ODORANT Production Unit 800 TPY

Data Sheet for Adsorption Pump

(1-P-985006 A/B)

Iranian Gas Engineering & Development Co.

IGEDC Project No.

790637

Client Doc. No.:

SP1-110-9850-13-ME-DT-620

Rev.

SH.

OF

04

Data Sheet for Adsorption Pump

(1-P-985006 A/B)

04

--

M.E.

K.G.

M.M.

Issued For Release

03

--

M.E.

K.G.

M.M.

Issued for Approval

02

--

M.E.

K.G.

H.J.

Issued for Approval

01

--

M.E.

H.R.H.

H.J.

Issued for Approval

Rev.

Date

Prepared By

Checked By

Approved By

Description

Class

Cover Code:PJ-FR-15 Rev.00

This document is the property of IGEDC., Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

Date :1389/10/27

ODORANT Production Unit 800 TPY

Data Sheet for Adsorption Pump
(1-P-985006 A/B)

Iranian Gas Engineering & Development Co.

IGEDC Project No.

790637

Client Doc. No.:

SP1-110-9850-13-ME-DT-620

Rev.

SH.

OF

04

Table of Revised Pages

Revisions

Revisions

PAGE
Rev.2

Rev.3

Rev.4

01

Rev.1

02

03

04

05

06

07

Cover Code:PJ-FR-15 Rev.00

Revisions

PAGE

PAGE
Rev.1

Rev.2

Rev.3

Rev.4

Rev.1

Rev.2

Rev.3

Rev.4

X
X

This document is the property of IGEDC., Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

Date :1389/10/27

ODORANT Production Unit 800 TPY

Data Sheet for Adsorption Pump
(1-P-985006 A/B)

Iranian Gas Engineering & Development Co.

IGEDC Project No.

790637

Client Doc. No.:

MR / PO No.
Issued for design

Description:

SP1-110-9850-13-ME-DT-620

Service:

Adsorption Pump

Tag No.

1-P-985006 A/B

Rev.

SH.

OF

04

CONTROLLED VOLUME PUMP (API 675-2ND) DATASHEET SI UNITS

REV

APPLICABLE TO:

FOR

Iranian Gas Engineering and Development Company (I.G.E.D.C).

UNIT

SITE

South Pars Phase #1, Assaluyeh, Iran

NO. OF PUMPS REQUIRED

SERVICE

MANUFACTURER

PROPOSAL

PURCHASE

Adsorption Pump

AS BUILT

MODEL

SIZE AND TYPE

2 (1 DUTY + 1 STANDBY)

Diaphragm Dosing Pump as per API 675

SERIAL NO.

6
7

NOTE:

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER

GENERAL

8
2

NO. MOTORS DRIVEN

OTHER DRIVER TYPE

10

PUMP ITEM NO'S

11

MOTOR ITEM NO'S

1-PM-985006 A/B

DRIVER ITEM NO'S

GEAR ITEM NO'S

12

MOTOR PROVIDED BY

PUMP SUPPLIER

DRIVER PROVIDED BY

GEAR PROVIDED BY

13

MOTOR MOUNTED BY

PUMP SUPPLIER

DRIVER MOUNTED BY

GEAR MOUNTED BY

14

MOTOR DATA SHEET NO.

DRIVER DATA SHEET NO.

GEAR DATA SHEET NO.

1-P-985006 A/B

PUMP ITEM NO'S

15
16
17
18
19
20
21
22
23
24

OPERATING CONDITIONS

LIQUID

CAPACITY @ PT (m/h):
MAXIMUM

0.132

0.12

NORMAL

MIN

0.07

DISCHARGE PRESSURE (BAR A):

MAXIMUM:

MAX:

MIN:

0.838

MAXIMUM

MINIMUM

SPECIFIC HEAT

1.53

8.7

MAXIMUM:

4.21

26

WITHOUT ACCELERATION HEAD

27

TURNDOWN RATIO

MINIMUM

MAXIMUM

Mercaptanes

CHLORIDE CONCENTRATION (PPM)

(Note 3)

NPSH AVAILABLE (m)

0.46

CORROSIVE/EROSIVE AGENTS
MAXIMUM:

25

Cp (kJ/kg C)

VISCOSITY (Cp)

DIFFERENTIAL PRESSURE (BAR):

NORMAL:

