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Contents
1
Copyright ..................................................................................................... 4
Preface ......................................................................................................... 4
3
3.1
3.2
3.3
4
4.1
4.2
4.3
5
5.1
5.2
5.3
7
7.1
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9
9.1
9.2
9.3
9.4
9.5
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Contents
10
10.1
11
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
12
12.1
12.2
13
14
14.1
14.2
14.3
14.4
14.5
14.6
15
15.1
15.2
15.3
Revotool ..................................................................................................... 34
General information about Revotool ............................................................. 34
Informations about revotool punch and die holder ....................................... 35
In that way you wont damage your tools unnessessary by working of
borders .......................................................................................................... 36
Maintenance ............................................................................................. 37-38
Example: order sheet revotool 6 - ways / 6 mm .......................................... 39
Order sheet: revotool 4-, 6-, 7-, 8- ways / 6 mm ...................................... 40-43
15.4
16
17
17.1
17.2
Special tools.............................................................................................. 49
Special form .................................................................................................. 49
Forming tool ............................................................................................. 50-51
18
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Introduction/ Copyright
Grinding of the tooling
Copyright
This manual is in copyright matters protected. All rights also those of the translation the
reproduction and the duplication of the manual or from parts are reserved. No part of the
manual may be multiplied and spread without written permission of the company
L. Boschert in any form.
Introduction
For interruption of the punching machine are problems of the tools often responsible.
Please read the following information about tools attentively.
3.1
Necessity of grinding
Regular grinding of the tools quarantees a constant punch quality and increases the tool
life as well as protects your punching machine.
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Effective grinding
The lifetime of a punching tool depends of the size and the shape of the tool as well as the
type and thickness of material being punched.
shear crack
sheet
sheet
shear area
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Information
3.3
EASY SHARP
Metric
Grinding wheel diameter
Grinding wheel speed
Vertical adjustment
Hand wheel increment
Working area
Working height of table
Overall size including frame
Overall height of machine
Weight
Motor power
Fuse protection
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Inch
175
mm
2825
rpm
2825
150
mm
in.
0,02
mm
0.0008
in.
400 x 150
mm
15.7 x 6
in.
1100
mm
43.3
in.
800 x 520
mm
31.5 x 20.5
in.
1300
mm
51.2
in.
160
kg
350
lbs.
0,75
Kw
3 x 10
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3 x 10
in.
rpm
HP
A
Die clearance
4
Die clearance
4.1
The die clearance depends on several factors, e.g. of the materials type and the sheet
thickness.
By a correct die clearance the service life of your tools extends!
4.2
- Slug pulling
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Die clearance
4.3
:
:
:
:
:
F = 0,30 mm
F = 0,20 mm
F = 0,20 mm
F = 0,15 mm
F = 0,20 mm
Die DMa:
1=D
Punch
2=S
Material thickness
3 = DMa Die
Example: 20 + (0,2
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= 21
Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Version: 12 / 2004
Punching force
calculation
5
Factor:
The height of the factor from 0.8 mm by using of punches with whisper shear (WT), has been
resulted on our long-term experience.
Punching force =
ATTENTION! The punching strength of 28 (and/or 40) tons may not be exceeded!
Example 1:
Puch obround whisper (WT)
Material thickness
Tensile strength material
:
:
10 x 100
5
420
mm
mm
NM (steel)
Example 2:
Punch round flat (FL)
Material thickness
Tensile strength material
:
:
10
3
mm
mm
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Calculating punching
force
5.1
Round:
Diameter A
Extent L
=
=
3,14 x A
Diameter A
Extent L
=
=
2 x B
4xB
Diameter A
Extent L
=
=
B2 + C2
2 x (C + B)
Diameter A
Extent L
=
=
C
2 x (C - B) + B x 3,14
Square:
Rectangle:
C
A
Obround:
C
A
Special tools:
On inquiry
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Punching performance
schedule
5.2
D (mm)
D max.
s (mm)
Punching performance schedule for tools flat shape (without consideration of the punching
diameter increase use of puches with shear whisper) with steel sheet with tensile strength
280 N/mm.
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Punching performance
schedule
5.3
D (mm)
D max.
s (mm)
Punching performance schedule for tools flat shape (without consideration of the punching
diameter increase use of puches with shear whisper) with steel sheet with tensile strength
400 N/mm.
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Insertion depth
6
Insertion depth
Attention!
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description
pieces
max. punch
standard tooling
105
mm
Revotool 4 way
25
mm
Revotool 6 way
20
mm
Revotool 7 way
6
1
16
30 x 5
mm
mm
Revotool 8 way
16
mm
The diagonal A; for round -, square -, rectangle- and obround hole tools; please infer from
the chapter 5.1 calculation tool extent, in this manual.
7.1
The range d becomes by that max. diameter (circle envelope) as a function of the tool
center determines.
