Академический Документы
Профессиональный Документы
Культура Документы
INTRODUCTION
1.3 METHODOLOGY
1.3.1 Primary Data Collection
Interview with different managers, departmental heads, staff etc.
Direct observation
Interaction with the employees
There is a good scope in KLF Nirmal industries (P) Ltd for organizational study. It ultimately
contains five most essential departments including HR, Finance, Marketing, Stores&
purchase, production departments etc. The organizational structure and working conditions in
KLF Nirmal industries (P) Ltd really helps an aspirant researcher to understand how a
relatively big organization is functioning. It is a private sector organization which will help to
observe how effectively the management is managing the company very well with efficient
utilization of the available resources. So the direct exposure will help the researcher to have a
positive impact on the overall productivity of the company
CHAPTER-2
INDUSTRY PROFILE
2.1 INTRODUCTION
Coconut palms are grown widely in the coastal tracts of the country. Copra, the dried kernel
is the chief commercial product from coconut, which is mainly used for oil extraction. Copra
normally has an oil content varying from 65 to 72 per cent.
Coconut production constitutes one of the four major sectors of Philippine, the second largest
country to cultivate most of the coconut trees. About 85% of coconut production is exported
in the form of copra, coconut oil and desiccated coconut.
In the last century, coconut oil became one of the preferred sources of plant fats for food
manufacturers in North America because of its taste, texture, and stability. In the 1940s,
vegetable oils and seed oils from corn, soybeans, and cottonseeds started replacing coconut
oil because of the diet-heart hypothesis of Ancel Keys, PhD, which stated that saturated fat
contributes to the development of heart diseases.3 This hypothesis, along with the nutritional
guidelines encouraging Americans to adopt low-fat diets, unfortunately made coconut oil
disappear from our plates for many decades.
When the world scenario is taken into account, it is evident that the international price of
coconut oil is slightly less when compared to the domestic market, But the business survives
in the world market since the demand prevails because of the presence of Indians mainly in
foreign countries. The oil is not only used for the cooking purpose, but also for making soaps,
surface active detergents and also the cakes are used for cattle feeds too.
Following is the list of Top 5 Countries Producing Coconut Oil as per US, Department of
Agriculture
Coconut
% of
Production 2013
World
(metric tonnes)
Total
Indonesia
18,000,000 m/t
30.0%
Philippines
15,862,386 m/t
26.4%
India
10,560,000 m/t
17.0%
Brazil
2,888,532 m/t
4.8%
Sri Lanka
2,000,000 m/t
3.3%
Country
USA.
Coconut oil is an important cooking medium in Southern parts of the country especially in
Kerala State. Besides, the oil has varied industrial applications. It is used in the manufacture
of toilet soaps, laundry soaps, surface active agents and detergents, hair tonics, cosmetics, etc.
It is used throughout the country as hair oil as it helps growth of the hair. As massage oil it
has a cooling effect on the body. Owing to these qualities coconut oil has a potential market
in the country. Since the price of coconut oil in the international market is very much lower
than the domestic price, the quality and attractiveness of consumer packs are important
factors to compete in the world market. While the demand for coconut oil for cooking
purpose would be elastic whereas Coconut oils demand for hair and cosmetic applications is
inelastic.
For the extraction of oil from copra the common method still prevailing in our country is by
using rotary chucks. But the efficient system of extraction of oil is by the use of expellers.
Coconut or the "tree of life," in tropical climates is a way of life for millions of people all
around the globe. Coconut is a versatile product and has multiple uses. Almost all the parts of
a freshly grown coconut, eatable or otherwise, are used in some or the other manner. India is
one of the leading coconut producers in the world, producing 13 billion nuts per annum. India
accounts for nearly 20% of global coconut output.
Coconut is a popular plantation and is grown almost in all major states of the country i.e., in
Andhra Pradesh, Assam ,Kerala ,Goa, Karnataka ,Orissa ,Tamil Nadu ,Tripura ,West
Bengal ,Maharashtra , Andaman and Nicobar Islands, Lakshadweep and Pondicherry. The
Coconut Development Board has chalked out an ambitious plan for re-plantation of the crop
and expansion of the area in non-traditional producing states. The objective of the programme
is to achieve a level of annual production of 15 billion nuts by 2012.
