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BIG TWIN

Big Twin 1984-’09


Pages 1-428
Classic 1915-1983
Pages 429-768
XL 1957-’09
Pages 769-972
Multi-Fit/Chopper
Pages 973-1210
Tools-Maintenance
Pages 1211-1280
Big Twin 1984-’09 Index
BRAKE CONTINUED CHOKE CABLE….............................343
A Tee/Tube..................................137 CIRCUIT BREAKER.........................288
ADVANCE UNIT..................…264-266 BREATHER...........….............316-319 CLAMP
AIR CLEANER...........................299-319 Gear.......................................20 Cable.............................................336
Adaptor...........................313,316 Upgrade Kit......................................39 Chrome...................................336
Breather.............300-302.305,313-319 Valve…….........................................17 Exhaust.....................................251
Cone................................219,313-314 Valve Machining Service............1220 Hose............................1139,1241
EFI......................................315 BUMPERS………............................188 CLEANERS...............................1226
F i l t e r. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 5 BUSHING LIST…............................1265 CLUTCH...............................68-77
Gasket.............................1271 Adjuster................................76
Hi Flow................................299-305 C Arm...............................................76
Insert........................309 CABLE Cable..................................338-339
Mount..........................316,328 Battery...........................................296 Control (Handle)…...........................77
Te a r d r o p. . . . . . . . 3 0 6 , 3 0 8 , 3 1 0 - 3 1 1 Choke…....................................…343 Hub..........................................68-70
Turbo......................299,307,312 Clamp............................................336 Hydraulic.....................................77
Velocity Stack.................................307 Clutch...…..............................339 Jockey.................................108-110
AIR FILTER.......................................315 Covering........................................341 Lever….......................................76-77
Recharge Service Kit.....................315 Fitting.............................................339 Packs..........................................68-74
ALLEN SCREW LIST Heat Shrink Tube............................295 Pedal Pad...............................108,115
Kit.............................344-345,1277 Idle................................337,340 Plate...........................................74
ALTERNATOR……....................279-281 Repair Clamp.................................339 Police Kit..........................................74
Cover(Rear)...............................89 Spark Plug…..........................259-260 Pressure Plate.......................68,72-75
Ring Replacement......................1218 S p e e d o m e t e r. . . . . . . . . . . . . . . . . . . . . 3 4 1 Pushrod....................................76
AXLE...................................391-397 Throttle…….........................337,340 Release......................................76
Adjuster........................396-397 Wire Loom Clip..............................295 Rocker......................................109
Cap.................................391,396 Wrap.....................................339 Rod.....................................95-100
Front….................................391 CALIPER…........................119-129 Spring.....................................71,73
Nut/Cover...............391,394,396,399 Brake Inserts (Chrome).................119 COIL............257-258,266-268,270-271
Rear…......................................394 Front…….........................126-129 Bracket.....................................257
Spacer…..............................393,395 Rebuild…................................130 Cover...............................253,256
Rear…...............................120-123 COIN HOLDER..................................984
B CAM…...................................16,22-27 CONDENSER.......................266,274
BACKREST…................................179 Bearing................................15-16 CONNECTING ROD............................13
BAFFLE……...................................250 Bushing.....................................14,23 CONNECTOR (Wire)..................294-295
BATTERY..............................296-298 Bushing Replacement..................1217 COTTER PIN LIST..........................1278
Cable…….............................296 Chest Kit.........................................22 COUNTERSHAFT......................61-63
Cover/Side/Top........................298 Cover/Gasket.........................22 Sprocket......................................78
Hydrometer........................296 Gasket Kit….....................................54 COWL............................................1039
Pad Kit.......................................298 Gear……................................15,23 CRANKCASE...............................10-11
S t ra p. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 8 Performance Kit...............................23 Bearing....................................14-16
Terminal Hardware.....................296 Shaft......................................16,24-26 Bolt.........................................10
BEARING CAPS Breather Valve..................................17
Cam…….................................15-16 Axle.....................................391,396 Bushing...............................15
Fork Stem.....................................173 Chrome........................................1276 Crankpin...............................13
Neck Post....................................173 Gas.....................................1149-1144 Sensor Cover.................................16
Pinion.................................15-16,23 Hub.......................................401-403 Sprocket Shaft.................................15
Rod......................................13 Oil...........................................368 Vent Filter..................................319
Throw-Out…..........................76 CARBURETOR......................321-333 CRANKPIN................................13
Wheel.........................398-399 Adaptor...............................320-321 CRANKSHAFT...............................14-15
BELT DRIVE…......................…82-83 Atomizer.....................................326 Balancing Service........................1219
Belts (Rear)…...........................90-91 Bendix....................................321 CUSTOMIZER KIT...............................43
Guard....................82-89,180-181 CV....................................323-326 CYLINDER….............................48-51
Pulley….......................86-87,90-94 Dell’ Orto........................................327 Base Cover........................................9
Sprocket Bolt Kit..............................79 Edelbrock...........................327 Big Bore Kit................................48-51
BOLT LIST….................................1277 EFI....................................322 Boring Service.............................1216
BOOKS..................................1222-1225 Holley.................................327 Gasket........................................55-57
BRAKE Induction System....................322,327 Heads…...........................37-41
Banjo Bolt......................................138 Jet.............................326,330,332 Sleeving Service..........................1216
Caliper…..............................119-123 Keihin............................323-326 Studs.........................................36
Caliper Cover..........................120,126 Manifold..................41,320-321 TC-88................................50-51
Caliper Front........................126-129 Mikuni................................332-333 V-Rod...............................................53
Caliper Rear........................…120-125 Power Tube....................................324
Caliper Rebuild.............................130 S&S.................................329-331 D
Disc…..................................131,155 SU.........................................327 DASH….................................353-357
Fittings & Parts...............................139 Weber...........................................328 Base....................................353
Forward Controls....................100-115 CASE….................................10-11 Decal......................1145-1147
Hose…….............................138 Bolt Set............................................10 Panel/Dividers................354,363
Lever(Handle)...............992-1005 Boring Service.............................1216 Skull...........................992-993
Line……........................138,140-141 Race..............................................15 Wiring..................................353
Master Cylinder (Rear)...........117-119 CHAIN DECAL.........................1145-1147
Master Cylinder (Front).......1004-1005 Adjuster….....................................80 DECORATION..........................419
Master Rebuilds.............................118 Bolt Kit............................................79 DERBY COVER.....................388-390
Pedal............................115-116 Diamond……...........................1007 DEUTSCH CONNECTOR..........293-294
Pedal Pad....................................1014 Drive System...................................72 DIAGNOSTIC.........................1239
Pedal Spring.........................116-118 Guard……................................180 DIPSTICK.....................................368
Plunger…..........................116-117 Master Link..................................1007 DOWEL PIN LIST............................1274
Reservoir Cover......................116-119 Primary..............................80-81 DRAIN PLUG
Rod…...............................115-116 Rear…................................1006-1007 Engine...........................................368
Rotor……....................…123,125-137 Tensioner..........................78,80 Fork...............................................168
Spring Fork.........................1160-1163 T s u bu k i . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 0 6 Oil.................................................373
Switch…...............................137-138 CHAIN GUARD…..............................180 Transmission...................................60

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DRESS UP KIT….......................345,379 FENDER CONTINUED
DRIVE TRAIN...............................72,211 Pads (Seats)..............1184-1185,1187 G
Rail................................................188 GAS
E Rear…….......................................185 Cap....................................1140-1144

BIG TWIN
ELECTRICAL Rivet..............................................183 Dash/Tank Kit.......................353-357
Battery....................................296-297 Spring Fork...................................183 Decal.................................1145-1147
Coil...........................257-258,266-271 Strut........................................187-188 Divider(Tank)................................363
Ignition....................................261-267 Trim/Tip.....................184,186,188-189 Emblem............................1145-1147
Regulator................................275-276 FILTER Filter...........................................1137
Spark Plug..............................259-260 Air.................................................315 Gasket (Cap)..............................1270
Starter............................................282 Fuel....................................1137-1138 Line...................................1138-1139
Switch.....................................290-291 Oil...........................................372-374 Mount....................................346,352
Terminal.........................................288 FLASHER........................................1108 Panel.....................................354,363
Wiring.....................................292-293 FLYWHEEL....................................12-13 Petcock.............................1134-1137
EMBLEM................................1145-1147 Balance Service........................1219 Sender Unit...............................1144
ENGINE..............................................8-9 Crank Sensor Cover......................16 Shut-Off......................................1137
Bar/Leggin..............................190-191 Remanufacture….......................1218 Tank.......................................346-351
Bushing List.................................1265 FOOTBOARD.........................1025-1031 Trim...................................1145-1147
Case...........................................10-11 Extension Kit...............................104 GASKET.........................................56-57
Chrome Valve Cover...................38-40 FOOTPEG..............................1006-1025 Air Cleaner..................................1271
Dress Up Kits.........................345,370 Extender...................................1018 Cam Cover.............................22,1267
Flywheel....................................12-13 Heel Rest....................................1013 Carburetor...................................1271
Gasket.......................................56-57 Relocate.....................................1024 Cylinder.............................54-57,1266
Guard/Leggin................................192 FORK.........................................142-171 Distributor Base...........................1268
Hardware Kit..........................344-345 Boot.......................................161,160 Engine........................................56-57
Heads.........................................37-41 Brace......................................154,166 Exhaust.........................................251
Headbolt/Cover................................38 Bushing.........................................168 Fender........................................1270
Interface (Trans)..............................66 Cap.........................................170-171 Gas Tank Cap..............................1270
Mount................................10,252-255 Conversion Kit(Glide)....................162 Gasket List.........................1266-1271
Performance.................................9,12 Cover.............................................157 Generator....................................1267
Race................................................15 Cowl...............................................154 Head................................................55
Remanufacture Service...............1218 Damper...................................166,168 Ignition........................................1268
Roller..........................................14-15 Drain Plug......................................168 Inspection...................................1268
Seal List..............................1273-1274 Fender(Front)..........................144,154 Manifold......................................1271
Sealant........................................1228 Glide..............................................156 Master Cylinder.....................118,1270
Short Block......................................10 Internal..........................................168 Oil Pump......................................1267
Skid Plate......................................205 Inverted..........................................142 Primary........................................1267
Spacer List...................................1278 Installation Kit...............................150 Pushrod.......................................1267
Sprocket...........................................81 Leg Bushing Installation..............1220 Removal......................................1228
Stabilizer........................................255 Leg Sets.................................160-161 Rocker................................54,56,1266
Stroker Kit.....................................9,12 Lock Tab List...............................1275 Sealant........................................1228
EXHAUST...................................215-250 Lowering Kit..................................167 Taillight.........................................1270
Baffle.............................................250 Neck Cup................................172-173 Tappet Guide...............................1267
Blue Shield....................................226 Neck Kit..................................153,172 Top End...........................................56
Bracket..........................................251 Oil/Changing Instructions...............142 Transmission...............................1269
Chrome Guard...............................226 Phatt..............................................143 GASKET KITS...............................57-57
Clamp............................................251 Plug (Top)...............................163,171 GAUGE
Cross Over.....................................238 Raked Neck Kit..............................172 Dipstick.........................................368
Dual........................................229,239 Seals.............................................170 Oil....................................372,378-379
End Sets...................215,228,236,240 Slider...............................157,160-164 Speedometer..........................358-361
Fishtail...........................................245 Spring Fork.............................731-741 Tachometer.............................361-362
Gasket...........................................251 Springs...................................167-168 GOGGLES.......................................1212
Goose............................................217 Stabilizer.................................166,168 GRIPS....................................1033-1038
Header Set....................................224 Stem Parts..............................170,173
Heat Shield......................222,248-249 Stop........................................168,171 H
Muffler...............240-242,244,246-247 Triple Tree....143-144,147,153,156,158-159,162 HANDGRIP.............................1033-1038
Oxygen Sensor..............................243 Tube/Slider.............................164-165 Cover(Leather).............................1034
Port Replacement........................1220 FORK TUBE..............................164-165 HANDSHIFT.....................…......108-110
Sleeve............................................248 FORWARD CONTROL..............100-115 HANDLEBAR.............................985-999
Taper Valve....................................248 FRAME.......................................199-214 Control/Switch......................995-1003
Tip.............................215,228,236,240 Bar(Rear)......................................192 Damper.....................166,168,990-991
Upsweep.................................218,227 Cover.............................................203 End Plug......................................1038
V-Rod.............................................230 Guard.....................................190-191 Riser.........................154,975,985-991
Wrap..............................................224 Neck Kits................................172-173 Spring Fork..................................1160
Offset Components.................202,207 Wiring.................................1000-1003
F Right Side Drive............................206 HARDWARE KIT...............................345
FENDER.....................................182-189 Rolling Chassis Kit..........582-584,589 HEADLIGHT..........................1039-1057
Bolt Set..........................................187 Skid Plate......................................205 Bates...........................................1048
Brace ...........................................184 Stand(FLT)...................................1224 Bracket...............................1056-1057
Bracket...................................182-183 Swing Arm...............198,201,207-212 Bulb....................................1054-1055
Bumper..........................................188 Trim & Cover..................................210 Cowl.............................................1039
Emblem.........................................189 FRONT END...............................142-173 FLH/FLT..............................1040-1041
Extension(Rear).....................185-186 Springer..............................1156-1159 HID..............................................1053
Flat..............................................1173 FUEL SpotLamp........1058-1059,1060-1063
Front.......................................182-183 Injection......................................322 Spring Fork..................................1052
Glide.......................................182-183 Line..............................371,1138-1139 Trim/Ring............................1049,1098
Grill................................................188 Petcock..............................1134-1137 Visor...................................1049,1098
Light.............................................1110 Selector..............................1134-1137 HEADS...........................................37-41
Luggage Rack.................178,427-428 Shut-Off......................................1137 Bolt.............................................36,41
Mount............................................183 FUSE HOLDER................................296 Cover.....................................38-39,41
Mud Flap........................................184 Gasket.............................................55

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HEADS CONTINUED MASTER CYLINDER POLISH/CLEANERS.....................1226
Remanufacture Service...............1217 Cover...........................................1004 POUCH.............................................363
Resurfacing Service.....................1217 Front...................................1004-1005 PRIMARY
HEATSHIELD......................222,248-249 Gasket.........................................1004 Adjuster...........................................80
HELICOIL SERVICE........................1217 Rear........................................117-119 Chain...............................................81
HIGHWAY BAR......................1008-1010 Rebuild Kit..........................1005,1118 Cover......................................381-383
HORN....................................1111-1115 MIRROR.................................1116-1132 Derby......................................388-390
HOSE............................1241,1138-1139 Metric Adaptor.............................1125 Dress Up Kit...........................345,379
Covering.......................................245 RS Mount.....................................1125 Drive Kit....................................72,211
Ends.............................................371 MODULE...........................................269 Gasket....................................386-387
HUB....................................398,401-403 MOTOR SHOP SERVICE Hardware.......................................386
Alternator Ring Replacement......1218 Inner.......................................384-385
I Breather Valve Machining…........1220 Inspection Cover....................388-390
IGNITION..................................265-267 Cam Bushing Service BT............1217 Outer.....................................381-383
Advance Unit..........................264,266 Case Boring................................1216 Screw Kit................................386-387
Coil..........................257-258,266-271 Crankshaft Balancing…..............1219 PULLEY.........................................86-94
Condenser.............................266,274 Cylinder Boring...........................1216 Bolt..................................................79
Controller...............................267-272 Cylinder Sleeving........................1216 Brake/Rotor Kit.............................123
Fuel Injected..........................271-273 Engine Remanufacture...............1218 Disc Spacer (Rear).........................78
Magneto........................................274 Exhaust Port Replacement.........1220 Cover/Spinner.................................94
Module...................................267-272 Flywheel Balance........................1219 Spacer/Nut......................................91
Points.....................................264-266 Flywheel Remanufacture.............1218 PUSHROD
Spark Plug..............................259-260 Fork Leg Bushing Install..............1220 Clutch.............................................76
Switch....................................288-289 4 Speed Rebuild Service.............1220 Cover.....................................28,34-35
Timing Plug....................................261 Head Remanufacture...................1217 Engine..............................23,29,30-31
Tune Up.................................264-266 Head Resurfacing........................1217 Seal...........................................34-35
Vacuum Switch Assembly.............269 Long Block Remanufacture.........1218
Weight Spring................................266 Short Block Remanufacture.........1218 R
Wire Clamp...................................295 Spark Plug Helicoil Install............1217 RACE
Wiring.....................................291-283 Transmission Remanufacture......1220 Case................................................15
INDICATOR LIGHT........1049,1109-1110 Valve Seat Service......................1217 Rod.................................................13
INDUCTION SYSTEM….............322,327 Wheel Truing/Building..................1220 RAIL
INSPECTION COVER................388-390 MOTORCYCLE COVER..................1245 Fender............................................188
INSPECTION TAG…..........................192 MUD FLAP........................................184 Sissy Bar......................................1171
INTAKE..................................41,320-322 MUFFLER..................................240-247 REFLECTOR..........................1090-1098
EFI..........................................320-322 REGISTRATION HOLDER................870
N REGULATOR.............................275-276
J NECK CUP KIT..........................172-173 RELAY...............................................286
JETS...................................323-324,330 NUT LIST................................1279-1280 RIM....................................................400
JIFFY STAND.............................174-177 RINGS............................................48-53
JOCKEY.....................................108-110 O RISER
O-RING LIST...................................1272 Glide.......................................985-991
K OIL Spring Fork.........................1160-1161
KEYS...............................................1275 Cooler.....................................376,380 RIVET
KICKSTAND...............................174-177 Dipstick.........................................368 Brake/Clutch..................................536
KICKSTART.........................................67 Drain Plug.....................................373 Fender...........................................183
KROMMETT....................................1279 Fill Cover........................................65 Saddlebag...................................1264
Filter.......................................372-374 ROCKER........................................38-42
L Fittings....................360,371,375-377 Arm.................................................42
LENS......................................1083,1085 Gauge.............................372,378-379 Box/Kit..........................................9,54
LEVER.....................................995-1005 Hose Cover TC-88…......................65 Clutch Kit................................108-109
LICENSE HOLDER................1087-1090 Line........................................369-371 Cover (Chrome)..........................38-40
LIFTER...........................................30-31 Oil(Quarts)..................................1227 Gasket........................................54,56
Base...........................................28,33 Plug........................................367-368 ROD
LIFTS.....................................1229,1232 Pressure Switch............................290 Brake......................................115-116
LIGHT Pump..........................................17-21 Connecting......................................13
Bar...............................................1095 Seal....................................1273-1274 Clutch.......................................95-100
Cowl............................................1039 Tank........................................364-367 Shift..........................................95-100
Fender.........................................1110 ROLL PIN LIST................................1274
Headlight............................1039-1057 P ROLLER.........................................14-15
Indicator.....................1049,1109-1110 PARTS MANUAL...................1222-1225 ROLLING CHASSIS KIT...................203
Marker................................1091-1097 PEDAL PAD.....................................1014 ROTOR
Reflector............................1090,1098 PEGS.....................................1006-1025 Alternator.......................................278
Signal.................................1099-1108 PETCOCK..............................1134-1137 Brake......................................132-136
Spotlamp..........1058-1059,1060-1063 PILLION PAD................1184-1185,1197 Cover............................................137
Taillight..............................1064-1086 PINION......................................15-16,23 Kit...........................................120-123
Turn Signal.........................1099-1108 PIPES.........................................215-250
PISTON..........................................48-53 S
LOCK TAB LIST..............................1275
LONG BLOCK SERVICE................1218 PLUGS SADDLEBAG.........................…419-421
LOWERING KIT End Plug......................................1038 Filler Panel.....................................423
Fork…...........................................167 Fork(Top)................................163,171 Relocation(Signal).........................420
Rear........................................193-195 Fork Drain.....................................168 Support/Trim..........................420-421
LUGGAGE RACK...............178,427-428 Magnetic........................................368 SCREW LIST...................................1280
Oil Tank..................................367-368 SEAL LIST..............................1273-1274
M Spark Plug..............................259-260 SEALANT........................................1228
MAGNETO........................................274 Timing............................................261 SEAT..........................................412-418
MAINSHAFT...................................61-64 Transmission Fill.........................66-67 Buddy...................................1205-120
MANIFOLD............................41,320-321 POINTS......................................264-266 Pads...................416,1184-1185,1187
MANUALS.............................1222-1225 Conversion Kit..............................264 Police..................................1200-1204
MARKER LAMP.....................1091-1097 Cover......................................260-261 Rigid............................................1186

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SEAT CONTINUED STARTER CONTINUED TRANS CONTINUED
Solo........................................415,417 Shaft......................................284,285 Offset Plate...............................63,384
Springs/Hardware.................418,1199 Solenoid........................................286 Oil Seal Kit.......................................64
SERVICE MANUAL................1223-1225 STATOR.....................................277-280 Pawl............................................62-64

BIG TWIN
SHIFT STRUT........................................187-188 Plug.................................................60
Arm............................................95-96 STUD LIST......................................1275 Posi..................................................64
Bracket...........................................95 SUSPENSION...........................193-197 Remanufacture Service.............1220
Fork Shaft..................................62-63 SWING ARM.............................212-214 Right Side Drive..............................59
Forward Control.....................100-115 Rebuild...................................212-214 Seal List............................1273-1274
Hand......................................108-110 Wide Drive Kit.................198,207-209 6 Speed......................................58-59
Heel/Toe..........................................97 SWITCH Sprocket...........................................77
Jockey....................................108-110 Brake...............................137-138,290 Vent Canister...................................65
Knob..............................................108 Button.....................................283,289 TRIPLE TREE............................154-162
Lever..........................................96-99 Hi-Lo Beam....................................291 Raked.....................................158-159
Linkage/Rod ...................................97 Ignition...................................288-289 Spring Fork.........................1160-1163
Pawl Assembly.................................64 Key Mount..............................288-289 TUBE (Tire)…..................................1158
Pedal Pad...............................108,115 Neutral..........................................290 TUNE UP…................................264-266
Peg................................................111 Oil Pressure..................................290 TURN SIGNAL.......................1099-1108
Posi.................................................64 Pushbutton....................................291 Equalizer......................................1108
Rocker...........................................109 Turnsignal......................................290 Flasher........................................1108
Rod..........................................95-100 Vacuum.........................................290 Relocation Kit..............................1105
Shaft...........................................62-63 Wiring.................................1000-1003
SHIM LIST.......................................1265 T
SHOCK.......................................193-197 TACHOMETER..........................361-362 V
Adjustable...............................193-197 TAILLIGHT.............................1064-1086 V-ROD................................................230
Air..................................................197 Bulb.............................................1086 VALVE............................................44-47
Lowering Kit............................193-195 Connector....................................1086 Cover........................................38-40
SHOP SERVICES..................1216-1220 Derby Mount...............................1077 Guide...............................................47
SHORT BLOCK..................................10 Fender Mount.....................1078-1079 Seat/Seal/Shim..............................44
SHOW BIKE KIT...............................345 Gasket.........................................1098 Spring….........................................44
SIGNAL..................................1099-1108 Lens....................................1083,1085 Valve Seat Service.....................1217
SIREN..............................................1112 Side Mount.........................1068-1077 VELOCITY STACK............................307
SISSY BAR..............................179,1171 Tombstone..........................1080-1081 VOLTAGE REGULATOR…........275-276
SKID PLATE......................................205 Vintage...............................1082-1083
SKULL STUFF...........................992-993 Wiring..........................................1086 W
SLIDER......................................160-165 TAPPET.....................................28,32-33 WASHER LIST.......................1278,1280
SOLENOID.......................................286 Block...............................................33 WHEEL
SPACER LIST..................................1278 TC-88 Cam....................................26-27 Axle........................................391-397
SPARK PLUG...........................259-260 Cam Chest......................................16 Bearing...................................398-399
Cover.............................................260 Case................................................11 Building/Truing Service................1220
Helicoil Installation......................1217 Cylinder......................................48-49 Cast...............................................409
Wire.......................................262-263 Engine Upgrade..............................48 Cover.............................................409
SPEEDOMETER.................358-350,361 Flywheel..........................................12 Front.........................404-405,407,410
Cable.............................................341 Gasket........................................54-57 Hub(Cap)........................398,401-403
Digital............................................341 Heads.........................................40-41 Rear.......................................405-411
Drive Unit...............................342-343 Oil Pump..........................................17 Rim................................................400
Lamp Socket.................................359 Piston.........................................48-49 Seal...............................................399
Mini................................................360 Pushrod......................................28-29 Spacer...................................393-398
Mount............................................362 Rocker Arm.....................................42 Spoke.....................................402-403
Reset Knob............................358-359 Rocker Box......................................40 Spool...........................................1159
Sensor...........................................342 Tappet..............................................28 Truing/Building Service...............1220
SPOKE......................................402-403 Valve Spring....................................46 WIND DEFLECTOR..........................426
SPOOL WHEEL..............................1159 TERMINAL........................................288 WINDSHIELD.............................422-426
SPOTLAMP.........1058-1059,1060-1063 THROTTLE.................................333-340 WIRING
SPRING FORK......................1160-1163 Cable...............................334-335,337 Clamp............................................295
SPRINGS Housing.......................334,1032-1033 Connector..............................294-295
Brake Pedal............................117-118 Internals….....................................334 Dash…...........................................353
Clutch.........................................71-73 TIMING.......................................264-273 Deutch Connector..................293-294
Fork........................................167-168 Plug...............................................261 Diagnostic System…..............291-292
Kickstand................................174-177 TIRE.......................................1148-1157 Handlebar...........................1000-1003
Relief Valve....................................21 Tube/Repair/Stop&Go..................1158 Harness..................................292-293
Valve...........................................44-46 Wide Kit.........................207-211,1153 Ignition....................................291-293
SPROCKET TOOL BOX...............................178,1170 Shrink Wrap Tubing................295,339
Bolt Kit.............................................79 TOOL KIT........................................1221 Spark Plug.............................262-263
Compensating.................................81 TOOL ROLL....................................1214 Terminal.........................................288
Countershaft...................................78 TRANSMISSION............................58-67 Tie Strap........................................295
Engine.............................................81 TRANS Turnsignal..........................1000-1003
Rear................................................78 Countershaft..............................61-63 Wire...............................................295
Offset Kit.........................................78 Cover..........................................65-66 Wire Loom Clip..............................295
Shaft................................................15 Dipstick.......................................66-67 WRIST PIN............…...........................52
Transmission...................................78 Drain Plug........................................60
STANDS............................174-177,1224 Fill Plug......................................66-67
STARTER..................................282-288 5 Speed......................................59-67
Coupler..........................................284 Gasket.............................................64
Cover............................................282 Installation Tool...................1254-1255
Drive.......................................283,285 Interface Cover................................66
Housing.........................................287 Kicker Conversion...........................67
Relay.............................................286 Mainshaft....................................62-64
Repair...........................................282 Mount Plate.....................................63
Ring Gear.....................................284 Neutral Switch..............................290

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Welcome to Our 2009 Catalog

6
Source Date 10.20.08

7
BIG TWIN
124” Engine
10-4019 Installed

10-4021

S&S 124” Super Sidewinder Plus Evolution Style Engines are available in natural aluminum or polished finish and feature
HVHP oil pump, compression releases, piston cooling oil jets, chrome plated die cast rocker covers, roller rocker arms, IST ignition
system billet timing cover and billet lifter blocks. The IST ignition system features knock sensing technology that will prevent dam-
age to the engine due to detonation or knock.
The Super Sidewinder Plus will fit in any stock dimension frame or custom frame. Other features include forged 10.8:1 pistons, 640
cam, 45/8” stroke flywheel and 45/8” bore Cylinders and is supplied with an S&S “G” series carburetor. Factory assembled by S&S
with their 3 year warranty.
VT No. Finish
10-4019 Natural
10-4021 Polished

113”
S&S 4” Bore Super Sidewinder Assembled Long
Block is a V2 style 4” bore with a 4 1/2” stroke that yields
113 cubic inches. Complete engines feature Super stock
crankcase assembly with Timken left main bearing,
hydraulic tappets, adjustable pushrods, roller rocker arms,
single plug heads (1993-up type) that have a high turbu-
lence combustion chamber, chrome two piece rocker cov-
ers, billet oil pump, Super ‘G’ carb with correct air cleaner
assembly, forged pistons (10.1:1 compression), S&S 562
camshaft (.560 lift) and flanged style gear cover with
chrome steel outer cover. The Super Sidewinder is slightly
shorter than a stock V2 Big Twin so frame fit is not a con-
cern. Shipped fully assembled with an S&S 3 Year Factory
Warranty.
VT No. Finish
10-1993 Natural
10-4022 Polish
Replacement Parts
Replacement Pistons and Rings for S&S motors. Piston kits Replacement Ring Sets for S&S Pistons Only.
include rings, wrist pins and clips. Replacement ring sets are for Bore Size STD .010 .020
two pistons. 4” 11-1300 11-1301 11-1302
Motor Bore Size STD .010 .020 4 1/8” 11-1400 11-1401 11-1402
111” 4 1/8” 11-1560 11-1561 11-1562
113” 4” 11-1410 11-1411 11-1412
124” 4 1/8” 11-1556 11-1557 11-1558

8
124” Engine Upgrade Kit
S&S 124” Twin Cam Hot Setup Kit allows owners of 1999-up

BIG TWIN
88” or 96” Twin Cams to upgrade to 124” using the stock 10-0491
crankcases. Kits include 4 5/8” flywheels, .640 gear drive cam
set, 4 1/8” bore cylinders, pushrods, roller rocker arms, 91cc
cylinders heads (10.8:1 compression), electric compression
releases and chrome rocker boxes. Available in natural or black
finish.
VT No. Fits Finish
10-0490 1999-06 TC-88 Natural
10-0491 1999-06 TC-88 Black
10-0492 1999-06 TC-88B Natural
10-0493 1999-06 TC-88B Black
10-0494 2007-up TC-96 Natural
10-0495 2007-up TC-96 Black
10-0496 2007-up TC-96B Natural
10-0497 2007-up TC-96B Black

Rocker Box Kits


11-2700 11-2701

11-2701 Underside
Chrome 2 Piece Rocker Box Set for 2 heads for 1984-99 Ev
11-2700 Underside
models.
Chrome Rocker Box Set fits TC-88 for 2 heads. VT No. Item
VT No. Item 11-2701 Rocker Box Set
11-2700 Rocker Box Set 15-1503 Gasket Set
15-1502 Gasket Set
Left Cylinder Base Cover

42-1172
42-1173

42-1173 Left Side Cylinder Cover


Installed bolts to engine center stud
for secure installation.
VT No. Fits
42-1172 2007-up FXST
42-1173 2007-up FLT,
2006-up FXD 42-1172

9
Short Blocks
V-TWINTM 80”Short Blocks are shipped fully assembled as
shown. All 80” units feature an S&S Crankcase, Sifton Oil
Pump/Breather assembly, stock stroke flywheel, Timken
Bearings, stock cam properly installed with a matched pinion
and cam gear with Torrington bearing. Assembly is supplied
with a chrome nose cone cover and chrome lifter blocks are fit-
ted with standard tappets.
VT No. Fits
10-0007 1984-90 Evo
10-0008 1992-99 Evo

Motor Mount
Bolts
10-0007

Case Bolts
Motor Case Bolt Kit includes the necessary
hardware to bolt together the motor cases of
the years listed. Available as OEM stock in
chrome, cadmium plating or custom acorn in
9854-28 chrome.
Upper and Lower
VT No. Years Model Type Finish Acorn Chrome Cad Fits
9854-28 1984-99 FXST Chrome 9882-22 9883-20 9884-20 1996-99 Evo
9855-28 1984-99 FXST Zinc 9955-27 — — 2000-up TC-88
9927-28 1984-99 FXST Allen — — 37-0569 S&S Crankcase
9927-28-P 1984-99 FXST Allen Polished Chrome Motor Case Allen Bolts fasten
Lower Only engine case halves together.
9859-20 1989-99 FXR-FLT Chrome VT No. Year Model
9860-20 1989-99 FXR-FLT Zinc 37-9191 1983-95 Big Twin Evo 1340
9928-20 1989-99 FXR-FLT Allen 37-9360 1996-99 Big Twin Evo 1340
9928-20-P 1989-99 FXR-FLT Allen Polished 9956-18 2000-up TC-88
1999-up Front Only 9956-18-P 2000-up TC-88, Polished
9937-20 1999-up FXD Allen Chrome
9936-28 1999-up FXD Acorn
Lower Front
2116-15 2000-up ST Allen Chrome
2117-15 2000-up ST Hex Chrome
2118-15 2000-up ST Hex Zinc
Trans to Motor Mount TC-88, FXD, FLT
9934-8 1999-up FXD-FLT Acorn
9935-8 1999-up FXD-FLT Allen
9935-8-P 1999-up FXD-FLT Allen Polished
37-9180 37-9185 37-9186
A
Chrome Allen Screw Kit connects
B motor mounts, front, top and rear to
frame on models listed below.
Chrome Front Motor Mount Bolt Mount Knurled.
Block. Front motor mount bolts thread into VT No. Fits
this regulator mount block. 37-9180 1991-up Dyna
VT No. Type 37-9185 1987-90 FLT-FXR
31-0635 A 37-9186 1991-up FLT-FXR
31-0739 B 37-9187 1984-99 Softail,
1985 FXWG-FXE
37-9343 37-9343 2000-up Softail

10
For TC-88
Models
Case Sets
S&S

BIG TWIN
Crankcase
10-0000 Sets are
shipped set
up with
Timken left
side bearing
and race
1984-91 Ev assembly,
Type seal and
10-0576 seal spacer,
oil pump
drive bush-
ing, needle
bearing and
pinion race for right side, (pressed in and line honed) ready to
assemble. Also included are cylinder studs, nickel plated case
bolts, crankcase fittings and a timing and magnetic drain plug.
Accepts wheels up to 8½” diameter. Note: Oil pump required for
assembly.
VT No. Year/Model Bore Oil Pump
10-0035
10-0000 1984-91 V2 Type Stock 12-8002
10-0005 1992-up V2 Type Stock 12-9924
10-0575 1992-99 V2w/EFI Stock 12-9924
10-0576 2000-up TC-88A Stock Stock
10-0291* TC-88A/Evo Stock Stock
10-0001 1984-91 V2 Type 3.878 (3 5/8) 12-8002
10-0011 1992-99 V2 Type 3.878 (3 5/8) 12-9924
10-0577 2000-up TC-88A 4.00 Stock
10-0292* TC-88A/Evo 4.00 Stock
10-0035 Evo Alt-Gen Stock 12-8002
*Note: Features Evolution Engine Mounts.

10-1020

10-0024
Delkron Engine Cases feature permanent mold
castings, CNC machined with a contoured inspection plate. All
cases accept a stroke up to 5”. Note oil pump year required.
W/Tmkn VT No. Year Models/Bore Oil Pump
10-0022 10-0014 1984-91 Evo Stock 1981-91
10-0023 10-0015 1984-91 Evo 3 5/8” 1981-91 Engine Case Sets for Evo available as bare case sets or assem-
10-0024 10-0016 1992-99 Evo Stock 1992-99 bled. Assembled case sets are line lapped and come with sprock-
10-0025 10-0017 1992-99 Evo 3 5/8” 1992-99 et shaft bearing, cam needle bearing, case bolts and cylinder
— 10-0340* 1999-up TC-88 Stock base studs installed. Bare case sets use 1969-up main bearing
— 15-0689 All Sump Gaskets, 10 pk assembly. 10-0086 is a generator-alternator style.
— 8726-8 Lifter Base Screws Sifton STD STD Years Size
*Note: Features Evo Type Motor Mounts. Assembled Assembled Bare
Also available with Timken bearing, pinion race and cylinder studs 10-4030 — 10-0086* 1984-91 Stock
installed. Pinion race is line lapped to standard size. 10-4031 10-1020 10-0097 1984-91 Stock
Delkron Cam Support Plate for TC-88 10-4032 — 10-0056 1984-91 3 5/8”
Engines features optimized oil passages for 10-4033 10-1021 10-0058 1992-99 Stock
better oil distribution and high tolerance dowel 10-4034 — 10-0059 1992-99 3 5/8”
locations for a more precise cam bore to cam *Note: Features alternator left side and generator right side.
bore location.
VT No. 43-1021

11
Flywheels 4 5/8 Stroke S&S Flywheel
Assembly fits 1984-99 BT.
Features heavy duty rods, pinion
Complete Stock Stroke
Flywheel Assembly is shipped and sprocket shaft. Assembled by
assembled and trued with shafts. S&S. Ready to install. Can be
VT No. 10-0185 requires the use used with our 11-0064 35/8” Evo
1987-up type Pinion Shaft Bearing S&S cylinder kit for 96 cubic inch
assembly and VT No. 12-0967 late or with 89” piston kits and stock
bearing retainer. V-Twin units fea- type cylinders which yields 89
ture Truett & Osborne stock fly- cubic inches. 1990-99 requires
wheels. 10-2560 pinion conversion pack-
age for carb models only.
VT No. Year Piston
10-0063 1984-99 —
10-3001 1984-89 .010
10-1091
10-3002 1990-99 STD
VT No. OEM Fits Brand 89” Evo Hot Set Up
For Big Twin 80” includes 45/8” assem-
10-1091 23906-78G 1984-90 80” VT bled flywheels, 561
10-0185 23906-78G 1973-90 80” OE cam, spring kit,
10-1088 23906-78G 1973-90 80” S&S pushrods and Super
10-0062 23906-90A 1991-92 Evo OE “E” carb kit. Yields 89
10-0064 23906-93B 1993-99 Evo OE cubic inches with
10-1042** 23906-93B 1993-99 Evo VT 91/4:1 compression
10-0960 4.25” 1984-99 VT ratio. Order piston set
10-0374 — 2007-up Dyna, FLT S&S separately if not listed.
**Note: Features replaceable pinion and sprocket shafts. VT No. Fits Piston Size
Flywheel Assembly for Twin Cam. 11-1502 1990-99 .005
VT No. OEM Year Model 11-1503 1990-99 .010
10-0370 23912-00D 2000-02 FXST 11-1504* 1984-92
10-0372 23971-03B 2003-06 FXST 11-1505* 1993-99
10-0375 23912-07 2007-up FXST *Note: 1990-99 requires 10-2560 pinion conversion package.
10-0371 23957-99E 1999-02 FXD S&S 89” Evo Stroker
10-0373 23904-03B 2003-06 FXD Replacement Piston Sets for 4 5/8
10-1290 23729-07 2007-up FXD flywheels. 9.25:1 compression with
10-0371 23957-99E 1999-06 FLT rings.
VT No. Size VT No. Size
11-0475 STD 11-0478 .020
11-0476 .005 11-0479 .030
11-0477 .010

Stroker Flywheel for TC-88


Stroker Fly Wheel Assemblies Jims Twin Cam Stroker Kits
are 4 3/8” stroke and when com- are available in 113” and 116”
10-1520 bined with Big Bore Cylinders sup- and are supplied with natural
ply. finish cylinders. Each kit
Bore Cubic Inch includes a balanced and
3 7/8 103” trued flywheel assembly with
4.00 110”
integral pinion shaft, sprocket
4.06 113”
shaft and crank pin for maxi-
mum stability and resistance
to flywheel distortion. Each kit
is press fit with Jims H-Beam
forged connecting rods and prebalanced with Arias pistons. Fits
all 1999-06 carbureted Twin Cam. A motors only.
VT No. Size Stroke Bore
VT No. OEM Year Model 11-2052 113” 41/2” 4”
10-1520 23728-07A 1999-06 Touring 11-2053 116” 45/8” 4”
1999-05 FXD S&S TC-88 Stroker Flywheel
10-1521 23727-07A 2000-06 ST’s Assemblies for all 1999-06 TC-88
10-1522 23729-07 2006 FXD models. Feature 1.500 crank pin and
Timken Bearing Sleeve will convert 2003 replaceable race bearing. Fits all mod-
and later TC-88 models from a roller bearing els with non-balancer Twin Cam
to a Timken tapered bearing. Bearing sold engines. Pistons not included.
separately. VT No. Size Stroke
VT No. 10-0856 10-1094 106” 41/2”
12 10-1095 116” 45/8”
S&S Genuine
Rods are heavy
duty replacement
Rod Assembly

BIG TWIN
rod sets included V-TwinTM Replica Stock Replacement
wrist pin bush- Rod Sets include new rods, crank pin,
ings, rod races, nuts, cages & standard rollers fitted &
matched rods, assembled. Piston pin bushings are
pins, rollers- installed and honed for stock wrist pin.
cages, & nuts, for Replaces 24281-83. Fits 1984-99
stock or stroker Evolution 1340cc.
use. “Supreme” is VT No. 10-0188
recommended for
10-0268 drag strip applica-
tions.

S&S Heavy Duty S&S Supreme Fit s


10-0268* 10-0270* 1984-99 BT Evo
*Note: Have 16 bearing steel cases cages.
SiftonTM Big Twin Rod Complete
Assembly features forged and L1981-86 BT 3-Hole Crank
machined H-Beam design of certified Pin Kit includes 3-hole
4340 steel with multi staged heat treat- crank pin, rod races, stan-
ment and are fitted with Torrington dard rod rollers, and retain-
“H-Beam” rollers with extruded alloy cages and a ers.
SiftonTM pin and matching nuts. VT No. 10-2571
Unfinished type requires honing of
upper and lower bushings. Rods are
7.440” center to center and will accom-
modate up to 5” stroke. Sifton Steel Rod Cage Set
VT No. Year Item includes 4 cages, 24366-51 and
10-0272 1981-99 Assembly standard Torrington Roller Set for
10-0274 Unfinished Rods Only 1936-up Big Twin. Replaces 42385-
40.
VT No. 10-2522

Rod Bearing Sets With Set


BT Crank Pin Nut Sets. of 3 Cages for Big Twins fitted
Eastern Jims OEM Year with standard size Torrington
12-0559 12-0606 23969-83 L1983-99 rollers for connecting rods.
The cage material is noted.
Crank Pins VT No.
10-2570
OEM
24385-40B Alloy
Cage Year
1936-86
Brand
Eastern
10-0141 24385-40B Alloy 1936-86 Sifton
12-2556 24366-51 Steel 1936-86 S&S
10-2556 24346-87A Steel 1987-99 Sifton
Connecting Rod Race Sets made from
52100 steel & hardened fits 1936-99 BT.
80” Crank Pins available from Eastern, Jims and V-Twin. Pins VT No. Brand
are made of 8620 steel with .062 heat treated penetration. Also 10-0138 Eastern
available are Eastern Super Type .120 heat treatment or Jim’s 10-0809 Jims
Cut Above Pin that has heat treating 60-62 RC to a case depth
of .100, threads are “J” type, with nuts & key included. 45° oil 10-0880 10-1205
location pins have better front cylinder cooling and lubrication.
.025 shorter pins are .025 shorter taper to taper. O.S. Pins are
oversize on bearing diameter. 180° oil location pins have more
complete bearing lubrication.
Years OEM Jims Eastern V-Twin
3 Hole 3-Hole 3-Hole Rod Set and Crank Pin Kit for replacements in 1999-2006
L1981-99 23961-80A 10-8357 10-0130 10-1211 models. Sold for use in our rebuilding service only. Rods
L1981-99 .001 O.S. 10-0353 — — include wrist pin bushings.
L1981-99 .002 O.S. 10-8358 — — VT No. Item
L1981-99 180° Oiling 10-0354 — — 10-0880 Rod Kit
10-1205 Bearing Set

13
Crank Shaft Components
Wrist Pin Bushings are available in bronze
replica type or Sifton Ampco 45 for all 1936-
up Twins. Replica type sold in pairs. Sifton
type sold each.
1936-99 1999-up
Size Big Twin TC-88 Type
STD 10-0756 — Replica
STD 10-0765 — Sifton
.002 10-0757 10-8557 Replica
.005 10-0758 — Replica
.010 10-0759 — Replica
1971-99 BT Bronze Inside Crank
Pin Flywheel Washers sold in pairs.
10-0427 VT No. OEM Size
10-0444 10-0428 10-1150 6506 STD
10-1149 6506B .005 O.S.
10-8272 10-8260 Sifton Cam Bushing Kits
includes cam and gear
shaft bushings/bearings
Left Crankcase Bearing and Spacers for 1958-99 Big Twin with lock pins and thrust
models. plate.
VT No. OEM Description VT No. Fits
12-0309 9028 (A) 1969-02 Left crankcase bearing 10-8272 1993-99 BT
12-0947 11160 (B) 1985-up Left bearing retainer ring 10-8260 1973-92 BT
14-0108 12026B (D) 1970-99 Crankcase oil seal
Motor Shaft Spacer features built in seal
14-0810 12068 (D) 2000-up Crankcase Oil Seal
flange to give added support for alternator
10-0427 24002-70 (F) 1970-99 Sprocket shaft spacer
rotor.
12-0813 24039-01A(F) 2000-02 Sprocket shaft spacer
VT No. 10-0948
12-0814 24039-03 (F) 2003-up Sprocket shaft spacer
10-0442 24032-70 (I) 1970-up .060 Sprocket shaft spacer
10-0443 24033-70 (I) 1970-up .090 Sprocket shaft spacer
10-0444 24034-70 (I) 1970-up .120 Sprocket shaft spacer
10-0445 24035-70 (I) 1970-up .150 Sprocket shaft spacer
10-0446 24036-70 (I) 1970-up .180 Sprocket shaft spacer Connecting Rod Roller Sets for Big Twins. Each set supplies
10-0447 24037-70 (I) 1970-up .210 Sprocket shaft spacer enough rollers for application only for use in alloy cages.
10-0428 24038-70 (I) Same as above, Assortment 1973-86 Big Twin
10-1212 35850-84 (I) 1970-up .010 Sprocket shaft spacer Size
10-1213 35851-84 (I) 1970-up .020 Sprocket shaft spacer STD 10-0144
10-1214 35852-84 (I) 1970-up .030 Sprocket shaft spacer .0002o/s 10-0145
10-0461 35853-96 (I) 1970-up .055 Sprocket shaft spacer .0004o/s 10-0146
10-0466 8972 (I) 2000-up Thrustwasher .0006o/s 10-0147
.0008o/s 10-0148
12-0946 .001o/s 10-0149
.002o/s 10-0150
.003o/s 10-0151

Right Crankcase Bearing and Spacers for 1958-99 Big Twin BULK PACK ROD ROLLERS (100 QTY)
models. 1973-86 Big Twin
VT No. OEM Description Size Long OEM Short OEM
12-0904 11007 (C) 1958-86 Right bearing retainer ring STD 12-4545 9186 12-4553 9441A
12-0946 11177 (C) 1987-92 Right bearing retainer ring .0002 12-4546 9180 12-4554 9442A
12-0967 11177A (C) 1993-99 Right bearing retainer ring .0004 12-4547 9181 12-4555 9443A
12-0250 24608-54 (J) Screw right case bushing .0006 12-4548 9182 12-4556 9444A
10-2533 24650-58 (K) 1958-86 Right bearing assembly, STD .0008 12-4549 9183 12-4557 9445A
10-1274 24626-87A (K) 1987-99 Right bearing assembly, .001 12-4550 9184 12-4558 9446A
white/gray .002 12-4551 12-4559
10-1275 24628-87A (K) 1987-99 Right bearing assembly, green .003 12-4552 12-4560
10-1276 24641-87A (K) 1987-99 Right bearing assembly red
10-1277 24643-87A (K) 1987-99 Right bearing assembly, blue
10-1157 24692-58 (L) 1958-86 Right bearing washer
10-1278 23928-87A (M) 1987-99 Pinion Shaft Race

14
12-0309
Sprocket Shaft
Sprocket Shafts for L1981-86 Big

BIG TWIN
Twins. Replaces OEM# 23909-80.
Jims Eastern Replica Length
10-8318 10-0416 10-0885 Stock
12-0763 10-8368 — — .250 longer
10-8369 — — .750 longer
Left Crankcase Bearing by Timken. Factory assembled with Sprocket Shaft Spacer and
correct spacer for proper end play. Seal Kit for 1970-99 Big Twins.
VT No. OEM Fits VT No. 10-8284
12-0309 9028 1969-02
12-0763 24604-00C 2003-up (2 Required)
Left Crankcase Bearing and Race Only. Two Required. Order Pinion Shaft Nut, Taper End.
snap ring & the correct spacer separately. 1969-up, OEM 9045. Eastern Jims OEM Fits
VT No. 12-0345 12-0517 12-0609 24016-80 L1981-89
Timken Bearing Spacer Shims available in 5 packs.
1969-up Big Twin VT No. OEM Size
VT No. OEM Size 10-8506 9126 .1045-.1035 Pinion Keys available in ten packs.
10-8523 9110 .0895-.0905 10-8507 9127 .1065-.1055
10-8500 9120 .0915-.0925 10-8508 9128 .1085-.1075 VT No. OEM Type Fits Style
10-8501 9121 .0945-.0935 10-8509 9129 .1105-.1095 12-0202 23985-54 Gear Side 1987-90 Semi Circle
10-8502 9122 .0965-.0955 10-8510 9130 .1125-.1115 12-0205 26348-15 Gear Side 1975-86 Semi Circle
10-8503 9123 .0985-.0975 10-8522 9131 .1145-.1135 12-0209 11218 Taper Side 1981-92 Semi Circle
10-8504 9124 .1005-.0995 10-8511 9132 .1165-.1155 12-0215 11219 Gear Side 1991-99 T-Key
10-8505 9125 .1025-.1015 10-8512 9133 .1185-.1175
10-8513 9134 .1205-.1195

Pinion Shaft
Pinion Side Case Race machined and ground to
factory specifications.

Pinion Shaft for Big Twin.


Jims Eastern OEM Size Year/Model Year OEM Jims Eastern
10-0245 10-0214 24599-58A STD 1958-92 BT 1987-89 24006-87 10-8329 10-0432
10-0248 10-0217 — .010 1958-92 BT 1958-86 Pinion Bearing Set for right
10-0249* 10-0231 24599-58B STD 1993-99 BT side includes rollers, cages, washers and
10-0250* 10-0232 24599-58B .002 1993-99 BT snap rings.
— 10-0233 24599-58B .005 1993-99 BT VT No. 10-2533
*Note: 1993-up Pinion Bearing Race features 360° oiling
groove. Can be used on 1958-87 models with later Torrington 1987-99 Pinion Gear Side Bearing Set for Big Twin. Includes
cages.
roller Assembly VT No. 10-1274 STD through 10-1277 oversize.
VT No. OEM Color
Pinion Shaft Gears. Orange is largest, black is the smallest. 10-1274 24626-87A White/Grey
Size 1977-89 1990-92 1993-99 10-1275 24628-87A Green
OHV BT EV BT EV BT 10-1276 24641-87A Red 12-1275
Orange 12-9938 12-1200 12-1207
10-1277 24643-87A Blue
White 12-9943 12-1201 12-1208
10-1278 24628-87A Pinion Shaft Race
Yellow 12-9945 12-1202 12-1209
Red
Blue
12-9940
12-9941
12-1203
12-1204
12-1210
12-1211
Case Rollers
®
Green
Black
12-9942
12-9939
12-1205
12-1206
12-1212
12-1213
TORRINGTON
Sifton 1990-99 Pinion Shaft
Conversion Package Kit is
for those installations of multi- 1958-86 Big Twin Right Side Case Rollers.
ple piece aftermarket fly- Size 28-Piece 100 Pack OEM
10-2585 wheels in 1990-99 engines, or STD 10-0319 12-4510 9220
replacement of 1990 and later assemblage with stock 1981-89 .0002 10-0320 12-4511 9221
parts. Kit includes 1977-89 red pinion gear, 1954-89 pinion .0004 10-0321 12-4512 9222
shaft oil pump drive gear, 1954-89 pinion shaft gear spacer. and .0006 10-0322 12-4513 9223
1954-89 pinion shaft gear nut. .0008 10-0323 12-4514 9224
VT No. Brand Year .001 10-0324 12-4515 9225
10-2560 S&S 1990-99 .002 10-0325 12-4516
10-2585 Sifton 1977-99

15
1999-up Cam Shaft Components for TC-88

12-0763 12-0754

10-0481

Cam Shaft Components for TC-88 models, 1999-up unless noted. 10-0911 25736-06 21 As Above .130 2006-up
VT No. OEM # Item 10-0912 25737-06 21 As Above .140 2006-up
12-1178 601 1 Roll Pin 10-0913 25738-06 21 As Above .150 2006-up
37-1000 765 1A Plug 10-0480 25593-99 22 Cam Drive Sprocket, 34T 1999-05
12-0750 9198 2 Left Side Cam Shaft Bearing 1999-05 10-0914 25728-06 22 As Above 2006-up
12-0765 9215 2 As Above 2006-up 10-0481 25607-99 23 Secondary Cam Drive Chain 1999-05
37-1001 3290 3 Cam Support Plate Plug 1999-05 10-0915 25683-06 23 As Above 2006-up
9946-20 4740A 4 Allen Screw Set 10-0482 25609-99 24 Crankshaft Sprocket, 17T 1999-05
37-1002 4741A 5 Screw 10-0916 25673-06 24 As Above 2006-up
12-0751 8990A 7A Ball Bearing 1999-05 10-0483 25610-99 25 Primary Cam Drive Chain 1999-05
12-0762 8983 8 Bearing 1999-05 10-0917 25675-06 25 As Above 2006-up
12-0905 11031 8 Retaining Ring 1999-05 12-0755 26035-99 26 Oil Pump Assembly Cpt 1999-05
12-0766 942 8 Retaining Screw Chain Tensioner 2006-up 12-0769 26037-06 26 As Above 2006-up
14-0814 11286 9 O-Ring 1999-05 13-0180 26210-99 27 Relief Valve Spring
14-0803 11293 10 O-Ring 12-1418 26400-82B 28 Oil Pump Relief Valve
14-0819 11298 11 O-Ring, Viton 1999-05 12-0756 26464-99 29 Pressure Geo-Rotor Assy 1999-05
14-0820 11301 12 O-Ring 1999-05 12-0758 26465-99 30 Scavenger Geo-Rotor Assy 1999-05
12-0753 11494 13 Retaining Ring 1999-05 12-0759 26466-99 31 Geo-Rotor Separator Plate 1999-05
12-0767 11461 13 As Above 2006-up 42-0085 32543-99 32 Sensor Cover, Alloy
12-0761 16589-99 13A Dowel Ring 42-0119 32679-99 32 Sensor Cover, Chrome
15-1214 17045-99 14 Cam Service Gasket Kit 10-0484 35052-99 33 Bearing Retaining Plate 1999-05
12-0754 24623-99C 14A Right Side Main Bearing 1999 12-0760 35115-99 33A Retaining Ring 1999-01
12-0763 24604-00C 14A As Above 2000-06 12-0764 35114-02 33A Retaining Ring 2002-up
12-0768 24605-07 14A As Above 2007-up 10-0485 39954-99 34 Primary Cam Drive
10-0900 25267-99B 15 Cam Support Plate Assy w/bearings, retaining Chain Tensioner 1999-05
plate, tensioner & bypass valve 1999-05 10-0918 39968-06 34 As Above 2006-up
10-0907 25355-06 15 Cam Support Plate w/Bypass Valve 06-up 10-0486 39964-99 35 Secondary Cam Drive Chain Tensioner 1999-05
10-0901 25344-99 16 Crankshaft Bushing 10-0919 39969-06 35 As Above 2006-up
15-1198 25244-99A 17 Cam Cover Gasket 10-0487 39965-99 36 Chain Guide 1999-05
10-0813 25247-99 18 Chrome Cam Cover 9954-5 68042-99 37 Sensor Cover Screw Set
42-0702 25369-01A Chrome Cam Cover, 2001-up 10-0814 25533-99A 38 Sprocket Retention Bolt Washer 1999-05
10-8178 25937-99A 19, 20 Cam Shaft Set 1999-05 10-0920 25566-06 38 As Above 2006-up
10-0902 25562-99 21 Cam Drive Spacer, .350 1999-05
10-0903 25595-99 21 Cam Drive Spacer, .355 1999-05 10-0813
10-0904 25674-99 21 Cam Drive Spacer, .360 1999-05
10-0905 25675-99 21 Cam Drive Spacer, .365 1999-05
10-0906 25676-99 21 Cam Drive Spacer, .370 1999-05
10-0908 25729-06 21 As Above .100 2006-up
10-0909 25731-06 21 As Above .110 2006-up
10-0910 25731-06 21 As Above .120 2006-up
Left Bearing Kit fits 2003-up TC-88
left side crank shaft. 42-0702
VT No. 12-1544 Chrome Crank Sensor Cover Includes mount
screw. 1999-up FXD-FLT.
VT No. 42-0953

16
Oil Pumps
for TC-88

BIG TWIN
Factory Style Oil Pump are complete TC-88 Super Pump by Sifton utilizes an
and assembled, including all gears and oversized highly efficient Geo Rotor
shafts for years listed. Breather gears not design. Provides a 40% increase in pump TC-88 “A” Crankcase Breather Valve
included. volume and a 60% more scavenging vol- features a machined Billet aluminum body
VT No. Fits ume. This high volume pump bolts into which contains four steel reed valves.
12-0755 1999-05 the stock location and includes O-Rings Valve body slides over pinion shaft and fits
12-0769 2006-up and mounting hardware. inside pinion bearing bore and will allow
TC-88 Oil Pump VT No. Type air and oil mist to escape from the
Alignment Tool. 12-9902 Hi Flow (+) crankcase but will not allow them to re-
enter. Does not work in TC-88 B engines.
This tapered tool 12-9984 Hi Flow
VT No. Fits
threads into the oil 12-2070 1999-02
pump and perfectly 12-2071 2003-up
aligns the pump to
the cam plate. Use TC-88 Oil Pressure ByPass Shim.This
on all TC-88 machined shim assures proper spring pre
engines. load improving oil pressure and volume.
VT No. 16-0998 VT No. Pk
12-0108 5
12-0141 Ea

Pump Fittings
40-0562

40-0575

40-0583

40-0563

40-0584 40-0577 Installed


Chrome Tight Spot Oil Pump Fitting
Oil Pump Fitting Kit fits Big Twin models. Set feature a 5/16 allen socket for easy
VT No. Fits installation or removal. Includes 1/8” NPT
40-0562 1984-91, stock type Nipples.
40-0563 1970-91, custom type VT No. 40-0577
A
Chrome Oil Line Fitting Set will allow
40-0574 use of 3/8” braided steel lines. Built in
compression fitting so no need for B
clamps. Reusable 3 piece set.
VT No. Thread Fits D
Chrome Oil Pump Fittings for 1968-99 40-0575 1/2” NPT TC-88
Big Twin, 5 pack or 4 piece kit. 40-0583 1/8” NPT Early Oil Fittings for Big Twin models.
C
VT No. OEM Type 40-0584 1/4” NPT TC-88 VT No. # OEM Type
12-1416 26338-68 90° Elbow 12-1412 A 63533-65 Oiler Return
40-0566 63533-41 Nipple for 3/8” hose 40-9982 B 63541-70 Oiler T, R. Chain
40-0574 Kit 90° And Nipple 40-0542 C 16302-81 Crankcase 45°
40-0543 D 16304-87 Crankcase 90°

17
Big Twin Oil Pump Assembly
SiftonTM Oil Pump
Assembly features
improved oil pump
pressure regulation
that will ensure cor-
rect oiling to all areas
of BT engines. This
pump kit includes all
necessary fittings,
snap rings, keys,
Breather Kit gaskets and mount-
ing bolts. Can be
used on either chain
12-9971 drive or belt drive
models.
Pump Pump Years Finish
W/Breather
12-9971 12-9802 1984-91 Polish
Driver Gears 12-9972 12-9803 1984-91 Chrome
12-9975 12-9804 1992-99 Polish
12-9976 12-9805 1992-99 Chrome
Breather 15-0657 Gasket 1973-91 Mylar
Washers 15-0658 Gasket 1973-91 Paper
15-0362 Gasket 1992-99 Mylar
Oil Pump Mount Kits for Big Twins. 15-0363 Gasket 1992-99 Paper
VT No. Years Type
8744-12* 1978-91 Chrome, Stock 12-9900 12-9924
9787-12* 1978-91 Zinc, Stock
8747-12 1978-91 Allen
7827-12* 1978-91 Chrome Acorn
9763-16* 1992-99 Acorn Style
9762-16 1992-99 Allen Style
37-9000 1992-99 Chrome Acorn
37-9001 1992-99 Chrome Allen
*Note: Includes studs where required.
12-0859 Sifton Oil Pump features geo-rotor
compact cad/cam design, modular bil-
let aluminum construction, superior Factory Style Oil Pumps are complete and assembled, includ-
scavenging, increased feed flow rate ing all gears and shafts for years listed. Breather gears not
which eliminates wet-sumping in included.
crankcase. Fits 1992-99. VT No. OEM Years
VT No. 12-0859 12-9900 26190-73 1973-91
12-9924 26053-92 1992-99
16-1843 Tool Drill Fixture

A 12-0805
C
Sifton Big Twin Oil Pump Drive Shaft
Kit includes 3 keys, shaft gear, bushing B Oil Pump Drive
and snap ring. Fits 1973-99. D Shafts fits 1970-
VT No. 12-0810 12-0901 99 BT, replaces
.26346-70.
VT No. 12-0805
Chain Oil Adjuster Screws sold each.
Big Twin Oil Pump Gears fit 1968-99 stock type and some
VT No. OEM Fits Head
aftermarket units.
12-2523 63610-70 1970-99 FLH Slot
VT No. # OEM Type Brand
Oil Pump Seals.
12-1434 C 26315-68A Return Drive Jims
James GB No. OEM Fits
12-1420 D 26317-68A Return Idler V-Twin
14-0623 14-0114 26227-58 1968-99 BT
12-1435 D 26317-68A Return Idler Jims
Oil Pump Snap Rings.
12-1436 B 26326-62A Feed Idler Jims
VT No. OEM Fits
12-1437 A 26328-74 Feed Drive Jims
12-0901 11002 1970-up Big Twin
18
12-6298 S&S
HVHP

BIG TWIN
Oil Pumps
HVHP Pump Only
VT No. Type
12-6209 Standard Cover 1992-99
12-6208 Universal Cover 1992-99
12-6214 Universal Cover 1984-91
HVHP Pump Kits
12-6298 Standard Cover 1992-99
12-6302 Universal Cover 1992-99
12-6307 Universal Cover 1984-91

S&S High Volume High Pressure Oil Pumps


• Feature a new tooth profile with fewer but larger teeth that provide greater oil volume for both supply and return sides of the pump.
• Supply gear is 9% wider than stock type oil pumps to give the HVHP pump more oil capacity.
• Return gears are 28% wider than stock type pumps to insure that the additional volume of oil supplied to the engine is scavenged
and returned to the oil tank. In spite of wider supply and return gears the HVHP pump is no thicker than stock type pump and uses
the stock type oil pump drive shaft.
• The standard style cover has feed and return holes in stock 1992-99 locations. Universal cover has a number of oil feed and
return options allowing maximum flexibility for customized installations.
• Both types are available as oil pump assembly only or as a complete pump kit that includes pump, drive gear, pinion gear,
breather gear and shim kit.

12-8008

12-8002

S&S Complete Oil Pump Assemblies with stock or billet style


bodies. Include all internal gears and shafts for years listed.
Also available as complete kits that include drive shaft gear,
pinion shaft gear and breather gear kit.
Oil Pumps Assemblies
Gasket and Master Rebuild Kit S&S Oil Pump Gasket and Master Stock Billet Years
Rebuild Kits are available with — 12-8002 1984-91
paper or mylar gaskets. Gasket kits — 12-8003 1992-99
include inner and outer gaskets, Oil Pump Kits with Breather Assembly
drive shaft key and snap ring. — 12-8008 1984-91
Master rebuild kits include seal, 12-9966 12-8009 1992-99
snap rings, springs, ball, inner and
outer gasket, O-rings, and keys.

Gasket Kit Master Type Year


Only Rebuild Kit
15-0657 15-0361 Mylar 1936-91
15-0658 — Paper 1936-91
15-0362 15-0364 Mylar 1992-99
15-0363 15-0365 Paper 1992-99
15-1269 — Metal All HVHP Pumps

19
Breather Gears
C 12-1510

A
B 12-1531
A-Big Twin Steel Breather Valve is a B-Stock Plastic Breather Valves.
machined breather valve and gear. VT No. OEM Year
1978-85 Sifton Breather Gear Kit is
TM
Designed to replace the stock steel or 12-1531 25310-82A L1977-99
constructed of precision ground steel with
plastic units. Order 8-piece thrust washers C-Thrust Washer Set, Breather Valve for
screen installed. 8 piece steel thrustwash-
separately. Available in stock duration only 1979-99 BT includes one of each size
er set included.
with either STD or +.030 O/S outside noted.
VT No. 12-1540
dimension. VT No. Fits Set
VT No. Years Size Brand 12-1510 1979-82 8 Steel
12-1949 12-9906 1978-99 STD S&S .110, .115, .120, .125
12-1537 1978-99 STD Sifton .130, .135, .140, .145
12-9957 1978-99 +.030 S&S 12-1530 1982-99 8 Plastic
12-9909 All Washer Set S&S .130, .135, .140, .145
12-9978 All Washer Set Sifton .150, .155, .160, .165
Installed
12-1945
S&S Reed Breather features three steel
reeds that are normally in the closed posi- 12-1945
tion, the downward cylinder motion
increases crankcase pressure to open the
reeds on the upward stroke a vacuum is
created. Can be used in Shovel motors
with open primary or sealed primary not Sifton Air Ramp fits S&S/Sifton Breather
connected to the oil scavenge system. Gear on 1936-99 models to remove more
Replaces stock breather on 1991-99 Ev air and oil from crankcase. Requires
motors. removal of screen for installation. Gear
VT No. Size not included.
12-1949 Stock VT No. 12-1945
12-1950 .030 O.S.

Oil Pump Covers


42-0530

42-0011

Chrome Oil Pump


Cover fits 1992-99
V-Twin Customizer Dress Up Kit
Big Twins featuring
includes chrome covers for oil filter hous-
die cast construction,
ing, tappet blocks and oil pump on 1992-
bolts on.
99 Big Twin 1340 models.
VT No. 42-0806
VT No. 42-0654
42-0806 Chrome Oil Pump Covers mount onto
the existing bolts on Big Twin models 1993-98
42-0857 VT No. Years FLT/FLHR
42-0011 1980-91 Top Oil
42-0530 1992-99 Pump
Cover.
VT No.
42-0794

Chrome FLT-FLHR Oil Pump Ribbed


Cover fits on 1987-98 models with hard-
ware.
VT No. 42-0857

20
BT Oil Pump Gasket Kits include
gaskets, seals, snap ring balls and
keys. Spring & ball not included with
Oil Pump

BIG TWIN
James Kits.

James GB No. Type Year 12-1515


15-0854 15-0233 Mylar 1981-91
15-0855 14-0026 Paper 1981-91 Tappet Oil Screens are exact replacement of
15-0856 15-0710 Paper 1992-99 OEM, each.
15-1220 — Rubber 1992-99 VT No. OEM Years
15-1226 — Coated 1992-99 12-1515 24981-70 1970-99
Metal 12-0392 24983-00 2000-up
Big Twin Oil Pump Gaskets are available Oil Screen Spring for the tappet oil screen, 10
in 10 pack. pack. 24982-70, 1970-82.
6377
VT No. 13-0109
B Sealing Washers for pressure switch, relief
A valve and tappet oil screen.
VT No. OEM Fits Type
James GB No. # OEM Use Years 14-0033 6377 1950-99 O-Pressure, 5 pack
Paper 14-0503 11105 1970-99 Tappet, Relief Check Plugs,O-Ring
15-0952 15-0137 B 26273-80B Case 1980-91
15-0957 15-0683 B 26276-92 Cover 1992-99
15-0954 15-0682 A 26273-92 Case 1992-99
15-0955 15-0138 A 26276-80A Cover 1980-91
Mylar
15-0953 15-0295 B 26273-80B Case 1980-91
15-0956 15-0296 A 26276-80A Cover 1980-91
Keys for Oil Pump Gears.
VT No. OEM
12-0204 26340-36
12-0205 26348-15
Tappet Oil Screen, Oil
C D 12-1487
A B Pump Check Valve & 12-1486
Relief Valve Plugs.
Replacement styles as A-Relief Valve/By Pass Kits include spring, plug and valve.
shown. VT No. 12-1486
VT No. # OEM Fits Finish B-1981-99 Check Valve Kits include ball, spring and cap.
8707-6 A 26263-80 1981-99 3 pc. Set Chrome VT No. 12-1487
37-9226 B 3 Plugs 1981-99 Set Chrome A-Relief Valves and Springs.
2074-6 B 3 Plugs 1981-99 Set Chrome VT No. OEM Years Item
2073-2 B 1981-99 Each Chrome 13-0111 26207-83 1983-00 Spring
8703-2* A 26263-80 1980-99 All Chrome 12-1418 26400-82 1983-99 Valve
9644-2* C 26263-80 1980-99 All Chrome B-Check Valve Springs.
9645-2* C 26263-80 1980-99 All Cadmium VT No. OEM Years
9634-4 C 26263-80 1980-99 2 pc. Set Chrome 13-0112 26262-80 1981-99
9635-4 C 26263-80 1980-99 2 pc. Set Cadmium C-Ball
37-8960* D 26279-89 1981-99 All Dome Acorn 12-0155 8866 1954-99
*Note: The 1981-up uses the same plug on check valve, tappet
Pro Just Adjustable Pressure Relief Cap
screen and relief valve.
allows the precise adjustment of oil pressure
“Super-Pump” Spring Kit for 1966-91
by turning the adjusting screw clockwise to
BT is the answer to low oil pump pres-
increased oil pressure or counterclockwise to
sure. “Super Pump” kit includes 3 color
reduce oil pressure. Comes with a “super
coated springs. Each spring applies
pump” spring provided in our spring kit 13-
more pressure on the relief valve
9222. Fits 1981-99 without Oil Vent.
plunger. The average output pressure
VT No. 12-9921
would be as follows, Blue 20 psi, Yellow
24 psi, Red 28 psi. At idle the pressure
drops no lower than 10 psi. Kit works
well on S&S and stock pumps.
VT No. 13-9222

21
Cam Covers for
1973-99 Big Twin
10-0040 42-0111

42-0118

Form Fitting Chrome Steel Covers fit over stock cam cases
on Big Twins. No need to remove cam case or disturb cam or
10-0286 10-0080 gears. Covers held in place by existing screws.
VT No. Fits
42-0111 1970-92
42-0118 1993-99
S&S Big Twin
Gear Cover Kits
feature superlative
cam and pinion
Nose Cone Gear Covers fit 1973-99 Big Twin models. Polished shaft support to
or chrome with bushings installed. Seal included. prolong engine life.
VT No. Years Finish Brand The two piece
10-0088 1973-92 Polished MC design consists of
10-0040* 1973-92 Chrome V-Twin a cast base to
10-0285 1973-92 Chrome OE match engine
10-0286 1993-99 Chrome OE case’s natural fin-
10-0080 1993-99 Chrome MC ish and a chrome
*Note: Includes gaskets and mounting screws. All other num- points outer hous-
bers have seal only. ing which mounts to its sub-base.
Chrome Cam Gear Cover fits 1973-92. Bushing and seal are
VT No. Year
installed. Gasket, mounting bolts, and washers are included in
10-0032 1973-92
this kit.
10-0033 1993-99
VT No. 10-0111
Acorn Allen Stock
Screw Style Screw

Gear Cover Screw Sets.


1970-92 1993-99 Type Finish
9305-7 — Stock Chrome
9306-7 — Stock Cadmium
Cam Chest Kit fits 1987-99 Ev, as shown with Sifton 140 cam. 8761-7 9819-12 Allen Chrome
VT No. 10-0672 7402-7 9820-6 Acorn Chrome

1999-up TC-88
Chrome Gear Cover for all TC- Form Fitting
88 Big Twins models. Chrome Steel
VT No. OEM Years Cover fits over
42-0702 25369-01A 2001-up stock cam cases
All TC-88 on 1999- up Big
10-0813 25247-99 1999-00 Twin. No need to
FLT, FXD remove cam case
2000 FXST or disturb cams
or gears. Covers
42-0702 10-0813
held in place by
existing screws.
1999-up TC-88 Gear Cover Screw Sets. VT No. 42-0121
VT No. Type Finish
9946-20 Chrome Allen
9946-20-P Polished Allen
9945-20 Chrome Acorn

22
1984-99 Big Twin Pinion Hardware
1984-99 Big Twin Pinion Hardware

BIG TWIN
VT No. OEM # Year/Item
12-1184 275 1 1970-up Bushing Pin
12-1153 358 2 1970-up Dowel Pin
8761-7 Kit 4 1970-92 Chrome Allen Screw Set
9305-7 Kit 4 1970-92 Stock Chrome Screws
9306-7 Kit 4 1970-92 Stock Cadmium Screws
9633-50 6099 14 1970-up Washer, Chrome
12-0316 9058 18 1970-up Needle Bearing
37-8971 10046 19 1981-up Wire Clamp
12-0901 11002 20 1970-up Oil Pump Retainer Ring
12-0202 23985-54 23 1970-up Key, Gear Shaft
Note: 24/26See Chart on page 15 for Pinion Gear Listing
12-0507 24023-54 25 1970-89 Pinion Gear Nut
12-0613 As Above Jims
12-0512 24022-90 25 1990-92 Pinion Gear Nut
12-0611 As Above Jims
12-0577 7916A 25 1993-up Pinion Gear Nut
10-0703 24641-36 28 1970-up Oil Pump Shaft Bush
12-1539 24703-54B 29 1970-89 Pinion Gear Spacer
12-9922 24704-90 29 1990-up Pinion Gear Spacer
15-0871 25225-70B 33 1970-92 Gasket and Seal Kit
15-0872 25225-93 33 1993-up Gasket and Seal Kit
12-9906 25313-77 38 1978-99 Breather Valve, S&S 12-1430 — 43 .085 Cam Gear Washer
12-9957 — 38 As Above .030 O.S. 12-1431 — 43 .090 Cam Gear Washer
12-9909 S&S 37 Washers for Above (Set) 12-1432 — 43 .095 Cam Gear Washer
12-1537 25313-77 38 1978-99 Breather Gear, Sifton Steel 12-1433 — 43 .100 Cam Gear Washer
12-9978 –– 37 Washers for Above, Sifton 17-0908 25550-57 44 1958-up Lock Washer, 5 pk.
12-1531 25310-82 38 1982-90 1992-up Breather Valve(Plastic) 10-0705 25581-70 46 1970-up Bushing 12-1438
12-1530 Nylon 39 1982-up .130-.165 Set, 8 pk. 10-2525 As Above 46 .005 Oversize
12-1533 25329-91 39A 1991-up BT Air/Oil Separator 10-0708 25582-73 47 1973-92 Bushing STD
12-1508 25550-36 43 1970-up Cam Gear 10-2529 As Above 47 1973-92 Bushing .005 O/S
Washer Set .050-.095 (10 pc.) 10-8536 25582-93 47 1993-up Bushing
10-1254 25550-84 43 1984-up .045 Thick, 5 pk. 10-8556 As Above 47 1993-up Bushing .005 O/S
12-1440 –– 43 .050 Cam Gear Washer 12-1407 26345-73 50 1973-up Drive Gear, 24T
12-1441 –– 43 .055 Cam Gear Washer 12-0805 26346-70 52 1970-up Gear Shaft
12-1425 — 43 .060 Cam Gear Washer 12-0205 26348-15 53 1936-up Oil Pump Key, 10 pk. 12-1439
12-1426 — 43 .065 Cam Gear Washer 12-1392 26349-84 54 1984-89 Drive Gear
12-1427 — 43 .070 Cam Gear Washer 12-1438 26354-90 54 1990-92 Drive Gear
12-1428 — 43 .075 Cam Gear Washer 12-1439 26354-93 54 1993-up Drive Gear
12-1429 — 43 .080 Cam Gear Washer
Pinion Shaft Conversion
Package Kit includes 1977-89
red pinion gear, 1954-89 pinion
shaft oil pump drive gear, 1954-
89 pinion shaft gear spacer. and 1954-89 pinion shaft gear nut.
VT No. 10-2585

Cam Kits
Sifton Chrome 1986-99 Sifton Evo
Lifter and Pushrod Performance Cam
Assembly includes 4 Kit includes cam E-Z
lifter tappets, 4 lifter units, install pushrods,
4 pushrods and a lifter chrome lifter bases
base set with screws and and roller tappets.
gaskets. .495 lift.
VT No. Type VT No. 11-1600
11-0350 Hydraulic
11-0356 Solid
11-0350

Cam Bushing Kits


10-8272 10-8260 17-0908 Sifton Cam Thrust Washers and Lock Washers.
VT No. OEM Year Note
17-0908 25550-57 1957-up 5 pk
10-1254 25550-84 1984-up .045 thick, 5 pk
10-8261 12-1508* 25550-36 1936-99 10 pc set
Cam Bushing Kits BT kits include cam and gear shaft bush- *Note: Set includes .050, .055, .065, .070, .075,
ings/bearings with lock pins and thrust plate. .080, .085, .090, .095 and .100.
VT No. Year
10-8272 1993-99
10-8260 1973-92
10-8261 1970-72
23
Evo Camshafts
V-Thunder EVL-2015 Camshaft. The first cam designed specifically for fuel inject-
ed engines. Increases power across the board, and is designed to be used with
high flow mufflers, V-Thunder Injection Overdrive and air cleaner bracket plate.
Camshaft Timing Valve Duration TDC
At .053” Tappet Lift Lift Lift
Intake 20/24 .500” 224 .182”
Exhaust 49/5 .500” 234 .110”
V-Thunder EVL-2015 1995-99 FL models.
VT No. 10-1147
VT No. Year Application P/N Duration Valve Lift Valve Timing Lift @ TDC
Hydraulic @ 053 Open/Close
Intake Exhaust Intake Exhaust Intake Exhaust Intake Exhaust
10-5000 84-99 Good for stock replacement EVL2000 220 214 .480” .456” 2/38 35/1 .059” .049”
10-5001 84-99 Good for two-up riding and EVL3000 224 224 .500” .500” 10/34 34/10 .080” .080”
pulling trailers
10-5002 84-99 Good low end torque & EVL3010 234 234 .500” .500” 15/39 39/15 .096” .096”
midrange in stock motor
10-5003 84-99 Strong midrange pipes, carb EVL3020 240 240 .500” .500” 18/42 42/18 .106” .106”
10-5004 84-99 Strong midrange good roll-on in EVL3030 240 240 .530” .530” 16/44 44/16 .099” .099”
high gear. Carb, pipes & headwork
10-5039 84-99 Mild performance in light bike. EVL3040 242 242 .510” .510” 17/45 50/22 .101” .117”
Pulls hard through power range.
Need carb pipes and valve springs.
10-5006 84-99 Good perf. with carb, pipes EVL3050 252 252 .510” .510” 22/50 50/22 .117” .117”
& springs. More top end.
10-5007 84-99 Hot streets/strip cam for light EVL3060 260 270 .585” .585” 24/56 61/29 .129” .139”
bike. Pulls to 7,000. Head-
work carb, & pipes a must.
10-5008 84-99 Hot streets/strip cam. EVL3070 270 274 .608” .608” 29/61 63/31 .144” .149”
Recommended for big inch motors.
Must increase compression. Valve
springs, headwork, carbs & pipes a
must. 7,000 RPM

V-Thunder by Comp Cams X-Treme Energy Cams for 1984-99 Evolution Big Twins are designed to maximize torque, acceleration and throttle response while provid-
ing excellent high RPM horse power.
Duration Valve Lift Valve Timing Lift@TDC
@ .053 Open/Close
VT No. Application In Ex In Ex In Ex In Ex
10-5033 Excellent low end & mid range power from idle to 5300 RPM 230 230 562 .562 17/33 41/9 .172 .130
10-5034 Strong low end and mid range power. Power from 1500-5500 RPM 236 236 .569 .569 18/38 42/14 .177 .158
10-5035 Increased mid and top end power. Performs best from 1800-5800 RPM. 244 244 .585 .585 22/42 48/16 .203 .171
10-5036 Great mid and upper end power in modified 252 252 .585 .585 26/46 52/20 .228 .182
motors. For increased compression (9.5:1)
10-5037 For 88 cu in. engines and up with 10:1 260 260 .585 .585 28/52 56/24 .239 .216
compression.Good for up to 6500 RPM.
10-5038 For serious power in 88 cu in and up with 10.5:1 compression. 268 272 .601 .601 32/56 64/28 .263 .240

1984-99 Evo Cams


Duration .053” Gross Valve Lift
Open/Close
VT No. Int. Exh. Int. Exh. Series Type and Application
Grind#
10-8255 226 236 .490 a
.490 a
Hydraulic Hydraulic-Bolt-in. Broad power range for streetable performance. Works well with stock compression ratio and
12/34 41/15 Fire Ball stock exhaust. No spring change required. Basic RPM idle-4000. Does not have multi-index gear. Cam lift at
300-2B TDC: Int: .094” Exh.: .093”.* Replaces EV-13.
10-8535 236 242 .490a .490a Hydraulic Hydraulic-Bolt-in Street performance for heavier bikes that are slightly modified. Can be used with stock compres-
16/40 43/19 Fire Ball sion or increased up 9.5:1. Complements exhaust and intake modifications. No spring change required. Basic
310-2 RPM 1500-4500. Replaces EV-3. Cam lift at TDC: Int: .101” Exh.: .114”.*
10-4386 242 252 .490a .490a Hydraulic Hydraulic-Bolt-in designed for speed or touring. Works well with engine modifications. Works best with
19/43 48/24 Fire Ball 9.5:1 compression ratio. Early Evo’s that do not have notched pistons must be checked for valve to pis-
316-2B ton clearance. Basic RPM 2000-5000. Replaces EV-35. Cam lift at TDC: Int: .110” Exh.: .127”.*
10-4387 252 262 .490a .490a Hydraulic Hydraulic-Performance Cam.Mid-range & upper RPM improvement.Works best with 10:1 comp.ratio.Works well with perfor-
24/48 57/25 Fire Ball mance carb & exhaust.Excellent for modified touring bikes.May require valve spring change.Check all clearances.Basic RPM
326-2 2500-5500.Replaces EV-5.Cam lift at TDC:Int:.125”Exh.:.129”.*
10-4377 242 252 .490a .490a Hydraulic Hydraulic-Bolt-in for speed or touring.Works well with engine modifications.Works best with 9.5:1 comp. ratio. Does not
19/43 48/24 Hi-Roller require valve spring change. Early Evo’s that do not have notched pistons must be checked for valve to piston clear-
H286-2B ance. Basic RPM 2000-5000. Cam lift at TDC: Int: .110” Exh.: .127”.*
10-4378 252 262 .490a .500a Hydraulic Hydraulic-Performance Cam. Mid-range and upper RPM improvement.Works best with 10:1 compression ratio and
24/48 57/25 Hi-Roller performance carb and exhaust. Excellent for modified touring bikes. May require valve spring change. Check all clear-
H296-2 ances. Basic RPM 2500-5500. Cam lift at TDC: Int: .125” Exh.: .129”.*
10-4379 262 272 .500a .510a Hydraulic Hydraulic-Performance Cam. Mid-range and upper RPM power. Works best with 10.5:1 compression ratio.
28/54 69/23 Hi-Roller Can be used with stock heads. Clearancing and valve spring change required. Excellent stroker cam. Basic
H306-2 RPM 3000-6000. Cam lift at TDC: Int: .140” Exh.: .122”.*
10-4388 266 276 .550a .550a Hydraulic Hydraulic-Performance Cam. Designed for larger cubic inch and decreased compression ratios. Street-strip type
23/63 68/28 Hi-Roller performance 88cu. in., 10.5:1 compression ratio and up. Heads must be clearanced and have performance valve
H310-2 springs installed. Basic RPM depends on the combination, approximately 3000-6500. Cam lift at TDC: Int: .143”
Exh.: .143”.*
CAMS for Big Inch Motors (Head Machining Required)
10-8169 240 248 .581 .581 Hydraulic Hydraulic-Performance Cam is designed for stock cubic inch Evo’s that have increased compression and/or perfor-
17/43 45/23 Hi-Roller mance head work. Must have the heads clearanced for .581” lift.Will produce strong low- and mid-range power with
H290-2 appropriate intake, heads and exhaust. Up to 88cu. in. Basic RPM depends on the combination, approximately 1800-
5200 RPM.
Note: a Gross Valve lift for Evo with 1.6 Rocker Arm Ratio.
To convert cam lift to valve lift, multiply the cam lift figure by the Rocker Arm Ratio: Evo-1.6

24
10-2651
Evo Cams 1984-99
For a better street cam for a stock motor, a big lift cam for a dragster or in between,

BIG TWIN
Andrews Products can supply it. All cams are computer designed and precision ground
from alloy steel billets.
Andrews Engine Cams for Evo. EV series cams are designed to maximize Evo motor performance while retaining hydraulic lifters. Both cams offered bolt in with no
head work in most cases. Note Shovelhead and V2 cams are not interchangeable.
VT No. Grind Timing* Duration Lift Springs Application
— Stock 01/37 218 .495 STOCK Listed for comparison. 1984-87 cam is 212° intake 202° exhaust
89-91 53/01 232 .495 .472” lift on both valves.
— Stock -02/30 208 .472 STOCK Listed for comparison. 92 cam very close to 84-87 specs.
92-95 31/-09 202 .472 California cams are approximately 178° duration.
10-1171 EV13 15/31 226 .485 STOCK Bolt-in cam for street or touring with more mid range and upper
45/13 238 .495 end power more power than stock EV cam.
10-1123 EV23 10/30 220 .498 STOCK Bolt-in cam. Crisp throttle response and strong pulling power from
40/8 228 .498 from 1500 to 6000 RPM.
10-2651 EV3 21/37 238 .495 STOCK Bolt-in cam for light bikes (FXRS, etc). More mid range power. Idle
43/15 238 .495 smoothness unaffected. This is a 6000 RPM cam for stock heads
and springs with hydraulic lifters.
10-1180 EV27 20/36 236 .495 STOCK Bolt in street cam with fast open and close ramps. Similar timing to
44/16 240 .495 EV3 but designed to produce a broad torque band. Pulls 1500-6000.
10-1146 EV46 25/41 246 .495 STOCK Bolt in performance with fast open & close ramps. Similar to EV3
49/17 246 .495 but higher static compression pressure for 6000+ RPM with stock
heads and hydraulic lifters.
10-1183 EV51 28/44 252 .510 STOCK Easy installation with longer duration for modified street engines
54/22 256 .510 with hydraulic. lifters. Power range from 3000-6500 RPM.
10-1181 EV59 28/48 256 .560 HI-LIFT Updated EV57, fast ramps for modified 80-88” motors. Use with AP
56/24 260 .560 springs and collars. Broad power band; 6000 RPM, ok for hyd lifters.
10-1182 EV72 30/54 264 .560 HI-LIFT Updated EV7, for 92” + Street. Use with Andrews springs & titanium
60/28 268 .560 collars. Broad power band; 2800-6000 RPM, ok for hydraulic lifters.
*Note: Timing measured at .053 cam lift.

S&S Performance Camshafts


g*

ing
n
n

g S nts

Typents
10-5075
Op ust g *
se
n

hau C +
ake C +
hau tio
Optake imin

ake tio
me

pac
atio

e
e

Clo

rin me
V 2 e Lift
ha n

Ex Dura
Int Dura
os

Ex TD
Int TD

st

Lif irem
Ex Timi

st
Na

In lve T

Sp uire
en/
/Cl
plic

t@
t@

ter
v
m

qu
ve
en

ve
ve

Val
Va

q
Ap
Ca

Lif
Lif
Val

Re
Val

Re
Val

VT No.
10-5075 S&S
Best bolt in 80” cam. 28°/40° 50°/24° 248° 254° .500” .225” .221” No Hyd.
502
Great with any heads.
10-5049 S&S
Engines to 96” w/8.5 to 0°/40° 50°/2° 220° 232° .520” .086” .094” Yes Hyd.
520
10:1 CR. Good low end
mid range
10-5053 S&S For 4” Bore Engines 5°/55° 52°/5° 240° 237° .546” .126” .106” Yes Hyd.
546 9.1:1 to 10.1:1 CR
10-5076 S&S Best cam for 80” to 93” 32°/40° 50°/26° 252° 256° .560” .252” .210” Yes Hyd.
561 9.5:1+ CR engines.
10-5057 S&S 103”+ street/race cam. 32°/64° 64°/32° 276° 276° .560” .250” .220” Yes Solid
563 Strong top end. Good or
starting. Higher CRs. Hyd.
10-5054 S&S 80” to 96” Engines 20°/45° 60°/20° 245° 260° .585” .186” .180 Yes Hyd.
585V 10:1-10.5:1 CR
10-5055 S&S 80” to 96” Engines 20°/55° 60°/20° 255° 260° .600” .218” .198” Yes Hyd.
600 10.5:1-11:1 CR
10-5080 S&S Hottest V2 high 34°/61° 66°/29° 275° 276° .630” .281” .221” Yes Solid
631 rpm cam. or
Harder on valve train. Hyd.
10-5056 S&S Big Inch Engines 26°/50° 65°/20° 265° 265° .640” .222” .192” Yes Hyd.
640 10.5-11:5.1
*Note: Timing designation is function of zero lash @ ,053” off base circle.
+Lifts at TDC are measured at the valve and are for reference only. Overlap valve lifts must be checked on assembled motor.
Minimum valve to valve clearance of .040” is recommended.

Sifton For
Identification
check these
Sifton Stock Cams are replica type. Also avail-
able with matching pinion gear.
Cam Cam Kit OEM Fits
Cams applications:
1987-99


10-8207 24582-83A 1984-86 Ev (OE)
10-8188 24582-88 1987-90 Ev (OE)
Evolution 10-8172 — 24582-88 1987-90 Ev
For Big Twins
VT No. Year Cam Degrees At .053 Lift TDC Travel to Free
For 1987-99 Evolution
10-0621 140 Ev Open Closes Total TDC Coil Bind Travel
Inlet 30 42 .450 .222 .480 .530
Exhaust 55 27 .450 .177 .480 .530
Viper (146 Ev) Cam delivers excellent performance throughout the RPM range. Bolt in street cam with first open & close ramps.
10-8182 1987-99 495 20° 36° .495 .236
44° 16° .240

25
Cams for TC-88
Andrews TC-88 Camshafts are available to fit stock type chain drive or S&S gear drive. Early style cams fit 1999-2006
10-8154 10-8210 10-6354

FXST, FLT and 1999-2005 Dyna with silent chain drive. Late style cams fit 2007-up FXST, FLT and 2006-up Dyna with
roller chain drive. All cams listed are for use with stock hydraulic lifters and stock type splined gears or S&S gear drives. 10-8211
Duration Lift@ Valve
Part# Drive Type Grind Timing* .053 .020 Lift TDC Springs Application
10-8159** Early Gear Drive 12 02/34 216 256 .474 .088 Stock Bolt-in cam with similar specs to stock 06 Dyna cams.
10-8162** Late Gear Drive 37/05 220 259 .474 .110 Slight power increase. No retuning necessary.
10-8121 Early Chain Drive 21 10/30 220 255 .498 .134 Stock Bolt-in cam with more torque. All around riding with
10-8130** Early Gear Drive 40/08 228 264 .498 .121 stock comp. ratio and heavy bikes. 21 Cams work well
10-8138 Late Roller Chain with fuel injection or carburetors.
10-8163** Late Gear Drive
10-8127 EarlyChain Drive 26 11/35 226 262 .490 .138 Stock Bolt-in cam for low RPM torque; FLT, etc. For two
10-8131** Early Gear Drive 41/09 230 266 .490 .112 up touring, this cam will add more torque and HP
10-8139 Late Roller Chain at lower and middle RPM range.(1800-5500 RPM)
10-8164** Late Gear Drive 26 Cams work well with fuel injection or carburetors
10-8141 Early Chain Drive 31 10/46 236 272 .510 .131 Stock Great cam for motors with 95+ inches and 10:1 CR
10-8142** Early Gear Drive 52/08 240 276 .510 .120 lower TDC lift means easy installation similar to 37 but
10-8143 Late Roller Chain different timing. 2000-5800 RPM power range.
10-8189** Late Gear Drive
10-8191** Early Gear Drive 32 10/46 236 272 .510 .131 Hi Lift Hi-Lift version of 31 much more power thru RPM range
10-8192 Late Chain Drive 52/08 240 276 .510 .120 with 10:1+ CR 2800-5800 RPM Power Range.
10-8193** Late Gear Drive
10-8137 Early Chain Drive 37 18/38 236 272 .510 .174 Stock Twin 88’s with this bolt-in cam grind have shown 80+
10-8132** Early Gear Drive 46/14 240 276 .510 .148 rear wheel HP. Smooth idle, broad torque band. Runs
10-8146 Late Roller Chain best with low restriction exhausts. (2200-5800 RPM)
10-8194** Late Gear Drive 37 Cams work well with fuel injection or carburetors.
10-8144 Early Chain Drive 44 21/41 242 279 .495 .182 Stock Engines with 88 inches 9.5 CR or higher.
10-8133** Early Gear Drive 49/17 246 283 .495 .158 Maximum torque and HP at middle and upper RPM.
10-8147 Late Roller Chain
10-8195** Late Gear Drive
10-8154 Early Chain Drive 54 16/42 238 273 .555 .165 Hi-Lift Specifically designed for 96 and 103 engines with CR
10-8210** Early Gear Drive 43/15 238 273 .555 .158 up to 10:1 (2200-5600 RPM range)
10-6354 Late Roller Chain
10-8211** Late Gear Drive
10-8150 Early Chain Drive 50 20/48 248 283 .510 .184 Stock Cams for maximum torque and HP higher RPM
10-8134** Early Gear Drive 54/18 252 287 .510 .168 ranges. For lighter bikes and engines with 9.5 CR
10-8148 Late Roller Chain (or higher) and 88-95 inches. (2600-6000+ RPM)
10-8196** Late Gear Drive
10-8155 Early Chain Drive 55 22/46 248 283 .550 .197 Hi-Lift Cams for maximum torque and HP at higher RPM ranges.
10-8135** Early Gear Drive 52/20 252 292 .550 .181 For engines with 9.5 CR or higher and 88-95 inches.
10-8156 Late Roller Chain
10-8197** Late Gear Drive
10-8151 Early Chain Drive 60 24/56 260 296 .560 .205 Hi-Lift For a well prepped engine with 95 inch cylinders and
10-8136** Early Gear Drive 58/22 260 296 .560 .205 head work, 100+ HP is within reach. Tuning also
10-8157 Late Roller Chain includes exhaust changes (2400-6000+ RPM).
10-8198** Late Drive Gear
10-8149** Early Gear Drive 67 24/48 252 287 .570 .209 Hi-Lift Performance Cam for 95-107+ inches, 10:0 to 10:8 CR
10-8199** Late Gear Drive 58/22 260 297 .570 .187 with high flow head setup (2600-6400+RPM)
10-8152** Early Gear Drive 59 29/57 266 303 .590 .238 Hi Lift Great cam for 95-107” inches 10:2 CR or
10-8200** Late Gear Drive 63/27 270 307 .590 .218 higher max torque and HP (2700-6500 RPM).
10-8153** Early Gear Drive 64 30/62 272 307 .640 .262 Hi-Lift Big cams for modified 95-116+ inch motors running
10-8209** Late Gear Drive 66/30 276 312 .640 .232 10:2 CR or higher. Heads must be set for .700 lift and
*Note: Timing and duration listed for .053 cam lift. **Note: Requires S&S Gear Drive modified for max air flow (3000-6500 +RPM)

TC-88 Camshaft Kits


10-8178
TC-88 Performance Cam Set for Carbureted models. Performance valve springs required above 6200 RPM. Order spring kit and bearing and seal kit separately.
VT No. Application OEM Duration@.053 Valve Lift Lift@ TDC Valve Timing @
Intake Exhaust Intake Exhaust Intake Exhaust .053 Lift
Open/Close
10-8178 Increased low and 25937-99 234° 239° .510” .483” .178” .152” Intake
mid range torque 18° BTDC 36° ABDC
Fits 1999-06 Exhaust
42° BBDC 17° ATDC
13-0233 Performance Valve Spring Set for Above replaces 18223-98
15-1214 Cam change bearing and seal kit

Andrews TC-88 Cam Upgrade Kit for converting all 1999-06 Twin Cam Big Twins to the 2006-up roller chain drive with hydraulic chain tensioners. Instead of super
powered spring adjusters the roller cam chain adjuster use engine oil pressure to maintain proper chain tension and roller chain camshafts have larger journal bearing
for extra support on the sprocket shaft ends. Kit includes cams only and requires separate purchase of 2007-up oil pump, support plate, chain tensioners sprockets and
hardware. See camshaft components page for additional parts required to complete conversion. Note: For 1999, 2000 and 2001 engines a rear cam drive sprocket with
an ignition trigger ring must be used.
VT No. Grind Timing .053 .020 Lift TDC Springs Application
Stock Intake -3.5/4.0 216.5 256 .474 .087 Stock Stock 06 cam data listed for reference: All ‘06 Dynas
Exhaust 41/-1.5 219.5 259 .474 .110 are fuel injection only; no carburetors.
10-6812 12N 02/34 216 252 .489 .091 Stock Bolt-in cam grind with the the same output as a stock cam
37/05 220 259 .489 .106 Slight power increase but no returning necessary!
10-6821 21N 10/30 220 255 .498 134 Stock Bolt-in cam: More torque for all around riding with heavy
40/08 228 24 .498 .121 bikes, stock compression ratios and stock pistons.
Similar to #23 cam for EV80 (1700-4800 RPM).
10-6826 26N 11/35 226 262 .490 .138 Stock Bolt-in cam 88-95 inches and stock compression ratio.
41/09 230 266 .490 .112 Great for two up touring, this cam will add torque and HP
at lower and middle RPM ranges (1800-5200 RPM).
10-6831 31N 10/46 236 272 .510 .174 Stock Great cam for motors with 95 inches and 9.8 to 10.2 CR.
52/08 240 276 .510 .120 Lower TDC lift for easy installation. Similar to TW37 with
different timing. (2000-5600 RPM).
10-6837 37N 18/38 236 272 .510 .174 Stock Hot street cams for 88 or 95 inches. 80+ rear wheel HP
46/14 240 276 .510 .148 possible with well tuned 88 incher, more with 95. Smooth
idle, broad torque (2200-5600 RPM). 9.0 to 9.5 CR.
10-6844 44N 21/41 242 279 .495 .182 Stock For engines with 88 or 95 inches and compression ratios
49/17 246 283 .495 .158 from 9.5 to 10.2; Max torque range; 2300-5800 RPM.
10-6850 50N 20/48 248 283 .510 .184 Stock Designed for easy installation in 95 inch motors with
54/18 252 287 .510 .168 stock heads for 9.5 to 9.8 CR. (2400 to 6000 RPM).
10-6855 55N 22/46 248 283 .550 .197 Hi-Lift Great cam for 95 inch with 9.8 to 10.2 C.R.
52/20 252 292 .550 .181 Max HP-torque at mid and upper RPMs (2600 to 6200).
10-6015 Sprocket with trigger ring for 1999-01 applications only
*Note: Timing and duration listed for .053 cam lift

26
10-5160 TC-88 Camshaft Kits
10-5177 10-4276

BIG TWIN
S&S TC-88 Gear Drive Cams and Camshaft Kits increases valve timing accuracy by eliminating timing chain lash and also reverses the rear cams direction of rota-
tion providing additional operating clearance between cam lobes that will allow higher cam lifts.
Complete Cam Kits include cams, complete gear drive kit and cam installation kit.
Gear Drive Cams can only be used with gear drive kit and also must be used with adjustable pushrods and performance valve spring kit.
Cams only include inner gears. Outer cam drive gear kit must be ordered separately. Material must be removed from the inner surface of the stock gear cover and
crank case modification is required on .625” and .640 lift cams.
00-05 Dyna 06-up Dyna
00-06 Big Twins 07-up Big Twins Series Valve Timing Valve Duration Valve Centerline Lift@TDC
Cams Complete Cams Complete (See Open/Close Open/Close Lift
Only Cam Kits Only Cam Kit Note ) Intake
#
Exhaust Intake Exhaust Intake Exhaust Intake
Exhaust
10-5160 10-5177 10-5246 10-5266 510G 1
20°/38° 52°/20° 238° 252° .510” 99° 106° .187” .178”
10-5166 10-5178 10-5247 10-5267 570G2 20°/40° 55°/20° 240° 250° .570” 100.0° 107.5° .187” .179”
10-5168 10-5179 10-5248 10-5268 585G3 20°/40° 60°/20° 245° 260° .585” 102.5° 110.0° .186” .176”
10-5170 10-5180 10-5249 10-5269 625G4 20°/55° 60°/20° 255° 260° .625” 107.5° 110.0° .189” .184”
10-5172 10-5181 10-5250 10-5270 640G 5
25°/60° 60°/25° 265° 265° .640” 107.5° 107.5° .228” .221”
10-4276 — 10-4268 — Outer cam drive gear kit
10-4275 — 10-4285 — complete gear drive kit includes pinion gear, front and rear inner cam gears and outer cam gear.
11-7715 adjustable pushrod set
11-2077 valve spring kit w/steel top collars
11-2078 valve spring kit with titanium top collars
1. Camshaft Set 510G: designed for 88-95 cubic inch engines with compression ratio below 9.7:1
2. Camshaft Set 570G: designed for 88-95 cubic inch engines with compression ratio below 10:1
3. Camshaft Set 585G: designed for 88-95 cubic inch engines with compression ratios from 10 to 10.75:1
4. Camshaft Set 625G: designed for engines of 95 cubic inches or more with compression ratios between 10.0 and 10.75:1
5. Camshaft 640G: designed for engines of 95 cubic inches or more with compression ratios of 10.5-11.5:1

S&S TC-88 Adjustable Pushrods and Cover Kit. Chrome- Cam Installation Support Kit includes cam cover gasket, two inner
moly pushrods feature simple trouble-free installation that cam needle bearings, two outer cam bearings and a retaining ring.
does not require the removal of gas tank or rocker assem- VT No. Type Years
blies. Includes pushrods, gaskets, O-rings, retainer clips and 12-0125 Gear 2000-05 Dyna, 2000-06 Big Twins
upper pushrod covers that have been designed to provide a 12-0126 Chain As Above
more stable and rigid cover assembly. 12-5240 Gear 2006-up Dyna, 2007-up Big Twins
VT No. Item
11-7715 Kit
11-7716 Pushrods Only

For TC-88
Crane Cam Sets are available as a replacement style to be used with stock cam drive assembly or with S&S gear drive assembly. Computer designed hydraulic cams
that feature lube-to-lube cam profile accuracy for off idle torque to high RPM horsepower.
Duration Gross
@.053 Valve Lift
99-05 Dyna 06-up Dyna Open/Close @ TDC
99-06 FLT, 07-up FLT, Intake Exhaust Intake Exhaust Specifications
FXST FXST
10-4396 10-4417 226° 236° .505” .505” Mild Street, Cruising, Touring. Bolt-in cam, low-end torque and mid-range HP. Good for
10-4411** 13/33 42/14 .147” 152” heavy bikes. Stock comp. ratio. Best power w/performance air cleaner, free-flow exhaust.
Use stock v/springs. Range: Idle to 5,000 RPM
10-4392 10-4418 236° 242° .505 .505 Moderate Street, Cruising. Bolt in. Mild perf. for Dynas, Softails or single riders. Stock comp.
10-4407* 20/36 47/15 .185” .157” ratio or up to 9.5:1. Best power w/perf. air cleaner and free-flow exhaust. Uses stock v/springs.
10-4412** Range: 1,500 to 5,500 RPM
10-4393 10-4419 242° 252° .505 .505 Street Performance, Some Engine Modifications. Bolt-In. OK w/stock comp. but works best
10-4408* 19/43 48/24 .178” .205” with up to 10:1:1 c/r. Best power w/perf. air cleaner and free-flow exhaust. Use stock v/springs.
10-4413** Range: 1,800 to 5,800 RPM
10-4394 10-4420 240° 248° .570” .570” Hot Street Performance, Modified. OK w/stock cubic inch or big-bore kit (95 c.i.). Best power
10-4409* 18/42 46/22 .173” 198” w/incr. comp. ratio 9.5:1-up, head mods. Must use Crane v/springs, clearanced for .570” lift.Great
10-4414** low-end and mid-range torque w/added upper RPM power. Must use perf. air cleaner and
free-flow exhaust. Range 1,800 to 5,800 RPM
10-4397 10-4421 246° 254° .619” .619” Hot Street Performance, Modified. For modified engines with 10.25:1-up compression,
10-4410* 20/46 52/22 .188” .193” big bore kits, head mods. Must use Crane valve springs, clearanced for .600” lift. Must use perf.
10-4415** air cleaner and exhaust. Designed to use with Edelbrock Performer RPM Twin-Cam cylinder
heads. Range: 2,000 to 6,000 RPM
10-4395 10-4422 254° 260° .600” .600” Max Hot Street, Modified. For modified engines. Higher comp., 10.5:1-up big-bore kits, head
10-4416** 25/49 56/24 .211” .206” mods, etc. Must use Crane v/springs., clearanced for .600” lift. Strong mid-range torque with
upper RPM power. Must use perf. air cleaner and free flow exhaust. Range: 2,000 to 6,200RPM
*Note: Use S&S Gear Drive Assembly 10-4275
**Note: Cam and lifter kits include replacement style cams and Crane Performance lifters.
19-8020
19-8010
Cams for TC-88
Andrews TC-88 Steel Camshaft Drive Sprocket fits 1999-06.
VT No. Type Sprocket Type
19-8010 34T Cam W/Key Drive
19-8015 19-8015 34T Cam W/Spline Drive
19-8020 17T Crank W/Spline Drive

27
TC-88 Pushrod Covers

Chrome Billet Pushrod Cover Set fits Installed


TC-88 engines include seals and O-Rings
necessary. Replaces 18096-00. Chrome Replica Pushrod Cover Kit fits
VT No. Item TC-88 models and includes all pieces
11-0943 Billet Kit necessary for installation.
11-9969 Inner Steel Tubes VT No. 11-0938

Chrome Billet Pushrod Cover and Lifter


Base Kit fits TC-88 models.
VT No. 42-0937

Tappets TC-88 V-Thunder Hydraulic


Crane TC-88 Hydraulic Roller TC-88 Replacement
Tappet provides improved RPM Hydraulic Lifter replaces Roller Lifters available in
capability, superior reliability and 18538-99. Sold each. High Energy which is a perfor-
quieter operation. Features Standard size. mance replacement for the
include use of a precision, hard- VT No. Brand stock lifter or Pro Magnum
ened ball-type valve to provide 10-0812 OE which is designed to perform
superior sealing and lash control. 10-0820 Sifton at higher engine speeds. Both
A rotating check ball prevents feature a unique anti-pump up
localized wear and pitting. retainer designed to replace
VT No. 10-2200 the stock retainer clip which
precisely limits plunger travel.
Jims TC-88 Powerglide STD size, sold each.
Standard Tappet Assemblies. VT No. Item
Sold each. “Elevator” Lifter Set raises the lifter top 10-8750 High Energy
VT No. Type for better pushrod angle of travel. 10-8751 Pro Magnum
10-1802 Stock VT No. Item
10-0568 Hydra II 10-0786 Lifters
10-0569 Hydro Solid II 11-0843 Pushrods
10-0568 10-0569

Powerglide II™ Advantage for TC-88. The Powerglide II, has all the advantages of it’s
predecessor-billet body, superior hydraulic unit, roller perpendicularity held to .0002”,
hand-honed hydraulic unit cavity, and now includes the following advantages: 1999-up TC-88 Chrome Lifter Top
• The total Dynamic load capacities have been increased over 30% straight across the replaces 17964-99 front and 17966-99
board. rear.
• The lubrication capacities for the hydraulic unit and valve train (top end) have VT No. 10-0811
increased 10%.
• The lubrication capacities for the roller cams, and cam bearings have increased
100%. (Increased cooling)
VT No. Type
10-0568 Hydraulic Tappet
10-0569 Hydrosolid Tappet
Lifter Base Bolt Sets for 2000-up TC-88 with-
out taper. Chrome Billet Lifter Bases fit TC-88
VT No. Type models.
9941-24 Acorn VT No. 10-0815
9941-24 9942-16
9942-16 Allen
9942-16-P Allen Polished
28
Performance
Pushrod Sets for
TC-88 are E-Z
TC-88 Pushrods

BIG TWIN
install type are
designed to be
installed without
removal of the
heads or rocker
boxes. Rods fea-
ture chromemoly
tube construction
with rolled thread
adjusters. Both kits include pushrod tubes and clips.
VT No. Brand
S&S TC-88 Adjustable Pushrods and Cover Kit. Chrome-
11-7714 OE
moly pushrods feature simple trouble-free installation that does
11-9709 Sifton
not require the removal of gas tank or rocker assemblies.
Includes pushrods, gaskets, O-rings, retainer clips and upper
pushrod covers that have been designed to provide a more sta-
ble and rigid cover assembly.
VT No. Item
11-7715 Kit
11-7716 Pushrods Only
Taper Lite
Adjustable
11-9706 Pushrods are
manufactured from
Quick Install Pushrod Sets are designed to be installed with- alloy with hard-
out removal of rocker boxes or cylinder heads. Precision made ened adjusters
from 4130 chromemoly tubing. Fits TC-88 and ball ends.
VT No. Brand Designed to be
11-9708 Sifton installed without
11-9713 ET removing gas tank,
rocker box or
V-Thunder Big Twin
Pushrod Kits are made
Rivera Taper Lites camshaft cover.
from .049 wall 4130 Set of four.
chromemoly steel. VT No. 11-9706
Exacting tolerances for Andrews Anodized TC-
reliability. VT No. 11- 88 EZ Install Pushrods
7712 is a 2-piece style are available in chrome-
which can be removed moly or aluminum.
or installed without dis- Installation does not
assembling heads. require removal of tank or
These rods fit stock or rocker boxes. All are
Velva Touch Lifter units. stock diameter, so there
VT No. 11-7013* 2000-up TC-88 with Stock Blocks is no cover interference.
*Note: Saves time without the disassembling of the heads or
lifter blocks. VT No. Type
11-2188 Aluminum Pushrods
11-2088 Moly Pushrods
Crane Adjustable Pushrods
7132-86 made from 3/8” aircraft grade
seamless 4130 chromemoly
steel tubing and heat treated
to 128,000 psi tensile strength
for a stronger and lighter than
stock pushrod. New style
adjuster helps minimize the
effects of poor pushrod geom-
Crane TC-88 Chromemoly Time Saver Adjustable Pushrod etry found in stock pushrods,
Set feature 7/16” diameter tubing, press fit ends that are 3/8” diameter eliminates
brazed in, adjustable from 8.750” to 10.750”, can be installed pushrod “rub” completely. Set contains 2 intake and exhaust
using stock pushrod tubes and allows removal of lifters and pushrods. These are not the time saver type.
lifter blocks without motor disassembly. VT No. 7132-86
VT No. 7132-99

29
Evo Pushrods Andrews E-Z-Install EV-80
Pushrods are available in either
aluminum (6061T6) or steel
1984-99 (4130 moly). Kits include 4
adjustable steel or aluminum
SiftonTM Quick pushrods which will install with-
Install Pushrod out removing tanks or rocker
Sets are 11-9221 boxes.
designed to be
installed without VT No. Type
removal of rocker 11-9221 Aluminum
boxes or cylinder 11-9224 Chromemoly Steel
heads. Precision
Andrews Pushrods
made from 4130
available in chrome
chromemoly tub-
moly steel or alu-
ing. Fits Evo Big
minum, adjustable of
Twins 1984-99.
fixed type as noted.
VT No. 11-9707
All are stock diame-
ter, so there is no
cover interference.

11-9866
11-9702
VT No. Adjustable
Tapered Adjustable Pushrods are manufactured from 4130 11-9865 Aluminum
steel with hardened adjusters and ball ends. Designed to be 11-9866 Moly
installed without removing gas tank, rocker box or camshaft
cover. Set of four. Fits Evo Big Twin Hydraulic or Solids. Time
VT No. Brand Saver
11-9702 Rivera
11-9711 Sifton Pushrods

Crane Adjustable Pushrods fit BT Evo


Hyd. & Mech. and Shovel Mech. Installs
without disassembling engine, saves 75%
labor time. Adjusts from 9.500” to 11.500”.
Precision made 4130 Chromemoly, 7/16” 7132-64 Detail
diameter tubing.
VT No. 7132-64
Screamin’ Eagle Pushrod Sets are E-Z install type are
designed to be installed without removal of the heads or rock-
er boxes. Rods feature chromemoly tube construction with
rolled thread adjusters. Fits Evo 1340.
VT No. 11-7713
11-9542

7132-89
11-9543

Solid Lifter Adapter Kit permits use of hotter cam to run solid
lifters by deactivating the hydraulic portion of the stock lifter,
uses stock pushrods for 1340 models. Crane Adjustable Pushrods made from 3/8” aircraft grade
VT No. OEM Fits seamless 4130 chromemoly steel tubing and heat treated to
11-9542 18500-84 1984-E85 128,000 psi tensile strength for a stronger and lighter than stock
11-9543 18507-85 L1985-99 pushrod. New style adjuster helps minimize the effects of poor
pushrod geometry found in stock pushrods, 3/8” diameter elimi-
nates pushrod “rub” completely. Set contains 2 intake and
exhaust pushrods. These are not the time saver type.
VT No. Fits
7132-89 With stock hydraulic lifters
7132-96 With long stroker cylinders

30
Evo Pushrods
1984-99

BIG TWIN
V-Thunder Ev Pushrod Kits are made
from .049 wall 4130 chromemoly steel.
Exacting tolerances for reliability. VT No.
11-7712 is a 2-piece style which can be
removed or installed without disassem-
bling heads. These rods fit stock or Velva
Touch Lifter units.
VT No. Application
11-7710 Stock
11-7711 Stroker
Sifton Performance Cam Kit includes cam E-Z install 11-7712* Stock
pushrods on Evo models and solid chrome moly type for *Note: Saves time without the disassem-
Shovels, chrome lifter bases and roller tappets. .495 lift. bling of the heads or lifter blocks.
VT No. 11-1600 Ev Pushrod Sets.
Sifton Solid Lifter VT No. Type Style Year
Kit for Evo 1340 11-9528 Stock Hyd 86-99
includes 4 solid 11-9536 Adj. Solid 84-E85
lifter, standard size, 11-9537 Adj. Solid 86-99
with rollers
installed and 4
adjustable alloy
pushrods.
VT No. 11-9630

10-5022 Comp Cams “Build Your Own” Stroker Pushrod Kits are
designed for stroker motors with tall cylinders. Feature 7/16”
Velva Touch Hydraulic Lifter Kits feature solid lifter perfor- diameter tubing in either .049 wall thickness with press-in ends
mance with hydraulic lifter convenience. The patented design on .080 wall thickness with screw in ends.
replaces aluminum lifter blocks with a cast iron alloy, and with VT No. End Type
lifters that each have their own independent oil supply for 11-7003 Press In
improved lubrication and enhanced tappet operation. 11-7004 Screw In
Evo Kits include lifters, lifter blocks, pushrods, pushrod covers, S&S Hydraulic Lifter Limited Travel Kit.
bolts and seals. Designed to maximize the efficiency of the
Each kit is available with chrome or black lifter blocks. Stroker stock hydraulic tappets. Kit consists of 4
pushrods are .250” longer than standard. For use with cams up machined heat treated and ground spacers
to .640 lift. when installed in the tappets reduce the
VT No. VT No. Application Replacement travel of the hydraulic unit in high rpm situa-
Black Chrome Pushrod Type Pushrods Only tions thereby eliminating potential damage to the engine due to
10-5027 — Evo/Standard 11-7710 high rpm valve float. Under normal conditions they allow the
10-5028 10-5022 Evo/Stroker 11-7711 tappets to operate as designed resulting in low valve train
maintenance and minimal noise. S&S HL2T Kit will not fit the
late stock replacement tappets OEM# 18523-86B for 84-99
big twins. These tappets have a smaller bore size and a
larger spring diameter than earlier versions. To obtain
proper plunger position adjustable pushrods must be use
with the HL2T kit.
VT No. Fits
10-8532 Fits tappets w/.612 ID,1999-2002, OEM #18538-99B
10-8533 Fits tappets with .655 ID, 1986-2002

31
1984-99 Evo 10-8365
Evo Big Twin Replacement
Hydraulic Lifters. Replaces
OEM# 18523-86A. Sold each.
Tappets VT No.
10-8365*
Size
STD
Sifton Hydraulic 10-8373 STD
Tappet Assembly Sets 10-8374 .002
of 4, feature centrifical 10-8373 10-8375 .005
surface fine grinding and *Note: OE Brand
precision fit rollers and
10-2051 10-2050 Crane Evo Hydraulic Roller
pins.
Tappet Assemblies as stock
VT No. Size
replacement or performance
10-0779 STD
type. Performance Type fea-
10-0780 .002
tures precision ground
10-0781 .005
plunger, high strength pushrod
10-8256 seat and a heavy duty wafer
for positive sealing. Sold each.
VT No. Type
10-2051 Stock Type Lifter
10-2050 Performance Lifter
Sifton 10-2534

Tappet Roller Repair Kit includes 4 pins and 4 roller assem-


10-8352 blies.
VT No. Brand
10-2534 VT
10-0529 Crane

Evo 1340 Solid Tappets can only be used with adjustable


pushrods. Jims brand sold each. SiftonTM brand sold in set of 4.
Jims Big Axle Jims SiftonTM Size
10-0636 — 10-8256 STD
10-0637 — 10-8257 .005
— 10-8352 10-8258 .010
V-Thunder Evolution Replacement Lifters fea-
ture precision grinding and performance
Sifton Hydraulic Tappet Unit Sets feature maxi-axle roller and
hydraulics.
pin design and unique “no-bleed” integral pump unit. Unique
VT No. Item
pump design features full hydraulic action up to 5000 RPM,
10-7390 Each
then act as solid. Set of 4.
10-7391 Set of 4
VT No. Size
10-0583 STD
Jims HydroSolid Big Axle Tappet Assemblies
10-0584 .002
have a built in anti-pump device, perform like a
hydraulic from start up to about 5500 RPM and Power Glide Evo Hydraulic Tappets available as
turns into a solid at 5600 RPM. individual units replacing 18523-86 in STD and .005.
Size VT No. Big Axle Size
STD 10-0657 10-0645 Standard
.002 10-0658 10-0646 .005
.005 10-0659

Hydro Solid Internals


Hardened Pushrod Seat
Oil Control Disk 10-0645
Hydraulic Cylinder Steel ground to 10 finish hand fit to .0002
usually air gauge, the most accurate means of measurement.
The valve, super flat fit to hydraulic body
Spring to help control hydraulic body
Tappet body is heat treated and ground
The roller axle, crimped to 3000 PSI to stop inner race from turn-
ing. The axle hole is held perpendicular to the O.D. of the tappet
within .002

32
Evo Tappet Blocks

BIG TWIN
11-9506

Billet Tappet Blocks are machined from solid blocks. Made and
polished by Jims, sold pairs. Fits 1985-99 1340 BT Evo.
VT No. 10-0069
Chrome Evo 1340 Tappet Guides Set includes front and rear
tappet guide. Fits all 1984-99 Evo Big Twin.
VT No. Item
11-9506 Tappet Block Set
15-1542 Gasket Kit
42-0437
11-9290
S&S Tappet Block Sets for V-2. The burnished aluminum fin-
ish matches S&S cylinder heads and crankcases. Blocks
accommodate a cam, base circle of .960”, with up to .630” lift.
Screws and gaskets included.
VT No. Fits
11-9290 Big Twin
15-0714 Gasket Front
15-0715 Gasket Rear 42-0458
8708-8 Screws 12pt 1/4”-20 x 7/8
Lifter Base Bolt Sets for Big Twin models.
1976-up with Stock Lifter Blocks. ¼ x 20 thread without
taper.
VT No. Type Finish
7628-8 Acorn Chrome
8726-8 Allen Chrome Chrome Evo Tappet Covers fit over stock blocks. Each cover
8709-8 12 pt Cadmium has a slot which allows it to be installed without removing
8708-8 12 pt Chrome pushrods. Install by lifting the pushrod tube cover and inserting
8710-8 12 pt Black the covers. Fits 1985-99 All Big Twins.
VT No. Type
42-0437 Steel
42-0458 Die Cast

Tappet Blocks for TC-88


42-0688

Chrome Billet Lifter Bases fit TC-88


models.
TC-88 Chrome Lifter Block Covers fea-
VT No. 10-0815
ture hidden mounting hardware. Fits 1999- 1999-up TC-88 Chrome Lifter Top
05 FLHT & Dyna replaces 17964-99 front and 17966-99
VT No. 42-0688 rear.
VT No. 10-0811
Lifter Base Bolt Sets for 2000-up TC-
88 without taper.
VT No. Type 9941-24 9942-16
9941-24 Acorn
9942-16 Allen
9942-16-P Allen Polished

33
Evo Pushrod Covers & Seals
V-Twin Chrome
Pushrod Cover Kits
in stock style gives all
the parts needed for
complete installation.
All are 16 piece kits.
11-0909 1984-99 Ev
11-0920 1984-99 Ev
(Gold)

11-0909
Chrome
Installed
Pushrod
Cover Set with
chrome lifter
base covers as
a complete
dress up kit for
Big Twins.
VT No. 42-
0903
(1984-99 Evo)

Chrome Head and Spark Plug Cover fits 1986-99 Ev models.


Covers are held in place by rubber inserts supplied.
VT No. 42-0929

Chrome Billet Pushrod Cover Kit fits 1984-99 Ev models.


VT No. 11-0945

Head Bolt Cover Sets


Chrome Head Bolt Covers
fit BT models.
VT No. Type Year
37-8897 37-8799 37-9131 37-8897 Smooth 1983-84
37-9131 Grooved 1985-99
37-8799 Smooth 1985-99
Headbolt Covers fit over 12
point headbolts on 1986-99 Ev
models. Evo styles include 4 2262-4 2262-4
9001-4 pieces for left side only. Styles Installed
9000-4
include hex acorn or cap with a
gold or chrome finish. Allen wrench included. Evolution/Twin Cam Head Bolt Cover.
Chrome Gold Style Headbolt covers to hide dull 12 point headbolts
9000-4 9001-4 Acorn on late 1985-up FL-FX. Installation with set
9002-4 — Cap screw.
42-0772 42-0773 VT No. Style
2024-4 Hex Dome
2024-4
2262-4 Spike

42-0774 42-0775

Head Lockers fit Big Twin Evo 1340 available shot peened
natural aluminum or black with highlighted fin edge. Sold in
a pair with two set screws included to install.
Aluminum Black Year Chrome Head and Spark Plug Cover fits 1986-99 Ev models.
42-0772 42-0774 1986-91 Covers are held in place by rubber inserts supplied.
42-0773 42-0775 1992-99 VT No. 42-0929

34
1984-99
Chrome Billet
Pushrod
Pushrod Cover
Components

BIG TWIN
Cover Kit
includes all
pieces and
seals for com-
plete installa-
tion on Ev BT
models.
VT No.
11-0947

Lower Push Rod Tube Sets.


7508-20 Chrome Plated
VT No. OEM Brand Year Model
11-0913 17938-83 V-Twin 1984-99 Evo
9202-12 17938-83 Colony 1984-99 Evo
9968-12 17938-99 Colony 1999-up TC-88
11-9970 17938-99 V-Twin 1999-up TC-88
Gold Plated
11-1206 11-0914 17938-83 V-Twin 1984-up Evo
11-0928
Replacement Chrome Upper Pushrod Cover Kits (Outer).
Each kit contains 4 chrome clips, 4 springs, 4 cork gaskets, and Inner Quad Pushrod Covers
4 steel washers. in zinc plated steel.
VT No. Fits Brand
7508-20 Ev Colony
11-0928 Ev V-Twin
9970-20 TC-88, 1999-up Colony
11-1206 TC-88 V-Twin 11-0908
Pushrod Cover Individual Parts, in chrome steel.
VT No. OEM Model U/M
VT No. Year Brand
11-0915 17950-66 1966-99 BT Clip Stock 4
11-0908 1979-99 V-Twin
11-0942 17634-99 1999-up TC-88 Clip 4
9213-4 1979-99 Colony
11-0917 17945-36 1936-up Cup 4
9969-4 1999-up Colony, TC-88
13-0101 17947-36 Spring 10
11-9969 1999-up V-Twin, TC-88
12-0711 6762B Washer, Inner 10
12-1157 6737 Washer, Lower, Evo 20 Chrome Machined Pushrod
15-0117 17955-48 Large Cork 100 Clips fit Evo or Shovel Motors,
15-0116 17955-36 Small Cork 100 set of 4.
VT No. 11-0927

Seal Kits
14-0681 Blue Silicone Seals are lathe cut, then ground with
perfect O.D. finish, withstand heat, oil and gas.
VT No. OEM Item U/M
14-0028 17955-36 Small Push Rod 50 pk.
14-0671 14-0029 17955-48 Large Push Rod 50 pk.
Pushrod Cover Cork-Seal Kits include enough pieces to seal Pushrod Tube Quad Seals or O-Rings. Quad
4 complete pushrod covers on years listed. Rubber seals. Seals feature 4 side seal design, 10 pack.
James VT No. Model/Year
14-0671 14-0951 1984-99 Big Twin 1340 Evo
14-0686 14-0681 2000-up TC-88 VT No. OEM Use Year
Pushrod Cover Rubber Seal Kit includes 14-0550 11145 Lower O-Ring 1984-up
12 machined rubber seals for Big Twin 14-0532 11157 Upper O-Ring 1984-98
Evo.1984-99. 14-0803 11293 Upper O-Ring 1999-up
VT No. Type
9529-12 Black
14-0981 Blue
35
Head Bolts &
Studs Evo 1984-up

Chrome 12 Point Head Bolt Set includes 8 washers


and 8 head bolts for 1986-99 models.
VT No. 37-9019

37-8950 37-8951

Components for One Head

37-9265 37-8141

37-9259 11-0634
Head Bolts and Hardware Kits for Evo 1340 models for one
head.
VT No. # OEM Item
37-8950 E 1985-99 Screw, 2 pk, zinc
F Head Bolt Screw, 2 pk, zinc
G Kit For Stud, 4 pk
D One Head Washer, 4 pk
37-9521* As Above Chrome
37-9322 As Above 1992-99, zinc Sifton Racers Evo Stud Kit has 8 inserts, drill tap and 8
37-8139 E 16478-83 Head bolt, Chrome, 8 pk chromemoly studs. Allows more torque to be applied, to cure oil
F 16480-83 Screw Set, 1984-E85 leaks & protects case threads during frequent disassembly.
37-8990 E 16478-85A Head bolt, Chrome, 8 pk Detailed instructions included.
F 16480-85A Screw set L1985-91 BT VT No. Item
2011-8 E As Above Colony 11-0634 Complete Shop Kit
F 37-9259 8 Studs only
2012-8 E 16478-85A Head Bolt Chrome, Colony, 8 pk 11-0636 8 Inserts only
F 16480-92 Screw Set 1992-up BT
37-8951 G 16837-85A Studs only, 1986-99 BT 4 pk
9424-8 G As above Colony, 1986-99 BT
37-9259 G As Above Sifton
37-8935 H 16573-83 Insert, 8 pk
12-1187 I 16715-83 Ex. Stud, 5 pk
14-0516 J 26432-76 O Ring, 10 pk
37-9074 D 16482-83 Washer 1984-E85, Zinc, 4 pk
37-9075 D 16482-85 Washer L1985-92, Zinc, 4 pk
2018-8 D As Above Colony Zinc, 8 pc
VT No. 16-0911 VT No.16-0911 Tube Installed
37-9265 D As Above Chrome, 8 pc
2017-8 D As Above Chrome, 8 pc Evolution Cylinder Oil Passage Drain Tubes for stock bore
*Note: For Both Cylinder Heads size cylinders only. Each kit is supplied with tap, hex wrench,
two drain tubes and instructions.
VT No. Item
16-0911 Kit
16-0912 Pair Replacement Tubes only

36
Heads for Evo

BIG TWIN
Front Stock Style Evo Heads include seats and guides
installed. OE brand. Fits 1985-91.
Big Twin 1340cc Heads
VT No. OEM Finish Edelbrock Evo 80” Performer Package includes all of the
10-0050 16691-85C Natural Silver necessary components to upgrade your existing stock, S&S or
11-0053 16692-85C Black Wrinkle other aftermarket Evo style engine. The kit includes Edelbrock
black finish cylinder heads. Edelbrock Performer .490” lift
camshaft, top end gasket set and adjustable pushrod set. This
kit will yield 75+ HP and 89 ft/lbs torque with a 9.5:1 compres-
sion ratio. Order Edelbrock Intake Manifold separately.
VT No. 11-1550

Edelbrock Evo 80” Performer RPM Power Package includes


all of the necessary components to upgrade your existing stock,
S&S or other aftermarket Evo style engine. The kit includes
Edelbrock black finish 72cc combustion chamber heads. 10-1615
Edelbrock Performer .600” lift cam, JE +.005” oversize pistons,
top end gasket set and adjustable pushrod set. This kit will yield
,90+ HP and 91 ft/lbs torque with a 10.5:1 compression ratio. Edelbrock Performance Heads come assembled with stain-
Order Edelbrock Intake Manifold separately. less steel valves, 1.850” intake and 1.610” exhaust, ductile iron
VT No. 11-1551 seats and guides, 1.460 OD valve springs, teflon valve stem
seals, retainers and locks. Edelbrock Performer Heads are avail-
35-1670 able fully assembled. Features .125” round Rectangular shaped
intake port, .125” raised for increased surface area of the floor for
noticeable increase in air flow.
VT No. Years Item
10-1615 1992-99 Complete
10-1617 1984-99 Bare
14-0257 All Valve Guide Seal Set
Edelbrock Aluminum Intake Manifolds to be used with
Edelbrock heads. Edelbrock three piece manifolds come com-
V-TwinTM OEM Cross Reference Guide with
plete with gaskets, bolts, grommets and vacuum fittings.
cross factory number to V-Twin Numbers on
Manifolds are available in stock width only for stock height cylin-
over 20,000 items.
ders on carb type Evo manifolds.
VT No. 48-0011
Evo Intake Manifolds
Carb Type Flange Spigot The Most Comprehensive in the
Mount Mount Aftermarket Industry!
35-1671 35-1670

37
Evo Rocker Cover
42-0754

42-0787
Chrome 2 Piece Rocker Box Set for 2 heads for 1984-99 Ev
models.
VT No. Item
11-2701 Rocker Box Set
15-1503 Gasket Set
S&S Two Piece Chrome Rocker
Covers fit all 1984-up Evo Big Twins.
Both vented out of the crankcase or
through the head type. Umbrella
valves included for use with 1993-99
cylinder heads. Each kit includes front
& rear cover assemblies complete with
base & top cover, rocker shaft sup-
ports, gaskets & mounting hardware.
VT No. Item
11-4050 Rocker Cover Set
15-1221 Gasket Set
Remove material
here to achieve
Install Slobber Stopper in this hole. correct alignment
Tap threads in this hole using tap
supplied in kit

Umbrella valve
replace during
reassembly
Drain Hole Enlarge
Chrome V2 Rocker Cover Sets are precision die-cast covers with drill bit supplied
in kit
that are machined. Polished and chrome plated. Six piece com- Rocker
Cover
plete set includes all necessary gaskets for installation for both Spacer Underside of outer rocker box
cover
heads.
VT No. Fits Sifton Evo Rocker Box Breather
42-0754 1984-91 Upgrade Kit includes tap, drill bit,
42-0787 1992-99 breather tubes and instructions. Fits
1992-99 BT.
VT No. 16-0914

38
Evo Rocker Cover
43-0984

BIG TWIN
43-9128

43-9170

Chrome V2 Rocker Cover Individual Parts. Tops include allen


screws and gaskets for Evo Big Twin.
VT No. OEM Item Fits 43-9178
43-9127 17529-84A D-Ring 1984-91
43-9173 17529-84A D-Ring 1984-91, OE
43-9169 17529-92 D-Ring 1992-99
43-9146 17530-84B Lower 1984-91
43-9172 17530-84B Lower 1984-91, OE BT Chrome Top Cover & D-Ring Set order gasket separately.
43-9168 17530-92 Lower 1992-99 VT No. Year
43-9128 17528-84A Top 1984-91 Smooth 43-9178 1984-81
43-9162 17528-84A Top 1984-91 Chrome 43-9180 1992-99
43-0984 17528-84A Top 1984-91 Chrome 43-0142
11-0678 17503-84A Top As Above, Polished
43-9170 17528-92 Top 1992-99

Chrome Finned Rocker Covers are a replacement for the


upper portion of the Evo 1340 Rocker Boxes on 1985-91.
Available in pairs. Order gaskets and screws separately.
VT No. 43-0142

Screw Sets
Chrome Rocker Box Screw Set fits 1985- Evo Big Twin Lower Rocker Cover
99 Big Twins. Mounting Hardware Set incudes all
VT No. Type correct bolts, allen screws and
8868-16 Acorn washers necessary for bolting lower
8933-16 Cap rocker cover to cylinder head.
9788-24 Button Head Allen Complete set for two heads.
VT No. U/M
Rocker Box Screw Kit for Evo includes
11-0621 Set
chrome allen screws and washers, and cop-
2078-18 Each
per sealing washers.
“Tru-Seal” Ev Rocker Box
VT No. OEM Item
Cover Collar and Screw Kit
8931-16 Allen Kit Kit
includes sealing washer with
15-0663* 63858-49 Fibre Washer, 50 pack
built in O-Ring for position seal.
15-0221 6114 Copper Washer
VT No. Item
8933-16
37-0819 Stainless Steel
37-0820 Chrome
Umbrella Valve fits inner rocker box
cover on 1992-99 Evo.
VT No. 14-0925

39
Rocker Cover for TC-88
11-0946 Installed

11-2700

Chrome Rocker Box Set for TC-88 models includes 2 upper


covers and 2 lower housings.
VT No Type
11-0946 Stock
11-0358 Forged
11-0357 Finned
11-2700 Underside
Chrome Rocker Box Set fits TC-88 for 2 heads.
VT No. Item
11-2700 Rocker Box Set
15-1502 Gasket Set
TC-88 Forged Rocker
Supports forged rocker sup-
ports will handle the
increased loads from high lift
cams and higher RPM’s.
Works with stock or roller
rocker arms. Replaces 17675-01.
VT No. 43-0085
1999-up Top End Components for TC-88.
Rocker Box Breather Kit
VT No. OEM Finish/Item
fits 2002-up FXD TC-88
11-0948 17572-99 Chrome Upper Rocker Cover Set
model. Replaces 17650-02.
11-0949 17573-99 Chrome Lower Rocker Housing Set
VT No. 11-0799
11-0581 17594-99 Alloy Support
11-0581
11-0582 17595-99 Breather Cam
11-0583 17907-01 Baffle
11-0584 63815-99 Element
9943-26 — Acorn Screw Kit
9944-24 — Allen Screw Kit
9944-24-P — Polished Allen Screw Kit
37-0043 Installed

37-0585
Grooved Valve Cover Screw Cover
fits 1999-up TC88, Set of 4. Match
head bolt covers.
VT No. Item
37-0585 Cover Set
37-1209 Cover Set
37-0043 37-0043 16 Piece Chrome Screw Set

Radii Top Rocker Box Set fits 1999-up TC-88 models.


VT No. Type
11-0352 Smooth
11-0884 Pan Style

40
Cylinder Heads

BIG TWIN
for TC-88 models
Screamin’ Eagle Performance Cylinder Heads for TC-88
models. These cylinder heads offer bolt-on compression ratio
of 9.5:1 for stock TC-88. Features a special port shape and
bathtub combustion chamber and Screamin’ Eagle Valve Train
Components. Requires adjustable pushrods for installation.
Replaces 16952-99A Black Highlighted. use with carb or fuel
injected.
VT No. Finish
11-0036 Black
11-0035 Silver
11-1450 Stock Heads for TC-88 models. Sold without valves,
each.
VT No. OEM Finish Type
11-1450 16716-99 Natural Front
11-1451 16717-99 Natural Rear
11-1452 16722-99 Black Front
11-1453 16724-99 Black Rear
Evolution/Twin Cam
Head Bolt Cover.
Headbolt covers to
hide dull 12 point headbolts on late 1985-up FL-FX.
11-1451 Installation with set screw.
VT No. Style
2024-4 Hex Dome
2262-4 Spike

Edelbrock 95 Inch Twin Cam Performance RPM Package


Edelbrock 95 Inch Twin Cam EFI Performer RPM Packages
includes all of the necessary components to upgrade your
are designed for 2001-05 Softail, 2004-05 Dynas and 2002-05
existing 88” or 95” Twin Cam motor. The kit includes Edelbrock
FLT models with stock throttle body and Delphi ECU fuel injec-
black wrinkle 72cc combustion chamber heads, Edelbrock per-
tion modules. The kit includes Edelbrock black wrinkle 72cc
former .619’ lift gear drive or chain drive camshaft, JE STD
combustion chamber heads, Edelbrock Performer RPM .619” lift
bore piston kit, top end gasket set and adjustable pushrod set.
gear drive or chain drive camshaft, JE STD bore piston kit, top
This kit will yield 108HP and 110 ft/lbs. Torque with 10.25:1
end gasket set, adjustable pushrod set, Edelbrock EFI
compression ratio. Order Edelbrock performance intake sepa-
Performer intake manifold, high flow 8” air filter and CD-ROM
rately.
with application specific fuel calibration for aftermarket pipes.
VT No. Kit Type
Note: Requires Screamin’ Eagle Tuner kit OEM 32107-01B.
11-1552 Chain Drive Cams
VT No. Item
11-1553 Gear Drive Cams
11-1554 Kit with chain drive cams
11-1555 Kit with gear drive cams
Edelbrock Aluminum Intake Manifolds to be used with Edelbrock
heads. Edelbrock three piece manifolds come complete with gaskets,
bolts, grommets and vacuum fittings. Manifolds are available in stock
width only for stock height cylinders.
TC-88 Intake Manifolds Carb Type
Flange Mount S&S “G” 44 mm CV & 45mm Mikuni
35-3120 35-3122 35-3123

41
Rocker Arms Crane Evo/TC-88 1.75-1 Ratio
Rocker Arm Set will give
increased valve lift, RPM and
Sifton Roller
Rocker Arm Set torque. Designed to allow fully
features drop pressurized lubricating directly to
forged construc- 11-0587 the bushed fulcrum and roller tips.
tion with hard- Set of 4, order shafts separately.
ened steel roller. VT No. Item
Fitted with bush- 11-0587 Rocker Arm Set
ings at shaft area. 11-0571 Shaft Set, (Sifton)
4 piece rocker set. Fits Evo & TC-88. Order shafts separately.
11-0555
VT No. Item
11-0553 Arm Set
11-0571 Shaft Set 11-0568
Evo/TC-88 Rocker Arm 11-0547
and Shaft Kit by Sifton fits
1984-up Big Twin. Includes
(2) 17375-83 rocker arm,
(2) 17360-83 rocker arm
and (4) 17611-83 shafts. Evo & TC-88 Crane Roller Ball Rocker Arms made from alloy
VT No. 11-0572 steel with bushing supported shafts. Feature a roller ball valve
stem to reduce valve stem wear and galling. Provides full valve
stem tip contact. Sold in sets of 4 which install on original rock-
er shaft.
VT No. Ratio
11-0555 Stock
Rocker Arm Shaft for Big Twins 11-0587 1.75-1
1984-up. Replaces OEM# 17611-83. Replacement Parts for Above Rocker Arms
VT No. Brand U/M Size 11-0568 Valve Stem Roller Ball, 4pc
11-0571 Sifton 4 STD 11-0547 O-Ring Kit, 8pc
11-0576 Jims 4 STD 11-0557 1984-99 Shaft Kit for Needle Bearing Type, 2pc
11-0814 Sifton Each .005 O.S. *Note: Shafts made after 1995 have the symbol “X” etched into
11-0571 rocker arm.
Jims Roller
Rocker Arm Set
features greater
11-0512
strength in critical
areas, 660
10-0700 Bronze bushings
with a hardened
Rocker Arm Bushings replace 17428-57. Use on 1966-up BT steel roller tip. Use stock type rocker arm shafts. Fits Ev BT and
models. 8 pieces. TC88, 1.625 ratio. Set of 4 arms.
VT No. Type VT No.11-0512
10-0700 Stock Split type
11-0545
10-2106 As Above, Sifton

Big Twin Rocker Arms include bushings installed to fit TC-88


and Ev. 11-9702
VT No. OEM Type Brand
11-9507 17360-83 R. Ex, F. In. OE Rivera Evo/TC-88 Big Twin Rocker Arm Geometry Kits
11-9511 17360-83 R. Ex, F. In. Sifton include 4 adjustable rocker arms with bushings which feature
11-9508 17375-83 F. Ex, R. In. OE oversize swivel foot adjusters, pushrod gauge, pushrod tool and
11-9512 17375-83 F. Ex, R. In. Sifton value stem height gauge. An adjustment of +/- 3° enables
absolute correct valve train geometry for the cam being used.
Order Taper Lite Pushrod Kit separately.
VT No. Item
11-0545 Rocker Arms Only
11-9702 Taper Lite Pushrod Set

42
BIG TWIN
43-0534

V-TwinTM Chrome Customizer Kits include chrome parts and


hardware for installation as pictured. Kits require removal of
engine to install rocker box covers. All kits for electric start
models unless noted as kick and electric. Smooth derby and
inspection covers are included on FXST kits. Inspection cover
on FXR, FXE, FLT and FLH applications must be purchased
separately. *Note: Does not include gasket. 1980-84 kits do
not include trans top cover.
Evo Model FXST-FLST, 5-Speed
43-0519 1985-86
43-0520 1987-88
43-0521 1989-91
43-0530 1992
43-0522 1993
43-0523 1994
43-0529 1995-98
43-0533 1999

43
Sifton Valve Spring Kits
Sifton Valve Spring Keeper Sets. Keepers
are CNC machined and then heat treated.
Fits Evo and TC-88 1984-04
VT No. 11-2096
13-2085

1985-99 Sifton BT Valve


Spring Set for High Lift Cams
can be used with stock retain-
All Evolution FX, FL 1986-98 ers and lower collars for up to
13-2080 170-180 lb seat pressure, up to .600” valve travel. .600 lift.
With Titanium retainers. VT No. 13-2090
13-2085 170-180 lb seat pressure, up to .600” valve travel.
With Heat treated steel retainers.
13-2093 170-180 lb seat pressure, up to .600” valve travel.
With Hard anodized aluminum retainers.
13-2140 170-210 lb seat pressure, up to .800” valve travel Sifton Evo Spring Kit
With Titanium retainers. includes steel lower col-
13-2141 170-210 lb seat pressure, up to .800” valve travel. lars, valve keepers,
With Hard anodized aluminum retainers. Titanium upper collars,
13-2142 170-210 lb seat pressure, up to .800” valve travel. and high revving XR-750
With Heat treated steel retainers. style matched inner and
Twin Cam 1999-2004 outer springs. Replaces
13-2022 170-180 lb seat pressure up to .600” valve travel with 18210-84B.
titanium retainers VT No. 13-9224
13-2060 190-210 lb seat pressure up to .650” valve travel
with titanium retainers Valve Spring Kits.
Twin Cam 2005-up Includes all springs, col-
13-2061 170-180 lb seat pressure up to .600” lars and keepers neces-
valve travel with titanium retainers sary for each application.
Fits 1985-04 1340 Evo
11-0810 11-0811 TC-88.
VT No. 13-9196

Valve Springs include


inner and outer as
required. Fits 1984-04 BT
Steel Valve Collars for 1984-04 1340 Evo and TC-88.
Evo/TC-88. Replaces
VT No. OEM Use
OEM 18201-83.
11-0810 18222-83 Lower
VT No. 13-0104
11-0811 18219-83 Upper

Valve Seats
Oversize Valve Seats can be used with Valve Keeper Keys are split type
unleaded gas.Replacement size is actual size sold in four pairs per package enough
11-0641 of seat supplied by V-Twin Number. Stock size for one engine. Fits 1983-04 Evo and
is noted as reference only. TC-88. Replaces 18229-83.
VT No. 11-0805
VT No. Fits Stock Size
11-0641 1340 Evo 1.948 x 1.632 x .400
Replacement Size
11-0788 1340 Evo
2.016 x 1.635 x .453
1.7135 x 1.379 x .400
Valve
Replacement Size 13/4” x 13/8” x 7/16”
Evo/TC-88 1984-04 Valve Spring Shim
Shims
Set. Twelve piece kit permits shimming in
.015” increments from .015” to 105”. This
Valve Spring Shims for Evo/TC-88 1985-04 are sold in 25 pk.
allows the mechanic to assure equal
VT No. Width
pressure between springs or to increase
10-8514 .015
pressure as desired.
10-8516 .030
VT No. 11-9624
10-8553 .060

44
Replica Valves

BIG TWIN
SiftonTM V-TwinTM
Model & Year Type OEM Stainless Nitrate Steel Nitrate Stainless Stainless
Steel Steel Steel Steel Steel
Nitrate
TC-88 1999-04 & Intake 18074-83 11-1113 11-1116 11-0607 11-0673 11-0711 11-9653
All Evo Big Twins Exhaust 18082-83 11-1114 11-1117 11-0616 11-0778 11-0710 11-9657
TC-88 &Evo/1340 Exhaust 18082-83 — — — — 11-3011 —
by Crane

Valves by and
ROWE VALVES PRECISION MACHINING
Fully Machined Head Stainless
Model Melonite Titanium
and Application Roller Hard Special Nitride Black Razor
Year Burnish Chrome Black Gold Coat Diamond Racing Back
TM

Stem (1) Stem (2) Stem (3) Stem (6) (4) (5)
Intake
TC-88 & 18074-83 11-6053 11-6058 11-6062 11-0801 11-6002 11-6018 —
Evolution
O.S. As above
1340cc — — — — 11-6014 — 11-6087
All Years Exhaust
18082-83 11-6054 11-6059 11-0674 11-0802 11-6009 11-6019 11-6088
TC-88 Intake
18074-05 — — 11-6190 — 11-6119 — —
2005-up Exhaust
18085-05 — — 11-6191 — 11-6120 — —
Valves by Rowe or Precision Machining (Kibblewhite). Intake valves are made of 8645 heat treated valve steel & the exhaust
valves are made of 21-2N heat treated non-magnetic stainless steel. These valves are available with the following stems & heads:
(1) Roller Burnished Stem: Roller burnishing smooths the finest grind finish (16 microinch) to a 4 microinch.
(2) Hard Chromed Stem: Very slick and hard. The standard in wear resistance.
(3) Melonite, Special Black Stem: This is a heat treating process developed and patented in Germany. Gives the valve a
Black Smokey look. Very hard and slippery. Currently being used on O.E.M. valves available in Rowe or Black Diamond
brands.
(4) Racing by Kibble White Precision Machining feature a sharper profile angle to maximize flow, 11-6015 has 2.00 head,
11-6016 has 1.812 head, 11-6017 has 1.780 head, 11-6018 has 1.90 head and 11-6019 has 1.63 head.
(5) Razor Back by Kibble White are one piece forged EV-8 stainless steel, fully CNC machined with hard chrome stems.
(6) Black Diamond: One piece stainless steel valve with a stellite tip and black nitrone impregnated stem to improve wear
properties and reduce friction.

Valves Manley Stainless Valve machined


from 1-piece forging with a swirl pol-
ished finish & chrome plated stem.
Sold pairs. Fits All Evo Big Twin and
1999-04 TC-88.

VT No. Type Head Dia. Stem Dia. OEM


11-9081 Exh. 1.615 stock .3095 STD 18082-83
11-9086 Ni Exh. 1.615 stock .3095 STD 18082-83
11-9015 Exh. 1.650 o/s .3095 STD
Manley's “Street Master” Intake & Exhaust Valves feature 11-9082 Int. 1.850 stock .310 STD 18074-83
stainless steel construction, chrome plated stems, hard tips, 11-9087 Ni Int. 1.850 stock .310 STD 18074-83
smooth turned underhead angle & radius, forged combustion 11-9084 Int. 1.940 o/s .310 -.060
dish & machined combustion face rim. Fits All Evo Big Twin and Note: Ni is Nitrate finish.
1999-04 TC-88 (standard overall length).
11-9227
VT No. Type Head Dia. Stem Dia. OEM
11-9061 Exh. 1.615 stock .3095 stock 18082-83 11-9228
11-9060 Int. 1.850 stock .310 stock 18074-83

Manley Valve Related Kit for Ev models.


VT No. Item 11-9610
11-9610 Valve Key Set
11-9228 .600 Lift Kit Titanium
11-9227 .600 Lift Kit Steel

45
Valve Spring Sets

Crane Valve Spring Kits for 1984-04 Evo/TC-88 Big Twin are available in pre-
cision wire and thermo-cool coated retainers. Available with in steel or titanium
retainers. All springs in kit have a nominal inside .800 and 1.460 outside diam-
eter and a coil bind height of 1.080 inches. Note: # is the symbol that denotes
pounds.

Seat Pressure Nominal


and Installed Open Pressure
VT No. Mfg.# Description Application Height and Height
11-9249* 5-1102 Steel Springs (155#) and Steel Retainer 155# @ 1.800 352# @ 1.280
11-9251* 5-1002 Titanium Springs (155#) and Titanium Retainers 155# @ 1.800 352# @ 1.280
11-9626* 5-1004 Thermo Cool Kit “Thermo-Cool” Springs (155#) and Titanium Retainers 155# @ 1.800 352# @ 1.280
11-9250* 5-1101 Steel Springs (175#) and Steel Retainers 175# @ 1.700 394# @ 1.180
11-9252 5-1001 Titanium Springs (175#) and Titanium Retainers 175# @ 1.700 394# @ 1.180
11-9627* 5-1003 Thermo Cool Kit “Thermo-Cool” Springs (175#) and Titanium Retainers 175# @ 1.700 394# @ 1.180
*Note: Kits contain valve springs, upper collars, lower collars and valve locks.

Crane Steel Valve Keepers are Evo/TC-88 1984-04 Valve Spring Shim
precision machined, heat treated Kit. Twelve kit piece permits shimming in
and nearly twice the strength as .015” increments from .015” to 105”. This
stock. Fit 1984-04 Evo and TC-88 allows the mechanic to assure equal
Big Twins. pressure between springs or to increase
VT No. Spring pressure as desired.
12-9952 155 lb. VT No. 11-9624
12-9953 175 lb.
Note: Can only be used with Crane
Valve Spring Retainers

Evo/TC-88 Spring Kits


VALVE SPRING RETAINERS VALVE LOCKS
VT No. Description Lock Valve Stem Valve Spring VT No. Description Lock Valve Stem
Angle Size Diameter Angle Size
11-7401 Chromemoly 100 All 1.437-1.500” 11-6164 Super Locks +.050 Inst. w/o 100 3/8”
recess for lock cap
11-7411 Chromemoly 100 All 1.500-1.550” 11-6174 Super Locks w/o lash caps recess 100 5/16”
11-7321 Titanium 100 All 1.500-1.550”
Double Springs

SPRING KITS INCLUDE SPRINGS, LOCKS, RETAINERS AND LOWER SEATS


VT No. Application Description O.D. I.D. Pressure @ Pressure @ Coil Bind Retainer
Checking Ht. Opening Ht. Height
11-7702 1984-04 BT Good Street & Performance Spring up to .600” lift 1.460” .700” Lbs-160 In-1.850 Lbs-440 In-1.250” 1.200” Chromemoly
11-7703 1984-04 BT Good Street & Performance Spring up to .600” lift 1.460” .700” Lbs-160 In-1.850 Lbs-440 In-1.250” 1.200” Titanium
11-7752 1984-04 BT Super Springs. Street and performance up to .675” lift 1.510” .745” Lbs-184 In-1.850 Lbs-422 In-1.250” 1.080” Chromemoly
11-7753 1984-04 BT Super Springs. Street and performance up to .675” lift 1.510” .745” Lbs-184 In-1.850 Lbs-422 In-1.280” 1.080” Titanium
11-7704 1984-04 BT Performance Spring up to .675” lift 1.540” .725” Lbs-195 In-1.900 Lbs-515 In-1.280” 1.175” Titanium
11-7705 1984-04 BT Performance Spring up to .709” lift 1.550” .710” Lbs-230 In-1.875 Lbs-700 In-1.200” 1.100” Titanium

11-2088 Andrews Anodized TC-88 EZ Install


Pushrods are available in chrome-
moly or aluminum. Installation does
not require removal of tank or rocker
boxes.
Andrews Valve Gear fits 1986-04 BT 1340 Evo and TC-88.
VT No Andrews # Item
13-9251 294150 Hi-Lift Springs .550+ No machining VT No. Type Item
required, use with 11-9880 11-2188 Aluminum Pushrods
11-2088 Moly Pushrods
13-9251 High Lift Valve Springs
11-9880 Titanium Upper Collars

46
Size V-Twin
Cast Iron
Intake Exhaust
Rowe
Cast Iron
Intake Exhaust
Rowe
Ampco 45
Intake Exhaust
Precision
Bronzonium
Intake Exhaust
Valve
Guides

BIG TWIN
All Evo Big Twin and TC-88 1999-2004
STD 11-9806 11-9813 11-1895 11-1895
+.001 11-0681 11-0681 11-9807 11-9814 11-1896 11-1896
+.002 11-0682 11-0682 11-9808 11-9815 11-1897 11-1897 11-0762 11-0762
+.003 11-0683 11-0683 11-9809 11-9816
+.004 11-9810 11-9817 11-1898 11-1898
+.006 11-9811 11-9818 11-1899 11-1899
+.008 11-9812 11-9819
Size Manley Bronze Precision Machine Precision Machine
Size Precision Machine Precision Machine Pairs Ampco 45 Cast Iron
Ampco 45 Cast Iron
Intake Exhaust Intake Exhaust Intake Exhaust
Intake Exhaust Intake Exhaust All Evo Big Twin and 1999-04 TC-88 models
TC-88 2005-up STD 11-1019 11-1019 11-1014 11-1014
STD 11-1054 11-1057 11-1060 11-1063 +.001 11-1020 11-1020 11-1015 11-1015
+.001 11-1055 11-1058 11-1061 11-1064 +.002 11-9109 11-9109 11-1021 11-1021 11-1016 11-1016
+.002 11-1056 11-1059 11-1062 11-1065 +.003 11-1022 11-1022 11-1017 11-1017
+.004 11-1023 11-1023 11-1018 11-1018

Evo Valve Guide Circlip. Use on all 1984-


Valve Seals 99 Evo Big Twins when using valve guides
without built in shoulder or stop collar. .04
Valve Stem Oil Seal Kit include 4 pieces wire x .520 diameter. Allows rebuilder to
of proper guide seal and installation tool. cut a groove in valve guide and install to
Fits 1985-04 Big Twin. desired height.
VT No. 16-1745 VT No. 12-0994

Rowe Unhoned Cast Iron Valve Guides


Intake and Exhaust Guide is the same unless noted.
Rowe Iron Tru-Bore
Guides I.D. Honed
EVO 1984-up 1984-up
Big Dia EVO EVO Evo & Evo &
.300 Shorter STD Dia. Big Dia. 1999-04 1999-04
Valve Stem Seals in 10 packs for years listed. Installation tools and with built-in Top All .200 TC-88 TC-88
plastic 10 pack sleeves available separately. Size shoulder Evolution Shorter Intake Exhaust
VT No. Fits Mfg. No. STD 11-2171 11-2100 11-2101 11-1942 11-1950
14-0164 BT 1984-04 Evo/ 1400 .001 11-2172 11-2102 11-2103 11-1943 11-1951
TC-88 .002 11-2173 11-2104 11-2105 11-1944 11-1952
16-1751 Sleeve 5/16 .003 11-2174 11-2106 11-2107 11-1945 11-1953
Installation Tools .004 11-2175 11-2108 11-2109 11-1946 11-1954
16-1746 1984-04 Evo Red .006 11-2176 11-2110 11-2111 11-1947 —
Note: 14-0164 is 5/16 .008 11-2177 11-2112 11-2113 11-1948 11-1956
.010 — — — 11-1949 11-1957
.012 — — — — —
.015 — — — — —
Sifton Valve Stem Seal features a Viton seal with double coil Top Dia. .531 .420 .531 .200” .200”
spring for tension, and steel band to secure to guide. Seal# 14-0143 14-0164 14-0143 14-0143 14-0143
VT No. Fits Overall 2.10 2.40 2.20 2.20” 2.20
14-0969 1983-2004Ev/TC-88 Length
14-0978 2005-up TC-88
Precision Machining 80” Evolution Ampco 45 Shouldered
Teflon Valve Stem Seal Set provides maxi-
Valve Guides. Supplied with Viton stem seal that locks into a
mum valve stem oil control as seals wipe
machined groove on guide. Can be used with up to .600” lift
excess oil from the valve stem by means of a
cam.
unique spring loaded wiper assembly which
Intake Exhaust
prevents unwanted oil from reaching and cont-
Size VT No. VT No.
aminating the cylinder. Machining required.
STD 11-1044 11-1049
Seal No. Fits Type
.001 11-1045 11-1050
14-0256 1984-04 Crane
.002 11-1046 11-1051
14-0257 1984-04 OE
.004 11-1047 11-1052
.006 11-1048 11-1053

47
103” Cylinder Kits 103” TC Cylinder Kits
include forged 9:1 or 10:1
Wiseco pistons fitted to
cylinder.
11-1011 Black Silver Comp
11-1754 11-1754 11-1755 9:1
11-1752 11-1753 10:1
15-1514 Gaskets

11-1083 103” Screamin’ Eagle Pro


Twin Cam Big Bore Flat
Top Piston Kit. Flat Top
2007-up TC-96 Piston Kit Cast Pistons for use with Big
1691cc 9:1 Compression 3.87” Bore Bore performance cylinders
STD .005 .010 (1690cc). Kit includes rings,
Piston Kit 11-1011 11-1013 11-1260 clips and pins. These pistons
Rings 11-9923 11-9924 11-9925 cannot be used with “HTCC”
2007-up TC-96 Piston Kits
1691cc 10.5:1 Compression 3.87” Bore VT No. OEM Bore Size heads. For race application
STD .005 .010 11-1083 21966-07 Standard only.
Piston Kit 11-1012 11-1261 11-1262 11-1084 21967-07 +.005 O.S
Rings 11-9923 11-9924 11-9925 11-1085 21968-07 +.010 O.S

100” TC-88 Top End Kit


S&S TC-88 Super Sidewinder 100” Top End Kit includes
4” bore cylinders, pistons, S&S Superstock cylinder heads,
585G cam (.585 lift), cam gear drive set, Super “G”
Carburetor, Moly adjustable pushrods, chrome rocker box
set and gaskets. Designed to use stock 4” stroke flywheel
but crankcase must be bored to accept Big Bore Cylinders.
Stock cylinder stud pattern and studs are retained. Fits both
TC-88 standard or TC-88B Balancer Engines. 2000-05.
VT No. Finish
11-0093 Black
11-0092 Natural
11-4105 Chrome Rocker Box Set

TC-88 Hot Setup Kits


11-0026

11-0027

S&S TC-88 Carb, Cam and Pushrod Hot Setup Kit includes S&S TC-88 Cam, Carb, Pushrod and Piston Hot Setup Kits
Super “E” Carb, adjustable pushrod covers, 510G Cam (.510 includes Super “E” Carb, adjustable pushrod set, pushrod cov-
lift) and cam gear drive set. Use on both 88” and 95” engines ers, 570G cam (.570 lift), cam gear drive set and gear cover
with stock cylinder heads and valve springs. gasket kit. Installation of kit requires stock bore cylinders to be
VT No. 11-0026 bored out to 3 7/8” and will increase compression ratio to 9.7:1
with stock cylinder heads. Order piston kit separately.
VT No. Item
11-0027 Hot Set Up
11-0240 Piston Kit STD
48
TC-88 Big Bore Kits

BIG TWIN
11-1257

107” TC-88 Big Bore Cylinder Kit requires case machining


and includes forged 10.5:1 piston kit and either silver or black
highlighted cylinders.
VT No. Item Finish
11-1257 Kit Black
11-1259 Kit Silver
11-0287 Piston Only
95” TC-88 Big Bore Kits available in black wrinkle or silver fin- 15-1375 Top End Gasket Kit
ish with pistons. These cylinder sets will increase TC-88
engines to 95 cubic inches. No crankcase machining required
for installation. Cylinder kits include pistons prefitted to cylinders
with head gaskets.
10.25:1 Cast 9:1 Forged Finish
11-0074 11-0880 Black
11-0075 11-0881 Silver
9.3:1 Cast 10.5 Forged Finish
Moly Coated
11-2615 11-0882 Black, Sifton
11-2619 11-0883 Silver, Sifton
Gasket Set
15-0377 95”

11-0286 11-0287

TC-88 Big Bore 95” Piston sold in pairs, include rings, clips
MC Forged Piston Sets for Big Bore Cylinders on TC-88. and pins, available in flat top 9.3:1 compression ratio or high
Order rings separately. compression 10.25:1. Order gasket set separately.
VT No. Size Ring Set (STD) SizE50-231(p 9.3)-39n 17(n 10.25)-3554.5(T)5.
11-0263* 95” 11-1354
11-0286 98” 11-0290
11-0287 107” 11-0291
*Note: Moly coated.

49
Cylinders for
1984-99 Ev

EV 1340cc Cylinders are sold each and include wrist pin, pis-
ton and rings except as noted.
VT No. OEM Finish Brand

1984-99 Evo Big Twin 3 5/8” Big Bore Cylinder Kits by S&S
are supplied with fitted forged flat top pistons, ring, wrist pins,
head and base gaskets. Stock crankcases must be machined to
accommodate the larger spigot diameter. Available with black or
natural finish cylinders.
VT No. Finish Stroke Compression Displacement
11-0086 Silver 4 1/4” 9:1 88”
11-0087 Black 4 1/4” 9:1 88”
11-0064 Silver 4 5/8” 9.75:1 96”

50
83” EV Big Bore
11-1253

BIG TWIN
11-0094

Bolt On!
Ev 83” Bolt On Cylinder Kit includes 10:1 compression
Wiseco forged piston kit fitted. No case boring required
VT No. Finish
11-1253 Black
11-1258 Silver
11-0156 Piston Set
11-0157 Ring Set
The Sifton cylinders have a very thick, large O.D., “cast in” liner
88”
which has been proven to be an important factor to maintain
thermal stability which is the ability to retain the important cylin-
der bore dimension through repeated heat cycles.
Oil Fix Kit for Big Twin Evo
models includes 2 cylinder
base gaskets and 2 oil jet con-
trols which control the oil com-
ing from the head through the
barrel and into the case, so the
oil does not touch the base
gasket thereby not leaking
through the base gasket.
VT No. 15-0597

For V-Rod 11-0095

3 5/8” Big Bore Cylinder for Evolution motors with 4 1/4” stroke
forged pistons are with Hastings Rings pre-fit in the heavy wall
cylinders. Cylinder Sets 3 5/8” and larger require case boring.
VT No. Ratio Piston Finish
11-0094 9.25:1 Wiseco Silver
11-0095 9.25:1 Wiseco Black
11-1510 10.5:1 Sifton Black
11-1511 10.5:1 Sifton Silver
11-1512 9.25:1 Sifton Black
1320cc Big Bore Kit for V-Rod includes 12:1 compression 11-1513 9.25:1 Sifton Silver
forged Wiseco Piston Set with rings and matched 4.250 bore 60-0165 Machine Crankcase for above cylinder
gaskets and sleeve set included. Order O-Rings separately. 11-0532 Silver Cylinder Set
Case boring required. 11-0533 Black Cylinder Set
VT No. Item
11-0333 Piston and Sleeve Kit
14-0683 O-Ring Set (W6022)
60-0165 Case Boring Service

51
Piston Kits Moly Piston Kits
MC Moly Coated Piston Kits
feature cast construction with
11-0231 moly (moS2) coating which
helps reduce friction and wear,
while allowing adequate break
in. Hastings Moly Rings Set,
wrist pins and locks included.
*Note: Rings only 11-0859

Size 1340 Evo 1340 Evo Evo 35/8” Evo 35/8” Evo 35/8”
1984-99 1984-99 Forged 9.25:1
8.5:1 10.5:1 10.5:1 10.5:1
STD 11-0279 11-1702 11-1694* 11-1703* 11-9948*
V-Twin Piston Kits include 2 cast alloy pistons, genuine
Hastings 3-piece ring set, 2 wrist pins and 4 circlips. .005 11-0280 11-1704 — — —
OHV Piston Set use 22588-78 pin lock, VT No. 12-0929 .010 11-0281 — — — —
Standard Comp .020 11-0282 — — — —
1340cc V2 3 5/8” Big Bore Wrist Pin Locks, 10 pks.
Dia. Evolution Evolution VT No. OEM Years
STD 11-0231 11-9949* 12-094922589-83 1983-99
.005 11-0292 11-085622097-99 2000-up
.010 11-0293 Wrist Pin and Lock Kit
.020 11-0294 VT No. OEM Fits
.030 11-0295 11-0871 22764-83 85-99 Evo
.040 11-0296 11-0878 22132-99 00-up
*Note: Rings Only 11-0859

Over 100,000 Sets Served!

88”Twin Cam 80” FL-FX Evolution


Mfg# 2M4942 1340cc
Cast Moly Mfg. # 6164 2M6164
STD — 11-1350
Cast Moly
.005 — 11-1351
.010 — 11-1352 STD 11-0190 11-1357
.020 — 11-1353 .005 11-0191 11-1358
95” Big Bore Twin Cam .010 11-0192 11-1359
Mfg. # 2M4951 .020 11-0193 11-1360
Cast Moly .030 11-0194 11-1361
STD — 11-1354
.005 — 11-1355 .040 11-0195 11-1362
.010 — 11-1356
96” Twin (1584cc) 2007-up
Hastings Piston Ring Sets are replacements for Mfg# 2M4942
OEM ring sets and will also fit our cast pistons. Cast Moly
Available in standard and oversize versions with
STD — 11-1397
either a cast compression ring and 3-piece oil con-
.005 — 11-1398
trol ring in cast or moly construction. Sold in sets for
.010 — 11-1399
two pistons.
SHOP TIP Piston Installation
Caution: Do not install piston pin without lubricating it first with motor oil or assembly lube. Touch up outer edges of piston pins
with emery cloth before installation.
1. Refer to applicable service manual for proper installation methods.
2. Piston should be measured front-to-rear at the base of piston skirt, perpendicular to wrist pin.
3. Piston should be set-up with the following tolerances:
Recommended piston/cylinder running clearances:
MinimumMaximumPreferred
Evolution® Models.0015 .0022 .002
(Aluminum Cylinders)
Big Twin Models .0015 .003 .0025
(Cast Iron Cylinders)
Sportster Models .003 .004 .0035
(Cast Iron Cylinders)
Specifications for ring end-gap are supplied with the ring sets and vary by type and size.
Note: Run engine at moderate speeds for at least 500 miles, avoiding excessive running in lower gears, in order to properly break-
in new pistons and rings.

52
Forged Piston Kits

BIG TWIN
1999-up TC88 Piston Kits
1448 cc 10.5:1 Compression 3 3/4” Bore 11-9830
STD .005 .010 .020 .030
Piston Kit 11-9928 11-9929 11-9930 11-9931 11-9932
Wiseco Rings 11-9933 11-9934 11-9935 11-9936 11-9937
1550cc Big Bore Kit 9:1 Compression 3.875” Bore, 4”stroke
Piston Kits include Hastings X Ring Pack
STD .005 .010 .020
Piston Kit 11-9938 11-9939 11-9940 11-9944
Wiseco Rings 11-9923 11-9924 11-9925 11-9926
1550cc Big Bore Kit 10.5:1 Compression 3.875” Bore, 4”stroke
Piston Kits include Hastings X Ring Pack
STD .005 .010 .020 .030
Piston Kit 11-9918 11-9919 11-9920 11-9921 11-9922 Note: All Wiseco Rings are sold per pis-
Wiseco Rings 11-9923 11-9924 11-9925 11-9926 11-9927
ton.
1984-99 Ev Piston Kits
1340cc 8.5:1 Stock Compression 31/2” Bore. Piston Kits include Hastings X Ring Pack. Wiseco Replacement
STD .010 .020 .030 .040 Circlips fit all Wiseco pis-
Piston Kit 11-9830 11-9831 11-9832 11-9833 11-9834
Wiseco Rings11-9759 11-9762 11-9760 11-9764 11-9765 tons, available in pairs.
1340cc 10:1 Compression 3 /2” Bore. Piston Kits include Hastings X Ring Pack.
1

STD .005 .010 .020 .030 .040 VT No. Bore


Piston Kit 11-9895 11-9896 11-9897 11-9898 11-9899 11-9900 11-9773 3 7/16” & 3 1/2”
Wiseco Rings11-9759 11-9901 11-9762 — 11-9764 11-9765 11-9774 3 3/4”
1340cc 11:1 Compression 31/2” Bore Piston Kit include Hastings X Ring Pack.
STD .005 .010 .020 .030 .040
Piston Kit 11-9840 11-9841 11-9842 11-9843 11-9844 11-9845
Wiseco Rings11-9759 11-9901 11-9762 11-9760 11-9764 11-9765
1340cc 9.25:1 Compression 35/8” Bore Stock Stroke.Includes head and base gas- Wiseco Replacement Wrist Pins
ket. Achieves 88 cu in. Piston Kits include Hastings X Ring Pack. are sold each. Bore size is 3 1/2”. Fits
STD .005 .010 .020 .030 1340 Evo.
Piston Kit 11-9903 11-9904 11-9905 11-9906 11-9907 VT No. 11-9778
Wiseco Rings11-9908 11-9909 11-9910 11-9911 11-9912
1340cc 3.75” Bore, 93.4”
STD .005 .010 .020 .030
Piston Kit 11-1699 — — — —
Wiseco Rings11-9971 — — — —

KB PERFORMANCE PISTONS The Keith Black 390 Hypereutectic alloy is cast in a permanent steel mold
which makes it possible to build a light weight piston that makes more power and
uses less fuel and lasts longer than any other type of piston being made today.
11-2216
We can now forget about running loose, noisy, oil-burning pistons. The low heat
transfer of the alloy keeps the skirts cool so piston expansion is minimal. Test
engines have run with as little as .0005” (1/2 thousandth) piston-to-wall clearance.
The combination of a low heat transfer piston alloy and high compression ring
placement increases power and economy. The high ring placement alone
reduces detonation and increases the top ring temperature. It is important to see
our ring end gap instructions to avoid ring butting.
The KB piston will make maximum power at 2 to 4 degrees less total timing than conventional pistons.
All KB piston sets are supplied with Hastings Moly Ring sets. Safe top ring end gaps can be found by
multiplying the bore diameter by the appropriate ring end gap factor from the adjoining chart.
Example: 3.5” bore “Street Normally Aspirated” = 3.5” bore x .0065” = .023” top ring end gap.
Note: Second ring end gaps do not need extra clearance

Engine 1340cc 1340cc 1340cc TC-88 TC-88 TC-88 RING END PISTON TO WALL
Evolution Evolution Evolution APPLICATION GAP FACTOR CLEARANCE
Model FLH-FX FL-FX FL-FX FL-FX FL-FX FL-FX Street Normally Aspirated .0065” .00075”-.0015”
Years 1984-up 1984-up 1984-up Street Nitrous or Supercharged .0080” .0015”-.0025”
C.I.D. 0” 80” 80” 88” 88” 95” Flat Track Gasoline .0080” .0010”-.0030”
Bore 3.498 3.498 3.498 3.750” 3.750” 3.875” Flat Track Alcohol .0060” .0010”-.0030”
Stroke 4.250” 4.250” 4.250” 4.00” 4.00” 4.00” Drag Gasoline .0075” .0010”-.0030”
Cyl Height 5.550” 5.550” 5.550” 4.938” 4.938” 4.938” Drag Alcohol .0065” .0010”-.0030”
Comp. Ratio 8.5:1 9.5:1 10.5:1 8.5:1 10.5:1 9.25:1 Drag Supercharged or Nitrous Gas .0095” .0015”-.0030”
STD 11-2216 11-2257 11-2222 11-2264 11-2269 11-2274 Drag Supercharged Alcohol .0085” .0010”-.0030”
.005 11-2217 11-2258 11-2223 11-2265 11-2270 11-2275 Drag Supercharged Fuel .0115” .0020”-.0040”
.010 11-2218 11-2259 11-2224 11-2266 11-2271 11-2276
.020 11-2219 11-2260 11-2225 11-2267 11-2272 11-2277
.030 11-2220 11-2261 11-2226 11-2268 11-2273 11-2278
.040 11-2221 11-2262 11-2227
53
Rocker Box
Gasket Kits

15-0686

15-0659
14-0932

Rocker Cover Gasket Kits for Evo include upper and lower
gaskets in Cork or Molded O-Ring type with bolt seals and
washers for both heads.
James GB OEM Type Fits
15-0845 15-0315 17033-83R Cork 84-91 1340 BT
15-0847 15-0654 17038-90 O-Ring 84-91 1340 BT
15-0848 14-0932 17042-92 O-Ring 92-99 1340 BT
15-1210 15-1329 –– O-Ring 99-up TC-88
15-1221 –– –– O-Ring S&S Two Piece
Rocker Covers

Quick Change Cam Gear Gasket & Seal Kit fits Shovel &
Evo motors, includes both cork and quad seals for pushrods to
fit all year range.
James GB Year/Model
15-0871 15-0659 1970-92 BT
15-0872 15-0686 1993-99 V2 BT
15-1212 15-1214 1999-up TC-88 BT

Cylinder Base Sealing Kit includes 2 double beaded gaskets


and 2 cylinder inserts to insure oil return.
VT 15-1288
15-1072

Metal Cylinder Base Gasket has a steel base metal which has been
coated on both sides with a specially formulated high temperature oil
resistant rubber compound. Silicone beading around the inner and
outer perimeter forms a seal on both sides of gasket, pairs. Available
from James.
VT No. Fits
15-1072 Evo Big Twin
15-1101 Evo 3 5/8” Big Twin

54
Cylinder
Gasket

BIG TWIN
16-0911

15-0389
16-0912
VT No.16-0911 Oil Fix Kit for Big Twin Evo models
Tube Installed includes 2 cylinder base gaskets and 2
Evolution Cylinder Oil Passage Drain oil jet controls which control the oil com-
Tubes for stock bore size cylinders only. ing from the head through the barrel and
Each kit is supplied with tap, hex wrench, into the case, so the oil does not touch
two drain tubes and instructions. the base gasket thereby not leaking
VT No. Item through the base gasket.
16-0911 Kit VT No. 15-0597
16-0912 Pair Replacement Tubes only
15-0392

15-0483 15-0475

GB Evolution Big Twin Three Piece Rubber Coated Gaskets. A three piece design GB Head Base Gasket Set for Ev with
that features a stainless center sandwiched between two rubber coated stainless .040 head gasket.
spring steel outer layers. The outer layers are embossed at the oil drain hole and cylin- VT No. Base
der bore area that provides a correct seal. Sold in pairs. 15-0389 Metal
Cylinder Base Gaskets 15-0392 Beaded
1984-99 Big Twin
Size 31/2” Bore 35/8” Bore 313/16” Bore 33/4” Bore
.010 15-0483 15-0485 — —
.020 15-0484 15-0486 — —
Head Gaskets
1984-99 Big Twin
.030 15-0475 15-0477 15-0479 15-0481
.040 15-0476 15-0478 15-0480 15-0482

Head and Base Gaskets

Parker Gaskets by Rivera for Ev 1340


Cylinder Head Gaskets feature full copper GB Head/Base Gasket Sets have .040
construction and integral O-Ring at critical special copper head gaskets and .007”
areas, using the principal of controlled thick aluminum base gaskets, will not com-
compression when the cylinder base and press or torque. Kits include 2 head and 2
James Cylinder Head/Base Gasket base gaskets.
head is torqued down the metal maintains Sets.
the correct diameter between the surfaces VT No. Model
VT No. Year Bore Thick 15-0312 1984-99 Evo 80”
requiring sealing while the boned flexible 15-0414 1984-99 STD .045”
sealing material completes the seal. The 15-0314 Sidewinder BT Evo
15-0877 1984-99 3 5/8 .062”
base gasket is metal with an integral seal 15-1234 4” S&S 4” .045”
of Viton molded to the metal gasket. Sold 15-1235 TC-88 STD .045
in pairs for base or head.
VT No. Item
15-0728 3 1/2” base
15-0729 3 5/8” base
15-0730 3 1/2” head
15-0731 3 5/8” head

55
Top End Gasket Sets
Brand
15-1608

15-0377

15-0680

GB Top End Kits include all gaskets and O-rings including


pushrod corks from the cylinder base and up. Perfect for
15-1609 Piston and Valve jobs.
VT No. OEM Years Fits
15-0598 17033-83 1984-91 V2 Evo
15-0680 17040-92A 1992-99 V2 Evo
15-0377 17052-99 1999-up TC-88
15-0824

15-1610

James Top End Sets


VT No. OEM Years Models
15-0824 17033-83 1984-91 Evo
(Teflon Head Gaskets/Cork Rocker Gaskets)
15-0859 17033-83A 1984-91 Evo
(.045” Teflon Head Gaskets/Rubber Rocker Gaskets)
15-1191 — 1984-99 Evo 35/8” Big Bore
(.045” Head Gaskets /Steel Base/Rubber Rocker Gaskets)
15-0825 17040-92A 1992-99 Evo
Top End Kits Big Twin Models (.045” Head Gaskets/Rubber Rocker Gaskets)
15-1608 17033-83A 1984-91 FXST, 1984-91 FXR, 15-1192 — 1992-99 Evo 35/8” Big Bore
1984-91 FLT (.045” Head Gaskets/Rubber Rocker Gaskets)
15-1609 17040-92A 1992-98 FLT, 1992-94 FXR, 15-1209 17052-99 1999-up TC-88
1992-99 FXST, 1992-98 FXD
15-1610 17052-99 1999-up FLT, 1999-up FXD,
2000-up FXST

56
Brand Complete
Big Twin

BIG TWIN
15-1601

15-0638
Gasket Sets
GBTM Complete
Gasket Kits are pro-
duced of the finest
materials and include
all of the gaskets,
seals and O-rings
necessary to rebuild
each model listed.
15-0679 Models which require
quad pushrod seals
include the genuine
15-1602 quad type. Head gas-
kets are Teflon, all
other components
are stock replace-
ment type.

15-1603

15-0529
Fits Big Twin Evo
GB Complete Engine
Complete Gasket Sets for Big Twin Models. VT No. OEM Years Fits
VT No. OEM Application 15-0513 17035-83A 1984-88 4 & 5-Speed FXST
15-1601 17035-83B 1984-91 FXST, 1984-91 FXR, 15-0638 17035-84B 1984-88 5-Speed FXR/FLT
1984-91 FLT 15-0529 1989-91 5-Speed FXR/FLT
15-1602 17041-92A 1992-98 FLT, 1992-94 FXR, 15-0518 17035-89 1989-91 5-Speed FXST
1992-99 FXST, 1992-98 FXR 15-0679* 17041-92A 1992-99 All Twins
15-1603 17053-99 1999-up FLT, 1999-94 FXD, *Note: Does not include primary side gaskets
2000-up FXST

Motor Gasket Sets


15-1169 15-1208 15-1246

James Complete Motor Gasket Sets do not include primary gasket or seal.
VT No. OEM Years Models
15-1169 17035-83B 1984-91 Big Twin
(Rubber Rocker Gaskets/.062” Teflon Head Gaskets)
15-0808 17041-92A 1992-99 V2 Big Twin
(Rubber Rocker Gaskets/.062” Teflon Head Gaskets)
15-1208 17053-99 1999-up TC-88 Big Twin
15-1246 17055-99 1999-up TC-88 1550 Big Bore 57
6-Speed Conversion
17-0778
Left Side Drive

Right Side Drive


17-0036

1986-99 ST 6-Speed Conversion Kit includes complete assembled 6 Speed transmission with chrome mount plate, chrome
top and chrome end cover, chrome inner and outer primary covers, full clutch pak and 2.0 KW chrome and polished starter with
shaft assembly. RSD kits include hydraulic clutch side cover. Transmission
accepts electric speedometer sensor (not included).
RSD LSD Case
17-0776 17-0036 Black
17-0777 17-0099 Alloy
17-0778 17-0775 Polish

6-Speed Transmission Gear Set includes door,


shafts, gears and shifter mechanism. Features a close
ratio 2.94:1 first gear and overdrive .86:1 sixth gear.
Door is assembled with bearings and shafts installed
for easy installation in all 1994-up Evo
VT No. 17-0452

6 Speed Transmissions
17-0038

17-0037
Motor Shop Ready 6-Speed FXST Transmission Assembly
for 1991-99 models. Features include either polished, natural
or black wrinkle finish case, chrome top and side cover,
machined shift forks, heavy duty trap door, precision ground
full width gears with back cut dogs and pulley. Each unit is
completely factory assembled to OEM specs. Unit is close
ratio 1st gear 2.94:1 overdrive 6th gear .86 :1. Accepts 1996-
up speedometer sensor VT No. 17-0561.
VT No. Case
17-0038 Black
17-0037 Natural
17-0453 Polished

58
5-Speed Transmissions
feature stock style case.
FXST solid mount style
5 Speed
Transmissions

BIG TWIN
with full assembled inter-
nals. Top and late style
clutch release cover are
chrome. Note: Mainshaft
and 5th gear year, to
choose appropriate clutch
pak. 17-0003 features nat-
ural case finish.
]

VT No. Mainshaft/5th
17-0003 1991-93
17-0014 1996

1991-99 Motor Shop Ready


Assembled 5-Speed FXST
Transmission. Available with
black or natural finish case
with chrome top and chrome
17-0009
clutch release covers. Both
5-Speed Transmission fits 1991-94 FXR. numbers are stock ratio and
• Feature stock style cases in FXR rubber mount style with full are machined for electronic
assembled internals. speedometer unit. Each
• Top and late style clutch release cover are chrome. transmission includes a 32T
• Note: Both Mainshaft and 5th gear year, to choose appropri- final drive pulley.
ate clutch pak. VT No. Finish
VT No. 17-0009 17-0450 Black
17-0451 Natural

RSD 6-Speed Transmission

Motor Shop Ready York 6-Speed ST Right Side Drive


Transmission Assembly with hydraulic or cable clutch for
1991-99 models. Features include either polished, natural or
black wrinkle finish case, chrome top and side cover, full width
gears, machined shift forks, heavy duty trap door, precision
ground gears with back cut dogs and pulley. Each unit is com-
pletely factory assembled to OEM specs. Unit is stock ratio
1st gear and overdrive 6th gear .86 :1. Accepts 1996-up
speedo sensor 17-0561.Order hydraulic clutch handle assem-
bly and hydraulic line separately. RSD is the only way to make
a balanced big tire, big horsepower creation. Uses a 10 mm
banjo bolt on hydraulic line with a 11/16” master cylinder.
Hydraulic Cable Case Finish
17-0454 17-0470 Black
17-0455 17-0471 Natural
17-0456 17-0472 Polished
18-0672 — Hydraulic Handle

59
5-Speed Gear Box 43-9109
Delkron 5-Speed
Transmission Cases fea-
ture reinforced design for
5-Speed Stock Gear
1989-99. Cases listed with
Box includes both left
door included, mainshaft
side bearings and one
bearing, countershaft bear-
seal. Will accept origi-
ing and shifter shaft bush-
nal components
ing installed.

VT No. Model Type Finish


43-9109 FXR Case only Natural
VT No. OEM Year Model Brand Finish
43-9114 FXR With door Natural
43-9097 34731-86A 1986-88 FXST OE Silver
43-9115 FXR With door Black
43-9096 34732-89A 1989-95 FXST OE Black
43-9112 FXST With door Natural
43-0052* — 1989-95 FXST GB Silver
43-9164** FXST With door Natural
43-9107 34730-88 1987-89 FXR OE Silver
**Note: Machined to accept electronic speedometer pickup.
43-9108 34730-89C 1990-99 FXR OE Silver
43-1046
43-0876 43-0881

5-Speed S&S FXST


Transmission Case Kit for
1986-99 models. Features
For TC-88 Models natural aluminum finish and
43-0875 34732-00A 2000-up ST OE Black includes shifter lever
43-0876 34774-00A 2000-up ST OE Silver adjustment screw, shifter
43-0877 34747-01B 2000-up FXD OE Black shaft guide, bearings, seals, mounting studs and dowel pins.
43-0878 34746-01B 2000-up FXD OE Silver VT No. Item
43-0879 34765-99 1999-01 FLT OE Silver 43-1058 Case
43-0880 34829-99 1999-01 FLT OE Black 43-1046* Adapter Kit
43-0881 34765-02A 2002-05 FLT OE Silver *Note: Starter Adapter Kit required for 1986-88 application.
*Note: Bearings not included. Chrome Steel Inner Shifter Lever
Sifton Big Billet Trans Door fits 5- Includes stainless allen screw and
Speed models 1987-99, and includes washer.
bearings pressed in with appropriate VT No. Speed
retaining rings. 17-0966 5
17-0966 17-0968 6
This V-Twin part is a steel forging. In this process, the steel is first fired as a
VT No. Years Item red hot ingot, next a huge air hammer compacts and orients the grain structure
into a rough shape of the part, subsequent hits form the part into its final shape.
17-9956 1987-99 Complete 17-0968 After which it is machined and heat treated which results in greater strength
and resistance to wear. V-Twin supplies many products which are of forged
17-9946 1987-99 Door Only construction, including connecting rods. frame components and kicker arms.

17-9940 1979-86 Door Only


Trans Mount Case Studs are heat treated as orig- 37-0095
inal. Available in set of 4 for 1984-up 5 Speed.

Magnetic Drain Plugs prevent metal particles from


VT No. OEM Brand circulating through engine and transmission cases, oil tank, etc.
12-1197 11733 VT VT No. OEM Size Use
9863-5 11733 Colony 37-0096 707 1
/2 x 13 74 Trans
Side Cover Stud fits 5 and 6 speeds to mount 37-0097 700 3
/8 x 24 BT Case Plug 74 & 80
exhaust or other brackets. Stud has 5/16 x 18 37-0095 60348-65A 1/2 x 20 74 & 80 Inner Primary
threads both ends. 5 pk. 37-0098 720, 706A 5/8 x 18 Oil Tank & Time Hole
VT No. 37-0958 37-8934 734-739 1
/8 x 27 NPT 1987-89 BT Primary
Trans, FXST-FXR
37-0099 739A 1
/8 x 27 NPT 1990-up BT Trans
17-0968 37-9242 1
/8 x 27 As Above with Hex
37-8961 718 1
/4 x 18 NPT Chain Cover
37-9217 722 5
/8 x 18 FXR Drain
17-0666 37-9241 3
/8 NPT Oil Tank
40-0498 60328-98A 2001-up ST Tank

Billet Shift Arm fits 5 & 6 Speed Big Twin transmissions.


VT No. 17-0666

60
5-Speed Transmission Internals
17-0550 17-9952 17-9953 17-0558

BIG TWIN
17-0584

A B C D

17-9950 17-0526 F 17-0153


17-0559 17-9951

J 17-0529 H I
E G
Complete Gear Set with 2.94 5-Speed Close
17-9828
1st Gears. Ratio 2.94 Low
VT No. 17-6105 Gear Set closes
the gap between
1st and 2nd.
Adds about 5
m.p.h. of usable
17-6105 1st gear. Replaces 35025-79C 1st main, 35622-
79C 1st countershaft.
VT No. Type
17-6100 Andrews
With 2.94 1st Gear 17-9828 V-Twin

5-Speed Transmission Gears and Shafts, Stock Ratio.


Gear/Shaft Stock Stock OE Andrews Jims Year #
OEM V-Twin w/stock 1st w/2.94 1st
First Mainshaft 35025-79B 17-0550 — 17-7652 — 17-0562 1979-up A
Mainshaft 2nd 35026-79C 17-9922 — 17-9857 — — 1979-93 B
Countershaft 3rd
Mainshaft 2nd 35026-94 — 17-9952* — — — 1994-up B
Countershaft 3rd
Mainshaft 3rd 35027-79B 17-0549 — 17-9858 — — 1979-93 C
Countershaft 2nd
Mainshaft 3rd 35027-94 — 17-9953* — — — 1994-up C
Countershaft 2nd
4th Mainshaft 35028-79B — — 17-9860 — 17-0568 1979-93 D
4th Mainshaft 35028-94 — 17-0558* — — — 1994-up D
5th Mainshaft 35029-79 — 17-0577 17-9861 — — 1979-84 E
5th Mainshaft 35029-85A — 17-0524 17-9862 — — 1985-90 E
5th Mainshaft 35029-91A — — 17-9942 — — 1991-93 E
5th Mainshaft 35029-94 — 17-9950* — — — 1994-up E
Mainshaft 35042-79 — — 17-9898 — — 1981-84 F
Mainshaft 35042-85 17-0579 17-0525 17-9899 — — 1985-89 F
Mainshaft 35042-90 — — 17-8238 — — 1990 only F
Mainshaft 35042-91 17-0543 17-0153 17-9943 — — 1991-up F
1st Countershaft 35622-79C — 17-0526 17-7653 — — 1979-up G
4th Countershaft 35625-79A — 17-0527 17-9859 — 17-0565 1979-93 H
4th Countershaft 35625-94 — 17-0559* — — — 1994-up H
5th Countershaft 35626-79B — — 17-9863 — — 1979-93 I
5th Countershaft 35626-94 — 17-9951* — — — 1994-up I
Countershaft 35632-79 17-0544 17-0529 17-9897 — 17-0574 All J
Countershaft Sputhe 17-0548 — — — — Shorter J
12 Piece Gear Sets
Gear Set A-J VT 17-0584 — — 17-6105 — 1991-up Set
Gear Set A-J Andrews — — 17-6016 17-6081 — 1981-84 Set
Gear Set A-J Andrews — — 17-6017 17-6085 — 1985-89 Set
Gear Set A-J Andrews — — 17-6018 17-6090 — 1990 Set
Gear Set A-J Andrews — 17-0584 17-6019 17-6091 — 1991-up Set
*Note: 1994-up gears can be used in earlier transmissions but only in matched sets.

61
5-Speed Big Twin 17-0597 12-0366

Transmission
VT No. OEM # Item
17-0560 33344-94 47 Spacer, Sprocket 1994-up
12-1178 601 1A Roll Pin
14-0157 12050 48 Seal, 1984-E94
17-0512 3784 1 Set screw fork
14-0962 12067A 48 Seal, L1994-up
37-9195 6016 2 Washer 11/32” x 11/16” x 1/16”
12-0952 11161 49 Snap Ring, 1985-00
12-0562 7515 3 Jam Nut 7/16” x 1/4” x 11/16”
12-0926 11057 49 Snap Ring, 1980-84
12-0938 11016 5 Retaining Ring, 10 pk
15-0237 34904-86A 50 Gasket, upper cover
12-0948 11083 6 Retaining Ring, 1979-99
15-0213 35652-79B 51 Housing Gasket
12-0992 11319 6 Retaining Ring, 2000-up
17-0540 35258-87C 52 Bearing Housing 1990-up Blk wrinkle
12-0299 9114 7 Right Cam Shifter Bearing
17-9940 — 52 Bearing Housing 1979-86 Billet
12-0298 9115 8 Left Cam Shifter Bearing
17-9946 — 52 Bearing Housing 1987-99 Billet
17-9854 33119-79B 9 Adjusting Screw Shifter Arm
17-0519 62375-57 53 Fitting, Upper Cover, ea
17-9855 Set 10 8 piece, 1 ea Thrust Assortment
17-9853 6003 54 Thrustwasher 13/16” x 3/8” x 5/16”
17-0530 33205-80 10 .017 Shift Thrustwasher
17-0531 33206-80 10 .020 Shift Thrustwasher 12-0366 8876A 55 Bearing, 4pk
17-0532 33207-80 10 .022 Shift Thrustwasher 17-0538 35068-79 56 Spring Plate
17-0533 33208-80 10 .025 Shift Thrustwasher 17-0520 35025-79B 57 First Gear, Mainshaft
17-0534 33209-80 10 .028 Shift Thrustwasher 17-7652 35025-79B 57 As Above Andrews
17-0535 33210-80 10 .031 Shift Thrustwasher 17-9857 35026-79C 58 Andrews Gear, Main,
17-0536 33211-80 10 .035 Shift Thrustwasher 2nd+cntrshft 3rd 1979-93
17-0537 33212-80 10 .039 Shift Thrustwasher 17-9922 35026-79C 58 As Above (V-Twin)
37-9134 3993 11 Bolt 1/4”-20 1 1/4” Hex Head 17-9952* 35026-94 58 As Above, 1994-up High Contact
37-9135 6736 12 Washer 9/32” x 5/8” x 1/16” 17-9858 35027-79B 59 Andrews Gear, Main, 3rd and
17-0513 33320-79D 13 Shifter Cam,1979-99, USA countershaft 2nd 1979-93
17-0553 33320-79D 13 Shifter Cam (V-Twin) 17-9953* 35027-94 59 As Above 1994-up High Contact
17-0583 33320-98 13 Shifter Cam, As Above 17-9860 35028-79B 60 As Above Andrews
17-0597 33320-98 13 Shifter Cam (Sifton) 17-0558* 35028-94 60 As Above 1994-up High Contact
17-0514 33332-79 14 Support Shifter Cam Right 17-9861 35029-79 61 Fifth Gear, Mainshaft 85-84, Andrews
17-0515 33326-79A 15 Support Shifter Cam Left, ea 17-9862 34029-85A 61 Fifth Gear, Mainshaft 85-90, Andrews
21-2057 34084-86 16 1986-up Lever, shifter shaft w/17-18 17-9942 35029-91A 61 Fifth Gear, Mainshaft 91-93, Andrews
17-0557 — 16 As Above, Sputhe, Includes 17-9950* 35029-94 61 As Above, 1994-up High Contact
2, 5, 17, 20, 21, & 56 12-9997 35051-89 62 1991-up Bearing 5th Gear
17-0576 — 16 As Above, V-Twin 12-0336 8904 62 1984-90 Needle Bearing 5th Gear
17-0547 34082-79 17 Pin, Shifter Shaft Lever 17-9899 35042-85 65 Mainshaft, 1985-89 Andrews
13-0131 34083-79A 18 Spring, shifter shaft lever 17-0525 35042-85 65 Mainshaft, 1985-89 USA
17-0516 34085-79A 19 Cam Follower 17-8238 35042-90 65 Mainshaft, 1990 Belt, Andrews
17-0517 37086-79 20 Pawl, Shifter Cam 17-9943 35042-91 65 Mainshaft, 1991-up Belt, Andrews
17-0578 37086-79 20 Pawl, Shifter Cam, V-Twin 17-0153 35042-91 65 Mainshaft, 1991-up
13-0132 34087-79A 21 Spring, shifter shaft lever 17-9848 35064-79 66 Spacer, Mainshaft
17-1169 34088-87 22 1987-up Shift Shaft 17-0526 35622-79C 67 First Gear Countershaft
17-9932 34088-79 22 1979-86 Shift Shaft 17-7653 35622-79A 67 As Above Andrews
13-9176 34089-79 23 Spring 17-0527 35625-79B 68 Fourth Gear Countershaft 1979-93
17-8081 34191-79D 24 Shifter Fork 17-9859 35625-79B 68 As Above Andrews
17-8082 34193-79D 25 Shifter Fork 17-0559* 35625-94 68 As Above 1994-up High Contact
17-8083 34195-79D 26 Shifter Fork 17-9849 35629-79B 69 Spacer
12-0338 8998 27 Bearing, ea 1979-99 17-9863 35626-79A 70 As Above Andrew
12-0388 8992A 27 Bearing, ea 2000-up 17-9951* 35626-94 70 Fifth Gear Countershaft, 1994-up High Contact
12-0951 10998 29 Retaining Ring 17-9897 35632-79 71 Countershaft Andrews
12-0158 8873 30 Ball 17-0529 35632-79 71 Countershaft, Sifton
18-3209 25452-87A 31 Inner Ramp, 1987-99 17-0544 35632-79 71 Countershaft V-Twin
18-3210 25453-87A 32 Outer Ramp, 1987-99 8907-5 — 72 Top Screw Kit, Chrome Allen
15-0172 36801-80 33 Gasket, Side Cover, 1980-86 8909-13 — 73 Side Cover Kit, Chrome Allen
15-0240 36801-87 33 Gasket, Side Cover, 1987-up 37-8985 — 74 Filler Plug, Chrome
18-3211 34920-86 34 Coupling 32-9065 33900-59C 75 Neutral Switch, 1979-97
12-0927 11020 35 Retaining Ring 32-0069 33902-98 75 Neutral Switch, 1998-99
17-9850 35076-79 36 Spacer 15-0685 33043-80 76 Switch Washer
12-0557 35078-79 37 Nut, mainshaft/countershaft 14-0821 12035A 77 Seal
43-9131 37105-87A 38 Chrome Clutch Release Cover 37-9133 6497HW 78 Washer
1987-99 FXST-FLT-Dyna 12-0950 11150 79 Retainer Ring
17-9846 37109-87A 38 Chrome End Cover 87-94 FXR 17-0966 33715-85A 80 Shift Lever, Chrome 85-96
43-0131 37104-84 38 Chrome End Cover 80-86 FXR 17-0968 33849-97 80 Shift Lever, Chrome 97-up
37-8934 734, 739 39 Plug, 1987-97 12-0928 11067 81 Retaining Ring
40-0498 60328-98A 39 Plug, 1998-up 17-9941 34091-85 82 Inner Race
43-9136 34468-86A 40 Upper Chrome Cover, 1987-97 17-0594 34091-06 82 Inner Race, 6 Spd
43-0500 34468-98 40 Upper Chrome Cover, 1998-99 8408-1 35211-36 83 Sprocket Nut
43-9097 34731-86A 41 1986-88 Trans Case FXST 14-0922 6007 84 Nylon Washer
43-9096 34732-89A 41 1989-95 Trans Case FXST 12-1172 375 85 Dowel Pin
43-9148 34732-96 41 1996-up Trans Case FXST 18-3212 8998 86 Ramp Kit includes 29-30-31-32-34
43-9107 34730-88 41 1987-89 Trans Case FXR 12-1199 609 87 Pin
43-9108 34730-89C 41 1990-95 Trans Case FXR 14-0149 12045 88 Shift Shaft Seal
The Cases Include Parts Listed 42-49 12-0959 634 89 Door Pin
12-1197 11733 42 Mount Stud 17-9931 35628-79 90 4th Gear Spacer, 1979-83 only
12-0339 8977 43 Needle Bearing 12-0212 37523-85D 91 Clutch Hub Key 1985-89
12-0337 8978 44 Mainshaft Bearing, 1980-83 37-0596 7782-92 92 Stud Nut
12-0361 8996 44 Mainshaft Bearing, 1984-00 *Note: 1994-up gears can be used in earlier transmissions but only in matched sets.
17-9852 33114-79 45 Spacer
14-0534 11165 46 Seal
17-0546 33334-79 47 Spacer, Sprocket 1979-84
17-9851 33334-85 47 Spacer, Sprocket 1985-93

62
5-Speed Transmission Parts

BIG TWIN
Mount Plates
1986-99 ST 5 Speed Chrome A B C
Transmission Plate Kit includes
chrome transmission mount plate
with chrome installation hardware.
VT No. Item Chrome Steel Transmission Mount Plates.
17-9994 Kit VT No. # OEM Fits Finish
Bolt Kits 17-6651 A Custom Fits Rigid mount Zinc
9867-18 Zinc 5-Speed Transmission
9866-18 Chrome in 4-Speed, Frame
17-6658 B Custom Fits 4-Speed Transmission Chrome
19-0567
in 5-Speed, Frame
17-9999 C 47698-86B 1986-99 FXST-FLST Chrome
Stepped Inner Primary Bearing
Race for all 1991-05 Big Twins. Race
Offset Transmission Plates fit 5 or 6 speed ST transmis-
features an extra step on the inside
sions.
diameter that acts as a stop on the
VT No. Offset VT No. Offset
transmission mainshaft. When the
19-0565 1/4” 19-0650 1 1/4”
race is pressed on the shaft the step
19-0560 1/2” 19-0651 1 1/2”
will not allow the race to move inward
19-0566 3/4” 19-0652 1 3/4”
toward mainshaft seal.
19-0567 1” 19-0653 2”
VT No. 17-0465

63
Transmission 5 Speed Transmission Gasket Kit
17-1020
17-8001
17-8000

5 Speed Jims Hardware & Rebuild Kit includes bushings,


locks, keys & snap rings for completing as 5 spd transmission
rebuild. James gasket set included.
VT No. Year
17-1019 1980-E84
17-1020 L1984-1990
17-1021 1991-98
17-1035 1999-up
17-8000 15-0841
17-8001

GBTM BT 5-Speed Builder’s Kits include all parts noted by


each illustration.
VT No. Type
17-8000 Internal Small Parts Kit
17-8001 Shift Shaft Drum Assembly, 1979-97
Big Twin Transmission Sprocket Oil Seal
Kit.
Transmission Gasket Sets. Complete gasket and oil seal kit
VT No. Year Speed
listed below for individual application.
15-1166 1984-94 5
James GB No. OEM Fits
15-1167 1995-06 5
15-0841 15-0619 33031-82 1980-84 Big Twin 5-Spd.
15-0767* 1999-05 5 (FXD)
15-0841 15-0641 33031-85 1985-99 Big Twin 5-Spd.
15-1276 2006-up Dyna
15-0842 15-0762 33031-91 1991-99 Dyna FXDB-S
2007-up All Big Twins
15-1243 15-0767 — 1999-up FXD
*Note: GB Brand.
15-0843 15-0763 33031-93 1993-99 FLHS-FLHTC
5-Speed Big Twin Main Drive 15-1211 15-0764 33031-99 1999-up TC-88
Gear Oil Seal and Spacer Kit fea- 1999-up Trans Gaskets for TC-88. James brand unless noted.
tures three lip seal and coated VT No. OEM Type
sprocket spacer. The coating pro- 15-1243 Kit 1999-up Trans Gasket Kit
vides superior surface lubricity and 15-0767 Kit FXD Trans Kit (GB)
increased corrosion resistance. Fits 1994-up as a replacement James Transmission 5
or on ratio change on earlier models with late pulley. Speed Seal Kits.
VT No. 17-0752 VT No. Year
15-1166 1984-93
17-1166 15-1167 1994-up

Shifter Parts
17-0576 17-0596

VT No. 17-0111 17-0590


Installed
5-Speed BT Transmission Shift Pawl Assembly includes shift
Posi-Shift by Sputhe Engineering is a positive stop mechanism shaft with lever, pin, lever and shaft springs & pawl as pictured.
that prevents miss shifts and limits the amount of rotation on VT No. Brand Year
each gear. Fits 1989-up All 5-Speeds. Can be used in earlier 5- 17-0576 V-Twin 1986-up
Speed when shift drum is changed to new style with pressed in 17-0590 Sifton 1986-up
detent pins. 17-0596 Sifton 1989-up
VT No. 17-0111
64
43-0790 5 & 6 Speed Top
Covers

BIG TWIN
43-0792

43-9136 Installed
43-9136 43-0504

43-9111

5 Speed Big Twin Chrome Transmission Side Cover and


Top Cover Set includes chrome allen screws and chrome allen
dipstick.
VT No. Year Model
43-0786
43-0790 1987-99 FXST-FLST-FLT
43-0791 1987-94 FXR Chrome 5-Spd Trans Top Covers.
43-0792 2000-06 ST VT No. Year Model
43-0793 1999-00 FXD 43-9111 1979-86 FXST, FLT, FXR
43-0794 2001-05 FXD 43-9136 1987-99 FXST, FLT, FXR
TC-88 Chrome Oil Hose Cover includes 43-0504 2000-06 FXST
chrome mounting hardware. 43-0786 2007-up FXST, ST
VT No. Item Year 2006-up FXD
42-0695 FLT 99-06 42-0855
9949-6 Acorn Mounting Kit
9950-6 Allen Mounting Kit
9950-6-P Polished Allen Mounting Kit

42-1020

8907-5

Top Cover Screw Kits


FXST-FLST-FLT
8404-27 1980-85 Acorn 43-0542 43-0703 43-0786
8906-5 1980-85 Allen Chrome Oil Fill and Trans Top Covers fit 1990-up FXD.
8907-5 1988-99 Allen VT No. OEM Item Year
8910-5 1987 Acorn 42-0855 62421-90 Oil Spout Top 1990-2005
8911-5 1987 Cap 9951-12
42-1020 62511-06 Oil Spout 2006-up
8921-5 1988-99 Acorn 43-0542 34469-90 Trans Top Cover 1990-98
8922-5 1988-99 Cap 42-0703 34469-01 Trans Top Cover 1999-05
9951-12 2000-06 Acorn 42-0786 34469-06 Trans Top Cover 2006-up
9952-11 2000-06 Allen
Chrome Transmission Vent Canister accepts
9952-11-P 2000-06 Polished Allen 5
/16” or 3/8” hose.
Dyna
VT No. 40-0457
9785-9 1991-05 Acorn
9789-17 1991-05 Allen
9789-17-P As Above Polished

65
End Covers 5-Speed Chrome
Buttonhead End Covers of
formed steel, fit over existing
43-9131 transmission side cover. Two
outer socket head screws
43-0540 hold cover in place. Fits
1987-99 BT.
VT No. 42-0429
43-0789
Chrome 5-Speed Trans End Cover
43-0537 43-0787 Trim fits 1990-up FXST-FLST side
covers. Fits around finned chrome
cover & trans door for a finish that
has a completely chrome look. Fits
1993-up FLT-FLHT-FLHR.
VT No. 42-0815
17-9846 42-0815
43-0131
42-0452 42-0456

Chrome Clutch Release Covers. Order release kits separately.


VT No. OEM Fits/Item
43-9131 37105-87A 1987-99 FXST-FLT-FXD
43-0789 37105-87A 1987-99 FLT
43-0540 1987-99 Billet Type 42-0457
17-9846 37109-87A 1987-94 FXR Chrome Cover
43-0537 37105-99 2000-up FXST
1999-05 FXD, 1999-up FLT
43-0787 37116-06 2006-up FXD,
2007-up ST, FLT
43-0131 37104-84 1980-86 Chrome Cover
18-3212 Release Ramp Kit
37-8985 Allen Chrome Dipstick Chrome Big Twin Transmission Dress Trim fully covers end
17-0518 35074-87 Bearing Housing, 1987-89 cover & inner door.
17-9946 35250-90B Bearing Housing, 1990-up VT No. Year
Release Cover Screw Kits 42-0452 2000-06
8908-15 1980-86 Allen 42-0456 1987-99 ST
8909-13 1987-up Allen 42-0457 1987-99 FLT-FXR
8909-13-P As Above Polished
2006-up 6 Speed
8404-27 1980-86 Acorn
8912-13 1987-up Acorn
8909-13
8913-13 1987-up Cap
8912-13
15-1050 Gasket, 1980-86
15-1051 Gasket, 1987-99

Interface Covers
Chrome Engine 42-0715
Transmission Interface 42-0857
Cover. Completely covers the
space between the engine and
transmission on 2000-06
FXST. Ribbed Oil Pump Cover allows normal check of oil without
VT No. 42-0351 removal.
1999-2001 FLT Engine- VT No. Year Models
Transmission Chrome 42-0715 1987-99 ST
Interface Cover is designed to 42-0857 1987-98 FLT
cover oil lines and cleans up Trans Dip
the area between the motor Stick fits
and transmission and still 2007-up
allows easy removal of dip- Touring.
stick. VT No.
VT No. 42-0698 40-0673

66
5-Speed Kicker Kit

BIG TWIN
22-1059

17-9996 17-9886 B

C 17-9955

17-9954 D
5-Speed Kicker Conversion features one piece alloy outer 5/6 Speed Kick Start Kit features slim profile design. Pushrod
housing in chrome or natural finish which houses kicker gears modification may be be required. Order kick arm and pedal sep-
that mount to inner bearing plate supplied. Designed for 1987- arately. Fits all 5-Speed replacement OEM transmissions and
99 models (except Dyna) with a direct cable operated clutch all 6-Speed replacement transmissions only.
mechanism. Includes instructions and extra clutch pushrods to VT No. Item
retro fit 1979-86, cable operated components must be pur- 17-0858 Kit
chased separately for these years. Kit also includes 1-piece off- 17-0857 Gear Set
set chrome kick arm, popsicle kick pedal and chrome spring, 17-0989 Inner Clutch Ramp
and all internal kick gears. Tool listed reduces installation time. 17-0869 Shaft
The 1991-99 models require purchase of 17-9248 pushrod set.
VT No.
22-1049
# Item
Complete Kit with Alloy Cover Dipsticks
22-1059 Complete Kit with Chrome Cover 40-0456
17-0958
16-0756 Installation Tool
18-3212 Release Kit 17-0789
17-9996 A Replacement Mainshaft Extension
17-9886 B Replacement Pushrod Set
17-9954 C Replacement Inner Door
17-9955 D Replacement Outer Cover
17-0353 Dipstick & Filler Plug
17-0988 Filler Plug 37-8985 40-0941
17-0405 Ratchet Gear Set, pair
17-0400 Large Kick Gear
15-0688 Gasket Kit
36-2366 Stock Cable 9885-2
36-2369 8” Extension Cable
5-Speed Kicker Installation Tool. Chrome Transmission Dipsticks
Save time when installing 5-speed Year ST FXD Style
kicker conversion units, because 2007-up 17-0789 — Hex
the complete trans does not have 2007-up 40-0941 — Knurl
to be dismantled. Mainshaft & 2006-up — 17-0958 Hex
clutch pak can remain in place. 2006-up — 40-0941 Knurl
Reduces labor from 6 to 3 hours. 1987-06 40-0456 — Hex
VT No. 16-0756 1987-06 9861-2 — Acorn
5 & 6 Speed Bearing 1987-06 9885-2 — Allen
Support Plate for 1984-2000 1987-06 37-8985 — Allen
Big Twins with kick start. Billet 1984-86 37-8201 — Allen
Aluminum support plate 1980-86 8405-2 — Acorn
includes bearing. 1980-86 8803-2 — Cap
VT No. 20-0250 1980-86 8804-2 — Cap (Gold)

67
1998-up Clutch Pack Assembly

1998-up Big Twin Clutch Parts. Clutch Drum “J” has “W” Ring
Gear installed. 18-0133 1998-06
VT No. OEM # Item Clutch Pack Assembly
12-0585 2980 A Screw (6 used)
12-0563 7848W B Locknut
12-0923 11096 C Retaining Ring
17-9252 37069-90 D Pushrod Release Set
37088-90
37090-98
18-0169 37090-98 F End, Rod, Left only
18-3623 37312-75 G Bearing, Kit includes
37313-80 Thrust Washer (2)
11096 Retaining Ring
12-9914 37496-90 H Mainshaft Nut
18-0160 37550-98 I Clutch Hub (OE)
18-0171 37550-98 I Clutch Hub (VT)
18-0588 31626-06 I Clutch Hub (07-up)
18-0161 37707-98A J Clutch Drum
Includes Q and R Order VT No. 18-0133 Complete Assembly 1998-06 5-Speed
18-0589 37813-06 J As Above 07-up Clutch Hub.
18-0180 37707-98A J Clutch Drum Only VT No. Year
18-3126 37846-99A J As Above Fits 18-0171 1998-06
1999-up FLT Fuel 18-0588 2007-up
Injected Models Only
18-3252 37871-98A K Diaphragm Spring (BTE)
18-8317 37871-98A K Diaphragm Spring
18-3254 37951-98 K As Above Screamin’ Eagle
Performance Spring
18-0163 37872-98 K-1 Spring Retainer
18-0164 37883-98 M Damper Spring Seat
18-0165 37884-98 N Damper Spring 12-0564 12-9914 BT Clutch Hub Nuts secure
18-8257 37903-90 O Release Plate clutch hub to main shaft.
18-8258 37904-90 P Retaining Ring, External VT No. OEM Fits
18-8259 37905-90 Q Retaining Ring, Internal 12-0564 37496-84 1984-89
12-0160 37906-90 R Bearing 12-9914 37496-90 1990-up
18-8261 37909-90 S Retaining Ring, Internal 1990-99
18-8226 37909-00 S Retaining Ring, Internal 2000-up Big Twin Starter Ring Gears for
18-3251 37913-98 T Steel Plates (8) replacement on stock clutch drums
18-0166 37912-98A U Pressure Plate Kit only.
18-3250 37932-98 V Plate Set (9) Note: Bolt on types include screws.
18-8319 W Starter Ring Gear VT No. Year Teeth
18-8307 1991-93 66T
18-8319 18-8308 1994-97 102T
18-8319 1998-up 102T
37-0018 Allen Bolt

68
BIG TWIN
1991-97 Big Twin Clutch Parts.
VT No. OEM # Item
12-0563 7848W A Locknut
12-0923 11096 B Retaining Ring
17-9250 37069-90 C Pushrod
37088-90 Release Set
37090-84A
18-3253 37090-84A E End, Rod, Left only
18-3623 Kit F Bearing Kit
37312-75 Bearing
37313-80 Thrust Washer
11096 Retaining Ring
12-9914 37496-90 G Mainshaft Nut
18-8254 12-0563
37550-90A H Clutch Hub, OE4 O97nm

69
1985-90 Big Twin 18-0130
Complete
Assembly
1985-90.
Clutch Parts VT No.
18-0130

1984-90 Big Twin


Clutch Hubs feature
the updated factory
construction which has
a machined steel center
with aluminum outer
1985-90 1340 Big Twin Clutch Pack Hardware. splined ring, secured by allen screws, with steel studs
VT No. # OEM Item welded in place. Order related hardware separately.
12-0563 A 7848W Nut, 5 pack VT No. OEM Year Type
18-8170
18-3259 B 37357-84 Adjusting Screw for Stock 18-3679 37550-84A 1984-90 OE
18-3253 B 37090-84A Adjusting Screw for 18-3680 18-8153 As Above 1984-90 V-Twin
17-9246 BB Kit Rod Set, 1985-86 18-8170* 37550-84 1984-90 V-Twin
17-9248 BB Kit Rod Set, 1987-89 *Note: Early style hub with aluminum studs
17-9249 BB Kit Rod Set, 1990
12-0564 C 37496-84 Nut, Mainshaft
12-0212 D 37523-85 Key, 10 pack
18-3679 E 37550-84A Clutch Hub
18-8153 E 37550-84A Clutch Hub, V-Twin
18-3641 F&M 37702-84A 84-E85 Clutch Drum w/Ring Gear
18-8234 F&M 37707-84A L85-90 Clutch Drum w/Ring Gear
18-8290 G 37875-86A Diaphragm Spring
18-0186 FF Kit 1984-E85 Drum/Hub Assembly
18-0187 FF Kit E1985-90 Drum/Hub Assembly
18-3680 H 37901-84A Pressure Plate
18-3214 I 37902-86B Barnett Adjuster Plate
18-3255 I As Above V-Twin 1984-89 BT Clutch Hub Kit includes updated reinforced steel
18-3215 J 37903-84 Release Plate center clutch hub, steel drive plate set & friction plate set.
12-0953 K 37904-84 Ret Ring External, 10 pack VT No. 18-0541
12-0954 L 37905-84 Ret Ring Internal, 10 pack 1985-90 Clutch Hub Sleeve is a rein-
12-0308 M 37906-84 Bearing forcement ring for hubs at the tapered
12-0955 N 37907-84 Retaining Ring, 10 pack end. Sleeve is pressed on with beveled
18-1147 O 37931-84 Friction Disc, 6 pack side out toward inner primary, after
18-1148 P 37975-84 Drive Disc, 7 pack clutch drum with bearing is set over hub,
37-8944 Q 2881W Bolt and Washer 18-8240 so that clutch drum and hub will be
37-9272 R 6242W Washer installed as one unit.
18-3623 S Kit Bearing Kit VT No. Type
12-0923 T 11096 Retaining Ring 18-8240 Alum.1-piece type hub
(D)
18-8241 Steel two-piece type hub

Clutch Drum and Hub Assembly.


Bearing and snap ring are installed in
drum. Starter ring gear offset dimension
shown.
VT No. Year Size (D)
18-0186 1984-E85 1.670
18-0186, 18-0187 E1985-90 2.087
18-0187

70
Barnett Scorpion
Clutch Kit features
over twice as much
Clutch Paks

BIG TWIN
friction surface area
compared to stock
clutch. All Scorpion
Clutches provide a
positive engagement
and release. Scorpion
clutches incorporate 6
heavy duty coil
springs. In addition,
an extra spring set with a different spring rate is included which
allows the clutch to be tuned for street or race application
depending on usage. Tunability is easy without removal of the
primary cover. Barnett Friction Plates are compatible with any
primary oil. Each kit is designed to be used with stock type
clutch basket. 18-0587
VT No. Fits
18-3833 1986-89
18-3842 1990-97
18-3852 1998-up
BDL Competitor Clutch Kit
features 9 springs and shoul-
der bolts for simple adjust-
ment, large 40mm double row
hub bearing, polished pres-
sure plate and Kevlar clutch.

VT No. Fits 18-0586


20-0628 1990-97 Evo Big Twin w/Chain Primary Drive
Replacement Friction/Steel Sets for Above
VT No. Fits
18-0548 20-0628 York Hi Performance Clutch Kits have been especially
designed for better clutch operation and to deliver more torque
& horsepower capacity, all parts are made from the highest
quality materials to ensure a trouble free operation. The Kevlar
clutch plates are made for heavy duty operation and deliver a
smooth power transfer to the rear wheel. The adjustable coil
springs allow you to tailor your clutch lever pressure & clutch
18-3698 operation as needed. These kits also boast very low mainte-
18-3697
nance, “Set it & Forget it.” They are great upgrade kits.
Clutch Spring Conversion by Barnett. Machined pressure VT No. Year
plate that will eliminate stock type diaphragm spring and allow 18-0587 1990-97
the use of coiled spring for more tunability and more positive 18-0586 1998-06
linear clutch action.
VT No. Fits
18-3697 1984-89 Big Twins
18-3698 1998-up Big Twins

Pro-Clutch by Rivera Engineering


Pro-Clutch by Rivera Engineering converts old style clutch packs to smooth modern
diaphragm spring function. Available for early chain or belt drive with wet or dry clutch. Kit
includes clutch hub with bearing, clutch discs (friction and steel), diaphragm spring, spring
retainer, pressure plate & 4 shoulder bolts. 84-up kits utilize existing clutch basket, supplies a
clutch hub to allow use of clutch plates that increase surface area by 100% to reduce slipping.
VT No. Clutch Basket Type
20-0549 1984-89 Chain
20-0550 1990-97 Chain
20-0580 1998-06 Chain
20-0732 2006-up Dyna & 2007-up Big Twins
16-0310 Puller Tool
Replacement Friction/Steel Sets for Above
VT No. Fits
18-0544 20-0549, 1984-89 Chain
18-0545 20-0550, 1990-97 Chain
18-0546 20-0580, 1998-up Chain
71
Big Twin Clutch
18-0133
Packs
Big Twin Clutch Packs feature stock style components for a
complete clutch installation.
VT No. Year
18-0134 1984-E85
18-0130 1985-90
18-0131 1991-93
18-0132 1994-97
18-0133 1998-06

Primary Drive
Assembly
Primary Drive Assembly Kit includes clutch pack
assembly, chain, chrome inner and outer primary cov-
ers with all bushings, seals, spacers, gaskets and
mount screws including the starter jack shaft assembly.
VT No. Years Model
43-1001 1991-93 ST
43-1002 1994-97 ST
43-1000 1998-06 ST
43-1003 1994-05 FXDWG

18-0102 1998-2006
18-0104 1991-93 Type

Primary Chain Drive Systems for Big Twins include 76 or 82 link Diamond Primary Chain, chain shoe adjuster assembly,
clutch drum basket with starter ring gear and steel & fiber clutch plates with pressure plate assembly. Correct front compen-
sator sprocket assembly includes all parts necessary for installation. Including sprocket nut. 5 Speed Big Twin Softail models
and all pre1985 FLH-FX 4-Speeds require 82 link primary chains, 1980-up FLT-FXR 5-Speeds require 76 link primary chains.
82 Links 76 Links Year
18-0102* 18-0114* 1998-06
18-0103* 18-0113* 1994-97
18-0104* 18-0112* 1991-93
18-0105* 18-0111* 1985-90
*Note: Units include compensator front sprocket assembly.
72
• Series KTM clutches perform flawlessly under extreme
heat conditions
Big Twin
• Smooth precise shifting

Clutch Kits

BIG TWIN
• Steel backing plates for maximum strength
• Kevlar is the most durable friction material made.
• 100% asbestos free
Kevlar
18-3230

Dry Flex Clutch Sets


by Barnett, feature fric-
tion material of Carbon
Graphite by Raybestos.
18-3250 For use as a dry clutch
on Big Twin models. HDP11RM. Fits 1990-97.*Note: Includes
steel plates. The 1990-up will not reuse spring plate.
reuse spring plate.
VT No. 18-3245*

18-3695

18-3691

Carbon Fiber Clutch Sets by Barnett. Carbon fiber clutches


feature excellent lubricity and very good energy absorption.
VT No. Mfg# Year Clutch Type Note
VT No. Note OEM MFG# Item 18-3693 HDP-9CF 1984-89 Wet 1
Fits 1984-89 18-3690 HDP-11CF 1990-97 Wet
18-1147 A 37930-84 HDP-9K Friction Plate (6) 18-3691 HDP-11EPCF 1990-97 Wet 2
18-1148 37975-84 HDP-10 Steel Set (7) 18-3694 HDP-13CF 1998-up Wet
Note 1: Plates are wider than stock. Adds 25% more surface area.
Fits 1990-97
Note 2: Consists of nine friction plates and eight steel plates. Adds 12% more
18-3230 37911-90 HDP-11K Friction Plate (8) surface area double steel drive plate is not used.
18-3245 E HDP-11RM Friction Plate (8) 18-8291
18-3231 C 37975-90 HDP-12 Steel Set (6)
18-3233 F Extra Plate HDP-11EPK Extra Plate
Friction Set
Fits 1998-up 18-8306
18-3213
18-3250 37932-98 Friction Plate (9)
18-3251 37913-98 Steel Set (8)
18-3695 H Extra Plate HDP-13EPK Extra Plate
Notes
A. Plates are 25% wider than stock for a greater surface area contact. 18-0166
C. Stock double riveted Drive Plate must be re-used. 18-3252 18-3255
D. OEM replacement type, Not Genuine Barnett Barnett Diaphragm Clutch Spring.
E. Bonded with carbon graphite compound by Raybestos. VT No. OEM Model Item
Dry flex clutch. Includes steel plates. For dry clutch conversion only. 1990-up models
will not reuse spring plate. 18-3213 37871-84 1984-89 BT Spring
F. Consist of 9 Friction Plates and 8 Steel Plates. Add 12% more surface area to 18-8291 37871-90 1990-97 BT Std. Spring
clutch double steel Drive Plate not used with kit. 18-8306 — As Above, 25% stronger Spring
G. 1967 & older models, 1 extra steel plate is required.
H. Consists of 10 friction plates and nine steel plates. Adds 11% more surface area. 18-3252 37871-98 1998-up BT Spring
BT Clutch Adjusting Screws sold each. 18-0166 37912-98 1998-up BT Kit
VT No. OEM Years 18-3255 37902-86B 1984-89 Adjuster Plate
18-3259 37357-84 1985-90
18-3253 37090-84A 1991-up

73
Police Clutch 18-3686

Kit

18-5053 18-3669

Clutch Pak-Kit. Heavy duty factory “wet” type for Big Twins,
complete kit includes our original bonded police Kevlar clutch
steel plates with diaphragm spring.
VT No. Year
18-3669 1985-89
18-3686 1990-97
18-5053 1998-up
18-0154 Kevlar Clutch Sets Only,
order steels separately.
VT No. Year
18-3676 1985-89
18-0154 1990-97

Clutch Sets
KEVLAR CLUTCH SET

18-0226
18-8316

18-0227

Alto Clutch Sets. Available in fibers & steel. Sold Kevlar or


Red Eagle type. Both are bonded to steel.
Alto Clutch Sets For Big Twin Models
18-8281 1984-89 Red Eagle
18-8292 1984-89 Kevlar
18-8290 1984-89 Diaphragm Clutch Spring
18-8276 1990-97 Red Eagle 18-0228
18-8299 1991-97 Kevlar Alto Carbonite Power Pack Clutch Kits for Big Twin include
18-8315 1998-up Red Eagle friction and steel plates. Friction plates feature 3M carbon
18-8316 1998-up Kevlar based friction material to withstand high friction and heat tem-
18-8317 1998-up Diaphragm Spring peratures. Steel plates are melonite treated for better engage-
Steel Plates For Big Twin Models ment and cooler running. Order spring plate separately.
18-8289 1984-90 Set VT No. Year
18-8286 1990-97 Set 18-0226 1984-89
18-8318 1998-up Set 18-0227 1990-97
18-0228 1998-up

74
Pressure Plate Kits
Variable Spring Clutch Combo includes spring with an initial pressure of 285 lbs, and progressively
reduces pressure to 215 lbs as the lever is pulled. This is a 30% lever pull reduction over the stock
components for 1998-05 Big Twin models.

BIG TWIN
Variable Pressure Clutch features:
• Stronger clutch engagement than stock as revs increase
• Acts like a lockup clutch
• 35-40% reduction in effort at the clutch handle when measured at idle.
VT No. Type
18-0674 6
18-0674 18-0677 12
19-0790
18-0780

York Pressure Plate fits 1998-up Big Twin


Big Twin Compensator Kit fits 2007-up Twin Cam models includes a heavy duty
featuring positive engaging ball ramp activa-
alternator rotor. The compensator unit includes heavier springs and an increase trav-
tion.
el feature . This will aid in energy absorption of Big Cube Motors with high torque
VT No. 18-0780
abilities performing street drag launches.
VT No. 19-0790

18-0674 Installation Instructions

1. Remove the derby cover and stock spring plate. 2. The spring plate is now free to be removed from the 3. The spider that comes with the kit as a flat
Break loose all six screws on the spring plate and clutch. piece of steel needs to have its fingers or tangs
back them out evenly. Once they are clear of the NOTE: If replacing the diaphragm clutch it will be bent a little to conform with the curve of the stock
spring plate, they can be removed with your fingers. necessary to remove the primary cover. Refer to diaphragm spring.
the service manual on primary cover removal.

18-0780 Installed
4. Place the spider inside the clutch spring with the 5. Install the VPC onto the pressure plate using the 6. Check the movement of each weighted arm for
fingers pointing out as shown. The spider can be six metric Allen cap screws and washers supplied in freedom of movement. Insure the arms are riding
manipulated through the slots in the diaphragm spring the kit. on the spider fingers.
without removal.
7. The VPC comes with a replacement O ring in the kit
for the derby cover. Some late-model big twins use a
full circle gasket. The full circle gasket center must be
cut to allow for clearance.
75
Clutch Release Soft Pull Clutch
Ramp Kit
includes spring
5-Speed plate for 1998-up
Big Twins.
VT No. 18-0559
C E

F
A
B
D

17-9252
1987-up Clutch Release Kit for cable direct operated clutch on
5-speed models.
VT No. # OEM Item
18-3212 All Kit 1987-99 Complete
12-0158 A 8873 1987-up Ball
12-0951 B 10998 1987-up Retainer Ring 17-1545
18-3209 C 25452-87 1987-99 Inner Ramp
18-3257 C 25604-00 2000-up Inner Ramp
18-3210 D 25453-87 1987-99 Outer Ramp
18-3258 D 25605-00 2000-up Outer Ramp
5-Speed Clutch Push Rod Kits are 3 piece, replaces OE
18-3211 E 34920-86 1987-up Coupling
parts for all 5-speed transmissions.
15-0240 F 36801-87 1987-up Gasket
VT No. OEM OEM Model
15-1504 F 36801-87 1987-up Gasket with bead
17-9243 37089-79 37090-79 1980-E84 FLT-FLHT
37088-79 1982-83 FXR
17-9244 37089-84 37090-84 L84 FLT Classic
37088-84 L84 FXRS-FXRT
L84 FXRP-FLHTP
17-9245 37089-84 37090-84 L84 FXST 1985-86 FX
37285-84
17-9246 37089-84 37090-84 1985-86 FLHT-FLT
37088-85 1985-86 FXRS-FXRT
E-Z Pull Clutch Assist reduces manual effort required to pull 1985-86 FXRP-FLHTP
the clutch lever by 40%. Mechanism fits inside trans side cover 1986 FXST
and extends clutch operating mechanism for improved leverage, 17-9248 37089-84 37090-84 1987-89 FLT-FXR-FXST
fits 1987-99 Big Twins. 37088-87
VT No. 18-3232 17-9249 37089-84 37090-84 1990 FLT-FXR-FXST
37088-90
18-3653 17-9250 37069-90 37088-90 1991-97 FLT-FXR-
B 37090-84A FXST-FXD
17-9252 37069-90 37088-90 1998-06 FLT-FXST-FXD
18-3661 A 37090-98
17-1545 — — 2007-up 6 Speed
Thrustwasher Bearing Kit
5-Speed Clutch Release Lever Set fits 5-Speed includes oversize washer and
models 1982-86. It replaces the stock release arm, cable related parts.
bracket, mounting hardware and acorn nut included. Replaces VT No. 18-0261
37085-80, 37096-83 and 37096-85. Oil Slinger includes rod end. Replaces
VT No. # OEM Item 37069-90. For 1990-up BT.
18-3661 A 37084-79 Release Finger VT No. 17-9255
18-3653 B –– Release Lever Set
12-1159 11019 Shaft Snap Ring
17-9980 37083-80A Finger Shaft 1987-up BT Clutch Release Kit
10-0754 37102-84 Bushing includes end rod with slinger, bearing,
Clutch Pushrod Snap Ring for 1975-up BT, washers and snap ring.
replaces 11096 in stock or full external configu- VT No. 18-0260
ration.
VT No. Type
12-0923 “C” Type, Stock
12-9992 Full External Type
76
18-0673 Hydraulic Clutch

BIG TWIN
22-0377

22-0378

26-0590

Chrome Smooth-Contour Control Kit features a hidden


underside mounting on the switch housings for an unobstructed
smooth, rounded surface on the top housing. Switch housings
use stock or chrome rounded switches (introduced on 1996
models). Complete kits include clutch and brake levers, master
cylinder, hydraulic clutch, switch housings, brackets and hard-
ware. Master cylinder is 11/16” bore, hydraulic single disc.
Clutch handle is 11/16” bore.
VT No. Style
22-0377 Milled
22-0378 Contour
26-0590 Lever Set

77
9.8mm
Rear Sprockets Offset
19-0672 19-0673

Chrome Lazer Design


Rear Sprockets with
9.8mm offset for 1973-84
FX-FL or flat.
Offset Flat Teeth
19-0129 19-0132 48
19-0130 19-0133 49
19-0131 19-0134 51
Chrome 5-Spoke Sprockets. Offset models have 9.8mm offset.
Offset Flat Teeth
1973-99
19-0672 19-0674 48
19-0673 19-0675 51
2000-up
19-0218 19-0251 48
19-0250 19-0221 51

19-0412 19-0412
Pulley Spacers provide offset when required, with 7/16” bolt
holes. Each disc measures 2 1/16” I.D. with 4 5/16” O.D. For 2000-up Rear Pulley-Disc Spacers with 2.25” I.D. Sold as
1980-99. each.
VT No. Thick Material VT No. Thick Material VT No. Thick
23-0320* 1/16” Steel 19-0411 3/8” Billet 20-0346 1/16”
19-0128 3/16” Steel 19-0412 1/2” Billet 20-0347 .125
19-0452 3/16” Billet 19-2001 5/8” Billet 20-0343 .200
19-0413 1/4” Steel *Note: Use when installing flat 20-0344 .250
19-0414 5/16” Steel rotor on 1973-75 Big Twin. 20-0345 .300
Note: Offset is measured from sprocket bolt mount surface to
center line of teeth as shown.

Trans Sprockets
B *Note: To use on 1994-up
models, Drive Sprocket
Spacer & Seal must be
changed to Pre-94 type.
Seal: Replaces 12050 VT
No. 14-0157 Spacer:
Replaces 33334-84 VT
No. 17-9851
19-0224 .900 Offset
Offset Transmission Sprockets fit 1994-2003 Big Offset Sprocket Kit with .500” offset for FXST and FXR.
Twin for chain drive conversion..900 offset is the Allows installation of 150 series tire by converting from belt to
maximum offset without any modification to the stock chain drive on 1986-99 FXST and 1985-94 FXR models. The
A stock final drive ratio is 2.1875 with belt drive and then new
inner primary, to allow the installation of a 180 tire,
without transmission offset. Fender modification may drive ratio will be 2.125 when used with 24 tooth front sprocket
be required.*Note: Includes sprocket spacer. and 51 tooth rear sprocket and 2.00 when used with a 48 tooth
A .250 .500” .810” .900” Teeth rear sprocket.
19-0210 19-0163* — — 21 VT No. Item Teeth
19-0211 19-0164* 19-0214 — 22 19-0163* Drive Sprocket 21T
19-0212 19-0402* 19-0215 19-0223 23 19-0164* Drive Sprocket 22T
19-0213 19-0122* 19-0216 19-0224 24 19-0402 Drive Sprocket 23T
B .940” .715” 1.236” 1.350 19-0166* Drive Sprocket 24T
Rear Chain Tensioner by LBV reduces chain vibra- 19-0122 Drive Sprocket 24T
tion and frequency of adjustment by utilizing a 19-0128 Rear Sprocket Spacer 3/16”
19-0433 19-0021 Rear Sprocket FXR 48T
durable urethane roller which revolves on sealed
bearings mounted on stainless anchor plates. 19-0022 Rear Sprocket FXR 51T
VT No. Year Model 19-0037 Rear Sprocket FXST 48T
19-0433 1984-85 FXST 19-0041 Rear Sprocket FXST 51T
19-0436 Roller only All

78
Chrome Chain & Belt Sprocket Bolt Kits

BIG TWIN
B C G H
A

I J L M
C
G
R
D
H
T
P Q E
I, M, O
Wheel Type Drive Type # Style Includes
Year Cast Spoke Belt Chain Nuts/Washer F
FLH-FX-FXST-FLST J, L, N
1985-92 8843-10 • A Acorn •
1973-98 8834-10 • F Allen •
1973-98 8838-10 • G Acorn •
1973-98 8839-10 • H Cap •
1973-98 8835-10 • I Allen •
1973-98 9608-10 9609-15 • • J Dome • • 37-0031 37-0990
1993-96 2053-10 • L Dome •
1993-96
1985-92 8844-10 • D Cap •
1985-92 8842-10 • E Allen •
1973-up 8836-10 • B Acorn •
1973-up 9857-10 P Collar •
1985-96 9858-15 • P Collar •
1985-96 37-8671 • • Q Torx •
1985-96 37-9256 37-9254 • R 12pt • 37-8671
1997-99 2053-10 2053-10 • L Dome • 2000-up Pulley Bolt Kits.
1997-99 2054-10 2054-10 • M Allen • VT No. OEM Type
2000-06 2052-10 2052-10 • O Allen • 37-0990 43245-00A Allen
FXR-FXD-FXDWG 37-0031 94773-00A Hex
1985-96 9857-10 9858-15 • P Collar • • 37-8671 3771 Button
1997-98 2054-10 • M Allen •
1997-98 2053-10 • L Dome •
1999 2053-10 2053-10 • L Dome •
2000-up 2051-10 2051-10 • N Dome •
2000-06 2052-10 2052-10 • O Allen •
2006-06 2340-10 2340-10 • O Allen •
FLT
1985-92 8843-10 • A Acorn •
1997-98 2053-10 • L Dome • 2054-10
1999-up 2053-10 2053-10 • L Dome •
1997-98 2054-10 M Allen

79
Chain Tensioners
Primary Chain

18-0581 Installed

York Chain Adjuster Kits feature


VT No. 18-8314
automatic self adjusting by use of
spring loaded shoe.
VT No. Year
18-0580 1965-00
18-0581 2001-05
28-0568
18-0581 18-0580

28-0225

18-8314

Chain Tensioner Parts fits Big Twin models.


VT No. # OEM Type Years
18-8314 All Complete Kit 1985-2000
18-8320 All Complete Kit 2001-up
18-3217 B-C-F-G Hardware Kit
37-9030 A 1783 Screw, 10 pack
37-8801 B 3862B Bolt, 5 pack
18-3682* C 4401W Hex Bolt, each
28-0225 E 39976-65B Nylon Pad 1965-2000
28-0568 Red Nylon Pad 1965-2000
28-0234 E 39976-01 Nylon Pad 2001-up
17-0915 G 39996-65 Lock, 10 pack
18-3218 H 39990-65 Shoe Mount Bracket 1965-2000
18-8321 H 39990-01 Shoe Mount Bracket 2001-up
18-3219 F 39993-65 Plate
18-3622 I 39992-65A Nut and
J 39998-65 Anchor Plate
18-3634 J — Anchor Plate w/carriage bolt (K)
37-8802 K 5444 Carriage Bolt, 5 pack
18-3223 I 39992-65A Nut Only
*Note: Early style Hex Bolt, screws into 18-3223 Nut.

M-6 Self Adjusting Chain Tensioner


fits Big Twin 4 and 5 speed models with
wet clutch. Replaces factory type
detent adjuster shoe assembly.
Tensioner kit includes all hardware and
instructions for complete conversion.
York Big Twin Hydraulic Primary Chain TensionatorTM fea- VT No. Year
tures a hydraulic valve which controls the motion of the sub- 18-3662 1965-2000
merged piston which constantly keeps the chain in tension for 18-3681 Nylon Pad
1965-up Big Twins .
VT No. 18-0120
Automatic Spring Loaded Chain Tensioner.
VT No. Year
18-0700 1985-05 BT
18-0702 2006-up FXD, 2007-up FXST

80
Primary Chains

BIG TWIN
19-0360
Diamond Endless Primary Chains
VT No. Size Year Model Tsubaki Primary Chain. Made from select steel alloys that are
19-0361 428x2-76 1979-06 FLT-FXR light yet provide maximum strength. Tsubaki primary chain has
19-0368 428x2-74 1994-06 FLT shot-peened, heavy-duty side plates and solid roller construc-
19-0360 428x2-82 1986-06 ST tion.
1991-05 FXD VT No. Fits Links
19-0786 428x2-92 2007-up ST 19-0549 1980-06 FLT 76
19-0583 428x2-86 2007-up FLT 19-0548 1980-06 FXWG + ST 82
Replica Compensator Sprockets

Compensator Sprocket Parts.


VT No. # OEM Item Year Model 19-0102 19-0584
19-0394 B 40269-85A Sprocket 1985-93 FXR-FLT
1991-93 FXST-Dyna Compensator Sprocket Kit includes all parts pictured with
19-0403 B 40275-83 Sprocket 1984-90 FXST 24T sprocket.
19-0416 B 40308-94 Sprocket 1994-01 BT VT No. Fits
19-0007 B 40327-02 Sprocket 2000-up BT 19-0300 1984-90 FXST
19-0395 C 40299-83A Slide cam 1984-up 19-0301 1991-93 FXST
19-0788 40333-06 Slide cam 2007-up 19-0102 1994-05 FXST Note: 25T sprocket
19-0396 A 40266-85 Extension 1986-06 19-0584 2006-up ST
19-0787 40297-06 Extension 2007-up ST Order Spacer and Shims separately for 1970-up.
19-0378 D 40384-83A Retainer 1984-90 VT No. OEM Size Item
& Cover 10-0427 24002-70 Spacer
19-0405 D 40384-91 As Above 1991-up 10-0428 24032-70 .060 Shim Set of 6
12-0506 E 40392-70 Nut 1970-90 24033-70 .090 Shim
24034-70 .120 Shim 10-0428
12-0578 E 40392-91 Nut 1991-up
12-0629 3368 Bolt 2007-up 24035-70 .150 Shim
12-0630 3594 Plate 2007-up 24036-70 .180 Shim
1984-up Big Twin Compensator Engine Sprockets 24037-70 .210 Shim
VT No. Teeth Year Type Sifton Primary
19-0394 24 1985-93 FXR-FLT Gearing Kit. This kit
1991-93 FXST will increase accelera-
19-0403 24 1984-90 FXST tion by allowing the
19-0416 25 1994-01 All BT engine to turn higher
19-0007 21 2002-up BT RPM’s. Changes pri-
19-0785 34 2007-up ST mary ratio from stock 1.44:1 to 1.71:1. Kit includes new 21T
sprocket and Diamond primary chain.
Engine Sprockets VT No. Fits
Spline Teeth 19-0005 1994-06 FXST, Dyna
1955-up 19-0006 1994-06 FLT
19-0050 22 Compensator Sprocket Motor Nuts.
19-0051 23 VT No. Year
19-0052 24 12-0506 1970-90
Spline 19-0053 25 12-0578 1991-06
12-1102 2007-up
BT Offset Motor Sprockets. 12-1946 1970-90 (Chrome)
24T 25T Offset 17-0945 1955-up Big Twin Sprocket Nut and Lock
19-0135 19-0136 1/4” Tab Set allows locking of nut by utilizing 2 tabs
19-0103 19-0107 1/2” which fit into sprocket holes when non-compen-
19-0104 19-0108 3/4” sator sprocket is used.
19-0107 19-0161 19-0105 19-0161 1” VT No. Item
19-0106 19-0162 1 1/4” 17-0945 Kit
17-0945 17-0945 Nut Kit 12-0504 Nut Only
12-0504

81
York 3” Belt Drive Kits

20-0758

York Drive Train 3” x 8mm Belt Drive Kit fits all 1991-up FXST models. Kit includes front pulley, rear pulley, belt, clutch pak,
Billet motor plate, starter jack shaft extension and polished outer cover set.
VT No. Item
20-0758 Kit
20-0603 Belt Only
18-0181 Clutch Set
20-0007 Clutch Hub

3” Open Belt Drive Kit fits 91-99 ST models. Available with polished or chrome motor plate.
VT No. Finish
20-2021 Polish
20-2025 Chrome

82
8mm x 42mm BDL Belt Drive Kits
3” BDL Belt
Drives

BIG TWIN
BDL 8mm x 42mm Electric Start Belt Drives. Includes a
polished pressure plate, Kevlar clutch, sealed inner primary BDL 3” Electric Start Belt Drives with billet motor plate.
bearing and features a shorter length clutch hub that elimi- Includes 8mm belt, polished motor plate, double row sealed
nates unnecessary weight past the end of the mainshaft and mainshaft support bearing, polished side guard, polished
can be installed without any modifications to inner primary. dome pulley covers and Kevlar clutch. *Note: Can only be
VT No. Fits Belt Front Rear used with 1991-up starter motor and some modifications will
Pulley Pulley be necessary to install these kits.
20-0605 1986-89 All FXST 20-0630 20-0902 20-0916 VT No. Year Belt Front Rear
20-0606 1990-93 All FXST 20-0630 20-0902 20-0916 Pulley Pulley
20-0629 1994-up All FXST 20-0630 20-0902 20-0916 20-0600* 1985-89 20-0603 20-0900 20-0914
18-0554 Replacement Clutch Pak for Above Units 20-0601 1990-up 20-0603 20-0900 20-0914
Belt Drive
20-0090 Cover fits BDL
20-0601 3”
drive.
VT No.
20-0646

Sealed Inner Primary Bearing fits York and


BDL models.
VT No. 12-0993
BDL Polished Billet Belt Drive Support for all BDL Softail Round Dog Clutch Plate Set includes
and Dyna belt drives. The support plate keeps the engine and steel and friction plates to fit BDL
transmission shafts from flexing. Each kit includes support units.
plate, pulley covers, new pressure plate and hardware. VT No. 18-0701
VT No. 20-0090

Components for BDL


Chrome Billet Auto Slip Clutch
Clutch fits all BDL belt and
Pressure Plate York 3” drive units.
fits BDL 4 Bolt VT No. Item
Styles. 20-2023 Kit
VT No. 20-2024 Plates (2)
20-2051

83
BDL Belt
Drives
14mm x 3 3/8 Wide Drives
20-0635 20-0645

BDL “Super Street” 3” x 8 mm Belt Drive for 1990-2000


FXST models. Drive includes complete clutch pak featuring bil-
let clutch basket and aluminum hub with nine (9) Kevlar clutch
discs and eleven (11) steel plates, billet pressure plate, nine (9)
clutch springs for unrelenting pressure, polished motor plate,
polished clutch dome and polished belt guard.
VT No. 20-0645
20-0685

20-0632

Chrome Cover Set fits 3” belt drives, VT No. 20-0645.


VT No. 20-0685
Install 3 Piece Cover Sets with 8-32 x 3/16 S.S. Buttonhead
BDL TF-1000 and TF-2000 “Top Fuel” Street Belt Drives for screws. Use a #29 drill and 8-32 tap.
1991-up FXST. Features 14mm by 3 3/8” wide belt, Kevlar
Nine Plate Clutch with 11 steels, special pressure plate that
uses nine springs for varying spring pressure. Drive includes
pulleys, belt, clutch pak, starter jack shaft, inner motor plate
with oil filter mount pulley domes and side guard. Polished fin-
ish. The TF-2000 features out board bearing support and pol-
ished finish.
VT No. # Replacement Belt
20-0632 TF-1000 20-0127
20-0635 TF-2000 20-0127
20-0755

20-0005

BDL SS2 2” x 8mm Belt Drive features ball bearing lock up


Chrome Belt Drive Cover Set as shown, clutch that eliminates clutch dogs and uses an internal mill cut
VT No. Style basket to drive the clutch. Drive includes billet motor plate, pol-
20-0005 Smooth ished cover, Kevlar clutch pac, front pulley, rear pulley and belt.
20-0755 Flame Fits 1990-up FXST.
VT No. 20-0009
84
Belt Drive

BIG TWIN
20-2022

Out Board Support Kit fits 3” BDL and York Unit


VT No. Finish
20-2022 Polish
20-2052 Chrome

BDL Drive Parts


BDL Front Belt Drive
20-0900 20-0935 B Parts

BDL 3” Wide Offset Front Primary Drive Pulley. Use with VT No. # Item
correct insert and nut for offset desired. 20-0925 A Inside Belt Guard
VT No. Item 20-0926 B Outside Belt Guard
20-0900 Pulley Only, 47 T 20-0927 C Motor Nut 1955-up with washer
20-0935 1/4” Insert and Nut A 20-0930 B
20-0936 1/2” Insert and Nut
20-0937 3/4” Insert and Nut
20-0938 1” Insert and Nut
20-0939 1 1/4” Insert and Nut
20-0940 1 1/2” Insert and Nut 20-0931,
20-0941 1 3/4” Insert and Nut 20-0932
20-0942 2” Insert and Nut BDL Belt Drive Parts
5 & 6 Speed Bearing Support 20-0928 A Round Dogs 5-Spd
Plate for 1984-2000 Big Twins with 20-0929 A Round Dogs 4-Spd
kick start. Billet Aluminum support 20-0930 B Splined Hub 1990-up 3” only
plate includes bearing. 20-0931 B Tapered Hub 1986-89
VT No. 20-0250 20-0932 B Tapered Hub 1965-83
BDL Ball Bearing Lock-Up Clutch. This ball bear-
20-0038
ing ramp style clutch set reduces clutch slip for a
more positive clutch engagement. Available for all
BDL belt drives with coil spring clutch except top fuel
drives. All Primo belt drive and pro-clutches with
diaphragm spring and all Big Twins 1998-07 with
stock clutch pak.
VT No. Fits
20-0036 BDL Drives
20-0037 Primo Drives
20-0038 Stock Clutch 1998-07
20-0036

85
Primo
Brute

20-0028

Primo Brute V “Direct Starter Drive” Belt Drive Kit. Features a 78 tooth starter ring gear on the back side of front pulley and
an inner primary mounted starter motor that allows a 54:1 starting ratio at the crank. Mechanical efficiency is improved 96%
over stock type starter configuration. Drive kit includes chrome starter motor, 14 mm x 3 1/2” wide belt, front pulley, rear pulley,
pro clutch 2 piece polished motor plate and belt guard.
VT No. Fits Guard Type
20-0027 2000-up FXST Flame
20-0028 2000-up FXST Smooth

20-0024

Primo Brute III Extreme Belt Drive Kit with tensioner.


Features include11mm 1 3/4” Kevlar polychain belt, Pro
Clutch, front pulley, rear pulley and belt tensioner. The Brute III
Extreme is specially designed for high horsepower street or
competition applications and can only be used with a closed
primary.
VT No. Fits
20-0023 1990-93 FXST, FXD
20-0024 1994-99 FXST, FXD

Rivera Brute Force Belt Drive Kit includes 31/2” wide 14mm
belt, outboard bearing support, carbon fiber upper guard and
Pro-clutch. For all 1990-up ST or aftermarket Rigid mount
motorcycles with late model 5-Speed transmissions. The belt
drive comes with top and bottom carbon-fiber belt guards
which prevent foreign objects from coming in contact with the Chrome Billet Aluminum Flamed Belt Guard. The
belt or pulleys. the belt drive requires the use of carbon fiber enhanced three dimensional characteristics of the guard allow
guards for safe operation. All 5063-T-6 Billet aluminum con- you to customize the guard by applying paint or other effects
struction for strength and smoothness. The integrated out- to the recessed areas to match your existing custom paint job.
board bearing support provides unprecedented structural Fits Primo Brute IV and Brute V belt drives and includes
strength and rigidity. Super Duty “H” mounting bracket.
VT No. 20-0118 VT No. Fits
20-0025 Brute IV
20-0026 Brute V

86
3” Brute IV Primo Combination Belt
Drive/Motor Plate Kits includes inner
motor plate, clutch pak, starter housing
3” Primo Brute IV

BIG TWIN
and chrome solid belt guard. Order
chrome dome cover and rotor cover sepa-
rately. Motor plate and starter housing
have satin finish.
VT No. # Item Year Model
20-0209 Combination Kit 2000-up FXST
20-0125 Replacement Belt for Above
20-0018 Combination Kit 1990-99 FXST
20-0105 Replacement Belt for Above
20-0035 Kit 1990-99
20-0019 Combination Kit 1990-up FXDG
20-0018
20-0105 Replacement Belt for Above
20-0238 A Alt. Rotor Cover All Chrome
20-0226 B Belt Guard All Chrome
20-0239 C Solid Belt Guard All Chrome A B
20-0225 D Chrome Dome All Chrome C
20-0210 E Half Guard Chrome
20-0105 Replacement Belt
18-0556 Clutch Pak 1990-up All D
20-0032 Ring Gear 102 Tooth
20-0033 Ring Gear 66 Tooth
*Note: Can only be used with 1990-up starter and ratchet lid E
type transmission.

3.5” Primo Brute V


Primo Brute V 14mm x 3 1/2 inch wide open “Super Street”
Belt Drive. Features diaphragm clutch spring that eliminates
spring adjustment while distributing pressure evenly across
clutch pak, motor plate, starter housing, hardware and outer
guard.
VT No. Fits Replacement Belt
20-0075 2000-up FXST 20-0126
20-0076 1990-99 FXST 20-0126
*Note Can only be use with 1990-up starter.

20-0684

20-0680

Belt Guard Mounts to 3.5” Brute IV and V units.


VT No. Style Width
20-0680 Flame 3.5
20-0682 Smooth 3.5
20-0683 Flame 3
20-0684 Smooth 3

87
Brute III from Primo Products includes dry clutch pack pulley
assembly which retains diaphragm spring function, while
increasing the clutch friction surface area 70% for smooth light
fingered action. Kit includes pulleys, 1 3/4” Kevlar 8mm rein-
forced rubber belt, complete clutch pack/pressure plate assem-
bly and necessary hardware, bolt in kit.

18-0556

20-0012

VT No. Replacement Belt Fits


20-0665 20-0553 1984-85 FXSB-FXWG
Replacement Clutch Set for all Brute III belt drives. Includes 20-0013 20-0553 1986-89 FXST
6 fiber plate and 7 steel plates. 20-0012 20-0553 1994-99 FXST, 1994-99 Dyna
VT No. Fits 20-0666 20-0553 2000-up FXST
18-0555 Early Style Clutch Hub with Flange 20-0016 20-0554 1986-89 FXR-FLT
18-0556 Late Style Clutch Hub without Flange 20-0017 20-0554 1990-93 FXR, FLT
20-0015 20-0554 1994-98 FXR-FLT
20-0943 20-0950 Belts for Idler Unit Models.
20-0552 FXR

20-0957 Karata
Primo Offset Front Pulley Inserts for 2.5” diameter Brute III
and 3.0” inserts for Brute IV Pulleys. Special nuts and flanges
(outside guide plates) are required.
Insert for Insert for Special
Brute III Brute IV Motor
Offset Pulley Pulley Nut
½” 20-0943 20-0950 20-0957
3
/4” 20-0944 20-0951 20-0958
1” 20-0945 20-0952 20-0959
11/4 20-0946 20-0953 20-0960
11/2” 20-0947 20-0954 20-0961
13/4” 20-0948 20-0955 20-0962
2” 20-0949 20-0956 20-0963
20-0964 Outside Guide Plate
Outside Belt Guide Plate is for all Primo
8, 11, & 14 Front Pulleys except Taper The Karata Units consist of pulleys and components manufac-
Shaft. tured by Karata, the belt is by Gates. Starter Ring gear bolts to
VT No. 20-0230 clutch drum pulley and is included with electric start type kits.
Karata FXR 3” Intimidator Belt Drive Kit includes front and
rear pulley, Good Year belt and out board starter support. Fits
Primo Belt Drive Starter Ring Gears. 1990-93 inner primary covers only and accepts 1990-93 starter
VT No. Fits/Teeth Mounting Type components. Includes billet aluminum engine trans support
20-0507 Early Pulley, 66T 3-hole w/rivets plate with bearing.
20-0508 PreEvo Pulley, 66T 6-hole w/allen screws VT No Year Model Wide
20-0583 1986-93 Evo Pulley, 66T 6-hole w/allen screws 20-0477 1990-93 FXR-FLT 1.75”
20-0584 1994-up Evo Brute III Pulley, 102T 20-0522 1990-93 FXR 3.00”
20-0032 Brute IV 102 Tooth
20-0033 Brute IV 66 Tooth

88
Belt Drive

BIG TWIN
20-0331
20-0330

Chrome Alternator Cover Set includes outer housing and


rotor cover.
VT No. 20-0337

20-0331 Installed
Alternator Cover for Big Twins. Use on all Cone motors.
Designed to protect your alternator, also helps cooling by acting
as a heat sink. Has a mounting lug for belt shroud built in.
Belt Shroud and Side Guard Kit for alternator Big Twins with VT No. Item
1 1/2”, 2” or 3” open belt drives. Includes chrome belt shroud 20-0330 Polished
and polished side guard. 20-0331 Chromed
VT No. 20-0251 Chrome Big Twin Alternator Rotor
27-1729 Cover presses over 1981-up rotors for
tight fit.
VT No. 20-0216

20-0303
Chrome Alternator Rotor Cover fits
major brand belt drive and open primary
set ups. Installs to completely cover the
steel alternator rotor.
VT No. 20-0238
27-1656

18-0201
Frame Mount Kickstand Stop for use on all open belt drive
Big Twin by clamping to frame tube. Cut to desired length.
VT No. Fits
27-1729 1 3/8”
20-0303 1 1/8”
27-1656 1” 18-0200
Acorn Motor Nuts for Big Twins with splined
Primo Belt Drive Clutch Hub Nut and Adjuster Kit will pre-
sprocket shaft.
vent oil leakage through the mainshaft when using a belt drive
VT No. 7816-1 system. Kit includes clutch hub nut, O-ring and adjuster screw
with nut. Note: For Belt drive primary system only.
VT No. Year Mainshaft Type
Chrome Pike Motor Nut fits BT 18-0200 1987-89 Tapered
1955-up sprocket shaft. 18-0201 1990-up Splined
VT No. 37-0890 12-0588 Sealed Clutch Drum Bearing for belt drive
applications on Big Twins.
VT No. Years
12-0587 1985-90
12-0588 1991-up

89
Belt and Pulley Kits
1986-up Rear Belt and Pulley Kits for Softail models. Kits include
transmission pulley with locknut kit, rear pulley in chrome or natural
finish and Dayco belt.
VT No. Year Type Tooth Width
20-0314 1986-93 Alloy Pulley 32-70 1.50
20-0315 1986-93 Chrome Pulley 32-70 1.50
20-0317 1994-99 Alloy Pulley 32-61 1.50
20-0298 1994-99 Chrome Pulley 32-65 1.50
20-0698 2000-05 Chrome Pulley 32-70 1.125
20-0748 2007-up Chrome Pulley 32-66 20mm

Pulley Spacers & Nuts


Final Drive Front Pulleys available for Big Twin models as supplied by V-Twin, Karata, Andrews or
BDL. All BDL pulleys are 1/3” lighter than stock. Include nut, lock plate and screws.
Stock Size Pulley Noted by *
# of 84-93 BT 84-93 BT 84-93 BT 84-06 BT 94-06 BT 94-06 BT 07-UP 07-up
Teeth Karata V-Twin Andrews BDL Andrews V-Twin V-Twin Andrews
5-spd 5-spd 5-spd 5-spd 5-spd 5-spd 6-spd 6-Spd
20-0706
28 20-0480
29 — — 20-0700 20-0703 20-0709
30 20-0481 20-0701 20-0704 20-0710 20-0728
31 20-0482 20-0705
32 20-0447* 20-0661* 20-0706* 20-0696
33 20-0457 20-0707
34 20-0702 20-0708 20-0711 20-0729
20-0696 35 20-0446
Pulley 20-0308
Indexing 20-0722
Flange Nut 17-0959
allows drilling
and tapping of
additional set
screw loca- 17-0960
tions.
VT No. 20-0215 12-0268

Front Belt Lock Plate and Nut Kit Big Twin Drive Pulley Kits include Billet
includes 2 allen screws, sprocket lock nut Pulley which accepts 1.125 or 1.5 wide
and lock plate. belts, indexing nut seal and seal spacer
VT No. Item Year as required.
20-0308 Kit 1993-06 VT No. Year Speed Tooth
17-0960 Kit 2007-up 20-0721 1984-93 5 32
17-0934 Lock Only 1993-06 20-0722 1994-06 5 32
17-0959 Lock Only 2007-up Mega Nut will secure
Big Twin Front Pulley Spacer Kit allows 12-0268 Nut Only 2007-up pulley nuts on belt drive
use of 1994-06 front pulley on 1984-93 12-0579 Nut Only 1991-06 models by allowing
models. 37-0429 Set Screw 1993-up drilling and tapping in
VT No. 20-0432 additional locations.
VT No. 20-0214

Tools
Big Twin Final Drive Tool fits final drive pul- Belt Tension Gauge
ley, so the nut can be properly set to torque designed to aid in properly
specifications. Replaces 41184. adjusting belt tension on mod-
VT No. 16-0649 els with a secondary drive
belt.
VT No. 16-1765

90
Final Drive Belts by Gates, Dayco or
20-0786 Goodyear. Rear Belts
20-0577

BIG TWIN
Big Twin, 1.50” Wide
Goodyear Dayco Gates OEM Tooth/Model
20-0441
— 20-0531 20-0441 40001-85 136T 1984-96 FLT-FLHT
20-0723 20-0532 20-0440 40023-86 132T 1986-92 & 94 FLST-FXST
— 20-0533 20-0120 40003-79 126T 1980-86 FXB-FXSB-FXWG-FLH
— 20-0534 20-0478 40015-90 133T 1991-99 Dyna
— 20-0576 20-0479 40012-90 128T 1993 All FXST-FLST
20-0724 20-0577 20-0501 40017-94 130T 1995-99 All FXST
20-0725 20-0535 20-0500 — 127T FXST Ratio Change
20-0726 20-0536 20-0455 — 135T BT Ratio Change Narrow Belts.
— 20-0667 20-0579 40024-97 139T 1997-03 All FLT Dayco Gates Width Tooth
Big Twin, 1.125” Wide 20-0578 20-0456 1.125” 125T
20-0727 — 20-0582 40307-00 135T 2000-05 FXST-FLST, 2000-up FLST 20-0575 20-0060 1.125” 128T
— — 20-0586 40015-00 133T 2000-06 FXD 20-0595 — 1.125” 133T
— — 20-0642 40046-07 131T 2007-up FXD — 20-0688 1.125” 137T
— 20-0668 20-0638 40024-04 139T 2004-up FLT 20-0598 — 1.125” 136T
FXST 20 mm Wide 20-0596 — 1.0” 136T
— — 20-0786 40655-06 135T 2006-up FXST

Pulley Spacers
Billet Pulley/Disc 20-0641 20-0640
Spacers fit 2000-up
front or rear hubs. 20-
3090 requires bear-
ing 12-0592 for extra
axle support. 20-0343 20-0147 Pulley Adapter Flange. 20-0641 allows
VT No. Thick VT No. Thick use of late model 1 1/8” wide pulley on
20-3085 .500” 20-3088 1.10” early wheel 20-0640 allows the use of
20-3087 .750” 20-3089 1.25” any combination of early or late wheel
20-3086 .937” 20-3090 1.375” pulley or sprocket combination.
Pulley Spacers provide VT No. Thick Piece
offset when required, 20-0145 20-0641 3/8” 3
20-0146
with 7/16” bolt holes. Each 20-0640 1/4” 2
disc measures 21/16” I.D. 2000-up Rear Pulley- 1980-99 Polished
with 45/16” O.D. For 1980- Disc Spacers, sold as Pulley Spacers are
99. each. threaded to adapt pulley
VT No. Thick Material VT No. Thick Type to hub, this offers extra
23-0320 1/16” Steel 20-0346 1/16” Steel support as it uses 2
19-0128 3/16” Steel 20-0347 .125 Steel sets of bolts to mount.
20-0343 .200 Steel 20-0142
19-0452 3/16” Billet VT No Thickness
19-0413 1/4” Steel 20-0344 .250 Steel 20-0130 1/2”
19-0414 5/16” Steel 20-0345 .300 Steel 20-0131 3/4”
19-0411 3/8” Billet 20-0136 .500 Alloy 20-0129 11/16”
19-0412 1/2” Billet 20-0148 .500 Steel 20-0132 1”
19-2001 5/8” Billet 20-0143 .750 Alloy 20-0133 1.25”
20-0144 15/16” Alloy 20-0148 20-0134 1 3/8”
Pulley Adapter Ring will
20-0145 1” Alloy 20-0135 1.5”
adapt the 2000-up 1.125”
20-0146 1 3/8” Alloy
wide types to 1999 and ear-
20-0147 1.5” Alloy
lier wheel hubs, which will
allow use of a 170 mm wide
tire on 1999 and earlier Chrome Big Twin Rear Axle
applications. Reinforcement Collars fit Softail models,
VT No. 20-0342 and include bolts and bearings to act as
outboard bearing support for stock or long
axles or wide conversions.
VT No. Wheel Type
44-0146
44-0145 Cast
44-0146 Laced

91
00-up Rear Pulleys 20-0672 20-0689

for ST models

20-0375 20-0691

20-0673 20-0677

20-0681 20-0878 20-0634


Chrome Billet Rear Pulley features spoke design. Pulleys
with 2 1/4” I.D. fit hubs with 1” bearings on 2000-up models.
VT No. Tooth Year Belt Spoke
20-0375 70 2000-05 1.5” 18
20-0693 65 2000-05 1.5” 18
20-0691 65 2000-05 1.125” 18
20-0681 70 2000-05 1.125” 18
20-0878 70 2000-05 1.125” 16
ST 2000-05 Billet Sprocket designed 20-0692 20-0697
to match Fatboy wheel. Replaces
46624-03. Billet Chrome Rear Pulley fits 2000-05 with 1.125 width belt.
VT No. 20-0717 VT No. Spoke Tooth
20-0672 5 70
20-0689 5 68
20-0673 6 70
20-0677 3 70
20-0634 8 70
FXST
20-0692 2006-up 20mm Chrome (70T)
20-0697 2007-up 20mm Chrome (66T) 20-0692

20-0435

20-0435 Installed
Chrome Maltese Cross Rear Billet Pulleys.
VT No. Tooth Year Width
20-0435 70 2000-05 1.125

92
20-0716
Rear Pulleys

BIG TWIN
20-0678 20-0715
20-0498

20-0585 20-0647 20-0452 20-0747


20-0359
20-0731

20-0588 20-0599
BT Rear Drive Pulley for 2000-up FLT
models in 70 T size. 20-0452 80-99 1.50 Silver
VT No. Year Width Finish 20-0498 80-99 1.50 Chrome
FXD 20-0747 80-99 1.55 Chrome
20-0678 00-05 1.125 Chrome 20-0588 00-03 1.50 Black
20-0715 00-05 1.125 Chrome 20-0599 00-03 1.50 Chrome
20-0716 00-05 1.125 Chrome 20-0359 04-up 1.125 Chrome
20-0585 00-05 1.125 Black 20-0730 07-up Chrome
20-0647 06-up 1.125 Chrome 20-0731 07-up OE

1986-99 ST
20-0313 20-0676

20-0597 20-0443 20-0353 20-0671 20-0434


20-0498 20-0594 20-0352 20-0674

20-0354
20-0675 20-0747
Big Twin Rear Drive Pulley fit ST models, 1986-99. VT No. Teeth Finish
1.5 Wide 20-0675 70 Chrome
VT No. Teeth Finish 20-0452 70 Silver, OE
20-0597 61 Natural 20-0498 70 Chrome
20-0443 65 Silver 20-0594 70 Silver
20-0313 65 Chrome 20-0747 70 Chrome
20-0676 65 Chrome 20-0352 70 Chrome
20-0353 65 Chrome 20-0674 70 Chrome
20-0671 65 Chrome 20-0354 70 Chrome (1.25” width)
20-0434 65 Chrome

93
Pulley Covers
42-0667

42-0660 42-0765 42-0860

37-8671

42-0669 42-0783 42-0682 42-0963

42-1022 42-1003 42-1013 42-1014


Outer Pulley Cover. Outer Pulley Cover continued
VT No. OEM Teeth Fits/Type 42-0783 91348-00 70 2000-up FXSTD
42-0667 41740-87 70 1984-93 FXST-FLST, 42-0682 91346-00 70 2000-05 Dyna
Smooth, 1991-99 Dyna 42-0963 — 70 2000-06 FLT
42-0660 91733-85A 70 As Above 37-8671 3771 70 Chrome Torx bolt kit w/socket
42-0765 40317-94 65 1995-99 Big Twin 42-1022 40595-06 70 2006 FXD
42-0860 91347-00 70 2000-06 FXST-FLST 42-1003 40563-06 70 2006 FXD
42-0669 40284-90 61 1990-99 Big Twin 11” OD, 42-1013 37756-07 70 2007-up FXD
.984 Deep 42-1014 37757-07 70 2007-up ST & FLT
2000-06 FXST-FLST Chrome Chrome Inner & Outer Pulley
Rear Pulley Cover. Use with 70 Covers allow both sides of 70 tooth
tooth rear pulley. pulleys on 1980-99 Big Twin to be
VT No. Item covered with inserts to match to
42-0860 Cover stock hole pattern for the look of a
37-0990 Allen Bolt Kit completely chrome pulley.
37-0031 Hex Bolt Kit VT No. Type
42-0660 42-0660 Outer
42-0752 Inner
Chrome Rear Pulley Bolt
Cover designed to fit all pul- Pulley Spinners
leys. Unique design allows the
20-0674
mounting bolts to be covered
for a cleaner style.
VT No. 45-0150

Chrome Inner Pulley Insert fits 20-0785


inside 70T rear pulley.
VT No. 42-0535
Pulley Spinner. 18 spoke design fits with 20-0674 pulley. Unit
includes 1” ID bearing for rotation.
VT No. Item
20-0785 Rotator
20-0674 70T Pulley
44-0788 1” to 3/4” Sleeve

94
Inner Shifter Arms
21-2074
Shifter Bracket
21-2065
21-0101 21-0105 21-2061

BIG TWIN
21-0794

Chrome Inner Shifter Levers fit through frame mount shifter


plates on Big Twins and feature splined ends. Chrome Frame Mount Shifter Brackets as stock replace-
VT No. OEM Year/Model ments or when installing forward controls. The 21-0105 and
21-2065 33668-90A 1986-up FLST 21-0101 are the exact FXST-FXWG type which features foot-
21-2074 33660-90B 1990-99 FXST peg boss welded to shift plate, stock on 1980-up models
1993-02 FXDWG which have corresponding brake unit. Order inner shift arm
21-0794 33789-03 2003-up FXDWG separately.
21-0743 33789-06 2006-up FXDWG VT No. OEM Style Fits
21-0101 33683-80 Heavy 84-89 FXST
21-0675 21-0105 33683-90A Stock 90-99 FXST
21-2061 33630-90 Stock 86-99 FLST
37-9104 Nylon Inner Outer Washer Set
21-0676
Chrome Jiffy Stand and Shift Mount
2000-up Inner Shift Levers for FXST. Plate Bolt Kit to attach assembly to left
VT No. Type side of frame.
21-0675 Solid VT No. Type Year
21-0676 Slotted 7803-11 Acorn 1936-99
42-0433 Chrome Replica Foot Shift Lever 9617-18 Hex 1936-99
Cover fit 1986-99 FLST. Replaces 2049-18 Allen 2000-up
33642-89.
VT No. 42-0433 10-2511
10-2561

V-Twin Shifter Kits include 2 Nylon washers to


reduce vibration at inner shift arm and pedal. Shifter Bracket Bushing
Available separately as 5 set pack. VT No. OEM Fits
VT No. 37-9104 10-2511 33638-70 1985-93 FXST
10-2561 33708-94 1994-up FXST-FLST

Rod Ends
21-2077 21-0548 Ball End Swivel with 5/16 x 24 21-2020 21-2016 Self-Aligning Rod Ends.
thread. Heim joint type swivel allows
VT No. Thread alignment up to 28° off cen-
21-2077 Left Hand ter, self lubricating brass ball
21-0548 Left Hand socket available for shifter or
21-2078 Right Hand 21-0610 brake rod ends, 5/16 x 24 or
Forked Rod End Clevis is threaded 5/16 x with 5/16 hole. 21-2016 has
24 for use on shifter or brake rods. 5/16 x 24 stud.
VT No. Pin Size VT No.
21-2033 1/4 21-0611 21-0613
49-3065 5/16 21-0610
Clevis Pins, zinc plated includes cotter pins and 21-0611
washers. 21-2016
21-2020
VT No. OEM Use
23-0421 42269-30 1930-69 Brakes, 1982-up Brake 21-0613
1952-84 Shifter
21-1986 42269-70 1970-81 Brakes
Shift Rod Jam Nut Set features tapered
design to cover excess rod thread, pair,
5/16 x 24 thread.
VT No. 37-0863

95
Billet Shift Arms Chrome Billet
Shift Lever fea-
tures slotted
Slotted Billet Lever design fits 1990-
with Cats Paw Peg. up FXST and
VT No. 21-0691 1991-up FXDWG.
VT No. 21-0670

Billet Lever with


Cats Paw Peg
for 1990-up
FXST, 1991-up
FXDWG.
VT No. 21-0690

Chrome Billet Shift Lever fits 1990-up FXST models. 1991-up


FXDWG. VT No. 21-0221

Stock Shifter Levers


A 21-0311

F 21-2056
C
21-2063
A 21-2068
21-0307

21-0326 G
D

21-2042 E 21-0793
B 21-0302
H

Chrome Shift Levers for Big Twin models.


VT No. # OEM Fits/Type VT No. # OEM Fits/Type
21-0311 A 33664-81 1984-85 FXST 21-2042 E 33640-83 1982-99 FLT, Spline, Heel
21-2068 A 34664-81 As Above, Stainless Steel 21-2056 F 33895-82 1983-up FLT, Spline, Toe, 2000-up FLT Heel
21-0302 B 34564-74A 1986-89 FXST 1987-up FLST Heel and Toe
21-2063 C 34564-90A 1990-up FXD-FXST Spline 21-0326 G 33756-01 1990-05 FXD, Heel, Toe with floorboards
21-0307 D 34599-81 1982-94 FXR Spline 21-0793 H 1990-05 FXD Heel Toe with 27-0420

Shift Lever for Touring


Toe
21-2056

21-2042
Heel Extended Chrome Shift Levers Heel Shift Lever features swivel peg location, to fold
Heel-Toe Shifters feature internal are 8 1/2” long for extended out of the way fit 1986-up FLST, 1988-up Touring.
spline for 1983-up FLT Touring models. reach. Fits 1986-2005 FLT. VT No. 21-0471
VT No. Type VT No. 21-0256
21-2056 Toe
21-2042 Heel

96
FLT Shifter Levers

BIG TWIN
21-0673

21-0386
Installed

Chrome Billet Heel Toe Shift Lever fits 86-up FLT-FLHT mod-
els.
VT No. Item Billet Heel-Toe Shifter Set fits 1986-up FLT-FLHT models.
21-0335 Heel Toe VT No. 21-0386
21-0673 Shift Peg (ea) 21-0335 FLT Heel Toe Shift Lever.
VT No. 21-0681

Linkage
Chrome 1985-up
A FLT Shift Linkage
Kit includes arms,
B rods and swivel ends.
C VT No. 21-2122

FLT Shift Shaft Spacer Kits replace spacer 5702. Short types
are for use with heel/toe shifters, the long type is used to elimi-
nate the heel shifter or for use on Chrome Shift Rod Kit
single shifter models. VT No. 21-0106 is the grease fits 1980-up FLT &
elimination spacer, VT No. 21-0108 and VT No. 21-0107 2000-up ST.
includes anti-rattle washer. VT No. 21-2039
VT No. # Type Chrome Shift
21-0106 A Short without Ring Linkage Kit replaces
21-0108 B Short with Washer original shift linkage
21-0107 C Long with Washer on 2000-up ST mod-
1994-2002 FLT Chrome Spline Cover els and 1980-up FLT-
fits end of shift shaft. FLHT models and replaces 33814-98A.
VT No. 44-0047 VT No. 21-0502

Greaseable Shifter Shaft


21-0580 will replace OE shaft to hold
Inner Shifter Levers and
Parts for 1982-88 FXR &
extra lube for added lubrica-
1980-up FLT tion.
VT No. 21-0580

17-9769 17-9770

21-2036
21-2045
21-2037
Inner Shifter Levers & Parts for 1982-88 FXR; 1980-up FLT.
VT No. # OEM Model/Item
17-9769 A 34621-82 1982-84 FXR Lever 10-8529 G 33713-85 1985-99 FLT Bushing
10-2489 B 60629-82 1982-84 FXR Bushing 10-8752 G 42642-00 2000-up FLT Bushing
17-9770 A 34621-84 1984-88 FXR Lever 17-0966 F 33715-85 1985-up All Chr. Lever
10-2488 B 34632-84 1984-up FXR Bushing 42-0722 Chrome Fits Above Cover
21-2045 C 33728-82A 1982-up FXR, Linkage 21-2039 H 33719-79A 1980-up FLT Chrome
21-2036 D 33718-82 1982-up FLT Chr Trans Rod Kit with ends
21-2037 E 33709-82 1982-up FLT Shaft only 14-0556 I 11148 1982-84 FXR Quad
21-0742 34621-90 1991-05 FXD Shaft 14-0538 I 11117 1984-88 FXR O-Ring
21-0741 34621-06 2006-up FXD Shaft

97
Rod Kits 21-0684

21-0680

21-0680 Installed
21-0685
Chrome Maltese Shift Rod. Kits include rod ends.
VT No. Length
21-0680 103/4”
21-0682 123/4”
21-0692 133/4”
21-0544

21-0545 21-0686

21-0552
21-0557
Chrome Flame Shift Rod Kits include ends. Length is rod
length with threads included.
VT No. Model Length
21-0684 1993-05 FXDWG 11.75”
21-0558 21-0685 1994-up FLHR 10.50”
21-0685 1986-up ST 10.50”
21-0686 V-Rod 13.44”
21-0561 21-0687 ST (+2”) 12.50”
21-0688 ST (+3”) 13.50”
21-0564
FXD Chrome Shift Lever Cover.
VT No. 42-0917
21-0557 Installed

Chrome Steel Inner


Shifter Lever Includes
stainless allen screw and
washer.
VT No. Speed
17-0966 5
17-0968 6
This V-Twin part is a steel forging. In this process, the
17-0966 steel is first fired as a red hot ingot, next a huge air ham-
mer compacts and orients the grain structure into a rough
Chrome Billet Shift Rods. Order ends separately. Overall shape of the part, subsequent hits form the part into its
final shape. After which it is machined and heat treated
length includes threaded ends. which results in greater strength and resistance to wear. V-
Twin supplies many products which are of forged construc-
tion, including connecting rods. frame components and
Length Flame Maltese Skull Goth Sword Lady 17-0968 kicker arms.

13.75” 21-0544 21-0545 — 21-0558 21-0561 21-0564


12.25” 21-0552 — 21-0554 21-0559 21-0562 21-0565
11.0” 21-0555 21-0556 21-0557 21-0560 21-0563 21-0566
Billet Fat Shift Rods with 17-0666
21-0798
ball ends.
VT No. Style
21-0798 Round

Billet Shift Arm fits 5 & 6 Speed Big Twin transmissions.


VT No. 17-0666
98
Complete Chrome Shifter Rod Kits as listed below include rod and ends.
FXD-FXDWG Shift Rod Kits Shift Rod Kits for ST
21-0327

BIG TWIN
21-0322

21-0300
21-0328
Chrome Shift Linkage Kit replaces original shift linkage on
2000-up ST models and 1980-up FLT-FLHT models and
replaces 33814-98A.
VT No. 21-0502
Shift Rod Sets.
VT No. Year Model Finish 21-0338
21-0322 1990-05 FXDWG Chrome
21-0327 1991-05 FXD Chrome 21-0500
21-0328 1991-05 FXD Zinc
21-0300 1991-05 FXD SS
21-0337 2006-up FXD Chrome
21-0338 2006-up FXDWG Chrome
Billet Twisted Shift Linkage
fits 1986-up ST.
VT No. 21-0228

21-0501
21-0672

21-0223
Chrome Billet Shift Rod Kits
21-0678 includes heim joint ends. Stock
length rod is 105/8” long.
VT No. Length
Chrome Shifter Arm and Linkage Kits include inner arm,
21-0672 Stock
inner shifter lever, rod with ball and swivel ends.
21-0678 Stock
VT No. Model
21-0223 Extension +2”
21-0500 1986-up FXST
21-2023 21-0501 1990-up FLST

21-2060
21-2039
Chrome FXST Shift Linkage includes transmission arm cover, Chrome Shift Rod Kit fits 1980-up FLT & 2000-up ST.
rod, 2 swivel ends and nuts. Parts sold separately. VT No. 21-2039
VT No. # Item
21-2060 A, B, C, D Rod Kit with cover 21-2031
21-2031 B, C, D Rod Kit only
42-0722 A Arm Cover only
21-2022 B Rod only
21-2020 C Swivel End Chrome Shift Rod Kit fits 1985-99 FXST-FLST.
21-2023 D Ball Joint End VT No. Item
21-2079 D Ball Joint, Zinc 21-2031 Kit
21-2028 E Inner Lever 21-2022 Rod Only

Shift Rods Chrome 5/16” Shift


21-2022 21-0270
Rod Extension with
Straight Shift Rods are 5/16” male and female ends.
21-0546 diameter with 5/16” x 24 thread at VT No. Length
each end. 21-0270 2”
VT No. Length Finish VT No. Length Finish 21-0271
21-0271 3”
21-0324 3 5/8” Chrome 21-0330 11 3/4” Chrome
23-0252 7 3/4” Chrome 21-0321 12” Chrome
23-0253 10 1/2” Chrome 23-0257 14” Chrome
23-0255 11” SS 21-0332 20 1/4” Chrome
21-2022 11” Chrome 21-0333 12.5 Chrome
21-0546 11.25” Chrome 21-0334 13.5 Chrome
21-0330 11 3/4” Chrome
99
Billet Forward
Control Kit

22-0755 Left
22-0755 Right

Chrome Billet Forward Control Set fits 1986-99 ST, 1958-84 22-0760 Right
FX-FL includes rubber belted pegs as shown. Includes left and
right sides complete with master cylinder. Order shift rod and
stainless steel brake lines separately.
VT No. Position
22-0760 Stock, Note: this is chrome
22-0755 +2” 22-0760
22-0767 +2” with Pirate Pegs Left
22-0758 +3”
Chrome Shift Rod, Stock
21-2031 1986-up ST
Chrome Shift Rods fit 2 & 3” extended controls
21-0220 1986-99 ST

Left

Right

Chrome Billet Forward Control Set with pirate spike peg


set. 2” extended version for 1958-99 Big Twin.
VT No. 22-0767

21-0223 Installed
Billet Shift Rod Kit fits 2+3” extensions. 21-0223 Billet
Rod for 22-0755
21-0223 1986-99 ST 21-0699
Replacement Hardware
23-3005 Master Cylinder Only (3/4”)
23-0859 MC Kit (3/4”)
23-0574 Master Cylinder Top Only w/Top & Screws
28-0607 Matching Grip Set
27-0579 Driver Peg Set
27-0615 Matching Passenger Peg Set 21-0673
21-0673 Shift Peg
28-0634 Shift Peg Rubber
23-0946
21-0677 Shift Lever, Inner
28-0635 Driver Peg Rubber Only Brake Pedal Pad
21-0154 Shift Lever
VT No. Style
23-0773 Brake Plunger Rod
21-0785 Plunger Clevis 27-0615 23-0946 Pirate
FXST Brake Line Required Components 21-0699 Maltese
23-0946 Spike Brake Pad
23-4050 Banjo 10mm 35°
Hole Style Footpeg Set fits
23-8120 Stainless Line 32” Wyatts 22-0760, 22-0755 style
23-9228 T Fitting control kits.
23-4396 Line Fitting VT No. 27-0706
23-8020 Stainless Line 12” 27-0579
23-4047 Banjo 10mm Straight

100
Forward Control Kits for 1987-99 FXST
Billet
Forward Control

BIG TWIN
for Touring
22-0905

1987-99 FXST Billet Forward Control Set includes shift and


brake side controls, stock length with rods included. Use with
existing mid mount master cylinder on FXST models.
VT No. 22-0860

Right

Right Side

Left Side

Left

Chrome Billet Forward Control Set includes rubber belted


pegs as shown. Includes left and right side complete with
master cylinder. Order shift rod and stainless steel brake lines
separately. 2000-up models require purchase of kickstand Touring Forward Controls are chrome bolt on kits for 1997-
assembly 27-1620. up models of FLT. Units accept stock master cylinder or order
VT No. Year Model chrome master cylinder separately. Decorative plug is included
22-0819 1986-99 ST for shifter shaft hole.
1958-84 FX-FL VT No. Item 23-0013
22-0995 1986-99 ST 22-0905 Control Set
22-0996 2000-up ST 23-0013 Master Cylinder
Note: 2000-up Models require purchase of kickstand assem-
bly 27-1620.
Billet Forward Control
Left Side
Chrome Billet Forward Control Set fits 1986-99
ST, 1958-84 FX-FL includes rubber belted pegs as
shown. Includes left side jockey pedal and right
side complete with master cylinders. Order stain-
less steel brake and clutch lines separately.
VT No. 22-0793
Right Side

101
Forward Control Kits for 1982-99 FXST
22-0493 Right

22-0493 Left

22-0493

KITS
V-TWIN 78
19
Since L FXST Chrome Replacement Style Forward Control Kits
E STIL
THEY’R T WAY... include mounting brackets, levers and correct linkage for 1982-
ES 99 FXWG and FXST models. Master cylinder not included.
THE B
VT No. Fits
22-1062 1982-E87
22-1063 1987-89
22-0491 22-1085 1990-99

Extended Forward Controls For FXST. Designed for riders


over 6 ft. tall. These chrome units extend the footpegs 4” for-
ward and keep the right and left peg parallel while retaining
stock peg to pedal distance. Extension kits utilize stock brake
pedal shifter arm and lever. Brake and shifter plate supplied in
heavy 5/16” steel along with longer brake and shift rods. Fits
FXST, FXSTC and FXSTS. Also available in complete units with
all hardware, for both sides.
VT No. Year/Type
22-0490* 1986-E87 Extension Kit
22-0491 1987-99 Extension Kit Chrome Forward Control Kit fits 1958-86 Big Twins, 1986-99
22-0492* 1986-E87 Complete assembly FXST. Includes shift and brake sides including 3/4” bore
22-0493 1987-99 Complete assembly chrome Kelsey Hayes style master cylinder. Kit is supplied
*Note: Above models fit 1986 models when oil filter on shift with O-ring pegs, but can be replaced with other style of clevis
side is relocated. Can fit 1984-85 models if master cylinder mount pegs. A universal nylon brake line kit, chrome mount
bracket is fabricated and welded in place. hardware and 4 & 5 speed styles shift rods are also included.
VT No. Item
22-0716 Kit Complete
21-0109 Shift Lever Only
102
2000-06
FXST Shifter Assy 1981-99

BIG TWIN
22-0522

5-Speed FXST
Replica Forward
Shifter Kit is com-
plete with all hard-
ware necessary for
installation on
1981-up 5-speed
Big Twins. Use in
conjunction with
our FXST Replica
Controls listed on
the opposite page, as all kits place pegs in a forward position.
Foot rests on peg while shifting for added comfort. This is an
22-0523 exact stock replacement in chrome for 1984-up FXST. Kit
Chrome Kit includes chrome heavy duty shifter bracket, inner lever, shifter
lever, rod, rubber shift peg and foot peg, all which is display
packaged and labeled with detailed instructions and assembly
Brake and Shift Kits. Order footpeg, left and right side sepa-
diagram for each model listed below.
rately.
VT No. Fits
VT No. Item Item Type
22-1004 1981-99 FXR
22-0514 Kit Black Shift
22-1006 1985-89 FXST
22-0523 Kit Chrome Shift
22-1009 1990-99 FXST
22-0513 Kit Black Brake, Right Side
21-0412 22-0742
22-0522 Kit Chrome Brake
Shift Hardware. KIT8S
VT No. OEM Item V-TWcIN
e 1 97 23-1210
Sin STILL
22-0514 Kit Black E
22-0523 Kit Chrome THEY’R Chrome Forward Control Bracket Set fits 2007-up FXST.
AY...
17-9300 6057 Nylon Washer EST W
14-0400 11191 O-Ring THE B Re-use of forward control components necessary.
21-2074 33660-90B Shift Lever VT No. Item Type
21-0111 33683-00 Lever Bracket 10-2561 21-0412 Bracket Set Stock
10-2561 33708-94 Bracket Bushing 22-0742 Bracket Set Extended +2”
21-2039 33719-79A Shifter Rod Kit
21-2063 34564-90A Shift Lever Arm 23-1210 Brake Line Extended +2”
21-0317 34611-65 Shifter Rubber

Extension Bracket Sets


2000-up FXST-FLST Adapter 2” Forward Control
Brackets allow the use of pre- Extension Bracket will
1999 forward controls on 2000- relocate the stock or
up TC-88 models. custom forward controls
VT No. 27-0576 2” forward on 1936-99
BT models. Note that
+3” Extension Kit fits hoses & linkage will also
2000-06 FXST. have to be extended.
VT No. 22-0305 VT No. 27-0594

27-0576
2000-06 3” Extension Kit moves con- Installed
trols 3” forward for FXST-FXSTD-
FXSTC-FXSTB.
VT No. 27-0566

103
1986-99 Forward Control for FLST
FLST Brake and Shift Control Mounts use these brackets
and mounts to put FLST Controls and floorboards on 1984-99
FXST 5-Speed models. Order components separately or as
kits. Floorboards not included.
Shift Side Kit includes chrome shift mount plate, 2 chrome
shift levers with rubbers, chrome floorboard mounts, chrome
inner and rod assembly. Related hardware included.
Shift Side
VT No. OEM Item
22-0508 All Complete Kit
Shift Side Components 1986-99 FLST.
VT No. OEM Item
21-2061 33630-90 Shift Mount Plate
27-1692 50990-86B Floorboard Mount Strap
27-1690 50989-86 Mount Stud
21-2065 33668-90A Inner Shift Lever FLST
21-2042 33895-82 Lever, 2 used
21-2031 11729 Chrome Shift Rod Kit with Ends

22-0512
Brake Side Kit includes black or chrome backing plate, chrome
pedal, chrome master cylinder and cover. Related hardware
included. Order line separately.
VT No. Item
22-0507 Complete Kit
22-0512 Complete Kit with chrome plate
Brake Side Components 1986-99 FLST.
23-9229 42407-87B Brake Pedal Chrome
28-2233 42416-83 Rubber for above
23-9235 42431-87 Mount Plate, Black
23-9246 42431-87A Mount Plate, Chrome
23-9236 50992-87 Rod End
23-9232 42468-87 Master Cylinder
28-2005 40922-87 Rubber Boot
42-0316 41745-79 Master Cylinder Cover
23-9233 40957-87A Brake Line
23-9234 42301-87 Master Cylinder Stud
27-0906 50621-79A Floor Board Set
23-0759 5797A Pedal Washer

+2” Extension Kits 2” Floorboard Extension


moves controls 2” forward
for 2000-up FLST.
VT No. 22-0306

FLST Foot Control/Floorboard Extension Kit for 1986-99


models. +2” extension kit includes adapter plates and shift
rod.
VT No. 22-0307

104
2000-up Forward Controls for FLST
2000-06 Brake/Shift Side

BIG TWIN
Components for TC 88 models
22-0515
FLST, FLSTF, FLSTS. FLST
style controls accept floor-
boards.
Brake, FLST
VT No. OEM Item
22-0515 Kit As Pictured
22-0520 Kit Chrome
21-0412 Shift Side
22-0516 Kit Black
22-0521 Kit Chrome

23-0094 21-0123 Brake Side Components FLST, 2000-up.


VT No. OEM Item
12-0597 7951 Jam Nut
12-0987 40918-87 Retaining Ring
13-9170 40920-87 Return Spring
28-2005 40920-87 Pushrod Boot
23-0458 41755-99 Master Cylinder Assembly
23-7740 41957-97 Pushrod Kit
28-2233 42416-83 Brake Lever Pad FLST
23-0098 42431-00 Foot Brake Mount FLST
23-0010 42454-99 Reservoir
15-0540 42455-99 Gasket Reservoir
23-0460 42597-00 Chrome Brake Lever FLST
Chrome Brake and Shift Mount Plates replace original units 23-3026 44126-87 Spring Retainer
on FXST models. 23-0768 45149-99 Chrome Reservoir Cover
23-0670 45156-00 Rear Brake Line
VT No. OEM Side Year 44-0557 50972-75 Grease Fitting
21-0250 33920-00 R&L 00-06 10-2491 57215-75 Bushing
23-0094 42507-00A Right 00-06 14-0568 41731-88A Gasket
23-0612 41747-82A Banjo Bolt
21-0123 33683-00 Left 00-06
23-9177 42382-87B Rebuild Kit
21-0412 3392-07 R&L 07-up 23-0405 42460-80B Clevis Pin
Brake Side Components FXST 2000-up. 32-0443 72023-51C Stoplamp Switch
VT No. OEM Item
12-0597 7951 Jam Nut Shift Side Components 2000-up FLST. 22-0516
12-0987 40918-87 Retaining Ring VT No. OEM Item
13-9170 40920-87 Return Spring 17-9300 6057 Nylon Washer
28-2005 40920-87 Pushrod Boot
14-0413 11191 O-Ring
23-0458 41755-99 Master Cylinder Assembly
23-7740 41957-97 Pushrod Kit 21-0110 33630-00 Lever Bracket
23-0099 42507-00 Foot Brake Mount FXST 21-2039 33719-79A Shift Rod Kit
28-0548 42532-82 Brake Lever Pad FXST 21-2065 33668-90B Shift Lever
23-0010 42454-99 Reservoir
15-0540 42455-99 Gasket Reservoir 10-2561 33708-94 Bracket Bushing
23-0459 42515-00 Chrome Brake Lever FXST 21-2042 33895-82 Shift Lever Arm (2)
23-3026 44126-87 Spring Retainer 21-0317 34611-65 Shifter Rubber
23-0768 45149-99 Chrome Reservoir Cover
23-0670 45156-00 Rear Brake Line 21-0122 21-0411
44-0557 50972-75 Grease Fitting
10-2491 57215-75 Bushing
14-0568 41731-88A Gasket
23-0612 41747-82A Banjo Bolt
23-9177 42382-87B Rebuild Kit
23-0405 42460-80B Clevis Pin
32-0443 72023-51C Stoplamp Switch
Chrome Brake and Shift Mount
2000-06 FXST-FLST Kickstand Mounting Plates replace original units on
Allen Screw Kit fits brake and shifter sides. FLST models.
VT No. 2049-18 VT No. OEM Side Years
23-0095 42431-00 Right 00-06
21-0122 33630-00 Left 00-06
21-0126 — Set 00-06
21-0411 33698-07 Set 07-up
Cover Kit fits 2000-up.
VT No. Item Model
42-0900 Shift Cover FX-FXST
42-0906 MC Cover FLST

105
1970-up Forward VT No.
22-1017
Shown
Brake Kit

22-0506 Installed
Original Forward Brake Control Assemblies equips all Big
Twins with hydraulic brakes and powered by either Evolution or
1970-99 Shovel engines. Available in either Wagner or Kelsey
Hayes styles, with or without master cylinders. Floorboards can
be fitted to our Wagner style kits VT No. 22-0500, 22-0505 or 22-
0506. Wagner styles use 41761-73 master cylinder, or Kelsey
Hayes type 41576-79A, for those wishing to utilize their existing
master cylinder. Complete assemblies include detailed instruc-
tions and diagram for installation. Display packaged.
VT No. Type Master Cylinder
22-0500 Wagner Without
22-0505 Wagner With Plain
22-0506 Wagner With Chrome
22-0501 Kelsey Hayes Without
22-1017 Kelsey Hayes With Chrome
*Note: For kits 22-0500, 22-0505, 22-0506, 22-0501, and 22-
1017, use Russell front line 23-8809 and rear line 23-8915 for
disc brake models and tee 23-0707.
Footpeg Mounting Studs fit through Wagner or Kelsey Hayes
master cylinders to mount foot pegs to these forward assem-
blies. Stud side shown accepts that size footpeg yoke.
VT No. Type
37-8986 Kelsey Hayes Type 3/8 x 24
37-8987 Wagner Type 1/2 x 20

Original Forward Shifter Control Kit. FLH type allows the use
of foot pegs or floorboards. Order complimenting forward brake
control on opposite page. Units allow 1 down and 3 up shifting
pattern. The 22-0801, and 22-1055 kits include proper ratchet
arm and dust cover. All other kits attach to existing components
on shifter mechanism. Instructions and diagram included with
each kit. Display packaged! 5-Speed
VT No. Fits
22-1015 1981-99 FXR
22-1008 1985-99 FXST
No Mix-Ups No Searching One Kit Does It All For Less!
Shifter kit on this page is compatible with VT No. 22-0500, 22-
0501, 22-0505, 22-0506, 22-0510, 22-0511 & 22-0512.
Note: FLH models 1979-83 rotary trans tops have the down
turned shifter top arm. Check motorcycle or your factory parts
book for correct application.

106
FXR-FXRS
Forward Controls

BIG TWIN
22-1035 Right
Right

22-0761
22-1035 Left

Left

21-0223
1982-94 FXR Billet
Forward Control
includes master cylinder.
VT No. Item
22-0761 Kit
21-0223 Rod
22-0761
23-0859 M/C Rebuild
22-1035 23-0665 Master Cylinder

FXR-FXRS Forward Control Set fits all 5-Spd FXR-FXRS series


Shovel or Evo powered 1982-up. Installation does not require the
primary cover to be removed. All parts are chromed and the foot-
pegs provided are “O” ring style, does not fit Dyna Glide.
VT No. Year/Model
22-1035 1982-up FXR 31-1251
23-3008 Brake Rod Only
23-9203 Brake Pedal Only
21-2059 Shifter Arm
31-1251 Arm Clip 22-1073 Brake
Shift Shaft Cover. Chrome acorn style has ½” I.D.
to fit over unused shifter shaft in primary cover when
installing forward controls.Sold each.
VT No. 37-8872

22-1073

22-1004 Shift
Chrome FXR Forward Control Set. Complete chrome set
VT No. Year Type
brake & shifter units are a replica of the comfortable FXST style
22-1074 1982-E87 FXR Set
which has pegs in full forward position, features one piece
22-1071 1988-94 FXR Set
brake rod which adapts directly to stock master cylinder, No
22-1004 1982-up Shift Side
need to relocate master cylinder on all 1982 and later FXR-
22-1075 1982-E87 Brake Side
FXRS-FXRT also 1985 FXS-FXE. Chrome cover included to
22-1073 1988-up Brake Side
cap shifter shaft after installation.
23-0251 Clevis Brake Side
23-3008 1982-up Brake Rod

107
5-Speed Jockey Shift Knob.
VT No.
21-2082
Style
Black
Thread
1/2 x 20
21-2011 21-1936

Shift Kit 21-2083


21-2084
Brass
Brass
1/2 x 20
3/8 x 24
21-2011 Black, large 3/8 x 24
21-1936 Black, small 3/8 x 24
21-0697

21-0588
21-0697 Installed
Red BaronTM Shift Knob is 1.5” shape cross. Machined of
Billet with natural finish.
VT No. Thread
21-0697 3
/8 x 24
21-0703 7
/16 x 20
21-0588 Adapter 1/4 -24 Int Thread, 3/8-24 Ext. Thread
Brass Skull.
VT No. Size
22-0735 Installed 21-2121 3/8 x 24
21-2015 None
21-0650 7/16 x 20
Note: Clutch is disengaged in toe down position.
21-0651 1/4 x 20
Slap Stick
22-0735 Left Side Frame Spacers will position for-
Jockey Kit
ward pedals for primary clearance.
includes
VT No. Height
assembly with
21-0175 .50”
jockey handle
21-0313 1.25”
for 5 Speed
21-0178 1.75”
1986-99 Big
Twins models.
VT No.22-0735 Jockey Handle Only.Fits 1986-
up 5 and 6 Speed. Order knob
Rubber Pad Sets separately.
VT No. Model
28-0301 28-0302 28-0312 21-0323 1986-up ST
21-0589 1980-up FLT

28-0301

Left Side Right Side

Clutch and Brake Pads in a 3 piece sets.


VT No. Color Item
28-0301 Black 3 pc
28-0302 White 3 pc Billet Jockey Shifter Kit includes top mount and rod for
28-0551* Black 1 pc *Note: Oval Pad only 1986-99 ST models. Order knob separately.
28-0312 Black 3 pc, Replica VT No. 21-0180

108
22-0727
1986-99 ST
Jockey Clutch Kit
Kit 1986-99 ST Rocker Clutch Kit includes chrome rocker

BIG TWIN
assembly, cable bracket and spacer block.
VT No. Finish
22-0727 Chrome
22-0732 Black

22-0499 21-0151

Note: Clutch is disengaged in toe down position.


Foot Clutch Conversion Kit
allows use of Police Rocker Clutch
VT No. 22-0720 or 22-1016 on
1987-99 FXST-FLST where the
clutch cable goes directly into trans
side cover. Kit includes bracket &
cable. May not be used with Front
Engine Bar.
VT No. Item
22-0499 Kit (Bracket and Cable)
36-0516 Cable Only
21-0161 Spacer Block (.500)
21-0162 Spacer Block (.75) 21-0163
21-0313 Spacer Block (1.25)
21-0178 Spacer Block (1.75)

21-0163
22-0720 21-0151
Installed

Jockey Pedal Conversion Kit allows conversion of shift side


of our Big Twin extended 2” + 3” forward controls to operate as
foot clutch. Kit includes splined inner Billet arm, black bracket
and black cable with ends. Order shift arm or kit separately for
appropriate year.
VT No. Year Type Model
21-0151 1987-up ST 5 Spd ST
Rocker Type Clutch Pedal 21-0163 1979-84 4 Spd BT
Assembly.Replaces 36810-65A for 1936- 21-0127 1991-up 5 Spd FXD
78 Big Twins. When installed on any 1965- 36-0516 All Cable
78 FL, 18-3606, clutch release arm must
Chrome Billet Spacers fit left side shift (3
be used. Order appropriate rod separately. 21-0165
hole) & right side brake(2 hole) for 1984-99
For 1965-up primary applications order VT
ST.
No. 21-0313 Alloy Spacer Block separately.
21-0166 Shift Brake Thick
21-0175 21-0164 .50
VT No. Item
21-0165 21-0166 .75
22-0720 Chrome Complete
21-0167 21-0168 1.0
22-1016 Black, with Chrome Spring Friction Cover
21-0169 21-0170 1.25
21-0171 21-0172 1.5
21-0173 21-0174 1.75

109
ST Jockey Shift Kit

22-0712

21-0114

22-0712

Police Style Jockey Shift Kit clamps to all BT front frame with
1 1/8” tubes for 4-Speed ratchet type, 4-Speed rotary & 5-Speed 21-0116
model. VT No. 22-0711 and 22-0712 feature a smooth gate for
shifting. Use either rocker clutch pedal or jockey pedal will fit with
3.5 or 5 gallon tanks.
VT No. Year Speed Type
22-0710 1936-79 only 4 Handshift
22-0711 1952-79 BT 4 Ratchet Top
1979-84 FLH 4
22-0712 1979-up FXE 4 Rotary
1979-up FX-FLST 5 FX-FLST
22-0736 1980-up FLT 5 Touring

21-0323 Installed

36-0516
21-0323
22-0953
Installed

21-1665 21-1665 Jockey Pedal/Handle Kit fits FXST models includes chrome
pedal, plate, cable and chrome handle. Order skull knob sepa-
rately VT No. 21-2015.
VT No. Item Years
21-0114 Kit 1986-99
22-0952
21-0116 Kit 2000-up
22-0953 21-0323 Handle Only 5-Speed
36-0516 Cable 1986-up
Jockey Kits include shift peg.
Braided Foot Clutch Cable fits 22-
VT No. Year Model Type
36-1456 0953 kit.
22-0950 1986-99 FLST Footboards
VT No. 36-1456
22-0951 2000-up FLST Footboards
22-0952 1986-99 FXST Footboards
22-0953 1990-99 FXST Pegs

110
00-up ST Billet
Forward Control Kit

BIG TWIN
VT No. 22-0757 Right

VT No. 22-0757 Left


VT No. 22-0757 Left
2000-up FXST Chrome Billet Forward Control Kit includes
right and left sides and adapter block to use 27-3562 stand.
28-0607 Order shift rod and stainless steel brake line separately. Kit is 2”
extended.
VT No. Item Year
27-0615 22-0757 Kit 00-up
21-0220 Rod 00-up
23-0891 Line 07-up
Chrome Billet Rear Passenger Peg Set features 3 band rub- FXST Brake Line Required Components
ber insert. Matches Billet forward controls. 23-4281 45° Fitting
VT No. Item 23-4051 Banjo 10mm x 90°
27-0615 Pegs 23-4282 3/8 Fitting 90°
27-0607 Grips 23-8212 18” Brake Line
23-8100 28” Brake Line
23-0688
23-4050 Banjo 10mm x 35°
23-0891 23-0612 10mm Banjo Bolt
23-0612
Replacement Hardware
Order banjo bolt, junction and SS line to complete instal- 23-1717 Master Cylinder Rebuild
lation. 23-3006 Master Cylinder
VT No. Item 23-0574 Master Cylinder Top
23-0891 Line
23-0688 Junction
23-0612 Banjo Bolt
Note: Install Kickstand
Spacers on 27-3562 with
kickstand mount supplied in
22-0757 kit

Chrome Stock Length Kickstand features a ball tipped built


in extension arm that makes the stand easier to use. Fits all
1989-06 FXST models.
VT No. 27-3562

111
Forward Controls Forward Controls on this page use existing master cylinder.

for FXD-FXDWG
22-0509 Left

22-0770
Right

22-0509 Right

Dyna Glide Chrome Forward Control Kit. The stock control


kit (22-0509) will move mid mount controls on 1991-05 Dyna
22-0770 models to the forward position and can be used as stock
Left replacement on 1993-02 FXDWG. The 2” extended control kit
(22-0510) will move mid mount controls on Dyna models to
the forward position and can also be used on FXDWG for
Note: Shift Rod Position for Installion increased leg room. Order foot rest & shifter pegs separately.
Chrome Billet Forward Control Set fits 1991-05 FXD includes 2006-up 1991-05 Item
rubber belted pegs as shown. Includes left and right sides. 22-0517 22-0509 Control Kit, Stock
Order shift rod separately.This kit will utilize stock master cylin- 22-0518 22-0510 Control Kit, 2” Extended
der in the original position. Rod included fits directly to master 27-0612
cylinder.
VT No. Item
22-0770 Set
21-0222 Shift Rod

Left Right 27-0759

Dyna Wide Glide Chrome Forward


23-0475
Control Extension Kit allows stock for-
22-0788 22-0788
ward control pedals to be moved 2” for-
ward for extra leg room. Kit includes 2
22-0788 2006-up FXD Forward chrome extension plates, chrome extend-
Control Kit uses existing ed shift rod & chrome extended brake rod.
master cylinder linkage and Installation requires utilization of stock
footpegs. brake & shifter pedal components.
VT No. Type VT No. Year Item
Footpegs 27-0612 1993-05 Kit
22-0788 Replica Without 27-0759 2006-up Kit
22-0794 W/pegs With 23-0475 1992-02 Brake Rod Only
Soft Pegs

Chrome Brake Rods fit FXDWG models.


VT No. OEM Year
23-9191 41955-90 1993-02
23-0850 41955-03 2003-up

112
Billet Kit for
FXD-FXDWG

BIG TWIN
Chrome Billet Forward Control Set fits 1991-05 FXD includes
rubber belted pegs as shown. Includes left and right sides com-
plete with master cylinder. Order shift rod separately.
VT No. Item Style
22-0756 Control Set Standard
22-0768 Control Set +3”
21-0222 Shift Rod Standard
21-0220 Shift Rod +3”
23-3005 Master Cylinder
23-0859 Rebuild Kit

Shift Shaft Primary Plug use when forward


controls are installed on FXR-FXD models to
seal the inner primary when eliminating the
mid shift. Includes O-Rings and hardware.
VT No. 17-0650

113
FXST Brake
Control
22-1001
Installed

22-1001
Installed

22-1054

All Kits
Display
Packaged
on 18” x 24”
Corrugated
Cardboard,
Individually 22-1082 Installed
Boxed

FXST Chrome Stock Style Brake Control Kits includes


FXST Replica Forward Brake Control for use on all 1970-99 mounting bracket, lever and linkage. The 1982-86 type uses
Big Twin with Shovel or Evo engines equipped with hydraulic two bolt master cylinder. 1987-89 type has tab with square
disc or drum brakes. Designed after the 1984-99 FXST which hole that uses spark plug. the 1990-up type fits models with
places the driver peg in back of the brake pedal, so the brake is frame mounter master cylinder. Master cylinder not included.
easier to operate from this comfortable position. Redesigned to VT No. Fits
accept a Wagner or Kelsey-Hayes style master cylinder or GMA 22-1054 1983-E87 FXWG-FXST
masters, also available with chrome KH or Wagner style mas- 22-1064 1987-89 FXST
ters. Hardware includes linkage pedal mount plate, rubber cov- 22-1082 1990-99 FXST
ered footpeg. This kit is the exact compliment to our shifter kits
Chrome Brake
listed on opposite page and when used with one of these kits, 37-8895 Installed
Lever Pivot Cover
places the pegs in forward and raised position.
Kit fits 1984-99
VT No. Item
FXST-FXWG.
22-1066 Dual-use kit without Master Cylinder
Includes cover,
22-1001* Complete kit with Kelsey type Master Cylinder
retainer washer
22-1018* Complete kit with Wagner type Master Cylinder
and allen screw.
23-1743 Brake Pedal for Above
Details this drab
13-0181 Brake Pedal Spring
area.
Note: Kits VT No. 22-1001 & 22-1018 use Russell Stainless
VT No. 37-8895
Lines VT No. 23-8809 front and 23-8802 from junction to rear
caliper. Use tee VT No. 23-0707.
Everything You Need To Convert All
Hydraulic Brakes To Forward Control
114
23-0472 Chrome Forward
Pedals

BIG TWIN
23-0477
Installed
Chrome Adjustable Forward
Brake Pedal allows multiple
positions.
VT No. Fits 23-0481
23-0472 23-0472 1991-99 FLST
Adjustable 1996-up FLT
23-0473 2000-up FLST

23-0402 23-0360

Chrome Billet Forward Pedals feature forged construction


with milled slots. *Note: Extended reach.
VT No. OEM Fits
Chrome Forward Pedals allow 23-0844 2008-up FLT
full use of floorboard as pedal 23-0476* 42640-03 2000-up FLST-FLSTF-FLSTS
pad is moved to the edge of the 23-0477 42638-00A 1987-99 FLST-FLSTF-FLSTS,
board. Includes rubber pad. 1997-up touring
VT No. Fits 23-0478 42666-03 2003-up FXDWG
23-0363 23-0402 1987-99 FLST 23-0479 42636-00 1995-2002 FXDWG
23-0360 2000-01 FLST 23-0480 42632-00 2000-up FXST
23-0363 1984-96 FLHT 23-0481 42634-00 1984-99 FXST
*Note: Order pedal pads sepa-
rately for chrome pedals.
FXR-FXD Pedal
Slotted 23-0244

23-0143
Solid 23-0668

Extended Brake Pedals are constructed of chrome steel with


2 1/4” extension. FXR/FXD Rear Brake Pedals. Order rod separately.
Solid 3-Slot Fits VT No. OEM Fits Finish
23-0241 23-0243 1987-99 FLST 23-0143 42617-99 1990-up FXD Chrome
23-0668 23-0244 1997-05 FLHT 23-0139 42523-87 L1987-94 FXR Polished
23-0246 23-0245 2000-05 FLST 23-0921 1990-up Rod
— 23-0689 1984-96 FLT
Pedal Pads
28-0761
28-0761 Installed
28-0760 28-0548 28-0311 28-0791
23-0466 28-0911

28-2226 28-2252 28-2233


Brake Pedal Pad features chrome die cast backing with black
rubber insert pads for FLT-FLST. Brake Pedal Rubber to fit 1980-up FXWG, 1981-up FXST.
VT No. Model VT No. Type Model Style
28-2226 1965-up FLH 28-0548 With stud FXST Stock
28-0760 1980-up FLT, 1986-up FLST 28-0311 Slip on FXST Stock
28-0761 1980-up FLT Flame 28-0791 Slip on FXDWG
28-2252 1980-up FLT 23-0466 Bolt 1984-up FXST Flame
28-2233 1983-up FLT, Stock Pad 28-0911 Bolt 1984-up FXST Soft Pad

115
Rear Brake 23-3010
23-3025

23-3010
23-0108
23-9173
23-3017

23-3025
23-0850

23-9191
23-3012 23-3013
21-1986

23-0421
23-0921
Brake Plunger Assemblies.
23-3014 VT No. OEM Finish Fits
23-3010 42448-82A Black 1983-E87 FXST
42522-82 Plunger and Clevis
23-3025 42522-87 Chrome L1987-99. FXST Clevis
23-3009 23-3017 42448-82A Zinc 1984-E87 FXST-FXWG
Plunger only 1982-E87 FXST-FXWG
23-9173 42437-87 Zinc 1987-94 FXR
28-0505 13-9170 23-0421 42269-30 Zinc Clevis Pin
21-1986 42269-70 Zinc Clevis Pin
23-0850 41955-03 Chrome 2003-up Rod, FXDWG
12-0971 23-9191 41955-93 Chrome 1992-02 Rod, FXDWG
23-0921 42502-90A Chrome 1991-up Rod, FXD
23-1720

23-3026
28-0548 23-0768 23-0770 23-0781

23-3009 23-9190
42-0973 23-0968
1984-99 FXST-FXWG Brake Pedal & Components Rear Master Cylinder Chrome Covers.
VT No. OEM Years Item VT No. Type Fits
23-0108 42515-81 1983-99 Chrome Pedal 23-0768 OE 1999-04 FLT, 2000-05 FXST
23-3010 42448-82A 83-E87 Master Cyl Plunger 23-0770 VT As Above
42522-82 & Push Rod Plunger 23-0781 Milled As Above
23-3025 42522-87 L87-99 Push Rod Plunger 42-0973 VT 2005-up FLT, 2006-up FXST
23-3012 42507-86 86-E87 Chr. Pedal Mount Plate 23-0968 VT 2008-up Rear, FLT
23-3013 42507-82 1983-85 Chr. Pedal Mount Plate 23-9190 42381-82 1982-96 Rear
23-3014 42507-87 L87-89 Chrome, Pedal Mount 23-3030 Master Cylinder Mount Bracket Bolts to
plate with cyl. mount 23-3012, 23-3013 plates.
23-3009 42507-89A 1990-99 Chrome Pedal Mount VT No. 23-3030
28-0505 40922-79 83-E87 Boot
28-2005 40922-87 L87-up Boot
13-9166 40920-82 82-E87 Spring
13-9170 40920-87 L87-up Spring
12-0971 40918-82 82-E87 Boot Ret. Ring, 10 pk
12-0976 40918-87A L87-up Boot Ret. Ring, 10 pk
23-1758 44126-82 83-E87 Washer, Return, 5 pk
23-3026 44126-87 L87-up Washer, Return, each
23-1720 42374-82A 83-E87 Master Cyl. Repair kit
28-0548 42532-82 83-up Pedal Pad
23-1754 42531-87 83-E87 Washer, 5 pk

116
A 23-9196 B 23-9161 C 23-9195
Rear Master Cylinder
Remote Reservoir Body and

BIG TWIN
Related Hardware for use
C 23-0772 23-0458 23-9264 with slave cylinders.

23-0013 23-0650
23-0778

23-0954 23-9220 23-2009


23-0843

VT No. # OEM Item


16-0063 A 10038A Clamp
23-2009 B 41800-81A Chrome Reservoir Body
Complete Remote Mount Master Cylinders. 23-1720 C 42374-82A Master Cylinder Kit
VT No. # OEM Fits Item 24-0601 D 42376-77A Cover, Chrome
23-9196 A 42470-82B 1982-86 Complete, Chrome 15-0203 E 42455-80 Gasket, each
23-9161 B 42446-82B 1982-86 Complete, Natural Finish 23-9196 F 42470-82B Master Cylinder Cpt.
23-9195 C 42446-87A 1987-99 FXST, FXR Complete Black 37-8821 G 42534-82 Screw
23-0778 C 42446-87A 1987-99 As Above Chrome 23-2303 H 45154-84 Brake Line, FXST
23-9232 42468-87D 1987-99 FLST-FLSTF Natural 23-1996 I 63551-82 Fitting
23-0650 42468-87D 1987-99 FLST-FLSTF Chrome 40-0119 J 63573-82 Hose, 25 ft. 5/16”
23-9261 A 41755-86 1986-91 FLT Black 40-0124 J 63546-87 1987-up FXST Hose
23-9266 A 41755-86 1986-91 FLT Chrome
23-0954 41755-92A 1992-94 FLT Black Chrome Billet Master Cylinder
23-0772 C 41755-95 1995-96 FLT Black Reservoir replaces original plas-
23-0458 D 41755-99 2000-05 FXST, 2000-04 FLT Black tic unit on 1982-up replacing
23-0013 D 42454-99 As Above Chrome 41800-81A.
23-0874 41708-08 2008-up Touring Chrome VT No. 23-3029
23-0011 2000-05 Master Cylinder, Body & Top Chrome
23-3029
23-9264 D 41777-05 2005-07 FLT, 2006-07 FXST Chrome
23-0843 41708-08 2008-up FLT
23-9220 42474-90A 1990-05 FXDG Complete
23-0875 2006-07 FXDG, Chrome

1987-92 BT

1987-92 Master Cylinder for Big Twins. 28-2005 F 40922-87 Rubber Boot
VT No. # OEM Item 14-0568 G 41731-88 Banjo Seal
12-0418 A 6366 Washer 23-0612 H 41747-82A Banjo Bolt
12-0417 B 7855 Nut, 10 pack 23-9177 I 42382-87 MC Repair Kit
17-0904 C 37503-41 Lock Tab 23-9195 J 42446-87A MC Complete
12-0976 D 40903-87 Retaining Ring 23-9171 K 42448-87 MC Pushrod
12-0987 DD 40918-87 Retaining Ring, Large 23-9201 L 42452-87 Body Repair Kit
13-9170 E 40920-87 Spring 23-3026 M 44126-87 Spring Washer

Chrome Rear Master Cylinder Assembly. Billet assembly is available in 5/8” or 3/4” bore sizes.
Features 2 1/4” spacing between mounting bolts, 1/8” NPT brake line fitting, milled body design and
measures 3 1/2” long x 1 1/4” wide and 3” tall.
VT No. Size Chrome Billet Master Cylinders feature Wagner or
23-3004
23-3028 5/8” Complete Assembly Kelsey Hayes style mount holes 5/8” bore.
23-3005 3/4” Complete Assembly
VT No. OEM Type
23-0860 5/8” Rebuild Kit
23-0859 3/4” Rebuild Kit 23-3003 Kelsey Hayes Inline
23-1988 Fitting 23-3004 Wagner Offset
23-0878 Rebuild Kit

117
Master Cylinder 23-9177 23-9201

Rebuilds
23-3020 23-1716
23-1718
23-1720

23-3021
23-1717
23-1714

23-2010

23-1715 23-1787
23-2011

23-0863

23-0857 Rear Master Cylinder Rebuilds


23-1788
VT No. OEM Fits
23-1718 41762-58A 1958-79 Big Twin
23-1717 42374-77B 1979-84 FL, 80-86 FLT
23-1720 42374-82A 1983-85 FX 4-speed
Handlebar Master Cylinder Rebuild Kits. Each kit contains 1984-86 FXST-FLST
parts necessary for complete rebuild. 23-2010 42374-86A 1986-91 FLT
VT No. OEM Years Fits 23-2011 42382-82A 1982-86 All FXR
23-3020 45006-87 1987-95 11/16” Bore 23-9177 42382-87A 1987-up FXR-FXST
23-1716 45063-82 1982-85 3/4” Bore 1992-up FLT
23-3021 45072-87 1985-95 All 5/8” Bore 23-9201 42452-87 1987-up Body Rebuild
23-1714 45006-96 1996-2003 9/16” Bore 23-0863 42932-08 2008-up Touring
23-1715 45072-96 1996-2003 11/16” Bore Late Plunger Springs act as brake
23-1787 42809-04 2004-up Dual Disc pedal return springs on rear mounted
23-1788 42803-04 2004-up Single Disc master cylinders, zinc.
23-0857 42862-06A 2008-up Touring VT No. OEM Model
28-2002 45042-82 Fluid Level Window 1982-95 13-9165 40920-79 1979-up FLT
13-9166 40920-82 1982-86 FXWG-FXST
13-9170 40920-87 1987-up FXST-FLST-Sportster
37-9042 515 Cotter 1/16 x 3/4
37-9043 6220W Washer 1/4 x 7/16 x 1/32

Top Gaskets
15-0202

15-0203 15-0248 15-0242


15-0188 15-0204 15-0242 Rear Master Cylinder Cover Gaskets are sold each.
Front Master Cylinder Top Gaskets VT No. OEM Year Type
VT No. OEM Year 15-0202 41766-58 1958-78 MC
15-0188 45012-72 1972-81 15-0203 42455-80 1980-up MC Reservoir
15-0204 45012-82 1982-84 15-0248 42455-82 1982-E87 Reservoir
15-0242 45005-85 1985-95 MC 15-0540
15-0242 45005-85 1985-95
15-0250 45005-96 1996-up 15-0250 15-0540 42455-99 2000-up Reservoir
15-0373 42805-04 2004-up

Stainless Steel Master Cylinder Top Screws, 25 pack.


15-0373 VT No. OEM Years Type
37-8947 2628 1972-81 Front MC Top, Countersunk
37-8948 2579 1982-up Front MC Top, Countersunk
37-8821 42534-82 1982-up Reservoir Cover

118
Master Cylinder
Covers

BIG TWIN
Front Master Cylinder Covers are avail-
42-0526 42-0014 able in Eagle Spirit with chrome or gold
inlay.
42-0674 Chrome Gold OEM Years
42-0094
24-0628 24-0631 45057-82 1982-85
24-0629 24-0632 45004-85 1985-95
24-0652 — 45004-96 1996-03

42-0906
23-9263 23-0782 24-0652
24-0604 23-0779
42-0316
23-0649
42-0888

24-0927
Chrome Rear Master Cylinder Covers. 24-1279 23-0781
VT No. OEM Fits Front Master Cylinder Covers.
42-0316 41745-79 1979-84 FLH Smooth OEM Years
42-0674 Finned 1986-99 FLST 23-9189 45057-82 1982-85
42-0526* — 1982-up FXR 24-0649 — W/black inlay
42-0014* — 1982-up FXR 23-9187 45004-85 1985-95
42-0094 — 1982-86 FXR 23-0779* 45004-96 1996-05
42-0906 41815-00 2000-06 FLST 23-0794 VT 1985-95
42-0888 45665-01 2000-06 FXST 23-0979 45004-96 1996-03 23-0969
*Note: Remote reservoir cover. 24-0604 45004-96 1996-05
24-1279 45078-96 1996-03
42-0841 23-9263 42313-04 2004-up
37-8969
23-0969 Tour 2008-up
26-0179 46424-05A 2005-07 FLT,
2006-up FXST 23-0794
Milled
23-0779 1996-05
37-8968 37-8970 23-0782 Billet Smooth 1996-03
23-0781 Billet Milled As Above
W/Gasket 23-9189
24-0927 1985-95 Front
*Note: Includes top, gasket, view plug and screws.
23-0698 37-9366
23-0770 42-0973

Chrome Brake Caliper Inserts are easily installed with double


face tape supplied. Sold each. 23-0768
VT No. Dia Fits Type 23-0968
37-8968 1.80” 1987-99 Hayes Rear 23-9190
37-8969 1.47” 1984-99 Front
1982-E87 Girling Rear
37-8970 1.40” 1977-83 Dual Disc Front
1972-84 Banana Rear
1977-81 Rear Rear Master Cylinder Chrome Covers.
42-0841 2000-03 Front and Rear VT No. Type Fits
23-0698 2004-up Front (E.S.) 23-0768 OE 1999-04 FLT, 2000-05 FXST
37-9366 2004-up Front (Smooth) 23-0770 VT As Above
42-0973 VT 2005-up FLT, 2006-up FXST
23-9190 42381-82 1982-96
23-0968 VT 2008-up Rear, FLT
119
Chrome Rear 23-1091 2000-06 Caliper Kits
include integral
bracket.
Caliper Kit
23-1088

23-1093

23-1102

23-1125

23-1103
23-1089

Chrome Rear Caliper Kit fits 1987-up Softails models and


includes complete chrome replica 4-piston caliper assembly
with one piece integral bracket, pads and polished stainless
23-1090 steel drilled rotor with chrome mount bolts.
VT No. Year Model
23-1101 23-1091 2000-05 ST
23-1093 1987-99 ST
23-1102 2000-05 FXD-WG
23-1103 2006-up FXD-WG
2000-05 Chrome Rear
Caliper Cover fits FXST-
FLST-FXD models replaces
43553-00.
Rear Caliper Kit includes complete chrome caliper, chrome VT No.
caliper bracket, 111/2” stainless drilled polished brake rotor and 42-0704
chrome rotor mount bolts.
VT No. Year Model Chrome Rear Caliper Bolts for 2000-up.
23-1088 1987-99 FXST-FLST VT No. Type
23-1125 1987-89 FXST-FLST 2081-3 Colony
23-1089 1990-99 FXD 37-0853 GW
23-1090 1987-94 FXR
23-1101 2002-up FLT
120
23-0280
Installed
Billet Rear
Caliper Kits

BIG TWIN
1986-99 Dura Rear Caliper Kit features chrome billet caliper
and bracket. 11.5” razor rotor included.
VT No. 23-0655

23-0280

Chrome Dura Billet Rear Caliper Kit includes caliper, brack-


et and polished stainless steel rotor with bolts. Fits ST mod-
els.
VT No. Year
23-0280 1987-99
23-0282 2000-05 23-0853

23-0261
Billet Caliper Kit features 4 piston design for 1987-99 ST
models. Order rotor separately.
VT No. 23-0853
23-0264 Chrome Billet Rear
Calipers feature 4-piston
design with mount brack-
ets included.
VT No. Year/Model
23-0264 1989-99 ST
23-0265 2000-05 ST
23-0879 Pad Set

23-0281

23-0865 23-0866
Edart Billet Caliper fits front and rear 1986-99 ST. Order rear
bracket separately.
VT No. Item Type
23-0865 Caliper 4 Piston
Chrome 1986-99 Billet Caliper Kit for ST includes chrome 23-0870 Caliper 6 Piston
caliper and polished rear rotor. 23-0866 Bracket
VT No. Style
23-0261 18 Spoke
23-0281 Razor

121
Caliper 22-0762
Billet Rear Caliper
Kit fits right side 1986-
99 ST with integral
side mount
taillamp/caliper brack-
et. Order curved tail-
lamp separately.
VT No. Side
22-0762 Right
22-0763 Left

23-0897
22-0373
23-1711

Edart Sprotor Kit includes 48T stainless rotor sprocket.


VT No. Item
23-0897 Kit
23-1711 Rotor/Sprocket Edart Caliper-Rotor Set includes 2 piston chrome billet caliper,
Pulley Brakester polished rotor/sprocket combination with 50 teeth for 1” or 3/4”
is available for 1 axle. Order bolt kit separately.
1/2” or 1 1/8” belts VT No. Item
and includes 4 pis- 22-0373 Kit
ton billet caliper. 23-0785 Rotor-Sprocket
70 tooth pulley fits 23-0799 Rebuild
all 1986-up FXST 23-0784 Brake Pads
hubs

VT No. Width
20-0637 1 1/2”
20-0639 1 1/8”

Caliper Brackets
Rear Chrome Billet Caliper
Bracket Kits for use with 11.5”
rotors.
VT No. Year
23-1096 1984-99 23-0787
23-1096 23-0699 2000-05
23-0496
Unitized Caliper Bracket will accept Billet
22-0764 23-0795 and curved license plate assembly with 3/4” and 1”axle.
VT No. Item Type
23-0787 Bracket RS
23-0791 Bracket LS
23-0496 Caliper Only

1986-99 ST Rear Caliper Kit includes curved license plate 23-0792


mount and spacer to fit 3/4” or 1” axle.
VT No. Item Side
22-0764 Kit Right
22-0765 Kit Left 23-0494
23-0795 Bracket Right Chrome Forged Billet Rear Caliper Bracket fit 1” axles.
23-0796 Bracket Left Includes spacer for 3/4” axle applications. Fits 1986-99 ST.
VT No. Side
23-0494 Right
23-0792 Left

122
Rear Caliper Kits Rigid Caliper Kits
22-0372
11.5” Chrome

BIG TWIN
22-0370
Caliper Kit fits Rigid
frames. Kit includes
polished 11.5” disc,
bolts, chrome 4-piston
caliper complete with
integral bracket and
weld on frame tab.

Rear Caliper Kits include GMA Caliper w/bracket & either pol-
ished or standard 111/2” stainless steel rotor with mount bolts. 22-0371
Polished Standard Year Model
22-0364 22-1067 1973-82 FX-FL
22-0357 22-0350 1984-86 FXST-FXWG
22-0358 22-0351 1987-99 FXST
22-0359 22-0352 1985-94 FXR
22-0360 22-0353 1992-99 FXDG
22-0372 22-0365 1986-99 FLT
22-0368 — 2000-05 FXST
23-0153 With 125/8”
22-0381
Rotor!!

23-0154
22-0382

6-Piston Caliper/Rotor Combo. Chrome caliper features dif-


ferential bore. Smaller in design, yet powerful. 125/8” ductile
iron floating rotor is flash chromed with chrome plated center
and features lightweight narrow band. All applications fit in VT No. Side Fits Axle
stock location and accept stock brake lines. 22-0370 Left XL 3/4”
VT No. Item Year 22-0371 Right BT 3/4”
23-0153 Front Brake Kit 1984-99 22-0381 Left BT 1”
23-0154 Rear Brake Kit 1987-99 22-0382 Right BT 1”
Inside/Outside Pulley Rotor Kit
GMA Inside/Out Brake Pulley Kits features a 6
23-4537 piston chrome caliper and floating chrome ductile
iron rotor mounted internally on a polished 70 tooth
pulley. Each kit includes a stainless steel brake line
and all necessary mounting hardware.
VT No. Fits Axle Belt
23-4534 1987-99 FXST .750” 1.5”
23-4535 2000-05 FXST .750” 1.125”
23-4536* All Rigid Frame .750” 1.5”
23-4537 23-4537 Right Side Drive 1.00” 1.5”
Installed 23-0941 Pad Set 4 pc
*Note: Requires weld on tab included with kit.
Belt-Pulley Adapter Ring converts 70T pulley
from 1.5” to 1.1125” wide. 23-4537
VT No. 20-0111 Installed

123
Big Twin Rear Caliper 1982-up
23-3055 23-9221
23-4533

23-9033

23-0454 23-9035

23-4531 23-0582 23-0551

23-9039
23-0951

23-9060

23-9064 23-0552

23-9063 23-9055 23-0634

Upper Bracket Cover fits 1988-up


XL-FXD 39mm forked models, when
using a custom bottom mount head-
lamp.
VT No. Item
23-0988 42-0861 Cover
2272-5 Screw Set

Rear Caliper Bracket replaces stock unit to accept stock


caliper. Available in chrome or black.
Chrome Black OEM Model Year 23-9061 23-9062
23-4533 — 44205-87 FXR 1987-94
— 23-9033 44207-82 FXST-FX 1982-E87
23-0454 23-9035 44207-87 ST L1987-99
23-4531 — 44309-98 Dyna 1990-99
— 23-9039 44034-86 FLT 1986-99
23-9060 — 42048-06 FXST 2006-07
23-9063 — 42048-08 FXST 2008-up Chrome Rear Calipers are completely assembled with piston
23-9064 — 42002-08 FXD 2008-up and seals but less mount brackets for exact stock replacement.
23-0988 — 44089-06 FLT 2008-up Calipers OEM Model
Black Rear Calipers, 23-3055 44050-82A 1982-86, All Big Twins
23-3056 44050-87 87-99 ST 23-9221 44050-87 1987-99 FXST
23-0125 44039-86 Bolt Kit for Above 23-0582 — 1987-99 ST with integral bracket
23-0629 44017-00D 00-05 FXD 23-0551 44016-00C 2000-05 FXST, 2000-01 FLT
23-0669 40908-06 06-up ST 23-0552 44017-00 2000-05 FXD
23-9038 44076-86A 1986-99 FLT 23-0951 44017-06 2006-07 FXD-FXDWG
23-9055 44050-87A 1986-99 FLT
23-0634 44080-02B 2002-up FLT
23-3056
23-9061 42047-06 2006-07 FXST
Bumper, Caliper Mount each. 23-9062 42047-08 2008-up FXST-FXD-FXDWG
VT No. OEM Fits 23-0987 44080-08 2008-up FLT
28-0718 44199-79 1987-99 All FLT, FXST, FXR models
23-0141 44196-90 1991-99 All Dyna models

124
Rear Calipers

BIG TWIN
23-4518 23-4506 23-4524 23-4505

23-4526 23-9255 23-4502 23-4507

GMA Billet Aluminum Brake Calipers are machined from billet aluminum and clear
anodized. Feature dual pistons which are internally connected, brake pads and brack-
ets, when provided. Include spacers and hardware necessary for installation. Hoses and
rotors not included.
Rear
VT No. GMA Model
23-4502 R10 Rigid Frames to fit 10” rotor. Use 5/8” bore master cylinder
23-4526 R10Q Rigid Frames to fit 10” rotor 4 Piston. Use 5/8” bore master cylinder
23-1791 R10QC As Above Chrome 23-4103
23-4505 201ST 1984-86 FXST-FXWG Kit. Use stock type master cylinder
23-4506 202ST 1987-99 FXST Kit, 2 Piston. Use stock type master cylinder
23-4524 402ST 1987-99 FXST Kit, 4 Piston. Use stock type master cylinder
23-1792 402STC As Above Chrome
23-4507 103SA 1984-99 FXR Kit 1987-up 2 Piston. Use 5/8” bore master cylinder
23-4527 403SA 1984-99 FXR Kit, 4 Piston. Use 5/8” bore master cylinder
23-4518 400DG 1992-99 FXDG. Use stock type master cylinder
23-4103 103 1986-99 FLT, 2 Piston
23-9255 402STM 2000-05 FXST 4 piston. Use stock type master cylinder
Components
23-4521 PA4 GMA Caliper Piston, pair fits 23-4518, 23-9255
23-4509 PA1 Caliper Piston, pair, fits 23-4502, 23-4507
23-4520 PA2 GMA Caliper Piston, pair, fits 23-4506, 23-4505
23-4510 RB1 Caliper O-Ring Seal Kit fits 23-4502, 23-4507, 23-4506, 23-4505
23-4522 RB-4 Caliper O-Ring Seal Kit fits 23-4518, 23-9255
23-4512 A-Pad SBS Brake Pad Set fits Calipers: 23-4502, 23-4507
23-4514 B-Pad SBS Brake Pad Set fits Calipers: 23-4506, 23-4505
23-9169 F-Pad SBS Brake Pad Set fits Calipers: 23-4518, 23-4527, 23-4526
23-4523 GMA Bleeder Screw
Rear GMA 11.5” Disc Brake Rear GMA 11.5” Rotors are made of
Rotors are cast iron with aluminum ductile iron alloy, which provides
center. Note: Rotor should not be increased friction coefficiency, high heat
polished or cleaned. All front rotors capacity and high warp resistance which
are floating type rear rotors are 2 pc gives excellent wear characteristics.
design non-floating Rotors feature a grooved surface which
vents the gas.

VT No. Bolt Kit Fits


VT No. Fits Caliper Mt. Bolts 23-9215 8791-10 1981-92 ST-FX-FXR
23-9937 1981-99 FXST-FXR Stock 8791-10 Cast/Wire Cast Wire
23-9938 1992-99 FXST-FXR 4 Piston 37-9237 23-9251 9807-10 1993-99
Cast/Wire FXST-FXR-FXDB
23-9252 8847-5 1986-99 FLT

125
2000-up Chrome
Front Caliper Kits
23-0554 23-0580

2000-up Chrome Front Caliper and Rotor Kit fits 2000-up


models. Kit includes a complete chrome replica 4-piston caliper
assembly with pads, polished stainless steel drilled rotor and
chrome mounting bolts.
VT No. Model
23-0561 FXST
23-0562 FXD

2000-07 Front Caliper are 4 piston type including all internal


components. 23-0554 features smooth face.
VT No. OEM Side Finish 42-0841
23-0529 44046-00 Left Black 37-8968 37-8969 37-8970
23-0554 44046-00 Left Chrome Chrome Brake Caliper Inserts are easily installed with double
23-0580 44025-00 Right Chrome face tape supplied. Sold each.
23-0581 Set R&L Chrome VT No. Dia Fits Type
2008-up Chrome Calipers. 37-8968 1.80” 1987-99 Hayes Rear
VT No. OEM Side Model 37-8969 1.47” 1984-99 Front
23-0499 44395-08 Left ST 1982-E87 Girling Rear
42-0841 2000-03 Front and Rear
37-9366 2004-up Front (Smooth)
23-0499 2000-07 Left Chrome Front Caliper Cover.
VT No. Model
42-0844 FXD
42-0848 FXST, FXDWG

42-0844
Front Chrome Disc Brake
Caliper Mount Bolt Kit fits all
Big Twin models. 2000-up.
23-0845 VT No. Brand
Dual Disc Caliper Set fits 2008-up FLT Touring models. Right 37-0816 Dura
and left. 37-0816 23-0845 VT
VT No. 23-1712 2080-4 Colony
Weld Racing Chrome Caliper Thread Chart
OEM Calipers
Billet Front Brake Front: All 1984-2002 Single Disc Calipers
Caliper features a four 3/8-24 banjo bolt
Rear: All L1987-2002 BT, TC/B, XL
piston differential bore 3/8-24 banjo bolt
and smooth chrome fin- Front: All 11984-2002 Dual Disc Calipers
3/8-24 banjo bolt
ish with a diamond face Rear: 1982-E87 FXR, XL; 84-E87 FXST; 83-86 FXWG
includes brake pads and 3/8-24 banjo bolt
Front: 1977-83 FX, FXWG, FXR, XL
mounting bracket. Fits 3/8-24 Inverted Flare
Banana Caliper 1973-83 FL, FX, XL
2000-07 FXST. 1/8 NPT
VT No. 23-4651 OEM-Handlebar Master Cylinders
11/16” bore, 1985-95 Dual Disc Models
7/16”-24 banjo bolt
5/8” bore, 1985-95 Single Disc Models
3/8-24 banjo bolt
3/4 bore,1982-84 Dual Disc Models
3/8-24 banjo bolt
11/16” Bore, 1982-2002 Dual Disc Models
3/8-24 banjo bolt
1972-81 FL, FX, XL
1/8 NPT

126
1984-99 Front
Caliper Kits

BIG TWIN
23-0541

23-0238

23-0240

1984-99 Chrome Billet Front Caliper Kit includes Billet


chrome front caliper and bracket with pads and polished stain- 23-0541
less steel spoke or razor rotor with bolts. Kit includes hard- Installed
ware to fit 39 & 41 mm forks FXST, FXD and FLST models.
VT No. Rotor
23-0238 Spoke 23-0563
23-0240 Razor
23-0649 1984-99
Installed Chrome
Caliper Kit
features 4 pis-
ton chrome
caliper and pol-
ished stainless
steel Dura
rotor.
VT No.
23-0649

111/2” 1984-99 Chrome Left Side Front Caliper Kit includes


polished stainless steel Dura rotor with bolts and chrome
caliper half with brake pads and hardware.
23-0279 VT No. Fits Fork
23-0541 1984-99 FXST-FLST-FXDWG 41mm
23-0563 1984-99 FXD-FXR 39mm
Edart Brake
Kit fits 1988-
up FXST 4
piston design
23-0884 front springer
forks.
VT No.
Front Chrome Billet Calipers feature 4-piston design with
23-0786
mount brackets included. Fits 1984-99 FXST.
VT No. Item
23-0279 Caliper
23-0884 Rebuild

127
Front Caliper 84-99 23-2226

1984-99 FX Chrome Front Disc Caliper available as right or


left assemblies or set for 11” rotors. Includes all internal compo-
23-0555
nents and pads.
Installed
VT No. Item
Chrome 1984-99 Left Side 4 23-2226 Pair, Right and Left
Piston Caliper features 2000- 23-3085 Right only
up styling to retro fit 1984-99 23-3082 Left only
models. 4
VT No. 23-0555 Piston

Chrome Front Caliper Cover


includes chrome trim disc to conceal
mount hardware. Fits 1984-99 FXR-
FXD and ST models, does not fit FLT.
VT No. Type
42-0343 Right 1984-99 Front Calipers and Components.
42-0344 42-0344 Left VT No. # OEM Item
37-8822 A 855 Screw
Kit B 3517 Screw
1984-99 Black Front Calipers include 1983-92 C 6019 Washer 28-2133
all internal components. 37-0800 As Above 1993-99
23-2279 D 44020-83 Piston Rebuild Kit
VT No. OEM Side 12-0977 E 44021-83 Retainer
23-3061 44046-84C Left 23-2275 F&H 44047-83 Dust Boot with Seal
23-3083 44077-88D Right, FXSTS 23-3059 G 44023-83C Right, 1984-99 FLT-FXRT-
FXRS, 1992-99 FXDB, Black
1988-up
23-3060 S,D — Caliper Right, Chrome Half
23-3064 G — Caliper Right, Chrome, Cpt
23-0530 44025-00 2000-up As Above, Black
23-3061 23-3083 G 44077-88D Right, 1988-99 FXSTS, Black Complete
23-0455 44030-88 FXSTS 1988-up Caliper Bracket Bushing
23-3061 R 44046-84C Left,1984-99 FLT-FXR-FXRS-
FXRT-FLSTF-FLSTN,
23-0865 1991-99 FXDWG-FXDG (Black)
23-1731 J 44048-83 Bleeder, 10 pk
23-2274 K 44053-83 Guide Pin Kit for 1984-92 BT, 1993-up FXSTS
23-9226 K 44053-92 Guide Pin Kit for 1993-99
All Big Twin except FXSTS
28-2133 L 44054-83 Boot, each
14-0563 M 44059-83 O-Ring
23-2308 N 44072-92A Bracket, Left
23-1105 23-9925 N 44073-92A Bracket, Right
23-2306 O 44061-83 Spring Clip
23-2307 P 44062-83 Retaining Pad
23-0512 Q 44063-83 Pad Set with B
Front Chrome Disc Brake Caliper Mount
Bolt Kit fits all allen Big Twin models.
VT No. Fits
37-0800 1993-99 All
23-1105 Installed 37-0800
37-8822 1983-92 All
Edart Billet Front Caliper includes bracket for 1984-99 ST 37-0817 1988-96 FXSTS Springer
and XL models is one piece design. 37-0818 1997-up FLSTS Springer
VT No. Piston Lower Leg Caliper Bushings fit in lower leg where
23-1105 1 caliper attaches. Sold each.
23-0865 4 VT No. OEM Type
1984-99 Front Caliper Piston & Seal Kit. 24-0331 46020-84 1984-up FXST
VT No. 23-2279 24-0332 45934-86 1986-up FLST

128
Front Calipers

BIG TWIN
Edart Brake Kit fits 1988-up FXST 4 piston design front
springer forks.
VT No. 23-0786
Edart Chrome Caliper Kit fits 1988-up FXSTS. Use with 5/8”
master cylinder.
VT No. 23-0953
23-9210 23-4515 23-1793

23-4504

23-4516

23-9257
23-9256
GMA Billet Aluminum Brake Calipers are machined from billet aluminum and clear anodized. Feature dual pistons which are
internally connected, brake pads and brackets, when provided. Include spacers and hardware necessary for installation. Hoses
and rotors not included.
Front
23-4504 200F 1984-99 Single Disc FX-FXST-FXR Kit, fits left only, 2 piston. Use 5/8” bore master cylinder
23-9210 400F 1984-99 As Above, Left, 4 piston. Use 5/8” bore master cylinder
23-1793 400FC As Above Chrome
23-4529 400FR As Above, Right, 4 piston. Use 5/8” bore master cylinder
23-4515 200S 1988-up FXSTS Springer. Use 5/8” bore master cylinder
23-4516 200P Paughco Wide Springer, each. Use 5/8” bore master cylinder
23-9256 400M 2000-up All FXST-FXD 4 Piston fits left only
23-9257 400MDD 2000-up FLT 4 piston dual disc
Components
23-4521 PA4 GMA Caliper Piston, pair, fits 23-9210, 23-1793, 23-4529
23-4509 PA1 Caliper Piston, pair, fits 23-9256, 23-9257
23-4520 PA2 GMA Caliper Piston, pair, fits 23-4504, 23-4515, 23-4516
23-4510 RB1 Caliper O-Ring Seal Kit fits 23-4504, 23-4515, 23-4516
23-4522 RB-4 Caliper O-Ring Seal Kit fits 23-9210, 23-9256, 23-9257
23-4514 B-Pad SBS Brake Pad Set fits Calipers: 23-4504, 23-4515, 23-4516
23-9169 F-Pad SBS Brake Pad Set fits Calipers: 23-9210
23-4523 GMA Bleeder Screw

GMA 11.5” Disc Brake Rotors are cast iron Front GMA 11.5” Rotors are made of ductile
with aluminum center. Note: Rotor should not iron alloy, which provides increased friction
be polished or cleaned. All front rotors are coefficiency, high heat capacity and high warp
floating type rear rotors are 2 pc design non- resistance.
floating
VT No. Fits Caliper Mt. Bolts
23-9939 Front 1984-up All w/dual disc 4 Piston 8794-10
VT No. Bolt Kit Fits
23-9940 Front 1984-99 All w/dual disc Stock 8794-10 23-9216 8793-5 Cast 1984-99 FX-FXST-
23-9941 Front 1984-up All w/single 4 Piston 8794-10 8794-10 Wire FXSTS-FLST-FLT
23-9942 Front 1984-99 All w/single Stock 8794-10 23-9225 8794-10 Wire As Above
23-9259 Front 2000-up All w/single 4 Piston 8794-10 8793-5 Cast 4 Piston Caliper
23-9217 8794-10 Wire As Above Cast Wire
Pair 8793-5 Cast For 2 or 4 piston caliper
Rear
23-9215 8791-10 1981-92 ST-FX-FXR
Cast/Wire Cast Wire
23-9251 9807-10 1993-99
Cast/Wire FXST-FXR-FXDB
23-9252 8847-5 1986-99 FLT

129
Caliper Rebuild 1987-99 Complete Rear
Caliper Rebuild Kit includes
all necessary hardware, piston
and seal kit for a complete
caliper overhaul.
VT No. Fits
23-2012 FXST, FXR, FLT
FXD
23-2012
23-1999 23-2239

Pistons Only, less seals, pistons are sold each.


