Training Catalogue 2014 - Kopya

Training Catalogue
www.avtreliability.com
AVT are a leading engineering firm focusing

on Asset Integrity and Performance, providing
consultancy, services and training to
manufacturers in all sectors; improving
plant reliability, safety, cost and
regulatory compliance.
Contents
Introduction to Reliability
2 Day Course
Introduction to Condition
Monitoring
2 Day Course
10
12
2 Day Course
22
2 Day Course
24
2 Day Course
26
Outdoor Noise Regulations
14
Machinery Lubrication Management

& Analysis Category 1
4 Day Course
20
Introduction to Pumps
& Mechanical Seals
Thermography
Category 1
4 to 5 Day Course
2 Day Course
Pipework Vibration Compliance
Acoustic Emission
Category 1
4 to 5 Day Course
18
Introduction to Dynamic Balancing
Vibration Analysis
Category 2
5 Day Course
4 Day Course
FMECA Workshop
Vibration Analysis
Category 1
4 Day Course
Machinery Lubrication Management

& Analysis - Category 2
16
1 Day Course
28
Introduction to Reliability
Based on best practice & ISO Standards
Understand the language of availability, reliability & maintainability. Learn how to

apply reliability modelling with simple, cost-effective structured methodologies
to allow measurement and comparison of operations & maintenance & the
importance of setting-up of appropriate maintenance tasks specifically matched
to the requirements and failure profiles of your companys own assets.
Who Should Attend:

Personnel:
Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits and techniques
of applying ARM techniques to optimise asset performance in the areas of Maintenance, Engineering and Reliability from the
following industries:
Food & Beverage
Automotive & Manufacturing
Chemicals &
Pharmaceuticals
Mining & Minerals
Power Generation,
Transmission & Distribution
Cement & Fertilisers
Facilities & Banking
Petrochemical, Oil & Gas
Utilities
Aerospace & Aviation
Course Objectives:
This course explains availability, reliability and maintainability. It covers the benefits and results of reliability and availability
modelling, using a structured approach to select the appropriate maintenance techniques matching expected and actual failure
modes.
Course Leader:
References:
Difficulty Level:
Simon Mills
Simon Mills BSc(Eng), CEng
CMarEng MIMarEst
The course is based on industry best practice and ISO

Standards including:
Basic: Note: No prior

experience in Reliability,
FMECA or CM or CBM
is required to attend this
course.
David Stevens
IEng, MIET, FIDiagE,
MICML MLA II
BS 5760-2:1994, Reliability of systems, equipment and

components. Guide to the assessment of Reliability
ISO 14224:2006, Petroleum, petrochemical and natural
gas industries Collection and exchange of reliability and
maintenance data for equipment
BS EN 15341:2007, Maintenance Maintenance Key
Performance Indicators
Timing:
2 days: 09:00 16:00
BS EN 60300-3-11:2009, Dependability management.

Application guide. Reliability centred maintenance
BS EN 60812:2006, Analysis techniques for system reliability
Procedure for failure mode and effects analysis (FMEA)
AVT offer training covering all aspects of machinery reliability and condition based maintenance, to
address technical and managerial needs from shop floor to boardroom.
Course Content:
Day 1
Day 2
Improving availability
Modelling processes
Developing a maintenance
strategy
Failure modes effects &

criticality analysis
Range of maintenance
techniques
Creating reliability block

diagrams
7-step implementation
procedure
Fault tree analysis
Producing outline revised

maintenance plan
Availability modelling
Maintenance techniques
and strategies
Reviewing failure history &

failure modes
Matching maintenance
strategies to types of failure
Root cause analysis
Failure rates profiles
Course Liaison:
e: training@avtechnology.co.uk t: +44(0)161 4863737 www.avtechnology.co.uk
Key learning outcomes:

Understanding availability reliability & maintainability (ARM)
Understanding reliability block diagrams
Be aware of effective methodologies for implementing FMECA and root cause failure analysis
Understanding the reasons for selecting particular maintenance strategies
Identifying root cause failure modes for different types of equipment
Gaining practical approaches to minimise the risk of plant and machinery breakdowns
Awareness of key international and national standards
Benchmarking and exchanging ideas with various delegates on their methods and strategies
Testimonials:
Very knowledgeable and an excellent instructor
Rotating Equipment Engineer, (UK Offshore Petrochem)
Very good notes and well delivered course

Reliability Engineer, (UK Offshore Petrochem)
Good delivery & presentation
Power Plant Engineer, (Power Industry - Malaysia)
Very good at making a complicated subject simple

Reliability Engineer, (UK Cement)
The course was very informative, very clearly explained. Good detailed instruction.
Rotating Equipment Engineer, (UK Offshore Petrochem)
Very good, obviously very experienced in the field

Senior Consultant, (CM Consultancy - Ireland)
Reviewing current
maintenance
Introduction to Condition Monitoring

Based on ISO 17359:2011
Reduce downtime and increase productivity by investing in the expertise of your

personnel. Condition Monitoring is a cost-effective strategy for improving the
reliability of industrial and marine plant.
Who Should Attend:

Personnel:
Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits and techniques of
applying condition monitoring in the areas of Operations, Maintenance, Engineering, Reliability and Condition Monitoring from the
following industries:
Food & Beverage
Chemicals &
Pharmaceuticals
Mining & Minerals
Power Generation,
Utilities
Course Objectives:
This course is based on ISO 17359:2011 Condition monitoring and diagnostics of machines General guidelines. It is designed to
introduce the benefits and opportunities of Condition Based Maintenance and covers a range of techniques.
Course Leader:
References:
Difficulty Level:
Timing:
Simon Mills
CMarEng MIMarEst
The course is based on ISO


experience in Reliability,
FMECA or CM or CBM
is required to attend this
course.
2 days: 09:00 16:00
David Stevens
MICML MLA II
ISO 17359:2011
Course Content:
Day 1 & 2
Developing a maintenance
strategy
Introduction to
thermography
Introduction to vibration
monitoring
7-step implementation
procedure
Introduction to lubricant
management
Training evaluation &

course review
Managing condition based

maintenance
Introduction to wear debris

analysis
Implementing condition
monitoring techniques
Introduction to monitoring
oil condition
Course Liaison:

