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Component

Fuel Injector Solenoid #1

0002

Fuel Injector Solenoid #2

0003

Fuel Injector Solenoid #3

0004

Fuel Injector Solenoid #4

0005

Fuel Injector Solenoid #5

0006

Fuel Injector Solenoid #6

0041

ECM 8V DC Supply

0091

Throttle Sensor

0094

Fuel Pressure Sensor

0100

Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0168

Electrical Power Supply

0172

Inlet Air Temperature Sensor

0174

Fuel Temperature Sensor

0253

Personality Module mismatch

0254

ADEM III ECM

0261

Engine Speed Sensor

0262

5 Volt Sensor Supply

0267

Engine Shutdown Switch

0268

Check Programmable Parameters

0273

Turbo Outlet Pressure Sensor

0274

Atmospheric Pressure Sensor

0291

Engine Cooling Fan Solenoid

0296

Transmission ECM

0320

Crankshaft Position Sensor

0342

Camshaft Position Sensor

0485

Engine Fan Reversing Solenoid

0486

Engine Fan Reversing Switch

0545

Start Aid Relay

0562

Caterpillar Monitoring System

0617

Air Inlet Heater Relay

1582

Trans Lube Oil Temperature Sensor

1589

Turbo Inlet Air Pressure Sensor

Product Link ECM


(MID No. 122)
CID

Component

0168

Electrical Power Supply

0254

Electronic Control Module (Product Link)

0269

Sensor Power Supply

1251
Alternator R-Terminal Signal
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

RD
BU
YL
WH
OR
GN
PU
GN
WH
BU
GN
GN
GN
OR
YL
PK
PK
OR
OR

Power Circuits
BATTERY+
RUNNING LAMP PWR
PRODUCT LINK PWR (SWITCHED)
LIFT/TILT POSITION SENSOR PWR
ALTERNATOR PWR
ENGINE ECM PWR (SWITCHED)
MAIN RELAY OUTPUT PWR
FORWARD HORN PWR
AXLE OIL COOLER CLUTCH POWER
START AID PWR
STOP LAMP/(BACKUP ALARM) PWR
SECONDARY STEERING PWR
PAYLOAD MONITOR SYSTEM PWR
ENGINE ECM PWR (UNSWITCHED)
PRODUCT LINK PWR (UNSWITCHED)
UNSWITCHED BUSS PWR
HOOD MOTOR PWR
MAIN CIRCUIT BREAKER PWR
HOOD CONTROL PWR
Ground Circuits

Wire
Color
GN
BU
GN
YL
BU
OR
GY
YL
WH
GY
PU
BR
GN
BU
GY
PK
GY
YL
OR
GY
WH
PK
PU
YL
PK
PK
OR
WH
BR
GY
YL
BR
PK
BR
GN
BK
OR
WH
GN
PK
BU
WH
YL
BK
GY
PU
WH
OR
BR
GY
OR
WH
OR
GY
BU
BR
BU
PK
WH
GN
OR
GY
BR
WH
YL
BR
PK
GN
BK
WH
BU
YL
GN
PK
WH
OR
YL
GN
BR
YL

Control Circuits cont.


SEC STR RELAY COIL+
SEC STR INTER RELAY COIL+
CLUTCH 1 REVERSE
CLUTCH 2 FORWARD
CLUTCH 3 FOURTH
CLUTCH 4 THIRD
LIFT POS SENSOR
BUCKET/TILT POS SW
QUICK COUPLER (ENGAGE SOL)
FUEL INJECTOR CYLINDER 1
FUEL INJECTOR CYLINDER 2
FUEL INJECTOR CYLINDER 3
FUEL INJECTOR CYLINDER 4
FUEL INJECOTR CYLINDER 5
FUEL INJECTOR CYLINDER 6
TURBO OUTLET PRESSURE
ATMOSPHERIC PRESSURE
AFTER COOLER TEMPERATURE
TURBO INLET PRESS SENSOR
START AID RELAY COIL+
DETENT ENABLE INTERLOCK
PARKING BRAKE SW (ON)
REVERSING FAN RESET SWITCH (N.O.)
REVERSING FAN RESET SWITCH (N.C.)
REVERSING FAN SOLENOID
LIFT PROPORTIONAL SOL
LOWER PROPORTIONAL SOL
IMPLEMENT ECM SOLENOID RETURN
PILOT SOLENOID
BUCKET TILT POSITION SENS (SIG)
VARIABLE SPD FAN SOLENOID+
VARIABLE SPD FAN SOLENOIDENGINE ECM (SENSOR/SW RETURN)
ENGINE RETARDER SOL CYL 1
ENGINE RETARDER SOL 3
ENGINE RETARDER SOL COMMON
FUEL PRIMING PUMP MOTORSENSOR PRESSURE +5V
SENSOR PRESSURE COMMON
ENGINE TEMP SENSOR COMMON
AIR INLET HEATER RELAY COIL+
TDC PROBE+
TDC PROBEENGINE ECM ANALOG SENSOR RTN
ENGINE ECM ANALOG SENS 5VOLTS
CLUTCH 5 SECOND
CLUTCH 6 FIRST
CAT DATA LINK+
CAT DATA LINKIMPLEMENT ECM SENSOR RTRN
TRANSMISSION ECM SENSOR RTRN
XMSN ECM SOLENOID/INDICATOR RTN
RIDE CONTROL ON SOLENOID
OIL PRESSURE (FILTERED)
COOLANT TEMPERATURE
ENGINE ECM THROTTLE/IND 8VOLTS
INLET AIR TEMPERATURE
FUEL PRESS SENSOR
XMSN OUTPUT SPD SENS LEADING+
XMSN OUTPUT SPD SENS LEADINGXMSN OUTPUT SPD SENS TRAILING+
XMSN OUTPUT SPD SENS TRAILINGXMSN INPUT SPD SENSOR+
XMSN INPUT SPD SENSORAUX LIFT PROPORTIONAL SOL
AUX LOWER PROPORTIONAL SOL
RACKBACK PROPORTIONAL SOL
DUMP PROPORTIONAL SOL
CRANK RPM SENSORCRANK RPM SENSOR+
CAM RPM SENSORCAM RPM SENSOR+
OPERATOR MONITOR SENSOR PWR
XMSN OIL TEMP SENSOR
FUEL INJECTOR RTN CYL 1-2
FUEL INJECTOR RTN CYL 3-4
FUEL INJECTOR RTN CYL 5-6
RIDE CONTROL AUTO SOLENOID
QUICK COUPLER RELEASE SOLENOID
XMSN LUBE OIL TEMP SENSOR

403
416
417
419
426
430
432
442
443
447
450
453
484
496
E416
E455
F421
G454
G479
G485
G486

GN
OR
GY
YL
BR
BU
PK
GY
YL
PK
YL
PK
YL
WH
PU
BR
YL
PK
WH
BU
GN

ALTERNATOR (R) TERMINAL


SEC STR PRESS SW (N/O)
PRIMARY STR PRESS SW (N/O)
PARKING BRAKE SW (OFF)
XMSN FILTER BYPASS SWITCH
AIR FILTER RESTRICTED IND
BRAKE OIL PRES SWITCH (ON)
HYD TANK OIL TEMP SENSOR
TC OUTLET TEMP SENSOR
FUEL LEVEL SENSOR
ENGINE ECM (ENGINE SPD)
SEC STR PRESS SW (N/O)
PRIMARY STR PRESS SW (N/C)
HYD TANK OIL LEVEL SENS
LIFT CYL HEAD END PRESS SENSOR
HYDRAULIC FILTER BYPASS SW
FUEL TEMPERATURE
PUMP DRIVE OIL TEMPERATURE
SERVICE ENGINE INDICATOR
FRONT AXLE OIL TEMP SW
REAR AXLE OIL TEMP SW
Accessory Circuits

506
507
513
521
522
C529
C530

PU
WH
OR
YL
WH
GY
BU

FRONT WASHER PUMP+


REAR WASHER PUMP+
A/C CLUTCH SOLENOID+
A/C SELECT SW (A/C POSTION)
A/C CLUTCH SOLENOIDLIFT CYL HE PRESS SENS
LIFT POSITION SENSOR
Lighting Circuits

603
604
605
606
608
611
612
614
615

PK
OR
YL
GY
GN
PU
GY
PU
YL

ROTARY BEACON
STOP LAMP
LH TURN LAMPS
RH TURN LAMPS
REAR FLOOD LAMPS
HEAD LAMP (HIGH)
BACKUP LAMP
LICENSE PLATE/RH TAIL/DASH LAMPS
FORWARD CAB FLOOD LAMPS

727
728
751
752
754
755
761
762
779
A701
A702
A703
A704
A705
A706
A746
A747
A751
F713
F762
F766
G764
H702
H703
H704
H713
H714
H716
H717
H718
H746
H747
H795
J700
J701
J702
A893
G828
G829
G833
G850
G856
G857
J843
J844
900
901
944
945
953
962
975
976
994
995
A982
C967
C991
E900
E901
E906
E907
E908
E909
E919
E920
E921
E922
E963
E964
E965
E966
K933
K977
L983
L984
L985
N939
P976
R971

617

BR

LH TAIL/CLEARANCE LAMPS

R974

OR

619

GN

FWD FLOOD/LO BEAM LAMPS

X918
X919

709

OR

XMSN ECM SENS/IND (+8VOLTS)

200
201
229
251
299
A274

BK
BK
BK
BK
BK
BK

MAIN CHASSIS GND


OPERATOR MONITOR GND
ENGINE ECM GND
PAYLOAD MONITOR SYSTEM GND
IMPL ECM GROUND
PRODUCT LINK ECM GND
Basic Machine Circuits

304
306
307
308
317
321
322
326
397
398
A300
A301
A307

WH
GN
OR
YL
YL
BR
GY
PU
OR
BU
GN
WH
GY

STARTER SOL START TERMINAL


START RELAY COIL+
KEY SW(START)
MAIN POWER RELAY COIL+
START AID SOLENOID+
BACKUP ALARM
FORWARD HORN
FUEL PRIMING PUMP
HOOD MOTOR LOWER
HOOD MOTOR RAISE
HOOD CONTROL LOWER
HOOD CONTROL RAISE
THROTTLE PEDAL POS SENS
Monitoring Circuits

Control Circuits

Component

Description

Condition
High Engine Coolant Temperature Derate

Schematic
Location

Machine
Location

Alarm - Backup

Schematic
Location

Component

Machine
Location

F-16, G-18

13

Sensor - Tilt Position

K-2

22

Alternator

C-18

Sensor - Torque Converter Temperature

H-9

18

Arc Suppressor

D-18

Sensor - Trans. Lube Oil Temperature

E-9

18

Arc Suppressor

J-18

14

Sensor - Trans. Output Speed

F-9

20

Batteries

A-18

10

Sensor - Turbo Inlet Pressure

C-10

19

Breaker - ADEM Engine Control

K-18

14

Sensor - Turbo Outlet Pressure

B-14

16

Breaker - Alternator

J-18

14

Solenoid - A/C Clutch

D-18

Breaker - Hood

K-18

14

Solenoid - Aux Lift Prop

I-1

Breaker - Main

J-17, I-18

14

Solenoid - Aux Lower Prop

I-1

Breaker - Running Lamp

K-18

14

Solenoid - Axle Oil Cooler Clutch

K-13

Breaker - Unswitched Bus (Cab)

K-18

14

Solenoids - Cylinder Head ( 1 - 6)

E-15, 16

Control - ADEM III

K-18

11

Solenoid - Dump Prop

I-2

Control - Hood Raise / Lower

K-16

15

Solenoid - Start Aid

H-11

12

Control - Product Link

D-6

16

Solenoid - Lift Prop

I-2

Motor - Actuator

L-15

15

Solenoid - Lower Prop

I-2

Motor - Fuel Priming Pump

E-18

Solenoid - On / Off Pilot

I-2

Motor - Starter

C-18

11

Solenoid - Rack Back Prop

Motors - Washers

C-7

Solenoid - Reversing Fan

Relay - Back Up Alarm

G-18

Solenoid Valves - Ride Control

Relay - Start Aid

I-16

14

Solenoids - Trans. Clutch

I-2

E-18

K-2
F-9, 10
G-9, 10
E-13

5
4

Relay - Main

I, J-18

14

Solenoid - Variable Speed Fan

Relay - Start

I-18

14

Switch - A/C Refrigerant

D-18

1
7

Sender - Fuel Level

RENR4361-02
June 2005

L-7

Switch - Axle Oil Cooler Temperature

K-13

Sensor - Atmospheric Pressure

B-14

16

Switch - Brake Oil Pressure

C-6

Sensor - Cam Shaft Speed Timing

A-15

Switch - Disconnect

A-17

Sensor - Coolant Temperature

C-14

17

Switch - Front Axle Temperature

J-1

Sensor - Crank Shaft Speed Timing

B-14

Switch - Fuel Priming Pump

D-18

Sensor - Fuel Pressure

C-14

Switch - Ground Level Shutdown

L-14

15

Sensor - Fuel Temperature

A-14

Switch - Hood Actuator

K-14

15

Sensor - Hydraulic Oil Temperature

A-6

Switch - Hydraulic Filter Bypass Pressure

C-7

Sensor - Intake Manifold Air Temp

B-14

16

Switch - Hydraulic Oil Level

A-6

21

Sensor - Lift Cylinder Head End Pressure

H-1

Switch - Park Brake Pressure

C-6

Sensor - Lift Cylinder Rod End Pressure

H-1

Switch - Rear Axle Temp

K-13

Sensor - Lift Position

L-2

23

Switch - Secondary Steering

L-6

Sensor - Oil Pressure

B-14

Switch - Trans Filter Bypass

F-9

19

980G Series II
Wheel Loader
Electrical System
AWH1-UP
AXG1-UP
AYT1-UP

Machine locations are repeated for components located close together.

Volume 1: Chassis Wiring

Component Description
Solenoid:

Reversing Fan

13.8 0.4

Solenoids:

Fuel Injection

1.06 0.05

START AID SWITCH

141-9676

Solenoid:

PU

GND LEVEL SHUTDOWN SW (N/O)

147-5399

Solenoids:

WH

GND LEVEL SHUTDOWN SW (N/C)

148-2350

Solenoid:

157-8858

Sender:

168-6452

Solenoid:

14
27

12

30
28

18

Connector Location
Machine
Location

CONN 1

F-18

13

CONN 2

H-18

25

CONN 3

G-17

CONN 4

D-17

26

CONN 5

G-14, H-16

CONN 6

K-15

14

CONN 7

J-15

14

A-14

26

Timing Calibration Probe

Resistance (Ohms)

128-7991

CONN 8

Electrical Schematic Symbols And Definitions

Resistor, Sender and Solenoid Specifications


Part No.
118-9701

Schematic
Location

CONN 9

B-14

CONN 10

D-14

CONN 11

K-14

27

CONN 12

K-14

CONN 13

K-13

27

CONN 14

H-12

19

CONN 15

G-8

28

CONN 16

L-7

E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

CONN 17

J-7

E027

High Inlet Air Temperature Warning

CONN 18

I-7

32
32

E039

Low Engine Oil Pressure Derate

CONN 19

H-7

32

E095

Fuel Filter Restriction Warning

CONN 20

G-7

32

E096

High Fuel Pressure

CONN 21

F-7

32

E100

Low Engine Oil Pressure Warning

CONN 22

D-7

19

E190

Engine Overspeed Warning

CONN 23

A-7

CONN 24

B-6

CONN 25

H-3, K-4

29

CONN 26

I-3

CONN 27

G-2

23

CONN 28

G-2

23

CONN 29

G-2

24

CONN 30

G-2

24

CONN 31

H-2

30

CONN 32

H-2

30

CONN 33

H-2

CONN 34

J-2

31

CONN 35

K-2

CONN 36

K-2

CONN 37

K-2

23

CONN 38 Aux. Start Receptacle


A-17
10
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

15

Connector Number

Event Codes For ADEM III ECM


E015

101
102
104
106
109
110
112
114
123
129
130
136
138
150
170
174
175
177
199

Description

Wire
Number

25

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Code

Wire
Color

17

16

29

26
1

24

19

2
13

174-4913

20
5

31

32

11

Solenoids:

22

23

10

A/C Compressor Clutch

17.6 0.6

Transmission Clutch

8.15 0.6

Variable Speed Fan

Aux Lift Prop


Aux Lower Prop
Dump Prop
Lift Prop
Lower Prop
Rackback Prop
Ride Control #1
Ride Control #2

Solenoid:

On/Off Pilot

Solenoid:

Start Aid

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

8.7 0.4

This indicates that the component has a wire connected to it that is connected to ground.
32.6 1.6

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.

6.0

At room temperature unless otherwise noted.

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

5.0 0.3

Axle Oil Cooler Clutch

3E-6333

Pressure
Symbol

Empty: 95 3.0
Full: 1.75 1.75
9.4 5.0

Fuel Level

203-4157

21

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Off Machine Switch Specification


Part No.

12

17

25
13

16
18

26

14

28

29
31

11

1
3
10

15

20

27
21

Deactuate

Contact Position
Normally Open

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

Normally Open
A-B, Normally Open
A-C, Normally Closed
A-B, Normally Open
A-C, Normally Closed

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.

Normally Closed

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

Normally Closed
A-B Normally Open
A-C Normally Closed
Normally Open

Harness And Wire Symbols


Harness identification code
This example indicates
wire 135 in harness "AG".

Contact postion at the contacts of the harness connector.

Actuate

275 to 1750 kPa


114-5333
A/C (High / Low) Pressure
(39.9 to 253.8 psi)
65 3.0C
58C Min
155-8998
Axle Oil Cooler Temperature
(149 5.4F )
(136.4F Min)
8270 kPa MAX
6890 345 kPa
174-4312
Park Brake Pressure
(1200 psi MAX)
(1000 50 psi)
10700 kPa MAX
8960 537 kPa
175-3244
Brake Oil Pressure
(1550 psi MAX)
(1300 79 psi)
100 3.0C
92C Min
177-2313
Front Axle Oil Temperature
(212 5.4F )
(197.6F Min)
115 3.0C
106C Min
177-2314
Rear Axle Oil Temperature
(239 5.4F )
(222.8F Min)
Primary Steering Pressure
1200 kPa MAX
700 100 kPa
3E-6450
Secondary Steering Pressure
(174.0 psi MAX)
(102 14.5 psi)
110.3 - 137.9 kPa
86.2 - 103.4 kPa
7X-8549
Hydraulic Filter Bypass Pressure
(16 - 20 psi)
(12.5 - 15)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

30
23 24

19
32

Function

22

*
*
AG-C3
C-C4
130-6795 130-6795
325-A135 PK-14
Socket

Pin

Machine Harness Connector And Components Locations

Single Wire
Connector

Wire
Color

Ground
Circuit
Connection
Number
Identification

* Harness identification letter(s) and a


serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

Wire, Cable, or Harness


Assembly Identification
Part Number For
L-C12*
AG-C4*
Connector Assembly
3E-5179
111-7898
325-A135 PK-14
1
Wire
Gauge

Receptacle
Plug
2

200-L32 BK-14
Pin or Socket
Number

1
2

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Fuse

1
2

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

105-9344
Component
Part Number

30 Page

CID
0001

Component Location

Wire Description
Wire
Number

RENR4361-02 VOL 1

Component Identifiers (CID)


Module Identifier (MID)
ADEM III ECM
(MID No. 036)

18

17

16

15

14

13

12

11

10

TOOL BOX

GROUND LEVEL SHUTDOWN SW


158-6634

CJ-C9
1552272

X918-CJ93 PU-18
H795-CJ2 PK-18
X919-CJ94 WH-18

BK-18
RD-18
WH-18

1
2
3
4

L
MACHINE LEFT SIDE

CJ-C17
1297164

201-CJ60 BK-18
447-CJ41 PK-18

MOTOR

CJ-C20
1297163

CONN 12

CJ-C5
3E3376

200-CJ103 BK-18
123-CJ3 WH-18
201-CJ63 BK-18
G486-CJ36 GN-18

CONN 6
AP-C2
8N1532

200-AP23 BK-14
397-AP16 OR-14
398-AP15 BU-14
A300-AP26 GN-18
A301-AP30 WH-18
175-AP6 RD-14

174-AP21 RD-12

UNSWITCHED FUSE BREAKER (CAB)


6T-3644

MAIN BREAKER
9S-4693

101-AP5
101-AP2
101-AP3
101-AP4

RD-14
RD-12
RD-14
RD-10

BUSS BAR 7V-9275

177-AP14 RD-4

80A

80A

109-AP28 RD-4

ALTERNATOR BREAKER
9S-4693

177-AP14 RD-4
101-AP13 RD-4

AP-C3
8N1517

304-AP17 WH-8
200-AP9 BK-18
F762-AP18 GY-18
229-AP19 BK-18
102-AP20 RD-14
174-AP21 RD-12
306-AP22 GN-18
308-AP11 YL-18
200-AP23 BK-14
129-AP24 RD-18
975-AP25 WH-18
A300-AP26 GN-18
317-AP27 YL-18
112-AP12 PU-4
109-AP28 RD-4

308-AP7 YL-18
200-AP9 BK-18

AP-C5
3E3364

110-AP29 RD-10
200-AP10 BK-18
200-AP10 BK-18
308-AP8 YL-18

1
2

101-CJ97 RD-4

A301-AP30 WH-18

308-AP11 YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CJ-C3
8N1518

304-CJ90 WH-8
200-CJ84 BK-18
F762-CJ92 GY-18
229-CJ82 BK-18

H795-CJ2 PK-18
X918-CJ93 PU-18
X919-CJ94 WH-18
110-CJ89 RD-10
109-CJ88 RD-4
317-CJ91 YL-18
304-CJ90 WH-8
F762-CJ92 GY-18
200-CJ80 BK-18
200-CJ100 BK-18
229-CJ81 BK-10

102-CJ45 RD-14
174-CJ4 RD-12
306-CJ48 GN-18
308-CJ49 YL-18
200-CJ85 BK-14
129-CJ46 RD-18
975-CJ74 WH-18
A300-CJ96 GN-18
317-CJ91 YL-18
112-CJ1 PU-4
109-CJ88 RD-4

200-CJ80 BK-18
200-CJ100 BK-18
229-CJ81 BK-10
200-CJ103 BK-18
200-CJ86 BK-18
200-CJ87 BK-18
200-CJ85 BK-14
200-CJ84 BK-18
229-CJ82 BK-18
229-CJ83 BK-18
229-CJ83 BK-18
101-CJ97 RD-4

110-CJ89 RD-10
200-CJ87 BK-18
A301-CJ7 WH-18

112-AP12 PU-4

177-AP1 RD-8
MAIN RELAY
167-0138

AXLE OIL COOLER TEMP SW


155-8998

CY-C2
1552269

200-CY1 BK-18
G454-CY2 PK-18

1
2

FRAME GROUND

BK-18
BK-18

REAR AXLE MONITOR OIL TEMP SW


177-2314

CA-C3
1552269
BK-18
BK-18

1
2

CAB
CONN 13
CJ-C23
1552269

CJ-C24
3E3364
1
2

EW-C1
3E3364
1
2

EW-C2
1552269

G454-EW2PK-18
123-EW1 WH-18

AXLE OIL COOLER CLUTCH


168-6452
1
2

BK-18
BK-18

CAB

102-CJ45 RD-14
112-CJ1 PU-4
129-CJ46 RD-18
174-CJ4 RD-12
199-CJ47 RD-18
200-CJ86 BK-18
306-CJ48 GN-18
308-CJ49 YL-18
975-CJ74 WH-18

