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Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.305.135

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No :
Project Rev.: O

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5887

QATAR SHELL GTL PROJECT (PEARL)


C2 AIR SEPARATION UNITS CONSTRUCTION

19.10.08

Issued for Review

HG

AB

AG

IFR

23.09.08

Issued for Review

BC

AB

AG

IFR

22.09.08

Issued for Review

BC

AB

AG

IFR

22.09.08

Issued for Internal Review

BC

AB

AG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved


By
By
By
ORIGINATOR

Status

Document Title:

PREWPS FOR SS304 (6.3 - 18.7 mm)


LINDE ENGINEERING AG
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

WPS

QAC

GTL

011

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.305.135

Vendor Code

Rev No: O

TABLE OF CONTENTS

1.

2MH127/WPS/005

T-4.305.135 Rev. O

Page 4 of 6

WELDING PROCEDURE SPECFICATIONS (WPS)


Code of Reference : ASME B31.3 ,ASME Sec IX, T-13.377.441

Client :

SHELL or its PMC

Project Name:

Contractor :

LINDE ENGINEERING AG

C2 ASU PEARL GTL PROJECT- RAS LAFFAN INDUSTRIAL CITY

Company Name :

GAMA QATAR

WPS No:

2MH127/WPS/005

Rev:

PQR No:

2MH127/PQR/004

Rev:

Welding Process :

GTAW+SMAW

Date:
Date:
Type(s):

MANUAL

JOINTS ( QW - 402)
Joint Design :

ALL

Backing (Yes/ No):

Backing Material (Type ):

NO

N/A
37.5 2.5

1.6

0.8mm

3.2

0.8mm

Base Metals ( QW - 403)


P -No.

Group No.

To

P-No

Group No.

OR
Specification Type and Grade:

ASTM A312,Gr TP 304 L

Specification Type and Grade:

ASTM A312,Gr TP 304/316/321 L

To

OR
Chem.Analysis and Mech. Prop:

N/A

Chem.Analysis and Mech. Prop:

N/A

To

Thickness Range :

Groove :

6.3 to 18.7 mm

Fillet:

ALL

Diameter Range

Groove :

ALL

Fillet:

N/A

Others:
FILLER METALS(QW - 404)
F No:

6(GTAW)&5(SMAW)

Other:

N/A

A- No

Other:

N/A

Spec No. (SFA):

5.9(GTAW) &5.4(SMAW)

AWS No. (Class):

ER 308 L & E308L-15

Size Of Filler Metals :

2,2.4(GTAW) & 2.5,3.25,4(SMAW)

Max.Deposited Weld Metal Thick. :


Electrode-Flux (Type):

E308L-15

Trade Name:

ESAB

Consumables Insert :

N/A

POSITION(S)(QW - 405)

POST WELD HEAT TREATMENT(QW - 407)

Positions Of Groove:

ALL

Temperature Range :

N/A

Welding Progression:

UPHILL

Time Range:

N/A

Position(s) of fillet:

ALL

Rate of heating:
Rate of Cooling:

N/A
N/A

GAMA REP
Prepared By

Checked By

LINDE REP

QSGTL or its PMC

Page 1

Test coupon: 6" SCH XXS

Weld Sequence

WELDING PROCEDURE SPECIFICATIONS (WPS)


Code of Reference : ASME B31.3 ,ASME Sec IX,T-13.377.441

WPS No: 2MH127/WPS/005

Rev . No:

Date:

PRE- HEAT (QW - 406)

GAS (QW - 408)

Pre Heat Min:


Ambient Temp.
(Preheat to 50 C if metal temp< 5 C)
Interpass temp :
170 C Max.

Shielding Gas(es):
Percent Composition(Mixture):
Shielding gas flow Rate:

Method of Heating:

Backing Gas(es):

Torches(Propane)

Argon
99.99%
13-20 lt/min.
Argon (99.99% & FL 14-18
lt/min)

Trailing shielding gas


composition:

Temp Monitoring Method: Pyrometer/Infrared termometer

N/A

Temp Indicator Stick


ELECTRICALCHARACTERISTICS(QW - 409)
Current AC or DC

DC

Polarity

Amps Range

Min 90 Amps- Max 145 Amps

Tungsten Electrode Size and Type

2,2.4 EWTh-2

Mode of Metal Transfer GMAW

N/A

Electrode Wire Feed Speed Range

N/A

DCEN(GTAW) & Electrode DCEP(SMAW)

Voltage range Min 10V - Max26V

TECHNIQUE(QW - 410)
String or Weave Bead :

String-Root Pass,Weave-Fill&Cap

Orifice or Gas Cup Size :

6/8/11 mm

Initial and Interpass Cleaning :

Grinding/Wire Brushing (Stainless Steel)

Method of Back gouging:

N/A

Oscillation

N/A

Contact Tube To Work Distance

N/A

Multiple Or Single Pass (per side)

Multiple Passes

Multiple or Single Electrodes

Single Electrode

Travel Speed(Range)
OTHERS :
Piping Class :
Service :
PQR Impact Test Temperature :

AA1L06,AA1M06,AA6S06,AACM06
-196 C
Filler Metal

Weld Pass

Root
Hot
Fill
Cap

Current

Process

GTAW
GTAW
SMAW
SMAW

Class

Dia mm

Polarity

Amps
Range

ER 308L
ER 308L
E 308L-15
E 308L-15

2,2.4
2,2.4
2.5,3.25,4
2.5,3.25,4

DCEN
DCEN
DCEP
DCEP

100-130
110-145
90-110
90-100

Volts Range

Travel Speed
mm/min

Heat Input
KJ/mm (Max.)

12-16
10-16
20-26
20-25

Notes :-

GAMA REP
Prepared By

Checked by

LINDE REP

QSGTL or its PMC

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