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D-002
Rev. 1, October 2000
This NORSOK standard is developed by NTS with broad industry participation. Please note that
whilst every effort has been made to ensure the accuracy of this standard, neither OLF nor TBL or
any of their members will assume liability for any use thereof. NTS is responsible for the
administration and publication of this standard.
Norwegian Technology Center
Oscarsgt. 20, Postbox 7072 Majorstua
N-0306 Oslo, NORWAY
Telephone: + 47 22 59 01 00 Fax: + 47 22 59 01 29
Email: norsok@nts.no Website: http://www.nts.no/norsok
Copyrights reserved
D-002
Rev. 1, October 2000
CONTENTS
FOREWORD
INTRODUCTION
2
2
1 SCOPE
2 NORMATIVE REFERENCES
7
7
7
4 GENERAL REQUIREMENTS
4.1 General
4.2 Design principles
4.3 Design principles references and standards
4.4 Verification, testing and marking
4.5 LCC and regularity
4.6 Process and ambient conditions
4.7 Layout and working environment requirements
4.8 Special requirements for skid base structures
4.9 Utility interfaces
4.10 Operational requirement
8
8
8
8
13
15
15
15
16
16
17
18
18
21
30
6 SNUBBING EQUIPMENT
6.1 General
6.2 Snubbing equipment requirements
6.3 Data acquisition system
6.4 Power package
6.5 Circulating system
6.6 Well control system
6.7 Workstring and BHA
35
35
36
39
40
40
40
41
42
42
42
46
46
47
48
49
49
50
8 WIRELINE EQUIPMENT
8.1 General
8.2 Wireline equipment requirements
51
51
51
NORSOK standard
Page 1 of 68
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
D-002
Rev. 1, October 2000
Control cabin
Data acquisition
Clamps/sheaves and hay pulleys
Power package
Pressure test pump
Wellhead pump
Well control system
Logging container (for logging and well tractor)
Wireline mast (crane)
Transport and storage racks for wireline equipment
Slick, braided and electrical line requirements
Down hole tools requirements
52
52
53
53
54
54
54
54
54
54
55
55
9 DOCUMENTATION
9.1 General
9.2 Specific well intervention requirements
56
56
58
ANNEX A
60
(informative)
60
60
ANNEX B
63
(informative)
63
65
(informative)
65
65
ANNEX D
66
(informative)
66
66
BIBLIOGRAPHY
67
NORSOK standard
Page 2 of 68
D-002
Rev. 1, October 2000
FOREWORD
NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to
add value, reduce cost and lead time and eliminate unnecessary activities in offshore field
developments and operations.
The NORSOK standards are developed by the Norwegian petroleum industry as a part of the
NORSOK initiative and supported by OLF (The Norwegian Oil Industry Association) and TBL
(Federation of Norwegian Manufacturing Industries). NORSOK standards are administered and
issued by NTS (Norwegian Technology Center).
The purpose of NORSOK standards is to contribute to meet the NORSOK goals, e.g. to develop
standards that ensure adequate safety, value adding and cost effectiveness and thus are used in
existing and future petroleum industry developments.
The NORSOK standards make extensive references to international standards. Where relevant, the
contents of a NORSOK standard will be used to provide input to the international standardisation
process. Subject to implementation into international standards, the NORSOK standard will be
withdrawn.
Annexes A, B, C and D are for information only.
NORSOK standard
Page 3 of 68
D-002
Rev. 1, October 2000
INTRODUCTION
The main objective of this NORSOK standard is to contribute to optimise the design of well service
and intervention facilities, their systems and equipment with respect to utilisation, operational
efficiency, life cycle cost and to stipulate acceptable safety levels.
NORSOK standard D-002 is an overall improvement and expansions of the former standards for
coiled tubing, snubbing and wire line equipment, and replace the following NORSOK standards:
D-SR-005
D-SR-006
D-SR-008
NORSOK standard
Page 4 of 68
D-002
Rev. 1, October 2000
SCOPE
This standard describes the design, installation and commissioning principles and requirements for
the well intervention equipment and their systems and equipment.
