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Introduction
Copyright 1999, Society of Petroleum Engineers, Inc.
This paper was prepared for presentation at the 1999 SPE Latin American and Caribbean
Petroleum Engineering Conference held in Caracas, Venezuela, 21-23 April 1999.
This paper was selected for presentation by an SPE Program Committee following review
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as presented, have not been reviewed by the Society of Petroleum Engineers and are
subject to correction by the author(s). The material, as presented, does not necessarily
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presented at SPE meetings are subject to publication review by Editorial Committees of the
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Abstract
Crude oils produced from the formations are transported and
processed at low temperatures where solid wax particles may
precipitate. These solid particles cause additional pressure
drop in production tubing, pipeline, and processing
equipment and eventually cause plugging. Great saving in
the cost of operating such equipment can be achieved from
accurate prediction of wax appearance temperature (WAT)
and the amount of wax formed at given conditions.
This paper reports measurements of wax content by acetone
precipitation techniques as well as measurements of wax
appearance temperature (WAT) by viscosity measurements
and differential scanning calorimetry (DSC) of eight
different stock-tank Kuwaiti crudes. Viscosity measurements
indicate that crude oils exhibit Newtonian behavior at
temperature above WAT and Non-Newtonian elsewhere.
Comparison of WAT measured by DSC and viscosity
indicates that the viscosity method overestimates the WAT.
Crude oil gravity measured, by digital density meter, and
molecular weight, by vapor pressure osmometer, were used
to characterize the plus fraction and predict WAT and
amount of wax formed at given condition by the
thermodynamic model. Comparison between predicted and
measured results shows that measured Wax appearance
temperature (WAT) by DSC compare very well with that
predicted from the model for most crudes. However, Wax
contents measured by modified UOP method 46-64 are not
in good agreement with that predicted by the thermodynamic
model.
fiS
xiL iLp
(3)
f oS
ln i oL
fi
G i f = RT
(4)
H-TS
(5)
Hif - TSif
(6)
H i f
(7)
Ti f
fi
oS
= fi
oL
H i f
exp
RT
T
1 f
T
i
(8)
(1)
f i S = x iS f i oS
S i f =
Thermodynamic model
SPE 54006
(2)
f ooL = ioL p
(9)
- H if
f i oS = ioL p exp
RT
T
1 f
Ti
(10)
SPE 54006
- H if
f i S = xis ioL p exp
RT
T
1 f
Ti
z =z
s
i
(11)
hi f = 0.1426Ti f ( MWi )
(12)
(13)
Liquid and solid molar volume, Vi (cm3/mol), of componenti are calculated from the following experssion28;
Vi L = MW i /( 0 .8155 + 0 .6272 x10 4 MW i 13 .06 / MW i ) (14)
= ln(MWi )
total
i
i ip
1 ( A + B.MWi )
p
(16)
normal paraffins with the same molecular weight as pseudocomponent i, calculated from the following expression28:
(17)
Experimental
The wax appearance temperature (WAT) and the amount of
wax formed at a given temperature have been measured for
eight stock-tank crude oils from major producing oil fields in
Kuwait. The compositional analyses of these samples are
given in Table 1. These wax measurements were carried out
by the viscosity method and differential scanning calorimetry
(DSC). Details of these measurements are discussed below.
Viscosity measurements
The capillary viscometer was calibrated using standard
calibration fluid. The maximum error in viscosity
measurements was calculated as 0.13% for a very viscous
fluid having a viscosity of 1200 cp as shown in Table 2.
Before any viscosity measurements were carried out, the
stock-tank oil sample was first heated to 80 C to insure that
all wax particles are dissolved. The sample was later
charged to an appropriate capillary viscometer and cooled to
the desired temperature. The time required to flow a
standard volume through a selected capillary tube of given
size was calculated and the oil viscosity is determined. At
each temperature, an average of three runs was recorded and
the test is repeated at 10 C intervals from 80 to 10 C. The
repeatability of viscosity measurements was calculated to be
about 1%.
Differential scanning
measurements
calorimetry
(DSC)
Wax content
The wax content is determined by modified UOP method
46-6429 that is based on precipitation of wax by acetone. We
modified the method to remove fine grain sands, sediments,
and asphaltene from crude oil as follows:
1- Crude oil samples were heated to 70 oC to insure
complete dissolution of all solid phases.
2- The oil was then mixed with pentane (1:40, vol/vol), left
overnight, and filter to remove asphaltene and other
sediments.