12

SPECIFIC GRAVITY

SUCTION PRESSURE (BAR A):

NORMAL:

PUMPING TEMPERATURE (C):

NORMAL:

5.74

NORMAL:

C3/C4 Mercaptanes

TYPE OR NAME OF LIQUID

17.15 m

H2S CONCENTRATION (PPM)

ACTUAL

(Note 3)

0 - 100% (Note 8)

LIQUID

TOXIC

FLAMMABLE

Hazardous

OTHER

0.14 (@Max Pumping Temp)

VAPOUR PRESSURE (BAR A)

28
29

PERFORMANCE

30

NUMBER OF FEEDS

31

NPSH REQUIRED (m)

SITE AND UTILITY DATA

RATED CAPACITY (m/h)

LOCATION

(Note 3)

HEATED

32

BHP RATED

33

PLUNGER SPEED (strokes/min)

34

DIAMETER (mm)

35

PUMP HEAD:

36

MAXIMUM PRESSURE (BARG)

37

HYDRO TEST PRESSURE (BARG)

DUST

38

MAX DISCH PRESS. W/ JOB DRIVER (BARG)

OTHER

39

MAX BHP BASIS GEAR STRENGTH

UTILITY CONDITIONS

(Note 10)

(Note 6)

AT RELIEF SETTING
DESIGN MAX
LENGTH OF STROKE (mm)

ELECTRICAL AREA CLASS:

Group:

IIA

Temp.Class:

T3

TROPICALIZATION REQD

48

UNUSUAL CONDITIONS

SIZE

ANSI
RATING

FACING

POSITION

FUMES

SALT ATMOSPHERE

Marine, sandstorm and saline enviroment

ELECTRICITY

DRIVERS

VOLTAGE

400

HERTZ

50

PHASE

42

HEATING

45

SUCTION:

1"

150#

RF

SIDE

COOLING WATER

46

DISCHARGE:

1"

150#

RF

SIDE

TEMP C

MAX

47

FLUSH:

PRESS. (BARG)

MIN

48
49

Zone:

SITE DATA

CONSTRUCTION

44

UNDER ROOF

RANGE OF AMBIENT TEMPS: MIN / MAX

41
NOZZLE
CONNECTIONS

OUTDOOR

UNHEATED

WINTERIZATION REQD

40

43

INDOOR

INLET

RETURN

SHUTDOWN

CONTROL

DESIGN

MAX

SOURCE
LIQUID END

JACKET REQ'D

50

TYPE

51

DIAPHRAGM DIA (mm)

52

VALVES/FEED

DIAPHRAGM

INSTRUMENT AIR

PLUNGER

MAX

MIN

PRESSURE (BARG)

NO REQ.
SUCTION

DISCHARGE

APPLICABLE SPECIFICATIONS:

53

TYPE

API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME

54

NUMBER

GOVERNING SPECIFICATION (IF DIFFERENT)

(Note 1)

55
56

REMARKS

57
58
59
60
Cover Code:PJ-FR-15 Rev.00

This document is the property of IGEDC., Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

Date :1389/10/27

ODORANT Production Unit 800 TPY

Data Sheet for Adsorption Pump
(1-P-985006 A/B)

Iranian Gas Engineering & Development Co.

IGEDC Project No.

790637

Client Doc. No.:

MR / PO No.
REV Description

Issued for design

SP1-110-9850-13-ME-DT-620

Service:

Adsorption Pump

Tag No.

1-P-985006 A/B

MATERIALS

Rev.

SH.

OF

04

CONTROLS (Note 8)

(Note 7)

LIQUID END

CONTOUR PLATE

HYDRAULIC DIAPHRAGM

SUPPLIER to advise

PROCESS DIAPHRAGM

SUPPLIER to advise

PLUNGER

LANTERN RING

MINIMUM

PACKING GLAND

ELECTRONIC (mA):

PACKING

316 AUS

TYPE:

SIGNAL:

MANUAL

REMOTE

PNEUMATIC

AUTOMATIC

LOCAL

ELECTRONIC

STROKE CONTROL:

316 AUS

PNEUMATIC (PSIG):
MAXIMUM

MAXIMUM

MINIMUM

10

VALVE

11

VALVE SEAT

316 AUS

12

VALVE GUIDE

316 AUS

13

VALVE BODY

316 AUS

14

VALVE GASKET

VENDOR REVIEW PIPING DRAWINGS

15

FRAME

VENDOR FURNISHED PULSATION SUPRESSION DEVICES

(Note 6)