NORMATIVE REFERENCES
The following standards include provisions which, through reference in this text, constitute
provisions of this NORSOK standard. Latest issue of the references shall be used unless otherwise
agreed. Other recognized standards may be used provided it can be shown that they meet or exceed
the requirements of the standards referenced below.
NPD Regulations
NORSOK D-001, Drilling facilities.
NORSOK E-001 Electrical systems,
NORSOK E-002 Adjustable speed motor drives.
NORSOK H-001 HVAC Heating, ventilation and air conditioning
NORSOK N-001, Structural design.
NORSOK N-003, Actions and action effects.
NORSOK S-001, Technical Safety.
NORSOK S-002, Working Environment.
NORSOK S-003, Environmental Care.
NORSOK Z-010 Installation of Electrical, Instrument & Telecommunication
NORSOK Z-015, Temporary Equipment.
ISO 10423
ISO 10424
ISO 13533
ISO 13535
ISO 13626
ISO 14693
API Spec 4F
API Spec 5CT
API Spec 6A
API Spec 7
API Spec 7K
NORSOK standard
Page 5 of 68
API Spec 8C
API Spec 9A
API Spec 16A
API Spec 16C
API Spec 16D
D-002
Rev. 1, October 2000
Specification for Drilling and Production Hoisting Equipment (PSL 1 and PSL
2), (replace with ISO 13535 when issued)
Specification for Wire Rope
Specification for Drill Through Equipment, (replace with ISO 13533 when
issued)
Choke and kill system
Specification for Control Systems for Drilling Well Control Equipment.
ASME VIII
NS 3472
NS 5820,
DNV
DNV
ASTM-E466-82
ASTM-E468-90
ASTM-E739-91
ASTM-A450
IEC 60068
Environmental testing
FEA-M
NORSOK standard
Page 6 of 68
D-002
Rev. 1, October 2000
For the purpose of this NORSOK standard, the following terms, definitions and abbreviations apply.
3.1
Definitions
3.1.1
barrier
envelope of one or several dependent barrier elements preventing fluids or gases
from flowing unintentionally from the formation, into another formation or to surface
Shall:
Should:
May:
Verbal form used to indicate that among several possibilities, one is suitable,
without mentioning or excluding others, but not necessarily required.
3.1.2
qualified
special proof for being fit for the intended purpose
NOTE To be documented by design, calculation and function testing and verified by 3 rd party or
independent surveyor.
3.1.3
maximum expected wellhead pressure
maximum shut in wellhead pressure plus additional pressure from well intervention activities
3.2
Abbreviations
BHA
bottom hole assembly
BOP
blow out preventer
BPV
back pressure valve
CE
European Conformity Assessment Mark
EEA
European Economic Area
ESD
emergency shut down
FAT
factory acceptance test
HVAC heating ventilation and air conditioning
LCC
life cycle cost
MTBF mean time between failure
MTTR mean time to repair
NPD
Norwegian Petroleum Directorate
UPS
un-interruptable electrical power supply
ANSI
American National Standards Institute
NORSOK standard
Page 7 of 68
ASME
ASTM
BS
DNV
NACE
NS
FEA-M
D-002
Rev. 1, October 2000
GENERAL REQUIREMENTS
4.1
General
The well intervention equipment shall be designed, built and equipped in compliance with
applicable regulations and this NORSOK standard.
4.2
Design principles
An overall objective for well activities shall be the requirement that no single failure shall entail a
life-threatening situation for the involved personnel, or significant damage to material and the
environment. This applies both to operational errors and to failure in connection with equipment
used directly in operations, as well as equipment with auxiliary functions.
The objectives shall constitute the basis for definition and revision of the acceptance criteria for risk
in connection with well activities, and for the choice of risk reducing measures.
System and equipment are to be protected against excessive loads and pressure.