397-CJ99 OR-14

CY-C1
1552269

1
2

G454-CJ104 PK-18
123-CJ3 WH-18

123-CJ3 WH-18
201-CJ63 BK-18
G486-CJ36 GN-18

398-CJ98 BU-14

CA-C4
1552269
1
2

G486-CA3GN-18
201-CA4 BK-18

1
2
3
4

CA-C1
1552272

CONN 7

ARC SUPPRESSOR 1
189-3158

BK-16
BK-16

1
2
3
4
5
6
7

397-AP16 OR-14

129-AP24 RD-18
229-AP19 BK-18
317-AP27 YL-18
F762-AP18 GY-18

AP-C1
1552269
1
2

177-AP14 RD-4

101-AP13 RD-4

101-AP13 RD-4
102-AP20 RD-14
109-AP28 RD-4
110-AP29 RD-10
112-AP12 PU-4
174-AP21 RD-12
175-AP6 RD-14
200-AP10 BK-18
200-AP9 BK-18
304-AP17 WH-8
306-AP22 GN-18
308-AP11 YL-18
975-AP25 WH-18

G486-CJ36 GN-18
201-CJ63 BK-18
200-CJ103 BK-18

AXLE MONITOR

CJ-C2
8N1533

398-AP15 BU-14

304-AP17 WH-8

129-AP24 RD-18
F762-AP18 GY-18
229-AP19 BK-18
317-AP27 YL-18

START RELAY
125-1302

FRAME GROUND

112-CJ1 PU-4

BATTERIES

86
85
87
87a

ET-C1
1552269

308-ET1 YL-18
200-ET2 BK-18

1
2

200-CJ80 BK-18

POWER DISTRIBUTION PANEL

200-CJ103 BK-18
229-CJ81 BK-10

200-CJ87 BK-18
200-CJ100 BK-18
200-CJ86 BK-18

200-CJ85 BK-14
200-CJ84 BK-18
229-CJ83 BK-18
229-CJ82 BK-18

MAIN RELAY 2
159-9108

JAPAN

FRONT FRAME

CJ-C15
1552269

200-CJ80 BK-18
317-CJ91 YL-18
200-CJ17 BK-14
200-CJ18 BK-14

CJ-C21
3E3364
1
2

WH-18
PU-18

FRONT FRAME
START AID SOL
3E-6333

ENGINE
CONN 14
LEFT FRAME GROUND

JAPAN ROADING

LH REAR FLOODLAMP 2
AW-C4
172-9973
1552269

608-AW11 GN-14
200-AW3 BK-14

BACKUP ALARM RELAY


4Y-6135

AW-C1
4Y6136

30
86
85
87a 87

BACKUP ALARM 1
123-6449

3
1
2
5

130-AW4 RD-18
975-AW2 WH-18
321-AW7 BR-18
612-AW13 GY-18

AW-C3
1552269

BK-18
BK-18

612-AW14 GY-18
200-AW9 BK-18

1
2

LH REAR FLOODLAMP
CF-C10
172-9973
1552269

608-AW1 GN-14
975-AW2 WH-18
200-AW3 BK-14
130-AW4 RD-18
200-AW5 BK-14
612-AW6 GY-18
321-AW7 BR-18
614-AW8 PU-18
CONN 3

RH REAR FLOODLAMP 2
AW-C5
172-9973
1552269

S
T

608-AY7 GN-14
975-AY10 WH-18
200-AY15 BK-14
130-AY11 RD-18
200-AY13 BK-14
612-AY22 GY-18
321-AY3 BR-18
614-AY19 PU-18
200-AY12 BK-18
604-AY17 OR-18
606-AY5 GY-18
612-AY21 GY-18
614-AY18 PU-18

606-AV1 GY-18
612-AV2 GY-18

RH BACKUP LAMP
126-9288

AY-C2
1552273

606-AY5 GY-18
612-AY21 GY-18

1
2
3
4
5
6

614-AV3 PU-18
604-AV4 OR-18
200-AV5 BK-18

606-CF6 GY-18
200-CF13 BK-18

F762-CH46 GY-18

200-CH55 BK-18
H795-CH8PK-18
H704-CH48 PK-18
109-CH56 RD-4

ADEM

REAR LIGHTS
MACHINE ENGINE

BACKUP ALARM
123-6449
BK-18
BK-18

CF-C11
3E3364

321-CJ50
604-CJ51
605-CJ67
606-CJ68
608-CJ54
614-CJ71
617-CJ73
975-CJ75

BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18

201-CJ62 BK-18
K933-CJ78 GN-18
110-CH51 RD-10
201-CJ59 BK-18
426-CJ58 BR-18

229-CH35 BK-10

CF-C3
3E5179

200-CF2 BK-14

200-CF1 BK-14
200-CF2 BK-14
321-CF3 BR-18
604-CF4 OR-18
605-CF5 YL-18
606-CF6 GY-18
608-CF7 GN-14
614-CF8 PU-18
617-CF9 BR-18
975-CF10 WH-18

604-CF4 OR-18
608-CF7 GN-14

CJ-C8
1552252

FRAME GROUND

200-CJ79 BK-14
200-CJ26 BK-14
321-CJ50 BR-18
604-CJ51 OR-18
605-CJ67 YL-18
606-CJ68 GY-18
608-CJ54 GN-14
614-CJ71 PU-18
617-CJ73 BR-18
975-CJ75 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

XMSN REV 1 SOL


147-5399

XMSN FWD 2 SOL


147-5399

419-CJ6 YL-18
432-CJ8 PK-18
442-CJ9 GY-18

102-CJ45 RD-14
106-CJ20 WH-18
112-CJ1 PU-4
114-CJ21 RD-18
123-CJ3 WH-18
129-CJ46 RD-18
138-CJ22 GN-18
174-CJ4 RD-12
199-CJ47 RD-18
251-CJ23 BK-18
306-CJ48 GN-18
308-CJ49 YL-18
321-CJ50 BR-18
322-CJ25 GY-18
E416-CJ30 PU-18
417-CJ40 GY-18
419-CJ6 YL-18
426-CJ58 BR-18
432-CJ8 PK-18
442-CJ9 GY-18
447-CJ41 PK-18
E455-CJ13 BR-18
484-CJ16 YL-18
G485-CJ35 BU-18
G486-CJ36 GN-18
496-CJ10 WH-18
506-CJ11 PU-18
507-CJ12 WH-18
C529-CJ28 GY-18
C530-CJ29 BU-18
604-CJ51 OR-18
608-CJ54 GN-14
611-CJ101 PU-14
619-CJ102 GN-14
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ42 WH-14
H717-CJ43 BR-18
H718-CJ19 GY-18
G764-CJ14 PK-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
N939-CJ44 GN-18
953-CJ24 GY-18
962-CJ5 OR-18
976-CJ27 OR-18
201-CJ59 BK-18
201-CJ60 BK-18
201-CJ61 BK-18
201-CJ39 BK-18
201-CJ64 BK-18
201-CJ65 BK-18
201-CJ62 BK-18
201-CJ63 BK-18
605-CJ66 YL-18
605-CJ67 YL-18
605-CJ52 YL-18
606-CJ69 GY-18
606-CJ68 GY-18
606-CJ53 GY-18
614-CJ70 PU-18
614-CJ71 PU-18
614-CJ55 PU-18
617-CJ72 BR-18
617-CJ73 BR-18
617-CJ56 BR-18
975-CJ74 WH-18
975-CJ75 WH-18
975-CJ57 WH-18
975-CJ76 WH-18
K933-CJ77 GN-18
K933-CJ15 GN-18
K933-CJ78 GN-18

496-CJ10 WH-18
506-CJ11 PU-18
507-CJ12 WH-18
E455-CJ13 BR-18
G764-CJ14 PK-18
K933-CJ15 GN-18
484-CJ16 YL-18
H718-CJ19 GY-18
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
251-CJ23 BK-18
953-CJ24 GY-18
322-CJ25 GY-18
976-CJ27 OR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
E416-CJ30 PU-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
G485-CJ35 BU-18
G486-CJ36 GN-18
H713-CJ37 PK-18
H714-CJ38 OR-18

CAB

AR-C2
3E3364

AR-C3
3E3364

102-CJ45 RD-14
129-CJ46
199-CJ47
306-CJ48
308-CJ49

321-CJ50
604-CJ51
605-CJ52
606-CJ53
608-CJ54
614-CJ55
617-CJ56
975-CJ57

975-AR7 WH-18

AR-C1
1018107

975-AR11 WH-18

975-AR10 WH-18
754-AR4 BU-18
975-AR8 WH-18
752-AR1 YL-18
975-AR14 WH-18
751-AR2 GN-18
755-AR5 OR-18
975-AR12 WH-18
900-AR3 PU-18
975-AR13 WH-18
901-AR6 WH-18
975-AR15 WH-18

752-AR1 YL-18
975-AR10 WH-18
975-AR12 WH-18
975-AR13 WH-18
975-AR14 WH-18
975-AR15 WH-18
751-AR2 GN-18
752-AR1 YL-18
754-AR4 BU-18
755-AR5 OR-18
900-AR3 PU-18
901-AR6 WH-18

751-AR2 GN-18
900-AR3 PU-18
754-AR4 BU-18
755-AR5 OR-18
901-AR6 WH-18
975-AR7 WH-18

AR-C6
3E3364

AR-C7
3E3364

BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18

2ND GEAR 5 SOL


147-5399

752-AT2 YL-18

751-AT1 GN-18
752-AT2 YL-18

751-AT1 GN-18

E900-AT3 WH-18

900-AT7 PU-18
754-AT4 BU-18
755-AT6 OR-18

754-AT4 BU-18
E901-AT5 GN-18

TRANSMISSION

901-AT8 WH-18
975-AT9 WH-18
755-AT6 OR-18

AT-C1
1552269

XMSN OUTPUT SPEED SNSR


189-5746
BK-18
WH-18

3RD GEAR 4 SOL


147-5399

A
B
C
D
E
F
G
H
I
J
K
L
M
N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

900-AT7 PU-18
901-AT8 WH-18
975-AT9 WH-18

CF-C1
1552269

321-CF3 BR-18
975-CF10 WH-18

AT-C2
6D5256

AT-C3
7X6222

E900-AT3 WH-18
E901-AT5 GN-18

1
2

426-CJ58 BR-18
201-CJ59 BK-18

1
2

403-CH7GN-18
521-CH12 YL-18
522-CH18 WH-18

403-CH31 GN-18
MACHINE ENGINE

403-CH7GN-18
403-CH5GN-18
326-CH10 RD-18
521-CH12 YL-18
522-CH18 WH-18
150-CH19 OR-18
A307-CH22 GY-18
430-CH13 BU-18
443-CH57 YL-18
450-CH11 YL-18
G479-CH15WH-18
H702-CH29PU-18
H703-CH30YL-18
H795-CH27PK-18
G850-CH14BU-18
944-CH20 OR-18
945-CH21 BR-18
R974-CH28OR-18
A982-CH26 BR-18

150-CH19 OR-18
944-CH20 OR-18
945-CH21 BR-18
A307-CH22 GY-18
A982-CH26 BR-18
H795-CH27PK-18
R974-CH28OR-18
H702-CH29PU-18
H703-CH30YL-18
430-CH13 BU-18
G479-CH15WH-18
443-CH57 YL-18
G850-CH14BU-18
104-CH2YL-18
170-CH1RD-18
A274-CH3BK-18
945-CH6BR-18
944-CH4OR-18

TWISTED WIRES
POWER PANEL
104-CH2 YL-18
170-CH1 RD-18
A274-CH3 BK-18
403-CH5 GN-18
944-CH4 OR-18
945-CH6 BR-18

CJ-C14
3E3364

H704-CJ95 PK-18
229-CJ83 BK-18

CH-C5
1552269

R971-CH32YL-18
J843-CH33 PU-18

REVERSING FAN SOL


118-9701
(CUSTOM)

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

326-CH10 RD-18
450-CH11 YL-18

CJ-C16
1552269

SIGNAL
GROUND

XSMN LUBE OIL TEMP SENSOR


130-9811

C530-AG24 BU-18
605-AG25 YL-18
606-AG26 GY-18

619-AG27 GN-14
H713-AG30 PK-18
H714-AG31 OR-18
H716-AG32 WH-14
H717-AG33 BR-18
E919-AG35 YL-18
E920-AG36 BR-18

CYL HEAD
SOL 1
128-7991

CYL HEAD
SOL 2
128-7991

CYL HEAD
SOL 3
128-7991

CYL HEAD
SOL 4
128-7991

VARIABLE SPEED FAN SOL


148-2350

CH-C10
1552269

513-CH25 OR-18
522-CH16 WH-18

1
2

CX-C3
7E6513

CX-C4
7E6513

CX-C5
7E6513

A706-CX606 GY-18
L985-CX702 YL-18

A705-CX605 BU-18
L985-CX502 YL-18

A704-CX604 GN-18
L984-CX402 OR-18

CX-C2
7E6513

A703-CX603 BR-18
L984-CX302 OR-18

A702-CX602 PU-18
L983-CX202 WH-18

A701-CX601 GY-18
L983-CX102 WH-18

AG-C2
1552252

138-AG4GN-18
251-AG15 BK-18
C529-AG23 GY-18
H713-AG30 PK-18
H714-AG31 OR-18
H716-AG32WH-14
H717-AG33 BR-18
E919-AG35 YL-18
E920-AG36 BR-18
E921-AG37 PK-18
E922-AG38 GN-18
E416-AG22 PU-18

CONNECTS TO C-C3
ON CAB DIAGRAM
186-0623

603-J1 PK-14

603-J1 PK-14
200-J2 BK-14

1
2

RD
BK

200-CH55 BK-18

513-CH23 OR-18
522-CH17 WH-18

1
2

109-CH56 RD-4

615-Y9 YL-14
200-Y7 BK-14

114-AG2 RD-18
322-AG20 GY-18
AG-C3
1552269

606-AG26 GY-18
200-AG10 BK-18

1
2

RH FORWARD HORN
163-1201

AG-C4
3E3364
1
2

RH FRONT TURN LAMP


3E-6466

RD-18
BK-18

AG-C5
1552269

619-AG28 GN-14
200-AG13 BK-14

G485-AG43BU-18
201-AG44 BK-18

HA-C1
3E3364

FRONT AXLE MONITOR OIL TEMP SW


177-2313

HA-C2
1552269

G485-HA1 BU-18
201-HA2 BK-18

1
2

RH FRONT FLOOD
172-9973

1
2

CONN 34
AG-C13
1552269

1
2

BK-18
GN-18
T

DUMP PROP SOL


174-4913

AE-C12
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

138-AE1 GN-18
251-AE2 BK-18
C529-AE3GY-18
H713-AE4PK-18
H714-AE5OR-18
H716-AE6WH-14
H717-AE15 BR-18
E919-AE16 YL-18
E920-AE17 BR-18
E921-AE18 PK-18
E922-AE19 GN-18
E416-AE20 PU-18

H716-AE10 WH-18
H716-AE8 WH-18
H716-AE9 WH-18

H716-AE6 WH-14
H716-AE7 WH-14

AE-C1
1552269

H716-AE11 WH-18
E921-AE18 PK-18
H716-AE10 WH-18
E922-AE19 GN-18
H716-AE9 WH-18
E919-AE16 YL-18
E920-AE17 BR-18
H716-AE12 WH-18
H716-AE8 WH-18
H714-AE5 OR-18
H716-AE13 WH-18
H713-AE4 PK-18
H717-AE15 BR-18
H716-AE14 WH-18

H716-AE12 WH-18
H716-AE11 WH-18
H716-AE13 WH-18
H716-AE14 WH-18
138-AE1 GN-18
251-AE2 BK-18
E416-AE20 PU-18
C529-AE3 GY-18
H713-AE4 PK-18
H714-AE5 OR-18
H717-AE15 BR-18
E919-AE16 YL-18
E920-AE17 BR-18
E921-AE18 PK-18
E922-AE19 GN-18

AE-C2
1552269

AE-C11
3E3364
AE-C3
1552269

AE-C7
1552269
AE-C10
3E3364
AE-C4
1552269

AE-C5
1552269

AE-C6
1552269

LIFT PROP SOL


174-4913

LOWER PROP SOL


174-4913

AUX LOWER PROP SOL


174-4913

CONN 33
AE-C8
1552272

AE-C9
3E3376
1
2
3
4

AF-C3
3E3376

AF-C1
3E3367

138-AF1 GN-18
251-AF4 BK-18

1
2
3
4

138-AF2 GN-18
251-AF5 BK-18

LIFT CYL HEAD END PRESS SNSR


124-4672
A
B
C

OR-18
BK-18
WH-18

+24V
GROUND
SIGNAL

C529-AF8 GY-18
LIFT CYL ROD END PRESS SNSR
124-4672
A
B
C

OR-18
BK-18
WH-18

+24V
GROUND
SIGNAL

LH FRONT CAB FLOODLAMP


176-0780

1
2

LH FRONT CAB FLOODLAMP 2


176-0780

JAPANESE ROADING LIGHTING

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Y-C4
1552269

615-Y5 YL-14
200-Y11 BK-14

1
2

615-Y6 YL-14
200-Y10 BK-14

RH FRONT CAB FLOODLAMP


176-0780

1
2

RH FRONT CAB FLOODLAMP 2


176-0780

Y-C6
1552269

608-Y3 GN-14
200-Y4 BK-14

RH REAR CAB FLOODLAMP


176-0780

CONN 20

CAB LIGHT HARNESS (ATTACHMENT)

AC-C1
1552269

615-AC3 YL-14
615-AC1 YL-14

615-AC1 YL-14
200-AC2 BK-14

200-AC2 BK-14
200-AC4 BK-14

615-AC3 YL-14
200-AC4 BK-14

1
2

LH FRONT-CAB FLOODLAMP 3
176-0780

1
2

RH FRONT CAB FLOODLAMP 3


176-0780

114-EG1 RD-16

200-EG9 BK-14
200-EG9 BK-14
200-EG12 BK-14

611-EL1 PU-14
617-EL2 BR-18

1
2

114-EG2RD-18
200-EG10 BK-14
200-EG13 BK-14
322-EG21 GY-18
605-EG19 YL-18
619-EG5GN-14

322-EG20 GY-16

200-EL4 BK-14

1
2
3
4
5
6

LH HI LOW BEAM HEADLAMP


4Y-4580

200-EL5 BK-14

LH TURN CLEARANCE LAMP


4Y-3580

114-EL3 RD-18

605-EL8 YL-18
617-EL2 BR-18

200-EL4 BK-14
322-EL7 GY-18
605-EL8 YL-18
619-EL9 GN-14

200-EL6 BK-14

CONN 30
EL-C2
1552269

114-EL3 RD-18
322-EL7 GY-18

322-EG22 GY-18
322-EG21 GY-18

619-EG6 GN-14
605-EG19 YL-18
606-EG17 GY-18
611-EG18 PU-14
614-EG8 PU-18
617-EG7 BR-18

619-EL9 GN-14
611-EL1 PU-14

CONN 31
EG-C5
EL-C4
1552273
3E3382

200-EG14 BK-14
200-EG13 BK-14

322-EG20 GY-16

EL-C3
3E3364

1
2

200-EG11 BK-14
200-EG10 BK-14

200-EG12 BK-14

EG-C7
3E3364

611-EG15 PU-14
617-EG7BR-18

114-EG3RD-18
114-EG2RD-18

114-EG1 RD-16

EH-C1
3E3364
1
2

619-EG4GN-14
619-EG5GN-14

114-EN3 RD-18
322-EN7 GY-18
611-EG15 PU-14
611-EG16 PU-14
606-EG17 GY-18
605-EG19 YL-18
614-EG8PU-18
617-EG7BR-18

1
2

YL-18
PU-18

EH-C2
1552269

114-EH1 RD-18
322-EH2 GY-18

CONN 29
EN-C2
EJ-C1
1552269
3E3364

1
2

LH FORWARD HORN 2
174-7875

1
2

RH FORWARD HORN 2
163-1201

EJ-C2
1552269

114-EJ1 RD-18
322-EJ2 GY-18

611-EG18 PU-14

CONN 28
EG-C3
1552269

EG-C4
3E3364

611-EG16 PU-14
614-EG8 PU-18

1
2

EN-C3
3E3364

RH TURN CLEARANCE LAMP


4Y-3263

611-EN1 PU-14
614-EN2 PU-18

1
2

606-EN8 GY-18
614-EN2 PU-18

619-EG6 GN-14
CONN 27
EG-C2
3E3382

THE JAPANESE FRONT FRAME IS THE SAME


AS SHOWN IN THE FRONT FRAME ABOVE
EXCEPT FOR THE LIGHTING DIFFERENCES
SHOWN IN THIS BLOCK

114-EG3 RD-18
200-EG11 BK-14
200-EG14 BK-14
322-EG22 GY-18
606-EG17 GY-18
619-EG4 GN-14

AC-C2
1552269

CONNECTS TO C-C4
ON CAB DIAGRAM
186-0623

EL-C1
4Y4217

CONN 32
EG-C6
1552269

EG-C1
9X0141

CONN 25

200-Y7 BK-14
200-Y12 BK-14
200-Y10 BK-14
200-Y11 BK-14
615-Y5 YL-14
615-Y9 YL-14
615-Y8 YL-14
615-Y6 YL-14

FRONT FRAME
1
2

Y-C5
1552269

1
2

AUX LIFT PROP SOL


174-4913

ON OFF PILOT SOL


203-4157

Y-C3
1552269

615-Y8 YL-14
200-Y12 BK-14

ONE ELECTRICAL STUD IS


PROVIDED FOR EACH OF
THE FOLLOWING CIRCUITS
(BEACON AND REAR CAB
FLOODS ARE ATTACHMENTS)
200
615
608
603

CONNECTS TO C-C1
ON CAB DIAGRAM
186-0623

200-EN6 BK-14

EN-C4
1552273

EN-C1
4Y4217

114-EN3 RD-18

1
2
3
4
5
6

YL-18
PU-18

200-EN4 BK-14
322-EN7 GY-18
606-EN8 GY-18
619-EN9 GN-14

619-EN9 GN-14
611-EN1 PU-14
200-EN4 BK-14

RH HI LOW BEAM HEADLAMP


4Y-4580

200-EN5 BK-14

JAPANESE ROADING LIGHTING

CAB LIGHT HARNESS (STANDARD)

CONN 21

F
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.

CONNECTS TO C-C35
ON CAB DIAGRAM
186-0623

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
IMPLEMENT CONTROL CIRCUIT.
CAT MON SYS CIRCUIT.
TWISTED WIRES

PANEL LAMP CIRCUIT.


WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

TWISTED WIRES

ENGINE CONTROL CIRCUIT.