Coconut processing add value, and a number of products like Coconut Oil, Desiccated
Coconut, Coir fibre, Pith, Mattresses, Desiccated Coconut (DC), Coconut Cream, Coconut
Milk, Spray Dried Coconut Milk Powder, Coconut Shell Products, Shell Charcoal, Shell
Powder, Virgin Coconut Oil are obtained. In India, almost the entire production goes for
internal consumption in the following pattern: about 47% for edible purpose, 28% for
coconut oil, 11% for tender nut and 6% for edible copra. Global export of coconut products
exceeds $1.2 billion annually. The growing market for all coconut products is waking up even
in the USA and Europe, countries which have never used coconut in their cuisine. The major
portion of coconut produced in the country is used for extraction of oil .India has unbeatable
8
quality advantage in coconut oil sector. Refined coconut oil is also manufactured in the
country for industrial uses. Refined coconut oil is mainly used in the manufacture of biscuits,
chocolates and other confectionery items, ice cream, pharmaceutical products and costly
paints. Generally, filtered coconut oil is used for cooking and toiletry purposes. The demand
for coconut oil increases 15-20 % during the festival season. Coconut oil for edible purposes
is now being claimed to be the second best edible oil in the world, after Olive oil.
Coconut Shell charcoal is most widely used as domestic and industrial fuel.
CHAPTER-3
COMPANY PROFILE
Our Vision is to be the No.1 producer of premium quality Coconut Oil in the country, to be
the one brand that consumers across the world identify and recognize to be the best in its
category.
11
The departmentalization helps in specialization of work in each field .It helps in better
planning and better concentration in the particular work handled by a particular department.
The various departments in KLF Nirmal industries (P) Ltd are as follows:
1. Human Resources Department
2. Production Department
3. Stores and Purchase Department
4. Finance Department
5. Marketing Department
VSIC Technology is a unique method of processing coconut oil that results in lower moisture
content, less chances of the oil becoming stale and increased product shelf life. Reduced
moisture content allows the oil to heat up faster while also minimizing the absorption of oil in
the food that is being prepared. This makes for a healthier table spread, besides contributing
to energy savings. VSIC Technology also ensures uniform cooking of food items, which in
turn enhances palatability.
14
CHAPTER-4
FUNCTIONAL DEPARTMENTS
HR Manager
&Liaison
Assistant HR
Manager
Liaison
HR Executive
16
Talking about the work culture exists in Nirmal Industries (P) Ltd, the working hours are
more stringent in nature that to complete the mandatory 8 hours and overtime is paid well.
Since majority of the employees are using the company accommodation in the company
premises itself, they dont find it hard to work till the task has completed. Mixed pool of
workers can be observed here, that is from various states of the country like West Bangal,
Gujarat, Kerala, and Tamilnadu etc.
Typically human resource management involves in determining an organizations need of
human resource, recruiting and selecting handpicked employees, who performs to their best,
developing counselling and rewarding employees. For that matter HR department used to
conduct employee assessment once in three months and the report is submitted to the board
meetings. This practice keeps a marginal standard in the working employees. For that matter
HR considers the following parameters
i.
ii.
iii.
Quality of work
Quantity of work
Dependency compliance of instructions, initiative, punctuality, attendance and sense
iv.
v.
vi.
of responsibility
Attitudes towards the company, superiors, job and fellow worker's co-operation
Training effectiveness
Overall assessment including quality awareness
By assessment of which a grade given in the range of A to E. Each items considers points
such as 2, 4, 6, 8, 10, and the aggregate points will determine the grade of the employee
Each of the functions is necessary to some degree irrespective of nature and size of the
organization that is why in most of the organization a separate department is known as
personnel department or Human resource department is created for effective performance of
these functions. In Nirmal Industries (P) Ltd, HR department deals with following objectives.