System and equipment are to provide two independent levels of protection to prevent or minimise
the effects of a single malfunction or fault in the process equipment and piping system, including
their controls.
Different types of safety devices to reduce the probability for common cause failures should provide
two levels of protection.
All equipment shall be located to ensure safe operation and, if located in hazardous areas, shall be
suitably protected for installation in such areas. Reference is made to NORSOK standard Z-015
regarding relevant discipline requirement for design and installation of service containers, such as
fire and gas, electrical, HVAC, etc. for temporary equipment.
The facilities shall be designed to minimise risks of personnel injuries, environmental hazards and
economic loss. Reference is made to NORSOK standard S-001, NORSOK standard S-002,
NORSOK standard S-003 and NPD Regulations.
4.3
Design principles references and standards
NORSOK, ISO and API standards constitute a good starting point as regards reference
documentation when designing well intervention equipment.
NORSOK standard
Page 8 of 68
D-002
Rev. 1, October 2000
Planning, design, fabrication, operation and maintenance of well intervention equipment shall be
according to documents listed in Table 1, Table 2, Table 3, Table 4 and Table 5.
Table 1
Snubbing
Note: ( ) means standards under preparation
Equipment
Norsok ISO
API
Substructures /
N-001
(13626) 4F
masts / gin pole
Pipe handling
system;
Jack/pulling unit;
Rotary / power
swivel
Work window
Slip bowls /
carriers
Make up / brake
out tongs
Winch package /
hoisting equipment
Circulating swivel
Kelly valves
Workstring
BHA
NORSOK standard
(13535) 8C
(13535) 8C
N-001
(13626) 4F
(13535) 8 C
(14693) 7K
(14693) 7K
9A
(10423) 6A
(15156)
(13535)
(10424)
(15156)
(10424)
(11960)
9001:
Chapter
4.5 4.7
& 4.16
8C
7
Other
NS-3472 Steel structures Design rules
BS-7072 Code of practice for inspection and
repair of offshore containers
DNV Lifting Appliance
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
NS-3472
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
NACE-MR-0175
DNV Offshore standard OS-E101 Drilling
Plant
NACE-MR-0175
DNV Offshore standard OS-E101 Drilling
Plant
7
5CT
BS 308: Parts 1, 2, & 3.
BS 4656: Parts 1, 2, 3, & 4.
Page 9 of 68
Table 2
D-002
Rev. 1, October 2000
Coiled Tubing
Substructures
Injector head w/
Tubing guide arch
(gooseneck),
Injector support
frame(s) & Injector
lifting frame
Norsok
N-001
ISO
NS-3472
BS-449
BS7072
ANSI B31.3
AWS D1.1
DNV Lifting Appliance
DNV Offshore standard OS-E101 Drilling
Plant
(11960) 5CT,
5C7
(15156)
9001
BHA
NORSOK standard
Other
NS-3472
BS449
BS7072
DNV Lifting Appliance
DNV Offshore standard OS-E101 Drilling
Plant
N-001
Coiled tubing
workstring (steel
coiled tubing)
API
Z-015
9001:,
Chapter
4.5 4.7
4.16
NACE-TM-0177
NACE- MR- 0175
ASTM-E466-82
ASTM-E468-90
ASTM-E739-91
ASTM-A450
ASME- sec. VIII Div.1&2
NS-3472
BS449
BS7072
DNV Lifting Appliance
DNV Offshore standard OS-E101 Drilling
Plant
BS 308: Parts 1, 2, & 3.
BS 4656: Parts 1, 2, 3, & 4.
Page 10 of 68
Table 3
Wireline
Substructures
Norsok
N-001
Wireline unit
Z-015
Clamps/sheaves
and hay pulley;
Pressure test pump
Z-015
Wellhead pump
Z-015
Wireline mast
(crane)
Slick, braided and
electrical line down
hole tools
Table 4
D-002
Rev. 1, October 2000
ISO
API
Other
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
DNV Offshore standard OS-E101 Drilling
Plant
(13626) 4F
BS 308: Parts 1, 2, & 3.