VT No. OEM Front
23-2279 44020-83 1983-99 FX-FXR, 1984-99 FLT
23-0532 44313-00 2000-up All
23-2239 Kit 2000-up (4 Piston)
VT No. OEM Rear
23-2281 44208-82 1982-E87 FXR, 1984-E87 FXST
Caliper Seal Kits contain seal & dust boot for year listed.
1985-86 FXWG
VT No. OEM Front
23-1999 43946-86 L87-99 FXST-FXR, 1987-99 FLT
23-2275 44047-83 1984-99 All FX-FLT
23-0532 44313-00 2000-up All
44022-83
23-2239 Kit 2000-up (4 Piston)
23-0533 44315-00 2000-up All
*Note: 1980-85 FLT have Dual Piston Caliper.
VT No. OEM Rear
Chrome Caliper Mount Bolt Kits mount 23-2277 44208-82 1983-E87 FX-FXWG-FXST-FXR
through caliper to bracket. 23-0558 — Piston Ring for Above
23-9022 44045-87 L1987-99 All FXST-FXR-XL
VT No. OEM Type Year 1986-99 All FLT
23-0140 44039-86 12 Point 1987-99 FXST-FXR-FLT, 23-0594 — Piston Ring for Above
Rear Chrome 23-0533 44315-00 2000-05 All
23-0125 44039-86 12 Point Black, As Above
37-0266 Allen 2000-05 FXST-FXD Rear 23-9238
23-0919 12 Point 2006-07 ST

23-9245
23-0147
23-0137
Vibration Clips fit as replacement to dampen pad rattles.
VT No. OEM Year Type
23-9238 41665-82 1982-99 FXR
23-0557 23-0693 1983-99 FLHS-FXSB-FXWG
1982-E87 Rear Brake Caliper Guide Pin Kit for BT models. 23-9245 43960-86 1987-99 FXST-FXR
Replaces 44212-82A. 23-0137 43959-86 1987-99 FLT
VT No. Type 23-0147 44337-00 2000-up Front or Rear All Models
23-0557 Black
Brake Pad Pins.
23-0693 Chrome
VT No. OEM Type Fits
37-0508 Screw Set
23-0140 44039-86 Rear 1987-99
1982-86 Rear Caliper Pin Boot replaces
23-0673 44314-00 F&R 2000-up
44200-82 on FXR and ST models.
VT No. 23-0697 Speed Bleeders by Russell feature a built in
check valve and replaces the original bleeder
screw for a permanent installation. Sold in pairs.
VT No. Size
23-0110 23-0520 1
/4”
23-0521 3
/8”

Bleeder Screw and Dust Boot fits over


37-8265
bleeder screws and grease
Bleeder Screws available in 10 pack. fittings, sold 10 pack.
VT No. OEM Size Fits VT No. 28-0705
23-1731 44146-77 3/8 x 24 1977-86, L1987-89
Front or Rear Calipers Banjo Bolt with built in bleeder to fit OE
37-8265 Chrome 3/8 x 24 As Above, 5 pk calipers. Replaces 44048-83A.
23-0110 O.S. Repair Kit VT No. 23-1948
28-0705* 43310-77 Dust cover All models rubber, 10pk
*Note: Fits bleeders and grease fittings

130
Disc Brake Pads Sets
Disc Brake Pads available in Dura or SBS brand. Dura Rotor, Dura Rotor Kevlar for excellent stopping on all types of disc rotors.

BIG TWIN
Dura Rotor replacement pads are a soft compound designed to be compatible to all types of brake disc rotors. SBS brand is avail-
able in Sintered, Ceramic or Carbon Tech compounds. Sintered Metal Pads provides maximum stopping power but can never be
used in calipers that were originally equipped with non-sintered pads. Works best with stainless steel disc rotors. Ceramic Pads are
designed for general purpose use on carbon steel rotors and can be used on calipers originally equipped with sintered metal brake
pads. Carbon Tech Pads designed for use in all stock or aftermarket calipers. Works well with stainless steel or cast iron rotors.
A F J

D E
W Y Y G H 23-0890
23-0862

23-0889
Rear Disc Pad Sets for Stock Type Calipers
Fits OEM Dura Dura Dura Dura Dura SBS SBS SBS Photo
Soft Ceramic Semi Kevlar Sintered Sintered Ceramic Carbon #
Metallic Tech
1986-99 FLT 43957-86A 23-2282 23-0991 — 23-0627 23-0956 23-1778 23-1748 23-1777 D
1987-99 FXR, FXST,
FXD 44213-87 23-9163 23-0992 23-0642 23-0620 23-0957 23-1780 23-1752 23-1779 E
2000-05 FXST
2000-07 FLT, FXD 44082-00 23-0526 23-0993 23-0643 23-0546 23-0958 23-4559 23-1781 23-1782 F
2006-07 FXST 46721-06 23-1794 23-0917 — — 23-0959 23-4562 — — W
2008-up FXST, FXD 42298-08 23-0885 23-0994 — 23-0886 — 23-4563 — — A
2008-up FLT 41852-08 — 23-0995 — 23-0889 — — — — G
Front Disc Pad Sets for Stock Type Calipers
1984-99 FLT, FXST
FXR, FXD 44063-83 23-0512 23-0996 23-0647 23-0625 23-0960 23-1784 23-1762 23-1785 J
2000-07 FLT, FXST
FXD 44082-00 23-0526 23-0993 23-0643 23-0546 23-0961 23-4561 23-4560 23-1782 F
2008-up FXST,FXD 44082-08 23-0887 23-0997 — 23-0888 23-0862 23-4564 — — Y
2008-up FLT 41854-08 — 23-0998 — 23-0890 — — — — H
Q
L
S T

M R

Disc Pad Sets for Aftermarket Custom Calipers V


Fits: Dura SBS SBS Dura Photo
Soft Ceramic Carbon Tech Ceramic
Edart 23-0879 — — — X
Brembo Style 23-0788 — — — V
GMA Model “A” 23-0591 23-4550 23-4512 — L
GMA Model “B” 23-0592 23-4554 23-4514 — M
GMA Model “F” 23-9174* 23-4553* 23-9169* 23-9874 N
GMA Model “M” 23-4538 — — — Q
N
Jaybrake Small 2-piston 23-9174* 23-4553* 23-9169* — N
Jaybrake 2 piston ADC/ADCS 23-0592 23-4554 23-4514 — M
Jaybrake 6 piston A6 L/R — 23-4557 — — T
Performance Machine 162 x 2 23-9036 23-4552 — — P
Performance Machine 125 x 2 23-9174 23-4553 — 23-9945 N
Performance Machine 125 x4S 23-9174 23-4553 — 23-9945 N
Performance Machine 125 x 4SL 23-9174 23-4553 — 23-9945 N
Performance Machine 125 x 6 — 23-4558 — — U P
Performance Machine 137 x 6 — 23-4558 — — U
Performance Machine 124x 4HR — 23-4555 — — R
Performance Machine 137 x 4 — 23-4555 — — R
Performance Machine 125 x 4R 23-9037 23-4556 — 23-9946 S
*Note: Set of Four

131
Stainless Rotors
Drilled Stainless Rotors feature 23-0341 23-0362
rustless finish for appearance
and long service life, in Russell
or Dura Rotor brand. Available in
standard or polished finish.
Russell High Performance and
Dura SS Rotors are compatible
with all disc pads including sin-
tered metal and OEM. 23-0260

23-0357 23-0354

23-0468 23-0333

23-0361

23-0469 23-0356 23-0467

23-9040 23-9206 23-9048 23-0343

Dura Rotor Russell OEM Dia. Bolt Kit Fits


Polished Standard Polished Standard
REAR
23-0260 23-0354 — — 40939-86A 12” 8847-5 1986-99 FLT
23-0341 23-0333 23-9044 23-0318 41791-79 11.5” 8791-10 1981-92 FXST-FXR Cast or Wire
Cast or Wire
23-0362 23-0361 23-9045 23-9926 41789-92 11.5” 9807-10 1993-99 FXST-FXR-FXDB Cast or Wire
Cast or Wire
23-0468 23-0469 — — 41789-92 11.5” 9807-10 1993-99 FXST-FXR-FXD
Cast or Wire
23-0357 23-0387 23-9050 23-9051 41797-00 11.5” 9807-10Wire 2000-up FXST-FXD-FLT Cast or Wire
9818-5 Cast
FRONT
23-0343 23-0334 23-9040 23-0319 44136-84 11.5” 8793-5 Cast 1984-91 FX-FXST-FXSTS-FLST-FLT
8794-10Wire Cast or Wire Wheel
23-9206 23-0368 23-9040 23-0319 44136-92 11.5” 8793-5 Cast 1992-99 FX-FXST-FXSTS-FLST-FLT
8794-10 Wire Cast or Wire Wheel
23-0467 — — — 44136-92 11.5 8793-5 Cast 1992-99 FXST-FXSTS-FLST-FLT
8794-10Wire Cast or Wire Wheel
23-0356 23-0379 23-9048 23-9049 44156-00 11.5” 8793-5 Cast 2000-up FXD-FXST-FLT
8794-10 Wire Cast or Wire Wheel Left Side Rotor

132
Floating Rotors
23-0583 23-0595 11.5” Polished Stainless

BIG TWIN
Steel Floating Rotor. Order
bolt set separately.
Rear
VT No. Fits
23-0583 1979-99
23-0599 2000-up
Front
23-0632 1984-95
23-0596 1996-99
23-0595 2000-up

Floating Center Detail

Edart Stainless Rotors


Replica Rotors feature full stainless construction
with precision ground finish and slot style pattern.
VT No. Year Fits Finish
23-0467 1992-99 Front Stainless
23-0468 1992-99 Rear Polish
23-0584 2000-up Front Polish
23-0775 2000-up Front Stainless
23-0585 2000-up Rear Polish
For Touring
23-0978 2008-up Rear Polish
23-0840 2008-up Rear Stainless 23-0468 23-0585
23-1040 2008-up Front (Pr) Polish
Note: 2000-up rotors have 2.25” I.D center hole, 23-0978
1979-99 rotors have 2.062” I.D center hole.
23-0300

23-1040

Steel Rotors
Disc Brake Rotors feature fine finish ground surface. Available with or without holes in steel
with zinc finish unless as construction as noted as stainless. Exactly interchangeable with
stock discs. Order bolt set separately.
Drilled Plain OEM Dia. Bolt Kit Fits Type
FRONT
23-0370 — 44210-79 10” 8792-5 1979-83 FLT Steel
23-0371 — 44210-79 10” 8792-5 1979-83 FL Stainless
23-0300 23-0301 44136-84 11.5” 8793-5 Cast 1984-99 FX FXST-FXSTS-FLST-FLT Stainless
44136-92 8794-10 Wire Cast or Wire Wheel
23-0534 — 44136-00 11.5” 8793-5 Cast 2000-up FXD, FLT Steel
8794-10 Wire Cast or wire wheel right side rotor
23-0538 — 44260-00 11.5” 8793-5 Cast 2000-up FXSTS-FLSTS Steel
8794-10 Wire Cast or wire wheel right side rotor
23-0535 — 44156-00 11.5” 8793-5 Cast 2000-up FXD-FXST-FLT Steel
8794-10 Wire Cast or wire wheel left side rotor
REAR
23-0307 23-0308 41791-79 11.5” 8791-10 1981-92 FXST-FXR Cast or Wire Steel
— 23-0155 41791-79 11.5 8791-10 1981-92 ST-FXR Stainless
23-0297 23-0313 40909-81A 12” 8791-10 81-84 FLH Cast or Wire .390 thick. Steel
23-0297 23-0313 40939-79A 12” 8792-5 79-85 FLT Steel
— 23-0321 40939-86A 12” 8847-5 86-99 FLT Steel
23-0536 — 41797-00 11.5” 9807-10 Wire 2000-up FXST-FXD-FLT Steel
9818-5 Cast Cast or Wire Wheel

133
Stainless Rotors
11.5”
Wyatt Gatling Polished Spoke Rotors. Number of spokes as
noted.
20 Spoke 18 Spoke Type Year
23-0149 23-0679 Front 1984-99
23-0150 23-0678 Rear 1979-99
23-0151 23-1517 Front 2000-up
23-0152 23-1518 Rear 2000-up
Polished SS Razor Rotors features full stainless construction
— 23-0895 Rear 1979-93
polished to high gloss. Order screw set separately.
23-0694
Rear, 11.5”
VT No. Year Side Screw Set Holes
23-0386 1993-99 Right 9807-10 Countersunk
23-0388 1979-99 Right
23-0392 2000-up Right
8791-10
9807-10
9818-5
Tapered
Wire
Cast
11.5”
Front, 11.5” 23-0534
23-0376 1984-99 Left 8793-5 Cast
2000-up Stainless Brake Rotors with vented swirl slots. Dura
8794-10 Wire
brand features polished finish.
23-0391 2000-up Left 8793-5 Cast
VT No. OEM Type/Side Model Brand
8794-10 Wire
23-0534 44136-00 Front Right FXD, FLT OE
23-0538 44260-00 Front Right FXSTS-FLSTS OE
23-0535 44156-00 Front Left FXD, FXST, FLT Dura
23-0694 As Above Front, Left As Above
23-0536 41797-00 Rear All OE
23-0598 41797-00 Rear All Polished Dura
23-1519 23-1519

10” Polished Razor Rotors. Note: 23-0848 has chrome center.


VT No. Fits Style
23-0847 Rear, L 1973-80
23-0848 Rear, L 1973-80
X Polished Stainless Brake Rotors.
23-0846 Front (L&R) 1978-83
VT No. Year Type
23-1519 1984-99 Front
23-1520 1984-99 Rear
23-1521 2000-up Front
11.5” 23-1522 2000-up Rear
23-1512

23-1500 11.5”
11.5” Dura Polished Rotors with chrome center portion.
VT No. Year Type Style Bolts
23-1500 1984-99 Front Hole 8794-10
23-1501 2000-up Rear Slot 9807-10 Dura Polished Stainless Rotors.
23-1502 1986-99 Rear Hole 9807-10 VT No. Year Type Bolts Wheel
23-1516 1986-99 Rear Razor 9807-10 23-1512 1984-99 Front 8791-10 Wire
23-1505 2000-up Front Slot 8794-10 8793-5 Cast
23-1513 1984-99 Rear 9807-10 Wire
23-1514 2000-up Front 8794-10 Wire
8793-5 Cast
23-1515 2000-up Rear 9807-10 Wire
9818-5 Cast
Order Bolts Separately.
Note: 2000-up rotors have 2.25” I.D center hole, 1979-99
134 rotors have 2.062” I.D center hole.
11.5” Stainless Disc Rotors

BIG TWIN
23-0651 23-1527 23-0659 23-0660

23-0687 23-0653
23-0661

11.5” Edart Rotor in polished stainless features uni- Fits Right and Left!
versal design to fit 1984-up front and rear applications. Edart Universal Rotor utilizes center ring & washers as
VT No. Type Qty noted.
23-0651 Swirl Ea Fits Year Ring Washers
23-0652 Spike Pr
Front 1984-99 Yes Yes
23-1527 Spike Ea
Front 2000-up No Yes
23-0687 Spoked Ea
Rear 1984-99 Yes No
23-0653 Pirate Ea
Rear 2000-up No No
23-0659 Spoke Ea
23-0660 10 Spoke Ea
23-0661 Floating Ea 23-1508
23-0658 All Washer Set

23-0638 23-0639

5-Spoke Polished Stainless by Dura Rotor.


VT No. Year Type
23-1508 1984-99 Front
23-1509 1984-99 Rear
6-Spoke Polished Rotor. 23-1510 2000-up Front
VT No. Year Type 23-1511 2000-up Rear
23-0638 2000-up Rear
23-0639 2000-up Front
23-0656 1984-99 Front
23-0657 1979-99 Rear

135
Rotor Bolts
Chrome Rotor
Bolts. See listing
for applications.
# Thread
A 7
/16 x 14 x 13/4
B 3
/8 x 16 x 11/2
C 7
/16 x 14 x 11/4
J 3
/8 x 16 x1
K 5
/16 x 18 x 7/8
L 5
/16 x 18 x 7/8
O 3
/8 x 16 x 1
P 3
/8 x 16 x 1
9818-5 8794-10

Chrome Front Disc Brake Rotor Bolts. Chrome Rear Rotor Bolts. 9818-5
Wheel Type Disc Year VT No. # Wheel Type Year VT No. #
FXST-FXDWG FXD
Spoke Single 1984-up 8794-10 K Cast 1997-up 9818-5 P
Cast Single/Dual 1984-up 8793-5 L Spoke 1992-up 9807-10 O
FLT FXST-FLST-FXR
Cast Dual 1982-85 8847-5 A Cast 1979-91 37-9236 J
Cast Dual 1980-81 8792-5 C Cast 1979-91 9632-5 J
Cast Single/Dual 1984-up 8793-5 L Spoke 1993-96 9807-10 O
Wire Single/Dual 1984-up 8793-5 L Spoke 1993-up 37-9237 O
FXR-FXD Spoke 1997-up 9818-5 P
Spoke/Cast Single/Dual 2006-up 2341-5 L FLT
Spoke/Cast Single/Dual 1984-up 8793-5 L Cast 1980-81 8792-5 C
*Note: 2 kits required. Cast 1982-85 8847-5 A
Cast 1986-91 9632-5 J
Cast 1992-up 9807-10 O
Spoke 1997-up 9818-5 P
44-0554 44-0528 44-0511
Rotor Bolt Spacers will adapt 1973-up FX-FL rear hubs to
accept rotors for front fork use, VT No. 44-0528 fits dual disc
type 1980-83 FXWG type.
VT No. OD ID
44-0528 3/8 5
/16
44-0511 /167 3
/8
44-0554 7/16 5
/16

Rotor-Pulley Spacers
20-0142 Rotor Spacers provide offset when required, with 7/16” bolt
holes. Each disc measures 2 1/16”
I.D. with 4 5/16” O.D. For 1980-99.
20-0343 VT No. Thick Material
23-0320* 1/16” Steel
19-0128 3/16” Steel
19-0452 3/16” Billet
19-0413 1/4” Steel 19-0412
2000-up Rear Pulley-Disc Spacers, sold as each. 19-0414 5/16” Steel
VT No. Thick Type VT No. Thick Type 19-0411 3/8” Billet
20-0346 1/16” Steel 20-0143 .750 Alloy 19-0412 1/2” Billet
20-0347 .125 Steel 20-0144 15/16” Alloy *Note: Use when installing flat rotor on 1973-75 Big Twin.
20-0343 .200 Steel 20-0145 1” Alloy
20-0344 .250 Steel 20-0146 1 3/8” Alloy
20-0345 .300 Steel 20-0147 1.5” Alloy
20-0142 .500 Steel

136
Rotor Covers
42-9955 2000-up Chrome Caliper/Rotor
42-9954

BIG TWIN
Cover Kit to fit touring models.
VT No. Type
42-0346 Kit
42-0706 Caliper Cover Only

42-0706 FLT-FLHT Chrome Rotor Chrome FLST Rotor Caliper


Covers fit all 1980-up FLT-FLHT 42-0333
Covers for 1986-99 models.
with dual disc. Completely covers VT No. 42-0333
the front disc. Includes required
spacers. Sold in pairs.
VT No. Years Type
42-9954 1984-86 Rotor
42-9955 1987-93 Rotor
42-0706 2000-up Caliper Set Chrome Phantom Cover fits rear axle area of
1986-99 FXST-FLST model.
Chrome Rear Rotor Covers. Bolts on for a
VT No. 42-0805
secure installation. Fits1986-99 FXST-FLST.
VT No. 42-0337

Brake “T”’s
23-9228 Billet Aluminum Brake Tees 23-3768 23-3769 23-3770
VT No. Type
23-9227 Front 3/8-24 inverted flare in all 3 holes
23-9228 Rear 3/8-24inverted flare
in 2 holes and 1/8 NPT in center hole

Universal Straight Chrome Union with bracket.


VT No. Thread
23-0635 1/8 NPT
23-0688 3/8 x 24
A B

23-3771

Chrome Billet Round Brake Tees. 23-3771 is for dual disc


Front Chrome Brake Line Clamp fits under triple tree to applications.23-3770 has countersunk mount hole.
secure stainless brake line. 1/4 x 20 mount hole. VT No. Style Holes Thread
VT No. Type 23-3768 Inverted 3 3/8 x 24
23-0675 A 23-3769 Inverted 2 3/8 x 24
23-0686 B NPT, Center 1
23-3770 NPT 3 1/8”
23-3771 Thread 2 3/8 x 24
32-0770

32-0425 32-0426

32-0443 23-0571 23-0572


23-0570
Chrome Steel Brake Line Tees with 5/16” mounting hole.
VT No. Type
23-0570 Center hole inverted flare 3/8”- 24 UNF, side
32-0434 32-0435 tubes 3/8”- 24 UNF
Hydraulic Brake Switch features heavy duty contacts and 23-0571 Center hole 1/8” - 27 NPT,side tubes
quality brass terminals. 3/8” - 24 UNF
VT No. Type Years Brand 23-0572 Center hole & side tubes 1/8” - 27 NPT
32-0426 Flag 1971-94 Replica
32-0435 Flag 1971-94 Accel
32-0434 Screw 1971-94 Accel
32-0425 Screw 1971-94 Replica
32-0443 Flag 1995-03 Replica
32-0770 Flag 2004-up Replica

137
OE Type Brake Lines
Rear Brake Hoses are made of rub-
ber, OE replacements. All hoses are
D.O.T. approved. Front Brake Hoses are of stock type rubber construction and
D. O. T. approved.
VT No. OEM Length Fits
23-0742 45112-84A 45” 1984-99 FXST
VT No. OEM Years Model 23-0743 — 49” 1984-99 FXST, +4” extended
23-3072 45156-84 1984-86 FXST 23-2297 45113-84 461/2” 1984-85 FXWG
23-2290 40956-82 1982-86 FXR 23-2311 45121-88A 421/2” 1984-94 FX-FXE-FXR-FXRS
23-3070* 40956-87 1987-94 FXR 1986-87 XL 1100
23-3069 45156-89C 1990-99 FXST 23-2298 45121-88B 421/4” As Above
*Note: Features banjo ends. 23-2299 45124-84 441/4” 1984-85 FXSB
23-2300 45122-84 39” 1984-85 XLX
23-2301 45143-86 38” 1986-99 XL 883
23-2302 42305-86 40” 1986-99 FLST
23-0754 45110-88A 42” 1988-95 FXSTS

Front Steel Brake Tubes are zinc plated. Front fits between
master cylinder and junction. Order rubber hose for final con-
nection to rear cylinder or caliper separately. Fits 1984-E87
FXST and L1984-85 FXWG. Replaces OEM# 45154-84.
VT No. 23-2303

Banjo Bolts
Brake Banjo Seal Washers feature built in O-Rings. Chrome Banjo Bolt Kits for use with univer-
sal or stock lines, front and rear, washers
included. The VT No. 37-8979 is to be used
VT No. OEM Type when a master cylinder or caliper uses a 3/8-
14-0567 41733-88 7/8”, 12mm fits handlebar cylinders 24 Banjo Bolt and the line has a 12mm hole
1984-00, single disc 23-0612
instead of 10mm.
14-0568 41731-88 3/8”, 10mm fits 1982-00 Dual Disc VT No. OEM Line Size/Item
Brake Calipers 23-0612 41747-82A 10mm 3/8-24
14-0578 41731-01 Fits 2001-up Master Cylinder & 23-0613 41731-82 10mm Washers
Brake Calipers 23-0614 41739-84 12mm 7/16-24
14-0048 41751-06A Fits 2006-up (Copper) 23-0615 45583-83 12mm Washers
Chrome Banjo Bolts include seal washers. 37-8979 Special Kit 12mm 3/8-24
VT No. Size MM Style 14-0568 41731-88 10mm Washer with O-Ring
2190-3 3/8 x 24 10 Dome 14-0567 41733-88 12mm Washer with O-Ring
2191-3 3/8 x 24 10 Allen 23-0842 41750-06A 2006-up
Banjo Bolt by Russell accepts brake light
2190-3 2192-3 7/16 x 24 12 Dome
switch and eliminates the need for junc-
2193-3 7/16 x 24 12 Allen
tion block. Replaces the standard 3/8 x 24
23-0882 2004-up XL 10 Hex
bolt. Sold each.
23-0883 2004-up XL 12 Hex
Allen Button Head Banjo Bolts sold without VT No. 23-0746
washers. 10mm Banjo Bolt by Russell features built
VT No. Size MM in bleeder.
37-8517 3/8-24 10 VT No. 23-0616
37-8518 7/16-24 12

Brake Switches
Hydraulic Brake Switch features heavy 32-0426
32-0435 32-0434
duty contacts and quality brass terminals.
VT No. Type Years Brand
32-0426 Flag 1971-94 V-Twin
32-0435 Flag 1971-94 Accel 32-0425 32-0770
32-0443
32-0434 Screw 1971-94 Accel
32-0425 Screw 1971-94 V-Twin
32-0443 Flag 1995-03 V-Twin
32-0770 Flag 2004-up V-Twin

138
Universal Brake Fittings & Bolts
10mm Russell Street

BIG TWIN
Legal Universal Brake
Lines. Build it yourself
line assemblies ready 23-4051
for adapter fittings. 23-4054 23-4279 23-4244
Preassembled with 23-4047
23-4050
high performance #3 stainless braided hose with a rugged 23-4053 23-4052
Teflon® inner and crimp-on chrome plated female swivel hose
23-4298
ends. Clear coated for abrasion resistance. Meets the guide-
lines of the D.O.T. MVSS-106 requirements and are 50-state
legal. Compatible with all brake fluids. 23-4293 23-4283
23-4396
VT No. Length VT No. Length VT No. Length
23-8352 4” 23-8120 32” 23-8282 58”
23-8002 6” 23-8130 34” 23-8229 60”
23-8010 9” 23-8342 36” 23-8332 62”
23-4281
23-8020 12” 23-8140 38” 23-8312 64” 23-4282 23-4380
23-4284
23-8030 15” 23-8242 40” 23-8322 66”
23-8362 16” 23-8150 42” 23-5833 68”
Chrome Adapter Fittings see listing for application. *Note:
23-8040 17” 23-8252 43” 23-5834 70”
Most Common Use.
23-8212 18” 23-8262 44” 23-5835 72”
VT No. Fitting Type Adapts To:
23-8050 19” 23-8192 45” 23-5836 74”
23-4047 10mm Banjo, straight 23-0746
23-8060 21” 23-8372 46” 23-5837 75”
23-4050 10mm Banjo, 35°
23-8070 23” 23-8160 47” 23-5838 76”
23-4055 10mm Banjo, 45°
23-8080 25” 23-8202 50” 23-5839 78”
23-4051 10mm Banjo, 90°
23-8090 26” 23-8170 52” 23-5840 80” 23-4052 7/16” Banjo, straight
23-8100 28” 23-8180 54” 23-4053 7/16” Banjo, 35°
23-8110 30” 23-8272 56” 23-4056 7/16” Banjo, 45°
10mm Banjo End Dual 23-4054 12mm Banjo, 90°
Disc Upper Hose fits 23-4057 12mm Banjo, Straight
1982-up style master 23-4058 12mm Banjo, 35°
cylinders for single or 23-4059 12mm Banjo, 90°
dual disc 23-4244 Male NPT, straight
23-8926 application.Hose has nut 23-4279 Male NPT, 90°
with inverted flare at 23-4293 Male NPT, 45°
opposite end. 23-4298 Male “T”
VT No. Length 23-6033 Flare Union
23-8926 24” 23-6034 3/8 x 24 Banjo Bolt
23-8927 26” 23-6035 7/16 x 24 Banjo Bolt 23-6033
23-8928 28” 23-6040 10mm x 1.25 Banjo Bolt
23-8935 32” 23-6041 12mm x 1.25 Banjo Bolt
Cable Clip with 5/16” hole snaps on fork 23-6036 3/8 x 24 Double Banjo Bolt
tubes to hold cables and brake hoses. 23-6042 10mm x 1.25 Double Banjo Bolt
VT No. MM 23-0746 3/8 x 24 Brake Switch Banjo Bolt
24-1023 39 23-6037 35° Rear Banjo, 10 mm
24-0497 41 23-6038 90° Short Rear Banjo, 10mm
24-1024 49 23-6039 90° Long Forward Control Banjo, 10mm
23-4396 3/8-24 Male Inverted Flare, straight, 2 pack
31-0315 31-0316 41mm Push On Fork
23-4380 3/8-24 Male Inverted Flare, 90° & 120°
Tube Clamps. 23-4304
*Junction block to master cylinder
VT No. Style
23-4281 3/8-24 Male Inverted Flare, 45°
31-0315 Smooth
*Rear Calipers
31-0316 Groove
23-4282 3/8-24 Male Inverted Flare, 90°, Short
*Junction Block to Front Caliper
23-4283 3/8-24 Male Inverted Flare, 90°, Long
*Junction Block to Front Caliper 23-4306
23-4284 3/8-24 Male Inverted Flare, 150°
*Forward Controls
23-4285 3/8-24 Male Inverted Flare, 60° 23-4307
23-4304 *Rear Calipers
23-4306 Front Wide Glide Junction Block
23-4307 Front Narrow Glide
23-4305 23-4305 90° Long Forward Control Banjo, 10mm
23-4303 23-4303 35° Short Rear Brake Banjo, 10mm
23-4304 90° Short Rear Brake Banjo, 10mm
139
Brake Lines
23-8745

Softails 23-8822
*Note: DOT approved.
Year Model Front Type Rear Type
1986-87 FLST — 9 23-8814 1
1987-99 FLST-FLSTC 23-8745* 9 23-8822 or
23-8839*
As Above +2 Ext 23-8987 9 23-8822
As Above +4 Ext 23-8988 9 23-8822 or
23-8839* 23-8771
As Above +6 23-8989 9 23-8822 or
2000-03 FLSTC 23-8745* 9 23-8838
Heritage Classic
1990-99 FLSTF-FLSTN 23-8745* 9 23-8839*
2000-06 FLSTF Fat Boy 23-8745* 9 23-8838

1997-99 FLSTS Heritage 23-8757* 23-8828 or 5


Springer 23-8839
2000-06 FLSTS 23-8757* 23-8838*
1984-86 FXST Standard 23-8728* 9 23-8814 23-8774
1987 FXST-FXSTC 23-8728* 9 23-8814
1987-98 FXST-FXSTC 23-8728* 9 23-8825 or
(man. after 2/1/87) 23-8837*
As Above +2 Ext 23-8946 9 23-8825 or
23-8837*
As Above +4 Ext 23-8947 9 23-8825 or
23-8837*
As Above +6 Ex 23-8948 9 23-8825 or 23-8731
23-8837*
1999 FXST Standard 23-8771 23-8837*
2000-up FXST Standard 23-8771 23-8838*
2000-up FXSTC Custom 23-8728* 9 23-8838*
1988-89 FXSTC Springer 23-8947 9 23-8830 or
23-8837*
1996-99 FXSTS Springer 23-8760 29 23-8837*
2000-03 FXSTS Springer 23-8760 29 23-8838* 23-8844
1995-97 FXSTSB Bad Boy 23-8761 30 23-8831 or
23-8837*
1999 FXSTB Night Train 23-8770 23-8837*
2000-up FXSTB Night Train 23-8770 23-8838*
2000-up FXSTD Deuce 23-8774 23-8838*
FL Touring/Dresser Series
Year Model Front Type Rear Type
1984 FLT-FLHT 23-8731* 26, 45 23-8811 5 23-8756
1985 FLT-FLHT 23-8731* 26, 45 23-8815* 5
1986-91 FLT-FLHT 23-8731* 26, 45 23-8847* 36
1992-96 FLT-FLHT 23-8731* 26, 45 23-8828 or 36
23-8842*
1997-03 FLT-FLHT 23-8731* 26, 45 23-8844* 5
1994-96 FLHR-FLHRI 23-8756* 23-8842*
1997-up FLHR-FLHRI 23-8756* 23-8844*
As Above +2 23-8997 23-8844* 23-8984
As Above +4 23-8998 23-8844*
As Above +6 23-8999 23-8844*
Upper Lines Only
23-8984 1984-02 FLT-FLHT 25” 10mm 25 Upper Line Only
23-8985 1984-02 FLT-FLHT 27” 10mm 25 Upper Line Only
23-8986 1984-02 FLT-FLH 29” 10mm 25 Upper Line Only

140
Brake Lines

BIG TWIN
23-8728

Fittings Shown
for Reference
Only

23-8728 Dyna Series


Year Model Front Type Rear Type
1991 FXDB Sturgis 23-8751* 9 23-8826 or 46
23-8836*
1992 FXDB Daytona 23-8749* 26, 28, 45 23-8836* 46
1992 FXDC Custom 23-8749* 26, 28, 45 23-8836* 46
2005 FXDC Custom 23-8773 23-8833
2006-07 FXDCI Custom 23-8769 —
1992-99 FXDL Low Rider 23-8749* 26, 28, 45 23-8836* 46
2000-05 FXDL Low Rider 23-8744* 26, 28, 45 23-8833*
2006-07 FXDL Low Rider 23-8768 —
1993-99 FXDWG Wide Glide 23-8728* 9 23-8836* 46
2000-05 FXDWG Wide Glide 23-8728* 9 23-8833
23-8773 2006-07 FXDWG Wide Glide 23-8766 —
1994-99 FXDS Convertible 23-8749 26, 28, 45 23-8836*
2000-03 FXDS Convertible 23-8749 26, 28, 45 23-8833*
1995-99 FXD Super Glide 23-8735 30 23-8836* 46
As Above +2 Ext 23-8982 30 23-8836* 46
As Above +4 Ext 23-8983 30 23-8836* 46
2000-05 FXD Super Glide 23-8773* 23-8833*
2006-07 FXDI Super Glide 23-8769
1999 FXDX Super Glide Sport 23-8772 23-8836*
2000-03 FXDX Super Glide 23-8774 23-8833*
Upper Line Only
VT No. Year/Model Length Type
23-8833 23-8980 1992-02 FXDL-FXDS 30” 10mm 25 Upper Line Only
23-8981 1992-02 FXDL-FXDS 32” 10mm 25 Upper Line Only
FX Series
Year Model Front Type Rear Type
1984-85 FXE-FXEF 23-8722* 9 23-8810 2
1984-87 FXS-FXRS- 23-8722* 9 23-8813* 3
FXRDG-FXRC
1984-85 FXSB 23-8725 9 23-8810 2
1984 FXRT 23-8726 9 23-8813 3
1984-86 FXWG 23-8727 9 23-8810 2
As Above +2 Ext 23-8953 9 23-8810 2
As Above +4 Ext 23-8954 9 23-8810 2
As Above +6 Ext 23-8955 9 23-8810 2
23-8846 1985-86 FXRS Sport 23-8760* 12, 28, 45 23-8813 3
1985 FXRT 23-8730 12, 28, 45 23-8813* 3
1986-87 FXRT-FXRD 23-8738* 26, 28, 45 23-8813* 3
1987 FXRT-FXRS 23-8738* 26, 28, 45 23-8813* 3
(Man. after 2/1/87)
1986-E87 23-8820 3
1987-93 FXRS Sport 23-8741* 26, 45 23-8846*
1987-94 FXLR 23-8743* 9 23-8846*
1988-92 FXRT Sport 23-8747* 26, 28, 45 23-8846*
1988-92 FXRT Sport Glide 23-8747* 9 23-8846*
1988-94 FXR, FXRS, FXRC 23-8746* 26, 28, 45 23-8846*
1989-93 FXRS Convertible 23-8749* 26, 28, 45 23-8846*
1999 FXR2, FXR3 23-8775* 23-8848*
1999 FXR4 23-8776* 23-8848*
Lower Lines Only
23-8957 1984-87 FXRT-FXRD Stock 20” 12 Lower Line Only
23-8956 1984-87 FXRT-FXRD -3” 12 Lower Line Only
23-8958 1984-87 FXRT-FXRD -4” 45 Lower Line Only
*Note: D.O.T. approved.

141
Inverted
Fork Kit
Chrome Billet Inverted Front Fork Kit
includes complete fork assembly with Billet
chrome caliper, stainless polished lazer Dura-
rotor and 60 spoke 21” front wheel assembly
with axle over all length noted.
VT No. Length
24-2126 34.5”
24-2127 36.5”
24-2128 38.5”
24-2129 40.5”

Chrome Inverted Fork Assemblies feature 45mm lower tubes with 63.5 mm upper tube
assemblies with overall length from the top of the tree to axle center as noted. Adjustable fork
stops permit installation on FXST or FXDWG models. Top nut, axle and fender mounts includ-
ed. Use with 1984-99 caliper, wheel and 11.5” rotor single disc.
VT No. Length Bolt On
24-0718 34.5” Caliper
24-0727 36.5” Mount Kit
24-0728 38.5” fits right or
24-0729 40.5” left side for
24-0716 31-0351 Brake Line Clamp inverted
24-0851 Seal Kit forks.
VT No.
Length
23-3772

Inverted Fork Oil Change

24-0716
VT No. 24-0716 Inverted Fork Oil Change

1. In order to change fork oil, raise the bike off of the floor and secure it.
2. Remove the front wheel
3. Remove the front fender.
4. Remove the front brake caliper and support it. Do not let it hang by the brake
line. Do not squeeze the front brake lever while caliper is in this position.
5. Now loosen pinch bolts in triple tree until forks can be removed.
6. Remove fork legs and turn upside down. Now remove lower caps (where axle
goes) from the fork tubes. Be careful as the caps are under spring pressure.
7. Drain oil out and refill with fresh oil 10 oz per leg of type ‘E’ fork oil.
8. Reinstall the lower fork caps. Use of the leg of tool VT No. 16-0573 will great-
ly aid in this step. Once lower caps are installed reassemble the fork, wheel,
fender and caliper assembly.

142
24-9013
Phatt Fork
Assembly

BIG TWIN
Chrome Billet Phatt Fork Kit features smooth top tree, massive
fork tube covers, hidden fork stops, smooth billet lower legs and
hidden axle. Trees are stock FXST rake. Available in stock (31”) to
+12” extended length. Use 111/2” single disc and caliper assembly.
Order tree set and leg set separate as two numbers. Tree set
includes upper covers and leg set includes lower covers in correct
length for tube application. Note: Parts listed on this page are not
compatible with any other trees or legs in this catalog.
VT No. Length
24-9000 Trees Only Stock Rake
24-9007 Trees Only 0° Rake for Raked Legs
24-9013 Trees Only 3° Rake
24-9014 Trees Only 5° Rake
For Stock Rake Trees For Rake Trees Phantom Billet
Leg Assembly
24-9001 Stock 31”
24-9002 +2”
Leg Assembly
24-9015 Stock 31”
24-9016 +2
Fork Assembly
24-9004 +4” 24-9017 +4
24-9006 +6” 24-9018 +6
24-9008 +8” 24-9019 +8”
24-9010 +10” 24-9020 +10”
24-9012 +12” 24-9021 +12”

24-0746 Installed

24-0746

24-0077
24-0078
Chrome Billet Phantom 41mm Fork Assembly
• Features hidden top bolt and lower clamp assembly screws.
• Kits include ball milled lower legs and axle to fit 11.5” rotor
and caliper, 1984-99 type.
Stock 3° Rake 5° Rake Length
24-5550 24-5567 24-8500 Stock (31”)
24-5552 24-5568 24-8503 +2”
Chrome Billet Forge Triple Tree Set fits 41mm tubes, includes 24-5554 24-5569 24-8506 +4”
1” stem, hidden top fork tube caps and collet clamp at lower 24-5556 24-5570 24-8507 +6”
tree and head lamp mount. 24-5558 24-5571 24-8508 +8”
VT No. Type 24-5560 24-5572 24-8509 +10”
24-0746 Stock 24-5562 24-5573 24-8510 +12”
24-0078 3° 24-5564 24-5574 24-8511 +14”
24-0077 5° 24-5566 24-5575 24-8512 +16

143
49 mm Forks 24-1203
24-1202
24-0925 24-0924

49mm Fork Components fit 2006-up FXWG forks.


49mm Fork Components fit 2006-up FXD forks. VT No. OEM Item Model
VT No. OEM Item Model 24-0948 47288-06 RH Slide Assembly FXDWG
24-0513 45947-06 RH Slide Assembly FXD 24-0949 47287-06 LH Slide Assembly FXDWG
24-0923 45948-06 LH Slide Assembly FXD 24-1202 46700-06 Top Tree (chrome) FXDWG
24-0924 45538-06 Top Triple Tree FXD 24-1203 46702-06 Lower Tree FXDWG
24-0925 46384-06 Lower Tree FXD 24-1217 46702-06 Lower Tree FXDWG
24-0926 48307-06 Top Cone Nut All 24-1235 46317-07 Set FXDWG
24-0953 48198-06 Lower Dirt Guard All 24-1029 Lower Tree ST
24-1059 46586-06 Chrome Leg Set 24-0926 48307-06 Top Cone Nut All
2339-5 Axle Spacer 24-0953 48198-06 Lower Dirt Guard All
24-0197 Top Nut Kit 44-0691 40923-06 Axle FXDWG
44-0699 Axle 24-1049 Tube Assembly FXDWG
24-0818 Stem Cover 24-1095 Chrome Leg Set FXDWG
2272-5 Clamp Screw 2337-5 Axle Spacer
Chrome Banjo Bolt Kit includes (1) 24-0197 Top Nut Set
7/16” and (3) 3/8 bolts with seals. 24-0818 Stem Cover
VT No. 23-0965 2272-5 Clamp Screw
Chrome Triple Trees fits FXCWC models.
VT No. OEM Type
24-1231 40638-08 Lower
Chrome Fork Boot Set fits 24-1232 46637-08 Upper
49mm FXD-FXDWG models. Chrome Triple Tree Set fits 2008-up 49 mm
Easy to install without dissembly FXDF models or as a conversion for Early
of fork. Model ST 1984-up.
VT No. 24-1213 VT No. 24-1154
Chrome Fork Boots fit 49mm FXD
style forks.
VT No. 24-0499 24-1029 24-1202

50-0265
50-0266

Trees to fit 1980-99 FXST-FXWG.


VT No. Type
24-1029 Lower
24-1202 Upper
50-0267 50-0882 49mm Fork Clamp will hold clutch cable position.
VT No. 31-1010
Steel Front Fender fits 2006-up with 49 mm forks.
VT No. Model Wheel
Grooved Billet Fork Clamps.
50-0266 FXD 19”
VT No. Size
50-0265 FXWG 21”
31-0323 49mm
50-0267 FXWC 21”
50-0882 FXDF 16”
Kwik-Klip attaches brake line or speedo cable
49mm Fork Brace fits to fork leg. I.D. is 49mm.
FXDWG 2006-up. VT No. 24-1024
VT No. 24-0983

144
Billet Forks

BIG TWIN
24-9520
Fork
Assembly

24-1152
24-1153

Complete 49 mm Fork Assemblies


include tree set right & left slider assembly, polished legs with
axle to fit 1991-up FXD, FXDWG and FXST as noted.
VT No. Fits
24-1152 FXD
24-1153 FXDWG
24-1273 FXST, Note: Chrome Lower Legs
24-1274 FXST
52-0169
Wheel
Chrome Billet 41mm Fork Assembly
• For 1949-99 FX-FL-FXST includes billet tree set, in stock or
raked configuration with pin type stops, chrome 11.5” single
disc torpedo bullet Billet lower legs, flush mount axle and
chrome fork tubes assembled.
• Dust covers, 1” neck bearings and axle supplied.
VT No. 3° Rake 4° Rake 5° Rake 6° Rake Length
24-0068 24-0987 24-0988 24-0989 24-0990 Trees
Only
23-0238 Brake 24-9520 24-9600 24-9601 24-9529 24-9538 Stock
31”
Billet Fork Assembly includes 21” 40 spoke chrome wheel 24-9521 24-9602 24-9610 24-9530 24-9539 +2”
52-0169 and Billet caliper 23-0238. 24-9522 24-9603 24-9611 24-9531 24-9540 +4”
Stock 3° Rake 4° Rake 5° Rake 6° Rake Length 24-9523 24-9604 24-9612 24-9532 24-9541 +6”
24-9801 24-8501 24-8502 24-8530 24-9803 Stock 31” 24-9524 24-9605 24-9613 24-9533 24-9542 +8”
24-9804 24-8504 24-8505 24-9805 24-9806 +2” 24-9525 24-9606 24-9614 24-9534 24-9543 +10”
24-9808 24-8513 24-8514 24-9809 24-9810 +4” 24-9526 24-9607 24-9615 24-9535 24-9544 +12”
24-9811 24-8515 24-8516 24-9812 24-9813 +6” 24-9527 24-9608 24-9616 24-9536 24-9545 +14”
24-9814 24-8517 24-8515 24-9815 24-9816 +8” 24-9528 24-9609 24-9617 24-9537 24-9546 +16”
24-9817 24-8520 24-8521 24-9818 24-9819 +10”
24-9820 24-8522 24-8523 24-9821 24-9822 +12”
24-9823 24-8524 24-8525 24-9023 24-9825 +14”
24-9826 24-8526 24-8527 24-9827 24-9828 +16”

145
Chrome Billet Fork
Assemblies

Chrome Billet 41mm Fork Assemblies for 1949-99 FX-FL-


FXST includes chrome billet trees, chrome smooth billet lower
legs, flush mount axle and chrome fork tubes assembled into
legs with chrome boot dust covers. Forks accept single disc
caliper and 11.5” rotor.
Stock 3° 5° Length
24-0685 24-9565 24-9566 Stock (31”)
24-0686 24-9567 24-9568 +2”
24-0687 24-9569 24-9570 +4”
24-0688 24-9572 24-9571 +6”
24-0689 24-9581 24-9582 +8”
24-0690 24-9573 24-9574 +10”
24-0691 24-9577 24-9578 +12”
24-0696 24-9575 24-9576 +14”
24-0697 24-9579 24-9580 +16”

24-7500
Installed

Smooth Leg
24-0685 Detail

Wyatt Gatling “Druid” Fork


Assembly. Units feature 6° trees with
rocket lower leg set which will accept
single left side 1984-99 caliper. Order
wheel separately.
VT No. Length
24-7500 +8”
24-7501 +10”
24-7502 +12”
24-7503 +14”
24-7504 +16”

146
Billet Fork
Assemblies

BIG TWIN
Chrome Billet 41mm Fork
Assemblies for 1949-99
FX-FL-FXST includes
chrome billet trees, chrome
ball milled billet lower legs,
flush mount axle and
chrome fork tubes assem-
24-9510 24-9513 bled into legs with chrome
boot dust covers. Forks
accept single disc caliper
and 11.5” rotor. Note: 5°
style trees have turn signal
24-9510 mount on lower tree.
Close Up

24-0921

Leg Note: 3°, +5°, have built in signal mounts.


Detail
Note: Trees included in kits listed below
have built in turn signal mounts in
lower tree.
24-9556

Stock 3° 5° Length
24-9510 24-9547 — Stock (31”)
24-9511 24-9549 — +2”
Make Fork Building Easy... 24-9512 24-9551 — +4”
24-9513 24-9555 24-9556 +6”
24-9514 24-9553 24-9554 +8”
24-9515 24-9558 24-9557 +10”
24-9516 24-9559 24-9560 +12”
24-9517 24-9561 24-9562 +14”
24-9518 24-9563 24-9564 +16”
A Select Tube Assembly
(Pre-loaded and Assembled)
B

41mm
Triple
Tree Set

C 41mm Lower Leg

147
Chrome Billet Fork Assemblies
24-0700

Close
Up

Chrome Billet 41mm Fork Assembly for 1949-99 FX- 24-0730


FL and FXST includes billet tree set, in stock, 3° or 5°
rake configuration with pin type stops, chrome 11.5” sin-
gle disc billet lower legs, flush mount axle, chrome fork
tubes assembled into legs with chrome billet dust cov-
ers, 1” bearings, axle and top nut.
Stock 3° Rake 5° Rake Length
24-0069 24-3000 24-5000 Trees Only
24-0700 24-0724 24-0730 Stock 31”
24-0701 24-0725 24-0731 +2”
24-0702 24-0726 24-0732 +4”
24-0703 24-0707 24-0733 +6”
24-0704 24-0708 24-0734 +8”
24-0705 24-0709 24-0735 +10”
24-0706 24-0710 24-0736 +12”
24-0711 24-0712 24-0737 +14” 16” FL Wheel Shown on Billet Fork
24-0713 24-0714 24-0738 +16” Assembly. Wheel has proper offset to
fit all 41mm forks which accept 1984-
99 single disc caliper. Order caliper,
speedo drive and spacer separately.
VT No. Item
52-0696 16” Wheel
36-0803 Speedo Drive, L.S.
44-0254 Spacer, R.S.

Fork Assembly for FLST


FLST Style Complete Front End Assembly
24-2019 includes the complete fork kit with the addition of
24-2019 Installed
Installed the 5 piece chrome fork cover set, 7” headlamp
and bracket, 16’ chrome wheel, speedometer
drive, chrome caliper, 11.5” drilled disc and fat
kid style or FLST style fender.
VT No. Type Caliper Slider
Fat Kid Style
24-2019 Kit Black Polish
24-2020 Kit Chrome Chrome
FLST Style
24-2021 Kit Black Polish
24-2022 Kit Chrome Polish

148
41mm 11.5”
Single Disc

BIG TWIN
Top View
Fork
Assembly
FXST Style Single Disc Fork/ Wheel and
Caliper Assemblies feature chrome trees with
1” stem. Available with polished or chrome lower
sliders without reflector boss with hard chrome
fork tubes and internals installed legs to accept
a left side single disc caliper and 11.5” rotor,
hard chrome fork tubes with internals assem-
bled, axle, neck, bearings, top cone and stem
nut, pinch bolts, and bearing dust covers are
included. Stock length is 31” overall. Kit also
includes a 21” all chrome assembled wheel with
bearings, drilled 11.5” rotor with chrome screws
and chrome disc caliper complete with mount
hardware and pads. Fits 1948-99 FX-FL.
24-2006 VT No. Caliper
24-2044 Polish
24-2006 Chrome

24-0598

FXST Style Single Disc Fork Assembly features chrome


trees with 1” stem, polished or chromed lower slider legs, to
accept 11.5” caliper and rotor, hard chrome fork tubes, axle,
neck bearings, top cone and stem nut, pinch bolts and bear-
Chrome Lower Tree Cover covers ing dust covers. Fork is 31” overall length (L) and legs are
area on lower tree below headlamp. assembled. Single disc unit accepts 11.5” rotor and left side
VT No. 31-9991 caliper.
VT No. Fits Year
24-9950 BT Single Complete 1980-99
The V-TwinTM Fork Assembly is shipped complete with axle, axle nut, spacer, 24-2004 As Above with Chrome Lower Sliders 1980-99
top nut, bearings, cone nut, dust cover, triple trees and fork tubes & sliders.
Fork tubes and sliders are fully assembled with internals. Final assembly of the 24-0598 Complete with Axle, Chrome Trees 2000-up
remaining components is done by the dealer. Every leg assembly is shipped and Lower Legs
dry. We recommend use of the appropriate fork oil such as Type B. The amount
of fork oil to add varies by model. A FX will need about 6 oz per leg, a FL will
need about 8.5 oz per leg and a FXWG need about 10 oz per leg. Due to oil
cling, dry for leg needs about 1 oz more to fill than a drained leg would require.

149
Replica Fork
Assemblies
41mm Glide Fork Assemblies include forged chrome replica triple trees
and hard chrome tubes on stock length forks and chrome tubes on over-
stock length and polished or chrome lower legs with all internals installed
less hardware. Stock overall length is 31”. Order axle kit separately. 24-1532
(A) FXWG, Dual 10” (B) FXST, Single 11.5” (C) FXST, Dual, 11.5” 24-1525
Polish Chrome Polish Chrome Polish Chrome
Stock 24-1500 24-1525 24-1502 24-1532 24-1501 24-1546
2” 24-1503 24-1526 24-1509 24-1533 24-1515 24-1540
4” 24-1504 24-1527 24-1510 24-1534 24-1516 24-1541
6” 24-1505 24-1528 24-1511 24-1535 24-1517 24-1542
8” — — 24-1512 24-1537 24-1518 24-1543
10” — — 24-1513 24-1538 24-1519 24-1544
12” — — 24-1514 24-1539 24-1520 24-1545

Fork Installation Kit includes 2 bearings, dust covers, top nut axle and
related hardware.
VT No. Type Year Model
24-0774 1 Disc 1984-99 FXST
24-0833 1 Disc 1986-99 FLST
24-0772 2 Disc 1984-99 FLT
24-0773 2 Disc 1986-99 FLST

41mm
Narrow
Glide

24-1241
24-1001
41mm Billet Fork
Complete Billet Fork Assembly as shown use with 1984-99 Assembly with 41 mm Narrow Glide will replace 39 mm
front caliper, to fit 1980-99 BT with 1” neck post. Forks meas- stock rake trees assembly on FXD models. Use with origi-
ure 32” overall length from top tree to axle. and 32” overall nal wheel and brake assembly from 1984-
VT No. length to fit 1984- 03. Wheel not included.
24-1001 99 calipers. VT No. Item Type
24-1241 VT No. Item 24-1275 Fork Assembly Dual
24-1547 Fork Assy 24-1276 Fork Assembly Single
24-1290 Leg Assy 52-0170 19” Wheel Single/Dual
44-0891 Axle 52-0171 21” Wheel Single/Dual

150
FXST 11.5” Single Disc
Style Fork Assembly to fit
Single FXR 1982-94 or 1991-up
FXR 1982-94
Disc
FXD 1991-up

BIG TWIN
FXD Dyna models and is
Style available with chrome triple
24-2005 trees, polished or chrome
lower legs without reflector 41mm Fork Assy
boss to accept a left side FXWG 10” Style Dual
single disc 1984-99 type Dual Disc Fork Assembly to
caliper and 111/2” rotor, hard Disc fit 1982-94 FXR is avail-
chrome fork tubes with Style able with polished or
internals assembled, axle, 24-9975 chrome lower sliders
neck bearings, top cone which are smooth at the
and stem nut, pinch bolts reflector boss area and
and bearing dust covers accept dual disc calipers,
are included. Stock unit is 10” rotors, chrome tees,
31” overall length. FXR bearings, axle, spacer
units do not include provi- and top nut. Hard chrome
sion for fork lock. tubes with internals are
Complete Single 11.5” Disc Fork Assemblies. assembled. Stock is 31”
VT No. Year Model Slider overall length. Units do
24-9971 1982-94 FXR Polished not include provision for
24-2005 1982-94 FXR Chrome fork lock.
24-2008 1991-05 FXD Polished
24-2007 1991-05 FXD Chrome
24-9997* 2000-05 FXDWG Polished
*Note: Does not include axle
Complete Dual 11.5” Disc Fork Assemblies. Complete Dual 10” Disc FXR Fork Assembly
24-9952 1982-94 FXR Polished VT No. Slider
24-9973 1982-94 FXR Chrome 24-9970 Polished
24-2009 1991-05 FXD Polished 24-9975 Chrome
24-2010 1991-05 FXD Chrome Complete Dual 10” Disc Fork Assembly & 21” Wheel Kits
Complete Single 11.5” Disc Fork Assy & 21” Wheel Kits. Include a 21” all chrome assembled wheel with bearings, two
Include a 21” all chrome assembled wheel with bearings, drilled 10” rotors with chrome screws and chrome caliper set
drilled 11.5” rotor with chrome screws and a chrome single disc complete with mounting hardware and pads.
caliper complete with mount hardware and pads. 24-2015 10” Dual FXR Polished
24-2017 1982-94 FXR Polished 24-2016 10” Dual FXR Chrome
24-2018 1982-94 FXR Chrome
24-2027 1991-05 FXD Polished
24-2028 1991-05 FXD Chrome
24-1237
24-1239 24-0745

24-0747

24-1277

24-1238
24-1236
Billet Fork Assembly Kit includes tree set with hidden top cap system, axle and bearings as noted.
VT No. Item Overall Length
24-0747 +2” Leg Assembly Only 34”
24-1236 +6” Leg Assembly Only 38”
24-1237 Leg Assembly Only 32”
24-1239 Leg Assembly Only 38”
24-1238 Leg Assembly w/ball mill 32”
24-1277 Leg Assembly w/ball mill 38”
24-0745 Stock Leg Assembly 32” 151
41mm Fork Assembly
11.5” Dual Disc
11.5” Dual Disc Fork/Wheel Assembly includes complete fork assembly. Kit also
includes a 21” all chrome assembled wheel with bearings, 2 drilled steel 11.5”
rotors with corn screws and chrome style disc caliper set and speedo drive and
adapter, complete with mount hardware and pads. Fits 1948-99 FX-FL.
VT No. Sliders
24-2038 Polished
24-2039 Chrome

11.5” Dual Disc Fork Assembly


11.5” Dual Disc Fork Assembly features FXST style components which includes Accepts
chrome triple trees, hard chrome fork tubes installed in polished or chrome lower sliders
with all internals installed, which accept dual 11.5” rotors and calipers, with 31” overall 11” rotors
length. Kit includes axle, spacer, neck bearings, top cone and stem nut and bearing dust
covers. If a front wheel drive speedometer is not desired, axle kit VT No. 44-0570 sepa-
rately.
VT No. Fits Sliders
24-9949 BT Complete Polish
24-9972 BT Complete Chrome
52-0127 21” Wheel with Chrome Spokes —
52-0181 21” Wheel with Stainless Steel Spokes —
24-9948 Right and Left Slider Assembly Polish
24-0517 Right and Left Slider Assembly Chrome
36-0547 Speedo Drive Adapter Kit
23-2226 Chrome Caliper Set

41mm 10” Dual Disc Fork Assembly


FXWG Style Dual Disc Fork/Wheel and Caliper
Assemblies to fit 1948-99 Big Twin FL-FX-FXWG fea-
24-1525 tures polished or chromed lower sliders without reflec-
Accepts Fork Only tor boss, hard chrome fork tubes and internals
10” rotors installed. Includes chrome trees with 1” diameter stem
and frame lock tab, neck bearings, axle spacer and top
nut. Stock length is 31” overall. Kit also includes 21” all
24-2011 chrome assembled wheel with bearings, drilled 10”
steel rotors with chrome screws, and choice of black or
chrome dual disc calipers complete with pads.24-9947
has smooth lower legs.

FXWG Dual Disc Fork


Assembly Front Wheel
Speedo Drive Kit will
allow use of 2:1 ratio
speedo. Kit includes
axle, speedo drive and
adapter flange.
VT No. 36-0547

VT No. Item Caliper Sliders


24-2000 Kit Chrome Polished
Fork Assembly Kit fits 1973-84
24-2011 Kit Chrome Chrome
FL, 1980-83 FXWG.
Fork Assembly Only
VT No. 24-0776
24-0779 Fork Assembly Polish
24-1525 Fork Assembly Chrome
24-9947 Fork Assembly Polish

152
Forks for FLT-FLHR

BIG TWIN
Chrome Fork
Assembly for FLT mod-
els. Features chrome
triple trees, chrome or
polished lower legs,
axle, chrome upper fork
covers and full chrome
cowl and handlebar top
chrome cover assembly.
Units accept dual disc
caliper as required by
year. 1984-86 models
require 1987-99 front
caliper set.
1984-99
VT No. Lower Legs
24-1220 Polish
24-1221 Chrome
2000-up
24-2222 Polish
24-2223 Chrome

24-9999

FLT Fork Assembly fits 1984-99 FLT and includes polished 24-1221
lower sliders with all internals and stock length tubes installed,
chrome triple tree set, chrome slider covers, axle, bearings
and dust covers. Accepts FLHR cowl set not included. Also
accepts 11.5” dual disc components.
VT No. Item
24-9999 Fork Assembly Complete with Chrome Sliders
52-0856 16” Chrome Wheel
24-0355 Cowl Assembly
24-0268 Top Handlebar Clamp
31-0246 Cowl Top Trim Piece
24-0522 R and L Leg Assembly, Chrome
24-0178 Black Upper Triple Tree
24-0177 Black Lower Triple Tree
24-0210 Chrome Upper Tree
24-0211 Chrome Lower Tree
24-0212 Chrome Tree Set
24-9960 Chrome Slider Covers
37-0860 Slider Cover Screws
24-0772 Axle and Fork Bearing Kit
44-0675 Axle Kit Only
17-0949 Nut Lock Tab
37-1010 Pinch Bolt Set

Complete Assembly with lamp, chrome upper fork leg covers and
chrome fork air baffle
VT No 24-0318
25-0985 Neck Hardware Kit avail-
able separately.
VT No. 24-0367

25-1155

Chrome Tree Set fit


1984-08.
VT No. Item
24-0212 Tree Set
25-0985 Riser Set
24-1155 Riser Top
153
“D” Style Replicas 24-9978 Installed

Glide Fork, FXSTD Style fea-


tures all chrome components,
including axles and nuts.
Bearings included.
VT No Year Model
24-9944 90-99 ST
24-9976 00-up FXD
24-0512 STD Leg Assy
24-0542 +2” Leg Assy
24-0080 STD Tubes Only

Chrome Billet Style Fork Assembly features chrome


machined triple tree set with “hidden” top nut. Chrome leg
assembly is smooth style to accept 2000-up left side caliper
2000-up and a FXSTD style fender. 1” neck bearing & axle kit included.
Chrome VT No. 24-9978
Deuce Triple Chrome “Fatty” Curved
Riser Set features pull back
Tree Set
styling as on 2000-up mod-
includes upper
els. Kit includes 2 piece cap
and lower tree. set and risers with 5” rise
VT No. and 2” pull back and 1/2” x
24-0666 13 internal threads.
Replaces 56033-00.
FXSTD Chrome Lower Triple VT No. 26-0539
Cover. Chrome cover dresses up
the unfinished underside of lower Chrome Fork
triple tree. Includes mounting hard- Brace fits 00-up
ware. Replaces 66021-00. FXSTD.
VT No. 42-0080 VT No. 24-0844

Chrome Riser Filler Trim fills space between ris-


24-0818
ers on FXSTD or VT No. 26-0539.
VT No. 25-0692 44-0617

24-0667
Chrome Riser Adapter Kit allows use of custom
risers on the FXSTD Deuce.
VT No. 26-0534 31-0656 44-0621 37-8138
2000-up FXSTD Steel Parts for FXSTD Forks.
Front Fender replaces VT No. OEM Item
59876-00. 44-0617 43354-00 Axle with Acorn Nuts
VT No. Type 31-0656 69163-00 Headlight Mount Block
50-0203 Raw 44-0621 43623-00 Axle Spacer Right
50-0199 50-0199 Raw 24-0667 48324-00 Cover Cone Nut
w/chrome bracket 37-8138 45718-60 Top Hex Nut Kit
50-0200 Chrome 24-0818 45690-80 Hex Nut Cover
50-0201 OE

154
Fork for FLST 41mm
FLST Fork Assembly is 1986-99 Replica style featuring a chrome top tree, black lower stem

BIG TWIN
with chrome or polished lower sliders with hard chrome fork tubes and internals installed to
accept 11.5” rotor. Includes neck bearings, top nut and axle kit. Unit accepts 5 piece chrome
tin fork cover set 24-9959 for the authentic look. Order fender, wheel, and tin set separately.
Fits 1949-84 FLH, 1971-84 FXE and 1985-99 ST models. Unit is 321/4” long overall length
from top tree to axle position. 24-2120 fork assembly has smooth triple trees.
VT No. Item Sliders Disc
24-9951 Fork Assembly Polish 1
24-0515 Fork Assembly Chrome 1
24-2120 Fork Assembly Chrome 2
24-9959 Chrome 5 piece Cover Set
52-0696 16” Wheel with chrome spokes
50-0770 Glide Type Fender
50-1075 As Above without trim holes
50-0764 Fat Kid Fender, pictured
23-3061 Left side, black caliper
23-3082 Left side, chrome caliper
24-9995 Right and Left Slider Assembly Polish
24-0511 As Above Chrome
Fork Assembly for 2000-up FLSTF, FLSTC models, with 32° frame rake. Kit includes fork
assembly, triple trees with bearings, dust shields and hardware. Available with finishes as
noted.
VT No. Lower Legs Trees
24-0530 Polish Black
24-0579 Chrome Chrome

24-2136
24-2136

Dual Disc Fork Assembly


Note: All related parts are available separately. accepts right and left 1984-88
Item VT No. style calipers to fit 11.5” rotors.
• 16” x 3 Wheel 52-0131 This combination gives the ulti-
• Fender 50-0764 mate in stopping power for
• Rotors (2) 23-0300 1948-84 FX-FL, 1986-99 FXST-
• Rotor Bolts (2) 8794-10 FLST. Overall length is 31”! The
• Gator Boots 28-0439 basic kit includes
• Caliper Set 23-2226 • FXST or FLH Tree Set
• Speed Drive 36-0547 • 24-0518 DD Leg Assembly
• Inner Tube (SV) 46-0115 • 24-0776 Fork Install Kit
Choice of Triple Trees: VT No. Tree Type
VT No. Type Fits 24-2136 FXST
24-0000 ST — 24-0514 FLH
24-0719 “D” —
24-0800 FLH Cowl
24-0829 Early SS Covers

155
41mm Glide Trees
FXWG-FXST Triple Trees
accepts 41mm fork tubes.
24-0000 Bottom tree features built in
rake and rounded edges.
Trees use VT No. 28-2218 24-0349
rubber bushing set and
headlamp bracket VT No.
31-9991 not included.

Replica Chrome Forged Steel Triple Tree Sets include lower


24-0007
bearing pressed on, dust shield set and upper bearing and
cone nut.
VT No. Year Model
24-0346 1980-87 FXWG-FXST
24-0347 1988-99 FXST
24-0348 1986-99 FLST
VT No. OEM Years Item 24-0349 1992-05 FXDWG
TREE SETS 24-0350 2000-up FLST
24-0000 — 1980-87 FXWG 24-0212 1984-up FLT
24-9930* — 1988-99 FXST
24-0993 — 2000-up FXST 24-9933
24-0540* — 1992-05 FXDWG shown with
TOP TREE ONLY built in
24-0007 45672-80 1980-88 FXWG-FXST stops.
24-0062 45672-80A 1989-up FXST 24-0064
LOWER TREE ONLY
24-0825 45665-80A 1980-87 FXWG
24-0843* 45665-80A 1980-87 FXWG
24-9933 45640-88B 1988-99 FXST
24-0006* 45679-92 1992-05 FXDWG
*Note: Include lower bearing.
Chrome FXST Lower Fork Stem accepts 41mm fork tube and
Chrome Top Tree for
fits FXST or neck cups with built in stops.
1989-up FXST-FXDWG VT No. OEM Years Type
features updated design. 24-9933 45640-88B 1988-99 V-Twin
Replaces 45672-80A. 24-0064 Without lock 1988-99 V-Twin
VT No. 24-0062 24-0235 45640-00 2000-up OE
31-9991

42-0236
31-0140
Chrome FXWG-FXST Headlight Bracket mounts bottom
mount headlights on fork, also covers rough casting on lower
tree.
VT No. OEM Years
31-0140 67773-80 1980-up
31-9991* 67773-80A 1986-93
42-0236* 45685-93 1993-up
Chrome “D” Style Tree Set features chrome steel construc- *Note: Does not have holes for front mounting. Mounts by
tion to fit 1980-99 ST models. headlight eye bolt only and acts as tree cover.
VT No. 24-0719 Lower Fork Stem Retaining Ring for
Lower Stem Pinch Bolts available in 1986-up all models. Replaces 45611-
Allen zinc hex or chrome allen. Chrome allen 86.
set for FXWG-FXST includes headlight VT No. 12-0979
Hex
bracket screws. Fork Stem Die Holder. Order
VT No. Type Fits Finish die separately.
37-8835 Hex 1949-up FL-FXWG-FXST Zinc VT No. 16-1011
9803-4 Hex 1949-up FX-FXST Chrome
9782-4 Allen FL-FXWG-FXST Chrome

156
1986-up FLST
Complete
Chrome Cover
41 mm Glide Trees
fit FLST models

BIG TWIN
Kit includes front
panel, left and
right panel, upper
24-0341
slider covers, side
24-0269
trim strips and
mount hardware.
VT No. 24-0838

Chrome Fork
Cover Kits fit
1986-up FLST in 3 24-0284
piece tin set or 5
piece which
includes slider
covers, stock
length.

24-0498
24-1266

VT No. Item/Style
24-9958 3 Piece Set
24-9959 5 Piece Set
24-1266 7 Piece Set
31-0404 Rear Panel Mount Brackets, pair
37-9127 Clip Nut Panel Mount
37-0571 Complete Fork Cover Mount Kit 24-0304
9981-8 Chrome Screw Kit only
FLST Smooth Chrome
Fork Cover Kit. Three
piece kit includes front
panel and matching left
and right panels. Fits all
2000-up FLST models.
VT No. 24-9047
FLST Fork Stem and Top fits 1986-up models with 41mm fork
Slider Covers fit 1986-up tube use VT No. 24-9959 fork tin set.
FLST model forks. Stock Note Sets 24-0304 and 24-0498 do not accept covers or cowls.
length is VT No. OEM Item Year Finish
6 5/8” overall. 24-0270 45605-88 Lower Stem 1986-99 Black
VT No. Finish 24-0271 45605-88 Lower Stem 1986-99 Chrome
24-9960 Chrome 24-0301*45605-88 Lower Stem 1986-99 Chrome
24-9986 Stainless 24-0307 45605-00 Lower Stem 2000-up Black
24-0306 45605-00 Lower Stem 2000-up Chrome
24-0263 45456-86 Upper 1986-up Chrome
Chrome Fork Cover Side Trim Strips 24-0269 — Set 1986-99 Chrome Top
replace stock alloy type 67891-99 on 1986- Black Lower
up FLST Softail models. 24-0284 — Set 1986-99 Chrome
VT No. 24-9911 24-0304 w/o lock tab Set 1986-99 Chrome
24-0498 Smooth Set 1986-99 Chrome
w/o lock tab
24-0341 — Set 2000-up Chrome
37-0505 4453 Top Nut with Chrome Cover
*Note: Includes lower bearing.
Fork Stem Lock Tabs replace broken, bent
or missing on stock lower triple trees, to be
welded on. Fits 1986-99 FLST.
VT No. 51-0104
157
41mm Triple Trees

24-0061

24-0061 Smoothie Triple


Tree Set features
hidden stem nut tree Ball Milled Chrome Billet Triple Tree Sets include top nut.
for use with 41mm Order bearings, cone nut and dust covers separately.
fork tubes. Kits 24-0069 Stock
include riser bush- 24-3000 3°
ings and stem hard- 24-5000 5°
ware.

24-0921
VT No. Item Rake Models Year
24-0061 Tree Set Stock BT 1949-99
24-0365 Tree Set 3° BT 1949-99
24-0366 Tree Set 5° BT 1949-99
24-0374 Tree Set Stock FXDWG 1991-up
24-0154 Top Plugs 1949-76
24-0155 Top Plugs 1977-99
24-2053 Stop Pins All Above

Ball Milled Chrome Billet Triple Tree Sets with turn signal
24-0068 24-0988
mounting holes in lower tree. Include top nut. Order bearings,
cone nut and dust covers separately.
24-1030 Stock
24-0921* 5°
Ball Milled Chrome Billet
Inverted Triple Tree Set with
hidden top stem nut. Order
24-1025 bearings, cone nut and dust
covers separately.
24-2053 24-1031 5°

Taper-Top Socket Fork Caps. 41mm


Contour Chrome Billet Tree Set Tree Set with hidden top nut Glide .
and pin stops. Order bearings and dust covers separately. VT No. Years/Model
Includes stem. 24-0154 1948-76 FLH
VT No. Rake 24-1200 24-0155 1977-up FLH-FXWG
24-0068 Stock FXD Fork Stop Kit is to adapt billet
24-0987 3° trees to FXD models.
24-0988 4° VT No. 24-0749
24-0989 5°
24-1025 5° As Above for use w/internal fork stops
24-0990 6°
24-1200 Stop Pin Set for 24-0068
Universal Fork Stop mounts to triple tree.
24-1201 Stop Pin Set for Above except 24-0068
VT No. 24-0492
37-8137 Chrome Flat Top Stem Nut replaces 45718-71
on 1978-86 FXE-FX-FXR.
VT No. Item
37-8137 Nut Lower Fork Stem Retaining Ring
9963-1 Washer for 1986-up all models. Replaces
37-0988 Washer 45611-86.
VT No. 12-0979
158
41mm Glide Trees

BIG TWIN
24-5003

24-0746 Installed

24-5006

24-5006
Installed

24-0980
24-0746

24-0077
Wyatt Gatling Billet Tree Sets.
VT No. Rake Style
24-5003 3° Smooth
24-5006 6° Druid
24-0979 Lock Pins
24-0980 Stop Kit

24-0956

24-1030

Raked Billet Tree Set with or without 5° built in rake and hid-
den stem. Stop pins included.*Note: Include signal mounts on 24-0078
lower tree.
VT No. Rake
24-0956 0° Chrome Billet Forge Triple Tree Set fits 41mm tubes, includes
24-1030* 0° 1” stem, hidden top fork tube caps and collet clamp at lower
24-1031* 5° tree and head lamp mount.
VT No. Rake
24-0746 Stock
24-0077 5°
24-0078 3°
159
41mm Lower Legs

24-0581 24-0684 24-0594 24-0584

24-1214
24-0585
24-0583 24-0586 24-0694
Chrome Lower Sliders for touring FLHT-FLHR models.
VT No. OEM Year
24-0583 45315-98 1984-99
24-0593 VT 1984-99
24-0586 46472-00 2000-up
24-0694 VT 2000-up
Chrome 24-1059
Dress Up Kit
Chrome Lower Fork Slider Sets replace stock polished slid-
fits 2000-up ers on stock 41mm fork assemblies.
FLT, FLHR VT No. OEM Year
includes lower For FXST-FXDWG-FXSTC (41mm)
legs, upper 24-0581 45305-98 1991-99
fork covers 24-0684 45873-91 1984-99
axle spacer 45874-91
set and outer 24-0683 VT As Above, Polished
nut covers. 24-0584 46477-00 2000-06
VT No. 24-1214 48660-07 2007-up
24-1245 For FXDWG (49mm)
24-1059 46589-06 2006-up
Chrome Lower Leg Cap Set fits For FLST-FLSTC-FLSTF (41mm)
2000-up Touring models. 24-0582 45310-98 1986-99
VT No. 24-1350 24-0594 VT 1986-99
24-0585 46482-00 2000-06
24-1215 46482-07 2007-up
24-9934 1980-83 FXWG Lower Legs feature
smooth design without reflector boss, for
1977-up Big Twin Glide Lower Leg Cap. dual disc 10” applications. Internals not
VT No. OEM Finish Fits included, replaces 45872-80 and 45871-
24-0328 45832-77 Polish 1977-99 80.
24-0336 45832-77 Chrome 1977-99 VT No. Finish
24-0352 45835-00 Polish 2000-up 24-9934 Polished, Smooth
24-0385 45835-00 Chrome 2000-up 24-0580 Chrome
49mm Lower Leg Set, chrome, fits
2002-up V-Rod replaces 46526-
02A.
VT No. 24-1198 49mm Chrome Lower Leg Sets sold
without seals and hardware.
VT No. Year Model
24-1345 2000-06 FXST
24-1346 2000-06 FXST
24-1347 2008-up FXWC

160
41 mm Billet Leg Sets

BIG TWIN
24-0882 24-9800 24-0959
24-6006
Rocket 41mm Chrome Billet
1984-99 FXST Billet Lower Extended Chrome Billet Lower Leg Set for 1984-99
Leg Set features 41mm torpe- Lower Legs. 41mm lower FXST. Features extended top cap
do shaped legs. Includes sliders available for 4”, 6” or 8” and pointed lower cap. Includes
caliper bracket for 111/2” caliper extended length for 111/2” sin- caliper bracket for 111/2” rotor and
and axle. gle disc. axle.
VT No. Item VT No. Length VT No. Type
24-0882 Leg Set 24-6004 4” 24-9800 Rocket
44-0256 Axle 24-6006 6” 24-0959 Hex Rocket
24-6008 8” 24-0998 Cap Set
Chrome 24-1230
Torpedo Wide
Rocket Billet Leg Set fits 41mm tubes
Glide Billet
on 1986-99 FXST-FLST.
Lower Legs for
VT No. 24-1230
singe disc
1984-99 FXST.
Includes taper
cone style top
cap.
VT No.
24-9829
24-0695
24-0748

Radii Billet Leg Set features


extended fork seal caps for
extreme tapered look. Use with
1984-99 FXST internals for 41
mm use. Includes tapered fork
boot caps.
VT No. 24-1550
Bracket allows use of pre99
Billet Leg Set on 00-up ST Chrome Billet Lower Legs fit 1984-99 FXST internal models
models, so original caliper can with single disc and 11” rotor. Axle included.
be utilized. VT No. Style
VT No. 24-1207 24-0695 Smooth
24-1210 24-0748 Ball Milled
Billet Lower Leg 44-0255 Axle
Sets fit 1984-99 ST King Kone Tapered Dust
calipers and tubes. Boots are constructed chrome
VT No. Type Billet alloy. Internal threads
24-1210 Fat screw on to billet legs with
24-1211 Stock threaded top. Kones have built
in O-ring to maximize sealing.
24-1211
VT No. 24-0937
Note: All Billet Lower Legs accept 1984-99 left side
calipers.

161
Replica 39mm 39mm WG Conversion Kits

Triple Trees
24-0669

Chrome Triple Tree Sets include upper and lower trees to fit
39mm fork tubes as stock on 1990-05 FXD models. 1988-up Wide Glide Conversion Kit fits XL models with 39mm
VT No. Item tubes and single 11.5” disc. Include tree set, axle, spacers and
12-0384
24-0669 Tee Set related hardware. Both kits use 1984-99 type front rotors.
37-0865 Screw Set VT No. Fits
12-0384 Bearing Set 24-9928 1988-99
24-0114 Dust Covers 24-0595* 2000-03
Chrome Top Triple Tree for 1988- *Note: 2004-up models require purchase of caliper & rotor kit
94 FXR, 1991-05 FXD-FXDL, 23-0563. 2000-03 require the purchase of 84-99 style rotor.
replaces 45739-87. 2005-up models require 44-0690 spacer kit for 1” axle.
Chrome Lower
Triple Tree Cover
fits 39mm forks 24-0958
1987-up designed for
easy installation.
VT No. Item VT No. 42-0342
24-0865 Top Tree
28-1503 Top Bushing Set
37-0862 Screw Set
Upper Bracket Cover fits 1988-up XL-
FXD 39mm forked models, when using
a custom bottom mount headlamp.
VT No. Item
42-0861 Cover
2272-5 Screw Set
39mm Lower Tree Applications.
VT No. OEM Fits Finish Narrow Glide Conversion Kit to fit FXD-XL 39mm models
24-0856 45563-87 1988-94 FXR-FXRT Polish includes upper and lower triple trees, stem, stem nut, fork
24-1020 45563-87 1988-94 FXR-FXRT Chrome stops, axle, axle spacers and fender spacers. For use with
24-0857 45561-87 1987-94 FXLR Polish 1984-99 FXST/FXDWG 41mm fork leg assemblies and 1984-
24-0665 45561-87 1987-94 FXLR Chrome 99 narrow glide 19” or 21” wheel assembly with aluminum hub
24-0859 45598-90A1990-05 FXD-FXDL Polish and front fender. Accepts 11.5” rotor and caliper (custom
24-0864 45598-90A1990-05 FXD-FXDL Chrome brakes may cause interference with laced wheels). Measures
Lower Fork Stem Retaining Ring 415/16” between fender mounts. For front wheel speedometer
for 1986-up all models. Replaces operation, replace left side axle spacer with speedo drive unit,
45611-86. VT No. Item
VT No. 12-0979 24-0958 Kit
36-2450 Speedo Drive
24-0855 35mm Lower Tree Applications. 24-0637 24-1278
VT No. OEM Fits
24-0806 45608-84 1984-87 FXR-FXRS
37-9073
24-0855 As Above Chrome
39mm Chrome Fork Stem Nut Covers fit over stock stem nut.
37-9073 includes 2 fork tube cap covers and 1 stem nut cover
for 1987-up FXRS-SP, 1988-90 FXLR, 1988-90 FXR.
Top Triple Tree for FX with 35 mm tubes. VT No. Fits
VT No. OEM Year Finish 24-0637 1987-up FXR, 48329-90
24-0802 45738-73 1973-86 Cast 37-9073 3 piece set as shown
24-0803 45738-73 1973-86 Polished 37-9520 3 piece set Flat Top Style
24-0826 45736-78B1973-86 Chrome 24-1278 3 piece set, Dome Top Style

162
39mm
Fork Kits

BIG TWIN
FX-FXR Fork Assembly with
Polished Lower Sliders.Complete
Narrow Glide Fork Assemblies for FXE,
FXR and FXD models. 24-8563 include
chrome lower sliders.
Dual Single Year Mode
— 24-8553 1988-94 FXR-FXLR
— 24-8554 1990-99 FXD-FXDL
24-9998 — 2000-05 FXD
— 24-8860 2000-03 FXD
— 24-8563 2004-05 FXD

24-0373 24-0076
39mm Chrome Single Disc Lower Fork Sliders.
VT No. OEM Fits Model Brand
24-0035 45275-98 1988-99 FXR-FXD VT
24-0373 45275-98 1988-99 FXR-FXD VT
24-0037 46492-00 2000-2003 FXD OE
24-0079 46292-00 2000-2003 FXD VT
24-0076 46562-04 2004-up FXD OE 24-8563
24-0353 46562-04 2004-up FXD VT
39 mm Fork Tube & Slider Assembly avail-
able in right and left pairs, completely assem-
bled. Units have hard chrome fork tubes, and
Flush Mount Axle fits 1988-04 FXD models, with 3/4” axle either polished or chrome lower sliders, with
and 39 mm forks. springs and all internal components
VT No. 44-0003 installed.*Note: OE as noted.

35& 39 mm Fork Plugs VT No. Disc Fits Slider


24-9966* Single 1987-94 FXR
Finish
Polish
39mm E-Z Fill Fork Tube Top Plugs 24-9967* Dual 1987-94 FXRT Polish
feature small oil fill cap built in to fork 24-1355 Single 1988-99 FX Polish
tube top plug which will allow fork oil 24-0244* Single 1990-99 FXD Polish
change/fill without removing top fork 24-9985 Single 1988-99 FX Chrome
cap. Pairs. 1988-up. 24-0242* Single 2000-03 FXD Polish
24-0863 24-0984 Single 2000-03 FXD Chrome
VT No. 24-0863

9913-2 24-0335
9914-2

41 mm Narrow Glide will replace


Chrome Top Fork Plugs fit 39 mm FXR, 1987-up. 39 mm assembly on XL models.
VT No. Type U/M Use with original wheel and brake
9913-2 Hex Ea assembly from 1984-03. Wheel not
9914-2 Dome Ea included.
24-0335 Flat Pr VT No. Item Type
Chrome Domed Top Bolt fits 35 mm. Fits L1985- 24-1275 Fork Assembly DD
Mid87 FXR. Replaces 45993-86. 24-1276 Fork Assembly SD
VT No. 8863-1 52-0170 19” Wheel SD/DD
Narrow Glide Axle Cap, alloy finish. Fit FX models 52-0171 21” Wheel SD/DD
35 and 39 mm for 1984-87.
VT No. OEM Fits
24-0506 45410-84 Left
24-0508 45994-84 Right
39mm Steering
Stabilizer Kit includes
brackets and adjustable 24-1275
round body dampener
piston. Fits 1991-05 FXD.
VT No. 24-0198

163
Fork Tube & Slider Assemblies
24-0763 24-0518 Fork Tube & Slider Assembly available in right and left pairs, completely assembled. Units
have hard chrome fork tubes, and either polished or chrome lower sliders, with springs and
all internal components installed.*Note: OE as noted.
VT No. OEM OEM Disc Fits Slider
41mm
24-9996 45860-84 45870-84 Dual 1984-99 FLT Polish
24-0522 — — Dual 1984-99 FLT Chrome
24-0524* 46495-00 46497-00 Dual 2000-up FLT Polish
24-0538 46495-00 46497-00 Dual 2000-up FLT Chrome
24-9917 46002-80 — Dual 1980-83 FXWG Polish
24-0516 — — Dual 1980-83 FXWG Chrome
24-0763 46002-80 — Dual 1980-83 FXWG, Smooth Legs Polish
24-9995 45915-86 45916-86 Single 1986-99 FLST-FLSTF Polish
24-0511 — — Single 1986-99 FLST-FLSTF Chrome
24-0521 — — Dual Disc 1986-99 FLST-FLSTF Polish
24-0518 — — Dual Disc 1986-99 FLST-FLSTF Chrome
24-0240* 45915-00 45916-00 Single 2000-up FLST Polish
24-0298 46211-01 46212-01 Single 2000-up FLST Chrome
24-9918 46004-84 46006-84 Single 1984-99 FXST Polish
24-0557 — — Single +2” 1984-99 FXST Polish
24-0510 — — Single 1984-99 FXST Chrome
24-0560 — — Single +2” 1984-99 FXST Chrome
24-0561 — — Single +4” 1984-99 FXST Chrome
24-0562 — — Single +6” 1984-99 FXST Chrome
24-9948 — — Dual 1984-99 FXST Polish
24-0539 24-0517 — — Dual 1984-99 FXST Chrome
24-0510 24-0512 46064-00 46066-00 Single 2000-up FXSTD Chrome
24-0241* 46004-00 46006-00 Single 2000-up FXST-FXDWG Polish
24-0539 46004-00 46006-00 Single 2000-up FXST-FXDWG Chrome
24-1052 — — Single +2” 2000-up FXST-FXDWG Chrome
24-0783 — — Single 1973-84 FLH Polish
24-0519 — — Single 1973-84 FLH Chrome
49mm
24-1283 46950-08 46953-08 Single 2008-up FXCWC (Right & Left) Chrome
24-0948 Right 47288-06 Single 2006-up FXDWG Polish
24-0949 Left 47287-06 Single 2000-up FXDWG Polish
24-0513 Right 45947-06 Single 2006-up FXD Polish
24-0923 Left 45948-06 Single 2006-up FXD Polish

39mm Chrome Fork Tubes


L1986-87 XL, 1987 FXR-FXRS models with showa fork
except fork except FXRT-FXRD. 35mm.
24-0434 Stock 23 1/4” replaces 45407-86
24-0018 As above Hard Chrome
24-0435 2” over stock 24-0107
24-0436 4” over stock
39mm
1988-94 FXRT, 1987-94 FXRS-SP. 39mm. 39 mm Fork Tube Assembly includes internals with springs,
24-0438 Stock 25 3/8” replaces 45393-87 assembled for 1987-99. Tube length is 23 3/8”.
24-0019 As above Hard Chrome VT No. 24-0107
24-0439 2” over stock 1984-E86 XL, 1984-85 FXE-FXEF, 1984-86 FXR+-XRS-
24-0442 4” over stock FXRDG-FXRC, except sport pkg. 35mm.
1988-up XL models 883-1200,1987-94 FXLR, 1988-94 FXR- 24-0429 Stock 23 1/4”, replaces 45407-83
FXRS 39mm (Except Hugger) 24-0016 As above Hard Chrome
24-0437 Stock 23 3/8” replaces 45381-87 24-0430 2” over stock replaces 45392-83
24-0020 As above Hard Chrome 24-0431 4” over stock
24-0438 2” over stock 24-0432 6” over stock
24-0439 4” over stock 1983-86 FXRT-FXRD, 1984-85 FXSB, 1985-86 FXRS
24-0442 6” over stock with sport package. 35mm.
24-0430 Stock 25 1/2", replaces 45392-83
24-0017 As above Hard Chrome
24-0431 2” over stock
164 24-0432 4” over stock
Attention!!
These fork tubes have been manufactured and tested for exact fit and applica-
tion per model. It can be difficult to identify the front end assemblies because
they may not always be original equipment. Before installing, compare old and
41mm Fork Tube Sets
new tubes. Be sure the stock top plugs fit into the new fork tubes. To avoid

BIG TWIN
scratching the chrome, we suggest that the tubes be lightly rubbed with oil
before installing into fork legs. Be absolutely sure you have the right tubes
before you install them. No fork tubes can be accepted for return that are FLT-FLHT
scratched or damaged due to improper installation or handling.
1984-96 FLT, FLHT, FLHR 41mm.
24-0411 Stock 20 7/8” replaces 45827-84
24-0027 As above Hard Chrome
1997-up FLT, FLHT, FLHR, 41mm
24-0045 Stock 20 7/8” replaces 45890-97
24-0046 As Above Hard Chrome
1984-86 FXWG, 1984-99 FXST, 1992-99 FXDWG, 41mm.
Polished Chrome 24-0412 Stock 24 1/4” replaces 45417-84
24-0021 As above Hard Chrome
24-0413 2” over stock
24-0414 4” over stock
24-0433 6” over stock
24-0472 8” over stock
Hard Chrome
24-0485 10” over stock
24-0487 12” over stock
24-0493 14” over stock
24-0961 24-0494 16” over stock
2000-up FXST-FXDWG, 41mm
24-0047 Stock 24 1/2” replaces 45417-00
41MM Fork Tube Assemblies are hard chrome finish. Note 24-0048 As above Hard Chrome
Brands listed. Include top plug, springs, spacers and internal 24-0049 +2” over stock
pieces completely assembled. Order bushing set separately. 24-0050 +4” over stock
FXST 1984-99 24-0051 +6” over stock
AEE Dura Length 24-0052 +8” over stock
24-0354 24-0960 STD 24.25” 24-0071 +10 over stock
24-0356 24-0961 +2” 24-0072 +12 over stock
24-0357 24-0962 +4” 24-0073 +14 over stock
24-0358 24-0963 +6” 24-0074 +16 over stock
24-0359 24-0964 +8” FLST
24-0509 24-0965 +10” 2000-up FLST-FLSTF, 41mm
24-0551 24-0966 +12” 24-0053 Stock 22 7/8” replaces 45930-00
24-0577 24-0967 +14” 24-0054 As Above Hard Chrome
24-0578 24-0968 +16 24-0055 +2” over stock
Leg Sets VT No. Length 24-0056 +4” over stock
FL 1977-84 24-0028 20.5” 24-0057 +6” over stock
FLH 1949-76 24-0032 20” 24-0058 +8” over stock
FXWG 1980-83 24-0029 24.5” 1986-99 FLST-FLSTF, 41mm.
FLST 1986-99 24-0070 22.875” 24-0461 Stock 22 7/8" replaces 45930-86
Bushing Set 24-0097 24-0022 As above Hard Chrome
24-0462 2” over stock
24-0463 4” over stock

165
Fork Brace

24-0768
Chrome Billet Fork Brace unique 3-
24-0983
piece design allows for easy installa-
tion on 41 mm fork assemblies.
24-0842 VT No. 24-0768

24-9984

24-0841
Installed
24-0841
24-0840

Tweek Bar Fork Brace is a two piece design which clamps


directly to fork tube. *As noted clamps directly to fork tube other
clamp to fork leg.
Chrome Fork Brace is 4 piece design for easy installation on VT No. Size Fits Finish
41mm or 39 mm forks. 24-9984* 41 mm 1949-84 FLH, Polish
VT No. Size Fits 1980-up FXWG-FXST
24-0983 49 mm 06-up FXDWG 24-0840* 41mm As Above Chrome
24-0842 41mm 1984-up FXST, 1983-05 FXDWG 24-0768 41 mm 3 pc Chrome
24-0841 39mm 1985-05 FXR, FXD

Steering Damper Kit


Billet Steering
Damper. Order
brackets sepa-
rately.
VT No. 24-0372

Alloy Heavy Duty Steering Damper is universal, multi-posi- Steering Stabilizer Kit includes brackets
tion, and adjustable, can be secured between the frame and and adjustable round body dampener
most forks. Fork tube and frame clamps sold separately. piston. Made in Japan.
VT No. 24-0168
A B

24-0657
31-0419
24-0170
Steering Damper Fork Tube Clamp in alloy finish available in
1 or 2 piece design for attaching damper end to fork tube.
Size 1 piece (A) 2 piece (B) 24-0196
35mm 31-0419 24-0659
39mm 31-9995 24-0657
41mm — 24-0658
Chrome Steel Mount Clamp
27-0057 with 3/8 mount hole. Use to
mount damper body to frame
tube. Sold pairs. VT No. Fits Fork Year
VT No. Size 24-0170 FXST-FXWG BT 41mm 1980-99
27-0057 1” I.D. 24-0196 FXST 41mm 2000-up
27-0059 11/4” I.D. 24-0198 FXD 39mm 1991-99
24-1027 FXDWG 41mm 1993-05
166
Fork Tube
Spring Sets fea- Fork Spring Kits
ture high tensile

BIG TWIN
strength wire
construction with 24-0179
ground ends.

Fork Sold in pairs for


OEM replace-
ment per the
Springs factory number.
For more fork
spring applications check factory parts book.
VT No. OEM Year/Model
39mm
24-0913 45376-87 1988-94 FXR-FXRS
24-0914 45384-83 1984-90 FXRT
20th Century Fork Spring Lowering Kits have progressively
24-0364 45941-95 1995-up FXD
wound springs that resist bottoming out. Installation requires
41mm
minor disassembly to lower the front forks 1 1/4” or 2” depend-
24-0907 46051-49A 1949-77 FL-FLH
ing on the spacer used. Kit includes springs, spacers and
24-0908 45837-77 1977-84 FLH, 1980-83 FLT
hardware. Easily converts back to stock by reinstalling stock
24-0902 46048-80 1980-83 FXWG
fork springs.
24-0911 46048-84 1984-99 FXST-FXSTC
VT No. Type Year/Model
24-0525 45931-00 2000-up FLST
24-0159 41mm 1984-up FXST, 1980-up FXWG
24-0526 46048-00 2000-up FXST
24-0160 39mm 1987-up FXR
24-0912 45853-83 1983-96 FLT 24-0161 35mm 1984-87 FX-FXR
24-0917 45892-97 1997-01 FLT 24-0179 41mm 2000-08 FLT
24-0915 45931-86 1986-99 FLST
Lower Damper Tube Springs. Progressive Suspension
VT No. OEM Fits Fork Springs feature high
13-9258 45374-87 87-up FXR-FXD, pair quality, high performance
13-1946 45933-86 86-up FLST, 2000-up FXDWG replacement fork springs
13-9258 eliminate front end sag,
reduce nose dive under
Street Tough Fork braking, improve corner-
Springs by 20th ing stability, increase ride
Century Suspension. comfort and allow forks to
Progressively wound utilize full travel. Sold in
springs are made pairs.
using drawn spring VT No. Size Fits
wire. Eliminates front 24-2057 39 1987-93 FXRS-SP, 1988-93 FXRT,
end sag, reduces nose 1991-up Dyna Glide, not FXDWG
dive under braking and 24-2056 39 1987-94 FXLR, 1988-95 FXR-FXRS,
improves stability. 24-2045 39 1995-up FXD
VT No. MM Year Type 24-2048 41 1984-up FXST-FLST-FLSTF-FXDWG,
24-0162 35 1975-87 Showa 1980-up FLT-FLHT-FLHS,
24-0163 39 1988-91 Showa, FXRS 1980-86 FXWG, 1948-84 FL
24-0164 39 1988-91 Showa, FXR 24-2040 35 1983-87 FXRT, 1982-87 FXR-FXRS,

“Full” Lowering Kits 1985-86 FXRD, 1973-86 FX-FXE-FXS-FXSB


24-2041 41 2002 V Rod

54-0570 Progressive
54-0571 24-1561 Suspension Fork
Lowering Kits.
Each kit comes with
Progressive rate fork
springs and spacers. Each
kit can be installed at two
different levels to lower fork
“Full” Lowering Kits include components to lower the front 1” or 2”.
and rear of ST models. Each kit includes shorter damper rods,
1” shorter kickstand and adjustable rear shock lowering set. The VT No. Fits
front of the FXST is lowered 2.5” and 2” on FLST models. Rear 24-1561 1984-up FXST-FLST,1993-up FXDWG,
is adjustable up to 1.5” on 2000-06 models and up to 2” lower 1980-up FLH-FLT, 1978-86 FL-FXWG
on 1989-99 models, using stock shocks. 24-1560 1991-92 FXD, 1993-up FXDL-FXDS,
VT No. Year Note: When installing these kits, you
1988-94 FXR-FXLR
54-0570 1989-99 must check ground clearance and tire 24-1559 1982-87 FXR-FXRS, 1983-87 FXRT,
54-0571 2000-06 to fender clearance. 1984-86 FX
167
Fork Damper Tube
1984-99 ST
Internal Fork
Hardware Kits
include springs,
damper kits, seal
kit, washer, inner
cap tube plug and
top taper fork cap.
VT No. 24-0767

Fork Tube Assemblies include chrome fork tube plug and


Fork Damper Tube caps, seals, springs and damper kit. Fits 1984-99 FXST.
Kit includes for 2 VT No. 24-0742
sides, damper tubes Fork Damper Tubes less hardware, pairs.
24-0678 VT No. Year Model
with rings, screws
and washers, lower 41mm
24-0470 24-0455 1984-99 FXST
stops, slider seal
washers and retain- 24-0678 1986-99 FLST
ing rings. For Showa 24-0180 1983-96 FLT
forks. 24-0148 1977-up BT Nylon Ring
VT No. Fits mm 24-0469 2000-up FXST
24-0470 1984-99 FXST-FXWG 41 24-0489 2000-up FLST
24-1270 2000-up FXST 41 24-0490 1997-up FLT
24-0471 1986-99 FLST 41 24-0199 2000-up FXSTD
24-0488 1983-96 FLT 41 39mm
24-0468 1987-93 FXR 39 24-0647 1987-93 FXR
24-0496 1995-up FXD 39 24-0476 1995-up FXD
24-0676 1987-up FXR Nylon Ring
24-0677 1990-up Dyna Nylon Ring
35mm
24-0456 45913-84 1984-86 FXR

Fork Damper Sets will lower


Replica Fork Damper Rods for all 39mm XL, except 1992-98
front forks on ST models 2.5”.
Hugger, all Dyna glides and 1987-94 FXRT-FXRS.Sold in
Use with stock fork springs.
pairs.
VT No. Year
VT No. 24-0464
24-0528 1984-99
24-0529 2000-06

Fork Internals
41 mm Damper Valve Set Fork Bushings.
24-0097
fits 2000-up FXST models. VT No. Fits
Allows accurate damping of 24-0450 1984-87 FXR Upper
oil flow. 24-0451 1984-87 FXR Lower
VT No. 24-0361 24-0182 1988-up FXR Upper
24-0181 1988-up FXR Lower
24-0449 1984-up FXST-FLT Upper
24-0361 24-0097 1984-up FXST-FLT Lower
24-0258 Lower Damper Tube Stop, sold in pairs. 9910-4 9758-2
24-0011
VT No. OEM Fits 24-0010
24-0258 45834-77 1984-99 FXST-FLT
1995-96 FXDWG Fork Drain Screws are supplied with washers, pair.
24-0491 45803-97 1997-up FXDWG VT No. OEM Use
2000-up FXST-FLT 9910-4 45790-80 1973-up Showa
24-0460 45403-84 1984-87 FXR 45986-73
24-0466 45463-87 1988-94 FXR 24-0010 45790-80 1976-up Showa
24-0375 45361-90 1990-up FXD 9758-2 45858-77 1977-up FLH, 1980-up FXWG
Chrome Fork Slider Bottom Cap Stud and Nut 24-0011 45858-77 As Above
Kit includes locknuts and studs. Fits 1973-up
Showa & Kayaba.
VT No. 8826-6

168
Fork Boots

BIG TWIN
Chrome Wiper Boot Covers are fork boots die-cast for a snug-
fit over the stock rubber fork wiper boot.
VT No. Item MM
24-0098 1980-83 FXWG, 1984-90 FXST 41
24-0600 1991-up FXST 41
1993-05 FXDWG 41
24-0606 1991-up FXST 41
1993-05 FXDWG 41
24-0363 1991-up FXST 41
1993-05 FXDWG 41
24-0499 2006-up FXD 49
24-9939 1987-up FXR 39
24-1218 2006-up FXD 49
24-1219 2006-up FX 49

Chrome Fork Boot Covers install without disassembly of fork.


No tools required!
VT No. Year Model MM
24-9941 1980-up FXWG-FXST 41
1993-05 FXDWG 41
24-1213 2006-up FXD-FXDWG 49

Rubber Fork Boots are designed for a better fit and improved
sealing and wiping action. Sold pairs.
VT No. Model MM

169
Stem Nut Covers
37-9520

24-0637
39mm Chrome Fork Stem
Nut Covers fit over stock stem Chrome Stem Bolt features dome shape stem bolt with
nut. 37-9073 includes 2 fork chrome washer replaces 4453 bolt and cover on 1986-up
tube cap covers and 1 stem FXST, FLST, FXR, FXD.
nut cover for 1987-up FXRS- VT No. 9978-2
SP, 1988-90 FXLR, 1988-90 Chrome Fork Stem Cap Cover has stud to
FXR. screw into 1980-up FXST-FXWG, 1986-up
VT No. Fits FXDWG Fork Stem
24-0637 1987-up FXR, 48329-90 VT No. 24-0818
37-9073 3 Piece Set as shown Chrome Fork Stem Nut
37-9520 3 Set Flattop Style Cover to fit over stock
37-0443 Acorn Stud for use on 1987-up FXR-FXST. stem nut and held in
Order nut separately. place by set screws. Fits
VT No. Item 35mm 1971-87 FX-FXR,
24-1209 24-1209 Stud 1 pc.
37-0443 Acorn Nut VT No. 24-0636

Fork Seals
V-Twin Deluxe Seal Kits include seals, 14-0704 GB Deluxe Fork Seal
gaskets, snap rings, washers and o- Rebuilding Kits include all
rings. James Kits include seals and o- pieces illustrated as appropri-
rings only. ate for each application.

James VT No. MM Year Models VT No. Fits Size


14-0038 14-0939 41 1984-up FXST-FLST 14-0700 1984-up FXST 41 mm
1987-up FLT-FLST 14-0701 1986-up FLST 41 mm
14-0042 14-0943 39 1988-up FXR-FXLR 14-0704 1988-up Showa 39 mm
14-0044 — 35 1984-87 FX-FXR 14-0705 1984-87 Showa 35 mm
14-0023 14-0956 Leak Proof Fork Seals feature a Teflon coat-
ing to reduce drag and carry a manufacturer's
lifetime guarantee, sold in pairs.
VT No. Size Fits
14-0252 41 mm 84-05 FL-FXST-
Fork Seal Sets are molded with factory part number, sold in FLT-FLST-FXWG
pairs. 14-0024 39 mm 88-up FXR
VT No. OEM Years Type MM 14-0254 49 mm 2006-up FXST, FXD
14-0016 45387-83 1982-up FXR-FXS-FXRT 35
14-0023 45875-84 1984-up FXST-FLST 41 Air Control O-Ring Kit for FLT
1985-up FXWG and FXR models. Kit includes o-
1987-up FLT rings and seals needed to repair a
1984-86 FLT leaking air control system. Fits
14-0021 45378-87 1987-up FXLR 1984-up FLT and 1984-93 FXR
1988-up FXRSE 39 models with air control front forks.
14-0956 45401-87 1988-up Dust Seal 39 VT No. 14-0045

24-0620

A-Slider Seal Washers are zinc plated. Fit 1987-up FXST. B-FXST Fork Seal Retaining Ring.
Replaces 45865-84. VT No. OEM Year Model
VT No. 24-0620 24-0614 45908-80 1980-87 FXS-FXSB-FXR, XL
24-0623 45905-87 1988-up FXR-FXD, XLH
Fork Seal Spacers.
VT No OEM Fits
24-0626 45377-87 1987-up FXR
24-0627 45386-83 1986-87 XL
170
Domed Allen Caps fit 1978-up WG
41mm forks. 41 mm Fork Plugs
VT No. 24-0981

BIG TWIN
24-0625
24-0599

24-0186
Chrome Fork Tube Top Caps are sold each unless noted as
pair. Replaces 45419-80 for 1980-up FXST-FXWG, 41mm.
Glide
VT No. U/M
9912-2 Ea Glide Fork Plug Kit includes fork tube plugs and matching
24-0186 Pr top filler cap plugs, FXST 1984-up.
VT No. Plug Style
Taper-Top Socket Fork Cap
24-0625 Stock
Set. 41mm Glide fits 1977-up
24-0599 Tapered
FLH-FXWG.
24-0187 Chrome Inner Fork Tube Plugs for
VT No. 24-0155
1984-up Big Twin glide model forks.
Replaces 45838-77.
Chrome Fork Tube Plug with 5710 VT No. U/M
washer. Fits FL, FXWG, Softail 8716-1 Each
1978-up. 24-0187 Pair
VT No. 2311-2 Tube Cap Washer & Seal
for Showa & Kayoba fork
legs, 10 pk.

VT No. OEM # Fits Finish


24-0616 45997-73 A 73-up FX-XL-FXR Zinc
24-0610 5710 A 80-up FXWG fits Tube Plug Zinc
9964-2 5710 A 80-up FXWG fits Tube Plug Chrome
24-0385 45835-00 2000-up BT Chrome
Detail Area Enlarged 14-0132 45773-48 B 48-up FLH-FXWG, Cap Seal

Fork Tube Plug Tool. Special socket fits 1948-up Glide Fork
Plug, 1/2” drive.
VT No. 16-0630

Fork Stops
Fork Stop Kit is to adapt billet
24-0894 24-0895 trees to FXD and BT models.
VT No. Type
24-0749 FXD
24-1208 BT

Universal Fork Stop


mounts to triple tree.
Stainless Steel Fork Stops mount to custom triple trees VT No. 24-0492
under lower bearing.
VT No. Model Year
24-0894 FXD 1991-up
24-0895 BT 1948-99
24-2053 24-1254

Fork Stop Pins lower trees may be drilled and tapped to


accept the stop pins.
VT No. Type
24-2053 Long
24-1254 Short
171
“Raked” Neck Kits 24-0283
Note: Rake Neck Kits are for Shown Applications only & Installed
Require longer Fork Tubes to be installed.
Chrome “Raked” Fork Neck Cup
24-0295
Set replaces existing removable cups
to provide 3° rake when installed. Kit
includes chrome cup set, bearing set
and dust covers with instructions. Kits
24-0292 & 24-0294 include longer
fork stem and adapter to fit neck, but
will not accept stock fork stem lock.
24-0292 and 24-0294 feature built in
24-0292 24-0294
external fork stop tab.
VT No. Year Model
24-0283 1960-87 FXST-FXWG
24-0295 1960-87 FXST-FXWG
24-0292 1988-up FXST,
1990-up FXDWG
24-0294 1991-05 FXD

24-0378 Raked Neck Kits include


24-0377 24-1268 chrome cups, bearings,
dust cover, stop tab and
longer stem. Longer fork
tubes required for installa-
Chrome Raked Neck Cups Only includes bearings and tion. Fit 1991-05 FXD.
races. A longer fork stem and longer fork tubes are required VT No. Rake
for installation on 1987-up BT frames. 24-0378 3°
VT No. Rake 24-1286 5°
24-0377 3°
24-1287 5°
24-1268 7°

Neck Cups with Stops


Chrome Big Twin Neck
24-0296 24-0671
Cup Kit features built in
fork stop on lower cup
to accept 1988-99
FXST lower fork stem
with integral stop. Kit
includes chrome upper 24-0670
and lower cups with
races, bearings and
dust shields.
VT No. Item
24-0231 Cup Kit
12-0384 Bearings Chrome Internal Fork Stop Kit includes pieces for complete
Chrome Mega-Neck Cup installation on Big Twins, and custom frames which accept
Set features 1” ID bearing set press in neck cups. Kit allows choice of turning radius of 35 or
with large OD on the outer 45 degrees. Instructions included.
race which will provide 1.68 VT No. Year Model Degrees
times the radial capacity and 24-0296 1936-87 BT 35° and 45°
1.57 times the axial capacity 24-0671 1988-up ST-FXDWG 45°
of a conventional bearing. Kit 24-0670 1982-94 FXR 45°
includes chrome cups, bearings and races and 2 dust covers. Smooth Neck Cup
VT No. 24-0300 Set features built in
stop and includes
races and bearings.
VT No.
24-0874

172
Chrome Smoothie Neck Cup
Kit includes races, 1” bearings
and dust cover set for Big
Big Twin Neck Kits

BIG TWIN
Twins. 24-0122
VT No. Item
24-0322 Kit
24-1156 Upper Dust Cover

B
A

Hex Neck Cup


Kit includes 1”
neck bearing set.
VT No. 24-0305
24-0119

24-0253

Fork Stem Bearings and Races. Order


separately as noted. Sold as each.
VT No. OEM Fits Item
Big Twin Neck Cup Assembly available as a complete kit
12-0335 Timken 1960-up BT Bearing
which includes chrome neck cups with races installed and a
12-0348 48315-60 1960-up BT Race
chrome top nut.
12-0383 Peer 1960-up BT Race
VT No. # Item
24-0122 All Complete Kit
Dust Shield Sets include upper and 24-0253 A&B Cup Kit
lower for 1982-up. 24-0119 B Cup Set, chrome
VT No. Finish 24-0121 B Cup Set, zinc
24-0117 Zinc 24-1271 B Cup Set, chrome without races
24-0114 Chrome Bearing Seal Set. Metal backed
seal fits all 1’ neck bearing applica-
Bearing Seal Set fits 1982-up XL
tions pair.
models.
VT No. 14-0174
VT No. 14-0174

Stem Nuts
Top Stem Nut & Cover Kit fits 1986-up FXST- 37-0443 37-0442
FLST, 1988-up FXR, FXD includes chrome
cover bolt & washer. Replaces 4453.
VT No. Item Fits
37-0505 Kit FXST-FXDWG
9976-2 Bolt and Washer Set FLST-FXD-FXR
9977-1 Chrome Cover FLST-FXD-FXR
Stem Nut & Lockwasher Kit Chrome Glide Acorn Nut is 1" x 24T available with shoulder
replaces 45718-60 on 1980-up for alignment in top tee, fits 1948-up FL-FLH.
FXWG-FXST. Includes 45717-63 VT No. Shoulder
lock washer. 37-0442 With
VT No. Finish Item 7802-1 With
8808-2 Black Kit 37-0443 Without
37-8138 Chrome Kit 7009-1 Without
24-0197 Zinc Kit
37-0597 Chrome Nut
24-0185 Zinc Nut
17-0924 Zinc Lock tab, 10 pk
1980-up FLT Neck 24-0278 24-0667 24-0279 24-0926
Bearing and
Lower Cone Nut for Big Twins.
Hardware Set as pic-
VT No. OEM Years/Model
tured.
24-0278 48330-48B 1980-99 ST
VT No. 24-0367
24-0667 48324-00 2000-up FXSTD
24-0279 48373-80 1980-up FLT
24-0926 48307-06 2006-up FXD
173
Kickstand 27-0539
27-0539 shown with
27-0536 extension

for FLT
27-0987 13-0182 28-0400

Chrome Jiffy Stand Kits for FLT models include jiffy stand leg,
13-9162 spring, bracket and bumper stop with mount hardware.
28-0438 VT No. Year
27-0540 1983-90
13-0545 27-0539 1991-up

27-0853
27-1694

27-0070
Kickstand Angle Plate fits FLT 1981-up with longer forks.
VT No. Item Finish
27-0070 Plate Alloy
27-0853 Kit Chrome
Chrome Kickstand Tab Kit Includes washer,
27-1695 acorn nut, and tab. Fits FLT.
VT No. Year
27-0546 1985-06
27-0549 1999-up
Kickstand Mount Brackets &
Springs for Touring models.
VT No. Year Item
27-0526 1981-08 Mount
27-1525 2009-up Mount
Chrome Jiffy Stand to fit FLT stock as replacement. 13-0182 1999-06 Spring
VT No. OEM Year Item 13-0545 2007-up Spring
27-1694 50075-83A 1983-90 Kickstand with spring 27-0526 27-0526
27-1695 50075-91 1991-up Kickstand
27-0987 50076-07 2007-up Kickstand
Springs Only
13-9162 50005-85A 1985-98
13-0182 50112-99 1999-06
13-0545 49725-07 2007-up
28-0400 50059-85A 1985-98 Bumper Pad
28-0438 50245-99 1999-up Bumper Pad
28-0437 50245-99 1999-up Bumper Pad

16-1600 Installed

16-1600
16-1600
16-1101
Center Stand bolts directly to the FLT model frame 1987-up. This stand
lifts the bike upright and stands by activating lever on the left side. In the
upright position, the bike looks great for display with better access for
cleaning, servicing and checking fluid levels and takes less space for
parking in a garage or with a group of bikes in a line up.
VT No. Type Finish Year
16-1600 Fixed Black 1987-08
16-1101 Adjustable Chrome 1999-08
CAUTION: NOT FOR USE AS RIDE OFF STAND.
Bagger Products

174
Custom Kickstands
Chrome Adjustable

BIG TWIN
Hidden Spring
Hidden Kickstands mount to
Spring! years listed with 2 bolts.
VT No. Years Model
27-0143 1988-99 ST
27-0144 2000-06 ST
27-0145 1982-94 FXR

27-0670 Installed

27-0143

Hidden
27-0515 27-0557
Spring!

27-0552 27-0537

27-0670 features adjustable leg


Wyatt Gatling Big Twin Kickstand Assembly
features adjustable leg and hidden spring.
Mounting is by 3 bolts on left front frame boss.
VT No. 27-0670

Weld On Stands Chrome Custom Kickstand Kit fits 2-bolt mounting. Unit
includes stand, spring, mount and tapered bolts. 27-0552 fea-
tures hidden spring.
VT No. Years Models
27-0515 1986-99 ST
27-0133 27-0557 1986-99 ST
27-0552 1986-99 ST
Weld On Kick Stand Assemblies feature chrome stand with 27-0537 1982-94 FXR
hidden spring. Units fit tube size as noted.
VT No.
27-0133
Size
1 1/8”
FXR
27-0134 1 1/4”
27-1785 1 3/8” 27-0135
27-0135 1 1/2”
27-0136 2” 27-1510 37-9118 37-0575
27-0140 Stand Only
27-0683 Spring Kit
27-1718
Weld On Kick 13-0154
Stand Assembly
includes weld on
13-9162
type heavy duty For FXR
mount, chrome 27-1510 50069-82 1982-90 FXR-FXRS-FXLR Kickstand
spring & chrome 37-9118 50009-82 1982-90 All FXR Kickstand Pin
kick stand with forged flat end. 27-1718 50031-91 1991-94 FXR-FXRS-FXLR Kickstand
VT No. 27-0257 37-0575 50009-91 1991-94 All FXR Kickstand Pin
Universal Weld On Kick Stand Mount accepts 13-0154 50011-30 1982-90 All FXR Kickstand Spring, Chrome
XL style stands. 13-9162 50005-85A 1991-94 FXR Kickstand Spring, Chrome
VT No. 51-0515 Kickstand Pad has a 4” diameter surface. Fits in
saddlebag or tool pouch to support stand on soft
pavement, each.
VT No. 48-0630

175
Big Twin
Kickstands

Jiffy Stand Assembly chrome as shown for 1936-85 BT-FL-


FX-FXWG and for 1984-99 FXST.
VT No. Years/Type
27-1620 1984-99 FXST Stock
27-1671 1984-99 FXST 1” Under
Chrome Stock Length Kickstand features a ball tipped built 27-1723 1986-99 FLST Stock
in extension arm that makes the stand easier to use. Fits all 9617-18 1936-99 Chrome Mount Kit 9617-18
1989-06 FXST models.
VT No. 27-3562

1980-99 WG-FXST Kickstand Assembly features chrome


steel construction with hidden spring mechanism.
VT No. 27-0254
Custom Jiffy Stand Assembly features full forged construc-
tion with chrome smooth contour design, including recessed
27-0536
mount screws for 1936-99 BT, 4-Speed, 1984-up ST models.
Stock length.
VT No. 27-0253 27-1644

For FXD 27-1644


Installed
27-0535
27-0593

27-0536
Installed
27-0521

13-0186
13-0176
27-0543

27-0955
1990-up Chrome Jiffy Stand to fit FXD, FXDWG &FXDL. Kickstand Extensions allow rider to more readily access side
VT No. Item Type stand. Requires drilling 1/4” hole through kickstand.
27-0535 Stand Stock VT No. OEM Model
27-0593 Stand 1” Under 27-0521 50214-98 1990-up FXD
13-0176 Spring 1991-01 27-1644 50055-90 1984-up FLT, 1986-06 FXST, FLST
13-0186 Spring 2002-up 27-0536 50233-00 1984-up FLT, 1986-06 FXST, FLST
27-0543 Catch 1991-up Kickstand Pad has a 4” diameter surface. Fits
27-0955 Lock 1991-up in saddlebag or tool pouch to support stand
on soft pavement, each.
VT No. 48-0630

176
Big Twin Complete
4pc Chrome
Kickstand Mounting
Kickstand

BIG TWIN
Kit includes kickstand
mount spring leg stop 27-0523 27-0794
and spring plate.
VT No. Year Model
27-0550 84-99 FXST
27-0551 86-99 FLST Forged Big Twin Kickstand for FXST made of heat treated
Chrome Smooth steel and chrome featuring flattened base as original.
Kickstand Bracket for VT No. Type Year
1980-99 FXST is one-piece 27-0523 Stock 1986-06
forged design with recessed 27-0538 2” Lower 1986-06
mount hardware. 27-0794 Stock 2007-up
VT No. 27-0250
13-9162 13-0588

Jiffy Stand and Shift Mount Plate


Chrome Bolt Kit to attach assembly to left
side of frame for 1936-99.
VT No. Type
13-0185 13-0176
7803-11 Acorn
9617-18 Hex

27-1625 B C D
27-0506 27-0503

13-0182 13-0545
27-0504 Chrome Kickstand Springs.
27-1622
VT No. OEM Model
Chrome Big Twin Kickstand Hardware. 13-9162 50005-85A 1986-up Softail,
VT No. Year Model 1991-up FXR
Mount Brackets 13-0588 5 pk 1986-06 ST
27-1622 1986-99 FLST (B) 13-0185 Heavy 1986-06 ST
27-1625 1986-99 FXST (B) 13-0176 50057-91 1992-up FXDG
Spring Plates (C) 13-0182 50112-99 1999-06 FLT
27-0506 1936-90 13-0545 49725-07 2007-up FLT, ST
27-0503 1991-06 ST 1989-06 ST Kickstand Tab Kit
Leg Stop (D) includes chrome tab, spring, washer
27-0504 1984-06 ST and acorn nut.
Kickstand Lowering Wedge fits under the VT No. 27-0545
mount bracket to change the angle of the
bracket and assembly when using shock or fork
lowering kits. VT No. 31-0215 Chrome Contour
27-0255 Kickstand Legs
28-0704 28-0400 28-0617
include lock tab. Fits
FXST models.
VT No. Item
27-0255 1989-99

28-0435
28-0438
28-0437 Chrome Adjustable
Kickstand Bumper Stops. Kickstand Locktab fits
VT No. Fits U/M 1936-up Big Twin models.
28-0704 1970-up BT 10 Prevents stand from hitting
28-0400 1985-98 FLT Each primary cover.
28-0617 1993-up BT, 2 VT No. 27-0514
fits in VT No. 27-0523
28-0435 1991-up FXD Each
28-0437 1999-up FLT Each
28-0438 2001-up FXD Each

177
Luggage Racks Chrome Sissy Bar
Luggage Rack of solid
steel fits all 16” tall sissy
bars, unique design for
easy installation or
removal. Mount holes
are 2 5/8” center to cen-
ter. May require drilling
for some applications.
VT No. 50-1011
50-0589 50-0588

Bolt On Luggage Racks mount to side straps of sissy bar as


noted, A= Rigid Side Plate B= Detachable Side Plate. Rack Sissy Bar Inserts
42-0017
area measures 8.5” x 7.75”. mount with screws
Brass
VT No. Model Type to cross bar.
50-0588 2006-up FXD A+B VT No. Type
2000-up FXST 42-0017 Brass
50-0589 2002-05 FXD A Eagle
50-0820 Chrome
Maltese

Chrome 50-0820

Toolboxes
50-0600 50-0605

31-1986

48-3094
50-0601

Replica Oval Toolboxes are for right side use and include
keys, 48-3094 is leather pouch insert for oval tool boxes. Tools
not included.
VT No. Finish Side
50-0600 Chrome Right
50-0605 Chrome Left 50-2072 50-2025
50-0601 Black Right installed
50-0607* Black Right
50-0608* Chrome Right FXST-FLST Toolbox Kit is chrome ribbed. Includes 2 keys,
48-3094 Leather Insert Pouch mount bracket, footpeg spacer and hardware.
50-0603 Key set VT No. Item
*Note: Requires purchase of appropriate mounting kit which 1984-99
includes correct knob as listed. 50-0604* Right Side Kit
31-1986 Right Side Bracket only
50-1012 Left Side Kit
31-1989 Left side bracket only
*Note: Fits all 1984-99 FXST models except FLSTF & FLSTN.
2000-up FLST and 2000-05 FXST
50-2017 Right Side Kit
50-2018 Left Side Kit
2008-up FXST
50-2072 Right Side
50-2025 50-2073 Left Side
2006-up FXD, FXDWG
Order 27-0861 relocated foot peg brackets separately. 50-2025 Right Side

178
50-0841
Sissy Bar
50-0811 Top
50-0800 Side Straps

BIG TWIN
50-0857

50-0844
50-0806

50-0843
Outside Width

SISSY BAR SIDE STRAP AND BACKS. Order top and straps separately.
Fitment Side Straps 16” Mini Lowboy Shorty Sissy Bar
Back Hand Rail Width
11”
2006-up FXST, FXSTB, FXSTS, 50-0844 50-1122 50-1121 — 111/16”
FLSTFSE
1984-99 FXST 50-0800 50-0811 50-0815 50-0819 83/4”
1988-99 FXSTS
1980-86 FXWG 50-0819
1997-99 FLSTS
2000-02 FXST-FXSTS-FLSTF 50-0844 50-0811 50-0815 50-0819 83/4”
FXSTB* 50-0858
2003-05 FXST- 50-0844 50-0811 50-0815 50-0819 83/4”
FXSTS-FLSTF-FXSTB
2005-up FLSTSC, FLSTN
2000-up FLSTS-FLSTC 50-0845 50-0811 50-0815 50-0819 83/4”
1986-99 FLST 50-0801 50-0811 50-0815 50-0819 83/4”
1991-95 Dyna FXD 50-0802 50-0812 50-0816 — 63/4”
1996-2001 Dyna, FXD 50-0826 50-0812 50-0816 — 63/4”
1996-05 Dyna WG 50-0237 50-0811 50-0815 50-0819 83/4”
2006-up Dyna WG 50-0857 50-0814 50-0818 —
2002-05 Dyna 50-0826 50-0841 50-0842 50-0843 71/2”
2006-up Dyna 50-0858 50-0814 50-0818 —
1994-96 FLHR 50-0803 50-0811 50-0815 50-0819 83/4”
1982-94 FXR 50-0806 50-0812 50-0816 — 63/4”
*Note: Requires 31-0070 for proper installation

Sissy Bar Pads


Mini Back Rest in black features
a stainless steel insert with 50-0852
chrome frame mounting system
for short sissy bars. Replaces
52513-94.
VT No. 47-0753 50-0816

B C Stock 50-0852
A

Semi-Curved 50-0853

Flat 50-0854
“Plug n’ Play” allows quick installation of sissy bar. Accepts
Button Sissy Bar Pads mount to square stock sissy bars, Mini 9
/16” sissy bar with 63/4” width as listed. Not for use with fiber-
fits 12” bar, 2 button fits 16” bar. Chrome mount clamps includ- glass fenders. Some stock installation may require additional
ed, black only. holes to be drilled.
VT No. # Type VT No. Style
47-1963 A Mini 50-0852 Stock
47-1964 B 2-Button 50-0853 Semi-Curved
47-1972 C Smooth 50-0854 Flat
31-1987 Brackets for Above 50-0816 11” Back
50-0812 16” Back 179
FXST-FLST Chrome Belt
Guard Kits
include pulley
Belt Guards cover with
upper and
lower belt
guard for ST
27-1567 models.

VT No. Year Tooth


27-0242 27-0157 1986-99 70
27-0158 1990-99 65
27-0159 2000-05 70
27-0161 2006 70
27-0160 2007-up 70
27-1571
FXST-FLST Upper and Lower Belt Guard Mount Kit.
VT No. Item
27-0519 Kit 1986-99
27-0544 Kit 2000-up
20-0241 28-0154 Rubber Grommet
12-0549 “T” Nut
37-0546 Acorn

20-0249
27-1614
27-1649

27-0480

Chrome Rear Belt Guards for FXST-FLST.


VT No. OEM Fits Teeth
27-1567 60533-86 1986-99 70
27-0242 60571-98 1990-99 65 Wide Tire 27-1704 20-0240
27-1571 60537-89 1990-99 65
20-0241 60533-00 2000-05 70
20-0249 60576-06 2006-up 70
27-0480 60550-08 2008-up FXWC
FXST Chain Guard fits 1984-85
models with rear chain. 27-1576
VT No. 27-1575 27-0687

27-1118
27-1706
27-0122 27-1115

FXST Short Chrome Belt Guard fits 86-99 FXST-FLST models.


VT No. 27-1706
FXST Nerf Guard 1986-99.
VT No. 27-0122
Chrome Lower Belt Guards for belt drive 1986-up FLST-
ST Full Belt Guard FXST models. Note: Pulley Tooth size.
VT No. OEM Year Teeth Belt
27-1649 60394-90 1990-99 61 1.5”
27-1704 60389-97A 1989-99 65 1.5”
27-1576 60366-89A 1986-99 70 1.5”
27-1614 Louvered 1986-99 70 1.5”
20-0240 60316-00 2000-05 70 1.5”
27-0687 60317-06 2006 70 1”
VT No. 27-1588 Shown Installed 27-1115 60655-07 2007-up 66 20mm
27-1118 60654-07 2007-up 70 1”
1985-99 FXST-FLST Full Chrome Rear Belt Guard
VT No. 27-1588
180
ST Custom Belt Guards

BIG TWIN
27-0185

27-1119

27-0185
Installed
27-1120

Shorty Chrome Upper Belt Guard for ST models. Includes


mounting hardware.
VT No. Year Belt Model
27-0185 1986-06 1.25”, 1.5” FX-FLST
27-1116 2007-up 20 mm FXST-FLST
27-1116 Installed 27-1119 2007-up 1” FLST
27-1120 2008-up FXST

Belt Guards FXR-FXB-FXD


27-0859
27-1568

06-up Shorty Upper


Belt Guard for FXD-
FXDWG models.
27-0534 27-0688 Installed VT No. 27-0688
27-1565
Chrome Rear Belt Guards for models listed. 27-1541 27-1650
VT No. OEM Fits
27-1568 91739-87A 1987-94 FXR-FXRS-FXLR
27-1565 91774-85A 1985-86 FXR-FXRS-FXSB
27-1727
27-0527 60293-90A 1992-99 FXD-FXDL-FXDWG 27-1651
27-0534 60293-00 2000-05 Dyna models
27-0859 60303-06 2006-up Dyna models
31-0946 49216-06 2006-up FXD Bracket

27-0945

27-0686
Chrome Lower Belt Guards for belt drive FXR-FXD-FLT
models. Note Pulley Tooth size.
VT No. OEM Teeth Model
27-0679 27-1541* 60397-88 70 1985-92 FXR
27-1650 60475-92A 70/65 1991-05 FXD
Chrome Dress Up Kits fit FXD models. Kits include upper 27-1651 60474-92 61 1991-05 FXD
and lower belt guard with a chrome pulley cover. 27-1727 60491-02A 70 1987-08 FLT
VT No. Pulley Size Year 27-0945 60478-93 70 1993-01 FLT
27-0679 70 1991-99 27-0941 60408-09 70 2009-up FLT
27-0680 61 1991-99 27-0686 60489-06 70 2006-08 FXD
27-0681 70 2000-06 *Note: Designed to match 27-1568 upper belt guard.
27-0790 70 2007-up

181
Steel Front Fenders
50-6064 50-6062

50-0266 50-0265

Steel Front Fender fits 2006-up FXDWG-FXD with 49 mm


forks.
VT No. Model
50-0266 FXD
50-0265 FXWG
50-6061 50-6065 50-0199

Steel Fenders fit 41mm FXST models, 4” wide for 21”


wheels. with raw brackets.
VT No. Bracket 50-0203
50-6061 Chrome 2000-up FXSTD Steel Front Fender replaces 59876-00.
50-6062 Raw VT No. Type
50-6064 Chrome 50-0203 Raw
50-6065 Raw 50-0199 Raw with chrome bracket
50-0200 Chrome
50-0125 Installed &
Painted 50-0201 OE
50-0878
50-0125

50-0764
Smooth Sides

50-0114

Glide Type Fenders are plain unfinished where noted,include


chrome or raw braces riveted on, fits 19” & 21” tires only. 50-0185
50-0172
1980-up WG and ST
VT No. Fender Bracket
50-0125 Plain Chrome
50-0134 Plain Raw
50-0126 Chrome Chrome
50-0114 Spring Type Raw Chrome
50-0876 50-0882
50-0606 Spacer Set for Above
50-0558
Fat Kid Steel Front Fenders fit 16” wheels on Glide Forks.
VT No. Fits
31-0096 50-0764 1986-99 FLSTF, Primer, 80-99 FXWG-FXST
31-0761 50-0878 1986-99 FLSTF, Primer, 80-99 FXWG-FXST, Smooth
50-0185 1980-up FLT
50-0172 1980-99 FXWG-FXST
50-0876 2000-up FLSTF
50-0882 2008-up FXDF
Fender Adapter Brackets allow installation of narrower Fat Kid
(FLST Style) front fenders on FLT-FLHT with 16” front wheels. Universal Sport Style
VT No. Years Finish Front Fender is rolled on
50-0558 1980-99 Alloy edge and in front. The brack-
31-0096 1980-99 Chrome Billet 50-0133 ets are not included.
31-0761 2000-up Chrome VT No. Type
Chrome Fender Mounts are 50-0133 Chrome (drilled)
.750 thick to mount custom fend- 50-0195 Plain
ers to wide glide forks. 50-0196 Chrome
VT No. 50-0579
50-0987 50-1119 Front Fender Tips fit FLST front 50-0195
fenders.
VT No. Style
50-0987 Eagle
182 50-1119 Smooth
Glide & Spring Fork Style Front Fenders

BIG TWIN
50-0176

50-0176
50-0770 Installed Spring Style Front Fender fits 18”, 19”,
and 21” wheels. Brackets must be fabri-
cated.
VT No. 50-0780
50-0758 Stock Skirted
Front Fender to fit
1997-up FLSTS
models, primer
50-0753
replaces 59164-97.
VT No. 50-0571

50-0570 50-0868

50-1075

50-0358
50-0794
Front Fender and Bracket for 2008-up
FLST SB. Sold separately.
50-1074 VT No. Item
50-0868 Fender
50-0864 Bracket

Glide Front Fenders for 86-up FLST, 1986- 50-2011


99 FLSTN. Replica except where noted*.
VT No. Fits
50-0770* 1986-up FLST, 1986-99 FLSTN
Fenders for FXSTS models for use with 21”
50-0753 1986-up FLST, 1986-99 FLSTN
wheels. Fenders are raw with raw brackets 50-0769
50-1075 Without trim holes
except as noted with chrome brackets.*
50-0358 2003-up FLSTC
VT No. Year VT No. Year
50-1074 1980-up FXST-FXWG Plain Front Fender is 6” wide, to use with
50-0176* 1989-92 50-0794 1988-92
50-0758 1993-96 50-2011 1997-up 16” wheels less brackets.
50-0570 1997-up 50-2012* 1997-up VT No. Type
50-0769 Flat
50-0138 50-0883 Round
Front Fender
Mount Kit attach-
Glide Front Fenders for 1987-up FLT. es fender to origi-
VT No. OEM Type nal style assembly.
50-0138 59093-87 1987-99, Replica 50-0910 50-0909
50-0945 59093-00 2000-up, Replica Fender Bracket Sets mount stock or
50-0946 W/o holes 2000-up universal fenders to Wide Glide or FX VT No. Year Model Finish
type forks, pair, chrome. 50-1087 1986-up FLST Chrome
VT No. Model 50-1085 1984-93 FXST Chrome
50-0910 1948-84 FLH 50-1088 1994-up FXST Chrome
50-0909 1980-up FXST-FXWG, 1973-up w/acorn nuts
37-6368 37-6369 FX-FXR 37-0895 1980-up FXST Zinc
Replacement Fender Rivets fit all FL ALL FENDERS ARE SHIPPED BARE 37-1011 1988-92 FLT Zinc
front and rear fenders, 25 pack. METAL AND ARE FACTORY RIVETED
VT No. Fits TOGETHER EXCEPT WHERE NOTED.
37-6368 Fender Brace
37-6369 Fender Top
183
Front Fenders fit Front Fender stock type
for 1970-up FX-FXR, in
raw steel, has chrome
35 & 39 mm Forks tubular type brackets riv-
eted in place.
VT No. Years
B
50-0789 1984-91
2531-12 Mount Bolts
50-0789 37-6370 SS rivets, 25 pc
A 50-0122 50-0164

50-1055 50-1050
50-0889
C

50-1049

50-0915
Narrow Type Front Fenders for 35 or 39mm forks feature a
raw or chrome steel fender with brackets riveted on. A Type fits
19” wheels on 1973-90 FX models, B Type fits 1983-up FXLR
and other 1973-up FX-FXR models with 21” wheel and 1991-up Chrome Fender Tips in stamped, includes screws. Fits fender
FXD with 19” or 21” wheel. width as noted.
VT.No. # Fender Brackets VT No. Style Width Type
50-0122 A Raw Chrome 50-1055 Eagle 4” XLS
50-0136 A Raw Raw 50-1050 Smooth 4” As Above
50-0123 A Chrome Chrome 50-1049 Smooth 5” FX
50-0164 B Raw Chrome 50-0915 Eagle 5” FX
50-0165 B Raw Raw Chrome Front
50-0191 B Chrome Chrome Fender Tip fits
50-0889 C Raw Raw stock front
LTD Style Fender is fenders. Lower
designed with slotted rear.
mounting holes enabling it VT No.
to fit most narrow forks. 50-0920
VT No. 50-0130

Springer Style Fender


28-0701 28-0702 28-0230
fits 1973-up 35 and 39
mm models. with 19” or
21” wheels.
VT No. 50-0116

28-2012 28-2013 28-2014


Chrome Front Fender Allen Head
Screws contain all the necessary
screws for mounting front fender brack-
ets to fender replacing and bracket to
fork legs. Use on all 1973-up FX stock Mud Flaps. Stock type for front & rear fenders for BT.
type front fenders. VT No. Type Color Note
VT No. 37-6367 28-0701 Rubber Black Plain
Chrome Stock Type Front Fender 28-0702 Rubber White Plain
Braces are tubular style. Use on all 28-0230 Leather Brown Plain
stock front fenders 1973-up. 28-2012 Leather Black Chrome Spots
VT No. Type 28-2013 Leather Black Blue Dots
50-0932 50-0932 Chrome Bracket Set 28-2014 Leather Black Red Dots
37-6370 Stainless Rivets, 25 pk Mini Front Mud Flap is leather with
Fender Rivets fit 1973-up FX-XL chrome spots.
models, stainless, 25 pk. VT No. 28-2235
VT No. 37-6370

184
FXD-FXDWG Bobbed Rear
Fender for FXST

BIG TWIN
50-0540 50-0541

Rear Fenders for FXD. 50-0565


VT No. OEM Year FXST Style Rear Fender Kit includes steel fender, chrome
50-0540 59634-90A 1990-95 struts in smooth or stock style, chrome license plate bracket
50-0541 59634-96 1996-98 and taillamp with hardware. Fits 1984-99.
50-0544 59634-99 1999-01 VT No. Type
50-0566 50-0564 Stock
50-0575
50-0565 Smooth

50-0849 50-0783

50-0587
50-0547 50-0516 50-0859
FXST Rear Fender fits stock struts, does not have reflector
indents.
VT No. Item Finish Year Brand
50-0783 Fender Primer 1984-96 VT
50-0585 50-0746 Fender Raw 1984-96 VT
50-0516 Fender Raw 1997-99 VT
Bobbed Rear Fender Kits for FXD-FXDL models include a
50-0205 Rear Raw 2000-05 VT
primed fender, license plate bracket and reflectors.
50-0193 Fender 2000-02 OE
VT No. Year Item
50-0849 Fender Raw 2006-up VT
50-0566 1996-98 Kit
50-0859 Fender 2006-up VT
50-0575 2002-05 Kit
50-0707 Plastic Fender 1984-99 OE
50-0547 1996-05 Fender
Splash Guard
50-0587 2002-05 Fender
50-0716 Bolts 2006-up VT
50-0585 2006-up Fender
9” Wide Steel Rear Fender
FXR Bobbed Style fits FXST struts
FXR Bobtail Fender Kit fits 1982- when used on 1986-99 wide style
94 FXR-FXRS-FXRS-SP-FXLR frames for 200 series tire, sold
complete kit includes fender and without holes.
chrome struts. Accepts stock or VT No. 50-0112
50-0777
custom taillight bracket. 50-0517 50-0518 FXST-FLST Rear
T No. Item Fender Extension to
50-0777 Fender Kit with struts replace stock plastic
31-0160 Stock Taillight Bracket extension. Flat panel
31-4012 Cateye Taillight Bracket design for 2000-up.
33-2018 Slice Taillight Bracket Kit VT No. Finish
FXR Stock Type Rear Fender fits 1981-up 50-0517 Stainless
FXR-FXRS models. Replaces 59634-81A. 50-0518 Chrome
VT No. 50-0768 50-0515

Dresser Rear Fender undrilled, fits


models with modification.
VT No. Width 50-0737
50-0942 6.5” 1986-99 FXST-FLST Rear Fender Extension
50-0471 7.5” to replace stock plastic extension.
50-0860 8.0” VT No. Finish Type
50-0718 8.75” 50-0515 Chrome Curved
50-0737 Stainless Flat Panel
185
FLST Rear Fender FLT
50-1021

50-0709
50-0715 50-0717
50-0586
FLT Replacement Rear Fender have a primer finish.
50-0717 is plain without holes.
VT No. OEM Fits
50-0708 59579-85 1985-90
50-0709 59579-91A 1991-96
50-0715 59579-99 1999-00
50-1520 — 2001-up
50-0896
50-0717 Smooth 1991-08
50-0896 2009-up
50-0718 Smooth 2009-up
50-0515 50-0737
50-0767

50-0591

FXST-FLST Rear Fender Extension to replace stock plastic


extension.
VT No. Years Finish Type
50-0515 1986-99 Chrome Curved
50-0737 1986-99 Stainless Flat Panel
50-0517 2000-up Stainless Flat Panel
50-0518 2000-up Chrome Flat Panel

FLST Replacement Rear Fenders. Can also be used on all


1986-up ST models uses 33-0301 taillight and includes indent
for turn signal bar. The 50-0767 does not have taillight cut or
indents for signal, for use with custom taillight.
VT No. OEM Year Brand
50-0158 59144-87A 1986-99 OE
50-1021 As Above 1986-99 Replica 50-1118 50-1119
50-0572 59144-00 2000-05 OE
50-0586 59144-06 2006-up Replica
50-1119 50-1118
50-0591 Plain 2006-up Replica
Fenders Only
VT No. OEM Year Type
50-0204 59757-97 1997-99 OE, FLSTS
50-0767 As Above 1986-99 Replica, Smooth
50-0987
50-0574 59155-00 2000-up OE, FLSTS Chrome Fender Tips fit FLSTF models.
Smooth Logo Type Size
50-1118 50-0987 Front 6 1/2”
50-1119 50-0988 Rear 7”

50-0782
50-0593
FLSTF Style Replacement fits FLST-FXST models. Accepts
33-0301 taillight, 1 piece design.
VT No. OEM Years Type
50-0782 59596-89 1986-95 Replica
50-0798 59596-96 1996 OE
50-0568 59754-97 1997-99 OE
50-0573 59596-00 2000-06 OE
50-0593 59819-06B 2007-up Replica
50-0594 W/o holes 2007-up Replica
28-0716 11430 1986-99 Grommet for wire

186
50-1070

BIG TWIN
50-2039 Installed

50-1069

Chrome FLST-FXST Struts are replicas in stock or smooth.


Note: Smooth struts fit all ST models but turn signals must be
relocated on some models.
VT No. Year
FXST
50-1070 1986-99 50-1071
50-2040 2000-05
50-2019 2000-05 (OE)
50-0649 2006-up
50-2042 2000-up

Chrome Allen Fender Strut Bolt Kits include 1986-99 FXST Fender Strut Mount Kit
necessary allen head bolts, washers & nuts for includes chrome socket bolts, special nuts,
fender mounting. washers and pasties chrome covers to
VT No. Year Model match cylinder head bolt dome covers.
37-8978 1986-99 FXST VT No. 37-8907
9920-46 1986-99 ST (4 hole Strut)
9921-56 1986-99 (6 hole Strut)
2044-26 2000-up ST models
2043-26 2000-up ST models
(Low Profile)
9921-56
Chrome Rear Fender Support Mount Kit to
replace original hardware. Rear Fender Strut Chrome Mounting Kit are unique low pro-
VT No. Year/Model Style file allen hardware kits to mount struts to fender.
37-0542 1986-99 FXST, FLST Stock VT No. Item
37-8978 1986-99 FXST Allen 9920-46 Mount 4 hole struts on 1986-99 5-speed
2045-34 2000-06 ST Acorn Heritage Softail and Fat Boy, pictured.
2290-14 2007-up ST Allen 9921-56 Mounts 6 hole struts on
1986-99 FXST, FXSTC, FXSTS and Bad Boy.
2045-34 2043-26 FX & FL Softail 2000-up except FX Deuce

187
Fender Struts 50-1064
50-1106

50-1114 50-1115

50-1036

50-1123

50-1124
Chrome Fender Strut Sets with signal and mount holes.
VT No. OEM Fits Type
50-1064 59500-84 1982-86 FXR Strut
59501-84 1983-91 FXRT-FXRP Strut
50-1106 59542-87 1987-94 FXR Except Strut
59544-87 FXRT-FXRP Strut
50-1036 As Above OE
50-1114 — 1997-05 FXD Cover
50-1115 — 1997-06 FXDWG Cover
50-1123 2006-up FXD Cover
50-1124 2007-up FXDWG Cover

Rails
50-1061 50-1051
50-1084
Installed

50-1094

Front Bumpers feature rubber inserts as


original. Fits 1983-up Front, FLT-FLHR.
Replaces 91085-83B.
VT No. Item
50-1061 Rail with Rubber Front Chrome Front Fender Trim Rail
50-0453 OEM Style Rail Only Chrome Front Fender Rails fit 1984-up features V-Design to fit 1980-up FLT-
50-1058 Rubber FL style front fenders. Includes mount FLHR and 1986-up FLST models.
31-1346 Bracket stanchions and template. VT No. Model
VT No. 50-1084 50-1051 1986-up FLST
50-1094 1980-up FLT-FLH-FLHR
Front
Bumper
50-1016 50-1037 with origi-
nal cutter
Amber Front Fender Trim Lamps fit design.
right and left side of FL type 2 rail stock Includes
front bumpers. parts pic-
VT No. 33-2139 Chrome Rear Fender Rail fits 1986-up tured for
FLST models, features three point mounting
mounting. to FLH-FLT front fenders. Fender requires
VT No. OEM Years drilling for installation. Replaces 91075-55.
50-1016 91081-93 1986-99 VT No. Item
50-2016 91402-00 2000-up 50-1037 Complete Kit
37-9024 Chrome Eye Bolt Set
FLST Rear Bumpers with original cab-
bage cutter design grill.
VT No Grill
50-1041 With
50-1062 Without
188
Fender Tips

BIG TWIN
A B
50-1015 50-1066

1979-99 Chrome FLT Tips with light.


VT No. OEM Type Style
50-1132 50-1133 50-1025 59082-79 Front With Light (A)
50-1026 59658-79 Rear With Light (B)
Lower Fender Trim includes screws. Fit 1986-up FLST.
33-2081 59180-80 Front Lens only
VT No. Type
33-2082 68046-79 Rear Lens only
50-1015 Smooth
33-2083 w/Blue Dot Front Lens only
50-1066 Ribbed
33-2084 w/Blue Dot Rear Lens only
50-1132 Flamed
15-0694 68047-79 Rear Gasket
50-1133 Plain
15-0695 59181-80 Front Gasket
Chrome Front
50-1055 50-1050 33-0134 53439-79 Bulb 10 pack
Fender Tips in
2000-up FLT Tips with light.
stamped, includes
50-1150 59672-99 Rear With light (B)
screws. Fits fender
50-1151 68706-00 Front With light (A)
width as noted. LED Fender Tip Lamps
33-0656
50-1049 50-0915 fit 1980-up models.
VT No. Type Color
33-0656 Rear Red
33-0657 Front Amber
VT No. Style Width Type 33-0657
50-1055 Eagle 4” FXWG-FXST
50-1050 Smooth 4” As Above
42-0720 42-0721 Chrome Fender Grill
fits 1979-up Big Twin.
50-1049 Smooth 5” FX VT No. Type
50-0915 Eagle 5” FX 42-0720 Front
50-1118 50-1119 50-0987 42-0721 Rear

37-8784

50-0957
Chrome Fender Tips fit FLSTF models.
Smooth Logo Type Size Stainless Steel Replica Fender Side Trim Set fits 1982-up
50-1118 50-0987 Front 6 1/2” FLT, 1986-up FLST.
50-1119 50-0988 Rear 7” VT No. Item
50-0957 Side Strips
Chrome Front Fender
37-8784 T Bolts
Tip fits stock front
Neon-Look Front Bumper Tray adds a clas-
fenders, rear tail.
sic look to dresser models, FL-FLT. Includes
VT No. 50-0920
amber strip light.
VT No. Fits
42-0331 1976-84 FLH
42-0332 1980-up FLT, 1983-up FLHT

Emblems
38-6671

Chrome Fender Name Plate for Ultra Chrome Fender Name Plate for Road
Classic pair. Chrome Emblem Sets feature clips or King pair.
VT No. 38-6711 studs and nuts to attach to fender as VT No. 38-6710
Front Fender Decal original accessory, but can be mounted
“Classic” pair. to fenders and saddlebags, sold as pair.
VT No. Color VT No. Type
38-6712 Red 38-6671 Heritage Softail
38-6713 Gold 37-8842 Speed-Nuts, 10 pk

189
Front Engine Bar
FOR ENGINE BARS LISTED ON THIS PAGE
WARNING: THESE ENGINE/FRAME BARS MAY PROVIDE LIMITED LEG AND COSMETIC VEHICLE PROTECTION UNDER UNIQUE CIR-
CUMSTANCES (FALL OVER WHILE STOPPED, VERY LOW SPEED SLIDE). THEY ARE NOT MADE NOR INTENDED TO PROVIDE PRO-
TECTION FROM BODILY INJURY IN A COLLISION WITH AN AUTOMOBILE OR ANY OTHER OBJECT.

50-0995

50-2057

51-0991 51-0991
Installed

51-0986 50-2057
Lindby Custom Highway Bars with footpegs feature 1 1/8”
tubing for front highway bars and 1” tubing for rear. Both front
and rear have built in O-ring footpegs and rear highway bars
will work with stock exhaust systems.
Big Twin Front
VT No. Year Model
50-2055 1998-up FLTR
50-2056 1997-up FLT, FLHT, FLHR
50-2057 1981-96 FLT, FLHT, FLHR
51-0990
50-2058 2000-up FXST, FXSTS, FXSTD, FLSTS
50-2059 2000-up FLSTC, FLSTF
50-2060 1986-99 FLSTC, FLSTN, FLSTF
50-2061 1993-02 FXDWG
50-2062 1991-up FXD
Engine Guard features integrated rubber pads for foot rests. Big Twin Rear
VT No. Year Model VT No. Years Model
51-0995 1986-99 FLST 50-2065 1996-up FXST, FLST
51-0990 2000-up FLST 50-2066 1994-up FLHT, FLTR, FLHR
51-0991 1997-08 FLT 14-0977 Replacement O-Ring for Above Front or Rear
51-0986 2009-up FLT Highway Bars

50-2069 50-2070

27-0892 Installed
Lindby Chrome Custom Twinbar
Bar Clamps fit 1 1/4” engine bars to mount male peg sets. Combination Engine Guard with built in
VT No. 27-0892 flip down footpegs. Constructed from 1
Clamp Set 27-0892 shown with diamond peg 27-3549 1/4” O.D. tubing.
installed. Order pegs separately. VT No. Year Model
50-2069 1997-up FLT
50-2070 2000-up FLST

190
11/4” Front Engine Bar
FOR ENGINE BARS LISTED ON THIS PAGE
WARNING: THESE ENGINE/FRAME BARS MAY PROVIDE LIMITED LEG AND COSMETIC VEHI-

BIG TWIN
CLE PROTECTION UNDER UNIQUE CIRCUMSTANCES (FALL OVER WHILE STOPPED, VERY
LOW SPEED SLIDE). THEY ARE NOT MADE NOR INTENDED TO PROVIDE PROTECTION FROM
BODILY INJURY IN A COLLISION WITH AN AUTOMOBILE OR ANY OTHER OBJECT.

51-1047
51-0897

51-0891

FX-FXST
VT No. OEM Year Model
51-0891 49016-72D 1984-99 FXST
51-1047 49016-00 2000-up FXST-FXSTS-FXSTD
51-1046 31-9988 Lower Mount with clamps FX-FXST

51-0987 51-0882

51-1052

FLST 51-0879
51-0887
VT No. OEM Year Model
51-0897 49004-90 1986-99 FLST-FLSTF-FLSTN
1997-99 FLSTS
51-1046 49004-00 2000-up FLSTC-FLSTF-FLSTS
51-1052 49037-05 As Above Curved Style
Nerf Bars feature 51-0997
51-0945 integral peg area.

FXD-FXR
VT No. OEM Year Model
51-0987 49010-06 2006-up FXD-FXDWG
51-0997 W/Pad 2006-up FXD-FXDW
VT No. Year Model 51-0882 49007-90 1991-05 FXD Dyna except FXDWG
51-0945 1986-99 FLST 51-0879 49010-93 1993-05 FXDWG Dyna
“Leggins” are our 51-0887 49017-82A 1982-94 FXR
splash and weath- 51-0880
er shields which 51-0883
attach to front
engine bar by
easy close snaps.
Heavy naugahyde
construction. Fits
1980-96 FLT-FLH.
VT No. 48-3095
FLT-FLHS 5-Speed Models.
VT No. OEM Year Model
51-0883 49184-84A 1984-87 FLT, HT, HS with air
51-0880 49184-88A 1988-96 FLT, HT, HS
51-0878 49184-97 1997-08 All FLT
51-1525 49184-09 2009-up All FLT

191
FOR ENGINE BARS LISTED ON THIS PAGE
Chrome Rear WARNING: THESE ENGINE/FRAME BARS MAY PROVIDE LIMITED LEG AND
COSMETIC VEHICLE PROTECTION UNDER UNIQUE CIRCUMSTANCES (FALL

Frame Bars OVER WHILE STOPPED, VERY LOW SPEED SLIDE). THEY ARE NOT MADE
NOR INTENDED TO PROVIDE PROTECTION FROM BODILY INJURY IN A COL-
LISION WITH AN AUTOMOBILE OR ANY OTHER OBJECT.

27-0660 Installed

51-0850 Chrome Billet Engine Bar Foot peg


1997-up FLT-FLHS 5-Speed models. Bars do not include Mount fits on 11/4” engine bars to
reflectors. accept male pegs. for front engine
51-0935 49201-97 1997-up FLHT bars.
49205-97
27-0654
51-0936 49202-97 1997-up FLHTC
49203-97 VT No. Item
51-0850 49087-01 1997-up FLHR, FLHT 27-0654 Mounts
51-0851 49088-01 1997-up FLHTC 27-0660 Pegs and Mount Kit
1986-up FXST-FLST Footpeg Mount Kit
51-0885 49158-89B 1986-99 FXST-FLST allows male-type pegs
Except FLSTF-FLSTN 90-93 FLSTC to be mounted to 11/4”
51-0877 49261-00 2000-05 FXST-FLST ,2000-up FLST diameter engine bar.
VT No. 27-0651
Chrome Buffalo
Rear Frame
Guards are 1 1/4”
diameter for 1997-
up FLT-FLHT mod-
els. Will not accept
clamp on saddle-
bag guards.
27-0587
VT No. 51-0937

27-0892
Installed

27-0698 Chrome Mega Peg Set


includes Billet clamp set to
Bar Clamps fit 1 1/4” engine bars to mount male peg sets. fit 1 1/4” engine bars.
VT No. 27-0892 VT No. Item
Chrome Footpeg Mount 27-0587 Kit
Kits include clamp set and 27-0698 Clamp Set
extension bars to accept
male pegs.
VT No. Size
27-0032 1”
27-0033 11/8”
27-0034 11/4”
Inspection Tag Holder

31-0201 31-0282 Inspection Tag Holder is available in stainless or chrome.


31-0264 31-0963 Measuring 31/2” square with 1/2” or 3/8” mounting hole which
can mount to footpeg or shock studs.31-0282 is square type
which clamps on to 1” to 11/8” tube with worm clamp included.
VT No. Item Type
31-0201 Stainless .5”
31-0264 Chrome .5”
31-0983 Chrome 3/8”
31-0282 Chrome Clamp

192
FLT Shock Sets FXD Shock Sets
3/4” Lower Seat Height for FLT!
1” Lower Shock

BIG TWIN
54-0164

54-0147 54-0148
Chrome Low Touring Shocks will lower the seat height without 54-0143 54-0168
altering the ride. Low Touring Shocks have been revalved for a Chrome FXD-FXDWG Shock Set will lower bike 1”.Center to
comfortable ride while lowering the seat height by up to 3/4”. The center distance noted.
air adjustability feature of the stock shocks will be retained. VT No. Year Length
VT No. Model 54-0164 1993-05 11.5”
54-0147 2002-up FLT, FLHT, FLHS, FLTR and FLHR. 54-0143 2006-up 11.75”
54-0148 1991-01 FLT, FLHT, FLHS, FLTR and FLHR 54-0167 2006-up 10.5”
Manual Shock Pump with pres- 54-0168 2008-up 12” (FXDF)
sure gauge replaces 54630-03A
Mount Studs not included with shock sets.
from 0-60 PSI.
VT No. 16-0041

54-0021
Dura-Series Shock Sets
AEE Series Shock Sets are nitrogen charged with multi stage dampening and adjustable spring load. All
shocks are measured eyelet to eyelet and features chrome springs and caps with black body. *Note:
Denotes stock length.
Year Model 11” 11.5” 12.5” 13 13.5” 14.25
1980-04 FLT-FLHT 54-0020 54-0021 54-0022 54-0023* 54-0024 54-0025
1983-94 FXRT 54-0020 54-0021 54-0022 54-0023* 54-0024 54-0025
1984-94 FXRD 54-0020 54-0021 54-0022* 54-0023 54-0024 54-0025
1987-94 FXRS-FXLR 54-0020 54-0021 54-0022 54-0023* 54-0024 54-0025

11.5” Shock Sets for FXR-FXRS include


cams, pistons, and eye bolts, completely
assembled with chrome springs. Fits 1982-
89.
VT No. 54-0097

16-0409

16-0100
Shock Tools.
VT No. Model 54-0431 9986-8
28-0231
16-0409 1979-96 FXR
16-0100 1990-up FXD

Lower Shock Stud Kit includes two nugget nuts & 2 studs.
VT No. Year Model OEM
54-0431 1982-94 FXR-FXRS 1614
9986-8 1991-up FXD 3958
54-0514 54-0519 28-0231 1982-94 FXR Bushing, pair
Chrome Upper Shock Stud Covers. Upper
VT No. OEM Fits 54-0208 2008-up FXDF
54-0514 57408-88T 1982-94 FXR
54-0519 54341-96 1991-99 FXD

193
Shock Lowering Kits 54-0521

54-0508

FLT
54-0521
Rear Shock
Lowering

54-0534
Installed

54-0512

54-0513

54-0533
54-0534

54-0125

54-0537 54-0537
Installed

54-0126

Black Rear Shock Lowering Kits lowers rear frame area. Includes instructions, hardware and black brackets.
VT No. Fits Lowers 54-0512 1987-94 FXR 1”
54-0508 1985-96 FLT 11/2” 54-0513 1991-99 FXDG 1”
54-0521 1997-2001 FLT 11/2” (except FLHRCI) 54-0533 2000-05 FXDG 1”
54-0534 2002-2003 FLT 11/2” 54-0537 2006-up FXD 1”
54-0125 2004-up FLT 1”
54-0126 2004-up FLT 11/2”

Warning: Installing a lowering kit or shorter shocks will decrease initial ground
clearance.The motorcycle will be lower to the ground and care should be taken to avoid
bottoming, especially over bumps or in turns.
194
Lowering Kits for ST

BIG TWIN
54-0433 54-0434

54-0132

E-Z Adjustable is fully adjustable shock link for Softails. Left


hand threaded design allows adjustments in small increments
from stock to the drop of your choice. Adjustment is accom-
plished with open end wrench with no disassembly of shock
Billet Air Shock Set fits ST models. Compressor included. required. Fits OEM and aftermarket shocks.
VT No. Year VT No. Year
54-0129 1989-99 54-0433 1984-88
54-0132 2000-up 54-0434 1989-99
54-0588 Air Comp. 2000-up ST
Manual Shock Pump Lowering Kit
with pressure gauge allows 1.5”
replaces 54630-03A 54-0520 lowering.
from 0-60 PSI. VT No.
VT No. 16-0041 54-0520
Adjustable Softail Shock Mount for all
Mount Studs not included with shock sets.
2000-up models. Installs on the stock
shock and offers easy adjustment from Note: When installing these kits, you must check ground clearance and tire to
fender clearance.
stock ride height to two inches lower.
VT No. 54-0535

“Full” Lowering Kits


“Full” Lowering Kits include components to lower the front
54-0570 54-0571 and rear of ST models. Each kit includes shorter damper rods,
1” shorter kickstand and adjustable rear shock lowering set.
The front of the FXST is lowered 2.5” and 2” on FLST models.
Rear is adjustable up to 1.5” on 2000-06 models and up to 2”
lower on 1989-99 models, using stock shocks.
VT No. Year
54-0570 1989-99
54-0571 2000-06

Display Center Stands


Display Center Stands show
your bike with single lever on
left side allows bikes to be lift-
ed up on stand. Very little effort
required. Entire assembly fits
neatly under frame rails. 2 bolt
16-1522
16-1521 16-1600 installation.

VT No. Year Model Finish


16-1600 Installed 16-1521 Installed 16-1600 1980-08 Touring Black
16-1101* 1999-08 Touring Chrome
16-1521* 1992-07 ST Chrome
16-1522* 2008-up ST Chrome
*Note: With adjustable height
Caution: Not intended for use as a ride off stand.

Bagger Products

195
Shocks for 54-0162

FXST-FLST
AEE Chrome Adjustable Shock Assemblies fea-
ture full chrome finish with up to 1 1/2” lowering
capability.
VT No. Years
54-0163 1984-88
54-0161 1989-99
54-0161
54-0162 2000-up

Chrome Billet Shock


Sets fit 1989-99 ST mod-
els. Smaller diameter
allows more clearance for
custom installation.
VT No. 54-0131

54-0104

54-0105

Adjustable Chrome Shock Sets for ST models. Order bolt kit


separately.
VT No. Year Item Finish
54-0104 1989-99 Shock Set Chrome
37-0572 37-0475 54-0105 2000-up Shock Set Chrome
FLST-FXST Shock Stud Kit includes 4 bolts and 4 washers. 54-0123 2000-up Shock Set Black
VT No. Finish Year 37-0476 1989-99 Bolt Set
37-9090 Zinc 1989-99 37-0475 2000-up Bolt Set
37-0572 Chrome 1989-99
37-0475 Chrome 2000-up
Mount Studs not included with shock sets.

Shock Tools
Shock Tool allows disassembly and 1989-up ST Shock Tool for use with 3/8” ratch-
assembly of shocks on 1986-up Softail et drive.
models. VT No. 16-0917
VT No. 16-5506

ST Shock Spanner replaces


94555-89.
VT No. 16-0748

Dual Shock Tool


fits 1989-up FXST
16-5506
and 79-up FX-XL.
VT No. 16-0954

Shock Change Tool holds swing arm in Warning: Installing a lowering kit or shorter shocks will decrease initial ground
clearance.The motorcycle will be lower to the ground and care should be taken
position during shock change. to avoid bottoming, especially over bumps or in turns.
VT No. 16-0076
196
Rear Shocks

BIG TWIN
Progressive Suspension Air Tail FXST Shock Set features one
air spring shock and one coil spring unit. The air shock features
two separate adjustable air chambers that work in opposing direc-
tions. The main chamber is to support the load of the vehicle and
the second chamber sets the ride height. Comes complete with all
necessary air lines and fittings. The other shock uses a coil spring
to help support the bike.
Shocks Fits Compressor Kit
54-0047 1990-99 54-0049
54-0048 2000-up 54-0050
All shocks are measured eyelet to center of eyelet.

54-0049

Mount Studs not included with shock sets.

Progressive Suspension 440 Series Chrome Shocks feature two rebound damping circuits and are available in standard for the average single rider, heavy duty for
touring or carrying passengers.
Model/Year 11.0” 11.5” 12.0” 12.5” 13.0” 13.5”
STD Heavy Duty STD Heavy Duty STD Heavy Duty STD Heavy Duty STD Heavy Duty STD Heavy Duty
FLH-FLT
1980-04 54-4006 54-4011 54-4049 54-4050 54-4001 54-4019 54-4002 54-4020 54-4003 54-4021
FXR-FXRS-FXLR
1982-94 54-4005 54-4022 54-4006 54-4011 54-4049 54-4050 54-4007 54-4001 54-4008 54-4002 54-4009 54-4003
FXD-FXDWG
1991-04 — — 54-4052 54-4053 54-4036 54-4044 54-4038 54-4048 54-4039 54-4051

Progressive Suspension
A B Chrome Shock Cover.
The 11” type fits
Progressive shocks 54-
2013 & 54-0061, and 12”
type fits shocks 54-2004 &
54-0060, sold in pairs.
VT No. Type
54-5028 11”
54-5028 54-5029 54-5029 12”
54-0033 54-0038

Progressive Suspension 412 Series Chrome Shocks are manufactured from the finest material available. Magnum 412
Series shocks are nitrogen charged with six-stage automatic damping and an adjustable spring preload. Available with chrome
spring and end caps, shock cartridge is not chrome. All shocks are measured eyelet to center of eyelet.
# Year/Model 11.0” 11.5” 12.0” 12.5” 13.0” 13.5” 14.2”
A 80-04 FLT, FLHT, FLHS 54-0093 54-0033 54-2000 54-2001* 54-2002 54-0059
B 91-04 Dyna Glide 54-0061** 54-0060** 54-0038*
Note: A
A 83-94 FXRT 54-0093 54-0033 54-2000 54-2001* 54-2002 54-0059
A 85-94 FXRD 54-0093 54-0033 54-2000* 54-2001 54-2002 54-0059
A 87-94 FXRS, FXLR 54-0093 54-0033 54-2000 54-2001* 54-2002 54-0059
*Note: Denotes stock length shock. When installing other than stock length shocks, tire to fender clearances must be checked.
**Note: Fender on FXDWG must be modified. Per instructions.
Note A: 1991-92 Dyna Glide have 12” stock shock length; 1993-04 except FXDS-CON have 125/8” stock shock length.

197
Wide
Swing Arm
Fitting and spacing curved strut set VT
No. 50-0583 to stock ST style frame to
use 11” fender 51-0705 swing arm, 280
x 18 Metzler and GMA Brake Pulley
Combo (23-4537) that allows use of
1.5” belt.
1991-99 ST Wide Right Side Drive
Swing Arm in conjunction with parts
listed allows use of 280-300 rear tire
with a 1.5” belt. Swing arm is 2” longer
than stock ST tail section includes
adjuster and 1” axle.
VT No. Item
51-0705 Wide Swing Arm
20-0375 70 T Pulley
50-0242 Strutless Fender
31-0879 Fender Tabs
20-0531 Belt, 1.5 x 136T
51-0633 Weld On Caliper Mount

3. Save the axis


tube, swing arm
bolts and bearings
these can be
1. Install the Proper Right 2. Remove Wheel and reused. 4. Cut Off Passenger Peg 5. Mark Fender Struts
Side Drive Transmission Swing Arm Mounts and Grind Rails and Cut off Both Sides
Smooth at the Same Angle. You
can re-use these later.
“280” Wheel
Assembly
52-0725

7. Note that if You Swap


6. Center Up Fender Struts From Side
8. Check all clearances and
Driveline, to Side, You Can Weld
go.
Install Brake Them to Both Sides at
Installation requires an
Setup of Your the Same Angle. You can
experienced technician
Choice and re-use these later.
Install Belt
198
BIG TWIN
51-2189
250-280
Series
Frames
Wyatt Gatling 250 FXST Frames
• Feature 1 3/8 tubing
• Custom swing arm
• Accepts a 240 or 250 series tire with either a
chain or belt left side drive.
• Available in Chopper (single down tube) or Pro
Street style.
• The Chopper single down tube frames feature
42° rake , 6” stretch in down tube, 4” stretch in
backbone and no seat post.
• The Pro-Street frame features a 38° rake and
3” stretch in down tubes.
• Order round tank separately.
VT No. Type Size Drive
51-2189 Chopper 250 LS
51-2196 Chopper 300 RS
51-2188 Pro-Street 250 LS
51-2195 Chopper 250 RS
40-0481 Chrome Oil Tank
40-0482 Raw Oil Tank
31-0757 Rear Oil Tank Mount
51-0704 Rear Section
51-0634 Axle Cover Set
51-2188 44-0117 Axle 250
44-0118 Axle 280

51-2188 50-0583
Installed

51-2195

Chrome Steel Strut Bars will allow use of a 11” wide fender
on ST frames.
VT No. 50-0583

199
250 Series

51-0108

51-0108

250 Ultra-wide Softail Style Frame. Made of 1020 DOM


steel tubing. Legs are 13/8” O.D. Backbone is 11/2” O.D. Seat
post is 11/2” O.D. TIG welded. Accepts 11” fender. Accept
Softail style oil tank. Accepts 250 rear tire with full width 1.5”
belt. Integral 5th bolt mounting within reinforced offset trans
plate. Also included radius style fender struts for 11” fender.
Heavy duty swing arm, with 1” axle. Rear frame pivot tube and 40-0678
hardware including pivot bearings and spacers.
VT No. Rake Stretch BB
51-0105 38° 8” 28”
51-0108 34° 4” 26”
Note1: Requires 1.25” engine-to-inner primary spacer.
Note 2: Requires Gas tank mounts, coil mounts and regulator
mounts must be determined by the builder.
Offset Motor Flange Spacer machined of
Billet Aluminum. Wyatt Gatling Wide Wrap Around Oil Tanks are 14” wide for
VT No. 19-0600 (Offset is 11/4”) custom wide rigid or FXST type frames. Available in chrome
or raw finish and feature top iso mount design. Mounting hard-
ware included.
VT No. Finish
40-0677 Raw
40-0678 Chrome

200
ST

BIG TWIN
Wyatt Gatling ST Frame features
1.125 tubing, 36° rake, stock back-
bone, 11/2” stretched downtube Fat Bob
mounts, 1 piece machined transmis-
sion plate and wide rear tail section
which will accept a 180 tire with a 1.5”
belt and a 200 tire with a 1.25 belt. Tail
section includes pivot pin kit and
machined rear axle plates.
VT No. 51-2187

1986-99 ST Wider
Rear Frame
Section accepts
180 wide tire with
1.5” belt, a 200
wide tire with a
1.25 belt.
VT No. Finish
51-1049 Primer
44-0104 Axle

201
Wide Drive ST Frames

Radius Struts Straight Struts


51-2055 51-2056

Wyatt Gatling Customizer Wide Drive FXST Frames manufactured from 11/4” diameter tubing with a 34° neck rake, 2” stretch in
downtubes and 11/2” stretch in backbone. Both frames accept a 200 series tire with belt by use of 1/2” offset kit, FXST oil tank and
FXST flatside gas tanks. Both frames include rear swing arm, straight or radius style fender struts for 9” fender, front oil tank mount
and rear axle. Bobbed tank mounts included but not welded on.
VT No. Struts
51-2055 Radius
51-2056 Straight

202
Frames for
FXST-FLST

BIG TWIN
Replica Rolling Chassis Kit

1986-99 Stock Replacement ST Frame fits FXST and


FLST components.
VT No. 51-0976

55-2521

V-Twin Mfg.TM ST Rolling Chassis Kit includes V-Twin Mfg.


Replica front and rear frame section and original style com-
ponents as shown. Note: Shifter Plate and Kickstand not
included. Available to fit Ev 1340 or TC-88 motor.
VT No. Type
55-2521 Ev
55-2535 TC-88

Frame Covers for ST


Chrome Rear Frame Covers con- Frame Trim Set fits FXST-FLST 1985-99.
toured to fully cover rear castings on Easy to install chrome plated trim plates fit
1986-99 FXST-FLST Softail frames. into recesses on rear of frame near swing
Securely fastened by bolting under arm pivot. Comes with double-sided adhesive
rear strut arms, foot peg bolts, on back. Replaces 47300-88T.
swing arm pivot bolts. Fastens on VT No. Type
lower right under muffler bracket. 42-0038 Smooth
VT No. 42-0001 42-0734 with Facets

Chrome Frame Insert Set covers area


Chrome FXST-FLST Full Frame on neck of Big Twin frames 1948-E88
Covers fit frames 1986-06 to cover with key lock. Easily attached with
frame casting a pivot bolt head. Top fits adhesive pads provided. Available in
under strut and is held on by the foot- pairs.
peg mount bolt. VT No. 42-0056
VT No. 42-0727

Frame Covers for FXR


42-0100

Chrome Left Side Frame Cover for all


5-Speed FXR 1984-94. Fits directly Chrome Steel FXR& FXRS Side Cover
under the standard left side frame Set fits 1984-94 FXR-FXRS.1982-84. Chrome Neck Cover Set for 1981-91
cover. Supplied complete with chromed Replaces 66351-82, left and 66356-82, FXR is easy to install. Covers weld on
button head allen hardware, and an right. neck area.
allen key wrench. VT No. Type VT No. 42-0042
VT No. 42-0008 42-0100 Smooth
42-0663 Louvered
203
V-TwinTM
Replica
Frame
FXST-FLST Replica Frame is an
authentic reproduction of 1987-99
model. Details include forged parts
in neck, front/rear motor mounts and
rear strut bars. Formed stampings
which have been accurately blanked
and pressed are used in the top
motor mount and seat area. This
frame accepts the 1340 Ev or TC 88
“A” Engine, 5-Speed Rigid Mount
Transmission and all primary related
drive components from 1987-99 ST
models. VT No. 51-0964 Rear Frame
section and 1984-99 flat side style
gas tanks. Neck includes tab for pad
lock and 17 sequence number boss.
VT No. Type
51-1005 Ev 1340
51-1019 TC 88

The Construction of the


V-Twin Frame

Seat Detail includes formed


plates on the seat mount clip. Right Side shows forged rear
motor/front transmission mount
Front Motor Mount Bar is of and front shock mount pivot.
forged construction connect-
ing the radius front formed
Rear Strut Arms are of down tubes
A
forged construction with all ST Frame Brackets to be welded on.
holes machined to accept Forged Neck gives the VT No. Item
stock components. authentic look and strength to 51-0587 Signal Module (A)
this replica. Neck includes 51-0583 Circuit Breaker (B)
raised number boss and fork 51-0553 Module (C) B C
lock tab.

Neck Forging Process


Neck Forgings machined to 3 4
51-0520 accept stock diameter tubing. 51-
0520 features late number boss
and tab for pad lock. 1971-99 BT.
VT No. 51-0520
1
2

Forged Neck is accomplished in 4 stages.


204
“B”
ST Frames

BIG TWIN
Balanced 2000-up Frame for TC-88B. Order related
parts separately.
Type VT No. Item
51-0975 00-05 Front Frame
51-0988 06-up Front Frame
51-0978 Chrome Tail
54-0162 Chrome Shocks
37-0475 Shock Bolts
51-0989 Rear Frame
Note: Use VT No. 51-0974 Rear Frame &
51-0975 2000-up related components.

37-0475

Chrome Center Frame Post fits 2007-up


Softails.
VT No. 51-0785

51-0785

51-0965

FXST Front and Rear Frames. Accepts flat side gas tank.
Order neck cups, rear frame (includes bearings), shocks
and hardware separately.
51-0966 VT No. Item
51-0965* 1987-99 Front Frame, Evo 5-Speed use
stock trans plate or 17-9999
Note: All Frames are
shipped unpainted 51-0966* 4 Speed Shovel Front Frame requires
special trans plate. Clutch cable mount must
51-0966
be welded on by the customer.
51-0529 Clutch Cable Bracket
Neck Lock Tab 54-0120 Shock Set
welded on 1965- 37-9090 Shock Bolt Kit
84 BT frames. 24-0253 Neck Cup Kit for Above
VT No. 51-0517 *Note: Use VT No. 51-0964 Rear Frame

Skid Plate
Steel Skid Plates replaces 24490-36, 1936-99 Big Twins.
VT No Finish
42-0101 Chrome
42-0098 Stainless
42-0117 Black
42-0101 42-0098 42-0777 Chrome, Smooth

205
51-2195

51-2196

Wyatt Gatling. RSD ST Style Frames accept 250 tires with


1.5” rear belt. 40° frames include oil tank, splash guard, pivot
pin integral trans plate,neck race and fork stop and 1” axle
and plates. Order bearing kit separately.
VT No. Type Rise
51-2195 Single 2”
51-2196 Double 2”
50-0583 Struts
50-2045 11” Fender
50-0218 Strutless Fender

206
200 Wide Swing Arm Kit for Softails

BIG TWIN
200 Series Wide Tire Kit
fits 2000-05 FXST. Tire not included.
VT No. 51-2005
Included with the kit are the following parts:
Chrome Rear Swing Arm
Rear Pulley, 7/8” wide w/70 tooth
Rear Belt, 135 Tooth
50-0216 50-0251 Front Pulley, 32 Tooth
Rear Belt Guard
17” x 4.5” Chrome Rear Wheel
Wide Drive Swing Arm Kits allow the use of 16, 17, or 18” Rear Axle with Spacer Nut
wheels up to 5” wide when fitted with a 200 series tire. The kit Rear Axle Nut Spacer
maintains the engine center line with a 1” offset given to the Upper/Lower Belt Guard Mount Kit
transmission and primary drive . Requires use of 9” wide rear 200 Series
51-0653
fender after cutting off stock strut bars on frame. Fits Softail. Rear Tire Kit
Installed
Kit includes the following: fits 1987-up
• “Swing” Arm model ST’s.
• Splash Guard Includes all
• Rear Axle/Spacers parts pictures
• Fender Strut Bars using a rear
• Motor Sprocket chain drive sys-
• Transmission Plate tem to install
• Pivot Bolt the 200 x 18
• Pivot Bearings Avon Tire
• Primary Spacer Ring requires
• Hub Spacers removal of rear
VT No. Year Swing Arm frame strut bars to install fender. Includes: 5.50 x 18 Rear
51-1050 1991-99 (200) Raw Wheel, Chain Guard, Front Sprocket, Rear Sprocket, Splash
51-1051 1986-90 Raw Guard, Gasket Kit, Front Sprocket Nut Kit, Rear Sprocket Bolts
51-1053 1986-90 Chrome and Axle Spacers. Order 9” wide strutless fender separately.
VT No. Item Item
51-0653 2000-up Kit
51-0658 1987-99 Kit
50-0216 Fender
50-0251 Fender
50-1116 Fender Extension

Offset Components

19-0579

Offset Motor Flange Spacer machined Offset Transmission Plates fit 5 or 6 1991-up Shaft Extensions.
of Billet Aluminum. speed ST transmissions. VT No. Size
VT No. Offset VT No. Offset VT No. Offset VT No. Offset 19-0562 +.5
19-0568 1/4” 19-0570 1” 19-0565 1/4” 19-0650 1 1/4” Extended Sprocket Extension Shaft
19-0604 7/16” 19-0600 1 1/4” 19-0560 1/2” 19-0651 1 1/2” and Nut Sets fit 1991-up Big Twins.
19-0561 1/2” 19-0601 1 1/2” 19-0566 3/4” 19-0652 1 3/4” VT No. Length
19-0569 3/4” 19-0602 1 3/4” 19-0567 1” 19-0579 .5”
19-0603 2” 19-0581 .75”
19-0575 1.0”
19-0576 1.25”
19-0577 1.5”
207
Swing Arm Kits 51-0655

180 Wide Tire Kit


fits 2000-up
51-0725 FXSTD Deuce
models includes
sprocket spacer,
black caliper and
180/60B17 tire.
Order wide swing
arm separately.
VT No. 51-0725

51-0657

“Wide-Tail” Swing Kit for 1991-99 Evo Softails. Kit enables


mounting of a wide tire in the stock frame. Due to the extra
width the stock fender and fender struts can no longer be
used, extra wide aftermarket fender and struts must be used.
Where applicable the original struts must be cut off and
replaced by bolt-on type fender strut. Also on some models it
may be needed to grind down the square bottom bar support 51-0855
to clear the shock absorber eyes. Offers up to 11” (28 cm) Wide Swing Arm Kits for Twin Softails allows for use of wide
rear fenders in the fender section the the catalog. tire as noted with hardware provided. Installation requires
VT No. Size Item Belt shop equipment and experience in assembly.
51-0654 200 Kit 1.50 Kit includes the following:
51-0656 240 Kit 1.125 Swing Arm with wheel axle, complete primary offset kit, including primary spac-
er ring, crankshaft extension and extension nut, primary gasket kit, extended
51-1576 250 Tail transmission mainshaft and main drive gearing and extended primary bolts. The
The kit includes: Mock Up for 51-0656 240 Wide Rear trick caliper bracket enables the use of a stock rear caliper. Tabs for the belt
• Offset Swing Arm
• Wheel adjuster set Tire Kit guard are welded in place. Due to the variety of wheels, fenders, fender struts
• Axle 1. Install Swing Arm Bearings and wheel spacers, these are not included.
• Sprocket spacer (200 Kit Only)
• Sprocket support (200 Kit Only)
• Off-set transmission plate
2. Install Tail Section VT No. Size Year
• Primary spacer 3. Install Offset Transmission Plate 51-0855 250 1991-06
• Longer inner primary mount bolts
• Crankshaft extension 4. Cut off Rear Strut Bars
• Extended crankshaft nut and primary gas- 5. Align Pulley (1 1/8” Belt) 51-0659* 250 1991-99
ket with extra O-ring. A special triangle
shaped transmission side mount plate elimi- 6. Fitting 11” Strutless Fender VT No. 51-0661* 280 1991-99
nates the use 5th transmission stud and
allows use of the OEM and all aftermarket 50-0218, Not Supplied in the Kit 51-0655 200 2000-06
shock absorbers. 7. Checking Tire, Center Alignment
51-0657 250 2000-06
50-0230
51-0662 300 2000-06
Fender Installed
51-0703* 300 1991-99 *Note: Tail Only
Strutless Fender Conversion Kit
*Note: Must be used with 11/8” belt VT No. 20-0582 and 1991-
installed on Wyatt Gatling 250
94 models require VT No. 17-9951 countershaft gear.
frame.
VT No. 50-0230 FXST 6-Speed 25mm Offset Primary Kit for 2007-up mod-
els. The 25mm kit allows use of wider swing arms for up to a
250 rear tire while keeping the wheel perfectly centered. Kit
Wide Tire Kit for 2006-up FXDWG models includes extended main shaft, extended main drive gear, pri-
increase width to 180mm with conversion kit. mary spacers, clutch pushrod, crankshaft extension, gaskets,
Dunlop tire, brackets and hardware included to use seals and hardware. Kit requires wide swing arm not included
with existing 17” wheel. No frame or power train with kit. Note: this kit will also work on all 2007-up FLT and
modifications required. FXD models but requires fabrication and widening of stock
VT No. 51-0948 swing arm.
VT No. Item
51-0664 Offset Kit
208 51-1575 Swing Arm
51-0978 2000-up ST Rear
Swing Arm

BIG TWIN
44-0663 Kit 44-0608

42-0686 Cover Set


Rear Frame Section. Order pivot kit separately.
For 2000-05 FXST and 2000-up FLST 2000-up Swing Arm Hardware.
VT No. OEM Finish VT No. OEM Item
51-0978 48442-00 Chrome (VT) 44-0608 47610-00 Chrome Pivot Shaft
51-0974 48442-00 Chrome (OE) 44-0623 45048-00 Bushing, pair
For 2006-07 FXST 44-0624 48049-00 Spacer, pair, 2000-06
51-0979 48607-06 Chrome 44-0625 9270 Bearing Only, 2000-up
44-0588 Pivot Kit Chrome 44-0588 — Hardware Kit
For 2008-up FLSTF 44-0663 47119-02 Pivot Kit
44-0588
51-0848 47573-08 Chrome 44-0626 11282 Retaining Ring
44-0627 6535 Left Side Pivot Washer
44-0588 44-0629 6534 Right Side Pivot Washer
42-0686 43462-00 Dome Cover Set
37-0960 7479 Nut Only
ST Rubber Bumper for 2000-up replaces 11514.
VT No. 28-0587

Pivot Spacer Sets fit


44-0726
ST models (4 piece).
44-0710 44-0712 VT No. Year Finish
44-0710 2000-06 Zinc
44-0712 2007 Zinc
44-0711 2008-up Zinc
44-0711
FXST-FLST Rear Fender
44-0739 Extension to replace stock
plastic extension. Flat panel
design for 2000-up.
44-0748 VT No. Finish Year
50-0517 Stainless 2000-07
Chrome ST Pivot Assembly includes shaft, nut and spacers. 50-0518 Chrome 2000-07
VT No. Type Year 50-0522 Stainless 2008-up
44-0739 Flush Mount Shaft 2000-06
44-0588 Complete Kit 2000-06 50-0517 50-0518
44-0726 Shaft Kit 2000-07 2001-07 Upper Swing Arm
44-0748 Shaft Kit 2008-up Covers fit Softail models. Bolt on
Rear Fender Strut Mounting to cover welded area.
Kit is chrome plated unique low VT No. 42-0378
profile allen hardware kits to
mount struts to fender. Fits FX &
FL Softail 2000-up except FX
Deuce.
VT No. 2043-26

Chrome Rear Swing Arm &


Shock Assy
Chrome Rear Swing Arm and Shock Assembly fits ST
models includes chrome tail section, adjustable shocks with 1”
lowering capability, chrome axis tube with tapered allen
screws and chrome shock mount bolts.
VT No. Year
51-0651 1986-99
51-0652 2000-05
51-0663 2006-07
209
1987-99 ST Rear Chrome Rear
Frame Section
for Softail mod-
Swing Arm els. Includes the
pivot bearings
installed.
B B

A
C C

Chrome 1987-99 FXST-FLST Rear Pivot Kit. Order hardware VT No. OEM Years
separately. 51-0969 49231-97 1989-99
VT No. # OEM Item 44-0585 Pivot Kit 1987-99
44-0585 A, B, C, D Kit Kit FXST-FLST Frame Rubber
44-0584 A 9076 Bearing Kit, 4-pc Bumper with 1/4” x 20 thread.
12-9910 11156 Snap Rings, 10 pk Replaces 11451, pair.
37-8824 B 4961 Tapered Allens, pr VT No. 28-0550
54-0438 7142 Lockwasher for Above
37-8896 C 43283 Washers, pr 1989-99 FLST-FXST Shock
44-2000 D 48031-89A Axis Tube, Chrome Stud Kit includes 4 bolts replac-
ing 4074 and 4 washers replac-
ing 6724W.
VT No. Finish
37-8824 37-9090 Zinc
42-9926 37-0572 Chrome

FXST Pivot Bolts and Covers fit 1986-99 Softail. Covers are 42-0676
available in chrome dome, plain or reflectorized. Tapered
chrome. Allen cap screws replace existing bolt. Pairs.
VT No. Type Item
37-8824 Tapered Allen Bolts
51-0971 Stock Chrome Hex Bolts
54-0438 Lockwasher for Above
42-9926 1986-99 Chrome Dome Cover
8940-2 1986-99 Red Reflector Cover
8939-2 1986-99 Amber Reflector Cover
Pike Swing Arm Pivot Bolt Set Chrome Tail Spurs dress up rear castings on 1986-99 FXST-
includes chrome pike nuts and FLST models. Contour steel covers fit behind adjusters to pro-
studs for 1989-99 ST models. tect paint when axle is removed. Adjuster nuts supplied.
VT No. 37-0330 VT No. Item
42-0676 Spurs
44-0545 Adjuster Kit

50-0515

1986-99 FXST-FLST Rear Fender


Extension to replace stock plastic Chrome ST Rear Frame Covers bolt on to cover axle
50-0737
extension. adjuster area on all softail frames 1986-99. Hardware and
VT No. Finish Type instructions included.
50-0515 Chrome Curved VT No. 42-0034
50-0737 Stainless Flat Panel

210
51-1601

BIG TWIN
FLT Frame

27-1235
1998-08 Frame for FLH accepts stock components for these
years. Frame shipped in raw finish without swing arm.
VT No. 51-0800

51-1601 Installed shown with 27-1235

51-1601 Installed
Chrome Fender Strut Covers do not include the “cut-out” that
is included in stock covers on 1997 FLT models. Provide a
smoother look when not using a luggage rack. Fits 1997-up
FLHT Standard and 1997-08 FLHR and 1998 FLTR models.
VT No. 42-0859

The Tour Torque Linkage System fits all Touring models. No


modifications are necessary to install this unit, after the unit is
installed it will eliminate the lateral movement while still allow-
ing the Iso mounted factory design of the “floating” drive train
to move vertically as designed through connecting the rear of
the transmission case to the frame. The kit utilizes an isolation
link with a urethane plunger so there is no contact between
the frame and engine trans assembly, therefore reducing
vibration. Fits 1993-08. Chrome number includes outer mount
bracket in chrome. • This new wide tire / drive kit come complete with all bolt-on
VT No. Finish parts necessary to install without modification.
51-1601 Black Kits include new wide rear swingarm with a 1" axle, custom
51-1602 Chrome • 14 gauge rear OE style fender, saddle bag support kit, drive
Note: Installation on 1993-2001 models require 27-1235 foot components, billet primary spacers and all brackets & hard-
peg spacer set as shown. Purchase 27-1235 separately. ware necessary.
• Allows use of OE stock taillight, saddle bags & exhaust.
• Accepts 16" x 5.5" x 17" x 5.5" x 18" x 5.5" rear wheels &
most tires up to 200mm wide.
• Requires a 20mm rear belt & pulley.
• Models with 18" rear use OE brake caliper ,models with 16"
rear require a smaller custom brake caliper.
• Installation of a tourpak or backrest will require OEM detach-
able docking hardware.
• Fits 02-06 FLHT, FLHR and FLTR touring models.
VT No. 51-1252

211
Swing Arm Rebuild Kits
Swing Arm Mounting Kit includes 2 44-2044
bushing assemblies, 2 spacers, 2 plastic
retainer rings, 2 rubber isolators and pivot
shaft with locknut. Includes all parts
required to mount transmission and swing
arm to pivot block. Will work with stock or
aftermarket rubber mount swing arm
frames for FLT-FXR models.
VT No. Year
44-2058 1980-81
44-2044 1982-02
44-2055 2003-up
44-2059 2009-up

44-2055

44-0671

44-1984
44-1991
1982-02 FLT-FXR Kit updated with spherical bearing. All pieces
included for ease of installation.
44-2052
• Updated Design
• Rubbers included
• Controls lateral and torsional movement at pivot point
31-3986 • Close tolerance spherical bearings included
1982-02 FLT-FXR Swing Arm Rebuild Bushing Set includes VT No. 44-0941
machined nylon bushings to replace original bushing assembly.
Order pin separately. Order (31-3986) frame mount bushings
separately.
VT No. OEM Years Item
44-0671 Bushing Kit Kit
44-1991 47492-89A 1989-02 Shaft
44-1984 47515-82A 1982-88 Shaft
44-2052 47515-80A 1980-81 Shaft

212
Swing Arm Components for Touring
31-3986 31-0442

BIG TWIN
44-0883 44-0882

51-0992 51-0994

44-2054
44-1991

44-2052

44-0882
44-1984
44-2062
Key 44-0887
Tab 44-2042
Detail

44-2061

51-0993 will retro fit 1982-02 to accept foot pegs and foot 31-0452
board mounts on the right left side.
*Note: Key tabs to secure rubber bushings.
Chrome Pivot Mount End Caps fit years as noted. 31-0443
VT No. Year
51-0992 1982-06
51-0994 2007-08
54-0517 FXR Swing Arm End Caps. 1981-93 models.
VT No. OEM Type
54-0517 47825-81 Left
54-0518 47826-81 Right FLT/FXR Swing Arm Rebuild Parts.
37-0538 67865-89 Plug, Chrome VT No. OEM # Year Item
37-0536 4729 Screws (4) 44-2044 Kit A-H 1982-02 FXR/FLT
37-0576 3782 As Above 1991-93 44-2039 47510-80 A 1987-02 Ret. Ring Plastic
37-0537 604 Roll Pin (10) 44-2040 47511-80 B 1987-02 Spacer
44-2041 47513-80 C 1987-02 Nylon Washer
FXR Pivot Cover Set. Available in
31-0444 47538-79 D 1979-02 Bushing Ring
pairs, chrome.
31-0452 47556-81 E 1979-02 Bushing Assembly
VT No. OEM Fits
31-3986 47553-79 F 1979-81 FLT Mt Bushing, pr
42-0030 47850-88T 1982-89
31-0442 47564-82 F 1982-86 Mount Bushing, ea
42-0114 47850-90T 1990-95
31-0443 47564-86A F 1987-02 Mounting Bushing
37-0536 4729
42-0030 44-2061 47584-09 2009-up Mounting Bushing Set
(4) Chrome Allen Mount Screw
44-2042 47491-89A G 1989-02 Cupwasher
44-0887 47606-07 2002-08 Nut Set
44-0883 9208 2003-up Bearing Set
44-0882 47491-02 2003-up Washing Set
44-2054 47505-02 H 2003-up Shaft
44-1991 47492-89A H 1989-02 Shaft
44-1984 47515-82A I 1982-88 Shaft
44-2052 47515-80A I 1980-81 Shaft
44-2062 47606-09 2009-up Nut
213
Swing Arm Frame

51-2169

51-2172

5-Speed Rear Belt Drive Frame uses FXST Oil Tank VT No.
40-0394, FXST Solid Mount Transmission and Square Swing
Arm 51-2149 for belt drive. 51-2172 uses flat side Bob tanks.
Swing Arm Frame is available with low seat area to be used Fatbob Mt. W/O Fatbob Mt. Motor
with wrap around style oil tanks or stock seat are to be used 51-2172 51-2173 Evolution
with stock type square oil tank. Low seat are frames use oil
tank 40-0412 for kick start or 40-0408 for electric start. Chain
drive frames use 51-0907 swing arm, belt drive type use 51-
2149. 51-2169 uses flat side 1984-99 type tank set.
Low Seat Area Frames
4-Speed Rear Chain or Belt Drive
Fatbob Mt. Without
Fatbob Mt Motor
51-2169 51-2171 Evolution

For FXD-FXDWG Swing Arm


FXD Swing Arm Rebuild Parts. Fit all 1991-up Dyna.
VT No. # OEM Item
F 44-0555 A-K 1991-99 Complete Kit
I
D 44-0605 A-K 2000-05 Complete Kit
C 44-0790 2006-up Complete Kit
G
37-8661 A 534 1991-99 Cotter Pin
K E 37-0564 B 7734W 1991-99 Nut
A C 14-0515 C 11139 1991-up O-ring
B 44-0590 D 41585-90 1991-up Dust Shield
H 12-0360 E 47082-81 1991-up Bearing Assembly
44-0591 F 47496-90 1991-up Spacer Left Hand
44-0592 G 47499-90 1991-up Spacer Right Hand
J 44-0555 44-0593 H 47565-90 1991-99 Washer
44-0594 I 47624-90A 1991-up Bushing
D F 44-0595 J 47817-90 1991-99 Pivot Bolt
C 44-0606 J 47817-00 2000-up Pivot Bolt
44-0758 J 47641-06 2006-up Pivot Bolt
K G E 44-0596 K 67859-90 1991-up Plug, Chrome
C
H

J 44-0605

51-0934

Chrome Swing Arms for 2000-up Dyna.


VT No. Fits
44-0790 51-0934 2000-05
51-0980 2006-up
214
30-0318 Installed
with floorboards.

BIG TWIN
Exhausts
Maxx-shot ST Exhaust Set fea-
tures 1 3/4” headers with full cover-
age 21/4” form fit chrome heat-
shields. Fits 1986-06 FXST and
FLST with or without floorboards.
Includes mounting bracket.
VT No. 30-0318

Radii Exhaust Sets feature the “Quad Finishing” which


includes triple dura nickel and chrome as the final finish. After
chrome plating, pipes are normalized and dried @572° F for
the final finish process.
Chrome Radii Pipe Set features full curve with 2” OD for ST
models in Rigid or Softail frame. Bracket included.
VT No. Year
30-0295 1984-06
30-0381 2007-up
Full Coverage Formed Heat Shields
Included!

30-0318 shown with full


coverage heatshields.

ST Short Stuff Pipe Set features 1 3/4” headers with full cov- Includes full coverage heatshields and chrome
erage 2 1/4” heat shield set. 1986-06. end caps
VT No. 30-0517

30-0517
includes full
2” Drags
coverage Six-Gun Pipe
heatshields End Set. Wyatt’s
and chrome End Tips fit pipes
end caps with 21/4” full cov-
erage heat shields
over 13/4” pipes.
VT No. 30-0576

215
Note: Radii Exhaust
30-0295 Intalled Set feature “Quad
Finishing” which
includes triple dura
nickel and chrome as
the final finish. After
chrome plating, pipes
2” Exhausts are normalized and
dried @572°F for the
final finish process.

Caution: These exhaust products are not legal for


sale or use in California on pollution controlled
vehicles. These products are intended for the
experienced rider only for non-highway only.

Shown 30-0295 Installed on TC-88


Pirate 2” Curve Pipe Set. Fits 1986-06 ST/EV + TC-88.
1984-2006 Chrome Radii Pipe Set features full curve with 2” VT No. 30-0320
OD for ST models in Rigid or Softail frame. Bracket included.
VT No. 30-0295

30-3269
2” Drag Pipes are 40” long.
VT No. Mt. Bkt Fits
30-3252 Stock 1984-99 FXST-FLST
30-3370 Included 2000-06 FXST-FLST
30-3142 Stock 1984-94 FXR
30-3269 31-9961* 1991-05 Dyna
*Note: Mount bracket required for 1991-94 models only 1995-
up bolts to stock mount.

216
2” Side Sweeper Exhaust Pipes fit 1986-up
FXST models without floorboards. Pipes have
oxygen sensor ports with plugs which can be
removed for 2007-up models to install sen-
sors.
VT No. Item Year Speed
30-0792 Pipes 2007-up 5/6
31-0811 Bracket 2007-up 6
31-1270 Bracket 1986-up 5

30-0792

Radii Exhaust Sets feature the “Quad Finishing” which


Upsweep Exhaust includes triple dura nickel and chrome as the final finish. After
chrome plating, pipes are normalized and dried @572° F for
the final finish process.

29-0500
Installed

29-0086 with Megaphone

29-0089 Installed

Bracket
Set
29-1131

FXST Fish Tails are chromed with upsweep in 1 3/4” diameter


Chrome Up Sweep 13/4” VT No. Model Year
for 1984-up 1340 EV and TC-88 models. Baffles not included.
Header Sets will accept 29-0086 Evo 1984-94
VT No. Year
straight fishtail extensions or 29-0089 Evo 1995-99
29-1131 1986-99
mufflers which must be pur- 30-0589 TC-88 2000-06
29-0500 2000-06
chased and mounted sepa-
rately for Softail or Rigid
Frames.

Shot Gun Exhaust


Shot Gun Exhaust Systems fit Rigid or FXST-FLST frames
only. Available as a drag pipe with slash cut ends or with
tapered muffler. All pipes have 13/4” O.D. and are 40” long.
Tapered Drag Fits
29-0167** 30-3267 1984-99 FXST-FLST
–– 30-3348 2000-06 FXST-FLST
–– 29-1130** 1984-94 FXST, 2”
–– 30-3268** 1995-06 FXST, 2”
**Note: Evo set mount to existing brackets on FXST frame.

218
BIG TWIN
Monster Drag Pipes
Radii Monster Drag Pipes feature 21/4” O.D. and
mount to stock brackets. Fits 1986-06 ST models.
Order baffles separately. Black end cap fits
straight cut end pipes, by drilling 1/4” mount hole.
VT No. Fits
30-0550 Down Slash
30-0550
31-0016 30-0551* Straight Cut
30-0552 Down Slash
30-0551 Installed 30-0553 Straight Cut
30-0556 Side Cut
30-3359 Heat shield
30-0452 Black End Cap
31-0016 Bracket 30-0452
*Note: Does not include mounting hardware.

30-0551

30-0552

30-0553
30-0552 Installed

30-0556 Installed

30-3359
30-0553
Installed

30-0550

219
1985-94 FXR Exhaust
Chrome Evo Samson Sawed Off
Engine FXR-RS 30-3327 Shorty Pipe fits
Exhaust Pipes fit 1984-94 FXR.
Evolution engine VT No. Item
FXR-FXRS-FXLR, 30-3327 Pipes
except Dyna. 30-3313 Heatshields
Feature a true one
piece construction,
1 3/4” head pipes, 2 1/2 diameter mufflers. Designed to be
used with stock flange rings, gasket, clamps, hardware and
mounts to stock bracket with concealed mounts.
VT No. Style 1982-94 FXR,
29-0109 Tapered Muffler 1991-up FXD Pipe
29-0110 Turn Out Muffler Clamp Set. 3 pc
29-0111 “SS” Muffler Chrome.
30-3116 1 3/4 Drags VT No. 31-0556
30-3144* 1 3/4 Goose Drags
30-3142 2” Drags
*Note: Use 31-2101 Mount Clamp
Chrome 2 31-0189
into 1.
Single type
fits 1984-94 31-0188
FXR-FXRS FXR Exhaust Pipe Brackets, zinc plated.
and uses VT No. OEM Type
heatshield 31-0189 65670-82 Front
set 30-0333. 31-0188 65671-82 Rear
VT No.
T-Bolt Set replacement
29-1145
for all of our muffler pipes
which have channel type
mounting. Supplied with
FXR Exhaust Bracket Mounting Block fits nut.
31-0199
1982-86 All FXR models replaces 65780-82,
each. VT No. U/M
VT No. 28-0229 31-2116 Pair
31-0223 10 pack
31-0199 FXR T-Bolt Set, 4 pc

220
Big Twin
Drag Pipes

BIG TWIN
30-3333

30-3015 Installed on 1984-99 FXST

30-3003

30-3004

30-3015

30-3008

30-3032

Radii Drag Pipe Sets with formed heatshields (as noted) are 1
30-3015 3/4” slash cut style 38” length. Pipes mount by stock brackets.
VT No. Year Model Shields
30-3032 1986-06 FXST No
30-3015 30-3003 1984-99 FXST Yes
30-3015 1984-06 FXST No
30-3008 1984-99 FXST No
30-3333 As Above 2” No
30-3004 1984-99 FXST Shotgun No
Note: All 2007 models have oxygen sensors installed in both
front and rear exhaust.
31-1068 Offset Brackets.
VT No. Fits
31-1067 1984-99
31-1068 2000-up

1984-06 FXST Drag Pipe. Order bracket separately.


VT No. Item
30-3015 Pipe Set
31-1067 Bracket 1984-99
31-1068 Bracket 2000-06

221
Big Guns 21/4” FL-FXST
30-3326, K 30-0503, B 30-0506, D

30-0279 H 30-3300, I 30-0268, M

30-3302, J 30-0267, L 30-0269, N

30-0270, O 30-0272, Q 30-3404 Sturgis, R

30-3405 Daytona, S 30-3406 Rip Saw, T


30-3409 Outlaw, W

“Big Guns” Exhaust System mounts using stock bracket unless VT No. # Style Heat shield Heat shield
noted. Drag pipes feature 1 3/4” head port end with 2 1/4” diame- 2 Pc Set Full Coverage
ter body. Softail pipes bolt to the frame, no bracket required. Heat 30-0267 L Street Sweeper 30-3304 30-3359
shields sold separately. 30-0268 M Sidewinder 30-3304 30-3359
VT No. # Style Heat shield Heat shield 30-0269 N Slasher 30-3304 30-3359
2 Pc Set Full Coverage 30-0270 O Mid Drifter 30-3304 30-3359
FXST-FLST 1984-06 30-0272 Q Short Slasher 30-3304 30-3359
30-0503 B Turn Down 30-0527 — 30-3404 R Sturgis 30-3304 30-3359
Pounders 30-3364 NN Sturgis 30-3304 30-3359
30-0506 D Up Sweep Blasters 30-3304 30-3359 30-3365 OO Despardo 30-3304 30-3359
30-3363 MM Staggered 30-3304 30-3359 30-3405 S Daytona 30-3304 30-3359
30-3362 LL Low Magnums 30-0529 — 30-3406 T Rip Saw 30-3304 30-3359
30-0279 H High Magnums 30-3401 — 30-3409 W Outlaw 30-3304 30-3359
30-3300 I Classics 30-3304 30-3359 30-3410 LL Dragsta 30-3304 30-3359
30-3302 J Shotgun Classics 30-3306 —
30-3326 K Sawed Off Shorties 30-3304 30-3359
2 Piece Samson Heat Shield Sets.
VT No. 30-3359
30-3359

Caution: These exhaust products are not legal for sale


or use in California on pollution controlled vehicles.
These products are intended for the experienced rider
only for non-highway only.

222
1984-06 ST

BIG TWIN
30-0059
30-0052 B 30-0063 I
M

C 30-0064
30-0053 30-0060 J

30-0065
30-0054 D
30-0061 K

30-0055 E 30-0057 G
L 30-0062

30-0056 F
30-0058 H

30-0066

Samson Extreme Series Exhaust Pipes Sets for 1984-06 Softail Samson Series Exhaust Pipe Sets for 1984-06 Softail
models. Feature 2 1/4” diameter and includes mounting hardware model. Feature 220° heat shields, 1 3/4” head pipes, 2 1/4”
when required. diameter body and includes mount hardware when required.
VT No. # Style VT No. # Style
30-0052 B Zoomies 30-0057 G Sinners Piranha
30-0064 Low Boy 30-0058 H Sinners Slash
30-0065 High-Boy 30-0059 I Hell Bound Piranha
30-0053 C Grim Reaper Dagger 30-0060 J Hell Bound Slash
30-0054 D Grim Reaper Slash 30-0061 K Hell Raiser Piranha
30-0055 E Grim Reaper Slasher 30-0062 L Hell Raiser Dagger
30-0056 F Grim Reaper Back Slash 30-0063 M Hell Raiser Shark Bite
30-0050 Baffle and Ring for Above 30-0066 Low Blow
Caution: These exhaust products are not legal for sale 30-0050 Baffle and Ring for Above
or use in California on pollution controlled vehicles.
These products are intended for the experienced rider
only for non-highway only.

223
Big Guns II FXST-FLST 1986-06
Samson Big Guns II feature 13/4” head pipes with 23/4” FULL COVERAGE HEATSHIELDS. All Big Guns II
come complete with mounting bracket & hardware. Order 30-0113 Performance Baffle ring separate.

VT No. 30-0025 S-501 Long Shots VT No. 30-0026 S-502 Short Shots VT No 30-0038 S-555 Ground Pounders

VT No. 30-0037 S-538 Long Cannons VT No. 30-0039 S-559 Street Sweepers VT No. 30-0040 S-567 Long Slashers

Note: 2 3/4” Full Cover Shields Over


1 3/4” Head Pipes.
Caution: These exhaust products are not legal for sale or use in California on pol-
lution controlled vehicles. These products are intended for the experienced rider
only for non-highway only.

VT No. 30-0042 S-574 Rip Saws


Samson “Caliber” Performance Header Sets. Each set features a 4-stepped
header pipe and correct pipe diameter to produce the very best power curves and
all out performance. Every system has been extensively tested to increase torque
and horsepower. Chrome and engraved end caps included. Fits 1986-06 FXST.
VT No. 30-0401

48-0123
48-0124

High Temperature Exhaust Wrap Kit helps reduce radiated


exhaust heat. Each kit includes 25 feet of 2” wide wrap that will
withstand up to 2000 degrees. Kits are available in black or tan
48-0127 48-0125
and include 4 stainless steel tie wraps. Wrap is available sepa-
rately.
VT No. Item
48-0123 Black Wrap Kit
48-0124 Tan Wrap Kit 48-0126
48-0125 14” Stainless Tie Wraps, 4 pk
48-0126 25’ x 2” Black Wrap
48-0127 25’ x 2” Tan Wrap

224
85-86 FXE-FXWG,
84-up FXST-FLST

BIG TWIN
Exhaust
29-0165
30-0549

30-3253

30-0592

30-3369

30-0558
29-0164

29-0166 shown on 1985 FXE

31-3980

Muffler Pipe Set fits 1986-99 FXST-FLST.


VT No. Type
30-0549 Tapered
30-0592 SS
FXST-FLST Pipes. Muffler pipe 30-0558 Dumper
sets for all 1984-up FLST-FXST 31-3980 Bracket
and all 1985-86 FXE 4-Speed.
30-0097 30-0078 30-0079
Features include 1 3/4” head
pipes, 2 1/2 diameter mufflers
with true one piece construction. Uses stock flange rings, gas-
kets, hardware and mounts to the
factory bracket.
2007-up 2000-06 1995-99 1984-94 Muffler
— 29-1195 29-0164 29-0164 Tapered Chrome FLSTN/I Drag Pipe Sets for 2005-06 FLSTN/I Softail
— 29-1196 29-0165 29-0138 Turn-Out Deluxe models available in 40” length. Front pipe mounting
— 29-1197 29-0166 29-0166 Super Slash bracket is included and rear pipe mounts to factory bracket. 1
30-3373 30-3369 30-3253 30-3253 1 3/4” Drag Pipes 3/4” type uses stock heatshields the 2” type includes rear heat-
— — 30-3266 30-3266 1 3/4” Goose Drags shield and uses stock front heatshield.
— 30-0097 30-0097 30-0097 Heat shield Set VT No. Type
Caution: These exhaust products are not legal for sale 30-0078 1 3/4”
or use in California on pollution controlled vehicles.
These products are intended for the experienced rider
30-0079 2”
only for non-highway only.

225
Pipes for
FLSTF

30-0078

29-0189

30-0079
Chrome FLSTN/I Deluxe Pipe Set to fit 2005-06 models.
Features 1 3/4” head pipes 2 1/2” diameter mufflers and one
piece construction. Uses stock flange rings, gaskets heat
shields and mounts to stock bracket.
VT No. Muffler
29-0189 Taper
29-0191 Turnout
29-0191 30-0078 1 3/4” Drag Pipe
30-0079 2” Drag Pipe
Note: Modification to original equipment exhaust systems may not be per-
mitted under local or Federal noise limitation and/or emission laws.
Check your local regulation before ordering. The high performance
exhaust components offered in our catalog are legal for off road use only
on 1979 and later models.

Chrome Front Exhaust Bracket for FLSTF


use this bracket with OEM or aftermarket
29-1146 exhaust system that retain the use of front
Pipes For FLSTF-FXSTD in 1 3/4” header pipe size for 1990- exhaust bracket.
up. Note: 31-9960 bracket is required to mount VT No.29- VT No. 31-0724
Caution: These exhaust products are not legal for sale
1146, 29-1147 and 30-3246 on 1995-up FLSTF & FLSTN or use in California on pollution controlled vehicles.
models. These products are intended for the experienced rider
2007-up 2000-06 1990-99 Style only for non-highway only.
— 29-1193 29-1146 SS
— 29-1194 — Tapered Blue Shield Exhaust Chrome Guard
30-3374 30-3368 — 1 3/4” Drag Pipe Coating by Kreem, 1 is heat resistant
— — — 2” Drag Pipe pint. coating for
— — 31-9960 Bracket for 1995 Fitment VT No. 41-0163 exhaust pipes.
— — 30-0115 Front Heat shield Sold each.
— — 30-0116 Rear Heat shield VT No. 41-0161

226
X Series 2 1/4” Pipe Sets

BIG TWIN
30-0541

30-0542

X Series Pipe Sets in 2 1/4” diameter fit right or left side drive applications.
VT No. Style Brackets
30-0541 X —
30-0542 Venom 31-0987

1986-03 2 1/4” Upswept Pipes Set fits Ev & TC-88 models.


VT No. 30-0325
Bronx Bomber Pipe Set features down and out style with
2 1/4” OD at end portion fit Ev & TC-88 left side drive only for
1984-06
VT No. 30-0374

Before Starting Engine wipe all fingerprints off Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles.
exhaust pipes after installation. Oil from hands These products are intended for the experienced rider
will leave permanent marks on chrome finish. only for non-highway only.

227
Exhaust
Before Starting Engine
wipe all fingerprints off
exhaust pipes after
30-0544
Installed installation. Oil from
on RSD hands will leave per-
Mock Up manent marks on
chrome finish.

30-0544

Pipe Bracket mounts to cam cover on EV


and TC-88 models for 30-0544. Hardware
not included.
VT No. 31-0894
Model Hardware
Evo (2) None 30-0543
TC-88 (2) 1/4 2 20 x 2 1/2
(2) 37-0404 3/4

31-0894 Radii Pipe Sets. Fits LSD and RSD. Feature 21/4” diameter
construction for 1984-06.
Caution: These exhaust products are not legal for VT No. Type Bracket
sale or use in California on pollution controlled
vehicles. These products are intended for the 30-0543 Stack 31-0899
experienced rider only for non-highway only. 30-0544 Down 31-0894
30-0367 Chrome Exhaust Cone Ends fit 21/4” straight
pipes with straight cut ends ends. Cones can
be rotated to desired position, then drill holes
for installation.
VT No. 30-0367

Vance & Hines Big Radius Chrome Exhaust for right side
drive. Features 2 1/2” full header and muffler heatshield system.
Scalloped ends and removable baffles.
VT No. 30-0397

228
29-0501
Dual Exhaust
for ST models

BIG TWIN
29-1169
29-1190 Installed

FLST-FXST Fishtail Dual Exhaust Kit by Paughco fits all


1995-up models. Available with Fishtail ends only with or with-
out mufflers. Complete with clamps and mounting hardware.
Includes shift rod where required. 13/4” O.D. use with 30-0293
heat shield set.
VT No. Type Year
29-1143 With Straight thru Fishtails,shown 1995-99
29-1144 With Fishtails Mufflers 1995-99
29-1154 Pipe Set Only 1987-99
29-0501 Pipe Set Only 2000-06
30-0293 Heatshield Set 1987-99 Shift Rod
Samson Dual Installed
-
Chrome
Exhaust
Crossover
Systems
include mount-
ing brackets,
heat shields
and clamps.
Mufflers sold
separately.
Each pipe is
independent rear for left, and front pipe for right with out inter- 29-1169 Crossover Set (left) with shift rod shown 21-0786
section for ”True Dual” style. True Dual Chrome Exhaust Systems feature a single pipe for
VT No. Fits each side. Each pipe is independent, rear pipe for the left and
29-1179 2000-06 FXST-FLST front pipe for the right without intersection. 13/4” O.D. Order heat
shield set separately. Uses 13/4” Slip On Mufflers.
VT No. Fits Shield Set
29-1168 1986-94 FXST-FLST 30-0298
29-1169 1995-99 FXST-FLST 30-0298
21-0786 1986-99 Shift Rod
29-1190 2000-06 FXST-FLST 30-0370*
31-0815 Bracket Ea
21-0786 Shift Rod 1986-99
*Note: Rear pipe heatshield set only use factory heat shield on
front pipe.

2 into 1 Exhaust
Chrome 2 into 1. Single
30-0132 type for 1984-99 FLST
when an early FL look is
desired.
29-0159 VT No. Shield Set
29-0159* 30-0334
30-0131

Heatshields by Paughco
Front Rear Fits
30-0131 — 30-3158
30-0131 — 30-3210 Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles.
30-0131 — 29-0088
These products are intended for the experienced rider
— 30-0132 30-3163 only for non-highway only.
— 30-0132 30-3164
— 30-0132 30-3155
229
Big Guns 21/4” V-Rod

VT No. 30-0536 VR-138 PP VT No. 30-0539 VR-171 SS VT No. 30-0538 VR-167 RR

VT No. 30-0535 VR-101 OO VT No. 30-0540 VR-174 TT VT No. 30-0537 VR-159 QQ


V-Rod 2002-up Uses Stock Head Pipes. Replaces Muffler
VT No. # Style
30-0535 OO Cannons
30-0536 PP Long Cannons
30-0537 QQ Street Sweepers
30-0538 RR Long Slashers Right
30-0539 SS Short Slasher Left
30-0540 TT Rip Saws
Front Axle Nut and Spacers Kit available
with grooved or smooth spacers. Replaces Chrome Billet Mid Shift Kit fits 2002-up V-Rod models.
43642-01 spacers. VT No. 22-0749
VT No. Type
2153-3 Grooved
2154-3 Smooth
Rear Axle Nut and Spacers Kit available with
grooved or smooth spacers. Replaces 43571-01 Chrome Hardware Kits for 2002-up V-Rod by Colony
and 40437-01 spacers. Fits 2002-up VRSCA VT No. Item
VT No. Type 2154-3 Front Axle Nut and Spacer Kit
2155-4 Grooved 2156-4 Rear Axle Nut and Spacer Kit
2156-4 Smooth 2157-10 Front Brake Rotor Screws
Motor Oil Filler Plug/Dipstick with O-Ring. 2158-11-PRear Shock Mount Kit
Replaces 26541-01K. 2160-1 Motor Oil Filter Plug and Dipstick
Fits 2002-up VRSCA. 2161-2 Front Axle Cover Set
VT No. 2160-1 2163-2 Rear Axle Cover Set
Upper Crankcase Plug and Gasket Kit. 2167-2 Upper Case Plug
Custom knurled and decorative chrome plug 2168-22-PCam Cover Mount Kit
with gasket. replaces 1034M and 6298M. 2169-15-POil Pan Mount Kit
VT No. 2167-2 2170-9-P Water Pump Cover and Thermostat Housing
Rear Axle Covers add a smooth, finished look. 2171-17-PClutch Cover and Secondary
Easily installed with a set screw. Fit 2002-up Clutch Alternator Cover Mount Kit
VRSCA. 2172-16-PAlternator Cover and Derby Cover Mount Kit
VT No. 2163-2 2173-3-P Sprocket Cover Mounting Kit
2174-8 Front Fender Mount Kit
Chrome Hose Shield fits V-Rod models.
2175-4-P Upper and Lower Front Fork Bracket Mount Kit
VT No. 42-0965
2176-8-P Frame Assembly Kit
2177-8-P Foot Rest and Gear Shifter Mount Kit
2178-4-P Headlamp Mount Kit
Front Brake Rotors Mounting Kit includes 2179-7-P Windshield Mount Kit
custom button head style chrome torx screws. 2180-12 Chrome Handlebar Lever Mt & MC Cover Allen Screws
Replaces 376M. Fit 2002-up VRSCA. 1021-P Polished Allen Show Bike Kit
Contains 10 pieces. Chrome Shock Absorber Mounting Kit
VT No. 2157-10 includes spacers, allen screws, washers and
Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles.
nut. Fit 2002-up VRSCA.
These products are intended for the experienced rider VT No. Allen
only for non-highway only. 2158-11 Knurled
230 2158-11-P Polished
Exhaust
for FXD

BIG TWIN
Sweeper Exhaust fits FXD models including
2006-up models with oxygen sensors. Pipes are
1 3/4” to 2 1/4” at end portion. Bracket included.
Order baffle separately.
VT No. Item
30-0786 1991-up Pipe Set
30-0423 Ox Sensor Plug
30-0424 Ox Sensor
Caution: These exhaust products are
not legal for sale or use in California
on pollution controlled vehicles.
These products are intended for the
experienced rider only for non-high-
30-0786 Installed on 2006 FXD way only.

30-0050

30-0423

2 1/4” Drag Pipes fit FXD-FXDWG.Brackets


included. Order baffle rings separately.
VT No. Item Year Model
30-0371 Pipes 1995-05 FXD
30-0475 Pipes 1991-05 FXD
30-0050 Baffle Rings —

30-0371,
30-0475

Radii Exhaust Sets feature the “Quad Finishing” which includes triple dura nickel and chrome as the final finish. After chrome
plating, pipes are normalized and dried @572° F for the final finish process.

Big Guns
Dyna-FXD 1991-05 “Big Guns” Exhaust System mounts using stock
30-0511 bracket unless noted. Drag pipes feature 1 3/4” head port end with 2
1/4” diameter body. Softail pipes bolt to the frame, no bracket required.
Heat shields sold separately.
Heat shield Heat shield
VT No. Style 2 Pc Set Full Coverage
30-0511 Turndown Ground Pounders 30-3305 30-3358
30-3411 Short Slasher 30-3305 30-3358
30-3412 Rip Saw 30-3305 30-3358
30-3311 10” Baffle

Caution: These exhaust products are not legal for sale


or use in California on pollution controlled vehicles.
These products are intended for the experienced rider
only for non-highway only.

231
Exhaust for Dyna
FXD Models

29-0169

VT No. 29-0170 Shown on VT No. 29-1152


1999 88 TC
30-3146

29-0170
VT No. 29-0171

30-3254
Installed

Dyna Glide Pipe Sets fit 1990-05 models 1 3/4” O.D. Head
Pipes and true one-piece construction. Designed to be used 30-3254
with stock flange rings and mounts to stock bracket.
1995-05 1990-94 31-0567
VT No. VT No. Type Installed
29-0169* 29-1153 Tapered
29-0170* 29-1150 Turnout
29-0171* 29-1151 “SS”
— 29-1152 Mini-Tail
30-3254* 30-3254 Drag Pipe
30-3146 30-3146 Goose Pair
*Note: Use 31-9960 to fit 1991-94 models 1995-05 Chrome Stock Exhaust Brackets include hardware.
VT No. 31-0567
Samson
“Caliber”
Performance
Header Sets.
Each set fea-
tures a 4-
stepped header
pipe with correct
diameter to pro-
2” Drag Pipes are 40” long by Cycle Shack.
duce the very
VT No. Mt. Bkt Fits
best power curves and all out performance. Every system has
30-3269 31-9961* 1991-05 Dyna
been extensively tested to increase torque and horsepower.
*Note: Mount bracket required for 1991-94 models only 1995-
Chrome and engraved end caps included. Fits 1986-05 Dyna.
up bolts to stock mount.
VT No. 30-0400
30-3271

2” Over and Under Drag Pipes Order baffles separately. Fits


1991-05 FXD, classic style.
VT No. Style Size
30-3271 Over & Under 2”
30-0273 Sweeper 2 1/4
30-3337 Drags 2 1/4

232
Big Guns II Dyna 1991-05
Samson Big Guns II feature 13/4” head pipes with 23/4” FULL COVERAGE HEAT SHIELDS. All Big Guns II come

BIG TWIN
complete with mounting bracket and hardware. Order 30-0113 Performance Baffle ring separate.

VT No. 30-0032 D-555 Ground Pounders VT No. 30-0034 D-567 Long Lashers
VT No. 30-0031 D-538 Long Cannons
Note: 2 3/4” Full
Cover Shields Over
1 3/4” Head Pipes.

VT No. 30-0036 D-574 Rip Saws


Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles.
These products are intended for the experienced rider
only for non-highway only.

Double D Exhaust Pipes features true “Double


Wall” construction which is accomplished by covering
the 1 3/4” diameter pipe with a full length, 2 3/4”
diameter outer pipe which acts a “heat shield” which
KICKERS is effectively insulated from the inner pipe. Double
30-2000 D’s are fully welded and will function with virtually no
2000 FLST Softail discoloration or bluing. Pipes are fitted with baffles.

Double D Kickers.
VT No. Fits
30-2000 2000-06 FLST
DRAG SLIP-ONS 30-2002
30-2003
1986-99 FLST/FXST
1999-05 FXD
30-2023 Double D Slip-on Mufflers bolt to stock head pipes and feature doublewall perform-
1986-99 FLST ance, 1 1/2” baffles and have the same diameter as stock. Sold in head pipe for
smooth look.
VT No. Fits
30-2023 1986-99 FXST
30-2024 1986-99 FLST
30-2025 1999-05 FXD
Double D Straights feature parallel slash cut ends.
STRAIGHTS VT No. Fits
30-2008 2000-06 FXST
30-2008 2000 30-2010 1999-05 FXD
FXST
Double D S-Bends feature S-bend rear pipe and parallel slash cut ends.
VT No. Fits
30-2017 1999-05 FXD
30-2015 2000-06 FXST

233
Vance & Hines
Vance & Hines Big Shot Shorts feature
21/2” full length header and muffler heat
shields, Billet end caps, removable baffles
and mounting hardware.
VT No. Fits
30-1522 1986-06 ST
30-1523 1991-05 FXD

Vance & Hines Short Shots feature 1


3/4” header pipes with full coverage 220°
heat shields that run all the way back to
the end caps. Includes removable baffles
and mounting hardware. Note: Will not fit
models with kickstart.
VT No. Fits/End Type
30-1506 1986-06 ST
Straight
30-1529 1986-06 ST
Slash Cut
30-1507 1991-05 Dyna
Straight
30-1541 2007-up ST
Slash Cut
Straight
30-1530 1991-05 Dyna
Slash Cut
30-1508 1987-99 FXR
Straight
30-1542 2006-up Dyna
Slash Cut

30-1518
Vance & Hines Big Shots feature 2 1/2” header pipes, power
chamber design that uses a unique crossover design that
increases horsepower and torque, full coverage heat shields, 30-1517 30-1519
Billet end caps, removable baffles and mounting hardware. 30-1519
1986-06 ST 30-1518
30-1503 Staggered
30-1504 Long
2007-up ST
30-1538 Staggered
30-1539 Long
1991-05 FXD
30-1505 Staggered Vance & Hines Long Shots with removable baffles.
2006-up FXD VT No. Style Item/Fits
30-1535 Staggered 30-1517 HS Large 2 1/2” Full Coverage Header and
1995-06 FLT Muffler, Heatshield Scalloped Slash Ends,
30-1524 Long Hot Rod Sound, Virtually Blue Proof
Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles. Fits1986-06 ST
These products are intended for the experienced rider 30-1518 LS 1 3/4” Head pipe with 2 1/4” Muffler,
only for non-highway only. 220° Full Length Heatshield, Straight Cut Ends
Fits 1986-06 ST
30-1519 LS As Above, Fits 1991-05 FXD
234
Vance & Hines

BIG TWIN
Vance & Hines Straight
Shots HS features 2 1/2” full
coverage header and muffler
heat shields. Removable baf-
fles and mounting hardware.
VT No. Fits
30-1509 1986-06 FXST
30-1527 1991-05 Dyna

30-1556

30-1526 30-1527

Big Radius
Exhaust Straight Shot
1991-05 Dyna
Vance & Hines Big Radius Exhaust features 21/2” full header
and muffler heat shield system, slash cut end caps, remov-
able baffles and mounting hardware. 2006-up FXD sets
Vance & Hines Side Shots features power chamber technol- include fittings for oxygen sensors.
ogy, 21/2” header pipe and muffler heat shield, slash cut Billet VT No. Fits
caps that have scalloped cut, and removable baffles and 30-1526 1991-05 Dyna Models
mounting hardware. 30-1534 2006-up Dyna Models
VT No. Fits 30-1500 1986-06 FXST, FLST Models
30-1502 1986-06 FXST Models 30-1540 2007-up FXST, FLST Models
30-1532 1991-05 Dyna Models 30-1556 2007-up FLT
30-0390
Vance & Hines Straight Shots feature full length/full cover-
age heat shields, 13/4” header pipes with 21/4” bodies, remov-
able baffles and mounting hardware. Available in dual stagger
or high/low styles. Note: Will not fit with kickstart and when
mounting high/low system on FXST, FLST models use 31- Rinehart Exhaust Systems feature a three step header pipe
0555 mounting bracket. that starts at 1 3/4” at the head increase to 1 7/8” and finish at
Dual Stagger Style 2”, permanently mounted 2 1/2” full length heatshields, remov-
VT No. Fits able performance baffle and polished black anodized billet alu-
30-1510 1986-06 FXST, FLST minum end caps.
30-1511 1991-05 FXD 1986-06 1991-05 Style
30-1512 1987-94 FXR FXST models Dyna models
High/Low Style 30-0390 30-0392 Flush Cut
30-1513 2000-06 FXST, FLST 30-0391 30-0393 Staggered
30-1514 1986-99 FXST, FLST

235
2:2 Crossback Exhaust
30-1546 30-1549

Rinehart Racing Chrome Crossback 2 into 2 Exhaust


30-1546 System. The Crossover three step header design with 2 1/2”
Installed chrome integrated mufflers significantly boosts torque and
horsepower across the RPM range. Crossback systems are
available in flush cut or staggered versions and include 2 1/2”
220° full coverage heatshields that merge flush to the muffler
bodies, custom billet end caps and two sets of baffles (2” OD
for engines up to 96 CI and 2 1/4” OD for large high perform-
ance engines). All systems include two oxygen sensor ports.
Flash Cut Style Staggered Style
VT No. Fits 30-1549 1986-up FXST
30-1546 1986-up FXST 30-1550 2006-up Dyna
30-1547 2006-up Dyna 30-1551 1999-05 Dyna
30-1548 1999-05 Dyna

Billet Exhaust Ends


30-0791

Chrome Billet Exhaust


Ends.
VT No. Fits
Baffle and End 30-0791 1 3/4”
Caps available 30-0790 2 1/4”
30-0791 Installed
separately.

Chrome or Black
Chrome Billet Aluminum Anodized Billet
Custom End Caps fit all 2.25” Ends fit 2.25
pipes. straight pipes.
VT No. 30-0354 VT No. Finish
30-0452 Black
30-0453 Chrome
30-0789

30-0452
Installed
30-0788
Six Gun Pipe Ends.
VT No. Fits 30-0453 Installed
30-0789 2 1/4”
30-0788 1 3/4”
Chrome Billet Scalloped Pipe
Ends fit 2 1/4” straight pipes. Pair. 30-0453
VT No. 30-0313

236
Drag Pipes for FLT

BIG TWIN
VT No. 29-1140

30-1520
VT No. 29-1141
Vance and Hines Long Shot Pipe Sets for FLT models.
Removable baffles included.
VT No. Year
30-1520 1999-06
30-1521 1986-98

VT No. 29-1142
1987-06 FLT-FLHS-FLHR Chrome Muffler Pipes feature an
all-steel muffler core.
VT No. Style
2” Over and Under Drag Pipes by Samson. Order baffles sep-
29-1140 Tapered
arately.
29-1141 “SS”
VT No. Years Style Heat Shields
29-1142 Turndown
FLT-FLHT-FLHR
30-0278 1999-06 30-0533
Baffles
30-3274 Fits all

Samson Big Guns II feature 1 3/4” head pipes with 2 3/4” full
coverage heat shields and include mounting bracket and hard-
ware for 1995-06 FLT.
VT No. Fits
30-0027 Pipes VT No. 30-3203
30-0050 Performance Baffle Ring for Above
FLT Chrome Drag Pipe Slash Cut includes mount hardware.
Caution: These exhaust products are not legal for sale VT No. Year Brand
or use in California on pollution controlled vehicles.
30-3157 1985-06 Paughco
These products are intended for the experienced rider
only for non-highway only. 30-3203 1985-06 Cycle Shack
30-3375 2007-08 Cycle Shack

237
Cross Overs for FLT

29-1114

29-1167

29-0083

True Dual Chrome Exhaust Systems by Paughco feature a


single pipe for each side. Each pipe is independent, rear pipe
for the left and front pipe for the right without intersection. 13/4”
O.D. Order heat shield set separately. Does not include hard-
ware. Uses 13/4” Slip On Mufflers.
VT No. Years Shield Set
29-1114 1985-94 30-0328
29-1167 1995-98 30-0328
29-1198 1999-06 30-0328
29-0082

29-1163

30-6727
Vance & Hines FLT Independent Dual Header Chrome
Pipe Set to fit all models. Features include independent
exhaust pipes for both cylinders, full length heat shields and 29-1166
allows the use of OEM style mufflers. Order muffler separately
or can be used with any 1995-up FLT stock muffler set.
VT No. Years Item
29-0083 1995-06 Header Set
29-0082 2007-08 Header Set
30-6727 Muffler Set
Chrome Dual Pipe Cross Over Systems less Mufflers feature
intersection of left side cross over at rear pipe for touring mod-
els, 13/4” O.D.
VT No. Heat shield Years
29-1163 30-0307 1985-94
29-1166 30-0307 1995-06

30-0306
29-1156

Rinehart Chrome True Dual Exhaust System for 1995-06


FLT. Features two oxygen sensor ports in the head pipes, multi-
bend radius three stop head pipes that are 1 3/4” at the head to
1 7/8” mid and then a 2” finish, torque chamber baffles, 2 1/4”
heatshields that flow into 3 1/2” mufflers and black anodized Chrome 2 into 1. Single type for 1985-99. Use heat shield set
end caps. 30-0306.
VT No. Years VT No. 29-1156*
30-0396 1995-06 *Note: Fit Evo motors.
30-1543 2007-up

238
30-0581
left side

BIG TWIN
Tru-Duals

30-0581
right side Motorcycles modified with some aftermarket
parts, accessories and performance engine
parts may be restricted from use on public roads
and/or limited to closed courses. Please see
U.S. EPA and your respective state regulations.

30-0581 As Kit Supplied

30-0581
Chrome Tru-Dual Kit with wide oval muffler. Includes tru-dual
cross over kit with clamps and wide oval muffler set.
VT No. Year
30-0588 1995-06
30-0763 2007-08
30-0581
Installed

31-1069

Tru Dual Cross Over Header fits FLT, FLHT, FLHR, FLTR.
Includes heat shields and brackets. Clamps and hardware are
not included. Order type muffler separately.
VT No. Item Year
30-0581 Header Pipes 1995-06
30-0585 Header Pipes 2007-08
30-0588 Header & Muffler Kit 1995-06
31-1069 Clamp Set
Caution: These exhaust products are not legal for
sale or use in California on pollution controlled
vehicles. These products are intended for the
experienced rider only for non-highway only.

239
FLT Muffler Sets 1985-up
30-0600 Installed

UP

30-0598

30-0600 30-0601

DOWN 3” Muffler Set for Touring 1985-up. End cap set included.
VT No. Item
30-0600 Muffler Set
30-0601 End Caps
30-0605 30-0607

Billet End Caps fit OE style mufflers.


OUT VT No. Type Fits O.D.
30-0601 Slash 30-0600 3”
4” Slash Muffler Set includes end cap which can be installed 30-0605 Slash 30-0598 4”
for side, up or down direction. Baffles are removable type, which 30-0607 3 Way 30-0598 4”
can be modified for tuning preferences. 30-0845 Revolver 30-0594 4”
VT No. 30-0598 30-0845
Muffler Bracket Cover Set fits 4”
OD muffler on Touring models.
VT No. 30-0741

Caution: These exhaust products are not legal for sale


or use in California on pollution controlled vehicles.
These products are intended for the experienced rider
only for non-highway only.
Peacemaker Sound Adjustable Chrome Mufflers features a
electrically operated diverter valve that lets you control the sound
level while you ride with a convenient electric switch at the left
handlebar grip. 4” diameter muffler with slash cut ends that can
be easily rotated. Includes all hardware.
VT No. 30-1402
Oxygen Sensor Tool will remove and install oxygen sen-
sors on fuel injected models. Can be used with 7/8”
wrench or 3/8” drive.
VT No. 16-1131

240
30-0243

BIG TWIN
30-3251

1985-up FLT Muffler Gasket replaces 65721-


92.
VT No. 15-0968

Muffler Hanger Bracket Set fits L1985-up FLT for


stock application. Replaces 65723-85.
VT No. 31-0598
V-Twin Mfg.TM Fishtail Kits for FLT. Include two fishtails.
Fishtails do not include baffles.
VT No. Year Clamp
30-0243 1985-94 —
30-3251 1995-up 31-0280
30-0386 1995-up —

FLT-FLHT Muffler Sets are available in turnout or fishtail


design. 31” Long Mufflers fit the existing clamps and hangers
and are 3” in diameter, except VT No. 30-0228 which is 2 1/2”
O.D. 30-0227 and 30-0228 include body clamps.
VT No. Years Type Brand
30-0214 1985-94 Fishtail MCM

241
Mufflers for Touring

30-3371 Installed
FLT Extended Front Exhaust Heat Shield covers the
exposed exhaust pipe adjacent to rider footboard. Mounts with
existing hardware. Fits 1983-up FLT models.
VT No. 30-3371

30-0596
Installed

Radii Muffler Sets feature Slash Down Muffler by Radii, features removable baffles,
• Removable Baffles which can be modified for alternate tuning characteristics.
• Welded Top Mounts Mufflers bolt to original bracket on 1995-up FLT touring models
• Accurate I.D. Inlets and and measure 32” long by 3.5” outside diameter.
formed inlet tubes VT No. Year
30-0597 1995-08
30-0626 2009-up
Radii Muffler Set features 3.50" outer diameter with black
anodized end caps and removable baffle insert for 1995-up
Touring models.
VT No. End Caps
30-0596 Black
30-0599 Chrome

30-0422
Installed

Duallie Cross Oval System fits 1995-07 Touring, includes


headers heatshields, brackets and slash down muffler set with
removable baffles.
VT No. 30-0608
Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles.
Wide Oval Extensions fit FLT models 1995-up to replace
These products are intended for the experienced rider stock mufflers. Oval shape measures 2.5” x 5”.
only for non-highway only. VT No. 30-0422

242
29-0195
FLH Exhaust for Touring

BIG TWIN
29-0195 with
30-3377

Bub 7 Chrome True Dual Exhaust System utilizes perfor-


mance proven stepped header technology. Running from 1 7/8”
to 2”. Available with cross-over/balance tube for impressive bot-
tom end and mid-range performance or without cross-over for
mid range and top end performance. Features 2 1/4” 220
29-0195 with
degree full coverage heat shields and 3 1/2” diameter mufflers
30-3378
with adjustable slash cut ends. Slash can be fixed in the upward
or downward position.
VT No. Item Type
30-1554 2007-up FLT, FLH With Crossover Tube
30-1555 2007-up FLT, FLH Without Crossover Tube

30-1544

Cycle Shack FLT 2” OD Dresser Duallies that feature a


stepped header pipe that exit on each side of the bike and offer
increased flow and performance for large displacement motors.
Eliminates OE rear cylinder Y-Pipe. Fits 2007-up models. Order
muffler separately.
VT No. Item
29-0195 Header Set
30-3377 “SS” Style Muffler
30-3378 Straight Cut Muffler Bassani Power Curve
Chrome True-Dual
Crossover Header Pipes
feature proper port angle
and matched length rear
headpipe design that pro-
duces even performance
from each cylinder sys-
Vance and Hines FLT Big Shot Duals features 1 3/4” head- tem. Accepts any 1995-
pipes with 220° wrap 2 1/2” Heat shields that flow into 2 1/8” 07 FLT muffler and
muffler bodies. A true 2 into 2 system that eliminates factory includes three custom fit
crossover. Includes Baffles and mount hardware. Fits 1995-06 heatshields (re-use two
FLT Models. existing heat shields).
VT No. 30-1531 Order muffers separately.
Chrome Muffler Support Bracket VT No. Fits
fits 1986-up Touring. 30-1544 2007-up FLT, FLH
VT No. 31-1250 30-1545 1986-06 FLT, FLH
30-0422 Mufflers
Oxygen Sensor Tool will remove and install oxygen 30-0423 Oxygen Sensor Plug
sensors on fuel injected models. Can be used with 7/8” fits exhaust fitting on
wrench or 3/8” drive. 2006-up FXD, 2007-up
VT No. 16-1131 FLT and ST models.
30-0424 VT No. Item
30-0423 Plugs (Pr)
30-0424 Sensor (Ea)
Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles.
These products are intended for the experienced rider
only for non-highway only.
243
FLT-FLHT Pipe Sets

30-0349 Installed

30-0352
30-0352

23/8” Dumper Straight Pipe Set fits 1985-up FLT models. Baffles Dumper Pipes include RMB baffle set which are removable
included, order end clamps separately. with one bolt.
VT No. Item Year 37-0977 31-2136
30-0352 Pipe Set 1985-94
30-0349 Pipe Set 1995-up
37-0977 Bolt Set 1995-up
30-0351 Baffle Set 1985-up 31-2132
31-2136 End Clamp 1985-94
31-2132 End Clamp 1995-up

“Rolled Thunder” Mufflers

VT No. 30-4136 and 30-4137 Oval VT No. 30-4140 and 30-4141 Slash VT No. 30-4142 Miter

VT No. 30-4144 Straight


“Rolled ThunderTM” Mufflers by Samson fit 1985-up FLT 31-3979 31-9976
31-2136
models. All styles are 3” diameter, 28” long with a non-remov-
able baffle. Sold in pairs.
VT No. Years Description
30-4136 1995-up Oval
31-2132 28-0424
30-4137 L1985-94 Oval
30-4140 1995-up Slash Cut 15-0696
30-4141 L1985-94 Slash Cut
30-4142 1995-up Miter Cut
30-4144 1995-up Straight Cut FLT Muffler Clamps choose body or inlet clamps for 1980-up
30-4146 1995-up Oval Miter Cut when installing custom mufflers, sold in pairs.
30-4147 2000-up Oval Slant Cut VT No. OEM Item Year
FLT Inlet Clamp Set is an updated 31-2136 65722-85 Stainless Inlet Clamp 1985-94
design to replace 65722-85B for 1985- 31-2132 Chrome Inlet Clamp 1995-up
94 models. 31-3979 3” I.D. Chrome Body Clamp 1985-up
VT No. 31-0450 31-9976 3” I.D. Chrome Body Clamp 1980-84
28-0424 65724-85 Black Rubber Set 1985-up
15-0696 65721-92 Copper Gasket, 5 pk 1985-up

244
30-0846
Fishtail Styles
V-Twin Mfg.TM

BIG TWIN
Fishtail Kits
include two (2)
fishtails, two
(2) inlet and
30-3165 two (2) body
clamps. Pipes
30-0049 are 1¾” inside
diameter the
full length of fit over drag or dual exhaust systems. Fishtails do
30-0049 not include baffles.
Installed VT No. Length
30-3165 30”
30-0137 36”

30-3134
30-0151

29” Fishtails for FLSTS Heritage models available in straight or


muffler fishtail. 31-2103 Chrome Fishtail Style Mufflers are 3” diameter,
VT No. Type Brand with steel baffle core. Inlet end fits 1¾” OD pipes.
30-0049 Straight Wyatt Order clamps separately.
31-0815
30-0846 Straight Radii
30-3134 Mufflers Samson VT No. Type
31-0815 Bracket (ea) 30-0151 30”, each
30-3185 30” Set w/clamps
30-0152 36”, each
30-0138
31-2103 7/8” end clamp
31-2108 Body clamp

30-0264

30-0139

30-0254

30-0136
Chrome Fishtail Straight Pipes fit over 1¾” pipes and have an
O.D. of 1 7/8”. Sold each except where noted. Order clamps sepa-
rately.
VT No. Item
30-0138 18” Fishtail Ext.
30-0945 10” Set 31-2105 30-0369
30-0139 30” Fishtail Ext.
30-0948 30” Set
30-0136 36” Fishtail Ext. Chrome Tapered Fishtail Muffler features 1¾” inlet.
30-0518 36” Set 31-2103 Use 2½” body clamps for mounting which are sold
30-0950 35” Set separately.
31-2105 1 7/8” Hanger Clamps VT No. Item U/M
31-2103 1 7/8” End Clamps 30-0255 Muffler 25” Long Each
Chrome Classic Fishtail Tips slip over the outlet of 30-0263 Muffler 25” Long Pair
the muffler or straight pipe. Available 13/4” inlet diame- 30-0253 Muffler 27” Long Each
ter. Tip measures 71/8” long and 55/8”high. 30-0264 Muffler 27” Long Pair
VT No. U/M 30-0254 Muffler 31” Long Each
30-0197 Each 30-0369 Muffler Set, 31” Set
31-2106 Body Clamps, 2½” Pair
30-0974 Pair
31-2103 Inlet Clamps, pair

245
Muffler for Touring
Replacement Mufflers for FLT-FLHT-FLHTC-
Ultra-FLHR, bracket included, order end clamps
separately. All sets by Samson feature 3” diameter
30-3297
with welded channel brackets.
VT No. Type
1985-94 30-3281
30-3281 Slash Flair
1995-up
30-3285 Turndown 30-3291
30-3291 Mitre
30-3297 Fish Tail

30-3285

Cycle Shack Slip On Mufflers


30-3343

TAPERED
Replacement Slip On Mufflers choice of tapered, “SS”, or
Turnout styles, which offer low restriction, and ease of installa-
tion to factory support and head pipes. Sold as pair.
Tapered SS Turnout Rocket Fishtail
2000-06 FXST-FLST
30-3342 30-3343 30-3344
2000-06 FLSTF-FXSTD
30-3345 30-3346 30-3347
1995-99 FXST-FLST
30-3265 30-3256 — SS (SUPER SLASH)
1991-up FXDB*
30-3259* 30-3260* 30-3261*
1980-85 FX-FXE-FXS-FXWG
1984-94 FXST-FLST-FLSTF
30-0235 30-0236 30-0237
1995-99 FLSTF, N
30-3262 30-3263 30-3264
1982-86 FXR-FXRS-FXLR
30-0241 — —
1987-up FXR-FXRS-FXLR-FXRT
— 30-0233 30-0234
TURN-OUT
1997-up FLSTS
30-3320 — — 30-3319
*Note: 1991-94 models requires 31-9961 mounting bracket
Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles.
These products are intended for the experienced rider
only for non-highway only.

246
30-0861

BIG TWIN
Slip On Mufflers

30-0861

RMB Baffles 30 Second Removal!


RMB Slip-on Muffler Sets. RMB
Styles include removable baffle
set. One bolt for a quick removal.
Install with stock header pipes.
Mufflers fit 1995-up FXD-FXDWG
models. 30 Second Baffle removal.
VT No. Years Slash
30-0861 1995-up Side
30-2036 2007-up Side
30-2040 1995-up Down
31-0990 Clamp Set
31-0990

30-0861

Venturi Style Baffle is


removable or can be modi- 30-2040
fied for alternate tuning char-
acteristics on 30-0861 AND
30-2040 muffler sets.

SS Slip On Muffler Set fits


2000-up FXST.
VT No. 30-0897

Optional Torque Tube Set fea-


tures improved baffling and back
pressure for FX, XL and FXD
Screamin’ Eagle Muffler sets 30-
Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles. 0861 and 30-2040.
These products are intended for the experienced rider VT No. 30-0619
only for non-highway only.

247
Exhaust Sleeves
30-0329

30-0113 30-0355
Stainless Exhaust Taper Valves fit into exhaust between pipe and head to put back the low end torque which is lost when large
diameter or straight pipes are used. Fit Evo models with factory or aftermarket pipes, pair.
VT No. Type Material 30-0119
30-0113 Machined Stainless
30-0355 Extruded Stainless
30-0329 Extruded Steel
Stainless Steel Taper Valve Kit includes 2 pure stainless extruded sleeves to fit
between pipe and exhaust port, to aid in back pressure when range OD or drag pipes
are used. Kit includes solid copper machined exhaust seals which will not restrict gas
flow.
VT No. 30-0119

Heat Shield
30-3170
30-0134

30-0097

Chrome Heat Shield Sets fit 1986-99 FXST, 1 3/4” Drag style
or one piece muffler pipes, no cut out for cross tube, clamps Stock Chrome Heat Shields.
included. VT No. Fits Model Year
VT No. Type Style 30-0134 Front FXST-FXR 1986-95
30-0097 Front & Rear Smooth 30-0785 Front FXST 1995-99
30-0337 Front Smooth 30-0133 Rear FXST-FXR 1986-99
30-0338 Rear Smooth 30-0116
30-0115
30-3170 Front & Rear Perforated

30-0096

30-0135 Heat Shields fit Big Twin Evo Shot Gun Pipes, 1 3/4” or 2” sold
Chrome Equalizer Heat Shields are stock replacement for each.
models listed. Worm clamps included. VT No. Type
VT No. Year Model 30-0115 Front
30-0096 1980-84 FXWG 30-0116 Rear
30-0135 1986-99 FXR-FXST Heat Shields by Paughco
Front Rear Fits
— 30-0128 29-1165
— 30-0128 29-1108
— 30-0128 29-1107 30-0129
— 30-0129 29-1106
— 30-0130 29-1100
30-0430 16-0083
— 30-0130 29-1101
— 30-0130 29-1102
Single Use Exhaust Heatshield Clamp. A stainless steel
— 30-0130 29-1164
single ear Oetiker clamp that provides the most secure and
30-0131 — 30-3158
tight fitting of any heatshield on 1 3/4” exhaust pipes. Will not
30-0131 — 30-3210
break or loosen like standard worn drive clamps. Must be
30-0131 — 29-0088
installed with crimping pliers. Sold in packs of ten.
— 30-0132 30-3163
VT No. Item
— 30-0132 30-3164
30-0430 Clamps
— 30-0132 30-3155
16-0083 Pliers

248
A B Heat Shields
Chrome FLT Heat Shields fit 1983-up models, fit stock heat

BIG TWIN
pipe.
E VT No. OEM # Year Type
D 30-3240 65630-83B A 1983-up Front
30-3241 65632-83B 1983-up Rear
30-0244 65634-81B B 1981-91 Lower
C F 30-3242 65634-92 C 1992-up Low, Right
30-3245 65611-92 D 1992-up Low, Right, Rear
30-3243 65636-85 E 1985-94 Left, Rear
30-3244 65647-83 1983-up Left, Top
30-3244 30-0215 — F 1981-88 Front
30-0256 9955 Clamps for Above, 10 pack
30-3241
30-0256

Chrome Flame
Embossed Heatshield
Kit includes 3 pieces 30-3371
for 1999-up models. Installed
VT No. 30-0978
FLT Extended Front Exhaust Heat shield Covers the
exposed exhaust pipe adjacent to rider footboard. Mounts with
existing hardware. Fits 1983-up FLT models.
30-0978
VT No. 30-3371

Universal Heat Shields

30-0362 Groove
30-0365 Flame

Chrome Universal Heat Shields with groove or flame.


VT No. Style VT No. Style
30-0321 4” Groove 30-0364 4” Flame
30-0362 6” Groove 30-0365 6” Flame
30-0363 8” Groove 30-0366 8” Flame

30-0121
30-0120 30-0118
Installed

30-0124 30-3385
30-0122 Universal Heat Shields include
clamps for installation.
Chrome Universal Heat Shields are available for 13/4” or 21/4” VT No. # Type Length
straight pipes. Includes mounting clamps. Sold individually. 30-0109 A Perforated 9”
For 21/4” Pipes For 13/4” Pipes 30-0106 B Smooth 7”
30-0120 4” 30-0122 10” 30-0118 C Flame 8”
30-0474 6” 30-0123 12” 30-0117 D Flame 11”
30-0121 10” 30-0124 18” 30-3386
30-3385 F Skull 9”
30-0245 30-3386 Skull 12”
Chrome Replica ‘Spoon’ Style Heat Shield.
30-0221 VT No. Type
30-0221 5 1/2”
30-0245 9”

249
Baffles

A 30-0102 B 30-0217

30-0372
30-0618
A
2 1/4 Torque Tube Set will fit into ID of straight pipes, unique
shape will compress exhaust gases for more sound and less
noise with added power 4.5” long. One 1/4” hole is required
for mounting.
VT No. Type
30-0618 Plain 30-0103 30-0216
30-0372 Beer Can B
Performance Rings fit into 2.25” Pipe Baffles fit inside straight pipes, sold in pairs. Note: Baffle
drag pipes to create back pres- size denotes size of pipe into which it fits.
sure. VT No. # Size Length
VT No. 30-0050 30-0101 A 1 1/2” 4”
30-0102 A 1 3/4” 4”
30-0103 A 2” 4”
30-0216 B 1 3/4” 8”
30-0217 B 2” 8”
30-3180

30-0992
Blunder Buss Pipe Baffle is full 12” long steel, pair. Note:
Baffle size denotes size of pipe into which it fits.
VT No. Size
30-3180 1 3/4”
30-3181 2”
Pipe Baffles sold Features
each. Note: Fits • Easy Installation
Cycle Shack SS • Forward Mount
pipes, size 2 3/8”. Ring
VT No. 30-0104 • Burn Out Proof
• No Rattles
Torque Tube Set. 4 Piece
Set allows variation of air
flow for Power Spiral Baffles feature the latest designs in exhaust
2 1/4” pipes. baffle concepts. The minimum restrictive properties of the
30-0617 VT No. 30-0617 inverted cone allow for more power and yet reduce decibel
number to acceptable levels. Forward mount ring at tip allow
mounting of various size discs to produce required back pres-
sure on specific applications. Flexible design allows installa-
tion into turn out ends.
Fits: 8” 12”
1 3/4” 30-0993 30-0990
2” 30-0992 30-0991
2 1/4” 30-0988 30-0989
Snuff or Not Bolt In
Baffle Set for 2 1/4” tube
Torque Tube Set features improved baffling and back pressure style baffles for added
for FX, XL and FXD Screamin’ Eagle Muffler sets. back pressure. Mount with
VT No. Type 1/4” x 20.
30-0619 Smooth VT No. 30-0454
30-0620 Beer Can

250
Exhaust
Gaskets for

BIG TWIN
EV & TC-88
1985-up BT Exhaust Gasket Set Exhaust Flange Kit fit Evo 1985-up 1340
includes 2 snap rings. Big Twin replacing 65328-83. Kit includes
VT No. 15-0451 snap rings & mesh gaskets.
15-0732
VT No. Item U/M
12-2125 30-0205 Kit Ea Exhaust Port Gasket of knitted stainless
12-0942 Snap Ring 10 steel.
15-0227 Gasket 2 VT No. Type Qty
15-0451 Gasket & Snap Ring Kit Kit 15-0227 Tapered 2
15-0732 Gasket 10 15-0267 Mesh Gasket 5
Exhaust Stud Kit includes 4 studs and 4 12-1187 Exhaust Stud, 16715-83 5 15-0712 Tapered, James 5
stainless flanged nuts. Fits 1984-96 BT. 30-0257 Chrome Flange Only 2 15-0732 Tapered 10
VT No. Item James Crossover Tube 15-0344 Mesh, 1999-up 5
12-2125 Kit Gasket fits 1982-up FXR 15-1236 James, 1999-up 2
12-1187 Studs Only and 1991-up FXD models.
Solid Copper Exhaust Each
Gaskets fit Evo mod- VT No. Type
els. 15-1069 FXR
VT No. 15-0777 15-1076 FXD
15-1274 Exhaust Port Evo Exhaust Kit
Gasket Kit includes includes 4 chrome
two stainless steel cap nuts, 4 washers
knitted gaskets, two and 2 mesh gaskets.
snap rings and four For 1984-99 1340
heavy duty flange nuts. Fits all 1985-up model Evolution. Exhaust Port Lock Kits.
Twins. VT No. Type Special fasteners & lock tabs
VT No Brand 37-8900 V-Twin secure pipes for good. Fits
15-1285 Radii 15-0726 James 1984-99 Evo
15-1274 James VT No. 37-0251

Exhaust Brackets
Black Mounting
31-9993
Brackets available to
fit Cycle Shack muf- 31-3980
flers and drag pipes FXST-FLST Exhaust Support mounts
31-4047
as well as a universal stock or custom drag pipes to frame.
31-9961
bracket for other Stock on FXST models, but used on Fat
pipes. Boy to mount lower drag pipes. The VT No. 31-4030 can be
31-9960 used on 1995-up models to mount early style Porkster or Cycle
Shack Drag Pipes.
VT No. Type Fits
31-3980 Chrome 1984-94 FX-FLST
Black Mounting Brackets available to fit Cycle Shack mufflers 31-4030 Black 1984-94 FX-FLST
and drag pipes as well as a universal bracket for other pipes. 31-0815
31-4046 Chrome 1995-99 FX-FLST
VT No. Mfg.# Fits 31-4047 Chrome 1995-up FXSTF-N
31-9993 BK-8 For use with front pipes from these 31-0815 Chrome 1997-up FLSTS
FXST shotgun pipes and headers 31-0597 Chrome 2000-up ST TC88
PHD-114-GT, PHD-114GF, PHD-214GT 37-9029 Chrome Bolt Kit
PHD-201G, PHD-101G, and PHD-222 Chrome P Clamps include bolts. 6” long
31-9961 BK-9 Fits 1991-up Dyna, PHD-129, PHD-149 strap allows universal type mounting, sold in
31-9960 BK-11 Fits 1995-up FLST, PHD-128, PHD-147 pairs. I.D.
FXR Exhaust Pipe Brackets zinc plated.
VT No. OEM Type VT No. Size VT No. Size
31-0188 31-0189 65670-82 Front 31-3947 1” 31-2102 2”
31-0189 31-0188 65671-82 Rear 31-2100 1 1/2” 31-2119 2 1/4”
31-2101 1 3/4” 31-4007 1 3/4” 10 piece per card
31-2121 1 3/4”, Black 37-8683 Bolts
251
Billet
Motor
Mount
Chrome Billet Top Motor Mount
fits 1948-99 BT motors.
VT No. 31-0709

31-0709 Installed 31-0709

Motor Mount Bolts


A

Upper and Lower Chrome Front Motor Mount Bolt Mount Block. Front motor
VT No. Years Model Type mount bolts thread into this regulator mount block.
9854-28 1984-99 FXST Chrome VT No. Type
9855-28 1984-99 FXST Zinc 31-0635 A
9927-28 1984-99 FXST Allen 31-0739 B
9927-28-P 1984-99 FXST Polished Allen
Lower Only
9859-20 1989-99 FXR-FLT Chrome
9860-20 1989-99 FXR-FLT Zinc
9928-20 1989-99 FXR-FLT Allen 37-0438
9928-20-P 1989-99 FXR-FLT Polished Allen Chrome Top Motor Mount Spacer Set for spacing out top
1999-up Front Only mount or wide tire conversions. Spacers have 7/16” ID with 11/8”
9937-20 1999-up FXD Chrome Allen OD.
9936-28 1999-up FXD Acorn VT No. Thickness
Lower Front 37-0438 5/8”
2116-15 2000-up ST Chrome Allen 37-0419 3/4”
2117-15 2000-up ST Chrome Hex 37-0437 1/2”
2118-15 2000-up ST Zinc Hex
Trans to Motor Mount TC-88, FXD, FLT
9934-8 1999-up FXD-FLT Acorn
9935-8 1999-up FXD-FLT Allen
9935-8-P 1999-up FXD-FLT Polished Allen
Chrome Allen Screw Kit connects motor 37-1015
37-1014
mounts, front, top and rear to frame on mod-
els listed below. Knurled.

VT No. Fits
37-9180 1991-up Dyna 37-1013
37-9185 1987-90 FLT-FXR 37-1012
37-9186 1991-up FLT-FXR
37-9187 1984-99 Softail, 1985 FXWG-FXE Chrome Top Motor Mount Spacer & Bolt Kit for offset motors.
37-9343 2000-up Softail VT No. Thickness
9937-20-P 1991-up FXD Front Mount 37-1012 .50”
Chrome Motor Mount Bolt 37-1013 .75”
Covers add a smooth finished look. 37-1014 1.00”
Easily installed with a set screw. 37-1015 1.75”
Set of 2. Fits 2000-up Softail.
VT No. 2119-2

252
Billet Motor
Mounts

BIG TWIN
31-0667

31-0664

31-0728 Installed

32-0161 31-0665 31-0689

32-0867

31-0669
32-0869
Installed

Chrome Billet Top Motor Mount Kit includes key switch/push-


button housing fits 1984-99. Order push button switches sepa-
rately and tap existing holes to 8mm x 1 for button installation.
VT No. Item 31-0669
31-0728 Mount
32-0867 Button Switch (2 Wire)
32-0869 Button Switch (1 Wire) Chrome Billet Top Motor Mount fits 1984-99 ST models.
32-0161 Key Switch Order related brackets separately. Coil mounts accept 2-single
31-0812 Switch Bracket fire Crane or Dyna coils.
VT No. Item Year Type
31-1022 31-0664 Top Mount 1984-99 Ev
31-0667 Top Mount 2000-up TC-88
31-0665 Coil Mount Without key switch hole
31-0669 Coil Mount With key switch hole
31-1023 31-1021 31-1020 31-0689 Coil Mount With key switch hole
Chrome Billet Key Switch Mount bolts to
31-1024 top motor mounts with 2 holes.
VT No. 31-0726

Billet Alloy Coil Mount will attach to 3 Bolts


Chrome Billet Top Mounts will accept bolt on coil mount or on 1992-up BT stock motor mount to mount
key switch brackets. coil.
VT No. Year Model Type VT No. 31-0699
31-1023 1986-99 ST Evo Engines, except S&S
Chrome Teardrop Coil
Superwinder when solidly
Cover fits top motor
mounted
mounts with 2 holes such
31-1021 1986-99 ST Evo Engines or custom
as 31-0664. Matches
frames
teardrop air cleaners.
31-1020 1986-99 ST S&S Super Sidewinder Engines
VT No. 42-0926
when solidly mounted
31-1022 2000-up ST Solidly mounted TC-88
Engines Chrome Finned
31-1024 1991-98 FXD Mounted Frames with Evo Coil Cover fits
Engines coil mounted on
top motor mount.
VT No. 42-0962

253
BT Top Mounts 31-0747
31-0747

31-0747
Coil not
included.

Chrome Top Motor Mount with Integral Coil Mount provides


31-0747 without coil a coil mounting that is up and behind the normal top motor
mount. Mounts coil between cylinders for use with coils with
central terminals such as 32-0747 spacing required for proper
31-0747 installation. Mounts a style of coil as shown. For Twin Cam and
most Evo coil applications, spacing maybe be required. Use
cover 42-0962.
VT No. For Motors
31-0747 80-100”
31-0746 101” and up
32-0747 Coil

Steel Top Mounts


31-0219 Chrome 1992-99
FXST-FLST Top
31-0628 Mount Kit 3 piece
31-0459 set includes choke
mount.
VT No. 31-0560
1984-99 FXST-FLST Chrome Mounts.
VT No. Item
31-0219 Mount Kit 31-1052
31-0628 Cross Strap Chrome Motor Mount to Cylinder Head Bolt Set
31-1052 Mount Set features countersunk allen bolts and washers for
31-0459 Mount Block 1993-up BT.
Chrome Motor Mount Set fits BT VT No. 9967-4
31-0657
Evo 1984-99 is a 2 piece design
and features tab to mount coil.
VT No. Type Note Chrome 1993-99 FLT-FXST/D Choke
31-0657 2 pc Stock Cable mount replaces 69126-92.
31-1265 2 pc Heavy VT No. 31-0557
31-1266 Angle

2000-up Chrome Top Motor


Mount Kit includes cross & top Rear Motor Mount Adapter allows
bracket and hardware for ST and installation of TC-88 engine in Evo style
FLT carb models. frames 1984-99. Frame may require fur-
VT No. Item ther modification for clearance.
31-0546 Kit VT No. 51-0625
31-0678 Bracket Set Only

31-0118

31-0212 31-0453
Chrome Heavy Duty Two Piece Top Motor Mounts are con-
structed of 1/4” thick steel. FXST-FXR models include horn and 31-0119
choke mount. Mounts have provision to direct mount 2 bolt igni-
tion coils. Chrome Big Twin Top Motor Mounts replace the stock type.
VT No. Year Model VT No. Year Type
31-0212 1984-99 FXST-FLST 31-0119 1984-89 FXR
31-0453 1984-94 FXR 31-0118 1984-90 FXST
*Note: Fits Shovel or Pan motor in Evo Style Frame 12-1188 1984-99 Studs

254
31-0682
31-1975 FLT-FXR Top Mount

BIG TWIN
A B

31-0155
Urethane Motor Mount replaces the stock mount in all Big 31-0240
Twin with rubber mounted engines. It uses urethane formulated
compounds with enhanced compression and rebound dampen- C 31-0962
ing properties. For a 20% reduction in transmitted vibration.
VT No. Finish Brand
31-1975 Black Velva-Ride
31-0900 Black Sifton 31-4065
31-0682 Chrome Sifton FLT-FXR Model Motor Mount Components
31-0905 Chrome Sifton VT No. # OEM Item Finish
1980-up FLT, 1982-94 FXR Limiter Kit 31-0121 A 16207-79B Front Mount Black
dampens extreme movement on front 31-0155 A 16207-79B As Above Chrome
motor mount cushion. Instructions includ- 31-0258 96210-80 Washer for Above Zinc
ed. 31-0240 B 16219-79B Stabilizer Link Chrome
VT No. 31-0286 31-4065 C 47159-79A Front Bracket Chrome
31-4081 47159-08 Front Bracket
31-4195 27712-08 Stabilizer
31-0962 16321-08 Front Mount Chrome
1980-99 Chrome FXR-FLT
31-1983 31-1981 Front Motor Mount
Velva-Ride Engine Stabilizers feature a steel body with a Assembly includes bracket,
plunger with a urethane dampening which together acts as a link iso mount with hardware
mini-shock absorber. VT No. 31-0625
VT No. Finish
31-1983 Chrome
31-1974 Polished Body
31-1981 Polished Complete
Engine/Transmission Mounts are of cast con-
struction for FLT-FXR models.
VT No. Year 31-0453 31-0119
43-0050 1983-84
43-0051 1985-86 Chrome FXR Top Motor Mount replaces 16216-83A. Fits
Lower Motor Mount Kit for 1984-89 FXR.
1989-99 FLT-FLHT-FXR-FXRS VT No. Type
with rubber mounted motors. 31-0119 Stock
VT No. Finish 31-0453 With horn and choke mount
9859-20 Chrome
9860-20 Zinc 31-0256
37-0952 Chrome

FXD Mounts 31-0257


31-0574 FLT Chrome Top Motor Mounts feature 2 piece design, to
31-0573
mount rubber engines in stock or custom solid mount frames.
VT No. Fits
31-0256 1980-83 Shovel
31-0607 31-0257 1984-99 Evo
31-0294 31-1050

31-0294
FXD Chrome Top Motor Mount fits all 1992-99 Dyna models.
VT No. Item
31-0679 31-0294 Link
Front Mount fits 1990-up FXD. 31-0314 Set
VT No. OEM Item Type Year 31-1050 Mount
31-0573 47226-90 Bracket Kit Front 1990-98
31-0574 47583-90 Isolator Front 1990-up
31-0607 47564-90B Mount Rear 1990-98
31-0679 47568-99 Mount Rear 1999-up
31-0294 16258-95B Stabilizer 1995-up
255
Coil Covers

Chrome Teardrop 42-0415 42-0417 42-0445


Coil Cover fits top
motor mounts with 2
holes such as 31-
0664. Includes key
switch hole.
VT No. 42-0926

42-9949 installed 42-0416


42-0215
42-0446

42-9949
Chrome Teardrop Coil Covers for FXST with late molded
coils. Fits 1984-99 FXST-FLST.
VT No. 42-9949
42-1015
42-5523 42-1030
42-9992
Chrome Coil Covers.
VT No. Style Year
42-0415 Smooth 1965-99 BT
42-0417 Louvered 1965-99 BT
42-5523 Skull 1965-99 BT
42-0540
42-1030 Flame 1965-99 BT
Coil Cover for TC-88 features open face design. 42-0445 Smooth 2000-06 ST
VT No. Year Type Type 42-1015 Smooth 2007-up ST
42-0540 2000-06 ST Carb 42-0215 Finned Pan Type, 1965-99 BT
1999-03 FXD 42-0416 Smooth 1983-94 FXR
42-9992 2001-up ST EFI 42-0446 Smooth 1999-up FXD
2004-up FXD EFI 1983-99 XL-FL Full
42-0486 Chrome Coil
Chrome Coil Covers fit single
Cover.
fire coils, in stock location.
VT No.
VT No. Year Model
42-0839
42-0486 1984-98 FXD
42-0487 1984-99 Ev ST

Coil Cover & Speed Nut for Big Twins.


VT No. Years
42-0487
37-1956 1985-99, Screw only
12-0555 Nut only, 8115B
Stainless Coil Side
Panels attach to 1985-
99 coils.
VT No. 42-0039

Chrome Finned Coil Cover fits coil mounted on top motor


mount.
VT No. 42-0962

256
Blue Streak 45,000
Dual Fire Coils
Volt Tech Molded Coil features black late
32-0171 32-0812

BIG TWIN
Volt Coil provide shape with bobbin type windings.
more spark and VT No. OEM Year Type
energy than stock 32-0511 31614-83 1983-99 Black
coil and the higher 32-0509 31655-99 2000-06 (OE) EFI
voltage eliminates 32-0743 31655-99 2000-06 (VT)
spark deterioration 32-0812 31743-01 2000-06 (VT) EFI
at peak RPM. 32-0585 31656-07A 2007-up (VT) EFI 32-0743
VT No. Years Type Ohms 32-0978 31684-08 2008-up FXCW
32-0511
32-0171 1980-99 Electronic 2.7 12-0586 7638 Coil Stud Nut
32-0769 2000-06 Electronic Andrews Coils for
80 KV Coil mounts electronic ignition
to stock locations. systems. The coil
VT No. 32-0095 produce more volt-
age than stock
coils. 1985-99, 2.8
32-0585
ohms.
32-0712 VT No. 32-0712

Chrome Stock
Coil bolts original 32-0978
brackets. Fits 1984-
89. Replaces
31614-83.
VT No. 32-0512

Coils
Accel H.V. Super Coil. High per- Accel High
formance bolt on for electronic 32-0132 Energy Coil is a
ignition systems. High-tech mold- very high KV
ing for exact fit on 1965-99. 2.3 energy output
ohms. requires that it be
VT No. Type used with our
32-7772 Yellow extreme service
32-7801 Chrome 8.8mm
silicone racing
Accel Single Fire Super Coil wires. Each coil is
features ultra fast coil rise time complete with
with voltage output 45% higher two 8.8mm wire
than stock and 3.0 ohms of pri- leads and appro-
mary resistance. Mounts to priate chrome
stock coil bracket and fits under brackets.
stock coil covers. Fits all Twins
except TC-88. VT No. Item
VT No. Type 32-0132 Kit 1965-87
32-0090 Yellow 32-7536 Wires only
32-7802 Chrome

Coil Mounts
Relocation Bracket is con- Dual Coil/Dual Plug 1986-99 ST Weld On
structed of stainless steel. Mount System Coil Mount. OE style
VT No. 31-0725 includes all hardware, mount will mount coil
billet machined brack- and cover. Order mount
Billet Dual Coil Brackets available in ets and a chrome cover to mount Dyna strip separately.
black steel or black anodized billet alu- style angle dual or single lead coil. 1990- VT No. Item
minum, mounts 2 Dyna coils VT No.’s 32- 99 FXST. 31-0841 51-0551 Mount
7789, 32-7790, 32-8055 or 32-8066. Fits VT No. 42-0737 31-0639 Nut Strip
1990-up FXDG. Coil Bracket fits touring
VT No. 31-0464 model, 2002-up.
VT No. 31-0841

257
Coils 32-0484 32-0589

32-0474

V-T Angle Coil Sets are 3 Ohm Type.


32-0484 VT No. Fire Ohm
32-0484 32-0484 Single 3
32-0589 Dual 3

32-0467 32-7789 B 32-7792


V-Tech Single Fire Coils features 45 kv with 1 spark for each
TM

cylinder as fired and will mount to stock bracket and accept


stock type coil covers. Works with most aftermarket single fire
ignition systems. 1. 12 volt wire from ignition switch is connected to center post A 32-8055
VT No. Finish along with red wire from ignition. C
2. Connect the black wire to outer post from front cylinder.
32-0467 Black 3. Connect the white wire to other outer post for rear cylinder.
Dyna
DC6-5
Application
All FXR-FXST and Dyna models
32-0474 Chrome DC6-4 Dual Spark Plug Head Application

32-0484 Purple Dyna Coils. 35,000 volt! Works with all points ignitions, after-
45 KV Coil Kit includes coil market or factory electronic ignitions. Note: 32-7792 is electron-
and cover. To mount on stock ic, 32-7793 is for points ignition.
ST 1984-99. VT No. # Volt Ohm Dyna Type U/M
VT No. 32-0749 32-7789 A 12V 3 DC-1 Angle, Dual Pair
32-7790 A 6V 1 1/2 DC-2 Angle, Dual Pair
Use 2 for dual plug heads
32-7792 C 12V 3 DC-6 Stock, Dual Each
32-7793* C 12V 5 DC-7 Stock, Dual Each
32-8055 B 12V 3 DC-3 Angle, Single Pair
32-8086 A 12V 5 DC-8 Angle, Dual Pair
32-9035 B 12V 5 DC-10-1 Angle, Single Pair
*Note: Use 2 for single fire ignition.
32-9264 Dyna Twin Fire
Ignition Coils are
A designed to work
B
with Dyna 2000
HD-I ignition mod-
D 32-9285
ules. Twin fire coils
are slightly larger than stock coils, fit the stock mounting brack-
et. Twin fire coils can be used with any electric advance ignition
system that incorporates dwell control, except Dyna DS6-2 or
similar type ignitions.
VT No. Dyna Ohms/Type
32-9285 DC6-5 3 (A)Twin Fire II Miniature Dual Output
C
Towers, Replaces DC6-3
32-9264 DC6-4 3 (B) Four output towers
Crane Coils are available in high intensity for single or dual fire, Fits Dual Spark Plug
mounts to stock brackets.
VT No. Crane No. # Type Dyna 0.5 Ohms Miniature Coils for
32-9224 8-3001 A Single Fire TC-88. These coils are designed for
32-9241 8-3005 D Single Fire use with Dyna TC-88 series ignitions
32-9225 8-3002 B Dual Fire and should not be used with Dyna S
32-3006 8-3006 C Dual Fire Ignition Systems. TC-88 mini-coils
Twin Tec 3 Ohm Single Fire Mini feature dual or single output towers,
Coil Kit features compact design .5 ohms primary resistance, measure
2.4” x 2.3” x 1.6” (not including ter- 4.2” x 2.3” x 1.6”, mounting centers of 2.9” minimum to 3.5” max
minals and tower) and is compati- and black housing.
ble with most single fire ignition VT No. Output Type U/M Dyna#
systems. Kit includes two coils, uni- 32-9341 Dual Pair DC11-1
versal wire set and terminal ends. 32-9342 Dual Each DC11-2
VT No. 32-1015 32-9343 Single Pair DC12-1
32-9344 Single Each DC12-2
Single Fire: Just the spark plug for the piston that is in its compression stroke
will be fired. The other piston, being in its overlap position will not be ignited.
Dual Fire: Both spark plugs are fired simultaneously at the time only one piston
is in its compression stroke.This is the way the stock motor works.
Single Plug: One spark plug in each head. Total of 2 spark plugs in one engine.
Dual Plug: Two spark plugs in each head. Total of 4 spark plugs in one engine.

258
Spark Plugs
Champion Spark Plug Application Chart

BIG TWIN
Available in Copper Plus style.
Copper Plus Copper Plus
Engine Fits HD# Gap Champion Qty VT No.
TC-88 1999-up FL-FX 6R12 .040 RA8HC 4 32-7547
Evolution 1984-up FL Evo 5R6A .040 RN12YC 4 32-7540
1340 1985-up FX Evo
1984 FXR
Shop Pack RN12YC 24 32-0160
*Note: RN13LYC may also be used
**Note: One heat range hotter than stock replacement plug
Accel Spark Plugs are available in U-Groove or Platinum type. U-Groove
features a U-shaped electrode, sintered alumina insulator and a copper/nickel
alloy electrode. Platinum type features a Platinum tip electrode and a pure
copper center electrode.
Engine Fits Pk No. Gap Plug U-Groove Platinum
TC-88 1999-up 2418 .040 882 32-0149 32-9245
Evo 1340 1984-up FL-FX 2410 .040 32-0144 —
Hotter 2410A .040 496 32-0146* 32-9239
*Note: Heat range warmer than the stock kit listed.
Factory Spark Plugs. Most have copper coated
electrodes for foul resistance. Sold in pairs.
VT No. OEM Mfg# Fits
32-8906 32311-83 5R6A 84-up Evo 1340
32-8909 32317-86A 6R12 1999-up TC-88
32-8942 27671-01K 10R12A 2002-up VRSC

Bosch Spark Plugs sold in pairs. Available in Super, Platinum and Silver type.
Super: Copper core, nickel, plated electrode and polled threads.
Platinum: Platinum center electrode, tapered ground electrode and lower ignition voltage requirement.
Silver: Hard silver center electrode, extended service life.
Platinum +4: Four Yttrium-enhanced ground electrodes pure platinum center. Electrode never requires
gapping.
Engine Fits HD# Super Platinum Silver Platinum +4
Evolution 1984-up FL V-2 Evo 5R6A 32-1220 32-1226 32-1221 32-1228
1340 1985-up FX V-2 Evo
1984 FXR

32-8910

Autolite Platinum Plugs.


10pk Pair Autolite# Fits
— 32-9231 AP4265DP2 1984-up 1340cc V-2 Evo
— 32-9232 AP4164DP2 1999-up TC-88
SplitFire Spark Plugs incorporate a patented Split -V Autolite Standard Spark Plugs
Electrode which creates an aggressive flame kernel for 10pk Pair Autolite# H-D# Fits
improved combustion efficiency. Pairs. Split Fire3® features 32-9295 — 4164 6R12 1999-up TC-88
three platinum surfaces and a fine wire tip that requires less 32-9297 32-9298 4265 5RL, 1984-up All V-2
voltage to fire. 5R6 Evo’s
Heat 5A6A
SplitFire3 Standard Range Fits
32-8928 32-8910 Standard 1999-up TC-88
32-8916 32-8913 Standard 1984-up Evo 1340
32-8917 32-8914 Cold 1984-up Evo 1340

259
Points Covers
Chrome Spinner Points Cover. Feature
iron cross design that spins when engine
is running. Can only be used with mechan-
ical type advance assembly. As a drive
shaft bolts to the camshaft.
VT No. 42-0162
42-0162
Smoothie Hidden Points
Cover Kit features an inner 42-0251
mount system in which the
outer cover screws on. No
visible mount screws.
42-0252 42-0253
VT No. Fits
42-0957 TC-88 All Out Flame Chrome Timing Cover features no visible
42-0956 Evo mounting fasteners and 3-D flame design. Available in offset or
center flame type. Fits all Twin Cam and Evolution Big Twins.
A B VT No. Type Fits
42-0251 Center Evo
42-0252 Offset TC-88
42-0253 Center TC-88
42-0960 42-0044 42-6100
Chrome Billet Iron Cross Points Covers.
VT No. Holes Model Style
42-0988 2-Hole BT A
42-0989 5-Hole TC-88 A
42-0993 2-Hole BT B
42-0994 5-Hole TC-88 B
Chrome Maltese Cross Points Cover.
Chrome Skull Design Point Cover fits
VT No. Type Holes
1999-up Late TC-88 models.
42-0960 Flat 2
VT No. Year Model
42-0961 Raised 5
42-0075 1999-up TC-88
42-0044 Flat 5
42-0081 1970-98 BT
42-6100 Raised 2
42-6055 Raised 5
42-6055

Chrome Covers
Lightning Bug Spark Plugs
are neon gas filled, glow as
strobe lights.Fit plugs with
screw terminal fittings only,
pair.
VT No. Color
Chrome Head and Spark Plug Cover fits 1986-99 Ev models.
32-1552 Blue
Covers are held in place by rubber inserts supplied.
32-1551 Red
VT No. 42-0929
Sparkies are chrome die cast cov-
ers to fit perfectly on a spark hex for
Big Twin 14mm, pre1999 models, Single Fire: Just the spark plug for the piston that is in its compression stroke
will be fired. The other piston, being in its overlap position will not be ignited.
pair. Dual Fire: Both spark plugs are fired simultaneously at the time only one piston
VT No. 37-8952 is in its compression stroke.This is the way the stock motor works.
Single Plug: One spark plug in each head. Total of 2 spark plugs in one engine.
Dual Plug: Two spark plugs in each head. Total of 4 spark plugs in one engine.

260
Timing Plugs Points Covers
42-0748 42-0106 42-0088

BIG TWIN
A B C E D
Timing Plugs are available in stock size 5/8 A 7106-1
x 18 thread unless noted as oversize (O.S) A B B
which is 11/16 x 16 thread.
A. Acorn style plug fits all models Big Twin 42-0177 42-0035 42-0299
timing plug holes and oil tanks.
VT No. Finish
7106-1 Chrome B
B. Acorn style plug with oversize thread &
one tap for rethreading stripped out timing
hole. 7500-2 C D E
VT No. Type
7500-2 Plug and Tap (O. S) C 8114-1 42-0662 42-0119 42-1058
7501-1 Plug Only (O.S)
9407-1 11/16”-16 Tap (O.S)
C. Stock timing plug.
VT No. Finish
8114-1 Chrome
8115-1 Cadmium 8610-1 D
9404-1 Cadmium (O.S) F G H
9304-1 Chrome (O.S)
9714-1 Parkerized (O.S) 42-1059 42-0065 42-0076
9502-1 Chrome 1939-51
9504-1 Parkerized as above, 7/8” Hex E 7500-2
9503-1 As above cadmium
D. Functional and custom design plug fits all
models Big Twin and Sportster timing plug
holes and oil tanks. I
8610-1 Chrome
8611-1 Cadmium 42-0078 42-0125
8612-1 Black oxide
E. Allen style plug use on all 1970-up
replaces 720.
9402-1 Chrome
9403-1 Cadmium
37-9206 Chrome by GW 42-0919
9960-1 Chrome (O.S) Chrome Points Covers for BT use, 1970-99 with horizontal
holes or 1999-up TC-88 with 5 mount holes.
16-1731 16-0160 VT No. # Style Fits
42-0748 A Flame Horizontal
42-0969 Flame 5-Hole
42-0106 B Live to Ride Horizontal, chrome
16-0829 42-0088 B Live to Ride Horizontal Gold Inlay
Clear Timing Plugs available long optically clear type or short 42-0889 B Live to Ride 5-Hole
standard version with or without the internal hex. 42-0836 B Live to Ride 5-Hole, Gold inlay
VT No. Type U/M 42-0177 C Baron Horizontal
42-0178 C Baron 5-Hole
16-1731 Long Type Ea
42-0035 D V-Tech Both
16-0829 Hex Type Ea
42-0299 E Domed All, 2-Hole
16-0099 Standard 10 pack 42-0119 G Domed 5-Hole
16-0160 Standard Each 42-0662 F Flat Both
Chrome Big Twin Case 42-1058 H Skull 2-Hole, Horizontal
Trim fits Ev 1985-99 1340 42-1059 I Skull 5-Hole
Big Twin by mounting to cen- 42-0065 Flame Horizontal
ter case stud. To install 42-0076 Flying Wheel 5-Hole
adjust stud length for more 42-0078 Flying Wheel Horizontal
length on left side, then 42-0125 Smooth 5-Hole
press emblem over nut and 42-0155 Smooth Horizontal
42-0919 H-D 5-Hole
attach by chrome acorn nut
8765-2 Screws 1978-up Allens
which is supplied. 8402-2 Screws Chrome Acorns
VT No. 42-0746 8492-2 Screws Gold Acorns
9953-10 Screws Acorn, TC-88
37-9083 Screws 1979-up SS, 25 pack
37-9216 Screws 1979-up Tapered, 25 pack
261
Plug Wires

Accel 8.8mm
Custom-Fit Ignition
Wire Sets are avail-
able in 300+ or cus-
8.8 mm tom fit.
300+ Custom Fit 42” Accel 8.8 Wire Sets have the ends terminated with a 90°
Black Yellow Black Type/Fits or a variangle boot and come with a hardware kit which
32-9101 32-0656 32-8044 1984-90 all FXST, includes terminals, boots and instructions.
1985-86 FX, 1991-99 Dyna VT No. Color Type
32-9103 32-0658 32-8048 1982-94 FXR-FXRS-FXRT 32-9248 Black Variangle Suppression
32-9107 — — 1985-90 FLT-FLHT 32-9250 Black 90° Suppression
32-9106 32-9021 32-9022 1991-99 all FXST 32-9252 Yellow Variangle Suppression
32-9107 32-9023 32-9024 1985-99 all FLT 32-9253 Yellow Variangle Copper
32-9109 — — 2000-up all Dyna 32-9254 Yellow 90° Suppression
32-9111 — — 2000-up all FXST 32-7536 Yellow 90° Copper
32-9110 — — 2000-up all FLT
32-9108 — — 1994-98 FLHR

Wire Sets & Clamps


8 mm Blue Streak XXX
Silicone Wire Sets features 37-9062
quality construction of silicone
throughout the jacket, insulation
and core. This assures high 37-2911
temperature resistance and high Installed 37-2911
durability. Silicone wire sets also
8 mm offer maximum RFI suppression.
Copper core wire sets are for Spark Plug Wire Clamps
point type ignition systems only and feature a copper core wire available in pair for 7 or
to allow for special improved electrical conductivity and 8mm wires.
mechanical strength. All wire sets are supplied with electrical VT No. Size Finish
boots and OEM style terminals that lock onto the spark plug. 37-9062 7mm Chrome
VT No. XXX Silicone Sets 37-9072 7mm Alloy
32-0253 Universal Application Self Make Kit 37-2911 8mm Chrome
32-0254 1980-84 FLH, 85-99 FXST, 91-98 FXD 37-2912 8mm Alloy
32-0255 1985-96 FLT, FLHT, FLHR
32-0256 1982-99 FXR
32-9361
32-0258 1997-98 FLHT, FLHR
32-0259 1999-up FLT, FLHT, FLHR
32-0260 1999-up Dyna
32-0262 2000-up FXST 32-9360
32-0648
32-9362

32-9363
32-0650 7 mm Accel Thundersport 5mm Ignition Wire features half the
7 mm diameter of stock wire and is extremely flexible. Easy to run
Universal Wire Sets are 40” long with double 90° spark boots. through cylinder heads, rocker covers and frame tubes for a
Simply cut to the desired length and install coil terminal clips hidden look. Packaged with two 5 foot leads, coil ends and
supplied. Available in copper or suppression core. 90° spark plug end. Coil end must be terminated. These wires
VT No. Color Type are a 5 mm high gloss silicone wire that is rated for over 550°
32-0647 Yellow Suppression F and 150 ohms per foot.
32-0648 Yellow Copper 32-0647 VT No. Color
32-0650 Orange Copper 32-9360 Black
32-0651 Black Suppression 32-9361 Yellow
32-0696 Black Copper 32-9362 Red
32-9363 Blue
262
Universal 8mm Pro Spark Plug Kits
feature 24” wire leads with either 90° or
180° molded plug boots and straight coil
Wire Sets
32-2034 32-2064

BIG TWIN
boots with brass terminals. Wires fea-
ture the Spiro-Pro design which pro-
32-2024
vides 10 times the firepower of carbon
core wires and heat protection to 600F.
Works with electronic or points style
ignition. All wires have a resistance fac-
tor of 350 ohm/ft. Great for magnetos,
distributors or dual plug heads.
90° Kits Color 32-2004 32-2044
32-6081 Black
32-6181 White
32-6281 Red
32-6481 Yellow
32-6681 Blue Sumax by Taylor Colored 8mm Plug Wires are pre-cut and
32-6381 Purple have the plug/coil boots and terminals already installed.
32-6085 Black (180° Kit) Designed for electronic ignition, but work great on point types.
Color 1984-99 1982-94 1980-98 2000-up 1999-up
FXST FXR FLT FXST- FLT
FXD FLST-
FXD
White 32-7131* — — — —
Red 32-7231* — 32-7233 32-2023 32-2024
Purple 32-7331* — 32-7333 32-2033 32-2034
Sumax 10.4 mm Thunder Volt 50 Black Wire Sets feature a Blue 32-7631* — — 32-2063 32-2064
ferrite spiral wound coated core that is a blend of copper/nick- Black 32-7031* 32-7035 32-7033 32-2003 32-2004
el alloy bonded by a conductive acrylic latex cover. This Yellow 32-7431* — — 32-2043 32-2044
process is designed to reinforce and assist in holding core *Note: with coil adjacent to oil tank Dyna Glide.
resistance to 50 ohms. The fat 10.4 mm (.409”) wires also fea- Splitfire Dual Mag Black 7mm Wire Sets
ture three layers of pure zimplex silicone, 600 degrees of heat incorporates two premium magnetic sup-
protection, 102,000 volts dielectric strength with a tightly pression core conductors, which are pro-
woven heat treated fiberglass braid and black pro boots bond- tected by a layer of braided fiberglass and a
ed to the black with gold lettering wires. 100% pure silicone outer jacket.
VT No. Fits VT No. Fits
32-0031 1984-98 FXST, 1991-98 Dyna 32-2072 1984-99 FXST, FLST
32-0035 1984-94 FXR 32-2073 1999-up FL Twin Cam
32-5608 24” Universal 2 pc with 90° boot 32-2074 1999-up FXD Twin Cam
32-0313 1980-98 FLT 32-2945 Universal 48” length with spark
32-2032 1999-up FLT with carb plug boot at each end
32-2031 2000-up FXST, 1999-up Dyna
Neon Wire Sets
32-4352 32-4357

Neon Magic Spark Plug Wire Sets are available in Heartbeat or Shazaam style
with a choice of five different neon colors. Each set includes 7mm wire set, coil
connector ends, chrome mounting bracket and neon tubes.
Shazaam Heartbeat Color
32-4351 32-4356 Clear Red
32-4352 Installed
32-4352 32-4357 Green
32-4353 — Clear Blue
— 32-4359 Cobalt Blue
Note: Clear type neon wire sets feature clear neon tubes that fire in color noted.

263
Advance Units

32-0136

32-7773
Points Conversion Kit. Both
brands include everything
necessary for direct replace-
Blue Streak Sifton “Tuneable” Ignition Advance Assembly ment on 1970-78 BT, 1971-78 32-0150
includes stainless advance base, points plate with “Blue Streak” Sportsters or for converting late
points and condenser with hardware and 3 pairs of color coated model electronic-type back to points. Accel type available with
springs which allow full advance at 1400, 2000 and 2600 RPM microchip points, which will require a domed shaped points
depending on which spring is selected. cover such as VT No. 42-0299 to accommodate taller points.
VT No. 32-0713 The V-Twin unit includes stock style points and condenser. 32-
32-9037 Competition Advance Unit by 0150 available with stock needle bearing weights.
Rivera Competition VT No. Item Type
features machined stainless steel 32-7773 Accel with Microchip Stock
shaft and plate, metallic coated 32-0136 V-Twin with Points Stock
weights and special wound springs 32-0150 V-Twin/Points Needle
for exact advance. Replaces Points Plate Screws replace 32606-82.
32505-78A for 1970-up, mechani- VT No. Type
cal advance applications. Center 32-0760 Stainless
screw included. 32-0049 Zinc
VT No. Item
32-9037 Competition Unit Stainless Advance Unit features
32-9223 Rebuild stainless base, heat treated weights
and cam center screw for 1970-up
32-9220 mechanical advance ignition.
VT No. Item Brand
32-0178 W/Bolt Sifton
32-0168 W/O Bolt V-Twin
32-9261
32-7510 32-0055 Advance Units feature
Tuneable Advance Unit features stainless base, heat treated heat treated weights
weights cam bolt and 3 different color coded spring sets which and steelbase. Order
allows full advance at 1400, 2000, and 2600 RPM depending center bolt separately.
on which springs are selected. Can be used with all ignitions, VT No. Type
points, single or dual fire types which utilize an advance unit. 32-7510 Advance
Springs also available separately. 32-0055 Center bolt
VT No. Type 32-0157 Blue Streak Premium
32-9220 Stock Parts for 1970-78 Twins.
32-9261 Needle Bearing VT No. Item
13-0121 Stock Springs, Black 32-0156 Points
32-0156
13-9246 Heavy 32-0157 Condenser
13-9247 Severe 13-9247 13-9246

32-0140

13-0121

Automatic Advance Rebuild Kit includes 2 of the following: 1970-up Advance Weight Springs.
springs, weights, and 4 roll pins. For all 1970-78 Twins. VT No. Fits
VT No. 32-0140 13-9247 Severe Duty Advance Weight Springs for all
Hi-compression and heavily modified engines.
Warranty Also useful for applications experiencing
All Electrical Components sold as individual pieces or in kits are covered under
detonation (pinging) or very erratic idle, pair
our warranty “Replacement Only” Provision. All electrical related item part num-
bers begin with a 32 prefix. No credit will be issued for these items as they are 13-9246 Heavy Advance Weight Springs for slightly
exchange only. modified stock, low compression or mild stroker
application, helps cure minor idle problems, pr
13-0121 Original type replacement. Uses premium
grade spring steel, 10 pk
264
Daytona Twin Tech
Ignitions

BIG TWIN
32-3017

Daytona Twin Tec Internal Ignition Kit for 1984-99 Evo Big
Twin, 1970-84 Shovelhead Big Twin and 1971-97 Sportster
models. Kit includes ignition, coil and spark plug wire set.
VT No. 32-3015
Daytona Twin
Tec TC-88
Ignition Kits for
32-3018 all 1999-up TC-88
Carbureted Big
Daytona Twin Tec External Ignition Kits for 1990-98 Evo Big Twins includes
Twin and 1990-97 Sportster models. Kit include module, coil module, coil and
and spark plug wire set. spark plug wire
VT No. Fits set.
32-3017 1990-94 Evo VT No. Fits
32-3018 1995-98 Evo 32-3088 1999-02
32-3089 2003-up
Twin Tec Internal Ignition for
1970-99 Models. Two advance
curve families with adjustable
advance slope accommodate
stock to highly modified
engines. Digitally set RPM Limit
(100 RPM Steps). Selectable
single or dual fire mode. Coil
outputs protected against short
circuits. Optional PC link cable
and software for programming custom advance curve.
VT No. Item
32-1005 Ignition
32-2005 3 Ohm Coil Single Fire

Compu-Fire Ignition Systems HD


Models: Include the only true single
and dual fire systems for dual plug
operation. Built in Accu-Ray timing Mallory Unilite Breakerless Ignition System for 1970-99 all
light simplifies initial installation. Twins. Dual fire unilite module features integrated photo coupler,
Tach output works with either single signal processor and power switch. Requires mechanical
or dual fire systems. RPM Limiter advance assembly and ignition coil with 3.0 to 4.0 ohms.
eliminated. Correct dwell times, coils VT No. Item
run cooler, maintain maximum out- 32-5119 Ignition System
put. Battery current reduced. No external ignition module, 32-7510 Mechanical Advance
electronics mounts entirely inside ignition housing. 45 KV Single Fire Coil Kit
VT No. Item includes coil and cover to fit 1984-
32-1040 Single fire/dual plug, uses 2 coil packs 99 ST models.
32-7510 Mechanical advance unit VT No. 32-0749

265
Ignition Kits and
Advance Units
32-0469

32-0468
Ignition Sensor Plate Assembly.
VT No. OEM Fits
32-9020 32400-80A 1980-93 FLT,
1980-94 FXR
1984-95 FXST
32-0518 32404-90 1991-95 Dyna
32-0519 32400-94 1994-95 FLT
32-0520 32404-96 1996-98 Dyna
32-0521 32448-95A 1996-98 FLT
1996-99 FXST

V-TechTM Ignition Kits are available in dual fire where there


are 2 sparks at the same time and single fire where there is
one spark for each cylinder when it is fired. Each kit includes
a mechanical advance unit and all hardware. Order coil sepa-
rately 32-0467 coil has 2 separate coils inside to fire inde-
pendently.
VT No. Item Type Coil
32-0468 Kit Dual Fire 32-0511
32-0469 Kit Single Fire 32-0467

V-TechTM Single
Fire Coil gives 1
spark for each
cylinder as fired
and will mount to
stock bracket and
accept stock coil
cover.
VT No. Finish
32-0467 Black
32-0474 Chrome

266
Accel Single/Dual Fire
Ignition Module. Fits all
carbureted 1970-
Ignition

BIG TWIN
2000(except TC-88) and
all 1971-up Sportster
models, works in both
single or dual fire appli-
cations and features 14 Crane Hi-4 fits all 1970-98
tuneable advance carbureted models and
curves from stock to full requires sensor cup for
performance, adjustable 1982 and earlier applica-
rev limiter, VOES input, tions. Order tach interface,
tachometer output and front cylinder static time LED. Requires sensor cup and screw sep-
sensor cup for installation. arately if required. Note:
VT No. Item Order Coils Listed Below
32-0091 Accel S/D Fire Ignition Module
32-9087 Sensor Cup VT No. Crane# Fits
32-9217 8-1100 Dual Fire Ignition fits Evo, Shovel and
Sportster through 1997. It can be set
for Street or Race-Electric start or Kick
Start includes 4000 to 8000 adjustable
RPM limiter. Includes adjustment for
rate of advance. This unit is compatible
with stock dual fire coils
32-8075 32-9218 8-2100 Single Fire Ignition fits Evo, Shovel
and Sportster through 1997. It can be
set for Street or Race-Electric or Kick
Start includes rear cylinder timing
adjustment for rate of advance.
Compatible with single fire coils.
32-8076 32-4100 8-4100 Single Fire Ignition Kit fits As Above
Includes coil and 8.5mm wires.
32-0588 8.5 mm Wire Set
32-9255 Tach Adapter Interface
32-0559 Sensor Cup and Screw Set
32-9087 Sensor Cup, replaces 32402-83
32-9052 Cup Screw, replaces 2611C
Note: When using HI-4 Single Fire Ignition with “Dual Plug Cylinder Heads”, two
dual fire coils must be used (Crane Cams #8-3002 or 8-3006). Both the spark
plug wires from one coil will go to the front cylinder, while both plug wire from the
other coil will go to the rear cylinder.

Single Fire: Just the spark plug for the piston that is in its compression stroke
will be fired. The other piston, being in its overlap position will not be ignited.
Dual Fire: Both spark plugs are fired simultaneously at the time only one piston
is in its compression stroke.
32-9291 This is the way the stock motor works.
32-7510 Single Plug: One spark plug in each head. Total of 2 spark plugs in one engine.
32-9255 Dual Plug: Two spark plugs in each head. Total of 4 spark plugs in one engine.

32-9292
Crane Cams Hi-Intensity Ignition System converts early,
points type 1970-79 BT to electronic ignition. On 1980 and later
models it will replaces stock electronic ignition, external module
and rev limiter. Kit includes Hi module stand off screws and hard-
ware. Order VT No. 32-7510 advance weight unit separately. A B C
VT No. Item D
32-8075 Single module/dual fire/single coil for a dual fire
Crane Coils are available in high intensity for single or dual fire,
ignition system that replaces the stock point and
mounts to stock brackets.
condenser type ignition. Can be used with stock coil.
VT No. Crane No. # Type
32-9291 Rotor for Above
32-9224 8-3001 A Single Fire
32-8076 Dual module/Single Fire/ Single or Dual Coil
32-9241 8-3005 D Single Fire
when being used as single fire/single plug requires
32-9225 8-3002 B Dual Fire
VT No. 32-9224 coil. When used as dual plug
32-3006 8-3006 C Dual Fire
applications VT No. 32-9225 coil must be used.
32-9292 Rotor for above
32-7510 Advance Unit
32-9255 Tach Adapter for Above
267
Ignition Crane HI4TC Ignition for TC88
Carbureted Engine Models
offers multi-spark performance,
variable advance curves and a
digital rev limiter. It is a plug in
replacement of the stock module
32-4102 and is compatible with the facto-
ry security system. A crankshaft
position sensor is employed to
establish accurate firing. Rear
cylinder timing can be offset from -5° to +4°; the same for initial
timing. Both are easily adjusted by means of rotary switch on
32-0806 the unit. An additional rotary switch is used to select the
advance curve, with choice of ten families. This enables the
ignition to optimize the performance potential of the Twin-Cam
Crane HI-4E Ignition Modules/Module-Coil Kits.
88® in any stage, from stock to wildly modified. Rotary switches
•Improved, Adjustable Spark Curve Produces Strong
also control the built-in Sequential Rev Limiter, which is
Torque/Power Increases!
adjustable from 1,500 to 9,900 RPM, and won’t cause “popping
•Multi-Spark Technology Delivers Cleaner Low-End, Idling,
and banging” like conventional rev limiters.
Crisper Throttle Response.
Benefits of multiple spark system include easier starting (hot or
•Easy Plug-In Installation. No Harness Replacement required
cold), better low-speed driveability and off-idle response. It puls-
on 1991-up Bikes. (1980-94 requires VT No. 32-9014 (OEM
es up to nine sparks per cycle at idle and three sparks ups to
32408-90) Harness Kit)
6,000 RPM, which also stops spark plug fouling and lean-surge.
•Selectable Single-Fire or Dual Fire.
VT No. Year
•Adjustable Rev-Limit, 500 to 9,900 RPM in 100 RPM incre-
32-3160 1999-03
ments!
32-3180 2004-up
•Accurate, Easy Rear Cylinder Timing Offset.
•Billet Aluminum, External Mounted. Sensor Cup Kit includes spe-
•Kits include module, coil and spark plug wires. cial screws to fit all “Sensor”
VT No. Item Description type ignition kits.
32-0806 Module only 1980-94 with7 Pin connector. VT No. 32-0559
Note: 1980-90 requires harness kit VT No. 32-9014
32-4101 Kit As Above
32-0807 Module only 1995-up with 8 Pin Connector
32-4102 Kit As Above

32-0733 32-0741

Controller by Comp Cams is a programmable


performance ignition computer featuring:
• High Energy output with accurate spark timing.
• Uses stock rotor and pickup in both single and dual fire
operation.
• 14 factory programmed curves
32-0672 32-0673
• User friendly programming with switches.
• RPM switch for nitrous 2-stage rev limiter.
• Programmable rev limit.
• Bolt-on easy installation with style connectors.
Controller by Comp Cams
VT No. V-Thunder Description Year Model
32-0672 VTI2000A Ignition Controller 1995-earlier Softail, Dyna, FXR, FX w/ conv. Harness
1993-earlier XL except 1994-up FLT & XL models
32-0673 VTI2000B Ignition Controller 1996-up Softail, Dyna, FXR, FX w/ conv. Harness
1993-up Softail, Dyna, FLT except F.I., XL
32-0733* VTI2001A Power Adapter 7-pin Fits all 32-0672 applications
Connector
32-0734 VTI2001B Power Adapter 8-pin Fits all 32-0673 applications
Connector
32-0741 VTE2200 RPM Switch Harness For use with VTI2000 A or B
*Note: For 1979 and earlier models use pickup VT No. 32-9020 OEM 32400-80A and rotor VT No. 32-9087 OEM 32402-83. For
1991 and earlier models use OE harness VT No. 32-9014 OEM 32408-90.

268
TC-88 Performance
32-8204 Ignition Systems for
Carbureted only.
Ignition Modules
Twin Tec External Ignition for

BIG TWIN
Available with 6200 1999-up Carbureted Twin Cam
RPM limit for engines Models. Wide timing advance
with slight modifications adjustment range accommo-
and stock compression dates stock to highly modified
or 7000 RPM limit for engines with raised compression, Big Bore engines. Digitally set RPM Limit
Cylinder & Performance Cams installed. (100 RPM Steps). Selectable
6200 RPM 32-1014 multi-spark mode for quick start-
VT No. OEM Models Years ing & smooth cruise. Coil outputs
32-8204 31710-01 Dyna 1999-up protected against short circuits. Billet aluminum housing with black
FXST 2000-up anodized finish. Easy plug-in installation supports all sensors including
32-8205 32721-01 FLT 1999-2001 theft/security module.
7000 RPM VT No. Years
32-8206 31713-01 Dyna 1999-up 32-1008 1999-02
32-8207 32724-01 FLT 1999-01 32-1014 2003-up
Twin Tec External Plug In Ignition
for 1990-99 Evolution Big Twins
features 4 rotary switches used to
Vacuum Switch Assembly 32-9083
set the operating modes such as
VT No. OEM Fits single or dual fire, adjust the timing, advance and select RPM limit.Two
32-9079 26557-83 1984-90 All FXR diagnostic LED’s indicate status and start of the VOES switch. The
32-9080 26558-84 1984-90 FXST 1986-89 All FLT status led is also used for static timing as it will flash when the engine
32-9082 26555-91 1991-93 All FLT reaches top dead center.
32-9083 26566-91 1991-95 All FXST-FLST, VT No. Item
Dyna & FXR 32-1006 1990-94 with 7 pin Connector
32-9084 26555-94 1994-98 All FLT 32-1007 1995-99 with 8 pin Connector
32-9156 26566-96 1996-99 FXST-FLST 32-1013
32-9157 26569-96 1996-98 Dyna
32-0086

32-0085
Ignition Module Adapters allow use of seven pin module
(1991-93) going to eight-pin Deutsch (1994-99) wiring harness
or an eight pin module going to a seven pin harness. Can not
be used on EFI models.
VT No. Fits
32-0085 7 Pin Adapter to 8 Pin Module
32-0086 8 Pin Adapter to 7 Pin Module S&S Spark Technology Ignition System features an ECU
Replacement Ignition Modules bolt- module that will automatically adjust ignition timing. When deto-
on replacements. Harness 32-9014 nation is detected by knock sensor, the ECU retards the ignition
required as noted. timing to prevent engine damage. When detonation is not pres-
ent, ignition timing is advanced for maximum power and econo-
my. Additional features include: Simple installation--plugs into
stock harness, No timing adjustments, 7000 RPM rev limiter,
VT No. OEM Fits single fire operation, automatic dwell adjust, short circuit and
32-9016 32405-91A
1984-95 Evo BT, except 94-95 FLT reverse polarity protected.
32-9322 32426-941994-95 FLT VT No. Fits
32-9321 32449-95A
1996-99 All BT 32-1013 Module
32-0527 32568-00A
2000-up FXST Installation Kit
32-0528 32478-99A
2000-up FXD, FLT 32-7805 2004-2006 carbureted TC-88 models
32-9014 32408-90A
Harness for installing the above 32-1012 1999-2003 carbureted TC-88 models
modules 32-1049 1995-99 carbureted Big Twins
Performance Ignition Modules. 6000 RPM.
Chrome Accel Rev Master /is
VT No. OEM Fits Note
pre-set by the rider to a specific
32-9325 32596-96 1984-95 BT 1-2
R.P.M. Limit. When engine speed
32-9326 32630-96 1996-99 Evo BT 1
Note 1: Cannot be used on EFI models.
reaches limit, the Rev Master inter-
Note 2: Use 32-9014 harness to install ignition module on all pre-90 models. rupts coil triggering, preventing
engine damage due to over-
revving. Measures 43/4 x 21/2.
Includes instructions. Fits all 1948-99 Big Twin.
VT No. 32-0152

269
Ignition

32-9500 32-9501 Dyna 2000 Digital Ignition Systems. Systems include Dyna
2000 HD-1 Ignition Module and a matched Dyna Twin Fire Coil
for each application.
VT No. # Fits
32-0802 SFK-3 1995-up FXR, FLT, FXST, FXD
32-0804 SFK-1 Pre1995 FXR-FLT, FXST, FXD
32-9118 Programming Software for 32-0802
32-9117 Programming Software for 32-0804

32-9308 32-9050
V-Tech Ignition Systems fit all 1970-98 carbureted models 32-9085
and requires sensor cup for 1982 and earlier applications.
Order tach interface, sensor cup and screw separately if
required. Note: Order Coils As Required.
VT No. Fits
32-9501 Dual Fire Ignition fits Evo, Shovel and Sportster A B C
through 1997. It can be set for Street or Race-Electric
start or Kick Start includes 4000 to 8000 adjustable Dyna 2000 Ignition Modules Replacement can used with
RPM limiter. Includes adjustment for rate of advance. stock electronic ignition.
This unit is compatible with stock dual fire coils. Note: The stock ignition consist of a sensor plate and rotating
32-9500 Single Fire Ignition fits Evo, Shovel & Sportster cup. The 2000 will work on all 1970-up models but requires the
through 1997. It can be set for Street or Race-Electric 1983-up type ignition cup and sensor plate.The 2000 Advance
or Kick Start includes rear cylinder timing adjustment curves will not work properly if installed with the pre1983 igni-
for rate of advance. Compatible with single fire coils. tion cup and sensor.
32-9503 Single Fire Ignition Kit fits As Above Dyna 2000 HD-1 can be used with both single fire
Includes coil and 8.5mm wires. (separate coils) or Dual fire (Single Coil) the Dyna 2000 HD-2
32-0588 8.5mm Wire Set can be used as dual fire only. Both units feature programmable
32-9255 Tach Adapter Interface advance curves,rev limiter and L.E.D. diagnostic lamp for easy
static timing, plugs into stock harness and bolts to stock module
32-0559 Sensor Cup and Screw Set
location. Also available with USB port that will allow mechanics
or tuners move advanced programming but requires separate
Sensor Cup and Screw Kit fits 1982-up purchase of Dyna Programming kit.
models with stock or performance elec- Note: Can only be used with suppression spark plug wires. On
tronic ignition systems. 1984-90 models Dyna extension harness must also be used.
VT No. 32-0559 VT No. # Item/Plug Years
32-9112 A Dyna 2000 HD-1E 7 Pin 1984-95
With USB Port
32-9264 32-9049 A Dyna 2000 HD-2E 7 Pin 1984-95
32-9113 As Above with USB Port
32-9318 A Dyna 2000 HD-1E8 8 Pin 1996-99
32-9114 As Above with USB Port
32-9317 A Dyna 2000 HD-2E8 8 Pin 1996-99
32-9115 As Above with USB Port
32-9285 32-9116 A Dyna 2000 TC-88-1, 1999-2000 TC88 & Carb
Dyna Application As Above with USB Port
DC6-5 All FXR-FXST and Dyna models 32-9308 A Dyna 2000 TC-88-3, 2004-06 TC88 Carbureted Only
DC6-4 Dual Spark Plug Head Application with USB Port
32-9050 B Extension Cable
Dyna Twin Fire Ignition Coils are designed to work with Dyna 32-9085 C 7-8 Pin Conversion Harness
2000 HD-I ignition modules. Twin fire coils are slightly larger 32-0559 Ignition Cup Kit
than stock coils, fit the stock mounting bracket. Twin fire coils 32-9087 Ignition Cup Only
can be used with any electric advance ignition system that 32-9020 Sensor Assembly
incorporates dwell control except Dyna DS6-2 or similar type 32-9052 Cup Screw, 10 pk
ignitions. 32-9117 Programming Software for 32-9112, 32-9113
VT No. Dyna Ohms/Type 32-9118 Programming Software for 32-9114, 32-9115
32-9285 DC6-5 3 (A)Twin Fire II Miniature Dual Output 32-9119 Programming Software for 32-9116
Towers, Replaces DC6-3
32-9264 DC6-4 3 (B) Four output towers
Fits Dual Spark Plug

270
Dyna ‘S’ Hi-
Performance Ignition
System is self contained,
Ignition
Dyna S Performance Ignition

BIG TWIN
fits behind ignition cover, Systems. Available in dual or single
uses magnetic rotor with fire for street applications only. Each
the original spark kit includes sensor plate assembly
advancer, so factory and correct coil for each application.
advance curve is main- Single plug only. 1980-up applications
tained. Improves perform- require 32-7510 advance mechanism.
ance, extends spark plug VT No. # Type
life, eliminates points and condensers. 32-0800 DSK-6-2 Single Fire
Note: For dual plugged heads, on 1980-up use advance mech- 32-0801 SDK-6-1 Dual Fire
anism, VT No. 32-7510
VT No. 32-7778 (DS6-1)
Replacement Rotor for Dyna Ignitions.
Dyna ‘S’
VT No. Fits
Single Fire
32-9300 DS-6-1
Ignition has
32-9301 DS-6-2
the features of
the Dyna ’S’,
but fires front
and rear cylin- A B
ders independ-
ently of each
other which allows accurate timing of each cylinder. Stock igni-
tion systems fire both cylinders at the same time which has the
wasted sparks on the exhaust stroke. This eliminates this inher- 32-7789 32-8055
ent problem. For use with either dual or single plug heads. On
1980-up models, use VT No. 32-7510 Advance assembly.
VT No. 32-7777 (DS6-2)
32-9151 C

32-7792
Dyna Coils. 35,000 volt! Works with all points ignitions, after-
market or factory electronic ignitions. Note: 32-7792 is electron-
ic, 32-7793 is for points ignition.
VT No. # Volt Ohm Dyna Type U/M
32-9152 32-7789 A 12V 3 DC-1 Angle, Dual Pair
32-9153
32-7790 A 6V 11/2 DC-2 Angle, Dual Pair
32-9155
Use 2 for dual plug heads
32-7792 C 12V 3 DC-6 Stock, Dual Each
32-7793* C 12V 5 DC-7 Stock, Dual Each
32-8055 B 12V 3 DC-3 Angle, Single Pair
32-8086 A 12V 5 DC-8 Angle, Dual Pair
32-9035 B 12V 5 DC-10-1 Angle, Single Pair
Dyna 2000i Digital Ignition available as a module only or com- *Note: Use 2 for single fire ignition.
plete kits that include correct coil. Features include single or dual Dyna Ignition Booster for single
fire operation,8 advance curves, built in tach driver, adjustable points systems only transforms
RPM limit from 6000 to 7500 and easy static timing with built in inconsistent electrical surges into
timing indicator. Fits all 1970-98 carbureted models and requires controlled bursts of energy to the coil
1983-up sensor cup for 1982 and earlier applications. Advanced power is not wasted.
Programming Software allows the mechanic or tuner the ability to VT No. 32-7787
fine tune 2000I Ignition but requires adapter.
VT No. Item Plug Fire Coil
32-9151 Kit Single Single DC3-1 Dyna Electric Tach Adapter Kit must be
32-9152 Kit Dual Single DC1-1 used with Dyna ‘S’ single fire ignition is
32-9153 Kit Dual Dual DC2-1 installed on any twins with dual plugs
32-9155 Kit Single Single DC6-5 when electric tach is used.
Miniature coil DC6-5 VT No. 32-7799
32-9159 Module Only K.V. Recommends the following coils for Dyna Ignitions:
32-9087 Sensor Cup DS6-1 Ignition VT No. 32-7778
Street, Single plugs use DC-7 or DC-8
32-9052 Cup Screw, 10 pk Race, Single plugs use DC-1 or DC-6
Street/Race Dual plugs use 2 DC-2 or DC-5, wired in series
32-9120 Advanced Programming Software for DS6-2 Ignition VT No. 32-7777
Race, Single plugs use 2 DC-3
Above Ignitions Street, Dual plugs use 2 DC-7 or DC-8
Race, Dual plugs use 2 DC-1 or 2 DC-6
32-9121 Software Adapter Harness Street, Single plug uses 2 DC10-1

271
Fuel Injected 32-3003
Power Commander III
USB Engine
Management Systems
Systems for Fuel Injected
Models. Allows for both
fuel and ignition adjust-
ments. Each unit
includes a specific
map, designed to
improve performance
over stock. The Power
Commander includes
an IBM compatible link
32-3011 cable and software
package which allows
you to fully map the
fuel ignition curves on
an IBM compatible
computers. If a comput-
er is not available, the
Twin Tec TCFI Fuel Injection Kit for 2001-up TC-88 with fuel curves can be
Delphi Fuel Injection System. Includes plug in fuel injection con- adjusted by using three
troller, PC link, interface cable, Wego wide band exhaust gas touch buttons on the
32-3037
oxygen sensor and weld nut for exhaust pipe. face plate.
The TCFI solves tuning problems with highly modified engines.
Fully programmable plug in replacement for Delphi Controller.
Allows programming of advance curves, idle air control includ-
ing idle RPM and cold start characteristics.
The TCFI communicates diagnostic information by blinking
codes on the check engine LED. The unit also has a built in
data logging that stores data for the last 15 minutes of opera-
tion. Fits all 2001-up. VT No. Year Model
*Note Oxygen sensor must be installed in rear exhaust pipe. 32-3001 1997-98 Evo Big Twins
VT No. Item 32-3007 1999-01 TC-88 Touring
32-1004 TCFI2D-Kit 32-3004 2002-06 TC-88 Touring
32-1016 TCFI3D-Kit 32-3003 2001-06 TC-88 Softail
32-1017* TCFI3D-Kit 32-3005 2002-06 V-Rod
*Note: Same features as 32-1016 with the addition of extended 32-3008 2004-05 TC-88 Dyna
data logging and diagnostics. 32-3011* 2006 TC-88 Dyna
32-0380 Pro EFI Race Tuner. This 32-3012* 2007 FLT
software package will make 32-3013* 2007-up FXST
tuning the EFI models a pro- 32-3014* 2007-up Dyna
fessional endeavor. It is divid- 32-3037 2008-up FLT
ed into two mode: *Note: Includes O2 eliminators.
• Data (Real Time) Vance & Hines Fuel Pak. A
• Tuning Changes 32-0294 throttle position sensor
The kit includes 32-0382 based system that simplifies
• CD Software the process of fuel injection
• User’s Manual tuning. Enables you to fine
Requirements for use are Windows 98, tune the fuel mixture
a CD-ROM, serial port, 32MB RAM, throughout the entire RPM range. No computer or software is
10MB hard drive and a highly skilled required. Simply punch in the values supplied with the fuel
technician. Replaces 32107-01H. Order cable to connetc tuner pak. Requires use of high performance air cleaner.
to PC separately. VT No. Fits
VT No. Item 32-0293 2007-08 FXST/B/C SSE,
32-0380 Tuner 2007-08 FLSTF
32-3038
32-0382 Cable 32-0291 2004-up FXD, 2002-up V-Rod
Twin Tuner Fuel Injection Controller for 2008-up FLT models. 32-0292 2002-07 FLHT, FLHR
Features include increased horsepower, improved thottle 32-0294 2008-up FLHT, FLHR
response, easy plug-in installation and setup, can be used with 32-0290 2001-08 ST except 2007-08 FXST/B/C SSE,
Dyno Jet Power Commander Maps and is compatible with Twin 2007-08 FLSTF
Scan II service tool VT No. 16-0378. The Twin Tuner allows you to Controller Mount Bracket, zinc plated for
easily adjust your fuel injection to match the requirements of per- 2000-up ST.
formance parts. You can add or subtract fuel by using the mode VT No. 31-0963
and up/down push button switches.
VT No. 32-3038
272
32-0504
32-0499
32-0497
Fuel Injected
Products

BIG TWIN
32-3021
32-0503
32-0494 32-0505 32-0506

32-0567

32-0535 32-0536 32-0537 32-3033


32-0534

30-0424 30-0423
Dyna Tek FI Controller is a plug module that offer 3 user
selectable base fuel curves that are designed to improve
engine operation and can be modified to suit a wide variety of
modifications. Fuel mixture can be enriched or leaned as
32-0569 required. The Dyna FI controller uses the factory connectors for
Fuel Injection Replacement Parts for 1995-up EFI systems. easy installation and there is no PC required for tuning or
VT No. OEM Item adjusting the fuel curves. There are no modifications required to
32-0503 27218-95 Fuel Injector the stock ECU and removing the Dyna FI controller returns the
32-0504 27219-95 Fuel Pressure Regulator 300 K PA vehicle to the factory configuration.
32-0495 As Above 350 K PA VT No. Fits
32-0499 27609-01 Fuel Injector 32-3021 1997-98 FLT Evo
32-0498 As Above High Flow 32-3022 1999-01 FLT TC-88
32-0497 32424-95 Barometric Pressure Sensor 100 K PA 32-3023 2002-05 FLT TC-88
32-0496 As Above 250 K PA 32-3024 2001-05 FXST and FXD TC-88
32-0494 27628-01 Idle Air Control Motor 32-3025 2006 FLT
32-0567 27658-06 Idle Air Control 32-3026 2006-FXST
32-0505 27270-95 Air Temperature Sensor 32-3027 2006 FXD
32-0506 32446-99 Engine Temperature Sensor 32-3032 2007-up FLT
32-0534 27629-01 Throttle Position Sensor 32-3033 2007-up FXST
32-0568 27659-06 Throttle Position Sensor 32-3034 2007-up FXD
32-0535 27135-97 Fuel Injector 35-0874
32-0536 31511-01A Relay w/Diode
32-0537 32316-99 Map Sensor
32-0569 32315-01 Coolant Temp. Sensor
14-0688 — Gasket and Seal Kit
35-0875
30-0424 27683-06 Ox Sensor
30-0423 66054-06 Ox Sensor Plug EFI Components Kits.
Chrome Crank Sensor Cover Includes VT No. Item
42-0953
mount screw. 1999-up FXD-FLT. 35-0874 Fuel Rail Kit
VT No. 42-0953 35-0875 Module Service Kit

V-Thunder Products for Evo EFI models


VT No. V-Thunder # Description Year
32-0718 VTE2600P Injection OverdriveTM (A) 1995-96
32-0719 VTE2700P Injection OverdriveTM (A) 1997-98
32-0730 VTE3001-KIT Includes VTE 2700P and
V-Thunder F.I Cam 1997-98
32-0732 VT-3003-KIT Includes Air Cleaner element 1997-98
& backplate , F.I. Cam & FastTimesTM
Adjustable Pushrods
10-1147 EVL-2015 Fuel Injection Cam 1995-98
32-0719
VT No. 32-0732 Complete Kit

273
Magnetos

32-1299
Installed
Joe Hunt H-4 Automatic Advance Vertical Magnetos for Big
Twins features include H4 automatic advance for easier starting
and hotter spark, aluminum cam cover in either natural or pol-
ished finish (no frame, pipe, or-brake pedal modification are
required) and rare Earth magnets that never need to be
recharged.
VT No. Fits Finish
32-1296 1970-92 Natural
32-1250 1970-92 Polished
32-1251 1993-99 Natural
32-1252 1993-99 Polished
32-1299 TC-88 Carb Models Only Natural
32-1253 TC-88 Carb Models Only Polished
32-1254 TC-88 with S&S Gear Drive Polished
32-1296 32-1300 TC-88 with S&S Gear Drive Natural

32-0116

Magneto Replacements fit Fairbanks Morse and most after-


market units. Covers include gasket and screws.
32-1299 VT No. # OEM Item
15-0149 A 29550-55 Gasket
Battery Eliminator 32-0644 B — Clear Cover
allows operation of 32-0645 B 29530-55A Black Cover
Magneto models 32-0716 D 29524-55A Coil
without battery, boost 13-9208 E 29560-55 Coil Springs, 10 pk
spark voltage when 32-0646 F 29600-62 Magneto Plate 1962-64
starting and prevents 32-7784* G 32727-63 Large Condenser
light flickering at low 31-0485 H 29607-65 Control Arm, XL
engine speed. 32-0515 I 29600-65 Upper Adapter Plate 1965-70
VT No. 32-0548 32-0516 J 29604-65 Lower Adapter Plate 1965-70
32-0116 K — Points and Condenser Kit
*Note: Regulates light intensity on 1959-70 XLCH models.

274
Regulator Cover
42-0377 42-0908

BIG TWIN
42-0781 42-0803
42-1001
Chrome Ignition Module Cover replacement for 1991-up
Dyna Glides. Order chrome screw set separately. 42-0928 42-0079
VT No. Year
42-0781 1991-98
42-0803 1999-03
42-1001 2004-up
Screw Sets
VT No. Style
42-0927
9947-8 Acorn 42-0685
9948-8 Allen
9948-8-P Polished Allen
Chrome Die-Cast Volt Pak Cover fits all
stock rectifiers. Fits 1970-99.
Engineered to improve cooling for
extended regulator life. Chrome finish Chrome Voltage Regulator Cover
reflects engine and exhaust heat features open center grill to allow
Grooved to interlock with regulator for cooling of regulator.
• 20% more fin area than stock VT No. Fits
VT No. 42-0405 42-1021 42-0927 1989-99 ST models
Chrome Volt Pac Cover bolts on 42-0377 2001-09 ST Models (OE)
Softail models 1987-up with stock 42-0079 2001-09 ST Models (VT)
hardware. 42-0908 1997-up FLT
VT No. 42-0093 42-0928 1991-03 FXD
42-0685 1991-03 FXD
42-1021 2006-up FXD

Chrome Regulator Mount Hardware Kits.


Chrome Regulator Covers for mod- VT No. Fits
ule. Fits 1980-up. 37-9257 1976-84 FX-FL, 1984-95 Softails,
VT No. 42-0399 1991-95 Dyna, Allen
37-9258 80-95 FXR-FLHT, Allen
2046-8 2000-up ST, Allen
2046-8-P 2046-8-P 2000-up ST, Polished Allen
2047-4 2000-up ST, Acorn

Brackets
31-0172 Regulator Mount FXST Regulator Relocation Mounting Bracket
Brackets attach to motor allows regulator to be mounted in higher location
mount. to allow for increased front fender to frame clear-
VT No. Type ance.
31-0172 Zinc VT No. 31-0725
31-0784
31-0784 Chrome
A B Front Motor Mount Blocks Alloy Regular Bracket fits TC-88B
act as nuts for front bolts and models with oval shape regulator.
will mount regulator. Allows mounting of regulator directly
VT No. Type below oil filter.
31-0739 A VT No. 31-0806
31-0635 B Stainless Regulator Mount bolts to
Regulator Bracket. Black, front motor mount on BT models.
mounts to 2000-up ST rear VT No. 31-0951
fender.
VT No. 31-0949 31-0951

275
Regulators
Chrome Black

32-7562

32-7503
32-7512

32-7502

32-0898

32-0942 32-0381 32-0979 32-0781


32-0379

Accel Accel Volt Tech Volt Tech Replace Fits


Black Chrome Black Chrome OEM Charging System Type
32-8067 32-0852 32-0667 32-0780 74516-86 81-88 FLT-FLHT Classic, 86-88 FXST-FLS,
82-88 FXR, 1981-86 FXWG 22 Amp.
32-8069 32-0856 32-9098 32-0781 74519-88A 1340 89-96 FLT, FLHT Carb, 1991-98 Dyna,
1989-99 Softail
— — 32-9154 — 74505-95 1340 95-98 FLHT Fuel Inj.w/38 Amp Alt. Kit
Volt TechTM and Accel
32-0864 32-0865 32-7531 32-0950 74505-97 1997-01 FLHT Carb &1999-up FLHR Fuel Inj.
Solid State Regulators 32-0860 32-0861 32-7533 32-7538 74518-99A 1999-2003 Dyna models
feature rugged aluminum 32-0858 32-0859 32-7534 32-7562 74512-00 2000 Softail models
alloy construction. Accel — — — 32-0898 74540-01 2001-up ST, 38 Amp
Brand available in chrome, 32-0862 32-0863 32-7561 32-0784 74610-01 TC-88 2001-06 Softail 32-0780
alloy or black stock finish — — 32-7548 32-7503 74505-02 TC-88 2002-2003 FLT
with polished top fins or Volt — — 32-7506 32-7501 74561-04 2004-05 Dyna
Tech’s black or chrome fin- — — 32-7505 32-7502 74622-04 2004-05 FLT
ish. Provides more accu- — — 32-7507 32-7512 75561-06 2006-up Dyna
rately regulated voltage — — — 32-0979 74631-08 2008-up Dyna
under all electrical loads. All — — — 32-7513 74622-06 2006-08 FLT
units listed carry the full — — — 32-0949 74505-06 2006-08 FLT (45/60 amp)
replacement warranty by — — — 32-0966 74505-09 2009-up FLT
— — — 32-0379 74610-07 2007 ST
Accel or Volt Tech.
— — — 32-0381 74610-08 2008-up ST
— — — 32-0942 74610-09 2009-up ST

Plug Retainer replaces 45095-85 on all 1970-up Chrome Die-


and 74-80 Evo. Secures connector plug to alterna- 31-0738 Cast Regulator
tor plug in case, prevents faulty contact. Plug Retainer for
VT No. 13-0219 Big Twin.
Alternator Plug Retainer bolts to the front VT No. Year
left motor mount bolt for 1970-up Big Twins. 31-0737 31-0737 1970-88
VT No. Type 31-0738 1989-up
31-0538 Stainless
31-0857 Chrome
31-0538

276
Stators replace stock units for models listed in molded (M) or
unmolded (U) type. Stators
VT No. Brand Type

BIG TWIN
1981-88 Big Twin, Replaces 29965-81, 22 Amp
32-0602 Volt Tech M 32-0602 32-8083
32-8081 Volt Tech U
32-9042 Accel U
32-9041 Accel M
1989-99 FXST, FLST; 1989-94 FLT, 1989-94 FXR,
1991-98 Dyna, Replaces 29970-88C, 32 Amp
32-8083 V-Twin U
32-8038 V-Twin U
32-9045 Accel U 32-0454
32-0952 Plug Only
1995-up FLT, Replaces 29969-95, 38 32-0952
Amp, EFI
32-0454 Volt Tech U
1997-98 FLT, Replaces 29987-97
32-0489 Volt Tech U
32-8038
1999-01 FLT, 29987-99A
32-0463 Volt Tech U
2002-up FLT, 29987-02, EFI, Carb 32-0464
32-0470 Volt Tech U
2000 FXST/FLST, 1999-08 Dyna, Replaces
29951-99
32-0464 Volt Tech U
2001-06 FXST/FLST Replaces 30017-01;2004-06 32-0470
Dyna
32-0529 Volt Tech U
32-0529 32-0868
2007 FLST-FXST Replaces 30017-07; 2007 Dyna
32-0868 Volt Tech U
2008-up FXST Replaces 30017-08
32-0953 Volt Tech U
2006-up FLT Replaces 29987-06
32-0948 Volt Tech U
2008 FXST-FLST-Dyna Replaces 30017-08
32-0953 U 32-0953

32-0948

32-0463
Stator Assembly Kit for Big Twins 1970-86 includes (2) 29988-
73 locks, (1) 29954-71 retainer, (4) 2653 screws, (2) 2216W
screws.
VT No. # OEM Item
32-0598 Kit Complete, all
32-0604 A 29954-71 Nylon Retainer, 10 pk.
32-0603 B 2216W Screw, 10 pk. 32-0489
37-8812 C 29988-73 Lock Plate, 10 pk.
37-8811 D 2653 Screw, Fillister, 7/8”
37-9003 D 2712 Screw, w/Lock Patch, 7/8”
37-9126 2720 Screw, w/Lock Patch, 1”

Warranty
All Electrical Components sold as individual pieces or in kits are covered under our warranty
“Replacement Only” Provision. All electrical related item part numbers begin with a 32 prefix.
No credit will be issued for these items as they are exchange only.

277
Rotors 32-7796 32-0939

32-0758

Volt Tech Big Twin Alternator Rotors feature vibration proof


magnet construction, as magnets are held in place by stainless 32-0830 32-0941
steel non-magnetic insert for durability. *Note: Built in spacer in
spline area.
VT No. Year Model
32-0758* 1970-90 ST-FX
32-0759 1981-00 ST-FX replaces OE 29999-97
32-0746 1999-05 ST-FX (Volt Tech) replaces
OE 29999-97 (45 amp)
32-8926 1995-05 V-Twin
32-0530 1995-05 FLT
2001-06 ST replaces OE 29981-95 Big Twin Alternator Rotor features OE type with magnetic
32-0817 2006-07 FLT inserts installed. 22/32 amp.
32-0870 2008-up FLT VT No. OEM Item/Fits
32-0746 32-7796 29957-81B Rotor, 1982-2000 FXST/FLST,
32-8926 1982-94 FLT1982-up FXR, FXD
32-0830 29981-95 1995-05 FLT
32-0939* 40356-06B 2006-up FXD
32-0941 2007-up ST
*Note: Includes stator.

10-0427

45 Amp Rotor Only will convert system to 45 amp using stock 10-6121 10-0428
stator. The V-Tech rotor features sealed magnets by a stainless
10-6122
insert. Replaces 29999-97. Fits 1999-05 Big Twins.
VT No. Type Rotor Shim Kit for installing a 32 amp stator on all 1970-88
32-8926 V-Twin Big Twins. Replaces stock rotor shims and provides proper
32-0746 VTech rotor to stator alignment while keeping primary chain alignment.
Motor Shaft Spacer features built in VT No. 10-6120
seal flange to give added support for Rotor Shims.
alternator rotor. VT No. OEM Type Year
VT No. 10-0948 10-6121 Special Large Spacer —
10-6122 Special Large/Small Spacer Kit —
32-0899 29923-01A Small Spacer 2001-up
Big Twin Alternator 10-2558 29961-85 Small Spacer 1985-90
Rotor Puller uses the two 10-2550 29960-85 Large Spacer 1985-up 1985-90
threaded holes in rotor to 10-2549 29960-91 Small Spacer 1991-up 1991-up
allow removal of rotor. 12-1160 603 Alt Roll Pin
VT No. 16-0693 Order Spacer and Shims separately.
VT No. OEM Year Size Item
10-0427 24002-70 1970-up Spacer
10-0428 24032-70 1970-up .060 Shim
24033-70 1970-up .090 Shim
Set of 6 24034-70 1970-up .120 Shim
24035-70 1970-up .150 Shim
24036-70 1970-up .180 Shim
24037-70 1970-up .210 Shim
10-2549 Special 1970-up .250 Shim

278
32-7500 Alternator Kits

BIG TWIN
32-0775

“Volt Tech” Alternator Kit fits 1984-up Big Twins includes sta-
tor, rotor with stainless liner “to seal magnets in place” chrome
regulator and mount kit.
VT No. Fits Amp
32-0775 1984-88 FLT-FXR 32
1989-99 All BT

32-8927

Big Twin Stator Kit features all components including stator,


rotor, black solid state regulator, plug retainer and mount kit.
VT No. Type Fits
32-7500 22 Amp 1984-88
32-8927* 32 Amp 1984-88 FLT-FXR and 1989-99 All Big Twins
*Note: Features unmolded stator.

Alternator Sealing Ring Service

Trock Crankcase Repair Fixture. A precision


machined cast iron fixture that allows BT left hand
Moto Shop Alternator Sealing Ring Replacement crankcase o-ring seal area to be machined out so
Service. Ship in 1970-up left hand case with damaged Big Twin Alternator Rotor Puller uses the two new sealing lip ring can be installed. Sealing ring is
O-Ring lip and we will machine out and replace with threaded holes in rotor to allow removal of rotor. manufactured from ductile iron and must be loctited
new steel sealing ring. VT No. 16-0693 in place.
VT No. 60-0164 Big Twin Alternator Rotor Puller VT No. Item
uses the sprocket shaft end to cen- 16-0691 Fixture
ter and the two threaded holes in 16-0692 Sealing Ring
rotor to allow removal of rotor. 60-0164 Machine & Install Case for sealing
VT No. 16-1054

279
Charging Systems for Touring
32-0375 32-8975
32-8210

32-8943
32-8211

32-7776

32-0373

32-0775
32-8212

32-8944

32-7775 32-7780

Alternator Kit for FLT models include rotor stator and hard- VT No. OEM Amp Year/Model Type
ware. Use 32-8926 rotor only with 32-7780 kit, to produce 45 32-8975 45 1997-05 BT EFI/Carb
amp output. 32-8943 38 1991-96 BT Carb
VT No. OEM Amp Year/Model Type 32-0373 3 Phase 38 1995-05 BT Carb
32-0375 3 Phase 38 1984-99 BT Carb 32-8944 45 1991-96 BT Carb(CE)
32-7776 29982-81 22 1983-88 BT Carb 32-0994 45 1991-96 BT Carb
32-0775 29985-87 32 1974-88 FLT-FXR Carb 32-8210 45 1997-99 BT EFI
1989-99 BT 32-8211 38 1997-99 BT Carb
32-7775 29985-87 32 1983-98 BT Carb 32-8212 45 1999-03 BT EFI
32-7780 29921-95 38 1995-99 BT EFI
32-0746 45 Amp Rotor Only fits 1999-05 Big
Twins for upgrade.
VT No. Brand
32-8926* V-Twin
32-0746 V-Tech Fuse Kit use with 38 amp stator kits, replaces
*Note: Rotor is update for VT No. 32- 72372-95.
7780 Kit for 45 amps. VT No. 32-9257

280
BIG TWIN

38 Amp ST 3 Phase Alternator Kit features sealed rotor, sta-


tor, regulator and bracket. All feature Deutch connectors.
VT No. Fits
32-0388 1999-03 FXD/2000 ST
32-0373 2001-up FLST-FXST, 1995-05 FLT
32-0375 1984-99 FLST-FXST, 1991-98 FXD
1984-94 FXR, FLT

281
Starter Motors 32-0242 32-0243

1989-up Big Twin


32-9258

2.0 KW

32-9247
32-0248
Stock Starter Motors & Parts for all 1989-up Big Twins except
2006-up Dyna models.
VT No. OEM Fits Item Finish
32-9256 31552-89B 1989-90 Motor Black
32-0242 1989-93 Motor Black
32-0243* 1989-93 Motor Chrome
32-9247 OE 1994-06 Motor Black
32-9266 31604-91 1991-up Solenoid Repair Kit
32-0151 3559 1991-up Starter Thru Bolt
32-9287 31538-98 1991-up Solenoid Assembly
Volt Tech Chrome Starter Motor is fully chrome plated includ- *Note: Provides 15% greater torque over stock starter motor.
ing the aluminum parts. For all 1989-06 Big Twins except 2006- BT Late Starter Motor Replacement Bearings.
up Dyna models. VT No. OEM Fits
VT No. Kw Year 12-0358 8877 1986-90 Gear End
32-0691 2.4 1989-06 12-9994 8882 1989-90 Commutator End
32-9258 2.0 1989-06 12-9996 8883 1991-up Commutator End
32-0248 1.4 1989-06 12-9995 8871 1991-up Gear End
1991-up BT Starter
Repair Kit includes parts 32-0691
pictured, replaces 31604-
91.
VT No. 32-9266

Start Boost Relay provides full battery voltage to Chrome Starter Motor features
coil during cranking, eliminating the 1-2 volt drop compact solenoid design with 2.0 kw
through the wiring harness in single fire applica- for models.
tions. VT No. 32-3000 VT No. Year
32-5055 32-5055 1989-93
32-0691 1994-up
Covers
1991-06 BT Starter
Motor Chrome End
Cover.
VT No. 42-0992

Chrome Starter
Solenoid Plate
replaces 31688-90, Chrome Starter Ribbed Starter Covers are in chrome finish. Fit 1989-92
1990-up Big Twin. Cover fits 1989-06 Big FXST models, hardware included.
VT No. 32-7798 Twins. VT No. 42-0718
VT No. 42-0152

282
Starter Motors

BIG TWIN
32-0765 32-5126

32-5115

32-5116

High Torque Starter Motors by Volt Tech are available in black or polished/chrome finish and in either 1.4 kw field wound on 1.7
kw permanent magnet types. Stock starter motor is 1.2 kw field wound type. Polished/chrome units have all aluminum parts pol-
ished and all steel parts are chrome plated. Black units are black powder coated. All units are supplied with jackshaft bolt. 32-5126
includes remote button installed.
VT No. Finish KW 32-5126
1989-06 BT 2.0 kw BT
32-5115 Black 1.4 with button
32-5116 Polish/Chrome 1.4 installed
32-5117 Black 1.7
32-5118 Polish/Chrome 1.7
32-5126 Chrome 2.0
2006-up Dyna, 2007-up ST
32-5128 Black 1.4
32-0765 Chrome 1.4

32-9202

Remote Chrome Starter


Button replaces end cover on
32-0742 1991-06 BT. Allows Starter to
installed on operate directly at the solenoid. 2.0 KW Starter Set includes chrome starter set includes
32-5115 VT No. 32-0742 chrome starter full jack shaft kit to fit 1989-06 models except
2006-up Dyna.
VT No. 32-9202
Starter Drive Gear Set
includes 9T pinion gear and
66T or 84T ring gear with
mounting hardware. This
ratio allows more RPM for
easier starting and the
heavier teeth configuration
is less susceptible to wear
by converting the 102 tooth
ring gear to 66 or 84T.