Gaining invaluable insights into the benefits of CBM
Understanding effective methodologies for implementing condition monitoring techniques
Identifying the optimum maintenance strategy for different types of equipment
Awareness of international standards covering asset management (course based on ISO 17359:2011)
Testimonials:
Simple steps to understanding condition monitoring
Maintenance Engineer, Shell UK Offshore (Offshore Petrochem)
Vibration Analysis - Category 1

BINDT PCN Accredited to ISO 18436-2

personnel. Vibration Monitoring is a cost-effective strategy for condition
monitoring rotating & reciprocating plant.
Who Should Attend:

Personnel:
Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about basic vibration monitoring and
analysis in the areas of Operations, Maintenance, Engineering, Reliability and Condition Monitoring from the following industries:
Mining & Minerals
Chemicals &
Pharmaceuticals
Power Generation,
Food & Beverage
Utilities
Course Objectives:
This course is based on the ISO 18436-2 certification program vibration analyst category 1 syllabus and is designed to prepare
staff for the BINDT PCN VA Cat 1 Certification Exam. The course is accredited by BINDT PCN to CM GEN App D. All our trainers
are certified vibration analysts to VA 2 or higher.
VA Cat 1 personnel are qualified to perform a range of simple single-channel machinery vibration condition monitoring and
diagnostics of machines activities in accordance with ISO 17359 and ISO 13373-1. They are qualified:
To operate portable instrumentation on pre-assigned or pre-programmed routes
Acquire readings from permanently installed instrumentation
To input results into a database and download routes from a computer
To conduct testing under steady-state operating conditions following predefined procedures
To be able to recognise that no signal is present
To be able to compare overall or single value vibration measurements against pre-established alert settings
Course Leader:
References:
Difficulty Level:
Timing:
Simon Mills
BSc(Eng), CEng CMarEng
MIMarEst VA Cat 4 PCN
Certified


experience in VA is required
to attend this course.
4 days including optional

BINDT PCN Certification
Exam on last day:
David Stevens
MICML MLA II
ISO 18436-2:2003
ISO 17359:2011
ISO 13373-1:2002
Day 1: 10:00 16:30

Days 2 to 3: 09:00 16:30
Day 4: 09:00 16:00
Course Content:
This course is accredited by BINDT to train candidates to vibration analyst category 1 in accordance with the
ISO 18436-2 certification program.
Day 1
Day 2
Day 3
Day 4
Implementing condition
based maintenance
Vibration data acquisition
Vibration qualification &

assessment
Recognition of poor data

Introduction to balancing
Vibration spectral analysis
Introduction to structural
resonance
Practical vibration
measurement
Vibration analysis & fault

finding
Introduction to vibration
monitoring
Vibration severity
measurement
Principles of vibration
analysis
Practical vibration
measurement
Practical data collection
Vibration monitoring survey

Training examination &
course review
Optional BINDT PCN VA
Cat 1 exam*
* This can be arranged through AVT or any other BINDT Approved Examination Centre (AEC), Applications must be made to BINDT at least 2 working weeks before the exam date
Note: The BINDT PCN VA Level 1 Exam may be taken immediately after the training, but the certificate will only be awarded after 6 months relevant logged VA experience.
Course Liaison:

Evidence of training to VA1 in accordance with ISO 18436-2 and BINDT PCN CM Gen App D
Gaining skills in measuring vibration
Awareness of typical vibration levels for a range of machines
Understanding a basic range of VA techniques and single channel instrumentation
Gaining practical approaches to practical vibration analysis and monitoring
Awareness of key international standards covering vibration condition monitoring
Testimonials:
Rotating Equipment Engineer, JCAMS, UK (Offshore Petrochem)

Reliability Engineer, JCAMS, UK (Offshore Petrochem)
The course was very informative, very clearly explained.
Good detailed instruction. Rotating Equipment Engineer, Petrofac UK (Offshore Petrochem)
Very Good - lots of experience & good at getting examples across

Maintenance Engineer, ABP UK (Ports)

Senior Consultant, Eastway Tech Cons, Ireland (Consultancy)
Engineer, Tanjung Bin Power Plant, Malaysia (Power Industry)

Reliability Engineer, Cemex UK (Cement)
Vibration Analysis Category 2

BINDT PCN Accredited to ISO 18436-2
Reduce downtime and increase productivity by investing in the expertise of

your personnel. Vibration Monitoring is a cost-effective strategy for condition
monitoring rotating & reciprocating plant.
Who Should Attend:

Personnel:
Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to improve their vibration monitoring and
analysis skills in the areas of Operations, Maintenance, Engineering, Reliability and Condition Monitoring from the following
industries:
Chemicals &
Pharmaceuticals
Mining & Minerals

Power Generation,
Food & Beverage
Utilities
Course Objectives:
This course is based on the ISO 18436-2 certification program vibration analyst category 2 syllabus and is designed to prepare
staff for the BINDT PCN VA Cat 2 Certification Exam. The course is accredited by BINDT PCN to CM GEN App D. All our trainers
are certified vibration analysts to VA 2 or higher.
VA Cat 2 personnel are qualified to perform machinery vibration measurements and analysis using mainly single-channel
measurements, with or without phase trigger signals, according to established and recognised procedures.
In addition to understanding all areas included in Cat 1, Cat 2 personnel are also qualified to:
Select the appropriate machinery vibration measurement
technique;
Set up instruments for basic resolution of amplitude,
frequency and time
Perform basic vibration analysis of machinery and
components such as shafts, bearings, gears, fans, pumps
and motors using spectrum analysis
Classify, interpret and evaluate the test results (including

acceptance tests) in accordance with applicable
specifications and standards
Recommend minor corrective actions
Understand basic single-plane field balancing concepts
Be aware of some of the causes and effects of bad
measurement data
Maintain a data base of results and trends