BS 4656: Parts 1, 2, 3, & 4.
Equipment
Operator cabin w/
Control system &
Data acquisition
system
Hydraulic power
pack
Norsok
H-001
Z-015
ISO
9241
API
Z-015
Z-010
Circulating system
(10423) 6A
(15156)
Chiksan / stand
pipe
(10423) 6A
(15156)
Circulation hoses
(15156)
Lifting
requirements
Containers
NORSOK standard
Other
IEC60068
NACE-MR-0175
DNV Offshore standard OS-E101 Drilling
Plant
NACE-MR-0175
ANSI B.31.3
DNV Offshore standard OS-E101 Drilling
Plant
NACE-MR-0175
ANSI B.31.3
DNV Offshore standard OS-E101 Drilling
Plant
Z-015
Z-015
Page 11 of 68
Electrical
equipment design
and installation
Table 5
Z-010
Z-015
E-001
E-002
D-002
Rev. 1, October 2000
FEA-M (1990)
ISO
API
(13533) 16A
(15156)
(13533) 16A
(15156)
(13533) 16A
(15156)
CT dual stripper
(13533) 16A
(15156)
Other
NACE-MR-0175
DNV Offshore standard OS-E101
Drilling Plant
NACE-MR-0175
DNV Offshore standard OS-E101
Drilling Plant
NACE-MR-0175
DNV Offshore standard OS-E101
Drilling Plant
NACE-MR-0175
DNV Offshore standard OS-E101
Drilling Plant
(10423) 6A
(15156)
(10423) 6A
(15156)
NACE-MR-0175
(10423) 6A
(15156)
NACE-MR-0175
(10423) 6A
(15156)
NACE-MR-0175
16C
(15156)
NORSOK standard
NACE-MR-0175
DNV Offshore standard OS-E101
Drilling Plant
NACE-MR-0175
DNV Offshore standard OS-E101
Drilling Plant
Page 12 of 68
4.4
Z-015
Z-010
E-001
E-002
D-002
Rev. 1, October 2000
16D
16E
4.4.1 Verification
Verification of design, fabrication and testing shall be carried out and implemented according to an
overall and clearly defined verification programme and verification basis There shall be
independence between those who carry out the work, and those who are responsible for the
verification.
The verification may thus comprise control of calculations, drawings and fabrication by going
through what have been done or carrying out independent or own calculations. The verification may
also include trials or testing of equipment and systems.
By independence means that the verification shall be carried out by someone other than the one who
has performed the work which is to be verified, or the one who has prepared the verification basis,
and also that there shall be organisational independence regarding reporting in the chain of
command.
An important condition is that the verifying unit has the necessary competence and resources to carry
out the verification. Verifications shall be carried out in accordance the requirements in this
NORSOK standard. Consideration of complexity shall be included in the evaluation, as well as the
probability for or the consequences of failure or faults, which may occur.
The verification shall be documented and should comply with issuance of e.g. design verification
report and product certificate.
4.4.2 Testing requirements for new equipment
The various vendors shall present a test procedure, including acceptance criteria, prior to the FAT.
The procedure shall describe all tests to be carried out during the FAT and procedures for
commissioning and the start-up phase for the equipment as a stand-alone unit.
At FAT the well intervention equipment shall, to the extent possible, be tested as a complete
system, with all subsystems integrated. Loads and signals shall be simulated and recorded.
During commissioning and start-up, the various systems and their drilling instrumentation package
shall be utilised to verify the sensor data.
NORSOK standard
Page 13 of 68
D-002
Rev. 1, October 2000
4.4.3 Marking
Equipment shall be clearly marked as follows with identification and operational limitations,
relating the equipment to certificates and fabrication documentation:
Equipment identification:
manufacturers name or mark;
equipment type no.;
equipment serial no.
Operational limitations such as:
working load limit;
working pressure;
maximum voltage;
maximum temperature.
