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a,*
b
, John Agren
, Gustav Amberg
Received 10 November 2003; received in revised form 10 May 2004; accepted 11 May 2004
Available online 19 June 2004
Abstract
A phase-eld method, based on a Gibbs energy functional, is formulated for c ! a transformation in FeC. The derived phaseeld model reproduces the following important types of phase transitions: from C diusion controlled growth through Widmanstatten microstructures to massive growth without partitioning of C. Applying thermodynamic functions assessed by the
Calphad technique and diusional mobilities available in the literature, we study two-dimensional growth of ferrite side plates
emanating from an austenite grain boundary. The morphology of the ferrite precipitates is dened by a highly anisotropic interfacial
energy. As large values of anisotropy lead to an ill-posed phase-eld equation we present a regularization method capable of circumvent non-dierentiable domains of interfacial energy.
2004 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Keywords: Phase-eld method; Widmanstatten plates; Diusion; Morphological instability
1. Introduction
The transformation of austenite to ferrite upon
cooling is one of the most studied and well documented
subjects in physical metallurgy. Nevertheless, some aspects, which are technologically important as well as of
fundamental interest, still remain less well understood
and they often lead to controversies. It is generally accepted that at low undercooling more or less equiaxed
and rather coarse ferrite particles form along austenite
grain boundaries, so-called allotriomorphic ferrite. They
grow with a rate controlled by carbon diusion in austenite. Calculations based on carbon diusion and local
equilibrium at the austenite/ferrite phase interface yield
growth rates that essentially agree with the experimentally observed ones. At higher undercoolings ferrite rather grows with a plate-like so-called acicular or
Widmanst
atten morphology [1]. On the broad sides the
austenite/ferrite phase interface is partly coherent and
*
1359-6454/$30.00 2004 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.actamat.2004.05.033
4056
2. Phase-eld model
The phase-eld formulation of the isobarothermal
c ! a transformation is based on the Gibbs energy
functional
Z
Gm /; uC ; T 2
2
G
jr/j dX;
1
Vm
2
X
where Gm denotes the Gibbs energy per mole of substitutional atoms and Vm is the molar volume of substitutional
atoms and will be approximated as constant, / is the
phase-eld variable varying smoothly between 0 in ferrite
and 1 in austenite. The temperature T is assumed to be
2
we thus have 2 3 2r0 d0 gh .
The molar Gibbs energy Gm is postulated as a function of the phase-eld variable
Gm 1 p/Gam p/Gcm g/W ;
where
g/ /2 1 /2 ;
p/ /3 10 15/ 6/2
_/ M/ 2 r2 / o 0 o/ o 0 o/
h
h
ox
oy
oy
ox
a
c
G Gm
W
M/ p0 / m
g0 /
:
Vm
Vm
p/
MC MCa
MCc :
16
The mobilities of carbon in a and c as functions of
temperature and uC are taken from Agren
[9,10] and
presented in Appendix B. Finally, substituting Eqs.
(11)(16) into Eq. (10), we obtain the diusion equation
1p/
p/
u_ C r MCa
MCc 1 p/uC 1 uC =3
1
p/uC 1 uC
Vm
o2 G m
o2 G m
r/
ruC
2
ouC
ouC o/
:
17
4057
4058
1
1 cjcosh h0 j:
1c
0.8
0.6
0.4
0.2
1
1c
8
~
>
< 1 B A sinh h0 ; p=2 6 h h0 6 p=2 h;
~
1 c cosh h0 ;
p=2 h < h h0 < p=2 ~
h;
>
:
h 6 h h0 6 p=2
1 B A sinh h0 ; p=2 ~
19
with A c cos~h= sin~h and B c= sin~h, where
~h p=200 is a smoothening angle. The anisotropy
function and its regularization is illustrated in Fig. 1.
