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TABLE OF CONTENTS
page
1.
GENERAL .... 1
1.1 Scope of Works ......................... 1
1.2 Reference ........ 1
1.3 Language ........ 1
1.4 Units of Measurement .................. 1
1.5 Codes and Standards ............... 1
1.6 Other Design Conditions ................. 2
2.
2
2
4.
5.
5.2 Stability....
3.
6.
8.
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8.1 Slabs 16
8.2 Joint Connections 17
8.3 Tie beams . 19
8.4 Pile cap .. 20
9.
SUMMARY ...................................................................
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1. GENERAL
PT. Integrated Healthcare Indonesia requested PT. TeamworX to assist and perform engineering
work for this project. This Design calculation is to outline the design criteria, design concepts and
scope of works for the developing of the existing plant at Cimanggis, East Jakarta, Indonensia.
1.1 SCOPE OF WORKS
This document covers the analysis and design calculation of the extension of the office building.
The new building will be a steel structure using bored pile foundations with the dimension about
10m x 15m. The new building will be 4 stories, located exactly beside the existing office. In the
initial stages, 2 stories (1st and 2nd floor) will be constructed first. Another 2 stories (3 rd and 4th floor)
will be constructed in the future.
Work not included in design scope is geotechnical investigation.
1.2 REFERENCE
Following documents will be referenced in the design:
a) General arrangement drawings
b) Report on Soils Investigation for PT. Bayer Indonesia by SOFOCO dated March 1992.
1.3 LANGUAGE
All drawings, calculations and documents are in the English language.
1.4 UNITS OF MEASUREMENT
The units used in the calculation are consistent as below:
Length
mm, m
Area
mm2, m2
Volume
m3
Force
Moment
Stress
1.5
2) ASCE / SEI 7 05 : Minimum design Loads for Buildings and other Structures
3) AISC LRFD 99
4) ASTM A36
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5) ACI-318-05
6) SNI 03-1726-2012
2. DESIGN CONDITIONS
2.1 LOCAL CONDITIONS
2.1.1 Site Conditions
The extension office building measured about 10x15m is located within the existing factory
area of the former PT Bayer plant at Cibubur, East Jakarta, Indonesia.
2.1.2 Geological Characteristics
Soil data is according to the soil investigation done by SOFOCO on March 1992 which is
still applicable to this project. In general, the soil type is cohesive soil and the cone
resistance has a similar pattern. From the surface to 14m depth, the cone resistance is
ranging from 4 35 kg/cm2. Below this depth, the cone resistance is increasing until the
hard layer with cone resistance exceeding 250 kg/cm 2 was encountered at a depth between
15 16.8m.
2.2 DESIGN GROUND ELEVATION
The ground elevation shall be -0.240 m
2.3 GROUND WATER LEVEL
According to the Soil Investigation report, no water level was encountered to 6m depth around the
site project.
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3. MATERIAL PROPERTIES AND ALLOWABLE STRENGTH OF MATERIALS
3.1 CONCRETE
Cement : SNI 15-2049-2004 type II
Modulus of elasticity Ec = 4700 fc = 25742 MPa
Unit weight c = 2400 kg/m3
Minimum compressive strength of concrete as below:
Grade
Grade 17
Grade 28
= 50mm
= 20mm
Use
200 kg/cm2
330 kg/cm2
Lean Concrete
General Structures
Reinforcing
Deformed bars BJTD 40 with minimum yield strength, fy = 400 N/mm 2 (ASTM A615 Gr60)
Plain bars BJTD 24 with minimum yield strength, fy = 240 N/mm 2 (ASTM A615 Gr40)
Wire mesh BJTD 50 with minimum yield strength, fy = 500 N/mm 2 (ASTM A884 Gr75)
3.2 STRUCTURAL STEEL
Structural steel must be conformed to ASTM A36 or Bj-37 with minimum yield strength, Fy = 240
MPa
Young,s modulus, Es = 2.1x105 MPa
Unit weight, s = 7850 kg/m3
Fastener
Bolts must be high strength bolts conformed to ASTM A325
Anchor bolts must be conformed to ASTM A307 grade C
Nuts must be conformed to ASTM A563 grade DH
Washer must be conformed to ASTM F436
Welding electrode
Electrode must be conformed to AWS D1.1 full penetration and have a minimum grade E7016
Steel deck
Minimum thickness shall be 0.70mm (BMT) with a minimum yield strength, fy = 550 N/mm 2. It must
be conformed to ASTM 653 & 792.