66T 84T Year


— 18-0335 1990-93
18-0360 18-0365 1994-97
18-0361 18-0366 1998-up BT
32-9201 — 9T Gear
37-0018 — Screws

283
Starter Shaft
1989-up

Easy Starter Kits for Big Twin Models. Improves starting on


high compression big inch engines through an improved starter-
to-clutch basket gear ratio. Complete kits include a clutch bas-
32-9238 ket with bearing for Big Twin models with 66-tooth starter ring
and a 9-tooth starter pinion gear.
VT No. Year
18-1220 1994-97
1989-up Big Twin Starter Coupler and Related Parts 18-1221 1998-up
VT No. OEM # Item 32-9201 9T Gear
37-9243 4325 A 1989-93 Bolt
37-9244 4358 A 1994-up Bolt
12-0981 11182 B 1989-up Retaining Ring
12-0978 11183 C 1989-93 Retaining Ring
12-0985 11248 C 1994-up Retaining Ring
12-0216 11220 D 1989 Key
14-0920 12053A E 1989-up Seal
32-9268 31340-89 F 1989 Shaft and Gear Kit
32-9226 31342-90 F 1990-92 Shaft and Gear Kit
32-9270 31342-93 F 1993 Pinion Gear
32-9271 31342-94 F 1994-up Pinion Gear 1989-up Inner Primary Hardware fits Big Twin 5 Speed FXST-
32-9227 31430-90 G 1993 Thrustwasher FLST.
32-9273 31430-94 G 1994-up Thrustwasher VT No. # OEM Item
32-9226 31477-93 1989-93 Kit E-F-G-I-K, OE 12-0357 A 9135 Bearing
32-9238 As Above 1989-93 Shaft & Gear Kit, Sifton 14-0159 B 12052 Seal, 1985-up, 5pk
32-9274 31547-89 H 1989 Coupling 12-0969 C 60678-85 Retaining Ring
32-9228 31548-90 H 1990-up Coupling 10-8527 F 33445-89 Bushing Starter Shaft Inner, 89-93
32-9275 33120-89 I 1989 Shaft 10-8548 F 33445-94 Bushing Starter Shaft Inner, 1994-up
32-9277 33127-93 I 1993 Shaft 14-0920 E 12053A Seals, 1989-93, 5pk
32-9278 33127-94 I 1994-up Shaft 14-0961 E 12066 Seal 1994-up
32-9279 33121-89 J 1989 Sleeve 12-1198 H 221 Pin, Dowel
17-0930 33125-89 K 1989 Lock Plate 10-8528 G 33446-89 Bushing Starter Outer
32-9229 33126-90 K 1990-92 Lock Plate 10-8549 G 33446-93 Bushing Starter Outer, 1994-up
32-9280 33126-93 K 1993 Lock Plate 12-1253 H — Trans Dowel Pin
32-9281 33126-94 K 1994-up Lock Plate
14-0569 33345-89 L
14-0960 33340-90 L
1989 O-Ring
1990-91 O-Ring
Ring Gears
18-8319 Big Twin Starter Ring Gears for
13-9203 33447-89 M 1989 Spring Pinion Gear
replacement on stock clutch drums
13-9221 33449-90 M 1990-93 Spring Pinion Gear
only bolt on type. Note: Bolt on types
13-9255 33449-94 M 1994-up Spring Pinion Gear
include screws.
17-9163 60646-89 N 1989 Coupling
VT No. Year Teeth
17-9162 60647-90 N 1990-93 Coupling
18-8307 1991-93 66T
17-9164 60647-94 N 1994-up Coupling
18-8308 1994-97 102T
32-0679 31525-90 O 1990-up Idler Gear
18-8319 1998-up 102T
32-0690 31530-90 P 1990-up Idler Gear Retainer
37-0018 Bolt Set
12-4504 9077 Q Roller

284
Starter Shaft

BIG TWIN
A B

Starter Shaft Kit includes parts pictured


Starter Drive Gear Set includes 9T pinion for Big Twins. Note: When using VT No.
C 32-9226 in an 1989 primary chain case,
gear and 66T or 84T ring gear with
mounting hardware. This ratio allows more it is necessary to remove the scraper and
RPM for easier starting and the heavier drive the new seal into the inner primary
teeth configuration is less susceptible to 32-9288 from the inside to a depth of .110 to .120
wear by converting the 102 tooth ring gear inch
to 66 or 84T. VT No. # Type Year
66T 84T Year 32-9226 A OE 1989-93
— 18-0335 1991-93 32-9238 A VT 1989-93
18-0360 18-0365 1994-97 32-9288 C Kit 1989-93
18-0361 18-0366 1998-up BT 32-9200 B Kit 1994-up
32-9201 — 9T Gear Starter Shafts and Spacers.
VT No. OEM Fits
17-9944 33120-85 1986-88 FLT-FXR
17-9939 31482-86 1986-89 FXST
17-9985 31311-80 Spacer, FLT
17-9984 33121-79 Spacer, FLT
17-0085
17-0081 31493-67 Nut, FLT
12-0569 31312-80 Nut, FLH Classic

Starter Drive

32-9031 32-0638
Starter Drive for BT features high 1994-up ST Starter Shaft Kit includes
strength five roller clutch, stainless steel parts shown, drive included.
springs, hardened ramped clutch Starter Clutch Drive Kits include clutch VT No. 32-9203
receivers, premium bronze bushing and drive, O-ring, lock tab, seals, spring and
factory pre-lubing. cable boot.
VT No. Item Fits Brand VT No. Year Model
32-0638 31443-65A1965-88 Accel 32-0962 1991-92 BT
Heavy Duty 32-0963 1993 BT
32-0639 31443-65A1965-88 Volt Tech 32-0961 1994-up BT
Starter Idler Gears
32-2506 31443-65A1965-88 Volt Tech
replace original type.
Heavy Duty
Fits 1990-up BT. Starter Shaft Assembly fits 06-up FXD,
32-9078* 31544-90 1989-90 OE
Replaces 31525-90. and 07-up ST 6-Speed models. Replaces
32-9031* 31663-90 1991-up VT
VT No. 32-0679 31633-07.
*Note: Drive Assemblies
1991-up Big Twin Starter Return Spring VT No. 32-0940
Ball.
VT No. 12-0173

285
Solenoid A 28-0117 B 42-0089 G 42-0025

Starter Solenoid replaces


71469-65 used on 1984-88
FXST models.
VT No. Brand Finish
32-0699 Volt Tech Zinc
32-0633 Accel Zinc D 42-9928 F 32-7798 E 42-0400
32-0632 Accel Chrome

32-0633

5-Speed Starter Solenoid


replaces 31489-79. Fits 1979-88
FLT’s and 1982-88 FXR’s. Note: Chrome Solenoid Body Covers. 42-0400 includes
1984-88 5-Speed FXST use 4- VT No. # OEM Years/Models rubber boot.
Speed style solenoid. 28-0117*A 31475-77 1965-88 Big Twin, Black
VT No. Finish Brand 28-2017 31475-77 1965-88 Big Twin, White
32-0636 Zinc Accel 28-2019 31475-77 1965-88 Big Twin, Grey
32-0637 Chrome Accel 42-0089 B 94886-83TA 1986-88 FXST-FLST 5-Speed
32-0986 Zinc VT 42-9928 D 94869-87 1980-88 FLT-FLHT-FXR 5-Speed
42-0400 E End Cover 1965-88 FL-FXE-FXR-FLT
32-0637 32-7798 F 31688-90 1991-up BT End Cover
42-0025 G 31355-88 1979-88 5 Spd FXR-FLT
Starter
32-0698 Solenoid Kit 32-0738 32-9076
32-0642
fits 1984-88
FXST models.
Kit includes
chrome or
zinc solenoid, 32-0737
outer and
32-0740
inner rubber boot, foam gasket, bolts and spacer.
VT No. Finish
32-0697 Zinc
32-0698 Chrome 32-3200
Starter Relays
D
VT No. OEM Fits
32-0642 31506-79 1980-90 All Accel
32-7571 Complete Kit 32-0740 31506-79 1980-90 All Genuine Bosch
J H C 32-0738 — As Above with Weather Proof Skirt
32-9076 31504-91A 1991-99 All XL, FLT,
G 1991-99 FXD, FXST
I 28-0500 71600-93 1993-96 Cover for Above (ST)
32-0737 31522-00 2000-up All
E Start Boost Relay will boost 12V voltage drop in single fire
A B ignition applications during cranking will allow full battery volt-
F
age to the module and coil.
Solenoid Plunger Hardware fits 1965-88 solenoids. VT No. 32-3000
VT No. # OEM Item 32-8042
32-7571 Kit All Listed 32-8036
12-1176 A 255 Roll Pins
12-1177 F 600 Roll Pins
12-1178 E 601 Roll Pins 32-8041
12-1180 E 614 Roll Pins Starter Relay Connectors
32-0590 G 31435-65A Plunger VT No. OEM Fits
13-0118 H 31438-65A Over-Run Spring 32-8036 72046-79C 1979-up All Twins
32-0591 B 31439-65 Retainer, 1965-84 32-8041 4-lug 1973-78 All Twins when using
17-9157 31439-84 Retainer, 1985-90 1979-90 type starter relay
13-0119 C 31440-65 Return Spring 32-8042 5-lug As Above
28-1997 D 31441-65A Plunger Boot Note: 32-8036 includes crimp style connector ends and
28-2256 31441-65 Plunger Boot 32-8041 and 32-8042 includes pigtail harness.
32-0318 J 31452-65 Spacer, each Accel Solenoid Rebuild Kit. Complete
15-0181 I 60645-65 Gasket overhaul for 71469-65 and 31489-70
solenoids, stock and aftermarket.
VT No. 32-0634

286
Hitachi Starter
High Torque

BIG TWIN
Starter 1.4 kw
32-0097
Motors have
1.4 kw crank
power, units
include hous-
ing.
32-0098 32-7761
1.4 kw
Hitachi Type High Torque Starter Motor Hitachi Type Starters are replicas for
features 1.4 kw design that generates 1974-88 FXE, 1982-84 FL, 1983-88 FXR-
more power and shaft speed than original FLT and 1984-88 FXST. Parts interchange
type .8 kw starter. with original, 5” overall body length.
32-5122 Black VT No. OEM Item
32-5123 Chrome 32-7760 31570-73 Complete, Black
VT No. Fits 32-7761 31570-73 Complete, Chrome
32-0553 Hitachi Starter Hardware
32-0097 1980-85 FLT-FXR with rear chain 32-0306 31580-73 Armature
Kit includes brushes,
32-0098 1986-88 FXST 32-0307 31582-73 Brush Set
Springs for Hitachi Starter holder, springs, thru bolts 32-0308 31579-73 Field Coils
Motors. Replace 31600-90. and insulator commutator 32-0059 31576-73 Thru Bolts
1990-up starter clutch assembly. end bushing for 1973-88 Big Twin. 12-0347 31583-73 Bearing, Drive End
VT No. 13-9220 VT No. 32-0553 32-0309 Com. End, Bushing

Starter Housings
1984-85 FXST 1984-88 FLT, 84-88 FXR, 1986-88 FXST
43-9160

43-9161

Starter Related Hardware. Starter Related Hardware. Kits includes A, B, C, D, E, G, H,


VT No. OEM # Item I, K, L, and M.
43-9160 Kit Complete VT No. OEM Item
12-0317 9062 A 1984-85Housing Needle Bearing 43-9161 Kit FXST 1986-88
12-0318 9063 B Cover, Needle Bearing 43-9166* Kit FXST 1985-88
12-0934 11039 C 1984-88 Retaining Ring Collar
12-0317 9062 A Housing Needle Bearing
17-0088 11041 D 1984-85 Starter Shaft Spacer
14-0501 11101 E 1984-85 O-Ring Deflector Plate 12-0318 9063 B Cover Needle Bearing
32-0639 31443-65A F 1984-88 Starter Drive Gear 12-0934 11039 C Retaining Ring, Collar
17-1507 31445-65 G 1984-E85 Shift Lever Starter Gear 32-0638 31443-65A E Bendix Drive
17-1510 31445-85 G L1985 Shift Lever Starter Gear 17-1508 31485-65 F Gear 1980-85
17-1506 31478-65A H 1984-85 Pivot Bolt Shifter Lever 17-9938 31340-80 F Gear 1985-88
17-0085 31482-70 I 1984-85 Starter Shaft 17-9986 31491-79 G Shift Lever, Starter FLT-FXR
17-1508 31485-65 J 1984-85 Gear Starter Shaft 17-9773 31300-84 G Shift Lever, Starter FXST
17-0081 31485-65 K 1984-85 Nut Starter Shaft 17-0081 31493-67 H Nut for Shaft
17-1504 31502-65 L 1984-88 Thrustwasher Chain Cvr 17-9987 31495-79 I Pivot Pin FLT-FXR
17-1505 31503-70 M 1984-85 Shifter Collar
17-9875 31473-86 I Pivot Pin FXST
17-1502 31503-65 M 1965-69 Shifter Collar
17-0084 31530-65A N 1984-85 Nut & Spacer Str Shaft 17-9990 31497-83 J Housing, 1983-85
17-9936 31531-69 O 1984-85 Spacer Starter Shaft 17-9995 31572-86 J Housing, 1986-88
43-9122 31572-79 P 1984-85 Housing 17-1504 31502-65 K Thrust Washer
17-0509 60516-65A Q 1984-85 Deflector Plate 17-1502 31503-65 L Shift Collar
15-1064 60559-80 R 1984-85 Plate Gasket 17-9944 33120-85 M Starter Shaft, 1985-88 FLT-FXR
17-9990 17-9995 17-9988 FLT Starter Housings. 17-9939 31482-86 M Starter Shaft, FXST
Order bearing separately. 17-9984 33121-79 O Spacer, Shaft, FLT-FXR
VT No. Year 17-9985 31311-80 O Spacer FXST
17-9990 1983-85 *Note: Order appropriate housing to complete assembly.
17-9995 1986-88
17-9988 1980 only
287
Barrel Style Circuit Breaker
Ignition Switches 32-0414

A
32-0412
B
32-0458

32-9053

32-8921 C
F 32-8922

32-9038
37-9069 D
32-0877 31-9952
32-0436

Barrel Key Ignition Switch features round style keys, featuring


2 position activation with positive detent to retain key in the off
position.
VT No. OEM Year Model
32-9038 71428-90A, Stock 1982-94 FX-FXR
32-9053* Early Type 1973-84 FX Circuit Breaker are stock replacements.
*Note: Features run position with lights off VT No. # OEM Amp Fits
32-0414 A 74589-73 15 1973-up FL, FX
32-0877 71421-90 1990-up FXD 32-0413 A 74559-77 30 1978-up FL, FX
Chrome Stock Key Switch for ignition 32-0412 B 74594-71 20 1970-up BT
and light switch for Super Glide, replaces 32-0458 B 74586-30 30 1970-up BT
71425-77 & 70124-75. Used on all FX- 32-0436 H 74587-94 15 1994-96 FL, FX
FXS, 1982-94 all FXR. Includes two keys 32-0459 H 74588-94 10 1994-up
and mounting ring. 32-9207 A 74600-94 50 1994-up FL, FX
VT No. Type Year 32-0460 A 74600-97A 40 1999-up FLT
32-0175 32-0461 A 74590-93 10 1999-up FLHS
32-0161 Replica 1977-98
32-8921 C 74598-73 Connector Bar, each
32-0416 Stock Type 1977-98
32-8922 69999-77 Connector Bar, each
32-0175 Replica 1973-76 32-8945 7
/8” C/C Connector Bar, pair
Universal Key Switch includes 37-9069 D 7602 Nylon Nut, 10/32”, 25 pk,
32-0415 12-0581 E 7629 Nut, 25 pk
mounting ring and two keys.
31-9952 F 9952 Mount Clip, 10 pk secures
VT No. Type breaker or flasher to fender
32-0415 On-Off-On 31-9964 G 8672 Rivet for Above
32-0478 Off-On-Start
32-0479 Off-On-On

Weld On Ignition Mount accepts 32-0161


switch. 31-0493 31-0490
VT No. 32-0180 Circuit Breaker Bracket available for 2 or 3 circuit breakers,
allows standard 15 or 30 amp breakers to snap firmly in place.
Mini Ignition Switch. Bracket has 1/4” holes 5” apart. Can be mounted to oil tank
VT No. 32-8065 bracket or fender.
VT No. Qty
31-0493 2
31-0490 3
42-0525 Circuit Breaker Mount Rubbers hold breaker in place on
FXST-FLST models. Replaces 70939-84A, 5 pk
VT No. 28-0403
Terminal Boards 32-0502
31-0262
Terminal Blocks with ter-
42-0666 minal studs. 10-24 thread. 32-0880
Chrome Switch Brackets. VT No. Term.
VT No. Years Type 32-0502 4
42-0525 1982-90 FXR 32-0880 8
42-0666 1982-up FXR Cover 32-0879 12 32-0878
31-0262 — Universal 32-0878 16

288
32-0419
32-0847 Ignition Switches
for Fat Bob

BIG TWIN
32-9267
32-8109

6 Post FLH Cast Ignition Switches include cast cover & 2 keys.
Replaces 71501-73, for 1985-95. Cover installed as noted.
VT No. Brand Top
32-0419 VT Cast
32-8078 Replica Cast Chrome Electronic Ignition Switch for 1985-95 ST models
32-0847 VT Steel has smooth action & dependability of electronic switching.
Hardware Eliminates original pole to bar contacts found in original equip-
37-8916 2589 Terminal wire screw & washer, 25 pack ment switch. Withstands vibration and corrosion, 6 pole type.
37-8917 2625 Mount screw, 7015 washer, 25 pack Replaces 71501-73. Includes 2 keys & early and chrome style
32-0756 Wire Set Jumper switch cover. 32-9267 features stainless internal construction.
Key Switch Spacers allow switch height to VT No. Feature
be adjusted when installing dash cover on 32-8070 Smooth
FL type dash assemblies. 32-9267 Stainless
VT No. Thick 32-8109 Silent
39-0118 .040” 32-0439
39-0169 .220” 32-0987
Switch Covers fit 1967-up FLH diecast
dash switch, chrome finish.
VT No. 32-0399

For FLT 32-0480


Hinge Switch features round key set.
FLT Ignition Switch and Housing.
VT No. OEM Year Type Hinge
Replaces 71526-93B. Fits 1993-up.
32-0987 Skull 1996-up ST Electronic Side
VT No. 32-0451
32-0439 71313-96 1996-up ST Electronic Side
32-0480 6-Post 1973-95 Contact Rear
32-0451 32-0482 6-Post 1973-95 Electronic Rear
32-0485

Chrome Lock Cover fits 1994-up Road King.


Cover pivots to allow access to fork lock. 32-0483
VT No. 48-0424
Electronic Side Hinge Switch and Bracket includes Billet
mount and 1996-up ST switch.
VT No. Item
Ignition Switch Trim Ring replaces 71307-94A. 32-0483 Switch Kit
VT No. 32-0184 31-0795 Bracket Only
32-0485 Switch Harness
32-0241 Switch Only

Button Switches
Direct Starter Button fits 7/8” Pingel® Button Switch fits 1” bar acti-
hole. vates by momentary contact.
VT No. 32-1025 VT No. 32-0866

Mini Chrome Push Button


32-0869 Switch for starter. Two wire 20 Amp Toggle Switch features red cap clo-
type requires starter relay. sure.
VT No. Wire VT No. 32-0188
32-0867 2
32-0867 32-0869 1
Hi-Low Beam Switch Relay will allow the Hi-Low
beam to be switched from one beam to another
using one wire momentary horn type button.
VT No. 32-0448
289
Switches Flashers
32-0457 32-0818 33-0399 33-2198 33-2173

33-0398 33-0397
Flashers for turn indicator lights on 74” 6 or 12 volt.
VT No. OEM Item U/M
33-0399 68543-64A 12V, Round Ea
32-0429 33-0848 12V, Round 10 pk
33-0916 68543-64C 12V, Round Solid State Ea
Oil Pressure Switches are precision calibrated. 33-2198 As Above Rectangle, Replica Ea
VT No. OEM Year Model 33-2173 As Above Rectangle, Plastic Ea
32-0429 26561-84 1984-99 Ev 33-0398 68543-61A 6V Ea
32-0457 26561-99 2000-up TC88 Flasher for hazard or four flashing lights.
32-0818 Wire 33-0397 68541-64 12V
1987-up Chrome FLT Oil Sender Flasher Connector and Mount.
Unit replaces 74406-87. VT No. 32-8925
VT No. 32-0433

B C Oil Pressure Switch Wrench


installs and removes oil pres-
sure switches without damag-
ing the switch itself. Used on
A 1340cc Evo, and late 1983-84
Sportster. Replaces 34816.
Neutral Switches are replica type, replaces the following FLH- VT No. 16-0990
FX models.
VT No. # OEM Year Speed
16-9723 16-9724
32-0417 A 33900-59 L1973-E79 4
1979-98 5
32-9065 A As Above Replica 5 Oil Pressure Gauge and Indicator Lamp Sending Unit
32-0069 B 33902-98 1998-99 BT 5 Wrenches. These reversible ratcheting wrenches are used to
32-0522 B 33904-00 2000-05 BT 5 install and remove oil pressure indicator lamp or gauge sending
32-0955 C 33926-06A 2006-up BT 6 unit on all FL Touring models 1999-up.
32-0443 32-0435 32-0443 VT No. Item
16-9723 Indicator Lamp
16-9724 Sending Unit
42-0687 Chrome Oil Pressure Switch Cover
includes chrome mount hardware.
Hydraulic Brake Switch features heavy Replaces 66232-97. Fits 1984-99
duty contacts and quality brass terminals. FXST.
VT No. Type Years Brand VT No. 42-0687
32-0426 Flag 1971-92 Replica
32-0435 Screw 1971-92 Accel 32-0770
32-0443 Flag 1995-up Replica
32-0770 Flag 2004-up Replica
32-9083
1998-06 FXD-FLT Neutral Switch
Cover Replaces 33919-00.
VT No. 42-0379
Vacuum Switch Assembly
VT No. OEM Fits
32-9079 26557-83 1984-90 All FXR
32-9080 26558-84 1984-90 FXST 1986-89 All FLT
42-0675 Chrome Oil Pressure 32-9082 26555-91 1991-93 All FLT
Cover fits 1984-99 Big Twin 32-9083 26566-91 1991-95 All FXST-FLST,
with 32-0429 sending unit. Dyna & FXR
VT No. 42-0675 32-9084 26555-94 1994-98 All FLT
32-9156 26566-96 1996-99 FXST-FLST
32-9157 26569-96 1996-98 Dyna

290
Diagnostic Wiring Systems are self diagnostic to fit stock or
custom application. All systems feature solid state breakers and
all components are combined in one compact weatherproof
Diagnostic
Wiring

BIG TWIN
housing. All systems include a compact pre-assembled harness
for easy installation and are also extended to fit any frame.
Systems feature on board LED’s that diagnose breakers, start
circuits and momentary switch functions. Standard style systems
include wiring for stock or custom style handlebar switches.
Chopper style systems provide for minimal or no handlebar
switches.

32-0476

Wire Plus Seat Post Mounted Models features chrome Billet


construction with built in ignition switch. Mounts on seat post
coil bracket on pre 1984 Big Twins and all customs using the
same style coil mount.
VT No. Type
32-6640 Standard
32-6650 Chopper
Wire Plus Chopper System Chromed Billet Housing with an Wire Plus Motor Mount Style
automotive style start switch and 3 (hidden) switches for right- mount between cylinder to FXR
left turn, high-low and horn. Includes pre-assembled harness. style top motor mount. Chrome
Bolts to stock style top motor mount (or mounts that do not billet construction with built in
have threaded mounting holes). Designed to be used with 31- ignition switch.
0747 or 31-0746 motor mount with integral coil bracket as listed VT No. Type
below. 32-4740 Standard
VT No. Type 32-4750 Chopper
32-0475 Chopper Style 32-4750
32-0476 With Turn Signal
32-0477 With Auto Turn Signal Flat Side Tank Models
mounts under ignition
32-4140
32-4153 switch between flat side
32-4751
32-4152 style gas tanks. Optional
anodized Billet lid sold sep-
arately.
32-4154
Wire Plus Accessories.
VT No. Type VT No. Type
32-4152 Auto-Cancel Turn Signal Module with 32-4140 Standard
Load Equalization 32-4150 Chopper
32-4153 High-Low Latching Module 32-4151 Anodized Lid
(Momentary input with latching output)
32-4154 Switch Control Module. Provides auto-
cancel functions with latching circuits
for momentary (petite style) switches 32-4240
32-4155 Lighting Control Module.
Provides Auto-Cancel circuit.
Features turn signals as running and 32-4151
brake lights with modulation
32-4751 Billet Switch Housing for FXR Type Motor Mount Wire Plus Mid Frame Models FX-FL-FXST.
Optional anodized billet lid sold separately.
Mini Chrome Push Button Switch for Note: When used on FXST harness mounts on the upper
starter. Two wire type requires starter splash guard behind the battery box in the oil tank area.
relay. When used on FX-FL harness mounts on fender behind
VT No. 32-0867 battery box where the stock terminal/strip/circuit breakers
are located.
Hi-Low Beam Switch Relay will allow the Hi-Low VT No. Type
beam to be switched from one beam to another 32-4240 Standard
using one wire momentary horn type button. 32-4250 Chopper
VT No. 32-0448 32-4151 Anodized Lid

291
Wire Harness/Dash Base Assemblies
Note: Order the appropriate factory service manual to facilitate wire harness installation.

39-0194 39-0191

39-0968

Wiring Harness /Dash Base Assemblies include complete har-


ness pre-wired to dash base, 6 post key switch, terminal box,
headlamp connection, speedo lamp socket and front terminal
board when required. VT No. 39-0193 uses 39-0399 flasher
(included). 39-0191 requires use of 32-7508 turn signal canceler
FXST Builders Harness/Dash Base Assembly. Builder available separately. 1987-95 assemblies require purchase of han-
Harness includes all correct color coded high tension wires, dlebar switch wiring. 6 switches.
handlebar wires and taillamp wires for years listed. Dash base VT No. Type Year/Model
assembly includes wired base, 6 post switch, circuit breakers Big Twin Electric Start Models
and flashers. Allows use of either the turn signal canceler VT 39-0193 5-Light 1987-88 FXST-FLST
No. 32-7508 (not included) or flasher VT No. 33-0399. 39-0194 5-Light 1989-90 FXST-FLST
VT No. Item Year 39-0191 5-Light 1991-95 FXST-FLST
39-0968 Dash Base Assembly 1987-95 Relax...We’ve done your homework on this one!
32-0675 Builder Harness 1987-88
32-0456 Builder Harness 1989-90
32-0726 Builder Harness 1991-95

Diagnostic Wiring 31-0468


39-0250

Top Motor Mount with Integral Coil Mount features Billet


construction, provides a coil mounting location that is up and
behind the normal top motor mount leaving this area open for
switch housings and other Wire Plus system modules. Mounts
39-0050 most coils that do not have the electrical connections on the
Wire Plus Digital Instrument Panel feature chrome Billet con- ends. (Note: Some spacing hardware required.) For Twin Cam
struction, digital speedometer, digital bar graph tachometer, and most Evo coil applications.
charging system monitor, trip meter, odometer and light sensor Chrome Polish For Motors
for auto dimming at night. Requires a digital signal from the 31-0747 31-0468 80-100”
transmission sensor and an ignition module with a tach output. 31-0746 31-0469 101” and up
Requires correct bracket for handlebar mounting. Chopper Wire
VT No. Item Harness Kit
39-0250 Digital Speedo features wiring
39-0050 Clamps for 1” Tach Bar and fittings for
39-0051 Clamps for 11/4” Bar 1985-up ST
39-0052 Clamps for 11/2” Bar Custom applica-
Electrical and Ignition Mounting tions.
32-0440 32-0441
Panels for 1982-94 FXR models VT No. 32-0815
replace stock components and
include weld-on nuts to mount the
side cover panels. sold each.
VT No. OEM Item
32-0440 70970-91 Right Side Electric
32-0441 70979-86 Left Side Ignition

292
Note: Order the appropriate service manual to facilitate wire harness installation.

32-0726
Big Twin
Wiring Harness

BIG TWIN
1984-up Wiring Kits
feature plastic wire
in original factory
color codes, with all
terminals applied, in
vinyl loom. Complete
“Builders kits”
include handlebar,
taillight, coil and reg-
ulator wires, denoted
by an *. All other
harnesses are main harness only. Handlebar and taillight must
be purchased separately for these kits. Main harness include
the main turn signal wires.
Builder’s Wire Harness Kits for Softail models, include main
VT No. OEM Application
harness, handlebar, ignition switch and taillight wires with all FXST-FLST-FXR
necessary junctions and fittings. 32-9213 70216-87A 1987-88 FXST
VT No. Year 32-9214 70216-89 1989-90 FXST
32-0675 1987-88 32-9215 70216-91A 1991-92 FXST
32-0456 1989-90 32-9216 70216-93B 1993-95 FXST-FLST
32-0726 1991-95 32-0675* Builder’s Kit 1987-88 FXST-FLST
PVC Covered Taillight Wires fit 1987-up. 32-0456* Builder’s Kit 1989-90 FXST-FLST
32-9331 1987-90 ST 32-0726* Builder’s Kit 1991-95 FXST-FLST
32-9336 1991-95 ST 32-0674 — 1989-95 Ignition Switch Harness
32-0486 1996-up ST 32-0753 70216-96 1996-97 FXST-FLST
Handlebar Wiring 32-0754 70216-98 1998-99 FXST-FLST
32-8009 32-0488 70216-00 2000-up ST
Harness Kits are
color coded. 32-0723 69545-84 L1984-E85 FXR-FXRS-RT
VT No. Years 32-0724 69551-85 1986-88 FXR-FXRS
32-0725 69551-89 1989-90 FXR-FXRS
Type
32-0727 69551-91A 1991-93 FXR-FXRS
32-8009 1982-90 32-0960 69555-89 1989-90 FXLR
Extended 32-0485 32-0487
32-8108 1996-up
48” 32-0491

32-0490
Deutsch Connector includes wire harness to be spliced to
Harness Adapters. replacement as listed.
VT No. OEM Fits VT No. Type
39-0581 68820-98 Speed sensor harness. 32-0485 1996-up Side Switch
39-0581 Used with the new speedometers that uses a 32-0487 Headlamp 32-0492
electronic speed sensor. 32-0490 Starter Relay
32-0587 67418-99 This harness adapter kit 32-0491 Taillamp
is used to modify 1996 -1999 OEM harness to 32-0492 Module End
the newer type Deutsch connectors. Can be OE Electronic Throttle
32-0587 used with the newer 2000-2003 electronic Assembly with gear and
speedometers VT No. 39-0449 & 39-0651. wire for 2008-up Touring
models with “TBW” throttle
by wire.
VT No. 36-0790

Throttle by Wire Extension


Harness Kits “TBW” extension har-
32-0245 32-0247 ness will plug in to the existing 6
position Molex connector. These
FXST-FLST Electrical Box. 1996-99 type has lid. wires extensions will not cause inter-
VT No. Item Years ference to motorcycles computer
32-0245 Box 1996-99 when installing taller handlebars. Kit includes left and right
32-0247 Box 2000-up sides, 14 wires total.
32-0246 Mounting Nuts VT No. Extension
Chrome Module Cover fits 2000-up ST models. 32-1201 +4”
VT No. 42-1011 32-1202 +8”
32-1203 +12”
32-1204 +15”
293
Electrical Connectors 32-6535

32-6503 32-6505 32-6536

32-0900 32-0901 32-0902 32-0903 32-0904


Pin Housings, each. 32-6501 32-6502 32-6504 Fuel gauge
32-6506 32-6507 2 Pin housing 72902-01BK 32-6535 2
# of Pins OEM VT No.
2 72102-94 32-0900 Pin Housing Pin 72990-01 32-6536 10
3 72103-94 32-0901 AMP OEM# VT No. U/M
4
6
72104-94
72106-94
32-0902
32-0903
2
3
73102-96BK
73103-96BK
32-6501
32-6502
2
2
Wire Terminals
8 72108-94 32-0904 4 73104-96BK 32-6503 2
12 72109-94 32-0905 6 73106-96BK 32-6504 2
8 73108-96BK 32-6505 1
32-0907 32-0909 32-0911 10 73110-96BK 32-6506 1
12 73112-96BK 32-6507 1
32-6511
32-0906 32-0908 32-0910 32-6508

Socket Housings, each.


# of Pins OEM VT No.
2 72112-94 32-0906
3 72113-94 32-0907 32-6509 Ring Type Terminals.
4 72114-94 32-0908 32-6512 32-6513 32-0935 VT No. # OEM U/M Item Gauge
6 72116-94 32-0909 Socket Housing 32-8015 A 9856 25 #6 eye 16-22
8 72118-94 32-0910 AMP OEM# VT No. U/M 32-8016 A 9871 25 #6 eye 14-16
12 72119-94 32-0911 2 73152-96BK 32-6508 2 32-8017 A 9857 25 #10 eye 16-22
3 73153-96BK 32-6509 2
32-0912 32-0913 32-0915 32-0916
6 73156-96BK 32-6511 2 32-8018 A 9902 25 #10 eye 14-16
8 73158-96BK 32-6512 1 32-8019 A 9866 25 #10 eye 10-12
10 73160-96BK 32-6513 1 32-8020 A 9858 25 1/4” eye 16-22
Pin Housing Locks, 10 pack. 12 73162-96BK 32-0935 1 32-8021 A 9862 25 1/4” eye 14-16
# of Pins OEM VT No. 32-6515 32-8022 A 9863 25 5/16” eye 14-16
2 72142-94 32-0912 32-8023 E 9945 25 5/16” eye 10-16
3 72143-94 32-0913 32-6517 32-8101 A 9859 25 3/8” eye 16-22
4 72144-94 32-0914 32-6518 32-8102 A 9864 25 3/8” eye 14-16
6 72146-94 32-0915 32-8103 A 9868 25 3/8” eye 10-12
8 72148-94 32-0916
12 72149-94 32-0917 32-8104 A 9892 25 9/16” eye 14-16
Flag Type Terminals
32-8025 B 9904 10 1/8” Female Spade
32-6514 32-6516 32-9303 C 9905 5 BT Neutral Switch
32-0918 32-0919 32-0920 32-8027 B 9914 10 1
/4”” Female Spade
32-0921 32-0923 Deutsch OEM# VT No. U/M 32-8028 D 9925 10 1
/4” Right Angle Fem Spade
Socket Housing Locks, 10 pack. Pin 74190-98 32-6514 10 32-8026 B 9930 10 3/16” Female Spade
# of Pins OEM VT No. Pin 74192-98 32-6516 1 32-8029 F 71774-77 10 Female Spade Insulator
2 72152-94 32-0918 Socket 74191-98 32-6515 10
Socket 74193-98 32-6517 1 32-8024 O 9901 25 5/32” Flag
3 72153-94 32-0919 32-8100 P 32604-78 10 Coil Adapter
4 72154-94 32-0920 Pin blank 74195-98 32-6518 10
32-8105 9898 10 90° Female Spade Insulator
6 72156-94 32-0921
8 72158-94 32-0922 32-8106 9907 10 1
/4”Spade Insulator 16-22 gauge
12 72159-94 32-0923 32-8107 9885 10 Spade Insulator 16-22 gauge
32-8037 32-8031
32-6519 32-6520 32-6521 32-6522
32-0924 32-0925 32-0926 32-0927 32-0928 Pin Housing OEM VT No. U/M Pins and Sockets
2 74102-98BK 32-6519 1 32-8030 G 72039-71 10 Pin
4 74104-98BK 32-6520 1 32-8031 H 72038-71 10 Socket
8 74108-98BK 32-6521 1 32-8032 I 72043-71 10 Single Pin Insulator
32-0932 32-0933 12 74109-98BK 31-6522 1 32-8033 J 72044-71 10 Single Socket Insulator
32-8036 K 72046-79 1 Starter Relay Connection
Deutsch Seal Rings 32-8037 L 72047-71 1 Head Lamp Connection
Seal Rings, 10 pack. 32-9333 M 72501-74 1 Harness Bushing Straight
# of Pins OEM VT No. 32-9334 N 72502-74 1 Harness Bushing Right Angle
2 72172-94 32-0924 32-6523 32-6524 32-6525 32-6526 Connector Blocks.
3 72173-94 32-0925 Socket Housing OEM VT No. U/M VT No. OEM Type
4 72174-94 32-0926 2 74112-98BK 32-6523 1 32-8032 72043-71 Single Pin Insulator, 10 pk
6 72176-94 32-0927 4 74114-98BK 32-6524 1 32-8033 72044-71 Single Socket Insulator, 10 pk
8 72178-94 32-0928 8 74118-98BK 32-6525 1 32-9095 72035-71 2 Pin Insulator
12 72179-94 32-0929 12 74119-98BK 32-6526 1 32-9094 72034-71 2 Pin Socket Insulator
Seal Plug, 25 pk for Housing Plug holes, not used. 32-8034 72041-71 6 Pin Insulator
OEM 32-6527 32-6528 32-6529 32-6530
32-8035 72037-71 6 Pin Socket Insulator
72195-94 32-0932 32-9097 70294-87 10 Pin Insulator
Attachment Clip, 10 pk. Use to attach housing to frame. 32-9096 70293-87 10 Pin Socket Insulator
OEM VT No. Note 32-9033 72276-74 12 Pin Insulator
72199-94 32-0933 32-9034 72278-74 12 Pin Socket Insulator
72198-94 32-0934 For 8 pin housing only. Pin lock OEM# VT No. U/M Connector Tabs are sold in a 10 pack
2 74142-98 32-6527 1 VT No. OEM Type
32-0930 4 74144-98 32-6528 1
8 74148-98 32-6529 1 32-7574 72275-74 2 Terminal
12 74149-98 32-6530 1 32-7575 72277-74 3 Terminal
32-6531 Regulator Connector Fittings.
Pin and Socket, 10 pack. VT No. # OEM Item
Item OEM VT No. 32-9092 A 72051-77 Regulator Plug
Pin 72190-94 32-0930 32-9093 B 74521-77 Wire Harness Regulator Plug
Socket 72191-94 32-0931 32-6532 32-6533 32-6534 32-9091 C 74536-77A Regulator Connector Pin
Socket lock OEM VT No. U/M 32-9090 D 74539-77A Regulator Connector Socket
32-6500 32-0936
2 74152-98 32-6531 1 Deutsch Terminal Crimping
4 74154-98 32-6532 1 Tool is designed to correctly
8 74158-98 32-6533 10 crimp Deutsch Connectors.
12 74159-98 32-6534 1 Replaces 39965.
AMP OEM# VT No. U/M VT No. 16-1295
Pin 73190-96 32-6500 10
Socket 73191-96 32-0936 10

294
28-0721
Wire
Related

BIG TWIN
Black Nylon Tie Straps, 100 pack.
VT No. Length
28-0710 4”
Chrome Nylon Tie Straps, 25 pack
28-0711 7 3/4”
VT No. Length
28-0712 15 1/8”
28-0720 4”
28-0721 7” Insulator Wrap is made of
Rubber Wire Grommets black nylon which is fully flexi-
insert into fender to pro- ble which covers wiring and
tect wiring, 25 pack. fuel line. Replaces 63505-84
VT No. 28-0716 with 1/2” I.D., 10 ft.
Primary Wire is 100% multi- VT No. 40-0364 Flex Chrome Hose Covering features
stranded copper wire w/PVC heavy gauge mylar construction with
32-0410
insulation. Ideal for replacing chrome finish, 25 length.
32-8946 VT No. Size
or rewiring part or all of the
system. Brightly color coded 36-0552 1/4”
for installation ease 36-0553 3/8”
10 Gauge 10’ Roll 16 Gauge 35’ Roll In-Line Fuse Holder has 6” long wire 36-0554 1/2”
VT No. Color VT No. Color leads.
32-2130 Black 32-2136 Black VT No. Type
32-2131 Green 32-2137 Green 32-0410 Fuse
32-2132 Red 32-2138 Red 32-8946 ATC Type 32-0125
14 Gauge 25’ Roll 18 Gauge 45’ Roll
32-2133 Black 32-2139 Black
32-2134 Green 32-2140 Green
32-2135 Red 32-2141 Red
Flexible Wire Loom, black, PVC. Shrink Wrap Tubing. Cut to length,
VT No. ID Length thread the wires, carefully apply heat and
32-0176 1/4” 20’ watch the insulation shrink to a perfectly fit
32-0179 3/8” 20’ around the wires. Easy to use, 4 foot
36-0614 32-0177 1/2” 20’ length only.
40-0364 1/2” 10’ VT No. I.D. Length
Chrome Plastic 32-0124 1/4” 8’
Fuel/Oil Line 32-0125 3/8” 8’
Chrome Handlebar Wiring Clips snap
Covering to fit 1/4 32-8039 5/8” 4’
into handlebars with holes at bends, 10
or 3/8 oil line, or
pack.
may be used to
VT No. OEM Size, I.D.
cover wiring. 3 Zinc Plated Strap Clamps with 9/32”
36-0613 56073-83 3/8”
foot lengths. hole, sold in 10 pk.
36-0614 70345-84 1/2”
VT No. Fits VT No. U Size VT No. U Size
32-0445 1
/4” hose 37-9138 5/16” 37-9141 9/16”
32-0446 3
/8” hose 37-9139 7/16” 37-9142 5/8”
37-9140 1/2”
Side
Wire Clamps
A A

Vinyl Coated Cable Clamps can be D D


mounted to frame fork or fenders to help
Chrome Billet “G” Clamps to hold wiring
route cable wires or brake lines. Mount
Center or line, 5 packs with 7/16” screw.
hole available in 1/4” or to fit #10 screws
VT No. Clamp Tube Size Finish
(.200).
37-8680 37-1506 1/4” 1 1/16” Alloy
VT No. OEM Qty. I.D. Mt. Hole
37-1500 1/4” 1 1/16” Chrome
37-8128 — 10 1/4” 1/4”
37-1501 7/16” 1 1/2” Chrome
37-8129 — 10 3/8” 1/4” Control Cable and Wire Clamps are zinc
37-8130 9995 10 1/2” 3/16” Handlebar Wiring Clip replaces
plated spring steel, packs of 10.
37-8132 — 10 1/2” 1/4” 56062-73, in stainless attaches
VT No. D-Tube Size A-Wire Size
37-8904* — 25 7/16” .200” wire to bars, at stock hole loca-
37-8677 1” Side 3/16”-7/32”
37-0832 5 3/8” .200” tions or can be drilled, 10 pack.
37-8678 11/4” Side 3/16”-7/32”
37-8905 38712-68 25 1/2” .200” VT No. 32-0343
37-8679 1” Center 3/16”-7/32”
*Note: Uncoated. 37-8680 1” Center 5/16”
37-8681 1 1/8” Center 5/16”
295
Battery Cables
32-2007 Extreme Duty Battery
Cable Sets. These two
gauge wires very fat and
very flexible battery cables
will transfer more cranking
power with the very least
amount of voltage drop. Over 2000 bare strands of copper are
covered with special vinyl insulation that is covered by a syn-
Battery Cable Assortment. Ground cable assortment. Heavy thetic thermo-rubber jacket. Sealed and insulated with black
duty replacement type, includes 5 pieces of the most popular heat shrink tubing means no moisture will get in these cables.
numbers. VT No. Fits Cable Lengths
VT No. 32-0317 32-2007 1989-up FXST 10” & 12”
Replacement Battery Cables are replacements of the 32-2008 1991-up Dyna 10” & 15”
originals with heat shielded terminal ends. 32-2009 1989-94 FXR 12” & 16”
VT No. OEM LengthFits 32-2006 1993-up FLT 13” & 14”
Ground For XL
32-0327 70011-84C 7 3/4” 1984-88 FXST 32-2011 1981-2003 11” & 16”
32-0328 70062-85 11 1/2” 1985-86 FXR 32-2012 2004-up 12” & 13”
32-0331 70186-82 8 1/2” 1982-92 FLT
1987-up FXR Volt Tech Flexible Battery
32-0339 70103-95 9 3/4” 1991-95 Dyna Cables features a 4 gauge cable
32-0340 70060-92A 9 1/2” 1989-up All FXST, FLST manufactured with pure elec- 32-1419
32-0341 70267-93A 13” 1993-96 FLT trolytic-grade 36 gauge tinned
32-6112 70103-96 8 1/2” 1996-up Dyna copper strands for maximum current transfer and flexibility and
32-6113 70042-97 9” 1997-up FLT a specially rated 125° C, oil and gas resistant, ultra-flexible
Positive translucent jacket in either black or clear.
32-0322 70064-84A 15 1/2” 1984-88 FXST Clear Black Length
32-0333 70064-89 9” 1989-90 FXST 32-1418 32-1419 7”
32-0337 70078-91A 11 1/4” 1991-95 All FXST, FLST 32-1400 32-1409 8”
32-0334 70033-89 31 3/4” 1989-92 FLT 32-1401 32-1410 10”
32-0335 70083-89 11 3/4” 1989-90 FXR 32-1420 32-1421 11”
1993-94 FXR 32-1402 32-1411 12” 32-1418
32-0338 70102-90A 14 1/2” 1991-95 Dyna 32-1403 32-1412 14”
32-0340 70060-92A 9 1/2” 1993-94 FXR, 32-1422 32-1423 15”
32-0342 70377-93B 14” 1993-96 FLT 32-1404 32-1413 16”
32-6109 70078-00 12” 2000-up FXST, FLST 32-1405 32-1414 19”
32-6110 70078-96 11 1/2” 1996-99 FXST, FLST 32-1406 32-1415 25”
32-6111 70102-96 15” 1996-up Dyna 32-1407 32-1416 30”
32-6114 70377-97 13” 1997-up FLT 32-1408 32-1417 33”
32-0329 70033-79A 30 3/4” Positive Starter Battery Cable Boot to fit cable end at battery terminal.
1980-88 FLT VT No. OEM Fits
32-0310 70069-65B 15 1/2” Solenoid to Battery & Starter 32-0354 70595-96 1995-up FXD
1971-85 All FX, 1984-85 FXST 32-0369 70584-94 1994-up FXST
65-85 FLH Positive to Solenoid 32-0360 70578-89 1991-94 FXST
82-88 FXR
32-0316 70069-83 15 3/4” Solenoid to Starter
1983-84 all FX,
1984 FXST, 83-85 FLH Battery Hydro-meter is a great tester for cycle batteries
32-0330 70100-79A 8 1/2” Solenoid to Starter because of its small size.
1982-88 FLT VT No. 16-0864
32-0326 70966-84 24” Relay 1984-94 FLT “Activator” Battery Filler
Battery Terminal Hardware Kit attaches to any standard acid
includes pieces to simplify battery pack tube. Positive thumb
installations on FXE and late XL release valve absolutely controls
models. acid flow. No acid spills, burns or
VT No. 32-0235 holes in clothing.
VT No. 16-0037
In-Line Fuse Holder has
32-0410 6” long wire leads. Battery Acid Catch Tank attaches to battery
32-8946
VT No. Type vent tube to collect excess acid to protect the
32-0410 Fuse frame and lower rear fender parts.
32-8946 ATC Type VT No. 16-1739
296
53-0517 53-0502
Battery
53-0545 53-0547

BIG TWIN
12 Volt 1973-91 FXE-FXR, 1984-90 FXST-FXWG measures 7”
x 4” x 61/4”.
53-0502 65991-75C 12N16-4B V-Twin, 16 amp
53-0517 Yuasa, Yumicron • Ready to Install
53-0518 Yuasa CX 19 amp • Completely Sealed 53-0546
53-0546 AGM • Lock Bonded Plates
12 Volt 1991-96 All FXST-FLST-FXDG, 7” x 4” x 61/4”. • SS Terminal Bolts
53-0519 65989-90A YB16HL-ACX Yuasa CX • Maintenance Free
53-0526 — YTX20L-BS Yuasa GRT • Exact fit
53-0545 — AGM AEE
12 Volt 1997-up All FXST, Dyna and XL models 53-0536 53-0534
53-0530 65989-97A V-Twin
12 Volt 1980-96 All FLT.
53-0525 66010-82A Y50-N18-ACX Yuasa CX, 8”x 31/2”x 61/2”
12 Volt 1997-up All FLT-FLHR
53-0531 66010-97A YB30L-B Yuasa
12 Volt Panhead custom application 41/16” x 319/32” x 41/2”. AGM Batteries. The “Absorbed Glass Mat” Technology pro-
53-0505 12N5.5A-3B V-Twin vides higher cold cranking amps, better rechargeablity with
53-0527 12N5.5A-3B Yuasa longer overall life. Batteries are fully sealed for trouble free ser-
vice in a black case. Available in OE or VT brand. Note: 1998
Battery Hardware, bolt kit replaces 66000-80
and earlier FX models, require battery side cover, VT No. 42-
bolt, nut, and spacer for 1973-up FXE-FXR.
0770 and a top cover, VT No. 42-0785 for FXD models.
VT No. Item
VT No. OE OEM Years/Models
37-8867 Nut, Bolt, & Spacer, 5 pack
53-0547 53-0534 65991-82B 1973-94 FX-FXR
32-0510 Bolts, & Nuts only, 25 pack
65991-75C 1984-90 FXST-FLST
37-8933 Vent Clamp, 50 pack, 10067
1999-2000 FXR
32-0517 Vent Tube with Clamp
53-0546 53-0535 65989-97A 1997-up FXD, FXST, FLST
All Batteries are dry charged & do not include electrolyte. — 53-0536 66010-82B 1980-96 FLHR-FLHT-FLT
Battery Warranty Information. The battery is unconditionally guaranteed up to 30 53-0550 53-0537 66010-97A 1997-up FLHR-FLHT-FLTR
days and pro-rated up to 90 days. No guarantee for cracked or physically damaged 53-0545 53-0538 65989-90B 1991-96 FXD-FXST-FLST
cases or terminals at any time. Damage caused in shipping must be reported to us
and carrier 24 hours after receipt of shipping. All batteries shipped dry charged. — 53-0785 — 2001-up V-Rod
Note: AGM Batteries may require charging before installation.

Big Boar Batteries


53-0700 53-0701 Big Boar Batteries have high cold cranking amps, and a
replacement warranty. The 53-0700 battery is a totally sealed,
maintenance free battery. Measuring 6 7/8 long x 6 1/16 high x
3 5/16 wide, and has been tested and proven on big inch and
high compression motors. It has true 350 cold cranking amps.
VT No. OEM Fits
53-0700 65991-82 FX 73-86, FXR 82-94, ST 94
53-0701 65989-90A ST and DG 91-up, XL 97-up
65989-97
53-0701 53-0703 53-0702 “Mini” 6” L x 5 1/8” T x 3 1/4” W
For custom application that have limited
space. Starts larger engines but does not
have a lot of reserve. Multi-positional.
53-0703 Dresser/Road King® 97-up
6 1/5 L x 6 3/4” x 5 W. 450 Cold Crank
Amps.
37-9373 Replacment Hardware Kit
53-0702
Warranty and Adjustment Policy
This battery will be replaced without charge if found to be defective in materials or workmanship 6 months from date of over-the
counter purchase. After 6 months but within 12 months of over-the counter purchase, the battery will be replaced and the pur-
chaser charged only for the period of ownership based on the regular price at the time of return prorated over the number of
months of warranty. This warranty is available through the dealer to the original retail customer and is not transferrable and is
voided by the use of rejuvenators, improper electrolyte, neglect or abuse.

297
Battery Hardware 42-0701 42-1002

Battery Covers

Chrome Battery Cover fits FXD models, covers top and side
in one piece. Features black lower accent.
42-0502 42-0500 VT No. Year
42-0701 1991-05
42-0097 42-1002 2006-up

42-0753 42-0785
42-0714
Chrome Battery Top Covers.
VT No. OEM Fits
42-0753 66368-90 1991-95 FXD
42-0785 66368-97 1997-05 FXD
Replacement Battery Top Foam Pads, 10pk.
VT No. 28-0626

Rubber Battery Pad Set fits 12N16 sized


batteries on FXE and XL models.
42-0882 42-1002 VT No. 28-0539
Chrome Battery Side Cover.
VT No. Fits Type Chrome FXST-FLST Battery Cover slips
42-0502 1990-up all FXD over the top of the battery on 1984-99 mod-
Replaces 66340-78 Square View Holes els.
42-0501 1990-up all FXD Single Slot View Hole VT No. 42-0427
42-0500 1990-up all FXD Louvered
42-0097 1990-up all FXD Louvered w/Square View Hole
42-0714 1990-96 FXD Embossed
42-0882 1997-05 FXD
42-1002 2006-up FXD 28-0218

A B D

28-0256
C
FXST Battery Hardware for 1984-99 Softail models.
Iso Mounting Rubber Studs. All types UNC threads 1/4” used VT No. # OEM Item Year
on XL battery box and oil tank, 28-0619 used on FX dash. 28-2217 A 66105-77 Strap 1984-92
VT No. OEM # Size Type Qty 28-0138 B 66004-93 Clamp Pad 1993-99
28-0546 62563-65 A 1/4” Male-Male 5 31-0260 C 66185-93 Clamp 1993-99
28-0549 62563-65T A 1/4” Male-Male 5 28-0136 D 66109-93 Front Strap 1993-99
28-0418 w/Spring A 1/4” Male-Male 5 28-0137 E 66111-93 Rear Strap 1993-99
28-0547 62563-66 B 5/16” Male-Male Ea 37-8933 F 10067 Vent Clamp 50 pack
28-0402 62569-94 B 5/16” x 1/4” XL Oil Tank Ea 28-0423 G 66210-85B Tray Insert 1986-97
28-0619 50235-63 C 5/16” Male-Female Ea 28-0218 G 66210-97 Tray Insert 1998-99
28-2247 69125-65 D 5/16” Male-Male, horn Ea 28-0256 G 66210-00 Tray Insert 2000-up
Hex Rubber Iso Mount has 1/4 x 28-0539 H 66309-84 Pad Pair
20 threads on each end. 66103-74
VT No. Type Qty Dyna Battery Tray and Cushions for Dyna Models
28-0658 28-0636 28-0658 Hex 5 VT No. OEM# Fits Item
28-0636 Lord (Round) Each 31-0671 47132-90 1991-92 Tray
FXR Battery Tie Down Bracket replaces 66183- 31-0672 47132-93 1993-94 Tray
82, zinc. 31-0673 47132-95 1995 Tray
VT No. Item 31-0674 47132-96 1996 Tray
31-0259 31-0259 Bracket 31-0675 47132-97A 1997-up Tray
37-0560 Hex Bolt for Above 28-0450 66033-96 1996-up Cushion
298 28-0878 66017-01 2001-up Strap
34-0772 Air Cleaner

BIG TWIN
34-1880 8” Air Cleaner includes built in breather bracket. 52 square inch-
Installed es of filter space fits Ev & TC-88 1993-up with S&S “E” Carb.
VT No. 34-0637

34-0772 34-0275

34-1185
Panzer Air Cone fits S&S E carbs and is fully rotational when
used with the Sifton Integral breather bracket VT No. 34-1185
sold separately.
VT No. Item Type
34-0772 Air Cone Spike
34-1880 Air Cone Holes
34-1881 Air Cone Flame
34-0275 Filter Only

Velo High Flow Air Cleaner Assembly features cast mount


bracket with built in breather and filter. Includes breather bolts
and hardware to mount to 1992-up Ev and TC-88 cover not
included.
VT No. Type Year
34-0617 CV 1993-05
34-0700 S&S 1993-05
Air Cleaner Breather Only includes cone, element and elbow 34-0623 EFI 2003-up
as shown. Fits CV in the horizontal position.
• Super Spiral runs at ups to
VT No. Item
10,000 RPM to match your
34-0771 Air Funnel
high revving engine.
34-0274 Filter Only
• Help provide a better fuel
34-1278 mixture and combustion

34-0773 34-0773
Installed
34-1197
Cycovator Taper Forward Mount Air Cleaner Kit fit 1991-up
Big Twin models.
VT No. Item Turbo Funnel will mount on CV
34-0773 CV-EFI carb bolt pattern in a forward hori-
34-0738 S&S “E” zontal position. Order adapter
34-1278 Filter Only plate 34-0693 to place in upright
vertical position.
VT No. 34-1197
299
EFI Air Cleaner 34-1193

Assembly
34-1092

High Flow Air Cleaner Kits include back plate and elements.
Fits EFI 1999-01.
VT No. 34-1193

34-1113

34-1196

Performance Air Cleaner & Breather Kit fits EFI models and
includes backing plate, air filter, breather manifold and hardware.
VT No. Fits
34-1092 1997-98 Ev
34-1093 1999-01 TC88
34-1093 2008-up FXST
34-1242 2008-up Dyna 34-0655
34-1243 2008-up FLT
34-1196 2001-07 FXST, 2002-07 FLT, 2004-07 Dyna
34-0948 Replacement filter only for 34-1196
34-1040 Replacement filter only for 34-1092 & 34-1093
34-1512 Rubber Tube Inserts
35-0785

34-0833

Sifton Air PowerTM includes die cast backing plate, filter and
breather canisters. Hardware included allows installation on Evo
1992-99 and TC88 models with carburetor. Order cover sepa-
rately as listed below. Breather bolts also available separately.
VT No. Item
34-1113 Air Cleaner Kit
34-0655 Tear Drop Cover
34-0833 6” Disc Cover
TC Ram Charger is available for all Delphi EFI equipped 2001-
up ST, 2002-up FLH/Touring and 2004-up Dyna Glide.
VT No. 35-0785

300
34-1105
Velo Air Cleaner
Assemblies

BIG TWIN
Tear Drop
Air Cleaner
Assembly
features hi-
flow ele-
ment with
Billet mount
bracket and
plate. Kit
34-1076
include all
hardware to
mount on Ev
and TC-88,
1992-2006
models.
VT No.
34-0672 34-0672

Velo High Flow Air Cleaner Backing Plate Kit by Sifton.


Includes one piece alloy backing plate, washable element.
stainless steel breather kit with fittings, chrome breather fitter
and necessary hardware to mount 1992-up Big Twin Evo and
TC-88 models 34-1076. Accepts 8” round covers with 52” of 34-0706
surface, measuring 7” x 23/4” deep. Cover not included. Installed
VT No. Size Cover
34-1105 Small 6”
34-1076 Large 8”
Velo Air
Cleaner
Assembly
includes billet
backing plate,
tapered hi-flow
filter element,
and all fittings
as required to
fit Evo and TC-
88 1992-up
models. Skull Air Cleaner fits 1999-07 TC-88 CV & EFI.
VT No. 34-1164 VT No. Model Year
34-0706 TC-88 1999-07
34-1506 Evo BT 1993-99

Billet Air Cleaners


34-0826 34-0827 34-9159

Chrome Billet Air Cleaner


Assemblies to fit CV carbs,
order bracket kit as required.
VT No. Type
34-0826 Diamond Chrome Maltese Billet Air Cleaner features layered construc-
34-0827 Spade tion to fit CV carbs.
34-9159 Rotar VT No. 34-0799

34-9159 Installed
301
Air Cleaner 1984-up 34-1053 34-1256

34-1086

8” Logo Air Cleaner Assembly fits CV carbs. Element, back


plate and cover included.
VT No. Type
34-1053 VT
34-1256 HD
A B

Performance Air Cleaner & Breather Kit fits carbureted or


EFI models and includes backing plate, air filter, breather mani- 34-1027 34-1064
fold and hardware. 8” Chrome Classic Air Cleaner is available as a complete
VT No. Fits Type assembly or a replacement cover only that fits stock backing
34-1086 1993-99 Ev Carb plate. Fits all 1984-99 Big Twins. Cover features embossed
34-0920 1999-up TC-88 Carb design and center screw mounting. A style feature H-D logo
34-0948 Filter Only and B style features V-Logo.
VT No. # Model Carb Item
34-0115 34-1027 B 1984-89 Butterfly Cover
34-1028 B 1990-99 C.V. Cover
34-1064 A 1990-99 C.V. Cover
34-1053 B 1990-99 C.V. Complete
Notes: For 1993-up models order 31-0430 breather kit, Pre-
1993 models use 31-3941 bracket.
34-0561

34-0548 34-0115 Stock


Cover

34-0562
34-0946

20% More Air!

34-0115 34-0566
Installed Installed

Ev Type Air Cleaners include chrome cover, foam, backing


plate. Order brackets separately.
VT No. Type Size
34-0946 Bendix-Keihin 8”
34-0947 CV, 1989-up 8”
TC-88 Filter Upgrade Kit includes washable filter. Longer stud Covers Only
set to replace Screamin’ Eagle elements. 20% more air flow 34-0548* Cover Only Chrome, 8”
with this filter. Order cover separately. 34-0566 Cover Only Chrome, 7”
VT No. Item 34-0561* Eagle Cover Only Chrome, 8”
34-0115 TC-88 Filter Upgrade Kit 34-0562* Eagle Cover Only Gold Inlay, 8”
34-0548 Evo 8” Chrome Cover 34-0905 Element for Above
*Note: Full outer cover replaces stock 8” type. Does not have
lower cut for late 1989-up applications.
302
Air Cleaner Kits

BIG TWIN
34-0941
Sifton Performance
Air Cleaner Kits
include filter,
breather tube,
chrome mini
breather bracket and
mount hardware for
carbureted models
34-0695 listed. Order cover
separately.

34-0940
Chrome Tear Drop Big Twin Air Cleaner Kit includes die cast
backing plate, filter, tear drop chrome cover, breather, canister
set and bolts for 1992-up Evo and 1999-up TC-88 models.
VT No. Item
34-0695 Kit
34-1182 3 Stud Set
34-0948 Filter
VT No. Year Model
34-1289 34-1290 34-0940 1993-99 Ev
34-0941 1999-up TC88
34-0944 1998-up TC88
34-0566 All 7” Cover

Sifton Air Cleaner Kits include a hi-flow “Cycovator” element


with an integral metal backing plate for a direct bolt on applica- 34-0566 Installed on 34-0940
tion for carb and EFI models. Reuse of some original hardware
required.
VT No. Item Models
34-1289 2008-up Touring 34-0948
34-1290 2000-08 Big Twin
34-0807
Installed
34-0655

Chrome Tear Drop Air Cleaner Cover Kit fits Velo or


Screamin’ Eagle Air Cleaner Kits with filter as shown. Filter
available separately.
VT No. Item
34-0655 Tear Drop Cover
34-0809 34-0948 Filter Only
Installed
Velo Dish Air Cleaners feature chrome dish and full flow filter
with bracket with integral breather passages and hardware.
Fits 1992-up FXST Carb and 2002-up FXST & FLT Fuel
Injected models.
VT No. Size Filter Finish
34-0809 6” 34-0948 Chrome
34-0807 8” 34-1067 Chrome

Chrome Air Scoop mounts on left side top motor mount studs
on 1991-up Touring models. Will act as scoop for improved
cooling and horn cover.
VT No. 42-1010

303
Air Cleaner A B

34-1255

34-0524 34-0523
C 34-1095

34-0098
Hi-Flow Air Cleaner includes integral bracket with breather bolts. Chrome Air Cleaners. New Era, B, C, and Round A
VT No. Item Type styles.Includes chrome cover, element and backing plate.
34-1255 1993-06 CV Round type is 7” with center screw. Order the brackets sepa-
34-1344 1999-up EFI rately.
34-0098 Bolts VT No. # Style 34-0977
34-1095 Bendix Keihin Type Pre 1989 BT
Installed 34-0524 A Chrome
34-0523 B Chrome
34-0977 B, C Element only
CV Type 1989-up Big Twin
34-0905
34-0549 A Gold inlay,
34-0550 A Chrome
34-0555 A Chrome cover only
34-1095 C Chrome smooth
34-0977 C Element only fits C
34-0905 A Element only fits A
34-1095
A B

V-Logo Smooth

7” Air Cleaner with center screw available with cover


to fit Bendix, Tillotson, Keihin & CV Carbs, features breather
tube, backing plate and foam element, 3” thick.
VT No. # Item
34-0505 A Bendix-Keihin 3 bolt
34-0547 B Bendix-Keihin 3 bolt
34-0553 B CV 1989-92 1340 BT with mount brackets
34-1032 B CV 1993-up 1340 BT without mount brackets
34-1044 CV Backing Plate Only
New Era Air Cleaners Assembly Kit includes complete 34-1041 7” Smooth Air Cleaner Cover
chrome air cleaner, mounting bracket and breather kit to fit 34-1042 7” V-Logo Air Cleaner Cover
stock Keihin carburetors. Measures 51/2” outside. 7” Filters.
VT No. Year Model Type VT No. Type
34-0802 1993-99 BT CV 34-1277 Washable
34-0937 Chrome Screen Only 34-0905 Unifilter Foam
34-0916 V-Twin Foam
34-1277 34-0905 34-0916

304
High Flow Air Cleaner Assembly

BIG TWIN
34-0112

34-0113
34-0178

34-0114 34-1128 34-0105

“Big Sucker” Air Filter Kits for Carbureted or Fuel Injected Twin Cam and EV2 Big Twin Models. The all-in-one backing plate fea-
tures a built-in carb support and built-in breather tunnels at each head to decrease crankcase pressure. Each tunnel exits at the
mouth of the carburetor to create a virtually closed loop system. No oil hoses, no oil fittings, and no leaking! Stage I kit features a
High-Flow filter that accepts all 1993-up oval or round outer covers. Stage II kit features a 20% larger High Flow filter that requires
an 8” 34-0548 or OEM outer cover. Both kits include a “Big Sucker” aluminum backing plate, high-flow air filter, 4 chrome banjo
bolts for Twin Cam 88 and 1993-up EV2 Big Twin, simple instructions and all the necessary hardware.
Stage I Stage II
34-0112 34-0113 1993-05 FXST Carb or Fuel Injected Models
2002-05 FLT Fuel injected
34-0178 34-0114 2006-up FXST 34-0948

2006-07 FLT
34-0184 34-0185 2008-up FLT
34-1128 34-0105 1999-01 FLT Fuel Injected, does not fit 97-98
Filter Only Fits 34-0098
34-0948 Stage I Kits 34-0112, 34-0178 34-1067

34-0622 34-1128 Only Stage I Stage II


34-1067 Stage II Kits 34-0113, 34-0114
34-0098
34-1136
Bolt Set
Hardware Set 8” 7”
14-0507 O-Ring 34-0946
34-0186 Stage I Kit 34-0184
34-0187 Stage II Kit 34-0185
35-0145 35-0120

34-0566
Installed
35-0146
Yost Pro Mod Breather Kits designed to be modular, this kit 34-0946 cover fits Stage II. 34-0566 cover fits Stage I.
allows for a custom look with an extra 2 ponies. Kit can be used
with an air filter and stock cover, or without an air filter by using
the screen, which is included. Machined from solid 6061 T6
Billet Aluminum with a unique internal breather design (no more
35-0184
hoses). Includes all necessary hardware for easy installation.
VT No. Item
35-0146 Basic Pro Mod Breather
35-0145 Kit, 1999-up TC, 2002-up Delphi FI, TC
35-0184 As Above with New Style Element
35-0120 Kit, 1993-99 Evo BT
305
Air Cleaner A C

34-0642 34-0643

34-0501 Installed

34-0644 34-0645
Rodan Billet Air Cleaners available with hidden or external
screws on cover to fit CV models.
External Smooth Type Chrome Air Cleaners include elements.
34-0644 34-0642 Flame VT No. # Fits
34-0645 34-0643 Smooth 34-0501 A Bendix-Keihin
34-3909 34-3910
34-0732 A CV
34-0733 A S&S
34-0040 B Bendix-Keihin
34-0506 C Bendix-Keihin with Chrome Mesh
34-0906 Foam Element for C type
34-0711 Foam Element for A type
34-0510 34-0512

Ball Milled Mirror

34-3902
53/4” Chrome Air Cleaners are for all Bendix and Keihin 3 bolt
carbs. Includes foam washable element, 2 1/4” thick.
VT No. Item
34-0510 Drilled
34-0512 Smooth
34-0915 Element Only
34-3912

K&N Chrome Billet Air Cleaner Assemblies for Evo Big Twin
models with CV carburetor. Available in flamed, ball grooved or
mirror finish and are complete with mounting hardware.
VT No. Type Style
34-3909 Ball Grooved Teardrop 34-0831 34-0821 34-1284
34-3910 Mirror Teardrop
34-3902 Mirror Round Axel’s Chrome Billet Air Cleaners fit to CV carbs. Order
34-3912 Ball Grooved Round mount kits separately. Bracket listed features built in breather
34-3333 Filter Only Teardrop passage and includes bolts for Ev and TC-88 models.
34-3904 Filter Only Round VT No. Style Model
Oval Air Cleaner Inserts for H-D. 34-0821 Diamond CV
VT No. Style 34-0831 Skull CV
34-0801 H-D 34-1284 Skull CV
34-0432 Black 34-0837 Diamond S&S
34-0661 Bracket EV and TC-88

306
34-1146 Installed
Air Cleaner
Wind Funnel Air Filter Kit

BIG TWIN
includes bracket with inte-
gral breather which will
mount the funnel in a for-
ward horizontal position.
Order with or without turbo
fan.
VT No. Type
34-0488 Fan
34-1204
34-1207 Without
34-0608
Chrome Maltese Cross Carb Cover
includes backing plate and filter.
Available as kit or carb cover and
backing plate only. Kits include brack- 34-1168
ets and or breather kits as required to
fit stock original carb. Center portion of cross is matt chrome fin- Turbo-Fan Velocity Stack
ish. includes billet stack with invert-
VT No. Year Model ed cone filter installed. Turbo
34-1145 2000-up TC-88 fan turns on precision ball
34-1146 1993-99 BT bearings up to 10000 RPM.
34-1147 1990-92 BT VT No. 34-1204
34-1148 1984-89 BT
Maltese Cross Carb Cover and
Backing Plate. Center portion of
cross has a matte finish. Order fil-
ter and brackets separately.

34-0880
Chrome Polish Carb Type
34-0609 34-0878 CV
34-0610 34-0880 S&S “E” Early Style Carb Breather Snoots feature chrome cover
34-1168 34-1168 Filter only without filter. Bendix Keihin & CV is 3 bolt pattern. CV requires
use of 35-0125 for 2000-up BT or 35-0122 for 1993-99 BT.
VT No. Type Year
34-1046 Bendix-Keihin 1971-87
34-1081 CV 1988-up
34-1253 S&S 1984-92
34-1254 S&S 1993-up
34-0659 Cover Only
Chrome Alloy Velocity Stacks.
VT No. Fits Length
34-1102 S&S “E/G” 4”
34-1107 S&S “D” 4”
Chrome Velocity Stack Kits include 2.5” chrome stack, 34-1108 S&S “E&G” 2.5”
chrome support bracket and breather kit with black or stainless 34-1103 Bendix Keihin 2.5”
hose kit as listed for stock Keihin or Bendix carbs. 34-1104 CV Keihin 2.5”
With breather 34-1156 CV Keihin 4”
Black Hose SS Hose Year Model 15-0884 CV Gasket
34-1115 34-1122 1993-99 BT Ev 15-0885 Bendix Gasket
34-1116 34-1123 2000-up TC-88 34-1159 Screen
Without breather kit Chrome Velocity Stack Kits
34-1117 — 1990-92 BT Ev 34-1161
include chrome support
34-1118 — 1984-89 BT Ev bracket, breather nipples
34-1126 — S&S E+B All and 2.5” chrome stack.
34-1127 — 4” S&S E+B All VT No. Model
34-1150 34-1161 1992-99 Ev
34-1151 TC-88
34-1150 Bracket

307
Teardrop SLOTTED FINNED

Air Cleaner

34-0527

34-0527 Installed 34-0532


Teardrop Air Cleaners. Order appropriate bracket set separately.
Pre-1987
VT No. Style SMOOTH
SMOOTH WITH FLAMES
34-0532 Eagle Spirit, Chrome, Bendix Keihin type
34-0544 Eagle Spirit Gold
34-0516 Smooth Chrome
34-0515 Smooth Polished
34-0520 Smooth Chrome Steel
34-0527 Smooth Chrome with Flames
34-0528 Finned Chrome
34-0631 Slotted Chrome
1988-up CV Type EAGLE
34-1020 Eagle Spirit, Chrome EAGLE SPIRIT, GOLD SPIRIT
34-1022 Smooth Chrome
34-0511 Smooth Chrome with Flames
34-0530 Finned Chrome
34-0630 Slotted Chrome
34-0628 Maltese Chrome
34-0629 Skull Chrome
Individual Parts For Above Units
34-0517 Polished Cover only
34-0518 Chrome Cover only
34-0519 Bendix Keihin Backing Plate
34-1054 CV Back Plate only, Alloy 34-0628 34-0629
34-1080 CV Back Plate only, Steel
37-8556 Chrome 3 piece screw kit
34-0545 Eagle Spirit Chrome Cover only 34-0916
34-0431 Flame Cover
34-0905 Uni-filter Element only
34-0916 Foam Filter Element
Brackets For Tear Drop Air Cleaners.
VT No. Fits
31-0430 1993-up Big Twin Evo except Dyna
31-0400 1991-up FXD
Carb Vent Fitting chrome steel nipple is 1/8” NPT
for air cleaner back plates.
VT No. Hose Size Angle
40-0581 5
/16” Straight
40-0532 5
/16” 90°
40-0554 1
/2” 90°

Chrome Eagle Spirit is a 31/2” universal medallion,


adhesive backed. Replaces 99027-87T, each.
VT No. 42-0532

Axel’s Chrome Billet Sweeper Air


Cleaners fit to CV carbs. Order
mount kit separately. Bracket listed
34-0668 34-0668 features built in bolts for Ev and TC-
Installed 88 models.
VT No. Style Model
34-0668 Sweeper CV
34-0661 Bracket 1992-94

308
34-0400 34-0444
2000-up Air
Cleaner Covers

BIG TWIN
and Inserts
34-0590 34-0594

2000-up TC-88 Oval Chrome Steel Air Cleaner Covers.


VT No. OEM Type Model
34-0400 29744-01 Oval EFI
34-0401 29350-99 Oval with cutout Carb
34-0444 Smooth Insert

34-0591 Eagle Spirit Round Air Cleaner Insert for 1999-up TC-88
models.
VT No. Type
34-0590 Chrome
34-0594 Gold Inlay
34-0563 34-0557 34-0564

34-0592

34-0558 34-0986

Chrome Flying Wheel Billet Air Cleaner Cover.


VT No. Fits
34-0591 1999 Late TC-88
34-0592 1984-99 BT with 3 hole, 8” Round Air Cleaner
Chrome Air Cleaner Cover 34-0987
is a teardrop shape. Fits
2008-up FXD, ST EFI mod-
els.
VT No. 34-1291
Air Cleaner Inserts fit recessed area.
VT No. Fits Type
34-0563 7” Chrome
Maltese Cross Air Cleaner Insert for TC88 34-0564 7” Gold Inlay
1999-up. 34-0557 Evo 8” Chrome
VT No. 34-0691 34-0558 Evo 8” Gold Inlay
34-0986 Oval Chrome
34-0987 Oval Gold Inlay

Air Cover Screws


Air Cleaner Cover Mounting Kits replace Chrome Air Cleaner Screws.
29259-83, 29283-93 and 6109. VT No. # Size Style,U/M
VT No. Type 37-8556 B 1/4 x 20 S&S, 3 pk
9916-2 Allen (A) 8212-3 C 5/16 x 24 Early Stock
9957-2 Dome (B) 7206-2 A 5/16 x 24 1957-77 Acorn, 2 pk
8461-2 As Above Cap
S&S Air Cleaner Cover Mounting
7806-3 A 5/16 x 18 1978-84 Acorn, 3 pk
Screws. Chrome plated custom button
37-2095 B 5/16 x 18 SS Stock, 5 pk
head countersunk allen screws mount
37-2098 B 5/16 x 18 Stock, 5 pk
cover on S&S air cleaners. 3 screws per
9916-2 B 5/16 x 18 Chrome Flat Allen
kit.
37-2096 C 5/16 x 24 Early Stock, 4 pk
VT No. 9980-3
37-8556

309
Teardrop Air Cleaners 34-0822
Installed
34-0822
34-0663

34-0650 installed 34-0823

34-0824

Flow Swept Air Cleaner Assembly fits 1993-up EV & TC-88


models. Order 34-0823 bracket kit separately. 34-0824 backing
plate accepts 8” type air clear cover.
VT No. Item
34-0822 Air Cleaner
34-0824 Backing Plate
34-0823 Bracket Kit
34-0948 Filter Only
34-0548 8” Cover
34-1263 34-1264

34-1262 34-1265

Teardrop Air Cleaner Kits include chrome air cleaner assem-


bly with smooth, finned or flame teardrop cover, chrome mount
bracket and a breather kit with a black hose and breather unit. 5” Mini-Teardrop Air Cover fits CV carbs. Order backing plate
Finned Smooth Flame Year/Model separately.
34-0663 34-0656 34-0650 1992-99 Big Twin VT No. Style 34-1268
34-0664 34-0657 34-0651 2000-up TC-88 34-1263 Maltese
34-0633 Chrome Slotted Air Cleaner 34-1264 Skull
Assembly fits CV only. Order 34-1262 Smooth
bracket and breather kit separately. 34-1265 Flame
VT No. Year Bracket Kit Back Plates
34-0630 1993-99 35-0122 34-1268 CV
34-0633 2000-up 35-0125 34-1269 Keihin
34-1271 S&S
34-1267 Bendix
Siren Air Cleaner Assemblies
include cover, back plate and mount
hardware for Big Twin. Years listed.
VT No. Year
34-1527 1992-99
34-1528 2000-up
310
Chrome Teardrop Air Cleaner
Assembly fits S&S “E” models. S&S Air Cleaners
Filter and back plate included. 34-1110

BIG TWIN
VT No. Item
34-0849 Assembly
34-0948 Filter Only
34-1174
Installed

Velocity Stacks with built in mount brackets. Breather set


included. For S&S “E” TC-88/Ev 1992-up.
VT No. Style
34-1110 Standard Kit
34-1174 Billet Kit
34-0982 34-0745
34-0745 34-0680

Chrome Scoop Air Cleaner Cover mounts with 3-screws.


VT No. Model Item
34-0453 S&S “E” Cover
34-0455 CV Cpt
34-1099 Chrome S&S Air Cleaners for stock carbure- 34-0978 34-0707 34-0704
tors. Complete with cover, backing plate, ele-
ment and all hardware needed for installation.

VT No. Fits
34-0108 1984-89 BT
34-0109 1993-99 BT Evo Chrome Air Cleaner Covers fit S&S carb stock backing plate
34-1099 1999-up TC-88 and filter, “bolt on.”
15-0354 Mounting Gasket Super E Super B Style
Chrome Steel
34-0982 34-0545 Eagle Spirit Chrome
Air Scoop fits
34-0745 Flame
S&S E & G
34-0680 Vented
carbs.
34-0692 Smooth (Vented)
VT No. 34-0985
34-0978 Smooth (S&S)
34-0707 Skull
34-1190 Billet Carb Support on 34-0704 Smooth
S&S “E” installations. 34-0709 Maltese
Order banjo bolts and
brackets separately for 34-0979 34-1099
Ev or TC-88. Bracket only drilled for S&S
34-1139 34-1176
. No holes for CV air cleaner.
VT No. Finish
34-1139 Chrome
34-1190 Alloy 34-0935

Velo-Dome ™
34-1183 Installed
Chrome S&S Super E & G Air Cleaners are available as
complete units, or replacement covers only. Complete assem-
blies include backing plate which have built-in brackets to
mount to Evolution heads.
Velo-domeTM is
VT No. Item/Fits
Wyatt’s new velocity
34-0979 Assembly1984-91 BT V2 and Pre-91 V2 Sportster.
stack with built in
34-1014 Complete Assembly 1992-only V2 Big Twin
cover for Super “E”.
34-1099 Complete Assembly 1999-up TC-88
VT No. Item
34-1015 Complete Assembly 1993-99 V2 BT
34-1189 Velo-dome
34-0981 Chrome Cover All Super ‘E’
34-1183 Kit
34-1063 As Above with Notched Cover for 5 Gallon Tanks
34-0680 Chrome Cover All Vented
34-0984 Replacement Element Super ‘E’ Foam Type
34-1189 34-1189 9980-3 Chrome Allen Screw Set for S&S Covers
34-1097 Backing Plate 84-92
34-1098 Backing Plate 93-up
15-0354 Mounting Gasket
Replica Air Filter Elements fit S&S models washable.
VT No. Model
34-1176 E&G
34-0935 B 311
Air Cleaner
Wind Funnel Air
Filter Kit includes
bracket with inte-
gral breather
which will mount
the funnel in a for-
ward horizontal
position. Order
with or without
34-0488 turbo fan.

VT No. Type 34-0488 Installed


34-0488 Fan
34-1207 Without

34-1241 Installed

34-0638 34-0639 34-0640


V-Charger Air Cleaner Units
Only include element. Order
brackets and breather kits as
required.
VT No. Carb Style
34-0602 CV Smooth w/Vent
34-0611 CV Flame
34-0897 CV Maltese
34-1070 CV Filter
34-0897 34-0638 CV Smooth
34-0596
34-0639 CV Skull
34-0640 CV Flame Cover
34-0620 S&S E Smooth

V-ChargerTM Chrome Air Flame


Cleaner for Big Twin features air Type
scoop “blower” design and 34-0611
includes a built-in chrome Installed
screen and filter element. Kits
include brackets and/or integral
bracket, breather system except
where noted.

34-0703
34-0702
VT No. Type Year
34-0467* S&S 1984-91
34-0625 S&S 1992-99
34-0582 CV 1993-99
34-0596 CV 1993-06
34-0585 CV 1999-06 Billet Scoop Air Cleaner includes filter and mount brackets.
34-0584* Keihin 1984-89 Fits 1991-up BT with carburetor.
34-1241 EFI 2000-up VT No. Style
34-1070 Filter 34-0703 Flame
*Note: Does not have integral breather bracket 34-0702 Smooth

312
Air Cones

BIG TWIN
34-1211

34-0670

34-0670 installed with 34-0775 34-1211


34-0693 adapter

CV Air Cleaner Cone System features cone and integral


breather mount bracket for vertical or forward mounting. Order
adapter plates for vertical applications.
VT No. Carb Type
34-0775 S&S “E” With tube
34-1211 CV Integral
34-0451

34-0451 with
34-0693
adapter

34-0451 Installed
34-0771 34-0771 34-0670 34-0671
Installed

34-0770

Air Cleaner Breather includes steel bracket with breather


bolts and tapered filter element with chrome 90° intake tube to
face forward on CV carbs. Order adapter to face forward or
upward on S&S models. Use 34-0670 with 34-0693 adapter.
VT No. Item Style
34-0670 Spike Forward
Air Cleaner Breather Only includes cone, element and elbow 34-0451 Funnel Forward
as shown. Fits CV in the horizontal position. 34-0673 S&S Adapter
VT No. Type 34-0693 CV Vertical Adapter
34-0770 Spike 34-0671 Filter Only (Spike)
34-0771 Funnel 34-0274 Filter Only (Funnel)

Adapter Plates
Adapter Plate allows installation of CV Air CV Adapter Plate will rotate 34-0670/34-
Cleaner to S&S E carbs and horizontal or 0451 to vertical position on CV carbs.
vertical mounting of 34-0670 or 34-0451 air VT No. 34-0693
cleaners.
VT No. 34-0673

313
Air Cleaner

34-1206

Diamond Billet Air Cleaner fits CV models.


VT No. 34-1206

34-1340

34-1160

Maltese Cross Velocity Stack fits CV and S&S Carbs with


unique fluted design. Order S&S adapter to fit “E” carbs. This
QuaductiveTM design increases air flow. Screen included. Order
screws separately.
VT No. Item Finish 34-3915
Cycovator Air Cleaner Kit fits 1999-up BT with carb. High fil- 34-1160 CV Stack Natural
tration element included with all parts as pictured. Order 34- 34-3915 CV Stack Chrome
1186 adapter sleeve to fit 1993-98 Ev models. 34-0673 S&S “E” Adapter Alloy
VT No. 34-1340 34-0661 Bracket Only CV Chrome
34-0662 Bracket Only S&S E Chrome
34-0107 34-1111 Screen SS
37-0894 Screw Set (3 pc)

Cone Air Cleaners

34-0892 34-1504
K&N R K Series Air Cleaner Assembly for 1999-07 Twin Cam
Big Twins with a carburetor. Complete assembly provides signif-
icant increase in air flow to the engine while boosting perfor- 34-1278
mance and filtration. Features a built in Dyno tuned velocity
stack. Powder coated aluminum backing plate and internal
breathers. Uses stock type air cleaner cover.
VT No. Height
34-0107 1 5/8”
34-0116 2 1/4” 34-0891

Filters fit as noted are attached by worm drive clamp.


VT No. ID (mm) Length (mm)
34-0892 65 140mm
34-1504 60 133mm
34-1278 60 152mm
34-0891 65 175mm

314
Replica Air Filters
TM
A B C

BIG TWIN
D E F I J

Replica Paper Air Filters feature original shape and styling for exact fit. Washable construction.
VT No. # OEM Fits
34-0933 A 29259-93 1990-98 FLST, FLSTC, FLSTF, FLSTN, FLT/C/U, FLHT/C/P/U, FLHS,
29259-91A 1991 FXDB-S, 1992 FXDB-D/DC, 1991-96 FXDB-DL WG,1990-93 FXLR,
1990-94 FXR/S/S-CON V/S-SP/T/C/D, 1984-90 FXST, 1989-93 FXSTS, 1990-95 FXSTC
34-0962 B 29461-99 2000-up TC-88, Carb
34-0935 C — S&S Type, Round B Series
34-0948 D 29442-99C Tapered, Velo Type/Sereamin’ Eagle
34-1067 E — Sifton Air PowerTM
34-1169 H 29437-01 2002-up V-Rod
34-1171 F 29462-99 1999-07 EFI
34-1208 J 29633-08 2008-up FLT, FLH
34-1176 G — S&S E & G
34-0579

34-0973 34-0971 34-0576


Air Filters are available in 3 types, K&N paper, Unifilter foam and Accel 2-stage foam. All have screen insert.
K&N Accel Uni-Foam OEM Fits 34-0917
For Aftermarket Models
34-0960 34-0975 34-0905 — S&S Super B
34-1010 — 34-0984 — S&S Super E & G
34-1009 — — — Mikuni HSR-40 smoothbore
34-1078 — — — Mikuni HSR 42/45 smoothbore
34-1195 — — — Screamin’ Eagle Tapered
34-1047
34-1040 — — 29055-89 Screamin’ Eagle Round
34-1066* — — 29025-88B As Above, Oblong
34-1070 — — — Hyper Charger
For Big Twin Models
34-0737 — — 29191-08 2008-up Dyna
34-0736 — — 29633-08 2008-up FLT, FLHR 34-0736
34-0576 — — 29461-99 1999-up TC88 w/carb;
2002 TC-88/EFI
34-0579 — — 29462-99 1999-2007 TC-88 w/EFI
34-0917 — — 29291-95 1995-99 80” Evo w/EFI 34-0955
— — 34-1068 29259-93 1993-99 80” Evo
34-1047 — — 29259-89A 1990-99 80” Evo
— 34-0973 34-0976 29259-89 1990-92 80” Evo
34-0958 — 34-0911 29259-86 1986-89 80” Evo
34-0955 34-0971 34-0910 29259-83A 1984-85 80” Evo, not FLT models
34-0958
*Note: OE Brand
K&N Aerosol Recharger Service Kit. A six step Air Filter Oils and Cleaners. K&N type is for paper ele-
maintenance system designed to recharge any ments. Unifilter type for foam elements.
K&N air filter. Restores air flow efficiency. Includes VT No. Size Item
61/2 oz spray oil and 12 oz filter cleaner. 41-0171 12oz K&N Cleaner
VT No. 41-5000 41-0172 6.5oz K&N Oil
41-0173 16oz Unifilter Cleaner
41-0174 5.5oz Unifilter Oil
315
Air Cleaner Mounts

34-0662
Installed

Sifton Carb
Bracket No
Hoses 34-1185
Needed!

34-1179
34-1519 34-1510
Chrome Billet Carb Bracket Kits feature integral breather
passage to air intake. Kits include breather bolts and hardware.
34-0705 34-0705 For use on 1993-up Ev & TC-88 CV & EFI as noted. Allows
Installed mounting of CV or S&S pattern air cleaners or velocity stacks to
model/carb types as noted.
Big Twin CV
VT No. Model/Carb Type Note
34-1519 BT CV CV-S&S
34-0661 BT CV CV
34-0445 BT 42/45/48 Mikuni CV
Big Twin EFI
Air Cleaner Adapters 34-0705 BT EFI CV
• Will mount any CV carb air cleaner to performance aftermarket 34-0713 BT EFI
carb kits. Big Twin S&S “E”
• Simply order any CV air cleaner and appropriate adapter flange 34-1185 BT S&S E S&S
for bolt on installation. 34-1505 BT & CV & EFI CV/S&S
34-1510 BT S&S E CV/S&S
34-0662 BT S&S “E” CV
34-1179 BT S&S “E” S&S
Big Twin 42/45/48 Mikuni
34-0445 BT 42/45/48 Mikuni

Adapter Flanges
Air Cleaner Adapter Plate will adapt any CV style 3-Bolt Air
Cleaner to the Mikuni, Keihin or S&S E &G as noted.
34-0673 34-0619 VT No. To: Size
34-0618 Mikuni 42 & 45mm
34-0673 S&S E&G
34-0619 Keihin 38mm
34-0834 CV to Mikuni 42 & 45mm

34-0834
34-0618

Breather & Bracket Kit


Crankcase Breather and Bracket Kit fits CV Carburetors to
allow use of aftermarket air cleaners on models with cylinder
head/crankcase breather systems. Order air cleaner separately.
VT No. Fits
35-0122 1993-99 BT Ev
35-0125 2000-up BT TC-88
35-0122 40-0350 Filter for Above
35-0125

316
35-0123
Breather Kits

BIG TWIN
A

35-0126

Sifton Braided Hose Crankcase Breather Kit features 3/8” I.D.


stainless steel braided hose attached. Includes breather filter 31-0430 B
(with mounting stud), 24” hose and hardware. Air cleaner and
carb support bracket must be purchased separately. Fits 1993- 35-9254
up Big Twin custom applications only. 35-0670
VT No. Item
35-0123 Kit
40-0570 Breather Air Cleaner Breather Manifold Kits to fit custom air cleaners
35-0126 Bolt Kit to motors with the internal breathing system. Kit includes
“Y” Breather Kit includes fittings to fit Ev, TC- chrome breather manifold, chrome banjo bolts, chrome air
88 or XL 1991-up with breather. Drill and tap cleaner support brackets, gaskets and instructions.
frame to connect. VT No. # OEM Fits/Air Cleaner
VT No. 35-0578 35-9254 A 29310-93 1993-99 BT Round
35-1156 1993-up Round
34-0750 Billet Air Cleaner Mount Set will mount 31-0430 B 29283-92T 1993-up BT except FXD
air cleaners with flat backing plates to Teardrop
EV and TC-88 models. Offset Billet 35-0670 Tube Only 1993-up BT
mounts feature built in breather passage that feeds inside air 35-0731 Pair Banjo Bolt only, 1992-99 EV
cleaner housing. Brackets can be rotated to proper position, 35-0732 Pair Banjo Bolt only, 1999-up TC-88
then by drilling the back plate. Threaded breather nipples will 14-0975 For Above O-Ring
fasten back plate to brackets. Breather Washer Set fits 1993-up BT, 1991-
VT No. Year Type up XL models.
34-0750 1991-99 Ev VT No. 35-0755
34-0751 2000-up TC-88 31-4041 31-4191 31-0750

Chrome Air Cleaner Support


Brackets are for installing the custom
31-3962
round or teardrop air cleaners. Fits 84-
92 Evo BT. Chrome Air Cleaner Bracket for Evolution BT mounts to
VT No. 31-3941 boss on engine heads to support custom air cleaners.
35-0731 VT No. Year
35-0732 34-0578
31-4041 1984-89
31-4191 1984-89 with choke bracket
31-3962 1990-92 CV
31-0750* 1993-up
Breather Bolts fit 1993-up BT models. *Note: To be used with breather kit.
34-1507
35-0578 has thru vent holes. 1993-99 Ev Chrome Breather and
VT No. Year Type Bracket Kit includes miniature
35-0731 1992-up Ev Hex screw in breather units that secure
35-0732 1999-up TC-88 Hex bracket to cylinder head. For use
34-0578 1999-07 TC-88 Nipple with CV type carb and air cleaner.
34-1509 2008-up TC-88 Nipple VT No. 34-0850
34-1509
35-1706 1992-up Ev NPT
34-1507 1999-07 Rubber Sifton Mini-Breather Bolt Kit. Chrome breather
34-1508 2008-up Rubber cups have built in mount bolt for BT models.
VT No. Year
40-0453 1992-99 BT
34-0500
40-0454 TC-88
34-0808 Extended Breather Bolts allow mount-
Breather Bolt and Banjo Kit includes bolts for both Evo and ing of air cleaner to breather bolt stand
TC88 applications and 2 banjos to accept 5/16” hose. use with banjo set or cross line for
VT No. Item breather connection.
34-0500 Without tee VT No. Type
34-0808 With tee 35-0136 TC-88
37-0985 Ev Nylon Washers 35-0129 EV/XL
37-0986 TC-88 Nylon Washers 35-0144 Banjo Set
37-0989 TC-88 Alloy Washers 34-1186 34-1186 Adapter
317
Breather Canisters Chrome Mini
Breather Set
includes tie wraps.
VT No. 40-0588

Sifton Dual Breather Kit includes 2 canisters, banjo tubes


and bolts for Evo and TC88 applications.
VT No. 40-0436

40-0346 installed on 34-1174


Chrome Billet Canister Set includes bolts for Ev and TC-88
applications.
VT No. 40-0346

40-0446

Sifton Dual Canister Set includes hardware for both Ev and


TC-88 models.
VT No. 40-0452 40-0450
40-0449
Sifton Breather Canister features enclosed breather filter and
tube for attaching to breather cross over lines, which is held in
place by set screws. Bottom cover is removable for cleaning.
VT No. Item
40-0446 Canister
40-0449 Breather Tube Kit
40-0450 Tube Only
Chrome Billet Single Breather Canister
fits cross over metal tubes. Grind down ferule
on end of cross tube to install.
VT No. 40-0345

Sifton Dual Breather Kit includes 2 canisters and banjo tubes


with hardware for Evo and TC-88.
VT No. 40-0451
35-0441 Sifton Dual Vent Kit
includes 2 vent canis-
35-0432
ters, banjo bolts for EV
and TC-88 models with
necessary fittings.

VT No. Type Year


35-0441 Sifton 1993-up
35-0432 Doherty 2000-up
*Note: Order 34-0500 fittings for 35-0432.
318
Chrome Billet Crank Case
Breather includes 1/8” NPT fittings.
VT No. 40-0003
Breathers

BIG TWIN
40-0434
40-0447
Chrome Crankcase Vent clamps Chrome Crankcase Breathers available to accept hose or 1/8”
direct to 3/8” breather hose. Unit NPT fitting.
comes with a 5/16” stud and nut or VT No. Type
1/4” x 20 threaded insert to mount 40-0434 3/8”
from bracket. Measures 2” diameter 40-0447 1/8” NPT Thread
x 1 1/2” high. 40-0457 Chrome Vented Breather Canister
VT No. Type accepts 1/8” NPT fittings, not included.
40-0381 Stud, K &N VT No. Item
40-0570 Threaded 40-0457 Breather
40-0570 40-0449 Banjo Tube Kit
40-0450 Straight Tube Only
40-0246
40-0354

40-0355
40-0356 40-0357
Uni Filter Crankcase Breather. Plastic construction
Crankcase Breathers connect to breather hose when stock air
with a zip tie loop for attachment and is washable for
cleaner has been replaced. Filters feature chrome tops with
reuse.
washable elements. Bracket can be mounted to transmission
VT No. Size VT No. Size
case. VT No. 40-0246 includes chrome bracket fastened to
40-0355 5/16” 40-0353 1/2”
body by allen screws, hose fitting is 1/8” NPT threaded into
body and can be changed to 90° for special applications. 40-0354 3
/8” 40-0352 /8”
5

VT No. Type Krank Vent by


40-0356 With bracket Hayden helps prevent
40-0357 Without bracket blown or weeping gas-
40-0246 With bracket kets. Increases horse-
power.
Sifton Vent Canister
VT No. 40-0351
includes line and
clamps.
VT No. 40-0445

14-0925
40-0567 40-0568 40-0595
Engine Breather Oil Collector designed to collect the oil mist
40-0875 from breather hose which eliminates engine oil from collecting
in air cleaner. Available in polished or chrome plated finish.
Crank Vent features replaceable umbrella valve available sepa- Features an internal oil baffle that allows the oil and air to sepa-
rately. rate more efficiently by promoting unrestricted breathing. On top
VT No. Item is a high flow air filter that can easily be cleaned. A 90° barbed
40-0875 Canister fitting fits breather hoses perfectly. On the bottom is a drain plug
14-0925 Umbrella Valve (10) to allow drainage on a regular basis. Measures 5 3/8” x 1 1/2”
Breather Oil Collector Can and includes chrome mounting clamp.
includes chrome clamp. VT No. Finish
Order filter separately. 40-0567 Chromed
VT No. 40-0652 40-0568 Polished
40-0595 Chrome
40-0582 Replacement Filter

319
1984-up Intake
Manifolds
35-0161
35-0161

35-8018
35-0652
S&S Manifold Kit for Evolution BT converts stock rubber
Stock Intake Manifolds are of cast alloy spigot type as original. compliance fittings to a more rigid mount system. Order flange
VT No. OEM Fits seal kit separately.
35-9169 27019-89 1990-99 Evo VT No. Item
35-0652 27613-99 1999-up TC-88 35-8018 Manifold
35-0161 Flange Kit 35-0161 Seal/Flange Kit
Manifold Flange Kits replace 27009-
35-0427
86A and 27010-86A for Big Twin 1340
1986-up. 35-0077
VT No. Type
35-0427 Chrome Kit w/Seal & Screw
35-0428 Natural Kit w/Seal & Screw
35-8027 Chrome Flange Set Only
35-8028 Natural Flange Set Only
14-0165 Seal
14-0573 Blue Seal
35-8012

44 mm CV Intake Manifold. Order


flange set separately.
VT No. Item
35-0077 Manifold
EV2 Coupler Kit includes one each of 27008-83A and 27012- 35-0161 Flange Kit
83A compliance fittings with clamps
VT No. OEM Item U/M Intake Manifold Width
35-8012 Kit Coupler Pair Gauge allows accurate
35-9137 9991A Clamps Pair measurements to be
15-0263 29242-83 Gaskets 10 taken between cylinder
15-1018 29242-03 Gaskets (Jms) 10 heads to establish
37-8962 3494 Stainless Steel Allen Screws intake manifold width
37-9124 12pt Black Type requirements.
VT No. 16-0250
Manifold Seal Kit to reseal late model
manifolds 1988-up with CV carb.
VT No. Brand Item
14-0964 V-Twin 1988-99 35-9216
14-0976 James 1989-up
14-0690 James 2000-up w/44mm carb
14-0691 James 1999-up TC-88 w/EFI
14-0964
Intake Manifold Chrome Allen Mount
Screws.
VT No. Year Model
9930-14 1986-89 BT Ram Jett Intake Manifolds
9931-8 9930-14-P As Above Polished VT No. Type/Fits
9931-8 1990-94 BT 35-9216 (3) Stroker 1340 Evo BT with Taller Cylinders
9932-8 1995-up BT 93” cast 1700 series Stroker w/.050 milled heads
9932-8-P As Above Polished 98” forged 1900 series Sidewinder kit 9903/9998
1995-up Vacuum Line Plugs available in packs
of 5.
VT No. 35-0384

320
Tru Seal Manifold with 2
machined manifold halves
which bolt together with
Intake Manifolds
1966-84

BIG TWIN
stainless allen screws. Does
not require the use of exist-
CV Carb Adapter adapts HSR-42
ing stock style O-rings or
Mikuni or CV Carb to 2 Bolt manifold.
seals. Evo type also includes
Use spigot seal VT No. 14-0180.
front and rear head spigots,
VT No. Type
gaskets, sealing compound and instructions included. Fits
35-9150 2 Bolt Early Style
1985-up Evo Big Twin “G” models.
35-9223 2 Bolt S&S B+E
VT No. 35-0075
Manifold Spacer
A B C D 15-0141
replaces 29250-78 on
1971-88 models. 3/8”
thick.

Carburetor Adapters.
VT No. # Size Type
35-9136 A 30-45mm Spigot Rubber VT No. Item
35-0117 A 42-42mm Spigot Rubber 15-0141 Stock Spacer, each
35-0194 A 40-44 mm Spigot Rubber 15-1019 As Above, James
35-4574 B 36-38mm Flange Adapter 15-0142 Gaskets, Non-beaded
35-9162 B 40mm Flange Adapter 15-1144 Gaskets, Beaded
35-0098 C 38mm 2 Bolt Adapter with rubber 15-1019 Spacer Kit, James (1 3/4” I.D.) Stock
35-0088 D 38mm 2 Bolt Adapter 15-1162 Spacer Kit, James (1 13/16” I.D.) Custom
14-0573 15-1163 Spacer Kit, James (2 1/16” I.D.) Custom
Carb Spacers for S&S are available in 1” or 3/8”
thickness for spacing out 1 7/8”
carburetors on models with 5 gallon tanks.
Intake Manifold O-Rings and Seals.
James VT No. OEM Type VT No. Size
14-0624 14-0165 26995-86A 1986-up 35-0105 1”
14-0573 — As Above Blue Silicone 35-0086 3/8”
14-0678 — As Above Oversize 14-0950 1 7/8” Spacer Block O-Ring and B Carb base
14-0689 — As Above Rubber w/Metal Element 14-0957 Super ‘E’ Carb Base, O-Ring
Standard Size 14-0958 Super ‘G’ Carb Base, O-Ring
14-0708 — As Above Rubber w/Extra Thick Metal Air Cleaner Mount Gaskets.
Insert Standard Size James VT No. OEM Years
14-0625* 14-0180* 27002-89 1990-up BT 15-1146 15-0148 29058-77 1977-89
— 14-0690 — 2000-up with EFI, 44mm 15-1016 — As Above .062 thick
— 14-0691 — 1999-up TC88 15-1017 15-0285 29059-88 1988-up CV type
*Note: Seal for carb to intake manifold. 15-1147 — As Above Steel Core
Chrome Manifold Cover fits 2004- 15-1148 — As Above Adhesive Coated 15-0285
up FXD, 2001-up ST and 2002-up 15-0596 — 29095-95 1995-00 EFI
FLT replaces 27483-07. 15-1199 — 29062-95B 1995-06 Carb
VT No. Item — 15-1527 28583-01A 01-up Carb
34-0100 Kit — 15-1568 29645-08 2008-up EFI
15-1527 Gasket — 17-0948 Lock Tab 1983-85 Big Twin

Bendix 40mm Carb


35-0063
35-0023 35-0024

Zenith 40mm Performance Spigot Mount Carburetors Kit for all 1984-up Evolution and Twin Cam models with dual cable opera-
tion. Features adjustable main jet, butterfly type choke, spigot mounting and acceleration pump. Uses stock type cables and air
cleaner. Comes complete with all fittings, adapters and instructions. Kits sold as shown.
VT No. Finish
35-0023 Standard
35-0024 Chrome
35-0063 Standard

321
EFI Components
50mm Throttle Body for Chrome Manifold Cover fits 2004-
2006-up TC-EFI models. up FXD, 2001-up ST and 2002-up
VT No. Item FLT replaces 27483-07.
35-0786 Throttle Body VT No. Item
34-1285 Air Cleaner 34-0100 Kit
15-1527 Gasket
Intake Flange Set fits EFI
models 2007-up.
VT No. 34-1188

34-1285 S&S Fuel Pump for fuel injected cus-


tom bikes. Hollow mounting bolts
secures the pump flange to the bottom
of nearly any fuel tank and provides an
outlet for wiring and pressurized fuel. A
Billet Flange Set for use
fiber media filter placed at the lowest
when installing larger
point in the tank prevents contaminants
throttle bodies for EFI.
from damaging the pump or clogging
VT No. 35-0787
fuel injectors. Pump has a samp draw,
58 PSI and a 45L per hour rating.
VT No. 35-5089

S&S Single Bore Tuned Induction Intake 35-0874 35-0875


34-0181
System. Features a swept forward 2 into 1
design that creates a super charging effect
and rams air into cylinders which creates
more mid range torque. Air cleaners are
available in chrome or natural finish and EFI Components
include air filters. Mounting hardware must 35-0874 Fuel Rail Kit
be purchased separately. 35-0875 Module Service Kit
Air Cleaners
VT No. Finish 15-1567
15-1536 15-1537
34-0180 Natural 15-1568
34-0181 Chrome
Mounting Brackets EFI Gaskets.
34-0182 1984-06 Big Twins with S&S E or G Carb VT No. OEM Type Year
34-0183 1984-06 Big Twins with CV Carb 15-1536 29368-99 Induction 1999-07
Induction Flange Set will 15-1537 29465-99 Air Filter 1999-07
adapt 34-0180 and 34-0181 to 15-1567 29718-08 Induction 2008-up
31-0705 Sifton breather brack- 15-1568 29645-08 Air Filter 2008-up
et.
VT No. 34-1523
®
ThunderJet
ThunderJet® EFI Throttle Body, Manifold and High Flow Air Cleaner answer the demand for airflow in
35-0137
performance engines. These oversize (available in 50mm and 54mm) CNC-machined castings replace the
44mm factory designs used on Delphi®-equipped 2001 and later models, are designed to accept the facto-
ry electronic components, including injectors, so assembly is a snap. Matching manifolds (required) are
available for most popular engine kits from 95” up to 124”. High Flow Air Cleaner includes a CNC-machined
billet back plate, 2 3/4” deep K&N filter, breather plumbing and heavy-duty support brackets. This system
substantially raises intake airflow capabilities for impressive performance gains. Manifold, throttle body, air
filter and cover sold separately.
35-0139 VT No. Description
35-0137 50mm EFI Throttle Body w/cruise control
35-0138 54mm EFI Throttle Body w/cruise control
35-0139 EFI Manifold for stock length cylinder. Fits H-D® 95 & 107” engine kits,
S&S 95 & 106” Jims 113” kits
35-0153 EFI Manifold with 5.013”-5.016” Long Cylinders fit S&S 124” Kit & Jims 116” Kit
35-0154 EFI Manifold with 4.975-4.980” Long Cylinders fits 117” Kit
35-0155 EFI Manifold with 5.037” Long Cylinders fits 120” Kit
35-0156 High Flow Air Cleaner Assembly for 50/54mm ThunderJet Throttle Body (cover not included)
15-1200 Induction Module Gasket
15-1201 EFI Filter Gasket

322
Keihin
and CV
Idle
Keihin Carb

BIG TWIN
Screw
allows for 35-1972
easier
VT No.
adjust-
35-0220
ment by
Installed
hand.
VT No.
35-0220

ThunderJet Accelerator Jet &


Accessories mounts in all Bendix-
Adjustable Idle Mixture Needles provide Keihin, S&S, Flowmaster, Tillotson,
adjustment for Keihin carbs. and CV carbs, choke must be delet-
VT No. Carb Type ed for use. Works on Venturi vacu-
35-0131 Butterfly um principle as third jet. Extra jets included.
35-0130 CV VT No. Type
Keihin Carb Fitting replaces 27371-76, 90°, 35-1972 Thunder Jet Bendix Keihin, S&S E series
plastic, each. 35-1976 Thunder Jet for CV. Carb
VT No. 40-0534 35-0179 Thunder Jet for S&S G & D Carb
35-9244 Replacement Jet Tube
35-9245 Set of 3 air bleed jets for S&S Super E & G
Includes 1 each .135, .150, & .160
Accelerator Pump Kit ThunderJet Installation Fixture positions carb for
improves throttle response on precise angles for drilling.
1979-88 type Keihin carb 16-0782 S&S E/G, B/D Fixture
models with a greater volume 16-0783 Keihin CV Fixture
of fuel from the pump circuit. 16-0784 Jet Tool, All
VT No. 35-9050 Chrome Float Bowl Speed Screws for
all CV carbs 40 and 44 mm carbs. Set of
4 machined screws.
VT No. 35-0259

Keihin Adjustable Keihin Carb Keihin Low Speed Jets fit


Main Jet. Full 35-0513 Fitting is 1976-89 Keihin carbs,
adjustability for constructed except CV.
maximum tuning of machined VT No. OEM MM
efficiency. brass with 35-0297 27896-79 .65
VT No. 35-0369 internal Viton O-rings for positive sealing 35-0294 27894-78 .68
High Flow Fuel Inlet and swivels to 360°. Replaces 27371-76, 35-0296 27897-78 .72
replaces broken fuel inlet to each. 35-0295 27382-77 .75
the carburetor bowl for modi- VT No. 35-0513 35-0299 27348-77 .88
fied motors. Fits all Keihin Needle Jet 35-0298 27348-76 1.00
carburetors (Butterfly and Seat Cutter Keihin Main Jets.
CV) 1976-up Shovelhead, eliminates VT No. OEM MM
Evo, TC-88. gasoline 35-0357 27419-76 1.65
VT No. 35-0134 seepage 35-0358 27418-76 1.70
Keihin Carb Fitting from around the needle jet. Creates a 35-0359 27417-76 1.75
Extractor/Installation smooth and concentric seat 35-0361 27416-76 1.80
Tool will remove and VT No.16-0095 Carb Mount Stud Set
replace broken or Slow Jet Screw replaces 29254-78. Fits
damaged. VT No. 40- Driver facilitates 1978-89. Length is 1 1/4”
0534, 27371-76, 90° removal of Keihin slow VT No. 12-2110
carb fitting. jets with no damage to
VT No. 16-0687 jet.
VT No. 16-0546

323
CV Keihin Carb CV Carb
Rebuild Kit
includes seals,
O-Rings,
diaphragm and
vacuum piston.
VT No. 35-0465

38mm Keihin CV Carburetors are made in Japan for dual


cable operation. Replaces 27421-99C. Fits Big Twin.
VT No. 35-9283

35-0200

Keihin Carb Rebuilds contains needle, proper o-rings and


diaphragm.
VT No. Year Brand
35-0200 1976-78 GB
35-0067 35-0240 1976-86 Keihin
35-0197 1978-81 GB
35-0196 1983-89 GB
35-0219 1976-86 James
CV Carburetor Kit features smooth air/fuel flow for low and mid 35-0416 1989-up CV GB
range power. Installs with stock cable but requires performance 35-0422 1988-up CV James
intake manifold. Fits 1990-up Evo and Twin Cam Big Twin mod-
els. CV Carb Rebuild Kit for
VT No. OEM Item Size 1989-up models.
35-0065 27934-99 Carburetor 44 VT No. 35-0416
35-0027 29641-99 Carburetor 42
35-0066 27636-99 Manifold 1990-99 Evo
35-0067 29635-99 Manifold 1999-up TC-88
Keihin FCR
Carburetor Kits for
1990-99 BT feature a CV Main Jets for Keihin available in packs of 5.
smoothbore Venturi VT No. Size M/M CV Slow Jets
accelerator pump (air 35-0451 1.40 VT No. Size M/M
filter adapter allows the 35-0452 1.45 35-0380 .040
use of an air cleaner 35-0453 1.50 35-0381 .042
designed for stock CV 35-0454 1.55 35-0338 .044
carb to be used) and 35-0375 1.60 35-0382 .045
mounting hardware. 35-0376 1.65 35-0339 .046
Uses stock type CV 35-0377 1.70 35-0383 .048
cables. 35-0378 1.75 35-0456 .050
35-0334 1.80 35-0457 .052
VT No. Type 35-0379 1.85 35-0458 .054
35-9330 Without air cleaner 35-0335 1.90
35-9331 With air cleaner 35-0336 1.95
Yost Power Tubes are fuel atomizers, which 35-0337 2.00
atomize the fuel to its finest form as it enters 35-0455 2.05
the cylinders. The CV-40 kit includes (1) power
tube, (1) drill bit, (2) washers, (2) flow control
needles and (4) main jets. Detailed instructions
are included with each kit.
VT No. Fits
35-9232 Screamin’ Eagle CV44
35-9354 40 mm CV 1988-up REV 1
35-9236 44mm CV 1988-up REV1

324
Deluxe Carb Kits
include all pieces Keihin Carb
shown for 1976-89

BIG TWIN
Keihin Carbs.
VT No. Type
35-9172 Stock
35-9176 Viton
35-9279 Replica

35-9279
35-0163 35-0567
Keihin Allen Screw Kit includes
chrome allen screws where CV Carb Tops available with or without choke cable mount built
required. in.
VT No. Years VT No. Type
35-0206 1976-89 35-0163 Without
37-9116 1989-up CV 35-0567 With

35-8025 35-8029 35-8032


Chrome CV Carb Top replaces black plastic cover on 1990-
35-0230 up Big Twin models.
VT No. Type
35-8025 Smooth
Keihin Carb Parts and Accessories 35-8029 Eagle Spirit
VT No. # OEM Item 35-8032 Ball Mill
14-0921 A 27121-89 Float Valve O-ring 1989-up CV
35-0110 B 27311-76 Pump cap, 10 pk 35-0157
14-0566 27312-76 Float Bowl Screw O-ring, 76-77
13-9234 C 27314-76 Throttle Stop Screw Spring
14-0560 D 27324-83 Float bowl O-ring 1983-91 CV
35-9067 E 27337-76 Float valve with clip
27338-76
35-0230 F 27585-88 Vacuum Piston 35-0158
14-0559 G 27358-76 Float bowl O-ring 1976-78
14-0565 H 27360-76 Float Bowl Screw O-ring, 78-80
35-9066 I 27361-76 Pump diaphragm
35-0852 I 27361-76 Pump diaphragm (5 pk)
13-9168 27362-76 Diaphragm spring 35-0159
14-0564 K 27577-88 Float bowl O-ring 1989-91 CV
14-0937 K 27577-92 Float bowl O-ring 1992-up CV 35-0169
14-0557 L 27889-78 Float bowl O-ring 1978-82
14-0679 M 27385-76 Low Speed Jet Plug 1976-up
13-9212 27123-89 Accelerator Rod Spring 1989-up
13-9169 27136-81 Throttle & Idle Adj. Screw Spring,
1981-up
13-0500 27136-90 Idle Screw Spring 1990-up 35-0630
13-9213 27162-89 Vacuum Piston Spring, 1989-up
13-9179 27315-88 Primary Starter Spring, 1988-up Idle Adjustment Screws fit CV carb cables include housing as
13-9181 27319-76 Low Speed Adjuster Screw shown.
Spring, 1981-up VT No. Type
13-9183 27322-76 Throttle Lever Spring, 1981-up 35-0157 Black
13-9178 27584-88 Primary Vacuum Spring, 35-0158 Black with Holder Stay
1988-up 35-0159 Black Long with Holder Stay
35-0169 Polish
35-9111 27886-78A Needle for Screamin’ Eagle
35-0630 Polish Long with Holder Stay
CV Choke Cable Bracket will mount the knob
assembly on top of carb for use with all air
cleaners. VT No. 35-0681

325
Keihin Rebuild Kits CV Carb Upgrade Kit
includes rebuild kit,
vacuum piston, screws
CV Tuners Kit by Kinetic-
and tuner kit, fits 1988-
Karb is for 1989-99 Keihin
up Keihin CV carbs.
constant velocity carbs to per-
VT No. 35-0459
mit easy tuning after installa-
tion of custom air cleaners,
cams & exhaust. Includes
instructions, 3 main jets, nee-
dle jet, adjustable needle with Extended Float Bowl
spacers and circlips, a spring Kit fits CV carbs for
and drill bits. This dual purpose extra capacity,
kit fits 1989 models without accelerator pump and 1990-99 with includes Hi-Flow inlet
accelerator pump. Jet assortment includes #140-205, 70 piece fitting.
main jet assortment. VT No.
VT No. Item 35-0135
35-9075 Kit
35-9099 Jet Assortment
CV Carb Upgrade use when installing 35-9075 CV tuners kit.
VT No. 35-0363

CV Jet Kits for 1999-up


Dyno-Jet for stock carbs work with mild cams stock or aftermarket exhaust & stock or aftermarket air cleaner.

VT No. 35-0535 fits 1999 VT No. 35-0538 fits 2000- VT No. 35-0539 fits 2000-up TC- VT No. 35-0529 fits 1996-00
Twin Cam 88. D-J# 8120. up TC-88. D-J# 8121 88 Thunder Slide Kit. D-J# 8131. 1340 with accelerator
pump. D-J# 8105.

35-9264
VT No. 35-0540 fits Screamin’ Eagle
44mm CV TC-88 D-J# 8132. VT No. 35-0528 fits 1990-99 BT Thunder
Slide Kit
with accelerator pump. D-J# 8108.

System II Atomizer. Screen


Atomizer Turbulator turns the intake manifold into a violent
mixing chamber. The heavier fuel particles are
device which further mixes fuel at
directed away from the sides of the intake manifold
face of manifold. The tossed mix-
back to the center of air flow. The fixed valve turbu-
ture burns more efficiently and
lator then tumbles the mixture resulting in higher
completely.
horsepower.
VT No. Model
VT No. Item
35-926038mm 2 Bolt Keihin, Bendix
35-0093 38mm Bendix, Keihin
35-926140mm 2 Bolt S&S ‘B’, +’E’, Flat ‘S’, Mikuni
35-0092 S&S, Mikuni, 40mm Screamin Eagle,
35-9263CV Keihin, All
40mm
35-926444mm 2 Bolt
35-9217 All C.V. Carbs
35-0859S&S G
35-0859

326
Edelbrock Performer Carb
Edelbrock Performer Series Carb Kits feature adjustable accelerator pump,

BIG TWIN
replaceable main jet, adjustable idle air bleed, stainless steel throttle shaft
bearings, hard anodized flat slide and air cleaner flange that will accept any
pre CV or CV type style air cleaners. All kits use stock intake manifolds, throt-
tle cables and mounting hardware. Kits are available with flange mount carb
or spigot mount carb. In 38mm, 40mm or 42mm. Flange mount carbs fit 1984-
89 Big Twins. Spigot mount carbs fit 1991-up Big Twins and 1986-up XL. All
TC-88 applications require separate purchase of VT No. 35-3121 intake man-
ifold.
Flange Spigot Size
Mount Mount
35-3172 35-3170 38
35-3173 35-3171 40
35-3174 35-3169 42

Carb Kit
Dell’Orto Pumper
35-0030 features adjustable
accelerator pump
and choke. Kit 34-1060
includes throttle
assembly, cable, 34-1083
grips, air cleaner
adapter and carb Dell’Orto Pumper Air Cleaner Adapters Allows use of
adapter to fit stock Bendix, Keihin or Stock 1990-up Air Cleaners.
2 bolt or Shovel VT No. Type Air Cleaner
manifolds on pre1985 models. 34-1060 Flat Bendix
VT No. Item Model 34-1083 Recessed Stock
35-0030 38mm Complete Kit Shovel Dell’ Orto Spigot
35-0031 40mm Complete Kit Shovel Carburetor
35-0053 38mm Complete Kit Panhead Adapters. O-Ring
35-0238 38mm Carb Only seal with steel
36-2550 Throttle Cable flange.
35-0251 Choke Lever 35-0251 VT No. 35-9076
15-0555 Carb Gasket Kit
SU Eliminator II Carb Kit
Eliminator Il SU Carb Kit fea-
tures upswept polished mani-
35-0051
fold & float bowl and a short-
ened dome to fit Evo engine
with a 3.5 or 5 gallon tanks.
Upswept manifold design cre- 35-4551
ates as much as 20% horse- SU Carburetor Replacement Parts
VT No. Application
power gain while smoothing out 35-4551 Rebuild kit for Eliminator SU carb.
performance over the entire 35-4552 Replacement main jet
RPM range. Also allows leg 35-4553 Carb to intake manifold gasket
35-4554 4 1/2” oz piston return spring (red)
clearance when using 5 gallon 35-4555 8 oz piston return spring (silver)
tanks because the carb is 35-4556 12 oz piston return spring (green)
tucked in close. Kits include 35-4557 Standard (BBX) tapered needle
chrome leveling bracket, manifold, necessary mounting bolts, push pull throt- 35-4558 Slightly leaner (BBT) tapered needle
35-4559 Still leaner (BBT) tapered needle
tle bracket and installation instructions. 35-4561 Chrome velocity stack
VT No. Year Model 35-4563 81-up FL-FX push-pull throttle adapter
35-0051 1984-99 Evo

Holley Induction System


Performance Induction System by Holley includes a 2 barrel carburetor, an open plenum
manifold with a complete air cleaner and a breather manifold. This kit will use the existing
stock throttle and idle cables on carbureted models not for use with cruise control.
VT No. OEM Finish Years Model
35-0556 27973-00 Stainless 1999-up TC-88
35-0557 28009-00 Polished 1990-99 Evo 1340

327
Air Cleaner Mounts

34-0662
Installed

34-0667 Sifton Carb


Bracket No Chrome Billet Carb Bracket Kits feature integral breather
passage to air intake. Kits include breather bolts and hardware.
Hoses For use on 1993-up Ev & TC-88. Allows mounting of CV or S&S
Needed! pattern air cleaners or velocity stacks to S&S Super “E” carb
types as noted.
VT No. Cleaner
34-0662 CV
34-1179 S&S
34-1185 S&S
34-1510 CV/S&S
Air Cleaner Spacer is .560” thick and will
allow installation of stock S&S air cleaner on
34-1185 integral mount bracket.
VT No. 34-1526

Weber 45MCHH Single Barrel Carburetor features a


chrome carburetor and a unique intake manifold and breather
kit that fits both Evolution and Twin Cam big twin motors 1992-
up. Kits are available with a chrome billet air cleaner and
Carb Kits "shorty" type manifold which fits in the stock location between
the cylinder V. (kits 35-1100 and 35-1102)
35-1100 35-1100
For an aggressive look the 45MCHH can be ordered with
a highly polished forward swept manifold and cone shaped air
filter.(Kits 35-1105 & 35-1106) Additionally, the 45MCHH is
available in a kit which features a forward swept air filter elbow
which can be used either in the forward or upswept position.
The elbow and mounting brackets are polished billet aluminum.
(Kits 35-1107 & 35-1108) All 45MCHH kits include carburetor,
manifold, air filter, choke cable, installation instructions and jet
kit. Carburetor kits are available for both EVO80 and TC-88 car-
35-1107 bureted motors.
VT No. Type
35-1100 EVO80 w/shorty manifold & chrome billet air filter.
35-1102 As above for TC-88 motors.
35-1105 EVO80 w/Swept Forward & cone shaped air filter
35-1105 35-1106 As above for TC-88 motors.
35-1107 EVO80 with swept forward/swept up air filter.
35-1108 As above for TC-88 motors.
35-0589 CV Air Cleaner Adapter Plate
35-1115 Weber 45DCOE Chrome carburetor kits feature a chrome dual
runner swept forward manifold, chrome two barrel carburetor,
velocity stacks all installation hardware and jet kit , accepts
35-1115 stock cables 1992-up.
VT No Type
35-1115 EVO 80
35-1120 TC-88

328
Super ‘E’ & ‘G’

BIG TWIN
S&S 17/8 & 21/16 Super ‘G’ feature adjustable volume
pump, enrichment device for ease of starting and a
throttle spool assembly designed for late 2 cable oper-
ation. Supplied with tear drop air cleaner, mounting
bracket and black fuel line. Super ‘E’ carb is approxi-
mately 17/16” shorter than the Super ‘B’ carb, making
installation length of the Super ‘E’ the same as stock.
Can be used with 3.5 or 5.0 gallon Fatbob tanks. The
11/8” is for street stock applications, 21/16” for big bore
and race use. Intake manifold clamps or flanges must
be purchased separately when they are required.

17/8 ‘E’ 21/16 ‘G’ Fits


35-0471 35-0004 — 1984-92 Big Twin Evolution
35-9229 35-9237 1993-98 Big Twin Evolution
35-9230 35-9226 1999-up TC-88 for use w/stock cables
35-0471 35-0470 Carb Only

34-0853

34-0854
34-1197 Installed
34-0593
Billet Velocity Stack fits 34-0662 bracket. Stack includes inverted cone filter
element.
VT No. Item
34-0853 Stack
34-1197 Stack with fan
34-1179 Bracket
34-0854 Replacement Filter
34-0593 Kit
34-1179

34-1166

Chrome Velocity Stack Kit includes bracket with integral


breather passages. Enricher knob included. Fits S&S E.
VT No. Model
34-1166 Ev and TC-88
34-1179 Bracket Only CycovatorTM 8” Air Cleaner includes built in breather bracket
Hi-Flow Air Cleaner Element fits S&S E air for S&S E models on 1993-06 BT. 52 square inches of filter
cleaners. Kit includes washable 3.5” high fil- space.
ter and mount studs. VT No. 34-0637
VT No. 34-0653

329
Jets for S&S Enricher for S&S
Super E & G fea-
tures 3 position
with pike knob.
VT No. 35-0170
Main Jets for S&S. Use when installing new exhaust system
or just tuning for better performance and mileage. Sizes avail- Sifton Enricher for S&S, fits Super E & G and B
able in increments of .002 and ranges in sizes from .040 to carbs, includes chrome knob.
.104. Sold each. VT No. 35-0466
VT No. Size VT No. Size VT No. Size
Enricher Assembly for S&S can be used on S&S
35-0300 .040 35-0312 .062 35-0323 .084
Super “E” & “G” carbs when a aftermarket air cleaner
35-0301 .042 35-0313 .064 35-0324 .086
or velocity stack is used. Does not require lever
35-0302 .044 35-0314 .066 35-0325 .088
assembly. Features full on or full off operation only.
35-0304 .046 35-0315 .068 35-0326 .090
VT No. 35-0152
35-0305 .048 35-0316 .070 35-0327 .092
35-0306 .050 35-0317 .072 35-0328 .094 Long Float Bowl Screws fit S&S E Carbs,
35-0307 .052 35-0318 .074 35-0329 .096 to facilitate easy removal of bowl.
35-0308 .054 35-0319 .076 35-0330 .098 VT No. Finish
35-0309 .056 35-0320 .078 35-0331 .100 35-0025 Brass
35-0310 .058 35-0321 .080 35-0332 .102 35-0029 Chrome
35-0311 .060 35-0322 .082 35-0333 .104

Intermediate Jets fits all S&S carbs. Fuel Line has a preformed bend which is kink resistant. Line
VT No. Size/No. VT No. Size/No. has 90° formed bend.
35-0350 025 #1 35-9174 .032 VT No. Type Size
35-9173 .0265 35-0354 .033 #4 35-0523 S&S 19” x 1/4”
35-0351 .028#2 35-0355 .036 #5 35-0561 Clear 20” x 5/16”
35-0352 .0295 #2 1/2 35-0356 .040 #6 35-0562 Black 20” x 5/16”
35-0353 .031 #3
S&S Super “E” Cruise Control Adapter Kit
35-9187 make any Super “E” carburetor compatible
with the stock cruise control.
VT No. Years
31-2926 1993-97
31-2927 1998-up
35-0235 Breather Bolt Set fits 1993-up.
VT No. 35-1704

S&S Super ‘E’ & ‘G’ Rebuild Kits & Replacement Parts. Rebuild
kits contain all the parts necessary for a complete overhaul.
VT No. Fits Throttle Cable Brackets for S&S. These brack-
35-9185 Super ‘E’ Body Rebuild ets allow the use of stock type cable on S&S
35-9186 Super ‘G’ Body Rebuild “E” & “G” carbs.
35-9187 Accelerator Rebuild Only, Super ‘E’ & ‘G’ VT No. Type Years
35-9240 Super ‘E’ Master Rebuild 35-0150 Short 1981-89
35-9241 Super ‘G’ Master Rebuild 35-0151 Long 1990-up
35-9183 Replacement Float for Above Idle Adjustment Cables
15-0319 Float Bowl Gasket Only, Super ‘E’ & ‘G’, 5 pk include housing and
35-0234 Needle and Seat Super ‘E’ & ‘G’ spring clip as shown. Fits
35-0978 Needle Only 35-0164
S&S Super ‘E’ with holder
35-0235 1/4” Insulator Block, 17/8” Carbs stay.
35-0258 1/4” Insulator Block, 21/16” Carbs VT No. 35-0164
35-0236 Choke Lever Yost Power Tubes are fuel atomizers, which
35-2388 Replacement Float Bowl Super ‘E’ & ‘G’ atomize the fuel to its finest form as it enters
Pingel® Power Flow Valve has a single out- the cylinders. The CV-40 kit includes (1) power
let with reserve.Manufactured as a one piece 35-9266
tube, (1) drill bit, (2) washers, (2) flow control
billet brass unit featuring a -6AN threaded fit- needles and (4) main jets. S&S Kit fits B, E and
ting for fuel line hook up using stainless steel G series and includes tube only. Detailed instructions are
hose and fittings, carb fitting for Super ‘E’ & ‘G’ included with each kit.
sold separately. VT No. Fits
VT No. Item 35-9266 S&S models
35-0420 Petcock 35-9213 HSR-42
35-0421 S&S Carb Fitting 35-9232 Screamin’ Eagle CV44
35-9354 40 mm CV 1988-up REV 1
35-9236 44mm CV 1988-up REV1

330
S&S Carb
Accessories

BIG TWIN
Black Thunderjet fits G + D 35-0653 34-1165
S&S carbs for larger volume.
VT No. 35-0179
Super ‘B’ Body Rebuild Kit for 17/8”
35-0199 Super Carbs. Each kit contains 1-
throttle shaft, 2-throttle shaft bush-
ings, 1-throttle plate, 1-throttle
return spring, 2-throttle plate
screws, 1-O-Ring, and 1-bowl gas-
ket. Super Velocity Stack Kit includes stack, bracket and enricher
knob to fit S&S.
VT No. Item VT No. Type Finish Type
35-0199 Kit 35-0653 S&S Natural E&G
15-0298 Bowl Gasket 34-1165 VT Chrome E&G
34-1177 VT Chrome B
Carb Spacers machined from billet
A B 6061 aluminum and feature a pol-
C
ishable machined finish. Fits S&S E
Adjustable Enricher for S&S (A) replaces stock fixed enricher, and G carbs.
adjust as motorcycle warms up. Makes for an easier starting.
Instructions and O-rings included. For Super ‘B’ only.
Adjustable Main Jets for S&S (C) fits in float bowl drain plug VT No. Carb Size VT No. Carb Size
below main metering jet. The recommended main jet is 100 to 35-0147 E 1” 35-0172 G 1”
104. Fits Super ‘B’ only. 35-0148 E 1.5” 35-0173 G 1.5”
VT No. # Item 35-0171 E 2” 35-0174 G 2”
35-0371 A Enricher Accelerator Pump Adjusting
35-9168 B Jet Tool Install/Remove Jet on B & E carbs Screw Set allows adjustment
35-0370 C Main Jet of idle and accelerator pump
S&S Super Allen Screw Sets include bowl air by these ‘T’ bar style screws
cleaner and cover screws in chrome. for ease of adjustment.
VT No. Type VT No. 35-0217
37-9105 Super B
37-9106 Super E & G

Air Cleaner Support Brackets to fit S&S Super ‘E’ 35-4571 Fits S&S Super ‘B’
and ‘G’ 1966-82 FL-FX.
VT No. 34-0336 Single

Dual

Accelo Bowls for S&S Carbs. Accelo bowl accelerator


pump/float bowl kits improve the performance of S&S Super B
& D carbs. Eliminates low end throttle hesitation & improves
starting. Two models available. Note: Some machining to carb
body is required, complete instructions included.
VT No. Use
Quick Change Float Bowl Screws for S&S Super models to 35-4571 Use on S&S Super ‘B’ & ‘D’ carbs with 2
facilitate jet changes by easy bowl removal. Includes 4 knurled cable bosses on carb body, 1982-up
screws with large slots in satin finish. 35-0362 Bracket for Above
VT No. 37-8901 35-4572 Use on S&S Super ‘B’ and ‘D’ carbs with
S&S Master Rebuild single cable boss on carb body, pre-1982
Kits. Complete carburetor 35-0203 Pump for Above
35-0204 restoration can be per-
Drill Fixture for Super Bowl allows installation
formed by using Master
on Super ‘B’ & ‘D’ carbs.
Rebuild Kit. Refer to
VT No. 16-0984
Needle and Seat chart for
proper year identification.
S&S Replacement Float fits all S&S Super B-
Float Not Included.
E-G carburetors. For use with wire type needle
VT No. Year
and seat.
35-9142 1983 & Earlier
VT No. 35-9183
35-0204 1983-up

331
Mikuni Carb
35-9319

Mikuni HSR 42 Carburetor Easy Kits for all Evo and


Twin Cam Big Twins. Partial kit includes carb, air box adapter 48mm Evo
and instructions. & Twin
VT No. Fits Note Cam
35-9315 1996-99 Evo Big Twin Uses stock choke cable, Mikuni
manifold and air cleaner. Carb Kit
Comes with chrome cover includes
35-9319 1999-06 Twin Cam Uses stock air cleaner, polished
choke cable & manifold. carb, Super
Chrome Billet Carb Bracket fea- Flow intake
tures integral breather and
manifold, air
includes flange ring accepts CV
cleaner assembly and mounting hardware.
style air cleaners.
VT No. Item VT No. 35-0028
34-0445 Kit HSR-42 Velocity Stack
34-1261 Ring Kit includes chrome
34-0460 Kit 34-0460 bracket, stack and
adapter ring.
Breather Kit fits 1993-up BT. VT No. 34-1101
VT No. Item
35-0430 Kit
34-0430 34-1261 Flange Ring
Sifton HSR42/45 Idle Speed Knob features stain-
Chrome Float Bowl Speed Screws fit all less construction with knurls for hand adjustment.
Mikuni HSR 42, 45 and 48mm carbs. Set VT No. 35-0543
of 4 machined stainless screws.
VT No. 35-0259
Yost Power Tube fits HSR42 models.
VT No. 35-9213
34-0852

HS42 To S&S “E” Manifold


Adapter allows installation on
S&S ”E” manifolds.
VT No. 35-9155
34-0686
Chrome Carb Support Bracket fits HS 40/42 for 1984-99 Ev BT. Mikuni HS and HSR Jets.
VT No. Item
31-0686 Bracket Only
Pilot Jets
VT No. Size
Main Jets
VT No. Size
Jets
34-0852 Bracket w/Breather Unit 92-99 35-0800 22.5 35-0806 150.0
35-0801 25.0 35-0807 152.5
34-0834
35-0802 27.5 35-0808 155.0
35-0803 30.0 35-0809 157.5
— 35-0810 160.0
35-0805 35.0 35-0811 162.5
35-0812 165.0
34-0618 35-0813 167.5
Air Cleaner Adapter Plate will adapt any CV style 3-Bolt Air 35-0814 170.0
Cleaner to the Mikuni as noted. HSR-42 HSR-45
VT No. Size AC Jet Needles Jet Needles
34-0618 42 & 45mm CV VT No. Size VT No. Size
34-0834 42 & 45mm CV 35-0815 95 35-0818 95
34-0684 42 & 45mm S&S 35-0816 96 35-0819 96
332 35-0817 97 35-0820 97
Mikuni Carb
Mikuni HSR42/45 Total Kit for Big Twins. These

BIG TWIN
35-9321
kits are complete with all required parts for
installation. Kits include HSR42mm or 45 mm
carburetor, intake manifold, rubber flange, K&N
filter, chrome cover, breather kit and mounting
hardware. 1990-up models use stock throttle/idle
cable and 1984-89 models require 1990-up
cables.
VT No. Fits
HSR42mm
35-9321 1984-99 Evo Big Twins
35-9327 1999-up TC-88
HSR45mm
35-9222 1984-99 Evo Big Twin
35-9328 As Above Kit without Intake Manifold
35-9324 1999-up TC-88
35-9322 Rebuild Kit (42 and 45 mm)
35-0430 Breather Kit 1993-up

Internal Throttle
36-0570 36-0595 Inner Sleeve

36-0598
36-0598
VT No. 36-0570 Internal Throttle Sleeve. Custom design
allows pull action of throttle cable for use with Billet grips.
VT No. Item
36-0570 Throttle
36-0595 Ball Bearing
1. Cut 23/8” off end of handlebar. Remove end of throttle handle that would
attach to throttle cables.

2, Mark handlebar for inner throttle sleeve. Drill a hole for the set screw, this will
36-0575 36-0789
hold throttle on the handlebar.
Internal Throttle/Clutch Unit features ball and needle bearing
3. Remove set screw from the outer sleeve of spiral. Slide grip on & mark end of
grip on the handlebar. Measure from this mark back to set screw in outer construction with built in return spring.
sleeve. This measurement will be used to mark & drill the throttle grip. Once VT No. Type Item
drilled install grip. Use a small amount of Loctite® on set screw for final installa-
tion. 36-0575 Throttle Assembly
36-0598 Bearing Assembly
4. Note Set Screw (A) do not tighten so as to make contact with handlebar it will
prevent throttle from turning. 36-0789 Clutch
OE Electronic
Throttle Assembly
with gear and wire for
2008-up Touring mod-
els with “TBW” throttle
by wire.
VT No. 36-0790

Throttle by Wire Extension


Harness Kits “TBW” extension har-
ness will plug in to the existing 6
position Molex connector. These
wires extensions will not cause inter-
ference to motorcycles computer
when installing taller handlebars. Kit includes left and right
sides, 14 wires total.
VT No. Extension
32-1201 +4”
32-1202 +8”
32-1203 +12”
32-1204 +15”

333
Throttle Cable Kits 35-9246

35-0212

Throttle & Cable Kits include grips, throttle idle and Barnett throt-
tle cable with ends attached as pictured for S&S ‘E’ and ‘G’ carbs.
VT No. Item
35-9246 38” Complete Kit
35-0237 35-0212 Handle and Grips only
S&S Super ‘E’ & ‘G’ and Cables for Dual Stock Type Throttle
35-9352 Handles.
Stainless Black Length Type Years
36-0633 36-2464 33” Throttle 1981-95
36-0635 36-2466 33” Idle 1981-95
36-0743 36-0744 33” Throttle 1996-up
36-0745 36-0746 33” Idle 1996-up
36-0668 36-2545 38” Throttle 1981-95
Dual 1981-up (Push-Pull)
36-0669 36-2544 38” Idle 1981-95
35-0237 56395-81 Kit with grips
36-0731 36-0732 38” Throttle 1996-up
35-0212** 56395-81 Kit with grips
36-0733 36-0734 38” Idle 1996-up
35-9352** 1981-90 Kit with Barnett cables
35-9350 1991-95 Kit with Barnett cables
35-9149* 56324-81A Throttle only 35-0254
35-9218 56396-74 All Friction Spring
*Note: Includes nylon tube with chrome clamps.
**Note: Includes chrome end plugs. 35-0253
35-0213
35-0071 35-9156
A Chrome Throttle Clamps and Tube Set feature smooth
B design, upper and lower pieces with screws and nylon throttle
tube, for single or dual cable applications. For use with 1982-up
C type cables.
VT No. Type
Universal Throttle Sets feature chrome housing with adjuster,
35-0253 Single
metal twist tube, both use universal cable.
35-0254 Dual
VT No. # Item Cable Type
Radii Roller Bearing
35-0071 A 1” with Anderson Rubber Grips Single
Throttle Sleeve features
35-0232 As Above 1/4” turn without Grips Single
precision ground bearing
28-0116 Grips for Above
for smooth operation by
35-0213 B 1” with Plastic Grips and Cable Single
reducing drag at end point.
35-9156 C Barnett without Cable Single
Requires handlebar modifi-
28-0215 Barnett LS Grip
cation. Accepts stock type
35-0214 D 7/8” with Plastic Grips and Cable Single
nylon throttle tube or Billet
36-0104 Cable only, Barrel end only, 48” Single
grips for either single for
36-0112 Cable only, Barrel End, 60” Single
dual cable application.
36-2538 Handle Ferrule with nut Single
VT No. 35-0467
Radii Billet Throttle accepts single 1982-95 throttle
cable.
VT No. 35-0255
Dual Billet Throttle Housing for use with idle and
throttle cable. 36-0541
VT No. 36-0564
Throttle Cable Adapter Block allows
Nylon Throttle Tubes. use of stock 1996-up throttle cables on
28-1981
VT No. Type Year S&S E Carbs.
36-0541 Installed VT No. 36-0541
35-9073 Single 1976-81
28-1981 Dual 1982-95 Chrome Throttle Housing custom design for
35-9870 Dual 1996-up single cable operation.
VT No. 36-0151

334
Clear Coated and Stainless

BIG TWIN
Throttle
36-0856
Cables
Barnett Carb Conversion Throttle/Idle Cables. Order by
Carb and throttle type. For use with stock type Push-Pull
Clear Coated Throttle handles except as noted.
Mikuni Carb, 38 and 40mm
36-0855 Stainless Stainless Black Lgth Cable
Clear Coat
36-0661 36-1542 36-2493 38” Throttle Unv., Single
36-0662 36-1543 36-2494 46” Throttle Unv., Single
36-0663 36-1545 36-2541 43” Throttle 1981-95 Single
Mikuni HS40
36-0857
— 36-1546 36-2543 41” Throttle 1981-95
— 36-1547 36-2542 41” Idle 1981-95
Stainless Steel Braided Cable Set by M&M features clear 36-0727 36-1548 36-0728 41” Throttle 1996-up
coating for throttle and idle applications. 36-0729 36-1549 36-0730 41” Idle 1996-up
VT No. Year Model Length Mikuni HS 42/45
36-0129 1996-up S&S 42” 36-1550 36-2585 36” Throttle 1981-95
36-0135 1996-up S&S 44” 36-0667 36-1551 36-2586 37” Idle 1981-95
36-0119 1996-up S&S 46” — 36-1552 36-0749 36” Throttle 1996-up
36-0857 1996-up FXST-FLST-FXD Stock — 36-1553 36-0751 37” Idle 1996-up
36-0128 1996-up FXST-FLST-FXD +8” Keihin
36-0856 1990-95 FXST-FLST-FXR Stock 36-0659 36-1554 36-2477 38” Throttle Unv., Single
36-0866 1990-95 FXST-FLST-FXR +8” 36-1555 36-2478 46” Throttle Unv., Single
36-0855 1981-89 FX-FLST-FLH Stock S&S Super ‘B’ or Bendix
36-0825 1996-01 FLHTCUI Stock — 36-1556 — 37” Throttle 1976-80
1998-01 FLTRI — 36-1557 36-2475 38” Throttle 1981-95
1996 FLTCVI — 36-1558 36-2498 38” Idle 1981-95
36-0826 2002-up FLHRC Stock 36-0723 36-1559 36-0724 38” Throttle 1996-up
FLHR/I 36-0725 36-1560 36-0726 38” Idle 1996-up
36-0114 1982-95 S&S 38” S&S Super ‘E’ & ‘G’ and Screamin’ Eagle
36-0115 1982-95 S&S 50” — 36-1563 36-2545 38” Throttle 1981-95
36-0669 36-1564 36-2544 38” Idle 1981-95
— 36-1565 36-0732 38” Throttle 1996-up
36-0733 36-1566 36-0734 38” Idle 1996-up
Dell’Orto Pumper
36-0670 — 36-2550 40” Throttle Unv, Single
Clear Dell’Orto Dual Throat
— — 36-2581 39” Throttle 1981-95
Coated — — 36-2582 39” Idle 1981-95
36-0735 — 36-0736 39” Throttle 1996-up
Barnett Clear Coat Braided Stainless Throttle Cable Sets 36-0737 — 36-0738 39” Idle 1996-up
include throttle & idle cable. Qwiksilver
VT No. Year Model Length 36-0739 — 36-2583 39” Throttle 1981-95
36-0823 1996-99 FXST, FLST, FXD Stock 36-0741 — 36-2584 39” Idle 1981-95
36-0847 +8” As Above +8” 36-0673 — 36-0740 39” Throttle 1996-up
36-0832 1981-95 S&S Super E,G, Screamin’ Eagle 33” 36-0674 — 36-0742 39” Idle 1996-up
36-0829 1996-up S&S Super E,G, Screamin’ Eagle 33” Universal Throttle Cables by V-Twin
36-0830 1981-95 S&S Super E,G, Screamin’ Eagle 38” 36-0905 36-1567 — 411/2” Ball & Barrel Ends
36-0831 1996-up S&S Super E,G, Screamin’ Eagle 38” — — 36-0104 43” Barrel End
36-0832 1981-89 FX, FLH, FXST, FLST Stock — — 36-0112 60” Barrel End
36-0833 As Above + 8” — — 36-0105 38” 38mm Mikuni Ball End
36-0839 1996-up FXSTS Stock
36-0841 1990-95 FXLR, FXRS,FXRT, FLST, FXR, Stock
FXST, FXSTC, FLST, FLSTC
36-0842 As Above +8”

335
Chrome & Billet 31-9942 36-0588
Chrome Dual Throttle
Cable Separator is two
Clamps piece design. 2 holes.
VT No. Style
31-9943 31-9942 Oval
36-0588 Maltese

Chrome Billet Clutch Cable Mount fits


31-1010 ST models.
VT No. 31-0945

36-0351 36-0352

37-9396 37-9359 37-8913 Chrome Billet Brake Clip.


VT No. Line
36-0351 Stock
36-0352 SS
Chrome Cable Clamps are 2-piece design for securing
cables or wires to frame and forks. Sold each. As noted for
cable type 36-0354
VT No. Size Holes Type 36-0354
37-8911 1” 1 Clutch
Chrome Billet Cable Clamps.
37-9119 1” 2 Throttle
VT No. OEM Type Model Style
31-9943 1” Slot Throttle (2)
36-0354 91360-03 Clutch Cable ST SS
37-8976 1 1/4” Slot Throttle (2)
36-0351 91336-03 Brake Line ST Stock
37-9396 1 1/4” 2 Throttle (2)
36-0355 91367-03 Brake Line FXD Stock
37-9359 1 1/4” 1 Clutch
37-8912 35mm 1 Throttle
37-8913 35mm (1 3/8”) 1 Clutch
37-8914 39mm 1 Speedo
37-9341 41mm 1 Speedo 37-0883 37-0886
31-1010 49mm 1 Clutch

31-0295 31-0336 37-0884 37-0887

Chrome Cable Clamps. Unique two piece design allows easy


installation. Swivel head design allows more natural cable rout-
ing without excessive bending. Rubber sleeves protect painted
surfaces and cable housing. 1” clamps fit handlebars and after- 37-0885 37-0888
market frames.
VT No. Size Holes Type Chrome Billet Cable Clamps sold each.
31-0295 1 1/4 - 1 1/2” Single Throttle/Clutch VT No. Size Type
31-0296 1 1/4 -1 1/2” Dual Throttle/Clutch 37-0883 1” Throttle, Single
31-0297 1 - 1 1/8” Single Throttle/Clutch 37-0884 1” Throttle, Dual
31-0336 1 - 1 1/8” Dual Throttle/Clutch 37-0885 1” Clutch
31-0337 Single Cable Holder for 15/64” (7mm) 37-0886 1 1/8” Clutch
9/32” (8mm) and 11/32” (9mm cables) 37-0887 41mm Clutch
31-0338 As Above Dual Cable Holder 37-0897 39mm Clutch
Chrome Handlebar Wiring 37-0888 — Speedo to Fender
Clips snap into late model stock 31-0315 31-0316
bars with holes at bends. 10 pk.
VT No. OEM Size, I.D.
36-0613 56073-83 3/8”
41mm Push On Fork Tube Clamps to secure speedo cables
36-0614 70345-84 1/2”
and brake lines.
VT No. Style
31-0315 Smooth
31-0316 Groove
Cable Clip with 5/16” hole snaps on fork
tubes to hold cables and brake hoses.
VT No. MM
24-0497 41mm
24-1024 49mm
336
337
BIG TWIN
Clutch Cables
SS Braided
Full
Stainless
Braid
Covering
with
Clear
Coat

M&M Cables are constructed with the SupraTM stainless steel braid which is
tightly woven for a bright, quality consistent finish. The clear coat is UV resis-
tant, heat bonded, non-yellowing grade for a long service life. All applications
include the correct fittings, adjuster and inner lengths for an exact installation
and fit. 36-8062

S.S. Braided Clutch Cables.


VT No. Length Over OEM# Application
36-8048 62.69” 38607-87A 87 FLHT, 87-88 FLHTC/FLHTCU/FLHS/FLTC, 87-90/99
38664-00 FXST, 87-99 FXSTC, 00-04 FXSTD/FXSTDI, 87-99
FXSTS/FLSTC, 87-90 FLST, 90-99 FLSTF, 93-96/2005 FLSTN, 97-99 FLSTS
36-8049 52.56” 38618-68C 70-84 FL/FLH, 84-85 FXST, 77-82 FXS, 83-85 FXSB,
73-84 FXE, 79-81/84-85 FXEF, 80-86 FXWG, 80-82 FXB, 71-78 FX
36-8050 52.75” 38619-86A 86-03 XLH 883 Std., 87-91 XLH 883 Deluxe, 00-03 XL
38663-00 833C/1200CC, 02-03 XL 883 R, 96-03 XL 1200S
36-8051 63.69” 38606-87A 87-94 FXR, 87-92 FXRS/FXRT, 89-93 FXRS-Conv., 87 FXRC
36-8052 61.25” 38621-86A 86-87 XLH, 92-95 XLH 833 Delux, 87-95 XLH 883 Hugger, 88-95 XLH 1200
36-8053 47.06” 38619-84 70-85 XLH, 81-85 XLS, 70-79 XLCH
36-8054 53.31” 38599-83A 83-86 FLHT/FLHTC/FLTC/FLT/FXR/FXRS/FXRT, 85-86
FXRS S.E., 85 FXRC, 86 FXRD. 84 FXRDG
36-8055 60.63” 36753-87A 87-94 FXLR
36-8056 57.63” 36755-87A 87-93 FXRS S.R.
36-8057 68.69” Stock 38602-92 95-99 FXD, 93-05 FXDL, 94-00 FXDS Conv., 93-99/00-05 FXDWG
38661-00 92-05 FXDB/FXDC
36-8067 72.69” +4” As Above
36-8068 74.69” +6” As Above
36-8069 76.69” +8” As Above
36-8070 78.69” +10” As Above
36-8058 55.44” 38599-80B 81-82 FLTC, 80-82 FLT, 82 FXR/FXRS
36-8059 62.69” Stock 38601-89 94-05 FLHR, 96-97/00-05 FLHRI, 98-05 FLHRCI,
38667-00 02-04 FLHRSEI, 95-05 FLHT, 89-05 FLHTC/FLHTC/FLHTCU/FLHTCUI,
89-96 FLTCU/FLTCUI, 99-05 FLTR/FLTRI, 00-01 FLTRSEI,
89-93 FLHS, 89-91 FLTC
36-8071 64.69” +2”
36-8072 66.69” +4”
36-8073 68.69” +6”
36-8074 70.69” +8”
36-8060 60.69” Stock 38617-95 95-97 FXSTSB
36-8075 66.69” +6” As Above 95-97 FXSTSB
36-8061 57.25” 38662-00 96-03 XLH 883 Hugger/ XLH 1200, 99 XL 883C, 96-99
38620-96 XL 1200C
36-8062 64.69” Stock 38666-00 00-05 FXST/FXSTI/FXSTS/FXSTSI/FLSTC/FLSTCI/
FLSTF/FLSTFI/FLSTS/FLSTSI/FXD/FXDX/FXDXT,
01-03 FXDWG2/3, 01-05 FXDL
36-8076 70.69” +6” As Above
36-8063 57.69” 38665-00 99-05 FXSTB/FXSTBI
36-8064 54.75” 38699-04 04-05 XL/XL 883C/XL 1200R
36-8077 57.25” Stock
36-8078 59.25” +2” As Above

338
Clutch Cables

BIG TWIN
Clutch Cables feature heavy duty construction designed for reliability and longer service. By V-Twin or Barnett in black vinyl or
braided stainless covering. *Note: Uses eyelet style end. Hand lever pin is supplied.
Big Twin Clutch Cable Assemblies
V-Twin V-Twin Barnett Barnett Barnett
Stainless Black Stainless Stainless Black
with Casing
Clear Coat OEM Fits Length
— — — 36-1530 36-2362 38599-83A Stock 1984-86 FXRS-FXRT-FXR, 54”
— — — — — — 1983-86 FLT-FLHT
— — — 36-0694 36-2363 38605-86A Stock 1986 FXST 5Spd 54.25”
— — 36-0695 — 36-2364 38611-86 Stock 1986 FLST 5Spd 48.75”
36-2514 36-2365 — 36-0696 36-2365 38606-87 Stock 1987-94 FXR-FXRS-FXRT 64.75”
36-0519 36-2366 — 36-1531 36-2366 38607-87 Stock 1987-06 FLT-FXST-FXSTC-FLST 63”
36-0558 — — — — — +2” Ext. As Above 65.25”
36-0559 — — — — — +4” Ext. As Above 66.50”
36-0560 — — — — — +6” Ext. As Above 69.25”
36-0518* — — 36-1532 36-2369 — +8 Ext As Above 75 5/8”
36-0561 — — — — — +10” Ext. As Above 74.50”
36-0556 36-2537 — — — — +12 Ext As Above 75.25”
36-0557 — — — — — +16” Ext. As Above 79”
— — — 36-0699* 36-2479* 36753-87 Stock 1988-94 FXLR 61.875
— 36-2420 — — 36-2488* 36755-87A Stock 1987-94 FXRSE 57.75
— — — 36-1533 36-2509 38601-89 Stock 1989-06 FLT 63”
— — — 36-0536 36-0535 38602-92 Stock 1992-05 FXDL-FXDWG-FXDB 69
— — 36-0537 — 36-0538 38617-95 Stock 1995-97 FXSTSB 60.75”
— — 36-0758 — 36-0759 38647-98 Stock 1998-06 FXSTSB 67.75”
36-0867 — — — — — 2007-up BT (Ext)
36-1160 36-1150 — — — 38667-07 Stock 2007-up FLT 62.51”
36-0864 36-1151 — — — 38789-06A Stock 2006-up FXDWG 68.81”
36-0865 36-1152 — — — 38666-07 Stock 2007-up FXST 64.75
36-1156 36-1153 — — — 38664-07 Stock 2007-up FXSTD 62.66”
36-1158 36-1154 — — — 38787-06A Stock 2006-up FXD 64.57”
36-1159 36-1155 — — — 38788-06A Stock 2006-up FXDL 65.66”

26-2132 36-2559 36-0578

26-2130
Lever Pins/Bushings 36-0579
VT No. OEM Item U/M
26-2130 45032-82 Pin 1982-84 10
26-2132* 45036-88 1988-up with Bushings Ea
36-2559 45423-92 Lever Bushings 10 Chrome Clutch Cable Adjuster Cover fits 1987-up BT.
*Note: Teflon pin fits 1988-up eyelet clutch cables Installs over adjuster at clutch adjustment cover. Locks in
Braided Cable Heat Shrink place with stainless set screw. Will retro fit Barnett or stock
Tubing. Clear heat shrink tubing cables.
for use on all braided stainless VT No. Type Style
steel cables to prevent cable from 36-0524 1987-06 Lower BTE
scratching painted or chromed sur- 36-0578 1982-up Upper
faces while still keeping that braid- 36-0579 1987-06 Lower
ed steel look. Kit contains 4-16” Barnett Cable and
long heat shrink tubes to cover 2 Control Fittings con-
throttle cables, 1 clutch and 1 tains control fittings,
speedo cable. Bulk tubing is in a 10 cable ends and fer-
40-0019 foot roll. rules. Properly propor-
VT No. Item tioned usage. Includes
40-0015 Cable Sleeve Kit plastic case.
40-0019 3/8” x 10’ Roll VT No. 36-0806
40-0020 1/2” x 10’ Roll
40-0021 3/4” x 10’ Roll
Cable Clamp is fitted to hand lever for emer-
gency or permanent use. Easy to install .460”
diameter, pair.
VT No. 26-0509

339
Throttle Cables Black Matched Stock and
Idle Cable Sets for Big Twins
include correct throttle and idle
cable assembly for Big Twins.
36-0858
36-0902

Stock +8” Years Model


36-0858 36-0861 1996-up ST-FXD
36-0859 36-0862 1990-95 ST/FXR
36-0860 36-0863 1981-89 ST/FLH
Big Twin Throttle/Idle Cable Assemblies Throttle/Idle Cable Assemblies are available in black vinyl or braided stainless cover-
ing with correct end fitting for each application, also available in overstock length. Assemblies unless noted.

V-Twin V-Twin Barnett Barnett Barnett


Stainless Black Stainless Stainless Black OEM Fits Length
Clear Coat
36-0903 36-0101 36-1504 36-2464 56324-81 Stock 1981-89 FX-FLH-FXST-FLST Throttle 39.5”
36-2516 — — 36-1505 36-2465 — +8” Ext As Above
— 36-2558 — — — — +12” Ext As Above
36-0902 36-0100 36-0635 36-1506 36-2466 56323-81 As Above, Stock Idle
36-2515 — 36-0636 36-1507 36-2467 — +8” Ext As Above
— 36-2557 — — — — +12” Ext As Above
— — — — 36-2468 56328-81 Stock 1981-89 FLT-FLHT Throttle
— — 36-0638 — 36-2469 56327-81 As Above, Stock Idle Cable
— — — 36-0639 36-2470 56336-83 Stock 1983-87 FXRT-FXLR-FXRSE,Throttle
— — — 36-0640 36-2471 56337-83 As Above, Stock Idle
— — — — 36-2546 56343-88 Stock, 1988-89 FXLR Throttle
— — — — 36-2547 56342-88 As Above, Stock Idle
— — 36-0645 — 36-2499 56306-88 Stock 1988-89 FXSTS Throttle
— — 36-0646 — 36-2500 56305-88 As Above, Stock Idle
— — 36-0647 36-1508 36-2501 56306-90 Stock 1990-95 FXSTS Throttle
— — 36-0648 36-1509 36-2502 56305-90 As Above, Stock Idle
— — 36-0754 36-1510 36-0756 56306-96 Stock 1996-up FXSTS Throttle
— — 36-0755 36-1511 36-0757 56305-96 As Above Stock Idle
— — — 36-0649 36-2503 56327-90 Stock 1990-95 FLT-FLHT-FLHS Throttle
— — — 36-0650 36-2504 56328-90 As Above, Stock Idle Cable
— — 36-0651 36-1512 36-2505 56343-90 Stock 1990-95 FXLR-FXRS-FXRT-FLST-FXR-FXST
— — — — — — FXSTC-FLST-FLSTC Throttle
— — — 36-1513 36-2507 — +8” Ext. As Above
36-2510 — — 36-1514 36-2506 56342-90 As Above, Stock Idle
36-2518 — 36-0654 36-1515 36-2508 — +8” Ext. As Above
— — — 36-0706 36-0707 56327-96 Stock 1996-2001 FLHR-FLHT Throttle
— — 36-0708 — 36-0709 56328-96 As Above, Stock Idle
— — — — 36-0764 56357-02 Stock 2002-up FLHR, FLHT Throttle
— — — — 36-0765 56362-02 Stock As Above Idle
— — — — 36-0711 56379-96 Stock 1996-up FLHR-I Throttle
— — — 36-0761 36-0760 56368-96 As Above, Stock Idle
— — — 36-0714 36-0715 56357-96 Stock 1996-up FLHTC-I Throttle
— — — 36-0761 36-0760 56368-96 As Above Idle
— — — 36-1516 36-0717 56343-96 Stock 1996-up FLST-FXD-FXDWG-FXST Throttle
— — — 36-1517 36-0718 — +8” Ext. As Above
— — — 36-1518 36-0720 56342-96 As Above Stock Idle
— — — 36-1519 36-0722 — +8” Ext. As Above
— — — 36-1570 36-0766 56343-01 Stock 2001-up FLST, FXD, FXST Throttle
— — — 36-1571 36-0767 — +8” Ext. As Above
— — — 36-1572 36-0768 56342-01 Stock As Above Idle
— — — 36-1573 36-0769 — +8” Ext. As Above
Throttle Cable Adapter Kit used when fitting
Throttle Idle Clips, Cable Retaining Clips
pre1990 Edelbrock Qwiksilver Carb on 1990-98
& Ferrules. Sold in 10 pk.
BT with stock throttle cables. Use on 1996-up
S&S series carb to allow use of stock cables.
VT No. 36-0542
VT No. # OEM Item Year
36-0527 A 11272 Throttle Cable Clip 1996-up
36-0528 B 11271 Idle Cable Clip 1996-up
36-2480 C 56508-76 Throttle/Idle Ferrules 1976-up

340
Speedometer
Cables

BIG TWIN
36-0607

36-0126 36-2531
Black
Bob Dash Speedometer Cable adapts to speedo with 5/8” Stainless
large male thread, as used for front wheel drive.
VT No. Length Housing
36-0607 39½” Black Front Wheel Drive Speedometer Cables.
36-2444 39½” Stainless Choose by application or by length and top nut size. Available
36-0126 39½” Clear Coated Stainless in black vinyl, stainless or clear coated stainless.
36-0610 42½” Black
Black Vinyl Stainless OEM Length Top Nut
36-2548 42½” Stainless
L1984-87 FXE 1985 FXEF Models.
36-2445 47” Black
36-2552 36-2527 67077-85 36” 16mm
1987-94 FXR-FLXR, 1984-86 FXRS, 1984-86 FXSB,
Replaces OEM 67078-85A, 67051-73 and 67052-78A.
36-0606 36-2528 See Text 40” 16mm
36-0813 — Barnett 40” 16mm
— 36-0120 Coated 40” 16mm
1987-93 FXRS/SP, Con.
Replacement Speedometer Cable Nuts for front wheel drive 36-2414 36-2529 67048-83A 43” 16mm
cables and available in 5 packs. — 36-0121 Coated 43” 16mm
VT No. # Type Model 36-0815 — Barnett 42” 16mm
36-0397 A 12mm 1981-94 FXR 36-0608 — 67052-78B 49” 16mm
36-0396 B 16mm Fine 1973-77 FXE
36-0515 C 16mm Course 5/8” NPT Fat Bob 1987-92 FXRT.
Cable Adapter allows use of 5/8” cable on 12mm 36-2410 36-2530 67054-83A 46.5” 16mm
threaded speedometers. 36-0816 — Barnett 47” 16mm
VT No. 36-0507 1987-88 FLHS, 1987 FLT-C, 1986-95 FLTC. Replaces OEM
67026-81 and 67072-87B.
36-0627 36-2531 See Text 35” 12mm
Chrome Speedometer Cable Bracket fits 1978-up FX
36-0817 — Barnett 35” 12mm
models. Order grommets separately.
VT No. Item 1984-95 FXST-FXSTC-FXSTS, 1984-95 FXWG, 1993-94
31-0571 Bracket FXDWG, 1991-94 DG. Replaces OEM 67038-84, 67024-84A,
28-0555 Grommet 67186-88C.
36-2416 36-2532 See Text 38.5” 12mm
31-0149 28-1998 — 36-0122 Coated 38.5” 12mm
36-0603 36-0819 67051-74 39” 12mm
— 36-0123 Coated 39” 12mm
36-0814 — Barnett 39” 12mm
36-0604 — +4” 43”
Speedometer Cable and Cable Mount for front wheel drive 36-0605 36-2534 +6” 44.5” 12mm
models 1973-up in 5 pack. — 36-0124 Coated 44.5” 12mm
VT No. OEM Item 36-2411 36-2533 67060-79A 38” 12mm
31-0149 38623-68 Chrome Bracket 1987-95 FLST Models
28-1998 66996-85 Cable Boot 36-2417 36-2428 67079-86A 34” 12mm
The Rubber Cable Boot helps secure 1987-95 FLHT-FLHTC-FLHTC-U Models.
cable screw in threads by reducing vibration 36-2418 — 67060-87A 39” 12mm
at cable end on all front wheel drive cables.
1980-86 FLHT-C/P, 1980-86 FLT, 1989-93 FLHS.
Drive not included
36-2412 36-0596 67072-79A 40” 12mm
60” Chrome Cable Wrap is a classic 67072-87B
1950’s style dresser trim item. I.D. size — 36-0127 Coated 40” 12mm
noted. Sold each.
36-0621 VT No. Size
36-0520 5mm
36-0521 6-7mm
36-0525 10-11mm

341
Electronic Speedo Speedometer Drive Kits
Sensors
Programmable Transmission
Speedometer Sensor is a fully
adjustable sensor assembly for all 5 &
6 Speed transmissions with electronic
drive speedometer. Allows fast and
accurate adjustments for any tire size,
pulley on gear ratio change.
VT No. 36-0150
1986-95 Rear Wheel 2.1 Ratio Speedometer Drive Kit fits
36-0250 36-0422 FXST-FLST models left side. Use on applications when front
wheel drive unit cannot be installed. Accepts speedo with
12mm fitting.
VT No. Item
36-0615 Kit
36-0417 Cable Only
36-0547
Speedometer Calibrator Corrects readings of stock electronic
speedometers when using oversized rear tires or when other
drive train modifications have been done that effect final drive
ratio. Use on all Big Twins.
VT No. Brand
36-0250 S&S
36-0422 VT
Electronic Speedo Sensor Unit. 36-0544 Installed
VT No. Years Model
17-0561 1996-99 FXST 36-0544
17-0582 2000-up FXST
17-0585 1995-up FXD
17-0595 1995-up FLT

Speedometer Sending Unit Wrench features a shortened


3/16” ball end hex bit for removal or installation of hex screw
1973-up Right Hand Speedometer Drive Adapter Kits.
used on all Big Twin models. Equipped with electronic sending
FLH kit (36-0544) includes 2:1 ratio right side speedo drive,
units.
chrome hub cover and chrome axle with nuts. For single disc
VT No. 16-6738
FL spoke hubs and cast wheels 1981-85 style. VT No. 36-0544
Billet Speedo Sensor FXST-FXWG kit (36-0547) includes adapter flange, 2:1 ratio left
Block Off includes screw & side speedo drive and axle to fit 1980-83 FXWG or 1984-99
O-ring. dual disc spoke hubs.
VT No. 17-0592 VT No.36-0547
21” Wheel Speedo Drive Kit
includes drive and adapter ring to
Chrome Speedo Sensor Block-Off utilize a 2240:60 speedometer on
Plate Kit includes plate, gasket and 1973-80 FXWG dual disc and FLH,
mounting screw for 1996-up ST. single disc.
VT No. 17-0234 VT No. Item
36-0565 Kit
36-0589 Drive Ring
31-0315 31-0316
Speedo Drive Rings fit on hub to hold speedo
drive tab.
VT No. ID
41mm Push On Fork Tube Clamps to secure speedo cables 36-0589 2”
and brake lines. 36-0876 2.25”
VT No. Style
31-0315 Smooth
31-0316 Groove

342
Speedo Drive Choke Cables

BIG TWIN
36-0597

FXST-FLT Complete Choke Cable Assembly for 1993-up


36-0807
models. Includes cable, cable guide, sealing cap, starter
36-2539 valve, starter cap and enrichment spring.
VT No. 36-0597

37-8942
FXST 36-2555
Speedometer Drive Units fit front wheel only, have .750 axle
hole, for right and left side as noted, spacer length note. (A)
Overall (B) Spacer length. (A) FLH-FXST-FLT Choke Cable. Complete assemblies include
(B) Overall knob casing and inner wire.
VT No. OEM Side Spacer Lgth Fits VT No. OEM Item Fits
36-0802 67127-84A L .361 .940 1984-95 FX-FXR 36-0523 29213-79 Cpt. Assy 1984-89 FXST
36-0803 67120-84B L .574 1.410 1984-95 FXST 29211-86 1985-86 FXWG
1984-86 FXWG 36-2595 29236-90 Cpt. Assy 1990-92 FLT-FXST
36-2539 Chrome L .574 1.410 As Above 36-2555 29229-88C Cpt. Assy 1993-up FLT-FXST
36-0804 67073-81 R Flat .532 1981-84 FLH 36-0995 29214-71 Chr Knob 1971-89 FLH-FXST
1984-86 FLT 28-2117 27451-82 Rubber
36-2450 67073-87A L .421 1.245 1987-95 FLT Grommet 1982-89 FLH-FXST
36-2453 67101-96 L .442 1.248 1996-99 FLT 12-0576 27450-82 Nut 1982-89 FLH-FXST
36-2451 67132-85A L .321 .938 1987-95 FXLR 37-8942 Kit Nut 1984-99 ST
36-2452 67125-86A L .608 1.426 1986-95 FLST 12-1190 11013 Ret Ring 1979-89 FLH-FXST-FLT
36-2553 67166-88 L .461 1.277 1988-95 FXSTS
36-2555
36-0807 Chrome L .461 1.277 1988-95 FXSTS
42-0432 42-0434

36-2595

FXD-FXR Choke Cable Assemblies for years listed.


VT No. OEM Fits
Chrome Speedometer Drive Covers fit over the existing 36-2555 29229-88C 1993-up FXR, 1991-05 Dyna
drive units. 36-2595 29236-90 1990-92 FXR
VT No. Year Model Fork Chrome Choke Knob fits 1989-up CV model
42-0432 1984-95 FXST-FLST-FXWG, 41 carbs, BT.
1987-95 FLT-FLHS VT No. 36-0551
42-0434 1987-94 FX-FXR 39
Speedo Drive Seals
VT No. OEM Model
14-0944 67098-87 1987-95 FXR
14-0947
14-0947 67118-87 1987-95 FXST
14-0966 67096-87 1987-95 FLT

Speedo Drive Spacers replace drive units.


VT No. Year Model
44-2008 1984-95 FXST
44-0370 1991-99 FLT

343
Allen Screw Kits
37-0084

Chrome Polished Allen Head Show Bike Kits.


Model VT No. Year
VRSC 1021-P 2002-up
Softail 1018-P 2000-06
Gardner-Wescott Fasteners are the perfect combination of 1004-P 1992-99
allen screws and acorn nuts. Contains timing plug, oil pump, 1005-P 1989-91
left and right side covers, clutch and chain cover, top front and 1006-P 1987-88
rear motor mount with stabilizing link fasteners and regular Dyna (FXD) 1000-P 1999-05
bracket mount on FXR-FLT lifter base, point cover, header 1002-P 1993-98
mount, casing & inner primary to casing, rocker box, cylinder 1003-P 1991-92
base, motor case, transmission cover and washers supplied FLT 1001-P 1999-06
where needed. Where there is a bolt you get an allen screw. 1009-P 1979-84
Where there is a nut you get an acorn. All heads polished FLT 1019-P 1987-91
chrome, smooth without knurls. FLT-FXR 1020-P 1992-98
Builders Chrome Fastener Sets Evo 4-Spd 1007-P 1984-86
VT No. Fits
37-8100 2000-06 TC-88B FXST-FLST
37-8099 1999-05 TC-88 FXD
37-8098 1999-06 TC-88 FLT
37-8097 1996-99 Evo FXST-FLST
37-8096 1996-99 Evo FXST-FLST
37-8096 1996-98 Evo FXD
37-8095 1996-98 FLT
37-8090 1991-95 Evo FXR-FLT
37-8091 L1991-95 Evo FXDG
37-0087 1987-95 Evo FXST-FLST Softail
37-0086 1987-90 Evo FXR-FLT
37-0084 1984 Evo All 5 Speed, except FXST
37-0083 1985-86 Evo 4 Speed & 1984-85 FXST
Big Twin Polished Chrome Motor Sets include all side cov-
Cam and Primary Cover Chrome ers, lifter base, timing plug, inner primary mount, top, front,
Screw Sets include transmission, and rear motor mounts with stabilizing link fasteners on FXR
chain, clutch or derby provided where & FLT models. Sets also include rocker box covers, header
applicable. By Gardner-Wescott. mount and points cover or generator mount where applicable
VT No. Fits with washers and nuts where needed.
37-85001991-05 Dyna Glide Big Twin
37-85011987-06 FXST-FLST Softail VT No. Fits
37-85021987-06 FXR-FLT 5-Speed 37-8101 2000-06 TC-88B FXST-FLST
37-85031985-86 FXR-FLT 5-Speed 37-8102 1999-05 TC-88 FXD
37-8103 1999-06 TC-88 FLT
37-8088 1991-99 Evo FLT-FXR
37-8089 L1991-99 Evo FXDG
37-8087 1987-95 Evo FXST-FLST Softail
37-9300 1987-90 Evo Big Twin FLT-FXR
37-8085 1986 Evo FXST all Softail
37-8084 1984-86 Evo 5 Speed, except FXST

344
Chrome Allen Show
Bike Kits by Colony
1000 for 1999-up TC-88

BIG TWIN
models.
VT No. Model
1000 1999-05 FXD
Show Bike Kits
Show Bike Kits are
1000-P 1999-05 FXD original chrome detailing
Polish by Colony for models
1001 1999-06 FLT listed. Includes acorn or
1001-P 1999-06 FLT cap nuts for motor and
Polish transmission area.
1018 1999-06 ST
1018-P 1999-06 ST
Polish

Cap Acorn

Acorn
Chrome Gold Year Model
2006-up FXD-FXDWG Screw Kits. 7929 — 1987-91 FLT-FXR
VT No. Fits 7930 — 1992-95 FLT-FXR
2344-10 Oil Pan 7931 — 1996-98 FLT-FXR
2345-6 Shift Cover 7917 7917-G 1984-86 Evo 4-Speed BT
2343-13 Trans Side Cover 7918 7918-G 1985-86 Evo 5-Speed BT
2340-10 Pulley Bolts 7920 7920-G 1987-88 Evo ST 5-Speed
2341-5 Front Rotor 7921 7921-G 1989-91 Evo ST and Dyna
2346-3 Dash Panel 7923 — 1992-95 Evo ST and Dyna
2342-18 Primary Cover 7924 — 1996-98 Evo and Dyna
7925 — 1999-05 Twin Cam 88 Dyna
7926 — 1999-06 Twin Cam 88 FLT
2342-18 7928 — 2000-06 Twin Cam 88 FXST-FLST
Caps in chrome finish.
VT No. Fits
8520 1987-88 Evo Softail
8521 1989-91 Evo Softail
8517 1984-86 Evo 4 Spd
8518 1985-86 Evo 5 Spd
Chrome Dome Cap
2400-12 2401-15 37-1505

300 Pc Assortment (37-1505)!


37-1502 37-1503 37-1504

2402-18 Snap Caps™ snap on knurled allen screws for ease of installa-
2403-22 tion. Packs of 100.
2007-up Chrome Allen Screw Kits fit FLT models.
VT No. Fits • Snap On
37-1502 1/4” • Tight Fit
Acorn Allen Fits
37-1503 5/16”
— 2400-12 Oil Pan Mount • Easy Installation
37-1504 3/8”
2532-14 2401-15 Trans Side Cover
2534-19 2402-18 Primary Cover
37-1505 Assortment • Universal Use
— 2403-22 Motor Mount
2533-6 Trans Shift Cover

345
Tanks for FXD’s 38-0257

38-0374

38-0829

38-0258

2” Stretched Tanks fit FXDWG models with stock dash. Tanks


accept right and left side bung cap set.
38-0545 VT No. Year
38-0257 1991-95
38-0258 1996-05
FXDWG Gas Tanks for carb models are replacement type.
Available with left side stock fuel gauge and 38-0829 screw
bung or right and left screw bung. 38-0580
VT No. Right Cap Left Cap Year Gallons
38-0374 Screw Screw 1996-05 4.2
38-0829 Screw Screw 1996-05 5.1
38-0822 Screw Fuel Gauge 1996-05 5.1
38-0545 Screw Fuel Gauge 2006-up 5.1

Gas Tank Mounting Kit includes chrome


custom acorn nuts, washers and studs.
Mounts gas tank on 1991-05 Dyna.
VT No. 2076-10 38-0174

FXDWG Dash Bracket will


accept 2000-up electronic dash 38-0174
and speedo and FXDWG OEM 2” Stretch One Piece Tank fits 1991-2005 FXD-FXDWG carb
electronic dash 71246-95 and models. 38-0580 includes aircraft cap installed.
71246-99. 38-0174 accepts vented bung cap.
VT No. 31-0803 VT No. Type
38-0580 Aircraft
38-0174 Bung

346
38-0123 38-0116
E-Z Bobs for Dyna &
FXR

BIG TWIN
38-0180 38-0181

Tank Assemblies sold with “Plain


Dash Base” are not designed to
be wired for instrument lighting.
Dash bases VT No. 39-0959 for 3-
light and VT No. 39-0960 for Cast Bobbed Tank Kits for FXD and FXR models are 4 gallon
Dash are available separately for
builder requiring dash lighting.
available with chrome cast dash assemblies which include a
Bob type 6 post key switch and a plain dash base. Pre1995
38-0081 units include a Bob speedo. 38-0178 kits include an adapter
ring to allow reuse of the existing electronic speedometer.
E-Z Bob Gas Tank for 1990-05 Dyna and 1982-94 FXR are a Chrome caps included.
one piece, 4 gallon unpainted tank with dash cut out which VT No. Years Ratio Model
includes a chrome dash panel. Bolts on with no additional hard- 38-0180 1990-94 2240:1 FXD
ware. Tank with dash cut out requires purchase of complete
38-0178 1995-05 FXD
dash kit.1996-05 FXD requires purchase of VT No. 39-0124
Speedo Adapter to reuse existing speedometer in a bobbed 38-0181 1982-94 2:1 FXR
dash. Tank will accept stock dash from 1991-96 FXDWG. Fuel Tank Chrome Allen Screws.
Smooth tank fits 1991-05 all FXD-FXDWG. VT No. Year Model
VT No. Dash Cut Model Years 37-9251 1982-94 FXR
38-0123 With FXD 1990-05 37-9294 1988-94 FXRS
38-0259 Without FXD 1990-05
38-0116 With FXR 1982-94
38-0081 Without FXR 1982-94
38-0189 38-0126 E-Z Bob Tank Kit for Dyna & FXR models, fea-
tures one piece 4 gallon design, which includes
chrome bung style late caps, and all necessary
mount hardware for installation. Kit also includes
a complete 3 light dash kit which includes a
plain dash base without wiring, Bob style
speedo, a 43” Speedo cable for front wheel
drive application and a late Bob type 6 post
chrome key switch. Units for 1995-up do not
include speedo or cable but include bracket to
mount stock electronic speedo from motorcycle.
VT No. Years Ratio Model
38-0189 1990-94 2240:1 FXD
38-0190 1995-05 FXD
38-0126 1982-94 2:1 FXR

Tanks for FLT


5 Gallon Extended E-Z Bob Tank Kit for
38-0255 Gas Tank for FLT mod- 38-0186 FLT models features a
els including FLHT, one piece 4 gallon
FLHR and FLTR mod- design tank which
els without fuel injec- includes chrome bung
tion. Tanks include cus- style caps and hardware
tom console to cover for installation. 1980-99
OEM gauge sending kits include a chrome
unit. Use standard bung cast dash, 5 lamp dash
right and left caps and base and a 6 post
petcock. Shorter seat bobbed type key switch
may be required. with a 2240:1 ratio speedo and front wheel drive cable.
VT No. Year Requires the use of solo seat or FXR style seat for installation.
38-0255 1997-03 1980-85 models require drilling for rear mount.
38-0256 1989-96 VT No. Item
38-0186 Kit
38-0298 Tank Only

347
2000-up Tanks for ST’s 38-0376
Note: 2004-up ST models use EFI tank.
38-0371

38-0371
Installed

2000-06 Stock Type features right side cap and left side fuel
gauge.
38-0370 VT No. Type
38-0376 Carb (VT)
38-0379

38-0372
2000-up One
Piece Gas
Tanks fit ST
models. 5.1
gallon tanks
use stock 38-0380
mount hard-
ware and
accept right
and left
threaded bung
cap sets. 38- Bottom
0387 has sin-
gle left side
cap. Stretch
tanks are 2”
stretch with
welded seam
on extension.
38-0798
Stretched Tanks fit ST models will accept left side fuel gauge.
VT No. Type Years
38-0261 38-0379 Carb 2000-03
38-0380 EFI 2000-06 and carb 2004-05

38-0373

38-0373
Installed
VT No. Type Model Year
38-0370 Stock Carb 2000-07
38-0371 Stretch Carb 2000-07
38-0372 Stock FI 2000-07
38-0798 Stock Fl 2008-up Note: All ST models 2007-up are EFI
38-0373 Stretch FI 2000-07
38-0261 Stretch FI 2008-up

348
38-0388 2000-up ST

BIG TWIN
38-0387

2000-up Tank
37-9367
Mount Kit
includes all hard-
ware bushings and
front bolt with
chrome cap nuts. 38-0389
VT No. 37-9367

2000-06 ST 2” Extended Tanks.


VT No. Model Bung
38-0387 Carb Single
38-0388 EFI Right & Left Bung
38-0389 EFI Right Bung, Left Gauge
Note: 2004-up carb models use EFI tanks.

1984-99 Tank Sets


38-0280 38-0280
Installed

Stock
Bung

38-0280 features smooth


one piece side panels in
Aircraft Bung 5.2 gallon capacity
Stretched Bobbed Tank Sets are flat side style tanks which
4.2 Gallon
accept Stock Bung or Plain Aircraft caps. The “stretched” rear
Stretch Tank
section of the tanks does not hold gas. Fits 1984-99 Softail
and Cap Set
models. 38-0280 features seamless stretched portion.
includes aircraft
Stock Bung Aircraft Bung Gallon
caps and hard-
38-0147 38-0149 4.2
ware. Order
38-0280 38-0293 5.2
mount kits sepa-
— 38-0348 Cap Set
rately.
VT No. 38-0589

349
A B 38-0585 A

Bob
Tank
for
ST’s
1984-99 38-0168 38-0144

B A

38-0348 38-0337

38-0146

38-0145

Air Craft Cap Style Tear Drop Shape BT Flat Side Mount
Tanks fit 1984-99 FXST-FLST or other flat side tank mount sys-
38-0152 tems. Updated shape is tapered from front to rear. Filler neck
available as “Bolt In” with insert held in place by 6 chrome
Teardrop Shape Big Gallon Flatside Mount Tanks fit 1984-99 allen screws or “Weld In” where insert is welded in place.
FXST-FLST or other Flatside mount systems. Updated shape Order appropriate caps separately.
has taper from front to rear. Available to accept stock bung VT No. VT No.
caps. (B) Bolt In (A) Aircraft (A) W/Caps Gallon
VT No. Gallon — 38-0168 38-0585 4.2
38-0152 5 38-0144 38-0157 38-0586 5
38-0124 6 38-0145 38-0158 — 6
38-0129 7 38-0146 — — 7
38-0120 38-0121 38-0348 38-0337 — Cap Set
Flatside Tanks with
38-0137 1940-46 style trim
mounts feature 4.2
gallon capacity, flat
side construction for
use on 1984-99
FXST-FLST models,
3 mounts on each
side will attach
1940-46 emblems
Flatside Fuel Tank Set fits 1984-99 FXST-FLST models, fea- and stainless front
tures screw bung. and rear trim strips, sold separately.
38-7020 VT No. Type
VT No. Size Item
38-0120 3.5 Tank Set 38-0137 Tank Set
38-0121 5.0 Tank Set 38-6696 Emblems
38-0122 6.0 Tank Set 38-6679 4 Piece Stainless
Chrome Allen Mount Kit for ST
38-0321 Pair Chrome Caps
Note: 38-0122 tanks require models.
38-0209 1984-90 Mount Kit
leather pressed steel or the VT No. Fits
38-7020 1991-99 Mount Kit flexible tank dividers as the 37-9250 1984-89
38-7015 1936-84 Mount Kit tanks have slightly different
shape than stock.
37-9252 1990-99
2072-4 1990-99
2077-5 2000-up

350
38-0194 ST Tanks 1984-99

BIG TWIN
38-0192
Installed

38-0192

38-0193

3” Stretched One Piece Gas Tank fits 1984-99 Softails and


custom frames. 3.8 gallon tank includes flush center air craft
cap with key and mount kit.
VT No. 38-0194
Smooth One-Piece Tanks fit 1984-99 ST models are 4.2 gal-
lon, stretched and includes hardware for mounting. Order stock
bung caps separately. Some seats may not match up. 38-0155
38-0155
is a 2” stretch 1 piece tank with a 2” extension welded on. 38-
0273 does not have seat cut out.
VT No. Description Stretch Sides 38-0273
38-0192 Single Cap 2” Smooth
38-0289 Single Cap 2” Indented
38-0193 Dual Cap 2” Smooth
38-0155 Single Cap 4” Smooth
38-0273 Single Cap 2” Smooth
For Measurements of Our Gas Tanks
see our website
www.vtwinmfg.com
A Length Top
B Length Bottom
C Width Rear
D Width Front
E Height Rear
F Height Front
G Height Tunnel, Front
H Height Tunnel, Rear Indented Side Panel Styles
I Tunnel Length
Important Gas Tank Information: All tanks are shipped unpaint-
ed unless otherwise noted. Caps and petcocks are not included.
Carefully check the new tank for flaws and fit before painting. Do
not grind or sand the seams or joints. Clean the inside of the
tank and it is suggested to pressure test and use a tank sealer.
Check petcock openings, making sure the petcock can be easily
installed. Use proper hardware to mount tank, including the correct
bushings, brackets and spacers required for assembly. Tedd
Cycle, Inc. is not liable for paint work or labor claims of any kind.
Tedd Cycle, Inc. is not the manufacturer of the gas tanks.

351
FXST Allen
Tank Mount Kits Tank Mount Kit
includes 2 brack-
1984-up ST ets, chrome
Allens and
chrome washers
Gas Tank Mounting Kit includes chrome for 1984-99
countersunk washers and flat head allen FXST-FLST.
bolts. Mount lower front gas tank. VT No. 38-7021
VT No. Fits
2072-4 1991-99 ST
2106-4 1998-up FLT

Gas Tank Mounting Kit includes chrome


custom acorn nuts, washers and studs.
Mounts gas tank on 1991-up Dyna.
VT No. 2076-10

Gas Tank Mounting Kit includes chrome FXST Gas Tank Mount Kit includes
custom acorn nuts, washers and stud. all brackets, bolts, bushings and
VT No. Fits hardware to mount gas tanks on
2077-5 2000-up ST 1984-99 FXST-FLST models.
38-7020
2128-5 1984-99 ST
VT No. # OEM Item
38-0209 Complete Kit, 1984-90
38-7020 Complete Kit, 1991-99
28-2006 A 11447 Rubber Grommet
31-0236 B 61660-85 Upper Bracket with threads
2000-up Chrome ST 31-0234 B 61660-84 Upper Bracket without threads
Tank Mount Kit includes 31-0235 C 61667-84 Lower Bracket
all hardware and front bolt 31-0455 C 61667-90A Lower Bracket
with chrome cap nuts. 1991-99 w/threads
VT No. 37-9367 37-9094 D 5775 Spacer
40-0364 E 63505-84 Hose, 10 ft.
38-0222 F Kit Chrome Bolt Kit 1984-90
38-0229 F Kit Chrome Bolt Kit 1991-99
FXST Lower Gas
37-9012
Tank Mount Kit for
1984-99 style flat side
Fuel Tank Chrome Allen Mounting Hardware Kits.
tanks includes
VT No. Fits
chrome acorn nuts,
37-9250 1984-89 Softail Models
thread stud and 2
37-9251 1982-up FXR Models
beveled washers.
37-9294 1988-up FXRS Models
VT No. Style
37-9252 1990-99 Softail Models
37-9012 Acorn
2072-4 1990-99 Softail Models
2072-4 Flat Allen
37-9253 1991-up Dyna Models
28-2006 Rubber Grommet
2076-10 1991-up Dyna Models
Rubber Grommets and Spacers Kit includes rubber grom-
2077-5 2000-up ST
mets and spacers, used on all 1984-1999 Softail.
Custom Tank Mount Bolt Sets.
VT No. Qty Year
37-9329 1998-up FLT
38-0238 10 1984-99
37-9330 2000-up ST Lower
37-9355 Set 2000-up Grommet Set Only (3 Pc)
2000-up ST Tank Mount
Weld On Rear Tank Dowels are
Adapter Kit allows 1984-99 2
tapped for 5/16 x 24 thread.
piece Bobs to be mounted to
VT No. 51-0858
2000-up models and utilize
original dash panel.
VT No. 51-0519

352
Wire Harness/Dash Base Assemblies
Note: Order the appropriate factory service manual to facil- 39-0191

BIG TWIN
itate wire harness installation.

39-0194

Wiring Harness /Dash Base Assemblies include complete


harness pre-wired to 5-light dash base, 6 post key switch, ter-
minal box, horn button, dimmer switch, headlamp connection,
speedo lamp socket and front terminal board when required. VT
VT No. 39-0193, Note: Order
No. 39-0193 uses 39-0399 flasher (included). 39-0191 requires
speedometer separately.
use of 32-7508 turn signal canceler available separately. 1987-
95 assemblies require purchase of handlebar switch wiring.
VT No. Year/Model
39-0193 1987-88 FXST-FLST
39-0194 1989-90 FXST-FLST
39-0191 1991-95 FXST-FLST
39-0968
Relax...We’ve done your
39-0960 homework on this one!

FXST Builders Harness/Dash Base Assembly. Builders


Harness includes all correct color coded high tension wires,
handlebar wires and taillamp wires for years listed. Dash base
assembly includes wired base, 6 post switch, circuit breakers
Assembled Dash Bases are wired with all sockets. and flashers. Allows use of either the turn signal canceler VT
VT No. Item Year No. 32-7508 (not included) or flasher VT No. 33-0399.
39-0960 Cast 1968-95 VT No. Item Year
33-0133 Bulb 1965-up 12V 39-0968 Dash Base Assembly 1987-95
Light Sockets available steel or plas- 32-0675 Builder Harness 1987-88
tic body, bulbs are included. 32-0456 Builder Harness 1989-90
VT No. Item 32-0726 Builder Harness 1991-95
33-0129 1 wire, 3 pack, steel C
33-0129
33-1983 2 wire, 3 pack, plastic B
A
33-2007 2 wire, 3 pack, steel
Socket has ground wire
33-1983 33-0534 2 Wire, Insulated type, pair
33-0531 Speedo socket w/bulb 12V
33-0537 1986-95
33-0148 1996-98 Dash Mounting Plates available plain, less wiring & sockets,
33-0138 12v bulb, 10 pk or complete with sockets and hardware.
Dash Mount Hardware VT No. # Type Dash Year
includes bolts, spacers 39-0138 A Plain only 2&3 1948-up
and hardware to install 39-0944 B Base only Cast 1973-up
39-0209 1948-98 type dash 39-0960 C Assembled Cast 1968-95
mount bases on 1984-98 Dash Plate Ignition Switch Spacers for spacing dash base
FXST-FLST models with and switch in relation to tanks, packs of 10.
flat side tanks. VT No. Size Type
39-0422
VT No. Item 39-0420 .030 Dash
39-0209 Kit 39-0421 .060 Dash
39-0210 Spacer, Front 39-0422 .120 Dash
39-0214 Spacer, Rear 39-0118 .040 Switch 39-0118

353
Chrome Long Rider Dash Panel con-
structed of ABS plastic. Fits bobbed tanks
on 1968-95 FLH-FXWG-FXST models.
Rubber strip included.
VT No. 39-0450
Long Rider Dash Complete Kit with
speedo and switch for 1948-95 Big Twins.
VT No. Ratio
39-0973 2:1
39-0974 2240:1
Chrome Dash Panels for FXDWG.
VT No. OEM Year
39-0988 71246-99 2000-04
39-0992 71211-04 2005-up
2346-3 Screws 2005-up

354
BIG TWIN
1996-up ST Bobbed Dash Components.
VT No. OEM Item
39-0101 71254-9502331.5[(199699d DashOnlym)]T/F1
J 1 Tf-4.7333 -1.2 TD0 Tw(39-8-95)Tj/F2 1 Tf4.7333 0 TD.0278 Tw[Kit Ch
39-9871 7120-00502331.5[Chromed DashPanel, 20006-um

355
Cast Dash Kit 39-0383

39-0914

Dash Panels include lens & rubber strips except where noted.
VT No. OEM Style Finish Model
39-0383 71241-68 Cast Chrome 1968-90 BT-FLH
39-0913 FXST-FXWG
Installed 39-0352 As Above Cast Raw for painting,
Less hardware lens and strips
39-0413 — Cast Gold 1968-90 BT-FLH
FXST-FXWG
39-0940 71241-91 Cast Chrome 1991-95 BT FXST
37-9121
Installed Chrome Dash Mount Stud Kits include
stud, nuts, nylon washer and either skull or
acorn nut, fit 1968-up cast dash panel on
FXST-FL-FXWG when choke cable is not
used.

VT No. Type
FLH-FXST Dash Kit features chrome cast dash with lens and 37-9121 Acorn
hardware, 6-post switch, choke cable and knob, all mounting 37-9122 Skull
hardware and trim strips. Stock on 1968-84 FLH- FXWG, 37-0573 Stud only
1984-95 FXST-FXWG is 2240:60 ratio. Can be adapted to all 1975-95 Dash Hardware
31/2 and 5 gallon tanks. Dash base has wiring and sockets. Kit includes parts pic-
Spacer kit VT No. 39-0209 is included to mount on 1984-99 tured to fit the FLH-
Flat side Tanks. Choose the proper cable for each application. FXWG-FXST cast type
VT No. Type dash, stock or
39-0913 1:1 Ratio 39-0383 and 39-0352.
39-0914 2:1 Ratio VT No. 39-0382
39-0972 As Above without Speedometer
39-0967* As Above without Speedometer 39-0345 Late Dash Parts. Pieces fit late
39-0962 2240:60 Ratio cast dash panel 1968-95 FLH-
39-0919 1:1 Ratio with Tach FXWG-FXST.
39-0920 2:1 Ratio with Tach
*Note: Includes plain unwired dash base. VT No. OEM Year/Item
1:1 How to choose the right Speedometer Ratio 39-0345 71134-68 Support
Ratio Fits 4-Speed FL and FX models with transmission- 39-0346 Set 1975-95, Lens Set
driven speedometers 1968-83. 39-0347 71141-68 Retainer
39-0348 71297-68 Lens clip
2:1 Fits FL models with transmission-driven speedome- Choke Cable Nut Kit includes nut
Ratio ters 1947-67, and Sportster®, FX and FXR with 7638, and seal 27451-82 for dash
front wheel speedometer drives 1973-90 (except mounted choke on FL-FXWG-FXST
Softail® and 4-Speed FXWG). May also be installed models.
on Sportster®, FXR and Dyna Glide® with front VT No. 37-8942
wheel drive speedometers 1991-94 if the self-can-
celing turn signal feature is forfeited. Dash Panel Decal replaces 71300-79 on 1979-93
FL-FLH-FXWG Black matte finish, adhesive
2240:60 Fits all Softail® and 4-Speed FXWG 1984-90 and backed, 5 pk.
Ratio 4-Speed FL with front wheel speedometer drives VT No. 48-0423
1981-84. May also be installed on models 1991-95
if the self-canceling turn signal feature is forfeited.

356
2 or 3 Lite
Dash Kits

BIG TWIN
V-Twin Dash
39-0111 39-0110 39-0144 Kits are
shipped
39-0893
Display
Packaged!
39-0892
2 or 3 Lite Dash Kit
is complete as illus-
trated. Can be
ordered with plain
Dash Panels 39-0138 base, or
VT No. OEM Type Finish wired 39-0958 two
39-0111 71271-56 2 Chrome lite, or 39-0959
39-0953 71271-56 2 Raw three lite base with
39-0110 71272-62 3 Chrome sockets and bulbs.
39-0144 Without key switch hole Chrome Includes either 1:1
39-0893* Smooth 3 Chrome or 2:1 ratio speedo
39-0892* Smooth — Chrome 39-0910 and the correct 5
*Note: Fits XL gauge. 91.5 mm opening for 95-00 XL-FXD Speedo post key switch with
Cateye Dash Kit is complete as 2 keys. Order Plainbase dash kit when it is not desired to rewire
illustrated. Packaged on 18” x 24” harness for dash lighting. Choose proper cable for each applica-
board for point of purchase dis- tion. Nothing else to buy! 3 lite dash kit pictured. Can be mount-
play. Can be ordered with either ed on 1984-95 FXST-FXWG models. Packaged on 18” x 24” V-
plain (39-0129) base, or wired TwinTM display board.
(39-0126) base with sockets and 39-0907 39-0910
bulbs. Includes either 1:1 or 2:1 2 Lite 3 Lite
ratio Speedo and the correct 5 post key switch with 2 keys. Dash Dash
Order “Plain Base” dash kit when it is not desired to rewire
harness for lighting base included is 39-0129. Order cable
separately. Can be mounted on 1984-91 FXST and requires
39-0209 Spacer Kit.
VT No. Type
39-0921 2:1 With Tach, includes wire base
39-0922 1:1 With Tach, includes wire base VT No. Type
39-0112 Dash Panel 39-0904 3 Lite Plain Base 1:1
39-0129 Dash Base 39-0951 3 Lite Plain Base without Speedometer
39-0591 39-0112 39-0897 2 Lite Wired Base without Speedometer
39-0905 2 Lite Plain Base 1:1
39-0906 3 Lite Plain Base 2:1 39-0964
39-0907 2 Lite Plain Base 2:1
39-0415 39-0908 3 Lite Wired Base 1:1
39-0909 2 Lite Wired Base 1:1
Skull Dash Mount Brackets will install dash and electronic 39-0910 3 Lite Wired Base 2:1
speedo to 1996-up FXDWG, FXST stock tanks. Kits include 39-0911 2 Lite Wired Base 2:1
bracket set only. Order dash switch separately. 39-0964 3 Lite Wired Base 2240:60
VT No. Item 39-0965 2 Lite Wired Base 2240:60
39-0591 Dash Mount V-Twin Dash Kits are available with the popular tach-speedo
39-0415 Skull Dash combination included. Can be wired to 1978-up FX-FL models
39-0112 Cateye Dash with a tach that is triggered by coil impulse. See instructions
39-0591 for tach wiring. Wired base includes light sockets and all hard-
ware for installation.
VT No. Type Ratio
39-0915 2 lite 2:1
39-0916 3 lite 2:1
39-0596 39-0917 2 lite 1:1
39-0918 3 lite 1:1
39-0591 Dash Mount Kit used on FXDWG one piece gas tank.
Order dash, speedo and switch separately.
VT No. Item
Warranty- All Instruments sold as individual pieces or in kits are covered under our warranty
39-0591 Dash Base Kit “Replacement Only” Provision. Gauge related item part numbers begin with a 39 prefix. No
39-0594 Mount Ring credit will be issued for these items as they are exchange only.

39-0596 Dash Plate

357
FLH Speedometer A A-Black 0-120 MPH 1972-84 FL
model accepts reset knob 39-0134.
FLH Speedometers have 5/8” male fitting to attach cable as VT No. Ratio Face
listed below except 2240:60 type which have 12mm thread. 39-0307 1:1 0-120 MPH
39-0324 1:1 0-80 MPH, Kilo
39-0328 (A) 1936-39 White features 39-0329 2:1 0-120 MPH
A long style early needle, 39-0375 2240:60 0-120 MPH
accepts reset knob 39-0134. B-Police Special Speedometers
39-5050 has white needle. feature black face with white numer-
VT No. Ratio als and needle.
B
39-5050 1:1 39-0932 2:1 0-120 MPH
39-0305 1:1 39-0327 2:1 0-100 MPH
39-0328 2:1 39-0322 1:1 0-120 MPH
39-0302 39-0378 2240:60 0-120 MPH
39-0376 2240:60
C-1948-61 Type Green feature
(B) Silver & Black green and gold graphics.
B VT No. Ratio 39-0304 1:1 10-120 MPH
39-0302 1:1 39-0301 2:1 1-12 MPH
39-0313 2:1 C 39-0861 2:1 10-120 MPH
(C) Silver-Black (1-12) with sil- 39-0865 1:1 1-12 MPH
ver numerals1962-67. 39-0374 2240:60 10-120 MPH
VT No. Ratio 39-0861 39-0865
39-0306
C 39-0306 1:1
39-0326 2:1
39-0377 2240:60

Back of
Speedometer
Gasket

Bezel Bezel/Lens Kit fits FL Speedos,


A B include stainless bezel, glass
lens and sealing gasket.
Lens VT No. 39-0333
1940 Style Speedometers are for FL. Features orange or white airplane style
needles with silver numerals over black background. Great for restoration of
1941-47 models, accepts reset knob 39-0336.
Warranty
C C VT No. # Ratio Needle All Instruments sold as individual
39-0298 A 2:1 Army pieces or in kits are covered under our
39-0308 B 1:1 Orange warranty “Replacement Only”
Provision. All gauge related item part
39-0300 B 2:1 Orange numbers begin with a 39 prefix. No
39-0379 2240:60 Late credit will be issued for these items as
39-0299 C 2:1 White they are exchange only.
39-0458 C 2:1 White (Dome Glass)
39-0458 39-0410 — Orange Needle Only
39-0393 39-0428 39-0427 39-0426

Replica Speedometers features glass lens with stainless narrow bezel in 2:1 ratio with a 5/8” male cable fitting. Reset knob includ-
ed. To fit front wheel applications.
VT No. YearNeedle Type Glass
39-0403 39-0338
39-0393 1936-39 Black Thin Flat 37-0519
39-0406
39-0945
39-0428 1936-39 Black Thin Dome
39-0427 1940-45 White Airplane Dome Reset Knobs. Order for proper applications.
39-0426 1946-47 Orange Airplane Dome VT No. OEM Years/Type
Speedo Adapter Stud will allow the use of 39- 39-0403 67215-89 1981-95 FXST 39-0946
0134 later knob in speedo with alloy knob. 37-0519 67117-85 Screw for Above,10 pk
VT No. 39-0173 39-0406 1981-95 FXST
Ratios 39-0338 Alloy All Female
2:1 Ratio Bob Speedos fit 1936-67 transmission drive type or
1973-up FX-XL front wheels.
39-0945 67108-83 1987-94 FXLR,
1:1 Ratio is for 1968-80 FL, or 1971-72 FX trans drive. 39-0946 67122-85 1985-94 FXR, FXRS,1991-93 All Dyna
2240:60 Ratio fit 1981-84 FLH, 1981-95 FXWG-FXST
front wheel drive, replacing 67027-81B

358
39-0453 Speedometers
39-0386 FLH-FXST-FLST Speedometer with Tach is

BIG TWIN
available in 1:1 or 2:1 ratio, features built in
39-0581 electric tach for operates from coil impulse.

32-0587
VT No. Ratio Year
39-0386 1:1 1968-80
Electronic Speedometers fits 1996-up ST, FXWG models.
39-0387 2:1 1981-90
VT No. OEM Year
39-0380 2240-60 1991-95
39-0453 67027-96C 1996-98
39-0449* 67033-99 1999-03
39-0581 68820-98 2000-up Speedo Sensor Harness
used with the new speedos that use an electronic speed sensor.
32-0587 67418-99 1996-98 Harness
*Note: Can also be used to update 1996-98 models but requires
separate purchase of wiring harness 39-0767
39-0549 39-0179

39-0767
Speedo Reset Knob fits 1998-up models. 120 MPH-180 KMH late FXST-FLST
VT No. Item Model Speedometer features 1989-95 style
39-0549 Reset Knob All graphics for Fatbob dashes.
39-0564 Reset Knob Kit Accepts 39-0403 reset knob. 39-0929
39-0767 Pre wired harness, plugs directly to 96-98 Softail OEM features signal cancel switch and 1 wire
harness when upgrading to a new electronic speedometer. VT lamp socket.
No. 39-0449 or 39-0651 Speedometer sold separately. VT No. OEM Type Ratio Year
39-0768 Pre wired harness, plugs directly to 95-96 FLHR/I 39-0396 — MPH 1:1 1968-8139-0396
OEM harness when upgrading to a new electronic speedometer.
VT No. 39-0449 or 39-0651 Speedometer sold separately.
39-0179 Reset Boot

39-0651
Installed
Speedo-Iso-Support is a molded rubber support to increase
Digital Speedometer Assembly. speedo rigidity and reduce vibration for FL-FXST-FXWG-FLST
VT No. Type Year use in conjunction with Speedo-Iso mount pin kit VT No. 28-
39-0651 ST 2000-up Tach Speedo 1952. Kit includes 28-1952 and 28-0419.
FLHR 1995-up VT No. Item
39-0588 FLHR 2000-up Speedo 28-0419 Support
39-0795 ST-FLHR 1999-07 Speedo 28-0155 Kit
FLH Speedometer Isolation and Mount Speedo & Tachometer Lamp Sockets fit FX-XL models or FL as
noted.*Note: Cloth covered wired all other numbers are vinyl covered
Kit mounts speedometers with 3/8” holes
VT No. OEM Fits Model
replaces 67066-76. Kit includes 2 pins, 33-1959 67327-78 1979-85 FX-XL
clips, bushings and molded outer ring. 33-1960 92045-76 1976-77 FX-XL
28-1952 Kit 33-0537 71158-86A 1986-95 FLST
33-2171 67034-83 1983-86 FX-XL
12-0594 Snap Ring Only 33-1933 67202-86 1986-90 FX-XL
28-0139 Seal, 1989-up ST 33-1934 67107-83 1983-90 FX-XL
33-1935 67107-91 1991-up FX-XL
39-0135 71151-67B 1967-73 FX-XL
33-2008 Mini Gauge 48mm —
33-2039 Mini Gauge 60mm —
33-0531 71151-48 1948-85 FLH
33-0529* — 1948-85 FLH
33-0537 71158-86B 1986-94 FL
33-0148 67184-94 1995-up FL
359
Mini Gauge Kits 39-0368 39-0575

48mm Deco or 60mm Mini Speedometer and Tachometer


Kits include gauge, chrome bracket and rubber handlebar
clamp and proper cable which can be installed without any
adapters or modifications.
48mm 60mm
Deco Mini Radio Model/Years
Speedometer
39-0368 39-0315 2:1 1973-95 FX, 1981-84 FL 39-0367
39-0370 39-0371 2240:60 1981-96 FXST-FLST
39-0598 39-0575 Electric 1995-up FXD
1996-up FXST
Tachometer
39-0367 39-0392* Electric 3-wire type
31-9997 Fits All Chrome Y mount Billet Gauge Mount fits
33-2008 Fits All Light socket with bulb mounted on 11/4” riser bars.
33-2047 Fits All 12 Volt bulb, 10 pack Bracket will accept 48 mm
Note: For use on 1978-up models with coil triggered tach, gauge.
Green Negative wire goes to negative side of coil. Red wire VT No. 39-5509
goes to ignition side of key switch. Tach head must be ground-
ed by black wire.
Cable 36-0512 fits 39-0314 & 39-0316 kits.
Cable 36-0603 fits 39-0315 kits.
39-0550 39-0435

39-0599
Installed

Digital Speedo Tach has the following functions:


• Bar Graph Tach
• High Beam
39-0437 • Neutral
Mini Gauges includes cable and mount clamp and 4 LED • Oil Pressure
indicators. Note: 39-0556 & 39-0437 includes LS Speedo drive • Turn Signals
for FXD models. Note: Only the 60 mm size gauges feature • Digital Odometer
4 LED lights. • Trip Meter
• Blue-High Beam 39-0456 • Unit measures
• Green-Neutral 110mm ((L)x57mm (H) x 38mm(W).
• Red-Oil VT No. Item
• Yellow-Turn Signals 39-0599 Gauge
31-0984
White Face 31-0984 Bracket
48 mm 60 mm Ratio Item Year
39-0435 39-0550 2:1 Speedo 1973-94
39-0436 39-0561 2240:60 Speedo 1981-94 ST
39-0437 39-0556 2:1 Speedo 1995-99
39-0438* 39-0576* 1978-up Tachometer Electric
39-0456 39-0456 Knob Speedo 31-0877
*Note: Does not have LED indicators.
39-0435, 39-0436, 39-0550, 39-0561 have turn signal lights,
Pre-90 models tap into orange wire exiting turn signal flasher Chrome Billet Fork Tube
1991-up models signal indicator light can not be used Gauge Bracket permits
White Black quick and easy installation of
Face Face mini 48 mm gauges to
31-0877
3-LED 4-LED exposed 41 mm fork tubes.
Installed
39-0439 39-0578 2:1 Speedo 1973-94 Gauges are sold separately.
39-0440 39-0579 2240:60 Speedo 1981-94 ST VT No. Fork Size
39-0441 39-0580 2:1 Speedo 1995-99 FXD 31-0876 39mm
*Note: Does not have LED indicators. 31-0877 41mm
Chrome Mini-Gauge Bracket mounts to Chrome Clamp includes molded rubber insert to
handlebar top clamp/riser on FX-FXR mod- attach mini gauges to handlebars for less vibration.
els to hold tach on Speedo units. Great for VT No. 28-0325
adding electric tach to FXST models. Gauge is not included.
VT No. 39-0931
360
39-0858 39-0859 Tachometer

BIG TWIN
39-0417

39-0593 39-0860
39-0433

Multi-Colored Mini
Gauges. 60 mm gauge
features a 2.4” polished
stainless body with a white
60mm Mini Electronic Speedo/Tach. Speedo features easy face, total length of 2.7”.
push button recalibration and re-settable trip meter, with LED Units include a chrome
lighting. 8000 RPM Tach has LED lamp. All units have black bezel with choice of red,
face and include clamp. Order 12mm speedo cable separately orange, blue, yellow, white,
39-0434
on mechanical device speedo only. green or purple by the
Three functions are (1)accumulated mileage (this can not be reset), (2) Trip 1 (can
check total mileage for 1 full gas tank, can be reset to zero), (3) Trip 2 (calculate
push of a button. Works on 12 v systems. Tach adapter required
mileage from A to B destination, can be reset to zero). for use with single fire ignition. Speedometer accepts 12 mm
VT No. Ratio Type Item drive cable. Order clamp separately.
39-0858 2:1 Mechanical Drive Speedo VT No. Gauge Ratio
39-0859 2240:60 Mechanical Drive Speedo 39-0417 Speedo 2:1
39-0593 Electronic Drive Speedo 39-0433 Speedo 2240:60
39-0860 0-8000 RPM Tach 39-0434 Tach Electric
39-0575 Electric Tach & Speedos fit models
1978-up for tach and 1995-up for
speedo applications. Units include
gauge, bracket and clamp.
39-0202
VT No. Item Year
Installed
39-0575 Speedometer 1995-up
39-0392 Tach 1978-up
39-0203 Housing

39-0789

39-0563
80mm Electronic Gauge features stainless housing and Y
bracket.
39-0204 VT No. Type Year
39-0563 Tach 1978-up
Chrome 60mm Tachometer Housing Kit includes bracket (to
39-0789 Speedo 1995-up
mount to ST and FXDWG fork stem bolt) and 60 mm electric
tachometer. or electric speedo to fit 1995-up models. Housing 60mm Electric Speedometer fits
39-0560
which is available separately may be fitted with any 60mm elec- 1996-up models with electric sensor.
tric speedo or gauge. Unit features LCD odometer readout
VT No. Item and polished stainless case. Bracket
39-0202 Tachometer Kit and clamp available separately.
39-0204 Speedo Kit VT No. Item
39-0203 Housing Only 39-0560 Speedo
Chrome Billet Housing will accept 48 mm 31-9997 Y-Bracket
electronic tachometer or speedometer. 28-0325 1” Clamp
VT No. 39-0116 Chrome Billet Speedo Tach
Assembly clamps to 1” or 1 1/4”
bars and includes speed, RPM and
temperature functions.
VT No. 39-0758

361
39-0212

39-0941
39-0142 39-0397

Gauge 39-0400 39-0942 39-0971

Mounts
39-0141

39-0162
39-0213

Speedo & Tach Brackets in chrome fit FXR models. The 39- 39-0394
0407 is the flexible black rubber visor. The 39-0397 includes
visor.
VT No. OEM Lite Years Type
39-0142 67053-83 3 1983-91 Single
39-0397 67053-86 4 1986-91 Single
39-0395 39-0943
39-0941 67083-92 Slot 1992-94 Single
39-0212 67293-95 1995-05 Single
39-0141 67110-83 3 1983-91 Dual
39-0400 67036-86 4 1983-91 Dual
39-0942 67167-92 Slot 1992-94 Dual
39-0971 68513-92 Indicator Lamp Bezel for Above
39-0401 39-0954
39-0213 67294-95A 1995-05 Dual
39-0407 67039-83 1984-91 Rubber
Indicator Lamps for 1986-up FX-FXR-FXD for A& E mounts.
VT No. OEM Color Type 39-0955 39-0956 39-0957
33-2022 68489-86 Red Oil P.
33-2023 68574-86 Green Neutral
33-2024 68023-92 Blue Hi-Beam
33-2025 68695-91 Green Turn Signal 1991-up Chrome Gauge Covers fit FXR models.
VT No. OEM Year Type
FX-FXRS Gauges 39-0162 Set
39-0395 67092-85
1984-90 Tach & Speedo
1984-94 Tach
Replacement Clear Lens replaces fogged, 39-0394 67090-85 1984-90 Speedo
cracked or broken lens on stock gauges 1982-83 39-0943 67091-91 1991-94 Speedo
FXR models. Cut off old lens and plastic-seal 39-0401 67103-83 1983-90 Lower Speedo
new one in place. Sold each. 39-0954 67103-91 1991-up Lower Speedo
VT No. 39-0391 39-0955 92061-83 1983-up FXR Rubber Cushion
31-3964 Speedos have full black plastic 39-0956 67104-83 1984-91 XL Rubber Cushion
case and include brackets. 1987-up FXLR
Brackets replacement plastic 39-0957 67121-92 1992-up XL Rubber Cushion
lens, and fork tube plugs to Speedometer Heads fit front wheel drive.
accept bracket mountings are 0-120 MPH. Fits 1986-93 FXR. Replaces
sold separately. 67020-85A.
VT No. OEM Fits/Item VT No. 39-0934*
39-0372 92020-74B 0-150 Mph *Note: With auto turn signal switch
1982-83 FXR-FXRS
31-3964 67316-74 Speedo bracket Chrome
39-0391 — Lens only, each
33-0133 71090-64 12V Bulb Tachometer Replacement Type, 0-
8000 rpm. Order lamp separately. Fits
1983-87 FXRS, Electric, 1987-93 FXRS-
FLT
FLT Dash Console includes tach and
SP, FXRS-CON, 1983-85 FXRT,
Electric. Replaces OEM# 67042-85
VT No. 39-0935
speedo housing for 1981-84. KM/H.
VT No. 39-0398

362
Chrome Dash Panel Extension
fits FLT with shorter seat.
VT No. 39-0221
Tank Dividers
39-0928

BIG TWIN
39-0926

39-0405 Louvered Dash Plates are chrome steel


with protective foam strip backed for easy
installation.
VT No. 39-0405 39-0926
Installed
Tank Panel Black
Rubber Divider for
1984-99 FXST Chrome Die Cast Tank Trim Panels replace existing rubber
models. divider on 1984-99 FXST-FLST with die cast dash.
VT No. 28-0714 VT No. Years/Model Type
39-0926 1984-99 FXST Chrome
39-0927 1984-99 FXST Eagle Spirit
39-0928 1984-99 FXST Gold Inlay ES
37-9129 FXST Screw Kit
28-0433 Rubber Pad fits B, C, D
Chrome Panel Edging Chrome Dash Panel Extension
slips on sheet metal extends the look of the dash on
dash panels, hub cap 2000-up ST models. Replacing
edges for decorative 71283-01.
use, in 10 foot roll. VT No. 39-0429
VT No. 37-8943
Tank Panels are heavy, waterproof,
39-0217
black leather panels cover the gap
between the Bobbed Gas Tanks. All pan-
els feature a leather accent panel, top
stitching, mounting straps and nickel sil-
ver hardware. Fits 1980-99 FXWG-
FXST w/cast dash. VT No. 28-0558
39-0222
Leather Tank Pouch Panel with
built in slip pocket for models listed Chrome Dash Panel Extension fits FXDWG.
below. Replaces existing tank panel. VT No. Year
Fits 1990-up FXDB. 39-0217 1995-2003
VT No. 28-2236 39-0222 2004-up
FXST Tank Panel Mount Nuts and Screws.
28-2236
VT No. OEM Item
37-9127 8108 Speed Nut, 10 pk
37-9128 61641-84 Bushings, 5 pk
37-8700 Screw Chrome Button, 10 pk
37-9129 Kit As above

Dash Panel
Chrome Dash Dress Up 39-0424
Kits include dash, panel, Dash
rubber strip and chrome
allen screws. Fits 1988-92
FXRS.
VT No. 39-0923 Panel 39-0412
FXRS Chrome Dash & Panel for 1988-92 models.
Order bolt kit separately.
39-0923 VT No. OEM Item Fits
39-0424 67189-95 Dash 1995-03 FXDL
Chrome Center Tank Panel for the 39-0412 67189-88 Dash 1988-92 FXRS,
split tanks of 1977-84 FXS-FXSB- 1991-94 FXDL
FXEF-FXB. 39-0425 61655-91 Panel 1991-03 FXDL
VT No. 39-0104 39-0411 61635-88 Panel 1988-92 FXRS
28-0554 67119-85 Rubber Trim Dash All
28-0200 61648-85 Rubber Trim Panel All
37-8706 1/4 x 20 x 11/2 Dash Mount Screw

363
ST Oil Tanks 40-0004

Hardware

40-0464 40-0005

40-0194
40-0195

Chrome Oil Tanks fit 1986-99 ST frames.


VT No. Oil Fill Shape Finish
40-0194 Center Hex Chrome
40-0195 Side Hex Chrome
40-0004 Center Keg Raw
40-0005 Center Keg Chrome

40-0229

40-0468

40-0230
Steel 6” Diameter Round Oil Tank fits FXST style Rigid and
stock ST frames. Utilizes stock front & rear ST mount. Top
Round Oil Tanks are 3.5 quart and utilize 1986-99 stock type
brackets must be fabricated for installation to use with custom
front and rear FXST mounts. 6.5” x 11.75” long.
frames. Order bracket set separately.
Raw Chrome Fill
VT No. Finish
40-0229 40-0231 Center
40-0464 Chrome
40-0230 40-0232 Side
40-0468 Raw
31-0221 Brackets
37-8961 Drain Plug 40-0678
SS Line Set use with bot-
tom feed custom round oil
tanks on ST models.
VT No. 40-0680

Chrome Maltese Oil Plug fits ST and FXE


tanks.
VT No. 40-0227

Wide Wrap Around Oil Tank is 14” wide for custom wide rigid
Oil Tank Mount Kit includes 2 weld on or FXST type frames. Features top iso mount design.
tabs and Iso bushing and sleeve set for VT No. 40-0678
top mount oil tanks.
VT No. 51-0631

364
Oil Tanks

BIG TWIN
40-0187 Installed

40-0479
Installed

40-0478
Domed Round Tank fits ST models, center fill.
VT No. OD Finish
40-0478 5.5” Chrome 40-0187
40-0479 5.5” Raw
40-0593 6.5” Chrome
37-8961 Drain Plug
40-0192 Installed

40-0187

6”Round Oil Tanks fit ST and custom frames will accept 40-0186
12N16 battery sizes. 31-0221
VT No. Finish Oval Oil Tanks will mount to stock or custom ST frames right or
40-0192 Chrome left side belt drive applications. Tanks accept stock battery.
40-0193 Raw Order bracket set separately.
VT No. Finish
40-0186 Chrome
40-0187 Raw
31-0221 Brackets
37-8961 Drain Plug

40-0477
31-0859
51-0529

40-0476 Oil Tank Mounts for use as center post mount when installing
Installed ST style oil tanks.
VT No. Item
51-0529 Tube Mount
31-0859 Tank Mount

Rocket Oil Tanks is 5” diameter to fit Rigid or ST models.


VT No. Finish Lines
40-0477 Chrome Left
40-0476 Raw Left
40-0486 Chrome Right
40-0487 Raw Right
37-8961 Drain Plug

365
Oil Tanks 00-up ST 40-0189

31-0685
2000-up Chrome Oil 40-0189
Tank fits ST models. 40-0191
Replaces 62498-00A. Installed
VT No. Item
40-0014 Tank
31-0771 Chr Top Mt
31-0685 Mount Kit

2000-06 Braided Oil


Line Kit fits Softail 40-0191
models with TC88B
engine and includes
stainless lines, 40-0191
chrome fittings, O- Installed
rings and clips
replaces 63860-00.
VT No. 40-0650

Oil Line Fitting features push in release button


for installation 2000-up.
VT No. 40-0497

Oil Drain Plug for 1990-up Softails


to seal oil hose Round Oil Tanks fit 2000-up TC-88-ST models with side fill.
VT No. OEM Year Tank is 5.5” diameter, 11.75” long and requires removal of coil
40-0496 40-0496 62725-90 1990-00 bracket and relocation of coil. Order mount kit separately.
40-0498 VT No. Finish
40-0498 60328-98A 2001-up
40-0191 Chrome
Billet Oil Drain Block allows remote 40-0189 Raw
mounting with drain plug. 37-8961 Drain Plug
VT No. 40-0485 31-0685 Mount Kit

FXST Battery Hardware for 1984-99 Softail models.


VT No. # OEM Item Year
28-2217 A 66105-77 Strap 1984-92
28-0138 B 66004-93 Clamp Pad 1993-99
31-0260 C 66185-93 Clamp 1993-99 FXST
Chrome Oil Tank fits 1982-94 28-0136 D 66109-93 Front Strap 1993-99
FXR models. Replaces 62406-81. 28-0137 E 66111-93 Rear Strap 1993-99
VT No. 40-0094 28-0878 — Strap 2001-up
37-8933 F 10067 Vent Clamp 50 pack
28-0423 G 66210-85B Tray Insert 1986-97
28-0218 G 66210-97 Tray Insert 1998-99
Oil Tank Plug is constructed of rubber with
28-0256 G 66210-00 Tray Insert 2000-up
chrome cap for tanks which accept a push in plug.
28-0789 G 66210-07 Tray Insert 2007-up
VT No. 28-0219
28-0539 H 66309-84 Pad Pair
66103-74

366
ST Oil Tanks

BIG TWIN
40-0393 40-0394

40-0396

Chrome FXST Oil Tank is three quart with bottom exit hose
fittings, battery box dimensions of 77/8 L x 4 W for 1984-99.
Some years may require “T” fitting for oil drain. Order bracket
kit separately.
VT No. Item
40-0396 Tank
40-0535 “T” Fitting FXST Oil Tanks replace 62498-86, 4 spigot type for 1986-99
Center Fill Tank fits Softail, FXST-FLST. Features factory welded seams, 3 quarts.
40-0026 1984-99 ST models VT No. Finish
and features threaded 40-0393 Primer
inserts on top for cus- 40-0394 Chrome
tom or stock mount- Chrome Winged
ing. Tank fits 1989-99 ST
VT No. Finish models.
40-0025 Chrome VT No. 40-0461
40-0026 Raw

FXST-FLST Oil Tank


Mount Kit includes 2
chrome brackets, Iso
mounts and bolts for
1984-99 mounting. 40-0490
VT No. 31-0221

Chrome Oil Tank Mount Set


features contour design. Fits
stock and custom ST frames
1986-99. ST Oil Tank features center fill and side wings, 4 spigot type for
VT No. Item 1986-99 ST models, 3 quart with stock mounts.
31-0754 Set VT No. Finish
31-0757 Rear Mount Only 40-0460 Raw
40-0490 Chrome
Oil Drain Plug for 1990-00 Softails to seal Iso-Mount Chrome Cover cov-
oil hose. Replaces 62725-90. ers black 1/4” Iso studs. Pair.
VT No. 40-0496 VT No. 37-0877
40-0496

Billet Oil Drain Block allows remote


mounting with drain plug. Chrome Iso Mount Kit
VT No. 40-0485 includes (2) 1/4 x 20 Iso
mounts and (2) chrome Billet
covers.
VT No. 28-0565

367
Oil Tank Plugs 40-0361

40-0659

40-0668 40-0503

40-0556
40-0597
40-0813

40-0470
40-0600
40-0599
40-0886 40-0887 40-0888

28-0219
40-0227
Oil Temperature Dipstick
• Feature LCD read out for ST’s.
• Push button for 5 second readout.
• Red light shows for extreme temperature! Over 275 degrees!
VT No. Year
40-0659 1984-99 40-0557
40-0668 2000-up 40-0495
Oil Temperature Dipstick features
• Lighted LCD readout 40-0196
• Fahrenheit or Celsius operation
• Replaceable Battery
Round Hex 7354-2
VT No. Year Model VT No. Year Model
40-0597 1996-2006 FLT 40-0885 1999-06 FLT Oil Tank Dipstick & Temperature Gauge Plugs. Stock dip
40-0598 1993-98 EV FLT 40-0886 2007-up FLT sticks also available, replaces rubber plug in caps.
40-0599 99-05 TC88 FXD 40-0887 2007-08 ST VT No. OEM Type
40-0600 92-98 EV FXD 40-0888 2006-08 FXD 40-0503 — Temp Gauge fits FX-FL, long
A-Drain Plug fits oil tank drain with 5/8”-18. Drain Plugs 40-0361 62666-87 Short 25/8” Temp Gauge
VT No. Finish — 1984-99 FXST-FLST
8610-1 Chrome 40-0470 — Short Maltese 2 5/8” 1984-99 FXST-FLST
8611-1 Cadmium 40-0556 62896-00 Temp Gauge, 2000-up FXST-FLST
8612-1 Black Oxide 28-0219 — Oil Tank Cap, all models
37-9067 Washer 6700B 40-0227 — As Above with Maltese
B-Chrome Plug with gasket fits all 1981-up Big Twins with 1/2- 40-0495 62625-70 Dipstick fits FL-FX
20 thread. 40-0557 62857-99 Dipstick fits 1999-05 Dyna
8493-2 Plug with gasket 40-0196 Maltese 1965-84 FX-FL
40-0329 Chrome Allen Style Plug 7354-2 Custom 11/4” x 20 Thread
15-0685 Gasket only
37-0095 37-0005 37-0005 40-0895

Magnetic Drain Plugs prevent metal particles from


40-0685
circulating through engine and transmission cases, oil tank, etc.
VT No. OEM Size Use
37-0096 707 1
/2 x 13 74 Trans Oil Temperature Gauge fits pre99 ST tank.
37-0097 700 3
/8 x 24 BT Case Plug 74 & 80 VT No. Type
37-0095 60348-65A 1/2 x 20 74 & 80 Inner Primary 40-0685 Digital
37-0098 720, 706A 5/8 x 18 Oil Tank & Time Hole 40-0895 Analog
37-8934 734-739 1
/8 x 27 NPT 1987-89 BT Primary
Trans, FXST-FXR
37-0099 739A 1
/8 x 27 NPT 1990-up BT Trans 40-0660 40-0661
37-9242 1
/8 x 27 As Above with Hex
37-8961 718 1
/4 x 18 NPT Chain Cover Chrome Dip Sticks.
37-9217 722 5
/8 x 18 FXR Drain VT No. OEM Model
40-0498 60328-98A 01-up ST Tank 40-0660 62681-92A 1991-98 FXD
37-0005 60391-04 99-06 FX-FXD 40-0661 62681-93 1993-98 FLT

368
Oil Fittings for Big Twin.
VT No. # OEM Item
40-0566 F 63533-41 Straight
Oil Related

BIG TWIN
12-1412 A 63533-65 Oiler Return 31-9000
40-9982 B 63541-70 Oiler T, Rear Chain
40-0542 D 16302-81 Crankcase 45°
40-0578 D Chrome As Above 1/4”NPT
40-0543 D 16304-87 Crankcase 90°
40-0579 D Chrome As Above
40-0549 D 16305-99 Elbow, 1999-up
40-0580 E 25260-78 1978-83 Crank to AC
40-0551 F 25259-93A Straight 1993-up
40-0552 F 26314-99 Straight 1999-up
17-0519 G 62375-57 Elbow
40-0553 G 63554-90 Elbow
40-9992 40-9993 40-9994
31-9007 31-9008

Nipple Nuts & Tube Ends will attach to tapered tank type fit- 31-9001
tings VT No. 40-0514 and will accept braid or rubber hose.
VT No. Item Oil Line Separators are a neat clean way to separate and
40-9975 Nut, 3 pk route any 3/8” or 5/16” braided or rubber oil line.
40-9992 Straight Tube, with nut VT No. Finish Hole U/M
40-9993 90° Elbow, with nut 31-9000 Polished 2 2
40-9994 45° Elbow, with nut 31-9001 Chrome 2 2
40-0514
40-0514 Fittings 31-9008 Chrome 2 2
40-0566 40-0521 31-9007 Chrome 3 1
Chrome Oil Line /Wire
40-0519 Guide holds (3) 3/8” lines.
Tie wraps may be used in
Oil Line Fittings for 3/8” hose, chrome plated conjunction with hose
in five pack. Thread is 1/8” NPT. guide for installation.
VT No. OEM Type U/M
40-0566 63533-41 Straight, Replica 5 VT No. 40-0221
2070-1 63533-41 Straight, Replica Each
37-9263 Chrome Oil Line To Frame
40-0519 26496-75B 90° angle 5
Clamps available in size to
40-0521 Barbed Straight 5
fit frame tubes and 5/8” O.D.
oil lines.
VT No. Size
37-9262 1
37-9263 11/8”
37-9264 11/4”
Oil Line Clamp fits 2000-up ST
models, replaces 91333-06.
VT No. 40-0795

Chrome Male Fittings for gas and oil measured in NPT


thread and ID of line.
A-Straight B-90° Size
40-0525 40-0532 1
/8 x 5/16 Hose
40-0526 40-0529 1
/8 x 1/4 Hose Flex Chrome Hose Covering fea-
40-0566 40-0519 1
/8 x 3/8 Hose tures heavy gauge mylar construc-
40-0608 — 1
/4 x 1/4 Hose tion with chrome finish, 25 length.
40-0527 40-0530 1
/4 x 5/16 Hose VT No. Size
Chrome Male Female Fittings. 36-0552 1/4”
VT No. # Type/Size 36-0553 3/8”
40-9990 C 45° 1/8 x 1/8 NPT, Street Elbow 36-0554 1/2”
12-1416 D 90° 1/8 x 1/8 NPT
12-1419 E Straight 1/8 x 1/8 NPT
Male Plugs.
VT No. # Size
23-0611 F 1
/8 NPT, Chrome
40-0531 F 1
/4 NPT, Plain
37-8777 G 1
/8 NPT Hex Socket Plug, Plain
369
Oil Lines 40-9937

Pre Cut Kits for Big Twins. Genuine


40-9941
Russell “Pro-Flex” stainless steel lines
with polished clamps are pre-cut to exact
length for each application listed.
Sifton 1992-99 Braided Oil Line Kit fits Supplied with polished “Tube Seal” ends.
Softail models includes stainless lines, Chain primary kits include primary vent
seals and hardware as shown. Replaces and oil return lines. Use original T con-
63705-97. nector.
40-0664 VT No. Fits
VT No. 40-0651
40-9001 1986-91 FXST-FLST Basic
Line Kit
40-9910 1982-85 Oil Line Kit, FXR
40-9002 1987-91 Oil Line Kit, FXR

2000-up Braided Oil Line Kit fits Softail


40-0665
models with TC-88B engine and includes
stainless lines, chrome fittings, O-rings
and clips replaces 63860-00.
VT No. 40-0650

40-0666

Custom SS Oil Line Kit fits TC88 for cus-


tom applications. Includes 3 compression
fittings and 3 seal ends. Hose must be cut
for installation.
Twin Cam Chrome Vent Line fits 1999- Sifton Stainless Steel Oil Line Kits are VT No. 40-0467
up TC-88 FLT-FXD models, replaces accurately assembled for each model list-
45795-99. ed and feature aluminum fittings specifical- 40-9965
VT No. 40-0675 ly designed as a compact size for ease of
installation and stainless braided Teflon
hose.
VT No. Fits
Twin Cam Vent Line replace stock rub-
40-9937 1993-96 Dyna Wideglide w/Cooler
ber vent hose from motor to transmis-
40-9941 1994-96 Dyna Road King
sion. Includes all necessary fittings. Fits
40-0664 1990-91 ST
2002-06 FLHR, FLT, FLH.
40-0665 1992-99 FXR
VT No. Finish
40-0666 1993-99 ST
40-0031 SS
40-9965 Chrome

FXST Pre Formed Oil Lines.


VT No. # OEM Fits
40-0158 A 63572-86 Vent
40-0159 B 63556-87 Filter to Tank
40-0160 C 63550-89 Tank to Tee
40-0161 D 63553-90 Tank Drain
40-0162 E 63515-86 Tank to Pump
40-0175 63531-87 Pump to Filter

370
Oil & Fuel Line

BIG TWIN
Braided Stainless Hose in bulk lengths
to be cut to length as needed. Use
Compression Fitting and Hose Kit Econo-seal ends or hose clamps to
includes (6) reusable compression fittings attach to fitting. Warning: Not for use in
with 1/8” NPT threads for oil pumps and brake systems. Stainless Oil Line Kit includes (1) 10’
tanks, and 10 feet of 3/8” stainless steel VT No. Size Length (Ft) Brand 3/8” braided hose, (6) chrome econo-seal
braided hose. 40-0202 1/4 10 VT hose ends.
VT No. 40-0459 40-0200 5/16 5 VT VT No. 40-0418
Fuel-Oil Line 40-0207 5/16 10 VT 40-0223 40-0214
in 25 ft shop 40-0275 5/16 10 Sifton
rolls in rein- 40-0245 5/16 25 VT
forced black or 40-0276 5/16 25 Sifton
clear for fuel 40-0210 3/8 10 VT
use. 40-0277 3/8 10 Sifton
40-0876 3/8 10 VT
40-0244 3/8 25 VT
Black Clear Size 40-0278 3/8 25 Sifton
40-9999 — 1
/8”
40-0117 40-1250 3/16”
40-0118 40-1251 1/4” Russell Universal Pro System Oil
40-0119 40-1252 5/16” Lines features a unique compression fit
40-0254 — 5
/16” (6’) sealing system which ensures a positive
40-0120 40-1253 3/8” seal on 3/8” barbed type oil pump or oil
40-0253 — 3
/8” (6’) tank fittings. Constructed with stainless
40-0126 — 1
/2” braided hose and crimped on chrome
ends. Sold each.
35-0434
VT No. Length VT No. Length
40-5010 8” 40-5018 16”
40-5011 9” 40-5019 17”
40-5012 10” 40-5020 18”
35-0413 40-5013 11” 40-5021 20”
Stainless Hose Clamps are available in 40-5014 12” 40-5022 22”
Worm Gear type or Torro drive type. 40-5015 13” 40-5023 24” 40-0575
Torro drive clamps feature pressed tooth 40-5016 14” 40-5024 26”
and raised band edges to prevent dam- 40-5017 15 “
age to hose. Oil Pump/Tank
Worm Gear Torro Size Type Fitting.
35-0413 35-0434 1/4”-5/16” Fuel VT No. 40-0566
35-8031 35-0435 3/8” Oil

40-0584
Chrome Oil Line Fitting Set allow use
of 3/8” braided steel lines. Built in com-
pression fitting so no need for clamps.
Reusable 3 piece set.
VT No. Thread Fits
40-0575 1/2” NPT TC-88
40-0583 1/8” NPT Early
40-0584 1/4” NPT TC-88

371
Oil Filter Kit

40-0177
9821-4 40-0177
Installed
40-0178 Chrome Housing and Filter Kit fits 1999-06 FLT and 1999-
Kit 05 Dyna models replaces 26321-99A.
VT No. Item
40-0177 Kit
Chrome Oil Filter Housing fits 1992-99 Big Twin models, 9938-6 Acorn Mounting Kit
when the filter bolts to right front side of engine. 9939-6 Allen Mounting Kit
VT No. OEM Item 9939-6-P Polished Allen Mounting Kit
40-0178 Kit Chrome Housing with lines Oil Filter Canister Assembly. Filter
40-9958 26415-98 Chrome Housing Only can be fitted to 1965-84 FL and FX
40-9901 — As Above Smooth Style models by use of bracket 31-4003
40-9831 33519-92A Tube, Return or on FXST models 1984-99 using
40-9832 33520-92 Tube, Feed bracket 31-4000. Oil lines must be
40-9942 Set Above Tubes fabricated for these applications.
40-9959 63523-92 Tube Connector Order brackets, lines and fittings
37-0825 10112 Tube Clamp separately. Features slip on hose fit-
40-9957 Chrome Filter 1992-up FXDG tings which can be substituted with
40-0709 Chrome Filter 1982-up FXST screw in fittings to accept metal
9821-4 — Mount Kit, allen lines.
9822-4 — Mount Kit, acorn 40-0095
40-9834 63530-92 Nut
Oil Filter VT No. Item Finish
Housing Only. 40-0095 Complete Unit Chrome
40-0090 Complete Unit Chrome with Polish Top
40-0715 Replacement Filter
15-0616 Canister Rebuild
Big Twin Chrome Oil Canister Mount
Brackets. Oil lines must be fabricated and
routed for installation.Fits 1984-99 FXST,
40-9901 40-0093 40-0792 FLST.
VT No. Item VT No. 31-4000
40-9901 Housing
40-0093 Housing with hose 40-0874
40-0792 Fittings
V-Twin Customizer Dress Up Kit
includes chrome covers for oil filter
housing, tappet blocks and oil
pump on 1992-99 Big Twin 1340
models.
VT No. 42-0654
42-0731 42-0745 FXST Chrome Oil Filter
Oil Temperature Gauge has sensor with 1/8” x
Housing Kit fits with frame
27 thread to fit in oil tank or engine. Includes
mount unit.
reset button to record highest temperature dur-
VT No. Fits
ing ride.
42-0731 1989-91
VT No. Item Fits
42-0745 1992-99
40-0874 Gauge Kit —
Oil Filter Adapter fits 1995-up. 37-0959 Fitting 1999-up FLT
VT No. 40-0942 40-0793 2000-up ST

372
Chrome Billet Oil Filter Bracket fits
1992-99 Ev models.
VT No. 40-0594
Oil Filters

BIG TWIN
Billet Oil Filter Mount fits
1992-99 ST.
VT No.
40-0607 40-9911
Installed
40-0315

40-0315 Filter sold


Installed separately

40-0316
Alloy Generator Oil-Filter Adapter bolts in place of 2 brush
generator or alternator generator Big Twin case conversions,
use 40-0709 filter.
VT No. Item/Finish Radii Contour Oil Filter
40-0315 Adapter, Alloy Bracket. Long design covers oil
40-0316 Adapter, Chrome lines and connections. Fits
40-0709 Chrome Filter 1992-99 Ev models and S&S
Oil Filter Canister polished cases and motors with the
aluminum, 6” long by 21/2” mount holes. Includes filter.
diameter for Universal or front VT No. 40-9911
left side frame mounting.
Canister includes element.
Order chrome mounting brack-
et separate.

VT No. Item
40-0901 Canister
40-0380 Replacement Element
40-0902 Chrome Bracket
Pura-Flo Universal Clamp on Oil
Filter Kit includes filter and hose.
VT No. Item
40-0850 Kit
40-0709 Filter
Contour Oil Filter Bracket is 1/2” thick
with external fittings for 1992-99 EV
engines. Includes filter.
40-0952 VT No. 40-0653

40-0098
Billet Oil Drain Block allows remote
mounting, with drain plug.
VT No. 40-0485
Universal Oil Cooler-Filter Kit includes chrome spin on filter,
finned aluminum mount flange, with hose and clamps.
VT No. Item Finish
40-0098 Filter Kit Alloy
40-0952 Filter Kit Chrome
40-0709 Filter only Chrome
31-2131 1” Frame Clamps

373
Oil Filters OE Spin-on Oil
Filters available in
chrome or black, fea-
ture a cured black
resin impregnated
paper that will remove
foreign particles from
oil.

VT No. OEM Fits Finish Length


40-0750 63812-901991-98 Dyna Black 5.5”
40-0751 63813-90As Above Chrome 5.5”
40-0754 63796-77A
1980-98 FLT, Chrome 3.75”
1982-94 FXR
1984-98 FXST
Fram Oil Filters. 40-0758 63805-80A As Above Black 3.75”
Chrome Black Length Fits 40-0728 63793-01K 2002-up VRSC Black 3.38”
40-0726 40-0717 3.75” 1980-1998 BT
40-0727 — 5.5” 1991-98 Dyna Glide 40-0756 40-0757

40-1730

OE Super Premium Oil Filter features a synthetic media that


provides a 10 micron filtration with increased retained capaci-
ty for dust, soot and other solid matter. Available in chrome or
black.Fits all Evo Big Twins, 1999-up TC-88 and also as an
upgrade for OEM.
VT No. OEM Fits Length
K&N Spin-on Oil Filters are available in chrome or black fin-
40-0756 63798-99 Chrome 3.25”
ish. Feature hex nut end for easy removal and installation,
40-0757 63731-99 Black 3.25”
improved pressure relief valve, anti-drain back valve and heavy
Perf form Spin-
duty base plate with improved rolled seal. 40-0433 On Oil Filter
Chrome Black Fits Length
Cooler replaces
40-1710 40-1711 1980-98 FLT 3.75”
stock spin on fil-
1982-94 FXR, 1984-98 FXST
ters with 3/4 x 16
40-1730 — 1996-98 Dyna 5.5”
thread. Kit
40-1732 40-1733 1999-up All TC-88 3.25
includes chrome
finned aluminum
canister housing,
stainless mount plate, seals and 3 filter cartridges.
VT No. Item
40-0433 Kit fits All Big Twins including TC-88 & EFI models
40-0431 Filter Cartridge

Wrenches
Oil Filter Wrench fits all spin- Combination Oil Filter Wrench
16-0743
on filters 3/8” drive. Fits all mod- includes drain plug hex at oppo-
els including TC-88. site end.
VT No. 16-0743 VT No. 16-0451

Swivel-Flex Oil Filter


Wrenches feature gripper teeth
and a durable treated band with
a vinyl covered flex handle which
swivels to clear frame and
exhaust obstructions. Replaces
96221-80.
VT No. 16-0903
374
Oil Filters
MotorshopTM Brand Filter Packs include 6 pc of individually wrapped and num-

BIG TWIN
bered chrome filters with 3” O.D. and length as listed.
VT No. OEM Type Length
40-0198 63782-80T 82-84 FL-FX 2.5”
40-0199 63796-77T 84-99 ST 3.75”
40-0233 63798-99 TC-88 3.25”
40-0234 63813-90 FXD 5.5”

Hex Nut

Spin-On Oil Filters


• Replaces stock units in chrome or black,
Perf-form or V-Twin Brand in stock or with
Stock hex nut.
• Perf-form Tall Chrome Filter is 3/4” longer
than stock and will not fit fuel injected
models. All filters listed are low restriction
type.
Perf-form Hex VT No. OEM Finish Length Fits
40-0378 40-0860 40-0708 63805-80T Black 3.75” 1980-98 FLT, 1982-94 FXR, 1984-98 FXST
40-0362 40-0872 40-0709 63796-77T Chrome 3.75” As Above
40-0706 40-0863 40-9956 63812-90 Black 5.5” 1991-98 Dyna
40-0707 40-0862 40-9957 63813-90 Chrome 5.5” As Above
40-0724 40-0855 40-0722 63798-99 Chrome 3.25” 1999-up TC-88
— 40-0854 40-0723 63731-99 Black 3.25” As Above
— 40-0867 40-0654 63793-01K Black 3.38” 2002-up VRSC
— 40-0868 40-0655 63793-01K Chrome 3.38” As Above

Oil flows in around the


outer diameter, through
the filter media and out
passing by the magnet.
The magnet captures par-
ticles less than 10 microns
which could have escaped
through the filter wall.

40-0866

MagnetekTM Oil Filters feature a magnetic ring in center tower to


trap particles less than 10 microns which could have escaped
thru the filter wall. Available in stock style or with built in hex nut.
Hex VT No. OEM Fits Length
40-0864 40-0852 63796-77 1980-up 5-Spd ST-FLT 3.75”
40-0866 40-0853 63813-90 1991-up Dyna 5.5”
40-0869 40-0656 63793-01 2002-up VRSC 3.38”
40-0856 40-0657 63798-99 1999-up TC-88 3.25”

375
Oil Filter Kits

40-0315 Installed
40-0100 Installed
Oil Filter Adapter installed in the generator position.
FXST Style VT No. 40-0315
Oil Filter Kit
features bolt 40-0091
on mounting Chrome
behind shift Housing
plate. Big Twin
frames with
1970-up
Shovel or Evo
engines. Can
be used as an
easy access
auxiliary unit in addition to filter in tank. Bracket is replica of
1984-99 FXST type replacing 63802-84. Oil spigots are cop-
per, brazed in a vacuum for lasting durability. Includes chrome
filter and 6 feet of rubber hose with clamps.
VT No. Item Oil Filter Kit features 1992-up style location, to fit 1970-84
40-0100 Complete Kit Big Twins nose cone motors when using an outside frame
40-0709 Chrome filter front pipe. Mounts under front motor mount.
40-0708 Black filter VT No. Item
40-0091 Chrome Housing and Bracket Kit
40-0093 Chrome Housing

Combo Oil Cooler includes 0-60lb built in gauge. Chrome unit


features 2 Billet clamps to fit 1” thru 1.25” frame tubes.
VT No. 40-0880

VT No. Fits
41-0050 1984-88 FXST, 1980-98 FLT, 1982-94 FXR,
1984-up XL
41-0051 1991-98 Dyna
41-0052 1999-up All TC-88 Big Twins

376
40-4600
Oil Filters

BIG TWIN
40-1257
40-1257 Installed

Front Mount Filter Unit incor-


porates filter and
40-0540
regulator mount for 1975-99
Big Twins and 1986-99 FXST-
FLST models. Includes filter,
chrome billet base and hose
fittings.
VT No. Item
40-1257 Complete Kit
40-0711 Chrome Filter
40-1270 Center Thread Fitting
40-0798
40-0798 Kit with Filter
Sifton Oil Filter Adapters. 40-0881 Base Only
VT No. Fits
40-0540 1992-94 FXR, 1992-98 FXD Ev, 1992-99 Ev BT
40-4600 1999-up TC-88 FXD, 1999-up TC-88B ST
1998-up TC-88 FLT
40-4601 All Fuel Injected Big Twins feature automatic thermostat
40-0709 Chrome Filter
15-1520 Rubber Oil Adapter Seal
15-1521 Gasket (40-4600)
Offset Filter
Adapter fits
ST models. 40-0096
VT No. 40-0096
40-0183 Pura-Flow Chrome Oil Filter Kit for 1936-99 Big Twins.
VT No. Fits
40-0096 Kit
40-0709 Replacement Filter

Sifton Pre-Filters
Sifton Oil Pre-Filters are constructed of machined alloy with a #40 mesh screen
40-0388 installed to trap large debris and a circular magnetic collar to collect the ultra fine
ferrous particles before they reach the engine. Unit can be installed in the following
locations for 3/8” I.D. oil line:
•Supply line before the engine, all models
•Primary scavenger return line on Early FLH & FX models
•Return line to oil tank on FL-EL-UL and models without a factory filter
40-0387 • External oil return on high performance heads.
• Any pressure supply or return (use the prelifter with the 1/8” NPT threaded body).
1
/2” unit recommended for ST TC88 models on the path between the cam bearing
housing and oil pump.
VT No. Type Hose
40-0388 1/8” NPT Body 3/8”
40-0387 Barbed end 3
/8”
40-0389 40-0389 Barbed end 1
/2”
Oil Line Filter Kit includes filter and
compression fittings for 3/8” SS hose.
VT No. 40-0462

377
Oil Gauge Kits 40-0791 Installed
SiftonTM
Rocker Box
40-9971 Installed Oil Pressure
Gauge Kits
feature 0-60lb
liquid filled
pressure
gauge,case
fitting which
allows reten-
tion of oil 40-9977
pressure
40-9970 switch for indicator lamp
with chrome bracket and
screw to mount to head.
Stainless steel line includ-
ed.
VT No. Fits
40-9970 1984-99 EV
40-9971 2000-up TC-88 40-4004 40-0791

Rocker Box Mounted Oil Gauge fits 1984-99 1340 Evo Big
Twin models. Kit includes a complete liquid filled gauge,
40-0879 40-0589 chrome steel line and hardware for installation.The kit is also
available with lower fitting allowing stock oil pressure sender
unit to be retained in conjunction with oil pressure gauge.
VT No. Item
40-0791 Mini Kit
Mini Oil Gauge Kit for 1984-99 Evo Big Twins. Includes 1” mini 40-9977 Complete Kit
gauge and chrome fitting. 40-9985 Line and Bracket Kit
VT No. Year Type 40-4004 Complete Kit with Sender Adapter
40-0879 1984-99 Ev
40-0589 1/8” NPT Gauge Only
Oil Gauges
A B C 40-0586

40-0586

40-0585

40-0585
40-0569 40-0571 40-0502 40-0385
Liquid Filled 1 1/2” Oil Pressure Gauges feature weather
resistant sealed lens, stainless steel case, chrome rim and Sifton Big Twin Oil Pressure Gauge Kit for 1984-99 Evo
extra heavy mechanism. Liquid filled face eliminates needle models. Includes 1 1/2” liquid filled 0-60lbs gauge and chrome
bounce giving a constant reading. All gauges have 1/8” NPT fitting. Available with or without oil pressure switch sender pro-
male rear fitting. vision.
VT No. # Pounds Face Brand VT No. Type
40-9906 0-30 Black V-Twin 40-0585 With oil pressure switch fitting hole
40-0500 A 0-60 White AEE 40-0586 Without oil pressure switch fitting hole
40-9909 0-60 White ENFM Chrome Oil Gauge Cover is machined of alloy,
40-0569 0-60 Silver Sifton with square hole in bottom.
40-0571 0-60 Blue Sifton VT No. 40-0448
40-0382 B 0-60 Black Accel
40-0386 0-60 Black V-Twin
40-0502 C 0-100 White ENFM
40-9907 B 0-100 Black Accel
40-0385 0-100 Black V-Twin
378
Oil Gauges

BIG TWIN
40-0576
Shown
40-0684

Chrome Oil Gauge Fitting allows use of


37-8964
oil gauge or combining of a gauge and
stock light switch unit.
VT No. Item
37-8963 Oil Gauge Fitting
37-8964 Combo gauge & Switch Fitting
37-9008 As Above Polished
Rocker Box Mounted Oil Gauge Kit fits 1984-99 1340 Evo
Big Twin models. Kit includes a complete liquid filled gauge, TC-88 Oil Pressure Gauge
chrome steel line and hardware for installation. Kit is available Kit features oil filled gauge,
with lower fitting allowing stock oil pressure sender unit to be chrome mounting bracket and
retained in conjunction with oil pressure gauge. all necessary mounting hard-
VT No. Fitting Type ware. Fits all 1999-05 Dyna
40-0573 Without Oil Pressure Sender and 2000-up Softail models.
40-0576 With Oil Pressure Sender Replaces 75133-99.
32-0429 Sender Only VT No. 40-0558
40-0684 SS Oil Line

FLT Chrome Dress Up


42-0887

Engine-Transmission Chrome Interface


Cover is designed to cover oil lines and
TC-88 Chrome Oil Hose Cover includes cleans up the area between the motor
40-9965 chrome plated mounting hardware. Fits and transmission and still allows easy
FLHT for 1999-06. removal of dipstick. Fits 1999-2001.
VT No. 42-0695 VT No. 42-0698
1993-98 FLT/FLHR Oil Filler Spout Cover
Chrome Oil Filler Spout fits 1993-06 FLT Top Oil Pump will match the chrome
models. Cover. trans interface cover.
VT No. OEM Item VT No. 42-0794 Fits 1999-01 FLT.
42-0887 62470-06 Spout VT No. 42-0824
40-9965 33111-02 Oil Vent Line

379
Sifton 40-1510 40-1511

Dual-Cool Kits
40-0343 40-0347

40-1512 40-1520

40-0348
Jagg Oil Coolers feature multipass oil flow configuration, spe-
cially designed turbulators in each oil passage way, highly con-
centrated mini-louvered air fins and are available in deluxe,
black on chrome.
Vertical Mount
Deluxe Slim Line Chrome Fits
40-1510 40-1511 40-1512 1982-94 FXR,
1984-up FXST, FLT
40-1513 40-1514 40-1515 1991-up Dyna
Sifton Oil Cooler Kit includes Billet dual tube vertical oil cooler Horizontal Mount
with Billet mount clamps measuring 10” long and 41/8” at top Black Chrome Fits
diameter. SS braided lines and 4 chrome seal ends. 40-0347 40-1519 40-1520 1984-up FLT, 1982-94 FXR
does not include or require an adapter. 40-1522 — 2000-up FXST
VT No. Model Jagg Oil Cooler Bypass Valve
40-0343 2000-up FXST 40-0183
works in conjunction with all oil
40-0344 2000-07 FXD coolers as a manual version of a
40-0347 1970-84 FX-FLH thermostat.
40-0348 1986-99 FXST VT No. 40-1521
40-0471 1998-up FLT
40-0183 Housing

Billet Oil Coolers Chrome Billet V-Cooler will


40-0305 mount to front frame tubes as
shown. Unit is 41/8” wide at top.
Each tube 10.5” long and 11/8” in
diameter.
VT No. 40-0340

Billet Clamp Sets will mount 1 1/8” diameter


Sifton Oil Cooler replica style in black or chrome. Order brack- coolers to frame size.
et separately. VT No. Size
VT No. Finish 40-0342 40-0341 1 1/4”
40-0305 Black 40-0342 1 1/8”
40-0306 Chrome 40-0590 1”
Billet Twin-Cooler Set feature 2 independent
cooler canisters with Billet clamp set for mount-
ing to 11/8” front frame tubes.
VT No. 40-0349
31-0154 31-0420 31-3976
Brackets fit Lockhart Oil Coolers.
VT No. Year Model Dual Cool Chrome Oil Cooler features 9” x
31-0154 1960-84 FX-FL 11/8” cooling tubes by 33/4” wide with reversible
31-0420 1986-99 FXST top bracket.
31-3976 1982-99 FXR VT No. 40-0339
31-1253 1997-08 FLT

380
Primary Cover Kits
Chrome

BIG TWIN
43-0358
Primary Cover
Sets include
inner and outer
for years listed.
Order bearing
and hardware
kit separately.

VT No. Year Hardware


43-0357 1990-93 15-0782
43-0358 1994-99 15-0779
Chrome
Primary
Cover Sets
for Softail
43-0264 models. Set
includes die
Chrome Primary Kit includes derby, inspection cover, gasket cast and
and allen screws. 43-0264 and 43-0265 include 5-hole late derby chrome inner
cover. FLT-FXR kits require purchase of appropriate inspection and outer pri-
cover. 43-0250 mary cover.
VT No. Year Model
43-0264 1995-06 ST VT No. Fits
1994-05 FXD-FXDWG 43-0250 1990-93
43-0288 2006-up FXD 43-0251 1994-99
43-0289 2006-up FXDWG
Chrome Billlet Outer
2007-up FXST
Primary is fully CNC
43-0265 1994-06 FLT
machined to fit 1990-06
43-0267 1989-93 FLT-FXR
ST and FXD models.
43-0272 1985-88 FLT-FXR
Cover is designed to make
42-0740 Inspection FLT
installation/removal of and
42-9943 Inspection FXR
adjustment of hi-perfor-
mance clutch packs easy
by simply removing the
oversized derby cover.
VT No. 43-0098

Outer Vented Primary Kits


Vented Primary Cover
Kits include vented O L
inspection and derby
covers with screws for
ST models.
VT No. Year
43-05621989-93
43-05631994-05 Dyna
43-0563 Installed
1994-06 FXST
Chrome Vented Chrome Vented Outer Primary Cover are without bearing
Primary Covers fit installed.
ST and FXD mod- VT No. Year Model
els. All parts sold 43-0252 1989-93 FXST (L)
separately. 43-0257 1994-06 FXST-FXD (O)
VT No. Year 43-0290 1995-06 FXST (3 Hole)
43-0110 1994-06
43-0113 1986-93
43-0126 Derby
43-0179 Oval
381
Outer Primary Covers
F G

H 43-0785

Chrome Big Twin Outer Primary Covers are from new die cast tooling to replace
N 43-0346
stock parts. Kits include chrome primary cover, chrome allen screws, outer cover
starter bearing and gaskets for derby, inspection and outer cover. All other covers
are sold as cover only. Part number for screw kit given for reference only.
# VT No. OEM Fits/Type Chrome Allen
5 Speed FXR-FLT Screw Kit
43-0209 60665-85B 1985-88 FXR-FLT 8916-17
F 43-0340 Kit 1985-88 FXR-FLT
43-0232 60665-89 1989-93 FXR-FLT 8916-17
G 43-0341 Kit 1989-93 FXR-FLT
43-0222 OE 1994-96 FXR, 1994-98 FLT 8916-17
43-0560 H 43-0560 60665-94 1994-96 FXR, 1994-98 FLT 8916-17
43-0342 Kit 1994-96 FXR, 1994-98 FLT
43-0248 60665-99 1999-06 FLT, Replica 9959-38
43-0276 60665-99 1999-06 FLT (VT) 9959-38
I 43-0241 OE 1999-06 FLT 9959-38
43-0249 Kit 1999-06 FLT

43-0785 OE 2007-up FLT 2402-18


43-0782 VT 2007-up FLT 2402-18
5-Speed FXST-FLST-FXD
43-0199 60543-86A 1986-88 FXST-FLST 8916-17
Original J 43-0343 Kit 1986-88 FXST-FLST
43-0198 60543-89 1989-93 FXST-FLST-FXD 8919-19
Equipment as K 43-0344 Kit 1989-93 FXST-FLST-FXD
noted! L 43-0252 Chrome 1989-93, with venting 8919-19

M43-0345 Kit 1994 FXST-FLST-FXD


43-0211 60543-95 1995-98 FXST-FLST-FXD V-Twin 8919-19
N 43-0253 OE 1995-98 FXST-FLST-FXD (Polished) 8919-19
43-0346 Kit 1995-98 FXST-FLST-FXD
2342-18
Die Cast Primary Covers are manufactured from a casting process. It is
the nature of parts produced from this process to have small random sub-
O43-0257 Chrome 1995-06 ST-FXD with venting 8919-19
43-0239 OE 1999-06 FXST-FLST-FXD 8919-19
surface imperfections that can be uncovered during the polishing process.
These may appear as very small cosmetic imperfections after chrome
plating. We also do not polish in areas that are not readily visible once
P 43-0240 60543-99 As Above V-Twin 8919-19
assembled on the motorcycle or by polishing machines such as small 43-0293 6043-99 As Above Perma Chrome 8919-19
depressions or tight corners. As these conditions are common in polished 43-0347 Kit 1999-06 FXST-FLST, 99-05 FXD-FXWG
and chrome-plated castings, a reasonable standard of acceptability has
been established to bring you the highest quality product at an affordable Q 43-0359 60764-06 2006-up FXD 2342-18
price. This part meets Perma Chrome™ cosmetic standard. The afore- 43-0360 60782-06 2006-up FXDWG, 2007-up FXST 2342-18
mentioned cosmetic conditions are considered reasonable for this part
and are not considered warrantable.

382
K Outer Primary

BIG TWIN
I

M 43-0345

Q1

Q2
Die Cast Primary Covers are manufactured from a casting process. It is the nature of parts produced from this process to have small random subsurface imperfections that can be uncovered during
the polishing process. These may appear as very small cosmetic imperfections after chrome plating. We also do not polish in areas that are not readily visible once assembled on the motorcycle or
by polishing machines such as small depressions or tight corners. As these conditions are common in polished and chrome-plated castings, a reasonable standard of acceptability has been estab-
lished to bring you the highest quality product at an affordable price. This part meets Perma Chrome™ cosmetic standard. The aforementioned cosmetic conditions are considered reasonable for
this part and are not considered warrantable.

Note: Big Twin Outer Primary Covers are from new die cast tooling to replace stock parts. Kits include chrome primary cover,
chrome allen screws, outer cover starter bearing and gaskets for derby, inspection and outer cover. All other covers are sold as cover
only.
383
Inner Primary
43-0245
43-0283

43-0261
43-0297 43-0269

Chrome Inner Primary Cover Assemblies include bearings, 43-0259 2001-2005 FXDWG (OE)
bushings and seals. Assembled. 43-0298 2001-2005 FXDWG
VT No. Year/Model 43-0261 2001-2006 FLT (OE)
43-0244 1990-93 FXST-FLST 43-0297 2007-up FLT (OE)
43-0245 1994-2006 FXST-FLST 43-0282 2006-up FXD (OE)
43-0260 1994-up FXST-FLST (OE) 43-0283 2006-up FXDWG (OE), 2007-up FXST
43-0268 1994-2000 FXDWG 43-0292 2008-up Rocker
43-0269 1994-2005 FXD

Offset Inner Primary Cover


V-TwinTM Offset Inner Primary Covers for 1994-2003 Softail
feature chrome finish with reinforcing webs for added strength.
Available in offsets for fat tire and wide frame applications.
Uses 1994-2003 primary components, sold separately.
VT No. Offset
43-0451 .250
43-0452 .500
43-0453 .750
43-0454 1.00
43-0455 1.25 19-0567
43-0456 1.50

Offset Transmission Plates fit 5 or 6 speed ST transmis-


sions.
VT No. Offset VT No. Offset
19-0565 1
/4” 19-0650 11/4”
19-0560 1
/2” 19-0651 11/2”
19-0566 3
/4” 19-0652 13/4”
19-0567 1”
Oil Change O-ring Kit includes pri-
mary cover and drain plug O-rings for
2006-up models.
VT No. 15-1511

384
1994-99 ST
Chrome Inner.
Order hardware
Inner Primary

BIG TWIN
separately.
VT No. Item
43-9179 Inner
15-0779 Hardware

43-9139
43-0174
43-0279
1990-93 FXR Inner
Primary Cast Cover
features heavy duty
permanent mold cast
construction replaces 43-9145
60662-90.
VT No. Finish
43-0233 Cast
43-0255 Chrome

43-0176

43-0229

Inner Primary Trim


Chrome
Inner 43-0258
Primary 43-9143
Trim

43-1050
43-1055
Cast Inner Primary Covers available in chrome, cast, polished
or OE black finish.
Chrome Inner Primary Trim easily adapts to stock cast inner VT No. OEM Finish Fits
primary without complicated disassembly. FXR 5-Speed
VT No. Year Model 43-0233 60222-90 Cast 1990-93 FXR
42-0325 1984-E86 FLT-FLHT FXST-FLST 5-Speed
42-0326 L1986-88 FLT-FLHT 43-9125 60630-86A OE, Black 1987-88 FXST
42-0327 1989-91 FLT-FLHT 43-9139 60630-90 Chrome 1990-93 FXST
42-0328 1986-88 FXR 43-9143 As Above Polished 1990-93 FXST Heavy Duty
42-0716 1989-93 FLST-FXST 43-0162 As Above Chrome 1990-93 FXST
42-0729 1986-88 FXST-FLST 43-0174 As Above Polished As Above Heavy Duty
FLST-FXST Heavy Duty 43-9144 60630-94A OE, Black 1994-99 FXST
Inner Primary Cover fea- 43-9145 As Above Chrome 1994-99 FXST
tures waffle reinforced 43-0229 As Above Polished 1994-99 FXST
design. 43-0175 As Above Chrome 1994-06 FXST Heavy Duty
1994-06 FLST
43-0176 As Above Polished As Above Heavy Duty
FXD 5-Speed
43-1056 60663-90 Chrome 1991-03 FXD
VT No. Finish Year 43-0279 Chrome 1994-00 FXDWG
43-0162 Chrome 1990-93 43-0286 Chrome 1994-00 FXD
43-0174 Polish 1990-93 43-0258 60751-01 Chrome 2001-05 FXD
43-0175 Chrome 1994-06 43-1050 60751-01 Chrome 2001-05 FXD
43-0205 Chrome 1994-06 43-1055 60747-01 Chrome 2001-05 FXDWG
43-0176 Polish 1994-06
Note: 43-0205 include all hardware except bearing.
385
Primary Hardware 15-0779 15-0782

1994-up Inner Primary Hardware and Gasket Set for ST


models. Set includes all parts shown including bearing and
inner sleeve.
9873-16 37-9120 VT No. Year VT No. Year
Aluminum Inner Primary Mounting Kits contain all stock type 15-0781 1986-89 15-0779 1994-06
hardware for mounting aluminum inner chain housing on all Big 15-0782 1990-93 15-0784 2007-up
Twin. A B
VT No. Years
37-8668 1985-88 FXST Only Kit with Studs and Bolts
9904-17 1986-up FXR-FLT
37-9120 1989-up FXST 12-9935 12-0357 17-9941
9870-16 1986-93 ST & Dyna, Colony
Late 1984-up Big Twin Inner Primary Bearing supports
9873-16 1994-up As Above
transmission mainshaft at inner primary area. Available in
2294-14 1999-up FXD-FXDWG
OEM floating style roller bearing Type (B) which requires pur-
17-0946 1987-90 Lock Tab Only
chase of the inner sleeve, 17-9941. Type (A) is the double
37-8803 1971-up Bolt with Wire Hole
sealed ball bearing style which does not require the sleeve.
17-0928 1985-up Big Twin, Lock Tab
VT No. OEM Type
Shift Shaft Primary Plug use when for-
12-9935 –– Sealed Ball Bearing (A)
ward controls are installed on FXR-FXD
12-0357 9135 Stock Roller Bearing (B)
models to seal the inner primary when
12-1279 9231 Bearing Only, 2007-up
eliminating the mid shift. Includes O-Rings 12-0369
17-9941 34091-85 Sleeve
and hardware.
12-9935 — As Above Sleeve Not Required
VT No. 17-0650
14-0104 12018 1970-84 Seal, 5 pack
1970-up Big Twin Inner
*Note: Includes bearing seal
Primary Lock Tab. One
Bearings Only, Number of Shields Noted.
piece design eliminates
12-0369 8980 1984-up 5-Speed FXR-FLT, 2 shield
need for safety wire, 5
pack. Stepped Inner Primary Bearing Race
VT No. 17-0937 for all 1991-05 Big Twins features an
extra step on the inside diameter that
acts as a stop on the transmission
mainshaft. When the race is pressed on
the shaft the step will not allow the race
17-0870 to move inward toward mainshaft seal.
VT No. 17-0465
L1984-up Inner
Primary Hardware
fits Big Twin 5
12-0589 12-0591 Speed FXST-
Inner Primary Bearing Kit for L1985-up Big Twins includes FLST.
bearing, seal, 2 snap rings and 1 inner race.
VT No. Fits Type VT No. # OEM Item 12-1198
12-0589 1985-93 Complete 12-0357 A 9135 Bearing
12-0591 1994-06 Complete 14-0159 B 12052 Seal, 1985-up, 5pk
17-0870 1985-06 Bearing/Sleeve 12-0969 C 60678-85 Retaining Ring
10-8527 F 33445-89 Bushing Starter Shaft Inner, 89-93
10-8548 F 33445-94 As Above, 1994-up
14-0920 E 12053A Seals, 1989-93, 5pk
14-0961 E 12066 Seal 1994-up
10-2488 12-1198 H 221 Pin, Dowel, FLT, FXR, 1984-up
10-8528 10-8549
12-0318 10-8528 G 33446-89 Bushing Starter Outer
10-8549 G 33446-93 As Above, 1994-up
Outer Primary Cover Bushing/Bearing presses in outer pri-
12-1253 H — Trans Dowel Pin
mary cover to secure end of starter shaft.
12-1172 H — 1986-up FXST-FLST
VT No. OEM Years Type
12-1278 H 16583-00A 2007-up Dowel Pin
12-0318 9063 1965-88 Needle Bearing
10-8528 33446-89 1989-93 Bushing
10-8549 33446-94 1994-up Bushing
10-2488 34632-84B 1984-94 Bushing (FXR)
386
15-0875 15-0865 Primary Gasket Kits
15-0888 15-0671

BIG TWIN
James Primary Kits include beaded outer gasket.
James Year Model 15-0368 15-1513
15-0865 1984-88 FXST No Seals
15-0866 1984-88 FXST
15-0869 1980-84 FXR-FLT (.062” Thickness)
15-0870 1985-93 FXR-FLT (.062” Thickness)
15-0868 1989-93 FXST
15-0875 1994-06 FXR-FLT
15-0876 1994-06 FXST-FLST-FXD 15-0672
15-1509
15-1264 2006-up Dyna
2007-up FXST
GB BT Primary O-Rings.
14-0531 Inner Case to Engine
VT No. OEM Year
14-0531 11147 1983-99 15-0369
15-1511 Derby Cover to Outer Primary
14-0535 25416-84 1985-98
14-0809 25416-99 1999-up
15-1286
15-1511 17369-06 06-up FXD
15-1286 25416-99 1999-up Beaded
Oil Change O-ring Kit includes primary cover GB Primary Cover Gasket Kit contains all the necessary gas-
and drain plug O-rings for 2006-up models. kets and hardware when making inner primary repairs, primary
VT No. 15-1511 chain, clutch hub, clutch or left side transmission repairs. One
part number covers all necessary parts.
GB No. Year Spd Model
Solid Derby Cover Gaskets feature 15-0888 1984-88 4-5 FXST
beaded constructions to replace O- 15-0671 1985-93 5 FLT-FXR
ring sealing rings. 15-0672 1986-89 5 FXST
VT No. Years 15-0673 1990-93 5 FXST
15-1248 3-Hole 15-0368 1994-06 5 FXR-FLT
15-1249 5-Hole 15-1513 2007-up 5 FLT
15-1277 5-Hole Molded Rubber 15-0369 1994-06 5 ST
15-0223 1994-05 5 FXD
15-1509 2006-up 6 FXD
15-1282 2007-up 6 ST
15-1515 2007-up 5 FLT
15-1506 Primary Derby Gasket Kit used to
replace gaskets and seals after
GBTM Inner Primary Repair Gasket Kit includes gasket to clutch and primary chain adjustment
replace O-ring seal when the lip of the motor is partially or on Big Twins.
entirely broken off. To avoid machining and welding, grind the VT No. Year Derby
partially broken lip smooth and install the gasket. Special lock 15-1507 1999-up 5-Hole
and bolts included. 15-1525 is a metal gasket only. 15-1506 1970-98 3-Hole
VT No. Years
15-0223 1970-90 FX-FL
Models
Screws
15-0381 1990-05 FX-FL Acorn Allen Cap
15-1525 2006-up FXD
James Inner Primary O-Ring Saver Kit replaces stock type
O-ring with a gasket. Used for repairing damaged crankcase O-
Chrome Screw Kits for Big Twin primary covers.
sealing lip. Available with a silicone beaded metal gasket or a
Acorn Cap Allen Fits
foam rubber coated gasket. Includes lock tab.
7350-15 — 8762-17 1984-85 FXST 5-Speed
1984-up Evo and Twin Cams
8914-17 8915-17 8916-17 1985-99 All 5-Speed FXR-FLT
VT No. Item
8917-19 8918-19 8919-19 1989-06 FXST, 1991-05 Dyna
15-1282 Metal Beaded
2342-18 06-up FXD, 07-up ST
15-1283 Metal Foam Rubber
Primary Bolt Sealing Washers — — 8919-19-P As Above Polished
VT No. OEM Type 9958-19 — 9959-38 1999-06 FLT
37-8868 31433-84A Nylon washer — — 9959-38-P As Above Polished
37-8931 31433-84A Washer with O-ring 2402-18 2007-up FLT

387
Derby Covers

ST-FXD-FLT 5-Hole Chrome Derby.


VT No. Item Fits
42-0120 Derby 1999-up ST
1999-2005 FXD
42-0129 Derby 2006-up FXD
14-0809 Seal
37-0831 Chrome Screw Set

Chrome 3-D Derby Cover features concealed mounting by


use of plate which installs like a Derby, 3-D spinner cover
mounts to stud on plate, held firmly in place by O -792ttino.
.
42-008s
No.

388
42-0605 42-0886 42-0102 42-0607
Primary
Derby

BIG TWIN
Cover
42-0616 42-0531 42-9965 42-0578

42-0579 42-0091 42-0982

42-0747
Chrome Derbys are 3 bolt type for 1970-98 Big Twins. Order
42-0083 42-6070 gaskets separately.
VT No. Type VT No. Type
42-0605 Dome 42-0579 Cross
42-0886 Dome (Polish) 42-0747 Flame
42-0102 Finned 80” (Polish) 42-0083 Wheel
42-0607 Finned 42-6070 Maltese
42-0616 Ventilated 42-0091 Skull
42-0531 Early Style Smooth 42-0982 Red Baron
42-9965 Early Style Bird 15-0125 Gasket
42-0578 Bonehead 37-8868 Nylon washer, 10 pk

Inspection Ovals
42-0740 42-0944 42-9943 Chrome Billet Oval
Inspection Cover fits 1965-up
BT and ST.
VT No. 42-0610

42-0036 42-0035
Chrome 5-Speed Inspection Covers are available with or
without shifter hole.
Without Shift Hole Years Model
42-0740 1985-up, 1985-94 FLT, FXR
42-0944 Flame FLT, FXR
With Shift Hole
42-9943 1985-94 FXR
42-0793 V-Tech FXR 42-0002
42-0049 1985-94 FXR
10-2489 1982-E84 Bushing
10-2488 1985-94 Bushing
42-0040
42-0739
42-9927 V-Tech Covers feature allen screw styling in deluxe chrome die
cast metal.
VT No. Item
Chrome Inspection Ovals for 1965-up BT alloy primary covers. 42-0036 Derby
VT No. Type 42-0035 Points
42-9927 1986-06 FXST, 1993-05 FXDWG 42-0002 Oval
42-0739 1990-05 FXD 42-0040 Oval with shift, FXE hole

389
Derby Kits 42-0747 42-0748

42-0817 Installed 42-0816

Chrome Flame Derby & Inspection Oval Set. Screws included.


VT No. Year Model
42-0817 1965-98 FL & ST
42-0816 1999-up ST
1999-05 FXD
Chrome Flame 42-0969 42-0749 Installed
Cover Set fits
42-0922
1986-99 ST. 3
Pieces.
VT No. 42-0743

42-0743 42-0751
Chrome Flame Covers feature die cast designs for 1970-up
42-0086 42-0083 42-0826 Big Twins.
VT No. Item Years
42-0747 Derby, 3-Hole 1970-98
42-0922 Derby, 5-Hole 1999-up
42-0748 Points Cover 1970-98
42-0969 Points Cover, 5-Hole 1999-up
42-0749 Inspection Cover 1986-up
Chrome Billet Flying Wheel Derby Cover for Big Twin. 42-0751 5 Speed Trans End Cover 1986-up
VT No. Years Model
42-0925 1999-up Set
42-0086 1999-up Late TC-88
42-0083 1970-99 Big Twin
42-0826 1970-up Inspection Oval
42-0632 Derby & Oval Kits 42-6025 42-6070 42-6100 42-6055
available in pol-
ished louvered alloy Billet Iron Cross Derby and Point Covers feature chrome
or black coated with Billet cover with chrome raised iron cross.
polished fins for VT No. Item
42-0634 42-6025 5 Hole Derby
1970-84 FX-FL.
VT No. Type 42-6070 3 Hole Derby
42-0632 Black Derby Cover Only 42-6055 TC-88 Points Cover
42-0634 Black Inspection Oval 42-6100 1970-99 Big Twin Points Cover

Vented Covered Sets


Chrome Billet Derby & Oval Kit avail-
Vented Oval able in polished lou-
and Derby Kit 42-0096 vered alloy for 1970-84
for 1970-98 pri- FX-FL.
mary covers. VT No. 42-0096
VT No. 42-9979

Chrome Ventilated Oval


and Derby Kit for 1970-
98 Primary Covers.
VT No. 42-0681

390
Front Axle
44-0001

BIG TWIN
44-0002
44-0617
Axles have chrome plated ends, except as noted. Axles only.
VT No. OEM Fits
44-0003 44-0084 41584-86 1987-06 FLST-FLSTF
44-0695 41545-07 2007-up FLST
44-0358 41116-97 1997-up FLSTS, Zinc
44-0004 44-0208 43346-83B 1984-99 all FLT
44-0359 43364-00 2000-06 FLT
44-0793 41547-07 2007-up FLT
44-0005
44-0086 43895-87 1988-99 FXR
44-0357 43895-00 2000-03 FXD, Zinc
44-0614 43895-00 2000-05 FXD
44-0004 End Detail 44-0685 43758-04 2004-05 FXD
44-0699 40428-06 2006-07 FXD
44-0747 41628-08 2008-up FXD
Chrome Flush Mount Front Axle Kits. 44-0746 41348-08 2008-up FXWC
VT No. Year Model 44-0793 41547-07A 2008-up FXDF
44-0001 2000-up FLT (1”) 44-0208 43346-83B 1993-05 FXDWG
44-0002 1984-99 FLT 44-0693 40936-06 2006-up FXDWG (1”)
44-0003 1988-2003 FXR-FXD (39mm) 44-0617 43354-00 2000-up FXSTD
44-0004 1984-06 FXST-FXDWG 44-0696 41549-07 2007-up FXSTD
44-0005 1986-06 FLST 44-0208 43346-83B 1984-06 FXST
Front Axle Nut replaces 7734W, 44-0793 41547-07A 2007-up FXST
1/2 x 20 threads, Zinc. 44-0942 41348-08 2008-up FXCW
44-0083 41109-88 1988-up FXSTS
VT No. Type 44-0207 43863-84 1984-86 FXE
44-0307 Each 44-0207 43863-84 1986-87 All XL-XLS-FXR-FXRS
44-2013 5 pk Chrome Front Axle Nut Kits for models
Speedo Drive Spacers replace drive units. Fits listed.
1984-95 FXST. VT No. Model
VT No. 44-2008 8768-3 1973-up FX-XL
Pike Front Axle Nut Kit fits 1972- 8769-3 1972-up FLH & WG
up WG, 1984-up ST models and 8768-3 44-0599 1972-up WG
39mm FXR and FXD.
VT No. 2263-2

2263-2 1984-99 FXST Pike Front Axle fits 41mm fork legs.
Installed VT No. 44-0229

37-0036 37-0059 37-0054


37-0038 37-8918
Chrome Axle Nut Caps Set for both axle nut and axle head
37-0380 37-0999 where required, set screws and hex key wrench. Each cap
has an internal hex to allow more thickness for the set screws
thread to eliminate thread stripping.
37-0991 Front Fitment
37-0039 1984-94 FXST
Big Twin Front Axle Cap Cover Sets include right and left
37-0054 2000-up FXST
caps with set screws for glide type forks.
37-0039 1988-94 FXR
VT No. Type Year/Model
37-0039 1982-86 FXWG
37-0038 Ball 1972-up FXWG-FLT FXST-FLH
37-0054 2000-06 FXSTD
37-0036 Cap 1972-84 FXWG-FLT-FXST
37-0054 2000-up FXST
FLH and XL-FX with 39mm tubes
37-0039 1980-94 FLT
37-8918 Cap 1988-up FXSTS
37-0059 2000-up FLT-FLHR
37-0380 Cap 2000-up FLT-FLHT
37-0039 1972 FLH
37-0991 Cap 1984-06 FXST
37-0039 1973-80 FLH
37-0999 Cap 2007-up FXST
37-0039 1981-84 FLH

391
Chrome Front Axle Kits
44-0579

44-0578

44-0675 44-0572

44-0580
44-0673

44-0795

A F

B
G

C H

D I

J
E

Chrome Front Axle Kits include plated axle, nuts, spacer, and hardware.
Year/Model Kit Spacer Nut Kit Axle Axle OEM # Fork mm OD
1984-86 FXWG, 44-0572 44-0297 8769-3 44-0208 43346-83B C 41 .750
1984-06 FXST
2007-up FXST 44-0795 2391-7 2391-7 44-0793 41547-07A 41 25mm
1984-99 FLT 44-0675 — 9989-4 44-0208 43346-83B C 41 .750
2000-06 FLT 44-0673 — 2036-5 44-0674 43364-00 C 41 .750
2007-up FLT 44-0794 — — 44-0793 41547-07A C 41 25mm
2000-2005 FXST-FXDWG 44-0613 — 2022-5 44-0208 43346-83B C 41 .750
2006-up FXDWG — — — 44-0693 40923-06 C 49 1.00
2000-06 FXSTD 44-0617 — — 44-0617 43354-00 C 41
1984-86 FXE, 44-0577 — 8768-3 44-0207 43883-84 G 35 .750
1986-87 FXR-FXRS
1988-99 FXR-FXD 44-0578 — 8768-3 44-0086 43895-87 H 39 .750
2000-2003 FXD 44-0614 — 2028-5 44-0614 43895-00 H 39 .750
2004-2005 FXD 44-0684 2256-5 2256-5 44-0685 43758-04 H 39 1.00
2006-up FXD 44-0798 — — 44-0699 — H 49 1.00
1988-99 FXSTS 44-0579 44-0546 37-8118 44-0083 41109-88 I — .750
37-8564* *Washer for above
2000-up FXSTS 44-0615 — 2032-4 44-0083 41109-88 I — .750
1987-95 FLST-FLSTF 44-0580 44-0293 8769-3 44-0084 41584-86 J 41 .750
1996-99 FLSTF 44-0586 44-0291 8769-3 44-0084 41584-86 J 41 .750
1996-99 FLST 44-0587 44-0373 8769-3 44-0084 41584-86 J 41 .750
2000-06 FLST 44-0612 — 2034-4 44-0084 41584-86A J 41 .750
2000-06 FLSTF 44-0630 2029-5 2029-5 44-0084 41584-86A J 41 .750
2007-up FLST 44-0796 2388-5 2388-5 44-0695 41545-07 41 25mm
1997-up FLSTS 44-0631 — — 44-0358 41116-97 J 41 .750
2007-up FXSTD 44-0843 — — — 41549-07 K 41 25mm

392
Front Axle
Spacers

BIG TWIN
44-0651
2036-5
Front Axle Spacers
Chrome Zinc OEM Side Fits
44-0651 44-0297 40910-84A Right 1984-85 FXWG
Right 1984-99 FXST
— 44-0546 44029-88 Right 1988-96 FXSTS 2035-5
— 44-0550 44029-97 Right 1997-99 FXSTS
— 44-0553 43360-97 Left 1997-99 FLSTS
44-0369 44-0368 43617-95 Left 1997-99 FXD-FXDL
— 44-0364 43648-86 Left 1987-94 FLT Chrome Front Axle Spacer,
44-0370 44-0371 40915-94 Left 1995-99 FLT Washer & Nut Kits.
44-0372 44-0350 43674-95 Left 1996-99 FLSTF Smooth Groove Fits
44-0650 44-0293 43654-86A Left 1986-95 FLST FXSTS
44-0661 44-0291 44657-89 Right 1989-94 FLSTF 9824-3 9823-3 1988-96
44-0373 44-0352 43683-97 Left 1996-99 FLST 9999-3 9998-3 1997-99
44-0799 — L/R 2007-up FXST 2032-4 2031-4 2000-up
FXST-FXDWG
9826-4 9825-4 1984-95
9991-5 9990-5 1995-96
2021-5 9993-5 9992-5 1997-99
44-0115 44-0116 2022-5 2021-5 2000-06
Smoothie Spacer Set fits front axle. FXST
VT No. OEM Year Model Size 2391-7 2007-up
44-0115 41624-04 2000-up FLT 1” FXDWG
44-0116 41625-00 2000-06 FLST 3/4” 2337-5 2339-5 2006-07
2515-5 — 2008-up
44-0296 Front Wheel Seal Spacers sold each, except
FXSTD
noted.
2211-5 2001-06
2389-7 2007-up
FLST-FLSTC
VT No. OEM Side Fits 2022-5 9826-4 9825-4 1984-95
44-0306 43488-77 Left 1978-95 XL-XLS-FX-FXE-FXEF 9995-4 9994-4 1997-99
FXEF-80, 1982-83 FXR-FXRS- 2034-4 2033-4 2000-06
FXRT 2388-5 2007-up
44-0296 43358-83A Left 1986-99 All XL Models FLSTN
1984-99 All FXR Models 2390-5 2007-up
Right 1984 FXE-80, 1985 FXEF FLSTF
44-0297 40910-84A Right 1984-86 FXWG 1984-99 FXST 9925-4 9924-4 1990-95
44-0291 43657-89 Right 1988-99 FLSTF 9923-5 9922-5 1996-up
44-0293 43657-86A Left 1986-99 FLST 2030-5 2029-5 2000-06
44-0551 43614-97 Right 1997-99 FLST 2387-5 2007-up
44-0350 43674-95 Left 1996-99 FLSTF FLHR
44-0352 43683-97 Left 1996-99 All Softail 9989-4 9988-4 1994-99
44-0628 43683-00 Left 2000-06 FXSTD 2030-5 2036-5 2035-5 2000-07
2507-5 — 2008-up
FXD
9975-4 9974-4 1995-99
2028-5 2027-5 2000-03
2256-5 — 2004-05
2339-5 — 2006-07
2514-5 — 2008-up

2029-5

393
Rear Axle Kits
44-2001
44-0547

44-0150
44-0150

44-0620 44-0620

Rear Axle Kits include chrome axle, nuts, sleeves and spacers for
each application. Nut kit includes axle nuts in chrome. Fits belt drive. 37-0889 44-0647
Kit Cpt Spacer Axle only Nut Kit Axle OEM Model/Year
44-0547 44-0342 44-0219 8715-4 41110-79 1985-92 ST
44-0548 44-0342 44-0219 8715-4 41110-79 1993-99 ST
44-0620 2026-5* 44-0219 — 41110-79A 2000-up FLST
44-0667
2000-06 FXST
— 2026-5* 44-0127 — 41110-89 2004-up XL
3/4” Threaded Axles feature 1 inch of 3/4” x 16 thread at
2000-up FLT
each end. Use with acorn, pike or nyloc nuts as required.
44-0893 2512-7 44-0895 — 41641-08 2008 FXST
VT No. Item Length
44-0633 — 44-0219 — 4110-79A 2000-up FXSTD
44-0667 Axle 12 15/16”
44-2001 44-0341 44-0219 8715-4 41110-79 1982-95 FXR
44-0638 Axle 13.5”
44-0150 44-0227 44-2014 9812-3 41114-90 1990-99 FXD
44-0646 Axle 14.0”
44-0681 2038-4 44-2014 2038-4 41114-90 2000-05 FXD
44-0148 Axle 14.5”
44-0694 2335-5 44-0765 2335-5 41114-06 2006-up FXD
44-0652 Axle 15.0”
44-0713 2516-5 44-0766 2516-5 41114-08 2008-up FXD
44-0149 Axle 16.0”
*Note:Includes Nut Kit
37-0889 Acorn Nut Set
44-0219 44-0647 Pike Nut Set
Chrome Rear Axles
VT No. OEM Years Fits
44-0218 41580-79 1984-86 FXWG 44-0656
44-0645
1980-86 FXB-FXSB
44-0219 41110-79A 1982-up All FXR-FXST Custom Rear Axle for 1986-99 ST models. Include 3/4” x 14.5”
1980-99 All FLT axle.
44-0127 41110-89 2000-01 FLT VT No. Style
44-0471 41056-02 2002-07 FLT (Zinc) 44-0645 Pike
44-0787 41056-08 2008-up FLT 44-0656 Acorn
44-0610* 41110-79A 2000-06 ST
44-0127 41110-89 2007 ST
44-0895 41641-08 2008-up ST
44-2014 41114-90 1990-05 FXD
44-0765 41114-06 2006-up FXD
*Note: Includes spacers and nut.
Axle Nuts
Chrome Castle Nut Kit includes washer and Chrome Rear Axle Spring Clip replaces 510
cotter pin for rear axles on 1989-up models., spring clip used on all 1991-up FL, FX, XL. 5
replaces 7987, 511. pack.
VT No. Item VT No. 2042-5
37-9032 Kit Chrome Axle Parts for 1972-79 FL-FLH,
44-0147 Nut 44-0326
1973-79 FX-FXE-FXS. Replaces 7986, 7022,
Chrome Rear Axle Nut Kit is a custom & 6653 on 1952-79 Sportster.
hardware kit with installation instructions. Fits VT No. Item U/M
1973-up Big Twin. 44-0326 Nut with washer Kit
VT No. Type 37-8118 5/8” Chrome Nut 10
8606-6 Acorn Type 37-8127 Nyloc-Nut 10
8607-6 Cap Type
394
9810-4 9809-4
Rear Axle Spacers
2038-4

BIG TWIN
2025-5 2037-4
Chrome Rear Axle Spacer Kits. FX-FLST Kits include left side
2026-5 spacer, 2 axle adjuster collars & castle nut. Kits for Dyna
9811-3 include castle nut for axle and adjuster collars.
Stock Grooved Years
For ST Models
Chrome Rear Wheel Spacer Set fits Touring 9810-4 9809-4 1987-99
models which utilize a 1” diameter axle. 2026-5 2025-5 2000-07
VT No. Year 2512-7 — 2008-up
44-1977 2002-07 For FXD Models
2508-4 2008-up 9812-3 9811-3 1991-99
2038-4 2037-4 2000-05
2335-5 — 2006-07
2516-5 — 2008-up
A B C D E

Axle Spacer Sets feature 3/4” ID for front


or rear wheel use. Rear Axle Spacers.
Sets Each Length Finish Chrome Zinc OEM # Application
— 44-0879 — Chrome 44-0325 44-2051 41595-73 A 1984-86 FXST Cast/Wire Wheel
— 44-0342 1.25” Chrome 1973-82 All FL’s Left Cast/Wire,
— 44-0325 27/32” Chrome 1973-83 FX-FXE-FXEF
44-0729 — 1/8” Chrome FXEF-80-FXWG Left Wire Wheel
44-0730 44-0253 1/4” Chrome 1981-86 FXE-80 Wire Wheel
44-0731 — 3/8” Chrome 1973-86 All FX Cast Wheel
44-0732 — 1/2” Chrome 44-0342 44-0345 41595-86 B 1986-99 FXST-FLST
44-0733 — 5/8” Chrome 44-0655 44-0340 41592-79 C 1982 only Classic 1983-up FLH-80
— 44-0877 .650 Chrome Cast or Wire, 1984-86 FXWG Wire
44-0734 44-0430 3/4” Zinc 1980-86 FXB-FXSB Cast Wheel
44-0735 44-0254 1” Chrome 44-0659 44-0341 41591-81 D 1982-up FXR Left Side Cast/Wire
44-0737 44-0785 1 1/4” Chrome 1985-up FXRT Cast Wheel
44-0786 44-0786 1 5/8” Zinc 44-0227 44-0374 41591-90 E 1990-99 FXD
44-0736 44-0429 1 1/2” Zinc DIY Universal Axle Spacer is constructed
— 44-0659 1 3/16” Chrome of stainless steel 6” long to be cut to
— 44-0227 1 7/16” Chrome length.
— 44-0658 1 15/64” Chrome VT No. I.D.
44-0670 3/4”
44-0753 1”

44-0788 44-0690

2036-5 2035-5
1” Wheel Spacer Sets include one for each 1” and 7/8” long
spacer with a 1” ID. Rear Axle Spacers allow wheels with 1” I.D. Bearings to fit
VT No. Style Year 3
/4” axle.
2036-5 Smooth 2000-07 VT No. Type
2035-5 Grooved 2000-07 44-0788 Long
2507-5 Smooth 2008-up 44-0690 Short

Rear Axle Seal Spacers


VT No. OEM Application
44-0421 40906-82A 1982-86 FXR’s Cast/Wire wheel 44-0427 44-0421
pairs 1984-86 FXST Wire Wheel
wheel, 1982-86 FXWG Wire wheel 44-1944
1982 only FXS-80, Wire Wheel
1982-86 FXB-FXSB Cast wheel
44-1944 40906-82 As above with lip
44-0427 43654-86A 1987-99 FLT-FXST-FXR

395
Rear Axle & 44-0634 Chrome Rear Axle Adjuster
and Nut Kit includes adjusters,
collars, axle nut washer and
Hardware for ST “nugget” chrome cover. Kit
allows use of existing nut and
cotter pin.
A
B C VT No. Year
44-0635 1986-92
D 44-0636 1993-99
E
44-0634 2000-07
44-0545 44-0698
2023-2
44-0607
Shown

E 44-0609
Axle Adjuster Kits for Softails. Includes collars and adjuster
FXST-FLST Rear Axle Kit with chrome hardware, with items screws with nuts.
pictured. Each item is available separately. VT No. Year
VT No. # OEM Item/Fits 44-0545 1986-92
44-0547 A-B-C-D 1987-92 Kit 44-0642 1993
44-0548 A-B-C-D 1993-99 Kit 44-0641 1994-99
44-0620 A-B-C-D 2000-up Kit 44-0609 2000-07
44-0892 A-B-C-D 2007 44-0698 2008-up
44-0893 A-B-C-D 2008-up
44-0597 Cap Adjuster 1987-92 37-8908
44-0219 A 41110-79 Axle
44-0342 B 41595-86 Spacer
8715-4 C Nut Kit With washers
44-0545 D & E Adjuster Kit 1986-92
37-8908 Installed
44-0609 D & E Adjuster Kit 2000-up 37-9007
44-0618 D Collar 1994-99 Chrome Rear Axle Caps fit
44-0607 D Collar 2000-07 1987-06 FXST-FLST models,
44-0725 D Collar 2008-up completely covers axle ends
8934-2 E Adjuster only 1986-92 and cotter key area. Easy to
9515-2 E Adjuster only 1993-99 install.
2023-2 E Adjuster only 2000-07 VT No. Style
2517-2 E Adjuster only 2008-up 37-8908 Smooth
Rear Axle Covers 37-9007 Maltese
Rear Axle Cover add a smooth fin-
ished look. Easily installed with set
screw. Set of 2. Fits 1984-06 Softail.
VT No. 2121-2
Chrome Rear Axle
Cover Set includes
hardware for mounting
for 1987-2005 ST mod-
els.
Chrome ST Rear Frame Covers bolt on to cover axle VT No. 42-0175
adjuster area on all Softail frames 1986-99. Hardware and
instructions included.
VT No. 42-0034

Chrome Tail Spurs dress


42-0676 up rear castings on 1986-
99 FXST-FLST models.
Contour steel covers fit
behind adjusters to protect
paint when axle is
Chrome Swing Arm Axle Cover fits Dyna models. removed. Chrome adjuster
VT No. Fits nuts supplied.
44-0045 1991-99 VT No. Item
44-0046 2000-01 42-0676 Spurs
44-0048 2002-05 44-0545 Adjuster Kit
44-0049 2006-up
396
Rear Axle
44-1951

BIG TWIN
44-0230 Milled Flats 44-0221

Note: Rigid types have a milled head to fit Replica rigids.


VT No. Item Long Frame Type Rigid Head Detail
44-0221 Kit 101/2” Rigid
44-2015 Kit 12” Rigid
44-2038 Kit 12” Rigid
Rigid Frame Disc Brake Rear Axle for use when 1973-up rear
44-1951 Axle 101/2” Rigid
disc brake units are installed on rigid frames. Kit includes .750
44-0230 Axle 11” Rigid
diameter axle, nut, special spacer and washers. Other axles
44-2043 Axle 12” Rigid
sold separately. Spacers may have to be cut to length. Rigid
44-1985 Axle 111/2” Rigid
axles have milled area on hex head, Swing Arm does not.
44-1986 Axle 121/4” Rigid
Length includes threads not head.
44-1945 Axle 111/2” Swing Arm
44-0520 Chrome Rear Axle Nut & Washer Kit
44-1942 Axle 123/4” Rigid
includes 2 extra thick washers, nut and
44-1943 Axle 121/2” Swing Arm
lock washers for 1973-up, on square
44-0394 Axle Collars have milled flat section on one
swing arms.
end to fit rigid frame slots.
VT No. Brand
VT No. Length U/M
8715-4 Colony
44-0394 15/16” Pair 44-0520 V-Twin
44-1987 113/16” Each
44-1988 23/4” Each
Axle Adjusters
44-0601 Calibrated Rear Wheel Adjusters fea-
ture chrome pyramid blocks with sight
indicator to view calibrated adjuster bolt,
44-2011
for accurate and easy wheel alignment.
44-0399 44-0600 Adjuster bolt is chrome heavy duty 1/2”
Rear Axle Adjuster Sets. rod with micrometer markings, nut is
VT No. OEM Models stainless steel. Fits 1973-85 FX-FLH, 1984-86 FXST
44-0398 41583-84 1984-86 FXST-FLST Zinc VT No. 44-2011
w/47548-84 End Cover
44-0598 47548-84 End Cover, Zinc Pyramid Adjuster Block Kit. Die cast chrome
44-0600 41570-77 1981-94 FXR, 1979-83 FLT Zinc pyramid end caps with solid block type pull
41112-79 44-0250 adjusters.
44-0603 41112-79 End Cap Outer for Above VT No. Item Model
FLT 44-0250 Kit 1997-up FLT
44-0600 1979-83 44-0541 Block Pull Adjuster Only
44-0399 41573-84 1984-96 44-0485 Nut fits 44-0366
44-0601 41573-97 1997-01 FLT
41112-79 2001
44-0583
42-0030

FXR Rear Axle Adjusters include heavy axle pull blocks &
44-1989 chrome end caps with allen screws, for 1982-94. Chrome pivot
44-1990 covers also available.
Axle Protector Plates prevent axle nuts from scratching paint- VT No. Item
ed finish. Sold in pairs, polished stainless. 44-0583 Adjusters
VT No. Year/Model 42-0030 1982-89 Pivot Cover Set
44-1989 1984-06 FXST-FLST 42-0114 1990-95 Pivot Cover Set
44-1990 1982-94 FXR-FXRS

FXD Chrome FXD Rear Wheel Adjuster


Hardware for 1991-05 models.
Chrome Adjuster Block Set fits
VT No. Item
1991-05 FXD models.
2000-6 Swing Arm End
VT No. 44-0543
Plate with Adjuster
2001-2 Swing Arm End Plates
9987-4 Flathead Allen Adjuster Screw

397
Wheel Hub Bearings Big Twin Hub
Rebuild Kit contains
bearings, races, seals
44-1997 44-0589 and seal spacers. Hub
and internal bearing
spacer not included.
Fits 1986-94 FXR,
1984-up FXST-FLST
VT No. 44-0453
Rear Double Row Retro fit
wheel bearing kits for models
Deluxe Rear Hub Rebuild contains all internal parts including
with Timken bearings. Double
longest length inner spacer (white 4.4480). Spacer can be cut
row wheel bearings eliminate
down or collar removed for some applications.
wheel play, have a longer wear
VT No. Note Fits Brand
life, require no adjustment. Kits
44-1997 1 1984-90 FXST, 1987-91 FXR Peer
include two bearings, center
44-2047 1 & 2 1992-99 FXST-FLST-FXR, Peer
spacer & spacers. Fit 1984-99 FXST, FLST, 1991-99 FXD, XL.
Dyna, XL,
VT No. 44-2995
1987-99 FLST Wire Wheel only
Replica Bearing Kits, Rear.
44-2048 1 & 2 As Above for Cast Wheel only Peer
VT No. Year Model
44-0589 2000-up ST, XL, FXD SMT
44-0989 2000-07 FLT
Note: 1. Does not include snap rings and seal washers.
44-0997 2000-07 FXST-FXD
2. Order spacer shims separately.
Rear Wheel Bearing FLT Wheel Hub Hardware fit 1982-99
Race and Seal Kit. Each models, 1982-99 FXR models.
kit includes two each bear- VT No. OEM Item
44-2024 43613-92 2.424” Spacer for narrow hub
ing, race and proper seals.
44-2025 43608-82 4.308” Spacer for wide hub
Fits 1983-94 FXR, 1983- 44-2026 43650-82 Spacer Washer
99 FXST-FLST-FLT-XL, 44-2027 43290-82 .032 Shims, 10 pk
1991-99 Dyna Cast or 44-2028 43291-82 .016 Shim
Wire Wheel 44-2029 43292-82 .008 Shim
VT No. 44-0420 44-2030 43293-82 .004 Shim
Genuine Timken Bearings Kit 44-2031 43294-82 .002 Shim
includes 2 tapered bearings and 2 12-0371 41118-81 Inner Bearing Race, 1980-81 FLT
races replacing 9052 for wheel 1973- 44-0313 44-0859 44-0860
99 Big Twin Swing Arm 1958-85.
VT No. Item
44-0425 4 Piece Kit Inner Hub Bearing Tube Spacers may be used in some cast
44-0405 Race and Bearing, 1 pair mag wheel applications, when flange is removed. Check for
44-0406 Bearing Only, 1 piece proper length fit.
44-0407 Race Only, 1 piece VT No. OEM Model/Year Type Fits
44-0313* 43623-78 1978-99 FX-XL 2.564 Violet F
44-1980* 43624-78 Front 2.550 Pink F
44-1981* 43625-78 Choose Length 2.536 Gold F
44-0958 43625-78 Front 2.542 F
44-0356 43608-00 2000-up Front and Rear F&R
Inner Hub Bearing Tubes 44-0362 43613-00 2000-up Front XL, FXD F
VT No. OEM Length 44-0858 43517-00 2000-07 FLT F&R
Steel Dual Flange Hub Spacer, Front & Rear 44-0859 43755-04 2004-06 FXD F
44-0338 43601-78 4.420” Orange 44-0860 43641-01 2001-03 FX F
44-0336 43602-78 4.434” Yellow 44-0885 43906-08 2008-up XL R
44-0337 43603-78 4.448” White 44-0961 41349-07 2007-up FXST F
Cast Wheel Hub Spacer, Front & Rear 41349-07 2007-up FLT R
44-2032 43604-78 4.420” Red 44-0962 41900-08 2008 FLT F
44-0943 41696-08 2008-up FXST Rear
44-2033 43605-78 4.434” Yellow
44-0954 41748-08 2008-up FXD
44-2034 43606-78 4.448” White *Note: Choose proper length.
Front, Cast
44-2025 43608-82 4.308” FLT
44-0236 43612-92 FLSTF
Front Laced
44-0237 43668-82 FLT-FLST-FXST-WG
Adjustable Inner Hub Spacer for
1973-99 wire wheels and most cus-
tom wheel application.
VT No. 44-0639

398
44-0536
Wheel Bearing Kits

BIG TWIN
Wheel Seals. Note: VT No.14-0139 and 14-0658
feature metal housing all others are rubber covered.

James VT No. OEM Fits


Front Wheel Assembly Kit for steel hubs only. Contains two 14-0659 14-0140 47519-83A 83-99 FX,, 85-99 FLST,
each, bearing, race, seal & one each correct seal spacer. Also Front/Rear Wheel
included for certain applications only are two each snap ring Double Lip
and seal retainer washers. Not included in this kit is the internal — 14-0182 47519-83 1983-84 As Above
bearing spacer which may be ordered separately. Check listing. Front Wheel Bearing, Race and Seal
VT No. Wheel Fits Kit contains 2 each, bearing, race and
44-0456 Wire 1984-86 FXWG proper seals. Three kits available.
44-0457* Wire 1984-85 FXST VT No. Fits
44-0536* Wire 1986-99 FXST, 1993-99 FXDWG 44-0417 1984-94 FXR cast or wire
1984-99 FLT 1984-99 All FX-FLT-FXST Cast or wire,
44-2045 Cast 1992-99 FLSTF 1991-99 Dyna cast or wire
44-2046 Cast 1987-91 FLST XL FXR Front Internal
*Note: Does not include snap rings and seal washers. Hub Kit includes all inter-
12-0390 2000-up Wheel Bearing fits front and rear. nal parts for complete
VT No. OEM Fits U/M Size rebuilding of all alloy front
12-0592 9267 All FXD, FXST Ea 3/4” hubs. Includes inner spac-
44-0993 9267 All FXD, FXST Pr 3/4” er, bearings, races seals
12-0390 9247 All FLT Pair 1” and seal spacer matched
12-0631 9276 ST Front Pair 25mm for each year group. Hub is not included.
12-0632 9285 FLT Rear VT No. Type Fits
44-0537 Single Disc 1984-91 FX-FXR, 1984-91 XL
44-2049* 1992-94 FXR, 1992-99 FXDL
44-0611 Single Disc/ 2000-up FXD, XL
Dual Disc Cast or Wire wheel
12-0632
*Note: Order spacer shims separately.

Axle Nut Covers


37-0039 37-0054 Chrome Axle Nut Caps Set for both axle nut and axle head
where required, set screws and hex key wrench. Each cap
has an internal hex to allow more thickness for the set screws
thread to eliminate thread stripping.
Note: These axle caps will not work on late model rear axles
with cotter key locking devices.
37-8885 37-8884 Front Rear Fitment
37-0039 37-8885 1984-94 FXST
Does Not Fit Rear 1989-94
37-0039 — 1988-94 FXR
37-8880 37-8885 1982-87 FXR
37-0059 37-8885 1981-85 FX
37-8884 1973-80 FX
37-8886 1971-72 FX
37-0054 — 2000-up FXSTD
37-8885 — 37-0041 2000-07 ST
— 44-0742 2008-up ST
44-0741 37-0041 44-0741 — 2007-up FXST
37-0999 — 2007-up FXST
37-0999 — 2007-up FXST
2536-2 — 2007-up FXST
2007-up Touring
— 37-0042 2000-05 FXD
2536-2 37-0999 — 44-0845 2006-07 FXD
37-0039 37-8885 1980-94 FLT
Does Not Fit Rear 1989-94
37-0059 — 2000-up FLT-FLHR
44-0742

399
Rear Wheel Rims

52-0224 52-0689 52-0692 52-0229

52-0435 52-0303

52-0230 Shown Center Valve Stem Hole

52-0230
52-0707 center
Side hole
Valve
Hole
52-0896
Drop Center Chrome Rims features drop center design for bead and 40 spoke holes. All are chrome unless noted.Note: Large
hole accepts rubber valve stem tube. Small hole accept metal stem tubes.
16” Rim with Large Valve Stem Hole 16” Rim with Small Valve Stem Hole 15” Rim with Large Valve Stem Hole
VT No. Width Brand 52-0689 3.0” CMR 52-0220 3.0” V-Twin
52-0224 3.0” V-Twin 52-0225 3.0” As Above, 1997-up 18” Rim with Center Hole
52-0226 3.0 Perma Chrome 52-0227 3.0” As Above ,1997-up CV 52-0707 2.5” V-Twin
52-0699 3.0” As Above Raw 52-0230 3.0” Perma Chrome (CV) 52-0229 4.25” Perma/Chrome
52-0692 3.0” Black Gloss 52-0222 3.0” Perma Chrome 17” Rim with Center Hole
52-0223 4.0” V-Twin 52-0143 6.0” Perma Chrome 52-0435 4.5” OE
52-0303 4.0” Replica 52-0691 3.5” AWW 52-0896 6.0” OE
52-0228 4.5” Perma Chrome

Front
Chrome Rim and Spoke Kits fit hubs as
noted.
VT No. Size Hub
52-0300 3.0 x 16 Steel
52-0700 52-0301 2.50 x 19 Alloy
52-0752 52-0787 52-0302 1.85 x 21 Steel

52-0790 52-0792
Chrome Replica Drop Center Front Rims.
2.50” x 19”
VT No. OEM Brand 52-0788
52-0791
52-0700 43018-73 Perma
52-0688 43001-79 OE
52-0752 43001-06 Perma
21”
52-0787 2.15” Smoothie Wheel Rims feature a smooth profile with chrome
52-0788 3.25” on aluminum construction.
VT No. Size
Conventional Chrome Rims are flat style. 52-0791 21”
Fits front tires only and has 40 holes. 52-0790 16”
VT No. Dia Width 52-0792 17”
52-0203 52-0202 19” 1.85” Deluxe Chrome
52-0203 21” 1.85” Wheel Rims are roll
52-0208 18” 2.15” formed of high strength
steel and finished with
52-0702 52-0701 a deluxe chrome finish.
Spoke Thread Protector Sleeves fit over Both are drop center
spoke threads during assembly to avoid dam- style with the rolled-
age to rim during lacing. edge design for added
VT No. 28-0722 strength.
VT No. OEM Size
52-0702 43001-79 19” x 2.50”
52-0701 43662-80B 21” x 2.15”
400
Front And Rear Wheel Hubs
All Hubs include bearings, races, seals, seal spacers and are assembled and chromed except where noted.

BIG TWIN
A B C D E

F
45-0588 45-0329
45-0589 45-0590
G H

K
J
I
Rear Hubs Front Hubs
VT No. # OEM Year Model VT No. # OEM Year
Model
45-0670 A 40952-82A 1982-85 FXE-FXWG-FXR, 45-0295 D 43672-84 1984-99
FXST-FXSTC-FXDWG
45-0325 B 41020-86A 1986-99 FLT 45-0295 D 43672-84 1984-85
FXWG, SD
45-0670 A 40952-82A 1984-85 FXST 45-0329 F 43672-84A 1986-99
FXST-FXDWG
45-0328 K 80 Hole 1986-99 FXST 45-0588 E 43701-00 2000-07
FXST, SD, Polished
45-0671 A 40976-86 1986-99 FXR-FXRS-FXST-FXSTC-FLST 45-0785 — 2008-up
FXST
Note: FXR must use 44-0421 Seal Spacer 45-0591 E 43701-00 2000-07
FLST-FLSTC, SD
45-0324 C 40976-86A As Above Billet Type 45-0787 2008-up
FLST, FLSTF
45-0332 C 40976-00 2000-06 FXST-FXD, 2000-01 FLT 45-0334 F
43672-00 2000-07
FXDWG-ST-FXSTS
45-0688 D
43053-86 1986-99
FLST-FLSTC SD
45-0333 C 41053-02 2002-07 FLT
45-0298 G
43619-84 1984-99
FXR-FXD-FXRS, 1984-85
45-0333 C 41053-02 2006-up FXD
FXSE-80, FXEF SD
45-0473 2008-up FLT 45-0292 G — As above but DD
45-0853 — 2008-up ST 45-0532 H 43619-00 2000-03 FXD, FXDL SD/DD
45-0759* 2000-07 ST 45-0641 H 43610-00 2000-03 FXDL-FXDX, SD (21”)
*Note: Internals not included, purchase separately. 45-0589 I 43243-06 2006-07 FXD
44-2019 44-2021 45-0788 I 2008-up FXD
45-0590 J 43555-06 2006-07 FXDWG
45-0293 D 43677-88 1988-99 FXSTS-FLSTS
45-0326 A 43404-87A 1984-99 FLT
45-0336 F 40988-00 2000-07 FLT
Chrome Inner Hub Covers fill area between pulley or rotor mount 45-0786 — 2008-up FLT
flange and spoke hole flange on hub for smooth appearance and 45-0342 43877-04 2004-05 FXD
ease of cleaning. Front models fit rotor side, rear kit fits both sides. 45-0785 2008-up FXDWG
45-0760* 2000-up FXST
VT No. Type Qty Fits
*Note: Internals not included, order separately
44-2019 Front 1 1987-93 FXST
44-2021 Rear 2 1986-95 FLST-FXST

Hub Caps
42-9921 45-0410 42-0068 42-0073 45-0685

Chrome FL-FLH Front Wheel Hubcaps. Full 8” dresser hub- 4 1/2” Chrome Hubcaps fit between hub and
cap for wire wheels on glide type forks to fit between hub and axle without additional hardware.
axle without additional hardware. 45-0418 VT No. Type Year Model
VT No. OEM Years Fits 42-0068 Rear 1984-up FXST-FLST
42-9921 43067-86 1986-96 FLST Single Disc 16” 42-0073 Front 1986-up FLST
wheel held by snap ring 45-0685 Front, Mag 1990-99 FLSTF
45-0410 43155-97 1997-99 FLST As Above 45-0418 Front, Mag 2000-up FLSTF
12-0956 11175 Snap Ring for FLST Hub Caps 45-0408 Front, Mag 1984-95 XL, FXD
1973-95 Chrome Mini Cap fits “Baby Moon” Chrome Rear
between swing arm and axle spacer. Hub Cap with screws.
VT No. 45-0692 VT No. Year
45-0416 1993-up
45-0415 2000-up

401
Spoke Set Chart
40 Short Shank Spokes
Note: Spokes in this list fit horizontal
flanged hubs as styles shown.

45-0409

Styles
Shown
for
Referen
ce Only.

45-0954
Flat Flanged Hubs. Front & Rear Flanged Hubs, including 1936-84 FL-FLH Front and Rear, 1973-84 FX-FXE Rear, 1954-99 XL
Rear, 1984-95 FLST-FXST-FXDWG Front or Rear, 1996-up FLST-FXST Alloy Rear, 1986-up FLT Rear, 2000-up XL Alloy Rear and
1996-up Dyna Alloy Rear. All Spokes Listed Are 6-8 Gauge. Kits include 40 spokes and 40 nipples.
SPOKE SETS FOR FLAT FLANGE HUBS
Chrome Chrome Stainless Stainless Chrome Chrome
Chrome Chrome Twirled Twirled Twirled Twirled Diamond Diamond Rim Note
V-Twin Buchanan V-Twin Buchanan V-Twin Buchanan V-Twin Buchanan Size Type*
45-0620 15" DC
45-0621 45-0720 45-0703 45-0675 45-0709 45-0698 45-0682 16" DC 3
45-0952 45-0765 16” P
45-0762 45-0765 17” DC 4
45-0601 45-0721 18" C
45-0610 18" DC
45-0602 45-0727 45-0729 19" C
45-0728 45-0730 19" DC 1
45-0603 45-0723 45-0706 45-0677 45-0726 45-0700 45-0716 45-0684 21" DC/C
45-0954 21” P 45-0621

SPOKE SETS FOR FLAT FLANGE HUBS Notes: 45-0954


1. Fits Disc Type Spool
Chrome Cadmium Hub Only
Rippled Stainless Stainless Plated Rim Note 2. Fits Drum Type Spool
Hub Only (Cross 3)
Buchanan V-Twin Buchanan V-Twin Size Type* 3. VT No.45-0409 is Hand
45-0731 45-0409 45-0651 45-0710 16" DC 3 Polished
4. Use with rim 52-0435
45-0748 45-0652 18" C
45-0955 45-0656 18" DC *Note: Rim Type Drop
45-0653 19" C Center = DC or
45-0654 19" DC 1 Conventional = C
Profile Rim = P
45-0674 19" DC 2
45-0713 45-0655 21" DC/C

16” Heavy 5–8 Gauge Spoke Set 6/8 Gauge Nipple Set fit our spoke sets,
5–8
in chrome or stainless finish. to fit 40 pieces.
Heavy
hubs and stock rims. VT No. Type
VT No. Finish 45-0626 Chrome Standard
45-0737 Chrome 45-0680 Stainless Standard
45-0738 Stainless 45-0749 Chrome Extended
45-0750 Stainless Extended

402
Front Spoke Sets
Spokes listed fit

BIG TWIN
alloy hubs with
vertical flanges
as shown.

FX-XL-FXR 1973-up Alloy Hub Spoke Sets with Single or All Spokes Listed Are 6-8 Gauge
Dual Disc with vertical flanges to house spokes. Sets include 20 Twirled-Diamond-Stock are
long and 20 short shank spokes. Shank is 8 gauge portion noted as the following:
which fits in hub flange.with 40 nipples. B Twirled Buchanan
B Twirled v-Twin
Short A Diamond Buchanan
Long C Ripple Style

SPOKE SETS FOR ALLOY FRONT DISC SPOOLS


Chrome Chrome Stainless Chrome Chrome
Chrome Chrome Twirled Twirled Twirled Diamond Rippled Stainless Stainless Rim Note
V-Twin Buchanan V-Twin Buchanan Buchanan Buchanan Buchanan V-Twin Buchanan Size Type*
45-0606 — — — — — — — 45-0661 19” C
45-0623 45-0718 45-0705 45-0676 45-0699 45-0683 45-0714 45-0660 19" DC
45-0607 45-0719 45-0751 45-0686 45-0701 45-0687 45-0755 45-0733 45-0662 21" DC/C
45-0611 — — — — — — 45-0612 — 21” DC/C Fits 2000-up FXD-
XL Applications.
45-0953 — — — — — — — — 21” P

Wheels With Twirled Spokes


FRONT 52-0842 52-0845

52-0853 Spoke Detail


REAR
Wheels with Twirled Spokes include chrome hubs
52-0177 1982-84 FXE 16” 3.00”
with internals, rim and twirled chrome spokes assembled.
1982-86 FXWG
VT No. Fits Type Width
1984-85 FXR
FRONT
52-0842 1986-95 FXST-FLST-FXD 16” 3.00”
52-0859 1984-99 FLT 16” 3.00”
52-0851 As Above 16” 4.00”
52-2025 2000-up FLST 16” 3.00”
52-0911 1997-99 FXST 16” 3.00”
52-0852 1986-99 FLST 16” 3.00”
52-0976 2000-05 FXST- FLST-FXD 16” 3.00”
52-0843 1984-95 FXST-FXDWG 21” Single 2.15”
2000-01 FLT
52-0908 1996-99 FXST 21” Single 2.15”
52-2017 2006-up FXST-FLST 17”
52-0853 1988-99 FXSTS 21” Single 2.15”
52-0978 2000-05 FXST-FXD-FLST 16” 4.00”
52-0971 2000-04 FXST-FXDWG 21” Single 2.15”
2000-01 FLT
52-2014 2005-up FXST 21” Single 2.15”
52-0858 1986-99 FLT 16” 3.00”
52-0909 1996-99 FLSTS 16” Single 3.00”
52-0972 2000-up FLSTS 16” Single 3.00”
52-0845 1984-99 FXR-FXD 19” Dual/Single 2.50”
52-0943 1984-99 FXR-FXD 21” Dual/Single 2.15”
52-0973 2000-03 FXD 19” Dual/Single 2.50”
52-2015 2004-05 FXD 19” 2.50”
52-0974 2000-03 FXD 21” Dual/Single 2.15”
52-2016 2004-05 FXD 21” 2.15” Since 1969! Wheel Building Service
Select any of our hubs, a set of spokes including stainless steel, chrome,
twirled or diamond spokes and rim. We will lace and true in our plant. The fin-
ished wheel can be shipped in 24 hours. Complete wheel will be billed as fol-
lows: Rim, Spokes, Hub & Labor. Service limited to components in stock.
VT No. 60-0125
403
Replica Front Wheels
For 41 and 49mm forks as noted
Complete Wheels in stock for immediate shipment from
V-Twin MfgTM. The original aftermarket wheel builders since 1969.

W/Chrome Stainless Rim Rim


Spokes Spokes Diameter Width
1988-06 FXSTS with single disc on Spring Fork.
52-0184 52-0825 16” 3.00”
52-0185 52-0826 21” 2.15”
52-0199 — 18” 2.50”
52-0778 — 18” 4.25”
1984-95 FXST-FXDWG, 1984-85 FXWG with single disc. Fits 52-0169 52-0906
41mm forks.
52-0175 52-0823 16” 3.00”
52-0829 52-0830 19” D.C. 2.50” 52-2028 52-2029
52-0169 52-0824 21” 2.15”
52-0455 — 21” 3.00”
52-0450 — 23” 3.00”
Fits 24-0793 assembly only.
52-0848 52-0849 16” 3.00”
1996-99 FXST-FXDWG-FLSTS with single disc. Fits 41mm
forks and Spring Fork (FLSTS)
52-0904 52-0905 16” (FLSTS) 3.00”
52-0906 52-0907 21” 2.15”
2000-06 FXDWG with 41mm forks and single disc
52-1084 52-1085 21” DC 2.15”
2000-06 FXST
52-1084 52-1085 21” DC 2.15”
2007-up FXST
52-0997 52-0998 21” DC 2.15” 52-0199 52-0455
2008-up FXST
51-1053 21” DC 2.15”
1986-96 FLST with single disc. Fits 41mm forks.
52-0696 52-0695 16” 3.00”
52-0694 52-0693 21” 2.15”
1997-99 FLST with single disc. Fits 41mm forks.
52-2019 52-2020 16” 3.00”
2000-up FLSTS with 41 mm fork and single disc.
52-1092 52-1093 16” 3.00”
2000-06 FLST-FLSTSF with 41 mm fork and single disc.
52-2006 52-2007 16” 3.00”
2007-up FLST-FLSTF with 41mm fork with single disc.
52-0995 52-0996 16” 3.00”
2008-up FLST with 41mm fork single disc
52-1054 16”
1984-99 FLT with dual disc. Fits 41mm forks.
52-0856 52-0854 16” 3.00”
52-0441 — 21” 3.25”
2000-04 FLT with dual disc. Fits 41mm forks.
52-1095 52-1096 16” 3.00”
52-0439 — 21” 3.25”
2005-up FLT with 41mm forks and dual disc.
52-2008 52-2009 16” 3.00”
52-0440 — 21” 3.25” 52-0450
2006 FXD with 49mm fork. with tire
52-2031 52-2032 19” DC 2.15” 52-0778 installed
52-2027 52-2028 21” DC 2.15”
2007-up FXD with 49mm fork. 52-0440 52-0439
52-2039 — 19” DC 2.15”
2006-up FXDWG with 49mm fork.
52-2031 52-2032 19” DC 2.15”
52-2029 52-2030 21” DC 2.15”
2006-up FXDF with 49mm fork.
52-0478 — 19” DC 2.15
Wheel Builders
Wheels are direct bolt on for models listed.
Assembled with all original components.

Since 1969
52-0441

404
52-0171
Front Wheels
35 and 39 mm Forks

BIG TWIN
All front wheels on this page feature a chrome hub,with all internal
bearings installed,choice of chrome or stainless spokes and
chrome rim completely laced and trued.
Chrome Stainless Rim Rim
Spokes Spokes Diameter Width
Chr. Hub Chr. Hub
52-0895 1984-99 FXR-FXD with single/dual disc. Fits 35 and 39 mm
forks.
52-0170 52-0827 19” D.C 2.50”
52-0171 52-0828 21” 2.15”
52-0895 — 21” 3.00”
1984-99 FXR-FXD with single disc, fits 35mm and 39mm
forks.
52-0190 52-0192 19” D.C. 2.50”
52-0191 52-0193 21” 2.15”
2000-2003 FXD with single disc forks, FXD, FXDL with
39mm forks single or dual disc, .750” axle.
52-1086 52-1087 19” DC 2.50”
52-1088 52-1089 21” DC 2.15”
52-2023 52-2024 21” DC DD 2.15”
2004-05 FXD with single or dual disc 39 mm for FXD,
52-0191 52-0190 FXDL with 1” axle.
These replica wheels bolt on to stock applications as 52-2000 52-2001 19” DC 2.50”
listed with no modifications. 52-2002 52-2003 21” DC 2.15”

60 Spoke Wheels
16” 21”

52-0677

52-0655 52-0653
52-0654 21”
18”
Chrome 60 Spoke
52-0656 Wheel & Tire
Combination
includes 60 spoke 52-0760
wheel with chrome
steel dual flange hub,
chrome spokes, Complete 60 Spoke Wheel features chrome wide steel rim,
chrome rim and 200 steel hub and chrome spokes for any wide frame application.
Series Avon tire. Hub features a .900” extension to minimize pulley spacers and
Wheel uses 3/4” axle. the bearing is moved outboard to prevent bent axles. Accepts
VT No. Size 11 1/2” disc rotor, 1984-99 style pulley or 1973-85 chain sprock-
52-0655 16” ets. Steel hubs include bearings, seals and spacers. Rim is
52-0656 18” sealed after truing so that it can also be used with tubeless
tires.
VT No. Size Width Tire Year Fits
52-0654 16” 5.5” 180-200 1984-99 Rear
52-2021 16” 6.0” 200/230 1984-99 Rear
52-2022 16” 6.0” 200/230 1984-99 Rear
52-0653 18” 5.5” 180-200 1984-99 Rear
52-0677 21” 2.15” 120/90 1984-99 Front
52-0760 21” 3.25” 120/90 1984-99 Front

405
Wheel Builders

Replica Big Twin


Rear Wheels Since 1969

Complete Wheel
Assembly
features the following:
• Chrome Rim
• Chrome or Stainless
Spokes
• Chrome Hub with
Internals
• 40 Spoke Style.
52-0198 52-2033 52-2011

1986-96 FXR-FXRS-FXST-FXSTC-FLST and FXDG models.


Note: FXR applications must use VT No. 44-0421 seal spacers.
Chrome Stainless Rim Rim
Spokes Spokes Diameter Width
52-0176 52-0810 16” 3.00”
52-0861* 52-0862* 16” Deluxe 3.00”
52-0935 52-0936* 16” 4.00”
52-2033 — 17” 4.50”
52-0198 — 18” 2.50”
52-0775 — 18” 4.25”
1997-99 FXD-FXST-FLST feature updated rear hub with
smooth flange area. 17”
52-1076 52-1077 16” 3.00” 52-2010
52-1078 52-1079 16” 4.00”
1986-99 FLT Wheel Assembly
52-0857 52-0855 16” 3.00” Direct Bolt On to Models Listed. Assembled with all original components.
2000-2005 FXD-FXST-FLST
2000-01 FLT
52-1080 52-1082 16” 3.00”
52-1081 52-1083 16” 4.00”
52-0777 — 18” 4.50”
2002-07 FLT
52-1099 52-1098 16” 3.00”
2008-up FLT
52-2037 52-2038 16” 3.00”
2006-07 FXD-FLST-FXST
52-2010 52-2011 17” 4.5” 52-0775 18” 52-0935
2007-up FLSTF
52-6650 52-6651 17” 6.0” 1997-99 FXD-FXST-FLST Type Rear Wheel
1982-84 FXE, 1982-86 FXWG, 1982-85 FXR
1984-85 FXST
52-0168 52-0809 16” 3.00”
*Note: Deluxe rims are OE type.

Wheel Bearing
Greaser. Fitting &
spigot greases 1973-
99 tapered bearings
without removing
seals, use existing seal
spacer or purchase
separately.
VT No. Item
16-0803 Tool
44-0303 Collar

406
Profile Rimmed Wheels

BIG TWIN
52-0663

16” 16” 52-0665

Chrome Profile Laced Wheel. Chrome Profile Laced Wheel. The profile rim is an aluminum
VT No. OEM Fits rim with a smooth chrome finish.
21” Front 16” Rear
52-0660 44608-05 2000-06 FXST except FXSTS and VT No. OEM Fits
2000-05 FXDWG models 52-0665 44606-05 2002-up Touring & 2005-up XL 883C
52-0555 44608-08 2007-up FXST and XL 1200C models
52-0661 44610-05 2000-up XL 883C and XL 1200C 52-0666 43014-05 2003-05 ST models
52-0662 44607-05 2000-06 FXSTS models 52-0667 44611-05 2000-05 Dyna models
19” Front 16” Front
52-0668 43638-06 2006-up FXD 52-0663 44605-08 2000-08 Touring models
Bearing Sets for 60 Spoke Wheels. 52-0664 43011-05 2003-06 FL Softail models & FLT Sidecar
VT No. ID
12-8850 3/4”
52-0554 41508-08 2007-08 FLST
12-8851 1”
Valve Stem.
VT No.
28-2135
Type of Nut
Inside
Billet Hub Wheels
28-2138 Outside

52-0673
52-0673 Close up
Wheel Assemblies with chrome billet hub for ST models.
Features chrome plated billet hub, chrome spokes and chrome
steel rim for either tube type or tubeless application. Rear wheels 52-0682
52-0672
have extension on pulley side to minimize pulley spacers and
bearing is moved outboard to prevent bent axles. Front or rear
wheels accept 11 1/2” disc rotors. Single flange are for RSD.
1984-99 hub types use Timken bearings. 2000-up hub types use
sealed bearings.
Front
VT No. Size Spoke Axle Drive Hub
Size Side Type
52-0147 21” x 2.15 40 3/4 — 1984-99
52-0673 21 x 2.15 60 3/4” — 1984-99
52-0726 21 x 2.15 80 3/4 — 1984-99
52-0674 21 x 3.00 60 3/4” — 1984-99 52-0675
52-0720 21 x 3.50 60 3/4” — 1984-99
52-0721 21 x 3.50 80 3/4” — 1984-99 52-0717 Chrome 18” x 80 Spoke and Tire
Rear Combination includes 18” x 10.5”
52-0672 16 x 6 60 3/4” LH 1984-99 80 spoke rear wheel with billet
52-0675 18 x 5.5 60 3/4” LH 1984-99 hub, chrome spokes, chrome rim
52-0678 18 x 5.5 60 3/4” LH 2000-up and Avon tire.
52-0122 18 x 8.5 60 3/4” LH 2000-up
52-0722 18 x 8.5 60 1” LH 2000-up
52-0723* 18 x 8.5 60 1” RH 2000-up
52-0682 18 x 10.5 80 1” LH 2000-up
52-0683 18 x 10.5 120 1” LH 2000-up
52-0684* 18 x 10.5 80 1” RH 2000-up
52-0685* 18 x 10.5 120 1” RH 2000-up VT No. Size Bearing Drive
52-0640* 17 x 12 80 1” RH 2000-up 52-0716 300/35 x 18 1” LH
52-0642 17 x 12 80 1” RH 2000-up 52-0717 300/35 x 18 1” RH
*Note: Single Sided Hub Flange
407
Billet Hub Wheels 21” Wheel with Billet
Front Hub fits 1984-99
FXST with 41 mm fork and
with SS Spokes stainless spokes & chrome
rim.
VT No. Spokes Rim
52-0139 60 2.15
52-0711 60 3.0
52-0712 120 3.0

52-0657 52-0658

60 Spoke Billet Hub Wheel Assemblies feature chrome plat-


ed Billet hub. Polished stainless spokes and chrome rim.
Rear Wheels
VT No. Fits Size
52-0657 1986-99 FXST 16 x 3.5
52-0730 2000-05 FXST 16 x 3.5
52-0731 1984-99 FLT 18 x 3.5
Front Wheels
52-0733 1984-99 FXD-XL 19 x 2.15
52-0735 2000-05 FXD 21 x 2.15
52-0734 2000-05 FXD 19 x 2.15
52-0139 1984-99 FXST 21 x 2.15
52-0737 2000-up FXST 21 x 2.15
52-0738 1984-99 FLT 18 x 3.5
52-0739 2000-up FLT 18 x 3.5 52-0194
52-0658 1986-99 FLST 16 x 3.5

Rear Billet Hub Wheels feature stainless spokes, chrome


hub and rim. 80 spokes.
VT No. Size
52-0194 18 x 10.5”
52-0195* 18 x 10.5”
*Note: For RSD x 300 only
52-0718 52-0680

52-0194

Chrome 60 Spoke Wheel & Tire Combination includes 60


spoke rear wheel with chrome billet hub, chrome spokes and
chrome rim and tire. Left hand side drive. Fits 86-99 compo-
nents.
VT No. Type Tire Bearing Rim Width
52-0680 200/60 x 16 Avon 3/4 5.5
52-0681 200/55 x 18 Avon 3/4 5.5
52-0718 240/40 x 18 Metzler 3/4 8.5
52-0715 250/40 x 18 Avon 3/4 8.5
52-0725 280/35 x 18 Metzler 1” 8.5

408
45-0690 45-0689
Cast Wheels
Chrome Wheel Covers are contour

BIG TWIN
formed to fit Alloy 16” FXST rear and
Fat Boy front and rear, covering up to
the step at the valve stem hole area.
Both are held in place by the rotors and
belt pulley. Sold in pairs.
45-0690 VT No. Type Year
45-0689 Front FLSTF 1986-99
45-0742 Front FLSTF 2000-up
45-0690 Rear FLSTF-FXST 1986-99

Solid
Slotted Solid Style Mirror 52-0833
Style Style Cast Style
Chrome Cast Wheels are of aluminum construction. Ready to bolt on. Rear wheels fit 1986-05 FXST-FLST-FLSTF, 1991-up
FXD-FXDWG, 1986-94 FXR, 1973-84 FX-FL and front wheels fit 1987-up FLST-N-F.
1986-99 Rear 16” 2000-2002 Rear 16” 2000-05 Front 16”
52-0923 Slotted Chrome 52-0970 Slotted Chrome 52-0982 Slotted Chrome
52-0835 Spun Polish 52-0921 Solid Chrome 52-0706 Cast Cast
52-0833 Cast Cast 52-0892 Mirror Chrome 1987-99 Front 16”
2003-05 Rear 16” 52-0931 Slotted Chrome
52-0990 Slotted Chrome
52-0991 Solid Chrome
52-0893 Solid Mirror Chrome

Fat Spoke Wheels


50 Fat Spoke Radial Laced
Wheels feature 3/8” polished stain-
less steel spokes, billet chromed
hub and polished chrome steel rim.
All wheels include bearings, seals
and center spacer.

52-0550
VT No. Size Fits
Rear
52-0550 16” x 3.5” 2000-05 FXST, FLST, FXD, XL
52-0551 16” x 3.5” 1984-99 FXST, FLST, FXD, XL
52-0111 16” x 3.5” 2002-04 FLHT, FLHR,FLTR
52-0112 16” x 3.5” 2000-01 FLHT, FLHR, FLTR
52-0113 16” x 3.5” 1984-99 FLHT, FLHR, FLTR
52-0894
52-0114 16” x 3.5” 1973-84 FX-FL
Front
52-0552 21” x 2.15 2000-up FXST, FXDWG
52-0553 21” x 2.15 1984-99 FXST, FXDWG
52-0107 16” x 3.5” 2000-up FLST/C/F 80 Spoke Rear Wheel Assembly includes stock style steel
52-0108 16” x 3.5” 1986-99 FLST/C/F/N hub with internals assembled, rim and 6-8 gauge spokes, laced
Front Dual Disc and trued. Fits 1986-99 FXST-FLST-FXDG, 1986-99 XL Rear
52-0109 16” x 3.5” 2000-04 FLT, FLHT, FLR wheel.
52-0110 16” x 3.5” 1986-99 FLT, FLHT, FLHR Chrome Stainless Rim Width
80 Spoke Chrome Rims Only.
Spokes Spokes
52-0212 1.85 x 21
52-0703 3.0 x 16 with large stem hole 52-0894 52-0870 16” 3.0”
52-0704 3.0 x 16 with small stem hole
52-0705 4.0 x 16 with large stem hole
409
Chrome Forged Billet Wheels
52-2901 52-2901
Right Side Left Side

52-2902

Tenzo Trex Blade


Rear

Tenzo Front
Wyatt Gatling Chrome Forged Billet Wheels for 1987-99
FXST. Wheels include adapter spacers and bearings as
required. Use with 2000-up brake rotor and drive pulley.
Size Fits Tenzo Trex Blade
16 x 3.5 Rear 52-2900 52-2903 52-2906
18 x 8.5 Rear 52-2901 52-2904 52-2907
21 x 2.15” Front 52-2902 52-2905 52-2908

52-1000
52-0404

52-1003
Star Chrome Wheels feature 5-spoke design with texture finish
on inner spoke area and smooth chrome on the machined
outer spoke and rim area. Wheels include bearings installed.
VT No. Size Fits
52-1000 21” 1993-99 FXDWG, 1984-99 FXST-FXSTB
52-1003 16” 1986-99 ST, FXR, 1991-99 DG, Rear 46-0511
52-1010 16” 2000-up FLST, FLSTF Front 52-0213
52-1011 19” 2000-2004 FXD Front 17 x 12 Billet Rear Wheel features 1” bearings and 1 side
52-1012 21” 2000-up FXST Front flange for RSD applications. 52-0404 features split hub to
52-0902 16” 2003-2005 FXST Rear accept Weld Wheel brake kit.
52-1004 16” 1973-84 FX-FL Rear VT No. Item Type
52-0992 52-1015 52-0404 Wheel Billet
52-0213 Wheel Billet
46-0511 330 x 17 VR AM42
Avon Venom
Note: Tire is for 11” minimum and 12.5”maximum width rim.

16” Chrome Billet Wheels include bearings, an internal spacer


and tubeless tire valve stem. 3 Spoke Design.
VT No. Year Model
52-1015 2000-2002 FXD-ST
52-0992 2003-05 ST

410
Weld Evo Chrome One-Piece Forged Alloy Wheels. All wheels come fully assembled with hubs
and bearings and feature either 3/4” or 1” axle bearings. 5 year chrome warranty and a lifetime struc-
tural warranty included.

BIG TWIN
Chopper Recluse Venetti
Starburst Turbo Whiplash

Charger 5 Newport Blade Slash Flare

Size Fits Chopper Recluse Venetti Charger 5 Newport Blade Starburst Turbo Whiplash Slash Flare
Rear Wheels with 3/4” Axle Bearings
16” x 3.5”
2000-up FXST 52-2506 — 52-2542 — 52-2578 52-2596 52-2614 52-2632 52-2650 52-2668 —
2000-up FXD 52-2507 52-2525 52-2543 52-2561 52-2579 52-2597 52-2615 52-2633 52-2651 52-2669 —
1986-99 FXST 52-2508 52-2526 52-2544 — 52-2580 — 52-2616 52-2634 52-2652 52-2670 —
FXD, FLT
18” x 3.5”
2000-up FLT 52-2509 52-2527 52-2545 — — 52-2599 — 52-2635 52-2653 52-2671 —
1986-99 FXST 52-2510 52-2528 52-2546 52-2564 — 52-2600 52-2618 52-2636 52-2654 52-2672 —
FXD, FLT
18” x 5.5”
2000-up FXST 52-2511 52-2529 — — 52-2583 52-2601 52-2619 52-2637 52-2655 — —
1986-99 FXST — 52-2530 — 52-2566 52-2584 52-2602 52-2620 52-2638 52-2656 — —
Rear Wheels with 1” Rear Axle Bearings. Use with 2000-up FXST Rear Pulley and Brake
18” x 8.5”
L. H. Drive — — — — — 52-2603 52-2621 — 52-2657 52-2675 52-2683
R. H. Brake
R. H. Drive 52-2514 52-2532 52-2550 — 52-2586 — 52-2622 52-2640 52-2658 52-2676 —
R. H. Brake
18” x 9.5”
L. H. Drive 52-2515 52-2533 — 52-2569 52-2587 — 52-2623 52-2641 52-2659 52-2677 —
R. H. Brake
R. H. Drive 52-2516 — 52-2552 — 52-2588 — — 52-2642 52-2660 52-2678 —
R. H. Brake
18” x 10.5”
R. H. Drive — 52-2535 52-2553 52-2571 52-2589 — 52-2625 52-2643 — 52-2679 52-2684
R. H. Brake
Front Wheels
Front Disc Chopper Recluse Venetti Charger5 Newport Blade Starburst Turbo Whiplash Slash Flare
Type Type
18” x 3.5”
2000-up FLT
W.G. D.D. — — — — — 52-2590 — 52-2626 52-2644 52-2662 —
1986-99 FLT
W.G. S.D. — 52-2519 — 52-2555 52-2573 52-2591 52-2609 — — 52-2663 —
19” x 2.15”
2000-up FXD/XL
N.G. S.D. 52-2502 52-2520 52-2538 52-2556 — 52-2592 52-2610 — 52-2646 — —
1986-99 FXD/XL
N.G S.D. 52-2503 52-2521 52-2539 52-2557 52-2575 — 52-2611 — 52-2647 — —
21” x 2.15”
2000-up FXST
W.G S.D — — — — 52-2576 52-2594 52-2612 52-2630 52-2648 — 52-2686
1986-99 FXST
W.G. S.D — — — 52-2559 — — 52-2613 52-2631 52-2649 — —

411
Victory Series for 1984-05 FX-FLST & Rigids
All Corbin-Gentry Saddles are constructed on a metal baseplate, high density molded foam cushion and covered in
premium Naugahyde unless noted as leather.
47-2012 Installed
A

47-2009
B 47-2010

C 47-2011

Victory Double Bucket Touring Saddles feature extra thick


foam padding for plush comfort.
1984-05 # Style Pattern
47-2009 A Plush Button
47-2010 B MKIII Stitch
47-2011 C Long Haul Spots
47-2012 Long Haul Without Spots

A 47-2013 C 47-2016

B 47-2015
D 47-2017

Victory Smoothie Saddles are a 2 piece design on a single steel baseplate. Victory Series Saddles fit 1984-05
2000-05 1984-99 # Style Note FXST-FLST models and all Rigid frames.
47-2013 — A Original FXST-FLST models require re-use of
47-2014 — A Original Leather existing rear tab or can be ordered sepa-
47-2015 47-0241 B Classic Concho, chrome spots rately VT No. 31-0413 for 1984-99 or 31-
47-2016 47-8725 C Classic Concho, black spots 0653 for 2000-05 models. Rigid frames
47-2017 47-8695 D Classic Fringe, chrome spots require purchase of 31-0562 front mount.