CH-C14
1552273
1
2
3
4
5
6

1
2
3
4
5
6

MC-C1
1552273

170-MC1 RD-18
104-MC2 YL-18
A274-MC3 BK-18
403-MC4 GN-18
944-MC5 OR-18
945-MC6 BR-18

170-MC1 RD-18
A274-MC3 BK-18
403-MC4 GN-18
104-MC2 YL-18

A701-K12 GY-18
A702-K13 PU-18
A703-K14 BR-18
A704-K15 GN-18
A705-K22 BU-18
A706-K23 GY-18

944-MC5 OR-18
945-MC6 BR-18

L985-K19 YL-18

TWISTED WIRES

L984-K18 OR-18
L983-K17 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

+ BATTERY
GROUND
ALTERNATOR R TERM INPUT
KEYSWITCH INPUT

OR-18
YL-18
GN-18

OR-18
YL-18
GN-18

J844-CH50 GY-18
J843-CH52 PU-18
F713-CH47 OR-18

PRODUCT LINK ECM


209-6417

MACHINE RIGHT SIDE

TURBO INLET PRESSURE SENSOR


194-6722

K-C11
3E3370
+5V
GROUND
SIGNAL

A
B
C

CG-C4
1552267

962-CG3 OR-18
419-CG4 YL-18
G764-CG11 PK-18

G828-K28 WH-18
G829-K31 GN-18
C991-K4 PK-18

A
B
C

TWISTED WIRES

FUEL PRESSURE SENSOR


194-6725

CG-C5
1552267

432-CG5 PK-18
201-CG15 BK-18

BK-16
RD-16
BU-16

SHOWN WITH
BRAKE OFF

MOTOR

229-CH36
229-CH37
229-CH38
229-CH35

506-CG8 PU-18
200-CG1 BK-18

200-CG13 BK-18

CG-C2
7T5957
1
2

507-CG9 WH-18
200-CG14 BK-18

200-CG1 BK-18
201-CG2 BK-18
962-CG3 OR-18
419-CG4 YL-18
432-CG5 PK-18
442-CG6 GY-18
E455-CG7 BR-18
506-CG8 PU-18
507-CG9 WH-18
496-CG10 WH-18
G764-CG11 PK-18
K933-CG12 GN-18

CJ-C10
1552252

200-CJ86 BK-18
201-CJ64 BK-18
962-CJ5 OR-18
419-CJ6 YL-18
432-CJ8 PK-18
442-CJ9 GY-18
E455-CJ13 BR-18
506-CJ11 PU-18
507-CJ12 WH-18
496-CJ10 WH-18
G764-CJ14 PK-18
K933-CJ77 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

AN-C1
1552267

201-CG17 BK-18
201-CG16 BK-18
442-CG6 GY-18
496-CG10 WH-18
K933-CG12 GN-18

AN-C3
3E3382
1
2
3
4
5
6

201-AN1 BK-18
201-AN2 BK-18
442-AN3 GY-18
496-AN4 WH-18
K933-AN5 GN-18

K933-AN5 GN-18
201-AN1 BK-18
442-AN3 GY-18

ANTENNA
180-3837

03

E-6

B
SYMBOL DESCRIPTION

OR-18
BK-18
WH-18

BLADE, SPADE, RING,


OR SCREW TERMINAL
SPLICE
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE
COMPONENT

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS DIAGRAM IS FOR THE:

+8 VOLTS
GROUND
SIGNAL

980G II
WHEEL LOADER CHASSIS AND ENGINNE
186 - 4149 CHG 00

BK-18
BK-18

WITH ELECTRONIC ENGINE CONTROL


ELECTRO-HYDRAULIC IMPLEMENT CONTROL
AND COMMAND CONTROL STEERING
DESIGN CONTROL P401

GROUND
STRAP AS.

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL
FOR THE CAB DIAGRAM SEE:
186 - 0623 CHG 00

ENGINE

17

ANTENNA-PRODUCT LINK (ATCH)

CAB

ADEM III ENGINE CONTROL


178-3091

AUXILARY START
RECEPTACLE

12V BATTERY 4
9X-3404

C-18 ALTERNATOR - TO ENGINE GROUND

J-18 ALTERNATOR BREAKER TO MAIN BREAKER

KK-C1
2G1830

NEG

BATTERY +24VOLT TO POWER POST


BATTERY +24VOLT TO POWER POST
BATTERY + TO BATTERY BATTERY + TO BATTERY BATTERY - TO DISCONNECT SWITCH
DISCONNECT SWITCH TO FRAME GROUND
STARTER - TO FRAME GROUND
AUX START (ATCH)
POWER POST TO STARTER "BAT" TERMINAL
STARTER - TO ENGINE GROUND

02

HYD OIL LEVEL SW


123-2993
1
2

HYDRAULIC OIL TEMP SENSOR


118-7226
A
B
C

AN-C2
1552269

201-AN2 BK-18
496-AN4 WH-18

A-18
A-18
A-18
A-18
A-17
A-17
B-18
A-17
B-18
B-18

BUSS BAR
7V-9275

CONN 23
CG-C3
1552273

229-CH58 BK-14

KEY ON +24 VOLTS

ENGINE GROUND 3
SW 20:

- BATTERY

- BATTERY
PWM IN 1:THROTTLE PEDAL POSITION SIG

- BATTERY

PWM OUT -3: VARIABLE SPD FAN CONTROL


+ BATTERY
+ BATTERY

SW 9: REVERSING FAN RESET SW (N/O)


SW 10: REVERSING FAN RESET SW (N/C)
+ BATTERY

PWM OUT +3: VARIABLE SPD FAN CONTROL

1
2

CG-C6
3E5179

419-CG4 YL-18
432-CG5 PK-18
G764-CG11 PK-18
962-CG3 OR-18
201-CG15 BK-18
201-CG16 BK-18
201-CG2 BK-18
201-CG17 BK-18
442-CG6 GY-18
496-CG10 WH-18
K933-CG12 GN-18

BK-14
BK-14
BK-14
BK-10

150-CH19 OR-18

229-CH38 BK-14
A307-CH22 GY-18

229-CH37 BK-14

229-CH36 BK-14

H747-CH41BR-18
110-CH40 RD-14
110-CH39 RD-14

H746-CH43YL-18

H702-CH29PU-18
H703-CH30YL-18
110-CH42 RD-14

X918-CH44 PU-18

450-CH11 YL-18
TACHO+ ENGINE SPD SIG TO PWRTRAIN

AIR FILTER RESTRICTED INDICATOR


AIR INLET HEATER INDICATOR
SERVICE INTERVAL INDICATOR

CG-C1
7T5957

REAR WASHER
7T-8890

CH-C2
1607689
J1

WIRE ASSEMBLIES
NN1 179-8317 00

CONN 24

FRONT WASHER
7T-8890

R974-CH28 OR-18
A982-CH26 BR-18

944-CH20 OR-18
945-CH21 BR-18

443-CH57 YL-18

150-CH19 OR-18
A307-CH22 GY-18
430-CH13 BU-18
450-CH11 YL-18
G479-CH15 WH-18
H702-CH29 PU-18
H703-CH30 YL-18
G850-CH14 BU-18

H795-CH9 PK-18
H795-CH8 PK-18

J843-CH49 PU-18
R971-CH32YL-18

H795-CH27 PK-18

F713-CH47 OR-18
J844-CH50 GY-18
J843-CH52 PU-18
J843-CH33 PU-18
430-CH13 BU-18
G850-CH14BU-18
G479-CH15WH-18

F762-CH46 GY-18
R974-CH28OR-18
X919-CH45 WH-18

J844-CH50 GY-18
J843-CH49 PU-18
A982-CH26 BR-18
H795-CH9PK-18

E966-K24 YL-18
E965-K25 BU-18

A705-K22 BU-18
A706-K23 GY-18

F713-CH47 OR-18

H746-CH43 YL-18
H747-CH41 BR-18

C967-K11 BU-18
L983-K17 WH-18
L984-K18 OR-18
L985-K19 YL-18
C991-K4 PK-18
994-K8 GY-18
995-K9 BU-18
E964-K20 WH-18
E963-K21 GY-18

L983-K17 WH-18
L984-K18 OR-18
L985-K19 YL-18

G833-K5PK-18

A747-K3 GY-18

C991-K4 PK-18

R971-CH32YL-18
TRANS LUBE OIL TEMP SENSOR

CAT DATA LINK +


CAT DATA LINK REVERSING FAN

SW 3: GROUND LEVEL SHUTDOWN SW (N/0)

CONN 38
POS

TURBO INLET PRESSURE SENSOR SIG

G856-K6WH-18
G857-K7YL-18

CAMSHAFT RPM
CAMSHAFT RPM

FUEL TEMP SENSOR


130-9811

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE SENSOR POWER +8 VOLTS
THROTTLE SENSOR RETURN

1
2

CABLE ASSEMBLIES
AA1
7P-6681
04
CC1 122-0488 00
EE1
118-1277 00
FF1
118-1277 00
GG
115-5696 00
HH1 2V-7396 02
JJ1 061-7278 02
KK
2G-1830 03
LL1
188-3023 01
MM1 8Y-9603 01

BRAKE OIL PRESS SW


175-3244

E455-CG7 BR-18

MOTOR

D OUT 9: ETHER RELAY COIL +24 VOLTS


SW 1: ETHER SWITCH INPUT FROM CAB
SW 2: GROUND LEVEL SHUTDOWN SW (N/C)

CBL-FF1 RD-00

TIMING CAL
PROBE

K-C2
1552269

PASSIVE SPD +2:


PASSIVE SPD -2:

12V BATTERY 2
9X-3404

K-C12
3E3364

D OUT 5:

NEG

CBL-GG2 BK-00

RIGHT FRAME GROUND


POS

CBL-KK1 BK-00
CBL-KK2 RD-00

CBL-EE1 RD-00

CONN 8

F421-K10 YL-18
G833-K36 PK-18

INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE

DISCONNECT SW
7N-0718

1
2

CRANKSHAFT RPM
CRANKSHAFT RPM

SIGNAL
GROUND

CBL-HH1 BK-00

PRESS SENSOR SUPPLY +5V


PRESS SENSOR RETURN -

CBL-GG1 BK-00

PASSIVE SPD +1:


PASSIVE SPD -1:

CBL-AA1 RD-00

K-C3
1552269

FUEL PRESSURE

K-C1
1607690
J2

ATMOSPHERIC PRESS SENSOR


194-6724

ANALOG TEMPERATURE SENSOR COMMON


+12V FAN SPEED SENSOR

CBL-KK2 RD-00

TWISTED WIRES
G828-K29 WH-18
G829-K30 GN-18
A747-K3 GY-18

A
B
C

ATMOSPHERIC PRESSURE SENSOR SIGNAL

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

AIH RELAY -

K-C4
3E3370

CBL-JJ1 BK-00
BLOCK AS
8C-6358

AIH RELAY +24 VOLTS 2AMP

INTAKE MAN AIR TEMP SNSR


130-9811

G828-K1WH-18
G829-K2GN-18

C967-K11 BU-18
G833-K35 PK-18

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

SIGNAL
GROUND

SHOWN WITH
BRAKE ON

HYD FILTER BYPASS SW


7X-8549

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

K-C5
1552269

INJECTOR 1 &2 COMMON


INJECTOR 3 &4 COMMON
INJECTOR 5 &6 COMMON

CRANKSHAFT SPEED TIMING SNSR


189-9266

G833-K5PK-18

E963-K21 GY-18
E964-K20 WH-18

1
2

G829-K2GN-18

K-C6
1552269
SIGNAL
GROUND

G856-K6WH-18
G857-K7YL-18
E963-K21 GY-18
E964-K20 WH-18
E965-K25 BU-18
E966-K24 YL-18

WH-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18

TURBO OUTLET PRESS SENSOR


194-6724

C967-K11 BU-18
A701-K12 GY-18
A702-K13 PU-18
A703-K14 BR-18
A704-K15 GN-18
A746-K16 PK-18

CBL-LL1 RD-00

G828-K27 WH-18
G829-K33 GN-18
A746-K16 PK-18

A
B
C

PSV ANALOG IN 12: INTAKE AIR TEMP


INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
ANALOG IN 13: TURBO OUTLET PRESSURE

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

G828-K26
G828-K27
G828-K28
G828-K29
G829-K30
G829-K31
G829-K32
G829-K33
G833-K34
G833-K35
G833-K36

K-C7
3E3370

944-CH20 OR-18
945-CH21 BR-18
H704-CH48PK-18

ENGINE
E965-K25 BU-18
E966-K24 YL-18

1
2

G828-K1WH-18

E965-TX1 BK-18
E966-TX2 WH-18

CAMSHAFT SPEED TIMING SNSR


188-7513

F421-K10 YL-18
A701-K12 GY-18
A702-K13 PU-18
A703-K14 BR-18
A704-K15 GN-18
A705-K22 BU-18
A706-K23 GY-18
A746-K16 PK-18
A747-K3 GY-18

1
2

OIL PRESSURE SENSOR


194-6725

G856-K6WH-18
G857-K7YL-18
994-K8 GY-18

SIGSIG+

K-C8
1552269

PASSIVE SDP +3 TDC SERV PROBE


PASSIVE SDP -3 TDC SERV PROBE
ANALOG IN 5: OIL PRESSURE SENSOR SIG

CBL-MM1 BK-00

TX-C2
3E3364

ENGINE DISCONNECT

995-K9 BU-18
F421-K10 YL-18

CONN 9
TX-C1
1552269

CAB
TWISTED WIRES

PSV ANALOG IN 9: COOLANT TEMP SIG


PSV ANALOG IN 10:
FUEL TEMP SIG

MOTOR

RD-16
BU-16

ADEM

G828-K26 WH-18
G829-K32 GN-18
994-K8 GY-18

A
B
C

DIGITAL OUT 4:

K-C9
3E3370
OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

110-CH42 RD-14
110-CH40 RD-14
110-CH51 RD-10
110-CH39 RD-14
229-CH35 BK-10
H704-CH48 PK-18
F762-CH46 GY-18
X918-CH44 PU-18
X919-CH45 WH-18
443-CH57 YL-18
H795-CH8 PK-18

COOLANT TEMP SENSOR


130-9811

BK-16

A
B
C

995-K9 BU-18
G833-K34 PK-18

1
2

PARK BRAKE PRESS SW


174-4312
A
B
C

IDENT PART NUMBER CHG LOC NOTE


J
119-8984 01 I-5 BEACON
K
176-0274 04 A-11 ENGINE
Y
194-4205 00 H-5 CAB FLOOD LAMPS (ATCH)
AC
197-4840 01 G-5 CAB FLOOD LAMPS (STD)
AE
198-7205 00 I-3 E/H CONTROL
AF
137-8463 02 H-2 PCS SENSORS (ATCH)
AG
176-1701 02 K-4 FRONT CHASSIS
AK
123-8945 02 K-3 RIDE CONTROL SOLENOID "ON" (ATCH)
AL
145-3948 02 K-3 RIDE CONTROL SOLENOID "OFF" (ATCH)
AM
174-4077 05 K-3 TILT POSITION SENSOR
AN
177-4476 00 A-6 HYDRAULIC TANK
AP
176-1702 01 J-15 POWER DISTRIBUTION PANEL
AR
131-2150 01 G-8 TRANSMISSION
AT
176-1703 00 G-7 MACHINE/TRANSMISSION INTERFACE
AU/AV 126-8054 02 G-18 (JAPAN) LH/RH REAR LIGHTS
AW
126-8737 02 G-18 (JAPAN) REAR FLOOD/BACKUP ALARM
AX
200-2655 00 D-18 FUEL PRIMING
AY
125-8549 02 H-17 (JAPAN) REAR MACHINE
CA
174-1571 02 K-14 REAR AXLE TEMP MONITORING
CF
174-7478 02 G-15 REAR CHASSIS
CG
176-1366 00 B-6 BRAKE
CH
193-0573 05 F-7 MACHINE/ENGINE INTERFACE
CJ
175-4208 05 I-7 MAIN CHASSIS
CK
183-9235 01 K-7 SUPPLEMENTAL STEERING PRESSURE (ATCH)
CX
122-1486 06 D-14 FUEL INJECTORS
CY
205-3599 00 K-13 AXLE COOLER TEMP SW (ATCH)
EG
138-0174 01 G-4 (JAPAN) FRONT CHASSIS
EH/EJ 126-9053 01 G-2 (JAPAN) LH/RH FORWARD HORN
EL
126-9052 02 H-2 (JAPAN) LH FRONT CHASSIS LIGHTS
EN
126-9051 02 G-2 (JAPAN) RH FRONT CHASSIS LIGHTS
ET
160-5599 00 I-18 (JAPAN) MAIN RELAY
EW
205-4316 00 K-13 AXLE COOLER CLUTCH (ATCH)
HA
174-1570 02 J-2 FRONT AXLE TEMP MONITORING
MC
170-7143 00 D-7 PRODUCT LINK INTERFACE (ATCH)
TX
189-0852 02 B-14 CAMSHAFT TIMING

CAT DATA LINK +


CAT DATA LINK -

MC-C2
7X6222

+5V
GROUND
SIGNAL

304-CH34 WH-8

CBL-JJ1 BK-00

LH FORWARD HORN
174-7875

E/H CONTROL MANIFOLD

403-CH31 GN-18

SIGNAL
GROUND

CBL-CC1 RD-00

ARC SUPPRESSOR HORNS


189-3158

114-AG2RD-18
200-AG10 BK-18
200-AG13 BK-14
322-AG20 GY-18
606-AG26 GY-18
619-AG28 GN-14

1
2

AG-C6
1552269

GPS ANTENNA

K-C10
1552269

18

114-AG3 RD-18
322-AG21 GY-18

114-AG45 RD-18
322-AG46 GY-18

1
2

Y-C2
1552269

ELECTRICAL STUDS CONNECT


THE CAB ROOF HARNESS TO THE
MAIN CAB HARNESS (LAMP PWR AND GND)
SHEET 1 (CAB)
(L-1)

HEUI
CONNECTOR

522-CH18 WH-18

ENGINE DISCONNECT

12V BATTERY 3
9X-3404

LH FRONT TURN LAMP


3E-6466

RD-18
BK-18

138-AF3 GN-18
251-AF6 BK-18
E416-AF7 PU-18

CH-C16
3E3370

NEG

1
2

AG-C17
1552269
AG-C18
1552269

608-Y1 GN-14
200-Y2 BK-14

1
2

CONN 10

1
2
3
4
5
6
7
8
9
10
11
12

200-CH55 BK-18

POS

605-AG25 YL-18
200-AG11 BK-18

LH FRONT FLOOD
172-9973

1
2

AG-C15
3E3364

AF-C2
3E3367

LH REAR CAB FLOODLAMP


176-0780

K-C13
1552252

CX-C6
3E8969

A701-CX601 GY-18
A702-CX602 PU-18
A703-CX603 BR-18
A704-CX604 GN-18
A705-CX605 BU-18
A706-CX606 GY-18
J702-CX607 BK-18
L985-CX608 YL-18
J701-CX609 GN-18

109-CH56 RD-4

AG-C14
1552269

BEACON
128-6983

PRODUCT LINK ATTACHMENT

12V BATTERY 1
9X-3404

114-AG45 RD-18
114-AG3RD-18
200-AG11 BK-18
200-AG14 BK-14
322-AG46 GY-18
322-AG21 GY-18
605-AG25 YL-18
619-AG29 GN-14

BEACON HARNESS (ATTACHMENT)

FUEL INJECTORS

NEG

AG-C16
1552269

VHF ANTENNA

ENGINE GROUND 1

POS

GN-18
GN-18

ALL DASHED LINES ARE ATTACHMENTS.

200-NN1BK-4

1
2

1803837

CH-C17
3E3382

J700-CX611 BR-18
L983-CX612 WH-18

403-CH31 GN-18

ENGINE GROUND 2

975-AK1 WH-18
976-AK2 OR-18

RIDE CONTROL SOL 1


174-4913

200-J2 BK-14

ALT

STARTER
6V-0890

AK-C2
1552269

1
2

138-AE1 GN-18
251-AE2 BK-18
E416-AE20 PU-18
C529-AE3 GY-18

ALTERNATOR
185-5294 65A

GN-18
GN-18

619-AG29 GN-14
200-AG14 BK-14

J-C1
1552269

H746-CH43 YL-18
H747-CH41 BR-18

170-CH1 RD-18
104-CH2 YL-18
A274-CH3 BK-18
403-CH5 GN-18
944-CH4 OR-18
945-CH6 BR-18

CH-C12
1552269

AC COMPRESSOR (CLUTCH SOL)


141-9676

1
2

CONN 26

CONN 22

ENGINE RETARDING WIRES: NOT USED

CAB
CH-C11
3E3364

975-AG40 WH-18
976-AG42 OR-18

AK-C1
3E3364

RIDE CONTROL SOL 2


174-4913
1
2

GPS ANTENNA

VHF ANTENNA

CH-C6
1552269
1
2

CX-C7
7E6513

ARC SUPPRESSOR
189-3158

GN-16
GN-16

CONN 35
AG-C7
AG-C9
1552269
3E3364

AL-C1
1552269

975-AL1 WH-18
N939-AL2 GN-18

TRANSMISSION CONTROL CIRCUIT.

CYL HEAD
SOL 6
128-7991

CYL HEAD
SOL 5
128-7991

L985-CX608 YL-18

CH-C9
3E3364

521-CH12 YL-18

CX-C1
7E6513

L984-CX610 OR-18

513-CH24 OR-18
521-CH12 YL-18

L983-CX612 WH-18

CH-C7
1552269
1
2

BK-18

J702-CX607 BK-18

CH-C8
3E3364
BK-18

J700-CX4 BR-18
J700-CX5 BR-18

326-CH10 RD-18
200-CH55 BK-18

J700-CX611 BR-18

J702-CX1 BK-18
J702-CX2 BK-18
J702-CX3 BK-18

1
2

200-AX2 BK-18
A893-AX3 OR-18

AC PRESS SW

NORMALLY 114-5333
OPEN BEFORE 2 3
REFRIGERANT 1
CHARGE

CH-C15
1552269

J701-CX609 GN-18

AL-C2
3E3364
1
2

PAYLOAD MONITORING CIRCUIT.

CONN 4
AX-C1
3E3364

AX-C3
1552267
B
C
A

AG-C10
3E3364
1
2

START AID CIRCUIT.