16

SPECIAL MATERIAL TESTS (2.13.1.3)

VENDOR FURNISHED RELIEF VALVE

(Note 6)

316 AUS

17

MINIMUM DESIGN METAL TEMPERATURE:

18

LOW AMBIENT TEMPERATURE MATERIALS TESTS (2.13.5)

OTHER PURCHASE REQUIREMENTS

NAMEPLATE UNITS

U.S. CUSTOMARY

(C)

INTERNAL

EXTERNAL

(Note 6)

RELIEF VALVE SETTING (BARG)

19

VENDOR FURNISHED BACK-PRESSURE VALVE

QA INSPECTION AND TEST

20

DOUBLE CHECK VALVES REQUIRED

21

COMPLIANCE WITH INSPECTORS CHECK LIST

OIL-FILLED PRESSURE GAUGES REQUIRED

22

CERTIFICATION OF MATERIALS

VENDOR FURNISHED CONTROL PANEL

23

FINAL ASSEMBLY CLEARANCES

BASEPLATE PREPARED FOR EPOXY GROUT

24

SURFACE AND SUBSURFACE EXAMINATIONS

PROVIDE TECHNICAL DATA MANUAL

25

RADIOGRAPHY

26

ULTRASONIC

27

MAGNETIC PARTICLE

28

Connection Welds

Required Spare Parts for Start-Up

2 Years Operation Spares (To Be Quoted Separately)
PREPARATION FOR SHIPMENT

Castings & Connection Welds

LIQUID PENETRANT

29

CLEANLINESS PRIOR TO FINAL ASSEMBLY

DOMESTIC

30

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES

OUTDOOR STORAGE MORE THAN 6 MONTHS

31

SI

VENDOR FURNISHED PROCESS PIPING

EXPORT

WEIGHTS (kg)

FURNISH PROCEDURES FOR OPTIONAL TESTS

32

TESTS

33

HYDROSTATIC

34

STEADY STATE ACCURACY

35

REPEATABILITY

MOTOR:

36

LINEARITY

MANUFACTURER

REQ'D

EXPORT BOXING

WIT

OBS

PUMP

BASE

GEAR

DRIVER

DRIVERS

37

TYPE

38

FRAME NO.

39

CONSTANT SPEED

40

Induction, Squirrel Cage

VARIABLE SPEED

LUBRICATION FLUID

41
42

CRANKCASE

43

HYDRAULIC FLUID

INTERMEDIATE

ACCESSORIES

44

kW

400

HERTZ

50

ENCLOSURE

45

SPEED REDUCER MANUFACTURER

46

INTEGRAL

47

MODEL

STEAM TURBINE

48

RATIO

OTHER

49

BASEPLATE UNDER

50

COUPLING MANUFACTURER

51

TYPE

SEPARATE

RPM

VOLTS

PHASE
SERVICE FACTOR

3
1.0

TEFC, Exe, IP55

OTHER (SEE SEPARATE DATA SHEETS)

GAS DRIVEN

52
53

REMARKS

54
55
56
57
58
59
60

Cover Code:PJ-FR-15 Rev.00

This document is the property of IGEDC., Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

Date :1389/10/27

ODORANT Production Unit 800 TPY

Data Sheet for Adsorption Pump
(1-P-985006 A/B)

Iranian Gas Engineering & Development Co.

IGEDC Project No.

790637

Client Doc. No.:

MR / PO No.
REV Description

Issued for design

SP1-110-9850-13-ME-DT-620

Service:

Adsorption Pump

Tag No.

1-P-985006 A/B

SH.

OF

04

NOTES:

1
2

Rev.

1)

Pumps shall be designed, fabricated, tested, and inspected in accordance with the requirements of API 675 Second Edition as modified
by specification SP1-110-9850-00-ME-SP-660.

3
4
5

2)

Pump operation will be continues and connected in parallel (1Duty+1Standby). Pump SUPPLIER shall specify allowable no. of starts/hr in his proposal.

3)

The selected pump shall have a NPSH margin (NPSHA minus NPSHR) of at least 1 m at rated capacity.