412
1984-05 ST Saddles

BIG TWIN
Voyager Series for 1984-05 ST models feature
47-0255 full comfort design for the longest ride.
2006-up 1984-05 Style
47-0267 47-0255 With Spots
47-0268 47-0256 Without Spots

Victory Series for 1984-05 FX-FLST & Rigids


47-2001 A B 47-2005 C
47-2004

Victory Design Originals by Corbin-Gentry with button detailing.


1984-05 # Style 2000-05 1984-99 # Style
47-2000 A Original Pillow 47-2003 47-2003 A Original Pillow, 2” Wider
47-2001 A Original Pillow, Leather 47-2004 47-0245 B Classic Pillow
47-2002 A Original Pillow, Leather, 2” Wider 47-2005 47-2005 C MK I

A 47-8707 B 47-2007

47-2008
C
Victory Flatlander Saddles feature low frame hugging design.
2000-05 1984-99 # Style
47-2006 47-8707 A Original
47-2007 47-2007 B Cobra
47-2008 47-2008 C Buttoned

Victory Series Saddles fit 1984-05 FXST-FLST models & all


Rigid frames. FXST-FLST models require re-use of existing
rear tab or can be ordered separately 31-0413 for 1984-99 or
31-0653 for 2000-up. Rigid frames require purchase of 31-0562
front mount.

413
Victory Series for 1984-05 FX-FLST & Rigid
47-2018 47-2019 47-2020 47-2021

Victory Series Saddles fit 1984-up FXST-FLST models and all Rigid frames. FXST-FLST models require re-use of existing rear tab
or can be ordered separately VT No. 31-0413 for 1984-99 or 31-0653 for 2000-up & Rigid models.
Victory Hi-back Saddles feature self supporting back on steel baseplate for lasting
durability.
2006-up 2000-05 1984-99 # Back Style
— 47-2018 — A 11” Blaster 47-2019
— 47-2019 47-2019 B 11” Pillow
47-0269 47-2020 47-2020 C 18” Classic MKII
— 47-2021 47-2021 D 18” Double Bucket MKIV

47-2031

A B 47-2028

Victory Gunfighter Saddles feature sewn inlay of colored


B flames on rear pad area with matching flame stitch and thread
47-2027 in front driver area. Original style includes textured top panel in
driver area and silver chrome accent to separate the driver and
tail area.
2000-05 1984-99 # Style/Color
47-2031 47-8670 A Original
47-2032 47-2032 B Black Flame
47-2024 47-0588 B Teal Flame
47-2028 — B Blue Flame
47-2029 47-0580 B Aqua Flame
47-2030 — B Purple Flame
47-2025 47-2025 B Yellow Flame
B 47-2032 47-2026 47-0565 B Orange Flame
47-2027 47-2027 B Red Flame

414
ST Bucket Saddles

BIG TWIN
47-0623 Installed

CG Sonora Solo fits 1984-05 ST.


VT No. 47-2023 47-0624 Installed
47-0626 Installed

47-0624

Velocipede Solo Seats feature genuine leather cover with


cobbler edge sewing. Direct bolt on to 1986-99 ST.
VT No. Color
47-0623
47-0625 Black
47-0626 Brown
CG
Fringed
Solo fits
1984-05
ST.
VT No.
47-2022
47-0630
Installed

47-2023 Installed

47-0630 Butt Bucket Saddle fits


ST models. Seats
include brackets for
Classic Fringe direct frame mounting.
VT No. Year
47-0623 1984-99
47-0624 2000-05
47-0630 2006-up

CG Frame Mount Solo Seats for 1984-2005 are constructed


of black Naugahyde on steel base plate for frame mounting
without springs. CG Leather Solo Saddle
VT No. Style fits 1984-05 ST.
47-8721 Classic VT No. 47-0659
47-2023 Sonora
47-8680 Sonora
47-2022 Fringe
415
1982-94 FXR and 1990-up FXD
Wyatt Solo Saddle fits 47-0603
FXDWG. 47-0910
VT No. Year
47-0910 1996-2005
47-0603 2006-up

A B

Corbin-Gentry Original Design for FXR and FXD models, features buttoned and Long Haul
intricate stitch patterns. Saddle fits 1996-
VT No. # Style Model 05 FXD-FXDWG
47-8616 A Original, Pillow 1982-94 FXR models.
47-8735 B Freedom I 1990-95 FXD VT No. 47-8741

47-0464 1982-94 FXR Gunfighter Saddles fea-


47-0593 ture sewn inlay of colored flames on rear
pad area with matching flame stitch and
thread in front driver area.
VT No. Style/Color
47-0464 Black Flame
Black Classic 47-0596 Aqua Flame
Flame Flame 47-0593 Orange Flame

Seat Pads for FLT


31-0610 Chrome Seat Rails
for FLT models fit
behind driver seat-
31-0610 31-0943 ing area.
VT No. Year
47-0532 47-8654 31-0610 1986-98
31-0611 1999-08
Passenger Pads fit stock seat rails on 1977-85 FLH-FLT- 31-0943 2009-up
FLHT. Available in pillow style Naugahyde to match factory
style seats or our custom stitch. Includes clamp, 13” tall.
VT No. Type
47-0532 Custom Stitch Back Pad
47-8654 Pillow Back Pad
47-0654 1997-up Leather Saddle.
VT No. 47-0654

Air Deflectors fit the mid frame section of touring models


below the rider seating area to direct engine heat away on 2001
and later models. Replaces 58022-07A.
VT No. 50-0101
416
Saddles for FLT models

BIG TWIN
47-8620
Installed Solo
47-8620 47-0885

47-0522
Installed

47-0885 Installed
47-0522

47-0794
Installed

47-0886

47-0886 Installed

47-0952
Installed

Frame Mount Solo Seat fits 1996-up models.


VT No. Model
47-0885 FLT
47-0797 47-0886 FLHR
Installed Solo Seats for
1996-06 FLT
attach directly to
frame.
VT No. 47-0754

FLT-FLHT Saddles. Chrome Dash Panel Extension fits


VT No. Style Year FLT with shorter seat.
47-8620 Puffy Top 1983-95 VT No. 39-0221
47-0522 Diamond Stitch 1983-95
47-0794 Voyager 1996-07
47-0952 Bucket 1996-07
47-0797 MKI 1996-07
417
Seat Hardware
Chrome Billet Rear Set Tab fea- Chrome Seat Tab Cover Kit includes
tures contoured rear shape, screw cover and thumb screw with O-Ring
included. Kits sit where rear tab is insert which ensures a tight fit. Includes
fastened by 2 screws. 2¼-28 studs in different lengths to
VT No. 31-0767 mount seats. Cover will fit over stock
31-0660 type seat tabs 1” wide or less.
31-0653 VT No. 37-9175

B
C

Seat Mount Pins available as quick release push pin in stain-


31-0652 less steel or knurled aluminum in chrome or natural finish with
O-Ring and extra stud. Thread into existing seat mount hole
with 1/4 x 28 threads. Replacement pin available for 37-8902.
31-1205 VT No. # Type
Chrome Rear Seat Tab includes chrome spring loaded screw. 37-9089 A Pin only
Order fender nut insert separately. 37-8902 B Quick Release with Pin
VT No. Item Year Thread 37-9065 C Knurled Alloy
31-0660 Tab 1982-up ¼” x 20 37-9179 C Chrome Knob
31-0661 Tab 1982-up ¼” x 28 37-9175 Knob and Cover Kit
31-0653 Tab Assembly 2000-up
Black Button Set.with clips, for repairing or
31-1205 Tab Kit 1982-96 Detachable
installing on custom seats.Set of six
31-0652 Nut Insert
VT No. 47-0602

Seat Bracket Mounting Washers. Nylon


31-4017 31-4018 1
/4” I.D. 9/16” O.D., 1/16” thick, replaces 6410
31-0653 on 1982-up models to prevent seat bracket
from scratching fender. Pack of 25.
VT No. 37-8858
31-0413
Chrome Seat Mount Tab use 31-4017 front, 31-4018 rear on
1981-84 models when installing a one piece seat. Use 31-
4018, on 1979-up XL Seat VT No. 31-4013 fits FXWG-FXE-
FXST 1973-up rear. Use nylon washer under seat tab.
VT No. OEM Fits
31-4017 52107-86 Nose FXR
31-4018 51651-79 Rear FXR
31-0413 51652-83 Rear FXE-FXWG
31-0932 51652-97 Rear XL 1997-up
37-8858 6410 Nylon Washer, 25 pc

Hardware for FLST


37-9125 37-9123 37-0539 37-0540

Chrome Seat Mount Bolts secure rear of solo, seat rod


holds front of passenger pad firmly in place and allows quick
FXST-FLST Seat Tab Screw Sets are available chrome acorn
passenger pad removal. For FXR and Road King.
or knurled knob type with ½ x 13 thread, screw into frame for-
VT No. Thread Fits
ward of strut mount. Includes O-ring for snug fit.
37-0539 5/16 x 24 1994 FLHR, 1982-89 FXR
VT No. Type
37-0540 5/16 x 18 1995-up FLHF
37-9125 Knurled Colony Custom Seat Mount Bracket Kit
37-9123 Acorn consists of chrome plated buttonhead hard-
ware and lockwashers for 1987-up Heritage
FLST and Fat Boy.
VT No. 9915-4

418
Saddlebags

BIG TWIN
48-3183
Installed

Large Three Buckle Thro-Over. All bags


Speed King
glued, sewn and riveted. Available black
only. Measures 13” Long x 5” Wide x 12”
High.
VT No. Type
48-3128 Standard
48-3133 FXST
48-0150
Speed King Saddlebags recreated
48-3178
in black leather featuring bright
speed-ball wing emblems with
Bertha
FLT chrome angle buckles & black piping.
Bags Available as bolt on for 1984-up
FXST-FLST Softail. Bag measures
14”T; 20” L; and 5” wide.
VT No. 48-3152

Bertha Bags measure 20” x 14” x 7”


Black Trim Bags are recreated with
Feature full leather construction, with fringe
replica piping as the factory accessory of
and 1/2” chrome spots. FLT models feature
the 1940’s. 1986-up FXST-FLST are also X-Large Three Buckle Thro-Over
fiberglass backing, 1985-92 models have
drilled for mounting on 1958-84 FLH available in black only. Measures
battery cutout. 1993-up have cut out for
fender struts. Both applications are bolt 141/2” Long x 6” Wide x 12” High.
shock clearance.
on fit. Heavy leather construction & VT No. 48-3127
VT No. Year Model
stitching on both models includes
48-3178 1985-92 FLT-FLHT
chrome spoons, spots, heavy buckles
48-3183 1993-up FLT-FLHT-FLHR
and stainless steel mounting plates.Bag
measures 14”T; 20” L; and 5” wide.
VT No. Model Trim
48-3147 FL-FXST-FLST Black
48-0150 FXST-FLST Red

Deco Trim
A Chrome Star Washers for Black Genuine Leather Conchos
dressing up seats and saddle- feature nickel plated disc with leather
bags. Sold in 10 packs. tails. 5 packs.
Replaces 93009-77. VT No. 48-0122
VT No. Item
37-1954 Stars (A)
B 37-0501 Krommets (B) Nickel Spoons for dress up or replace-
ment on saddlebags. Sold in pairs.
VT No. 37-8927

419
Saddlebag Hardware 31-9917

31-9916

31-0968

31-0967

31-0436

White or Black Fiberglass Saddlebag Set includes left and


right sides, tops, latches, keys and mounting bracket. Use 49-
2542 for FXST applications.
VT No. Finish
31-9912
49-2500 White
49-2521 Black Chrome Saddlebag
Supports are designed to fit
the contour of the fender
struts and protect your bags
from the brake caliper and
31-0529 swing arm.

VT No. OEM Year Model


31-9916 90584-84 1984-99 ST
Saddlebag Mount Kit fits 1986-up FXST, FLST. Adapts 49- 31-9917 1 Bolt 1984-99 ST
2500 or 49-2521 Fiberglass Bag Set to FXST-FLST models 31-0967 2 Bolt 2000-up ST
1986-up. Instructions included. Saddlebag mounting bracket is 31-0968 1 Bolt 2000-up ST
not included with mount kit. Requires turn signal bracket 31- 31-9912* 90587-85 1982-94 FXR
4006 for use. 31-0436 90589-91C 1991-05 FXD
VT No. Year Model 1996-05 FXDWG
49-2542 1986-up ST 31-0529 90593-93 1993-95 FXDWG
49-2627 1991-up FXD *Note: 1982-89 models require 31-9913 relocation kit.
31-9913 31-9986

Black Bags by National Cycle. Quick detach hard bags. Directional Signal Relocation Kits includes special hard-
Available in smooth back style for models with turn signals ware and extension for models listed to provide clearance for
mounted on fender or pocket back style for models with signal saddle bags.
mounted on struts. Features quick detach, water resistant VT No. OEM Fits
seal, attached lid with front hinge and key lock. Mounting 31-9913 90504-82A 1982-89 FXR
hardware must be ordered separate. Gloss black finish. 241/2” 31-9986 68548-87 1986-up FXST-FXSTS
L x 14” H x 71/2” W. Caliper Guard mounts to axle and keeps saddle-
Bags bags out of wheels on 1986-up ST Zinc plated.
VT No. Back Type VT No. 48-0177
49-1100 Smooth
49-1101 Pocket
Mounting Hardware
VT No. Fits Fiberglass Saddlebag Rivets, pack of 50.
31-0801 FXD VT No. OEM Length
31-0802* FXST-FXSTS-FLST 37-0566 90965-63 5
/16”
*Note: Except FLSTN/FLSTN(H)/FLSTSC/FLSTF or must 37-0567 90966-67 1
/4”
change pipes to low exit exhaust to fit. 37-0568 90967-64 3
/8”

420
FLT/FLHT Saddlebag Lids.
Primed finish. Hardware
and gaskets are not includ-
Saddlebag
Hardware

BIG TWIN
ed. Lids are sold each.

VT No. OEM Side Fits


49-2702 90756-85 Right 1985-92
49-2703 90757-85 Left 1985-92
49-2704 90756-93 Right 1993-up
49-2705 90757-93 Left 1993-up
Bags Only without lids
49-2712 90752-93 Right 1993-up 49-2508
49-2713 90753-93 Left 1993-up
49-2714 Right 1985-92
49-2715 Left 1985-92
Gaskets
15-0580 90633-82A Both L1980-92
15-0581 90675-93 Both 1993-up
Touring Pack Chrome
Latch replaces 90681-95
on late rear packs and sad-
dlebags for FLT.
VT No. 37-9136 49-2505

Chrome Trim Rail Kit


accents FL saddlebag top 50-2520
covers and offers protection
from scratching. Replaces
53662-87.
VT No. 50-0959
50-0869

50-0993 Saddlebag Guard Chrome Kit includes right and left chrome
rail set and with mount brackets. Rear frame guard not included
with kits.
VT No. OEM Years
50-2521 49-2505 90839-83 1987-92 FLH
49-2507 90839-93A 1995-96 FLHT, 1994-96 FLHR,
Chrome Saddlebag Rails fit 1993 FLHS and 1993-up FLT, 1993 FLHS
FLHT, FLHR models include hardware, replaces 53670-93. 49-2508 91216-97 1997-08 FLHT, FLH
VT No. Type 50-2520 46565-04 1997-08 Touring
50-0993 Classic 50-0869 90839-99A 1994-08 FLHR
50-2521 Retro 1993-up FLT
1980-up FLT Saddlebag Top Rail Set include
Chrome Trim includes mount 4 pieces to
hardware. replace original
VT No. 42-0879 rails.
VT No.
Saddle Bag Top Guard fits 1993-up hard 50-1113
bag models.
VT No. 50-1129
Chrome Billet
Saddlebag Latch
Chrome Buffalo replaces the original
Rear Frame type latch on all
Guards are 11/4” 1992-up FLT models.
diameter for 1997- Includes mount hard-
up FLT-FLHT mod- ware. Replaces
els. The larger 90645-03.
diameter of these VT No. 42-0176
bars will not allow
use of clamp on Saddlebag Lower Rubber Bumper Set
saddlebag guards. (4 piece) fits 1993-up Touring.
VT No. 51-0937 VT No. 28-0447

421
Windshield K-D Detachable
K-D Detachable Windshield/Fairing Kit includes fairing, wind-
shield and stainless hardware. Fairing has a paintable black
molded finish that does not require painting for installation.
Fairings are designed to install onto the factory detachable
windshield hardware. For models without factory detachable
windshield correct mounting hardware must be purchased.
Installs and removes as quickly as stock detachable windshield.
Clear Smoke Fits
51-8001 51-8101 1994-up FLHR
51-8002 51-8102 2000-up FLST
51-8002* 51-8102* 1986-99 FLST
51-8002* 51-8102* 1990-up FLSTF, FLSTN
*Note: Requires mounting hardware kit VT No. 31-8051
Deflector Screen LX.
Features Rake Adjust
and Quickset hard-
ware. Super tough
Lexan hardcoated
polycarbonate. Light or
medium tint. DOT and
TUV approved.
Hardware packaged
with windshield.
VT No. 51-0244
Medium Tint
VT No. 51-0245
Light Tint
Size:
H: 14-3/4”
W: 15”
Fits all: 1989-up FXSTS
1982-94 FXR 1994-up FLHR
1993-up FXD 1986-up FLST
1984-up FXST
1993-up FXDWG

Streetshield Ex. Features 4


point ball socket mount with
51-0323 Quikset hardware. DOT
Clear approved.
Size
H: 18”
W: 19-1/4”
VT No. 51-0325 Smoke
Fits all:
1982-94 FXR
1993-up FXD
1984-up FXST

Streetshield. Contoured to enhance


wind protection. Features 4 point ball
socket mount. DOT and TUV approved.
Hardware packaged with windshield.
Size:
H: 17”
W: 16 1/2”
VT No. Color
51-0323 Clear
51-0324 Smoke

422
Windshield 51-0305
installed
51-0271

51-0328

51-0329
FLHT Replacement Screens fits FLHT
with Fairing 1996-up.
VT No. Type High Fits
51-0327 Clear Stock 1996-06
51-0328 Light Tint Stock 1996-06
51-0329 Smoke 4” Shorter 1996-06 51-0271
51-0350 Clear Stock Installed
1994-07 FLHR Only
51-0305
Chopped Fairing Screen fits FLHT with
B
Fairing 1986-95.
VT No. Type
51-0304 Clear 12”
Replacement Windows AB as listed
51-0305 Tint 6”
below fit National windshields.
(A) Round, FLST-FX type, Window
FLH Replacement Screens fits FLH
VT No. Type
with fairing 4 or 5 Speed 1960-85.
51-0306 Clear
VT No. Type
51-0307 Red
51-0271 Clear 18”
51-0308 Blue Chrome Windshield Trim fits Big Twin 51-0273 Clear 7”
51-0309 Black shields on fairing models. Utilizes stock 51-0272 Tint 18”
(B) FLHS Window mounting hardware. Foam backed to pre- 51-0274 Tint 7”
51-0311 Clear vent scratching shield. Fits 1986-up FLHT.
51-0312 Red VT No. 42-0338
51-0313 Blue
FLT Chrome Lower 50-1104
Fairing Trim is perfect-
ly formed to cover
cracked or peeling
decals.
50-1105
VT No. Year
42-9960 1986-95 Chrome Windshield Molding includes
42-9995 1996-up clips for FLHT.
VT No. OEM Year
50-1104 59213-88 1986-95
Fairing Shell Only fits 1996-up Touring
50-1105 59213-96 1996-up
FLHT, FLHX.
VT No. 51-0751

Windshield Brackets
FLST Windshield Chrome FLHS
Bracket Kit replaces Windshield Mounting
OEM 57951-92 for Bracket Kit replaces
1986-up FLST, 1987- 58069-93 right and left
up FLSTF and 1988- brackets to fit 1987-92
up FXSTS. Chrome FLHS, 1983-92 FLHTC,
plated. hardware included.
VT No. 31-0437 VT No. 31-0458
1987-93 FLHS Chrome Windshield 1998-2003 Fairing Bracket Set
Brackets replace 57953-92T. fits FLT.
VT No. 31-0438 VT No. 31-0752

424
BIG TWIN
Switch
Blade
Shields

Switch Blade
Removable
Windshield allows
installation or removal
in four seconds with-
out tools. Available in
three sizes for three
styles of riding and
features 4.0 mm
Lexan Polycarbonate
with with quantum
coating in either
clean or tint. Also fea-
tures a key lock for
“lock solid” mounting.
Order mounting sys-
tem separate.

2-up Chopped Chopped Shorty Shorty Deflector Deflector


Clear Clear Tint Clear Tint Clear Tint
39mm Narrow Glide 51-0331 51-0354 51-0359 51-0332 51-0333 51-0334 51-0335
All 41mm Wide Glide except FLST 51-0336 51-0355 51-0360 51-0337 51-0338 51-0339 51-0340
All FLST 51-0341 — — 51-0342 51-0343 51-0344 51-0345
All FLHR 1994-up 51-0351 51-0356 51-0361
All 49mm Narrow Glide 51-0352 51-0357 51-0362
All 49mm Wide Glide 51-0353 51-0358 51-0363
Mounting Hardware for switchblade windshields.
VT No. Fits
31-9936 39mm Narrow Glide 31-9939
31-9937 All 41mm Wide Glide except FLST
31-9938 All FLST with Lightbar
31-9939 All FLST without Lightbar
31-9936 31-9937 31-9938 31-9946 31-9947
31-9946 All FLHR
31-9947 All 49mm
425
Beaded
Shields

Beaded Heavy Duty. Classic three piece construction. Crystal


clear upper with a clean beaded edge. Size: H: 19-1/4” to 22-
Touring Heavy Duty. Maximum protection on the road. A great
1/4 W: 22-1/2” Clear Top, Colored Lower, DOT approved.
look on a large cruiser.
Hardware sold separately.
Size: H: 19-1/2” to 22 1/2” W: 22 1/4”
VT No. Color VT No. Color
Light Tint, DOT approved. Approved for night use. Hardware
51-0239 Clear 51-0247 Blue
sold separately.
51-0249 Red 51-0251 Black
VT No. 51-0242 Mount Kit Required
Fits all: Mount Kit Required
Fits all:
1984-up FXST 31-9932 1984-up FXST 31-9932
1993-up FXDWG 31-9932 1993-up FXDWG 31-9932
1986-up FLST 31-9934 1993-up FLST 31-9934
1990-up FLSTF 31-9934
1990-up FLSTF 31-9934 1993-up FLSTN 31-9934
1993-up FLSTN 31-9934 1993-up FLHS 31-0438

Chopped Heavy Duty. Touring Heavy Duty for


Wide screen look with low 1986-up FLST Size H: 19
profile. A preferred choice 1/2” to 22 1/2” W: 22 1/4”
for many. Light Tint. DOT and night
Size: H: 14-1/2” to 17-1/4” use approved. Hardware
W: 22-1/2” sold separately.
Light Tint. DOT and night VT No. Mount Kit
use approved. Hardware 51-0242 31-9934
sold separately.
VT No. 51-0300 Mount Kit Required
Fits all: Chrome Wind Deflectors, mount
1984-up FXST 31-9932 onto fork brackets.
1993-up FXDWG 31-9932 VT No. Year Fits
1986-up FLST 31-9934 50-1008 1983-up FLHT/FLHR
1990-up FLSTF 31-9934 50-1067* 1986-up FLST
1993-up FLSTN 31-9934 *Note: Can only be used with King
VT No. 51-0302 Mount Kit Required 50-1008 size windshields or spotlamp bracket.
Fits all:
1977-93 FLHS 31-0438 Acrylic Wind Deflectors by National
VT No. 51-0278 Mount Kit Required Cycle. Can only be used with National
Fits All 1994-up FLHR Included Cycle Heavy Duty windshields on 1984-
up FXST and 1993-up FXDWG.
VT No. 42-0536

426
Luggage Racks for ST’s

BIG TWIN
50-1001 50-0236
50-1001
Installed

50-0989

50-0232
50-1101

Note: Racks are designed for loads of 10


FXST Luggage Racks fit models fitted 50-2071
with a bobbed rear fender. Installed pounds or less!
VT No. Year Size
50-1001 1980-99 11” x 5”
50-0236 1984-99 11 1/2” x 6”
50-0232 2000-04 11 1/2” x 6”
50-1101 2000-02 11 1/2” x 5”
50-0989 2000-05 12” x 4 1/2”
50-2071 2006-up 11 1/2” x 6”

50-1014 Installed
50-1020

50-1020

Three Channel Luggage Racks. Classic style of the 1960’s.


FLST Year Size Fits FXST-FLST except FLSTS.
50-1020 1986-up 10 1/2” x 6” VT No. Year
Chrome Rear 50-1014 1986-06
Luggage Rack fits 50-1209 2000-06
1986-05 FXST 50-2080 2007-up
models. 37-0978 Bolt Set
VT No. 50-1111 Luggage Rack Pad
measures 123/4” x 9”
with quick release
spring loaded clamps
to fit 3-channel stock
luggage racks.
VT No. Item
Front Fork Luggage Rack fits 47-1974 Pad Kit
as listed. 49-2523 Clamp Set
VT No. Model Size
50-1109 FXST-FXDWG 41mm
50-1110 FXD-XLH 39mm

427
Radii Contour Racks
50-0233 50-0234 50-0990 50-2021

50-0234 Installed
50-2021 Installed

Contour Fender Racks feature steel construction for use with


Retro Luggage Rack
solo seats for loads of 10 pounds or less. 50-2074
fits 1998-up FLHR with
VT No. Year Model Rack Size
solo seat.
50-0233 1991-2004 FXD 9 1/2” x 6”
VT No. Year
50-0234 1993-2005 FXDWG 11” x 6”
50-2074 1998-up
50-0990 2006-up FXDWG 10 1/2” x 5 3/4”
50-2075 1989-97
50-2021 1998-up FLHR 11” x 6”

50-1107

50-1019

50-2023 49-0926
Installed

Old Style Luggage Rack is a replica of 1940’s accessory,


contours all rear fenders 1934-up. Great for attaching thro-
over saddlebags. Does not interfere with post mounted buddy
50-2023 or police solo seats. Size 11” x 7 3/4”
VT No. Finish
49-0304 Polished
50-1130
49-0926 Chrome
49-0951 Chrome Replica
37-2096 Chrome Screw, 4 pk
50-1098 Chrome
Streamlined
Luggage
Rack fits
Chrome Luggage Racks are fender mounted for loads of 10 2006-08
pounds or less. FLHX, 1999-
VT No. Fits Rack Size 08 FLHR,
50-1019 1982-94 FXR 9” x 6” FLHS must
1976-85 FXE purchase turn
50-1107 2002-05 FXDWG 9 1/2” x 5 1/2” signal bar &
50-2023 1991-97 FXD 9” x 6” license plate
50-1098 1991-01 FXDWG 9 1/2” x 5” relocation kit.
50-1130 2005-up FLST 11” x 6” VT No.
Note: Racks are designed for loads of 10 pounds or less! 50-0679

428
Classic 1915-1983 Index
BRAKE CONTINUED CASE...........................................440-441
A
Rivet..............................................531 Case Boring Service....................1216
ADVANCE UNIT..................614-615,618 Rod...........................530,742,752,761 45..................................................750
AIR CLEANER............................652-657 Rotor.......................................545-548 Race.......................................447,745
Velocity Stack..............................652 Servi Car.......................................757 CHAIN
AIR FILTER.................................653-657 71-85FX.........................................529 Adjuster(Rear)...............................716
ALLEN SCREW LIST.........672-673,1277 Shoe/Spring...................................530 Diamond......................................1007
ALTERNATOR............................642-643 Spring Fork.............................741-742 Drive System.................................512
Conversion Kit........................642,674 Sprocket(Rear)......................514-515 45..................................................759
Ring Replacement......................1218 Switch....................................529,536 Guard............................................580
AXLE...........................................715-718 Tee/Tube................................536,538 Masterlink...................................1007
Adjuster.........................................716 BREATHER.......................................453 Oiler............................................512
Cover/Nut......................................717 Valve Machining Service..............1220 Primary........................................512
Front.......................................717-718 BUMPER.............................................572 Rear...................................1006-1007
Rear..............................................715 BUSHING LIST..................................1265 Tensioner........................................76
Spacer....................................715-718 Tsubaki........................................1006
C CHAIN GUARD................................580
B 45..................................................758
CABLE
BACKREST.......................................1171 Battery............................................650 CHOKE CABLE.................................699
BAFFLE.............................................612 Brake..............................................667 CIGARETTE LIGHTER...............111

CLASSIC
BATTERY.....................................648-651 Carburetor...............................657,661 CIRCUIT BREAKER.............459,639,645
Box 36-64...............................648,758 Choke.............................................699 CLAMP
Cable.............................................650 Clamp.............................................759 Cable............................................759
Cover/Side/Top..............................649 Clutch.............................................667 Exhaust....................601-605,610-611
Strap/Carrier.................................648 Control Guide.................................561 Hose.........................1138-1139,1241
Terminal Hardware........................651 Covering.........................................641 Intake Manifold.......................662-664
BEARING Fitting.............................................667 CLEANERS......................................1226
Ball….............................................447 Heat Shrink Wrap...........................641 CLUTCH
Cam….............................457,746-747 Repair Clamp.................................759 Cable............................................667
Fork Stem.......................562-563,737 Spark Plug.....................................669 Control (Handle)...................995-1005
Pinion.............................447,745-747 Speedometer...........................670-671 Control Handle Kits..............995-1003
Rod.................................445-445,744 Throttle....................................666-669 45...........................................752,754
Throw-Out........................…..508,754 Wire Loom Clip...............................635 41-E84 FL-FX.........................504,50
Wheel.....................................712-714 Wrap(Chrome)...............................667 Hub...............................................506
BELT DRIVE CALIPER......................................540-545 Jockey...................................108-110
Belt.........................................515-519 Rebuild..................................543-545 K...................................................507
Drive Kit..................................515-519 CAM.......................................455-459,748 Lever....................................992-1005
Equalizer Plate..............................519 Bearing............................457,746-747 Mousetrap Eliminator...................509
45..................................................752 Bushing...................................457,748 Pedal.....................................524-533
Guard............................................519 Bushing Replace Service............1217 Pedal Pad....................................753
Pulley.....................................514-520 Chest Kit........................................459 Plate......................................505,507
BIKE KITS...................................582-583 Circuit Drive Gear..........................459 Police Kit......................................507
BOLT LIST........................................1277 Cover.......................................454-459 Pressure Plate.............................505
BOOKS............................................1224 45...................................................748 Pushrod........................................508
BRAKE Gear Gasket/Sealer...............455,1228 Release 4 Speed....................508-509
Bolt/Fittings....................................537 Idler Gear................................459,746 Rivet..............................................507
Cable.............................................550 Knuckle..........................................459 Rocker..........................................522
Cable, Spring Fork.................741-742 Panhead..................................456-459 Rod/Pawl................................508-509
Caliper Front..........................540-545 Shovel.....................................456-459 Spring...........................................508
Caliper Rear...........................540-545 SV...................................................748 SV/UL/VL......................................754
Caliper Rebuild.......................543-545 WL/WR/VL......................................748 Throwout.......................................508
Caliper/Wheel Kit...................540-541 CAPS COIL............................................616-617
Disc........................................540-548 Axle................................................717 COIN HOLDER...................................984
Drum...............................530-535,549 Chrome.........................................1276 CONDENSER.....................................619
45..................................................742 Gas.....................................1140-1144 CONNECTING ROD....................444,744
58-69BT........................................531 Hub.................................................718 CONNECTOR (Wire).........................641
Forward Controls....................521-533 Oil............................................686-688 COTTER PIN LIST...........................1278
Glide.......................................549-550 CARBURETOR….........................656-664 COUNTERSHAFT.......................490-493
Hose.......................................536-539 Bendix............................................661 Sprocket(Rear)......................513,759
Hydraulic................................534-535 Cable.......................................657,661 COWL..............................................1039
Lever.....................................992-1005 Dell'Orto.........................................657 CRANKCASE......................440-441,750
Light...................................1064-1086 Edelbrock.......................................656 Bearing.................................444-445
Line........................................536-539 Intake......................................662-664 Breather Kit...........................453,746
Master Cyl(Front)...............1004-1005 Jet...................................................661 Bushing.........................447,457,746
Master Cyl(Rear)....................529,535 Keihin.............................................660 Crankpin BT.................................445
Mechanical.............................530,531 Linkert..............................658-659,662 Crankpin SV.................................744
Pad.........................................533,753 Manifold..................................662-664 CRANKPIN..................................445,744
Pedal......................................528-533 Mikuni.............................................657 CRANKSHAFT.....................442-445,744
Pedal Pad..............................528-533 Power Tube.....................................650 Balancing Service.......................1219
Piston/Seal....................................544 S&S................................................657 SV.................................................744
Plunger..........................................535 SU..................................................656 CUSTOMIZER KIT.............................673
Reservoir Cover...................535,1004 Tillotson..........................................658

429
CYLINDER ENGINE FORK..........................................549-564
Base Nut 36-85.............................480 Skid Plate......................................593 Adjustable.....................................551
Boring Service............................1216 Spacers..................................448-449 Boot...............................................557
Gasket.........................................1266 Sprocket........................................510 Brace......................................558-559
Knuckle..........................................481 Stroker Kit......................................443 Bushing.........................................564
Panhead........................................480 SV...........................................743-751 Cowl............................................1039
Shovel....................................480-481 Throwout Bearing..........................508 Damper/Knob................................550
Sleeving......................................1216 Trim/Covers...................................455 Drain Plug.....................................556
SV.................................................749 EXHAUST.............................597-612,760 Glide...............................551-553,560
Top End Kit (Shovel)....................468 Baffle.............................................612 Headlamp Cowl...........................1039
WLDR/WR.........................................749 Blue Shield....................................226 Installation Kit........................562-563
Chrome Guard.............................1226 Internals........................................556
D Clamp......................601-605,610-611 Leg Bushing Service...................1220
DASH...........................................678-681 Cross Over.............................600-603 Leg Sets........................................555
Divider......................................676 Drag.......................................597-605 Lock Tab List...............................1275
Kits.........................................678-680 Dual........................................601-603 Lowering Kit...........................594-595
Panel............................................676 Extension...............................608-609 Neck Kit..................................562-563
Wiring............................................681 Fishtail...........................................608 Nut (Top).......................................562
DECAL....................................1145-1147 Flex Cover.....................................608 Oil................................................1227
Dash Panel...................................676 45..................................................760 Panel.............................................561
Oil Tank.........................................687 Gasket..........................................612 Plug (Top)...............................554,559
Patent............................................687 Goose..........................................602 Raked Neck Kit.............................563
DECORATIONS.................................727 Header Set&SV..............597-606,760 Riser..............................................564
DERBY COVER...........................701-703 Heat Shield...........................603,610 Seals.............................................558
DIAGNOSTIC....................................1239 Knuckle........................................604 Slider......................................554-557
DIPSTICK..........................................688 Muffler............................604,607-609 Spring Fork........731-741,1160-1163
DISPLAY STAND.............................1224 Panhead.......................................605 Springs........................................557
DOWEL PIN LIST..............................1274 Port Replacement......................1220 Stabilizer......................................550
DISTRIBUTOR.............................622-622 Repair...........................................612 Stem Nut/Cover...........................562
DRAIN PLUGS Shovel..........................................606 Triple Tree.............................560-561
Fork...............................................556 Stud/Nut Kit.................................612 Tube & Slider........................554-557
Oil.................................................690 Tip................................................597 FORK TUBE................................554-557
Engine...........................................441 Upsweep.....................................599 FORWARD CONTROL...............521-533
DRESS UP KIT....................................673 VL.................................................761 Jockey...................................521-522
DRESSER COVER...........................1245 FRAME
F Component.....................584,592-593
E FENDER......................................568-573 Covers..........................................577
ELECTRICAL Bumper........................................572 45.........................................756,1165
Battery...................................648-651 Dresser Trim.........................572-573 Guard/Bar..............................576,756
Charging.......................................642 Emblem........................................567 Hardtail.........................................590
Circuit Breaker..............................639 45..................................................756 Knuckle................................584-585
Coil.........................................616-617 Front.....................................566-568 Neck Kits......................................563
Ignition...................................616-617 Glide.............................................566 Rigid......................................586-588
Spark Plug..............................626-628 K Model.................................761-764 Rolling Chassis..............582-584,589
Starter.....................................630-634 Light...........................................1110 Skid Plate.....................................593
Switch.....................................636-638 Military..........................................756 Stand............................................577
Terminal.........................................639 Mud Flap........................................568 Straight Leg...................................587
Wiring.....................................640-641 Pads(Seat)...............1184-1185,1187 Swing Arm.............................589-591
EMBLEM.................................1145-1147 Rail...............................................572 Wishbone...............................586-588
ENGINE.......................................434-439 Rear.......................................569-571 FRONT END
Bar/Leggin.....................................576 Rivet.............................................568 Damper........................................550
Bearing...................................444-449 Servi Car...............................757-760 Glide......................................551-553
Bushing List.................................1265 Spring Fork.......................1152-1160 Springer...............731-741,1160-1163
Case.......................................440,745 Strut.......................................570-571 FUEL
Drain Plug......................................441 Trim/Tip..........................567,572-573 Filter...................................1137-1138
45....................................745-747,758 FILTER Line...................................1138-1139
Gasket....................................484-485 Air..........................................653-657 Petcock..............................1134-1137
Guard/Leggin.................................576 Fuel...................................1137-1138 Selector..............................1134-1137
Hardware Kit...........................672-673 Oil..........................................695-696 Sender Unit...............................1144
Headbolt..........................466,469,747 FLASHER........................................1108 Shut Off.....................................1137
Heads................466-467,472,484,747 FLATHEAD..................................742-756 FUSE HOLDER................................637
K-Model..................................761-764 FLYWHEEL...................442-443,445,744
Knuckle..................................434-435 Balancing Service.......................1219 G
Long Block...................................438 OHV........................................442-445 GAS TANK
Mounts...........................................439 Remanufacture Service...............1218 Cap....................................1140-1144
Offset Sprocket..............................510 Rod Assembly...............................448 Decal..................................1145-1147
Panhead.................................436-437 Stroker Kit.....................................443 Divider...........................................676
Race.......................................447,745 SV..................................................744 Emblem..............................1145-1147
Remanufacture Service...............1218 FOOTBOARD..............................578-579 Filler Strip.....................................676
Roller......................................745-747 FOOTPEG...............................1006-1025 45..................................................751
Seal...............................................484 Extender......................................1018 Gasket (Cap)..............................1270
Sealant........................................1228 Heel Rest....................................1013 K Model..................................761-764
Short Block....................................438 Relocate......................................1024 Line....................................1138-1139
Shovel.....................................437,468

430
GAS TANK
Mount............................................677
Petcock..............................1134-1137
Repair...........................................674
Sender Unit.................................1144
Shift Mount Kit..............................674
Shut-Off........................................675
Tank.......................................674-677
Trim...................................1145-1147
GASKET..................................1266-1271
Carburetor..................................1271
Cylinder......................................1266
Flathead........................................743
45..................................................743
Gas Tank(Cap)............................1270
Generator....................................1267
Head...........................................1266
K Model..................................761-764
Knuckle.........................................484
Oil Pump.......................................451
Pan/Shovel.............................484-485

CLASSIC
Primary........................................1267
Pushrod Tube.............................1267
Removal....................................1228
Rocker.......................................1266
Sealant......................................1228
Taillight.......................................1270
Tappet Guide..............................1267
Transmission........................755,1269
Valve Guide...........................475,750
GASKET KITS
Bendix..................................658-661
Flathead........................................743
Keihin....................................658-661
Knuckle........................................484
Linkert...................................658-661
Panhead........................................485
Shovel...........................................485
Top End(BT)..................................485
Top End(SV)..................................743
Transmission(45)...........................755
Transmission(BT)..........................490
GAUGE........................................682-685
Dipstick..........................................688
Fittings/ Mounts.....................682-685
Oil ..........................................688,694
Speedometer.........................682-685
Tachometer...................................684
GENERATOR…....................644,646-647
Conversion..................................647
GOGGLES........................................1212
GRIPS........................565,741,1033-1038
H
HANDGRIP................565,741,1033-1038
Cover...................755,1269

431
MOTORSHOP SERVICES CONTINUED PRIMARY ROLLER CONTINUED
Flywheel Remanufacture............1218 Adjuster.........................................511 Transmission(OHV)................486-496
Fork Leg Bushing Install...............1220 Case Saver…................................700 ROLLING CHASSIS............582-584,589
4 Speed Rebuild...........................1220 Chain/Oiler…................................512 ROTARY TOP.....................................494
Head Remanufacture...................1217 Chain Tensioner.............................511 ROTOR
Head Resurface...........................1217 Cover(SV).....................................758 Brake..........…........................545-548
Long Block Remanufacture..........1218 Derby......................................701-703
Short Block Remanufacture.........1218 Drive Kit.........................................512 S
Spark Plug Helicoil Service..........1217 Gasket....................................698,704 SADDLEBAG..............................723-726
Transmission Rebuild...................1220 Inner................................699,700,704 Relocation (Signal)......................1105
Valve Seat Service.......................1217 Inspection Cover.............702-703,705 Trim & Rail....................................727
Wheel Truing/Build…....................1220 Outer…...........................697-698,705 SCREW LIST...................................1280
MOTORCYCLE COVER....................1245 Screw Kit.......................................703 SEAL LIST..............................1273-1274
MUD FLAP...........................................184 PULLEY.......................................514-520 SEALANT........................................1228
MUFFLER.............................604,607-609 PUSHROD...................................461-463 SEAT...........................................719-722
Clutch............................................508 Buddy.................................1205-1206
N Cover......................................464-465 58-84'FX/FLH.........................719-722
NECK CUP KIT.............................563-564 Engine....................................451-465 Hummer........................................762
NUT LIST....................................1279-128 45 (Clutch)...................................754 Indian….................................626-627
Knucklehead.................................473 K Model..................................761-764
O Seal...............................................465 Pad.....................722,1184-1185,1187
O-RING LIST.....................................1272 Police.................................1200-1204
OFFSET KIT........................................513 R Rigid...........................................1186
OIL RACE Solo…...........................................721
Cap..............................................688 Case..............................................447 Spring.........................................1199
Cooler....................................692,695 Rod........................................444-445 SERVI CAR........................................757
Dipstick........................................688 SV…..............................................745 SERVICE MANUAL................1222-1225
Drain Plug..................................690 RAIL SHIFT
Filter.....................................694-696 Fender...........................................572 Arm...............................................527
Fittings..................................689-694 Sissy Bar.....................................1171 Bracket…......................................527
Gauge....................................688,694 RATCHET TOP....................................495 Clutch(4 Speed)...........................496
Line.................................689-693,761 Shift Arm.......................................527 Fork(4 Speed)..............................496
Line(Knuckle)..............................472 REFLECTOR...........................1090,1098 45.................................................755
Line(SV)...................................753 REGISTRATION TAG.........................192 Forward Control.......524-525,528-529
Oil (Quarts)................................1227 REGULATOR..............................643,645 Hand...............................529-523,753
Pressure Switch....................688,694 RELAY................................................645 Heel/Toe........................................526
Pump..............................450-452,748 Generator…..................................645 Jockey....................................521-522
Seal…..............................1273-1274 Starter...........................................635 Knob..............................................521
Tank......................................686-688 RIMS…...............................................706 Lever.............................................526
RINGS..................................482-483,749 Linkage/Rod.................................526
P RISER...................................975,985-991 Mount Kit......................................674
PARTS MANUAL......................1222-1225 Spring Fork........................1160-1163 Mousetrap.....................................525
PEDAL PAD.......................................1014 RIVET Pad (Shift Pedal)..........................522
PEGS.......................................1006-1025 Brake/Clutch..................................531 Pawl.......................................494-495
PETCOCK................................1134-1137 Fender….......................................568 Peg................................................526
PILLION PAD..................1184-1185,1187 Saddlebag..............................723-726 Rod…….................................521-526
PINION ROCKER Slap Stick......................................521
BT…..............................449,459 Arm(Shovel)..................................471 SHIM LIST........................................1265
Cage/Roller...........................444-445 Box/Line(Shovel)...........................693 SHOCK…....................................594-595
Hardware 36-83'............................459 Clutch Kit(45).........................752,754 SHOP SERVICES...................1216-1220
OHV................................................447 Clutch Kit(OHV)......................504,506 SHORT BLOCK.................................438
SV...........................................746-747 Cover......................................467-468 SHOW BIKE KITS..............................673
PIPES..........................................597-612 Gasket........................................1266 SIDECAR...........................................765
PISTON........................................482-483 Knuckle.........................................473 SIGNAL...................................1099-1107
K Model.........................................761 Panhead.......................................467 SIREN..............................................1112
Pan/Shovel Kit........................480-483 Shovel....................................470-471 SISSY BAR......................................1171
Ring.........................................482-484 Shaft(OHV)...................................470 SKID PLATE......................................593
Stroker Kit......................................443 ROD SKULL STUFF............................992-993
SV...................................................749 Bearing/Roller..............................444 SLAP STICK...............................521-522
PLUGS Brake........................530,742,752,761 SLIDER.......................................554-557
Case...............................................441 Clutch....................................508-509 SOLENOID .......................................654
End Plug...............................565,1038 Connecting…................................444 SPACER LIST...................................1278
Fork (Top)...............................554,559 Roller Cage............................444-445 SPARK PLUG......................619,626-628
Fork Drain......................................556 Shift.......................................521-526 Heli Coil Installation....................1263
Magnetic........................................500 SV.................................................753 Repair Kit......................................628
Oil Tank.........................................690 ROLL PIN LIST.................................1274 Wire.......................................626-627
Timing ..........................................613 ROLLER SPEEDOMETER.........................682-685
Transmission Fill............................500 Cage......................................444-445 SPOKE……................................707,711
POINTS...............................................619 Countershaft.................................491 SPOOL WHEEL...............................1159
Conversion Kit..............................615 OHV.......................................444-447 SPOTLAMP...........1058-1059,1060-1063
Cover….........................................613 SV..........................................745-746 SPRING FORK.........735-745,1156-1159
POLISH/CLEANERS........................1226 Tappet…........................................460 Brake......................................740-741
Transmission(45)....................754-755 Damper.........................................737

432
SPRING FORK CONTINUED TAPPET.......................................460-464
W
Disc Brake Kit................................734 Gasket..........................................464
Fender..................................568,1160 Knuckle..........................................473 WASHER LIST.....................1278,1280
Handlebar.....................................739 Oil Screen.....................................452 WHEEL.......................................706-718
Headlamp....................................1052 Panhead/Shovel.....................461-464 Axle.......................................715-718
Hub Cap........................................734 SV.................................................750 Bearing...................................712-714
Rebuild..................................735-737 TERMINAL.........................................639 Building/Truing Service................1220
Shock/Ride Control.......................733 THROTTLE..................................665-668 45 Front.........................................742
Tree/Riser......................................738 Cable......................................666-668 Hub...................706-707,712-713,718
SPRINGS Housing.......................739,1032-1033 Rebuild Kit..............................712-714
Brake Pedal...........................530-531 Internals........................................655 Rim................................................706
Clutch............................................508 TIMING Servi Car.......................................757
Fork.......................................556-557 Advance Unit..................614-615,618 Spoke.....................................707,711
Kicker.....................................502,759 Plug...............................................613 Spool...........................................1159
Kickstand.......................................575 TIRE........................................1148-1157 Star.........................................712,718
Relief Valve...................................452 Tube Repair/Stop&Go..................1158 Truing/Building Service................1220
Valve(OHO)............................477-479 Wide Kit.......................................1153 WIND DEFLECTOR............................729
Valve(SV)......................................750 TOOL BOX..........................................581 WINDSHIELD..............................728-730
SPROCKET TOOL KIT….....…....................1221,1240 WIRING .............................640-641,1252
Bolt Kit..........................................515 TOOL ROLL.....................................1214 Connector.....................................641
Compensator................................510 TRANSMISSION Dash.............................................641

CLASSIC
Countershaft..........................513,759 Adjuster Kit....................................489 Handlebar (Control).............995-1003
Motor…..................................514,759 Bushing List.................................1265 Harness.................................640-641
Offset Kit.......................................513 Case..............................................488 Hummer.........................................762
Rear…...................................514-515 Countershaft(4 Speed)...........490,493 K Model.........................................761
Shaft OHO..............................446-447 Drain Plug......................................500 Servi Car…….........................757-759
Shaft SV........................................759 Even Pull Kit..................................489 Shrink Wrap Tubing......................641
Transmission..........................513,759 Fill Plug.........................................500 Spark Plug......................626-628,619
STARTER….....................…........630-635 45...........................................754-755 Taillamp.......................................1086
Conversion Kit..............................630 4 Speed.............486-487,490-491,496 Terminal…...............................…..641
Drive.............................................633 5 Speed Conversion......................487 Wire Loom Clip.............................635
Electric Conv Kit...........................630 Gasket....................................497,755 Wrap..............................................667
End Cover....................................630 Gear......................................490-496 WRIST PIN...........................483,744,749
Housing.................................632-633 Jockey............................................484
Relay….........................................635 Kicker Conversion..........................498
Repair Kit (Prestolite)...................631 Lock Kit..........................................496
Ring Gear......................................630 Mainshaft(4Speed)..........491-492,497
Shaft......................................632-633 Mount Plate...................................489
Solenoid.......................................634 Neutral Switch…...........................638
STATOR..............................................642 Oil Seal Kit....................................497
STROKER..........................................443 Ratchet Top..................................495
STRUT................................................570 Rebuild Hardware.........................497
STUD LIST.......................................1275 Remanufacture Service..............1220
SUSPENSION.............................594-595 Rotary Top….................................494
SV................................................743-768 Seal..............................................497
SWING ARM.......................................591 Shift Pawl.....................................496
SWITCH Sprocket/Nut.................................513
Brake.............................................638 TRIPLE TREE
Dimmer.........................................637 Glide.......................................551-553
Directional....................................636 Raked.....................................562-563
Flasher..........................................638 Spring Fork..........731-741,1160-1163
Handlebar............636-638,1002-1003 TUBE (Tire)…............................…...1158
Hi-Low...........................................637 TUNE UP….................................…....619
Horn..............................................636 TURN SIGNAL........................1099-1107
Ignition..........................................637 Equalizer.....................................1108
Key................................................637 Flasher….....................................1108
Neutral..........................................638 Relocation Kit.....................1099-1107
Oil Pressure..................................638
V
T VALVE
TACHOMETER…......................682-683 Cover/Gasket..................466-467,746
TAILLIGHT..............................1064-1086 G u i d e (
Bulb.............................................1086 OHO)..................................476
Connector....................................1086 Guide(SV)......................................750
Derby Mount................................1077 Knuckle..........................................477
Fender Mount.....................1078-1079 Panhead.................................474-475
Gasket.........................................1270 Shovel....................................474-475
Lens...................................1083,1085 Spring(OHO)..........................477-479
Side Mount.........................1087-1090 Spring(SV)....................................750
Tombstone..........................1080-1081 Valve Seat Service....................1217
Vintage...............................1082-1083 VELOCITY STACK.............................652
Wiring..........................................1086 VL.......................................................761
VOLT REGULATOR....................643,645

433
V-Twin Mfg. Knucklehead Engine

87” Alternator-Generator Knucklehead Long Block features alternator left hand case and generator right hand case. Each long
block is assembled with S&S crankcases, Sifton oil pump, S&S 4 5/8” flywheels, Timken main bearing, Sifton Knucklehead lighting
cam, matched pinion gear, Torrington cam needle bearing and Torrington main pinion bearing. Cylinders are Motor Shop Ready
Brand pre-fitted with forged 8.25:1 pistons. Cylinder heads are Motor Shop Ready brand fitted with Sifton valves, springs and col-
lars. Heads feature stock intake and exhaust ports. Each 87” long block is assembled with a natural finish cam cover, natural finish
lifter block, automatic advance distributor and solid lifters. Each long block is pre-run and tested for proper oil pump pressure.
Sprocket shaft is correct length for 1970-up 4 or 5 speed transmission assembly.
VT No. Item
10-1985 Motor
31-0735* Top Mount
*Note: Allows installation of knucklehead motor in Evo frames.
Raw finish

35-0113
Installed

31-0735 Top Mount allows the installation of Knuck Motor


in Evo frame, raw finish

35-0114

Linkert to Bendix Adapter mounts to 4 bolt stock manifold to


allow use of Bendix or Spigot carb.
VT No. Item 40-0197 SS
35-0113 Bendix Adapter Oil Lines
35-0114 Replica Manifold Installed

434
Replica Knucklehead Engine
10-1988

CLASSIC
Details of 10-1988

10-1983

10-1983

10-1983 10-1983

Replica V-TwinTM Mfg. Knucklehead Long Block


• Shipped fully assembled less carburetor and generator and shop tested for oil pressure. Components used in the assembly
include:
• Crank Case Replica V-Twin Mfg. with authentic cast profiles. Including relay and number bosses.
• Rocker Boxes with natural finish and overhead oiler provision from timing cover.
• Heads newly casted Knuckleheads with parkerized lower valve cover cups and tops.
• Flywheels Truett and Osborn, cast iron type, assembled with stock rods and Torrington rollers with steel cages at sprocket and
pinion shaft ends.
• Valve Train includes solid tappet assemblies with Sifton Lightning Cam, Sifton Solid Stock Push Rods & chrome pushrod covers.
• Cast Iron Cylinders fitted with 8.5:1 cast pistons and Hastings Rings
• Oil Pump V-Twin Replica cast iron with early iron cover
• Distributor mechanical advance with corresponding relay mount with distributor post guide slot
• Intake Manifold Linkert Style 4 Bolt Manifold with Plumber Style Nuts and Brass Seals.
VT No. Item Stroke Cubic Inch
10-1983 Long Block 61”
10-1988 Long Block 74” 4” 74”
10-1986 Long Block 84” 4 1/2” 84”
10-1989* Short Block 4”
49-0530 Top Mount
*Note: As Long Block Assembly, less heads, cylinders and piston, distributor, manifold and top oil line.
435
V-Twin Mfg. Replica Panhead Long Blocks
10-1995 10-1996

10-2016

74” Replica Pan Motors with replica type heads with stock
exhaust ports and V-Twin cases. 1948-54 style uses plumber
intake manifold. 1955-61 type uses O-ring intake manifold. Replica Details include
Motors include cast iron oil pump. Engines listed do not include • OE Number Boss
intake manifold. OE number boss in provided blank on left side. • Stock Exhaust Port
Actual case numbers are on right side. Sprocket shaft supplied • Replica Oil Pump
is for 4 Speed stock transmission, 1936-64 style.
VT No. Year Finish Distributor
10-1995 1948-53 Chrome Manual
10-1996 1948-53 Alloy Manual
10-2015 1955-61 Chrome Automatic
10-2016 1955-61 Alloy Automatic
V-Twin Panhead Long Blocks
TM

10-1999

V-Twin MfgTM
1958 Panhead
FLH Panhead Long Block is of 74” or 80” cubic inch displacement featuring an S&S crankcase, Sifton oil pump/breather
assembly, S&S stock stroke flywheel, Timken bearing, stock FLH cam installed with a matched pinion and cam gear with a
Torrington full compliment bearing. Assembly supplied with a cast finished ribbed cam cover, chrome lifter blocks which are fit-
ted with hydraulic tappets and stock steel pushrods. Cylinders are stock replacement with standard compression 8.5:1 cast pis-
tons and Hastings rings. Top end includes single plug S.T.D. Panhead fitted with rocker arm assemblies, chrome pan covers with
thick D-Rings, and chrome steel pushrods covers. Order manifold (Shovel band style), carburetor and 2 brush generator sepa-
rately. Automatic advance distributor is included. Entire unit is pre-run and factory tested for oil pump pressure. Also available as
1963-65 type with overhead oiler line. VT No. 10-2005 features stainless pans and D-Rings and zinc plated lifter blocks.
VT No. Item Year Cam Cover
10-2003 74” 1958 Style 1955-64 Fin
10-2005 74” 1958 Style with Alloy Finish 1955-64 Fin
10-2012 74” 1963-64 Style OHO 1963-64 Fin
10-1997 74” 1958 Style with Stock Exhaust Ports 1958 Fin
10-1994 74” 1958 Style with Stock Export/Alloy Finish 1958 Fin
10-2004 80” 1963-64 Style OHO 1963-64 Fin
10-1998 74” 1965 Style OHO 1965-69 Smooth
10-1999 80” 1965 Style OHO 1965-69 Smooth
10-1994 Detail
436
88” Generator-Alternator Panhead or Shovel Long Block
40-0682 40-0683

40-0606

SS Top Oil Lines fit Pan Top Ends.


VT No. Year Type
40-0682 1963-65 Stock
40-0683 Custom
40-0606 SS

88” Generator-Alternator Panhead or Shovel Long Block features alternator left hand case and generator right hand case. Each
long block is assembled with S&S Crankcases, Sifton Oil Pump/Breather Assembly, S&S 4 1/4” stroke flywheels, Timken main
bearing, stock FLH cam with matched pinion gear installed with a Torrington full compliment needle bearing. Assembled with a cast

CLASSIC
finish cam cover, automatic advance distributor, chrome lifter blocks that are fitted with hydraulic tappets and pushrods. Cylinders
are S&S 3 5/8” type fitted with 7.75:1 compression ratio cast pistons and rings. Top end also features STD dual plug heads with late
type intake ports and 3-Bolt Exhaust flanges and are fitted with rocker arm assemblies, no lead valves, chrome pan covers, pol-
ished thick D-Rings,chrome pushrod covers and chrome rocker box feed line.
Entire unit is pre-run and test for proper oil pump pressure. Order intake manifold (Shovel band type) and carburetor separately.
Use with 4 speed 1970-84, 5 speed Rigid ST 1986-99 transmission electric or kick start. 10-2018 has chrome cam cover in addition
to chrome pans, lifter blocks and distributor.
VT No. Finish Type
10-2014 Natural Pan
10-2018 Chrome Pan
10-1984 Natural Shovel

10-2013

V-Twin
MfgTM
Replica
Flatside
Shovel

Flatside Shovelhead Long Block is of 74 cubic inch displacement featuring Sifton oil pump/breather assembly, stock stroke flywheel,
Timken bearing, stock FLH cam properly installed with a matched pinion and cam gear with a Torrington full compliment bearing.
Assembly is supplied with a natural finish Flatside 1966-69 stock style cam cover, chrome lifter blocks which are fitted with hydraulic
tappets and stock style pushrods. Cylinders are stock style with standard compression 8.5:1 cast pistons and Hastings rings. Top end
includes replica stock type single plug heads with chrome steel pushrod covers and polished rocker boxes with shafts and arms
installed. Order manifold (flat seal type), carburetor and 2 brush generator separately. Clamp style automatic advance distributor is
included. Entire unit is pre-run and factory tested for oil pressure.All Long Blocks shipped assembled as pictured to fit 1965-69
transmission.
VT No. Item
10-2002 74”
10-2013 80”

437
Long Block

V-TwinTM
Replica
Long
Block

10-2017

Shovelhead Long Block is an 80 or 88 cubic inch displacement featuring a S&S crankcase, Sifton oil pump/breather assembly and
a stock or 4 5/8” stroke flywheel, Timken bearings, a stock cam properly installed with a matched pinion and cam gear with a
Torrington bearing. Assembly is supplied with a chrome nose cover and chrome lifter blocks which are fitted with hydraulic tappets
and stock style pushrods. Cylinders are 3 1/2” stock style with standard compression pistons and Hastings rings. Top end includes
stock type single plug heads with stainless valves, with shafts and arms installed. Order manifold (flat seal type), stator and ignition
system separately. Pre-run factory tested for oil pump pressure.
VT No. Size Stroke
10-2001 80” 4 1/4”
10-2017 88” features 4 5/8”
Short Blocks
10-0006

10-2008

V-TWINTM Short Blocks are shipped fully assembled as shown.


All units feature an S&S Crankcase, Sifton Oil Pump/Breather
assembly, stock stroke flywheel, Timken Bearings, stock cam
properly installed with a matched pinion and cam gear with
Torrington bearing. Assembly is supplied with a natural cover
and chrome lifter blocks are fitted with standard tappets which
V-TWINTM 80”Short Blocks are shipped fully assembled as
will accept a hydraulic lifter unit or solid conversion kit not
shown. All 80” units feature an S&S Crankcase, Sifton Oil included.
Pump/Breather assembly, stock stroke flywheel, Timken VT No. Fits Cu In
Bearings, stock cam properly installed with a matched pinion 10-1989 1941-47 Knuck 74”
and cam gear with Torrington bearing. Assembly is supplied 10-2008 1956-62 Pan 74”
with a chrome nose cone cover and chrome lifter blocks are fit- 10-2009 1966-69 Shovel 74”
ted with standard tappets. Fit 1973-84 Shovel 10-2010 1963-64 Pan 74”
VT No. 10-0006 10-1992 1963-64 Pan 80”
10-1991 1965 Pan 74”
10-1990 1965 Pan 80”
Note: Assembled with V-Twin replica crankcases.

438
31-0103 31-0100
Top Motor Mounts
31-4020 31-4021

Chrome Big Twin Top Motor Mounts replace the stock type.
VT No. OEM Year Type
31-0103* 69018-73A 1973-80 FXE-FX
31-0100* 69013-77A 1977-83 FXE-FXS
*Note: Features choke mount. 31-4022
Chrome Billet Top Mount fits
Pan & Shovels 1948-84.
VT No. 31-0748

CLASSIC
Maxi-Mounts for all models 74 and 80, 2 piece, and 2 bolt con-
37-9181 Chrome Allen Screw Kit connects motor struction for secure fastening.
mounts, front, top and rear to frame on mod- VT No. Fits Year
els listed below. Knurled. 31-4020 FL-FX models 1948-84
VT No. Fits 31-4021 Mount with access, 1973-84
37-9181 1948-84 Big Twin 4-Speed 31-4022 Mount with access, 1980-84
37-9182 1948-85 Top strap only, 4 Speed
37-9183 1982-83 FXRS A B
31-0110

9627-19 31-0101

Big Twin Chrome Top Motor Mounts replace the stock type.
VT No. # OEM Year Type
31-0101 A 16853-48 1948-84 FL-FX
31-0110* B 16853-48 1948-65 FLH
31-0261* B 16853-48 As Above Cadmium
12-2107 16864-48 1948-84 Stud
*Note: Features choke mount.
Chrome Heavy Duty Two Piece Top
Upper and Lower for 1936-69 BT
Motor Mounts are constructed of 1/4” thick
VT No. Year Finish
steel.
8164-19 1936-69 Chrome
VT No. Year Fits
8165-19 1936-69 Cadmium
31-0109 1948-84 74 & 80
9627-19 1936-69 Parkerized
31-0220* 1948-84 Shovel/Evo
8806-17 1970-84 Chrome
31-0256 1980-83 FLT-FXR
8807-17 1970-84 Cadmium
*Note: Fits Shovel or Pan motor in Evo
9926-17 1970-84 Allen
Style Frame
9926-17-P 1970-84 Polished Allen
Upper Only 31-0105
7604-7 1936-84 Acorn
Lower Only
8165-19 7603-4 1936-84 Acorn
31-0104
1948-84 BT Chrome Top Motor Mount mounts coil and is
Top Mount Stud Kit includes studs, washers available with or without a hole to mount a universal key switch.
and nuts. VT No. Type
VT No. Year Finish 31-0104 With
2368-8 1948-65 Parkerized 31-0105 Without
2369-8 1948-65 Cad
31-0107
2370-8 1966-84 Cad
2368-8 12-2107 Studs (4) 31-0106 31-9006
Stock Knucklehead Motor Mount fits 61 & 71 OHO Big Twins.
VT No. # Years Finish
31-0106 A 1938-47 Chrome
31-0107 A 1938-47 Black Oxide
31-9006 B 1936-37 Black Oxide

439
V-Twin Replica Case Sets
10-1016 10-1015

V-Twin “Shop Ready” Replica Case Sets feature original


style fitments including, left side number boss, which is left
blank for original numbers with manufacturer’s numbers on right
underside. Sets have generator strap mount tab and relay boss
as required but have thicker left side case for added strength.
Main bearing races are line lapped.
Note: 10-1015, 10-1036 do not include relay mount.
VT No. Fits Bearings
10-0089 1941-47 Knuck Roller
10-1016 1948-52 Pan Roller
10-1506 1953-54 Pan Roller
10-1031 1956-57 Pan Timken
10-1015 1958-62 Pan Timken
10-0955 1955-62 Pan Timken
10-1036 1963-64 Pan Timken
10-1046 1965 Pan Timken
Generator and Relay Mounts Right Side Timing Cavity 10-1507 1966-67 Shovel Timken
10-1032 1968-69 Shovel Timken
These components are
pre-installed: 12-0409 10-2535 10-2533
• Cam Bushing or Bearing
• Left Case Race or Timken
Assembly
• Idler Gear Stud
• Circuit Breaker Stud
• Oil Pump Drive Bushing
• Right Case Bushing Pinion/Sprocket Shaft Cage and Roller Kits. Includes STD size
• Cylinder Base Studs
• Dowel Pins rollers, cages, washers & retaining ring for applications listed.
• Case Bolt Set VT No. Side Year
• Tappet Oil Screen
• Breather Tube 12-0409 Sprocket 1941-54
• Drain and Timing Plug 10-2535 Pinion 1936-54
10-2551 Pinion 1955-57
OE Style Number Boss Detail! 10-2533 Pinion 1958-69
10-1018

Motor Case Bolt Kit includes the necessary


hardware to bolt together the motor cases of
the years listed. Available as OEM stock in chrome, cadmium or
Cases
acorn in chrome.
Acorn Chrome Cad Fits
8127-34 8128-34 8129-34 1936-39 OHO BT
8130-34 8131-34 8132-34 1940-47 OHO BT
8133-34 8134-34 8135-34 1948-64 Panhead S.T.D. Engine Case Sets available as bare case sets or assem-
8136-34 8137-34 8138-34 1965-68 Big Twin bled. Assembled case sets are line lapped and come with sprocket
8139-34 8140-34 8141-34 1970-78 Shovel shaft bearing, cam needle bearing, case bolts and cylinder base
8142-34 8143-34 8144-34 1979-95 Shovel & Ev studs installed. Bare case sets use 1969-up main bearing assem-
1941-47 Knuckle Left Hand Case fea- bly except 1948-54 which requires loose roller main bearings and
tures steel insert cast in. Case is 1940-54 case race. All 1948-54 case sets accept early model oil
machined to fit OE right side case. Order pump, 1955-up units accept 1973 and later pump and 12 volt gen-
cylinder base studs and case race sepa- erator.
rately. Note: Cylinder deck height must be AssembledBare Fits Size
finished to match your case. — 10-0109 1955-57 Panhead 3 7/16
VT No. 49-0946 10-1018 10-0098 1958-69 Panhead/Early Shovel 3 7/16
— 10-0057* Shovel Alternator-Generator 3 7/16
10-1019 10-0100 1970-84 Shovelhead Stock
— 10-0101 1970-84 Shovel 3 5/8”
*Note: Features alternator left side and generator right side.
440
Crankcase Sets
10-0290 S&S OHO
Alternator-
Generator
Crankcase Set is
shipped with left side
bearing race, oil
pump drive bushing,
cylinder base studs,
idler stud, circuit
breaker stud, pinion
needle bearing and
pinion race installed.
Pinion race is lined. Honed and ready for assembly. Also
1970-84 Shovel included are nickel plated case bolts, crankcase fittings, left side
motor bearing, seal and spacer. Accepts wheels up to 8 1/2”
10-0003
diameter.

CLASSIC
VT No. Cylinder Type Bore Oil Pump
10-0290 Knucklehead 3 7/16” 12-8001
10-0280 Panhead 3 7/16” 12-8001
10-0034 Shovel 3 7/16” 12-8001
10-0044 Shovel 3 5/8” 12-8001
10-0035 Evo 3 1/2” 12-8001

10-1970 Sifton Case Sets


include Timken and
cylinder base studs
installed for 1970-84
Shovel.
VT No. Bore
10-1970 Stock
10-1971 3 5/8

S&S OHO Crankcase Sets are shipped set up with Timken left 10-0020
side bearing and race assembly, seal and seal spacer, oil pump
drive bushing, needle bearing and pinion race for right side,
(pressed in and line honed) ready to assemble. Also included
are cylinder studs, nickel plated case bolts, crankcase fittings
and a timing and magnetic drain plug. Accepts wheels up to
8½” diameter. 10-0028 Knuck Cases fit Panhead style frames &
later model oil pump. Note: Oil pump required for assembly for
stock bore.
VT No. Year Bore Oil Pump
10-0028 1936-47 Stock 12-8001 Delkron Engine Cases feature permanent mold castings, CNC
10-0029 1948-64 Stock 12-8001 machined with a contoured inspection plate. All cases accept a
10-0030 1965-69 Stock 12-8001 stroke up to 5”. Note oil pump year required. Also offered with
10-0003 1970-84 Shovel Stock 12-8002 Timken bearings, race and pinion race installed. Line lapped to
10-0004 1970-84 Shovel 3.878 (3 5/8) 12-8002 standard size and cylinder studs installed.
W/Tmkn VT No. Year Models/Bore Oil Pump
10-0020 10-0012 1970-84 Shovel Stock 1973-80
10-0021 — 1970-84 Shovel 3 5/8” 1973-80
— 15-0689 All Sump Gaskets, 10 pk
— 8726-8 Lifter Base Screws
— 37-8519 1955-69 Cam Cover Screws

Drain Plugs
Motor Case Drain Plug/Oil Pump Body Plug Chrome Oversize Plugs with Tap. Kit
replaces 453-11 and 700 plug fits Big Twin case 7502-2 includes a tap and a dome head plug.
1911-70, oil pump body 1968-84. VT No. Type Includes
7502-2 Engine Drain Plug & Tap
VT No. Finish 7503-1 Engine Drain Oversize Plug
8116-1 Chrome 7500-2 Timing Tap & Plug, Acorn
8117-1 Cadmium 7501-1 Timing Acorn Plug, O.S.
9675-1 Parkerized 9407-1 Timing Tap
441
Flywheel Torque-
MonsterTM with
H-Beam Rods
Replica Rod ends are
Flywhee 10-1045 4340 heat matched +/- 2
l with treated grams
stock steel rods
rods

Guaranteed
10-1007
unbreakable
110,000 psi
ductile iron
flywheels

Rod sets
average
10-1078 1.25 kg
Flywheel Assemblies feature Truett & Osborn full weight fly-
wheels, with removable pinion and sprocket shafts as original,
trued and balanced for cast pistons. Units include forged and
machined H-Beam Sifton connecting rod set of certified 4340
Complete Flywheel Assembly is shipped complete, assem-
steel with multistage heat treatment and are fitted with
bled and trued with shafts. V-Twin units feature Truett &
Torrington Rollers, with alloy bearing retainer cages.
Osborne stock flywheels.
VT No. Year Stroke
VT No. OEM Fits Brand
10-1077 1965-69 3.968”
10-1017 — 1973-90 74” S&S
10-1078 1958-64 3.968”
10-1098* Special Alt-Gen 80” V-Twin
10-1079 1955-57 3.968”
10-1045** 23906-78A 1973-E83 80” V-Twin
10-1080 1954 3.968”
10-0185 23906-78G 1973-90 80” OE
10-1081 1941-53 3.968”
10-1088 As Above S&S
10-1069 1973-85 4.250” Stock 80
10-1070 — 1936-40 61” V-Twin
10-1097 1973-77 3.968” Stock 74”
10-1172 — 1941-52 61” V-Twin
10-1076 1970-72 3.968” Stock 74
10-1007 23906-41 1941-53 74” OHO V-Twin
10-1112 Stroker 1941-53 80” OHO V-Twin
10-1113 Stroker 1941-53 84” OHO V-Twin
10-1033 23907-54A 1954 BT V-Twin
10-1034 23907-55A 1955-57 BT V-Twin
10-1008 23906-58 1958-64 74” V-Twin
10-1090 — 1958-64 80” V-Twin
10-1002 — 1958-64 80” S&S
10-1000 23906-58 1958-64 74” S&S Truett and Osborn Flywheel Sets feature original weight right
10-1001 23906-65A 1965-69 74” S&S and left sides with stock stroke.
10-1003 — 1965-69 80” S&S VT No. Fits Type
10-1089 — 1965-69 80” V-Twin 10-1043* 1936-40 OHO 61” Stock
10-1082 — 1965-69 74” V-Twin 10-1105 1941-52 OHO 61” Stock
10-1096 23906-73 1973-77 74” V-Twin 10-1005 1941-53 BT 74” Stock
10-1048 23906-70 1970-72 74” V-Twin 10-1114 1941-53 BT 80” Stroker
10-1047* Special Alt-Gen 80” S&S 10-1115 1941-53 BT 84” Stroker
*Note: Special 80” flywheel assembly used for alternator-genera- 10-1006 1956-69 BT 74” Stock
tor case sets only. Feature late type sprocket shaft and early 10-1124 1956-69 BT 80” Stroker
style pinion shaft. 10-1025 1972-80 80” with 8° taper
**Note: Features replaceable pinion and sprocket shafts. 10-1026 L1981-85 80” with 6° taper
Flywheel Thrust Washer Set used on 1929- 10-1029 1970-71 BT 74”
54, 61, 74 and 80 Twins, our set contains 2 10-1028 1973-78 BT 74”
more washers than the original set, one thin- *Note: Accepts later tapered pin 1941-80 type.
ner and one thicker than stock. The 11-piece set contains one Replica Flywheel Sets feature forged con-
each of the following widths; .060, .066, .070, .074, .078, .082, struction to accept OE style components.
.086, .090, .094, .098, and .102. VT No. Year Model Stroke
VT No. 10-1153 (Complete Set .060-.102 11 piece) 10-1601 1941-53 BT, 74 3.968
VT No. Size VT No. Size VT No. Size 10-1602 1973-99 BT, 74, 80 4.250
10-1300 .060 10-1304 .078 10-1308 .094 10-0793 1973-99 BT 4.625
10-1301 .066 10-1305 .082 10-1309 .098
10-1302 .070 10-1306 .086 10-1310 .102
10-1303 .074 10-1307 .090 10-1311 .110

442
Stroker Kit
93” Shovel Hot Set Up includes 41/2”assembled flywheels, 35/8”
cylinders. cast pistons, 514 cam, spring kit, pushrods, top motor
mount and Super E carb kit. Fits 1973-84 74” or 80”. Yields 93
cubic inches with 83/4:1 compression ratio.
VT No. Years
11-2093 1973-77
11-2094 1978-84
10-0453 S&S Special 6° Taper Sprocket Shafts
for use in S&S flywheels only. Include nut
and key.
VT No. Years Flywheel Type
10-0453 1955-64 SE or SL
10-0454 1965-69 SE or SL
10-0454 10-0455 1970-up SE or SL
10-0468* As Above Motorshop Brand
*Note: Does not include nut and key

CLASSIC
Stroker Flywheels
Motorshop Ready Stroker Flywheel
Assembly. For all 1970-84 Shovelhead
Big Twins. Complete Flywheel is
shipped fully assembled and trued but
not balanced.
VT No. Stroke
10-1093 41/2”
10-0971 45/8”

10-0038

84” Shovel Hot Set Up includes 4 1/2” assembled flywheels,


514 cam, spring kit, pushrods and Super ‘E’ Carb Kit. Yields 84
cubic inches with 8:1 compression ratio when used with 3 7/16”
1973-84 4 5/8” Stroker Flywheel Assemblies for 1973-84 Big bore cylinders. Yields 86” cubic inches with 8:1 compression
Twins. These flywheels are machined from heat treated steel ratio when used with 3 1/2” bore cylinders. Order piston set
forgings which makes them structurally superior to cast iron separately.
designs. Flywheels are assembled with heavy duty rod set, VT No. Fits
trued and balanced for pistons listed. Piston sets must be 11-1506 1973-77
ordered separately. 11-1507 1978-84
VT No. 10-0038 S&S 2720
S&S 2900 Series Forged Stroker Piston Sets machined to fit Series Piston
11-0830
both 4 3/4” and 4 5/8” stroker flywheels. Includes rings, wrist Sets for 84”
pins and retainers. When used with 4 3/4” stroke compression Hot Set Up
will be 8.25:1 with 4 3/4” stroke compression will be 9:1 Note: Kits includes
Remember that an 80” 3 1/2” STD Bore equals 3 7/16” + .060 rings, wrist
Bore Size. pins and
Size 3 7/16” Bore 3 1/2” Bore retainers.
STD 11-0455 11-0461
.010 11-0456 11-0462
.020 11-0457 11-0463 Size 3 7/16 3 1/2”
.030 11-0458 11-0464 STD 11-0830 11-0836
.040 11-0459 — .010 11-0831 11-0837
.050 11-0460 — .020 11-0832 11-0838
.060 11-0461 — .030 11-0833
.040 11-0834
.050 11-0835
.060 11-0836

443
Rod Assemblies
V-Twin Replica Stock Replacement Rod Sets
TM

include new rods, crank pin, nuts, cages & standard


rollers fitted & assembled. Piston pin bushings are
installed and honed for stock wrist pin. *Note: SiftonTM Big Twin Rod
Includes step-crank pin. Assembly features forged
VT No. OEM Years/Model and machined H-Beam
10-0186*24277-37 1936-52 61” Pan Knuckle design of certified 4340 steel
10-0173 24281-41A1941-73 74” Pan-Shovel with multi staged heat treat-
10-0174 24281-74 1974-E81 74” & 80” Shovel ment and are fitted with 10-0271
10-0175 24281-80 1981-83 80” Shovel Torrington rollers with extrud-
ed alloy cages and a SiftonTM
pin and matching nuts.
Unfinished type requires hon-
ing of upper and lower bush-
ings. Rods are 7.440” center
to center and will accommodate up to 5” stroke.
VT No. Year Item
10-0271 1941-81 Complete Assembly
10-0272 1981-99 Assembly
10-0274 Unfinished Rods Only
1936-99 BT Wrist Pin Bushings are
available in bronze replica type or
S&S Genuine Rods are heavy duty replacement rod sets Sifton Ampco 45. Replica type sold in
included wrist pin bushings, rod races, matched rods, pins, pairs. Sifton type sold each.
rollers/cages, & nuts, for stock or stroker use. “Supreme” is rec-
ommended for drag strip applications. Size VT No. Type
Fits S&S Heavy Duty S&S Supreme STD 10-0756 Replica
1936-52 61” BT OHO 10-0259* — STD 10-0765 Sifton
1941-81 74” & 80” OHO 10-0260* 10-0262* .002 10-0757 Replica
1981-84 80” BT 10-0261* 10-0190 .005 10-0758 Replica
Shovelhead 10-0263* .010 10-0759 Replica
*Note: Have 18 bearing steel cages others 17 roller alloy cases.

Roller Bearings
Big Twin Connecting Rod Roller Sets. Each set supplies Bulk Pack Rod Rollers
enough rollers for that application only. 1941-72 Big Twin
Alloy Steel Size Long OEM Short OEM
Cage Cage STD 12-4529 9171A 12-4537 9101A
Size 1973-86 1941-72 .0002 12-4530 9172A 12-4538 9102A
STD 10-0144 10-0152 .0004 12-4531 9173A 12-4539 9103A
.0002o/s 10-0145 10-0153 .0006 12-4532 9174A 12-4540 9104A
.0004o/s 10-0146 10-0154 .0008 12-4533 9175A 12-4541 9105A
.0006o/s 10-0147 10-0155 .001 12-4534 9176A 12-4542 9106A
.0008o/s 10-0148 10-0156 .002 12-4535 12-4543
.001o/s 10-0149 10-0157 .003 12-4536 12-4544
.002o/s 10-0150 10-0158 1973-86 Big Twin
.003o/s 10-0151 10-0159 Size Long OEM Short OEM
12-0404 STD 12-4545 9186 12-4553 9441A
12-0400
.0002 12-4546 9180 12-4554 9442A
.0004 12-4547 9181 12-4555 9443A
.0006 12-4548 9182 12-4556 9444A
.0008 12-4549 9183 12-4557 9445A
.001 12-4550 9184 12-4558 9446A
.002 12-4551 12-4559
.003 12-4552 12-4560

Steel Roller Retainer Cages. Big Twin Right Pinion


VT No. OEM Application U/M 12-0400 24646-36 1936-54 BT 2
Rod 12-0413 24646-36 As Above, Sifton 2
12-0404 24366-51 74 & 80 4 Big Twin Left Side Sprocket
12-0412 24366-51 As Above, Jims 4 12-0401 24721-30 1930-54 BT 2
49-0058 45 SV, OE 4 12-0414 24721-30 As Above, Sifton 2
12-4616 45 Roller Set 24 pc 45 Left Sprocket
12-0424 24720-29 1929-73
444
Crank Pins
Crank Pins are made of 8620 steel with .062 heat treated penetration.
Also available are Eastern Super Type .120 heat treatment or Jim’s Cut
Above Pin that has heat treating 60-62 RC to a case depth of .100, threads
10-0131 are “J” type, with nuts & key included. 450 oil location pins have better front
cylinder cooling and lubrication. .025 shorter pins are .025 shorter taper to
taper. O.S. Pins are oversize on bearing diameter. *Note: 2-Oil Hole Type.
Model Years OEM Jims Jims Jims Jims Eastern Eastern V-Twin
Big Twin 3 Hole 1 Hole Cut Above Cut Above 3-Hole Super 3-Hole
OHO 2 Hole 3-Hole 2-Hole
61” OHO 1940-52 23962-40 — 10-8363 — — 10-0131 — —
(Step Pin)
74+80 1941-E81 23961-41 10-8356 — 10-0358 10-0366 10-0129 10-0134 10-0135*
74+80 1941-E81 .001 O.S. 10-0350 — — — — — —
74+80 1941-E81 .025 Shorter 10-0352 — — — — — —
80 L1981-99 23961-80A 10-8357 — 10-0367 10-0130 — — 10-1211
80 L1981-99 .001 O.S. 10-0353 — — — — — —
80 — .002 O.S. 10-8358 — — — — — —

CLASSIC
80 L1981-99 180° Oiling 10-0354 — — — — — —
180° oiling
80 w/45° L1981-99 45° Oiling 10-0362 — — — — — —
.002 O.S.
80 L1981-99 .025 Shorter 10-0356
Crank Pin Lock Kits include 2 nuts, Crank Pin Nut Sets.
2 locks and mount screws. Nuts and Eastern Jims OEM Year Model
locks are also available separately. 12-0535 12-0602 23966-36 1936-52 61” & 80”
VT No. Year Model 12-0573 — 23967-41 1941-53 74” BT
10-0335 1936-52 61” & 80” 12-0521 12-0603 23966-54A 1954-E81 61” & 80”
10-0336 1941-53 74” BT 12-0558 23969-80 1981-83 61” & 80”
10-0181 1954-E81 Big Twin Crank Pin Keys are sold in packs of 10.
Connecting Rod Race Set fits Replaces 23985-18, 1941-80 Big Twin.
1936-99 BT. Made from 52100 steel VT No. 12-0201
& hardened.
VT No. Brand
10-0138 Replica
10-0809 Jims Sifton Crank Pin Kit includes
crank pin, rod races, standard
Crank Pin Flywheel Washers rod rollers, & retainers.
VT No. Years Oil Hole Type
10-2562 1941-80 2 Hole
10-2571 1981-84 3 Hole

10-2522
Crank Pin Flywheel Washers sold in pairs. 12-0790
Inside OEM Type Fits Size
10-1150 6506 Bronze 1971-99 BT Standard
10-1149 6506B Bronze 1971-99 BT .005
10-1284 23972-36 Steel 1936-52 BT 61” OHO Standard Sifton Steel Rod Cage Set includes 4 cages, 24366-51 and
10-1217 77972-21 Steel 1936-52 BT 61” OHO .005 standard Torrington Roller Set for 1936-up Big Twin. Replaces
10-1286 23973-41 Steel 1941-69 BT OHO .055 42385-40.
10-1163 — Steel 1941-69 BT OHO .060 VT No. OEM Brand
10-1215 23973-41A Bronze 1941-69 Big Twin . 055 10-2522 Kit Sifton
10-1216 23973-41B Bronze 1941-69 Big Twin .060 12-0404 Cage Set V-Twin
Outside 12-0412 Cage Set Jims
10-1153 24100-17 1936-up Big Twin, All 12-0790 Cage Set Brass
Crank Pin Nut Lock Plates Rod Bearing Sets With Set
VT No. OEM Years Model of 3 Cages fitted with stan-
17-0914 23971-41 1941-53 BT dard size Torrington rollers for
17-0927 23971-54 1954-E80 BT connecting rods. The cage
37-4050 1182 Screws material is noted. Fits 1936-86 74” & 80”.
VT No. OEM Cage
10-2570 Eastern Alloy
10-0141 24385-40B Alloy
12-2556 S&S Steel

445
OHV Sprocket Shaft
10-0413 10-0410

Big Twin Sprocket Shafts fit as listed machined and hardened to


factory specifications.
12-0310 Model Year OEM Jims Eastern Replica
61 & 74 1930-54 24001-30 10-8314 10-0410 10-0469
74 1955 24001-55 — 10-0411 —
74 1956-64 24001-56 10-8362 10-0412 —
74 1965-69 24001-65 10-8315 10-0413 —
74 1970-71 24001-70 10-8322 10-0414 —
12-0309 74 & 80 1972-E81 24001-72 10-8316 10-0415 10-0876
80 L1981-86 23909-80 10-8318 10-0416 10-0885
80 L1981-85 .250 longer 10-8368 — —
80 L1981-85 .750 longer 10-8369 — —
Left Crankcase Bearing by Timken. Factory assembled with Special to install pre1981 80” Flywheels in 1956-64 BT 10-0418
correct spacer for proper end play. Special to install pre1981 80” Flywheels in 1965-69 BT 10-0419
VT No. OEM Fits Model Special to install 1981-85 80” Flywheels in 1956-64 BT 10-0435
12-0310 9029 1955-68 Big Twin Special to install 1981-85 80” Flywheels in 1965-69 BT 10-0436
12-0309 9028 1969-up Big Twin V-Twin is an Original “Jims” Distributor since 1977!
1970-up Sprocket Shaft Sprocket Shaft Spacers fit between Timken bearing assembly
Spacer and Seal Kit. & engine sprocket, and are ‘sealed’ by late engine seal VT No.
VT No. 10-8284 14-0108.
VT No. OEM Years Model
Sprocket Shaft Key. Sold in 10 pk. 10-8269* .335 Long 1955-64 BT
VT No. OEM Fits 10-8270* .666 Long 1965-69 BT
12-0200 23985-12 1930-55 BT 14-0108 12026B Seal only 5 pk
12-0203 23985-56 1956-80 BT *Special spacers to fit in 14-0108 seal when
Nut, Sprocket Shaft Taper End. used on STD case sets.
Eastern Jims OEM Fits Motor Shaft Spacer features built in seal flange to
12-0532 12-0612 24023-36 1936-71 BT give added support for alternator rotor.
(5 pk) (Each) VT No. 10-0948
12-0534 12-0610 24017-80 1972-85 BT Pair Sprocket Shaft Spacers fit
Lock Plate, Sprocket Shaft. Sold in 10 pk. Big Twins left side thru seal.
VT No. Fits
10-1160
17-0913 1936-71
17-0917 1972-81

A B C VT No. # OEM Year Length U/M


7410-1 C 24031-55 1955-69 Seal Ea
14-0108 C 12026B 1970-99 Seal 5 pk
10-1160 A 24029-55 1955-64 .336
7411-2 14-0965 10-2509 A 24029-65 1965 .621
10-2513 A 24032-66 1966-69 .516
14-0177 Set A 24033-66 1966-69 .546
of A 24034-66 1966-69 .576
6 A 24035-66 1966 69 .606
7410-55
A 24036-66 1966-69 .636
BT Left Side Engine Case Seals.
A 24037-66 1966-69 .666
VT No. # OEM Year Model
1941-54 Big Twin Left Sprocket
7411-2 A 24776-40 1936-54 61-74-80
Shaft Bearing & Hardware Kit
14-0965 24031-55 1955-68 OE type
includes loose rollers, cages and
7410-55 C 24031-55 1955-68 VT
end slinger.
7410-1 C 24031-55 1955-68 Colony
VT No. 12-0409
7410-1-OS Oversize 1955-68 Colony (+.002)
7410-1-US Undersize 1955-68 Colony (-.002) Left Bearing End Oil Slinger replaces 24776-40.
14-0177 Seal only For above Fits 1940-54 BT.
14-0185 B 24031-69 1969 only BT VT No. 10-0429
14-0108 B 12026B 1970-99 74 & 80 BT, 5 pk. 1930-54 BT Motor Sprocket Nut Kit includes cor-
Note: 7410-1, 7410-55 area screw-in insert with integral seal. rect nut, key retaining ring & left bearing oil slinger.
14-0965 is stock type screw-in without seal. 7411-2, 8211-2 both VT No. item
include seal, spacer & snap ring. 12-0620 Kit
12-0503 Nut only
446
OHV Pinion Shaft
Nut Pinion Shaft Gear End, each.
Eastern Jims OEM Fits
12-0507 12-0613 24023-54 1954-89 BT
Colony Big Twin Pinion Shafts.
2287-1 Model Year OEM Jims Eastern Replica
Pinion Shaft Screws, left-hand, 1951-53 61 & 74 1939-53 24006-39 10-8323 10-0400 10-0441
BT. Replaces 24020-51, 5 pack. 61 & 74 1954-57 24006-54A 10-8324 10-0401 10-0422
VT No. 10-0518 74 1958-72 24006-58 10-8325 10-0402 10-0423
Lock Plate, Pinion Shaft Nut, 10 pack. 74 & 80 1973-80 24006-73 10-8326 10-0403 10-0875
VT No. OEM Fits Delkron Type 1981-86 Special 10-8367 — —
17-0913 24015-36 1936-80 BT 80 1981-82 24006-80 10-83281 10-0408 —
17-0929 24016-29 1929-73 45” 80 1983-86 24006-83 10-8328 10-0409 10-0439
12-0209 11218 Taper 1981-92
1
Requires use of late 3/4 x 20 nut 24016-80
Pinion Keys available in ten packs. Pinion Shaft Nut, Taper End.
VT No. OEM Type Fits Eastern Jims Colony OEM Fits
12-0202 23985-54 Gear 1954-75 5pk Each Each
12-0205 26348-15 Gear 1975-86 12-0532 12-0612 2286-1 24023-36 1936-E81 BT

CLASSIC
12-0200 23985-12 Taper 1941-81 12-0517 12-0609 24016-80 L1981-83 BT
12-0209 11218 Taper 1981-92 Case Race machined and ground to factory
10-2535 10-2533 specifications.

Sprocket Left Side Case Race


Pinion Bearing Sets for right side includes rollers and cages for Jims Eastern OEM Size Year/Model
BT 61 & 74 & 80. OHO & SV. Washers and snap rings included 10-0235 10-0208 24621-40 STD 1940-54 BT OHO
when required except where *noted. 10-0236 10-0209 — .005 1940-54 BT OHO
VT No. Year — 10-0210 — .010 1940-54 BT OHO
10-2535 1936-54 — 10-0211 — .015 1940-54 BT OHO
10-2551 1955-57 Pinion Right Side Case Race
10-2533 1958-86 10-0240 10-0204 24599-40 STD 1940-54 BT OHO
CASE ROLLERS 10-0241 10-0205 — .005 1940-54 BT OHO
1940-E54 OHO BT, BT Right Side replaces 9261, 12 per set. — 10-0206 — .010 1940-54 BT OHO
Size 12-Piece 100 Pack OEM — 10-0207 — .015 1940-54 BT OHO
STD 10-0307 12-4523 9261
.0002 10-0308 12-4524 9262 10-0243 10-0212 24599-55 STD 1955-57 BT OHO
.0004 10-0309 12-4525 9263 — 10-2485 — .002 1955-57 BT OHO
.0006 10-0310 12-4526 9264 10-0244 10-0213 — .005 1955-57 BT OHO
.0008 10-0311 12-4527 9265 10-0307 10-0245 10-0214 24599-58A STD 1958-92 BT OHO
.001 10-0312 12-4528 9266
1955-57 Big Twin Right Side Case Roller Sets, 13 per set. 10-0246 10-0215 — .002 1958-92 BT OHO
Size 13-Piece 100 Pack OEM
All Rollers by — 10-0216 — .005 1958-92 BT OHO
STD 10-0326 12-4517 9421 10-0248 10-0217 — .010 1958-92 BT OHO
®
.0002 10-0327 12-4518 9422
.0004 10-0328 12-4519 9423
TORRINGTON — 10-0230 — .015 1958-92 BT OHO
.0006 10-0329 12-4520 9424 1936 OHO Case Races. Note: VT No. 10-2498
.0008 10-0330 12-4521 9425 — 10-0226* 413-36 1936-39 Right Std.
.001 10-0331 12-4522 9426
— 10-0227* — 1936-39 Right .005
1958-86 Big Twin Right Side Case Rollers, 28 piece.
Size 28-Piece 100 Pack OEM — 10-0228* 416-36 1936-39 Left Std
STD 10-0319 12-4510 9220 — 10-2521* — 1936-39 Left .002
.0002 10-0320 12-4511 9221 — 10-0229* — 1936-39 Left .005
.0004 10-0321 12-4512 9222
.0006 10-0322 12-4513 9223 *Note: Fits 1937-39 Big Twins, 1936 OHO, requires use
.0008 10-0323 12-4514 9224 12-0625 washer and gasket set.
.001
.002
10-0324
10-0325
12-4515
12-4516
L1954 BT Right Crankcase Rollers, 12 piece.
9225
Ball Bearings
Size 12-Piece 100 Pack OEM VT No. OEM Size Use/Fits 12-0157
STD 12-4573 12-4593 9241
.0002 12-4602 12-4603 9242 12-0172 8854 3/16” 1948-52 Hydraulic Unit
.0004 12-4575 12-4595 9243 12-0161 8856 7/32” Clutch hub,1941-54 All
.0006 12-4574 12-4594 9244 12-0164 8858 1/4” Oil Filler, 1948-64
.001 12-4604 12-4605 9246
1940-54 Big Twin Left Side Case Rollers, 24 per set.
12-0158 8866 3/8” Check valve,1941-up FL-
Size 24-Piece 100 Pack OEM FLH,Classic, 1971-up all FX,
STD 10-0300 12-4510 9220 1954-up all XL
.0002 10-0301 12-4511 9221 12-0156 8872 1/2” Shifter Cam Plunger
.0004 10-0302 12-4512 9222
.0006 10-0303 12-4513 9223 1941-76 with Handshift
.0008 10-0304 12-4514 9224 12-0157 8860 5/16” Clutch Ramp Assy Steering Head
.001 10-0305 12-4515 9225 1971-83 All XL’s 1954-78 All XL
.002 10-0306 12-4516

447
Big Twin Internal Spacers
1940-57
1958-99

12-0310

Spacers for 1940-57 Big Twin models. 12-0946 7410-55


VT No. OEM Description
12-0310 9029 1955-68 Left crankcase bearing, ea.
10-1160 24029-55 1955-64 Sprocket shaft spacer .336, 5 pk.
14-0965 24031-55 1955-57 OEM type insert
7410-1 24031-55 1955-57 Sprocket shaft seal & nut, ea.
7410-55 24031-55 1955-57 Sprocket shaft seal & nut, ea Spacers for 1958-99 Big Twin Models.
14-0177 — Seal Only for Above, ea. VT No. OEM Description
12-0400 24646-36 1937-53 Right roller bearing retainer, pr. 12-0310 9029 (A) 1955-68 Left crankcase bearing
10-1155 24690-40 1940-50 Right bearing washer, 5 pk. 12-0309 9028 (A) 1969-up Left crankcase bearing
10-1154 24692-54 1954-57 Right bearing washer, 5 pk. 12-0947 11160 (B) 1985-up Left bearing retainer ring
10-1156 24695-40 1940-54 Right bearing spacer, 5 pk. 12-0904 11007 (C) 1958-86 Right bearing retainer ring
12-0913 24701-54 1954-57 Right bearing retainer ring, 10 pk 12-0946 11177 (C) 1987-92 Right bearing retainer ring
12-0914 24702-40 1940-54 Crankcase bearing ring, 10 pk 12-0967 11177A (C) 1993-99 Right bearing retainer ring
12-0403 24718-54 1954-57 Right roller bearing retainer, ea. 14-0965* 24031-55 (D) 1958-68 Crankcase Seal OEM type
12-0401 24721-30 1930-54 Left roller bearing retainer, pr. 7410-1* 24031-55 (D) 1958-68 Crankcase Seal
10-0429 24776-40 1940-54 Left bearing end, ea. 7410-55 24031-55 (D) 1958-68 Crankcase Seal
10-1158 24779-40 1940-54 Left bearing washer, 5 pk. 14-0185 24031-69 (D) 1969 Crankcase Seal
12-0935 24779-55 1955-69 Left bearing retainer ring, ea. 12-0712 23741-55 (E) 1955-84 Crankcase bearing shim .003
10-1159 24781-36 1937-57 Left bearing spacer, 5 pk. 10-0427 240003-70 (F) Sprocket Shaft Spacer
10-1160 24029-55 (G) 1955-64 Sprocket shaft spacer .336
1966-68
12-0413 12-0400
10-2509 24029-65 (G) 1965-only Sprocket shaft spacer .621
10-2513 (I) Includes the 1 each of the following
Set 1966-69 Sprocket Shaft Spacer:
Steel Roller Retainer Cages. of 24032-66 Size .516, 24033-66 Size .546,
VT No. OEM Year Brand Six 24034-66 Size .576, 24035-66 Size .606,
24036-66 Size .636, 24037-66 Size .666
Big Twin Right Pinion
12-0250 24608-54 (J) Screw right case bushing
12-0400 24646-36 1936-54 BT VT
10-2533 24650-58 (K) 1958-86 Right bearing assembly, std
12-0413 24646-36 1936-54 BT Sifton 10-1157 24692-58 (L) 1958-86 Right bearing washer
12-0402 43578-35 1958-up BT Sifton 12-0935 24779-55 (M) 1955-69 Left bearing retainer ring
Big Twin Left Side Sprocket 12-0402 43578-35 (N) 1958-66 Right bearing retainer
12-0401 24721-30 1930-54 BT VT *Note: 7410-1, 7410-55 area screw-in insert with integral seal. 14-
12-0414 24721-30 1930-54 BT Sifton 0965 is original screw-in type without seal.
448
Big Twin Pinion Hardware

1936-69
VT No. OEM # Year/Item
12-1175 271 1 1936-up Bushing Pin
12-1166 377 2 1941-69 Pin
12-0915 25810-15 3 1937-57 Idler & Circuit Breaker Shaft Retaining Ring
8149-12 Chrome 10 1936-69 Screw, set
8150-12 Cadmium 10 1936-69 Screw, set
10-0714 25597-36 26 1936-57 Cam Bushing

CLASSIC
10-2527 As Above 26 .005 O.S.
12-0316
12-0202
12-1379
12-1399
9058
23985-54
24010-54
24010-39
26
29
30
30
1958-up Needle Bearing
1954-up Key
1954-77 Pinion Gear
1939-53 Pinion Gear
1970-83
1970-83 Big Twin Pinion Hardware
12-0507 24023-54 31 1954-89 Nut
10-0703 24641-36 41 1936-up Bushing VT No. OEM # Year/Item
12-1525 24692-40 42 1940-53 Seal Ring 12-1184 275 1 1970-up Bushing Pin
13-0105 24699-37 44 1937-69 Spring 12-1153 358 2 1970-up Dowel Pin
12-1521 24703-54 45 1954-69 Spacer 8761-7 Kit 4 1970-92 Chrome Allen Screw Set
12-1520 24703-40 45 1940-53 Spacer 9305-7 Kit 4 1970-92 Stock Chrome Screws
10-0065 25216-36 73 1936-47 Gear Cover
10-0066 25216-48 73 1948-53 Gear Cover 9306-7 Kit 4 1970-92 Stock Cadmium Screws
10-0068 25216-58 73 1954-62 Gear Cover 9633-50 6099 14 1970-up Washer, Chrome
10-0077 25216-65 73 1963-65 Gear Cover 12-0316 9058 18 1970-up Needle Bearing
8771-2 25218-63 74 1963-65 Chrome Bolt w/16 37-8971 10046 19 1981-up Wire Clamp
8772-2 25218-63 74 1963-65 Cadmium Bolt w/16 12-0901 11002 20 1970-up Oil Pump Retainer Ring
15-0122 25225-36C 75 1941-69 Gasket
12-1517 25275-36 76 1936-69 Breather Screen 12-0202 23985-54 23 1970-up Key, Gear Shaft
12-1518 25279-36 77 1936-69 Separator 12-1379 24010-54 24 1970-77 Pinion Gear
12-9967 25300-36 78 1936-47 Breather Valve STD, S&S Note: 24040-78 24 L1977-up Pinion Gear
12-9968 — As Above .030 O.S. See Chart for Pinion Gear Listing
12-9907* 25300-36 78 1941-77 Breather Valve STD, S&S 12-0507 24023-54 25 1970-89 Pinion Gear Nut
12-9956* — As Above .030 O.S. 12-0613 24023-54 25 1970-89 Pinion Gear Nut, Jims
12-9909 S&S 80 Washers for above, set
12-1536 25300-36 78 1941-77 Breather Valve STD 10-0703 24641-36 28 1970-up Oil Pump Shaft Bush
12-9978 Sifton 80 Washers for Above 12-1539 24703-54B 29 1970-89 Pinion Gear Spacer
12-1509 25313-50 80 1950-78 .115, 4 pk., 1 of ea. 12-9922 24704-90 29 1990-up Pinion Gear Spacer
25314-50 .120 Breather 15-0871 25225-70B 33 1970-92 Gasket and Seal Kit
25315-50 .125 Washer 12-9907* 25300-36 38 1941-77 Breather Valve, S&S
25316-52 .110 Set
17-0908 25550-57 83 1958-up Lock Washer 12-9956* — 38 1941-77 Breather Valve, S&S, .030 O.S.
10-1254 25550-84 84 1984-up .045 Thick 12-9906 25313-77 38 1978-85 Breather Valve, S&S
12-1508 — 84 1936-up Cam Gear 12-9957 — 38 1978-85 Breather Valve, S&S, .030 O.S.
Washer Set .050-.095 12-9909 S&S 37 Washers for Above (Set)
12-1440 25550-36 84 .050 Cam Gear Washer 12-1536 25300-36 38 1941-77 Breather Gear, Sifton Steel
12-1441 25551-36 84 .055 Cam Gear Washer
12-1425 25552-36 84 .060 Cam Gear Washer 12-9919 25313-73 38 1973-76 Breather Gear
12-1426 25553-36 84 .065 Cam Gear Washer 12-1537 25313-77 38 1978-99 Breather Gear, Sifton Steel
12-1427 25554-36 84 .070 Cam Gear Washer 12-9978 –– 37 Washers for Above, Sifton
12-1428 25555-36 84 .075 Cam Gear Washer 12-1534 25310-91A 38 1970-E77 Breather Valve (Plastic)
12-1429 — 84 .080 Cam Gear Washer 12-1531 25310-82 38 1982-90 1992-up Breather Valve(Plastic)
12-1430 — 84 .085 Cam Gear Washer
12-1431 — 84 .090 Cam Gear Washer 12-1509 25313-50 39 1950-78 .110-.125 4 Piece Set
12-1432 — 84 .095 Cam Gear Washer 12-1510 –– 39 1979-82 .110-.145 Set, 8 pk.
12-1433 — 84 .100 Cam Gear Washer 12-1530 Nylon 39 1982-up .130-.165 Set, 8 pk.
10-0704 25581-36 85 1941-69 Bushing, STD 12-1508 25550-36 43 1970-up Cam Gear
10-2524 As Above 85 .005 O/S Washer Set .050-.095 (10 pc.)
10-0706 25582-36 86 1936-53 Cam Cover Bush STD
10-2526 As Above 86 1936-53 .005 O/S 10-1254 25550-84 43 1984-up .045 Thick, 5 pk.
10-0707 25582-54 86 1954-72 Bushing, STD 12-1440 –– 43 .050 Cam Gear Washer
10-2529 As Above 86 .005 O/S 12-1441 –– 43 .055 Cam Gear Washer
12-1388 25775-36 87 1936-69 Idler Gear, S&S 12-1425 — 43 .060 Cam Gear Washer
12-1397 25775-36 87 1936-69 Idler Gear 12-1426 — 43 .065 Cam Gear Washer
12-1393 As Above 87 with Holes
10-0716 25785-30A 88 1936-69 Idler Bushing 12-1427 — 43 .070 Cam Gear Washer
10-0801 25791-36 89 1936-69 Idler Stud 12-1428 — 43 .075 Cam Gear Washer
12-0198 25794-36 90 1936-69 Screw 12-1429 — 43 .080 Cam Gear Washer
10-0807 25800-36 91 1936-69 Spacer 12-1430 — 43 .085 Cam Gear Washer
10-0808 25800-36B 91 936-69 Spacer, .750 O.D. 12-1431 — 43 .090 Cam Gear Washer
12-1396 25850-36A 92 1936-69 C.B. Drive Gear
12-1479 25850-36 92 1936-47 C.B. Drive Gear 12-1432 — 43 .095 Cam Gear Washer
12-1389 25850-36A 92 1936-69 C.B. Drive Gear, S&S 12-1433 — 43 .100 Cam Gear Washer
10-0802 25856-36 93 1936-69 C.B. Drive Gear Stud 17-0908 25550-57 44 1958-up Lock Washer, 5 pk.
12-0199 25859-36 94 1936-58 C.B. Stud Screw. RH 10-0705 25581-70 46 1970-up Bushing
12-0196 1430 94 1959-69 Screw, L.H. 10-2525 25581-70 46 1970-up Bushing, .005 Oversize
12-1409 26345-39 95 1939-72 Drive Gear, 25T, USA 10-0707 25582-54 47 1954-72 Bushing, STD, ea.
12-1449 26345-39 95 1939-72 Drive Gear, 25T
12-0803 26346-36 96 1936-67 Gear Shaft 10-0708 25582-73 47 1973-92 Bushing STD
12-0804 26346-68 96 1968-69 Gear Shaft 10-2529 As Above 47 1973-92 Bushing .005 O/S
12-0205 26348-15 97 1936-up Oil Pump Key 12-1409 26345-39 50 1939-72 Drive Gear, 25T
12-0916 26348-36 98 1936-69 Ret. Ring 12-1407 26345-73 50 1973-up Drive Gear, 24T
12-1395 26349-39 99 1939-53 Drive Gear 12-0805 26346-70 52 1970-up Gear Shaft
12-1496 26349-39 99 1939-53 Drive Gear
12-1450 26349-54 99 1954-72 Drive Gear 12-0205 26348-15 53 1936-up Oil Pump Key, 10 pk.
Note: Must be used with 1954-77 Pinion & Cam Gears. 12-1450 26349-54 54 1954-72 Drive Gear
12-1408 26349-73 54 1973-83 Drive Gear
*Note: Must be used
449
BT Oil Pump Assembly
SiftonTM Oil Pump Assembly features improved oil pump pressure regulation that will
ensure correct oiling to all areas of BT engines. This pump kit includes all necessary fit-
tings, snap rings, keys, gaskets and mounting bolts. Can be used on either chain drive
or belt drive models. Note: On 1970-80 models a drilling operation is required, use VT
No. 16-0986 drill fixture. Available with breather gear kit. Oil pump kits with breather
include drive gear gasket, breather gear and washers.
Pump Pump Year Finish
W/Breather
12-9969
12-9969 12-9800 1936-53 Polish
12-9970 12-9801 1936-53 Chrome
12-9969 12-9806 1954-72 Polish Washers
12-9970 12-9807 1954-72 Chrome
12-9971 12-9802 1973-91 Polish
12-9972 12-9803 1973-91 Chrome

Replica Oil Pumps


1950-67 BT Complete Cast
Iron Oil Pump Assembly
replaces 26201-48D.
VT No. 12-9931

1941-49 V-Twin
Replica Style Big
Twin Oil Pump
includes cast outer
cover without rotator.
VT No. 12-1947
S&S Complete Oil Pump Assemblies with billet bodies.
Include all internal gears and shafts for years listed. Also avail- Factory Style Oil Pump are complete
able as complete kits that include drive shaft gear, pinion shaft and assembled, including all gears and
gear and breather gear kit. shafts for years listed. Breather gears not
Oil Pumps Assemblies included.
VT No. Years VT No. OEM Years
12-8001 1936-72 12-9900 26190-73 1973-91
12-8002 1973-91
Oil Pump Kits with Breather Assembly
12-8004 1948-53 Oil Pump Fitting Kit fits 1968-84 Big
12-8005 1954-64 Twin models.
12-8006 1965-69 VT No. 40-0561
12-8007 1970-72
12-8008 1973-91
Pro Just Oil Pump Kit fits 1966-84 BT.
Note: S&S Oil Pumps are machined for two basic groups 1936-72 and 1973-91. VT No. 12-9920
Installations on engines from 1936-1969 and 1981-91 are strictly bolt on and require
no modifications. Engines from 1970-80 require a simple drilling step and engines
from 1970-72 require a plugging step. Both steps can be performed while the
engine is still in the chassis. All 1973-76 applications require 1977-up diameter pin- 1936-40 OHV Knucklehead Oil
ion and cam gears.
Pump Parts. Hardware kit
Oil Pump Cover fits 1968-91 type with- includes by-pass kit, adjusting
out chain oiler. Order allen screws screw kit and gaskets.
separately. VT No. Item
VT No. Item 12-1482 12-1480 Hardware Kit
12-0105 Chrome Cover 12-1482 Oil Pump Cover, 282-36
12-0106 Polished Cover Chain Oil Adjuster Screws sold each.
8746-12 ¼” x 24 Screws 1968-77 VT No. OEM Fits Head
8747-12 ¼” x 24 Screws 1978-91 12-1404 26383-32 1941-53 FL-FX Hex
12-1476 26383-32 1936-48 BT Slot 12-1404
Warranty: All Oil Pumps are covered under our “exchange only” provision. No 12-0584 63610-53A 1954-64 BT Slot
credit will be issued as these items are exchange only
12-0582 7626W 1941-69 Stop Nut
12-1459 6170 1936-54 Shim 12-1476
450
F Oil Pump
Oil Pump Idler and Drive
E Shafts.

12-0812

1948-67 BT Oil Pump Gears. Sold each.


VT No. # OEM Type Year VT No. OEM Item Fits
12-0168 A 26315-48 Feed 1948-61 12-0800 26327-52 Idler Shaft 1962-67 BT
12-0166 B 26317-48 Idler Feed 1948-61 12-0801 26327-68 Idler Shaft 1968-99 BT
12-0170 B 26317-62 Idler Feed 1962-67 12-0805 26346-70 Drive Shaft 1970-99 BT
12-0167 C 26320-36 Scavenger 1936-up 12-0812 26346-36 Drive Shaft 1936-67 BT
12-0169 D 26325-49 Scavenger Idler 1949-62 12-0802 26328-41 Idler Shaft 1941-66 BT
12-0174 D 26326-62A Scavenger Idler 1962-up 12-0803 26346-36 Drive Shaft 1936-67 BT
12-1167 — Align Pin 1936-67 12-0806 As Above Drive Shaft .005 Oversize

CLASSIC
12-9905 E 26237-50 Cover 1948-67 12-0804 26346-68 Drive Shaft 1968-69 BT
40-0510 F 26424-50 Fitting 1948-67 Big Twin Oil Pump Gears fit 1968-99 stock type and some
Replica Oil Pump Mount Kits for Big Twins. aftermarket units.
Includes studs where required.Available as VT No. # OEM Type Brand
stock style fasteners in chrome, cadmium, park- 12-1434 C 26315-68A Return Drive Jims
erized or zinc finish or as custom kits in acorn 12-1420 D 26317-68A Return Idler V-Twin
or allens. 12-1435 D 26317-68A Return Idler Jims
12-1436 B 26326-62A Feed Idler Jims
Chrome Cad Parkerized Zinc Acorn Alllen Years/Style 12-1437 A 26328-74 Feed Drive Jims
8740-19 8741-19 9694-19 1936-67 OHV 1949-50 BT Oil Pump Cover Set includes cast
8742-14 8743-14 7417-13 8746-12 1968-77 Stock
8744-12 9787-12 7827-12 8747-12 1978-91 Stock
iron cover without rotor and inner cover plate,
replaces 26237-49 and 26251-49.
S&S Oil Pump Gasket and Master VT No. 12-9750
Rebuild Kits are available with A-Long Oil Pump Nut with ¼-24 thread. Used on 1936-67
paper or mylar gaskets. Gasket kits OHV.
include inner and outer gaskets, Sold each.
drive shaft key and snap ring. Master VT No. Finish
rebuild kits include seal, snap rings, 8108-1 Chrome
springs, ball, inner and outer gasket, 8109-1 Cadmium
O-rings, and keys. 9674-1 Parkerized
Gasket Kit Master Rebuild Kit Type Year B-Standard ¼ x 24 Hex Nut, 12 pieces.
15-0657 15-0361 Mylar 1936-91 8110-12 Chrome
15-0658 15-0361 Paper 1936-91 8111-12 Cadmium
15-0362 15-0364 Mylar 1992-99 9673-12 Parkerized
15-0363 15-0365 Paper 1992-99 Oil Pump Gasket Kits include gaskets, seals, snap ring, balls
Sifton Big Twin Oil Pump Drive Shaft Kit and keys. Spring & ball not included with James Kits.
includes 3 keys, shaft gear, bushing and snap ring. James GB No. Type Year/Model
VT No. Year — 12-1480 Paper 1936-40 OHV
12-0808 1936-67 15-1184 14-0008 Paper 1941-49 BT
12-0809 1968-69 15-0851 14-0009 Paper 1948-67 BT
15-0852 15-0193 Mylar 1968-80 BT
12-0811 1970-72
15-0853 14-0025 Paper 1968-80 BT
12-0810 1973-99 15-0854 15-0233 Mylar 1981-91
Oil Pump Mounting Screw replaces 1397 15-0855 14-0026 Paper 1981-91 B
for use on all 1941-49 Big Twin models. A
15-1268 — Coated 1968-80 BT
VT No. 12-1405 Metal
Big Twin Oil Pump Gaskets are available in 10 pack.
Sealing Washers for Oil Fitting, Pressure
James GB No. # OEM Use Years
Switch, Relief Valve, Check Valve, and Paper
Tappet Oil Screen in brass. 15-0948 15-0134 A 26258-68B Cover 1968-80
15-0939 15-0127 B 26246-68A Case 1968-80
15-0952 15-0137 B 26273-80B Case 1980-91
VT No. OEM Fits Type — 15-0727 26245-41 Case 1941-67 (Mylar)
14-0031 6156 1941-69 BT Adj. Screw 15-0126 — 26245-41 Case 1941-67
14-0032 6581 1954-78 BT Relief Valve Plug Mylar
14-0033 6377 1950-99 BT O-Pressure, 5 pack 15-0949 15-0293 A 26258-68B Cover 1968-80
14-0178 6375 1946-57 BT Pressure Sw +45 Banjo line 15-0940 15-0294 B 26246-68A Case 1968-80
15-0953 15-0295 B 26273-80B Case 1980-91
15-0956 15-0296 A 26276-80A Cover 1980-91

451
Big Twin Oil Pump
Tappet Oil Screen, Oil Pump Check
Valve & Relief Valve Plugs.
12-0159
Replacement styles as shown.
1952-62 Oil Screen Parts Kit includes all parts shown 249756-
52 screen, 24985-52 housing body, 8856 ball, 24992-52 spring,
24987-52 plug, 24994-52 washer.
J
VT No. Item
12-0159 Kit
9606-2 12-1522 Screen, each
15-0306 Cork Seal, 24990-52, 10 pk
37-9226 15-0310 Brass Washer, 10 pk
12-0176 Housing Body
9644-2 8707-6 A-Relief Valve/By Pass Kits include spring,
VT No. # OEM Fits Finish plug and valve.
8702-2 G 26362-36 1936-80 Check Valve VT No. Year
9523-1 B 26362-36 1936-80 Check Valve Chrome 12-1477 1937-53
9524-1 B 26362-36 1936-80 Check Valve Cadmium 37-8946 1954-67
9525-1 B 26362-36 1936-80 Check Valve Parkerized 12-1484 1968-72
9526-1 A 26367-36 Stock, 37-52 By By-Pass Chrome 12-1485 1973-80
9527-1 A 26367-36 Stock, 37-52 By By-Pass Cadmium 12-1486 1981-2000
9528-1 A 26367-36 Stock, 37-52 By By-Pass Parkerized B-Check Valve Kits include ball, spring and
8704-2 G 24987-52 1952-65 Tappet Screen Chrome cap.
9603-2 C 24087-52 1952-65 Tappet Screen Chrome 12-1490 1936-55 and 1966-80
9604-2 C 24987-52 1952-65 Tappet Screen Cadmium 12-1489 1956-65
9605-2 D 26377-54 Oil Pump Relief 1954-67 Chrome 12-1487 1981-99
9606-2 D 26377-54 Oil Pump Relief 1954-67 Cadmium 1954-67 Oil Pump Relief
8705-2 G 655 1966-69 Tappet Screen Chrome Valve Kit includes plug,
9874-2 C 655 1966-69 Tappet Screen Chrome spring and valve.
9875-2 C 655 1966-69 Tappet Screen Cadmium VT No. 37-8946
37-9222 2 Plugs 1952-65 Set Chrome
37-9223 2 Plugs 1966-67 Set Chrome A-Relief Valves and Springs.
37-9224 3 Plugs 1966-69 Set Chrome VT No. OEM Years Item
8706-6 G 3 Plugs 1970-80 Set Chrome 13-0107 26374-54 1952-72 Spring
8707-6 G 26263-80 1981-99 3 pc. Set Chrome 13-0217 26374-42 1941-52 Spring
37-9225 H 3 Plugs 1970-80 Set Chrome 13-0110 26207-73A 1973-82 Spring
37-9226 H 3 Plugs 1981-99 Set Chrome 13-0111 26207-83 1983-00 Spring
12-1417 26400-54 1954-81 Valve
2074-6 H 3 Plugs 1981-99 Set Chrome
12-1485 1973-80
2073-2 H 1981-99 1981-99 Each Chrome 12-1486 1981-2000
8701-2 G 657 1970-80 Tappet Screen Chrome B-Check Valve Springs.
9876-2 C 657 1970-80 Tappet Screen Chrome VT No. OEM Years
9877-2 C 657 1970-80 Tappet Screen Cadmium 13-0113 26363-36 1936-55
8700-2 G 26377-68 1968-80 Relief Valve Chrome 1966-76
37-9068 E 26377-68 1968-80 Relief Valve Zinc 13-0114 26363-56 1956-65
9607-2 E 26377-68 1968-80 Relief Valve Chrome 13-0112 26262-80 1981-99
9608-2 E 26377-68 1968-80 Relief Valve Cadmium C-Ball
8703-2* G 26263-80 1980-99 All Chrome 12-0158 8866 1954-99
9644-2* F 26263-80 1980-99All Chrome Oil Screen Kit includes proper Plug,
9645-2* F 26263-80 1980-99All Cadmium Screen O-Ring and Spring.
9634-4 F 26263-80 1980-99 2 pc. Set Chrome Chrome Stock Years
Cap Replica
9635-4 F 26263-80 1980-99 2 pc. Set Cadmium
12-0151 12-0219 1970-80
37-8960* J 26279-89 1981-99 All Dome Acorn 12-0152 12-0220 1981-84
*Note: The 1981-up uses the same plug on check valve, tappet 12-0219
— 12-0159 1952-62
screen and relief valve 12-0162 12-0217 1963-65
B-Oil Pump Adjusting Screw 12-0150 12-0218 1966-69
Kit fits 1936-54 Big Twin and 45, Tappet Oil Screens are exact
include screw, shims, washer and replacement of OEM, each.
nut. 12-1522 24975-52 1952-62
VT No. Item 12-1529 24975-63 1963-65
12-1465 Kit 12-1516 24981-66 1966-69
12-0584 Screw 12-1515 24981-70 1970-99
C-Check Valve Kit includes cap, Oil Screen Spring for the tappet oil
screen, 10 pack.
spring and ball.
13-0216 24992-52 1952-62
VT No. 12-1481
13-0164 24979-63 1963-65
13-0108 24982-66 1966-69
452 13-0109 24982-70 1970-82
Breather Gears
B 12-1534 B-Stock Plastic Breather Valves. 12-1543
VT No. OEM Year
12-1534 25310-71A 1970-E77
12-1531 25310-82A L1977-99
B 12-1531 C-Thrust Washer Set, Breather
Valve for 1950-99 BT includes one SiftonTM Breather Gear Kit is constructed of precision ground
C 12-1510 of each size noted. steel with screen installed. 8 piece steel thrustwasher set
VT No. Fits Set included.
12-1510 1979-82 8 Steel VT No. Year
.110, .115, .120, .125 12-1538 1948-77
.130, .135, .140, .145 12-1543 1978-85
12-1530 1982-99 8 Plastic A 12-9967 A C 12-1509
.130, .135, .140, .145
.150, .155, .160, .165 12-9907
Thrust Washer Set, Breather Valve for 1950-78 BT. 4 steel, one
of each: 110, .115, .120, .125
A-Big Twin Steel Breather Valve is a machined breather valve

CLASSIC
VT No. 12-1509
and gear. Designed to replace the stock steel or plastic units.
12-1945 Sifton Air Ramp
Order 8-piece thrust washers separately. Available in stock
fits S&S/Sifton
duration only with either STD or +.030 O/S outside dimension.
Breather Gear on VT No. Years Size Brand
1936-99 models 12-0786 1936-47 STD Sifton
to remove more 12-9967 1936-47 STD S&S
air and oil from 12-9968 1936-47 +.030 S&S
crankcase. Requires removal of 12-9907* 1948-77 STD S&S
Installed screen for installation. Gear not 12-1536** 1948-77 STD Sifton
12-1945 included. 12-9956* 1948-77 +.030 S&S
VT No. 12-1945 12-9906 1978-99 STD S&S
12-1537 1978-99 STD Sifton
Sifton Oil Pump Drive Gear pro-
12-9957 1978-99 +.030 S&S
vides updated higher scavenging 12-9909 All Washer Set S&S
for 1939-53 OHV. 12-9978 All Washer Set Sifton
VT No. 12-1496 12-9909 All Washer Set S&S
12-1510 All Washer Set Sifton
*Note: Must be used with 1954-77 Pinion & Cam Gears.
**Note: Must be used with late 1979-82 type
thrustwashers only.

Breather Parts
12-0102 12-9908

12-0101
Big Twin Pinion Parts. Kit is complete with proper parts.
Primary Breather Tubes for Big Twin models.
VT No. Fits Kit
VT No. # OEM Years Item
12-0101 1936-53 5 pc. Kit
12-1514 A 24912-48 1948-57 Tube
12-0102 1955-69 4 pc. Kit
12-1448 A 29411-36 1936-47 Tube
Pinion Shaft Seal Ring is used on all 1940-53 OHV Big Twins,
12-1528 B 24918-64 1936-57 Snoot
sold each. Replaces 24697-40.
12-9908* C Kit 1958-64 All
VT No. 12-1525
Chrome Oil Pump 12-1513 D 24918-58 1958-64 Rubber Nipple
Covers mount onto 40-0547 E 24912-65 1965-66 Tube with Nut
42-0011 42-0041 the existing bolts on 40-0548 F 24913-67 1967 Tube with Nut
Big Twin models 12-1191 24914-58 1958-64 Stud Only
VT No. Years *Note: Includes 24925-58 spacer, 24914-58 stud, 24922-58
42-0041 1970-84 collar, 24923-58 cap and 24918-58 rubber ripple.
w/chain oiler fitting Breather Screens and Separator fits 1936-69 BT, 5 pk.
42-0011 1980-91 VT No. OEM Item
12-1517 25275-36 Screen
12-1518 25279-36 Separator

453
Cam Covers 48-69 BT Chrome Forged
Alloy Cam Cover
fits 1948-62 Big
Twins. Includes
bushings installed.

10-0076

10-0067, VT No. Years


10-0066
10-0068 10-0076 1948-53
10-0126 1954-62
10-0077

10-0079
10-1939 Installed

10-1939 installed 10-0026

10-0065
10-1940 10-1940
Underside

10-0065 Installed Flatside Style Cam Covers feature natural finish aluminum with
bushings installed. VT No. 10-0077 accepts oil passage bolt.
VT No. OEM Year Finish
10-0077 25216-65 1963-65 Cast
Big Twin Gear Covers available in finned stock finish include 10-0079 25216-66 1966-69 Cast
bushings and breather pipe. All covers must be reamed for final 10-0026 25216-61 1963-65 Chrome
fit. 10-1940 25216-66 1966-69 Chrome
VT No. OEM Year Style 15-0370 25225-36C Gasket
10-1939 584-37 1937-39 Smooth
10-0065 25216-36 1940-47 8-Fin
10-0066 25216-48 1948-53 8-Fin 9621-12
10-0067 25216-48 1948-53 4-Fin
10-0068 25216-58 1954-62 4-Fin 8772-2
S&S Gear Cover
10-0042 Stock Slotted Style Screws.
Kits fit 74 & 80 BT
VT No. Year Finish Thread
OHV. Natural fin-
8149-12 1936-69 Chrome 24
ish.
8150-12 1936-69 Cadmium 24
9621-12 1936-69 Parkerized 24
2101-12 1950-52 Chrome, Phillips 24
2102-12 1950-52 Cadmium, Phillips 24
9794-12 1936-69 Chrome 20
VT No. Year Cast Type
9795-12 1936-69 Cadmium 20
10-0078 1936-69 S&S only
9796-12 1936-69 Parkerized 20
10-0042 1936-53 Stock
8771-2* 1963-65 Chrome
10-0043 1954-69 Stock
8772-2* 1963-65 Cadmium
*Note: Oil Passage Bolt
Chrome Allen Style
8755-12** 1936-69 Chrome, 24
9827-12** 1936-69 Chrome 20
**Note: For Aftermarket Cases
454
Form Fitting Chrome Steel
Covers fit over stock cam cases
on Big Twins. No need to remove
Cam Covers for
42-0111
cam case or disturb cam or gears.
Covers held in place by existing
1970-92 Big Twin
screws. Fits 1970-92 Nose Cone
10-0040
VT No.42-0111 Gear Covers
fit 1970-E73
Big Twin mod-
els with side
oiling pinion
shaft or 1973-
S&S Big Twin 92 end oiling
Gear Cover Kits models.
feature superlative Polished, or
cam and pinion chrome with
shaft support to bushings
prolong engine life. installed. Seal
The two piece included.

CLASSIC
design consists of
a cast base to VT No. Years Finish Brand
match engine 10-0110 1970-73 Chrome MC
case’s natural finish 10-0090 1970-73 Polished MC
and a chrome points outer housing which mounts to its sub-base. 10-0088 1973-92 Polished MC
Fits 1973-92. 10-0040* 1973-92 Chrome V-Twin
VT No. 10-0032 10-0111 1973-92 Chrome MC
10-0285 1973-92 Chrome OE
*Note: Includes gaskets and mounting screws. All other num-
bers include seal only.
Quick Change Cam Gear
Gasket & Seal Kit fits
Shovel & Evo motors,
includes both cork and
9305-7 8761-7 7402-7 quad seals for pushrods to
fit all year range.
Gear Cover Screw Sets. Acorn Allen Stock
1970-92 Finish Type
9305-7 Chrome Stock
9306-7 Cad Stock
8761-7 Chrome Allen James GB No. Year/Model
7402-7 Chrome Acorn 15-0871 15-0659 1970-92 BT

See you in 2009!


3rd Annual
Rhinebeck Super Meet
June 12, 13 & 14!

V-Twin has
exhibited at
Cincy since
1977.
See you there!

Rhinebeck, New York For more information www.rhinebecknationalmeet.com

455
1948-84 BT
VT No. Year Grind Timing Duration Valve Lift Application
@ .053 Shovel Pan
CAMS FOR STREET AND DRAG APPLICATIONS
Stock (Front Cyl.) H/D Cams -6/46 220 .390 .412 Stock H/D front cylinder timing
44/20 244 .390 .412 Listed for Comparison
Stock (rear cyl.) H/D Cams 14/38 232 .390 .412 Stock H/D front cylinder timing
44/20 244 .390 .412 Listed for Comparison
10-2011 1948-69 21/41 242 .405 .425 Mild street; Pans & Shovels, smooth idle more power through
10-2020 1970-77 J R.P.M. range. Bolts in with no head work.
10-2030 1978-84
10-2270 1948-69 21/43 244 .450 .470 Street/Drags; bolts into Shovels (except some 1980-81) with no head work. More mid-rang
10-2280 1970-77 A range and high-end power. Idle smoothness is unaffected.
10-2290 1978-84
10-2260 1948-69 19/43 242 .450 .470 Bolt in cam that requires no head work. More mid range and hi end power. Idle
10-2263 1970-77 A2 unaffected.
10-2267 1978-84
10-2310 1948-69 21/43 244 .450 .470 “A” Intake and long duration exhaust for cooler running and more high-end power.
10-2320 1970-77 AB Both in street cam (except 80-81).O.K. for Hydraulic Lifters.
10-2331 1978-84
10-2360 1948-69 26/50 256 .485 .507 Street Drags; much more mid-range & high-end power. Idle smoothness unaffected.
10-2370 1970-77 B “THE” cam for modified 74/80 inchers and small strokers. Spring spacers required.
10-2380 1978-84
10-2351 1948-69 26/50 256 .485 .507 Street Drags: More mid range and high end power, smooth idle. Best cam for modified
10-2353 1970-77 B2 74/80 inchers and small strokers. Spring spacing required.
10-2358 1978-84
10-2420 1948-69 24/52 256 .450 .470 Hydraulic version of a “B” cam. Usually a bolt in but spring spacing may be required on
10-2430 1970-77 BH 1980-81 Shovels.
10-2440 1978-84
10-2510 1948-69 32/56 268 .510 .535 Hotter version of “B” grind. Great street cam especially for 84/88 inch strokers; maximum
10-2520 1970-77 6 torque available from 2500 to 6500 R.P.M.
10-2530 1978-84
10-2264 1948-69 29/53 262 .510 .535 Upgraded version of original #6 Grind. Great street cam for 84/88 inch strokers. Maximum
10-2265 1970-77 7 Torque available from 2200 to 6500 RPM.
10-2266 1978-84
10-2600 1948-69 37/61 278 .525 .550 Best production cam made for big street engines. Strokers rom 84” to 96” will really turn
10-2610 1970-77 C on with this cam. Broad torque range pulls from 2000 to 7000+ R.P.M.
10-2620 1978-84
CAMS FOR LOW COMPRESSION ENGINES
10-2130 1948-69 16/36 232 .427 .450 This is the low compression piston version of “A” grind cam for 74 and 80 engines with
10-2140 1970-77 1 7.5 compression ratio pistons.
10-2150 1978-84
10-2340 1970-77 15/35 230 .490 .512 Low compression piston version of a “B” grind cam. More power through RPM range
10-2350 1978-84 2 for engines with 7.5 compression pistons.
10-2630 1948-69 23/43 246 .514 .540 High lift, short duration for motors 84 inches or larger. More power for small strokers with
10-2640 1970-77 3 7.5 compression pistons.
10-2650 1978-84
HIGH PERFORMANCE & DRAGSTER CAMS
10-2740 1948-69 28/56 264 .590 .210 Street Drags: 88+ in. motors maximum mid-range torque cam 3000/6500 RPM.
10-2750 1970-77 M OK for low compression on street. Andrews springs and collars make installation easy.
10-2760 1978-84
10-2850 1948-69 32/64 276 .530 .222 Drags: Broad tip design for maximum mid-range power for strokers from 88 inches
10-2860 1970-77 9 and larger. Requires Andrews springs and collars for head set up and installation.
10-2870 1978-84
10-2890 1948-69 34/70 284 .580 .230 Maximum output dragster cam for BIG motors from 92” & up.
10-2900 1970-77 10 70/34 284 .580 This cam is for best torque up to 6500 RPM. Requires Andrews springs and collars.
10-2910 1978-84
10-2800 1948-69 36/68 284 .590 .235 Dragster: 88+ cubic inches, 10.5+ pistons light frames. Maximum high-end power at
10-2820 1970-77 Z high RPM. Pulls from 4000 to 75000+ RPM. Andrews springs and collars recommended.

Competition Cams
VT No. Year Application P/N Duration Valve Lift Valve Timing Lift @ TDC
Hydraulic @ 053 Open/Close
Intake Exhaust Intake Exhaust Intake Exhaust Intake Exhaust
10-5009 78-84 Very good torque & mid- SHV4000 236 236 .450” .450” 14/42 42/14 .093” .093”
10-5010 70-77 range. Good roll on power. SHV-4001
10-5011 78-84 Good torque strong mid- SHV4010 236 236 .485” .485” 14/42 42/14 .093” .093”
10-5012 70-77 range & good roll on power. SHV-4011
10-5013 78-84 Valve springs needed. SHV4020 242 242 .485” .485” 17/45 45/17 .103” .103”
10-5014 70-77 Increased midrange over SHV-4021
10-5015 78-84 Perf. cam. Use with carb, SHV4030 252 252 .485” .485” 22/50 50/22 .120” .120”
10-5016 70-77 pipes and valve springs. SHV-4031
10-5017 78-84 Pulls strong all thru power band. SHV4040 242 252 .485” .485” 17/45 50/22 .103” .120”
10-5018 70-77 Need carb, pipes & valve springs. SHV-4041
10-5019 78-84 Hot Street or strip cam in light bike. SHV4050 260 270 .550” .550” 24/56 61/29 .128” .145”
10-5020 70-77 Must have carb, pipes & head work. SHV-4051
Pulls to 7,000 RPM

456
1948-84 Big Twin Cams

The Leader in Performance Technology


SPECIFICATIONS
DURATION @ .053” GROSS VALVE
OPEN/CLOSEa LIFT SERIES &
INT. EXH. INT. EXH. GRIND
VT No. YEAR NUMBER TYPE & APPLICATION
10-8252 1948-69 248 248 .455b .455b Hydraulic HYDRAULIC - Bolt-in. Broad power range for streetable performance. Works
10-8253 1970-77 24/44 44/24 .479c .479c 300H Fireball well with stock compression or increased up to 10:1. Low and mid range
10-8254 1978-84 improvement. Does not require valve spring change. Works well with stock carb
Cam lift at TDC: Int: .126” Exh: .130”* and exhaust or performance parts.
10-4380 1948-69 244 244 .455b .455b Fireball MECHANICAL - Bolt-in performance throughout the power range. Also
10-4381 1970-77 20/44 44/20 .479c .479c 296A recommended for increased torque in heavy bikes with heavy loads. No spring
10-4382 1978-84 change required. Works well with stock carb and exhaust. Does not have Cranes
Cam lift at TDC: Int: .108” Exh: .108”* multi-indexed gear. Replaces A.
10-4383 1948-69 256 256 .490b .490b Fireball MECHANICAL - Performance cam. Can be used with stock compression but

CLASSIC
10-4384 1970-77 26/50 50/26 .516c .516c 308B works well with 10.5:1 compression ratio. Mid range and top end improvement.
10-4385 1978-84 Heads must be clearanced and may require valve spring change to install. Works
Cam lift at TDC: Int: .129” Exh: .129”* well with performance exhaust, carb and cylinder head work.
Replaces B.
244 244 .450b .450b Hydraulic HYDRAULIC - Bolt-in performance throughout the power range, Also recom-
10-4357 1970-77 22/42 42/22 .474c .474c Hi-Roller mended for increased torque in heavy bikes with heavy loads. No spring
10-4364 1978-84 Cam lift at TDC: Int: .125” Exh: .128”*H288B change required. Works well with stock carb and exhaust.
1948-69 244 254 .450b .450b Hydraulic HYDRAULIC - Mild performance. Can be used with stock springs, carb and
10-4358 1970-77 18/46 51/23 .474c .474c Hi-Roller exhaust or performance systems. Increased horsepower throughout RPM
10-4365 1978-84 Cam lift at TDC: Int: .110” Exh: .132”* H288-2B range.
10-4352 1948-69 254 264 .450b .450b Hydraulic HYDRAULIC - Performance can be used with performance type carb and
10-4359 1970-77 25/49 62/22 .474c .474c Hi-Roller exhaust. Increased mid-range and top end horsepower. Check valve-to-valve
10-4366 1978-84 Cam lift at TDC: Int: .137” Exh: .128”* H298-2B clearance.
1948-69 252 252 .450b .450b Hi-Roller MECHANICAL - Bolt-in mild performance. Can use stock springs, carb and
10-4361 1970-77 24/48 48/24 .474c .474c H298B exhaust. Increased mid-range and top end horsepower. No increase in com-
10-4368 1978-84 Cam lift at TDC: Int: .124” Exh: .124”* precision ratio required.
10-4353 1948-69 262 262 .450b .450b Hi-Roller MECHANICAL - Mild performance. Works well with high performance carb and
10-4360 1970-77 29/53 53/29 .474c .474c H298B exhaust system. Can use stock springs, but check valve-to-valve clearance.
10-4367 1978-84 Cam lift at TDC: Int: .140” Exh: .140”*
10-4356 1948-69 266 266 .525b .525b Hi-Roller MECHANICAL - High performance street and drags. Increased compression
10-4363 1970-77 31/55 55/31 .553c .553c 310B ratio and/or cubic inches required. Must change valve springs and check
1978-84 Cam lift at TDC: Int: .152” Exh: .155”* spring travel, piston-to-valve, and valve-to-valve clearances.
10-4355 1948-69 268 268 .485b .485b Hi-Roller MECHANICAL - Streetable high performance. Increased compression ratio
10-4362 1970-77 32/56 56/32 .511c .511c 304B and/or cubic inches required. Must change valve springs and check spring
10-4369 1978-84 Cam lift at TDC: Int: .152” Exh: .152”* travel, piston-to-valve, and valve-to-valve clearances.
10-4371 1948-69 276 276 .550b .550b Hi-Roller MECHANICAL - Street and drag cam for high performance engines. Increased
10-4372 1970-77 36/60 64/32 .579c .579c 320B cubic inches required for best results. Head work required for proper spring
1978-84 Cam lift at TDC: Int: .172” Exh: .160”* travel, piston-to-valve, and valve-to-valve clearances.
10-4374 1948-69 286 286 .575b .575b Hi-Roller MECHANICAL - Drag cam for large cubic engines. Head work required for
10-4375 1970-77 41/65 73/33 .606c .606c 330B proper spring travel, piston-to-valve, and valve-to-valve clearances, also to
10-4376 1978-84 Cam lift at TDC: Int: .192” Exh: .164”* insure maximum performance.
Camshafts having over .450” valve lift in 1948-69 engines, will need to have front
exhaust lobe-to-circuit breaker drive gear clearance checked.
Camshafts having over .450” valve lift in 1948-57 engines, will need to have front intake lobe-to-case clearance checked.
* To convert cam lift to valve lift, multiply the cam lift figure by the rocker arm ratio: Shovelhead - 1.425; Panhead - 1.5.
a
Opening and closing figures for camshafts with the multiple keyway gear are based on the gear installed in the “0” position.
b
Gross valve lift for Shovelhead with 1.425 rocker arm ratio.
c
Gross valve lift for Panhead with 1.5 rocker arm ratio.
Note: All Crane Cams are shipped with red cam gear.

10-8260 Sifton Cam Bushing


Kits. BT type includes
cam & gear shaft bush-
ings/bearings with lock
pins & thrust plate.
VT No. Year
10-8264 10-8262 10-8264 1936-53
10-8263 1954-57 Torrington Cam
10-8262 1958-69 Needle Bearings.
10-8261 1970-72 Genuine Torrington
10-8260 1973-92 replacements, features
full compliment roller
design. OEM# 9058.
Fits 1958-99 Big Twin.
10-8263 10-8261 VT No. 12-0316

457
S&S Cams

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VT No. Year S&S# Application
10-5043 1948-69 S&S Engines up to 88” 18°/38° 40°/18° 236° 238° .475”/.453” .158” .152” No Hyd.
10-5044 1970-77 450S w/up +8.5:1. Good low Bolt
10-5045 1978-84 & mid range torque. In
10-5050 1948-69 S&S 80”/84” to 96” engines
10-5051 1970-77 514 with 8.5:1 or less CR. 23°/43° 43°/23° 246° 246° .514”/.540” .169” .169” Yes Soli
10-5052 1978-84 Good mid range.
10-5046 1948-69 S&S 88” to 103” engines 20°/55° 60°/20° 255° 260° .587”/.560” .168” .164” Yes Solid
10-5047 1970-77 560S w/ 9:1 to 10:1:1 CR
10-5048 1978-84 Strong power throughout RPM range.
*Note: Timing designation is function of zero lash @ .053” off base circle.
+Lifts at TDC are measured at the valve and are for reference only. Overlap valve lifts must be checked on assembled motor. Minimum valve to valve clearance of .040”
is recommended.

Sifton Cams

For Identification check these applications:


1978-86 New Shovel & 1977 Low Rider
1970-77 Alternator Shovel

For 1948-84 Big Twins


VT No. Year Cam Degrees At .053 Lift TDC Travel to Free
Side Kick Cam is similar to 102 but with more top end power. Requires no head work to install, do not use with hydraulic tappets.
10-0609 L1948-69 103 Opens Closes Total TDC Coil Bind Travel
10-0610 L1970-77 Inlet 28° 57° .390 .174 .420 .470
10-0611 L1978-84 Exhaust 53° 27° .390 .174 .420 .470
Shotgun (116) Cam combines the best features of the 102 and 103 cam. For electric start only, do not use with hydraulic tappets.
10-0618 1948-69 116 Opens Closes Total TDC Coil Bind Travel
Inlet 30° 55° .400 .183 .430 .480
Exhaust 54° 26° .400 .166 .430 .480
Aristocrat Cam shows significant gain over stock, requires no head work to install. Fits 1948 and later, do not use with hyd tappets.
10-0600 1948-69 102 Opens Closes Total TDC Coil Bind Travel
10-0601 L1970-77 Inlet 32° 56° .412 .200 .440 .490
10-0602 1978-84 Exhaust 53 28 .412 .185 .440 .490
Avenger Cam performs best in 86” and 93” motors with 4-Speed
10-0603 1948-69 109 Opens Closes Total TDC Coil Bind Travel
10-0604 L1970-77 Inlet 32.5° 50° .440 .211 .470 .520
10-0605 1978-84 Exhaust 58.5 30° .440 .200 .470 .520
Cobra Cam features ease of installation and increase of power in the 2500-5000 RPM range. Works best in motors up to 86”.
Works with hydraulic or solid lifters.
10-0663 1948-69 112 Opens Closes Total TDC Coil Bind Travel
10-0664 L1970-77 Inlet 28° 45° .440 .200 .470 .520
10-0665 1978-84 Exhaust 53° 25° .440 .179 .470 .520
Crusader Cam is a good cam for low end and mid range and is designed to be used with hydraulic lifters.
10-0667 1948-69 107 Opens Closes Total TDC Coil Bind Travel
10-0668 L1970-77 Inlet 29° 54° .440 .193 .470 .520
10-0669 1978-84 Exhaust 53° 25° .440 .164 .470 .520

458
10-8203 36-84 Replica Cams
10-8181

10-8179
10-0627

Sifton Stock Cams are replica type. Available as cam kit with
matching pinion gear or as cam only.
Cam Cam Kit Fits
10-8181 10-8201 1936-47 Knuckle
10-8168 10-8203 1948-53 Pan
10-0660 V-Twin Motor Shop Cam
10-8168 10-8208 1954-69 Pan-Shovel
Chest Kit includes inter-
10-8174 10-8204 1970-77 FLH
nal Big Twin replacement
10-8176 10-8205 1977-84 FLH
type parts for years listed
10-8179 10-8202 1977-84 FX

CLASSIC
including a SiftonTM cam.
12-1379 Order cam bearings &
bushing kit separately.
VT No. Fits Model
10-0629 1936-47 OHV Knuckle
10-0626 1948-53 Pan
1936-53 1954-77 1977-89 10-0627 1954-69 Pan-Shovel
i OHV BT OHV BT OHV BT 10-0660 1970-84 BT Shovel
OEM 24010-39 24010-54
STD 12-1399 Crane Stock Cams built to original
STD — 12-1379* specifications gear included.
Orange 12-1260 12-1268 Orange 12-9938 VT No. OEM Fits
Black 12-1261 12-1269 White 12-9943 10-8166 25523-70 1970-77 FX
Red — 12-1270 Yellow 12-9945 10-8167 25523-77 1977-84 FX
Blue — 12-1271 Red 12-9940
Green 12-1264 12-1272 Blue 12-9941
White — 12-1273 Green 12-9942
B and on2 02uTJ0 -15S3JET792 mW n0 792.(12-1272)-1284.4(Blue)-2461k 129m/I
STD w 122-199.9(12-1273)-1284.1 1 1 scBT9 0 0 9 409.38964.75763.2mS81 scn(10-0804)TTJT*[S2 gsBT9 0 0 9 185.3945 3087 1594 4
Pinion Shaft Conversion
Package Kit includes 1977-89
red pinion gear, 1954-89 pinion Andrews Knuckle + 61” Engine Cams
shaft oil pump drive gear, 1954- VT No. Year Grind Timing Duration Lift
89 pinion shaft gear spacer. and 1954-89 pinion shaft gear nut. 10-2965 36-47 N 14/42 236 .355
VT No. 10-2585 42/14 236 .355
Stock replacement Knuckle cam. For stock motors or
restorations, this is the cam.
10-2970 36-47 S 27/55 262 .370
55/27 262 .370
Bolt in Knuckle replacement for stock motors, smooth
idle,strong pull to 6000 RPM, Knuckle equivalent of a “B” cam.
12-1479 10-2980 36-47 K 35/63 278 .367
12-1393 12-1995
63/36 278 .367
Circuit Breaker Drive and Idler Gear fit 1936-69 Big Twins. Bolt in performance Knuckle cam. Best with 9.5 or higher
Order shims separately to fit. Available as lightning with holes or com& or stroker flywheels. 3000/7000 RPM power range.
solid. *Note for high lift cams.
10-2960 48-51 K 35/69 278 .367
VT No. OEM Type Style
12-1397 25775-36 Idler Solid 63/36 278 .36
12-1393 25775-36 Idler Lightning Stock replacement for 61” Pan.
12-1396 25850-36A Drive Solid
12-1995* 25850-36B Drive Solid
12-1479 25850-36 Drive Lightning 10-0803 10-0804
12-1389* 25850-36 Drive S&S
Idler and Circuit Breaker Drive Gear Shafts Kits.
Shims Thickness
VT No. Item
10-4221 .050 Thick
10-0803 Idler Shaft Kit, contains idler shaft and one
10-4222 .054
bushing, fits 1941-69 BT OHV
10-4223 .058
10-0804 Circuit Breaker Shaft Kit, contains one shaft
10-4224 .062
and 2 bushings, fits 1941-69 BT OHV
10-4225 .066
459
Tappet Assemblies

10-0588
Sifton Hydraulic Tappet Assembly Kit includes lifters with
Sifton Tappet Assembly Sets of 4, feature centrifical surface large single axle roller design and hydraulic units included for
fine grinding and precision fit rollers and pins. Solid units 1953-84 BT.
include adjuster screws and lock nuts. VT No. 10-0680
VT No. Size Year Type Model Sifton Big Twin Hydraulic Tappet
10-0770 STD 1948-52 Solid Pan Assembly Sets of 4, feature centrifical
10-0771 .005 1948-52 Solid Pan surface fine grinding and precision fit
10-0772 .010 1948-52 Solid Pan max-axle rollers and pins. Fit 1953-84.
10-0776 STD 1953-85 Hydraulic Pan-Shovel VT No. U/M
10-0588 .002 1953-85 Hydraulic Pan-Shovel 10-0670 Set (4)
10-0671 Ea
Sifton Hydraulic
Lifter Units replace
10-0670
17920-53 fits 1953-85
*Max Roller Type BT.
10-0785 STD 1948-52 Solid Pan
10-0777* .005 1953-85 Hydraulic Pan-Shovel
10-0778* .010 1953-85 Hydraulic Pan-Shovel VT No. Brand U/M
10-0670* STD 1953-85 Hydraulic Pan-Shovel 10-0521 Crane Each
Roller Types 10-0199 SiftonTM Each
Big Axle Standard Big Twin Tappet Assemblies 10-0198 SiftonTM 4 pc. set
include roller assembly installed. 10-0277 Replica 4 pc. set
Choose Jims or Eastern brand. Jims Sifton Hydraulic Tappet
does not include adjuster screws or Assemblies. Lifters with gen-
nuts where necessary. Jims avail- uine Torrington rollers. Sold in
able with Big Axle Roller Assembly. sets of 4, order hydraulic unit
Big Axle Standard set separately. Also available in
Jims Eastern Size Type 8 piece tappet and hydraulic
1936-47 Solid unit kit.
10-0649 10-0562 STD Intake VT No. OEM Item
— 10-0509 .005 Intake 10-0313 18522-53A Tappet Body Set
10-0647 10-0510 STD Exhaust 10-0314 Kit Hydraulic Tappet Body & Lifter Set
— 10-0511 .005 Exhaust 1948-52 Big Twin Lightning Tappet Assemblies.
1948-52 Solid Complete units precision machined and drilled for early
10-0630 10-0500 STD motors. Holes allow better lubrication in valve train.
10-0631 10-0501 .005 Solid Tappet Adjuster screws included, sold each.
— 10-0523 .010 VT No. Size
— 10-0450 .015 10-0512 STD
1953-85 Hydraulic 10-0513 .005
10-0634 10-0504 STD 10-0526 .010
— 10-0570 STD (Set) Sifton Maxi-Axle Tappet
10-0635 10-0505 .005 Assemblies fit 1953-84 BT fea-
— 10-0525 .010 ture built in integral pump unit to
— 10-0530 .015 Hydraulic set as a full hydraulic unit.
— 10-0531 .020 Tappet VT No. Size
— 10-0532 .025 10-0580 STD
10-0581 .002
Tappet Adjusting Screws & Nuts. 10-0582 .005
VT No. U/M Year Model Item 10-0541 10-0580 10-0585 .010
10-0541 Set 1936-52 BT OHV Kit 10-0586 Roller Kit
10-0516* 4 pk 1936-52 BT Screw Tappet Roller Repair Kit
12-0523* 10 pk 1936-52 Split Nuts includes 4 pins and 4 roller
12-1196* 4 pk 1957-85 BT Screw assemblies for 1929-84.
*Note: 9/32 x 32 thread.
Replacement Nuts fit each brand of pushrods or tappets.
VT No. Brand Size U/M
8781-4 Colony 5/16 x 24 4 pk 12-0524
VT No. Brand
37-8866 V-Twin 5/16 x 32 4 pk 10-0520 VT
12-0524 Eastern 9/32 x 32 10 pk 10-8541 Torrington
12-1179 Pins Only, 10 pack
460
11-1604
Tappets Kits
11-0599

Sifton Lifter Kit includes chrome tappet blocks, integral pump


lifter set and steel pushrods.
VT No. Year Type
11-1604 1966-84 Shovel
11-1608 1948-65 Panhead
Solid Lifter Adapter Kit permits

CLASSIC
use of hotter cam to run solid
lifters by deactivating the
hydraulic portion of the stock
lifter, uses stock pushrods. Fits
1953-84 FLH BT Pan-Shovel.
VT No. 8204-4
Velva Touch
Hydraulic
Lifter Kits fea-
ture solid lifter
performance
with hydraulic 11-0597
lifter conve- Stock Solid Lifter Kit includes lifters with adjuster screw,
nience. The pushrods and lifter blocks.
patented design VT No. Years Finish Type
replaces alu- 11-0599 1966-84 Chrome Shovel
minum lifter 11-0596 1948-65 Chrome Pan
blocks with a 11-0597 1948-65 Zinc Pan
cast iron alloy,
and with lifters
that each have
their own independent oil supply for improved lubrication and
enhanced tappet operation.
• Pan and Shovelhead Kits include lifters, lifter blocks,
pushrods and bolts. Each kit is available with chrome or black
lifter blocks. Stroker pushrods are .250” longer than standard.
For use with cams up to .640 lift.
Black Chrome Application Pushrods
10-5029 — Shovel/Standard 11-7708
10-5030 — Shovel/Stroker 11-7709
10-5031 — Pan/Standard 11-7706
10-5032 10-5026 Pan/Stroker 11-7707
Replica 1948-52 BT
Alloy Lifter Block
Kit includes 4 solid
Sifton Hydraulic Lifter and Pushrod Assembly includes 4
tappets with adjuster
hydraulic lifter tappets, 4 hydraulic lifter units, 4 pushrods and a
screws and lock
lifter base set.
nuts.
VT No. Years Finish Type
VT No. Finish
11-0590 1953-65 Chrome Pan
10-7528 Natural
11-0591 1953-65 Zinc Pan
10-7529 Chrome
11-0592 1966-84 Chrome Shovel
11-0593 1966-84 Zinc Shovel

461
Tappet Kits 1966-84
11-1602

Crane Tappet Kits for 1966-84 Shovel. Roller tappet assemblies


for 1966-84 74” and 80” models. Both hydraulic and mechanical
versions are available with pushrods. Mechanical tappet also
restricts oil from entering the tappet body and unnecessarily
adding unwanted weight. Kits feature relocated pushrods seat
heights, resulting in less weight, improved valve train geometry,
and reduced tappet guide block wear.
VT No. Fits
Sifton Performance Cam Kit includes cam, solid lifters, pur- 10-8251 Mechanical lifter and adjustable pushrod kit
shrods and chrome lifter bases. 7132-90 Pushrods only for above
VT No. Lift Model 10-8249 Mechanical Lifter w/Non-adjustable pushrods
11-1602 .412 Shovel 1970-E77 10-8250 Hydraulic lifter and adjustable pushrod kit
11-1603 .412 Shovel 1978-84 7132-67 Pushrods only for above

11-2411

Super Power Glide Big Axle Tappet Kit by Jims for 1966-84
Big Twins. Features upgraded 3/8” upper pushrod seat and 5/8”
Sifton Hydraulic Pushrod/Lifter Set includes 4 max axle lower seat. Lowering the pushrod seat helps reduce severe tap-
lifters with integral pump and 4 adjustable steel pushrods for pet–pushrod angle making these tappets as close to Evo tap-
1966-84 Shovel. pets. Available as complete kit that includes 4-tappets, 4-
VT No. 11-0028 pushrods and 2-polished billet tappet blocks or as 4-STD tap-
Big Axle Power pets and 4 pushrods only.
Glide Tappet Kit VT No. Item
by Jims. Fits 1966- 11-2411 Complete Kit
84 Shovels. 11-2428 Tappet and Pushrods Only
Includes 2 billet
aluminum polished
10-0641
blocks and 4
power glide tappet
assemblies, for
more controlled
hydraulic function.

VT No. Item
10-0641 Kit
10-0642 Tappet only, STD, each
10-0643 Tappet only, .002 O.S., each
10-0644 Tappet only, .005 O.S., each

462
Solid Pushrod
Conversion fits 1966-84
Shovelheads.
Pushrod Kits
Solid Pushrod Kits
We put the adjuster into include 4 alloy pushrods
the lifter body to increase and adapters to convert
the stability of the pushrod stock hydraulic lifters to
at greater angles. A solid. Replacement rods
tapered split lock nut is available separately.
used for the best way to *Note: Colony
lock the adjusting bolt into 11-9534
the lifter body. We use a 5/16-32 extra fine thread for easier
and close adjustments. Pushrods are long enough to accom-
modate engines with stroker cylinders. Alloy pushrods have Sifton VT No. Year Model
hardened steel tips. 11-9533 7131-12* 1953-65 Panhead
VT No. 11-9535 11-9534 7132-12* 1966-85 Shovel 74” & 80”
Solid Lifter Kits are made 11-9539 11-9539 Rods only For 1953-65 Kit
from aircraft quality 4130 11-9540 11-9540 Rods only For 1966-85 Kit
seamless chrome moly tub- Sifton Pushrod Sets are constructed of

CLASSIC
ing, for 1966-84 aluminum alloy with heat treated steel
Shovelhead.Extremely rigid, 11-9523 ends. 11-9520 and7122-4 do not include
resists flexing even when internal hydraulic valve.
used with radical cams and
high spring rates. Lighter
than stock pushrods.
Lengths are as long as pos-
sible for added rigidity of
adjuster. Each set includes 4 pushrods and 4 adjustable solid
lifter adapters. Smaller diameter than most moly pushrod sets
for clearance in pushrod cover tubes. Instructions included. Sifton Colony Year/Model Type
Fits stock or .200 longer stroker cylinders. 11-9520 7122-4 48-52 Pan 74 Solid
VT No. 11-9545 — 7519-4 48-52 Pan 61 Solid
11-9522 7515-4 53-65 Pan 74 Hydraulic
11-9523 — 66-84Shovel (Steel) Hydraulic
11-9871 11-9524 7516-4 66-84Shovel (Alloy) Hydraulic
11-9527 7506-4 Conversion Pan/Shovel Top End Solid

Andrews Pushrods for 1966-84 available in chrome moly or


steel aluminum, adjustable. All are stock diameter, so there is
no cover interference.
VT No. Andrews Type
11-9871 292055 Aluminum
11-9872 292030 Moly 11-9704
Solid Pushrods for Taper Lite Adjustable Pushrods for 1966-84 are manufac-
Knucklehead. tured from 4130 steel with hardened adjusters and ball ends.
Sifton Colony Year/Model Designed to be installed without removing gas tank, rocker box
11-9525 7505-4 1941-47 74” or camshaft cover. Set of four. Use with stock hydraulic lifters
— 7518-4 1936-47 61” VT No. 11-9704
V-Thunder Big Twin
Pushrod Kits are made
from .049 wall 4130
11-7708 chromemoly steel.
Exacting tolerances for
reliability. These rods fit stock or Velva Touch Lifter units.
VT No. Year Type
Crane Tappet Conversion Kit for 1966- 11-7706 1953-65 Stock
84 converts hydraulic tappets to mechan- 11-7707 1953-65 Stroker
ical operation. Provides new pushrod 11-7708 1966-84 Shovel Stock
seat & plug assembly that prevents oil 11-7709 1966-84 Shovel Stroker
from entering hollow tappet body, along
Replacement Nuts fit each brand of pushrods or tappets.
with chromemoly steel pushrods.
8780-4 Colony 9/32 x 32 4 pk.
VT No. Fits 37-8866
37-8866 V-Twin 5/16 x 32 4 pk.
7132-91 1966-84 Shovel
8781-4 Colony 5/16 x 24 4 pk.
7132-92 Shovel Stroker
12-0524 Eastern 9/32 x 32 10 pk.
*Note: 9/32 x 32 thread

463
Lifter Base 1948-84 Big Twin
10-0095

10-0095
Installed

Chrome Pushrod Cover Set with chrome lifter base covers


as a complete dress up kit.
Big Twin Lifter
VT No. Year
Blocks fit 1948-
42-0904 1948-65
83, in chrome or
42-0902 1966-79
zinc finish. Order
42-0905 1980-84
seals and gasket
kit separately.
10-8173

VT No. OEM Finish Type


10-0095 Set Chrome Front & Rear
10-8173 Set Zinc Front & Rear Lifter Base Bolt Sets for Big Twin models.
10-0113 18610-66 Zinc Rear 1936-75, ¼ x 24 Thread with stock lifter blocks
10-0112 18600-66 Zinc Front VT No. Finish Style
8708-8* Screws Chrome 20T 1976-84 8605-16 Cadmium Hex
8711-8* Screws Chrome 24T 1948-75 8604-16 Chrome Hex
15-0550 Kit Gasket 1948-79 8102-16* Chrome Slot
15-0551 Kit Gasket 1979-84 8103-16* Cadmium Slot
*Note: 12 point style for Big Twin 9622-16 Parkerized Slot
42-0112 Chrome Tappet Covers have a 7131-8 Chrome Acorn
slot which allows them to be 8760-16 Chrome Allen
installed over stock tappet blocks 2099-16 Chrome Phillips
without removing pushrods. 2100-16 Cadmium Phillips
Install by lifting the pushrod tube *Note: 8102-16 has a chrome screw slot, 8103-16 is cadmium
cover & inserting the covers. Fits and slotted for 1936-53 as stock, can be
1948-84 Pan-Shovel. retro-fitted with hex top versions.
VT No. 42-0112 1976-up with Stock Lifter Blocks. ¼ x 20 thread without
taper.
7628-8 Acorn
8726-8 Allen
7628-8
8709-8 12 pt, Cadmium
8708-8 12 pt, Chrome
8710-8 12 pt, Black
15-1542 For using late lifter bases, without taper, in early 1936-75
cases with ¼ x 24 thread.
Tappet Base Gaskets for 1949-99.
8712-8 12 point Cadmium
GB James OEM Type 8709-8
8711-8 12 point Chrome
15-1542 — 3 Set F&R
8713-8 12 point Black
15-0119 15-0926 18633-45A Rear
8480-8 Acorn
15-0120 15-0927 18634-48A Front
8727-8 Allen
15-0236 Special Tappet Gaskets. 74 & ¼ x 20 Thread Tapered Screws
80 Tappet Based Gaskets with- for aftermarket cases using Pre1976 lifter blocks.
out oil return holes for use in 9814-16 Chrome
engines with solid lifters 5 front 9815-16 Cadmium 8726-8
and 5 rear. 1941-85 Big Twin. 9816-16 Parkerized
VT No. 15-0236 37-8965 Allen, Chrome
9828-16 Allen, Chrome

464
Chrome Lower Push Rod Tube Sets.
*Note: Gold Plated Pushrod Cover Kits
V-Twin Chrome Pushrod
Cover Kits in stock style
gives all the parts needed for
complete installation. All are
16 piece kits.
VT No. OEM Brand Year Model VT No. Year Model
11-0922 17938-48B V-Twin 1948-79 Pan-Shovel 11-09001966-79 Shovel
7823-12 17938-48 Colony 1948-79 Pan-Shovel 11-09021948-65 Pan
11-0907 17938-79 V-Twin 1979-84 Shovel, Quad 11-09061966-84 Stroker,
7617-12 17938-36 V-Twin 1936-39 Knuck longer
7824-12 17938-40 Colony 1940-47 Knuck 11-09011980-85 Quad type
7824-12-G* 17938-40 Colony 1940-47 Knuck
11-0918 — V-Twin 1980-84 Shovel, Quad
VT No. James OEM Item
Chrome Replacement Upper Pushrod
15-0116 15-1137 17955-36 1936-E79 Small Cork
Cover Kits (Outer). Each kit contains 4
14-0028 — As Above Red Silicone
chrome clips, 4 springs, 4 cork gaskets, and 4
15-0348 — As Above Rubber

CLASSIC
steel washers.
15-0117 15-1138 17955-48 1948-E79 Large Cover
VT No. Model Brand
14-0029 — As Above Red Silicone
7509-20 Knuck (1936-39) Colony
15-0349 — As Above Rubber
7507-20 Pan Colony
11-0929 Pan V-Twin
7508-20 Shovel/Knuck Colony
11-0928 Shovel/Knuck V-Twin
8602-20 Shovel Stroker V-Twin
Inner Pushrod Cover Set in zinc plated steel
for 1936-78 type OHV. Set of 4.
VT No. Year Type Brand
7808-4 1936-78 Cork Colony
11-0924 1936-78 Cork V-Twin
11-0908 1979-99 Quad V-Twin
9213-4 1979-99 Quad Colony
Pushrod Cover Individual Parts, in chrome steel.
VT No. OEM Model U/M Chrome Grooved Lower
11-0917 17945-36 Cup 4 Pushrod Cover Set made of
11-0916 17950-36 Clip 4 steel, includes corks. Fits 1948-
13-0101 17947-36 Spring 10 pk 84 Pan/Shovel.
12-0711 6762B Washer, Inner 10 pk VT No. 7135-8
15-0117 17955-48 Large Cork 100 pk
15-0116 17955-36 Small Cork 100 pk Chrome Machined Pushrod Clips fit
11-0915 17950-66 1966-99 BT Clip Stock 4 Evo or Shovel Motors, set of 4.
11-0921 Stroker 1966-84 BT Clip 4 VT No. 11-0927

Pushrod Seals
Pushrod Cover Rubber Seal Kit for 1948- 1936-47 BT Pushrod Cover Seal Kits
78 Pan-Shovel. Machined rubber seals include enough pieces to seal 4 com-
14-0971 plete pushrod covers on years listed.
replace old style cork for improved sealing
VT No. Color
and longer life. 14-0971 Blue
8729-12 Black
VT No. Color 14-0512 Pushrod Tube Quad Seals or
8728-12 Black O-Rings.Quad Seals feature 4
14-0970 Blue 14-0508 side seal design, 10 pack.
Pushrod Cover Cork-Seal Kits
Quad Cork include enough pieces to seal 4 com- VT No. OEM Use Year
14-0508 11118 Upper Cover Small Quad 1979-84
plete pushrod covers on years listed.
O-Ring 14-0512 11132 Middle O-Ring 1979-up
Available in cork, Quad, or Buna-N
14-0514 11133 Lower O-Ring 1979-80
machined rubber seals. 14-0513 11133A Lower Cover Large Quad 1981-83
James VT No. Type Model/Year Silicone Seals are lathe cut, then ground with
14-0667 15-0626 Cork 1948-79 Big Twin perfect O.D. finish, withstand heat, oil and gas.
14-0669 14-0027 Quad 1979-84 Big Twin VT No. OEM Item U/M
14-0823 14-0970 Rubber 1948-79 Big Twin, Silicone 14-0028 17955-36 Small Push Rod 50 pk.
14-0029 17955-48 Large Push Rod 50 pk.

465
ReplicaTM 1948-65 Panheads
10-1074

10-1050
10-1074

10-1050
35-0085 10-1067

V-Twin Replica “Shop Ready” Panheads feature original contour


castings with the added detail of the stock intake and exhaust port
areas and are assembled with cast iron guides, valve stem seals,
oilers and nitrated valves Pan Exhaust, Shovel Intake in combina-
tion with a complete spring and collar set. Matched rocker arm
10-0087 assemblies installed with heat treated studs & nuts complete the
Fully Assembled and Ready to Install. Order original plumber
style or O-Ring type intake manifold designs as listed.
VT No. 10-1067 accepts outside overhead oil line also available
without rocker arm assemblies.
Full Assembly Heads w/Valves Year Intake
Panhead Sets accepts Pan or Shovel barrels and Shovel head- 10-1065 10-1072 1948-54 Plumber
er pipes except VT No. 10-0087 which accepts stock header 10-1066 10-1073 1955-62 O-Ring
clamps. Heads feature internal oiling, O-ring intake port to 10-1099 10-1957 1955-62 O-Ring
accept manifold as pictured, drilled for late external oilers, valve 10-1067 10-1074 1963-65 (OHO) O-Ring
seats installed. Note: Big bore type available for 3 5/8” shovel
barrels. Head bolts not included. Also available as complete
assemblies that include valve job, valves, guides, springs, col-
lars and guide seals clearanced for cams up to .550 lift. When
using Panhead barrels use 2 short head bolts in positions by
intake port.
VT No. Item Plug Ex Port
10-1050 Assembled pair Single 3 Bolt
10-1056 Assembled pair Single Stock
10-1087 Assembled 3 5/8” pair Dual 3 Bolt 10-1061
Bare Heads
10-0094 Panhead, Set Single 3 Bolt
10-0032 Panhead, Set Single Shovel
10-0087 Panhead, Set Single Stock
10-0091 Panhead, 3 5/8” Dual 3 Bolt
10-0952 Panhead Set, 3 5/8” Single Shovel
35-0085 O-Ring Intake Manifold

V-Twin “Shop Ready” Panheads are assembled with cast


heads, cast iron guides, valve stem seals, nitrated valves Pan
exhaust, Shovel intake in combination with a complete spring
Pan Valve Cover Gaskets. and collar set. Matched rocker arm assemblies installed with
James VT No. OEM Item heat treated studs, nuts and oilers complete the Ready to
15-1079 15-0111 17507-48 Inner Felt Install Assembly.
— 15-0140 17507-48 Replica Inner Felt VT No. Year Exhaust Intake
15-1007 15-0115 17541-48 Cover Gaskets, Thin 10-1185 1948-62 Shovel Pan
15-1005 15-0114 17541-48A Thick Composite 10-1060 1948-65 Stock Shovel
15-1006 — 17541-48B Thick Cork 10-1061 1948-65 3-bolt Shovel
— 15-0347 Cork with metal 10-1086 3 5/8” Big Bore 3-bolt Shovel
15-1007 15-0345 17541-48B Thin Graphite
15-1271 — 17541-48B Molded Rubber
466
Panhead Covers
42-0104 42-0029

42-0771

42-0771 Replica
42-0105 SS Pan Covers
Shown w/42-
0029 Pol Rings

D-Rings. Order proper screws separately.


VT No. Finish Style
42-0104 Chrome Steel
42-0758 Zinc Steel Replica Stainless Steel Panhead Valve Covers are produced

CLASSIC
42-0105 Chrome Thick Alloy by New Tooling for exact fit and shape. Replaces 17500-48.
42-0029 Polished Thick Alloy VT No. Finish
Panhead Valve Cover Screws in hex 42-0771 Stainless
stock type, with built-in washer or allen 42-0901 Chrome Stainless
screw type. Long screws for thick alloy
D-rings. Short screws fit steel D-Rings.
VT No. Finish Fits D-Rings Type
8732-24 Chrome Alloy Hex
8733-24 Cadmium Alloy Hex
8736-24 Chrome Alloy Allen
8734-24 Chrome Steel Hex 42-0103
8735-24 Cadmium Steel Hex
8737-24 Chrome Steel Allen
9984-24 Chrome Washer Set
9985-24 Cadmium Washer Set
1/4 x 20 Hex Thread Screws for Heads with stripped out
threads. Pack of 6.
VT No. Finish Fits D Rings
2013-6 Chrome Alloy
42-0639
2014-6 Cadmium Alloy
2015-6 Chrome Steel Panhead Covers in sets for 1948-65 Big Twin.
2016-6 Cadmium Steel VT No. Finish Type Brand
42-0103 Chrome Pan Cover Set VT
42-0640 Chrome Pan Cover Set Paughco
42-0759 Aluminum Pan Cover Set Paughco
42-0639 Chrome Ribbed Pan Cover Set Paughco
15-0111 Inner Felts
15-1079 Pan Felts
15-0140 Replica Pan Felts

Panhead Rocker Assemblies are complete with shafts and


blocks for Big Twin Panheads 1948-65. Note: Upper and lower
block set may have to be honed before final assembly for prop-
er arm fit. Sold each.
VT No. Item
11-0526 Rocker Arm Assy, rear exhaust, front intake
11-0527 Rocker Arm Assy, rear intake, front exhaust
11-0528 Rocker Arm only, rear exhaust, front intake
11-0529 Rocker Arm only, rear intake, front exhaust
12-2114 Rocker arm stud 8-piece
9917-8 As Above Colony 12-2114
12-0571 Stud nut 1948-65 Panhead Rocker Arm Assembly Kit includes all
11-0530 Front oiler pieces to completely assemble the rocker arms on both heads.
11-0531 Rear oiler Includes 4 rocker arm assemblies with matching fitted rocker
12-9912 Rocker dowel pin set arms, heat treated studs and lock nuts, intake oiler tubes and
dowel pins.
VT No. 11-0480

467
Pan Covers

42-1101

49-0789

42-1102
Forged Aluminum Billet Pan Billet Pan Covers fit 1948-65 models.
49-0790
Covers full fin design for front VT No. Finish Style
and rear for use in custom 42-1101 Chrome Milled
frames with enough clearance. 42-1102 Polish Milled
VT No. Finish 42-1112 Chrome Smooth
49-0789 Chrome
49-0790 Shot Peen
Finned Accessories for Panheads are cast replicas. Panhead fins
42-0744 are to be used with thin D-Rings, Glide cooler ring on 1948-66 front
drums, oil filter body fits canister type 1948-64, Top and internals
must be purchased separately.
VT No. Item
42-0744 Panhead Fins, pair
40-0201 24-9982 Drum Cooler Ring
24-9982
40-0201 Oil Filter Body

Top End Kits


Shovelhead Top End Kits include
• Prefitted Cylinder Set
• Late Style Assembled Heads
• Cylinder Base Nuts
• Assembled Rocker Boxes in chrome or
polished finish
• Rocker Box Studs and Nuts
• Top End Gasket Set
VT No. Size Rocker Box Comp
11-0860 74” Polish 8.5:1
11-0861 74” Chrome 8.5:1
11-0862 80” Polish 8.5:1
11-0863 80” Chrome 8.5:1

7813-8 7017-16
A D
B

C 8104-16

F VT No. # Year Finish Style


G 8437-16 D 1936-77 Chrome Cap
H 8474-8 E 1978-84 Chrome Milled Hex Cap
E 8104-16 F 1936-78 Chrome Hex
8105-16 F As above Cadmium Hex
9623-16 F As above Parkerized Hex
I
9100-8 G 1978-84 80” Shovel Chrome Hex
BT 1936-85 Cylinder Base Nuts & Washers, 8 pc sets. 9101-8 G As above Cadmium Hex
VT No. # Year Finish Style 9102-8 G As above Black Oxide Hex
7017-16 A 1936-77 Chrome Acorn 8860-8 H Cylinder Base Stud Spacer Chrome
7813-8 B 1978-84 Chrome Milled Hex Acorn 1978-84 Shovelhead
8600-8 C 1966-84 Chrome Big Bore 8861-8 H As Above Black
8601-8 C 1966-84 Black Oxide Big Bore 9715-8 I 7/16” Lockwashers Chrome
8171-8 I 7/16” Lockwashers Cadmium
9716-8 I 7/16” Lockwashers Parkerized
468
11-0082 Shovelheads
11-0089

1978-84 Intake
1966-77 Intake

Replica Shovelhead Head Sets are completely assembled with unleaded valve seats, cast iron valve guides, nitrated valves, valve
guide seals and stock type valve spring kit. Fits all 1966-84 Big Twins. Order stud set separately.

CLASSIC
VT No. Item
11-0082 Head Set 1978-84
11-0089 Head Set 1966-77
12-2106 Stud Set

10-1051

10-0082 Assembled Heads with cast iron guides, valve stem seals,
Shovelheads by S.T.D. with chromemoly seats, fully ported for nitrated valves. Features a complete valve job for maximum
more flow. Sold in pairs. Head bolts not included. flow, horsepower and torque. Available for stock bore applica-
VT No. Year Intake Spark Plug tion only. Head bolts and rockers not included. Max Lift is .550.
Bare Heads by S.T.D. VT No. Fits Plug
10-0084 1966-77 O-Ring Single 10-1051 1966-77 Single
10-0082 1978-84 Band Single 10-1055 1978-84 Single
10-0083 1978-84 Band Dual 10-1057 1978-84 Dual
Chrome Engine Air Scoop will 10-1063* 1966-77 Single
force air to rear cylinder. Mounts to 10-1064* 1978-84 Single
left side of Big Twin Shovel 1966- *Note: Assembled with chrome rocker box assembly.
84. Brackets are included.
VT No. 42-0317

Head Bolt Kits


8618-20

Head Bolts, Head Nut and Washer Kits are accurately


machined from high strength steel and hardened to prevent
stretching. All bolts feature rolled threads for superior strength
and fit.
Big Twin 1936-85 Overhead Valve.
Cad Chrome Parkerized Fits
7825-20 8221-20 — 1948-84 Pan/Shovel w/washers S&S Cylinder Heads for Shovelhead are complete with valve
— 8777-20 — As Above Allen guides with seals and springs, collars, keepers. and valve for
— 7153-20 — As Above Acorn
— 8714-20* — 1948-84 BT 74 & 80 use with up to .590 lift.
— — 8618-20* As Above, Black Oxide VT No. S&S Year Bore Plug
— 37-8831* — S.T.D. Heads Special BT 74 & 80 11-0044 90-1021 1966-78 Standard Single
With coarse thread 11-0048 — 1966-78 Standard Dual
*Note: Install these bolts with a 7/16” 12 point box wrench. 11-0045 90-1023 1966-78 Big Dual
Head Bolt Washer Kits
8170-10 8488-10 9704-10 For 1948-85 with 7/16” bolts 11-0046 90-1031 1979-84 Standard Single
11-0047 90-1033 1979-84 Big Dual

469
Shovelhead Rocker 2019-8 Rocker Shaft End Cap Kit for
Shovelhead as replica type with hex
caps for left side.
Box
VT No. Year Finish Nut Type
2019-8* 1966-84 Chrome Slot
2020-8* 1966-84 Cadmium Slot
8222-8 1966-70 Chrome Slot
8223-8 1966-70 Cadmium Slot
8224-8 1971-84 Chrome Allen
Rocker Box Covers are cast aluminum with polished or 8225-8 1971-84 Cadmium Allen
chrome finish. Order studs separately, per head. *Note: Features 1/2 x 20 thread to be used on later type rocker
VT No. OEM Fits Type shafts.
11-0057 Set 1966-84 BT Polished
Chrome Allen Rocker Shaft
11-0534 Set 1966-84 BT Chrome
Plugs. Set of 4. Fit 1971-84
12-2106 17506-66 1966-84 BT Stud Set for 1 head
FL-FX models. Includes sock-
17508-66 — V-Twin Brand
ets and cups.
12-2524 As Above — Stud Set, Sifton
VT No. 37-0025

12-8955 8400-8
7142-4
Chrome Rocker Shaft End Plugs add classic Knucklehead
look to any Shovelhead engine. Installation or removal is much
easier than original slotted part. Packaged 4 per set.
12-0525
VT No. Fits
8730-8 7143-4 1966-70
7142-4 1971-84
Rocker Shaft End Nut Kit includes 4 chrome Acorn or Cap 7137-22 8449-22
style nuts and washers for replacing “Red Dots” nuts on
Shovel Big Twin 1966-84, 7/16 x 20 thread nut.
VT No. # Type Finish
8400-8 A Cap Chrome
8401-8 A Cap Cadmium
8730-8 B Acorn Chrome
12-1193 B Washers 20 pk
Rocker Shaft End Caps.
VT No. # Color Finish
12-0525 C Red Chrome
12-8955 Red Replica 8608-36
37-8926 C Orange Nickel
12-0405 C Green Nickel

8614-4 12-2106
Rocker Shaft End Caps provide ease of installation, ample
clearance between gas tank and a custom touch for
Shovelhead 1971-85.
VT No. Finish
8614-4 Chrome Rocker Box Nut Kit is for 1966-84 Shovelhead in acorn or
8615-4 Cadmium cap which includes shaft nuts and washers. Factory type nut
8616-4 Black Oxide sets include washers.
Metal Backed Rocker Box VT No. Item Finish
Gasket Set feature beaded 7137-22 Acorn Set Chrome
sealing. 8449-22 Cap Set Chrome
VT No. 15-1526 8608-36 Hex Nuts Chrome
8609-36 Hex Nuts Cadmium
12-2106 Stud Set for 1 head Zinc

470
11-0577
Rocker Arms
11-0521

11-0520
11-0577
1966-84 Big Twin Rocker Arms include bushings installed.
VT No. OEM Type
11-0520 17360-66 Rear Exhaust, Front Intake
11-0521 17375-66 Front Exhaust Rear Intake

1966-84 Shovel Rocker Box Assembly includes covers in


chrome or polished finish, 4 arms, 4 shafts and chrome end
shaft nuts. Assembled.

CLASSIC
VT No. Finish
11-0577 Chrome
11-0578 Polished Rocker Arm Shaft for 1966-84 Big Twins.
VT No. OEM Brand U/M
11-0517
11-0570 17611-66A Sifton 4
11-0519 17611-66A VT Each
11-0539 As Above Jims Each
14-0148

Sifton Rocker Adjuster Kit stops top end clatter on all 1966-84
Shovels, kit includes 4 steel spacers, 4 tempered pre-load spring
washers and 4 no-leak rocker seals. No-leak seals are machined
of high grade nylon to replace O-Rings on 1966-84 BT. Will not
crack, melt or shrink.
VT No. Item
11-0517 Complete kit
14-0148 No-leak seal sets
Rocker Arm Shims fit 1966-84 BT.
VT No. Size
12-0704 .005
12-0710 .007 Sifton Rocker Arm and Shaft Kit fits 1966-84 Shovels
12-0715 .015 includes 4 rocker arms with bushings installed, 4 shafts, shims,
spacers, chrome replica end caps and nuts.
VT No. 11-0819

10-2106 10-0700
Rocker Arm Bushings replace 17428-57. Use on 1966-up BT
models.
VT No. Type Jims Roller Rocker Arm Set features greater strength in criti-
10-0700 Stock Split cal areas, 660 Bronze bushings with a hardened steel roller tip.
10-2106 One Piece Sifton Use stock type rocker arm shafts.
VT No. Item
11-0573 Set of 4 Arms, Shovel 1966-84 1.43 ratio
10-8546 Replacement Bushings

Rocker Arm Spacer and Shims.


VT No. OEM # Model Item Qty
12-2115 17452-66 A 66-84 BT Spacer 4 pk
12-2122 17450-73 B 66-84 BT Shim 10 pk
14-0501 11101 O-Ring 10 pk
14-0905 11101X O-Ring, O.S. 100 pk

471
Knucklehead ReplicaTM Knuckleheads
42-6174 Knucklehead Lower 11-0850
Valve Spring Cup Sets
include parkerized 4
piece set of lower cov-
ers with oil lines and
nuts attached. Kit also
includes rocker cover
strip set with screws in
parkerized finish and
chrome or parkerized
cover set with gaskets.

42-3637

11-0850

1937-47 V-Twin ReplicaTM Knucklehead


VT No. Finish Year feature original cast iron with black fin-
42-3637 Parkerized 1936-37 ish. Head sets include valves, springs,
42-6174 Parkerized 1938-47 collars, guides with parkerized upper and
42-6175 Chrome 1938-47 lower valve cover sets installed.
Knucklehead
Rocker Parts.
Order strip set VT No. Item Type
with gaskets sep- 11-0850 Head Set With valves
arately. 11-0857 Head Set With rocker assembly
11-0858 Head Set With rocker assembly & chrome covers
VT No. Item Finish
42-0863 Cover Set, Replica Chrome 40-0240 40-0247 40-0239
42-0854 Cover Set Parkerized
7517-8 Cover Strip & Gasket Kit Zinc
42-0864 Cover Strip & Gasket Kit Parkerized
42-0983 Cover Strip & Gasket Kit Chrome
15-0270 Cover Gaskets Only Top Oiler Line 1936-47 Knucklehead. 1936-
37-0565 Cover Screw, 34 pieces Parkerized 41 is banjo type. 1942-47 is flared nut type in
tin or chrome finish.

Head Bolt and Washers for 1936-47 OHV Knucklehead.


Parkerized Cad Chrome Fits 9848-9
9725-20 7713-20 8219-20 1936-39 w/washers VT No. OEM Year Item Finish
— — 8456-20 As Above Cap Style 40-0240 3573-36 1936-41 Banjo line Tin
9726-20 7714-20 8220-20 1940-47 w/washers 40-0247 3573-36 1936-41 Banjo line Chrome
2010-10 2009-10 2008-10 1936-47 OHV, Washers only 40-0518 63578-36 1936-41 Banjo Bolt, ea Cadmium
1941-47 Braided Top 9848-9 Kit 1936-41 Banjo Nipple Kit Cadmium
Oil Line w/ banjo bolt and washer
VT No. 40-0197 9847-9 Kit 1936-41 As Above Chrome
14-0154 6440 1936-41 Washer for above, 10 pk
40-0112* 63480-42 1942-47 Oil Line Chrome
40-0239* 63480-42 1942-47 Oil Line Tin
40-0197 Installed 8941-3 17330-42 1941-47 Line Fittings Cadmium
17325-42 3 piece set
Replica Knuckle Head Motor Plaque mea- 7349-3 As above Chrome
sures 18” x 24”. 8630-1 33615-36 1936-41 Line Fitting Cadmium
VT No. 48-0470 For Timing Cover
9738-1 33615-36 1936-41 As Above Chrome
9701-1 33615-36 1936-41 As Above Parkerized
*Note: Nut type ends.

472
49-2601
Knucklehead

49-2650

1936-99 Shown
Installed

1938-47 Rocker Box Set for Knucklehead. Replica Pushrod Cover Kits are in chrome steel.
VT No. Finish VT No. Finish Year Model
49-2601 Natural 11-0904 Chrome 1936-39 61”
49-2650 Polished 11-0903 Chrome 1940-47 61 & 74”
Rocker Mounting Kit includes plated stock replacement bolts 11-0939 Cadmium 1940-47 61 & 74”

CLASSIC
and washers used to mount rocker boxes on 1936-47
1936-39 Knuckle Pushrod Cover Kit includes chrome lower
Knucklehead.
9699-12 tubes, clips, cups, and zinc inner tubes, complete with gaskets
VT No. Finish Type
and springs.
8778-12 Chrome Hex
VT No. 11-0904
8779-12 Cadmium Hex 1936-47 Tappet Block Kit
9699-12 Parkerized Hex includes 4 standard size lifters
8440-12 Chrome Cap with adjusters and raw finish
11-0559 Replica Knucklehead tappet blocks.
Rocker Arm and Shaft VT No. 11-0598
Kit includes 4 forged
steel rocker arms with
ball studs installed and 4
matching shafts. 10-0782 Sifton Tappet Assembly for
VT No. OEM Item Knuckle in Sets of 4, feature
11-0559 Kit Arms and Shafts centrifical surface fine grinding
Knucklehead Rocker Shafts is a 4-piece set which includes and precision fit rollers and pins.
17441-39, 17438-39, 17441-39 and 17444-39. Fits 1939-47 Solid units include adjuster
OHV 61” and 74”. 11-0540 screws and lock nuts.
VT No. Size Type VT No. Size
11-0540 STD Sifton 10-0782 STD
11-0544 .010 Jims 10-0783 .005
Shaft End Nuts, left side Tappet Assemblies for 1936-47 Knucklehead.
9840-8 — Chrome VT No. Jims Eastern Item
9841-8 — Cadmium 9842-8 10-0782 — — STD Set
9842-8 — Parkerized 10-0783 — — .005 Set
— — 10-0562 STD 18491-36
Knuckle Top End Parts. Intake
VT No. OEM Item Finish — — — .005
7110-8 17447-36 Nut Set Chrome Intake
11-0817 17447-36 Nut Set Cadmium — 10-0647 10-0510 STD 18493-36
11-0818 17447-36 Nut Set Parkerized Exhaust
7605-4 17465-36 Thrustwasher Set (4) and — — 10-0511 .005
17482-36 Seal Washer Set (4) Exhaust
12-0730 6475 Nut Washer Brass
15-0574 469-15 Fiber Washer
7705-4 17320-38 Drain Tube Fitting
8941-3 17325-42 Oil Feed Fitting
11-0558 17425-36 Rocker Arm Ball Stud
14-0172 17475-38 Oil Seal
11-0675 18050-36 Valve Seat 11-0575
11-0575 18600-36 Tappet Block Set
18610-36
9622-16 2329 Tappet Block Screw Parkerized
8103-16 2329 Tappet Block Screw Cadmium
8102-16 2329 Tappet Block Screw Chrome

473
Stock Replacement Valves
SiftonTM V-TwinTM
Model & Year Type OEM Stainless Nitrate Steel Nitrate Chrome Stainless Stainless
Steel Steel Steel Steel Steel Steel
Nitrate
Shovel Intake 18075-81 11-1132
Exhaust 18086-81 11-1133
Panhead Intake 18071-48 11-1125 11-1128 11-0663 11-9664 — 11-0624 11-9659
1948-65 Exhaust 18082-57 11-1126 11-1120 11-0661 11-0614 11-0632 11-0626 11-9656
Intake 1
/8" O.S. 11-1127 11-1130 11-9645 — 11-0638 11-9651 —
Exhaust 1
/8" O.S. — 11-1122 11-0615 — — —
Shovel Intake 18074-66 11-1123 11-1119 11-0664 11-0605 11-0630 11-0625 11-9652
1966-85 Exhaust 18082-57 11-1126 11-1120 11-0661 11-0614 11-0632 11-0626 11-9656
Intake 1
/8" O.S. — 11-1121 11-9295 11-0606 — — —
Exhaust 1
/8" O.S. — 11-1122 — 11-0615 — — —
Shovel 1966-85 Intake 18074-66 — — — — 11-2000 — —
by Crane Exhaust 18082-57 — — — — — 11-2012 —

ROWE VALVES PRECISION MACHINE


Forged & Shot Peened Head Fully Machined Head Stainless
Model Melonite Titanium Melonite
and Application Roller Hard Special Nitride Roller Hard Special Black Racing Razor
Year Burnish Chrome Black Gold Coat Burnish Chrome Black DiamondTM Black
Stem (1) Stem (2) Stem (3) Stem (4) Stem (1) Stem (2) Stem (3) (6) (4) (5)
Intake
18071-48
— 11-6037 11-0603 11-0800 — — — 11-6000 — —
Panhead 1/16” O.S. 11-6027 — — — — — — — — —
1948-1965 Exhaust
18082-57 11-6028 — 11-6038 — 11-6052 11-6055 11-6060 11-6007 — —
5/32” O.S. — — — — — — 11-6111 — — —
Intake
18074-66 11-6030 — 11-6039 11-6074 11-6056 11-6075 — 11-6001 — 11-6084
Shovelhead
1/16” O.S. — — — — — — — — 11-6015 —
1966
and Exhaust
18086-81 11-6028 — 11-6038 11-6052 11-6055 11-6060 — 11-6007 11-6017 11-6085
Later
5/32” O.S.
— — — — — 11-6111 — — 11-6016 —
Exhaust
18086-81 — — — — — — — 11-6089 — —
Shovelhead — — — — — — — 11-6090 — —
1981-84 Intake
18075-81

Valves by Rowe or Precision Machining (Kibblewhite). Intake valves are made of 8645 heat treated valve steel and the exhaust valves are made
of 21-2N heat treated non-magnetic stainless steel. These valves are available with the following stems and heads:
(1) Roller Burnished Stem: Roller burnishing smooths the finest grind finish (16 microinch) to a 4 microinch.
(2) Hard Chromed Stem: Very slick and hard. The standard in wear resistance.
(3) Melonite, Special Black Stem: This is a heat treating process developed and patented in Germany. Gives the valve a Black Smokey look.
Very hard and slippery. Currently being used on O.E.M. valves available in Rowe or Black Diamond brands.
(4) Racing by Kibble White Precision Machining feature a sharper profile angle to maximize flow, 11-6015 has 2.00 head, 11-6016 has
1.812 head, 11-6017 has 1.780 head, 11-6018 has 1.90 head and 11-6019 has 1.63 head.
(5) Razor Back by Kibble White are one piece forged EV-8 stainless steel, fully CNC machined with hard chrome stems.
(6) Black Diamond: One piece stainless steel valve with a stellite tip and black nitrone impregnated stem to improve wear properties and
reduce friction.
1948-84 FL, 74 & 80 Thin Stem Stainless
11-9038 Exh. 1.780 o/s .3385 u/s
Note: 11-9038 has steep tulip shape head design for
maximum flow in rpm engines. Thin stem valves use smaller than
Manley Stainless Valve machined from 1-piece forging with a stock stem diameters to achieve tighter inertia weight and
swirl polished finish & chrome plated stem. Sold pairs. increased flow, requiring special valve guides, valve keys and col-
VT No. Type Head Dia. Stem Dia. OEM lars. Both are .030” longer than stock to accommodate increased
Shovelhead 1966-85 valve lift & travel.
11-9012 Int. 1 /16 stock
15
.3765 stock 18074-66 Thin Stem Hardware for Pan/Shovel 1948-81
11-9013 Ni Int. 115/16 stock .3765 stock 18074-66 VT No. Description
11-9011 Exh. 1 /4 stock
3
.3745 stock 18082-57 11-9614 Chrome Moly Valve Keys (Set of 8)
11-9014 Ni Exh. 1 /4 stock
3
.3745 stock 18082-57 Manley's “Street Master” intake & exhaust valves feature stainless
Panhead 1948-65 steel construction, chrome plated stems, hard tips, smooth turned
underhead angle & radius, forged combustion dish & machined
VT No. Type Head Dia. Stem Dia. OEM
combustion face rim.
11-9028 Int. 13/4 stock .3765 stock 18074-48 VT No. Type Head Dia. Stem Dia. OEM
11-9011 Exh. 1 /4 stock
3
.3745 stock 18082-57 Shovelhead 1966-85
Note: Ni is Nitrate finish. 11-9020 Int. 1 15/16” stock .3765 stock 18074-66
11-9021 Exh. 13/4” stock .3745 stock 18082-57
474
OHV Valve Guides
Big Twin 1948-78
Size V-Twin Rowe Precision Machine Precision Bronzonium
Cast Iron Cast Iron Cast Iron
Intake Exhaust Intake Exhaust Intake Exhaust Intake Exhaust
STD 11-0700 11-0705 11-9780 11-9786 11-1166 11-1167 11-0740 11-0746
+.001 11-0690 11-0691 11-9781 11-9787 11-0967 11-0975 — —
+.002 11-0701 11-0706 11-9782 11-9788 11-0968 11-0976 11-0741 11-0747
+.003 11-0689 11-0688 — — 11-0969 11-0977 — —
+.004 11-0702 11-0707 11-9783 11-9789 11-0970 11-0978 11-0742 11-0748
+.006 11-0703 11-0708 11-9784 11-9790 11-0971 11-0979 11-0743 11-0749
+.008 11-0704 11-0709 11-9785 11-9791 11-0972 11-0980 11-0744 —
+.010 — — — — 11-0973 11-0981 — —
+.012 — — — — — — — —
Big Twin 1948-78 Size Precision Machine Precision Machine
Ampco 45 Cast Iron

CLASSIC
Precision Machine Rowe
Ampco 45 Ampco 45 Intake Exhaust Intake Exhaust
Size Intake Exhaust Intake Exhaust Late Shovel 1979-84
STD 11-1164 11-1165 11-1871 11-1877 STD 11-0982 11-0989 11-0996 11-1003
+.001 11-0951 11-0959 11-1872 11-1878 +.001 11-0983 11-0990 11-0997 11-1004
+.002 11-0952 11-0960 11-1873 11-1879 +.002 11-0984 11-0991 11-0998 11-1005
+.003 11-0953 11-0961 — — +.003 11-0985 11-0992 11-0999 11-1006
+.004 11-0954 11-0962 11-1874 11-1880 +.004 11-0986 11-0993 11-1000 11-1007
+.006 11-0955 11-0963 11-1875 11-1881
+.006 11-0987 11-0994 11-1001 11-1008
+.008 11-0956 11-0964 11-1876 11-1882
+.008 11-0988 11-0995 11-1002 11-1009
+.010 11-0957 11-0965 11-1962 11-1959
+.012 — — 11-1963 11-1961
Size V-Twin Rowe Rowe Precision
Cast Iron Cast Iron Ampco 45 Bronzonium
Intake Exhaust Intake Exhaust Intake Exhaust Intake Exhaust Big Twin 1979-80 Valve
Shovel 1979-Mid-81 Guide Retaining Ring.
STD Replaces 18105-79.
+.002 Guides feature Retaining Ring Groove VT No. 12-0936
+.004
+.006 11-0755 11-0755
Late Shovel 1979-84
STD 11-0714 11-9792 11-9799 11-1883 11-1889 11-0756 11-0756
+.001 11-0692 11-0694 11-9793 11-9800 11-1884 11-1890 11-9829 11-9829
+.002 11-0715 11-0697 11-9794 11-9801 11-1885 11-1891 — — OHV Valve Guide Gasket.
+.003 11-0693 11-0695 11-9795 11-9802 VT No. OEM Years
+.004 11-0716 11-0698 11-9796 11-9803 11-1886 11-1892 11-0758 11-0758 15-0297 18265-37 1936-47
+.006 11-0717 11-0699 11-9797 11-9804 11-1887 11-1893 11-0759 11-0759 15-0210 18196-51 1948-85
+.008 11-9798 11-9805 11-1888 11-1894

Replica Motor Plaques

48-0030 1340 cc 48-0033 Dual Cam 48-0044 Shovelhead


48-0470 Knuckle Head 48-0025 Panhead
Plaques measure 18” x 24” and are made of metal.

475
Valve Guide Rowe Unhoned Cast Iron Valve Guides
Intake and Exhaust Guide is the same unless noted.
Rowe Iron Tru-
Bore Guide I.D.
Honed
11-2114 11-0779
Shovel Shovel Shovel 1948-79 1979-84 1979-84
Rowe Shovelhead Valve Guides used for con- Circlip Flange Flange Machined Shovel Shovel
verting early heads pre1979 to late guides. Late Type Type Type Pan/ to accept
guides permit use of “K-Line” stem seal VT No. Late .040 .060 Shovel guide seal
14-0146 without machining top of guide. 1981- Size 1979-84 Shorter* Shorter* 1948-79 (by V-Twin) Intake Exhaust
up lower collars VT No. 11-0666 must be used. STD 11-2114 11-2115 11-2116 11-2135 11-9631 11-1926 11-1934
ID of guide must be sized. Cast Iron .001 11-2117 11-2118 11-2119 11-2136 11-9632 11-1927 11-1935
VT No Size .002 11-2120 11-2121 11-2122 11-2137 11-9633 11-1928 11-1936
11-0779 STD VT No Size
.003 11-2123 11-2124 11-2125 11-2138 11-9663 11-1929 11-1937
11-0772 .001 11-0775 .006
11-0773 .002 11-0776 .010 .004 11-2126 11-2127 11-2128 11-2139 11-9634 11-1930 11-1938
11-0774 .003 11-0777 .012 .006 11-2129 11-2130 11-2131 11-2140 11-9635 11-1931 11-1939
Guides to accept seals on .008 11-2132 11-2133 11-2134 11-2141 11-9636 11-1932 11-1940
1981-85 Shovel standard .010 — — 11-2142 11-9637 — 11-1933 11-1941
size with replica valves. .012 — — 11-2143 11-9638 — — —
Guide Type Valve Seals
Top Dia. .625 .625 .531 .562 .562 .060” .060”
11-1168 Exhaust 11-1133 14-0145
11-1169 Intake 11-1132 14-0145 Seal# 14-0146 14-0146 14-0155 14-0145 14-0145 14-0155 14-0155
Collar Type Overall 1.98 1.96 1.940 .210 — 1.92” 1.92”
11-0648 Upper Length *For High Lift Cams
11-0666 Lower
11-0513 Keeper
Valve Guide Seals
Valve Stem Oil Seal Kits include 4 pieces
of proper guide seal and installation tool.

Sifton Valve Stem Seal features a Viton seal with double coil
VT No. Year spring for tension, and steel band to secure to guide. Fits
16-0403 1948-79 1948-84 Shovelhead.
16-0404 1980-84 VT No. 14-0973
14-0259
Valve Seats 14-0255

11-0658
Teflon Valve Stem Seal Set for BT provide maximum valve
stem oil control as seals wipe excess oil from the valve stem by
11-0641
means of a unique spring loaded wiper assembly which pre-
Stock Replacement Valve Seats for Big Twin models. vents unwanted oil from reaching and contaminating the cylin-
VT No. OEM Fits Type der. Machining required.
11-0658 18057-48 Intake 1948-65 Bronze Seal No. Fits Brand
11-0651* 18018-66 Intake 1966-84 Nickel 14-0259 1948-84 Sifton
11-0653* 18017-66 Exhaust 1966-84 Nickel 14-0255 1948-84 Crane
11-0675 18050-36 Int. & Ex. 1936-47 Knuckle Nickel
*Note: For use with unleaded or leaded gasoline.
Oversize Valve Seats can be used with unleaded gas.
Replacement size is actual size of seat supplied by
V-Twin Number. Stock size is noted as reference only.
Intake
VT No. Fits Stock Size Valve Stem Seals in 10 packs for years listed. Installation tools
11-0641 1948-65 1.940 x 1.562 x .400 and plastic 10 pack sleeves available separately.
Replacement Size 2.016 x 1.635 x .453 VT No. Fits Mfg. No.
11-0670 1966-84 2.132 x 1.752 x .400 14-0145 BT 1948-79 1408
Replacement Size 2.164 x 1.750 x .453 14-0146 BT 1979-84 1427
Exhaust 16-1753 Sleeve 3/8
11-0641 1948-65 1.940 x 1.562 x .400 Installation Tools
Replacement Size 2.016 x 1.635 x .453 16-0133 1948-79 BT Black
16-0134 1981-83 BT White
Note: 14-0164 is 5/16,
14-0145 & 14-0146 are 3/8.

476
Valve Spring Kits include
all springs, collars and
keepers necessary for
Valve Spring Kits
Valve Keeper Keys Split type Packaged
each application. and sold in four pairs per package enough
for one engine. Fits 1936-85 BT.
VT No. OEM Brand
11-0513 18228-36 V-Twin
11-9616 18228-36 Manley
VT No. Year Model 11-9623 18228-36 Sifton
13-9193 1948-79 Pan-Shovel
13-9194 1980-81 Shovel
13-9195 1981-84 Shovel Big Twin
1948-84 Pan-Shovel
Valve Spring Sets
include inner and
outer. Steel Valve Collars 61, 74 & 80 Big Twin.
VT No. OEM Use Year
11-0515 18222-48 Lower 1948-79

CLASSIC
11-0644 18221-36 Upper 1936-80
11-0516 18222-79 Lower 1980-E81 80”
11-0666 18222-81 Lower 1981-84 80”
VT No. Fits Replaces 11-0648 18219-81 Upper 1981-84 80
13-0169 1948-84 18201-57B/18204-36A
13-0179 1966-84 18201-82/18202-82 1948-79 Lower Collar Seal Set includes 4
Valve Spring Shims are sold in 25 pack. seals (VT No. 14-0145) to use with stock
VT No. Width Year Model style guides.
10-8517 .015 1948-79 Big Twin VT No. 11-0874
10-8518 .030 1948-79 Big Twin
10-8554 .060 1948-79 Big Twin
10-8519 .015 1979-84 Shovel
10-8520 .030 1979-84 Shovel
10-8555 .060 1979-84 Shovel

Knucklehead Valve Train Knucklehead Guides


V-Twin Rowe
Cast Iron Cast Iron
Size Intake Exhaust Intake Exhaust
STD 11-0790 11-0791 11-0726 11-0731
+.001 11-0727 11-0732
+.002 11-0728 11-0733
11-9643 11-9641 +.004 11-0729 11-0734
+.006 11-0730 11-0735
1936-47 Knucklehead Valve
Spring Kits includes inner and
Knucklehead Valves 1936-47 13-0785 outer springs. Order collars
Rowe Precision and keepers separately.
Roller Machining
V-Twin V-Twin Burnish Black
Type OEM Steel Nitrate Stem* DiamondTM VT No. OEM Item
Intake 18071-36 11-0602 11-9641 11-6050 11-6095 13-0785 Replica Spring Set, 8 pc
Exhaust 18081-36 11-0613 11-9643 11-6051 11-6096 13-9231 18203-36 Spring Set, 8 pc
Intake 1/8" O.S. — 11-9642 — — 18204-36
11-0513
Exhaust 1/8" O.S. — 11-9644 — — 11-0647 18222-36 Lower Collar Set
11-0644 18221-36 Upper Collar Set
Valves by Rowe or Precision Machining (Kibblewhite). Intake valves are made of
8645 heat treated valve steel and the exhaust valves are made of 21-2N heat 11-0513 18228-36 Valve Keeper
treated non-magnetic stainless steel. These valves are available with the follow- Complete Valve
ing stems and heads: Spring Kit includes
*Note: Roller Burnished Stem. springs, collars and
Roller burnishing smoothes the finest grind finish(16 microinch) to a 4microinch. keepers necessary for
1936-47 61 &74
Knucklehead
VT No. 13-9192

477
Valve Springs 11-9620

Sifton Lightweight Valve Spring 11-9619


13-2110
Kits include springs, keepers,
retainer, and lower collars unless
noted.
11-9621 11-9622
FL-FX Upper Collar for fitment of the double matched springs,
74” & 80” Shovelhead, 1966-84 color coded, for stock valve stem diameters, 1941-84 Big Twin
VT No. Type models, in sets of 4.
13-2110 160 lb seat pressure, up to .600” valve travel. Gold Collars to used be in old heads where clearance is a prob-
Hard-anodized aluminum retainers. Uses stock lem or a higher spring pressure is desired. Holds springs in low-
lower collars. est possible position.
13-2115 160 lb seat pressure up to .600” valve travel. VT No. 11-9619
Titanium retainers. Uses stock lower collars. Green Collars can be used in older heads or to gain more
spring pressure, gives a spring height close to stock allows slight-
ly more spring travel.
VT No. 11-9620
Red Collars used most often by combining ease of installation
and good spring pressure, which will accommodate most cams.
Allows spring to sit .080 higher than green collars.
Sifton Valve Spring Retainers and Keeper Sets. Keepers are VT No. 11-9621
CNC machined and then heat treated. Black Collars used with very high lift cams only, 485 and above
Keeper Set depending on cylinder head. May hit inside of cover in older
11-2021 Pan/Shovel Panheads. Allows spring to sit .070 higher than red collars.
Upper Retainer Sets VT No. 11-9622
11-2020 Pan/Shovel Titanium Offset 0.70” to allow more Sifton Valve Spring Kits feature
installed spring height. 4 double matched competition
11-4248 Pan/Shovel steel offset 0.70” to allow more installed springs. Fits 1941-84 FX-FL,
spring height. order top colored collars sepa-
11-2022 Lower collar set. Pan/Shovel machined to work rately from this page. Mfg# 3030.
with .562” diameter guide seals and counter VT No. 11-9618
Bored for added clearance.
Sifton BT Valve Spring Set for high
lift cams can be used with stock retain-
ers and lower collars for up to .600 lift.
Fits 1948-84.
VT No. 13-2000

Sifton 74 Pan Valve Spring Set with


160 lb, with .600 travel and Titanium
retainers.
VT No 13-2010

Valve and Spring Kit by Sifton for Shovelheads includes 2


intake and 2 exhaust valves with nitrated finish, complete spring
set, keepers with upper and lower collars. 4 piece valve set
available separately.
VT No. Year Item
11-0794 1966-79 Kit
11-0795 1980-81 Kit
11-0796 1982-84 Kit
11-0679 1966-84 Valve Set
Sifton Valve Keepers. 1941-84 FL-FX
steel valve keepers fit stock 3/8” valve
stems. Sold in sets of 4.
VT No. 11-9623

478
Valve
Springs

11-2060
Manley Evo/TC-88 Valve Spring Kits74 & 80 FL-FX .495 Lift
Kits except Evolution
Collars Combined Coil Recommended
VT No. Top Loads Bind Cam Lift
11-9229 Titanium 140 @ 1.480 .950 Stock-.500”
S&S Complete Valve 300 @ 1.000

CLASSIC
Spring Kits for 1948-1984 11-9235 Titanium 140 @ 1.480 1.150 Stock-.500”
11-2063 300 @ 1.000
Big Twins. Each kit includes
springs, top collar, lower col- The above “.495” lift kits do not require cylinder head machining for installation.
These kits are supplied with lower collars that allow additional spring travel as
lar, retainers and shims. compared to stock collar and provides these kits the ability to accept camshafts
up to .495” lift.
Note: 11-9229 is for stock stem diameter valves, 11-9235 is for thin stem valves
only.
VT No. Top Collar Type
1948-E81 with Cam to .590” lift Manley Valve Kits.
11-2060 Steel 74 & 80 FL-FX .500”-.600” Lift Kit except Evolution
11-2061 Titanium Combined Coil Recommended
L1981-84 with Cam to .590” lift VT No. Loads Bind Cam Lift
11-2063 Steel 11-9612 180 @ 1.600 .930 .500-.600
11-2064 Titanium 320 @ 1.100
360 @ 1.000
The above kit features tri-spring (outer-intermediate-inner) interference fit to
reduce harmonics and control spring surge. Tool 16-0400 is required for installa-
tion and complete instructions are included with kit. Additional machining is
required to lower the height of the valve guide to avoid interference with the top
collar. Springs have more pressure than stock but can be used with .500” lift or
.600” lift cams. Tool is supplied with 3/8” pilot. Includes titanium top collars.
74 & 80 FL-FX .465” Lift Kit except Evolution
Combined Coil Recommended
S&S Valve Spring Kits Pan-Shovel 1948-84 Big Twin to be
VT No. Loads Bind Cam Lift
used with stock style guides and lower spring collars, stock 3/8”
11-9613 150 @ 1.450 .950 Stock .465
diameter valves, and stock keepers. By grinding .060 to .090 off
300 @ 1.000
the tops of the valve guides cams with lifts up to .550” may be The above kit does not require machining for installation. However, do not exceed
used. Kit includes 4 aluminum top collars and 4 of each inner & .465 lift due to the potentially high stress on the springs. The springs are interfer-
outer springs. ence fit to help the harmonics. Supplied with steel top collars. Use with stock
stem diameter valves only.
VT No. 13-9226

1948-84 Valve Springs and


11-9625 Retainers by Crane. Thermo-
cool coated springs reduces fric-
tion and disperses heat quicker
Andrews Valve Gear 1966-84 Shovel 74 & 80. than a stock spring. Order set of
VT No Andrew Item 4 upper retainers separately
11-9877 271100 Upper Collar, T-6 Aluminum for VT No. Item Type
.600 lift, 4 piece set 11-9625 Valve Spring Set Thermo-Cool(5-0001)
11-9878 276150 Upper Collar, T-6 Aluminum, Adds 13-9172 Valve Spring Set Performance (5-0000)
.060” spring travel, medium lift 11-7750 Upper Retainer Set Chromemoly
11-9879 273120 Low profile, lower spring 11-7751 Upper Retainer Set Titanium
collars,accepts 80-up guides +K
Line seals, also provides easier
installation of high lift cams
13-9250 272110 Hi-Lift Spring Set

479
Pan-Shovel Cylinder and Piston Kits
Over 40,000 Pieces Served Since 1978!
Replacement
Cylinders Only for
stock bore, stock stroke
and compression. Must
11-2603 be honed to standard
size for proper fit. Sold
each without piston.

VT No. OEM Type


1948-65 Panhead 74”
11-0502 16485-48 Front
11-0503 16494-48 Rear
1966-78 Shovel 74”
Cylinder and Piston Kits are honed and pre-fitted with 8.5:1 11-0500 16484-66 Front
stock compression cast pistons and Hastings Rings.They are 11-0501 16492-66 Rear
ready to run and will require break-in as suggested in the 1979-85 80”
appropriate shop manual. Sold in pairs for stock stroke only. 11-0496 16498-80A Front
Order gasket set separately. 11-0497 16499-80A Rear
VT No. Years 11-0481 GME Front
Panhead 74” 11-0474 GME Rear
11-2602 1948-65 Note: The use of Colony 12 point Head Bolts 8714-20 chrome or
Shovel 74” 8618-20 black and cylinder base nuts 8600-8 in chrome or 8601-
11-2603 1966-78 8 in black will allow extra clearance for tightening when neces-
Shovel 80”1979-85 sary on 1948-84 Big Twin cylinders.
11-2604 8:1
11-2612 GME 8:1
11-2613 GME/Wiseco 9.5:1
11-2614 GME/Wiseco 7:1
3 5/8” Shovel
11-0068 3 5/8” Shovel Set (.200 Taller) 7.25:1

74” S&S Cast Iron Cylinders for Shovels are stock length and
include base nuts, head bolts, head and base gaskets.
VT No. Size Fits CI
80” Ductile Cast Iron Cylinder Set includes 8:1 compression 11-0062 3 7/16” 1966-78 74”
fitted cast pistons with Hastings rings. 11-0063 3 1/2” 1978-84 80”
VT No. 11-2621
BT Cylinder Base Studs feature
Metal Cylinder Base Gasket heat treating and interference
has a steel base metal which thread at Cylinder Base. Sets of 8.
has been coated on both sides VT No. OEM Fits
with a specially formulated high 8856-8 16831-30 1930-77
temperature oil resistant rubber 12-2100 16831-30 1930-77
12-2100
compound. Silicone beading around the inner and outer 8857-8 16837-78 1977-84
perimeter forms a seal on both sides of gasket, pairs. 12-2101 16837-78 1977-84
James Fits
15-1087 Shovelhead
15-1123 Shovelhead 3 5/8” Big Bore .032 Thick
15-1122 Shovelhead 3 5/8” Big Bore .020 thick
15-1090 Panhead
15-1227 1936-47 Knuck

480
11-0506 Knuckle Cylinders

11-2601

Knuckle Replacement Cylinder and Piston Kits are honed


and pre-fitted with stock compression cast pistons and
Hastings Rings.They are ready to run and will require break-in
Replica Knuckle Cylinder Sets feature as suggested in the appropriate shop manual. Sold in pairs for

CLASSIC
iron cast construction, original markings stock stroke only. Order gasket set separately.
with black painted finish and are pre-fitted VT No. Year Fits Compression
with cast pistons and Hastings rings. 11-2600 1936-47 61” 7.5:1
VT No. Year Fits Compression 11-2601 1941-47 74” 8.5:1
11-0506 1936-47 61” 7.5:1
Knuckle Replacement Cylinders Only for stock
11-0507 1941-47 74” 8.5:1
11-0506 bore, stock stroke and compression. Must be honed to
standard size for proper fit. Sold each without piston.
Replica Details! VT No. OEM Type Year Fits
11-0495 16483-36 Front 1936-47 61”
11-0494 16490-36 Rear 1936-47 61”
11-0499 16483-41 Front 1941-47 74”
11-0499
11-0498 16491-41 Rear 1941-47 74”

3 5/8 Shovel Cylinders


Big Bore Gasket Kit fits all 3 5/8” 3 5/8” S&S Sidewinder
cylinders. Kit includes two Teflon Cylinder Kit fits 1966-
gaskets and 2 base gaskets. 84 Shovel, includes front
GB James Fits and rear cylinders stock
15-0886 15-0886 15-0599 Shovel 5.330 length for 4 1/4
— 15-0877 Evo stock stroke, includes
Metal Cylinder Base Gasket has a steel base metal cast pistons with 7.75:1
which has been coated on both sides with a specially compression, gaskets,
formulated high temperature oil resistant rubber com- base nuts and head-
pound. Silicone beading around the inner and outer 11-0061 bolts.
perimeter forms a seal on both sides of gasket, pairs.
(Shovelhead 3 5/8” Big Bore .020 Thick) VT No. Type
VT No. 15-1122 11-0061 Stock Length
11-0510

8618-20 3 5/8” Cylinder Kit


11-0068
includes 7.25:1 pis-
tons with .200 taller
8601-8
barrels for use with
4 1/2”, 4 5/8”, 4 3/4”
Magnum Cylinder Small Parts Kit for installing 3 5/8” barrels stroker wheels.
on Shovelhead cases, includes 2 head gaskets, one each front VT No. Item
rear cylinder base gasket, 8 cylinder base nuts, and 10 head 11-0068 Cylinder Set
bolts with washers. Piston Kits.
VT No. Item VT No. Size Brand
11-0510 Complete kit 11-0237 Standard 7.5:1 S&S
15-0599 Gasket set 11-0283 Standard 7.5:1 VT
8618-20 Black bolt set 11-0238 .010 Piston Kit 7.5:1 VT
8714-20 Chrome bolt set
8600-8 Chrome base nuts
8601-8 Black base nuts

481
Replica Piston Kits
V-Twin Piston Kits include 2 Cast Alloy Pistons, Genuine Hastings 3-Piece Ring Set, 2 Wrist Pins and 4 Circlips. All Big Twin
Pistons have a Steel Expansion Control Strut Cast as original.
COMP 8.5:1 8.25:1 8.25:1 (S&S) 7.5:1 (S&S) 7.5:1
41/2” Stroker 45/8” Stroker 45/8”Stroker 41/2” Stroker 41/2” Stroker
Dia. 37/16” Bore 31/2” Bore 37/16”Bore 35/8” Big Bore 35/8” Big Bore
STD 11-0288 11-0461 11-0455 11-0237 11-0283
.010 — 11-0462 11-0456 — 11-0238
.020 — 11-0463 11-0457 — —
.030 — 11-0464 11-0458 — —
.040 — — 11-0459 — —
.050 — — 11-0460 — —
.060 — — 11-0461 — —

61-74-80 OHV Piston Set use 22588-78 Pin Lock, VT No. 12-0929.
COMP STD STD 8.5:1 LOW 7.5:1 HIGH 10:1 8.5:1 STD 8:1 LOW 7:1
61” OHV 74” 1200cc 74” 1200cc 74” 1200cc 74” Stroker 80” 1340cc 80” 1340cc
Dia. 35/16” Bore 37/16” Bore 37/16” Bore 37/16” Bore 37/16” Bore (S&S) 3 1/2”Bore 3 1/2”Bore
STD 11-0426 11-0216 11-0307 11-0322 11-0455 11-0226 11-0317
.010 — 11-0217 11-0308 11-0323 11-0456 11-0227 11-0318
.020 11-0427 11-0218 11-0309 11-0324 11-0457 11-0228 11-0319
.030 — 11-0219 11-0310 11-0325 11-0458 11-0229 11-0320
.040 11-0428 11-0220 11-0311 11-0326 11-0459 11-0230 11-0321
.050 — 11-0221 11-0312 11-0327 11-0460 Shovel Shovel
.060 11-0429 11-0222 11-0313 11-0328 11-0461 — —
.070 — 11-0223 11-0314 — — — —
.080 11-0439 11-0224 — — — — —
Over 100,000 Kits Served since 1976!

Ring Sets
Wrist Pin & Lock Kit replaces 22760-73. 1948-85
VT No. 11-0870

Wrist Pin Locks. 10 pk.


VT No. Year
12-0910 12-0911 12-0929 12-0910 1932-53
Hastings Piston Ring Sets are replacements for OEM 12-0911 1952-77
ring sets. 61” and 74” FLH type will fit V-Twin Pistons. 74” 12-0929 1978-82
FL type to fit OEM Pistons only. Also fit any of our cast 35/8” Big Bore Shovelhead One Piece V-Twin Cast Iron Ring Sets
pistons. Include cast compression rings and a 3-piece oil 5
/64” Compression Ring for 2 pistons with one piece oil ring.
ring. Except where noted. Sold in sets for two pistons. Mfg.# 2M5722
Model 61” OHV 74” FL 74” FLH Moly Dia. 1200cc 1340cc
Size Bore 35/16 37/16” 37/16” FLH 37/16” 31/2” Bore
STD 11-0196 Bore 74” 80”
Comp Ring 3/32” 3
/32” 1
/16” .010 11-0197
Oil Ring 3
/16” 3
/16” 3
/16” Moly STD 11-2500 11-2508
Mfg.# 6627 5193* 6482 2M6482 .020 11-0198
.030 11-0199 .010 11-2501 11-2509
STD 11-0170 11-0117* 11-0176 11-1368
.010 11-0118* 11-0177 11-1369 35/8” Big Bore Shovelhead .020 11-2502 11-2510
1
/16” Compression Ring .030 11-2503 11-2511
.020 11-0171 11-0119* 11-0178 11-1370 Mfg.# 2M5721
.030 11-0120* 11-0179 11-1371 .040 11-2504 11-2512
Moly
.040 11-0172 11-0121* 11-0180 11-1372 STD 11-0252 .050 11-2505 —
.050 11-0122* 11-0181 11-1373 .010 11-0253 .060 11-2506 —
.060 11-0173 11-0123* 11-0182 11-1374 .020 11-0254 .070 11-2507 —
.070 11-0183 11-1375 .030 11-0255
.080 11-1681 11-0184 11-1376 3 5/8” S & S Big Bore .058 Compression Ring
*Note: Features One Piece Oil Control Ring. Mfg.# S&S 94-1210
80” FL-FX Shovelhead 1340cc Moly
Mfg. # 6127 2M6127 STD 11-0256
Cast Moly .010 11-0257
STD 11-0185 11-1363 .020 11-0258
.010 11-0186 11-1364 .030 11-0259
.020 11-0187 11-1365 .040 11-0260
.030 11-0188 11-1366 .050 11-0261
.040 11-0189 11-1367 .060 11-0262

482
Piston Kits
11-9725

Note: Piston Kits include Hastings X Ring.


1948-78 1200 74” FL-FLH 9:1 Compression 3 7/16” Bore.
Piston Kit Wiseco Rings
STD 11-9725 11-9753 MC Moly Coated Piston Size 37/16” 74” 31/2” 80”
.010 11-9726 11-9754 Kits feature cast construc- 1948-84 1978-84

CLASSIC
.020 11-9727 11-9755 tion with moly (moS2) FLH-FX FLH-FXE
.030 11-9728 11-9756
.040 11-9729 11-9757 coating which helps STD 11-0267 11-0273
.050 11-9730 11-9758 reduce friction and wear, .010 11-0268 11-0274
.060 11-9731 11-9759 while allowing adequate .020 11-0269 11-0275
.080 11-9732 11-9760 break in. Hastings Moly .030 11-0270 11-0276
1978-84 1340 80” Shovel 7:1 Compression 3 1/2” Bore. Rings Set, wrist pins and .040 11-0271 11-0277
Piston Kit Wiseco Rings locks included. .050 11-0272 —
STD 11-9733 11-9759
.010 11-9734 11-9762
Forged Piston Kits
.020
.030
11-9735
11-9736
11-9760
11-9764 KB PERFORMANCE PISTONS
.040 11-9737 11-9765
1978-84 1340 80” Shovel 9.5:1 Compression 3 1/2” Bore.
Piston Kit Wiseco Rings
STD 11-9738 11-9759
.010 11-9739 11-9762
.020 11-9740 11-9760
.030 11-9741 11-9764
.040 11-9742 11-9765
Wiseco Replacement Wrist Pins are sold each.
VT No. Bore Size
11-9776 3 3/16” & 3 7/16”
11-9777 3 1/2”
Wiseco Replacement Circlips fit all Wiseco pistons,
available in pairs. Fits 3 7/16” & 3 1/2” Bore Pistons.
VT No. 11-9773 The Keith Black 390 Hypereutectic alloy is cast in a permanent
S&S Button Style Keepers available in different thickness to con- steel mold.
trol wristpin end play which varies with bore size. Button style keep- Engine Pan 1340cc 1340cc
ers must be fully supported by wrist pin hole. Sold in pairs. Shovel Shovel Shovel
VT No. Range Type Model FLH-FX FLH-FX FLH-FX
3 5/8” Bore Years 1941-79 1980-84 1980-84
C.I.D. 74” 80” 80”
11-2165 STD to +.030 Teflon
Bore 3.438” 3.498” 3.498”
11-2166 +.040 to +.070 Teflon Stroke 3.969” 4.250” 4.250”
3 7/16” and 3 1/2” Bore Head Type .656 Dome .426 Dome
11-2168 STD to +.040 Teflon Cyl Height 5.330” 5.330” 5.330”
11-2169 +.050 to +.090 Teflon Comp. Ratio 8.5:1 8.0:1 9.5:1
SHOP TIP Piston Installation
Caution: Do not install piston pin without lubricating it first with motor oil or assembly lube. STD 11-2200 11-2234 11-2251
Touch up outer edges of piston pins with emery cloth before installation.
1. Refer to applicable service manual for proper installation methods. .005 11-2201 11-2235 11-2252
2. Piston should be measured front-to-rear at the base of piston skirt, perpendicular to wrist .010 11-2202 11-2236 11-2253
pin.
3. Piston should be set-up with the following tolerances: .020 11-2203 11-2237 11-2254
Recommended piston/cylinder running clearances:
Minimum Maximum Preferred .030 11-2204 11-2238 11-2255
Evolution® Models .0015 .0022 .002 .040 11-2205 11-2239 11-2256
(Aluminum Cylinders)
Big Twin Models .0015 .003 .0025 .050 11-2206 — —
(Cast Iron Cylinders) .060 11-2207 — —
Sportster Models .003 .004 .0035
(Cast Iron Cylinders) .070 11-2208 — —
Specifications for ring end-gap are supplied with the ring sets and vary by type and size. .080 11-2209 — —
Note: Run engine at moderate speeds for at least 500 miles, avoiding excessive running in
lower gears, in order to properly break-in new pistons and rings.

483
Knucklehead Gaskets
Replica Gaskets OE Quality Since 1967
15-0526

GBTM Top End Kits include all gaskets and O-rings including
15-0507
pushrod corks from the cylinder base and up. Perfect for
Piston and Valve jobs.
Complete Gasket Kit for Knuckle.
Fits Big Twin OHV
VT No. Type Year Brand
VT No. OEM Years Model
15-0758 Replica 1937-40 GB
15-0711 17034-38 1941-47 Knuckle
15-0530 Replica 1941-47 GB
15-0526 — 1941-47 Knuckle, Replica
15-0507 Standard 1941-47 GB
15-0820 17034-38 1941-47 Knuckle, James
15-0800 Standard 1941-47 James

15-0268 15-0228

A B Head Gaskets.
VT No. Year Model Type
15-0739 1930-36 VL Copper
15-0228 1936-48 VL Copper
15-0268 1936-47 Knuckle Copper
Base Gaskets.
VT No. Year Model Brand
15-0412 1930-36 VL GB
7411-2 14-0108 1936-48 UL GB
1936-47 Knuckle GB
15-1227 1936-47 All W/Metal
C 15-1290
15-1290 1936-47 All W/Bead

Left Side Engine Case Seals.


7410-1 14-0965 VT No. # OEM Year Model
7411-2 A 24776-40 1936-54 61-74-80
14-0965 24031-55 1955-68 BT, OE type
7410-55 C 24031-55 1955-68 BT
7410-1 C 24031-55 1955-68 BT, Colony
7410-1-OSC Oversize 1955-68 .002
7410-1-USC Undersize 1955-68 .002
7410-55 14-0177 14-0177 Seal only For above
14-0185 B 24031-69 1969 only BT
14-0108 B 12026B 1970-99 74 & 80 BT, 5 pk.
10-8284 Kit 1970-99 74 & 80
Note: 7410-1 & 7410-55 are a screw-in insert with integral seal.
14-0965 is stock type screw-in without seal. 7411-2, 8211-2 both
10-8284 include seal, spacer & snap ring.

484
15-0605
Pan-Shovel Gasket Sets
15-1600

15-1607
15-0604
GB Top End Kits include all gaskets and O-rings including
TM

pushrod corks from the cylinder base and up. Perfect for

CLASSIC
Piston and Valve jobs.
Fits Big Twin OHV Top End
VT No. OEM Year Model
15-0604 17034-48 1948-65 Panhead
15-0605 17034-66 1966-77 Shovelhead
Complete Gasket Sets Big Twin Models
15-0606 17034-78 1978-85 Shovelhead
VT No. OEM Application
15-0511 15-1600 17029-66 1966-84 FL
Top End Kits Big Twin Models
15-1607 17034-48B 1948-84 FL
15-0823

GBTM Complete Gasket Kits include all of the gaskets, seals


and O-rings necessary to rebuild each model listed. Models
which require quad pushrod seals include quad type. Head
gaskets are Teflon, all other components are stock replace-
ment type.
Fits Big Twin OHV Complete Engine James Top End Sets.
VT No. OEM Year Model VT No. OEM Years Model
15-0508 17028-48 1948-65 Panhead 15-0821 17034-48 1948-65 Panhead
15-0509 17029-66 1966-77 Shovelhead 4-Speed (Teflon Head Gaskets)
15-0510 17029-70 1970-77 Shovelhead 5-Speed
15-1186 — 1948-65 Panhead
15-0511 17029-79 1978-84 Shovel 4-Speed
(Fire Ring Head Gaskets)
15-0512 17029-80 1980-85 Shovelhead
15-0823 17034-66 1966-84 Shovelhead
James Gasket Sets
15-0803 (Teflon Head Gaskets/Quad Pushrod Seals)
for Big Twin. Top qual-
ity gaskets are avail- 15-1187 — 1966-84 Shovelhead
able as complete (Fire Ring Head Gaskets)
15-1188 — 1978-84 Shovelhead 35/8” Big Bore
sets, motor sets or
(Teflon Head Gaskets/Steel Base Gaskets)
top end sets. Contain
gaskets, oil seals and 15-1216 15-0887
O-rings necessary for
a complete rebuild.

Complete Engine Gasket Sets Big Twin O.H.V.


James OEM Years Model
15-0801 17028-48 1948-65 Panhead
Fire Ring Head Gasket Set for 1966-84 Shovelheads. Includes
(Teflon Head Gaskets Thick and Thick Pan Cover Gaskets)
head gaskets, exhaust port gasket and intake manifold seals
15-0804 17029-66 1966-84 Shovelhead
only.
(Teflon Head Gaskets)
VT No. Type
15-0803 17029-70A 1966-84 Shovelhead
15-1216 Fire Ring
(Fire Ring Head Gaskets)
15-0887 Fire Ring with Bead
*Note: 15-0804 includes primary gaskets & seals. 15-0801
does not.
485
4-Speed Transmission
17-0026 17-0025

17-0026 17-0026
17-0000

17-0035
with chrome kick cover
and arm

With replica
early kick 17-0035
arm

17-0004
4-Speed Transmissions include ReplicaTM Cast Case, internal
parts, kicker cover and components, clutch rod, throwout bearing,
natural finish ratchet top with chrome dust cover, arm, mount
studs, clutch hub nut, seal and key, fully assembled for Big Twins.
All are 3.00 ratio FL style.
• 1936-64 models feature original style case
VT No. 43-9149 with early style main drive gear and
44 rollers and 2:1 ratio speedo drive gear for kick start only. Motor Shop Assembles
• VT No. 17-0025 and 17-0035 (Jockey Type) for 1936-64 feature 10 Transmissions Per
chrome kick cover and chrome offset kicker arm. Batch
• 17-0026 and 17-0000 feature original style aluminum kick cover
and early 1-piece black kick arm for kick start only.
• 17-0004 fits electric start primary cover
VT No. Year Type
17-0025 1936-64 Ratchet
17-0026 1936-64 Ratchet
17-0004 1965-69 Ratchet
17-0035 1936-64 Jockey
17-0000 1936-64 Jockey

486
4-Speed Replica
Transmissions
1970-84 Ratchet Top
Style Pictured

17-0017

17-0005
1984-85 FXST, 1985-86 FXWG 4 Speed Transmission 17-0013
Assembly includes all internal parts assembled in a replica
case, chrome kicker cover and components, rotary top, mount 4-Speed Transmissions include Replica Cast Case internal
TM

studs and clutch hub nut. Fully assembled unit will accept belt parts, chrome kicker cover and components, clutch rod,

CLASSIC
or chain final rear drive and features later mainshaft to accept throwout bearing, natural finish ratchet top with chrome dust
1984-90 clutch hub and components. Fits FXB models by sub- cover, arm, mount studs, clutch hub nut, seal and key, fully
stitution of rotary shift linkage. assembled for Big Twins.
VT No. 17-0017 • 1970-84 models feature case with mount lugs to accept alu-
minum inner primary covers. Speedo drive gear supplied is
1:1 ratio. Torrington needle bearings used throughout. VT
No.’s 17-0012, 17-0013 will accept belt or chain final rear
drive which accepts electric start.
Note: The shift pattern will be reversed when installed in mid-
shift models as it has the FL type ratchet top to be used with
forward controls.
VT No. Ratio Year
17-0005 Left Side View 17-0005 3.00 1970-84 FLH
17-0006 2.44 1970-84 FX
17-0012* 3.00 1970-84 FL with Rotary Top
17-0013* 2.44 1970-84 FX with Rotary Top
17-0005 *Note: Available with 1979-85 type with Rotary Top.
Installed

5 Speed Conversion
21-4750
43-1051 17-0015

43-4606

S&S 5-Speed Transmission Case for 4-Speed Big Twins. The


4-5 Speed case is designed for 4-Speed Big Twin frames and
includes shift lever adjustment screw, shifter shaft guide, all
studs and dowel pins required for assembly. Requires shorter
countershaft for assembly and countershaft needle bearing for
assembly.
VT No. Item 5-Speed Transmission as pictured, direct bolt in replacement
43-1051 Case Assembly on 1970-84, for the 4-speed unit. Completely assembled using
17-0548 Shorter Countershaft replica gears, shafts and transmission case. All internal parts
12-0394 Countershaft Needle Bearing interchange with stock 5-speed components. Available with late
43-4605 FX Starter/Battery Box Bracket clutch release mechanism. Use 1980-84 FXR 5-speed trans-
43-4606 FL Starter/Battery Box Bracket mission sprocket with offset so teeth are closer to trans case.
21-4750 FX Shifter Linkage Kit Inner primary must be clearanced for final fitting. Available with
21-4756 FL Shifter Linkage Kit late clutch release mechanism for 1987-up type cable.
VT No. 17-0015
487
Trans Cases 1965-E79 Big Twin 4
Speed Transmission
Case and Ratchet Top
43-9098 Set. Both parts are in a
natural alloy finish. Case
accepts Torrington 4th gear
bearing VT No. 12-0300.
FLH style ratchet top gives
1 down, 3 up shift pattern
and is assembled with all
internal parts, including
chrome dust cover and
arm.
VT No. 43-0550
1936-64 Big Twin
Transmission Case
replaces 34700-36.
Includes main drive case
race and countershaft
bushings installed. Order
43-9105 43-0783 studs separately. Case will
accept reverse gear idler
shaft.
43-9104 VT No. Item
43-9149 Case
12-2108 Kick Cover Studs
12-2104 Mount Studs

43-9102

4-Speed Transmission Cases.


VT No. OEM # Years Brand
Ratchet Type
43-9101 34701-65A 1965-E78 STD
43-9156 34701-65A 1965-E78 V-Twin
43-9098 34702-78 1 L1977-E79 STD
43-9105 34702-78 1 L1977-E79 V-Twin
Rotary Type
43-0783 34702-80 2 1979-84 V-Twin 1936-64 Big Twin 4-Speed Transmission Case and Ratchet
43-9102 34702-80 2 1979-84 STD Top Set. Both parts are in natural alloy finish. Case includes
43-0783 34702-80 2 1979-84 V-Twin main drive race and countershaft bushings installed. Ratchet
43-9104 34714-82A 2 1985-86 ST FXS STD top with FLH style pattern is assembled with all internal parts
1. Uses the Torrington style 4th gear bearing VT. 12-0300 and accepts reverse gear
idler shaft. including chrome dust cover and arm. Screws included.
2. Can also be used on 1981-84 models belt or chain drive with Torrington style
4th gear bearing VT No. 12-0300 and 17-0101 bearing retainer and 17-9883 VT No. 43-0551
housing for kicker side.
12-2104
Transmission Top Cover Screw Kit. Stock fasteners
& special vent screw fits Big Twin 4-Speed models.

Chrome Cadmium Parkerized Year Type


8147-13 8148-13 — 1936-78 Stock Slot
8750-14 — 1936-64 Allen
9612-13 9613-13 9620-13 1936-55 Stock Oval
2103-13 2104-13 — 1950-53 Phillips Oval Trans Mount Case Studs are heat treated as origi-
8748-12 8749-12 — 1965-79 Allen nal for 4-Speeds. Available in set of 4.

VT No. OEM Type Year Brand


12-2104 34723-47 Stock 1948-83 Replica
9654-4 34723-47 Stock As Above Colony
12-2105 34724-36 Oversize 1936-83 Replica
9655-4 34724-36 Oversize As Above Colony
12-2124 34722-36 Stock 1936-47 Replica
9653-4 34722-36 Stock As Above Colony
12-2112* 34725-26 Aligning 1936-83 Replica
*Note: Use for rigidity when 4-speed belt drive is used

488
17-6650

A
17-6659

B
Trans Mount Plates

17-6651 C D 17-6658
Steel Transmission Mount Plates.
VT No. # OEM Fits Finish
17-6660 47698-36 1936-57 Chrome
17-6654 47698-36 1936-57 Black
17-6650 A 47698-36 1936-84 74 & 80 BT Chrome Replica Big Twin Trans Plate Kit includes adjuster strap and
47698-65 Rigid/S Arm 4-Speed all hardware necessary for installation.
17-6657 As Above Black VT No. Finish Year

CLASSIC
17-6659 B 47698-58A 1958-84 4-Speed Chrome 17-0244 Chrome 1936-57
17-6653 47698-58A As Above Black 17-0245 Parkerized 1936-57
17-6651 C Custom Fits Rigid mount Zinc 17-0246 Chrome 1958-64
5-Speed Transmission 17-0247 Black 1958-64
in 4-Speed, Paughco Frame
17-6658 D Custom Fits 4-Speed Trans Chrome
in 5-Speed, Paughco Frame

1936-64 Big Twin Adjusting Strap Kit 17-7660 17-7661


includes strap, adjusting screw and
mount bolts. Adjustable Transmission Plate for 1936-84 Big Twin 4-Spd
VT No. Finish features built in adjuster screws for positive and even adjust-
17-0235 Parkerized ment.
17-0236 Chrome VT No. Finish
B 17-7660 Chrome
17-7661 Black
17-6655
17-0790
17-0860
A
17-0110

17-6655
Installed Billet Offset Transmission Plates for 4-Speeds.
VT No. Offset
17-0790 1/4”
17-0860 3/4”
Big Twin Transmission Mount Kit include bolts and washers
necessary for installation.
VT No. Year Finish
8231-26 1936-64 Chrome
8232-26 1936-64 Cadmium
(A) Transmission Adjuster Kit includes 3 pieces as shown 9695-26 1936-64 Parkerized
allowing the late model transmission case to be secured & 7602-11 1936-64 Acorn
adjusted. Strap & adjuster bolt available separately, for use on 37-9158 Biter Washer for Above
1936-64 model Big Twin. 9418-19 1965-76 Chrome
VT No. OEM Item Finish 9419-19 1965-76 Zinc 9418-19 9419-19
17-0110 Kit Adjusting Set, 3 piece Chrome 9420-21 1977-86 Chrome
17-0108 47720-36 Strap Chrome 9421-21 1977-86 Zinc
17-0109 47720-36 Strap Black
Rigid Frame Transmission Plate Spacer will
17-0107 34735-36 Adjuster Chrome
raise trans position on 1936-57 frames.
9735-1 34735-36 Adjuster Chrome
VT No. 31-0491
9737-1 As Above Parkerized
Transmission Bolt Lock Tab replaces 34747-65
9736-1 As Above Cadmium
will lock the front 2 bolts securing the transmis-
(B) Even Pull Kit allows a more positive even trans adjustment. sion plate to frame on 1965-84 Big Twin.
For use on late style trans assembly in a rigid frame. VT No. 17-0943
VT No. 17-6655

489
4-Speed BT Transmission Gears & Shafts
Refer to opposite page for photo regarding this listing.
Gear #of Teeth Ratio Model Year VT No. Motor Shop Jims Andrews OEM Note #
Mainshaft Gears
1st & 2nd 15 x 20 Stock UL/FL 1938-58 17-0539 — — 17-1093 35282-36 1 A
1st & 2nd 15 x 20 Stock FL/FLH 1959-84 17-0197 — — 17-1091 35282-59 A
1st & 2nd 17 x 20 Stock FX/FXE 1974-79 17-0198 — — — 35282-74 A
1st & 2nd 17 x 25 Stock FX/FXE 1980-85 17-0542 — — — 35282-79 A
3rd 24 Stock UL/FL 1938-58 17-9829 — — 17-1048 35306-36 2 B
3rd 24 Stock FL/FX 1959-85 17-0188 — — — 35306-59 B
3rd 24 Stock FL/FX 1959-85 — 17-0545 — 17-8230 35306-59 3 C
3rd 23 1.35:1 FL/FX 1937-85 17-9901 — — 17-9755 4 B
4th 26 Stock FL/FX 1941-76 17-0194 — — 17-8231 35065-65B D
4th 26 Stock FL/FX 1977-85 17-0195 — — 17-8232 35067-77 5 D
3-4 Shift Clutch FL/FX 1941-85 17-0113 17-0114 — 17-8234 35440-38 12 E
3-4 Shift Fork FL/FX 1941-85 17-0115 17-0122 — 17-9750 34158-36 6 F
Countershaft Gears
1st 26 Stock UL/FL 1936-85 17-0199 — — 17-1092 35765-36 G
1st 24 Stock FX/FXE 1974-85 17-0196 — — — 35717-74 G
2nd 21 Stock FL/FX 1936-85 17-0189 — — 17-8229 35751-36 H
2nd 24 Stock FXWG 1980-85 17-9753 — — — 35751-79 H
3rd & 4th 15 x 17 Stock FL/FX 1941-75 17-0200 — — 17-8236 35713-36 I
3rd & 4th 15 x 17 Stock FL/FX 1976-84 17-0201 — — 17-8237 35716-76 I
1-2 Shift Clutch FL/FX 1941-85 17-0112 17-0114 — 17-8233 35665-36 J
1-2 Shift Fork FL/FX 1941-85 17-0116 17-0122 — 17-9750 34159-36 6 K
Speedo Drive FL/FLH 1937-E61 17-9160 — — — 35635-36 L
Speedo Drive FL/FLH L1961-68 17-9161 — — — 35635-62 L
Speedo Drive FL/FLH 1969-80 17-0094 — — — 35635-69 7 L
Counter/Mainshafts
Mainshaft FL/FLH 1937-64 17-0139 17-0223 — 17-8500 35039-50 M
Mainshaft FL/FLH 1965-69 17-0140 17-0224 — 17-8501 35039-65 M
Mainshaft FL/FX 1970-84 17-0141 17-0142 — 17-8502 35039-70 M
Mainshaft FL/FX L80-E84 17-0144 — — — 35039-80 M
Mainshaft FL/FX 1985-86 — — — 17-8503 35039-85 8 M
Countershaft FL/FX 1936-75 17-0128 17-0325 17-0125 17-7650 35614-65 N
Countershaft FL/FX 1976-79 17-0129 17-0326 17-0131 17-7651 35614-76 N
Countershaft FL/FX 1980-85 17-0130 17-0327 17-0138 17-0137 35614-80 N
Gear Sets
1st 17 x 20 2.44:1 FL/FX 1937-85 17-0190 — — 17-8225 — 9 A,G
1st 16 x 20 2.60:1 FL/FX 17-0191 — — 17-8226 — A,G
1st 15 x 20 3.00:1 FL/FX 1938-58 17-0202 — — — — AB
1st 15 x 20 3.00:1 FL/FX 1938-58 — — — 17-1052 — 1, 10 A,G
1st 15 x 20 3.00:1 FL/FX 1959-85 — — — 17-1049 — 10 A,G
1st &2nd 2.24 1st & 1.65 2nd FL/FX 1937-85 17-0060 — — 17-6656 — A,G
3rd 1.35:1 FL/FX 1937-75 — — — 17-8227 — B, I
3rd 1.35:1 FL/FX 1976-85 17-9158 — — 17-8228 — B, I
Complete Gear Sets include A, B, C, D, E, F, G, H, I, J
2.44 1st, 1.35 3rd FL/FX 1936-76 — — — 17-6000 — 11
2.44 1st, 1.35 3rd FL/FX 1977-84 — — — 17-6004 — 11
2.44 1st, 1.23 3rd FL/FX 1936-76 — — — 17-6001 — 9, 11
2.44 1st, 1.23 3rd FL/FX 1977-84 — — — 17-6005 — 9, 11
2.60 1st, 1.35 3rd FL/FX 1936-76 — — — 17-6002 — 11
2.60 1st, 1.35 3rd FL/FX 1977-84 17-6027 — — 17-6006 — 11
2.60 1st, 1.23 3rd FL/FX 1936-76 — — — 17-6003 — 11
2.60 1st, 1.23 3rd FL/FX 1977-84 17-6028 — — 17-6007 — 11
17-0190 17-8226

17-0539
Notes: Reverse & 3-Speed Big Twin Transmission Parts
1. 1-2 Cluster has no rear counterbore and requires short length 1936-58 early third gear. VT No. OEM Description
2. V-Twin gear has bronze bushing. Andrews gear is machined to size no bushing is used. 17-9876 33231-64 Idler Spacer Washer
3. Motor Shop and Andrews Gear features ball milled lead in ramps. Can be used in early transmission, requires
17-9877 33626-72 H. Shift Mirror Mount
late type 1959-85 1-2 Cluster.
4. Replacement for 1.35:1 3rd Gear Set only. 17-9878 33791-66 3-Speed Shift Gate, Police Type
5. Andrews Gear is updated type with O-Ring groove. 43-9106 34800-65 3-Speed Lid Assembly
6. Sifton and Andrews Shift Forks sold in sets only included 1 each, lead main and counter. 17-9888 35073-70 Low Gear Mainshaft
7. Use VT No. 36-0810 Speedo Drive for 17-9160 use 36-0812 drive for 17-0094. 17-9890 35762-39 Countershaft Low, 3-Speed & Rev
8. For Rear Belt Drive Models 17-9892 36140-36 Idler Gear
9. Stock FX ratio
17-9893 36150-31 Bushing Idler Gear
10. Stock FL ratio.
11. Does not include Mainshaft and Countershaft 17-9894 36158-36 Idler Shaft
12. SiftonTM Shift Clutch Sold as set includes 1 each, main and counter.

490
4-Speed Big Twin
Refer to
opposite
page for
the
parts
listing.

17-0545

CLASSIC
10-2548

10-0729 10-0730
Replacement BT Transmission Bushings for 1941-85 3 & 4-
Speed.
VT No. OEM Application
10-0729 35789-36 Countershaft Low 1936-85
10-0734 35789-36 As Above, Jims
10-0730 35791-36 Countershaft Second
10-0735 35791-36 As Above, Jims
10-0727 35094-65 Main Drive Gear 1941-85
Sifton 1936-69 Big Twin Mainshafts are made to factory prints 10-2548 35094-65 As Above Motor Shop
for 4 Speed models. 10-2487 As Above Andrews Gear
VT No. OEM Years 10-0728 35322-38 Mainshaft Second & Third
17-0223 35039-50 1936-64 Handshift Models Only
17-0224 35039-65 1965-69 10-0738 35322-38 As Above, Jims
17-0142 35039-70B 1970-79 17-0352,
17-0144 35039-80 L1980-E84 17-8232
Big Twin Countershaft/Mainshaft
Rollers set of 88 used.
88 Pack 100 Pack OEM Size 17-0194
17-0145 12-4576 9084 Standard
Main Drive Gear. V-Twin Brand includes bushing and seal
17-0146 12-4577 9085 .0004
installed. Andrews brand includes installed bushing only. Order
12-4608 12-4578 9086 .0006
seal separate for Andrews brand.
17-0147 12-4579 .0008
VT No. OEM Year Brand
17-0148 12-4580 .0010
17-0194 35065-65B 1941-76 V-Twin
17-8231 35065-65B 1941-76 Andrews
17-0195 35067-77 1977-85 V-Twin
Genuine Torrington Needle Bearings feature 17-8232 35067-77 1977-85 Andrews with
full compliment roller design. 35067-84 O-Ring Groove
VT No. OEM Type/Use 17-0352 As Above 1977-85 Sifton
12-0316 9058 BT 1958-99, Cam 10-0727 35094-65 Bushing OE
12-0326 35690-54 Closed Trans, BT 10-2548 35094-65 Bushing V-Twin
12-0316 12-0327 35961-52 Open, Trans, BT 10-2487* 35094-65 Bushing Andrews
12-0300 8905 MD Gear, 1977-81 BT 14-0106 12013A All Gear Seal, 5 pack
12-0349 8906 MD Gear, 1982-85 BT *Note: Bushing to fit Andrews 4th gear only.
Note the bearing surface O.D. for main drive gear bearings do Oil Deflector Main Drive Gear Kit. Includes all
not interchange. parts pictured to fit 1936-64 3 & 4-Speed models.
O.D. Year Type Replaces 35211-36 lock nut.
1.6290 1941-76 Loose Rollers VT No. 17-0204
1.6235 1977-85 Full Complement
491
4-Speed Mainshaft Group

Mainshaft Group 1936-85 64”-74”-80” 3-4 Speed.


VT No. OEM Item
12-1172 375 Dowel Pin 17-0139
8114-1 700 Chrome Drain Plug 12-1103
8495-1 700 Cadmium Drain Plug 17-9761 35100-36 1936-79 Bearing Housing, Right
12-0300 8905 1977-81 Needle Bearing 17-9883 35100-79 1980-84 Bearing Housing, Right
12-0349 8906 1982-85 Needle Bearing 17-0104 35111-36 1936-79 Retaining Plate
12-0307 9020 Ball Bearing 17-0101 35111-80 1980-85 Retaining Plate
12-9937 9020 Ball Bearing, Fafner 17-0150 35125-37 1937-78 Standard Race
17-0145 9084 Standard Roller, 88 pc 17-0220 As Above Jims
17-0146 9085 .0004 Roller, 88 pc 17-0230 — 1937-78 .002 Race, Jims
17-0147 9086 .0008 Roller, 88 pc 17-0151 — 1937-78 .005 Race
17-0148 — .001 Roller, 88 pc 17-0221 As Above Jims
17-0411 1864B Bumper Plate Screw 17-0152 — 1937-78 .010 Race
37-9174 2333W 1936-79 Plate Screw 17-0222 As Above Jims
37-0557 2607 1980 Plate Screw 12-0918 35129-36 Retaining Ring
37-9173 3789A 1980-84 Plate Screw 17-0162 35130-36 1936-77 Standard .060 Washer
12-2109 24823-80 1965-85 Cover Stud Set 17-0414 — 1936-77 .065 Washer
15-0158 33295-36 Cover Gasket 17-0164 — 1936-77 .070 Washer
12-2108 33298-36 1936-64 Cover Stud Set 17-0165 — 1936-77 .080 Washer.
17-0407 33353-36 1941-77 Bumper Plate 17-0205 35159-39 1936-64 Oil Deflector
17-0408 33353-78 1978-79 Bumper Plate 17-0185 35171-37 1937-76 Main Drive Spacer
17-0409 33429-39 1939-79 Oil Deflector 12-0207 35175-38 1941-77 Spacer Key
17-0410 33429-80 1980-84 Oil Deflector 8408-1 35211-36 Sprocket Lock Nut
17-0609 34090-84 1984-85 Inner Race 17-0901 35216-36 Lock Tab
43-9149 34700-36 36-64 BT Trans Case 14-0122 35230-39 1941-78 Oil Seal
43-9101 34701-65A 1965-78 Gear Box 7805-2 As above 3 piece kit
43-9102 34702-80 L1979-81 Gear Box 14-0123 35231-36 1941-78 Cork
9620-13 34720-36 1936-55 Top Plug 17-0197 35282-59 1959-85 Low and 2nd
37-8890 34720-56 Gear Box Vent 17-0198 35282-74 1974-79 FX Low and 2nd
12-2104 34723-47 Stud, Set (4) 17-9829 35306-36 1936-58 3rd Gear
12-2105 34724-36 Stud Oversize Set (4) 17-0188 35306-59 1959-84 3rd Gear
17-0107 34735-36 Chrome Adjusting Screw 10-0728 35322-38 1941-58 3rd 2nd Gear Bushing
15-0161 34824-36 1936-78 Cover Gasket 12-0919 35337-36 3rd Retaining Ring
15-0162 34824-79 1979-84 Cover Gasket 17-0158 35365-36 Mainshaft 3rd Washer STD .063
17-0139 35039-50 1936-64 Mainshaft 17-9601 — Mainshaft 3rd Washer -.005
17-0140 35039-65 1965-69 Mainshaft 17-9602 — Mainshaft 3rd Washer -.010
17-0141 35039-70 1970-83 Mainshaft 17-9603 — Mainshaft 3rd Washer -.015
12-0518 35046-36 Bearing Nut 17-9604 — Mainshaft 3rd Washer +.005
12-1103 35046-36 Bearing Nut (Replica) 17-9605 — Mainshaft 3rd Washer +.010
17-0900 35050-40 Lockwasher 17-9606 — Mainshaft 3rd Washer +.015
17-0194 35065-65B 1941-76 Main Drive Gear 17-9607 — Mainshaft 3rd Washer +.020
17-0195 35067-77 1977-85 Main Drive Gear 17-0113 35440-38 Small Shift Clutch
17-0186 35070-77 1977-79 Main Drive Spacer 17-9830 37436-36 Mainshaft End Bushing
17-0187 35070-80 1980-81 Main Drive Spacer 14-0129 37741-67 1980-81 Oil Seal
17-0063 35070-82A 1982-85 Main Drive Spacer 14-0130 37741-82 1982-85 Oil Seal
17-9242 35079-80 1980-81 Drive Spacer Washer 17-0108 47720-36 Chrome Strap
17-0062 35070-84 1984-86 Main Drive FXWG Spacer 17-0109 47720-36 Black Strap
17-0064 35079-82A 1982 only Main Drive Spacer
17-0066 35079-84 1984 FXST Main Drive Spacer
10-0727 35094-65 1941-84 Main Drive Bushing

492
4-Speed Countershaft
17-0200

CLASSIC
Countershaft Group 1936-85 Big Twin 3 & 4 Speed. 17-9890
VT No. OEM Item
12-0527 7911 Nut, 5 pk 17-0189
17-0902 33082-16 Lockwasher, 10 pk
17-0128 35614-65 Countershaft, 1936-75
17-9890 17-0199
17-0129 35614-76 Countershaft, 1976-79
17-0130 35614-80 Countershaft, 1980-85 17-0211 35876-36 .074 As Above, 5 pk
17-0145 9084 Needle, Standard 88pc 17-0212 35877-36 .078 As Above, 5 pk
17-0146 9085 .0004 O.S. 17-0213 35878-36 .082 As Above, 5 pk
12-4608 — .0006 O.S. 17-0214 35879-36 .085 As Above, 5 pk
17-0147 9086 .0008 O.S. 17-0215 35882-36 .090 As Above, 5 pk
17-0148 — .001 O.S. 17-9160 17-0216 35883-36 .095 As Above, 5 pk
17-0126 35630-36 Lock Plate, 5 pk 17-0217 35884-36 .100 As Above, 5 pk
17-9160 35635-36 Speedo Gear 17-0225 — .0105 As Above, 5 pk
17-9161 35635-62 Speedo Gear 17-0226 — .110 As Above, 5 pk
17-0094 35635-69 1969-80 Speedo Gear 7T 17-0170 35915-36 Gear Roller Washer Left .060
17-0112 35665-36 Shift Clutch Large 17-0206 — As Above, .050
17-0200 35713-36 1936-76 Cntrshft Gear, 15-17 teeth 17-0207 — As Above, .055
17-0201 35699-76 1976-85 Cntrshft Gear, 15-17 teeth 17-0209 — As Above, .065
17-0189 35751-36 2nd Gear (21T) 1936-78 17-0210 — As Above, .070
17-0782 35751-36 2nd Gear (21T) Sifton 17-0218 — As Above, .080
17-0896 35751-36 2nd Gear (21T) Replica 17-0219 — As Above, .090
17-9753 35751-79 2nd Gear (24T) 1980-83 17-0169 35917-36 Washer
17-9890 35762-39 Low, 3-Speed and Reverse 12-0924 35920-36 Lock Ring, 10 pk
17-0199 35765-36 Low Gear 26T 1936-85 12-0327 35961-52 Needle Bearing 1977-84
17-0196 35717-74 Low Gear 24T 1974-85 FX 15-0171 36025-36 Cap Gasket, 10 pk
10-0729 35789-36 Low & Reverse Bushing 17-0127 36027-36 End Cap, Chrome
10-0730 35791-36 Low or 2nd Bushing 17-0171 36046-36 Standard Right Bushing 1937-76
12-0925 35810-36 Lock Ring, 10 pk 17-0172 As above .005 O.S. 1937-76
17-0167 35811-36 Retaining Washer, 5 pk 17-0173 36048-36 Standard Left Bushing 1937-76
17-0161 35812-36 Bearing Washer, 5 pk 17-0174 As Above .005 O.S. 1937-76
17-0123 35875-36 Washer Set 7 pc. includes .074, 17-0175 36045-76 Standard, Right Bushing 1976-79
.078, .082, .085, .090, .095, .100 17-0176 As Above .005 O.S. 1976-79
17-0179 — .050 Countershaft Washer, 5 pk 17-0177 36048-76A Standard, (R&L) Side Bushing 1976-84
17-0180 — .055 As Above, 5 pk 17-0178 As Above .005 (R&L) Bushing 1976-84
17-0181 — .060 As Above, 5 pk 17-9892 36140-36 Idler Gear Reverse
17-0182 — .065 As Above, 5 pk 17-9893 36150-31 Idler Gear Bushing
17-0183 — .070 As Above, 5 pk 17-9894 36158-36 Idler Gear Shaft
Genuine Torrington Countershaft Needle
17-0128 Bearings for 1977-85 74 & 80, 4 speed.
VT No. OEM End
17-0129
12-0326 35960-54 Closed
12-0327 35961-52 Open
Transmission Countershaft End Cap.
Clutch side. Replaces 36027-36 with
4-Speed Countershafts. gasket and screws.
VT No. Sifton Jims Andrews OEM Years VT No. 17-0127
17-0128 17-0325 17-0125 17-7650 35614-65 1936-75
17-0129 17-0326 17-0131 17-7651 35614-76 1976-79
17-0130 17-0327 17-0138 17-0137 35614-80 1980-85
493
1979-85 BT Rotary 1979-85 Rotary Tops
Transmission Top
4-Speed Rotary Top Shifter Linkage & Hardware for 1979-85 FX-FL-FXWG models.
VT No. OEM # Item U/M
17-0120 650 2 Plug, 10 pack
17-9945 2818A 3 Bolt
9656-8 — 4 Screw Set, Chrome
9657-8 — 4 Screw Set, Zinc
8905-7 — 4 Screw Set Allen
12-0702 6750 10 Shim, .005, 10 pack
12-0703 6752 11 Shim, .015, 10 pack
12-0938 11016 14 Snap Ring, 10 pack
12-0939 11036 15 Pawl Retainer, 10 pack
14-0102 12010 16 Cover Oil Seat, 5 pack
37-8856 25715-47 17 Grease Fitting, 10 pack
15-0217 25811-11 18 Switch Washer, 10 pack
10-1269 32535-48 19 Lever Washer, 5 pack
17-9947 33167-79 20 Top Cover
17-9909 33174-79 21 Shaft Cover
17-2125 As Above 21 Chrome
17-9820 33177-79 22 Lever Complete FL-FXWG
17-9933* As Above 22 Chrome Forged, Steel
17-9873 33185-79 25 Shift Rod Assembly FX-FXE
17-9869 33187-79 26 Spacer STD, 5 pack
17-9870 — 26 Spacer .005 O.S., 5 pack
17-9998 — 26 Spacer .010 O.S., 5 pack
17-9910 33188-79 27 Plunger Body
17-9872 33190-79 27A Lever Arm FL-FXWG
15-0157 33196-79 28 Cover Gasket, 10 pack 17-0010
17-0907 33197-79 29 Bolt Lock, 10 pack
17-0163 33198-79 30 SW Bushing, each
13-0124 33199-79 31 Pawl Spring, 10 pack
13-0125 33201-79 32 Carrier Spring, 10 pack
32-0043 33901-79 34 Neutral Switch
17-9905 34020-79B 35 Cam Assembly
17-9948 34020-79B 35 Cam Assembly
14-0533 34036-80 36 O.S. 1980-84, 10 pack
12-0917 34040-52 37 Retaining Ring, 10 pack 17-0010 Top View
17-0076 34062-52 38 Cam Follower
13-0130 34068-52A 38A Cam Follow Spring, 10 pack 1979-85 4-Speed Trans Top includes all parts completely
17-0115 34158-36 40 Main Shft Fork
17-0116 34159-36 41 Countershaft Fork
assembled, arm with grease fitting is chrome plated, all other
17-0118 34168-52 42 Finger Roller, 2 pack parts have a natural
12-0526 34179-33 43 Bushing Nut, 5 pack finish.
17-0906 34180-33 44 Lock Washer, 10 pack VT No. OEM Fits
17-9896 34184-79 45 Shift Finger
17-0136 34145-76 46 Fork Shaft 17-0010 33158-80 FLH
17-0058 34461-72 47 Shift Pawl Spacer 17-0011 33183-80 FXE
17-0057 34476-72 48 Shifter Pawl Shifter Top
17-9903 34494-74C 49 Pawl Carrier, OE 17-0950
17-9949 34494-74C 49 Pawl Carrier
Hardware Kit fits
17-9906 34517-80 50 Rear Pawl Stop L1979-85 4-Speed
17-9907 34518-80 51 Front Pawl Stop BT Rotary Top
17-9958 Set 50/51 Pawl Stop Set
incudes all parts
17-9904 34652-80 52 Shift Lever Shaft
17-9843 34655-79 53 Lever Complete FX-FXE except top casting,
17-9937 As Above Chrome Forged shaft cover and link-
17-9882 34658-79 54 Lever Pin, 5 pack age.
17-9874 34659-79 55 Rod Linkage FX
15-0162 34824-79 56 Cover Gasket
VT No. 17-0950
17-9911 35336-74 57 Thrust Washer, 5 pack

Jockey Top
Cam Plunger Kit includes numbers 34053-36
17-0753 cap screw, 34057-36 spring, and 8872 ball on
1936-79 hand shift models.
VT No. Item
17-9764 Kit
13-0129 Spring, 10 pack
12-0156 Ball, 50 pack
21-0216 Inner Shifter Arms fit 3 & 4 speed hand shift
1936-78 BT Hand Shift Jockey Top with alloy finish. 4 Speed transmission tops. 17-0500 has 5/16 x 24 threaded
type. Available with or without neutral switch. hole. 21-0216 is adapter arm to reverse shifting on
VT No. Type 1936-50 tops.
17-0753 Without switch VT No. OEM Year
17-0501, 17-0504 34448-36 1937-50 Parkerized
17-0754 With switch
17-0500 17-0501 34448-36 1937-50 Zinc
17-0500 34448-51 1951-65 Zinc
494 21-0216 — 1936-50 Zinc
1952-79 BT Ratchet Top
17-0045

CLASSIC
1952-79 Big Twin Ratchet Top Parts. Ratchet Top Assembly. Complete assembled unit replaces
VT No. # OEM Item
34799-65 features cast shifter drum, chrome arm & cover, and
12-1162 4 623 Roll Pin
17-0079 6 1369 Phil. Screw, 10 pk natural finish or chrome top casting. FLH type is 1 down, 3 up
17-0078 7 1608 Screw, 10 pk shift pattern, FX is 1 up and 3 down pattern
17-0077 9 1764 Screw, 6 pk VT No. Type Item Brand Type
8148-13 10 1765W Cadmium Screw
11 1766W Set 17-0050 Plain Complete VT FL
21-1987 12 1767W Chrome Lever Screw, 12 pk 17-0045 Chrome Complete VT FL
17-0074 13 1772W Screw, 5 pack 17-0852 Plain Complete VT FX
12-1171 33 9106A Pawl Carrier Pin
17-0875 Chrome Complete VT FX
12-0702 21 6750 Shim .005”
12-0703 22 6752 Shim .015” 17-0105 Plain Top Casting Only STD —
17-9751 23 6754 Shim 3/32” 17-0106 Plain Top Casting Only VT —
10-1257 22 Shim .007 17-0232 Chrome Top Casting Only VT —
13-0126 38 33390-26 Gear Spring, 10 pk
17-9765 45 33960-36A Gear 1952-78 Big Twin Ratchet Top Shift Cam
17-9766 47 34019-73 Shift Cam, FL only Follower Kit includes bolt, follower, spring
17-0208 47 44006-76 Shift Cam, FX and lock tab.
17-0133 49 34030-36 Cam Shaft Handshift
17-0134 49 34031-41 Cam Shaft Footshift VT No. 17-0750
14-0117 50 34036-36 Oil Seal
Gear Box Vent Screw replaces 34720-56 in 1936-84 4-
17-0132 51 34050-36 Lock Screw, each
17-0076 52 34062-52 Cam Follower spd transmissions, chrome finish, sold each.
17-0075 53 34064-52 Cam Bolt VT No. 37-8890
17-0916 54 34066-52 Lock Tab, 10 pk
13-0130 55 34068-52A Spring Transmission Top Cover Screw Kit. Stock fasteners
17-0135 57 34140-36 Fork Shaft 1936-76 & special vent screw fits Big Twin 4-Speed models.
17-0136 57 34145-76 Fork Shaft 1977-84
17-0115 58 34158-36 Main Shift Fork
Chrome Cadmium Parkerized Year Type
17-0116 59 34159-36 Counter Shift Fork
17-0097 60 34165-36 Shifter Finger 8147-13 8148-13 — 1936-78 Stock Slot
17-0117 61 34168-39 Finger Roller Pair 8750-14 — 1936-64 Allen
17-0096 62 34175-36 Bushing Fork 9612-13 9613-13 9620-13 1936-55 Stock Oval
12-0526 63 34179-33 Nut, Bushing, 5 pk
17-0906 64 34180-33 Lock Tab, 10 pk 2103-13 2104-13 — 1950-53 Phillips Oval
17-0069 65 34182-76 Shift Finger, Late 76-79 8748-12 8749-12 — 1965-79 Allen
10-0725 68 34435-52 Shaft Bushing Footshift Models
10-0732 68 34430-36 Shaft Bushing Handshift Models Only
21-0202 69 34447-52 Chrome Lever
21-0195 70 34447-74 FX Lever, Chrome
17-9767 71 34453-52 Shifter Shaft
17-0073 72 34477-53 Shifter Pawl, Left
Pair 73 34478-53 Shifter Pawl, Right
17-0068 74 34478-75 Shifter Pawl, Late
13-0133 75 34482-53 Pawl Spring, 10 pk 21-0208 21-0210
17-0071 76 34488-52B Pawl Carrier
10-0726 77 34498-52 Pawl Bushing
21-0209
13-0134 78 34500-52A Carrier Spring, 10 pk
17-0070 79 34525-54 Pawl Retainer
21-0214
17-0103 80 34551-52 Shift Cover, Aluminum Chrome Dust Shield and Shifter Lever Set complete with
17-0102 80 34551-52 Shift Cover, Chrome
15-0159 81 34552-52 Cover Gasket
mounting hardware.
21-0200 82 34555-52 Chrome Cover VT No. Fits Type
21-0201 83 34555-74 FX Chrome Cover 21-0210 1952-E78 FL, Covers Ratchet Drum Full
17-9895 84 34560-52 Adapter Plate 21-0208 1952-E79 FL Stock
15-0160 87 34565-52 Plate Gasket
17-0050 95 34799-65 Shift Top, Complete 21-0214 1974-E79 FX Stock
17-0105 97 34803-59 Shift Top, Bare 21-0209 1974-E79 FX, Covers Ratchet Drum Stock
15-0161 98 34824-36 Top Gasket
495
4-Speed Trans Parts

17-0132

17-0114 Shifter Fork Group


Big Twin Transmission 1936-78 3 & 4 Speed.
VT No. OEM Item Note
17-0133 34030-36 Shift Cam Shaft Hand Shift
17-0134 34031-41 Shift Cam Shaft Foot Shift
14-0117 34036-36 Oil Seal 1936-79
17-0112 17-0113 14-0533 34036-80 Oil Seal 1980-85
Shifter Clutches for 1936-85 4-speed BT. 17-0132 34050-36 Lockscrew Each
Sifton VT No. Andrews Fits 17-0135 34140-36 Shift Fork Shaft 1936-76
17-0250 17-0112 17-8233 Countershaft, Large 1-2 17-0136 34145-76 Fork Shaft 1977-84
12-0939 11036 Snap Ring, Shaft 1977-84
17-0251 17-0113 17-8234 Mainshaft, Small 3-4
17-0115 34158-36 Shift Fork Main
— 17-0114 Set of Clutches includes one each number 17-0116 34159-36 Shift Fork Countershaft
17-9750 — Fork Set Andrews
17-0097 34165-36 Shift Finger 1936-E76
17-0069 34182-76 Shift Finger L76-E79
17-0117 34168-39 Finger Roller, pair 1939-78
17-0118 34168-52 Finger Roller, pair 1979-84
17-0096 34175-36 Finger Bushing 1936-84
12-0526 34179-33 Bushing Nut (5) 1936-84
12-0702 6750 Fork Shim .005 10 pk
10-1257 — Fork Shim .007 10 pk
12-0703 6752 Fork Shim .015 10 pk
17-9154 17-9751 6754 Fork Shim 3/32 10 pk
10-0732 34430-36 Shaft Bushing Hand Shift
Shift Fork Shaft 10-0725 34435-52 Shaft Bushing Foot Shift
Kits include shaft, Shifter Fork Nut Kit includes 2 nuts, 2
lock screw, finger, locks, fits 1936-84 3- & 4-speed Big
rollers, seal, bush- Twins and 1936-73 45’s.
ing, nuts, locks, VT No. 17-2121
shims and spacer
for years listed. Steel Big Twin Shifter Forks for 1936-85 4-speeds.
Order forks sepa- VT No. OEM Fits Brand
rately. 17-0115 34158-36 Mainshaft V-Twin
VT No. Years 17-0116 34159-36 Countershaft V-Twin
17-9154 1936-75 17-0122 Pair Set Sifton
17-9155 1976-78 17-9750 34158+9-36 Set Andrews
17-9156 1979-84

Lock Tabs
17-2120 74-80 Transmission Transmission Lock Kit contains lock tabs &
Hardware Kit. Includes snap rings needed when rebuilding 74 & 80
all locks, springs, keys 4-speed transmission.
retaining rings and clips VT No. 17-0926
for all 4 speeds. All the Lock Tab Assortment
hard to get small parts. for all Big Twin and XL’s,
70 pieces, greater
quantity of more popu-
lar types, carded for dis-
play and removal.
VT No. Fits Type VT No. 17-0940
17-2120 1936-79 Ratchet Top
17-2122 1979-84 Rotary Top

496
4 Speed Transmission Gaskets Seal Kits
17-6008 17-6010 15-0614

15-0783
17-6020
17-6009

CLASSIC
Deluxe 4-Speed Transmission Gasket Kits include all seals,
corks, locks and gaskets as the factory number, the
kit replaces.
Jims Hardware & Rebuild Kit includes bushings, locks, keys VT No. OEM Years
and snap rings for completing a 4 Speed trans rebuild. James 15-0614 33031-65A 1936-79
gasket set included. 15-0783 1936-79
VT No. Years 15-0620 33031-80 1980-84
17-6008 1936-76 Big Twin 4-Speed
17-6009 1976-E77 Transmission Main Seal Kit fits
17-6010 L1977-79 1936-84, includes seals for
17-6020 1980-85 clutch hub, main drive gear and
15-0608 main shaft, cork and sprocket
lock tab.
14-0684 Sifton James Year
14-0684 15-1164 1936-79
— 15-1238 1980-81
— 15-1165 1982-84
4-Speed Mainshaft Spacer and
Seal Kit includes coated seal,
correct spacer, nut and locktab.
VT No. Years
17-0766 1937-76
17-0767 1977-78
15-0610
17-0769 1979
17-0768 1981-82
17-0770 1983-85
7805-2
14-0187

Mainshaft Seals fits 1936-85, 74 & 80 4-Speed models.


James VT No. OEM Years/Type
— 7805-2* 35230-39 39-80 Kit, Complete
14-0637 14-0122 35230-39 39-80 Double Lip
15-0612 — 14-0187 35230-39 39-80 Double Lip Coated
Transmission Gasket Sets. Complete gasket and oil seal kit list- 14-0645 14-0129 37741-67 79-81 Rubber
ed below for individual application for 4 Speed models. 14-0646 14-0130 37741-82 81-85 Rubber
James GB No. OEM Year — 12-0207 35175-38 38-77 Key
15-0836 15-0608 33031-36 1936-64 14-0638 14-0123 35231-36 36-76 Cork
15-0836 15-0609 33031-65 1965-69 *Note: Kit includes key & cork.
15-0836 15-0610 33031-70 1970-79
15-0836 15-0612 33031-80 1980-85

497
4-Speed Kick Start Kits
22-1020
Installed

22-1042
Installed

22-1042

Heavy Duty Kickstart Kit features a chrome smooth thick wall


kick cover and heavy duty kick start arm. Fits all 4-Speed Big
Twin 1936-84. Requires use of wafer type release bearing kit.
VT No. Item Year
22-1020 Kicker Kit 1936-84
18-3203 Release Kit 1936-64
18-3204 Release Kit 1965-69
18-3607 Release Kit 1970-84

22-1047

Chrome Kickstart Kit fits 1936-84 4 Speed BT completely


assembled pictured including finger shaft and clutch release fin-
ger. Gasket and chrome hex nuts are included for installation.
V-Twin Complete Kickstarter Conversion Kit converts elec- Replica Kit includes cast cover, black arm and parkerized nut
tric start 1965-86 Big Twin 4-Speed to kick start or for replace- set as shown.
ment on 1936-86 models with kick start. Kit includes a rein- VT No. Year Type
forced kick cover, chrome arm and all gears and hardware to 22-1042 1936-84 Chrome
make conversion complete. Kit available with a polished or 22-1047 1936-84 Replica
chrome plated kicker cover.
VT No. Type
22-0301 Chrome
22-0302 Polished
When Installing any type of our 74-80 kicker kits on 1980-85
4-Speeds, our VT No. 17-0101 late bearing retainer, which
incorporates a kick start stop built in is required.

498
4-Spd
BT
Kicker
Parts
74” & 80” Kicker Parts listed below will fit 1936-84 3 and 4
Speed models.
VT No. # OEM Item
17-0301 1 33175-16B Kicker Pedal
17-0300 2 33175-16 Bicycle Pedal
28-0213 3 33182-63A Kicker Rubber
17-0306 4 33213-31 Pin Kit

CLASSIC
17-0095 5 33068-54 Early Kick Arm
17-0400
17-0312 6 33096-54A Kicker Shaft
8120-3 7 33090-36 Spring Stud
13-0123 8 33085-36 Kicker Spring
Big Twin Small Parts Only Kicker Kit contains parts as pic-
17-0413 9 33080-36 Thrust Washer
tured, 16 tooth ratchet gear set, 24T crank gear, kicker shaft,
14-0115 10 33076-37 Kick Seal
ratchet spring, lock tabs, nuts and key.
10-0720 11 33288-37 Bushing Kit
VT No. 17-0412
43-0100 12 33277-36A Kick Cover
15-0158 13 33295-36 Kick Gasket 17-0324 Big Twin Kicker Shaft
12-0500 14 7977 Mainshaft Nut replaces 33096-54A. Fits
17-0903 15 33396-39 Mainshaft Lock 1936-84 BT.
12-0206 16 33393-50 Key
17-0403 17 33381-39 Kick Clutch Gear 1939-74
17-0416 17 33560-75 Kick Clutch Gear 1975-85 VT No. Type
17-0400 19 33350-36 Crank Gear 17-0312 V-Twin™
17-0334 19 33350-36 Crank Gear, Sifton 17-0317 Jims
17-0902 20 33082-16 Kick Shaft Lock 17-0324 Sifton
Longer Kickstart Shaft fits
12-0527 21 7911 Kick Shaft Nut
1937-84 Big Twin 4-speeds,
13-0128 22 33391-36 Ratchet Spring
eliminates the use of fold out
10-0721 23 33438-50 Gear Bushing
17-0401 kicker arm, the stroker I-Beam or other offset arms may be fit-
10-2486 23 As Above .005 O/S
ted.
17-0401 24 33430-50 Starter Gear, 16 Tooth
VT No. Brand
17-0402 24 33430-59 Starter Gear, 14 Tooth
17-9145 Jims
Complete Kickstarter Ratchet
17-0591 Sifton
Gear Kit contains ratchet gear,
Bumper Plate, Kickstarter.
clutch gear, spring and key
VT No. OEM Fits
way. Available with 16 or 14
17-0407 33353-36 All 1941-75 BT
tooth starter gear. Used on all
17-0408 33353-78 1978-up BT, 4 Spd.
1936-85 4 Speed Big Twin.
VT No. Type
Kicker Bumper Plate Screws replace 1864B.
17-0404 16 Tooth Kit
Used on all 1936-85 Big Twins.
17-0405 14 Tooth Kit
VT No. 17-0411
Sifton Kick
Gear/Shaft Oil Deflector Mainshaft Starter
Assembly includes Gear replaces 33429-39, fits all
large gear, corre- 1941-79 Big Twins. 33429-80 fits
sponding shaft, nut, 1980-84 Big Twins.
lock tab and thrust- VT No. OEM Fits Item
washer. 17-0409 33429-39 1941-79 BT Deflector
VT No. 17-0335 17-0410 33429-80 1980-up BT, 4 Speed Deflector
37-9134 2333W 1941-79 Screw
37-9173 3789A 1980-84 Screw

499
4-Speed
Transmission 7112-19
8113-20

Cap Acorn

Transmission Side Cover & Clutch Arm Nut Kit fits all 1936-
84 Big Twins.
VT No. Type Finish
7112-19 Acorn Chrome
8442-19 Cap Style Chrome
4-Speed Kicker Cover Stud Set.
8113-20 Hex Stock Cadmium
VT No. OEM Pc Years Type
8112-20 Hex Stock Chrome
12-2108 33298-36 9 1936-64 V-Twin
9671-20 Hex Stock Parkerized 7112-19
12-2109 33298-36 7 1965-85 V-Twin
8751-19 Extra Deep Thread for Long Studs on
24823-80 2
late models Acorn
9637-13 33298-36 9 1936-84 Colony
8752-19 Same As Above, Cap Style
24818-52 4 Parkerized

B E

4-Speed A

Trans G
F
4-Speed Mini Dipstick for
Plugs H 1936-84.
VT No. 17-0861
Transmission Fill Plugs. G. Chrome Custom Fill Plug is designed to restore “pulled”
A. Custom Fill Plug will fit all 1940-84 Big Twins. threads in the transmission side over. Fits all 1940-84 Big Twin.
VT No. Finish 7156-2 Chrome
7351-2 Chrome H. Stock Style Knurled Transmission Filler Plug available in
B. Custom Cap Style Plug fits 1940-84. chrome plated steel or brushed aluminum. Fits 1958-80 Big
8801-2 Chrome Twins.
E.-F. Stock Plug is available in standard or oversize self tapping. VT No. Finish Brand
Fits 1936-up Big Twin. 9400-1 Chrome Colony
VT No. Finish Type 9401-1 Aluminum Colony
8118-1 Chrome Standard (E) 37-9081 Chrome V-Twin
7616-1 Cadmium Standard (E) 37-9080 Alloy V-Twin
9700-1 Parkerized Standard (E)
8406-1 Chrome Oversized (F)
8407-1 Cadmium Oversized (F) Drain Plugs
Transmission Drain Plugs. 37-0095
A. Chrome dome head plug with an oversize thread and one
tap for rethreading the stripped out drain hole. Fits 1965-up
O.H.V. Big Twin and 1967-up Sportster. Magnetic Drain Plugs prevent metal particles from circulating
VT No. Type through engine and transmission cases, oil tank.
7502-2 Plug and Tap VT No. OEM Size Use
7503-1 Plug Only 37-0096 707 1
/2 x 13 74 Trans
B. Stock style of drain plug and brass gasket used on Sportster 37-0097 700 3
/8 x 24 BT Case Plug 74 & 80
transmission and motor case also oil tank with 1/2”-13 thread. 37-0095 60348-65A 1/2 x 20 74 & 80 Inner Primary
VT No. Finish 37-0098 720 5
/8 x 18 Oil Tank & Time Hole
8494-1 Chrome 37-8934 734-739 1
/8 x 27 NPT 1987-89 BT Primary
B
8495-1 Cadmium Trans, FXST-FXR
15-0194 Brass Gasket A 37-0099 739A 1
/8 x 27 NPT 1990-up BT Trans
37-9242 1
/8 x 27 NPT 1990-up BT Trans w/Hex
37-8961 718 1
/4 x 18 NPT Chain Cover
37-9217 722 3
/8 x 18 FXR Drain
500 37-9241 3
/8 NPT Tank Plug
43-0148 43-0153
4-Speed
Kicker Covers
Replica Cast Kickstart Covers for 1936-84 BT 4-spd.
VT No. OEM Years
43-0148 33277-36 1951-67
43-0153 33277-36 1937-50
43-0100 43-0101

43-0107

CLASSIC
Chrome Smooth Kicker Cover for 1936-85 4-speed Big Twins,
cover is heavy die-cast with machined flat surface. Accepts
43-0164
allen screws for mounting, includes short finger shaft & finger.
Use with release bearing kits listed.
VT No. Item
43-0107 Chrome Cover
8820-9 Allen Screws
17-9923 Finger Shaft, Short
17-1499 Finger Only
18-3203 Release Kit for 1936-64
18-3204 Release Kit for 1965-69
Kickstart Covers for 1936-84 Big Twin 4-speeds, include bush- 18-3607 Release Kit for 1970-84
ings installed.
VT No. OEM Type Years
43-0100 33277-36A Polished 1968-84 15-1523 15-0158
43-0101 33277-36A Chrome 1968-84
43-0164 33276-70 Chrome Electric Start Only
37-9177 3238W Side Plug, 10 pack
Big Twin 4 Speed Transmission Side Cover Gasket
43-0161 43-0274 replaces 33295-36.
VT No. Type
15-0158 GB
15-1035 James
15-0595 James, Silicone
15-1523 GB, Silicone
Starter Bushing fits 1941-84 Big Twin
4 -Speed.
VT No. OEM Item
10-0720 33288-37 Kit
10-2107 Sifton Standard
10-2108 As Above .005”
14-0115 33076-37 Seal, 5 pk
16-1732 — Installation Tool

Chrome Cover dresses


up clutch arm on 1936-
84 Big Twins. Acorn nut
included.
43-0274 Inside VT No. 42-0527
Finned Kicker Cover with cast finish fits 1936-84 kickstart
Big Twins. Bushings and seal installed.
VT No. Brand
43-0161 VT
43-0274 Sifton

501
Kicker Arms
Stroker Kicker
Arm Kit includes I 17-9934
17-9921 Complete Kit Beam, 1” longer
17-9150 Pedal chrome kicker arm
Only with chrome rail
17-0307
type buffalo kick
pedal and hard-
ware. Chrome Fold-Out Kicker Arms replace 33057-77, 1977-84
VT No. 17-9921 FX-XL. The 17-9934 features flat kicker pedal that spins.
VT No. Type
17-0307 Stock
17-9934 Flat Pedal Style
Complete Kick Arm And Pedal
Assembly Kit includes heavy
forged offset kick arm VT No. 17-
0308, kick pedal 17-0301 and nec-
essary hardware for easy installa-
tion.
Chrome Stroker Kick Arm VT No. Item
features forged I-Beam pro- 17-0309 Kit Complete
file for unbreakable service. 17-0308 Kick Arm
Fits 1954-85 Big Twin. 17-0309 17-0301 Kick Pedal
VT No. 17-0160
FL Kicker Arm straight style
for 1954-69 FL, FX 1971-72, to
fit with stock 2:1 exhaust only,
17-0160 fits closer to chassis, replaces
33068-54.
VT No. Item
17-0095 Chrome
17-0322 17-0095 17-0323 Black
17-0308 17-0018

Kicker Arms are constructed of forged steel for durability for


1954-84 FX-FL.
17-0351 17-0350
VT No. OEM Finish Type
17-0308 33052-71 Chrome Heavy
17-0310 As above Stainless Heavy
17-0018 As Above Chrome Standard
17-0322 33052-71 Black Standard
Replica One Piece FL Kicker Arm is forged steel for replace-
ments on 1936-53 Big Twins.
VT No. OEM Years Item
17-0048 33063-36A 1941-53 Arm, Chrome
17-0047 33063-36A 1941-53 Arm, Black
A B 17-0350 33063-36 1936-40 Arm, Black
17-0351 33063-36 1936-40 Arm, Chrome
Kickstarter Return Spring for all 1936-85 Big Twins. Kick Spring Studs.
VT No. # OEM Model Finish Fits 1936-84 Big Twin Kick Start
13-0123 A 33085-36 Big Twin Chrome VT No. OEM Finish
13-9249 A 33085-36 Big Twin Black 8119-1 33090-36 Chrome 8120-3
42-0217 B 33150-59 Big Twin Chrome Cover 8120-1 33090-36 Cadmium
9717-1 33090-36 Parkerized
8120-3 33152-59 W/screw for
attaching cover

502
17-0300 17-0044
Kicker Pedals
28-0216 17-0321

Chrome Original Bicycle Style Rubber Kicker Pedal and


Axle Assembly are available in colors. Replace 33175-16A. 17-0316 17-0320
Includes bushing, bolt and spring clip. Chrome plated pedal Replica Bicycle Style Kick Pedal features original finish
parts. We’ve Colorized The Classics! including parkerized shaft and tube with cad plated side plates
VT No. Color VT No. Color and black rubber blocks.
17-0300 Black 17-0044 Blue VT No. Item Finish
17-0043 Red 17-0316 Complete Assembly Parkerized and Cadmium
17-0041 White 17-0320 Complete Assembly, All Cadmium
Kicker Pedal Rubber Only 17-0321 Complete Assembly All Parkerized
VT No. Color VT No. Color 17-0330 Rod and Rubber Kit, 4 piece
28-0207 Black 28-0209 Red 17-0319 Center Axle
28-0208 White 28-0216 Teal Deco Plastic Replica
28-0209 Red

CLASSIC
Kicker Pedal in cadmi-
H-D Logo Kick Start Pedal replaces
um or chrome plating
33175-16TA.
17-0332 with plastic pedal.
VT No. 17-0315
VT No. Finish/Color
17-0331 Cadmium/Black
17-0301 17-0333 Chrome/Black
17-0332 Chrome/Yellow

17-0311
Kick Flat Rubber Pedal Complete Assembly includes mount Red Baron Billet Kick Pedal
bolt pin kit with bushing for 1-piece kicker arms 1936-76. includes chrome axle shaft.
Replaces 33175-16B VT No. 17-0651
VT No. Item Color
17-0301 Complete Pedal Black
17-0311 Complete Pedal White
17-2123 Shaft Only
Kick Rubber is a stock replacement of
rubber, for old style popsicle kick pedal.
VT No. Color 17-0299 17-9150
28-0213 Black
Chrome Flat Kicker Pedals.
28-0309 Black with H-D
VT No. Type
28-0214 White
17-0299 O-Ring
17-9150 Rail
Maltese Cross Kick
Pedal Assembly is con-
17-0302 17-0303 structed of Billet Alloy with
Skeleton Kick Pedal Assembly include mount bolt pin kit with chrome axle shaft.
bushing. VT No. 17-0765
VT No. Style Brand
17-0302 Chrome Skeleton VT 17-0385 17-0386
17-0329 Chrome Skeleton CCA
17-0303 Brass Skeleton VT
17-9819 Polished Brass CCA
17-0378 Axle for 17-0302 VT Alloy Billet Kicker Peg Sets.
Pedal Pin Bolt Kit fits 1931 and later Kickstart Twins. Each kit VT No. Style
contains one of the following: 4336 Pedal Pin Bolt, 33213-31 17-0385 Skull
Pedal Pin Bushing, 33215-30 Spring Washer, 7045 Lock Washer. 17-0386 Knuckle
VT No. OEM Item
17-0306 Complete Kit, 5 pack Spool Kick Pedal replaces 2091-16.
17-0046
37-9060 Chrome Kit, 5 pack Order bolt kit separately.
37-9061 Chrome Allen Kit, each VT No. Finish
17-0771 Replica Kit, each 17-0306 17-0046 Black
10-2494 33213-30 Bushing, 10 pack 17-2124 Chrome
13-9184 33215-30 Spring Washer, 10 pack 17-0459 Black, Holes
17-0459 17-0461 Chrome, Holes

503
1941-E84 FL-FX Clutch Parts

18-1127

VT No. # OEM Item VT No. # OEM Item


37-8786 1 528 Cotter Pin, 3/32 x 5/8 17-0904 53 37503-41 Clutch Nut Lockwasher
12-0900 1A 11000 Retaining Ring 12-0208 54 37523-15 Clutch Hub Key
12-0923 2 11096 Retaining Ring 18-1125 55 37549-41 Hub Friction Disc Lining w/Rivets
12-1158 5 6320 Washer, 5/16 x 11/16 x 1/16 18-3124 — As Above Nyla-Tron w/Rivets
37-0533 6 6402 Washer, 25/64 x 55/64 x 1/32 (2) 18-3153 56 37550-41A Clutch Hub Assembly including
12-9918 7 6443HW Washer, 13/32 x 11/16 x 1/16 — 71 & 60 3-Stud
37-8807 18 8226 Rivet, 3/16 x 7/32 (brass) (8) 18-3154 — As Above 5-Stud
12-0161 19 8856A Clutch Hub Bearing Ball 18-3151 56A 37550-41B Clutch Hub Bare 3-Stud
12-0344 19 9540A Clutch Hub Bearing STD Roller 18-3150 — As Above 5-Stud
12-0363 19 9541 As Above .0002 O/S 18-3612 19 37566-41A Clutch Hub Roller Retainer
12-0364 19 9542 As Above .001 O/S & 57
14-0103 21 12014 Mainshaft Nut Oil Seal 13-0138 58 37574-44 Hub Bearing Plate Spring
18-1135 22 33163-65B Ring Gear 18-3613 59 37576-41 Hub Bearing Plate
17-0229 41 33291-36 Upper Shaft Bushing 12-0509 60 37581-47 Hub Stud Nut
17-1509 42 37070-39 Release Finger 18-3114 61 37583-41 Drive Hub Stud
17-1499 42 37070-39B Release Finger 18-3115 62 37585-41 Clutch Hub Pin
17-0124 43 37074-38 Release Lever (Shaft w/pin) 18-0152 63 37702-65 Clutch Shell w/Starter Gear 1965-69
17-9827 43 37074-38A Release Lever (Shaft w/snap) 18-1134 63 37702-70A Clutch Shell w/Starter Gear 1970-84
18-3624 44 37228-75 Oil Slinger 18-3159 63 37703-41B Clutch Shell, Kick only 1941-84
18-3631 44 As Above Stainless 18-1124 64 37850-41 Set of Lined Clutch Discs 1941-67
18-3117 45 37285-41 Clutch Pushrod 18-1121 64 37850-68 Set of Lined Clutch Discs 1968-84
18-3118 37285-65 Clutch Pushrod 18-3636 65 37855-41 Set of Clutch Linings and Rivets
18-3119 37285-70 Clutch Pushrod 18-1127 67 37871-41 Releasing Disc
18-3120 37285-75 Clutch Pushrod 18-1143 67 — As Above, Chrome
18-3121 46 37310-39 Pushrod Bearing Standard grade 18-1126 70 37975-41 Drive Disc, Steel with rattler (ea)
18-8229 37310-39 Pushrod Bearing OEM grade 18-1129 70 37975-81 Drive Disc Steel, Smooth (ea)
12-0342 46A 37312-75 Pushrod Bearing 18-3652 70 37975-81 As Above Barnett (ea)
12-0370 46B 37313-80 Thrustwasher 18-3111 71 38010-41 Pressure Plate, 3 hole
14-0124 47 37337-36 Pushrod Cork Oil Seal 18-3235 71 — As Above, Chrome
— 48 37348-41 Pushrod Oil Seal Spring 18-3112 71 — As Above, Black, 5-Hole
18-3202 49 37357-41 Pushrod Adjusting Screw 18-3236 71 — As Above, Chrome
18-3201 37357-41A As Above with Ball End 18-3113 71 — As Above, Black, 10-Hole
12-0514 50 37361-41 Adjusting Screw Nut 13-0139 73 38075-41 Set of Clutch Springs 1941-67
— 51 37496-41 Mainshaft Nut, Clutch Side 13-0136 73 38075-68 Set of Clutch Springs 1968-84
12-0508 51 37496-65 Mainshaft Nut, Clutch Side Steel Plates. Note 18-8301 has smaller lug cut.
17-0121 51 Kit Nut-Seal-Lock VT No. Style Year Brand
— 52 37498-41A Oil Seal Retaining Ring 18-1129 Smooth 1941-84 York
18-8288 Smooth 1941-84 Alto
18-8301 Smooth 1941-84 York
18-1126 Rattler 1941-67 Replica
18-8287 Rattler 1941-67 Alto 18-1129

504
Clutch Pak Kit
Clutch Paks
18-0517

18-8234

18-0100
York Clutch Assembly fits 1941-84 Big Twin with belt or
chain drive in wet or dry clutch systems and offers multiple
plate increase in friction. Kits include clutch hub, bearing, wet
or dry clutch discs, diaphragm, spring, retainer pressure plate

CLASSIC
and bolts.
VT No. Item
18-0517 Clutch Pak
16-0555 Puller Tool
16-0556 Lock Plate
18-0785 Plate Set (15 pc)
18-8234 Replacement Clutch Spring

1941-84 Big Twin Clutch Pack Kit fits 4-spd models. Kit includes 18-0540
kick or electric clutch drum, 3 or 5 stud complete clutch hub, 4
steel & 5 fiber plates, clutch springs, outer clutch, releasing disc
and clutch hub nut with lock tab, key & seal.
VT No. Item Years Hub
18-0099* Kick only 1941-67 3
18-0101 Kick only 1941-84 5
18-0170 Kick & Electric 1965-69 5
18-0100 Kick & Electric 1970-84
with Rear Chain Drive
*Note: Features 3 1/2” plate early clutch and steel plate w/rattlers.
Sifton Diaphragm Clutch Spring Pressure Plate for 1941-84
Pro-Clutch by
Big Twins. Includes 5-stud clutch, diaphragm spring, pressure
Rivera
plate, rollers, adjustment screw and stud nuts. Use on all Big
Engineering con-
Twins 1941-64 with open primary and 1965-84 Big Twins with
verts old style
open or closed primary. Updates old style coil spring clutch to
clutch packs to
new style diaphragm clutch for positive clutch engagement.
smooth modern
VT No. 18-0540
20-0516 diaphragm spring
function. Available for early chain or belt drive with wet or dry BDL Competitor Clutch Kit fea-
clutch. Kit includes clutch hub with bearing, clutch discs (friction 20-0627 tures 9 springs and shoulder bolts
and steel), diaphragm spring, spring retainer, pressure plate for simple adjustment, large 40mm
and 4 shoulder bolts. Utilizes existing clutch basket. double row hub bearing, polished
pressure plate and Kevlar clutch.
VT No. Clutch Basket Type
20-0516 1936-84 Belt-Chain
VT No. Fits
16-0310 Puller Tool
Replacement Friction/Steel Sets for Above
20-0627 1936-84 Big Twin with Belt or Primary Chain
18-0542 20-0516 1936-84 Chain or Belt Replacement Friction/Steel Sets for Above
18-0547 20-0627

18-3822 Barnett Scorpion Clutch Kit features over twice as much friction surface
area compared to stock clutch. All Scorpion Clutches provide a positive
engagement and release. Scorpion clutches incorporate 6 heavy duty coil
springs. In addition, an extra spring set with a different spring rate is includ-
ed which allows the clutch to be tuned for street or race application depend-
ing on usage. Tunability is easy without removal of the primary cover.
Barnett Friction Plates are compatible with any primary oil. Designed to be
used with stock type clutch basket. Fits 1936-E84.
VT No. 18-3822

505
Clutch Hubs
Big Twin 5 Stud Clutch A 18-3151
18-1216 Hub fits 1941-E84, features
53 long rollers, outer spring
plate and nuts.
VT No. 18-1216

Clutch Hub Nut and Seal Kit for use on


all 1941-84 Big Twins. Includes nut, seal, Big Twin Clutch Hubs for 1941-84 available assembled with
and lock tabs. Packaged. rollers, liner, top plate and adjusting nuts. Also available as bare
VT No. OEM Item hub only.
17-0121 Kit Complete VT No. # Item
14-0103 12014 Seal, 5 pk 18-3153 A Complete 3 Stud B
12-0508 37496-65 Nut, each 18-3154 A Complete 5 Stud
17-0904 37503-41 Lock, 10 pk 18-3151* 3 Stud
12-0208 37523-15 Key, 10 pk 18-3150* 5 Stud
The Big Fixx for 74 & 80 Clutch 18-3111 C Outer Plate 3 Hole, Black
contains 52 roller bearings which 18-3235 C As Above, Chrome
take the place of the offset roller 18-3112 C Outer Plate 5 Hole, Black
bearings and bearing retainer, 18-3236 C As Above, Chrome
resulting in a smoother more positive, wobble-free clutch opera- 18-3113 C Outer Plate 10 Hole, Black
tion. 18-1125 B Hub Liner, Stock w/rivets
VT No. 20-0229 18-3124 B Hub Liner, Nyla-tron w/rivets
Sifton Retainer Kit includes a 37-8807 Rivets for Liner
clutch drum retainer designed Clutch Hub Rollers (100) C
to smooth clutch operation of VT No. Size
all 1941-84. The retainer cures 12-4590 STD
the problem of the uncontrol- 12-4591 .0002
lable “Grabby Clutch” found in *Note: Sold as bare hubs.
the clutch system. 1941-84 Big Clutch Hub
VT No. Item Hardware Kit includes 20
18-3116 Retainer Kit rollers with cage, liner with
12-1195 Snap rings rivets, retainer springs,
outer pressure plate with
either 3 or 5 adjusting nuts.
18-3116
VT No. Hub Type
Installed
18-3638 3 Stud
18-3116 18-3639 5 Stud
Sifton Clutch Springs Sets
Chrome Pressure Plate Kit fits 3 & 5 are heavy duty 10 piece
stud hubs, includes inner and outer sets. Red coated.
plate and 10 springs. VT No. Fits
VT No. 18-0565 13-0788 1941-67
13-0789 1968-84
20-0454 20-0332 20-0333

Rollers Only.
20 Pack 100 Pack OEM Size
12-0344 12-4590 9540A STD.
12-0363 12-4591 9541 .0002
1941-84 Spring Collar Assembly eliminates wobbly pressure 12-0364 — 9542 .001
plate, gives a balanced spring load, providing a smooth posi- Clutch Stud Nut and Plate Kit includes slotted
18-3611
tive clutch operation with a minimum number of adjustments.
nuts, roller retainer plate, outer pressure plate and
The nuts go through the spring collar which strengthen and
stabilize it. Available for 3 and 5 stud hubs. retainer springs in proper amounts for hubs listed
Outer spring plate available separately. 18-8242 1941-84. Chrome Clutch Spring Set
VT No. Item VT No. Item use on 1941-84, when
20-0300 Kit, 3 Stud 18-3611 3 Stud, Stock exposed on belt drive mod-
20-0454 Kit, 5 Stud 18-3620 5 Stud els. Ten pieces per kit. These
18-8242 Plate, 3 Stud 18-3621 10 Stud are our late style springs with
20-0332 Polished Outer Plate durable chrome finish.
20-0333 Chrome Outer Plate VT No. 13-0200
506
Clutch Sets

Extreme Duty Police Service Clutch Set. Original molded


fiber over metal replacement clutch set for Big Twins 1936-84.
Superior to stock or competition units in that fiber is integrally
Clutch Pak-Kit. Heavy duty factory type for Big Twins, com-
molded to plates, not glued on, holds constant thickness under
plete kit includes our original bonded to steel police clutch or

CLASSIC
heat. 1968-84 type also available bonded to alloy plate for
lighter weight. Use steel plate VT No. 18-3652 when installing. Kevlar friction and 4 steel plates, clutch hub liner with rivets,
VT No. Years Type Plates Material and 10 springs. VT No. 18-3664 includes 3 1/2 bonded plates
18-1124 1936-67 Steel 31/2 Fiber and 3 steel plates with rattlers, springs and hub liner.
18-1121 1968-84 Steel 5 Fiber VT No. Item Year Type
18-0150 1968-84 Steel 5 Kevlar 18-3664 Original Police Type 1941-67 Dry
18-1122 1968-84 Alloy 5 Fiber 18-3644 Original Police Type 1968-84 Dry
Red Eagle Clutch Set by 18-3649 Kevlar Fiber Type 1968-84 Wet/Dry
Alto. Available in fibers & 1941-84 BT Kevlar Clutch
steel. Sold Kevlar or Red Kit includes 5 friction and 4
Eagle type. Both are steel plates.
bonded to steel. VT No. 18-0172

VT No. Year Type


18-0225 1941-83 Carbonite
18-8277 1941-67 Red Eagle, requires extra steel plate
18-8278 1941-67 Kevlar, requires extra steel plate
1941-67 Big Twin Replica Dry
18-8279 1968-83 Red Eagle Clutch 3 1/2 Plate Set includes lin-
18-8280 1968-83 Kevlar ings riveted on with flex grooves in
the outer plate. Replaces 37930-41
and 37950-41.
VT No. Item
Steel Series K Clutch
18-0151 Set
performs flawlessly under
18-3636 Liners Only
extreme heat conditions.
Smooth precise shifting. Steel Plates. Note 18-8301 has smaller lug cut.
Steel backing plates for VT No. Style Year Brand 18-1129 18-8288
maximum strength. Kevlar 18-1129 Smooth 41-84 York
is the most durable fric- 18-8288 Smooth 41-84 Alto
tion material made. 100% 18-8301 Smooth 41-84 York
asbestos free. Fits 1941- 18-1126 Rattler 41-67 Replica
83. Mfg# HDP-5EPK. 18-8287 Rattler 41-67 Alto
Note: Made to run wet or 49-0958 BT Clutch Plate Set with
dry in a sealed primary. steel plates and fibers.
Kevlar Incidental oil from prima- VT No. Year
ry chain will not affect clutch operation. 1967 & older models, 1 18-0585 1930-36 VL
extra steel plate is required. Friction Plate (6) 49-0958 1936-40 BT
VT No. 18-3667
Carbon Fiber Clutch
Sets by Barnett. Carbon Clutch Brass Rivets.
fiber clutches features VT No. OEM Type Use U/M
excellent lubricity. and 37-8807* 8226 Short 7-4 Clutch 100
very good energy 37-8808 8232 Long 7-5 Clutch 100
absorption. Mfg# HDP- *Note: For clutch hub friction disc.
5M. For wet or dry. Fits
1941-83.
VT No. 18-3692
507
Clutch Release 4-Speed
Clutch Release
Rebuild for 1970-84
4-speed Big Twins.
Includes parts shown,
plus a heavy duty
throw out bearing,
Late Type Throw-Out Bearing Kit includes parts pictured to with matching release
replace stock components on 4-speed Big Twins or as retro fit finger and shaft.
on earlier models. VT No. 17-0610
Kit Years Rod Only
18-3203 1936-64 18-3266
18-3204 1965-69 18-3265
18-3607 1970-85 18-3120
1975-up Throw-Out Bearing includes
two (2) 37313-80 thrust washers, 37312-
75 bearing, and retaining ring 11096. Use
on all 1975-up all Big Twins.
VT No. Item
18-3623 Kit 18-3256
12-0342 Bearing Only
18-3623 12-0923 Retainer, 10 pk Heavy-Duty Throwout Bearing Kit for all 4-speed Big Twin
12-0370 Thrustwasher, 5 pk models 1970-84. Includes a solid throwout bearing of 24mm Ø
(Stock is 17 mm) with larger thrust washers, an oil slinger and
Clutch Push Rod Snap Ring for 1975-up
small parts.
Big Twins, replaces 11096 in stock or full
VT No. Item
external configuration.
18-3256 Rebuild Kit
VT No. Type
18-3247 Bearing 24mm only
12-0923 “C” Type, Stock
18-3624 Slinger Only, Steel
12-9992 Full External Type
18-3631 Slinger Only, Stainless
Early Throw-Out Bearing replaces 37310-39
on 1936-70 Big Twins in standard or Replica 18-3119
grade quality.
VT No. Type 18-3120
18-3121 Standard
18-8229 Replica Grade Clutch Push Rods for Big Twin 3&4-speed high strength.
VT No. OEM Years Length
Throw-Out Bearing
18-3117 37285-41 1941-64 13”
Conversion Kit includes
18-3118 37285-65 1965-69 13 1/4”
clutch pushrod, gasket,
18-3119 37285-70 1970-75 13 7/8”
throw-out bearing and gear.
18-3120 37285-75 1975-84 13 3/4”
Converts late bearings to
Clutch Push Rod Adjuster Kit includes
old-style heavy-duty throw-
screw and nut.
out bearings.
VT No. Type
VT No. Year
37-1955 Replica
18-3608 1941-61
37-1957 Ball
18-3610 1965-69
18-3609 1970-84
13-0136 13-0200

Tamer Style Clutch Hub


Retainer Kit eliminates all clutch
drag and lunging while in gear or
while stopped. Greatly reduces
gear clash, and increases clutch
and transmission life by providing
a clean and free clutch release. Clutch Spring Sets
Fits all 1941-84 Big Twin with belt VT No. Year Brand
or chain drive. Instructions 13-0163 1968-84 BTE
included. 13-0172 1941-67 BTE
VT No. 18-1112 13-0139 1941-67 York
13-0136 1968-84 York
13-0200 1941-84 Chrome
13-9228 1941-84 BTE

508
Clutch Release 4-Speed
Mousetrap Eliminator Kit
include bracket, handle,
cable, clutch set and springs
for 1952-79 Big Twin mod- 18-3606 18-3627
els.
VT No. 22-0750

18-3605 18-3603
Mousetrap Eliminator
20-0304 Soft Pull Conversion
Kit features Soft Pull by 18-3626
elimination of mousetrap
18-3604
linkage by using the late
model cable and shorter
Chrome Clutch Release Levers 1936-84 4-Speed BT.
arm for 1952-78 Big
VT No. OEM Year/Type
Twin models.

CLASSIC
18-3606 37052-65 1965-78 Al. Primary
18-3627 37053-68 1968-E78 FLH, 1971-E79 FX
18-3605 37054-79 1979-84 FL, 1979-85 FX
VT No. Item
18-3603 37051-36 1936-64 FLH
20-0304 Kit
18-3626 37051-36 As Above Parkerized
18-3601 Short Bracket
18-3604 Eliminator 1936-78 FX-FL
18-3604 Short Arm
Note: (18-3606) clears Alloy Primary on 1965-78 for Mousetrap
A B or Police Jockey Clutch. (18-3604) is for installing a Mousetrap
Eliminator cable on 1936-78, clears wrap around oil tank.
A B
C D

Clutch Cable Release Brackets.


VT No. # OEM Type Finish C D E
18-3602 A Eliminator Mousetrap Zinc Finger Shaft. Clutch release lever on 1939-84 4-Speed mod-
18-3601 B Short 1968-79 Chrome, Bent down els, early cotter type or late with snap ring.
18-8309 C Short As Above Chrome, Bent up VT No. # OEM Item
18-3600 D 62576-65A 1965-78 Chrome 17-0124 A 37074-38 Early Shaft Cotter Type
18-8252 D 62576-79 1979-84 Chrome 17-9827 B 37074-38A L. Shaft Snap Type
Note: (A) is mousetrap eliminator bracket, it extends out from 17-1509 C 37070-39 Finger, 1939-74
stock wrap around oil tank on 1936-64, for best results cut and 17-1499 D 37070-39B Finger, 1975-84
redrill clutch arm 2” shorter. (B&C) is for 1941-79 models when 12-0900 E 11000 Snap Ring, 10 pack
using 18-3604 arm. (D) is the stock type which acts as cable 17-9923 VT Finger Shaft, Short for
bracket and oil tank mount. 43-0107 & 43-0102 Kick Cover
A 12-9918 6443HW Thrustwasher
C 12-1158 6320 Lower Washer
16-1800 — Reamer for Finger Shaft
D Chrome Cover dresses up
clutch arm on 1936-84 Big Twins.
B Acorn nut included.
VT No. 42-0527

Clutch Lever Rods And Hardware.


Cad Chrome # OEM Years Use
Foot Clutch
18-8302 18-3614 A 36918-36 1936-64 Rod
— 18-3616 A 36917-65 1965-84 Rod
18-8304 18-3617 B 36916-36 1936-up Rod End
7819-4 21-0205 C 33879-36 All Rod End Bolt
Mouse Trap
18-8303 18-3615 A 369 18-52 1952-67 Rod
— 18-3629 A 36918-65 1965-67 Rod
18-8305 18-3633 B 36916-52 1952-67 Rod End
— 42-0302 D 38495-52 1952-67 Cover
9204-3 9203-3 C 36921-52 All Rod End Bolt

509
Motor Sprockets 1970-up Big Twin Compensator
Engine Sprockets
VT No. Teeth Year Type
19-0425 Solid Motor 19-0379 22 1970-84 FLH-FXE
Sprocket 19-0070 23 1970-83 FLH-FXE
Conversion 19-0071 24 1970-83 FLH-FXE
Kit includes
solid splined 19-0379
sprocket,
motor nut with BT Offset Motor Sprockets.
lock tab, engine seal spacer and shims. This kit will replace 24T 25T Offset
the entire compensator motor sprocket assembly. 19-0135 19-0136 1/4”
VT No. Fits Teeth 19-0103 19-0107 1/2”
19-0445 1970-84 FX-FL 22T 19-0104 19-0108 3/4”
19-0423 1970-84 FX-FL 23T 19-0105 19-0161 1”
19-0424 1970-84 FX-FL 24T 19-0106 19-0162 1 1/4”
19-0425 1970-84 FX-FL 25T 19-0107 17-0945 17-0945 Nut Kit
Engine Sprockets
19-0404 10-0428 Spline Taper Teeth
1955-up 1930-54
19-0050 19-0054 22
19-0051 19-0055 23
19-0052 19-0056 24
Spline Taper 19-0053 19-0057 25
Compensator Sprocket Kit includes all parts pictured with — 12-0200 Key
24T sprocket. Fits 1970-84 FLH-FXE-FLT-FXR. 17-0945 12-0503 Nut
VT No. 19-0404
Order Spacer and Shims separately.
VT No. OEM Year Size Item 12-0503
10-0427 24002-70 1970-up Spacer 17-0945
10-0428 24032-70 1970-up .060 Shim
24033-70 1970-up .090 Shim Compensator Sprocket Motor Nuts.
24034-70 1970-up .120 Shim VT No. Year Type
24035-70 1970-up .150 Shim 12-0506 1970-90 Replica
24036-70 1970-up .180 Shim 12-1946 1970-90 Chrome
Set of 6 24037-70 1970-up .210 Shim Motor Sprocket Nut Kit includes correct nut,
19-0117 key retaining ring and left bearing oil slinger.
Kit Nut Fits
12-0620 12-0503 1941-54 BT
12-0620 12-0619 12-0501 1929-73 45
19-0119
Compensator Sprocket Parts. F
VT No. # OEM Year E
19-0071 D 40275-70 Sprocket 1970-84 24T
19-0070 D 40282-70 Sprocket 1970-84 23T A
19-0116 E 40299-70 Slide cam 1973-83
19-0117 B 40324-70 Cup 1970-83
19-0118 F 40375-70 Extension 1970-85 19-0046 B D
19-0119 A 40384-70 Retainer 1970-83
& Cover
12-0506 C 40392-70 Nut 1970-90 C
17-0945 1955-up Big Twin Sprocket Nut and Lock
Tab Set allows locking of nut by utilizing 2
tabs which fit into sprocket holes when non-
compensator sprocket is used.
12-0504 VT No. Item
17-0945 Kit
12-0504 Nut Only 1955-69 Compensator Parts for Big Twins
Acorn Motor Nuts for all BT. VT No. # OEM Item
VT No. Fits 19-0046 Kit ABCDEF Complete Kit
7107-1 1936-54 13-9238 A 40302-55 Spring
7816-1 7816-1 1955-76 19-0391 B 40385-55 Nut
Chrome Pike Motor Nut fits BT 1955-up 12-0210 C 40390-54 Key
sprocket shaft. 19-0044 D 40275-55A 24T Sprocket
37-0890 VT No. 37-0890 19-0406 E 40292-55A Slide Cam
19-0045 F — Sprocket Shaft Extension
510
Primary Chain Tensioner
York Big Twin
18-0581 Installed
Hydraulic Primary
Chain TensionatorTM
features a hydraulic
valve which controls
the motion of the sub-
merged piston which
constantly keeps the
chain in tension for
1965-up Big Twins .
VT No. 18-0120
18-0581

CLASSIC
York Chain Adjuster Kits feature automatic self adjusting by
use of spring loaded shoe.
VT No. Year
18-0580 1965-00
18-0581 2001-up

18-0581

Chain Tensioner Parts fits Big Twin models.


VT No. # OEM Type Year
18-8247 All Complete Kit 1965-84
18-8314 All Complete Kit
18-3217 B-C-F-G Hardware Kit
37-9030 A 1783 Screw, 10 pack
37-8801 B 3862B Bolt, 5 pack
18-3682* C 4401W Hex Bolt, each
28-0225 E 39976-65B Nylon Pad 1965-00
28-0568 E — Red Nylon Pad
17-0915 G 39996-65 Lock, 10 pack
18-3218 H 39990-65 Shoe Mount Bracket 1965-00
M-6 Self Adjusting Chain 18-3219 F 39993-65 Plate
Tensioner fits Big Twin 4 and 5 18-3622 I 39992-65A Nut and
M-6 Big speed models with wet clutch. J 39998-65 Anchor Plate
Twin Unit Replaces factory type detent 18-3634 J — Anchor Plate w/carriage bolt (K)
18-3662 adjuster shoe assembly. Tensioner 37-8802 K 5444 Carriage Bolt, 5 pack
kit includes all hardware and 18-3223 I 39992-65A Nut Only
instructions for complete conver- *Note: Early style Hex Bolt, screws into 18-3223 Nut.
sion. Fits 1965-2000.
28-0225 Primary Chain Nylon Liners.
VT No. 18-3662
VT No. OEM Year Model
28-0233 39976-65 1965 BT
28-0225 39976-65B 1966-84 BT
28-0568 28-0568 Red 1966-84 BT

511
Primary Chain 19-0367

Primary Chain Drive Systems


18-0106 1970-84 Type

Replica Primary Chain features Figure ‘8’ Side Plates for


reduced weight on Early models!
19-0360

19-0363
Primary Chain Drive Systems for Big Twins include 76 or 82
link Diamond Primary Chain, chain shoe adjuster assembly,
clutch drum basket with starter ring gear and steel & fiber
clutch plates with pressure plate assembly. Correct front com-
pensator sprocket assembly includes all parts necessary for
installation. Including sprocket nut. 5 Speed Big Twin Softail
models and all pre1985 FLH-FX 4-Speeds require 82 link pri-
mary chains, 1980-up FLT-FXR 5-Speeds require 76 link pri-
mary chains.
82 Links 76 Links Year
18-0106* 18-0110* 1970-84
18-0107* — 1965-69
18-0108* — 1955-64
18-0117 — 1955-64
18-0109 — 1936-54
*Note: Units include compensator front sprocket assembly.

Primary Hardware Diamond Endless Primary Chains.


19-0364

Chain Oil Kit. Cad plated oiler body, VT No. Size Fits
63607-54, oiler adjusting screw, 19-0367 428x2-82 1936-64 BT 74 & 80, Figure 8
63610-53, nut and brass washer used 19-0360 428 x 2 x 82 1965-84 BT (Oval)
on 1954-62 Panheads. 19-0392 428x2x80 Special Length
VT No. 2321-4 19-0363 35x3-92 1952-56 K-Model
19-0364 35x2-96 1938-up Servi-Car
19-0365 35x2-100 1929-52 Solo
40-9983 19-0366 428x2-88 1930-36 VL S. Car
42-0653 19-0380 428x2-90 1930-36 VL Solo
Primary Chain Connector Links. Sold each. Size 428
x 2 chain. Fits all Big Twin.
40-9984 VT No. 19-0377
Tsubaki Primary Chain has
shot-peened, heavy-duty side
plates and solid roller con-
struction.
1954-64 Rear Chain Oiler Kit replaces 63591-62 to fit on rear
of inner primary cover includes screw.
VT No. Item VT No. Fits Links
42-0653 Rear Chain Oiler 19-0549 1980-06 FLT 76
40-0176 Oil Fitting 19-0548 1980-06 FXWG + ST 82
40-9983 Oil Drain 1936-57
40-9984 Oil Drain 1958-64

512
Drive Chain and Sprocket
Spacer Kit is used for installing
extra wide rear tires or wheels
Trans Sprockets
on 1973-85 4-Speed FX-FL A B C
models. Includes special offset
22T trans sprocket, machined
19-0101 and chromed rear sprocket
spacer-plate & 5 extra long 19-0081 19-0077
sprocket mount bolts and 19-0086
nylock nuts. BT Countershaft Sprockets machined of durable steel.
VT No. Item Teeth # Teeth 1936-79 1980-85 1980-85
19-0101 Complete Kit 22 FL-FX FL-FX FXR-FLT
19-0399 Sprocket Only 22 4-Speed (A) 4-Speed (C) 5-Speed (B)
19-0447 Sprocket Only 23 20 19-0076 — —
19-0448 Sprocket Only 24 21 19-0080 — —
22 19-0081 19-0086* 19-0077*
23 19-0082 19-0087* 19-0078*
24 19-0083 19-0088* 19-0079*
25 19-0084 — 19-0100*

CLASSIC
26 19-0085 — —
*Note: “C” uses VT No.37-0563 allen screw to lock sprocket nut
in place, “B” type use VT No. 17-0905 lock tab and “A” type uses
17-0901 lock tab.
Drilled-Lightning Counter Sprockets for
1936-79 BT.
VT No. Teeth
19-0059 22T
19-0127 28T

19-0431 Rear Chain Tensioner by LBV


reduces chain vibration and fre-
quency of adjustment by utilizing a
durable urethane roller which
revolves on sealed bearings
1970-84 BT 1/4” Offset Kit includes trans plate, motor prima- mounted on chrome anchor plates.
ry spacer, sprocket spacer and compensator sprocket exten- VT No. Year Model
sion will allow use of 160 Series Tire on chain drive models 19-0431 1973-85 FL-FXE-FXWG
19-0436 Roller only All

1980-90 Big Twin Sprocket Nut Lock Screw


replaces 857A with nylon patch. 10 packs.
VT No. 37-0563
Sprocket Nuts
17-1498 17-9759

Super-Nuts both have built-in seal for main-


shaft surface, Duo-Nut features double
Lock “N” Seal includes deflector, lock action sealing by use of the mainshaft seal Oil Deflector Main Drive Gear Kit.
washer and nut with built-in seal for all and an O-Ring recessed on the back side of Includes all parts pictured to fit 1936-64 3
1941-64 74” models. nut. & 4-Speed models. Replaces 35211-36
VT No. 17-9768 VT No. Type lock nut.
Oil Deflector Main Drive 17-1498 Super-Nut VT No. 17-0204
Gear Kit. Includes all parts 17-9759 Duo-Seal Nut Duo-Seal Super Nut Kit
pictured to fit 1936-64 3 & 14-0120 Seal Only, 5 pack includes a nut with seal
4-Speed models. 14-0685 As Above, James and O-ring on back side,
VT No. OEM Item 14-0574 O-Ring with lock tab for 1941-84
17-0204 Kit All BT.
17-0205 35159-39 Deflector VT No. 17-1490
17-0901 35216-36 Lock Washer,
10 pack
8408-1 35211-36 Lock Nut
12-0515 35211-36 Lock Nut

513
Offset is measured from
Rear Sprockets bolt hole surface to center
line of teeth.
19-0121

19-0043 19-0041

19-0042 19-0124

1973-84 Big Twin, 1979-81 XL


Rear Sprockets. Replace OEM 41470-73. Used on all 1973-
86 FX, FXE, FXEF, FXWG, FXST, FL & FLH, 1979-81 Classic,
cast or wire wheel. Dish type sprocket with 9.8 mm offset.
Zinc Chrome Teeth
— 19-0047 43 Chrome Sprockets with 6 mm offset.
— 19-0049 44 9.8mm VT No. Teeth
Offset
— 19-0032 45 19-0042 48 6 mm
19-0048 19-0033 46 19-0043 51 Offset
— 19-0035 47 Flat Sprockets
— 19-0037 48 19-0120 48
— 19-0039 49 19-0124 49
19-0040 19-0041 51 19-0121 51
1982-84 FXR w/chrome finish. 16mm offset. Chrome Lazer Design Rear
VT No. OEM Teeth Note: Sprocket offset
Sprockets with 9.8mm offset for
19-0020 N/A 46 measured from bolt
mount surface to center 1973-84 FX-FL or flat.
19-0021 40954-81 48 of teeth. Offset Flat Teeth
19-0022 40954-83 51 19-0129 19-0132 48
19-0130 19-0133 49
19-0131 19-0134 51

19-0412
Pulley Spacers provide offset when required, with 7/16” bolt
holes. Each disc measures 2 1/16” I.D. with 4 5/16” O.D. For
1980-99.
19-0414 5/16” Steel
VT No. Thick Material
19-0411 3/8” Billet
23-0320* 1/16” Steel
19-0672 19-0673 19-0412 1/2” Billet
19-0128 3/16” Steel
Chrome 5-Spoke Sprockets. Offset models have 9.8mm off- 19-2001 5/8” Billet
19-0452 3/16” Billet
set. *Note: Use when installing flat
19-0413 1/4” Steel
Offset Flat Teeth rotor on 1973-75 Big Twin.
1973-99 Rear Sprocket Kits
19-0672 19-0674 48
9.8mm replacements for brake
Offset drums with rivet on
19-0673 19-0675 51
sprockets. Includes rivet
Complete Dowel Pin Sets are for each
and dowels.
specific application. 19-0013 19-0012
VT No. Year Fitment
VT No. OEM Tooth Years Model
19-0110 1930-59 Mechanical & Hyd. Kit
19-0010* 41474-35 41 1935-52 45 Solo
19-0115 1935-52 45 Solo Kit
19-0110 19-0089 41421-35 Splash Ring 45 Solo
19-0109 1930-66 Pin Dowel (41485-30)
19-0013 82860-32 37 1932-73 Servi-car
19-0112 1960-66 Hyd. Kit
19-0012* 41470-30 51 1930-57 Rigid BT
19-0113 1967-72 Hyd. Kit
except 1936 OHV
Rivet Set will cap head of
19-0015 41420-30 Dust Ring Rigid BT
solid steel rivets for 3/8
19-0408 As Above Dust Ring Raw
round head size. 19-0000 Kit 51 1930-57 BT w/ring
VT No. 16-0709 19-0001 41470-58 51 1958-61 BT
19-0002 41470-62 51 1962-66 BT
19-0003 41470-67 51 1967-72 BT
*19-0010 includes splash ring, *19-0012 does not.
514
Rear Sprocket Bolts
Wheel Type Drive Type Style Includes
Year Cast Spoke Belt Chain Nuts/Washer
8836-10 8837-10 FLH-FX-FXST-FLST
1973-85 8837-10 • Cap •
1973-85 37-8131 • Hex •
1973-98 8834-10 • Allen •
1973-98 8838-10 • Acorn •
1973-98 8839-10 • Cap •
8838-10 8839-10 1973-98 8835-10 • Allen •
1973-98 9608-10 9609-15 • • Dome • •
1973-85 9856-15 • Collar • •
1973-up 8836-10 • Acorn •
1973-up 9857-10 Collar •
8835-10 FLT
9609-15
1980-84 8836-10 • Acorn •
1980-84 8837-10 • Cap •

CLASSIC
37-8131
9857-10

Rear Belt Drive Kits by V-Twin fit 1978-84 FL and 1979-84 FX


models with rotary top transmission and mid shift linkage
through primary cover. Kit VT No. 20-0800 requires clutch drum
for use with rear belt drive and chain primary drive not included
in kit. VT No. 20-0801 units require additional purchase of VT
No. 20-0499 primary belt drive. Kits include: rear axle kit, rear
pulley, pulley spacer, rear belt, bolt set, front pulley, pulley nut,
main drive spacer, chrome swing arm, bearing kit for swing arm,
inner primary, chrome outer primary, starter housing assembly
to accept Hitachi starter and chrome rear belt guard.
VT No. Year/Model
20-0800
20-0800 1978-84 FLH
20-0801 1979-84 FX (mid shift)

Replica Plaques

48-0030 1340 cc 48-0033 Dual Cam 48-0044 Shovelhead


48-0470 Knuckle Head 48-0025 Panhead

Plaques measure 18” x 24” and are made of metal.

48-0048

515
Primo Belt Drive 20-0047

Note: All belts by Primo, Karata and BDL are manufactured by Gates Rubber. Belts for drives carry
no warranty of any kind, as sold either as individual replacements or complete drive kits.

20-0046 Installed 8MM Closed


Closed Primary for 74” and 80”. Designed to fit inside pri-
11MM mary cover. Increases horsepower, mileage and
Early Model Without Idler. Outer front pulley guides allow quiets engine while retaining stock appearance. Closed
100% belt-to-pulley contact for superior belt tracking. Idler Primary. Kick start only 8mm. 1½” belt type.
system not required as this unit is for models with adjustable VT No. Years Replacement Belt
transmissions only, kickstart. 11mm x 1½” wide. 20-0046 1965-77 20-0102
VT No. Fits Replacement Belt 20-0047 1978-84 20-0102
20-0052 1937-52 FL 20-0117 Electric Start Models (8mm). 1½” Belt type.
Tapered shaft Open/Closed primary 20-0010 1965-84 20-0100
20-0053 1955-64 FL 20-0117 20-0499* 1978-84 20-0102
Splined shaft Open/Closed primary *Note: For models with belt drive.

11MM 8MM Kickstart


Primo 11mm Belt Drive Kits Late Model converts from Open Or Closed Primary. Kick start only (8mm) 1½” belt
chain to belt, ultra smooth and reliable. Fits inside primary type.
case, idler no longer required. Measures 11mm x 1½” wide. VT No. Fits Replacement Belt
VT No. Fits Replacement Belt 20-0044 1937-54 20-0102
20-0050 1965-84 FL-FX Kick start 20-0117 20-0039 1955-64 20-0102
20-0051 1965-84 FL-FX Elec start 20-0117
Closed primary 4-Speed
8MM Open
Open primary for 74” & 80” 8mm. These units were
20-0059 1979-84 FL-FX 5-Speed 20-0116 designed for competitive use or big inch street motors.
Electric Start Note: All 2” and 3” belt drive units fit adjustable
Note: There is no warranty on belts sold as part of kit or indi- transmission bikes only.
vidual replacements. VT No. Fits Width Replacement Belt
20-0040 1937-54 2” 20-0104
20-0041 1955-84 2” 20-0104
20-0042 1937-54 3” 20-0105
20-0043 1955-84 3” 20-0105

Brute Classics
20-0067

20-0082, 20-0083

Primo 8mm “Brute Classic” and 11mm “Brute II” Belt Drive
and Pro Clutch Combination Kits feature 1 1/2 belt and
updated diaphragm spring operated clutch. For aluminum or tin 8mm Rep. Belt 11mm Rep. Belt Year/Type
primary covers 1937-84 4-Speed Big Twins. *Note: Electric start 20-0064 20-0102 — 20-0117 1937-57 Tapered
units are noted *. All other units are kickstart only. 20-0065 20-0102 20-0081 20-0117 1955-64 Splined
20-0066 20-0102 20-0082 20-0117 1965-77 Splined
20-0067 20-0102 20-0082 20-0117 1978-84 Splined
20-0068* 20-0100 20-0083* 20-0117 1965-78 Splined
20-0069* 20-0102 20-0083* 20-0117 1979-84 Splined
20-0070* 20-0102 — — 1979-84 Splined
w/Rear Belt Drive
18-8325 — 18-8325 — Repl. Clutch Pak
for Above Drives

516
3” BDL Belt
Drives
BDL 3” Electric Start Belt Drives with billet motor plate. Includes 8mm
belt, polished motor plate, double row sealed mainshaft support bearing,
polished side guard, polished dome pulley covers and Kevlar clutch.
*Note: Can only be used with 1991-up starter motor and some modifica-
tions will be necessary to install these kits.
VT No. Fits Belt Front Pulley Rear Pulley
20-0602* 1970-78 FX with 20-0105 20-0901 20-0915
Ratchet Lid Trans
BDL 8mm x 42mm Electric Start Belt Drives for 4 Speeds. Includes a
polished pressure plate, Kevlar clutch, sealed inner primary bearing and
features a shorter length clutch hub that eliminates unnecessary weight
past the end of the mainshaft and can be installed without any modifica-

CLASSIC
tions to inner primary.
VT No. Fits Belt Front Pulley Rear Pulley
20-0609 1970-83 Big Twin 20-0631 20-0903 20-0917
with Rear Chain Drive
20-0610 1979-84 Big Twin 20-0630 20-0902 20-0916
with Rear Belt Drive
18-0554 Replacement Clutch Pak for Above Units

3” Brute IV Primo Combination Belt Drive/Motor Plate Kits


includes inner motor plate, clutch pak, starter housing and
chrome solid belt guard. Order chrome dome cover and rotor
cover separately. Motor plate and starter housing have satin fin-
ish.
VT No. Item Year Model
20-0020* Combination Kit 1970-78 FX-FL 4-Speed
20-0105 Replacement Belt for Above
*Note: Can only be used with 1990-up starter and ratchet lid
type transmission.

20-0100
Primary Belts
PRIMARY DRIVE REPLACEMENT BELTS NUMBER OF TEETH
STD Kevlar APPLICATION GATES P/N BELT F. PULLEY R. PULLEY LENGTH
20-0100 20-0200 8mm 1965-78 FL-FX Closed Primary Electric Start 30853-1-ST 1½” 132 41 61 42½”
20-0102 20-0201 8mm 1937-84 FL-FX Closed Primary Kick 30853-2-BE 1½” 132 39, 40, 41 61 or 62 42½” plus
Electric Start Bulls Eye Belt
20-0103 20-0202 8mm FL-FX Open 1½” 1937-84 FL-FX 37144 x 1½” 144 47 76 46½”
20-0104 20-0203 8mm FL-FX Open 2” 1937-84 FL-FX 37144 x 2” 144 47 76 46½”
20-0105 20-0204 8mm FL-FX Open 3” 1937-84 FL-FX 37144 x 3” 144 47 76 46½”
20-0115 20-0205 11mm 1937-84 FL-FX Open or Closed Primary 30884 x 1½” 96 29 44 42½”
Kick or Electric Start
20-0117 20-0206 11mm 1937-84 FL-FX Open or Closed Primary 1185 x 1½” 99 31 47 437/8”
Kick or Electric Start
20-0116 20-0207 11mm 1979-84 FLT-FXR Closed Primary Electric 30991 x 1½” 92 31 47 40½”
Start with 5-Speed Transmission
20-0106 20-0208 14mm with or w/o Idler Closed 1½” 37-E84 FL-FX 38078D x 1½” 78 24 37 43½” + .035
20-0110 14mm Idler Closed 1½” 1979-84 FLT-FXR 5-Speed 30931 x 1½” 72 24 37 40½”
20-0453 FXSB Sturgis 40009-80 78 OEM

Note: All belts by Primo, BDL or Karata for drives carry no warranty of any kind, as sold either as individual replacements or complete drive kits.

517
Belt Drives BDL 11mm 11/2”
Belt Drive Fits
1936-84 4-Speed
Big Twin with Kick
or Electric Start and
20-0615 can be used with
stock clutch or BDL
Competitor Clutch.
20-0621
All 1965-up Drives
include Idler Bearing Assembly.
BDL 8mm Belt Drive avail- Kickstart Only
able in 1 1/2”, 2” and 3” for all VT No. Fits Belt Front Rear
1936-84 Big Twins with 4- Pulley Pulley
Speed Transmission with 20-0622 1936-54 20-0117 20-0908 20-0921
Kickstart on Electric Start. Can 20-0623 1955-64 20-0117 20-0909 20-0921
be used with stock type clutch 20-0624 1965-84 20-0117 20-0909 20-0921
or BDL Competitor Clutch. All Kick and Electric Start
2” and 3” Belt Drives include 20-0625 1965-84 20-0117 20-0909 20-0922
Big Fix Bearing Kit. 20-0626 1979-84 20-0117 20-0909 20-0922
20-0612
w/Rear Belt Drive
11/2” Kickstart only (Open or Closed Primary) Electric Start 5-Speed FLT-FXR
VT No. Fits Belt Front Pulley Rear Pulley 20-0633 1979-84 20-0116 — —
20-0611 1936-54 20-0102 20-0905 20-0919 BDL Replacement Starter Ring Gear for
20-0612 1955-64 20-0102 20-0906 20-0919 8mm and 11mm 4-Speed belt drives.
20-0613 1965-78 20-0102 20-0907 20-0919 VT No.
20-0614 1979-84 20-0102 20-0904 20-0920 20-0933 1 1/2” x 8 mm or 11 mm Belt Drives
11/2” Kick and Electric Start (Open or Closed Primary) 20-0965 3” Belt Drives
20-0615 1965-78 20-0100 20-0904 20-0918
20-0616 1979-84 20-0102 20-0904 20-0918
20-0617 1979-84 20-0100 20-0904 20-0918
2” Kick Start Only (Open Primary)
20-0618 1936-54 20-0104 20-0910 20-0923
20-0619 1955-84 20-0104 20-0911 20-0923
3” Kick Start Only (Open Primary)
20-0620 1936-54 20-0105 20-0912 20-0924
20-0621 1955-84 20-0105 20-0913 20-0924
A B B

Karata 8mm Belt Drive Kits fits all 4 Speed Big Twins.
8MM x 3” Wide 144 Tooth Belt
C 22-0227 20-0493 1936-54 Tapered Shaft Kick only

20-0228
A-Clutch Dome For Big Twins.Highly polished clutch dome
gives that finished custom look to the our open belt drive units.
VT No. Type
20-0334 3 Hole, Polished
20-0335 3 Hole, Chrome
20-0339 5 Hole, Polished
20-0340 5 Hole, Chrome
B-Clutch Releasing Disc. Precision machined
aluminum pressure plate for all 1941-84 Big Twin.
20-0332 Polished 1980-83 FXB Belt and Pulley Replacements.
20-0333 Chrome VT No. OEM # Item
C-Bearing Support when cast aluminum inner primary cover is 20-0309 24051-80 B Spacer .012
removed for installation of open belt drive on 1965-84 model 20-0310 24052-80 B Spacer .023
Big Twin 4 speed, the main shaft requires additional support. 20-0311 24053-80 B Spacer .035
20-0228 Chain type fits with belt front & rear chain drive 20-0312 24054-80 B Spacer .055
20-0227 Belt type, with front and rear belt 18-1135 33163-65B C Ring Gear
12-0313 Bearing for VT No. 20-0228 20-0453 40009-80 E Belt Only (Stock)
12-0379 Bearing for VT No. 20-0227 20-0321 40248-80 J Lockwasher

518
Chrome
Alternator
Cover Set
Belt Drive
includes
outer hous-
ing and
rotor cover.
20-0331
VT No. 20-0330
20-0337
Belt Shroud and
Side Guard Kit for
alternator Big Twins
with 1 1/2”, 2” or 3”
open belt drives.
Includes chrome
belt shroud and pol-
ished side guard.

CLASSIC
VT No. Item Fits
20-0251 Kit Alternator Big Twin
20-0252 Kit Generator Big Twin
20-0222 Belt Shroud Generator

Frame Mount
20-0303 Kickstand Stop
for use on all
open belt drive 20-0331 Installed
Big Twin by Alternator Cover for Big Twins. Use on all Cone motors.
clamping to Designed to protect your alternator, also helps cooling by acting
frame tube. Cut to desired length. as a heat sink. Has a mounting lug for belt shroud built in.
VT No. Fits VT No. Item
27-1729 1 3/8” 20-0330 Polished
20-0303 1 1/8” 20-0331 Chromed
27-1656 1” Chrome Big Twin Alternator Rotor
Chrome Pike Motor Nut fits BT 1955- Cover presses over 1981-up rotors for
up sprocket shaft. tight fit.
VT No. 37-0890 VT No. 20-0216

Acorn Motor Nuts for all Big Twins.