4.2PRODUCTION DEPARTMENT
4.2.1 Structure of Production Department
Production Manager
18
Assistant
manager (mill)
Assistant
manager (lab)
Machines are of high quality and imported by the company from America and
some other foreign countries
19
5stage
cooker
magnet
Screw conveyor
Loading area
cutter
Via Elevator
2stage
cooker Via screw conveyor
magnet
Expeller 2
Filtration
(4 stages)
Expander
Expeller 3
Copra is poured from the loading area after the sufficient tests and quality checks
The copra is primarily broken into a bit lighter pieces when its going through screw
conveyor
From loading point, copra comes to the cutter where the major crushing process
occurs
Then the crushed copras are directed towards two sets of cookers namely 5stage and
2stage cookers via elevators
The temperature inside cookers is maintained and regulated by stream line system
a separate boiling system is therefore dedicated to provide steam for cookers
Then from cookers, the crushed and powdered copra goes into expander.
20
Input temperature inside the expander is 81 degree Celsius and output is 158 degree
The outputs from the expander are two, unclean oil and cakes of 35%oil content
These cakes are went into expellers2&3 for the finest extraction of the oil
Expellers gives the final by-product, the cakes which is distributed to cattle feed
companies and for solvent extraction
By some complex chemical processes, certain companies are extracting oil in further
from these byproducts and such oil is used in soaps.
From expellers the oil is getting into the phase of filtration which comprise of 4 stages
4.2.6 FILTRATION
Oil is filtered in filter1 and kept in unclean tank to sediment the heavier particles in
the oil
It rests up to 48hrs by the mean time the temperature lowers to 34-35 degree
Then it again filtered in filter 2 then the oil goes to centrifugal filtration where the
setup contains rotating chambers which will capture the lighter and microbial particles
too.
4.2.7 FILLING
The advanced technologies are adopted by the KLF in filling and packing the
products
From clean tank oil is pumped into service tank in the filling area via motor
This oil is rechecked in a device called liquid line metal detector to capture finer
particles if any.
Via vacuum enabled pipes the oil is sucked upward to volumetric filling machines
21
The bottled oil in several quantities are passed through inkjet printer machine to label
the MFD, batch codes etc.
Then the bottle goes through shrink tunnel in which the logo and hallmarks are
labeled on the bottle
Then these bottle passes through another shrinker machines to make bottles grouped
of certain numbers for efficient packing in cartons
22
Stores &Purchase
Manager
Assistant
Manager
To keep a regular check with contracting brokers all over India and thus know the
market price.
Check whether the quantities of goods are correct or not.
Requisition
of Materials
Storing the goods inPurchase
appropriate
places for easy
retrieval and use.
To give order to buy the goods by raising the Purchasing Order.
To keep a feasible market to purchase.
Selection of Suppliers
Accounts Manager
Share capital
Reserves and Surplus
Loan Funds
25
PRO
AREA MANAGER
SALES
REPRESENTATIVES
Fig 4.7:-Structure of Marketing Department
The major aim Marketing department is to identify the market demand and supply the goods
as per the demand. The marketing wing is mainly located their head office in Bangalore and
have regional office in Irinjalakuda branch which mainly focuses the promotional activities,
to ensure the realization of adequate sales so that null stagnation of goods are achieved. The
Marketing department in KLF plays a key role in controlling the production by contributing
to the production planning.
4.2 MARKETING MIX
Talking about the product mix which comprise of product, price, place, promotion. KLF has
got different ranges of coconut oil products produced from their plants. They have pet
bottles and pouches of both 500ml and 1 litre quantities in the edible oil segment. The same
when exported, the difference is that the clear bottles are replaced with the non-transparent
bottles. Pricing strategy used for the products is the adsorption strategy which includes fixed
cost, variable cost, administering cost and advertisement cost as every manufacturing
company often follows.
