Approval Test Specifications call for a paper record, which can be known as:
Procedure / welder approval certificate
Procedure / welder approval record Procedure / welder approval report The following records should also be kept: NDT reports Records of visual examination or mechanical testing Test pieces from destructive testing Other records that are equally important are proof of regular employment on a jo b for scheduling re-tests to avoid duplication on procedure approval. WELDER APPROVAL Welder approval tests are used to determine the ability of a welder to produce w elds of an acceptable quality with the processes, materials and welding position s that are to be used in production. Dependant on the requirements and administr ation the manufacturer or contractor may choose to qualify their own welders or they may employ outside personnel who can meet the requirements. These requireme nts usually specify verification of the tests by an authorised inspector or inde pendent body. The requirements for the qualification of welders are usually laid down in the governing code or specification or the contract specification. Approval tests improve the probability of obtaining satisfactory welds in produc tion. However it is true to say that approval test welds are made with special a ttention and effort and so cannot show whether or not the welder can do so under every production condition. For these reasons complete reliance should not be p laced on these qualifications - production welds should be inspected regularly t o ensure that the standard is being kept up. Types Of Approval Tests. Tests that are prescribed by most codes and standards are in the main similar. C ommon tests are: a. Plate and structural members. b. Pipe welding. c. Positions of welding. d. Testing of approval testpieces. e. Re-tests. a. Plate and structural members. The requirements for welders of plate and structural parts (including pressure v essels) usually require the welder to make one or more test welds on plate or pi pe assemblies with the qualified welding procedure. Each weld is tested in a spe cific manner, often both destructively and non-destructively. The requirements n ormally state the applicability of material thickness and welding positions that will qualify for production work. Other details will cover joint type and direc tion of welding when depositing vertical welds (vertically up or vertically down ). b. Pipe welding. The requirements for the approval of welders for pipe welding differs from those for welding plate and structural members chiefly in the type of test assemblies and test positions. As a rule the welds must be made on pipe and not plate. In some cases the space within which the test piece must be welded may be restricte d if the production work involves welding in cramped conditions. As a general ru le welders who qualify for certain joints on pipe need not qualify for plate wor k, but qualifications on plate do not apply to pipework.