Perform basic (single channel) impact tests to determine
natural frequencies
Course Leader:
References:
Difficulty Level:
Timing:
Simon Mills
BSc(Eng), CEng CMarEng
MIMarEst VA Cat 4 PCN
Certified

Intermediate: * Prior to
applying for BINDT category
2 classification the candidate
should have already obtained
BINDT Category 1 VA or a
recognised equivalent.
5 days including optional

BINDT PCN Certification
Exam on last day:
David Stevens
MICML MLA II
ISO 18436-2:2003
ISO 17359:2011
ISO 13373-1:2002
Note: A knowledge of basic mathematics

is required. E.g. Arithmetic operations and
simple equations.
Day 1: 10:00 16:30

Days 2 to 4: 09:00 16:30
Day 5: 09:00 16:00
AVT offer training covering all aspects of machinery reliability and condition based maintenance,
to address technical and managerial needs from shop floor to boardroom.
10
Course Content:
This course is accredited by BINDT to train candidates to vibration analyst category 2 in accordance with the ISO 18436-2
certification program.
Day 1
Day 2
Day 3
Day 4
Day 5
Managing condition
based maintenance
Applying vibration
standards
Introduction to
balancing
Vibration signal
processing
Structural resonances
Introduction to
vibration monitoring
Bearing fault
diagnosis
Practical balancing
Single degree of
freedom systems
Course revision
Vibration qualification
& assessment
Electric motor
analysis
Review of VA 1
requirements
Mounting
accelerometers
Vibration acceptance
testing
Vibration time and

spectral examples
Workshop on
data collection
Vibration isolation
Training examination
(multiple choice)
Course wash-up &
review
Optional BINDT PCN
VA Cat 2 exam*
Note: The BINDT PCN VA Level 2 Exam may be taken immediately after the training, but the certificate will only be awarded after 18 months relevant logged VA experience.
Course Liaison:
e: training@avtechnology.co.uk t: +44(0)161 4863737 www.avtreliability.com

Evidence of training in accordance with ISO 18436-2 and BINDT PCN CM Gen App D
Gaining insights into the benefits of vibration monitoring & analysis
Understanding a range of VA techniques and types of instrumentation
Mastering best practises to enhance level of skills in vibration condition monitoring
Identifying the optimum vibration technique for different a range of equipment types
Gaining practical approaches to practical vibration analysis and monitoring
Awareness of international standards covering vibration monitoring and analysis
Testimonials:


Rotating Equipment Engineer, Petrofac UK (Offshore Petrochem)


Senior Consultant, Ireland (Consultancy)
11
Acoustic Emission Category 1

Based on ISO 18436-6

personnel. Acoustic Emission (AE) Condition Monitoring (CM) is a cost-effective
strategy for condition monitoring your assets.
Who Should Attend:

Personnel:
Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits of Acoustic
Emission for condition monitoring and diagnostics of machines and stationary assets and structures in the areas of Operations,
Maintenance, Engineering and Reliability from the following industries:
Chemicals &
Pharmaceuticals
Mining & Minerals

Power Generation,
Food & Beverage
Utilities
Course Objectives:
This course is based on and exceeds the requirements of ISO 18436-6 certification program AE Category 1 syllabus.
Designed to prepare candidates for the AE Cat 1 PCN Certification Exam with BINDT.
The course is accredited by BINDT PCN to CM GEN App A. All our trainers are certified AE Practitioners to Cat 2 or higher.
Individuals classified as Category I are qualified to perform industrial Acoustic Emission measurements according to established
and recognised procedures and shall be able to:
Apply a specified acoustic emission measurement procedure
Set up and verify operation of equipment for basic acoustic emission data collection
Verify the integrity of collected data and prevent or control poor data
Perform basic acoustic emission analysis
Record and categorise the results in terms of written criteria
Maintain a data base of results or trends
Evaluate and report test results in accordance with instructions
Note: Category 1 certificated personnel shall not be responsible for the choice of test method or technique to be used, nor for the assessment of test results
Course Leader:
References:
Difficulty Level:
Dr Trevor Holroyd
AE Cat III, Certified
The course is based on:

experience in Acoustic
Emission or CM is required to
attend this course.
BINDT, PCN CM Gen App A - Specific requirements for

qualification and PCN certification of condition monitoring and
diagnostic personnel for acoustic emission
ISO 18436-6:2008, Condition monitoring and diagnostics of
machines Requirements for qualification and assessment of
personnel Part 6: Acoustic emission
ISO 17359:2011, Condition monitoring and diagnostics of
machines General guidelines
ASNT, Recommended Practice No. SNT-TC-1A
Non-Destructive Testing
Timing:
4 days*
Day 1: 10:00 16:30
Days 2 to 3: 09:00 16:30
Day 5: 09:00 15:00
*Optional BINDT PCN Certification Exam
(Via BINDT)
12
Course Content:
Day 1
Day 2
Day 3
Day 4
Principles of Acoustic
Emission
Data / signal Processing
Fault Analysis & Severity

Determination
Introduction to sources
Data management and

databases
Reporting &
Documentation &
Corrective Action
Propagation and
attenuation
Data storage & structure
Condition Monitoring
Generic Equipment
Knowledge
Calibration of equipment
CM principles
Alarms & trending

AE Instrumentation
Testing and Diagnostics
Acceptance testing,
benchmarking
Alternative technologies
(IRT, VA, LM)
System testing
Applications
Reference Standards
Machines (including
bearings, gearboxes,
valves, pipes, motors,
mountings etc)
ISO EN
Report structure &

Required information
Corrective action
Personal safety
Training practical skills
evaluation
Sensors & coupling

Data Acquisition
Principles of data
acquisition
Sensor positioning
Noise, stimulus &
measurement
Other methods
Training Examination &

