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June 2, 2009
Modine History
2006 Purchased balance of South America Joint Venture
2005 Spin-off Aftermarket Start Transpro
2004 Acquisition of WiniaMando ACC / Korea
2004 Windtunnel in Filderstadt
2001 European Headquarters and Tech Center
2000 Serial HT EGR-cooler worldwide
1999 New Tech Center in Racine / USA
1998 Sales exceed 1 billion US$
1993 Company makes its largest
acquisition, Lngerer & Reich
1974 Sales exceed 100 million US$
1941 Modines unique, first vehicular
windtunnel
1926 Start of high volume production with Ford Model
T
1916 Founded by Arthur B. Modine
Express bus
Subway train
Armored vehicle
Chunma
New products
- Luxury Bus A/C System
Two Models
Metal Frame
Fiberglass Frame
Ring
RingFans
Fans
: Lower Noise
1212Single
SingleBlower
Blower
: Air Flow(5,000/Hr),High
Driven
Drivenby
byaa
Separate
SeparateEngine
Engine
Compressor
Compressor
: MBA-58(575cc/rev)
Alternator
Alternator
Composition
Condenser
1. COND.MOTOR&RING FAN 2. COND.COIL 3. RECEIVER TANK 4. DRIER
1
1
2
2
4
3
MBA260RSN
MBA240RN
Part Function
DRIER
The drier absorbs the harmful water inside the cooling system and
also filters out the minute dust inside the system. The drier of MBA260RSN is installed in Evaporator unit.
* The drier of MBA 240RN is installed in Condenser Unit.
When the drier is closed by some minute dust or moisture, it
happens the similar symptom by throttle effect like function of
Expansion valve.
Part Function
RECEIVER TANK
Plug
The Receiver tank temporarily stores the liquefied refrigerant from the Cond. Unit.
The Receiver tank has an inlet, outlet unit and a fusible plug.
When the temperature & pressure inside the liquid tank become abnormally high,
The fusible plug will be melt
Melting temperature of the fusible plug : 105
Evaporator
1. EVAP.MOTOR&BLOWER 2. OPERATION PANEL 3. EXPANSION VALVE 4. TEMP. SENSOR
5. EVAP. COIL 6. LOW PRESS. SENSOR 7. SOLENOID V/V 8. DRIER
4
3
6
7
1
5
5
2
MBA260RSN
MBA240RN
Part Function
Low pressure switch
The Low pressure switch is installed
Suction line in the Evaporator Unit.
When this switch operates, open
Signal sends the unloading valve
(= solenoid valve) and then the
Solenoid valve is operated to insert
Hot gas into Evaporator coil.
On
1.4 0.2kg/
Off
2.2 0.2kg/
Part Function
Part Function
EXPANSION VALVE
Temperature Sensor
The Expansion v/v is installed at the evaporator inlet and changes the
high pressure liquid refrigerant to a low temperature low pressure liquid
by adiabatic expansion. This valve on the Evaporator outlet senses the
refrigerant temperature through temperature sensor and autimatically
adjusts the amount of refrigerant flowing to the evaporator.
Part Function
SIGHT GLASS
The sight glass is installed on between expansion valve and drier.
And, This is used to check the refrigerant charge in the system and to
check the state of the refrigerant in the liquid line.
Part Function
HIGH/LOW PRESSURE SWITCH
These pressure switchs are installed to the Dis. & Suc. service valve. It is a safety
device which opreates when the refrigerant system pressure rises above the
specific pressure and drops below the specific pressure.
When this switch operates, the HI/LOW PRESS alarm lamp on the control panel light on,
a buzzer sounds the engine stop device operates. And the air conditioner will be stops
automatically. The operating pressure of these high/low pressure switchs are shown
in the table below.
HIGH
Operating pressure
28.0 1.0/
Resetting pressure
15.0 0.7/
LOW
Operating pressure
0.5 0.3/
Resetting pressure
2.0 0.5/
Compressor
Compressor
6-CYLINDER
PART
BOLT
M6
4-CYLINDER
SIGHT GLASS
CONNECTING ROD
UNLOADING VALVE
TORQUE
BOLT
10010 kg-
M6
15010 kg-
M8
30020 kg-
M14
10010 kg-
UNLOADING VALVE
15010 kg-
GLAND
30020 kg-
CYLINDER HEAD
SERVICE VALVE(SUC)
CONNECTING ROD
38030 kg-
25020 kg-
SERVICE VALVE(SUC)
M10
SIGHT GLASS
BASE
BASE
GLAND
TO RQ UE
PART
M10
25020 kg-
CYLINDER HEAD
SERVICE VALVE(DIS)
45030 kg-
SERVICE VALVE(DIS)
35020 kg-
M14
45030 kg-
35020 kg-
Engine
40ps(29.42kw/2,200rpm)
Part Function
Alternator
The alternator generate electric power during the engine operating time
and supplies electric power to the Cond.motor and the Evap.motor.
Control Panel
CONTROL PANEL
- O n th e s te p s o f
K ey"O N "
T u rn o n th e O IL & S O U R C E
la m p s .
- O n th e s te p s o f
" A fte r s ta rt"
T u rn o n th e B A T & S O U R C E
la m p s .