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5. BORED PILE CAPACITY
Bored piled (dia. 300mm) foundations are adopted, the piles will be driven to set which is expected to
average around 16.0m below existing grade. Piles will be designed to support all imposed loads from
the building columns and earthquake loads. Reinforced concrete pile caps will be cast on top of the
piles and will be connected each other with the tie beams.
Bored pile capacity shall be based on the soil data according to Mayerhoff method and based on the
allowable concrete strength according to ACI 543R-16 table 2.2. The smallest value from both will be
used as allowable bored pile capacity.
According to the soil investigation data, there is no N-SPT value presented. Therefore a value of N-SPT
can be derived from cohesion (c) value from laboratory test. Cohesion, c = 0,1.N but maximum N-SPT
at pile base is 40. Safety factor for end bearing is taken 3.
The calculation is presented as below.
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5. STRUCTURAL DESIGN CONCEPT
5.1 STRUCTURE DESIGN PRINCIPLE
The steel structure will be analysed and designed based on AISC LRFD-1999 design code. The
structural model is performed by the computer aid program (SAP2000). Design capacity values for
axial, bending and shear actions are calculated by the program. The design is based on userspecified loading combinations.
The new building will be built for 4 stories but initially it will be built for 2 stories then the rest will
be built in the future. Therefore the current structure particularly for foundation, it must be able to
support for 4 stories. Floor slab use reinforced concrete with 150mm thick.
The frame type is taken as Special Moment-Resisting Frame (SMRF) as the project location is in
Jakarta area which is high risk seismic zone. Seismic loadings input are based on IBC 2009 code
which is similar to the current Indonesian seismic code and input into the program as Auto Lateral
Load Pattern.
The structure is made from steel structure with pinned supports. Columns use H beams in order to
get stronger capacity in X and Y direction while steel beams use WF beam. Bolt (HTB) is used for
connection between columns and beams. All loads from the upper structure are supported by
bored pile through pile caps. Bored pile shall be driven to the hard soil (end bearing point).
Pile caps and tie beams will be manually and separately designed by accommodate reaction loads
from the upper structure.
5.2 STABILITY
Deflection of structures and individual members shall be limited to the following values for
serviceability limit state load combinations.
Steel stress Ratio 1
The ratio of resisting force due to stress shall not more than 1
Allowable deflection of individual members shall be limited to the following values for serviceability
loads and shall follow SNI 03-1729-2002 in 6.4.3 Chapter 6:
Maximum beam deflection .......... L/360 (LL)
Maximum slab deflection ............... L/240 (DL+LL)
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Steel beams
Steel columns
Floor as membrane
1st, 2nd & 3rd,
t=150mm
Pinned support
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Roof floor
Office floor
c.
= 200 kg/m1
d. Ceramic + mortar, t = 50 mm
= 2200 kg/m3
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Lightweight wall:
Office floors (h = 3.3m, h = 3.8m and h = 4.0m):
Dead load at exterior beams
= 3.3 x 200
= 720 kg/m
= 3.8 x 200
= 760 kg/m
= 4.0 x 200
= 800 kg/m
= 1.5 x 200
= 300 kg/m
kg/m2
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Wall loads
Ceramic + mortar:
Ceramic load
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Ceiling + hollow frame:
Ceiling load
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Location
Ss = 0.749
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Location
S1 = 0.317
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Wind pressure shall be based on Indonesian code, SKBI -1.3.53.1987. Wind pressure is computed
based on wind speed data by using the formula
with the minimum wind pressure is 25 kg/m and the maximum win pressure is 40 kg/m 2 (close to
the beach area). As the wind speed data is unavailable, therefore wind pressure is taken as 30
kg/m2.
X direction (applied from 2nd floor to 4th floor):
-
= 87 kg/m
= 121 kg/m
= 61 kg/m
= 39 kg/m
= 54 kg/m
= 27 kg/m
= 68 kg/m
= 135 kg/m
= 30 kg/m
= 60 kg/m
Y direction
X direction
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3.
4.
5.
6.
7.
8.
9.
1,2D + 1,6La + L L
1,2D + 1,6La + 0,8W
1,2D + 1,3 W + L L + 0,5La
1,2D 1,0E + L L
0,9D 1,3W
0,9D 1,0Ex 0.3Ey
0,9D 1,0Ey 0.3Ex
Note :
-
L = 0.5 if L < 500 kg/m2 (live load on roof) and L = 1.0 if L > 500 kg/m2 (all office floors).
