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TABLE OF CONTENTS
INTRODUCTION ................................................................................................................................ 3
DIFFERENCES BETWEEN THE S550B AND S550 ........................................................................ 3
SIGNAL PROCESSOR COMPATIBILITY ......................................................................................... 3
MODEL S550B GENERAL DESCRIPTION ...................................................................................... 3
MODEL S552B GENERAL DESCRIPTION ...................................................................................... 4
FIGURE 1: WIRING TERMINATION DIAGRAM ............................................................................ 4
MODEL S556B GENERAL DESCRIPTION ...................................................................................... 4
VIEWING HEAD WIRING ................................................................................................................. 4
VIEWING HEAD INSTALLATION.................................................................................................... 5
FIGURE 2: CONNECTOR WIRING ................................................................................................... 6
SIGHT PIPE.......................................................................................................................................... 7
PURGE AIR .......................................................................................................................................... 7
VIEWING HEAD SIGHTING ............................................................................................................. 7
IR DETECTOR ..................................................................................................................................... 8
UV DETECTOR ................................................................................................................................... 8
ORIFICING .......................................................................................................................................... 9
DEFAULT SETTINGS FOR THE S550B ............................................................................................ 9
STORED VIEWING HEAD SETTINGS........................................................................................... 10
ASSIGNING SETTINGS TO CHANNELS A AND B ...................................................................... 10
USING TWO VIEWING HEADS ON THE P520/P522 ................................................................... 10
BEFORE MAKING ADJUSTMENTS .............................................................................................. 10
CALIBRATING THE S550B ............................................................................................................. 10
EXAMINING THE RESULTS OF GAIN SETTINGS FROM CALIBRATION .............................. 11
CHECKING OR CHANGING UV GAIN ......................................................................................... 11
CHECKING OR CHANGING THE IR FILTER ............................................................................... 12
CHECKING OR CHANGING IR GAIN ........................................................................................... 12
MANUAL SETUP OF THE S550B ................................................................................................... 12
RETURN TO DEFAULT SETTINGS ................................................................................................ 13
CONTACT INFORMATION ............................................................................................................. 13
FIGURE 3: VIEWING HEAD DIMENSIONS .................................................................................. 14
FIGURE 4: IR VIEWING HEAD LOCATION ................................................................................. 15
FIGURE 5: UV VIEWING HEAD LOCATION ................................................................................ 15
FIGURE 6: SIGHTING OPPOSED FIRED BURNERS .................................................................. 16
FIGURE 7: VIEWING HEAD MOUNTING..................................................................................... 16
FIGURE 8: S550B PROGRAMMING FLOWCHART ..................................................................... 17
FIGURE 9: S552B PROGRAMMING FLOWCHART ..................................................................... 18
FIGURE 10: S556B PROGRAMMING FLOWCHART ................................................................... 19
PAGE 2
P522 AC signal processors. Some earlier manufactured P522 units may require an upgrade. All P531
and P532 signal processors are fully compatible with
these viewing heads.
Note: Source impedance resistors, 470 Ohm 1/4 Watt
must be installed between SC and SGND for all cable
runs between 300 and 700 ft. from the signal processor to the viewing head.
MODEL S550B GENERAL DESCRIPTION
The IRIS Model S550B is a dual channel, state-ofthe-art ame monitoring viewing head capable of
monitoring both the UV (ultraviolet) and IR (Infrared) components of a ame. This is accomplished by
utilizing two types of detectors, an IR solid state sensor and a UV Photo detector, together with a unique
dichroic beam-splitting mirror.
The S550B produces output pulse rates proportional
to the ame signal strength; the pulse rates are displayed at the front panel of the signal processor, and
at the rear of the viewing head. The S550B uses a
two line digital readout which displays the pulse rate
divided by 100. The upper readout displays the UV
count in green digits, and the lower readout displays
the IR count in red. This information can readily
be used to achieve maximum ame signal strength
while aiming and sighting the viewing head.
Certain parameters in the S550B, S552B and S556B viewing heads can be selected or adjusted remotely from the
front panel of the signal processor. These parameters are:
a) UV gain
0-99
b) Filter Selection
1:
2:
3:
4:
5:
6:
7:
8:
c) IR gain
0-699
16Hz
24Hz
33Hz
52Hz
75Hz
100Hz
155Hz
215Hz
1-8
0-699
In addition, features such as CAL are limited to the features of the attached viewing head, in this case the S552B.
These features are further illustrated in FIGURE 9:
S552B PROGRAMMING FLOWCHART
DESCRIPTION
GND
Power Ground
+V
SC
SIG
SIG GND
Signal Ground
SIGNAL PROCESSOR
WIRING SIDE VIEW - COVER REMOVED
R
G
5
2
B 1W
GREEN
RED
GND GND
+V +24V DC
BLACK SC SELF
CHECK
WHITE SIG SIGNAL
SIG GND
USE SHRINK TUBING
SHIELD GND
CONNECT SHIELD
TO TERM 3
USE SHRINK TUBING
Wiring Connections for S550, S550B, S552B and S556B Viewing Heads
FLAT WASHER
CABLE ENTRY NUT
CABLE
CABLE
PREPARATION
13
/
(TY 4"
P)
SHIELD *
CABLE CLAMP
INSULATE SHIELD WITH SHRINK
TUBING LEAVING 3/8" STICKING OUT
CONNECTOR WITH
REAR COVER REMOVED
CONNECTOR JACKSCREW
FINAL ASSEMBLY
Distance
CLEARANCE: Make sure there will be sufcient room to remove the viewing head housing for servicing.
ft
inches
inches
inches
24
.64
1.3
36
.73
1.9
SIGHT PIPE
A minimum two inch diameter black iron pipe together with a swivel mount is recommended for use with
all IRIS viewing heads. IRIS manufactures a range of
swivel mounts, both pipe thread or ange mounting.