VT No. Year
Chrome Alternator Rotor Cover fits
7107-1 1936-54
major brand belt drive and open primary
7816-1 1955-76
set ups. Installs to completely cover the
20-0306 20-0307 steel alternator rotor.
VT No. 20-0238

Outside Belt Guide Plate is for all Primo


8, 11, & 14 Front Pulleys except Taper
Shaft.
VT No. 20-0230
20-0442

1955-up Big Twin Sprocket Nut and


Lock Tab Set allows locking of nut by uti-
lizing 2 tabs which fit into sprocket holes
20-0306 Installed when non-compensator sprocket is used.
Equalizer Motor Plate designed for open primary on all 1970- VT No. Item
up cone motors, connects engine and transmission for a rigid 17-0945 17-0945 Kit
unit, when eliminating the inner primary. Alternator cover, motor 12-0504 Nut Only
plate, idler assembly & bearing support sold separately.
Nerf Bar is constructed of 1” chrome bar,
VT No. Item
bolts to left side for primary protection.
20-0306 Motor Plate with Idler Slot
Fits 1958-84 FL
20-0307 Motor Plate without Idler Slot
VT No. 20-0305
20-0442 Idler Bearing

519
Primo Replacement Pulleys
20-0556 20-0571
Front Rear

Primo Replacement Pulleys


VT No. Primo# Year Type Belt
Primo 8mm Front Pulleys 74 & 80 HD
20-0555 P-39-T 1937-54 Tapered Shaft 11/2” Belt (Use with Adjustable Transmissions)
20-0556 P-39-S 1955-64 Splined Shaft 11/2” Belt (Use with Adjustable Transmissions)
20-0558 P-41-S 1965-84 Splined Shaft 11/2” Belt
20-0559 P-47-T-2 1937-54 Tapered Shaft 2” Belt (Open Installation)
20-0560 P-47-S-2 1955-84 Splined Shaft 2” Belt (Open Installation)
20-0561 P-47-T-3 1937-54 Tapered Shaft 3” Belt (Open Installation)
20-0562 P-47-S-3 1955-84 Splined Shaft 3” Belt (Open Installation)
20-0547 P-47-T-3-N 1937-54 Tapered Shaft 3” Belt (Open Installation) (Laser-Etched)
20-0548 P-47-S-3-N 1955-84 Splined Shaft 3” Belt (Open Installation) (Laser-Etched)
Primo 11mm Front Pulleys 74 & 80 HD
20-0563 P-31-T 1937-54 Tapered Shaft 11/2” Belt (For use with 47 Tooth Rear Pulley)
20-0564 P-31-S 1955-84 Splined Shaft 11/2” Belt (For use with 47 Tooth Rear Pulley)
Primo 8mm Rear Pulleys 74 & 80 HD
20-0565 P-62-K 1937-64 Rear Pulley 11/2” Belt (Kick-Start only, Closed Primary)
20-0566 P-61-K 1965-84 Rear Pulley 11/2” Belt (Kick-Start only, Closed Primary)
20-0567 P-61-E 1965-84 Rear Pulley 11/2” Belt (Electric Start, Closed Primary, 4-Speed)
20-0569 P-76-2 1937-84 Rear Pulley 2” Belt (Kick-Start only, Open Primary)
20-0570 P-76-3 1937-84 Rear Pulley 3” Belt (Kick-Start only, Open Primary)
Primo 11mm Rear Pulleys 74 & 80 HD
20-0571 P-47-K 1937-84 Rear Pulley 11/2” Belt (Open or Closed Primary, Kick-Start only)
20-0572 P-47-EL 1965-84 Rear Pulley 11/2” Belt ( Electric Start, Use Primo Idler Bearing)
20-0572 P-47-5S 1979-84 Rear Pulley 11/2” Belt ( Electric Start, 5-Speed, Idler Bearing)

20-0449 20-0720

Final Drive Front Pulleys available for Big Twin models as


supplied by V-Twin, Karata, Andrews or BDL. All BDL pulleys
are 1/3 lighter than stock and include nut, lock plate and screws.
Stock Size Pulley Noted by * Big Twin Drive Pulley Kits include Billet Pulley which
# of 79-84 BT 79-84 BT accepts 1.125 or 1.5 wide belts, indexing nut seal and seal
Teeth V-Twin BDL spacer as required. Fits 1979-84 4 Speed.
4-spd 4-spd VT No. Fits/Teeth Finish
28 20-0720 Front (33) Raw
29 20-0653 20-0452 Rear (70) Silver (OE)
30 20-0654 20-0594 Rear (70) Silver
31 20-0655 20-0498 Rear (70) Chrome
32 20-0656
33 20-0449* 20-0657*
20-0498

520
Police Style Jockey Shifter

F
Police Jockey Shifter Hardware List
VT No. # OEM Item
43-0124 A 33631-66 Support Bracket, Alloy
21-1988 B 33676-66 Shifter Lever, 3 and 5 Gallon
21-1936 C 33745-31 Shift Ball, Small

CLASSIC
21-2011 Shift Ball, Large 22-0712 Installed
21-1992 D 33776-66 Pivot Shaft
21-1990 E 33789-66 Guide 4 Speed
21-1991 Guide 4+5 Speed 22-0712 Police Style Jockey Shifter Kit
17-9878 E 33791-66 Guide 3 Speed and Reverse clamps to all BT front frame tubes.
21-1935 33857-52 4 Speed+3+Reverse Rod VT No. 22-0711 features a smooth
21-1994 Shifter Rod, Ratchet Top gate for shifting. Use either rocker
21-2044 F 33857-66 Shift Rod, 3 Speed and Reverse
21-1993 G 33865-66A Spring, Shifter Lever clutch pedal or jockey pedal for
21-0204 H 33870-51 Shift Rod, End operating clutch. Fits 3 1/2 or 5 gal-
21-1995 I 33875-66 Shoulder Bolt, Lever lon tanks.
21-0205 J 33879-36 Shoulder Bolt, Rod End
21-0315 K 38460-52 U Bolt, Bracket
23-0421 42269-30 Clevis Pins, 10 pk
21-0102 21-0987 VT No. Year Fits Model
22-0710 1936-79 only Handshift All
22-0711 1952-79 BT Ratchet Top FX-FLH
21-2023
1979-84 Rotary Top FLH
22-0712 1979-84 Rotary Top FL-FXE
Jockey Parts for all Big Twins with ratchet or jockey top.
VT No. Item
21-0102 Pedal & plate
Slap SticksTM
21-0103 Pedal only
21-0987 Pedal only 21-0323
21-0104 Plate only
21-1987 Stainless screws for 21-0306
21-2023 Rod End

Knobs Hand Shift Knobs are


21-0306
21-0125
21-0305
tapped 3/8 x 24.
VT No.
21-1936 21-1936
21-2011 21-2011 VT No. 21-0125 Installed
Brass Skull. 21-0588
21-2121 3/8 x 24
21-2015 None
21-0650 7/16 x 20
21-0651 1/4 x 20
Jockey Handle Only. Order knob separately.
21-0588 1/4 x 20
VT No. Year Type Speed
3/8 x 24 Adapter
21-0306 1952-78 Ratchet 4
Red Baron Cross Shift 21-0125 1979-84 Rotary 4
Knob is machined of 21-0323 1986-up 5-Spd 5
Billet with natural finish. 21-0305 1936-51 Jockey 3-4
VT No. Thread
21-0697 3/8 x 24
21-0697 21-0703 7/16 x 20

521
Jockey Clutch 22-1016

Assembly 22-0720
Installed

Rocker Clutch Kit fits 1936-78 BT models. Order clutch rod


separately.
VT No. Finish
VT No. 22-0703 Installed 22-0720 Chrome
VT No. 22-0705 Installed
22-1016 Black
Note: Clutch is released with pedal in forward position.

Rocker Clutch Lever Rods and Ends.


Cad Chrome OEM Years Item
18-8302 18-3614 36918-36 1936-64 Rod
21-0205
22-0703 — 18-3616 36917-65 1965-84 Rod
18-8304 18-3617 36916-36 1936-up End
7819-4 21-0205 33879-36 1936-84 Bolt

22-0590

Components.
VT No. # OEM Item
9617-18 — Bolt Mt Kit, Chrome
9618-18 — Bolt Mt Kit, Cadmium
9619-18 — Bolt Mt Kit, Parkerized
37-8959 A — Nut, Zinc
37-0732 A — Nut, Parkerized
22-0705 21-0316 B 36830-36 Cover, Chrome
49-2597 B 36830-36 Cover, Black 2550-2
13-0135 C 36880-36 Spring, Black
21-0163 13-0170 C 36880-36 Spring, Chrome Bushing
2350-2 1942-64 Pedal, Stud Installation
2351-2 1936-39 Pedal, Stud Tool
49-0146 D 36811-65 Pedal, Black VT No. 2550-2
21-0163 49-2528 D — Pedal, Chrome
Installed 49-0125 E 36842-41 Bracket, Black
49-2529 E 36842-41 Bracket, Chrome
49-0124 A, F, G, H Friction Parts Kit
49-0145 I 36816-65A Rod Lever, Chrome
2482-3 J 36866-41 Foot Lever Pin 21-0316
2352-1 J Lever Pin, 1936-39 BT
21-0313 K 36869-70 Spacer Block 49-0124
Slap Stick Jockey Kit includes assembly with jockey handle 37-8937 G 36906-36 Spring Washer, 5 pk
for 4 Speed 1952-78 ratchet top Big Twins models. 22-0705 & 37-8938 H 36913-41 Shaft Washer, 5 pk
37-8939 F 36899-41 Friction Disc, 5 pk
22-0735 1979-84 is for rotary tops and include handle, cable 10-2508 L 36857-36 Bushing
and rocker clutch, spacer and front & rear brackets to attach the 2353-2 M 30871-40 Spring Stud
jockey cable. 21-0163 includes cable and 2 brackets for use 12-0907 N 11037 Snap Ring
with a billet shift assembly, such as 22-0755. 28-0301 28-0302 28-0312
VT No. Item Spd Year Type Style Type
22-0703* Kit 4 1952-78 Ratchet Slap Pedal
22-0590 Kit 4 1952-78 Ratchet Slap Rocker
22-0705 Kit 4 1979-84 Rotary Rocker
22-0735 Kit 5 1986-99 Rocker
21-0163 Kit 1979-84 Rotary —
Clutch and Brake Pads in a 3 piece sets.
21-0125 Handle 1979-84 Rotary —
VT No. Color Item
21-0313 Spacer Block 1965-84 — —
28-0301 Black 3 pc
*Note: 1965-78 requires spacer block 21-0313
28-0302 White 3 pc
28-0551* Black 1 pc *Note: Oval Pad only
28-0312 Black 3 pc, Replica

522
Big Twin Handshift
A C

B
Smooth
Gate! 22-0725 D
Installed Hand Shift Rods for stock style order end separately.
VT No. # OEM Years Type
21-0205 A 33879-36 1936-79 Shoulder Bolt
7819-4 A 33879-36 1936-79 As Above, Cadmium
9706-4 A 33879-36 1936-79 As Above, Parkerized
21-0204 B 33871-67 All Rod End, Chrome
21-2070 As Above All Parkerized
21-2075 As Above All Cadmium

CLASSIC
21-1940 C 33857-36 1936-50 BT with hook end, Cad
21-2046 As Above Chrome
21-1935 D 33857-51 1951-79 BT Cadmium
21-2044 33857-66 1951-79 Chrome

22-0722
Installed 49-0073
49-0364 49-0107

Chrome 4 Speed Ratchet Top Tank Shifter Kit features


smooth gate, handle, rod and pivot bolt for 3.5 gallon tanks for
years listed.
49-0147 8212-3
VT No. Years
22-0725 1947-64
22-0722 1936-46 49-0074

22-1077
21-0905
49-0075
49-0111
49-2569

1940-46 Shift Gates for 61, 74” & 80” models. Pattern is noted
from front to rear.
Shifter Lever Kit includes correct gate, rod, end, pivot bolt and VT No. OEM Speed Type Pattern
shift lever in chrome for left side mounting. Fits Big Twin. Note: 49-0364 2209-36 4 Speed 1936 Chrome 1N234
Pattern from front to rear. 49-0107 33785-40 3 Speed Black 1N23
VT No. Year Item Pattern 49-0073 33790-39 3 Speed Chrome 1N23
22-1077 1937-46 4-Speed 1N234 49-0147 33791-39 3&R Chrome R1N23
21-0907 1947-50 4-Speed with hook 432N1 49-0076 33789-37 4 Speed Chrome 1N234
21-0905 1951-65 4-Speed 432N1 8212-3 33822-36 3&4 Gate screws (3) Chr
22-1078 1947-65 3-Spd & Reverse 32N1R Shift Gate for late type for Big Twin 1947-65 tanks.
Parts Available Separately VT No. OEM Model Type
VT No. OEM Year Item 49-0111 33791-47 Big Twin 3 Speed 32NIR
21-1938 33675-37A 1938-73 Chrome Lever 49-0075 33789-47 Big Twin 4 Speed 432N1
21-1937 33675-37A 1938-73 Painted Lever 49-0074 33785-47 All 3 Speed 32N1
7818-5 33775-37 1938-73 Pivot Bolt kit 49-2569 33786-47 45 3 Speed 32NIR
Shifter Lever Stud And Bushing Kit con- Slotted Oval Head Screws are 5/16–24 x 23/32 long. to
7818-5
tains necessary hardware required to mount fit various applications such as stock air cleaner and tank
shifter lever on 1936-54 Twins with hand- shift guide. Replaces 33822-36.
shift. Spring steel wave washer is VT No. Type
furnished to help prevent rattles. 8212-3 Chrome
VT No. Finish 9710-3 Parkerized
7818-5 Cadmium
9711-5 Parkerized
9018-5 Chrome

523
Forward Shifter Kit 1952-78 FLH
Type

Display
Packaged

VT No.
22-0801

22-0801 Installed

FLH-FXWG-FXST Forward Shifter Control for 1979-84 FLH-


Original Forward Shifter Control Kit. FLH type allows the use
FXWG with down turn shifter arm. Does not include the ratchet
of foot pegs or floorboards. Order complimenting forward brake
arm and dust cover. Can also be used on ratchet top 4-speed
control on opposite page. Units allow 1 down and 3 up shifting
models 1952-79, when it is not desired to remove the arm and
pattern. The 22-0801, and 22-1055 kits include proper ratchet
dust cover.
arm and dust cover. All other kits attach to existing components
VT No. 22-0802
on shifter mechanism. Instructions and diagram included with
each kit. Display packaged!
No Mix-Ups No Searching One Kit Does It All For Less!
VT No. Fits Speed
Shifter kit on this page is compatible with VT No. 22-0500, 22-
22-0801 1952-79 FL-FLH 4
0501, 22-0505, 22-0506, 22-0510, 22-0511 & 22-0512.
1971-76 FX-FXE 4
Note: FLH models 1979-83 rotary trans tops have the down
22-0802 1979-up FLH 4
turned shifter top arm. Check motorcycle or your factory parts
1980-85 FXWG 4
book for correct application.
1985-FXST 4
22-1055 1974-78 FXE 4
22-1015 1979-99 FX-FXE 4,
1981-99 FXR 5
Replica Foot Shift
1952-69 Big Twin
Replica Foot Shift Kit
includes black bracket,
cadmium rod assembly,
zinc inner arm, chrome
cover, and shift lever. 21-0208
22-0805 VT No. 22-0805

1970-84 Big Twin Replica Foot Shift Kit includes chrome


bracket and cover and chrome rod assembly. Order chrome
ratchet drum cover kit for 1970-E79 models only.
VT No. Fits
22-0809 1970-84
21-0208 Drum Cover Kit
524
ST Style Shifter Assembly
ST Style Replica Forward Shifter Kit is complete with all
hardware necessary for installation on 1952-84 4-speed. Use in
conjunction with our FXST Replica Controls listed on the oppo-
site page, as all kits place pegs in a forward position. Foot rests
on peg while shifting for added comfort. This is an exact stock
replacement in chrome for 1980-85 FXWG. Kit includes chrome
heavy duty shifter bracket, inner lever, shifter lever, rod, rubber
shift peg and foot peg, all which is display packaged and
labeled with detailed instructions and assembly diagram for
each model listed below.
VT No. Fits
22-1002 1952-78 FLH Ratchet Top 4-Speed
1971-73 FX-FXE
22-1056 1974-78 FX-FXE Ratchet Top 4-Speed
22-1003 1979-84 FLH-FXWG-FXST Rotary Top 4-Spd
22-1004 1979-84 FXE Rotary Top 4-Speed

CLASSIC
1981-99 5-Speed FXR-FXS-FXRS

22-1002
22-1002 Installed Installed

Mouse Trap Kit


18-3603

18-3626
Mousetrap Installed

Mouse Trap Booster Assembly


includes all parts as shown, chrome 18-3606
cover, chrome spring, zinc plated
arm, natural finished aluminum brack-
et, cable and handle assembly, for
use on foot shift models 1936-67. Mouse Trap Clutch Release Levers for 1936-78 Big Twin with
VT No. 22-0702 ratchet top.
VT No. OEM Year
18-3603 37051-36 1936-64 w/tin primary
18-3626 37051-36 As Above Parkerized
18-3606 37052-65 1965-78 with aluminum covers

A
Component List for VT No. 22-0702 Mousetrap Clutch Booster Assembly. B 42-0302
VT No. OEM Finish Item
18-3633 36916-52 Chrome Rod End
18-3615 36918-52 Chrome Pull Rod
21-2026 36921-52 Zinc Rod End Bolt
21-2076 36921-52 Chrome Rod End Bolt C
9203-3 36921-52 Chrome Rod End Bolt
9204-3 36921-52 Cadmium Rod End Bolt
43-0122 38456-52 Aluminum Booster Bracket
21-0315 38460-52 Zinc U Clamp, each Clutch Lever Rods and Hardware for mousetrap.
43-0123 38472-52 Zinc Bell Crank
42-0302 38495-52 Chrome Spring Cover Cadmium Chrome # OEM Years Item
13-0143 38498-52 Chrome Booster Spring 18-8303 18-3615 A 36918-52 1952-65 Rod
13-0142 38498-52 Black Booster Spring
21-0312 38502-52 Black Eye Bolt — 18-3629 A 36918-65 1965-67 Rod
12-0330 38505-52 Each Needle Bearing 18-8305 18-3633 C 36916-52 1952-up Rod End
36-2355 38618-52 Complete Cable
12-0982 38666-52 10 pack Snap Ring — 42-0302 B 38495-52 1952-67 Cover
26-0526 45002-65 Polish Handle Assembly, 1965-68
26-2127 45002-41 Chrome Handle Assembly, 1952-64
26-2126 45002-41 Polish Handle Assembly, 1952-64 525
Shift Levers
21-2013 21-0311 Chrome Shift Levers for Big Twin Models.
VT No. OEM Fits/Type Type
21-2013 34606-54A 1952-84 FLH Stock
21-0311 33664-81 As Above, Spline Stock
21-2068 21-0308 21-2068 34664-81 As Above, SS Stock
21-0308 34690-65 1952-84 FLH Heel Toe
21-0309 34690-65 1952-84 FLH Spline Heel Toe
21-0302 34564-74A 1974-85 FXE Spline Stock
21-0309 21-0302

Shift Linkage
B C A
A
B C 21-0207
21-0204 21-0205 23-0421
Chrome Replica BT Foot Shift Lever Cover.
VT No. # OEM Fits Shifter Rod Linkage available as complete rod, end and
42-0320 A 33644-52 1952-64 FL shoulder bolt, or separately, chrome.
42-0319 B 33644-65 1965-84 FLH VT No. # OEM Item Finish
42-0661 C 33644-71 1971-73 FX only 21-0207 A 33851-52 Rod Kit complete Chrome
FX-FXE Shift Linkage 21-0226 A 2” Rod Kit complete Chrome
replaces 34614-74 on 1974- 21-0212 A 33851-52 As Above Cadmium
84 4 Speed models. Features adjustment at both ends. 21-0205 B 33879-36 Shoulder Bolt & Nut Chrome
Cadmium finish. 9103-4 B 33879-36 Shoulder Bolt & Nut Chrome
VT No. Type 9706-4 B 33879-36 As Above Parkerized
21-2021 Assembly 7819-4 B 33879-36 As Above Cadmium
17-9781 Right Thread end only 21-0213 B 33879-36 As Above Cadmium
Chrome Cover Shifter Lever replaces 60400-74. 21-0204 C 33870-51 Rod End Lolly-Pop Chrome
Use on all 1974-up all FX models except FXWG and 21-2070 C 33870-51 As above Parkerized
FXR.VT No. 42-0324 21-2075 C 33870-51 As above Cadmium
Shifter Bracket Bushing 23-0421 42269-30 Clevis Pin Zinc
VT No. OEM Fits
10-2502 33638-52 1952-69 BT 21-0903
10-2511 33638-70 1970-84 BT
Forked Rod End Clevis is threaded 5/16 x 21-0901
24 for use on shifter or brake rods. 21-0904
VT No. Pin Size
21-2033 1
/4 Stock Rubber Shifter Pegs are in long or short stud. The 7/8”
49-3065 5
/16 long stud is used when the lever is unthreaded and stud
Clevis Pins, zinc plated includes cotter accepts a nut. Short 5/8” thread screws into lever. Includes a 10
pins and washers. pack of 5 long and 5 short.
VT No. Color Type
21-0901 Black Short
VT No. OEM Use 21-0317 Black 10 pk
23-0421 42269-30 1930-69 Brakes, 1982-up Brake 21-0902 White Short
1952-84 Shifter 21-0903 Black Long
10-0743
21-1986 42269-70 1970-81 Brakes 21-0904 White Long
Shift Shaft Cover. Chrome Acorn style has ½” I.D. 17-9757 17-9756
to fit over unused shifter shaft in primary cover
when installing forward controls, sold each.
VT No. 37-8872

Shift Linkage Arm Bracket will support


Inner Shifter Levers are splined & fit through primary cover on
inner shift lever when installing forward
1974-84 FX 4-Speed, have linkage through front primary cover.
controls on FXR-FXD.
VT No. OEM Year Model Item
VT No. 31-1251
17-9756 34574-74 1974-E79 FX-FXE Lever
17-9757 34574-79 1979-84 FX-FXE Lever
17-9769 34621-82 1982-84 FXR Lever
10-0743 60593-74 1974-84 FX Bushing

526
A B C
Shifter Brackets
21-2071
21-1996 21-2013
21-2080

21-2073
Frame Mount Shifter Brackets as stock replacements or
21-2013
when installing forward controls. VT No. 21-2030 and 21-2029
include bushing and zerk grease fitting in stock configuration.
21-2072
The 21-0100 is our original heavy duty constructed of 7mm
steel. Order inner shift arm separately. 1952-69 Shift Bracket. Stock type, accepts 42-0320 cover,
VT No. # OEM Finish Style Fits replaces 33630-52. Arm and inner levers are non-splined.
21-2029 A 33630-70 Chrome Stock 70-84 FLH VT No. Item Finish Finish 21-2064
21-0100 B 33630-70 Chrome Heavy 52-84 FLH 21-2064 Bracket Zinc
21-0485 B 33630-70 Zinc Heavy 1952-84 FLH 21-2071 Inner Lever Chrome
21-0120 C 33660-70 Chrome Smooth Inner Arm 21-2073 Inner Lever Zinc
21-2072 Heel Toe Lever Chrome

CLASSIC
21-1996 C 33660-74A Chrome Splined Inner Arm
12-0905 Snap Ring 21-2080 Heel Toe Lever Zinc
21-2013 Shift Lever Chrome
Jiffy Stand and Shift Mount Plate Bolt Kit to attach assembly
12-0905 Snap Ring
to left side of frame. Fits 1936-99.
VT No. Finish Type V-Twin Shifter Kits include 2 Nylon washers to
7803-11 Chrome Acorn reduce vibration at inner shift arm and pedal. Available
9617-18 Chrome Hex separately as 5 set pack.
9618-18 Cadmium Hex VT No. 37-9104
9619-18 Parkerized Hex
Ratchet Shift Arms
A B 21-0199

21-0208 Chrome Shifter Drum Covers for ratchet tops on 1952-79, 4-


21-0210
21-0209 Speed.
VT No. # OEM Year Item
21-0214 21-0200 A 34555-52 1952-73 FL Dust Cover
Chrome Dust Shield and Shifter Lever Set complete with 1971-73 FX w/indent
mounting hardware. 21-0206 A 34555-52 As Above Zinc
VT No. Fits Type 21-0199 — 1952-73 FL Smooth
21-0210 1952-E78 FL, Covers Ratchet Drum Full 21-0201 B 34555-74 1974-79 FX Dust Cover
21-0208 1952-E79 FL Stock 21-1987 1767W Stainless Allen Screws, 12 pack
21-0214 1974-E79 FX Stock
21-0209 1974-E79 FX, Covers Ratchet Drum Stock
C
A
B

22-0704
Chrome Shifter Arms for Big Twin models.
Installed
VT No. # OEM Model/Type
21-0202 A 34447-52 1952-78 FL
21-0215 A As Above Zinc
Competition 10-2484 34428-52 Bushing For Above
22-0704
Foot Shift Kit 21-0203 B — 1952-78 FL-FX
allows one up and Reverse Ratchet Arm]
all down shifting 21-0195 C 34447-74 1974-E79 FXE
pattern for positive
shifts. Available for
1952-78 4-Speed
ratchet.
VT No. 22-0704

527
Billet Forward Controls
22-0755

22-0819
Right
22-0760 Right

22-0760
Left

22-0819
Chrome Billet Forward Control Set fits 1986-99 ST, 1958-84
Right Side
FX-FL includes rubber belted pegs as shown. Includes left and
right sides complete with master cylinder. Order shift rod and Chrome Billet Forward Control Set fits 1986-99 ST, 1958-84
stainless steel brake lines separately. FX-FL includes rubber belted pegs as shown. Includes left
VT No. Position and right side complete with master cylinder. Order shift rod
22-0760 Stock and stainless steel brake lines separately.
22-0755 +2” VT No. 22-0819
22-0767 +2” with Pirate Pegs
22-0789 +2 with Left Side Hydraulic Clutch 22-0758 Right
22-0758 +3”
Chrome Shift Rod, Stock
21-0207 1958-85 FL
21-0224 1979-84 FX
Chrome Shift Rods fit 2 & 3” extended controls
21-0219 1958-78 BT 4 Spd Ratchet
21-0226 1958-78 Rod Only +2” 22-0758 Left
21-0218 1979-84 FXE 4 Speed

Forward Controls
Complete Right & Left Side Brake and Shifter Set for 4
22-0713 Speed. Unit are fully chrome plated, and fit all hydraulic brake
Left models with disc or drum brakes, for rigid or swing arm frames.
Kits use a Kelsey type master cylinder
(VT No. 23-1735, which is not included with kit).
Each kit shifter side parts include correct linkage for
either(1952-78) ratchet top or rotary top (1979-84 4 Speed).
VT No. Year/Model Top
22-0713 1952-79 FL-FX Ratchet
22-0714 1979-84 FXWG-FXST-FLH Rotary
Chrome Billet Spacers fit left side shift (3
21-0165
hole) & right side brake(2 hole) for 1984-99
ST.
21-0166 Shift Brake Thick
22-0713 Right 21-0175 21-0164 .50
21-0165 21-0166 .75
21-0167 21-0168 1.0
21-0169 21-0170 1.25
21-0171 21-0172 1.5
21-0173 21-0174 1.75

528
Forward Control
Chrome Forward Control Kit fits 1958-86
Big Twins, 1986-99 FXST. Includes shift and
brake sides including 3/4” bore chrome Kelsey
Hayes style master cylinder. Kit is supplied
with O-ring pegs, but can be replaced with
other style of clevis mount pegs. A universal
nylon brake line kit, chrome mount hardware
and 4 & 5 speed styles shift rods are also
included.
VT No. Item
22-0716 Kit Complete
21-0109 Shift Lever Only

Brake 1971-85 FX

CLASSIC
A
B
Chrome FX-FXS Brake Pedal and Plate.
VT No. # OEM Year Item
23-0107 B 50800-71B 1972-E79 Plate
23-0106 A 42399-72A 1972-E79 Pedal
10-1154 24692-54 1972-E79 Pivot Washer
23-0126 42396-79 1979-81 Pivot Washer
Brake Pedal Rubber replaces Chrome FX-FXE Brake Control Kit is a replacement for mid
42394-65. Fits all FX’s with center style transmission mount as on 1972-85 Superglide with parts
mount brake set up, black or white. pictured. Master cylinder is not included.
VT No. Finish VT No. Year Type
28-0307 28-0308
28-0307 Black 22-1057 1972-79 Wagner
28-0308 White 22-1058 L1979-82 Kelsey Hayes
Brake Lever Spring for FX-FXE models.
VT No. OEM Years
13-0149 42425-71 1971-E79
13-9218 42425-79 1979-84
FX-FXE Brake Switch replaces 72005-73A
for rear stoplight on 1973-77 models.
VT No. 32-7766

Clevis Pins in 10 pack, zinc plated, includes cotter


pins and washers.

Rear Master Cylinder Hardware.


VT No. OEM Use VT No. OEM # Years Item Finish
23-0421 42269-30 Brakes 30-69, 82-up, Shifter 52-84 23-0133 5983W A 1972-E79 Spacer (2) Zinc
23-0464 Parkerized As Above, 5 pk 23-0134 5890 B 1979-82 Spacer (2) Zinc
21-1986 42269-70 1970-81 Brakes 23-0119 42257-72 C&D 1972-79 Plunger Cpt Chrome
2501-12 Panhead Kit, 1930-69 23-0124 42257-79 C&D 1979-82 Plunger Cpt Chrome
23-0122 42330-72 D 1972-82 Clevis Chrome
23-0109 42299-72 E 1972-E79 Support Chrome
32-0425 32-0426 32-0434
23-0130 42299-79 E 1979-82 Support Chrome
32-0435
23-0132 42440-72 G 1972-E79 Insulator
1951-70 Hydraulic Brake Switch. 23-0421 42269-30 H (10pk) Pin Zinc
VT No. Type Brand Foot Brake Lever & Bracket Mounting Kit includes nut,
32-0425 Screw V-Twin washers and bolts are duplicates of stock hardware for 1936-71
32-0434 Screw Accel Big Twin.
32-0426 Flag V-Twin VT No. Finish
32-0435 Flag Accel 9732-7 Chrome
9733-7 Cadmium
9734-7 Parkerized

529
BT Mechanical Brake
Rigid Brake Parts For 1937-57 Big Twin Models.
VT No. OEM Finish Item
23-0429 41400-37 Chrome Brake Drum Cpt
23-0430 41400-37 Black As Above
19-0015 41420-30 Chrome Splash Ring
23-0441 41425-37 Plain Dowel Pin Set 23-0420
44-0215 41552-36 Chrome Rear Axle
7704-2 41576-36 Chrome Axle Adjuster
8014-2 w/Nuts Cadmium Pair
44-0322 41595-36 Chrome Axle Spacer
8160-4 41596-30 Chrome Sleeve Collar Kit 23-0417
8161-4 As Above Cadmium Includes Nut, Collar and Lock Tab
37-8791 41603-35 Parkerized Lock Tab
44-0316 41596-30 Chrome Collar, ea
44-0330 41600-36 Chrome Axle Sleeve
23-0415 41650-37 Chrome Backing Plate 23-0428
23-0420 As above Black
23-0417 41671-37 Plain Cam
10-0740 41685-37 Standard Cam Bushing
10-2496 41685-37A .015 O.S. Cam Bushing
23-1990 41691-31 Copper Cam Shim, 5 pk
23-0500 41805-38 Stamped Shoe Set Cpt 23-0418
23-1750 41805-38 Replica Cast Shoe Set Cpt
23-0504 41848-38 Lining Set w/Rivets
13-0145 41835-30 Set Shoe Springs
23-0418 41870-38 Outside Pivot Cup Kit
3Pc Kit 41872-38 Inside Pivot Cup 23-0446
41875-38 Complete Pivot Stud
23-0009 41875-38 Black Pivot Stud Only
23-0428 41929-36 Chrome Rear Lever
23-0449 As above Parkerized 23-0456
49-2552 42257-36 Parkerized Rear Rod
Foot Brake Lever and Mounting Kit. Nut, 23-0423 42257-36 Chrome Rear Rod
washers and bolts are replicas of OEM hard- 23-0421 42269-30 Zinc Clevis Pin, 10 pk
23-0464 42269-30 Parkerized Clevis Pin, 5 pk
ware used on 1936-71 Big Twins. 2501-12 Kit Parkerized Clevis Pin Kit 23-0447
VT No. Finish 23-0425 42273-30 Chrome Rear Clevis
23-0444 As above Parkerized
9732-7 Chrome 23-0422 42326-37 Chrome Front Rod
9733-7 Cadmium 49-2551 As above Parkerized
23-0424 42333-30 Chrome Front Clevis 23-0448
9734-7 Parkerized 23-0443 As above Parkerized
23-0104 42402-36 Chrome, Replica Foot Lever 23-0424
1936 Only Backing Black Backing Plate fits
23-0156 — Chrome Foot Lever
61” OHV. 23-0456 As above Parkerized, Replica
VT No. 49-0357 13-0150 42427-26 Black Lever Spring, ea
13-0173 42427-26 Chrome Lever Spring, ea
23-0105 42480-36 Chrome Lever Bracket 8160-4
1937-57 Rigid Brake Drum Assemblies are 23-0446 As above Parkerized
23-0419 42550-31 Plain Cross Shaft
complete replacements with sprocket and 10-0741 47755-31 Pair Shaft Bushing
dust shield riveted on. Drawn steel construc- 23-0426 42560-37 Chrome Shaft Lever, 2 hole 23-0415
23-0447 As above Parkerized
tion. Replaces 41400-37. 23-0427 42556-36 Chrome Shaft Lever, 1 hole
Chrome Black 23-0448 As above Parkerized
7820-4 7863 Cadmium Shaft Nut
23-0429 23-0430 4 Pc Kit 42575-30 Lock kit
9677-4 As Above Parkerized Kit
8409-4 As Above Chrome Kit 23-0500
Replica Brake Pedals fit 1936-57 BT 17-0935 42575-30 Pr Lock Tab
Rigid and include grease fitting and slot. 37-6137 7905 Chrome Nut, 5 pk
37-6138 7905 Parkerized Nut, 5 pk
VT No. Finish 37-0709 7789 Parkerized Nut, 5 pk
23-0104 Chrome 37-0009 7789 Chrome Nut, 5 pk
23-0456 Parkerized 37-8660 510 Zinc Cotter Pin
37-8661 534 Zinc Cotter Pin
23-0104 37-0799 7060 Parkerized 1/2” Lockwasher
23-0416 44475-35 Black Lock Plate 13-0145
Brake Shoe Springs. 23-0452 44475-35 Chrome Lock Plate
Front Replica Foot Brake Lever Stud available with
13-0146 41835-69 1969-72 FLH Glide 13-9260 threaded end or peen-end, hardware included.
13-0201 41835-57 1949-71 Glide Note: Oversize studs require purchase of 23/32
13-0208 44486-28 1929-52 45 Solo ream to refit worn pedals.
13-0209 44484-35 1936-57 BT Stock Oversize Year Type
13-0146 41835-69 1952-72 Sportster 2315-6 2309-6 1936-38 Threaded
13-0146
Rear 2316-5 2310-5 1937-57 BT & 45
13-0145 41835-30 1930-57 BT
13-9233 41836,37-58 1958-62 Hydraulic 23-0440 Wheel Lug Bolts for brake drums. Use tap
13-0148 41836,37-63 1963-72 Hydraulic 16-0807 for 3/8 x 20 O.S. threads for 37-
13-0209 8919.
13-9260 — 1960-62 Hydraulic
13-0146 41835-69 1952-78 Sportster Black Chrome OEM Years
13-0208 44486-28 1935-52 45 Solo 37-8675 23-0440 43530-35A 1936-72
— 37-8919 43531-35 Oversize

530
1936-57 BT Mechanical Kit
is perfect for finishing a
restoration or for forward con-
BT Mechanical Brake
trols on the rigid frame cus- Mechanical Backing Plate Kit for
tom. For use on mechanical 1936-57 includes plate, springs, shoes,
brake frames with a cross cam pivot stud and plate. Arm not
shaft tube only. Hardware included.
included. footboards may be VT No. Finish
used with this kit. 22-0708 Chrome
VT No. Type 22-0709 Black
22-0706 Chrome Rear Brake Drum Kits fea-
22-0707 Parkerized ture backing plate with all
components installed, includ-
ing a pre-arced set of brake
shoes to fit the drum sup-
plied. The drum has the 51
22-0706
tooth sprocket riveted on with an original style dust ring. Kits are
available in black or chrome finish. Lug bolts included, but axle
and sleeve kit must be purchased separately.

CLASSIC
VT No. Finish
23-0876 Black
23-0877 Chrome

1958-69 Brake
1958-69 Hydraulic
Brake Kit includes
all parts illustrated
as replacement for
flat side motors or
for use on cone
motors with an out-
23-0100 side frame pipe.
22-0706 Available with or
without cast iron
Wagner style master
22-0403
cylinder
Installed
23-0500 23-1795 23-0101

22-0403

23-1750
13-0147
VT
Brake Shoe Sets fit 1937-57 Big Twin Rigid and are complete
No. Master Cylinder
with linings installed. Sold in pairs. Note: When new shoes are
22-0401 Without
installed, they may have to be “arced” as described in restora-
22-0403 With Chrome
tion guide, VT No. 48-1738, page 24. 23-1795 shoe sets are fit
22-0402 With Painted
to our drums. Replace 41805-38.
1958-69 Big Twin Rear Brake Components.
Mechanical, Rear.
VT No. OEM Item Finish
VT No. Type
23-0100 42427-58 Pedal Chrome
23-0500 Stock
23-0101 42480-59 Pedal Plate Chrome
23-1795 Arced
23-1742 50668-35 Spacers Zinc
23-1750* Cast
13-0147 42427-58 Spring Chrome
*Note:Original Cast Construction
23-0115 41770-58 Plunger Chrome
Brake Linings With Rivets Chrome Hydraulic Brake Pedal Return Spring fits 1958-84
VT No. OEM Type Fits FL-FLH models.
23-0504 41848-38 Rear 1938-57 Big Twins VT No. OEM Years
23-0505 — Front 1949-72 Big Twins 13-0147 42427-58 1958-68
23-0450 As Above .025 O.S. 13-0175 41835-69 1969-84
23-1987 41808-63 Rear 1963-72 Big Twins Foot Brake Lever & Bracket Mounting Kit
23-1989 41802-58 Rear 1958-62 Big Twins includes nut, washers and bolts are duplicates of
23-0516 44433-39 Front BT Springer Type Fork stock hardware for 1936-71 Big Twin.
23-0518 44427-35 Front 1935-52 45” VT No. Finish
23-0736 41849-41 Rear 1941-46 45” Solo 9732-7 Chrome
9733-7 Cadmium
9734-7 Parkerized

531
1970-up Forward Brake Kit

22-0506 Installed
22-0300
1979-84 FLH Brake Kit includes chrome pedal, chrome plate
with front floorboard bracket, plunger, spring and stud. Order
master cylinder separately.
VT No. Item
22-0300 Chrome Kit
23-1735 Chrome Master Cylinder
23-1772 Alloy Master Cylinder
27-0596 Rear Floor Board Bracket
37-6366 Master Cylinder Stud

VT No.
22-1017
Shown

Chrome Hydraulic Brake Pedals and Backing Plates.


VT No. # OEM Year Item
23-0120 A 42411-70 1970-78 BT Stop
23-1742 50668-35 Spacers for above Spacers
13-0147 B 42427-58 Spring Spring
23-0103 D 42402-73A 1970-E79 FLH Pedal Original Forward Brake Controls assemblies equips all Big
23-9192 C 42402-79 L1979-84 FLH Pedal Twins with hydraulic brakes and powered by either Evolution or
23-0451 E 42480-79 1979-84 FLH Plate 1970-99 Shovel engines. Available in either Wagner or Kelsey
23-0102 F 42401-73A 1970-E79 FLH Plate Hayes styles, with or without master cylinders. Floorboards can
be fitted to our Wagner style kits VT No. 22-0500, 22-0505 or 22-
0506. Wagner styles use 41761-73 master cylinder, or Kelsey
Hayes type 41576-79A, for those wishing to utilize their existing
master cylinder. Complete assemblies include detailed instruc-
tions and diagram for installation. Display packaged.
28-0313 VT No. Type Note
22-0500 Wagner Without Master Cylinder
23-0351 22-0505 Wagner With Plain Master Cylinder
22-0506 Wagner With Chrome Master Cylinder
22-0501 Kelsey Hayes Without Master Cylinder
22-1017 Kelsey Hayes With Chrome Master Cylinder
*Note: For kits 22-0500, 22-0505, 22-0506, 22-0501, and 22-
Chrome Forward Brake Pedal allows driver better access to 1017, use Russell front line 23-8809 and rear line 23-8915 for
pedal from floorboard. Fits 1979-84 FLH. disc brake models and tee 23-0707.
VT No. Item Footpeg Mounting Studs fit through Wagner or
23-0351 Pedal Kelsey Hayes master cylinders to mount foot pegs to
28-0313 Pad these forward assemblies. Stud side shown accepts
that size footpeg yoke.
VT No. Type
37-8986 Kelsey Hayes Type 3/8 x 24
37-8987 Wagner Type 1/2 x 20
532
ST Style Brake
Control
22-1001
Installed

22-1001
Installed

Pedal Shown with Pad 28-0311 Available Separately.

CLASSIC
All Kits FXST Replica Forward Brake Control for use on all 1970-99
Display Big Twin with Shovel or Evo engines equipped with hydraulic
Packaged disc or drum brakes. Designed after the 1984-99 FXST which
on 18” x 24” places the driver peg in back of the brake pedal, so the brake is
Corrugated easier to operate from this comfortable position. Redesigned to
Cardboard, accept a Wagner or Kelsey-Hayes style master cylinder or GMA
Individually masters, also available with chrome KH or Wagner style mas-
Boxed ters. Hardware includes linkage pedal mount plate, rubber cov-
ered footpeg. This kit is the exact compliment to our shifter kits
listed on opposite page and when used with one of these kits,
places the pegs in forward and raised position.
VT No. Item Master Cylinder
22-1066 Dual-use kit Without
22-1001* Complete kit Kelsey type
22-1018* Complete kit Wagner type
23-1743 Brake Pedal for Above
13-0181 Brake Pedal Spring
Note: Kits VT No. 22-1001 & 22-1018 use Russell Stainless
Lines VT No. 23-8809 front and 23-8802 from junction to rear
caliper. Use tee VT No. 23-0707.
Pedal Rubbers
Brake Pedal Pad features chrome die cast
23-0466
backing with black rubber insert pads.Fits
1965-84 FLH.
VT No. 28-2226

Brake Pedal Pad Only for 1983-up FLT. 28-0911


Replaces 42416-83. 28-0760
VT No. 28-2233 Brake Pedal Pad features chrome die
cast backing with black rubber insert
28-0313 pads.
VT No. Model
28-0911 1984-up FXST
28-0760 1980-up FLT, 1986-up FLT
28-0313 28-0761 23-0466 1984-up FXST, Flame
Brake Pedal Pad Kit 28-0761 1980-up FL, Flame
VT No. OEM Year/Model Type Color FXST Brake Pedal Rubber
28-0313 36956-65A1965-79 FLH Kit Black replaces 42532-82. Stock
28-0310 36964-67 1965-79 FLH Pad only Black on all 1983-up FXST mod-
28-0621 — 1965-79 FLH Pad only White els.
Black Brake Pedal Pad replaces 36954-62 on VT No. Type
FL and Rigid brake pedals 1936-84, slides on. 28-0548 With stud
28-0311 28-0548 28-0311 Slip on
VT No. 28-0304

533
1958-72 Hydraulic Drum Brake
23-9240 23-9247

1958-62 1963-72
Big Twin Hydraulic Rear Backing Plate Assembly includes
23-0604 chrome or black backing plate, with wheel cylinder, shoe set &
springs installed. Hose fitting & banjo bolt supplied. Order prop-
er cast drum and axle kit separately.
Hydraulic Brake Parts for 1958-72 Big Twin. VT No. Year Finish Drum Axle Kit
VT No. # OEM Year Item 23-9241 1958-62 Black 23-0432 44-0562
37-8129 A 9995 1958-72 Clamp, 10 pk 23-9240 1958-62 Chrome 23-0431 44-0562
23-0431 B 41400-58C 1958-62 Brake drum, chrome
23-0432 B 41400-58C 1958-62 Brake drum, black 23-9242 1963-66 Black 23-0434 44-0582
23-0433 B 41400-63 1963-66 Brake drum, chrome 23-9247 1963-66 Chrome 23-0433 44-0582
23-0434 B 41400-63 1963-66 Brake drum, black 23-9242 1967-72 Black 23-0436 44-0567
23-0435 B 41400-67 1967-72 Brake drum, chrome
23-0436 B 41400-67 1967-72 Brake drum, black 23-9247 1967-72 Chrome 23-0435 44-0567
23-0441 C 41425-37 1958-72 Dowel Pin A B
44-0214 D 41552-58A 1958-66 Axle, chrome
44-0213 D 41552-67 1967-72 Axle, chrome
44-0321 E 41595-58 1958-66 Spacer, chrome
44-0353 E 41595-67 1967-72 Spacer, chrome
44-0354 E 41595-67 1967-72 Spacer, zinc
8160-4 F 41596-30 1958-72 Collar Lock & Nut Kit
8161-4 F As above 1958-72 Cadmium
44-0319 G 41596-58 1958-62 Spacer, side plate
44-0318 G 41596-63 1963-72 Spacer, side plate
44-0329 H 41600-58 1958-62 Axle sleeve
44-0355 H 41600-63 1963-66 Axle sleeve
44-0327 H 41600-67 1967-72 Axle sleeve Brake Drum Steel Backing Plate for hydraulic drum models
23-3022 I 41650-58 1958-62 Side plate, chrome
23-0714 I 41650-63 1963-72 Side plate, chrome
have the mount stud and shoe cams installed.
23-0715 I 41650-63 1963-72 Side plate, black Chrome Black # OEM Years
23-0748 J 41740-58 1958-62 Wheel cylinder 23-3022 23-3027 A 41650-58 1958-62
23-0749 J 41740-63 1963-72 Wheel cylinder
23-0713 K 41743-58 1958-72 Wheel cylinder bolt 23-0714 23-0715 B 41650-63 1963-72
23-0026 L 41744-58 1958-72 Copper gasket, 10 pk
23-0755 M 41745-58 1958-62 Swivel fitting 23-0431 Hydraulic Cast Brake Drums are
23-0712 M 41750-63 1963-72 Swivel fitting complete replacements with sprocket
23-0711 N 41749-58 1958-72 Bleeder nipple, 10 pk riveted on.
23-0604 O 41748-62 1958-62 Cylinder kit
23-0605 O 41748-63 1963-72 Cylinder kit
23-0501 P 41801-58A 1958-62 Brake shoe set
23-0502 P 41801-63 1963-72 Brake shoe set
23-0603 Q 41835-58 1958-72 Spring clip set
13-0148 R 41836-63 1963-72 Shoe springs Chrome Black Years Type
S 41837-63 Set
13-9233 S 41836-58 1958-62 Shoe Spring Set
23-0431 23-0432 41400-58C 1958-62
41837-58 23-0433 23-0434 41400-63 1963-66
13-9260 S — 1960-62 Shoe Spring Set 23-0435 23-0436 41400-67 1967-72
23-0440 T 43530-35A 1958-72 Lug Bolt, Chrome
37-8675 T 43530-35A 1958-72 Lug Bolt, Parkerized The following number brake drums are of cast iron. Remaining
23-0716 U 42300-58 1958-62 Hose numbers are of drawn steel. VT No.’s 23-0431, 23-0432, 23-
23-0717 U 42300-63 1963-72 Hose 0433, 23-0434, 24-0435, 23-0436.
23-0442 V — 1967-72 Race
Brake Shoe Retainer Clip replaces 41835-58, Wheel Cylinders And Kits are
fits 1958-72 FL-FLH models, sold in pairs. replacements for stock units. The
VT No. 23-0603 cylinders are completely assem-
bled, and ready for installation.
16-1730 Wheel Cylinders
16-0102 VT No. OEM Year
23-0749 23-0748 41740-58 1958-62
Wheel Lug Allen Wrench fits all front and rear wheels 1935-72 Brake Drum 23-0749 41740-63 1963-72
FL models. Dowel fits all rear Rebuild Kits
VT No. Item drums. 1937-72. 5 23-0604 41748-62 1958-62
16-0102 Lug Wrench Piece Set. 23-0605 41748-63 1963-72
16-1730 Drive Socket VT No. 23-0441

534
23-1735
Rear Master Cylinders
Kelsey Type Master Cylinder. Alloy
23-0751
style for 1980-up FX-XL-FL models 23-0750 23-0752
complete with internals.

VT No. OEM Type Fits


23-1735 41754-79A Chrome 1979-84 FLH
23-1772 41754-79A Alloy As Above
23-0769 42453-80A Chrome 1980-83 FXWG
1979-84 FXS Wagner Style Master Cylinder. Drum Type for 1958-72, disc
23-9179 42453-80A Polish As Above type 1973-E79. Units are assembled with internals, includes
23-3004 Chrome Billet Master Cylinders fea- cap and boot.
ture Wagner or Kelsey Hayes style VT No. OEM Type Finish
mount holes 5/8” bore. 23-0750 41761-58 Drum Painted
VT No. OEM Type 23-0752 — Drum Chrome
23-3003 Kelsey Hayes Inline 23-0751 41761-78 Disc Painted
23-3004 Wagner Offset 23-0753 — Disc Chrome
23-0878 Rebuild Kit 23-0735 Master Cylinder Caps and Cover.

CLASSIC
VT No. OEM Fits
23-0640 23-0734 41765-58 Chrome Cap
23-0639
23-0735 41765-58 Black Cap
15-0202 41766-58 Top Gasket, 10 pk
37-8470* — Cap Cover
*Note: Fits over existing cap secured by set
23-0617 23-0601
37-8470 screw.

Chrome Rear Master Cylinder Cover fits 1979-84 FL-FX Chrome Rear Master Cylinder Covers.
Kelsey style. VT No. Fits
VT No. Style VT No. Style 42-0315 1958-79 FLH
23-0617 Smooth 23-0640 Gold Inlay 42-0316 1979-84 FLH
23-0639 Eagle Spirit 23-0601 Finned
23-1718
23-3001
23-1961

23-9194
23-1717
GMA Master Cylinders are CNC machined from aircraft heat 23-1720
treated aluminum alloy. Bore 5/8 which produces pressure to
work in conjunction with dual piston GMA calipers.
Rear Master Cylinder Rebuilds
VT No. Type
VT No. OEM Fits
23-3001 Replaces Wagner 1958-79 type
23-1718 41762-58A 1958-79 Big Twin
23-3002 Replaces Kelsey Hayes 1979-82 type
23-1961 Deluxe Kit 1958-79 Big Twin
23-1720 Rebuild Kit
23-1717 42374-77B 1979-84 FL, 80-86 FLT
23-9194 Reservoir
23-1720 42374-82A 1983-85 FX 4-speed
Master Cylinder Mounting Stud replaces
1984-86 FXST-FLST
42301-79 on 1979-85 FL models.
VT No. 37-6366
Rear Master Cylinder Boots are sold each.
VT No. OEM Fits
28-050141764-58 1958-69 FL
28-050241764-70 1970-78 FL-FX
28-050341764-79 1979-84 FLH, 1978-82 FX
28-050442326-82 1983-up FX
28-050540922-79 1979-86 FLT
28-195541764-58 41764-70 assortment of 5 each Chrome Brake Plunger Assemblies.
Thread Chart VT No. # OEM Fits
OEM Rear Master Cylinders 23-0115 A 41770-58 1958-69 FL
Kelsey-Hayes. L1979-84 FL, FX; 80-85 FXWG, FLT
3/8-24 Inverted Flare 23-0116 B 42333-70 1970-79 FL
Wagner-Lockheed. 58-E79 FL, FX
3/8-24 Inverted Flare 23-0117 C 42333-79 1979-84 FLH
(Girling type) 83-E87 FX, 1982-E87 FXR
3/8”-24 Inverted Flare (to caliper) 23-0118 D 40923-79 1979-81 FLT
1/8” NPT (to reservoir master cylinder)
All L1987-2002 BT , TC/B, XL 23-0119 E 42257-72 1972-79 FX
3/8”-24 banjo bolt
All H-D Brake Tees 23-0124 E 42257-79 1979-82 FX
3/8”-24 Inverted Flare (brake line) 23-0122 F 42330-72 1972-82 FX Clevis only
1/8 NPT (brake light switch)

535
Replica Brake Lines

Hoses Listed are of stock type rubber construction are D. O. T.


approved.
VT No. OEM Length Fits
23-0730 45120-72A 441/2” 1972-81 FL-FLH
Rear Brake Hoses are made of rubber, OE replacements. All 23-0731 — 481/2” Same as above +4” extended
hoses are D.O.T. approved. 23-0725 45521-73 43” 1973 only XL-FX
VT No. OEM Years Model 23-0732 45521-74A 40” 1974-77 XL-FX
23-0716 42300-58 1958-62 FL 23-0733 — 44” Same as above +4” extended
23-0717 42300-63 1963-72 FL-FX 23-0721 45114-77 14” Upper 1977-78 FXS, 79 XLS
23-0601 7988 Hex Nut and Lockwasher for Above 23-0723 45121-77 19” Upper & Lower 1978-79 FX
7242 FXE, 1977-79 XL Lower only
23-0718 42328-73A 1973-78 FX 1980-82 FX-FXE Lower only
23-0719 45151-78 1979-83 FX 23-0737 — 21” Same as above +2” extended
23-0720 42300-73A 1973-80 FLH 23-0739 — 23” Same as 23-0723 +4 extended
23-2288 40912-81 1981-84 FLH 23-2304 45123-77 19” Lower 1977-82 FXS-FXWG
1979-82 XLS
23-0724 45123-79 20” Upper 1980 FXE-XL
23-0726 45125-81 24” Upper 1981 FX-FXE-XL-XLS
23-0744 42304-82 441/2” 1982-84 FL-FLH
23-0741* 45124-83 41” 1983 FXSB
23-2294 45113-83 46” 1983 FXWG
*Note: One piece Dual Disc hose w/built in Junction block
Brake Hose Fittings for front master cylinder,
chrome.
VT No. OEM Model Type
26-0622 23-1988
26-0622 43307-78 FX-XL Angle
23-1988 63609-72 FLH Straight
23-0517 Converts 10mm late threads to 1/8”
23-0517 NPT with inverted flare, early thread hose
type, straight.

Steel Brake Tubes are available in chrome or zinc plated. A B


Front fits between master cylinder and junction. Rear is from
junction toward rear caliper. Order rubber hose for final con-
nection to rear cylinder or caliper separately. Front Chrome Brake Line Clamp fits under triple tree to
Chrome Zinc OEM Fits Type secure stainless brake line. 1/4 x 20 mount hole.
23-0700 23-0761 42302-58 1958-69 FLH Front VT No. Type
23-0701 23-0762 42321-71 1970-78 FLH Front 23-0675 A
23-0704 23-0763 42304-79 1979-84 FLH Front 23-0686 B
23-0703 23-0764 42301-58A 1958-69 FLH Rear
23-0702 23-0765 42303-70A 1970-72 FLH Rear
— 23-9023 45150-79 1979-83 FXE Front 32-0425 32-0426 32-0434 32-0435
— 23-9181 42320-82 1983-85 FXSB Front
1984 FXE 1951-84 Hydraulic Brake Switch.
— 23-9182 41004-82 1983-E84 FX Front VT No. Type Brand
— 23-0121 42314-71A 1970-84 FLH Bracket 32-0425 Screw Replica
32-0434 Screw Accel
32-0426 Flag Replica
Clutch & Brake Brass Rivets. 32-0435 Flag Accel
VT No. OEM Type Use U/M
37-8805 — Short 4-41/2 Brake V-TwinTM OEM Cross Reference Guide with
37-8806 41871-31 Long 4-5 Brake 100 cross factory number to V-Twin Numbers on
37-8807* 8226 Short 7-4 Clutch 100 over 20,000 items.
37-8808 8232 Long 7-5 Clutch 100 VT No. 48-0011
23-0522 8475 1974-76F Brake 10 The Most Comprehensive in the
*Note: For clutch hub friction disc. Aftermarket Industry!

536
10mm Russell Street
Legal Universal Brake
Lines. Build it yourself
Universal Brake
line assemblies ready
for adapter fittings.
Fittings & Bolts
Preassembled with
high performance #3 stainless braided hose with a rugged
Teflon® inner and crimp-on chrome plated female swivel hose
23-4051
ends. Clear coated for abrasion resistance. Meets the guide- 23-4054 23-4279 23-4244
lines of the D.O.T. MVSS-106 requirements and are 50-state
legal. Compatible with all brake fluids. 23-4050 23-4047
VT No. Length VT No. Length VT No. Length 23-4053 23-4052
23-8352 4” 23-8120 32” 23-8282 58”
23-8002 6” 23-8130 34” 23-8229 60”
23-4283
23-8010 9” 23-8342 36” 23-8332 62” 23-4293
23-4298
23-8020 12” 23-8140 38” 23-8312 64”
23-8242 40” 23-8322 66” 23-4396
23-8030 15”
23-8362 16” 23-8150 42” 23-5833 68”
23-8040 17” 23-8252 43” 23-5834 70”

CLASSIC
23-8212 18” 23-8262 44” 23-5835 72” 23-4281 23-4380
23-8050 19” 23-8192 45” 23-5836 74” 23-4282
23-4284
23-8060 21” 23-8372 46” 23-5837 75”
23-8070 23” 23-8160 47” 23-5838 76” Chrome Adapter Fittings see listing for application.
23-8080 25” 23-8202 50” 23-5839 78” *Note: Most common use
23-8090 26” 23-8170 52” 23-5840 80” VT No. Fitting Type Adapts To:
23-8100 28” 23-8180 54” 23-4047 10mm Banjo, Straight
23-4055
23-8110 30” 23-8272 56” 23-4050 10mm Banjo, 35°
23-4055 10mm Banjo, 45°
23-4051 10mm Banjo, 90°
23-4052 7/16” Banjo, Straight
23-4053 7/16” Banjo, 35°
23-4056 7/16” Banjo, 35°
23-0612 23-4054 12mm Banjo, 90°
Chrome Banjo 23-4057 12mm Banjo,Straight
Bolt Kits for use with universal or stock lines, front and rear, 23-4058 12mm Banjo, 35°
washers included. The VT No. 37-8979 is to be used when a 23-4059 12mm Banjo, 90°
master cylinder or caliper uses a 3/8-24 Banjo Bolt and the line 23-4244 Male NPT, Straight
has a 12mm hole instead of 10mm. 23-4279 Male NPT, 90°
VT No. OEM Line Size/Item 23-4293 Male NPT, 45°
23-0612 41747-82A 10mm 3/8-24 23-4298 Male “T”
23-0613 41731-82 10mm Washers 23-6033 Flare Union
23-6034 3/8 x 24 Banjo Bolt 23-6033
23-0614 41739-84 12mm 7/16-24
23-6035 7/16 x 24 Banjo Bolt
23-0615 45583-83 12mm Washers 23-6040 10mm x 1.25” Banjo Bolt
37-8979 Special Kit 12mm 3/8-24 23-6041 12mm x 1.25” Banjo Bolt
14-0568 41731-88 10mm Washer with O-Ring 23-6036 3/8x 24 Double Banjo Bolt
14-0567 41733-88 12mm Washer with O-Ring 23-6042 10mm x 1.25” Double Banjo Bolt
Chrome Banjo Bolts include seal washers. 23-0746 3/8 x 24 Brake Switch Banjo Bolt
VT No. Size MM Style 23-6037 35° Rear Banjo
2190-3 3/8 x 24 10 Dome 23-6038 90° Short Rear Banjo
2191-3 3/8 x 24 10 Allen 23-6039 90° Long Forward Control Banjo
2190-3 2192-3 7/16 x 24 12 Dome 23-4396 3/8-24 Male Inverted Flare, straight, 2 pack
2193-3 7/16 x 24 12 Allen 23-4380 3/8-24 Male Inverted Flare, 90° & 120°
Brake Banjo Seal Washers feature built in O-Rings. *Junction block to master cylinder 23-4306
23-4281 3/8-24 Male Inverted Flare, 45°
*Rear Calipers
VT No. OEM Type 23-4282 3/8-24 Male Inverted Flare, 90°, short
*Junction Block to Front Caliper 23-4307
14-0567 41733-88 7/8”, 12mm fits handlebar cylinders
1984-00, single disc 23-4283 3/8-24 Male Inverted Flare, 90°, long
*Junction Block to Front Caliper
14-0568 41731-88 3/8”, 10mm fits 1982-00 Dual Disc
23-4284 3/8-24 Male Inverted Flare, 150°
Brake Calipers *Forward Controls
14-0578 41731-01 2001-up Master Cylinder & Brake Calipers 23-4305
23-4285 3/8-24 Male Inverted Flare, 60°
14-0581 41751-06A 2006-up Banjo Bolts *Rear Calipers
Allen Button Head Banjo Bolts sold without wash- 23-4306 Front Wide Glide Junction Block
ers. 23-4307 Front Narrow Glide 23-4303
VT No. Size MM 23-4305 90° long forward control
37-8517 3/8-24 10mm 23-4303 35° short rear brake banjo
37-8518 7/16-24 12mm 23-4304 90° short rear brake banjo
23-4304

537
Front Stainless Brake Lines
FX Series Refer to next page for diagram.
*Note: D.O.T. approved.
Year Model Front Type Rear Diagram#
1974-76 FX-FXE 23-8900 1 23-8915 19
As Above +4 Ext 23-8901 1 23-8915 19
As Above +8 Ext 23-8902 1 23-8915 19
1977 FXS 23-8902 5 23-8915 19
1978 FXS 23-8704 5 23-8803 6
1977-79 FX-FXE-FXEF 23-8703 5 23-8803 6
1979 FXS 23-8705 5, 14 23-8803 6
1980 FXE-FXEF 23-8706 5, 14 23-8803 6
1980 FXS 23-8712 5, 14 23-8803 6
1980 FXWG 23-8713 5, 14 23-8802 6
1980-81 FXB 23-8705 5, 14 23-8803 6
1981 FXE-FXEF 23-8707 5, 14 23-8803 6
1981 FXS 23-8711 5, 14 23-8802 6
1981 FXWG 23-8711 5, 14 23-8802 6
1982 FXWG 23-8716 5, 22 23-8802 6

538
Brake Lines
23-8802
23-8703

FL Touring/Dresser Series
Year Model Front Diagram# Rear Diagram#
1958-62 FL 23-8913 7
1963-72 FL 23-8914 7
1972-80 FL-FLHS 23-8903 6 23-8802 6
As Above +4 Ext 23-8904 6 23-8802 6
As Above +8 Ext 23-8905 6 23-8802 6
1981 FLHS 23-8708 23-8802 6
1981 FLH 23-8708 23-8809 4
1982 FLHS 23-8718 11 23-8802 6

CLASSIC
1982 FLT 23-8717 5, 10 23-8808 15
1982-84 FLH 23-8718 11 23-8809 4
As Above +2 Ext 23-8923 11 23-8809 4
As Above +4 Ext 23-8924 11 23-8809 4
1983 FLT-FLHT-FLTC- 23-8721 5, 23 23-8811 5
FLHTC
Upper Dual Disc Front Lines (sold each)
VT No. Model Type Diagram#
23-8908 1978-79 FX-FXE Stock 19” 5
23-8959 1978-79 FX-FXE -2” 5
23-8909 1978-79 FX-FXE +2” 5
23-8910 1978-79 FX-FXE +4 5
23-8911 1978-79 FX-FXE +6 5
23-8912 1978-79 FX-FXE +8 5
23-8906 1977-81 FX Stk 14” 5
23-8937 1980 FXE-FXS Stk 20” 21
23-8939 1980 FXE-FXS +4” 21
23-8952 1980 FXWG Stk 22 1/2” 14
23-8918 1982-83 FLT Stk 24” 10
23-8919 1982-83 FLT +2” 10
23-8920 1982-83 FLT +4” 10
23-8926 1983 XLH-FXE-FXWG Stk 24” 12
23-8927 1983 XLH-FXE-FXWG +2” 12
23-8928 1983 XLH-FXE-FXWG +4” 12
Lower Lines-Dual Disc Lower Lines (2 required, sold each)
23-8908 1978-82 FX-FXE Stk 19” 5
23-8959 1978-82 FX-FXE -2” 5
23-8909 1978-82 FX-FXE +2” 5
23-8910 1978-82 FX-FXE +4 5
23-8911 1978-82 FX-FXE +6 5
23-8912 1978-82 FX-FXE +8 5
23-8909 1977-82 FX Stk 21” 5
1982-83 FXR-FXRS
23-8910 1977-82 FXS- FXB-FXWG +2” 5
1982-83 FXR FXRS
23-8911 1977-82 FXS-FXB-FXWG +4” 5
1982-83 FXR-FXRS
23-8940 1981 FXE-FXE Stk 21” 14
23-8942 1981 FXE-FXE +2” 14
23-8942 1981 FXE-FXE +4” 14
23-8951 1981 FXE-FXWG Stk 24” 14
23-8930 1982 FXE-FXS-FXB Stk 23” 8A
1982-83 FXR-FXRS
23-8931 1982-FXE-FXS-FXB +2” 8A
1982-83 FXR-FXRS
23-8932 1982 FXE-FXS-FXB 4” 8A
1982-83 FXR-FXRS

539
Caliper and 52-0600

Wheel Kit
1973-85 FX-FLH Chrome Rear Wheel/Brake Assembly includes
chrome 16” x 3.0 Wheel Assembly, chrome caliper, chrome 51T
sprocket with bolts, 10” or 111/2” rear drill rotor, rotor bolts, chrome
caliper bracket, caliper support spring and chrome stay bar with bolts.
VT No. Caliper Type
52-0600 10”
52-0601 111/2”

Rear Disc Kit


Edart Rear Disc Kit fit stock rigid
frame applications. Disc is 49T
sprocket with caliper and pads,
axle, sleeve and spacer to use with
OE style star hubs.
VT No. Item
22-0773 Kit
23-0784 Brake Pads
23-0785 49T Sprocket
8792-5 Bolt Kit

Front Calipers
23-4503 23-4508 23-4513

23-9205

GMA Billet Aluminum Brake Calipers are machined from billet aluminum and clear anodized. Feature dual pistons which are
internally connected, brake pads and brackets, when provided. Include spacers and hardware necessary for installation. Hoses
and rotors not included. Components
Front 23-4521 PA4 GMA Caliper Piston, pair, fits 23-4508
23-4503 FLH10 1973-83 FLH Front. Use 5/8” bore master cylinder 23-4509 PA1 Caliper Piston, pair, fits 23-4503
23-4508 400 1977-83 FX-XL Dual Kit, 8 Piston 23-4510 RB1 Caliper O-Ring Seal Kit fits 23-4503, 23-4513, 23-9205
23-4522 RB-4 Caliper O-Ring Seal Kit fits 23-4508
1980-83 FXWG. Use 3/4” bore master cylinder 23-4512 A-Pad SBS Brake Pad Set fits Calipers: 23-4503
23-9205 200DD 1949-73 FLH Dual Kit fits 10” rotor 8 Piston. 23-9169 F Pad SBS Brake Pad Set fits Calipers: 23-4508, 23-9205
Use 3/4” bore master cylinder 23-4514 B Pad SBS Brake Pad Set fits Calipers 23-4513
23-4513 200E 1974-77 FX Single Disc. Use 5/8” bore master cylinder

23-4502 Rear
Calipers
23-4500 23-4501

GMA Billet Aluminum Brake Calipers are machined from billet aluminum and clear anodized. Units feature dual pistons
which are internally connected, brake pads and brackets, when provided. Include spacers and hardware necessary for installa-
tion. Hoses and rotors not included. Use with 5/8” bore master cylinders.
Rear Components
VT No. GMA Model 23-4509 PA1 Caliper Piston, pair, fits 23-4500, 23-4501
23-4510 RB1 Caliper O-Ring Seal Kit fits 23-4500, 23-4501
23-4500 115 1981-84 FX-FL. Use 5/8” bore master cylinder and 11.5” rotor. 23-4512 A-Pad SBS Brake Pad Set fits Calipers:23-4500, 23-4501
23-4501 100 1973-80 FX-FLH. Use 5/8” bore master cylinder and 10” rotor.
23-4502 R10 Rigid Frame with 10” rotor
540
Chrome Dual Action Rear
Caliper Kit for 1973-82 FX-FL 1973-84 BT Rear
models features twin pistons
and an internal crossover pas- Disc Kits
sage which feeds brake fluid to 22-1155
a second piston within the
inside caliper half. Includes
11.5” stainless steel rotor,
chrome bolts, chrome anchor
arm, and a machined chromed
alloy “Y” bracket.
VT No. Item
22-1065 Complete Kit
23-9193 Caliper Rebuild Kit

22-1068 22-1067
23-2216

CLASSIC
11.5” Caliper Conversion Kit updates of 1973-82 FX-FL mod-
els from 11.5” rotor. Includes caliper bracket, 11.5” drilled rotor
in stainless or zinc plated steel, mount bolts and the dual piston
caliper. By converting to this style caliper, rattle and chatter will
be eliminated and a much greater stopping power achieved.
calipers should be used with master cylinders listed below. Use
with 5/8” bore master cylinder.
Caliper Conversion Kit includes 11.5” rotor, late style caliper VT No. Item Brand
mounting bracket and black painted caliper assembly. Converts 22-1155 11.5” Kit Complete with S.S. Rotor Edart
1973-82 FL-FX’s. Helps eliminate caliper rattle and chatter. 22-1067 11.5” Kit Complete with S.S. Rotor GMA
VT No. Rotor 22-1068 11.5” Kit Complete with Steel Rotor GMA
23-2216 Steel 23-3028 Wagner Type Master Cylinder Edart
23-2214 Stainless 23-8915* Rear Line Stainless Steel Russell
1958-85 BT Brake Assembly Kit 23-8809* Front Line Stainless Steel
23-0707* Brake Tee
Russell

*Note: For fitting forward FXST style control assemblies.


Rear Caliper Kit
10” Caliper Kit features all parts
display packaged
as pictured, fit
1973-80 FX-FL
including black or
chrome rear
caliper, 10” steel
drilled disc rotor,
chrome bolts,
chrome support
23-2211 bracket, anchor
1958-85 FL-FX Swing Arm/Brake Assembly Kit
bar with bolts.
contains all parts pictured, for stock tire width.
Includes: Chrome Swing Arm with Pivot Pin and Bearing Kit, 22-1087 Rear Caliper Kit features all parts
Chrome Caliper and Bracket, Caliper Anchor Arm, 10” or 11.5” display packaged as pictured, fit
Drilled Steel (Zinc) Rotor, 16” x 3 Complete Chrome Wheel, 1973-80 FX-FL including black or
51T Chrome Sprocket, 12” FX (Spring) or FL Covered Shock chrome rear caliper, 10” steel drilled
Set with shock studs and chrome axle assembly. disc rotor, chrome bolts, chrome
VT No. Disc Shock support bracket, anchor bar with
55-0602 10” FX bolts.
55-0603 10” FL VT No. Finish Disc Brand
55-0604 11.5” FX 23-2210 Black Steel Replica
55-0605 11.5” FL 23-2211 Chrome Steel Replica
22-0540 Chrome Stainless Replica
22-1087 Alloy Steel GMA

541
1973-82 Banana Caliper

23-2219 23-2237 23-2218 23-2228

23-9193 for 23-2227


23-2215 23-2240 23-2227

23-2217 23-3055

23-3051
Caliper Assemblies are fully assembled with disc pads and all
internals for FX-FL models Rear & FL front. Calipers accept 1982-E87 Rear Brake Caliper
1/8” NPT line. Guide Pin Kit for BT models.
Front Replaces 44212-82A.
VT No. OEM Years Finish VT No. Type
23-2219 44104-72A 1972-84 Black 23-0557 Black
23-2237 44105-72 1973-80 Chrome 23-0693 Chrome
Rear
23-2218 44105-72 1973-80 Black Chrome 1973-80 FLH-FXE Caliper
23-2228 44105-72 1973-80 Black 23-0524
Bracket will accept stock 1981-82
23-2215 44105-72 1973-80 Chrome caliper.
23-2240 44105-72 1973-80 Chrome VT No. Size
23-2227 44011-81 1981-82 Chrome Dual Piston for 11” 23-0524 10”
23-9193 Kit 1981-82 For Above 23-0542 11 1/2”
23-2217 44011-81 1981-82 Black
23-3051 44011-81 1981-82 Chrome
23-3055 44050-82A 1982-86 Chrome
11.5” Caliper Mount Bracket replaces
23-2255
44015-81. Cast aluminum bracket fits all
1981-82 FX Big Twin with 11 1/2” rotors
23-9186 only.
23-2257 VT No. Type
23-2255 Polished
23-0111 23-2256 Chrome
23-0578 Bushing for Pin
23-1729 23-0861
1982-86
23-9033 Black
Caliper Support Bar Bolts secure bar to
Caliper Mount Bracket & Anchor Arm for FX-FL for use with
caliper bracket and Swing Arm on 1973-85
10” rotor.
FX-FL models.
VT No. OEM Year Item
VT No. Finish Brand
23-2257 44166-73 1973-80 Mount Bracket
37-8135 Chrome VT
23-9186 Special Rigid Mount Bracket
9106-8 Chrome Colony
23-1729 44154-73 1973-82 Anchor Arm
9107-8 Cadmium Colony
23-0861 Special 1973-82 Arm
23-0111 1973-80 Caliper Support Clevis Pin replaces 40919-81 on rear
caliper bracket, chrome, includes washer
& cotter for 1981-85 BT.
23-3065
VT No. 23-1749
Chrome Caliper Anchor Arm for 1983-86 FL-FX models
replaces 41039-82.
VT No. 23-3065
542
Caliper Kits
1973-80 FX-FL Black or
Chrome Caliper with chrome
bracket set. Caliper includes all
internal parts.
VT No. Type
23-0539 Chrome
23-0798 Black

23-0539
23-0798

Caliper Rebuilder
Brake Rebuild Kit includes all 1972-84 Front and 1973-80 Rear Chrome
components pictured to fit 1973-80 Caliper Cover includes mount studs.
banana rear calipers. Kit also VT No. Item
includes an oversize ground pin to 42-0312 Cover Kit

CLASSIC
repair elongated mount hole in 37-0093 Stud Set Only
caliper body. VT No. 23-1756
Disc Caliper Bleeder Screw Repair Kit for
replacing stripped threads in 1972-83 alloy
caliper housing.
VT No. 23-0110

Bleeder Screws available in 10 pack. 37-8265


A
VT No. OEM Size Fits
23-0114 23-0711 41749-58 1/4 x 28 1958-77 Caliper and
23-0113 B Wheel Cylinder
D 37-8264 Chrome 1/4 x 28 As Above, 5 pk
23-1731 44146-77 3/8 x 24 1977-86, L1987-89
(A) Caliper Pin Replacement Kit for Big Twin Front or Rear Calipers
eliminates brake squealing, grinding, caliper wobble. Kits 37-8265 Chrome 3/8 x 24 As Above, 5 pk
include mounting stud, locknut and washer, 2 brake pad pins Speed Bleeders by Russell feature a built in
and stainless steel caliper mounting bracket bushing. check valve and replaces the original bleeder
Replaces 44331-73 for 1972-80 Big Twins. screw for a
VT No. OEM Item permanent installation. Sold in pairs.
23-1727 Kit Complete VT No. Size
23-0113 45822-75 Short Bushing 23-0520 1
/4”
23-0114 45821-75 Long Bushing 23-0521 3
/8”
(B-C) Rear Caliper Parts are available as complete rebuild kit
or as individual parts.
VT No. # OEM Item 51-0845
23-1732 B 44107-72 Mount Pin, each 51-0513
23-1733 C 44124-72 Pad Pins, 10 pk
(D) Oversized Caliper Mounting Pin Rebuild Kit replaces 51-0512 51-0717
51-0511
stock mounting pin, by boring caliper hole oversize. Gives Weld On Mount Tabs fit Rigid Frames when mounting brake
longer life of caliper housing before replacement. Complete kit units.
with instructions. VT No. Type
VT No. 23-1736 51-0511 Hydraulic Rear Back Plate
Chrome Caliper Mount Bolt Kits mount 51-0512 Caliper Arm Tab
through caliper to bracket on Big Twins. 51-0513 1987-99 Caliper Mount Strap (RS)
VT No. OEM Type Year Fits 51-0845 1987-99 Caliper Mount Strap (LS)
23-1726 44134-72A 12 Point 1973-80 BT Rear 51-0717 1987-99 Caliper Mount Strap (LS)
1972-80 BT Front
2088-8 44134-72A Allen 1973-80 BT Rear A B C
1972-80 FL Front
37-8672 — Allen As Above Front
23-0600 44132-72 Washers For Above Vibration Clips fit as replacement to dampen pad rattles.
37-0508 44201-82 Allen 1982-84 FX Rear VT No. # OEM Year Type
Caliper Thread Chart
OEM Calipers 23-1753 A 41768-73 1973-78 Front, FL
Front: All 1984-2002 Single Disc Calipers
3/8-24 banjo bolt 23-0112 B 41670-73 1973-81 Rear, FX-FL
Rear: All L1987-2002 BT, TC/B, XL
3/8-24 banjo bolt 23-9176 C 44211-82 1981-83 Rear
Front: All 11984-2002 Dual Disc Calipers
3/8-24 banjo bolt
Rear: 1982-E87 FXR, XL; 84-E87 FXST; 83-86 FXWG
3/8-24 banjo bolt
Front: 1977-83 FX, FXWG, FXR, XL
3/8-24 Inverted Flare
Banana Caliper 1973-83 FL, FX, XL
1/8 NPT

543
Caliper Pistons & Seals
Caliper Seal Kits contain seal &
dust boot for year listed.
VT No. OEM Front
23-0606 44277-74 1974-77 FX
44278-74 Single Disc
23-0607 44151-77 1979-83 XL, 1978-83 FLT
44153-77 FX-FXE Dual Disc
23-0608 44133-72 1972-E80 FL-FLH
Pistons Only, less seals, pistons are sold each. 44127-72A
VT No. OEM Front 23-0609 44007-80L 1980-84 FLH
23-1722 44109-72A 1972-E80 FL-FLH 44133-72
23-1725 44118-80 L1980-84 FL-FLH 23-0610 43945-79 1979-83 FLT
23-1723 44275-74 1974-77 FX, 1974-76 XL 44947-79
23-2278 44157-77 1978-82 FX VT No. OEM Rear
23-1721 43946-79 1980-82 FLT 23-0608 44133-72 1973-E80 All FL-FX
23-2280 44181-77A 1983 Only FLT 44127-72A
VT No. OEM Rear 14-0923 44127-72A O-Ring only for above
23-1724 44129-73 1973-E80 FX-FL 23-0609 44007-80 L1980-84 All FL-FX
23-1725 44118-80 L1980-84 FX-FL 44133-72
23-1721* 43946-79 1980-86 FLT 23-0610 43945-79 1980-85 FLT
*Note: 1980-85 FLT have Dual Piston Caliper. 43947-79 Dual Piston Caliper

Dual Disc Front Caliper 1977-83 FX


1977-83 A Style B Style
Chrome
Dual Disc
Caliper and
Rotor Set
includes 2
chrome 23-0550 23-2220
calipers and Dual Disc Front Disc Calipers includes body, piston, seals
2 drilled and all related assembly hardware. Dual type fits 1977-83 FX-
rotors. FXWG.
VT No. Side Finish Style
23-2221 Right Black A
23-0259 23-1121 Right Chrome A
23-2238 Left Black A
VT No. Item Rotor 23-1120 Left Chrome A
23-0250 Caliper Rotor Set Zinc Steel 23-1119 Right& Left Black A
23-0258 Caliper Rotor Set Polished SS 23-1122 Right & Left Black, ET B
23-0259 Caliper Rotor Set Stainless Steel 23-2220 Right & Left Chrome, Daytona B
8831-10* Bolt Set FXWG 23-0550 Right & Left Chrome, ET A
8758-10 Bolt Set XL-FX 1977-83 FX Dual Disc Caliper Hardware.
*Note: 2 Kits required. VT No. # OEM Item
Chrome Lower Slider Set Only fits 1977-82 23-0509 A 44098-77 Pad Set (4)
dual disc 35mm forks. 23-9198 B 44141-77 Seat, brake hose
VT No. 24-0541 23-1731 C 44146-77 Bleeder Fitting
23-0607 D 44151-77 Seal, piston
44153-77

Caliper Inserts 23-2278 E 44157-77 Piston


23-0523 F 44158-77 Plate, Outer
24-0603

Round Caliper Insert fits 1977-83 dual 44161-77 Plate, Inner


calipers. 23-1734 G 44162-77 Pin
VT No. Finish 24-0602 H 44173-77 Screw
37-8970 Chrome 44174-77
24-0602
48-0451 Black 37-8970 I — Chrome Insert, ea
37-8970
24-0603 J 46018-77 Mount Bushing Set
1973-83 Narrow Glide Axle Cap, alloy finish. Fit FX 46019-77
models 35 and 39 mm. Lower Leg Caliper Bushings fit in lower leg
VT No. OEM Fits where caliper attaches.
24-0505 45410-75 Left VT No. OEM Type
24-0504 Chrome Left 24-0603 46019-77 Lower (2) 1977-83
24-0507 45994-77 Right 46018-77 Upper (2) 4 pc set
544
Chrome Front Caliper-Rotor Covers
42-0311
for 1972-84 front FLH 1973-81, rear FX-
FL.
Chrome Caliper
VT No. Year Fits
42-0311 1973-80 Front Rotor Rotor Covers
42-0312 1972-84 Front Caliper 42-9958
1973-80 Rear Cali[per
37-0093 Caliper Cover Bolt Set
*Note: For right side to match 42-0311.

Chrome Rear Rotor Cover bolts 42-9952


on for a secure installation. Fits FLT-FLHT Chrome Rotor Covers fit all 1980-up FLT-FLHT
1981-83 FLT-FLHT. with dual disc. Completely covers the front disc. Includes
VT No. 42-0335 required spacers. Sold in pairs.
VT No. Years Type
42-9952 1980-81 Rotor
42-9958 1980-83 Caliper

1974-77 Front Caliper

CLASSIC
23-1100

1974-77 Front Caliper


Service Fix Kit includes
23-0662
seal kit, spring, pins and
23-0626 bleeder screw.
VT No. 23-0148
1974-77 Single Disc Caliper Kit includes billet caliper, 11.5”
drilled zinc plated steel rotor and mount bolts. 1974-77 FX Single Caliper Pieces.
VT No. Item VT No. # OEM Item
23-0626 Kit 23-1723 K 44275-74 Piston
23-0662 Kit w/o rotor 12-0943 L 44274-74 Piston, Friction Ring
23-4513 Caliper Only (GMA) 23-0514 A&B 44281-74 Pad Set
23-1100 Caliper Only (Edart) 23-0606 E&F 44277-74 Caliper Seal Kit
23-1106 Caliper Only (Smooth) 44278-74
23-0148 Kit Service Kit includes C,D,E,F,G,N
23-1747 C&D 44280-74 Caliper Pin Set, 2 piece
44283-74 Set
23-1995 H 44272-74 Anchor Arm
I 44276-74 Plate, Floating Lining
37-8996 M Kit Mount Bolt Kit Chrome
23-1730 J Complete Black Caliper Assy w/A-F+H,I
23-0564 23-1737 23-0711 N 41749-58 Bleeder Screw
8759-5 O 41191-74 Chrome Rotor Screw Set
1974-77 FX Chrome Caliper Kit includes zinc or polished
stainless steel 11.5” rotor.
VT No. Disc Finish
23-0564 Steel Zinc
23-0565 Stainless Steel Polished

1974-77 Clover Leaf Style 11.5” Rotors.


23-1730 23-1737 VT No. Type Finish Brand
23-0302 Drilled Zinc Dura
1974-77 FX Single Disc Front Caliper Assembly features stock
23-0303 Plain Zinc Dura
type construction in black or chrome with piston installed. Caliper
23-0317 Drilled Stainless Steel Russell
units include zinc plated brackets and hardware. Fits 11.5” rotor
23-9042 Drilled Stainless Steel, Polished Russell
on stock 35mm forks.
23-0358 Drilled Stainless Steel, Polished Dura
VT No. Finish Type
23-0636 Drilled Stainless Steel Dura
23-1730 Black Stock
23-1737 Chrome Stock
545
Replica Steel Disc Rotors 23-0312

V-Twin MfgTM Disc Brake Rotors feature fine finish ground surface. Available with or with-
out holes in steel unless as construction as noted as stainless. Exactly interchangeable
with stock discs. Order bolt set separately.
23-0313 23-0309 23-0298

Drilled Plain OEM Dia. Bolt Kit Fits


FRONT
23-0304 23-0305 41813-79 10” 8738-10 1972-84 FLH
Cast or Wire 1973 only FX
23-0309 23-0310 41806-72B 10” 8738-10 1972-84 FLH, 1973 only FX
Cast or Wire with built in offset
23-0311 23-0312 44137-77A 10” 8758-10 1977-83 All FX Cast or Wire Wheel
Cast or Wire 1982-83 FXR Cast or Wire Wheel,
23/8” I.D. Center Hole
23-0298 23-0299 44137-77A 10” 8831-10 Wire FXWG 1980-83 Dual Disc Wire Wheel
w/2” I.D.Center Hole. Requires 2 Bolt Sets.
23-0370 — 44210-79 10” 8792-5 1979-83 FLT
23-0371 — 44210-79 10” 8792-5 As Above Stainless
REAR
23-0304 23-0305 41791-79 10” 8738-10 1973-80 All FL
1978-80 All FX’s Cast or Wire
23-0309 23-0310 41806-72B 10” 8738-10 1973-78 All BT with built in offset
23-0307 23-0308 41791-79 11.5” 8791-10 1981-92 FXST-FXR Cast or Wire
— 23-0155 41791-79 11.5 8791-10 1981-92 ST-FXR (Stainless)
23-0297 23-0313 40909-81A 12” 8791-10 81-84 FLH Cast or Wire .390 thick.
23-0297 23-0313 40939-79A 12” 8792-5 79-85FLT
10” Polished Razor GMA Rotors are machined from ductile Iron
Rotors. Note: 23-0848 Alloy.
has chrome center.

VT No. Dia. Bolt Kit Fits


Front
23-9213 10” 8758-10 1977-83 FX
Pair Cast/Wire
1982-83 FXR
2 3/8” ID Center Hole
23-9214 10” 8831-10 1980-83 FXWG
VT No. Fits Style Wire Dual Disc requires 2 bolt sets
23-0847 Rear, L 1973-80 23-9212 10” 8738-10 1972-84 FL
Cast/Wire
23-0848 Rear, L 1973-80 Front and Rear
23-0846 Front (L&R) 1978-83 23-9211 10” 8738-10 1973-80 FL F/R
23-0854 Front, R 1973-80 Cast/Wire 1981-84 FL Front only
23-0849 Rear, R 1973-80 Rear
23-9215 11.5” 8791-10 1981-92 ST-FX-FXR
Rotor Spacers provide offset when required, with 7/16” bolt Cast/Wire Cast Wire
holes. Each disc measures 2 1/16” 19-0412 23-9211 10” 8738-10 1978-80 FX
I.D. with 4 5/16” O.D. For 1980-99. Cast/Wire
VT No. Thick Material
23-0320* 1/16” Steel
19-0128 3/16” Steel
19-0452 3/16” Billet 44-0528 44-0511 44-0554
19-0413 1/4” Steel Rotor Bolt Spacers will adapt 1973-up FX-FL rear hubs to
19-0414 5/16” Steel accept rotors for front fork use, VT No. 44-0528 fits dual disc
19-0411 3/8” Billet type 1980-83 FXWG type.
19-0412 1/2” Billet VT No. OD ID
*Note: Use when installing flat rotor on 1973-75 Big Twin. 44-0528 3/8 5
/16
44-0511 /167 3
/8
44-0554 7/16 5
/16
546
Stainless Disc Brake Rotors
Drilled Stainless Rotors feature rustless finish for appearance and long service life, in Russell or Dura Rotor brand. Available in
standard or polished finish. Russell High Performance and Dura SS Rotors are compatible with all disc pads including sintered
metal and OEM.

23-0340 23-0342 23-0358

Dura Rotor Russell OEM Dia. Bolt Kit Fit

CLASSIC
Polished Standard Polished Standard
FRONT
23-0340 23-0336 23-9043 23-0315 41813-79 10” 8738-10 Wire 1972-84 FLH, 1973 only FX
or Cast or Wire Wheel
44137-79 10” 8758-10 Cast 2” I.D. Center Hole
23-0358 23-0636 23-9042 23-0317 41807-74 11.5” 8759-5 C/W 1974-77 FX Cast or Wheel
23-0342 23-0335 23-9046 23-0316 44137-77A 10” 8758-10 1977-83 All FX Cast or Wire Wheel,
Cast or Wire 2 3/8” I.D. Center Hole.
23-0340 23-0336 23-9043 23-0315 41813-79 10” 8794-10 1980-83 FXWG Dual Disc Wire Wheel.
44137-79 Wire Requires 2 Bolt Sets. 2” ID.

23-0336 23-0439 23-0341

Dura Rotor Russell OEM Dia. Bolt Kit Fit


Polished Standard Polished Standard
REAR
23-0340 23-0336 23-9043 23-0315 41813-79 10” 8738-10 1973-80 All FL
Cast or Wire 1978-80 All FX’s Cast or Wire
23-0439 41806-72B 10” 8738-10 1972-80 BT Rear, Wire with built in offset
23-0341 23-0333 23-9044 23-0318 41791-79 11.5” 8791-10 1981-92 FXST-FXR Cast or Wire
Cast or Wire
Wyatt Gatling Rear 11.5” Polished
Polished Spoke SS Razor Rotor fea-
Rotors 18 Spoke. tures full stainless con-
1979-99 rear. struction polished to
VT No. 23-0687 high gloss. Order
8791-10 tapered screw
set separately. 1979-
99.
VT No. 23-0388 23-0583
6-Spoke Polished Rotor for 11.5” Rear Polished Stainless
1979-99 Rear. Steel Floating Rotor. Order bolt
VT No. 23-0657 set separately for 1979-99.
VT No. 23-0583

547
Rotor Bolts Chrome Rear Rotor Bolts.
See listing for applications.
# Thread
A 7/16 x 14 x 13/4
B 3/8

Chrome Front Disc Brake Rotor Bolts. Chrome Rear Rotor Bolts.
Wheel Type Disc Year VT No. # Wheel Type Year VT No. #
FX-FXWG-FXST-FXDWG FX-FLH
Spoke Dual 1980-83 8831-10* D Cast 1979-91 9632-5 J
Spoke/Cast Dual 1978-82 8758-10 E Spoke-Cast 1973-80 8738-10 H
Cast Single 1974-80 9600-5 G Spoke-Cast 1973-80 8739-10 I
Spoke Single 1974-80 8759-5 F Spoke-Cast 1979-92 8791-10 B
FLH Spoke-Cast 1981-84 8791-10 B
Spoke/Cast Single 1973-84 8738-10 H
FXST-FLST-FXR
Spoke/Cast Single 1973-84 8739-10 I
FLT Cast 1979-91 37-9236 J
Cast Dual 1982-85 8847-5 A Cast 1979-91 9632-5 J
Cast Dual 1980-81 8792-5 C FLT
*Note: 2 kits required. Cast 1980-81 8792-5 C
Cast 1982-85 8847-5 A

548
23-9204
1949-71 Glide Brake Kits
Glide Front Brake Backing Plate Kits include all hardware including brake
shoes, springs, backing plate, drum, axle sleeve, nuts, cam with lever and
mount stud. Available for left side 1949-69 and right side 1969-71. Chrome
kit includes chrome drum and chrome backing plate. Black kit includes black
drum and polished backing plate.
VT No. Year Type Side
23-9204 1949-66 Chrome Kit Left
23-9218 1949-66 Black Kit Left
23-9253 1967-68 Chrome Kit Left
23-9254 1967-68 Black Kit Left
23-9222 1969-71 Chrome Kit Right
23-9223 1969-71 Black Kit Right

Glide Parts

CLASSIC
23-2212

23-2213

23-0515

1949-72 Glide Drum Parts fit left unless noted as right. 24-0146 44490-48 N Left Cam Lever Assembly includes
VT No. OEM # Item Kit 45175-49 N Clevis
37-0520 9963 A Cable Clip Kit 45216-49 N Clamp
37-8776 9980 B Clip, Bar, Black Kit 44525-49 N Clevis Pin
13-0201 41835-57 C 1948-68 Shoe Springs 24-0158 44490-69A N Cam Lever Assembly
13-0146 41835-57 C 1969-71 Shoe Springs 45175-69 N 1969-72 Right Side
37-8675 43530-35A D Lug Bolts, Parkerized 23-1759 44499-48 O Brake Cam Lever Stud
23-0440 D Lug Bolts, Chrome 26-2126 45002-41 P Early Lever Assembly, Polished
44-0301 43882-48 E 1948-66 Axle Sleeve 26-2127 45002-41C P As Above Chrome
44-0302 43882-67 F 1967-71 Axle Sleeve 26-0526 45002-65A Q 1965-72 Lever Assembly
12-0537 43886-30 G Axle Sleeve Nut 26-0525 45002-65 Q As Above, Chrome
23-2212 44111-48 H 1948-66 Drum Chrome 8819-4 45031-41 R 1941-64 Pivot Screw
23-9922 44111-48 H As Above, Black 26-0507 45031-41 S 1965-72 Pivot Pin, 10 pk
23-2213 44111-67 H 1967-71 Drum Chrome 26-0506 45033-49 T 1941-64 Bushing, Lever, 5 pk
23-2225 44111-67 H As Above, Black 26-0505 45036-68 U Pin & Bushings, 10 pk
23-2223 44141-50 I 1948-66 Side Plate Polished, left 45039-68 For 1965-72 Lever
23-2224 44141-50C I 1948-66 Side Plate Chrome, left 36-2385 45060-54 V Cable & Housing 60”
23-2233 44141-50B I 1967-68 Side Plate Polished, left 31-0193 45092-66 W Cable Guide
23-2234 44141-50B I 1967-68 Side Plate Chrome, left 8818-3 45159-50 X Adjusting Screw
23-9230 44125-69 I 1969-71 Side Plate, Polished right 24-0142* 45202-50 Y 1949-51& 1969-91 Cable Tube
23-9231 44125-69 I 1969-71 Side Plate, Chrome, right and Nut, Chrome
23-0515 44401-49A J 1949-72 Set of Shoes, Complete 24-0644* 45202-50 Y As Above, Cad
23-0505 44432-54 K Set of Linings and Rivets 24-0143 45200-60 Y 1960-68 Cable Tube and Nut, Chr
24-0127 44448-48 L Pivot Stud 24-0645 45200-60 Y As Above, Cad
with (M) locating washer 24-0131 45207-49 Z Cable Tube Seat
24-0128 44454-48 M Locating Washer *Note: Includes adjuster screw (X).
24-0127 24-0128 Pivot Stud Kit for front brake shoes on 1949-71 FLH. 1958-71
Servi-Car includes 44448-48 stud and 44454-48 locating wash-
er, which is serrated for positive lock on brake plate.
VT No. Item
24-0127 Kit
24-0128 Washer, 5 pk
549
Brake Cable Components
24-0141

36-2385
24-0142 24-0143

24-0142

24-0095 31-5008 Glide Cable and Fitting Kit features parts pictured to install
brake cable on 1949-71 glide forks, handle, cable, adjuster,
Front Brake Cable Components.
tube and fitting included.
VT No. Model/Item Finish
VT No. Item Finish Years
24-0142 1949-71 FLH Adjuster & Tube Kit Chrome
24-0141 Complete Kit Chrome 1965-71
24-0644 1949-71 FLH Adjuster & Tube Kit Cadmium Tube
36-0415 Complete Chrome 1949-64
Zinc Adj.
36-0416 Complete Cadmium 1949-64
8818-3 FL-XL Adjuster only Cadmium
24-0142 Tube and Adjuster Only Chrome 1949-64
9741-2 FL-XL Adjuster only Chrome
8818-3 Adjuster Only Cadmium 1949-71
24-0143 1960-67 FLH Crossover Tube Chrome
9741-2 Adjuster Only Chrome 1949-71
Left Side Brake
36-0419 Adjuster Only Chrome 1949-71
24-0645 1960-67 FLH Crossover Tube Cadmium
36-0420 Adjuster Only Zinc 1949-71
Left Side Brake
36-2385 Cable Only 1949-71
36-2385 1948-71 FL, 1952-72 K-XL,
60” Brake Cable cut to length Cross Over Brake Tube Kits
24-0095 1952-72 K-XL Cable Tube only Chrome allow the use of left side brake
24-0646 1952-72 K-XL Cable Tube only Cadmium drum with 1949-68 footshift
31-5008 1952-72 K-XL Tube Clamp Chrome 24-0205 models with a right hand brake
1965-72 Glide Cable/Handle handle assembly. Kits include
Assemblies. handle, cable, adjuster and
VT No. Finish cross over tube.
36-0576 Polish VT No. Finish Years
36-0577 Chrome 24-0204 Polish/Cadmium 1949-64
24-0205 Chrome 1949-64
24-0208 Polished Cadmium 1965-68
24-0209 Chrome 1965-68

Damper Knob Kits


24-0254

24-0202
1960-84 FL Steering
Damper Assembly Unit
includes all pieces shown,
including alloy adjusting
FLH Glide Steering Damper Hardware for 1949-59 FL knob. Order 24-9963
with drilled and tapped fork stem. chrome handlebar clamp cover to complete installation.
VT No. # OEM Item VT No. OEM Item
24-0753 Kit A-B-D-G 24-0202 46700-60 Kit Complete
24-0254 A 47640-48 Chrome Adjusting Knob Kit 24-0201 46746-52 Knob Only
46751-48 with spring and spider washer 24-1060 Polished Riser Cover
46710-48
46715-48
24-0207 46740-48 Damper Knob with Cover
46710-48
24-0120 B 45718-48 Crenelated stem nut (Cadmium) 24-0168
24-0113 C 48330-48 Chrome Seat Nut w/Dust Guard 24-0785
24-0115 D 46718-48 Friction Disc Set, 5 piece Set Steering Damper is universal, multi-position, and adjustable,
46720-48
46730-48 can be secured between the frame and most forks. Fork tube
46727-48 (2) and frame clamps sold separately.
15-0697 46727-48 Friction Washer only
24-0175 46727-48 Plate with Hole, each
VT No. Type
24-0174 46720-48 Plate with Pin, each 24-0168 Alloy heavy duty
24-0176 46730-48 Plate with Tab, each 24-0785 Black standard
24-0278 E 48330-48B Cone Cover Nut
24-0117 F 48365-48A Dust Shield Set
48361-80 Upper and Lower
37-9097 G 46731-48 Frame Anchor Pin, ea

550
1973-84 FLH Glide
1972-84 FLH Style FLH Fork Assemblies. Available
Single Disc Fork as single disc model 1972-84
Assembly includes the type, which accepts large banana
complete fork kit, with caliper to accept a 10” rotor,
the addition of the include chrome slider covers,
chrome or aluminum chrome triple trees with lower tree
headlamp cowl kit, 16” that includes padlock tab, which
chrome wheel, black accepts aluminum cowling only,
caliper with 10” drilled chrome tapered aluminum sliders
steel rotor, speedometer with stock length tubes and all
drive and FLH style 1977-up type internals installed.
fender. Order tire, tube, Axle and nut, neck bearings top
handlebars, risers and and crown nut included. Lower
other parts shown sepa- sliders and tube assembly with
rately. internals also available in pairs.
VT No. Cowl

CLASSIC
24-2034 Chrome
24-2037 Chrome Cowl
&
24-2034 Installed Chrome Lower
Sliders
VT No. Item Slider
Order related parts separately. 24-0520 Kit Stock Chrome
VT No. Item 24-0782 Kit Stock includes black triple trees, stainless
51-0258 Windshield fork slider covers.
25-0399 Bars 24-9943 Kit Stock Forks include 24-0829 black tees
33-2028 Spotlamp Kit which has a solid mount top. Tress with 4 3/4” C/C
46-0302 Tire riser mount holes. Accepts 24-9900 top tee cover.
46-0114 Tube 24-1240 Kit Chrome Leg/Tree Assembly
36-0544 Speedo Drive 24-0783 Leg Assy Right and Left Stock
50-0124 Fender 24-0519 Leg Assy Right and Left with Chrome Lower Sliders
*Note: V-Twin Fork Assembly is shipped complete, Axle, Nut, Spacer, Top Nut, Bearing, Cone
Nut and Dust Cover. Sliders & Tubes are assembled.

Adjustable Fork Assembly


Adjustable Fork Assemblies.
FLH include black adjustable 24-0797 24-0004
rake triple tree set, polished slid-
ers with 1977-up type internals
installed, stainless slider covers, 24-1055
axle and nut, fork bearings, and
cone nut. 24-0790 accepts 23-
Black Adjustable Fork Tree Kit is available for 1949-76 FLH,
2219 caliper. 24-0550 accepts
1977-84 FLH, 1980-87 FXWG 41mm fork legs. Showa type is
left side brake component kit VT
1977-up. Kits feature swivel type plugs which are included.
No. 23-9218. Both units accept
Lower tree has two positions for changing rake and fork lock
VT No. 28-0221 Riser Bushing
tab. Kits use VT No. 28-0221 rubber bushing kit. Use 24-9910
Sets and VT No. 24-9910 top
top tree cover for kits.
tree cover which place riser
VT No. Fits
stems 3.5” center to center.
24-0799 1949-76 FLH Complete Set, Black
VT No. OEM Type/Year
24-0797 1977-84 FLH 80-86 FXWG Complete, Black
24-0550 45512-60A Left
24-0004 As Above without Tabs
Side Drum 1949-58
24-1055 Partial Kit
24-0790 24-0790 45509-72B Disc 24-0817 56129-73A Top Tree Only 1973-up
1972-84 24-0852 Lower Tree only with Stem
24-1749 Adjustable Fork Tube Plugs. 24-0928 Lower Tree only with Stem with damper
VT No. OEM Year 24-0495 Lower Cross Bar only
24-0596 As Above without Tabs
24-9957 45777-50 1950-76 24-0124 45710-50 Adjustable Position Tabs
24-0828 24-0828 45777-77 1977-84 24-9957 45777-50 E. Top Plugs 1949-76, pair
24-0828 45777-77 L. Top Plugs 77-84 Showa type, pr.
37-9170 Top Tee Bolts with Lock Tabs, Kit
17-0936 45752-50 Lock Tabs
Adjustable Position Tabs replace 45710-58 on all
24-0197 Top Nut Kit
adjustable forks 1950-up, set.
VT No. 24-0124
1948-84 FLH-FXWG Fork Stem Lock Tab. replace broken,
bent or missing on stock lower triple trees, to be welded on.
VT No. 51-0103
551
Glide Drum Brake Forks

1949-59 Units
feature early 24-0789
style solid mount
trees. Complete Fork Assembly
VT No. Year Brake Side Slider
24-0789 1949-59 Left Polish
DRUM
24-0755 1949-59 Left Chrome
24-0756 1960-66 Left Polish Glide Fork Assemblies feature black lower triple tree without lock tab and
24-0757 1960-66 Left Chrome accept a left or right side drum brake assembly with chrome or polished slider.

24-0866 1967-68 Left Polish 1949-59 Style has black upper tree with solid holes, 3.5” center to center spac-
24-0880 1969-71 Right Polish ing. To accept glide post riser VT No. 25-2175.
24-0881 1969-71 Right Chrome
1960-71 Style has black top tree with 3” center to center spacing which will
Leg Assembly Only accept rubber bushing kit
24-0791 1949-68 Left Polish VT No.28-0221. The VT No. 25-2134 riser clamp fits
24-0754 1949-68 Left Chrome two piece bars. The VT No. 25-2132 Riser Kit fits one piece bars.
24-0845 1969-71 Right Polish
Both VT No.’s 25-2134 and 25-2132 riser kits allow the use of 24-0250 handle-
24-0846 1969-71 Right Chrome bar clamp cover on aluminum cowl. Both forks accept VT No. 24-0251 aluminum
cowl set or 3 piece chrome VT No.’s 24-9913 or 24-9909 stainless panel set, not
VT No. 24-0756 Shown with included. Includes slider covers VT No. 24-0190 in chrome. Both have polished
aluminum lower sliders with late 1977-up type internals installed in 41mm stock
VT No. 24-0501 cowl set sold sepa-
length hard chrome fork tubes. Axle nut, neck bearing, top crown nut and dust
rately covers included.
Note: The V-TwinTM Fork Assembly is shipped complete with axle, axle nut,
spacer, top nut, bearings, cone nut and dust cover. Sliders and tubes come
assembled. Nothing else to buy.
Fork Installation Kits for 1949-66
FLH.
VT No. 24-0777

Hardware
Glide Axle Leg Caps. Cast for 1949-77 FLH Weld On Tabs of cast alloy to restore FLH
24-0327 type. Replaces 45836-48. Glide legs to accept fenders, must be welded
VT No. Finish on to stock or turned down legs. Four piece
24-0327 Zinc set.
24-0337 Chrome VT No. 24-0152
Lower Leg Drain Allen Plug replaces 45830- Chrome Fork Slider Bottom Cap Stud & Nut Kit
48 on 1948-76 FLH lower legs. includes locknuts and studs.
VT No. Finish
37-8777 Zinc
9909-2 Chrome VT No. Year Model
37-0062 SS 8813-4 1949-77 FLH Wideglide
1977-99 Big Twin Glide Lower Leg Cap. 8826-6 1973-up Showa & Kayaba
VT No. OEM Finish
24-0328 45832-77 Polish
24-0336 45832-77 Chrome

552
FXWG Style Dual Disc Fork/Wheel and
Caliper Assemblies to fit 1948-99 Big Twin
FL-FX-FXWG features polished or chromed
lower sliders without reflector boss, hard
chrome fork tubes and internals installed.
Includes chrome trees with 1” diame5rgedFd.

Bare Fork Assembly

24-1532 24-1525

Fork Installation Kit


includes 2 bearings,
dust covers, top nut
axle and related hard-
ware. Fits 1980-83
FXWG. 2 Disc.
VT No. 24-0776

(A) FXWG, Dual 10” (B) FXST, Single 11.5” (C) FXST, Dual, 11.5” Bare Fork Assembly includes stock leg assembly with hard chrome
Polish Chrome Polish Chrome Polish Chrome tubes on stock length forks and chrome tubes on overstock length and
polished or chrome lower legs with all internals installed, with chrome
Stock 24-1500 24-1525 24-1502 24-1532 24-1501 24-1546 triple tree set, less hardware. Stock overall length is 31”.
2” 24-1503 24-1526 24-1509 24-1533 24-1515 24-1540 41mm Glide Fork Assemblies include forged
4” 24-1504 24-1527 24-1510 24-1534 24-1516 24-1541 chrome replica triple trees and hard chrome tubes on
6” 24-1505 24-1528 24-1511 24-1535 24-1517 24-1542 stock length forks and chrome tubes on overstock
8” — — 24-1512 24-1537 24-1518 24-1543 length and polished or chrome lower legs with all
10” — — 24-1513 24-1538 24-1519 24-1544 internals installed less hardware. Stock overall length
12” — — 24-1514 24-1539 24-1520 24-1545 is 31”.
35 mm Fork Kits Fork Tube & Slider Assembly available in right
and left pairs, completely assembled. Units have
hard chrome fork tubes, and either polished or
35mm FX-FXR Fork Assembly chrome lower sliders, with springs and all inter-
with Polished Lower nal components installed.*Note: OE as noted.
24-8550
Sliders.Complete Narrow Glide
Fork Assemblies for FXE, FXR
and FXD models. 24-8563 35 mm Fork Tube &
include chrome lower sliders. Slider Assemblies
Dual Year Model
24-8550 1977-84 FX-FXE
24-8551 1982-83 FXR
Chrome Lower
Slider Set Only
fits 1977-82 dual VT No. OEM OEM Disc Fits Slider
disc 35mm forks. 24-9969* 45900-80 45901-80 Dual 1977-83 FX Polish
VT No. 24-0541 24-0589 As Above Chrome Dual 1977-83 FX Chrome
24-9938 45900-80 45901-80 Dual +2” Polish

24-0805

Fork Stem Lock Tab replace broken,


Top Triple Tree for FX with 33.4 or 35 mm tubes.
bent or missing on stock lower triple trees,
VT No. OEM Year Finish
to be welded on. Fits 1971-84 FXE.
24-0801 45739-62B 1954-72 Cast
VT No. 51-0102
24-0802 45738-73 1973-86 Cast
Lower Tree Applications. 24-0803 45738-73 1973-86 Polished
VT No. OEM Fits Tube Size(mm) 24-0826 45736-78B 1973-86 Chrome
24-0804 45567-71 1971-72 FX’s Only 33.4
24-0805 45608-77A 1973-83 All FX Models 35 42-0290
24-0827 As Above Chrome 35

Allen Lower Stem Pinch Bolts.


VT No. Type Fits Finish 42-0308
Hex 37-8834 Hex 1973-86 FX Zinc
37-9220 Allen 1973-86 FX Chrome Lower Fork Stem Covers for FXR-FXD 1957-85 with 35mm
1973-83 Narrow Glide Axle Cap, alloy finish. Fit FX forks. VT No. 42-0290 can be installed without disassembling
models 35 and 39 mm. forks. VT No. 42-0308 replaces 45750-70 in one piece style.
VT No. Type
42-0308 1 Piece
VT No. OEM Fits 42-0290 3 Piece
24-0505 45410-75 Left 8757-8 Allen Screws for Above
24-0504 Chrome Left
24-0507 45994-77 Right
33.4 & 35 mm Fork Plugs
E-Z Fill Fork Tube Top Plugs feature 35 mm Taper-Top Socket Fork Cap Set.
small oil fill cap built in to fork tube top Unique tapered style uses hex wrench for
plug which will allow fork oil change/fill installation. Fits 1973-84 FX for Showa
without removing top fork cap. Pairs. Kayoba.
VT No. Type Fits VT No. 24-0850
24-0862 35 mm 1973-85
Fork Tube Spring
Retainer and Pin Chrome Domed Top Bolt fits 35 mm.
Wrench Kit includes 2 VT No. OEM Fits
retainer for 1952-72 7622-1 45993-73 1973-85 FX
Sportster and pin wrench 37-8988 As Above Pair
for installation and 24-0616 Washer (10)
removal of retainers.
37-8988
VT No. Item
7700-3 Kit Chrome Top Fork Tube Plug fits 1952-71 33.4
7701-2 Retainer only, pair mm tubes. Replaces 45756-59. Sold each.
VT No. 7621-1

554
Attention!!
These fork tubes have been manufactured and tested for exact fit and applica-
tion per model. It can be difficult to identify the front end assemblies because
they may not always be original equipment. Before installing, compare old and
Fork Tubes
new tubes. Be sure the stock top plugs fit into the new fork tubes. To avoid Fork Tubes are precision machined with ground finish for fit
scratching the chrome, we suggest that the tubes be lightly rubbed with oil and quality. Available in chrome or hard chrome as stock. Sold
before installing into fork legs. Be absolutely sure you have the right tubes
before you install them. No fork tubes can be accepted for return that are in pairs.
scratched or damaged due to improper installation or handling.
41mm
FL-FLH Fork Tubes
1949-E77 FL models, 41mm.
VT No. Item Finish
24-0400 Stock 20", replaces 45950-48 Chrome
24-0023 As above Hard Chrome
24-0024 As above machined steel Plain Steel
24-0401 2” over stock Chrome
24-0402 4” over stock Chrome
24-0403 6” over stock Chrome
24-0404 8” over stock Chrome
24-0405 10” over stock Chrome
41mm FL-FLH

CLASSIC
L1977-84 FL-FLH, 1980-83 FLT-FLHT, 41mm.
33.4mm 24-0406
24-0025
Stock 20 1/2”, replaces 45825-77A
As above Hard Chrome
1954-72 XL and 1971-72 FX, 24-0407 2” over stock
24-0415 Stock 22 3/4” replaces 45953-71 24-0408 4” over stock
24-0012 As above Hard Chrome 24-0409 6” over stock
24-0416 2” over stock 24-0059 As above Hard Chrome
24-0417 4” over stock 24-0410 8” over stock
24-0418 6” over stock 24-0030 As above Hard Chrome
24-0419 8” over stock 24-0044 10” over stock
35mm 24-0082 12” over stock
1975-83 XLH-XLCH-XLCR, 1983 XLX-XLS and 24-0083 14” over stock
1976-83 FX-FXEF, Showa Fork. 35mm.
FXWG-FXST-FXDWG
24-0440 Stock 23 1/4", replaces 45407-75
1980-83 FXWG-FXD, 41mm
24-0013 As above Hard Chrome
24-0408 Stock Length 24 7/8”, replaces 45417-80
24-0425 2” over stock, replaces 45644-77
24-0026 As above Hard Chrome
24-0426 4” over stock
24-0409 2” over stock
24-0427 6” over stock
24-0059 As above Hard Chrome
24-0428 8” over stock
24-0410 4” over stock
1979-82 XLS and 1977-83 FXS-FXB-FXSB-FXR-FXRS mod-
24-0030 As above Hard Chrome
els, Showa Fork. 35mm.
24-0044 6” over stock
24-0425 Stock 25 1/4” replaces 45644-77
24-0014 As above Hard Chrome 24-0082 8” over stock
24-0426 2” over stock 24-0083 10” overstock
24-0427 4” over stock
1973-74 XL and 1973-77 FX-FXE, Kayaba Fork. 35mm.
24-0420 Stock 23 1/2", replaces 45977-73
24-0015 As above Hard Chrome
24-0421 2” over stock
1949-76 Leg Assembly includes all internals.
24-0422 4” over stock
VT No. Finish
24-0423 6” over stock
24-0032 Hard Chrome
Note: Fork tubes that have been installed into triple trees are
24-0999 Raw
not returnable as the installation mars the chrome finish.

41mm Fork Tube & Slider Assemblies


Fork Tube & Slider Assembly available in right and left pairs, completely assembled. Units have 24-0519 24-0763
hard chrome fork tubes, and either polished or chrome lower sliders, with springs and all internal
components installed.*Note: OE as noted.
VT No. OEM Disc Fits Slider
24-9917 46002-80 Dual 1980-83 FXWG Polish
24-0516 — Dual 1980-83 FXWG Chrome
24-0763 46002-80 Dual 1980-83 FXWG Smooth Legs Polish
24-0783 — Single 1973-84 FLH Polish
24-0519 — Single 1973-84 FLH Chrome

555
Fork Damper Tube 1949-77 BT Glide Front Fork
Damper Set for both sides.
VT No. 24-0136
Fork Damper Tube Kit
includes for 2 sides, damper
tubes with rings, screws and
washers, lower stops, slider
seal washers and retaining
rings.

VT No. Type Fits MM


24-0136 Wide Glide 1949-76 FLH 41
24-0447 Showa 1977-84 FLH 41
24-0445 Showa 1980-83 FXWG 41 Replica 1949-76 BT
24-0454 Steel Leg 1971-72 FX 33.4 Glide Bushing Set
24-0452 Kayoba 1973-76 FX 35 includes 2 long and 2
24-0446 Showa 1976-83 FX 35 short bushings.
24-0678 Fork Damper Tubes less hardware, pairs. VT No. 24-0132
VT No. OEM Fits Front Fork Damper
41mm Parts for 1949-76 FL
24-0133 46100-48 1949-76 FLH Glide Forks.
24-0820 45418-80 1980-83 FXWG 24-0032 leg set includes
24-0147 45831-77 1977-84 FLH tubes with all internal
35mm parts installed.
24-0456 45913-84 1984-86 FXR VT No. # OEM Item
24-0096 45409-75 1975-83 FX, Showa 24-0327 A 45836-48 Leg Cap
24-0675 45412-75 1975-86 Nylon Ring 24-0133 B 46100-48 Damper tube only, pair
15-0218 C 46111-48 Gasket

Fork Internals 15-0219


15-0220
24-0129 D
46125-48
45850-48
46121-48
Upper Gasket
Felt Washer
Lower Damper Bushing, pair
Fork Bushings. 12-0920 E 46172-48 Retaining Rings,10 pk
VT No. OEM Fits 13-9156 F 46161-49 Damper Valve Spring, 10 pack
24-0145 45818-52 1952-72 FX, 4 piece 24-0907 G 46051-49A Fork Spring, pr
24-0853 45940-80 1980-83 FXWG 24-0643 H 46161-49 Damper Valve Kit
Damper Tube Screw. 12-0707 I 45826-49 Damper Shim
8813-4 J/K 7725 Studs and Nuts
VT No. OEM Type/Model
45840-48
24-0188 45995-73 Kayoba, 1973-86 24-0032 Leg Assembly, pair
24-0787 45405-75A Screw pair w/ washer, showa
24-0786 Showa Screw only, 5 pk
24-0328 45832-77 Leg Cap, Showa Fork Drain Plugs
1973-76 Kayoba Fork Internals, sold in pairs. 24-0010 9758-2 24-0011
VT No. # OEM Item 9907-4 9909-2
24-0457 A 45926-73 Valve Assembly
24-0189 B 45978-73 Tube Piston Fork Drain Screws are supplied with washers, pair.
12-0945 C 45979-73 Piston Snap Ring VT No. # OEM Use
24-0219 D 45985-73 Top Spring Collar 9907-4 A 46201-52 1952-72 XL-K
12-0988 C 45932-73 Upper Snap Ring 6218W Chrome
9908-4 As Above Cadmium
Fork Internal Kit includes
9909-2 B 45830-48 1948-E77 Chrome
springs, damper parts and
9910-4 C 45790-80 1973-up Showa
plugs for FLH.
45986-73
VT No. Years
24-0010 45790-80 1976-up Showa
24-0743 1949-76
9758-2 D 45858-77 1977-up FLH, 1980-up FXWG
24-0744 1977-84
Lower Damper Tube Stop, sold in pairs. 24-0011 45858-77 1977-up FLH, 1980-up FXWG
24-0258
VT No. OEM Fits Drain Screw Fiber Washers available in 10 packs.
24-0129 46121-48 1949-76 FLH VT No. OEM Years Use
24-0459 45918-73 1973-77 FX Kayoba 14-0959 6218W 1952-72 Early XL
24-0094 45402-75 1976-83 FX Showa 14-0019 45986-73 1973-75 Kayoba
24-0258 45834-77 1977-83 FL-FXWG 14-0020 45403-75 1976-up Showa
Lower Damper Tube Springs. Damper Tube Washers in 10 pack.
VT No. OEM Fits VT No. OEM Model
13-9210 46062-71 1971-72 FX, pair 14-0017 45992-73 1973-74 XL Kayoba
13-1945 43855-77 1977-up FL-FXWG-FXST, pair Fiber 1973-76 FX
13-9160 45382-83 1983-86 FXR-FX, 10 pk 14-0018 45406-75 1975-up XL Showa
Copper 1976-up FX
556
Progressive
Suspension Fork
Lowering Kit comes
Fork Springs
Fork Tube Spring Sets feature
with Progressive rate high tensile strength wire con-
fork springs and spac- struction with ground ends. Sold in
ers. Each kit can be pairs for OEM replacement per the
installed at two different factory number. For more fork
levels to lower fork 1” or spring applications check factory
2”. Fits 1984-up FXST- parts book.
FLST,1993-up FXDWG, VT No. Year Model
1980-up FLH-FLT, 33.4mm
1978-86 FL-FXWG. 24-0900 1971-72 FX-XLH
VT No. 24-1561 35mm
Progressive Suspension 24-0901 1973-77 FX
Fork Springs feature high 24-0904 1976-83 FX-FXE
quality, high performance 24-0903 1977-83 FXS-FXS-80-FXB
replacement fork springs 24-0906 1982-83 FXR
eliminate front end sag, 41mm

CLASSIC
reduce nose dive under 24-0907 1949-77 FL-FLH
braking, improve cornering 24-0908 1977-84 FLH, 1980-83 FLT
stability, increase ride com- 24-0902 1980-83 FXWG
fort and allow forks to utilize 41mm Street Tough Fork Springs
full travel. Sold in pairs. by 20th Century Suspension.
VT No. Size Fits Progressively wound springs are
24-2040 35 1983-87 FXRT, 1982-87 FXR-FXRS, made using drawn spring wire.
1985-86 FXRD, 1973-86 FX-FXE-FXS-FXSB Eliminates front end sag, reduces
nose dive under braking and
improves stability. Fits 1949-up FL-
FXWG-FLT.
VT No. 24-0165

Fork Boots
2 Piece Chrome Fork Boot 24-0104 24-0105
Cover Sets install overstock rub-
24-9993 ber fork boot by the unique inter-
locking springs supplied with the
kit to securely hold boot covers in
place.
24-0098

VT No. MM Year Model


24-9992 35 Pre1987 FX-FXR
24-0106
24-9993 41 1980-up FXWG-FXST-FXDWG Chrome Wiper Boot Covers are die-cast to fit over the stock
28-0900 28-0902 28-0903 rubber fork wiper boot.
VT No. Type Year MM
24-0104 Kayoba 1973-75 FX 35
24-0105 Showa 1976-83 FX 35
28-0905 28-0901 28-0912 24-0106 Wide Glide 1949-77 FL-FLH 41
24-0098 Showa 1980-83 FXWG, 41
1984-90 FXST
Black Rubber Fork Boots are 41mm Chrome Fork
28-0904
designed for a better fit and improved Boot Covers install
24-9941
sealing and wiping action. Sold pairs. without disassembly of
VT No. Year Model fork. No tools required!
MM Fits 1980-up FXWG-
28-0900 1971-72 FX 33 FXST-FXDWG.
28-0902 1973-77 Kayaba VT No. 24-9941
FX-FXE-FXS-FXFS 35
28-0903 1975-87 Showa FX-FXE-FXS-FXFS-FXR
28-0905 As Above White 35
28-0901 1949-E77 Wide Glide 41
28-0912 As Above White 41
28-0904 1984-up FXST 41
1980-83 FXWG

557
Fork Seals 14-0704 GB Deluxe Fork Seal
Rebuilding Kits include all
pieces illustrated as appropriate
14-0938 V-Twin Deluxe Seal Kits include
for each application.
seals, gaskets, snap rings, washers
and o-rings. James Kits include
seals and o-rings only.
VT No. Fits Size
14-0702 1973-74 Kayoba 35 mm
14-0703 1975-84 Showa 35 mm
14-0706 1977-84 FLH 41 mm
14-0014 1949-76 FLH 41 mm
Leak Proof Fork Seals feature a Teflon coating
James VT No. MM Year Models to reduce drag and carry a manufacturer's life-
14-0036 14-0014 41 1948-76 FLH time guarantee, sold in pair.
14-0037 14-0938 41 1977-84 FLH-FLT-FXWG VT No. Size Fits
— 14-0043 33.4 1952-70 XL-XLH, Gasket only 14-0250 35 mm 1973-76 Kayaba FX's
14-0039 14-0940 33.4 1971-72 FX 14-0251 35 mm 1975-87 FX, Showa
14-0040 14-0941 35 1973-77 FX, Kayoba 14-0252 41 mm 1977-up FL-FLT-FXWG
14-0041 14-0942 35 1976-83 FX-FXR
35 1975-84 FX Showa

14-0014 V-TwinTM Deluxe Glide Fork


Seal Kit fits 1949-76 and
includes all the necessary seal
and gaskets plus felt retainer, Fork Seal Sets are molded with factory part number, sold in
washer and circlips. pairs.
VT No. Item VT No. OEM Years Type MM
14-0014 Kit 14-0010 45975-71 1971-72 FX 33.4
24-0611 Rings 14-0013 45927-73 1973-76 FX, Kayaba 35
14-0135 Seals Only, 5 pk 14-0011 45400-75 1976-82 FX-FXR Showa 35
Fork Seal Kit replaces 14-0012 45843-77 1977-83 FLH-FXWG 41
45849-49. Complete seal kit 1980-84 FLT
for 1949-76 FL-FLH. Includes 1980-84 FXWG
both upper and lower seal GB Upper Fork Seal Kit use to update
and gaskets. 1949-77 FL/FLH to later style fork seal. Kit
VT No. 14-0015 contains seals and spacer washer. New
style seal replaces original type narrow
seal, felt and top washer.
VT No. 14-0046
B-FXST Fork Seal Retaining Ring.
A-Slider Seal Washers are zinc plated. VT No. OEM Year Model
VT No. OEM Year/Model 24-0611 45856-48 1949-76 FL-FLH 24-0612
24-0617 45854-48 1949-76 FL-FLH 24-0612 45842-77 1977-up FL-FXWG
24-0615 45844-77 1977-up FL, 1980-up FXWG, 24-0641 45931-73 1973-76 FX-XL
24-0642 45928-73 1973-76 FX-XL 24-0613 45401-75 1975-80 FXS-XLH
24-0091 45911-80 1980-83 XL, 1982-83 FX

Fork Brace
24-0842 Chrome
Billet Fork
Brace unique
24-0841 24-0768 3-piece
design allows for easy installation on 41 mm fork
assemblies.
VT No. 24-0768

24-9984 24-0840

24-0841 Installed Tweek Bar Fork Brace is a two piece design which clamps
Chrome Fork Brace is 4 piece design for easy installation on directly to fork tube. *As noted clamps directly to fork tube other
41mm or 39 mm forks. clamp to fork leg.
VT No. Size Fits VT No. Size Fits Finish
24-0842 41mm 1984-up FXST, 1993-05 FXDWG 24-9984* 41 mm 1949-84 FLH, Polish
24-0841 39mm 1985-05 FXR, FXD 1980-up FXWG-FXST
24-0840* 41mm As Above Chrome
24-0768 41 mm 3 pc Chrome
558
24-0140
24-0599 41 mm Fork Plugs
24-0625
A

24-0184 24-0186
Glide Fork Plug Kit includes fork tube plugs and matching
top filler cap plugs, for FL-FLH 1949-84. A 9911-1
VT No. Fits
24-0140 1949-84
24-0625 1977-up Showa, FL-FXWG-FXST
24-0599 1977-up Showa (Tapered)
24-0144 8716-1 24-0187 B
7620-1
Fork Tube Top Caps are stock style and vented when
required. Sold each unless noted as pair.
24-9957 VT No. OEM Finish Fits
8226-1

CLASSIC
7620-1 A 45754-49 Chrome 1949-77 FLH
24-0184 A 45754-49 Chrome 1949-77 FLH, Pair
8872-1 B 45754-60 Zinc 1960-77 FLH
9911-1 B Flat Top Chrome 1960-77 FL
24-0828 24-0186 45419-80 Chrome 1977-up FL
Inner Fork Tube Plugs for 1949-up Big Twin glide model 45418-80
forks. 9912-2 B Flat Top Chrome 1978-up FL
VT No. OEM Year Finish U/M 8233-1 A 45419-80 Chrome 1977-84 FL
24-0144 45776-49 1949-E77 Chrome Pair Note: VT No. 8872-1 and 9912-2 are flat top like stock
24-0326 45776-49 1949-E77 Zinc Pair
Taper-Top Socket Fork Caps.
8716-1 45838-77 1977-up Chrome Each
41mm Glide .
24-0187 45838-77 1977-up Chrome Pair
VT No. Years/Model
8226-1 45776-49 1949-E77 Chrome Each
24-0154 1948-76 FLH
24-9957* 45777-50 1949-76 Zinc Pair
24-0155 1977-up FLH-FXWG
24-0828 45777-77 1977-up Zinc Pair
*Note: Adjustable type plugs for adjustable trees Chrome Fork Tube Plug with 5710
vented with breather. washer. Fits FL, FXWG, Softail
Fork Plug Sets includes vent 1978-up.
valve assembly as pictured, VT No. 2311-2
pairs, zinc plated fit 1949-76 FL-
FLH models.
VT No. # OEM Chrome 1949 Style Fork Tube
24-0750 A 45775-49 Plugs feature domed shaped as orig-
24-9957 B 45775-50 inal, with vents. Fit 1949-76 Glide
A Adjustable style forks. Sold in pairs.
24-0264 Breather Valve Set VT No. 24-0465
Tube Cap Washer & Seal
Fork Baffle Kit fits FLH for 1949-77. Servi-
for Showa & Kayoba fork
car 1958-73, with all parts necessary to
legs, 10 pk.
thread into slider tube plug as pictured for 2
sides. VT No. OEM # Fits Finish
VT No. 24-0130 24-0616 45997-73 A 73-up FX-XL-FXR Zinc
24-0610 5710 A 80-up FXWG fits Tube Plug Zinc
9964-2 5710 A 80-up FXWG fits Tube Plug Chrome
24-0385 45835-00 2000-up BT Chrome
14-0132 45773-48 B 48-up FLH-FXWG, Cap Seal

Fork Braces
Chrome 35mm Forged
Aluminum Fork Brace add
rigidity to forks by clamping
to fork seal area of lower
24-0824 leg. Fits FX-FXR with
35mm Polished Tweek Bar Fork Brace is a two piece design 35mm forks 1973-87.
which clamps directly to fork tube. Fits 1973-86 FX. VT No. 24-0323
VT No. 24-0824

559
41 mm Glide Trees

24-0486

A
24-0346

24-0345

B
24-0800 Replica Chrome Forged Steel Triple Tree Sets include lower
bearing pressed on, dust shield set and upper bearing with
cone nut.
VT No. Year Model
24-0345 1960-84 FLH
24-0346 1980-87 FXWG-FXST

C
D
24-0000

24-0829
24-0007

24-0468
24-0062
24-0825

FLH Triple Trees fit Big Twin FL fork tubes 41mm 1948-84, 1960-
84 types can be fitted with aluminum cowl sets only,
24-0251. 1949-59 can be fitted with tin cowl sets, 24-9913. All low-
ers accept lower slider covers. 1948-59 style top trees have 1/2”
holes for post riser mounting.
VT No. OEM Finish Year Item
Tree Sets
24-0800* Fits Cowl Chrome 1960-84 A and B
24-0064
24-0486 Fits Cow l Chrome 1960-84 C and B
24-0829 Fits tins Black 1948-59 C and D FXWG-FXST Triple Trees accepts 41mm fork tubes. Bottom
Lower Tree Only tree features built in rake and rounded edges. Trees use VT No.
24-0811 45700-60 Chrome 1960-84 D 28-2218 rubber bushing set and headlamp bracket VT No. 31-
24-0444* 45700-69A Chrome 1960-84 A 9991 not included.
24-0813* 45700-69A Black 1960-84 A VT No. OEM Years Item
24-0830 45700-48A Black 1948-59 D TREE SETS
24-0985 45700-48A Chrome 1948-59 D 24-0000 — 1980-99 FXWG
Top Tree Only TOP TREE ONLY
24-0003 56121-73 Chrome 1973-84 B 24-0007 45672-80 1980-99 FXWG-FXDWG-FXST
24-0814 56121-73 Black 1973-84 B 24-0062 45672-80A 1980-99 FXWG-FXST
24-0751 56121-48 Black 1948-59 C-Solid LOWER TREE ONLY
24-0752 56121-48 Chrome 1948-59 C-Solid 24-0825 45665-80A 1980-87 FXWG
28-1949 56159-49 4 Pc Set 1960-72 Riser bushing 24-0843* 45665-80A 1980-87 FXWG
28-0221 56153-73 Set 1973-84 Riser bushing 24-0064 Without lock 1980-99 FXWG
37-8835 4729 Zinc 1948-84 Lower Pinch Bolt *Note: Include lower bearing.
24-0674 — 1948-84 Stem Only
Chrome 1980-up FXWG-FXST
*Note: Lower tree has a locktab.
Headlight Bracket mounts bottom mount
Dies are round type adjustable to restore dam-
headlights on fork, also covers rough
aged or mistreated threads. Fits 1936-84 Big Twin
casting on lower tree. Replaces 67773-80.
1” x 24T FL-FLH Fork Stem 31-0140 VT No. 31-0140
VT No. 16-0836

560
Fork Panels

CLASSIC
Fork Covers fit 1949-59 FLH Triple Trees.
VT No. Years Item Finish Note
24-9913 1955-59 3 Pc Kit Chrome 3 Rib, HG
24-9909 1955-59 3 Pc Kit Stainless 3 Rib, HG
24-9912* 1949 4 Pc Kit Stainless 4 Rib
24-9922* 1950-54 4 Pc Kit Stainless 4 Rib, HG
24-9902

561
Neck Kits with stops 24-0296
Chrome Internal
Fork Stop Kit
Smooth Neck includes pieces for
Cup Set fea- complete installation
tures built in on Big Twins, and
stop and custom frames
includes races which accept press
and bearings. in neck cups. Kit
VT No. allows choice of
24-0874 turning radius of 35
or 45 degrees.
Instruction included.
For 1936-87 BT in 35° and 45° configuration.
VT No. 24-0296
Chrome Mega-Neck 24-1244
Cup Set features 1” ID
bearing set with large
OD on the outer race
which will provide 1.68
times the radial capacity 24-1097
and 1.57 times the axial
Chrome Fork Cup Kit with internal stop.
capacity of a convention-
VT No. Type
al bearing. Kit includes chrome cups, bearings and races and
24-1097 Kit
2 dust covers.
24-1244 Kit, Complete
VT No. 24-0300

Top Nuts
Shoulder Chrome Glide Acorn Nut is 1" x Chrome Fork Stem Nut Cover
24T with Shoulder for alignment to fit over stock stem nut and
in top tee, fits 1948-up FL-FLH. held in place by set screws. Fits
VT No. Item 35mm 1971-87 FX-FXR, 1 pc.
37-0442 With VT No. 24-0636
7802-1 With
37-0443 Without
7009-1 Without
37-8137 Chrome Flat Top Stem Nut replaces 45718-71
on 1978-86 FXE-FX-FXR.
VT No. Item
37-8137 Nut
A B C 9963-1 Washer
37-0988 Washer
Stock Type Stem Nuts
VT No. OEM # Year Type Finish
8808-2 45718-60 A/C 1960-up BT Glide Black
24-0185 45718-60 A 1948-up BT Glide Zinc
37-8138 45718-60 A/C 1960-up BT Glide Chrome
24-0226 47519-59 A/B/C Nut with S.S. Cover S.S. VT No. 24-0663 VT No. 24-0662 VT No. 24-0113
17-0924 45717-63 C 1948-60 Lock Tab for Glide
Stem Nut & Lockwasher Kit replaces FL Cone Cover Nut features cover with built in nut. Replaces
45718-60 on 1960-up FLH and 1980- 48330-48.
up FXWG-FXST. Includes 45717-63 VT No. Item Years
lock washer. 24-0113 Hex Type 1960-84
VT No. Finish Item 24-0662 Replica Type 1949-84
8808-2 Black Kit 24-0663 Cone Type 1960-84
37-8138 Chrome Kit Lower Cone Nut for Big Twins.
24-0197 Zinc Kit VT No. OEM Years/Model
37-0597 Chrome Nut 24-0622 48330-48A 1949-59 BT
24-0185 Zinc Nut 24-0278 48330-48B 1960-84 BT
17-0924 Zinc Lock tab, 10 pk
1949-60 Top Nut features crenelated design for use
1949-84 Stem Nut and Lower Cone Nut with steering damper plates. Replaces 45718-49.
Set. Thin profile of cone nut allows use of VT No. 24-0120
outer covers and cowls.
VT No. 24-0317

562
Big Twin Neck Kits
Fork Stem Bearings and Races.
Order separately as noted.

A
B VT No. OEM Fits Item Type
12-0334 48300-49 1949-59 BT Bearing Each
12-0365 48315-48 1949-59 BT Race Each
24-0118 48360-60 1960-up BT Bearings Pair
12-0384 Peer As Above Pair
24-0122 12-0335 Timken As Above Bearing Each
12-0348 48315-60 1960-up BT Race Each
12-0383 Peer As Above Each
Dust Shields.
24-0119 VT No. OEM Fits Model
24-1349 24-0618 48361-80 Upper 48-up BT

CLASSIC
24-0253
24-0112 48365-48A Lower 48-up FX-FL
24-0624 As Above Chrome —
24-0117 Zinc Set U&L 60-up FX-FL
24-0114 As Above Chrome —
Big Twin Neck Cup Assembly available as a complete kit which 24-0237 Upper BT Chrome
includes chrome neck cups with races installed and a chrome top
nut. Available as component parts for 1948-86 Big Twins. Sealed Timken Neck Bearings feature
VT No. # OEM Item Type built in rubber seal where bearing con-
24-0122 All — Complete Kit tacts top of race. Available as a com-
24-0253 A&B With cups, Kit 24-0103 plete kit with chrome cups that includes
chrome dust shields or as bearings only that
24-0121 A 48311-60 Cup Set, zinc Set can be used to update models where
24-0119 Cup Set, chrome Set races are pressed into frame neck.
24-1349 With knurl Cup Set, chrome Set VT No. Item
24-1071 Without races Cup Set, chrome Set 24-0103 Chrome Cups with races and Sealed Bearing Kit
1949-88 BT
12-0334 1949-69 Chrome Cup Set 24-0102 2 Sealed Bearings for 1989-up FXST-FLST, FXR
for use with early fork tins.
1980-up FLT, 1992-up Dyna model
24-0126 Cup Set
Hex Neck Cup Kit includes
12-0334 Bearing, each
24-0126 1” neck bearing set.
VT No. Item
24-0305 Neck Kit
14-0174 Seal Kit

Chrome Smoothie Neck


Cup Kit includes races, 1” Bearing Seal Set. Metal backed
bearings and dust cover seal fits all 1’ neck bearing applica-
set for Big Twins. tions pair.
VT No. Item VT No. 14-0174
24-0322 Kit
24-1156 Top Cover

Raked Kits “Raked” Fork Neck Cup Set replaces existing removable
cups to provide 3° rake when installed. Kit includes cup
set, bearing set and dust covers with instructions. Fits
1949-87 BT.
VT No. Finish
24-0274 Stainless
24-0283 Chrome

563
Glide Riser Stock Type Risers. Original
tapered type, through bolt design,
chrome steel. Bolts not included.
25-2175 VT No. Rise
25-2171 3”
25-2129 3”, Threaded
25-2173 5”
25-2130* 5”
25-2176* 3”
*Note: Feature rubber Iso-inserts, and 5/16” allen screws
Black Handlebar Clamp fits 1960-78
FL.
VT No. 25-2134

Handlebar Clamp Cover replaces original


type FLH 1960-84 Wide Glide Forks.

VT No. OEM Year Type


Replica 1949-59 Big Twin Riser Kit includes 2 chrome post 24-0250 56590-60 1960-79 Chrome Smooth
risers with zinc plated caps, chrome riser link with 4 studs and 24-0281 56590-60 1960-79 Polished Smooth
acorn nuts, 2 rubber bushings, 2 screws and 2 flex lock nuts as 24-9963* 56589-60 1960-79 Chrome with Damper Hole
pictured. Assembly replaces 56141-49. 24-1060 56589-60 1960-84 Polished with Damper Hole
VT No. Item 24-0330 56590-79 1980-84 Chrome Smooth
25-2175 Kit 37-8701 Chrome 1960-84 Screws for Above
25-2117 Riser with bushing *Note: Uses 24-0202 Damper Kit.
37-8820 Bolt kit
Chrome Riser Link fits
49-0417 1949-60 FL. 4 3/4” cen-
Bushings
25-2103
ter to center mounting
holes. Replaces OEM#
56148-49. 25-2102

VT No. Use
49-0417 Top Clamp
37-8810 4 Studs and 4 Acorns, Set
Solid Handlebar Mount Adapter Kit eliminates the flex style
stock rubber mounts. The addition of this kit gives a solid mount
handlebar setup.
VT No.
25-2102 1962-up
25-2103 1973-up
28-1950 28-2223 26-2121 C

25-2117 A-B
B

28-2121
28-1949
Chrome Early Style Glide Risers feature
rubber bushings for use on 1949-59 models of
FLH. Order top riser link separately. Handlebar Riser Bushing Kit includes 2 bushings and 2
VT No. OEM Item washers for 1949-72 FL. The 1960-72 FL requires VT No. 26-
25-2117 56148-49 Riser and Top 2121 for solid type mounting.
56155-49 Chrome Set VT No. # OEM Years Item
37-8820 56154-49 Bolts, pair with nuts 28-1949 A-B Kit 1949-59 4 pieces
25-2137 56155-49 Tops, Zinc, pair 28-1950 B 56159-49 1949-59 2 washers
28-1949 56159-49 Rubber Washer, pr 28-2121 A 56158-49 1949-72 2 bushings
Kit, 4 pc 56158-49 Rubber Bushing, pr 28-2223 A .007 Oversize
37-8810 28-1950 56159-49 Rubber Washer only, pr 26-2121 C 45732-60 1960-72 4 Bushings Steel
28-2223 .007 O.S. Rubber Bushings, pr Control Cable Guide replaces 56600-49 on 1949-
37-8810 56167-49 Acorn Nuts w/Stud Set 60 FL’s to prevent cables and wiring from abrasion
on top triple tree, black plastic construction.
VT No. 28-0222

564
Handlebar
25-0663

25-0661

Two Piece Bars. Original Buckhorn type, knurled to fit stock riser 25-0601
block on 1960-78 FL, 1” diameter on both ends enables snap
throttle to be used.
VT No. 25-0663

49-0153

CLASSIC
25-0600
Replica Chrome Cross Bar Kit includes fluted tube and 2
stainless clamps. Replaces 56575-26 for FLH models.
VT No. Item
49-0153 Cross Bar
31-0530 Clamp Set Only 49-0153

Grips Installed on
25-0600
1953-61 Grip Hole Plugs are zinc plated
with groove, pair. Replaces 56239-53.
VT No. 28-0625

28-0118 28-0119

25-2180

25-0662

Replica 1962-65 Rib Grip Set. 1 1/8 ID fits stock controls.


Plastic Construction.
VT No. OEM Color
28-0118 56205-62 Black
28-0119 56201-62 White Early Glide Bars use stock internal components for years list-
ed. Available in 1 piece with reinforced center or 2 piece type.
Some hand fitting internals required.
28-1985 28-0121 VT No. Note OEM Fits Piece
25-0697 56049-49 1949-53 1
25-0601 A Assembly 1949-53
25-0661 56049-54 1954-59 1
25-0600 B Assembly 1954-59 1
25-0602 C Assembly 1954-59
25-0662 56054-60 1960-64 2
Replica Waffle Grips are replacement for 56212-53. on 1949- 56058-60 2
61, in 1 1/8” x 1 1/8” size or 1974-up late type 1”-1 1/8” size. 25-2180 56070-65 1965-73 FL-FLH 2
Available in pairs. 56085-65
VT No. Color Year Size 25-3150 56044-72 1972-74
28-0159 Black w/o plug hole 1949-72 1 1/8” 56056-75
28-0110 Black w/plug hole 1949-72 1 1/8” A Complete with Push Throttle/Spark/Switches
28-0111 White 1949-72 1 1/8” B Complete with Push Throttle/Push Spark/Switches
28-1985 Black 1974-up 1” and 1 1/8” C Complete with Pull Throttle/Push Spark/Switches
28-0121 White 1974-up 1” and 1 1/8” Order Internals Separately Listed Below
1962-up Chrome Hole Plugs snap in 36-0497 Throttle Spark 1949-53 2 side, push
as replacements. 36-0499 Throttle Spark 1954-64 2 side, push
VT No. 28-0618 36-2551 Throttle Only 1 side, push
36-2574 Throttle Only 1 side, pull
565
Glide Fender
Replica 1949-57
Glide Front Fender
replaces 59000-48A
with early type brack-
ets riveted on, raw 50-0785
50-0124
finish.
VT No. 50-0742

50-0137
50-0117
Replica Fender for
50-1081
1979-86 FLT replaces
59093-79.
VT No. 50-1081

50-1081
50-0140
FLH Front Fenders fit 1949-84 Wide Glide type forks for 16”
wheels.
VT No. Type Note
50-0785 OE Primer With trim holes All fenders listed
50-0124 Replica Raw Without trim holes fit 41mm wide
50-0137 Replica Raw With trim holes style glide fork
50-0117 Fender Without brackets assemblies.
50-1081 59093-79 1979-84 with fender tip indent
and trim holes
50-0140 59093-79 Less Brackets, Raw
50-0169 Front Fender Trim fits FL fender.
VT No. 50-0303

Front Fender Mount Kit attaches fender


to original style assembly.
50-0172

50-1086
Fat Kid Steel Front Fenders fit 16” wheels on Glide Forks.
VT No. Fits VT No. Model Year Finish
50-0172 1980-99 FXWG-FXST 37-0830 FXWG 1980-83 Chrome
50-0169 1949-84 FLH, Bare 50-1086 FLH 1949-84 Zinc
2290-8 FLH 1951-78 Parkerized
2291-8 FLH 1951-78 Cadmium
2292-8 FLH 1951-78 Chrome
17-0941 FL Locktabs 1975-84 Zinc
37-0895 FLT 1980-up Zinc
50-0115 50-0127

Glide Type Fenders are finished as noted,include chrome or 31-3967


raw braces riveted on, fits 19” & 21” tires only. Fits
1949-84 FL.
VT No. Fender Braces 31-0539
50-0127 Plain Chrome Glide Fender Brackets replace braces on 1948-84 FLH fend-
50-0135 Plain Raw ers for repair or mounting on custom 7” wide fenders.
50-0128 Chrome Chrome VT No. Year
50-0115 Springer Type Raw Chrome 31-3967 1958-84
31-0539 1949-57

566
Front Fenders fit
35 & 39mm Forks
50-0392 50-0120 50-0164

Front Stock Type Fender in raw steel, has chrome tubular type
brackets riveted in place.
VT No. Year Type Cable Bracket A
50-0122 B
50-0120 1970-83 Assembled Right
50-0392 1970-83 Assembled Left 50-0889 Narrow Type Front Fenders for
50-0118 1970-83 Unassembled 35 or 39mm forks feature a raw
50-0119 1970-83 Bobbed or chrome steel fender with
50-0932 Bracket set brackets riveted on. 50-0122 fits
50-0789 1984-91 Assembled C 19” wheels on 1973-90 XLX
50-0118
37-6370 — SS rivets, 25 pc models, 50-0164 fits 1973-up
Springer Style Fender fits models with 21” wheel and 1991-up with 19” or 21” wheel.

CLASSIC
1973-up 35 and 39 mm VT No. # Finish Wheel Brackets
models. with 19” or 21” 50-0122 A Plain 19” Chrome
wheels. 50-0136 A Plain 19” Raw
VT No. 50-0116 50-0123 A Chrome 19” Chrome
50-0164 B Raw 19” Chrome
50-0165 B Raw 19” Raw
Chrome Front Fender Allen Head Screws
50-0191 B Chrome 19” Chrome
contain all the necessary screws for mounting
50-0855 B Raw 21” Chrome
front fender brackets to fender replacing and
50-0889 C Raw 19” Raw
bracket to fork legs. Use on all 1973-up FX
stock type front fenders. Bobbed Front
VT No. 37-6367 Fender features a
Fender Rivets fit 1973-up FX-XL cut back front sec-
models, stainless, 25 pk. tion for 1973-86
VT No. 37-6370 Superglide models
with 35mm forks.
Supplied with
50-1055 50-1050 50-1049 chrome mounting
supports.
Unassembled.
50-0915 VT No. 50-0119
Chrome Fender Tips in stamped, includes screws. Fits fender
width as noted.
VT No. Style Width Type
50-1055 Eagle 4” XL-XLS 50-0133
50-1050 Smooth 4” XL-XLS
50-1049 Smooth 5” FX
50-0915 Eagle 5” FX

50-0195 50-0196
Universal Sport Style Front Fender is rolled on edge and in
front. The brackets are not included.
VT No. Type
50-0133 Chrome (drilled)
50-0195 Plain
50-0196 Chrome
Emblem Sets feature clips or studs to attach to fender as Chrome Front Fender Tip fits
original accessory, but can be mounted to fenders and saddle- stock front fenders, rear tail.
bags, sold as pair. VT No. 50-0920
VT No. OEM Finish Type
38-6674 11530-46 Nickel Deluxe
Mini Front Mud Flap is leather with chrome spots.
38-6675 91583-52 Nickel O.H.V.
VT No. 28-2235
38-6676 91582-50 Chrome Hydra-Glide
38-6680 59195-58 Chrome Duo-Glide
38-6673 59196-65 Chrome Electra-Glide
37-8842* 7613A 10 pack Speed-Nuts
*Note: For VT No. 38-6680, 38-6673 & 38-6671
567
Spring Fork Fenders 50-0894

50-0144

Spring Fork Front Fenders are 7½” wide for 16” or 18” wheels
with riveted on wide braces. 45 type fits with rockers inside the
fork. BT fits with outside rockers.
VT No. Fits
50-0144 1936-48 BT Replica Front Fenders feature 2 piece spot welded skirt pan-
50-0778 1937-52 45” els and correct width braces.
Separate Pieces VT No. Year Model
51-0540 Lower Brace Set 1936-48 BT 50-0894 1936-46 BT
50-0182 Skirt Set Only Right and Left 50-0895* 1936-46 BT
50-0914 SS Trim for Above 50-0751 1947-48 BT
50-0779 Fender without Braces 50-0750 1936-46 BT
Stainless Fender Trim for 1939-48 50-0749 1934-36 RL 45
50-0914
Big Twin and 45”, 1940-49 Spring fork 50-0760 Fender Body Only
50-0749 *Note: 50-0895 has fender lamp holes. All
front Includes clips. other are without fender lamp holes.
Front Fender Mounting Kit is used
to install stock front fender on 1936-
VT No. OEM Fits 57 Spring Forks.
50-0914 59200-39 Front VT No. Item
37-8458 59225-39 Clips, 25 pack 8203-6 Kit, Cadmium
28-0701 28-0702 9680-6 Kit, Parkerized
28-2235
9742-6 Kit, Chrome
8009-2 Locks Only
Early Mud Flap replaces 59235-26 in
rubber with laminated cloth construc-
tion.
28-0230 28-2012 28-2013 28-2249
VT No. Item
28-2249 Mud Flap
49-0425 Mount Hardware
37-6368 37-6369 37-6370

28-2014

Replacement Fender Rivets fit all FL front and rear fenders


and FX front fenders, 25 pack.
VT No. Fits
37-6368 Big Twin Fender Brace
Mud Flaps. Stock type for front & rear fenders for BT.
37-6369 Big Twin Fender Top
VT No. Type Color Note
37-6370 FX Front, 1973-up Stainless
28-0701 Rubber Black Plain
28-0702 Rubber White Plain Universal
28-2235 Leather Front Type, Black Chrome Spots Springer Style
Fits Front Narrow Fender Fender for 18,
28-0230 Leather Brown Plain 19, and 21”
28-2012 Leather Black Chrome Spots wheel. Brackets
28-2013 Leather Black Blue Dots must be fabricat-
28-2014 Leather Black Red Dots ed.
VT No. 50-0780

568
Rigid Rear Fenders

50-0157 50-0143 50-0156

50-0179

CLASSIC
50-0744 50-0142

50-0931 50-1010 50-0880

74-80 & 45 Rigid Rear Fenders. VT No. 50-0143 & 50-0141


feature relief over skirts to accept stainless
fender trim attached by clips. Fully assembled and riveted
together with hinge. The 50-0142 has smooth skirts for 1949- 50-0141
57 Rigid Big Twin, VT No. 50-0744 has fender plate built in.
Big Twin 45 Solo
VT No. OEM Fits 50-0141 59612-41 1936-52
50-0143 59604-39 1947-48 50-0179* 59612-41 1936-52 w/Narrow Braces
50-0156* As Above Narrow braces, 1939-46 50-0168 — 1936-52 Skirt Set Only
50-0157* As Above Wide braces, 1947-48 50-1010 59637-36 1937-48 Fender plate
50-0744 59604-49 1949-51 50-1053 59699-49 1949-57 only
50-0142 59604-55 1949-57 50-0931 59851-39 Hinge and Pin
50-0880 Bob 1936-57 37-8840 59820-30 Pin
50-1054 59699-39 1939-48, Tail Only 50-0553 59737-34 1934-46 Rear Tail Bracket
50-1053 59699-49 1949-57, Tail Only Rigid Rear Fender Mounting Kit
*Note: Feature 2 piece spot welded skirt. includes hardware to install rear fender
Stainless Fender Trim for Rigid on 1936-57 BT or 1929-52 45’s.
rear 1939-48 Big Twin and 45”, 45 Solo Big Twin Finish
Includes clips. 9791-15 8202-18 Cadmium
VT No. OEM Fits 9790-15 9708-18 Chrome
50-0913 50-0913 59882-39 Rear 9792-15 9707-18 Parkerized
37-8458 59225-39 Clips, — 2493-6 Parkerized
25 pack
2493-6

37-9204
31-0190 31-0457
Fender U Clamp is used on 1936-57 Rigid models. Secures
rear fender to frame cross tube. Replaces 59800-36.
VT No. Item
31-0190 Chrome set U clamps w/chrome carriage bolts
31-0457 Parkerized set U Clamps SS Strip Set Shown Installed Rigid Fender.
37-9204 Bolt set, when using rear frame bar VT No. 50-1045

569
Rear Fenders Struts
FRAME • FENDERS • TANKS
We suggest pre-fitting all component parts including engine and transmission
assemblies before painting or final assembly of a frame, fender or tank.
50-1072 Installed

50-0901

50-0702 50-0743 50-1072

50-0905 50-0900

50-0903 50-0902
50-0705 50-0762, 50-0774

50-0979 50-1080

50-0879 50-0761

Chrome Fender Strut Sets are available in smooth or stock


style with signal and mount holes.
B-Smooth A-Stock OEM Fits
50-0905 50-0900 59929-73 1973-83 FX-FXE
N/A 50-0979 As Above Less turn signal holes
50-0906 50-1072 59923-58 1958-76 FLH w/5 holes
50-0884
N/A 50-0901 As Above With 7 holes
N/A 50-0902 59933-77 1977-84 FLH
Replica FLH Rear Fenders replace the original steel part.
50-0907 50-0903 59960-80 1980-85 FXWG
Taillight cut out and turn signal mounts noted.
59961-80
VT No. OEM Application Taillight Type
N/A 50-1080 As Above less turn signal holes
50-0702 59604-69B 1958-76 FL A Flip
50-0705 — 1958-78 FL B Flip Strut Spacers replace 59938-72 on 1972-84 FX-FXE
50-0761 59604-69C 1973-78 C Flip models, pair.
50-0884 56604-69C 1973-78 C Flip VT No. 37-9093
50-0762 59641-82A 1979-84 OE C&D 1 pc
Chrome Allen Fender Strut Bolt Kits
50-0774 As Above Replica C&D 1 pc
include necessary allen head bolts, washers
50-0879 C 1 Piece
& nuts for fender mounting.
50-0743 As Above Replica B 1 pc
Accepts A Early 1955-72 type
VT No. Year/Model
Taillight B Tombstone or Beehive 37-9047 1980-85 FXWG
Type C Late 1973-up large style 37-9048 1973-85 FX
D Turn Signal Indents 37-9049 1958-84 FL w/o
50-1054 50-1053 50-0703 saddlebags/luggage rack
Chrome Rear Fender Support Mount Kit
to replace original hardware for FLH.
VT No. Year Style
9638-30 1958-80 Acorn
8879-30 1958-80 Stock
Rear Fender End. One-half of hinge is riveted to fender end.
VT No. OEM Type
50-1054 59699-39 1939-48 Rigid BT & 45 8879-30
50-1053 59699-49 1949-57 Rigid BT & 45
50-0703 None 1958-78 No Cut Out
50-1006 59853-58 Hinge with Pin, 1958-78
50-0931 59851-39 Hinge with Pin, 1939-48
37-8840 59820-30 Hinge Pin

570
Rear Fenders 71-84 FX-FXE-FXWG
Stock Style Cateye Style
50-0793 50-0755

50-1076
50-0701
Slice Style
50-0150
50-0756

50-0700 FXWG Bobbed Style Rear Fender Kits fit 1965-85 FLH,
50-0704

CLASSIC
1971-84 FX-FXE models. Includes steel fender chrome
struts, chrome taillight bracket and taillight. Available in three
styles.
VT No. Taillight Style
50-0793 Stock
50-0755 Cateye
50-0942 50-0756 Slice
50-0150 Fender Only
FX-FXE Rear Fenders for 1972-84 FX models, using stock 50-1080 Struts
struts. *Note: Accepts taillight as noted. All fenders use either
50-0900 stock or 50-0905 smooth struts.
VT No. Type Taillight
50-0701 Flare End No
50-1076 Stock 1971-72 33-0300 50-0170 50-0150
50-0704* Stock 1973-84 33-0301
50-0700 Smooth No Bobbed Style Rear Fenders fit stock struts. Order light
50-0942 Full, Smooth No brackets separately. 50-0547 is 8” wide for use with 160 tire,
undrilled.
50-0905 50-0900
VT No. Year Model Light Bracket
50-0150 1980-85 FXWG 31-0160
50-0170 1972-84 FXE 31-0472
50-0547 1972-85 All 31-3192

50-0979 50-1080

Chrome Steel Struts fits FXE-FXWG as noted.


Smooth Stock Year
50-0905 50-0900 1973-83
N/A 50-0979 W/O Signal Hole
50-0907 50-0903 1980-85 FXWG
N/A 50-1080 W/O Signal Hole
FXR
FXR Bobtail Fender Kit fits 1982-
94 FXR-FXRS-FXRS-SP-FXLR 50-1064 50-1106
complete kit includes fender and
chrome struts. Accepts stock or
50-0777 custom taillight bracket.
T No. Item
50-0777 Fender Kit with struts FXR Stock Type Rear Fender fits 1981-up FXR-FXRS mod-
31-0160 Stock Taillight Bracket els. Replaces 59634-81A.
31-4012 Cateye Taillight Bracket VT No. Item Year
33-2018 Slice Taillight Bracket Kit 50-0768 Fender 1981-94
Dresser Rear Fender undrilled, fits 50-1064 Struts 1982-86 FXR
FXR-FXD models with modification. 50-1106 Struts 1987-94 FXR
VT No. Width
50-0942 6.5”
50-0471 7.5”
50-0860 8.0”
50-0718 8.75” 571
Dresser Trim 50-0991

50-0992

50-0958
1949-72 Front Fender Trim Set for FL models includes tip,
side strips,
and lower end trim.
Chrome Fender Trim Rails for FLH, 1949-84 drum and disc
VT No. Years 50-0997
models, and rear for 1958-84 FL models.
50-0958 1949-58 Kit
VT No. OEM Item Design
50-0997 1949-70 Lower End Trim Only
50-0992 91075-58 B-Front V Design
50-1022* 1958-66
50-1047 As above B-Drum only V Design
50-1023* 1967-72
37-9108 91089-58 Spacers For Above
*Note: Include tip & side spears only.
50-0991 91007-58 A-Rear V Design
37-8997 91091-61 “T” Bolt Front
37-0854 Kit Front Mount Kit

50-1058

50-1100
50-1099 31-1346
Rear Bumpers with original cabbage cutter design grill. Front & Rear Bumpers feature rubber inserts as original.
VT No OEM Type VT No. OEM Year Type
50-1099 91007-52 With Grill 50-1100 91075-68B 1968-80 Front, FLH (A)
50-1040 91007-48 Without Grill 50-1058 91107-77 1968-84 Front Rubber insert
50-1037 50-1060 91123-77 1968-77 Rear Rubber insert
Installed 37-9108 91089-58 1968-up Front Spacer, 4 piece
50-1037 33-0044 59261-77 1977-up Reflector, pair
37-0855 Kit 1968-84 Mount Bolt Kit
31-1346 1977-up Front, Bracket
Stainless Steel
Fender Trim Set fea-
tures two 9” and two
10” strips for the top of
Front Bumper with original cutter design. Includes parts pic- all 71/4” wide Rigid,
tured for mounting to FLH-FLT front fenders. Fender requires Swing Arm or Bobbed
drilling for installation. Replaces 91075-55. Rear Fenders. T-Bolts
VT No. Item and template supplied
50-1037 Complete Kit 50-1045 for ease of installation.
37-9024 Chrome Eye Bolt Set Installed VT No. 50-1045
Sargent Stripe Set
includes 6 pieces in stain- 50-1084
less with attachment clips. Installed
Drill template included for
1949-57 Rigid fenders.
VT No. 50-1033

Chrome Front Fender Rails fit FL style front fenders.


50-1033
Includes mount stanchions and template.
Installed
VT No. 50-1084
Chrome Rigid Rear Fender Neon-Look Front Bumper Tray
Stripe Set features die cast adds a classic look to dresser mod-
construction with stud els, FL-FLT. Includes amber strip
mountings to fit 1949-57. light.
VT No. 50-1052 VT No. Fits
42-0331 1976-84 FLH
42-0332 1980-up FLT, 1983-up FLHT

572
50-0950 50-0952
Fender Tips & Trim
A B

50-1004 50-1005 50-1029

33-2084 33-2083
50-1030 50-1032 50-1152
1979-99 FLT Tips are chrome plated with light.
VT No. OEM Type Style
50-1025 59082-79 Front With Light (A)
50-1026 59658-79 Rear With Light (B)
50-1153 33-2081 59180-80 Front Lens only
50-1031 50-0957 33-2082 68046-79 Rear Lens only

CLASSIC
33-2083 w/Blue Dot Front Lens only
33-2084 w/Blue Dot Rear Lens only
15-0694 68047-79 Rear Gasket
15-0695 59181-80 Front Gasket
1958-84 FLH Die Cast Chrome Fender Tips order the side
33-0134 53439-79 Bulb 10 pack
rails separately.
33-0656
VT No. OEM Years Type
50-0950 59216-59 1959-66 Front
50-0952 59887-59 1959-66 Rear
50-1004 59216-59A 1967-72 Front
50-1005 59887-59A 1967-72 Rear
33-0657
50-1029 59216-59B 1978-79 Front
50-1030 59887-59B 1978-79 Rear LED Fender Tip Lamps fit 1980-up models.
50-1031 59216-78 1980-84 Front VT No. Type Color
50-1032 59887-78 1980-84 Rear 33-0656 Rear Red
50-0957 59211-74 1967-up Stainless Rails 33-0657 Front Amber
50-1152 Smooth 1980-84 Front 42-0721 Chrome Fender Grill fits
50-1153 Smooth 1980-84 Rear 1979-up Big Twin.
VT No. Type
42-0720 Front
42-0721 Rear
42-0720
50-1003 50-1009
50-1133 Installed
50-1133
50-0955
50-0953
50-1132 50-0956
Lower Fender Trim includes screws. Fits 1949-84 FLH.
VT No. OEM Type
50-1003 59233-76 Smooth 50-0954
50-1009 59233-71 Ribbed
50-1132 60179-06 Flame
50-1133 — Smooth
50-0999 50-0916

50-0951 37-8784
Chrome Fender Tips in stamped steel includes screws. For 1936-58 Fender Tips order the side rails separately.
1934-57 front or rear fenders. VT No. OEM Type Year Finish
VT No. Style 50-0953 59215-49 Front 1949-58 Stainless
50-0999 Smooth 50-0955 3724-48A Front 1935-46 Chrome
50-0916 Eagle 50-0956 3724-48B Rear 1935-46 Chrome
50-0954 59205-49 Rails 1949-56 Stainless
50-0951 59205-57 Rails 1957-66 Stainless
37-8784 3561WA Set 4 T-Bolts
7624 4 Nuts
573
Kickstand Kickstand Lowering Wedge fits under the
mount bracket to change the angle of the
bracket and assembly when using shock or
Chrome Contour Kickstand
fork lowering kits. VT No. 31-0215
Legs include lock tab. Fits 4
Speed 1936-86 Big Twins. Kickstand Bumper Pad. Use on all 1970-85 Big
VT No. 27-0256 Twins with aluminum primary. Adhesive backed
for quick installation. 10 pk
VT No. 28-0704
Chrome Adjustable
Kickstand Locktab fits Jiffy Stand Assembly
1936-up Big Twin models. chrome as shown for
Prevents stand from hitting 1936-85 BT-FL-FX-FXWG
primary cover. and for 1984-99 FXST.
VT No. 27-0514 VT No. Year/Type
27-1555 1936-85 Stock
27-1555
27-1617 1936-85
Extended for 2-4” Fork
Chrome Smooth
Kickstand Bracket is
one-piece forged design
with recessed mount
hardware.
VT No. 27-0250
27-1511

Chrome Jiffy Stand


Assembly fits 1936-85
models. Kit includes late
style mount bracket with
built in spring plate, lock 18 mm Outside Diameter Heavy
tab, spring and flat bot- 27-1603
tomed forged side stand
with mount hardware.
VT No. 27-1720

Forged Big Twin Kickstand made of heat treated steel and


chrome plated featuring flattened base as original. Extended
types fit extended fork lengths as noted.
VT No. OEM Length
27-1511 50061-36 Stock
27-1603 Heavy 18mm Stock
27-1512 Extended 2-4”
27-1513 Extended 4-6”
Forged Kickstand with spring
fits 1936-84 Big Twins.
VT No. 27-0976

Custom Jiffy Stand Assembly features full forged construc-


tion with chrome smooth contour design, including recessed
mount screws for 1936-99 BT, 4-Speed, 1984-up ST models.
Stock length.
VT No. 27-0253

Display Stands
Chrome Display Stand shows off ‘Dresser’ on stand by stand-
ing upright, also able to check fluid levels. Tucks under floor
boards when not in use. Fits 1970-79 FLH.
NOTE: NOT FOR USE AS RIDE OFF STAND.
VT No. 16-1511
16-1511
Installed 16-1511

574
27-1689
Jiffy Stands
27-1679

27-1708

27-1707 27-1713

27-1715

Replica Stock Jiffy Stand Legs replace 50061-36 for 1957-


69 models.
VT No. Finish
27-1679 Black

CLASSIC
27-1689 Parkerized
27-1707 Cadmium
27-1708 Chrome
27-1715 Chrome, Replica
27-1701

Replica Jiffy Stand Assembly fits 1936-57 Rigid Big Twins.


Includes bracket, lock tab, spring, spring tab, leg and hard-
ware in stock or chrome finish.
VT No. Item
27-1701 Kit, Black and Parkerized, Complete
27-1713 Kit, Chrome Complete
27-0129 Jiffy Stand and Shift Mount Plate
Bolt Kit to attach assembly to left
Replica Kickstand Mount Kit includes bracket, spring, clip,
side of frame for 1936-99.
locktab and mount hardware in parkerized finish.
VT No. 27-0129
VT No. OEM Item Year Finish
VT No. Finish Type
27-0533 50046-36 Bracket 1936-84 Parkerized
7803-11 Chrome Acorn
27-0598 50046-36 Bracket 1936-57 Parkerized
9617-18 Chrome Hex
27-1682 50036-36 Spring Clip 1936-84 Parkerized
9618-18 Cadmium Hex
27-1683 50011-30 Spring 1936-84 Black
9619-18 Parkerized Hex
27-1684 50094-36 Lock Tab 1936-84 Parkerized

27-0511

Chrome Big Twin Kickstand Hardware. 27-0506


1936-84 Big Twin Complete VT No. Item
Chrome Kickstand Mount Brackets (A and B)
Mounting Kit includes kick- 27-0508 With Spring Tab
stand mount spring leg stop Fits 1980-84 FXWG-FXE (A)
and spring plate. 27-0507 1935-85 Big Twin (B) C
VT No. Item Spring Plates (C)
27-0511 Kit 27-0506 1936-90
27-0805 Kit with bolts Leg Stop (E)
27-0504
Springs (D)
13-0154 1936-85
27-0805 13-9154 1936-85, 10 pack

575
FOR ENGINE BARS LISTED ON THIS PAGE

Front Engine Bars WARNING: ENGINE/FRAME BARS MAY PROVIDE LIMITED LEG AND COSMETIC VEHICLE
PROTECTION UNDER UNIQUE CIRCUMSTANCES (FALL OVER WHILE STOPPED, VERY
LOW SPEED SLIDE). THEY ARE NOT MADE NOR INTENDED TO PROVIDE PROTECTION
FROM BODILY INJURY IN A COLLISION WITH AN AUTOMOBILE OR ANY OTHER OBJECT.
Lindby Custom Highway
Bars with footpegs fea-
ture 1 1/8” tubing for front
highway bars and 1” tub- 51-0894
ing for rear. Both front and 51-0900
rear have built in O-ring
footpegs and rear high-
way bars will work with
stock exhaust systems.
Big Twin Front A
VT No. Year Model B
50-2063 1979-84 FLH 4 Speed 51-1043
50-2064 1965-78 FLH C
37-8815 U Clamps Sets forged
design as original.
51-0891
VT No. OEM Use
37-8815 49064-36 74-80 Front Engine Bar
49-0238 — As Above, Chrome
2203-8 — As Above, Parkerized
2204-8 — As Above, Chrome 51-0900 Installed
“Atlas” Style Replica Front Engine Bar Bolt
Cover will mount to 1936-47 Big Twin front bar. 1” Chrome Front Engine Bars fit on stock frames for years
Cover includes U-bolt & acorn nuts. listed. Order U-Clamp separately.
VT No. Finish FL-FLH 4-Speed Models
49-0396 Polished VT No. # OEM Years Model
49-0397 Chrome 51-0900 A 49038-36 1936-47 BT
2187-11 BT Engine Bar Mount Kits. A 1954-57 Straight Leg
VT No. Finish Year 51-0899 A 49038-36 As Above BT Black
2477-10 Parkerized 1948-54 51-0896 B 49038-49 1948-E54 BT Wish Bone
2187-11 Zinc 1958-67 51-1043 C 49038-49 1948-52 BT Wish Bone
2477-10
2186-11 Chrome 1958-69 with flat mount
2495-11 Cad 1958-69 51-1044 As Above Black
“Leggins” are our splash & weath- 51-0609 49059-48 1948-53 Spacers
er shields which attach to front 51-0894 49038-58B 1958-78 BT FL-FLH
engine bar by easy close snaps. 51-0901 49039-78 1958-78 BT (1 1/4”) FL-FLH
Heavy naugahyde construction. 31-4011* 49032-74 1973-84 FX
VT No. Fits 51-0902 49040-79 1979-84 1 1/4” FL-FLH
48-3096 1936-84 FLH 51-0891 49016-72D 1972-84 1 1/4” FX, FXE
48-3095 1980-96 FLT-FLHT *Note: Allows installation of 51-0901 mounting bracket on FX models.

Rear Frame Bars 51-0895


Chrome Rear Frame Bars fit 1958-84
FL, FLH Swing Arm 4 Speed Models.
VT No. 51-0903 Installed 51-0895

Rear Frame Bars


Fit Rigid Big Twin 1936-57
51-0895 49153-36 Chrome
51-0889 49153-36 Black
VT No. OEM Fits
51-0928 49137-65 1965-66 Big Twin FL-FLH Big Twin Rear Frame Bar Mounting Kit
mounts to shock stud 54-0409 fits 1936-57 Big Twin. Order VT No. 37-
51-0932 49150-58 1958-64 Big Twin FL-FLH 9204, 59802-47, pair of upper bolt studs when it is desired to
37-9022 Mt. Stud for 51-0932 leave fender bolted in place after removing bar.
51-0903 49137-67B 1967-84 BT Swing Arm VT No. Item Finish
Use 54-0425 Stud Spacers when 9530-13 Bolt Kit Chrome
bars are not used 9531-13 Bolt Kit Cadmium
9532-13 Bolt Kit Parkerized
37-9204 Bolt Set, Upper Black
37-9176 Bolt Set, Lower Cadmium

576
BT Rear Frame Stands
49-0928

49-0919
1958-84 Big Twin Center Stand features natural finish alu-
minum construction, with bushings and bolts. Replaces 49-0953
49400-59A. 49-0602
VT No. Item
Rear Frame Stands for Rigid Big Twin. Order stand catch and
49-0928 Stand Complete
mounting hardware separately. 49-0602 is of tubular shape
49-0234 Clip only
material.
37-9306 Bushing Only
VT No. OEM Year Model Finish
Mounting Hardware, Parkerized finish 49-0919 49500-36 1938-57 74 & 80 Raw
except where noted. 49-0953 49500-36 1938-57 BT Black

CLASSIC
49-0918 49500-36 1938-57 74 & 80 Chrome
49-0602 3051-36 1936&37 BT Raw

VT No. Year Models


8840-10 1930-35 All with bolts & washers 31-0480 31-0186
8841-10 1936-37 All
74 & 80 Stand Catch for 1936-57. Replaces 49580-36.
8015-4 1938-57 All
31-0186 Parkerized
9616-4 1938-57 All, Chrome
31-0480 Chrome

Side Covers
FLH Left Side B C
A
Covers. Covers left
42-9930
side and oil tank,
brackets, knobs and
hardware are includ-
ed. Note: If rear 42-9935 42-9938
42-9929
footpegs are
removed and foot-
boards are used,
you can use 42-
9934 and 42-9935
side covers on the
late models FLH.
VT No. Years Chrome Engine Air Scoop will
42-9978 1965-69 force air to rear cylinder. Mounts to
42-9934 1970-77 left side of Big Twin Shovel 1966-
42-9930 1978-81 84. Brackets are included.
42-9931 VT No. Item
42-0317 Kit
37-8875 31-1025 Brackets
31-1025
37-8873

Chrome Dress Up Balls are sold as pairs for


decoration in sizes listed.
VT No. Type
37-8152 37-8150 1/2 x 20
37-8151 3/8 x 24
37-8152 5/16 x 24

577
Footboard Sets 27-0904

A B C

27-0903

Oval Style Shape Footboards fit the stock


D 27-0918
mounting brackets on 1940-84 FL and 1940-
73 45 models. Footboards replaces 50603-40.
VT No. # Finish Note
27-0907 A Black Rubber mats
27-0908 A Chrome Rubber mats
27-0915 B Black Metal top
27-0900 C Chrome Rubber H-D Logo Mat
27-0916 D Black H-D Logo Mats
28-0404 28-0405 Chrome ‘D’ Shaped Footboards include rubber pads. The
1974-up Iso boards feature a raised footboard pad with anti-
vibration rubbers. Sold in pairs.
VT No. OEM Year/Model Type
27-0904 50603-66 1966-73 FL Solid
28-0672 27-0903 50603-74A 1966-85 FL Iso Type
27-0918 Kit 1966-85 FL With brackets

Footboard Mats sold in pairs. Must be affixed by adhesive or


rivets, on earlier models. Upper Footboard Plate for 1974-91. Includes 8 Iso-Buds with 2
VT No. OEM Year Color upper plates and rubber mats, 1992-up has Iso-Buds molded in
28-0404 50614-40 1940-65 Black, H-D for updated design.
28-0405 — 1940-65 White, Plain VT No. OEM Fits U/M
28-0672 — 1940-65 Black, Plain 27-1574 50619-74A 1974-91 FL-FLT Pair
27-0597 50616-14 Rivets 28 piece 27-1666* 50614-91 1992-up FLST-FLT Each
*Note: Can be used on all 1974-up type Iso footboards.
Chrome Footboard Deco Trim fits
Iso Inset Floorboard Set fits
1966-up FL-FLT boards, set is
1936-84 FL.
complete for two boards, drill tem-
VT No. 27-0922
plate included.
VT No. 27-0505

27-0505 Installed

1940-65 Chrome Footboard


Insert Set with rib design for 27-0912
deco look. Pairs.
VT No. 27-1562

1914 Early Square Type


Footboards fit all 1914-39 mod-
els. Replaces 2938-14. Available
27-0927
chrome or raw without rubbers.
VT No. Item Vintage Footboard Sets feature classic oval design with
27-0901 Raw “shaker” Iso-mount cushion area. Black pads included.
27-0902 Chrome VT No. Fits
27-0902
9886-12 Mount Screws 27-0912 1940-84 FLH
27-0927 1940-84
578
Footboard and Mounts
27-0605 27-1725

Footboard Mount Bracket Kit fits 1936-64 Big Twin models


with stamped steel primary. 5 Piece Kits include both brackets
for mechanical or hydraulic brake models.
VT No. Finish Years Pieces
27-0605 Chrome 1936-64 5
27-1702 Black 1936-64 5 27-1721 27-1722 27-1724
27-1725 Black 1936-57 4
8773-12* Cadmium Bolt Set, Hex Replica Footboard Mount Bracket Kits include 4 brackets
and related mount hardware for Big Twins.

CLASSIC
9685-12* Parkerized Bolt Set, Hex
9886-12* Parkerized Bolt Set, Slot VT No. Fits
*Note: Mounts footboards to brackets 27-1722 1936-54 Rigid
27-1724 1955-57 Rigid
27-0606 27-0599
27-1721 1958-64 Swing Arm
Footboard Bracket Mount/Hinge
Hardware Kit in parkerized finish,
28 pieces total for 1936-64 Big
Twin.
VT No. 27-0704

27-0596 Footboard Bracket Stud Nut and Washer


Kits, parkerized. Fits 1936-57 Big Twin
31-0098 VT No. 9905-16

Aluminum Primary Footboard Mounting Kit fits BT 1965-84


FLH-FXE models equipped with FL type forward controls and A 27-0664 B
primary cover with footboard tab.
VT No. Fits Item 27-0311
27-0606 Stock Kit
Big Twin Footboard Tabs available in stamped or authentic
27-0599 Drag Pipe Kit
forged steel construction for custom or stock frames. Sold in
31-0098 Rear Drag RH Bracket
pairs to be welded on 1936-84.
27-0596 Rear Stock RH Bracket
VT No. # Dia Type
27-0921
27-0664 A 1” Forged Exact
27-1560 A 11/8” Forged Exact
27-0311 B Stamped Tabs
Footboard Hinge Bolt Kit includes repro-
duction of special shoulder bolts used to
mount floor boards on 1914-81. OEM#
2954-14.

“Chain Drive” Chrome Oval Footboards are 1940’s style with VT No. Year Fits Finish
welded chain trim. Order rubber pads or chrome inserts sepa- 9886-12 1914-40 Slotted Parkerized
rately. 8773-12 1941-81 Hex Style Cadmium
VT No. 27-0921 9685-12 1941-81 Hex Style Parkerized
1914 Early Square Type Deluxe Footboard Cast
Footboards fit all 1914-39 mod- Aluminum replaces rubber
els. Replaces 2938-14. Available inserts as the original accessory
chrome or raw without rubbers. of the 1940’s, pair.
VT No. Item VT No. 49-0376
27-0901 Raw
27-0902 27-0902 Chrome
9886-12 Mount Screws

579
Big Twin Rigid Chain Guards

27-0126 27-0117

Replica V-Twin Chain 27-1600


Guards are pro-
duced with
Detail of permanent tooling
27-0117 for exact fit and
shape.

Chrome Chain Guard with


bracket fit 1936-57 Big Twin with
bracket and custom rigids.
27-1677
VT No. Item
27-0111 Guard with Bracket
31-0710 Bracket Only
Universal Chrome Left Side
Guard is 25” long.
27-0100 VT No. 27-0100

Rear Chain Guard Mount Kits include 27-0117


bolt, nut, spring, washers and cotter pin
for Big Twins and 45’s. Rigid Chain Guards by V-Twin Mfg.TM include built in stud for
mounting to stock rigid rear fender. Order hardware separately.
VT No. Finish Year Type
VT No. Finish Fits 27-1600 Black 1936-57 VT
9601-10 Parkerized 1936-57 Big Twin 27-1677 Chrome 1936-57 VT
2071-10 Chrome 1936-57 Big Twin 27-0126 Black 1941-57 Replica
13-9186 Black 1936-57 Spring 27-0127 Chrome 1941-57 Replica
27-0117* Black 1936-40 Replica
27-0124* Chrome 1936-40 Replica
*Note: 3 Rivet Construction

1958-84 Swing Arm Chain Guards


V-Twin Replica 1958 Style
FLH Rear Chain Guard
replaces 60302-58, fits
A B 1958-84 FL’s.
27-0120
VT No. Finish
Isomount Swing Arm Chain Guard. Chrome complete with
27-0120 Black
rubber bushing and rear bracket.
27-0121 Chrome
VT No. OEM # Fits
27-0118 V-Twin Replica 1958-62 FLH Style
27-0109* 60607-73 A 1958-85 FX-FL-FXE
Chain Guard replaces 60302-58.
27-0108* — B 1973-82 FX-FL
Fits 1958-84 FX-FL.
27-1569 60607-81A 1981-84 FXR
VT No. Finish
37-0593 Kit A-B Mount Kit
27-0119 Chrome
*Note: Fits 1958-84 FL also for “the lighter” FX look.
27-0118 Black
VT No.
28-0422
Mount Kit for
1963-84 FLH
27-0110 27-0116
28-0422
FLH Style Full Chain Guard includes bushing. For 1963-84.
VT No. OEM Finish FLH Bolt and Bushing Kit fits FLH chain guard 1963-84
27-0110 60302-63 Chrome includes one of each 11411, 5926B and 6107B for installing
27-0116 60302-63 Black one guard.
VT No. Item
Chrome Rear Belt Guards fits 28-0422 Chain Guard Bolt and Bushing Kit
1980-85 FXB-FXSB. Replaces 28-0132 Rubber and Steel Bushing Set, 5pk
60380-79 37-0427 Steel Bushing only 5926B
27-0099
VT No. 27-0099 28-0411 Rubber Grommet Only, 10 pk
580
50-0600
48-3094 Toolboxes
Replica Toolboxes are for right side use and
include keys, 48-3094 is leather pouch insert
for oval tool boxes. Order mount hardware
separately.
VT No. OEM Type Shape
50-0600 64205-40C Chrome Oval
50-0601 64205-40A Black Oval
50-0601 50-0608*64205-40B Chrome Oval
50-0983
48-3094 Leather Pouch Oval Insert
50-0602 Chrome Rectangle
50-0983 3452-35A Black Rectangle
50-0603 64340-26 Key set All
*Note: Requires purchase of appropriate
mounting kit which includes correct knob as
listed below.
50-0602 1935-54 BT and 45

CLASSIC
Toolbox Mounting Kit
includes all necessary
stock hardware to mount
the stock oval tool box as
listed.
8206-9 VT No. Finish
8206-9 Cadmium Kit
9669-9 Parkerized Kit
37-0809 Spacer
Two Piece Toolbox Mount used on 37-9178 Cup & Washer
A Toolbox Mounting Kit for Big
1936-53 as replacement mounts for
stock and custom rigid frames. Twins includes all necessary stock
B Mounts box higher than one piece hardware to mount the tool box.
style bracket. Cad plated.
VT No. Fits
2002-13 1955-57
VT No. # Item Year 2003-6 1958-early 1962
31-0525 A&B Kit 1948-54 2004-6 L1962-1964
31-0655 A&B Kit 1948-53 Replica Toolbox Wing Nuts with zinc finish.
31-0772 B Bracket 1948-53 VT No. 37-6136
31-0406 A Cross Bracket 1948-53
31-0579 A Cross Bracket 1948-53, Replica 1977-84 FLH Toolbox
Kit fits right side con-
31-0412
A tour rear shock and
31-0578 bolts to rear battery
C tray and exhaust tube
mount. Kit allows use
31-0626 B of FXE or FLH
exhaust.
Toolbox Mount Replica Vertical for Knucklehead. VT No. 50-2022
VT No. # Year Item
31-0626 A 1936-37 Each
31-0683 A 1938-40 Each
31-0578 B & C 1941-47 Kit Chrome Spark Plug
31-0583 B & C 1941-47 Riveted Holder clamps to the
31-0412 C 1941-47 Cross Bracket rear frame tube on
45 Solo Toolbox Bracket fits 1941-52 45 solo. Rigid Big Twins
Replaces 64450-41 zinc plated. behind the oil tank.
VT No. 31-0526 Holds 2 spark plugs.
Replica Toolbox Mounting Bracket is a one VT No. 42-0318
piece design mount, fits all Rigid frames and cor-
rect for 1954-57. VT No. 31-0528
Tool Box Mounting Bracket for FX-FXE. Mounts
kidney tool box to FX 1977-84 on the rear passenger
peg block on left side.
VT No. 31-0527

581
V-Twin Replica Motorcycle Kits

V-Twin Knucklehead Replica


This machine is recreated with the original
Bobber styling of the late 1940’s, utilizing
the full range of V-Twin Replica Parts.
Engine details include cast motor case with
relay and number boss, but reinforced at
cylinder base area for added strength.
Knuckleheads are replicated from ductile
cast iron with accurately formed valve cover
set and plumber style manifold. Foot Shift
model includes handshift gate and handle
for decoration only. Other components in
assembly include:
• 29° V-Twin Replica frame
• Replica Knuckle Tanks
• Chopper Solo Seat
• 16” Rear and 18” Front Wheel
• Chrome Stock Inline Spring Fork
We’ve done your homework on this one!
• V-Twin Replica Motorcycle Kits are
equipped with all the necessary parts
Take a closer look.
except gas, oil and battery electrolyte! Original Styling!
• Unit can be assembled with normal hand
tools.
Want a really different
• All components used throughout the look...
assembly have been selected for each par-
ticular year of application. How about Stock?
• Engine is completely assembled pre-run
and tested for oil pressure
• Transmission, completely assembled
• Wheels, Laced & Trued in Our Facility with
Bearings Pre-Set

Replica Bobber Type Finish


55-5013 55-5009 Handshift Chrome
55-5014 55-5010 Handshift Resto
55-5016 55-5011 Footshift Chrome
55-5017 55-5012 Footshift Resto

582
1948 Replica Panhead
Left Side Detail Kits include all parts
includes Rocker necessary for complete
Clutch & construction!
Diamond Primary

Authentic Fork
Just Add...
• Paint Look!

CLASSIC
• Assembly
• Gas, Oil, Electrolyte
• Rider
Accessories include original style
Spotlamps!

Our Replica is supplied with all the options included. There


are no extras. There is nothing else to buy, you may plan your
construction project up front and actually be able to visualize
the end result. You will not end up spending extra time and
money searching for parts that are virtually impossible to
find. In the long run, you would spend more time and money
on parts than you would the V-Twin kit. With only average skill
and ordinary mechanic’s tools you’ll be up and running.
• Available as a complete project kit based on an authentic V-Twin Replica
Wishbone Frame.
• Unassembled kit is available with parts necessary to complete an entire
Exemplar Panhead.
• Kits are available in either chrome, with chrome plated components and acces-
sories, or as a resto style with restoration finishes of black and parkerized compo-
nents.
• Choose Hand or Foot Shift control assemblies for desired configuration.
• Supplied with a completely assembled and test run 74” V-Twin Replica PanheadTM
engine with either aluminum or chrome detailing.
• Pre-Wired Dash Base Assembly
• Parts Book and Maintenance Manual Included
• 4-Speed early transmission is assembled into the V-TwinTM Replica 4-Speed gear box, complete with ratchet top and chrome
or resto particulars.
• See the V-Twin Mfg.TM catalog for details on all items included in this kit.
• Replica Motorcycle Kits are sold as component parts. Manufacturer’s Statement of Origin (MSO) is supplied for the frame and
engine. Check your state for registration, title and licensing requirements.
Handshift Handshift Footshift Footshift
Chrome Resto Chrome Resto
1948 Panhead Replica 55-5003 55-5008 55-5002 55-5007
1941 Knucklehead Bobber 55-5009 55-5010 55-5011 55-5012
1941 Knucklehead Replica 55-5013 55-5014 55-5016 55-5017

583
V-Twin Replica Knucklehead Frame
V-TwinTM Replica Frames...the difference is REAL!
51-1039

51-1041 1938

Over 3000 Served


Since 1995!

Use replica mount


kit for mounting 51-1040
coil
51-1040 51-1040

Cross Shaft

The Construction
V-Twin™ Replica Frames feature steel forgings in neck, front and rear motor mounts, rear axle plates, swing arm and shock mounts. In this process, the
steel is first fired as red hot ingot, next huge hammers compact and orient the grain structure into a rough shape of the part, subsequent hits form the
part into its final shape, after which it is machined and heat treated which results in increased strength and resistance to wear. The related components
used in construction are accurately formed stampings and drawn over mandrel seamless tubing which is tig welded together during final assembly.

Rolling Chassis Kits


V-Twin Mfg. Rigid Replica Rolling Chassis include Replica ForkTM, Replica
FrameTM and related components as appropriated for model years listed.
Available in chrome or restoration (resto) finish. Available in hand or foot shift
style tanks.
HandShift Handshift Footshift Footshift
Chrome Resto Chrome Resto Year/Model
55-2536 55-2539 55-2529 55-2522 1948 Replica Panhead
55-2532 55-2523 — — 1941 Replica Knucklehead
55-2537 55-2546 55-2524 55-2533 1957 Replica Panhead
55-2531 55-2527 — — 1947 Replica Knucklehead “Bull”
55-2538 55-2541 55-2528 55-2534 1949 Replica Panhead

584
V-Twin Replica Knucklehead Frame
V-TwinTM Replica Knucklehead Frame is an authentic
reproduction of the factory style frame. Details include
forged parts as original in neck, front and rear motor
mounts, side car loops, top seat yoke, footboard tabs
and rear axle plates. Exact blanked and formed stamp-
ings are utilized in appropriate areas. Rear fender cross
bar is supported by exact duplicated “saddles” brazed
Neck at each end. Seat post and mechanical brake cross
Detail shaft bushings,correct tool box mount and grease fit-
tings are installed. The 28° or 29° neck angle will
accept inline spring forks.The 30° neck angle on 51-
1020 will accept offset spring forks. The frame will
accommodate Knuck or Big Twin Flathead Engines and
3 or 4 Speed Trans only. Knucklehead frames require
purchase of clamp on coil bracket kit VT No. 49-0099.

CLASSIC
VT No. Year Rake
51-1041 51-1040 1936 28°
51-1039 1937 28°
51-1041 1938-40 28°
51-1009 1941-E46 29°
51-1020 1947 30°
51-1041

51-1009

51-1020

“Bull
Neck”

51-1020

Toolbox Bracket Details 51-1040

Knuckle Frame Notes:


VT No. Year Rake #1 #2 #3 #4
51-1040 1936 28° Rect.Tool Box Pads No 5th Mount 7/8 Tank Brace Open Brake Tab
Round 51-1039 1937 28° Rect.Tool Box Pads 5th Mount 7/8 Tank Brace Open Brake Tab
Square 1938-40 2 Bolt 51-1041 1938-40 28° Round Tool Box Pads 5th Mount 1” Tank Brace Closed Brake Tab
1936-37 1941-47 51-1009 1941-E46 29° 2 Tool Box Holes 5th Mount 1” Tank Brace Closed Brake Tab
51-1020 1947 30° 2 Tool Box Holes 5th Mount 1” Tank Brace Closed Brake Tab

585
Replica 51-1001

Frames
Replica Frames with
accoutrements as shown
on detailed areas make
this the premier frame in
the industry.

REAR AXLE SIDE


FORGED NECK SEAT POST FORGING
PLATES CAR
MOUNTS

Forged Steel Parts deliver full strength


Forged Neck yields the hallmark look of this replica, which will accept a and exact detail in front motor and side
neck lock and glide damper stud. Top motor mount has key hole slot which car lugs.
is the 1953-57 type. Spark and throttle cable mount tabs are also provided.
FOOT BOARD TABS

Rear Motor Mount, front transmission is


of forged steel, with bushing installed.
Transmission mounts incorporate a formed
Right Side exhibits formed steel parts including fifth mount and
reinforcement strap to connect the two tier
support strap assembly, all of which is con-
Over 5000
lower rear fender bracket. The forged footboard tabs are welded in
place as original. Mechanical cross tube features laminated support
structed accurately of blanked and formed
stampings.
Served since 1995!
bracket with bushing and grease fitting installed.

Rigid Frame
Stock Rigid Frames are available in either wishbone or straight leg style. Features
stock neck for Wide Glide triple trees and bobbed mounts. No stretch or rake. Does not
accept a seat post. Evolution style accepts flatside fuel tanks.
4-Speed Rear Chain Drive
Wishbone Straight Motor Brake
Type Leg
51-2150 51-2152 Pan/Shovel Juice/Disc
51-2178 51-2179 Pan/Shovel Mechanical
51-0511 51-0512 Weld On Mount Tabs fit Rigid Frames when mount-
ing brake units.
VT No. Type
51-2152 51-0511 Hydraulic Rear Back Plate
51-0512 Caliper Arm Tab
51-0513 51-0513 1987-99 Mount (RS)
51-0845
51-0845 1987-99 Mount (LS)

586
V-Twin Replica Straight Leg Frame
51-1000

Note: 4 digit serial number is on right


side brake pedal mount.

CLASSIC
V-TwinTM Replica Rigid Frames for chain drive are authentic
reproductions of the 1954-57 straight leg frame. Details include
forged parts as original in neck, front and rear motor mount, side
car, top seat yoke and footboard tabs, Exact formed stampings
are used in all other areas.
A-Rigid Mechanical frame will accept neck lock, cross shaft and
51-1955 seat post. Front motor mount spacer 31-0475 will allow installa-
tion of a Knuckle or Flathead engine.
B-Chain Drive 4-Speed model will accept Shovel or Pan motor.
Order brackets to mount disc or drum brakes separately.
VT No. # Type Engine Trans
51-1000 A Mechanical Pan Shovel 4-Speed
51-1001 B Disc Pan Shovel 4-Speed
51-1955 B Mechanical Pan Shovel 4-Speed

Retro Rigid
51-1957 51-1948
51-1948

Replica Retro Rigid Frame features original style construction including forged parts in neck, side car mounts and rear axle areas.
103/4” between the rear axle plate. Order rear mount for TC-88 models separately. This retro rigid frame can be fitted with a Pan or
Shovel motor with a 4-Speed transmission. A tin inner primary 42-0617 must be utilized for this application. Use of a 1/2” offset
trans mount plate and 1/2” offset motor sprocket with splines will offer clearance to use a 200 rear tire with a chain rear drive.
Additional clearance can be achieved with the addition of a 1/4” offset transmission sprocket.
VT No. Style Frame will accept:
51-1957 Straight Leg • Flatside Tanks
51-1948 Wishbone • ST Oil Tank
Related Components • 230 Rear Tire with chain
VT No. Item Note • 200 Rear Tire with belt
17-0860 Trans Plate Billet 3/4” +2” Raised Neck
19-0103 Motor Sprocket 24T
17-0860 • Stock Rake, 30°
19-0107 Motor Sprocket 25T
17-0945 Motor Sprocket Nut Kit • Order related parts separately.
19-0399 Trans Sprocket 22T • 31-0859 Oil Tank Bracket
19-0447 Trans Sprocket 23T • 44-1942 axle
19-0448 Trans Sprocket 24T
587
V-Twin Replica Wishbone Frames
51-1007

51-1954

V-TwinTM Replica Wishbone Frames are authentic reproductions of 1948-53 Big Twin Rigid Frames. Details include forged parts
as original in neck, front and rear motor mounts, side car loops, top seat post yoke, footboard tabs and rear axle plates. Exact
blanked and formed stampings are utilized in their respective places. Neck will accept key lock. Mechanical brake cross shaft
bushings, correct tool box mount and grease fittings are installed. 1949-51 model has lugs on inside front down tubes to accept
horn, 1948 model does not. Frame will house Pan or Shovel engines and a 4 Speed Trans. Front motor mount spacer 31-0475
will allow installation of a Knuckle or Flathead engine. 51-1012 is a 1948 style without cross shaft for disc brake use. Order
brackets as required, for welding in place to mount disc or drum brakes.
VT No. Year
51-1007 1948
51-1008 1949-52
51-1015 1953-54
51-1954 1948-54
51-1012 1948 w/o cross shaft for disc & drum brake use.

51-1015 1953-54 Style features


later style top motor mount and
tool box mount.

51-1008

V-Twin Mfg.TM
Replica Wishbone
Frame.
Immediate delivery
51-1008
Rear Section demon- Seat Area utilizes cast
strated forged rear yoke to accept stock
axle plates and replica seat post bushing
tool box mount for which is included.
authentic look. Rear down tube has
Our replica frames are cast front oil tank
available for Big Twins mount and coil mount
from 1936-99 for the blocks installed. Lower
original look and tube bushing is welded
style of the factory. to secure lower seat
post lock nut.

588
V-Twin Mfg. Replica Swing Arm Frame
V-Twin Swing Arm Frames are our
Swing Arm authentic reproductions of FLH styles for the years listed
Pivot to accept Pan or Shovel engines, 4 Speed Transmissions,
Points seat posts and round or square swing arms. Details
Forged include forged parts as original in neck, motor mounts,
Steel as front transmission mount, top seat post yoke, strut and
Original swing arm pivot mount and footboard mounts, as
required. All stamped components are pressed and
formed as stock.
VT No. Year
51-1003 1958-64
51-1006 1965-68
51-1004 1969-84
1958-64 Style accepts a 6 volt battery, early wrap around
tank and includes footboard tabs. Neck will accept
plunger type lock assembly. Features low seat area.

CLASSIC
1965-68 Style accepts a 12 volt electric start system as
stock. Neck will accept lock assembly.
1969-84 Style accepts a 12 volt electric system. Neck
51-1003 includes 17 digit serial number boss and tab for stem
padlock.
Forged Front Lower Seat
Motor Mount for Post
Strength Yoke

Neck
Detail

51-1006

51-1006

You’ll want to take a closer look.


Original styling!
Want a really different look ...
51-1004 How about “STOCK”?

V-Twin Mfg. Replica Swing Arm Rolling Chassis Kit features Replica
FrameTM and appropriate style components for each year as listed.
Accepts a Panhead or Shovelhead motor.
VT No. Year-Group Model
55-2525 1958-59 Pan
55-2567 1960-65 Pan
55-2566 1966-72 FLH
55-2526 1973-84 FLH
589
Swing Arm Frame
Swing Arm Frame is available with low seat area to be used
with stock type seats and wrap around style oil tanks or with
stock type square oil tank. Low seat are frames use oil tank
40-0412 for kick start or 40-0408 for electric start. Chain drive
frames use 51-0907 swing arm, belt drive type use 51-2149
51-2168
swing arm.
51-2168 uses flat side 1984-99 type tank set.
Low Seat Area Frames
4-Speed Rear Chain or Belt Drive
Fatbob Mt. Without
Fatbob Mt Motor
51-2168 51-2170 Pan/Shovel

51-0920 51-0947
51-2168

BT Weld On Hardtails fit to stock frames for 1958-85.


VT No. Drive Style
51-0920 Chain Drum
51-0947 Belt Disc (200)
Notes: VT No. 51-0947 uses 44-1986 axle.
4-Speed V-Twin Mfg.TM 51-2181
Replica Swing
Arm Frame is an
authentic repro-
duction of the
1985-86 FXWG
Frame which will
accept a 1340
Evo Engine, a 4-
Speed transmis-
sion, aluminum
primary assem-
bly and flat side
tanks. Details
include forged
parts as original
in neck, front motor mounts, rear engine/front transmission
mount, strut and swing arm pivot mount. All stamped compo-
nents are pressed and formed as to stock configuration.
Frame will accept stock style FLH or FXE components from
the years 1965-84, these include oil tank, battery carrier, Stock Seat Area Frame utilizes electric start components
starter assembly, rear fender and struts and chain or belt drive from 1965-84 FLH-FXE model. Features stock style neck with
swing arms. This V-TwinTM Replica frame makes it possible to no rake or stretch. Uses oil tank VT No. 40-0417 and Swing
build an Evolution powered 1340 with the classic FL or FXE Arms 51-0907 for chain drive and 51-2149 for belt drive.
styling. Neck includes a 17 digit serial number pad and tab for 4-Speed Rear Chain or Belt Drive
triple tree pad lock. Fatbob Mt. Without Motor
VT No. 51-1013 Fatbob Mt
51-2180 51-2181 Pan/Shovel

590
Swing Arm Rebuild Kits
44-1973

51-0907 44-1958

1958-86 BT Swing Arm Pivot Kit. Includes pin, spacers, seal


bearings, races and lock. VT No. 44-1995 includes 1” longer
pin for stripped out frames.
VT No. Year Model
44-1958 1958-72 FL-FLH
44-1973 1973-85 FX-FL-FXWG-FXE-FXS
44-1995 1973-85 Includes Special Pin
44-1996 1958-85 Special Pin Only
44-1974 1985-86 FXWG-FXE-FXB

CLASSIC
44-0103

44-0102

51-2149 Installed to accept 160 series tire


51-2149 Big Twin Swing Arm Bearing Kit includes tapered bearings,
races, and seals for each application.
VT No. Fits
44-0102 1958-72
44-0103 1973-85
44-0105 44-0106

51-2149
74 & 80 Swing Arm Rebuild Kit includes 44-0405
parts pictured for all 1958-84 Big Twin models.
VT No. OEM Years Use
44-0105 — 1958-72 Bearings, Races & Seals
44-0106 — 1973-85 As Above
44-0425 — 1958-85 Bearings & Races
44-0100 47517-58 1958-84 2 Spacer
17-0909 47513-58 1958-84 10 Lock Tab
44-0101 47510-58 1958-84 Black Pivot Bolt
44-0099 47510-58 1958-84 Chrome Pivot Bolt
44-0405 9033 1958-84 1 Cup & Cone
14-0138 47519-58 1958-72 5 Seals
14-0139 47519-72 1973-84 5 Seals
51-0908 44-0406 — 1958-84 Bearing Only
Swing Arm Pivot Bolts.
1973-85 FX-FL Swing Arms available for chain & belt drives VT No. 44-1996, 44-0082
51-0908 has shock mounts welded 3/4” back for 11/4” lowering. are to remedy a stripped
Bearings not included. For use with banana style caliper only. out left side frame boss, 44-1996 is 1” longer on threaded end
51-2149 will accept up to 160 tire with chain when used with and 44-0082 is self tapping .025” oversize, all others are stock
51-0660 offset kit. configuration.
VT No. OEM Type Finish VT No. OEM Finish Year Model
51-0907 47500-73 Chain Chrome 44-0101 47510-58 Black 1958-84 BT
51-0898 47500-73 Chain Black 44-0099 47510-58 Chrome 1958-84 BT
44-1996 1” Longer Chrome 1958-84 BT
51-2149 .5 Wider Belt/Chain Chrome
44-0082 Self Tapping Black 1958-84 BT
51-0908 1 1/4” Lower Chain Chrome
Swing Arm Bearing Seals for FL-FX.
1958-72 Round Rear Swing Arm features James VT No. OEM Fits
forged axle plates with round tube con- 14-0657 14-0138 47519-58 1958-72
struction. Raw finish, replaces 47500-58B 14-0658 14-0139 47519-72 1973-84
VT No. 51-0972

591
Frame Components

Chrome Rigid Vibrator Bar fits between side car loops on


1936-57 stock rigid frame.
VT No. 49-2560

51-0845
51-0513
M
51-0511 51-0512 51-0717
Weld On Mount Tabs fit Rigid Frames when mounting brake
units.
VT No. Type
51-0511 Hydraulic Rear Back Plate
51-0512 Caliper Arm Tab
51-0513 1987-99 Caliper Mount Strap (RS)
51-0845 1987-99 Caliper Mount Strap (LS)
51-0717 1987-99 Caliper Mount Strap (LS)

31-1305 31-1310

Big Twin Motor Mount Shims for front and rear 1936-99.
VT No. Thickness
31-1305 .015
Rigid Big Twin Frame Repair Parts to be welded on for 31-1306 .036
restoration or repair. 31-1307 .048
VT No. # Item C 31-1310 .079
27-1560 A Footboard Tabs, Forged
27-0311 B Footboard Tabs, Stamped
51-0510 C Lower Fender Brace Rear 51-0510
51-0503 D 5th Trans Mount
51-0508 E Side Car Loop Only
51-0528 F Rear Axle Plates Right and Left Pair A
B C D
51-0502 G Right Front Brake Boss End, 2 Hole
51-0501 H Left Front Shift Boss End, 3 Hole Big Twin Top Motor Mounts are 2 halves with seat tee and
51-0541 I 1955-84 Lower Tank Mount with cross plate rear tank mounts incorporated into the top mount. Weld in place
51-0545 J 1948-54 Lower Tank Mount with cross plate for accurate restoration.
51-0632 JJ 1955-57 Lower Tank Mount without cross VT No. # Fits
51-0603 JJ 1936-E47 Lower Tank Mount 51-0509 A 1936-47 Knuck
51-0572 K Battery Ground 6 Volt 51-0584 B 1948-52 Pan
51-0575 L Cable Mount Under Tank 51-0530 C 1953-69 Pan-Shovel
51-0592 M 1948-54 Front Cable Tab 51-0505 D 1970-84 Shovel
31-0475 N Motor Mount Spacer to fit Flat or Knuck Big Twin Footboard Tabs
engine in 1948-up Frame A
available in stamped or authentic
51-0593 O 1948-53 Horn Bracket Strips Set
forged steel construction for
51-0531 O Lower Inner Cover Tab, 1936-47
51-0542 P Lower Inner Cover Tab, 1948-57 custom or stock frames. Sold in pairs
51-0534 Q Right and Left Crossover Shaft Brace to be welded on 1936-84.
51-0573 R Crossover Tube Only VT No. # Dia Type
51-0529 S Front Oil Tank Mount 27-0664 A 1” Forged Exact
51-0522 T Rear Motor Mt and Front Trans Mt 1936-57 B 27-1560 A 11/8” Forged Exact
51-0527 T Rear Motor Mt and Front Trans Mt 1958-84 27-0311 B Stamped Tabs
51-0613 U Top Frame Tube 1948-84 Neck Lock Tab to be welded on
1936-57 Big Twin Rigid Transmission Big Twin neck for use with lower
Mount Location Fixture will accurately glide lower tree with tab.
locate the 4 mount bolts and will correctly VT No. 51-0517
position the 5th mount.
VT No. 51-0637

592
Frame Components
Front Side Car Frame Loops fit rigid frames
for replacement and repair, will accept 1” diam-
eter tubing, pair, front lower mount, each. Front
G motor mount is one piece forged with 3 holes
on left and 2 holes on for brake side.
Frame Repair Tabs to weld on to repair stock frames. Components must be welded on.
VT No. # Fits Type VT No. # Item
51-0572 A 1948-64 BT Battery Ground, 6V 51-0523 Side Car Loops, Straight Leg, Right and Left
51-0578 C 1958-84 FL Brake Tee 51-0585 Side Car Loops, Wish Bone, Right and Left
51-0579 D 1958-84 FL Rear Pipe 51-0595 A 1936-47 Front Motor Mount
51-0575 E 1955-72 FL Cable Mount 51-0526 A 1948-84 Front Lower Mount
51-0570 F 1965-84 BT Upper Shock Mount, pair
51-0517 G 1969-up BT Neck Tab for Lock
51-0506 H — Gusset Plate
51-0599 I — 5th Mount Transmission
51-0532 J 1948-83 Coil Mount Blocks

CLASSIC
Coil Mount Block Set with 5/16 x 37-9021
18 thread. Complete Steering Head Lock Assembly Kit includes cylinder
51-0532 8824-8 VT No. Item lock, 2 keys, pin, frame plug, spring and plunger.
51-0532 Block Set VT No. Item
8824-8 Stud Set 37-9021 Complete Kit
51-0610 Trim Ring
Lower Tank Mount. Big Twin Neck Forgings machined to
VT No. Item accept stock diameter tubing. 51-0520 fea-
51-0632 Welded Mount tures late number boss and tab for pad
51-0632 51-0639 Cross Bracket lock.

51-0541 Lower Tank Mount fits VT No. Year Rake


1955-84 BT 3 piece set 51-0623 1936-40 28°
must be welded on. 51-0596 1941-45 29°
VT No. Year 51-0606 1946-E47 30°, Bull Neck
51-0541 51-0755 1948-54 51-0525* 1948-68 30°
51-0541 1955-84 51-0520 1969-87 30°
*Note: Machined to accept neck lock tumbler 37-9021.
Weld On Dowels are tapped for 5/16 x
24 thread.
VT No. 51-0858

Forged Neck is accomplished in 4 stages.

The Forging Process


In this process, the steel is first fired as red hot ingot, next
huge hammers compact and orient the grain structure into a
rough shape of the part, subsequent hits form the part into
its final shape, after which it is machined and heat treated
which results in increased strength and resistance to wear. 1
2 3 4

Skid Plate
42-0101 42-0098 Steel Skid Plates replaces 24490-36, 1936-99 Big Twins.
VT No Finish
42-0101 Chrome
42-0098 Stainless
42-0117 Black
42-0117 42-0777 42-0777 Chrome, Smooth

593
Shocks and Shock Covers
Dura Shocks feature exposed springs to fit
1958-72 Big Twin. 54-0112 54-0113
VT No. Length
54-0028 11”
54-0029 12”
54-0027 13.5”

12” Replica Shock Sets fits 1958-72 FX.


VT No. 54-0115

All shocks are measured eyelet to center of eyelet.


Air Shocks for 1983-85 FXRT. Shock Sets for FL-FLH-FX-FXE except FXR-FLT
VT No. 54-0119 VT No. Style Lgth Year Type
54-0112 Stock 12.0" 1973-85 Chrome Springs
54-0109 Stock 12.0" 1973-85 Chrome Springs
with Chrome Piston Body
54-0113 Stock 12.0" 1973-85 Full Covered
Progressive Suspension 54-0108* 1" Shorter 11.0" 1973-85 Chrome Springs
Chrome Shock Cover. 54-0107* 1" Shorter 11.0" 1973-85 Full Covered
The 11” type fits *Note: Feature Chrome Body & Springs, Lower Bike.
Progressive shocks 54- FL-FLH/E. FX
2013 & 54-0061, and 12” 54-0110 54509-71A 13.5" 1958-72 Chrome Springs
type fits shocks 54-2004 & 54-0111 54500-67 13.5" 1958-72 Full Covered
54-0060, sold in pairs. Chrome Shock Springs convert FL to FX
VT No. Type style exposed chrome springs or to replace
54-5028 54-5029 54-5028 11” springs on FX models. Springs are stock ten-
54-5029 12” sion. Sold in pairs.
54-0089, All shocks VT No. OEM Lgth Years
54-0087 are mea- 54-0150 54555-73 11.5 1973-up FX-FL
sured 54-0151 54570-67 13.5 1967-72 FLH
eyelet to
54-2013, center of
54-2004 eyelet. Chrome Shock Covers are a
1950’s style top cover. Fit all models
Progressive Suspension 412 Series Chrome Shocks are of swing arm with stock shocks
manufactured from the finest material available. Magnum 412 including Electra Glide 1958-64,
Series shocks are nitrogen charged with six-stage automatic 1965-82 without saddlebag guards.
damping and an adjustable spring preload. Available with Replace 54704-52 & 54705-52.
chrome spring and end caps, shock cartridge is not chrome. All VT No. 54-0154
shocks are measured eyelet to center of eyelet.
54-0156 Chrome Shock Spring Covers. 54-
Year/Model 11.0” 12.0” 13.5”
0155 and 54-0157 fit V-Twin shock
73-84 FLH-FX 54-2013 54-2004* assemblies 1967 and later, with upper
w/o cover w/o cover spring retainers. 54-0402 is replica type
54-0089* for shocks which disassemble at lower
with cover eye.
58-72 FL-FLH 54-0087* VT No. OEM Fits/Length
with cover 54-0155 54702-67 1967-72 FL-FX
*Note: Denotes stock length shock. When installing other than 91/2”
stock length shocks, tire to fender clearances must be checked 54-0402 54702-56 1956-66 XL+BT
Replica Type
Shock Tool for 1958-81 FL-FX 54-0156 54702-73 1973-84 BT
scissor type. Replaces 94700-65.
VT No. 16-0100 Mount Studs not included with shock sets.

594
28-0133
Shock Studs
54-0462
54-0418

Shock Stud Conversion allows use of shocks with 1/2” holes with
steel inserts. Simply press out stock bushing and sleeve, replace
with the 2-piece style. Fits the 5/8” dia. studs on many models. Use
a 5/8 cup washer for final assembly. Set of 8 rubbers.
VT No. Item
28-0133 Rubber Bushing
54-0418 5/8 Cup Washers, 10 pack
V-TwinTM Shock Stud Kits include all pieces for upper and
Shock Bushings fit 1958-84 BT,
lower positions. Including washers, nuts and lockwashers as
10 pk. Replaces OEM 85210-42A.
necessary. Studs and bolts are zinc plated. Outer nuts and
VT No. 28-0220
washers are chrome.
VT No. Year

CLASSIC
Shock Stud Washer 10 pack. 54-0466 1958-64 *Note: with chrome studs.
54-0464 1958-64
54-0463 1965-66
VT No. OEM Type Finish 54-0462 1967-72
54-0418 54544-65 5/8” Hole Cup Chrome 54-0465 1973-84
54-0419 54543-65 3
/8” Hole Cup Chrome
54-0420 54545-65 1
/2” Hole Cup Chrome 54-0408 54-0412
54-0421 6718 1
/2” Hole x 1” Flat Chrome
54-0424 6722B 5
/8” Hole x 1.3” Flat Zinc
54-0432 6415B 3
/8” Hole x 1.25” Flat Zinc
Nylock shock stud nut is 54-0401
5/8-18, replaces 7993.
VT No. Finish Qty 54-0440
54-0422 Zinc 10
54-0447 Chrome 4
Chrome or Zinc Plated Rear Shock Studs, with cup washers.
Each kit includes 2 studs and 4 chrome plated cup washers.
54-0429 Cup washers and lock nuts may be purchased separately.
Upper Pair
54-0205 Chrome Zinc OEM Fits
54-0204 54-0203
54-0445 54-0408 54515-58A 1958-64 FL 3/8” thread
Replacement Hardware fits stock or aftermarket shocks 1967 — 54-0409 54515-65 1965-66 FL
later, top clip type. 54-0440 54-0410 54515-67 1967-72 FL-FX
VT No. OEM Item U/M 54-0442 54-0416 54515-73 1973-84 FX
54-0204 54558-73 1973-84 Cam Lower Pair 54-0201
Lower Pair
54-0203 54559-73 Cam Sleeve Pair 54-0446 54-0411 54517-58 1958-64 FL
54-0205 54635-73 Spring Retainer Pair — 54-0413 54517-65 1965-66 FL
54-0429 54700-67 Upper Cover Pair 54-0441 54-0412 54517-67 1967-72 FL-FX
54-0201 6910W Washer 10 pk — 54-0401 3958 1973-84 FL-FX
Steel Shock Bushing fits 28-0220 bush-
ings.
VT No. 54-0103

Stock Stud Spacers replace 5960W on 1965-


85 FLH when rear frame bars are not used.
Zinc plated, pair.
VT No. 54-0425

595
Sissy Bars 50-0805 50-0806

50-0804
Sissy Bar Side Strap and Backs. Order top and straps separately.
Fitment Side Lowboy Mini Shorty Sissy
Straps 16” Back Lowboy Hand Rail Bar Back
11” Back Short Width
72-85 FX-FXE 50-0804 50-0813 50-0817 — 8”
58-84 FL-FLH 50-0805 50-0811 50-0815 50-0819 8 3/4”
82-94 FXR 50-0806 50-0812 50-0816 — 6 3/4”
50-0816 50-0811
50-0852

A
“Plug n’ Play” allows quick
installation of sissy bar.
Accepts 9/16” sissy bar with 63/4”
50-0816 width as listed. Not for use with
B C fiberglass fenders. Some stock
installation may require addi-
Button Sissy Bar Pads mount to square stock sissy bars, Mini Stock 50-0852 tional holes to be drilled.
fits 12” bar, 2 button fits 16” bar. Chrome mount clamps includ- VT No. Style
ed, black only. 50-0852 Stock
Semi-Curved 50-0853
VT No. # Type 50-0853 Semi-Curved
47-1963 A Mini 50-0854 Flat
47-1964 B 2-Button 50-0816 11” Back
47-1972 C Smooth Flat 50-0854
31-1987 Brackets for Above
Mini Back Rest in black features a
stainless steel insert with chrome
frame mounting system for short sissy
bars. Replaces 52513-94.
VT No. 47-0753

Luggage Racks
Chrome Luggage Rack is fend- FXWG-FXST Luggage Racks fit 1980-99
er mounted for loads of 10 models and many Swing Arm frames fitted
pounds or less. Fits 1982-94 with a bobbed rear fender contours to fend-
FXR and 1976-85 FXE. 9” x 6” er curves.
VT No. 50-1019 VT No. 50-1001

47-1974
50-1013 Installed Installed

49-2523
50-1013
Luggage Rack Pad measures 123/4” x 9” with quick release
Three Channel Luggage Racks. Classic style of the 1960’s
spring loaded clamps to fit 3-channel stock luggage racks.
for FLH models for 1958-84 FLH.
VT No. Item
VT No. OEM Item
47-1974 Pad Kit
50-1013 53403-58D Luggage Rack
49-2523 Clamps
37-0545 90908-58 Strut Spacer
Old Style Luggage Rack is a replica of 1940’s accessory,
contours all rear fenders 1934-up. Great for attaching thro-
over saddlebags. Does not interfere with post mounted buddy
Replica Luggage Rack is riveted as or police solo seats.
49-0926
original. Replaces 2818-36A. VT No. Finish
VT No. 49-0259 49-0304 Polished
49-0926 Chrome
49-0951 Chrome Replica
596 37-2096 Chrome Screw, 4 pk
2” Drag Pipes

30-3270

CLASSIC
Radii Pipe Set features full curve with 2” OD requires fabrica-
tion of brackets for mounting. Fits 1970-84 Shovel.
VT No. 30-0331
2” Over Under Drag Pipes. Baffles and bracket not included.
2” Drag Pipes fit 1970-84
VT No. Year
All FX Shovel. 40” long.
30-3270 1973-84 FXE
VT No. Bracket
30-0103 Baffle
30-3135 31-4050
31-2117 Bracket

1 3/4” Drag Pipes


30-3001

30-3017

1 3/4” Drag Pipes fit 1970-84 FX-FXE. 40” length.


Pipes Bracket Type Brand
30-3113 31-4050 1970-84 CS
30-3148* 31-2101 As Above, w/o Channels CS 30-3140
*Note: Without channel tracks, allow use of P-Clamps.
30-3322 (A) 30-3323 (B)

Radii Drag Pipe Sets with formed heatshields (as noted) are 1
Drag Pipes to fit STD Heads. 40” style. Feature 3 bolt flange 3/4” slash cut style 38” length. Pipes mount by ‘P’ clamp VT No.
mount. 31-2101, which are not included.
VT No. # Model VT No. Year Model Shields
30-3322 A Generator with Mechanical or 30-3001 1971-84 FXE Yes
Hydraulic Brakes 30-3140 1971-84 FXE No
30-3323 B FXE Swing Arm 30-3007 1970-84 FLH No
15-0450 Exhaust Port Stud, Nut and Gasket Kit 30-3247 1970-84 FLH No
15-0759 Copper Gasket only 30-3017 1970-84 FXE No
31-0285 Mounting Bracket for 30-3323 30-0796 Billet End Tips fit 1
Chrome Guard is 30-0797
Blue Shield Exhaust 3/4” straight cut drags.
Coating by Kreem, 1 heat resistant coat- VT No. Finish
pint. ing for exhaust 30-0796 Chrome
VT No. 41-0163 pipes. Sold each. 30-0797 Black
VT No. 41-0161

597
1 3/4” 1971-84 FX-FXE Exhaust
29-1149

1983-84 FXWG, 1981-84 FLHS Pipe Set features 1 3/4” head 29-0127 Turnout Style
pipes, true one piece construction. Fits 1983-84 FXWG and
30-3237
1983-84 FLHS with forward mount stock brake pedal assembly.
Mounts to stock bracket 65615-80A for Shovelhead engines.
VT No. Muffler Style
29-0112 Tapered
29-1149 Turn Out

FX-FXE Model Muffler Pipes feature 1 3/4” head pipes, true


one-piece construction in chrome. Fits 1971-84 FX-FXE-FXS-
FXB-FXEF-FXWG models except 1983-84 WG with both kick
and electric starters, both 74” & 80” motors. Mount bracket
included with muffler pipes only. Fits Shovelhead-type engine
only.
VT No. Style
29-0126 Tapered Muffler
29-0127 Turn Out Muffler
Goose Style Drags. Retro chopper styling in 13/4” diameter 29-0128 SS Muffler
and slash cut ends, 34” long. Use 31-2101 P-Clamps for 30-3130 1 3/4” Goose Drags
mounting. Fits 70-84 74 & 80 FXE. 30-3237 Heat Shields for Pipes Only
VT No. 30-3130 31-4050 Bracket, Black
31-4058 Bracket, Chrome
30-3148 1 3/4” Drag without channel mount.

FXR 1982-83
VT No. 29-0108 FXR Exhaust Bracket Mounting
Block fits 1982-86 All FXR models,
each.
VT No. 28-0229

31-0189

Shovelhead FXR-FXRS Exhaust Pipes feature 1 3/4” O.D. 31-0188


head pipes to fit 1982-83 models. Mounts on stock bracket. FXR Exhaust Pipe Brackets, zinc plated.
VT No. Style VT No. OEM Type
29-0106 Tapered Muffler 31-0189 65670-82 Front
29-0108 “SS” Muffler 31-0188 65671-82 Rear
30-3115 1 3/4” Drags
T-Bolt Set replacement
for all of our muffler pipes
which have channel type
mounting. Supplied with
nut.
31-0199
VT No. U/M
31-2116 Pair
31-0223 10 pack
31-0199 FXR T-Bolt Set, 4 pc

2:1 Exhaust Kit with turn out end fits 1971-84 FXE.
VT No. 29-0161

598
Upsweep
29-0090 Installed

29-0094
Installed

CLASSIC
30-0580

Chrome Knucklehead Upsweep Pipe Set includes front and 29-0090 Installed
rear upsweep pipe set for Rigid frames. Front Pipe is 2 piece
type. Use 1 3/4” extensions or mufflers. Up Sweep Header Sets with brackets will accept straight
VT No. Fits 29-0094 fishtail extensions or mufflers which must be purchased and
29-0094 Upsweep mounted
30-0580 Stacked Upsweep separately.
31-9920 End Clamps VT No. Model Year Note/Frame
31-2101 P-Clamps 29-0092 Pan 1948-57 #1 Rigid

Shot Gun Drag Pipes 29-0093 Pan


29-0091 Early Shovel
29-0090 Early Shovel
1958-65
1966-69
1966-69
#1 Swing Arm
#4 Swing Arm
#1-2-3 Rigid
29-0088 Shovel 1970-84 #2 Rigid
29-0085 Shovel 1970-84 #4 Swing Arm
1. Features ‘S’ type front pipe for better ground
clearance. Three piece system.
2. Will not fit with electric start wrap around oil tank.
3. To be used with hydraulic brakes only.
30-3164 4. Can only be used with FXE type Battery Box

30-3153
Shot Gun Exhaust Systems fit Rigid or FXST-FLST frames
only. Will not fit frame with shocks unless noted. Available as
a drag pipe with slash cut ends or with tapered muffler. All
pipes 13/4” O.D. unless noted. Drag pipe lengths are noted.

Tapered Drag Length Fits


29-0103 30-3158 40” 1970-84 Shovel
Kickstart only 30-3155
29-0156 30-3155 40” 1966-69 Shovel
–– 30-3210*** 40” 1970-84 FX-FXE Shot Gun Drag Pipe Sets for Rigid or Swing Arm models as
–– 30-0357 34” 1966-84 FX-FL noted. Bracket not supplied. Note type of front pipe. Outside is a
–– 30-3164 40” 1966-84 FX-FL 2 piece set, flat pipe type is 3 piece set.
***Note: 40” Pipe Set clears shocks and FXE Battery. VT No. Model F Pipe Frame Type
Designed for swing out kick arm VT No. 17-0307. 30-3153 Knuckle Flat Rigid
30-3150 Pan Outside Rigid
30-0548* Pan Flat Rigid (Std)
30-3163 Pan Flat Rigid
30-3149 Pan Flat Swing Arm
30-3164 Shovel Flat Rigid
30-3155 Shovel Outside Rigid
*Note: Fits STD heads.

599
2 into 1 Exhaust 1970-84 FLH Dual
Cross Over Systems
29-0146

29-1105
Left Side

Stock Type 2
29-1160 into 1. Single
type for 1970-84
FLH fits Right Side
Shovelheads
when the front 29-1101
pipe is inside
front frame
tubes. 1984 30-0291
Evolution type
fits 1985-up FXST, 1986-up FLST when an early FL look is
desired.
VT No. Type Year Shield
Set
29-0146 Chrome, K & E 1970-84 FL 30-0333
29-1160 Chrome, K & E 1970-84 FL with Heat shields
Chrome Dual Pipe Cross Over Systems less Mufflers feature
29-0147 Raw, K & E 1970-84 FL 30-0333
intersection of left side cross over at rear pipe, 1 3/4” O.D. Fits
29-0158 Chrome, Electric Only 30-0333
1970-84 Shovel.
1970-84 FL-FLH
VT No. Heat shield Piece Type
29-1155 Chrome 1980-84 FLT 30-0308
29-1105 30-0291 2 Electric
Chrome Crossover Exhaust Pipes are 29-1101 30-0304 3 Kick & Electric
for Big Twin models with crossovers. To fit Chrome Rear Exhaust Pipes Big Twins with
stock systems only. crossovers. To fit stock systems only. 1970-84.
VT No. OEM Type VT No. 30-0224
30-0144 30-0226 65494-70 VT
30-0144 65494-70 OE

Shovelhead Pipes for FLT


Chrome Dual Pipe
29-1109
Cross Over Systems
less Mufflers feature
intersection of left
29-1162 side cross over at rear
pipe, 13/4” O.D.

True Dual Chrome Exhaust Systems by Paughco feature a


single pipe for each side. Each pipe is independent, rear pipe VT No. Heat shield Year/Model
for the left and front pipe for the right without intersection. 13/4” 29-1162 30-0297 1980-83 FLT
O.D. Order heat shield set separately. Does not include hard- FLT Mufflers
ware. Uses 13/4” Slip On Mufflers.
VT No. Fits Shield Set 30-0228
29-1109 1980-83 Shovel FLT 30-0316
1980-84 FLT 30-0227
Chrome Drag Pipe
Slash Cut, includes
mounting hardware
for Shovelhead mod- 1980-84 FLT-FLHT Muffler Sets are available in turnout or
els. fishtail design. Mufflers fit the existing clamps and hangers and
VT No. 30-3208 are 3” in diameter, except VT No. 30-0228 which is 2 1/2” O.D.
VT No. Size/Type Body Clamp
30-0227 31” Turnout 31-9976
30-0228 30” Fishtail
31-2103 End Clamp
600
Right Side View
29-1192
70-84 Dual Exhaust

CLASSIC
29-1192
2 Piece Heat Shield Set fits 29-1165
for 1970-84 FLH.
VT No. 30-0292
29-1192

29-1165

True Dual Chrome Exhaust Systems feature a single pipe for each side. Each pipe is independent, rear pipe for the left and front
pipe for the right without intersection. 13/4” O.D. Order heat shield set separately. Does not include hardware. Uses 13/4” Slip On
mufflers.
VT No. Fits Shield Set
29-1165 1970-84 Shovel FLH 30-0292
29-1192 1970-84 Shovel FLH 30-0305
with fishtail kit

31-2117 31-2118

31-0706 31-0707 Dual Exhaust Pipe Clamp Kits for FLH.


Order pipe support separately for 1958-84.
VT No. Year Item
31-0706 1958-65 Clamp Set
31-0707 1966-69 Clamp Set
31-0708 1970-84 Clamp Set
31-2117 Right Side Support
31-0708 31-2118 Left Side Support

601
1970-84 FL-FLH
30-3117

1970-84 FL-FLH Pipes available with muffler-type ends as list-


ed below to fit 1970-84 FL & FLH models with 74” or 80” nose
cone motors with large H-12 batteries, with both kick and elec-
tric starters. Features an over the transmission rear pipe and a
front pipe that clears the stock floorboard mounts (as in our kit
VT No. 27-0606) and offers the same great ground clearance
as our electric start only FLH pipes. Sheet metal relay cover
under the battery must be removed. Will not fit dresser models
with factory engine or rear frame bars and fiberglass saddle-
31-4053 bags.
VT No. Type
29-1120 Tapered Muffler
31-0098 29-1122 “SS” Muffler
29-1121 Turn-Out Muffler
30-3160 13/4” Drag Pipes, 40”
31-4050 Bracket, Black
31-4050 31-4058 Bracket, Chrome

1970-84 FLH Drag Pipes. Order floorboard bracket separately. Super


Pipes Bracket Size Slash
30-3117 31-4053 36”
30-3160 31-4050 40”
31-0098 Floorboard Bracket
**Note: 30-3117 and 30-3160 fit both kick and electric. 30-3160
has more ground clearance but cannot be used with rear crash
bar, and relay cover must be removed. Use VT No. 30-3117
with 4” longer than stock fork tubes only.
Floorboard Mount Kit fits 70-84 FLH
with drag pipes.
VT No. 27-0599

Floorboard Bracket must be used to replace


the right side factory floorboard mount if you
want to retain floorboards on a 1970-84 FLH
when using a drag pipe.
VT No. 31-0098
Tapered
Goose Style Drags 1970 & Later Nosecone Shovelheads with Electric Start
Only. Fits 1970-later nosecone Shovelhead motors, both 74” &
80”, with electric starter only. Front pipe clears factory floor-
boards and forward-mounted master cylinder. Great ground
clearance. Under transmission rear pipe clears large FLH Police
Special battery. Adjustable channel mount. Will not fit dressers
with factory engine or rear frame bars.
VT No. Muffler Style
29-0140 Tapered
29-0141 “SS”
29-0142 Shorty
Goose Style Drags. Retro chopper styling in 13/4” diameter 31-4051 Mount Bracket
and slash cut ends, 34” long. Use 31-2101 P-Clamps for
mounting. Fits 70-84 FLH.
VT No. 30-3143

602
True Dual Exhaust 1948-69
True Dual Chrome Exhaust
29-1106
Systems by Paughco feature a sin-
29-1108
gle pipe for each side. Each pipe is
independent, rear pipe for the left
and front pipe for the right without
intersection.Panhead styles fit with
or without mousetrap. 13/4” O.D.
Order heat shield set separately.
Does not include hardware. Uses
Crossover Kits. Note: 3 & 4 Piece Replica Exhaust Systems require hand fit-
ting during final assembly. We suggest to loosen the motor
13/4” Slip On Mufflers.
VT No. Fits Shield Set
mount bolts during installation to allow pipes to adjust to motor
29-1106 1948-64 Pan 30-0376 position then re-tighten engine bolts.
29-1107 1965 only Pan —
29-1108 1966-69 Shovel 30-0309

Dual Pipe Crossover System 1948-69


31-0706 31-0707

CLASSIC
29-1102

Dual Pipe Cross Over Systems less Mufflers, Chrome. Dual Exhaust Pipe Clamp Kits for FLH. Order pipe support
Feature intersection of left side cross over at rear pipe, 13/4” O.D. separately for 1958-84.
VT No. Year VT No. Year
VT No. Year/Model Shield Set
31-0706 1958-65 31-2117 Right Side Support
29-1176 1949-57 Panhead, Rigid Mechanical 30-0302
31-0707 1966-69 31-2118 Left Side Support
w/Mousetrap
29-1100 1958-64 Panhead with Mousetrap 30-0301 Rear Cross Over Pipe Clamp bolts to rear
29-1164 1965 only Panhead w/Mousetrap, K&E 30-0303 cylinder base, each.
29-1188 As Above Replica — VT No. OEM Fits Finish
29-1102 1966-69 Shovelhead, 4-piece, K & E 30-0315 31-4189 31-3946 65510-54 1954-61 Cadmium
29-1189 As Above Replica — 31-0474 65510-61 1962-64 Chrome
31-4189 Paughco 1962-64 Chrome

1948-69 Exhaust Components


30-0129 30-0130 Rear Heat Shields by Paughco. Chrome Rear Exhaust Pipes
Rear Fits Rear Fits are for Big Twin models with
30-0128 29-1165 30-0130 29-1100 crossovers. To fit stock systems
30-0128 29-1108 30-0130 29-1101 only.
30-0128 29-1107 30-0130 29-1102 VT No. OEM Years
30-0129 29-1106 30-0130 29-1164 30-0225 65494-61 1958-64
Front Cylinder Header Pipe. 30-0162 65494-65 1965-69
VT No. OEM Years/Type Stock Exhaust Connector
30-0174 65440-48 1948-65 Panhead Flat & Y Pipes are stock
30-0258 As Above Black replacement type.
30-0159 65443-66 1966-69 Shovelhead
30-0157 Chrome Rear Exhaust Pipes for Big
Twins with crossovers. To fit stock systems VT No. # OEM Years Type
only. 30-0203 A 65465-36 1936-64 Flat w/rivets
VT No. OEM Years Type 30-0260 A 65465-36 1936-64 As Above
30-0222 65496-61 1958-65 Panhead 30-0201 B 65505-58 1958-64 Y Chrome
30-0157 65496-66 1966-69 Shovelhead 30-0202 B 65505-58 As Above Y Black
30-0222 30-0199 B 65505-41 1936-57 Y 10½”
30-0200 B 65505-41 As Above Y Black
Front Pipe to Frame Clamps for 1936-69
30-0194 C 65538-65 1965-69 Combo Chrome
includes 65512-37A pipe clamp and
65513-58 to frame for secure installation. Chrome Rear Cylinder Pipe for use with single
VT No. Item exhaust.
31-3989 Set, Black VT No. OEM Year
31-0229 Set, Chrome 30-0173 65493-48 1948-65 Panhead
31-3988 Frame Clamp, Black 30-0259 As Above Black
30-0160 65493-66 1966-69 Shovelhead
31-0229

603
Knucklehead Exhaust
Drag Pipe Set

Clamps Not Included With


Header Sets.
Chrome Knuckle Drags fit 1936-47 models 61 & 74”,
1 3/4” I.D.
VT No. Item
30-3120 Pipes
31-2101 P-Clamps

Replacement Muffler With Built-In Y-Pipe. Replaces 65201-


37. Used on1936-40 Knuckle, 1936-40 UL. 29-0176 Installed
VT No. Type
30-0165 Black
29-0177
30-0166 Chrome
Rear Hanger Reinforcement Clip braces rear muffler clamp at
mount bolt. Body clamp not included.
VT No. Finish Year/Model
49-2577 Black 1930-36 UL 1936-47 Knucklehead Two Into One Exhaust are designed to
49-2578 Black 1936 EL, 1937-40 VL replace stock style 13/4” O.D. pipe systems.
49-2591 Chrome 1936 EL, 1937-40 VL VT No. Finish
49-2579 Black 1941-47 FL 29-0176 Chrome
49-2592 Chrome 1941-47 FL 49-2579
29-0177 Black
49-2590 Chrome 1930-36 VL

30-0176

30-0203 30-0177
31-3950 31-3951 30-0199

1936-47 Knucklehead Exhaust Pipes. Flat connector pipe


features exact riveted construction as original. Y-Pipe features
Exhaust Pipe Clamp Sets complete in black or chrome for sin- factory style saddle.
gle exhaust. Number of clamps in each kit shown. Chrome Black OEM Type
Chrome Black Year Model Clamps 30-0177 30-0261 65440-36 Front
31-3950 31-2125 1936-1940 Knuckle 3 30-0176 30-0262 65493-36 Rear
31-3951 31-2126 1941-1947 Knuckle 4 30-0203 30-0260 65465-36 Flat
30-0199 30-0200 65505-41 Y-Pipe

30-0164

FL Stock Replace-ment Muffler replaces 65251-41. Fits all


1941-49 FL, EL, UL.
Note: 3 & 4 Piece Replica Exhaust Systems require hand fitting during final
VT No. Finish
assembly. We suggest to loosen motor mount bolts during installation to allow 30-0163 Black
pipes to adjust to motor position then re-tighten engine bolts. 30-0164 Chrome

604
1948-65 Panhead
29-0173 Installed

30-0110

Chrome Flex Exhaust Covers for all Big Twin 1936-69, 1 3/4”.
Slides on.
VT No. Type
30-0110 MCM
30-0311 Replica
31-3951
Two Into One Exhaust designed to replace stock style 13/4”

CLASSIC
O.D. pipe systems. Fit rigid or swing arm frames. Systems are 4
31-9002 31-0229 piece construction. 1965 only are original 3 piece design.
VT No. Years Finish
Clamp Set for 2:1 Single Exhaust available as listed. Order 29-0173* 1948-57 Chrome
exhaust separately, order header clamps in stainless, VT No. 29-0174* 1958-64 Chrome
31-0225 in stainless to complete set. 29-0178* 1948-57 Black
Chrome Parkerized Stainless Year 29-0160 1948-84 Pan + Shov w/STD
31-3951 31-2126 31-2127 1941-57 OHV Heads, Chrome
31-9002 31-9005 31-2143 1958-69 29-0154 1965 Panhead, Chrome
— — 31-0225 1948-65 29-0155 1965 Panhead, Black
31-0229* 31-3989 — 1936-69 FL, EL 2 piece *Note: Features replica style saddle Y & riveted flat pipe.
*Note: Front Clamp Set
Drag Pipes
Panhead “SS”Muffler Pipes fit
Rigid or Swing Arm frames with
mechanical or hydraulic brakes,
30-3119 Installed 1948-65. One-piece construction.
30-3119
May not fit mechanical brakes if
using belt drive. Note: Pipes have
less ground clearance than original
equipment. Notice: To avoid
scraping, do not use unless
front fork is stretched at least 4”
longer than stock.
VT No. Style
29-0122 “SS” Muffler
30-3119 1 3/4” Drags
30-3128 1 3/4” Goose Drag
31-4055 Bracket

Panhead Clamps
A B C D E F

1948-65 Panhead Exhaust Clamps. Replica Finned Exhaust


VT No. Item Finish Type Clamp fits Panhead 1948-
31-2113 (A) Chrome Allen 65. Replacing factory
31-0265 As Above, 2 piece type Chrome Allen accessory 65518-55.
31-3960 (B) Extra wide Chrome Allen VT No. 31-0425
31-4039 (C) Allen Type Chrome Allen
31-2111 (D) Stainless Type Stainless Hex Nut
31-0225 (E) Replica 1948-64 Stainless Hex Bolt
31-4056 (F) Replica 1965 Only Zinc Allen

605
1966-69 Exhaust

30-0110

29-0152

Chrome Flex Exhaust Covers for all Big Twin 74 & 80, 13/4”.
Slides on.
VT No. Type
30-0110 MCM
30-0311 Replica

Two Into One Exhaust for rigid or swing arm frames on 1966-
31-9002 31-0229 69. It is a 3 piece set incorporating the Y-flat pipe combination.
Clamp Set for 2:1 Single Exhaust available as listed. Exhaust VT No. Years
sold separately. 29-0152 Chrome
Chrome Parkerized Stainless Year 29-0153 Black
31-9002 31-9005 31-2143 1958-69
— — 31-0225 1948-65
31-0229* 31-3989 — 1936-69 FL, EL 2 piece
*Note: Front Clamp Set

1966-69 Shovel
1966-69 FLH “S” Pipe System fit
generator case Shovelhead FLH
with large H-12 battery & hydraulic
brakes. Set features slip-fit “S” front
pipe & over the transmission rear pipe for ground clearance.
Front pipe attaches to stock stud on frame & rear pipe attaches
w/bracket included. Sheet metal relay cover under the battery
30-3118 must be removed. Must be used with offset kick start arm.
VT No. Mfg. Muffler Style
29-1136 PHD 125T Tapered
29-1137 PHD 125SS “SS”
31-9992 BK-7 Bracket Only
1966-69 Generator Case
FL & FLH Shovelheads-
30-3159 Inside The Frame Front
Pipe designed for generator
30-3178 with case, early Shovelhead
over the trans- motors 1966-69 w/wrap around oil tank, feature greater corner-
mission rear ing clearance than pipes with outside the frame front pipes.
pipe fits kick Front pipe on this set is a 2-piece “S” pipe that slip-fits between
start only in frame and engine case, while the rear pipe runs over the trans-
Rigid or Swing mission. Mounting hardware included.
Arm frame VT No. Mfg. Muffler Style
29-0133 PHD-121-T Tapered
29-0134 PHD 121-SS “SS”
1966-69 Drag Pipes available in mechanical, hydraulic and Tapered 1966-69 Generator
over the tran models for kick or electric start models. Case FL & FLH Shovelheads-
VT No. Type Brand Outside The Frame Front Pipe
30-3118 Hydraulic Cycle Shack fit generator case early
30-3179 Hydraulic Run Roader Shovelhead motors with an out-
30-3159 Mechanical & Hydraulic Paughco side the frame front pipe and an under the transmission rear
30-3129* Mechanical & Hydraulic Paughco pipe. Universal strap bracket included. Notice: To avoid scrap-
30-3178 Over Trans Paughco ing, do not use unless front fork is stretched at least 4”
*Note: Turn Out Ends. longer than stock. PHD-113-T
VT No. 29-0130

606
30-0140 Replica Mufflers
30-0142

30-0141

30-0218
1970-84 FLH Replica Mufflers

30-0142
30-3176

30-0218

CLASSIC
31-2103 31-4016
30-0346
31-2109 1970-84 FLH Replica Chrome Mufflers. Kit include 2 mufflers
V-TwinTM Replica Chrome Muffler features classic fishtail or and 4 clamps.
turnout ends with factory duplicated stock seams and welding VT No. Item U/M
for restoration or nostalgic looks. All fit 1 3/4” inlet, single and 30-3176 Muffler Each
dual applications. Kits include 2 mufflers and 4 clamps. 30-3188 Muffler Kit Pair
VT No. OEM Lgth. Dia. Type U/M 30-0346 Muffler Each
30-0140 31 1/2” 2 1/2” Flash Gordon Each 31-2109 Clamps, Body Pair
30-0141 65240-61 26 3/4” 3 1/4” Fishtail Each 31-2103 End Clamps Pair
30-3186 As Above Pair Chrome FLH Exhaust 3”
30-0142 33” 3 1/4” Fishtail Each Extensions extend stock mufflers
30-0218 65240-67 28” 3 1/4” Turnout Each 5” on 1978-82. Great to dress up
30-3187 As Above Pair frazzled ends on used pipes. Fits
31-4016 65293-58 3 1/4” SS Clamp Each 1977-84 FLH.
31-2103 End Clamp 1 7/8” Chrome Pair VT No. 30-0195
31-2109 Body Clamp 3 1/4” Chrome Pair
Note: 30-0141 stock FLH 1958-66, 30-0218 stock on 1967-69,
30-0142 clears saddlebags.
Chrome 30” Straight Pipe
Extension is 1 7/8” inside
diameter to fit over 1 3/4”
pipes and allows extension to
30-0143 slide over to desired length.
Pair.
VT No. 30-0314

30-0189
31-2117 31-2118
Black FL Muffler Support Tubes use on 1958-84 FL.
Replaces 65318-58A right side and 65318-59B left side.
30-0220 VT No. Side
31-2117 Right
31-2118 Left
31-4016 31-2109 31-2103
30-0282
Chrome Cigar Mufflers replace 1950-66 FL-FLH, 1 3/4” inlet, 3
1/4” body diameter. Kit includes 2 mufflers and clamps.
VT No. OEM Fits Length Brand
30-0143 65235-50 1950-57 24” V-Twin 3 1/4” Stainless Clamp replaces 65293-58, fits cigar and other
30-3189 As Above Kit Pair stock dimension mufflers, sold each.
30-0189 65235-50 1950-57 24” DCC VT No. 31-4016 Polished
30-0339 65235-50 As Above 24” Black VT No. 31-4078 Replica
30-0220 65236-58 1958-66 22” DCC Inlet and Body Clamps for mufflers on this page.
30-0282 65236-58 1958-66 22” V-Twin VT No. Type
31-4016 65293-58 All model Stainless clamp body, ea. 31-2109 3 1/4” Body, pair
31-2103 Chrome All model Inlet Clamp, pair 31-2103 End Clamps, pair
607
Fishtail Styles
V-Twin Mfg.TM
Fishtail Kits include
two (2) fishtails, two
(2) inlet and two (2)
30-0264
body clamps. Pipes
30-3165 are 1¾” inside diame-
ter the full length of fit
over drag or dual
exhaust systems. Fishtails do not include baffles.
VT No. Length 30-0254
30-3165 30”
30-0137 36”

30-0138

30-0369
30-0139

Chrome Tapered Fishtail Muffler features 1¾” inlet.


30-0136 Use 2½” body clamps for mounting which are sold
separately.
VT No. Item U/M
30-0255 Muffler 25” Long Each
30-0263 As Above Pair
30-0253 Muffler 27” Long Each
30-0264 As Above Pair
30-0254 Muffler 31” Long Each
30-0369 Muffler Set, 31” Set
30-0518 31-2106 Body Clamps, 2½” Pair
31-2103 Inlet Clamps, pair

Chrome Fishtail Straight Pipes fit over 1¾” pipes with an O.D. of
1 7/8”. Sold each except where noted. Order clamps separately.
VT No. Item U/M
30-0138 18” Fishtail Extension Ea
30-0945 18” Fishtail Extension Set A-Chrome Fishtail Style Mufflers are 2¾” diameter, with steel
30-0139 30” Fishtail Extension Ea baffle core. Inlet end fits 1¾” OD pipes. Order clamps separately.
30-0948 30” Fishtail Extension Set VT No. Type 30-0152 36”, each
30-0136 36” Fishtail Extension Ea 30-0151 30”, each 31-2103 1 7/8” end clamp
30-0518 36” Fishtail Extension Set 30-3185 30” Set w/clamps 31-2107 2 3/4” body clamp
31-2105 1 7/8” Hanger Clamps Set
31-2101 1 3/4” Hanger Clamps Set 31-2103
31-2103 1 7/8” End Clamps Set
30-0197 1 3/4” Tip Only Ea
Chrome Classic Fishtail Tips slip over the 31-2107
outlet of the muffler or straight pipe. Available
13/4” inlet diameter. Tip measures 71/8” long and Order muffler clamps separately.
55/8” high. Each. VT No. Type Size Type
VT No. U/M 31-2107 Body 2 3/4”
30-0197 Ea 31-2103 Inlet 1 7/8”
30-0974 Set 31-2144 Inlet 1 7/8”
30-0197 Muffler End Clamp fits slip
Shown on on mufflers.
Knuckle VT No 31-0990
Bobber

608
Universal Mufflers

CLASSIC
Turnout Muffler Set has 1 3/4” I.D. inlet. Order clamps sepa-
rate. Channel type mounting features concealed track on back.
20” long and 2 1/2” body diameter.
VT No. U/M
30-0625 Pair
30-0146 Ea
2:1 Collector has 1 3/4” inlet 3” diameter, 29” long, fits most par-
allel exit pipes. Turnout end may be rotated to position.
VT No. 30-0207

Chrome Turn Out Mufflers have a 3” diameter body, 1 3/4” I.D.


inlet, 30” or 36” overall length. Order clamps separately. Great for
single or dual exhaust use on FLH models. Will not fit 1985-94
FLT models. 30-0190 has mount track on back.
VT No. Size U/M
30-0190 30” Pr
Chrome Slip On Mufflers steel baffled with 1 3/4” inlet. 30-0191 36” Each
30-0147, 30-0373 and 30-0332 feature removable baffles. 30-0382 36” Pr
VT No. Type Length Dia. Mount U/M 31-2108 3” Body Clamp Pr
30-0149 A-Slash 16” 2 1/2” Stud Ea 31-2103 1 7/8” End Clamp Pr
30-0148 B-Tapered 5(23257”)-1371.4(23254”)-1216.4(Channel)-887.9(P)39.6(air)]TJ/F1 1 Tf-4.4 -1.2 TD-.0112 Tc08 Tw(30-0147)Tj/F
30-0332 23257” 23252” Channel Ea
30-0373 23257” 23252” Channel Pair
30-0348 ve — 5— Channel Pair
30-0150* ty 5(2”)-3022.2523254” Stued
Ea
30-0296 E-Megaphone 20” Ea
30-2105 20” Channel Pr
*Note: or 1 252” diameter.

609
Heat Shields Left Side Cross Over Heat shield fits
1948-64 Paugcho left side pipe and stock
1961-64 cross over.
1970-84
FLH 3 VT No. 30-0083
Piece
Chrome 1970-84 FLH
Heat shield Heat Shield
Set for 2:1 Set includes 5
exhaust pieces, 2 for
system. the left and 3
VT No. for the right
30-0333 side to fit dual
cross over sys-
tems.
A B C VT No.
30-0350

30-0107 30-0283

E Chrome Hot Spot Cover for FLH snaps on for installation.


D VT No. Year
30-0283 1958-69
30-0107 1970-84

F
Chrome Heat Shields fit 1970-84
FLH models, not FLT.
Worm clamps included.
VT No. # OEM Item
30-0111 A 65561-70 Front
30-0287 A 65561-70A Front
30-0112 B 65563-70 Rear
30-0288 B 65560-65A Rear
30-0208 C 65565-70A Lower Y, 8”
30-3239* D As Above Lower Y, 10”
30-0211 E 65710-65 Left, Top
30-3220 F 65707-77 Left, Vertical
*Note: Notch for rear pipe fits other 2:1 FL style headers.
VT No. 30-0118 Installed

30-0221

30-0245
Chrome Replica ‘Spoon’ Heat Shield. 30-3386
VT No. Type
30-0221 5 1/2”
30-0245 9”
Universal Heat Shields include clamps for installation.
VT No. # Type Length
30-0109 A Perforated 7”
30-0121
30-0120 30-0106 B Smooth 7”
Universal Straight Heat Shields 30-0118 C Flame 8”
are available for 13/4” or 21/4” pipes. 30-0117 D Flame 11”
Includes mounting clamps. Sold 30-3385 Skull 9” 30-3385
individually. 30-3386 Skull 12”
For 21/4” Pipes
30-0120 4” Chrome Flex Exhaust Covers
30-0121 10” for all Big Twin 74 & 80, 13/4”.
For 13/4” Pipes Slides on.
30-0122 10” VT No. Type
30-0123 12” 30-0110 MCM
30-0124 18” 30-0311 Replica
610
31-9971 Chrome P Clamps
include bolts. 6” long
strap allows universal
Exhaust
31-9973
Exhaust Brackets are 1” wide x 1/8 thick
type mounting, sold in
pairs. I.D.
Clamps
for mounting goodies, pairs. VT No. Size Chrome Plated Muffler
VT No. Type 31-3947 1” End Clamps. 17/8” for use
31-9971 3” Short 31-2100 1 1/2” when attaching muffler to
31-9972 4 3/4” Long 31-2101 1 3/4” 31-0270 13/4” tubing.
31-9973 L Bend 1” x 3 3/4” 31-2102 2”
31-2115 31-2119 2 1/4”
Chrome Muffler 31-2103
Hanger Clamps
31-2134 feature 3” long
Chrome Exhaust Strap Brackets. strap to mount
Straight strap 6” long, 3/8” holes. Offset 2” muffler to body to
frame. 31-2108, 31-2109 and 31-4016 are VT No. Size I.D.
between 3/8” holes. Made from 1/8 steel.
stock short length. 31-0270 1 5/8”, each
VT No. Type of Bracket
VT No. I.D. VT No. I.D. 31-2132 1 3/4”
31-2134 Straight

CLASSIC
31-2105 1 7/8” 31-2109 3 1/4” 31-2103 1 7/8”
31-2115 Offset
31-2106 2 1/2” 31-4016* 3 1/4” 31-9914 2”
B 31-2107 2 3/4” 31-1977 3 1/2” 31-0283 2 1/4” Narrow
31-2099 2 7/8” 31-3945 3 7/8” 37-8683 Bolt Set
A 31-2141 3” 31-0273
31-2108 3” with tail 31-2131
Chrome Brackets. Sold in pairs.
VT No. Note Chrome Pipe Clamp
31-0676 With 3/8” holes (A) with angle.
31-0677 With 1/2” holes (B) VT No. 31-2104

31-2134 Frame Mounting Clamp is 1” clamp for


mounting exhaust pipes or footpegs. Sold
in pairs with hardware.
Chrome Frame Clamp to fit frame for VT No. Finish
Universal Chrome Straps are sold in pairs. exhaust bracket mounting, each. 31-2131 Chrome
VT No. Length VT No. Size 31-0273 Black
31-2133 3” 30-0094 1”
31-2134 6” 30-0093 11/8”
31-2135 8”

Mount Brackets
31-4058 31-4051

31-4053

31-0706 31-0707
31-9992

31-4055

Black Mounting Brackets available to fit Cycle Shack mufflers


31-0708 and drag pipes as well as a universal bracket for other pipes.
VT No. Mfg.# Fits
31-4050 BK-2 Cycle Shack PHD-115/PHD-215series muf-
31-2117 31-2118
fler pipes and PHD-108 & PHD-208 drag pipes for FXE’s
Dual Exhaust Pipe Clamp Kits for FLH. 31-4058 BK-2 As Above, chrome
Order pipe support separately for 1958-84. 31-4051 BK-3 Cycle Shack PHD-118 series pipes for late
VT No. Year Item FLH electric start only
31-0706 1958-65 Clamp Set 31-4053 BK-5 Cycle Shack PHD-103/PHD-120 drag
31-0707 1966-69 Clamp Set for late FLH’s with kick & electric start
31-0708 1970-84 Clamp Set 31-9992 BK-7 Cycle Shack PHD-125 series pipes for FLH
31-2117 Right Side Support 31-4055 BK-74 Pair of 12” long universal strap brackets
31-2118 Left Side Support to fit pipes with mounting studs. Not for use with our adjustable
channel mount.
611
Baffles A B 30-0372

Blunder Buss Pipe


Baffle is full 12” long
steel, pair. Note:
Baffle size denotes C
size of pipe into
Pipe Baffles fit inside straight pipes, sold in pairs. Note: Baffle
which it fits.
size denotes size of pipe into which it fits.
VT No. Size
VT No. # Size Length
30-3180 1 3/4”
30-0101 A 1 1/2” 4”
30-3181 2”
30-0102 A 1 3/4” 4”
30-0103 A 2” 4”
30-0216 B 1 3/4” 8”
30-0217 B 2” 8”
30-0372 C 2 1/4” 6”

1966-84 Exhaust Gaskets


Allen Bolt Exhaust Chrome Sharks
Stud Kit includes two Teeth cover
allen bolts, gaskets exhaust flange on
and allen wrench. 1966-84 Shovel to Pan Shovel
VT No. 37-7275 dress up and
reduce heat build Exhaust Port Replacement Service.
up. Fits 13/4” pipes, Available for both Pan and Shovelhead
Exhaust Stud Nut &
sold in pairs. applications. Ship in old disassembled
Gasket Kit for 74” & 80”
cylinder heads and the broken or stripped
prevents thread stripping VT No. 42-0024
exhaust ports will be replaced with new
in head using permanent Exhaust Flange Mount Bolt.
factory style exhaust ports. Service
studs. Includes 2 studs, 2 Allen type replace 3201W on
includes ports as shown.
sure seal flange gaskets, 1966-84 Shovelheads, 10 pack,
VT No. Replacement Service
2 chrome nugget nuts and lock washers. black. VT No. 37-8854
60-0162 Panhead
VT No. Type
60-0163 Shovelhead
15-0615 1966-up Shovelhead
15-0195 Gaskets only, 10 pack

A B
15-1541
Exhaust Port Lock Kits. Special bolt &
lock tabs secure pipes for good. Fits 1966-
84 Shovelhead C
Steel Core Exhaust Gasket fits 1966-83
VT No. 37-8255 Exhaust Repair Ports. Aluminum cast-
Shovelhead, 10 pack. “Fire-ring”
VT No. Type Brand ings to be welded on broken or damaged
Exhaust Gaskets
15-1074 Steel Case James heads. B, pipe flange is steel and is to
features a com-
15-1541 Steel Case GB repair Shovel pipe flanges, pairs.
pressed outer por-
15-1098 Donut James VT No. # Years Models
tion and brass
15-1237 Knitted James inner for maxi- 30-0098 A 1948-65 Panhead
mum sealing 30-2104 A As Above Motor Shop
power. Gasket area keeps exhaust gases 30-0105 C 1966-84 Shovel
from escaping and the brass ring ensures a 31-2123* B 1966-83 Shovel
good seal between exhaust pipe and cylin- *Note: To repair pipe ends.
der head. 1966-84 Shovel BT. Copper-Clad
Shovelhead Exhaust Port Flange VT No. Type Qty Exhaust Gaskets
Gasket stock style replaces 65834-68. 15-0195 GB 10 for Shovelhead are
VT No. 15-0191 15-0196 GB 50 heat proof material
15-1073 James 10 sandwiched between
James Shovelhead 2 sheets of copper,
Exhaust Kit the ultimate sealing.
includes 4 studs, 2 Copper donuts are
fire ring gaskets, 2 compressible for better sealing on uneven
chrome nuggets and pipe flanges.
lock washers. VT No. Type Qty
VT No. 15-1075 15-0197 Copper Clad 10
15-0198 Copper Clad 50
15-0660 Copper Donuts 10
612
Timing Plugs Points Covers

A B C D
E
7106-1 A B C 9402-1 42-0748 42-0106 42-0088

7500-2

8610-1 D E 8114-1

42-0035 42-0299 42-0662

Timing Plugs are available in stock size 5/8 x 18 thread unless

CLASSIC
noted as oversize (O.S) which is 11/16 x 16 thread.
A. Acorn style plug fits all models Big Twin timing plug holes
and oil tanks.
VT No. Type
7106-1 Chrome 42-5521 42-5522 42-0956
B. Acorn style plug with oversize thread and one tap for
rethreading stripped out timing hole. Fits all timing holes.
VT No. Type
7500-2 Plug and Tap (O. S)
7501-1 Plug Only (O.S)
9407-1 11/16”-16 Tap (O.S)
C. Stock timing plug. 42-0065 42-0162 42-0078
8114-1 Chrome
8115-1 Cadmium
9404-1 Cadmium (O.S)
9304-1 Chrome (O.S)
9714-1 Parkerized (O.S)
9502-1 Chrome 1939-51
9504-1 Parkerized as above, 7/8” Hex
9503-1 As above cadmium 42-0251 42-0087 42-0090
D. Functional and custom design plug fits all models Big Twin Chrome Points Covers for BT use, 1970-99 with horizontal
and Sportster timing plug holes and oil tanks.
holes.
8610-1 Chrome
8611-1 Cadmium VT No. Style Fits
8612-1 Black oxide 42-0748 Flame Horizontal
E. Allen style plug use on all 1970-up replaces 720. 42-0106 Live to Ride Horizontal, chrome
9402-1 Chrome plated 42-0090 Live to Ride Vertical, chrome
9403-1 Cadmium 42-0088 Live to Ride Horizontal Gold Inlay
37-9206 Chrome by GW 42-0087 As Above Vertical
9960-1 Chrome Plated (O.S) 42-0035 V-Tech Both
16-0160 42-0299 Domed All, 2-Hole
16-1731
42-0711 Engraved Both
42-0662 Flat Both
42-5521 Dome Both
16-0829 42-5522 Flame Both
42-0956 Smooth Hidden
Clear Timing Plugs available long optically clear type or short
42-0065 Skull Horizontal
standard version with or without the internal hex.
42-0162 Cross “Spins”
VT No. Item
42-0078 Flywheel Horizontal
16-1731 Long Type
42-0251 Flame Hidden
16-0829 Hex Type
8764-2 Screws 1970-78 Allens
16-0099 Standard, 10 pack
8765-2 Screws 1978-up Allens
16-0160 Standard, each
8402-2 Screws Chrome Acorns
Clean Time pushes into timing hole and
8492-2 Screws Gold Acorns
wipes flywheel clean for strobe timing.
37-9082 Screws 1970-78 SS, 25 pack
VT No. 16-0715
37-9083 Screws 1979-up SS, 25 pack
37-9216 Screws 1979-up Tapered, 25 pack

613
Advance Units
32-9261

32-9220

Tuneable Advance Unit features stainless base, heat treated


weights cam bolt and 3 different color coded spring sets which Advance Unit Rebuild Parts.
allows full advance at 1400, 2000, and 2600 RPM depending VT No. OEM # Item
on which springs are selected. Can be used with all ignitions, 32-7510 32505-78A Rotor and Weight Assembly
points, single or dual fire types which utilize an advance unit. 12-1163 615 1 Roll Pin Breaker Plate
Springs also available separately. 12-1164 620 2 Roll Pin Breaker Weight
VT No. Type 12-1162 623 3 Roll Pin, Breaker Plate
32-9220 Stock 12-1152 8699 Pop Rivet for Cover
32-9261 Needle Bearing 37-8809 1047,7115 4 Point Mount Plate Washer
13-0121 Stock Springs, Black 6189W and Screw Assortment
13-9246 Heavy 32-0055 3570 5 Timing Screw
13-9247 Severe 32-0138 32522-70 8 Weight Set
32-0168 32-0053 32542-70A 9 Cam only
32-0549 32577-70 10 Breaker Base Assembly
32-0051 32601-78 11 Plate Mount Stud 1970-81
32-0049 32606-82 11 Plate Mount Stud 1982-up
32-0054 As Above 11 Oversize with 12/24 threads for
Stripped out Covers
13-0121 32605-70 12 Springs
32-0042 32618-70A 14 Mount Plate only
32-7510 32-0055 32-0041 32629-70 15 Shaft and Plate only
32-0118 32661-70 17 Point Set
32-0411 32670-70 19 Terminal Kit
32-0121 32726-30A 20 Condenser and Bracket
32-1557 70456-73 21 Point Lead Wire
37-8971 10046 22 Point Lead Wire Clamp
Advance Units feature heat treated weights and steelbase. for
32-7510.
VT No. Type Type 32-0140
32-7510 Advance Steel
32-0168 Advance SS
32-0055 Center bolt Steel
13-9246
Automatic Advance Rebuild Kit includes 2 of the following:
springs, weights, and 4 roll pins. For all 1970-78 Twins.
13-9247
VT No. 32-0140
Ignition Wire Chrome Clamps.
VT No. Type
13-0121 37-9014 Points
37-9015 Electronic

1970-up Advance Weight Springs. 37-9015


VT No. Fits Dyna Ignition Booster for sin-
13-9247 Severe Duty Advance Weight Springs for all gle point systems only trans-
Hi-compression and heavily modified engines. forms inconsistent electrical
Also useful for applications experiencing surges into controlled bursts of
detonation (pinging) or very erratic idle, pair energy to the coil,power is not
13-9246 Heavy Advance Weight Springs for slightly wasted.
modified stock, low compression or mild stroker VT No. 32-7787
application, helps cure minor idle problems, pr
13-0121 Original type replacement. Uses premium
grade spring steel, 10 pk

614
Advance Units
32-7773

32-0136

CLASSIC
Blue Streak Sifton “Tuneable” Ignition Advance Assembly
includes stainless advance base, points plate with “Blue Streak”
points and condenser with hardware and 3 pairs of color coated
springs which allow full advance at 1400, 2000 and 2600 RPM
depending on which spring is selected.
VT No. 32-0713

32-0549
32-0150
Points Conversion Kit. Both brands include everything
necessary for direct replacement on 1970-78 BT, 1971-78
Sportsters or for converting late model electronic-type back to
points. Accel type available with mircochip points, which will
require a domed shaped points cover such as
VT No. 42-0299 to accommodate taller points. The V-Twin unit
includes stock style points & condenser and is available with
stock needle bearing weights. Points Plate Assembly available as stock point and condenser
VT No. Item Type replacement or Accel Super plate with micro chip condenser
32-7773 Accel with Microchip Stock and 32 oz. spring points. Both for 1970-78.
32-0136 V-Twin with Points Stock VT No. OEM Item
32-0150 V-Twin/Points Needle 32-0549 32577-70 Point Plate Assembly
Points Plate Screws. 32-0042 32618-70A Mount Plate Only
VT No. Year Type 37-8809 1047 Point Mount Plate Screws
32-0049 1982-up Steel 7115, 6189W with washer assortment
32-0760 1982-up Stainless
32-0051 1970-81 Steel

32-9220

Competition Advance Unit by Rivera Competition


features machined stainless steel shaft and plate, metallic coat-
ed weights and special wound springs for exact advance.
Stainless Advance Unit features stainless base, heat treated Replaces 32505-78A for 1970-up, mechanical advance applica-
weights and cam center screw for 1970-up mechanical advance tions. Center screw included.
ignition. VT No. Item Brand
VT No. 32-0178 32-9037 Competition Unit Rivera
32-9223 Rebuild Rivera
32-9220 Complete with tuneable springs V-Twin

615
Ignition
32-9087
Crane Hi-4 fits all 1970-98 Accel Single/Dual
carbureted models and Fire Ignition Module.
requires sensor cup for Fits all carbureted
1982 and earlier applica- 1970-2000(except TC-
tions. Order tach interface, 88) and all 1971-up
sensor cup and screw sep- Sportster models,
arately if required. Note: works in both single
Order Coils Listed Below or dual fire applica-
tions and features 14 tuneable advance curves from stock to
full performance, adjustable rev limiter, VOES input, tachome-
VT No. Crane# Fits ter output and front cylinder static time LED. Requires sensor
32-9217 8-1100 Dual Fire Ignition fits Evo, Shovel and cup for installation.
Sportster through 1997. It can be set VT No. Item
for Street or Race-Electric start or Kick 32-0091 Accel S/D Fire Ignition Module
Start includes 4000 to 8000 adjustable 32-9087 Sensor Cup
RPM limiter. Includes adjustment for
rate of advance. This unit is compatible
with stock dual fire coils
32-9218 8-2100 Single Fire Ignition fits Evo, Shovel
and Sportster through 1997. It can be
set for Street or Race-Electric or Kick
Start includes rear cylinder timing
32-8075
adjustment for rate of advance.
Compatible with single fire coils.
32-4100 8-4100 Single Fire Ignition Kit fits As Above
Includes coil and 8.5mm wires.
32-0588 8.5 mm Wire Set
32-9255 Tach Adapter Interface
32-0559 Sensor Cup and Screw Set
32-9087 Sensor Cup, replaces 32402-83
32-9052 Cup Screw, replaces 2611C
Note: When using HI-4 Single Fire Ignition with “Dual Plug Cylinder Heads”, two
dual fire coils must be used (Crane Cams #8-3002 or 8-3006). Both the spark
plug wires from one coil will go to the front cylinder, while both plug wire from the 32-8076
other coil will go to the rear cylinder.

Single Fire: Just the spark plug for the piston that is in its compression stroke
will be fired. The other piston, being in its overlap position will not be ignited.
Dual Fire: Both spark plugs are fired simultaneously at the time only one piston
is in its compression stroke.
This is the way the stock motor works.
Single Plug: One spark plug in each head. Total of 2 spark plugs in one engine.
Dual Plug: Two spark plugs in each head. Total of 4 spark plugs in one engine.
32-9291 32-9292 32-7510 32-9255
Crane Cams Hi-Intensity Ignition System converts early,
points type 1970-79 BT to electronic ignition. On 1980 and later
models it will replaces stock electronic ignition, external module
and rev limiter. Kit includes Hi module stand off screws and
hardware. Order VT No. 32-7510 advance weight unit separate-
ly.
A B C
D VT No. Item
32-8075 Single module/dual fire/single coil for a dual fire
Crane Coils are available in high intensity for single or dual fire,
ignition system that replaces the stock point and
mounts to stock brackets.
condenser type ignition. Can be used with stock coil.
VT No. Crane No. # Type
32-9291 Rotor for Above
32-9224 8-3001 A Single Fire
32-8076 Dual module/Single Fire/ Single or Dual Coil
32-9241 8-3005 D Single Fire
when being used as single fire/single plug requires
32-9225 8-3002 B Dual Fire
VT No. 32-9224 coil. When used as dual plug
32-3006 8-3006 C Dual Fire
applications VT No. 32-9225 coil must be used.
32-9292 Rotor for above
32-7510 Advance Unit
32-9255 Tach Adapter for Above

616
Dyna ‘S’ Hi-Performance
Ignition System is self con-
tained, fits behind ignition
Ignition
cover, uses magnetic rotor Dyna S Performance Ignition
with the original spark Systems. Available in dual or single
advancer, so factory fire for street applications only. Each
advance curve is maintained. kit includes sensor plate assembly
Improves performance, and correct coil for each application.
extends spark plug life, eliminates points and condensers. Single plug only. 1980-up applications
Note: For dual plugged heads, on 1980-up use advance mech- require 32-7510 advance mechanism.
anism, VT No. 32-7510 VT No. # Type
VT No. 32-7778 (DS6-1) 32-0800 DSK-6-2 Single Fire
Dyna ‘S’ Single Fire 32-0801 SDK-6-1 Dual Fire
Ignition has the fea-
tures of the Dyna ’S’, Replacement Rotor for Dyna Ignitions.
but fires front and VT No. Fits
rear cylinders inde- 32-9300 DS-6-1
pendently of each 32-9301 DS-6-2
other which allows

CLASSIC
accurate timing of each cylinder. Stock ignition systems fire
both cylinders at the same time which has the wasted sparks
on the exhaust stroke. This eliminates this inherent problem. For A B
use with either dual or single plug heads. On 1980-up models,
use VT No. 32-7510 Advance assembly.
VT No. 32-7777 (DS6-2)
32-9152 32-9153
32-7789 32-8055

C C

32-9151
32-7792
32-7793
Dyna Coils. 35,000 volt! Works with all points ignitions, after-
market or factory electronic ignitions. Note: 32-7792 is electron-
32-9155 ic, 32-7793 is for points ignition.
VT No. # Volt Ohm Dyna Type U/M
32-7789 A 12V 3 DC-1 Angle, Dual Pair
32-7790 A 6V 11/2 DC-2 Angle, Dual Pair
32-9087 32-9120 Use 2 for dual plug heads
32-7792 C 12V 3 DC-6 Stock, Dual Each
32-9052 32-7793* C 12V 5 DC-7 Stock, Dual Each
32-8055 B 12V 3 DC-3 Angle, Single Pair
32-9159 32-8086 A 12V 5 DC-8 Angle, Dual Pair
32-9035 B 12V 5 DC-10-1 Angle, Single Pair
Dyna 2000i Digital Ignition available as a module only or com-
*Note: Use 2 for single fire ignition.
plete kits that include correct coil. Features include single or dual
fire operation,8 advance curves, built in tach driver, adjustable Dyna Electric Tach Adapter Kit must be
RPM limit from 6000 to 7500 and easy static timing with built in used with Dyna ‘S’ single fire ignition is
timing indicator. Fits all 1970-98 carbureted models and requires installed on any twins with dual plugs when
1983-up sensor cup for 1982 and earlier applications. Advanced electric tach is used.
Programming Software allows the mechanic or tuner the ability to VT No. 32-7799
fine tune 2000I Ignition but requires adapter.
VT No. Item Plug Fire Coil
32-9151 Kit Single Single DC3-1 K.V. Recommends the following coils for Dyna Ignitions:
DS6-1 Ignition VT No. 32-7778
32-9152 Kit Dual Single DC1-1 Street, Single plugs use DC-7 or DC-8
Race, Single plugs use DC-1 or DC-6
32-9153 Kit Dual Dual DC2-1 Street/Race Dual plugs use 2 DC-2 or DC-5, wired in series
DS6-2 Ignition VT No. 32-7777
32-9155 Kit Single Single DC6-5 Race, Single plugs use 2 DC-3
32-9159 Module Only Street, Dual plugs use 2 DC-7 or DC-8
Race, Dual plugs use 2 DC-1 or 2 DC-6
32-9087 Sensor Cup Street, Single plug uses 2 DC10-1

32-9052 Cup Screw, 10 pk


32-9120 Advanced Programming Software for
Above Ignitions
32-9121 Software Adapter Harness
617
Ignition Kits and
Advance Units
32-0469

Mallory Unilite Breakerless Ignition System for 1970-99 all


Twins. Dual fire unilite module features integrated photo coupler,
signal processor and power switch. Requires mechanical
advance assembly and ignition coil with 3.0 to 4.0 ohms.
VT No. Item
32-5119 Ignition System
32-0468 32-7510 Mechanical Advance

V-Tech Ignition Kits are available in dual fire where there


are 2 sparks at the same time and single fire where there is
1 spark for each cylinder when it is fired, (separate). Each kit
includes a mechanical advance unit and all hardware. Order
coil separately 32-0467 coil has 2 separate coils inside to fire
independently.
VT No. Item Type Coil
32-0468 Kit Dual Fire 32-0511
32-0469 Kit Single Fire 32-0467

Daytona Twin Tech Ignitions


Daytona Twin Tec Twin Tec Internal Ignition for
Internal Ignition 1970-99 Models. Two advance
Kit for 1984-99 curve families with adjustable
Evo Big Twin, advance slope accommodate
1970-84 stock to highly modified
Shovelhead Big engines. Digitally set RPM Limit
Twin and 1971-97 (100 RPM Steps). Selectable
Sportster models. single or dual fire mode. Coil
Kit includes igni- outputs protected against short
tion, coil and spark circuits. Optional PC link cable
plug wire set. and software for programming custom advance curve.
VT No. 32-3015 VT No. Item
32-1005 Ignition
32-2013 3 Ohm Coil Single Fire

Modules
Replacement Ignition Modules Chrome Module Covers fits
bolt-on replacements. Harness 1980-up.
32-9014 required as noted. VT No. 42-0399
Replaces 32399-84A. Fits1980-
84 FX-FL.
VT No. 32-9015

618
Tune Up Components
32-0104 Accel Performance Tune-Ups 32-9501
Kits include replacement spark
plugs, matched crown contact
points, condensers, gap settings
and point cam lube. Blister packed
for display. Volt Tech Ignition Systems fit
W/Plugs W/O Plugs Fits all 1970-98 carbureted models
32-0104 32-0106 1970-74 FX-FL and requires sensor cup for 1982
32-0105 32-0106 1975-78 FX-FL and earlier applications. Order
Condensers. Replaces 32726-30A 1948-E78 FL, tach interface, sensor cup and
FLH, FX. screw separately if required.
VT No. Year Brand Note: Order Coils When
32-0137 1949-54 Delco Required.
32-0121 1948-78 VT
V-Twin Tune-up Kits

CLASSIC
include plugs, points
and condenser. Also
available as points and
condenser kit only.
32-1117 Features Accel plugs.

W/Plugs W/O Plugs Years Fits


32-1113 32-0113 1930-47 45-FL-UL
32-1114 32-0114 1948-69 FL
32-0103 1948-67 FL (Accel) 32-9500
32-1115 32-0115 1970-74 FL-FX
32-1117 32-0115 1975-78 FL-FX
32-0157

32-0156

Blue Streak Premium Parts for 1970-78 Twins 32-9503


VT No. Item
32-0156 Points
32-0157 Condenser

32-0117
32-0118

VT No. Fits
32-9501 Dual Fire Ignition fits Evo, Shovel and Sportster
through 1997. It can be set for Street or Race-Electric
Point Sets. Pack of 5.
start or Kick Start includes 4000 to 8000 adjustable
VT No. Year/Model
RPM limiter. Includes adjustment for rate of advance.
32-0117 1948-69 FL, FLH
This unit is compatible with stock dual fire coils.
32-0118 1970-E78 FL, FLH
32-9500 Single Fire Ignition fits Evo, Shovel & Sportster
B D through 1997. It can be set for Street or Race-Electric
or Kick Start includes rear cylinder timing adjustment
A for rate of advance. Compatible with single fire coils.
32-9503 Single Fire Ignition Kit fits As Above
C Includes coil and 8.5mm wires.
32-0588 8.5mm Wire Set
1930-47 Points and Condenser Set includes spring. 32-9255 Tach Interface Adapter 32-9255
VT No. # Item 32-0559 Sensor Cup and Screw Set
32-0113 A, B, C Points, Condenser and Spring
32-0120 A Points Only Condenser Bracket mount 2 condensers,
32-0123 B Condenser Only not included, to coil mount bolts.
13-9171 C Spring for Points (10) VT No. 31-9905
13-9239 D Spring Plate for Points
37-0736 Screws for Above 619
Replica Distributor

32-0810

32-0060 Installed
Replica 1936-47 Complete
Distributors are fully assem-
bled with natural alloy finish 32-0814
base with shaft & gear
installed. Top housing includes early point set with spring and Electronic Distributor Top fits
condenser. Stainless advance band, chrome top and clip, base mechanical advance models. Note:
retainer and points wire. Not for use with replica coils.
VT No. Item VT No. Year
32-0060 Distributor 32-0810 1930-47
8146-10 Mount Kit 32-0814 1948-65
Single Point Distributor Parts for 1949-60 manual advance models.
15-1030 Gasket
32-0061 VT No. OEM Item
1936-48 45 and UL Distributor are 2 bolt 37-9235 30507-47A Eccentric Screw
manual advance style featuring natural alloy 8146-10 3779, 7035 Mount Bolt Kit Cad
finish base with shaft and gear installed. Top 8145-10 3779, 7035 Mount Bolt Kit Chrome
10-0717 32525-36A Bushing Set
housing includes early point set with spring
32-0198 32531-36 Timer Gear
and condenser. Stainless advance band, 12-1176 255 Gear Pin, 1940-65
chrome top and clip, base retainer and 32-0047 32579-49 Breaker Base Only
points wire. 32-0134 32585-36 Base Retainer
32-0046 32593-47 Adjuster Screw
VT No. Item Kit 32594-47 and Plate Kit
32-0045
32-0061 Distributor Assembly, Complete 32-0154 32676-49 Wire Stud
9414-8 Chrome Screw Kit 32-9265 32690-30 Distributor to Coil Wire
32-9340 32690-30 Distributor to Coil Wire, OE
9665-8 Parkerized Screw Kit
Thrustwasher Timer Shaft for 1948-64, 5 pack.
9415-8 Cadmium Screw Kit
VT No. OEM Width
32-0045 Base with Gear
10-1269 32535-48 .062
49-0214 Base Only
10-1270 32535-48 .066
49-0895 OE Base Only
10-1271 32537-48 .072
32-0134 Retainer
10-1272 32538-48 .076
15-1031 Mount Gasket
Circuit Breaker Post Kits replaces fiber bushings
15-0154 Mount Gasket
and pin, 1948-69 type includes pin only. Both include
installation tool.
VT No. Fits
8848-6 1930-48 All Models
8849-2 1948-69 All Models

32-0065 32-0068 32-0052 32-0047

Distributor Bands, Brackets and Relay Mount.


VT No. # OEM Item
49-0072 A 32710-36 Band Kit, All Distributor Top Rebuild Kits includes
49-0060 B 32736-37 Bracket 45 SV points, condenser, wire, washers, bush-
49-2010 B 32735-37 Bracket 74 & 80 SV ings, studs, and hardware. Order breaker
49-0216 C 74765-36 Relay Mount BT 1936-46, OHV base separately.
49-2534 D 74765-47 Ready Mount BT 1947-64 OHV VT No. OEM Years
13-9239 E 32666-30 Points Plate Spring Washer, 5 pk 32-0065 Kit 1936-47
31-9904 F 56628-47 Spark Cable Bracket, 1947-53 32-0068 Kit 1948-60
31-5013 G 56628-54 Horn Bracket 32-0052 32575-37 1937-47 Base Only
37-8971 H 10046 Circuit Breaker Wire Clamp
32-0047 32879-49 1948-60 Base Only
37-9154 I 56625-36 Clamp
37-9155 J 9957 Clamp Circuit Breaker Screws to mount distributors and relay on
31-0276 K 9971 Wire Clamp 1936-64, 61, 74 & 80 models, 10 piece.
37-0268 L 56626-37 Timer Cable to Frame Clamp 1937-46
VT No. Finish
31-0267 M — Timer Cable to Frame Clamp 1947-64
37-9028 M 56609-52 Coil Clamp 8146-10 Cadmium
49-0361 N 32716-36 Band Screw 8145-10 Chrome
9684-10 Parkerized
7130-10 Acorn
620
Replica Distributors Auto Advance
Mallory Unilite Distributor
includes gear. Features 12 volt Distributor
electronic performance. Dual fire
type. No external box required
electronic ignition module fits
inside distributor. Adjustable
advance limit, using 13-0228
Spring Kit.No points to adjust or
replace. Use larger spark plug
gaps up to .040. Billet aluminum
housing. Top may be removed
32-0174 32-0546
without removal of front cylinder
head.
VT No. Item Model Year
32-0170 Mallory Distributor BT 1936-69
32-0135 Distributor Clamp BT 1936-69

CLASSIC
32-0174 Malloy Distributor SV 1930-73 Installed 32-0546

Note: Dual Fire: Both spark plugs are fired simultaneously at the time only one
piston is in its compression stroke.This is the way the stock motor works.

A
B
32-8072
32-8072 Installed
1948-69 Single Point Distributors are 2 bolt manual advanced 42-0340
32-7797
style featuring natural alloy finish base with shaft and gear
installed. Top housing includes 1948-69 type single points, con-
denser, adjuster plate, chrome top, clip, base retainer and
points wire.
VT No. # Fits
32-0039 A 1948-64 45’s and UL Auto Advance Distributors fea-
32-0038 B 1947-64 BT 32-7558 ture a chrome body and top. These
15-0153 Base Gasket are completely assembled with
Distributor Cover includes hold down clip. gear and all internal parts. The VT
Use on 1936-64 45”, 61”, 74” 80”. Also KH. No. 32-0546 unit uses stock hold
VT No. OEM Item down 32-0135 and fits all 1966-69
42-0301 32589-36 Kit, chrome Big Twin OHV. The VT No. 32-8072
42-0533 32589-36 Kit, cadmium has a 2-Bolt mount flange to fit
32-0133 32592-36 Clip, chrome 1936-64 Big Twin OHV. The 32-
Plug N’ Fire™ 7558 type fits 1930-73 45 & UL
Distributor accepts 31-3966
models and requires VT No.31-
cone style ignitions for 3966 hold down.
1970-up applications.
VT No. OEM Years/Model Type
Distributor top can be
32-0546 32502-66A 1966-69 Big Twin Complete
removed without
removing front head. 32-8072 2 Bolt 1936-65 Big Twin Complete
VT No. 32-0072 32-7558 32506-70 1930-73 SV Complete
42-0340 Cover Fits 32-8072
1966-69 BT Circuit Breaker Mount Clamp Kit 32-7797 Advance for 32-8072
includes zinc plated clamp, stud, O-ring & nyloc nut. 42-0300 32589-65 Fits 32-0546 Top Only
VT No. Item 32-0135 32516-66 1966-69 BT Clamp
32-0169 Kit
12-1182 256 1966-69 Pin
12-0547 Stud only, 5 pk
13-0166 32604-64 1965-66 Spring (pair)
13-0162 32605-67 1967-69 Spring (pair)

621
Distributor

Mallory Electronic Advance Distributor with rev limiting for


1936-69 Big Twins. Features adjustable electronic advance
curves, single on dual fire modes, CNC machined billet housing Mallory Electronic Advance Distributor with rev limiting for
and can be installed without removing cylinder head. Use with a 1930-52 45, 1936-47 SV Big Twin and 1952-70 XL models.
3 ohm coil. Features adjustable electronic advance curves, single on dual
VT No. 32-7803 fire modes and CNC machined billet housing. Use with a 3 ohm
Distributor Hold Down Clamp fits coil.
Big Twin. VT No. 32-7804
VT No. 32-0135 Distributor Hold Down Clamp fits XL
1957-70 and SV 1936-73.
VT No. 31-3966

Magnetos

32-1296

32-0116 K
Joe Hunt H-4 Automatic Advance Vertical Magnetos for Big
Twins features include H4 automatic advance for easier starting Magneto Replacements fit Fairbanks Morse and most after-
and hotter spark, aluminum cam cover in either natural or pol- market units. Covers include gasket and screws.
ished finish (no frame, pipe, or-brake pedal modification are VT No. # OEM Item
required) and rare Earth magnets that never need to be 15-0149 A 29550-55 Gasket
recharged. 32-0644 B — Clear Cover
VT No. Fits Finish 32-0645 B 29530-55A Black Cover
32-1296 1970-92 Natural 32-0716 D 29524-55A Coil
32-1250 1970-92 Polished 13-9208 E 29560-55 Coil Springs, 10 pk
32-0646 F 29600-62 Magneto Plate 1962-64
Joe Hunt Magneto fits 1930-73 45 Side
32-7784* G 32727-63 Large Condenser
Valve and 1952-70 K & XL models. Order
31-0485 H 29607-65 Control Arm, XL
related mount plates separately.
32-0515 I 29600-65 Upper Adapter Plate 1965-70
VT No. Item
32-0516 J 29604-65 Lower Adapter Plate 1965-70
32-1297 Magneto
32-0646 Inner Plate 32-0116 K — Points and Condenser Kit
32-0515 Outer Ring 15-1020 29550-55 Top Gasket
32-1297 *Note: Regulates light intensity on 1959-70 XLCH models.
32-0485 Control Arm

622
Ignition Coils
Note: All Early
Coils are for
“Points” only
applications.

32-8087

V-Twin Replica Coils are steel jacketed, include nuts, packing


and wires. Type A replaces 31602-30 on 1930-47 and uses
kits VT No. 49-0099 on Big Twin and 49-0100 for 45 models to
clamp to frame tube. Type B replaces 37604-48 on 1948-60
and mounts to stud kits as listed.
VT No. # Volt Item
32-8087 A 6 Black Coil

CLASSIC
32-8088 A 12 Black Coil
32-8089 A 6 Chrome Coil
32-8090 A 12 Chrome Coil
32-7520 B 12 Chrome Coil
32-7523 B 12 Black Coil
32-7521 B 6 Chrome Coil
32-7522 B 6 Black Coil
32-0670 I Wire Set
7804-6 J Nuts with Packing
8823-10 K Stud Set 1948-55
8824-8 K Stud Set 1956-82
45 Coil Mount Kit fits 1930-52 45 Solo and Servi, includes two
(2) U bolts, mount plate, two (2) U-straps & four (4) spacers,
zinc plated.
VT No. # OEM Item
49-0100 E Complete Kit
37-8838 D 31726-30 Mount Plate
37-8814 31735-29 U Bolts, pair
31-0218 H 31728-30 Mount Strip, pair
37-8836 31731-29 U Bolt Strap, pair
31-0217 F 31726-48 Mount Plate to fit when
using early coil 48-73 frames
31-0487 G 31725-48A Bracket to mount late coil
32-0350 L 9976 Wire Clamp
37-9238 M 9970 Front Wire Clamp, OHV
1936-47 Big Twin Coil Mount Kit includes two (2) U Clamps,
four (4) spacers and two (2) bolt straps fits 74 & 80, zinc plated.
VT No. OEM Item
49-0099 Note C Complete Kit
37-8816 31734-36 U-Bolts, pair
37-8836 31731-29 U-Bolt Strap, pair
Spark Cable Bracket. A B
VT No. # OEM Year Model
49-2532 A 32000-37 1937-63 45 SV
31-0145 B 32000-37A 1937-60 74 OHV, Rear
37-9238 C 4726-36 1936-64 74 OHV, Front
(9970)
Coil Mount Kits.
VT No. Fits Model 32-0126
2327-23 1930-36 VL 32-7563
1929-47 45 6 & 12 Volt Coils. A&B include clamp bracket.
2281-18 1937-47 UL & Knuck VT No. # Volt Finish Year 32-0189
2327-23 32-7563 A 6 Black 1936-64
Warranty 32-0127 B 6 Chrome 1936-64
All Electrical Components sold as individual pieces or in kits are covered under 32-0126 B 12 Chrome 1936-64
our warranty “Replacement Only” Provision. All electrical related item part num- 32-0189 Wire Set All
bers begin with a 32 prefix. No credit will be issued for these items as they are
32-0190 Nut All
exchange only.
623
Coil Covers 31-1978

31-0650

42-0415 42-0417 42-0215

42-9948 31-0152

42-0891

D A

42-5523 42-1030 C

31-0127

Chrome Coil Covers fit 1965-99 as noted.


VT No. Style Year
42-0415 Smooth 1965-99 BT, FX & FL
42-0417 Louvered 1965-99 BT, FX & FL
Big Twin Coil Brackets are stock style mount to existing studs
42-0215 Finned 1965-99 BT
for years listed. The 31-0127 black type includes outer strip 31-
42-0891 Finned 1961-64 Pan (Dual Coil)
0422, all other numbers are updated one piece type. Order
42-9948 Teardrop 1965-84
mount studs separately, includes nuts and washers.
42-5523 Skull 1965-84
VT No. # OEM Finish Years
42-1030 Flame 1965-84
31-0127 A 31724-65 Black 1948-77
Coil Cover & Speed Nut for Big Twins. 31-0650 31728-78 Black 1978-83
VT No. Years 31-1978 31728-78 Chrome 1978-83
37-7252 1965-77 31-0152 31724-65 1948-83
37-8906 1978-84, Screw only,3473 8823-10 C 72341-48 Stud Set 1948-55
12-0555 Nut only, 8115B 8824-8 C 72341-56A Stud Set 1956-82
Chrome Teardrop Coil Cover for 31-0551 D Strap Only Black All
early 6V. Fits 1936-60. 31-0422 D Strap Only Chrome All
VT No. 42-0419 31-3970

Dyna Coil Mount allows 2 Dyna


DC-1, 2, 3, & 8 on 1965-85 FL-FX,
1984-up Softails except FLT-FXR. 31-3971
Made of billet aluminum, black
coated with stainless hardware. Stell Dual Coil Brackets available in black steel or black
Accept stock coil cover VT No. 42- anodized billet aluminum, mounts 2 Dyna coils VT No.’s
0415. 32-7789, 32-7790, 32-8055 or 32-8066.
VT No. 31-9923 VT No. Year Note
31-3971 1965-81 Mounts to stock coil mount holes.
31-3970 1982-85 Mounts to existing coil brackets.

624
Single Fire V-Tech Hi Output Coil features
45 kv with 1 spark for each cylinder as fired
and will mount to stock bracket and accept
Ignition Coils
stock cover.
VT No. 32-0747
1. 12 volt wire from ignition switch is connected to center
post along with red wire from ignition.
2. Connect the black wire to outer post from front cylinder.
3. Connect the white wire to other outer post for rear
cylinder.
80 KV Coil mounts to stock locations.
VT No. 32-0095
32-7573
Volt Tech Molded Coil features black late shape with
bobbin type windings.
Andrews Coils. Black coil fits through VT No. Year
1980 with point type ignition sets. 32-7572 1965-79
Produces more voltage than stock coils. 32-7573 1980-82
VT No. Ohm Year

CLASSIC
32-0709 4.8 1965-80
32-0712 2.8 1981-99
32-0709

32-0513 32-0514 32-0711 32-0128 32-0129


Volt Tech Stock Replica Coils are factory replacement quality
to fit stock brackets.
VT No. Year Volt Color
32-0711 Pre1965 6V Rust
32-0128 1965-79 12V Black
Chrome Stock Style Coils bolt to original brackets for exact fit. 32-0129 1980-83 Black
VT No. OEM Year Note: 32-0129 for electronic ignition, top terminal mounting.
32-0513 31609-65A 1965-79
32-0514 31609-80 1980-83 Replica 1961-64 BT 6 Volt Dual
Coil replaces 31604-61. Sold
each.
32-0172 VT No. 32-0131
32-0171
Warranty
All Electrical Components sold as individual pieces or in kits are covered under
our warranty “Replacement Only” Provision. All electrical related item part num-
Blue Streak 45,000 Volt Coils provide more spark and energy bers begin with a 32 prefix. No credit will be issued for these items as they are
than stock coil and the higher voltage eliminates spark deterio- exchange only.
ration at peak RPM.
VT No. Years Type Ohms
32-0171 1980-99 Electronic 2.7
32-0172 1965-79 Point 4.6

Coils
Accel H.V. Super Coil. High perfor- 32-0132 Accel High Energy Coil is a very
mance bolt on for points or elec- high KV energy output requires that it
tronic ignition systems. High-tech be used with our extreme service
molding for exact fit on 1965-99. 8.8mm silicone racing wires. Each
Limited lifetime warranty. coil is complete with two 8.8mm wire
VT No. Ignition Ohms leads and appropriate chrome brack-
32-7771 Points 4.7 ets.
32-7800 As Above Chrome VT No. Item
32-0132 Kit 1965-87
Accel Power Pulse 12V Coil pro-
32-7536 Wires only
vides longer spark duration with a
greater KV rating and faster rise
time than stock coil. Molded in Accel Single Fire Super Coil features ultra fast coil rise time
bright yellow epoxy. for 1965-83. with voltage output 45% higher than stock & 3.0 ohms of pri-
VT No. 32-0130 mary resistance. Mounts to stock coil bracket & fits under
stock coil covers. Fits all Twins except TC-88.
VT No. Type
32-0090 Yellow
32-7802 Chrome
625
Wire Sets & Clamps 8 mm Blue Streak XXX
Silicone Wire Sets features
quality construction of silicone
throughout the jacket, insulation
and core. This assures high
temperature resistance and high
37-2911 durability. Silicone wire sets also
Installed 8 mm offer maximum RFI suppression.
Copper core wire sets are for
point type ignition systems only and feature a copper core wire
to allow for special improved electrical conductivity and
mechanical strength. All wire sets are supplied with electrical
boots and OEM style terminals that lock onto the spark plug.
Copper Core Sets
VT No. Fits
32-0252 1965-78 FL/FLH/FX/FXE
VT No. XXX Silicone Sets
32-0253 Universal Application Self Make Kit
37-2911 32-0254 1980-84 FLH, 85-99 FXST, 91-98 FXD

32-9361
37-9062
Spark Plug Wire Clamps available in pair for 7 or 8mm wires.
VT No. Size Finish
37-9062 7mm Chrome 32-9360
37-9072 7mm Alloy
37-2911 8mm Chrome 32-9362
37-2912 8mm Alloy
32-0648
32-0650 32-9363
Accel Thundersport 5mm Ignition Wire features half the
diameter of stock wire and is extremely flexible. Easy to run
through cylinder heads, rocker covers and frame tubes for a
hidden look. Packaged with two 5 foot leads, coil ends and
90° spark plug end. Coil end must be terminated. These
wires are a 5 mm high gloss silicone wire that is rated for over
550° F and 150 ohms per foot.
VT No. Color
7 mm 7 mm 32-9360 Black
32-9361 Yellow
Universal Wire Sets are 40” long with double 90° spark boots.
32-9362 Red
Simply cut to the desired length and install coil terminal clips
32-9363 Blue
supplied. Available in copper or suppression core.
Spark Plug Wire Tool strips 7 and
VT No. Color Type
8 mm ignition wire, crimps spark
32-0647 Yellow Suppression
plug and distributor terminals.
32-0648 Yellow Copper
VT No. 16-0514
32-0650 Orange Copper
32-0651 Black Suppression
32-0696 Black Copper
Lightning Bug Spark Wire
32-0717 90° Wire Terminal
Ends are neon gas filled, glow
7804-6 as strobe lights.Fit plugs with
screw terminal fittings only,
pair.
VT No. Color
32-1552 Blue
32-0670 32-1551 Red

Replica Spark Plug Cable Set replaces 31965-30 rubber


molded ends for 1930-60 Twins. Order coil packing, nuts and
washer kit separately.
32-0670 Wire Set
7804-6 Plug and Packing Kit
32-0813 Plug Boot Set

626
32-0031 Wire Sets
Sumax by Taylor Colored 8mm Plug Wires are pre-cut and
have the plug/coil boots and terminals already installed.
Designed for electronic ignition, but also work great on point
types.
Color 1965-84 1982-94 1980-98
FX-FL FXR FLT
10.4 mm
Sumax 10.4 mm Thunder Volt 50 Black Wire Sets feature a White 32-7131* — —
ferrite spiral wound coated core that is a blend of copper/nick- Red 32-7231* — 32-7233
el alloy bonded by a conductive acrylic latex cover. This Purple 32-7331* — 32-7333
process is designed to reinforce and assist in holding core Blue 32-7631* — —
resistance to 50 ohms. The fat 10.4 mm (.409”) wires also fea- Black 32-7031* 32-7035 32-7033
ture three layers of pure zimplex silicone, 600 degrees of heat Yellow 32-7431* — —
protection, 102,000 volts dielectric strength with a tightly *Note: with coil adjacent to oil tank Dyna Glide.

CLASSIC
woven heat treated fiberglass braid and black pro boots bond-
ed to the black with gold lettering wires.
Universal 8mm Pro
VT No. Fits 8 mm Spark Plug Kits fea-
32-0031 1971-84 FX
32-5608 12” Universal 2 pc with 90° boots ture 24” wire leads with
32-0033 1980-84 FLT-FLTC-FLHT either 90° or 180°
molded plug boots and
straight coil boots with
brass terminals. Wires
feature the Spiro-Pro
design which provides
10 times the firepower
8.8 mm of carbon core wires
and heat protection to
600F. Works with electronic or points style ignition. All wires
have a resistance factor of 350 ohm/ft. Great for magnetos,
Accel 8.8mm Custom-Fit Ignition Wire Sets are available in
distributors or dual plug heads.
300+ or custom fit.
90° Kits Color
300+ Custom Fit
32-6081 Black
Black Yellow Black Type/Fits
32-6181 White
32-9100 32-0654 32-8043 L1978-84 FLH,
32-6281 Red
L1978-84 FX-FXE-80,
32-6481 Yellow
1983-84 FXWG
32-6681 Blue
32-9101 32-0653 32-8045 1965-E78 FL-FLH,
32-6381 Purple
1971-E78 FX-FXE
32-6085 Black (180° Kit)
32-9104 32-0657 32-8049 1980-84 FLT-FLHT-FLHTC
Splitfire Dual Mag Black 7mm
8mm V-Twin Wire Set
Wire Sets incorporates two premi-
— 32-0660 — 1965-83 FL-FX
um magnetic suppression core con-
42” Accel 8.8 Wire Sets have the ductors, which are protected by a
ends terminated with a 90° or a vari- layer of braided fiberglass and a
angle boot and come with a hard- 100% pure silicone outer jacket. Fits
ware kit which includes terminals, 1965-84 FL, FX.
boots and instructions. VT No. 32-2071

VT No. Color Type


32-9248 Black Variangle Suppression
32-9250 Black 90° Suppression
32-9252 Yellow VariangleSuppression
32-9253 Yellow VariangleCopper
32-9254 Yellow 90° Suppression
32-7536 Yellow 90° Copper

627
Spark Plug
Accel Spark Plugs are available in U-Groove or Platinum type. U-Groove features a U-
shaped electrode, sintered alumina insulator and a copper/nickel alloy electrode. Platinum
type features a Platinum tip electrode and a pure copper center electrode.
Engine Fits Pk No. Gap Plug U-Groove Platinum
Shovel 1982-84 FL-FX 2417 .040 997 32-0148 32-9244
1340 1978-81 FL-FX 2410 .040 32-0144 —
Hotter 2410A .040 496 32-0146* 32-9239
1200 1975-80 FL-FX-FXS 2410 .040 32-0144 —
with Electric Ignition 2410A .040 496 32-0146* 32-9239
1975-77 FL-FX-FXS 2403 .040 32-0236 —
without Electric Ignition
Hotter 2403A .025 116 32-0143 32-9237
1948-74 FL-FX 2401 .025 137 32-0141 —
2401A .025 138 32-0153* —
*Note: Heat range warmer than the stock kit listed.

Bosch Spark Plugs sold in pairs. Available in Super, Platinum and Silver type.
Super: Copper core, nickel, plated electrode and polled threads.
Platinum: Platinum center electrode, tapered ground electrode and lower ignition voltage require-
ment. Silver: Hard silver center electrode, extended service life.
Platinum +4: Four Yttrium-enhanced ground electrodes pure platinum center. Electrode never
requires gapping.
Engine Fits HD# Super Platinum Silver Platinum +4
Shovel 1982-83 FL-FX 5R6A 32-1220 32-1226 32-1221 32-1228
1340 1980-81 FL-FX
1984 FXE-FXWG
1978-79 FL-FX
Shovel 1975-80 FL-FX 5R6A 32-1220 32-1226 32-1221 32-1228
1200 1948-74 FL-FX 3-4 32-1222 32-1227 — —

32-8915 32-8906

SplitFire Spark Plugs incorporate a patented Split -V


Electrode which creates an aggressive flame kernel for Factory Spark Plugs. Most have copper coated electrodes for
improved combustion efficiency. Pairs. Split Fire3® features foul resistance. Sold in pairs.
three platinum surfaces and a fine wire tip that requires less VT No. OEM Mfg# Year Model
voltage to fire. 32-8901 31629-78 4R 1948-74 FLH-FX
Heat 32-8918 32301-60 3-4 1948-74 FLH-FX
SplitFire3 Standard Range Fits 32-8904 32303-47A 3 1948-74 FLH-FX
32-8915 32-8923 Standard 1948-74Shovel 32-8906 32311-83 5R6A 1974-84 Shovel
32-8916 32-8913 Standard 1975-81 Shovel 1200-1340 32-8907 32312-78A 5RL 1975-84 Shovelhead
32-8917 32-8914 Cold 1975-81 Shovel 1200-1340 Chrome Spark Plug
Holder clamps to the
Chrome Sparkies to fit perfectly rear frame tube on
on a spark hex for Big Twin 14mm, Rigid Big Twins
pre1999 models, pair. behind the oil tank.
VT No. 37-8952 Holds 2 spark plugs.
VT No. 42-0318

628
Spark Plug
Champion Spark Plug Application Chart
Available in Copper Plus style.
Copper Plus Copper Plus
Engine Fits HD# Gap Champion Qty VT No.
Shovel 1982-83 FL-FX 5RL .040 RN13LYC 6 32-7541
1340 1980-81 FL-FX 5R6A .040 RN12YC 4 32-7540*
1984 FXE-FXWG 5RL .040 RN13LYC 6 32-7541
1978-79 FL-FX 5R6A .040 N12YC 4 32-7602
Shovel 1975-80 FL-FX 5R6A .040 RN12YC 4 32-7540*
1200 1948-74 FL-FX 3-4 .025 RJ12YC 4 32-7543
1948-74 FL-FX .025 RJ14YC 4 32-8074**
*Note: RN13LYC may also be used
**Note: One heat range hotter than stock replacement plug

HeliCoil Spark Plug Insert replace stock

CLASSIC
inserts in 1966-74 Shovelhead heads.
Replaces 16725-66A, sold each.
VT No. 16-0043

HeliCoil Sav-A-Thread repairs spark plug holes Autolite Platinum Plugs.


for 14mm short or long reach plugs on aluminum 10 pk Pair
heads. Includes items pictured. No drilling VT No. Autolite# Fits
necessary. — 32-9231 AP4265DP2 1978-81 1340cc All Models
VT No. Item U/M 1975-80 1200cc FLH-FX-FXE-
16-0044 Complete Kit Kit FXEF-FXF
16-0043 1/2” Insert Each — 32-9234 AP4275DP2 1948-74 1200cc All Models
16-0042 3/4” Insert Each Autolite Standard Spark Plugs
10 pk Pair Auto# H-D# Fits
Spark Plug Indexer fits 14mm plugs allows elec- 32-9296 — 4275 3-4 1948-74 Pan & Shovel
trode to be placed 32-9297 32-9298 4265 5RL 1975-84 Shovelheads
in proper position. 5R6
VT No. Item 5A6A
16-0623 Tool
16-0676 Index Washer, 30 Assorted

18mm Plugs

Spark Plug Cool Fins fit early


spark plug with screw type termi-
nal to fit 14mm or 18mm. Late
accessory.
VT No. 49-0176

49-0976 Kit
18mm Spark Plugs.
18mm Spark Plug Conversion Nipples feature replica air VT No. Brand U/M
cooled styling when used with standard D-16 inner plug, avail- 32-7546 Champion 6
able separately. Pair. 32-1225 Bosch 2
VT No. Item
49-0976 Conversion Set
32-7546 D-16 Plugs (6)
16-1513 Tool
Adapter Set allows 14mm plugs to be
used in earlier heads with 18mm spark
plug threads.
VT No. 32-0057

629
32-0013
Electric
Start Kits
Electric Start Kits, V-Twin
Original Development since
1978!

Electric Start Conversion Kits


fit Big Twin 4-Speed model 1965-
84. Kits include Hitachi or
Prestolite starter, chrome battery
box, solenoid, starter housing,
relay, related hardware and
brackets. Existing clutch drum
must have starter ring gear 32-0007
attached or purchased and
installed separately. Battery side
cover and top strap not included.
Chrome kits include a chrome
starter motor and a chrome sole-
noid.

Standard Chrome Type Model Year


Starter Ring Gears for replacement
32-0005 32-0013 Prestolite FLH 1965-69
on stock clutch drums only. Fits 1965-
32-0000 32-0007 Hitachi FXE 1971-79
85 Big Twin, 66T, Weld on.
32-0014 32-0015 Hitachi FXE 1980-84
VT No. 18-1135
32-0001 32-0009 Prestolite FLH 1970-79
Note: Bevel edge is for welding (out-
32-0016 32-0017 Prestolite FLH 1980-81
side) teeth side.
32-0018* 32-0019 Hitachi FLH (Belt) 1982-84
32-0004 32-0008 Hitachi FXB 1980-84
*Note Fit Belt/Chain Drive.

Starter Covers
Chrome Starter Covers.
42-0020
VT No. OEM Type Model
42-0413 31565-67 End Prestolite 1967-80 FL
Hitachi 1973-80XL
42-0872 31524-80 End Prestolite 1981-85 FL
42-0413 42-0872 42-0409 31587-80 End 1980-85 FLT
42-0992 42-0410 42-0992 31535-91 End 1991-up BT
42-0020 31507-87T Wrap 5-Speed 1984-88 FLT
1986-88 FXST, 83-88 FXR
42-0412 31350-83T Wrap Prestolite 1966-82 FL
42-0412 42-0410 31351-83T Wrap Hitachi short 1974-E76 XLH

630
Hitachi Starter
Complete Hitachi
32-7761 Type Starter
Assembly avail-
able in black or
chrome finish.

32-0099

Hitachi Type High Torque


Starter Motor features 1.4 Hitachi Type Starters are replicas for 1974-88 FXE, 1982-84
kw design that generates FL, 1983-88 FXR-FLT and 1984-88 FXST. Parts interchange
more power and shaft with original, 5” overall body length.
speed than original type .8 VT No. OEM Item
kw starter. 32-0099 32-7760 31570-73 Complete, Black
includes housing to mount 32-7761 31570-73 Complete, Chrome

CLASSIC
to 1979-84 BT with rear 32-0306 31580-73 Armature
chain drive. 32-0307 31582-73 Brush Set
1.4 kw 32-5122 Black 32-0308 31579-73 Field Coils
32-5123 Chrome 32-0059 31576-73 Thru Bolts
32-0553 32-0099 Chrome 12-0347 31583-73 Bearing, Drive End
Hitachi Starter Hardware Kit 32-0309 Com. End, Bushing
includes brushes, holder, 32-0553 Rebuild Kit
springs, thru bolts and insulator Includes Brushes, Holder, Springs, Thru Bolts, Insulator, Com.
commutator end bushing for End Bushing
1973-88 Big Twin. Starter Brush Spring for Hitachi Starter Motors
VT No. 32-0553 1973-up.
Chrome Starter Motor Brackets.
VT No. OEM Fits Year VT No. OEM Years
31-3948 31479-83 FXR 1983-89 13-0223 31593-73 1973-80
31-0233 66098-82 FLH 1982-E84 13-0224 31593-81 1981-up
31-3948
31-0233
31-0164 31-0164 66225-73 FXE 1973-84 13-9157 31557-81 1981-up, Compression

Prestolite Starter
32-5121 32-0289

32-7525 32-7524
Prestolite Type Starter Motor replaces Prestolite starter used
on 1966-81 FL models. Chromed unit is completely chromed. 6” 1.4 kw
overall body length.
VT No. OEM Item Prestolite Type High Torque Starter Motor feature 1.4 kw
32-7524 31458-66A Complete, Chrome design that generates more power and shaft speed than the
32-7525 31458-66A Complete, Black original type .8 kw starter. 32-0289 includes housing to mount
32-0303 31542-66 Armature to 1965-79 BT.
32-0304 31540-66 Field Coil Set VT No. Finish
32-0592 31535-66 Thru Bolts 32-5120 Black
12-0325 31539-66 Bearing 32-5121 Chrome
32-0289 Chrome
Prestolite Starter Motor Repair Kit Chrome Starter Motor Bracket. Replaces
fits L1966-82 FL (except 82 31476-66. Fits 1966-84 BT, Prestolite.
Classic), L1966-73 GE (servicar). VT No. 31-0148
Replaces 31534-66, 31537-66 and
31541-66. Includes all parts pic-
Prestolite Starter Field Coils for 1966-81
tured.
FL.
VT No. OEM Item
VT No. Type Brand
32-7539 Kit Complete.
32-0304 Stock VT
32-0301 31537-66 Brush Holder
32-0680 High Torque Accel
32-0302 31541-66 Brush Set
13-0120 31534-66 Springs, 10 pack

631
Starter Housing 1965-84 FLH-FXE 4-Speed
43-9150
1982-84 FLH Classic
1980-84 FXSB
43-9153

Starter Shaft Related Parts fit 1965-84 FX-FLH 4 Speed


Starter Shaft Related for 1982-84 FLH classic, 1980-84 FXSB model. Starter housing fits chain drive models only.
with Hitachi Starter. VT No. # OEM Description
VT No. # OEM Item 43-9150 Kit 1965-69 Prestolite
43-9153 A-R Kit 1980-84 FXSB 43-9151 Kit 1970-84 Prestolite
1982-84 FLH 43-9152 Kit 1970-84 Hitachi
12-1174 A 334A Roll Pin 12-1174 A 334 Roll Pin
12-0317 B 9062 Housing Needle Bearing 12-0317 B 9062 Housing needle bearing
12-0934 C 11039 Retaining Ring 12-0318 C 9063 Cover needle bearing
17-9991 D 31300-80A Shift Lever 12-0934 D 11039 Collar retainer ring
17-0019 E 31310-80A Starter Shaft 17-0088 E 11041 Shaft spacer
17-9985 F 31311-80 Spacer, Shaft 14-0501 F 11101 O-Ring deflector plate
17-1505
12-0569 G 31312-80 Shaft Nut 12-2111 G 24811-59A Housing Stud
12-9916 H 31313-80 Retaining Ring 32-0638 H 31443-65A Accel Starter Drive
15-0655 I 31320-80 Housing Gasket 17-1507 I 31445-65 Gear Lever
15-0656 J 31321-80 Cover Gasket 43-9120 J 31465-65 Housing 1965-E79 FL
17-9938 K 31340-80 Shaft Gear Prestolite 1971-72 FX
17-1505
14-0156 L 31341-80 Oil Shaft 43-9121 J 31572-73 1973-79 FXE Hitachi
17-9992 M 31387-80 Housing, 1982-84 Classic 43-9122 J 31572-79 1979-up FX Hitachi, 80-83 FLH
17-9993 N 31397-80 Housing Cover 43-9123 J 31465-79 L1979-84 FLH Prestolite
32-0639 O 31443-65A Bendix Drive 17-1506 17-1506 K 31478-65A Pivot Lever Bolt
17-1506 P 31478-65A Pivot Bolt 17-1511 K 31478-65A Pivot Lever Bolt, Chrome
17-1504 Q 31502-65 Thrust Washer 17-9900 L 31482-65 Starter Shaft, 1965-69
17-1502 R 31503-65 Shift Collar 17-0085 L 31482-70 Starter Shaft, 1970-84
17-1508 N 31485-65 Gear, Starter Shaft
17-0081 O 31493-67 Nut, Starter Shaft
Installed 17-1503 P 31501-65 Housing Thrustwasher, 65-69
17-1504 Q 31502-65 Thrustwasher outer cover
17-1502 R 31503-65 Shifter Collar 1965-69
17-1505 R 31503-70 Shifter Collar 1970-84
17-0084 S 31530-65A Nut & Spacer L.H. 1965-84
17-9936 T 31531-69 Spacer 1965-82
17-0509 U 60516-65A Oil Deflector Plate
Primary Case Saver protects inner case and starter housing 15-1064 V 60559-80 Gasket plate
area which is damaged by drive chain. Reinforced nylon. 17-0237 Kit P, C, L, R, D, E, Q, G, S; 1965-69
VT No. 19-0415 17-0238 Kit P, C, L, R, D, E, Q, G, S; 1970-84

632
43-9151 Shown Starter Housing Kits
Starter Housing and Hardware Kits include housing, shaft, gear, arm,
pin, starter drive and related mechanical hardware only. Note: Starter and
electric components not included.
VT No. Model Type
43-9151 1970-84 BT Prestolite
43-9152 1970-84 BT Hitachi
43-9153 1980-84 FXSB Hitachi
1982-84 FLH
Starter Shafts and Spacers.
VT No. OEM Fits 43-9165 17-9990
17-0085
17-0085 31482-70 1970-84 BT
17-0019 31310-80A 1982-86 BT
with rear belt drive
17-9983 33120-79 1980-85 FLT-FXR
17-0084
17-0084 31530-65A 1965-84 BT, Nut & Spacer

1965-88 Housings

CLASSIC
32-0991 32-0992

17-1508

32-0990 32-0993 43-9120


1979-84 FLT-FXR
Starter Shaft Housings are available as kits that include bear-
ing and mounting bolts or as housings only.
Housing VT No. OEM Starter Model
Only Kit
32-0990 43-9120 31465-65 Prestolite 1965-E79 FLH,
1971-72 FX
32-0991 43-9121 31572-73 Hitachi 1973-E79 FXE
32-0992 43-9122 31572-79 Hitachi L1979-84 FXE,
1980-83 FXWG Starter Related Hardware.
32-0993 43-9123 31465-79 Prestolite L1979-82 FLH VT No. OEM Item
Starter Drive features high strength five roller 43-9165* Kit 1979-84 A, B, C, D, E, G, H, I, K, L, M
clutch, stainless steel springs, hardened ramped 12-0317 9062 A Housing Needle Bearing
clutch receivers, premium bronze bushing and fac- 12-0318 9063 B Cover Needle Bearing
tory pre-lubing. 1965-88 BT. Replaces 31443-65A. 12-0934 11039 C Retaining Ring, Collar
VT No. Brand 32-0638 31443-65A E Bendix Drive
32-0638 Accel Heavy 17-1508 31485-65 F Gear 1980-85
32-0639 Volt Tech 17-9986 31491-79 G Shift Lever, Starter FLT-FXR
32-2506 Volt Tech Heavy Duty 17-0081 31493-67 H Nut for Shaft
17-9987 31495-79 I Pivot Pin FLT-FXR
17-0238 17-9988 31497-79 J Housing, 1980 FLT
17-9989 31497-81 J Housing, 1981-E83
17-9990 31497-83 J Housing, 1983-85
17-9995 31572-86 J Housing, 1986-88
17-1504 31502-65 K Thrust Washer
17-1502 31503-65 L Shift Collar
17-9983 33120-79 M Starter Shaft, 1979-84 FLT-FXR
17-9984 33121-79 O Spacer, Shaft, FLT-FXR
Starter Shaft Assemblies include shaft, drive nut, collar, bear- 17-9985 31311-80 O Spacer FXST
ing and thrustwasher. Drive not *Note: Order appropriate housing to complete assembly.
included. Order starter drive sepa-
17-9990 17-9995 17-9988 FLT Starter
rately.
Housings. Order
VT No. Year Model
bearing separately.
17-0237 1965-69 FL
VT No. Year
17-0238 1970-84 FLH
17-9990 1983-85
17-0239 1980-84 FXB
17-9995 1986-88
1982-84 FLH
17-9988 1980 only
17-0241 1984-85 FXST
12-0317 Bearing
17-0242 1986-88 FXST

633
Electric Start Kits and Covers
32-0697

32-0956
Installed

Starter Solenoid Kit fits 1965-84 FL-FX and 1984-88 FXST


models. Kit includes chrome or zinc solenoid, outer and inner
rubber boot, foam gasket, bolts & spacer.
VT No. Finish
32-0697 Zinc
32-0698 Chrome

32-0699 32-0633
The Lever Starter System is
made from CNC billet alu-
minum and assembled with
accurate components. Unit fits
4 speed electric start models
from 65-88 with separate
starter solenoid. This hand
operated system will always
Starter Solenoid replaces 71469-65 used on 1965-84 FL-FLH work, it mounts in the place of
models. the starter solenoid, just pull
VT No. Brand Finish 32-0956
the lever and go.
32-0699 Volt Tech Zinc VT No. 32-0956
32-0633 Accel Zinc
32-0632 Accel Chrome A
C
5-Speed Starter Solenoid replaces 31489-
79. Fits 1979-88 FLT’s and 1982-88 FXR’s.
Note: 1984-88 5-Speed FXST use 4-Speed
style solenoid.
B
VT No. Finish Brand
32-0636 Zinc Accel
32-0637 Chrome Accel
32-0986 Zinc VT D
32-0637

32-7571 F
E
42-0400 includes rubber boot.
Chrome Solenoid Body Covers.
VT No. # OEM Years/Models
28-0117 A 31475-77 1965-88 Big Twin, Black
28-2017 31475-77 1965-88 Big Twin, White
28-2019 31475-77 1965-88 Big Twin, Grey
Solenoid Plunger Hardware fits 1965-88 solenoids. 42-0401 B 1965-82 Big Twin
VT No. # OEM Item 42-0089 C 94886-83TA 1965-84 FX-FL 4-Speed
32-7571 Kit All Listed 1986-88 FXST-FLST 5-Speed
12-1176 A 255 Roll Pins 42-9928 D 94869-87 1980-88 FLT-FLHT-FXR 5-Speed
12-1177 F 600 Roll Pins 42-0400 E End Cover 1965-88 FL-FXE-FXR-FLT
12-1178 E 601 Roll Pins 42-0025 F 31355-88 1979-88 5 Spd FXR-FLT
12-1180 E 614 Roll Pins
Accel Solenoid
32-0590 G 31435-65A Plunger
Rebuild Kit.
13-0118 C 31438-65A Over-Run Spring
Complete overhaul
32-0591 B 31439-65 Retainer, 1965-84
for 71469-65 and
13-0119 H 31440-65 Return Spring
31489-79 solenoids,
28-1997 D 31441-65A Plunger Boot
stock and aftermar-
28-2256 31441-65 Plunger Boot
ket.
32-0318 J 31452-65 Spacer, each
VT No. 32-0634
15-0181 I 60645-65 Gasket
634
B C
D
F
2546-1
Starter Relays
A A B 32-0642 C
E
2547-1
H
I K
2545-1 32-0740

G 32-0643
D

2490-1 2450-1 2449-1

2491-1
2492-1 Starter Relays
2489-1
VT No. # OEM Fits
Control Cable/ Wire Loom Clips are of formed spring steel with
32-0640 A 71463-73A 1974-79 FL, 85 FX
parkerized finish, sold each. Check parts book for proper fitment.
Accel L84-E85 FLT-FXR
Colony VT No. # OEM Fits

CLASSIC
32-0641 B 71463-73A As Above V-Twin, Replica
2546-1 32-0558 F 9977A 1950-60 BT Neck
32-0642 C 31506-79 1980-90 All Accel
32-0347 B 9977 1936-49 BT Neck
32-0740 C 31506-79 As Above Genuine Bosch
32-0351 C 9977-46 1946-47 BT Bull Neck
32-0738 D — As Above with Weather Proof Skirt
2547-1 32-0361 1946-E47 BT Bull Neck
32-0643 71455-67 1967-E68, L71-74 XL
2545-1 32-0359 I 9977-46A L1947 BT Bull Neck
32-0185 G 71455-67 1967-E78 Replica
32-0348 A 9983 1936-57 BT Taillight Left
Start Boost Relay will boost 12V voltage drop in
Upper Frame Tube
single fire ignition applications during cranking will
2490-1 32-0349 H 4728-30A BT & 45 Center Post, 11/4”
allow full battery voltage to the module and coil.
32-0350 G 9976 45 Rear Frame, 4 pk
VT No. 32-3000
32-0356 D 1602-30 1” ID Handlebar
2450-1 32-0352 E 9979 1936-69 BT Frt Frame Leg
(Generator Wire)
37-0268 K 56626-37 Timer Cable 1937-46, 11/8” ID
2449-1 9976 Cable Clamp
2450-1 9979 Wire Clip 32-8036
2489-1 10012 Frame Head 1961-84 32-8041
2491-1 4727-30 Wire Clip
2492-1 4727-23 Wire Clip
Vinyl Coated Cable Clamps can be mount- Starter Relay Connectors
37-8129
ed to frame fork or fenders to help route VT No. OEM Fits
cable wires or brake lines. Mount hole avail- 32-8036 72046-79C 1979-up All Twins
able in 1/4” or to fit #10 screws (.200). 32-8041 4-lug 1973-78 All Twins when using
VT No. Qty I.D. Mt. Hole 1979-90 type starter relay
37-8128 10 1/4” 1/4” 32-8042 5-lug As Above
37-8129 10 3/8” 1/4” Note: 32-8036 includes crimp style connector ends and
37-8130 10 1/2” 3/16” 32-8041 and 32-8042 includes pigtail harness.
37-8132 10 1/2” 1/4”
42-0552
37-8904* 25 7/16” .200”
37-0832 5 3/8” .200”
37-8905 25 1/2” .200”
*Note: Uncoated. 42-0313
Chrome FLH Starter Relay Cover Kit includes hardware.
Replaces 66425-68. Use on 1965-84 FL-FLH.
VT No. Style
D D
42-0313 Smooth
42-0552 Chrome Spirit
Center 37-8680
42-0553 Gold Inlay Spirit
Control Cable and Wire Clamps are zinc plated spring steel, Ground Clamp attaches to oil line on 1936-40
packs of 10. models, each.
VT No. D-Tube Size A-Wire Size VT No. 31-0275
37-8677 1” Side 3/16”-7/32”
37-8678 11/4” Side 3/16”-7/32” Zinc Plated Strap Clamps with 9/32” hole, sold in 10 pk.
37-8679 1” Center 3/16”-7/32” VT No. U Size VT No. U Size
37-8680 1” Center 5/16” 37-9138 5/16” 37-9141 9/16”
37-8681 1 1/8” Center 5/16” 37-9139 7/16” 37-9142 5/8”
37-9140 1/2”

635
Switches
1982-95 Switch Kits
A 32-8003 D 32-9069
B 32-0555 32-0556

32-0554
D
32-0447

32-0573
E 32-8002 32-0533
37-8967
V-Twin Replica Handlebar Horn Dimmer and Directional
Switches feature cloth covered original style wiring, chrome plat-
32-7782 ed housing and stainless screws. Army style are O.D. painted.
1982-95 Handlebar Switch Kit includes complete right and left VT No. OEM Type Position
switch assemblies, brake light switch, mounting screws and clips. 32-0554 71800-26A 2 Wire Horn —
Black Chrome OEM Item 32-0447 71800-26 1 Wire Horn —
32-8000 32-9070 71599-92 (A) Left turn signal 32-0555 74840-29 Dimmer Switch 2
32-8001 32-9067 71589-92 (B) Engine, Stop-Start 32-0466** 74840-29 Dimmer Switch, Army 2
32-8002 –– 71591-92 (C) Right turn signal 32-0556* 70058-50B Directional Switch 3
32-8003 32-9069 71597-92 (D) Dimmer & Horn 32-0573 70058-50 Directional Switch
32-7782 –– 71590-92 (E) Stop switch, front 32-0533* 70058-50B Dimmer Switch 2
32-8084 32-9208 Kit 1982-up Switch Kit *Note: With side exit wires.
includes A, B, C, D, E **Note: Does not include wires.
37-8966 –– 2907 25 screws pack
32-0442
37-8967 –– 31557-93 Mount clips, 10 pk

1972-81 Switches
32-0557

32-0406 32-0405 32-0400


A-Chrome Button For Handlebar. Use for horn and start
32-0403 32-0404 32-0402
switch with PVC wires. Replaces 71800-26A.
Handlebar Switches for 1972-81 models. Available with or VT No. OEM Item Wire
without wire. *Note: 32-0395 is 32-0400 71800-26A Horn 2 wire
5 pack. 32-0557 71800-26A Horn 1 wire
W/o wire W/o wire With wire 32-0344 71800-26A Parkerized, Horn Button 2 wire
10 pack Each Each OEM Type Style 32-0442 71800-70 Starter 2 wire
32-0395* 32-0403 32-8933 71546-75A Hi-Low Rocker 37-0531 2626 SS Mount Screws for Above
32-0391 32-0404 — 71483-72 Plain Rocker
32-0394 32-0402 32-8931 71547-75A Run-off Rocker
32-0392 32-0406 32-8930 72001-69B Brake Button 32-0398
32-0393 32-0405 32-8919 71484-72A Starter Button
32-0393 32-0405 32-8920 71484-72A Horn Button 32-8085
32-0408 — — 71535-72 Long Button
32-0401
Cap 5/16” 1972-E1973
32-0407 — — 71534-72 Short Button Chrome Handlebar Switch available in 2 or 3 position type
3
/16” L73-81 with PVC covered wires. 2 position type used for Hi/Low
Switch Control Assortment for 1972-81 models saves time beam. 3 position type features off in middle and can be used
and money on dimmer, starter-horn button hardware. for Hi/Low beam or turn signal. *Note: Has Side Exit Wires.
Note quantities supplied.Included are the following: VT No. OEM Type
VT No. 32-0320 for entire assortment 32-0401 74840-29 2 Position without wires
Qty OEM Switch Qty OEM Switch 32-8085 — As Above
2 71546-75A Hi-Low 10 71535-72 Long 32-0398 70058-50B 3 Position
6 72001-69B Brake 10 71534-72 Short 32-0370* 70058-50B 3 Position
2 71547-75A Run-off 2 71482-72 Plain 37-0531 2626 SS Mount Screws for Above
6 71484-72A Starter & Horn *Note Has exit wires.
32-0423 32-9030 Universal Toggle Switches. Switch Clamp replaces 10001,
VT No. Type to attach switch to 1” handle-
32-0423 On/off w/leads bars. Set of 4.
32-9030 Spotlamp On/off w/o leads Switch Clamp VT No. 32-0397

Chrome Universal Dimmer Switch with


horn button, clamps on to 1” bar.
VT No. 32-0422

636
32-0847 Switches
32-9267 32-8109

32-0419
6 Post FLH Cast Ignition Switches include cover & 2 keys.
Replaces 71501-73, cover installed as noted.
VT No. Brand Top
32-0419 VT Cast Chrome Electronic Ignition Switch has smooth action &
32-8078 Replica Cast dependability of electronic switching. Eliminates original pole to
32-0847 VT Steel bar contacts found in original equipment switch. Withstands
Hardware vibration and corrosion, 6 pole type. Replaces 71501-73.
37-8916 2589 Terminal wire screw & washer, 25 pack Includes 2 keys & chrome switch cover.
37-8917 2625 Mount screw, 7015 washer, 25 pack 32-9267 features stainless internal construction.
32-0756 Wire Set Jumper VT No. Feature
32-8070 Smooth
32-0481

CLASSIC
32-9267 Stainless
32-8109 Silent
Hinge Switch features round key set.
Fits 6 post, 1973-95. Rear hinge.
VT No. Type
32-8077 32-0419 32-0480 Contact
32-0482 Electronic
32-0847

32-0480
Late Dash Plate Ignition Switch Spacers for spac-
ing dash base and switch in relation to tanks, packs
32-0449
of 10.
5 Terminal FLH Ignition Switches. VT No. OEM Size Type
VT No. OEM Type Years 39-0420 71027-68 .030 Dash
32-0455* 4527-36 Replica 1936-46 39-0421 71028-68 .060 Dash
32-0418 71501-36 Steel type 1948-67 39-0422 71029-68 .120 Dash
32-8077 91501-36 V-T 1948-67 39-0118 — .040 Switch
32-0481 — Side 1948-72 39-0169 — .220 Switch
32-0449 71501-36A Cast top 1968-72 Switch Covers fit FLH dash
32-0481 Round Key Side Term 1948-72 switch, chrome finish.
32-0419 71501-73 Cast Top 1973-84 VT No. Year/Type
37-8916 2589 Terminal wire 32-0396 1936-67 Steel
screw & washer, 25 pack 32-0396
32-0399 32-0399 1967-up Diecast
37-8917 2625 Mount screw, 49-0278 1936-67 Pin
7015 Washer, 25 pack
Chrome Stock Key Switch for ignition
*Note: Early type fits 1936-46 cat eye dash base.
and light switch for Super Glide,
31-0151 42-0525 replaces 71425-77 & 70124-75. Used
on all FX-FXS, 1982-94 all FXR.
32-0161 Includes two keys and mounting ring.

VT No. Type Year


32-0161 Replica 1977-98
42-0666 31-0262 32-0416 Stock Type 1977-98
32-0175 Replica 1973-76
Chrome Switch Brackets. Universal Key Switch includes mounting
VT No. Years Model ring and two keys.
31-0150 1978-84 FXE-FXS VT No. Type
31-0151 1936-84 Trans. Mount BT 32-0415 On-Off-On
42-0525 1982-90 FXR 32-0478 Off-On-Start
42-0666 1982-up FXR Cover 32-0479 Off-On-On
31-0262 Universal Weld On Ignition Mount accepts 32-0161
31-0150
switch.
Hi-Low Beam Switch Relay will allow the Hi-Low VT No. 32-0180
beam to be switched from one beam to another
using one wire momentary horn type button.
VT No. 32-0448

637
Switches 12-1402

32-0427
A B

D E
Neutral Switches are replica type, replaces the following FLH-
FX models.
VT No. # OEM Type Fits Speed
Oil Pressure Switches are precision calibrated.
32-0417 A 33900-59 Stud L1973-E79 4
VT No. OEM Year/Model
1979-98 5
12-1401 26550-38A 1939-68 45
32-9065 A As Above USA
12-1402 26551-39 1939-68 BT
32-0501 B 71507-64A Replica 1965-70 4
32-0427 26552-72 1941-84 BT
32-0539 71507-64B 1965-70 4
32-0818 Wire 1970-up BT
32-0500 C 71507-71 Blade 1971-78 4
32-0043 D 33901-79 Plunger 1979-84 4 Oil Pressure Switch Fitting replaces
15-0685 34043-80 — Gasket (10) 26569-58 for Big Twins. Allows use of 1/8”
NPT switch 32-0427 in early motors.
Screw Flag
VT No. 12-1403

Sealing Washers for Oil Fitting,


32-0425 32-0426 Pressure Switch, Relief Valve, Check
Hydraulic Brake Switch features heavy duty contacts and Valve, and Tappet Oil Screen in brass.
quality brass terminals.
VT No. Type Years Brand
32-0425 Screw 1951-70 V-Twin VT No. OEM Fits Type
32-0434 Screw 1951-70 Accel 14-0031 6156 1941-69 BT Adj. Screw
32-0426 Flag 1971-92 V-Twin 14-0032 6581 1954-78 BT Relief Valve Plug
32-0435 Flag 1971-92 Accel 14-0033 6377 1950-99 BT O-Pressure, 5 pack
14-0178 6375 1946-57 BT Pressure Sw +45 Banjo line

Flasher
33-0399

33-2198
33-0397
33-0398

33-2173
Flashers for turn indicator lights on 74” 6 or 12 volt.
VT No. OEM Item U/M
33-0399 68543-64A 12V, Round Ea
33-0848 12V, Round 10 pk
33-0916 68543-64C 12V, Round Solid State Ea
33-0397 68541-64 12V, (4 way) Ea
33-2198 As Above Rectangle, Replica Ea
33-2173 As Above Rectangle, Plastic Ea
33-0398 68543-61A 6V Ea
32-8925 Mount Flasher Ea

638
A B
Circuit Breaker
32-0414 32-0412 32-0458

32-8921

Terminal Boards (A) is preassembled, painted and properly 37-9069


insulated to eliminate grounding. Includes mounting studs. (B)
Fiber terminal plate mounts to forks behind headlight on FLH. 31-9952 32-8922
VT No. # OEM Fits
8005-12 A 72325-48 1948-69 Big Twin & 45
32-0321 B 72301-49 1949-57 Big Twin
32-0357 B 72301-49A 1958-69 Big Twin

CLASSIC
8823-10* 72341-48 1948-55 Mount Studs
8824-8 72341-56A 1956-82 Mount Studs
*Note: Studs attach terminal board and coil mounts. 8823-10
Frame Electrical Terminal Screws &
Fittings replaces 1523-26A on 1936-47
BT and 45’s. Includes insulators, screws Circuit Breaker are stock replacements.
and nuts. VT No. # OEM Amp Fits
VT No. 8942-14 32-0458 74586-70 30 1970-72 FL
32-0412 B 74594-71 20 1971-72 FX
Electrical Terminal Plates are pre-
32-0414 A 74589-73 15 1973-up FL, FX
assembled for main junction which
32-0413 A 74559-77 30 1978-up FL, FX
includes studs for mounting coil and
32-8921 C 74598-73 Connector Bar, each
auxiliary junction for headlamp wiring.
32-8922 69999-77 Connector Bar, each
32-8945 7
/8” C/C Connector Bar, pair
37-9069 D 7602 Nylon Nut, 10/32”, 25 pk,
12-0581 E 7629 Nut, 25 pk
VT No. # OEM Type Model 31-9952 F 9952 Mount Clip, 10 pk secures
9639-22 A 72300-70 Main 1970-77 BT breaker or flasher to fender
9817-15 B 72303-70 Headlamp 1970-74 FX 31-9964 G 8672 Rivet for Above
Ground Clamp attaches to oil line on 1936-40
models, each.
VT No. 31-0275
31-0493 31-0490
Terminal Boards Circuit Breaker Bracket available for 2 or 3 circuit breakers,
allows standard 15 or 30 amp breakers to snap firmly in place.
32-0502 Terminal Blocks with ter- Bracket has 1/4” holes 5” apart. Can be mounted to oil tank
minal studs. 10-24 thread. bracket or fender.
VT No. Term. VT No. Circuit Breakers
32-0880 32-0502 4 31-0493 2
32-0880 8 31-0490 3
32-0879 12 In-Line Fuse Holder has
32-0410 6” long wire leads.
32-0878 16 32-8946
32-0878 VT No. Type
32-0410 Fuse
32-8946 ATC Type

31-0484
32-9246
Terminal Block fits 1973-84 FLH.
VT No. OEM Item Year
Warranty
31-0484 72310-70 Bracket 1970-84 All Electrical Components sold as individual pieces or in kits are covered under our warranty
32-9246 72312-73 Terminal Block 1970-84 “Replacement Only” Provision. All electrical related item part numbers begin with a 32 prefix.
No credit will be issued for these items as they are exchange only.

639
Wiring
1970-up Wiring Kits feature plas- 32-4156
32-4156

tic wire in original factory color


codes, with all terminals applied, in
vinyl loom. Complete “Builders kits”
include handlebar, taillight, coil and
regulator wires, denoted by an *.
All other harnesses are main har-
32-0715
ness only. Handlebar and taillight 32-4157 32-4158
must be purchased separately for these kits. Main harness
include the main turn signal wires.
1970-up PVC Covered Wires
FL-FLH
VT No. OEM Application
32-0714* 70320-70 1970-72 FLH
32-0715* 70320-73A 1973-77 FLH
32-7569* 70320-78 1978-79 FLH
32-7568* 70320-80 1980-84 FLH Wire Plus Z1 Mini Mid Frame System designed from Bobber
FX-FXE-FXST-FLST and Chopper style bikes with a round oil tank or springs under
32-7550* 70326-71 1971-72 FXE the seat with no place to hide anything. This module is supplied
32-7551* 70326-73A 1973-74 FXE with a billet aluminum cover for visible mounting, holes for view-
32-7584* 70326-75 1975-77 FXE ing diagnostic light and measure 1.8” Width x 2”Height x .85”
32-9066 70353-78 1978-79 FXS Deep. Mounts anywhere in the oil tank area.
32-9074 70343-78 1978-79 FXE VT No. Type
32-8014 70214-80A 1980-85 FXWG 32-4156 Mid Frame System with harness for stock style han-
32-8091 69543-80 1980-84 FXS-FXB dlebar controls with or without turn signal on auto cancel
32-1118 69545-82A 1982-E84 FXR-FXRS-RT 32-4157 Mid Frame System with Chopper style harness for
32-0705 minimal system switches
32-4158 Mid Frame System with harness for stock style han-
dlebar controls. Includes separate 15 amp breaker and wiring
for connection of compression releases
32-4159

32-7555
Early Twins Wiring Harness Kits feature cotton braided wire
and asphalt loom. Order handlebar and taillamp wires separate-
ly.
VT No. OEM Application 32-4160
32-7581 — 1916-28 JD Electric Model
32-0700 4735-30 1930-36 VL-RL Wire Plus Z1 Standard Mid Frame System has same fea-
32-0701 4735-36 1936-37 WL-UL and FL tures as Z1 mini but supplied with longer billet cover and
32-0703 4735-38A 1938-46 WL-UL-G and FL includes lighting control module. Mount both modules in one
32-7555 4736-42M 1942-45 Army 45 compact location.
32-0704 70320-47 1947 WL-UL-G and FL VT No. Type
32-0705 70320-48 1948-57 UL-EL-FL-FLH & WL 32-4159 Mid Frame System with harness for stock style for
32-0706 7032-58 1958-64 FL-FLH stock style handlebar controls
32-0707 70321-65 1965-69 FLH 32-4160 Mid Frame System with harness for stock style han-
Early Wiring Components are cloth covered wire in 25 foot dlebar controls. Includes separate 15 amp breaker and wiring
length and harness loom asphalt type in 10 ft length. for compression releases.
Wire Loom
VT No. Color VT No. Size Item
32-8094 Black 32-8098 3
/16” I.D. Loom
32-8095 Red 32-8099 1
/4” I.D Loom
32-8096 Green 32-8900 3
/8” I.D Loom
32-8097 Yellow
Accessory Kits
VT No. OEM Type
32-7549 — 1949-69 Turn Signal Kit, Cotton Wire Plus Seat Post Mounted Models features chrome Billet
32-0524 — 1958-84 Turn Signal Kit, PVC construction with built in ignition switch. Mounts on seat post
32-9205 — 1965-84 Big Twin coil bracket on pre 1984 Big Twins and all customs using the
Small Starter Wire Set, PVC same style coil mount.
32-0163 70165-58 Battery Box to Ground 65-69 BT VT No. Type
32-0323 70018-77 Relay to Solenoid Wire 32-6640 Standard
32-0158 70169-70 Relay to Ground Wire 32-6650 Chopper
640
Harness
Components
39-0182 Replica Wiring
Harness /Dash
Base Assemblies
include complete
harness pre-wired
to dash base, 5 or
6 post key switch,
terminal box, horn
Ring Type Terminals. button, dimmer
VT No. # OEM U/M Item Gauge switch, headlamp
32-8015 A 9856 25 #6 eye 16-22 39-0187 connection, speedo
32-8016 A 9871 25 #6 eye 14-16
lamp socket and
32-8017 A 9857 25 #10 eye 16-22
front terminal board
32-8018 A 9902 25 #10 eye 14-16
32-8019 A 9866 25 #10 eye 10-12 when required.

CLASSIC
32-8020 A 9858 25 1/4” eye 16-22 Switch and wiring
32-8021 A 9862 25 1/4” eye 14-16 tested after final
32-8022 A 9863 25 5/16” eye 14-16 assembly.
32-8023 E 9945 25 5/16” eye 10-16
32-8101 A 9859 25 3/8” eye 16-22
32-8102 A 9864 25 3/8” eye 14-16
32-8103 A 9868 25 3/8” eye 10-12 Note: Order the appropriate
32-8104 A 9892 25 9/16” eye 14-16 factory service manual to
Flag Type Terminals facilitate wire harness
32-8025 B 9904 10 1/8” Female Spade installation.
39-0184

VT No. Type Year/Model Generator


Generator Models
39-0190 2-Light 1947 BT 3 Brush
39-0189 2-Light 1948 BT 3 Brush
39-0182 2-Light 1949-57 BT 3 Brush
39-0183 2-Light 1958 BT Neutral 2 Brush
39-0181 2-Light 1959-61 BT, Neutral 2 Brush
39-0188 3-Light 1962-64 BT 2 Brush
39-0184 2 Light 1939-46 BT 3 Brush
Big Twin Electric Start Models
39-0185 3-Light 1965-67 2 Brush
39-0186 5-Light 1968-69 2 Brush
39-0196 5-Light 1970-71
Connector Blocks. 39-0197 5-Light 1972 only
VT No. OEM Type 39-0187 5-Light 1973-77
32-8032 72043-71 Single Pin Insulator, 10 pk 39-0198 5-Light 1978-79
32-8033 72044-71 Single Socket Insulator, 10 pk 39-0199 5-Light 1980-84
32-9095 72035-71 2 Pin Insulator PVC Covered Taillight Wires fit 1970-up.
32-9094 72034-71 2 Pin Socket Insulator 32-9309 1970-72 FL, 1971-72 FX,
32-8034 72041-71 6 Pin Insulator 1973-77 FL
32-8035 72037-71 6 Pin Socket Insulator 32-9310 1973-77 FX-FXE
32-9097 70294-87 10 Pin Insulator 32-9311 1978-84 FL
32-9096 70293-87 10 Pin Socket Insulator 32-9313 1978-84 FX-FXE
32-9033 72276-74 12 Pin Insulator 32-0319 1965-84 Horn Ground Wire
32-9034 72278-74 12 Pin Socket Insulator Shrink Wrap Tubing. Cut to length,
thread the wires, carefully apply
heat and watch the insulation shrink
to a perfectly fit around the wires.
Easy to use, 4 foot length only.
VT No. I.D. Length
32-0125
32-0124 1/4” 8’
32-0125 3/8” 8’
32-8039 5/8” 4’

641
Alternator Kits 32-7781

32-0375

32-0796
32-7807
32-7500

“Volt Tech” Alternator Kit fits 1970-84 Big Twins includes sta-
tor, rotor with stainless liner “to seal magnets in place” except
32-7500 chrome regulator and mount kit.
VT No. Stator Amp
38 Amp 3 Phase High Output Alternator Kit features sealed 32-7781 Molded 18
rotor, stator and regulator. Features Deutsch connectors and 32-0776 Open 22
enclosed rare earth magnet rotor. Bolts in 1970-99 FX-FL. 3 32-0796 Molded 22
Phase offers better low and high speed output, delivering a 32-7500 Molded 22
smoother charge to the battery. 32-7807 Open 32
VT No. 32-0375

32-0758
Alternator Rotors feature vibration proof magnet construction,
32-7776 as magnets are held in place by stainless steel non-magnetic
insert for durability. *Note: Reinforced Spline Area.
VT No. Year Model Amp
22 Amp High Output Alternator Kits fit all 1988 and earlier
32-0758* 1970-90 FL-FX 23/32 Amp
models. Stock on all 1983-88 models. Replaces 29982-81.
32-0759 1976-99 FL-FX 32 Amp
VT No. 32-7776
Unmolded Molded

Stator Assembly Kit for Big Twins 1970-86 includes (2) 29988-
73 locks, (1) 29954-71 retainer, (4) 2653 screws, (2) 2216W Stators replace stock units for models listed in molded (M) or unmold-
ed (U) type.
screws.
VT No. Brand Pin Type
VT No. # OEM Item 1970-75 Big Twin, Replaces 29965-70, 18 Amp
32-0598 Kit Complete, all 32-8082 Volt Tech A U
32-0604 A 29954-71 Nylon Retainer, 10 pk. 32-9039 Accel A U
32-0603 B 2216W Screw, 10 pk. 1975-80 Big Twin, Replaces 29965-75, 18 Amp
37-8812 C 29988-73 Lock Plate, 10 pk. 32-0601 Volt Tech B M
37-8811 D 2653 Screw, Fillister, 7/8” 32-9040 Accel B M
37-9003 D 2712 Screw, w/Lock Patch, 7/8” 1981-88 Big Twin, Replaces 29965-81, 22 Amp
37-9126 2720 Screw, w/Lock Patch, 1” 32-0602 Volt Tech C (USA) M
Warranty 32-8081 Volt Tech C U
All Electrical Components sold as individual pieces or in kits are covered under 32-9042 Accel C U
our warranty “Replacement Only” Provision. All electrical related item part num- 32-9041 Accel C M
bers begin with a 32 prefix. No credit will be issued for these items as they are
exchange only.