There shall be consistency between units used for marking and units displayed on instruments.
CE marking applies to machines and simple pressure vessels on fixed installations.
Machinery placed on the market after 8 April 1995 shall be designed, manufactured and
documented in accordance with the requirements of the Machinery Directive 98/37/EC/Forskrift om
maskiner Best. nr. 522. The requirement entails that the individual contractor, sub-contractor etc.
shall ensure that machinery taken into use has received CE marking and that it is accompanied by a
declaration of conformity.
By marketing (place on the market) is meant the first time a product, against payment or free of
charge, is placed at disposal with a view to distribution or use within the EEA. The NPD has in cooperation with other authorities, defined the following criteria for when a product is considered
placed on the market:
when the right to utilize of the product passes over from a manufacture within the EEA area to
the next link in the chain of distribution;
when the equipment is imported from a country outside the EEA area, and the right to utilize of
the product passes over from importer to the next link in the chain of distribution;
when the equipment was offered and is available for direct sale from the manufacture or from an
importer and the purpose was to direct sale to users;
when a manufacturer or an importer takes into use equipment imported by him.
The requirement contained in this section applies only to machinery comprised by the Machinery
Regulations. This entails that the requirement applies only to machinery used on fixed installations.
The reason for this is that Machinery Regulations are not applicable to ships and mobile offshore
units.
NORSOK standard
Page 14 of 68
D-002
Rev. 1, October 2000
4.5
LCC and regularity
Regularity requirements shall be defined prior to detailed design, based on stability (MTBF/MTTR)
and service intervals. The service intervals shall reflect the MTBF. LCC shall be defined for all vital
parts in the well intervention equipment.
4.6
Process and ambient conditions
The well intervention equipment shall be selected and designed to operate under ambient conditions
prevalent in the intended area of operation, and shall be resistant to well intervention and formation
fluids.
4.6.1 Design basis
The equipment shall be designed as required for the following conditions:
The design basis shall be defined for the following load combinations:
4.7
operational load;
snow and ice loads;
earthquake conditions (optional);
impact from transportation;
wind conditions;
the structure shall as a minimum be designed for continuos operation with regards to hook load,
rotary load for wind speeds up to 30 m/s, 10 min. mean values, considering a reference height of
50 m above lowest astronomical tide, unless otherwise specified.
Layout and working environment requirements
4.7.1 General
All work areas in connection with well intervention equipment shall be arranged to ensure the safety
of personnel and operations, working environment and pollution control, in accordance with
NORSOK standard S-001, NORSOK standard S-002 and NORSOK standard S-003 and project
safety goals.
The layout of the well intervention equipment shall give due consideration to areas that may be
critical to dropped objects, especially in connection with materials and equipment handling.
The layout shall ensure that maintenance and service can be carried out in a safe and ergonomically
efficient way.
NORSOK standard
Page 15 of 68
D-002
Rev. 1, October 2000
NORSOK standard
Page 16 of 68
D-002
Rev. 1, October 2000
4.10
Operational requirement
NORSOK standard
Page 17 of 68
D-002
Rev. 1, October 2000
This clause describes the mechanical well control system with associated equipment. The well
control system shall comprise equipment as described below:
5.1
Equipment configuration
The BOP system shall as a minimum consist of:
Internal
well control
X
X
Coiled tubing
Dual stripper.
Coiled tubing body (string)
End connector
One dual check valve in the BHA
Alternatively plugged end of coiled tubing.
X
X
X
X
X
Wireline
Slickline operations
Stuffing box for solid wireline.
Braided cable
Grease injection head with relevant sized flowtubes.
NORSOK standard
Page 18 of 68
D-002
Rev. 1, October 2000
Coiled tubing
One combined shear/seal ram
One pipe ram
One slip ram
Minimum one kill line inlet
Minimum one manual gate valve and/or plug valve
on the kill line and minimum one remote hydraulic
operated gate and/or plug valve. Alternatively
remote valve can be replaced with one manual valve
and a check valve.