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8.1
Optimization of the steel grade and/or the degree of hardness from the tools
Optimization of the steel grade and/or the degree of hardness from the tools by breaking of
tools and/or breaking out of tools at the cutting edges due to high cutting forces (with treatment
of thicker and/or high-strength sheet metals). With the HSS- quality (highly alloyed highspeed steel) generally best results are obtained. However sometimes in the case of
extreme demand of the firmness of the tools higher service lives can be achieved by
appropriate coatings and/or surface treatments.
8.2
With premature wear of the cutting edges and/or profile surfaces due to treatment of abrasiver
materials as well as breaking of tools due to high pull-back powers (in processing of
materials, which bend like ST37 and Nirosta to cold shuts). Hardness of the titanium layer
2400 HV, hardness TICN of the layer 3000 HV, layer strength 3.
Coated tools can achieve extremely high service lives, scales, etc. (superficial or in the form
of inclusions) but they are however sensitive and become useless with the breaking of the
layer in relation to contamination of the processing sheet metals with sand sharpening of
coated tools is possible.
bluish
= TICN
gold-yellow = TIN
8.3
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8.5
Emulgan D
Mixing ratio 1/10
8.6
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16
Standard:
To reduce the wear of the corner we generally sharpen a
corner radius of R = 0.15 mm on every punch.
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9.1
Example: Revotool
Strengthened execution
Standard execution
These punches are recommend espacially for sheet thickness wich are not as thick as the
diameter or the width of the punch.
Generally it applies by using of mild steel that the punch should not be
less than the plate thickness. By using of high-grade steel is the amount
one and a half of the plate thickness.
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9.3
9.4
9.5
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(Overlength)
97,5 mm
The initial costs of the tools and readjusting time has become clearly less.
Special advantage:
4x
0,
10.1
Multiple radius tools prevent additional processing steps (also possibly on another
machine). The rotation punching machine becomes more effectively used and the
complete costs of toolings becomes more reduced.
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Tool dimensions
11
Tool dimensions
11.1
11.2
Punch revotool
Typ
punch length
max.
max. regrinding
length*
4- ways
71 mm
25 mm
2 mm
6- ways
71 mm
20 mm
2 mm
7- ways
71 mm
16 mm
2 mm
8- ways
71 mm
16 mm
2 mm
Typ
7- ways
punch length
71 mm
2 mm
Sliding punch
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Tool dimensions
11.3
Die revotool
Type
Die height
Max.
max. regrinding
Outside length*
4- ways
20 mm
40 mm
1 mm
6- ways
15 mm
30 mm
1 mm
7- ways
15 mm
15 mm
1 mm
8- ways
15 mm
25 mm
1 mm
Type
7- ways
Die height
15 mm
max. regrinding
Max.
Outside length*
51 mm
1 mm
Sliding die
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Tool dimensions
11.4
puch lenght
Max. regrinding length *
=
=
74,0 mm
10,0 mm
* The max. regrinding length depends on the material thickness which can be punched!
The instruction that max. regrinding length is only a recommendation!
11.5
punch lenght
Max. regrinding length *
=
=
77,0 mm
10,0 mm
* The max. regrinding length depends on the material thickness which can be punched!
The instruction that max. regrinding length is only a recommendation!
After regrinding, please the stamp length in the tool list of your punching
machine under reground corrects.
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Tool dimensions
We recommend after sharpen the stencils to bring the overall height by spacers on the
output measure. Prices and delivery time take you please from our price list.
Die size 1:
18
11.6
Die height
1,0 mm
= 20,0 mm
1,0 mm
= 30,0 mm
1,0 mm
Die size 2:
20
11.7
= 18,0 mm
Die height
Die size 3:
30
11.8
Die height
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26
Form position
12
Form position
12.1
Definition of the L. Boschert standard slot situations with stencils size I, II and III for all
machine types.
square
rectangle
special
12.2
Standard slots
round
square
rectangle/ obround
0, 45
0, 45, 90
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Trouble shouting
13
Trouble shouting
Problem
Causale
Solution
- use lubricant
- use covered punches
- take more punches with the same
sizes
- defect PU - stripper
- insufficient lubricant
- blunt tooling
noise/pollution because of
entrained material
Punch crash
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For details on the tools system (sizes, forms, etc.) please see our separate Punching
tools brochure.
Always work with an adjustment ring. It conveys the punching forces that develop
onto the cap of the ram which was designed for this purpose.
Tools with up to 30 mm have an adjustment ring with a
collar.
Adjustment ring
with collar
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Punch size I
14.1
Attention
- Mounting the PU stripper and making the start hole is performed in one work step where
punch and die are mounted. Place the PU stripper centrically on the die and punch the
start hole. By pressing two-hand operation in the manual operation mode.