642
Regulators
32-0780
Alloy

Black

32-0609 Chrome

Volt TechTM And Accel Solid State Regulators feature rugged aluminum alloy con-
struction. Accel Brand available in chrome, alloy or black stock finish with polished top fins
B or Volt Tech’s black or chrome finish. Provides more accurately regulated voltage under
A C
all electrical loads. All units listed carry the full replacement warranty by Accel or Volt Tech.
Accel Accel Accel Volt Tech Volt Tech Replace Lead # Fits
Black Alloy Chrome Black Chrome OEM Charging System Type
32-8060 — 32-0797 32-0614 — 74510-70A 38” A 1200 1970-75 FL-FLH, 1971-75 FX-FXE
12V/15 Amp Alt.

CLASSIC
32-8061 32-0609 32-0850 32-0615 32-0778 74512-79A 57” B 1200/1340 1976-80 FL-FLH,-FLH 80 FLT Classic
1976-80 FX-FXE-FXS, 80-FXWG, 12V 17.8 Amp Alt.
32-8067 — 32-0852 32-0667 32-0780 74516-86 57” C 1340 1981-84 FLH-80 Classic; 81-85 FX-FXE-FXEF-
FXS-FXB, 81-88 FLT-FLHT Classic, 82-88 FXR,
1981-86 FXWG 22 Amp.
32-8064 32-0607 32-0857 32-0619 32-0989 — All 12 Volt Generator Models
Battery Eliminator allows operation of Plug End & Wire Only.
Magneto models without battery, boost VT No. #
spark voltage when starting and prevents D Shown For 32-0593 A
light flickering at low engine speed. Reference Only. 32-0594 B
VT No. 32-0548 32-0595 C

Chrome Die-Cast Regulator Plug


Brackets 1970-99 Chrome Die-Cast Volt Pak
Retainer for Big Twin. Cover fits all stock rectifiers.
VT No. Year Engineered to improve cooling for
31-0737 1970-88 extended regulator life.Chrome finish
reflects engine and exhaust heat
Grooved to interlock with regulator
• 20% more fin area than stock
VT No. 42-0405
Plug Retainer replaces 45095-85 on all BT 1970-
A B Front Motor Mount Blocks
up 74-80 & Evo. Secures connector plug to alter-
act as nuts for front bolts and
nator plug in case, prevents faulty contact.
will mount regulator.
VT No. 13-0219
VT No. Type
31-0739 A
31-0635 B
Alternator Plug Retainer bolts to Chrome Regulator Mount Hardware Kits.
the front left motor mount bolt for VT No. Fits
1970-up Big Twins. 37-9257 76-84 FX-FL, 84-95 Softails,
VT No. Type 2046-8-P 91-95 Dyna, Allen
31-0538 Stainless 37-9258 80-95 FXR-FLHT, Allen
31-0857 Chrome 2046-8-P 00-up ST
31-0538
31-0167 31-0168
31-0172 31-0784 Regulator Mount
Brackets attach to
motor mount.
VT No. Type
31-0172 Zinc 31-0166
31-0784 Chrome Rectifier-Regulator Chrome Mount except where noted.
VT No. OEM Year/Model
31-0167 74533-70A 1970-75 FX-FL
31-0168 74533-75B 1976-86 FX-FL
31-0166 74529-79 1979-up FXR-FLT

643
Alternator Generator COMPACT
DESIGN
REPLACES

Conversion EARLY 6 OR 12
VOLT
GENERATORS

32-7528

Alternator Conversion Kit replaces original generator and reg-


ulator. Compact, high output alternator 31/4” long, weighing only
32-7528 3lbs. Features include high power output, 17 amp@1000RPM,
Installed billet housing, for strength and accurate alignment, stress proof
shaft which is stronger than stock. Includes alternator unit in
VT No. Item Brand chrome or black, voltage regulator and instructions. Fits 12V
32-7528 Complete Kit, Black Alt/Black Reg SF 1965-83 XL as well pre 1965 which have been converted to
32-0390 Complete Kit, Chrome Alt/Black Reg SF 12V electric, may be used on earlier models if generator bolt
32-0371* Complete Kit Black Alt/Black Reg VT holes in case are drilled out to 5/16. Cannot be used with mini
32-0372* Complete Kit Chrome Alt/Chrome Reg VT (12N55A-3B) battery.
Warranty Information
32-0667 Replacement Black Regulator VT Volt Tech Brand Electrical Products Warranty claims are serviced through our
31-0172 Regulator Mount Bracket Missouri Facility. Cycle Electric warranty claims are returned to Cycle Electric Co
in Ohio. Allow extra time for claims. All electric items will be repaired and replaced
*Note: Feature Built in Voltage Regulator at manufacturer’s discretion, and no credit will be issued for these returns.

Generators
2-Brush Style
Generators with 32-0207 32-0208
built-in regulators
by Cycle Electric or
Volt Tech brand. All
styles fit 1936-69
FLH including
Flatheads. On
pre1958 models 2-Brush Replica Generator by Cycle Electric or Volt Tech
case must be brand. All styles fit 1936-69 FLH including Flatheads. On
32-0790 drilled to accept pre1958 models case must be drilled to 5/16” to accept late
5
/16” size mount mount bolts. Order gear kit separately.
bolts. Order gear VT No. OEM Volts Type Finish
kits separately. 32-7526 29975-65A 12V CE Black
Order VT No. 32- 32-0208 29975-65A 12V VT Black
0206 for gear kit to 32-0207 29975-65A 12V VT Chrome
complete the instal- 32-0213 29975-61A 6V CE Black
lation. Units noted 32-0214 29975-61A 6V VT Black
as low output for 32-0204 BT Gear Kit 13 Tooth
use with VT No. 53- Mount Gasket fits 1958-84 2 Brush Generator.
0505 mini 12V bat- VT No. 15-0150
32-0787 tery. Regulator End Cover features solid
state components in generator end
cover. Cover with needle bearing
VT No. Volt Type Finish Brand installed black with fins for all 29975-
32-0212 12V Low Output Black CE 65A 12 volt and 29975-61A generators.
32-0785
32-0790 12V Low Output Black VT VT No. Type Type Brand
32-0787 12V Low Output Chrome VT 32-7768 12 Volt Black CE
32-9001 6V Standard Black CE 32-0795 12 Volt Black VT
32-0204 BT Gear Kit 13T 32-0785 12 Volt Chrome VT
2 Brush Generator Gear Kit is available as com- 32-9282 12 Volt Low Amp for use
plete installation kit. Kits include gear, deflector nuts. w/mini bat. 53-0505
Fits 1958-69 74 FL. 13 Teeth. 32-0786 12 Volt Chrome VT
32-0204 32-7767 6 Volt Black CE
VT No. Item Regulator End Cover by Cycle Electric to
32-0204 Kit replace the units on their generators, VT No.
32-0220 Gear Only 32-9001 6 Volt and VT No. 32-0212
12 Volt Low Output.
32-7762 12 Volt Low Output
32-7759 6 Volt
32-7762
644
32-0623 32-0621
Regulators & Relays

Delco-RemyTM are
32-0626 used under license
from General
Replica Mechanical Regulators for generator systems. Each Motors.
unit features heavy duty shock mounted steel bases, vibration
resistant internal wire connections, fiber and Mylar insulated
pads and large diameter contact surfaces. Replica Delco Remy 1938-57 Brush Relay features original
Black Chrome OEM Brand Type internal points contact construction with embossed cover.
32-0623 32-0624 74510-47A VT 6V 2 Brush VT No. Finish
32-0626 32-0627 74511-65 Accel 12V Bosch Type 32-0631 Black
32-0625 — 74511-65 Bosch 12V Bosch Zinc 32-0739 Chrome
32-0621 32-0622 74510-64 Accel 12V Delco Type
32-0995 74510-64 Delco 12V Replica 32-0056 32-7560

CLASSIC
42-0404 B

A C

Relay and Regulator Covers. Solid State Relay includes chrome cover, and allow use of
VT No. # Type Year Finish idiot light on all 3 brush generator applications 1937-69. 32-
42-0404 A Relay 1932-57 Chrome 0062 includes black cover.
42-0053* Relay 1932-57 Black VT No. OEM Year Brush Term
42-0448* Relay 1932-57 Chrome 32-0056 74750-38 1938-57 3 3
42-0058* Relay 1926-31 Black 32-0062 4785-26 1926-37 2
42-0442 B Regulator 1947-63 Chrome Solid State Relay Eliminator replaces mechanical regulator
42-0403 C Regulator 1964-69 Chrome on 3 brush generators, 1937-57. No more sticking relays and
32-0985 C Regulator 1964-67 Replica moving parts to wear out. Instructions. VT No. 32-7560
*Note: Replica Delco Remy Style
“Look-A-Like” Relay is exact
31-0593 shape and size of earlier 6V relay
and will mount the same.
Electronic design will function with
31-0170 2 brush generators.
VT No. Volt
Rectifier-Regulator Chrome Mount except where noted. 32-0071 12V
32-0071
VT No. Finish Year/Model Type 32-0067 6V
31-0170 Zinc 1970-78 XLCH Stock Relay Mount is of cast
32-0063
31-0593 Chrome Generator Mount Bosch aluminum with drilled and
tapped holes to mount
Chrome Solid State Regulator Mount relay on 1936-57 Big Twin
bolts directly to 2 brush generator housings OHV. Note: Must be
on Big Twin and Sportsters models. Fits welded on. Locating fix-
Accel and V-Twin finned type regulators. ture available separately.
VT No. 31-0207 VT No. Item
32-0063 Relay Mount
Replica 1958-69 FL Regulator Bracket 16-0728 Fixture
replace 74531-58. Circuit Breaker Screws to mount distributors and relay on
VT No. Finish 1936-64, 61, 74 & 80 models, 10 piece.
31-0171 Chrome VT No. Finish
31-0184 Zinc 8146-10 Cadmium
2329-9 Mount Kit 8145-10 Chrome
9684-10 Parkerized
28-0721
7130-10 Acorn
Rubber Wire Grommets
Black Nylon Tie Straps, 100
insert into fender to pro-
pack.
tect wiring, 25 pack.
VT No. Length
Chrome Nylon Tie Straps, 25 pack VT No. 28-0716
28-0710 4”
VT No. Length 28-0711 7 3/4”
28-0720 4” 28-0712 15 1/8”
28-0721 7”
645
3 Brush Generator
12V Field Coil and Armature
Conversions includes special
armature and field set to con-
vert 32E 6 volt generator to 12
B
volt 2 brush style. A
VT No. 49-0625
31-3955

Generator Hardware Kits include gaskets


and replacement hardware. Generator Mount Strap Chrome for 3 brush type.
VT No. 32-0228 VT No. # OEM Years Model
31-3955 A 30025-30 1932-52 45 and SV
31-3957 A 30025-36 1936-57 BT OHV
1932-57 Generator Positive Terminal Screw
49-0056 A As Above — Parkerized
Kit. 3 Brush type.
8214-7* B Mount Kit All Cadmium
VT No. 2126-12
9681-7* B As Above — Parkerized
Generator Gear Kit is available as *Note: Includes screw, shims and washers.
complete installation kit. Kits
Generator Brush Pole
include gear, deflector nuts and
Holder Screw
proper pieces for application. 1932-
VT No. 32-0211 VT No.
57, 3 Brush OHV, 14 teeth.
9520-4
VT No. 32-0205
Generator Brush Holder. Includes springs.
VT No. OEM
32-0240 1937-57 45 & UL Generator Gear 32-0211 30385-32 Brush Holder
Kit Parts. 32-0166 30012-32 Frame Screw, pair
VT No. OEM Item 9520-4 30280-18 Pole Screw Kit
32-0550 31071-37 14 T Gear 32-1852
12-0700 6743 .030 Armature Shim
12-1214 325 Gear Pin 12-0701 6743A .060 Armature Shim
32-0240 Kit includes Gear, Pin, 32-0216 31035-31 Oil Deflector
Spring & Dust Shield 32-0223 30851-32 Armature (32E)
32-0216 31035-31 Deflector 32-0232 30425-32 Brush Set (32E)
32-0233 30425-51 Brush Set (52E)
32-1852 30206-32 Field Coil Set (32E)
32-1853 30201-52 Field Coil Set (52E) 32-0232
15-0226 30138-30 End Cover Gasket
Generator Gears Only. 15-0410 31015-30 Housing Gasket
VT No. # OEM Teeth Use Generator Gaskets
32-0218 A 31070-30 14 Big Twin, 1936-57 OHV VT No. James OEM Item
32-0550* B 31071-37 14 Big Twin, 1937-57 SV 15-0217 15-1143 25811-11 Generator stud washer
12-1185 C 327 Gear Pin for 1911-85 FL, XL
12-1214 C 325 Gear Pin, Replica 15-0226 15-1021 30130-30 1937-48 Generator End Cover
13-0165 D 31040-31 Gear Spring, 1930-57 15-0287 15-1022 30143-30 1930-57 Generator
*Note: With Slinger Mount Gasket
15-0150 15-1023 30143-58 1958-69 Generator Mounting
Installation Instruction for VT No. 32-1852 3 brush 32E field coils.
Regulating Coil: Green and Black Wires. Green Wire to positive 15-0410 — 31015-30 1930-64 Generator
brush (relay) terminal. Black Wire to third brush swivel terminal. Bearing End
Shunt Coil: Red and Black Wires. Red Wire to negative brush termi-
nal. Black Wire to light switch terminal.

Generator Covers
Chrome Generator Covers. 42-0411 42-0414 42-0522
VT No. Model Years Type
42-0411 3 Brush 1932-57 End
42-0438 3 Brush Black End
42-0414 2 Brush 1958-81 End
42-0522 Hitachi 1982-84 End 42-0406
42-0406 2 Brush 1958-81 Body Wrap
42-0407 3 Brush 1932-57 Body Wrap

42-0407 42-0438

646
2 Brush Generator Repair
2 Brush Generator Gear Kit is available as com-
Generator Rebuild Kit. Complete as
plete installation kit. Kits include gear, deflector
shown, all small parts necessary for
nuts. Fits 1958-69 74 FL. 13 Teeth.
rebuilding a 6 or 12 Volt, 2-Brush
VT No. Item
Generator.
32-0204 Kit
VT No. 32-0431
32-0220 Gear Only
Replica 2 Brush Field Coils feature warp-free
2-Brush Generator Components available separately.
laminates and heavy copper core winding.
VT No. OEM Item
32-0164 30012-58 Bolt (2) Matched pair with lead.
32-0234 30426-58 Brush Set
32-0231 29913-82 Brush Set, Hitachi VT No. OEM Type Volt Brand
12-0581 7634 Terminal Nut 32-0229 30201-58A 58/61 6 VT
12-2120 30280-58 Pole Screw 32-0230 30201-65 65 12 Accel
32-0209 30350-58 6 Volt Brush Holder 32-7599 30201-65 65 12 VT
32-0210 30450-66 12 Volt Brush Holder 2 Brush Generator Gasket fits 1958-69.
13-0117 30453-58 Brush Spring, 10pk
VT No. 15-0150
12-0303 9007 Gear End Bearing

CLASSIC
12-0304 9007 As Above (Open)
12-0320 9088 Comm End Bearing w/Seal Generator End Brush Band for 1966-80 2-
10-2553 30148-58 Comm End Cover Bushing Brush generators replaces 30475-66 with bolt.
12-0319 9064 End Cover Bearing
VT No. Finish
12-0902 11004 F Retaining Ring
14-0101 12002 Cover Seal 32-0199 Chrome
14-0112 30145-46A 1958-69 Large Seal 32-0200 Black
32-0224 Replica Generator Armatures
A Generator Parts.
feature heavy copper windings on
VT No. # OEM Item Years
precision shafts with solid copper
32-0217 A31035-58 Oil Deflector 1958-81
commutator.
32-0219 B31067-63 Washer 1958-69
B VT No. OEM Volt Model Brand
32-0224 30851-65A 12V 1965-69 FL VT
32-0225 30851-61 6V 1961-64 FL Accel
32-0226* 30851-58 6V 1958-60 FL VT
32-0222* 30851-65A 12V 1965-69 FL VT
Generator Terminal Nuts replace 7634, on all gener-
ators 1930-up, 10 pack.
8151-2 VT No. Type
12-0572 Brass
Generator Mounting Screws. 12-0581 Steel with star washer
For 1936-57 Big Twins OHV 2 Brush Generator Hardware Kits include
Chrome Cadmium Parkerized Brush Style
gaskets and replacement hardware as shown.
8151-2 8152-2 9679-2 3 Brush Stock
8753-2 3 Brush Allen VT No. 32-0227
Generator Screw Kit (Phillips) for 1950-54
2097-2 2098-2 3 Brush Stock
For Big Twin 1958-69 With Hex
8153-2 8154-2 2 Brush Stock 2-Brush 1958-69 Generator Terminal Kits
7113-2 2 Brush Acorn include nuts and insulators.
8754-2 2 Brush Allen VT No. 2127-11
For 45” 1937-57
8207-2 8208-2 9712-2 3 Brush Stock 2 Brush 1958-80 Sets. Replaces 30426-
For 45” 1958-73 58.
8209-2 8210-2 2 Brush Stock VT No. 32-0234
For 74” & 80” ULH 1930-48
9108-2 9109-2 9678-2 3 Brush Stock
Tech Tip: 12 V Upgrade
Use Heli Coil 16-0920 kit
to convert 12v genera-
tors with 5/16 x 24
thread to 1/4 x 20 thread
to accept early mount
bolt set.

647
Battery Carriers
42-9910 42-9912

42-9909
42-9913

Battery Carrier Kits fit stock frames with bracket & Iso-Mounts
included as required. All units are chrome plated except where 42-9917
noted. Order battery top cover & strap kit as noted separately.
VT No. Model/Year Cover Kit 28-0658 28-0636
42-9915 1965-69 FL 42-5516 Hex Rubber Iso Mount has
42-9909 1965-69 Black 42-5516 1/4 x 20 threads on each end.
42-9910 1970-79 FLH 42-5517 VT No. Type Qty
42-9911 1980-84 FLH 42-5517 28-0658 Hex 5
42-9913 1971-78 FX, zinc 42-5515 28-0636 Lord (Round) Each
42-9912 1973-79 FXE 42-5518 Chrome Battery Carrier Brackets.
42-9917 1980-85 FXE 42-5518 VT No. # OEM Year Model
28-0636 Lord Iso Mount 31-0187 A 66212-65 1965-84 FLH
31-0940* A 66212-65 1965-85 FLH
31-0164 B 66225-73 1973-84 FXE
31-4186 C 66214-71 1971-78 FX
*Note: Bright finish

Battery Boxes 1936-64


Generator- 42-0760 42-9940
32-0750 Regulator
Conversion
Electrical Kit
includes all neces-
sary components to 42-9918
convert a 1936-69 42-0762
Big Twin to a 12 volt
system. Kit includes
a black 12 volt gen-
erator with a built in
solid state regulator,
mini 12 volt battery, battery box kit which fits in the original 6 V Replica 6 Volt Battery Hardware fits 1936-64 Big Twins.
Battery Compartment, 12 volt coil, auto advance distributor and VT No. OEM Item Note
generator screws. VT No. 32-0750 42-0760 66373-36 Top Cover Black
Battery Extension 42-0762 66373-54 Top Cover Chrome
Box houses 12 volt 42-9918 66390-36 1936-57 Rod Kit
mini battery raising it 66393-36 Replica with Flags and Pads
to the height of the H- 42-9940 1958-64 Rod Set
2 6 volt battery. Use 12-0538 66387-26 Wing Nuts 10 pack
in wrap around oil 28-0545 66100-15 Pad Set Set
tank to regain original Generator-
height so battery rods Distributor
may be used. Kit includes
32-0766 all parts
Includes rubber pads.
Kit includes black illustrated
box, pads, rods and including a
chrome top. Order “look alike”
battery separately 12v regula-
VT No. Item tor and
42-9987 Kit automatic
42-9916 Battery Box only advance
53-0505 Battery only 12N5.5A-3B distributor.
42-0910 Chrome Battery Top Only VT No. Fits
42-9919 Chrome Rod Set 32-0766 1930-73 SV
32-0767 1936-65 BT OHV

648
Chrome Battery Side Cover.
VT No. Fits Type
1965-84 FLH
42-0010 1965-69 FL-FLH Ribbed
42-0508 1970-84 FL-FLH Ribbed
42-0499 1970-84 FL-FLH Smooth
42-0507 1970-84 FL-FLH Louvered

CLASSIC
1973-85 FXE-FXEF-FXS-FXB-FXWG
42-0502 SmJ/F278 Tw[(1970-8 0 TD.0H)-1412.9(L

649
Battery
53-0520 53-0529

53-0523 53-0541
H-2 Battery replaces 66006-29F (CB-2-6) for 1936-64 BT,
53-0521
1929-63 45. Both have overflow vent tube!
Note: Do not over fill, fill to cover top of plates only as per instructions provided. This VT No. Brand
battery vents through the caps.There is No Warranty on Leakage due to over filling. 53-0523 HD
Replica 6 Volt Batteries feature black cases and correct size 53-0541 VT
terminals as original. Batteries are stock style without vent. 53-0566 Plugs
VT No. OEM Fits 1926-64 6V Battery Terminal Bolt Kit with felt washers.
53-0521 66006-29A H-2 with small post VT No. 7615-4
53-0507 66006-29D H-2 with small post 53-0524 53-0514
53-0520 66001-47 H-3 measures 4 3/16” x 3 9/16” x 5 3/8”
K+XL 53-0567
53-0529 4303-26 1930-36 VL, H-1 4” W x 6 1/2” H x 6 1/2” L

49-0795
6V Universal Batteries. Dry charged.
VT No. Size
L W H
53-0524 4 5/8 x 3 1/8 x 6 5/16
53-0514 4 3/4 x 3 1/2 x 5 5/8
53-0567 3 1/2 x 3 x 3 7/8
Battery Pad Kits include bottom and
AGM Mini 12 V Battery cover pads. Electric start.
• Measures 4.5” L x 2 13/16” W x 3 5/8” Tall. VT No. Fits Battery
• Factory Activated 28-0624 FL-FLH H-12
• Maintenance Free 28-0623 FXE 12N164B
VT No. Item Rubber Battery Pad Set replaces 66103-74
53-0549 Battery on FXE. Can be cut down for smaller applica-
49-0795 Box Kit tions.VT No. 28-0539
Battery Cable Assortment.
Replacement Battery Top Foam Pads, 10pk.
Ground cable assortment.
VT No. 28-0626
Heavy duty replacement
type, includes 5 pieces of the
most popular numbers.
VT No. 32-0317
Replacement Battery Cables are replacements of the
originals with heat shielded terminal ends. 32-1419 32-1418
VT No. OEM LengthFits
Ground Volt Tech Flexible Battery Cables features a 4 gauge cable
32-0311 70097-75A 10 3/4” 1982-84 FXR manufactured with pure electrolytic-grade 36 gauge tinned cop-
32-0331 70186-82 8 1/2” 1982-92 FLT per strands for maximum current transfer and flexibility and a
1987-up FXR specially rated 125° C, oil and gas resistant, ultra-flexible
32-0314 70209-65A 8 1/2” 1967-85 FL translucent jacket in either black or clear.
32-0313 70313-71 10 1/4” 1971-78 FX Clear Black Length Clear Black Length
Positive 32-1418 32-1419 7” 32-1422 32-1423 15”
32-0329 70033-79A 30 3/4” Positive Starter 32-1400 32-1409 8” 32-1404 32-1413 16”
1980-88 FLT 32-1401 32-1410 10” 32-1405 32-1414 19”
32-0310 70069-65B 15 1/2” Solenoid to Battery & Starter 32-1420 32-1421 11” 32-1406 32-1415 25”
1971-85 All FX, 1984-85 FXST 32-1402 32-1411 12” 32-1407 32-1416 30”
65-85 FLH Positive to Solenoid 32-1403 32-1412 14” 32-1408 32-1417 33”
82-88 FXR Battery Terminal Hardware Kit includes
32-0316 70069-83 15 3/4” Solenoid to Starter pieces to simplify battery installations on
1983-84 all FX, FXE and late XL models.
1984 FXST, 83-85 FLH VT No. 32-0235
650
Battery
53-0547 53-0546

• Ready to Install
• Completely Sealed
• Lock Bonded Plates
• SS Terminal Bolts
• Maintenance Free
• Exact fit
53-0534

CLASSIC
53-0535

53-0536

12 Volt 1973-91 FXE-FXR, 1984-90 FXST-FXWG measures 7”


x 4” x 61/4”.
53-0502 65991-75C 12N16-4B V-Twin, 16 amp
53-0517 Yuasa, Yumicron
53-0518 Yuasa CX 19 amp
53-0546 AGM
AGM Batteries. The “Absorbed Glass Mat” Technology pro-
53-0530 65989-97A V-Twin vides higher cold cranking amps, better rechargeablity with
12 Volt 1980-96 All FLT. longer overall life. Batteries are fully sealed for trouble free ser-
12 Volt Panhead custom application 4 1/16” x 3 19/32” x 4 1/2”. vice in a black case.
53-0505 12N5.5A-3B V-Twin Note: 1998 and earlier FX models, require battery side cover,
53-0527 12N5.5A-3B Yuasa VT No. 42-0770 and a top cover, VT No. 42-0785 for FXD mod-
Battery Hardware, bolt kit replaces 66000-80 els.
bolt, nut, and spacer for 1973-up FXE-FXR. VT No. OE OEM Years/Models
VT No. Item 53-0547 53-0534 65991-82B 1973-94 FX-FXR
37-8867 Nut, Bolt, & Spacer, 5 pack 65991-75C 1984-90 FXST-FLST
32-0510 Bolts, & Nuts only, 25 pack 53-0546 53-0535 65989-97A 1997-up FXD, FXST, FLST
37-8933 Vent Clamp, 50 pack, 10067 — 53-0536 66010-82B 1980-96 FLHR-FLHT-FLT
32-0517 Vent Tube with Clamp AGM Batteries May Require Charging Before Installing.

Big Boar Batteries


Big Boar Batteries have high cold cranking amps, and a
replacement warranty. The 53-0700 battery is a totally sealed,
maintenance free battery. Measuring 6 7/8 long x 6 1/16 high x
3 5/16 wide, and has been tested and proven on big inch and
high compression motors. It has true 350 cold cranking amps.
VT No. OEM Fits
53-0700 65991-82 FX 73-86, FXR 82-94, ST 94
53-0700 53-0702 “Mini” 6” L x 5 1/8” T x 3 1/4” W
53-0702 For custom application that have limited
space. Starts larger engines but does not
have a lot of reserve. Multi-positional.
All Batteries are dry charged & do not include electrolyte. 37-9373 Replacement Terminal Hardware Kit
Warranty and Adjustment Policy
This battery will be replaced without charge if found to be defective in materials or workmanship 6 months from date of over-the counter purchase. After 6 months but within 12 months of over-the

651
Air Cleaners 34-0527 Installed

34-0680 34-0701
Chrome Air Cleaner Covers fit S&S carb stock backing plate
and filter, “bolt on.”
Super E Super B Style 34-0532 34-0528 34-0631
34-0982 34-0545 Eagle Spirit Chrome 34-0704
34-0701 Flame (Indented)
34-0680 Vented
34-0692 Smooth (Vented)
34-0978 Smooth (S&S) Teardrop Air Cleaners. Order bracket set separately.
Pre-1987
34-0707 Skull VT No. Style
34-0704 Smooth 34-0532 Eagle Spirit, Chrome, Bendix Keihin
34-0709 Maltese 34-0544 Eagle Spirit Gold
Chrome S&S Super E Air Cleaners are available as com- 34-0516 Smooth Chrome
plete, or replacement covers only. Complete assemblies 34-0515 Smooth Polished
include backing plate which have built-in brackets to mount to 34-0520 Smooth Chrome Steel
34-0527 Smooth Chrome with Flames
Evolution heads. 34-0528 Finned Chrome
VT No. Item/Fits 34-0631 Slotted Chrome
34-0978 Assembly All Pre-Evo engines Individual Parts For Above Units 34-0544
34-1062 As Above with Notched Cover for 34-0517 Polished Cover only
5 Gallon Tanks 34-0518 Chrome Cover only
34-0519 Bendix Keihin Backing Plate
34-0981 Chrome Cover All Super ‘E’ 34-1054 CV Back Plate only, Alloy
34-1063 As Above with Notched Cover for 34-0978 34-1080 CV Back Plate only, Steel
5 Gallon Tanks 37-8556 Chrome 3 piece screw kit
34-1096 S&S Backing Plate 1971-85 34-0545 Eagle Spirit Chrome Cover only
34-0680 Chrome Cover All Vented 34-0905 Uni-filter Element only
34-0916 Foam Filter Element
34-0984 Replacement Element Super ‘E’ Foam Type Brackets For Tear Drop Air Cleaners.
9980-3 Chrome Allen Screw Set for S&S Covers 34-0202 1974-80 Big Twin Shovel

34-0039 Chrome Teardrop Air Cleaner


Assembly fits S&S “E” models.
Filter and back plate included.
VT No. Item
34-0104 34-0849 Assembly
34-0948 Filter Only

Chrome Scoop Air Cleaner


Cover mounts with 3-screws.
VT No. Model Item
34-0544 34-0453 S&S “E” Cover
S&S Air Cleaner. Used on S&S Super ‘B’ or ‘L’ Series carb. 34-0455 CV Complete
Can be used on Tillotson Bendix, or Keihin Carbs for greater S&S Air Cleaners for stock carburetors.
air flow. Chrome plated S&S tear drop air cleaners
VT No. Item Finish to fit all Tillotson, Bendix or Keihin
34-0039 Air Cleaner complete Chrome Carburetors. Complete with cover, backing
34-0104 Cover Chrome plate, element and all hardware needed
34-0519 Backing Plate only for installation. Fits 1966-84 FL-FX.
34-0199 VT No. 34-0199
34-0905 Uni-Element only
37-8556 Cover screw set Chrome Chrome Velocity Stack Kits
34-0532 Eagle Spirit AC complete Chrome include 2.5” chrome stack,
34-0544 Eagle Spirit AC complete Gold inlay chrome support bracket and
34-0545 Chrome Eagle Spirit cover only breather kit with black or stain-
Chrome Alloy Velocity Stacks. less hose kit as listed for stock
VT No. Fits Length Keihin or Bendix carbs.
34-1102 S&S “E/G” 4” Without breather kit
34-1107 S&S “D” 4” 34-1125 1978-84 Shovel
34-1108 S&S “E&G” 2.5” 34-1126 S&S E+B All
34-1103 Bendix Keihin 2.5” 34-1127 4” S&S E+B All
15-0885 Bendix Gasket
34-1159 Screen
652
Linkert Air Cleaner
A B

NYWF V-Logo Logo Detail for NYWF

V-Logo Smooth
7” Center Screw Air Cleaner for Linkert features steel back-
ing plate with 4 mounting holes, chrome cover and foam ele-
ment.
34-1050 VT No. # Style Type
34-0513 A V-Logo Air Cleaner Complete
34-0514 34-1025 B Smooth Air Cleaner Complete
34-0580
34-0543 Backing Plate Only

CLASSIC
34-1041 Smooth Cover Only
34-1042 V-Logo Cover Only

34-1055
34-0904 34-0916
34-0950 34-1277
Filters Only
34-0950 K&N
34-0904 Uni
34-0916 Foam
34-1277 Cycovator
Air Vortex fits 4-
34-1004 49-0657 bolt Linkert J Slot
Chrome J-Slot Air Cleaners feature a unique 4 pin cover backing plates.
mounting, with internal spring to fit four bolt linkert types and Use smoother air
include copper element. Available with smooth, V-Design or flow.
1939 World’s Fair logo from original 1939-40 accessory VT No. 49-0657
design to commemorate the fair. Early Style Carb
7” Type 6” Type Breather Snoots
VT No. Item 34-1033 NYWF, complete feature chrome
34-0514 V-Logo, complete 34-1050 Smooth, complete cover without filter.
34-1049 Smooth, complete 34-1055 Smooth, complete (raw) Linkert 4 Bolt Types
34-1034 NYWF, Complete 34-1002 V-Logo, complete for Side Valve for
34-0499 Backing Plate only 34-1004 Backing Plate only Left Side mounting,
34-0907 Copper Mesh only 34-1003 Copper Mesh only Right Side, OHV
13-9167 Spring only, Flat 13-9245 Spring only, Coiled Mount.
34-0581 V-Logo Cover 34-0580 Replica Backing Plate VT No. Type
34-1073 Smooth Cover with Copper Mesh 34-1045 34-1079 SV
34-0927 Back Plate (Bendix) Installed 34-1045 OHV

13-9167

Mesh Element. Original type of woven cop-


per replaces 29036-41, spring replaces
29040-41 on J-slot type. Linkert Air Cleaner Mount Hardware Kits include steel
VT No. Type 34-0907 locks. Support bracket secures center screw cover to 4 bolt
34-0907 Copper Mesh w/Core backing plate.
13-9167 Spring each VT No. # OEM Item Year
Air Cleaner Instruction Tag 34-0206 A 29050-56 Support Bracket All
fits round air cleaner covers. 9017-5 B 29155-36 Screw Kit 1936-55
VT No. 49-0377 9682-5 B 29155-36 As Above, Parkerized
7821-6 C 29060-56 Screw Kit 1956-65

653
Air Cleaners
A B

34-0040
34-0501
Chrome Air Cleaners include elements. 34-0506
VT No. # Fits
34-0501 A Bendix-Keihin
34-0733 A S&S “E”
34-0524 34-0040 B Bendix-Keihin
34-0523 34-0506 C Bendix-Keihin with Chrome Mesh
A 34-0539 34-0906 Foam Element for C type
34-0711 Foam Element for A type

34-0510 34-0512

34-0203 Bracket

53/4” Chrome Air Cleaners are for all Bendix and Keihin 3 bolt
carbs. Includes foam washable element, 2 1/4” thick.
VT No. Item
34-0905 34-0510 Drilled
34-0977
34-0512 Smooth
Chrome Air Cleaner fits pre89 Keihin and Bendix carbs. 34-0915 Element Only
Includes chrome cover, element and backing plate. Round
type is 7” with center screw. Order brackets separately as
required.
VT No. # Style
34-0524 A Chrome
34-0539 A Gold inlay 34-0900
34-0523 B Chrome
34-0977 B Element only
34-0555 A Chrome cover only
34-0905 A Element only fits A
A B
Original Style Oval Chrome Air Cleaner includes
element, cover, screws and backing plate, fits 1965-up Bendix
and Keihin carbs only.
VT No. Item
34-0526 Complete Assembly, Bendix
34-0924 Complete Assembly, Keihin
34-0900 Element (Uni)
34-1158 Element (VT)
34-0559 Cover only
V-Logo Smooth
34-0568 Backing Plate only, Bendix
7” Air Cleaner with center screw available with cover 34-0930 Backing Plate only, Keihin
to fit Bendix, Tillotson, Keihin & CV Carbs, features breather 8212-3 Cover Screws Chrome
tube, backing plate and foam element, 3” thick. 2007-6 Mount Kit
VT No. # Item
34-0505 A Bendix-Keihin 3 bolt 34-0801 34-0432
34-0547 B Bendix-Keihin 3 bolt
34-1043 Bendix Backing Plate Only
34-1044 CV Backing Plate Only
34-0905 Unifilter foam filter
34-0916 V-Twin Foam Filter Oval Air Cleaner Inserts.
34-1277 Washable Filter VT No. Type
34-1041 7” Smooth Air Cleaner Cover 34-0801 H-D
34-1042 7” V-Logo Air Cleaner Cover 34-0432 Black

654
Air Cleaners & Filters
Early Style Carb
Breather Snoots
feature chrome cover
without filter. Bendix
Keihin & CV is 3 bolt
pattern. CV requires
use of 35-0125 for
2000-up BT or 35-
0122 for 1993-99 BT.

34-0599

V-ChargerTM Chrome Air Cleaner features air scoop “blower”

CLASSIC
design and includes a built-in chrome screen and filter element.
VT No. Type Year Model
34-0466 S&S 1966-91 BT VT No. Type
34-0587 Keihin-Bendix 1966-85 BT Shovel 34-1046 Bendix-Keihin
34-0599 Bendix Smooth 34-1081 CV
34-0620 S&S E Smooth 34-1253 S&S 1986-90
34-1070 Filter 34-0620 34-1254 S&S 1991-06
Maltese Cross Carb Cover and 34-0659 Cover Only
Backing Plate. Center portion of cross Chrome Maltese Cross Carb Cover includes
has a matte finish. Order filter and brack- backing plate and filter. Available as kit or carb
ets separately. cover and backing plate only. Kits include
Chrome Polish Carb Type brackets and or breather kits as required to fit
34-0608 34-0879 Bendix-Keihin stock original carb. Center portion of cross is
34-0610 34-0880 S&S “E” matt chrome finish. Fits 1966-85 BT.
34-1168 34-1168 Filter only VT No. 34-1149

Replica Air Filters


Replica Paper Air Filters feature original shape
and styling for exact fit. Washable construction.
34-0900
34-0935
VT No. OEM Fits
34-1176
34-0903 29255-78 82-83 FXR, 80-82 FLT,
34-0903
78-84 FX, FL, FLH
(Foam)
34-0900 29036-72 67-E75 FL FX (Foam)
34-0935 — S&S Type, Round B Series
34-1176 — S&S E & G’
Air Filters available in 3 types, K&N paper, Unifilter foam and Accel 2-stage foam. All have screen insert.
K&N Accel Uni-Foam OEM Fits
For Aftermarket Models
34-0960 34-0975 34-0905 — S&S Super ‘B’
— — 34-0916 — As Above, Import, S & S & 7” Round Style
34-1010 — 34-0984 S & S Super E&G
— — 34-0906 — 34-0506, 34-0508
— — 34-0915 29085-81 34-0510
— — 34-0977 — New Era
34-1009 — — — Mikuni HSR-40 smoothbore
34-1078 — — — Mikuni HSR 42/45 smoothbore
34-0975 34-1040 — — 29055-89 Screamin’ Eagle Round
34-1066* — — 29025-88B As Above, Oblong *Note: OE Brand
34-1070 — — — Hyper Charger
For Big Twin Models
— — 34-0912 29288-83 1983-85 FLT-FLHT
34-0954 34-0970 34-0903 29255-78 1982-83 FXR
34-0954 34-0970 34-0903 29255-78 L1978-81 FX-FL
34-0953 34-0969 34-0902 29036-75 1977-E78 FX FL
34-0952 34-0967 34-0901 29036-73 L1975-76 FX-FL
34-0951 — 34-0900 29036-72 1967-75 FX-FL-FLH
655
Edelbrock 35-9118
Mikuni HSR 42
Carb Kits for Big
Twin or Twin Cam
Performer Carb models. Available
as complete kits
that include air
cleaner or partial
kits that re-use
stock intake mani-
fold and air clean-
er.

VT No. Fits
35-9118* 1970-84 Big Twins *Note: Includes carb, manifold
and air cleaner assembly.

35-0050

Edelbrock Performer Series Carb Kits feature adjustable


accelerator pump, replaceable main jet, adjustable idle air
bleed, stainless steel throttle shaft bearings, hard anodized flat
slide and air cleaner flange that will accept any pre CV or CV
type style air cleaners. All kits use stock intake manifolds, throt-
tle cables and mounting hardware. Kits are available with flange
SU Eliminator II Carb Kit
Eliminator Il SU Carb Kit features upswept polished manifold
mount carb or spigot mount carb. In 38mm, 40mm or 42mm. & float bowl and a shortened dome to fit Evo engine with a
Flange mount carbs fit 1970-84 FL-FX and 1984-89 Big Twins. 3.5 or 5 gallon tanks. Upswept manifold design creates as
Spigot mount carbs fit 1991-up Big Twins and 1986-up XL. All much as 20% horsepower gain while smoothing out perfor-
TC-88 applications require separate purchase of VT No. 35- mance over the entire RPM range. Also allows leg clearance
3121 intake manifold. when using 5 gallon tanks because the carb is tucked in
Flange Spigot Size close. Kits include chrome leveling bracket, manifold, neces-
Mount Mount sary mounting bolts, push pull throttle bracket and installation
35-3172 35-3170 38 instructions.
35-3173 35-3171 40 VT No. Year Model
35-3174 35-3169 42 35-0050 1966-84 Shovelhead
SU Carburetor Replacement Parts 35-4556 12 oz piston return spring (green)
VT No. Application 35-4557 Standard (BBX) tapered needle
35-4551 Rebuild kit for Eliminator SU carb. 35-4558 Slightly leaner (BBT) tapered needle
35-4552 Replacement main jet 35-4559 Still leaner (BBT) tapered needle
35-4553 Carb to intake manifold gasket 35-4561 Chrome velocity stack 35-4551
35-4554 4 1/2” oz piston return spring (red) 35-4563 81-up FL-FX push-pull throttle adapter
35-4555 8 oz piston return spring (silver)
Support Brackets
Air Cleaner Support Brackets fit
17/8” S&S Super ‘B’ carburetors.
VT No. Fits
31-9918 All Adjustable type
34-0202 Air Cleaner Support Bracket fits
34-0205 S&S Super ‘E’ & ‘G’ 1966-82 FL-FX.
Chrome Air Cleaner Support Brackets are for installing the VT No. 34-0336
custom round or teardrop air cleaners.
VT No. Fits
34-0205* 1967-84 31-9918
34-0336
34-0202 1966-84 Shovel
*Note: For S&S air cleaners and carb support.
1978-84 Shovel Stainless Air
FX-FLH Air Cleaner Support Bracket
Cleaner Mount Bracket Kit mounts to
replaces 29018-71A.
rocker boxes, to attach carb support
VT No. 31-0128
bracket, which is included.
VT No. 31-0368

656
Super ‘E’ & ‘G’
S&S 17/8 & 21/16 Super ‘G’ feature adjustable volume
pump, enrichment device for ease of starting and a throttle
spool assembly designed for late 2 cable operation.
Supplied with tear drop air cleaner, mounting bracket and
black fuel line. Super ‘E’ carb is approximately 17/16” short-
er than the Super ‘B’ carb, making installation length of the
Super ‘E’ the same as stock. Can be used with 3.5 or 5.0
gallon Fatbob tanks. The 11/8” is for street stock applica-
tions, 21/16” for big bore and race use. Intake manifold
clamps or flanges must be purchased separately when
they are required.

35-0001 S&S Super E


17/8 ‘E’ 21/16 ‘G’Fits fits Panheads
35-0001 All Panheads and Knuckleheads w/O-Ring Manifold and Knuck with
35-0002 35-9200 Pre-78 Big Twin with O-Ring heads O-Ring manifold.

CLASSIC
35-0003 35-9201 1978-84 BT w/Rubber band heads VT No.
35-0013* — As Above with Notched A/C for 35-0001
5 Gallon Tanks
— 35-9202 1983-85 BT w/Rubber band heads
*Note: Does not include intake manifold and can be use on 66-82.

Mikuni Carb Kits


38mm for all FL-
FX. Includes air
cleaner, carbure-
tor, manifold
adapter, hose
35-0030 35-0053 clamps, main and
pilot jet assortment
and throttle cable.
Fits 1966-up
Shovelheads,
1957-up Sportster,
Note: 1948-65
must use VT No. 35-0103 Manifold not included in kit.
Dell’Orto Pumper features adjustable accelerator pump and VT No. Item
choke. Kit includes throttle assembly, cable, grips, air cleaner 35-0010 Complete Kit
adapter and carb adapter to fit SV 3 bolt manifolds. 34-0567 Air Cleaner
VT No. Item Model 36-0105 Cable
35-0059 38mm Kit SV 35-0071 Throttle Handle
35-0053 38mm Kit Pan 35-0107 45 Mikuni Carb Kit
35-0030 38mm Kit Shovel includes 34mm
35-0031 40mm Kit Shovel Mikuni Carb,
36-2550 Replacement Throttle Cable for 38 and 40mm Adapter Flange to
35-0251 Choke Lever fit 1936-52 Stock
15-0555 Carb Gasket Kit Manifold 27024-36,
35-0252 Jet Set #50 Idle Jet Kit with #148 Main Anderson style 1”
Dell’Orto Pumper Air Cleaner twist grip assembly,
Adapters Allows use of Bendix, air cleaner and
Keihin or Stock 1990-up Air cable. Order
Cleaners. VT No. 49-0207
VT No. Type Air Cleaner manifold separately.
34-1083
34-1060 34-1060 Flat Bendix VT No. Item
34-1083 Recessed Stock 35-0107 Carb Complete Kit
49-0207 27024-36 Manifold
34-0534 34mm Air Cleaner
34-0521 Cleaner Adapter

Mikuni Carburetor Parts and


Information Manual.
Dell’ Orto Spigot Carburetor Adapters. O-Ring seal with steel VT No. 48-0671
flange.
VT No. 35-9076
657
Linkert Carb Kits 35-0501
35-0099

35-0079

35-9175
Linkert Complete Carb Hardware Assembly Kit includes all
parts except body. Kit includes parts pictured.
VT No. Model Size
35-0079 M74B 11/2
35-0078 M88 11/4
35-0081 M88I 11/4
1933-65 Linkert Foam Float and Needle Valve Assembly.
VT No. 35-0537
Early Float feature full Armstrong Foam Linkert Overhaul Kit is com-
35-0563 plete with hardware. Includes
35-9163
Construction and are original shape which
accepts stock screw and shoulder nut. They can- needle and seat, float, bush-
not leak and are not affected by leaded or ings, springs, float pin and gas-
unleaded gas but are not for use with oxygenated fuels or kets for 1933-65 models.
high octane fuel above 89.
VT No. 35-9163 Linkert, 1933-65
Replica Cork Float includes bolt.
VT No. 35-0514
VT No. Item
35-0563 Complete Kit with cork float 35-4573
D-C Linkert Kit 35-0501 Complete Kit with foam float
1957-66 Linkert 35-9175 Complete Kit with brass float
DC Carb Gasket 35-8009 Kit without float
Set includes bowl 35-9163 Armstrong float only
and body gaskets, 35-4573 Brass float only 35-9163
sealing washer, 35-0514 Cork Float Only
small springs and 35-0502 Needle and Seat (Viton)
screws. 35-0545 Needle/Seat
VT No. 15-0628 14-0926 Gasket for Above
15-0622 Gasket Kit, 4 Bolt
15-1102 As Above, James 35-0514
35-0229 15-0629 Gasket Kit, 3 Bolt
15-0304 Bowl Gasket, 1936-51, 5pk
15-0321 Bowl Gasket 1952-65
15-0232 Bowl Nut Washer 2338-1
VT No. 35-0223

Venturis for Linkert. These precision machined aluminum ven-


turis are made to exacting tolerances.
1967-70 Tillotson Carb Gasket and Hardware Kit includes VT No. OEM Size Application Carb Model P/N
27806-66 gasket, 27816-66 diaphragm, (2) 27689-61 idle and 2328-1 27360-29 7/8” M4, M11, M16,
intermediate adj. screw spring, 27706-66 throttle shaft spring, 1265-29A M18
27691-66 throttle lever stop screw spring and 6 diaphragm 2330-1 27361-30 1” M31, M41, M42,
cover screws. 1265-30 M54, M54B
VT No. Item 2332-1 27362-30 1 1/16” M2, M5, M21,
35-0223 Kit 1265-30A M51, M52, M55, M58, M64
35-0229 Kit with Accelerator Pump, Intermediate M65, M84, M97
Adjuster Screw, Needle and Seat 2334-1 27363-30 1 1/8” M41L, M51L
35-0226 Needle & Seat 1265-30B
2336-1 27363-40 1 5/16” M61B, M61, M36A
35-0224 Intermediate Adjuster Screw
1265-40 M36, M35, M35T, M35TP
13-9215 Inlet Valve Lever Spring 2338-1 27363-41 1 5/16” M74B, M74, M45A
13-9216 Idle Adjuster Spring 1265-41 M45
13-9217 Throttle Lever Stop Screw Spring 2340-1 27364-41 15/16” M88, M90
13-0230 Throttle Shaft Spring 1265-41M M641
658
Linkert Carb
35-0082 Hardware
49-0633

CLASSIC
Replica Linkert Carb is completely assembled with all internals.
VT No. Model Type Year
49-0631 M88 45 SV 1941-52
VT No. OEM Item
49-0633 M51 BT SV 1937-48 35-0482 27037-33 Early Float Bowl
49-0634 M41 WL SV 1937-41 35-0541 27043-41 45 WLA Spacer
35-0511 27215-33 Choke Shaft, 45 & SV BT
35-0082 M74 BT OHV 1941-65 35-0488 27218-48 Choke Shaft BT 1930-47 All
35-0493 27219-36 Air In Shaft Stop BT
35-9251 27225-24 Choke Disc, 1930-47 1 1/4” 35-0419
A B C 35-0489 27225-48 Choke Disc BT (74B
35-0437 1238-33 Lever VL 1933-36
35-9081 27252-37 Lever, ULH + 45, 1935-48
35-0483 27260-40 Lever, 1940-47 OHV
Linkert Carb Parts. 15-0262 is a 4 bolt insulator spacer. The 35-0495 27260-49A Throttle Lever Bracket BT 35-0502
27265-49A With arm, Set
35-0504 throttle conversion kit fits 1941-65 OHV models to use 13-9241 27270-49 Lever Screw Spring
snap throttle. The 7158-2 adapts flexible hose to carb fitting. 35-9062 27275-26 Throttle Shaft, 45, 1”
35-9060 27275-24 Throttle Shaft, 45, 1 1/4”
VT No. # OEM Item 35-9152 27276-40 Throttle Shaft BT, 1 1/2”
35-0504 A — Throttle Conversion Kit 35-9061 27280-24 Throttle door, 45, 1 1/4”
35-0860 27280-24A Throttle door, Oversize Door
7158-2 B — Carb Fitting 35-0679 27280-40 Throttle door, 1 1/2” 61”
15-0262 C 27412-48 Carb Spacer 35-0861 27280-40A Throttle door, Oversize Door
35-0492 27280-51 Throttle disc (9-X) BT
Linkert Choke Rod Kit. 10-0742 27290-24 Shaft bushing Set
Choke rod and lever 13-0157 27291-32 Shaft spring
35-9098 27297-27 HS Needle Valve, 45, BT
Choke Rod Kit 35-0506 assembly used on all OHV 35-9109 — As Above, O.S. 35-9056
Big Twins with linkert style 35-0460 27298-40 HS Needle, WLA
35-0475 27297-40 HS Needle Valve 1940-49 BT
carb. 35-9055 27300-50 HS Needle Valve 1950-65 BT
VT No. OEM Year 35-9121 27318-41 1941-43 45”,1941-54 BT Fixed Jet
35-9122 37318-50 1951-65 BT Fixed Jet #18
35-0534 Kit 1941-47 35-9125 37318-50 1951-65 BT Fixed Jet #19 35-0207
35-0506 Kit 1948-65 35-9064 27325-33 Idle Body Plug, 5 pk
35-0524 27327-24 Idle Passage Plug, 5 pk
35-9138 27244-48 Rod 1948-65 13-0156 27330-33 Nozzle Spring, 10 pk
35-0486 27244-40 Rod 1941-47 35-0481 27331-33 Main nozzle SV 1933-53
35-0478 27331-40 Main nozzle OHV 1940-51
Carb Cable Block attaches inner choke or throttle cable to 35-0494 27332-50 Main nozzle BT, 74B
throttle arm. Includes screws and cotter pin. 35-9056 27337-27 Low Speed Needle Valve, All
35-0477 27340-33 1” Low Speed Needle Valve
VT No. 35-0207 35-9051 27345-41 Spring collar
Parkerized Carb Support Brackets 13-0158 27349-27 Needle Valve Spring 35-0482
are replica for linkert carbs. 35-0479 27362-30 11/16” Venturi (45’s)
35-0491 27363-41 15/16” Venturi (M74B)
VT No. # OEM Year/Model 35-0476 27364-41 15/16” Venturi (45WLA)
9011-5 A 1110-33 1930-38 SV BT 35-0490 27371-36 Late Float Bowl, All
35-0482 27037-33 Early Float Bowl
9012-5 B 1110-39 1939-48 SV BT 35-0241 — Late Float Bowl Pins
9013-4 C 27432-36 1936-55 45 8901-4 27375-29 Lock Nut, Chrome 35-0490
8902-4 27375-29 Lock Nut, Cadmium
1941-65 OHV Big Twin Carb Support Brackets are 15-0232 27376-28 Nut Gasket
35-9065 27377-39 Bowl Drain Screw
replica for linkert carbs. Replace 27431-41. 15-0761 — Washer for Above
VT No. Year Finish 35-4573 27380-50 Brass float
35-9163 27380-33A Armstrong foam float
31-0194 1941-53 Chrome 35-9153 27381-50 Replica Float Lever
9009-5 1941-53 Parkerized 35-9053 27381-50 Float lever
35-0490
35-9059 — Float pivot nut and bolt
9010-5 1954-65 Parkerized 35-0502 27382-33 Needle and seat
Choke Lever fits Flatheads with 7” round air 35-9063 27383-11 27384-16 Float Pivot Pin with caps
35-9326 27383-11A Float Pin with caps
cleaner. 35-0250 27390-33 Bowl Valve Cover Cap
35-0495
VT No. OEM Item 15-0304 27391-36 Bowl Gasket
35-9052 27395-27 Needle valve lever
35-9134 27235-33 Lever, SV 35-9054 27397-27 Valve lever screw
35-9323 27288-33 Lever, WLA 13-0159 27405-26 Choke Mech. Spring
35-9070 27406-26 Detent Ball
35-9135 27251-24 Screw 35-0207 27450-36 Cable Block End
659
Keihin and CV Idle Screw
Keihin Carb VT No.
35-0220
allows for easier adjustment by
hand.
Installed
35-0179 VT No. 35-0220

35-1972
Keihin Allen Screw Kit includes chrome allen
ThunderJet Accelerator Jet & screws where required on 1976-89.
Accessories mounts in all Bendix- VT No. 35-0206
Keihin, S&S, Flowmaster, Tillotson,
and CV carbs, choke must be delet-
ed for use. Works on Venturi vacuum Deluxe Carb Kits include all
principle as third jet. Extra jets pieces shown for 1976-89
included. Keihin Carbs.
VT No. Type VT No. Type
35-1972 Thunder Jet Bendix Keihin, S&S E series 35-9172 Stock
35-0179 Thunder Jet for S&S G & D Carb 35-9176 Viton
35-9244 Replacement Fuel Tube 35-9279 Replica
35-9245 Set of 3 air bleed jets for S&S Super E & G 35-9172
Includes 1 each .135, .150, & .160
Keihin Carb Fitting Adjustable Idle
Vortex Air Master boosts horse- replaces 27371-76, Mixture Needles pro-
power by reducing air friction on 90°, plastic, each. vide adjustment for
intake flange. Bolts to any 3 bolt VT No. 40-0534 Keihin butterfly carbs.
mounted air cleaner. Gasket and VT No. 35-0131
allen screws included.
VT No. 35-0108 Accelerator Pump Kit improves throttle
response on 1979-88 type Keihin carb
Keihin Low Speed Jets fit 1976-89 models with a greater volume of fuel
Keihin carbs, except CV. from the pump circuit.
VT No. OEM MM VT No. 35-9050
35-0297 27896-79 .65 Keihin Adjustable Main Jet. Full
35-0294 27894-78 .68 adjustability for maximum tuning effi-
35-0296 27897-78 .72 ciency.
35-0295 27382-77 .75 VT No. 35-0369
35-0299 27348-77 .88
35-0298 27348-76 1.00
Keihin Carb Fitting is constructed of
Keihin Main Jets.
machined brass with internal Viton O-rings
VT No. OEM MM
for positive sealing and swivels to 360°.
35-0357 27419-76 1.65
Replaces 27371-76, each.
35-0358 27418-76 1.70
VT No. 35-0513
35-0359 27417-76 1.75
35-0361 27416-76 1.80 High Flow Fuel Inlet replaces broken fuel
inlet to the carburetor bowl for modified
Needle Jet Seat Cutter elimi-
motors. Fits all Keihin carburetors (Butterfly
nates gasoline seepage from
and CV) 1976-up Shovelhead, Evo, TC-88.
around the needle jet. Creates
VT No. 35-0134
a smooth and concentric seat
VT No.16-0095 Keihin Carb Fitting
Extractor/Installation Tool will remove
and replace broken or damaged. VT
Carb Mount Stud Sets. No. 40-0534, 27371-76, 90° carb fit-
VT No. OEM Years Size ting.
12-2099 33298-65 1965-77 5
/16 x 11/2 VT No. 16-0687
12-2126 24824-67 1967-70 3
/8 x 2
12-2127 29253-78 1978-85 5
/16 x13/4
12-2110 29254-78 1978-89 5
/16 x11/4 Slow Jet Screw Driver facilitates
removal of Keihin slow jets with no
damage to jet.
VT No. 16-0546

660
Bendix Carb
Kit
Bendix Carb Kit fits Shovelhead motors 1966-
84 FX & FL. Kit includes 38mm Bendix Carb
with adjustable main jet, throttle handle with
grips, cable and cable bracket and 7” round
logo air cleaner with support. Kit includes seal
adapters to use on pre1978 O-Ring heads.
VT No. Year Model
35-0099 1966-84 Shovel
Carb Flange Gaskets
VT No. Type
15-1058 Manifold
15-1092 Flange
15-1094 Bowl Gasket
15-1085

CLASSIC
35-4570
35-0021
35-0060

35-0201
Bendix Repair Kit is complete as shown including accelera-
tor-pump for all 38 & 40mm, stock or adjustable jet carbs.
replaces 27132-71. 35-0022
VT No. MM Brand
35-4570 38 Facet
35-0201 38 V-Twin
35-9164 40 Facet
Adjustable Main Jet Conversion Kit fits all
Bendix carburetors.
VT No. Item Bendix Carburetor has 38mm Venturi and 42mm throat.
35-0202 Jet Kit Complete with choke, accelerator pump, and built-in return
16-0865 Jet Tap 9/32” x 32, Some early carbs spring. This complete unit bolts onto all Big Twins from 1971-
require drilling and tapping for jet installation. 75 as stock replacement.
VT No. MM Type Cable Finish
Bendix Main Jets. 35-0021 38 Fixed Single Cast
VT No. OEM Size 35-0060 38 Adjustable Single Cast
35-9143 27651-75 .095 35-0022* 40 Adjustable Dual Cast
35-9144 27652 75 .100 *Note: A new choke cable bracket and cable/knob
35-9145 27653-75 .105 assembly will be necessary for installation on Evolution Big
35-0198 27654-75 .110 Twins 1985-88 and XL 1986-89. VT No. 35-9154
35-9146 27655-75 .115
35-9147 27656-75 .120
14-0520 O-ring 10 pk
Chrome Allen Screw Kit for Bendix 38
and 40mm carbs. Includes bowl screws.
VT No. 37-0506
Bendix Carburetor Replacement Parts.
VT No. OEM Item Brand/Finish
Straight Bendix Carb Fittings 1/8” N.P.T. for 35-0507 27630-71 Float Facet
5
/16” hose. 5 pack 35-4577 27645-71 38mm Float bowl Facet, Plain
VT No. Style Type 35-8011 27645-71 38mm Float bowl V-Twin, Plain
40-0525 Steel Straight 35-9250 — 40mm Float bowl Facet, Plain
40-0532 Steel 90° 15-0147 27646-71 Bowl gasket 10 pack
90°
40-0536 Plastic 90° 35-0203 27762-71A Pump V-Twin
35-9132 27389-71 Pump boot Accel
Idle Adjusting Screw allows the ease of 13-9242 27659-71 Float Pin Spring 10 pack
adjustment with the “T” handle design. A 35-0424 — Float Needle 38mm
single idle “T” screw is available for Bendix. 35-0425 — Float Needle 40mm
VT No. 35-0221 35-1394 — Throttle Shaft Door 38mm
35-0533 — Idle Jet Tube
12-2557 — Throttle Stop Screw with Spring
13-9223 27613-71 Throttle Stop Screw Spring

661
Linkert Intake Manifold
35-0113
Installed

35-0113
35-0114 Kit

1940-54 Big Twin OHV Manifold Kit is constructed of cast iron


and includes brass seals, nuts, screws and gaskets to fit
Knuckle and Panhead models.
35-0116 VT No. Item
35-0114 Kit Complete
Linkert to Bendix Adapter mounts to 3 or 4 bolt stock mani- 7313-3 Manifold and Seals Only
fold to allow use of Bendix or Spigot carb. 7104-2 Seal Set
VT No. Type To 7103-2 Chrome Nut Set
35-0113 4 Bolt Bendix 7614-4 Cadmium Nuts, w/Seals
35-0116 3 Bolt 38mm Spigot 9718-4 Parkerized Nut Set
35-0117 Spigot Rubber
Intake Manifold Nuts & Linkert Carb Mount Screws. Carb to Manifold, 4 pk.
Brass Seals available in Cad Chrome Park OEM Type
pairs. Order seals separate- 8159-8 8158-8 9672-8 27422-39 Short
ly. 8930-8 8929-8 9664-8 47248-48 Long
1930-48 U-ULH, and 1940-46 WLD Models Note: Long is for use with insulator block
Nuts Finish Brass Seal Flathead Intake Manifolds. Cast
49-0207
8012-2 Chrome 8006-2 iron manifolds with brass packing
9702-2 Parkerized 8006-2 rings and cadmium plated nuts.
8007-2 Cadmium 8006-2
1937-73 45” Models
8227-2 Chrome 7356-2 VT No. OEM Fits
8228-2 Cadmium 7356-2 49-0207 27011-36 1936-73 45 WLA
9703-2 Parkerized 7356-2 35-8019 27012-37 1937-48 74 & 80 ULH
1940-54 OHV 74 Models 7314-9 35-0124 7627-4 7344-6
7103-2 Chrome 7104-2
7614-4* Cadmium 7104-2
9718-4 Parkerized 7104-2
1936-39 61 OHV Models
8012-2 Chrome 8006-2
9702-2 Parkerized 8006-2 “Rubber Band” Type Intake Manifold Conversion Kit for
8007-2 Cadmium 8006-2 1940-54 Knucklehead and Panhead eliminates troublesome
*Note: Seals included. intake manifold leaks common to Knucklehead and Panheads
Intake Manifold Nipples threaded inserts, sold with worn and distorted “plumber” style manifold components.
each. Screws into head or cylinder. VT No. Item
7314-9 Complete Kit contains cast almag manifold,
2 conversion nipples, 2 nipples to cylinder head
VT No. Fits Models seals, 2 nipple to manifold seals, 2 rivets and
2230-6
7119-2 1940-54 OHV 74 4 carburetor mounting screws
10-0471 1940-47 OHV 74, pair 7315-3 Manifold only (Colony Alloy)
10-0472 1948-54 OHV 74, pair 35-0124 Manifold only (Replica Steel)
9513-1 1936-39 61” OHV 7344-6 Steel Conversion Nipple Kit, 1940-54 OHV 74
9422-1 1937-73 45 WL and G 7627-4 Aluminum Weld-in Nipple Kit only
9423-1 1930-48 SV 74 & 80, WLD 35-0103
2230-6 1948-54 OHV Nipple Bolts
Three Bolt Mikuni Adapter will
adapt a 34-36mm Mikuni to large 3
bolt 45 & 74-80 side valve manifold.
35-0106 35-8017
Includes 2 clamps and rubber cou-
40mm
pling.
VT No. Item Pan Manifolds.
35-0216 Kit VT No. Type
37-0812 Clamps 35-0106 S&S
35-0941
35-0941 1 7/8
35-0103 Bendix-Keihin
35-8017 Spigot
662
Intake Manifolds
1966-84
35-0084 35-0101
35-0085
Stock Intake Manifolds are of cast alloy as original.
VT No. OEM Fits Type
35-0085 27021-71A 1966-77 FX O-Ring 35-0102
35-0084 27021-78 1978-84 FX Flat Seal S&S Manifolds are replacements for all S&S B& E 17/8 Super
35-9136 Carbs or can be used as stock replacements.
VT No. OEM Year Type
35-0101 27021-71A 1966-77 Big Twin O-Ring
35-0109 — As Above .200 longer cyl.
35-0102 27021-78 1978-84 BT Flatseal
35-9184 — As Above .200 longer cyl.
35-8016
CV Carb Adapter adapts HSR-42 Mikuni

CLASSIC
or CV Carb to 2 Bolt manifold. Use spigot
Spigot Manifold for 1966-84 Shovel, and 1957-84 XL for seal VT No. 14-0180.
accepting 38-40mm Mikuni or Lectron carbs. Order coupler VT No. Type
separately. 35-9150 2 Bolt Early Style
VT No. Item 35-9223 2 Bolt S&S B+E
35-8016 Manifold CV Carb Adapter and
35-9136 Coupler Bracket Kits for 1971-84
Tru Seal Manifold with 2 Shovelhead. Available with
machined manifold halves or without choke cable
which bolt together with stain- mount and includes neces-
less allen screws. Does not sary hardware for installa-
require the use of existing tion.
35-0141
stock style O-rings or seals.
Evo type also includes front
and rear head spigots, gas- VT No. Item Size
kets, sealing compound and 35-0140 With choke cable mount 38 mm
instructions included. 35-0141 Without choke cable mount 38 mm
Pre1985 Shovel. 35-0142 Choke Cable Mount Only 38-44 mm
VT No. Type Manifold Spacer
35-0073 ‘G’ replaces 29250-78 on
15-0141
A B C D 1971-88 models. 3/8”
thick.

Carburetor Adapters. VT No. Item


VT No. # Size Type 15-0141 Stock Spacer, each
35-9136 A 30-45mm Spigot Rubber 15-1019 As Above, James
35-0117 A 42-42mm Spigot Rubber 15-0142 Gaskets, Non-beaded
35-0194 A 40-44 mm Spigot Rubber 15-1144 Gaskets, Beaded
35-4574 B 36-38mm Flange Adapter 15-1019 Spacer Kit, James (1 3/4” I.D.) Stock
35-9162 B 40mm Flange Adapter 15-1162 Spacer Kit, James (1 13/16” I.D.) Custom
35-0098 C 38mm 2 Bolt Adapter with rubber 15-1163 Spacer Kit, James (2 1/16” I.D.) Custom
35-0088 D 38mm 2 Bolt Adapter
35-0411 Carb Spacers for S&S are available in 1” or 3/8”
thickness for spacing out 1 7/8”
carburetors on models with 5 gallon tanks.

VT No. Size
35-0105 1”
1966-77 Intake Manifold Rings use to update early style O-
35-0086 3/8”
Ring intake manifolds or cylinder heads to late style flat band
14-0950 1 7/8” Spacer Block O-Ring and B Carb base
type seals. Available for stock or stroker .200 taller cylinders.
14-0957 Super ‘E’ Carb Base, O-Ring
Set includes 4 standard and 2 stroker rings.
14-0958 Super ‘G’ Carb Base, O-Ring
VT No. Type Qty
35-0411 Adapter Rings, Stock 10
35-0412 Stroker Rings 10
35-0429 Set 663
Intake Manifold 35-8026

Clamps
Intake Clamp Update
Kit for 1967-77 mod-
els. Kit includes mani-
fold rings, Silicone
seals and stainless
clamps. Use to update
early intakes to late
style seals or when 35-0192
intake flanges are
damaged on early
heads.
VT No. 35-0436
1978-84 Intake Clamp Set
includes 4 pieces of single use
V-Twin Style Intake Clamps are 2-piece type polished brass or
clamp, installed by VT No. 16-
chrome. Seals included.
0050 tool.
VT No. Years Type Finish
VT No. 35-0419
35-0406 1955-77 O-Ring Chrome
35-8026 1978-84 Flat Seal Chrome
A B 35-0193 1957-77 O-Ring Brass
35-0192 1978-84 Flat Seal Brass

14-0924

Stock Style Intake Clamp Sets include O-ring or seals for


proper year, feature fillister or allen screws as factory. Available
in chrome or stainless.
VT No. # Year Finish Screw
35-0408 A 1955-77 Chrome Allen
35-9177 A 1955-77 Stainless Fillister
35-0410 B 1978-84 Chrome Allen Intake Manifold O-Rings and
35-0418 B 1978-84 Stainless Fillister Seals.
Replica Intake Clamp Set features fillister
head screws, pair.
VT No. Year Finish
James VT No. OEM Type
35-0417 1955-56 Cadmium
— 14-0519 27060-55 1955-77 FL, O-Ring
35-0439 1957-76 Cadmium
14-0626 14-0113 27062-78 1978-85 Flat Seal
35-0443 1957-76 Zinc
— 14-0924 As Above Red Silicone
35-0440 1977-84 Zinc
V-Twin’s 360° Power Intake
Clamp is full stainless steel which
Atomizer
features a “floating bridge.” Closes Turbulator turns the intake manifold into
the gap under the “T” bolt for total a violent mixing chamber. The heavier
360° wrap around seal. The best fuel particles are directed away from the
available Sold as a set with O- sides of the intake manifold back to the
Rings or seals. center of air flow. The fixed valve turbula-
VT No. Year Type tor then tumbles the mixture resulting in
35-0415 1955-77 O-Ring Kit higher horsepower.
35-0409 1978-84 Flat Seal Kit VT No. Model
14-0519 1957-77 O-Rings, 10 pk 35-9260 38mm 2 Bolt Keihin, Bendix
14-0113 1978-85 Flat Seals, 10 pk 35-9261 40mm 2 Bolt S&S ‘B’, +’E’, Flat ‘S’, Mikuni
Polished Intake Manifold System II Atomizer. Screen device which
Clamps are strong yet easy to further mixes fuel at face of manifold. The
install. Replaces 27063-57. For tossed mixture burns more efficiently and
all 74’s 1955-E78, Sportster completely.
1957-E78 with O-rings.
VT No. Item
35-0407 Clamp Kit VT No. Item
14-0519 O-Rings 10 pk 35-0093 38mm Bendix, Keihin
35-0092 S&S, Mikuni, 40mm Screamin Eagle, 40mm

664
Internal Throttle Parts

Inner and Outer Throttle Spark Casing Assembly.


VT No. OEM Years Type
36-0950 56502-32 1932-48 Outer, Vinyl
36-2579 56502-32 As Above Cotton braid
36-2578 — 1909-31 Outer Nickel Plated
Throttle Control Parts listed fit 1936-48, as except noted.
36-0958 3743-09 1909-31 Nut for Above
VT No. OEM Item
36-0951 56528-49 1949-53 Outer Vinyl
49-0150 56271-36 Plunger, Complete Kit, ea
36-0956 — As Above Cotton braid
9505-2 3316-31 Plunger only, pair
36-0952 56360-54 1954-72 Outer Vinyl
9804-2 3316-36 31-36 VL, 31-39 45” Plunger Only
36-0953 56373-09 All, Inner Wire
49-2005 56245-35 Spiral
36-0954 56420-09 Wire End 1909-48
49-0956 56276-31 Screw, 10 pk
7626-2 56287-36 Cadmium, pair

CLASSIC
7625-2 3330-31 Cadmium, pair
8923-8 9261 Pin
56281-31 Kit for
56278-10 2 Sides
12-1156 9281 Throttle Pin, 4 pk
49-0240 56278-10 Collar
49-2049 56278-10A Collar, Throttle, 1910-72
36-0950 56502-32 Outer
36-0953 56379-09 Wire
49-0156 56283-31 Wire Screw, 10 pk Throttle Control Parts 1949-53 All Twins.
49-0950 Throttle Wire End, 1936-48 VT No. OEM Item
36-0954 56420-09 Wire End, 10 pk 49-0650 56220-48 Grip Spiral
49-0651 56235-47 Grip Retainer, 2 pk
49-0652 56240-47 Grip Screws, pair
49-0653 56391-49 Plunger, ea
36-0951 56528-49 Outer Control Casing
49-0956 56276-31 Cable Plug Screws, 10 pk
36-0953 56373-09 Inner Wire, each
36-0497 Kit Above Parts, both sides

Throttle Control Parts, 1954-72 All Twins.


VT No. # OEM Item
49-0158 A 56220-53 Spiral, Push
49-0911 A 56220-58 Spiral, Reverse, Pull
49-0159 G 56288-53 Zinc Plug, pair
9214-2 G 56288-53 Cad Plug, pair
8924-8 C&D 56278-10 Roller and Pin
9261 Kit
49-0161 E 2594 Screw
49-0162 F 3207 Screw
49-0163 B 56400-53A Plunger
9514-2 B 56400-53 Plunger
36-0952 H 56528-49 Outer Casing
36-0953 I 56373-09 Wire
13-0215 J 56216-53 Spring
28-0625 K 56239-53 Grip End Plug, Zinc, pair
49-0956 L 56276-31 Screw, Handlebar Plug
36-0499 Kit includes All Parts Above for Both Sides

665
Throttle Cables Throttle/Idle Cables

Big Twin Throttle/Idle Cable Assemblies Throttle/Idle Cable Assemblies are available in black
vinyl or braided stainless covering with correct end fitting for each application, also available in overstock
length. Assemblies unless noted.
V-Twin V-Twin Barnett Barnett Barnett
Stainless Black Stainless Stainless Black OEM Length/Fits
Clear Coat
— — — 36-1500 36-2460 56389-74 Stock 1974-75 All Black
— — — — 36-0107 — +6” Ext As Above
— — 36-0630 36-1501 36-2461 — +8” Ext As Above 36-0101
36-0901 36-0102 — 36-1502 36-2462 56313-76 Stock 1976-80 All
36-2520 36-0103 — — — — +6” Ext As Above
— — 36-1503 36-2463 — +8” Ext As Above
— 36-0948 — — — — +12” Ext As Above
36-0903 36-0101 36-1504 36-2464 56324-81 Stock 1981-89 FX-FLH-FXST-FLST Throttle Cable
36-2516 — — 36-1505 36-2465 — +8” Ext As Above
— 36-2558 — — — — +12” Ext As Above
36-0902 36-0100 36-0635 36-1506 36-2466 56323-81 As Above, Stock Idle Cable
36-2515 — 36-0636 36-1507 36-2467 — +8” Ext As Above
— 36-2557 — — — — +12” Ext As Above
— — — — 36-2468 56328-81 Stock 1981-89 FLT-FLHT Throttle Cable
— — 36-0638 — 36-2469 56327-81 As Above, Stock Idle Cable
Barnett Carb Conversion Throttle/Idle Clear Coated &
Cables. Order by Carb and throttle type. Stainless
For use with stock type Push-Pull
Throttle handles except as noted.
Black Matched Stock and Idle Cable
Assemblies for Big Twins.
36-0860
Stock +8” Years Model
36-0860 36-0863 1981-89 ST/FLH
Mikuni Carb, 38 and 40mm Stainless Steel Braided Cable Set by
Stainless Stainless Black Lgth Cable 36-0855
M&M features clear coating for throttle
Clear Coat and idle applications.
36-0661 36-1542 36-2493 38” Throttle Unv., Single VT No. Year Model Length
36-0662 36-1543 36-2494 46” Throttle Unv., Single
36-0855 1981-89 FX-FLST-FLH Stock
— 36-1544 36-2476 38” Throttle 1976-80 Single
36-0663 36-1545 36-2541 43” Throttle 1981-95 Single 36-0114 1982-95 S&S 38”
Mikuni HS40 36-0115 1982-95 S&S 50”
— 36-1546 36-2543 41” Throttle 1981-95
Spiral Chrome Throttle Cable in stock
— 36-1547 36-2542 41” Idle 1981-95
Mikuni HS 42/45 length. Fits 1976-80 All Throttle.
— 36-1550 36-2585 42” Throttle 1981-95 VT No. 36-0511
36-0667 36-1551 36-2586 46” Idle 1981-95
Keihin
36-0659 36-1554 36-2477 38” Throttle Unv., Single
— 36-1555 36-2478 46” Throttle Unv., Single
S&S Super ‘B’ or Bendix Clear Coated
36-0655 36-1556 36-2474 37” Throttle 1976-80
S&S Super ‘E’ & ‘G’ and Screamin’ Eagle
— 36-1563 36-2545 38” Throttle 1981-95
36-0669 36-1564 36-2544 38” Idle 1981-95
Dell’Orto Pumper
36-0670 — 36-2550 40” Throttle Unv, Single
Dell’Orto Dual Throat
36-0671 — 36-2581 39” Throttle 1981-95
36-0672 — 36-2582 39” Idle 1981-95 Barnett Clear Coat Braided Stainless Throttle Cable Sets
Qwiksilver include throttle & idle cable.
36-0739 — 36-2583 39” Throttle 1981-95 VT No. Year Model Length
36-0741 — 36-2584 39” Idle 1981-95 36-0832 1981-95 S&S Super E,G, Screamin’ Eagle 33”
Universal Throttle Cables by V-Twin 36-0830 1981-95 S&S Super E,G, Screamin’ Eagle 38”
36-0905 — — 30” Ball & Barrel Ends 36-0832 1981-89 FX, FLH, FXST, FLST Stock
36-0104 43” Barrel End 36-0833 As Above + 8”
— — 36-0112 60” Barrel End
— — 36-0105 38” 38mm Mikuni Ball End Chrome Throttle Cable Support Bracket.
for all Twins with Bendix carburetor.
Replaces 27459-74.
VT No. 35-0208

666
36-0411
Clutch Cables
Clutch Cable
Big Twin Clutch Cable Assemblies feature heavy duty construction designed for reliability and longer service. By V-Twin or
Barnett in black vinyl or braided stainless covering.
V-Twin V-Twin Barnett Barnett Barnett
Stainless Black Stainless Stainless Black
with
Clear Coat OEM Fits Length
36-0500 36-0400 36-0686 36-1526 36-2355 38618-52 Stock 1952-67 BT with mousetrap 31”
— 36-0401 — — — — +6 Ext As Above 39”
— — — 36-1527 36-2356 — +8 Ext. 1952-67 BT 40.50”
36-0502 36-0402 — — — 38618-68 Stock 1968-83 BT, 1984-85 FXST, 1986 FXWG 47”
— 36-0403 — — — — +4 Ext As Above 56”
36-2521 — — — — — +8 Ext As Above
— 36-2536 — — — — +12 Ext As Above 64”
— 36-0411 — 36-1528 36-2496 38618-68 Stock 1968-83 BT, 1984-85 FXST, 1986 FXWG 51.625”
— — — — — — Nylon Lined Small Dia.Casing

CLASSIC
— — — 36-1529 36-2497 — As Above 59.75”
— 36-0398 — — — 38618-68 Stock 1968-83 BT, 1984-85 FXST, 1986 FXWG 52.25”
— — — — — — Extreme duty 1/2” dia. type
— 36-0399 — — — — +6 Ext. As Above 58.25”
— — — 36-0692 36-2359 38599-80A Stock 1980-82 FLT-FXR-FXRS 1/8’’ Cable 57.75”

Handle Assemblies
Clutch and Brake Lever
Assemblies include cable pin.
B
Available chrome or polished 26-2127 A 26-2144
with 3/8” or 5/16” hole sizes for
cable entry.VT No. 26-2167 and 26-2168 accept front brake Replica Lever Assemblies include
switch. slotted lever bushing as original with 26-0510
Chrome Polished OEM Hole Fits small hole for brake or clutch.
26-0523 26-0524 38608-68 3/8” 1968-72 BT Clutch VT No. # OEM Finish
26-0525 26-0526 45002-65 5/16” 1941-68 BT Brake 26-2127 A 45002-41 Chrome
1952-67 BT Clutch 26-2126 A 45002-41 Polish
26-2167 26-2168 45002-69 5/16” 1969-72 Brake BT 26-2144 B Ball End Polish
Chrome Barnett Lever 26-0522 B Ball End Chrome 26-2129
Assemblies with ball end. 26-0510 Ball Handle Polish
Assembly has mounting hole 26-0515 Ball Handle Chrome
for mirror. Hand Lever Pivot Pins for brake and clutch sides.
VT No. OEM Item
VT No. Application Side 8819-4 45031-41 1941-64 Pin & Nut, Cadmium
26-0504 Brake with shoe brake Right 26-0507 45031-65 1965-81 Pin & Clip, 10 pk
26-0502 Clutch all 1952-67 FL Left 26-0544 — 1965-81 Pivot Pin Set w/grease fitting
26-0503 Clutch all 1968-84 FL-FX Left 12-0939 11036 Clip for Above, 10pk
Front Brake Cable. Replacement core and casing for 1949- 26-2129 45032-82 Pin, each
71 FLH Glide 1952-72 Sportster models. Replaces 45073-51 12-0944 11143 Snap Ring for Above, 10 pk
60” long, must be cut to proper length. 26-2138
VT No. Type
36-2385 Stock Type, V-Twin
36-0545 Replica 1949-52, 26” 26-0505 26-2130
26-0506
36-0501 Stock Type, Barnett
Lever Pins/Bushings
36-2489 Braided Steel
VT No. OEM Item U/M
36-0509 Inner Only
Brake Cable Clamp is a universal style 26-0505 45036-68 1965-72 with Bushings 10
clamp. 26-2138 45039-68 Nylon Bushing 25
VT No. 26-0508 26-0506 45033-49 1949-64, with cotter 5
26-2130 45036-82 1982-87 10
60” Chrome Cable Wrap is a classic
Cable Clamp fits to hand lever for emergency or perma- 1950’s style dresser trim item. I.D. size
nent use. Easy to install .460” diameter. Pair. noted. Sold each.
VT No. 26-0509 36-0521 VT No. Size
Chrome Clutch Cable Support bolts to engine 36-0520 5mm
bolt to route cable away from cylinder heat, and 36-0521 6-7mm
align cable to clutch arm. Fits 1980-86 5-speed. 36-0525 10-11mm
VT No. 31-4040

667
Throttle Cable Kits 35-9246
35-0215
35-0070

35-0211

Throttle & Cable Kits include grips, throttle idle and Barnett throt-
tle cable with ends attached as pictured for S&S ‘E’ and ‘G’ carbs.
VT No. Item
35-9246 38” Complete Kit
Throttle Kits available in single or dual units with or without 35-0212 Handle and Grips only
grips and chrome end plugs. S&S Super ‘E’ & ‘G’ and Cables for Dual Stock Type Throttle
VT No. OEM Type Handles.
Single 1974-80 Stainless Black Length Type Years
35-0215** 36500-74 Kit with 2 grips 36-0633 36-2464 33” Throttle 1981-95
35-0070** As Above As above with cable 36-0635 36-2466 33” Idle 1981-95
35-0211* 56500-74 Throttle only 36-0668 36-2545 38” Throttle 1981-95
35-0210 56397-74 Adjuster only 36-0669 36-2544 38” Idle 1981-95
*Note: Includes nylon tube with chrome clamps Bendix Carb
**Note: Includes chrome end plug. Throttle Kit
includes single
35-0212
cable throttle
assembly,
35-9352
cable with
adjuster and
chrome brack-
et.
VT No.
35-0560

35-9149
35-9350

35-9218 35-0253 35-0254

Chrome Throttle Clamps and Tube Set feature smooth


design, upper and lower pieces with screws and nylon throttle
tube, for single or dual cable applications. For use with 1982-up
type cables.
VT No. Type
Dual 1981-up (Push-Pull)
35-0253 Single
35-0237 56395-81 Kit with grips
35-0254 Dual
35-0212** 56395-81 Kit with grips
Radii Billet Throttle accepts single 1982-95
35-9352** 1981-90 Kit with black cables
throttle cable.
35-9350 1991-95 Kit with black cables
VT No. 35-0255
35-9149* 56324-81A Throttle only
35-9218 56396-74 All Friction Spring
*Note: Includes nylon tube with chrome clamps. Chrome Throttle Housing custom design for
**Note: Includes chrome end plugs. single cable operation.
28-1981 Nylon Throttle Tubes. VT No. 36-0151
VT No. Type Year
35-9073 Single 1976-81
Dual Billet Throttle Housing for use with idle
28-1981 Dual 1982-95
and throttle cable.
35-9870 Dual 1996-up
VT No. 36-0564

668
Choke Cables
FLH-FXST-FLT Choke Cable.
36-0993 36-2390
Complete assemblies include
knob casing and inner wire.

VT No. OEM Item Fits


36-0989 Cpt. Assy 1967-70 FLH FX-FXR Choke Cable Assemblies for years listed.
36-0993 29212-71 Cpt. Assy 1971-78 FLH VT No. # OEM Fits
36-0523 29213-79 Cpt. Assy 1979-84 FLH, 36-2389 D Kit 1973-78 FX-FXS
29211-86 1984-89 FXST 36-2390 D Kit 1978-84 FX-FXS
1985-86 FXWG 36-2593 D 29225-79 1982-85 FXR
36-2593 29225-79 Cpt. Assy 1979-85 FLT 36-0987 C 29220-67 1967-70 FL
36-0517 Inner wire 1971-78 FLH 36-2386 C 29221-73 1973-78 FX-FXS
36-0995 29214-71 Chr Knob 1971-89 FLH-FXST 36-2388 C 29215-78 1978-84 FX-FXS

CLASSIC
28-2117 27451-82 Rubber Grommet 82-89 FLH-FXST 36-2387 B 29216-73 1973-84 FX-FXS
12-0576 27450-82 Nut 1982-89 FLH-FXST 29219-78 1979-E80
12-1190 11013 Ret Ring 1979-89 FLH-FXST-FLT 36-0994 A 29214-67 1971-84 FX Knob
Black plastic
Choke Cable Nut Kit includes nut 7638, and
seal 27451-82 for dash mounted choke on FL- Chrome Choke Cable Bracket for use on
FXWG-FXST models. 1966-70 Shovelheads.
VT No. 37-8942 VT No. 31-4188
Barnett Cable and Control Chrome Throttle Cable fits support
Fittings contains control fittings, bracket on all Twins with Bendix type
cable ends and ferrules. Properly carburetor, replaces 27459-74.
proportioned usage. Includes plas- VT No. 35-0208
tic case.
VT No. 36-0806

Throttle & Spark Cable Brackets Hex Rubber Iso Mount has 1/4
28-0658
x 20 threads on each end. 5
B pack.
28-0636 VT No. Type Qty
28-0658 Hex 5
A 28-0636 Lord (Round) Each
D
C Control Cable Guide Hook replaces 45092-
66 Stock on all 1966-84 FL, 5 pk
VT No. 31-0193
Chrome Choke Knob fits stock cables with
10
/32” thread.
VT No. 36-0562
G
Braided Cable Heat Shrink Tubing.
Clear heat shrink tubing for use on all
E F braided stainless steel cables to pre-
vent cable from scratching painted or
Throttle & Spark Cable Brackets have parkerized finish and chromed surfaces while still keeping
mounting hardware as original. that braided steel look. Kit contains 4-
VT No. # OEM Year Model Type 16” long heat shrink tubes to cover 2
9005-4 A 3371-36 1936-48 OHV Throttle throttle cables, 1 clutch and 1 speedo
9006-4 B 3371-37 1937-48 SV BT Throttle cable. Bulk tubing is in a 10 foot roll.
9007-2 C 9967 1930-73 45” Throttle & Spark VT No. Item
9008-5 D 55627-38 1930-48 SV BT Spark 40-0015 Cable Sleeve Kit
31-0537 E 56605-49 1949-53 OHV Throttle 40-0019 3/8” x 10’ Roll
2041-7 F 45218-52 1968-72 OHV Throttle 40-0020 1/2” x 10’ Roll
37-9028 G 56609-52 1957-65 OHV Throttle 40-0021 3/4” x 10’ Roll

669
Speedo Cables
36-2576
36-0621 36-2524
Black Stainless
36-0601 36-2531
Transmission Drive Speedometer Cables
Black Stainless Metal OEM Lgth Top
Front Wheel Drive Speedometer Cables. Vinyl Nut
Choose by application or by length and top nut size. Available in 1980-83 FXWG, 1971-72 FX, 1962-80 FL-FLH-FLHS.
black vinyl, stainless or clear coated stainless. Note: 36-2524 is chrome plated.
Black Vinyl Stainless OEM Length Top Nut 36-0621 36-2535 36-2524 67026-62 35” 5/8”
1987-94 FXR-FLXR, 1984-86 FXRS, 1984-86 FXSB, 1973-82 36-2429 — — As Above 39” 5/8”
FX-FXE, 1981-82 FXB, 1983-85 FXR. Replaces OEM 67078- — — 36-2576 67026-62 35” 5/8”
85A, 67051-73 and 67052-78A. Zinc, Thin
36-0606 36-2528 See Text 40” 16mm — 36-0125 — Clear Coat 35” 5/8”
36-0813 — Barnett 40” 16mm — — 36-2590 Barnett 36” 5/8”
— 36-0120 Coated 40” 16mm — — 36-2554 Thick Type 35” 5/8”
1980-85 FXRT, 1983-85 FXE. Zinc .420 O.D.
36-2414 36-2529 67048-83A 43” 16mm Mini Speedo Kit 1936-85 Big Twin for 39-0316, 39-0314 and
— 36-0121 Coated 43” 16mm 39-0365.
36-0815 — Barnett 42” 16mm 36-0512 Custom — — 50” 12mm
36-0608 — 67052-78B 49” 16mm 36-0417 FXST 67401-97 12mm
Rear Wheel
1973-78 FX.
36-0601 — 67051-73 42.5” 16mm
36-0602 — +4” 46.5” 16mm
1981-84 FLH. Replaces OEM 67026-81 and 67072-87B.
36-0627 36-2531 See Text 35” 12mm 36-2554
36-0817 — Barnett 35” 12mm
1980-86 FLHT-C/P, 1980-86 FLT, 1989-93 FLHS, 1982-83 FXR- 36-2540
FXRS.
36-2412 36-0596 67072-79A 40” 12mm
67072-87B Replica Style Early Cables feature original style housing,
— 36-0127 Coated 40” 12mm .42” thick, for early FL trans drive, 45 rear wheel drive. All
cable have female fitting at drive end and nut on speedo end
36-0620 Male as noted.
Black Zinc Item Fits Nut
–– 36-2540 67026-36A 1936-61 BT M
36-0531* 36-2554* 62026-62 1936-80 BT F
Female
36-0530 36-2571 62025-37 1937-52 45, 50” M
Transmission Drive Speedometer Cables. All have female –– 36-2572* Custom 1937-52 45, 50” F
nuts at trans end and top nut as noted. –– 36-2598* 67028-62 1962-73 Servi, 54.5” F
Black Metal OEM Length Top *Note: For use on late male fitting on speedometer.
Vinyl Nut
1936-61 FL-FLH Models. F G
36-0620 — 67026-36A 35” 5/8” M
1937-52 45” Solo Models. E
36-0622 R. Wheel 67023-37 50” 5/8” M
1937-52 45” Solo Models fit late type VT Speedo. Speedometer Cable Clamps note cable size of fitment.
36-0624 R. Wheel — 50” 5/8” F BT OHV
1937-61 Servi Car Models. Colony VT No. # OEM Fits/Type
36-0600 Rear End 67028-51 54½” 5/8” M 9646-1 37-9025 A 67075-36 1936-56, Thick
1962-73 45” Servi Car Models. — 37-0589* A 67074-57 1957-61 Zinc
36-0626 Rear End 67028-62 54½” 5/8” F
9652-1 39-0337 G 67074-57A 1957-61, Zinc
1952-56 K Trans Drive Models. 9650-1 — E 67075-52 1952-56
36-2570 36-2577 67051-52A 46” 5/8” F
Black Zinc 9651-1 — F 67074-57 1961-90
SV
Cable Adapter allows use of 5/8” cable on 12mm 9649-5 37-9234 D 67086-39 1937-48 BT SV
threaded speedometers. 9647-1 49-2533 B 67074-37 1937-53 45, Thick
VT No. 36-0507 9648-1 37-9219 C 67076-41 1937-53 45, Rear
Replacement Speedometer *Note: Sold in 5 pack
Cable Nuts for front wheel
drive cables and available in 5 Chrome Speedometer Cable Bracket fits 1978-up FX
packs. models. Order grommets separately.
VT No. # Type Model VT No. Item
36-0397 A 12mm 1981-94 FXR 31-0571 Bracket
36-0396 B 16mm Fine 1973-77 FXE 28-0555 Grommet
36-0515 C 16mm Course 5/8” NPT Fat Bob

670
Speedometer Drive Kits

36-2526

Speedometer Drive Units fit right side front wheel only with 2:1
ratio, have .750 axle hole, for right and left side as noted, spacer 36-0547
length note. (A) Overall (B) Spacer length.
(A)

CLASSIC
(B) Overall
VT No. OEM SpacerLgth Ratio Fits
36-0800 67127-73 .268 .789 2.1 1973-84 All FX’s
36-2526 Chrome .268 .789 2.1 As Above
36-0801 67124-80 .298 .823 — 1980 only All FXE KMPH
36-0804 67073-81 Flat .532 2.1 1981-84 FLH
1984-86 FLT
36-0805 67071-79 .586 1.114 2.1 1980-83 FLT 36-0544
31-0149 28-1998 Installed

Speedometer Cable and Cable Mount for front wheel drive


models 1973-up in 5 pack.
VT No. OEM Item
31-0149 38623-68 Chrome Bracket
28-1998 66996-85 Cable Boot
Speedo Drive Spacers replace drive units. Fits
1973-83 FX.
VT No. 44-0390

Chrome Speedometer Drive Covers fit over


the existing drive units. Fits 1973-83 FX-FXR
(35mm) and 1981-84 FL, 1982-86 FL (41mm) VT No. 36-0544 shown on FLH
VT No. 42-0435 1973-up Right Hand Speedometer Drive Adapter Kits.
FLH kit (36-0544) includes 2:1 ratio right side speedo drive,
Speedo Drive Units include chrome hub cover and chrome axle with nuts. For single disc FL
housing and gear as OEM spoke hubs and cast wheels 1981-85 style. VT No. 36-0544
36-0812 replacement, for transmission FXST-FXWG kit (36-0547) includes adapter flange, 2:1 ratio left
drive. 45 types are for rear side speedo drive and axle to fit 1980-83 FXWG or 1984-99
wheel or rear end drive. dual disc spoke hubs.
VT No.36-0547
21” Wheel Speedo Drive Kit
49-0210 includes drive and adapter ring
to utilize a 2240:60 speedome-
VT No. OEM Teeth Fits
ter on 1973-80 FXWG dual
36-0810 67130-36 11 1936-61 Big Twin
disc and FLH, single disc.
36-0811 67130-61 13 1962-67 Big Twin
VT No. 36-0565
36-0812 67130-69 23 1968-80 Big Twin
49-0208 67135-36 11 1936-61 Big Twin Block Off Plate for
Gear & Shaft only Speedometer Drive Hole Plug
49-0210 67129-37 8 1937-52 45 Solo, Chrome includes plate, gasket, screw and
49-0239 67129-37 8 1937-52 45 Solo, Zinc lockwasher. Zinc plated. Fits
49-0209 67080-37 Retainer for Above 1936-84 Big Twin.
15-0184 67141-36 Mount Gasket VT No. 17-0119

671
Chrome Polished Allen Head
Allen Screw Kits Show Bike Kits.
VT No. Year Model
1010-P 1978-84 Shovelhead
1011-P 1976-77 Shovelhead
1012-P 1970-75 Shovelhead
1009-P 1979-84 FLT

Big Twin Polished Chrome


Motor Sets include all side cov-
ers, lifter base, timing plug, inner
primary mount, top, front, and
Gardner-Wescott Builder Chrome Fastener Sets are the per- rear motor mounts with stabiliz-
fect combination of allen screws and acorn nuts. Contains timing ing link fasteners on FXR & FLT
plug, oil pump, left and right side covers, clutch and chain cover, models. Sets also include rocker
top front and rear motor mount with stabilizing link fasteners and box covers, header mount and
regular bracket mount on FXR-FLT lifter base, point cover, head- points cover or generator mount
er mount, casing & inner primary to casing, rocker box, cylinder where applicable with washers
base, motor case, transmission cover and washers supplied and nuts where needed on 4
where needed. Where there is a bolt you get an allen screw. Speed Shovelheads.
Where there is a nut you get an acorn. All heads polished VT No. Year
chrome, smooth without knurls. 37-7489 1977-84
VT No. Fits 37-7490 1970-76
37-0082 1982-83 Shovel 5 Speed FXR-FXRS-FXRT Chrome Motor Case Allen Bolts fasten engine case
37-0088 1979-84 Shovel 4 Speed Models halves together on Big Twins.
37-0089 1977-78 Shovelhead VT No. Year
37-0090 1970-76 Shovelhead 37-9189 1941-78
37-0091 1966-69 Shovelhead 37-9190 1979-82
37-0092 1965 only Panhead Chrome Allen Screw Kit connects motor
Cam and Primary Cover Chrome mounts, front, top and rear to frame on
Screw Sets include transmission, models listed below. Knurled.
chain, clutch or derby provided VT No. Fits Speed
where applicable. By Gardner- 37-9181 1948-84 Big Twin 4
Wecott. Fits 1970-84 FLH-FX All 4- 37-9182 1948-85 Top strap only 4
Speed models. 37-9183 1982-83 FXRS 5
VT No. 37-8505

672
Full Hardware Kits
Show Bike Kits are origi-
nal chrome detailing by
Colony for models listed.
Includes acorn or cap nuts
for motor and transmission
area.

Cap Acorn

CLASSIC
Cap Acorn Acorn
Chrome Chrome Gold Year Model
— — 7909-G 1936-39 Knucklehead
8505 — 7905-G 1936-39 Knucklehead
— 7915 — 1976-77 Shovel
— 7911 — 1978-84 Shovel
— 7916 — 1979-84 Shovel FLT 5-Speed
8516 — — 1979-84 Shovel FLT
Stock Style Hardware Kit contains all the stock engine nuts,
bolts, washers and studs for your engine in choice of chrome or
cadmium plating. Kit includes primary cover screws, lifter base
37-7493 screws, circuit breaker screws, case studs and nuts, timing
plug, cam cover screws, cylinder base nuts and washers, oil
pump nuts and bolts, trans side cover nuts and washers, trans-
mission top screws, transmission fill plug, generator screws,
head bolts and washers. For 1948-64 Panhead Kits, order
proper length Pan cover screws separately.
Chrome Cadmium Year Model
8311 CHR 8311 CAD 1970-75 Shovel
8312 CHR 8312 CAD 1976-78 Shovel
Panhead Allen Screw Sets. 8313 CHR 8313 CAD 1979-80 Shovel
VT No. Year Type 8314 CHR — 1981-84 Shovel
37-7492 1965 Motor Set (Short Pan Screw) 8300 CHR 8300 CAD 1936-39 Knucklehead
37-7493 1958-64 Motor Set (Short Pan Screw) 8301 CHR 8301 CAD 1940-47 Knucklehead
37-7494 1948-57 Motor Set (Short Pan Screw) 8318 CAD L1930-36 VL-74
37-8507 1936-64 Cam, Primary Cover Set 8302 CHR 8302 CAD 1948-57 Panhead
37-9189 1948-78 Motor Case Halves 8303 CHR 8303 CAD 1958-65 Panhead
37-9181 1948-84 Motor Mount, Lower 8307 CHR 8307 CAD 1966-69 Shovelhead
8304 CHR 8304 CAD 1936-39 74 & 80 Side Valve with
V-TwinTM OEM Cross Reference Guide with Cast Iron Heads
cross factory number to V-Twin Numbers on 8305 CHR 8305 CAD 1940-48 74 & 80 Side Valve with
over 20,000 items. Cast Iron Heads
VT No. 48-0011 8306 CHR 8306 CAD 1940-48 74 & 80 Side Valve with
The Most Comprehensive in the Aluminum Heads
Aftermarket Industry! 8308 CHR 8308 CAD 1937-73 45 with Cast Iron Heads
8309 CHR 8309 CAD 1937-73 45 with Aluminum Head
— 8310 CAD 1948-66 Hummer 125-165
Slotted ¼-24 Thread Nut Kit features a spe-
cially designed nut and installation tool for all
pre-1930 motor cases.
VT No. Item
8628-6 Cadmium Nuts
8629-1 Installation Tool

673
Gas Tanks 1936-84 38-0103
Bob Gas Tanks fit 1936-84 FLH-FXE
with Bobbed tank type mounts for years
listed not FXR or FLT models. Use
1975-up petcocks with nut. Tanks accept
stock dash and speedo. Order cap set
separately.
VT No. Gal Cap Type Caps
38-0100 3.5 Bayonet 38-0312
38-0101 5.0 Bayonet 38-0312
38-0103* 5.0 Bayonet 38-0312
38-0112 3.5 Screw Bung 38-0321 38-0103 With emblems installed
38-0113 5.0 Screw Bung 38-0321
38-0165 6.0 Screw Bung 38-0321 38-0112
*Note: Feature welded on tank emblem
mounts to accept 1966-72 emblems.

38-0101
E-Z Bob Tank Kit for
38-0186 FLT models features a
one piece 4 gallon
design tank which
includes chrome bung
style caps and hard-
ware for installation.
1980-99 kits include
a chrome cast dash, 5
lamp dash base and a
4.5 Gallon Quickbob Gas Tank is a one piece tank to fit 6 post bobbed type
1948-84 Big Twin frames and features 1983-up filler necks. key switch with a
Mounts with stock hardware and uses 1975-up type petcock, 2240:1 ratio speedo and front wheel drive cable. Requires the
VT No. 38-0204 required for installation. use of solo seat or FXR style seat for installation. 1980-85 mod-
VT No. Item els require drilling for rear mount.
38-0115 Tank VT No. 38-0186
38-0204
38-0204 Mount kit 40-1255
38-0321 Cap Set 38-0221

38-0208

38-0309
38-0206
Gas Tank Repair Pieces include fillers, 4 piece tab set for
top, bottom, right and left. Can be welded on stock and after-
market tanks.
VT No. Item
38-0208 Tab Set
40-1255 Filler Neck, Bayonet
38-0206 Filler Neck, Late Bung type, right and left,pair
38-0221 Petcock Fitting, male, 1975-up
1973-85 FX-FXE One Piece Gas Tank. Order brackets and 38-0309 Petcock Fitting, female, 3/8 NPT
caps separately. These “OEM” tanks are “NOS” new old stock Shift Mount Tab Kit includes
38-0226
from the 80’s. Tanks have small cosmetic marks and dings as two brackets and tube for
they are over 20 years old. replacements on Big Twin
VT No. OEM Type hand shift tanks, must be
38-0188 61215-83 Tank with Bung welded on.Shift Tab with 4
38-0317 61102-83A Cap Only (38-0188) mounts
38-0204 Kit Mount Kit VT No. 38-0226

674
1936-69 Big Twin Gas Tanks
38-0142 38-0119 38-0130

38-0103 1947-65 Big Twin Tank Set features provisions to accept early caps, reserve
shut off rod and 2 or 3 lite dash. Set also available with shifter gate mount
holes and lower shift lever mount tab. Order shift gates and mounting hardware

CLASSIC
separately as required. VT No. 38-0130 requires use of VT No. 7807-3 gas line
fittings. 38-0130 includes chrome shift handle.
VT No. Style Reserve Shift VT No. Style Reserve Shift
38-0796 3.5 Yes No 38-0787 3.5 No No
38-0797 3.5 Yes Yes 38-0130 5.0 Yes Yes
38-0785 5.0 Yes No 38-0131 5.0 Yes No
38-0119 3.5 Yes Yes 38-0103 5.0 No No
38-0142 3.5 Yes No

38-0136 38-0183
38-7010

38-0232

Flathead BT & Knucklehead 3


1/2 Gallon Bobbed Tank Set.
1940-46 features handshift
mounts and shut off rod provi-
sion, order shut off rod and seat
38-0201 kit separately. 1936-40 features
Shut Off Kits include rod and seat. handshift mounts and accept
VT No. Year 38-0140 petcocks VT No. 35-0499 and
38-7010 1941-49 35-0497. Tanks are also avail-
38-0232 1941-49 Replica able with 3 mount strips welded
38-0201 1950-65 to each side to attach 1940-46 emblems and stainless trim.
Order emblems and trim separately.
Mounting Kit for Big Twin Bobbed VT No. Item Year
1936-84 FLH Tanks includes special 38-0183 Tanks 1936-39
washers, studs, and bolts. VT No. 38- 38-0140 Tanks without trim mounts 1940-46
0200 includes spacers. 38-0136 Tanks with trim mounts 1940-46
VT No. Finish 38-6696 Emblems 1941-46
38-0200 Zinc 38-6679 4 Piece Stainless Trim 1941-46
9891-18 Chrome
9892-18 Cadmium
9893-18 Parkerized
12-2123 Rear Mounting Stud Only 1936-84 *Note: All tanks with shut off rod provisions may require fuel rod alignment
before installation of shut off assembly.

Important Gas Tank Information: All tanks are shipped unpainted unless otherwise noted. Caps and pet-
cocks are not included. Carefully check the new tank for flaws and fit before painting. Do not grind or sand
the seams or joints. Clean the inside of the tank and it is suggested to pressure test and use a tank sealer.
Check petcock openings, making sure the petcock can be easily installed. Use proper hardware to mount
tank, including correct bushings, brackets and spacers required for assembly. Tedd Cycle, Inc. is not liable
for paint work or labor claims of any kind. Tedd Cycle, Inc. is not the manufacturer of the gas tanks.

675
Tank Dividers Louvered Dash Plates are
chrome steel with protective foam
strip backed for easy installation.
39-0409 Chrome Die Cast Tank Trim Panels replace
existing rubber divider on 1968-84 with die Fits 1967-84 FLH Cast Dash.
cast dash. 39-0404 VT No. 39-0404

Black Rubber Tank Filler Strip replaces 61122-


79 on 1979-81 FLH models.
VT No. 28-0715

VT No. Years/Model Type


39-0409* 1968-84 FLH Eagle Spirit
39-0343* 1968-84 FL Chrome
Plastic Panel. replaces 61125-72 on 1971-72 FX
Replaces 61142-82 , attach by rubber ring supplied
Nitetrain or can be used on FX-FL models with die
A B C cast dash and frame mount seat.
VT No. 28-1990
Chrome Panel Edging slips on sheet metal dash
panels, hub cap edges for decorative use, in 10
foot roll.
VT No. 37-8943
Chrome Tank Panels fill the gap between 3 and 5 gallon
Bobbed type tanks. 39-0356
39-0355
VT No. # Years Type Style
39-0108 A Custom Full Plain
39-0106 B 1947-84 FLH Plain
39-0104 C 1977-84 FXS Plain
39-0478 B Hooks Set Chrome Dash Aprons for Big Twins when plunger type seat is
Note: B style mounts under steel dash panel 2 & 3 lite & with used with T-Bar.
large O-Ring. Type A & C mount on front tank bolts & frame VT No. Fits Dash No.
tube. 39-0355 Cateye Type Dash 39-0112
Rubber Tank Divider fits between 39-0356 Lowrider Type Dash 39-0117
3 and 5 gallon Bobbed tanks, when Leather Tank Pouch
28-0652 seat T bar is not used. Panel with built in slip
VT No. 28-0652 pocket for models listed
below. Replaces existing
28-0653 Black Replica Tank Divider
tank panel. Fits 1947-67
replaces 61122-39 when a
FLH steel dashes.
seat “T” bar is used.
VT No. 48-0633
VT No. 28-0653
48-0633
28-2111

48-0015

Leather Bob Tank Panels for split tank models, with black
trim & silver concho. Models are for FL & FX with belt strap for
easy installation.
VT No. Fits
28-2111 1977-84 FXS, FXB, & FXSB models
48-0015 Oil Cooler Cover

676
1948-84
Tank Mounts
Mounting Kit for Big Twin
Bobbed 1936-84 FLH Tanks
includes special washers, studs,
and bolts. VT No. 38-0200
includes spacers.
VT No. Finish Type
38-0200 Zinc Stock
9891-18 Chrome Stock
9892-18 Cadmium Stock
9893-18 Parkerized Stock
2524-2 Chrome Allen
12-2123 Rear Mounting Stud Only 1936-84
51-0100

CLASSIC
Mounts for Bob Tanks. “Our Original Frame Saver Kit” may be
welded to all 1936-85 Big Twin frames, stock or custom, to
replace original brackets.
VT No. Item
51-0100 Complete Kit
51-0101 Lower Mount
Frame Saver Gas Tank Mount Kit includes front & rear tank 51-0507 Rear Mount Clips, pair
mount. A way to mount Bobbed tanks to custom or original
frames. Temporarily attach 1 piece by clamping bracket for a
quick check of tank placement on custom applications & brack-
et assembly can be welded in place.
VT No. Item Type
51-0521 1936-84 Stock
51-0615 1985-99 Flat Side
38-0240 1985-99 Flat Side

38-7015

FX Tank Mount Kit mounts one piece FX or Quick Bob


tanks on 1973-84.
VT No. # OEM Item
38-0204 A-F –– Complete Kit
38-0220 A&B –– Spring and Clip Kit
38-0205 A 61546-74 Spring Clip
13-0155 B 61550-73A Spring
28-0614 C 61139-73 Horseshoe, Large
28-0644 C 61139-73 Horseshoe, Small Flat Side Fuel Tank Mount Kit includes all hardware neces-
28-0615 D 61152-65P Rubber Bushing sary to mount flat side, 1984-99 style tanks to 1936-84 FL-FX
28-0617 62123-66 Button Bumper frames. Welding required.
28-0616 F 61562-66 Cup Bumper VT No. 38-7015

677
Dash Assembly 39-0383

39-0914

Cast Dash Panels include lens set for 1968-90.


VT No. Finish
39-0383 Chrome
39-0352 Raw
FLH Dash Kit features chrome cast dash with lens and hard-
ware, 6-post switch, choke cable and knob, all mounting
hardware and trim strips. Stock on 1968-84 FLH. Can be
adapted to all 31/2 and 5 gallon tanks. Dash base has wiring
and sockets. Choose the proper cable for each application.
VT No. Type
39-0913 1:1 Ratio
39-0914 2:1 Ratio
39-0972 As Above without Speedometer 39-0450
39-0967* As Above without Speedometer
39-0919 1:1 Ratio with Tach Chrome Long Rider Dash Panel constructed of ABS plastic.
39-0920 2:1 Ratio with Tach Fits bobbed tanks on 1968-95 FLH-FXWG-FXST models.
*Note: Includes plain unwired dash base. Rubber strip included.
VT No. 39-0450

39-0974

Speedo Adapter Ring adapts to late model speedo into FLH


style steel dash cover. FLH Dash is shown with adapter ring
installed 39-0130, adapter ring must be affixed with an indus- Long Rider Dash Complete Kit with speedo and switch for
trial adhesive for a leak proof seal. VT No’s 39-0124 and 39- 1948-95 Big Twins.
0192 include chrome ring and bracket to mount electronic VT No. Ratio
speedo in FLH style dashes. 39-0973 2:1
VT No. 39-0130 39-0974 2240:1
Dash Panel Decal replaces 71300-79 on 1979-93
37-9121 37-9122
FL-FLH-FXWG Black matte finish, adhesive
backed, 5 pk.
VT No. 48-0423

1975-95 Dash Hardware Kit


includes parts pictured to fit Chrome Dash Mount Stud Kits include stud, nuts, nylon
the FLH-FXWG-FXST cast washer and either skull or acorn nut, fit 1968-up cast dash
type dash, stock or panel on FXST-FL-FXWG when choke cable is not used.
39-0383 and 39-0352. VT No. Type
VT No. 39-0382 37-9121 Acorn
Late Dash Parts. Pieces fit late cast dash panel 1968-95 37-9122 Skull
FLH-FXWG-FXST. 37-0573 Stud only
VT No. OEM Year/Item Choke Cable Nut Kit includes nut 7638, and
39-0345 71134-68 Support seal 27451-82 for dash mounted choke on
39-0346 Set 1975-95, Lens Set FL-FXWG-FXST models.
39-0345 VT No. 37-8942
39-0347 71141-68 Retainer
39-0348 71297-68 Lens clip

678
Dash Kits
39-0907 39-0910
2 Light 3 Light V-Twin Dash Kits are
Dash Dash shipped Display
Packaged!
2 or 3 Light Dash Kit is
complete as illustrated.
Can be ordered with
plain 39-0138 base, or
wired 39-0137 two lite, or
39-0136 three lite base
with sockets and bulbs.
Includes either 1:1 or 2:1
V-Twin Original Dash Kits First Offered in 1984! ratio speedo and the cor-
39-0115 rect 5 post key switch
with 2 keys. Order

CLASSIC
Plainbase dash kit when
it is not desired to rewire harness for dash lighting. Choose prop-
er cable for each application. Nothing else to buy! 3 lite dash kit
pictured. Can be mounted on Big Twins 1947-84 FL.
VT No. Type
39-0344 39-0114 39-0904 3 Light Plain Base 1:1
39-0951 3 Light Plain Base without Speedo
Steel Dash Panel Components 39-0905 2 Light Plain Base 1:1
VT No. OEM Item Light 39-0906 3 Light Plain Base 2:1
39-0349 71300-47 Lens Holder 2 39-0907 2 Light Plain Base 2:1
39-0115 71350-47 Lens 2 39-0908 3 Light Wired Base 1:1
39-0535 71351-59 1959-61 Neutral Lens 2 39-0909 2 Lite Wired Base 1:1
39-0354 71310-38 Cover Plug, 1939-67 All 39-0910 3 Light Wired Base 2:1
39-0353 71311-47 Cover Side Plate 2 39-0911 2 Light Wired Base 2:1
39-0344 71292 62 Shield 3 33-0534 Bulb Socket, pair
39-0114 71091-59 Lens Set 3 V-Twin Dash Kits are available with the popular tach-speedo
71351-59 2 Red, 1 Blue 3 combination included. Can be wired to 1978-up FX-FL models
with a tach that is triggered by coil impulse. See instructions
for tach wiring. Wired base includes light sockets and all hard-
ware for installation.
VT No. Type Ratio
39-0915 2 lite 2:1
39-0110 39-0144 39-0916 3 lite 2:1
39-0111
39-0917 2 lite 1:1
2 and 3 Light Dash Cover. 2 Light fits 1947-61 Big Twin and 39-0918 3 lite 1:1
45. 3-Light fits 1962-67 Big Twin. Dash Cover Mounting Stud And Center Screw
VT No. Item Item Finish features chrome domed center screw, stud and
39-0111 2-Light Dash Chrome lock nuts to mount 2 light steel dashes to 1947-
39-0953 2-Light Dash Raw 67.
39-0952 3-Light Dash Raw
39-0110 3-Light Dash Chrome
28-0542 Strip Rubber VT No. Item
39-0144 Without key switch hole Chrome 7716-2 Kit, Colony
39-0892 39-0123 Kit, V-Twin
8483-2 Center Screw only
39-0155 Lock Tab only

Dash Insulator & Bolt Hardware are sold in 3 packs, for


dash rebuilding.
39-0893 VT No. 32-8013
Chrome Billet Clock Assembly fits 7/8” or 1”
Chrome Dash with 91.5 mm speedo hole accepts electronic handlebars. VT No. 39-0785
speedo from XL-FXD models.
VT No. Type
39-0892 Smooth
39-0893 3-Light

679
Cateye Dash
Cateye Dash Kit is
39-0156
complete as illustrated.
39-0903 Packaged on 18” x 24”
board for point of pur-
Installed
chase display. Can be
ordered with either
39-0145 plain (39-0129) base,
or wired (39-0126)
39-0128 39-0127 base with sockets and
bulbs. Includes either
1:1 or 2:1 ratio Speedo
and the correct 5 post
key switch with 2 keys.
Order “Plain Base”
dash kit when it is not
desired to rewire har-
39-0129 ness for lighting base included is 39-0129. Order cable sepa-
rately. Can be mounted on 74 & 80 Big Twins 1936-84, 1936-
73 45 models fitted with 1947-up style tanks.
VT No. Type
39-0900 1:1 With Plain Base
39-0901 2:1 With Plain Base
39-0126 39-0902 1 1 With Wired Base
39-0903 2:1 With Wired Base
39-0899 Without speedo with plain base
39-0591
39-0591 Dash Plate Mounting Kit contains all
Installed hardware required to properly install the
dash plate and cover on all 1936-46
Twins.
VT No. 7715-6

2561-2
Cateye Dash Base to mount speedo and switch to Fat Bob 2562-2
tanks. (A) Cateye Dash Lens Kit replaces 71340-39 & 71341-39.
VT No. Fits Type Sold in a set. VT No. 39-0113
39-0156 1936-38 Skull (B) Dimmer Switch. Cateye dash mounting plate
39-0145 1939-46 Replica dimmer switch with knob. Replaces 71600-39.
39-0127 1936-46 Custom VT No Item Year Finish
39-0129 1936-84 Custom 39-0119 Complete Switch All Chrome
39-0128 1939-46 Wired 2560-2 Knob 1943-46 Chrome
39-0126 1936-83 Custom(Wired) 39-0184 with harness 2561-2 Knob 1943-46 Polished
39-0184 1936-46 Replica Cpt 2562-2 Knob 1939-43 Chrome
39-0591 1936-99 Custom (C) Early Reset Knob. Original type knurled replaces 67215-
1939-46 Cateye Dash 68, clears stamped 2 & 3, and Cateye dashes on early mod-
Base Rebuild Kit els. VT No. 39-0336
includes insulators, (D) Panel Lamp Shields replaces 71326-39, 71325-39.
socket parts and hard- VT No. 39-0359
ware as shown. (E) Panel Side Plate replaces 71311-39. VT No. 39-0350
VT No. 39-0159 1937 Style Skull Dash fits
most cateye dash bases. Uses
rubber plug 4519-36 on side
hole. Includes 2 red lenses and
Cateye Dash Cover fits retainer rings. Replaces 4516-
39-0112
1939-46 Big Twin and 45. 37. Can be mounted to 1948-
Includes lenses and rubber 95 tanks by use of VT No. 39-
trim. 0132 base.
VT No. OEM Finish
39-0360 71270-39 Primer VT No. Item
39-0898 71270-39 Black 39-0414 Raw Dash with Red Lenses
39-0112 71270-39 Chrome 39-0415 Chrome Dash with Red Lenses
28-0541 Trim Rubber 39-0419 Red and Clear Lens Set
49-1721 Red and Green Lens Set 49-1721
680
Wiring Harness/Dash Base Assembly
39-0182

39-0187

39-0958

CLASSIC
Replica Wiring Harness /Dash Base Assemblies include
complete harness pre-wired to dash base, 5 or 6 post key
switch, terminal box, horn button, dimmer switch, headlamp
39-0963 39-0959 connection, speedo lamp socket and front terminal board when
required. Switch and wiring tested after final assembly.
VT No. Type Year/Model Generator
Generator Models
39-0190 2-Light 1947 BT 3 Brush
39-0189 2-Light 1948 BT 3 Brush
39-0182 2-Light 1949-57 BT 3 Brush
39-0183 2-Light 1958 BT Neutral 2 Brush
39-0181 2-Light 1959-61 BT, Neutral 2 Brush
39-0960 39-0188 3-Light 1962-64 BT 2 Brush
Replica Dash Bases feature correct shape and bulb sockets. 39-0184 2 Light 1939-46 BT 3 Brush
VT No. Year Type Big Twin Electric Start Models
39-0958 1948-58 2-Lite 39-0185 3-Light 1965-67 2 Brush
39-0963 1959-61 2-Lite 39-0186 5-Light 1968-69 2 Brush
39-0959 1962-67 3-Lite 39-0196 5-Light 1970-71
39-0960 1968-95 Cast 39-0197 5-Light 1972 only
Late Dash Plate Ignition Switch 39-0187 5-Light 1973-77
Spacers for spacing dash base 39-0198 5-Light 1978-79
and switch in relation to tanks, 39-0199 5-Light 1980-84
packs of 10. Note: Order the appropriate factory service manual to
VT No. OEM Size Type facilitate wire harness installation.
39-0422 39-0118 39-0420 71027-68 .030 Dash Light Sockets available steel or
39-0421 71028-68 .060 Dash plastic body, bulbs are included.
39-0422 71029-68 .120 Dash VT No. Item
39-0118 — .040 Switch 33-0129 1 wire, 3 pack, steel
Dash Mount Hardware 33-1983 2 wire, 3 pack, plastic
includes bolts, spacers Note: Bulbs not included
and hardware to install 33-2007 2 wire, 3 pack, steel
33-0129
1948-98 type dash Socket has ground wire
mount bases on 1984-98 33-0534 2 Wire, Insulated type, pair
FXST-FLST models with 33-0531 Speedo socket w/bulb 12V
39-0138 39-0944
flat side tanks. 33-0136 12V Bulb
39-0209 33-0244 6V Bulb
VT No. Item
39-0209 Kit
39-0210 Spacer, Front
39-0214 Spacer, Rear
28-0403 Rubber Strip
28-0562 Rubber Bushing Dash Mounting Plates available plain, less wiring & sockets.
Dash Base Boot fits 1965-95 models. VT No. Type Dash Year
VT No. 28-0412 39-0138 Plain 2 & 3 1948-up
39-0944 Base only Cast 1973-up
681
FX-FXRS Gauges 39-0335 39-0319

Replacement Clear Lens replaces fogged,


cracked or broken lens on stock gauges 1982-
83 FXR models. Cut off old lens and plastic-
seal new one in place. Sold each.
VT No. 39-0391
Speedometer Heads fit front wheel drive.
31-3964 VT No. OEM Face/Type Model
39-0335 67021-73C 0-140K/Mph 1976-83 FX-FXE-
FXS1981-84 FX-FXE-FXS
39-0389 67020-73C 0-120 Mph As Above
39-0319 67020-73B 0-150 Mph Same as above
39-0933 67037-85A 0-120 Mph 1983-84FXRT
Speedos are the black plastic style. Complete units include 39-0318 Tachometer Replacement Type, 0-8000
brackets. Brackets replacement plastic lens, and fork tube rpm. Order lamp separately. Replaces
plugs to accept bracket mountings are sold separately. 92042-78A. Fits L1978-84 FX-FXE-FXS,
VT No. OEM Fits/Item Electric.
39-0372 92020-74B 0-150 Mph VT No. 39-0318
1982-83 FXR-FXRS Speedo
31-3964 67316-74 Speedo bracket Chrome
39-0391 — Lens only, each D 39-0120 FX Dash Mount
33-0133 71090-64 12V Bulb F Complete Hardware for 1977-84
Tach & Speedo Covers are formed to Kit gauges on FX-FXE or use
fully cover plastic encased instruments B
Speedo and tach brackets
on 1982-83 FXR models. Replaces A 38-0212, 38-0213 to
94932-84T Speedo, 94931-84T Tach. E mount gauges in other
VT No. 42-0350 types of housing.
C
VT No. # OEM Item
28-0619 A 50235-63 Iso. Mount 5/16
28-0546 B 62563-65 Iso Mount 1/4
38-0210 C 70900-77 Front Mount
38-0212 E 70904-77 Speedo Bracket
39-0143 39-0139 39-0140 38-0213 F 70905-77 Tach Bracket
Speedometer & Tachometer Brackets. 39-0120 A-F — Dash Mount Kit
VT No. OEM Use 1977-84 FXS Complete Dash Assembly
39-0143 67181-73 Single Gauge for 1973-up FX includes chrome cover, electric tach,
39-0139 92074-73 Tach-Speedo 73-82 FX speedometer drive, trip cable, indicator
39-0140 67180-73 Cup for Speedo and Tach, lamps, mount hardware and cable.
1973-82 FX-FXE VT No. 39-0177
Chrome Center Tank Panel for the split
tanks of 1977-84 FXS-FXSB-FXEF-FXB. FX Gauge Housing fits 1977-84 FXS-
VT No. 39-0104 FXEF-FXB models. Replaces 71301-77.
Order rubber gap seal separately.
VT No. Item
39-0117 Chrome Dash
33-1962 37-9063 Chrome Plugs/Trip
37-9064 Chrome Plugs/Ind
39-0117 28-0540 Black Gap Seal
39-0121
FXS Chrome Dash Screws fit 1977-85 low
39-0122 rider models, 4 piece sets available in Acorn or
Reset Cable and Knob replaces 67210-73. Used on all 1973- Allen type screws.
up FX except 1981-82 FXWG, late 1984-up FXE-80 models. Acorn Allen Allen Colony
VT No. 39-0121 8016-4 37-0441 8775-4
High Beam Blue Indicator Lamp with single wire lead
Chrome Dash Dress Up Kits include dash,
replaces 67891-75B. Use on all 1977-up FXS, all FX models,
panel, rubber strip and chrome allen screws.
1980-82, FXE-80 and 1980-up FXWG.
Fits 1977-84 FXE-FXS.
VT No. 39-0122
VT No. 39-0912
Red Generator Lamp with 2 leads fits 1972-74 FX, 1977-85
FXS. Replaces 68536-72.
VT No. 33-1962

682
39-0367 48mm Mini
39-0365
Mini Gauge Kits
48mm Deco or 60mm Mini Speedometer and Tachometer
Kits include gauge, chrome bracket and rubber handlebar
clamp and proper cable which can be installed without any
adapters or modifications.
48mm 60mm
Deco Mini Ratio Model/Years
Speedometer
39-0365 39-0314 2:1 1936-67 FL
39-0368 39-0315 2:1 1973-95 FX, 1981-84 FL
39-0368 39-0370 39-0371 2240:60 1981-96 FXST-FLST
39-0314
— 39-0316 1:1 1968-80 FL, 1971-72 FX,
1980-83 FXWG
Tachometer
60mm 39-0367 39-0392* Electric 3-wire type
Deco 31-9997 Fits All Chrome Y mount
33-2008 Fits All Light socket with bulb
33-2047 Fits All 12 Volt bulb, 10 pack

CLASSIC
39-0860 Note: For use on 1978-up models with coil triggered tach,
39-0858 Green Negative wire goes to negative side of coil. Red wire
goes to ignition side of key switch. Tach head must be ground-
ed by black wire.
Cable 36-0512 fits 39-0314 & 39-0316 kits.
Cable 36-0603 fits 39-0315 kits.

60mm Mini Electronic Speedo and Tach. Speedo features 39-0435 39-0550
easy push button recalibration and re-setable trip meter, with
LED lighting. 8000 RPM Tach has LED lamp. All units have
black face and include clamp. Order 12mm speedo cable sep-
arately.
Three functions are (1)accumulated mileage (this can not be reset), (2) Trip 1 (can
check total mileage for 1 full gas tank, can be reset to zero), (3) Trip 2 (calculate
mileage from A to B destination, can be reset to zero).
VT No. Ratio Item
39-0858 2:1 Speedo
39-0860 0-8000 RPM Tach Mini Gauges includes cable and mount clamp and 4 LED
39-0417 indicators. Note: 39-0556 & 39-0437 includes LS Speedo drive
for FXD models. Note: 60 mm size gauges feature 4 LED
lights. 48 mm have 3 LED lights.
• Blue-High Beam
• Green-Neutral
• Red-Oil 39-0456
• Yellow-Turn Signals
48 mm 60 mm Ratio Item Year
39-0435 39-0550 2:1 Speedo 1973-94
39-0436 39-0561 2240:60 Speedo 1981-94 ST
39-0434 39-0438* 39-0576* 1978-up Tachometer Electric
39-0456 39-0456 Knob Speedo
*Note: Does not have LED indicators.
39-0435, 39-0436, 39-0550, 39-0561 have turn signal lights,
Pre90 models tap into orange wire exiting turn signal flasher
1991-up models signal indicator light cannot be used
60mm Electric Tach and Speedos fit models
78-up. Units include gauge, bracket and clamp.
VT No. Item Year
Multi-Colored Mini Gauges. 60mm gauge features a 2.4” pol-
39-0392 Tach 1978-up
ished stainless body with a white face, total length of 2.7”. Units
39-0203 Housing
include a chrome bezel with choice of red, orange, blue, yellow,
white, green or purple by the push of a button. Works on 12 v 80mm Electronic Tach features stainless housing
systems. Tach adapter required for use with single fire ignition. and Y bracket. Fits 1978-up.
Speedometer accepts 12 mm drive cable. Order clamp sepa- VT No. 39-0563
rately.
VT No. Gauge Ratio
39-0417 Speedo 2:1 Chrome Clamp includes molded rubber insert to
39-0434 Tach Electric attach mini gauges to handlebars for less vibration.
VT No. 28-0325
683
FLH Speedometers have 5/8” male
Replica Speedometers fitting to attach cable as listed.

39-0393 39-0428 39-0427 39-0426

Replica Speedometers feature glass lens with stainless nar-


row bezel in 2:1 ratio with a 5/8” male cable fitting. Reset knob A B
included.
VT No. Year Needle Type Glass
39-0393 1936-39 Black Thin Flat
39-0428 1936-39 Black Thin Dome
39-0427 1940-45 White Airplane Dome
39-0426 1946-47 Orange Airplane Dome
(A) 1936-39 White Replica Speedo Production
since 1983!
features long style
C 39-0861
early needle, Over 50,000 Served!

accepts reset
knob VT No. 39-
0134.
VT No. Ratio
39-0305 1:1 A
39-0328 2:1
39-0376 2240:60
(B) Silver &
Black A-Black 0-120 MPH 1972-84 FL model replaces 6700-68A,
VT No. Ratio accepts reset knob 39-0134.
39-0302 1:1 VT No. Ratio Face Male
39-0313 2:1 39-0307 1:1 0-120 MPH Fitting

(C) Silver-Black 39-0324 1:1 0-80 MPH/KILO


B
(1-12) with silver 39-0329 2:1 0-120 MPH
39-0306 39-0326 B-Police Special Speedometers feature black face with
numerals 1962-67. C
VT No. Ratio white numerals and needle.
39-0306 1:1 39-0932 2:1 0-120 MPH
39-0326 2:1 39-0327 2:1 0-100 MPH
39-0303 1:1 0-100 MPH
39-0322 1:1 0-120 MPH
C C
39-0374 39-0993
Bob Dash Speedometer Cable
adapts to speedo with 5/8” large
male thread, as used in kits to
trans. or front wheel drive.. 39-0301
39-0865
VT No. Length Type Fits C-1948-61 Type Green features gold backing with green and
36-0607 39½” Front Wheel All black. 39-0301 is green and black on a glass face. 39-0374,
36-2444 39½” As Above with Stainless Housing 39-0993 have a red face.
36-0126 39½” As Above Stainless with clear coat 39-0304 1:1 10-120 MPH
36-0610 42½” Front Wheel All 39-0861 2:1 10-120 MPH
36-2548 42½” As Above with Stainless Housing 39-0865 1:1 1-12 MPH
36-2445 47” Front Wheel All 39-0998 1:1 1-12 MPH
36-0621 35” Transmission 1936-80 BT 39-0301 2:1 1-12 MPH
Speedometer Lamp 39-0374 2240:60 10-120 MPH
Socket with bulb replaces 39-0993 2:1 1-12 MPH
71151-48. 39-0537 2:1 1-12 MPH
33-0531 VT No. Type
33-0531 Vinyl Wire Ratios
2:1 Ratio Bob Speedos fit 1936-67 BT transmission drive type ,1936-67 45
33-0529 Cloth Wire models and Servi-Car models
1:1 Ratio is for 1968-73 Servi-Car, 1968-80 FL-FLH
33-0133 12 V Bulb
33-0132 6V Bulb
684
Speedometer
Replica Early Speedometer Needle features
aluminum construction and weighted end. A B
VT No. Color
49-0746 49-0745 White
49-0746 Orange
Bezel/Lens Kit fits FL
Speedometers, include
stainless bezel, glass lens
Bezel and sealing gasket.
VT No. Years D
C
Gasket 39-0333 1948-84
Lens 39-0451 1936-40
39-0452 1941-47
39-0330 Glass Speedometer Lens and Parts.
VT No. Fits Type
39-0330 1936-40, 1948-up Flat Glass

CLASSIC
39-0331 1936-46, 1941-47 Domed Glass
39-0381 1936-47 Chrome Rim
39-0342 1948-up Bezel Retainer 1940 Style Speedometers are for FL. Features orange or
15-0681 1948-up Lens Gasket white airplane style needles with silver numerals over black
background. Great for restoration of 1941-47 models, reset
FLH Speedometer Tin Faces. knob included.
Speedometer must be dissem- VT No. # Ratio Needle Ratios
2:1 Ratio Bob
bled to install. 39-0298 A 2:1 Army graphics Speedos fit 1936-67
VT No. OEM /Fits 39-0308 B 1:1 Orange needle BT transmission
drive type ,1936-67
39-0309 67004-62A 39-0300 B 2:1 Orange needle 45 models and
1962-67 FL 39-0976 2:1 Orange needle Servi-Car models
1:1 Ratio is for
39-0310 67004-68 39-0379 2240:60 Late needle 1968-73 Servi-Car
1968 FL 39-0299 C 2:1 White needle
39-0311 67004-68C 39-0410 — Orange needle only
1968-80 FL 39-0458 D 2:1 White (Dome Glass)
39-0312 67004-68
1968-80 Police FL 39-0730

39-0336 39-0406 39-0134

39-0403 39-0121
39-0731
38-0338
Multi-Ratio Speedos are programma-
Reset Knobs. Order for proper applications.
ble for 1:1, 2:1 or 2240:1 ratio and fea-
VT No. OEM Years/Type
ture a LED odometer readout. Will
39-0336* — 1968-84 Knurled
accept 12 or 16mm (5/8”) cable ends.
39-0406* — 1981-98 FL-FXST
VT No. Type
39-0134 67215-68 1968-up FL with screw
39-0731 Speedo
39-0211 67217-68 Screw for Above 37-0519
39-0730 Tach Speedo
39-0403 67215-89 1981-95 FXST-FXWG
37-0519 67117-85 Screw for Above,10 pk 28-1952
39-0338 Alloy All Female
39-0121 67210-73 1973-84 FXE, Chrome
*Note: Knurled type fits most aftermarket FLH gauges
28-0155
Speedo Adapter Stud will allow the use of 39-
0134 later knob in speedo with alloy knob. FLH Speedometer Isolation and Mount Kit mounts
VT No. 39-0173 speedometers with 3/8” holes replaces 67066-76. Kit includes 2
pins, clips, bushings and molded outer ring.
1936-67 Big Twin Stock Odometer Trip Knob VT No. Item
is knurled and cadmium plated as stock, with 28-1952 Kit
spring and clip. Fits stock speedometers only. 12-0594 Snap Ring Only
VT No. 39-0536 28-0155 Kit
Speedometer Rubber fits FL speedo to absorb
shock and seal against the elements.
VT No. 28-2115

685
Wrap Around Oil Tank
40-0424
1936-57 40-0473

40-0427 40-0426
1936-57

40-0279

Replica Oil Tank features wrap around type construction,


including seam-welded edges, which show weld-marks as origi- A
nal tanks. 1958-64 type has battery rod tab supports, all have
screw in dipstick except side fill, which has a rubber plug. Replica Oil Tanks include original style and accoutrements in
VT No. Finish Type Years chrome or gloss black finish.
40-0424* Black Stock 1936-57 Black Chrome Year
40-0432* Chrome Stock 1936-57 40-0480 — 1936
40-0427 Primer Stock 1958-64 40-0472 40-0279 1937
40-0426 Chrome Stock 1958-64 40-0473 40-0475 1938-39
40-0429 Chrome Side Fill 1936-64 Chrome Horseshoe Tank is a 3½
40-0398 Primer Side Fill 1936-64 quart replacement for 1936-64
40-0428 Chrome Dipstick Cap 1936-64 rigid or swingarm frames. Accepts
40-0444 Zinc Dipstick Cap 1936-64 stock 6v battery and original or
*Note: 1936-57 without battery rod tabs. custom braided oil lines. Fits with
Chrome Three Quart Kick tin inner primary only.
Start Side Fill Oil Tank for Rigid VT No. Item
or Swing Arm frames with alu- 40-0409 Center Fill Smooth
minum inner primary covers on 40-0411 Side Fill Smooth
1965-84. Use 12N55A-3B VT 31-0192 Rigid Bracket
No. 53-0505 battery, clamps for 37-0098 Drain Plug
battery must be fabricated. Chrome Magneto Oil Tank fits
VT No. Item BT Rigid or Swing Arm frames
40-0412 Side Fill Oil Tank 1958-78, 5 qt capacity for big
37-9242 Drain Plug incher, not designed to hold bat-
53-0505 Battery tery. Use with tin primary or open
belt drive only. Order rear bracket
40-0488 40-0493 separately.

VT No. Item
40-0407 Tank
31-0192 Rigid Rear Bracket
31-0191 Swing Arm Rear Bracket
Replica “Bobber” Rigid Frame Oil Tank fits 1936-57 BT. Tank 37-9242 Drain Plug
is 1 5/16” shorter to accommodate a raised position for chain Replica Dipstick includes a copper washer.
alignment. Tank will accept mini 12 V battery. VT No. Item
VT No. Finish 49-7560 1936-40
40-0488 Chrome 49-7577 1941-64
40-0493 Black 15-0192 Copper Washer

686
Oil
Tanks

CLASSIC
Chrome Smooth or Hex Wrap Around Oil Tank installs on
stock FX-FL swing arm frames 1965-84 and houses the stock
FXE battery, VT No. 53-0518 and allows removal of battery with-
out removing the tank from the frame. All fittings exit from the bot-
tom of the tank on 31/2 quarts.
VT No. Type
40-0406 Smooth, Can only be used w/Hitachi type starter motor
40-0405 Hex Type
37-9242 Drain Plug

48-0427 48-0675
Chrome Electric Start Wrap Around Oil Tank fits stock rigid
and swing arm frames pre-1984 Big Twins, not FXR, features
48-0426 built in battery box for VT No. 53-0518 battery, FXE type.
Accepts braided or rubber lines by your choice of fittings.
Oil Tank Decals. FLH style. Sold 5 pk.
Available with spin on oil filter built in, 4 quarts. Available to fit
VT No. OEM Style Type
Paughco 5-Speed Rigid and Swing Arm frames.
48-0426 62535-65 H, Long Adhesive
VT No. Item Type
48-0427 62535-61A H, Lightening Water
40-0408 Oil Tank 4-Speed
48-0675 99352-82 Bar/Shield Adhesive
40-1256 Oil Tank with Filter 4-Speed
48-0425 61776-56 “V” Adhesive
40-0392 Paughco Frame 5-Speed
48-1729 — Patent Aluminum
31-0191 Rear Bracket 4-Speed
37-9242 Drain plug
40-0711 Chrome Filter Replacement

687
Oil Caps 40-0504
40-9955

40-0503

40-0495
Chrome Oil Tank Cap fits the stock type oil tank on 1965-84
FX-FL. Replaces 62610-52A
Oil Temperature Dipstick for 65-
VT No. Item
84.
40-0504 Cap
VT No. Style
15-0329 Gasket
40-0503 Temp
40-9955 Dipstick
40-0495 Stock
12-0970 Retaining Ring
40-0686 40-0686 LCD
Oil Cool Cap features top
heat sink.
Oil Tank Plug is constructed of rubber with VT No. 40-2101
chrome cap for tanks which accept a push in
plug. VT No. 28-0219

Oil Tank Mount Hardware


40-0192 42-9918 42-9940

40-0192
6”Round Oil Tanks measure 6” diameter and 11.5” long. Fit
42-9919
1936-84 Rigid and Swing Arm frames will accept 12N16 battery
sizes. Brackets included.
31-0191
VT No. Finish
40-0192 Chrome
40-0193 Raw 31-0192
Brackets 31-0190
VT No. Frame Model
42-9920 42-0877 42-0537
31-0733 All Front Both
31-0734 1958-84 Swing Arm Rear
31-0744 Rigid Rear

51-0516
Oil Tank Repair Kit can be welded on to replace broken brack-
et on original 1936-64 oil tanks. Full kit includes 3 pieces. Chain
guard tab set sold separately.
VT No. Item 42-0760 42-0762
51-0150 Kit Oil Tank Hardware. Item are plated as noted to fit wrap-around
51-0516 Chain Guard Tabs oil tanks, 1936-64.
1936-57 VT No. OEM Item Finish
1958-64 42-9919 — Rod Set with pads Chrome
31-0190 59800-36 U-Clamps with bolts Chrome
42-9918 66390-36 Replica Rod Set w/pads & flags 1936-57
Parkerized
42-9940 — Replica Rod Set 1958-64
Oil Tank Mounting Kit has reproduction fasteners and spacers 31-0192 62585-36 1936-57 Rear Bracket Chrome
31-0544 62585-36 As Above Parkerized
to mount oil tank on Big Twin.
31-0191 62584-88 1958-64 Rear Bracket
1936-57 1958-64 Finish
42-9920 62585-36 Lower oil tank plate Chrome
8213-8 9206-12 Cadmium Kit 42-0877 — Replica Oil Tank Plate Black
9602-8 9205-12 Chrome Kit 42-0867 — Replica As Above Chrome
9667-8 Parkerized Kit 42-0537 66373-36 Battery Top Chrome
37-9087 Spacer, Zinc 42-0760 Replica Battery Top Black
37-9332 Spacer, Parkerized 42-0762 Replica Battery Top Chrome
688
Steel Oil Lines are replace-
ments for 1936-48 Big Twin
OHV models. chrome or cadmi-
OHV Line Sets
1936-57 OHV
um for restoration. Supplied Chrome Steel Oil
with nipple nuts already Lines fit S&S or
attached to fit wrap-around and SiftonTM Cast Pumps
stock oil pumps on Big Twin when motor is
models listed. Order oil pump installed in a rigid
fittings separately. frame with stock
wrap around oil tank.
Swing Arm Frame With Filter for 1958-64 models.
VT No. 40-0171
VT No. Item Pieces
40-0103 Chrome Set 4 Rigid Frame without filter, OHV mod-
40-0377 Cadmium Set 4 els.
40-0106 Chrome Filter, Line Set only 2
40-0371 Cadmium Filter, Line Set only 2
Rigid Frame With Filter for 1936-57
models.
VT No. Type Pieces

CLASSIC
40-0101 Chrome Set 4 Chrome Cad OEM Type Year
40-0375 Cadmium Set 4 40-0099 40-0374 Set 3 pc 1941-48
40-0107 Chrome Filter 2 40-0163 40-0164 Set 3 pc 1949-57
Line Set only 40-0111* 40-0144 63506-41 Return 1949-57
40-0370 Cadmium Filter 2 40-0108 40-0142 63572-38 Vent 1938-57
Line Set only 40-0109 40-0143 63511-38 Feed 1938-57
40-0132 40-0135 63506-38 Return 1941-48
Swing Arm Frame without filter — 40-0145 3571-36 Feed 1936 only
1958-64 models. — 40-0146 3571-37D Feed 1937 only
Chrome Cad OEM Type — 40-0147 3572-36 Vent 1936-37
40-0102 40-0376 3 pc Set — 40-0148 3571-36A Return 1936-37
40-0110 40-0133 63511-58 Feed — 40-0149 3571-38C Return 1938-40
40-0131 40-0134 63572-58 Vent *Note: Cross over to inside of tank for 1949-57 use.
40-0165 40-0166 63506-58 Return Ground Clamp attaches to oil line on 1936-40 models,
each.
VT No. 31-0275
40-0505 40-0506
SV Line Sets
Flathead 74 & 80 Oil Line Sets VLs are 2 piece
sets, in Cadmium. UL-ULH are 3 piece sets.
Oil Line Fitting Kit includes 4 cadmium plated fittings for use
with stock lines when an external oil filter is used. Fittings will
work with aluminum cover oil pump only.
VT No. OEM Type Years Model
VT No. Fits
40-0369 — Set 1930-33 VL
40-0505 1940-57 Rigid
40-0368 — Set 1934-36 VL
40-0506 1958-64 Swingarm
40-0373 — Set 1937-48 UL-ULH
40-0105 — Set As Above Chrome
40-0150 3571-37 Feed 1937 UL
40-0507 40-0151 3571-38 Feed 1938-48
9808-6 14-0529 40-0152 3572-37 Vent 1937 UL
Big Twin Oil Pump and Filter Fittings in cadmium. 40-0153 3572-38 Vent 1938-48 UL
VT No. OEM Years Application 40-0154 3571-37B Return 1937 UL
40-0509 63533-15 1936-64 Oil Pump to Line 40-0155 3571-38B Return 1938-48 UL
40-0510 26424-50 1950-64 Oil Pump Cover to Line 1938-73 45 Flathead & Servicar available in chrome or cadmi-
40-0508 63526-50 1950-57 Oil Pump Cvr to Filter Line um, Sold in sets or individual pieces.
40-0511 63525-50 1940-64 Oil Filter Line Connector Chrome Cad OEM Item
40-0528 63524-50 1951-64 Oil Filter Line Connector 40-0372 40-0104 3 piece Set
40-0507 63527-50 1950-64 Oil Filter Line Nut 40-0136 40-0139 63510-37 Feed
40-0605 63871-50 1941-64 Oil Filter Cap Adapter 40-0137 40-0140 63570-37 Vent
Oil Nipple Cap is cad plated. Replaces 3583-15 to cap oil fit- 40-0138 40-0141 63507-38 Return
ting during storage. Pack of 6. — 40-0522 25235-36 Vent Nipple
VT No. 9808-6 — 40-9998 63590-41 Rear Chain Oiler
Oil Line Nut, Oil Line Sleeve Nut replaces 63527-50. — 40-0518 63573-36 Banjo Bolt
Cadmium plated. — 14-0154 6440 Washer, 10 pk
VT No. Item — 40-0670 63577-36 Banjo Only
40-0507 Pair Nuts — 40-0157 3570-36B Feed Washer
14-0529 Rubber Seal, 63529-50T
40-0507
689
Oil Line Fittings
40-0566 40-0521 37-0095

40-0519
Chrome Oil Line Fittings for 3/8” hose. Thread is 1/8” NPT.
VT No. OEM Type U/M
40-0566 63533-41 Straight, Replica 5
2070-1 As Above Each Magnetic Drain Plugs prevent metal particles from
40-0521 Barbed Straight 5 circulating through engine and transmission cases, oil tank, etc.
40-0519 26496-75B 90 degree angle 5 VT No. OEM Size Use
37-0096 707 1/2 x 13 74 & XL Trans
37-0097 700 3/8 x 24 BT Case Plug 74 & 80
37-0095 60348-65A 1/2 x 20 74 & 80 Inner Primary
37-0098 720, 706A 5/8 x 18 Oil Tank & Time Hole
37-0099 739A 1/8 x 27 NPT 1990-up BT Trans
37-9242 1/8 x 27 As Above with Hex
37-8961 718 1/4 x 18 NPT Chain Cover
Drain Plug Washer for use on 1952-up Brass
Chrome Male Fittings for gas and oil measured in NPT Crush-Seal Factory Type. Replaces 62702-52,
thread and ID of line. 10 pack. VT No. 15-0194
A-Straight B-90° Size
40-0525 40-0532 1/8 x 5/16 Hose
40-0526 40-0529 1/8 x 1/4 Hose
40-0566 40-0519 1/8 x 3/8 Hose
Oil Fittings for Big Twin.
40-0608 — 1
/4 x 1/4 Hose
VT No. # OEM Item
40-0527 40-0530 1/4 x 5/16 Hose
40-0566 F 63533-41 Straight
Chrome Male Female Fittings.
12-1412 A 63533-65 Oiler Return
VT No. # Type/Size
40-9982 B 63541-70 Oiler T, Rear Chain
40-9990 C 45° 1/8 x 1/8 NPT, Street Elbow
40-0542 D 16302-81 Crankcase 45°
12-1416 D 90° 1/8 x 1/8 NPT
40-0578 D Chrome As Above 1/4”NPT
12-1419 E Straight 1/8 x 1/8 NPT
40-0543 D 16304-87 Crankcase 90°
Male Plugs.
40-0579 D Chrome As Above
VT No. # Size
40-0549 D 16305-99 Elbow, 1999-up
23-0611 F 1
/8 NPT, Chrome
40-0580 E 25260-78 1978-83 Crank to AC, Chrome
40-0531 F 1
/4 NPT, Plain
40-0551 F 25259-93A Straight 1993-up
37-8777 G 1/8 NPT Hex Socket Plug, Plain
40-0552 F 26314-99 Straight 1999-up
Oil Tank Drain Plug in stock chrome, cadmium
17-0519 G 62375-57 Elbow
or parkerized finish.
40-0553 G 63554-90 Elbow
VT No. Finish Type
Chrome Oil Line Fitting Set includes the neces-
8114-1 Chrome Stock
sary plugs and fittings for Shovelhead. Fits 1970-81.
8115-1 Cadmium Stock
VT No. 40-0560
9404-1 Cadmium Oversize
9304-1 Chrome Oversize Oil Vent “T” fits 71-84 BT.
9714-1 Parkerized Oversize VT No. 40-0559
9502-1 Chrome 1939-51 Stock
9504-1 Parkerized as above, 7/8” Hex Stock Oil Nipple Cap replaces 3583-15 to cap oil fitting dur-
9503-1 As above cadmium Stock ing storage. Pack of 6. Cadmium plated.
37-9067 Washer 25 pk VT No. 9808-6
Banjo Bolts and Washers.
VT No. OEM Item B C
40-0518 63678-36 Vent Bolt 40-9975
A
40-0670 63577-36 Vent Banjo
14-0154 6440 Washer, Vent, 10 pk
40-0156 3520-36A Bolt, Feed & Return, ea
40-0157 3570-36B Washer, Feed, 10 pk
Oil Line & Vent Line Fittings 3 pc., replace Nipple Nuts & Tube Ends will attach to tapered tank 63533-
type used on 1936-64 Big Twin. Braided stain- 15 type fittings and will accept braid or rubber hose, available
less steel or stock rigid steel oil lines. straight, 90° or 45°, chrome.
VT No. # Item
VT No. Type 40-9975 Nut, 3 pk
7612-3 Cadmium 40-9992 A Straight Tube, with nut
7148-3 Chrome 40-9993 B 90° Elbow, with nut 40-0514
40-0514 Chrome 40-9994 C 45° Elbow, with nut
40-0514 D Fittings

690
Fuel-Oil Line in 25 ft
shop rolls in rein-
forced black or clear
Oil Lines & Fittings
for fuel use.

Black Clear Size


40-9999 — 1
/8” 40-0575
40-0117 40-1250 3/16” 40-0566
40-0118 40-1251 1/4”
Russell Universal Pro System Oil
40-0119 40-1252 5/16”
Lines features a unique compression fit
40-0254 — 5
/16” (6’)
sealing system which ensures a positive
40-0120 40-1253 3/8”
seal on 3/8” barbed type oil pump or oil
40-0253 — 3
/8” (6’)
tank fittings. Constructed with stainless 40-0583
40-0126 — 1
/2”
braided hose and crimped on chrome
35-0413 35-0434 40-0584
ends. Sold each. Use with 40-0566 fitting.
VT No. Length VT No. Length

CLASSIC
40-5010 8” 40-5018 16”
40-5011 9” 40-5019 17”
40-5012 10” 40-5020 18”
Stainless Hose Clamps are available in 40-5013 11” 40-5021 20”
Worm Gear type or Torro drive type. 40-5014 12” 40-5022 22”
Torro drive clamps feature pressed tooth 40-5015 13” 40-5023 24” Chrome Oil Line Fitting Set allow use
and raised band edges to prevent dam- 40-5016 14” 40-5024 26” of 3/8” braided steel lines. Built in com-
age to hose. 40-5017 15 pression fitting so no need for clamps.
Worm Gear Torro Size Type Oil Pump/Tank Fitting. Reusable 3 piece set.
35-0413 35-0434 1/4”-5/16” Fuel VT No. 40-0566 VT No. Thread Fits
35-8031 35-0435 3/8” Oil 35-0176 Radii Polished 40-0575 1/2” NPT TC-88
Russell Stainless 40-0583 1/8” NPT Early
Endura Steel Hose 40-0584 1/4” NPT TC-88
Fittings
feature
Lock is a com-
pression fitting
that replaces
Oil Lines & Oil
compres-
sion end
and hose clamps. Feature a
conventional
cleaner appear-
Fittings
tapered internal nut. For /8” ID braided oil
3 ance and superior sealing performance. 40-0214
Pair Each Size 40-0223
hose.
VT No. Angle 35-0180 35-0175 1
/4”
40-0537 Straight 35-0181 35-0176 5
/16”
40-0538 45° 35-0183* 35-0177* 5
/16” Chrome Econo-Seal Hose Ends act as
40-0539 90° 35-0182 35-0178 3
/8” clamp and finished end when stainless
40-0541 Adapter Fitting *Note: Fits S&S Super “E” Carb fitting jacket rubber hose is cut. Micro clamp is
hidden under chrome end.
40-0210 Smooth Hex Fits Qty
40-0222 40-0213 1/4 6
40-0507 40-0248 — 5/16 6
Braided Stainless 40-0223 40-0214 3/8 6
Hose in bulk 40-0107
40-0224 40-0218 1/4 2
lengths to be cut to Oil Filter Canister Line Set is a 2 piece
40-0249 — 5/16 2
length as needed. line with nuts for rigid and swing arm
40-0225 40-0219 3/8 2
Use Econo-seal ends or hose clamps to frames.
— 40-0220 13/16 ID 1
attach to fitting. Warning: Not for use in VT No. Item
— 40-0591 15mm 2
brake systems. 40-0106 Chrome Swing Arm Line Set
— 40-0592 17mm 2
VT No. Size Length (Ft) Brand 40-0371 Cad Swing Arm Line Set
40-0202 1/4 10 VT 40-0107 Rigid Chrome Line Set 31-0125
40-0200 5/16 5 VT 40-0370 Rigid Cad Line Set
40-0207 5/16 10 VT 40-0507 Nuts only, pair, cadmium 31-0124
40-0275 5/16 10 Sifton 14-0529 Rubber Seal, 63529-50
40-0245 5/16 25 VT Chain Oiler Fitting replaces Oil Line Supports.
40-0276 5/16 25 Sifton 60549-70 on 1970-84 FL-FX, VT No. Style
40-0210 3/8 10 VT attaches to inner primary 31-0124 With hole
40-0277 3/8 10 Sifton cover. Sold each. 31-0125 Stock
40-0244 3/8 25 VT VT No. Type
40-0278 3/8 25 Sifton 40-0524 Stock
40-9976 Side Hole for Extra
Chain Oil 691
1966-84 SS Lines
40-9997

40-9995

40-9928
40-9940

Chrome Steel Braided Oil Line Sets


are complete lines for Big Twin models.
VT No. Fits
Oil Line Without Elbows fit Big Twins
40-9995 1968-80 Shovelhead 4-speed
with wraparound
models, stock oil tank & stock
oil tank and tin primary covers. Order VT
40-9996 inner primary, w/o elbows
No. 40-0514, 3 piece fitting set to con-
40-9996 1968-80 Shovelhead wrap
nect lines to oil pump or tanks that have
around oil tank & stock inner
1/8” NPT threaded inserts.
primary, w/elbows
VT No. Size U/M Type
40-9928 Set Without Elbow
40-9830 40-9997 Set With Elbow
40-0366 20” Each Without Elbow
40-0365 25” Each Without Elbow
Pre Cut Kits for Big Twins. Genuine
Russell “Pro-Flex” stainless steel lines
with polished clamps are pre-cut to exact
length for each application listed.
Supplied with polished “Tube Seal” ends.
Chain primary kits include primary vent
and oil return lines. Use original T con- Stainless Oil Line Kit includes (1) 10’
nector.
3
/8” braided hose, (6) chrome econo-seal
VT No. Fits hose ends.
40-9830 1968-84 FX-FL, all models with VT No. 40-0418
Chain Primary,
6 hoses, 12 clamps
40-9850 1968-84 FX-FL, all models with Compression Fitting and Hose Kit
Chain Primary and Oil Cooler, includes (6) reusable compression fittings
7 hoses, 14 clamps with 1/8” NPT threads for oil pumps and
40-9930 1968-84 FL-FX Oil Cooler kit, tanks, and 10 feet of 3/8” stainless steel
2 hoses, 4 clamps braided hose.
40-9890 1968-84 Oil Line Kit, FX-FL VT No. 40-0459

Oil Coolers
Jagg Oil Cooler Bypass 40-1510 40-1511 40-1512
Valve works in conjunc-
tion with all oil coolers as
a manual version of a
thermostat.
VT No. 40-1521

Jagg Oil Coolers feature multipass oil flow configuration, spe-


cially designed turbulators in each oil passage way, highly con-
centrated mini-louvered air fins and are available in deluxe,
black on chrome.
Sifton Oil Cooler replica Vertical Mount
style in black or chrome. Deluxe Slim Line Chrome Fits
VT No. Finish 40-1510 40-1511 40-1512 1955-83 Panhead/Shovelhead,
40-0305 Black 1982-94 FXR
40-0306 Chrome Oil Cooler Brackets will mount 40-0305 & 40-
0306 Sifton Coolers to the models listed.
Replaces 62574-77, FLH.
VT No. 31-0154

692
1966-84 BT Shovelhead
Chrome Rocker Box Overhead Oilers
Lines by SiftonTM. Feature
an updated fitting design
for ease of installation.
Shovelhead 66-84
VT No. Type
40-0180 Stock 40-9989
40-0130 Stroker Extended

40-9924 Shovelhead Top Oiler are braided


stainless steel. Feed from a Y con-
nection or a common center tube
Stainless Steel Braided Overhead Rocker Arm Oil Lines fits for Early or late lower ends and
1966-84. Shovel top ends.
VT No. 40-0241 VT No. Type
40-9924 Y Connection
40-9989 Common Center Tube

CLASSIC
40-0203

40-0114

40-0127

40-0130
Chrome Oil Line Sets for rocker boxes which include fittings
and seals.
VT No. Years Model Finish
Rocker Box Line Kit includes “T”. Chrome finish. 40-0114 1966-84 Shovelhead Chrome
Fits 1966-84 Shovelhead. 40-0127 1966-84 As Above Zinc
VT No. 40-0203 40-0130 1966-84 Stroker Chrome
Top End Oil Restrictor for Shovelhead Engines. 40-9986 Fittings 4 pk , for Above
Special fitting that uses a #100 jet to control oil flow on 14-0147 63529-57 Seals only, 100 pk
1966-84 Big Twins. Installs in engine case where the 14-0930 As Above Blue Silicone, 50 pk
top end oil line feeds.
VT No. 40-0050

Panhead 1963-65
Replica Panhead Y Oil Line Kit for Chrome Y Oil Line. Updated design allows
use on stock 1963-65 heads or on even flow to both hands on external oil
40-0179
STD heads for outside oiling. Timing Panheads when installed on Shovelhead
cover must be drilled for oil feed to this lower ends.
line. 40-0606 VT No. 40-0606

VT No. Type
40-0179 Steel
40-0682 Braided
40-0113 Chrome
40-0129 Tin Plate
40-0128 Elbow

693
Oil Gauge 40-9988 Installed
40-0010

11/2” Deluxe Liquid Filled Oil Gauge


Kit. Liquid filled face eliminates needle
bounce giving a constant reading. Gauge
features weather resistant sealed lens Nugget Oil Gauge Kit has original hex design to place oil
with chrome rim & extra-heavy mechanism, stainless steel gauge at rocker box level on 1966-84 Shovelheads. Sold as kit
case. Includes chrome fittings for bolt-on installation. with 60 lb. liquid filled gauge. Hex dome matches our rocker
VT No. Years shaft end plugs late 7142-4, early 7143-4.
40-0517 1941-69 VT No. Item
40-0516 1970-84 40-9987 1957-70 Complete Kit
40-0878 40-0589 40-9988 1971-85 Complete Kit
40-0359 1957-70 Fitting only
40-0358 1971-85 Fitting only
40-0010 1971-85 Fitting Only Knuckle Nut Style
Mini Oil Gauge Kit for 1971-84 Big Twins. Includes 1” oil pres- 40-0500 60Ib Gauge only, liquid
sure gauge and chrome rocker box fitting. Oil Filter Canister Assembly replaces 63800-
VT No. Item 48 on 1948-64 BT models and will accept repli-
40-0878 Kit ca brackets as listed with stock steel oil line
40-0589 1/8”NPT Gauge Only and fitting sets. Order brackets, lines and fit-
tings separately from this page. Features slip
A B C on hose fittings which can be substituted with
screw in fittings to accept metal lines.
VT No. Finish
40-0095 Chrome
40-0090 Chrome with Polish Top
40-0712 40-0715
1948-64 Canister Filter.
VT No. Type
40-0712 OE
40-0715 Metal Perforated
15-0099 Seal (40-0715)

40-0569 40-0571 40-0502 40-0385


Oil Canister Rebuild includes small parts and gaskets for
Liquid Filled 1 1/2” Oil Pressure Gauges feature weather
rebuilding.
resistant sealed lens, stainless steel case, chrome rim and
VT No. Item
extra heavy mechanism. Liquid filled face eliminates needle
15-0616 Small Parts Kit
bounce giving a constant reading. All gauges have 1/8” NPT
40-0501 Center Stud Set
male rear fitting.
12-0164 1/4” Steel Ball
VT No. # Pounds Face Brand 15-0616
15-1159 Top Gasket
40-9906 0-30 Black V-Twin
15-1160 Filter Gasket
40-0500 A 0-60 White AEE
1940-47 Knucklehead Oil Filter and
40-9909 0-60 White ENFM
Bracket Kit includes oil filter assembly
40-0569 0-60 White Sifton
with polished top and chrome canister
40-0571 0-60 Blue Sifton
body and zinc plated mount bracket.
40-0382 B 0-60 Black Accel
Order oil lines and fittings separately.
40-0386 0-60 Black V-Twin
VT No. Item
40-0502 C 0-100 White ENFM
40-0564 Oil Filter Kit
40-9907 B 0-100 Black Accel
40-0370 Oil Line Set, Cadmium
40-0385 0-100 Black V-Twin 40-0505
40-0107 Oil Line Set Chrome
Oil Gauge Fittings accept stan- 40-0505 Fitting Set
dard oil gauge with 1/8” NPT, each. C
VT No. Years A B
12-1414 1968-84
12-1414 12-1413 12-1413 1941-69
Sifton Big Twin Oil Pressure Gauge
Kit includes chrome fittings and oil Big Twin Chrome Oil Canister Mount Brackets.
filled 0-60lb gauge. Fits 1970-84. VT No. # OEM Year/Model
VT No. 40-0572 31-4001 B 63860-50 1948-57 Rigid
40-0572 31-4002 A 63860-58 1958-64 Swing Arm
31-4003* C — 1965-84 FX, FL
Chrome Oil Gauge Cover is machined of alloy, 31-4004 B 63860-50 1948-57 Rigid, Zinc
with square hole in bottom. *Notes: Oil lines must be fabricated.
VT No. 40-0448 Chrome Billet Clock Assembly fits 7/8” or 1” han-
dlebars. VT No. 39-0785

694
40-0316 Oil Filter
FXST Style
40-0100 Oil Filter Kit
features bolt
on mounting
behind shift
Filter sold separately 40-0709 plate. Big Twin
Generator Oil-Filter Adapter bolts in place of 2 brush gener- frames with
ator or alternator generator Big Twin case conversions, use 1970-up
40-0709 filter. Shovel or Evo
VT No. Item Finish engines. Can
40-0315 Adapter Alloy be used as an
40-0316 Adapter Chrome easy access
40-0709 Chrome Filter auxiliary unit in addition to filter in tank. Bracket is replica of
1984-99 FXST type replacing 63802-84. Oil spigots are cop-
40-0093 per, brazed in a vacuum for lasting durability. Includes chrome
filter and 6 feet of rubber hose
40-0091

CLASSIC
with clamps.
VT No. Item
40-0100 Complete Kit
40-0709 Chrome filter
40-0708 Black filter
40-0100
Oil Filter, Housing and Bracket Kit features 92-up style
location, to fit 70-84 Big Twins nose cone motors when using
an outside frame front pipe. Mounts under front motor mount. Pura-Flo Universal Clamp
VT No. Item on Oil Filter Kit includes
40-0091 Kit filter and hose.
40-0093 Housing VT No. Item
40-0850 Kit
40-0098 40-0709 Filter

40-0952

Universal Oil Cooler-Filter Kit includes chrome spin on filter,


finned mount flange, with hose and clamps.
VT No. Item Finish 40-1257 Installed
40-0098 Filter Kit Alloy
40-0952 Filter Kit Chrome Front Mount Filter Unit incor-
40-0709 Filter only Chrome 40-0798 porates filter and
31-2131 1” Frame Clamps regulator mount for 1975-99 Big
Twins and 1986-99 FXST-FLST
models. Includes filter, chrome
billet base and hose fittings.
VT No. Item
40-1257 Complete Kit
40-0711 Chrome Filter
40-1270 Center Thread Fitting
40-0798 Kit with Filter
40-0096 40-0096 Transmission Mount Oil Filter fits 4
speed models. Black bracket and
Pura-Flow Chrome Oil Filter Kit for 1936-99 Big Twins. chrome filter included.
VT No. Fits VT No. 40-0748
40-0096 Kit
40-0709 Replacement Filter
695
Spin On Filter MotorshopTM Brand Filter Packs include 6
pc of individually wrapped and numbered
chrome filters with 3” O.D. and length as list-
ed.
VT No. OEM Type Length
40-0198 63782-80T 82-84 FL-FX 2.5”
40-0199 63796-77T 80-up 5 Spd 3.75”

Oil flows in around the


outer diameter,
through the filter
Stock media and out passing
by the magnet. The
Spin-On Oil Filters replaces stock units. Perf-form or V-Twin magnet captures parti-
Brand. All filters listed are low restriction type. cles less than 10
Perf-form Hex VT No. OEM Finish Length microns which could
have escaped through
1982-84 FL-FX except FXST the filter wall.
40-0363 40-0857 40-0711 63782-80T Chrome 2.5”
MagnetekTM Oil Filters feature a magnetic
40-0379 — 40-0710 63810-80T Black 2.5”
ring in center tower to trap particles less than
1980-98 FLT, 1982-94 FXR, 1984-98 FXST
10 microns which could have escaped thru
40-0378 40-0860 40-0708 63805-80T Black 3.75”
the filter wall.
40-0362 40-0872 40-0709 63796-77T Chrome 3.75”
Chrome Fram Oil Filters. Hex VT No. OEM Fits Length
Chrome Length Fits 40-0865 40-0851 63782-80 1982-86 FX 2.5”
40-0725 2.5” 82-84 FL-FX 40-0864 40-0852 63796-77 1980-up 5-Spd ST-FLT 3.75”
40-0726 3.75” 80-98 BT K&N Spin-on Oil Filters feature hex nut end for
easy removal and installation, improved pressure
relief valve, anti-drain back valve and heavy duty
40-1720 base plate.
Chrome Black Fits Length
40-1720 — 1982-84 FLH &FXE 2.5”
40-1710 40-1711 1980-98 FLT 3.75”
Oil Filter Wrench fits all spin-on fil- 1982-94 FXR, 1984-98 FXST
ters 3/8” drive. Fits all models 40-0754 OE Spin-on Oil Filters feature a
including TC-88. cured black resin impregnated
VT No. 16-0743 paper that will remove foreign parti-
cles from oil.
VT No. OEM Fits Finish Length
16-0743
40-0752 63810-80A 1982-84 FLH Black 2.5”
40-0753 63782-80 As Above Chrome 2.5”
40-0754 63796-77A 1980-98 FLT, 1982-94 FXR,
1984-98 FXST Chrome 3.75”
40-0758 63805-80A As Above Black 3.75”

Pre 1984 Oil Filter 40-0714

Drop In Filter Unit includes spring,


O-ring and one piece filter.
VT No. Item 40-0125
40-0172 Filter
14-0582 O-Ring
Oil Filter Elements replace 63839-53
A B for 1965-84 BT.
Oil Filter Hardware for 1965-81 FL
VT No. # Type Fits
40-0700 A Felt 12pk Oil Filter Hardware for 1965-81 FL, 1971-81 FX models.
VT No # OEM Item U/M
40-0720 Fram Each 40-0714 Kit A-B-C-D-E-F-H Kit
40-0701 Felt Case of 25 40-9953 Cpt. Kit As Above with cup (G) Kit
40-0702 Felt Case of 50 40-9954 G 63826-53 Cup Ea
40-0700 B 63839-53 Filter Element 12
40-0705 B As Above Metal Perforated, 40-0122 E 63846-67 Cup Lower Ea
Sold Each Includes Seals 13-0207 D 63831-67 Spring 10
Perf-Form Filter Unit is a complete 40-0125 A&C 63881-67 Upper Seal Kit Kit
drop-in replacement. 1965-81 FX-FL. 63882-67 Lower Seal
14-0526 F 63879-53 O-Ring 10
Spring included.
12-0940 H 63878-53 Clip 10
VT No. 40-0380 40-9955 I 63885-65 Dipstick Ea
40-0504 J 62610-52A Chrome Cap Assembly Ea

696
Outer Primary Covers
B C D

Floorboard Tab
for 1970-84 FLH E
models

CLASSIC
Big Twin Outer Primary Covers are from new die cast tooling to replace stock parts. Kits include chrome primary cover, chrome
allen screws, outer cover starter bearing and gaskets for derby, inspection and outer cover. All other covers are sold as cover only. Part
number for screw kit given for reference only.
# VT No. OEM Finish Fits/Type Chrome Allen
Screw Kit
4 Speed Chain Drive
43-0201* 60508-70 Chrome 1970-84 FLH, with tab and chain final drive 8762-17
43-0458 60508-70 Chrome 1970-84 FLH with tab 8762-17
B 43-0231* Kit Chrome As Above
43-0208 60508-70 Polished 1970-84 FLH, with tab 8762-17
43-0262* 60508-70 Polished 1970-84 FLH with tab 8762-17
43-0354* Kit Polished 1970-84 FLH with tab
43-0200* 60547-77 Chrome 1970-82 FXE, 8 hole with chain final drive 8762-17
C 43-0256 60547-77 Chrome 1970-82 FXE, 9 hole with chain final drive 8762-17
43-0230* Kit Chrome As Above
43-0207 60547-77 Polished 1982-85 FXE, 9 hole with chain drive 8762-17
D 43-0169* — Chrome 1970-84 FX with milled slots for venting on belt drive models, 8 holes. 8762-17
4 Speed Rear Belt Drive
43-0140 60525-82 Chrome 1982-85 FLH, 9 hole 8762-17
43-0349 Kit Chrome 1982-85 FLH, 9 hole with belt final drive
B 43-0243 60525-82 Chrome 1982-85 FLH, Note: Partially drilled 9th hole 8762-17
43-0348 60531-83B Chrome 1983-85 FX, 9 hole 9959-38
43-0217 Kit Chrome 1982-85 FXB 9 hole with belt final drive 9959-38
C 43-0242* 60498-80 Chrome 1980-82 FX, 8 hole 8762-17
5 Speed FXR-FLT
43-0204 60605-79 Chrome 1982-84 FXR, 1980-84 FLT 8763-20
E 43-0219 OE Chrome As Above 8763-20
43-0339 Kit Chrome 1982-84 FXR, 1980-84 FLT
*Note: Partially drilled 9 hole

1970-84 Chrome Steel FX Outer 1965-69 FL Outer


42-0617 Primary for use with or without Primary Cover Kit
electric start on aluminum inner pri- includes polished or
mary covers, has provision to chrome outer prima-
accept starter bearing. ry cover, chrome
VT No. 42-9950 derby cover, chrome
inspection cover,
42-0612 starter shaft exten-
sion, gaskets and
screws.
VT No. Finish
43-0045 Polished
43-0046 Chrome
Steel Inner Primary Covers to fit 1970-84 without electric start.
VT No. Type
42-0617 Inner
42-0612 Outer
697
Chrome Customizer
43-0505

V-TwinTM Chrome Customizer Kits include chrome parts and hardware for installation as pictured. Kits require removal of
engine to install rocker box covers. All kits for electric start models unless noted as kick and electric.
Smooth derby and inspection covers are included on FXST kits. Inspection cover on FXR, FXE, FLT and FLH applications must
be purchased separately. *Note: Does not include gasket. 1980-84 kits do not include trans top cover.
VT No. Year Model
15-0670
Shovelhead 4-Speed Chain Drive Models
43-0505* 1970-84 FLH
43-0506* 1970-84 FLH, Kick & Electric
43-0507* 1970-84 FXE, Kick & Electric 15-0621
Shovelhead 4-Speed Belt Drive Models
43-0509* 1982-85 FLH
43-0510* 1982-85 FLH, Kick & Electric
43-0511* 1980-82 FXE, Kick & Electric
43-0512* 1983-85 FXE, B, Kick & Electric 15-0623
Shovelhead 5-Speed Belt Drive Models
43-0508* 1979-82 FLT, Chain
1980-84 FLT, Belt
1981-84 FXR, Belt
15-0888
GB Primary Cover Gasket Kit contains all the necessary gas-
kets and hardware when making inner primary repairs, primary
chain, clutch hub, clutch or left side transmission repairs. One
part number covers all necessary parts.
VT No. Fits Speed
15-0621 1965-E82 FL-FX 4
15-0670 L1982-84 FL-FX 4
15-0623 1980-84 FLT-FXR 5
15-0866 James Primary Kits
include beaded outer gas-
ket.
GB Primary Cover Gasket Kit contains all the necessary gas- VT No. Year Model
kets and hardware when making inner primary repairs, primary 15-0865 1965-84 FX-FL
chain, clutch hub, clutch or left side transmission repairs. One No Seals
part number covers all necessary parts. Fits 1965-88 4-5 15-0866 1965-84 FX-FL
Speed FXST. 15-0869 1980-84 FXR-FLT
VT No. 15-0888 (.062” Thickness)

698
Inner Primary Cover 1965-84
42-0314 43-0202 FXE
With Shift Shaft Hole

Chrome Inner
Primary Trim

43-0147 FL Type
Without Shift Shaft Hole

CLASSIC
Chrome Inner Primary Trim easily adapts to stock cast inner
primary without complicated disassembly. Fits 1970-84 FX-FL.
VT No. 42-0314 43-0137

43-0141

43-9137

1965-69 Big Twin Inner Primary is cast construction with nat-


ural finish as stock replaces 60617-65A. Order mounting hard-
ware & bearing separately.
VT No. Item
43-0141 Inner Primary FX-FLH 4 Speed Cast Inner Primary Covers available in
37-8665 Mount Kit chrome, cast, polished or OE black finish.
17-0510 Inner Bearing VT No. OEM Finish Fits
43-0141 60617-65A Cast 1965-69 FLH
43-0202 60441-82A Chrome 1970-84 FX-FXE
1970-85 FX and 1970-84 FL Complete Inner Primary
43-0137 60441-82A Polished 1970-84 FX-FXE
Housing Assemblies for 4 Speed models includes die cast
43-0146 60619-70 Polished 1970-84 FL-FLH
inner cover in chrome or polished finish, bearing, seal, chain
43-0195 W/bearing Polished 1970-84 FL-FLH
tensioner, detent plate, vent tube, chain oiler tube, and drain
43-0147 60619-70 Chrome 1970-84 FL-FLH
plug. Assembled. Note: Use starter 43-9122 housing for Hitachi
43-9137 60502-80A OE, Black 1980-84 FXSB
and 43-9123 for Prestolite applications.
Inner Primary
Polish Chrome Year/Model
Assembled
43-0352 43-0350 1970-85 FX
with all com-
43-0353 43-0351 1970-84 FLH
ponents pic-
tured!
Die Cast Primary Covers are manufactured from a casting process. It is the nature of parts pro-
duced from this process to have small random subsurface imperfections that can be uncovered
during the polishing process. These may appear as very small cosmetic imperfections after
chrome plating. We also do not polish in areas that are not readily visible once assembled on
the motorcycle or by polishing machines such as small depressions or tight corners. As these
conditions are common in polished and chrome-plated castings, a reasonable standard of
acceptability has been established to bring you the highest quality product at an affordable
price. This part meets Perma Chrome™ cosmetic standard. The aforementioned cosmetic con-
43-0350
ditions are considered reasonable for this part and are not considered warrantable.

699
Inner Primary Bearing
17-0503 17-0511
18-1136

12-0313
12-0356
Big
Twin
Starter
Block
17-0510 12-0373 Off Kit

Primary Cover
(not included)
Inner Bearing and Seal Kit For Big Twins.
VT No. OEM Fits Big Twin Starter Block Off Kit for use on all 1965-84 4-Speed
17-0510 9037 1965-69 4-Speed Big Twin models.
17-0511* 9040 1970-84 4-Speed VT No. 18-1136
17-0503* Dbl Seal 1970-84 4-Speed Aluminum Inner Primary
12-0373 9040 1970-78 4-Speed without seal, thin Mounting Kits contain all stock
12-0356 9061 L1979-E84 4-Speed type hardware for mounting alu-
14-0104 12018 1970-84 Seal, 5 pack minum inner chain housing on
*Note: Includes bearing seal all Big Twin.
Bearings Only, Number of Shields Noted.
12-0373 9040 1970-78 thin, no shield VT No. Years
12-0313 9061 1970-84 Sealed, 2 shield 37-8665 1965-69 Lock Ring Kit with Studs and Bolts
12-0340 8975 1980-84 5-Speed FXR-FLT, 2 shield 8798-12 1965-69 Colony Lock Ring with Bolts
GB BT Primary O-Rings. 17-0942 As Above Lock Ring Only
Inner Case to Engine 37-8666 1970-79 Kit with Studs and Bolts
VT No. OEM Year 9868-26 As Above, Colony
14-0511 11125 1970-82 37-8667 1980-85
9869-24 As Above, Colony
37-8803 1971-up Bolt with Wire Hole
12-2113 1980-84 Stud Trans Ear
Outer Primary Cover Needle Bearing presses in 17-9222 1980-83 FLT-FXR, Lock Tab
outer primary cover to secure end of starter shaft.
Fits 1965-88. Replaces OEM# 9063.
VT No. 12-0318 19-0415
12-0318 Primary Case Saver protects inner
case and starter housing area which
1970-85 GB Inner Primary Repair Gasket
is damaged by drive chain.
Kit includes gasket to replace O-Ring seal
Reinforced nylon.
when the lip of the motor is partially or entire-
VT No. 19-0415
ly broken off. To avoid machining & welding, 1970-up Big Twin Inner Primary Lock
grind the partially broken lip smooth and Tab. One piece design eliminates need for
install the gasket. Special lock and bolts safety wire, 5 pack.
included. VT No. 17-0937
VT No. 15-0223
Inner Primary O-Ring Chain Oiler Fitting replaces
Saver Kit for 1970-84 Big 60549-70 on FL-FX 1970-84,
Twins. Replaces stock type 40-0524 40-9976 attaches to inner primary
O-ring with a gasket. Used cover, each.
for repairing damaged VT No. Item
crankcase O-ring sealing 40-0524 Oiler
lip. Available with a silicone 40-9976 Side hole for extra oil
beaded metal gasket or a Primary Baffle Plate replaces
foam rubber coated gasket. 60556-74 on all 1970-84 FX-FL.
15-1299 Helps keep oil out of clutch pack.
Includes lock tab.
VT No. Item Brand VT No. 12-1519
15-1280 Metal Beaded James
15-1299 Metal Beaded GB
15-1281 Metal Foam Rubber James
700 12-1519
42-0605 42-1029 42-0886
Derby Cover
Chrome Derbys are 3 bolt type for 1970-98 Big Twins.
Order gaskets separately.
VT No. Type
42-0605 Chrome Dome (Kit)
42-1029 Chrome Dome
42-0886 Polished Dome
42-0102 42-0607 42-0036 42-0102 Finned 80” Polished
42-0607 Chrome Finned
42-0036 Chrome Button Allen
42-0616 Chrome Ventilated
42-0531 Early Style Smooth
42-0551 Early Style, H-D
42-9965 Early Style Bird
42-0578 Bonehead
42-0616 42-0531 42-9965 42-0579 Cross
15-0125 25416-70 Gasket

CLASSIC
37-8868 31433-84 Nylon washer, 10 pk
42-0091 Skull 3 holes
42-0991 3-Hole Red Baron with Billet construction. Order
matching gas caps
42-0747 Flame

42-0578 42-0579 42-0091

42-0991 42-0982 Installed


42-0551 42-0747
Red BaronTM Chrome Derby Cover features die casted
construction for detail. 3 holes.
VT No.42-0982
Engraved Chrome Pieces.
VT No. Item
42-0710 74 & 80 Derby
42-0712 Flat Points Cover

42-0578

42-0960

42-1008 42-5523
Bone Head Skull Covers for 1970-84 BT.
VT No. Type
42-0958
42-0578 Derby
42-1008 Inspection Maltese Cross Covers are chrome plated.
42-5523 Coil VT No. Item Type
Chrome 3-D Derby Cover features con- 42-0958 Derby BT, 3-Hole
cealed mounting by use of plate which 42-0960 Points 2-Hole
installs like a Derby, 3-D spinner cover Primary Derby Gasket Kit used
mounts to stud on plate, held firmly in to replace gaskets and seals after
place by O-ring. Red backing plate can clutch and primary chain adjust-
be painted to match color scheme. 15-1506 ment on Big Twins, FLT, FXD or ST
42-0108 VT No. 42-0108 models.
VT No. Year Derby
15-1506 1970-98 3-Hole

701
Inspection Ovals Chrome Billet Oval
Inspection Cover fits
1965-up BT and ST.
VT No. 42-0610

D 42-0036

C E

42-0035

42-0040 42-0002
Chrome Inspection Ovals for 1965-up Big Twin alloy primary
covers.
VT No. # OEM Type
42-0603 A 60513-71 1971-73 FX with hole
42-0601 B 60572-78 1965-84 FLH
42-0630 C 60574-65 FX-FL with Peg Stud
42-0602 D 60579-74 1974-82 FX with bushing V-Tech Covers feature allen screw styling in deluxe chrome die
42-0600 E Die cast Finned cast metal.
42-1105 Skull 1965-84 FLH VT No. Item
42-0604 42-0036 Derby
42-0629
42-0035 Points
42-0002 Oval
42-0040 Oval with shift, FXE hole
Chrome Cover Shifter Lever replaces 60400-74.
Use on all 1974-up all FX models except FXWG and
42-0049 FXR.VT No. 42-0324
Chrome 5-Speed Inspection Covers are available with or
without shifter hole.
Without Shift Hole Years Model
42-0604 32519-80 1982-84 FXR-FLT
With Shift Hole
42-0629 60642-82 1982-E84 FXR
42-0049 — 1985-94 FLT

702
42-0632 42-0634
42-0096 Derby
Kits
Derby & Oval Kits available in polished louvered alloy or 42-0816
black coated with polished fins for 1970-84 FX-FL. 42-0817 Installed
VT No. Type Chrome Flame Derby and
42-0096 Polished Louvered Set Inspection Oval Set. Screws
42-0632 Black Derby Cover Only included. Fits 1965-98 FL & ST.
42-0634 Black Inspection Oval VT No. 42-0817
Chrome Billet Vented Oval
and Derby Kit for 1970-98 pri- 42-9988
mary covers.
VT No. 42-9979

42-9947

CLASSIC
Chrome Ventilated Oval
and Derby Kit for 1970-98
Primary Covers.
VT No. 42-0681 Eagle Spirit Oval And Derby. Matching pieces available sep-
arately. Derby fits Big Twins, oval fits 1965-up FX-FL models
with forward mount shifter, chrome or with gold over chrome
inlay. Sets include chrome allen screws and gaskets.
VT No. Item Finish Years Holes
42-9988 Set Chrome 1970-98 3
42-9989 Set Gold Inlay 1970-98 3
42-9946 Oval Chrome 1970-up 4
42-9947 Oval Gold Inlay 1970-up 4
42-6070 42-6100 42-0107 Derby Chrome 1970-98 3
Billet Iron Cross Derby and Point Covers feature chrome 42-9944 Derby Gold Inlay 1970-98 3
Billet cover with chrome raised iron cross. 42-0748 42-0747 Installed
VT No. Item
42-6070 3 Hole Derby
42-6100 1970-99 Big Twin Points Cover
42-0083 42-0826

42-0749 Installed Flame Covers feature chrome


plated die cast designs for 1970-
98 Big Twins.
VT No. Item
Chrome Billet Flying Wheel Derby Cover for Big Twin. 42-0747 Derby, 3-Hole
VT No. Years Model 42-0748 Points Cover
42-0083 1970-99 Big Twin 42-0749 Oval
42-0826 1970-up Inspection Oval

Screws
Acorn Style Shown 9308-17

Acorn Allen Cap


Stock Primary Cover Screws are plated original type fasten-
ers to mount outer aluminum primary & inspection covers on
Big Twin 4-Spd.
Chrome Screw Kits for Big Twin Primary Covers. Chrome Cadmium Fits
Acorn Cap Allen Fits 8799-12 8800-12 1965-69
7350-15 — 8762-17 1970-84 FX-FL 4-Speed 9307-17 9308-17 1970-80
1984-85 FXST 5-Speed
8481-20 8482-20 8763-20 1980-84 All 5-Speed

703
Inner Primary Cover 1936-65
1936-54 1955-64 Inner Primary Mounting
Kits contain all hardware to
mount tin inner primary to
engine on Big Twins.
VT No. Years
7811-14 1936-54
42-0644 42-0643 7812-12 1955-64

42-0699

Inner Primary Cover Drain Tube for sheet


42-0646 metal early BT primary tube & nut.
42-0645 VT No. OEM Year/Type
40-9983 60546-36 1937-58 Rigid
40-9984 60546-59 1959-64 SA
40-0176 60548-36 Fitting for Cover
1954-64 Rear Chain Oiler Kit replaces
63591-62 to fit on rear of inner primary
cover includes screw.
42-0672 VT No. Item
42-0862
42-0653 Rear Chain Oiler
Replica Inner Primary Covers with drain fitting installed. 42- 40-0176 Oil Fitting
0699 includes sprocket oil guard. Oil guard may have to be 40-9983 Oil Drain 1936-57
removed on some foot shift applications. 40-9984 Oil Drain 1958-64
Black Chrome OEM Year Chain Oil Kit. Cad plated oiler body,
42-0644 42-0643 60626-36 1936-54 63607-54, oiler adjusting screw,
42-0699 — 60626-36 1936-54 63610-53, nut and brass washer used
42-0646 42-0645 60620-55 1955-57 on 1954-62 Panheads.
42-0672 42-0862 60620-58B 1958-64 VT No. 2321-4
42-0617 42-0621 42-0619

42-0622 42-0620 42-0623

Primary Gasket Kit includes 3


cork gaskets for 1936-64 Big
Twin Outer Primary Covers,
includes 60540-36, 60567-36
Steel Inner Primary Covers for 1936-54 has small hole at and 60565-36.
motor end, 1955-69 has large hole for Splined sprocket shaft.
The 42-0623 is slightly deeper to mount to 1965-69 motor Cork Primary Cover Gaskets for 1936-64 Big Twin.
cases. James GB OEM Item
VT No. Years Type/Finish 15-0905 15-0175 60540-36 Primary
42-0621 1936-54 Chrome 15-0919 15-0177 60565-36 Clutch Cover
42-0619 1936-54 Black 15-0920 15-0178 60567-36 Inspection
42-0622 1955-64 Chrome 15-0180 15-0408 60629-55 Inner Primary (55-64)
42-0620 1955-64 Black 15-0844 15-0642 — Kit Complete, 36-54
42-0623 1965-69 Chrome — 15-0417 — Kit Complete, 36-64
42-0617* 1970-84 Alternator type
*Note: Allows use of 1955-64 type compensator outer covers
on alternator, electric start must be sacrificed.

704
Outer Primary Covers 1936-64
42-0880

42-3754

CLASSIC
42-0881

42-4154 37-8949

V-TwinTM Replica Outer Primary Covers for 1936-54 Big Twins 15-0417
are produced with new tooling for accurate fit and shape. V-TwinTM Replica Outer Primary Cover for 1955-64 Big Twins,
VT No. Finish order plug separately.
42-4154 Chrome VT No. Finish
42-3754 Black 42-0880 Black
42-0627 42-0873 42-0875 42-0881 Chrome
A A A
37-8349 Plugs
14-0707 O-Ring
15-0417 Primary Gasket and Plug Kit
1936-64 BT Inner Primary Cover Screw Kits include screws
for outer cover, derby and inspection cover.
VT No. Finish Type
7414-20 Chrome Acorn Custom
B C 8756-30 Chrome Allen Custom
8155-30 Chrome Screw Stock
8156-30 Cadmium Screw Stock
9724-30 Parkerized Screw Stock
42-0613 42-0595
42-0614 42-0628
Derby Covers for tin outer primary.
VT No. # OEM Type/Finish
42-0627 A 60555-36 Dimple/Chrome
42-0642 A 60555-36 Dimple/Black 42-0611 42-0594
42-0870 A 60555-36 Dimple/Replica Black
42-0873 A 60555-36 Dimple/Chrome
42-0875 A 60555-36 Dimple/Replica SS
42-0614 B — Chrome
42-0615 B — Brass Plated
42-0628 C — Bird/Chrome Chrome Steel Outer Primary
42-0612
Chrome Inspection Cover for Big Twins. Early type
Covers for Big Twin. (C) is shallow in sprocket area.
Compensator type (A, B) is deep-
42-0659 42-0626 42-0876 er for sprocket clearance.
VT No. OEM Type
42-0659 60572-36 Flat VT No. Type Years Finish
42-0626 60572-36 Dimpled 42-0613 Comp 1936-64 Chrome, Smooth
42-0641 60572-36 Black 42-0611 Early 1936-54 Chrome
42-0871 Replica Black 42-0595 Early 1936-54 Black
42-0874 Replica Chrome 42-0612 Comp 1955-64 Chrome
42-0876 Replica SS 42-0594 Comp 1955-64 Black

705
Wheel Rims
Drop Center Chrome Rims fea-
tures drop center design for bead
and 40 spoke holes. All are
chrome unless noted.
Note: Large hole accepts rubber
valve stem tube. Small hole
52-0224 52-0689 52-0230 accept metal stem tubes.

52-0230

16” Rim with Large Valve Stem Hole


VT No. Width Brand
52-0224 3.0” V-Twin
52-0226 3.0 Perma Chrome
52-0699 3.0” As Above Raw
52-0692 3.0” Black Gloss
52-0692 52-0229 52-0435 52-0223 4.0” V-Twin
52-0303 4.0” Replica
16” Rim with Small Side Valve Stem Hole
52-0689 3.0” CMR
52-0225 3.0” As Above, 1997-up
52-0230 3.0” As Above Center Valve
52-0222 3.0” Perma Chrome
52-0143 6.0 Perma Chrome
Chrome Replica Drop Center Front Rims. 52-0691 3.5” AWW
2.50” x 19” 52-0228 4.5 Perma Chrome
VT No. OEM Brand 15” Rim with Large Valve Stem Hole
52-0700 43018-73 Perma Chrome 52-0220 3.0” V-Twin
52-0977* 43002-70 V-Twin 18” Rim with Center Hole
52-0688 43001-79 OE 52-0707 2.5” V-Twin
*Note: Fits 1964-72 Drum Brake Only 52-0229 4.25” Perma/Chrome
17” Rim with Center Hole
52-0435 4.5 OE
18” Rim
52-0229 4.5”

Front And Rear Wheel Hubs All Hubs include bearings, races, seals, seal spacers and
A B C are assembled and chromed except where noted.

Rear Hubs
VT No. # OEM Fits
45-0673 Cpt 1967-72
45-0306 Bare 1967-72
45-0758 Bare 1967-72 (Black) 45-0673
45-0317 A 43540-73A 1973-E82 FX-FL-FXE 3/8” & 7/16” Holes
45-0303 A 1973-82 without bearing set
45-0670 A 40952-82A 82-85 FXE-FXWG-FXR, 84-85 FXST
45-0323 45-0330 45-0335 *Note: Includes one bearing and spacer.
Front Hubs
VT No. #OEM Fits
45-0317 A 43540-73 1973-84 FLH-80 3/8” Disc Mount Hole
45-0297 B 43600-73 1973 only FX
45-0307 C 43600-74 1974-77 FX, SD
45-0308* C — As above, Satin
45-0310 B 43600-78 1978-83 FX-FXE- FXEF-FXEF-80-FXE-80
Replica Star Hubs include all internal parts, completely 1982-83 FXR-FXRS DD
assembled, for front and rear. 45-0311* B — As above, Satin
VT No. OEM Year Finish 45-0312* B — As above, Polish
45-0335 3958-36 1936-40 Parkerized 45-0294 A 43663-80A 1980-83 FXWG DD
45-0880 3958-36 1936-40 Black 5/16” Disc Bolt Holes
45-0330 43540-36 1941-66 Chrome *Note: Internals not included, order separately
45-0323 43540-36 1941-66 Black
706
Spoke Set
Chart
45-0673
Flat Flanged Hubs. Front & rear hubs (45-0317, 45-0670, 45-0330, 45-0306 with horizontal flanges) including 1936-84 FL-FLH
front and rear, 1973-84 FX-FXE rear, 1954-99 XL Rear, 1984-95 FLST-FXST-FXDWG front or rear, 1996-up FLST-FXST alloy rear,
1986-up FLT rear, 2000-up XL alloy rear and 1996-up Dyna alloy rear. All Spokes Listed Are 6-8 Gauge with short shank.
SPOKE SETS FOR FLAT FLANGE HUBS 45-0409
Chrome Chrome Stainless Stainless Chrome Chrome
Chrome Chrome Twirled Twirled Twirled Twirled Diamond Diamond Rim Note
V-Twin Buchanan V-Twin Buchanan V-Twin Buchanan V-Twin Buchanan Size Type*
45-0620 15" DC
45-0621 45-0720 45-0703 45-0675 45-0709 45-0698 45-0682 16" DC 3
45-0762 45-0765 17” DC 4
45-0601 45-0721 18" C

CLASSIC
45-0610 18" DC
45-0602 45-0727 45-0729 19" C
45-0728 45-0730 19" DC 1
45-0603 45-0723 45-0706 45-0677 45-0726 45-0700 45-0716 45-0684 21" DC/C

SPOKE SETS FOR FLAT FLANGED HUBS Notes:


1. Fits Disc Type Spool Hub Only
Chrome Cadmium 2. Fits Drum Type Spool Hub Only (Cross 3)
Rippled Stainless Stainless Plated Rim Note 3. VT No.45-0409 is Hand Polished
4. Use with rim 52-0435
Buchanan V-Twin Buchanan V-Twin Size Type*
5. Fits1995-up FXD-XL Applications.
45-0650 15" DC *Note: Rim Type Drop Center = DC or
45-0731 45-0409 45-0651 45-0710 16" DC 3 Conventional = C

45-0748 45-0652 18" C 5–8 16” Heavy 5–8 Gauge Spoke


45-0656 18" DC Heavy Set in chrome or stainless fin-
ish.
45-0653 19" C
VT No. Finish
45-0654 19" DC 1 45-0737 Chrome
45-0674 19" DC 2 45-0738 Stainless
45-0713 45-0655 21" DC/C

6/8 Gauge Nipple Set fit our spoke


sets, 40 pieces.
VT No. Type
45-0626 Chrome Standard
45-0101 Chrome Replica
45-0680 Stainless Standard
45-0749 Chrome Extended
45-0750 Stainless Extended
1973-up Alloy Hub Spoke Sets with Single or Twirled-Diamond-Stock are
Dual Disc with vertical flanges to house spokes. noted as the following:
Sets include 20 long and 20 short shank spokes. B Twirled Buchanan
Shank is 8 gauge portion which fits in hub flange B Twirled v-Twin
with 40 nipples. A Diamond Buchanan
All Spokes Listed Are 6-8 Gauge C Ripple Style

SPOKE SETS FOR ALLOY FRONT DISC SPOOLS


Chrome Chrome Chrome Chrome Stainless Chrome Chrome
Twirled Twirled Twirled Diamond Rippled Stainless Stainless Rim Note
V-Twin Buchanan V-Twin Buchanan Buchanan Buchanan Buchanan V-Twin Buchanan Size Type*
45-0606 45-0661 19” C
45-0623 45-0718 45-0705 45-0676 45-0699 45-0683 45-0714 45-0660 19" DC
45-0607 45-0719 45-0751 45-0686 45-0701 45-0687 45-0755 45-0612 45-0662 21" DC/C
45-0611 45-0612 21” DC/C 5

707
1936-66 Replica Wheels
52-0100

52-0876

52-0098 with
120 x 21 Avon
installed

1936-66 BT Star Hub Type Wheel includes chrome hub, chrome rim and choice of chrome or stainless spokes. Fits front or rear
and hub and is assembled like stock with loose type roller bearings. All wheels include rubber rim strip installed.
Chrome Stainless Diameter Width Chrome Stainless Diameter Width
52-0100 52-0800 16” F & R 3.00” 52-0102 — 19” Front 1.85”
52-0876 52-0877 18” F & R 2.15” — 52-0801 19” Front 2.15” (D. C.)
52-0831 52-0832 16” Rear 4.00” 52-0103 52-0802 21” Front 2.15”
52-0115 — 18” Rear 4.25” 52-0098 — 21” Front 2.15” (D.C.)

52-0847

52-0881
18” 52-0866

1936-66 BT Star Hub Type Wheel includes black hub with choice of chrome replica rim and chrome spokes or black replica rim
and stainless steel spokes. All wheels include rubber rim strip installed. *Note: With SS spokes.
Chrome Black Rim Diameter Width Chrome Black Rim Diameter Width
Spokes & Rim S.S. Spokes Spokes & Rim S.S. Spokes
52-0847 52-0866 16” F & R 3.00” 52-0878 52-0881 18” F & R 2.15”
52-0880* — 16” F & R 3.00” 52-0886* — 18” F & R 2.15”
52-0887 52-0889 19” F & R 2.15”

All Wheels include V-Twin’s Replica Star Hub which will accept original type axles and sleeves.

708
18 x 4.25” Rear
Wheel includes
chrome steel hub
Replica Big Twin
and spokes. Accept
150 thru 180 series
Rear Wheels
tires. Fits 1973-84 Wheel Builders
FX-FL.
VT No. 52-0776

Since 1969

Complete Wheel Assembly


features the following:
• Chrome Rim
• Chrome or Stainless Spokes
52-0129 • Chrome Hub with Internals
• 40 Spoke Style.
Chrome Stainless Rim Rim
Spokes Spokes Diameter Width

CLASSIC
1973-82 FX-FXE, 1973-84 FL-FLH Front or Rear,
3/8 Disc Mount Holes with internals.
52-0182 52-0811 15” 3.00”
52-0129 52-0179 16” 3.00”
52-0863* 52-0864* 16” Deluxe 3.00”
52-0126 52-1094 16” 3.50”
52-0937 52-0938 16” 4.00”
52-2034 — 17” 4.50”
52-0776 — 18” 4.50”
52-0814 52-0812 19” 2.50”
52-0815 52-0813 21” 1.85”
1982-84 FXE, 1982-86 FXWG, 1982-85 FXR
1984-85 FXST
52-2034 52-0937
52-0168 52-0809 16” 3.00”
*Note: Deluxe rims are OE type.

1967-72 Wheels
1967-72 BT Wheel Internal Bearing & Hardware
52-0106 Assembly fits front Kit for 1967-72 front and rear
or rear includes lock, hubs. All parts necessary to build
screw, seal spacer, or rebuild a bare hub. Includes 3
tube spacer and 1 bearings, tube spacer, seal, seal
bearing. sleeve & hub lock (Left Hand
Thread). Complete.
VT No. 44-0410

Chrome Spoke and


Rim Set includes
chrome rim with 40
chrome 6-8 gauge
spoke and nipple
set. Fits 1936-up Big
Chrome Stainless Twin, 16” x 3.0”
Spokes Spokes Width Diameter VT No. 52-0300
52-0146* 52-0745* 3.00” 16” Front or Rear
52-0106 52-0803 3.00” 16” Front or Rear
— 52-0804 4.00” 16” Rear
— 52-0124 2.50” 19” Front
52-0123 52-0806 2.15” 21” Front
*Note: Assembled with black finish hub.
Note: 1967-72 type Hub utilizes 1 bearing in Hub and must be
supported on the other side by a brake drum or our adapter
VT No. 45-0314. Front drum uses 1
bearing, rear drum sprocket, 2 bearings.
709
FrontforWheels All front wheels on this page feature a chrome hub,with all internal
bearings installed,choice of chrome or stainless spokes and
chrome rim completely laced and trued.
35mm Forks Chrome StainlessRim
Spokes Spokes Diameter Width
Rim

These replica wheels bolt on to stock applications as list- Chr. Hub Chr. Hub
ed with no modifications. 1973 Only FX with single disc. Fits 35mm forks.
52-0158 — 19” D.C. 2.50”
52-0174 — 21” 2.15”
1974-77 FX Clover Type with single disc. Fits 35mm forks.
52-0165 52-0817 19” D.C 2.50”
52-0161 — 21” 1.85”
1974-77 FX Clover Type with single disc satin hub. Fits 35mm
forks.
52-0187 52-0188 19” D.C. 2.50”
52-0189 21” 1.85”
1978-83 FX FXE-FXR with dual disc.
Fits 35mm forks.
52-0155 52-0818 19” D.C. 2.50”
52-0151 52-0819 21” 2.15”

Inside Bead
52-0155 Width 2.20”

Replica Front Wheels


52-0129 52-0948
52-0945

Replica™ Early Steel Wheel Rims feature conventional bead


construction. Note: Spoke nipple holes may require enlarging
before assembly with Aftermarket Spoke Sets.
VT No. OEM Fits Finish Size Model
52-0947 43004-30 F&R Black 18” BT
52-0785 Powder F&R Black 18” BT
52-0947 43004-30 R Black 18” 45”
52-0948 43005-30 F&R Chrome 18” BT
52-0948 43005-30 R Chrome 18” 45”
52-0961 3940-30 F&R Black 19” BT
For 41mm forks as noted 52-0962 — F&R Chrome 19” BT
52-0945 43002-30 F Black 18” 45”
W/Chrome Stainless Rim Rim 52-0946 43003-30 F Chrome 18” 45”
Spokes Spokes Diameter Width 52-0963* — F&R Black 18”
1973-84 FLH with single disc. Fits 41mm forks. 52-0964* — F&R Chrome 18”
52-0129 52-0179 16” D.C. 3.00” 52-0946 43003-30 F Chrome 18” K
52-0815 52-0813 21” 1.85” 52-0969 — F Chrome 19” 1952-63
1980-83 FXWG with dual disc. 5/16” rotor mount holes. Fits 52-0967 — F Black 16” 45 Solo
41mm forks. 52-0966 — F Chrome 16” 45 Solo
52-0131 52-0132 16” 3.00” *Note: Features reverse roll and deep dish spoke area to fit
52-0821 52-0822 19” 1.85” models with integral 1/2 brake drum.
52-0128 52-0820 19” D. C. 2.50” Conventional Chrome Rims
52-0127 52-0181 21” 2.15” are flat style. Fits front tires
52-0137 — 21” 1.85” only and has 40 holes.
VT No. Dia Width
52-0203 52-0208 18” 2.15”
Complete Wheels in stock for immediate shipment from 52-0202 19” 1.85”
V-Twin MfgTM.The original aftermarket wheel builders since 1969. 52-0214 19” 1.60”
52-0203 21” 1.85”

710
Wheels with Twirled Spokes include chrome hubs
with internals, rim and twirled chrome spokes assembled.
VT No. Fits Type Width
Wheels with
52-0844 1980-83 FXWG
FRONT
21” Dual 2.15
Twirled Spokes
52-0860 1974-77 XL-FX 19” Single 2.50”
52-0846 1977-83 XL-FX 19” Dual/Single 2.50” 52-0841
52-0944 1977-83 XL-FX 21” Dual/Single 2.15”
REAR
52-0841 1973-82 FXE-FLH 16” Rear & Front 3.00”
1973-82 FLH
52-0850 1973-82 FXE-FLH 16” 4.00”
52-0177 1982-85 XL 16” 3.00”
1982-84 FXE
1982-86 FXWG
1984-85 FXR
52-0865 1954-78 XL 16” 3.00”
52-0883 1979-81 XL 16” 3.00”

CLASSIC
3/4” Axle Spacer Saver use to hold axle spacers in place dur-
ing rear wheel installation.
VT No. 16-0335
Twirl Spoke Detail

Chrome Wheels

Spun
Slotted Style Style
Chrome Cast Wheels are of aluminum construction. Ready to
bolt on.
FX-FL 1973-84 Rear 16”
52-0798 Slotted Chrome
52-0838 Spun Polished
16” Star Chrome Rear Wheels
feature 5-spoke design with 1973-84 Big Twin FX-FL Chrome 16” x 3.0 Wheel Assembly
chrome plated texture finish on is laced and trued with bearings installed and includes drilled
inner spoke area and smooth steel rotor and chrome 51 tooth sprocket. Chrome bolts are also
chrome on the machined outer supplied for each side.
spoke and rim area. Wheels VT No. Disc
include bearings installed. Fits 52-0428 10”
1973-84 FX-FL. 52-0429 111/2”
VT No. 52-1004 Wheel Bearing Greaser. Fitting & spigot greases
1973-99 tapered bearings without removing seals,
use existing seal spacer or purchase separately.
VT No. Item
16-0803 Tool
44-0303 Collar

711
Hub Rebuilds Hub Rebuild
1973-83 Hub Hardware. 44-0426 Deluxe Rear Hub
12-0922 44-0501
VT No. OEM Item Rebuild contains all inter-
12-0922 11027 Snap Ring nal parts including longest
44-0501 43559-73 Washer length inner spacer (white
4.4480). Spacer can be
FLT Wheel Hub Hardware fit 1982-99 models,
cut down or collar
1982-99 FXR models.
removed for some appli-
VT No. OEM Item
cations. Fits 1973-82 FL-
44-2024 43613-92 2.424” Spacer for narrow hub
FX.
44-2025 43608-82 4.308” Spacer for wide hub
VT No. Bearing
44-2026 43650-82 Spacer Washer
44-0426 Timken
44-2027 43290-82 .032 Shims, 10 pk
44-0428 Peer
44-2028 43291-82 .016 Shim
44-2029 43292-82 .008 Shim 44-0418 Rear Wheel Bearing Race
44-2030 43293-82 .004 Shim and Seal Kit. Three kits avail-
44-2031 43294-82 .002 Shim able for mag and wire wheel
12-0371 41118-81 Inner Bearing Race, 1980-81 FLT applications. Each kit includes
two each bearing, race and
Spokes proper seals.
VT No. Fits
44-0418 1982 FXR laced wheel
1973-82 All FX-FL models with
Laced wheel and 1980-82 FL Cast wheel
(A) 1930-36 (C) 45” Solo 44-0419 1973-84, All FX models with laced wheel and
(D) 1952-63 K
VL Front 1973-79 FL Cast wheel
(B) 1936- Front Hub 1938- and XL1/2
and Rear 1979-82 XL Cast or Wire Wheel
up BT, SV, 52. Sets include Drum Front
OHV 20 short and 20 Hub 44-0338 44-0311
long spokes.
Order spokes by hub style as shown.
1930-36 VL FRONT AND REAR (A) Inner Hub Bearing Tube Spacers may be used in some cast
45-0409
VT No. Finish Size Rim mag wheel applications, when flange is removed. Check for
45-0735 SS 18” C proper length fit.
45-0736 SS 19” C VT No. OEM Model/Year Front/Rear
1936-up BT, SV, OHV (B) 44-0309 43549-36 1935-66 BT Front & Rear
VT No. Finish Size Rim 44-0310 43549-67 1967-72 BT Front & Rear
45-0710 Cadmium 16” DC 1971-72 FX Rear
45-0757 Zinc 16” DC 44-0315 41185-63 1963-78 XL Rear
45-0651 SS 16” DC Steel Dual Flange Hub Spacer, Front & Rear
45-0409 SS 16” DC 44-0338* 43601-78 4.420” Orange
45-0720 Chrome 16” DC 44-0336* 43602-78 4.434” Yellow
45-0621 Chrome, VT 16” DC 44-0337* 43603-78 4.448” White
45-0743 Parkerized 18” Cast Wheel Hub Spacer, Front & Rear
45-0744 Cadmium 18” 44-2032* 43604-78 4.420” Red
45-0652 SS 18” 44-2033* 43605-78 4.434” Yellow
45-0748 SS, VT 18” 44-2034* 43606-78 4.448” White
45-0721 Chrome 18” Front Laced
45-0601 Chrome VT 18” 44-0237 43668-82 FLT-FLST-FXST-WG
45-0653 SS 19” Aluminum Hub Spacer, Front
45-0602 Chrome VT 19” DC 44-0311 43740-64 1954-72 XL 1971-72 FX
1938-53 45" SOLO FRONT (C) 44-2035* 43635-74 2.148” Gold/Violet
VT No. Finish Size Rim 44-2036* 43633-74 2.162” Red/White
45-06642 Stainless 18” C 44-2037* 43745-73 2.166”
45-0697 Stainless 18” C, OE 44-0312* 43634-74 2.177” Green/Orange
45-06631, 2 Stainless 16” DC 44-1981* 43625-78 2.536” Gold
45-0752 Stainless 16” DC, OE 44-1980* 43624-78 2.550” Pink
1952-63 XL-K FRONT (D) 44-0313* 43623-78 2.564” Violet
VT No. Finish Size Rim 44-0362 43613-00 Front, XL-FXD
45-0708 Stainless 18” C *Note: Choose proper length.
45-0707 Stainless 19” C Adjustable Inner Hub Spacer for 1973-99
Note 1: Fits VT No. 52-0224 Rim wire wheels and most
Note 2: Cross 1 Pattern on Brake Drum Side custom wheel application.
Note: 45 Solo Replica Front Rims (52-0966 and 52-0967) VT No. 44-0639
require OE type spokes, VT No. 45-0752

712
1973-up Big Twin Hub Rebuild
Kits contains bearings, races,
seals, snap rings, seal retainer
Hub Parts
washers and seal spacers. Hub
and internal bearing spacer not
included.
44-0450
44-0415
VT No. Fits
44-0450 1973-79 FL Cast Wheel Front/Rear
1973-83 All FX’s Cast Wheel Rear Only
44-0451 1973-83 FL Laced Wheel Front & Rear
1980-83 FL Cast Wheel Front & Rear
44-0409 1973-82 FX-FXE-FXEF-FXEF-80-FXE-80 Front Wheel Bearing, Race and Seal Kit contains 2 each,
FXWG Laced Wheel Rear Only bearing, race and proper seals. Three kits available.
44-0452 1982-83 FXWG, 1982 only FXS-80 Laced Wheel VT No. Fits
1982-84 FXR-FXRS Laced Wheel Rear Only 44-0415 1980-83 FXWG laced
44-0454 1982-83 FXR-FXRS Cast Wheel only 1973-83 FLH laced
1980-83 FLH cast
44-0416 1973-79 FLH cast

CLASSIC
1973-83 FX-XL cast or wire
1982-83 FXR cast or wire

Front Wheel Assembly Kit for steel hubs only. Contains two
each, bearing, race, seal and one each correct seal spacer.
Also included for certain applications only are two each snap
ring and seal retainer washers. Not included in this kit is the
internal bearing spacer. This may be ordered separately. Check 44-0425
listing.
VT No. Wheel Fits
Genuine Timken Bearings Kit includes 2 tapered bearings
44-0455 Wire 1980-83 FXWG
and 2 races replacing 9052 for wheel 1973-99 Big Twin Swing
44-0450 Cast 1973-83 FLH
Arm 1958-85.
44-0451 Wire 1973-83 FLH
VT No. Item U/M
Cast 1980-83 FLH
44-0425 4 Piece Kit Kit
Sealed Bearing Kit will 44-0405 Race and Bearing Pair
replace tapered bearing and 44-0406 Bearing Only Each
races on 1973-85 BT rear, all 44-0407 Race Only Each
1973-84 FLH front.
VT No. 44-0930 44-0403

12-0922
44-0400
FX-FXE-XL FXR Front Internal Hub Kit includes all internal
parts for complete rebuilding of all alloy front hubs. Includes
Wheel Seals. Note: VT No.14-0139 and 14-0658 feature metal inner spacer, bearings, races seals and seal spacer matched
housing all others are rubber covered. for each year group. Hub is not included.
James VT No. OEM Fits VT No. Type Fits
14-0659 14-0140 47519-83A 83-99 FX,, 85-99 FLST, 44-0403 Drum 1964-72 XL-XLH, 1971-72 FX
Front/Rear Wheel 12-0906 Drum Snap Ring for Above
Double Lip 44-0402 10” Disc 1973-only FX-XL
— 14-0182 47519-83 1983-84 As Above 44-0401 11” Disc 1974-77 FX-FXE-XL
14-0657 14-0138 47519-58 1973-82 FX Rear Wheel 44-0400 Dual Disc 1977-83 FX-FXR-XL
1973-82 FL Front/Rear Wheel & Swing Arm
` Wire Double Lip Bearing and Seal Kit is a
14-0658 14-0139 47519-72 1972-82 FX deluxe kit which includes 2 of
Front Wheel each type of seal for 1958-71,
1973-82 FL Front/Rear
Mag Wheel 44-1976 1972-82, 1983-99 year group
of swing arm and wheel bear-
14-0622 14-0171 25414-82 Enclosed Chain Housing ing application, with 2 tapered cone bearing assemblies.
Seal for 1984 FXRT, VT No. Item
1982-84 FLT-FLHT 44-1976 Deluxe Kit
14-0664 — 12047 1980-81 FLT 12-0382 Bearing Only
— 12-0922 11027 Snap Ring 12-0381 Race Only
12-0393 Bearing and Race Set
713
Star Hub Rebuild 45-0330

1936-66 Internal Star


Hub Component Kit
includes internal rebuild-
ing parts to assemble a 45-0323 45-0335
bare hub. Everything pic-
tured except hub. Includes Replica Star Hubs include all internal parts, completely
standard rollers. Fits all assembled, for front and rear.
44-0413 interchangeable wheels VT No. OEM Year Finish
1936-66 if oversize rollers are needed order from our 9220 45-0335 3958-36 1936-40 Parkerized
series in .0002 to .002. 45-0330 43540-36 1941-66 Chrome
VT No. Years Finish 45-0323 43540-36 1941-66 Black
44-0413 1955-66 Chrome 45-0880 3958-36 1936-40 Black
44-0431 1941-54 Parkerized V-Twin replicated the “Star” Hub in 1980 with over 6000
being produced. All internals interchangeable with original
44-0414 Deluxe Star and replaceable with components from our list.
Hub Rebuild Kit
fits 1936-66
interchangeable
hubs, includes
inner and outer
stars. screws,
gaskets, thrust Star Hub Components. Available in packs for 1936-66 hubs. See complete kits
on this page for rebuilding.
washers, outer Index Application VT No. OEM
bearing sleeve, 1&2 Thrust Bearing Cover
Screws & Lock washers 8200-10 Chrome
snap rings, cork retainer washer and standard rollers. 8201-10 Cadmium
VT No. 44-0414 9670-10 Parkerized
4 Small Cork 15-0350 43570-35
3&5 Hub Thrust Plate Kit 44-0535 43569-55
44-0604 3 Star Outer Cover, Chr. 44-0527 43566-35A
3 As above, prkrzd w/hole 44-2050 43566-35
3 As above, chrome 44-0465 43566-35
4 Small Cork 15-0350 43570-35
4, 6 & 21 Gasket and Seal Kit 15-0630
4, 6 & 21 As Above GB 15-0637
6 Star Gasket 15-0173 43576-35
6 Star Gasket 15-1054 James
7 Thrust Bearing
44-0535 Adjustment Shims (10) 12-0708 43560-35
.002 Shim 12-0720
7 .015 Shim 12-9917 (10pc)
Hub Thrust Plate Kit includes inner star, grease fitting, and 8 & 10 Thrust Washer (2) 44-0524 43563-35
outer chrome or parkerized star. Replaces 43569-55. 9 Thrust Bearing Sleeve 44-0530 43556-35
11 & 18 Bearing Roller Set, 26 required
VT No. Finish Fitting Std. Size 10-0319 9220
44-0535 Chrome With fitting .0002 10-0320 9221
.0004 10-0321 9222
44-0559 Parkerized With fitting .0006 10-0322 9223
44-0604 Parkerized Without fitting .0008 10-0323 9224
.001 10-0324 9225

1967-72 Hub
.002 10-0325
12 Roller Retainer, Small 44-0531 24721-30
13 Roller Retainer Thrust
Washer, 1 used, each 44-0523 43552-39
14* Wheel Hub Chrome 45-0330 43540-36
Wheel Hub Black 45-0323 Assembly
Wheel Hub 1936-40 45-0335 Assembly
15 Thrust Collar 44-0534 43561-39
16 Inner Sleeve 1939-up 44-0309 43549-36
17 Roller Retainer, Large 44-0532 43578-35
17 Roller Retainer Washer
44-0408 19 1 used, 10 pack 44-0522 43558-39
20 & 23 Lock Ring, 2 used
Internal Hub Parts for 1967-72 interchangeable hubs FL-FLH 10 pack 12-0921 43554-35
21 Large Cork 15-0631 43571-35
models. 21 Large Cork, James 15-0231 43571-35
VT No. # OEM Item 22 Retainer, Cork Washer
1 used 44-0521 43564-35
44-0392 A 41196-55 Seal Spacer 24 Grease Fitting 10 pack 44-0533 9851
14-0131 B 41210-55 Seal 5 pk Note: 14, Hub is assembled with all internal parts.

45-0673 C 43540-67C Chrome Hub, Complete Internal Bearing &


45-0306 C 43540-67C Chrome Hub, Bare Hardware Kit for 1967-72
45-0758 C 43540-67 Black Hub, Bare front and rear hubs. All parts
44-0526 D 43542-67 Locknut (Left Hand) necessary to build or rebuild
44-0310 E 43549-67 Inner Spacer a bare hub. Includes 3 bear-
12-0331 F 43577-67 Bearing, each ings, tube spacer, seal, seal
44-0505 G 43592-70 Cover, Chrome sleeve & hub lock (Left Hand
1967-72 Lock Nut and Seal Kit includes A, B and D. Thread). Complete.
VT No 44-0408 VT No. 44-0410

714
A
Rear Axle Parts
First Offered by V-Twin in 1981!
B

44-0360
C

D 44-0239

44-0563
44-0567 44-0562

Rear Axle Kits include chrome axle, nuts, sleeves and spacers for each application. Nut
kit includes outer sleeve and axle nuts chrome. Sleeve is included.on types A, B, C and D.
44-0582

CLASSIC
Kit Cpt Spacer Sleeve Axle only Nut Kit # Axle OEM Model/Year
44-0561 44-0343 44-0331 44-0216 9688-4 B 41551-41 1941-52 45 Solo Black
44-0349 44-0323 44-0331 44-0347 8832-4 B 41551-41 As Above, chrome
44-0360 44-0322 44-0330 44-0226 8160-4 B 41552-36 1936-57 Rigid BT (Hex)
44-0326
44-0377 — — 44-0231 9692-4 B 41552-36 1936-57 BT Hex Parkerized
— — — 44-0239 8160-4 41552-36 1936-57 BT Hex Chrome
41552-36 1936-57 BT (Hex, Chrome)
44-0560 44-0322 44-0330 44-0215 8160-4 A 41552-36 1936-57 Rigid BT (Flat) Chrome Rear Axle Nut and Washers
44-0348 44-0344 44-0330 44-0346 9692-4 A 41552-36 As Above Parkerized for 1936-73 Big Twin, 5/8” x 18.
44-0562 44-0321 44-0329 44-0214 8160-4 C 41552-58A 1958-62 FL BT VT No. Item
44-0582 44-0321 44-0355 44-0214 8160-4 C 41552-58A 1963-66 FL BT 44-0326 Nut with washer kit
44-0567 44-0353 44-0327 44-0213 8160-4 D 41552-67 1967-72 FX-FL 37-8118 Chrome Nut, 10 pk
44-0563 44-0325 44-0212 8715-4 41552-73 1973-85 FX-FL, Chain 37-8127 Nyloc-Nut, 10 pk
44-0564 44-0340 44-0218 8715-4 41580-79 1982-84 FXWG, FL Belt 37-0963 Flange Nut, Each
44-0325 44-0655
Rear Axle Kit replaces 41552-
73 on 1973-84 chain drive FLH-
FX, includes axle, pyramid Rear Axle Spacers.
adjuster blocks & chrome nuts. Chrome Zinc Application
VT No. 44-1957 44-0325 44-2051 1984-86 FXST Cast/Wire Wheel
1973-82 All FL’s Left Cast/Wire,
1973-83 FX-FXE-FXEF-FXEF-80-
FXWG Left Wire Wheel
1981-86 FXE-80 Wire Wheel
44-0728 44-0727 1973-86 All FX Cast Wheel
44-0655 44-0340 1982 only Classic 1983-up FLH-80
Chrome Rear Axle Kits fit 1973-84 FX & FL models. Kits Cast or Wire, 1984-86 FXWG Wire
include acorn or pike nuts. 1980-86 FXB-FXSB Cast Wheel
VT No. Type Chrome Rear Axle Nut & Washer Kit includes
44-0727 Acorn 2 extra thick washers, nut and lock washers for
44-0520 1973-up, on square swing arms.
44-0728 Pike
VT No. Brand
44-0411 8715-4 Colony
44-0520 V-Twin
44-1944 51-0681 51-0680
Rear Axle Seal Spacers. 44-0421
VT No. OEM Application
44-0411 41196-73 1973-82 FX-FXE-FXEF-FXEF-80
FXE-80, FXWG, Wire Wheel 37-8882
1973-83 All FL’s Cast or Wire Wheel Axle Protector Plates prevent axle nuts from scratching paint-
1973-86 All FX’s except FXWG- ed finish. Sold in pairs, polished stainless. 51-0643 fits Replica
Rigid frames with forged rear axles plates.
44-0421 40906-82A 1982-86 FXR’s Cast/Wire Wheel
VT No. Fits Type
pairs 1984-86 FXST Wire Wheel
37-8882* Rigid Frame Custom
wheel, 1982-86 FXWG Wire wheel 51-0681 Rigid Frame Custom
1982 only FXS-80, Wire Wheel 51-0680 Rigid Frame Replica
1982-86 FXB-FXSB Cast Wheel 51-0600* Swing Arm Frame Stock
44-0423 41196-82 1983-86 FLH-80 Wire Wheel, each *Note: Requires drilling & tapping at axle area. Drill and tap not
44-1944 40906-82 1982-84 FXR with Flange included, screws included.
715
Axle Adjusters 44-0334 44-2009 44-0333

Calibrated Rear Wheel Adjusters fea-


ture chrome
pyramid blocks with sight indicator to 44-0600
view calibrated adjuster bolt, for accu- 44-0603
rate and easy wheel alignment. Adjuster
bolt is chrome heavy duty 1/2” rod with micrometer markings, nut
is stainless steel. Fits 1973-85 FX-FLH, 1984-86 FXST
VT No. 44-2011 Rear Axle Adjuster Sets.
8100-8 VT No. OEM Models
8101-6 44-0334 41570-77 1973-84 FX-FL
47554-73 w/chrome end caps
Complete Rear Wheel Adjuster Kit 44-2009 47554-73 Chrome End Cap only
for 1973-85 Big Twin models includes 44-0333 41570-77 Adjuster Pull only, pair
pull adjusters, chrome end plates, 44-0600 41570-77 1981-94 FXR, 1979-83 FLT Zinc
plated hex nuts and chrome plated 41112-79
tapered lock nuts. End cover and nut 44-0603 41112-79 End Cap Outer for Above
kit also available. 37-8882 51-0640 51-0643
VT No. Item
8100-8 Complete Kit
8101-6 End Cover Kit
44-0365 Pyramid Adjuster Block Kit. Axle Protector Plates prevent axle nuts from scratching paint-
Die cast chrome pyramid end ed finish. Sold in pairs, polished stainless. 51-0643 fits Replica
caps with solid block type pull Rigid frames with forged rear axles plates.
adjusters. VT No. Fits Type
VT No. Item Model 37-8882* Rigid Frame Custom
44-0365 Kit 1973-85 FX-FL 51-0681 Rigid Frame Custom
44-0366 Blocks 1973-85 FX-FL 51-0680 Rigid Frame Replica
44-0366 44-0485 Nuts 1973-85 51-0600* Swing Arm Frame Stock
*Note: Requires drilling & tapping at axle area. Drill and tap not
included, screws included.

Rear Axle Hardware 1930-72


Rear Axle Nut and Lock Kit includes
sleeve nut, collar, axle nut and lock clip.
Big Twin 1936-72
VT No. Type Finish 44-0355 44-0327
44-0330
8160-4 Kit Chrome
44-0316 Collar Only Chrome
8161-4 Kit Cadmium 44-0331
8160-4 44-0329
9692-4 Kit Parkerized
44-0327
37-8791 Lock Clip Parkerized
12-0617 Sleeve Nut Parkerized
45 1930-52 44-0318
44-0319 44-0355
8832-4 Chrome
8833-4 Cadmium Rear Axle Sleeves for mechanical and hydraulic rear brake
9688-4 backing plates. *Note: Fit between back plate & swing arm.
9688-4 Parkerized
44-0662 Lock Clip Black VT No. OEM Year Model Item
VL 1930-36 44-0331 41718-41 1941-52 45” Sleeve
9610-5 Chrome 44-0330 41600-36 1936-57 Big Twin Sleeve
9611-5
9611-5 Parkerized 44-0329 41600-58 1958-62 Big Twin Sleeve
12-0617 Sleeve Nut Parkerized 44-0319 41596-58 1958-62 BT Side Plate Spacer
Chrome
Outer Rear Axle Spacers for 44-0355 41600-63 1963-66 Big Twin Sleeve
Big Twin. 44-0318* 41596-63 1936-66 BT Side Plate Spacer
A
B Zinc
C 44-0327 41600-67 1967-72 Big Twin Sleeve
Rear Chain Adjusters are heat treated. Available
in pairs with plated lock nuts assembled to insure
Chrome Zinc OEM # Year
proper fitting threads.
44-0322 44-0344* 41595-36 A 1936-57
Chrome Cadmium Parkerized Fits
44-0321 44 0339 41595-58 B 1958-66
7704-2 8014-2 9629-2 1936-72 Big Twin
44-0353 44-0354 41595-67 C 1967-72
7814-2 8479-2 9628-2 1930-52 Solo 45
*Note: Parkerized
9500-4 9501-4 9506-4 1932-73 Servi Car

716
Front
44-1983
Axle Kits
Front Axle Kits include plated axle, nuts, spacer and hardware. Axle sleeve includ-
44-0568
ed when required.
Year/Model Kit Spacer Nut Kit Axle Axle OEM Finish #
1936-48 BT Spring Fork 44-0581 44-0304 8162-3 44-0209 43872-36 Chrome A
with Sleeve 44-0300 44-1983 44-0111 9406-3 44-0085 (Black) Black
44-0225
1948-66 FL Glide, 44-0568 — 8162-3 44-0200 43875-48 Chrome B
with Sleeve 44-0301 44-0225 — 8163-3 44-0224 43875-48 Zinc
1967-71 FL Glide, 44-0569 — 8162-3 44-0201 43875-67 Chrome C
with Sleeve 44-0302
44-0581 1972 only FL Glide 44-0240 44-0397 8769-3 44-0228 43875-72 Chrome D
with spacer and flange
1973-80 FL Glide, 44-0570 44-0303 8769-3 44-0202 43875-73 41
1980-83 FXWG

CLASSIC
1981-85 FLH 44-0571 44-0303 8769-3 44-0203 43867-81 41
1970-72 FX (Zinc) 44-0573 — 44-0308 44-0204 43871-52 33
1973-77 FX 44-0574 — 8768-3 44-0205 43871-73 35
44-0570 1977-83 FXE 44-0576 — 8768-3 44-0206 43883-77 35
44-0240 12-0331

Axles have chrome plated ends, except as noted. Order nut


kit separately. Left Side Disc Hub Flange is used when large type disc caliper
VT No. OEM Fits Finish is mounted to glide FL fork on 1972 only.
44-0209 43872-36 1932-47 Springer Type Fork Chrome VT No. Type
44-0085 43872-36 As above Black 44-0240 Complete Hub Flange Kit with axle
49-1963 43871-30 1930-52 45” Solo Black 45-0314 1967-72, Flange only
49-0260 — 1941-44 WLC Black 44-0397 Spacer Left
44-0200 43875-48 1948-66 FL Chrome 44-0228 Chrome Axle Only
44-0224 43875-48 As Above Zinc 12-0331 1967-72, Flange Bearing only
44-0228 43875-72 1972 only Chrome 23-0440 Chrome Lug Bolt Set
44-0201 43875-67 1967-71 FL Chrome Pike Front Axle Nut Kit fits 1972-
44-0202 43875-73 1973-80 FL, 1980-83 FXWG Chrome up WG, 1984-up ST models and
44-0222 43875-73 As above Zinc 39mm FXR and FXD.
44-0203 43867-81 1981-85 FLH Chrome VT No. 2263-2
44-0208 43346-83 1983-86 FXWG, Chrome
1981-85 FLH-80,
1984-99 all FLT, 1984-up FXST 2263-2
Installed
44-0204 43871-52 1952-72 XL 1970-72 FX Zinc
44-0205 43871-73 1973-77 XL-FX Chrome 37-8885 Chrome Axle Nut Caps Set for both
44-0206 43883-77 1978-83 XL’s Chrome axle nut and axle head where required,
1977-83 All FX except FXWG Chrome set screws and hex key wrench. Each
cap has an internal hex to allow more
thickness for the set screws thread to
37-8884 eliminate thread stripping.
Note: These axle caps will not work on
37-0035 37-0034 late model rear axles with cotter key
locking devices.
Front Rear Fitment
37-0039 37-8885 1982-86 FXWG
37-0039 37-8884 1980-81 FXWG
37-0038 37-0036 — 37-8885 1981-85 FX, Except FXWG-FXST
Big Twin Front Axle Cap Cover Sets include right and left — 37-8884 1973-80 FX, Except FXWG
caps with set screws for glide type forks. Cap included for 37-8886 1971-72 FX
anchor stud on 37-0035 only. 37-0039 37-8885 1980-94 FLT
VT No. Type Year/Model Does Not Fit Rear 1989-94
37-0035 3 pc 1949-71 FLH 37-0039 37-8885 1981-84 FLH
37-0034 2 pc 1949-71 FLH 37-0039 37-8884 1973-80 FLH
37-0038 Ball 1972-up FXWG-FLT-FXST-FLH 37-0039 37-8886 1972 FLH
37-0036 Cap 1972-84 FXWG-FLT-FXST 37-0039 37-8885 1981-84 FLH
FLH and XL-FX with 39mm 37-0039 37-8884 1973-80 FLH
Note: 37-8880 each, remainder in pairs
717
Front Axle Spacers 44-0599 Front Axle Nut Kits are chrome or cadmi-
um finish. Models which require sleeve nut,
brake drum models, it is included along with
44-0303 castle nuts and cotter pins.
44-0397 VT No. Finish Model
44-0295
8162-3 Chrome 1946-71 Big Twin
Front Axle Spacers 8163-3 Cadmium 1946-71 Big Twin
Chrome Zinc OEM Side Application 9405-3 Chrome 1930-36 VL, 1936-45 Big Twin
— 44-0397 43885-72 L.H 1972 only 74 FLH 9406-3 Parkerized 1930-36 VL, 1936-45 Big Twin
44-0653 44-0303 41594-73 L.H. 1973-86 FL, FLH, 8852-4 Chrome 1929-36 45 Solo
FLH-80, Classic 8853-4 Cadmium 1929-36 45 Solo
1980-82 FXWG 9689-4 Parkerized 1929-36 45 Solo
44-0657 44-0295 41607-83 R.H. 1983 FXWG 8854-4 Chrome 1929-36 45 Solo
Speedo Drive Spacer replaces drive units. Fits 8855-4 Cadmium 1937-52 45 Solo
1973-83 FX. 9690-4 Parkerized 1937-52 45 Solo
VT No. 44-0390 8162-3 Chrome 1930-71 Servi
8163-3 Cadmium 1930-71 Servi
9890-7 Cadmium 1952-66 Hummer
44-0308 Chrome 1971-72 FX (Nut Only)
Front Wheel Seal Spacers sold each, except 8768-3 Chrome 1973-up FX-XL
noted. 8769-3 Chrome 1972-up FLH & WG
44-0599 Chrome 1972-up WG
Front Axle Nut replaces 7734W,
1
/2 x 20 threads, Zinc.
VT No. OEM Side
Application
44-0391 43548-73 L 1973 XLH-XLCH-FX-FXE VT No. Type
44-0305 43548-74 L 1974-77 XLH-XLCH-FX-FXE 44-0307 Each
44-0306 43488-77 L 1978-95 XL-XLS-FX-FXE-FXEF 44-2013 5 pk
FXEF-80, 1982-83 FXR-FXRS- Front Axle Sleeves.
FXRT VT No. # OEM Fits
44-0411 41196-78 R-L 1973-84 FL-FLH-FLH-80 44-0300 A 43882-36 1937-48 BT
1980-86 FXWG, pair 44-0301 B 43882-48 1949-66 FL-FLH
44-0299 41196-83 R-L L1983-84 FLH-80 44-0302 C 43882-67 1967-71 FL-FLH
1932-47 BT Front Axle Spacers. 12-0537 43886-30 Sleeve Nut
VT No. OEM Finish
44-0304 43884-36 Chrome
44-0111
44-0111 43884-36 Parkerized

Front Hub Caps


45-0667

49-1998 45-0406 45-0405 45-0666 45-0400

Chrome FL-FLH Front Wheel Hubcaps. Full 8” dresser hubcap for wire wheels to fit between hub and axle without additional
hardware.
VT No. OEM Years Model 1973-95 Chrome Mini Cap fits between swing
49-1998 43330-48 1936-57 Springer arm and axle spacer.
45-0405 43303-49 1948-66 FLH VT No. 45-0692
45-0406 43304-67 1967-72 FLH
45-0666 43304-73 1973-80 FLH 1936-48 BT “Atlas” Front Hub Cap is of alloy
45-0667 44463-82 1981-84 FLH construction and acts as a hub cap and axle
37-8349 Fits 45-0405 Plug spacer on BT Twin Spring Forks.
Replica Chrome Hubcap replaces factory accessory 11260-46
VT No. 49-0968
to fit 1936-66 front and rear Big Twin.
VT No. 45-0400
4 1/2” Front Chrome Hubcaps fit between hub and 8” Spring Fork Hub Cap in chrome,
axle without additional hardware. Fits 1981-84 FLH. replaces 43000-48. Fits all 1936-48 74”,
VT No. 42-0668 1941-57 Servi-car front wheel.
Rear Hub Cap fits 1936-57 Rigid BT. VT No. 49-1998
VT No. 45-0669

718
1958-84 FX-FL Saddles Gunfighter Saddles feature sewn inlay
of colored flames on rear pad area with
A B matching flame stitch and thread in
47-8665 front driver area. Original style includes
47-0567
textured top panel in driver area and
silver chrome accent to separate the
driver and tail area.

VT No. # Style/Color VT No. # Style/Color VT No. # Style/Color


47-8665 A Original 47-0585 B Blue Flame 47-0569 B Yellow Flame
47-0461 B Black Flame 47-0581 B Aqua Flame 47-0568 B Orange Flame
47-0589 B Teal Flame 47-0577 B Purple Flame 47-0567 B Red Flame

1958-85 BT Smoothie Saddles


47-8651 47-0238

CLASSIC
47-8694
47-8722

Freedom Smoothie Saddles are a 2 piece design on a single


Voyager Series for FX
steel baseplate.
47-0257 models 1958-84 feature
VT No. Style Pattern
full comfort design for
47-8651 Original Smooth
the longest ride.
47-8656 Original Leather Smooth
VT No. Style
47-0238 Classic Concho, chrome spots
47-0257 With Spots
47-8722 Classic Concho, black spots
47-0258 Without Spots
47-8694 Classic Fringe, chrome spots

Seat Brackets Rear Seat Mount Tab Kit


31-0176 allows removal of seat
31-4017 31-4018 without reaching under
fender. Kit includes black
bracket, nylon washer,
knob, ¼ x 28 x ¼ x 20 flat-
31-0413 31-0653 head allen screw and ¼”
well nut, to place in fender
Chrome Seat Mount Tab use 31-4017 front, 31-4018 rear on if stock ¼ x 28 hole is
1981-84 models when installing a one piece seat. Use 31- stripped. Purchase rear
4018, on 1979-up XL Seat VT No. 31-4013 fits FXWG-FXE- seat tab separately.
FXST 1973-up rear. Use nylon washer under seat tab. VT No. 31-0176
VT No. OEM Fits
31-4017 52107-86 Nose FXR Rear Set Bracket fits 1972-84 FXE.
31-4018 51651-79 Rear FXR VT No. 31-4014
31-0413 51652-83 Rear FXE-FXWG
31-0653 52467-00 Rear Tab Kit, 2000-up
37-8858 6410 Nylon Washer, 25 pc

719
Freedom Series for 1958-84 FX-FL
47-0453 A
A 47-8610

47-8601 B
B 47-0903

47-0242 C
47-8714
C

Freedom Design Originals by Corbin-Gentry with button


detailing.
D
VT No. # Style Note
47-0694
47-0453 A Freedom I Vinyl
47-0090 B Original Pillow Leather
47-0095 B As Above, 1985 only Leather
47-8676 B Original Pillow, 2” wider Leather
47-8601 B Original Pillow Vinyl
47-0242 C Classic Pillow Vinyl
1958-84 FX-FL Saddles
47-8710
D
47-0698

47-0700
Freedom Double Bucket Touring Saddles feature extra thick
foam padding for plush comfort.
VT No. # Style Pattern
47-8610 A MKIII Pleated
47-0903 B MKIII Buttoned
47-8714 C Plush Buttoned
Freedom Flatlander Saddles feature low frame hugging design.
47-0694 D Long Haul With spots
VT No. Style
47-0698 D Long Haul Without spots
47-8710 Original
47-0700 Cobra

720
Frame Mount Solos
Frame Mount Solo Seat mount directly to frame
without springs.

47-8718

Solo Seats fit 1958-84 FX-FL swing arm frames, to be directly


mounted without springs. Leather Solo Saddle is frame mounted for 1965-84 FX-FLH
VT No. Style models. Seat features genuine black leather on metal formed
47-8600 Pillow base plate.
47-8701 Fringe VT No. 47-0752
47-8718 Concho

CLASSIC
Solo Seat fits 1958-84 FX-FL, mounting direct to frame.
VT No. 47-0599

Classic Fringe

Velocipede Solo Seats feature genuine leather cover with


cobbler edge sewing. Direct bolt on to 1965-84 FX-FL models.
VT No. Color
47-0627 Black
47-0628 Brown

47-8718 Installed

CG Frame Mount Solo Seats constructed of black Naugahyde


on steel base plate for frame mounting without springs.
VT No. Year Model Style
47-8718 1958-84 FX-FL Classic
47-8679 1958-84 FX-FL Sonora
47-8701 1958-84 FX-FL Fringe
Hi-Back Saddle Series for 1958-84 FX-FL
47-0501 47-0653 47-0361 47-0360

Freedom Series Hi-back Saddles feature self supporting back on steel baseplate for lasting durability.
VT No. Back Style
47-0501 11” Pillow
47-0653 11” Blaster
47-0361 16” Double Bucket MK4
47-0360 16” Classic MK 2 721
1958-84 for FLH
47-0534
Puffy Top

47-0533
Puffy Top VT No. 47-0534 shown with 31-0518
Classic Smoothie
seat rail installed
FLH Seat Bracket attaches
frame mount seat to 1958-84
FLH. Bolts to stock fenders
1976-84, Zinc plated.
VT No. 31-4005

31-0518

FLH Frame Mount Saddle for 1958-84 FLH-FXE-FXWG with


Bobbed Tanks, features low seat position, clips to frame in
front, mounts in rear to stock handrail. Order mount strap VT
No. 31-4005, FL width fenders. Holes may have to be drilled to
mount cross strap. Move luggage rack back for clearance or
replace with VT No. 50-1013 luggage rack.
VT No. Style
47-0534 Puffy Top
47-0533 Classic Smoothie 31-0518
Installed

47-0532 47-8654
Passenger Pads fit stock seat rails on 1977-85 FLH-FLT-
FLHT. Available in pillow style Naugahyde to match factory
style seats or our custom stitch. Includes clamp, 13” tall.
Passenger pads will fit seat rail shown. Chrome Seat Rails for 1977-84 FLH Includes clamp, 13” tall.
VT No. Type Brand VT No. Brand
47-0532 Custom Stitch Back Pad CG 31-0506 OE
47-8654 Pillow Back Pad CG 31-0518 VT

722
Replica Bubble Bag Kits Saddlebags
49-2499

49-0381 White or Black Fiberglass Saddlebag Set includes left and


right sides. Including tops, latches, keys and brackets for mount-
ing.

CLASSIC
VT No. Item Year
49-2500 White Bag Set 1977-84
49-2800 White Bag Set 1958-76
49-2521 Black Bag Set 1977-84
49-2612 Black Bag Set 1958-76
Replica Plastic Bubble Bag Sets with 1958-84 brackets, sup-
49-2510 White Top only 1970-84
plied for Swing Arm BT models. Bags include locks, chrome
49-2616 Black Top only 1970-84
band, lids and inner chain.
37-0545 Spacer Set to fit Saddlebags with luggage rack
VT No. Type Item
(A) Saddlebag tops sold each. Direct replacement for
49-2499 Black Bags Only
1970-78 models. Can be used on 1979-80 models with
49-2498 White Bags Only
hinge kit 49-2506.
49-2450 White Bag Set
49-2451 Black Bag Set 50-0995 50-0998
49-0381 Lock Set 1 Side
49-2621 Bracket Set BT 1958-84

50-2048

49-2418

Chrome Tour Pack Luggage Racks with mounting hardware.


VT No. Size
50-0995 10” x 11”
50-0998 14.5” x 19.25”
50-2048 10” x 7” x 2”
49-2754

Saddlebag Mount Bracket Sets are chrome plated to fit VT


No. 49-2500 fiberglass bags.
VT No. Fits Item
49-2418 1963-77 FLH Set
49-2754 1978-84 FLH Set
49-2548 1978-84 FLH Right
49-2549 1978-84 FLH Left 49-2550
49-2550 1963-84 FL Rear Bracket

723
Saddlebags

Large Three Buckle Thro-Over. All bags glued, sewn and riv-
eted. Available black only. Measures 13” Long x 5” Wide x 12”
Glides.Genuine black cowhide measure 21’’ x 14’’ x 6’’ feature High.
chrome buckles, spots, conchos and Neoprene back to hold VT No. 48-3128
shape. Designed to replace the stock fiberglass saddlebags
on 1958-84 FLH, by mounting to existing pins on stock bag Bertha FL
supports or VT No.49-2418 which are available separately. 1964-84
Also included are plate brackets which may be mounted to Bags
fenders or most struts.
VT No. Item
48-3132 Bag Set Only
Chrome Saddlebag Mount Bracket Sets fit VT No. 49-2500
fiberglass bags.
VT No. Fits
49-2418 1963-77 FLH
49-2754 1978-84 FLH

Bertha Bags measure 20” x 14” x 7”. Feature full leather con-
struction, with fringe and 1/2” chrome spots. 1964-84 FL fit
stock fiberglass saddlebag brackets.
VT No. Item
48-3184 Bertha Bag Set
49-2418 Bracket Set

Black X-Large Three Buckle Thro-Over measures 141/2”


Long x 6” Wide x 12” High.
VT No. 48-3127

Saddlebag Hardware
31-9911 Chrome Saddlebag Caliper Guard
Supports are designed to mounts to axle
fit the contour of the fend- and keeps sad-
er struts and protect your dlebags out of
bags from the brake wheels on 1973-
31-9910 caliper and swing arm. 85 FX-FL, 1986-
Fits 1971-85 FX-FXE. up ST zinc plated.
VT No. Type VT No. 48-0177
31-9910 2-Bolt
31-9911 1-Bolt

724
Saddlebag Rail Kits and Hardware

49-2504

37-9113
Saddlebag Hardware Kit fits one side of 1970-80 fiberglass
Saddlebags. Includes parts pictured with lock and keys.
VT No. Item
37-9113 Hardware, Left or Right (1 side only)

CLASSIC
37-8375 Lock and Hook Kit (1 side only)
37-9231 Lower Clip Kit, 12 piece
37-9311 Lower Clip, Backing Plate
49-2504 15-0733 Cover Rubber Gasket, each
Installed Saddlebag Lock and Hook Kit fits
1970-81 FLH bags, sold per bag.
49-2503 VT No. 37-8375

Late Style Hinge Kit


fits 1969-84 FLH
saddlebags for both
sides.
VT No. 49-2506
Saddlebag Guard Chrome Kit includes right and left chrome
rail set for protecting fiberglass FLH bags.
VT No. OEM Years
49-2504 90800-68 1968-77 FL-FLH
49-2503 90800-78 1978-84 FL-FLH 1963-69 Big Twin Saddlebag
1964-67 Chrome Lock replaces OEM#90957-64.
Saddlebag Rail Kit Available in black includes key.
includes right & left rails. VT No. 49-2453
Mount kit is available sepa-
rately.
VT No. Item
49-2502 Complete Rail Kit
37-0874 Mount Kit

1970-E84 Saddlebag Cover Trim


replaces 90822-78.
VT No. 50-0994
1980-up FLT
Saddlebag Top
FLT/FLHT Saddlebag Lids. Primed finish. Hardware and gas-
Chrome Trim
kets are not included. Lids are sold each.
includes mount
VT No. OEM Side Fits
hardware.
49-2700 90756-79A Right 1979-84
VT No.
49-2701 90757-79A Left 1979-84
42-0879
Gaskets
15-0580 90633-82A Both L1980-92
Fiberglass Saddlebag Rivets, pack of 50.
VT No. OEM Length
37-0566 90965-63 5
/16”
37-0567 90966-67 1
/4”
37-0568 90967-64 3
/8”

725
Saddlebags Speed King Loctite Style
48-3146

Speed King Saddlebags recreated in


black leather featuring bright speed-ball
wing emblems with chrome angle buck-
les & black piping. Available with chrome
steel mounting plates for Rigids 1936-57
or as bolt on fit for 1958-76 FL. Rigid
bags require 8205-8 mount kit.
VT No. Year
1936-37 Big Twin 48-3151 1936-57
48-3152 1958-76
48-0150

Loctite Saddlebags recreated as on


1946-48 models, include chrome plates
to fit all rigid frames. Replaces 11785-43
in heavy black leather with orange
rosettes. Unique design lid keeps bags
closed and in shape. Measure 15” L x 5”
1958-76 FLH W x 14” H.
Streamliner Saddlebags for Rigid
Black Trim Bags are recreated with pip- frames were designed for 45 solo mod- VT No. 48-3156
ing as the factory accessory of the els. Bags are constructed of thick grain
1940’s. Rigid frame sets fit Big Twin leather with nickel stud designs. Bags
1936-57. Swing arm sets fit 1958-76 measure 161/2” L x 4” W x 12” H.
FLH. Heavy leather construction and VT No. 48-0155
stitching, includes chrome spoons, spots,
heavy buckles and stainless steel mount- 48-0176
ing plates.
VT No. Year Trim
48-3146 1936-57 Black
48-0317 1936-57 Red
48-0318 1936-57 White
48-3147 1958-76 Black
48-0189 1945-46 Replica Leather Saddlebag
48-0150 1958-76 Red
Set includes chrome mount plates for
Rigid frames 3 buckle design.
VT No. 48-3170
48-3120

48-0176

1936 Style Knuckle Saddlebags.


Conchos and a five strap closure deco-
rate these bags which are restoration
quality for all 1936-46 Rigid. Include
chrome mounting plates. Measure 143/8”
L x 5” W x 12” H. Saddlebag Mounting Plates are
VT No. Color chrome for 1936-57 rigid rear fenders, Black Leather Saddlebags are complete
48-3121 Black exact stamped as original. Order chrome with chrome mounting plates, for rigid or
48-3144 Brown acorn mounting bolts separately. swing arm mounting, conchos, fringe and
VT No. Type chrome rivets. Bags are suited for a later
48-0176 Mount Plate Set 1950’s restoration or for a nostalgic late
48-0189 Mount Plate Set model dress up on 1936-57 Rigid mod-
8205-8 Bolt Kit els. Measure 19” L x 5” W x 12” H.
VT No. 48-3120

726
37-1954
Decorations
37-0501
Krommetts are available in traditional gold, chrome type or
10 point, 10 pk, 1/4” x 28 thread.
VT No. Item
37-1954 Star Washer
37-0869 13/8” OD Rubber Washer for Above
37-0503 Chrome Rocket with Fins
37-0501 Chrome Krommetts
37-0502 Gold Krommetts
48-0074 Chrome Star, 5 pk
Bright Nickel Spots.
Original styles of the
1940’s to dress up riding
belts, saddlebags, seat

CLASSIC
skirts, leather or vinyl. All Emblem Sets feature clips or studs and nuts to attach
shapes have two fastening to fender as original accessory, but can be mounted to
tabs for mounting. Order fenders and saddlebags, sold as pair.
the hand spot tool for exact VT No. OEM Finish Type
spacing and ease of instal- 38-6674 11530-46 Nickel Deluxe
lation. Dealer packs of 50 38-6675 91583-52 Nickel O.H.V.
pieces per type. 38-6676 91582-50 Chrome Hydra-Glide
38-6680 59195-58 Chrome Duo-Glide
Bright Nickel Spots. 38-6673 59196-65 Chrome Electra-Glide
VT No. Size Shape VT No. Size Shape 37-8842* 7613A 10 pack Speed-Nuts
37-9299 1/4” Round 37-9040 1/4” Pointed *Note: For VT No. 38-6680, 38-6673 & 38-6671
37-8843 /8” Round
3 37-9041 1/2” Pointed Nickel Spoons for dress up or
37-8883 /16” Round
7 37-8846 7/16” Pointed replacement on saddlebags.
37-9036 1/2” Round 37-8848 11/16” Chain Link Sold in pairs.
37-9345 /2” Round (Clear) 37-8849 3/4” Oblong Bevel
1
VT No. 37-8927
37-9346 1/2” Round (Pearl) 37-8850 5/8” Red Jewel
37-9037 3/4” Round 37-8851 5/8” Amber Jewel Hand Spot Tool replaces factory
37-8847 7/8” Round 37-8852 5/8” Sapphire Jewel accessory tool 98930-46 to install spots
37-8844 /8” Pyramid
3 37-8853 1/2” Spot-Star evenly spaced.
37-9038 /2” Oval
1 37-8930 5/8”x1 Skull, 10 pack VT No. 16-0966
Speed Ball Wing are polished stain-
37-8845 /8” Oval
5 37-9159 5/8”x7/8” Rect. Spot
less steel as original, attaches to
37-9039 3/4” Oval 37-8871 Spear, Pair
leather by prong tabs or studs.
Black Genuine Leather Conchos
VT No. Type
feature nickel plated disc with leather
48-0031 Tab Type
tails. 5 packs.
VT No. 48-0122 48-0032 Stud Type

Skull Krommets feature LED eyes,


pair.
37-8152 Chrome Steel Dress Up Balls are VT No. Color
sold as pairs for decoration in sizes 33-0856 Amber
listed. 33-0857 Red
VT No. Thread 37-9076 Chrome
37-8150 1/2 x 20 37-9077 Gold
37-8152 5/16 x 24

Mini-Torpedo deco, chrome for dress up applications.


Sold in pairs.
VT No. 37-8295

727
Replica Windshield
Beaded 51-0260
Windshields fit
1960-84 FLH Wide
Glide forks. Lower
window can be
changed to
Hydraglide style by
purchasing 51-
0267 window sepa-
rately to fit 1949-59
models with
chrome 7” head-
light. Purchase of
bracket kit 31-9953
may be necessary
if the FL is not
already equipped
with spotlights.
VT No. Color of Lower Brand 1949-59 Replica Windshield for
51-0250 Clear Replica Hydraglide features pointed beaded
51-0257 Clear National edge top, unit fits Big Twin with
51-0258 Red National Hydraglide tins, fork covers and 7”
51-0259 Blue National chrome headlamp. Top replaces
51-0303 Black National 58020-49 for all Police style wind-
Products Installed on FLH shields and fits VT No. 51-0303, 51-
Model Replica. 0257, 51-0259 or 51-0250 complete
VT No. Item shield.
24-0501 Cowl Kit Polished
24-0500 Cowl Kit Chrome
33-2028 Spotlamp Kit
51-0238
Assembled
VT No. Item
51-0260 Complete Shield
51-0238 Shield, Assembled
51-0268 Top Only
49-0167 Bracket Set, 1949-59

Adjustable Windshield fits 1960-84


FLH type.

VT No. OEM Color Brand


51-0264 58027-60 Clear V-Twin
51-0265 58027-60B Blue National
Beaded Top Shield Only. Available as short type, 1949-up FL 51-0310 –– Black National
or taller type stock for fairing.
Lower Window 1949-59 Hydraglide.
VT No. # OEM Height
Replaces 58027-49. Clear.
51-0270 A 58164-69 Tall-18”, Fairing
VT No. 51-0267
51-0269 B 58020-49A Short-15”, Shield
51-0268 C 58020-49 Short-15” Shield w/Peak
FLH Windshield Pouch.
Lower Windshield. Adjustable type, Windshield bag. Heavy
stock replacement for all 1960 and oily leather, glued, sewn, rivet-
later beaded windshields by National ed.
Cycle. Black, 9” x 3” x 6”.
VT No. Type VT No. 48-3125
51-0320 Clear
51-0321 Blue
51-0318 Black

728
Windshield for FLH
51-0271

51-0271 Installed
FLH Replacement Screens fits FLH
Chrome Windshield Trim fits Big Twin with fairing 4 or 5 Speed.
shields on fairing models. Utilizes stock VT No. Type
1969-84 FLH Fairing & Hardware mounting hardware. Foam backed to pre- 51-0271 Clear 18”
Lexan Type vent scratching shield. Fits L1977-85 FLH 51-0272 Tint 18”
VT No. # OEM Item not FLT. 51-0274 Tint 7”
VT No. 42-0339

CLASSIC
37-0675A 2921 Screw Kit with nuts
37-0676B 5933W Spacer

37-0678D 6261
(Bracket to fork)
Rubber Washer
Hardware
Chrome Wind
51-0271H 58181-78 Lexan Windshield
Deflectors,
only
mount onto fork
37-0679K 58320-76 Fairing Trim Black
brackets. Fits
31-0535L 58411-76A Brace Outer
1960-84 FL.
31-0536M 58412-76A Brace Inner
Replaces 58123-
37-0680N 58416-77 Adhesive Tape
77
For Beaded Type
31-9953 49-0167 VT No. 50-1007
51-0270O 58164-69 Beaded Shield
9201-33P Kit Mount Bolt Set
31-3985S 58048-50 Clamp Windshield Chrome
Molding Windshield Mount
Kit fits 1949-84 FL.
VT No.
31-9933
49-0170 31-9955
31-3985
FLH Shield Hardware includes 58107-
60, right and left extension, 58095-49 R,
9200-33 58096-49 L fork brackets, for mounting
Windshield Hardware Bolts feature shield on all 1949-up Glide forks. If spot
chrome acorn nuts and Phillips screws to light brackets are installed, 58095-49 R
secure FL Beaded and Lexan Police 58096-49 L must be omitted (4 piece kit)
shields. Stainless molding clamps are a VT No. Year Item
longer version to attach top to center of 49-0167 1960-84 Complete Kit, 4 piece
beaded shields, replaces 580408-50. 31-9953 1949-59 Complete Kit, 4 piece
VT No. Item U/M Type 31-9954 1949-84 Pair
31-3985 Clamps Pair 49-0170 1949-59 Extensions, pair
9200-33 Screw Set Chrome 31-9955 1960-84 Extensions, pair
9201-33 Screw Set Cad 37-8793 1949-84 Mounting Hardware

Windshields for Spring Forks


1936-57 Spring Fork Clear Summer Windshield for
Windshield Complete includes zinc Spring Fork models 1936-
plated fittings for mounting to handle- 49-0251 49-0262 48, includes lower apron as
bars. Mount kit is included with shield. noted. Replaces 11292-36.
VT No. Item Includes zinc plated clamp
49-0250 Shield Complete set for mounting to handle-
49-0257 Top Shield & Lower bars.
49-0264 Top Shield Only
49-0858 Clamp Set Only VT No. Type
49-0250 49-0251 Black
49-0262 Army

729
51-0243

Windshield
Deflector Screen LX.
Features Rake Adjust
and Quickset hard-
ware. Super tough
Lexan hardcoated
polycarbonate. Light or
medium tint. DOT and
TUV approved.
Hardware packaged
with windshield.
VT No. 51-0244
Medium Tint
VT No. 51-0245
Light Tint
Size: Flyscreen LS. Small windshield with a Fits all:
H: 14-3/4” very custom appearance. Triple chrome 1970-85 FX
W: 15” front plate. Flush counter sunk hex bolts. Size:
Fits all: H: 8-1/2”
1970-85 FX
Light Tint. DOT and TUV approved. W: 9.75”
1960-84 FLH Approved for night use. Hardware pack-
1977-83 FLHS aged with windshield.
VT No. 51-0243

Streetshield
Chopped Heavy
Fits all:
51-0323 Duty. Wide screen
1970-85 FX Clear look with low profile.
A preferred choice
for many.
Size: H: 14-1/2” to
17-1/4” W: 22-1/2”
Light Tint, DOT and
TUV approved.
Approved for night
use. Hardware sold separately.
VT No. 51-0301 Mount Kit Required
Fits all:
1960-84 FLH 31-9933
VT No. 51-0302 Mount Kit Required
Streetshield. Contoured to enhance wind protection. Features Fits all:
4 point ball socket mount. 1977-93 FLHS 31-0438
Size:
51-0256
H: 17”
W: 16 1/2”
DOT and TUV approved. Hardware packaged with wind-
shield.
VT No. Color
51-0323 Clear
51-0324 Smoke
Streetshield Ex. Features 4
point ball socket mount with
Quikset hardware. 51-0242
Size
H: 18”
W: 19-1/4” Touring Heavy Duty for 1960-84 FLH.
DOT approved. Size: H: 19-1/2” to 22 1/2” W: 22 1/4”
VT No. 51-0325 Smoke Light Tint, DOT approved. Approved for night use.
Fits all: Hardware sold separately.
1970-85 FX VT No. Fits Mt Hardware
51-0256 1960-84 FLH 31-9933
51-0248 1980-84 FXWG 31-9931
730
Replica Spring Fork
49-0319

OAL

Note: Big
Rockers have
offset rocker
on the right
side.

74” Offset Style

CLASSIC
45” Inboard, with 3/8”
axle holes

49-2400, 45 Style for


49-2420 49-2417 1930-52 has inboard
rockers which accept
a 3/8” axle
Spring Fork Assembly includes full set of springs, inner and
outer, front and rear legs, rocker set with all studs and bush-
ings, spring rods with bushings, some assembly needed.
Chrome units feature chrome front legs and outer springs with
45 has same rockers on each side, with chrome rockers with a black rear leg. Full chrome units have
the small 3/8” hole. both front and rear legs in chrome with chrome springs and
rockers.Top clamp, neck races and cone nut not included. 45
solo has inside rockers for small axle and internal brake
wheel. All other forks have offset outside mount rocker to uti-
49-0062 lize interchangeable wheel with lug bolt type drum.
1936-37 BT have inboard grease fittings rear leg.
Powder Full
Black Chrome Chrome Model/Type
49-2400 49-2401 49-2413 Solo 45 Small
49-2415 — 49-2416 Solo 45-XA, +2”
49-2402 49-2403 49-2414 Trike, 45 Servi
49-2514 — — Big Twin 74 in line 1936-37
49-2513 — — Big Twin 74 in line 1936-40
49-2404 49-2405 49-2411 Big Twin 74 in line 1941-45
Reverse Trail Fork Assembly is 49-2408 — 49-2410 As Above +2” in line
black with chrome springs. 49-2420 — 49-2417 As Above +4” in line
VT No. 49-2520 49-2606 49-2512 49-2512 Fender + Horn Bracket
— — — Set for Above, +2”
— — 49-2615 Fender/Horn Bracket, +4”
49-2407 49-2406 49-2412 Big Twin offset 1946-48
49-2421 — 49-2419 Big Twin offset +2” 1946-48
• Forks will accept all original style components and
accessories for the detailed replica look.
• These forks are replicas of the stock units with electric welded
and brazed construction.
• The chrome units are unpolished at the rear fork stem cross
plate and at the front spring fork rod forging.
• Note OAL measurement points.

731
Replica Spring Fork
49-2425
49-2422 49-2430 49-2426 49-2425

36”

Spring Fork Assembly includes a full


set of springs (inner and outer), front
and rear legs, rocker set studs and
bushings, and spring rods with bush-
ings, Chrome unit has both front and
Longer
rear legs in chrome and also chrome
Rocker
springs and rockers. Top clamp, neck
races and cone nut not included. Units Detail
feature 1” inline stem and outside rock- 49-0408
ers which utilize interchangeable star Fork Legs fit 1936-52
wheel with lug bolt type brake drum 45” and 1936-48 Big
and mechanical front brake drum. Twin models.
Overall length top to axle as noted. 36”
and up lengths have built in 3° rake
and include longer rocker set which will accept a 3/4” axle.
Black units have chrome springs and black rockers. (Stock
Rigid Rear Spring Fork Leg
springer fork length is 28”).
VT No. OEM Fits Type Finish
Chrome Black Length Components for extended forks with 49-0356 45525-36 1936-37 BT Rear Leg Inline Black
49-2410 — 30” rake.
VT No. Item Type 49-0317 45525-36 1936-40 BT Rear Leg Inline Black
49-2417 — 32” 49-0675 Top Tree, Chrome Without ears 49-0328 45525-36 1941-45 BT Rear Leg Inline Black
49-2422 49-2478 36” 49-0678 Top Tree, Black Without ears 49-0341 45525-36 1941-45 BT Rear Leg Inline
— 49-2427 40” 49-0676 Long Rocker Set Chrome
49-0679 Long Rocker Set Black Chrome
49-2424 49-2428 44” 37-1016 Riser Stud 1/2 x 20 49-0329 45525-46 1946-47 BT Rear Leg Offset Black
49-2425 49-2429 48” 49-0340 45525-46 1946-47 BT Rear Leg Offset
49-2426 49-2430 52” Chrome
Offset 49-0313 45526-40 1940-57 45 Solo Rear Leg Black
49-2431 36” 49-0342 45526-40 1940-57 45 Solo Rear Leg
Chrome
49-0337 45527-41 45 Servi Rear Leg Black
Front Spring Fork Leg
50-0176 49-0408 45609-36 Spring Fork w/Rods, BT Black
49-0409 As Above BT
Chrome Billet Fender Clamps will mount 50-0176 fender to Chrome
spring forks with 1” OD front leg. 49-0332 45610-40 45 Front Leg Black
VT No. Item 49-0343 As Above
50-0176 Fender Chrome
31-0864 Clamp Set 31-0861 49-0421* Stud Hole 45/74 Adapters
7707-4 45641-36 Spring Rods, pair
732 *Note: Allows installation of Big Twin Rockers on 45” fork.
I-Beam Fork Assemblies
I-Beam Fork Assembly features original VL styling of the
1930’s with the forged I-Beam rear leg. Length is 28” overall
from top to center of axle hole. Units accept springer 1936-48
BT bearing assembly and handlebar or triple trees from this
year group.
VT No. Finish
49-2850 Black
49-2851 Chrome
28” Spring Style
Front Fender
fits 18”, 19”, and
21” wheels.
Brackets must
be fabricated.
VT No. 50-0780

CLASSIC
49-2851 Right
49-2850
Left

Note: Big Twin forks have offset rockers on right side.

Shock & Ride Control


Replica Spring Fork Shock
Assembly replaces 54200-
45,includes all shock and Replica Ride Control is
mounting hardware for 1946-57 reproduced as original to
Spring Fork. control the action of the
Spring Fork. Features
chrome steel side bars
with black control knobs.
Replaces 11250-36 on
49-1942 1937-48 61”, 74” & 80”, 49-1985
49-1954 1940-57 45 models.
VT No. Item
49-1942 Complete Kit, Black VT No. OEM Item
49-1954 Replica Hardware Only 49-1985 11250-36 Complete Unit
28-1951 Bushing set (14002-45) 4pc 49-1940 11250-36 Complete Unit, Chrome
49-0241 Loom Clip (9973) 49-0139 13440-33 Includes the following: Knob,
13444-33 Collar and
Patent Logo Decal is full color alu-
13442-33 Spring Clip
minum with an adhesive backing.
49-0140 13431-33 Friction Disc (4)
VT No. Item
49-0142 54051-33 Rubber Bushing (2)
48-1729 Flat, 5 pk
48-0452 Curved for shock, each
48-1729 48-0452

733
Disc Brake Kits

22-0791

22-0792
11.5” Brake Disc Kit will mount to left side 1936-57 original
springer forks with offset rockers. Kits include axle, spacers,
left side chrome caliper, bracket and axle as required for star
hub application. Order wheel and 11.5” disc separately. Front 3/4” Axle fits 1936-57 Replica Spring Forks or OE BT
VT No. Wheel Hub Type with offset rockers.
22-0791 52-0169 FXST VT No. Item
22-0792 52-0098 Star 44-0752 Axle
44-0581 Chrome Axle Star Hub 44-0307 Nut
44-1983 Parkerized Axle Star Hub
44-0752 Chrome Axle FXST
Complete Axle Kits fit 1936-48 BT with offset stock rockers to fit with star hub and stock brake
drum.
VT No. Finish
44-0581 Chrome
44-1983 Parkerized

Hubcaps
8” Spring Fork Hub Cap in 1936-48 BT “Atlas” Hub Cap is of alloy con-
chrome, replaces 43000-48. Fits all struction and acts as a hub cap and axle spacer.
1936-48. Fits all 1936-48 74”, VT No. 49-0968
1941-57 Servi-car front wheel.
VT No. 49-1998

49-1998 Installed

49-2558
Spring
Covers
Installed

49-2559
Installed

49-2558
Chrome Spring Covers available to fit upper and lower springs
and rocker studs on Big Twins. Order as required for 1936-57
Spring Forks.
VT No. Type Style U/M
49-2558 Upper Round 2 49-2565
49-2559 Lower Round 2
49-2564 Rocker Tear Drop 2
49-2565 Rocker With Bird 2

734
Spring
45
Fork
Studs
Fork Rocker Rebuilding Kits
include the components shown
except rockers, lock tabs, front
and rear stud nuts and enough
bushings from a complete
rebuild of both rockers. All parts
BT are interchangeable with origi-
nal factory hardware.

49-0318
8011-4

CLASSIC
7608-6 49-0319 49-0320
7606-26

7607-7
49-0461

Spring Fork Rocker Bushing Remover- 49-0062


7611-2 49-0314
Installer Tool will replace stock steel bush-
ings on 1930-57 Spring Forks.
VT No. 7611-2
Complete Set Of Black BT
Rockers for 1936-48, 1946-57
Servi Car, includes bushings
installed, locks and all studs. 49-0235
VT No. 49-2582

49-2563
49-2563
Fork Rockers.
VT No. Item
Front Shackle Hardware. Shackle Bar includes 2 bushings,
7606-26 Complete Hardware Rebuild Kit
order hardware separately. Complete hardware kit includes
parts illustrated except bar. Partial kit includes shoulder bolt, 1941-57 Servi
lock tabs, and special nut/grease fitting only. 49-0235 As Above, by V-Twin, less bushings
VT No. Item Fits Finish 7608-6 Rear Rocker Stud Kit
49-2006 Shackle Bar Big Twin Black 7607-7 Front Rocker Stud Kit
49-2011 Shackle Bar Big Twin Chrome 7610-4 Bushing set 4pc., (45667-30)
49-2604 Shackle Bar 45 Black 49-0319 Rocker Set 45655-30,(45658-30)
49-2605 Shackle Bar 45 Chrome 49-0320 As Above, Chrome
9216-22
8010-10 Full Rebuild Kit All Cad 7609-6 Lock Tab Kit, 6 pc.
49-2563 Stud w/Lock & Nut Kit All Zinc 49-0571 Lock Tab Kit, 6 pc
37-9152 Lock Tab, 5 pack All — 49-2584 45684-41 Spacer
49-2012 Bushing, pair All —
1930-52 45 Solo Model
49-0318 Kit Complete Hardware
9216-22 Colony, Kit
Rebuild Kit for Shackle Bar for Spring Brake. 8011-4 Bushing Set 4pc.,(45668-30)
VT No. Year Model 49-0314 Chrome Rocker Set w/ 5/8” axle hole
8010-10 1939-57 BT 49-0062 Rocker Set, Stock, (45661-30) black
2298-10 1930-36 VL 49-0461 As Above chrome
2299-10 1936-38 BT & 45 49-0335 As Above with Studs, black
49-0336 As Above with Studs, chrome
9019-2 Lock Tab
735
Spring Fork
13-1937

Spring Rod Shock Set. Unique design replace-


ment fork rods have integral shocks built in. Units
replace original rods and fork rod bushings on
1936-57 original and replica spring forks.
VT No. 49-0498
13-0585

7613-2 Spring Fork Acorn Nut & Retainer Set


feature cadmium plated spring retainers
and appropriate acorn nut finish.

VT No. Year Model Finish Type


9417-4 1930-35 VL-RL Parkerized 4 Pc
9416-4 1930-35 VL-RL Chrome 4 Pc
7613-2 1936-57 BT& 45 Chrome 4 Pc
49-0573 1930-57 All Top Acorn Nut Set 2 Pc
Spring Fork Rod Kit. Rods are heat
treated for wear resistance and parker-
13-9200 13-9201 13-0226 ized as original.
Spring Fork Springs fits 1937-57 45” and Big Twin. VT No. Fits
Outer Springs 2089-8 1930 VL
VT No. OEM Finish/Type U/M Item 9862-8 1931-36 VL
13-0585 Set Chrome 8 Set 7707-4 1936-47 Big Twins and 45’s
13-1937 46055-30 Chrome Upper 2 Set
46056-37 Chrome Lower 2 Spring Fork Rod and Bushing Set
13-1936 As above Parkerized 4 Set includes 2 rods
13-1935 1930-36 Raw Set/VL 4 Set 45614-36 with nuts and 2 bushings for
Inner Springs 1936-57 Big Twin and 45 Springers.
13-1939 46059-39 Black Lower 2 Note (A) Pair VT No. Item
13-9200 As above Chrome Lower 2 Note (A) Pair 49-2602 Kit
13-0225 46058-36 Black Lower 2 Note (B) Pair 49-0473 Rod Set Only
13-0226 As Above Chrome Lower 2 Note (B) Pair
13-1968 46057-30 Black Upper 2 Note (B) Pair
13-9201 As above Chrome Upper 2 Note (B) Pair 49-2602
Note:(A) Long type for side car and servi. (B) Feature bend to
prevent rattle. 1946-57 Rod Bushings and Plate
VT No. OEM Item
49-0109
49-2573 45643-45 Ball Bushing
49-2572 54230-45 Retainer Plate
Spring Fork Spring Rod Bushings are
replacements. Sold in pairs.
VT No. Type
7706-2 Cadmium
49-2603
49-2603 Black
Spring Rod Stabilizer is made of solid polished brass,
includes 2 chrome cap nuts.
VT No. Item
49-0109 Stabilizer 49-0969 49-0970
8420-1 Cap Nuts (Each)
Spring Fork Assembly Clamp facilitates
building of stock type forks by compress-
ing upper & lower spring.
VT No. Type Front Stands fit Springer forks.
16-1003 Bottom VT No. Year 49-0971
49-0969 1936-48 Big Twin
49-0970 1940-52 45”
49-0971 Catch (All)

736
24-0655 Spring Fork Parts
Spring Fork Stem Nut
VT No. Finish Fits
8484-1 Chrome 1936-48 Big Twin
8485-1 Cadmium 1936-48 Big Twin
9720-1 Parkerized 1936-48 Big Twin
24-0656 8486-1 Chrome 1929-57 45”
8487-1 Cadmium 1929-57 45”
9713-1 Parkerized 1929-57 45”
24-0230 Chrome Stem Nut. The shoulder on its base fits
into the top triple clamp for positive alignment.
VT No. Fits
37-0442 Big Twin
7802-1 Big Twin
8008-1 45” Model

24-0245

CLASSIC
Replica Spring Fork Cone Nut is gear type with
Complete Spring Fork Installation Kits include zinc plated 24-0150 dust shield pressed on. Black finish.
neck cups, ball bearings, upper and lower races, black nut with VT No. OEM Fits Year
dust cover pressed on & parkerized top nut. 24-0150 48327-36 74-80 1936-47
VT No. Years Model Type 24-0679 As Above Chrome
24-0655 1939-57 45 and Servi Ball 24-0151 48335-40 45 1940-57
24-0656 1936-48 Big Twin Ball 24-0156 Conversion 45 to 74 Nut, 7/8” thread
24-0661 As Above Chrome Ball 24-0638 Conversion 45 to 74 Race Only
24-0230 1936-48 Big Twin Timken 1936-48 BT & 45 Cone Nut Wrench features
24-0245 1939-57 45 and Servi Timken pins to turn cog style cone nut 3/8” drive.
Spring Fork Conversion VT No. 16-0178
Kit allows installation of 45
type small post rear forks to
be installed on BT 74 Steering Dampener for Spring
frames. Includes parts fork, available as a complete kit
shown, available zinc & with all items illustrated or a
black oxide finish. component parts.
49-0086 VT No. 49-0086

24-0134

49-1952
24-0109
24-0110 VT No. OEM Year/Model Item
49-1955 2776-36 1937-40 BT Complete assembly
49-1951 46700-41 1940-45 BT Complete assembly
Ball Bearing Neck Cups available in pairs as cadmium plated
49-1952 46700-46 1946-48 BT Complete assembly
cups only or chrome kit with races & balls.
49-1953 46701-40 1940-57 45 Complete assembly
VT No. OEM Years Use Finish
49-1700 46717-30 All Models Steel disc
24-0109 48311-36 1936-47 74&80 Zinc Cups Only 49-1701 46727-30 All Models Fibre disc (2 pc)
24-0134 Cpt. Kit — 74&80 Chrome 49-1702 46746-30 All Models Adj nut
24-0110 48310-30 1930-52 45” Zinc Cups Only 37-0709 7789 All Models Lock nut, 5 pk
49-1716 46755-36 All Models Lever chrome
24-0093 Cpt. Kit 1939-57 45” Chrome 49-1704 46757-36 1941-48 BT Stem screw
12-0157 8860 5
/16” Balls 50 pieces 49-1705 46758-37 1940-57 45 Stem screw
Ball Bearing Races fit Big Twin Springer and 49-1706 46758-40 1940-57 45 Bracket
49-0362 2792-36 1936-40 74/80 Bracket
1952-77 Sportster type, 1929-57 45’s. Sold each. 49-1707 46760-41 1941-45 74/80 Bracket
49-1708 46760-46 1946-48 74/80 Bracket
49-1709 46765-40 1940-57 45 Rod
VT No. OEM Years Use 49-1719 2779-36 1937-40 74/80 Rod
24-0099 48346-39 1929-57 Upper & Lower 45 49-1710 46766-41 1941-45 74/80 Rod
24-0100 48345-36 1936-48 Upper & Lower 74 & 80 49-1711 46766-46 1946-48 74/80 Rod
49-1712 46775-30 All Models Adj washer, 5 pk
24-0638 Special 45 Stem fits Big Twin 49-1713 46777-30 All Models Release spring
Lower Bearing Guard centers lower race on stem. 49-1714 46779-30 1930-48 All Brake Fibre washer, ea
VT No. OEM Fits 49-1715 88936-18 1930-48 All Spider washer, 5 pk
49-2000 48361-38 1936-48 BT
49-2001 48363-40 1926-57 45”

737
Spring Fork Top Trees and Risers
25-2124 26-2169

25-2127
Riser Stantions fit Spring Fork top
trees with 1” ears to allow rubber
mounted glide riser to be fitted with 1
25-0785 25-2117
piece for later handlebars.
VT No. Item
25-2117 Glide Risers, chrome, pair
26-2169 Stantions, Zinc, pair
49-0944
37-8820 Bolt Set, pair

Chrome Dog Bone Steel Paugcho


Risers are machined from solid steel.
49-0939 VT No. Rise
25-2158 3”
25-2159 5”

49-0940 49-0371

Screw In Riser Studs are installed by thread-


ing the I.D. of the upper fork tubes. Use 3/16 x
49-0910 16 tap to thread top spring fork holes. Riser
studs are 1/2 x13 thread to accept riser and
3/4 x 16 to thread into fork.
49-0944 VT No. 37-1016 1/2 x 13
&
25-2117
49-0941 Installed
25-0782
49-0942
25-0783
T-Bar Clamp is used in mounting handlebars with built in ris-
ers to custom Paughco or Wyatt Gatling springers. Use on top
of existing top clamp. For replica forks use with top tree 49-
9508-4 0371.
VT No. Item
25-0782 T-Bar Clamp
49-0315
25-0783 Mounting Hardware Kit
Spring Fork Top Tees and Risers. Order pinch bolts for trees
separately. 49-0371 has 1/2” holes to allow use of post riser
with allen screw mounting. Order acorn nut separately. Stud Set is
VT No. Item Finish installed by
25-2124 Dog Bones 4” tapping top
49-0944 56119-49 Tree with Ears Inline Chrome of fork with
49-0939 As Above Tree with Ears Inline Zinc 20mm tap.
49-0940 56118-49 Tree with Ears Offset Chrome This hold
49-0910 As Above Tree with Ears Offset Zinc top plate
25-2127 Flanders Risers 4” Chrome for place to
25-0785 Flanders Riser 5.5” Chrome install
28-0910 Flanders Rubber Bushing Set for Above riser bars.
49-0941 46550-36 S.S. Cover Inline
49-0942 46550-46 Stainless Cover Offset
49-0315 Machined Tree w/o Ears Inline Chrome
49-0371 Top Tree without ear lnline
9217-4 Pinch Bolts Chrome
9218-4 Pinch Bolts Cadmium
9508-4 Pinch Bolts Parkerized

37-1016 Installed by threading upper tubes on forks

738
Spring Fork Handlebars
A B Spring Fork
Handlebars fit inline
Inline Center stem models 1936-57
49-0331
VT No. 49-0322 45, 74 & 80 models, off-
set 1946-48 Big Twin.
Available in black or
Black Offset Center C
chrome finish. Order
VT No. 49-0325 pinch bolts and head
49-0323 cone lock plate as listed.

Inline Chrome Black OEM Type # Style


49-0322 49-0321 55903-37 Speedster A-Inline
49-0331 49-0330 55901-37 Standard B-Inline
49-0323 49-0324 55950-36 Buckhorn C-Inline

CLASSIC
49-0334 49-0325 55954-46 Speedster A-Offset
49-0327 49-0326 — Buckhorn C-Offset
Offset 49-0346 49-0345 55901-46 Standard B-Offset
36-0498 — Internals For Above All
9217-4 — 6033-30 Pinch Bolts Chrome
9218-4 — 6033-30 Pinch Bolts Cadmium
9508-4 — 4636 Pinch Bolts Parkerized
49-0942

49-0941
Upper Head Cone Lock Plate acts as lock Black Hollywood Handlebars feature
and top tree cover, stainless steel has pin cross brace for added rigidity.
installed. VT No. Type
VT No. OEM Type Finish 49-0350 Inline
49-0941 55903-37 Inline, BT & 45 SS 49-0339 Offset
49-0942 46550-46 Offset SS Throttle Spirals and Cable Kits include
49-0423* Offset Chrome all internal parts for years listed. 1936-48
49-0280 Offset Chrome style features chrome spiral sleeves.
*Note: Fits V-Twin offset bars for spring forks. VT No. Years Sides Throttle
36-0498 1936-48 2 Push
36-0497 1949-53 2 Push
Complete Handlebar Assembly for 36-0499 1954-64 2 Push
Spring Fork is available with chrome or 36-2551 1965-70 1 Push
black finish in Speedster style. Units are 36-2574 1971-73 1 Pull
Un-welded Spring Fork Handlebar fitted with all internal throttle components,
Sets require fabricator to bend and weld including cables and grips, chrome horn 49-0153
handlebar pieces to fit 1936-57 BT and and dimmer switches are installed with
45 forks. proper cloth covered wires.
VT No. Type VT No. Finish Type
49-0480 Inline 49-0348 Chrome Inline
49-0481 Offset 49-0349 Black Inline
49-0898 49-0352 Chrome Offset
49-0353 Black Offset
49-0153
Installed
Black Spring Fork Bars feature 1” ends
to accept late control handles.
VT No. Style
49-0898 Inline Black Installed Chrome Handlebar Cross Bar includes
49-0899 Inline Chrome
Handlebar Cross Bar fits 1936-57 Spring stainless clamps to bridge most wide bars
49-0897 Offset Black
Fork Bars. Features a curved bar made of used on spring fork models. Replaces
49-0896 Offset Chrome 56575-26.
1” tubing with milled ends, which fit per-
fectly on the handlebars include 2 chrome VT No. Item
clamps and bolts. An early aftermarket 49-0153 Kit
accessory originally by Atlas Products. 31-0530 Clamp Set Only
VT No. 49-2607
739
Big Twin Spring Fork Brake
36-2589

Complete Axle Kits fit 1936-48 BT with


offset stock rockers.
VT No. Finish
44-0581 Chrome
44-1983 Parkerized

49-0256

44-0300

44-0111
VT No. OEM Item
37-8661 534 Cotter Pin
37-1951 6591 Washer, 10 pk 49-0852
8163-3 7845 Cad Nut, Kit
37-8865 7923 Chrome Nut, each
44-0307 7923 Cad Nut, each
37-9027 9968 Clamp Cable to Fork, Top
37-8776 9980 Front Brake Cable Clamp
37-9312 9980 As Above, Chrome
23-1990 41691-31 Copper Cam Shim
44-0085 43872-36 Front Axle, Parkerized
44-0209 43872-36 Front Axle, Chrome
44-0300 43882-36 Front Axle Sleeve
44-0304 43884-36 Spacer, Chrome 49-0853
44-0111 As Above Parkerized
8162-3 43886-30 Chrome Nut Kit
23-1770
23-1771
44113-36
44113-36C
Black Brake Drum
Chrome Brake Drum
1936-48 BT Dual Cam Brake Backing
23-3077 44146-41 Black Backing Plate Plate includes shoes, springs and arm
23-3076 44146-41 Chrome Backing Plate
10-0737 44180-36 Bushing for Back Plate Big Twin assembly to fit stock spring fork front brake
23-0416 44475-35 Lock Plate drum. Order drum separately.
8617-4 44183-36 Grease Seal Kit includes Spring
–– 44186-36 44182-36 Gasket, Washer VT No. Finish
49-2012 44223-28 Shackle Bushing, pair
49-2006 44210-40 Shackle Bar, Black 1940-48 BT 49-0852 Chrome
49-2011 –– Shackle Bar, Chrome 1940-48 BT
8010-10 44226-36 44223-28 Shackle Rebuild Kit, 49-0853 Black
44231-38 44225-30 including 2 studs, 2
44229-40 44231-38 bushings, lock, grease
fitting and hardware. 22-1083 22-1084
23-3075 44265-36 Brake Cam, Big Twin
37-8941 44270-36 Shaft Washer
49-0064 44308-36 Prkrd, Operating Arm, 36-48 BT
49-2541 As Above Chrome, Operating Arm, 36-48 BT
23-1993 44402-36 Shoe Set Complete Big Twin
23-0516 44433-39 Linings Only, Big Twin
23-0128 44449-36 Stud and Lock Plate13-0209
13-0209 44484-35 Shoe Springs
26-2126 45002-41 Lever Assembly Polished
26-2127 45002-41C Lever Assembly Chromed
36-1994 45085-30 Brake Cable Inner/Outer 1941-57
36-2580 –– Cable Assembly
49-0422 45085-30 1930-57 Inner & Outer Brake Cable
Includes the following: (replica) Spring Fork Front Brake Kit includes cable end, shackle
45102-39 Cable Oil Cup Kit and
45109-30 Cable Ferrules adjuster, cable, backing plate, brake shoes, springs, drum,
36-2589 45085-30 As Above
36-2567 45153-28 Inner Cable only lugs arm, cam, pivot stud and grease seal. Available in
49-0256 Oiler Cup chrome or black finish. Fits 1936-57 Spring Forks with offset
8624-2 45162-41 Cable Adjuster 1941-57
9739-2 45162-41 As Above,Chrome Big Twin Rockers and star hub wheel. Order brake handle,
9630-2 45162-41 As Above, Parkerized
8938-2 45162-41 Cable Adjuster 1928-40 Cadmium axle kit & hub separately.
9683-2 4165-28 As Above, Parkerized VT No. Item VT No. Item
9740-2 4165-28 As Above, Chrome
26-2126
37-8773 45172-28 Lower Cable Clamp 22-1083 Chrome Kit 26-2134 Early Chrome Handle
49-0213 45172-28 As Above Chrome
22-1083 Kit Chrome BT Brake Kit 22-1084 Black Kit 26-2126 Left Polished Handle
22-1084 Kit Black BT Brake Kit
44-0581 Axle Kit 26-2127 Left Chrome Handle

740
Grip Sets
28-0104
28-0101 28-0102

28-0105 28-0106

1909-34 Vintage Style Grip Set replaces the 1909 version


3310-09 for restoration on 1909-34, I.D. 11/8” on both sides.
VT No. Color Replica Short Stock Grips replace 3310-35B. Fits 1935-48
28-0104 Black with stock controls.
28-0105 White VT No. Color
28-0106 Red 28-0101 Black
28-0102 White

Spring Fork Brake

CLASSIC
Replica Brake 1941-64 Replica Brake Clutch
Cable Assembly for Handle features accurately formed
1930-57 Spring clamp and cadmium plated hard-
Fork, Big Twin and ware. Replaces 45002-41.
45”. Includes hous- VT No. 26-0541
ing with end ferrules, oil cup kit and inner cable. Replaces
45085-30.
Order clamps separately.
VT No. OEM Item/Fits Year
49-0431 45085-30 Cable Assembly, BT 1930-40 A B
49-0432 45085-30 Cable Assembly 45 1930-40
Replica Lever Assemblies include slotted lever bushing as
49-0422 45085-30A Cable Assembly, BT and Servi
original with small hole for brake or clutch.
1941-57
VT No. # OEM Finish
49-0426 45085-30A Cable Assembly, 45 1941-52
26-2127 A 45002-41 Chrome
36-2567 – Inner Cable, All
Complete
49-0256 45103-39 Oiler Cup
26-2126 A 45002-41 Polish
37-9027 9968 Clamp to attach to fork, All 26-2144
Complete
37-8776 9980 Clamp to attach to bars, All
26-2144 B Ball End Polish Complete
36-0414 26-0522 B Ball End Chrome Complete
26-0510 Ball End Polish, Lever Only
26-0515 Ball End Chrome, Lever Only
26-2174 45017-41 Stock Lever Only
26-2192 — Chrome Stock Lever Only
26-0542 — Lever Clamp Strap
8819-4 45031-41 1941-64 Pin and Nut, Cadmium
26-0506 45033-49 1949-64 Lever Bushing w/cotter
1941-48 Big Twin Spring Fork Cable and Handle Kit Front Brake Cable Adjuster. One
includes replica style cable with oiler fitting and end ferrules, or two locknuts included depend-
polished or chrome handle and clamps to attach cable to bars ing on application.
and fork leg.
VT No. Type VT No. Year Model Finish
36-0414 Polished 9740-2 1928-40 All Chrome
36-0418 Chrome 8938-2 1928-40 All Cadmium
Replica Brake Lever is an authen- 9683-2 1928-40 All Parkerized
tic reproduction in chrome, com- 9739-2 1941-48 BT, 1941-57 Servi-car Chrome
plete as pictured for 1928-40 8624-2 1941-48 BT, 1941-57 Servi-car Cadmium
Springer models. 9630-2 1941-48 BT, 1941-57 Servi-car Parkerized
VT No. OEM Item Brake Cable Coupling & Oiler, Cad plated
26-2134 45002-28 Complete Assembly solid brass coupling includes the dust cover
37-8775 4154-28 Screw Set 4142-30. 1930-38.
26-2150 4150-28 Handle only VT No. 9004-2
26-2151 4153-28 Lower Clamp
36-2580 45085-30 Cable Housing, Black Cotton
36-2578 –– Cable Housing, Nickel Only
36-2567 –– Inner
741
45” Solo Brakes 1930-52 45” Front Brake

45

49-0105

49-0104

45 Rear Brake Parts for 1941-52 Solo Models


VT No.
23-1740
23-1769
OEM
41401-41

Item
Drum Complete, Black
Drum Complete, Chrome
45
49-2555 41652-37 Backing Plate, Black
23-0760
19-0010
19-0089
41692-36
41475-35
41421-35
Brake Cam Shim
Sprocket Kit with Ring
Dust Ring only
Rear
23-1751
13-0208
23-0736
41806-41
44486-28
41849-41
Shoe Set Complete
Spring Set
Linings, pair
Brake
49-0077 4054-35 Rear Cam
49-0655
49-2574

41876-41
Rear Cam, Wide
Pivot Stud
Parts
49-2575 44476-35 Lock Plate 45 Front Axle and Brake Hardware fits 1930-52.
49-0914 42566-35 Bell Crank VT No. OEM Item 44-2005
49-0179 41925-41 Rear Arm 9690-4 7811 Axle nuts, parkerized
8854-4 7811 Axle nuts, chrome
49-2598 41925-41 As Above, Chrome 8855-4 7811 Axle nuts, cadmium
49-0104 4073-39 Front Rod, Parkerized 12-0157 8860 Balls, 50pk
49-0105 4065-35 Rear Rod, Parkerized 44-0533 9851 Grease Fitting, 10 pk
2502-12 — Clevis Pin Kit 37-0511 9852 90° Grease Fitting, 5 pk
37-9027 9968 Early Frame Mount Cable Clamp
Black Backing Plate Assembly includes backing 37-9289 9974 Lower Cable to Fork Clamp
plate, arm, shoes, springs, speedometer drive & cam 37-8776 9980 Front Brake Cable Clamp
44-2005 43617-30 Axle Sleeve 9302-2
completely assembled. 44-2006 43630-30 Retaining Ring, 5 pk
VT No. 49-0960 44-2002 43632-44 Cone Seal
44-2003 43635-30 Lockwasher
44-2004 –– Cone Nut for Sleeve
44-2007 43640-30 Left inner dirt guard
49-1963 43871-30 Axle
9302-2 43885-30 Nut and Oil Seal
Includes 43633-44 Retainer, chrome 49-0200
9303-2 As Above Cadmium
Brake Rods in chrome or parkerized. 9743-2 As Above Parkerized
49-0200 44145-41 Backing Plate 1941-52
Chrome Parkerized OEM Year Model Type 10-0736 44180-30 Backing Plate Bushing
49-2553 49-0104 4073-39 1939-5245 Solo Front 49-2012 44223-28 Springer Fork Brake Bushing
49-2554 49-0105 4065-35 1935-52 45 Solo Rear 49-2563 44226-36 Stud 8010-10
44229-40 Lock Tab
49-0078 4063-30 1930-35 VL Front 44231-38 Nut
49-0079 4065-30 1930-35 VL Rear 8010-10 44226-36 44223-28 Shackle Rebuild Kit,
44231-38 included 2 studs, 2 bushings, lock,
44229-40 grease fittings, and hardware.
44231-38
45 Solo Front Wheel 49-2604
2326-3
44211-40

Shackle Bar, Black
Pivot Stud
49-0245 44250-29 Fitting Extension
45 Solo Front Wheel Assemblies include rim, 49-0211 44265-31 Brake Cam 49-2563
replica original finish hub and bearings laced 37-8941 44270-36 1936-48 Brake Cam Washer
49-0063 44307-31 Front Brake Operating Arm
with stainless steel spokes. 49-2604 44211-40 Shackle Bar, Black
VT No. Size Rim Rim Only 49-0245 44250-29 Fitting Extension
52-0756 16” Chrome 52-0966 49-0211 44265-31 Brake Cam
37-8941 44270-36 1936-48 Brake Cam Washer
52-0757 16” Black 52-0967 49-0063 44307-31 Front Brake Operating Arm
52-0758 18” Black 52-0947 49-2576 44346-29, 45 Front Brake Plate Cover Kit
52-0759 18” Chrome 52-0948 44340-30 49-2575
44348-29
44344-29
44342-29
37-9290 44350-30 Wheel Cover Plate Stud
45 Front Brake Drum Complete includes bearings and axle. 23-1992 44406-31 Shoe Set
Brake plate required. 44405-31
VT No. 49-0454 23-0518 44427-35 Brake Lining Only
49-0212 44450-35 Brake Shoe Pivot Stud
49-2575 44476-35 Locking Plate 49-2576
13-0208 44486-28 Spring Set
26-2126 45002-41 Lever Assembly Polished
45 Front Brake Plate Cover Kit. Includes pieces pic- 26-2127 45002-41C Lever Assembly Chromed
tured. 36-1994 45085-30 Brake Cable Inner/Outer 1941-57
36-2580 –– Brake Cable Outer 1928-40
VT No. # Item 49-0422 45085-30 1930-57 Brake Cable,Inner /Outer
49-2576 A Kit Includes 45102-39 Cable Oil Cup Kit
37-9290 B Studs to mount cover 45085-30 Cable Ferrules 1941-57
A B 36-2567 45153-28 Inner Cable only
8624-2 45162-41 Cable Adjuster, 1941-57
9739-2 45162-41 As Above, Chrome
9630-2 45162-41 As Above, Parkerized
8938-2 4165-28 Cable Adjuster 1928-40 Cadmium
9683-2 4165-28 As Above, Parkerized
9740-2 4165-28 As Above, Chrome
37-8773 45172-28 Lower Cable Clamp, Black

742
45”

45 Aluminum Head Set replaces front and rear on 1941-73. Order bolts and
washers separately. Replaces 16683-39 & 16681-39.
VT No. Compression
49-0908 Low
49-0945 High

CLASSIC
BT

Aluminum Head Set for all 1936-48 74 & 80 SV motor, deep fin, medium com-
pression. Replaces front and rear 16670-36F, 16673-36R. Sold as pairs.
VT No. Type
49-0909 Head Set
15-0228 Copper Gasket Set
Adapter Set allows 14mm plugs to be used in earlier heads SV ULH Headbolt Wrench.
with 18mm spark plug threads. VT No. 16-0067
VT No. 32-0057

Headbolts Head Bolts, Head Nut and Washer Kits.Flat


Cadmium Chrome Parkerized
Heads
Item
— — 2183-16 Stud Set (1929-50) 16 pc
7709-32 — 2152-36 1932-40 45 Head bolt nut w/washer
7711-18 8216-18 9727-18 74 & 80 with Aluminum Heads
9889-16 9888-16 — 1951-73 45 WL & G
7711-18-45 8217-18-45 9705-18-45 45 with Aluminum Heads
7712-36 8218-36 9728-36 45, 74 & 80 w/Cast Iron Heads
2056-1 2055-1 1965-73 45 Head Bolt for
Alternator Mount
— — 49-0276 45 Bolt only, 14-40MA (NOS)
Head Bolt Washer Kits
7710-18 8215-18 9698-18 Aluminum Flathead Washer Kit
Studs for 1930-50 45” VT No. 2183-16
1937-48 BT SV Upper and Lower Motor Case Bolt Kit includes the necessary hard-
VT No. Type ware to bolt together the motor cases of the years
9521-22 Chrome listed.
9522-22 Cadmium
9723-22 Parkerized
45’s Lower Only
9625-16 Chrome
8825-16 Cadmium
9626-16 Parkerized Acorn Chrome Cad Fits
1932-up Upper Only 8121-34 8122-34 8123-34 1936-39 Flathead BT
9779-5 Chrome 8124-34 8125-34 8126-34 1940-48 Flathead BT
9780-5 Cadmium — 8619-17 8620-17 1937-73 45’s
9781-5 Parkerized — — 9697-17 1937-73 45’s Parkerized
D-45 Top Motor Mount Spacers for spacing out the two longest
head bolts on aluminum head models. 1941-73.
8229-2 Chrome 8230-2 Cadmium
9721-2 Parkerized
Side Valve Mounts
Side Valve Motor Mounts fit motors by head type cast iron or aluminum. Ends of mount are
attached by bolts in head bolt set.
Zinc Chrome OEM # Type Fits
31-0108 31-3993 16851-37 A Both 1936-48 BT
49-1932 31-3992 2806-40 B Alum. 1936-73 45
31-0211 31-0210 16855-51 C Iron 1936-73 45

743
SV Flywheels
10-1027

Truett and Osborn Flywheel


Sets feature original weight
V-Twin Complete Stock Flywheel right and left sides.
Assembly is shipped complete, assembled Bare Flywheels Only
and trued with shafts included. VT No. Fits
VT No. Year Model 10-1049 45”
10-1035 1929-73 45” 10-1027 74”& 80” SV
10-1013 1937-48 BT & SV 10-1068 K Model

Stock Replacement Rod Sets for Flathead Connecting Rod Race Sets made
include new rods, crank pin, nuts, cages & stan- from 52100 steel & hardened.
dard rollers fitted & assembled. Piston pin bush- VT No. Model Years
ings are installed and honed for stock wrist pin. 10-0139 Flathead 45” 1929-54
VT No. OEM Fits 10-0143 VL 1930-36
10-0265* 24279-37 1937-48 UL & ULH 80 10-0138 UL 1936-48
49-0069 24275-32 1929-73 45
*Note: Features stepped crank pin.

Crank Pin
10-0129 10-0131 Crank Pin Lock Kits include 2
nuts, 2 locks and mount screws.
Nuts and locks are also available
Crank Pins available from Eastern, Jims and V-Twin. Pins are made of 8620 separately.
steel with .062 heat penetration. *Note: 2-Oil Hole Type. VT No. OEM Year Model Item
Model Years Jims Jims Eastern V-Twin OEM 10-0335 Kit 1936-52 61” & 80” Kit
3 Hole 1 Hole 3 Hole 3-Hole 10-0336 Kit 1941-53 74” BT Kit
74 OHV 1941-47 10-8356 — 10-0129 10-0135* 23961-41 10-0338 Kit 1929-73 45 Kit
Big Twin UL 1940-52 — 10-8363 10-0131 — —
12-0535 23966-36 1936-52 61” & 80” Eastern
(Step Pin)
K Model 1952-53 10-0132 — 10-8371 — 23960-52 12-0602 23966-36 1936-52 61” & 80” Jims
45’s 1929-73 — — 10-0365 10-0127 23960-29 12-0573 — 23967-411941-53 74” BT
Early-Twin 1930-34 — — 10-0394 — 348-30 12-0520 8010 1929-73 45 Nut Set

Connecting Rod Roller Sets. Each set


supplies enough rollers for that applica- Sifton Steel Rod Cage Set includes 4
tion only. For Flat Head 45” 1929-54. cages and standard Torrington Roller Set.
VT No. Size VT No. Type Year Size
10-0168 Standard 10-2522 BT 1936-85 STD
10-0169 .0006 o/s 10-1200 45 1929-73 STD
10-0170 .001 o/s 10-1201 45 1929-73 .0002
10-1202 45 1929-73 .0008
49-0058 45 1929-73 Cage Set

Bronze Wrist Pin Bushings, pairs.


VT No. OEM Application/Side Year U/M
10-0295 294-36A VL 1930-36 STD
10-0756 24334-36 BT SV 1936-48 STD
10-0757 — BT SV 1936-48 .002
10-0758 — BT SV 1936-48 .005 Steel Crank Pin Flywheel Washers sold in pairs.
10-0759 24335-36 BT SV 1936-48 .010 Inside OEM Year Model Size
10-0760 24331-36 45 SV 1930-73 STD 10-1284 23972-36 1936-52 BT 61” OHV Standard
10-0761 — 45 SV 1930-73 .002 1937-48 BT SV 74 & 80
10-0762 — 45 SV 1930-73 .005 10-1217 77972-21 As Above — .005
10-0763 29332-36 45 SV 1930-73 .010 10-1162 23972-21 1929-73 45 SV Standard

744
SV Case Races
10-0275

1929-73 45 Models

1936-47 OHV, 1930-48 Side Valve 74 & 80” Case Races.


Note: VT No. 10-2498 is a bronze bushing.
Jims VT No. OEM Years Side Size
— 10-2498 413-30 1930-36 Right Std.
45 Engine Components for 1929-73. — 10-2519 416-30 1930-36 Left Std.
VT No. OEM Item — 10-0226* 413-36 1936-39 Right Std.
12-0560 7974 Shaft Nuts, 5 pk — 10-0228* 416-36 1936-39 Left Std
10-0337 8010A Crank Pin Nut Kit
10-1162 23972-21 Inside FW Washer, 2 pk — 10-2521* — 1936-39 Left .002
17-0922 23982-12 Crank Pin Lock, 10 pk — 10-0229* — 1936-39 Left .005
12-0200 23985-12 Shaft Key, 10 pk 10-0257 10-0224 24595-40 1940-48 Right Std.
12-0201 23985-18 Crank Pin Key, 10 pk 10-0258 10-0225 24597-40 1940-48 Right .005

CLASSIC
10-0417 24000-29 Sprocket Shaft 10-0264 As Above 1940-48 Right .010
10-0406 24005-37 Gear Shaft
17-0929 24016-29 Shaft Nut Lock 10-0235 10-0208 24621-40 1940-54 Left Std.
10-1161 24060-26 Flywheel Washer Set 10-0236 10-0209 24623-40 1940-54 Left .005
10-0218 24585-39 Right Case Race STD — 10-0210 — 1940-54 Left .010
10-0219 24585-OS .002 As Above 10-0211 — 1940-54 Left .015
10-0220 24585-OS .005 As Above *Note: Fits 1937-39 Big Twins, 1936 OHV.
10-0221 24610-39 Left Case Race
10-0222 24610-OS .002 Case Race machined & ground to factory specifications.
10-0223 24610-OS .005 Sprocket Left Side Case Race
10-1165 24691-39 Left Side Washer, 5 pk Jims Eastern OEM Size Year/Model
10-1166 24692-39 Right Side Washer, 5 pk 10-0238 10-0221 24610-39 STD 1939-73 45”
12-0975 24701-39 R & L Retainer, 10 pk — 10-0222 24611-39 .002 1939-73 45”
10-0430 24775-39 Left Oil Slinger, each
CASE ROLLERS 10-0239 10-0223 24612-39 .005 1939-73 45”
1937-48 SV BT Right Side replaces 9261, 12 per set. Pinion Right Side Case Race
Size 12-Piece 100 Pack OEM — 10-0275 24585-54 STD 1954-56 KH
STD 10-0307 12-4523 9261 10-0307
.0002 10-0308 12-4524 9262 10-0255 10-0218 24585-39 STD 1939-73 45”
.0004 10-0309 12-4525 9263 — 10-0219 24586-39 .002 1939-73 45”
.0006 10-0310 12-4526 9264 10-0256 10-0220 24587-39 .005 1939-73 45”
.0008 10-0311 12-4527 9265
.001 10-0312 12-4528 9266 12-0404 12-0790
45 Right Crankcase Rollers, 12 piece.
Size 12-Piece 100 Pack OEM All Rollers by 12-0400
STD 12-4573 12-4593 9241
.0002 12-4602 12-4603 9242 TORRINGTON®
.0004 12-4575 12-4595 9243
.0006 12-4574 12-4594 9244
.001 12-4604 12-4605 9246
45 Left Crankcase Rollers, 24 set for 1924-73.
Size 24-Piece 100 Pack OEM
STD 12-4596 12-4570 9321
.0006 12-4597 12-4571 9324 Steel Roller Retainer Cages.
.0008 — 12-4614 9325 VT No. OEM Application U/M
.001 12-4598 12-4572 9326 Rod
1940-54 Big Twin Left Side Case Rollers, 24 per set.
Size 24-Piece 100 Pack OEM 12-0404 24366-51 74 & 80 4
STD 10-0300 12-4510 9220 12-0790 Brass 74 & 80
.0002 10-0301 12-4511 9221 12-0412 24366-51 As Above, Jims 4
.0004 10-0302 12-4512 9222
.0006 10-0303 12-4513 9223 49-0058 45 SV, OE 4
.0008 10-0304 12-4514 9224 12-4616 45 Roller Set 24 pc
.001 10-0305 12-4515 9225 Big Twin Right Pinion
.002 10-0306 12-4516
BULK PACK ROD ROLLERS 12-0400 24646-36 1936-54 BT 2
1929-73 45” Flathead 12-0413 24646-36 As Above, Sifton 2
Size Long OEM Short OEM Big Twin Left Side Sprocket
STD 12-4593 9241 12-4599 9301
STD 12-4616 Set Set Set 12-0401 24721-30 1930-54 BT 2
.0002 12-4503 9242 12-4606 9302 12-0414 24721-30 As Above, Sifton 2
.0004 12-4595 9243 12-4615 9303 45 Left Sprocket
.0006 12-4594 9244 12-4600 9304 12-0424 24720-29 1929-73
.001 12-4605 9246 12-4601 9306
J Model Left Case (Sprocket Shaft) and Male Rod or J and
VL models.
STD size is .250 x .350
Size OEM
STD 9281 12-4570
.0006 9284 12-4571
.001 9286 12-4572

745
SV Pinion Hardware 10-8524

1930-36 Big Twin and 45” Timer


and Cam Bushings.
VT No. OEM Fits
10-8524 662-29 Timer Shaft
10-8525 662-30 Cam Gear Shaft
10-8526 662-34 Oiler Drive Shaft

VL Cam Shims for


1930-36.
VT No. OEM Size
10-8521 663-26 1/64”
1937-73 45 & 1937-48 UL-ULH 10-8515 664-26 1/32”
45 SV BT SV OEM # Item 45 SV BT SV OEM # Item
12-1175 12-1175 271 1 Bushing Pin 10-2976 10-2977 Set Cam Set, 4 pc
12-1185 12-1185 327 2 Gen Gear Pin 10-0709 10-0709 25586-37 20 Cam Gear Cvr Bushing
12-1173 12-1173 333 3 Strainer Pin 10-2540 10-2540 As Above .005 Oversize
— 12-1166 377 4 Dowel Pin 10-0731 10-0731 25588-37 21 Cam Gear Cvr Bushing
9668-19 9668-19 2341 5 Cam Cover Screw, pkd 10-2507 10-2507 25590-37 22 Cam Gear Cvr Bushing
9413-19 9413-19 2341 Cam Cover Screw, cad — 10-2512 25591-37 23 Pinion Bushing
9412-19 9412-19 2341 Cam Cover Screw, chr 10-2503 — 25593-37 24 Pinion Bushing
9985-24 9985-24 6150W 6 Adjuster Washer 10-2543 — As Above .005 O/S
37-0737 37-0737 6182 7 Adjuster Washer 10-2506 — 25595-37 25 Cam Gear Cvr Bushing
14-0154 14-0154 6440 8 Oil Switch Washer — 10-2504 25599-37 26 Cam Gear Cvr Bushing
12-0705 12-0705 6769 9 Shim 10-2495 — 25601-37A 26 Cam Gear Cvr Bushing
— 12-1474 24010-37 10 Pinion Gear — 12-1475 25775-37 27 Idler Gear
12-1473 — 24011-37 10 Pinion Gear 12-1259 — 25776-37 27 Idler Gear
12-1526 — 24696-39 11 Seal Ring 10-0716 10-0716 25785-30A 28 Idler Gear Bushing
— 12-1527 24696-40 11 Seal Ring 12-0197 12-0197 25794-30 29 Idler Gear Stud Screw
13-0105 — 24699-37 12 Pinion Spring 12-0915 12-0915 25810-15 30 Idler Gear Retaining Ring
— 13-9202 24700-37 12 Pinion Spring 10-0805 10-0805 25788-30 31 Idler Gear Stud
12-1424 12-1424 24912-37 13 Relief Pipe 10-0806 10-0806 Kit 31/28 Stud and Bushing Kit
15-0334 15-0277 24921-37 14 Relief Pipe Gasket 15-0217 15-0217 25811-11 32 Idler Washer
12-1512 12-1512 24975-37 15 Oil Strainer — 12-0419 25851-37 33 Circuit Breaker Drive Gear
15-0879 — 25226-37 16 Cam Cover Gasket 12-1404 12-1404 26383-32 34 Adjuster Screw
— 15-0407 25227-37 16 Cam Cover Gasket 12-1401 12-1401 26550-38A 35 Oil Pressure Switch
— 15-0227 25227-37 16 Cam Cover Gasket 32-0550 32-0550 31071-37 36 Generator Drive Gear
13-0106 13-0106 25287-37 17 Breather Spring 7612-3 7612-3 63533-15 37 Oil Fitting, Cad
49-0654 49-0654 25281-37 17A Seal Ring Plate 40-0514 40-0514 63593-15 37 Oil Fitting, Chrome
— 12-1378 25302-37 18 Oil Pump Drive Gear
12-0421 — 26318-37 18 Oil Pump Drive Gear
49-2562 49-2562 25350-37 19 Breather Valve

Valve Covers
Valve Spring Cover Set Screw type. Use on all 1930-38 49-0700
Flathead. Set of four.
VT No. Year/Model Type
49-0119 1930-36 VL Cadmium Set
49-0113 1930-36 VL Chrome Set
49-0192 1937-38 UL Cadmium Set
49-0243 1937-38 UL Chrome Set 49-0670
14-0173 1930-38 VL & UL Seal for Above 45 Valve Cover Sets for 1929-73.
*Note: Feature chrome lower portion only. VT No. OEM/Model Item Finish U/M
Late ULH Valve Cover Set includes 4 sets of all 49-0938 45 Kit Complete Set Zinc 8pc
parts shown, for 1939-48 UL-ULH models. 49-0700 45 Kit Complete Set Chrome Set
15-0255 18630-26 Washer — 10
VT No. OEM U/M Item/Finish/Use 14-0170 18260-29 Flat Seal Ring — 10
49-1965 18236-39 4 Complete, Chrome 14-0621 18260-29 Flat Seal Ring (James) — 10
49-0967 18236-39 4 Complete, Zinc 14-0510 11123 O-Ring — 10
15-0256 18198-38 Guide Seal — 10
49-0961 18254-39 4 Clips, Chrome
49-0670 WR Lower Cup Only Zinc 4
49-0962 18254-39 4 Clips, Zinc
49-0963 18248-39 4 Locks, Zinc Valve Cover Seal Kit fits 1929-73 45
49-2580 18258-39 4 Retainers, Zinc engines. Includes (4) washers and (4)
13-0103 18247-39 4 Springs rubber bands.
15-0281 18245-39 10 Cork Gasket, Upper
49-1968 18246-39 4 Cork Retainer, Upper VT No. 14-0785
15-0282 18257-39 10 Cork Gasket, Mid
15-0283 18259-39 10 Gasket, Lower

746
SV Pinion-Sprocket Shafts
10-0410

Pinion Shafts
Side Valve YEAR OEM Jims Eastern V-Twin Motorshop
45” 1929-73 24005-37 10-0406 10-0449 10-0433
Big Twin UL 1937-48 24006-37 10-8331 10-0407 —
F, J, JD 1915-28 355-15 — — —
VL 1930-36 355-30 — 10-0395 15-0382 (Gasket)
W, K, XLR All 24005-67R 10-0390 — —
XR 750 All 24007-69R 10-0392 — —
Sprocket Shafts

CLASSIC
Big Twin 61 & 74 1930-54 24001-30 10-8314 10-0410 10-0456 10-0469
45’s 1929-73 24000-29 10-0417 10-0437 —
Early Twin 1925-29 352-25 — 10-0397 —
XR-750 1970-up 23736-69R 10-0386 — —

Pinion Shaft Nut, Taper End, 5 pk.


Pinion Pinion Bearing Sets for right side includes
VT No. OEM Fits rollers and cages. Washers and snap rings
12-0532 24023-36 1936-81 BT included when required except where *noted.
12-0560 7974 1923-73 45”
VT No. Year Model
Lock Plate, Pinion Shaft Nut, 10 pack.
10-2535 1936-54 BT 74 & 80
10-1204* 1929-73 45 STD
VT No. OEM Fits
10-1203* 1929-73 45 .0002
17-0913 24015-36 1936-80 BT
17-0929 24016-29 1929-73 45” Side Valve Pinion Kit includes
Taper Pinion Keys available in ten packs. parts for the years of application.
VT No. OEM Fits VT No. Fits Model
12-0103 12-0107
12-0200 23985-12 1941-81 BT, 1929-73 45” 12-0103 1937-73 All 45
Pinion Shaft Seal Ring. 12-0107 1940-48 74 & 80
VT No. OEM Year Model
12-1526 24696-39 1937-73 45” Twins
12-1527 24696-40 1940-48 74” & 80” Side Valve

Sprocket
Nut, Sprocket Shaft Taper End. 5 packs. 12-0532
12-0560 7974 1929-73 45” S.V.
12-0532 24023-36 1936-71 BT
Motor Sprocket Nut Kit includes cor-
rect nut, key retaining ring and left bear-
ing oil slinger.
VT No. Fits
12-0620 1941-54 BT
Left Sprocket Shaft Bearing & Hardware Kit includes loose 12-0619 1929-73 45
rollers, cages and end slinger. Left Bearing End Oil Slinger
VT No. Model Item Year VT No. OEM Year/Model
10-0429
12-0409 BT Kit 1941-54 10-0430 24775-39 1939-73 45”
12-0410 45 Kit 1929-73 10-0429 24776-40 1941-54 BT
12-0411 45 Bearing Set only STD 1929-73
12-0423 45 Bearing Set only .0002 1929-73 Sprocket Shaft Seal and Snap Ring.
12-0459 45 Bearing Set only .0004 1929-73 VT No. OEM Year Model
12-0501 12-0503 Nuts, Motor Sprocket 7411-2 24776-40 1936-54 61-74-80
VT No. OEM Fits Years 8211-2 24775-39 1929-73 45” Models
12-0501 7991 45” 1929-73 7411-2
12-0503 24003-30 BT & 61 1930-54

747
Cam Sets
Replica Cam Sets by Sifton.
VT No. Type Year
10-2976 45” 1936-73
10-8183 45” WLDR 1936-73
49-8554* WR 1936-73
10-2977 BT UL-ULH 1936-48
*Note: Requires 49-8552 lifter tappet kit

SV Oil Pump Parts


Side Valve Scavenger Pump Parts
VT No. OEM Item
49-0444 Complete Pump Assembly
9408-22 Chrome Bolt Kit
9409-22 Cadmium Bolt Kit
49-0444 9663-22 Parkerized Bolt Kit
49-0442 12-1378 25302-37 Breather Spiral Gear
15-0649 26246-37 Gasket
12-1254 26320-37 Gear
12-1255 26326-37 Gear, Idler
12-1257 26331-37 Scavenger Gear
12-0204 26340-36 Key
45 Feed Pump Parts for 1937-73. 12-0214 26341-37 Key Halves
VT No. OEM # Item 12-0153 26343-39 Screen
49-0442 Complete Pump Assembly (N) 12-1465 23383-32 Oil Adjusting Screw Kit
49-0758 Body Feed Pump 12-1446 26218-37 Body Only
12-1478 Kit A, M, J, K, I
12-0158 8816 A Balls (50)
Flathead Relief Pipe replaces 24912-37 on 1937-52
9408-22 Chrome B 45’s 1937-73 Bolt & Nut Kit 45’s and 1937-48 BT Side Valve.
9409-22 Cadmium B 45’s 1937-73 Bolt & Nut Kit VT No. 12-1424
9663-22 Parkerized B 45’s 1937-73 Bolt & Nut Kit
12-0421 26318-37 D Oil Pump Drive Gear Breather Screen replaces 26343-39 on SV’s.
12-1483 26270-37 E Holder, Pump Vane 1937-73 VT No. 12-0153
12-1493 26270-41 E Holder, Pump Vane 1941-73
12-1442 28284-37 F Vane, pair
13-0161 26286-37 G Spring, Vane A-Long Oil Pump Nut with ¼-24 thread for 1941-48 74 & 80
9523-1 26362-36 H Check Valve Plug, Chrome SV, 1941-54 45’s.
9524-1 26362-36 As Above, Cadmium
9525-1 26362-36 As Above, Parkerized VT No. Finish
13-0114 26363-56 I Check Valve Spring 8719-1 Chrome
12-1444 26369-41 J Adjust Screw 8721-1 Cadmium
12-1476 26383-32 J Replica Screw
13-0160 26373-41 K By-Pass Spring
9631-1 Parkerized
12-1445 26381-37 L Retainer 12-1476 B-Standard ¼ x 24 Hex Nut
15-1185 — Gasket Kit VT No. Qty Finish
Oil Strainer fits 1937-73 Flatheads. Kit includes 8110-12 12 Chrome
strainer, gasket and pin. 8111-12 12 Cadmium
VT No. OEM Item 9673-12 6 Parkerized
12-1542 Kit
Oil Pump Adjusting Screw Kit fits BT and
12-1512 24975-37 Oil Strainer
Oil Strainer 12-1173 333 Side Valve, include screw, shims and washer.
Pin, 10 pk.
VT No. 12-1465
15-0214 24973-57 Gasket, 10 pk.
Oil Pump Fitting replaces stripped or
broken fitting in cast iron SV feed or 1937-73 Side Valve Feed
scavenge pumps fittings has 7/16” UNF Pump By Pass and Check
thread with internal hex for installation. Valve Kit includes (3)
VT No. 40-0512 springs, (3) caps, (3) balls
and a check valve.
Oil Pump Not VT No. 12-1478
Included.

748
SV Piston Kits
V-Twin Piston Kits include 2 Cast Alloy Pistons, Ring Set, 2
11-0404 Wrist Pins and 4 Circlips. All Flathead Pistons have a steel
expansion control strut cast as original.

Flathead 45” SV w/ 45”SV with 74” SV 80” SV


SIZE 3
/32” Top 1/16” Top 35/16” Bore 37/16” Bore
STD 11-0400 11-0465 11-0415 11-0408
.010 11-0401 11-0466 11-0416 11-0409
.020 11-0402 11-0467 11-0417 11-0410
11-2561 .030 11-0403 11-0468 11-0418 11-0411
.040 11-0404 11-0469 11-0419 11-0412
.050 11-0405 11-0398 11-0420 11-0413
.060 11-0406 11-0399 11-0421 11-0414
.070 11-0407 11-0472 11-0422 11-0424

CLASSIC
.080 — — 11-0423 11-0425
One Piece Cast Iron Ring Sets for 2 pistons with one piece oil ring.

Model 45 SV 45 SV 74” SV 80” SV

2.745” 2.745” 3 5/16” 3 7/16”


Comp Ring 1/16” 3/32” 3/32” 3
/32”
Oil Ring 3
/16” 1
/8” 3
/16” 3
/16”
STD — 11-2521 11-2537 11-2545
.010 11-2561 11-2522 11-2538 11-2546
.020 11-2562 11-2523 11-2539 11-2547
.030 — — 11-2540 11-2548 45” Hastings Rings.
.040 11-2564 11-2525 11-2541 11-2549 Model 45” & 55” 45”
1950-65 G & K 1937-55 G & W
.050 11-2565 11-2526 11-2542 11-2550 23/4” 23/4”
.060 11-2566 11-2527 11-2543 11-2551 Comp Ring 1/16” 3
/32”
.070 11-2567 11-2528 11-2544 11-2552 Oil Ring 3
/16” 1
/8”
Mfg.# 4244 5044*
.080 — — 11-2553 11-2554 STD 11-0144 11-2529
.010 11-0145 11-2530
Wrist Pin and Lock Kit. .020 11-0146 11-2531
VT No. OEM Year/Model .030 11-0147 11-2532
49-7606 22775-36 1936-48 BT SV .040 11-0148 11-2533
49-7608 .002 O/S 1932-51 45 .050 11-0149 11-2534
12-0910
11-0869 11-0869 22719-52 1952-73 45 .060 11-0150 11-2535
Wrist Pin Locks, 10 packs. .070 11-0151 11-2536
12-0910 22581-32 1932-53 All Twins *Note: Features One Piece Oil Control Ring
12-0911 22582-52 1952-77 All Twins
12-0911
Cylinder Base Nuts include washers.
B
Chrome Cadmium Parkerized Fits
7017-16 1936-78 BT, Acorn (A)
A 8104-16 8105-16 9623-16 1936-78 BT (B)
8106-16 8107-16 9624-16 45’s (B)
9715-8 8171-8 9716-8 7/16” Lockwashers (B),8 pk 49-0378

Cylinder Base Studs feature heat treating and interfer-


ence thread at Cylinder Base. Sets of 8. Replica Cylinder Sets include front and rear
VT No. OEM Year Fits cylinders. 49-0378 WL includes pistons and
8856-8 16831-30 1930-77 74” & 80” rings.
12-2100 16831-30 1930-77 74” & 80” VT No. Type Guides
8858-8 16830-29 1929-73 45’s 49-7575 WLDR No
12-1192 16830-29 1929-73 45’s 49-7610 WR No
49-0378 WL Yes

749
SV Valves and Guides
Valves
Roller 1/8 O.S.
Model & Year Type OEM Steel Burnish Titanium Nitrate
VL-74 Intake 163-30 11-9647 — — 11-6112
1930-36 Exhaust 165-30 11-9648 — — 11-6112
UL-VL-74 & 80 Intake 18070-37 11-0600 11-6020 11-6022 11-6113
1937-48 Exhaust 18082-37 11-0611 11-6020 11-6022 11-6113
11-0600 45 cu. in.Intake 18070-32 11-0601 11-6036 — —
1932-73 Exhaust 18080-32 11-0612 11-6036 — —
Cast Iron Guides
Model & Year Intake Exhaust Intake Exhaust
45” Flathead 1929-73 Rowe Rowe
STD 11-0792 11-0792 11-0780 11-0780
+.002 — — 11-0781 11-0781 Valve Guide
+.004 — — 11-0782 11-0782 Gaskets, 10 pack.
UL & ULH Flathead 74” & 80” Replaces 18198-
STD 11-0793 11-0793 11-0783 11-0783
38. Fits Side
+.002 — — 11-0784 11-0784
11-0792 Valve/1929-73.
+.004 — — 11-0785 11-0785
VT No. 15-0256
13-9190 Valve Spring Kits include 45 & BT Side Valve Steel Lifter
all springs, collars and Base.
keepers necessary for each VT No. Fits Type Qty
application. 10-0234 Rear 45” Thread Each
10-0266 Front 45” Thread Each
10-0369 Front &Rear W/O Thread Set
1939-48 UL
9622-16 Screw Parkerized Set
8103-16 Screw Cadmium Set
VT No. Model Year Item 8102-16 Screw Chrome Set
13-9188 45” 1932-40 Kit
13-9189 45” 1941-73 Kit 10-0567 Side Valve Tappet Assemblies
13-9190 74-VL 1930-36 Kit to fit 45, UL and K-Model Side
13-9191 74 & 80 1937-48 Kit Valves. Include roller assembly
UL-ULH installed. Choose Jims or Sifton
UL 1930-48 Collar Kit Only “Lightning brand”. Jims does not
include adjuster screws or nuts
Valve Spring Sets Only.
where necessary. Replaces
VT No. Year Model
18490-29.10-0567 does not include screws.
13-9153 BT SV 1930-48
Big Axle Standard
13-9155 45 SV 1941-73
Jims Sifton Size U/M
13-9214 45 SV 1930-40
Tappet Roller Repair Kit — 10-0567 STD Set
includes 4 pins and 4 roller 10-0651 10-0506 STD Ea
assemblies. Use tool VT No. 10-0652 10-0507 .005 Ea
16-0874 for accurate removal — 10-0528 .010 Ea
and reassembly. 1930-73 Side Valve Tappet
Adjuster Screw Kit for Flathead
VT No. Type includes 4 screws and 4 matching
10-0520 18534-29A, 1929-84 lock nuts.
10-8541 As Above, Torrington VT No. OEM Item
12-1179 Pins Only, 10 pack 10-0543 Kit
12-0523 18570-38 Nut (10)
45”Cases are NOS Army green, 10-0543 10-0519 18556-40 Screw (4)
without serial numbers. Front
cylinder with piston and guides WR Tappet/Lifter Kit
also available. features flat shoe tap-
pet design and match-
ing lifter block.
VT No. 49-8552
VT No. OEM Item
49-0198 406-37A Left Side Only WR Valve Lower Cover 8 Piece
49-0193 2-40M 45 Front Cylinder Set.
VT No. 49-0670

750
45 Gas and Oil Tanks
45 Tank Set features oil and gas set. Fits Rear Frame Stands for 1936-52 45 models.
1936-73 Solo and Servi car. Tanks accept Order stand catch and mounting hardware
cateye dash plate, pre1947 gates and gas separately.
shut off rod kit VT No.38-7009 VT No. Finish
VT No. Item 49-1936 Black
38-0114 Tank Set 49-0925 Chrome
49-1936
38-7018 Cap Set
*Note: All tanks with shut off rod provi-
sions may require fuel rod alignment
before installation of shut off assembly.

38-0114 Stand Catch


VT No. OEM Year Model Finish
Top of Tank Screw and Washer Kit mount tank to 31-3994 49581-36 1936-52 45 Solo Black
frame on 1918-36 45’s. Includes paper gasket to 31-0481 49581-36 1936-52 45 Solo Chrome
avoid paint chipping. 49-0254 3067-42 Catch 45 Army Black
VT No. Item Mounting Hardware, Parkerized finish except where noted.
8821-18 Nickel Plated VT No. Year Models
8822-18 Cadmium Plated 8840-10 1930-35 All with bolts & washers
8821-18-OS Nickel Plated, Oversize 8841-10 1936-37 All

CLASSIC
45 Solo and Servi Car Gas & Oil Tank Mount Bolt Kits 8015-4 1938-57 All
includes special washers, studs, and bolts. 9616-4 1938-57 All, Chrome
Chrome Cadmium Parkerized
9894-12 9895-12 9896-12

38-7018 Early Chrome 45 Gas Oil Cap Set fits


1936-73 models, oil cap says “OIL”
VT No. Item
38-7018 Set 45 Jiffy Stand Parts for 45 Solo models 1929-52
49-0108 Oil Only VT No. OEM Item
13-0171 50012-30 Black Spring
45 Tank Filler Strip replaces 3502-37B on 45’s and
49-2526 13-0177 50012-30 Chrome Spring
Servi 1937-1973.
49-0964 50035-30 Spring Plate, Zinc
VT No. Item
49-0065 50060-30 Jiffy Leg, Black
49-0121 Zinc
49-2003 50060-30 Jiffy Leg, Chrome
49-2526 Chrome
49-0066 50092-30 Leg Bushing
Oil Dip Stick replaces 62631-37 on all 45’s 1937-73 37-8819 50110-30 U Bolt, each
VT No. 49-0084 49-2546 50045-32 Mount Bracket
49-2547 50002-32 Complete Assembly, Black
49-0246 50002-32 Complete Assembly w/Chrome Leg

Early Tools
16-1787 Valve Cover Wrenches.
VT No. OEM Type Years Model
16-0414 11806-31 Lower, Nut 1929-73 45
16-0805 11806-30 Upper, Nut 1930-38 74 & 80
16-1735 16-0810 11806-30A Lower, Hook 1930-38 74 & 80
16-1787
16-0812 11959-39 Clip Type 1939-48 74 & 80
Tappet Guide Puller Tools. Big Twin Countershaft Sprocket Nut
VT No. OEM Fits 16-0823 49-0366
Tools are factory style forged tools.
16-1735* 11906-38 1930-73 45 SV, 1930-40 BT SV Includes handle.
16-1787 11906-38 1941-48 BT SV VT No. Models Use
*Note: Use on all Flatheads with screw type valve covers. 16-0823 1941-73 45
Adjust tappets so that there is .004” to .005” 49-0366 1936-40 BT
clearance between intake valve stems and
tappets, and .007” to .008” clearance Clutch Puller fits 1936-61 and 1937-40 Big Twins, except VL.
between exhaust valve stems and tappets. VT No. 2556-1

16-0840
16-0841 16-0842

Side Valve Tool Kits includes canvas tool roll.


VT No. Fits
16-0840 1929-73 45” & Solo
16-0841 1930-40 SV-VL-ULH
16-0842 1941-48 SV-VL-ULH

751
45” Parts
20-0524

1941-64 45 Primary Chain Drive System. Kits include 96 or


100L Diamond Primary Chain, clutch drum and hub with steel
and fiber clutch plates with pressure plate assembly. Front
motor sprocket and nut included.
VT No. Links Model
18-0115 100 45 Solo
18-0116 96 Servi Car
45 Foot Shift Kit fits 1941-
V-Twin 45” Model Primary Belt Kit includes steel front pulley 73 models, includes pedal
clutch drum for 1929-73 45” model Kickstart only and 1” wide with ratchet, rod, cable, cable
belt. Same ratio as with 32T motor sprocket. bracket and handle. Zinc plat-
VT No. Item ed.
20-0524 Complete Kit VT No. Item
20-0329 Belt Only 22-0806 Foot Shift Kit
22-0808 Hand Clutch Kit
Note: There is no warranty on belts sold as part of kit or indi-
49-0275 Cable Bracket
vidual replacements.

45 Foot Clutch
45 Clutch & Brake Lever & Parts

49-0966

Left and Right Sidebar-Front


and Rear Support Rod
Mounting Kit includes special
13-0209 shoulder nuts, nuts and wash-
ers fit all 45’s 1932-73.
VT No. Finish
9800-14 Chrome
9801-14 Cadmium
9802-14 Parkerized

Foot Clutch Bracket Bushing


27-0600 Installation Tool fits BT and 45.
2550-2 VT No. 2550-2
45 Clutch & Brake Lever & Parts 1941-52 Solo models. Continued 45 Clutch & Brake Lever & Parts Listing
VT No. OEM Item VT No. OEM Item
49-2002 36812-38 Rocker Lever, Chrome 49-2008 42401-39 Brake Pedal, Black
49-0932 36812-38 Rocker Lever, Black 49-2009 42401-39 Brake Pedal, Chrome
2351-2 Lever Pivot Shaft 13-0209 44484-35 Brake Return Spring, pair
49-0934 36832-38 Cover, Chrome 13-0213 44484-35 As Above, Chrome, each
49-0943 36832-38 Cover, Black 49-0965 50510-38 Front Support Rod, Black
10-2508 36857-36 Brass Bushing for Bracket. 49-0966 Set F& R Support Rod
13-0170 36880-36 Spring, Chrome0 37-9247 50516-32 Rear Rod Nut, each
2353-2 36871-41 Spring Stud 37-9246 50517-38 C-Front Rod End Nut, 5 pack
37-8956 36895-36 Bracket Friction Disc, each 9800-14 Kit Rod End Nut Kit, Chrome
37-8955 36897-36 Fibre Washer, 5 pack 9801-14 Kit Rod End Nut Kit, Cadmium
37-8957 36901-36 Steel Disc 45, each 9802-14 Kit Rod End Nut Kit, Parkerized
37-8937 36906-36 Spider Washer, 5 pack 49-1939 50543-38 Left Strap, 50528-39
37-8958 36908-36 Washer Disc, each Right Strap, Chrome Set
37-8954 36909-36 Lock Plate, 5 pack 49-1982 As Above Parkerized Set
49-0933 36916-36 Cable End 27-0600 Kit Footboard Supports, Black
49-0160 36975-41 Cable Assembly, Parkerized 8773-12 50635-14 Footboard Hinge Bolt Set
49-0126 — As Above, Chrome 37-9214 8038 B-Front Rod Large Nut, each
37-8959 7984 Rocker Pedal Nut, 5 pack
49-0935 — Kit, 8 pc. Friction Set includes:
36901-36, 36897-36, 36895-36, 36908-36, 2 (36906-36), 36909-36, 7984 Nut (8 pcs.)

