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ASSIGNMENT 1.4
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Name: sakthivel palanisamy
Student number: 12608
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Gall marks, cracks and similar defects are stress risers which may cause failure:
Due to fatigue
# Due to the notch effect
Due to a change in the materials grain structure
Due to the formation of oxides at the materials surface
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Iron and steel can be cast into the required finished shape, the most common method used is known as:
Pattern casting
Template forming
Sand casting
Metal pouring
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The main fault found in components which have been subject to one of the cold metal cutting processes is:
Cracks and laminations
# Porosity
Dimensional errors
Burning
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Flame cut components should not be used for highly stressed duties unless they are:
Subsequently drop forged
# Machined away for a depth of at least 0.4mm to remove areas affected by carbon migration
Assembled by welding so that the weld covers the cut face for a depth of at least 4mm
Bolted into position
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A Tee weld
A double Vee weld
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The presence of excessive splatter, or splatter which cannot be easily wire brushed off, is a sign that:
# The weld may be porous
That the weld has full penetration
That the wrong filler rod/wire was used
That the parent metal was incorrectly prepared
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The most common form of heat treatment used in association with the manufacture of lifting gear is known
as:
Annealing
Normalising
Stress relieving
# Hardening and tempering
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