NORSOK standard
Internal well
control
X
X
X
X
X
X
X
Page 19 of 68
Wireline
D-002
Rev. 1, October 2000
Slick line
Braided
or electric
line
X
X
X
X
X
NORSOK standard
Page 20 of 68
5.2
Equipment requirements
5.2.1
General
D-002
Rev. 1, October 2000
Equipment
Snubbing
Coiled
tubing
Wireline
1)
1)
2)
NORSOK standard
X
X
Page 21 of 68
5.2.2
D-002
Rev. 1, October 2000
Pump down plugs, stabbing valves, back pressure and check valves
Equipment
Snubbing
X
X
X
Check valves
A minimum of dual check valves installed in workstring.
A minimum of dual check valves shall be on work location.
The check valves shall allow balls to pass through.
5.2.3
Coiled tubing
X
X
X
X
X
Snubbing
Coiled
tubing
X
X
X
X
Page 22 of 68
NORSOK standard
D-002
Rev. 1, October 2000
X
X
X
X
X
Page 23 of 68
5.2.4
D-002
Rev. 1, October 2000
Wireline
Stuffing box
The hydraulic actuated packing nut to be operated from the hydraulic control panel.
Stuffing box shall be equipped with a qualified device preventing hydrocarbon leaks
in case of wireline breakage
Grease injection head
A line wiper and stuffing box to be included in the grease injection head assembly.
The grease injection inlet manifold to include a check valve.
Integral check valve system to be included and two ports for grease injection.
Grease injection head stuffing box shall be equipped with a qualified device
preventing hydrocarbon leaks in case of wireline breakage
Hydraulic line wiper
Hydraulic actuated rubber element operated from hydraulic control unit.
5.2.5 Pipe, stripper, slip, tubing, wireline shear blind, shear / seal, safety head rams and
annular preventer requirements
Equipment
Snubbing
Coiled
tubing
Wireline
General
The BOPs shall have a mechanical locking system to enable
locking of the rams in closed position.
Indicator pins for open and close status of the BOP should
be included.
X1
X1
X2
NORSOK standard
Page 24 of 68
D-002
Rev. 1, October 2000
X1
X1
Pipe and slip ram hang off capacity compatible with the
workstring weight.
X
X
X2
NORSOK standard
Page 25 of 68
D-002
Rev. 1, October 2000
Annular preventer
The annular preventer shall be able to close and seal off at
max. shut in / max. expected operating pressure rating on
open hole. The annular preventer shall operate (close) on
both stationary and running objects. Stripping through the
annular with the specified workstring shall be possible
without damaging the tubular.
If used
If used
X
The shear/seal ram shall be capable of shearing the highestgrade of as follows, as well as sealing off the wellbore with
lateral and face seals.
X1
1
2
X2
Workstring
Wire
NORSOK standard
Page 26 of 68
D-002
Rev. 1, October 2000
Safety head
The safety head shall be a combined shearing and sealing
ram capable of shearing the workstring and sealing the bore
with the maximum working pressure.
Minimum nominal bore shall be equal to or greater than xmas tree bore.
Shear and seal capability shall be available when the
workstring is unloaded, in tension, or in compression
NORSOK standard
Page 27 of 68
5.2.6
D-002
Rev. 1, October 2000
Equipment
Snubbing
Coiled
tubing
Wireline
X
X
X
X
Riser
The riser shall as a minimum have the following specifications:
NORSOK standard
Page 28 of 68
5.2.7
D-002
Rev. 1, October 2000
Snubbing
Coiled
tubing
Wireline
Kill line for wireline should be minimum 50,8 mm (2 in) nom size.
All outlets and inlets on the BOP system shall have metal to metal
seals. The outlets and inlets shall be fitted with at least two valves.
1) All outlets and inlets.
2) All outlets and inlets below shear/seal ram.