752
49-0107 49-0073
45” Hand Shift
45 Jockey Lever Kit fits 1941-73 Solo &
Servi, rod must be fabricated.
49-1941 VT No.
49-1941 Kit
21-1943 7/16 x 20 Knob

49-0074 22-1081
49-0147
1940-46 Shifter Gates for 45 models. Pattern is noted from front
to rear.
VT No. OEM Speed Type Pattern
49-0107 33785-40 3 Speed Black 1N23 21-1938
49-0073 33790-39 3 Speed Chrome 1N23
49-0147 33791-39 3&R Chrome R1N23
8212-3 33822-36 3&4 Gate screws (3) Chrome

CLASSIC
Shift Gate for late type for Big Twin and 45’s, 1947-73 tanks.
VT No. OEM Model Type
49-0074 33785-47 All 3 Speed 32NI Shifter Lever Kit includes correct gate, rod, end, pivot bolt and
shift lever in chrome for left side mounting. Note: Pattern from
Rubber Pad Sets front to rear.
VT No. OEM Type Pattern
28-0301 28-0302 28-0312 1936-46
22-1098 45 Servi 3-Spd & Reverse R1N23
22-1079 45 Solo 3 Spd 1N23
1947-73
22-1080 45 Servi 3-Spd & Reverse 32N1R
1947-52
22-1081 45 Solo 3-Spd 32N1
28-0301
1938-73
21-1938 33675-37A Chrome Lever
21-1937 33675-37A Painted Lever
7818-5 33775-37 Pivot Bolt Kit 21-1939
45 Shift Rods with hook end.
21-1939 33859-41 Cadmium
21-2043 33859-41 Chrome
21-2069 33859-41 Parkerized
Left Side Right Side Shifter Lever Stud And Bushing Kit
Clutch and Brake Pads in a 3 piece sets. to mount shifter lever on 1936-54 Twins
VT No. Color Item with handshift.
28-0301 Black 3 pc VT No. Finish
28-0302 White 3 pc 7818-5 Cadmium
28-0551* Black 1 pc *Note: Oval Pad only 9711-5 Parkerized
28-0312 Black 3 pc, Replica 9018-5 Chrome

SV Line Sets
Flathead 74 & 80 Oil Line Sets VLs are 2 piece 1938-73 45 Flathead & Servicar available in chrome or cadmi-
sets, in Cadmium. UL-ULH are 3 piece sets. um, Sold in sets or individual pieces.
Chrome Cad OEM Item
40-0372 40-0104 3 piece Set
40-0136 40-0139 63510-37 Feed
40-0137 40-0140 63570-37 Vent
VT No. OEM Type Years Model 40-0138 40-0141 63507-38 Return
40-0369 — Set 1930-33 VL — 40-0522 25235-36 Vent Nipple
40-0368 — Set 1934-36 VL — 40-9998 63590-41 Rear Chain Oiler
40-0373 — Set 1937-48 UL-ULH — 40-0518 63573-36 Banjo Bolt
40-0105 — Set As Above Chrome — 14-0154 6440 Washer, 10 pk
40-0150 3571-37 Feed 1937 UL — 40-0670 63577-36 Banjo Only
40-0151 3571-38 Feed 1938-48 — 40-0157 3570-36B Feed Washer
40-0152 3572-37 Vent 1937 UL Ground Clamp attaches to oil line on 1936-40 models,
40-0153 3572-38 Vent 1938-48 UL each.
40-0154 3571-37B Return 1937 UL VT No. 31-0275
40-0155 3571-38B Return 1938-48 UL

753
45 Models Components
45” Main Drive
16-0960 Gear Seal
Installer replaces
12747-41.
VT No. 16-0960

49-0366 16-0823
Clutch Hub Nut Tool installs and removes
nut.
VT No. Type Year
49-0366 1936-40 BT
16-0823 1931-73 45
45 Clutch Hub Parts for 1941-73 solo & servi car. 45 Clutch Related Parts for Solo and Servi-Car 1941-73
VT No. OEM Year Item VT No. OEM Item
49-0933 36916-36 1936-73 Cable End, Black 12-0556 37460-41 Hub, nut
49-0160 36975-41 1941-73 Cable Assembly Parkerized 17-0925 37462-41 Lock Tab
18-3672
49-0126 — As above Chrome 9533-2 — Hub Nut with Lock
49-0148 37052-44 1944-73 Clutch Arm, wide 49-0061 37551-41 Hub, without bearings
8920-3 Rebuild All models Fulcrum w/Rivets 18-3674 37568-41 Ball Retainer w/balls
8904-6* 37076-41 1941-43 Solo Pivot Arm Bolt Kit 18-3700 — Retainer Only
1941-73 Servi Cadmium 18-3675 37577-41 Bearing Plate
8903-6* As Above Chrome 18-3685 37584-41,37586-41;Clutch Stud Set
9709-6* As Above Parkerized 18-3678 37590-41 CH. Liner w/rivets
8410-8* 37077-44 1944-52 Solo Pivot Arm Bolt Kit Chr 18-3224 37695-41 Clutch Drum
8411-8* As Above 1944-52 Solo Cadmium 18-3225 37713-69 Ring Gear w/o Rivets
8412-1 37287-41 1941-73 Throw out bearing assy 18-3227 Rivets, may be shortened for use
18-0126 37287-41 1941-73 Throw out bearing assy on early drums. Chain wheel must be riveted to clutch shell
18-0127 — 1933-40 Throw out bearing assy 18-3673 37873-41 Releasing Disc
14-0126 37335-41 1941-73 Push Rod Seal Kit 18-1137 37952-41 Replica Clutch Set
12-0541 37358-41 1941-73 Adjuster Screw 37931-41 2 Full, +1/2 plate
12-0514 37361-41 1941-73 Adjuster Nut 18-1123 As above Barnett Clutch Set
18-1128 37977-41 Steel Plate w/rattlers
Replica Clutch Kit for 1941-73 45’s is rivet- 18-3672 38011-41 Pressure Plate
18-1137 ed to steel plate just like original. Consists of 13-0139 38075-41 1941-73 All Clutch Springs
two full plates and one ½ plate, also avail- *Note: Includes bushings, pivot bolts and locks.
able bonded to alloy by Barnett.
VT No. Item
18-1137 Friction Set
18-1128 Steel Drive, each
18-1123 Barnett Friction Set

45 Big Fixx Kit includes long rollers to


replace ball bearings and cage on clutch hub.
VT No. 18-0230

45 Pushrod Seal Kit includes all parts


pictured.
VT No. Item
14-0126 Complete Kit
13-0229 37347-42 Spring Only Side Valve Transmission Mainshafts
VT No. OEM Model Year Length
Update Diaphragm Pressure Plate for 45 49-0594 2272-31 V 1931-36 10.655
includes spring, plate and disc replaces coil 17-0460 2272-33 45 1930-40
spring with a flat spring. Replaces coil 49-0201 35043-41 45 1941-73
springs with a flat spring. Countershafts
VT No. 18-0549 49-0568 2300-32 V, VL 1932-36
Clutch Components 1936-40 BT.
VT No. OEM Item 12-0626
12-0626 2275-38 Clutch Hub Nut Kit, 3 piece
2548-36
1915-35 JD-VL Trans Slider Gear
2471-36
replaces 2298-15.
13-0234 2511-36A Clutch Spring Set
VT No. 49-0272
49-0366 Tool Clutch Hub Nut Install
Clutch Spring Sets
VT No. OEM Model Year 2556-1
13-0232 2511-30 VL 1930-36
18-2324 2508-30 Collar for Above
13-0234 2511-36A UL, EL, FL 1937-40
13-0139 38077-41 UL 1941-48
45 SV 1941-73

754
45 Transmission
45” Transmission Hardware for 1938-73 3-Speed and
3-Speed with reverse models.
VT No. OEM Item
8610-1 704 Fill Plug to 1940, Chrome
8611-1 704 Fill Plug to 1940, Cad
8613-1 703 Fill Plug 1941-73, Cad
8631-1 703 Fill Plug 1941-73, Chrome
9719-1 703 Fill Plug 1941-73, Parkerized
9411-27 1206 Top & Side Cvr Screw Kit, 41-73 Cad
9410-27 1206 As Above, Chrome
9666-27 1206 As Above, Parkerized
15-0607 33030-41 Gasket Kit
49-2581 33058-29 Kick Arm, Servi, Black
13-9248 33084-41 Kick Spring, Black
13-0122 33084-41 Kick Spring, Chrome
9754-1 33088-41 Kick Stud, Chrome
9755-1 33088-41 Kick Stud, Cad
9756-1 33088-41 Kick Stud, Parkerized
49-1999 33093-41 Kick Shaft, Extension, Servi
10-2493 33101-32 Bushing Starter Shaft
17-9867 33380-32 Starter Clutch
13-0167 33455-26 Countershaft Spring
37-8256 33456-26 Tripper Screw, 2 pk
9761-4 33456-26 Tripper Screw and Nuts
8628-6 33458-41 Nut, 6 pack
49-1931 33509-41 Arm, Black

CLASSIC
37-9171 33874-41 Clevis Pin
17-9772 34051-38 Lock Screw
17-0134 34031-41 Shifter Shaft Cam
49-0082 34140-41 Shift Fork Shaft
49-0203 34161-41 Shift Fork
17-0097 34165-36 Shifter Finger
17-0117 34168-39 Shifter Finger Rollers, pr
17-0049 34176-41 Shifter Finger Bushing
10-2518 34427-38 Shifter Shaft Small Bushing
10-2514 34432-38 Shifter Shaft Large Bushing
17-9832 34449-40 Inner Shift Lever
14-0633 34459-26 Shift Leather Seal
49-0172 34702-41 45 Transmission Case
12-2112 34725-26 Aligning Stud Set, 4 pc.
9919-3 — Stud Set (3)
9837-10 Kit Trans Mount, Chrome
9838-10 Kit Trans Mount, Cadmium
9839-10 Kit Trans Mount, Parkerized
8625-1 34736-27 Gear Box Adjusting Screw, Cad
9693-1 34736-27 As Above, Parkerized
9729-1 34736-27 As Above, Chrome
49-0205 34813-41 45 Trans Access Cover
9300-5 2278 Cover Screw, Chrome
9301-5 2278 Cover Screw, Cadmium
9687-5 2278 Cover Screw, Parkerized
8903-6 As Above Chrome 14-0175 34831-39 Case Rubber Oil Seal
8412-1 37287-41 45” Throw out Bearing Assy 1941-73 14-0634 3483-39 Case Rubber Oil Seal, James
14-0126 37335-41 45” Clutch Pushrod Seal 1941-up, 5pk 49-0416 34873-44 Sprocket Cover 1944-53 WL
49-0413 37450-41 45” Transmission Clutch Gear 49-0419 34873-41 Sprocket Cover 1941-43 WL
10-0753 37458-41 Clutch Gear Bushing 49-0427 34873-44 Sprocket Cover 1944-53 WL
12-0556 37460-41 Clutch Hub Nut 8621-16 34892-33 Chrome Sprocket Cover Stud Kit
9533-2 37460-41 Clutch Hub Nut Kit 8622-16 34892-33 Cadmium Sprocket Cover Stud Kit
17-0925 37462-41 45” Clutch Hub Lock Tab 9686-16 34892-33 Parkerized Sprocket Cover Stud Kit
14-0169 37460-41 Clutch Gear Oil Seal 17-0460 2272-33 Main Shaft, 1933-40
14-0642 37465-41 Clutch Gear Oil Seal, James 49-0201 35043-41 Main Shaft,1941-73
12-0343 47467-71 Thrust Bearing 17-9868 35102-33 Main Shaft Outer Race
17-9926 37474-41 45” Roller Bearing Race 17-9884 35102-33A As Above .005
17-9841 37477-41 45” Clutch Gear Bearing Race 17-9864 35110-33 Main Shaft Thrust Washer, 5 pk
17-9842 37480-41 Clutch Gear Thrustwshr, Left Side 12-0211 35195-26 Trans Sprocket Key
17-9915 37482-41 Countershaft Washer 19-0062 35204-41 17 tooth Countershaft Sprocket
45” Mainshaft Trans Rollers set of 24. 17-0933 35216-26 Sprocket Lock Tab
24 Pack 100 Pk. OEM Size 14-0176 35221-36 Main Shaft Sprocket Seal
17-9211 12-4581 9075 Standard 49-0414 35275-41 Main Shaft 1st Gear
17-9212 12-4582 9076 .0004 17-9916 35284-41 Reverse Gear
17-9213 12-4505 9077 .0008 17-9917 35294-41 2nd Gear
45” Countershaft And Mainshaft Rollers set of 40. 10-2515 35316-41 Low Gear Bushing
40 Pack 100 Pk. OEM Size 10-2517 35320-41 2nd Gear Bushing
17-9214 12-4584 9090 Standard 10-2523 35326-33 Reverse Gear Bushing
17-9215 12-4585 9091 .0004 17-9823 35332-33 45 Spacer Collar
17-9216 12-4586 9092 .0008 17-9866 35340-33 Reverse Gear Thrust Washer, 5 pk
45” Mainshaft Rollers set of 44 used. 17-9865 35341-41 Low Gear Thrust Washer, 5 pk
44 Pack 100 Pk. OEM Size 17-9824 35344-41 Low & Second Gear Thrust Set
17-9217 12-4576 9084 Standard .040 to .075, 8 pc
17-9218 12-4577 9085 .0004 17-0149 33349-41 Low & Second Gear .050 washer
17-9219 12-4578 9086 .0006 17-9835 35380-41 .075 to .115, 8 pc Mainshaft
12-4609 12-4579 .0008 Spacer Set
17-9220 12-4580 .0010 49-0415 35441-41 45” Low Gear, Shift Clutch
49-2004 35442-41 Shift Clutch, Low and Reverse
17-9834 35445-41 45” Shift Clutch, 2nd and 3rd
49-2581 49-0937 35612-64 1964-73 45” Cntrshft Elec Start
49-0202 35613-41 45” Trans Countershaft
15-0607 Gasket Set 49-0204 35709-41 45” Trans Cluster Gear 1941-63
49-0936 35709-64 1964-73 Electric Start
45 Kicker Arms. 17-9836 35910-33 45” Outer Thrust, 5 pk
VT No. OEM Type/Finish 17-9837 35911-33 45” Inner Thrust
49-1931 33509-41 Solo/Black 17-9838 35913-39 45” End Washer
49-1930 33509-41 Solo/Chrome 10-2547 36035-26 Left Countershaft Bushing
49-2581 33058-29 Servi/Black 10-2490 36042 41 45” Countershaft Bushing
17-9839 36141-41 Reverse Idler Gear
8410-8 37077-44 Clutch Arm Rebuild Kit 1944-52 Solo, Chrome
WR 3rd Gear includes 8411-8 As Above Cadmium
bushing and washer. 8904-6 37076-41 Cad Clutch Arm Rebuild Kit 1941-43 Solo
VT No. 49-0598

755
Frame Bars 51-0893

Rear Frame Bars


Fit Rear 45” Solo 1929-52
VT No. OEM Finish
51-0893 13030-39 Black
51-0904 13030-39 Chrome
45 Rear Bar Mount Kit includes two
51-0892 49180-36 studs, two 49177-38 “U”
clamps and mount plate 66302-29 for
solo models 1938-52.
45 Solo and Servi-Car Front Engine Bar.
Streamliner Saddlebags for Rigid frames were VT No. Item
VT No. OEM Years Finish
designed for 45 solo models. Bags are constructed 49-0149 Complete Kit
51-0892 49035-35 1929-73 45 Solo & Servi , Black
of thick grain leather with nickel stud designs. Bags 49-2543 Mount Plate
51-0884 49035-35C 1929-73 As Above Chrome
measure 161/2” L x 4” W x 12” H. 49-2544 Stud Set
49-0143 49061-32 U Bolts Zinc
VT No. 48-0155 37-8818 U Bolt
49-0236 49061-32 U Bolts Chrome
49-0237 U Bolt Chrome

Military & 45 Models


D 2554-34

G 49-0478
A

Military Mirror features black finish with


F adjustable stem and clamp set.
Replaces 11350-41M.
45 Replica Stock Style Rigid Frame features forged
VT No. Type
components in neck, motor, transmission, seat post
49-0138 VT
and rear axle plates. Frame accepts original compo- C 49-0478 Replica
nents for 1936-73. Order neck cups separately. B
VT No. 51-1017
Luggage Carrier fits 45 45 Military Replicas in primer finish, mounts to front
Rigid frames only. spring forks.
Includes military saddle- VT No. # Item 45 Air Pump & Clamps.
bag mount bracket fas- 49-0127 A Machine Gun Bracket VT No. Item
tened in place army fin- 49-0915 B Machine Gun Lthr Scabbard 49-2539 45 Tire Pump, ]’
ish. 49-0399 C Ammo Box 11553-41M
2541-19 VT No. Item 49-2571 D 4” Blackout Spotlight w/visor (NOS) 49-2536 Clamps, 11557-40M
49-2501 Carrier 49-0194 F Blackout Box
2347-2 Bolts 26-41 WL 2554-34 Mount Kit
2348-2 Bolts 42-up WA WLC Military Axles.
2347-2 2541-19 Bolts BT 49-0260
VT No. Type
49-0260 Front
50-0771 49-0057 Rear

49-0057

Wiring Harness Kits fea-


ture cotton braided wire & Oil Bath Bracket fits Army 45” replaces 1430-41M.
asphalt loom with handlebar VT No. Item
& taillamp wires included. 49-7684 Assembly
Replaces 4736-42M, fits 49-0166 Bracket Only (1430-41M)
1942-45 Army 45. 49-7690 Round Canister Only
45 Military Fenders are skirtless Army style of 1940’s
for 45 Solo models with Spring Forks 1937-52. VT No. 32-7555
VT No. OEM Type
50-0771 3710-41A Rear
50-0772 3702-41 Front
45 Splash Shields fit
1936-52 model OD paint-
ed with brackets.
VT No. 49-0800

Military Lamps for WLC.


Army Saddlebags are constructed of brown leather. VT No. # Type Year
Replace 11786-43 and include mount strap with pins 49-7681 B Taillamp 1943
to attach to luggage carrier. VT No. 48-3164 49-7682 C Front Marker 1942
Seat “T” Bar to fit
49-7683 D Front Marker 1942
Army 45 models. Military Fork Guard fits between top fork
49-0279 Clutch Handle 1942
Includes front springs and replaces 11305-36N.
VT No. 49-0440 Replica
bushing.
Handlebar
VT No.
Clamp Cover
31-0620
with army finish.
VT No. 49-0447

756
Servi Car
45 Servi Car Spring Fork
Assembly includes full set of
Front Axle Nut Kits include sleeve nut, along with springs, inner and outer, front and
Complete Axle Kits fit 1936-48 BT with offset stock rear legs, rocker set with all studs
castle nuts and cotter pins. Fits 1930-71 Servi-Car.
rockers. and bushings, spring rods with
VT No. Finish
VT No. Finish bushings. Chrome units feature
8162-3 Chrome
44-0581 Chrome front legs and outer springs in
8163-3 Cadmium
44-1983 Parkerized chrome. Full chrome units have
1939-57 45 & Servi
Complete Spring Fork both front and rear legs in chrome
Installation Kits include with chrome springs and
zinc plated neck cups, ball rockers.Top clamp, neck races and
bearings, upper and lower cone nut not included.
races, black nut with dust cover pressed on & parker- For 1936-57.
ized top nut. Powder Rear Full
VT No. Type Black Chrome Chrome
24-0655 Ball 1937-50 Servi-Car Rear Wheels include hub with key 49-2402 49-2403 49-2414
24-0245 Timken way. Laced and trued, pairs.
VT No. Spokes Hub Rim
52-0984 Chrome Chrome 16” Chrome
52-0985 Stainless Black 16” Black
52-0986 Stainless Black 16” Chrome

CLASSIC
52-0987 Chrome Chrome 18” Chrome
32-0705 52-0988 Stainless Black 18” Black 13-0210
52-0989 Stainless Black 18” Chrome
2399-6 Set, Axle Nut
23-1757

Wiring Harness Kits feature cotton braided wire and


23-9168 VT No. OEM Year Item
asphalt loom. Kits include all low tension wires. Order
taillight and handlebar harness separately. 23-1993 44402-36 1936-49 Front Shoe Set
VT No. OEM Application 23-0747 13-0209 44484-35 1935-49 Front Shoe Springs
Servi-Car-G-Models 49-0182 7238-39 1930-51 Rear Brake Rod
32-0705 70321-48 1948-57 G 9500-4 82906-32 Chrome Axle Adjuster
32-0706 70321-58 1958-64 G 23-2269 9501-4 Cadmium Axle Adjuster
32-0720 — G Model 1966-70 9506-4 Parkerized Axle Adjuster
1951-73 Servi-Car Rear Brake Components.
32-7582 70272-71 G Model 1971-73 49-0184 83057-34 1940-50 Brake Adjuster Kit
VT No. OEM Item
Handlebar Wires 83691-40 Mechanical Type,
23-1757 83350-51 Shoe Set (ea)
32-9315 1936-64 83692-40 Sold each
23-9168 83355-51 Lining Set (ea)
32-9332 1965-69 23-1993 44402-36 1936-50 Rear Shoe Spring
23-0747 83500-51 Master Cylinder Cpt
1934-69 Servicar and Sidecar Taillight Cotton 13-0209 44484-35 1936-50 Shoe Spring
23-0129 83502-51 Master Cyl Rebuild
Braided Wires. VT No. 32-7553 23-1757 83350-51 1951-73 Rear Shoes, sold pair
23-2269 83460-51 Wheel Cyl Complete (ea)
13-0210 83373-51 1951-73 Rear Shoe Springs,
23-0602 83462-51 Wheel Cyl Rebuild (ea)
1937-49 Servi Wheel Puller 83375-51 sold pair
Servi Car Rear Sprocket
Tool. 23-9243 83560-51 1951-73 3 Pc Rear Line Set
fits 1937-73, heat treated
VT No. 16-1707 19-0013 83562-51 1951-73 Includes Left and 2
sprocket has 37 teeth.
83564-51 1951-73 Right Side Pieces
VT No. 19-0013
23-0709 83566-51 1951-73 Brake Line Tee
49-0184 83055-34 1940-50 Adjuster
Servi Car Speedo Drive Units 49-0183 83697-51 1951-73 Rear Brake Rod
54.5” Long Rear End
include housing and gear as OEM 2092-12 1932-42 Rear Axle Clamp Bolt
Transmission Drive
replacement for rear end. 36-2598 Speedometer Cables fit 2093-12 1943-73 Rear Axle Clamp Bolt
49-7576 82903-32 1932-73 Axle Key Set
1937-73 Servi Car Models.
49-0337 45527-41 1941-57 Rear Fork Leg Black
VT No. OEM Teeth Fits 49-0422 45085-30A1941-57 Frt Brake Cable Assy
36-0496 67131-38 8 1938-61 VT No. OEM Fitting Type Year 13-1939 46059-39 1941-57 Lwr Inner Fork Spring
36-0495 67131-62 13 1962-73 36-0600* 67028-37 5/8” Male Black 1937-61 Black
Servi Car Rear Hub Caps 36-0626 67028-62 5/8” Black 1962-73 13-9200 As Above Chrome
in chrome for three wheel 36-2598 67028-62 5/8” Replica 1962-73
rears. Each. 36-0616 62028-37 5/8” Replica 1937-61
*Note: Fits OE speedometers with female fitting,
VT No. OEM Years Type 1936-61 style.
49-1997 83960-37 1937-50 3 prong
45 Kicker Arms.
49-0916 As Above Raw 3 prong
VT No. OEM Type/Finish
49-0157 83915-51 1951-73 Baby moon
49-1931 33509-41 Solo/Black
49-1930 33509-41 Solo/Chrome
49-2581 33058-29 Servi/Black

Servi Car Rear Frame Parts


VT No. OEM Item
49-0395 Steel Servi-Car 1942-66 Body 49-2740 84506-32 Rear Frame Only
includes lid, front splash apron 49-2741 84640-42 Coil Spring Set
Servi-Car Rear Trim is stainless fender trim with
and bumper. Order stainless steel 49-2742 84534-48 Leaf Spring Set
clips.Replaces 85102-39, 85101-39. for 1939-54. 84533-48 with clamps
lid handle and fenders separately.
VT No. 49-0395 49-2743 47808-32 Tie Bar with nuts
VT No. Item
Servi Car Box Handle Sets in 49-1009 Box 54-1531 85202-42 Shock Set
black or chrome. Replace 49-0711 Bumper with brackets Outer Chain Guard
84925-39, 84927-39 on 1940- 49-2624 Front Apron Only Mount Kit for Servi.
65 metal boxes. VT No. 2431-9
VT No. Type
49-2567 Black
49-2586 Chrome
757
45 Parts 27-0251

Chrome Chain Guards. Order hardware separately.


VT No. OEM Year Model
51-1056 27-0251 60303-36 1936-52 45 Solo
27-0114 60303-36 As Above Black Powder
27-0252 60303-36 As Above Raw
13-9187 60350-36 Spring , 45”, 10 pk
Rear Chain Guard Mount Kits include bolt, nut, spring,
washers and cotter pin for Big Twins and 45’s.

VT No. Finish Fits


9744-7 Chrome 1936-52 Solo 45” & Servi
9745-7 Cadmium As Above, Kit
9746-7 Parkerized As Above, Kit
13-9186 Black 1936-57 Spring
2283-12 Parkerized 1929-40 All

Board Track Racer Styler 45 Solo Frame is


20-0966 the single tube design and accepts Big Twin
27-0600
Transmission custom gas and oil tank special
motor sprocket or belt drive system, all avail-
able separately.
VT No. Item
51-1056 Frame Only
20-0966 Belt Drive
19-0590 Engine Sprocket
Footboard Mount Bracket Kit. 45 4 piece set fits 1929-52 Solo and 1933-73
Servi.
VT No. Finish Item
27-0600 Black Kit
9906-14 Footboard Stud Mt Kit L45 Solo & Servi
45 Solo Toolbox Bracket fits 1941-52 45 solo. Replaces 8773-12* Cadmium Bolt Set, Hex
64450-41 zinc plated. 9685-12* Parkerized Bolt Set, Hex
VT No. 31-0526 9886-12* Parkerized Bolt Set, Slot
*Note: Mounts footboards to brackets

Primary Covers
42-0599 42-0625 49-0590

2521-4 8627-9

45 Outer Primary Cover is available original or with accessible clutch area for
1937-63 Solo & Servi-Car. Both may be cut out for electric start. Chrome or raw 45 Inner Primary Cover is available for 1937-63 Solo & Servi-Car. Chrome or
for painting. raw for painting.
VT No. Finish VT No. Finish
42-0624 Raw 42-0596 Raw
42-0625 Chrome 49-0590 Black
42-0598 Raw 42-0597 Chrome
42-0599 Chrome 8627-9 Inner/Outer Primary Mount Kit
8627-9 Inner/Outer Primary Mount Kit 2521-4 Inner Primary Mount Kit
8627-9
Inspection Covers.
VT No. OEM Model Type
42-0051 60569-29 45 Flat
49-0190 60569-29 As Above Army

42-0051
45 Replacement Battery Box for Solo or Trike. Top is included. Order mount
plate VT No. 49-2543 separately and hardware separately. Items noted as black
49-0308 are black powder coat.
VT No. # OEM Years/Model Note
49-0301 A&B 66202-29 1929-53 Solo Raw
49-0300 66202-29 1929-53 Solo Chrome
49-0310
49-0307 66202-29 1929-53 Solo Black
A&B
D B 49-0308 66203-40B 1940-63 Servi Black
49-0302 66203-40 1940-63 Servi Raw
49-0311 1932-39 Servi Black
49-2544 49-0310 B 66377-29 Top Only Black
49-0301 49-0303 66377-29 Top Only Raw
C 49-0206 66377-29 Top Only Chrome
12-0546 66387-24 Top Wing Nut 10
49-2543 C 66302-29 29-53 Mount Plate Ea
49-2544 D 49180-36 29-53 Mount Stud Pr

758
Side Valve Sprockets
Primary Chain 45 Motor Sprockets for 1929-73 all Solo &
19-0360 Servicar.
VT No. Item VT No. Item
19-0388 22 Tooth 19-0387 33 Tooth
19-0066 27 Tooth 12-0200 Key
19-0058 30 Tooth 12-0501 Nut
19-0068 31 Tooth
Motor Sprocket Nuts sold each.
VT No. OEM Fits
12-0501 7991 1929-73 45”
12-0503 24003-30 1930-54 BT
12-0503 12-0504 7101-1 Colony As Above
7620-1 Colony 1955-up
12-0504 VT 1955-up
17 Tooth Motor Sprocket for 1915-29

CLASSIC
F, J + JD models.
19-0367 VT No. 19-0160

45 Transmission Sprocket is 17 tooth with


built in seal.
VT No. Item
19-0062 Sprocket
Replica Figure 8 Side Plate Style 12-0520 Nut
12-0211 Key
19-0364 19-0363 19-0074 Sprocket Kit
19-0062 14-0176 Seal, OE

B C

Diamond Endless Primary Chains.


A
VT No. Size Fits
19-0367 428x2-82 1936-64 BT 74 & 80, Figure 8 Kickstarter Return Spring for all 1936-85 Big Twins and
19-0360 428 x 2 x 82 1965-84 BT (Oval) all 1941-63 45” models.
19-0392 428x2x80 Special Length VT No. # OEM Model Finish
19-0363 35x3-92 1952-56 K-Model 13-0123 A 33085-36 Big Twin Chrome
19-0364 35x2-96 1938-up Servi-Car 13-9249 A 33085-36 Big Twin Black
19-0365 35x2-100 1929-52 Solo 13-0122 B 33084-41 45” Chrome
19-0366 428x2-88 1930-36 VL S. Car 13-9248 B 33084-41 45” Black
19-0380 428x2-90 1930-36 VL Solo 42-0217 C 33150-59 Big Twin Chrome Cover
Primary Chain Connector Links. Sold each. Kick Spring Studs fit 1941-63 45 kick start. Replaces 33088-41.
VT No. Type Model VT No. Finish
19-0356 35 x 2 Chain 45” S.V. 9756-1 Parkerized
19-0377 428 x 2 Chain 1936-85 BT 9755-1 Cadmium
Primary Chain Nylon Liner. Fits 1964-73 45”. 9754-1 Chrome
Replaces 39981-64.
VT. No. 28-0198

Throttle & Spark Cable Brackets have parkerized finish and A C


B
mounting hardware as original.
VT No. # OEM Year Model Type
9006-4 A 3371-37 1937-48 SV BT Throttle
9007-2 B 9967 1930-73 45” Throttle & Spark
9008-5 C 55627-38 1930-48 SV BT Spark

759
45 SV Exhaust
Antique Pipe Sets sold as raw or painted with black primer as a rust preventative measure Military Tail Fin for use
only after manufacturing. We do not guarantee black finish for surface finish or ability to
withstand heat. We suggest that the pipes be repainted with our heat proof VHT finish.
on all 45’s & Servi Cars
1935-up must be welded
on. Black finish. 19/16” I.D.
30-3100 45 Military Stock Replacement Muffler
VT No. 49-0085
fits 1940-45.
45” 11/2” Chrome P Clamps
VT No. 30-0184
include bolts. 6” long strap
allows universal type
mounting, sold in pairs.
30-0185 I.D. size noted.
32” Chrome 11/2” Drag Pipes. Order P-
VT No. Size VT No. Size
Clamps separately. Fits 1929-73 45” S.V.
31-3947 1” 31-2101 13/4”
Pipe P-Clamps
30-0192 31-2100 11/2” 31-2121 13/4”, Black
30-3100 31-2100
49-2446 Included 45 Civilian Muffler.
VT No. Year Finish 30-0183
45 Cubic Inch 2
30-0185 1950-52 Black
Piece Header
30-0192 1950-52 Chrome
Set for 1937-73
45 Civilian Stock Replacement Muffler
Solos and Servi-
30-0251 replaces 1035-41. Stock on 45’s 32-49.
Cars.
VT No. Type
30-0182 Black
30-0183 Chrome
VT No. Type Model Servi-Car Muffler replaces 65309-51 for
30-0187 Black/Raw Solo 1933-73 45” Servi-Cars.
30-0188 Chrome Solo VT No. Type
30-0155 Black/Raw Servi-Car 30-0186 Black/Raw
30-0154 Chrome Servi-Car 30-0251 Chrome

Big Twin SV
UL-ULH
Exhaust
System avail- 30-0166
able in 3 or 4 1941-48 UL Stock Replacement Muffler UL Stock Replacement Muffler With
piece. The 3 replaces 65251-41. Built-In Y-Pipe. Replaces 65201-37.
piece style uses the muffler with built-in VT No. Type Used on all 74-80 side valves 1937-40
“Y” (30-1065, 30-0166), the 4 piece style 30-0163 Black and 1936-40 Knuckle.
uses standard 13/4” inlet mufflers 30-0164 Chrome VT No. Type
(30-0163, 30-0164). The 3 piece is stock 30-0165 Black
on 1937-40, 4 piece on 1941-48. 30-3125 30-0166 Chrome
VT No. Finish Pieces BT SV 13/4”
30-0167 Black 3
30-0168 Chrome 3
29-1103 Black 4
29-1104 Chrome 4
36” Chrome 13/4” Drag Pipes. Order P-
Rear Hanger Reinforcement Clip Clamps separately. Fits 1936-48 BT S. V 30-0170
braces rear muffler clamp at Pipe P-Clamps
49-2579 Clamps Not Included With Header Sets.
mount bolt. Body clamp not includ- 30-3125 31-2101
ed. 31-3950 VL Exhaust Parts for 1930-36 Side Valve
VT No. Fits Finish models.
49-2578 1936 EL, 1937-40 UL Black VT No. # Item Finish
49-2591 1936 EL, 1937-40 UL Chrome 30-0171 A Header Set Black
49-2579 1065-41 1941-47 FL Black
49-2592 1065-41 1941-47 FL Chrome Exhaust Pipe Clamp Sets complete in 30-0172 A Header Set Chrome
black or chrome for single exhaust. 30-0169 B Muffler Black
Number of clamps in each kit shown. 30-0170 B Muffler Chrome
J.D. Exhaust Parts Chrome Black Year Model # 30-3212* C Muffler Black
VT No. Item Year 31-3950 31-2125 1936-40 Knuckle 3 30-3213* C Muffler Chrome
9209-1 Nipple 1924-29 31-3953 31-2128 1937-40 ULH 3 *Note: Features an upsweep Tail Piece for
9210-1 Nut 1921-29 31-9003 31-9004 1941-48 ULH 4 1934 only.
49-0168 Header Set 1915-24 31-3954 31-2129 1930-36 VL’s 2 Note: 3 & 4 Piece Replica Exhaust Systems require
hand fitting during final assembly. We suggest to
Pairs 31-3956 31-2130 1936-51 45’s 4 loosen motor mount bolts during installation to allow
49-0169 Header 1925-29 49-2590 49-2577 VL Rear Clamp 1 pipes to adjust to motor position then re-tighten
engine bolts.

760
VL 1930-36
Rear Axle Adjuster Kit includes cad JD& VL Gas Caps & Shift 28 Tooth Transmission Sprocket
plated bolts, parkerized collar and Gate Nuts. Caps are screw in replaces 2034-15 on JD models
parkerized nuts fit 1930-1936 74” and type chrome, nuts are 2” hex. 1915-29, VL models 1930-36.
80” Twins. Fastens shift gate to tank. Drilled.
VT No. 2069-5 VT No. 19-0065
19-0390 JD Model Rear Sprockets features
holes as original in black finish with 48
teeth.
VT No. OEM Type VT No. OEM Item Rear Frame Stands for 1930-
19-0389 2049-30 Flat 49-0136 3507-16 Gas Cap, 1916-34 36 VL. Order stand catch and
19-0390 2049-25 Dished 49-0137 3507-35 Gas Cap, 1935-36 mounting hardware separately.
49-0178 4521-26 Ignition Key Set 1923-36 49-0601 features channel shape
VL Engine Gasket Sets. 8845-2 2210-16 1916-35 VL Shift Gate Nut, Nickel 49-0601 design. Replaces 3051-30.
VT No. Type 8846-2 2210-16 1916-35 VL Shift Gate Nut, Chrome VT No. Item
15-0524 Complete 49-0601 Stand
15-0527 Top End Brake Rods in parkerized. Fit 1930-35 VL replaces 8840-10 Mount Bolts Parkerized
Speedometer Lamp includes 4063-30.
black bracket, mounts on VT No. Type
underside of original Corbin 49-0078 Front
Speedometers for 1930’s VL 49-0079 Rear
and Indians. Speedometer Lamp

CLASSIC
VT No. Type clamps to cable on 1928-35
49-0360 Without switch models.
49-0370 With switch VT No. 49-0363

K-Model
Tool Box Wing Nuts are
30-0181 zinc plated, replace
64500-52A, pair.
VT No. 37-6136

K Mufflers have 23/8” body diameter, 13/4” inlet. Tool Mount Kits are cad-
VT No. OEM Fits Type mium, replace 64500-
30-0181 65231-52 1952-56 K-KH 221/2”L 52A, pair.
31-0231 65279-52 1952-55 K Body Clamp VT No. 2005-9
31-0226 65519-52 1952-56 K-H Header Clamp ,pr

K Battery Top replaces 66375-52 on 1952-64


6-Volt models, in chrome finish.
VT No. OEM Item
1952-67 XLCH Cast Sprocket Cover features early rib 42-0732 66375-52 Battery Top
design, includes worm and hardware, replaces 34874- 28-2232 66100-52 Battery Pads, pair
52A.
VT No. 43-0133
Stock Sprocket Cover Screws.
for K-Model 1952-53.
VT No. Finish Wire Harness for 1952-58 K-Model. 6 Volt. Replaces Coil Mount Studs replace 64611-55, 64612-55 mod-
8882-2 Chrome 70320-56. els, pairs. Fits 1955-67 XLH.
8883-2 Cadmium VT No. 32-7552 VT No. 37-9156
8888-2 Chrome Speedo Drive Units Chrome Shock
1952-57 K-Model Primary Cover Screw Kit. include housing and Spring Covers is
VT No. Finish 8900-1 gear as replacement, for replica type for shocks
9852-5 Chrome transmission drive. 11 which disassemble at
9853-5 Cadmium Teeth for 1952-72. lower eye. Fit 1957-70
VT No. Item XL, 10 3/4”.
8900-1 Drive VT No. 54-0402
15-0216 Gasket
40-1258
15-1071 Gasket

XLH & K Oil Lines are cadmium plated, includes


nuts and seals.
VT No. OEM Item
40-1262 63507-52 Return Line 1952-55
40-1258 63507-56B Return Line 1956-64
40-1263 63570-52A Vent Line 1952-55
40-1259 63570-56A Vent Line1956-64

761
K-Model Motor Parts
Head Bolts Kits. K-Model Valve Cover
Cad Chrome Fits Sets for 1952-56 KH +
9641-16 9640-16 1952-57K-KR-KK K-Model. Replaces
9643-16 9642-16 1954-56 KH 18239-54 and 18255-
K-Model Valve Spring 52A.8 pc. Set, Zinc
Kits include springs col- VT No. 11-0911
lars and keepers.

VT No. Year
13-9205 1952-53
13-9206 1954-56

V-Twin Piston Kits include 2 Cast Alloy Pistons, 1-


Piece Ring Set, 2 Wrist Pins and 4 Circlips. All
Flathead Pistons have a Steel Expansion Control Strut
Valve Springs. Cast as original. Rings also available separately.
VT No. OEM Year Model Flathead K-Model SV
13-0221 18201-52 1952-53 K Model SIZE 2.745 Bore Rings
13-0222 18200-32 1953-56 KH Models STD 11-0438 11-2521 1952-56 K-Model Gasket Kit does not include head
Primary Chain .010 11-0431 11-2530 gaskets as none are used on K-Models.
19-0363 35 X 3 -92 1952-56 K Models .020 11-0432 11-2523 VT No. 15-0699
Pinion Right Side Case Race fits .030 11-0433 11-2532 Crank Pins made of 8620 steel.
1954-56 K-KH. Replaces 24585-54. .040 11-0434 11-2525
VT No. Size .050 11-0435 11-2534
10-0275 STD .060 11-0436 11-2535
10-0276 .005 Oversize .070 11-0437 11-2528 Model Years OEM Jims Eastern
Nitrate Valves. Wrist Pin 11-0869 each 3 Hole 3 Hole
VT No. Type OEM VT No. K Model 1952-53 23960-52 10-0132 10-8371
11-9649 K Model Intake 18070-52 KR-XR 1½” All 23960-55R — 10-0383
11-9650 1952-53 Exhaust 18080-52
11-9661 KH Model Intake 18070-54 Steel Valve Collars. Truett and Osborn
11-9650 1954-56 Exhaust 18080-52 VT No. OEM Use Year Model Flywheel Sets fea-
11-0660 18220-30 Upper 1930-73 45 SV +K ture original weight
11-0812 18165-41 Collar 1954-56 K-Model right and left sides..
1952-56 Guides. Use the same guide on Fits K models.
11-0813 18223-53 Spacer 1952-53 K-Model
intake or exhaust. Bare Flywheels
VT No. Rowe Size Only
11-0796 11-0780 STD VT No. 10-1068
— 11-0781 +.002
— 11-0782 +.004

Hummer Parts
Note: Do not
over fill, fill to
cover top of
plates only as
per instructions
provided. This Hummer Parts fit 1947-65 Model 125 and 165.
Hummer Solo Seat features steel ribbed baseplate battery vents VT No. OEM Item Fits
with nose bracket. Genuine black leather construction through the
32-8092 70322-55 Wire Harness Magneto
replaces 52001-50. Measuring 13.5 x 13.5. Order caps. There is
32-8093 70332-53 Wire Harness Battery
springs separately. No Warranty on
Leakage due to 32-0058 29580-55 Points 1955-up Magneto
VT No. Item 28-2134 50940-55 Peg rubbers All Driver
over filling.
47-0116 Seat 8310-Cad — Hardware kit Both Engine
13-9252 Springs H-3 Battery features black construction as original 9215-2 702 Oil Fill Plug All Engine
9849-2 Front Bolt Kit replaces 66001-47. Drain Plug, Pair
Hummer Taillamp is a VT No. 53-0520 49-2545 68040-55 Taillight Bracket
replica version of a black 27-1709 50006-52 Kick Stand All, Zinc
taillamp with chrome bul- 13-0174 50001-49 Kick Stand Spring All, Black
let hood and glass lenses. A 23-0327 42256-47 Brake Rod 1947-62
Mounts to fender and B 23-0328 42256-63 Brake Rod 1963-up
includes license plate 9890-7 — F&R Axle Nuts 1952-66
Hummer Chrome Replica Header Sets. Muffler sold
mount slots. Replaces
separately. Spare Parts Books.
68001-47.
VT No. # OEM Item/Type VT No. Year
VT No. 33-2160
30-3192 A 65439-51A Header 47-54 48-0981 1948-55
30-3193 A 65439-55 Header 55-62 48-0982 1956-65
Hummer Petcock replaces 62125-50, die
30-3194 B 65241-47A Muffler, Black
cast with threaded end for line.
30-0252 B As Above Chrome
VT No. OEM Item Year
31-0402 65521-47A Muffler Body
35-0650 62125-50 Petcock 1950-58
Clamp
49-0186 62358-47 Gas Line 1947-52
31-0227 65290-51 Clamp 51-62
49-0187 62358-50 Gas Line 1953-58
31-0403 As Above Chrome
31-0308 65523-57 Front Muffler
Clamp SS

762
1952-71 K & XL Fork Parts

CLASSIC

763
K & XL Parts
1952-78 Replica
Style 3.5 Gallon
Tank for XL’s.
VT No. 38-0038

Replica Leather K-Model Solo Seat is covered with


genuine leather on a stock formed steel ribbed base- Leather XLCH Seat measures 13.5” x 13.5” fits 31-
plate, constructed as original with rolled sewn edge 0512 seat T.
with riveted under strip, replaces 52000-40. Available VT No. Color
in black & brown all which bolt to any stock seat ‘T’ 47-0158 Black
1952-54 K-Petcock replaces 62125-50, die as custom or stock replacement. 47-0164 Brown
cast with threaded end for line. VT No. Color Brand
VT No. 35-0650 47-0110 Black VT
47-0112 Black CG
47-0517 Brown CG

K-Model 1952-54 Steel Gas Lines.


VT No. # OEM Line Finish
40-1261 A 62355-52 Cross Cad
40-1264 A As Above Cross Chrome
40-1260 B 62357-52 Gas Cad 31-4024

Seat Plunger Kit includes all parts pictured for 1954-


70 KH-XL-XLCH-XLH Sportster models, to spring
mount solo seat on stock frames. Some frames may
require honing to fit bushing housing.
VT No. Item
31-4024 Complete Kit, All
13-1952 4 Springs, Set (A & B)
13-9173 Swivel Springs, Pin, (F)
37-9114 Tee Bolt, (C)
10-2564 Bushing, (D)
10-2563 Spacer, (E)
Seat Mount Tabs fit 1952-79 XL
may be welded on for custom
application, pair.
K-Model Type Seat “T”. Precision stamped and VT No. 51-0539
formed seat “T”for mounting our K-model or D series
saddles.
31-0237 VT No. OEM Fits Chrome Rear Fender Bracket fits
31-0508 51901-52 47-0110 Seat 50-0912
1954-78, reduces vibration between
31-0512 51902-54 47-8716 Seat fender and frame, includes foam
1952-54 Early Taillight and Parts. Note: Lenses are pad, replaces 59795-52A.
in glass. VT No. Item
VT No. OEM Item 50-0912 Bracket with pad
33-2151 K Taillight Complete Kit with chrome hood 28-2246 Foam pad only
31-0237 59991-52 K License Plate Bracket

764
Sidecar Parts
Sidecar Brake Drum and Shoes.
VT No. OEM Item Year
23-1993 44402-36 Shoes 1936-57
23-1770 44133-36 Drum 1936-57
49-1003 23-0501 41801-58A Shoes 1958-79
23-0748 41740-58 Wheel Cylinder
1958-79
Sidecar Fender replaces
87900-34 assembled with
49-1002 brackets for 1936-E67
Sidecars.with primer fin-
ish. Stainless trim with
clips, available separately.
VT No. Item
50-0773 Fender
49-1008
w/Braces
49-0405 Trim
49-1025 49-1990

49-0500

CLASSIC
Sidecar Body Trim replaces
front 88500-36 on 1936-66
steel bodies. Sold as set. Metal Sidecar Bodies are reproduced as original with
VT No. 49-1994 doors that open, stock seams and rivets. Upholstery
not included.
1936-65 Sidecar Body and Accessories VT No. # Year Model
VT No. OEM Item 49-1003 A 1915-17 JD with door Sidecar Connector Kit comes complete with upper,
49-1001 88366-36 Metal Body Only 49-1002 B 1918-24 JD with door front and lower for the years listed for 74” & 80” Big
49-0120 4pc Upholstery Complete 49-1025 D 1915-35 Torpedo Racer Twins.
49-1994 88500-36 Nose-Tail Trim 49-1008* C 1929-52 45 Solo VT No. OEM Fits
Complete 49-1004 C 1924-35 VL 49-1990 87082-36 1937-57 Rigid
88502-36 *Note: Smaller than VL type without opening door. 49-1991 87082-58 1958-72 SA
49-0144 88504-36 Side Trim, 4 Piece Accessories for 1967-up. 49-1992 87082-73 1973-79 S
49-0401 88560-36 Foot Rest Bar VT No. OEM Item 49-1993 87106-79 1980-84
49-0402 88850-36 Windshield Complete 49-0500 88366-36A Fiberglass Body Clamp Bracket Set includes 87205-
49-0403 89130-36 Wheel Bracket 33-0402 59260-68 Fender Lamp 58, 87206-58 with 4 U-Bolts as pic-
49-0404 89200-36 Wheel Handle Upper Connection Parts are tured.
49-0118 87732-41 Brake Rod available separately for 1936-up VT No. Item
49-0128 88575-45 Iron Step Sidecar. 49-1989 Set
VT No. OEM Item
Replica Sidecar Fender 49-1995 87127-36 Clamp 21-0315 U-Bolt, ea
Lamp fits 1934-65 models. 87128-36
VT No. 33-0406 49-1979 87135-36 Bolt
13-0220 87138-36 Spring
49-2531 87136-36 Lock tab, 5 pk
Sidecar Wrenches are heavy duty
for shop use. Replaces 27011-36,
13/4”.
VT No. 16-0111

Sidecar Parts
Rear Clamp Connector
VT No. # OEM
49-1986 A 87083-87
B 87084-73
49-1984 C 87197-73 Rear Connector.
Sidecar Mounting Fittings are precision machined 49-0135 D 87192-73 VT No. OEM Item Type
fittings that are replicas of the original. 49-1981 87197-36 Mount only 36-57 Rigid
VT No. OEM Application 49-1983 87197-58 Mount only 58-72 SA
49-1945 87176-37 Front tie rod 49-1984 87197-73 Mount only 73-79 SA
49-1977 87254-24 Ball stud 49-0154 87192-58 Stud only 1958-72
49-1979 87135-36 Upper conn. bolt 49-0135 87192-73 Stud only 1973-80
49-1980 87265-24 Ball joint nut
49-1981 87197-36 R frame mount 36-57
49-0134 87267-24 Ball joint locknut
49-0131 87444-33 Axle spindle nut
Sidecar Axle Hardware for 1936-65.
49-1947 87181-37 Tie Rod Spacer
VT No. OEM Item
49-1949 8034 Tie Rod Outer Nut
49-0132 87438-30 Axle Nut & Extension Clamp On Rear Mount for mounting side cars on
49-1950 8038 Rod End Nut
49-0131 87444-33 Nut 1979-84 Classic & FLH models.
49-1948 8059 Tie Rod Nut
49-0133 88010-36 Axle/Fender Bracket VT No. # OEM Item
49-1996 — Threaded Ball Socket
Sidecar Support 49-1988 A 87106-79 Connection Fitting
Rod Bushing and 49-0134 B 87265-24 Joint Lock Nut
Stud Kit. 49-1980 C 87265-24 Joint Nut
VT No. 2433-18 49-1987 D 87195-79 Mount Block

765
Parts for Indian

D
13-9167

Kicker Start Parts.


VT No. # Item
Replica Chrome Air Cleaner and Parts.
49-3071 A Pedal Axle
49-3093 Air Cleaner, Original Style for 1940-50
49-4012 B Pedal
includes chrome outer cover screw with collar
49-3980 Kit Kick Pedal Kit
and zinc back. Element sold separately.
49-3061 F Kick Spring
19-0026 34-0499 Backing Plate
37-0057 G Pedal Bolt
13-9167 Mesh Spring
Primary Components. 37-0993 G Kick Bolt, Black (5 Pc
VT No. Item 49-3016 D Stop
19-0393 Primary Chain, 35 x 4 x 76
19-0026 Motor Sprocket
49-3075 Adjuster Shoe Assy w/slipper A
Front U Bolts. Sold in pairs. B 49-3010
VT No. 37-8815
Shown
Installed
Handlebar Cross Bar fits 1936-57 Spring Fork Bars.
Features a curved bar made of 1” tubing with milled
ends, which fit perfectly on the handlebars include 2
chrome clamps and bolts. An early aftermarket acces-
Chrome Plated Steel Replicas. sory originally by Atlas Products.
Top Motor Mount. Order shims and spark tube brack-
VT No. # Item VT No. 49-2607
et separately.
49-3006 A Front Bumper Loop 1946-53 Wheel Hub. Black fin-
VT No. # Item
49-3089 B Brace Set, 75599R, 55600L ish.
49-3019 A Top Mount Zinc
49-3010 C Handle Assembly VT No. 49-3984
49-3020 C 3 Piece Shim Set
49-3073 B Spark Tube Bracket
49-3056 Front Plates
Sheet Metal
Parts. Painted
in primer fin-
ish, belt guard
49-4048
also available
in chrome.
B
VT No. Item
49-4048 Belt Guard Clutch Friction Kit & Primary Chain by Diamond
49-3052 Belt Guard Chrome USA.
Chrome Script Logo Air Cleaner Assembly includes
49-4036 Chain guard with tab VT No. Item
backing plate and element.
19-0393 (A) 76 link Primary Chain, Chief
19-0017 VT No. Item
49-3075 (B) Primary Shoe Slipper
49-4050 Assembly
19-0434 86 Link 741 Primary Chain
34-0907 Element
19-0435 Gen Chain 741
34-0499 Backing Plate
49-3045 (C) Friction kit
49-3012 Fiber disc, 5 pack
19-0025 49-3013 Steel Disc, each
Sprockets for Indian 49-3011 Spring, each
VT No. Tooth Type
Indian Parts
19-0017 22 Countershaft
VT No. Item
19-0018 23 Countershaft
49-3093 A/C Assembly Chrome
19-0019 24 Countershaft
49-3984 1946-53 Front or Rear Hub, Black
19-0016 43 Rear
49-4022 Face Lens Plastic
19-0025 21 Front Countershaft
49-4023 Taillight Assembly with bracket
with holes Accurate Stampings include late floor boards with
49-4038 Footboard Trays with rubber early
19-0024 40 Rear Splined, Nickel vulcanized rubber covering, early floor board.
49-4085 1938-53 Seat T
E 49-4092 1936-47 Dash Panel Polished VT No. # Item
49-4093 1942-46 Tank Emblem Mount 49-4038 A Early Floor Board Pans
49-4096 Primary Drive Pulley 2 7/8 OD 49-4002 D Early Mats
49-3034 Term. Black Stud w/insulators 49-3018 Dash Base 1938-47
49-3084 Rear Drum Bearing 1941-53 49-4055 F Floor board Cleat
Manuals are factory style books for the years listed.
Clutch & Related Hardware VT No. Item
VT No. # Item 49-4067 74+80 Chief overhaul
49-0050 A Pedal heal pad, zinc 48-0685 War Dept. Tech Manual
49-0051 B Release arm, zinc Linkert Choke Lever
49-3072 Release arm, chrome for Indian.
49-3014 D Chrome release knurled nut VT No. 49-4133 Handlebar Components.
49-3065 E Shift rod clevis, chrome VT No. # Item
49-3051 Clutch plate 8 piece; 6 thin, 2 thick 49-4059 B Cable Nuts, pair
49-3002 C Cable Stops, pair
49-4001 E Grip Set, pair
49-3005 Sleeve Collar Chrome, each
49-3004 Right Spiral
49-3003 Left Spiral
49-3008 Throttle Driver, each 135B4534
766
53-0524 Parts for Indian
Indian Battery. Dry 29
amp.
VT No. Item
53-0528 Battery
49-4099 Top Clamp
Note: Do not over fill, fill to cover to
of plates only as per instruction
49-3074 provided. This battery vents
through the caps. There is NO
Battery Box and Top accept 6 amp battery inside. Warranty Leakage due over filling
Quality Reproductions. Original black finish and size for Chief including
VT No. # Item terminals. Order harness separately.
49-4017 B Front shock rubbers, pair VT No. Item
49-3069 Front mount bolt only short 49-3074 Box and Top
49-3036 D Front mount plates w/o bolts 53-0524 6V Battery for Above
49-0052 E Large hole adjuster plate, pair measures 4 5/8 x 3 1/8 x 6 5/16
49-0053 F Small hole adjuster plate, pair 49-4079 1944-47 Harness
49-0054 G Medium hole adjuster plate, pr 49-4078 1948-53 Harness
VT No. 49-3037

CLASSIC
Top End Components for Chief
Steel Gas Lines, Nuts are included. Fits 1947-53. VT No. # Item/Use
VT No. # Type 49-3037 K Chrome Valve Spring Cover Set
49-4006 A Tank Divider Strap 49-4073 N Valve Guide, Standard
Cadmium Plated Oil Lines 49-4032 C With Filter Keys, 10 pack
VT No. OEM Year/Note 49-4020 Panel Gasket VT No. OEM Year Fits
49-4031 I568016 1948-53 C & E Zinc Plated Cam Cover 49-7542 538008 1922-53 Countershaft
set I568020 Feed-Return Alu. pump Screw Sets includes breather Sport Scout 741
49-3091 I568018 1948-53 G, Sump tube and oil pump in fillister 49-7546 100225 1928-53 Generator Pulley
49-4139 40153 1935-53 Oil Return in type with washers. Early kit Sport Scout 741
Tank includes pipe plugs. Savannah Cams by Sifton
49-4121 — 1938-53 Scavenger VT No. 49-3047 for Indian Chief feature .415
Fender & Trim Indian Lapping Tools. lift and a .285 duration to be
VT No. Item VT No. Type used with stock lifters. Order
49-5004 Rear Fender 16-1700 Crankcase pinion gear and shafts sep-
49-4108 Front Trim 16-1701 Rod arately.
49-4109 Rear Tirm VT No. Year Item
49-4134 Trim Bolts 49-8550 1936-53 Cam Set without shafts
Pinion Case Bushings for Indian.
VT No. OEM Size O.D.
49-7638 504006 Std 1.817
49-7640 504006V .005 1.822
Aluminum Head Sets for Chief.
VT No. Item
V-Twin Piston and Ring Kits for Indian Chief, 74” 49-0055 Washer Set
(3.25 bore) include Hastings Ring Set with 3 compres- 49-7676 Head Bolt Kit for Chief
sion rings ( 3/32” and a 1 piece oil ring, 5/32”) and wrist 49-3056 1932-53 Chief Engine Gasket Set
pin with locks for 2 pistons. 49-3060 Cylinder Base Studs (8)
Set Ring Set Only Size 49-3009 Cylinder Base Nut Set, Zinc
Replicas for Indian. 49-7000 49-7009 STD GB Gasket
VT No. # Item 49-7001 49-7010 .010 Set for
49-4065 C Battery Cradle with Tray 49-7002 49-7011 .020 Chiefs. Kit
49-4004 D 741 Footpeg rubbers 49-7003 49-7012 .030 includes
49-3023 E Ignition Wire Conduit with 49-7004 49-7013 .040 pieces pic-
Clamp, Chrome 49-7005 49-7014 .050 tured.
49-3063 F Carb Support Bracket 49-7006 49-7016 .060 VT No.
49-3073 G Wire Conduit Bracket Indian Chief Piston Pin includes locks, pair. 49-3056
53-0514 I 6 Volt Mini Battery Gaskets for Indians.
VT No. 49-7017
49-4066 K Battery Tray only VT No. OEM Item
49-4056 L Spark Plug Guard 15-1400 91800 Valve Guide to Spring Cover
49-4122 Gen. Bearing Cover 15-1401 22B655 Chief Base Gasket with Metal
15-1404 74051-X3 Cam Cover, Chief .030
Motor Shafts. 15-1407 75378B Chief Head, Blue Teflon
VT No. OEM Years Fits 15-1410 85283-X Trans Top Cover, Chief
49-3094 41044 1933-42 Sprocket, Sport Scout 15-1413 85375A Inner Primary to Engine Chief
15-1414 85375B Inner Primary to Trans
Chum-mee for Indian Chief Flywheel Group. 15-1415 85375K Outer Primary Kit Chief
Indian Style Chum-me VT No. # OEM Item
Style Dual Seat is con- 49-8001 A 74” Flywheel Set
structed of black leather 49-8000 A 80” Flywheel Set
on a replica type ribbed 17-0939 E D200 Pinion/Sprocket Nut Lock Tab
steel seat baseplate. 17-0938 F 22B23 Crank Pin Nut Lock Tab
Fringed neo skirt is sewn 49-3086 G 39586 Pinion Shaft
on. Fits all original seat Plug fits top and side of engine,
“T’ brackets. set, zinc plated.
VT No. Item VT No. 49-7557 Traveleer Style Bags without fringe for Indian,
47-0800 Saddle include chrome mounting plates.
49-4116 Hand Rail Set VT No. 48-3182

767
Parts for Indian 12 Volt Alternator
Conversion installs
A 49-3022 B 49-3033 C 49-3048

where stock generator


fits into stock clamp.
Use stock belt 12V H 49-3017 G 49-3021 49-3078 49-3077
solid state regulator
included.
VT No. 49-0383
49-4115

49-0175 Ignition Hardware


49-0174
VT No. # Item
Replacement Parts.
49-3022 A Distributor cable clamp
VT No. Item
49-3033 B Points angle bracket
49-0174 Brake Switch
49-3048 C Points Set
49-0175 Switch Cover, Chrome
49-4114 Distributor Rotor
B Indian Handlebar Switches 49-4115 Distributor Cap
include chrome cover. 49-3021 G Distributor Advance Arm
VT No. Item 49-3017 H Lower Distributor Clamp
49-4130 Dimmer Switch (A) 49-3077 Distributor Grease Cup
A 49-4131 Horn Switch (B) 49-3078 Distributor Lock Shoulder Bolt
49-4070 D Condenser
49-4046 49-4047

Detail 49-4023
Replica 16” Indian Wheel fits front and rear on 1947-
up Chiefs. Includes correct rim with stainless large
diameter spokes and nipples with black hub.
VT No. 52-0652
(B) Taillight and Related Accessories.
(A) Indian
Indian VT No. Item
1947-53 49-4023 Complete Lamp with bracket
1935-46, Chief, 49-0926
Cast 49-4025 Lens Retainer
Stamped 49-4024 Red Glass Lens
Hub Flange Fender Accessories. 15-1614 Lens Gasket
Hub VT No. Item 49-4008 Lamp Pad
49-4046 Front Tip 49-0175 Switch Cover, Chrome
49-4047 Rear Tip 49-4049 License Plate Bracket, late
49-4138 Tip Set (includes front and rear)
7” Headlights includes 12V seal
49-0304 Polished Rack
beam unit and high beam indi-
49-0926 Chrome Rack
cator with stud type mount as
49-0951 Chrome Rack Replica
early spring fork style.
Replica Indian Shocks include VT No. Item
bushings. 33-2156 12V Complete
VT No. Finish 33-0123 12V Beam
49-4075 Black 33-0122 6V Beam
49-3032 Chrome

49-3066

A
Brake Handle
Assembly
Replica for C
16” Spoke Sets with nipples for Indians.
Indian in chrome.
VT No. Item Pattern Rim
VT No 49-3010
45-0678 1935-46 4 52-0224
45-0679 1947-53 3 52-0224 21-2011 Shift & Brake Components.
49-3065
45-0753* 1936-46 4 52-0786 VT No. Item
45-0754* 1947-53 4 52-0786 49-3065 Rod Clevis, Chrome Chrome Chief Exhausts.
45-0734 1935-46 4 52-0948 21-2011 Shift Knob VT No. # Item
*Note: To fit OE style rim. Large Nipples 49-4141 1940-53 Brake Pedal 49-4026 A Late Header Set
Indian Parts. 31-0270 Rear P Clamp 15/8”
49-3000 Indian Seat Post 36-53 49-4027 B Early 2 piece Header 1940-45
49-3001 Indian Seat Post Spring Set 49-4028 C Muffler
49-3007 Indian Large Auxiliary Seat Spring Chrome 49-3066 Iso Rear Clamp, 1 7/8”
49-3024 Indian Front Axle 1946-48
49-3025 Indian Front Axle 1950-53 Replica Ignition Switch
49-3026 Indian Front Axle Sleeve 1946-48 fits 1937-up Indian, fea-
49-3027 Indian Front Axle Sleeve 1950-53 49-0959 tures 2 keys.
49-3031 Indian Lug Bolt Set 1947-53 (6 pcs) Installed VT No. 49-0253
49-3040 Indian Small Auxiliary Set Spring
49-3042 Indian 46-53 Front Brake Shoe Spring
49-3043 Indian Auxiliary Spring Stop Replica Air Intake Snoot fits 1908-15 Indian Twin.
49-3070 Indian Front Motor Mount Only (Long) VT No. 49-0959
49-4101 38-39 Indian Chief Bars Raw

768
XL 1957-’09 INDEX
CAM............................................786-787 ENGINE CONTINUED GASKET CONTINUED
A Bushing Kit..................................786 Sprocket..............................828 Carburetor............................927-933
ADVANCE UNIT.................................901 Bushing Service........................1217 Stroker Kit...................................782 Cylinder..........................804-805
AIR CLEANER..........................918-922 Cover..............................785,787 Trim/Cover........................771-781 Engine.................................804-805
AIR FILTER....................................922 CAPS(Chrome).......................781,1276 EXHAUST...................................880-894 Exhaust.....................................894
ALLEN SCREW KIT..................781,1277 CARBURETOR...................927-933 Baffle.................................894 Gas Tank Cap..........................1144
ALTERNATOR................907-909 Adaptor...................................925 Blue Shield..................................864 Head...................................804
Conversion..................................909 Jet..........................................933 Bracket.....................885,887 List..................................1266-1271
AXLE...........................................955-956 Turbulator..............................928 Chrome Guard..........................864 Master Cylinder.........................1004
CASE..........................................782 Clamp...............................893 Oil Pump..............................806-807
B Boring Service..........................1216 End Tips......................................883 Primary...................................776
CHAIN..........................................826 Header Set...................885,889,893 Pushrod...................................789
BACKREST........................................862 Guard..........................................863 Heat Shield................................892 Rocker...........................804-805
BAFFLE.............................................894 Primary.......................................826 Muffler..........................885,891 Taillight............................1270
BATTERY....................................916-917 Tensioner....................................828 Port Replacement.....................1220 Tappet Guide...............................792
Cable..........................................916 CHARGING SYSTEM........................907 Repair...............................894 Top End................................804-805
Cover...........................................917 CHOKE CABLE.................................938 Taper Valve..................................894 GAUGE.......................................939-942
Tray............................................916 CIRCUIT BREAKER..........................914 Torque Kit....................................889 Digital.................................941
BEARING CLAMP Oil............................................954
Cam............................................785 Cable...........................................937 F Speed/Tach..................939-942
Fork/Neck....................................859 Exhaust..................................893 GENERATOR....................908-909
Pinion.........................................784 FENDER...............................864-866
Hose............................1138-1139 GRIPS.........................1033-1038
Wheel........................................957 Brace.........................................1170
Intake Manifold............................926
BELT DRIVE...............................829-830 Flat............................................1173
CLUTCH......................................820-825
Front......................864,1172-1173
H
Belt......................................829-830 Cable.......................................936
Guard...................................830,863 Light…......................1091-1097 HANDGRIP.............................1033-1038
Control(Lever)..................1002-1003
Pulley/Bolt Kit.............................829 Mud Flap...................................864 HANDLEBAR………......…................974
85-90.......................................820
BOLT LIST........................................1277 Pads(Seats)............1184-1185,1187 Control/Switch.................1002-1003
Forward Control...................832-834
BOOKS..................................1222-1225 Rear..................865-866,1174-1176 Damper................................990-991
Hub............................823-826
BRAKE.......................................835-849 Spring Fork..............................1160 End Plug...................................1038
Lever(Repair)..............................936
Banjo Bolt....................................847 Strut.......................................867 Riser.............................975,985-991
91-up.....................................821
Cable....................................840,937 Trim.................................864 HARDTAIL..........................................879
Plate....................................824-825
Caliper Front........................841-844 FILTER HEADLIGHT............................1039-1057
Rod.....................................825
Caliper Rear.........................836-837 Air................................................922 Bracket............................1056-1057
70-Earlier..............................823
Caliper Rebuild....................843-844 Fuel..................................1137-1138 Connector.................................1057
71-84.......................................822
Cover (Rear MC).........................838 Oil.......................................952-953 HID................................1053
COIL................................897,903-904
Disc......................................845-846 FLASHER............................1108 Spring Fork...............................1052
COIN HOLDER...................................984
Disc Pad......................................846 FLYWHEEL.............................782 Trim Ring...................................1049
CONNECTING ROD...........................783
Drum(Rear).................................839 Balancing.............................1219 Visor..........................1049,1098
COTTER PIN LIST............................1278
Drum Brake Front........................842 Remanufacture Service............1218 HEADS...............................................796
COUNTERSHAFT............................813
Fittings.................................847-848 FOOTBOARD...................1025-1031 Gasket.........................................804
CRANKCASE........................782,815
Forward Control...................832-834 FOOTPEG.................861,1005-1025 Remanufacture.........................1217
CRANKPIN......................................783
Hose....................................847-849 Relocation Bracket....................1024 Resurfacing Service..................1217
CRANKSHAFT............................782-786

XL
Lever(Handle)....................992-1005 Mount.....861,1008-1010,1022-1023 HEATSHIELD....................................892
Balance Service........................1219
Line.................................835,847-84 FORK.......................................851-861 HIGHWAY BAR.......................1008-1010
CUSTOMIZER KIT........771-775,777-781
Master Cyl(Rear)........................838 Boot/Cover............................858 HORN.................................1111-1115
CYLINDER..................................797-800
Master Cyl(Front).............1004-1005 Brace........................................851 Bracket....................................896
Boring Service..........................1215
Mechanical.................................840 Conversion Kit.............................853 HOSE.............................1241,1138-1139
Gasket.............................797
Pad(Shoe)...........................839-840 Damper....................................857 HUB.............................................955,957
Heads...................................796
Pedal……............................834-835 Drain Plug...................................857
Pedal Pads.................................834 D Glide..................................851-852 I
Rear…........................................839 Plug(Top)...........................856
IGNITION.........................896-905
Reservoir Cover..........................838 DASH KIT....................................942,945 Seal………………...................858
Advance Unit...............................901
Rod.............................................840 DECAL…..……....................1145-1147 Slider……...….............................855
Bracket...............................896
Rotor....................................841-846 DIAGNOSTIC...............................1239 Spring…………..…..........….......856
Circuit Breaker............................914
Spring Fork.....................1160-1163 DIPSTICK.................................949 Spring Fork......................1160-1163
Coil...............................897,903-904
Switch.........................................840 DISPLAY STAND.............................1224 Stabilizer.................................852
Condenser............................898
Tee/Tube..............................847-848 DISTRIBUTOR........................905 Stem Nut/Cover...........................854
Controller...........................905
Wheel/Brake Assembly...............839 DOWEL PIN LIST.............................1274 Stop...................................852
Cover(Points)........................902
BREATHER................................923-924 DRAIN PLUG Triple Tree.....................850,852-854
Distributor...........................905
BUSHING LIST................................1265 Fork.............................................857 Tube/Slider….......................855
Fuel Injected...............................905
Oil............................................950 FORK TUBE.......................................855
Magneto.....................................898
C Transmission...............................815 FORWARD CONTROL...............832-834
Module.................................903,905
DRESS UP KIT.............771-775,777-781 FRAME....................................874-878
CABLE Spark Plug...........................898-899
Hardtail...................................879
Battery...............................916 Switch.................................914
E Neck Kit.......................................859
Timing Plug.................................902
B ra ke. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3 7 Rolling Chassis....................876-878
C a r bu r e t o r. . . . . . . . . . . . . . . . . . . . . 9 3 4 ELECTRICAL FRONT END................................850-859
Tune Up.......................................898
Choke..............................938 Battery................................916-917 Vacuum Switch...........................905
FUEL FILTER..........................1137-1138
Clamp............................914,937 Brake..................................842,850 Wire..................................900
FUSE HOLDER..................................914
Clutch..............................936 Charging...........................907-909 INDICATOR LAMP.........1049,1109-1110
Fittings..............................936 Coil.........................................897 INSPECTION COVER........................778
Ignition................................914
G INSPECTION TAG..............................870
Oiler Boot....................................936
Shrink Wrap................................914 Regulator.............................906 GAS TANK...............943-948,1177-1182 INTAKE MANIFOLD...................925-926
Speedometer.........................937 Spark Plug..........................898-899 Cap......................946,1140-1144 EFI............................................925
Spark Plug..................................900 Starter..........................910-913 Emblem/Decal.................1145-1147
Tachometer.......................941 Terminal............................915 Filter/ShutOff..........................1137 J
Throttle.......................934-935 Wiring.........................................915 Line..................................1138-1139
JETS..................................................928
Wire Loom Clip...........................914 EMBLEM.................................1145-1147 Mount........................................946
JIFFY STAND...................................1224
Wrap..................................936 ENGINE Petcock..........................1134-1137
CALIPER.............................836-844 Bar/Guard...................................868 Sender Unit...............................1144
Case Set.....................................782 Tank/Dash Kits….......................945
K
Front..........................841-844
Rear...........................836-837 Gasket.................................804-805 GASKET...................804-805,1266-1271 KEYS...............................................1275
Rebuild........................843-844 Mount...................................895-896 Cam Cover..................................785 KICKSTAND.......................................860

769
KICKSTART................................818-820 SHIFT TOOL KIT.........................972,1221,1240
Conversion Kit.............................820 P Arm........................................831 TOOL ROLL.....................................1214
Pedal/Arms...........................819 PARTS MANUAL....................1222-1225 Cam Follower..............................815 TRANSMISSION.....................810-817
Ratchet................................818 PEGS...............................861,1006-1025 Fork..................................815 Countershaft......................813,810
KROMMETT...................................1279 PETCOCK.........................1134-1137 Lever......................................831 Door........................................815
PILLION PAD.................1184-1185,1187 Linkage/Rod…...................832-833 Drain Plug...................................810
L PINION..............................784-785 Peg.....................................831 5 Speed..............................810-811
Shaft....................................815 4 Speed..........808-809,811,814-815
LEVERS.............................992-1005 PIPES.............................880-894
SHIM LIST........................................1265 Kicker..............................829-822
Pin & Bushing...........................936 PISTON.................................797-802
SHOCK.......................................870-871 Pawl..................................815
LICENSE HOLDER................1087-1090 PLUGS
Fork(Top)...................................856 Lowering Kit................................872 TRIPLE TREE......................850,852-854
Reflectors..............................1090
Fork Drain..................................857 SHOW BIKE BOLT KIT......................781 Conversion Kit.............................853
LIFTER BASE....................................792
Magnetic............................815 SIGNAL LIGHT.......................1099-1108 Spring Fork......................1160-1163
LIFTS.........................1229,1232
Spark Plug.................................899 SIREN............................1112 Stem Nut....................................854
LIGHT
Timing............................902 SISSY BAR/PAD.......................862,1171 TUBE (Tire)......................................1158
Bar....................................1095
Transmission........................815 SKULL STUFF............................992-993 TUNE UP.............................................898
Bulbs.............................1109
SLIDER......................................855 Advance Unit...............................901
Fender..........................1110 POINTS
Conversion Kit.............................901 SOLENOID................................912 TURN SIGNAL........................1099-1108
Gasket...........................1098
Cover...................................902 SPACER LIST...................................1278 Equalizer.........................1108
Headlight….................1039-1057
SPARK PLUG.............................898-900 Flasher..................................1108
Indicator....................1109-1110 PRIMARY
Adjusters.....................................828 C ove r. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 9 8 Relocate Kit...............................1105
Marker........................1091-1097
Chain.......................................826 Helicoil Install Service...............1217
Reflector..................1090,1098
Signal.........................1099-1108 Cover/Trim…..................771-779 Wire Set......................................900 V
D e r by. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7 4 SPEEDOMETER........................938-942
Spotlamp........................1058-1063 V-TWIN CUSTOM.......................775-777
Dress Up Kits.....................771-781 Cable................................937
Tach/Speedo..........................1109 VALVE.......................792-796,798-801
Gasket.................................776 Drive Unit.................................938
Taillight.........................1064-1086 Guide......................................794
Inspect (Cover)...........................777 Mount..................................942
Turn Signal......................1099-1108 Keepers.......................................795
Outer..............................771-781 Sensor...........................938
LOCK TAB LIST...............................1275 Seal.........................................794
Screw Kit.....................................776 SPOKE...............................959
LOWERING KIT Springs...................................795
SPOOL WHEEL...............................1159
Fork.........................................856 PULLEY............................829-830 Valve Seat Service................1217
Cover..................................863 SPOTLAMP......................1058-1063
R e a r. . . . . . . . . . . . . . . . . . . . . . . . . . 8 7 2 VELOCITY STACK.............................919
Guard..........................................863 SPRING FORK….................1160-1163
LUGGAGE RACK……................862,970 VOLTAGE REGULATOR....................906
PUSHROD SPROCKET.........................827-829
Clutch.....................................823 Compensating….................828
M Countershaft..................827
W
Cover.........................................789
MAGNETO..........................................898 Engine...................................788 Cover...................................816-817 WASHER LIST........................1278,1280
MAINSHAFT..............................812-814 Drive......................................827 WHEEL..............................955-960
MANIFOLD.........................................925 R Motor......................................828 Adjustor......................................957
MANUALS..............................1222-1225 Offset......................................827 Axle.....................................955-956
MARKER LIGHT…................1091-1097 RACE Rear...............................827,829 Build/Truing Service..................1220
MASTER CYLINDER Case....................................784-786 Shaft.....................................786 Hub......................................955,957
Cover/Gasket............................838 Rod.......................................783 STARTER.............................910-911 Rim.............................................959
Front...............................1004-1005 RAIL Cover...........................................910 Spoke.....................................959
Rear............................................838 Sissybar…….............................1171 Drives.........................................913 Spool..................................1159
Rebuild......................................1005 REGISTRATION HOLDER..............1212 Housing......................................912 Truing/Build Service..................1220
MIRROR..................................1116-1132 REGULATOR..............................906 Relay...........................................911 WINDSHIELD..............................970-971
MODULE...................................903-905 RELAY.................................911 Ring Gear....................................912 WIRING......................................915
MOTOR SHOP SERVICES REPAIR MANUAL...................1222-1225 Solenoid.................................912 Handlebar............................1000
Cam Bushing Service...............1217 RINGS..................................801-803 STATOR..............................................907 Harness......................................915
Crankshaft Balance.................1219 RIMS....................................959 STRUT................................................867 Shrink Wrap...............................914
Cylinder Boring.........................1216 RISER.................................985-991 STUD LIST........................................1275 Spark Plug..................................900
Cylinder Sleeving......................1216 ROCKER SUSPENSION..........................870-872 Switch.........................................914
Flywheel Balancing...................1219 Arm.............................................790 SWING ARM......................................873 Terminal......................................915
Flywheel Remanufacture..........1218 Box.......................................780,790 SWITCH Tail Light......................................915
Fork Leg Bushing Install...........1220 Cover/Trim...........................780,790 Brake..........................................840 Tie Strap......................................915
Head Remanufacture................1217 Gasket..............................804-805 Handlebar..................1002-1003 WRIST PIN..................................801-802
Head Resurfacing....................1217 ROD Ignition........................................914
Spark Plug Helicoil Install.........1217 Brake...............................839-840 Oil Pressure................................807
Wheel Truing/Building...............1220 Connecting........................783 Repair.......................................1003
MOTORCYCLE COVER..................1245 Clutch.............................823 Vacuum.......................................905
MUD FLAP..........................................864 ROLL PIN LIST…….......….…..........1274
MUFFLER..................................885 ROLLER................................783-784 T
ROLLING CHASSIS KIT....................878
ROTOR TACHOMETER...........................939-942
N Cable/Gear................................941
Alternator..................................907
NECK CUP KIT...................................859 Brake...............................841-846 Digital..................................941
NUT LIST.................................1279-1280 Mount.......................................942
S TAILLIGHT..............................1064-1086
O Bulb/Gasket/Wire.................1086
SADDLEBAG...................................972 Derby Mount.............................1077
O-RING LIST....................................1272 SCREW LIST....................................1280 Fender.............................1078-1079
OIL SEAL LIST..............................1273-1274 Lens.................................1083,1085
Cap.............................................950 SEALANT.............................1228 Side Mount.....................1068-1077
Cooler.................................949 SEAT..............................961-969 Tombstone....................1080-1081
Cover(Tank).............................951 Rear Pad................1184-1185,1187 Vintage........................1082-1083
Dipstick...........................949 Rigid..............................1186 Wiring.................................1086
Filter........................952-953 Solo..................................1183-1210 TAPPET....................................791
Gauge.................................954 SERVICE MANUAL.…...........1222-1225 Base Cover.................................792
Line.......................807,951,1139 SHAFT Block..............................792
Oil(Quarts)…...............…........1227 Motor Sprocket....................784-786 THROTTLE...............................934-935
Pressure Gauge..........................954 Pinion.................................784-785 TIMING..................................901-903
Pump..............................806-807 Rocker Arm.................................790 TIRE...............................1148-1157
Seal List...........................1273-1274 Shift Fork.............................814-815 Tube & Repair...........................1158
Tank...................................950-951
TOOL BOX.......................................1170

770
2004-up
Rocker
42-0947 Cover Trim Box
Cover
Trim

Sprocket Cover

Customizer
Cam Cover
Trim
Kit
1991-2003 Primary Cover Trim

42-0799

Rocker
Box
Cover
Trim
Shift Lever

XL
Cam
Cover
Sprocket Cover Trim Trim

Master Cylinder Cover Brake Pedal


V-Twin Chrome Customizer Kits include chrome primary cover trim, cam cover trim, rocker box cover trim, master cylinder cover
and chrome sprocket cover. Also included is chrome brake pedal and chrome shift lever to add a finished touch. Note: 2004-up
models require purchase of primary derby cover available separately.
VT No. Item Year
42-0799 With Brake/Shift Pedal 1991-03
42-0846 Without Brake/Shift Pedal 1991-03
42-0947 Without Brake/Shift Pedal 2004-up
Left Side

1991-2003 Right Side

771
1991-2003 Primary 1994-2003 Kit
43-0235
Cover

Easy
Installation!

Chrome Outer Primary Covers available as chrome cover


only or kit which includes chrome cover, chrome allen screw
set, inspection covers and gasket.
Cover Kit OEM Year
43-0221 43-0234 25430-89 1991-93
Form Fitting Chrome Steel Covers fit over stock primary covers to mirror the contour for 43-0220 43-0235 25461-94 1994-2003
a skin tight fit. Covers are held in place by existing hardware. Installation takes less
than 10 minutes. Chrome Inspection Cover Set for 1991-93 models.
VT No. OEM Item
V-Twin Cover Trim 37-8992
37-8992 Cover Set
14-0917 O-Ring for Cover
37-8701 Screws, chrome
14-0547 O-Ring for Screws
42-0951

42-0750 Installed

42-0750 42-0678
42-0757

42-0952

42-0678 Installed

42-1031
Chrome Primary Derbys fit 1994-2003 models.
VT No. OEM Item
42-0996 42-0756 34761-94 Chain Cover Inspection
14-0917 11188 O-Rings for Above
Chrome Primary Cover Trim fully covers the existing alu- 37-8701 41191-74 Screws for Above
minum primary and is secured in place by the 5 of the existing 42-0757 34760-94 Clutch Inspection 42-0756
screws. 1994-2003 type available as cover with choice of 42-0951 Chrome Clutch Inspection E.S.
derby as listed on this page. 42-0996 requires the re-installa- 42-0952 Gold Clutch Inspection E.S. (Gold)
tion of clutch cable for installation and purchase of derby. 42-0678 Skull Clutch Inspection Cover
VT No. Year Type 42-1018 Skull Clutch Inspection Cover
42-0750 1991-2003 Full 42-1019 Flame Clutch Inspection Cover
42-0996 1994-2003 Open Derby 42-1031 USA Chrome Inspection Cover
14-0570 25463-94 O-Ring for Above
772
1994-up Engine Dress Kit

42-1023
42-0940

XL

42-0690
Die Cast Primary Covers are manufactured from a casting process. It is the Chrome Dress Kits for XL’s include all die cast
nature of parts produced from this process to have small random subsurface
imperfections that can be uncovered during the polishing process. These Allenhead Show replacement parts as pictured.
may appear as very small cosmetic imperfections after chrome plating. We Bike Kits feature VT No. Year
also do not polish in areas that are not readily visible once assembled on the
motorcycle or by polishing machines such as small depressions or tight cor- polished heads 42-1023 2006
ners. As these conditions are common in polished and chrome-plated cast- for 1994-2003 XL 42-0940 2004-05
ings, a reasonable standard of acceptability has been established to bring
you the highest quality product at an affordable price. This part meets Perma models. 42-0690 1994-03
Chrome™ cosmetic standard. The aforementioned cosmetic conditions are VT No 1013-P 42-1055 1991-93
considered reasonable for this part and are not considered warrantable.

773
04-up Primary Cover
Form Fitting Chrome Steel Covers fit over stock primary
covers to mirror the contour for a skin tight fit. Covers are
held in place by existing hardware.
Installation takes less than 10 minutes.

43-0275

Chrome Outer Primary Covers available as chrome cover


only or kit which includes chrome cover, chrome allen screw
set, inspection covers and gasket. 2004-up XL Cover Trim bolts over existing stock primary cover.
Cover Kit OEM Year Order inspection & derby cover cover separately. Clutch cable
43-0263 43-0275 25460-04 2004-05 must be removed & reinstalled for installation.
43-0287* — 25460-04 2004-05 VT No. Item
43-0285* 43-0284 25539-06 2006-up 42-0939 Cover
*Note: Perma Chrome Brand 37-1201 Screw Set
42-0713 42-0728

Snap Caps
Easy to Install!
Chrome Dome Cap
37-1505

300 Piece Assortment!


42-0967 42-1017 VT No. 37-1505
37-1502 37-1503 37-1504

Chrome Caps snap on knurled allen screws for ease of instal-


42-1033 lation. Packs of 100.
VT No. Fits
• Snap On
37-1502 1/4” • Tight Fit
37-1503 5/16” • Easy Installation
37-1504 3/8”
42-0968 37-1505 Assortment
• Universal Use

2004-up Derby Covers are chrome except 42-0713 which is


gold inlay.
VT No. Style
42-0713 Eagle Spirit
42-0728 Eagle Spirit
42-0967 Smooth
42-1017 Flame
42-1033 Maltese
42-0968 Inspection Cover

774
1986-90 Customizer Kit
43-0316
Rocker Box
Cover Trim
Primary
Cover

Left Side
Shift Lever

Cam Cover
Trim

Sprocket
Cover Master Cylinder Cover Brake Pedal Right Side
V-Twin Chrome Customizer Kits for 1986-90 XL models
includes chrome primary cover with inspection covers, cam,
rocker box, master cylinder and sprocket covers. Also included 1986-90 Chrome Show Kit includes all acorn
is chrome brake pedal and chrome shift lever to add a finished nuts for engine.
touch. Hardware for installation included. VT No. Finish
VT No. Type 7919 Chrome
43-0316 With brake/shift pedal 7919-G Gold
42-0847 Without brake/shift pedal
Die Cast Primary Covers are manufactured from a casting process. It is the nature of parts produced from this process to have small random subsurface imperfections
that can be uncovered during the polishing process. These may appear as very small cosmetic imperfections after chrome plating. We also do not polish in areas that are

XL
not readily visible once assembled on the motorcycle or by polishing machines such as small depressions or tight corners. As these conditions are common in polished
and chrome-plated castings, a reasonable standard of acceptability has been established to bring you the highest quality product at an affordable price. This part meets
Perma Chrome™ cosmetic standard. The aforementioned cosmetic conditions are considered reasonable for this part and are not considered warrantable.

Tappet Base Covers


Chrome Tappet Base Cover
is die cast one piece covering
the area from the pushrod
tube base to the cam cover.
VT No. Item
42-0444 1991-99
42-0447 2000-2003
42-0439
Chrome Lifter Bar Base
Cover. Fits 2004-up XL.
42-1171 VT No. Item
42-1171 Installed
10-0565 Base Set
2224-8 Screw Set
15-1273 Gasket &
Pushrod Tube O-Ring Kit

Chrome Tappet Block Cover


Set features contour for perfect
Chrome Cylinder Base Cover smoothes & chromes the area fit over existing stock style lifter
below the cylinder base on left side of engine. blocks, securely held in place
VT No. Year by 4 chrome allen screws sup-
42-0439 1991-03 plied. Pushrods must be
42-1171 2004-up removed for installation.
Chrome Tappet Covers fit Original design by Motoy-
1986-90, 4 pc. 42-0113 style CycleTM Accessories. 1957-85
presses onto tappet block. XLH-XLCH.
VT No. 42-0113 VT No. 42-0115

775
1986-90 43-0128

Primary Cover
37-8690

37-8991
Chrome Outer Primary
Chrome Inspection Cover Set for clutch and chain on prima- Covers available as
ry cover for 1986-90. chrome cover only or kit
VT No. U/M Style which includes chrome
37-8690 Pair Stock cover, chrome allen screw
37-8991 Pair Hex set, inspection covers and
8776-2 Each Hex gasket. Replaces 25430-86.
VT No. Item
Primary Hardware 43-0128 Cover
43-0236 Complete Kit
Screw Sets for Sportsters Primary Cover
15-0624 Gasket Kit includes
gaskets and small
parts for left side
repairs.
Stock Screw Acorn Screw Allen Screw
Primary Screw Sets for Sportsters.
Chrome Cadmium Type Years Model
9852-5 9853-5 Stock 1952-56 K
9850-5 9851-5 Stock 1957-66 XL-XLH GB No. Fits
8890-20 8891-20 Stock 1964-69 XLCH 15-0624 1967-76 XLH 1971-76 XLCH
8892-12 8893-12 Stock 1967-70 XLH 15-0625 1977-79 All James
2063-14 2064-14 Stock 1971-76 XLH-XLCH 15-0627 1980-89 All 15-0873 1977-90 XLH-XLCH
2065-13 2066-13 Stock 1977-84 XLH-XLCH 15-0674 1990 15-0874 1991-2003 All XL
9753-9 — Allen 1957-69 XLCH 15-0698 1991-2003 All 15-0881 2004-up
8785-12 — Allen 1971-76 XLCH-XLH 15-0880 2004-up
8788-11 — Allen 1977-85 XLCH-XLH
9749-11 — Allen 1986-90 XL
9767-15 — Allen 1991-93 XL
9769-17 — Allen 1994-2003 XL 15-0307
2220-24 — Allen 2004-up XL
7149-11 — Acorn 1971-76 XLH, XLCH
7631-11 — Acorn 1977-84 XLH-XLCH
8473-11 — Caps 1977-84 XLH-XLCH Primary Cover Gaskets.
8869-13 — Acorn 1986-90 Evo XL’s GB No. James OEM Fits
9768-15 — Acorn 1991-93 Evo XL’s 15-0388 — 34955-04 2004-up Primary Cover
9770-17 — Acorn 1994-2003 Evo XL’s 15-0056 — As Above Metal with foam rubber coating
— 12-0420 Pin 1977-up Dowel 15-0307 15-0913 34955-89A 1991-2003 Primary Cover
15-0647 15-1154 34955-89X 1991-2003 XL Primary Cover
with Bead (.030”)
15-0057 — As Above Metal with foam rubber coating
15-0646 15-1153 34955-75X 1977-90 XL/XR 1000 Primary
Cover with Bead (.030”)
15-0170 15-0912 34955-75 1977-90 Primary Cover
15-0058 — As Above Metal with foam rubber coating
15-0211 — 34624-77 1977-90 Footpeg Stud
15-0169 15-0911 34955-67A 1967-76 XL Primary Cover
15-0406 — As Above with Silicone Bead
15-0168 15-1042 34952-52A 1952-69 XL Primary Cover
15-1215 — 52-69 XL Primary Cover Thick
15-1540 — 34986-04 2004-up Inspection Cover
15-0190 15-1046 35169-52 1952-84 Mainshaft Plate
15-0212 15-1053 37762-52 1954-70 Clutch Cover
15-0178 15-0920 60567-36 1958-69 Inspection Cover
15-0663 — 63858-49 1971-85 Oil Level Screw

776
1971-85 Customizer Kits
V-Twin Customizer Chrome Engine Dress Up Kits for
XL’s.
1971-83 type kits include rocker box covers, primary cover
with plugs, sprocket/kicker cover and cam cover trim.
Chrome hardware is included to facilitate assembly.
VT No. Years Model Starter
43-0310 1971-76 XLCH Kick
43-0311 1971-76 XLH Kick and Electric
43-0312 1977-78 XLCH Kick
43-0313 1977-78 XLH Kick and Electric
43-0317 1979 XLH Kick and Electric
43-0314 1980 XLH Electric
43-0315 1981-83 XLH Electric
43-0318 1984-85 XLH Electric with Alternator

1971-85 Primary Cover Kits


43-0227 43-0226

43-0237 43-0238
XLH-XLCH Outer Primary Covers available as cover only. VT
No. 43-0328 fits Iron Head models with alternator in clutch
drum.
VT No. OEM Finish Fits
43-0227 34949-75A Chrome 1977-83
43-0105 34949-75A Polish 1977-83

XL
43-0328 25430-84 Chrome 1984-85 Chrome Primary Cover Kits for 1971-83 XLH-XLCH models.
43-0225 34949-71 Polish 1971-76 Kits include chrome die cast outer primary cover with bearing
43-0226 34949-71 Chrome 1971-76 installed, inspection cover, clutch adjuster cover, gasket and
chrome allen screw set.
Inspection Plugs VT No. Years Fits
43-0237 1971-76 Generator
43-0238 1977-83 Generator
43-0254 1984-85 Alternator
Hex Type 37-8999 Stock Type 37-0050
Primary Cover Chrome Caps for 1971-84. Available as sets
or each, in stock, slotted or hex design. 48-0447 48-0446
Hex Type.
Set Each Year Fits Primary Cover Inserts feature adhesive back.
37-8999 — 1971-76 Filler Cap & Clutch Adjuster VT No. Years
7600-4 1971-76 Filler Cap 48-0447 1971-76
— 7601-2 1971-76 Clutch Adjuster 48-0446 1977-84
37-8989 — 1977-84 Filler Cap & Clutch Adjuster Inserts for 1971-76 Primary are
— 7809-2 1977-84 Filler Cap chrome steel with double-stick
Chrome Stock Style. adhesive strip to fit in recess in alu-
Set Each Year Fits minum primary cover, sold each.
37-0050 — 1971-76 Filler & Clutch Adjuster VT No. 42-0609
37-7784 — 1977-84 Filler & Clutch Adjuster
1958-69 XLCH
— 37-0451 1952-70 Filler, Alloy 1958-69 Primary Cover is
— 37-0452 1952-70 Filler, Chrome
Die Cast Primary Covers are manufactured from a casting process. It is the nature constructed of
of parts produced from this process to have small random subsurface imperfec- stamped steel.
tions that can be uncovered during the polishing process. These may appear as Inspection cover
very small cosmetic imperfections after chrome plating. We also do not polish in
areas that are not readily visible once assembled on the motorcycle or by polish- included. Replaces
ing machines such as small depressions or tight corners. As these conditions are 34949-64.
common in polished and chrome-plated castings, a reasonable standard of VT No. 42-0700
acceptability has been established to bring you the highest quality product at an
affordable price. This part meets Perma-ChromeTM cosmetic standard. The afore-
mentioned cosmetic conditions are considered reasonable for this part and are
not considered warrantable.
777
Customizer Kits
42-0894
1971-76 Kick

42-0896
1977-78
Kick

42-0932 Installed
42-0932
2004-up
Electric

42-0898
1971-76
Electric

42-0680, 42-0658 42-0895

V-TwinTM Customizer Dress Up Kit fits right side on XL mod-


els. 1983-03 kits include chrome steel cam cover trim, chrome
die cast sprocket cover, chrome master cylinder cover and
hardware.1980-82 kits include chrome sprocket cover, chrome
master cylinder and cam cover trim with hardware. 1971-78 kits 42-0899
include chrome sprocket cover and cam cover trim with hard- 1977-78
ware. 2004-up kit includes chrome dress trim to fit over sprock- Electric
et and cam cover.
VT No. Year Model Type
42-0894 1971-76 Chain Kick
42-0898 1971-76 Chain Electric
42-0895 1971-76 Chain Kick & Electric
42-0896 1977-78 Chain Kick
42-0899 1977-78 Chain Electric 42-0914
42-0897 1977-78 Chain Kick & Electric 1979
Kick & Electric
42-0914 1979 Chain Kick & Electric
42-0680 1980 Chain Electric
42-0658 1981-82 Chain Electric
42-0650 1983-90 Chain Electric
42-0651 1991-2003 Belt and Chain Electric
42-0932 2004-up Belt Electric
42-0650,
Electric

42-0840 42-0843 42-0845 42-0930 42-0651


Chrome Sprocket Cover Trim fits over existing cover for XL’s
as noted.
VT No. Years
42-0840 1986-90
42-0843 1981-85
42-0845 1991-2003
42-0930 2004-up
778
42-1050 42-1051

Chrome
Trim

Customizer Dress Set features brilliant chrome


covers to fit over originals aluminum covers which
are formed to mirror the contour for a skin tight fit.
42-1052 Order derby, and points cover separately for 42-
1052 and 42-1051.
VT No, Year
42-1050 1991-03
42-1052*1991-03
42-1051 2004-up

XL
Cam Cover Trim
Chrome
42-9962 42-0110 42-9968
Steel Covers for XL!

42-9975

Cam Cover
42-0933 42-9963
Trim

Installed
on 1998
XLH

42-9975
Form Fitting Chrome Steel Covers fit over stock cam cases
on XL models. No need to remove cam case or disturb cams or
gears. Covers held in place by existing screws and related
hardware as supplied. Note: 42-9962 is kickstart only. All other
numbers are for electric start.
VT No. Fits
42-9961 1971-78
42-9962 1971-78
42-9968 1979-80
42-9963 1981-82
42-0110 1983-90
42-9975 1991-2003
42-0933 2004-up 779
1986-up
Rocker Covers

Rocker Box Top Cover & D-Ring Kit 4 Pieces.


VT No. Fits
42-0789 1986-1990
42-0946 1991-2003
42-1063 2004-up

Chrome Rocker Cover Screw Kits in acorn or allen type for


1986-up.
VT No. Type
8868-16 Acorn
8931-16 Allen
9788-24 Button Head Allen

780
Show Bike
Hardware Kits

Stock Style Hardware Kit contains all the stock engine nuts,
bolts, washers and studs for the engine in choice of chrome or
cadmium plating. Kit includes primary cover screws, lifter base
screws, timing plug, cam cover screws, cylinder base nuts and Show Kits.
washers, generator screws, head bolts and washers as Allen Chrome Gold Year
required for each application. — — 7900-G 1957-64
Chrome Cadmium Fits — — 7901-G 1965-70
8315 CHR 8315 CAD 1957-66 XLH 1017-P 7902 7902-G 1971-73
8316 CHR 8316 CAD 1957-69 XLCH 1017-P 7903 7903-G 1974-76
8317 CHR 8317 CAD 1967-70 XLH, 1970 XLCH 1016-P 7904 — 1977-84
8319 CHR 8319 CAD 1971-73 XLH-XLCH 1015-P 7919 7919-G 1986-90
8320 CHR 8320 CAD 1974-76 XLH-XLCH — 7922 — 1991-2002
8321 CHR 8321 CAD 1977-80 XLH-XLCH 1014-P — — 1991-93
8322 CHR — 1981-86 XLH 1013-P — — 1994-2003
Gardner and Wescott Allen Sets
Sportster Polished Chrome
Caps Show Bike Kits in chrome
Motor Sets include side covers,
finish.
generator, rocker box, top motor
VT No. Fits

XL
mount, lifter base and point cover.
8519 1986-90 Evo XL
8517 1984-86 Evo 4 Spd
8518 1985-86 Evo 5 Spd

VT No. Fits
37-8092 1991-up Evo XL Cam and Primary Chrome Screw Sets
37-2087 1986-up Evo XL include inspection and sprocket screws. By
37-2088 19841/2 -85 Iron Head Alternator Gardner Wescott.
37-2089 1977-841/2 Sportsters
37-2090 1971-76 Sportsters
37-2091 1957-69 XLCH
37-2092 1967-70 XLH & 1970 XLCH

VT No. Year
37-8508 1991-up
37-8509 1986-90
37-8510 1977-85
37-1201 37-1205 37-8511 1971-76

Chrome Allen Screw Sets fit 2004-up XL’s.


VT No. Fits
37-1201 Primary-Derby
37-1202 Timing Cover
2226-4 Sprocket Cover
37-1204 Tappet Blocks
37-1205 Rocker Box

781
Crank Case Sets

S&S Evo Stock


Bore
Crankcase Set
available for
1986-90 and S.T.D. Engine Case Set
1991-2003 Evo Models feature:
applications. 1986-90 application requires 1991-up five speed • 100” Thicker than Stock Walls
transmission, clutch, alternator, primary cover and flywheel • Built-in Windage Tray, reduces Flywheel Drag
assembly. 1991-up application requires 1986-90 three piece • 6 Bolt/Line Bored Trap Door
• Double Flywheel Scrapers
style pushrod covers and 1986-90 oil filter housing. Cases are
• Case Bolts included
supplied with all necessary hardware for crankcase assembly. • 1986-90 XL 4-Speed
Cylinder studs, main bearing race, cam bearings and transmis- VT No. 10-0036
sion bearings are all installed and each set of cases include Rear Engine Case Studs. Set of 3.
heavy duty transmission access door. VT No. OEM Years
VT No. Fits 12-1151 24817-52 1952-81
10-3113 1986-90 12-1150 24825-82 1982-90
10-3114 1991-2003
Chrome Motor Case Allen Bolts fasten engine case halves.
8610-1 A B 9402-1
37-9393 1957-76 2075-8 1991-2003
2067-8 1957-76 37-9101 1991-2003
2068-10 1977-90 2217-8 2004-up
A. Timing Plug fits all Sportster timing plug holes and oil tanks. 37-9102 1977-90
VT No. Finish 9878-13 Case Bolts
8610-1 Chrome Motor Case Bolt Kit includes the necessary
8611-1 Cadmium hardware to bolt together the motor cases of
8612-1 Black oxide the years listed in cad plated finish.
B. Allen Style Plug use on all 1970-up replaces 720. VT No. Fits
9402-1 Chrome 9878-13 1957-76
9403-1 Cadmium 9879-31 1977-90
37-9206 Chrome by GW
9960-1 Chrome (O.S.)
Flywheels
10-1508 S&S 74” 1972-85 XL Stroker Complete Flywheel Assembly is shipped
Kit includes 4 5/8” flywheels complete, assembled and trued with shafts.
and rod assembly. Assembled VT No. OEM Fits Type
and balanced. Order pistons 10-1009 23900-57A 57-76 XL S&S
separate. 10-1130 As Above Motorshop Ready
VT No. Year 10-1010 23900-75 77-80 XL S&S
10-1508 1972-76 10-1131 As Above Motorshop Ready
10-1509 1977-81 10-1014 23900-75B 81-85 XL S&S
10-1510 1982-85 10-1132 As Above Motorshop Ready
10-1022* 1972-76 10-1040 23905-89A 88-99 XL 883 OE
10-1024* 1982-85 91-99 XL 1200
*Note: Includes pistons 10-1116 23905-00 00-03 OE
S&S 3700 Series Forged XL 33/16” bore piston sets. Include 10-1117 23905-04 04-up OE
rings, wrist pins and retainers. 9:1 compression ratio. Truett and Osborn Flywheel Sets feature
VT No Size original weight right and left sides.
11-0840 .010 VT No. Fits
11-0841 .020 10-1012 1957-80
11-0842 .030 10-1030 1981-85

782
V-TwinTM Replica Stock Replacement
Rod Sets include new rods, crank pin,
nuts, cages & standard rollers fitted &
Rod Assembly
assembled. Piston pin bushings are
installed and honed for stock wrist pin.
VT No. OEM Years
10-0176 24275-57 1957-80
10-0196 24275-80 1981-85
10-0142 24275-86A 1986-99
10-0881 2000-03 10-0179
10-0882 2004-up
S&S Genuine Rods are heavy duty replacement rod sets
included wrist pin bushings, rod races, matched rods, pins,
rollers-cages, & nuts, for stock or stroker use. Use “Heavy Duty”
Sifton 3-Hole Crank Pin Kit or “Supreme” which is recommended for drag strip applications.
includes 3-hole crank pin, rod Heavy Duty Supreme Fits
races, standard rod rollers, and 10-0179 10-0191 1957-81 XL
retainers. 10-0180 10-0194 1981-85 XL
VT No. Years 10-0187 — 1986-99 XL-EV 883-1200
10-2572 1954-E81
10-2573 L1981-86 Crank
10-0550 Pins
Crank Pins are made of 8620 steel with .062 heat treated
penetration. Also available are Eastern Super Type .120 heat
Rod Bearing Sets With Set of 3 Cages fitted with treatment.
standard size Torrington rollers for connecting rods. The Years OEM Jims Eastern V-Twin Accel
cage material is noted. 3 Hole 3-Hole 3-Hole 3-Hole
VT No. OEM Cage Year 1954-81 23960-54 10-8359 10-0550 10-0552 —
10-0140 24370-52B Alloy 1952-86 L1981-99 23960-80A 10-8361 10-0192 10-1210 10-8312
10-2557 24354-87A Steel 1987-99 Connecting Rod Race Sets made

XL
Crank Pin Lock Kits include 2 nuts, 2 from 52100 steel & hardened. Fits
locks & mount screws. Nuts and locks are 1957-up.
also available separately. Fits 1954-81. VT No. 10-0137
VT No. 10-0183
Crank Pin Nut Sets. Wrist Pin Bushings are available in bronze
Eastern Jims OEM Fits replica type or Sifton Ampco 45 for all XL’s.
12-0522 12-0604 23967-54A 1954-E81 Replica type sold in pairs. Sifton type sold
12-0565 12-0600 23901-81 L1981-99 each.
Crank Pin Nut Lock Plate. Fits 1957-80.
VT No. 17-0914 Size VT No. Type
Alloy Cage Connecting Rod Roller Sets for STD 10-0760 Replica
1957-99 XL’s. STD 10-0766 Sifton
Size 1957-E86 .002 10-0761 Replica
STD 10-0160 .005 10-0762 Replica
.0002o/s 10-0161 .010 10-0763 Replica
.0004o/s 10-0162 Crank Pin Flywheel
.0006o/s 10-0163
.0008o/s 10-0164 Washers
.001o/s 10-0165
.002o/s 10-0166
Crank Pin Flywheel Washers sold in pairs.
.003o/s 10-0167
Inside OEM Type Fits Size
100 Quantity Pack Only. 10-1150 6506 Bronze L1979-86 STD
Size Long OEM Short OEM 10-1149 6506B Bronze 1971-99 .005 O.S.
STD 12-4561 9150A 12-4553 9441A 10-1167 6508 Bronze 1987-99 STD
.0002 12-4562 9152A 12-4554 9442A 10-1151 23972-57 Steel 1957-71 .072
.0004 12-4563 9154A 12-4555 9443A 10-1273 23972-57A Bronze 1957-71 .073 w/Fly cut
.0006 12-4564 9156A 12-4556 9444A 10-1164 23972-72 Bronze 1972-E79 .062
.0008 12-4565 9158A 12-4557 9445A 10-1168 23972-72 Bronze 1972-E79 .005 O.S.
.001 12-4566 9160A 12-4558 9446A 10-1285 23972-72A Bronze 1972-E79 .060 w/Fly cut
.002 12-4567 12-4559
.003 12-4568 12-4560
783
Pinion & Shaft 10-0404

Hardware
Sprocket & Pinion Shaft Key. Sold in 10 pk.
Pinion Shafts. Precision ground for fit.
Jims Eastern V-Twin Item Year OEM
Replaces 23985-12. Fits 1954-81.
10-8330 10-0404 — 1957-76 24005-57
VT No. 12-0200
10-8353 10-0405 10-0431 With Race 1977-E81 24008-75A
Nut, Sprocket and Pinion Shaft Taper End. 10-8354 10-0399 — With Race L1981-85 24005-80
Eastern OEM Fits U/M — 10-2531 — Race Only 1977-84 24009-77
12-0531 8011 1954-80 5 pk — — 12-0321 Bearing 1977-84 24648-77
12-0516 23902-81 1981-85 5 pk — — 12-0380 Bearing 1985-86 —
Pinion Shaft Gears. White is largest,
Lock Plate, Sprocket & Pinion Shaft. brown is the smallest. (*) Denotes
Sold in 10 pk. Motorshop Brand.
VT No. OEM Fits 1952-76 1977-85 1991-99
17-0913 24016-36A 1957-80 XL 24011-37
17-0917 24018-72 1972-81 BT STD 12-1394* — —
Nut, Pinion Shaft Gear End. STD 12-1473 — —
Eastern OEM Fits White — — 12-1469
12-0536 7913 1977-90 Yellow — — 12-1471
12-0577 7916A 1991-up Red — 12-1468
Pinion Bearing Sets for right side Blue — — 12-1467
includes rollers and cages. Washers and Green — 12-1385 12-1470
snap rings included when required except Black — — —
where *noted. Brown — 12-1381 —
XL Cam Gear Kits
VT No. Year Item include bushings for #1,
10-2536 1954-76 Kit 2, 3 and 4. Cams. STD
12-0403 1954-76 Cage size.Fits 1957-90.
10-2537 1977-84 Cage VT No. 10-0711
10-0711
Bearing Only
12-0321 1977-86
10-2531 1977-84 Race for above
12-0380 1985-86 With race
1987-up Pinion Bearings.
VT No. OEM Item
10-8530 8881 Outer Race 10-8265 10-8266 10-8267
12-0946 11177 Retaining Ring Cam Bushing Kit.
10-1279 24647-87 Blue Bearing Assembly VT No. Year
10-1280 24650-87 Red Bearing Assembly 10-1281
10-8265 1986-90
10-1283 24658-87 Inner Ring 10-8266 1977-85
10-1281 24659-87 White/Grey Bearing Assembly 10-8267 1957-77
10-1282 24660-87 Green Bearing Assembly 10-8273 1991-96 10-8273
Case Race machined and ground to factory
specifications.

Genuine Torrington Bearing Set.


4 piece set for XLS 1957-85
10-8283
Pinion Right Side Case Race
Jims Eastern Size Year Cam Thrustwashers for 1958-up.
10-0252 10-0200 STD 1954-76 VT No. 17-0921
— 10-0201 .002 1954-76
10-0253 10-0202 .005 1954-76 Motor Shop Cam Cover
10-0254 10-0203 .010 1954-76 Bushing Service will
— 12-0250 10 pk 1954-76 Set Screw install new bushings in
— 10-0755 STD 1986 right side case and cam
— 10-8530 STD 1987-up cover for 1957-up XL
— 10-8531 .002 1987-up models.
— 10-8534 .005 1987-up VT No. 60-0131

784
Pinion Parts

12-0315

VT No. # OEM Description Year VT No. # OEM Description Year


12-1184 1 275 Pin Bushing 1954-90 10-8538 23 25588-91 Bushing #2 Cam 1991-up
12-1173 2 333 Pin, Strainer 1952-76 10-0712 24 25593-57 Bushing Pinion 1957-76
12-1172 3 375 Pin, Casing 1957-76 10-2544 As Above .005 O/S 1957-76
12-0705 4 6769 Shims Cams .007 1952-85 10-0713 24 25593-74 Bushing Pinion 1977-up
12-0706 6770 As Above .005 1952-85 10-2545 24 As Above .005 O/S 1977-up
12-0716 6771 As Above .015 1952-85 10-0715 25 25597-57 Bushing Idler 1952-85
12-0717 5 6773 Shim #2 Cam .005 1952-85 10-2546 25 As Above .005 O/S 1952-85

XL
12-0718 6775 As Above .010 1952-85 10-2499 26 25787-57 Stud, Idler Gear 1957-85
12-1258 6778 As Above .015 1952-85 15-0217 27 25811-11 Washer, Idler Gear 1957-85
12-0315 6 9057 Bearing Cam 1952-90 10-0197 26+27 Idler Stud Kit 1957-85
10-2552 6 25598-91 Bushing Cam 1991-up 15-0155 29 32591-70 Gasket, 2 Hole 1970-79
14-0500 7 11100 O-Ring Block 1952-85 15-0156 32591-80 Gasket, 4 Hole 1980-95
14-0501 7A 11101 O-Ring Pushrod 1979-85 32-0051 30 32601-78 Stud, Ignition 1972-79
15-0116 7B 17955-36 Cork, Pushrod (12) 1952-E79 12-1451 31 25776-57 Idler Gear 1957-84
14-0100 8 11124 Seal, Cam Cover 1957-up 13-0106 32 25287-37 Breather Spring 1957-62
10-0502 10 18508-52B Cam Follower STD 1957-86 12-1400 33 25517-71 Tach Drive Gear 1971-80
10-0503 — Cam Follower .005 O/S 1957-86 12-1290 32A 25265-63 Breather Deflector 1963-78
10-2536 11 Pinion Bearing Kit 1954-76 12-0421 34 26818-37 Oil Pump Drive Gear 1957-76
10-1154 11B 24692-54 Washer 1954-76 12-1380 34 26318-75 Oil Pump Drive Gear 1977-87
12-0913 11C 24701-54 Ret. Ring 1954-76 12-1377 34 26318-88A Oil Pump Drive Gear 1988-up
12-0321 11D 24648-77 Bearing 1977-84 17-0519 41 62375-57 Vent Hose Fitting 1970-up
10-2531 11G 24009-77 Race 1977-84 12-0215 42 11219 Oil Pump Drive Key 1988-99
12-0380 11H Bearing w/Race 1985-86 12-0213 43 11204
17-0918 11E 7044A Lock 1979-up Rear Intake Key Cam Cover Gaskets.
12-0536 11F 7913 Nut 1977-90 1980-85 GB No. James OEM Fits
12-0577 11F 7916A Nut 1991-up 15-0339 15-0214 24978-57 1957-81 Oil Strainer
10-0517 12 18554-57 Tappet Adjusters 1957-85 15-0121 15-0121 15-1078 25224-52A 1954-E81 Cam Cover
10-0522 13 18607-57A Tappet Block (Jims) 1957-85 15-0124 15-0931 25263-81 1982-85 Cam Cover
10-0182 13 18607-57A Tappet Block Set 1957-85 15-0245 15-0932 25263-86 1986-90 Cam Cover
12-1394 14 24011-37 Pinion Gear 1957-76 — 15-1255 As Above W/Silicone Bead
12-1473 14 24011-37 Pinion Gear 1957-76 15-0308 — — 1991-99 Cam Cover
Note: 14 24059-74 Pinion Gear 1977-up — 15-1256 As Above W/Silicone Bead
See Chart — 15-0933 25263-90A 2000-up Cam Cover
12-1151 15 24817-52 Stud (3) Casing 1954-81 15-0385 15-1223 25263-00 2000-up Cam Cvr w/Bead
12-1150 15 24825-82 Stud (3) Casing 1982-up Quick Change Cam Gear Gasket & Seal Kit fits XL &
34-0571 16 24827-66A Stud/Intake Block 1965-72 Evo motors, includes both cork and quad seals for
40-0121 16A 24912-52A Breather Pipe Chr. 1954-82 pushrods to fit all year range.
12-1512 17 24975-37 Oil Stainer 1954-72 GB No. Year GB No. Year
15-0339 18 24978-57 Gasket, Strainer 1954-76 15-0752 1957-81 15-0755 1991-99
12-1511 19 25075-55 Breather Valve 1952-76 15-0753 1982-85 15-1265 2000-03
15-0121 20 25224-52 Gasket, Cam Cover 1952-80 15-0754 1986-90 15-1266 2004-up
15-0124 25263-84 Gasket, Cam Cover 1981-85
Cam Cover Screws for Sportster
15-0245 25263-86 Gasket, Cam Cover 1986-90
Chrome Chrome Cad Chrome Year
17-0921 21 25551-58 Cam Thrust Plate 1958-90
Acorn Allen Stock Stock
10-0709 22 25586-37 Bushing Cam 1952-up
— — 8895-9 8894-9 1954-70
10-2540 22 As Above .005 O/S 1952-up
7150-8 8783-8 2062-8 2061-8 1971-84
10-0710 23 25588-57 Bushing #2 Cam 1952-90
8865-11 9751-11 — — 1986-2003
10-2541 23 As Above .005 O/S 1952-90
— 37-1202 — — 2004-up
— 2222-11 — — 2004-up
785
Sprocket Shaft Motor Sprocket Nut Lock Plate is con-
structed of aluminum. Plate is held in place
by 2 hex bolts which are threaded into the
12-0322 Left Crankcase Bearing by stock non-compensating sprocket. Fits
Timken. Factory assembled with 1967-90.
correct spacer for proper end play. VT No. 17-0944
VT No. OEM Fits Sprocket Shafts fit as listed. Machined and
12-0322 24729-52 1954-76 hardened to factory specifications.
12-0323 24729-74 1977-2003 Note: S&S Shafts fit S&S wheels only
12-0763 24604-00C 2004-up Jims Eastern S&S VT No. Years OEM
Left Crankcase Bearing and Race 10-8319 10-0420 10-0457 10-0590 1957-76 24000-57
Only. Two Required. Order snap ring and the correct spacer 10-8320 10-0421 10-0458 — 1977-E81 24000-75
separately. Replaces 48302-85. Fits 1991-96 10-8321 10-0434 10-0458 — L1981-85 24000-80
VT No. 12-0422 10-0459 — 1991-up
Motor Sprocket Nuts.
VT No. OEM Years Item
12-0502 8025 1957-69 Nut 10-0467
12-0505 40387-70 1970-88 Nut
12-0505 12-0149 7652 1989-up Nut
17-0944 — 1967-90 Lock for Nut
10-0460 40240-89 1989-up Spacer

Sprocket Shaft Hardware Sprocket Shaft Hardware.


Timken Bearing Spacer Shims available in 5
VT No. # OEM Year Item
packs.1977-up Sportster.
12-0912 A 24701-52 1952-76 Ret Ring
12-0322 B 24729-52 1952-76 Timken Bearing
VT No. OEM Size
VT No. OEM Size 12-0323 B 24729-74 1977-up Timken Bearing
10-1260 9142 .100
10-1265 9147 .110 12-0989 ACD Kit 1952-76 Spacer Kit
10-1261 9143 .102
10-1266 9148 .112 12-0990 ACD Kit 1977-90 Spacer Kit
10-1262 9144 .104
10-1267 9149 .114 10-0470 C 24781-54 1954-76 Spacer, ea
10-1263 9145 .106
10-1268 9155 .098 10-0460 C 40240-89 1991-01 Spacer
10-1264 9146 .108
12-0983 9119A Ret. Ring, 10pk 10-0467 C 40254-02 2002-up Spacer
14-0118 D 35151-52A 1954-E76 Seal, 5 pk
14-0119 D 35151-74 1977-up Seal, 5 pk
12-1511 E 25075-55 1957-76 Oil Transfer Valve
12-0713 F 1952-76 Shim .003
12-0714 F 1977-up Shim .003

Sifton Cams for


XLH-XLCH

Sifton Cam Set features PB + configuration, 4 piece set.


VT No. Years Timing Duration Duration Max TDC Fits
@.053 @.020 Lift
10-0662 1971-80 43/31 254 298 .410 .208 Bolt In Street Cam
For More Power.
10-0661 1981-84 43/31 254 298 .410 .208 No Head Work Required and Cam be used with
stock springs
Sifton 205 Minus Minus Titan Cam Set. They will produce excellent results in well aspirated or very large motors. Timing is taken at .053 of the lift off the low spot
on the heel of the cam at the tappets. Tappet clearance is zero to .002.
VT No. Years Titan Cam Degrees @ .053 Valve Lift Spring Info
Opens Closes Total TDC Travel To Free
Coil Bind Travel
10-0628 1971-80 Inlet 33° 55° .436 .220 .475 .500
10-0666 1981-84 Exhaust 52° 25° .436 .194 .475 .500

786
XLH-XLCH Cams

HIGH PERFORMANCE AND DRAGSTER CAMS


VT No. Year Grind Timing Duration Duration Max TDC Fits
@ .053 @ .020 Lift Lift
10-4010 1957-70 P 34/40 254 294 .400 .200 4/1 Kit consists of exhaust cams only for use
10-4014 1971-80 PB+4/1 43/31 254 298 .410 .192 with Stock P intakes. Bolt-in power for
10-4020* 1981-84 PB+4/1 Sportsters with no head work, 2 piece set.
10-4025 1984-85 w/alternator
10-4040 1957-70 PB+ 34/40 254 298 .410 .208 Fits Sportster with P or Q cams, bolt-in more
10-4045 1971-80 43/31 254 298 .410 .208 power with great street grind. No head work
10-4050* 1981-84 needed, more power through RPM range with
10-4055 1984-85 w/alternator stock springs. To 7000 RPM.
10-4075 1957-70 Y 35/47 262 310 .425 .206 Street 900/1000 Biggest cam available for no
10-4080 1971-80 53/29 262 310 .425 .182 head work installation. Some 1982 engines
10-4085* 1981-84 may require spring spacing. Stock springs are
10-4090 1984-85 w/alternator OK. Great mid and upper end power.
10-4105 1957-70 R5 33/41 254 306 .445 .209 Street Drags modified 900/1000 motors and
10-4110 1971-80 43/31 254 306 .445 .200 small strokers. Big boost in torque over stock
10-4115* 1981-84 cams (2000/7500 RPM). Stock springs are OK,
10-4120 1984-85 w/alternator but head set up required.
10-4135 1957-70 X 35/55 270 314 .450 .210 Street Drags for stroker motors to 76”. More
10-4140 1971-80 57/33 270 314 .450 .206 mid range and upper end power. Lower lift
10-4145* 1981-84 results in easier installation in 1977 and later
10-4150 1984-85 w/alternator engines with extended pinion bearing housing.
Stock springs recommended.
Note: 1981-84 Cam Gear Kit differs from 1971-80 only on the #4 Cam which does not have a tachometer drive gear.
Tachometer Gear 25517-71 is available separately as VT No. 12-1400
1986-up 883-1100-1200 XL ENGINE CAM KITS
— — Stock 02/41 223 270 .458 .094 Listed for comparison
41/02 223 270 .458 .094 Note: 1985-87 exhaust cam lift is .414
10-8120 1986-90 V2 16/44 240 290 .465 .180 Bolt-in cams for Stock 883, 1100 or 1200. More
10-8125 1991-99 N2 46/18 244 290 .440 .155 duration and lift means extra power thru RPM
10-8122 2000-up range. Stock springs & hydraulic lifters
recommended. 2000 to 6000 RPM.
10-8140 1986-90 V4 30/46 256 296 .490 .216 Street/Drags: Stock or modified 883/1100/1200.
10-8145 1991-99 N4 52/24 256 296 .490 .189 Slightly higher idle speed but stock springs and

XL
10-8123 2000-up hydraulic lifters recommended.
RPM range: 2500 to 6500.
10-8180 1986-90 V8 32/44 256 296 .490 .226 Modified 1100-1200, stroked 883’s with stock
10-8185 1991-99 N8 56/28 264 302 .500 .212 springs and hydraulic lifters. Great mid-range
10-8124 2000-up power: 2000-6000 RPM.
10-8160 1986-90 V6 34/50 264 302 .500 .241 Modified 1200’s to 80” and/or high comp.
10-8165 1991-99 N6 56/28 264 302 .500 .212 pistons. Same intake as N8 but more exhaust
10-8128 2000-up duration. Stock springs and hydraulic lifters
recommended. RPM range: 2500-6500.

10-0533 Cam Cover for XL’s include bushings installed.


Chrome Polish Year Brand 43-0450
10-0554 10-0555 1991-2003 VT
10-0533 — 1991-2003 OE
10-0563 10-0564 2004-up VT

10-0560 10-0559 43-0457

10-0558
Polished Cam Covers include bushings for cams and have
Chrome Right Side Cam Cover/Sprocket Cover Set for XL’s
cutout for starter motor.
includes both pieces with gasket and chrome allen screws for
VT No. Year
assembly.
10-0559 1971-76
VT No. Year
10-0558 1977-80
43-0450 1991-2003
10-0560 1981-85
43-0457 2004-up
8783-8 Screw Set
787
Tappet Kits &
Pushrod Sets
Stock Solid Alloy
Lifter Kit includes lifters
with adjuster screw,
pushrods and lifter
blocks. Fits 1957-84.
VT No. 11-0588 11-0817

Sifton Tappet Kits include roller tappets and adjustable


pushrod set. on hydraulic types.
VT No. Year Type
10-0821 1957-85 Solid
Sifton Quick Install 10-0822 1986-90 Hydraulic
Pushrod Sets are 10-0823 1986-90 Solid
designed to be installed 10-0817 1991-99 Hydraulic
without removal of rocker 10-0818 2000-up Hydraulic
boxes or cylinder heads. Andrews Pushrods
Precision made from 4130 available in chrome
chromemoly tubing. moly steel or aluminum,
VT No. Years adjustable of fixed type
11-9546 1986-90 as noted. All are stock
11-9544 1991-up diameter, so there is no
Sifton Pushrod Sets are cover interference.
constructed of aluminum
alloy with heat treated
11-9703
steel ends. Fits 1957-85.
Sifton Colony
11-9529 7123-4 VT No. Andrews Fits Style
11-9867 292020 1986-90 Adjustable Aluminum
11-9868 292909 1986-90 Adjustable Moly
11-9869 292025 1991-up Fixed Aluminum
11-9870 292095 1991-up Fixed Moly
11-9529 11-9952 292030 1991-up Adjustable Aluminum
11-9953 292085 1991-up Adjustable Moly
11-9874 292040 1957-85 Fixed Moly
Solid Pushrod Kits include 4 alloy
11-9876 292060 1957-85 Fixed Aluminum
pushrods and adapters to convert stock
hydraulic lifters to solid. Fits 1986-up 883- Tapered Adjustable
1200 Sportster. Pushrods are manufactured
VT No. Years from 4130 steel with hardened
11-9547 1986-90 adjusters and ball ends.
11-9538 1991-2003 Designed to be installed with-
11-1964 2004-up out removing gas tank or
camshaft cover. Set of four for solid or hydraulic lifter.
VT No. Year
11-9703 1984-90
11-0574* 1991-up
*Note: Requires the use of VT No. 11-0935 pushrod covers.
Crane Adjustable Pushrods
made from 3/8” aircraft grade
seamless 4130 chromemoly
Sifton Taper-Rod Pushrod Set is constructed of chrome-moly steel tubing and heat treated to
extruded tapered tubing fits 1991-up XL’s. Order Andrews Cam 128,000 psi tensile strength for
Set separately. a stronger and lighter than stock
VT No. Item Year pushrod. Style adjuster helps
11-9544 Pushrod Set 1991-up minimize the effects of poor
10-8160* Cam Set 1986-90 pushrod geometry found in
10-8165* Cam Set 1991-99 stock pushrods, 3/8” diameter eliminates pushrod “rub” com-
10-8128* Cam Set 2000-up pletely. Set contains 2 intake and exhaust pushrods. These are
*Note: Modified 1200’s to 80” and/or high comp. pistons. Stock not time saver type. 1991-up.
springs and hydraulic lifters recommended. RPM range: 2500- VT No. 7132-65
6500.

788
11-0905
Pushrod Cover Sets

11-0944

Billet Pushrod Cover and Mount Base Set allows adjustable


covers to be used on 1991-2003.
VT No. Item
11-0944 Complete Kit
14-4171 Lifter Base Seal Kit
Pushrod Cover Components fit 1957-85.
Colony V-Twin Item Fits
7507-20 11-0929 Upper Kit 1957-85
11-0933 9887-20 — Upper Kit 1986-90
— 11-0916 Clip Only (4 pc) 1957-85
— 11-0932 Clip Only (4 pc) 1986-89
7808-4 — Inner Tube 1957-78
— 11-0908 Inner Tube 1979-85

XL
7822-12 11-0923 Lower 1957-78
11-0935 — 11-0936 Lower 1979-85
7134-8 — Lower, Ribbed 1957-85

14-0971

Quad Cork O-Ring

14-0671

11-0941,11-1965

Pushrod Cover Cork-Seal Kits include enough pieces to seal


4 complete pushrod covers on years listed. Available in cork,
OEM-type Quad, or Buna-N machined rubber seals.
James GB No. Type Fits
14-0668 15-0626 Cork 1957-79
14-0670 14-0953 Quad 1979-84
11-1205
— 14-0971 Rubber 1957-79, Blue Silicone
Chrome Pushrod Cover Kits include all pieces and seals. 14-0671 14-0951 Rubber 1986-89
VT No. Years 14-0672 14-0952 Rubber 1991-up XL 883 1200 Evo
11-0905 1957-E79 — 8729-12 Rubber 1957-79 (Colony)
11-0937 L1979-85 Pushrod Tube Seals.
11-0933 1985-89 VT No. OEM Type Years
11-0935 1990-2003 14-0501 11101 Lower 79-85
2253-36 2004-up 14-0512 11132 Middle 79-90
11-1205 2004-up 14-0550 11145 Lower 86-90
11-0930 Adapts 11-0933 to 1990-up 14-0532 11157 Upper 84-90
11-0941 1990-2003 1 piece design 14-0912 11190 Upper 91-up
11-1965 2004-up 1 piece design 14-0935 17944-89 Lower 91-03

789
Rocker Sifton Rocker Arm Seals
are machined of nylon to
replace rubber
Rocker Shaft
End Cap Kit
for Sportster
Arm O-rings on 1957-85 mod-
els.
as replica type
with hex caps
8224-8
11-9512 VT No. 14-0148 for left side.
VT No. Year Finish Nut Type
2019-8* 1957-84 Chrome Slot
11-9511 2020-8* 1957-84 Cadmium Slot
Rocker Arms include bushings installed. 8222-8 1957-70 Chrome Slot
VT No. OEM Type Brand 8223-8 1957-70 Cadmium Slot
1986-up Ev 8224-8 1971-84 Chrome Allen
11-9507 17360-83 R. Ex, F. In. OE Rocker Arm Spacer and Shims. 8225-8 1971-84 Cadmium Allen
11-9511 17360-83 As Above. Sifton VT No. OEM Item Qty *Note: Feature 1/2 x 20 thread to be used
11-9508 17375-83 F. Ex, R. In. OE 12-2116 17451-57 Shim 10 pk on later type rocker shafts.
11-9512 17375-83 As Above Sifton 13-0100 17483-57 Springs 10 pk Chrome Allen
1957-85 14-0501 11101 O-Ring 10 pk Rocker Shaft
11-0522 17394-57A F. Ex VT 14-0905 11101X O-Ring, O.S. 100 pk Plugs. Set of 4. Fit
11-0523 17395-57A R. Ex VT Rocker Arm Shims fit 1957- 1971-84 XL models.
11-0524 17396-57A F. In VT 85. Includes sockets
11-0525 17397-57A R. In VT VT No. Size and cups.
11-1066 Set with shafts VT 12-0704 .005 VT No. 37-0025
12-0710 .007 Rocker Box Bolts for both
12-0715 .015 heads, includes washers.
Available in stock hex type, acorn or allen.
Colony VT No. Year Finish Type
9829-28 — 1957-76 Chrome Hex
9830-28 — 1957-76 Cadmium Hex
Rocker Arm Shaft. Rocker Arm Bushings replace 17428-57. 7136-14 — 1957-76 Chrome Acorn
VT No. OEM U/M Brand Use on 1957-up models. 8 pieces. 8789-28 — 1957-76 Chrome Allen
Fits 1957-85 VT No. Type 9831-28 37-93951977-85 Chrome Hex
11-0518 17435-57A Ea Sifton 10-0700 Stock Split type 9832-28 — 1977-85 Cadmium Hex
11-0541 As Above Ea Jims 10-2106 As Above, Sifton 8790-28 — 1977-85 Chrome Allen
Fits 1986-up 10-8546 Fits Jims & Crane Arms
11-0571 17611-83 Set of 4 Sifton
11-0576 17611-83 Set of 4 Jims
11-0814 17611-83 Ea .005 O.SSifton

Rocker Shaft End Nut Kit includes 4


acorn or cap style nuts and washers for
replacing
VT No. # Type Finish
8400-8 A Cap Chrome
Rocker Arm and Shaft Kit by Sifton fits 8401-8 A Cap Cadmium
Sifton Rocker Arm and Shaft Kit fits
1986-up models. Includes (2) 17375-83 8730-8 B Acorn Chrome
1957-84 XL Iron Head Models and
rocker arm, (2) 17360-83 rocker arm and 12-1193 B Washers 6466W, 20 pk
includes 4 rocker arms with bushings
(4) 17611-83 shafts. installed, 4 shafts, shims, spacers, chrome 8614-4
VT No. 11-0572 replica end caps and nuts.
VT No. 11-0820
11-0677
7142-4 Rocker Shaft End Caps provide ease of
installation with ample clearance between
gas tank.
VT No. Finish
1957-85 XL Rocker Box available with Chrome Rocker Shaft End Plugs. 8614-4 Chrome
polished or chrome finish for Iron Head Installation or removal is much easier 8615-4 Cadmium
Sportster. than original slotted part. Packaged 4 per 8616-4 Black Oxide
VT No. Finish Note set.
11-0677 Chrome Set Bare VT No. Fits
11-0855 Polish Set Bare 7142-4 1971-84
11-0078 Chrome Set Assembled 7143-4 1957-70

790
Lightning Tappet Assemblies.
Complete units precision machined and
drilled for early motors. Holes allow bet-
Tappet
ter lubrication in valve train. Screws
included. Fits 1957-85.
Solid Tappet Assembly
Big Axle Standard
VT No.
10-0514 STD
Size
Solid Tappet
assembly
Assemblies
installed. Jims
include roller
does not include
for 1957-85
10-0515 .005
10-0527 .010 adjuster screws or nuts where necessary.
Jims available with Big Axle Roller
Assembly. Fit 1957-85.
Big Axle
Jims Eastern Size
10-0542 37-8866 10-0632 10-0502 STD
10-0784
Tappet Adjusting Screws & Nuts. 10-0633 10-0503 .005
— 10-0524 .010 Sifton Solid Tappet Assembly Sets of 4,
VT No. Qty Year Item feature centrifical surface fine grinding and
10-0542 Kit 1957-85 — 10-0451 .015
— 10-0452 .020 max-axle precision fit rollers and pins.
10-0517 4 pk 1957-85Screw Solid units include adjuster screws & lock
12-0523 10 pk 1936-52Split Nuts Tappet Roller
Repair Kit includes nuts. Fit 1957-85.
8780-4 4 pk 1936-52Split Nut VT No. Size
4 pins and 4 roller
assemblies.for 10-0784 STD
12-0524 10-8541 10-0774 .005
1957-85 XL.
10-0775 .010
VT No. Brand
Replacement Nuts fit each brand of 10-0520 VT Solid Lifter Kit
pushrods or tappets. 10-8541 Torrington includes 4 standard
8780-4 Colony 5/16 x 24 4 pk 12-1179 Pins Only, 10 pack tappets with
37-8866 V-Twin 5/16 x 32 4 pk adjusters and 4 lifter
12-0524 Eastern 5/16 x 24 10 pk blocks.
VT No. 10-0474
1986-90
Evo Hy-RevTM
Hydraulic by V-
Thunder fea-

XL
tures a unique
anti-pump up
race retainer, designed to replace the
normal clip so as to precisely limit travel
of the plunger during operation, this
10-1802 10-1806 Evo Solid Tappets can only be used with allows the valve train to perform more like
Tappet Assemblies include roller adjustable pushrods. Jims brand sold a mechanical stern allowing higher RPM
assembly installed. Jims does not include each. SiftonTM sold in set of 4. operation with quiet and precision of
adjuster screws or nuts where necessary. Jims SiftonTM Size Years/Fits hydraulics. Fits 1991-99.
Jims available with Conventional or Big 10-0636 10-8256 STD 1986-90 VT No. U/M
Axle Roller Assembly. Sold each. 10-0637 10-8257 .005 As Above 10-8280 Each
Big Axle 10-8352 10-8258 .010 As Above 10-8281 4
Jims Size Fits/Type 10-8370 10-8376 STD 1991-up V-Thunder Tappet Assembly.
1986-90 Pushrod Sets for Above. VT No. U/M
10-0657 STD Hydro Solid 11-9546 1986-90 10-7390 Ea
10-0658 .002 Hydro Solid 11-9544 1991-up 10-7391 Set (4)
10-0659 .005 Hydro Solid
1991-99
10-8277* STD Hydraulic (OE)
10-8276 STD Power Glide
10-2534
10-1803 STD Hydro Solid
10-8282 .005 Power Glide
2000-up
Tappet Roller Repair Kit includes 4 pins
10-1802 STD Hydro Solid
and 4 roller assemblies.
10-0812* STD Stock (OE)
VT No. Year/Model Brand
10-1806 STD Power Glide
10-2534 1986-99 Evo XL VT
*Note: OE type
10-0529 1986-99 Evo XL Crane

791
Replica Valves

SiftonTM SiftonTM SiftonTM V-TwinTM V-TwinTM V-TwinTM V-TwinTM


Model & Year Type OEM Stainless Nitrate Steel Nitrate Chrome Stainless Stainless
Steel Steel Steel Steel Steel Steel
Nitrate
Ironhead Sportster Intake 18070-58 — — 11-0608 — — 11-0619 11-9654
1958-69 Exhaust 18080-58A 11-1129 11-1107 11-0662 11-0617 11-0631 11-0622 11-9658
Ironhead Intake 18070-70 11-1131 11-1106 11-0665 11-0609 11-0628 11-0620 11-9655
Sportster Exhaust 18080-58A 11-1129 11-1107 11-0662 11-0617 11-0631 11-0622 11-9658
1970-85 Exhaust 1
/8" O.S. — — — 11-9646 — — —
Ironhead
Sportster "R" Exhaust 18080-58R — — — — 11-0669 — —
1 5/8"
1970-85 Exhaust 18080-70R — — 11-0676 11-0618 — 11-0623 —
1 3/4"
Note: All XL Valves with an "R" after OEM part number denote racing stem lengths, they are
.080" longer than the stock valves. All "R" type valves have a tulip shape head for maximum
flow. Valve face diameters are also larger which require a larger seat ground in the head.
Evo 883cc Intake 18031-86 — 11-1109 — 11-0671 — — —
1986-2003 Exhaust 18030-86 — — — — — — —
Evo 1100-1200 Intake 18023-87 — 11-1111 — 11-0667 — — —
1986-2003 Exhaust 18024-87 — 11-1112 — — — — —

792
Valves by Rowe or Precision Machining (Kibblewhite). Intake valves are made
of 8645 heat treated valve steel and the exhaust valves are made of
21-2N heat treated non-magnetic stainless steel. These valves are
and available with the following stems and heads:

(1) Roller Burnished Stem: Roller burnishing smooths the finest grind finish (16 microinch) to a 4 microinch.
(2) Melonite, Special Black Stem: This is a heat treating process developed and patented in Germany. Gives
the valve a Black Smokey look. Very hard and slippery. Currently being used on O.E.M. valves available in
Rowe or Black Diamond brands.
(3) Titanium Nitride Gold Coated Stem: Absolutely top of the line. Extremely hard and slippery. Gold in color,
known by the scientific abbreviation TiN, this is the same coating used on Carbide cutters for high heat appli-
cations.
(4) Razor Back by Kibble White are one piece forged EV-8 stainless steel, fully CNC machined with hard
chrome stems.
(5) Rowe Pro: Forged one piece stainless steel valve precision CNC machined. Features special black melonite
finish, swirl polished tulip area and heat treated water tip.
ROWE VALVES Kibblewhite
Forged & Shot Peened Head Fully Machined Head Stainless
Model Melonite Melonite Titanium Rowe
and Application Roller Special Special Nitride Pro Black Razor
Year Burnish Black Black Gold Coat (4) DiamondTM Back
Oversize Valve Seats can be used with Stem (1) Stem (2) Stem (2) Stem (3) (5)
unleaded gas.Replacement size is actual Ironhead Intake
18070-58 — — — — — 11-6003 11-6079
size of seat supplied by V-Twin Number. Sportster Exhaust
1958-1969 18080-58A 11-6033 11-6040 — 11-0804 — 11-6010 11-6080
Stock size is noted as reference only. Intake
Ironhead 18027-80 11-6034 11-6041 — — — 11-6004 11-6081
Intake
Sportster 1/16” O.S.
VT No. Fits Stock Size — — — — — 11-6107 —
1970-1984 Exhaust
11-0642 1957-69 1.690 Port Size 18033-80 11-6033 11-6040 — 11-0804 — 11-6010 11-6080
1/16” O.S.
Replacement Size 2 x 1.687 x 9/32” — — — — — 11-6108 —
11-0643 1970-85 1.650 Port Size Ironhead Intake — — — — — 11-6006 11-6082
Replacement Size 2 1/16” x 1.687 x 9/32” Sportster XLR
Exhaust — — — — — 11-6013 11-6083
1970-85
11-0787 1986-up 1.815 x 1.398 x .384 Evolution Intake
18031-86 — — — 11-6068 11-6109 11-6091 —
Replacement Size 36.5mm x 47mm x 883cc Exhaust
10mm 1986-2003 18030-86 — — — 11-6069 11-6110 11-6092 —
Intake
Evolution — — — — — 11-6005 —
Exhaust 1100cc
18023-86
Exhaust

XL
11-0659 1957-85 1.405 Port Size 1986 only 18024-86 11-0798 — — — — 11-6012 —
11-0789 1986-up 1.579 x 1.107 x .340 Evolution Intake
18023-87 — — 11-6065 11-6070 — 11-6093 —
Replacement Size 1 3/16” x 1 5/8” x 3/8” 1100cc 1200cc Exhaust
1987-2003 18024-87 — — 11-6066 11-6071 — 11-6094 —
Evolution Intake
18053-04 — — 11-6115 — — — —
883cc Exhaust
2004-up 18059-04 — — 11-6116 — — — —
Evolution Intake
18690-02 — — 11-6117 — — — —
1200cc Exhaust
2004-up 18691-02 — — 11-6118 — — — —
Intake
Conversion — — — — 11-6072 —
883 to 1200 Exhaust
Evolution
— — — — — 11-6073 —

Manley Stainless Valve machined from 1-piece forging with a


swirl polished finish & chrome plated stem. Sold pairs.
VT No. Type Head Dia. Stem Dia. OEM One Piece
1970-1985
11-9000 Exh. 19/16 stock .3385 stock 18080-58A
Note: Flatter head shape for street use.
Valves
11-9032 is stock length from factory.
Note: Steep tulip shape head for maximum flow on high rpm
engines.
11-9032* Int. 115/16 stock .309 stock 18080-70 883 Evolution 1986-2003
*Note: 11-9003 is length of the “R” valves which is .080 longer 11-9083 Exh. 1.345 stock .3095 stock 18030-86
than 11-9032. 11-9080 Int. 1.585 stock .3105 stock 18031-86
1958-1969 1200 Evolution 1988-2003
11-9000 Exh. 19/16 stock .3385 stock 18080-58A 11-6093 Int. 1.715 stock .3105 stock 18023-87
11-9034 Int. 113/16 stock .309 stock 18070-58

793
Valve Guides Size V-Twin
Cast Iron
Rowe
Cast Iron
Rowe
Ampco 45
Intake Exhaust Intake Exhaust Intake Exhaust
1957-82
STD 11-0718 11-0722 11-9820 11-9824 11-1905 11-1909
+.001 11-0719 11-0723 11-9821 11-9826 11-1906 11-1910
+.002 11-0720 11-0724 11-9822 11-9827 11-1907 11-1911
+.003 11-0721 11-0725 11-9823 11-9828 11-1908 11-1912
+.004 11-0687 11-0686 — — — —
1983-85
STD — — — — 11-1913 11-1916
+.001 — — — — 11-1914 11-1917
+.002 — — — — 11-1915 11-1918
+.003 — — — — 11-1924 11-1925
Rowe Unhoned Cast Iron Valve Guides
Size Precision Precision Precision
Intake and Exhaust Guide is the same unless noted.
Bronzonium Ampco 45 Cast Iron
1983-up 1983-up 1957-82 1957-82
Intake Exhaust Intake Exhaust Intake Exhaust
Size Intake Exhaust Intake Exhaust
1957-82 STD 11-2144 11-2145 11-2154 11-2155
STD — — 11-1024 11-1029 11-1034 11-1039 .001 11-2146 11-2147 11-2156 11-2157
+.001 — — 11-1025 11-1030 11-1035 11-1040 .002 11-2148 11-2149 11-2158 11-2159
+.002 — — 11-1026 11-1031 11-1036 11-1041 .003 11-2150 11-2151 11-2160 11-2161
+.003 11-0767 11-0771 11-1027 11-1032 11-1037 11-1042 .004 11-2152 11-2153 11-2162 11-2163
+.004 11-0685 11-0684 11-1028 11-1033 11-1038 11-1043 Top Dia. .531 .531 .531 .531
Seal# 14-0143 14-0144 14-0143 14-0144
Overall 1.73 1.86 1.73 1.86
Length *For High Lift Cams

Size Rowe Rowe Precision Manley Precision Machine Precision Machine


Cast Iron Ampco 45 Bronzonium Bronze Prs Ampco 45 Cast Iron
In/Ex In/Ex In/Ex In/Ex In/Ex In/Ex
Evo Sportster
STD 11-9813 11-1895 — — 11-1019 11-1014
+.001 11-9814 11-1896 — — 11-1020 11-1015
+.002 11-9815 11-1897 11-0762 11-9109 11-1021 11-1016
+.003 11-9816 — — — 11-1022 11-1017
+.004 11-9817 11-1898 — — 11-1023 11-1018
+.006 11-9818 11-1899 — — — —
+.008 11-9819 — — — — —

Valve Seals 14-0143 14-0143

Valve Stem Oil Seal Kits include 4 pieces


of proper guide seal and installation tool for
XL’s. Tool sold separately.

Valve Stem Seals in 10 packs for years listed. Installation tools


VT No. Fits and plastic 10 pack sleeves available separately.
16-1745 1985-up Kit VT No. Fits Mfg. No. Size
16-0405 1957-84 Kit 14-0143 In XL 1957-85 1404 5/16”
16-0134 1957-84 Tool, White 14-0144 EX, XL 1957-85 1405 11/32”
16-1746 1984-up Tool, Red 14-0164 EV 883-1200 1400 5/16”
16-1751 Sleeve 5/16
V-Twin OEM List use OEM Parts Book to locate fac- 16-1752 Sleeve 11/32
tory number, than go to the V-Twin Cross Reference.
Installation Tools
VT No. 48-0011
16-0134 1957-84 XL Tool
16-1746 1984-up XL Tool Only

794
Sifton XL Lower Valve Collar and
Seal Kit for all 1957-85 models. Kit Sifton Valve
includes four special lower collars
machined to accept K-line style seals. Spring Kits
Two intake seals and two exhaust Sifton
seals. Top of guide must still be 13-2080
Lightweight
machined to accept seals. Seal instal- Valve Spring
lation tool included. Kits include
VT No. 11-0821 springs, keepers,
Sifton Lightweight Valve Spring retainer, and
13-2210 Kits include springs, keepers, retain- lower collars
er, and lower collars unless noted. unless noted.
Fits 1970-84 XL for 160 lb seat pres-
sure, up to .460” valve travel. Hard-
anodized aluminum retainers. May
require “R” model valve to achieve All Evolution XL
installed height. VT No. Type
VT No. 13-2210 13-2080 170-180 lb seat pressure, up to .600” valve travel.
With Titanium retainers.
11-9608 13-2085 170-180 lb seat pressure, up to .600” valve travel.
With Heat treated steel retainers.
13-2093 170-180 lb seat pressure, up to .600” valve travel.
With Hard anodized aluminum retainers.
13-2140 170-210 lb seat pressure, up to .800” valve travel
With Titanium retainers.
Sportster .500” Lift Kit except Evolution 13-2142 170-210 lb seat pressure, up to .800” valve travel.
Combined Coil Recommended With Heat treated steel retainers.
VT No. Loads Bind Cam Lift Sifton Valve Spring Set for High Lift Cams
11-9609 85 @ 1.310 .790 Stock-.490 can be used with stock retainers and lower
.500 @ .820
The above .490 lift kit features stock OD springs, interference fit to reduce har- collars.
monics and control spring surge. No machining required for installation. Springs VT No. Fits
have 20% more pressure than stock. Use with stock lift cams to .490. Supplied
with steel top collars. Uses stock lower collars.
13-2090 1985-90 up to .600” valve lift
13-2215 1970-84 stock replacement
13-9211 Valve Spring Kits. Includes all

XL
springs, collars and keepers nec- Sifton Valve Spring Keeper Sets.
essary for each application. Keepers are CNC machined and then
VT No. Year Spring Only heat treated.
13-9211 1957-81 13-0102 VT No. Fits
13-9199 1981-83 13-9175 11-2096 1986-up
13-9207 1983-85 13-0104 11-2096 11-4276 1957-84 includes retainer
13-9196 1986-01 Valve Keeper Keys Split type Packaged
and sold in four pairs per package enough
13-9211 for one engine.

1957-85 1986-2001
11-0514 V-Twin 11-9610 Manley
11-9614 Manley 11-0805 V-Twin
Andrews Valve Gear fits 1957-85. 12-9952 Crane (155)
VT No Andrews Item 12-9953 Crane (175)
11-9881 277160 Low Profile provide .060” more spring 11-0806
11-0811
travel, 4 piece Set
XL Evo 1986-2001
13-9251 294150 Hi-Lift Springs .550+ No machining
required, use with 11-9880

Steel Valve Collars. Precision Machined and heat treated.


Black oxide finish.
VT No. OEM Use Year Model
11-0806 18220-57 Lower 1957-E81 900 & 1000
11-0807 18220-81 Lower 1981-E83 900 & 1000
11-0808 18220-83 Lower L1983-85 900 & 1000
11-0809 18221-57B Upper 1957-84 900 & 1000
11-0810 18222-83 Lower 1986-01 883 & 1100& 1200
11-0811 18219-83 Upper 1986-01 883-1100-1200

795
Heads and Hardware Chrome 12 Point Head Bolt Set
includes 8 washers and 8 head
bolts for 1986-99 models.
Components
for One Head
VT No. Finish
37-9019 Chrome
37-8141 Zinc

37-9370

37-8141

37-9265
Edelbrock “1200” Performer RPM Power Package for 1991-
2003 XL models includes all of the necessary components to
upgrade your existing 883 or 1200 Sportster. The kit includes
Head Bolts and Hardware Kits for 1986-up XL Models for one
head. black finish assembled cylinder heads, .590 lift cams, 10.3:1
VT No. # OEM Item compression pistons, adjustable pushrods and gasket set. Also
37-9370 — Hardware Kit (Includes D, E and G) available as head set only.
37-8990 E 16478-85A Head bolt, Chrome, 8 pk VT No. Item
F 16480-85A Screw set 1986-92 XL 10-0877 Head Complete Set
2011-8 E As Above Colony
F 11-0851 Head Set Only
2012-8 E 16478-85A Head Bolt Chrome, 8 pk Black Stock Style Heads
F 16480-92 Screw Set 1993-up XL include seats and guides
9507-8 G 16832-86A Colony Stud Ev, 1986-up XL installed. OE brand.1986-2003
37-9260 G As Above Sifton 1200cc XL Heads
37-8935 H 16573-83 Insert, 8 pk
12-1187 I 16715-83 Ex. Stud, 5 pk VT No. OEM Type
14-0516 J 26432-76 O Ring, 10 pk 10-0060 16688-90A Front
37-9075 D 16482-85 Washer L1985-92, Zinc, 4 pk 10-0061 16698-90A Rear
2018-8 D As Above Colony Zinc, 8 pc 10-0060
37-9265 D As Above Chrome, 8 pc
2017-8 D As Above Chrome, 8 pc
Chrome Dome Cap Kit
Head Bolts
9000-4

8944-16 9001-4 installed on bike


Head Bolts, Head Nut and Washer Kits are the highest
quality available. Machined from high strength steel and hard- Headbolt Covers fit over 12 point
ened to original factory specifications to prevent stretching. All 9110-9 headbolts on
bolts feature rolled threads for superior strength and fit. 1973-85 XL Sportster, 1986-up
Cad Chrome Fits Type Evo 883-1100-1200 Sportster. Evo styles include 4 pieces for
8945-16 8944-16 1957-72 Hex left side only 1973-85 Sportster kits include 8 covers. Styles
— 9747-16 As Above Allen include hex acorn or cap with a gold or chrome plated finish.
9212-16 9211-16 1973-85 12 point Allen wrench included.
— 9748-16 As Above Allen Chrome Gold Model Finish Style
Head Bolt Washer Kit fits 1957-85 Sportster models. 9000-4 9001-4 1986-99 Evo Acorn
8170-10 8488-10 9002-4 — 1986-99 Evo Cap
37-9131 Chrome Head Bolt 9110-9 9111-9 1973-85 XLH Acorn
37-9131 Installed 9112-9 — 1973-85 XLH Cap
Covers fit 1986-
2003 XL. 1986-up Head Bolt &
VT No. Type Spark Plug Covers are
37-9131 Grooved die cast and chrome
37-8799 Smooth plated to cover entire
head bolt area and
spark plug base. Held in
37-8799 place by rubber boots
on spark plug wires. Fits 883-1200 XL models.
VT No. 42-0741
796
11-2607 1957-85 Cast
Iron Cylinder &
Piston Kits
Cylinder and Piston Kits are honed and pre-fitted
with pistons and Hastings Rings. They are ready to
run and will require break-in as suggested in the
appropriate shop manual. Sold in pairs for stock
stroke only. Order gasket set separately.

Cylinders & Hardware


Cylinders are for stock bore, stock stroke and compression.
Must be honed to standard size for proper fit.
Front Rear OEM Year CC
11-0482 11-0492 16464-58 1957-71 900
11-0488 11-0489 16464-72 1972 1000
11-0504 11-0505 16464-73A 1973-85 1000
Base Nut Wrench for 1957-85.
VT No. 16-0108

VT No. VT No.
9:1 10:1 Wiseco Year CC
C 11-2605 — 1957-71 900
B
11-2606 — 1972-E73 1000
11-2607 11-2617 L1973-85 1000

XL
A
Cylinder Base Studs feature heat
Cylinder Base Nuts for 1957-84. treating and interference thread at
Chrome Cad Parkerized # Type/Fits Cylinder Base. Sets of 8.
7018-16 — — B 1957-84, Acorn
7623-8 — — C 1957-84 XLR type, VT No. OEM Year
7624-8 — — As above, Black Oxide 8858-8 16830-72 1972-85
8438-16 — — 1957-84, Cap 12-2102 16830-54 1954-71
8106-16 8107-16 9624-16 A Stock Hex 12-2103 16830-72 1972-85

15-1126 15-0106

Factory Type Studs for stock applications.


VT No. OEM Fits
15-1534 12-2117 24751-75 1975-up Right XL, Front Peg
12-0552 24752-75 1975-85 XL Left Foot Peg
12-2118 24752-86 1986-up XL Left Foot Peg
12-2111 24811-59A 1965-72 Starter
Cylinder Base Gaskets.
12-1151 24817-52 1952-81 XL Right Case
GB No. James OEM Fits
8814-15 24819-52 1954-76 XL Oil Pump Set
15-0105 15-0982 16774-57 1957-71 Front & Rear, 900cc
12-1150 24825-82 1982-up XL Right Case
15-0106 15-0983 16774-72 1972-85 Front & Rear, 1000cc
18-3123 37584-67 1952-70 XL Clutch Hub
15-1126 — As Above Metal w/Seal
12-1186 40018-77 1977-up XL Adj Shoe, ea
Coating and Bead
8813-4 45840-48 1949-76 Glide Leg, pr
15-1287 15-1121 167774-86AC 1986-2000 with seal coating
8826-6 45998-73 1977 up Glide Leg, pr
15-0235 15-0984 16774-86D 1986-2000 Black
72341-48 1973-up FX Leg Stud, pr
15-1534 — 16789-04 2004-up Black

797
9.5:1 883-1200 Big Bore Cylinder Kit
Big Bore kits on this Page Do Not Require Any Machining!
No Head Work Necessary
Each kit includes
• 2 Pre-Fit Cylinders with pistons and matching Hastings
Piston Rings
• 2 Head Gaskets
• 2 Base Gaskets 11-0473
• 9.5:1 Compression
11-0595

1200cc XL Conversion Cylinder and Piston Set includes 2 sil-


ver finished cylinders or black wrinkle with milled edge fin cylin-
ders with fitted Wiseco or Sifton moly 9:5:1 reverse dome piston
and ring set with base and head gasket included. Order Rocker
Box Gasket Set separately.
VT No. Item Type Finish Years
11-0473 Cylinder/Piston Kit Wiseco Silver 1986-03
11-0355 Cylinder Piston Kit Wiseco Black 1986-03
We recommend use of adjustable pushrods with installation of Big Bore Kits 11-0595 Cylinder/Piston Kit Sifton Moly Black 1986-03
11-0551 Cylinder/Piston Kit Sifton Moly Silver 1986-03
11-1104 Cylinder/Piston Kit Sifton Silver 1986-03
11-9885 11-1105 Cylinder/Piston Kit Sifton Black 1986-03
11-0346 Cylinder Piston Kit Wiseco Silver 2004-up
11-0347 Cylinder Piston Kit Wiseco Black 2004-up

11-1700

11-1680

Piston Sets available separately.


VT No. Item Brand
11-9885 Piston Set Only Wiseco
11-1680 Piston Set Only Sifton
11-1700 Piston Set .005 Sifton Moly

Power Stroke Hone

Kwik-way Boring Bar


Precision Fit!

798
Big Bore kits on this Page Do Not Require Any Machining!

No Head Work Necessary


Each kit includes
• 2 Pre-Fit Cylinders with pistons and matching Hastings Piston
Rings
• 2 Head Gaskets
• 2 Base Gaskets
10:1 883-1200 Big
• 10:1 Compression
Bore Conversion
Cylinder Kit
1200cc XL Conversion Cylinder and Piston Set includes 2 sil-
ver finished cylinders or black wrinkle with milled edge fin cylin-
ders with fitted Wiseco 10:1 piston and ring set with base and
head gasket included.
VT No. Finish Fits
11-0565 Silver 1986-2003
11-0589 Black 1986-2003
11-0336 Silver 2004-up
11-0337 Black 2004-up

The Sifton cylinders have a very thick, large O.D., “cast in” liner
which has been proven to be an important factor to maintain
thermal stability which is the ability to retain the important cylin-
der bore dimension through repeated heat cycles.

Gasket Kits

XL
Collapsible Pushrod
Cover Kits
11-0944 11-1205

14-0931

Collapsible Pushrod Cover Sets allow for ease of pushrod


change or adjustment.
VT No. Year
11-0944 1991-2003 15-0317
11-1205 2004-up
Rocker Cover Gasket Kits for Evo include upper and lower
gaskets in Cork or Molded O-Ring type with bolt seals and
washers for both heads.
James GB OEM Type Fits
15-0862 — 17030-89 O-Ring 86-90 883-1100-1200
— 15-0317 17030-86R Cork 86-90 883-1100-1200
15-0863 14-0931 17030-91 O-Ring 91-up 883-1200

799
Replica Cylinders for 1986-up XL’s
Each kit includes 2 Pre-Fit Cylinders with pistons and match-
ing Hastings Piston Rings, 2 Head Gaskets, 2 Base Gaskets
and Wrist Pins.

11-1203

11-0342
11-0344 11-0343
Cylinders for Evolution XL Models sold each. Cylinders sold
without pistons and are not honed for final fit.
VT No. OEM Model Finish Years
11-0341 16446-86A 883 Silver 1986-03
11-0343 16447-88 1200 Black Wrinkle 1988-03
11-0344 16447-88 1200 Silver 1988-03
11-0342 16447-88 1200 Silver 1988-03
11-0334 16463-04 1200 Silver 2004-up
11-0335 16463-04 1200 Black Wrinkle 2004-up

11-2609
Motor Shop 1200cc Cylinder Sets include Wiseco fitted piston
and ring sets to be used with 1200cc heads only. Fits 1988-03
1200cc as stock replacement on 1200cc only. Can not be used
as Big Bore Kit for 883 models.
VT No. Finish Ratio
11-1200 Black 9:1
11-1201 Silver 9:1
11-1202 Black 10.5:1
11-1203 Silver 10.5:1
Sifton Evo XL Piston Oil Supply
Squirter reduces cylinder temperature
and engine damage by cooling pistons
Replica EV XL Cylinder and Piston Sets are pre-fitted with with extra oil supply. Increases horse-
cast pistons and Hastings Rings. power by reducing friction between piston and cylinder wall. Note:
VT No. Size Finish Fits Engine must be unassembled for installation.
11-2608 883cc Silver 1986-03 VT No. Fits Type
11-2609 1200cc Silver 1988-03 12-0140 1986-99 Front or Rear
11-2626 1200cc Black 1988-03 12-0142 2000-2003 Rear
12-0143 2000-2003 Front

Big Bore Kits *Machining Required*


79” Sidewinder 11-0251
Kits 1986-2003
Cylinders

XL 1200CC Piston Kit includes 2 pistons, rings, locks, pins &


necessary gaskets for 1986-87 XL 1100 and 1986-88 XL 883,
883 models REQUIRE EXTENSIVE HEAD WORK using tem-
S&S 79” Sidewinder Kit for Evo XL model 883, 1100, 1200 plate included in kit, replaces 16140-87, 25629-88.
models. Cylinders with forged pistons include rings, pins, and VT No. Kit
gaskets. Fits 1986-2003. Note: Crank case and heads require 11-0251 Complete top end kit
chamber modification which will determine compression 15-0664 Gasket update kit for 1990-03 XL
ratio.
VT No. 11-0067

800
Forged Piston Kits
Wiseco High Performance Forged Piston Sets include 2 pis-
tons that are forged from a high Silicone alloy, 2 ring sets
11-9885 (either Wiseco XC or Hastings X style), 2 wrist pins and 4 cir-
clips. Wiseco rings sold per piston.
1972-84 1000 Sportster 10:1 Compression 33/16” Bore. Piston Kits include Hastings
X Ring.
STD .010 .020 .030 .040
Piston Kit 11-9720 11-9721 11-9722 11-9723 11-9724
Wiseco Rings 11-9748 11-9749 11-9750 11-9751 11-9752
883 XL Evo Overbore to 1200cc Rev Dome 8.5:1 Compression 31/2” Bore.
S&S Button Style Keepers control Piston Kits include Hastings X Ring.
wristpin end play which varies with STD .010 .020
bore size. Button style keepers must Piston Kit 11-9945 11-9942 11-9943 — —
be fully supported by wrist pin hole. Wiseco Rings 11-9759 11-9762 11-9760 — —
Sold in pairs. 3 3/16” Bore STD to 883 XL Evo Overbore to 1200cc — Rev. Dome 9.5:1 Compression 3 / ” Bore. Piston
1
2

+.070 Aluminum Kits include Wiseco XC Ring.


VT No. 11-2170 .007 .017 .027 .037 .047
Piston Kit — — — — 11-9719
Wiseco Rings — — 11-9772 11-9863 11-9775
Piston Kits include Hastings X Ring Pack.
STD .010 .020 .030 .040
Piston Kit 11-9885 11-9886 11-9887 11-9888 11-9889
Wiseco Replacement Circlips fit all
Wiseco Rings 11-9759 11-9762 11-9760 11-9764 11-9765
Wiseco pistons, available in pairs.
VT No. Bore 883 XL Overbore to 1200cc Rev Dome 10:1 Compression 3 / ” Bore
1
2

Piston Kit includes Hastings X-Ring Pack.


11-9779 3 3/16”
STD .010 .020
Piston Kit 11-9846 11-9847 11-9848
Wiseco Rings 11-9759 11-9762 11-9760

XL
1200 XL Evo Flat Top 9:1 Compression. Piston Kits include Wiseco XC Ring.
Wiseco Replacement Wrist Pins .017 .027 .037 .047
are sold each. Piston Kit — — — 11-9861
VT No. Bore Size Type Wiseco Rings — 11-9772 11-9863 11-9775
11-9776 3 3/16” & 3 7/16” Piston Kits include Hastings X Ring Pack.
11-9852 3 1/2” 883 Evo STD .010 .020 .030 .040
Piston Kit 11-9890 11-9891 11-9892 11-9893 11-9894
Wiseco Rings 11-9759 11-9762 11-9760 11-9764 11-9765
1200 XL Evo 10.5:1 Compression.
Piston Kits include Hastings X-Ring Pack
STD .010 .020 .030 .040
Piston Kit 11-9913 11-9914 11-9915 11-9916 11-9917
Wiseco Rings 11-9759 11-9762 11-9760 11-9764 11-9765

Note: For our Product Descriptions “XL” denotes for Sportster models (including XLH, XLCH, XLS).
Remove material Sifton Evo Rocker Box Breather Upgrade Kit
here to achieve
Install Slobber Stopper in this hole. correct alignment includes tap, drill bit, breather tubes and
Tap threads in this hole using tap
supplied in kit
instructions. Fits 1992-up.
VT No. 16-0916

11-1682 11-1684 11-1683 11-1685


Umbrella valve
replace during
reassembly
Drain Hole Enlarge
with drill bit supplied
in kit
Rocker
Cover OE Breather Valves, sold each.
Spacer Underside of outer rocker box
cover Front Rear Year
11-1682 11-1683 2004-07
11-1684 11-1685 2007-up
801
V-Twin Piston Kits

V-Twin Piston Kits include 2 Cast Alloy Pistons, Genuine Over 100,000 Kits Sold Since 1978!
Hastings 3-Piece Ring Set, 2 Wrist Pins and 4 Circlips.

Piston Sets use 22588-78 Pin Lock, VT No. 12-0929


COMP STD 9:1 STD 9:1 LC 8.4:1 STD STD STD
900cc XL 1000cc XL 1000cc XL 883cu V2 1100cc V2 1200cc V2 11-0869
Dia. 3” Bore 3 /16” Bore
3
3 /16” Bore
3
Evolution Evolution Evolution
STD 11-0200 11-0208 11-0300 11-0241 11-0246 11-9761
.005 — — — 11-0242 11-0247 — Wrist Pin and Lock Kit.
VT No. OEM Year/Model
.010 11-0201 11-0209 11-0301 11-0243 11-0248 11-9767 11-0869 22719-52 57-85 XL
.020 11-0202 11-0210 11-0302 11-0244 11-0249 11-9768 11-0872 22719-85 86-03 883 XL
.030 11-0203 11-0211 11-0303 11-0245 11-0250 11-9769 11-0873 22765-88 88-03 1200 XL
.040 11-0204 11-0212 11-0304 11-0440 11-0441 11-9712
.050 11-0205 11-0213 11-0305 — — —
12-0929 12-0949
.060 11-0206 11-0214 11-0306 — — —
.070 11-0207 11-0215 11-0430 — — — Wrist Pin Locks, 10 packs.
12-0929 22588-78 78-85
12-0949 22589-83 86-up

The Keith Black 390 Hypereutectic alloy is cast in a permanent


steel mold which makes it possible to build a light weight piston that KB
makes more power, runs quietly, uses less fuel and lasts longer than PERFORMANCE PISTONS
any other type of piston being made today. We can now forget about
running loose, noisy, oil-burning pistons. The low heat transfer of the 11-2240
alloy keeps the skirts cool so piston expansion is minimal.
The KB piston will make maximum power at 2 to 4 degrees less total
timing than conventional pistons. All KB pistons sets are supplied
with Hastings Moly Ring sets.
Engine 1000cc 1200cc 1200cc 883 to1200cc
Sportster Evolution Evolution Conversion
Model XLH-XLCH XL XL 1988-up XL
Years 1972-85 1988-up w/High Cams 1986-up
C.I.D. 61” 74” 74” 74”
Bore 3.188” 3.498” 3.498” 3.498”
Stroke 3.812” 3.812” 3.812” 3.812”
Head Type Dome Flat Top Flat Top Dish
Cyl Height 5.330” 4.650” 4.650 4.650”
Comp. Ratio 9.0:1 9.0:1 9.0:1 9.0:1
STD 11-2240 11-2210 11-2245 11-2228
.005 — 11-2211 11-2246 11-2229
.010 11-2241 11-2212 11-2247 11-2230 RING END PISTON TO WALL
.020 11-2242 11-2213 11-2248 11-2231 APPLICATION GAP FACTOR CLEARANCE
.030 11-2243 11-2214 11-2249 11-2232 Street Normally Aspirated .0065” .00075”-.0015”
.040 11-2244 11-2215 11-2250 11-2233 Street Nitrous or Supercharged .0080” .0015”-.0025”
Note: It is important to use our ring end gap instructions to avoid ring Flat Track Gasoline.0080” .0010”-.0030”
butting. Flat Track Alcohol .0060” .0010”-.0030”
Safe top ring end gaps can be found by multiplying the bore diameter Drag Gasoline .0075” .0010”-.0030”
by the appropriate ring end gap factor from the adjoining chart. Drag Alcohol .0065” .0010”-.0030”
Example: 3.5” bore “Street Normally Aspirated” = 3.5” bore x .0065” = Drag Supercharged or Nitrous Gas .0095” .0015”-.0030”
.023” top ring end gap. Drag Supercharged Alcohol .0085” .0010”-.0030”
Note: Second ring end gaps do not need extra clearance. Drag Supercharged Fuel .0115” .0020”-.0040”

802
RING SETS

Model 1200cc XL Evo 1988-03


Bore 31/2”
Comp Ring 1
/16”
Oil Ring 5
/32”
Cast Moly
Mfg.# 6164 2M6164
STD 11-0190 11-1357
.005 11-0191 11-1358
.010 11-0192 11-1359
.020 11-0193 11-1360
.070 11-0116 11-1384 .030 11-0194 11-1361
Model 900cc XLH-XLCH .040 11-0195 11-1362
Hastings Piston Ring Sets are
Bore 3” Model 1200cc XL Evo 2004-up replacements for OEM ring sets and
Comp Ring 1
/16” Bore 88.85mm (3.498) will also fit our cast pistons.
Oil Ring 3
/16” Comp Ring 1.2mm Top Ring Available in standard and oversize
Cast 1.5mm 2nd Ring versions with either a cast compres-
Mfg.# 6457 Oil Ring 2.5mm sion ring and 3-piece oil ring in cast
STD 11-0100 Moly or moly construction. Sold in sets
.010 11-0101 Mfg# for two pistons.
STD 11-1394 Model 883cc XL Evo
.020 11-0102
.005 11-1395 Bore 3”
.030 11-0103 .010 11-1396 Comp Ring 1.5mm
.040 11-0104 Model 1100cc XL Evo Oil Ring 2.8mm
.050 11-0105 Bore 3.350
Moly

XL
Comp Ring 1.5mm
.060 11-0106 Mfg.# 2M6198
Oil Ring 2.8mm
.070 11-0107 Cast Moly STD 11-0160
.080 11-0108 Mfg.# — 2M6199 .005 11-0161
STD — 11-0165 .010 11-0162
.005 — 11-0166 .020 11-0163
.010 — 11-0167 .030 11-0164
.020 — 11-0168 .040 11-0174
11-1815 .030 — 11-0169
One Piece Cast Iron Ring Sets for
.040 — 11-0175
2 pistons with one piece oil ring.
Model 1000cc XLH-XLCH Dia. 1000cc
Bore 33/16” XL 33/16”
Comp Ring 1
/16” Bore 61”
Oil Ring 3
/16” STD —
Total Seal Ring Sets include rings for 2 pis-
Cast Moly .010 11-2514
tons with a top ring of ductile cast iron, the
gapless-middle ring and Gold Power 3- Mfg.# 7003 2M7003 .020 11-2515
pieces design oil rings. STD 11-0109 11-1377 .030 11-2516
900cc 1000cc XL- 883 .010 11-0110 11-1378 .040 11-2517
3” Bore XLCH Evo .050 11-2518
.020 11-0111 11-1379
3 3/16” V2 .060 11-2519
Mfg.# 7546 3007 8916 .030 11-0112 11-1380 .070 11-2520
.010 11-1815 — 11-1828 .040 11-0113 11-1381
.030 — — — .050 11-0114 11-1382
.040 11-1818 — —
.050 — 11-1826 — .060 11-0115 11-1383

803
Gaskets 15-0863

15-1612

15-1604

15-1613 15-0317
Rocker Cover Gasket Kits for Evo
15-1605 include upper and lower gaskets in Cork
or Molded O-Ring type with bolt seals and
15-1606
washers for both heads.
James GB OEM Type/Fits
15-0862 — 17030-89 O-Ring
86-90 883-1100-1200
— 15-0317 17030-86RCork
86-90 883-1100-1200
15-0863 14-0931 17030-91 O-Ring
91-up 883-1200
15-0602
15-0313
GB Top End Gaskets for Sportster models.
VT No. OEM Years Fits
15-0600 17030-57 1957-71 900cc
15-0601 17030-72 1972-E73 1000cc
15-0602 17030-73 1973-76 1000cc
15-0603 17032-79 1977-81 1000cc
15-0618 17032-82 1982-90 1000cc GB Head/Base Gasket Sets have .040
— — 1983 XR-1000 special copper head gaskets and .007”
15-0635 17030-86 1985-90 883 Evo thick aluminum base gaskets, will not
15-0636 17030-86A 1986-89 1100 Evo compress or torque. Kits include 2 head
15-0639 — 1988-90 1200 Evo and 2 base gaskets.
15-1611 15-0053 17032-86B 1991-03 883 Evo VT No. Year Model
Complete Gasket Sets 15-0662 17032-91 1991-03 1200 Evo 15-0313 1986-up 1200
15-1604 17024-71 1971-85 15-0054 17027-04 2004-up 883 15-0675 1989-up 883
15-1605 17026-86A 1986-90 15-0055 17049-04 2004-up 1200
15-1606 17026-91C 1991-2003
15-1615 17027-04 2004-up
Cylinder Head Gaskets.
Top End Kits XL Models
GB No. James OEM Fits
15-1611 17037-60 1960-85
15-0257 — — 86-2000 883 Fire RingTM
15-1612 17032-86B 1986-90
— 15-0970 16665-86 86-87 1100 Blue Teflon
15-1613 17032-91 1991-2003 XL
15-0258 — — As Above Fire RingTM
15-1616 17049-04 2004-up
15-0366 15-1082 16773-86B 88-2000 1200 Blue Teflon
15-0380 15-1083 — As Above .045”
— 15-1132 — As Above .030”
15-0643 — — As Above Graphite
— 15-1012 16769-57 1957-71 Teflon
15-0355 — 16769-57 1957-71 Copper
15-0101 15-0973 16769-72A 1972-E73 Copper
15-0102
15-1130 16769-73T 1973-85 Teflon
15-0102 15-0974 16769-73 1973-85 Copper
15-0189 15-1015 16769-82 1973-85 1000 Copper (.045”)
14-0516 — 26432-76A 86-2000 Stud O-Ring

804
Gasket Kits for XL’s
15-0501

15-0813
Sportster Complete Gasket by James.
VT No. OEM Year Models
15-0809 17026-71 1957-71 XLH-XLCH
(Teflon Head Gaskets)
15-0813 17026-73 1972-85 XLH-XLCH
15-0661
(.032 Copper Head Gaskets)
15-1178 17026-88 1988-90 1200 XL
(Teflon Head Gaskets/Cork Rocker Gaskets)
15-1178 17026-86 1986-90 883-1200 XL
(Teflon Head Gaskets/Rubber Rocker Gaskets)
15-0818 17026-91A 1991-up 883-1200 XL
(Graphite Head Gaskets/Rubber Rocker Gaskets)

15-1180

Engine Gaskets for Sportster Models by GB.


VT No. OEM Years Models
15-0500 17026-70 1957-71 900cc
15-0501 17026-71 1972-E73 1000cc

XL
15-0502 17026-73 1973-76 1000cc
15-0503 17026-79 1977-78 1000cc
15-0504 17026-79 1979-81 1000cc
15-0634* 17026-82 1982-85 1000cc
Top End Sets by James. 15-0523 17026-83 1983 XR-1000
VT No. OEM Years Models 15-0633 17026-86 1985-89 883 Evo
15-0827 17030-57 1957-71 XL(Teflon Head Gaskets) 15-0632 17026-86A 1986-89 1100 Evo
15-0828 17030-72 1972-85 XL (Copper Head Gaskets) 15-0691 17026-88 1988-90 1200 Evo
15-1180* 17030-86B 1986-90 1200 XL 15-0661 17026-91A 1991-03 1200 Evo
(Teflon Head Gaskets/Rubber Rocker Gaskets) *Note: Contains the thick low compression type head gasket.
15-0835* 17032-91 1991-up 1200 XL VT No. 15-0603 or 15-0504 can also be used for this applica-
(Graphite Head Gaskets/Rubber Gaskets) tion if a higher compression ratio is desired.
*Note: For 883 applications order head gaskets separately.
Metal Cylinder Base Gasket has a steel base metal
which has been coated on both sides with a specially 15-0487 15-0475
formulated high temperature oil resistant rubber com-
pound. Silicone beading around the inner and outer
perimeter forms a seal on both sides of gasket, pairs.
GB Evolution Sportster Three Piece Rubber Coated
Available from James.
Gaskets. A three piece design that features a stainless center
VT No. 15-1121 (1986-up XL Evo)
sandwiched between two rubber coated stainless spring steel
Rocker Box Gaskets. 15-0640 outer layers. The outer layers are embossed at the oil drain hole
VT No. James OEM Year and cylinder bore area that provides a correct seal. Sold in
15-0112 15-1003 17536-70 1957-84 pairs.
15-0640 — Beaded 1957-84 Cylinder Base Gaskets
— 15-1270 Metal w/bead 1957-84 Size 3 1/2” Bore 3 5/8” Bore 3 13/16” Bore 3 3/4” Bore
— 15-1134 17353-86 1986-up 1986-99 XL, 883-1200
15-0260 15-0991 17353-86 1986-up Lower (Cork) .010 15-0487 15-0489 — —
15-0261 15-0993 17354-86A 1986 Upper .020 15-0488 15-0490 — —
15-0386 15-1135 17354-86A 1986-90 Upper Head Gaskets 1986-99 XL
15-0934 15-0992 17353-89 1989-up Lower .030 15-0475 15-0477 15-0479 15-0481
— 15-0994 17354-89 1991-up Upper .040 15-0476 15-0478 15-0480 15-0482

805
1954-76 XL-XLCH 1957-76 XL Oil Pump
Complete includes all parts
assembled. Hardware is sold
Oil Pump less gears and body.
VT No. Fits OEM
VT No. OEM # Years Item
12-9979 1957-66 26204-56
12-9930 26204-67 1967-76 Complete Pump
12-9930 1967-76 26204-67
12-1524 240 A 1961-71 Feed Pin
12-0177 1957-76 Hardware Kit
12-1160 603 A 1972-76 Roll Pin
12-0158 8873 B 1954-76 Check Ball
12-1523 9095 C 1961-76 Dowel Oil Pump Parts, the small
12-0901 11002 D 1955-62 Retainer parts are available in packs of
1972-76
10. The major parts are sold
8814-15 24819-52 EF 1952-E71 Stud & Nuts
each. Fits 1952-76 all XLH-
8815-15 24819-52 EF As Above Cadmium
XLCH Sportster models.
9614-10 — L1971-76 Stud & Nuts
12-0154 25276-52 G 1954-73 Screen 15-0311
12-1410* 26214-72 H 1972-76 Body
14-0114 26227-58 I 1958-76 Seal
12-9904 26241-52 J 1954-76 Cover
12-9946 26250-56 K 1956-76 Plate
12-8950** 26331-52 L 1952-55 Breather Valve Gear
12-8951** 26331-56 L 1956-59 Breather Valve Gear
12-8952** 26331-60 L 1960-71 Breather Valve Gear
12-8953**26331-72 L 1972-76 Breather Valve Gear
12-9947 26331-72 L 1972-76 Breather Valve Gear Oil Pump Gasket Kits for
12-9948 26315-72A M 1972-76 Scavenger Gear Sportster.
12-9949 26317-72A N 1972-76 Scavenger Idle Gear James VT No. Years
12-9950 26322-52A O 1954-62 Idler Gear 15-0849 15-03111952-76
1972-76
12-9951 26323-52A P 1954-62 Gear, Feed
1972-76 A-XL Oil Pump Drive Gears.
15-0942 26256-52 Q 1954-76 Gasket, Case VT No. OEM Fits
15-0945 26258-52 R 1954-62 Outer Gasket 12-0421 26318-37 1937-73
1972-76 12-1380 26318-75 1977-87
15-0946 26258-62 R L1962-71 Outer Gasket 12-1377 26318-88A 1988-up
15-0950 26259-52 S 1954-62 Inner Gasket Machined Oil Pump Body replaces 26214-72
1972-76 for 1972-76 XL models, accepts later gears as
15-0951 26259-62 S L1962-71 Inner Gasket listed below. Includes gear dowel pressed in,
12-0800 26327-52 T 1954-76 Idler Shaft by CCS.
12-0204 26340-36 U 1960-71 Key
VT No. 12-1410
12-0205 26348-15 U 1972-76 Key 12-9949
12-0214 26341-37 V L1962-71 Retainer Half
13-0115 26364-57 W 1957-72 Check Spring
13-0116 26364-72 W L1972-76 Check Spring
12-1411 26420-57 X 1957-76 Fitting 12-9948 12-9950 12-9951
32-0427 26552-72 Y 1954-76 Switch 1972-76 XL Pump Gears.
37-8777 45830-48 Z 1958-76 Plug VT No. OEM Type
40-0566 63533-41 AA 1967-76 Feed Fitting 12-9948 26315-72A Scavenger
8816-10 Chrome 1954-76 Allen Bolts 12-9949 26317-72A Scavenger Idle
9805-10 Chrome 1954-76 Acorn Kit 12-9950 26322-52A Idle
8817-10 Chrome 1977-84 Allen Bolts
12-9951 26323-52A Feed
9806-8 Chrome 1977-84 Acorn Kit
*Note: 1972-76 body may be fitted on earlier models if later 12-1541 12-1511 12-1512
gears are substituted.
32-0428 **Note: GB Brand 32-0427
Oil Pump Breather Parts.
VT No. OEM Item
12-1541 — Breather Kit 12-1290
12-1542 — Oil Strainer Kit
12-1290 25265-63 Deflector
12-1512 24975-37 Oil Strainer 1954-76 XL
12-1411 12-1173 333 Pin, 10 pk.
Oil Pressure Switches are precision calibrated. 15-0214 24978-57 Gasket, 10 pk.
VT No. OEM Year Engine 12-1511 25075-55 Oil Transfer Valve, 1957-76 XL’s
32-0428 26554-77 1977-up All 40-0121 24912-52 Breather Pipe, 1954-78 XLH-
12-1411 26420-57 1957-76 Fitting XLCH Chrome with fitting nut
32-0427 26552-72 1954-76 900-1000 40-0546 24918-52 Nut only for Above

806
Oil Pump Assembly 1977-up
Oil Pump Seals.
James GB No. OEM Fits
14-0109 14-0611 14-0109 12036A 1977-90
14-0623 14-0114 26227-58 1958-90

Acorn Screw Allen Screw


XL Oil Pump Mounting Kits.
Hex Chrome Hex Cad Allen Acorn Years
8814-15 8815-15 8816-10 9805-10 1952-E71
9614-10 9615-10 8816-10 9805-10 L1971-76
— — 8817-10 9806-8 1977-90 12-9991
— — 9774-8 9775-8 1991-up
Oil Pressure Switch is precision calibrated. Complete Oil Pumps are fully assembled. Fit 1977-up.
Replaces 26554-77. Fits 1977-up. VT No. OEM Years Type
VT No. 32-0428 12-9991 26197-83 1977-85 Complete
26204-75
12-9923 26204-86 1986-90 Complete
12-9980 26488-75 1977-90 Shaft with Gear only
12-9929 26204-91A 1991-up Complete
12-9981 26488-91 1991-up Shaft with Gear only
32-0428
12-9982 26435-76A 1977-90 Check Valve
10-0749 26431-76 1977-90 Cover Bushing
Oil Pump Gasket Kits for Sportster. 10-0750 26489-75 1975-90 Body Bushing
James VT No. Years 12-0957 26497-75 1975-up Retaining Ring
15-0850 15-0613 1977-90 12-9983 26430-76 1977-90 Gear Shaft Pin
15-1225 — 1991-up XL Oil Pump Drive Gears.
VT No. OEM Fits
12-1380 26318-75 1977-87
15-0613 12-1377 26318-88A 1988-up

XL
12-1380
Oil Lines Pinion Gear.
VT No. OEM Fits Color
12-1381 24055-74 1977-85 Brown
40-0116 12-1381 12-1385 24059-74 1977-85 Green
40-0115 Oil Pump Gaskets.
Chrome Oil Line Sets for rocker boxes which include GB No. James OEM Fits
fittings and seals. 15-0129 15-0942 26256-52 1957-76 Body to Crankcase
VT No. Fits 15-0945 15-0945 26258-52 1957-E62;1972-76 Outer Cover
40-0115 1957-84 Sportster to Body
40-0116 1957-70 Sportster Magneto 15-0133 15-0946 26258-62 1962-71 Outer Cover to Body
40-9986 Fittings for Above, 4 pk 15-0135 15-0950 26259-52 1957-E62; 1972-76 Body to
14-0147 63529-57, Seals only, 100 pk Inner Cover
14-0930 As Above Blue Silicone, 50 pk 15-0136 15-0951 25259-62 1962-71 Body to Inner Cover
Stainless Steel 15-0199 15-0961 26435-75 1977-90 Pump Mounting
Braided 15-0684 15-0962 26495-89A 1991-2000 Pump Mounting
Overhead Shims for XL’s.
Rocker Arm Oil VT No. OEM Use
Lines. Fit 1957- 12-0711 6732B Pushrod
84 Sportster. 12-0704 .005 Rocker Arm
VT No. 40-0242 12-0710 .007 Rocker Arm
12-0715 .015 Rocker Arm
12-0705 6769 .007 Cam (1, 3, 4) 12-0704
12-0706 6770 .005 Cam (1, 3, 4)
12-0716 6771 .015 Cam (1, 3, 4)
12-0717 6773 .005 Cam (#2)
12-0718 6775 .010 Cam (#2)
Breather Pipe replaces 24912-52A on 1954-78 XLH-XLCH, 12-1258 6778 .015 Cam (#2)
chrome with fitting nut. 12-0709 6802 Starter Crank
VT No. 40-0121 12-0713 .003 Sprocket Shaft 1952-76
12-0714 .003 Sprocket Shaft 1976-up

807
Motorshop Services Sportster 4-Speed Mainshaft and 17-1252
Countershaft Gear Cluster Assemblies. Each shaft is assem-
bled with correct thickness thrustwashers and snap ring for
proper gear clearance. Also included is shaft end play washer
assortment for proper end play shimming during installation.
Mainshaft Assemblies
VT No. Year
17-1250 1956-69 XLCH
17-1251 1967-70 XLH Only
17-1252 1971-E84
17-1253 L1984-86
17-1254 1987-90

4-Speed Transmission Installation Tips


VT No. 17-0028, 17-0027, 17-0032, 17-0030, 17-0033, 17-0034, 17-0031, 17-0029
All XL Transmission assemblies are bench tested for positive gear engagement and disengagement but it is always best for a
final check after unpacking transmission before being installed.

All V-Twin Transmissions are assembled with late style shifter cam plate that uses welded in pin for neutral switch indicator. On
some early (Pre 1974) case this pin may have to be shortened or removed to allow cam plate to move freely. Failure to check
this will cause transmission to not completely shift through all gears. This should be checked first prior to assembly.
Gear Engagement Check
Rotate pawl carrier (EE) until pawl carrier contacts lifter arm (Y+X). Hold the shifter cam (D) with opposite hand to prevent cam
follower (I) from completing gearshifts. If hand pressure is released from shifter cam the gears will be drawn into complete
engagement and all inspection procedures will be performed incorrectly.
Shift transmission into first gear then check gear to dog Pocket Engagement. Correct engagement should be 25%.
Shift transmission into all other gears checking Pocket Engagement, which must be at least 50%.
Filing of lifter arms (Y+X) will produce changes in Pocket Engagement.
Establishing Mainshaft and Countershaft Endplay
Use the thinnest low gear washer and mainshaft washer. On 1954-early 84 models the mainshaft thrustwasher must be installed
with Tang Down. For 1954-early 1984 models the mainshaft needle bearing will have to be installed. Temporarily install access
cover to crankcase with all transmission parts. Carefully align Cover Dowel Pins and with a rawhide mallet tap into position and
install four cap screws.

When installing transmission into case check shift fork shaft for correct alignment to case. Do not force transmission into case if
shift fork shaft will not go in to case. If shift fork shaft is forced into case damage or bending to shaft will happen causing shifter
roller finger to bind against shifter cam plate or shifter fork binging on shaft or with pawl carrier assembly.

On 1954-E84 Models Inspect case race and rollers, if badly pitted scored or worn they should be replaced. Correct fit of main
bearing is .0006in-.0014in. If clearance is beyond specified limit a new race and bearings must be installed, and line lapped for
proper fit. Note: Fitment of door to case may sometimes requires reaming of holes in access door or removal of alignment pins
from case. If removal of dowel pins is necessary tapping dowel pin holes and use of additional bolts is suggested.

Note also that even during factory assembly process several access doors were tried before final assembly.

Using a Dial Indicator measure mainshaft endplay from sprocket side of shaft, press against clutch gear so that bearing seats
against lock ring in access cover. Move shaft back and forth and measure endplay while holding clutch gear in. If endplay is not
with specification (see chart) install thrust washer of suitable size.

With access cover still in place bend a discarded spoke or other suitable wire and wedge into hole on end of countershaft. Push
and pull countershaft and measure endplay with dial indicator. If endplay is not within specification (see chart) install countershaft
washer of suitable size.

After countershaft endplay has been established install oiler plug in access cover with oil hole up.

Note: On 1959-early 84 models the clutch must be temporarily installed and the 1984-85 models the Stator spacing ring and the
Stator must be installed on access door before above Endplay clearances can be established.

When Mainshaft and Countershaft end play established install new shifter shaft into the crankcase so that the shifter lever arm is
centered. Using a grease pencil mark the shaft at the 12 o’clock position by marking the shaft you can tell if the shifter lever arm
position changes when installing the transmission. Correct shaft to shifter pawl yoke engagement is important for proper gear
shifting. Install transmission and rotate countershaft slowly to check that the gear shift arm is engaged with shifter pawl. To do so
rotate shift lever, a noticeable resistance to movement indicates proper engagement.

808
4-Speed
17-0031 Transmission
17-0028

1984-90 Units
include Billet door
by Sifton

Complete XLH-XLCH 4 Speed Transmission Gear


Assembly Unit includes gears, main and counter shaft,
shift forks & shafts assembled to trap door. Order right
side case races, rollers, shims, & bearings separately.
Shift selector shaft included.
VT No. Years
17-0028 1956-66 XLH-XLCH, 1967-69 XLCH
17-0027 1967-70 XLH, 1970 XLCH
17-0032 1971-72 XLH-XLCH
17-0030 1973-74
17-0033 1975-76 17-0034
17-0034 1977-84
17-0031 L1984-85
17-0039 1986
17-0029 1987-90
Note: Main & countershaft end play and trap door align-
ment w/case must be established and adjusted before
final assembly.

XL

Transmission End Play Specifications


1956-78 1979-E84 L1984-85
Countershaft 0.004-0.009 0.007-0.015 0.004-0.015
Mainshaft 0.003-0.009 0.003 0.003

809
5-Speed Trans Gears
1991-up 5-Speed Gear Super Close Ratio 1st, 2nd,
Sets are available as kits 3rd, 4th“Y” gear sets will put
which include: 1st gears, more usable torque where it
2.68, counter and main, 2 belongs-at high RPMs. 2
pieces; 2nd gears, counter gears per set.
and main, 2 pieces; 3rd 17-9717
gears, counter and main, VT No. Ratio Gear
2 pieces; 4th gears, 17-9717 2.026 1st
counter and main, 2 17-9727 1.670 2nd
pieces; 5th gears, counter and main, 2 pieces, countershaft,1 17-9737 1.364 3rd
piece; and mainshaft, 1 piece. 17-9747 1.158 4th
VT No. 17-6015 17-9110 17-9103
17-9816 Medium Close Ratio 1st and 2nd for drags
and modified street bikes needing closer ratio
shifts through 1st and 2nd gear, ratio “S” gear
sets will be a distinct advantage. Set of 2 gears.
VT No. Ratio/Fits
17-9816 2.368 1st gear set
17-9724 1.876 2nd gear set 17-9101

1991-up 5-Speed Trans Doors Stock.


VT No. OEM Item Type
17-9149 25238-90 Door w/Alt. Stock
17-9159 25238-90 Door Trock
17-9600 25238-90 Door Andrew
17-0956 25238-94 Door Stock
17-9104 17-9144 17-9105
37-8935 16573-83 Insert Stock
1991-up 5-Speed Transmission Hardware. VT No. OEM Item 17-9153
VT No. OEM Item 17-0560* 33344-94 Spacer, Belt
12-1159 11019 Retaining Ring 17-0586 35020-89 Retainer,
12-0905 11031 Retaining Ring Countershaft
17-9180
12-0968 33653-90 Retaining Ring 17-0587 35022-89A Spacer
13-9225 34481-91A Spring 17-9105 35034-89 Gear Assy, 5th
13-9232 34491-91 Spring Mainshaft
37-0453 3675 Screw, 5 pk 12-9997 35051-89 Needle Bearing
17-9853 6003 Thrustwasher 17-0588 35063-89 Spacer 17-9170
12-0366 8876A Bearing, 4 pc 17-9153 35663-89 Gear, 5th
12-0339 8977 Bearing, closed end
5-Speed Parts by Andrews.
Countershaft
12-0361 8996A Ball Bearing 17-9183 35640-89 Mainshaft
VT No. OEM Item Type
12-0928 11067 Retaining Ring 17-9182 35641-89 Countershaft 17-9110 Set 2.61 close ratio
12-0952 11161 Retaining Ring 17-9851** 33334-85 Spacer 2 piece 1st gear set
14-0534 11165 Quad Seal 17-9101 35771-89 2nd main 3rd counter
14-0918 12030 Oil Seal
17-9103 35772-89 3rd main 2nd counter
14-0962* 12067A Oil Seal
*Note: Use on 1991-up with rear belt.
17-9104 35773-89 4th gear Main
**Note: Use on 1991-up with rear chain. Requires 14-0616 seal. 17-9144 35775-89 4th gear Counter
17-9105 35034-89 Main drive gear
Speed Main Drive Drive Seal Spacer
17-9153 35633-89 Counter drive gear
5 17-9105 Belt 14-0962 17-0560 17-9180 35640-89 Mainshaft
5 17-9105 Chain 14-0616 17-9851 17-9170 35641-89 Countershaft

B
Drain Plugs
Transmission Drain Plugs.
A. Chrome dome head plug with an oversize thread and one
tap for rethreading the stripped out drain hole. Fits 1965-up
O.H.V. Big Twin and 1967-up Sportster.
VT No. Type
7502-2 Plug and Tap
7503-1 Plug Only
B. Stock style of drain plug and brass gasket used on Sportster
transmission and motor case also oil tank with 1/2”-13 thread.
VT No. Finish
8494-1 Chrome
8495-1 Cadmium
15-0194 Brass Gasket
15-1158 Brass Gasket James

810
A B C
4-Speed
XLH-XLCH Gears B
A 17-1141

17-1122 17-0168 17-1119


17-1140
D E F
C D 17-9760

17-1142

17-9825 17-1118 17-5621 17-9826


E F 17-9146
1st and Countershaft Drive Gear.
VT No. Andrews # OEM Teeth Shaft Fits
17-1122 — A 35277-52A 27 Main 1954-90
17-1053 — Sifton 27 Main 1954-90
17-0168* — B 35760-54 17 Counter 1954-72
17-1119 17-1060 C 35760-73 17 Counter 1973-83 17-4850 Set
17-9825 — D 35760-84A 17 Counter 1984-90
17-1118 17-8580 E 35695-58 27 Counter 1958-86
17-5621 17-5620 F 35695-87 26 Counter 1987-90
17-1143 — E Sifton 27 Counter 1958-86
*Note: Includes speedo drive gear.
Clutch Gears for Sportster, 17 tooth, includes bushing and
A B C D Torrington needle bearing.
Andrews VT No. # OEM Fits
— 17-1140 A 37449-56 1956-66 XLH-XLCH
— 1967-69 XLCH
— 17-1141 B 37448-67 1967-70 XLH, 1970 XLCH
17-8710 17-1142 C 37448-71 1971-E79 XL’s

XL
17-1123 17-8711 17-9760 D 37448-79 L1979-E84 XL’s
— 17-9826 E 37448-84A L1984-86
2nd Gears 17-4850 17-9146 F 37448-87 1987-90, 18T
VT No. Andrews OEM # Teeth Shaft Fits 17-6011
17-1126 17-8241 35750-58A C 20 Counter 1958-90
17-1121 17-8242 35296-56A B 23 Main 1956-90
17-1123 Sifton 35296-56A 23 Main 1956-90
3rd Gears
VT No. Andrews OEM # Teeth Shaft Fits
17-1130 17-8243 35709-54B D 23 Counter 1954-90
17-1120 17-8244 35305-56A A 20 Main 1956-90
4-Speed Gear Sets For Sportster are available as kits which
Andrews “C” Ratio Gear Sets provide true
include: 1st gears, counter and main, 2 pieces; 2nd gears,
close ratio shifting for XL gear boxes.
counter and main, 2 pieces; 3rd gears, counter and main, 2
VT No. Fits
pieces; 4th gears, counter and main, 2 pieces: the countershaft,
17-8720 1971-78 All XL
and mainshaft, must be ordered separately.
17-8721 1979-Early 84 All XL
1973-78 1979-84 Evo 4 Speed Brand
17-4850* L1984-90 All XL
“W” 1st, Stock 4th
17-5622 17-5622* L1984-90 All XL (Sifton)
17-6011 17-7654 — Andrews
*Note: From 1987-90 all XL models have “C”
“W” 1st, “C”, 4th
Ratio Main Drive Gears as stock parts. Also fits late 1984 alternator
17-6012 17-7655 17-7656 Andrews
1000cc models.
Stock 1st, Stock 4th
Gear Stock Ratio “C” Ratio
17-6013 17-7657 — Andrews
1st 2.52 2.29
— 17-0761 — VT
2nd 1.83 1.66
Stock 1st, “C” 4th
3rd 1.38 1.26
17-6014 17-7658 17-7659 Andrews
4th 1.00 1.00
Andrews Wide Ratio 1st Gear Sets Genuine Torrington Needle Bearings feature
changes 1st from 2.52 ratio to 2.68 for full compliment roller design.
more low end torque with 21T or 22T VT No. OEM Type/Use
trans sprocket. Fits 1973-85. Can also be 12-0326 35690-54 Closed Trans
12-0327 12-0327 35961-52 Open, Trans
used on 1986-90 models if early type countershaft is used.
VT No. 17-9856

811
4-Speed
Main Shaft
Hardware

Main Shaft Hardware 17-1122 35277-52A G M.S. First Gear, 1954-86, 27T
VT No. OEM # Item 17-1050 As Above G Andrews
12-0308 9025A A Ball Bearing, each 17-1121 35296-56A H M.S. Second gear, 1956-90, 23T
12-9936 9025A A As Above, Torrington 17-8242 As above H Andrews
12-0378 35030-89 A Ball Bearing, 1989-up 5-Speed 17-1120 35305-56A I M.S. Third Gear 1956-90, 20T
12-0958 11006 B Ret. Ring Inner, 1986-up 17-8244 As above I Andrews
12-0965 11180 B Ret. Ring, 1984-90 Outer 12-0932 35337-56 J 1956-up Snap Ring
12-0930 35112-52 B Ret. Ring, 1954-E84 17-1128 35326-73 K Thrust washers .080, 54-78, 5 pk
12-0966 35112-84 B Ret. Ring Inner, L1984-85 17-9752 35326-Set K Set 15 pc .030-.125 54-78 Right
17-1165 35044-56 C Mainshaft, 1956-69 XLCH-XLH 17-9236 35385-84 K .067 Right Side 1984-90, 5 pk
1967-69 XLCH 17-9237 35384-84 K .072 As above
17-8080 As above C Andrews 17-9238 35383-84 K .079 As above
17-1166 35046-67 C Main Shaft, 1967-70 XLH 17-9239 35382-84 K .084 As above
17-1167 35046-71A C Main Shaft, 1971-E84, XL’s 17-9240 35381-84 K .090 As above
17-8120 As above C Andrews 17-9241 35380-84 K .096 As above
17-9982 35036-84A C Main Shaft 1984-90 XL’s 17-9247 35385-Set K 1984-90, .067-.096, 6 pc Set
XL Trans Main Bearing Race. 17-9930 35360-Set K 1979-83, .098-1.25, 4 pc
VT No. OEM # Years Size 17-1129 35363-52 L Thrust washer
17-1136 35105-52 D 1954-83 STD 17-1127 35364-56 M Thrust washer
17-1178 As Above D Jims STD 17-0089 35356-86 M Thrust washer
17-1137 — D 1954-83 .002 12-0327 35961-52 N Needle Bearing
17-1138 — D 1954-83 .005 17-1140 37449-56 O Clutch gear 1956-66 XLH-XLCH
17-1180 As Above D Jims .005 1967-69 XLCH
17-1139 — D 1954-83 .010 17-1141 37448-67 O Clutch gear 67-70 XLH, 70 XLCH
17-9912 — D 1954-83 .020 17-1142 37448-71 O Clutch gear 1971-E79 XL
17-9924 35105-83 D E1984 only STD 17-8710 As above O Andrews
17-9925 — D E1984 only .005 17-9760 37448-79 O Clutch gear L79-E84 XL
17-9927 — D E1984 only .002 17-8711 As Above O Andrews
12-0359 9118 DD 1984-90 Bearing 17-9826 37448-84A O Clutch Gear L1984-86, All
12-0361 8996 DD 1990-up Bearing 17-9146 37448-87 O Clutch Gear 1987-90
17-1182 35041-84 D L1984-90 STD 17-4850 As Above O Andrews Set (2 Pc)
17-1183 — D L1984-90 .002 10-0751 37458-52 P Bushing, Clutch Gear
17-1184 — D L1984-90 .005 10-0764 37538-56 Q End Bushing Clutch Gear
12-0931 35113-52 E Ret. Ring 1954-E84 14-0502 11103 R O-Ring
17-9913 35216-79 F Thrust washer .212 14-0127 37531-56B S Seal
17-1125 35361-56 F Thrust washer
17-1167
XL Transmission Rollers. Available in
set of 23 or 100.
23 Pack 100 pk. OEM Size
17-1147 12-4587 9095 STD XL Mainshaft
17-1148 12-4588 9096 .0004 Andrews VT No. OEM Fits
17-1149 12-4589 9097 .0008 17-8080 17-1165 35044-56 1956-66 KH-XL-XLH-XLCH
1967-69 XLCH
Oil Seal & Retainer Kit. Metal retainer — 17-1166 35046-67 1967-70 XLH, 1970 XLCH
with seal. Replaces 35150-52, includes 17-8120 17-1167 35046-71A 1971-E84 XLH-XLCH
gasket and screws. Fits all 1952-E84. — 17-0143 35046-71A As Above, Sifton
VT No. 17-1160 17-8121 17-9982 35036-84A 1984-90 XLH
17-9180 17-9183 35640-89 1991-up XLH

812
4-Speed
XL Countershaft
Countershaft Assemblies
17-1260 1954-72
17-1261 17-1261 1973-E84
1954-E84 Sportster Countershaft Hardware 17-1262 L1984-86
17-1263 1987-90
Note: Washers sold in packs of 5, unless noted.
VT No. OEM # Item
17-9200 35818-72 A .020 Washer
17-9228 35327-73 A .025 Washer
L1984-85 Sportster Countershaft Hardware
17-9201 35819-72 A .030 Washer VT No. OEM # Item
17-9229 35328-73 A .035 Washer 17-9200 35818-72 A .020 Washer
17-9202 35821-72 A .040 Washer 17-9228 35327-73 A .025 Washer
17-9227 35329-73 A .045 Washer 17-9201 35819-72 A .030 Washer
17-9230 35820-52 A .050 Washer 17-9229 35328-73 A .035 Washer
17-9231 35821-52 A .055 Washer 17-9202 35821-72 A .040 Washer
17-9232 35824-52 A .060 Washer 17-9227 35329-73 A .045 Washer
17-9233 35825-72 A .065 Washer 17-9230 35820-52 A .050 Washer
17-9203 35828-72 A .070 Washer 17-9231 35821-52 A .055 Washer
17-9234 35829-52 A .075 Washer 17-9232 35824-52 A .060 Washer
17-9204 35830-72 A .080 Washer 17-9233 35825-72 A .065 Washer
17-9205 35326-86 A .085 Washer 17-9203 35828-72 A .070 Washer
17-1132 Set of 12 A .020, .025, .030,.035, .040, .045, 17-9234 35829-52 A .075 Washer
.050, .055,.060, .065, .070, .075 17-9204 35830-72 A .080 Washer
12-0326 35960-54 B C/S Bearing 17-9205 35818-72 A .085 Washer
17-9253 35836-55 C .075 Washer 17-1132 Set of 12 A .020, .025, .030,.035, .040, .045,
17-9254 35838-55 C .085 Washer .050, .055,.060, .065, .070, .075
17-9206 35839-55 C .100 Washer 12-0326 35960-54 B C/S Bearing
17-9235 35840-52 C .065 Washer 17-9929 Set of 4 C .047, .056, .066, .080
17-1133 Set of 4 C .065, .075, .085, .100 Washer 17-9831 35613-84 D Countershaft
17-1118 35695-58 E Countershaft Drive, 27T

XL
17-1151 35613-58 D Countershaft
17-8248 As above D Andrews 17-8580 As above E Andrews
17-0328 As above D Sifton 17-1130 35709-54B F C/S Third, 23T
17-1118 35695-58 E Countershaft Drive, 27T 17-8243 As above F Andrews
17-8580 As above E Andrews 17-1126 35750-58 G C/S Second
17-1130 35709-54B F C/S Third, 23T 17-8241 As above G Andrews
17-8243 As above F Andrews 17-9825 35760-84A H C/S Low, 17T
17-1126 35750-58 G C/S Second 12-0368 8888 I Low Gear Bearing
17-8241 As above G Andrews 17-9871 35631-73 J Oiler Plug
17-0168 35760-54 H C/S Low 1958-72 17-1135 35809-58 K Thrustwasher
with Speedo Gear 17T 17-1134 35841-58 L Thrustwasher
17-1119 35760-73 H C/S Low Gear, 17T 1973-E84 12-0327 35961-52 M C/S Bearing, Open
17-1060 As above H Andrews 1986-90 Sportster Countershaft Hardware
10-2516 35787-52 I 1st Gear Bushing, 1954-E72 17-9221 35865-86 A&C Thrustwasher .030,
10-0752 35787-72 I 1st Gear Bushing, L1972-E84 17-9223 35864-86 A&C .035 As Above
17-9771 35631-54 J Oiler Plug 1954-72 17-9224 35863-86 A&C .040 As Above
17-9871 35631-73 J Oiler Plug 1973-86 17-9225 35862-86 A&C .045 As Above
17-1135 35809-58 K Thrustwasher 17-9226 35861-86 A&C .050 As Above
17-1134 35841-58 L Thrustwasher 17-9251 35860-86 A&C .055 As Above
12-0327 35961-52 M C/S Bearing, Open 17-9928 Set of 6 A&C .030, .035, .040, .045, .050, .055
12-0326 35960-54 B Bearing
SiftonTM Countershafts 17-9831 35613-84 D Countershaft, Sifton
VT No. OEM Year 17-5621 35695-87E E Countershaft Drive 26T
17-0328 35613-58 1954-E84 17-5620 As Above E Andrews
17-9831 35613-84 1984-90 17-1130 35709-54B F Third Gear, 23T
17-9182* 35641-89 1991-up 17-8243 As above F Andrews
*Note: 5 Speed 17-1126 35750-56 G Second Gear
17-8241 As above G Andrews
17-9825 35760-84A H Low Gear, 17T
12-0368 8888 I Low Gear
Bearing Countershaft
17-1135 35809-58 K Thrustwasher
17-1134 35841-58 L Thrustwasher
12-0327 35961-52 M Bearing, Open 813
4-Speed XLH-XLCH Transmission Parts Continued.
17-0053 34507-52A
17-0233 Set
Y Pawl Lifter Arm, High
XY Pawl Lifter Arm Set
XLH-XLCH Trans 17-9822 34514-52B
17-9762 34514-75A
Z Pawl Support, 1952-76
Z Pawl Support, 1977-90, Trock
17-9847 34514-75A Z Pawl Support, 1977-90
N/A 34489-52A ZZ Pawl Carrier 1954-71
17-9903 34494-74C EE Pawl Carrier 1972-90, OE
17-9949 34494-74C EE Pawl Carrier 1972-90
17-0052 34525-70 AA Pawl Retainer
17-1164 34628-54A BB Shift Shaft 1954-74
17-1162 34627-75 BB Shaft 1975-76
17-1163 34628-75 BB Shaft 1977-85
17-0051 35891-66 CC Shim, Pawl Support
13-0137 37222-52 DD Shift Pawl Spring, 1972-90
13-9232 34491-91 DD Shift Pawl Spring, 1991-up

17-1164
17-1171
XLH-XLCH Transmission Parts
VT No. OEM # Item 17-1162
12-0974 638 B Pin Arm Support
12-0939 11036 C Retaining Ring
17-0061 34012-52C D Cam Plate 1952-76
17-0040 34012-75B D Cam Plate 1977-90, OE 17-1172
17-0502 34012-75B D Cam Plate 1977-90 17-1163
14-0116 34035-52 E Oil Seal, 5 pack
10-0724 34037-52 F Shifter Shaft Brush, pair Gear Selector Shafts for 1954-up Sportster models.
12-0917 34040-52 G Cam Retainer Ring VT No. OEM Years
17-0086 34060-52 H Thrust Washer 1954-76, each 17-1164* 34628-54A 1954-74
17-9911 35336-74 H Thrust Washer 1977-90, each 17-1186 34628-54 1954-74
17-0076 34062-52 I Shifter Cam Follower 17-1162* 34627-75 1975-76
17-0067 34065-52 J Cam Follower Bolt, each
17-1163* 34628-75 1977-85
17-0923 34067-52 K Cam Bolt Lock Tab
17-1171* 34628-86 1986-90
17-0751 Kit I,J,K Cam Follower Kit
17-1172* 34015-90 1991-2002
17-9845 34063-84 KK Shifter Cam Follower
17-0985 34014-02B 2003-05
13-0130 34068-52 L Cam Follow Spring
17-0987 34014-06 2006-up
13-9161 29980-84A LL As Above 1984-up
17-0227 4621 M Shift Cam Bolt 1954-E84 10-1259 35404-74 1977-up, Thrustwasher
17-0231 3854 M Shift Cam Bolt L1984-90 14-0102 12010 1986-up Oil Seal
17-0919 34069-71 MM Bolt Lock, Shift Cam 10-0733 40520-63 1979-up Bushing
17-1159 34141-52A N Fork Shaft 10-0724 34037-52 1954-74 Bushing
17-0118 34168-52 O Roller, Shift Fork, pair 14-0160 37101-84 1984-up Oil Seal
17-1152 34291-52B P STD Steel Shift Fork 12-0627 40574-06 2006-up Bushings
17-9793 — +.005 Steel Fork *Note: All are splined on shift lever end.
17-9792 — -.005 Steel Fork
17-1153 — +.010 Steel Fork 17-9758
17-1154 — -.010 Steel Fork
17-1155 34292-72 +.020 Steel Fork
17-1156 34293-72 -.020 Steel Fork
17-9790 — +.030 Steel Fork 1975-76 Shifter Linkage
17-9791 — -.030 Steel Fork replaces stock pieces for
17-1175 — STD Forged Brass Shift Fork Sportsters.
17-1173 — +.010 Forged Brass Fork
17-1174 — -.010 Forged Brass Fork VT No. # OEM Item
17-1176 — +.020 Forged Brass Fork 12-0938 A 11016 Retainer
17-1177 — -.020 Forged Brass Fork 10-2483 B 34037-75 Bushing
17-0058 34461-72 Q Shift Pawl Spacer 21-0901 C 34611-65 Rubber
17-0057 34476-72 R Shift Pawl (2), 1972-85 17-1162 D 34627-75 Shaft, Shifter
17-0953 34476-72 R Shift Pawl (2), Sifton 21-2034 E 34666-75 Lever, Polished
17-0073 34477-53 S Shift Pawl Left, each 21-2034 E 34666-75 Lever, Chrome
— 34478-53 S Shift Pawl Right, each 17-0065 F 34670-75 Inner Lever
13-0133 34482-53 T Shift Pawl Spring 23-0421 G 42269-30 Pin
17-0056 34485-52 U Plug Retainer 17-9758 H 42548-75 Cross Shaft
13-0134 34500-52A V Pawl Carrier Spring 17-9780 I 42583-75 Shift Link
17-0055 34503-52 W Pawl Carrier Pin 17-9781 J 42585-75 Pivot End, 5/16” x 24
17-0054 34506-52A X Pawl Lifter Arm, Low 10-2505 K 47757-52 Bushings, 2 pk
814
Steel Transmission
Components
Shifter Cam Follower replaces 34063-84 on 1985-90, made of
durable steel.
VT No. Item
17-9845 Shifter Cam Follower 17-1175 17-1152
13-9161 Spring for Above
Cam Follower Kit includes
steel follower and 2 springs Shift Forks steel type or brass forks available in standard or
Fits 1985-90. offset dimension. Both are one piece forged, heat treated and
VT No. 17-0850 machined to stock specification. Use on all 4 Speed 1952-90.
Sold each.
Pawl Carrier Assembly is an exact replica of Brass Steel Size
forged aluminum as original and includes all 17-1175 17-1152 STD
internal parts assembled for XL 1952-90 4- — 17-9793 +.005
Speed models. Replaces 34016-77. Order bolt — 17-9792 -.005
separately. 17-1173 17-1153 +.010
VT No. Item 17-1174 17-1154 -.010
17-0087 Assembly 17-1176 17-1155 +.020
17-0227 Bolt for 1954-E84 17-1177 17-1156 -.020
17-0231 Bolt for L1984-90 17-9794 17-9790 +.030
17-9795 17-9791 -.030
Weld In Case Repair Section fits 1957-83 Shifter Finger Roller replaces 34168-52. Fits
cases. 1954-90, sold in pairs.
VT No. 43-0116 VT No. 17-0118
Shift Fork Shaft.
VT No. OEM Years
17-1159 34141-52A 1952-84
Crank Case Vent Fitting replaces 34744-77. Fits 17-1170 34141-84A 1985-up
1977-80.
VT No. 40-0513

XL
Magnetic Drain Plugs prevent metal parti-
cles from circulating through engine and
transmission cases, oil tank, etc. 17-9762
17-9847
VT No. OEM Size Use Pawl Carrier Support Only.
37-0096 707 1
/2 x 13 XL Trans VT No. OEM Year Type
37-0098 720, 706A 5
/8 x 18 Oil Tank & Time Hole 17-9847 34514-75A 1977-90 VT
37-8961 718 1
/4 x 18 NPT Chain Cover 17-9822 34514-52B 1954-76 Trock
17-9762 34514-75A 1977-90 Trock
Access Doors
17-1187 A-1 17-9918 B 17-9919 C 17-0956 17-9149 E 17-9159 F 17-9148 D

Front
XLH-XLCH Transmission Products are guaranteed for quality and fit. Back
VT No. # OEM Years Item Type Machine Center
17-1161 A 34844-57B 1957-83 Door Replica
17-1187 A-1 1957-83 Door w/bearing Replica
17-9918 B — 1956-76 Door Trock
17-9919 C — 1977-83 Door Trock 17-9148
17-9148 D 34853-86 1984-90 Door w/Alt. Sifton VT No. 17-9148 is
17-9149 E 25238-90 1991-03 Door w/Alt. Stock 7775-T6 aluminum
17-9159 F 25238-90 1991-03 Door Trock and tempered 83,
17-9600 25238-90 1991-03 Door Andrew 000 lb tensile
strength
17-0956 25238-94 1994-up Door Stock
37-8935 16573-83 1991-up Insert Stock
12-1154 24578-57 1957-90 Dowel Pin STD 17-9148 Door Production
12-1155 As Above 1957-90 Dowel .010 O.S.

815
Sprocket Covers 1971-76
Reinforced Sprocket Cover features extra thick,
43-0117 43-0118
heavy duty in cast aluminum. Fits 1971-76 XLH-
43-0145 43-0180 XLCH.
Polished Chrome Type
43-0117 43-0145 Kick Only
43-0118 43-0180 Kick and Electric
1971-78 Kicker Starter Return Spring Stud
VT No. Finish
17-0156 Chrome
9900-1 Chrome
9901-1 Cadmium

Sprocket Cover. Features starter


43-0108 43-0173 43-0125
motor cut out, fits both kick & electric 43-0109
start or electric start only models.
Stock replacement type, not rein-
forced. Fits 1971-76 XLCH-XLH.
Polished Chrome Type
43-0108 43-0109 Kick and Electric
— 43-0173 Electric Only
— 43-0125 Electric Only

Sprocket Covers 1977-78


43-0111 43-0112 43-0172
43-0138 43-0144

1977-78 Sprocket Covers for XLCH kick only, and XLH kick and electric. Has foot peg stud hole. Replaces OEM 34850-77 kick,
34870-75A kick and electric. Mount Kits
Polished Chrome Type Chrome Cadmium Years Type
43-0111 43-0138 Kick 8882-2 8889-2 1971-76 Stock
43-0112 43-0144 Kick and Electric 2059-5 2060-5 1977-80 Stock
— 43-0172 Electric Only 7155-4 — 1971-76 Acorn Allen Style Acorn Stock
7630-3 — 1977-80 Acorn Screw Screw
43-0177 8784-4 — 1971-76 Allen
8786-5 — 1977-80 Allen 43-0152
43-0178 43-0120
43-0119

1979-80 Sprocket Covers.


Chrome Polished OEM Year
43-0177 — 34888-79 1979 1979 Kicker Starter Return
43-0178* 43-0119* 34872-79 1979 Spring Stud
43-0152 43-0120 34911-80A 1980 VT No. Finish
*Note: For kick & electric start. 9902-1 Chrome
9903-1 Cadmium
816
43-0166 43-0186
1981-up Sprocket
Covers
42-0840 42-0843

42-0845 42-0930

43-0130 Installed
43-0149

Chrome Sprocket Cover Trim fits over existing cover for XL’s
as noted.
VT No. Fits
43-0150 42-0840 1986-90
43-0129 42-0843 1981-85
42-0845 1991-2003
42-0930 2004-up
Sprocket Cover Screw Sets.

XL
Acorn Allen Years
7630-3 8786-5 1981-85
8866-8 9750-6 1986-2003
Acorn Allen — 2226-4 2004-up
43-0191

43-0080
23-3024
23-1728

23-3080
23-3015

23-3079
Sprocket Cover Hardware. Fits XLS-XLH.
Sprocket Covers are die-cast as original. Order hardware sep- VT No. OEM Years Item
arately. Fits XLS-XLH. 23-3024 34866-86A 1986-90 Mount Stud
Polished Chrome OEM Year 23-3015 42441-80 1980-90 Pivot Stud
43-0166 43-0167 34911-81B 1986-90 23-3079 42441-90 1991-2003 Pivot Shaft
43-0129 43-0130 34911-81A 1981-85 23-1728 34909-83 1983-90 M.C. Support Bracket
— 43-0080 Belt 1986-90 23-3080 34933-96 1991-2003 M.C. Support Bracket
43-0149 43-0150 38911-91 1991-2003 *Note: Fits belt & chain drive.
— 43-0191 — 1991-1999
43-0185 43-0186 34932-04 2004-up

817
Kicker Gear Kit 17-1105

17-1146

XLCH Ratchet Gear Kit includes gear, plate, rivets, machined


spacer & spring for appropriate year. Spacer supplied as noted.
VT No. Year Spacer
17-1103 1954-70 17-1100
XLCH Internal Kicker Gear Kit has parts pictured, matched 17-1104 1971-72 17-1100
ratchet gear set with sleeve, crank gear, spring, rivets, locks, 17-1105 1973-79 17-1102
shaft and the hard to find hardware for XLCH repair or XLH
conversion. Only needed parts are a cover, kick spring and arm
assembly. 1980-up Sportsters are not drilled to accept a kicker
shaft.
VT No. Fits
17-1144 1954-70
17-1145 1971-72
17-1146* 1973-79
*Note: Must be used with early style one piece kicker arm
VT No. 17-0308.
XLCH Ratchet Gear Kit. Includes
gear, plate, rivets, machined spacer
and spring for appropriate year.
Spacer supplied as noted.
VT No. Year Spacer Kick Start Hardware for 1954-79 Sportster.
VT No. # OEM Years Item
17-1103 1954-70 17-1100 12-0709 5 6802 All .007 Shim
17-1104 1971-72 17-1100 12-0528 8 7926 All Shaft Nut
17-1105 1971-79 17-1102 17-1111 9 8215 1957-70 Rivet, 25 pack
17-1112 10 8216 1971-up Rivet, 25 pack
Ratchet Plate Riveting Fixture 17-9844 12 24577-68 1968-up Hole Plug
& Alignment Tool clamps plate 17-0018 13 33052-71 All Kick Arm
to drum while setting rivets on 14-0115 14 33076-37 All Oil Seal
1971-79 XL clutch drum. 13-0122 15 33084-41 All Chrome Spring
17-0155 16 33088-52 1952-70 Spring Stud Chrome
VT No. 16-0165 17-0156 18 33088-71 1971-79 Spring Stud Chrome
17-1114 19 33094-57 1957-76 Kicker Shaft
17-1115 33094-77A 1977-79 Kicker Shaft
10-0718 20 33099-52A All Bushing Shaft
Starter Ratchet Plates available with 9 10-0719 20 As Above with seal
teeth. Both mesh with stock gear. 17-1113 21 33110-54 All Thrust Plate
17-0301 22 33175-16B All Kick Pedal
VT No. OEM Year 28-0213 23 33182-63A All Black Rubber
17-1116* 33379-57 1957-70 10-2494 24 33213-31 All Pedal Bushing
17-1109 33379-71A 1971-79 13-9184 25 33215-30 All Spring Washer
17-1106 26 33348-57 1957-77 Large Kick Gear
17-1108* 33379-71A 1971-79 17-1107 33348-77 1978-79 Large Kick Gear
*Note: Machined type 17-9833 27 33356-52 All Gear Stop
17-1109 37-9239 28 6469 All Washer for Above
17-0911 29 33362-52 All Lock Tab
Ratchet Plate Rivets. Two lengths 17-1116 30 33379-57 1957-70 Ratchet Plate 9T
5
/32 x 13/16 x 9/32 dia (8215) use on 17-1109 31 33379-71A 1971-79 Ratchet Plate 9T
13-0127 32 33390-52 All Ratchet Spring
1957-70 XLCH and 5/32 x 7/16 x 9/32 dia 17-1103 33 Cpt. Kit 1954-70 Ratchet Gear Kit
(8216) use on 1971-79 XLCH. 25 pk. 17-1104 33 Cpt. Kit 1971-72 Ratchet Gear Kit
17-1105 33 Cpt. Kit 1973-79 Ratchet Gear Kit
17-0998 34 33432-73 1973-79 Ratchet Gear 9T
VT No. OEM Type 10-0722 35 33442-57 57-E73 Bushing
17-1111 8215 Early 10-0723 36 33442-73 L73-79 Bushing
17-1101 38 37753-76 1967-79 Spacer XLH, electric
17-1112 8216 Late start only
17-1100* 39 37754-74 1957-72 Spacer 1.047 long
17-1102* 40 37755-73 1971-79 Spacer 1.153
*Note: For kick & electric start.
818
Stroker Kicker Arm Kit
includes I Beam, 1” longer
chrome kicker arm with
Kicker Arm Kits
chrome rail type buffalo kick
pedal and hardware.
VT No. Item
17-9921 Complete kit
17-0160 Arm only
17-9150 Pedal only
17-0309 17-0308

Chrome Fold-
17-0307 17-9934 Out Kicker Complete Kick Arm & Pedal Assembly Kit includes heavy
Arms replace forged offset kick arm VT No. 17-0308, kick pedal 17-0301 and
33057-77 on necessary hardware for easy installation.
1977-79. The 17- VT No. Item
9934 features flat 17-0309 Kit Complete
kicker pedal that 17-0308 Kick Arm
spins. 17-0301 Kick Pedal

VT No. Type
17-0307 Stock
17-9934 Flat Pedal Style
H-D Logo Kick 17-0385 17-0386
Start Pedal 17-0765
replaces 33175- Alloy Billet Kicker Peg Sets.
16TA. VT No. Style
VT No. 17-0315 17-0385 Skull
17-0386 Knuckle
17-0301 (A) 17-0765 Maltese
17-0302 (B) Red Baron Billet Kick Pedal
includes chrome axle shaft.
VT No. 17-0651

XL
17-0311 17-0303 B

17-0299 17-9150
Flat Kicker Pedals available in O-Ring or Rail design.
Kick Pedal Assembly in styles pictured, include mount bolt pin VT No. Type
kit with bushing for 1-piece kicker arms 1936-76. 17-0299 O-Ring
VT No. # Style Brand 17-9150 Rail
17-0301 A Flat Rubber Complete VT
17-0311 Flat Rubber White VT A B
17-2123 A Shaft Only VT
17-0302 B Chrome Skeleton CCA Kick Spring Studs.
17-0329 B Chrome Skeleton VT Zinc Chrome Cadmium # OEM Year
17-0303 B Brass Skeleton CCA 17-0155 9898-1 9899-1 A 33088-52 1952-70
17-9819 B Polished Brass VT — 17-0156 — 33088-71 1971-78
17-0306 Bolt Kit( 5pk) VT — 9900-1 9901-1 As Above 1971-78
37-0992 Chrome Bolt (5 pk) VT — 9902-1 9903-1 B 33098-79 1979
Diamond Shape Rubber Insert Kick Kickstarter Return Spring for all 1954-79.
Pedal includes bushing. VT No. OEM Finish
VT No. 17-0337 13-0122 33084-41 Chrome
13-9248 33084-41 Black

Kick Rubber is a stock replacement of rub-


ber, for old style popsicle kick pedal. 17-0046 Spool Kick Pedal replaces 2091-16.
Order bolt kit separately.
VT No. Finish
VT No. Color 17-0046 Black
28-0213 Black 17-2124 Chrome
28-0309 Black with H-D 17-0459 Black, Holes
28-0214 White 17-0459 17-0461 Chrome, Holes
819
1952-79 XLH
Kick Start
Conversion
XLH Complete Kicker Kits. All parts included as illus-
trated. Check ratchet gear spacing before assembly.
Available in kick only sprocket cover or kick & electric
sprocket cover with cut away for starter motor. Available
with chrome or polished sprocket cover.
V-Twin Original Since 1980!

VT No. Years Type Finish VT No. Years Type Finish


22-0211 1973-76 Kick only Chrome 22-1050 1952-70 Kick only Polish
22-0205 1977-78 Kick & Electric Polish 22-0200 1967-70 Kick & Electric Polish
22-0210 1977-78 As Above with Cover Chrome 22-0201 1971-72 Kick & Electric Polish
22-0206 1977-78 Kick only Polish 22-0202 1971-72 Kick only Polish
22-0207 1979-only Kick & Electric Polish 22-0203 1973-76 Kick & Electric Polish
Note: 1980-up Cases are not machined from factory to accept 22-0209 1973-76 As Above with Cover Chrome
kick starter components and can not be fitted with a kick starter. 22-0204 1973-76 Kick only Polish

1985-90
Clutch
Hardware

Clutch Hardware for Sportster 1985-90. VT No. OEM # Item


VT No. OEM # Item 18-1146 36787-84 N Steel Drive Plate, 5 pc. set
37-9161 3583 AAA Bolt 18-3665 36788-84 O Friction Plate, 7 pc. set
18-8269 5707 AA Spacer 18-3216 36789-84 P Spring Plate, Center
12-0158 8873 A Ball, 50 pack 18-8245 36791-84 Q Clutch Hub Shell
12-0353 8885 B Bearing with Magnets
12-0960 11045 C Retaining Ring, Guide 18-8324 36791-84 Q As Above VT Brand
12-0961 11046 D Adjusting Screw Ret. Ring 18-3646 — Q-1 Ring Gear Only
12-0962 11164 E Clutch Hub Ret., 10 pack 18-8233 36792-84 R Spring Pressure Plate
12-0567 11730A F Nut, Adjusting Screw 18-8264 36794-84 S Inner Spring Seat
18-3206 11735B G Adjust Screw 12-0964 36795-84 T Ret. Ring, Clutch Hub
18-8267 25408-84 GG Inner Ramp 18-8265 36796-84 U Outer Spring Seat
18-3658 25409-84A H/J Ramp & Coupler Kit 18-3660 36797-84 V Ret. Ring Press. Plate, 10
17-0931 25448-84 I Lock Plate, Ramp 12-0963 36798-84 W Ret. Ring Clutch Hub
18-3211 34920-86 J Cable Coupling 12-0352 36799-84 X Bearing, Clutch
13-9158 36715-84 K Clutch Adj. Spring 17-0932 36802-84B Y Filler Plug Lock Plate
18-3659 36730-84 L Bearing Guide 18-8266 36793-84 Z Spring Seat Center
18-8244 36785-84 M Clutch Hub 18-0179 — A-Z Complete Kit
18-8268 36786-84 MM Pressure Plate
Clutch Ramp Assemblies 18-1211 18-3619 18-0352 18-0351
Full Kits include all neces-
sary hardware for installation.
VT No. Year
18-0352 1994-up
18-0351 1986-93
18-3619 1971-84
18-1211 1954-70

820
1991-up Clutch Components

Complete Clutch Pak includes


all parts shown except clutch
ramp.
VT No. Year
18-0177 1991-93
18-0178 1994-03

18-0178 Assembly

XL
Clutch Hardware for Sportster 1991-up. 18-8294 36785-91 M Clutch Hub
VT No. OEM # Item 18-8326 36790-91 Clutch Shell w/ P & V, 1991-03
37-9161 3583 A Bolt 18-8295 36790-91 N Clutch Shell w/P & V, 1991-03
12-0158 8873 B Ball, 50 pack 18-0792 36790-04 N Clutch Shell w/P & V, 2004-up
12-0353 8885 C Bearing 18-8296 36792-91 O Diaphragm Spring
12-0961 11046 D Adj. Screw Ret. Ring 18-5051 37910-04B O 2004-up Diaphragm Spring
12-0567 11730A E Nut Adj. Screw 18-5052 37924-04A O 2004-up Diaphragm Spring
12-0986 11250 EE Ret. Ring, 1994-up 12-9998 36799-91 P Ball Bearing
18-3206 11735B F Adjust Screw, 1991-93 17-0932 36802-84B Q Filler Plug Lock Plate
18-3242 11752 F Adjust Screw, 1994-03 12-9915 37495-91 R Main Shaft Nut
18-3262 11765Y F Adjust Screw, 2004-up 18-8298 37870-91 S Spring Washer
18-8267 25408-84A G Ramp, Inner 1991-93 18-8256 37872-90 T Inner Spring Seat
18-3210 25453-87A G Ramp, Inner 1994-up 18-8258 37904-90 U Retaining Ring
18-3658 25409-84A H-I Ramp & Coupling Kit, 1991-93 18-8259 37905-90 V Retaining Ring
18-1111 25409-86A H Outer Ramp, 1991-93 18-8260 37908-90 W Retaining Ring
18-3243 25409-94 H Outer Ramp, 1994-up 18-8261 37909-90 X Retaining Ring
18-0351 Kit Ramp Assembly 1991-93 18-3230 37910-91 Y Clutch Plates (8) Set
18-0352 Kit Ramp Assembly 1994-up 18-8255 37912-91 Z Pressure Plate
18-3211 34920-86 I Cable Coupling 18-3231 37913-90 AA Steel Plate (6)
17-0931 25448-84 J Lock Tab 1991-93 18-8297 37918-91 BB Release Plate
18-3647 — K Ring Gear 18-8313 37977-90 CC Spring Plate
13-9158 36715-84 L Clutch Adj. Spring, 1991-93
13-9257 36715-94 L Clutch Adj. Spring, 1994-up

821
1971-84 Clutch Hardware

Complete Clutch Pack


includes all parts shown,
except clutch release kit #15.
VT No. Year/Type
18-0551 1971-80 K&E
18-0552 1971-80 Kick
18-0553 1981-E84 Electric

XL Clutch Hardware 18-3208 37878-74 23 Release Disc


VT No. OEM # Item 18-2330 37879-71 24 Thrust Collar
18-1212 5995 1 Spacer STD 1.525 (6) 18-3651 37985-71 25 Drive Plate, 8 pack
18-1214 5996 1 -.040 (6) under 18-1119 37987-71 26 Outer Drive, each
18-1215 5997 1 -.080 (6) under 18-1118 37992-71 27 Steel Drive, 8 pack
18-3655 6860 2 Washer, each 18-2322 38005-74 28 Stud Plate
37-0516 7130W 3 Lock Washer 13-0141 38079-72 29 Outer Spring
12-0511 7686 4 Nylon Lock Nut, 10 pack Set 38080-71 30 Inner Spring
12-0513 7803 5 Adjuster Nut 18-3618 31830-71 31 Screw Kit (Includes 3 & 5)
17-1112 8216 6 Rivet, 25 pack 18-1213 38130-71 31 Screw only
12-0157 8860 7 Balls
18-8155 18-3618
12-0341 9073 8 Bearing
12-0903 11005 9 Snap Ring, 10 pack
12-0909 11052 10 Snap Ring, 10 pack
18-3260 11053 11 Retainer, 10 pack
18-3640 33167-67 12 1967-80 Ring Gear
18-3645 — 12 1981-E84 Ring Gear 18-3619
17-1109 33379-71A 13 Ratchet Plate
18-3650 34920-71 14 End Coupling
18-3619 15 Kit, assembly
12-0540 37527-67 17 Hub Nut, each 1971-E84 XL Clutch Adjuster Parts Kit includes parts illustrat-
17-0912 37533-52A 18 Lockwasher, 10 pack ed. Other items available separately. Screw kit includes adjuster
12-1967 Kit 17-18 Nut Kit screw and nut only.
18-2321 37499-71 16 Retainer, Releasing Disc Nut, VT No. OEM Item
Set of 6 retainers with nuts 18-8155 Kit Complete Kit
18-1142 37561-71 19 Clutch Hub 18-3619 37203-71A Ramp Kit
18-3162 37701-71A 21 As Above 71-80 Clutch Drum 37202-71A 34920-71
Kick Only with Ratchet Plate 18-2332 37202-71A Inner Ramp
18-3163 37716-71A 21 71-80 Clutch Drum Kick & 18-3618 31130-71 Adjuster Screw Kit
Electric with Ratchet Plate 18-3650 34920-71 End Coupling
18-1131 37716-81 21 Clutch Drum 1981-E84 12-0903 11005 Snap Ring, 10 pack
with Ring Gear 12-0157 8860 Balls, 50 pack
12-0329 33722-71 22 Bearing

822
1970 & Earlier XL Clutch
1970 and Earlier Clutch.
VT No. # OEM Item
17-1111 4 8215 5
/32 x 13/16 x 9/32 Rivet
18-3640 5 33162-67 Starter Ring Gear
17-1116 6 33379-57 Starter Ratchet 9T
18-2331 7 34897-53 Screw Retainer
18-1140 8 37201-54 Release Worm and Lever
18-1138 9 37210-47 Release Worm Cover
13-0137 10 37222-52 Worm Lever Spring
17-1158 12 37279-56 Release Rod Set 56-66 XL’s 1967-69 XLCH
18-3157 17-1157 12 37280-67 Release Rod Set 1967-69 XLH, 1970 XLCH
14-0125 15 37339-53 Release Rod Oil Seal
N/A 16 37345-52 Release Rod Oil Seal Ret.
12-0539 17 37526-56A Clutch Hub Nut
12-0540 18 37527-67A Clutch Hub Nut
17-0912 19 37533-52A Clutch Hub Lockwasher
17-0090 20 37535-52 Clutch Hub Spacer
18-3157 21 37556-57B Hub Assembly, 1957-69 XLCH
18-3161 21 37557-67 Hub Assembly, 1967-70 XLH, 1970 XLCH
18-3161 12-0372 22 37568-67 Clutch Hub Bearing Inner Race
12-0510 23 37581-52 Large Hub Stud Nut
12-0574 24 37582-52 Small Hub Stud Nut
12-0551 24A Nut Set 3 each, #23 & #24
18-8232 25 37584-64 Clutch Hub Stud (6) 1964-66
18-3123 25 37584-67 Clutch Hub Stud (6) 1967-70
17-0091 28 37721-54 Sprocket Hub Washer
12-0328 29 37722-52 Clutch Sprocket Needle Bearing
17-0020 30 37731-52 Washer, Sprocket Bearing, 0.0955” thick
17-1158 17-1157 17-0021 30 37732-52 Washer, Sprocket Bearing, 0.0975” thick
17-0022 30 37733-52 Washer, Sprocket Bearing, 0.0980” thick
17-0024 30 37735-52 Washer, Sprocket Bearing, 0.0925” thick
17-0023 30 Washer Sprocket Bearing, 0.1010” thick
17-0092 30 As Above Assortment, 1 each of above
14-0128 31 37740-57 Clutch Hub Oil Seal, Kick Start
Assembly Order Illustration 14-0129 32 37741-67 Clutch Hub Oil Seal, Electric Start
18-3637 33 37760-52 Clutch Cover
15-0212 34 37762-52 Clutch Cover Gasket
18-3635 35 37876-52 Releasing Disc
17-1157 Clutch Rod Installation for 17- 18-1113 36 37985-52A Friction Plate Raybestos (7)
1166 and 17-1165. See page 814. 18-1115 37 37992-52 Drive Plate (7)
18-1141 38 38013-52 Pressure Plate
VT No. Year Models 18-1116 39 38016-52 Backing Plate
13-0140 40 38076-52 Spring (6)
17-1158 1956-66 XLH 18-3642 41 38101-52 Backing Plate, Spring Cup (6)
1967-69 XLCH 18-1139 42 38130-54 Adjusting Screw
12-0519 43 38135-50 Adjusting Screw, Locknut
17-1157 1967-69 XLH
1970 XLCH

XL
1954-70 Clutch
43-0114 Release Kits.
VT No. 18-1211
18-1211
1954-70 Clutch Release Parts.
VT No. OEM Part
18-1211 Kit
18-1138 37210-47 Cover
18-1139 38130-54 Screw
43-0133 12-0519 38135-50 Nut
18-1140 37201-54 Worm
Early XLH & XLCH Sprocket Cover. Kick 1952-67 XLCH Cast Sprocket Cover fea- 13-0137 37222-52 Spring (10)
and electric with starter cut out. Replaces tures early Rib design, includes worm and
34871-67B, kick only replaces 34782-57A hardware, replaces 34874-52A.
on 1952-70 Sportsters. Complete cover VT No. 43-0133
assembly includes cover, release worm Rubber Cable Oiler Boot
adjuster screw, nut, oil deflector, spring replaces 38690-55, for XL
and kicker spring stud. 1955-80. 5 pack.
VT No. Type VT No. 28-0401
43-0114 Polished Kick & Electric Cover
43-0135 Polished Kick Cover Only Replica Clutch Adjuster
43-0136 Chrome Kick Cover Only Sleeve. Fits 1954-71, 7/16”
18-1211 Release Kit hole levers. Zinc plated. 1952-70 Clutch Cable with adjuster.
8886-2 Stud, Chrome VT No. 37-8460 VT No. Item
8887-2 Stud, Cadmium 36-0406 Cable Assembly
Stock Sprocket Kicker Cover Screws Clutch Cable Bracket 37-8460 Adjuster Only
VT No. Years Type/Finish secures cable to frame on
8884-2 1954-70 Chrome 1952-E70 XL models.
8885-2 1954-70 Cadmium Parkerized finish. Replaces
8886-2 1952-70 Pipe Mount Stud 38676-52
8887-2 1952-70 As Above, Cadmium VT No. 37-9160

823
Barnett Clutch Kits 18-3691

18-3230

Carbon Fiber Clutch Sets by Barnett. Carbon fiber clutches


feature excellent lubricity and very good energy absorption.
Barnett Series K Kevlar Clutch Plates
Order steel plates separately.
and Steel Plates for Sportster. The ulti-
VT No. Mfg. Year Clutch Type
mate in durability, smoothness and
18-1119 18-3688 SK-3CF 1971-84 Wet
strength. Steel backed plates give smooth
18-3689 SK-9CF 1984-90 Wet
precise launches and shifting even under
18-3690 HDP-11CF 1991-up Wet
extreme heat. 100% asbestos free.
18-3691* HDP-11EPCF 1991-up Wet
Barnett friction clutch sets and steel
*Note: Consists of nine friction plates and eight steel drive
plates, sold in sets only.
plates. Add 12% more surface area. Double steel drive plate is
VT No. OEM Mfg. Year U/M Type
not used.
18-1115 37992-52 SK-5 1952-70 7 Steel
.047 Thick w/key hole slots
18-1116 38016-57 SK-7 1952-70 1 Steel
Backing Plate
18-1117 37992-71 SK-3K 1971-84 8 Friction
Wet Only Supplied with Spacers
18-1118 37992-71 SK-6 1971-84 8 Steel
Inner/outer slots keep plate flat and true
18-1119 37987-71 SK-8 1971-84 Alloy 1971-84 Barnett
Bonded one side outer drive plate Friction Plate Set.
18-3665 36788-84 SK-9K 1984-90 7 Friction Original compound.
18-3742
Kevlar bonded VT No. 18-3122
18-8248 Extra Plate SK-9EP1 1984-90 7 Friction
8 Friction 7 Steel Plates, adds 14% surface area.
18-1146 37678-84 SK-10 1984-90 5-Steel
18-3230 37811-90 HDP-11 1991-up 8 Friction
Kevlar bonded
18-3231 37913-90 HDP-12 1991-up 6 Steel
Re-use stock double riveted drive plate Barnett Scorpion Clutch Kit features over twice as much fric-
18-3233 HDP-11EPK1991-up Extra Plate Consists of 9 tion surface area compared to stock clutch. Scorpion Clutches
Kevlar Friction, 8 Steel Plates. Adds 12% more provide a positive engagement and release. The kit incorpo-
surface area, double riveted drive plate not used. rates six heavy duty coil springs. In addition, an extra spring set
Barnett Diaphragm Clutch Spring for with a different spring rate is included which allows the clutch to
1984-up models. be tuned for street or race application depending on usage.
VT No. OEM Model Tunability is easy without removal of the primary cover. Barnett
18-8291 18-8291 37871-90 1991-up friction plates are compatible with any primary oil. Each kit is
Standard Spring designed to be used with stock type clutch basket.
18-8306 As Above 25% Stronger VT No. Fits
18-8227 36792-84 1985-89 18-3722 1971-83
20% Stronger 18-3732 1984-90
13-9204 13-0141 18-3742 1991-up
20-0211 16-0310

Clutch Springs. Stock type are sold as sets.


1971-84
VT No. OEM Brand Quantity
13-0141 38079-72 V-Twin 2 20-0211
13-9204 As Above Heavy Duty 1 Pro-Clutch
13-2007 As Above Sifton 1 VT No. Item
1952-70 20-0211 1991-up Chain
13-0140 38076-52 V-Twin 6 16-0310 Puller Tool
13-9254 As Above Barnett 6
13-2001 As Above Sifton 6

824
Clutch
18-8272

18-8276

Clutch Pak-Kit. Heavy duty factory “wet” type for XL’s complete
kit includes our original bonded police Kevlar clutch steel plates 18-8274
and diaphragm spring. Fits 1991-up.
VT No. 18-3686
Clutch and
Spring Kit
includes 8 friction Alto Clutch Sets. Sold Kevlar or Red Eagle type. Both are
plates, 8 steel bonded to steel.
plates, spacer set VT No. Year Type
and spring set. 18-8271 1957-70 Red Eagle
Fits 1971-84. 18-8272 1971-83 Red Eagle
VT No. 18-1150 18-8273 1971-83 Kevlar
18-8274 1971-83 Red Eagle Outer Drive Plate, ea
18-8275 1984-90 Red Eagle
18-8300 1984-90 Kevlar
18-1120 18-3651 18-8276 1991-up Red Eagle
18-8299 1991-up Kevlar
18-8284

XL
Replica Clutch Sets.
VT No. OEM Year Type Set
18-1113 37985-52 1952-70 Raybestos Friction 7 pc. Steel Sets.
VT No. Year Qty VT No. Year Qty
18-1120 37985-71 1971-84 Alloy Friction 8 pc.
18-8283 1957-70 7pc 18-8285 1984-90 5pc
18-0155 37985-71 1971-84 Kevlar Friction 8 pc.
18-8284 1971-83 8pc 18-8286 1991-up 6pc
18-3651 37985-71 1971-84 Steel Friction 8 pc.
18-3263 37975-90 1991-up Steel Friction 6 pc. Clutch Spacer for 1971-83. Set
Tamer Style Thrust Collar fits 1971-84. of 6 spacers to provide adjust-
Eliminates jerking and lunging while in gear. ment of pressure plate and ade-
Works on belt and chain drive, replaces quate clearance on inside diame-
bearing thrust collar. ter of friction plates.
VT No. 18-2323 VT No. Type
18-1217* 1.525” Barnett
18-1212 1.530” Stock
18-1214 .040” under
13-0141 13-9204 18-1215 .080” under
Clutch Spring for 1971-84, 2-piece type replaces 38079-72 *Note: Use with Barnett Clutch Plates
and 38080-71 or as one piece heavy duty type. SK3K (VT No. 18-1117).
VT No. Item Type 12-1967 12-9915 Clutch Hub Nuts secure clutch hub
13-0141 2 Pc Stock to main shaft.
13-9204 1 Pc Heavy VT No. OEM Fits
Clutch Adjusting Screws sold each. 12-0539 37526-56A 1956-69
VT No. OEM Years Model 12-0540 37527-67 1967-84
18-1139 38130-54 1952-70 XL & K 12-1967 Kit 1967-84
18-1213 38130-71 1971-84 XL 12-9915 37495-91 1991-up
18-3206 11735B 1985-94 XL
18-3242 11752 1995-03 XL
18-3262 11765 2004-up XL 12-0539 12-0540

825
Diamond
Rear Chains
530 Standard
530 Sigma O-Ring Chain with 10,600
Diamond is the
lbs. tensile strength, features
mainstay of the
heavy-duty, wide-waist link plates for
motorcycle chain.
19-0500 increased durability.
530 HQR Tsubaki Super Series is an Standard Standard
VT No. Links VT No. Links
ultra high-performance, solid roller chain S Series Size S Series Size
19-0320 100 19-0327 108
with 10,500 lbs. average tensile strength. 19-0540 102 19-0544 110
19-0321 102 19-0324 110
HQR Size HQR Size 19-0541 104 19-0545 112
19-0322 104 19-0325 112
19-0500 102 19-0505 112 19-0542 106 19-0546 120
19-0323 106 19-0326 120
19-0501 104 19-0506 120 19-0543 108 19-0554 130
530 XDL Self 19-0547 Con. Link 19-0555 150
Lube eliminates 19-0502 106 19-0552 130
the possibility of hit 19-0553 150
and miss lubrica- 19-0504 110 19-0507 Con. Link
tion, as it has a
constant and consistent lubrication in the
pin bushing (wear) area.
VT No. Link VT No. Link
19-0330 100 19-0334 108
19-0331 102 19-0335 110
19-0332 104 19-0336 112 530 HSL Tsubaki is a virtually mainte-
19-0333 106 19-0337 120 nance free chain that has heavy duty
“530 QR” Solid Roller Chains is an eco- shot-peened side plates sintered metal
530 XLO Diamond
nomical, high quality, solid roller chain. bushings and quad-staked riveting.
O-Ring Chain
QR Size QR Size Nickel-plated HSL/NP is available in a
includes a .214 pin
19-0509 102 19-0513 110 gleaming rustless finish.
which has been
19-0510 104 19-0514 112 HSL HSL/NP Size
produced using a
19-0511 106 19-0515 120 19-0524 19-0532 102
special alloy steel and case hardened for
19-0512 108 19-0559 130 19-0526 19-0534 106
optimum strength.
19-0508 Con. Link 19-0527 19-0535 108
VT No. Links 19-0349 108
Rear Chain 19-0528 19-0536 110
19-0354 102 19-0357 110
Tensioner by 19-0529 19-0537 112
19-0355 104 19-0358 112
LBV reduces 19-0530 19-0538 120
19-0348 106 19-0398 120
chain vibration 19-0531 19-0539 Connecting Link
530 Diamond
and frequency of
Nickel Plated
adjustment by
Chain offers rust-
utilizing a durable
proof protection
urethane roller
along with a bright finish. Each part of the
which revolves on sealed bearings mount-
nickel plated chain is individually plated
ed on chrome anchor plates. Chrome Chain is for show and decorative
before assembly Size 50ENP.
VT No. Year Model use is 120 links by 530.
VT No. Links VT No. Links
19-0432 1957-up XL-XLH VT No. 19-0723
19-0340 100 19-0344 108
19-0436 Roller only For Above
19-0341 102 19-0345 110
19-0342 104 19-0346 112
19-0343 106 19-0347 120
Primary Chains
19-0362 19-0550

19-0369
Diamond Endless Primary Chains Tsubaki Primary Chains features
with oval side plates. endless construction, oval shape side
VT No. Year Sprocket Link plates. Fits 1957-2003 XL (35 x 3 x
19-0362 1957-2003 34 94 94).
19-0369 2004-up 38 96 VT No. 19-0550

826
Chrome Lazer 1979-81. Rear
Style
Sprockets fea-
Sprockets.
Replaces 41470-
Sprockets
ture milled cen- 73. Used on 1979- 19-0672
ter design and 81 XL, XLCH &
9.8 mm offset XLS, cast or wire
fit 1979-81. Flat wheel. Dish type
fits 1986-up. sprocket with
9.8mm offset.
Offset Flat Teeth
Zinc Chrome Teeth
19-0129 19-0132 48
— 19-0047 43
19-0130 19-0133 49
— 19-0049 44
19-0131 19-0134 51
— 19-0032 45
19-0048 19-0033 46 19-0673
Note: Sprocket offset mea-
sured from bolt mount sur- — 19-0035 47
face to center of teeth. — 19-0037 48
— 19-0039 49
19-0040 19-0041 51
1982-92. Chrome finish. Offset types have 5
mm offset.
VT No. OEM Teeth Type
19-0042 41470-82 48 Offset
19-0043 41464-81 51 Offset
19-0120 41470-78 48 Flat Chrome 5-Spoke Sprockets. Offset
19-0124 — 49 Flat models have 9.8 mm offset. Note: Offset
Rear Sprocket Kits for brake drums with 19-0121 41464-86 51 Flat is measured from sprocket bolt mount
rivet on sprockets. Includes rivets and Note: VT No. 19-0120, 19-0124, 19-0121 surface to center line of teeth as shown.
dowels. Fits 1952-78. 51 tooth. Replaces are flat. 19-0042, 19-0043 have 9.8mm off- Offset Flat Teeth Fits
41470-70. set. 19-0032 through 19-0048 have 13.8mm 19-0672 19-0674 48 1986-99
VT No. Item offset. 19-0673 19-0675 51 1986-99
19-0011 Kit 19-0218 19-0251 48 2000-up
19-0114 Rivets 19-0250 19-0221 51 2000-up
Drive Sprockets
Countershaft Sprockets. 19-0589 has offset for 200 tire.

XL
19-0422 19-0128 Type A 19-0125
1952-78 1979-83 1984-90 1991-up #
Type A Type A Type B Type C of Teeth
19-0125 — — — 18
19-0090 — — 19-0446 19
19-0091 — 19-0072 19-0383 20
A B 19-0092 19-0096 19-0063 19-0384 21
Type B
(A) Offset Sprockets fit models which 19-0093 19-0097 19-0064 19-0385 22
allow use of a 150 series tire, order rear 19-0589 19-0589 — — 22
sprocket (B) spacer separately. 19-0094 19-0098 19-0073 19-0386 23
VT No. Teeth Speed Year 19-0095 19-0099 — — 23
19-0419 19 4 1984-90
19-0420 20 4 1984-90 19-0064
19-0409 21 4 1984-90
Type C
19-0410 22 4 1984-90
19-0421 19 5 1991-up
19-0422 20 5 1991-up
19-0128 Spacer 3/16”
Drive Sprocket Nut Kit 19-0211 19-0215
includes lock tab. VT No.
Offset Transmission Sprockets fit 1991-
12-0529 includes seal in
19-0384 up XL’s with chain drive conversion.
nut.
Oil Seal & .500” Offset Counter Shaft Sprocket
Retainer Kit. Metal VT No. Teeth
retainer with seal. 19-0210 21
VT No. OEM Years
Replaces 35150- 19-0211 22
12-0529 35047-53 E1953-70
12-0530 35047-71A 1971-E84 52, includes gasket 19-0212 23
12-0566* 7855W 1984-90 and screws. Fits all 19-0213 24
1952-E84. .810” Offset Counter Shaft Sprocket
20-0308 35211-91 1991-up
VT No. OEM Item 19-0214 22
17-0910 Lock Tab 1952-E84
17-1160 Complete Kit 19-0215 23
*Note: Does not include lock tab.
15-0190 35169-52 Gasket, 10 pk 19-0216 24
14-0118 35151-52 Seal
827
Motor Sprockets
19-0067
Note: 2004-up models 19-0437
requires purchase of
sprocket/alternator rotor
assembly
*Note: Rotor Assembly
XLCH Motor Sprocket.
VT No. OEM Years Teeth
19-0123 40288-58 1954-69 34
19-0067 40235-70A 1970-76 XLCH 34 Compensator Sprocket Components. Fits 1957-76 XL.
1976-78 XLH VT No. # OEM Item Year
19-0381 40235-74 1977-78 XLCH 34 19-0437 A-F — Complete Kit 1967-74
1979-90 All XL 19-0438 A 40273-67 34T Sprocket 1967-76
19-0382 40235-89 1991-2003 35 19-0439 B 40297-57 Cam Extension 1957-76
32-0030* 32493-02A 2004-up 34 13-9238 C 40302-55A Spring 1957-76
19-0451* 40241-02 2004-up 34 19-0440 D 40325-57 Sleeve 1957-76
19-0453 40290-04 2004-up 38 19-0441 E 40376-57 Shaft Extension L1957-E74
Nuts 19-0443 E 40377-74 Shaft Extension 1974-76
12-0502 8025 1957-69 Nut 19-0442 F 40386-57 Nut 1957-76
7817-1 — 1957-84 Acorn Motor Sprocket Nut Lock Plate is construct-
12-0505 40387-70 1970-88 Nut ed of aluminum. Plate is held in place by 2
12-0149 7652 1989-up Nut hex bolts which are threaded into the stock
17-0944 — 1967-90 Lock for Nut non-compensating sprocket. Fits 1967-90 XL.
10-0460 40240-89 1989-up Spacer VT No. 17-0944

Primary Chain Adjusters


18-3156
18-3155

18-3220
Chain Tensioner includes pad and clip
replaces 39975-54A on 1957-69 XLCH
models or 39975-54B on 1971-76
18-0250 XLH-XLCH includes 39980-54 brace.

VT No. OEM Item


18-3155 39975-54A (A)
18-0119 18-3156 39975-54B (B-C) 2 piece
18-3228 39980-54 (C) Offset Bracket
Primary Adjuster Shoe Kit for 1977-up. Primary Chain Nylon Adjuster Pads for 1957-
VT No. # OEM Year Item 76.
18-3220 Kit 1977-85 All Shown
18-3249 Kit 1986-90 As Above VT No. # OEM # Years Model
18-3221 A 3250 1977-90 Adjuster 28-0224* A+B Kit 1957-76 XLH-XLCH
18-0250 C&A 39975-90A 1991-2001 Pad & Adjuster 28-0227 B 39978-58A 1957-76 XLH-XLCH
18-0119 40039-02B 2002-up Pad & Adjuster
28-0226 B 39966-80 1980-90 Pad
18-3643 A 39979-58 Retainer For Above
18-3222 D 39973-86 1977-90 Carrier *Note: Includes metal retainer 18-3643.
12-1186 E 40018-77 1977-85 Stud
York Self Adjusting Chain Tensioner
12-2121 E 40018-86 1986-90 Stud 18-3684
13-9163 F 40019-80A 1977-85 Spring fits 4 and 5 speed models with wet
13-9164 F 40019-86A 1986-90 Spring clutch. Replaces factory type detent
37-0588 G 6033 1977-85 Copper Washer adjuster shoe assembly. Tensioner kit
includes all hardware and instructions
for complete conversion.
VT No. Item
Note: For descriptive 18-0578 1977-90 4 Speed
18-3683 1977-90 4-Speed
purposes 18-3684 1991-up 5-Speed
18-3681 Nylon Pad
XL= For Sportster
18-3684 Installed
828
Chrome Pulley/Sprocket Bolt Kits
Rear Pulleys
A B C

E F
20-0376 20-0687 20-0355 20-0378

G H I
Rear Drive Pulley is 1.125”
Wide. 20-0379 20-0749
VT No. # of Teeth Years Finish
20-0529 55 1991-99 Black
20-0528 61 1991-99 Black
20-0502 61 1991-99 Polish
Wheel Type Drive Type # Style Includes
Year Cast Spoke Belt Chain Nuts/Washer 20-0376 61 1991-99 Chrome
1979-91 9857-10 • • A Collar 20-0377 61 2000-03 Chrome
1979-91 9856-15 • A Collar • • 20-0355 61 2004-06 Chrome
1979-91 8836-10 • A Acorn
1979-91 8837-10 • B Cap •
20-0379 61 2004-06 Chrome, 18 Spoke
1979-91 8834-10 • C Allen • 20-0687 68 2004-06 Chrome, 18 Spoke
1979-91 37-8131 • D Hex • 20-0749 68 2007-up Chrome
1979-up 8838-10 • • E Acorn •
20-0378 68 2004-06 Chrome, 5 Spoke
1979-up 8839-10 • • F Cap •
1979-up 8835-10 • • G Allen • 42-0670 42-0934 Chrome Rear Pulley Cover.
1979-up 9608-10 9609-15 • • H Dome • • VT No. Year Teeth
2000-up 2053-10 2053-10 • I Hex •
42-0670 1991-03 61

Rear Belts 42-0934 2004-up


Note:
68

For descriptive purposes

XL
XL= For Sportster

Front Pulleys
20-0526 Final Drive Front Pulleys for 1991-03
5 Speed models as supplied by V-Twin
or BDL. All BDL pulleys are 1/3” lighter
than stock and include spacer, seal,
20-0060 lock plate and screws. Stock Size
Pulley Noted by *
Teeth V-Twin BDL
27 20-0527
28 20-0650
29 20-0526* 20-0651*
30 20-0652
Final Drive Belts for XL’s.
20-0512 20-0648 29 Tooth Front
Dayco Gates Width Tooth/Model
Drive Pulley fea-
20-0578 20-0456 1.125” 125T XL Ratio Change
tures offset for
20-0575 20-0060 1.125” 128T 1991-92 XL 883
1991-up XL models.
Deluxe XL 1200
VT No. Offset
1993-up All XL and
20-0512 .750
1986-92 XL Rear Belt
20-0648 1.00
Conversion Kit
20-0789 1.125” 136T XL 2007-up
20-0595 — 1.125” 133T XL Rigid Front Belt Lock Plate and Nut Kit
20-0308 includes 2 allen screws, sprocket
— 20-0688 1.125” 137T Belt
20-0598 — 1.125” 136T XL Rigid lock nut and lock plate. Fits 1991-up
20-0790 — 1.125” 137T 2004-07 XL models.
20-0596 — 1.0” 136T XL Rigid VT No. Item
Pulley Lock Tool fits 1991-up XL. 20-0308 Kit
VT No. 16-0588 17-0934 Lock Only
12-0579 Nut Only
37-0429 Set Screw

829
Rear Belt Guards
27-0619

20-0049
1991-99

27-0541 20-0328 20-0377

Rear Belt Drive Kit includes 1 belt, 61T rear, 27T front sprock-
et, chrome belt guard, sprocket flange support brackets, lower
belt guard-debris deflector and all necessary mounting hard-
ware including detailed installation instructions.
VT No. OEM Year Model
27-0542 20-0049 40111-91 1991-99 5-Speed
20-0328 40256-89 1986-90 Transmission Sprocket
20-0377 Chrome 2000-03 (61T) Rear Wheel Pulley
20-0376 Chrome 1991-99 (61T) Rear Wheel Pulley
20-0327 40258-89A 1986-90 Rear Wheel Pulley
20-0060 40022-91 Belt only 128T
20-0456 40038-91 Belt only 125T
43-0075 34911-90A 1986-90 Sprocket Cover

Chrome Guard/Rear Pulley/Dress Up Kit includes belt 27-1667 27-1745


guards, upper and lower, and 61T rear pulley cover for 5-Speed
belt drive models with hardware. Chrome Belt Guards.
VT No. Year VT No. OEM Year
27-0541 1991-99 27-1667 60404-91 1991-99
27-0542 2000-2003 27-0123 27-0123 60481-00 2000-2003
27-0619 2004-up 27-1745 60402-04 2004-up

27-1645 27-0788

27-0788
Installed
Chrome Lower Belt Guard.
VT No. Year
27-1645 1991-2003
27-0788 2004-up
830
Chrome Shifter Lever Assemblies include Cats Paw Shift
Peg. 21-0571 has smooth bore.
VT No. Year
21-0571 1957-70
21-0572 1957-70

XL
21-0573 1971-74
21-0574 1975-76

831
2004-up Forward
Control Set

22-0733 Right

22-0731 +2” Extended!

22-0733 Left

+2” Extended!

22-0731

2004-up Forward Control Set includes brake pedals and mount


plates as shown. 22-0731 includes soft peg set.
22-0721
VT No. Type Type Year
22-0721 Without Pegs Stock 04-05
22-0731 With Pegs Stock 04-05
22-0733 With Pegs +2” 04-05
22-0900 With Pegs Stock 06-up
22-0799 With Pegs +2” 06-up
Hardware for Above
23-0777 Brake Pedal with slot 23-0777
27-0818 Right Hand Peg Mount
27-0820 Left Hand Peg Mount
21-0156 Shift Lever
21-0787 Shaft Arm 22-0721
23-0856 Brake Rod 23-0856

21-2081 21-2087

Polished Stainless Steel Shift Linkage fits 2004-up XLC


models with forward controls.
VT No. Type Style 22-0731
21-2081 Rod Round
21-2087 Maltese
2004-up Chrome Forward Control
Footrest Support fits XLC models
with forward controls.
VT No. 27-0010

22-0733
Note: For descriptive purposes
XL= For Sportster
832
1991-2003 Forward Control Kits
22-0769
Installed
Right

22-0766 22-0769
Left Side Installed
Shift Left

Right
22-0769

22-0769
Left

Chrome Billet Forward Control Kit fits 1986-2003 4 and 5


Speed models. Master cylinder included. Order brake line and
related parts separately.
VT No. Item
22-0769 Kit

XL
23-0688 Brake “T”
23-0262 Master Cylinder 5/8” Chrome
22-0766 Right 23-8060 21” Line
Side Brake 23-0612 10 mm Bolt
23-4047 Straight Banjo
23-4051 90° Banjo
22-0588 23-1054 Master Cylinder Rebuild Kit
23-0262 Master Cylinder
1986-03 Billet Forward
Control Kit features Big
Twin style controls.
Order related brake
parts separately. Will
not work with stock
exhaust.
+2” Extended VT No. 22-0790

Chrome Forward Control Kit for XL models, featuring XLC


Right
Styling. Kit includes Cats PawTM Foot and Shift Pegs. VT No. 31-
0599 Engine Bar Adapter required to install engine bar VT No.
51-0881. 22-0588 does not include shifter pegs.
Brake Related Parts for 22-0790.
VT No. Item Years Speed VT No. Item
22-0766 Control Kit 1986-90 4 Left 23-4279 90 degree Fitting
22-0719 Control Kit 1991-2003 5 23-8342 36” Hose
23-0571 “T”
22-0718 Control Kit 1991-2003 5
23-0426 Switch
without pegs 23-8362 16” Hose
22-0588 Control Kit+2” 1986-2003 4/5 23-4050 Banjo
27-1582 Foot Peg Set All 1991-03 23-5010 Master Cylinder
23-0949 MC Rebuild
21-2025 Shift Peg All 1991-03 23-0773 Plunger
23-0465 Brake Pedal All 1991-03
21-0115 Shift Pedal All 1991-03

833
Forward Control
for 1957-2003

883-1000-1100-1200 Forward Control Kit for Sportster models


Left with alternator. Includes chrome brake and shifter assemblies,
complete with all necessary brackets, pedals, linkage, O-Ring
pegs and hardware for installation. Use existing master cylinder
for assembly.
VT No. Year Model
21-2014 22-0395 1984-85 only 4-Speed
22-1048 1986-90 4-Speed
21-2052
22-0396 1991-2003 5-Speed
21-2018
Replacement Parts.
VT No. Item Right
23-9202 Brake Pedal only
21-2058 Shift Foot Lever only
21-2014 Shift Lever Arm, 5 Spd
21-2018 Inner Shift Lever, 5 Spd
21-2052 2 Pc Shift Arm, 4 Spd 21-2058
23-0579 Brake Rod with Clevis VT No. 22-0700

Shift
Side
Brake Side

22-0391

Left
XLH-XLCH Forward Controls are chrome plated and com-
plete as pictured for right and left sides for 1957-78 models
with mechanical brakes. Purchase longer motor mount bolts
separately. Note: Front Pipe may have to be indented for
clearance.
VT No. Fits Brake Shift
22-0700 1957-74 Left Right
Daniel Boone Forward Controls fit models as listed. 1975-76 22-0701 1977-78 Right Left
models are cable operated and include cable and brake switch. Front Motor Mount Bolt Kit. Stock length
22-0391 includes master cylinder & stainless brake line.
kits include chrome spacers and washer.
VT No. Fits Brake Shift Brake Type
22-0405 1975-76 Right Left Cable Extra length kit are bolts only and do not
22-0400 1977-78 Right Left Cable include spacers. Use extra length kit for
22-0391 1979-85 Right Left Hyd. installing forward controls or hiway bars. Fit
1957-84.
27-1520 21-0671 VT No. Type Style
27-1519 7141-18 Stock Acorn
37-9207* Stock Hex
9797-20 Stock Allen
7408-10 Extra long Acorn, 7.5”
Brake Pedal can be used as a replacement for Daniel Boone or
Davey Crocket controls. The 3/8 x 16 threaded stud can also be 37-0846 Extra long 8.5”
used as rigid mount foot pegs. 37-9086 Chrome Spacer Set
VT No. Item U/M 37-9158 Washers, 4pk Locating
27-1519 Rubber Covered Set *Note: Does not include spacers
27-1520 O-Ring Set
21-0671 Cats Paw Peg Ea
834
XL
Rear Brake Pedal & Components fits 1980-2003.
VT No. # OEM Item
23-0401 A 42459-80B 1980-2003 Pedal
23-0405 A-1 542400-80 Pin for Pedal
23-1741 B 42445-80A 1980-2003 Rod End and
C 42448-80 Plunger Assembly
23-1986 B&D — Rod End with Pin
23-3016 B 42445-80A 1980-E87 Rod End only
23-9173 B 42437-87 1987-up Plunger Rod End
23-3017 E 42448-82A 1982-E87 Plunger
23-3015 F 42441-80 1980-90 Pivot Shaft
23-3079 FF 42441-90A 1991-up Pivot Shaft with Clevis
12-0972 G 11093 1980-89 Pivot Retainer
13-9165 H 40920-79 1980-84 Return Spring
13-9166 H 40920-82 1984-E87 Return Spring
28-0505

835
Rear Calipers Chrome Rear Caliper Cover can be installed
without removing brake lines for 2000-2003.
VT No. 42-0705
1987-99 XL
Chrome Rear
Caliper Set.
Replica style 23-0125
includes bracket 23-0140
and caliper with
pads. Uses stock
brake lines.
VT No. 22-0379
2081-3
Rear Caliper Bolt Set.
VT No. Fits Finish
37-0508 1982-E87 Chrome
23-0140 L1987-99 Chrome
23-0125 L1987-99 Black
2081-3 2000-2003 Chrome
Rear Caliper Seal Kits.
23-0553 VT No. Year
23-9221 23-2276 1979-81
23-2277 1982-86
23-9022 1987-99
23-0533 2000-03
23-0276 2004-up
Rear Caliper Pistons. *Note: Includes seal kit.
VT No. Year
23-2280 1979-81
23-0587 23-0633 23-2281 1982-86
23-1999
23-1999 1987-99
23-0532 2000-03
23-0275* 2004-up
23-9052 1982-86 Rear Caliper Pin Boot replaces 44200-82.
VT No. 23-0697

Caliper Bumper Rubber fits 2000-03 XL. Replaces


Caliper Assemblies. 44351-00.
VT No. OEM Year Finish VT No. 28-1502
23-0553 40925-00 2000-2003 Chrome
23-0587 40925-00 2000-2003 Chrome 23-9239
23-0633 40968-04 2004 Chrome
23-0236 40968-05 2005-07 Chrome
23-0637 40968-05 2005-07 Silver
23-0855 40968-08 2008-up Chrome
23-9221 44198-87 L1987-99 Caliper Chrome
23-9052 44052-82A 1982-E87 Caliper, Complete Chrome
37-0508 44201-82 Bolt Kit for Above Chrome Rear Caliper Parts for 1979-81.
VT No. # OEM Item
23-9239 Assembly Caliper, Chrome
23-9047 Chrome Bracket for Calipers 23-1746 F 44175-77 Screw Set
44176-77
are sold separately. Replaces 23-0414 I 44186-77 Caliper Pins, 10 pk
40929-87. Fits L1987-99. 23-9199 H 44182-77 Plate, Inner
VT No. 23-9047 44185-77 Plate, Outer
23-2276 E 44152-77 Seal Kit
44180-77
23-0510 A 43395-80 Pad Set
23-2280 G 44181-77A Caliper Piston
23-0137 23-0147 23-1731 D 44146-77 Bleeder
23-9198 C 44141-77 Brake Hose Seat
23-0135 J 45861-79 Bushing, Set
45862-79
23-9238 28-0718 K 44199-79 Rubber Bumper
Vibration Shims fit rear pads.
VT No. OEM Year
23-9238 41665-82 1982-86
23-0137 43959-86 1987-99
23-0147 44337-00 2000-03

836
Rear Caliper Kits

Chrome Rear Caliper Kit fits XL models and includes com-


plete chrome replica 4-piston caliper assembly with pads and 11.5” Chrome Caliper Kit fits XL’s Rigid frames with 3/4” rear
polished stainless steel drilled rotor with chrome mount bolts. axle. Kit includes polished 11 1/2” disc, bolts, chrome 4-piston
VT No. Year caliper complete with integral bracket and weld on frame tab
23-1150 2005-up for left side.
23-1097 2004 VT No. 22-0370
23-1092 2000-2003
22-0369 1987-1999
22-0366 1982-1986
Rear Caliper Kits include GMA Caliper with bracket and either a polished 22-0363
or standard 11 1/2” stainless steel rotor with mount bolts. Use with 5/8”
master cylinder.

Polished Standard Fits


22-0361 22-0354 1979-81
22-0362 22-0355 1982-E87
22-0363 22-0356 L1987-99

Rear Caliper

XL
23-9209
23-4519 23-9209
Caliper
Installed

23-9208
Rear GMA Billet Aluminum Brake Calipers are machined from billet aluminum and clear anodized. Feature dual pistons which
are internally connected, brake pads and brackets, when provided. Include spacers and hardware necessary for installation.
Hoses and rotors not included. Use 5/8” bore master cylinder COMPONENTS
VT No. GMA Model 23-4520 PA2 GMA Caliper Piston, pair, fits 23-4519, 23-9208, 23-9209
23-4510 RB1 Caliper O-Ring Seal Kit fits ,23-4519, 23-9208, 23-9209
23-4519 203 1979-81 XL. 23-4514 B-Pad SBS Brake Pad Set fits Calipers: 23-4519, 23-9208, 23-9209
23-9208 204 1982-E87 XL. 23-4523 GMA Bleeder Screw
23-9209 205 L1987-99 XL with Banjo. 23-9237 R879SPT GMA Ductile Iron Brake Rotor Rear
23-9936 R79FXL GMA Floating Brake Rotor 1979-99 Rear

Caliper Inserts
Chrome Brake Caliper Inserts are easily installed with double
face tape supplied. Sold each.
VT No. Dia Fits Type
37-8968 1.80” 1987-99 Hayes Rear
42-0841 37-8969 1.47” 1984-99 Front
37-8968 37-8969 37-8970 1982-E87 Girling Rear
23-0698 37-8970 1.40” 1977-83 Dual Disc Front
1972-84 Banana Rear
1977-81 Rear
42-0841 2000-03 Front and Rear
37-9366 37-9366 2004-up Front (Smooth)

837
Master 42-9945
23-1717
Cylinder
23-9262

23-1720
Rear Master Cylinder.
VT No. OEM Finish Years
23-0757 42453-82B Natural 82-E87
23-0758 42453-82B Chrome 82-E87
23-9177 23-9201
23-9200 42456-87C Natural L87-2003
23-9262 442456-87 Chrome L87-2003
23-0586 Pushrod L87-2003
23-0789 42521-04 Black 04-up 42-9945 Installed

42-0890
23-0586
Rear Master Cylinder Rebuilds.
VT No. OEM Fits
23-1717 42374-77B 1979-81
23-1720 42374-82A 1982-E87
2004-up XL Chrome Brake Reservoir Chrome Rear Master Cylinder Covers. 23-9177 42382-87A 1987-2003
Cover will dress up the remote fluid VT No. Years 23-9201 42452-87 87-up Body Rebuild
reservoir for 2004-up models. 42-9945 1980-2003 23-0586 Pushrod L1987-2003
VT No. Year 42-0890 1982-2003
23-0950 2004-06 15-0188
23-0967 2007-up
Warranty All Brake/Calipers/Master Cylinders sold as individual pieces or in kits are covered under our warranty “Replacement
Only” Provision. All item part numbers begin with a 23 prefix. No credit will be issued for these items as they are exchange only.
15-0242
15-0250
24-9190
BT Gaskets Master Cylinder &
Reservoir Top Gaskets
GB No. OEM Year Type
15-0188 45012-72 1972-81 MC
24-0633 24-0629 15-0204 45012-82 1982-84 MC
15-0242 45005-85 1985-95 MC
15-0250 45005-96 1996-up MC
Rear
15-0202 41766-58 1958-78 MC Top
23-0617 24-0601 15-0203 42455-80 1979-81 MC Top
Rear Master Cylinder Top Covers available for the years listed in Eagle Spirit 15-0248 42455-82 1982-E87 Reservoir
chrome or with gold inlay and in smooth style. 15-0540 42455-99 2000-up Reservoir
ES ES 15-0242 45005-85 1985-95 MC Top
Smooth Chrome Gold OEM Years Rear Master Cylinder Boots
23-9187 24-0629 24-0632 42381-87 1987-up sold each.
23-9190 — — 42381-82 1982-96 VT No. OEM Fits
23-0617 24-0639 24-0640 42376-77A 1979-81 28-0503 41764-79 1979
Finned 28-0505 40922-79 1980-86
24-0601 — — 42376-77A 1979-81 28-2005 40922-87 1987-up
Stainless Steel Master Cylinder Top Screws, 25 pack. 1982-up Rear Stop
VT No. OEM Years Type Lamp Switch Boot
37-8947 2628 1972-81 Front MC Top, Countersunk replaces 41642-82.
37-8948 2579 1982-up Front MC Top, Countersunk VT No. 28-0426
37-9082 2622 1970-78 Points Cover
37-9083 2625 1979-up Points Cover
37-8821 42534-82 1982-up Reservoir Cover

838
Rear Brake
Backing Plate
in chrome or
1952-78 Rear Brake
polished finish. 23-0408
Order anchor
bolt kit sepa-
rately.
A B

23-0404

23-0400
C

Chrome Brake Pedals.


Polished Chrome # Year Type VT No. OEM Years
— 23-9013 A 1952-72 Rod 23-0408 42410-52 1952-74
23-3067 23-9014 B 1973-74 Rod 23-0400 42420-75 1975-76
23-2268 23-9015 C 1975-78 Cable 23-0404 42410-75A 1977-79
Rear 23-0396
Wheel/Brake
Drum
Assembly
includes 16” all
chrome wheel, 23-1997 23-1998
brake drum,
chrome back- Brake Operating Shafts are splined to accept brake pedal.
ing plate VT No. OEM Year
assembly and 23-1997 42549-52 1952-74
chrome axle kit. 23-0396 41620-75 1975-76
Order chrome 23-1998 42549-75 1977-79
brake arm VT No. 23-0397. Brake Operating Shaft Bushings.
VT No. Fits 10-2505 47757-52 1952-76
52-1050 1954-72 10-8268 25594-75 1977-E81
52-1051 1973-74 10-0748 34898-79 1979 only Pivot Shaft

XL
52-1052 1975-78 Chrome Rear Brake Linkage
Chrome Rear Backing Plate Kit includes chrome rod with
Assembly includes chrome nut, chrome pedal, chrome rear
backing plate, shoes, springs, arm, brake spring, cross shaft,
cam, pivot stud and related clevis pin and hardware.
hardware. Order rear arm VT No. Years
separately. 22-0812 1952-66
VT No. Year 22-0811 1967-74
22-0728 1954-72
22-0729 1973-74
22-0730 1975-78
A B 23-0503,
23-0390

23-0505
1954-78 Brake Shoe Sets fit XL
Rear Brake Drum includes sprocket riveted on for use on models. Include linings riveted
1955-78 XLH-XLCH Sportster models. Order mounting bolts on. Order spring set separately. 13-0146
separately. VT No. Item Type
VT No. # Type Finish 23-0505 Lining Set STD
45-0403 A Cover Chrome 23-0450 Lining Set .025 O.S.
23-0437 B Drum Chrome 13-0146 Spring Set —
23-0438 B Drum Black 23-0503 Shoe Set STD
8812-16 Bolts Cadmium Set 23-0390 Shoe Set .025 O.S.
8811-16 Bolts Chrome Set
19-0011 Sprocket 51T Black with rivets
19-0114 Rivets Set

839
1954-78 Mechanical Brake Parts

Chrome Rear Brake


23-0127
Arm replaces 41925-52.
Fits 1952-78.
VT No. 23-0397

1954-78 XL Rear Brake Components, Drum Type. 23-0127 37-41-52 — Pivot Stud Kit 3pc 1952-72
VT No. # OEM Item /Type 23-0409 41 41876-54 Pivot Stud 1954-72
10-2505 22 47757-52 Bushing, pr 23-0410 41A 41876-73 Pivot Stud 1973-78
44-0326 23 7986 Axle Nut Kit, Chrome 23-0412 42 41882-52 Stud Nut 1954-72
36-1975 25 38634-75 Cable Assembly 1975-76 9207-4 37-41-42 — Pivot Stud Kit, Chrome
36-1977 25 38634-77 Cable Assembly 1977-78 9208-4 As Above Pivot Stud Kit, Cadmium
13-0205 27 40521-75 Spring, Stop Light & Switch 23-0397 45 41925-52 Rear Lever Chrome
23-0438 28 41401-52 Drum & Sprocket, Black 23-0399 46 42252-52 Brake Rod, 54-66 Short, Chr.
23-0437 28 Complete As above, Chrome 23-0324 42252-52 As above, Cad w/nut
19-0011 29 41470-70 Sprocket only, Black w/rivets 23-0326 42252-52 As above, Parkerized
8811-16 6-19 Chrome Lug Bolt Set 23-0398 46 42253-67 Brake Rod, Long 67-74, Chr
8812-16 6-19 Cadmium 3970B & 7725 Nut 23-0325 42253-67 As above, Cad w/nut
44-0217 30 41551-52 Rear Axle, Chrome 37-8461 47 42264-52 Adjuster Nut 1952-78
44-0565 30A — Rear Axle Kit 23-0421 48 42269-30 Clevis Pin 1954-74
44-0317 31 41598-52 Collar, Zinc 23-0408 51 42410-52 Pedal, Chrome 1952-74
44-0500 31 41598-52 Collar, Chrome 23-0400 52 42420-75 Pedal, Chrome 1975-76
44-0324 32 41600-55 Spacer, Chrome 23-0404 52 42410-75A Pedal, Chrome 1977-79
23-0396 33 41620-75 Splined Arm 1975-76 13-0153 54 42427-52 Return Spring 1954-78
23-2267 34 41662-54 Side Plate 1954-72 23-1997 55 42549-52 Cross Shaft 1954-74
23-3067 34 41662-74A Side Plate 1973-74 23-1998 55A 42549-75 Operating Shaft 1977-79
23-2268 34 41662-75 Side Plate 1975-78 23-3066 56 44264-54 Cam Brake 1954-78
13-0144 35 41667-75 Spring, Lever, ea 23-0505 40 44432-54 Lining & Rivet Set 1954-78
13-0146 39 41835-69 Shoe Springs, pr 37-9172 58 45052-75 Cable pin
23-0411 37 41730-52 Locating Block, Zinc 23-0503 60 44401-49B Brake Shoe Set
8937-3 38 41730-73 Spacer Pivot Stud Kit
43 41882-73 Bolt, 3pc
44 41883-73 Washer, Cadmium
8936-3 — As Above, Chrome 3pc Kit
A B C 36-1975 36-1977

Rear Brake Cable Assembly fits drum brake 1975-78 mod-


els, 2 types.
32-7785 32-0547 32-0424 VT No. OEM Year
36-1975 38634-75 1975-76
D 36-1977 38634-77 1977-78
Rear Chain Adjuster Sets are heat treat-
ed and include nuts. Fits 1952-78.
E VT No. Finish
Chrome Brake Light Switches 7703-2 Chrome
VT No. # OEM Type Fits 9020-2 Cadmium
32-7785 A 72004-52 Push 1959-66
32-0547 B 72004-75 Pull 1975-76 Anchor Studs for Backing Plates in
chrome or cadmium finish.
32-0552 B Black Pull As Above
VT No. Years Finish
32-0424 C 72004-70 Push 1967-74 9207-4 8936-3 9207-4 1954-72 Chrome
32-0572 D Kit Pull 1975-76 9208-4 8937-3 9208-4 1954-72 Cadmium
32-0551 E Kit Push 1977-78 8936-3 1973-78 Chrome
23-0410
13-0218 Spring 1969 8937-3 1973-78 Cadmium
Brake Rod Adjuster Nut. Fits 1952-78. 23-0410 1973-78 Zinc
VT No. 37-8461
1958-69 XLCH Switch Mount Kit replaces
Universal Black Mechanical Brake Lamp Switch 72011-59 bracket, 5902 (2) spacer.
includes clamp and spring. Pull is on. VT No. 32-9028
VT No. 32-0421

840
Chrome Front Disc
1984-99 Type Caliper available as
right or left assemblies
Front Caliper 1984-99
or set for 111/2” rotors.
Includes all internal
components and pads.
Fits 1984-99.

23-2226

VT No. Item
23-2226 Pair, Right and Left
23-3085 Right only
23-3082 Left only
1984-99 Black Front Caliper include inter-
nal components.Replaces 046-84C, left. 11 1/2” 1984-99 Chrome Left Side Front Caliper Kit includes
VT No. 23-3061 polished stainless steel Dura rotor with bolts and chrome
37-0800 Chrome Front Caliper caliper half with brake pads and hardware. 39mm.
Bolt Kits. VT No. 23-0563
VT No. Years
37-0800 1993-99
23-3061 37-8822 1984-92

23-1105 Installed 23-1105

Edart Billet Front Caliper includes bracket


23-0865 for 1984-99 ST and XL models is one piece
design.

XL
VT No. Piston 1984-99 Chrome Caliper Kit features 4 piston chrome caliper
23-1105 1 and polished stainless steel Dura rotor.
23-0865 4 VT No. 23-0649
23-0279
Installed

1984-99 Front Chrome Billet Calipers feature 4-piston


1984-99 Front Calipers and Components. design with mount brackets included.
VT No. # OEM Item
37-8822 A 855 Screw
VT No. 23-0279
Kit B 3517 Screw 23-0555 4
1983-92 C 6019 Washer Installed
37-0800 As Above 1993-99 Piston
23-2279 D 44020-83 Piston Rebuild Kit
12-0977 E 44021-83 Retainer
23-2275 F&H 44047-83 Dust Boot with Seal
23-3061 G 44046-84C 1984-99 All, Black
23-3082 G As Above Caliper Left, Chrome Complete
23-1731 J 44048-83 Bleeder
23-2274 K 44053-83 1984-92
23-9226 K 44053-92 Guide Pin Kit for 1993-99
28-2133 L 44054-83 Boot, each
14-0563 M 44059-83 O-Ring Chrome 1984-99 Left Side 4 Piston Caliper features 2000-up
23-2308 N 44072-92A Bracket, Left
23-9925 N 44073-92A Bracket, Right
styling to retro fit 1984-99 models.
23-2306 O 44061-83 Spring Clip VT No. 23-0555
23-2307 P 44062-83 Retaining Pad
23-0512 Q 44063-83 Pad Set with B

841
Front Caliper Kits
11.5” Chrome Front Caliper and Rotor Kit
includes a complete chrome replica 4-piston caliper
assembly with pads, polished stainless steel drilled
rotor and chrome mount bolts.
VT No. Year
23-0649 1984-99
23-0562 2000-03
23-0989 2004-up
23-0582

23-4508 23-4513 23-4504


23-0238

23-4529 23-9256

23-0240
23-9210

Front GMA Billet Aluminum Brake Calipers are machined


from billet aluminum and clear anodized. Feature dual pistons
which are internally connected, brake pads and brackets,
when provided. Include spacers and hardware necessary for
installation. Hoses and rotors not included.
VT No. GMA# Fits
Bore
23-4508 400 77-83 XL Dual Kit, 8 Piston. 3/4”
23-4513 200E 74-77 XL Single Disc 5/8”
23-4504 200F 84-99 Single Disc XL Kit,
fits left only, 2 piston 5/8”
23-9210 400F 84-99 As Above, Left, 4 piston. 5/8”
23-1793 400FC As Above Chrome Plated 5/8”
23-4529 400FR As Above, Right, 4 piston. 5/8”
23-9256 400M 2000-2003 4 piston left side 5/8”

23-0884 Components
23-0279 23-4521 PA4 Caliper Piston Pair fits 23-4508, 23-9210, 23-1793,
23-9256
1984-99 Chrome Billet Front Caliper Kit includes Billet 23-4520 PA2 Caliper Piston Pair fits 23-4513, 23-4504
chrome front caliper and bracket with pads and polished 18 23-4510 RB1 O-Ring Seal Kit fits 23-4513, 23-4504
23-4522 RB4 O-Ring Seal Kit fits 23-4508, 23-9210, 23-9210,
spoke stainless steel brake rotor with bolts. Kit includes hard- 23-1793, 23-9256
ware to fit 39 & 41mm forks FXST, FXD and FLST models. 23-4514 B Pad SBS Brake Pad Set Fits 23-9513, 23-4504
VT No. Item 23-9169 F Pad SBS Brake Pad Set Fits 23-4508, 23-9210
23-0593 F-Pad Dura 4 pc Set
23-0238 18 Spoke Kit 23-4523 Bleeder Screw
23-0240 Razor Kit
23-0279 Caliper & Bracket Only
23-0884 Caliper Rebuild
1952-72 Front Brake
Front Brake Parts fit 1952-72. 23-0506 J 41848-64 1964-72 Linings
VT No. # OEM Item 23-0525 41849-64 Shoe Set
N/A A 44148-64 Polished Backing 23-0519 K 44264-64 Brake Cam
Plate
23-0525 24-0116 B 44156-64 Pivot Stud, 1964-72
24-0609 C 44307-52 Zinc Lever
36-2385 D 45060-54 Cable Assembly
8818-3 E 45159-50 Adjuster, zinc
9741-2 E Chrome As Above
37-8676 F 45174-64 Chrome Clevis Clutch and Brake Lever Assemblies
24-0095 G 45203-52 Chrome Front Brake Tube include cable pin. Available chrome or pol-
24-0646 As Above Cadmium ished with 5/16” hole sizes for cable entry.VT
31-5008 H 45218-52 Chrome Cable Tube Clamp No. 26-2167 and 26-2168 accept front brake
2041-7 H 45218-53 Zinc Cable Tube Clamp switch.
13-0146 I 41835-69 Spring Set Chrome Polished OEM Fits
23-0505 J 44432-54 1952-63 Linings 26-0525 26-0526 45002-651952-68 Brake
23-0450 J O.S. 1952-63 Linings 26-2167 26-2168 45002-691969-72 Brake
842
23-0554 23-0569 00-03 Front
Caliper
Chrome Billet Front
Caliper fits 2000-03 XL
23-0554 models.
2000-03 Front Caliper are 4 piston type including all internal VT No. 23-1039
components. 23-0554 features smooth face.
VT No. OEM Side Finish
23-0529 44046-00 Left Black
23-0554 As Above Left Chrome
Caliper Seal Kits contain seal & dust
23-0569 44046-00 Left Chrome
boot for year listed.
23-0580 44025-00 Right Chrome
VT No. OEM Front
23-0581 Set R&L Chrome
Front Chrome Disc Brake Caliper Mount 23-2275 44047-83 1984-99 XL
Bolt Kit fits 2000-03 models. 44022-83
V-Twin Colony 23-0533 44315-00 2000-up All
37-0816 2080-4
Left Chrome Front Caliper Cover
23-1999 23-2239 Pistons Only, less seals, pistons are includes chrome trim disc to conceal
sold each. mount hardware. Fits 2000-2003.
VT No. OEM Front VT No. 42-0844
23-2279 44020-83 1983-99 XL
23-0532 44313-00 2000-up All
23-2239 Kit 2000-up (4 Piston)

1974-77 Single Disc Caliper


1974-77 “Clover Leaf” 111/2” Rotors. Chrome Caliper Kit
VT No. Finish Brand Drilled includes zinc or
23-0303 Zinc, Drilled Dura polished stainless steel
23-0358 23-0302 Zinc Dura rotor. Fits 1974-77.
23-0317 S S Russell VT No. Rotor Type
23-9042 SS Polished Russell

XL
23-0564 Steel Zinc
23-0358 SS Polished Dura
23-0565 Stainless Steel
23-0636 SS Polished Dura
23-0564 Polished
1974-77 Front
Caliper Service Single Disc Front Caliper Assembly fea-
Fix Kit includes tures stock type construction in black or
seal kit, spring, chrome with piston installed. Caliper units
pins and bleeder include zinc plated brackets and hardware.
screw. Fits 11 1/2” rotor on stock 35mm forks. Fits
VT No. 23-0148 1974-77.
1974-77 Single Caliper Pieces. VT No. Finish
VT No. # OEM Item 23-1737 23-1730 Black
23-1723 K 44275-74 Piston 23-1737 Chrome
12-0943 L 44274-74 Piston, Friction Ring
23-0514 A&B 44281-74 Pad Set
23-0606 E&F 44277-74 Caliper Seal Kit
44278-74 23-1100
23-0148 Kit Service Kit includes C,D,E,F,G,N
23-1747 C&D 44280-74 Caliper Pin Set, 2 piece
44283-74 Set
43302-77 Spring, Service Fix
23-1995 H 44272-74 Anchor Arm
I 44276-74 Plate, Floating Lining 23-0662
37-8996 M Kit Mount Bolt Kit Chrome 23-0626
23-1730 J Complete Black Caliper Assy w/A-F+H,I
23-0711 N 41749-58 Bleeder Screw 1974-77 Single Disc Caliper Kit includes GMA Billet Caliper,
8759-5 O 41191-74 Chrome Rotor Screw Set 11.5” drilled zinc plated steel rotor and mount bolts.
23-2219 23-2237 Front Caliper Assemblies are fully VT No. Item
assembled with disc pads and all 23-0626 Kit
internals for 1973 only XL front. 23-4513 Caliper Only (GMA)
Calipers accept 1/8” NPT line. 23-1100 Edart Chrome Caliper Only
VT No. Finish 23-0662 Edart Kit
23-2219 Black
23-2237 Chrome
843
2004-up Front Caliper
2004-up XL Front Calipers feature 4 pistons design in
chrome or silver finish.
VT No. OEM Finish Side
23-0851 44121-04 Silver Left
23-0852 44121-04 Chrome Left
23-0008 44546-04 Chrome Right 23-0851 23-0008
23-0273 42822-04 Piston with seal
23-0274 43529-04 Seal Kit
23-1008
Installed

23-0852

1977-83 Dual Disc


1977-83 Chrome 23-2220
Dual Disc Caliper B
and Rotor Set
includes (2)
chrome calipers
and (2) 10” drilled
rotors.
A
23-0550
Dual Disc Front Disc Calipers includes body, piston, seals
and all related assembly hardware. Dual type fits 1977-83 with
23-0259
10” rotors.
VT No. Item Rotor VT No. Side Finish Style
23-0250 Caliper Rotor Set Zinc Steel 23-2221 Right Black A
23-0258 Caliper Rotor Set Polished SS 23-1121 Right Chrome A
23-0259 Caliper Rotor Set Stainless Steel 23-2238 Left Black A
8758-10 Bolt Set 23-1120 Left Chrome A
10” Rotor Set fits 23-1119 Right& Left Black, Daytona B
dual disc 1978-83 23-1122 Right & Left Black, ET A
polished stainless. 23-2220 Right & Left Chrome, Daytona B
VT No. 23-0846 23-0550 Right & Left Chrome, ET A

24-0603
24-0602

Chrome Lower Slider Set Only


fits 1977-82 dual disc 35mm
forks.
VT No. 24-0541
Dual Disc Caliper Hardware fits 1977-83. 23-0523
VT No. # OEM Item
23-0509 A 44098-77 Pad Set (4)
23-9198 B 44141-77 Seat, brake hose
23-1731 C 44146-77 Bleeder Fitting
23-0607 D 44151-77 Seal, piston
44153-77
23-2278 E 44157-77 Piston
23-0523 F 44158-77 Plate, Outer
44161-77 Plate, Inner
23-1734 G 44162-77 Pin
24-0602 H 44173-77 Screw
23-2278
44174-77
37-8970 I — Chrome Insert, ea
24-0603 J 46018-77 Mount Bushing Set
46019-77
844
Stainless Disc Rotors
23-0362

23-0357
23-0260 23-0341

23-0361

23-0354

23-0468 23-0333

23-0469 23-0356 Drilled Stainless Rotors fea-


ture rustless finish for appear-
ance and long service life, in
Russell or Dura Rotor brand.
Available in standard or pol-
ished finish. Russell High
Performance and Dura SS
Rotors are compatible with all
disc pads including sintered

XL
23-0467 metal and OEM.

23-9040 23-9206 23-9048 23-0343

Dura Rotor Russell OEM Dia. Bolt Kit Fit


Polished Standard Polished Standard
REAR
23-0341 23-0333 23-9044 23-0318 41791-79 11.5” 8791-10 1981-92 Cast or Wire
Cast or Wire
23-0362 23-0361 23-9045 23-9926 41789-92 11.5” 9807-10 1993-99 Cast or Wire
Cast or Wire
23-0468 23-0469 — — 41789-92 11.5” 9807-10 1993-99
Cast or Wire
23-0357 23-0387 23-9050 23-9051 41797-00 11.5” 9807-10Wire 2000-up Cast or Wire
9818-5 Cast
FRONT
23-0343 23-0334 23-9040 23-0319 44136-84 11.5” 8793-5 Cast 1984-91
8794-10Wire Cast or Wire Wheel
23-9206 23-0368 23-9040 23-0319 44136-92 11.5” 8793-5 Cast 1992-99
8794-10 Wire Cast or Wire Wheel
23-0467 — — — 44136-92 11.5 8793-5 Cast 1992-99
8794-10Wire Cast or Wire Wheel
23-0356 23-0379 23-9048 23-9049 44156-00 11.5” 8793-5 Cast 2000-up
8794-10 Wire Cast or Wire Wheel Left Side Rotor

845
Disc Brake Pads Sets
A G
J W

C
H

V
E
X

F
I

23-0546

Disc Brake Pads are available in Dura, SBS, Dura Kevlar, Dura Semi-Metallic for excellent stopping on all types of disc rotors.
Dura replacement pads are a soft compound designed to be compatible to all types of brake disc rotors. SBS brand is available in
Sintered, Ceramic or Carbon Tech compounds. Sintered Metal Pads provides maximum stopping power but can never be used
in calipers that were originally equipped with non-sintered pads. Works best with stainless steel disc rotors. Ceramic Pads are
designed for general purpose use on carbon steel rotors and can be used on carbon steel rotors and can be used on calipers orig-
inally equipped with sintered metal brake pads. Carbon Tech Pads designed for use in all stock or aftermarket calipers. Works well
with stainless steel or cast iron rotors.
Rear Disc Pad Sets for Stock Type Calipers
Fits OEM Dura Dura Dura Dura Dura SBS SBS SBS Photo
Metallic Ceramic Soft Semi Kevlar Sintered Ceramic Carbon #
Tech
1979-81 XL 43395-80 — 23-0999 23-0510 23-0640 23-0618 — 23-1766 — I
1982-E87 XL 44209-82 — 23-0912 23-0511 23-0641 23-0619 — 23-1764 23-1776 C
1987-99 XL 44213-87 — 23-0992 23-9163 23-0642 23-0620 23-1780 23-1752 23-1779 E
2000-2003 XL 44082-00 — 23-0993 23-0526 23-0643 23-0546 23-4559 23-1781 23-1782 F
2004-06 XL 42836-04 — 23-0916 — 23-1950 23-1951 23-1952 — — V
2007-up XL 42029-07 23-0183 23-0910 — — 23-0184 — — — X
Front Disc Pad Sets for Stock Type Calipers
1973 XL 44131-73 — 23-0913 23-0513 23-0644 23-0621 — 23-1763 23-1775 A
1974-77 XL 44281-74 — 23-0915 23-0514 23-0645 23-0623 23-1767** 23-1786 — G
1978-83 XL 44098-77 — 23-0911 23-0509* 23-0646 23-0624 — 23-1760* 23-1783* H
1984-99 XL 44063-83 — 23-0996 23-0512 23-0647 23-0625 23-1784 23-1762 23-1785 J
2000-2003 XL 44082-00 — 23-0993 23-0526 23-0643 23-0546 23-4561 23-4560 23-1782 F
2004-up XL 42831-04 23-1958 23-0914 23-1959 23-1955 23-1956 23-1960 — — W
*Note: Set of Four
**Note: Dura Brand

Replica Steel Disc V-Twin MfgTM Disc Brake Rotors feature fine finish ground surface.
Available with or without holes in steel with zinc finish unless as con-

Rotors struction as noted as stainless. Exactly interchangeable with stock


discs. Order bolt set separately. 23-0309
Drilled Plain OEM Dia.
Bolt Kit Fits Type
FRONT
23-0304 23-0305 41813-79 10” 8738-10 1972-84 FLH Steel
Cast or Wire 1973 only FX
23-0309 23-0310 41806-72B 10” 8738-10 1972-84 FLH, 1973 only FX Steel
Cast or Wire with built in offset
23-0311 23-0312 44137-77A 10” 8758-10 1977-83 All FX Cast or Wire Steel
Cast or Wire 23/8” I.D. Center Hole 23-0312
REAR
23-0307 23-0308 41791-79 11.5” 8791-10 1981-92 Cast or Wire Steel
— 23-0155 41791-79 11.5” 8791-10 1981-92 Cast or Wire Stainless

846
23-0612 OE Type Brake Hose
Hoses Listed are of stock type rub-
ber construction are D. O. T.
approved.
Front
VT No. OEM Length Fits
Chrome Banjo Bolt Kits for use with universal or stock lines, 23-0725 45521-73 43” 1973 only XL
front and rear, washers included. The VT No. 37-8979 is to be 23-0732 45521-74A 40” 1974-77 XL
used when a master cylinder or caliper uses a 3/8-24 Banjo 23-0733 — 44” Same as above +4” extended
Bolt and the line has a 12mm hole instead of 10mm. 23-0721 45114-77 14” Upper 1979 XLS
VT No. OEM Line Size/Item 23-0722 45114-79 143/16” Upper 1980 XLS
23-0612 41747-82A 10mm 3/8-24 23-0723 45121-77 19” 1977-79 XL Lower only
23-0613 41731-82 10mm Washers 1980-82 XL
23-0614 41739-84 12mm 7/16-24 23-0737 — 21” Same as above +2” extended
23-0615 45583-83 12mm Washers 23-0739 — 23” Same as above +4 extended
37-8979 Special Kit 12mm 3/8-24 23-2304 45123-77 19” Lower 1979-82 XLS
14-0568 41731-88 10mm Washer with O-Ring 23-0724 45123-79 20” Upper 1980 XL
23-0726 45125-81 24” Upper 1981 XL-XLS
14-0567 41733-88 12mm Washer with O-Ring
23-2300 45122-84 39” 1984-85 XLX
23-0882 2004-up XL 10mm Hex 23-2301 45143-86 38” 1986-99 XL 883
23-0883 2004-up XL 12mm Hex Rear
2300-3 2004-up XL 10mm Dome Hex 23-0727 42329-79 1979 only XL
2302-3 2000-up XL 12mm Dome Hex 23-0728 44438-80 1980-81 XL
26-0622 23-0517 23-2285 44438-82 1982-85 XL
23-2286 44438-86 1986-E87 XL
23-2310 44438-87B L1987-03 XL

Brake Hose Fittings for front master cylinder, chrome.


Brake Tees
23-0570 23-0571
VT No. OEM Type
26-0622 43307-78 Angle
23-0517 Converts 10mm late threads to 1/8” NPT with invert-
ed flare,early thread hose type, straight.
23-0572
10mm Banjo Bolt by Russell features built in
Chrome Steel Brake Line Tees
bleeder.

XL
VT No. Type
VT No. 23-0616
23-0570 Center hole inverted flare 3/8”- 24 UNF, side
tubes 3/8”- 24 UNF, mounting hole 5/16” I.D.
23-0571 Center hole 1/8”- 27 NPT,side tubes
Banjo Bolt by Russell accepts brake light 3/8” - 24 UNF, mounting hole 5/16” I.D.
switch and eliminates the need for junc- 23-0572 Center hole & side tubes 1/8” - 27 NPT,
tion block. Replaces the standard 3/8 x 24 mounting hole 5/16” I. D.
bolt. Sold each. Billet Aluminum Brake Tees
VT No. 23-0746 VT No. Type
Brake Banjo Seal Washers feature built in O-Rings. 23-9227 Front 3/8-24 inverted flare in all 3 holes
23-9228 Rear 3/8-24inverted flare in 2 holes and 1/8 NPT in
VT No. OEM Type center hole
14-0567 41733-88 7/8”, 12mm fits handlebar cylinders 23-0706 23-0708 23-0705
1984-00, single disc
14-0568 41731-88 3/8”, 10mm fits 1982-00 Dual Disc
Brake Calipers
14-0578 41731-01 Fits 2001-up Master Cylinder &
Brake Calipers Chrome Front Replacement Brake Tees for XL’s.
VT No. OEM Fits
Allen Button Head Banjo Bolts sold without
23-0706 43308-78 1978
washers.
23-0708 44311-80 1982
VT No. Size MM
23-0705 43310-77 1979-81
37-8517 3/8-24 10
Chrome Billet Brake Clips.
37-8518 7/16-24 12 36-0351 36-0352 VT No. Brake Line Type
Banjo Bolt with built in bleeds fit OE 36-0351 Stock
calipers. Replaces 44048-83A. 36-0352 SS
VT No. 23-1948

Universal Straight Chrome Union with bracket.


VT No. Thread
23-0635 1/8 NPT
23-0688 3/8 x 24
847
Brake
Fittings & Bolts
10mm Russell Street Legal Universal Brake Lines. Build it
yourself line assemblies ready for adapter fittings.
23-4051
23-4054
Preassembled with high performance #3 stainless braided hose
23-4244
with a rugged Teflon® inner and crimp-on chrome plated female
23-4279 swivel hose ends. Clear coated for abrasion resistance. Meets
23-4050 23-4047
the guidelines of the D.O.T. MVSS-106 requirements and are
23-4053 23-4052 23-4281 50-state legal. Compatible with all brake fluids.
VT No. Length VT No. Length VT No. Length
23-8352 4” 23-8120 32” 23-8282 58”
23-4283 23-8002 6” 23-8130 34” 23-8229 60”
23-4396 23-4298 23-8010 9” 23-8342 36” 23-8332 62”
23-4293 23-8020 12” 23-8140 38” 23-8312 64”
23-0746 23-8030 15” 23-8242 40” 23-8322 66”
23-8362 16” 23-8150 42” 23-5833 68”
23-4284 23-8040 17” 23-8252 43” 23-5834 70”
23-4282
23-4380 23-8212 18” 23-8262 44” 23-5835 72”
23-8050 19” 23-8192 45” 23-5836 74”
Chrome Adapter Fittings see listing for application. Sold as each, 23-8060 21” 23-8372 46” 23-5837 75”
unless noted. *Note: Most common use 23-8070 23” 23-8160 47” 23-5838 76”
VT No. Fitting Type Adapts To: 23-5839 78”
23-8080 25” 23-8202 50”
23-4047 10mm Banjo, straight
23-4050 10mm Banjo, 35° 23-8090 26” 23-8170 52” 23-5840 80”
23-4055 10mm Banjo, 45° 23-8100 28” 23-8180 54”
23-4051 10mm Banjo, 90° 23-8110 30” 23-8272 56”
23-4052 7/16” Banjo, straight
32-0426 32-0435
23-4053 7/16” Banjo, 35°
23-4056 7/16” Banjo, 45°
23-4054 12mm Banjo, 90°
23-4057 12mm Banjo, straight
23-4058 12mm Banjo, 35° 32-0443
23-4059 12mm Banjo, 90° 23-4304 Hydraulic Brake Switch features heavy duty contacts and
23-4244 Male NPT, straight
23-4279 Male NPT, 90° quality brass terminals.
23-4293 Male NPT, 45° 23-6033 VT No. Type Years Brand
23-4298 Male “T” 32-0426 Flag 1971-94 V-Twin
23-6033 Flare Union 32-0435 Screw 1971-94 Accel
23-6034 3/8 x 24 Banjo Bolt 32-0974 Screw 1971-94 V-Twin
23-6035 7/16 x 24 Banjo Bolt 32-0443 Flag 1995-up V-Twin
23-6040 10mm x 1.25” Banjo Bolt
A B Front Chrome Brake Line
23-6041 12mm x 1.25” Banjo Bolt
23-6036 3/8 x 24 Double Banjo Bolt
Clamp fits under triple tree to
23-6042 10mm x 1.25” Double Banjo Bolt 23-4055 secure stainless brake line.
23-0746 3/8 x 24 Brake Switch Banjo Bolt 1/4 x 20 mount hole.
23-6037 35° Rear Banjo, 10mm VT No. Type
23-6038 90° Short Rear Banjo, 10mm 23-0675 A
23-6039 90° Long Forward Control Banjo, 10mm 23-0686 B
23-4396 3/8-24 Male Inverted Flare, straight, 2 pack
23-4306 23-4307
23-4380 3/8-24 Male Inverted Flare, 90° & 120°
*Junction block to master cylinder
23-4281 3/8-24 Male Inverted Flare, 45°
*Rear Calipers
23-4282 3/8-24 Male Inverted Flare, 90°, short 23-4304
*Junction Block to Front Caliper
23-4283 3/8-24 Male Inverted Flare, 90°, long
*Junction Block to Front Caliper
23-4305 23-4303
23-4284 3/8-24 Male Inverted Flare, 150°
*Forward Controls 23-4285 3/8-24 Male Inverted Flare, 60°
*Rear Calipers
23-4306 Front Wide Glide Junction Block
23-4307 Front Narrow Glide
23-0891 23-4305 90° long forward control banjo, 10mm
23-0688 23-0612 23-4303 35° short rear brake banjo, 10mm
Double Banjo Brake Line use with 10mm bolt. 23-4304 90° short rear brake banjo, 10mm
VT No. Item
23-0891 Line
23-0612 Bolt
23-0688 Junction
848
Stainless Brake Lines

Year Model Front Diagram# Rear Diagram#


*Note: D.O.T. approved.
1974-77 +4 Ext 23-8901 1 —
As Above +8 Ext 23-8902 1 —
1978-79 XL-XLCH 23-8703 5 23-8800 20
1979 XLS 23-8704 5 23-8800 20
1980 XLS 23-8705 5, 14 23-8801 16
1980 XLH 23-8706 5, 14 23-8801 16
1981 XL-XLS 23-8707 5, 14 23-8801 16
1982 XLS 23-8714 23-8806 13
1982 XLH 23-8715 5, 22 23-8806 13
1983 XLH 23-8720 5, 24 23-8806 13
1983 XLS 23-8739 5, 26, 28 23-8806 13
1984-85 XLX 23-8729 18 23-8806 13
1984-85 XLH 23-8722* 9 23-8806 13
1984-85 XLS 23-8723* 9 23-8806 13
As Above +2 Ext 23-8943 9 23-8806 13
As Above +4 Ext 23-8944 9 23-8806 13
As Above +6 Ext 23-8945 9 23-8806 13
1986-87 XLH 883 Standard 23-8735* 29 23-8816 13
(Man. Prior to 2/1/87)
1987-99 XLH 883 Standard 23-8735* 29 23-8834*
(Man. After 2/1/87)
2000-03 XLH 883 Standard 23-8735* 29 23-8835*
2004-07 XLH 883 Standard 23-8794* —
1987-98 XLH 883 Deluxe 23-8746* 9 23-8834*
As Above +2 Ext 23-8982 9 23-8834*
As Above +4 Ext 23-8983 9 23-8834*
1986-87 XLH 1100 23-8722* 9 23-8816
1987-95 XLH 883 Hugger 23-8746* 9 23-8834*
As Above +2 Ext 23-8982 9 23-8834*
As Above +4 Ext 23-8983 9 23-8834*
1996-99 XLH 883 Hugger 23-8735* 23-8834*
2000-03 XLH 883 Hugger Custom 23-8735* 23-8835*

XL
1988-98 XLH 1200 23-8746 23-8834*
1996-99 XLH 1200 Standard 23-8753* 23-8834*
2000-03 XLH 1200 Standard 23-8753* 23-8834*
1996-99 XL 1200S Sport 23-8754* 23-8834*
2000-03 XL 1200S Sport 23-8754* 23-8835*
1996-99 XLH 1200 Custom 23-8755* 23-8834*
2000-03 XL 1200C Custom 23-8755* 23-8835* 34, 37, 48
2004-up XL 1200C Custom 23-8794 —
2004-up XL 50th Anniversary 23-8794 —
2004-up XL 1200R Roadster 23-8794 —

Front Lines-Dual Disc Upper Lines (sold each)


VT No. Year/Model Length Diagram#
23-8908 1978-79 XLH-XLCH Stock 19” 5
23-8959 1978-79 XLH-XLCH -2” 5
23-8926 23-8909 1978-79 XLH-XLCH +2” 5
23-8910 1978-79 XLH-XLCH +4 5
23-8911 1978-79 XLH-XLCH +6 5
23-8912 1978-79 XLH-XLCH +8 5
23-8906 1977-81 XL Stock 14” 5
23-8926 1983 XLH Stock 24” 12
23-8927 1983 XLH +2” 12
23-8928 1983 XLH +4” 12
Lower Lines-Dual Disc Lower Lines (2 required, sold each)
10mm Stainless Steel Banjo End Dual Disc
23-8908 1978-82 XLH-XLCH Stock 19” 5
Upper Hose fits 1982-up style master cylinders 23-8959 1978-82 XLH-XLCH -2” 5
for single or dual disc application.Hose has nut 23-8909 1978-82 XLH-XLCH +2” 5
with inverted flare at opposite end. 23-8910 1978-82 XLH-XLCH +4 5
23-8911 1978-82 XLH-XLCH +6 5
VT No. Length 23-8912 1978-82 XLH-XLCH +8 5
23-8926 24” 23-8909 1977-82 XL Stock 21” 5
23-8927 26” 23-8910 1977-82 XL +2” 5
23-8911 1977-82 XL +4” 5
23-8928 28”
23-8940 1981 XL-XLS Stock 21” 14
23-8935 32” 23-8942 1981 XL-XLS +2” 14
23-8931 1982 XLH-XLS +2” 8A
23-8932 1982 XLH-XLS +4” 8A

849
41 mm FL Glide Style Fork Kits for XL
Dual 10” Disc Style 41mm Glide Fork
24-2024, Assemblies for
24-2036 24-2026 1952-up XL models.
Feature wide style
with chrome triple
trees, polished or
chrome lower slid-
ers, hard chrome
fork tubes, axle,
neck bearings, top
cone and stem nut,
pinch bolts and
bearing dust covers.
Fork is 31” overall
FatsterTM length. Single disc units accept 11.5” rotors, dual disc type
uses two 10” rotors.All units require Big Twin WG front wheels.
41 mm Fat Kid Also available as complete kits with 21” wheels and black or
Style Fork chrome calipers, rotors and rotor bolts. Order neck cup set 24-
Assemblies Only. 0157 for 1952-78 models. Units do not include provision for
Include chrome fork lock. Single disc models accept 36-0803 speedo drive,
top tree, black dual disc models accept 36-0547 speedo drive kit.
lower tree with pol-
ished or chrome 41mm Glide Single 111/2” Disc
lower sliders Fork Style 24-2023, 24-2025
assembled with Assembly
hard chrome fork
tubes and axle kit.
Order chrome
neck cup set VT
No. 24-0157 sepa-
rately for 1952-78
applications
VT No. Year Sliders
24-0765 1982-up Polish
24-0766 1982-up Chrome
23-2029
FLST Fat Kid
Style Style
1952-81 Fork Assemblies.
VT No. Type Finish
24-0759 11.5” Single Polish Slider
24-0760 11.5” Single Chrome Slider
24-0758 10” Dual Polish Slider
24-0761 10” Dual Chrome Slider
1952-81 Fork/Wheel Assemblies.
41mm FLST Style Complete Front End Assembly to fit XL These assemblies include 21” chrome wheel, chrome caliper(s)
models. Kits include the complete fork assembly kit, with the drilled disc rotor(s) and rotor bolts.
addition of the 5 piece chrome fork cover set, 7” headlamp and 24-2023 11.5” Single Chrome Slider
bracket, 16” chrome wheel, speedometer drive, chrome caliper, 24-2024 10” Dual Chrome Slider
11.5” drilled disc, and fat kid style or FLST style fender. Kits 1982-03 Fork Assemblies.
available with a chrome caliper and polished or chrome lower 24-0040 11.5” Single Polished Slider
legs. 24-0041 11.5” Single Chrome Slider
1982-up Fat Kid Style Kit 24-0042 10” Dual Polished Slider
24-2036 Kit with Chrome Lower Slider 24-0043 10” Dual Chrome Slider
1982-up FLST Style Kit 1982-03 Fork/Wheel Assemblies.
24-2035 Kit with Chrome Lower Slider These include 21” chrome wheel, chrome caliper(s), drill disc
rotor(s) and rotor bolts.
The V-TwinTM Fork Assembly is shipped complete with axle, axle nut, spacer,
top nut, bearings, cone nut, dust cover, triple trees and fork tubes & sliders. 24-2025 11.5” Single Chrome Slider
Fork tubes and sliders are fully assembled with internals. Final assembly of the 24-2026 10” Dual Chrome Slider
remaining components is done by the dealer. Every leg assembly is shipped
dry. We recommend use of the appropriate fork oil such as Type B. The amount
of fork oil to add varies by model. A FX will need about 6 oz per leg, a FL will
need about 8.5 oz per leg and a FXWG need about 10 oz per leg. Due to oil
cling, dry for leg needs about 1 oz more to fill than a drained leg would require. Chrome Lower Tree Cover covers area
on lower tree below headlamp.
VT No. 31-9991

850
39mm Chrome Fork Assembly fits XL models.
Kits include:
• Chrome Triple Tree Set
39mm Fork Assemblies
• Chrome Fork Sliders
• Chrome Left Side Caliper
• 11.5” Polished Stainless Steel Rotor
• 19” or 21” Wheel Assembly
• Axle
• Fender
• Riser Bushings
• Bearing Set
VT No. Year Wheel
24-0991 1982-99 21”
24-0992
24-0992 1982-99 19”
24-1050 2000-03 21”
24-1051 2000-03 19”
24-1054 2004-up 21”
24-1053 2004-up 19”

24-8555

35mm and 39mm

XL
Fork Assembly with Polished Lower Sliders. Complete
Narrow Glide Fork Assemblies. *Note: Units have chrome
lower sliders.
Dual Single Year Model MM
24-8561 — 1977 All 35
24-8555 — 1978-81 All 35
24-8556 — 1982-83 All 35
— 24-8558 1988-99 883 39
1995-99 1200 39
— 24-8559 1996-up XLC 39
— 24-8562* 1988-99 39
— 24-8566* 2000-03 XL 39
24-8562 24-0380 24-8564 2004-up All 39
— 24-8565* 2004-up All 39

Fork Brace
Tweek Bar Fork Brace
is a 2 piece design of
polished alloy that
clamps directly to fork
tube.
24-0841
VT No. Size Fits
Installed
39mm Chrome Fork Braces are 24-0824 35 mm 1973-87
machined from Billet aluminum, 24-0823 33.4 mm 1952-72
easy to install and offers increased torsional rigidity. Fits 1987- 35mm Chrome Forged
up XL by clamping over chrome dust boots. Aluminum Fork Brace add
VT No. 24-0841 rigidity to forks by clamping
39 mm Kwik-Klip attaches brake line or to fork seal area of lower
speedo cable to fork leg. leg. Fits XL with Showa
VT No. 24-1023 forks.
24-0497 VT No. 24-0323

851
39mm Triple Trees
24-0865

24-0879 24-0898

Chrome Triple Tree Sets include upper


and lower trees to fit 39mm fork tubes as
stock on 1990-up.
VT No. Years Chrome Top Triple Tree for 1988-up.
24-0879 1990-03 VT No. OEM Year
24-0936 2004-up 24-0865 45739-87 1988-2003 39 mm Lower Tree Applications.
2272-5 Screws 24-0898 45966-04 2004-up VT No. OEM Fits Finish
24-0373 24-0079 Chrome Lower 24-0856 45563-87 88-03 XL 1200 Polish
Triple Tree Cover 95-03 XL 883
fits 39mm forks 24-1020 45563-87 As Above Chrome
1987-up designed 24-0857 45561-87 96-2003 XLC Polish
for easy installa- 24-0665 45561-87 As Above, XLC Chrome
tion. 24-0858 45550-88 88-94 XL 883 Black
VT No. 42-0342 24-0897 46126-04 04-up XL’s Chrome

39mm Chrome Single Disc Lower 39 mm Fork Tube Assembly includes Upper Bracket Cover fits 1988-up XL-
Fork Sliders for XL’s. internals with springs, assembled for FXD 39mm forked models, when using a
VT No. OEM Brand Fits 1987-99. Tube length is 23 3/8”. custom bottom mount headlamp.
24-0373 45275-98 VT 1988-99 VT No. 24-0107 VT No. Item
24-0037 46492-00 OE 2000-07 Lower Fork Stem 42-0861 Cover
24-0079 46492-00 VT 2000-07 Retaining Ring for 2272-5 Screw Set
24-0076 46562-04 OE 2008-up 1986-up all models.
24-0353 46562-04 VT 2008-up Replaces 45611-86.
2273-7 Bolt Set VT No. 12-0979

Steering Stabilizer Kit


24-0171 A 24-0657 B

24-0168
31-0419
Steering Damper Fork Tube Clamp in
alloy finish available in 1 or 2 piece design 24-0785
39mm Steering Stabilizer Kit includes for attaching damper end to fork tube.
brackets and adjustable round body Size 1 piece (A) 2 piece (B)
35mm 31-0419 24-0659 Steering Damper is universal, multi-posi-
dampener piston.Fits 883-1200.
39mm 31-9995 24-0657 tion, and adjustable, can be secured
VT No. Year
41mm — 24-0658 between the frame and most forks. Fork
24-0171 1988-03
Billet Fork Stop to tube and frame clamps sold separately.
24-0172 2004-06
be mounted to billet VT No. Type
24-0664 2007-up
triple tree sets to 24-0168 Alloy heavy duty

Fork Stops allow for fork stops.


Drilling of tree may
24-0785 Black standard
Chrome Steel Mount Clamp with
Stop Plate mounts 3
/8” mount hole. Use to mount
be required.
to custom triple damper body to frame tube. Sold
VT No. 24-0749
trees under lower pairs.
bearing for 39mm & VT No. I.D.
41 mm forks. 27-0057 1”
VT No. 24-0894 27-0058 1 1/8”
27-0059 1 1/4”
852
1988-up Wide Glide 39mm WG Conversion Kits
Conversion Kit fits XL mod-
els with 39mm tubes and sin-
gle 11.5” disc and 3/4” axle.
Include tree set, axle, spacers,
lower tree cover and related 24-9928
hardware. Both kits use 1984-
99 type front rotors.
VT No. Fits
24-9928 1988-99
24-0595*2000-up
*Note: 2004-up models
require purchase of caliper &
rotor kit 23-0563. 2000-03
require the purchase of 84-99
style rotor.
24-9928 Installed use with
stock leg assembly and
wheel.

39mm to 41mm Conversion Kit


Narrow Glide
Conversion Kit
allows use of 41mm
24-0958
leg assembly, 1984-
99 style and utilizes
the original FXD or
XL 19” or 21”
wheels, and the
caliper and rotor
from the original
motorcycle. 24-
0958 is shown with

XL
stock leg assembly
24-0510 FXST Narrow Glide Conversion Kit to fit FXD-XL 39mm models
style. includes upper and lower triple trees, stem, stem nut, fork
stops, axle, axle spacers and fender spacers. For use with
1984-99 FXST/FXDWG 41mm fork leg assemblies and 1984-
99 narrow glide 19” or 21” wheel assembly with aluminum hub
and front fender. Accepts OEM 11.5” rotor and caliper (custom
brakes may cause interference with laced wheels). Measures
24-0958
415/16” between fender mounts. For front wheel speedometer
Installed
operation, replace left side axle spacer with speedo drive unit,
VT No. Item
24-0958 Kit
36-2450 Speedo Drive
Fork Stop Tabs fit 24-0958 fork tree set.
VT No. Year Model
24-1204 1982-03 XL
24-1205 2004-up XL
24-1206 1991-up FXD

41mm Narrow Glide


41 mm Narrow Glide will replace 39 mm assembly on XL models. Use with original wheel and brake
assembly from 1984-03. Wheel not included.
VT No. Item Type
24-1275 Fork Assembly DD
24-1276 Fork Assembly SD
52-0170 19” Wheel SD/DD
52-0171 21” Wheel SD/DD
24-1275

853
33 & 35mm
Triple Trees
42-0308

24-0808 42-0291

Top Triple Tree for Sportsters.


VT No. OEM Year Finish
24-0801 45739-62B 1954-72 Cast
24-0802 45738-73 1973-86 Cast
24-0803 45738-73 1973-86 Polished
24-0826 45736-78B 1973-86 Chrome
28-1503 Bushing Set 1954-99 42-0290
37-0860 Screw Kit 1962-86
Fork Stem Lock
24-0855 Tabs replace bro-
ken, bent or missing
on stock lower triple
trees, to be welded Chrome Lower Fork Stem Covers for
on. Fits 1981-83 1957-85 with 35mm forks. VT No. 42-0290
XLH. can be installed without disassembling
VT No. 51-0099 forks. VT No. 42-0308 replaces 45750-70
in one piece style.
Lower Trees. Steel construction.
VT No. Type Style
VT No. OEM Years Tube Size(mm)
Allen Hex 42-0308 1 Piece Smooth
24-0807 45703-71 1957-72 33.4 37-9220
42-0291 1 Piece XLCH
24-0808 45703-73 1973-77 35
Lower Stem Pinch Bolts. 42-0290 3 Piece Smooth
24-0930 Chrome 1973-77 35
VT No. Type Finish 8757-8 Allen Screws for Above
24-0809 45703-78 1978-81 35
37-8834 Hex Zinc
24-0810 47693-81 1982-87 35
37-9220 Allen Chrome
24-0855 Chrome 1982-87 35
Top Stem Nuts
24-0637
9978-2

37-9073

Chrome Domed Shaped Fork Stem 37-9073


Nuts. Installed
VT No. Fits
7618-1 1952-77
Chrome Fork Stem Nut Cover to fit 37-0598 1952-77
over stock stem nut and held in place by 7619-1 1978-87
set screws. Fits 35mm 1979-87, 1 pc. 9978-2 1988-up
VT No. 24-0636 Chrome Flat Top Stem
Nut replaces 45718-71
8809-6 on 1978-86.
VT No. Item 24-1278
Stem Bolt & Cover Kit includes sleeve, 37-8137 Nut
stem bolt, dust shield, spacer rubber plug 9963-1 Washer
and chrome cover. Fits all 1957-78 without 37-8137 37-0988 Washer
steering damper.
37-0443 39mm Chrome Fork Stem Nut Covers fit
VT No. OEM Item
8809-6 Kit Nut Kit & Cover over stock stem nut and held in place by
8810-2 Kit Cover 24-1209 set screws. 37-9073 includes (2) fork tube
24-0223 45752-52 Spacer Acorn Stud for use on 1987-up FXR- cap covers and (1) stem nut cover for
24-0224 45721-54 Sleeve FXST. Order nut separately. 1988-up XL 883-1200.
VT No. Item VT No. Fits Type
24-1209 Stud 24-0637 1988-up XL Stem Only
37-0443 Acorn Nut 37-9073 3 piece set Flat
24-1278 3 piece set Dome

854
24-9965 35 & 39 mm Chrome Fork
Fork Tube & Tubes
Fork Tubes are precision machined with
Slider ground finish for fit and quality. Available in
chrome or hard chrome as stock. Sold in pairs.

Assemblies 39mm
1988-03 XL models 883-1200, 39mm (Except Hugger)
24-0437 Stock 233/8” replaces 45381-87
24-0020 As above Hard Chrome
Fork Tube & Slider Assembly available in right and left pairs, 24-0438 2” over stock
completely assembled. Units have hard chrome fork tubes, and 24-0439 4” over stock
either polished or chrome lower sliders, with springs and all 24-0442 6” over stock
internal components installed.*Note: OE as noted. 35mm
39mm
1975-83 XLH-XLCH-XLCR, 1983 XLX-XLS
VT No. Disc Fits Slider
24-0440 Stock 231/4”, replaces 45407-75
24-9965* Single 1988-93 XLH Polish
24-0013 As above Hard Chrome
24-0590 Single 1994-99 XLH Chrome
24-0425 2” over stock, replaces 45644-77
24-0243* Single 2000-03 XL Polish
24-0426 4” over stock
24-0984 2000-03 XL Chrome
24-0427 6” over stock
24-0344* 2004-up XL Polish
24-0428 8” over stock
35mm
1979-82 XLS models, Showa Fork. 35mm.
VT No. Disc Fits Slider
24-0425 Stock 251/4” replaces 45644-77
24-9969* Dual 1977-84 Polish
24-0014 As above Hard Chrome
24-0589 Dual 1977-84 Chrome
24-0426 2” over stock
24-9938 Dual +2” Polish
24-0427 4” over stock
1973-74 XL, Kayaba Fork. 35mm.
24-0420 Stock 231/2”, replaces 45977-73
24-0015 As above Hard Chrome
24-0421 2” over stock

XL
24-0422 4” over stock
24-0423 6” over stock
1984-E86 XL, except sport pkg. 35mm.
24-0429 Stock 231/4”, replaces 45407-83
39 mm Fork Tube Assembly includes internals with springs, 24-0016 As above Hard Chrome
assembled for 1987-99. Tube length is 233/8”. 24-0430 2” over stock replaces 45392-83
VT No. 24-0107 24-0431 4” over stock
24-0432 6” over stock
L1986-87 XL, 35mm.
24-0434 Stock 231/4” replaces 45407-86
24-0018 As above Hard Chrome
24-0435 2” over stock
24-0436 4” over stock
33.4mm
1954-72 XL
24-0415 Stock 223/4” replaces 45953-71
24-0012 As above Hard Chrome
24-0416 2” over stock
24-0417 4” over stock
24-0418 6” over stock
24-0419 8” over stock
Note: See Vintage section for 1952-72 components.
Attention!!
These fork tubes have been manufactured and tested for exact fit and applica-
tion per model. It can be difficult to identify the front end assemblies because
they may not always be original equipment. Before installing, compare old and
new tubes. Be sure the stock top plugs fit into the new fork tubes. To avoid
scratching the chrome, we suggest that the tubes be lightly rubbed with oil
before installing into fork legs. Be absolutely sure you have the right tubes
before you install them. No fork tubes can be accepted for return that are
scratched or damaged due to improper installation or handling.

855
33.4, 35 & 39 mm Fork E-Z Fill Fork Tube Top Plugs
feature a small oil fill cap built
Plugs in to fork tube top plug which
will allow fork oil change/fill
24-0863
37-8988 A without removing top fork cap.
Pairs.
VT No. Type Fits
B 24-0862 35 mm 1973-85
24-0166 24-0863 39 mm 1988-up
35 mm Taper-Top Socket Fork Cap
Chrome 35 mm Fork Plugs. Set. Unique tapered style uses hex
VT No. # OEM Year wrench for installation. Fits 1973-84 XL
7622-1 A 45993-73 1973-85 for Showa and Kayoba.
37-8988 A As Above Pair VT No. Item
24-0166* B 45933-74 1974-85 24-0850 Cap Set
8863-1 A 45993-86 L1985-Mid87 24-0616 Washers
*Note: 24-0166 is drilled & tapped to accept gauge mounts. Chrome Top Fork Tube Plug replaces 45756-
9913-2 24-0335 59. Sold each. For 1957-72.
9914-2 VT No. 7621-1

Chrome 39 mm Fork Plugs. Replace 45596-87.


VT No. Year Type UM
9913-2 L1987-up Hex Ea
9914-2 As Above Domed Ea
24-0335* 1988-up Flat top type Pair
Fork Springs
Fork Tube Spring Sets feature 20th Century Fork Spring
high tensile strength wire con- 24-0173 Lowering Kits for Showa forks
struction with ground ends. have progressively wound springs
Sold in pairs for OEM replace- that resist bottoming out.
ment per the factory number. Installation requires minor disas-
For more fork spring applica- sembly to lower the front forks 1
tions check factory parts book. 1/4” or 2” depending on the spacer
used. Kit includes springs, spacers and hardware. Easily con-
VT No. OEM Fits MM verts back to stock by reinstalling stock fork springs.
33.4mm VT No. Type Model
24-0822 46057-52 1952-70 XLH-XLCH 33.4 24-0160 39mm 1987-up
24-0900 46057-71 1971-72 XLH 33.4 24-0161 35mm 1975-87
24-0901 45984-73 1973-74 XL 35 24-0173 39mm 2000-up
24-0904 45408-75 1976-83 XLH-XLCH 35 39mm Street Tough Fork Springs
24-0903 45987-77 1979 XLS 35 by 20th Century Suspension.
24-0905 45907-80 1980-83 XL 35 Progressively wound springs are
24-0910 45907-83 1984-87 XLS-XLX 35 made using drawn spring wire.
24-0906 46052-80 1980-82 XLS 35 Eliminate front end sag, reduce
24-0913 45376-87 1987-94 XL 39 nose dive under braking & improve
Except Hugger stability. Fits 1988-91 Showa.
24-0933 45372-92 1992-96 39 VT No. 24-0164
24-0919 45376-97 1997-2003 39
24-2056 24-2040
24-0932 45376-04 2004-up 39
Progressive Suspension
Fork Lowering Kits.
Each kit comes with
Progressive rate fork
springs and spacers. Each
Progressive Suspension Fork Springs feature high quality,
kit can be installed at two
high performance replacement fork springs eliminate front end
different levels to lower fork
sag, reduce nose dive under braking, improve cornering sta-
1” or 2”.
bility, increase ride comfort and allow forks to utilize full travel.
VT No. Fits
Sold in pairs.
24-1560 1988-up
VT No. Size Fits
24-1559 1984-87
24-0883 39 2004-up XL’s
24-2056 39 1988-up XL Except Hugger
24-2045 39 1992-up XL Hugger
24-2040 35 1952-87 XL-XR
856
Fork Damper Tubes

Fork Damper Tube Kit includes for 2 sides, damper tubes


with rings, screws and washers, lower stops, slider seal wash-
ers and retaining rings.
VT No. Type Fits MM
24-0454 Steel Leg 1971-72 XL 33.4
24-0452 Kayoba 1973-76 XL 35
24-0446 Showa 1976-83 XL 35
24-0453 Showa 1984-87 XLH 35
24-0473 Showa 1988-93 XLH 39
24-0474 Showa 1994-96 XLH 39
24-0475 Showa 1997-up XLH 39

XL

857
Fork Boot 24-0105
24-9939

Covers Chrome Wiper Boot Covers are die cast


to fit over the stock rubber fork wiper boot.
VT No. Type Year MM
24-0104 Kayoba 1973-74 XLH 35
24-0105 Showa 1975-87 XL 35
24-9939 Showa 1988-up XL 39
2 Piece Chrome Fork Boot Cover Sets
install overstock rubber fork boot by the
unique interlocking springs, supplied with 24-0090
the kit, to securely hold boot covers in
place. 35 mm. Fits 1973-87.
Black Rubber Fork Boots are designed
VT No. 24-9992
for a better fit and improved sealing and
“Gator” Fork Boots wiping action. Sold pairs.
are flexible type for VT No. OEM MMFits
39mm forks. Rubber 28-0900 46001-71 33 1971-72
boots are 230 mm 28-0902 45983-73 35 Kayaba forks
long, black, pair. 1973-74
VT No. 28-0440 28-0903 45404-75 35 Showa forks
1975-87
28-0885 39mm Fork 28-0905 — 35 As Above White 14-0956
Gator fits
Nightster XL-FXD. 39mm Fork Boot Cover Dust Shield Kit
VT No. Type fits 1988-up.
28-0758 XLN VT No. Item
28-0885 V-Twin 24-0090 Complete Kit
28-0758
14-0956 Seals only

Fork Seal Kits


14-0043

Fork Seal Sets are molded with factory


part number, sold in pairs for XL models.
VT No. OEM Years MM
14-0010 45975-71 1971-72 32.5
14-0704 14-0013 45927-73 1973-74 35
14-0942
GB Deluxe Fork Seal Rebuilding Kits 14-0011 45400-75 1975-82 35
include all pieces illustrated as appropriate 14-0016 45387-83 1982-87 39
for each application. 14-0021 45378-87 1988-up 39
VT No. Fits Size 14-0956 45401-87 1988-up Dust Seal
14-0702 1973-74 Kayoba 35 mm
14-0703 1975-84 Showa 35 mm
14-0704 1988-up Showa 39 mm V-Twin Deluxe Seal Kits include seals,
14-0705 1984-87 Showa 35 mm gaskets, snap rings, washers and o-rings.
Leak Proof Fork James Kits include seals and o-rings only. A-Slider Seal Washers are zinc plated.
Seals feature a Teflon James VT No. MM Year Fits VT No. OEM Year
coating to reduce drag — 14-0043 33.4 1952-70 XL-XLH, 24-0642 45928-73 1973-76
and carry a manufac- Gasket only 24-0091 45911-80 1980-83
turer's lifetime guaran- 14-0039 14-0940 33.4 1971-72 XLH-XL Fork Seal Retaining Ring.
tee, sold in pair. 14-0040 14-0941 35 1973-74 XLH, VT No. OEM Year Model
Kayoba 24-0641 45931-73 1973-76 XL
14-0041 14-0942 35 1975-84 XL Showa 24-0613 45401-75 1975-80 XLH
14-0044 — 35 1984-87 XL 24-0614 45908-80 1980-87 XL
14-0042 14-0943 39 1988-07 XL 24-0623 45905-87 1988-up XLH
VT No. Size Year 14-0047 39 2008-up XL Fork Seal Spacer. Fits 1986-87.
14-0250 35 mm 1973-74 XLH-XL Kayaba Replaces 45386-83.
14-0251 35 mm 1975-87 XL, Showa VT No. 24-0627
14-0024 39 mm 1988-up XL

858
24-0135
Neck Cup Kits

24-0225 24-1098
Neck Cup Kits for Sportster to convert 1952-77 ball bearing
24-0195 style cups to Timken tapered type. Complete conversion kit
includes 2 chrome cups, 2 tapered bearings and dust shields,
1978-up types are for stock replacement.
VT No. OEM Year Item
24-0225 Kit 1952-77 Complete Kit
24-0232 Set 1952-77 Bearing Set
24-0233 Set 1952-77 Dust Covers
24-0157 Set 1952-77 Cups with Races
24-0338 48310-78 1978-81 Cups with Races
Ball Bearing Neck Cups available in pairs as zinc cups only or
24-0101 45586-78 1978-81 Bearing Set
chrome kit with races & balls. Fits 1952-77 Sportster.
12-0354 As Above Each
VT No. OEM Finish
24-0221 45597-78 1978-81 Upper Dust Shield
24-0110 48310-30 Zinc Cups
24-0619 48370-78 1978-81 Lower Dust Shield
24-0135 Cpt. Kit Chrome
24-9935 All 1979-81 Kit w/2 Dust Shields
24-0195* Cpt Kit Chrome
24-9936* All 1982-up Kit w/2 Dust Shields
12-0157 8860 5
/16”, Balls, 50 pieces
24-0118 Set 1982-up Bearings Only
24-0099 Upper and Lower Race
24-1098 Set 1978-81 Cups without races
24-0621 Bottom Race Only
*Note: Does not include neck cups.
*Note: Includes top nut, sleeve and dust cover.
Dust Shields zinc plated.
Fork Stem Bearings and Races.
VT No. OEM Fit Model
Order separately as noted for 1982-up
24-0221 45597-78 Upper 1979-81
XL.
24-0618 48361-80 Upper 1982-up

XL
24-0112 48365-48A Lower 1982-up
VT No. OEM Item U/M
24-0619 48370-78 Lower 1979-81
24-0118 48360-60 Bearings Pair
24-0111 48370-52 Upper 1952-78
12-0384 Peer Bearings Pair
14-0174 48184-01 U/L 2001-up
12-0335 Timken Bearing Each
Neck Cup Kit features solid
12-0348 48315-60 Race Each
internal fork stops that are
12-0383 Peer Race Each
built into the cups & hidden
Dust Shield Sets include upper and away. Fits stock & custom
lower for 1982-up. rigid frames that accept stock
VT No. Finish XL neck cups. Kit includes
24-0117 Zinc cups, races, bearings & cov-
24-0114 Chrome ers. Drilling & triple tree
Bearing Seal Set fits 1982-up XL required at bearing area. Fits 1957-81.
models. VT No. 24-0236
VT No. 14-0174

“Raked” Neck Cups


“Raked” Chrome Neck Cup
Kits provide 3° rake when 24-0376
installed.
VT No. Year 24-0294
24-0289 1952-77
24-0291 1978-81

1982-up “Raked” Chrome Neck Cup Kit includes longer stem.


Rake requires long fork tubes & neck lock cannot be retained.
Note: Rake Neck Kits are for Show Applications only and VT No. Stop Year Degree
Require longer Fork Tube to be Installed. 24-0294 Tab 1988-03 3°
24-0376 Plate 1982-up 3°
24-1285 Plate 1982-up 5°
24-1267 Plate 1982-up 7°
859
Kickstand
27-0047 27-1668

27-0689

A 27-1515 27-1730

B
13-9162
27-1672
C
27-0048
Forged End Kickstands in chrome.
VT No. # OEM Years Length
27-0509 A 50006-80 1952-83 Stock
27-0520
27-0689 — 1957-83 Stock
27-1688 B 50062-52A 1952-79 Stock
27-0510 C Extended 1952-83 2-4” Stand 27-1516
37-9117 Fits A & C Pin
27-1500 Fits B Pin
13-0154 50011-30 1952-83 Spring
13-9159 1984-up Kickstands.
VT No. OEM Year Item
13-0154 27-0520* 50072-92 1990-03 Short Stand
27-0047 50006-84A 1984-88 Stock Stand
13-9162 27-1515 Extended 1984-88 4-6” Stand
27-0048 50038-84 1984-88 Catch
13-0545 13-9159 41836-84 1984-88 Spring
27-1668 50006-89 1989-03 Stock Stand
37-9153 50003-89A 1989-up Pin
13-9162 50005-85A 1989-up Spring
28-2234 27-1672 50185-04 2004-up Stock Stand
Chrome Kickstand Springs 27-1730 50238-07 2004-up 1” Lower
VT No. Years 27-1516 1989-03 Bushing Set
13-0154 1952-83 *Note: Hugger type for lower shocks.
13-9159 1984-88 Weld On Kick Stand
13-9162 1989-06 Assembly includes
13-0545 2007-up weld on type heavy duty
28-2234 1990-up Bumper Stop mount, chrome spring
and chrome kick stand
27-0522 27-0025 with forged flat end.
VT No. Item
51-0515 27-0257 Kit
27-0795 Bushing

27-1500
Kickstand Extensions allow rider to more readily access side Kickstand Tab & Pin for 1952-83. Tab is for weld on repair.
stand. Replaces 50212-98 & fits 1984-up. Pin includes screw.
VT No. OEM Model VT No. Item
27-0522 50212-98 1984-2003 XL 51-0515 Repair tab
27-0025 50250-04 2004-up XL 27-0025 27-1500 Pin kit
Installed
1952-81 K/XL Center Stand is con-
Kickstand Pad has a 4” diameter surface. Fits in structed of cast aluminum and includes
saddlebag or tool pouch to support stand on soft spring and hardware for mounting to
pavement, each. stock swing arm frames. Replaces
VT No. 48-0630 49701-57.
VT No. 27-0548

860
27-1556 12-0552 23-3024
Driver
12-2117
27-0044
23-1728 Footpeg
Supports
27-1577 23-3080

23-3015

27-1638
Foot Rest Supports and Studs. 27-1624
VT No. OEM Years Item
Driver Peg Support Bars are
Left Side
27-1735 the splined type, less pegs fit
27-1556 50948-75 1977-85 Support
1952-74. Replaces 50948-71
12-0552 24752-75 1977-85 Stud
23-3079 left, 50949-67 right. Use with
27-0044 50948-86A 1986-90 Support
large female type driver pegs.
12-2118 24752-86 1986-90 Stud
VT No. Finish
27-1638 50951-90 1991-03 Support
27-1624 Zinc
27-0817 — 2004-up Support
27-1735 Chrome
Right Side
23-3024 34886-86A 1986-90 Stud 2004-up Chrome Forward
27-1577 50949-75 1977-79 Support Control Footrest Support fits
12-2117 247751-75 1977-79 Stud XLC models with forward con-
23-3079 42441-90A 1991-03 Peg Clevis trols.
23-3015* 42441-80 1980-90 Pivot-Stud VT No. 27-0010
23-1728 34909-83 1983-90 MC Support Bracket
23-3080 34909-90 1991-03 MC Support Bracket
*Note: Acts as foot support brake pivot.

Rear Peg Mounts


27-0633 27-1686 27-1685

XL
A

27-0631 27-0634
27-1561

27-1687

D C

Rear Passenger Peg Mounts (D) Replaces 50610-86 on


1986-2003 models, to mount rear passenger pegs to swing
arm. Choose pegs to complete or order kit.
VT No. # Item
27-1686 C-A Kit
27-1685 C-B Kit
27-1687 C-D Kit
VT No. 27-0634 Shown on motorcycle
27-1561 C Mounts Only
Chrome Rear Footpeg Brackets bolts to rear motor mount
2004-up Chrome Passenger
bolts, for use on Rigid or Swing Arm frames.
Peg Mount Bracket Sets
VT No. Fits
Only. Use with male style peg.
27-0633 1957-78 Sportster, uses large female
VT No. 27-1564
Driver pegs 27-1215, 27-1220 & 27-1581
27-0634 1982-90 XL use 27-1227 Small Male Pegs
27-0631 1957-81 except 1979 use 27-1227 Rear Passenger Peg Relocation
Small Male Pegs Bracket Set fits 2004-up XL with 30-
Footpeg Spring for right side 1954-78 rear pas- 0300 pipe set. Black finish. Order
senger replacing 52697-59, pair. chrome footrest for support bracket
VT No. 13-9230 separately.
VT No. 31-0766

861
Sissy Bars
A B C

50-0847

50-0816
Button Sissy Bar Pads mount to square stock sissy bars, Mini
fits 12” bar, 2 button fits 16” bar. Chrome mount clamps includ-
ed, black only. Width
VT No. # Type
47-1963 A Mini 50-0847 50-0807
47-1964 B 2-Button
47-1972 C Smooth
31-1987 Brackets for Above
Mini Back Rest in black
features a stainless steel 50-0808
insert with chrome frame
mounting system for short
sissy bars. Replaces
50-0810
52513-94.
VT No. 47-0753 SISSY BAR SIDE STRAP AND BACKS.
Order top and straps separately.
Fitment Side Lowboy Lowboy Sissy Bar
Straps 16” Back 11” Back Back
Mini Width
2004-up 50-0847 50-0841 50-0842 71/2”
1994-2003 50-0807 50-0812 50-0816 63/4”
1979-93 50-0808 50-0813 50-0817 8”
Sissy Bar Inserts. 1957-78 50-0810 50-0814 50-0818 73/8”
42-0017 50-0820
VT No. Type Finish
42-0017 Eagle Brass Chrome Eagle Spirit is a 31/2”
50-0820 Cross Chrome universal medallion, adhesive
backed.
VT No. 42-0532

Luggage Racks
Chrome Sissy Bar Luggage
Rack of solid steel fits all 16” tall 50-0847
sissy bars, unique design for
easy installation or removal.
Mount holes are 25/8” center to
center. May require drilling for 50-0589
some applications.
VT No. 50-1011 Bolt On Luggage Racks mount to rigid side
straps of sissy bar on 2004-up XL models. 50-0841
VT No. Model
50-0589 Rack
50-0847 Side Plate
50-0841 Sissy Bar Top

862
27-0619
Belt Guards
27-1667 27-0123

Chrome Belt Guards.


VT No. Year
27-1667 1991-99
27-0123 2000-03 27-1745
27-1745 2004-up

27-0788
27-0541
27-1645
Chrome Lower Belt Guard
for XL’s.
VT No. Year
27-1645 1991-2003
27-0788 2004-up
27-0788 Installed

27-0112 27-1573

27-0542
Chrome Chain Guards with spatter apron.
VT No. Year
27-0112 1983-87
27-1573 1988-92

XL
Universal Right Side measures 25” length.
VT No. 27-0101
Chrome Guard/Rear Pulley/Dress Up Kit includes belt
guards, upper and lower, and 61T rear pulley cover for 5-Speed
belt drive models with hardware.
VT No. Year
27-0541 1991-99
27-0542 2000-2003
27-0619 2004-up Chrome Rigid Frame Chain Guard for Sportster.
VT No. Item
27-0128 Guard
31-0710 Strap
27-0102 27-0103 42-0934

27-0400
27-0401

42-0670
27-0106 27-0107 Chrome Rear Pulley Cover fits 1991-up with 61 tooth pulley.
Order VT No. 37-8671 chrome torx bolt set separately.
Chrome Chain Guards for Sportster
VT No. Year
VT No. Year/Model
42-0670 1991-2003
27-0102 1954-71 XLH
42-0934 2004-up
27-0103 1954-71 XLCH
27-0401 1972-78 XLCH
27-0400 1972-78 XLH
27-0106 1979-81 XLCH-XLH
27-0107 1982 only XL 863
Front Fenders fit
35mm & 39mm Forks
50-0164

A
50-0122 B

Narrow Type Front Fenders for


35 or 39mm forks feature a raw
or chrome steel fender with
brackets riveted on. 50-0122 fits
19” wheels on 1973-90 XLX
models, 50-0164 fits 1973-up
models with 21” wheel and 1991-up with 19” or 21” wheel.
VT No. # Finish Wheel Brackets
50-0122 A Plain 19” Chrome
50-0136 A Plain 19” Raw
50-0123 A Chrome 19” Chrome Front Stock Type Fender in raw steel, has chrome tubular type
50-0164 B Raw 19” Chrome brackets riveted in place.
50-0165 B Raw 19” Raw VT No. Year Type Cable Bracket
50-0191 B Chrome 19” Chrome 50-0120 1970-83 Assembled Right
50-0889 C Raw 19” Raw 50-0392 1970-83 Assembled Left
Spring Fork Style Front 50-0118 1970-83 Unassembled
Fenders are the classic shape 50-0119 1970-83 Bobbed
and flare in 5” wide for 19” and 50-0932 Bracket set
21” wheels. Includes chrome 50-0789 1984-91 Assembled
braces. Fits 1973-up. 37-6370 — SS rivets, 25 pc
VT No. 50-0116

Early Front Fender for 1957-69


replacing 59007-52 stock fend-
Chrome Front Fender Allen
er, braces riveted on, raw finish.
Head Screws to assemble
VT No. 50-0129
brackets to stock front fender
and attach fender to fork.
VT No. Brand
37-6367 GW
2531-12 Colony

50-0133 50-0195

Universal Sport Style Front


Fender is rolled on edge and in
front. The brackets are not
50-0196 included.
VT No. Type
50-0133 Chrome (drilled)
50-0195 Plain
50-0196 Chrome

864
50-0787 50-0787
Installed Steel
Fender
Kits
EZ Bob Rear Fender Kit for Sportster
models includes steel fender and
chrome taillight bracket which includes
cateye 33-0306 taillight. Order chrome
struts and covers separately.
VT No. Item
50-0178 1979-81 Fender Kit
50-0787 1982-93 Fender Kit
50-0799 1994-03 Fender Kit
50-0856 Installed 50-0856 2004-06 Fender Kit
50-0866 2007-up Fender Kit
Related Parts
50-0881 Splash Insert (82-03)
31-0472 Taillight Bracket 1982-03
31-0991 Taillight Bracket 2004-up
33-0306 Cateye Taillight
50-1097 1979-81 Chrome Struts
50-0856
50-0899 1982-89 Chrome Struts
50-1035 1990-93 Chrome Struts
50-1093 1994-03 Chrome Strut
Covers
When installing 04-up rear fenders on 2007-up models it will be
necessary to cut out opening to accommodate the ignition module.