27
28
29
CHAPTER-5
SWOT ANALYSIS
30
5.1 STRENGTH
a) Higher concern for the quality aspects
b) Economic labor force and less trade union issues
c) Climatic advantage of Tamilnadu for drying up the copra without much of fungal
d)
e)
f)
g)
h)
exposure
Availability of local vendors and copra providers
Cheaper land value and plant erection charges when compared to other states
Large sized and highly sophisticated plant facilities
Well qualified and technically skilled manpower
Strong dealer network in all over India
5.2 WEAKNESS
a)
b)
c)
d)
e)
5.3 OPPORTUNITIES
a) To elaborate the business to the uncovered regions of India and the foreign countries
b) Scope of expansion is possible in the Perundurai plant since the land surrounding the
plant has owned by the company
c) More product lines and segments are to be brought in to the market to face the
competition from other companies
d) The upcoming project of Launching coconut powder products is a big opportunity
where the competition is not that tough in the present market scenario in north eastern
states
e) Steady increase in the demand provides the company for further expansion
5.4 THREATS
a) High competition with other companies especially in northern part of India
b) The fluctuations that happening to the cost of raw material and the unbearable
maintenance cost and replacement of the machineries
31
c) Less volume of production due to the inconvenience in storing the raw material
beyond a limit since its prone for contamination
32
CHAPTER-6
FINDINGS, SUGGESTIONS
&CONCLUSION
6.1 FINDINGS
a) Great concern for the quality of the product
b) Better plant facilities and machineries are made available in the plant premises
c) Labor and working conditions are favorable
33
d) Advanced storage of raw materials is not entertained since the freshness of the
material matters
e) Employee turnover rate is significantly less since the company intends to retain them
since the training is that much sensitive. It is more suited in the case of skilled
employees
f) Company has never focused in framing more efficient advertisement strategies. For
instance, the present advertisement though has succeeded in demonstrating new range
of products under the brand COCONAD, it doesnt prioritize to demonstrate to what
extent the company have taken the efforts to maintain the supreme quality
g) The enthusiasm shown by the board of directors to inspect the factory premises is a
positive factor in both aspects i.e.; employees and company
h) The Employee grievances are properly addressed In the company
i) Fluctuations in the oil prices have immensely increased the logistics costs and other
subsidiary costs.
j) Company believes in Employee empowerment, so rather than sticking to conventional
management theory, the management emphasizes on the practicability and provides
feasible work environment.
k) Proper residence and food are made available for the employees.
6.2 SUGGESTIONS
a) Informal discussions must be entertained between the managers and workers so that
new ideas may come up.
b) Employee appraisal must be given periodically so that they have valued properly in
the organization.
c) More involvement in CSR activities is desired for sustainable growth of the society
where the company resides in.
d) Presence in the social networking will fetch more business
e) Reputation management practices can be newly brought into the company
f) Since the financial position is sound, the further expansion scopes can be taken into
account since the demand prevails in the market
g) It is preferred to give emphasis to the Product diversification which is slightly lagging
in the present scenario
h) New advertisements shall be introduced
6.3 CONCLUSION
By this organizational study I could able to understand about the different departments and
its functioning in NIRMAL INDUSTRIS (P) LTD.I understand how the coconut oil is
being manufactured by keeping up all the quality standards. I have understood how a
34
business is ethically bound to the society in various dimensions. Then I learnt about role and
significance coconut oil as a product in the market.
From the beginning of recruitment from the HR department, proceeding with production, till
the sales of product, its evident that how employees and workers are well organized and
controlled by the management team.
It has been a great opportunity and I am very thankful to each and every one who has helped
me. All the staffs in The NIRMAL INDUSTRIES (P) LTD. has positively contributed and
shared their valuable experience that helped me a lot in my organisational study.
BIBILIOGRAPHY
BOOKS:
1. Kothari C.R, Research Methodology Methods and Techniques, New Delhi:
New Age International Publishers, 2008.
2. Chabra T.N, Human Resource Management Concept and issues NewDelhi:
DhanpantRai & Co (P) Ltd., 2008.
3. Kotler Philip, Marketing Management- A South Asian Perspective, New Delhi:
Pearson Education, 2007.
35
36