A893-AX3 OR-18
326-AX1 RD-18

FUEL PRIMING PUMP


162-2211

FUEL PRIMING PUMP SWITCH


165-5970

975-AG41 WH-18
N939-AG8GN-18

RACKBACK PROP SOL


174-4913

AX-C2
1552269
2
1

+V
GROUND
SIGNAL

CONN 36
AG-C8
1552269

E921-AG37 PK-18
E922-AG38 GN-18
975-AG39 WH-18
976-AG42 OR-18

ENGINE

MOTOR

TILT POSITION SENSOR


169-0417

E/H CONTROL MANIFOLD

CH-C1
1835784

1ST GEAR 6 SOL


147-5399

ADEM

1
2

RD-18
RD-18
GN-18
YL-18

114-AG1 RD-18
138-AG4 GN-18
106-AG5 WH-18
N939-AG8 GN-18
201-AG44 BK-18
G485-AG43 BU-18
200-AG9 BK-14
200-AG12 BK-14
251-AG15 BK-18
953-AG16 GY-18
322-AG19 GY-18
E416-AG22 PU-18
C529-AG23 GY-18
H718-AG34 GY-18

106-AM2WH-18
299-AM7BK-18
H718-AM8GY-18

CONNECTS TO C-C2
ON CAB DIAGRAM
186-0623

CONN 19
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

123-CJ3 WH-18
201-CJ39 BK-18
417-CJ40 GY-18
447-CJ41 PK-18
H716-CJ42 WH-14
H717-CJ43 BR-18
N939-CJ44 GN-18

CONN 15

975-AR8 WH-18
975-AR9 WH-18

AR-C4
3E3364

XMSN FILTER BYPASS SW


164-7577

GN-18
GN-18

OR-18
BK-18
WH-18

AM-C2
1552267

AM-C1
1552267
A
B
C

G485-AG43BU-18
201-AG44 BK-18
138-AG4GN-18
251-AG15 BK-18
E416-AG22 PU-18
C529-AG23 GY-18
H713-AG30 PK-18
H714-AG31 OR-18
H716-AG32 WH-14
H717-AG33 BR-18
E919-AG35 YL-18
E920-AG36 BR-18
E921-AG37 PK-18
E922-AG38 GN-18

TWISTED WIRES

BK-18
BK-18

E919-CJ31 YL-18
E920-CJ32 BR-18

106-AG7 WH-18
106-AG6 WH-18
114-AG1RD-18
114-AG3 RD-18
114-AG2 RD-18
114-AG45 RD-18
200-AG9BK-14
200-AG13 BK-14
200-AG10 BK-18
200-AG12 BK-14
200-AG14 BK-14
200-AG11 BK-18
953-AG18 GY-18
953-AG17 GY-18
953-AG16 GY-18
322-AG20 GY-18
322-AG46 GY-18
322-AG19 GY-18
322-AG21 GY-18
619-AG28 GN-14
619-AG27 GN-14
619-AG29 GN-14
975-AG40 WH-18
975-AG39 WH-18
975-AG41 WH-18
138-AG4GN-18
201-AG44 BK-18
251-AG15 BK-18
E416-AG22 PU-18
G485-AG43BU-18
C529-AG23GY-18
C530-AG24BU-18
605-AG25 YL-18
606-AG26 GY-18
H713-AG30PK-18
H714-AG31OR-18
H716-AG32WH-14
H717-AG33BR-18
H718-AG34GY-18
E919-AG35 YL-18
E920-AG36 BR-18
E921-AG37 PK-18
E922-AG38 GN-18
N939-AG8GN-18
976-AG42 OR-18

Y-C1
1552269

CJ-C6
9X0141

XMSN 4TH GEAR 3 SOL


147-5399

TRANSMISSION

CJ-C13
1552269

GN-14
PK-18
OR-18
WH-14
BR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

106-AG5WH-18

CONN 18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

962-CJ5 OR-18

426-CJ58 BR-18

AR-C5
3E3364

1
2

102-CJ45 RD-14
112-CJ1 PU-4
123-CJ3 WH-18
129-CJ46 RD-18
174-CJ4 RD-12
199-CJ47 RD-18
200-CJ86 BK-18
201-CJ63 BK-18
306-CJ48 GN-18
308-CJ49 YL-18
G486-CJ36 GN-18
975-CJ74 WH-18

ENGINE DISCONNECT

608-CF20 GN-14
200-CF12 BK-14

1
2

WH-18

200-CF12 BK-14
200-CF13 BK-18
200-CF11 BK-18
604-CF18 OR-18
606-CF6 GY-18
608-CF20 GN-14
614-CF8 PU-18

604-CF18 OR-18
614-CF8 PU-18
200-CF11 BK-18

A
C
B

X919-CH45 WH-18

RH REAR FLOODLAMP
CF-C2
172-9973
1552269

JAPAN ROADING

200-CJ100 BK-18
H795-CJ2 PK-18
H704-CJ95 PK-18
109-CJ88 RD-4

443-CH57 YL-18
110-CH51 RD-10
229-CH35 BK-10
H704-CH48PK-18
F762-CH46 GY-18
H795-CH8PK-18
X918-CH44 PU-18
X919-CH45 WH-18
109-CH56 RD-4
200-CH55 BK-18
304-CH34 WH-8

X918-CH44 PU-18

BK-18
BK-18
GY-18
PK-18
YL-18

CJ-C4
9X7147

200-CF1 BK-14

605-CF5 YL-18
606-CF6 GY-18
614-CF8 PU-18
617-CF9 BR-18

CF-C5
1552269
1
2

RD-18
WH-18
BK-18

614-AY18 PU-18
604-AY17 OR-18
200-AY12 BK-18

612-AV2 GY-18
200-AV5 BK-18

RD-20
BK-20

101-CJ97 RD-4
229-CJ83 BK-18

30 Page, Color 2

RENR4361-02 VOL 1

TA

S
T

CONN 1

200-CF14 BK-18
200-CF12 BK-14
200-CF13 BK-18
200-CF11 BK-18
200-CF15 BK-14
200-CF16 BK-18
604-CF17 OR-18
604-CF18 OR-18
608-CF19 GN-14
608-CF20 GN-14

605-CF5 YL-18
200-CF14 BK-18

1
2

RH STOP TAIL PARK LAMP


135-0426
CF-C4
1552267

AV-C1
3E3382

606-AV1 GY-18
604-AV4 OR-18
614-AV3 PU-18

200-CF15 BK-14
200-CF16 BK-18
200-CF14 BK-18
604-CF17 OR-18
605-CF5 YL-18
608-CF19 GN-14
617-CF9 BR-18

CF-C7
1552269

RH REAR TURN LAMP


CF-C6
162-2073
3E3364

614-AW8 PU-18

RH TURN STOP TAIL LAMP


4Y-3264
YL-18
OR-18
PU-18
BK-16

CF-C8
3E3364

BK-18
BK-18
YL-18

F762-CJ92 GY-18

229-CJ81 BK-10
604-CF17 OR-18
617-CF9 BR-18
200-CF16 BK-18

A
C
B

RD-18
BK-18

LICENSE PLATE LAMP


5A-3808

TU

RD-18
WH-18
BK-18

LH REAR TURN LAMP


162-2073

608-AW12 GN-14
200-AW10 BK-14

1
2

X919-CJ94 WH-18

110-CJ89 RD-10

AY-C3
1552264
1
2
3
4
5
6
7
8

X918-CJ93 PU-18

608-CF19 GN-14
200-CF15 BK-14

1
2

LH STOP TAIL PARK LAMP


135-0426
CF-C9
1552267
AW-C2
3E3388

200-AW5 BK-14
200-AW9 BK-18
200-AW10 BK-14
608-AW11 GN-14
608-AW1 GN-14
608-AW12 GN-14
612-AW13 GY-18
612-AW6 GY-18
612-AW14 GY-18
130-AW4 RD-18
200-AW3 BK-14
321-AW7 BR-18
614-AW8 PU-18
975-AW2 WH-18

POWER PANEL

CONN 5

1
2

1
2

614-AY8 PU-18
614-AY18 PU-18
614-AY19 PU-18
130-AY11 RD-18
321-AY3 BR-18
605-AY6 YL-18
606-AY5 GY-18
608-AY7 GN-14
617-AY9 BR-18
975-AY10 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ65 BK-18
251-CJ23 BK-18
322-CJ25 GY-18
E416-CJ30 PU-18
G485-CJ35 BU-18
C529-CJ28 GY-18
C530-CJ29 BU-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ101 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
619-CJ102 GN-14
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ42 WH-14
H717-CJ43 BR-18
H718-CJ19 GY-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
953-CJ24 GY-18
N939-CJ44 GN-18
975-CJ76 WH-18
976-CJ27 OR-18

174-CJ4 RD-12

WH-18
WH-18

130-AY11 RD-18
200-AY12 BK-18
200-AY13 BK-14
200-AY15 BK-14
321-AY3 BR-18
604-AY17 OR-18
606-AY5 GY-18
608-AY7 GN-14
612-AY22 GY-18
612-AY21 GY-18
614-AY19 PU-18
614-AY18 PU-18
975-AY10 WH-18

612-AU2 GY-18
200-AU5 BK-18

RD-20
BK-20

604-AY4 OR-18
612-AY22GY-18

109-CJ88 RD-4
110-CJ89 RD-10
200-CJ100 BK-18
200-CJ80 BK-18
229-CJ81 BK-10
304-CJ90 WH-8
317-CJ91 YL-18
F762-CJ92 GY-18
H795-CJ2 PK-18
X918-CJ93 PU-18
X919-CJ94 WH-18
H704-CJ95 PK-18

AY-C4
3E5179

200-AY1 BK-14
200-AY2 BK-14
321-AY3 BR-18
604-AY4 OR-18
605-AY6 YL-18
606-AY5 GY-18
608-AY7 GN-14
614-AY8 PU-18
617-AY9 BR-18
975-AY10 WH-18
130-AY11 RD-18

1
2

617-AY9 BR-18
604-AY16 OR-18
200-AY14 BK-18

200-AY1 BK-14
200-AY2 BK-14

WH-18
WH-18

LH BACKUP LAMP
126-9288

200-AY14 BK-18
605-AY6 YL-18
604-AY16 OR-18
612-AY20 GY-18
617-AY9 BR-18

605-AY6 YL-18
612-AY20 GY-18

POWER PANEL

+8 VOLTS
GROUND
SIGNAL

WH-18
WH-18

617-AU3 BR-18
604-AU4 OR-18
200-AU5 BK-18

200-AY12 BK-18
200-AY13 BK-14
200-AY14 BK-18
200-AY15 BK-14
604-AY16 OR-18
604-AY17 OR-18
612-AY20 GY-18
612-AY21 GY-18

AY-C1
1552273
1
2
3
4
5
6

OR-18
BK-18

A
B
C

1
2

605-AU1 YL-18
612-AU2 GY-18

K933-CH54 GN-18
201-CH53 BK-18
443-CH57 YL-18

1
2

AU-C1
3E3382

605-AU1 YL-18
604-AU4 OR-18
617-AU3 BR-18

YL-18
OR-18
PU-18
BK-16

201-CH53 BK-18
K933-CH54 GN-18
443-CH57 YL-18

TORQUE CONVERTOR TEMP SENSOR


118-7226

WH-18
WH-18

201-CJ62 BK-18
K933-CJ78 GN-18

CH-C13
1552267

304-CH34 WH-8
K933-CH54 GN-18
201-CH53 BK-18

WH-18
WH-18

TA

CAB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1
2

CONN 2

304-CJ90 WH-8
K933-CJ78 GN-18
201-CJ62 BK-18

CH-C4
8N1517

1
2

TU

CJ-C7
8N1518

REAR

WH-18
WH-18

LH TURN STOP TAIL LAMP


4Y-3460

200-CJ26 BK-14
200-CJ79 BK-14

619-CJ102 GN-14

200-CJ86 BK-18
201-CJ64 BK-18
419-CJ6 YL-18
432-CJ8 PK-18
442-CJ9 GY-18
E455-CJ13 BR-18
496-CJ10 WH-18
506-CJ11 PU-18
507-CJ12 WH-18
G764-CJ14 PK-18
K933-CJ77 GN-18
962-CJ5 OR-18

201-CJ60
201-CJ61
417-CJ40
447-CJ41
484-CJ16

LEFT SIDE

1
2
3
4
5
6
7

611-CJ101 PU-14

30

1
5
2
4
3

619-CJ102
H713-CJ37
H714-CJ38
H716-CJ42
H717-CJ43

AG-C1
9X0141

106-AG6WH-18
953-AG17 GY-18
H718-AG34GY-18

CONN 17

CJ-C11
8N1533

START AID RELAY


3E-5239

AP-C7
9X1054

C530-CJ29 BU-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ101 PU-14
614-CJ70 PU-18
617-CJ72 BR-18

E921-CJ33 PK-18
E922-CJ34 GN-18
975-CJ76 WH-18
976-CJ27 OR-18

RIGHT SIDE

306-AP22 GN-18
975-AP25 WH-18

1
2

200-CJ18 BK-14
200-CJ17 BK-14
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ65 BK-18
251-CJ23 BK-18
322-CJ25 GY-18
E416-CJ30 PU-18
G485-CJ35 BU-18
C529-CJ28 GY-18
C530-CJ29 BU-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ101 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
619-CJ102 GN-14
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ42 WH-14
H717-CJ43 BR-18
H718-CJ19 GY-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
N939-CJ44 GN-18
953-CJ24 GY-18
975-CJ76 WH-18
976-CJ27 OR-18

ENGINE DISCONNECT

AP-C4
1552269
BK-18
BK-18

A
B
C

+24V
GROUND
SIGNAL

WH-18

1
2

CA-C2
3E3364

MOTOR HOOD CONTROL


149-2612

102-AP20 RD-14

20A

114-CJ21 RD-18
138-CJ22 GN-18
106-CJ20 WH-18
N939-CJ44 GN-18
201-CJ65 BK-18
G485-CJ35 BU-18
200-CJ18 BK-14
200-CJ17 BK-14
251-CJ23 BK-18
953-CJ24 GY-18
322-CJ25 GY-18
E416-CJ30 PU-18
C529-CJ28 GY-18
H718-CJ19 GY-18

AXLE MONITOR

CONN 11

101-AP2 RD-12

AG-C11
3E3370

CJ-C1
9X1343

K
15A

OR-18
BK-18

CONN 37

MOTOR LOWER
LOWER HOOD
GROUND
MOTOR RAISE
+28V
RAISE HOOD

RUNNING LAMP BREAKER


3T-2662

LIFT POS SENSOR


169-0417
A
B
C

RD-16
BU-16

ADEM ENGINE CONTROL BREAKER


6T-3643

101-AP3 RD-14

BK-16

A
B
C

CONN 25
OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

1
2
3
4
5
6

110-AP29 RD-10

15A

RD-18
WH-18
BK-18

201-CK1 BK-18
417-CK2 GY-18
484-CK3 YL-18

A
B
C

106-AG7WH-18
953-AG18 GY-18
C530-AG24BU-18

SUPPLEMENTAL STEERING PRESS SW


3E-6450

1
2

397-AP16 OR-14
A300-AP26 GN-18
200-AP23 BK-14
398-AP15 BU-14
175-AP6 RD-14
A301-AP30 WH-18

B
A
C

A
B
C

CK-C1
1552267

CK-C2
3E3370

1
2

101-AP4 RD-10

199-CJ47 RD-18
A301-CJ7 WH-18
A300-CJ96 GN-18

AP-C6
1552273

CJ-C22
3E3370

GN-18
GN-18

175-AP6 RD-14

20A

HOOD ACTUATOR BREAKER


6T-3644

201-CJ61 BK-18
417-CJ40 GY-18
484-CJ16 YL-18

200-CA2 BK-18
G454-CA1 PK-18

101-AP5 RD-14

CJ-C19
1552267

HOOD ACTUATOR SW
146-0240

CJ-C12
1552267

AG-C12
1552267

CONN 16

BK

FRONT FRAME

PK-18
BK-18

1
2

398-CJ98 BU-14

CAB

1
2

1
2

POWER DISTRIBUTION PANEL

FUEL LEVEL SENDER


157-8858

CJ-C18
1552269

HOOD ACTUATOR MOTOR


161-4001

1
2

RD

1
2

397-CJ99 OR-14

16

15

14

13

12

11

10

0096
0100
0110
0177
0248
0263
0271
0324
0427
0428
0600
0819
0821
0826
0830

Component
Fuel Level Sender
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Temp Sensor (Front Axle Oil)
Temp Sensor (Rear Axle Oil)
Hydraulic Oil Temperature Sensor
Display Data Link
Display Power Supply
Temp Sensor (Torque Converter Oil)
Brake Oil Temperature Sensor

Payload Control System


(MID No. 074)
CID
0168
0254
0350
0364
0769
0817
0820

Component
Electrical System Voltage
Payload Electronic Control Module
Lift Linkage Position Sensor
Head End Lift Cylinder Pressure Sensor
Rod End Lift Cylinder Pressure Sensor
Internal Backup Battery
Keypad Data Link

Transmission Control
(MID No. 081)
CID
0041
0070
0149
0168
0177
0190
0270
0363
0367
0368
0444
0562
0585
0621
0622
0623
0631
0632
0633
0634
0635
0636
0638
0668
0672
0673
0793
0794
0795
1327
1521

Component
+8 Volts Sensor Supply
Parking Brake Switch
Ride Control Solenoid 2
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
Cat Monitor System Harness Code
Ride Control Solenoid 1
Ride Control Switch
Transmission Auto/Manual Switch
Start Relay
Cat Monitoring System
Tranmission Output Speed Sensor 1
Downshift Switch
Upshift Switch
Directional Switch
Transmission Clutch 1 Solenoid
Transmission Clutch 2 Solenoid
Transmission Clutch 3 Solenoid
Transmission Clutch 4 Solenoid
Transmission Clutch 5 Solenoid
Transmission Clutch 6 Solenoid
Starter Solenoid
Transmission Shift Lever
Torque Converter Output Speed Sensor
Speed Sensor (Transmission Output 2)
Pressure Switch (Primary Steering)
Pressure Switch (Secondary Steering)
Secondary Steering Intermediate Relay
Position Sensor (Left Brake Pedal)
Part-Throttle Autoshift Selector Switch

Electronic Implement Control


(MID No. 082)
CID
0168
0248
0270
0296
0350
0352
0353
0354
0355
0356
0357
0358
0359
0360
0361
0365
0487
0489
0490
0491
0492
0596
0687

Component
Electrical System Voltage
CAT Data Link
Harness Code
Power Train ECM
Lift Linkage Position Sensor
Lift Lever Position Sensor
Tilt Lever Position Sensor
Raise Solenoid
Lower Solenoid
Dump Solenoid
Rackback Solenoid
Pilot Pressure Solenoid
Raise Detent Electromagnet
Lower Detent Electromagnet
Rackback Detent Electromagnet
Kickout Set Switch
3rd Lever Position Sensor
Implement Function Select Switch
Implement Lockout Switch
3rd Function Forward Solenoid
3rd Function Rearward Solenoid
Implement Control
Options Code Incorrect

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

RD
YL
RD
WH
BU
PU
OR
RD
PK
GY
RD
RD
RD
WH
GN
RD
PK
OR
BU
RD
BR
OR
YL
BU
GN
GN
RD
PK
BU
GY
RD
OR
WH
GN
RD
PK
WH
RD

200
201
250
251
290
291
A272
A273
A274
A275

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

306
307
308
320
321
322
326
A307

GN
OR
YL
OR
BR
GY
PU
GY

403
410
411
413
416
417
419
426
430
432
436
442
443
447
450
453
484
496
C413
C414
E416
E455
G479
G480
G485
G486

GN
WH
PK
BR
OR
GY
YL
BR
BU
PK
OR
GY
YL
PK
YL
PK
YL
WH
YL
BU
PU
BR
WH
GN
BU
GN

500
501
502
503
504
505
506
507
508
509
511
512
515
516
517
518
521
522
537
538
539
540
550
567
A523
A524
A525
A541
C529
C530

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
BR
GN
GY
GN
BU
OR
YL
WH
GN
BR
BU
WH
OR
WH
PU
BR
GN
PU
GY
BU
PK
OR
YL
GY
GN

Description
Power Circuits
RUNNING/HAZARDS LAMPS POWER
PRODUCT LINK/MSS PWR(SWITCHED)
KEY SWITCH POWER
LIFT/TILT POS SENSOR POWER
SEAT POWER
MAIN RELAY OUTPUT POWER
CAT MON SYS POWER
FORWARD HORN POWER
VOLTAGE CONV 24V RADIO POWER
FRONT REAR WIPER WASH POWER
VOLTAGE CONV MEMORY
VOLTAGE CONV MEMORY (ATTCH)
DOME LAMPS POWER
AXLE OIL COOLER POWER
HVAC POWER
VOLTAGE CONV MEM OUTPUT(12VOLTS)
NEUTRALIZER OVERRIDE PWR
FRONT CAB FLOODLAMPS POWER
START AID POWER
STOPLAMP/BACKUP ALARM POWER
TURN SIGNAL FLASHER POWER
RIDE CONTROL IND POWER
REAR MACHINE FLOODS POWER
12V ACCESSORY POWER
SECONDARY STEERING POWER
PCS POWER
LH TAIL CLEARANCE LAMPS POWER
BEACON POWER
COMMUNICATIONS RADIO POWER
IMPLEMENT ECM POWER
ECAP POWER
ENGINE ECM POWER (SWITCHED)
XMSN ECM/LH BRAKE PED SENS PWR
QUICK COUPLER/AUTODIG AUDIBLE POWER
PRODUCT LINK PWR(UNSWITCHED)
UNSWITCHED BUSS POWER
PCS ECM +24V
HOOD CONTROL +V
Ground Circuits
MAIN CHASSIS GROUND
CAT MON SYS GROUND
PCS CUSTOMER GROUND
PCS GROUND
SERVICE MODE SERVICE
SERVICE MODE CLEAR
IMPLEMENT ECM GND
TRANSMISSION ECM GND
PRODUCT LINK GND
MSS GND
Basic Machine Circuits
START RELAY COIL +
KEY SWITCH START POSITION
MAIN POWER RELAY COIL +
HORN RELAY +V
BACKUP ALARM
FORWARD HORN
KEY SWITCH OFF POSITION
THROTTLE PEDAL POS SENSOR
Monitoring Circuits
ALTERNATOR R TERM
ACTION ALARM
ACTION INDICATOR LAMP
FUEL PRESSURE INDICATOR
SEC STEER PRESS SW (N/O)
PRIMARY STEER PRESS SW (N/O)
PARKING BRAKE SW OFF
XMSN FILTER BYPASS SW
AIR FILTER RESTRICTED IND
BRAKE OIL PRESS SW (ON)
XMSN FILTER BYPASSED IND
HYD OIL TANK TEMP SENSOR
TC OUTLET TEMP SENSOR
FUEL LEVEL SENSOR
ENGINE ECM (ENGINE SPEED)
SEC STEER PRESS SW (N/O)
PRIMARY STEER PRESS SW (N/C)
HYD OIL TANK LEVEL SENSOR
CAT MON SYS DISPLAY DATA
CAT MON SYS LOAD
ROD END PRESS SENSOR
HYD FILTER BYPASS SW
SERVICE ENGINE IND
FUEL LEVEL INDICATOR
FRONT AXLE OIL TEMP SW
REAR AXLE OIL TEMP SW
Accessory Circuits
FRONT WIPER (PARK)
FRONT WIPER (LOW)
FRONT WIPER (HIGH)
REAR WIPER (PARK)
REAR WIPER (LOW)
REAR WIPER (HIGH)
FRONT WASHER PUMP +V
REAR WASHER PUMP +V
RADIO SPEAKER LEFT
RADIO SPEAKER LEFT(COMMON)
RADIO SPEAKER RIGHT
RADIO SPEAKER RIGHT(COMMON)
BLOWER MOTOR HIGH
BLOWER MOTOR MEDIUM
BLOWER MOTOR LOW
HAZARD FLASHER
A/C SELECT SW (A/C POSITION)
A/C CLUTCH SOLENOID -V
TURN SIGNAL INDICATORS
HAZARD INDICATOR
TURN SIGNAL IND RIGHT
TURN SIGNAL IND LEFT
HVAC BLOWER
A/C (ON)
BLEND DOOR (LOW SIDE)
TEMP POTENTIOMETER +V
BLEND DOOR (HIGH SIDE)
TURN SIGNAL INDICATORS
LIFT CYL HE PRESS SENSOR
LIFT POSITION SENSOR
Lighting Circuits
ROTARY BEACON
STOPLAMP
LH TURN LAMPS
RH TURN LAMPS
REAR FLOOD LAMPS

Component Location

Wire
Number

Wire
Color

610
611
614
615
617
619
633
646
647
661
662
663
691

OR
PU
PU
YL
BR
GN
BU
OR
GN
GN
YL
GY
GY

709
720
727
728
751
752
754
755
779
E701
E702
E707
E708
E735
G746
G750
G755
G760
G761
G762
G763
G764
G766
G767
G768
H702
H703
H708
H709
H710
H711
H713
H714
H715
H716
H717
H718
H719
H720
H728
H729
H730
H795
818
819
F846
G836
G850
T852
T853
T854
T855
T856
T857
T858
T859
T860
T861
T862
T863
T864
T865
T866
T867
T868
T869
T870
900
901
910
944
945
951
953
962
973
975
976
977
A982
E900
E901
E906
E907
E908
E909
E917
E918
E919
E920
E921
E922
E955
G942
G943
G944
K933
K977
N939
P910
P976
R974
T901
T902
X972
X973
X974

OR
PU
GN
BU
GN
YL
BU
OR
WH
PK
OR
GN
PK
PU
WH
BU
GY
WH
YL
BR
PU
PK
GN
WH
GN
PU
YL
OR
BU
PK
GN
PK
OR
PU
WH
BR
GY
OR
BU
GN
WH
BR
PK
BR
GY
PU
WH
BU
PK
PU
GN
BR
WH
YL
OR
PU
PK
GY
BU
PU
BR
GY
YL
BU
YL
WH
BR
PU
WH
YL
OR
BR
PK
GY
OR
BR
WH
OR
YL
BR
WH
GN
OR
GY
BR
WH
WH
GN
YL
BR
PK
GN
OR
OR
BU
YL
GN
PK
GN
BR
BR
OR
YL
PK
GN
BU
BR

Connector Number

Related Electrical Service Manuals

Lighting Circuits cont.