3- A representative sample, weigh a 5 gm for example, was
taken into a tarred bottle of suitable size.
4- A given volume of petroleum ether (35 cm3) was added
to the sample and stirred until the sample is thoroughly
dissolved.
5- A given volume of acetone (about 110 cm3 ) was added
and stired well.
SPE 54006
SPE 54006
DSC Measurements
WAT and WAD
Figure (2) and (3) show DSC results during cooling and
heating temperature scanning, respectively, for one of the
eight crude oil samples in the temperature range of -140 to
70 C. Figure (2) is a typical thermograms showing the
endothermal peak during heating, the exothermal peak
during cooling, the glass transition temperature, Tg, and the
processing baseline. Most DSC curves show sharp spike of
the endothermal peak and/or exothermal peak for Kuwaiti
crudes, except crude oil sample E. The exothermal peak
corresponds to the crystallization and hence precipitation of
solid particles of wax during cooling process. The
endothermal peak corresponds to dissolution or melting of
all wax crystals during heating process. DSC curve of oil E
shows the baseline intersecting the exotherm. Similar
phenomenon was reported by Hansen et al.31 for their oil 4.
Table (5) shows the wax appearance temperature (WAT),
sometimes refered to as the onset crystallization temperature,
the wax dissolution temperature (WDT), and the glass
transition temperature (Tg) for the Kuwaiti crudes that are
described in this paper. Wax appearance temperature (WAT)
is taken as the temperature at which the first crystal of wax
appears. On DSC curve it is taken as the onset temperature
of exthothermal peak. During cooling process the solvating
power of the oil matrix decreases resulting in precipitation of
solid particles of wax. The Kuwaiti crudes described in this
study have a WAT ranging from 32 C to 38 C. Further
cooling of the crude oil sample in the range of -100 C to 150 C result in crystallization of the oil matrix into solid
material like glass. This transition is marked by increase in
viscosity and decrease in heat capacity. The temperature at
which this transition occurs is defined as glass transition
temperature Tg. Crude oil considered in this study has a
glass transition temperature ranging from -106 C to -148
C. Above Tg a wax Crystal and liquid oil matrix exist.
Below, Tg only a crystalline wax phase and glassy oil matrix
exist. Our experimental results show no correlation between
Tg and WAT or between Tg and wax content. This is in
agreement with Hansen et al.31.
It is clear from Table (5) that the dissolution temperature
(WDT) is always 10 C to 29 C higher than the wax
precipitation temperature (WAT). Rnningsen et al.4
reported that WDT is 5 C to 28 C higher than WAT for
North Sea crudes. The difference between WAT and WDT
might be caused by undercooling and overheating that result
in non-equilibrium condition during fast temperature
scanning (10C/min.). To avoid this, Hansen et al.31
recommended using very low temperature scanning. In this
study, however, it was found that the low temperature
scanning reduces the DSC sensitivity. Another reason for
the difference between WAT and WDT might be the way the
processing baseline is drawn.
Conclusions
In this study, eight stock-tank crude oil samples from major
producing oil fields in Kuwait have been characterized. The
characterization includes measurements of crude oil
References
1- Mazee, W. M. In modern Petroleum Technology, 4th
edition, Hobson, G. D., Pohl, W., Eds; Aplied Science
Puiblishers: Barking, Essex, U.K., 1973; pp 782-803.
2- Hamouda, A. A., Viken, b. K., Wax deposition
mechanism under high-pressure and in presence of light
hydrocarbons. Paper SPE 25189, presented at the Int. Symp.
on Oilfiled Chem., New Orleans, LA, March 2-5, 1993.
3- Misra, S., Baruah, and Singh, K. P.araffin problems in
crude oil production and transportation: A Review, SPE
Production & Facilities, Feb. 1995, 50-54.
SPE 54006
presented at the 61st Ann. Tech. Conf. & Exhibit. of the Soc.
Pet. Eng., New Orleans, LA, October 5-8, 1986.
8-Bott, T. R. and Gudmiundsson, Deposition of paraffin wax
from flowing systems, Institue of Petroelum, Report # IP 77007, 1989.