6
7
8

NPSH value assumes continuous flow without pulsation and excludes the acceleration head which shall be calculated and confirmed by the SUPPLIER

based on piping layouts provided. The SUPPLIER shall submit the acceleration head calculation in his offer.

10
11

4)

Maximum sound pressure level shall not be exceed 85 dBA @ 1m

5)

The Suction and Discharge flanges shall be conformed to ANSI B16.5

6)

PSV & Pulsation Dampener shall be supplied for each pump separately.

12
13
14
15
16

Pulsation Dampener shall be designed, fabricated and tested to ASME Sec VIII Div 1.

17

Unless noted otherwise, SUPPLIER shall specify recommended relief valve setting to at least 10% above the pump maximum discharge pressure

18

but shall not exceed the pump casing design pressure.

19
20

7)

Material as per mechanical datasheet and will be confirmed by vendor.

21
22

8)

Dosing rate will be controlled from the control room. So, each Pump should be able to control remotely from the control room.
Each pump shall also have manual stroke adjustment to adjust the flow independently from 0 and 100% of maximum flow, whilst running.

23
24
25

9)

Electrical supply condition:

26

Up to 0.25 kW

230 V, 1 Ph, 50 Hz

27

0.251 to 150 kW

400 V, 3 Ph, 50 Hz

28

151 to 2500 KW

6 kV, 3 Ph, 50 Hz

29
30

10)

SUPPLIER shall complete the Induction Motor Data Sheet.

Max absorbed power to be based on Maximum Specific Gravity at the relief valve setting and rated flowrate.

31
32
33

11)

Design Temperature is 85 C

12)

PSV Set Pressure is 6.55 barg

13)

PSV Set Pressure is MOP+1Bar for MOP<10 Barg.

14)

Discharge pressure will be finalized by final 1-Z-985002 layout.

15)

Shut off pressure is MOP+1Bar for MOP<10 Barg.

16)

Rated flow has been considered as 110% normal flow rate.

34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

Cover Code:PJ-FR-15 Rev.00

This document is the property of IGEDC., Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

Date :1389/10/27

ODORANT Production Unit 800 TPY

Data Sheet for Adsorption Pump
(1-P-985006 A/B)

Iranian Gas Engineering & Development Co.

IGEDC Project No.

790637

Client Doc. No.:

Manufacturer:

Tag No.(s):

Quantity:

App. Document.(s):

6
7
8

1-P-985006 A/B
2 (1 DUTY + 1 STANDBY)
SP1-110-9850-00-EL-SP-124

Seismic Condition:

UBC97 Seismic Zone 4

Relative Humidity (Max / Design):

80%

1-Cable

REQUIRED

VENDOR DATA

REQUIRED

VENDOR DATA

1-1 Cable info.:

1-2 Earthing Cable:
2-ELECTRICAL CHARACTERISTICS:

2-2 Stator Winding

Delta

2-3 Winding Material(Rotor)

Copper

12

2-4 Service Factor

13

2-5 Duty Cycle

Duty type S1-Continious

14

2-6 Insulation Class / Temp. Rise

F/B

15

2-7 Voltage, Variations (V)

400V,10%, 3ph

16

2-8 Frequency, Variations (Hz)

50HZ5%

17

2-9 Rated Current (A)

By vendor

18

2-10 Number of Poles

By vendor

19

2-11 Power Rating(kW)

By vendor

20

2-12 Power Factor (%)

21

@1/4 Load

By vendor

22

@2/4 Load

By vendor

23

@3/4 Load

By vendor

24

@Full Load

By vendor

25

Locked Rotor Power Factor

By vendor

2-13 Efficiency (%)

27

@1/4 Load

By vendor

28

@2/4 Load

By vendor

29

@3/4 Load

By vendor

30

@Full Load

By vendor

31

2-14 Speed (Synchronic & Full Load)

By vendor

32

2-15 Starting Method

Direct on Line (DOL)

33

2-16 Starting Current @ 80% / 100% Voltage (A)

By vendor

34

2-17 Starting Time @ 80% / 100% Voltage (sec)

By vendor

35

2-18 Full Load Torque (N.m)

By vendor

36

2-19 Starting Torque (% FLT)

By vendor

37

2-20 Max.Torque (%FLT)

By vendor

38

2-21 Inertia (Kg.m2)

By vendor

39

2-22 Withstand Fault Current (kA)

As per IEC by vendor

Main Terminal Box

By vendor

2-23 No. of Starting per Hour:

42

From Cold

43

From Hot

44

20.5 m

11

41

04

Altitude:

10

40

OF

5C / 48C

Induction (Squirrel cage)

26

SH.