4. Numerical issues
gr h
18
0
2
1160
0.1
1140
0.09
1120
0.08
1100
0.07
1080
0.06
1/ (1+)
temperature, K
1060
C
1040
1020
1000
980
0
4059
0.05
0.04
0.03
0.02
A
0.005
0.01
0.015
u fraction C
Fig. 2. FeC phase diagram. The superimposed dashed line shows
transition to partitionless transformation [3]. The points A, B and C
specify the operating points for massive transformation, Widmanst
atten plates and diusion controlled growth, respectively.
0.01
0
0
10
, nm
Fig. 3. The maximal interfacial energy of coherent sides for Widmanstatten growth as a function of d0 . States above the line represent
allotriomorphic growth and states below the line Widmanstatten
growth.
linearly on d0 . Some discrepancy from the linear behavior of the data can be explained by the fact, that we
used only integer values of c to dene ccritical . The parameter ccritical varies from 43 to 10 for d0 2 to
d0 10 nm, respectively.
5.2. Characteristics of growth
The growth of a Widmanstatten plate for d0 5 nm
and c 20 is illustrated in Fig. 4, where a time sequence
of the phase boundary dened as / 0:5 is presented.
In agreement with experimental observations, e.g.
[28,29], the tip of the plate grows with a constant velocity, while the sides grow parabolically. After a short
transition period, the plate propagates with a steadystate interface shape which can be divided into three
distinct parts: a circular tip, planar sides diverging at a
small angle and a bottom part, where the sides are
parallel to each other. Except for the tip this shape is
rather realistic. In micrographs the observed tip is much
sharper than simulated, see Fig. 13.
The phase-eld and diusion elds for the nal time
are presented in Fig. 5. One observes the build-up of C
in austenite at the sides and the increase of the diusion
length downwards from the tip. The distribution of the
elds at the tip, Fig. 6, deserves a special consideration.
The large variation in the interface width (the width of
the transition layer in the phase-eld variable) can be
explained by the fact that the interface width varies with
orientation and is proportional to the anisotropy function gh [21]. We can dene the tip radius of the plate as
the one of the isoline / 0:5, however it would give us a
value for the tip radius as 3 4d0 , see Fig. 8, which is
4060
1.8
x 10
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0.025
0.03
0.035
0.04
0.045
0.05
0.055
1/(1+)
Fig. 6. Distributions of the phase-eld (left) and concentration (right)
at the plates tip. The axis are given in d0 . The colormaps are identical
to the ones in Fig. 5.
4061
6
5.5
tip radius in
5
4.5
4
3.5
3
2.5
2
0.025
0.03
0.035
0.04
0.045
0.05
0.055
1/(1+)
Fig. 8. The tip radius as a function of the interfacial energy obtained
for d0 5 nm, T 993 K and initial uc1
C 0:01.
0.3
0.25
0.2
0.15
0.1
0.05
0
0.05
, nm
10
Fig. 9. Variations of dimensionless tip velocity Vl=RTMCa with the interface thickness d0 . The top, middle and bottom lines are obtained
from the simulations with 1=1 c equal to 0.021, 0.032 and 0.38,
respectively. These are the critical values for the growth of Widmanstatten plates for d0 equal to 2, 3 and 4 nm, respectively.
4062
The
pinterface velocity is essentially proportional to
1= t except for the later stages when impingement
sets in and the system nally approaches the state of
equilibrium.
7. Conclusions
4063
Acknowledgements
This work was supported by the Swedish Research
Council (VR).
Appendix A. Thermodynamic description of FeC system
[8]
uC 0 a
GFeC 0 GaFe
3
uC u C
1 uC
uC
3RT
ln
ln 1
3
3
3
3
uC
uC a
1
20
LCva Gmo
m ;
3
3
Gcm 0 GcFe uC 0 GcFeC 0 GcFe RT fuC lnuC
Gam
21
22
23
LaCva 190T ;
Gmo
m 6507:7
24
10 315 1500
Gmo
m 9180:5 9:723T
4
s
s10
s16
9309:8
6 135 600
if s > 1;
if s < 1;
25
26
32
GaFe
1 uC ln1 uC g uC 1 uC LcCva :
LcCva 34671:
27
28
29
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