Basic Circuit
Maintenance cycle
Estimated
Inspection period
Adjustment
Inspection Item
replacement
Work contents
time or
standard
Daily
Weekly
Monthly
Season
number of
year
Compressor
Level check at
2years
sight glass
Inspection
Oil leakage
Overhaul
Piping joints
Inspection
5,000hours
Visual inspection
gas leakage
Refrigerant
charge
Refrigerant
cylinder
Condenser
Leak detector
Inspection
No bubbles in sight
glass
Inspection
Leakage, damage,
5years
aging
Cleaning
Soiling
Gas leakage
Oil smears
Inspection
Cleaning
Soiling
Evaporator
Gas leakage
Oil smears
Inspection
Expansion valve
Inspection
Operation
3years
Unloading valve
Inspection
Operation
5years
By-pass valve
Inspection
Operation
5years
Remarks
Maintenance cycle
Estimated
Inspection period
Adjustment
Inspection Item
replacement
Work contents
time or
standard
Daily
Weekly
Monthly
Season
Remarks
number of
year
pressure
switches
Inspection
Operation
5years
Relief valve
Inspection
Gas leakage
Dryer
Inspection
No difference
5years
3years
Inspection
Gas leakage,
5years
operation
O-ring
Inspection
Evaporator filter
Inspection,
Soiling
2years
clogging
cleaning
Evap. Motor
Inspection
Operation
3years
Cond. Motor
Inspection
Operation
3years
Duct joint
Inspection
Deformation, aging
2years
sponge rubber
Moun-
Unit sealing
Inspection
Deformation, aging
2years
ting
rubber
Unit suspension
Inspection
Deformation,
2years
damage, wear
Maintenance cycle
Estimated
Inspection period
replacement
Adjustment
Inspection Item
time or
Work contents
standard
Daily
Weekly
Monthly
Season
number of
year
control
Selector switch
Inspection
Operation
Lamps
Inspection
Operation
Connectors
Inspection
Looseness
Power cable
Inspection
Looseness, damage
Room
Inspection
Operation
thermostat
Harness
Inspection
Damage
Remarks
Maintenance cycle
Estimated
Inspection period
replacement
Adjustment
Inspection Item
time or
Work contents
standard
Daily
Weekly
Monthly
Season
number of
year
Visual inspection
for oil and fuel
No leakage
leakage
Strong:1,700rpm
Engine
Speed check
Medium:1,400rpm
Weak:1,100rpm
Overhaul
As stipulated by
manufacturer
P
O
Replacement
Visual inspection
According to engine
200Hours
W
E
instruction manual
Oil filter
Replacement
200Hours
According to engine
element
Fuel filter
Cleaning
300Hours
instruction manual
element
Replacement
600Hours
Engine coolant
Inspection
Level
Radiator hose
Inspection
Damage,aging
600Hours
1Year
Remarks
Maintenance cycle
Estimated
Inspection period
replacement
Adjustment
Inspection Item
Work contents
time or
standard
Daily
Weekly
Monthly
Season
number of
year
Visual inspection
for oil and fuel
No leakage
leakage
Strong:1,700rpm
Engine
Speed check
P
Medium:1,400rpm
Weak:1,100rpm
Overhaul
As stipulated by
-
manufacturer
Oil level gauge
E
R
Engine oil
Replacement
Visual inspection
According to engine
200Hours
instruction manual
Oil filter
Replacement
200Hours
According to engine
element
Fuel filter
Cleaning
element
Replacement
Engine coolant
Inspection
Level
Radiator hose
Inspection
Damage,aging
300Hours
instruction manual
600Hours
600Hours
1Year
Remarks
Maintenance cycle
Estimated
Inspection period
replacement
Adjustment
Inspection Item
Work contents
time or
standard
Daily
Weekly
Monthly
Season
number of
year
Visual inspection
for oil and fuel
No leakage
leakage
Strong:1,700rpm
Engine
Speed check
P
Medium:1,400rpm
Weak:1,100rpm
Overhaul
As stipulated by
-
manufacturer
Oil level gauge
E
R
Engine oil
Replacement
Visual inspection
According to engine
200Hours
instruction manual
Oil filter
Replacement
200Hours
According to engine
element
Fuel filter
Cleaning
element
Replacement
Engine coolant
Inspection
Level
Radiator hose
Inspection
Damage,aging
300Hours
instruction manual
600Hours
600Hours
1Year
Remarks
Maintenance cycle
Estimated
Inspection period
replacement
Adjustment
Inspection Item
time or
Work contents
standard
Daily
Weekly
Monthly
Season
Remarks
number of
year
P
O
Tension
According to engine
adjustment
instruction manual
Inspection
200Hours
Damage,aging
Alternator
Inspection
Operation
Muffler
Inspection
Air cleaner
U
element
Cleaning
Inspection
Cloggy
500Hours
every
50Hours
Engine air
intake hose
Inspection
Cracking,aging
Inspection
Cracking,aging
Radiator
Inspection
Leakage
soil
3Years
2Years
2Years
Engine air
Inspection
Aging
Inspection
Soil
breather hose
Engine throttle
valve
When engine
speed drops
Trouble Shooting
Trouble
Probable cause
Corrective cause
Trouble Shooting
Trouble
Probable cause
Corrective cause
Trouble Shooting
Trouble
Probable cause
Corrective cause
3. Leaking problem
1. Replace hose.
2. Seal or leak position check & replace.
3. Replace gasket.
4. Check & Repair.
Thank you