RUNNING LAMP DIMMER
HEADLAMPS (HIGH)
LICENSE PLATE/RH TAIL/DASH LAMPS
FORWARD CAB FLOODLAMPS
LH TAIL/CLEARANCE LAMPS
FORWARD FLOOD/LO BEAM LAMPS
BUCKET LAMPS
FORWARD CAB FLOODLAMPS
REAR FLOODLAMPS
DIMMER TACHOMETER LAMP
DIMMER SPEEDOMETER LAMP
DIMMER GAGE LAMPS
24V FLASHER KEY SW IN
Control Circuits
XMSN ECM SENSOR/IND (+8V)
NEUTRALIZER OVERRIDE SW (N/O)
SECONDARY STEER RELAY COIL +V
SECONDARY STEER INTER RELAY COIL +V
CLUTCH 1 REVERSE
CLUTCH 2 FORWARD
CLUTCH 3 FOURTH
CLUTCH 4 THIRD
QUICK COUPLER (ENGAGE SOL)
AUTO RIDE CONTROL SW
AUTO RIDE CONTROL SW
PCS DISPLAY +V
PCS DISPLAY CLOCK
OPERATOR SW IN
LH PEDAL POS SENSOR (SIGNAL)
XMSN FORWARD SW
XMSN REVERSE SWITCH
UPSHIFT SW (N/O)/(HMU 2ND GEAR)
DOWNSHIFT SW (N/C)/(HMU 3RD GEAR)
DOWNSHIFT SW (N/O)/(HMU 4TH GEAR)
NEUTRAL SW
PARKING BRAKE SW (ON)
RIDE CONTROL SW (AUTO)
RIDE CONTROL SW (ON)
UPSHIFT SW (N/C)/(HMU 1ST GEAR)
IMPL CONTROL REVERSE FAN NO
IMPL CONTROL REVERSE FAN NC
IMPLEMENT CONTROL KICKOUT (N/O)
IMPLEMENT CONTROL KICKOUT (N/C)
IMPL CONTROL LIFT LVR POS
IMPL CONTROL TILT LVR POS
LIFT PROPORTIONAL SOLENOID
LOWER PROPORTIONAL SOLENOID
IMPL CONTROL LOWER KICKOUT SOL
IMPLEMENT ECM SOLENOID RETURN
PILOT SOLENOID
BUCKET TILT POSITION SNSR (SIG)
IMPL CONTROL KICKOUT SOL
IMPL CONTROL BUCKET POS SOL
A/M (AUTO 3)/(HMU DOWNSHIFT N/C)
AUTO/MAN (AUTO 2)
AUTO/MAN (AUTO 1-4)
ENGINE ECM (SENSOR/SW RETURN)
SERIAL DATA (TRANSMIT)
SERIAL DATA (RECEIVE)
MSS LED SOURCE DRIVER
MSS LED SOURCE DRIVER
AIR INLET HTR RELAY COIL +
AUTODIG MATERIAL SEL S1
AUTODIG MATERIAL SEL S2
AUTODIG MATERIAL SEL S3
AUTODIG MATERIAL SEL S4
AUTODIG MODE SEL SW (N/O)
AUTODIG MODE SEL SW (N/C)
FINAL LINK POS SW (N/O)
FINAL LINK POS SW (N/C)
AUTODIG TRIGGER SW (N/O)
AUTODIG TRIGGER SW (N/C)
AUTODIG TRIGGER INDICATOR
AUTODIG REC INDICATOR
AUTODIG AUTO INDICATOR
DUMP DETENT SOL
IMPLEMENT AUDIBLE ALERT
PARALLEL LIFT SW (N/O)
PARALLEL LIFT SW (N/C)
FINE MODULATION SW (N/O)
FINE MODULATION SW (N/C)
CLUTCH 5 SOL 2ND
CLUTCH 6 SOL FIRST
NEUTRALIZER DISABLE INDICATOR
CAT DATA LINK+
CAT DATA LINKMSS LED RETURN
IMPL ECM RETURN
XMSN ECM RETURN
AUTO/MAN (MANUAL)
XMSN ECM SOLENOID/IND RETURN
RIDE CONTROL ON SOLENOID
AUTO/MAN (AUTO 4)
ENGINE ECM THROTTLE/IND 8V
XMSN OUTPUT SPEED SNSR LEADING+
XMSN OUTPUT SPEED SNSR LEADINGXMSN OUTPUT SPEED SNSR TRAILING+
XMSN OUTPUT SPEED SNSR TRAILINGXMSN INPUT SPEED SENSOR+
XMSN INPUT SPEED SENSORIMPLEMENT LOCKOUT SW (N/O)
IMPLEMENT LOCKOUT SW (N/C)
AUX LIFT PROPORTIONAL SOL
AUX LOWER PROPORTIONAL SOL
RACKBACK PROPORTIONAL SOL
DUMP PROPORTIONAL SOL
PCS KEYPAD DATA
IMPLEMENT 3RD LEVER POS SNSR
IMPLEMENT FUNCTION SEL SW (N/O)
IMPLEMENT FUNCTION SEL SW (N/C)
CAT MON SYS SENSOR +8V
XMSN OIL TEMP SENSOR
RIDE CONTROL AUTO SOL
SECONDARY STEER TEST SW
QUICK COUPLER RELEASE SOL
START AID SW
MSS EXCITER COIL IN
MSS EXCITER COIL OUT
VARIABLE SHIFT CONTROL (POWER)
VARIABLE SHIFT CONTROL (MID)
VARIABLE SHIFT CONTROL (ECONOMY)

Form Number

Schematic
Location

E-15

Alarm - Implement Audible Alert

E-15

Sensor - Tilt Lever Position

F-6

Breaker - HVAC Blower Motor

A-15

Solenoid - Lift Lever Lift Detent

H-7

Breaker - Seat

A-15

Solenoid - Lift Lever Lower Detent

H-8

F-9

33

Solenoid - Rackback Detent

H-7

D
D

Component

Schematic
Location

Compressor - Seat

Component
Sensor - Throttlle Position

Schematic
Location
G-1

Control - Caterpillar Monitoring System

C-10

Solenoid - Side Dump Detent

H-9

Control - Dimmer

D-16

Switch - A/C Selector

E-7

Control - Implement Control System

A-12

34

Switch - Auto/Manual Gear Select

E-5

Control - Machine Security System

E-16

Switch - Autodig Kickout Set

D-4

Control - Payload Control System

B-10

35

Switch - Autodig Material Select

E-4

Control - Transmission Control System

J-18

36

Switch - Autodig Mode Select

D-4

Converter - Voltage (10A)

E-15

Switch - Autodig Trigger

G-6

Converter - Voltage (20A)

G-16

Switch - Beacon

J-3

Filter - Machine Security System Antenna

E-16

Switch - Blower Fan Speed

E-7

Flasher - 24V

D-16

Switch - Cat Mon Sys Mode Select

D-7

Fuse - Block

A-16

Switch - Dimmer

H-1

Fuse - Thermal Cut Out

K-16

37

Switch - Fine Modulation

F-8

Ground - Cab

K-5

Switch - Forward Horn

H-3

Ground - Cab 1

11-C

Switch - Forward Horn 2

H-6

Ground - Cab 2

11-C

Switch - Front Intermittent Wiper/Washer

E-6

Ground - Cab 3

A-2

38

Switch - Hazard Lamp

J-3

I-18

39

Switch - HVAC Temperature Select

E-6

Ground - Engine End Frame

I-18

39

Switch - Implement Function Select

F-8

Guage - Quad

J-1

Switch - Implement Lockout

F-8

Indicator - Center Dash

K-1

Switch - Key Start

F-3

Indicator - Left Hand Panel

L-1

Switch - Lift Tilt Kickout Set

D-2

Indicator - Right Hand Panel

K-1

Switch - Neutralizer Override

C-4

Keypad - WLPCS

B-10

35

Switch - Quick Coupler

D-3

Motor - Blend Door Actuator

L-16

37

Switch - Rear Wiper/Washer

E-5

Motor - Blower

L-16

37

Switch - Reversing Fan

C-3

Motor - Front Wiper

I-1

Switch - Ride Control

C-4

Motor - Rear Wiper

K-15

Switch - Running Lamp

K-3

Relay - Forward Cab Floodlamp

C-16

Switch - Secondary Steering Test

C-3

C-16

Switch - Start Aid

G-3

Ground - Cab 4

Relay - Forward Horn

RENR4361-02
June 2005

Machine
Location
40

Relay - Rear Floodlamp

C-16

Switch - Stop Lamp

H-1

40

Resistor

L-16

37

Switch - Transmission Shifter Assembly

H-2

Resistor 1

L-15

37

Switch - Turn Signal

I-2

Resistor 2

L-15

37

Switch - Variable Shift Control

E-4

Sensor - 3rd Lever Position

F-7

Tach/Speedometer

J-1

Sensor - Left Hand Brake Pedal

H-1

40

Thermostat

K-16

37

Sensor - Lift Lever Position

F-6

980G Series II
Wheel Loader
Electrical System
AWH1-UP
AXG1-UP
AYT1-UP

Machine locations are repeated for components located close together.


A = Operator Compartment - Dash Console
B = Operator Compartment - Overhead Console
C = Operator Compartment - Relay / Fuse Panel
D = Operator Compartment - Implement Pod

Volume 2: Cab Wiring


Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

Electrical Schematic Symbols And Definitions


Resistor, Sender and Solenoid Specifications
Part No.

Component Description

3E-9366

Solenoid:

Lift Lever Lower Detent


Lift Lever Lift Detent
Rack Back Detent
Side Dump Detent

9G-1950

Resistor:

Blower Motor Speed

188-0955

39
37

33

Solenoid:

Resistance (Ohms)
T

137.0 6.7

Pressure
Symbol

137.0 6.7
Overall: 2.0 0.1
Tap: 1.0 .05

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

40

32

C 38
34 36

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

Monitoring System Service Modes

35

Service Mode

Number

Operator Mode Sequence

Harness Code

Numeric Readout

Service

Digital Tattletale

Units

Charging System Display

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

38

35

A
32 37 36
33

39

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

D
40

34

Monitoring System Operator Modes


Operator Mode

Number

Service Meter

Tachometer

Engine Oil Pressure

Odometer - Machine Travel Distance

Scrolling (Diagnostic)

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

Harness And Wire Symbols

CONN 17

C-18

32

CONN 18

E-18

32

CONN 19

F-18

32

CONN 20

G-18

32

CONN 21

G-18

32

CONN 39

G-15

CONN 40

F-15

Electronic Implement Control System

RENR2148

CONN 41

E-15

Machine Security System

RENR2462

CONN 42

L-14

37

CONN 43

H-9

CONN 44

G-9

B-9

CONN 46

C-8

CONN 47

H-3

CONN 48

H-3

CONN 49

F-3

Payload Control System

SENR6614

Transmission Control System

RENR2105

CONN 45

CONN 50

Service Mode Plug

Customer Data Connection

Service Tool Connector

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

At room temperature unless otherwise noted.

Machine
Location

SENR1394

Caterpillar Monitoring System

Alarm - Action

Machine
Location
C

Description

Connector Location

The FMI is a diagnostic code that indicates what type of failure has occurred.

Title

102
104
105
106
108
112
113
114
115
118
120
121
122
123
124
125
126
127
129
130
131
133
134
135
136
138
139
141
142
146
147
150
164
168
170
174
188
199

603
604
605
606
608

Out of calibration.

14

Wire
Color

F-3

CONN 51

H-1

CONN 52

H-1

CONN 53

H-3

Harness identification code


This example indicates
wire 135 in harness "AG".

Machine Harness Connector And Component Locations

*
*
AG-C3
C-C4
130-6795 130-6795
325-A135 PK-14
Socket

Pin

Single Wire
Connector

Wire
Color

Ground
Circuit
Connection
Number
Identification

* Harness identification letter(s) and a


serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

Wire, Cable, or Harness


Assembly Identification
Part Number For
L-C12*
AG-C4*
Connector Assembly
3E-5179
111-7898
325-A135 PK-14
1
Wire
Gauge

Receptacle
Plug
2

200-L32 BK-14
Pin or Socket
Number

1
2

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Fuse

1
2

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

105-9344
Component
Part Number

30 Page

CID

Wire Description
Wire
Number

RENR4361-02 VOL 2

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

BK-18
GY-18
BR-18
BU-18

IMPLEMENT POD

IMPLEMENT CONTROL CIRCUIT.

REAR WIPER MOTOR


155-5789

PANEL LAMP CIRCUIT.


WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT.

321-C249 BR-18
450-C263 YL-18

TWISTED WIRES

IMPLEMENT AUDIBLE ALERT


123-9694
T866-C174 YL-18
168-C21 GN-18
C-C17
3E3381
HAZ SW INPUT
OUT TO CHASSIS LIGHTS
KEY SW INPUT
OUT TO DASH T/S IND
OUT TO DASH BUCKET IND
GROUND
24V FLASHER
173-4490

CAB
ELECTRICAL
COMPONENT
INSTALLATION

C-C28
1698672
518-C329 OR-18
537-C445 GN-18
691-C326 GY-18
A541-C327 PU-18
633-C328 BU-18
200-C213 BK-18

1
2
3
4
5
6

C-C58
3E3375

TURN SIGNAL DIODES


172-9200

1
2
3
4
C-C86
3E3363

TURN SIGNAL DIODE


189-3158

1
2

1
2
3
4
5
6

C-C34
1698671
606-C88 GY-18
538-C331 BR-18
605-C90 YL-18
C-C12
1698668
691-C326 GY-18
131-C266 BR-18

C-C16
1698672
200-C214 BK-18
614-C92 PU-18
113-C262 OR-18
662-C295 YL-18
661-C296 GN-18
663-C297 GY-18

REAR FLOODLAMP RELAY


C-C29
3E-5239
9X1054
30
1
134-C268
86
5
647-C290
2
200-C220
85 4
608-C294
87

H716-C97 WH-18
H716-C99 WH-18
H716-C217 WH-18
H716-C98 WH-18
C529-C60 GY-18
C529-C59 GY-18
614-C92 PU-18
614-C94 PU-18
614-C96 PU-18
615-C318 YL-18
615-C298 YL-14
615-C291 YL-14
C530-C62 BU-18
C530-C61 BU-18
403-C248 GN-18
403-C260 GN-18
606-C89 GY-18
606-C88 GY-18

FORWARD HORN RELAY


3E-5239
30
86
85
FORWARD CAB FLOODLAMP RELAY
C-C5
3E-5239
9X1054
30
1
86
5
2
85 4
87
87a

87
87a

87a
C-C13
9X1054
1
5
2
4

322-C39
114-C42
320-C292
200-C211

122-C278 RD-18
122-C279 RD-18
120-C281 RD-18
130-C76 RD-18
130-C5 RD-18

975-C108 WH-18
975-C135 WH-18
121-C282 RD-12

135-C399 BU-18

135-C8 BU-18
135-C272 BU-18

30
28
26
24
22

115-C280 PK-18
115-C283 PK-18
115-C103 PK-18
118-C274 GY-18
118-C275 GY-18
118-C258 GY-14
146-C150 GY-18
146-C133 GY-18
146-C276 GY-18
146-C170 GY-18
106-C18 WH-18
104-C30 YL-18
104-C74 YL-18
141-C285 PK-18

150-C126 OR-18
123-C95 WH-18
168-C68 GN-18
168-C21 GN-18

126-C284 PK-18

10A
DOME LAMPS

10A
STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)

29

10A
HOOD ACTUATOR

27

10A

25

10A
PRODUCT LINK

23

ECAP

20A
VOLTAGE CONVERTER MEMORY (ATTACHMENT)
10A
SPARE

IMPLEMENT ECM/LEVER SENSORS


14
10A
TILT/LIFT POSITION SENSORS
12
10A
MSS/PRODUCT LINK
10
10A
BEACON
10A
ENGINE ECM ADEMIII
10A
AXLE OIL COOLERS

10A
QUICK COUPLER/AUTODIG AUDIBLE

10A
HORN

114-C42 RD-18
114-C41 RD-18

10A
LH TAIL/CLEARANCE LAMPS

10A
VOLTAGE CONVERT0RS/24V RADIO
18
10A
FRONT/REAR WIPER/WASH
16
10A

105-C261 RD-18
105-C259 RD-18

10A
VOLTAGE CONVERTOR MEMORY (STANDARD)

20

10A
KEY START SW/MSS

31

10A
NEUTRALIZER OVERRIDE SW
SWITCHED BUS
C-C30
1886253

10A
CENTER DASH INDICATOR PNL

21

199-C72 RD-18
147-C73 RD-18
170-C86 RD-18
132-C177 RD-18
138-C43 GN-18
138-C20 GN-18
138-C37 GN-18
113-C262 OR-18
113-C245 OR-18

19
10A
PAYLOAD CONTROL SYSTEM
17
10A
CAT MON SYS/(QUAD GAUGE/SPD TACH BACKLIGHTS)

133-C427 OR-18
133-C428 OR-18

131-C266 BR-18
131-C265 BR-18

TURN SIGNAL FLASHER


9
15A
FRONT CAB FLOODLAMPS
7
10A
SECONDARY STEERING (NOT USED ON 980G)
5
15A

104-C30 YL-18
106-C18 WH-18
112-C1 PU-4
114-C41 RD-18
118-C274 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
135-C272 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C70 WH-18
164-C107 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C210 BK-18
200-C209 BK-14
201-C101 BK-18
251-C146 BK-18
320-C292 OR-18
322-C39 GY-18
403-C260 GN-18
605-C90 YL-18
606-C88 GY-18
608-C294 GN-14
614-C92 PU-18
615-C291 YL-14
944-C110 OR-18
944-C401 OR-18
944-C127 OR-18
945-C128 BR-18
945-C105 BR-18
945-C400 BR-18
A273-C35 BK-18
A274-C304 BK-18

945-C17 BR-18
945-C105 BR-18
945-C138 BR-18
945-C134 BR-18
945-C136 BR-18
945-C137 BR-18
945-C400 BR-18
945-C128 BR-18
944-C110 OR-18
944-C127 OR-18
944-C144 OR-18
944-C141 OR-18
944-C143 OR-18
944-C145 OR-18
944-C28 OR-18
944-C401 OR-18
200-C312 BK-12
200-C212 BK-18
200-C213 BK-18
200-C215 BK-18
200-C219 BK-18
200-C211 BK-18
200-C220 BK-18
200-C214 BK-18
201-C224 BK-18
201-C102 BK-18
290-C16 BK-18
291-C100 BK-18
320-C292 OR-18
322-C39 GY-18
403-C260 GN-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
605-C90 YL-18
606-C88 GY-18
608-C294 GN-14
614-C92 PU-18
615-C291 YL-14
646-C293 OR-18
647-C290 GN-18

146-C150
146-C133
146-C170
944-C141
945-C134
T866-C174

104-C74 YL-18
121-C282 RD-12
115-C103 PK-18
115-C283 PK-18
120-C281 RD-18
168-C21 GN-18
104-C30 YL-18
106-C18 WH-18
115-C280 PK-18
118-C275 GY-18
118-C274 GY-18
118-C258 GY-14
122-C279 RD-18
122-C278 RD-18
123-C95 WH-18
126-C284 PK-18
130-C5 RD-18
130-C76 RD-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
146-C150 GY-18
146-C133 GY-18
146-C170 GY-18
150-C126 OR-18
168-C68 GN-18

200-C210 BK-18
200-C209 BK-14
201-C101 BK-18
251-C146 BK-18
A273-C35 BK-18
A274-C304 BK-18

200-C209
200-C210
201-C101
251-C146
A273-C35
A274-C304

136-C310 GN-18
136-C75 GN-18

SEAT BREAKER
6T-3643
112-C270 PU-14

A274-C304 BK-18
A273-C35 BK-18
A275-C216 BK-18

15A

A272-C233 BK-18
251-C346 BK-18

251-C146 BK-18
201-C101 BK-18
201-C102 BK-18
201-C224 BK-18

201-C139 BK-18

CAB GROUND 1

200-C312 BK-12
200-C209 BK-14
200-C210 BK-18
200-C211
200-C212
200-C213
200-C214

200-C344 BK-18

BK-18
BK-18
BK-18
BK-18
CAB GROUND 2
200-C204 BK-14
200-C309 BK-18
200-C345 BK-18

200-C219 BK-18
200-C220 BK-18
200-C215 BK-18

200-C343
200-C228
200-C342
200-C311

BK-18
BK-14
BK-18
BK-18

108-C271 BU-14
122-C278 RD-18
146-C276 GY-18
200-C204 BK-14
200-C309 BK-18
200-C311 BK-18
118-C275 GY-18
105-C259 RD-18
115-C280 PK-18
125-C339 RD-18
130-C5 RD-18
131-C265 BR-18
133-C427 OR-18
133-C428 OR-18
132-C177 OR-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
164-C264 WH-18
200-C228 BK-14
201-C419 BK-18
201-C420 BK-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C28 OR-18
945-C17 BR-18
951-C288 PK-18
A541-C327 PU-18
F846-C337 PU-18
G836-C336 WH-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T901-C335 YL-18
T902-C334 PK-18

113-C245 OR-18
118-C258 GY-14
122-C279 RD-18
124-C239 GN-14
126-C284 PK-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
168-C68 GN-18
200-C344 BK-18
200-C342 BK-18
200-C343 BK-18
200-C345 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
944-C143 OR-18
944-C144 OR-18
945-C136 BR-18
945-C137 BR-18
E735-C45 PU-18
H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T867-C169 BU-18
T868-C46 YL-18

A272-C233 BK-18

H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T867-C169 BU-18
T868-C46 YL-18
TWISTED WIRES

BK-14
BK-18
BK-18
BK-18
BK-18
BK-18

C-C7
1010205
J1

108-C271 BU-14

15A

124-C239 GN-14

HVAC BLOWER MOTOR BREAKER


6T-3643

17

16

15

+V
GROUND
SIGNAL

A
B
C

A
B
C

RD-18
BK-18
YL-18

RD-18
BK-18
YL-18

+V
GROUND
SIGNAL

+V
GROUND
SIGNAL

G943-C159 BU-18
G944-C160 YL-18

GY-14

BR-14

PK-14
GN-14
YL-14

HEATER ELEMENT
198-6571

L
GND

GN-16

MOTOR

BK-16
GY-16
BR-16
OR-16

B+

W-C1
3E3370

C-C84
3E3381

AY-C1
3E3381

1
2
3
4
5
6

A
B
C

605-AY4 YL-18

1
2
3
4
5
6

537-AY1 GN-18
539-AY2 BU-18
540-AY3 WH-18
605-AY4 YL-18
606-AY5 GY-18
A541-AY6 PU-18

A541-AY6 PU-18
537-AY1 GN-18

CONN 51

CR-C3 CA-C2
CA-C1
1698673
3E3387
1698673
1
G763-CR9 PU-18
G763-CA1 PU-18
2
962-CR1 OR-18
962-CA2 OR-18
3
G750-CR3 BU-18
G750-CA3 BU-18
4
G755-CR4 GY-18
G755-CA4 GY-18
5
G768-CR5 GN-18
G768-CA5 GN-18
6
G760-CR6 WH-18
G760-CA6 WH-18
7
G761-CR7 YL-18
G761-CA7 YL-18
8
G762-CR8 BR-18
G762-CA8 BR-18
CONN 53

XMSN SHIFTER SW AS
151-7007
G763-PU-18 NEUTRAL SW
202-BK-18
GROUND
G750-BU-18 FORWARD SW
G755-GY-18 REVERSE SW
G768-GN-18 UPSHIFT (NC)
G760-WH-18 UPSHIFT (NO)
G761-YL-18
DOWNSHIFT (NC)
G762-BR-18 DOWNSHIFT (NO)

A
B
C

X-C1
3E3370
200-X1 BK-14

C-C75
1698669
A
164-C264 WH-18
B
962-C421 OR-18
C
G746-C13 WH-18

LH BRAKE PEDAL SENSOR


147-1680
RD-18
+V
BK-18
GROUND
SIGNAL
YL-18

CONN 52
C-C76
T-C1
3E3363
1698668
1
130-C5 RD-18
130-T2 RD-18
2
604-T1 OR-18
604-C78 OR-18

STOP LAMP SW
105-6117

LH BRAKE PEDAL (178-3186)


C-C77
1698669
A
A982-C130 BR-18
B
H795-C131 PK-18
C
A307-C129 GY-18

614-C232 PU-18
200-C417 BK-18
200-C402 BK-18
R974-C132 OR-18

2
MOM

C-C74
1698669

610-C333 OR-14
619-C40 GN-14
611-C423 PU-14
1
2
3
4
5
6
7
8

DIMMER SW
NOTE:FOR JAPAN ROADING
2H-1855

NOTE: JUMPER 610-OR TO 619-GN


ON MACHINES NOT EQUIPPED WITH
ROADING LIGHTS.