1952-78
50-0792

XL
50-0720

Bobbed Rear Fender mounts to stock strut bars.


VT No. Holes Years
50-0720 With 1991-03
50-0721 Without 1991-03
50-0253 With 1999-03
50-0874 With 2004-up

EZ Bob Rear Fender Kit for 1952-78 Sportster model


includes a steel fender, cateye taillight, chrome taillight, brack-
et and chrome struts. Order sissy bar components separately.
50-0942 VT No. Item
50-0792 1952-78 Fender Kit
50-0929 Struts for Above
31-9030 Taillight Bracket for Above
50-0813 Lo Boy Sissy Top Bar for Above 50-0810
50-0810 Side Straps
Bobbed Rear
Fender for Rigids
FL Style Rear Fender fits 1982-up models must be drilled for is 71/4 wide by 51/2”
installation. deep raw finish
VT No. Width with right cutout,
50-0942 6.5” 50-0927 includes
50-0591 7.25” bracket to accept
50-0718 8.75” taillight plate.

VT No. Item
50-0151 Right
50-0927 Right,with bracket

865
XL-XLCH Replica Rear Fenders

50-1068 50-0148
50-0149

50-0145
50-0146 50-0147

50-0187
50-0153
50-0183, 50-0184

50-0456 50-0255
50-0725

50-0722

Steel Rear Fenders for Sportster feature right side chain relief and accepts stock struts.
VT No. OEM Years VT No. OEM Years
50-1068* 59609-52 1952-78 50-0183 59674-94A 1994-96
50-0148 — 1959-72 50-0184 59756-97 1997-98
50-0149 — 1952-78 50-0187 59674-99 1999-2003
50-0145 Flared 1952-78 50-0722 Undrilled 1982-2003
50-0146 59611-73A 1973-78 50-0725 Bobbed 1982-2003
50-0147 59674-79A 1979-81 50-0255 59847-04 2004-up
50-0153 59674-81A 1982-93 50-0456 59865-07 2004-up
Note: VT No. 50-0146, 50-0147, 50-0153 accept 50-0457 Bobbed 2004-up 50-0457
VT No. 33-0301 (68008-73A) taillight. 50-0148
accepts 33-0300 early taillight (68006-64).
*Note: VT No. 50-1068 XLH & K Style Rear Fender features full length style with rear flare, without tail light cut out, but
includes internal reinforcement to mount 1955-72 type light, Tombstone or Beehive light.
When installing 04-up rear fenders on 2007-up models it will be necessary to cut out Chrome Rear Fender Bracket
opening to accommodate the ignition module 50-0255, 50-0456, 50-0457 fits 1954-78, reduces vibration
Fender Extension Rubber Flap between fender & frame, includes
fits 1979-81. foam pad, replaces 59795-52A.
VT No. 28-0745 VT No. Item
50-0912 Bracket with pad
28-2246 Foam pad only
866
50-1092
Struts
50-1035

50-1082

50-0899

50-1093

50-1097

50-0238

Chrome Strut Covers for Sportsters fit over existing stock


struts.

XL
VT No. OEM Years
50-1092 59243-95 1982-89
50-1082 59541-95 1990-93 50-1131
50-1093 59897-94 1994-2003
50-0238 59902-04 2004-up
59903-04 Chrome XL Fender Strut Sets are of a die cast alloy
construction.
VT No. OEM Year Item
50-1035 59950-89 1990-93 Set
50-1034 59951-89
50-0899 59950-81B 1982-89 Set
59951-81
50-1097 52754-79 1979-81 Set
52755-79
37-9084 Allen Bolt Set 1982-up Set
33-0016 59259-90 1990-93 Reflector, Red
50-0908 33-2096 59263-79 1982-89 Reflector, Red
50-1131 Inserts 1982-89 (Black)

50-0904 Fender Rail Bolt Kits attach struts to the rear fender. 2268-
10 is countersunk low profile allen.
Stock Acorn Cap Allen Fits
8880-18 — — — 1952-58 K & XLCH
Chrome Steel Fender Strut Sets available in smooth or stock 8881-18 7207-8 8462-8 — 1959-81
style with or without turn signal holes. — — — 37-9050 1957-78
Smooth Stock OEM Year Fits — — — 37-9084 1982-03
50-0908 50-0904 59930-52B 1955-78 XL Without signals — — — 2274-10 2004-up
— 50-1034 59934-73 1973-78 XL With signals — — — 2268-10 2004-up

867
Chrome Front
Engine Bars
FOR ENGINE BARS LISTED ON THIS PAGE
WARNING: ENGINE/FRAME BARS MAY PROVIDE LIMITED LEG & COSMETIC VEHICLE
PROTECTION UNDER UNIQUE CIRCUMSTANCES (FALL OVER WHILE STOPPED, VERY
LOW SPEED SLIDE). THEY ARE NOT MADE NOR INTENDED TO PROVIDE PROTECTION
FROM BODILY INJURY IN A COLLISION WITH AN AUTOMOBILE OR ANY OTHER OBJECT.

51-0881
1982-03 50-2067 Installed
style
Lindby Custom Front Highway Bars with footpegs feature
11/4” tubing and built in O-Ring pegs. Fit all 1986-up XL mod-
els without forward controls.
VT No. Fits
50-2067 2004-up
50-2068 1986-2003
14-0977 Replacement O-Ring

51-0886
1956-81
style

27-0660
Installed

27-0654 Mounts only

Chrome Billet Engine Bar Footpeg Mount Kit fits on 11/4”


51-0939 front engine bars with male pegs.
VT No. Item
27-0660 Kit
27-0654 Mounts Only
27-0032

XLH-XLCH 1 1/4” Diameter


VT No. OEM Fits
51-0886 49042-56A 1956-81 31-0599
51-0881* 49018-88C 1986-03
51-0939 49060-04 2004-up Chrome Footpeg Mount Kits include clamp set and exten-
51-0985 W/Pads 2004-up sion bars to accept male pegs.
*Note: Use 31-0599 bracket to use with OE forward controls. VT No. Size
27-0032 1”
Mega Peg Kit fea-
27-0033 1 1/8”
tures Billet clamp set
27-0034 1 1/4”
to attach to 1 1/4”
engine bars.
Bar Clamps fit 1 1/4” engine
27-0587 VT No. Item
bars to mount male peg sets.
27-0587 Peg Kit
VT No. 27-0892
27-0698 Bracket Set

Footpeg Mount Kit


allows male-type
pegs to be mounted
to 1 1/4” diameter
engine bar.
VT No. 27-0651

868
Shock Stud Kits
54-0403

54-0152 54-0509
54-0460
54-0532

54-0450
54-0153

V-TwinTM Shock Stud Kits include all pieces for upper and
lower positions. Including washers, nuts and lockwashers
as necessary. Studs and bolts are zinc plated. Outer nuts
54-0124 and washers are chrome.
54-0514 VT No. Years
Chrome Upper Shock Stud Covers. 54-0460 1956-74
VT No. OEM Years 54-0403 1975-78
54-0152 54704-65 1965-74 54-0448 1979-81
54-0153 54704-75 1975-78 54-0449 1982-85
54-0514 57408-88T 1982-90 54-0450 1986-90
54-0509 54712-94 1991-99 54-0451 1991-2001
54-0532 54616-96 1991-2003 Shock Stud Conversion
54-0124 54724-04 2004-up 54-0403
Stud Kit updates 1954-74
54-0417 2406-10 2405-10 to late model bushing diam-
eter of 1/2”. Kit includes 4
studs, 4 nuts and 8 wash-

XL
ers and top covers. Use
with VT No. 54-0106 with
1/2” holes.
Chrome or Zinc Plated Rear Shock Studs with cup washers. VT No. Item
Each kit includes 2 studs and 4 chrome cup washers. Cup 54-0403 Kit
washers and lock nuts may be purchased separately. 28-0231 Bushings 1/2” I.D.
Upper Pair Chrome Shock Covers are a
Chrome Zinc OEM Year 1950’s style top cover. Fit all mod-
54-0443 54-0414 54515-56B 1956-74 els of swing arm with stock shocks
54-0417 544515-75 1975-78 including 1952-78 Sportster. Some
54-0455 47384-91 1992-99 seats may cause interference.
Lower Pair VT No. 54-0154
54-0457 — 1994-up
54-0444 54-0415 54516-72 1956-74
54-0405 54516-75 1975-78 Chrome Lower Shock Covers
54-0430 — 4081 1982-91 give the Big Twin look on XL mod-
Upper-Lower els 1979-up with Showa shocks.
2406-10 — — 2000-03 Covers install easily without dis-
2405-10 — — 2004-up mantling the shock.
Shock Stud Washer 10 pack. VT No. 54-0206
16-0101 Shock Tool.
VT No. OEM Years
VT No. OEM Type Finish 16-0101 94820-75 1975-78
16-0409
54-0418 54544-65 5/8” Hole Cup Chrome 16-0409 94409-78 1979-up
54-0419 54543-65 3/8” Hole Cup Chrome 16-0100 94700-65 1952-74
54-0420 54545-65 1/2” Hole Cup Chrome
54-0421 6718 1
/2” Hole x 1” Flat Chrome
54-0424 6722B 5
/8” Hole x 1.3” Flat Zinc
16-0100
54-0432 6415B 3
/8” Hole x 1.25” Flat Zinc
Nylock shock stud nut is
5/8-18, replaces 7993.
VT No. Finish Qty
54-0422 Zinc 10
54-0447 Chrome 4 869
Shocks All shocks are measured eyelet to center of eyelet.

AEE Series Chrome Shocks feature an adjustable spring pre-load nitrogen


charged with multi-stage automatic damping in a black body with chrome spring
and end caps. Note: When installing replacement shocks on 1978-00 XL models, it
may be necessary to modify or space the chain guard/belt guard to allow proper
shock clearance.
*Note: Denotes stock length shock. When installing other than stock length
shocks, tire to fender clearances must be checked.
Year Model 11” 11.5” 12.5” 13 13.5” 14.25
1980-06 XLH 1200, 54-0020 54-0021 54-0022 54-0023 54-0024* 54-0025
XLH 883 Hugger 54-0020 54-0021 54-0022* 54-0023 54-0024 54-0025
1988-03 XLH 883 54-0020 54-0021 54-0022 54-0023 54-0024* 54-0025
1979-87 XLX-XLH-XLS 54-0020 54-0021 54-0022* 54-0023 54-0024 54-0025
1954-78 XL — — — — 54-0027 —

54-0021

412
Shocks
Progressive Suspension 412 Series Chrome Shocks are manufactured from the finest material available.
Magnum 412 Series shocks are nitrogen charged with six-stage automatic damping and an adjustable spring
preload. Available with chrome spring and end caps, shock cartridge is not chrome. All shocks are measured
eyelet to center of eyelet.
Note: When installing replacement shocks on 1978-00 XL models, it may be necessary to modify or space
the chain guard/belt guard to allow proper shock clearance.
*Note: Denotes stock length shock. When installing other than stock length shocks, tire to fender clear-
ances must be checked.
Year/Fits 11.0” 11.5” 12.5” 13.0” 13.5” 14.2”
1988-03 XLH 1200 54-0093 54-0033 54-2000 54-2001 54-2002* 54-0059
1988-03 XLH 883 Hugger 54-0093 54-0033 54-2000* 54-2001 54-2002 54-0059
1988-03 XLH 883 54-0093 54-0033 54-2000 54-2001 54-2002* 54-0059
1979-87 XLX-XLH-XLS 54-0093 54-0033 54-2000* 54-2001 54-2002 54-0059
1953-78 XLH-XLCH — — — — 54-2009 54-2003
Progressive Suspension 440
Inspection Tag Holders
440 Series Chrome Shocks feature 31-0282
two rebound damping circuits and
are available in standard for the
average single rider, heavy duty
for touring or carrying passen-
gers. Fit 1977-02.
Standard Heavy Size
54-4005 54-4022 11.0” 31-0201 31-0264 31-0963
54-4006 54-4011 11.5”
54-4049 54-4050 12.0” Inspection Tag Holder is available in polished, stainless or
54-4007 54-4001 12.5 chrome. Measuring 31/2” square with 1/2” or 3/8” mounting hole
54-4008 54-4002 13.0” which can mount to footpeg or shock studs.31-0282 is square
54-4009 54-4003 13.5” type which clamps on to 1” to 11/8” tube with worm clamp
included.
VT No. Item Type
31-0201 Stainless .5”
31-0264 Chrome .5”
Mount Studs not included with shock sets.
31-0983 Chrome 3/8”
31-0282 Chrome Clamp

870
Shock Sets

54-0143 54-0516
Shorter Length Shocks lower the seat height by approxi-
54-0106 54-0099
mately 1”. 54-0143 shocks feature chrome-plated springs
Shock Sets for Sportster includes chrome springs. and body caps with suspension preload.
VT No. OEM Length Fits VT No. Fits Length
54-0106* 54490-78 14.5" 1975-78 XLH-XLCH 54-0143 1991-up XL models except XL1200S and 11.75”
54-0099 54568-79B 12.5" L1979-81 XL-XLS 06 XL883, XL883R and Xl1200R models.
XLH-XLCH 54-0167 As Above 10.5”
54-0098 54568-82 12.5" 1982-87 XL-XLS-XLX 54-0516 All XLS, 1991-03 11.75”
1988-90 XLH 883 Hugger 54-0100 54-0101
54-0501 54566-91 13.375” 1991-93 XLH 883 STD/Deluxe
1991-93 XLH 1200
54-0503 54568-92 11.75” 1993-03 XLH 883 Hugger
54-0515 54566-94 13.375” 1994-03 XLH 1200

XL
54-0144 54568-04 13.38” 2004-up XL 1200
*Note: Use 54-0403 stud kit for installation on 1952-1974 models.
Shock Absorbers for Lowering Sportster
VT No. OEM Length Fits
54-0522 54576-90 A 11.75” 82-85 XL 10087-90 XL Hugger
86-87 XL 883 STD Dlx XL 1100
54-0098 54568-82 A 12.50" 88-90 XL 883 Std Dlx XL 1200
54-0503 54568-92 B 11.75" 91-03 XL 883 Std Dlx XL 1200
54-0503 54568-92 A 11.75" 91 XL Hugger, Stock on
92-03 Hugger models
54-0516 54568-92 As Above, V-Twin
Note: (A) Lowers seat height 1” (B) Lowers seat height 2”.
Shock Absorbers for Raising Sportster
VT No. OEM Length Fits
54-0501 54566-91 A 13.375" 1991 XL Hugger
54-0501 54566-91 B 13.375" 1992-03 Hugger
54-0515 54566-94 B 13.375" 1992-03 XLH 1200 14” Replica Shock Sets for 1952-78 Sportster include bush-
Note: (A) Raises seat height 1” (B) Raises seat height 2”. ings with 5/8” hole use with 54-0460 stud kit.
24-2140 28-0231 28-0220 VT No. OEM Type
54-0100 54504-73 Chrome Springs
54-0101 54500-56A Full Covered
54-0460 Mounting Kit for Above
Shock Bushings. 54-0157 Cover Set 54-0101
Warning: Installing a lowering kit or shorter shocks will decrease initial ground
VT No. Year clearance.The motorcycle will be lower to the ground and care should be taken
28-0220 1954-73 to avoid bottoming, especially over bumps or in turns.
28-0231 1982-84
28-2140 1985-up
Mount Studs not included with shock sets.

871
Lowering Kits 54-0128
Installed

54-0523

54-0510

54-0542
54-0541
51-0910

Chrome Swing Arms.


VT No. OEM Fits
51-0910 48323-97 1990-99
51-0943 48406-04 2004
54-0510 51-0944 48435-05 2005-up

1” Lower Shocks!
54-0127

54-0143
Installed

54-0128

Rear Shock Lowering Kits.


VT No. Fits Lowers Finish
54-0510 1986-99 1” Black
54-0523 2000-03 1” Black
54-0511 1982-85 1” Clevis Type Black
54-0541 2000-03 1” Chrome
54-0542 L1989-99 1” Chrome
54-0127 2005-up 1” Black 1” Lower Chrome Shock Set fits XL’s 1986-up 11.75” eye to
54-0128 2005-up 1” Chrome eye length.
Warning: Installing a lowering kit or shorter shocks will decrease initial ground VT No. 54-0143
clearance.The motorcycle will be lower to the ground and care should be taken to Axle Protector Plates prevent axle nuts from
avoid bottoming, especially over bumps or in turns.
scratching painted finish. Sold in pairs, pol-
ished stainless. Fits 1979-04.
VT No. 44-1990

Rear Axle Cover for XL models


customizes the rear axle and
swing arm end.
VT No. Year
42-0892 1991-99
Mount Studs not included with shock sets.
42-0893 2000-03
42-0945 2004
42-1027 2005-up

872
44-0540
Swing Arm Bearing
44-0538

44-0544

Pivot Bolt Kit replaces includes black pin, screw, spacer, bush-
ing, bearing and dust covers.
VT No. OEM Item Swing Arm Bearing Assembly Kit contains parts pictured for
44-0540 Kit 1981-97 1952-80.
44-0544 Kit 1998-03 VT No. Fits
44-0709 Kit 2004-up 44-0539 1952-73
44-0092 41658-81B 1981-03 Bolt/Nut 44-0538 1974-80
44-0151 41698-04 2004-up Bolt/Nut
44-0091 41579-81 1981-up Dust Cover (2)
12-0362 47083-81 1981-85 Bushing
12-0360 47082-81 1981-97 Bearing, Right
12-0391 48367-98 1998-03 Bearing, Right
12-0127 9209 2004-up Bearing, Right
44-1959 44-1960

XL
Swing Arm Pivot Kit. Includes all parts shown for 1952-80 Pivot Pin Hardware for 1952-80 models.
XLH-XLCH Sportster models. VT No. # OEM Year Item
VT No. Fits 44-0107 A 47511-52 1952-80 Pivot Bolt, chrome
44-1959 1952-73 44-0113 A 47511-52 1952-80 Pivot Bolt, zinc
44-1960 1974-80 44-0098 B 47512-52 1952-73 Nut
44-0097 B 47512-74 1974-80 Nut
44-0096 C 47514-52 1952-73 Locknut
44-0095 C 47514-74 1974-80 Locknut
44-0088 D 47515-52 1954-73 Locknut, Right
44-0087 D 47515-74 1974-80 Locknut, Right
44-0094 E 47517-74 1952-73 Outer Spacer
44-0093 E 47517-74 1974-80 Inner Spacer
44-0108 44-0109 44-0367 F 47518-52 1952-80 Spacer, pair
44-0110 G 47519-52 1952-80 Shield, pair
XL-XLH Model Swing Arm Bearings & Kits. 44-0108 H 47521-52 1952-73 Bearing Set
VT No. OEM Years Item U/M 44-0109 H 47521-74 1974-80 Bearing Set
44-0108 47521-52 1952-73 4 Piece Kit 17-0920 I 47525-52 1952-80 Locktab
12-0332 1952-73 Bearing Pair 37-9522
12-1100 1952-73 Race Set Pair
44-0109 47521-74 1974-80 4 Piece Set
12-0333 1974-81 Bearing Set Pair 37-1207
12-1101 1974-81 Race Set Pair
37-1206
Chrome Swing Arms for XL models.
VT No. OEM Fits
51-0910 48323-97 1990-1999
51-0943 48406-04 2004 only Swing Arm Pivot Covers Set covers end of pin.
51-0944 48434-05 2005-up VT No. Year Type
37-1206 2004-up Smooth
37-9522 2004-up Embossed
37-1207 2000-03 Smooth

873
Rigid Frame
Custom Rigid Frames to fit XL models.
Available without Fat Bob mounts. These
frames can only be used with custom oil tank
and battery tray, ordered separately. VT No. 51-
2174 and 51-2182 use VT No. 24-0225 neck
cup kit and all 1977-up Frames accept VT No.
24-0253 BT Neck Cups with 1” ID bearings.
Note: VT No. 51-2176 and 51-2175 frames include kickstand
tab which must be welded on by customer. All frames use a
140 rear tire except 51-0107 which will accept a 180 tire with
chain drive.

51-0107

51-2182

51-2175

51-2176

VT No. Years Stretch Rake Brake Tire


51-2182 1957-76 Stock Stock Drum 140
40-0437 51-2174* 1957-76 1” 40° Drum 140
51-2183 1977-85 Stock Stock Disc 140
51-2177* 1977-85 2 1/4” 40° Disc 140
51-2176 1986-03 Stock Stock Disc 140
51-2175 1986-03 2 1/4” 40° Disc 140
51-0107 1986-03 2 1/4” 40° Disc 180
Related Parts
40-0416 40-0416 All Custom Oil Tank
(Fits 180 & 200 Tire)
XL Rigid Oil Tank and Battery Tray. Battery tray accepts 40-0437 All Battery Tray with strap and top uses
12N164B battery, VT No. 53-0518. 12N16-4B battery
23-0370 — 1987-up Rear Caliper Kit
VT No. Item 44-0221 — 10 1/2” Chrome Axle Kit 7704-2
40-0416 Oil Tank 7704-2 — Chrome Rear Chain Adjuster
40-0437 Battery Tray with Strap and Top 27-0047 — 1986-03 Stock Kickstand
27-0509 — 1957-85 Kick Stand
27-0128 — Chain Guard for Above
*Note: Stock neck rake is 28°

874
875

XL75
200 Series Rigid Frame

Related Components for 200 1986-03 XL Frame. Order


separately.
VT No. Item
44-0148 Axle, 14.5”
44-0545 Adjuster Kit
20-0595 Belt, 133T x 1.125”
20-0512 Offset Pulley
31-0953 Front Top Mount
24-0253 Neck Cup Set, 1”
44-0785 LH Rear Axle Spacer
44-0786 RH Rear Axle Spacer
40-0404 Oil Tank, Round
40-0474 Round Oil Tank
42-9912 Battery Box
22-0370 Caliper Kit
37-0889 Axle Nut Set
Wyatt Gatling Rigid Frame features 40 degree rake, 3” stretch in front legs, to accept 1.125” belt with 200 series tire. Frame
has kick stand tab and battery box mount welded in place.
VT No. Year
51-3525 1986-03
51-3575 1957-85

200 Series Rigid XL

Note: On 51-3525 motor mount plates


fit inside of frame mount tabs as shown.

• Frame 51-3525
• Fork 24-0938
• Pipes 30-0300
• Oil Tank 40-0474
• Gas Tank 38-0196
• Forward Control 22-0731
• Rear Wheel 52-0653
• Front Wheel 52-0677

Weld On Caliper Bracket Set


fits Rigid XL frame for left side
use.
VT No. 51-0630

876
“200” XLST Frame Assembly
ST Frame for Sportsters features 40° rake with 1” stretch and
includes the rear section, including pivot bolt kit. Frame accepts
51-1038 readily available components for ST, which are available sepa-
rately including neck cups, flat side gas tanks, oil tank, 23-0587
caliper, rear fender, fender struts and fork assembly as noted.
VT No. Year Engine Type
51-1036 1957-81 Iron Head
51-1038 1982-2003 Iron Head & Evo

Kit includes chrome shocks, raw rear section and mount


bolts.

XL
Related Parts for 51-1038 XLST frame order separately.
VT No. Item 52-2033 17” Rear Wheel
40-0026 Oil Tank, Raw 50-0112 9” Rear Fender
40-0025 Oil Tank, Chrome 50-1069 Struts, Smooth
44-0638 Rear Axle 31-0713 Top Mount Pivot Pin Spacer Assembly Placement. Note left and right
44-0545 Adjuster Kit 31-2137 Front Mounts
24-0322 Neck Cup Set 20-0598 136T x 1 1/8 Belt
23-0587 Rear Caliper 20-0512 Pulley, Offset
31-0221 Oil Tank Mount 23-8834 Rear Brake Line
31-2137 Front Mount Set

40-0025

23-0587
52-2033

50-0112
31-2137

50-1069

44-0545
20-0512
31-0713
877
Rolling Chassis Chopper 51-5001 “200 Series”

V-Twin Rolling Chassis include Rigid frame, Single Disc Glide Fork
Assembly, 16” Chrome Rear Wheel, 21” Chrome Front Wheel, 31/2 Gallon
Bobbed Tank Set, Cast Dash Kit, Axles, Avon Rear Tire as noted, Oil Tank
Bobber
and Kick Stand. Disc brake models will accept 1987-99 GMA Rear Caliper
VT No. 23-9209.
VT No. Year Engine Type Brake Type Tire Type
51-1030 1952-76 Ironhead Mechanical 130 Bobber
51-1033 1977-78 Ironhead Mechanical 130 Bobber
51-1034 1979-81 Ironhead Disc 130 Bobber
51-1035 1982-03 Ironhead & Ev Disc (Belt-Chain) 130 Belt, Bobber
140 Chain
51-5001 1982-03 Ironhead & Ev Disc 200 Belt Chopper
51-5002 1982-03 Ironhead & Ev Disc 150 Chopper

VT No. 51-2026 and 51-2028 1979-up VT No. Item


Swing Arm Frame
Disc Brake Only XL frame recom- 54-0516 Shock Set, (11.75”)
mended components. Order sepa- 24-0253 Neck Cup Set with Bearings
rately as required. 54-0449 Shock Mount Kit
VT No. Item 50-0899 Strut Set
40-0397 Oil Tank 31-3978 Front Mount Set, 1979-85
23-9209 Caliper 31-2137 Front Mount Set, 1986-up
44-0566 Axle Kit 31-0224 Rear Mount, 1979-81
44-0540 Swing Arm Bearing Kit
40-4007 Battery Box
28-0410 Battery Pad
28-0409 Bumper 51-2026
40-0391 Oil Tank, 1997-up
1972-78 Neck fits XL model to be welded in place on
stock or custom frames. Accepts 24-0225. Neckcups,
7
/8” size.
VT No. 51-0524 44-0566

Swing Arm Frames will accept 1983-up oil tank, gas tank,
1994-up battery carrier, 1982-93 rear fender, struts and 1” BT
chrome neck cups. 1979-up type accept 1982-up Swing Arm
and bearings for use with disc brakes. Use 1986-up wheel and
related caliper components.
VT No. Year Type
51-2028 1979-81 Disc
51-2026 1982-2003 Disc
Belt/Chain

878
51-0922 Hardtail
51-0984 Installed

51-0921

40-0474
Installed

51-0982

XL
51-0984
40-0742

40-0474

Hardtails fit to stock frames for years listed. 31-1755


VT No. Fits Type Style
Chrome 5.5” Round Oil Tank fits XL’s with Rigid frame
51-0921 1952-72 Weld-on Drum
mounts by clamping to center tube or top mount center fill. 31-
51-0922 1952-78 Bolt-on Drum
1755 clamp set will mount 40-0742/40-0741 in 1957-78, 1979-
51-0672 1973-81 Weld-on Plate
81 and 1982-03 stock frames with hardtails installed.
51-0981 1973-78 Weld-on Drum
VT No. Type Finish Brackets
51-0982 1979-81 Weld-on Disc
51-0672 40-0474 Clamp Chrome —
51-0984 1982-03 Weld-on Disc
40-0741 Top Mount Chrome 31-1755
51-0996 2004-up Weld-on Disc
40-0742 Top Mount Raw 31-1755
Notes: VT No. 51-0921 eliminates seat casting area and
accepts stock drum brakes. VT No. 51-0922 is bolt on top and
bottom, 51-0921, 51-0981, 51-0982 and 51-0984 with 3/4” axle
slots is weld on top and bolt on bottom for alignment. Seat plate
must be welded in place.

879
Radii Exhaust Sets feature the “Quad Finishing” which includes triple dura nickel
Drag Pipes and chrome as the final finish. After chrome plating, pipes are normalized and dried
@ 572° F for the final finish process.

30-0387
2” Curvado Pipe Set fits XL models. Include
removable oxygen sensor plugs to fit 2007-up
models.
VT No. Item Year
30-0387 Pipe Set 2004-up
30-0384 Pipe Set 1986-03
31-0988 Mount Bracket 1986-03
31-0989 Mount Bracket 2004-up

30-0387

See you in 2009!


3rd Annual
Rhinebeck Super Meet
June 12, 13 & 14!

V-Twin has
exhibited at
Cincy since
1977.
See you there!

Rhinebeck, New York For more information www.rhinebecknationalmeet.com

880
2004-up
Pipes

04-up XL Side by Side Pipes fit XL and XLC models with forward controls.
Pipes are 1 3/4” at head and 2 1/4” at end and includes brackets and baffle set.
2007-up has provisions for oxygen sensors. Sensors may be capped by 30- 30-0327
0423 if desired.
VT No. Type Year
30-0324 Straight 04-06
30-0327
30-0380
Slash
Slash
04-06
07-up
Cycle Shack PipesTM
30-0423 Ox Plugs 07-up

XL
29-0185
30-0075

30-0077
29-0186

Cycle Shack 2004-up XL Pipe Sets to fit all 883 and 1200
models. 1 3/4” header set accept factory heatshields. 2” head-
ers are supplied with heatshield Both 1 3/4” and 2” type mount
to factory support bracket. Muffler pipe sets feature one piece
construction and high flow rate baffles.
30-0356
1 3/4” Muffler Pipe Set
2007-up 2004-06 Style
29-0192 29-0185 Taper
29-0193 29-0186 Turnout
29-0194 29-0187 SS
30-3376 30-0075 1 3/4” Slash Cut End
Drag Pipe Set
— 30-0076 2” Slash Cut End
— 30-0077 1 3/4” Straight Cut End
— 30-0356 Heat Shields 29-0187

Limited Warranty. Exhaust Products distributed by Tedd Cycle Inc. are warrantied against defects in materi-
al and workmanship, which include fitting and finish quality at the time of installation only. Claims regarding
discoloration, peeling blistering or blued chrome will not be considered as defective material or workmanship
and cannot be returned as such as per manufacturers warranty.
881
Drag Pipes 30-3352

30-3121

30-3121

30-3355

30-0619
30-3361

30-3376 Torque Tube Set features improved baffling and back pressure
for Screamin’ Eagle Muffler sets.
VT No. Type
30-0619 Smooth
30-0620 Beer Can

Chrome Drag Pipe Sets.


Double D
VT No. Bracket Size Brand Length
1957-85
Cool air in. Doublewall Core keeps the rear section of
the pipe from bluing.
Double D Exhaust
30-3121 31-4052 13/4” Cycle Shack 40” Pipes features true
Actual vented backside of pipe allows for cool

30-3366* 31-4052 13/4” Cycle Shack 40”


air to flow between the inner and outer pipes. “Double Wall” construc-
30-3123 31-4052 13/4” 1957-58, 1980-85 XLR 40” tion which is accom-
Sportster Type Drags, Large plished by covering the
Hot air out.

Radius Bend 13/4” diameter pipe with


30-3136 31-4052 2” Cycle Shack 40” a full length, 2 /4” diameter outer pipe which acts a “heat shield”
3

1979 only which is effectively insulated from the inner pipe. Double D’s are
30-3107 31-2101 13/4” Cycle Shack 40” fully welded and will function with virtually no discoloration or
30-3106 31-9994 13/4” Paughco 40” bluing. Pipes are fitted with baffles. For 1986-2006.
1986-99 VT No. 30-2006 Kickers
30-3168 Stock 13/4” Run Roader 38”
30-3355 Stock 2” Cycle Shack 40”
1986-2003
30-3361* Stock 13/4” Cycle Shack 40”
30-3352 Stock 13/4” Cycle Shack 40”
30-3355 Stock 2” Cycle Shack 40”
2004-06 Caution: These exhaust products are not legal for sale
or use in California on pollution controlled vehicles.
30-0075 Stock 13/4” Cycle Shack 40” These products are intended for the experienced rider
2007-up only for non-highway only.
30-3376 Stock 13/4” Cycle Shack 40”
*Note: With straight cut ends.
Note: 07-up models are fitted with oxygen sensors.
Limited Warranty. Exhaust Products distributed by Tedd Cycle Inc. are warrantied against defects in materi-
al and workmanship, which include fitting and finish quality at the time of installation only. Claims regarding
discoloration, peeling blistering or blued chrome will not be considered as defective material or workmanship
and cannot be returned as such as per manufacturers warranty.

882
Drag Pipes
30-0080

30-3011

30-0081

30-3012

30-0070

30-0069

30-0089

30-0879 Goose

XL
30-0342
30-3009
30-0385

1 3/4” Drag Pipe Sets are available with formed heatshields (as
noted) with slash cut or straight ends. 38” length. Pipes mount
by stock brackets. 2007-up style have oxygen sensor ports.
With Heatshield Without Heatshields
1986-99
30-3005 —
1986-2003 use with or without forward controls 2 1/4” Drag Pipe Set features built in mount tabs to bolt to
30-3013 30-3012 stock bracket. Chrome replacement bracket and baffle set
30-1111* 30-3011* available separately. Fits 1986-2003 XL models.
— 30-0879 VT No. Item Type
31-0768 (Bracket)
30-0342 Pipes Down 30-0050 31-0418
2004-06
30-1113 30-0070 30-0385 Pipes Side
— 30-0069 31-0418 Bracket
— 30-0080* 30-0050 Baffle Ring
2007-up Billet End Tips fit 1 3/4”
— 30-0081 30-0796 30-0797
straight cut drags.
— 30-0089*
1957-78, 1980-84 VT No. Finish
30-3006 30-3010 30-0796 Chrome
*Note: With straight ends 30-0797 Black

883
Goose Style Drags
30-3131

30-3372 Installed

30-3353

30-3353
Shot Guns
Goose Style Drags. Retro chopper styling in 13/4 diameter
and slash cut ends, 34” long on all models except VT No. 30-
3353 at 40”. Note: Order mount bracket as noted. Bracket not
required on stock type.
VT No. Mount Bkt. Year
30-3131 31-4052 1957-78/1980-84
30-3132 31-2102 1979 only
30-3353 Stock 1985-2003 883-1100-1200 29-0180 Installed
30-3372 Stock 2004-06 Shot Gun 1 /4” Drag Pipes Sets fits Rigid frames only and
3

requires bracket for mounting. Slash cut ends.


VT No. Year
29-0200
29-0179 1957-84
29-0180 1986-2003
UpSweeps

29-0157
Flame Heat
Shield
Installed
30-0118
Rigid Frame Evolution Sportster Shotgun Duals. 1 3/4” 29-0087
diameter slash cut drags for all 1986-03 Sportster when
Upswept Drag Pipe Header Set for 1957-03 XL models.
installed in a custom rigid frame. The front pipe is 60” long
Available with slash or straight cut ends and Rigid Swing Arm
and the rear is 40” long. Includes hanger bracket.
models.
VT No. 29-0200
VT No. Years Fits End
Blue Shield Exhaust Chrome Guard 29-0087 1957-85 Rigid Straight
Coating by Kreem, 1 is heat resistant 29-0084 1986-03 Rigid Straight
pint. coating for 29-0114 1957-85 Rigid Slash
VT No. 41-0163 exhaust pipes. 29-0157 1986-03 Rigid & SA Slash
Sold each. 29-0188 1986-03 Rigid Slash
VT No. 41-0161

884
A 30-0149
C
Universal
30-0373
Mufflers
B
30-0150
D

30-0148

30-0314
C 30-0348 30-0296 E 30-2105

30-3165
Slip On Chrome Mufflers steel baffled with 1 3/4” inlet.
VT No. Type Length Dia. Mt Type Baffle U/M
30-0149 A-Slash 16” 2 1/2” Stud N Ea
30-0148 B-Tapered 16 1/2” 2 1/4” Channel N Pair Chrome Straight Pipe Sets fit over 1 3/4”
30-0147 C-Baloney Slice 16 1/2” 2 1/2” Stud RMB Ea exhaust pipes.The 1 7/8” OD allows pipes
30-0332 C-Baloney Slice 16 1/2” 2 1/2” Channel RMB Ea to be cut down and still slide over pipes.
30-0348 C-Baloney Slice 16 1/2” 2 1/2” Channel RMB Pair 30” long.
30-0373 C-Baloney Slice 16 1/2 Channel RMB Pair
VT No. Type
30-0150* D-Shorty 12” 2 1/4” Stud RMB Ea
30-0296 E-Megaphone 19” 30-0314 Slash
30-2105 F-Megaphone Upsweep Channel RMB Pair 30-3165 Fish Tail
*Note: Fits 1 3/4” or 1 1/2” diameter.
Note: RMB=Removable Baffle
N=Non Removable

Replica Exhaust Pieces

XL
30-0193 30-0181 A

30-3200 B
30-0242

30-0212 C

30-3224
30-0795 Replica Set

Chrome Replica Header Sets. Muffler sold separately.


VT No. OEM Year Model
30-0193 65456-62 1957-78 XL
65491-62
30-3224 65454-57 1957-68 XL 2:1, 1 pc. K+ Early XLCH Mufflers have 2 3/8” body diameter, 1 3/4” inlet.
30-0242 65290-75 1975-78 XL With Cross Over VT No. # OEM Fits Type
30-0204 65415-75 Cross over Heatshield for Above, Black 30-0181 A 65231-52 1952-56 K-KH 22 1/2”L
Chrome Muffler End Clamp clamps muf- 30-3201 A 65231-58 1959-61 XLCH
flers to 1 3/4” pipes. Pair. 30-3200 B 65230-62 1962-64 XLCH w/Slash
VT No. 31-2103 30-0212 C 65230-65 1965-73 XLCH w/Taper
30-0795 D 65231-65A1965-70 XLCH Replica, Embossed
Stainless Exhaust Head Clamp. Stock type
30-3221 65281-77 1977-78 XLCR Left, Black
construction, sold in pairs. Replaces 65519-
30-3222 65286-77 1977-78 XLCR Right, Black
52. Fits 1952-71.
31-0301 65275-57 17/8” ID End Clamp
VT No. Item
31-0303 65412-75 1975-80 XL Cover Clamps
31-0226 Clamps
31-0231 65279-57 1952-59 Body Clamp
37-8684 Bolt Set
Exhaust Pipes and Mufflers Warranty Information
There is no warranty on exhaust pipes and mufflers with regard to any discoloration. Discoloration (blueing) is caused by tuning characteristics, cam timing, carburetor jetting, overheating, etc.,
and is not caused by defective manufacturing.This means, once exhaust pipes have been installed and started these pipes are considered used. If pipes are not to the dealer/customer sat-
isfaction, contact us immediately for a return authorization before starting your engine.Refunds and exchange are not available. Manufacturers will guarantee all sets of exhaust systems
against any kind of manufacturer’s defects.
885
1986-03 XL Exhaust

29-1185 Tapered

29-1186
“SS” Style
feature
2:1 Exhaust System fits XL model 1986-2003.
removable
VT No. 29-0145
baffles.
30-0591

29-1187
Turnout

30-0595

Cycle Shack Pipes are direct bolt all pipe sets for 883-1100-
1200 Sportster Evo models 1986-2003. Use stock floating 2-
hole flange and snap ring retainer from original pipes.
1986-03 Muffler Style 30-3354
29-1185 Tapered 30-0593
29-1186 “SS”
29-1187 Turnout
30-3352 Drag Pipes
30-3361 Drag Pipes with Straight Cut End
30-3353 Goose Drags
30-3354 Heatshield Set for Above
30-3355 2” Drags
Vance & Hines Dual Straight
Stagger Shots feature full
length/full coverage heat-
shields, 13/4” header pipes with Muffler Pipe Sets fit XL 1986-03.
21/4” bodies, removable baffles VT No. Style
and mounting hardware. 30-0591 Megaphone
30-0595 Tapered
30-0594 Cut Off
30-0593 SS
VT No. Fits 31-0418 Bracket
30-1515 1986-2003
30-1516 1999-03 883C and 1200C only
30-1525 2004-06

Chrome Stock XL Rear Exhaust Bracket. Fits 1980-2003 XL.


VT No. 31-0418

886
VT No. 29-0119
“SS” Style Muffler
Pipes features
57-80, 81-85 XL
removable baf-
fles. Exhaust
30-3123

VT No. 29-0117
Tapered Style

XLH-XLCH Turnout, Tapered, SS, and Shorty Muffler Pipes


fit Sportster models from 1957-85 except 1979. Feature 1 3/4”
head pipes. When used on 1980-85 models, use our brake
pedal stop. Mount bracket included with muffler pipe sets
only. Bracket must be purchased for drag pipe application sep-
arately. These high performance muffler pipes increase power
output and produce a deep, quiet sound. 29-0124 features XLR
VT No. 29-0118 radius front bends.
Turnout Mufflers
Drag Pipes Do Not Include Brackets, When Required
VT No. Style
29-0117 Tapered Muffler
29-0118 Turn Out Muffler
29-0119 “SS” Muffler
29-0124 XLR Shorty Muffler
30-3123 13/4” XLR Drags
VT No. 30-3131 30-3121 13/4” Drags 40”
13/4” Goose 30-3136 2” Drags 40”
Drags 34” 30-3131 13/4” Goose Drags 34”
31-4052 Bracket, Black
31-4057 Bracket, Chrome
30-0082 Heatshield Set

Brackets

XL
Brackets to fit Cycle
Shack Brand Pipes.
VT No. 30-3121 31-4057
13/4” Drags 40”
VT No. Mfg # Type
31-4052 BK-4 Cycle Shack PHD-112 series and
PHD-117 series muffler pipes &
PHD-110 & PHD-210 drag pipes for
Sportster produced with adjustable
channel mount
31-4057 BK-4 As Above, chrome
Black Support Tube to mount

1979 Only Pipes drag pipes or stock muffler sys-


tem for 1958-79 XL-XLH models.
Replaces 65316-65B.
VT No. 29-0113 1979 Only VT No.31-4029
Tapered Muffler Pipes

1979 Only Muffler Pipes.


VT No. Style
29-0113 Tapered Muffler Chrome Stock Rear Exhaust Bracket fits 1980-2003.
29-0115 “SS” Muffler VT No. 31-0418
29-0116 Shorty Muffler
Brake Pedal Stop required on 1980-85 XL models
30-3106 1 3/4” Drags with channels
when fitted with drag or custom pipe sets, to act as
30-3107 1 3/4” Drags
pedal stop which was originally welded on stock
30-3132 1 3/4” Goose Drags
header pipes have a combination mounting brack-
31-4052 Bracket, Black
et/brake pedal stop welded to stock header pipes.
31-4057 Bracket, Chrome
VT No. 31-2124
Note: Drag Pipes do not include brackets. VT No. 30-3107 and
Limited Warranty. Exhaust Products distributed by Tedd Cycle Inc. are warrantied against defects in materi-
30-3132 use VT No. 31-2101 mounting clamps. VT No. 30- al and workmanship, which include fitting and finish quality at the time of installation only. Claims regarding
discoloration, peeling blistering or blued chrome will not be considered as defective material or workmanship
3106 uses 31-9994 mounting bracket. and cannot be returned as such as per manufacturers warranty.

887
TM

2” Pipes 30-0987 Installed

30-0987

Radii Exhaust Sets feature the “Quad Finishing” which


includes triple dura nickel and chrome as the final finish. After
chrome plating, pipes are normalized and dried @ 572° F for
the final finish process.

2” Drag Pipe Set. 2007-up models require reinstallation of


oxygen sensors, or 30-0423 plug set. 1986-03 models require
purchase of 31-0897 bracket and 30-0423 plug set. Order baf- 30-0395
fle style as desired for required back pressure. Use 27-0617 Rinehart Exhaust Systems feature a unique header design
on 1986-03 models for rear male peg mounting. utilizing multi-bend radius technology a three step header pipe
VT No. Item that starts at 1 3/4” at the head increase to 1 7/8” and finish at
30-0987 2004-up 2”, permanently mounted 2 1/2” full length heatshields, remov-
30-0383 1986-03 able performance baffle and polished black anodized billet alu-
31-0897 1986-03 Bracket minum end caps.
31-1001 2004-up Bracket VT No. Years
30-0103 Baffles 30-0394 1986-03
30-0103
30-0423 Plug Set 30-0395 2004-06
Motorcycles modified with some aftermarket parts, accessories and performance engine parts may be restricted from use on public
roads and/or limited to closed courses. Please see United States E.P.A. and your respective state regulations.

Big Guns II 1986-up


2” Over and Under by Samson
30-0044 T 30-3309
30-0043 S

30-0045 U 30-0046 V
2” Over and Under Drag Pipes by
Samson.
VT No. Item
30-3309 Pipe Set
30-3274 Baffles
Samson Big Guns II feature 13/4” head pipes with 23/4” full cov-
erage heatshields. All Big Guns II come complete with mount-
ing bracket and hardware.
VT No. # Style Year
30-0406 F Cannons w/forward controls 2004-06
30-0043 S Classics 1986-03
30-0407 S As Above 2004-06
30-0044 T Long Cannons 1986-03
30-0045 U Street Sweepers 1986-03
30-0046 V Slasher 1986-03
30-0410 V As Above 2004-06
30-0411 W Rip Saws 2004-06 Limited Warranty. Exhaust Products distributed by Tedd Cycle Inc. are warrantied against defects in materi-
al and workmanship, which include fitting and finish quality at the time of installation only. Claims regarding
30-0050 Baffle Ring for Above discoloration, peeling blistering or blued chrome will not be considered as defective material or workmanship
and cannot be returned as such as per manufacturers warranty.

888
Exhaust

Vance and Hines Shortshots Staggered feature 1 3/4”


headpipes with 220° coverage heatshields and slash cut
Vance and Hines Side Shots feature power chamber design ends. Includes baffles and mounting hardware.
220° full length heatshield 2 1/2” header pipe and removable VT No. Year
baffles mounting hardware included. 30-1533 04-06
VT No. Year 30-1537 07-up
30-1528 04-06
30-1536 07-up

Big Guns 21/4”


XL 1986-06
VT No. 30-3414, PP VT No. 30-0275, JJ

XL
VT No. 30-3303, HH VT No. 30-0276, KK
Big Guns Exhaust System mounts using stock bracket unless noted. Drag pipes feature 13/4” head port end with 21/4” diameter
body.Heat shields sold separately. All pipes fit with XLC forward controls except 30-3303.
VT No. Fits # Style Heatshield
2 Pc Set
30-3303 1986-99 HH Classics 30-3307
30-0412 2004-2006 II As Above 30-3307
30-0275 1986-2003 JJ Street Sweeper 30-3307
30-0413 2004-2006 JJ As Above 30-3307
30-0276 1986-2003 KK Slasher 30-3307
30-0414 2004-2006 KK As Above 30-3307
30-3413 1986-2006 OO Rip Saw 30-3307
30-0415 2004-2006 OO As Above 30-3307
30-3414 1986-2003 PP Staggered Drags 30-3307
Samson “Caliber” Performance Header Sets. Each
30-3415 1986-2003 QQ Shortie 30-3307
set features a 4-stepped header pipe and correct pipe
30-0416 2004-2006 QQ As Above 30-3307
diameter to produce the very best power curves and
30-3416 1986-2003 RR Big Gun Classics 30-3307
all out performance. Every system has been exten-
*Note: 10” Baffle for all Big Guns Exhaust VT No. 30-3311.
sively tested to increase torque and horsepower.
Chrome and engraved end caps add the final touch to
2-Stage Torque Kit fit 2 1/4” ID the “caliber” header that has good looks. Rideable
exhaust pipes, reduces noise and power and unequaled sound. Fits 1986-03 Sportster.
increases back pressure. VT No. 30-0402
VT No. 30-0617 Limited Warranty. Exhaust Products distributed by Tedd Cycle Inc. are warrantied against defects in materi-
al and workmanship, which include fitting and finish quality at the time of installation only. Claims regarding
Warranty Note: All Samson Products are returned to the manufacturer for discoloration, peeling blistering or blued chrome will not be considered as defective material or workmanship
warranty exchange. and cannot be returned as such as per manufacturers warranty.

889
TM

Header
RadiiTM Curved Exhaust
Headers feature 2” diameter.
Note: For 2004-up models
order additional bracket sepa-
rately. 1957-85 Iron Heads
require fabrication of rear
bracket and will not work with
XLH (Side Mount) Oil Tank.
VT No. Years
30-0319 1957-85
30-0300 1986-06
31-0765 2004-07 Bracket
30-0300

31-0766
Installed

Rear Passenger Peg


Relocation Bracket Set fits
2004-up XL with 30-0300 pipe 30-0300 Pipes Shown on XLST
set. Black finish. Order chrome
footrest for support bracket sep-
arately.
VT No. 31-0766

30-0319

Chrome Passenger Peg


30-0319 Installed on Ironhead
Brackets fit 2004-up XL. Use
Models. Brackets must be fabricated
male style pegs. 30-0300 Installed with bracket location for installation.
VT No. 27-1564 shown!
Rinehart Racing Chrome Crossback 2 into 2
Exhaust System. The crossover three step header
design with 2 1/2” chrome torque and horsepower
across the RPM range. Crossback systems are avail-
able 220° full coverage heatshields that merge flush to
the muffler bodies, custom baffles (2” OD for engines
up to 96CI and 2 1/4” OD for large high performance
engines). All systems include two oxygen sensor parts.
2004-up XL
VT No. Style
30-1552 Flush Cut Style
30-1553 Staggered Style 30-1552
Installed

890
30-0239 Installed Slip On
Mufflers
TM

30-0240 30-0238

30-0239
30-0359 installed
on 2005 XL

30-0359

XL
30-0361

30-0326 Installed
RMB Baffles 30 Second Removal!
Torque Tube Set features improved baffling and 30-0361 Installed
back pressure for FX, XL and FXD Screamin’
Eagle Muffler sets. Slip-on Mufflers Sets. RMB Styles include
VT No. 30-0619 removable baffle set. One bolt for a quick
removal. Install with stock header pipes.
VT No. Style Year
The Baffle Set will replace RMB inserts in above sets. 30-0238 Tapered 80-03
30-0239 Slash 80-03
2004-up 2” Slip- 30-0240 Turnout 80-03
On Drag Pipe 30-0388 Turnout 80-03
Extensions fea- 30-0359 Slash 04-up (Side)
ture removable 30-0361 Slash 04-up (Down)
baffles and cross 30-0358 Turnout 04-up
30-0326
tube nipples to Note: Slash style includes RMB removable
connect to OE baffle set.
bracket. RMB
style.
VT No. 30-0326
Caution: These exhaust products are not legal for
sale or use in California on pollution controlled
vehicles. These products are intended for the
experienced rider only for non-highway only.

891
Universal Straight Heat Shields are
available for 13/4” or 21/4” pipes. Includes
mounting clamps. Sold individually.
For 2

892
31-9971 Chrome P
Clamps
include bolts.
Exhaust
31-9973
Exhaust Brackets are 1” wide x 1/8 thick
6” long strap
allows univer-
Clamps
for mounting goodies, pairs. sal type Chrome Muffler End
VT No. Type mounting, sold Clamps.
31-9971 3” Short in pairs. I.D.
31-9972 4 3/4” Long VT No. Size
31-9973 L Bend 1” x 3 3/4” 31-3947 1”
31-2115 31-2100 1 1/2” 31-0270
31-2101 1 3/4”
31-2121 1 3/4”, Black
31-2134 31-2102 2”
Chrome Exhaust Strap Brackets. 31-2119 2 1/4”
Straight strap 6” long, 3/8” holes. Offset 2”
31-2103
between 3/8” holes. Made from 1/8 steel.
VT No. Type of Bracket
31-2134 Straight 31-0301
31-2115 Offset

B
Chrome Muffler Hanger Clamps
A feature 3” long strap to mount muffler to VT No. Size I.D.
body to frame. 31-2108, 31-2109 and 31- 31-0270 1 5/8”, each
Chrome Brackets. Sold in pairs. 31-2132 1 3/4”
VT No. Note 4016 are stock short length.
VT No. I.D. VT No. I.D. 31-2103 1 7/8”
31-0676 With 3/8” holes (A) 31-9914 2”
31-0677 With 1/2” holes (B) 31-2105 1 7/8” 31-2109 3 1/4”
31-2106 2 1/2” 31-4016* 3 1/4” 31-0301 1 7/8” Chrome
31-2107 2 3/4” 31-1977 3 1/2” 31-0283 2 1/4” Narrow
31-2134 31-2099 2 7/8” 31-3945 3 7/8” Frame Mounting
31-2141 3” Clamp is 1” clamp for
31-2108 3” with tail mounting exhaust
Universal Chrome Straps are sold in pairs. pipes or footpegs. Sold
*Note: Stainless steel Replica type, 3 1/4”

XL
VT No. Length in pairs with hardware.
replaces 655293-58.
31-2133 3” VT No. Finish
Chrome Front
31-2134 6” 31-2131 Chrome
Pipe Clamp
31-2135 8” 31-0273 Black
replaces 65514-
Chrome Angle 58 for 1958-85
Bracket is 7” long. XL’ s.
VT No. 31-0783 VT No. 31-2104

Header Clamps
31-2110

2004-up Chrome Exhaust Flange Set


Super Manifold Clamps are stainless replaces 65184-02. Stainless Exhaust Head Clamp. Stock
steel aircraft clamps. Designed with a heat VT No. 30-0368
type construction for 1952-85 sold in pairs.
treated ‘T’ bolt and self-locking nut. Fits
B VT No. Item
1957-85.
A 31-0226 Clamps
VT No. 31-2110
37-8684 Bolts
31-4038
Chrome Allen Type Exhaust Clamps
feature a unique design which allows the
bolt to be nearer the exhaust pipe for posi-
tive clamping strength which permits easy
access with hex wrench. Available in wide
1957-84 Chrome Allen Exhaust Clamps or extra wide. Fit 1957-85. OE Type Muffler End Clamp fits 2004-
with allen cap screws securing 2 barrel VT No. Item up XL models with slip on muffler sets.
swivels. 31-2112 (A) Standard Wide VT No 31-0990
VT No. 31-4038 31-3942 (B) Extra wide
893
Exhaust 15-1285
Stainless Steel Taper
Valve Kit includes 2
pure stainless extruded
Repair sleeves to fit between
pipe and exhaust port,
1986-up to aid in back pressure
Exhaust when drag pipes are
Gasket Set used. Kit includes solid copper machined
includes 2 exhaust seals which will not restrict flow.
snap rings. VT No. 30-0312
VT No.
15-0451
15-1274

Exhaust Port Gasket Kit includes two


stainless steel knitted gaskets, two snap
rings and four heavy duty flange nuts. Fits 30-0113
all 1985-up Twins.
30-0355
VT No Brand
15-1285 Radii
15-1274 James
Exhaust Flange Kit fit 1986-up Sportster
models, replacing 65328-83. Pair includes A 30-0372
30-0104
65325-83 snap rings & mesh gaskets.
VT No. Item U/M
30-0205 Kit Ea
12-0942 Snap Ring 10 Stainless Exhaust Taper Valves fit into
15-0227 Gasket 2 exhaust between pipe & head to put back
30-0102
15-0732 Gasket 10 the low end torque which is lost when
15-0451 Gasket & Snap Ring Kit Kit B large diameter or straight pipes are used.
12-1187 Exhaust Stud, 16715-83 5 30-0217 C Fit Evo with factory or aftermarket pipes,
30-0257 Chrome Flange Only 2 pair.
VT No. Type
Pipe Baffles fit inside straight pipes, sold 30-0113 Machined
in pairs. Note: Baffle size denotes size of 30-0355 Extruded
pipe into which it fits.
VT No. # Size Length
Exhaust Stud Kit includes 4 studs and 4 30-0101 B 1 1/2” 4”
stainless flanged nuts. Fits 1986-up 30-0102 B 1 3/4” 4”
Sportster. 30-0103 B 2” 4”
VT No. Item 30-0216 C 1 3/4” 8”
12-2125 Kit 30-0217 C 2” 8”
12-1187 Studs Only 30-0104* A 2 3/8” 6”
30-0372 2 1/4 4 1/2”
Solid Copper Exhaust
*Note: Fits Cycle Shack SS pipes, sold
Gaskets fit Evo models.
each.
VT No. 15-0777
Stainless Steel Taper Valve Exhaust Kit
fit into the header at the flange area to
compensate for exhaust velocity when
large diameter pipes installed. Fits Evo
and XL models 1986-up with large O.D.
aftermarket pipes. Kit includes 2 valves
with gaskets.
VT No. 30-0119
37-8900
Exhaust Port
Gasket of knitted
stainless steel.
Replaces 65324-83
on Evo engines.
Evo Exhaust Kit includes 4 chrome cap VT No. Type Qty
nuts, 4 washers and 2 mesh gaskets. For 15-0227 Tapered 2
1984-up 883-1100-1200 1340 model 15-0267 Mesh Gasket 5
Evolution. 15-0712 Tapered, James 5
VT No. Type 15-0732 Tapered 10
37-8900 V-Twin
15-0726 James

894
1982-03
Chrome 1986-2003 XL Billet Top Motor Motor Mounts for
Mount accepts coil bracket, horn.
VT No. 31-0713 XLH
31-0591 31-0629

31-0410 9967-4

Chrome Top Motor Mount for 1986-2003.


Chrome Top Front Mount replaces 16214-86, 1986-2003 Evo VT No. Year OEM
XL 883-1100-1200 models. 31-0591 1986-94 16278-86A
VT No. Item 31-0629 1995-03 16278-95B
31-0410 Mount 42-0027 1986-94 Top Center Mt Cover
9967-4 Bolt Kit 31-2137
Chrome Motor Mounts for Late 1984-2003
Evo XL.
VT No. Item
31-2137 Front Mount Set
8870-21 Acorn Lower Motor Mount Bolt Set
Chrome Teardrop 9772-22 Allen As Above
Coil Cover fits top
motor mounts with 2 1986-03 Bolt Sets
holes such as 31- 8871-13 Acorn Center
0664. Includes key 9771-8 Allen Center
switch hole. 9773-8 Acorn, Cylinder Head
VT No. 42-0926 9793-9 Allen, Cylinder Head
Chrome Finned Coil

XL
Cover fits coils on top
motor mount, as on
FXR or custom appli-
cations.
VT No. 42-0962

2004-up
31-0888 2004-up XL Horn Mount Bracket
replaces 69135-04.
VT No. 31-0299
31-0882 31-0887
31-0715

Chrome Allen Bolt Set fits 2004-up motor mounts.


VT No. 2228-16
31-0863
31-0884

31-0862 31-0885 Motor Mounts for 2004-up.


31-0715 Mount 31-0884 Rear Mount
31-0881
31-0863 Tie Rod 31-0885 Front Mount
31-0862 Center Mount 31-0886 Locktab
31-0881 Front Iso 31-0887 Front Iso
31-0882 Rear Iso 31-0888 Front Mount Bolt
31-0886 31-0883 Pivot

895
Mounts for 31-0116

1957-84 XL-XLCH
31-0113 31-0114 1957-77 Chrome Top 31-0115
Motor Mount accepts
molded coil. Available Top Motor Mount Kits for 1957-76 Sportster in chrome.
with or without hole to VT No. Type
mount a universal key 31-0115 2 pc
switch. 31-0116 3 pc
VT No. Type 37-0847 Allen Bolts
31-0113 Key Hole 37-0867 Chrome Hex Bolt Set
31-0114 No Key Hole 31-0117 4 Piece Top Motor Mount Kit replaces
the following 69129-72 zinc, 16250-57
31-0120
chrome, 16266-76 zinc, 16265-76
chrome. Fits 1977-81.

31-3978 VT No. Item


Chrome Front Lower Motor Mount Plates. 31-0117 4pc Kit
VT No. Years Item 37-0848 Allen Bolt Set
31-0120 1952-81 37-0866 Chrome Hex Bolt Set
31-3978* 1982-E84 37-0450 Stud Set (Front Head)
40-0301** 1982-E84
31-0135
7141-18 1952-84 Acorn Bolt Kit
*Note: Does not have oil filter provision. 31-0136
**Note: Includes oil filter.
7141-18 9798-20 37-0450 31-0242

Top Mounts fit 1979-81.


VT No. Item
31-0135 Upper Front
31-0136 Cylinder Head to Bracket
Front Lower Motor Mount Bolt Kits fits 1957-84. 31-0242 1982-85 XL Upper Front Motor Mt
VT No. Type 37-0450 1979-85 Stud
7141-18 Acorn, Stock with Spacer and Washer 31-0137 31-0138
7408-10 Extra length for forward pegs, Acorn, Complete
Does not include spacers
9797-20 Allen Type, Complete
9798-20 Stock Hex Type, Chrome, Complete
9799-20 Stock Hex Type, Cadmium, Complete
Top Motor Mounts fits 1957-76.
37-9207 Stock Hex, Chrome, Bolts only
VT No. OEM Item
37-9086 Spacer Set, Chrome
31-0138 16250-57 Cylinder Head
37-9158 5 Locating Washers
31-0137 16251-58 Cylinder Head to Frame
37-0846 Extra Long 8.5” bolts
XL Rear Motor Mount
Cast Replacement, top 2
G
bolt style. Bolt kits include
studs.

31-0111 31-0224 H
VT No. OEM Years
31-0111 16203-67 1967-81 XLH, 1970-81 XLCH
Ignition & Horn Brackets are chrome except noted.
31-0224 16203-82A 1982-90 XLH
VT No. # OEM Years Type
31-0277 As Above OE
31-0133 A 69041-73 1973-85 Horn Bumper, Black
37-0577 Bolt Kit 1954-81
31-0134 B 69117-71A 1971-85 Horn Mount, Zinc
37-0578 Bolt Kit 1982-90
31-0122 C 69129-72A 1972-85 Upper Horn & Choke
Rear Engine Case Studs. Set of 3.
42-0330 D 71510-72A 1972-87 Switch Cover
VT No. OEM Years
42-0733 E 71510-88 1988-up XL Switch Cover
12-1151 24817-52 1952-81
28-2247 F 69125-65 1965-up Iso Mount
12-1150 24825-82 1982-90
12-0550 G 69149-65 Nut, 10 pack
31-0129 H 69117-65 1965-70 Mount, Zinc

896
V-TechTM Single Fire Coil
gives 1 spark for each
cylinder as fired and will
Coils
mount to stock bracket 32-0511 32-7573 32-0743
and accept stock coil
cover.
32-0467 32-0474
VT No. Finish
32-0467 Black
32-0474 Chrome
Volt Tech Stock Coils are factory quali-
ty to fit stock brackets. Volt Tech Black Molded Coil features black late shape with
VT No. OEM Years bobbin type windings. 32-0511 features side terminals for 1983-
32-0711 — Pre1965 99.
6Volt VT No. OEM Year
32-0128 31609-65A 1965-79 32-7572 — 1965-79
32-0129 31609-80 1980-83 32-7573 — 1980-82
Note: VT No. 32-0129 for electronic igni- 32-0511 31614-83A 1983-99
tion, top terminal mounting. 32-0743 31655-99 2000-06
Chrome Stock Style Coils bolt to origi- 32-0585 31656-07A 2007-up 32-0585
nal brackets for exact fit. 31-0758 31740-04 Mount Strip, 2004-up
VT No. OEM Year 12-0586 7638 All Coil Stud Nut
32-0513 31609-65A 1965-79 32-0712 32-0709
32-0514 31609-80 1980-83
32-0512 31614-83 1984-99
Blue Streak 45,000 Volt Coils
provide more spark and energy
than stock coil and the higher
voltage eliminates spark deterio- Andrews Coils. Black coil fits through 1980 with point type
ration at peak RPM. ignition sets. Rust colored coils are for 1981 and later with elec-
32-0171 32-0172 tronic ignition systems. Both coils produce more voltage than
VT No. Years Type Ohms stock coils.
32-0171 1980-99 Electronic Ignition 2.7 VT No. Color Ohms Years

XL
32-0172 1965-79 Point Ignition 4.6 32-0709 Black 4.8 Pre1980
31-0321 32-0712 Red 2.8 1985-99

Coils
Accel H.V. Super Coil. High perform-
31-0131 31-0758 ance bolt on for points or electronic
Chrome Coil Mount Bracket Kit ignition systems. High-tech molding for
VT No. Year exact fit on 1965-99.
31-0131 1971-94 VT No. Ignition Ohm
31-0321 1995-up 32-7771 Points 4.7
31-0758 2000-up 32-7800 As Above Chrome
32-7772 Electronic 2.3
42-1004 42-0839
32-7801 As Above Chrome
Accel Single Fire Super Coil features
ultra fast coil rise time with voltage output
45% higher than stock and 3.0 ohms of pri-
mary resistance. Mounts to stock coil brack-
et and fits under stock coil covers. Fits all
42-0039 Twins except TC-88.
42-0418
VT No. Finish
32-0090 Yellow
32-7802 Chrome
Accel Power Pulse Coil provides longer
Chrome Coil Cover. spark duration with a greater KV rating and
VT No. Fits faster rise time than stock coil. Molded in
42-1004 2004-2006 bright yellow epoxy. 12 volt Twins. 1965-83.
42-0839 1983-2003 VT No. 32-0130
42-0039 1985-2003
42-0418 1971-78
Coil Mount Studs replace 64611-55, 64612-55 models, pairs.
Fits 1955-67 XLH.
VT No. 37-9156
897
Tune Up Kits
32-1115
32-0116

V-Twin Tune-Up Kits include plugs, points and condenser. Also


available as points and condenser kit only. Feature Accel plugs.
W/Plugs W/O Plugs Years Fits
32-1114 32-0114 1957-70 XLH
32-1115 32-0115 1970-74 XLH
32-1116 32-0116 1958-69 XLCH Mag
32-1117 32-0115 1975-78 XL
Accel Performance Tune-
Ups Kits include replacement
spark plugs, matched crown
contact points, condenser,
gap settings and point cam
lube. Kits available with or without spark plugs. Magneto Replacements fit Fairbanks Morse and most after-
W/Plugs W/O Plugs Fits market units. Covers include gasket and screws.
32-0100 32-0109 1957-69 XLCH w/magneto VT No. # OEM Item
32-0101 32-0107 1957-70 XLH, 1969 XLCH 15-0149 A 29550-55 Gasket
32-0102 32-0106 1970-78 XL 32-0644 B — Clear Cover
32-0156 Blue Streak Premium Parts for 32-0645 B 29530-55A Black Cover
1970-78 Twins 32-0716 8 Tw[(B)-677.5(29530-55A)-1942.3(Blac)19.7(k Co)14.8(v)24.8(e).2(r)]T
VT No. OEM Item
32-0156 32661-70 Points
32-0157 32-0157 32726-30A Condenser
32-0117

32-0118
Point Sets. Pack of 5. Dyna Ignition Booster for single
VT No. OEM Model U/M point systems only transforms incon-
32-0117 30605-48 1957-70 XLH, 1970 XLCH 5 pk sistent electrical surges into controlled
32-0118 32661-70 1970-E78 XLH-XLCH 5 pk bursts of energy to the coil, power is
32-0119 29533-55A 1958-69 XLCH Magneto Each not wasted.
Condensers. VT No. 32-7787
VT No. OEM Year/Model
32-0121 32726-30A 1957-70 XLH, 1970 XLCH
, 1971-E78 XLH-XLCH, 5 pk
32-0122 29534-55A 1958-69 XLCH Magneto

Spark Plug Covers


Lightning Bug Spark Plug Ends are neon Sparkies are chrome plated die cast
gas filled, glow as strobe lights.Fit plugs covers to fit perfectly on a spark hex
with screw terminal fittings only, pair. for Evo XL 883-1200 models, pair.
VT No. Color VT No. 37-8953
32-1552 Blue
32-1551 Red Chrome SparkiesTM slip over spark
plugs, pairs.
37-9062
VT No. Type
42-0811 PreEvo XL
42-0812 1985-up Evo XL
1986-up Head Bolt
& Spark Plug
Spark Plug Wire Clamp Set . Covers are die cast
VT No. Size Finish and chrome plated to
37-2911 Installed 37-9062 7mm Chrome cover entire head bolt
37-9072 7mm Alloy area and spark plug
37-2911 8mm Chrome base. Held in place by rubber boots on spark plug wires. Fits
37-2912 8mm Alloy 883-1200 XL models.
VT No. 42-0741
898
Spark Plug
Champion Spark Plug Application Chart
Available in Copper Plus style.
Copper Plus Copper Plus
Engine Fits HD# Gap Champion Qty VT No.
1200 V2 1988-up XL 6R12 .040 RA8HC 4 32-7547
1100 V2 1985-87 XL 6R12 .040 RA8HC 4 32-7547
883 V2 1985-up XL 6R12 .040 RA8HC 4 32-7547
1000 1979-85 XL 4-RS .040 RL82YC 4 32-7545
1972-78 XL 4 .030 H8C 4 32-7544
1972-78 XL 4 .030 H10C 4 32-8073**
900 1957-71 XL 4 .030 H8C 4 32-7544
1957-71 XL 4 .030 H10C 4 32-8073**
*Note: RN13LYC may also be used
**Note: One heat range hotter than stock replacement plug

Accel Spark Plugs are available in U-Groove or Platinum type. U-Groove features a U-shaped
electrode, sintered alumina insulator and a copper/nickel alloy electrode. Platinum type features a
Platinum tip electrode and a pure copper center electrode.
Engine Fits Pk No. Gap Plug U-Groove Platinum
883-1200 1985-up XL 2418 .040 882 32-0149 32-9245
900-1000 1979-85 XL 2413 .040 453 32-0147 32-9243
1972-78 XL 2402 .030 166 32-0142 32-9236
1972-78 XL 2402A .030 168 32-0155* —
1957-71 XL 2402 .030 166 32-0142 32-9236
1957-71 XL 2402A .030 168 32-0155* —
*Note: Heat range warmer than the stock kit listed.

Bosch Spark Plugs sold in pairs. Available in Super and Silver type.
Super: Copper core, nickel, plated electrode and polled threads.
Silver: Hard silver center electrode, extended service life.
Engine Fits HD# Super Silver
1200 V2 1988-up XL 6R12 — 32-1223

XL
1100 V2 1985-87 XL 6R12 — 32-1223
883 V2 1985-up XL 6R12 — 32-1223
1000 1979-85 XL 4-RS 32-1224 —
1972-78 XL
900 1957-71 XL 4-RS 32-1224 —

Factory Spark Plugs. Most have copper


coated electrodes for foul resistance. Sold
in pairs.
VT No. OEM Mfg# Fits
32-8901 31629-78 4R 54-85 KH-XL
32-8903 32301-80 4R5 1971-85 XL
32-8904 32303-47A 3 1954-78 KH-XL
32-8909 32317-86A 6R12 1986-up XL
32-8910
Split Fire Spark Plugs incorporate a patented Split -V
Electrode which creates an aggressive flame kernel for
improved combustion efficiency. Pairs. Noted as for Stock (S) or
Slightly Modified (SM) or High Performance (HP). Split Fire3®
32-8901 features three platinum surfaces and a fine wire tip that requires
less voltage to fire.
Heat
Splitfire3 Standard Range Fits
Autolite Platinum Plugs. 32-8928 32-8910 Standard 1986-up Evo XL 883-
VT No. Autolite# Year Model U/M 1100-1200, S, SM
32-9232 AP4164DP2 1986-up V-2 Evo Pair — 32-8911 Cold 1986-up Evo XL 883-1
Autolite Spark Plugs, Standard. 100-1200, HP
VT No. Auto# H-D# Fits — 32-8912 Standard 1975-85 XL 1000 except
32-9293 4316 4 1954-79 Hotter Plug 10 XR 1000 S, SM
32-9294 4123 4R5 1980-85 10 32-8917 32-8914 Cold 1983-84 XR 1000, HP
32-9295 4164 6R12 1986-up Evo XL’s 10 — 32-8924 Standard 1954-74 XL
900/1000, S, SM
899
Wire Sets
32-2034

32-2024
32-2064

Sumax 10.4 mm Thunder Volt 50 Black Wire Sets feature a


ferrite spiral wound coated core that is a blend of copper/nick-
el alloy bonded by a conductive acrylic latex cover. This
process is designed to reinforce and assist in holding core
32-2004 resistance to 50 ohms. The fat 10.4 mm (.409”) wires also fea-
32-2044 ture three layers of pure zimplex silicone, 600 degrees of heat
protection, 102,000 volts dielectric strength with a tightly
8 mm woven heat treated fiberglass braid and black pro boots bond-
ed to the black with gold lettering wires.
Sumax by Taylor Colored 8 mm Plug Wires are pre-cut and VT No. Fits
have the plug/coil boots and terminals already installed. 32-0033 1986-2003 XL
Designed for electronic ignition, but work great on point types. 32-2032 2004-up XL
Color 1986-03 2004-up 32-5608 24” Universal (2 pc) with 90° boots
Red 32-7233 32-2024 Splitfire Dual Mag Black 7mm Wire Sets
Purple — 32-2034 incorporates two premium magnetic sup-
Blue — 32-2064 pression core conductors, which are protect-
Black 32-7033 32-2004 ed by a layer of braided fiberglass and a
Yellow — 32-2044 100% pure silicone outer jacket.
Universal 8mm Pro Spark Plug Kits feature VT No. Fits
24” wire leads with either 90° or 180° molded 32-2086 1985-98
plug boots and straight coil boots with brass ter- 32-2945 Universal 48” length with
minals. Wires feature the Spiro-Pro design spark plug boot at each end
which provides 10 times the firepower of carbon core wires
and heat protection to 600F. Works with electronic or points
style ignition. All wires have a resistance factor of 350 ohm/ft. Blue Streak Wire Sets
Great for magnetos, distributors or dual plug heads. Blue Streak XXX
90° Kits Color Silicone 8mm Wire
32-6081 Black Sets offer maximum
32-6181 White RFI suppression.
32-6281 Red Copper core wire
32-0250
32-6481 Yellow sets are for point
32-6681 Blue type ignition sys-
32-6381 Purple tems only and fea-
32-6085 Black (180° Kit) ture a copper core
42” Accel 8.8 Wire Sets have the ends terminated with a 90° wire to allow for spe-
or a variangle boot and comes with a hardware kit which 8 mm cial improved electri-
includes terminals, boots and instructions. cal conductivity and
Variangle mechanical strength. All wire sets are supplied with electrical
VT No. Color Type boots and OEM style terminals that lock onto the spark plug.
32-9248 Black Suppression Copper Core Sets
32-9252 Yellow Suppression VT No. Year Model
32-9253 Yellow Copper 32-0250 1958-69 XL/XLCH w/Magneto
90° 32-0251 1971-78 XLH/XLCH
32-9250 Black Suppression VT No. XXX Silicon Sets Replaces
32-9254 Yellow Suppression 32-0253 Universal Application Self Make Kit 32095-98
32-7536 Yellow Copper 32-0257 1986-up XL 32092-98
Universal 7 mm Wire Sets are 40” long with double 90° spark 32-0261 1998-up 4 Plug XL 1200S 32054-98
boots. Simply cut to the desired length and install coil terminal
Accel 8.8mm Custom-Fit Ignition Wire Sets are available in 300+
clips supplied. Available in copper or suppression core.
or custom fit.
VT No. Color Type
300+ Custom Fit
32-0647 Yellow Suppression
Black Yellow Black Year Model
32-0648 Yellow Copper
32-9101 32-0656 32-8044 L1979-85 XL, XLCH-XLX,
32-0650 Orange Copper
L1979-82 XLS
32-0651 Black Suppression 32-0648 32-9101 32-0655 32-8046 1971-E78 XLH-XLCH
32-0696 Black Copper
32-9102 32-0659 32-8047 1958-69 XL-XLCH w/ Magneto
Stainless Braided Wire Sets.
32-9105 32-7535 32-8050 1986-up All XL’s
VT No, Fits 32-0696
8mm V-Twin Wire Set
32-0663 65-85 XL
— 32-0661 — 1971-83 XL-XLCH
32-0664 65-70 XL Mag

900
Advance Units
Blue Streak Sifton “Tuneable”
Ignition Advance Assembly
includes stainless advance base,
32-0136 points plate with “Blue Streak”
32-7773 points and condenser with hard-
Points ware and 3 pairs of color coated
Conversion Kit. springs which allow full advance
Both brands at 1400, 2000 and 2600 RPM
include everything depending on which spring is
necessary for selected.
32-0150 direct replacement VT No. 32-0713
on 1971-78
Sportsters or for converting late model electronic-type back to
points. Accel type available with mircochip points, which will Mallory Ignition Plate fits all 1971-
require a domed shaped points cover such as VT No. 42-0299 78 XL models.
to accommodate taller points. The V-Twin unit includes stock VT No. 32-5129
style points & condenser and is available with stock needle
32-0549 Points Plate Assembly available
bearing weights.
as stock point and condenser
VT No. Item Type
replacement or Accel Super plate
32-7773 Accel Microchip Stock
with micro chip condenser and 32
32-0136 V-Twin Points Stock
oz. spring points. Both for 1970-
32-0150 V-Twin/Points Needle
78.
32-0168
VT No. OEM Item
32-0549 32577-70 Point Plate Assembly
32-0042 32618-70A Mount Plate Only
37-8809 1047 Point Mount Plate Screws and
Stainless Advance Unit features stainless base, heat treated 7115, 6189W Washer Assortment
weights & cam center screw for 1970-up mechanical advance 13-9247 13-9246 13-0121
ignition.
VT No. Item Brand

XL
32-0178 Set Sifton 1970-up Advance Weight Springs.
32-0168 Set V-Tech VT No. Fits
32-0055 Bolt Only VT 13-9247 Severe Duty Advance Weight Springs for all
Advance Units feature heat Hi-compression and heavily modified engines.
32-0055 treated weights . Order center Also useful for applications experiencing
bolt separately. detonation (pinging) or very erratic idle, pair
VT No. Type 13-9246 Heavy Advance Weight Springs for slightly
32-7510 With steel base modified stock, low compression or mild stroker
32-0055 Center bolt application, helps cure minor idle problems, pr
32-7510 13-0121 Original type replacement. Uses premium
grade spring steel, 10 pk
Competition Advance Unit features
32-9220 32-9220
machined stainless steel shaft and
plate, metallic coated weights and
special wound springs for exact
advance. Replaces 32505-78A for
1970-up, mechanical advance appli-
cations. Center screw included. 32-9261
VT No. Item Brand Tuneable Advance Unit features stainless base, heat treated
32-9037 Competition Unit Rivera weights cam bolt and 3 different color coded spring sets which
32-9223 Rebuild Rivera allows full advance at 1400, 2000, and 2600 RPM depending
32-9220 Complete with tuneable springs V-Twin on which springs are selected. Can be used with all ignitions,
Points Plate Screws. points, single or dual fire types which utilize an advance unit.
VT No. Year Type Springs also available separately.
32-0049 1982-up Steel VT No. Type Item
32-0760 1982-up Stainless 32-9220 Stock Kit
32-0051 1970-81 Steel 32-9261 Needle Bearing Kit
Automatic Advance Rebuild Kit 32-7510 Stock Base Only Base
includes 2 of the following: springs, 32-0055 Bolt
weights, and 4 roll pins. For all
1970-78 Twins.
VT No. 32-0140
901
Ignition 42-0084 42-0299

and Points 42-0090 42-0106 42-0087 42-0088

Covers
for XL
42-0662 42-0638 42-0960 42-6100 42-0077 42-0035
Chrome Points Covers for 1971-2003 vertical Chrome Spinner Points Covers feature
42-0162
application and horizontal for 2004-up use. iron cross design that spins when engine
VT No. Style Year Finish/Type is running. Can only be used with
42-0090 Live to Ride 1971-2003 Chrome mechanical type advance assembly. As
42-0106 Live to Ride 2004-up Chrome a drive shaft bolts to the camshaft and
42-0087 Live to Ride 1971-2003 Gold turns
42-0088 Live to Ride 2004-up Gold VT No. 42-0162
42-0035 V-Tech 1971-2003 Both
42-0299 Domed 1971-2003 All, 2-Hole
42-0662 Flat 1971-2003 Chrome 7106-1 7500-2 7501-2
42-0638 Finned 1971-2003 Chrome B
8764-2 Screws 1970-78 Allens A
8765-2 Screws 1978-up Allens
8402-2 Screws 1978-up Chrome Acorns Timing Plugs. Note Stock is 5/8” x 18 thread, Oversize (O.S.) is
37-9082 Screws 1970-78 SS, 25 pack 11
/16” x 16.
37-9083 Screws 1979-up SS, 25 pack A. Acorn style plug fits all models Sportster timing plug holes
37-9216 Screws 1979-up Tapered, 25 pack and oil tanks.
2219-2 Torx 2004-up VT No.7106-1
Chrome Skull Design Point Cover. B. Acorn style plug with oversize thread and one tap for
42-0084 1971-93 rethreading stripped out timing hole. Fits all timing holes.
42-0081 2004-up VT No. Type
Chrome Maltese Cross Points Cover. 7500-2 Plug and Tap (O.S.)
42-0960 Flat 2-Hole 7501-1 Plug Only (O.S.)
42-6100 Raised 2-Hole 9407-1 11/16”-16 Tap (O.S.)
Points Cover Gaskets. C. Stock Type Timing Plug for
VT No. Year C
1936-69 in chrome, cadmium or
15-1032 1970-79 parkerized finish.
15-1033 1980-up VT No. Finish
8114-1 Chrome
Flame Points Cover fits 1971-up 8115-1 Cadmium
XL. 9404-1 Cadmium (O.S.)
VT No. Years D 9304-1 Chrome (O.S.)
42-0943 1971-03 D. Functional and custom
42-0065 2004-up design plug fits all Sportster tim-
Flame Points Cover fits 1971-up XL ing plug holes and oil tanks.
models. 8610-1 Chrome
VT No. 42-0251 8611-1 Cadmium
8612-1 Black oxide
E. Allen style plug use on all
E 1970-up replaces 720.
Smoothie Hidden Points Cover 9402-1 Chrome
Kit features an inner mount sys- 9403-1 Cadmium
tem in which the outer cover 37-9206 Chrome by GW
screws on. No visible mount 9960-1 Chrome (O.S.)
screws. Fits 1971-02. 16-0829
VT No. 42-0956
Chrome Billet Flying 16-1731 16-0160
Wheel Point Cover. Clear Timing Plugs available long optically clear type or short
VT No. Years standard version with or without the internal hex.
42-0077 1971-2003 VT No. Item
42-0078 2004-up 16-1731 Long Type
16-0829 Hex Type
16-0099 Standard, 10 pack
42-0077 42-0078 16-0160 Standard, each
902
Ignition

Dyna 2000 Digital Ignition Systems. Systems include Dyna


2000 HD-1 Ignition Module and a matched Dyna Twin Fire Coil
for each application.
VT No. # Fits
32-0802 SFK-3 1994-up XL
32-0804 SFK-1 Pre 1994 XL
Daytona Twin Tec Internal Ignition Kit 32-9118 Programming Software for 32-0802
for 1998-up Sportster models (except 32-9117 Programming Software for 32-0804
1200S). Kit includes matching Deutsch
plug and harness for single fire conver-
sion, coil and spark plug wire set. 32-9151
VT No. 32-3016

Twin Tec Internal Ignition for 1970-99


Models. Two advance curve families with
adjustable advance slope accommodate
stock to highly modified engines. Digitally
Dyna 2000i Digital Ignition available as a module only or
set RPM Limit (100 RPM Steps).
complete kits that include correct coil as listed. Features
Selectable single or dual fire mode. Coil
include single or dual fire operation,8 advance curves, built in
outputs protected against short circuits.
tach driver, adjustable RPM limit from 6000 to 7500 and easy
Optional PC link cable and software for
static timing with built in timing indicator. Fits all 1970-98 carbu-
programming custom advance curve
reted models and requires 1983-up sensor cup for 1982 and
VT No. 32-1005
earlier applications. Advanced Programming Software allows
Daytona Twin Tec External
mechanic or tuner the ability to fine tune 2000i ignition but
Ignition Kits include module, coil
requires adapter harness.

XL
and spark plug wire set.
VT No. Item
VT No. Fits
32-9151 Kit Single Plug/Single Fire with DC3-1
32-3017 1990-93 Sportster
32-9152 Kit Dual Plug/Single Fire with DC1-1
32-3018 1994-99 Sportster
32-9153 Kit Dual Plug/Dual Fire with DC2-1
32-9155 Kit Single Plug/Single Fire with DC6-5 miniature coil
32-9159 Module Only
Daytona Twin Tec Internal
32-9087 Sensor Cup
Ignition Kit for 1971-97
32-9052 Cup Screw, 10 pk
Sportster models. Kit includes
32-9120 Advanced Programming Software for Above Ignitions
ignition, coil and spark plug
32-9121 Software Adapter Harness for Above Ignitions
wire set.
VT No. 32-3015 B

32-0525
Sensor Cup Kit A
includes special screw 32-9285
to fit all “Sensor” type 32-9264
ignition kits. Dyna Twin Fire Ignition Coils are designed to work with Dyna
VT No. 32-0559 2000 HD-I ignition modules. Twin fire coils are slightly larger
than stock coils, fit the stock mounting bracket. Twin fire coils
can be used with any electric advance ignition system that
Performance Ignition Modules for up 6800 RPM. incorporates dwell control except Dyna DS6-2 or similar type
VT No. OEM Fits Note ignitions.
32-8007 32420-87A 1988-93 Evo XL 1-2 VT No. Dyna Ohms/Type
32-9327 32597-96 1988-93 XL 2 32-9285 DC6-5 3 (A)Twin Fire II Miniature Dual Output
32-0525 32978-98A 1998-up XL 1200 Towers, Replaces DC6-3
32-0526 32979-98 A 1998-2003 883 32-9264 DC6-4 3 (B) Four output towers
32-9014 32408-90 Pre1990 Harness Fits Dual Spark Plug
32-9014
Note 1: 1986-90 XL-883 models reworked to 1200cc Dyna Application
require module 32420-87A, 1986-87 XL-1100 models DC6-5 All FXR-FXST and Dyna models
reworked to 1200cc require module OEM 32429-86. DC6-4 Dual Spark Plug Head Application
Note 2: Use 32-9014 harness to install ignition module on all pre-90 models.

903
Ignition
32-0801

32-9020

Ignition Sensor Plate Assembly.


VT No. OEM Fits
32-9020 32400-80A 1980-94 XL
Dyna S Performance Ignition Systems.
32-0519 32400-94 1995-97 XL
Available in dual or single fire for street appli-
32-0508 32466-98 1998-up XL Std, Hugger 883
cations only. Each kit includes sensor plate
32-0507 32465-98 1998-up XL 1200 Custom
assembly and correct coil for each applica-
Dyna ‘S’ Hi-Performance
tion. Single plug only. 1980-up applications
Ignition System is com-
require 32-7510 advance mechanism.
pletely self contained, fits
VT No. # Type
behind ignition cover,
32-0800 DSK-6-2 Single Fire
uses magnetic rotor with
32-0801 SDK-6-1 Dual Fire
the original spark
Dyna 2000 TC for 2004-07 advancer so factory
Sportster models. Features advance curve is main-
programmable advance tained. Improves perform-
curves, rev. limiter, LED diag- ance, extends spark plug life, eliminates points and condensers.
nostic lam for static timing, Great for dual plugged heads, on 1980-up use advance mecha-
plugs into stock harness and nism VT No. 32-7510. VT No. 32-7778 (DS6-1)
bolts to stock module location. Replacement Rotor for Dyna Ignitions.
VT No. 32-9123 VT No. Fits
32-9300 DS-6-1
32-7789 32-8055 32-9301 DS-6-2

B
A

C C 32-7777

Dyna ‘S’ Single Fire Ignition has the features of the Dyna ’S’,
but fires front and rear cylinders independently of each other
32-7792 which allows accurate timing of each cylinder. Stock ignition
32-7793 systems fire both cylinders at the same time which has the
Dyna Coils. 35,000 volt! Works with all points ignitions, after- wasted sparks on the exhaust stroke. This eliminates this inher-
market or factory electronic ignitions. ent problem. For use with either dual or single plug heads. On
VT No. Volt Ohm # Dyna Type U/M 1980-up models, use VT No. 32-7510 Advance assembly.
32-7789 12V 3 A DC-1 Angle, Dual Pair VT No. 32-7777 (DS6-2)
32-7790 6V 1 1/2 A DC-2 Angle, Dual Pair Dyna Electric Tach Adapter Kit
Use 2 for dual plug heads must be used with Dyna ‘S’ single
32-7792 12V 3 C electro DC-6 Stock, Dual Each fire ignition is installed on any twins
32-7793*12V 5 C points DC-7 Stock, Dual Each with dual plugs when electric tach is
32-8055 12V 3 B DC-3 Angle, Single Pair used. VT No. 32-7799
32-8086 12V 5 A DC-8 Angle, Dual Pair
32-9035 12V 5 B DC-10-1 Angle, Single Pair K. V. Recommends the following coils for Dyna Ignitions:
DS6-1Ignition VT No. 32-7778
*Note: Use 2 for single fire ignition.
Street, Single plugs use DC-7 or DC-8
Single Fire: Just the spark plug for the piston that is in its compression stroke Race, Single plugs use DC-1 or DC-6
will be fired. The other piston, being in its overlap position will not be ignited. Street/Race Dual plugs use 2 DC-2 or DC-5, wired in series
Dual Fire: Both spark plugs are fired simultaneously at the time only one piston DS6-2 Ignition VT No. 32-7777
is in its compression stroke. Race, Single plugs use 2 DC-3
This is the way the stock motor works. Street, Dual plugs use 2 DC-7 or DC-8
Single Plug: One spark plug in each head. Total of 2 spark plugs in one engine. Race, Dual plugs use 2 DC-1 or 2 DC-6
Dual Plug: Two spark plugs in each head. Total of 4 spark plugs in one engine. Street, Single plug uses 2 DC10-1

904
Modules for XL

Replacement Ignition Modules bolt-on


replacements.
Harness 32-
32-9015 9014 required
as noted.

VT No. OEM Fits


Compu-Fire Plug In Performance
32-9015 32399-84A 1980-82 XL
Ignition Module features programmable
32-9017 32410-91A 1986-93 XL 883, 1986-87 XL 1100
advance curve, RPM limit, Single Fire or
32-9018 32432-91A 1988-90 XL 1200
Dual Fire operation, Accu-Ray Timing light
32-0507 32465-98 1998-up XL 1200 Custom
which simplifies installation and two selec-
32-0508 32466-98 1998-up XL 1200, 883
table levels of VOES control. Fits 1996-97
32-9014 32408-90A Harness for installing the above
8 pin Deutsch style.
modules on pre-1990 except
VT No. 32-2503
1980-82 XL
Note: Each module has two pigtails and plug connector. White
42-0399 Cover
lead goes to tach, red lead goes to the second coil for single

XL
fire operation.
Vacuum Switch Assembly
VT No. OEM Fits
32-9079 26557-83 83-85 XL-XLS-XLX
32-9080 26558-84 1986-93 All XL
32-9158 26558-94 1994-up XL

Mallory Unilite Distributor includes gear. Chrome Auto Advance Distributors are
32-0174
Features 12 volt electronic performance. Dual fire completely assembled with gear and all
type. No external box required. Electronic ignition internal parts. The XLH type fits 1952-70
module fits inside distributor. Adjustable advance Sportster models and requires VT No.
limit, using 13-0228 spring kit pre1970, Use with 31-3966 hold down.
low resistance coils as low as 2 ohms for greater
spark energy. No points to adjust or replace. Use larger spark
plug gaps up to .040. Billet aluminum housing. Top may be
removed without removal of front cylinder head. VT No. OEM Years/Model Type
VT No. Item Year 32-7558 32506-70 1952-70 XLH Complete
32-0174 Mallory Distributor XL 1952-70 42-0300 32589-65 1965-70 Top Only
32-5119 Mallory Ignition Plate 1971-84 31-3966 32515-66 1952-70 XL Clamp
13-0228 Spring Kit allows 14 different advance
curve settings fits 1952-70 XL
32-7792 Dyna Coil 3 Ohm

905
Regulators Dome
Type

32-0809 32-0989
32-0946
A B C D

Chrome

Volt TechTM and Accel Solid State Regulators feature rugged aluminum alloy construction. Accel Brand available in chrome, alloy or black
stock finish with polished top fins or Volt Tech’s black or chrome finish. Provides more accurately regulated voltage under all electrical loads.
All units listed carry the full replacement warranty by Accel or Volt Tech.
Accel Accel Accel Volt Tech Volt Tech Dome Replace Lead # Fits
Black Alloy Chrome Black Chrome Chrome OEM Charging System Type
— — — 32-0618 — — All 6V N/A D 1958-64 XL-XLH-XLCH,
Replaces Mech. Regulator
32-8064 32-0607 32-0857 32-0619 32-0989 — All 12V N/A D 1965-77 XL-XLH-XLCH 32-0980
1958-69 FL-FLH replaces Mech. Reg
32-8062 — 32-0851 32-0617 — 32-0684 74504-78 5” A 1977 XLCH, 78-81 XLH-XLCH-XLS 12V Gen.
32-8066 — 32-0853 32-0620 — — 74504-82 5” B 1982-84 XL-XLS-XLX w/12V Gen.,
1982-E84 uses 12V Gen.,
L1984 uses 12V Alt.& 74523-84A Reg.
32-8068 — 32-0854 32-7570 32-0782 — 74523-84A 29” C 1984-90 XL 19 Amp. Alt.
— — 32-0855 32-9002 32-0798 — 74523-91 9” C 1991-93 XL 22 Amp. Alt.
— — — 32-7530 32-0779 — 74523-92A 1992-93 XL
— — — 32-0669 32-0777 — 74490-00 1994-2003 XL 32-0981
— — — 32-0811 32-0809 — 74490-04 2004-06 XL
— — — 32-0981 32-0982 — 74546-07A 2007 XL
— — — 32-0980 32-0984 — 74711-08 2008-up XL
Chrome Voltage Regulator Cover
42-0453
32-0623 32-0621 features open center grill to allow for
cooling of regulator. Fits 1985-up XL.
VT No. Brand Fits
42-0453 V-Twin 1985-03
42-0938 H-D 2004-06
32-0626
42-0399
Replica Mechanical Regulators for generator systems. Each 42-0403
unit features heavy duty shock mounted steel bases, vibration
resistant internal wire connections, fiber and Mylar insulated pads
and large diameter contact surfaces.
Black Chrome OEM Brand Type Note
32-0623 32-0624 74510-47A Accel 6V 2 Brush (A)
32-0626 32-0627 74511-65 Accel 12V Bosch Type (B) 42-0402 42-0442
32-0625 — 74511-65 Bosch 12V Bosch Zinc (B)
32-0621 32-0622 74510-64 Accel 12V Delco Type (C)
A. Fits 1952-65 XLH
B. Fits 1965-78 XLCH Kick Start
C. Fits XLH 1967-78
32-0071 “Look-A-Like” Relay is exact shape and size of
earlier 6V relay and will mount the same. Electronic Chrome Regulator Covers
design will function with 2 brush generators. VT No. Type Fits Volt
VT No. Volt 42-0399 Module 1980-03 12
32-0071 12V 42-0403 Delco Large 12
32-0067 6V 42-0402 Bosch Center screw 12
Solid State Generator Regulator features die- 42-0442 Delco 3 Brush 6
cast chrome end cover which mounts to all 1965- 31-0593
77, 12V, 2 brush generators. Small solid state
regulators fits behind cover for a clean look.
VT No. 32-7757 31-0170
Chrome Solid State Regulator Mount bolts
Rectifier-Regulator Mount.
directly to 2 brush generator housings on Big
VT No. Year Model Type Finish
Twin and Sportsters models. Fits Accel and V-
31-0170 1970-78 XLCH Stock Zinc
Twin finned type regulators.
31-0593 Generator Mount Type Bosch Chrome
VT No. 31-0207
906
32-9099 Charging System
Volt-Tech 1991-up
Charging System for XL
32-0472
models. Complete kits
include rotor, stator, regula-
tor and all hardware neces-
sary for complete installa-
tion.
VT No. Year Teeth
32-0471 1991-93 35
32-0472 1994-03 35
32-0023 2004-up 38
32-0025 2004-up 34

Charging System fits


1984-90 XL models with
alternator in clutch
Back Side of 32-9099
drum. Kit includes alter-
32-9086 nator rotor clutch shell
assembly with bearing
and ring gear installed,
which features vibration
proof magnet construc-
tion, as magnets are
held in place by stain-
less steel non-magnetic
insert, stator and
chrome regulator.
Alternator Rotor by Volt Tech features VT No. 32-0473
vibration proof magnet construction, as

XL
magnets are held in place by a stainless 32-0473
steel non-magnetic insert for durability.
Unit includes sprocket. OE type has stock
type magnets. Charging System Kit for XL’s developed by V-Twin in 1995
VT No. Type Teeth Year Warranty
All Electrical Components sold as individual pieces or in kits are covered under our warranty “Replacement
32-9099 VT 35 1991-2003 Only” Provision. All electrical related item part numbers begin with a 32 prefix. No credit will be issued for
32-9086 OE 35 1991-2003 these items as they are exchange only.
32-0186 OE 38 2004-up
32-0024 VT 38 2004-up
32-0030 VT 34 2004-up

Unmolded Molded

Alternator Rotor Clutch Shell Assembly Stators replace stock units for models listed in molded or unmolded type. 32-0965
feature vibration proof magnet construc- features heavy duty copper windings.
tion, as magnets are held in place by VT No. Brand Type
stainless steel non-magnetic insert for 1985-89 XL, Replaces 29967-84A, 19 Amp
durability. Replaces 36791-84. Fits 1984- 32-7566 Volt Tech Unmolded
90. Bearing and ring gear included. 32-9043 Accel Unmolded
VT No. 18-8324 32-9044 Accel Molded
1991-up XL Stator Wire Clip 1990-06 XL, Replaces 29967-89A, 22 Amp
includes 2 screws to secure 32-9230 Volt Tech Unmolded
wire through case on 1991-up 32-0965 Volt Tech Unmolded
models. 32-9046 Accel Unmolded
VT No. 32-0187 2007-up XL, Replaces 29997-07A
32-0958 Volt Tech Unmolded
907
Generator Screws.
2 Brush Generator Chrome Year Finish Type
8877-2 1957-70 Chrome Stock
Components 8878-2 1957-70 Cadmium Stock
9757-2 1957-70 Chrome Allen
42-0522 7154-2 1971-84 Chrome Acorn
8787-2 1971-84 Chrome Allen
9880-2 1971-84 Chrome Stock
9881-2 1971-84 Zinc Stock
Generator Mount Gasket for 1958-84 models.
42-0406 VT No. 15-0150
42-0414
Chrome Generator Covers. Replica 2 Brush Field Coils feature
VT No. Type Year warp-free laminates and heavy copper
42-0414 2 Brush, End 1958-81 core winding. Matched pair with lead.
42-0522 Hitachi, End 1982-84
42-0406 2 Brush, Body Wrap 1958-81
32-0222
VT No. OEM Type Model Brand
32-0224 32-0229 30201-58A 58/61 6 Volt VT
32-0230 30201-65 65 12 Volt Accel
Replica Generator Armatures feature heavy copper windings
32-7599 30201-65 65 12 Volt VT
on precision shafts with solid copper commutator.
VT No. OEM Volt Fits Brand 2-Brush 1958-69 Generator Terminal Kits
32-0224 30851-65A 12V 1965-80 Accel include nuts and insulators.
32-0226 30851-58 6V 1958-60 VT VT No. 2127-11
32-0222 30851-65A 12V 1965-80 VT 2 Brush Generator Hardware Kits include
Generator Gear Kit is available as complete gaskets and replacement hardware as
installation kit. Kits include gear, deflector nuts shown.
and proper pieces for each application. Fits 1959- VT No. 32-0227
81. 14 Teeth.
VT No. Item Generator Terminal Nuts replace 7634, on all gen-
32-0208 Kit erators 1930-up, 10 pack.
32-0221 Gear Only VT No. Type
Generator End Brush Band for 1966-80 2-Brush 12-0572 Brass
generators replaces 30475-66 with bolt. 12-0581 Steel with star washer
VT No. Finish Generator Parts.
32-0199 Chrome VT No. OEM Item/Year
32-0200 Black
Brush Sets. 32-0217 32-0217 31035-58 Oil Deflector 1958-81
32-0219 31067-63 Washer 1958-69
VT No. OEM Fits Model
32-0234 30426-58 1958-80 2 Brush
32-0231* 29913-82 1981-84 Hitachi
32-0234 32-0219
*Note: V-Twin Replica
Components
Generator Rebuild Kit. Hitachi Style Generator Parts for 1977-E84 models as a high output unit.
Complete as shown, all small VT No. OEM Item
parts necessary for rebuild- N/A 29978-77A Generator Complete
ing a 6 or 12 Volt, 2-Brush N/A 29920-82 Armature
Generator. N/A 29922-82 Field Coils
VT No. 32-0431 10-8542 29907-82 Thrustwasher .004
10-8543 29908-82 Thrustwasher .010
10-8544 29909-82 Thrustwasher .020
10-8545 29910-82 Thrustwasher .039
2-Brush Generator Components available separately. 14-0627 29911-82 Oil Seal
VT No. OEM Item 32-0231 29913-82 Brush Set
32-0164 30012-58 Bolt (2) 15-1023 30143-58 Gasket
32-0234 30426-58 Brush Set 32-0221 31073-63A Drive Gear, 14T
32-0231 29913-82 Brush Set, Hitachi 42-0522 31599-82 Chrome End Cover
12-0581 7634 Terminal Nut
12-2120 30280-58 Pole Screw
32-0209 30350-58 6 Volt Brush Holder
32-0210 30450-66 12 Volt Brush Holder
13-0117 30453-58 Brush Spring, 10pk
12-0302 9005 Brush End Bearing
12-0303 9007 Gear End Bearing
12-0304 9007 As Above (Open)
12-0320 9088 Comm End Bearing w/Seal
10-2553 30148-58 Comm End Cover Bushing
12-0319 9064 End Cover Bearing
12-0902 11004 F Retaining Ring
14-0101 12002 Cover Seal
14-0112 30145-46A 1958-69 Large Seal

908
32-0207
32-0208 Generators
32-0787
32-0790

2-Brush Replica Generator by Cycle Electric or Volt Tech. All


styles fit 1952-81. Order gear kit separately.
VT No. OEM Volts Type Finish
32-7526 29975-65A 12V CE Black
32-0208 29975-65A 12V VT Black
2-Brush Style Generators with built-in regulators by Cycle
32-0207 29975-65A 12V VT Chrome
Electric or Volt Tech brand. All styles fit 1952-81 XL. Order gear
32-0213 29975-61A 6V CE Black
kits separately.
32-0214 29975-61A 6V VT Black
VT No.’s 32-9000, 32-0788 and 32-0789 in addition to models
32-0206 XL Gear Kit 14 Tooth
noted above will also replace Hitachi generator on 1981-E85 XL
Regulator End Cover models. Order VT No. 32-0206 for gear kit to complete the
32-0785 features solid state com- installation. Units noted as low output for use with VT No. 53-
ponents in generator 0505 mini 12V battery.
end cover. Cover with VT No. Volt Type Finish Brand
needle bearing installed 32-0212 12V Low Output Black CE
black with fins for all 32-0790 12V Low Output Black VT
29975-65A 12 volt and 32-0787 12V Low Output Chrome VT
29975-61A generators. 32-9000 12V High Output Black CE
VT No. Type Type Brand 32-0788 12V High Output Black VT
32-7768 12 Volt Black CE 32-0789 12V High Output Chrome VT
32-0795 12 Volt Black VT 32-9001 6V Standard Black CE
32-0785 12 Volt Chrome VT 32-0206 XL Gear Kit 14T
Regulator End Cover by Cycle Electric to replace the units on Warranty Information
their generators VT No. 32-9000 12 Volt High Output, VT No. Volt Tech Brand Electrical Products Warranty claims are serviced through our
32-9001 6 Volt and VT No. 32-0212 Missouri Facility. Cycle Electric warranty claims are returned to Cycle Electric Co
in Ohio. Allow extra time for these claims. All electric items will be repaired &
12 Volt Low Output. replaced at manufacturer’s discretion, no credit will be issued for these returns.
32-7762 12 Volt Low Output

XL
32-7758 12 Volt High Output
32-7759 6 Volt

Alternator Conversion Kit


Alternator Conversion Kit replaces original generator and reg-
ulator. Compact, high output alternator 31/4” long, weighing only 32-7528
3lbs. Features include high power output, 17 amp@1000RPM,
billet housing, for strength and accurate alignment, stress proof
shaft which is stronger than stock. Includes alternator unit in
chrome or black, black voltage regulator and instructions. Fits
12V 1965-83 XL as well pre 1965 which have been converted
to 12V electric, may be used on earlier models if generator bolt
holes in case are drilled out to 5/16. Cannot be used with mini
(12N55A-3B) battery.
VT No. Item Brand
32-7528 Complete Kit, Black Alt/Black Reg SF
32-0390 Complete Kit, Chrome Alt/Black Reg SF
32-0371* Complete Kit Black Alt/Black Reg VT
32-0372* Complete Kit Chrome Alt/Chrome Reg VT 32-0390
32-0376 Kit with Regulator Black VT
32-0377 Kit with Regulator Chrome VT
32-0667 Replacement Black Regulator VT
31-0172 Regulator Mount Bracket
*Note: Feature Built in Voltage Regulator
2 Brush Generator Gear Kit is available as
complete installation kit. Kits include gear,
deflector nuts and proper pieces for each
application. Fits 1959-81. 14 Teeth.
VT No. 32-0206

909
1991-up Starter 32-0096

Motors 32-0096

32-5127

1981-07 XL Chrome Starter Assembly VT No. 32-5127 fea-


32-5124 32-5125
tures built in button for remote starting. Unit has polished alu-
minum parts and chrome steel parts.
1981-up High Torque Starter Motors by Volt Tech are avail- VT No. Item
able with 1.4 kw field wound on 1.7 kw permanent magnet 32-0096 Assembly
types. Stock starter motor is 1.2 kw field wound type. Chrome 32-5127 Assembly
units have all aluminum parts, polished and all steel parts
Push Button Starter End Cap.
chrome plated. All units are supplied with jackshaft bolt.
VT No. 32-0742
VT No. Finish
32-5124 Black
32-5125 Chrome
Stock Black Starter Motors and Parts.
VT No. OEM Fits Item
Chrome Starter Solenoid
32-9072 31390-91B 1991-up XL Motor complete
Plate replaces 31688-90.
32-9073 31590-81 1981-90 XL Armature
Fits 1994-up XL models.
32-7636 31540-91 1991-up 1200 Solenoid Assembly
VT No. 32-7798
1995-up 883
32-9075 31546-81 1981-94 883 Solenoid Assembly 32-7798
1981-90 1100
1981-90 1200
32-7769 31575-81 1981-90 XL Brush Set
12-0367 8878 1981-87 Motor Bearing
*Note: Provides 15% greater torque over stock starter motor.

Starter Covers
42-0413 42-0410 42-0520 42-0349
42-0412

Chrome Starter Covers


VT No. OEM Type Model
42-0413 31565-67 End Prestolite 1967-80 XL-FL
Hitachi 1973-80XL
42-0412 31350-83T Wrap Prestolite 1966-82 FL
Long 1967-80 XLH
42-0410 31351-83T Wrap Hitachi 1974-E76 XLH
Short
42-0520 31357-88T End Hitachi 1981-93 XL

42-0347
Installed
Chrome Starter Covers completely cover the top of the right
side of starter motor. 42-0347 covers the end of starter and
solenoid only.
VT No. Fits Type
42-0347 1981-90 1 Pc
42-0349 1991-2003 3 Pc
910
32-7524
Replica Starters
32-7760 32-7761

32-7525

Hitachi Type Starters are replicas for 1974-76, Parts inter-


change with original, 5” overall body length.
VT No. OEM Item
32-7760 31570-73 Complete, Black
32-7761 31570-73 Complete, Chrome
Prestolite Type Starter Motor replaces Prestolite starter used 32-0306 31580-73 Armature
on 1967-73 XL, 1977-80 XL models. Chromed unit is completely 32-7769 31575-81 Brush Set, 1981-90 XL only
chromed. 6” overall body length. 32-0307 31582-73 Brush Set
32-0304
VT No. OEM Item 32-0308 31579-73 Field Coils
32-7524 31458-66A Complete, Chrome 32-0059 31576-73 Thru Bolts
32-7525 31458-66A Complete, Black 12-0347 31583-73 Bearing, Drive End
32-0303 31542-66 Armature 32-0309 Com. End, Bushing
32-0304 31540-66 Field Coil Set
32-0592 31535-66 Thru Bolts
12-0325 31539-66 Bearing
Starter Brush Spring for Hitachi Starter
Motors 1973-up.
VT No. OEM
13-0223 31593-73
Years
1973-80
1.4 KW
13-0224 31593-81 1981-up 32-5123
13-9157 31557-81 1981-up, Compression High Torque Starter Motor features 1.4 kw design that gener-
13-9220 31600-90 1990-up, Starter Clutch Assembly ates more power and shaft speed than original type .8 kw
Starter Motor Clamp Fits 1973-80. Replaces starter.

XL
31473-67 in stainless. VT No. Finish Type
VT No. 31-0099 32-5122 Black Hitachi
32-5123 Chrome Hitachi
Hitachi Starter Hardware Kit includes 32-5120 Black Prestolite
brushes, holder, springs, thru bolts and insu- 32-5121 Chrome Prestolite
lator commutator end bushing for 1973-80. Warranty
VT No. 32-0553 All Electrical Components sold as individual pieces or in kits are covered under
our warranty “Replacement Only” Provision. All electrical related item part num-
bers begin with a 32 prefix. No credit will be issued for these items as they are
exchange only.

Starter Relays
A B C D
Starter Relays 32-0740
VT No. # OEM Fits Brand
32-0640 A 71463-73A 1975-79 XL Accel
32-0641 B 71463-73A As Above V-Twin, Replica
32-0640 32-0641 32-0642 32-0738
32-0642 C 31506-79 1980-90 All
E F F G 32-0740 C 31506-79 As Above Genuine Bosch
32-0738 D — As Above with Weather Proof Skirt
32-9076 E 31504-91A 1991-04 All XL
32-0643 71455-67 1967-E68, L71-74 XL
32-0185 F 71455-67 1967-E68
32-9076 32-7783 32-0185 32-0737 32-0768 G 31601-04 2005-up XL
32-8036 Starter Relay Connectors
VT No. OEM Fits
32-0643
32-8036 72046-79C 1979-up All Twins
32-8041 32-8042 32-8041 4-lug 1973-78 All Twins when using
1979-90 type starter relay
Start Boost Relay will reduce 12v voltage drop in
32-8042 5-lug As Above
single fire ignition applications during cranking will
Note: 32-8036 includes crimp style connector ends and
allow full battery voltage to the module and coil.
32-8041 and 32-8042 includes pigtail harness.
VT No. 32-3000
911
Starter Housing Kits 32-0633 32-0699

32-0632
Starter Solenoid replaces 71469-65 used on 1967-
80.VT No. Brand Finish
32-0699 Volt Tech Zinc
32-0633 Accel Zinc
32-0632 Accel Chrome
32-0698

1967-80 XL
43-9155
Starter Solenoid Kit fits 1967-80. Kit includes chrome or zinc
solenoid, outer & inner rubber boot, foam gasket, bolts & spacer.
VT No. Finish
XLH Starter Parts listed below fit 1967-80 XLH electric start 32-0697 Zinc
Sportsters. 32-0698 Chrome
VT No. OEM # Item 42-1034 28-0117 Chrome Solenoid
43-9155 Kit Includes A, B, C, D, E, F, H, I, End Cover. Order
Prestolite J, K, L, M, N, O roller boots separately.
43-9154 Hitachi Kit As Above VT No. Item
12-0317 9062 A Bearing 42-1034 Cover
12-0318 9063 B Bearing 28-0117 Boot
12-0934 11039 C Snap Ring 42-0400 Set
17-1501 31424-67 D Lever 42-0400
12-0318
17-0080 31429-67 E Gear
32-0639 31443-65A F Bendix Drive Solenoid Plunger
31-0126 31460-70 G Block Off Plate Hardware fits 1965-88
43-9132 31462-67 H Housing, Presto solenoids.
43-9133 31462-74 H Housing, Hitachi 17-0083 VT No. 32-7571
17-1500 31478-67 I Bolt
17-0083 31483-67 J Shaft
17-0082 31490-67 K Spacer
17-0081 31493-67 L Nut
17-0093 Kit L&K Nut/Spacer
17-1503 31501-65 M Washer 17-1502 18-3640 18-3645
17-1504 31502-65 N Washer
17-1502 31503-65 O Collar
17-1512 Kit C, K, L, M, N
Starter Ring Gears for replacement on stock clutch drums
1967-80 XL Starter
only. Must be welded on. Note: Bevel edge is for welding (out-
Shaft Assembly. Order
side) teeth side.
starter drive separately.
VT No. Fits Teeth
VT No. 17-0243
18-3640 1967-80 62T
18-3645 1981-E84 78T
18-3646 19841/2-90 78T
18-3647 1991-up 78T
Starter Gaskets
Starter Housing. Order needle bearing
GB No. James OEM Fits
separately.
15-0151 15-1026 31461-70 1970-E79 XLCH Starter
VT No. OEM Type
Housing to Primary Mount
43-9132 31462-67 1967-72 Prestolite
15-0152 15-1027 31471-67A 1967-80 Starter Housing to
43-9133 31462-74 1973-78 Hitachi
Primary Mount
12-0317 9062 Needle Bearing
15-0215 15-1028 31488-77 1967-80 Starter Body to
15-0152 31471-67A Gasket
Housing Mount
15-0243 15-1029 31488-81 1981-2000 Starter Mounting Starter Block Plate fits 1970-78 XLCH’s
15-0181 15-0917 60645-65 1967-80 Solenoid also be used on all 1970-78 XLH when
starter assembly is removed. Replaces
31460-70.
VT No. 31-0126

912
1967-80
XL
Electric
Start
Kits

32-0011

XLH Electric Start Kits include parts pictured to fit 1967-80 V-Twin Developed Starter Kits for XL in 1981.
XL. Your existing clutch drum must have starter ring gear For XLH Electric Start Kits Listed Above, these additional
attached. Side mount electric start oil tank 40-0400 must be parts may be required. Note: 28-2217 is rubber strap only.
purchased when fitted to 1971-80 models. Kick and electric Year Battery Sprocket Sprocket Battery Top
start sprocket cover must be used if kick start is to be retained. Side Cover Cover and
Battery, top cover and strap not included. Also available with Cover Chrome Polished Strap
chrome starter motor. 1967-70 42-0509 43-0115 43-0114 42-5514
Black Chrome Model Type 1971-76 42-0509 43-0180 43-0118 42-5514

XL
32-0002* 32-0010* Prestolite 1971-78 XLH 1977-78 42-0509 43-0144 43-0112 42-5514
32-0003* 32-0011* Hitachi 1971-78 XLH 1979 42-0504 43-0177 43-0119 28-2217
32-0006 32-0012 Hitachi 1979-80 XLH 1980 42-0503 43-0152 43-0120 28-2217
*Note: Can also be used 1967-70 models but engine cases
must be electric start type as kits can be used for replacement
only for these years.

Starter Drives
32-0638 Starter Clutch
32-9031 32-0964 Drive Kits include
clutch drive, O-
ring, lock tab,
seals, spring and
cable boot.
32-0639
Starter Drive features high strength five roller clutch, stainless
steel springs, hardened ramped clutch receivers, premium
bronze bushing and factory pre-lubing. VT No. Fits
VT No. Item Fits Brand 32-0964 1991-up
32-0638 31443-65A 1967-80 All Accel Heavy Late Starter Motor Replacement Bearings.
32-0639 31443-65A 1967-80 All Volt Tech VT No. OEM Fits
32-2506 31443-65A 1967-80 All Volt Tech Heavy Duty 12-0358 8877 86-90 Gear End
32-9032* 31567-81 1981-90 OE 12-0367 8878 81-88 Commutator End
32-9031 31663-90 1991-up 1200 With bearing 12-9994 8882 89-90 Commutator End
32-0825 31556-91 1991-up Assy Cpt 12-9996 8883 91-up Commutator End
*Note: Drive Assemblies 12-9995 8871 91-up Gear End
Starter Idler Gears replace original type. Fits 13-9220 31600-90 91-up Plunger Spring
1981-90. Replaces 31598-81 13-9219 31692-90 91-up Clutch
VT No. 32-0791

913
Barrel Style 32-9053

Ignition Switches
Chrome Ignition
42-0935
Switch Cover fits
1995-up models.
Barrel Key Ignition Switch features round style keys. Two
Includes decal.
position activation with positive detent to retain key in the off
42-0648 VT No. Years
position.
42-0648 1995-2003
VT No. OEM Year
42-0935 2004-up
32-9053 Run position with lights off 1973-94
Chrome Switch Cover fits 1972-87 models.
32-0876 71441-94 1995-up
VT No. 42-0330
32-0416 32-0175
32-0416
32-0478 32-0479

32-0415 Chrome Stock Key Switch for ignition and light switch for
Sportster, replaces 71425-77 & 70124-75. Includes two keys
Universal Key Switch includes mounting ring and two keys. and mounting ring.
VT No. Type VT No. Type Year
32-0415 On-Off-On 32-0161 Replica 1977-94
32-0478 Off-On-Start 32-0416 Stock Type 1977-94
32-0479 Off-On-On 32-0175 Replica 1973-76

Circuit Breaker 32-0423 32-9030 Universal Toggle Switches.


VT No. Type
32-0423 On/off w/leads
32-9030 Spotlamp On/off w/o leads

Warranty
All Electrical Components sold as individual pieces or in kits are covered under our
warranty “Replacement Only” Provision. All electrical related item part numbers
begin with a 32 prefix. No credit issued for these items as they are exchange only.

32-0412
32-0414
Shrink Wrap Tubing. Cut to length,
32-0436
thread the wires, carefully apply
37-9069 heat and watch the insulation shrink
32-8921
to a perfectly fit around the wires.
32-8922
32-0125 Easy to use, 4 foot length only.
VT No. I.D. Length
32-0124 1/4” 8’
32-0125 3/8” 8’
Circuit Breaker are stock replacements. 32-8039 5/8” 4’
VT No. # OEM Amp Fits
32-0414 A 74589-73 15 1973-up Side
32-0413 A 74559-77 30 1978-up
32-0412 B 74594-71 20 1971-72 XL 31-9952 A
A
32-0436 H 74587-94 15 1994-96
D D
32-0459 H 74588-94 10 1994-up
32-9207 A 74600-94 50 1994-up
32-8921 C 74598-73 Connector Bar, each Center
32-8922 69999-77 Connector Bar, each Control Cable and Wire Clamps are zinc plated spring steel,
32-8945 7
/8” C/C Connector Bar, pair packs of 10.
37-9069 D 7602 Nylon Nut, 10/32”, 25 pk, VT No. D-Tube Size A-Wire Size
12-0581 E 7629 Nut, 10 pk 37-8677 1” Side 3/16”-7/32”
31-9952 F 9952 Mount Clip, 10 pk secures 37-8678 11/4” Side 3/16”-7/32”
breaker or flasher to fender 37-8679 1” Center 3/16”-7/32”
31-9964 G 8672 Rivet for Above 37-8680 1” Center 5/16”
In-Line Fuse Holder 37-8681 1 1/8” Center 5/16”
32-0410 Chrome Handlebar Wiring Clips snap
has 6” long wire leads.
32-8946 VT No. Type into handlebars with holes at bends, 10 pk.
32-0410 Fuse VT No. OEM Size, I.D.
32-8946 ATC Type 36-0613 56073-83 3/8”
36-0614 36-0614 70345-84 1/2”

914
32-7613 Note: Order the
appropriate factory
service manual to
Wiring Harness
facilitate wire har-
ness installation.

XLCH Kickstart 1970-79.


Complete Main OEM Application
32-7610 32-9283 70153-70 1970-E71 XLCH
32-7611 32-7577 70153-71 L1971-72 XLCH
32-7612 32-7578 70153-73 1973-74 XLCH
32-7613 32-0671 70001-75 1975-76 XLCH
32-7614 32-9305 70001-76 1977 XLCH
32-7615 32-7579 70001-78 1978 XLCH
32-7616 32-7580 70001-79 1979 XLCH 32-9010
Auxiliary Harness
32-8012 Auxiliary XLCH-XLH Harness Wiring Kits feature plastic covered wires. All 1970-99 harness
Includes handlebar and are available as complete “builders kit” with main harness, han-
taillight and starter wires. 1975-77 dlebar, taillamp and starter wires, or as main harness that
32-9206 Starter Wire Set 1967-80 includes high tension wires only.
XLH Electric Start 1970-99.
Electrical Terminal Plates are pre-assem-
VT No. OEM Application
bled for main junction which includes studs
Complete Main
for mounting coil and auxiliary junction for
— 32-9206 Starter 1967-80 XLH
headlamp wiring on 1970-74 XL head-
32-7617 32-9010 70151-70 1970-72 XLH
lamp.Replaces 72303-70
32-7618 32-9059 70151-73 1973-74 XLH
VT No. 9817-15
32-7619 32-7554 70006-75 1975-76 XLH
32-8011 32-7620 32-9304 70006-76 1977 XLH
32-7621 32-9209 70006-79 1978-79 XL-XLS

XL
32-7622 32-9210 70006-80 1980 XL-XLS
32-7623 32-9211 70006-81 1981 XL-XLS
32-7624 32-9212 70006-82 1982-E84 XL-XLS
32-7625 32-0721 70135-84 1984-85 XL-XLS
32-7626 32-0722 70135-86 1986-90 XL-XLS
— 32-8941 70135-91 1991 XLH
— 32-8929 70135-92A 1992-93 XLH
1952-69 Wire Harness Kits feature cloth covered, color coded — 32-8935 70135-94 1994 XLH
wire as original. — 32-8936 70135-95A 1995-96 XLH
XLH Battery Type 1952-67 — 32-8937 70135-97 1997 STD, Hugger
VT No. OEM Application — 32-8938 70153-97 1997 Custom
32-8011 70320-59 1959-64 XLH, 6 Volt — 32-8939 70135-98 1998-99 STD, Hugger
32-7556 70320-65 1965-66 XLH, 12 Volt — 32-8940 70153-98 1998-99 Custom
32-7557 70320-67 1967 only XLH, Electric Start 32-8012 Auxiliary XLCH-XLH Harness for 1975-77 includes
32-7559 70320-68 1968-69 XLH, Electric Start handlebar, taillight and starter wires.
XLCH Magneto Type 1958-69 See BT Section pages 298-299.
VT No. OEM Application Taillight Wires.
32-9057 70320-58 1958-64 XLCH PVC Covered Taillight Wires 1970-up
32-9058 — 1965-69 XLCH VT No. Fits
32-9309 1970-72 XL-XLCH 32-0319
28-0721 32-9312 1973-77 XL, XLCH, 1982-
84 XL
32-9313 1978 XL-XLCH
32-9314 1979-81 XL
32-0319 1965-84 Horn Ground Wire
Accessory Kits
VT No. OEM Type
Chrome Nylon Tie Straps, 25 pack 32-9206 — 1967-80 XLH
VT No. Length Small Starter Wire Set, PVC
28-0720 4” 32-0323 70018-77 Relay to Solenoid Wire
28-0721 7” 32-0158 70169-70 Relay to Ground Wire
32-0163 70165-58 Battery Box to Ground 65-69 BT

915
Battery Sealed AGM Battery

53-0546 53-0547
.53-0502
• Ready to Install
53-0501 53-0518 • Completely Sealed
• Lock Bonded Plates
12 Volt 1970-78 XLCH Kickstart models measures 513/32” x 3” x • SS Terminal Bolts
55/16”. • Maintenance Free
53-0504 66006-70 12N7-4A V-Twin • Exact fit
53-0515 As Above Yuasa Yumicron
AGM Batteries. The “Absorbed Glass Mat” Technology pro-
12 Volt 1967-78 XLH with Electric Start measures 81/8” x 51/4” x vides higher cold cranking amps, better rechargeablity with
61/2”. longer overall life. Batteries are fully sealed for trouble free serv-
53-0501 66006-65A H-12 V-Twin ice in a black case. Note: 1998 and earlier XL models, require
53-0516 Yuasa battery side cover, VT No. 42-0770 and a top cover, VT No. 42-
53-0532 Champion 0786 for XL’s. Available in OE or VT brand.
53-0533 Quantity 2 Champion VT No. OE OEM Years/Models
12 Volt 1979-96 All XL, 1977-78 XLCR measures 7” x 4” x 53-0547 53-0534 65991-75C 1977-78 XLCR
61/4”. 1979-96 XL
53-0502 65991-75C 12N16-4B V-Twin, 16 amp 53-0546 53-0535 65989-97A 1997-2003 XL
53-0517 Yuasa, Yumicron 53-0548 53-0540 65958-04 2004-up XL
53-0518 Yuasa CX 19 amp Note: AGM Batteries may require charging before installation.
All Batteries are dry charged & do not include electrolyte.
Battery Warranty Information. The battery is unconditionally guaranteed up to 30 32-0312
days and pro-rated up to 90 days. No guarantee for cracked or physically damaged
cases or terminals at any time. Damage caused in shipping must be reported to us
and carrier 24 hours after receipt of shipping. All batteries shipped dry charged.

32-6108

32-0310
32-0332

32-0325
32-0311
42-9951 42-9914 Battery Cables are replacements of the originals with heat
shielded terminal ends.
Battery Carrier Kits fit stock frames VT No. OEM Lgth. Application
with bracket & Iso-Mounts included Negative
as required. All units are chrome 32-0325 70011-81 8” 1981-85 All XL
plated except where noted. Order 32-0311 70097-75A 10 3/4” 1986-96 XL, Pos.
battery top cover and strap kit as 1975-79 XLH, 1979 XL
noted separately. 32-0324 70235-67A 9” 1967-72 XLH Braided
32-0363 70235-67A 8.5” 1967-72 XLH Braided
40-4007 32-0312 70295-70 6 3/4” 1970-78 XLCH
32-6108 70097-97 12 1/2” 1997-up XL
VT No. Year Model Finish Cover Kit Positive
42-9951 1970-78 XLCH Zinc 42-5515 32-0315 70083-82A 15 3/4” Pos. to Solenoid 1982-88 XL
42-9914 1967-78 XLH Chrome 42-5514 32-0332 70076-89A 14 3/4” Pos. to Solenoid 1989-96 XL
40-4007* 1994-2003 XL Black 42-5519 32-6107 70076-97 9 3/4” 1997-up XL
*Note: Use with 1994-2003 XL Oil Tank Miscellaneous
Chrome Battery Carrier Bracket fits 1967- 32-0310 70069-65B 15 1/2” Solenoid to Battery & Starter
78 XLH. Replaces 66480-67. 1967-75 XLH, 82 XL
VT No. 31-0130 2 Gauge Cables.
32-2011 11” & 16” 1981-2003 (Set)
32-2012 12” & 13” 2004-up (Set)

916
Battery Cover Kits
42-0714

42-0504 42-0770 42-0503

42-0502 42-0505 42-0509 42-0512

42-0511 Chrome Battery Cover Kit


includes both top and side
42-0547 covers with correct stainless
steel strap. Note style of side
cover.
VT No. Year Model Style
42-0513 42-0576 1998-03 XL Slotted
Chrome Battery Covers *Note:Fits AGM Battery. 42-0547 1991-97 XL Slotted
Side Top Year/Model 42-0548 1982-90 XL Slotted
42-0505 42-0512 1970-78 XLCH 42-0549 1979 only XL Smooth
42-0509 42-0513 1967-78 XLH 42-0575 1980-81 XL Smooth
42-0936
42-0504 42-0511 1979 XLH 42-0542 1970-78 XLCH Slotted

XL
42-0503 42-0511 1980-81 XLH 42-0557 1967-78 XLH Ribbed
42-0502 42-0511 1982-up XLH Battery Top Cover & Strap Kit. Help save time
42-0714 42-0786 1997-up XLH by ordering the proper cover and hold down
42-0770* 42-0786 1998-2003 XLH strap.
42-0936 — 2004-up XL
A B C D
VT No. Application
42-5514 1967-78 XLH
42-5515 1970-84 XL Kick Only
42-5519 1997-03 XL
28-0658

28-0636 42-0524
42-0127
Iso Mounting Rubber Studs. All types UNC threads 1/4” used
on XL battery box and oil tank, 28-0619 used on FX dash. Replacement Stainless Battery Straps.
VT No. OEM # Size Type Qty VT No. OEM Application
28-0658 A-1 1/4” Male-Male 5 28-2217 66105-77 1979 XL
42-0514 66470-67 1967-78 XLH
28-0546 62563-65 A 1/4” Male-Male 5
42-0515 66470-70 1970-78 XLCH
28-0549 62563-65T A 1/4” Male-Male 5
42-0524 66476-73A 1982-up XL, XLS, XLX
28-0418 w/Spring A 1/4” Male-Male 5 42-0798 66476-98 1998-2003 XL
28-0636 Lord A 1/4” Male-Male Ea 42-0127 66476-04 2004-up XL
28-0547 62563-66 B 5/16” Male-Male Ea 2004-up Left Side Battery
28-0402 62569-94 B 5/16” x 1/4” XL Oil Tank Ea Cover.
28-0619 50235-63 C 5/16” Male-Female Ea VT No. 42-0936
28-2247 69125-65 D 5/16” Male-Male, horn Ea
Chrome XLH & K Battery Top
replaces 66375-52 on 1952-64, 6-
Volt models.
VT No. OEM Item
42-0732 66375-52 Battery Top
28-2232 66100-52 Battery Pads, pair
917
Air Cleaner Big Sucker Air Cleaner
Assembly bolts on to
1991-up XL’s with internal
breather bolts included.
VT No. 34-0101

A B
34-0839

34-0803

V-Logo Smooth

7” Air Cleaner with center


screw available with cover
to fit Bendix, Tillotson,
Keihin & CV Carbs, fea-
New Era Air Cleaners Assembly Kit includes complete tures breather tube, back-
chrome air cleaner, mounting bracket and breather kit to fit ing plate and foam element,
stock Keihin carburetors. 3” thick.
VT No. Fits Carb Type VT No. # Item
34-0839 1991-up XL CV 34-0505 A Bendix-Keihin 3 bolt
34-0803 1991-up XL CV 34-0547 B Bendix-Keihin 3 bolt
34-0811 1988-90 XL CV 34-0554 B CV 1988-90 XL, CV, with mount brackets
34-0814 1985-87 XL Butterfly 34-1032 B CV 1988-up XL, Ev without mount brackets
34-0835 1988-90 XL Butterfly 34-1043 Bendix Backing Plate Only
34-0977 All Element 34-1044 CV Backing Plate Only
A B C 34-0905 Unifilter foam filter
34-0916 V-Twin Foam Filter
34-1041 7” Smooth Air Cleaner Cover
34-1042 7” V-Logo Air Cleaner Cover
9916-2 Mount Kit
34-0526
34-0524 34-0523 34-1095

34-0900
Original Style Oval Chrome Air Cleaner includes element,
34-0977 cover, screws and backing plate, fits 1965-up Bendix and Keihin
carbs only.
VT No. OEM Item
34-1095 Installed 34-0526 — Complete Assembly, Bendix
34-0924 — Complete Assembly, Keihin
34-0900 29036-72 Element
Chrome Air Cleaners. New Era, B, C, and Round A styles.
Includes chrome cover, element and backing plate. Round 34-0559 29084-73 Cover only
type is 7” with center screw. Order the brackets separately. 34-0568 29029-66 Backing Plate only, Bendix
Bendix Keihin CV Type 34-0930 29009-86 Backing Plate only, Keihin
Pre 1988 1988-up # Finish 8212-3 2402W Cover Screws Chrome
34-0524 34-0550 A Chrome 34-0801 34-0432
34-0555 A Chrome cover only
34-0523 B Chrome
34-1095 C Chrome smooth
34-0977 34-0977 B, C Element only
34-0905 34-0905 A Element only fits A
Oval Air Cleaner Inserts fits 1986-03 XL models.
VT No. Type
34-0801 H-D
918 34-0432 Black
Chrome Velocity
Stack Kits include
2.5” chrome stack,
Air Cleaner
chrome support 34-1280 34-1066
bracket and breather
kit with black or stain-
less hose kit as listed
for stock Keihin or CV
carbs.
34-0819 Hi-Flow Air Cleaner
Kit fits 1988-up XL
models. Cover not
With breather included. 34-0190
Black Hose SS Hose Fits requires ECM cali-
34-1114 34-1124 1991-up bration.
Without breather kit
34-1119 — 1988-90
34-1120 — 1985-87
34-1126 — S&S E+G VT No. Item Brand Years
34-1127 — 4” S&S E+G 34-1077 Kit OE 1988-2003
V-ChargerTM Chrome Air Cleaner 34-0818 Kit Sifton 1988-2003
features air scoop “blower” design 34-0819 Kit OE 2004-2006
with built-in chrome screen and fil- 34-0734 Kit K&N 2004-2006
ter. Kits include brackets and/or 34-0190 Kit OE 2007-up
breather kits as required. 34-1066 Element OE 1988-2003
VT No. Type Fits 34-1187 Element K&N 2004-up
34-0583 CV 1991-up 34-0559 Cover VT 1988-2003
34-0586 CV 1988-90 34-1280 Cover VT 2004-up
34-0589 Keihin 1986-87 Complete Maltese Cross Carb Cover Kit includes brackets or
34-0588 Keihin-Bendix 1957-85 breather kit as required. Order filter separately.
34-0616 S&S “E” VT No. Fits
34-1178 Filter All 34-1141 1991-up 34-0610
34-1142 1988-90
34-1143 1985-87

XL
34-0608 1967-84
34-0610 S&S E
34-1168 Filter
Polished Maltese Air Cleaners
include backing plate as noted. Order
filter and brackets separately.
VT No. Type
34-0878 CV
34-0879 Bendix-Keihin
34-0880 S&S E
34-1168 Filters
V-Charger Air Cleaner Units Only
Chrome Teardrop Air Cleaner Kit includes backing plate, filter, include element. Order brackets and
breather brackets and teardrop cover. breather kits as required.
VT No. 34-0938 VT No. Carb Style
34-1081 34-0599 BendixSmooth
34-0897 34-0602 CV Smooth w/Vent
34-0611 CV Flame
34-0897 CV Maltese
34-0620 S&S E Smooth
34-1070 Filter

34-0620
Early Style Carb Breather Snoots feature chrome cover
Air Cleaner Adapter Plate will
without filter. Bendix Keihin & CV is 3 bolt pattern. CV requires 34-0619 adapt any CV style 3-Bolt Air
use of 35-0121 for 1991-up XL’s.
Cleaner to Mikuni or Keihin/Bendix
VT No. Type
carburetor.
34-1046 Bendix-Keihin
VT No. Carb Type Size
34-1081 CV 34-1046
34-0618 34-0618Mikuni 42 & 45mm
34-0659 Cover Only
34-0619Bendix/Keihin 38mm
919
Air Cleaner 34-3924

34-0563 34-0564

34-3914 34-3903
34-3906

34-0557 34-0561 34-3905

K&N Chrome Billet Air Cleaner


Assemblies for Sportster models
34-0634 with CV carburetor. Available in
34-0562 34-3907 flamed, ball grooved or mirror finish
and are complete with mounting
hardware. Fits 1991-97.
VT No. Item Style
34-3905 Flamed Teardrop
34-3906 Ball Grooved Teardrop
34-3907 Mirror Teardrop
34-3903 Mirror Round
34-0641 Installed 34-3914 Ball Groove Round
34-3424 Flame Round
34-0512 34-0203
34-0634 Installed Bracket

34-0510

34-0987
53/4” Chrome Air Cleaners are for all Bendix and Keihin 3 bolt
Air Cleaner Inserts fit recessed area of round center screw
carbs. Includes foam washable element, 21/4” thick.
type units. 34-0558 VT No. Item Chrome Air Cleaner Support
Chrome Gold Inlay Fits
34-0510 Drilled Brackets fit 1979-82 XL Mounts
34-0563 34-0564 7”
34-0512 Smooth air cleaner to cylinder head.
34-0557 — Evo 8”
34-0915 Element Only VT No. 34-0203
— 34-0558 Evo 8”
34-0986 34-0987 Oval
34-0561* 34-0562* 8”
34-0641 34-0634 2004-up
*Note: Full outer cover replaces stock 8” type. Does not have
lower cut out for Late 1989-up applications.
34-0501 34-0040

34-0831
34-0821
Axel’s Chrome Billet Air Cleaners fit to CV carbs. Order
34-0506 mount kits separately. Bracket listed features built in breather
Chrome Air Cleaners include elements. passage and includes bolts for Ev and TC-88 models.
VT No. Fits VT No. Style Model
34-0501 Bendix-Keihin 34-0668 Sweeper CV
34-0732 CV 34-0821 Diamond CV
34-0040 Bendix-Keihin 34-0831 Skull CV
34-0506 Bendix-Keihin with Chrome Mesh 34-0826 Diamond Keihin
34-0906 Foam Element for 34-0506, 34-0508 34-0501
Installed 34-0837 Diamond S&S
34-0668
34-0694 Bracket 91-up XL
920
SLOTTED FINNED
Teardrop
Air Cleaner

34-0631 34-0528
SMOOTH SMOOTH
WITH
FLAMES

34-0665

35-0652
Shown
34-0511 34-1022

EAGLE EAGLE
SPIRIT, SPIRIT
GOLD

34-0544 34-1020 Teardrop Air Cleaner Kits include chrome air cleaner assem-
bly with smooth, finned or flame teardrop cover, chrome mount
bracket and a breather kit with a black hose and breather unit
or bracket only as required.
Finned Smooth Flame Year
34-0665 34-0658 34-0652 1991-up
34-0881 34-0882 34-0883 1988-90

XL
34-0688 34-0689 34-0690 1985-90
34-0628 34-0629 34-0685 34-0686 34-0687 1957-84
Teardrop Air Cleaners. Order appropriate bracket set separately.
Pre-1987
VT No. Style
34-0532 Eagle Spirit, Bendix Keihin type
34-0544 Eagle Spirit Gold
34-0516 Smooth
34-0515 Smooth Polished 34-1281
34-0520 Smooth Steel Installed
34-0528 Finned
34-0631 Slotted
34-0527 Smooth with Flames
1988-up, CV Type
34-1020 Eagle Spirit
34-1022 Smooth 34-0520
34-0511 Flames
34-0530 Finned 34-1257
34-0630 Slotted
34-0628 Maltese
34-0629 Skull
Individual Parts For Above Units
34-0517 Polished Cover only
34-0518 Chrome Cover only
34-0519 Bendix Keihin Backing Plate
7”
34-1054 CV Back Plate only, Alloy
34-1080 CV Back Plate only, Steel
without
37-8556 Chrome 3 piece screw kit
34-0545 Eagle Spirit Chrome Cover
cover
34-0905 Uni-filter Element Hi-Flow Air Cleaner Back Plate Kit includes filter and brack-
34-0916 FoamFilter Element ets with integral breather passages.
Brackets For Tear Drop Air Cleaners.
34-0201 1957-85 XL VT No. Size Cover
31-3941 1985-90 XL Evo Models 34-1257 7” No
31-0431 1991-up XL Evo 34-1281 8” Yes

921
Replica Air Filters
TM

34-0900 34-0934 34-1176

34-0935

34-0903

34-1040 34-1066

34-0948 34-0959
34-1067
Washable Paper Air Filters feature original
shape and styling for exact fit.
VT No. OEM Fits
34-0934 29036-88A 1988-2001 XL
34-1048
34-0935 — S&S “B”
34-1176 — S&S, E+G
34-0948 — Tapered, Velo Type
34-1067 — Sifton Air PowerTM
34-0959 29331-04 2004-up XL
34-1040 29055-89 Screamin’ Eagle Round
34-1066 29025-88B As Above, Oblong 34-0913 34-0957
Air Filters are available in 4 types, K&N paper, Unifilter foam, Accel 2-stage foam
and V-Twin foam.
Vortex Air Master boosts horse- K & N Accel Uni-Foam OEM Fits
power by reducing air friction on 34-1191 — — 29331-04 2004-up XL 34-0957
intake flange. Bolts to any 3 bolt 34-1048 — 34-0913 29331-96 1997-2003 XL
mounted air cleaner. Gasket and 34-1048 34-0968 34-0913 29036-88B 1988-96 XL
allen screws included. 34-0957 34-0966 34-0909 29036-86 1986-87 XL
VT No. 35-0108 34-0951 34-0964 34-0900 29036-72 1983-85 1000
34-0954 34-0970 34-0903 29255-78 1979-82 1000
34-0953 34-0969 34-0902 29036-75 L1975-78 1000
34-0952 34-0967 34-0901 29036-73 L1973-E75 1000 34-0966
34-0951 — 34-0900 29036-72 1967-75 900/1000
For Aftermarket Models
34-0960 34-0975 34-0905 — S&S Super “B”
— — 34-0916 — S&S Super “B” (VT)
Round Style 34-0916
Air Cover Screws 34-1010 —
— —
34-0984
34-0906 —
S & S Super E&G
34-0506, 34-0508
— — 34-0915 29085-81 34-0510
— — 34-0977 — New Era
34-1009 — — — Mikuni HSR-40
smoothbore
34-1078 — — — Mikuni HSR 42/45 smoothbore
Air Cleaner Cover Mounting Kits. 34-1070 — — — Hyper Charger
VT No. Type # 34-1187 — — 29044-04B Screamin’ Eagle 2004-up
9916-2 Allen A
Chrome Air Cleaner Screws.
9957-2 Dome B
VT No. # Size Style U/M
37-8556 B 1/4 x 20 S&S 3 pk
8212-3 C 5/16 x 24 Early Stock Kit
7206-2 A 5/16 x 24 1957-77 Acorn 2 pk
8461-2 As Above Cap 2 pk
S&S Chrome Air Cleaner Cover counter- 7806-3 A 5/16 x 18 1978-84 Acorn 3 pk
sunk allen screws mount cover on S&S air 37-2095 B 5/16 x 18 SS Stock 5 pk
cleaners. 3 screws per kit. 9916-2 B 5/16 x 18 Chrome Flat Allen Kit
VT No. 9980-3 37-2096 C 5/16 x 24 Early Stock 4 pk

922
V-Charger™
Bolt On Kit!
Breather &
Bracket Kit

34-0636

Sifton Braided Hose


Crankcase Breather Kit
features 3/8” I.D. stainless
steel braided hose attached.
V-Charger Air Cleaner Assembly fits 1991-up XL, featuring
Includes breather filter (with
integral breather built into bracket with hardware and filter
mounting stud), 24” hose,
included.
hardware and instructions.
VT No. 34-0636
Air cleaner and carb support
bracket must be purchased Air Cleaner Breather Manifold
separately. Fits 1991-up XL Kits for fit custom air cleaners to
custom applications only. motors with the internal breathing
VT No. Item system. Kit includes chrome
35-0126
35-0123 Kit breather manifold, chrome banjo
40-0570 Breather bolts, chrome air cleaner support
35-0126 Bolt Kit brackets, gaskets and instruc-
31-0751 Support Bracket 1991-up 31-0431 tions. Fits air cleaner noted.
Air Cleaner Brackets VT No. OEM Air Cleaner
31-0431 29281-91T Teardrop
35-0671 Tube Only
Crankcase Breather
and Bracket Kit fits

XL
CV Carburetors to
allow use of aftermar-
34-0204 ket air cleaners on
31-9918 models with cylinder
34-0201 31-3941 34-0203
head/crankcase
Chrome Air Cleaner Support Brackets are used for breather systems.
installing custom round or teardrop air cleaners. Order air cleaner sep-
VT No. Fits arately. Fits 1991-up
34-0204 1966-85 S&S XL XL.
34-0201 1957-85 Sportster VT No. 35-0121
31-3941 1985-90 Evo XL
Air Cleaner Support Brackets fit S&S 17/8” Super ‘B’ carbs. 31-4042 31-0751 31-3961
VT No. Fits
34-0204 1975-85 XL’s
31-9918 All Adjustable type
Chrome Air Cleaner Support Brackets fit 1982-84 XL.
Mounts air cleaner to cylinder head.
Chrome Air Cleaner Bracket for Evolution mounts to boss on
VT No. 34-0203
engine heads to support custom air cleaners.
Carb Support Bracket replaces 27433-57. Zinc plat- VT No. Year
ed. Fits 1957-67. 31-4042 1985-87
VT No. 31-0463 31-3961 1988-90
Air Cleaner Mount Gaskets, 10 pk 31-0751* 1991-up
James VT No. OEM Years *Note: To be used with breather kit or 40-0453 breather but-
15-1146 15-0148 29058-77 1977-89 tons.
15-1016 — As Above .062 thick Chrome Breather and Bracket Set includes
15-1017 15-0285 29059-88 1988-up CV type chrome bracket and miniature breather but-
15-1147 — As Above Steel Core tons to attach bracket to heads, and to allow
15-1148 — As Above Adhesive Coated mounting of custom air cleaner to CV carb.
15-0596 — 29095-95 1995-00 EFI Fits 1991-up XL.
— 15-1527 28583-01A 01-up EFI VT No. 34-0851
15-1199 — 29062-95B 1995-up Carb
15-1149 — 29313-95 1995-up AC
— 17-0948 Lock Tab 1983-85 Big Twin 15-0285
923
Breather Sets for Billet Air Cleaner Mount Set
will mount air cleaners with flat

1991-up XL’s backing plates to EV and TC-


88 models. Offset Billet mounts feature built in breather pas-
sage that feeds inside air cleaner housing. Brackets can be
34-0694 rotated to proper position, then by drilling the back plate.
Threaded breather nipples will fasten back plate to brackets.
Fits 1991-up XL.
VT No. 34-0750
Sifton Dual Breather Kit
includes 2 canisters and
banjo tubes with hard-
ware for 1991-up XL.
VT No. 40-0451

XL Billet Chrome Integral Breather/Carb Mount Bracket


includes mount bolts for installation of any 3 bolt CV air cleaner
assembly available separately.
VT No. Year
34-0694 1991-up
This is the Best Bracket to use, Easy and Secure Mounting!
No Hoses Required! 40-0346
Sifton Dual Breather Kit
includes 2 canisters, banjo Chrome Billet Canister Set includes bolts for Ev, TC-88 and
tubes and bolts for 1991-up XL applications.
XL. VT No. Type
VT No. 40-0436 40-0346 XL
Chrome Vented Breather Canister accepts 5/16” or
3
/8” hose.
VT No. 40-0457
Sifton Dual Canister Set
includes hardware for 91-up
XL. Sifton Mini-Breather Bolt Kit. Unique
VT No. 40-0452 chrome breather cups have built in mount
bolt. Use with carb mount bracket 31-0751
on 1991-up models.
VT No. 40-0453

40-0450
Sifton Dual Vent Kit
includes 2 vent canisters,
banjo bolts for 1991-up with
necessary fittings. Doherty
units supplied without hard-
ware (35-0126)
40-0446
VT No. 35-0441
40-0449
Sifton Breather Canister features enclosed breather filter and
tube for attaching to breather cross over lines, which is held in
place by set screws. Bottom cover is removable for cleaning for
1991-up.
VT No. Item
40-0446 Canister
40-0449 Breather Tube Kit
40-0450 Tube Only
34-0500
34-0808 Breather “Y” Kit can be connected to
Breather Bolt and Banjo Kit includes bolts for XL applications frame tube or other canister to allow
and 2 banjos to accept 5/16” hose. breathing.
VT No. Item VT No. 35-0578
34-0500 Without tee
34-0808 With tee
37-0985 Ev Nylon Washers
37-0986 TC-88 Nylon Washers
924
Intake Manifolds
Stock Intake Manifolds for XL’s are of cast
alloy as original.
VT No. OEM Fits Type
35-0085 27021-71A 1966-77 O-Ring
35-0084 27021-78 1978-84 Flat Seal
35-8021 35-0161 35-9188 27004-88A 1988-up Spigot
S&S Manifold for Evolution converts stock rubber compliance
fittings to a more rigid mount system. This manifold is included
Manifold Spacer replaces 29250-78 on
in super kit for Evolution. Order flange kit separately.
1971-88 models. 3/8” thick.
VT No. Item
35-8021 Manifold
35-0161 Flange Kit
35-9150*Flange Adapter
37-0410 Spacer
VT No. Item
*Note: Use on 1990-up to attach CV carb on XL
15-0141 Stock Spacer, each
35-0101 35-0102 15-1019 As Above, James
15-0142 Gaskets, Non-beaded
15-1144 Gaskets, Beaded
15-1019 Spacer Kit, James (13/4” I.D.) Stock
15-1162 Spacer Kit, James (113/16” I.D.) Custom
Carb Spacers for S&S are available in 1” or 3/8”
thickness for spacing out 17/8”
S&S Manifolds are replacements for all S&S 17/8” Super Carbs carburetors on models with 5 gallon tanks.
or can be used as stock replacements. VT No. Size
VT No. Type Model 35-0105 1”
35-0101 O-Ring 1957-77 models 35-0086 3/8”
35-0109 As Above With .200 longer cyl. 14-0950 17/8” Spacer Block O-Ring and B
35-0102 Flat Seal 1978-84 Carb base
35-9184 As Above With .200 longer cyl. 14-0957 Super ‘E’ Carb Base, O-Ring
35-8021 Flat Seal 1986-up XL Evo 14-0958 Super ‘G’ Carb Base, O-Ring
CV Carb Adapter adapts HSR-42 Intake Manifold Chrome Allen Mount Screws.

XL
35-9150 VT No. Year Model
Mikuni or CV Carb to 2 Bolt manifold.
Use spigot seal VT No. 14-0180. 9931-8 1988-94 XL
VT No. Type 9932-8-P As Above Polished
35-9150 2 Bolt Early Style 9933-12 1986-87 XL
35-9223 2 Bolt S&S B+E 9933-12-P As Above Polished
35-0411
A B C D

1966-77 Intake Manifold Rings use to update early style O-


Carburetor Adapters. Ring intake manifolds or cylinder heads to late style flat band
VT No. # Size Type type seals. Available for stock or stroker .200 taller cylinders.
35-9136 A 30-45 mm Spigot Rubber Set includes 4 standard and 2 stroker rings.
35-0117 A 42-42 mm Spigot Rubber VT No. Type Qty
35-0194 A 40-44 mm Spigot Rubber 35-0411 Adapter Rings, Stock 10
35-4574 B 36-38mm Flange Adapter 35-0412 Stroker Rings 10
35-9162 B 40mm Flange Adapter 35-0429 Set
35-0098 C 38mm 2 Bolt Adapter with rubber
35-0088 D 38mm Flange

For EFI
Chrome Manifold
Cover fits 2007-up XL.
VT No. Item
34-0100 Kit
15-1527 Gasket
Intake Flange Set fits 2007-up. EFI models
VT No. 34-1210

925
Intake Clamps A
V-Twin’s 360°
Power Intake
Clamp is full
stainless steel
which features
a “floating B
bridge.”
Closes the
gap under the
“T” bolt for
total 360°
wrap around seal. The best available sold as a set with O-Rings Stock Style Intake Clamp Sets include O-ring or seals for
or seals. proper year, feature fillister or allen screws as factory. Available
VT No. Year Type U/M in chrome or stainless.
35-0415 1955-77 O-Ring Kit VT No. # OEM Year Finish Screw
35-0409 1978-84 Flat Seal Kit 35-0408 A 27063-57 1955-77 Chrome Allen
14-0519 1957-77 O-Rings 10 pk 35-9177 A As Above 1955-77 Stainless Fillister
14-0113 1978-85 Flat Seals 10 pk 35-0410 B 27063-80 1978-84 Chrome Allen
Polished Intake 35-0418 B As Above 1978-84 Stainless Fillister
Manifold Clamps are
strong yet easy to install.
Replaces 27063-57. For 35-8026
all 74’s 1955-E78,
Sportster 1957-E78 with
O-rings.

VT No. Item
35-0407 Clamp Kit
14-0519 O-Rings, 10 pk
Intake Clamp
Update Kit for
1967-77 models. Kit 35-0192
includes manifold
rings, Silicone seals
and stainless
clamps. Use to
update early intakes
V-Twin Style Intake Clamps are 2-piece type polished brass or
to late style seals or
chrome. Seals included in 1978-84 types.
when intake flanges
VT No. Years Type Finish
are damaged on
35-0406 1955-77 O-Ring Chrome
early heads.
35-8026 1978-84 Flat Seal Chrome
VT No. 35-0436
35-0193 1957-77 O-Ring Brass
1978-84 Intake Clamp 35-0192 1978-84 Flat Seal Brass
Set includes 4 pieces 14-0519 1955-77 O-Ring (10 pk)
of single use clamp, 14-0573
installed by VT No. 16- 14-0924
0050 tool.
VT No. 35-0419

Intake Manifold O-Rings and Seals.


James VT No. OEM Type
— 14-0519 27060-55 1955-77, O-Ring
14-0626 14-0113 27062-78 1978-85 Flat Seal
— 14-0924 As Above Red Silicone
14-0624 14-0165 26995-86A 1986-up
Replica Intake Clamp Set features fillister 14-0573 — As Above Blue Silicone
head screws, pair. 14-0678 — As Above Oversize
VT No. Year Finish 14-0689 — As Above Rubber with metal element
35-0417 1955-56 Cadmium Standard Size
35-0439 1957-76 Cadmium 14-0708 — As Above Rubber with Extra Thick
35-0440 1977-84 Zinc Metal Insert Standard Size
14-0625* 14-0180* 27002-89 1990-up
*Note: Seal for carb to intake manifold.
926
Bendix Carb Kit
Bendix Carb Kit fits 1957-85 XL. Kit includes 38mm
Bendix Carb with adjustable main jet, throttle handle
with grips, cable and cable bracket and 7” round logo
air cleaner with support. Kit includes seal adapters to
use on pre-1978 O-Ring heads.
VT No. 35-0118
35-0060

Adjustable Main Jet Conversion Kit fits all Bendix carbu-


retors.
VT No. Item
35-0202 Jet Kit
16-0865 Jet Tap 9/32” x 32, Some early carbs require
drilling and tapping for jet installation.

Bendix Repair
Kit is complete
as shown includ-
ing accelerator-
pump for all 38
& 40mm, stock
35-0201 or adjustable jet
carbs. replaces
27132-71.
35-0022 35-0021
VT No. MM

XL
Brand
35-4570 35-4570 38 Bendix Carburetor has 38mm Venturi and 42mm throat.
Facet Complete with choke, accelerator pump, and built-in return
35-0201 38 spring. This complete unit bolts onto all Big Twins from 1971-
V-Twin 75 as stock replacement.
35-9164 40 VT No. MM Type Cable Finish
Facet 35-0021 38 Fixed Single Cast
35-0060 38 Adjustable Single Cast
35-0022 40 Adjustable Dual Cast
15-0147
Bendix Main Jets.
VT No. OEM Size
35-9143 27651-75 .095
35-9144 27652 75 .100 35-0203
35-9145 27653-75 .105
35-0198 27654-75 .110 Bendix Carburetor Replacement Parts.
35-9146 27655-75 .115 VT No. OEM Item Brand/Finish
35-9147 27656-75 .120 35-0507 27630-71 Float Facet
14-0520 O-Ring 10 pk 35-4577 27645-71 38mm Float bowl Facet, Plain
35-9250 — 40mm Float bowl Facet, Plain
Idle Adjusting Screw allows the 15-0147 27646-71 Bowl gasket 10 pack
ease of adjustment with the “T” 35-0203 27762-71A Pump V-Twin
handle design. A single idle “T” 35-0041 5pk Pump V-Twin
screw is available for Bendix. 35-9132 27389-71 Pump boot Accel
13-9242 27659-71 Float Pin Spring 10 pack
VT No. 35-0221
35-0424 — Float Needle 38mm
35-0425 — Float Needle 40mm
35-1394 — Throttle Shaft Door 38mm
35-0533 — Idle Jet Tube
12-2557 — Throttle Stop Screw with Spring
13-9223 27613-71 Throttle Stop Screw Spring

927
Keihin Rebuild Kits CV Carb
Upgrade Kit
includes rebuild
CV Tuners Kit By
kit, vacuum pis-
Kinetic-Karb is for
ton, screws and
1989-99 Keihin
tuner kit, fits
constant velocity
1988-up Keihin
carbs to permit easy
CV carbs.
tuning after installa-
VT No. 35-0459
tion of custom air
cleaners, cams and
exhaust. Includes
instructions, 3 main
jets, needle jet,
adjustable needle
with spacers and
circlips, a spring and drill bits. This dual purpose kit fits 1989
models without accelerator pump 1990-99 with accelerator
pump. Jet assortment includes #140-205, 70 piece main jet
assortment.
VT No. Item
35-9075 Kit
35-9099 Jet Assortment

CV Jet Kits 1988-up models


Dyno-Jet for stock carbs work with mild cams stock or aftermarket exhaust & stock or aftermarket air cleaner.

VT No. 35-0530 fits


1996-03 1200 XL
Thunder Slide Kit.
D-J# 8109.

VT No. 35-0525 fits VT No. 35-0527 fits VT No. 35-0526 VT No. 35-0529 fits
1988-89 883-1200 XL 1989-96 883 with fits 1989-95 883- 1996-2003 883-1200
with non-accelerator accelerator pump 1200-1340 with with accelerator
pump. D-J# 8101. disabled. Race only. accelerator pump. pump. D-J# 8105.
D-J# 8703. D-J# 8102.

VT No. 35-0566 fits VT No. 35-0564 fits VT No. 35-0565 fits


2004-up XL 1200 2004-up 883, D-J# 2004-up 1200, D-J#
Thunderslide Kit. 8134. 8135.
D-J# 8136. Turbulator turns the intake manifold into a violent mixing
System II Atomizer. Screen device which further chamber. The heavier fuel particles are directed away from the
mixes fuel at face of manifold. The tossed mix- sides of the intake manifold back to the center of air flow. The
ture burns more efficiently and completely. fixed valve turbulator then tumbles the mixture resulting in
VT No. Item higher horsepower.
35-0093 38mm Bendix, Keihin VT No. Model
35-0092 S&S, Mikuni, 40mm Screamin Eagle 35-9260 38mm 2 Bolt Keihin, Bendix
35-9217 All C.V. Carbs 35-9261 40mm 2 Bolt S&S ‘B’, +’E’, Flat ‘S’, Mikuni
35-9263 CV Keihin, All
928 35-9264 44mm 2 Bolt
CV Carb Rebuild Kit
includes seals, O-
Rings, diaphragm and
CV Keihin Carb
vacuum piston.
VT No. 35-0465
1988-up
Stock CV Carb
Assembly use with
2004-up cables.
VT No. Fits
35-9334 1200
CV Carb Rebuild
Kit for 1989-up
models.
VT No. Brand
35-0416 GB
35-0422 James

Keihin FCR Carburetor Kits


feature a smoothbore Venturi
accelerator pump (air filter
adapter allows the use of an
air cleaner designed for stock
CV carb to be used) and
mounting hardware. Uses
stock type CV cables. Without
air cleaner 883/1200 XL.
CV Main Jets for Keihin available in packs of 5. VT No. 35-9332
VT No. Size M/M CV Slow Jets
35-0451 1.40 VT No. Size M/M
35-0452 1.45 35-0380 .040 44mm CV Carburetor Kit
35-0453 1.50 35-0381 .042 features smooth air/fuel flow
35-0454 1.55 35-0338 .044 for low and mid range power.

XL
35-0375 1.60 35-0382 .045 Installs with stock cable but
35-0376 1.65 35-0339 .046 requires performance intake
35-0377 1.70 35-0383 .048 manifold. Fits 1990-up Evo
35-0378 1.75 35-0456 .050 and 1988-up XL models.
35-0334 1.80 35-0457 .052 Replaces 27934-99.
35-0379 1.85 35-0458 .054 VT No. Item
35-0335 1.90 35-0065 Carb
35-0336 1.95 35-0068 Manifold 88-03
35-0337 2.00 35-0069 Manifold 04-06
35-0455 2.05
Slow Jet Screw Driver facili-
tates removal of Keihin slow
jets with no damage to jet.
VT No. 16-0546

Extended Float Bowl Kit fits CV


35-8029 35-8032 35-8025
carbs for extra capacity, includes Hi-
Flow inlet fitting. Chrome CV Carb Top replaces black plastic cover on 1988-
VT No. 35-0135 up XL models.
VT No. Type
35-8025 Smooth
CV Carb Adapter and Bracket Kits 35-8029 Eagle Spirit
for 1957-85 XL models. Available with 35-8032 Ball Milled
or without choke cable mount and
includes necessary hardware for
35-0141 installation. Use on all 38mm or 44mm
CV carbs.
VT No. Item
35-0140 With choke cable mount
35-0141 Without choke cable mount
35-0142 Choke Cable Mount Only

929
Keihin Carb
Keihin Carb 76-87 35-0200
Rebuilds contains
needle, proper o-rings
Keihin Low Speed Jets fit 1976-89
Keihin carbs, except CV. and diaphragm.
VT No. OEM MM
35-0297 27896-79 .65
35-0294 27894-78 .68
35-0296 27897-78 .72 VT No. Year Brand
35-0295 27382-77 .75 35-0200 1976-78 GB
35-0299 27348-77 .88 35-0240 1976-86 Keihin
35-0298 27348-76 1.00 35-0197 1978-81 GB
Keihin Main Jets. 35-0196 1983-89 GB
VT No. OEM MM 35-0219 1976-86 James
35-0357 27419-76 1.65 35-0416 1989-up CV GB
35-0358 27418-76 1.70 35-0422 1988-up CV James
35-0359 27417-76 1.75 35-9279
35-0361 27416-76 1.80
Carb Mount Stud Sets.
VT No. OEM Years Size
12-2099 33298-65 1965-77 5/16 x 1 1/2 35-9172
12-2126 24824-67 1967-70 3/8 x 2
12-2127 29253-78 1978-85 5/16 x1 3/4 Deluxe Carb Kits include all pieces shown for 1976-89 Keihin
12-2110 29254-78 1978-89 5/16 x1 1/4 Carbs.
VT No. Type
Slow Jet Screw Driver facilitates 35-9172 Stock
removal of Keihin slow jets with no 35-9176 Viton
damage to jet. 35-9279 Replica
VT No. 16-0546
Keihin Allen Screw Kit includes
35-0230 chrome allen screws where
37-9116 required.
VT No. Years
35-0206 1976-89
37-9116 1989-up CV

Keihin Carb Parts and Accessories


VT No. # OEM Item Keihin and CV Idle Screw
14-0921 A 27121-89 Float Valve O-ring 1989-up CV allows for easier adjustment by
35-0110 B 27311-76 Pump Cap, 10 pk VT No. hand.
14-0566 27312-76 Float Bowl Screw O-ring, 76-77 35-0220 Installed VT No. 35-0220
13-9234 C 27314-76 Throttle Stop Screw Spring
14-0560 D 27324-83 Float Bowl O-ring 1983-91 CV High Flow Fuel Inlet replaces broken fuel
35-9067 E 27337-76 Float Valve with clip inlet to the carburetor bowl for modified
27338-76 motors. Fits all Keihin carburetors (Butterfly
35-0230 F 27585-88 Vacuum Piston and CV) 1976-up XL.
14-0559 G 27358-76 Float Bowl O-ring 1976-78 VT No. 35-0134
14-0565 H 27360-76 Float Bowl Screw O-ring, 78-80 35-0513 Keihin Carb Fitting is construct-
35-9066 I 27361-76 Pump Diaphragm ed of machined brass with inter-
13-9168 27362-76 Diaphragm Spring nal Viton O-rings for positive seal-
14-0564 K 27577-88 Float Bowl O-ring 1989-91 CV ing and swivels to 360°. Replaces
14-0937 K 27577-92 Float Bowl O-ring 1992-up CV 27371-76, each.
14-0557 L 27889-78 Float Bowl O-ring 1978-82
VT No. 35-0513
14-0679 M 27385-76 Low Speed Jet Plug 1976-up
13-9212 27123-89 Accelerator Rod Spring 1989-up Keihin Carb Fitting replaces 27371-76, 90°,
13-9169 27136-81 Throttle & Idle Adj. Screw Spring, plastic, each.
1981-up VT No. 40-0534
13-9213 27162-89 Vacuum Piston Spring, 1989-up
13-9179 27315-88 Primary Starter Spring, 1988-up Accelerator Pump Kit improves throttle
13-9181 27319-76 Low Speed Adjuster Screw Spring, response on 1979-88 type Keihin carb
1981-up models with a greater volume of fuel from
13-9183 27322-76 Throttle Lever Spring, 1981-up the pump circuit.
13-9178 27584-88 Primary Vacuum Spring, 1988-up VT No. 35-9050
Keihin Adjustable Main Jet. Full adjusta- Keihin Choke Lever Kit fits 1981-87
bility for maximum tuning efficiency. As pic- XL butterfly type carbs replaces 27142-
tured. 81.
VT No. 35-0369 VT No. 35-0438

930
Super ‘E’ & ‘G’
35-0009

Tedd Cycle, Inc. original


S&S Distributor since 1981!

35-0471

1 7/8” “E” Carb Only

S&S 17/8 & 21/16 Super ‘G’ feature adjustable volume pump, Sifton Enricher for S&S, fits Super E&G and B carbs,
enrichment device for ease of starting and a throttle spool assem- includes chrome knob.
bly designed for late 2 cable operation. Supplied with tear drop air VT No. 35-0466
cleaner, mounting bracket and black fuel line. Super ‘E’ carb is
approximately 17/16” shorter than the Super ‘B’ carb, making instal-

XL
lation length of the Super ‘E’ the same as stock. The 17/8” is for A Chrome Choke Knob for
street stock applications, 21/16” for big bore and race use. Intake B Super E&G. Allows use of the
manifold clamps or flanges must be purchased separately when stock plunger and spring. Kit
they are required. includes brass plunger nut
17/8 ‘E’ 21/16 ‘G’ and chrome knob.
V T N o . Fits VT No. # Item
35-0005 — Pre1978 XL 35-0132 A Choke Knob
35-0006 35-9205 1979-85 XL 35-0217 B Idle Screw Set
35-0008 35-9207 1986-90 XL Evolution
35-0009 35-9208 1991-03 XL Evolution
35-9368 — 2004-up XL Evolution Long Float Bowl Screws fit
35-0471 35-0470 Carb only S&S E Carbs, to facilitate
easy removal of bowl.
Hi-Flow Air Cleaner
VT No. Finish
Element fits S&S E Air
35-0025 Brass
Cleaners. Kit includes wash-
35-0029 Chrome
able 3.5” high filter and
Accelerator Pump Adjusting
mount studs.
Screws allow adjustment of idle
VT No. 34-0653
and accelerator pumps by these ‘T’
bar style screws for ease of adjust-
ment.
VT No. 35-0217
All Carburetors sold as individual pieces or in kits are covered under our
warranty “Replacement Only” Provision. All carb related item part numbers begin
with a 35 prefix. No credit will be issued for these items as they are exchange only. Sifton Carb Hop Up
Kit includes emulsion
Replica Air Filter
tube & bomb sight
Elements fit S&S models
annular booster tube
washable.
for all S&S E carbs.
VT No. Model
VT No. Item
34-1176 E&G
35-0026 35-0133 Kit
34-0935 B Installed
34-1176 34-0935 35-0026 Idle Mixture Screw

931
Super E Air Cleaner Spirit
Chrome
Vented

34-1015
34-0982 34-0680

Flame, 34-0745
Indented

Chrome S&S Super E & G Air Cleaners are available as 34-0707


complete units, or replacement covers only. Complete assem- Chrome Air Cleaner Covers fit S&S carb stock backing plate
blies include backing plate which have built-in brackets to and filter, “bolt on.”
mount to Evolution heads. Super E Super B Style
VT No. Item/Fits 34-0982 34-0545 Eagle Spirit Chrome
34-1015 Complete Assembly 34-0745 Flame 932
34-0981 Chrome Cover All Super ‘E’ 34-0680 Vented
34-1063 As Above with Notched Cover for 5 Gallon Tanks 34-0692 Smooth (Vented)
34-0982 Chrome Eagle Spirit Super ‘E’ Cover Only 34-0978 Smooth (S&S)
34-0984 Replacement Element Super ‘E’ Foam Type 34-0707 Skull 34-0704
9980-3 Chrome Allen Screw Set for S&S Covers 34-0704 Smooth
Adapter Plate allows installation of CV Air Cleaner 34-0709 Maltese
to S&S E carbs and vertical or horizontal mounting
of 34-0670 tapered cone air cleaner.
VT No. 34-0673
34-0199 S&S Air Cleaners for stock carbure-
tors. Chrome plated S&S tear drop
air cleaners to fit all Tillotson, Bendix
or Keihin Carburetors. Complete with
cover, backing plate, element and all
hardware needed for installation. 34-0842 Installed 34-0620

Velo Air Cleaners fit S&S ‘E’. Order bracket separately.


VT No. Fits
VT No. Style
34-0199 1966-84
34-0842 Flame
34-0108 1986-87
34-0620 Smooth
34-0109 1991-up S&S Air Cleaner Breather Bolt Kit for
Air Cleaner Support Brackets fit S&S Super ‘E’ and 1993-up Super E & G Air Cleaner
‘G’ for 1957-85 XL Assemblies features 2 piece breather bolt
VT No. 34-0337 with rubber coated washers. Fits 1990-up.
VT No. 35-1705

Siren Air Cleaner Assembly fits 1991-up XL models.


ThunderPro Thunder Jet fits S&S ‘G’ VT No. 34-1529
& ‘D’ Series Carburetors. Increases fuel
delivery. Black finish.
VT No. 35-0179

Throttle Cable
Adapter Block
allows use of stock
1996-up throttle
cables on S&S E
36-0546 Installed Carbs.
VT No.36-0546

932
Mikuni Carbs
35-9320

36-2550

Mikuni HSR 42 Easy Kits. These kits are designed to work


35-0251 with stock intake manifold, choke cable, air cleaner and throttle
cables.
Dell’Orto Pumper features adjustable accelerator pump and VT No. Fits
choke. Kit includes throttle assembly, cable, grips, air cleaner 35-9320 1994-2006
adapter and carb adapter to fit stock 2 bolt XL manifolds on 35-9115 1971-85
pre1985 models.
VT No. Item
35-0030 38mm Complete Kit
35-0031 40mm Complete Kit
36-2550 Replacement Throttle Cable for 38 and 40mm
35-0251 Choke Lever
15-0555 Carb Gasket Kit
35-0238 38mm Carb Only
35-0239 40mm Carb Only
34-1083 Dell’Orto Pumper Air Cleaner Adapters Allows
use of Bendix,Keihin or Stock 1990-up Air
Cleaners.

XL
VT No. Type AC
34-1060 34-1060 Flat Keihin
34-1083 Recessed 1990-up Stock

Dell’Orto Spigot Carburetor Adapters. O-


Ring seal with steel flange for 38 mm carbs. Mikuni Carb Kits 38mm for all XL. Includes air cleaner, carbu-
VT No. 35-9076 retor, manifold adapter, hose clamps, main and pilot jet assort-
ment and throttle cable. Fits 1957-up.
Edelbrock VT No. Item
Performer Mikuni
35-0010 Complete Kit
Series Carb Carburetor
34-0567 Air Cleaner
Kits feature Parts and
36-0105 Cable
adjustable Information
accelerator 35-0071 Throttle Handle
Manual.
pump, replace- VT No. 48-0671
able main jet,
adjustable idle
air bleed, stain-
less steel throt- Mikuni HS and HSR Jets.
Jets
tle shaft bear- Pilot Jets Main Jets Main Jets
ings, hard VT No. Size VT No. Size VT No. Size
35-0800 22.5 35-0806 150.0 35-0812 165.0
anodized flat 35-0801 25.0 35-0807 152.5 35-0813 167.5
slide and air 35-0802 27.5 35-0808 155.0 35-0814 170.0
cleaner flange that will accept any pre CV or CV type style air 35-0803 30.0 35-0809 157.5
cleaners. All kits use stock intake manifolds, throttle cables and — 35-0810 160.0
mounting hardware. Kits are available with flange mount carb or 35-0805 35.0 35-0811 162.5
spigot mount carb. In 38mm, 40mm or 42mm. Flange mount HSR-42 Jet Needles HSR-45 Jet Needles
carbs fit 70-84 XL. Spigot mount carbs fit 1986-up XL. VT No. Size VT No. Size
Flange Spigot Size 35-0815 95 35-0818 95
Mount Mount 35-0816 96 35-0819 96
35-3172 35-3170 38 35-0817 97 35-0820 97
35-3173 35-3171 40
35-3174 35-3169 42

933
Throttle 35-0070
35-0211

Cable Kits
35-0212

Throttle Kits available in single or dual


35-9246
units with or without grips and chrome
end plugs. Throttle & Cable Kits include grips, throttle
VT No. OEM Type and idle. Barnett cable with ends attached for
Single 1974-80 S&S ‘E’ & ‘G’ carbs.
35-9149 35-0215** 36500-74 Kit with 2 grips VT No. Item
35-9350
35-0700 35-9246 38” Complete Kit
35-0070** As Above As above with 35-0212 Handle and Grips only
cable S&S Super ‘E’ & ‘G’ and Cables for Dual
35-0211* 56500-74 Throttle only Stock Type Throttle Handles.
35-0237 35-9073 56220-74 Nylon Tube only Stainless Black Length Type Years
35-9351 35-0210 56397-74 Adjuster only 36-1504 36-2464 33” Throttle 81-95
*Note: Includes nylon tube with chrome 36-1506 36-2466 33” Idle 81-95
clamps 36-1561 36-0744 33” Throttle 96-up
**Note: Includes chrome end plug. 36-1562 36-0746 33” Idle 96-up
Dual 1981-up (Push-Pull)
VT No. OEM Item Chrome Hand Grip Hole 36-1563 36-2545 38” Throttle 81-95
35-0237 56395-81 Kit with grips Plugs replace 56238-62 36-1564 36-2544 38” Idle 81-95
35-0212**56395-81 Kit with grips on 1960-up, using stock 36-1565 36-0732 38” Throttle 96-up
35-9352**1981-90 Kit w/black cables grips, 10 pk. 36-1566 36-0734 38” Idle 96-up
35-9350 1991-95 Kit w/black cables VT No. 28-0618 Chrome Throttle Cable
35-9351 1996-up Kit w/black cables Router directs cable on
35-9149* 56324-81A Throttle only Tillotson Carb.
35-9218 56396-74 All Friction Spring VT No. 35-0500
*Note: Includes nylon tube with chrome C
clamps. Throttle Adjusting Kit
**Note: Includes chrome end plugs. includes chrome knob and
spring. Fits 1974-up.
35-0254 Carburetor Cable Brackets. VT No. Item
VT No. # OEM Fits 35-0210 Adjuster w/Spring
Finish 13-9197 Spring
35-0253 31-0445 A 38679-72 1957-65 72+73 XL 12-0980 Retaining Ring
Zinc Keihin Throttle Cable End.
Chrome Throttle Clamps and Tube Set 31-0446 B 27449-66 1966-71 XL Zinc Brass cable fitting end.
feature smooth design, upper and lower 35-0208 C 27459-74 1974-up XL Replaces 56508-76, 10 pk.
pieces with screws and nylon throttle tube, w/Bendix Chrome VT No. 36-2480
for single or dual cable applications. Throttle Thumbwheel
A Screw is 1” diameter for
VT No. Type
35-0253 Single throttle return on 1974-up
35-0254 Dual models. Spring included.
VT No. 35-0372
35-0560 35-0700
35-0213
35-0071
Universal Throttle Sets feature chrome housing with
adjuster, metal twist tube, both use universal cable.
VT No. # Item Cable
Bendix Carb Throttle Kit includes single
Type
cable throttle assembly, cable with adjuster B
35-0071 A 1” with Anderson Rubber Grips Single
and chrome bracket.
35-0232 As Above 1/4” turn without Grips Single
VT No. Item 35-9156
28-0116 Grips for Above
35-0560 Kit
35-0213 B 1” with Plastic Grips and Cable Single
35-0700 Cable
35-9156* C Barnett without cable Single
35-0076* C Barnett without cable Dual
35-0214 D 7/8” with Plastic Grips and Cable Single C
28-1981
36-0104 Cable only, barrel end, 48” Single
Nylon Throttle Tubes.
36-0112 Cable only, barrel end, 60” Single
VT No. Type Year
36-2538 Handle Ferule with nut Single
35-9073 Single 1976-81
*Note: Does not include left side grip order 28-0215.
28-1981 Dual 1982-95
35-9870 Dual 1996-up
934
Throttle Cable Sets
36-0857
Throttle/Idle Cables
M&M Cables are constructed with the SupraTM stainless steel braid which is tightly
woven for a bright, quality consistent finish. The clear coat is UV resistant, heat
bonded, non-yellowing grade for long service life. All applications include the correct
fittings, adjuster and inner lengths for an exact installation and fit.

Black Matched Stock and 36-0856


Idle Cable Sets for Big Twins
Stainless Steel Braided Cable Set by M&M features clear
include correct throttle and idle
36-0858 coating for throttle and idle applications.
cable assembly for Big Twins.
VT No. Year Model Length
36-0857 1996-98 XL Stock (35”)
36-0856 1990-95 XL Stock (34”)
36-0866 1990-96 XL +8” (42”)
Stock +8” Years
36-0855 1981-89 XL Stock (38”)
36-0858 36-0861 1996-up
36-0827 1999-up XL Stock
36-0859 36-0862 1990-95
36-0114 1982-95 S&S 38”
36-0860 36-0863 1981-89
36-0115 1982-95 S&S 50”
36-0129 1996-up S&S 38”
36-0128 1996-up S&S +8” 46”
36-0119 1996-up S&S 50”
Throttle/Idle Cable Assemblies are available in black vinyl or braided stainless covering with correct end fitting for each appli-
cation, also available in overstock length. All are assemblies unless noted.
V-Twin V-Twin Barnett Barnett Barnett
Stainless Black Stainless Stainless Black OEM Length Fits
Clear Coat
— — — 36-1500 36-2460 56389-74 Stock 1974-75
— 36-0107 — — 36-0107 — +6” Ext As Above
— — 36-0630 36-1501 36-2461 — +8” Ext As Above
36-0901 36-0102 — 36-1502 36-2462 56313-76 Stock 1976-80
36-2520 36-0103 — — — — +6” Ext As Above
— — — 36-1503 36-2463 — +8” Ext As Above
— 36-0948 — — — — +12” Ext As Above
36-0903 36-0101 — 36-1504 36-2464 56324-81 Stock 1981-85 Throttle Cable

XL
36-2516 — — 36-1505 36-2465 — +8” Ext As Above
— — — — 36-2558 — +12” Ext As Above
36-0902 36-0100 36-0635 36-1506 36-2466 56323-81 Stock As Above Idle Cable
36-2515 — 36-0636 36-1507 36-2467 — +8” Ext As Above
— 36-2557 — — — — +12” Ext As Above
— 36-0110 — 36-1520 36-2472 56308-86 Stock 1986-87 Throttle Cable
— 36-0111 — 36-1521 36-2473 56309-86 Stock As Above Idle Cable
— — 36-0643 36-1522 36-2490 56308-88 Stock 1988-95 Throttle Cable
— — — 36-1523 36-2491 56309-88 Stock As Above Idle Cable
— — — 36-1524 36-0703 56308-96 Stock 1996-01 Throttle Cable
— — — 36-1525 36-0705 56309-96 Stock As Above, Idle Cable
— — — 36-1568 36-0762 56400-96 Stock 2002-up Throttle Cable
— — — 36-1569 36-0763 56401-96 Stock As Above, Idle Cable

Cable Sets
Barnett Clear Coat Braided Stainless Throttle Cable Sets
Clear Coated include throttle & idle cable.
VT No. Year Model Length
Black 36-0827 2002-up XL1200 Stock
36-0832 1981-95 S&S Super E,G, Screamin’ Eagle 33”
36-0101
36-0829 1996-up S&S Super E,G, Screamin’ Eagle 33”
36-0830 1981-95 S&S Super E,G, Screamin’ Eagle 38”
36-0831 1996-up S&S Super E,G, Screamin’ Eagle 41.50”
36-0832 1981-85 XL Stock
36-0827
36-0833 1981-85 As Above +8”
36-0851 1986-87 XL Stock
Chrome Dual Throttle Cable Separator is two 36-0852 1988-95 XL Stock
piece design. 36-0853 1996-01 XL Stock
VT No. 31-9942
Spiral Chrome Throttle Cable in stock
Chrome Throttle Cable Support length. Fits 1976-80 All Throttle.
Bracket. for all Twins with Bendix carbu- VT No. 36-0511
retor. Replaces 27459-74.
VT No. 35-0208

935
Clutch Cables 36-0679 36-0408

Clutch Cable Assemblies feature heavy duty construction designed for reliability and longer service. By V-Twin or Barnett in
black vinyl or braided stainless covering.
V-Twin V-Twin Barnett Barnett Barnett
Stainless Black Stainless Stainless Black
with
Clear Coat OEM Length Fits
36-0504 36-0406 36-0677 36-1534 36-2350 38619-57 Stock 1957-70 All XL
36-0550 36-0407 — — — — +4 Ext As Above
— — — 36-1535 36-2351 — +8 Ext. 1957-70 All XL
36-0506 36-0408 — 36-1536 36-2352 38619-71 Stock 1971-85 All XL
— 36-0409 — 36-1537 36-2353 — +8 Ext. As Above
— — — — 36-2495 — -5” Under As Above
— — — — 36-2354 — Stock As Above Nylon Lined
— 36-2425 — 36-1538 36-2485* 38619-86A Stock 1986-up XL 883
36-2513 — — 36-1539 36-2486* 38621-86A Stock 1986-up XL 1100,1200
— — — 36-1540 36-2487* — +6 Ext. As Above
— — — 36-1541 36-0539 38620-96 Stock 1996-up XLH-1200CC
*Note: Uses eyelet style end. Hand lever pin is supplied.
S.S. Braided Clutch Cables.
VT No. Casing Length OEM# Application
Length
36-8050 52.75” Stock 38619-86A 86-03 XLH 883 Std., 87-91 XLH 883 Deluxe, 00-03 XL
38663-00 833C/1200CC, 02-03 XL 883 R, 96-03 XL 1200S
36-8052 61.25” Stock 38621-86A 86-87 XLH, 92-95 XLH 833 Delux, 87-95 XLH 883
Hugger, 88-95 XLH 1200
36-8052 36-8053 47.06” Stock 38619-84 70-85 XLH, 81-85 XLS, 70-79 XLCH
36-8061 57.25” Stock 38662-00 96-03 XLH 883 Hugger/ XLH 1200, 99 XL 883C, 96-99
38620-96 XL 1200C
36-8064 54.75” Stock 38699-04 04-05 XL/XL 883C/XL 1200R
36-8077 57.25” +2” As Above
36-8078 59.25” +4” As Above
E-Z Pull Clutch Assist reduces
manual effort required to pull
36-0578 lever by 40%. Fits inside trans
side cover and extends clutch
operating mechanism for
36-0579 improved leverage. Fits 1986-90
Chrome Clutch Cable Adjuster Cover fits 1987-up BT and XL Sportster.
installs over adjuster at clutch adjustment cover. Locks in place VT No. 18-3232
with stainless set screw. Will retro fit Barnett or stock cables. Rubber Cable Oiler Boot replaces 38690-55,
VT No. Type Style for XL 1955-80. 5 pack.
36-0524 BTE Lower VT No. 28-0401
36-0578 1982-up Upper
36-0579 1987-up Lower
Clutch Cable Bracket secures cable to 26-2138
frame on 1952-E70 XL models. Parkerized
finish. Replaces 38676-52 26-2130
VT No. 37-9160 26-0505
60” Chrome Cable Wrap is a classic 1950’s 26-2132 36-2559
style dresser trim item. I.D. size noted. Sold each.
36-0621 VT No. Size
36-0520 5mm
36-0521 6-7mm
36-0525 10-11mm Lever Pins/Bushings
Replica Clutch Adjuster Sleeve. Fits 1954-71, VT No. OEM Item U/M
7
/16” hole levers. Zinc plated. 26-2130 45036-82 1982-87 10
VT No. 37-8460 26-0505 45036-68 1965-72 with Bushings 10
26-2138 45039-68 Nylon Bushing 25
26-2132* 45036-88 1988-up with Bushings Ea
36-2559 45423-92 Lever Bushings 10
*Note: Teflon pin fits 1988-up eyelet clutch cables

936
Cable Clamps Speedo Cables
31-9943 37-9396

Black 36-0603
37-9359
Stainless
31-1010
Front Wheel Drive Speedometer Cables.
Choose by application or by length and top nut size.
37-8913
Blk Vinyl Stainless OEM Length Top Nut
1984-87 XLH, 1986-87 XLH 1100, 1984-85 XL, 1983-85 XR.
Replaces OEM 67078-85A, 67051-73 & 67052-78A.
36-0606 36-2528 See Text 40” 16mm
Chrome Cable Clamps are 2-piece design for securing 36-0813 — Barnett 40” 16mm
cables or wires to frame and forks. Sold each. As noted for — 36-0120 Coated 40” 16mm
cable type 1973 XL, 1988-94 XLH, 883 HUG-DLX and XLH 1200.
VT No. Size Holes Type 36-2414 36-2529 67048-83A 43” 16mm
37-8911 1” 1 Clutch — 36-0121 Coated 43” 16mm
37-9119 1” 2 Throttle 36-0815 — Barnett 42” 16mm
31-9943 1” Slot Throttle (2) 36-0608 — 67052-78B 49” 16mm
37-8976 1 1/4” Slot Throttle (2) 1973 only XL Models.
37-9396 1 1/4” 2 Throttle (2) 36-0601 — 67051-73 42.5” 16mm
36-0602 — +4” 46.5” 16mm
37-9359 1 1/4” 1 Clutch
1983 XLS Models.
37-8912 35mm 1 Throttle 36-2410 36-2530 67054-83A 46.5” 16mm
37-8913 35mm (1 3/8”) 1 Clutch 36-0816 — Barnett 47” 16mm
37-8914 39mm 1 Speedo 1974-83 XL Models.
37-9341 41mm 1 Speedo 36-0603 36-0819 67051-74 39” 12mm
31-1010 49mm 1 Clutch — 36-0123 Coated 39” 12mm
36-0814 — Barnett 39” 12mm
36-0959 — With Elbow 41” 12mm
36-0604 — +4” 43” 12mm
37-0883 37-0886 37-0884 36-0605 36-2534 +6” 44.5” 12mm
— 36-0124 Coated 44.5” 12mm
1979-82 XLS Models.

XL
36-2411 36-2533 67060-79A 38” 12mm
37-0888
37-0887 37-0885 Transmission Drive Speedometer Cables
Chrome Billet Cable Clamps sold each. Black Metal OEM Lgth Top
36-2570
VT No. Size Type Vinyl Zinc Nut
37-0883 1” Throttle, Single 1957-70 XL’s Trans Drive
37-0884 1” Throttle, Dual 36-2570 36-2577 67051-52A 46” 5/8”
37-0885 1” Clutch 1970-72 XLH Models.
37-0886 1 1/8” Clutch 36-0992 — 67051-70 46” 16mm
37-0887 41mm Clutch 1952-70 XL, Mini Speedo Kit 39-0365 and 39-0314
37-0897 39mm Clutch 36-0512 Custom — 50” 12mm
37-0888 — Speedo to Fender
36-0397 Replacement Speedometer Cable
Kwik-Klip attaches brake line or speedo cable to 36-0515 Nuts for front wheel drive cables
fork leg.
VT No. I.D. and sold in 5 packs.
24-1023 39 VT No. Size
24-1024 49 36-0397 12mm
24-0497 41 36-0515 16mm Course
41mm Push On Fork Tube Clamps. 5/8” NPT, fits Fat Bob
VT No. Style
Cable Adapter allows use of 5/8” cable on 12mm
31-0315 Smooth
31-0315 31-0316
31-0316 Groove threaded speedometers.
VT No. 36-0507

Brake Cables
Brake Cable Clamp cinches cable to brake Front Brake Cable. Replacement core and
arm. casing for 1952-72 Sportster models.
VT No. 26-0508 Replaces 45073-51 60” long, must be cut to
36-2385 proper length.
Cable Clamp is fitted to hand lever for emergency or
VT No. Type
permanent use. Easy to install .460” diameter, pair.
36-2385 Stock Type, V-Twin
VT No. 26-0509
36-0501 Stock Type, Barnett
36-2489 Braided Steel
36-0509 Inner Only
937
Speedometer Drive Choke Cables
36-2555
36-2526 Right

36-0988

Speedometer Drive Units fit front wheel only,


have .750 axle hole, for right and left side as noted, spacer
length note. (A) Overall (B) Spacer length. 2.1 Ratio.
Overall Choke Cable Assemblies for years listed.
VT No. OEM Spacer Length Fits Side VT No. # OEM Fits
36-0800 67127-73 .268 .789 All 1973-83 R 36-0989 D Kit 1967-70 XL
XL-XLS-XLCH 36-0946 D Kit 1972-79 XLH-XLCH
36-2526 Chrome .268 .789 As Above R 36-2555 D 29229-88C 1988-up XL
36-0802 67127-84A .361 .940 1984-94 XL L 36-0987 C 29220-67 1967-70 XL
Chrome Speedometer Drive Cover fits per- 36-0988 C 29220-72 1972-78 XL
fectly over the existing drive units. Fits 1987-95 29219-78 1979-E80
with 39mm Forks. 36-2391 B 29216-72 1972-78 XL
VT No. 42-0434 36-0994 A 29214-67 1971-84 XL Knob Black plastic
Speedo Drive Spacers replace drive units. Fits Chrome Choke Knob fits 1989-up CV
1973-83 XL. model carbs.
VT No. 44-0390 VT No. 36-0551
Speedo Drive Units include housing
Choke Knob Insert polish stainless, pack of 5.
and gear as replacement, for trans-
Fits 1989-up.
mission drive. 11 Teeth for 1952-72.
VT No. 36-0555
VT No. 8900-1
8900-1
Block Off Plug for speedometer drive hole plug
31-0149 28-1998 fits 1952-72.
Installed VT No. 2057-2

Speedometer Cable and Cable Mount for front wheel drive


models 1973-95. 5 packs.
VT No. OEM Item
31-0149 38623-68 Chrome Bracket
28-1998 66996-85 Cable Boot

Electronic
1995-up XL Electronic Speedo Sending
Unit replaces 74402-95B.
VT No. 17-0589
Speedometer Sending Unit Wrench features a shortened
3/16” ball end hex bit for removal or installation of hex screw
used on all models equipped with electronic sending units.
Programmable Transmission
VT No. 16-6738
Speedometer Sensor is a fully
adjustable sensor assembly for all 5 & 6
36-0250 36-0422 Speed transmissions with electronic drive
speedometer. Allows fast and accurate
adjustments for any tire size, pulley on
gear ratio change.
Speedometer Calibrator Corrects readings of stock electronic
VT No. 36-0150
speedometers when using oversized rear tires or when other
drive train modifications have been done that effect final drive Billet Speedo Sensor Block Off
ratio. Use on all Big Twins. includes screw & O-ring.
VT No. Brand VT No. 17-0592
36-0250 S&S
36-0422 VT
938
39-0438
Mini Gauge Kits
39-0550 39-0437

39-0435, 39-0436, 39-


39-0578 0550 Turn Signal Light,
Pre90 models tap into
orange wire exiting turn
39-0439 signal flasher.
1991-up models signal
indicator light cannot be
used.
Mini Gauges includes cable and mount clamp and 4 LED
indicators on 60mm types only. Note: 39-0556 & 39-0437
include LS Speedo drive.
• Blue-High Beam
• Green-Neutral
• Red-Oil 39-0456
• Yellow-Turn Signals
White Face
Chrome Mini-Gauge 48 mm 60 mm Ratio Item Year
Bracket mounts to handle- 39-0435* 39-0550 2:1 Speedometer 1973-94
bar top clamp/riser on XL 39-0437* 39-0556 2:1 Speedometer 1995-99
models to hold tach on 39-0438* 39-0576* 2:1 Tachometer Electric
speedo units. Gauge is not 39-0456 39-0456 Knob Speedo
included. White Black
VT No. 39-0931 Face Face
3-LED 4-LED
39-0439 39-0578 2:1 Speedometer 1973-94

XL
39-0858 39-0859 39-0441 39-0580 2:1 Speedometer 1995-99
*Note: Does not have LED indicators.

36-0563

39-0593 39-0860
36-0789
80mm Electronic Gauge features stainless housing and Y
bracket.
VT No. Type Year
39-0563 Tach 1978-up
39-0789 Speedo 1995-up
Billet Gauge Mount fits mounted on 11/4”
riser bars. Bracket will accept 48 mm
gauge.
60mm Mini Electronic Speedo and Tach. Speedo features
VT No. 39-5509
easy push button recalibration and re-settable trip meter, with
LED lighting. 8000 RPM Tach has LED lamp. All units have
31-0877 Installed
black face and include clamp.
VT No. Ratio Drive Item 31-9997
39-0858 2:1 Mechanical Speedo
39-0859 2240:60 Mechanical Speedo
39-0593* Electronic Speedo Chrome Billet Fork Tube Gauge Bracket permits quick and
39-0860 0-8000 RPM Tach easy installation of mini 48 mm gauges to exposed fork tubes.
31-9997 Y Bracket Gauges are sold separately.
*Note: For use with stock type electronic speed VT No. Fork Size
sensor. 31-0876 39mm
Chrome Clamp includes molded rubber insert to 31-0877 41mm
attach mini gauges to handlebars for less vibration. Warranty
All Gauges sold as individual pieces or in kits are covered under our warranty
VT No. 28-0325 “Replacement Only” Provision. All item part numbers begin with a 39 prefix. No
credit will be issued for these items as they are exchange only.

939
Mini Gauge Kits 60mm Mini
48mm Deco

39-0315

39-0368
60mm Mini
48mm Deco

39-0314

39-0365 39-0417

Electric
39-0575
39-0434

39-0433

Multi-Colored Mini Gauges. 60 mm gauge features a 2.4” pol-


ished stainless body with a white face, total length of 2.7”. Units
39-0367 include a chrome bezel with choice of red, orange, blue , yel-
low, white, green or purple by the push of a button. Works on
12 v systems. Tach adapter required for use with single fire igni-
tion. Speedometer accepts 12 mm drive cable.
VT No. Gauge Ratio
39-0417 Speedo 2:1
39-0433 Speedo 2240:60
48mm Deco or 60mm Mini Speedometer and Tachometer 39-0434 Tach Electric
Kits include gauge, chrome bracket and rubber handlebar
clamp and proper cable which can be installed without any
adapters or modifications.
1995-99 kits for XL includes drive and cable.
48mm 60mm 39-0204
Deco Mini Ratio Fits
Speedometer
39-0365 39-0314 2:1 1952-72
39-0368 39-0315 2:1 1973-94
39-0554 39-0555 2:1 1995-99
— 39-0575 Electric 1995-up
Tachometer
39-0366 39-0317 1971-80 Chrome 60mm Tachometer Housing Kit includes bracket (to
39-0367 39-0392* Electric 3-wire type mount to XL 39mm 1988-up fork stem bolt) and 60 mm electric
31-9997 Fits All Chrome Y mount tachometer. Housing which is available separately may be fitted
33-2008 Fits All Light socket with bulb with any 60mm electric speedo or gauge.
33-2047 Fits All 12 Volt bulb, 10 pack VT No. Item
Note: For use on 1978-up models with coil triggered tach, 39-0202 Tachometer Kit
Green Negative wire goes to negative side of coil. Red wire 39-0204 Speedometer Kit
goes to ignition side of key switch. Tach head must be ground- 39-0203 Housing Only
ed by black wire. 24-0637 Stem Bolt
Cable 36-0512 fits 39-0314 & 39-0316 kits. Chrome Billet Housing will accept 48 mm elec-
Cable 36-0603 fits 39-0315 kits. tronic tachometer or speedometer.
VT No. 39-0116
940
39-0335 39-0937 39-0933
Replica Speedo & Tach
31-3964 XLH-XLCH Speedo are the
Speedo
black plastic style used from
1974-85. Complete unitsBracket
include brackets. Bracket,
replacement plastic lens, and
fork tube plugs to accept
bracket are sold separately.
VT No. OEM Fits/Item
39-0372 92020-74B (A) 0-150 Mph
1974-83 XLH-XLCH
31-3964 67316-74 Speedo bracket Chrome
39-0319 24-0166 45993-74 Fork plug Chrome, pair
39-0391 — (B) Lens only, each
33-0133 71090-64 12V Bulb
Speedometer Heads fit front wheel drive. Replacement Clear Lens replaces fogged,
VT No. OEM MPH Model cracked or broken lens on stock gauges 1974-
39-0335 67021-73C 140 1973-82 83. Cut off old lens and plastic-seal new one in
39-0319 67020-73B 150 1973-82 place. Each.
39-0389 67020-73B 120 1973-82 VT No. 39-0391
39-0937* 67016-86A 120 1986-up XL 883
39-0933 67037-85A 120 1985-90 XL, 1983-85 XLX,
*Note: With auto turn signal switch. Digital Speedo/Tach
39-0338 39-0325
39-0599 Installed Digital Speedo
Tach has the fol-
A B lowing functions:
Reset Knobs. Order for proper applications. • Bar Graph Tach
VT No. # OEM Years/Type • High Beam
39-0338 A Alloy All Female • Neutral
39-0325 B 67325-76 1976-84, 1985-94 All • Oil Pressure
• Turn Signals
Tachometer & Speedometer Covers are
VT No. Item • Digital Odometer
formed to fully cover plastic encased

XL
39-0599 Gauge • Trip Meter
instruments on 1973-83.
31-0984 31-0984 Bracket • Unit measures
VT No. 42-0350
110mm ((L)x57mm
Tachometer (H) x 38mm(W).
Stock Mechanical Tachometer for 1965- VT No. Item Year/Type
73 XLH-XLCH 0-8,000 RPM, mounts in 39-0321 Tach only 1965-73
31/4” dia. hole, replacing 92051-65. Use 36-0990 Cable 1971-80
cable VT No. 36-0990 which will connect 36-0980 Cable 1965-69 Magneto
this tach to XL’s 1971-80 with mechanical 36-0981 Cable 1965-69 Dist.
tach drive.
Electric Tachometer replacement type,
0-8000 RPM. Order lamp separately.
36-0514
VT No. OEM Years
36-2549 39-0936 67111-85 1985-93
XLCH Tachometer Cables and Gears. 39-0970 67042-95 1996-up
39-0936
VT No. OEM Item Years Type
36-0514 92063-63 Gear 1962-70 Magneto 36-0990 Tachometers
31-3963
36-0513 92065-67A Cable 1965-69 Magneto are the black
36-2575 92062-65A Cable 1965-69 XLH Dist. plastic style
36-0990 92062-70 Cable 1970-73 XLH-XLCH used from
36-2549 92097-71 Drive 1971-80 XLH-XLCH 39-0373 1974-85.
12-1400 25517-71 Drive Gear for Cam Complete
1971-80 XLH-XLCH units include a bracket. Replacement plastic lens and fork
36-0991 92065-74 Cable 1974-80 XLH-XLCH tube plugs to accept bracket are sold separately. Fits XLH-
36-2573 As Above Cable Stainless XLH-XLCH XLCH.
36-0999 +6” Cable 1974-80 XLH-XLCH VT No. OEM Fits/Item
39-0373 92051-74B 1974-80 XLH-XLCH
Chrome Tachometer Drive Block-Off Plug Kit Mechanical Tach
includes a plug and nylon gasket. Fits 1971-80. 24-0166 45993-74 Fork plug Chrome, pair
VT No. 7401-2 39-0391 — Lens only, each
33-0133 71090-64 12V Bulb
31-3963 Bracket
941
39-0212

39-0142 39-0397 39-0941


Gauge 39-0942
39-0400 39-0971
Mounts
39-0141
Speedo & Tach Brackets in chrome fit all XL models. The 39-
39-0213 0407 is the flexible black rubber visor. The 39-0397 includes
visor.
VT No. OEM Lite Years Type
39-0142 67053-83 3 1983-91 Single
39-0397 67053-86 4 1986-91 Single
39-0941 67083-92 Slot 1992-94 Single
39-0212 67293-95 1995-up Single
39-0141 67110-83 3 1983-91 Dual
39-0400 67036-86 4 1983-91 Dual
39-0942 67167-92 Slot 1992-94 Dual
33-2023 33-2024 39-0971 68513-92 Indicator Lamp Bezel for Above
39-0213 67294-95A 1995-up Dual

33-2022 A B

33-2026

33-2025

3/8” Indicator Lamps.


VT No. OEM Color Type Fits D
33-2022 68489-86 Red O.P. 1986-up XL
33-2023 68574-86 Green Neutral 1986-up XL
33-2024 68023-92 Blue HiBeam 1986-up XL E
33-2025 68695-91 Green Turn Sig 1991-up XL
33-2026 68002-92A Red 1991-up XL
12-9911 68608-83 Speed Nut 1983-up XL
33-1956 33-1957 Indicator Lamps fit visors F
and dash for high beam,
neutral and generator.
G

VT No. OEM Color Type Fits H


33-1956 67851-75 Green Neutral 1975-83 XL
33-1957 68536-75 Red O.P. 1975-83 XL
Chrome Gauge Covers fit FXR models.
VT No. # OEM Year Type
39-0162 Set A&B 1984-90
39-0395 A 67092-85 1984-94 Tach
39-0394 B 67090-85 1984-90 Speedo
39-0943 B 67091-91 1991-94 Speedo
39-0143 39-0139 39-0140 39-0401 C 67103-83 1983-90 Lower Speedo
39-0954 E 67103-91 1991-up Lower Speedo
Speedometer & Tachometer Brackets, 1973 only.
39-0955 F 92061-83 1983-up Rubber Cushion
VT No. OEM Type
39-0956 G 67104-83 1984-91 XL Rubber Cushion
39-0143 67181-73 Single Gauge
39-0957 H 67121-92 1992-up XL Rubber Cushion
39-0139 92074-73 Tach-Speedo
39-0140 67180-73 Cup for Speedo and Tach

942
Tanks for 04-06 XL’s
38-0030
Installed

38-0283

38-0030

38-0295 38-0249

King Tanks available with air craft or pop up gas cap. Feature
smooth radius edge profiles with locking air craft cap installed.
Capacity is approximately 3.3 gallons.
Air Craft Pop Up Year
38-0283 38-0295 2004-06

38-0025

XL
2” Stretch Tank as shown on 2004 XL Sportster, to fit 2004-06
models, 4.0 gallons.
VT No. Type Cap Type
38-0030 Smooth Screw In
38-0249 Indented Screw In
38-0425 Smooth Pop-up
4.0 Gallon One Piece
Bobbed Tank for 2004-
06 XL’s and feature bolt
38-0065 in locking aircraft style
gas caps and full rub-
ber mount system.
VT No. 38-0299

Replica XL
Tank with
38-0026
stock or
aero filler
neck.

Replica Aero Year Type


38-0270 38-0885 2004-06 Carb
E-Z Bob Tanks are 3.2 gallon and fit 2004-06 models. 38-0026 38-0877 38-0880 2007-up EFI
accepts dash kit. Note: 2007-up XL models are fuel injected and require a fuel
VT No. Type Cap tank that accepts the EFI unit.
38-0025 Smooth 2
38-0065 Smooth 1
38-0026 Accepts Dash 2
37-0350 Bolt Set
943
1982-03 Tanks 38-0033

2” Stretched!
38-0260

38-0034

Seamless
38-0260 Side
Panel
Design!

One Piece Bobbed Tanks for XL’s and feature bolt in locking
aircraft style gas caps and full rubber mount system for 1982-03
models.
VT No. Style Gallon Year
38-0033 Bobbed 3 1982-03
38-0262 38-0034 Stretch Bob 3.5 1982-03
38-0294

38-0262 38-0262

38-0281
38-0297 with Indented Sides 38-0281 w/cap installed

2” Stretched Tank for 1982-2003 XLS is one piece curved


design with full rubber mounting. Order coil and switch location 38-0281
kit for 1995-2003 models. Dash type accepts 2, 3 or cast dash
assemblies. King Tanks available with air craft or pop up gas cap. Feature
VT No. Type Year Type smooth radius edge profiles with locking air craft cap installed.
38-0260 Dash Type 1982-2003 Smooth Capacity is approximately 3.3 gallons.
38-0262 Single Cap 1982-2003 Smooth Air Craft Pop Up Year
38-0297 Single Cap 1982-2003 Indent 38-0281 38-0294 1982-1995
38-0282 38-0294 1995-2003
38-0799 — 2007-up EFI

944
38-0177
3.2 Gallon E-Z
Bob Tanks

38-0096 Installed
38-0096

E-Z Bob Tank Kit*


38-0179 features one piece E-Z Bob Tanks One Piece for Sportsters will bolt to existing
3.2 gallon design, mounting holes and includes hardware. Available as tank only
which includes which will accept 2, 3 or cast type dash kits which includes 3
chrome bung style lite dash, plain unwired dash base, 2:1 ratio speedometer, key
late caps, and all switch(for cosmetic looks only) gas cap set, gas tank and
necessary mount mounting hardware. 1982-up models must use XLS or shorter
hardware for instal- seat. All tanks use 38-0321 gas cap set and are 3.2 gallon
lation. Kit also capacity. Tank measure 21 3/4” long and 12 3/4” wide and is
includes a chrome 15 1/4” from mount hole to mount hole with petcock location
cast dash kit. on left hand side. 1995-up kits include coil relocation kit VT
VT No. Years No. 38-0218.
38-0179 1982-94 Kit Tank Only Years
38-0177 1995-03 38-0075 38-0097 1952-78
38-0191 2004-06 38-0076 38-0094 1979-81
38-0077 38-0096 1982-94

XL
38-0067 38-0096 1995-2003
38-0026 2004-06
*NOTE:THE ABOVE TANK KITS INCLUDE A DASH KIT WHICH INCLUDES A PLAIN DASH BASE WITHOUT WIRING, 2:1 RATIO BOB STYLE SPEEDO, A
43” SPEEDO CABLE FOR FRONT WHEEL DRIVE APPLICATION AND A LATE BOB TYPE 6 POST CHROME KEY SWITCH. UNITS FOR 1995-UP DO
NOT INCLUDE SPEEDO OR CABLE, THESE KITS DO INCLUDE BRACKET TO MOUNT STOCK ELECTRONIC SPEEDO FROM MOTORCYCLE AND A COIL Dash
RELOCATION KIT.TANK IS 21 3/4” LONG AND 12 3/4” WIDE. MOUNT HOLE TO MOUNT HOLE IS 151/4.” PETCOCK ON LEFT.TANK ASSEMBLIES Panel as
ARE SOLD WITH “PLAIN DASH BASE” AND ARE NOT DESIGNED TO BE WIRED FOR INSTRUMENT LIGHTING. DASH BASES VT NO. 39-0959 FOR
3-LIGHT AND VT NO. 39-0960 FOR CAST DASH ARE AVAILABLE SEPARATELY FOR BUILDER REQUIRING DASH LIGHTING. supplied
in
Quick Bob Tank Kits 38-0083

E-Z Bob Tanks feature a


smooth top and does not
accept dash panel or
speedo. 3.2 gallon capac-
ity and includes neces-
sary hardware for instal-
lation. Order cap set VT
No. 38-0321 late bung
style caps separate-
ly.1995-up kits include
38-0083 XL Bob Kit
coil/ignition switch kit.
Tank width is 141/2” taper- E-Z Bob Gas Tank Kit* include a 3.2 gallon one piece tank,
ing to 9”, overall length is chrome dash without key switch hole, plain dash base and
19”, tunnel height is 71/2” mounting hardware. All kits can be used with a solo seat or
and width is 21/2”. custom seat with a shorter nose like our XLS types. Dash will
VT No. Years not accept a speedo with a built in tach. Order speedo sepa-
38-0090 1957-78 rately. Tank is 213/4” long and 123/4” wide. Mount hole to mount
38-0072 1979-81 hole is 151/4” petcock on left. 1995-up Kits include coil reloca-
38-0091 1982-94 tion kit.
38-0071 1995-2003 VT No. Year Cap
38-0025 2004-06 38-0083 1957-78 Bung
38-0321 Chrome 2 Cap Set 38-0084 1979-81 Bung
31-0321 Coil Mount and Switch Cover Kit 38-0082 1982-94
38-0947 1982-03 Air Craft
38-0073 1995-03 Bung

945
Replica Gas Tanks Gas Caps
38-0024 38-0757 38-0361

38-0391
38-0789

38-0117

38-0085
38-0405 38-0423

38-7001

38-0541
Replica Gas Tanks for Sportster are stock styled High-Tunnel
Tanks that feature stock mounts and filler neck. Fits 1955-up, Gas Caps for screw in bung style gas tanks. Vented type fits
1983-up single cap XLH tanks. Sold each.
2.4 gallon capacity. Uses 1975-up petcock.
VT No. Style VT No. Style
VT No. OEM Fits Side
38-0757 Pop-Up 38-0423 Maltese
38-0095* 61000-54C 1952-70 includes vent tube & Right 38-7001 Eagle
38-0361 Pop-Up
accepts early petcock 35-0400 38-0391 Cross 38-0789 Skull
38-0024** — 1958-78 Rubber Mount Right 38-0405 Flame 38-0541 Flame
38-0104* 61044-75 1958-78 Right Chrome Spinner Gas
38-0105* 61097-79 1979-81 Right Cap fits bung style
38-0117** 61023-83 1982-92 Right tanks with vent.
38-0024** 61023-83 1982-93 Rubber Mount Right VT No. 38-0409
38-0085** 61023-93 1993-2003 Right
38-0039** 61023-93 1993-2003 Left
*Note: Uses early cap 38-0310
**Note: Uses cap 38-0317

Mount Hardware
Gas Tank Mounting Kit 38-0207 38-0216 38-0217
includes chrome plated cus-
tom acorn nuts, washers,
studs, spacers and grom-
mets.
VT No. Year Type
2107-16 1996-2003 Acorn XLCH Gas Tank Mounting Hardware Kit includes nuts,
2265-6 2004-up Acorn washers and spacers for mounting stock gas tank.
2266-8 2004-up Allen VT No. Years
38-0224 31-0321 38-0218 38-0207 1958-85
38-0216 1986-92
38-0217 1993-2003
Hardware for above available separately.
VT No. OEM Year Item
Iso-Mount Kit. 37-9210 11473 1993-up Grommet
VT No. Year 37-9209 42500-80 1980-up Spacer
38-0224 1957-78 37-9208 5787 1993-up Spacer
38-0225 1979-81 37-9211 61135-57 1952-81 Spacer
38-0219 1982-2003 37-9212 61135-52A 1952-81 Spacer 37-9211
38-0218 1995-98 Coil and Switch Mount Relocation Kit
31-0321 Coil Mount Only 1995-up

946
King Gas Tanks

38-0132 Back
Rolled Bottom Edge

38-0132 38-0134
Front

38-0133
Installed
and Painted

38-0118 38-0086

38-0032

XL
King Stock
38-0485 under side ‘King’ Gas Tanks are made 2” wider than stock and include
stock style mounts, 3.1 gallon capacity. King Tank is 171/2”
long, 103/4” wide. 38-0106 accepts 3/8” NPT petcock. Petcock
side as noted.
VT No. Year Side
38-0106* 1958-78 Right
38-0107* 1979-81 Right
38-0118** 1982-92 Right
38-0485 38-0086** 1993-94 Right
38-0485 under side 38-0134 1982-94 Left
V-Twin Replica King Tanks feature an updated design
TM *Note: Uses Early Cap 38-0310.
shape that rolls the bottom edge under, to give flowing lines, **Note: Uses Cap 38-0317
while still retaining the classic shape. These are replicas of the
1996-up stock versions which are stock on all 1997-up models 38-0066
at 3.2 gallon capacity. King Tank is 20” long 10” wide.
VT No. Year Petcock Side Type
38-0133 1982-94 Right Carb
38-0132 1995-03 Left Carb
38-0032 2004-06 Left EFI
38-0485 2007-up Left EFI 38-0098
38-0799 2007-up Left EFI, Aero
Allen Tank Mount Kits. Universal Tanks available in 3.1 or 2.5 gallon capacity with
VT No Year front and rear.
37-9302 1972-79 VT No. Size Type
37-9303 1986-95 38-0066 2.5 Stock
38-0098 3.1 King

947
Porkster TanksTM
38-0287

Porkster Tank is 4.2 gallon axed style large tank to bolt on


Sportsters models, use 38-0310 cap for single and dual cap 38-0288
styles and stock petcocks. Available in single or dual caps.
Tank is 131/2” wide, 153/4” long, 83/4” deep. Tunnel is 21/4” wide,
21/4” deep.
Single Dual Years Petcock Side
38-0087* 38-0078* 1952-78 Right
38-0088* 38-0079* 1979-81 Right
38-0089 38-0080 1982-94 Right
38-0068 38-0069 1995-2003 Left
38-0027 38-0028 2004-2006 Left
Rubber Mounted Styles
38-0061 38-0062 1982-94 Left
38-0063 38-0064 1995-2003 Left
*Note: Uses early style pre1975 type petcock all other num-
bers use 1975-up type petcock.

38-0037
38-0065

38-0038

Bobber Style Tanks feature axed style with single center


bung. 38-0288 is rubber mounted.
VT No. Year
38-0037 38-0287 1952-78
on bike 38-0288 1982-03
38-0065 2004-06

Replica Style 3.5 Gallon Tank.


VT No. Year Petcock
38-0038 1952-78 Right
38-0037 1982-2003 Left
38-0329 Cap

948
40-0658
Dipstick
40-0361
40-0667
Installed

40-0667

LCD Dipstick with temperature read-out. Fits 1984-2003 XL


models.
40-0212 28-0219 40-0227
VT No. 40-0658
Oil Temperature Dipstick features
• Lighted LCD readout
• Fahrenheit or Celsius operation
• Replaceable battery 40-0227
• Fits 1984-2003
VT No. 40-0602 40-0495 40-0360

LED Oil Temp Dipstick for 1982-03


XL.
VT No. 40-0686 40-0463
Oil Tank Dipstick & Temperature Gauge Plugs. Stock dip
sticks also available, replaces rubber plug in caps.
VT No. Type Year
40-0361 Short 2 5/8 Temp. Gauge 1979-2003
40-0667 Temperature Gauge 2004-up
Oil Coolers 40-0212 Dipstick
28-0219 Oil Tank Cap
2004-up
1970-78
Dual Cool Chrome Oil Cooler fea- 40-0227 Oil Tank Cap, Maltese 1970-78
tures 9” x 1.125” cooling tubes by 33/4” 40-0495 Dipstick 1970-78
wide with reversible top bracket. Order

XL
40-0360 Dipstick fits 1979-2003
clamp set separately. 40-0463 Dipstick, Maltese 1979-2003
VT No. Item
40-0339 Cooler
Clamp Size
40-0342 1.125” 31-0722
40-0590 1.0”

Dual Cool Chrome Oil Cooler includes


40-1515
stainless steel hose and adapter fitting for
engine to allow use of oil filter which is
included on 40-0270 and 40-0272. 1971-81
models may require bracket modification.
VT No. Year Brackets
40-0272 2004-up 31-1177
40-0270 1979-2003 31-1177 31-1177
40-0271 1957-78 31-0722
40-1510 40-1511 40-0305

Sifton Oil Cooler replica style in black or chrome. Order brack-


et separately.
Jagg Oil Coolers for XL models. VT No. Finish
Vertical Mount 40-0305 Black
Deluxe Slim Line Chrome Year 40-0306 Chrome
40-1510 40-1511 40-1512 1957-2003 31-0981 1957-78 Bracket
40-1513 40-1514 40-1515 2004-up 31-1754 1979-up Bracket

949
Oil Tanks 31-3965

XLH Chrome Side Oil


Tank fits electric start
40-0400
Sportsters 1954-E78.
Cap not included.

40-0425 31-3975
XLCH Chrome Oil Tank fits 1970-78 with kick start in rigid or
stock frame. Includes chrome fill plug. Top mount and lower
mount available separately.
VT No. OEM Item Finish
40-0425 62508-73 Tank Chrome
VT No. OEM Item 31-3975 62555-73 Lower bracket Chrome
40-0400 62507-67A Chrome Tank 31-3965 62554-72 Upper bracket Zinc
40-1254 62507-67A As above Raw 37-0826 Kit Mount Bolt Kit Zinc
40-0504 62610-52A Cap Assembly
40-0742
37-0827 Kit Mount Bolt Kit 40-0474
15-0200 62628-52 Cap Gasket (1952-65) Installed
15-0201 62628-66 Cap Gasket (1966-78)
Chrome Electric
40-0403 Start Oil Tank fits
electric or kick start
models 1967-78. Tank
utilizes stock mounts
for installation.
Designed to fit VT No.
53-0503, 12N164B 40-0474
batteries. Some 1973-
78 models may 31-1755
require strut brace Chrome 5.5” Round Oil Tank fits XL’s with Rigid frame mounts
modification. by clamping to center tube or top mount center fill.
VT No. 40-0403 VT No. Type Finish Brackets
XLCH Front Oil Tank Mount. Zinc plated, 40-0474 Clamp Chrome —
fits 1953-65. 40-0741 Top Mount Chrome 31-1755
VT No. 31-0426 40-0742 Top Mount Raw 31-1755
Chrome Magneto Horseshoe
Caps 40-0404
Tank for Sportster features side fill
spout with a capacity of 33/4 quarts.
Oil Tank Plug is constructed of rubber with
Fits kick start applications. For
chrome cap for tanks which accept a push in plug. 1957-78 frames. No provision for a
VT No. 28-0219 battery. Use mount kit 31-0371 to
attach 40-0404 to single tube XL
Chrome Oil Tank Cap fits
rigid frame.
40-9955 the stock type oil tank on
1952-78 XLH. Replaces
VT No. Item Type
62610-52A
40-0404 Tank Swing Arm, stock
VT No. Item
31-0371 Mount Kit Rigid
40-0504 Cap
37-0098 Drain Plug
15-0329 Cap Gasket
15-0341 Cap Washer 40-0437
40-9955 Dipstick
12-0970 Retaining Ring

40-0416
Chrome Rigid Oil Tanks fit our frames VT No. 51-2174 thru 51-
Magnetic Drain Plugs prevent metal particles from circulating 2176. Battery tray accepts 12N164B battery, VT No. 53-0518.
through engine, transmission cases and oil tank. VT No. Item
VT No. OEM Size Use 40-0416 Oil Tank
37-0098 720, 706A 5/8 x 18 Oil Tank & Time Hole 40-0437 Battery Tray with Strap & Top

950
40-0399 Oil Tank & Covers
for 1979-up

Chrome Oil Tank for XL’s.


VT No. OEM Year Finish
40-0399 62475-83 1983-93 Chrome
40-0390 As Above Black
40-0391 62475-94 1994-96 Chrome Installed
40-0401 As Above Black 40-0001
40-0397 62475-97 1997-2003 Chrome
40-0209 62888-04 2004-up Black Oil Tank Cover “Instant” Installation
28-0546 62563-65 Iso-Mounting Studs for Above Tanks
Note: Updated VT No. 40-0391 tank maybe fitted to earlier 40-0000
models by using VT No. 40-4007 battery oil tank mount tray.
VT No. OEM Year Item
28-0409 60429-97 1997-2003 Bumper
28-0410 66214-97 1997-2003 Pad
40-4007 66194-94 1995-1998 Tray
40-4008 66194-98 1999-2003 Tray
31-0312 69114-04 2004-up Tray
Pre-formed Oil Lines for XL’s.
VT No. OEM Type Fits
40-0438 63504-84 Drain 1985-93
40-0439 68498-84 Feed 1985-90
40-0440 63504-94 Drain 1994-2003

XL
40-0441 63542-94A Drain/Feed 1994-2003
40-0442 63564-94 Drain/Feed 1994-2003
40-0443 62361-94 Return 1994-2003 40-0002
Module Covers

42-9973 42-9974 42-0310


Ignition Module Cover for 1982-2003.
VT No. Style Item
42-9973 Chrome Eagle Spirit Cover
42-9974 Gold Inlay Eagle Spirit Cover
42-0310 Smooth Chrome Cover
37-0824 Chrome Screw Set 1982-97
37-0893 Chrome Screw Set 1998-2003
37-8348 Insert for Above Chrome Oil Tank Covers are of one piece form fitting design
to fully cover the outer surface of the tank. Cover is easily
installed without removal of tank. It is attached to the rear oil
tank fittings by springs supplied on 1983-93 model and by clips
40-4006 on 1994-up models.
1980-81 Style VT No. Year
40-4005 40-0000 1983-93
Chrome Right Side Oil Tank Covers replace stock cover 40-0001 1994-2003
perfectly. 40-0002 2004-up
VT No. OEM Year V-Twin Developed The First Form fit oil tank covers in 1978
40-4005 66415-79 1979 for the Sportster Electric Start Oil Tank.
40-4006 66601-80 1980-81
28-0158 11406 Mounting Grommet, 1980-81, pair
951
Oil Filter Kits
40-0098

40-0097
XLH-XLS Oil Filter Kit installs as engine
mount plates and oil filter unit on all Pura-Flow Oil Filter Kit fits 1957-77’. Kit
Universal Oil Cooler-Filter Kit includes
1982-84 except Evo. Accepts late peg includes left side motor mount plate,
chrome spin on filter, finned aluminum
assembly. Includes chrome filter, hose, chrome filter and hose with clamps.
mount flange, with hose and clamps.
clamps and chrome motor mount plates VT No. Item
VT No. Item
16210-81 & 16213-81. 40-0097 Kit
40-0098 Filter Kit, Alloy
VT No. Item 40-0709 Replacement Filter
40-0952 Filter Kit, Chrome
40-0709 Filter onIy, Chrome 40-0301 Complete Kit
40-0711 Replacement Filter 40-0850
31-2131 1” Frame Clamps
27-0635 Late Type Foot Rest Support
Exploded 40-0389
View

Mesh
Spring Magnet Screen

40-0388
40-0315 Installed

40-0315 Pura-Flo Universal Clamp on Oil Filter


Kit includes filter and hose.
Sifton Oil Pre- VT No. Item
40-0389
Filters are con- 40-0850 Kit
structed of 40-0699 Filter
machined alloy with 40-0540
a #40 mesh screen 40-0709
installed to trap
large debris and a
circular magnetic collar to collect the ultra
fine ferrous particles before they reach the Sifton Oil Filter Adapters.
engine. Unit can be installed in the follow- VT No. Year
ing locations for 3/8” I.D. oil line: Supply line 40-0540 1986-90
Oil-Filter Adapter for 1984-up XL
before the engine, all models. Return line 40-0587 1991-up
alternator models, use 40-0709 filter.
to oil tank on XLCH and models without a VT No. Item Finish
factory filter, External oil return on high 40-0315 Adapter Alloy
performance heads. Any pressure supply 40-0316 Adapter Chrome
or return (use the prelifter with the 1/8” 40-0709 Chrome Filter
NPT threaded body).
VT No. Type Hose
40-0388 1/8” NPT Body 3/8”
40-0387 Barbed end 3
/8”
1
40-0389 Barbed end /2”
1986-99 Oil Filter Hardware. Allen Acorn 1986-2003 XL Oil Filter Adapter use with
VT No. OEM Item Oil Filter Adapter Screw Kit fits 40-0709 filter.
37-9195 6016 Washer all 1986-92 models. VT No. 40-0273
14-0556 11148 Quad Seal VT No. Type
13-9182 26002-86 Spring 8864-4 Acorn
14-0517 26433-77 O-Ring for 9752-4 Allen
Check Valve
12-9982 26435-76A Check Valve
13-9180 26436-86 Spring
32-0428 26554-77 Oil Pressure Switch
952
40-0363 40-0857
Oil Filters
Spin-On Oil Filters replaces stock units in chrome or black, Perf-form or V-Twin
Brand in stock or with hex nut style. Perf-form Tall Chrome Filter is 3/4” longer
than stock and will not fit fuel injected models. All filters listed are low restriction
type.
Hex VT No. Perf-form OEM Finish Length Year
40-0857 40-0711 40-0363 63782-80T Chrome 2.5 1980-E84
40-0871 40-0710 40-0379 63810-80T Black 2.5 1980-E84
40-0860 40-0708 40-0378 63805-80T Black 3.75 19841/2-up
40-0872 40-0709 40-0362 63796-77T Chrome 3.75 19841/2-up

Fram Spin-On Oil Filters.


Chrome Black OEM Fits Lgth
40-0725 — 63782-80 80-E84 2.5”
OE Spin-on Oil Filters feature a cured
40-0726 40-071763796-77A 84-up 3.75”
black resin impregnated paper that will
remove foreign particles from oil. Fits
1979-84 XL, 2.5” long.
VT No. OEM Finish
40-0752 63810-80A Black
40-0753 63782-80 Chrome
Oil Filter
Wrench fits all
spin on filters.
K&N Spin-on Oil Filters are available in 3
/8” drive.

XL
chrome or black finish. Feature hex nut
VT No. 16-0743
end for easy removal and installation, MagnetekTM Oil Filters feature a magnet-
improved pressure relief valve, anti-drain ic ring in center tower to trap particles
back valve and heavy duty base plate with less than 10 microns which could have
improved rolled seal. escaped thru the filter wall.
VT No. Finish Fits Length Hex VT No. OEM Fits Lgth
40-1720 Chrome 1980-84 2.5” 40-0865 40-0851 63782-80 80-E84 2.5”
40-1710 Chrome 19841/2-up 3.75” 40-0864 40-0852 63796-77 841/2-up 3.75”
40-1711 Black As Above 3.75” 5-Spd XL

Oil Filter Hardware for 54-78 XL models.


VT No # OEM Item
40-0714 Kit A-B-C-D-E-F-H

Oil Filter Elements are original style.


Fit 54-78 XLH models. Replaces
63888-53.
VT No. Type
40-0700 Felt
40-0705 Metal Perforated
40-0720 Fram
953
Oil Gauges
All gauges measure 1.5” diameter. 40-9988

40-9966

40-9988

40-0010

Nugget Oil Gauge Kit has original hex design to place oil
gauge at rocker box level on 1957-85 Sportster. Sold as kit
with 60 lb. Liquid filled gauge. Hex dome matches our rocker
shaft end plugs early 7142-4, late 7143-4.
VT No. Item
SiftonTM Rocker Box Oil Pressure Gauge Kits feature 0-60lb 40-9987 1957-70 Complete Kit
liquid filled pressure gauge with case fitting which allows 40-9988 1971-85 Complete Kit
retention of oil pressure switch for indicator lamp with chrome 40-0359 1957-70 Fitting Only
bracket and screw to mount to head. Stainless steel line 40-0358 1971-85 Fitting Only
included. Fits 1991-up 40-0010 1971-85 Fitting Only, Knuckle Nut Style
VT No. Item 40-0500 60Ib Gauge only, liquid
40-9966 Kit
40-0182 Line 40-0589
40-0878
40-0515

1” OD Mini Oil Gauge with 1/8” pipe fitting.


VT No. Year Type
40-0878 1971-84 FX-XL
40-0589 1/8”NPT Gauge Only
A B C 40-0502

40-9991

40-0500
40-0385 40-0569 40-0571
Oil Pressure Gauge has a stainless steel case and rim
1 1/2” Deluxe Liquid Filled Oil Gauge Kit. Liquid filled house. Available with liquid filled housing with
face eliminates needle bounce giving a constant reading. 11/2” face, 1/8” NPT male rear fitting.
Gauge features weather resistant sealed lens with chrome rim VT No. # Pounds Face Brand
and extra-heavy mechanism, stainless steel case. Includes 40-9906 0-30 Black V-Twin
necessary chrome fittings for bolt-on installation. 40-0500 A 0-60 White AEE
VT No. Fits 40-9909 0-60 White ENFM
40-0515 1957-84 All XL’s 40-0569 0-60 Silver Sifton
40-9991 1985-90 Evo XL’s Head Mount 40-0571 0-60 Blue Sifton 40-0386
Oil Gauge Fitting Kit accept stan- 40-0382 B 0-60 Black Accel
dard oil gauge with 1/8” NPT. 1957- 40-0386 0-60 Black V-Twin
84 XLH. 3 piece kit. 40-0502 C 0-100 White ENFM
VT No. 12-1415 40-9907 B 0-100 Black Accel
40-0385 0-100 Black V-Twin
Oil Gauges are covered under our warranty
exchange terms for replacement only.

954
37-0039
37-8885
Chrome Front
Axle Kits
Chrome Axle Nut Caps Set for both axle nut & axle head
where required. Each cap has an internal hex to allow more
thickness for set screws thread to eliminate thread stripping. 44-0577 44-0578
Note: These axle caps will not work on late model rear axles
with cotter key locking devices. 44-0573
Front Rear Fitment
37-0039 37-8885 1988-up Note: Zinc Finish
37-8880 37-8885 1981-87 44-0574
37-8880 37-8884 1973-80
37-8884 1957-72
Note: 37-8880 each, remainder in pairs.
Front Axle Cap Cover Sets include 44-0576 44-0207
right and left caps with set screws for Chrome Front Axle Kits include plated axle, nuts, spacer, and
glide type forks. Fits XL with 39mm hardware. *Note: Zinc Finish.
forks. Year Kit Nut Kit Axle Axle OEM
VT No. 37-0036 1952-72 44-0573* 44-0308 44-0204* 43871-52
Front Wheel Seal Spacers sold each for left side. 1973-77 44-0574 8768-3 44-0205 43871-73
VT No. OEM Fits 1978-83 44-0576 8768-3 44-0206 43883-77
44-0391 43548-73 1973 XLH-XLCH 1986-87 44-0577 8768-3 44-0207 43883-84
44-0305 43548-74 1974-77 XLH-XLCH 1988-99 44-0578 8768-3 44-0086 43895-87
44-0306 43488-77 1978-95 XL-XLS 2000-07 44-0614 2028-5 44-0363 43895-00
44-0296 43358-83A 1986-99 All XL Models 2008-up — 2509-6 44-0257 43895-08
Chrome Flush Mount Axle fits
9974-4 2028-5 1988-up XL models with 39 mm
forks. VT No. 44-0003

Pike Front Axle Cover

XL
Chrome Front Axle Spacer, Washer & Nut Kits for XL models
with 39mm forks. Sets for 39 mm forks.
Smooth Groove Years VT No. Year
9974-4 9975-4 1995-99 2263-2 1988-03
2028-5 2027-5 2000-up 2264-2 2004-up

2263-2
Installed

Front And Rear Wheel Hubs Rear Hubs


A B C VT No. # OEM Fits
45-0301 A 41017-55 1955-78 K-XL-XLH-XLCH
45-0668 B 43457-79 1979-81 All XL
45-0670 B 40952-82A 1982-85 XL
45-0671 B 40976-86A 1986-99 XL
45-0332 E 40976-00 2000-2004 XL
45-0333 E 41053-02 2005-2007 XL
D E 45-0792 E 2008-up
Front Hubs
45-0297 C 43600-73 1973 only XL
45-0307 D 43600-74 1974-77 XL’s, SD
45-0308* D — As above, Satin
45-0309* D — As above, Polish
45-0671 45-0310 C 43600-78 1978-83 XL-XLS
45-0332
45-0311* C — As above, Satin
45-0333 45-0792 45-0312* C — As above, Polish
45-0298 C 43619-84 1984-99 XL-XLS
45-0292 C — As above but DD
45-0532 C 43619-00 2000-07 XL STD Hugger, DD
45-0641 C 43610-00 2000-07 XL Custom 883/1200
Chrome SD
45-0292 45-0793 E — 2008-up SD
All Hubs include bearings, races, seals, seal spacers and are assembled and chromed except where noted. *Note: Internals not included, order separately
955
Rear Axle Kits
44-0565

44-0643

44-0566

44-0644
Rear Pike Axle Nut Cover
Sets.
VT No. Year
Rear Axle Kits include chrome axle, nuts, sleeves and spacers for each
2261-2 1993-03
application.
2260-2 2004-up
Kit Cpt Spacer Sleeve Axle only Nut Kit Axle OEM Model 2261-2
44-0565 44-0324 44-0317 44-0217 44-0326 41551-52 1952-78
Chrome Castle Nut Kit includes
— — — 44-0089 44-0326 — 1977-78, Zinc
washer and cotter pin for rear axles
44-0566 — — 44-0220 8715-4 41563-77A 1979-85
on 1989-up models, replaces 7987,
44-0643 9997-3 — 44-0220 9997-3 41563-77A 1986-99
511.
44-0644 2040-4 — 44-0220 37-9032 44563-77A 2000-03
VT No. Item
44-0126 2258-5 — 44-0127 2258-5 41110-89 2004
37-9032 Kit
44-0125 2257-4 — 44-0128 2257-4 41176-05 2005-07
44-0147 Nut Only (5pk)
— — — 44-0248 — 41176-08 2008-up
Chrome Rear Axle Spring Clip replaces 510
Pike spring clip used on all 1991-up, 5 pack.
Acorn VT No. 2042-5

Chrome Axle Kits include pike or


Chrome Rear Axle Nut Kit is a
acorn nuts. Fit 1979-2004 models. 3/4” diameter.
custom hardware kit with installation
VT No. Style
instructions. Fits 1979-up.
44-0664 Pike
VT No. Type
44-0665 Acorn
8606-6 Acorn
2040-4 8607-6 Cap
8606-6
2039-4
44-0520 Chrome Rear Axle Nut & Washer Kit
includes 2 extra thick washers, nut and lock
washers for 1973-up, on square swing arms.
VT No. Brand
8715-4 Colony
44-0520 V-Twin
9996-3 9997-3 44-0421 44-0427 44-0422 44-0424
Chrome Rear Axle Spacer Kits include castle nut for axle and
adjuster collars
Stock Grooved Years
2040-4 2039-4 2000-03 Rear Axle Spacers for XL.
9997-3 9996-3 1986-99 VT No. OEM Year Side 44-0324
2258-5 — 2004 44-0324 41600-55 1955-78 Left
2257-4 — 2005-07 44-0421 40906-82A 1982-85 Left (Pair)
2510-5 — 2008-up 44-0326 44-0427 43654-86A 1986-99 Both
Rear Axle Nut and Washers fit 1952-79. 44-0422 41202-79 1979-81 Left
VT No. Item Finish U/M 44-0424 41203-79 1979 Right
44-0326 Nut with washer Chrome Kit 44-0622 41606-77 1986-99(Cast) Right
37-8118 5/8” Nut Chrome 10 pk
DIY Universal Axle Spacer is construct-
37-8127 Nyloc-Nut 10 pk
ed of stainless steel 6” long with 3/4” I.D.
44-0317 41598-52, Sportster 1952-77 Zinc Ea
are 1 1/8” OD, to be cut to length.
44-0500 As Above Chrome Ea
VT No. 44-0670

956
44-0334 44-0434
Wheel Adjusters
44-0365
Rear Axle Adjuster Sets. 44-0251
VT No. OEM Models
44-0334 41570-77 1979-96 44-0366
47554-73 w/chrome end caps
44-0602 41573-97 1997-2004
47554-73A
44-0434 41573-05 2005-07 Chrome Pyramid
Axle Adjusters includes nuts.
Rear Chain Adjusters available in
VT No. Years Item
pairs with nuts. Fits 1952-78.
44-0251 1997-03 Blocks Only
VT No. Finish
44-0365 1979-96 Complete Kit
7703-2 Chrome
44-0366 1979-96 Blocks Only
9020-2 Cadmium
44-2011 Chrome Calibrated Rear Wheel
Axle Protector Plates prevent axle Adjusters feature pyramid blocks with
nuts from scratching painted finish. sight indicator to view calibrated adjuster
Sold in pairs, polished stainless. Fits bolt, for accurate and easy wheel align-
1979-2004. ment. Adjuster bolt is 1/2” rod with
VT No. 44-1990 micrometer markings. Fits 1979-96.
VT No. 44-2011

Hub Rebuilds
1955-78 XLH-XLCH 44-0400 Front Internal Hub Kit includes all
internal parts for complete rebuild-
XLCH-XLH Rear Hub Rebuild Kit
ing of all alloy front hubs. Includes
for use on all model steel hubs
inner spacer, bearings, races seals
1955-78, complete with all parts
and seal spacer matched for each
Illustrated, everything necessary to
year group. Hub is not included.
install in a bare hub!
VT No. Type Fits

XL
VT No. 44-0404
44-0403 Drum 1964-72 XL-XLH
Hub Lock Nut Kit includes 12-0906 Drum Snap Ring for Above
correct locknut spacer and seal for 44-0402 10” Disc 1973-only XL
rear. Fits 1955-78. 44-0401 11” Disc 1974-77 XL
VT No. 44-0412 44-0400 Dual Disc 1977-83 XL
44-0537 11” Disc 1984-91 XL
44-0611 11” Disc 2000-07 XL
Rear Double Row Retro fit
44-2995
wheel bearing kits for mod-
els with Timken bearings.
Double row wheel bearings
eliminate wheel play, have a
longer wear life, require no
adjustment. Kit includes two
Rear Hub Hardware fits 1952-78.
bearings, center spacer &
VT No. OEM # Item
spacers.
44-0404 Kit All Complete Hub Rebuild
VT No. Item Year
12-0305 9008 A Bearing without shield
44-2995 Kit 1991-99
12-0374 9009 B Bearing with shield
44-0921 Bearing Set Only
44-0533 9851 C Grease Fitting, 10 pack
Replica Type
45-0301 41017-55C D Complete Chrome Hub
44-0991 Kit 2000-04
44-0315 41185-63 E Hub Spacer, each
44-0992 Kit 2005-07
44-1999 41195-52 F Brake side Washer 1954-62
44-0395 41195-63 G Brake side Washer 54-62, 10 pk
44-0392 41196-55 H Seal Spacer, each
44-0529 41201-55 I Locknut, R.H.
44-0396 41205-52 J Bearing Washer, 10 pack Rear Hub Rebuild Kits include all parts pictured less hub
14-0131 41210-55 K Seal, 5 pack and internal bearing spacer. Fits 1979-up.
2000-up Wheel Bearing fits front and rear. VT No. Fits Wheel Type
VT No. OEM U/M Size 44-0460 1979-81 Cast or Wire
12-0592 9267 Each 3/4” 44-0461 1982-83 Cast only
44-0993 9267 Pair 3/4” 44-0462 1982-85 Wire only
12-0390 9247 Pair 1” 44-0453 1986-99 Cast or Wire
12-0631 9276 Pair 25mm 957
Wheel Builders
Front Wheel Assemblies for
35 & 39 mm Forks Since 1969

52-0165 52-0151 All front wheels on this page feature a


chrome hub, unless noted as satin, with all
internal bearings installed, choice of
chrome or stainless spokes and chrome rim
completely laced and trued.
Chrome Stainless Rim Rim
Spokes Spokes Diameter Width
Chr. Hub Chr. Hub
1973 Only XL with single disc. Fits 35mm
forks.
52-0158 — 19” D.C. 2.50”
52-0174 — 21” 1.85”
1974-77 XL Clover Type with single disc. Fits
35mm forks.
52-0165 52-0817 19” D.C . 2.50”
52-0161 — 21” 1.85”
1974-77 XL Clover Type with single disc satin
hub. Fits 35mm forks.
52-0187 52-0188 19” D.C. 2.50”
52-0189 21” 1.85”
1978-83 XL with dual disc. Fits 35mm forks.
52-1086 52-0155 52-0818 19” D.C. 2.50”
52-0151 52-0819 21” 2.15”
1984-99 XLH-XL with single/dual disc. Fits 35
and 39 mm forks.
52-0170 52-0827 19” D.C . 2.50”
52-0171 52-0828 21” 2.15”
1984-99 XLH-XL with single disc, fits 35mm
and 39mm forks.
52-0190 52-0192 19” D.C. 2.50”
52-0191 52-0193 21” 2.15”
2000-up XL with 39mm forks and 3/4” axle, XL
STD Hugger
52-1086 52-1087 19” D.C. 2.50”
52-1088 52-1089 21” 2.15”
52-2023 52-2024 21” DD 2.15”
2008-up XL with 39mm forks
52-1088 52-2035 — 19” D.C. 2.50”
52-2036 — 21” D.C. 2.15”

Twirled Spoke Wheels


Wheels with Twirled Spokes include a chrome hub
with internals, rim and twirled chrome spokes assem-
bled.
VT No. Fits Type Width
Front
52-0845 1984-99 19” Dual 2.50”
52-0973 2000-up 19” Dual/Single 2.50”
52-0943 1984-99 21” Dual/Single 2.15”
52-0974 2000-up 21” Dual/Single 2.15”
52-0860 1974-77 19” Single 2.50”
52-0846 1977-83 19” Dual/Single 2.50”
52-0944 1977-83 21” Dual/Single 2.15”
Rear
52-0177 1982-85 16” 3.00”
52-0845
52-0865 1954-78 16” 3.00”
52-0883 1979-81 16” 3.00”
Twirl Spoke Detail 52-0842 1986-99 16” 3.00”
52-0851 As Above 16” 4.00”
52-0976 2000-2004 16” 3.00”
52-2018 2005-up 16” 3.00”
52-0978 2000-2004 16” 4.00”

958
Wheel Builders
Rim & Spokes Rear Wheel
Since 1969
Assemblies
Wheels for Sportster models are laced, trued and
include bearings installed. 3.0 rims accept 130-140 tire, 4.0” +
4.5” accept 150-180 tires
1986-99
Sportster

52-0948 52-0700

52-0172
1954-78
52-0176
Style

52-0787 52-0178

52-0224

52-0665
Profile Style

1964-72 FX-XL Alloy Drum Front 1952-63 K and XL 1/2 Drum Front Hub Chrome Stainless Rim Rim

XL
Brake Hub
Spokes Spokes Diameter Width
Above Hubs are shown for reference only
1954-78
45-0409 52-0141 — 15” 3.00”
52-0172 52-0807 16” 3.00”
52-0142* — 16” 4.00”
52-0884 52-0885 18” 2.15”
52-0890 52-0891 18” 2.50 DC
52-0707
*Note: For Rigid Frame
1979-81
52-0167 52-0808 16” 3.00”
1982-85
52-0168 52-0809 16” 3.00”
1986-99
52-0176 52-0810 16” 3.00”
Rims Spokes 52-0861* 52-0862* 16” 3.00”
V-Twin Year Size Chrome SS Chrome (US) 52-0178 52-0816 16” 4.00”
52-0946 52-56 18””K — 45-0708 — 52-0935* 52-0936* 16” 4.00”
52-0969 52-63 19””K — 45-0707 — 52-0775 — 18” 4.50”
52-0977 64-72 19”DC 45-0622 45-0657 45-0724 2000-2004
52-1080 52-1082 16” 3.00”
52-0965 64-72 19” 45-0604 45-0658 —
52-1081 52-1083 16” 4.00”
52-0700 73-up 19”DC 45-0623 45-0714 45-0623
52-0777 — 18” 4.50”
52-0701 64-72 21”DC 45-0605 45-0659 — 2005-2007
52-0787 73-up 21”DC 45-0607 45-0612 — 52-1099 52-1098 16” 3.00”
Rear 52-0665 — 16” 3.00”
52-0224 79-up 16’ 45-0621 45-0409 45-0720 52-0913 52-0912 16” 4.00”
52-0707 65-78 18”DC 45-0610 45-0656 — 52-0779 — 18” 4.50”
52-0948 52-78 18” 45-0601 45-0748 45-0721 2008-up
52-0789 — 16” 3.00”
*Note: Deluxe Wheels feature RDC Rim.
959
Profile Wheels Rear Chrome 3
Spoke 16” Cast
Wheels include
bearings and
spacers. Fits
2000-2004.
VT No. 52-1015

52-0661 52-0665
Chrome Profile Laced Wheel.
21” Front
VT No. OEM Fits
52-0661 44610-05 2000-up XL 883C & XL 1200C models
16” Rear
52-0665 44606-05 2005-up XL 883C & XL 1200C models

Cast Wheels
Solid Mirror Slotted
Style Style Style

Chrome Rear Cast Wheels are of aluminum construction.


Ready to bolt on.
1986-99 2000-2002 2003-2004
52-0923 Slotted 52-0970 Slotted 52-0991 Solid
52-0921 Solid 52-0893 Mirror

Chrome Star Wheels


Star Chrome Wheels feature 5-spoke design with chrome plated
texture finish on inner spoke area and smooth chrome on the
machined outer spoke and rim area. Wheels include bearings
installed.
VT No. Size Year Type
52-1003 16” 1986-99 Rear
52-1011 19” 2000-2004 Front

52-1003

960
47-0789 Solos for XL
Frame Mount Type
47-0788 Installed

47-0789

47-0788
47-0795

Contour Solo Seat fits XL, bolts on.


VT No. Year 47-0684 Installed

XL
47-0788 1982-03
47-0789 2004-06
47-0795 2007-up

47-0680 Installed
47-0684

Rear pad

47-8683

Fringed Style Solo Seat features naugahyde construction with


Classic Black Solo features premium Naugahyde with skirt
6” genuine leather fringe. Custom solo style accepts 3” or 5”
decorated with midnite spots, order seat pad or fender tail
springs. Seat measures 10” long by 9” wide and can be
available separately.
mounted with or without seat T’s. Matching pad features nickel
VT No. Fits
spots and measures 10” long by 6 1/2” wide.
47-8720 1952-78
VT No. Fits
47-0881 2004-06
47-0684 1979-2003 XL-XLH
47-8683 Pad, All

Spring Mount Leather Solos and Mount Kits are


listed in the Multi Fit section.

961
Frame Mounted for XL’s
47-0755 Installed

Solo Seat & Rear Pad Combination for swing arm frame use.
Contoured steel baseplate allows seat to fit close to frame. Fits
1982-2003
VT No. 47-0308

47-0755 Installed 47-0685 Installed

Leather Solo Saddles are frame mounted to fit stock models. Sonora Solo Seat Series features nau-
VT No. Style gahyde construction, steel baseplate, 2”
47-0755 1979-2003 foam, conchos and nickel plated spots.
47-0756 2004-06 Measures 10” long by 9” wide. Purchase
chrome tab 31-4018 for external bolt up.
VT No. Fits
47-0685 1979-2003
47-8683 Pad, All

Spring Mounted for XL’s


47-8681

47-8692

47-8681 47-8692
Installed Installed

Solo Seat features naugahyde construction with 6” genuine leather fringe. Custom Solo style accepts 3” or 5” springs. Seat
measures 10” long by 9” wide and can be mounted with or without seat T’s. Matching pad features nickel spots and measures
10” long by 6½” wide. Order appropriate mount kit separately.
VT No. Fits Style
47-8681 Spring Concho
47-8692 Spring Fringe

962
47-0130 Installed
Solo

47-0134 shown with 50-0246 luggage rack

Rigid Frame Solo Seat and Mount Kit


includes chrome 3” hairpin springs. Mount
kit and seat are also sold separately.
VT No. Item
47-0130 Seat Kit Bates Style Solo VT No. 47-8655 Shown Mounted
31-0608 Mount Kit Only
47-0110 Replica Seat Only 47-0131
47-0119 Installed

XL
Rigid Seat Kit includes 3” springs and solo seat.
VT No. Item
47-0119 Seat Kit
31-4043 Mount Kit Only
47-0110 Seat Only 47-0133

47-0152

47-0152
underside Leather Solo Seat Kits for XL models includes K-model seat,
chrome 2” springs and mount hardware. 47-0134 includes
frame cover.
VT No. Item Cover
47-0131 1952-78 —
Black Solo Seat Kit fits BT and XL 47-0132 1979-81 —
Rigid frames. Includes mount kit with 47-0133 1982-2003 42-0979
hair pin springs included. 47-0134 2004-06 Included
VT No. 47-0152

963
Invictor Series for 1979-06 XL
47-0866
47-0862 Installed
Installed

47-0869
Installed
47-0861 Installed

47-0681 Installed

47-0674 Installed

47-0867 Installed

47-0864 Installed 47-0682

47-0868 Installed

47-0865 Installed

47-0674

Invictor Flatlander Saddles feature low frame hugging Invictor Smoothie Saddles are a solo and pad on a single
design. piece steel baseplate.
2007-up 2004-06 1979-03 Style Original Original Chrome Black Classic
— 47-0861 47-0674 Original Leather Spot Spot Fringe Year
47-0884 47-0862 47-0702 Cobra 47-0670 47-0671 47-0682 47-0681 47-0683 1979-03
— 47-0864 — Button — 47-8723 — — — 1982-03
47-0866 47-0865 47-0867 47-0868 — 2004-06
964
Invictor Saddles Series for 1979-06 XL
47-0872 Installed 47-0875 Installed

Invictor Series Seats in leather or


Naugahyde construction as noted, fits
1979-06.
2004-06 1979-03 # Style
47-0873 47-0673 A Leather Pillow
— 47-0679* A Leather Pillow
— 47-0678* A Pillow
47-0872 47-0672 A Pillow
— 47-8604 A Pillow A B C
— 47-0686 B Classic Pillow
47-0875 47-0676 C MKI
*Note: Bob tank with short nose
47-8669 47-0465 47-0468 47-0469 47-0466 47-0472 47-0471 47-0470

XL
Invictor Gunfighter Saddles feature sewn inlay of colored flames on rear pad area with matching flame stitch and thread in front
driver area. Original style includes textured top panel in driver area and silver chrome accent to separate the driver and tail area.

47-0466
47-0858 47-0471
47-0467

Classic
Flame
2004-06 1979-03 Color/Style
47-0850 47-8669 Original
A C
47-0851 47-0465 Black Flame
47-0856 47-0468 Yellow Flame
B
47-0855 47-0469 Purple Flame
47-0858 47-0466 Red Flame Seat Mount Pins available as quick release push pin in stain-
47-0857 47-0467 Orange Flame less steel or knurled aluminum in chrome or natural finish with
47-0852 47-0472 Teal Flame O-Ring and extra stud. Thread into existing seat mount hole
47-0853 47-0471 Blue Flame with 1/4 x 28 threads. Replacement pin available for 37-8902.
47-0854 47-0470 Aqua Flame VT No. # Type
37-9089 A Pin only
37-8902 B Quick Release with Pin
31-4018 31-0939 37-9065 C Knurled Alloy
Chrome Rear Seat Tab. 37-9179 C Chrome Knob
VT No. Year 37-9175 Knob and Cover Kit
31-4018 1979-96
31-0939 1997-up
965
1979-06 Hi-Back Saddles
47-0689 47-0688 47-0691

47-0690
47-0880

47-0689

Invictor Series Hi-back Saddles feature self sup-


porting back on steel baseplate for lasting durability.
2004-06 1979-2003 Back Style
47-0876 47-0689 11” Pillow
47-0877 47-0688 11” Blaster 47-0688
47-0878 47-0690 16” Classic MKII 47-0691
— 47-0691 16” Double Bucket MK IV

Invictor Saddles Series


47-0990 47-0991 47-0266

Invictor Series Saddles fit XL models.


2007-up 2004-06 Type
47-0993 47-0990 Bucket
47-0994 47-0994 Pillow
47-0995 47-0266 Voyager
Detachable Seat Mount Kit fits 1982-95 XL models.
VT No. 31-1205

966
1979-2006 Bucket Touring Saddles

47-0675 47-0687

XL
47-0675

47-0693

Invictor Bucket Touring Saddles feature extra thick foam


padding for plush comfort.
2004-06 1979-03 Style Pattern
47-0870 47-0675 MKIII Buttoned
47-0871 47-0687 Pillow Buttoned
— 47-0693 Long Haul With spots
47-0860 47-0697 Long Haul Without spots

967
Hustler Series 1952-78
Hustler Gunfighter Saddles fea-
ture sewn inlay of colored flames
A on rear pad area with matching
flame stitch and thread in front dri-
ver area. Original style includes
B textured top panel in driver area
and silver chrome accent to sepa-
47-8668 47-0571 rate the driver and tail area.

VT No. # Style/Color VT No. # Style/Color VT No. # Style/Color


47-8668 A Original 47-0586 B Blue Flame 47-0575 B Yellow Flame
47-0462 B Black Flame 47-0582 B Aqua Flame 47-0571 B Orange Flame
47-0590 B Teal Flame 47-0578 B Purple Flame 47-0570 B Red Flame

47-0908 47-8712

Hustler Double Bucket Touring Saddles feature extra full casted foam for plush comfort.
1952-78 # Style
47-0908 A MK V
47-8712 B Plush Buttoned

1952-78 XL Hi-Back Saddles

Long Haul Saddles for XL models


1952-78 feature extra thick foam on
both driver and passenger area.
Available with or without chrome spots.
Hustler Hi-back Saddles feature self supporting back on steel baseplate for lasting VT No. Style
durability. 47-2033 With Spots
1952-78 # Back Style 47-2034 Without Spots
47-0503 A 11” Softop
47-0658 B 11” Blaster Stitch
47-0359 C 10” MK III
47-0358 D 16” MK IV
47-0667 E 16” Double Bucket MK VI

968
Hustler Saddle Series 1952-78

Hustler Series Saddles fit all 1952 to 1978 XLCH and XLH Sportster models. Features a metal baseplate with full foam and
Naugahyde covering. A deep contoured nose tunnel which allows the seat to sit low on the frame, concealing the front mount
tab which is included. Seats include rear bolt to directly mount to rear fender.
VT No. # Style
47-8603 A Pillow
47-0092 A Pillow, Leather
47-0244 B Classic Pillow
47-0458 C MKII

XL
Hustler Flatlander features low frame hugging design.
VT No. # Style
47-8708 A Original
47-0701 B Cobra
47-0459 C Replica Buttoned
47-0078 D Replica Thick Buttoned

47-0240

Hustler Smoothie Saddles are a 2 piece design on a single steel baseplate.


VT No. # Style
47-0228 A Original
47-0240 B Classic with concho, chrome spots
C
47-8724 C Classic with concho, black spots
47-8696 D Classic with fringe, chrome spots

969
Racks
50-1018 Installed

50-1018
50-2015

50-0235 Installed
50-0239
Installed
50-0235

Chrome Luggage Racks for XL’s measure 6” x 8” for fender


mounting and for loads of 10 pounds or less.
50-0246 Installed
VT No. Fits Seat
50-1018 1979-2003 Stock
50-2015 1994-2003 Solo
50-0235 1985-2003 Solo
50-0239 2004-08 Stock
50-0246 2004-06 Solo
Chrome Sissy Bar Luggage Rack
of solid steel fits all 16” tall sissy bars,
unique design for easy installation or
removal. Mount holes are 2 5/8” cen-
ter to center. May require drilling for 50-0847
some applications.
VT No. 50-1011

50-0589
Front Fork
Luggage Rack Chrome Bolt On Luggage Racks mount to rigid side straps
fits XLH, 39mm. of sissy bar for 2004-up XL’s.
VT No. 50-1110 VT No. Model
50-0589 Rack
50-0847 Side Plates

Street Shield
51-0323
Clear

Streetshield. Contoured to enhance wind protection. Features Streetshield Ex. Features 4 point ball socket mount with
4 point ball socket mount. Quikset hardware.
Size: Size
H: 17” H: 18”
W: 16 1/2” W: 19-1/4”
DOT and TUV approved. Hardware packaged with wind- DOT approved.
shield. VT No. 51-0325 Smoke
VT No. 51-0323 Clear Fits all:
VT No. 51-0324 Smoke XL 1957-2000
Fits all: XL 1957-up

970
Windshield

Low Boy Heavy Duty. Light tint D.O.T.


approved hardware sold separately. Fits
1957-up. For 35mm Fork Legs order VT
No. 28-0335 bushings in addition to
mounting kit.
VT No. Item
51-0330 Shield
31-9930 Mounts
51-0246 28-0335 Rubber Bushing
51-0248
Ranger Heavy Duty. Low Profile and nar-
Custom Heavy Duty. Taller and slightly row proportions. Light Tint, DOT and TUV
wider than the Ranger. A trim and lean approved. Approved for night use.
custom look. Light Tint, DOT approved. Hardware sold separately. Fits all 1957-up
Approved for night use. Hardware sold XL. Mounting Kit VT No. 31-9930 required.
separately. Fits all 1957-up XL. Mounting For 35mm Fork Legs order VT No. 28-
Kit VT No. 31-9930 required. For 35mm 0335 bushings in addition to mounting

XL
Fork Legs order VT No. 28-0335 bushings kit.
in addition to mounting kit. Size:
Size: H: 13 1/2” to 15 1/2”
H: 19” to 21” W: 16 1/2”
W: 18-3/4” VT No. 51-0246
VT No. 51-0248
51-0243 51-0244

Flyscreen LS. Small windshield with a Deflector Screen LX. Features Rake
very custom appearance. Triple chrome Adjust and Quickset hardware. Super
front plate. Flush counter sunk hex bolts. tough Lexan hardcoated polycarbonate.
Fits all 1957-up. Fits all 1957-up.
Size: Size:
H: 8-1/2” Streetshield Ex. Features 4 point ball H: 14-3/4”
W: 9.75” socket mount with Quikset hardware. W: 15”
Light and Dark Tint. DOT and TUV Size Light or medium tint. DOT and TUV
approved. Approved for night use. H: 18” approved. Hardware packaged with
Hardware packaged with windshield. W: 19-1/4” windshield.
VT No. 51-0243 Light Tint DOT approved. VT No. Tint
VT No. 51-0325 Smoke 51-0244 Medium
Fits all: XL 1957-2000 51-0245 Light
971
Saddlebag Supports Tool Kits
Replica Tool
31-0439
16-0746 Kit fits 1986-
up XL mod-
els.
VT No.
31-0213 16-0746

31-9909 31-9924

16-0846

31-9951 2004-up
XL Chrome Saddlebag Supports are designed to fit the con-
tour of the fender struts and protect your bags from the brake
caliper and swing arm.
VT No. Year Note
31-0213 1952-78
31-0439 1979-81
31-9909 1982-93 1
31-9924 1994-03 2
31-9951 2004-up 3
Note 1: Requires 31-9913 Signal Relocation Kit for 1982-89 Tool Kits for XL models.
models. Require signals to be moved to rear fender strut VT No. Year
mounting hole. 16-0849 1957-70
Note 2: Requires 31-9925 Signal Relocation Kit 16-0846 1977-84
Note 3: Requires 31-9945 Signal Relocation Kit 16-0853 1985
16-0746 1986-up
31-9913
Hard Bags

31-9925

Black Bags by National Cycle. Quick detach hard bags.


31-9945 Available in smooth back style for models with turn signals
mounted on fender or pocket back style for models with signal
mounted on struts. Features quick detach, water resistant
seal, attached lid with front hinge and key lock. Mounting
Directional Signal Relocation Kits includes special hard- hardware must be ordered separate.
ware and extension for models listed to provide clearance for 24 1/2” L x 14” H x 7 1/2” W.
saddle bags. Bags
VT No. OEM Fits VT No. Type
31-9913 90504-82A 1979-89 49-1100 Smooth Back
31-9925 68471-94A 1994-2003 49-1101 Pocket Back
31-9945 68485-04 2004-up Mounting Hardware
VT No. Fits
31-0800 1994-up

972
Multi Fit/Chopper
B HEADLIGHT CONTINUED S
Connector....................................1057
BRAKE Cowl..............................................1039 SEATS/SOLO........................1183-1210
Caliper Kit(Spring Fork)...................162 Cycle Ray......................................1045 Buddy.................................1205-1206
Drum…………......................…....994 Deco......................................1043 Police Style..........................1200-1204
Lever(Handle).........................992-1005 FLT......................................1040-1041 Rear Pads...................1184-1185,1187
Master Cyl(Front).................1004-1005 Fork Cover Set..............................1042 Rigid.........................................1186
Pedal Pads....................................1014 Guide............................................1052 Springs........................................1199
C HID..........................................1053 SHIFT PEG.......................................1015
7" Internals....................................1039 SIGNAL.............................1099-1108
CHAIN(Rear)...........................1006-1007 Spring Fork....................................1052 SIREN...........................1112
Masterlink...............................1007 Trim............................1049,1098 SISSYBAR.......................................1171
CIGARETTE LIGHTER.....................1112 Vintage.........................................1043 SKULL STUFF............................992-993
CLUTCH CONTROL.................995-1003 Visor....................................1049,1098 SPOOL WHEEL...............................1159
Lever...................................992-1005 HIGHWAY BAR…....................1008-1010 SPOTLAMP.........................1058-1063
Reservoir Cover.............................1004 HORN..............................1111-1115 SPRING FORK…....................1160-1163
COIN HOLDER...................................984 HOSE…………...............1241,1138-1139 Caliper Kit.....................................1162
D Fender.........................................1160
I Handlebar..................................1160
DECALS.................................1145-1147 INDICATOR LAMP..........1049,1109-1110 Light............................................1058
E Bulb.........................................1109 SWITCH....................................995-1003
INSPECTION TAG............................1212 Repair............................................1003
EMBLEM.................................1145-1147
K T
F
KROMMETT.....................................1279 TAILLIGHT..............................1064-1086
FENDER Bulb.......................................1086
Brace................................1170 L Connector.....................................1086
Flat..........................................1173 LENS.......................................1083,1085 Derby Mount................................1077
Front...............................1172-1173 LEVER....................................992-1005 Fender Mount......................1078-1079
Light.....................................1091-1097 Hardware.....................................994 Gasket.................................1270
Pads(Seat)..................1184-1185,1187 LICENSE PLATE.....................1087-1090 Lens...................................1083,1085
Rear.............................1174,1175-1176 Reflector...............................1090 License Bracket.................1087-1090
Spring Fork....................................1160 LIGHT BAR.......................................1095 Side Mount.........................1068-1077
FILTER LIGHTS Stock......................................1084
Fuel.............................1137-1138 Bar..........................................1095 Tombstone..........................1080-1081
FLASHER..................................1108 Bulb..........................................1109 Vintage................................1082-1083
FOOTBOARD.......................1025-1031 Fender...........................................1110 Wiring.....................................1086
FOOTPEG.........................1006-1025 Gasket....................................1098 THROTTLE.............................1032-1033
Extend...........................1018 Headlight.............................1039-1057 TIRE........................................1148-1157
Heelrest......................................1013 Indicator......................1049,1109-1110 Tube/Repair.............................1158
Mount.................1008-1010,1022-1023 Marker..................................1091-1097 Wide Kit.........................................1153
Relocate......................................1024 Reflector.............................1090,1098 TOOL BOX.......................................1170
FORK SLIDER COVER....................1040 Signal...................................1099-1108 TRIPLE TREE
FRAME RIGID/CHOPPER......1164-1169 Spotlamp..........................1058-1063 Spring Fork….......................1160-1163
FUEL Tach/Speedo...............................1109 TUBE...................................1158
Filter..........................1137-1138 Taillight...............................1064-1086 TURN SIGNAL........................1099-1108
Gauge................................1144 Turnsignal.............................1099-1108 Equalizer..................................1108
Line....................................1138-1139 Flasher.........................................1108
Petcock...........................1134-1137 M FLH Mount....................................1104
Selector.........................................1135 MARKER LAMP......................1091-1097 Gasket...................................1098
Sender Unit....................................1144 MASTER CYLINDER Lens.......................................1100
Shut Off........................................1137 Cover/Gasket…...........................1004 Mount...................................1104-1107
G Front.................................1004-1005 Relocate....................................1105

MULTI FIT/CHOPPER
Rebuild.........................................1005 Trim/Visor......................................1101
GAS MIRROR..................................1116-1132
Cap.....................................1140-1144 Extension Kit.................................1125 W
Emblem...............................1145-1147 Indian.......................................1130 WHEEL
Fuel Filter/Shut Off.........................1137 Lighted LED...................................1125 Spool.............................................1159
Line/Hose........................1138-1139 Metric Adaptor...............................1125
Petcock.....................1134-1137 RS Mount......................................1125
Sender Unit....................................1144 Touring...................................1132
Tank..................................1177-1182
GRIPS..................................1033-1038 O
H OIL LINE.................................1138-1139
HANDGRIP..............................1033-1038 P
Leather Cover...........1034 PEDAL PADS...................................1014
HANDLEBAR..............................974-984 PEGS....................................1006-1025
Clamp.........................................994 PETCOCK....................1134-1137
Controls/Switches................1002-1003 Rebuild..........................................1137
Damper........................................990-991
End Plugs......................................1038 R
Riser..................................975,984-991 REFLECTOR........................1090,1098
Spring Fork....................................1160 REGISTRATION TAG.......................1212
Wiring.........................................1000 RISER....................975,985-991
HEADLIGHT............................1039-1057 Spring Fork...........................1160-1162
Bates.........................................1048
Brackets...............................1056-1057
Bulb......................................1054-1055

973
1” Ape Hanger Note: Handlebars include knurls
with 2” spacing except FXSTS type
which have 31/4” spacing.

25-0578

25-0685

25-0579

25-0586

25-0672

25-0579 Installed

25-0687

Ape Hangers for FXSTS Models feature 31/4” knurl spacing,


and indents for wiring.
Chrome Ape Hangers are made of heavy steel tubing. Also
1 1/4” 1” Rise
available with indents for 1982-up models.
25-0583 25-0580 12”
Pre-82 1982-up Rise
25-0532 25-0713 8” 25-0584 25-0579 15”
25-0533 25-2146 10” 25-0586 — 16”
25-0534 25-0671 12” 25-0585 25-0578 18”
25-0529 25-0576 14”
25-0672
25-0684
25-0673
25-0686
15”
16”
1” and 1 1/4”
25-0685 25-0687 18” Note: Handlebars include knurls
25-0855 25-0856 20” with 2” spacing except FXSTS
type which have 31/4” spacing.

974
Drag Bars
Chrome 1”

15°
1” Wide Drag Bars feature knurls at riser area. Available with
or without indents.
VT No. Type Width
25-0422 Smooth 32” 30°
25-0424 Indent 32”
25-0423 Smooth 36”
25-0425 Indent 36” 1” Drag Bars sweep back angle style with 15 or 30 degree
bends and 30” overall width.
VT No. Sweep 25-0879
25-0539 15°
25-2185
25-0540 30°
25-0544 15° indented
Buffalo Drag Bar features 301/2” width. 25-0879* 15° indented *Note: without knurls.
25-0796 25-2144 30° indented
VT No. O.D.
25-2185 1.25”
25-0531
25-0796* 1.25” *Note: without knurls.
25-0658 1.50”

25-2185

2” Rise Drag Bars offer the pullback style yet, retain the drag
VT No. 26-0585 Buffalo bar look. Measure 8” across riser, 2” rise, 71/2” grip, 313/4”
Riser Set Shown with across, 1” diameter.
25-0531 Bar VT No. Indent Knurl Grip
25-0531 Without Yes 313/4”
25-0666 With Yes 313/4”
25-0847 Without No 313/4”
25-0727 With Yes 293/4”

For FXSTS models


24-0994 1988-up Riser Stud
24-0995
Conversion for FXSTS
37-0864 studs will accept 1/2 x 13
threaded risers.
VT No. Type
37-0864 1/2” Stud
37-0899 37-0899 1/2” ID Thread

MULTI FIT/CHOPPER
Billet Top Tree fits 1988-up FXSTS models to allow risers or Riser Stud Kit fits 1988-2003 FXSTS mod-
one piece bars with 3.5” center distance to be installed. els with stock risers. Kit includes studs and
VT No. Year Model poly Iso bushing set for a more firmer riser
24-0994 1988-2005 FXSTS mount.
24-0995 1997-2003 FLSTS VT No. 28-0289

28-0879 28-0880 28-0657


28-0656 Bushing 28-0656

Solid Mount Kit. Studs not included.


28-0253 28-0987 VT No. Year Model
28-0656 97-up FLSTS
Fork Riser Stud Sets. Order bush-
28-0657 88-up FXSTS
ings separately.
Stud Bushing Year Model
28-0879 28-0253 1988-up FXSTS
28-0880 28-0987 1997-up FLSTS

975
Z-Bars
Note: We suggest using our chrome control and housing sets on 1 1/4”
bars such as 26-0402, 26-0405, 26-0406, 26-0407, 26-0410 and 26-0411

Dropped Z Bars
feature long handles
in 1” with knurl for 25-0859
FLST.
VT No. 25-0701

25-0757 Crazy-Z Bars fea-


ture 11/4” O.D. with
holes to accept 1”
controls and internal
25-0418 With Indent wiring.
VT No. Height
25-0859 3”
A 25-0757 5”
Mini “Z” Bar
B features 25”
width, 4” drop
with indents.
VT No.
25-0704
25-0433 With Indent

Chrome 1” Z Type Handlebars feature early chopper styling


without knurling. Available with or without indents.
W/Indent W/O Indent # Height
25-0418 25-0429 A 4”
25-0430 — B 4” 25-0753
25-0426 25-0419 A 6”
25-0433 — B 6”
25-0427 25-0420 A 8”
25-0431 — B 8”
25-0428 25-0421 A 10”
25-0755
Incysa “Z” Bars
use with 1.25” ID
risers.
VT No. 25-0748

Fatty Z Bars are 11/4” OD.


VT No. Height
25-0753 12”
25-0754 16”
25-0755 4”

1 1/4” Low Rise Z’d Bar features 4.5” pullback and 4.5” rise
with indents.
“ZZ” Bar is 1.25” OD with dimple wiring. VT No. 25-0791
VT No. 25-1095
25-0707
V-Bars 25-0706

25-0702

Flying V-Bar features 8” rising with 11/4” O.D. Available for


stock or raked forks.
VT No. Type
V-Bars are 1” OD. 25-0706 Stock
VT No. Style 25-0707 Raked
25-0702 With Indents
25-0705 Without Indents
976
Bagger Bars 11/4” Handlebars

2008-up
Throttle
End
25-0656
25-0988
1 1/4”Buffalo Ape Hangers.
FXSTS FXST Rise Grips
25-0793
25-0786, 25-0583 25-0714 12” 36”
25-0787 — 25-0682 13” 36”
— 25-0715 14” 36”
25-0584 — 15” 36”
25-0586 25-0716 16” 36”
25-0585 25-0656 18” 37”
Bagger Bars. These 1 1/4” bars fit FLT models and feature — 25-0717 20” 37”
set back to accommodate faring. Note: 2008-up style accept
“throttle by wire” right side grip.
VT No. Height Type Year 25-0792
25-0988 8” Round 2008-up
25-0993 8” Round 1980-07
25-0994 12” Round 1980-07
25-0995 12” Round 2008-up
25-0787 13” Round 1980-07
25-0452 13” Round 1980-07
25-0989 13” Round 2008-up 25-0554,
25-0793 15” Z 1980-07 25-0555
25-0786 16” Round 1980-07
25-0991 16” Round 2008-up

25-0555

25-0875

MULTI FIT/CHOPPER
25-0665 25-0797

Replica Bar.These bars are full 1 1/4” OD and will fit 2007
FXD-FLSTF Use with 1 1/4” ID risers.
VT No. Model Height
25-0876 25-0792 FLSTF 5”
25-0554 FXDWG 10”
25-0555 FXDWG 10”
TBW 25-0730 Ape 12”
25-0735 Ape 13”
Replica Handlebars fit FLT models.
VT No. OEM Year Model 25-0731 Ape
25-0732 Ape
14.5”
16”
1 1/4”

25-0665 55920-83A 1984-07 FLT


25-0875 55908-04 2004-07 FLHRS 25-0734 Ape 18”
25-0876 56184-08 2008-up FLT 25-0733 Ape 20”
25-0797 Drag —

977
11/4” Buffalo Bars

11/4”Buffalo Bars fit 1988-up FXSTS models, featuring 36”


25-0690 width, 1.5” rise 14” center width and a 12.5” pullback.
VT No. 25-0577

25-0693

11/4” Bikini Beach Bars are 36” wide with 3.5” rise with 8” at
Dresser Buffalo Bars. the center.
VT No. Width Height Pull Back VT No. 25-0699
25-0690 38” 5” 101/4”
25-0693 35” 61/2” 101/2”
25-0709

25-0710

Dresser Style Bar features 11/4” diameter with 34.5” width, 2”


rise and 11” pull back with 1/2 x 20 threads.
VT No. 25-0651

25-0655
11/4” Beach Bars are pre-drilled for internal wiring. The shape
provides comfort with control. Use with stock risers and clamps.
VT No. Type
25-0709 FLST
25-0710 FXSTS

Buffalo FL Style Dresser Bar features 4” end riser, 14” pull-


25-0230
back and 12” center width with grips at 35” wide. Designed for
tall riders.
VT No. 25-0655
1 1/4” Chrome Knucklebars are pre-drilled for internal wiring.
25-0654 Feature 30” width with a 30” pullback.
VT No. 25-0230
11/4” Flat Track Bar
Sets feature 30”
25-0653 width and 14.5” pull
back with built in 3”
riser with 1/2 x 20
thread.
Buffalo Bars are 11/4” O.D. with low profile. Drag style. VT No. 25-0653
VT No. 25-0654

978
1” Riser Bars

25-0664
25-0537

FXLRC Handlebar replaces 56084-87A on FXRC models. 1” Pullbacks bolt to 31/2” bolt centers, mounts with 1/2 x 20
Mounts with 1/2” x 13 bolts, 31/2” spread. Order gauge mount that bolts. Grips 22” apart.
fits between bars. With Indents Without Indents Rise
VT No. Item 25-0668 25-0536 4”
25-0664 Bars 25-0669 25-0537 6”
39-0423 Speedo Mount Bracket, Chrome 25-0670 25-0575 8”
37-8452 Mount Bolts

25-0275

Flat Track Bar Sets feature 29” width, 2.5” rise and 12.5” pull
back with built in riser with 1/2” x 20 thread.
VT No. 25-0652

25-2154
25-0275
Installed

Chrome Radius Handlebars feature drilled and dimpled 1”


bar to hide wiring. Threaded 1/2 x 20 on 31/2 centers. 31” wide
with 8” pull back.
VT No. 25-0275

MULTI FIT/CHOPPER
25-2161

Riser Bars are available with indents for 1982-up models or


without indents, feature 31/2” center to center, to accept 1/2 x 20
thread bolts.
With Indents Without Indents Buckhorn Style 1” Riser Bars feature 11” rise, 12” pullback
25-2152 5” 25-2161 5” and 221/2” end to end. Mounts to 31/2” center to center with 1/2”-
25-2153 6” 25-2162 6” 20 bolts. Available with or without indents.
25-2154 9” 25-2163 8” VT No. Type
25-0625 With Indents
25-0626 Without Indents
Check out our website for detailed dimensions on handlebars at www.vtwinmfg.com
979
Riser Bars 25-0582

25-0582
25-0698 Installed

Chrome Buffalo “T” Bars are 1 1/4” bars with indents with 3.5”
bolt spacing. Bars have 10 1/2” pullback. *Note: Without indents.
VT No. Width Height 1.25” Way Back Bar fea-
25-0698 32 3/4” 8” tures 10” rise and 12” pull
25-0679 32 3/4” 9 1/2” back. Does not have holes
25-0678 32 3/4” 7 1/2” or indents for wiring.
25-0708 27” 8” VT No. 25-0582
25-0721* 32 3/4” 8”
1” Lean Back
Riser Bars fea-
ture swept back
design without
indent for extend-
ed neck-fork
applications.
VT No. 25-0703 25-0640

25-0640 installed

Radius Riser
Drag Bar fea-
tures 9” tall V-
design and 9”
rise with wire
indent.
VT No. Size
25-0725 1 1/4”

25-0641 Installed
1.25” Curve
Riser Bar is 26”
wide, 9.5” pull-
back and 1 1/4”
diameter.
VT No. Rise
25-0718 7”
25-0720 9”
1.5” Fatster “T” Bar accepts only GMA handlebar controls
with switch housings. 1982-up type has 3.5” bolt centers for 1/2
x 13 bolts.
VT No. High
25-0640 6”
25-0641 8”
25-0642 10”
Chrome Riser Sleeves for use with
riser drag bars.
VT No. Size
28-0441 1”
28-0442 1.25”

1 1/4” Lean Back Bars are 32.5” wide, 3.5” rise and 18” pull-
back.
VT No. 25-0878

980
1”Replica Handlebars

OE Stainless Handlebars with knurl replaces 56083-74 on FX


models 1974-81. Stock Pre-1982. 1” diameter.
VT No. 25-0416 25-0788

Two Piece Bars. Original Buckhorn type, knurled to fit stock riser 25-0789
block on 1960-78 FL, 1” diameter on both ends enables snap
throttle to be used.
VT No. 25-0663 Swing Back Handlebar in 1” OD with indents.
VT No. Size
25-0788 6”
25-0789 8”
25-2169

Chrome Beach Bars are 39” wide at grip with a 5” rise. 1”


diameter. Heritage Style Bars indented and pre-drilled for hidden
VT No. Type wiring, 31” wide, 8” rise, 7” pullback with 13” center width. 1”
25-2169 With indents diameter.

MULTI FIT/CHOPPER
25-2170 Without indents VT No. 25-2149

Chrome Mini-Buckhorns are a modified scaled


down look and size of the original 70’s buckhorn. 1” diameter.
VT No. 25-0542

Note: Handlebars include knurls


with 2” spacing except FXSTS
type which have 31/4” spacing.

981
1”Replica Handlebars 25-0665

25-2168
25-2143

25-2166

25-0543

25-0410

25-2167

25-0794

25-2165

25-0795
1” Stock Replacement Bars in chrome with indents and
knurled center, for 1982-up models.
*Denotes without indents
VT No. OEM Type
25-2143 56082-83 883 XL Low
25-0407 56085-83 XLX
25-0408 25-0410 W/O Knurl XLX
25-2156 As Above XLX*
25-0694 56473-98 XL Sport
25-0543 56081-83 FXR
25-2167 56081-82 FXST, XL 1200
25-0795 56962-07 FXST
25-2168*56093-88 FXSTS
25-2166 56079-93 FXDWG
25-2165 56569-86 FLSTC
25-0553 56557-95 FLSTF-FLHR
25-0401 55919-82 FLSTF-FLHR-FLH
25-0402 55933-97 FLSTF-FLHR
25-0696 56086-81 FX-FXE
25-0403
25-0665 55920-83A FLT without air
25-0794 56964-07 FLT Bars
25-0405 55950-80 FXWG*
25-0667 55950-80 FXWG
Police Bars are the wide style 33” across with 4” rise FL tour 25-0417 55963-77 FXS*
25-0403 56003-75 FXE
bar 12” across riser mount; excellent for dog bone or flanders
25-0404 56003-76 FXE*
style risers. The 1982-up is available with indents. 1” diameter. *Note: Has 3 1/4” riser knurling spacing. All other number
VT No. Type have 2” spacing.
25-0399 Pre 1982
25-0408 1982-up with indents

982
25-0401 1”Replica Handlebars

25-0405 25-0696

25-0694
25-0402

25-0553
25-0407

Cross-Bars 25-0417

MULTI FIT/CHOPPER
25-0406 with 49-2607 Bar Installed

49-0153 31-0530
Speedster Style Bar features wide format and will accept
cross bar VT No. 49-2607 which may be ordered separately.
VT No. Type
25-0406 FX-XL 19 1/2”
25-0409* FXSTS
Replica Chrome Cross
Bar Kit includes fluted
tube and 2 stainless
clamps. For FLH models.
49-0153 VT No. Item
Installed 49-0153 Cross Bar
*Note: Handlebars include knurls with 2” spacing except
FXSTS type which have 31/4” spacing.
31-0530 Clamp Set Only

983
Handlebars
25-0500
25-0547

25-0550
25-0444

25-0548

25-0549
25-0546
25-0551

W/O Indent With Pull Center


Style Chrome Indent Width Rise Back Width
High Buckhorn 25-0530 25-0546 33” 9” 11”
Med Buckhorn 25-0520 25-0547 33” 7” 7.5” 8.5”
Low Buckhorn — 25-0548 32” 3.5” 10” 8.5” 25-0412
Superbar 25-0660 25-0549 29” 2” 5” 5.5”
25-0443* 29” 2” 5” 5.5”
High Chopper 25-0650 25-0550 24.5” 6” 15” 6”
Low Chopper 25-0630 25-0551 23” 6” 13.5” 5”
Flat Bar 25-0500 — 24.5” 5” 8.5” 25-0445
Drag Bar — 25-0412 28.5” 5.5” 8.5”
25-0442* 28.5” 5.5” 8.5”
25-0444 27” 6” 5.5” 8.5”
25-0445 29” 6” 13” 8.5”
Note: All 1982-up handlebars with dimple are for external wiring only.
*Note: Denotes without knurl
Chrome Billet Clock Assembly fits 7/8” or Chrome Electric Device
1” handlebars. VT No. 39-0785 Holder mounts to left side con-
trol clamp on 1996-up models.
VT No. 31-1233

Weighted End Inserts


Chrome Coin Holder clamps to han-
fit the ID of 1” handle-
dlebars with a clip for dollars. Great for
bars to reduce vibration
tolls.
at bar ends.
VT No. 48-0644
VT No. 28-0629

25-0218

25-0255

Note: Handlebars include


knurls with 2” spacing except
FXSTS type which have 31/4”
Riser Height (H) as measured.
spacing.

984
26-0794 Shorty Risers
25-2100 Chrome Stock Riser Set
26-0255 Assembled includes finned riser cap and
screws. Use 1/2” x 13 mounting
bolt. Fits 1970-up.
Chrome Short Riser Sets fit 1” bars. VT No. Type
VT No. Height 25-2100 Complete Kit, 11/2”
26-0255 2” 25-2132 Complete Kit, 11/8”
26-0794 1.5” 25-2179* Complete Kit, FLST
Shorty Riser Set features 1” *Note: Includes bolts
rise with ½” x 13 threads.
VT No. 25-2184

Wyatt’s Riser Set are 1/2 x 13


thread.
VT No. Height
26-0879 2”
26-0880 4”
26-0879 26-0881 6”
26-0882 8”
26-0883 10” 25-2147 25-2114

25-2101
Top View 25-2178 Straight Riser Kit. Stems replace 56142-80 as stock on all
25-2178
1980-up FXWG, 33/4” straight riser kit. Complete, with riser cap
and screws. Use 1/2” x 13 mounting bolts.
VT No. Item
25-2119 Stems only
25-2114 Smooth Kit
25-2116 Ribbed Kit
25-2115
25-2147 Eagle Spirit Kit
Chrome Riser Kit includes top
clamp for 1” bars.
Top View 25-2115 VT No. 26-0744

MULTI FIT/CHOPPER
25-2133 3” Glide Riser Kit includes
Top View 25-2133 antique style top clamp with 31/2”
center to center for all 1973-up FX-
FL models. Kit includes allen cap
25-2131
screws, clamp and risers.
VT No. Item
Top 25-2145 Kit
View 25-2183 Top Only
25-2131

Chrome Stock Riser Stems sold in pairs, order top clamp and
25-0985 25-1155
screws separately.
VT No. Height Model
25-2101 11/2” FX
25-2115* 11/2” FX
25-2178 11/2” FLST
Chrome Riser Set fits 1988-up Touring.
25-2133 11/8” FLH Type
VT No. Item
25-2131 Offset 1986- up FXR
25-0985 Riser Set
*Note: Threaded, others are drilled through for hex bolt. 24-1155 Top Clamp

985
Buffalo Riser Sets 25-2188

Chrome Tall Straight Riser


Kit is 6” tall and replaces
56223-98 for 1977-up FX and
FXR. Smooth or finned top
included. Longer cables, 25-2191
wiring or brake hose may be
required.
VT No. Type Chrome Forged Aluminum Straight Risers can be used
25-2118 With finned top with stock clamp or 26-0540 billet cap clamp. Available in
25-2182 With smooth top 1.10” or 1.125” post diameter and use 1/2”-13” mounting bolts.
25-2118 VT No. Height Post Diameter
25-2187 1.7” 1.10”
25-2188 2” 1.10”
25-2189 4.5” 1.125”
25-2194 5.5” 1.125”
25-2191 6” 1.125”

Riser Top Clamps


25-2107 26-0795

25-2104 Without Skirt 26-2161


25-2136 25-2110

25-2138 25-2109
25-2211

25-2155 25-2135 25-2120


25-2128 Chrome Handlebar Top Clamp fit 1974-up FX-FXR-FLH-FXST. Front Panel as long or short skirt.
Skirt
VT No. Item No Skirt No Skirt
25-2104 Smooth 25-2128 Raised Top 25-2136 Eagle Spirit, w/Gold Inlay
Short Skirt 25-2105 Smooth, Live to Ride 25-2107 Smooth 25-2120 Smooth Hidden
25-2108 Finned 25-2109 Finned 26-0795 USA Hidden
25-2138 Antique 25-2135 Eagle Spirit 25-2210 Skull, Hidden
25-2155 Raised Top 26-2161 Live to Ride, 25-2211 Maltese, Hidden
24-1155 Touring
24-1155 Handlebar
Riser Links cover top of Reducer
glide type risers on both FX, Sleeves measure
31/2” center. Studs and acorns 7
/8” ID, 1” OD to Chrome Handlebar Screw
included. grip 7/8” bars in ID Caps snap over allen head
VT No. Fits risers, set of 4. screws to cover hole. 10 pack.
49-0418 1973-up FX-FL VT No. 25-2174 VT No. 37-7966
37-8810 4 Studs and 4
Acorns, Set
Chrome Handlebar Top Clamp Bolt
Sets available in allen or acorn types.
VT No. Type Year No Skirt
Chrome Billet Style Riser Acorn Allen 8795-4 Allen 1974-81 FX
Cap Set is curved 2 piece 8796-4 Allen 1982-up FX
design. Replaces 56057-00 to 8722-16 Acorn 1974-up FX
fit riser which accepts the one 9961-12 Acorn 1995-up FX
piece clamp. 9962-6 Allen 1995-up FX
VT No. 26-0540 9636-8 Acorn 1982-up FX

986
Chrome Post Riser Set
includes top clamp, use
1/2 x 13 mount bolts.
Riser Sets
VT No. 26-0744

26-0586
Chrome Buffalo Risers features
1 1/4” diameter post and are avail-
able in 9 1/2” height with or with-
out top clamp. Uses 1/2”-13
mounting bolts.
VT No. Clamps 26-0595
26-0586 With
26-0585 Without 26-0596
2131-4 Mounting Bolts
26-0603
show flame
on top

91/2” Chrome Pull Back Riser


Set features 1/2” x 13 threads for
mounting.
VT No. Height
25-2151 9.5”
25-2195 7”
2131-4 Mounting Bolts
8” Post Riser features hidden top screw. Available in plain or
maltese design.
VT No. Type
26-0595 Plain
26-0596 Maltese
26-0603 Flame
Chrome Paughco Post
Chrome Glide Risers in Risers are machined of
steel have ½” x 20 threads. steel, 1/2” x 20 internal for
VT No. Height mounting.
25-2202 4” VT No. Rise
25-2203* 4” 25-2200 3”
25-2201 5”

MULTI FIT/CHOPPER
25-2204 6”
25-2205 8”
*Note: 25-2203 has hole
through for bolt, not thread-
ed.

26-0250

26-0251

26-2171 26-2130 Chrome Smooth Top Billet Risers Set feature classic glide
riser styling and hidden top screws. Available in 4” and 6”
Chrome Tapered Stock Type Risers. Original tapered type, heights.
through bolt design, chrome steel. Bolts not included. VT No. Rise
VT No. Rise VT No. Rise 26-0250 4”
25-2171 3” 25-2176* 3” 26-0251 6”
25-2129 4”,Threaded 25-2208 6”
25-2173 5” 25-2209 8”
25-2130* 5”
987
*Note: Feature rubber Iso-inserts, and 5/16” allen screws
Pullback Riser Sets Pullback Riser Set will set back
bars on FXD models.
VT No. 26-0604

26-0591
Installed
4” Girder Riser Set.
VT No.
26-0942

26-0942
4.5” Riser Set includes chrome top and
screws.
VT No. 26-0941

26-0941

26-0591 25-2148
26-0539
Chrome Curved Riser Set features pull back styling. Kit
includes 2 piece cap set and risers with 5” rise and 2” pull back
and 1/2” x 13 internal threads.
VT No. Type 25-2112 25-2113
26-0539 Fatty Chrome Pull Back Riser Kits are
26-0591 Slotted replicas of factory type with 11/2” set back and 4” rise, to clear
Chrome Riser Filler Trim fills space between Bobbed tanks. Fit 1973-up FX and Sportster models. Kit
risers on FXSTD or VT No. 26-0539. includes top clamp and screws, accepts 1/2” x 13 mount bolts.
VT No. 25-0692 VT No. Type
25-2113 Stems only
25-2112 Ribbed Kit
25-2110 Smooth Kit
Switchback Billet Riser Set fea- 25-2148 Eagle Spirit Kit
tures 4” rise and 1” setback.
VT No. 26-0602

5” Pull Back Riser Set with


1
/2” x 13 mount holes. 25-2192 25-2190 25-2193
VT No. 25-2164

25-0218

3” Pull Back Riser Set fea-


tures 30° set back, to
accept 1/2 x 13 bolts. 25-0218
VT No. 25-2123

Chrome Forged Aluminum Pullback Riser are available as


stems only that can be used with stock top clamp or 26-0540
Billet cap clamp or as riser set which includes top clamp. Post
Billet Tilt Back Risers. are 1.10 diameter and use 1/2” - 13 mounting bolts.
VT No. Height VT No. Height Cap
26-0643 3’ 25-2192 4.5” Without
26-0644 4” 25-2190 5.5” Without
26-0645 6” 25-2193 6.5” Without
26-0644 25-0215 4” With
25-0217 5” With
25-0218 6” With
988
Post Risers
Offset Dawg Bones are ris-
ers machined of solid steel
and chromed includes rub-
25-2139 ber grommets in riser top
Not vibration damper.
Offset VT No. Type
Installed Dawg 25-2141 4”
Bones 4” 25-2160 5”
25-2142 6”
25-2213 8”
25-2141
Dawg Bone 6” Riser Set includes Iso bushing design with 28-0908 Rubbers for Above
inserts for FXSTS models forks 1988-06.
VT No. 25-2139 25-2122 Installed
Forged Riser Sets feature hidden top
screws.
VT No. Height
25-0224 2”
25-0225 4”
25-0226 6”
25-0227 8”
25-0226 25-0228 10”
Chrome Solid
Billet Riser Sets
feature 1/2 x 13
mount threads.
1” I.D. Size Chrome Post Risers with allen
26-0150 3” cap screws.
26-0588 4” 25-2121
Steel Zinc Type Thread
26-0151 5” 25-2207 25-2122 3” 1
/2 x 20
26-0592 6” 25-2206 25-2121 5” 1
/2 x 20
26-0151 26-0593 8”
26-0150

1 1/4” I.D. Risers


Chrome Riser Set fits 1 1/4” Chrome Solid Billet Riser Sets feature 1/2
bars on 2006-up FXST. x 13 mount threads.
VT No. 26-0252 1 1/4” I.D. Size
26-0597 3”
26-0599 4”
26-0598 5”
FXSTC Riser fits 06-up 26-0600 6”

MULTI FIT/CHOPPER
models 1 1/4” ID. 26-0601 8”
VT No. Item Chrome Riser Set fits 06-up FXDWG mod-
26-0689 Riser Kit els to use with 1 1/4” bars (1 1/4” riser hole
diameter).
26-0686 VT No. 26-0791

Shorty 1.25” Stock Riser


Kit fits 06-up FXDWG. Chrome Riser Set fits FLSTF with 1 1/4”
VT No. 26-0745 handlebars on 07-up models.
VT No. 26-0658

Fat Riser Set fits 2008-up FXDF


with 1 1/4” bars.
VT No. 26-0742

Fat Handlebar Clamp Set fits over existing risers on 2000-up


Pull Back Riser Set fits FXD models.
FLSTF and 1999-up FXDWG.
VT No. 26-0605
VT No. Item
25-0221 Clamp Set
26-0688 Riser Stems

989
Riser Bushing Sets 28-0950 28-0951

Chrome Riser Bolt Kit includes


bolts with integral lower flange
washer, and allen flush head for
installation. Includes spacers and
chrome top washers. Chrome Billet Cone Head Riser Mount Kits includes wash-
37-0878 VT No. ers, cones and bolts 3 1/2” long.
37-0881 1/2 x 13 VT No. Bolts
37-0878 1/2 x 20 28-0950 1/2 x 20
Chrome Flush Mount Handlebar 28-0951 1/2 x 13
Damper Kits machined washer 28-2118 28-2119
design with poly bushings,
absorbs vibration.
VT No. Size
28-0670 1/2 x 13
28-0671 1/2 x 20
25-2125 28-2124

Chrome Riser Adapter Kit allows


use of custom risers on the
FXSTD Deuce.
VT No. 26-0534

Machined
Chrome Washer 28-0221
4 Piece Set fits
all stock rubber
bushing sets.
Extra heavy.
VT No. 25-0490 25-2126

Handlebar Riser Damper Kit includes all rubber bushings,


threaded studs(except where noted), washers and cups.
VT No. Fits
28-2118 1984-85 FXRT
25-2102 1985-up FXSB-EF
28-2119 1987-up FLSTC,
1987 FXR-RC-S-SP
25-2103 25-2125 1984-up FLT, stud only, pair
Solid Handlebar Mount Adapter Kit 28-2124 1986-up FLST without studs
eliminates the flex style stock rubber 28-0221 1984-up FXST, XL 1985 FXWG without studs
mounts. The addition of this kit gives a 25-2126 1984-up FLST
solid mount handlebar setup. 28-0253 28-0254 28-0987
28-0255
VT No. Year
25-2102 1962-up
25-2103 1973-up

28-0675

Handlebar Damper Bushings replace original rubber type, sold in sets of 4.


28-0673 VT No. OEM Model
Chrome Solid Mount Kit to replace 28-0253 53156-86 1986-up FXST, Dyna, FXR
stock rubber bushings and cap washers. 28-0254 56158-73 1948-85 FXE-FLT, 1982-94 FXR
Order bolt set separately. 28-0255 56161-83A 1984-up FLT
VT No. Thread Bolts 28-0987 53157-97 1997-up FLSTS
28-0673 Kit Billet Tapered Cone Riser Kit with bolts, for 73-up.
28-0675 Kit Steel VT No. Thread
2132-4 Bolts 1
/2 x 20 28-0744 1/2 x 13
2094-4 Bolts 1
/2 x 13 28-0950 1/2 x 20

990
Nylon Handlebar Damper machined
nylon, provides stiffer dampening
action and longer life for 1973-83 FX.
Riser Mounts
Chrome Flush Mount Top Triple
VT No. 28-2218 Tree Bushing Kit includes 4
chrome steel bushings with O-rings
for damping. Included are chrome
Poly Urethane Riser allen bolts with 1/2 x 13 thread.
Bushing Set includes 4 VT No. 28-0240
bushings with chrome cov-
ers. Replaces 56165-03. Handlebar Bushings are made of
VT No. 28-0284 Polyurethane for 25% stiffer con-
struction than stock rubber units,
and are vibration absorbent. Four
Contoured Riser piece set replaces 53156-86 &
Bushing Set includes 1/2 56158-73 on FX-FXST-FXR and
x 13 threaded bolts. Dyna models.
VT No. 28-0670 VT No. Item
28-0135 Bushing, 4 piece
28-0232 Kit, 8 piece

28-0221

28-0228

28-2124 37-8881 37-0528 37-0529


Chrome Riser Bolt Kits for threaded riser and handlebar/riser
combinations. Include 4 cupwashers and 2 lockwashers.
VT No. Description
37-0528 1
/2 x 13 x 23/4 Riser Bolt Kit includes chrome
bolts and lock washers. For FLST models.
37-0529 1
/2 x 13 x 21/2 Riser Bolt Kit includes chrome
Handlebar Damper Kit consists of one pair of damper, spac-
bolts and lock washers. For 1980-up FXWG-
ers, top and bottom washers. Replaces 56153-73, 46159-73.
FXST and 1993-up FLT.
Fits 1973-84 XL-FX-FL.
VT No. Item Finish
28-0221 Kit FX-XL-FXST-WG Zinc
28-0228 Kit FX-XL-FXST-WG Chrome
28-2124 Kit, FLST, Chrome
37-8881 Washers, 4 pieces Chrome

2135-4
Handlebar Riser Bolts. Replacement for the stock type riser

MULTI FIT/CHOPPER
bolts. Can also be used with V-Twin Risers.
Sold in pairs.
VT No. Length Application
37-8820 Stock Slotted 1949-59 FL-FLH
Chrome Riser Bolt Sets in allen or hex style includes lock 37-8449 Hex 1960-72 FL
washers. Order cupwashers separately. 37-8450 1/2 x 20 x 21/2 1973-79 FL
Hex Allen Length Thread 37-8451 1/2 x 13 x 31/4 1980-83 FL, 1983-up XLX
2135-4 2094-4 21/2” 1
/2 x 13 37-8452 1/2 x 13 x 23/4 1984 FL, 84-up FXWG
— 2132-4 21/2” 1
/2 x 20 37-8453 1/2 x 13 x 33/4 1979-up XL-XLCH
— 2133-4 23/4 1
/2 x 20 1979-82 FX’s
2136-4 2095-4 23/4” 1
/2 x 13 1974-up all FX-FXE
2137-4 2129-4 3” 1
/2 x 13 37-8454 1/2 x 13 x 21/2 1979-80 XL, 1980-83
— 2134-4 3” 1
/2 x 20 FXWG, 1984-up FXST
2138-4 2130-4 31/2” 1
/2 x 13 37-8455 1/2 x 13 x 3 1984 XL-XLX
2139-4 2131-4 33/4” 1
/2 x 13 1984-up FXE 80
37-8456 1/2 x 13 x 31/2 1974-79 all XL’s

991
42-0084 37-9218

37-9077
42-0075

42-0084 Installed
33-0313 37-9096
Krommetts feature 1/4 x 20 studs unless
noted for decorative mounting. Available
Chrome Tombstone Taillight includes in 5 packs unless noted.
skull rim lens grill. Kits include die cast VT No. Item
chrome taillamp license plate bracket & 37-9076 Chrome Skull
chrome plated steel adapter plate which 37-9077 Gold Skull
will mount to all Big Twin stock rear fend- 37-9096 Chrome Skull, large
ers, replaces original style lamp. 37-9297 Chrome Skull large 5/16 x 18
Chrome Skull Design Points and Derby VT No. Item Fits 37-9107 Chrome Skull 10/32
Cover. 33-0313 Taillamp w/Rim Custom 37-9218 Skull Valve Stem Cover, pr
VT No. Year Type Model 33-0190 Kit 1973-98
42-0084 1971-2003 Points XL 33-0191 Kit 1999-up
42-0081 1970-98 Points XL & BT
42-0075 1999-up Points TC88 33-0434 33-2161
42-0091 1970-98 Derby BT
42-0092 1999-up Derby BT
Skull Coil Cover
fits 1965-99 FX,
FLH, FXST models,
chrome with
33-0199
embossed design.
VT No.
42-0723 Skull Rim is available with or without blue
dot fits early style tombstone taillamps 33-
0305, 33-0171, 33-0185 and 33-0599.
VT No. Type
33-0434 With Dot
33-2161 Without Dot

Skull Pushrod Cover Cups feature die- 33-0205


cast construction in chrome or gold, set
of 4.
VT No. Item Skull Face Tombstone Lamp features
37-9078 Chrome cups die cast construction with LED board.
37-9079 Gold cups VT No. Color
33-0199 Red
33-0205 Clear
2” Chrome Skull Marker Lamp is for
decoration only, lighted eyes. Skull Knob is made of
VT No. Type solid brass, polished, can
33-2146 Bulb be drilled and tapped for
33-0626 LED shifter ornament.
VT No. 21-2015

Skull Cateye Taillamp feature classic oval


design with skull lens, 12V.
VT No. Type
33-0587 Bulb
33-0031 LED

992
Lever Sets
37-1960

26-2172

Skull Style License Bolt Set.


VT No. 37-1960
Skull Krommets feature
LED eyes, pair.
VT No. Color
33-0856 Amber
33-0857 Red

26-2189

Round Skull
Mirror Set is 3
9/16” diameter fea- 26-2189
tures bone stem, Close up of
pair. Skull Ends
VT No. 34-0367

Skull Mirror Skull Contour Levers in chrome feature skull ends.


includes 2 length VT No. Fits
stems to fit right or 26-2172 1972-81
left side. 26-2189 1996-up
VT No. 34-0111 26-0787 2007-up

MULTI FIT/CHOPPER
34-0759

1982-95 Chrome Clutch and Brake Lever Sets feature girder


design with skull end.
VT No. 26-2111

Skull Tribal Mirror Sets include stems.


VT No. 34-0759
5 Skull Billet Mirror fits
right or left side complete
with “worm” stem.
Skeleton Mirror Set with bone
VT No. 34-6022
shaped stems.
VT No. 34-0782

993
1996-2003 Type Clutch Lever Bracket includes 2 halves.
VT No. OEM Finish
26-2184 38608-9503624.9Chrome.
45-048-95

48-0449 48-1592

48-1593 48-1594

Black Leather Accessories.


VT No. Description
48-0550 Lever Covers
48-0449 Grip Covers
48-1592 Grip Covers with 10” fringe
48-1713 Cover with 16” fringe
48-1583 Lock Holder
48-0550 Lever Covers
48-1582 Lever Cover with 10” fringe
48-1714 Lever Covers with 16” fringe
48-1593 Lever Cover 1993-up
48-1594 As Above 1993-up with 10” fringe
48-1715 As Above 1993-up with 16” fringe

994
26-0788
26-2178

26-0789

26-2193

MULTI FIT/CHOPPER

995
Pre 1973 Early Lever Assemblies
Clutch and Brake Lever
1965-72 Glide Cable/Handle Assemblies include cable pin.
Assemblies. Available with 3/8” or 5/16” hole sizes
VT No. Finish for cable entry. 26-2167 & 26-2168
36-0576 Polish accept front brake switch.
36-0577 Chrome Chrome Polished OEM Hole Fits
26-0523 26-0524 38608-68 3/8” 1968-72 BT Clutch
26-0525 26-0526 45002-65 5/16” 1941-68 BT Brake
1952-67 BT Clutch
26-0530 26-0529 26-2167 26-2168 45002-69 5/16” 1969-72 BT Brake
Barnett Lever Assemblies. Heavy
chrome plated steel levers with ball
end. Assembly has mounting hole
for mirror.
Clutch and Brake Levers are available in polish or chrome.
VT No. OEM Years Finish Type VT No. Application Side
26-0530 38604-65A 1965-81 Polish Clutch/Brake 26-0504 Brake with shoe brake Right
26-0529 28604-65A 1965-81 Chrome Clutch/Brake 26-0502 Clutch all 1952-67 FL Left
1941-64 Replica Brake Clutch Handle 26-0503 Clutch all 1968-84 FL-FX Left
features accurately formed clamp and Lever Control Hardware
cadmium plated hardware. Replaces 26-1979
45002-41.
VT No. 26-0541
26-2129 12-0944
Hand Lever Pivot Pins for brake and clutch sides.
VT No. OEM Item Qty
A B 26-1979 45032-82 1982-87 Pin, 5 pk
26-0507 45031-65 1965-81 Pin & Clip 10 pk
26-0544 — 1965-81 Pivot Pin Set w/grease fitting
Replica Lever Assemblies include slotted 26-2144 12-0939 11036 Clip for Above 10pk
lever bushing as original with small hole for 26-2129 45032-82 Pin 1982-87 Each
brake or clutch. 12-0944 11143 Snap Ring for Above 10 pk
VT No. # OEM Finish 26-2132
26-2129
26-2127 A 45002-41 Chrome Complete
26-2126 A 45002-41 Polish Complete
26-2144 B Ball End Polish Complete 26-0505
26-0522 B Ball End Chrome Complete
Lever Pins/Bushings
26-0510 Ball End Polish, Lever Only
VT No. OEM Item Year U/M
26-0515 Ball End Chrome, Lever Only
26-0505 45036-68 Bushings 1968-72 10
26-2174 45017-41 Stock Lever Only
26-2138 45039-68 Nylon Bushing 1968-up 25
26-2192 — Chrome Stock Lever Only
26-2129 Each Pin 1982-95
26-0542 — Lever Clamp Strap
26-1979 5 pk Pin 1982-87
8819-4 45031-41 1941-64 Pin and Nut, Cadmium
26-2132* 45036-88 Bushings 1988-up Ea
26-0506 45033-49 1949-64 Lever Bushing w/cotter
36-2559 45423-92 Lever Bushings 10
Replica Brake Lever is an *Note: Teflon pin fits 1988-up eyelet clutch cables
authentic reproduction in
Brake Cable
chrome, complete as pictured
Clamp is a univer-
for 1928-40 Springer models.
sal style clamp.
VT No. 26-2134 Replaces 45002-28 , Complete Assembly.
VT No. 26-0508
36-0414

Chrome Lever Pins are allen style for pivot


point on 1982-up models.
VT No. 37-8823
Cable Clamp fits to hand lever for emergency or
permanent use. Easy to install .460” diameter, 1
1941-48 Big Twin Spring Fork Cable and Handle Kit pair.
includes replica style cable with oiler fitting and end ferrules, VT No. 26-0509
polished or chrome handle and clamps to attach cable to bars Allen Screw Set for Lever Clamp is a 4 piece set for
and fork leg. 1965-72 levers.
VT No. Type VT No. 8797-4
36-0414 Polished
36-0418 Chrome

996
26-0580 1972-95 Levers

26-2170

26-1972

26-2171

26-1973

26-2162 26-2110

Chrome Power Lever Sets replace stock levers on years listed.


VT No. Years
26-0580 1972-81
26-1972 1972-81
26-1973 1982-95
Chrome Contour Levers designed for easy grip, pairs.
VT No. Year
26-2170 1972-81
26-2171 1982-95
26-2162 1982-95 Polished
26-2110 1982-95
26-1975
26-0528

26-0527

26-0517
26-0519

26-0510
26-0531

26-2136

MULTI FIT/CHOPPER
26-1974 26-2133

26-0532
26-2135

Clutch & Brake Levers are available in polished or chrome.


Sold individually.
Chrome Soft Pad Hand Levers feature a comfortable rubber VT No. OEM Years Finish Type
insert 3/8” thick locked into a tongue-and-groove channel. 26-0527 45016-72 1972-81 Chrome Brake
VT No Fits 26-0528 45016-72 1972-81 Polish Brake
26-1975 1982-95 26-0517 Power 1972-81 Polish Brake
26-1974 1972-81 26-0519 Power 1972-81 Polish Brake
26-0510 Ball End 1941-68 Polish Clutch/Brake
26-0531 45017-82 1982-95 Chrome Clutch
26-2136 45017-82 1982-95 Polish Clutch
26-2133 45017-88 1988-95 Chrome Clutch
26-0532 45016-82 1982-95 Chrome Brake
26-2135 45016-82 1982-95 Polish Brake

997
Handlebar
Control
Kits
Chrome Master Cylinder Assembly Kits
include switch housings. Kits fit 1996-up
with 1”, 11/4” or 11/2” handlebars. Available
with or without chrome switches. 26-0402
With Without Years
Size
Switches Switches
Contour
26-0410 26-0402 1996-2005 SD 9
/16”
Shape!
26-0411 26-0405 1995-2004 DD 11
/16”
— 26-0406 1996-2004 FLT DD 11
/16”
— 26-0407 1996-2004 FLHT DD 11
/16”

Chrome Smooth-Contour Control Kit “Smoothie”


features a hidden underside mounting on
the switch housings for an unobstructed
smooth, rounded surface on the top hous-
ing. Switch housings use stock or chrome
rounded switches. Available in complete
kits with or without chrome switches.
Complete kits include clutch and brake
levers, master cylinder, switch housings,
brackets and hardware. Available with or
without chrome switches. 22-0820
Without With Type
Disc
Switches Switches
22-0820 22-0817 (.562) 9/16” MC Single
22-0821 22-0818 (.687) 11/16” MC Dual
22-0816 22-0822 5
/8” Single

22-0815
22-0377

Kits with Hydraulic Clutch Lever include contour smooth


housings with 11/16” brake master cylinder and .562 hydraulic
clutch handle.
VT No. Style
“Chopped” 22-0377 Milled Top
22-0378 Contour
Chopped Handlebar Master Cylinder and 23-0782 Top Only
Control Housing Set for 1996-up models. 26-0181 26-0180
VT No. Bore
22-0813 9
/16”
22-0814 11
/16”
22-0815 5
/8”
Chrome Control Kits include master cylinder,
cover, clutch mount and (2) clamps.
VT No. OEM Model Disc
26-0746 45355-08 08-up Dyna FXST Single
26-0747 42117-08 08-up FLT
26-0180 43355-06A 06-07 FXD, ST Single
26-0181 46418-05A 05-07 Touring Dual
Right Side Mirror Mount Block fits 1996-2003 handlebar master cylinder to allow use of custom mirrors with
larger than stock stem by moving the mirror stem up and out from the master cylinder.
VT No. 31-0519

998
22-0878

22-0879

Custom Control Kits updated design utilizes 1996-up switch-


es. Both feature 9/16” master cylinders. Kits include matching
grip spacer for left side.
VT No. Type
22-0878 Cable
22-0879 Hydraulic Clutch

Chrome Billet Handlebar Control Kit fits 1982-95 & 1996-up


with the purchase of 1982-95 style switches & some modifica-
tion. Master cylinder is 5/8” bore. 23-0631 includes top & gasket.
VT No. Item Type
22-0759 Kit Cable
23-0631 MC Rebuild

GMA Handlebar Controls


26-0633 GMA Master Cylinders with switch
23-1768
23-1755 housing to accept stock switches. Order
matching clutch lever assembly and left
side switch housing separately.
26-0634 VT No. Bore Year Lever Assy Year
26-2183 26-0632 5/8” 1973-81 26-0636 1972-81
26-0633 3/4” 1973-81 26-0637 1982-95
26-0637
26-0634 5/8” 1982-95 26-0640 1988-95
26-0635 3/4” 1982-95 26-0641 1996-up

MULTI FIT/CHOPPER
26-0638 5/8” 1996-up
26-0632 26-0639 3/4” 1996-up
26-0636 23-1720 5/8” Rebuild kit
23-1716 3/4” Rebuild Kit
GMA Universal Billet Front Master Cylinder and Clutch
Lever Assemblies are available in a clear anodized or 26-0201 26-0203
chrome plated finishes. Master cylinders are designed to fit all
1” handlebars and clutch lever assemblies are available for 1”
Universal Mini Hand Controls are available in clear anodized
handlebars pre 1982 without indents or 1982-up handlebars
or chrome. Feature a lower bar positioning for cleaner look,
with indents. Universal controls will not accept switch hous-
smaller reservoir and slim lever design & including two lids
ings.
style for customizer preference. Master cylinder and clutch
Chrome Anodized Item
assemblies sold separately. Master cylinder is 5/8” bore and
23-1789 23-1755 5
/8” Master Cylinder
does not have provision for brake light switch. Clutch assembly
23-1790 23-1768 3
/4” Master Cylinder
is for all 1988-up models with cable operated clutch.
26-2251 26-2157 Clutch Lever Assembly Pre82 Bars
VT No. Item Finish
26-2252 26-2183 Clutch Lever Assembly 1982-up Bars
26-0201 Master Cylinder Chrome
26-0202 Clutch Lever Assy Clear Anodized
26-0203 Clutch Lever Assy Chrome

999
96-up Control Kits 26-2175

1996-up Chrome
Switch Housings &
Chrome Switch
Assembly includes
48” long leader wires 26-0793
& internal mount 26-2176
screws.
VT No. 32-0561
Chrome Switch Housing Kit
includes press on chrome switch
caps for easy installation.
VT No. Model 26-2177
26-2253 26-2253 FX-XL-FXD-FLHR 26-0127 26-0128
26-2254 FLHT/C/I
26-2255 FLHTCUI, FLTRI,
1998-up
26-2256 FLHRC/I 2002-up
Chrome Switch Kit fits 1996-
up with 60” wires with back lit
LED blue lamps.
VT No. 32-0579

26-0796

32-0540 26-0129 26-0007


1996-up Switch Housing Kits includes left and right upper
lower housing. Order switches, wiring and adjuster separately.
VT No. Model Style Type Year
26-2175 XL, FXST,
32-0752 FXD, FLHR Stock Stock 1996-06
32-0816 26-0796 As Above Stock Stock 1996-up
26-0793*As Above Stock Stock 1996-up
26-2197*As Above Smooth Stock 1996-up
26-2176 FLHT Stock Radio 1996-03
26-2177 FLHTCU, FLTCU Smooth Cruise-Radio 1996-06
26-0127 FLHT Smooth Stock 2008-up
26-0128 FLTCU Smooth Stock 2008-up
26-0129 FLHR Smooth Stock 2008-up
Handlebar Switch Kits with wiring. 26-0007 Kit Adjuster 1996-06
VT No. OEM Year/Model Item Finish Note: Has provision for clutch lock-out switch.
32-0752 Set 1996-99 5pc Set Black
32-0540 Set 1996-99 5pc Set, (48”) Chrome
32-0816 Set 1996-up 5pc Set, (106”) Chrome
32-0578 Set 1996-up 5 pc Set, (60”) Chrome
32-0848 Set 2007-up XL, FXD, Chrome
32-0562
32-0849 Set 2007-up XL, FXD Black
32-0996 71685-06 2006-up FXD Left
32-7000 71589-96 Engine-Start-Stop Black
32-7001 71590-96 Stop Light Black
37-0994 71509-00 Stop Switch Shim
32-7002 71591-96 Right Turn Signal Black
32-7003 71597-96 Dimmer Horn Black
32-7004 71598-96 2000-up Left Turn Signal Black 32-0563 32-0564 32-0565
32-7009 71598-00 2000-up Left Turn Signal
1996-up Chrome Switch Cover Set. Snap on covers replace
32-7010 71683-06 2000-up Right Turn Signal
existing black switch covers.
37-0882 2955 Switch Mounting Screw, 10 pk
VT No. OEM Model
32-1219 71584-96B Clutch Handle Switch
32-0562 71804-03 FX-XL-FXD
Throttle Adjuster Kit. 32-0563 71803-03 FLHT/C/I
VT No. 26-0007 32-0564 71802-03 FLHTCUI, FLTRI; 1998-up
32-0565 71808-03 FLHRC/I 2002-up
Chrome Handlebar Switch Housing Screw Kit fits
1996-up.
VT No. Type
9778-8 Acorn
1000 9776-10 Allen
1996-up Control Kits
Chrome Electric Device
Holder mounts to left side
control clamp on 1996-up
models.
22-0804
VT No. 31-1233

22-0880 22-0881
22-0823

22-0882 22-0883
Chrome Handlebar Control Kit includes complete chrome
master cylinder, clutch handle with clamp and 2 pairs of chrome
switch housings. Available with or without chrome switches as
listed.All kits include stainless steel hardware.
With Without Fits Item Disc
22-0823 22-0804 1996-05 BT Kit 9/16” Bore Single
1996-03 XL
— 22-0877 2007-up FXST Kit 9/16” Bore Single
For Touring without chrome switches.
FXD
VT No. Fits Item Disc
22-0824 22-0803 1996-07 FXST Kit 11/16” Bore Dual
22-0880 2008-up With Audio Dual
1996-03 XL
22-0881 1996-07 Radio Dual
22-0857 22-0825 2004-06 XL 1/2” Bore Single
22-0882 2008-up Radio/Cruise Dual
22-0858 22-0826 2004-06 XL 14mm Dual
22-0883 1996-07 With Audio Dual
— 22-0876 2007-up XL 1/2” Bore Single

Control Dress Kits


26-0546

MULTI FIT/CHOPPER
1996-03 Dress Kit with switch housings fits FX-XL models.
with single disc.
VT No. 26-0546 1996-up Chrome Control Dress Up Kit includes clutch lever
1996-up Chrome Handlebar bracket, handlebar control clamps, master cylinder top and
Control and Reservoir Cover body cover with levers and hardware for disc models as noted.
Set includes clutch lever brack- VT No. Year Model Type
et, handlebar control clamps, 26-0538 1996-03 XL SD
master cylinder top & body 1996-up FX SD
26-0536 cover, and hardware for com- 26-0549 1996-up FLHT DD
plete installation. 26-0550 1996-up FLHTCU DD

VT No. Disc
26-0536 Single
26-0537 Dual

1001
1982-95 Control 22-1069
Chrome
Handlebar
Control Kit
Kits includes com-
plete chrome
1982-95 Chrome master cylinder,
Switch Housings clutch handle
and Chrome with clamp and 2
Switch Assembly pairs of chrome
includes 48” long switch housings.
leader wires and Master cylinder
internal mount includes a clamp with both a 10mm and a 12mm bolt. All kits
screws. include stainless steel hardware and are attractively display
VT No. 32-0560 packaged. When rebuilding
VT No. Years Item 1982-95 front
22-1069 1982-83 Kit, 3/4” Bore master cylinder
1982-95 Handlebar Switch 22-1076 1984-95 Kit, 5/8” Bore check that bleed
Housing Set is a 4 piece 22-1099 1982-95 Kit, 11/16” Bore, Dual Disc back passage is
chrome set, replace upper and clear
lower of right and left sides 26-2137
including stainless buttonhead
screws. Use existing wiring
and switches for assembly.
VT No. Item 26-2125
26-2149 1982-95 Kit, All Models
37-8940 25 Screws, OEM 2508 Clutch Lever Assembly for 1982-95 models.
Chrome Switch Housing Screw Sets for 1982-95. VT No. Item Finish
VT No. Style 26-2125 Assembly Chrome
8767-10 Allen 26-2188 Assembly Black
9777-8 Acorn 26-2137 Clamp and Bracket Chrome
26-2165 Clamp and Bracket Black

26-2129

32-9208
1982-95 Handlebar Switch Kit includes complete right and
26-2130
left switch assemblies, brake light switch, mounting screws
and clips. Individual switches also available.
Black Chrome OEM Item
32-8084 32-9208 Kit 1982-95 Switch Kit
32-8000 32-9070 71599-92 Left turn signal 26-2132
32-8001 32-9067 71589-92 Engine, Stop-Start 26-1979 26-2138 26-2140
32-8002 –– 71591-92 Right turn signal 1982-95 Clutch Lever Components
32-8003 –– 71597-92 Dimmer & Horn VT No. # OEM Item
32-7782 –– 71590-92 Stop switch, front 26-2137 A 38608-82A Bracket and
37-8966 –– 2907 25 screws pack B 45044-82 Clamp, Chrome
37-8967 –– 31557-93 Mount clips, 10 pk 26-2165 As Above Black
37-0006 –– 5 pk Spacer 26-2146 B 45044-82 Black Clamp
26-2147 B 45044-82 1982-95 Chrome Clamp
26-2129 C 45032-82 Lever Pin w/ snap ring
26-1979 45032-82 Lever Pins Only 5 pk
32-8009 12-0944 D 11143 Snap Ring
26-0531 E 45017-82 1982-88 Clutch Lever
26-2133 45017-88 1988-up Clutch Lever
26-2164 45017-93 Clutch Lever
26-2140 F 45021-86 Anti-Rattle Spring
26-2130 G 45036-82 Cable Pin
Handlebar Wiring Harness Kits are color coded. 26-2132 45036-88 Nylon Cable Pin
VT No. Years Type 26-2138 H 45039-68 Pin Bushing
32-8010 1982-90 Stock 37-8830 I 4015 screw SS Screw and Washer, 5 of each
32-8009 1982-90 Extended 26-0400 I Kit Chrome Kit, 4 piece

1002
A
1972-81 Controls
26-2185
26-2148
B

C
Handlebar Control Kit for 1972-81 includes complete
master cylinder with clamp, clutch handle with clamp,
Switch Housing switch housings and bracket. Order with or without black
VT No. # Years Finish Item switch kit.
26-0513 A 1973-81 Chrome Switch Housing VT No. Item Finish
26-0628 A 1973-81 Black As Above 26-2148 Without Switch Wiring Chrome
26-0642 A 1973-81 Polished As Above 26-2185 With Switch Wiring Chrome
26-0631 B 1972 Chrome Horizontal Switch 26-2187 Without Switch Wiring Polished
Housing 26-0624 Master Cylinder Complete Chrome
26-0629 B 1972 Black As Above 26-2099 Master Cylinder Complete Polish
26-0514 C Smooth Chrome Plain Switch
26-0630 C Smooth Black As Above
26-2160 C Smooth Polished As Above
Handlebar Wiring Harness with chrome or
26-0535
black switches and hardware which already
26-0511
having soldering done. Includes wire connec-
tors, buttons, screws, stop light switch rubber 1973-81 Clutch Lever Assembly order switch housing sepa-
boot and switch retaining plates. Fits 1973-81 rately from the above list.
Big Twin is color coded to match stock wires VT No. Finish Item
at 40” long, kit will fit tall handlebars. 26-0535 Chrome Clutch Lever Assembly
VT No. Type Control Box Decal Set 26-2131 Polished As Above
32-8071 Black includes decals for both right 26-0511 Chrome Clutch Lever Mount
and left handlebar switch boxes 26-0512 Polished As Above
32-8208 Chrome
for Twins 1973-81. 26-0627 Black As Above
VT No. 48-0415 Handlebar Switch Repair Kit includes 4
screws, 2 retainer clips for button switches
(71533-72) and 4 button black caps. Fits
32-0406 32-0405 1972-81.
VT No. Item
32-0403 32-0404 32-0402 32-1555 Kit
Handlebar Switches for 1972-81 models. Available with or 31-1988 Clips, 10 pk
without wire. *Note: 32-0395 is 5 pack.
W/o wire W/o wire With wire Chrome Switch Housing Screw 8766-10
10 pack Each Each OEM Type Style Sets for 1973-81 Acorn
32-0395* 32-0403 32-8933 71546-75A Hi-Low Rocker VT No. Style

MULTI FIT/CHOPPER
32-0391 32-0404 — 71483-72 Plain Rocker 8766-10 Allen
8413-8 Acorn Allen
32-0394 32-0402 32-8931 71547-75A Run-off Rocker
32-0392 32-0406 32-8930 72001-69B Brake Button Rubber Stop Switch Caps protects the stop
32-0393 32-0405 32-8919 71484-72A Starter Button switch from moisture.
32-0393 32-0405 32-8920 71484-72A Horn Button VT No. OEM Application
32-0408 — — 71535-72 Long Button 28-2114 27751-69P 1972-81 Front
Cap 5/16” 1972-E1973 32-0748 Switch Terminal
32-0407 — — 71534-72 Short Button
3
/16” L73-81 32-9061 32-9062
Switch Control Assortment for 1972-81 models saves time
and money on dimmer, starter-horn button hardware.
Note quantities supplied.Included are the following:
VT No. 32-0320 for entire assortment
Qty OEM Switch Qty OEM Switch
2 71546-75A Hi-Low 10 71535-72 Long 32-9060 32-9063
6 72001-69B Brake 10 71534-72 Short Chrome Plated Switches and Buttons for 1972-81.
2 71547-75A Run-off 2 71482-72 Plain VT No. Item Type
6 71484-72A Starter & Horn 32-9060 Rocker Switch Run-off 32-9064
Handlebar Wiring Harness Kits are color 32-9061 Rocker Switch Hi-Low
coded. 32-9062 Rocker Switch Plain
VT No. Years Type 32-9063 Button Cap (10) Long
32-9316 1970-71 Handlebar Wires Stock 32-9064 Button Cap (10) Short
32-8005 1973-81 Stock
32-0708 1973-81 Extended
1003
Hydraulic Clutch Controls
22-0377 22-0378

Chrome Smooth-Contour Control Kit features a hidden underside mounting on the switch housings for an unobstructed smooth,
rounded surface on the top housing. Switch housings use stock or chrome rounded switches (introduced on 1996 models).
Complete kits include clutch and brake levers, master cylinder, hydraulic clutch, switch housings, brackets and hardware. Master
cylinder is 11/16” bore, hydraulic single disc. Clutch handle is 11/16” bore.
VT No. Style
22-0377 Milled
22-0378 Contour
26-0590 Lever Set

Master Cylinder Covers

23-9189 23-0649 23-0794


23-9188 23-9187 24-0604

23-0779 23-0979 24-0652 23-0781 23-0782


23-0969

23-9263 26-0179 24-0927 24-0601 23-9190 23-0617


Front Master Cylinder Covers. Smooth OEM Years Type
Smooth OEM Years Type 23-0781 Billet Milled 1996-up
23-9188 45057-72 1972-81 FX-FL-XL 23-0782 Billet Smooth1996-up
23-9189 45057-82 1982-85 FX-FL-XL 23-0771 45042-96 Sightglass Only
23-9187 45004-85 1985-95 FX-FL-XL 23-9263 42313-04 2004-06 XL
24-0649 — 1985-95 FX-FL-XL 26-0179 46424-05A 2005-07 FLT, 2006-up ST
23-0794 VT 1985-95 FX-FL-XL Milled
24-0604 45004-96 1996-05 FX-FL-XL 24-0927 — 1982-85
23-0779 45004-96 1996-up FX-FL-XL Finned
23-0979 45004-96 1996-up FX-FL-XL 24-0601 42376-77A 79-84 Rear FL80-82 R FXWG
24-0652 — 1996-up FX-FL-XL 23-9190 42381-82 82-96 Rear
23-0969 Touring 2008-up Touring 23-0617 42376-77A 79-84 Rear FL, 80-82 FXWG
Eagle Spirit

15-0188 15-0242
Eagle Spirit Master Cylinder Covers are available for the 15-0250
years listed in chrome or with gold inlay. 15-0373
Chrome Gold OEM Years/Type
24-0634 24-0635 45057-72 72-81Front 15-0204
24-0628 24-0631 45057-82 82-85 Front
24-0629 24-0632 45004-85 85-95 Front Front Master Cylinder & Reservoir Top Gaskets.
24-0630 24-0633 42381-82 82-96 Rear VT No. OEM Year
24-0639 24-0640 42376-77A 79-84 Rear FL 15-0188 45012-72 1972-81
80-82 FXWG 15-0204 45012-82 1982-84
15-0242 45005-85 1985-95
15-0250 45005-96 1996-2003
15-0373 42805-04 2004-up
1004
Front Master Cylinder Assemblies complete with internals
and lever, assembled.
VT No. OEM Item Finish
Front Master Cylinder
OEM-Handlebar Master Cylinders

1972-81 11/16” bore, 1985-95 Dual Disc Models


7/16”-24 banjo bolt
5/8” bore, 1985-95 Single Disc Models
26-0624 45010-73 Assembly Chrome 3/8”-24 banjo bolt
3/4” bore,1982-84 Dual Disc Models
26-2099 45010-73 Assembly Polish 3/8”-24 banjo bolt
26-0624 11/16” Bore, 1982-2002 Dual Disc Models
26-0513 Vertical Sw Housing 1973-81 Chrome 3/8”-24 banjo bolt
1972-81 FL, FX, XL
26-0631 Horizontal Sw Housing 1972 only Chrome 1/8” NPT

26-0514 Smooth Cvr Chrome


23-1719 45063-72 Rebuild Kit for Above Vertical Style Horizontal Style
1982-95
26-2145 45013-82A 3/4” Bore, 10mm bolt Chrome
26-2153 As Above Black
26-2120 45019-85 5
/8” Bore, 12mm bolt Chrome
26-2122 As Above Black 26-0513 26-0631 26-0514
26-2166 45013-85B 11/16” Bore, 12mm Chrome
26-2154 As Above Black
26-2146 45044-82 Clamp Black
26-2147 45044-82 Clamp Chrome
26-0400 Screw Kit for Clamp
32-7782 71574-82 Front Brake Switch
23-1716 45063-82 Rebuild kit 3/4” 26-2179
23-3021 45069-84 Rebuild kit 5/8” 26-0576
23-3020 45006-87A Rebuild kit 11/16”
1996-2003
26-2179 45013-96 Complete 11/16” bore DD Chrome
26-2180 45019-96 Complete 9/16” bore SD Chrome
23-1714 45006-96 Rebuild Kit 9/16”
23-1715 45072-96 Rebuild Kit 11/16” 26-2145
26-2163 45044-96 Clamp Chrome 23-1055
26-0616
2004-06 XL Only 26-0547
26-0576 42307-04 Complete SD Chrome
26-2201 45052-04 Complete DD Chrome
23-1788 42803-04 Rebuild Kit (SD)
23-1789 42809-04 Rebuild Kit (DD)
2008-up Touring Master Cylinder Plunger Assembly Complete Kit includes all
23-1055 44551-08 Dual Disc Chrome parts pictured. Fits 1972-81.
Rebuild Kits VT No.
26-0547
Type
W/MC Rebuild
23-1719 26-0616 Hardware Only
1982-95 Front Brake Pushrod Parts.
VT No. OEM # Item
28-2002 26-2141 Kit A&B Rod Barrel Set
45051-82 A Pushrod

MULTI FIT/CHOPPER
23-1738 23-1739 45031-82 B Pivot Barrel
26-2139 45031-82 B Pivot Barrel, 10 pk

Handlebar Master Cylinder Rebuild Kits. Each kit contains


parts necessary for complete rebuild. 26-0622 23-1988 23-0517
VT No. OEM Years Fits Brake Hose Fittings for front master cylinder,
23-1738 Complete 1972-81 All chrome.
23-1988 Fitting 1972-81 All VT No. OEM Model Type
23-1719 45063-72 1972-81 All 26-0622 43307-78 FX-XL Angle
23-1739 Deluxe 1972-81 All 23-1988 63609-72 FLH Straight
23-1716 45063-82 1982-85 3
/4” Bore 23-0517 Converts 10mm late threads to 1/8” NPT
23-3021 45072-87 1985-95 All 5/8” Bore with inverted flare, early thread hose type, straight.
23-1714 45006-96 1996-2003 9
/16” Bore
23-1715 45072-96 1996-2003 11
/16” Bore
23-1787 42803-04 2004-up Dual
23-1788 42809-04 2004-up Single
12-0984 11063 Retaining Ring 1972-81
23-0590 45059-72 Inner Cup
28-2002 45042-82 Fluid Level Window 1982-95
13-0152 45071-72A Plunger Spring 1972-81

1005
Rear Chains
19-0500 530 HQR Tsubaki Super
Series is an ultra high-
performance, solid roller
chain with 10,500 lbs.
average tensile strength.
Wide, flat, link plates and
heavy-duty, quad staked, 530 Sigma O-Ring Chain with 10,600 lbs. tensile strength,
thru hardened pins pro- features heavy-duty, wide-waist link plates for increased durabil-
vide ultimate strength and ity. Solid and projected shouldered bushings utilize Tsubaki’s
shock load resistance unique Micron Control technology for concentricity and cylindri-
HQR Size HQR Size cal accuracy. Micron Control production technology has
19-0500 102 19-0505 112 decreased initial stretch to .01% and increased wear life up to
19-0501 104 19-0506 120 100% over conventional chain. Sigma is perfectly proportioned
19-0502 106 19-0552 130 to provide extraordinary strength with minimum weight.
19-0504 110 19-0553 150 Standard Standard
19-0507 Connecting Link S Series Size S Series Size
“530 QR” Solid Roller Chains is 19-0540 102 19-0546 120
a solid roller chain recommended 19-0541 104 19-0554 130
exclusively for motorcycles origi- 19-0542 106 19-0555 150
nally equipped with non-O-Ring 19-0543 108 19-0547 Connecting Link
chain. Heat treated and shot 19-0544 110
peened for greater durability, pre- 19-0545 112
stressed and pre-stretched to mini- 530 HSL Tsubaki is a virtually
mize initial stretch. maintenance free chain that has
QR Size QR Size heavy duty shot-peened side plates
19-0509 102 19-0513 110 sintered metal bushings and quad-
19-0510 104 19-0514 112 staked riveting. Nickel-plated
19-0511 106 19-0515 120 HSL/NP is available in a gleaming
19-0512 108 19-0559 130 rustless finish. Average tensile
19-0504 110 19-0508 Connecting Link strength: 7,040 lbs. HSL series is recommended exclusively for
bikes originally equipped with non O-Ring chain.
HSL HSL/NP Size
19-0524 19-0532 102
19-0526 19-0534 106
19-0527 19-0535 108
19-0528 19-0536 110
19-0529 19-0537 112
19-0530 19-0538 120
19-0531 19-0539 Connecting Link
Replacement Safe-T-Lock Spring Clip for use with
any Tsubaki as an added safety precaution. Assures
the master link does not come apart and adds extra
strength to the master link.This clip should not be used
more than once, 50 pack.
VT No. 19-0551

Show Chain
Chrome Chain for
show and decorative
use is 120 links by 530.
VT No. 19-0723

1006
Rear Chains
19-0354

530 Standard Diamond is the mainstay of the motorcycle


chain. It has been continuously upgraded by raw material selec-
tion, improved heat treating methods and innovative manufac- 530 XLO Diamond O-Ring Chain includes a .214 pin which
turing and production techniques, which have been patented by has been produced using a special alloy steel and case hard-
Diamond, to keep it in step with the demands of today’s motor- ened for optimum strength, heavy series inside and outside link
cycles. plates, special constructed extended solid bushings, solid
VT No. Links VT No. Links rollers, quad stakes pin heading. 9300 Ibs. average tensile
19-0320 100 19-0327 108 strength.
19-0321 102 19-0324 110 VT No. Links VT No. Links
19-0322 104 19-0325 112 19-0354 102 19-0357 110
19-0323 106 19-0326 120 19-0355 104 19-0358 112
19-0348 106 19-0398 120
19-0349 108

19-0343

530 Diamond Nickel Plated Chain offers rust-proof protection


530 XDL Self Lube eliminates the possibility of hit and miss along with a bright finish. Each part of the nickel plated chain is
lubrication, as it has a constant and consistent lubrication in the individually plated before assembly to insure maximum cover-
pin bushing (wear) area. Combines the high strength and age.
capacity of Diamond’s proven performance with the advantages VT No. Size Links VT No. Size Links
of fewer adjustment and less maintenance. Added strength is 19-0340 50ENP 100 19-0344 50ENP 108
made possible by thicker and redesigned contour inside link 19-0341 50ENP 102 19-0345 50ENP 110
plates. 19-0342 50ENP 104 19-0346 50ENP 112

MULTI FIT/CHOPPER
VT No. Links VT No. Links 19-0343 50ENP 106 19-0347 50ENP 120
19-0330 100 19-0334 108 Master Links. Replacement link for #50 530
19-0331 102 19-0335 110 chain. Note: sold in 10 packs unless noted other-
19-0332 104 19-0336 112 wise.
19-0333 106 19-0337 120
VT No. Fits Chain Type
19-0350 Standard
19-0351 Nickel
19-0375 XDL Self Lube
19-0353 XLO O-Ring, each
19-0376 N.O.S. OEM, 40052-15

Chain Alignment Tool will aid


in aligning sprockets.
Diamond Spare Parts Kit includes 2 master links, 1 link VT No. 16-0048
and 1 offset link for all 530 heavy-duty chain.
VT No. 19-0352

1007
Big Twin Hi-Way
Bars

27-0131
Installed

27-0571

27-0131 Installed

Mounts and Pegs. The arms mount directly to the front frame
down tubes. The mounts allow for an 8” range of motion; 4”
forward or 4” backwards from the center line of the frame
tubes. They clamp securely to the frame and will not slip CNC
machined from billet aluminum and triple chrome plated.
Includes stainless steel hardware and anti-vibration pegs.
VT No. Size
27-0131 1 1/8”
27-0132 1 1/4”
27-0571 FXD Hiway Bar Kit with pegs fits 1991-up
VT No. 27-0571

27-1227

27-0604

Foot Rest Support Bar replaces 49127-77, set of 2 for Hi-


way Bars on FX-FXRS, 1977-up heavy duty and chrome 31/4”
Hi-way Bar Kits include chrome mount plates, peg extensions long.
bars, and O-ring peg set. Fits 1936-84 BT-FX-FXE. VT No. OEM Item
VT No. 27-0607 27-0604 49127-77 Support Bar (2)
Chrome Footpeg Mount Bars are 27-1227 49117-77 Peg Set (2)
31/2” long and accept male mount 8851-4 4721 Set Bolt & Nut, chrome 8851-4
pegs and mount with 1/2” x 13 bolts. 2048-4 4721 Set As Above, allen
VT No. 27-0030 13-9185 50912-72 Spring Washer, 10 pk

1008
BT Hi-Way Bars
27-0625 27-1537

Installed
27-0625
27-1641
27-1642

Chrome Mustache Bars include a Cats Paw Peg Set. Bars are
not to be used with a front engine bar.
VT No. Fits 27-0604
27-0625 1986-up FLST
27-0626 1958-84 FX-FL
Hi-way Bar Kits include 2 chrome plates, chrome extension
bars and pegs. Fits 1971-84 models. Available with either O-
ring, stock rubber peg with chrome end caps or cats paw style
featuring soft rubber inserts.
VT No. Model Peg Type
27-1589 27-1641 FXE O-Ring
27-1537 FXE Rubber
27-1642 FXE Cats Paw
27-1792 FXE Without
27-0604 Support Bars, Pair
27-0530 27-0531

MULTI FIT/CHOPPER
Chrome Footpeg 4” Extension places peg position on FXST Railroad Spike Hi-way Bar Set features single bolt mounting
31/4” wider and 2” forward. Shown installed on 22-1001 Forward for custom applications. 7/16” mounting holes.
Controls. VT No. Type
VT No. 27-1589 27-0530 Twirled Peg
Adjustable Peg 27-0531 Plain Peg
Mount Kit mounts to
1 1/4” engine guards
and accepts peg
sets with 3/8” mount
bolts. Order 27-1699
set separately.
VT No.
27-0614

27-0614 Installed

1009
Hi-Way Bars for XL’s
27-1728

27-1712

Adjustable Hi-way Peg Kit for 1984-up XL models with mid


mount brake and shifter controls. Adjusts quickly into 3” height
positions and can be used with engine guard.
VT No. Fits
27-1712 1984-2003
27-1728 2004-up
27-0609

27-0610 Hi-Way Bar Kits include chrome 1984-2003 Forward Pegs for Sportster. Chrome one piece
mount plates, peg extension bars design, bolts to motor mount bolts for firm mounting, features
and O-Ring peg set. O-ring pegs for all 883, 1100, and 1200cc.
VT No. Year VT No. 27-1572
27-0609 1952-81
27-0610 1982-84

27-0635

27-0611

40-0301

27-1227

Chrome Foot Rest Support Bars Set. Right and left support
27-1630
bar set replaces 49118-77, use on all XL’s with welded square
insert on motor mount plate which has a filter for 1983-E84.
Foot Rest Support Bar replaces 49127-77, set of 2 for Hi-
way Bars on FX-FXRS, 1977-up heavy duty and chrome 31/4”
Hi-way Bars for Evo Sportster. Chrome pair mounts to front long.
motor mount replacing factory type 49106-84. Includes O-Ring VT No. # Item
pegs for 1985-2003 883-1100-1200. 27-0604 49127-77 Support Bar (2)
VT No. Type 27-0635 A Bar Set
27-0611 O-Ring Style 27-1227 B Peg Set
27-1630 Cats Paw Style 8851-4 Bolt Set
13-9185 Spring Washer
40-0301 C Motor Mount with filter

1010
Soft Paw
Peg Kits
C
B
C

As Shown 27-1610 fits 1991-up

E 27-1610

27-1606 27-1609

C C C B

E E

Soft Paw Peg Kits include chrome and soft rubber insert
pegs display packaged as complete kits. Included are a driv-
er, passenger, and shifter peg, also available with our option-
E al hi-way bar peg sets. Type of pegs are denoted by the fol-
lowing VT No.’s:(A) 27-1581, (B) 27-1586, (C) 27-1582, (D)
C A 27- 1583 and(E) 21-2025. See page 1017 for full description
of peg and model year fit.
27-1607 VT No. Year Model Includes
27-1606 1980-86 FXWG 2 C, E
1985-up FXST
E 27-1607 1970-90 XLH-FXE A, E, C
27-1608
27-1608* 1970-90 XLH-FXE A, E, (2) C
27-1611* 1970-90 XLH

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