- The PU stripper will rest on the tool or adjustment ringdepending on the size of the tool.
- If the PU stripper rests on the adjustment ring then the adjustment ring should not be
dismounted after. However if it will be dismounted then the PU stripper must be pushed
downward by at least 5 mm in order to ensure that the adjustment ring rests accurately
(the PU stripper extends upwards when the adjustment ring is removed).
- For forming tools, the PU stripper must be dismounted completely since adjustment is
possible only via the cutting edges.
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Adjusting procedure:
* unscrew the screw (3),
* select groove for desired angle,
* insert punch spigot (4) into adjustment
appliance,
* insert cam (2) into selected groove,
* release clamping lever (5),
* push stop (6) towards the punch, (so that the
punchsurface is adjacent to the edge (6a)),
* tighten clamping lever (5),
* tighten screw (3),
* release clamping lever (5),
* take off the punch.
5
6
6a
3
Check:
The adjusting ring must lie axially on the bearing
surface of the punch (control measure 40 mm).
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Stripper
14.3
Stripper
14.4
PU- stripper
Advantages:
Disadvantages:
14.5
Active stripping
Silencing
Rapid changing of the tools cause
the PU- stripper is directly on the
punch.
small safety zone of the clamps
favourable price
Metall- stripper
Advantages:
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Tool change
14.6
PU stripper;
punch with overhang
approx. 1 mm
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Revotool
15.1
The position of a rectangle punch and die with the help of an example:
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Revotool
15.2
4- way / 6 mm
- punch: max. diam. 25mm
- position of standard form punches: 0 and 90
through changing the position.
- 45 must be declared by you if you place an
order
- produced since 2000
6 way / 6mm
- punch: max diam. 20 mm
- position of standard form punches: at the
sliding 0
- position no and degree has to be declared by
placing an order
- produced since 2000
7- way / 6 mm
-
8- way/ 6 mm
- punch: max. diam. 16mm
- position of standard form punches: possibility
tochange the angle through changing of the
position (0, 45 or 90 degree)
- produced since 2000
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Revotool
15.3
In that way you wont damage your tools unnessessary by working of borders
right
wrong
By working off from sheets be paid attention that you do not overload the Revotool by
working of edges. Especially by working off from thicker sheets (3-6 mm).
As you will see on the drawing should be the tooling with the whole surface supported on
the workpiece (for example: corner notchers, notcherson 4 corners.
Should it be required that the workpiece have at the right and left side or at the top or bottom
side the same punching, please put two times the same punch parallel in the tooling.
Take care on a proper handling so that it will be guaranted to have a long service life.
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Revotool
15.4
Maintenance
gripping tool
ring
stripper peg
!
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Maintenance Revotool
Recommendation:
You have to test the stripper peg after every using to solid seat.
Problems:
The locking piston breaks, see chapter 13 - problem solutions.
15.5
Spare parts
Specification
Order no.
60006066
60006058
30006098
30006050
30006074
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Company Mustermann
AK 241
Customer No.:
deliver time:
clamp
141112
KW 04
clamp
90
31230001
Qty.
Shape
Punch size
Die size
Pos. no.
Position
in
5,0 x 18,0
5,3 x 18,3
H=15 A=45
45
5,0 x 18,0
5,3 x 18,3
90
18,0
18,3
4,0 x 20,0
4,3 x 20,3
90
14,0 x 14,0
14,3 x 14,3
45
special
04-12-2003
Date: _____________________________
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39
Order sheet
Revotool 4 - way / 6 mm
Customer:
Customer No.:
deliver time:
Order-No.:
clamp
clamp
90
31230001
Qty.
Shape
Punch size
Die size
Pos. no.
Position
in
special
Date:
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40
Order sheet
Revotool 6 - way / 6 mm
Customer:
Customer No.:
deliver time:
Order-No.:
clamp
clamp
90
31230001
Qty.
Shape
Punch size
Die size
Pos. no.
Position
in
special
Date: _____________________________
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Order sheet
Revotool 7 - way / 6 mm
Customer No.:
deliver time:
Customer:
Order-No.:
clamp
clamp
90
31230001
Qty.
Shape
Punch size
Die size
Pos. no.
Position
in
special
Date: _____________________________
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Order sheet
Revotool 8 - way / 6 mm
Customer:
Order-No.:
clamp
Customer No.:
deliver time:
clamp
90
31230001
Qty.
Shape
Punch size
Die size
Pos. No.
Position
in
special
Date: _____________________________
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Spare part
16.1
31203008a
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Spare part
16.2
31203009a
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Spare part
16.3
31203023a
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Spare part
16.4
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Spare part
16.5
31203007a
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Special tools
17
Special tools
17.1
Special form
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Forming tool
Louvring tool
Countersink tooling
Extrusion tooling
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Special tools
Extrusion tooling
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Personal Notes
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