320-CR2 OR-18

CR-C1
C-C85
3E5178
1698674
1
962-CR1 OR-18
962-C31 OR-18
2
320-CR2 OR-18
320-C319 OR-18
3
4
5
G750-CR3 BU-18
G750-C196 BU-18
6
G755-CR4 GY-18
G755-C186 GY-18
7
G768-CR5 GN-18
G768-C187 GN-18
8
G760-CR6 WH-18
G760-C191 WH-18
9
G761-CR7 YL-18
G761-C193 YL-18
10
11
G762-CR8 BR-18
G762-C194 BR-18
12
G763-CR9 PU-18
G763-C185 PU-18

610-W2 OR-14
619-W3 GN-14
611-W1 PU-14

CONN 44

539-AY2 BU-18
540-AY3 WH-18

CONN 48

THROTTLE POSITION SENSOR


176-1602
RD-18
+V
BK-18
GROUND
SIGNAL
YL-18

TILT LEVER POS SENSOR


161-8979

C-C88 C-C89
3E3369
1698669
A
F846-C337 PU-18
B
G836-C336 WH-18
C
951-C288 PK-18

PU-18

LIFT LEVER POS SENSOR


161-8979

C-C91
1698668

CONN 49

953-C322 GY-18
953-C24 GY-18

C-C96
1698672

IMPLEMENT POD

KEY START SW
174-7580

C OFF
S ON
B ST

C-C92
3E3363
MACHINE SECURITY SYSTEM ANTENNA
195-0759

BK-18
BK-18

1
2

147-C73 RD-18
200-C404 BK-18
944-C28 OR-18
945-C17 BR-18

GREEN

R
YL-16
PU-16
OR-16
BR-16

1
2
3
4

T902-C334 PK-18
T901-C335 YL-18

MACHINE SECURITY SYSTEM LED


165-5655

RED
GN-18
BK-18

C-C90
1698671
308-C87 YL-18
326-C287 RD-18
307-C3 OR-18
105-C259 RD-18

CONN 50

A-C2
3E3381
1
2
3
4
5
6

A-C1
9W1951
A
B
C
D
E
F
G
H
J

147-A1 RD-18
200-A2 BK-18
944-A3 OR-18
945-A4 BR-18

1
2

F
SERVICE
TOOL CONNECTOR
CAP PART NUMBER
8C-6354

12 VOLT ACCESSORY OUTLET


117-2311

C-C72
7T5957

REAR WIPER WASHER SW


112-6174
C-C51
1698669
A
A523-C236 PU-18
B
A524-C237 BR-18
C
A525-C238 GN-18

HEAT

B
2

1
567-C372 WH-14
567-C373 WH-14

124-C375 GN-14
124-C239 GN-14
614-C370 PU-18
614-C369 PU-18
200-C390 BK-18
200-C389 BK-18

DASH

+ BATTERY
GROUND
UNUSED
ACTION ALARM
CAT DATA LINK +
UNUSED
UNUSED
UNUSED
FUEL LEVEL SENSOR
HYD TEMP SENSOR
UNUSED
UNUSED
ACTION LAMP
CAT DATA LINK MODULE LOAD
UNUSED
UNUSED
OPERATOR SW INPUT
FRONT AXLE OIL TEMP SW
BRK OIL PRESS
REAR AXLE OIL TEMP SW
UNUSED
SERVICE
+8V SENSOR SUPPLY
MODULE CLOCK
UNUSED
UNUSED
TORQUE CONV OUTLET TEMP
HYD OIL LEVEL
ALTERNATOR
UNUSED
XMSN FILTER BYPASS SW
CLEAR
CLUSTER +V
MODULE DATA
UNUSED
UNUSED
UNUSED
HYD FILTER BYPASS SW
UNUSED

521-C124 YL-18

C
A/C

C-C52
1698673
118-C354 GY-18
118-C353 GY-18
200-C344 BK-18
502-C253 OR-18
501-C257 GN-18
500-C252 BR-18
506-C10 PU-18

BLOWER FAN SPEED SW


3E-7156
614-C369 PU-18
614-C368 PU-18
200-C389 BK-18
200-C388 BK-18
567-C373 WH-14
567-C374 WH-14

TWISTED
WIRES

A
B HIGH 1
2

944-C143 OR-18
945-C137 BR-18
113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C248 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
C413-C251 YL-18
C414-C244 BU-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
G485-C55 BU-18
G486-C56 GN-18
K933-C14 GN-18
201-C348 BK-18

C-C54
1698672
962-C350 OR-18
973-C195 BR-18
977-C197 YL-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

1
2
3
4
5
6
7
8

1
2
3
4
5
6

BB

RD-16
RD-16
WH-16
YL-16
BU-16
BR-16

BK-16
BK-16
BK-16
BK-16
BK-16
BK-16

2
3
4
5
6

953-C395
T852-C163
T853-C164
T854-C165
T855-C166

PW

962-C300
X972-C188
X973-C192
X974-C200

C-C55
1698672
GY-18
PK-18
BU-18
GN-18
BR-18

AUTODIG MATERIAL SELECT SW


106-0107

C-C56
3E3381
1
2
3
4
5
6

BK-18
PK-18
BU-18
GN-18
BR-18

COM
S1
S2
S3
S4

1
2
3
4
5
6

BK-16
BK-16
BK-16
BK-16

2
3
4

CIRCUIT CONNECTED
AUTO 3

LOW

BLADE, SPADE, RING OR SCREW


TERMINAL
SPLICE

D
C-C49
3E7996

614-C364 PU-18
200-C384 BK-18
AUTODIG KICKOUT SET SW
184-0880

AUTODIG MODE SELECT SW


180-6753
CAT MON SYS MODE SELECT SW
112-6171
A
B
201-C139 BK-18
201-C348 BK-18

2
MOM

614-C365 PU-18

614-C367 PU-18
614-C366 PU-18
200-C387 BK-18
200-C386 BK-18
E735-C45 PU-18
E735-C347 PU-18

B
1
3

C-C61
3E7996

C-C59
3E7996

614-C365
614-C366
200-C385
200-C386
962-C300

PU-18
PU-18
BK-18
BK-18
OR-18

A
B
2

ON

1
NEUTRALIZER OVERRIDE SW
188-4804

3
4

OFF

+V DISPLAY
GROUND
DATA
PANEL LAMP 5
7N-5876

N-C3
3E5136
E
D
A
C
B

819-N13 GY-18
250-N14 BK-18

CUSTOMER
DATA
CONNECTION

CONN 46

CONN 45

251-N15 BK-18
188-N16 WH-18
E955-N10 OR-18
N-C2
1698669
A
B
C

TWISTED
WIRES

13

C-C63
3E7996

614-C358 PU-18
200-C379 BK-18

3
C MOM
D
C-C67
3E7996

D
C-C65
3E7996

188-N16 WH-18
251-N15 BK-18
E955-N10 OR-18

PCS KEYPAD
149-3253

614-N3 PU-18
200-N4 BK-18

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

B
2

1
3
2 MOM

A
BMOM 1
LOCK
2
3
C MOM

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP WIRE NAME
A TW1
944-A3
A TW1
945-A4
C TW1
944-C145
C TW1
945-C138
C TW2
944-C401
C TW2
945-C400
C TW3
T901-C335
C TW3
T902-C334
C TW4
944-C28
C TW4
945-C17
C TW5
944-C143
C TW5
945-C137
C TW6
944-C127
C TW6
945-C128
C TW7
E900-C207
C TW7
E901-C203
C TW8
E906-C221
C TW8
E907-C246
C TW9
E908-C227
C TW9
E909-C218
C TW10
944-C110
C TW10
945-C105
C TW11
944-C141
C TW11
945-C134
C TW12
944-C144
C TW12
945-C136
EH TW1
944-EH5
EH TW1
945-EH4
EH TW2
T901-EH8
EH TW2
T902-EH7
EH TW3
T901-EH12
EH TW3
T902-EH13
N TW1
944-N1
N TW1
945-N2

LIFT TILT KICKOUT SET SW


185-5880
614-C357 PU-18
A
614-C356 PU-18
MOM
200-C377 BK-18
B
1
200-C376 BK-18
2

REVERSING FAN SW
126-1709

1
3
2 MOM

C-C62
3E7996

168-C68 GN-18

NOT AVAILABLE ON
980GII
SEC STR TEST SW
143-3001

AUTO

C-C60
3E7996

200-C383 BK-18
614-C363 PU-18

N-C4 C-C41 C-C40


3E5178 3E5178 1698674
1
1
138-C43 GN-18
138-N5 GN-18
2
2
200-C345 BK-18
200-N4 BK-18
3
3
251-N6 BK-18
251-C346 BK-18
4
4
138-C37 GN-18
138-N11 GN-18
5
5
C529-C59 GY-18
C529-N8 GY-18
6
6
C530-N9 BU-18
C530-C61 BU-18
7
7
614-N3 PU-18
614-C371 PU-18
8
8
944-N1 OR-18
944-C144 OR-18
9
9
945-N2 BR-18
945-C136 BR-18
10
10
E416-N7 PU-18
E416-C36 PU-18
11
11
12
12

B
2

3 MOM
6
MOM

614-C360 PU-18
614-C359 PU-18
200-C380 BK-18

A
1

953-C393 GY-18

NOT AVAILABLE ON
980GII
QUICK COUPLER SW
189-0788

NOT USE
FUTURE ATTACHMENT

614-C362 PU-18
614-C363 PU-18
200-C382 BK-18
200-C383 BK-18

B
2

200-C385 BK-18
953-C395 GY-18
953-C394 GY-18

RIDE CONTROL SW
103-6333

138-N11 GN-18
818-N12 BR-18

CIRCUIT GROUPING DESIGNATION

AUTO 2
AUTO 1-4

517-C240 BU-14

E735-C347 PU-18

C530-N9 BU-18
C529-N8 GY-18
251-N6 BK-18
944-N1 OR-18
945-N2 BR-18
E416-N7 PU-18
138-N5 GN-18

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

ECONOMY

ATCH WIRE, CABLE, COMPONENT

UPPER
CAB

20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

MID

CONNECTOR

CAT MON SYS III ECM


154-7443

LIFT POS SENS


LIFT PRESS SENS
GROUND
CAT DATA LINK +
CAT DATA LINK ROD END PRES SNSR
+24V (IN)
UNUSED
UNUSED
UNUSED
UNUSED
TX OUT
UNUSED
RX IN
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
+24V SUPPLY
KEYPAD DATA
PCS ECM
165-4077

3
5
6
MOM
C-C64
3E7996

C-C66
3E7996
980GII ONLY

200-C377 BK-18

HARNESS ASSEMBLIES
IDENT PART NUMBER CHG LOC NOTE
A
197-4845 00 F3
SERVICE TOOL
C
206-5015 00 G-18 MAIN CAB
E
185-2172 01 G-9 IMPLEMENT POD
F
192-2823 00 L-15 HVAC
N
188-1421 01 B-9 PAYLOAD CONTROL SYSTEM (ATTACHMENT)
T
146-1892 00 H-1 LH PEDAL STOP LAMP SWITCH
W
121-8039 01 H-1 DIMMER SWITCH (JAPAN ATTACHMENT)
AY
154-4563 01 H-3 TURN SIGNAL SWITCH (ATTACHMENT)
CA
152-6432 04 H-3 COMAND CONTROL STEERING
CR
118-2943 04 H-3 HORN SWITCH/COMAND CONTROL STEERING
EH
187-5404 00 E-16 MACHINE SECURITY SYSTEM (ATTACHMENT)
EJ
187-5409 00 F-16 20 AMP VOLTAGE CONVERTER (ATTACHMENT)
EM
G-9 SIDE DUMP DETENT SOLENOID (ATTACHMENT)
WIRE ASSEMBLIES
X
121-8038 02

F-2

DIMMER SWITCH JUMPER

THIS DIAGRAM IS FOR THE:


950GII/962GII/966GII/972GII/980GII
WHEEL LOADER CAB
186-0623 CHG 00
WITH ELECTRO-HYDRAULIC CONTROLLED IMPLEMENTS
COMAND CONTROL STEERING AND
ELECTRONIC ENGINE CONTROL

C-C8
3E6287
J2

C-C47
1698668
1
511-C308 BR-18
2
512-C305 GN-18

511-C306 BR-18
512-C307 GN-18

DESIGN CONTROL P401


WH
BL

+
-

RH REAR SPEAKER
6T-7695
RH DOME LAMP
3E-6389

REAR CAB

IMPLEMENT ECM AND


CAB GROUND

STRAP AS.

DASH

200-C206 BK-18

A
C
B

DASHED FONT INDICATES AN ATTACHMENT COMPONENT


OR HARNESS
COMPONENTS IN THE FOLLOWING SYSTEMS
ARE NOT OFFERED WITH OROPS CABS:
HVAC, RADIO READY, WINDSHIELD WIPER AND WASHER

200-C206 BK-18
200-C208 BK-18
200-C230 BK-12

C-C18
1698669
122-C279 RD-18

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

RH FRONT SPEAKER
180-9560

CAB GROUND 3

FOR CHASSIS/ENGINE DIAGRAMS SEE:

RD-16
WH-16
BK-16

950GII/962GII/IT62GII
966GII/972GII
980GII

186-4147
180-7893

186-4149

200-C208 BK-18
200-C230 BK-12

12

CIRCUIT NOT CONNECTED

POWER

H#

C-C50
3E7996

N-C1
7X6222

DESCRIPTION
CIRCUIT CONNECTED

VARIABLE SHIFT CONTROL SW


185-6335

C-C57
1698672
OR-18
GN-18
BU-18
BR-18

IMPLEMENT ECM
172-9391

14

SYMBOL

AUTO MANUAL GEAR SELECT SW


201-7952
MANUAL
AUTO 4

516-C241 GN-14

PU-18
PU-18
BK-18
BK-18

RD-16
RD-16
BK-16
WH-16
YL-16
BU-16
BR-16

515-C235 GY-14

MED

1
2
3
4
5
6
7
8

C-C53
1698673
118-C355 GY-18
118-C352 GY-18
200-C343 BK-18
505-C254 BU-18
504-C255 YL-18
503-C256 BR-18
507-C11 WH-18

FRONT INTER WIPER WASHER SW


110-7886

5
614-C368
614-C367
200-C388
200-C387

RD-14
BK-14
BR-14

C-C43
3E7996

C-C42
8T9834
1
113-C245 OR-18
2
201-C348 BK-18
3
4
410-C242 WH-18
5
944-C143 OR-18
6
7
8
9
447-C64 PK-18
10
442-C7 GY-18
11
12
13
411-C243 PK-18
14
945-C137 BR-18
15
C414-C244 BU-18
16
17
18
E735-C347 PU-18
19
G485-C55 BU-18
20
432-C6 PK-18
21
G486-C56 GN-18
22
23
290-C16 BK-18
24
K933-C14 GN-18
25
E708-C247 PK-18
26
27
28
443-C104 YL-18
29
496-C9 WH-18
30
403-C248 GN-18
31
32
426-C85 BR-18
33
291-C100 BK-18
34
E707-C250 GN-18
35
C413-C251 YL-18
36
37
38
39
E455-C12 BR-18
40

HVAC TEMP SELECT POTENT


127-4540

FUSE PANEL

18

C-C10
1698672
4
501-C257 GN-18
1
2
200-C416 BK-18
6
118-C275 GY-18
3
500-C252 BR-18
5
502-C253 OR-18

FORWARD HORN SW
2T-3360

146-E21 GY-18
953-E17 GY-18
H710-E1 PK-18

146-E19 GY-18
953-E15 GY-18
H711-E2 GN-18

146-E20 GY-18
953-E16 GY-18
G942-E9 OR-18
A
B
C
E917-C152 WH-18
E918-C153 GN-18

RD-18
BK-18
YL-18
3

124-C375 GN-14

118-C275 GY-18
105-C259 RD-18
108-C271 BU-14
113-C245 OR-18
115-C280 PK-18
118-C258 GY-14
122-C278 RD-18
122-C279 RD-18
124-C239 GN-14
125-C339 RD-18
126-C284 PK-18
130-C5 RD-18
131-C265 BR-18
132-C177 OR-18
133-C428 OR-18
133-C427 OR-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
147-C73 RD-18
164-C264 WH-18
168-C68 GN-18
200-C345 BK-18
200-C204 BK-14
200-C309 BK-18
200-C311 BK-18
200-C228 BK-14
200-C342 BK-18
200-C344 BK-18
200-C343 BK-18
201-C419 BK-18
201-C420 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C143 OR-18
944-C28 OR-18
944-C144 OR-18
945-C136 BR-18
945-C137 BR-18
945-C17 BR-18
951-C288 PK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
H708-C157 OR-18
H709-C158 BU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18
T901-C335 YL-18
T902-C334 PK-18

201-C420 BK-18
201-C419 BK-18

134-C268 YL-14
129-C71 BU-18

112-C1 PU-4
112-C269 PU-14

AC SELECTOR SW
3E-7155
614-C371 PU-18
614-C370 PU-18
200-C390 BK-18

N-C5
3T3158

SPARE

FUSE PART NUMBERS


10 AMP (9W-1442)
15 AMP (9W-1441)
20 AMP (9W-1446)

GY-18
GY-18
GY-18
OR-18
BR-18
YL-18

118-C275 GY-18
105-C259 RD-18
108-C271 BU-14
113-C245 OR-18
115-C280 PK-18
118-C258 GY-14
122-C279 RD-18
122-C278 RD-18
124-C239 GN-14
125-C339 RD-18
126-C284 PK-18
130-C5 RD-18
131-C265 BR-18
133-C427 OR-18
132-C177 OR-18
133-C428 OR-18
136-C310 GN-18
138-C43 GN-18
138-C37 GN-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
147-C73 RD-18
164-C264 WH-18
168-C68 GN-18
200-C213 BK-18
200-C212 BK-18
200-C211 BK-18
200-C214 BK-18
200-C220 BK-18
200-C312 BK-12
200-C219 BK-18
200-C215 BK-18
201-C224 BK-18
201-C102 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C143 OR-18
944-C144 OR-18
944-C28 OR-18
945-C17 BR-18
945-C136 BR-18
945-C137 BR-18
951-C288 PK-18
A275-C216 BK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
T901-C335 YL-18
T902-C334 PK-18

127-C267 OR-14

REAR CAB/REAR MACHINE FLOODLAMPS


3
10A
START AID
1
10A

663-C433 GY-18
200-C406 BK-18
663-C432 GY-18
200-C410 BK-18

PANEL B

118-C275 GY-18
105-C259 RD-18
108-C271 BU-14
113-C245 OR-18
115-C280 PK-18
118-C258 GY-14
122-C278 RD-18
122-C279 RD-18
124-C239 GN-14
125-C339 RD-18
126-C284 PK-18
130-C5 RD-18
131-C265 BR-18
133-C427 OR-18
132-C177 OR-18
133-C428 OR-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
147-C73 RD-18
164-C264 WH-18
168-C68 GN-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C143 OR-18
944-C144 OR-18
944-C28 OR-18
945-C136 BR-18
945-C17 BR-18
945-C137 BR-18
951-C288 PK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
T901-C335 YL-18
T902-C334 PK-18

164-C107 WH-18
164-C264 WH-18
164-C70 WH-18

15
10A
TRANSMISSION ECM/LH BRAKE PEDAL SENSOR
13
10A
RC INDICATORS/(FWD/REAR FLOOD RELAYS)
11
10A

C-C83
1698672
537-C444 GN-18
539-C429 BU-18
540-C430 WH-18
605-C91 YL-18
606-C89 GY-18
A541-C327 PU-18

3RD LEVER POS SENSOR


161-8979

614-C323 PU-18
614-C93 PU-18
200-C324 BK-18

C-C71
3T3158

FRONT DASH

104-C74 YL-18
115-C283 PK-18
115-C103 PK-18
120-C281 RD-18
121-C282 RD-12
168-C21 GN-18
174-C2 RD-12

32

IMPL FUNCTION SELECT SW


116-4509

C-C70
3T3158

135-C202 BU-18

GY-18
RD-18
OR-18
BK-18

127-C267 OR-14
646-C293 OR-18
200-C212 BK-18
615-C291 YL-14

CONN 47

TWISTED WIRES

662-C295 YL-18
633-C328 BU-18
661-C296 GN-18
663-C297 GY-18
951-C288 PK-18
A275-C216 BK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
T866-C174 YL-18
T901-C335 YL-18
T902-C334 PK-18

YL-14
GN-18
BK-18
GN-14

1
2

PANEL LAMP 6
7N-5876

PANEL LAMP 7
7N-5876

H708-C157 OR-18
H709-C158 BU-18

CONN 41

C-C97
7T5957

953-C391 GY-18

C-C4 C-C11
1965330
1698671
1
290-C16 BK-18
SERVICE
2
MODE
291-C100 BK-18
3
PLUG
E735-C45 PU-18
4
201-C102 BK-18

ANTENA
LEFT SPKR LEFT SPKR +
GROUND
NOT USED
YL
+ BATTERY (MEM)
RD
+ BATTERY (12V)
GY/BK
RIGHT SPKR GY
RIGHT SPKR +
ATTACHEMENT RADIO
173-6530
12 VOLT CIGAR LIGHTER 198-6570
WH/BK
WH
BK

953-C23 GY-18
614-C94 PU-18
200-C342 BK-18

T901-EH12 YL-18
T902-EH13 PK-18
T901-EH8 YL-18
T902-EH7 PK-18

C-C9
1698668
410-C242 WH-18
201-C224 BK-18

C-C82
3E3387
1
2
3
4
5
6
7
8

QUAD GAGE
166-6928
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

1
2
3
4
5
6

TURN SIGNAL SW

H702-C226 PU-18
H703-C225 YL-18

EH-C3
1552272
1
2
3
4

1
2

BK-18
BK-18

200-C447 BK-18

606-AY5 GY-18

135-C8 BU-18
135-C202 BU-18
200-C407 BK-18

105-C259 RD-18
108-C271 BU-14
112-C1 PU-4
113-C245 OR-18
114-C41 RD-18
124-C239 GN-14
125-C339 RD-18
129-C71 BU-18
131-C265 BR-18
132-C177 OR-18
133-C428 OR-18
133-C427 OR-18
135-C272 BU-18
136-C75 GN-18
136-C310 GN-18
138-C43 GN-18
138-C20 GN-18
138-C37 GN-18
147-C73 RD-18
164-C70 WH-18
164-C264 WH-18
164-C107 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18

141-C285 PK-18

P976-C77 BR-18
779-C50 WH-18

ACTION ALARM
3E-6328

RD-18
PK-18
BK-18
RD-18
BU-18
BK-18

TWISTED WIRES

C-C80
3E7996

200-C378 BK-18

F846-EH10 PU-18
G836-EH9 WH-18

120-C281
115-C283
200-C219
125-C339
135-C272
200-C215

C-C36
3E7996

C-C15
1698672
E707-C441 GN-18
201-C420 BK-18
E708-C442 PK-18
C413-C437 YL-18
C414-C439 BU-18

STEERING GROUP

C-C38
3E7996
200-C324 BK-18

C-C37
3E7996
953-C325 GY-18
200-C320 BK-18

3
C

BU-18
BU-18
BK-18
BK-18

C-C69
3T3158
THE 980GII USES
SPEEDO TACHOMETER
PART NUMBER 190-3730

FRONT WIPER MOTOR


189-8622

TWISTED WIRES

962-C397 OR-18

+24 V BATTERY IN 1
+24 V SWITCHED IN 2
GROUND 3
+12 V MEMORY OUT 4
+12 V SWITCHED OUT 5
GROUND 6
10A VOLTAGE CONVERTER
209-0381