See the IRIS ACCESSORY CATALOG on the User
Manuals CD, or view it on the IRIS web site.
72
1.45
3.8
12
144
2.9
7.6
18
216
4.35
11.4
PURGE AIR
Use a exible air supply line, to allow for repositioning of the viewing head and sight pipe until a nal and
permanent position has been decided. A continuous
ow of air must be maintained in order to keep the
Diameter of
IR View
Diameter of
UV View
Fn (f Stop)
Relative light
passing power
3/8
5.3
1/8
1/4
1/16
3/16
10.7
1/32
1/8
16
1/64
Filter = Filter 3
IR Gain = 451
These are nominal settings that should allow for initial sightings and adjustments. Both UV and IR sensors are active in the default mode. If the settings for
the viewing head has been changed from the default
values, they can be reset to the factory default from
PAGE 9
then proceed.
During the process of examining or changing the
S550B settings, with the Channel A and B (NO and
YES) push buttons, the red LED for the channel
which the changes apply to, will be blinking.
A visual check should be made to see which channel
push-button is lighted when the S550B settings are
being reviewed or changed. It is possible to unintentionally get into the S550B CAL modes with the
wrong channel selected.
USING TWO VIEWING HEADS ON THE P520/P522
The P520 and P522 signal processors are capable of
supporting two viewing heads by using the V.H. A
and V.H. B inputs. To achieve this, a 24VDC channel
select signal must be applied simultaneously to the
coil of the VH select relay and to the channel select
input. When the channel selection is changed, the
alternate set of data inputs from viewing head B will
be switched into the signal processor by the VH select
relay and the processor will apply a different group of
set points and gains in response to the A/B Channel
switch.
There are no restrictions on how viewing heads may
be mixed between the two channels. An S550B can
be used on one channel and an S511 on another, or an
S552B on one channel and an S556B on another. It
should be noted however, that only one viewing head
can be active at any given time.
The earlier 500 series viewing heads - Models S506,
S511 and S512 - are not adjustable remotely as the
S550B family of viewing heads are. The P520 or P522
signal processors will continue to work as they have
in the past with an earlier S5XX series viewing head
when the channel with that viewing head is selected.
BEFORE MAKING ADJUSTMENTS
Before making any adjustments to the S550B, the
ame signal strength should be optimized by aiming the viewing head at the most intense part of the
ame as explained in the two previous sections IR
DETECTOR and UV DETECTOR. This operation
should be done with the default setting
CALIBRATING THE S550B
The calibrate feature is designed to aid with the setup
of the viewing head. It is basically an automatic gain
PAGE 13
8.61"
208.7mm
4.50"
114.3mm
1.98"
1" NPT
FEMALE
PIPE
THREAD
3.51"
89.2mm
SIDE VIEW
4.05
102.9mm
2.03
2.03
51.45mm
51.45mm
1" NPT(F)
PIPE THREAD
06 07 08 09 10 11
SN 0B10001
Ja Fe Mr Ap My Je
Jy Au Se Oc No De
S550B
FM
Approved
REAR VIEW
FRONT VIEW
BURNER NOZZLE
CENTERLINE
DETECTOR IN POOR
SIGHTING POSITION
LOW FREQUENCY
FLICKER ZONE
BURNER NOZZLE
CENTERLINE
NO. 1 FLAME
ENVELOPE
NO. 2 FLAME
ENVELOPE
VIEWING HEAD
VIEWING HEAD
HIGH FREQUENCY
IR ZONE
LOW FREQUENCY
ZONE
(LESS THAN 36Hz)
HIGH FREQUENCY
IR ZONE
IRIS R-518-12
1 NIPPLE
BURNER NOZZLE
CENTERLINE
QUICK DISCONNECT
CABLE CONNECTION
(SUPPLIED)
CAL?
CALu
Calibrate Viewing
Head?
Auto adjust
UV gain?
Calibrate UV
N
CALr
Auto adjust
IR gain?
Calibrate IR
N
NORMAL OPERATION
AdJ?
AuNN
Adjust UV gain
0-99
Y
Y
Keep new UV Gain
N
DISCARD CHANGES
ArFN
Adjust IR filter
1-8
dEF?
Reset to Factory
Default?
Y
Keep new filter
selection
N
DISCARD CHANGES
Set Default
Values
ANNN
Adjust IR gain
0-699
Y
Y
Keep new IR Gain
N
DISCARD CHANGES
NORMAL OPERATION
NORMAL OPERATION
CAL?
Calibrate Viewing
Head?
CALr
Auto adjust
IR gain?
Calibrate IR
N
N
NORMAL OPERATION
AdJ?
ArFN
Adjust IR filter
1-8
Y
Y
Keep new filter
selection
DISCARD CHANGES
dEF?
ANNN
Reset to Factory
Default?
Adjust IR gain
0-699
Y
Y
Keep new IR Gain
Set Default
Values
N
DISCARD CHANGES
N
NORMAL OPERATION
NORMAL OPERATION
CAL?
CALu
Calibrate Viewing
Head?
Auto adjust
UV gain?
Calibrate UV
N
N
NORMAL OPERATION
AdJ?
AuNN
Adjust UV gain
0-99
Y
Y
Keep new UV Gain
DISCARD CHANGES
NORMAL OPERATION
dEF?
Reset to Factory
Default?
Set Default
Values
NORMAL OPERATION
SPECIFICATIONS
ELECTRICAL
Input Power:
ENVIRONMENTAL
Sealing:
Operational Ambient Temperature:
OPTICAL
Angle of View
IR 1.0
UV 3.0
Signal Processor to
Viewing Head
CABLE
PAGE 20
Rev 03-2010