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CAT Engines
Ramiro M. Leon
July 2011
Background
Compression Technology
Critical Process Equipment
Gas Treatment
Production Equipment
Processed Water Technology
Power Generation
AMS
Typical Readings
Ultrasonic Readings
Main Bearings:
Vibration Readings:
High Frequency
Raw
Turbochargers:
FFT Vibration Readings: acceleration, velocity & displacement
Case History #1
Caterpillar G3516:
High speed: 1200 rpm
High Power Cylinder Temps
CAT 3516
Early closure
events for both
sets of valves
Early closure
events for both
sets of valves
Early closure
events on both
sets of valves
Early closure
events on both
sets of valves
Early closure
events on both
sets of valves
Early closure
events on both
sets of valves
Recomendations
Even Bank:
Check valve lash settings on both sets of valves
in all cylinders due to differences on the closure
event angles in regards to the manufacturers
recommendations
Odd Bank:
Check valve lash settings on both sets of valves
in all cylinders ASAP, due to the differences on
the closure event angles in regards to the
manufacturers recommendations
Actions Taken
As Left Conditions
Improvements on
the closure events
for both sets of
valves
As Left Conditions
Improvements on
the closure events
for both sets of
valves
As Left Conditions
Improvements on
the closure events
for both sets of
valves
Case History #2
Lack of lubrication
Another, not too common problem, found
on CAT series 3500 engines is lack of
lubrication on the cylinder heads
As Found Reading
Observations/Comments
As Left Readings
Case History #3
Caterpillar G3412
High Speed: 1800 rpm
High Temperatures
Background
Background, 2
Background, 3
Main Bearings:
HF Vibration
Raw Vibration
As Found Readings, EB
As Found Readings, OB
Observations/Comments
Gears aligned
As Left Conditions, EB
As Left Conditions, OB
Conclusions, Comments