E-C5
3E3369

411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
C413-C251 YL-18
C414-C244 BU-18
E701-C229 PK-18
E702-C231 OR-18
E707-C250 GN-18
E708-C247 PK-18
H795-C425 PK-18

C-C22
1698672

C-C68
3T3158
661-C296 GN-18
200-C411 BK-18
662-C295 YL-18
200-C412 BK-18

603-C299 PK-18
614-C332 PU-18
614-C232 PU-18
200-C417 BK-18

J
PANEL LAMP 3
7N-5876

PANEL LAMP 4
7N-5876
BEACON SW
170-1318

135-C122
135-C202
200-C405
200-C341

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

E-C7
1698669

E-C9
1698669

511-C306 BR-18
512-C307 GN-18
512-C305 GN-18

TWISTED WIRES

944-EH5 OR-18
945-EH4 BR-18

C-C79
3E7996

TACH SPEEDOMETER
192-7049
OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

1
2
3
4
5
6

C-C87
3E7996
NOT USED ON
950GII/962GII/IT62GII

122-C279 RD-18
200-C230 BK-12
200-C208 BK-18

951-EH11 PK-18
104-EH3 YL-18
403-EH2 GN-18

MACHINE SECURITY SYSTEM ECM


156-6155

YL-18
ANTENNA +
PK-18
ANTENNA YL-18
ANTENNA +
PK-18
ANTENNA MSS ANTENNA FILTER
208-3702

1
2
3
4
5
6
7
8
9
10
11
12

951-EH11 PK-18
A275-EH1 BK-18
403-EH2 GN-18
104-EH3 YL-18
945-EH4 BR-18
944-EH5 OR-18
105-EH6 RD-18
T902-EH7 PK-18
T901-EH8 YL-18
G836-EH9 WH-18
F846-EH10 PU-18

C-C81
1698673
509-C340 WH-18
508-C302 PU-18
200-C341 BK-18
115-C280 PK-18
125-C339 RD-18
135-C122 BU-18
512-C223 GN-18
511-C306 BR-18

H795-C425 PK-18
H795-C131 PK-18

C-C14
1698672
E707-C440 GN-18
201-C419 BK-18
E708-C443 PK-18
C413-C436 YL-18
C414-C438 BU-18

102-C69 RD-14
537-C445 GN-18
537-C444 GN-18
614-C332 PU-18

518-C329 OR-18

135-C202 BU-18
200-C417 BK-18
614-C232 PU-18

538-C446 BR-18
539-C429 BU-18
540-C430 WH-18
610-C333 OR-14
H795-C131 PK-18
102-C69 RD-14
105-C259 RD-18
115-C280 PK-18
131-C265 BR-18
125-C339 RD-18
135-C8 BU-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
200-C405 BK-18
200-C404 BK-18
200-C402 BK-18
200-C407 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
508-C302 PU-18
509-C340 WH-18
511-C306 BR-18
512-C223 GN-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
603-C299 PK-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
617-C83 BR-18
646-C293 OR-18
647-C290 GN-18
944-C28 OR-18
945-C17 BR-18
951-C288 PK-18
962-C31 OR-18
A541-C327 PU-18
G836-C336 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
F846-C337 PU-18
H795-C425 PK-18
R974-C132 OR-18
T902-C334 PK-18
T901-C335 YL-18

126-C284 PK-18
136-C310 GN-18
168-C68 GN-18
200-C342 BK-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
953-C23 GY-18
962-C351 OR-18
E701-C229 PK-18
E702-C231 OR-18
G766-C189 GN-18
G767-C190 WH-18
H702-C226 PU-18
H703-C225 YL-18
H708-C157 OR-18
H709-C158 BU-18
H795-C222 PK-18
H795-C425 PK-18
P910-C38 BR-18
P976-C77 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18

105-EH6 RD-18

C-C27
1698674
1
951-C288 PK-18
2 A275-C216 BK-18
3
403-C260 GN-18
4
104-C74 YL-18
5
945-C138 BR-18
6
944-C145 OR-18
7
105-C261 RD-18
8
T902-C334 PK-18
9
T901-C335 YL-18
10
G836-C336 WH-18
11
F846-C337 PU-18
12

B
3

538-C331 BR-18
538-C446 BR-18

COMMAND CONTROL STEERING WHEEL

PK-18
BU-18
GN-18
BR-18
GN-18
BU-18
BR-18

+V 1
GROUND 3
5
TIRIS INTERFACE SIGNAL 7
9
11
13
18
LED RETURN 19
KEYSWITCH INPUT 24
ALTERNATOR R TERM INPUT 26
29
31
40
42
CAT DATA LINK +
CAT DATA LINK - 45
47
52
TIRIS GROUND RETURN 53
58
LED SOURCING DRIVER 60
LED SOURCING DRIVER 62
64
66
68
70

139-C277 RD-18
975-C84 WH-18
975-C286 WH-18

614-C96 PU-18
200-C311 BK-18

CONN 40
C-C25
3E5178

EH-C2
3E5178

EH-C1
1506766

538-C446 BR-18
539-C429 BU-18
540-C430 WH-18
610-C333 OR-14
H795-C131 PK-18

RD-14
PK-18
RD-18
BR-18
RD-18
PK-18
BK-18
PU-18
WH-18
BR-18
GN-18
OR-18
GN-18
BR-18
BR-18
PK-18
OR-14
BR-18
OR-18
GN-18
GN-18

953-C322 GY-18
614-C323 PU-18

IMPL LOCKOUT SW
116-4502

A275-EH1 BK-18
A275-EH14 BK-18

A
102-C69
115-C280
125-C339
131-C265
139-C277
141-C285
200-C405
508-C302
509-C340
511-C306
512-C223
518-C329
537-C445
538-C331
538-C446
603-C299
610-C333
617-C83
646-C293
647-C290
537-C444

614-C93 PU-18

T852-C163
T853-C164
T854-C165
T855-C166
X972-C188
X973-C192
X974-C200

STRAP AS.

UNSWITCHED BUS

962-C273 OR-18
962-C4 OR-18

T869-C168 WH-18
T870-C167 BR-18

SEAT COMPRESSOR
174-3624

FINE MODULATION SW
180-6752

953-C314 GY-18
953-C24 GY-18
953-C25 GY-18
953-C23 GY-18
953-C26 GY-18

962-C113 OR-18
962-C114 OR-18
962-C31 OR-18
962-C421 OR-18
962-C350 OR-18
962-C351 OR-18

OR-16
BK-16

121-EJ1 RD-12
200-EJ8 BK-12
142-EJ3 BU-12

320-C319 OR-18
320-C317 OR-18
320-C292 OR-18
605-C79 YL-18

MOTOR

633-C328 BU-18

START AID SW
3E-7176

E-C10
1698669

614-C321 PU-18

430-C313 BU-18
G850-C29 BU-18
G479-C315 WH-18
T864-C180 BR-18
T862-C182 BU-18
T863-C179 PU-18
539-C429 BU-18

HAZARD LAMP SW
112-6167

RH INDICATOR PANEL
202-9803
+24 VOLTS
GROUND
DIMMER CONTROL
AIR FILTER RESTRICTED
AIR INLET HEATER ON
SERVICE INTERVAL
AUTODIG AUTO 1
AUTODIG AUTO 2
AUTODIG RECORD
RH TURN SIGNAL
UNUSED
BUCKET TURN INDICATOR

1
2
3
4
5
6
7
8
9
10
11
12

133-C427 OR-18
200-C414 BK-18

131-C265 BR-18
139-C277 RD-18
610-C333 OR-14
617-C83 BR-18
646-C293 OR-18
647-C290 GN-18

H711-E2 GN-18
953-E15 GY-18
146-E19 GY-18
G942-E9 OR-18
953-E16 GY-18
146-E20 GY-18

200-C311 BK-18
614-C96 PU-18
614-C93 PU-18
953-C24 GY-18
E917-C152 WH-18
E918-C153 GN-18
G943-C159 BU-18
G944-C160 YL-18
T869-C168 WH-18
T870-C167 BR-18

C-C23
1698668
1
108-C271 BU-14
2
200-C204 BK-14

GROUND
LIGHTS
+ BATTERY
SPEEDOMETER LAMP
TACHOMETER LAMP
GAGE LAMP
DIMMER CONTROL
103-5526

605-C91 YL-18
605-C90 YL-18

E-C3
1552273
146-E7 GY-18
200-E8 BK-18
953-E11 GY-18
320-E12 OR-18
T860-E13 PK-18
T861-E14 GY-18

AUTODIG TRIGGER SW
175-2209

118-C355 GY-18
118-C352 GY-18
200-C343 BK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
507-C11 WH-18
962-C350 OR-18
973-C195 BR-18
977-C197 YL-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18

606-C80 GY-18

200-E8 BK-18
H719-E5 OR-18
T860-E13 PK-18
T861-E14 GY-18
H710-E1 PK-18
H711-E2 GN-18
G942-E9 OR-18
320-E12 OR-18
H720-E6 BU-18
H715-E3 PU-18

1
2
3
4
MOM

WH-18
BR-18
BK-18

118-C354 GY-18
118-C353 GY-18
200-C344 BK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
506-C10 PU-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

C530-C49 BU-18
403-C123 GN-18

H716-E23 WH-18
H716-E24 WH-18
H716-E25 WH-18

H716-E4 WH-18

E-C13 E-C1
1698669
3E3369
A
T861-E14 GY-18
B
T860-E13 PK-18
C
953-E18 GY-18

FORWARD HORN SW 2
170-1821
MOM

200-C208 BK-18
200-C230 BK-12
122-C279 RD-18
138-C43 GN-18
138-C37 GN-18
136-C310 GN-18
945-C137 BR-18
945-C136 BR-18
944-C144 OR-18
944-C143 OR-18
113-C245 OR-18
118-C258 GY-14
124-C239 GN-14
126-C284 PK-18
168-C68 GN-18
200-C345 BK-18
200-C343 BK-18
200-C344 BK-18
200-C342 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
E735-C45 PU-18
H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18

614-C82 PU-18

146-E21 GY-18
320-E12 OR-18
200-E8 BK-18
T861-E14 GY-18
T860-E13 PK-18
953-E18 GY-18
H710-E1 PK-18
953-E17 GY-18

515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
E735-C45 PU-18

C529-C48 GY-18

G942-E9 OR-18

WIRE EACH OF THE DETENT MAGNETS TO THE SIX PIN CONNECTOR AS SHOWN
E-C11
1698668
1 BK-18
320-E12 OR-18
2 BK-18
200-E8 BK-18

124-C239 GN-14
201-C139 BK-18

H716-C66 WH-14

BU-14
RD-18
GY-18
BK-18
BK-14
BK-18

146-E7 GY-18

UPPER CAB

3E-3381
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C248 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
944-C143 OR-18
945-C137 BR-18
C414-C244 BU-18
C413-C251 YL-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
G485-C55 BU-18
G486-C56 GN-18
K933-C14 GN-18

953-C22 GY-18

1
2
3
4
5
6

146-C276 GY-18
200-C309 BK-18
953-C314 GY-18
320-C317 OR-18
T860-C161 PK-18
T861-C162 GY-18

953-E15 GY-18
953-E16 GY-18
953-E17 GY-18
953-E18 GY-18
146-E19 GY-18
146-E20 GY-18
146-E21 GY-18

953-E11 GY-18

RACKBACK DETENT MAG


188-0955

+24 VOLTS
GROUND
DIMMER CONTROL
ACTION LAMP
HAZARDS
HIGH BEAMS

C-C44
1552253

C-C78
1698673

113-C245 OR-18
124-C239 GN-14
126-C284 PK-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
168-C68 GN-18
200-C343 BK-18
200-C345 BK-18
200-C342 BK-18
200-C344 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
403-C248 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
944-C144 OR-18
944-C143 OR-18
945-C137 BR-18
945-C136 BR-18
953-C23 GY-18
962-C351 OR-18
962-C350 OR-18
973-C195 BR-18
977-C197 YL-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
C413-C251 YL-18
C414-C244 BU-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18
E455-C12 BR-18
E701-C229 PK-18
E702-C231 OR-18
E707-C250 GN-18
E708-C247 PK-18
E735-C45 PU-18
G485-C55 BU-18
G486-C56 GN-18
G766-C189 GN-18
G767-C190 WH-18
H702-C226 PU-18
H703-C225 YL-18
H708-C157 OR-18
H709-C158 BU-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
H795-C222 PK-18
H795-C425 PK-18
K933-C14 GN-18
P910-C38 BR-18
P976-C77 BR-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

C-C19
3E3382

PK-18
GN-18
PU-18
WH-18
OR-18
BU-18

1
2
3
4
5
6

H715-E3 PU-18
H719-E5 OR-18
H720-E6 BU-18
H716-E24 WH-18
H716-E23 WH-18
H716-E25 WH-18

LIFT LVR LIFT DETENT MAG


188-0955

BK
BK
BK
BK
BK
BK

CENTER DASH IND


202-9805

118-C353 GY-18
118-C354 GY-18
118-C352 GY-18
118-C355 GY-18

R974-C132 OR-18

E-C4
1698672

118-C258 GY-14

P910-C38 BR-18
P976-C77 BR-18

LIFT LVR LOWER DETENT MAG


188-0955

138-C43 GN-18
138-C37 GN-18
200-C345 BK-18
251-C346 BK-18
944-C144 OR-18
945-C136 BR-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18

N939-C112 GN-18

1
2
3
4

A982-C130 BR-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
G850-C29 BU-18
R974-C132 OR-18
118-C275 GY-18
A541-C327 PU-18
945-C17 BR-18
944-C28 OR-18
663-C297 GY-18
662-C295 YL-18
661-C296 GN-18
647-C290 GN-18
646-C293 OR-18
633-C328 BU-18
538-C331 BR-18
518-C329 OR-18
147-C73 RD-18
130-C5 RD-18
115-C280 PK-18
164-C264 WH-18
105-C259 RD-18
141-C285 PK-18
131-C265 BR-18
139-C277 RD-18
125-C339 RD-18
F846-C337 PU-18
G836-C336 WH-18
951-C288 PK-18
133-C428 OR-18
133-C427 OR-18
132-C177 OR-18
200-C228 BK-14
201-C420 BK-18
201-C419 BK-18
537-C445 GN-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T902-C334 PK-18
T901-C335 YL-18
411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
511-C306 BR-18
512-C305 GN-18
512-C307 GN-18
C413-C251 YL-18
C414-C244 BU-18
E701-C229 PK-18
E702-C231 OR-18
E707-C250 GN-18
E708-C247 PK-18
H795-C425 PK-18

GND/IMPLEMENT ECM

403-C248 GN-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
953-C23 GY-18
962-C350 OR-18
962-C351 OR-18
973-C195 BR-18
977-C197 YL-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C189 GN-18
G767-C190 WH-18
H702-C226 PU-18
H703-C225 YL-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
H795-C222 PK-18
K933-C14 GN-18
P910-C38 BR-18
P976-C77 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

K933-C14 GN-18
K977-C205 PK-18

CONN 44

E-C2
1698674
H710-E1
H711-E2
H715-E3
H716-E4
H719-E5
H720-E6

A272-C148 BK-18
A272-C149 BK-18
A272-C233 BK-18

H702-C226 PU-18
H703-C225 YL-18
H713-C57 PK-18
H714-C58 OR-18
H717-C67 BR-18
H718-C44 GY-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
H795-C222 PK-18

104-C30 YL-18
106-C18 WH-18
112-C1 PU-4
114-C41 RD-18
118-C274 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
135-C272 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C70 WH-18
164-C107 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C210 BK-18
200-C209 BK-14
201-C101 BK-18
251-C146 BK-18
320-C292 OR-18
322-C39 GY-18
403-C260 GN-18
605-C90 YL-18
606-C88 GY-18
608-C294 GN-14
614-C92 PU-18
615-C291 YL-14
944-C401 OR-18
944-C110 OR-18
944-C127 OR-18
945-C105 BR-18
945-C400 BR-18
945-C128 BR-18
A273-C35 BK-18
A274-C304 BK-18

G942-C173 OR-18

EJ-C2
1779654
+24V BATTERY IN
GROUND
+12V OUTPUT

1
2
3
4
5
6
7
8
9
10
11
12

H716-C217 WH-18
T865-C178 GY-18

CONNECTIONS FOR COMMUNICATIONS RADIO

A272-C148 BK-18
A272-C149 BK-18

G479-C315 WH-18
G480-C316 GN-18
G485-C55 BU-18
G486-C56 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G764-C117 PK-18
G766-C189 GN-18
G767-C190 WH-18
G768-C187 GN-18
G850-C29 BU-18

C-C1
9X1343
1
453-C119 PK-18
2
123-C95 WH-18
3
201-C101 BK-18
4
417-C183 GY-18
5
447-C64 PK-18
6
H716-C66 WH-14
7
H717-C67 BR-18
8
N939-C112 GN-18
9
10
11
416-C184 OR-18
12
102-C69 RD-14
13
14
129-C71 BU-18
15
199-C72 RD-18
16
306-C109 GN-18
17
308-C87 YL-18
18
P976-C77 BR-18
19
20
779-C50 WH-18
21
22
23
24
136-C75 GN-18
25
26
321-C249 BR-18
27
604-C78 OR-18
28
605-C79 YL-18
29
606-C80 GY-18
30
608-C81 GN-14
31
614-C82 PU-18
32
617-C83 BR-18
33
975-C84 WH-18
34
35
36
37
38
39
40
426-C85 BR-18

IMPLEMENT
ECM

142 RD IS A 12 VOLT CIRCUIT


121 BU IS A 24 VOLT CIRCUIT

200-C312 BK-12
121-C282 RD-12
115-C103 PK-18

1
2
3
4
5
6

C414-C438 BU-18
C414-C439 BU-18

T862-C182 BU-18

727-C289 GN-18

953-C26 GY-18
953-C25 GY-18
C529-C60 GY-18
C530-C62 BU-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18
H713-C57 PK-18
H714-C58 OR-18
H716-C98 WH-18
H716-C97 WH-18
H717-C67 BR-18
H718-C44 GY-18

122-C278 RD-18
200-C208 BK-18
200-C230 BK-12
508-C302 PU-18
509-C301 WH-18
509-C303 WH-18
603-C299 PK-18
608-C294 GN-14
608-C81 GN-14
615-C298 YL-14

200-C230 BK-12
200-C208 BK-18
603-C299 PK-18
608-C294 GN-14
608-C81 GN-14
615-C298 YL-14
508-C302 PU-18
509-C303 WH-18
509-C301 WH-18
122-C278 RD-18

RD-18
PU-18
WH-18
WH-18

H710-C171 PK-18
H711-C172 GN-18
H715-C151 PU-18
H716-C99 WH-18
H719-C154 OR-18
H720-C181 BU-18

508-C302 PU-18
509-C301 WH-18
509-C303 WH-18
614-C93 PU-18

H720-C181 BU-18

E416-C36 PU-18
E455-C12 BR-18
E900-C207 WH-18
E901-C203 GN-18
E906-C221 OR-18
E907-C246 GY-18
E908-C227 BR-18
E909-C218 WH-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18

C-C39
1698672

C-C32
3E3381

UNUSED
+24V SWITCHED IN
UNUSED
+12V MEMORY OUT
UNUSED
UNUSED

121-EJ4 RD-12
200-EJ9 BK-12

1
2
3
4

T866-C174 YL-18
C530-C62 BU-18

976-C116 OR-18
C529-C48 GY-18
C530-C49 BU-18
E416-C36 PU-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18
G485-C55 BU-18
G486-C56 GN-18
H713-C57 PK-18
H714-C58 OR-18

20A CONVERTER
184-3579

142-EJ7 BU-12
121-EJ5 RD-12
200-EJ11 BK-12

200-EJ9 BK-12

T864-C180 BR-18

A273-C35 BK-18
A274-C304 BK-18
A307-C129 GY-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
A982-C130 BR-18

121-EJ4 RD-12
200-EJ8 BK-12

CONN 39
C-C48
C-C24 EJ-C1
1779646
1779641 1779641
1
1
121-C282 RD-12
2
2
200-C312 BK-12

108-C271
122-C278
146-C276
200-C309
200-C204
200-C311

EJ-C4
1779649

EJ-C5
1779654

T863-C179 PU-18
C529-C60 GY-18

H718-C44 GY-18
106-C18 WH-18
114-C41 RD-18
138-C20 GN-18
251-C146 BK-18
953-C22 GY-18
322-C39 GY-18

200-C230 BK-12
200-C208 BK-18
403-C248 GN-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
953-C23 GY-18
962-C351 OR-18
962-C350 OR-18
973-C195 BR-18
UPPER CAB
977-C197 YL-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C189 GN-18
G767-C190 WH-18
H702-C226 PU-18
H703-C225 YL-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
H795-C222 PK-18
K933-C14 GN-18
P910-C38 BR-18
P976-C77 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18
TWISTED WIRE

H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T867-C169 BU-18
T868-C46 YL-18

496-C9 WH-18
506-C10 PU-18
507-C11 WH-18
E455-C12 BR-18
G764-C117 PK-18
K933-C14 GN-18
484-C140 YL-18

121-EJ1 RD-12

C414-C244 BU-18

962-C31 OR-18
962-C421 OR-18
A307-C129 GY-18

IMPLEMENT POD

E917-C152 WH-18
E918-C153 GN-18
G942-C173 OR-18
G943-C159 BU-18
G944-C160 YL-18
H719-C154 OR-18
H710-C171 PK-18
H711-C172 GN-18
H715-C151 PU-18
H720-C181 BU-18
T860-C161 PK-18
T861-C162 GY-18
T865-C178 GY-18
T869-C168 WH-18
T870-C167 BR-18

T865-C178 GY-18
H718-C44 GY-18

900-C147 PU-18
901-C121 WH-18
910-C15 YL-18
944-C110 OR-18
944-C127 OR-18
944-C401 OR-18
945-C400 BR-18
945-C128 BR-18
945-C105 BR-18
973-C195 BR-18
976-C116 OR-18
977-C197 YL-18

122-C278
508-C302
509-C303
509-C301

DASH

EJ-C6 EJ-C3
1779654
1779649
1
142-EJ10 BU-12
2
121-EJ2 RD-12
3
200-EJ6 BK-12
4

C413-C436 YL-18
C413-C437 YL-18

E708-C442 PK-18
E708-C443 PK-18
125-C339 RD-18
102-C69 RD-14
105-C259 RD-18
115-C280 PK-18
118-C275 GY-18
951-C288 PK-18
130-C5 RD-18
131-C265 BR-18
132-C177 OR-18
133-C427 OR-18
133-C428 OR-18
135-C8 BU-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
164-C264 WH-18
201-C419 BK-18
201-C420 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
411-C243 PK-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
508-C302 PU-18
511-C306 BR-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
603-C299 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
615-C318 YL-18
617-C83 BR-18
619-C40 GN-14
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
910-C15 YL-18
944-C28 OR-18
945-C17 BR-18
G836-C336 WH-18
962-C31 OR-18
962-C421 OR-18
A307-C129 GY-18
A541-C327 PU-18
A982-C130 BR-18
E701-C229 PK-18
E702-C231 OR-18
T902-C334 PK-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
F846-C337 PU-18
G850-C29 BU-18
H795-C425 PK-18
R974-C132 OR-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T901-C335 YL-18

C-C20
3E5178

142-EJ3 BU-12

C413-C251 YL-18

E707-C440 GN-18
E707-C441 GN-18

CONN 43

FUSE PANEL

663-C432 GY-18
663-C433 GY-18

E708-C247 PK-18

SIDE DUMP DETENT MAGNET


USED WITH SIDE DUMP BUCKET
ATT ONLY CONNECT WIRE H716
TO PIN 11 ON E-C2 AND WIRE T865
TO PIN 12 ON E-C2
EM-C1
1698668
1
BK-18
SIDE DUMP DETENT SOL
H716-EM1 WH-18
3E-9366
2
BK-18
T865-EM2 GY-18

E920-C52 BR-18

432-C6 PK-18
442-C7 GY-18

102-C69 RD-14
135-C8 BU-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
603-C299 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
615-C318 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C31 OR-18
962-C421 OR-18
A307-C129 GY-18
A982-C130 BR-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
G850-C29 BU-18
R974-C132 OR-18

663-C297 GY-18

E707-C250 GN-18

320-C317 OR-18
614-C96 PU-18
953-C314 GY-18
953-C24 GY-18
H716-C99 WH-18
H716-C217 WH-18

IMPLEMENT POD

512-C223 GN-18

START AID CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

320-C317 OR-18
953-C24 GY-18
953-C314 GY-18
614-C96 PU-18
H716-C99 WH-18
H716-C217 WH-18

512-C305 GN-18
512-C307 GN-18

PAYLOAD MONITORING CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.