La = live load on roof
Seismic load direction is 100% in X or Y direction + 30% in its perpendicular.
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Result: all steel members stress ratios are less than 1 but one beam has a ratio 1.088. However
this ratio is located at the end of beam which is actually has an additional strength since using a
HAUNCH plate in connection with column. So, it can be acceptable.
8. DESIGN OF MEMBERS
8.1 SLAB
Data: Slab thickness =150 mm, live load = 500 kg/m2, ceramic + mortar = 50mm and ceiling = 10
kg/m2. Calculation using PROCON software as below:
Q = 0.14 x 2400= 336 kg/m2 (excluded, calculated by the program)
0.05 x 2200= 110 kg/m2
= 10 kg/m2
= 120 kg/m2
Slab no. 1 ( at corner ).
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Base on the two situations of slab position above, it can be simplified to use rebar 10-200 double
reinforcement in X and Y direction.
Check Amin, 0.002x1000x150 = 300 mm2/m < 10-250 (392 mm2/m).
Check Deflection
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Bolt connections use High Strength Bolt, HTB A-325, with the specification of allowable tensile
stress
Bolt
=3093 kg/ cm
connection
calculations
are
based
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on
s=1476 kg /cm2 .
the
Allowable
Stress
Design.
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Joint no.1
Joint no.2
Joint no. 1
Tensile stress:
Load comb. 8
M
= 25370 kgm
Ft= x [( 25370 x 60.5 2)/(9 .2+18 .2 +27 .2 +43 .52 +52 .52+ 60 .52)]=8247 kg
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t=Ft / Ap=8010 /( x 2.0 x )=2626 kg /cm2<3039 kg /cm2 , OK
Shear stress:
Load comb. 8
V
= 16939 kg,
= 24641 kgm
Ft= x [(24641 x 60 .52 )/(9 .2 +18 .2 +27 .2 +43 .52 +52.5 2+ 60.5 2)]=8010 kg
t=Ft / Ap=8010 /( x 2.0 x )=2551 kg /cm2<3039 kg /cm2 ,OK
Shear stress:
Load comb. 8
V
= 12964 kg,
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Joint no.3
Joint no.4
Joint no. 3
Same with joint no. 1
Joint no. 4
Tensile stress:
Load comb. 8
M
= 18704 kgm
Ft= x /(11 .2+22 .2 +33 .2+ 49 .52 +57 .52+ 60 .52) =8247 kg
t=Ft / Ap=8010 /( x 2.0 x )=2626 kg /cm2<3039 kg /cm2 , OK
Shear stress:
Load comb. 8
V
= 11131 kg,
2
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Joint no.5
Joint no. 5
Shear stress:
Load comb. 2
V = 4207 kg ; bolt = 16mm ; connection plate thickness, d = 16mm
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n=
V 4207
=
=1.4 pcs , use 4 16
Vs 2996
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Joint no.6
Joint no.7
Joint no. 6
Tensile stress:
Load comb. 2
M
= 8542 kgm
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t=Ft / Ap=5007 /( x 1.6 x )=2491 kg /cm2<3039 kg /cm2 ,OK
Shear stress:
Load comb. 2
V
= 8779 kg,
= 3310 kgm
= 3969 kg,
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Joint no. 8
Shear stress:
Load comb. 2
V = 4207 kg ; bolt = 16mm ; connection plate thickness, d = 16mm
V 4207
=
=1.4 pcs , use 4 16
Vs 2996
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Data :
-
qu
= 1.2D
= 1.2 x 180
Point load,
= 210 kg/m
= 252 kg/m
Pu
= 1.6 x 500
= 900 kg
Mu=M 1 + M 2 + M
Mu=
1
1
. q . L2 + . P. L+ M
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8
1
1
.216 . 4,5 2+ .900.4 .5+ 2063=3431 kgm=3431 .10 4 Nmm
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Vu
=Vc+Vs , assumed Vc=0
0,75
Vs=
s=
Vu 15290
=
=20386 N
0,75 0,75
Mu=M 1 + M 2 + M
Mu=
1
P. L P.x
. q . L2+(
+
)+ M
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2
2
1
500 . 4.5 500. 2,25
.216 . 4,52 +
+
+2063=3962 kgm
24
2
2
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Data :
Load comb. 17: Pz
= 82.0 ton
Px
= 6.29 ton
Py
= 1.53 ton
Compute:
Max shear stress
= 6290 kg
s = Px/As
s = 812 kg/cm2
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