Course Review
Optional* BINDT PCN AE
Cat 1 exam**
Structures, processes &

materials (composites,
metals)
* This can be arranged through AVT or any other BINDT Approved Examination Centre (AEC) ** Applications must be made to BINDT at least 2 working weeks before the exam date
Note: The BINDT PCN AE Level 1 Exam may be taken immediately after the training, but the certificate will only be awarded after 12 months relevant logged Acoustic Emission experience.
Course Liaison:

Gaining invaluable insights into the benefits of acoustic emission
Understanding the real world problems that face acoustic emission in the field today
Learning the principles behind the main applications most industries are involved in
Understanding effective methodologies for implementing acoustic emission
Learning how to operate your own equipment to get maximum value from it
Learning the techniques and reporting procedures necessary to put together
an effective predictive maintenance program
Awareness of key international and national standards related to acoustic emission
Testimonials from AVT CM Training:


The best training Ive ever attended

Operations Support Engineer, Star Energy,
Indonesia (Offshore Oil & Gas)
13
Thermography Category 1
Based on ISO 18436-7 and SNT-TC-1A

personnel. Thermographic Inspection & Monitoring is a cost-effective strategy for
condition monitoring your assets.
Who Should Attend:

Personnel:
Managers, Engineers, Analysts, Supervisors, Technicians and Operators who wish to learn about thermography in the areas of
Operations, Maintenance, Engineering and Reliability from the following industries:
Mining & Minerals
Chemicals &
Pharmaceuticals
Power Generation,
Food & Beverage
Utilities
Course Objectives:
This course is based on and exceeds the requirements of SNT-TC-1A and ISO 18436-7 certification program thermographer
category 1 syllabus. Designed to prepare candidates for the Thermography Cat 1 Certification Exam with ASNT or BINDT PCN.
The course is accredited by BINDT PCN to CM GEN App B. All our trainers are certified Thermographers to Cat 2 or higher.
Individuals classified as Category I are qualified to perform infrared thermography according to established and recognised
procedures. Personnel classified as Category I shall be able to:
Apply a specified thermographic measurement technique
Set up and operate the thermal imaging equipment for safe thermographic data collection
Identify, prevent, minimise and control poor data acquisition and error sources
Perform basic fault detection, severity assessment and diagnosis in accordance with established instructions
Perform basic image post-processing (measurement tools, emissivity adjustments, span and scale adjustments, etc.)
Maintain a database of results and trends
Verify the calibration of thermographic measurement systems
Evaluate and report test results and highlight areas of concern
Course Leader:
References:
Austin Dunne, European

Training Manager
Institute of Infrared
Thermography
Cat 3 PCN Certified
Thermographer
BINDT, PCN CM Gen App B

ISO 17359:2011, Condition
monitoring and diagnostics
of machines General
guidelines
ASNT, Recommended
Practice No. SNT-TC-1A Non-Destructive Testing
ISO 18436-7:2008, Condition

monitoring and diagnostics of
machines Requirements for
qualification and assessment
of personnel Part 7:
Thermography
machines Thermography
Part 1: General procedures
Difficulty Level:
experience in Thermography
or CBM is required to attend
this course.
Timing:
4 days*
Day 1: 10:00 16:30
Days 2 to 3: 09:00 16:30
Day 4: 09:00 16:00
Day 5: 09:00 15:00
*Optional 5th day for revision & BINDT
PCN Certification Exam
14
Course Content:
Day 1
Day 2
Day 3
Day 4
Thermal / infrared physics
Infrared equipment
operation
How to do an infrared
inspection
Database programs
Calibration
Infrared applications
Infrared image and

documentation
Training examination &

course review
Understanding emissivity
Support data collection
Optional BINDT PCN

thermography Cat 1 exam*
Temperature, how it is
measured
The nature of heat and
temperature
Heat transfer mode
familiarisation
Elements of a good infrared

image
Report generation
Note: The BINDT PCN Thermography Level 1 Exam may be taken immediately after the training, but the certificate will only be awarded after 12 months relevant logged thermography experience.
Course Liaison:

Gaining invaluable insights into the benefits of thermography
Understanding the real world problems that face thermographers in the field today
Learning the principles behind the main applications most industries are involved in
Understanding effective methodologies for implementing thermography
Learning how to operate your own equipment to get maximum value from it
Learning the techniques and reporting procedures necessary to put together an effective predictive maintenance program
Awareness of key international and national standards related to infrared thermography


The best training Ive ever attended
Operations Support Engineer, Star Energy, Indonesia (Offshore Oil & Gas)
15
Machinery Lubrication Management & Analysis - Category 1

(Machine Lubricant Analyst Level 1) Based on: ICML MLAI (ISO 18436-4)
Reduce downtime & increase productivity by investing in the expertise of your

personnel. Lubrication Management & Analysis is a cost-effective strategy for
maintaining asset reliability.
Who Should Attend:

Personnel:
lubrication management in the areas of Operations, Maintenance, Engineering and Reliability from the following industries:
Mining & Minerals
Chemicals &
Pharmaceuticals
Power Generation,
Food & Beverage
Utilities
Course Objectives:
This course is based on the requirements of the ICML MLAI (ISO 18436-4) certification programme. All our trainers are certified
reliability professionals.
Level 1 Machine Lubricant Analyst The purpose for the Level 1 Machine Lubricant Analyst (MLA) certification is to verify that
technicians practicing in the field of lube oil analysis, as it is applied to machinery condition monitoring and maintenance, are
qualified to perform the following tasks:
Manage lubricant delivery, storage and dispensation
Manage a route for machinery re-lubrication and / or inspection
Properly change and / or top the oil in mechanical equipment found in common industrial sites
Use simple techniques to select lubricants with the proper base oil and additive system for machinery commonly found in
industrial settings
Use simple techniques to select grease lubricants appropriate for machines commonly found in industrial settings
Use simple techniques to select grease application methods (including automated delivery) that are least intrusive and most
effective for machines commonly found in industrial settings
Use simple techniques to estimate re-grease volume and interval for machines commonly operated in industrial settings.
Properly maintain automatic lubrication systems (auto-grease, mist systems, etc.)
Employ basic oil analysis techniques to identify and troubleshoot abnormal lubricant degradation conditions, and use simple
techniques to adjust the lubricant specification accordingly
Common job titles for the individual who would become Level I MLA certified include Lubrication Technician, PM Technician,
Millwright, Mechanic, etc. Generally, this individual has regular contact with the machine and has routine influence over the
condition of lubricants and hydraulic fluids in use. The individual is likely to be directly involved in the machine lubrication
process.
Course Leader:
References:
Difficulty Level:
Timing:
Martin Williamson,
KEW Engineering, B.Sc.
(Mech.) Eng., MLE