Design Temp. Deg.C (Min / Max):

2-1 Motor Type

Rev.

INDUCTION MOTOR DATA SHEET

REV

SP1-110-9850-13-ME-DT-620

2-24 Permissible locked rotor time (s):

45

@ 100% voltage

By vendor

46

@ 80% voltage

By vendor

47

2-25 Torque-Speed Characteristics Curve (at 100% & 80% Rated Voltage)

Required

48

2-26 Current-Speed Characteristics Curve (at 100% & 80% Rated Voltage)

Required

49

2-27 Thermal Limit Curves (at 100% & 80% Rated Voltage)

Required

Cover Code:PJ-FR-15 Rev.00

This document is the property of IGEDC., Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

Date :1389/10/27

ODORANT Production Unit 800 TPY

Data Sheet for Adsorption Pump
(1-P-985006 A/B)

Iranian Gas Engineering & Development Co.

IGEDC Project No.

790637

Client Doc. No.:

SP1-110-9850-13-ME-DT-620

3-PROTECTION AND MEASUREMENT

3-1 Motor IP / Terminal Boxes IP

IP-55 / IP-55

3-2 RTD Type

100 Ohm PLATINUM

3-3 Winding RTDs, 2 No. per phase (for motor rated 45kw & above)

Not Required

3-4 Noise Level

Less than 85 dBA @ 1m

3-5 Space Heater (for motor rated 75kw & above)

Required

3-6 Impedance and fault Parameters:

Stator resistance (Rs)

By vendor

Stator reactance (Xs)

By vendor

10

Magnetic reactance (Xm)

By vendor

11

Rotor reactance in locked rotor condition (Xr Lr)

By vendor

12

Rotor reactance in full load condition

By vendor

13

Rotor resistance in locked rotor condition (Rr Lr)

By vendor

Rotor resistance in full load condition

By vendor

15

(Xr fr)

(Rr fr)

4-MECHANICAL CHARACTERISTIC:
4-1 Motor Mounting

17

4-2 Enclosure Type

OD-TF-H-CP

18

4-3 Cooling Method

BY FAN (IC 411)

19

4-4 Fan material(Brass/bronze/aluminium)

Non Sparking Type BY VENDOR

20

4-5 Direction of air flow

In the direction of driving end

21

4-6 Coupling Type

By vendor

22

4-7 Coupling Balance Tolerance

By vendor

23

4-8 Air Gap

By vendor

24

4-9 Bearing Type and Material

By vendor

25

4-10 Max. Bearing Housing vibration velocity (mm/sec)

API-610

26

4-11 Max. Shaft vibration Displacement (mils p-p):

27

3000 rpm

mils p-p

28

1500 rpm

1.5

mils p-p

1000 rpm

mils p-p

30

Grease/Oil/ Other

Grease

32

Self/ Forced

Self- Lubricated

33

Grease Relief Port (For regreasable Bearings)

Required

Type

By vendor

36

Location From NDE (LHS/RHS)

LHS

37

Direction of Cable Enterance

4 direction

4-14 Terminal Box for space Heater (for motor rated 75kw & above)

39

Location From NDE (LHS/RHS)

By vendor

40

Direction of Cable Enterance

4 direction

41

4-15 Base Plate

By vendor

42

4-16 outline Dimension (mm)

By vendor

43

4-17 Weight (kg)

By vendor

44
45
46

VENDOR DATA

4-13 Power TerminaL Box

35

38

VENDOR DATA

4-12 Lubricating

31

34

REQUIRED

16

29

OF

REQUIRED

14

SH.

04

INDUCTION MOTOR DATA SHEET

REV

Rev.

REMARKS:
NDE: NON DRIVE END,
V: VERTICAL MOUNTED,
F:
FLANGE MOUNTED,

OD: OUT DOOR,

B: BELT COUPLING,
H: HORIZONTAL MOUNTED,

TF: TOTALLY ENCLOSED FAN COOLED,

CP: CORROSION PROTECTED,

47

Cover Code:PJ-FR-15 Rev.00

This document is the property of IGEDC., Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

Date :1389/10/27