Measurement Discrimination Study

Measurement Discrimination Plot

1
0.9

Axis Title

0.8

r 1

0.7
0.6

T
2

0.5
0.4

Dr

0.3
0.2
0.1
0
0

0.1

0.2

0.3

0.4

0.5
0.6
Axis Title

0.7

0.8

#DIV/0!

p =

#DIV/0!

r=
Dr =

#DIV/0!

T =

#DIV/0!

e is

#DIV/0! of the total variation

#DIV/0!

Dr should be > 7.0 to proceed.

Measurement Range Chart

10

e =

#DIV/0!

12

0.9

1 r
1 r

Measurement Discrimination Study

Measurement Discrimination Pass/Fail Data Kappa Test

n = 101

Measurement B

Measurement A
Pass
Fail
0.252
0.252 0.505
0.242
0.253 0.495
0.494
0.506

Pass
Fail

K= 0.01

24.4

Fail

Pass

Pass

Fail
25.6

pObserved pChance
1 pChance

pObserved = p A

Pass

B Pass + p A Fail B Fail

pChance p A Pass pB Pass p A Fail pB Fail

Number of Sample
Number of Judges
Number of Catagories

Amount
2
2
2

Kscore

Cat 0
Sample 1
Sample 2
Sum
Pj
Kj

Cat 1

Instructions
Step 1. Fill out yellow spaces under Amount then click make table
Step 2. Fill in yellow space in table with data
Step 3. Click Calculate Results

REPEATABILLITY & REPRODUCIBILITY

Initial Check

Measurement Variation Stability

12
10
8
6
4
2
0

P roduct Average

Operator

Operat or Reproducibilit y
10.5
10
9.5
9
8.5
8
7.5
7
1

Operat or

Page 8 of 19

REPEATABILLITY & REPRODUCIBILITY

Overall System R&R

All O pe rators
20

Trial B

Measurement B

20

15

15

10

5
10
0
0

0
0

10

12

Measurement A

16

18

20

Operator 2
Operator 4

20

Trial B

Operator 1
Operator 3
1:1 Line

14

15

Repeatability
Reproducibility
R&R
Total Variation

Dre =
Dr R&R=

e =
o =
R&R =
T =

#DIV/0!

10

#DIV/0!
#DIV/0!

#DIV/0! of the total variation

#DIV/0!

#DIV/0!
#DIV/0!

#DIV/0!

Page 9 of 19

0
0

REPEATABILLITY & REPRODUCIBILITY

Individual Operator Repeatability

Operator 1:2

Operator 2

20

Operator 2

Operator 1

Trial B

Trial B

20

15

15

10
8

6
4

10

10
2
0

4
6
Operator 1

0
0

e =

15

20

e =

#DIV/0!
#DIV/0!

10

Trial A

15

20

#DIV/0!
#DIV/0!

Dr =

Operator 1:4
Operator 4

Dr =

10 A
Trial

1
0.8
0.6

Operator 3

Operator 4

0.4

20

20

Trial B

Trial B

0.2

15

15

0 0.1 0.2 0.3 0.4 0.5 0.6 0.

Operator 1

10

10

0
0

10

Trial A

e = #VALUE!
Dr =

15

20

10

Trial A

e = #VALUE!
Dr =

15

20

Operator 4

Operator 2:4
1
0.8
0.6
0.4
0.2
0

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

Operator 2

Page 10 of 19

REPEATABILLITY & REPRODUCIBILITY

Operator to Operator Comparison Plots

Operator 1:3

10

Operator 3

Operator 2

Operator 1:2

Operator 1

10
8
6

2
0

0
0

4
6
Operator 1

10

1
0.8
0.6
0.4
0.2
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Operator 1

0.6

Operator 3:4
1
0.8
0.6

0.4

0.4

0.2

0.2

0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Operator 2

10

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Operator 2

Operator 4

Operator 4

0.8

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

Operator 2:4
1

4
6
Operator 1

Operator 2:3
Operator 3

Operator 4

Operator 1:4

0 0.10.20.30.40.50.60.70.80.9 1
Operator 3

Page 11 of 19

Gage R & R: Multiple Operators

Data Sheet
Part Name/Number
Characteristic Name
Equipment & Units
Date of Study
Tolerance Range
T, If Known

Round to:
decimals
Enter Data in Shaded Cells
You need at least two operators to perform a reproducibility study
You may want to adjust the graphical output to plot only the number of operators you had in your study
Operator 1
Operator 2
Operator 3
Operator 4
Unit
Unit
Trial A
Trial B
Trial A
Trial B
Trial A
Trial B
Trial A
Trial B
Average
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Avg
Rng

Avg_1:
Avg R_Op1:

#DIV/0!
#DIV/0!

Avg_2:
Avg R_Op2:

#DIV/0!
#DIV/0!

Avg_3:

Avg_4:

Avg R_Op3:

Avg R_Op4:

Page 12 of 19

#DIV/0!
0

Gage R & R: Bias Study Between Two Systems

Data Sheet
Part Name/Number
Characteristic Name
Equipment A / Equipment B
Date of Study
Tolerance Range
T, If Known
Enter Data in Shaded Cells

Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Avg
Rng

Equipment A
Trial A
Trial B

Avg_1:
Avg R_Eq1:

#DIV/0!
#DIV/0!

Round to:
decimals
You need two different measurement systems to perform a bias study
Equipment A
Trial A
Trial B

Avg_2:
Avg R_Eq2:

#DIV/0!
#DIV/0!

Unit
Average

#DIV/0!
0

Page 13 of 19

Eq - Eq
Range

#DIV/0!

b=
a=

#VALUE!
#VALUE!

Page 14 of 19

Average Range

REPEATABILLITY & REPRODUCIBILITY

Initial Check

Measurement Variation Stability

12
10
8
6
4
2
0

#DIV/0!

2nd Measurement

Both Measurement Systems

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0

0.1

0.2

0.3

Equipment A

Repeatability:

0.4

0.5

0.6

1st Measurement
Equipment A

0.7

0.8

0.9

1:1 Line

0
e =
Dr =

Reproducibility 0 to 0:
e =
Dr =

0
#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!

Page 15 of 19

e =
Dr =

#DIV/0!
#DIV/0!

Page 16 of 19

REPEATABILLITY & REPRODUCIBILITY

Reproducibility Between Two Systems

Bias Pl ot

1
0.9

Axis T itle

0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0

0.1

0.2

0.3

0.4

0.5

0.6

Axis T itle

0.7

0.8

0.9

Y = aX + b
a = #VALUE!
b = #VALUE!

Bias Calculations:
#VALUE!
#VALUE!

#DIV/0!
#DIV/0!

Page 17 of 19

Page 18 of 19

Measurement Discrimination Study

Do not enter data into these dark shaded cells

System 1

System 2
UCL

LCL

Mean

Difference

Center

UCL

LCL

0.0334449 -0.0561987

25.12575

-0.0011 -0.0113769 0.0334449 -0.0561987

0.0334449 -0.0561987

25.12685

0.0099 -0.0113769 0.0334449 -0.0561987

0.0334449 -0.0561987

25.0959

0.0004 -0.0113769 0.0334449 -0.0561987