experience in Lubrication
Technology is required to
attend this course.
4 days*

of personnel Part 4: Field
lubricant analysis
Day 1-3: 09:00 16:30

Day 4: Examination
09:00 12:00*
*Optional ICML MLAI Exam
16
Course Content:
Day 1
Day 2
Maintenance Strategies
Lube Storage and Management
Why machines fail
Lubricant receiving procedures
Lube routes and scheduling
Proper storage and inventory

management
The role of effective lubrication in

failure avoidance
Oil analysis / technologies to assure
lubrication effectiveness
Equipment tagging and identification
Lubrication Theory / Fundamentals
Fundamentals of tribology
Functions of a lubricant
Lubrication regimes including
boundary, thick & mixed film
Base-oils
Additives and their functions
Oil lubricant physical, chemical
and performance properties and
classifications
Lube storage containers

Health and safety assurance
Proper storage of grease-guns and
other lube application devices
Maintenance of automatic grease
systems
Lube Condition Control
Filtration and separation technologies.
Filter rating
Filtration system design and filter
selection
Oil Sampling
Objectives for lube oil sampling
Sampling methods
Grease lubrication
Lubricant health monitoring
Lubricant Selection
Lubricant failure mechanisms

including oxidative degradation,
thermal degradation and additive
depletion / degradation
Viscosity selection
Additive system selection
Base-oil type selection
Machine specific lubricant
requirements
Application and environment related
adjustments
Lubricant Application
Basic calculations for determining
required lubricant volume
Basic calculations to determine
re-lube and change frequencies
Effective use of manual delivery
techniques
Automatic delivery systems including
automated grease systems, oil
mist systems, and drip and wick
lubricators
17
Testing for wrong or mixed lubricants

Fluid properties test methods and
measurement units - applications and
limitations
Day 3
Wear Mechanisms
Wear debris monitoring and analysis
training examination preparation &
course review*
*Optional ICML MLAI exam
Course Liaison:
e: training@avtechnology.co.uk
t: +44(0)161 4863737
www.avtechnology.co.uk
Testimonials:
An excellent, informative presentation.
Very well explained, with easy to follow
manual. Invaluable for our new mission
Reliability Technician, Petrofac UK
Small details are important. I used to

neglect this. Not anymore!
Operator, Sarawak Energy
The course was 1st class & highlighted

how far we have to go before achieving
a good quality lubrication programme.
Reliability Supervisor, Marathon Oil
Very informative & enlightening course.

Well presented and a well experienced
presenter. Mechanical Engineer, ADGAS
Key learning
outcomes:
Understand the fundamentals of
lubrication and oil analysis
Get more out of your lubrication strategy
Improve your oil analysis success
Increase reliability, profits and turnover
Improve your quality goals
Improve your health & safety success
Reduce your environmental impact
Ensure compliance with ISO9001
Design your own best practice
lubrication programme
Machinery Lubrication Management & Analysis - Category 2

(Machine Lubricant Analyst Level 2) Based on: ICML MLAII (ISO 18436-4)
Reduce downtime & increase productivity by investing in the expertise of your

personnel. Lubrication Management & Analysis is a cost-effective strategy for
maintaining asset reliability.
Who Should Attend:

Personnel:
Managers, Engineers, Analysts, Supervisors, & Technicians who wish to learn about best-practice lubrication management in the
areas of Operations, Maintenance, Engineering and Reliability from the following industries:
Mining & Minerals
Chemicals &
Pharmaceuticals
Power Generation,
Food & Beverage
Utilities
Course Objectives:
This course is based on the requirements of the ICML MLAII (ISO 18436-4) certification programme. All our trainers are certified
reliability professionals.
Level 2 Machine Lubricant Analyst The purpose for the Level 2 Machine Lubricant Analyst (MLA) certification is to verify that
technicians practicing in the field of lube oil analysis, as it is applied to machinery condition monitoring and maintenance, are
qualified to perform the following tasks:
Install sampling hardware such that a representative sample may be efficiently and repeatedly extracted from mechanical
systems commonly found in industrial and fleet applications.
Effectively extract representative samples from typical industrial machinery, and prepare them for analysis.
Employ basic oil analysis techniques to identify and troubleshoot conditions of wrong or degraded lubricant, and devise and
implement corrective actions.
Employ basic oil analysis to identify and troubleshoot contaminated lubricant conditions, and devise and implement corrective
actions.
Employ basic oil analysis techniques to identify and troubleshoot abnormal machine wear conditions, and devise and implement
corrective actions.
Inspect and receive new oil deliveries.
Common job titles for the individual who would become Level II MLA certified include Oiler, Lube Technician, Lubricator, PM or
PDM Technician, Millwright, Mechanic, Reliability Technician, etc. Generally, this individual has regular contact with the machine
and has routine influence over the condition of lubricants and hydraulic fluids in use. The individual is likely to be directly involved
in oil sampling and troubleshooting routine problems identified by lab test results and field lubricant inspections. As such a basic
understanding of lubrication, oil analysis tests, oil analysis terminology, and data interpretation are required.
Course Leader:
References:
Difficulty Level:
Timing:
Martin Williamson,
KEW Engineering, B.Sc.
(Mech.) Eng., MLE
Intermediate:
4 days*

of personnel Part 4: Field
lubricant analysis
Note: Prior training &

certification at ICML MLAI
or MLTI and relevant
experience in Lubrication &
CM is required to attend this
course.
Day 1-3: 09:00 16:30