SPE 54006
8
54006
SPE
Oil
N2
CO2
H 2S
C1
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
C7
0.00
0.03
0.13
0.02
0.34
1.62
0.81
3.28
2.19
4.10
7.19
80.29
0.00
0.05
0.19
0.02
0.51
2.32
1.06
4.09
2.35
4.46
7.37
77.58
0.00
0.10
0.06
0.00
0.73
2.72
0.72
3.59
1.85
3.36
5.92
80.96
0.00
0.01
0.00
0.00
0.38
3.11
0.81
4.71
1.47
3.87
7.90
77.74
0.00
0.06
0.00
1.40
0.28
0.64
0.37
2.33
2.09
3.69
7.02
82.12
0.00
0.02
0.00
0.02
0.46
1.52
0.61
2.43
2.09
3.67
8.03
81.15
0.00
0.04
0.00
0.00
0.81
2.17
0.74
2.32
1.58
2.95
8.24
81.15
Reported
viscosity, cp
1200
992
475
95.9
48
9.8
4.5
Following
time, sec
632.43
361.68
344.12
373.43
472.10
593.62
524.93
Tube
No.
600
450
400
300
200
100
75
Tube
constant
19
2.745
1.381
0.2575
0.1017
0.01651
0.00857
Measured
Viscosity, cp
12016
992.8
475.2
96.2
48.01
9.80
4.50
Eror
%
0.13
0.08
0.04
0.31
0.02
0.01
0.00
published data
DSC measurements
n-C6
melting
Temp., C
-95.32a
melting
enthalpy, J/g
151.78 c
gradient,
C/min
-10
Range
, C
30-120
onset,
C
-99
H,
J/g
160.4
3.68
n-C7
n-C8
n-C16
n-C24
Indium
Indium
-90.85a
-56.77 a
18.158 b
50.6
156.6
156.6
140.21 c
181.65 d
235.6
-10
-10
-10
-10
+10
+10
30-120
30-100
30-30
30-120
30-180
30-180
-89
-57
14
53.2
157.8
157.9
156.1
194.8
238.5
263.3
27.1
27.4
-1.58
0.33
-4.158
-2.6
1.2
1.3
28.5
28.5
T, C
(H),
J/g
-8.62
-15.88
-13.23
-2.9
1.4
1.1
Daubert, T.E., Danner, R.P., Technical data-book-petroleum refinning, 4th edition, American petroleum institute, Washington, D. C. (Extant 1987).
Finke, h. L., Gross, M. E., waddington, G., Huffman, h. M., Low temperature thermal data for the nine normal parrafin hydrocarbons from octan to
hexadecane, J. Amer. Chem. Soc., 76, 333 (1954).
c
Thermodynamic Research center, Selected values of properties of hydrocarbon and retaled compounds American Petroleum Institute research project
44, texas A&M University, College Station, Tx, loose-leaf data sheeet, (extant) 1980).
d
Stull, D. R., Westrum, E. F., jr., sinke, G. C., the chemical thermodynamics of organic compounds john willey and Sons, NY (1969).
b
SPE 54006
A
B
C
D
E
F
G
H
before
heating
density @
15.6 C
0.8370
0.8860
0.8617
0.8724
0.9660
0.9070
0.8559
0.8791
after heating
density @
15.6 C
0.8859
0.8964
0.8810
0.8752
0.9495
0.9084
0.8851
0.9026
Wax %
molecular
weight
279
301
288
238
419
324
297
320
5.54
9.67
6.50
3.63
14.69
5.02
6.41
7.10
WAT
A
B
C
D
E
F
G
H
C
36
38
33
38
36
37
32
33
enthalpy of
precipitation
mj
j/g
1219 66.3
885
61.0
647
58.3
1165 66.2
1285 60.3
978
47.5
850
59.4
802
51.1
WDT
C
51
67
60
53
50
56
42
45
enthalpy of
dissolution
mj
j/g
1419
77.1
1140
78.6
784
70.7
1276
72.5
1413
66.3
1246
60.5
928
64.9
976
62.2
glass trans
temperature
. C
-148
-132
-127
-138
-111
-106
-145
-133
Oil
A
B
C
D
E
F
G
H
Viscosity
method
WAT
C
36
33
37
43
38
45
36
39
DSC method
WAT
C
36
38
34
38
36
37
32
33
WDT
C
51
67
60
53
50
56
42
45
predicted
WAT
C
37.3
38.8
39.8
31.0
39.4
39.5
40.2
40.0
Wax
%
5.68
5.06
6.41
5.35
1.65
4.17
6.16
4.63
UOP 46-64
modified
wax
%
5.54
9.67
6.50
3.63
14.69
5.02
6.41
7.10