G480-C316 GN-18

509-C340 WH-18
611-C423 PU-14
611-C424 PU-18

611-C32 PU-14

603-C299 PK-18
606-C89 GY-18
611-C32 PU-14
615-C318 YL-18
617-C83 BR-18
619-C40 GN-14

REAR CAB

MACHINE SECURITY CIRCUIT.

E907-C246 GY-18

509-C301 WH-18
509-C303 WH-18

102-C69 RD-14
135-C8 BU-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
604-C78 OR-18
605-C91 YL-18
910-C15 YL-18

CAT MON SYS CIRCUIT.

T858-C175 OR-18
T859-C176 PU-18

419-C118 YL-18

508-C302 PU-18
509-C301 WH-18
509-C303 WH-18
614-C93 PU-18

C-C93
1552273
1
132-C177 OR-18
2
200-C413 BK-18
3
4
411-C243 PK-18
5
538-C446 BR-18
6
611-C424 PU-18

614-C232 PU-18
200-C417 BK-18
135-C202 BU-18

200-C210
118-C274
503-C256
505-C254

H795-C425 PK-18
H795-C222 PK-18

B+

STARTING CIRCUIT.

504-C255 YL-18

GN-14

200-C381 BK-18
614-C361 PU-18

BK-16
GY-16
BR-16
OR-16

4
1
2
6
3
5

BK-18
BK-18
BK-18
BK-18

953-C392 GY-18
953-C391 GY-18

GN-16

200-C413
200-C414
200-C415
200-C416

RUNNING LAMP SW
108-3320

727-C289 GN-18
P910-C38BR-18

GND

T
P

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

C-C45
1698672

L
H MOTOR

CAB GROUND

B3

102-C431 RD-14

HVAC UNIT

OR-14
BU-14

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

200-C410 BK-18
200-C411 BK-18
200-C412 BK-18

3
B2

WORK2

1
2
3
4
5
6
7
8

200-F11 BK-18

ROADING
WORK1

OFF

E702-C231 OR-18
615-C318 YL-18
910-C15 YL-18
E701-C229 PK-18
436-C47 BU-18
G480-C316 GN-18
413-C33 BR-18

131-C265 BR-18
102-C431 RD-14
139-C277 RD-18
646-C293 OR-18
617-C83 BR-18
610-C333 OR-14
647-C290 GN-18
614-C330 PU-18

THERMOSTAT
3E-5464

PARK

118-C275 GY-18
130-C5 RD-18
132-C177 OR-18
133-C427 OR-18
133-C428 OR-18
164-C264 WH-18
200-C411 BK-18
200-C412 BK-18
200-C406 BK-18
200-C414 BK-18
200-C410 BK-18
200-C413 BK-18
200-C416 BK-18
200-C415 BK-18
201-C420 BK-18
201-C419 BK-18
411-C243 PK-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
604-C78 OR-18
615-C318 YL-18
619-C40 GN-14
611-C423 PU-14
611-C424 PU-18
633-C328 BU-18
661-C296 GN-18
662-C295 YL-18
663-C433 GY-18
663-C432 GY-18
910-C15 YL-18
962-C421 OR-18
A307-C129 GY-18
A982-C130 BR-18
C413-C437 YL-18
C413-C436 YL-18
C414-C439 BU-18
C414-C438 BU-18
E701-C229 PK-18
E702-C231 OR-18
E707-C441 GN-18
E707-C440 GN-18
E708-C443 PK-18
E708-C442 PK-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G850-C29 BU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18

200-C402 BK-18
200-C404 BK-18

200-C228 BK-14

1
2
3
4
5
6
7
8
9
10
11
12

540-C430 WH-18
2

PK-18
WH-18
GN-18
OR-18
WH-18
YL-18

436-C47 BU-18
E908-C227 BR-18

B1

200-C405 BK-18
200-C406 BK-18
200-C407 BK-18

TWISTED WIRES

LH INDICATOR PANEL
202-9803
+24 VOLTS
GROUND
DIMMER CONTROL
LH TURN SIGNAL
UNUSED
RIDE CONTROL ON
FLOOD LAMPS
NEUTRALIZER OVERRIDE
RIDE CONTROL AUTO
XMSN FILTER BYPASS
FUEL LEVEL LOW
FUEL PRESSURE

C-C73
1698674
133-C428 OR-18
200-C415 BK-18

E701-C229
G767-C190
G766-C189
E702-C231
T856-C155
T857-C156

E906-C221 OR-18

CABLE AS. 124-4884

522-F9 WH-18

522-F9 WH-18

CABLE AS. 124-4883


ANTENNA 1
(AM/FM RADIO)
9U-2331

T867-C169 BU-18
T868-C46 YL-18

TWISTED WIRES

CABLE AS. 124-4885

FRONT DASH

135-F1 BU-18
515-F7 GY-14
516-F6 GN-14
517-F5 BU-14
522-F9 WH-18
A524-F3 BR-18

515-F7 GY-14

TC
FUSE
133-9012

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECTING TO TERMINALS
ON THE RESPECTIVE CHASSIS
AND ENGINE DIAGRAMS
FOR PART NUMBERS SEE THE
TITLE BLOCK
ANTENNA
(C.B. RADIO)
9U-2332

LH DOME LAMP
3E-6389

962-C351 OR-18
962-C396 OR-18
136-C310 GN-18

200-F8 BK-14

135-C399 BU-18
A525-C238 GN-18
A524-C237 BR-18
A523-C236 PU-18
517-C240 BU-14
516-C241 GN-14
515-C235 GY-14
200-C209 BK-14
522-C125 WH-18

BK-18
BK-12
PK-18
GN-14
GN-14
YL-14

RD-16
WH-16
BK-16

720-C234 PU-18

550-F14 GY-14
RESISTOR
9G-1950

A
C
B

953-C393 GY-18
953-C392 GY-18

TWISTED WIRES

200-C230 BK-12

608-C294 GN-14
608-C81 GN-14

126-C284 PK-18

TWISTED WIRES

1
2
3
4
5
6
7
8
9
10
11
12

H716-C97 WH-18
H710-C171 PK-18
H711-C172 GN-18
G942-C173 OR-18

962-C4 OR-18

603-C299 PK-18

962-C396 OR-18

413-C33 BR-18
E909-C218 WH-18

709-C34 OR-18
720-C234 PU-18
727-C289 GN-18
728-C106 BU-18
751-C115 GN-18
752-C111 YL-18
754-C142 BU-18
755-C120 OR-18
779-C50 WH-18

LH FRONT SPEAKER
180-9560

+
-

T859-C176 PU-18
T858-C175 OR-18

RESISTOR 2
3.3 K

200-F10 BK-18
200-F16 BK-18
200-F11 BK-18
200-F15 BK-14
135-F13 BU-18
135-F12 BU-18

G764-C117 PK-18
K977-C205 PK-18
N939-C112 GN-18
164-C107 WH-18
164-C70 WH-18
307-C3 OR-18
413-C33 BR-18
436-C47 BU-18
720-C234 PU-18
910-C15 YL-18
944-C110 OR-18
945-C105 BR-18
973-C195 BR-18
977-C197 YL-18
A273-C35 BK-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G766-C189 GN-18
G767-C190 WH-18
G768-C187 GN-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
P910-C38 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

135-F1 BU-18
A525-F2 GN-18
A524-F3 BR-18
A523-F4 PU-18
517-F5 BU-14
516-F6 GN-14
515-F7 GY-14
200-F8 BK-14
522-F9 WH-18

A523-F4 PU-18

200-F10 BK-18

516-F6 GN-14

E908-C227 BR-18
E909-C218 WH-18

E900-C207 WH-18

603-C299 PK-18
604-C78 OR-18
608-C294 GN-14
608-C81 GN-14
611-C32 PU-14
617-C83 BR-18
619-C40 GN-14

C-C3
9X7148
728-C106 BU-18

F-C4
3E3360
200-F15 BK-14
515-F17 GY-14

E917-C152 WH-18
E918-C153 GN-18
G942-C173 OR-18
G943-C159 BU-18
G944-C160 YL-18
H710-C171 PK-18
H711-C172 GN-18
H715-C151 PU-18
H719-C154 OR-18
H720-C181 BU-18
T860-C161 PK-18
T861-C162 GY-18
T865-C178 GY-18
T869-C168 WH-18
T870-C167 BR-18

900-C147 PU-18
901-C121 WH-18
975-C286 WH-18
K977-C205 PK-18

CONN 17 C-C35
1835785
1
130-C76 RD-18
2
3
326-C287 RD-18
4
450-C263 YL-18
5
6
TWISTED WIRES
7
403-C123 GN-18
8
521-C124 YL-18
9
522-C125 WH-18
10
11
12
150-C126 OR-18
13
944-C127 OR-18
14
945-C128 BR-18
A307-C129 GY-18
CONNECTS TO CH-C1 15
ON THE CHASSIS AND 16
A982-C130 BR-18
17
ENGINE DIAGRAM
H795-C222 PK-18
FOR PART NUMBERS 18
R974-C132 OR-18
SEE THE TITLE BLOCK 19
H702-C226 PU-18
20
H703-C225 YL-18
21
430-C313 BU-18
22
G479-C315 WH-18
23
24
443-C104 YL-18
25
26
27
G850-C29 BU-18
28
104-C30 YL-18
29
170-C86 RD-18
30
A274-C304 BK-18
31
945-C400 BR-18
32
944-C401 OR-18
33
34
35
36
37
38
TWISTED WIRES
39
40

MOTOR

2
1

146-C170 GY-18

WH/RD-14
BK-14

200-C208
200-C230
603-C299
608-C294
608-C81
615-C298

C-C21
1698674

E919-C51 YL-18

CONNECTS TO CJ-C6
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

BLOWER MOTOR
174-1497

F-C1
3E5179

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONN 19

RESISTOR 1
6.2 K

F-C2
1698672

3RD FUNC LIFT PROP SOL


UNUSED
SOLENOID RETURN
LIFT LEVER POSITION SENSOR
TILT LEVER POSITION SENSOR
3RD LEVER 5000Hz
UNUSED
3RD FUNC LOWER PROP SOL
UNUSED
AUTODIG KO POS SET(N/O)
AUTODIG KO POS SET(N/C)
UNUSED
DUMP DETENT SOL
TILT KINKAGE POS SENSOR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
AUTODIG RECORD INDICATOR
LIFT HEAD PRESSURE SNSR
UNUSED
UNUSED
UNUSED
UNUSED
AUTODIG AUTO INDICATOR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
AUTODIG AUDIBLE INDICATOR
LIFT LINKAGE POS SENSOR
UNUSED
RACKBACK DETENT SOL
UNUSED
UNUSED
AUTODIG OP MODE INDICATOR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
CONNECTS TO CJ-C4 20
ON THE CHASSIS AND 21
22
ENGINE DIAGRAM
FOR PART NUMBERS 23
SEE THE TITLE BLOCK 24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

E906-C221 OR-18
E907-C246 GY-18

K977-C205 PK-18

503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
522-C125 WH-18

E907-C246 GY-18
E909-C218 WH-18
755-C120 OR-18

LH REAR SPEAKER
6T-7695

CONN 42

T870-C167 BR-18
T869-C168 WH-18
T867-C169 BU-18

E906-C221 OR-18
E908-C227 BR-18
754-C142 BU-18
E901-C203 GN-18

C-C2
8N1532
1
112-C1 PU-4
2
3
611-C32 PU-14
4
5
619-C40 GN-14
6
7
174-C2 RD-12

CONN 18

A525-F2 GN-18

PK-18
BU-18
GN-18
BR-18

30 Page, Color 2

RENR4361-02 VOL 2

CONNECTS TO CJ-C11
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

WH
BL

1
2

122-C278 RD-18
135-F13 BU-18

T852-C163
T853-C164
T854-C165
T855-C166

CONN 20

E900-C207 WH-18

C-C6
1698669

200-F16 BK-18
A524-F3 BR-18

517-F5 BU-14

E901-C203 GN-18

413-C33 BR-18
416-C184 OR-18
417-C183 GY-18
419-C118 YL-18
426-C85 BR-18
430-C313 BU-18
432-C6 PK-18
436-C47 BU-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
450-C263 YL-18
453-C119 PK-18
484-C140 YL-18
496-C9 WH-18

962-C273 OR-18
709-C34 OR-18
751-C115 GN-18
752-C111 YL-18

508-C338 PU-18
508-C302 PU-18
509-C303 WH-18

953-C26 GY-18
953-C25 GY-18
C529-C60 GY-18
C530-C62 BU-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18
H713-C57 PK-18
H714-C58 OR-18
H716-C97 WH-18
H716-C98 WH-18
H717-C67 BR-18
H718-C44 GY-18

CONNECTS TO AT-C10
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

E900-C207 WH-18
E901-C203 GN-18

417-C183 GY-18
416-C184 OR-18
709-C34 OR-18

200-C209 BK-14
200-C208 BK-18
200-C210 BK-18
200-C230 BK-12
201-C101 BK-18
251-C146 BK-18
306-C109 GN-18
307-C3 OR-18
308-C87 YL-18
321-C249 BR-18
322-C39 GY-18
326-C287 RD-18

135-F12 BU-18

522-C125 WH-18
608-C81 GN-14
615-C298 YL-14

C-C26
9X0145

CONN 21

A
B
C
D
E
F

306-C109 GN-18
321-C249 BR-18
416-C184 OR-18
417-C183 GY-18
419-C118 YL-18
450-C263 YL-18
453-C119 PK-18
484-C140 YL-18
709-C34 OR-18
728-C106 BU-18
751-C115 GN-18
752-C111 YL-18
754-C142 BU-18
755-C120 OR-18
900-C147 PU-18
901-C121 WH-18
962-C113 OR-18
962-C114 OR-18
975-C108 WH-18
975-C135 WH-18
976-C116 OR-18
E900-C207 WH-18
E901-C203 GN-18
E906-C221 OR-18
E907-C246 GY-18
E908-C227 BR-18
E909-C218 WH-18
G764-C117 PK-18
K977-C205 PK-18
N939-C112 GN-18

118-C274 GY-18
135-C399 BU-18
200-C210 BK-18
200-C208 BK-18
200-C230 BK-12
200-C209 BK-14
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
603-C299 PK-18
608-C294 GN-14
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

306-C109 GN-18
321-C249 BR-18
416-C184 OR-18
417-C183 GY-18
419-C118 YL-18
450-C263 YL-18
453-C119 PK-18
484-C140 YL-18
709-C34 OR-18
728-C106 BU-18
751-C115 GN-18
752-C111 YL-18
754-C142 BU-18
755-C120 OR-18
900-C147 PU-18
901-C121 WH-18
962-C114 OR-18
962-C113 OR-18
975-C108 WH-18
975-C135 WH-18
976-C116 OR-18

484-C140 YL-18
754-C142 BU-18
900-C147 PU-18

102-C69 RD-14
104-C30 YL-18
106-C18 WH-18
112-C1 PU-4
114-C41 RD-18
118-C274 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C107 WH-18
164-C70 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18

BEND DOOR ACTUATOR MOTOR


177-6727

755-C120 OR-18
901-C121 WH-18
975-C135 WH-18
G746-C13 WH-18

164-C70 WH-18
164-C107 WH-18
307-C3 OR-18
413-C33 BR-18
436-C47 BU-18
720-C234 PU-18
910-C15 YL-18
944-C110 OR-18
945-C105 BR-18
973-C195 BR-18
977-C197 YL-18
A273-C35 BK-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G761-C193 YL-18
G760-C191 WH-18
G762-C194 BR-18
G763-C185 PU-18
G766-C189 GN-18
G767-C190 WH-18
G768-C187 GN-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
P910-C38 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

615-C298 YL-14

C-C33
3E6287
J2

TRANSMISSION ECM
172-9389

508-C338 PU-18
509-C301 WH-18

146-C170 GY-18
146-C133 GY-18
146-C150 GY-18
944-C141 OR-18
945-C134 BR-18
T866-C174 YL-18

10

HVAC UNIT

973-C195 BR-18
G750-C196 BU-18
977-C197 YL-18
H729-C63 WH-18
H728-C198 GN-18
720-C234 PU-18
H730-C201 PK-18
419-C118 YL-18
P910-C38 BR-18
453-C119 PK-18
X972-C188 GN-18
307-C3 OR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

11

200-C230 BK-12
200-C208 BK-18
603-C299 PK-18
608-C294 GN-14
608-C81 GN-14
615-C298 YL-14

CLUTCH 4 SOLENOID 3RD


CLUTCH 6 SOLENOID 1ST
SOLENOID/INDICATOR RETURN
LH PEDAL POSITION SENSOR
UNUSED
PRIMARY STEERING PRESS SWITCH (N/C)
CLUTCH 3 SOLENOID 4TH
CLUTCH 5 SOLENOID 2ND
UNUSED
PRIMARY STEERING PRESS SWITCH (N/O)
SECONDARY STEERING PRESSURE SWITCH (N/O)
SENSOR/INDICATOR SUPPLY +8 VOLTS
UNUSED
XMSN OUTPUT SPEED UNUSED
UNUSED
UNUSED
XMSN OIL TEMPERATURE
UNUSED
XMSN OUTPUT SPEED +
UNUSED
FUEL PRESSURE INDICATOR
XMSN INPUT SPEED UNUSED
XMSN OUTPUT SPD TRAIL +
UNUSED
UNUSED
XMSN FILTER INDICATOR
XMSN INPUT SPEED +
UNUSED
XMSN OUTPUT SPD TRAIL UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BACKUP ALARM (+24 VOLTS)
ENGINE SPEED (RPM) FROM ADEM
UNUSED
FUEL LEVEL LOW INDICATOR

12

146-C133 GY-18
A272-C148 BK-18
945-C134 BR-18
H714-C58 OR-18
A272-C149 BK-18
146-C150 GY-18
H716-C98 WH-18
H717-C67 BR-18
944-C141 OR-18
H713-C57 PK-18
E922-C54 GN-18
H715-C151 PU-18
E917-C152 WH-18
E918-C153 GN-18
953-C25 GY-18
953-C26 GY-18
E921-C53 PK-18
H719-C154 OR-18
T856-C155 WH-18
T857-C156 YL-18
H708-C157 OR-18
H709-C158 BU-18
G943-C159 BU-18
G944-C160 YL-18
T860-C161 PK-18
T861-C162 GY-18
T868-C46 YL-18

13

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BATTERY+
GROUND
CAT DATA LINK (CDL-)
SECONDARY STEERING INTERMEDIATE RELAY
GROUND
BATTERY+
SOLENOID AND INDICATOR RETURN
START RELAY COIL+
CAT DATA LINK (CDL+)
NEUTRALIZER DISABLE INDICATOR+
CLUTCH 2 SOLENOID (FORWARD)
RIDE CONTROL SOLENOID 2
NEUTRAL SWITCH
REVERSE SWITCH
SENSOR RETURN
SENSOR RETURN
CLUTCH 1 SOLENOID (REVERSE)
RIDE CONTROL SOLENOID 1
UPSHIFT SWITCH (N/C)
VARIABLE SHIFT CONTROL (ECONOMY)
RIDE CONTROL SWITCH (AUTO)
RIDE CONTROL SWITCH (ON)
UPSHIFT SWITCH (N/O)
VARIABLE SHIFT CONTROL (MID)
DOWNSHIFT SWITCH (N/C)
DOWNSHIFT SWITCH (N/O)
PARK BRAKE SWITCH (ON)
UNUSED
AUTO/MANUAL SWITCH (MANUAL)
FORWARD SWITCH
AUTO/MAN SW (AUTO 4)
AUTO/MAN SW (AUTO 2)
AUTO/MAN SW (AUTO 3)
NEUTRALIZER OVERRIDE SWITCH
AUTO/MAN SW (AUTO 1-4)
PARK BRAKE SWITCH (OFF)
SECONDARY STEERING TEST SWITCH
SECONDARY STEERING PRESS SWITCH (N/C)
VARIABLE SHIFT CONTROL (POWER)
KEY SWITCH POSITION (START)

14

+BATTERY
GROUND
CAT DATA LINK LOWER PROP SOLENOID
GROUND
+BATTERY
SOLENOID RETURN
PILOT SUPPLY ON/OFF SOL
CAT DATA LINK +
LIFT PROP SOLENOID
DUMP PROP SOLENOID
LOWER KO DETENT SOL
IMPL LO SW (N/O)
IMPL LO SW (N/C)
DIGITAL RETURN
DIGITAL RETURN
RACKBACK PROP SOLENOID
LIFT KO DETENT SOL
AUTODIG OP MODE SW 1
AUTODIG OP MODE SW 2
KO SET SW LIFT
KO SET SW TILT
IMPL FUNC SEL SW (N/O)
IMPL FUNC SEL SW (N/C)
AUTODIG OP MODE SW N/O
AUTODIG OP MODE SW N/C
UNUSED
UNUSED
UNUSED
AUTODIG MODE SW S1
AUTODIG MODE SW S2
AUTODIG MODE SW S3
AUTODIG MODE SW S4
UNUSED
UNUSED
FINE MODULATION SW(N/C)
FINE MODULATION SW(N/O)
UNUSED
UNUSED
+BATTERY

TO INSURE PROPER GROUND


REMOVE PAINT AND
CORROSION BEFORE
CONNECTING GROUND STRAP

15

522-C125 WH-18
608-C81 GN-14
615-C298 YL-14

ECM MOUNT
BOLT

ENG END FRAME GND

16

C-C46
1698668

A273-C19 BK-18
A273-C27 BK-18
A273-C35 BK-18
J1
C-C31
1010205
164-C70 WH-18
A273-C27 BK-18
945-C105 BR-18
728-C106 BU-18
A273-C19 BK-18
164-C107 WH-18
975-C108 WH-18
306-C109 GN-18
944-C110 OR-18
910-C15 YL-18
752-C111 YL-18
N939-C112 GN-18
G763-C185 PU-18
G755-C186 GY-18
962-C113 OR-18
962-C114 OR-18
751-C115 GN-18
976-C116 OR-18
G768-C187 GN-18
X974-C200 BR-18
G766-C189 GN-18
G767-C190 WH-18
G760-C191 WH-18
X973-C192 BU-18
G761-C193 YL-18
G762-C194 BR-18
G764-C117 PK-18

118-C274 GY-18
135-C399 BU-18
200-C230 BK-12
200-C208 BK-18
200-C210 BK-18
200-C209 BK-14
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
603-C299 PK-18
608-C294 GN-14
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

CAB GROUND 4

17
STRAP AS.

118-C274 GY-18
135-C399 BU-18
200-C209 BK-14
200-C210 BK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
522-C125 WH-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

18
GND STRAP
8X-5802

11

10

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