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KULLIYYAH OF ENGINEERING
Name
Instructions:
Matric. No.
0634571
(a) Answer all thirty (30) questions (total six [6] printed pages).
(b) Each question carries 1 mark.
1.
Heat treatment is a process of heating metal to a range of temperatures and then cooling
at a control rate to produce certain microstructures. (YES/NO)
2.
In quenching process the heated steel is cooled (CIRCLE THE RIGHT ANSWER)
a.
b.
c.
d.
in the furnace
none of the above
3.
4.
5.
6.
Copper
Mild steel
c.
d.
Cast iron
Aluminum
7.
8.
Chipping hammer is used to remove slag from the weld bead. (YES/NO)
9.
Pattern is the first forming tool for a foundry man and an exact replica of a part to be cast:
(TRUE/FALSE)
10.
In gas welding process the following two gases are used to produce the flame.
(UNDERLINE THE RIGHT ANSWER)
a.
b.
c.
Acetylene gas
Methane gas
Air
d.
e.
Hydrogen
Oxygen
11.
The pattern that you produce for casting had a core print. (YES/NO)
12.
The metal used for casting in the workshop shop was: cast iron / copper / aluminum /
steel. (UNDERLINE THE RIGHT ANSWER)
13.
The furnace used to melt the metal in the foundry shop is known as
a.
b.
Blast furnace
Induction furnace
c.
d.
Cupola furnace
Heat treatment furnace
14. The molding sand is a mixture of sand, clay and water. (YES/NO)
15.
The sheet metal used for making funnel is made of low carbon steel / aluminum / titanium /
silver. (UNDERLINE THE RIGHT ANSWER)
16.
17.
Identify correct statement(s) for good safety practices from the followings:
I
II
III
a.
b.
18.
c.
d.
I, II & III
III only
5.0 mm
2.5 mm
c.
d.
2.0 mm
1.5 mm
19.
20.
c.
d.
both a and b
none of a and b
You have been asked to turn a shaft of diameter 20 0.5 mm. The limits of allowable
diameters should be
a.
b.
20.0 21.0 mm
20.0 20.5 mm
c.
d.
19.5 20.5 mm
19.5 20.0 mm
21.
Both instrument and gauge serve the same purpose in checking dimensions (TRUE /
FALSE).
22.
cm
Fig. 1
a.
b.
23.
0.75 mm
0.075 mm
c.
d.
0.75
1.50
cm
cm
3.48 mm
4.48 mm
c.
d.
3.98 mm
4.00
mm
Fig. 2
5
0
0
4
5
4
0
24.
The cutting speed, V of a milling cutter of diameter 50 mm with spindle speed of 1000 rpm
is to be
a.
b.
25.
Ceramic
27.
c.
d.
Draw an arrowhead on the line given below to indicate decreasing cutting speeds using the
stated cutting tool materials.
CBN
26.
157
m/min
0.157 m/min
c.
d.
of any position
22850 mm3/min
20850 mm3/min
c.
d.
18850 mm3/min
none of the above
28.
29.
2 x drilling speed
1 x drilling speed
x drilling speed
none of the above
Which of the followings is NOT true when cutting thread using tap and die
a.
b.
30.
c.
d.
c.
d.
b.
c.
d.
Extra questions
Both instrument and gauge serve the same purpose in checking dimensions.
(one question related to vernier can be removed)
Semester I, 2005/2006
Q1. The colour of emergency button in a machine tool is usually
a.
b.
Blue
Red
c.
d.
Black
Green
Q2. In the context of a measure of safety which of the following statement is not acceptable
a.
c.
b.
d.
Q3. Identify the correct instruction (s) for good safety practices from the followings:
I
II
III
a.
b.
c.
d.
I, II & III
III only
2 x drilling speed
1 x drilling speed
c.
d.
x drilling speed
none of the above
Q.6 A 24 mm diameter stainless steel rod is reduced to 16 mm diameter by turning with 0.5
mm/rev feed, 2 mm depth of cut and 300 rpm (with usual meaning of the notations). The
MRR is
a.
b.
22850 mm3/min
20850 mm3/min
c.
d.
18850 mm3/min
none of the above
parallel
surface
to
the
work-piece
c.
b.
d.
Q.8 Draw an arrowhead on the line given below to indicate increasing cutting speeds for
machining of the stated materials.
Aluminium
< Copper
<
5.0 mm
c.
2.0 mm
b.
2.5 mm
d.
1.5 mm
Q.10. Given the small division of the main scale is 1 mm, the measurement indicated by the
illustration in Fig. 1 below is
cm
Fig. 1
a.
b.
0.75 mm
0.075 mm
c.
d.
0.75
1.50
cm
cm
Q.11 Given the small division of the main scale is 1 mm, the measurement indicated by
illustration in Fig. 2 below is (CHOOSE THE RIGHT ANSWER)
a.
b.
3.48 mm
4.48 mm
c.
d.
3.98 mm
4.00
mm
increased
decreased
c.
d.
remain same
either of the three
Fig. 2
5
0
0
4
5
4
0