Day 4: Examination
09:00 12:00*
Optional ICML MLAII Exam
18
Course Content:
Key learning
outcomes:
Day 1
Day 3
Lubricant roles and functions
Wear Debris Monitoring & Analysis
Base oil
Common wear mechanisms
Additive functions
Abrasive wear
Synthetic lubricants
Surface fatigue (contact fatigue)
Lubrication regimes
Adhesive wear
Oil Analysis Maintenance Strategies
Corrosive wear
Fundamental aspects of reliability

centred maintenance (RCM)
Cavitation wear
Fundamental aspects of condition

based maintenance (CBM)
Atomic emission spectroscopy

methods
Oil Sampling
Wear particle density measurement
Objectives for lube oil sampling
Wear debris analysis
Equipment specific sampling
Ferrogram preparation
Sampling methods
Filtergram preparation
Managing interference including bottle

cleanliness and management, flushing
and machine conditions appropriate
for sampling
Light effects
Sampling process management
Basic morphological analysis
Day 2
Case studies and workshop training

examination preparation & course
review*
Reliability Technician, Petrofac UK
*Optional ICML MLAII
Operator, Sarawak Energy
Lubricant health monitoring

Lubricant failure mechanisms
including oxidative degradation,
thermal degradation and additive
depletion / degradation
Testing for wrong or mixed lubricants
Fluid properties test methods and
measurement units
Kinematic viscosity (ASTM D445)
Absolute (dynamic) viscosity
(ASTM D2983)
Viscosity index (ASTM D2270)
Acid number (ASTM D974 et al)
Base number (ASTM D974 et al)
Fourier transform infrared
(FTIR) analysis
Rotating pressure vessel
oxidation test (ASTMD2272)
Atomic emission spectroscopy
19
Detecting abnormal wear
Magnetism effects
Heat treatment
Course Liaison:
e: training@avtechnology.co.uk
t: +44(0)161 4863737
www.avtechnology.co.uk
Understand the fundamentals of

lubrication and oil analysis
Get more out of your lubrication
strategy
Improve your oil analysis success
Increase reliability, profits and turnover
Improve your quality goals
Improve your health & safety success
Reduce your environmental impact
Ensure compliance with ISO9001
Design your own best practice
lubrication programme
Testimonials:
An excellent, informative presentation.
Very well explained, with easy to follow
manual. Invaluable for our new mission
Small details are important. I used to
neglect this. Not anymore!
The course was 1st class & highlighted
how far we have to go before achieving a
good quality lubrication programme.
Reliability Supervisor, Marathon Oil
Very informative & enlightening course.

Well presented and a well experienced
presenter.Mechanical Engineer, ADGAS
FMECA Workshop
Based on ISO 17359:2011
Learn how to apply cost-effective and structured methodologies to allow set-up

of appropriate maintenance tasks specifically matched to the requirements and
failure profiles of your companys own assets.
Who Should Attend:

Personnel:
applying FMECA to match maintenance techniques to failure modes in the areas of Operations, Maintenance, Engineering and
Reliability from the following industries:
Chemicals &
Pharmaceuticals
Mining & Minerals

Power Generation,
Food & Beverage
Utilities
Course Objectives:
This course explains the benefits and results of carrying out Failure Mode Effect and Criticality Analysis. Using a structured
approach to select the appropriate maintenance techniques matching expected and actual failure modes.
Course Leader:
References:
Difficulty Level:
Timing:

CMarEng MIMarEst

2 days: 09:00 16:00
David Stevens
MICML MLA II
ISO 17359:2011

experience in FMECA or CM
or CBM is required to attend
this course.
20
Course Content:
Day 1 & 2
Modelling processes.
Developing a maintenance strategy
Availability modelling creating reliability block diagrams
7-step implementation procedure
Criticality consequence tables
Business and maintenance challenges
Producing outline revised maintenance plan
Maintenance techniques and strategies
Reviewing design and operation of chosen equipment
Range of maintenance techniques
Reviewing failure history & failure modes
Matching maintenance strategies to types of failure
Reviewing current maintenance
Failure rates profiles
Agreeing failure mode criticalities
Establishing maintenance strategies
Assigning optimised maintenance tasks / frequencies
Overview of FMECA process
Producing a revised maintenance plan
Course Liaison:

Gaining invaluable insights into the benefits of FMECA
Understanding effective methodologies for implementing FMECA and Root Cause Failure analysis
Developing and creating new strategies to effectively mitigate and manage risks
Identifying root cause failure modes for different types of equipment
Awareness of key international and national standards
Benchmarking and exchanging ideas with various delegates on their methods and strategies

21
Introduction to Dynamic Balancing

Based on the ISO 21940 Series Standards
Unbalance is a common fault in many rotating machines which increases bearing

loading & reduces bearing life, causing unplanned downtime & losses.
Learn how to follow structured procedures to carry out field balancing specifically
matched to the requirements and operating profiles of your companys own
assets.
Who Should Attend:

Personnel:
Engineers, Supervisors, Technicians & Analysts who wish to learn more about the causes and solutions to correcting unbalance in
rotating machines in Operations, Maintenance and Engineering from the following industries:
Mining & Minerals
Chemicals &
Pharmaceuticals
Power Generation,
Food & Beverage
Utilities
Course Objectives:
This is a 2-day workshop style training course based around selected accredited AVT Training Modules
It gives a basic understanding of the main causes of unbalance, how to specify the balance quality of a production rotor and
explains procedures to carry out field balancing and reduce imbalance.
Course Leader:
References:
Difficulty Level:
Timing:

CMarEng MIMarEst

Intermediate:
2 days: 09:00 16:00
David Stevens
MICML MLA II
ISO 1940-1
(To be superseded by ISO
21940-11)
Note: A knowledge of
basic maths is useful e.g.
arithmetic operations and
simple equations etc.
22
Course Content:
Day 1 & 2
Day 1 & 2
Introduction to Vibration Analysis
Practical Single Plane Balancing
Basic measurement and analysis of vibration
Carrying out single plane balancing
Identifying unbalance, misalignment & looseness
Checklists, equipment requirements
Recognising types of unbalance
Procedures and tips for practical site balancing
Introduction to Resonance
Single plane balancing exercise without phase
Identifying resonance with hammer test
Single plane balancing exercise with phase
Reducing resonance - effects of frequency, stiffness,

mass, damping, isolation
Two-plane balancing exercise with phase
Introduction to Unbalance
ISO overall vibration standards,
Causes of unbalance, types of unbalance - static,

couple, dynamic
Vibration limit zones, alert levels,
Applying Vibration Standards
Typical severity guidelines
Balancing methods
Quantifying unbalance balance quality
Course Liaison:

Gaining invaluable insights into the causes of Unbalance
Understanding the reasons for selecting particular balance qualities
Understanding effective methodologies for carrying out balance correction
Learning simple procedures to effectively reduce unbalance and extend bearing life
Mastering best practises to enhance level of skills in 1-Plane and 2-Plane balancing
Identifying balance quality requirements for different types of equipment
Awareness of international standards covering dynamic balancing and vibration guidelines
Keeping abreast on latest technologies in field balancing




23
Pipework Vibration Compliance 2-Day Course

Based on Energy Institute Guidelines
Develop the necessary in-house expertise to be able to assess and rectify many
basic pipework vibration problems and furthermore.
Who Should Attend:

Personnel:
Managers, Engineers, Supervisors, Technicians and Operators involved in:
Plant Maintenance
Reliability
Asset Integrity
Plant Improvement
Health and Safety
COMAH Compliance
Course Objectives:
This course provides a detailed introduction into the subject of pipework vibration and raises the competence and confidence of
existing staff to be able to perform their own basic visual inspection and basic pipework vibration surveys and assessments and
have a good knowledge of common remedial solutions and other specialist techniques available to them.
The course also covers methods for the theoretical assessment of likelihood of failure (LOF).
Emphasis is placed on the practical aspects of the subject and only the essential theory is covered. The course covers essential
data assessment methods.
Course Leader:
References:
Difficulty Level:
Timing:
Neil Parkinson BSc

CEng FIMechE has over
30 years experience in
structural integrity monitoring,
including pipework vibration
assessments and problem
solving. Neil joined AV
Technology Ltd in 1985 and
has been Technical Director
since 1993 and has helped
establish AV Technologys
pipework vibration services,
including the development
of a range of remedial repair
options, including braces,
visco-elastic dampers and
dynamic vibration absorbers.
The course is based

upon the Energy Institute
publication: Guidelines for
the Avoidance of Vibration
Induced Fatigue Failure in
Process Pipework, 2nd
edition 2008
Basic: No prior knowledge of

Vibration Testing is required.
Mathematics will be kept
to the minimum necessary
for an understanding of the
subject.
2 days: 09:00 16:30
ISBN 978 0 85293 453 1
24
Course Content:
Day 1 & 2
Day 1 & 2
Basic vibration
Basic vibration measurements and analysis
Main causes & consequences of vibration
Basic vibration measurements practical exercise
Fatigue basics
Basic vibration analysis practical exercise
Basic assessment methodology
Specialist techniques
Qualitative assessment
Corrective actions
Visual inspection
Good design practice summary
Visual inspection practical exercise
Course Liaison:

Gain an understanding of pipework vibration, including the main causes and consequences of pipework vibration
Learn about theoretical methods for calculating Likelihood of Failure (LOF)
Gain the necessary skills and confidence to be able to perform an initial visual assessment of pipework to be able to identify
and prioritise potential areas of concern - supported by on-site practical session
Gain familiarity with portable vibration measurement instrumentation
Learn how to perform basic vibration measurements and gain practical experience supported by on-site practical session
Learn how to perform basic vibration data assessments against energy Institute limits supported by on-site practical session
Gain an understanding of other specialist techniques and when these should be used
Gain an understanding of how to deal with common vibration problems
Learn what constitutes good practice for avoidance of vibration induced fatigue problems
Testimonials:
An excellent course with lots of relevant information which gave me an awareness of what to look for out in the field
Area PPD 1 Plant Engineer, Rhodia Ltd
The course had great interest. Excellent course

Plant Engineer, Rhodia Ltd
Well structured and thorough course

Senior Consultant, AV Technology Ltd
Well presented and informative course

Area Plant Engineer, Rhodia Ltd
25
Introduction to Pumps & Mechanical Seals

Getting the best performance from assets

personnel. Pumps are common in a range of applications. Understand pump
types, components, operation and maintenance, and avoid faults and design
errors which waste energy and reduce performance.
Who Should Attend:

Personnel:
Managers, Engineers, Analysts and Technicians who wish to improve their understanding of pumps from the following industries:
Automotive &
Manufacturing
Facilities, Municipal
Utilities & Banking
Chemicals &
Pharmaceuticals
Food & Beverage
Marine & Offshore
Mining & Minerals,

Power Generation,
Transmission &
Distribution, Utilities
Paper, Printing
Steel & Aluminium

Manufacturing
Course Objectives:
Pumps are important assets moving fluids in most industries. Understanding their design, configuration, operation & maintenance
will increase efficiency & reduce energy costs.
What is mechanical seal
Centrifugal pumps
Material usage
Environmental database
Seal failure analysis
Bearing Failure and Protection
Environmental controls
Course Leader:
Difficulty Level:
Timing:
Chris Dean
AESSEAL Ltd
Basic: (tech. diploma

recommended)
2 days: 09:00 16:30
26
Course Content:
Day 1
Day 2
Basic concepts of pump

function
Operating characteristics
of pumps
Pump sealing methods

Packing type seals
Understand common
design & config. errors
Theory and design of

pumping
Efficient operation &

maintenance of pumps
Mechanical seals
Course revision
Pump classifications &

different pump types
Basic information on pump

curves, head, specific
speed and proper pump
operation
Diagnosing pump and seal

problems
Training examination
(multiple choice)
Course Liaison:

Understanding availability reliability & maintainability (ARM)
Mechanical seals
The basic concepts of pump function & theory and design of centrifugal pumping
Basic information on pump curves, head, specific speed and proper pump operation
Efficient operation & maintenance of pumps
27
Course wash-up & review
Outdoor Noise Regulations

Based on Directive 20009/14/EC
Learn how to interpret Directive 2000/14/EC, understand the reasons

for the regulations and implement measures to achieve compliance
and improve products.
Who Should Attend:

Personnel:
Managers and Development Engineers who wish to learn about how to demonstrate compliance with 2000/14/EC
Course Objectives:
This course demystifies acoustics terminology, explains why compliance with 2000/14/EC is necessary and shows how
compliance can be demonstrated
Course Leader:
References:
Difficulty Level:
Timing:
Paul Francis BSc(Hons),

MIOA
The course is based on

Directive 2000/14/EC and
ISO 3744:1995
Basic: It is assumed that

attendees will be measuring
noise levels themselves or will
be managing those who do.
Day 1: 09:00 16:00
AV Technology Ltd, Manager

of NV/MC Division,
Laboratory Head
28
Course Content:
Basic Noise Theory
A thorough explanation
of acoustics
terminology. The
mechanisms of the
human ear and a
conceptual design
of noise level meters
is used to illustrate
acoustics terminology
including dB, the
A-weighting curve,
noise spectra Lp and
Lw.
Measurement
Techniques An
explanation of simple
noise measurement
techniques Lp, Leq,
octave bands, narrow
band, near field, far
field and uncertainty
calculations.
Spectral Analysis
Identification of noise
sources using spectral
characteristics use of
existing noise test data
to distinguish main
contributors to overall
noise level.
Noise Attenuation
Sound absorption,
sound transmission
loss, selecting
appropriate materials
for noise control.
Course Liaison:

Gaining invaluable insights into the benefits of 2000/14/EC
Understanding the relevant acoustics terminology
Understanding effective methodologies for implementing 2000/14/EC
Calculating uncertainties
Certifying machinery noise levels
Quantifying contribution from noise sources
Practical approaches to material selection for noise control
29
Compliance
Overview NTCFs,
NBERs and 2000/14/
EC. Requirements of
the Outdoor Noise
Directive, the paper trail
& achieving continuing
compliance.
AVT Training
Specialist training to develop your teams skills
Enrol your personnel on one of AVTs Training courses to increase your

productivity and reduce maintenance costs.
For over 30 years AVTs highly qualified trainers have been helping generations of Maintenance Professionals Worldwide to
improve and consolidate their skills in Maintenance Management and Condition Based Maintenance. With courses ranging from
Maintenance Strategy and Reliability Engineering to practical Maintenance Engineering techniques and applications, AVT has the
capability to deliver the course that you need when you need it.
Our program is accredited by BINDT (British Institute of Non-Destructive Testing) to International Standards (ISO 18436 series)
AVTs high quality training materials and effective delivery methodology has been applied to over 1,000 delegates around the
world; including classroom, online, BINDT Handbook & hands-on programs.
CBM Academy From AVT Reliability
s
on
cti
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sp
In
Vibration
Lub
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on
The
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O il
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Pr
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Pa arg
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Dis
Training In All Condition Based Maintenance Techniques

To book, please contact: training@avtechnology.co.uk or go to http://avtreliability.com/course-list
AV Technology Ltd
Head Office:
AV Technology Ltd,
AVTECH House, Arkle Avenue,
Handforth, Cheshire, SK9 3RW
Regional Offices:
Aberdeen, Grangemouth, Ashbourne, Rotherham, Bedford
e: info@avtechnology.co.uk, w: www.avtreliability.com
Proud member of the AES Engineering Group - passionate about reliability
LN-UK/US-AVTTraining-01 Copyright 2014 AV Technology Ltd 02/2014

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Training Catalogue

AVT are a leading engineering firm focusing

Outdoor Noise Regulations

Machinery Lubrication Management

Pipework Vibration Compliance

Introduction to Dynamic Balancing

Machinery Lubrication Management

Understand the language of availability, reliability & maintainability. Learn how to

Who Should Attend:

Automotive & Manufacturing

Mining & Minerals

Cement & Fertilisers

Facilities & Banking

Petrochemical, Oil & Gas

Aerospace & Aviation

The course is based on industry best practice and ISO

Basic: Note: No prior

BS 5760-2:1994, Reliability of systems, equipment and

BS EN 60300-3-11:2009, Dependability management.

Failure modes effects &

Creating reliability block

Fault tree analysis

Producing outline revised

Reviewing failure history &

Root cause analysis

Failure rates profiles

Key learning outcomes:

Very good notes and well delivered course

Good delivery & presentation

Power Plant Engineer, (Power Industry - Malaysia)

Very good at making a complicated subject simple

Very good, obviously very experienced in the field

Introduction to Condition Monitoring

Reduce downtime and increase productivity by investing in the expertise of your

Who Should Attend:

Automotive & Manufacturing

Mining & Minerals

Cement & Fertilisers

Facilities & Banking

Petrochemical, Oil & Gas

Aerospace & Aviation

The course is based on ISO

Basic: Note: No prior

2 days: 09:00 16:00

Training evaluation &

Managing condition based

Introduction to wear debris

Key learning outcomes:

Vibration Analysis - Category 1

Reduce downtime and increase productivity by investing in the expertise of your

Who Should Attend:

Mining & Minerals

Automotive & Manufacturing

Petrochemical, Oil & Gas

Cement & Fertilisers

Facilities & Banking

Food & Beverage

The course is based on ISO

Basic: Note: No prior

4 days including optional

Day 1: 10:00 16:30

Vibration data acquisition

Vibration qualification &

Recognition of poor data