1)
2)
2)
NORSOK standard
Page 29 of 68
D-002
Rev. 1, October 2000
NORSOK standard
Page 30 of 68
D-002
Rev. 1, October 2000
5.3.1 General
The control system shall consist of the following for Snubbing, Coiled tubing and Wireline:
Control panels which clearly indicates (e.g. Indicator with status of the functions shall be
included by means of lights or selector valve) information for the panels whether the functions
are in open or closed position
The control panels with motion selector valves and switch buttons shall be equipped with a
securing device against unintentional operation of essential functions (e.g. shear ram). Accidental
operation shall not occur.
The BOP control system and panels shall be equipped with alarms for low accumulator pressure,
loss of power and low level of control fluid.
Regulators in the system shall remain unaffected in the event of loss of power.
BOP ram operating pressure shall as a minimum be regulated from the BOP accumulator unit.
Maximum response time when the BOP is located on a surface installation, 30 seconds.
Response time refers to the time it takes from the closing function is activated from the panel,
until the BOP function is in closed position.
Stripper ram maximum response time for snubbing: 5 seconds
Equaliser, bleed off, kill line and choke line valves maximum response time for snubbing: 1
second
The accumulator capacity for operating a BOP stack with associated systems shall as a minimum
have sufficient volumetric capacity to close, open and close all the installed BOP functions plus 25
% of the volume for one closing operation for each one of the said BOP rams.
The following BOPs operated from the well control system shall be used as basis when calculating
the accumulator capacity:
Snubbing
Coiled tubing
Wireline
Annular preventer
Shear/seal ram
Wireline ram
Upper pipe ram
Pipe ram
Wireline ram
Shear/blind ram
Slip ram
Shear/seal ram
Lower pipe ram
Equaliser loop valve
Bleed off valve
Kill line valve
Choke line valve
There shall be documentary evidence that the pressure capacity of the accumulators is capable of
operating the rams according to the design requirements.
NORSOK standard
Page 31 of 68
D-002
Rev. 1, October 2000
As a minimum for dimensioning total accumulator volumes and capacities (isotherm, adiabatic slow
charge and fast operation) shall be included.
Snubbing
Coiled
tubing
Workstring Coiled
tubing
string
Annular
preventer
Pipe ram
Wireline
Wire/cable
N/A
N/A
Pipe ram
Wireline
ram
Alternatively a dedicated shear ram auxiliary pressure system (shear boost system) may be installed
to meet the minimum requirements to cut the workstring if the remaining accumulator pressure is
not sufficient to enable cutting after having performed operations as described above.
The accumulator system shall be separate from all other hydraulic circuits, i.e., only the well control
system can take fluid from the storage accumulators.
The accumulator system shall be designed such that the loss of an individual accumulator and/or
bank will not result in more than 25 % loss of the required total accumulator system capacity.
The control panels shall have an ergonomic layout and be designed according to NPD Regulations
and NORSOK standard S-002
NORSOK standard
Page 32 of 68
D-002
Rev. 1, October 2000
5.3.2 Function requirements for accumulator unit and panels for primary and secondary
well control functions
Panel located on the BOP accumulator unit and panel (located in the operator cabin/
workbasket) to be equipped with functions for as follows:
Snubbing
Coiled tubing
Wireline
Acc.
unit
Work
Acc.
unit
Wireline
Acc.
unit
Coiled
Regulators for as follows:
basket
cabin
NORSOK standard
cabin
tubing
cabin
If used
If used
X
If used
X
If used
If used
If used
If used
If used
X
X
X
X
X
X
X
X
X
X
X
If used
If used
If used
X
X
X
If used
If used
If used
X
X
X
X
X
X
X
X
X
X
X
X
X
If used
X
If used
If used
If used
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
If used
If used
X
X
X
X
X
X
X
Page 33 of 68
Flow monitoring:
BOP fluid monitoring.
Optional BOP ram/valve
open and close functions:
Active stripper.
Deployment functions
Seal/slip ram.
Blind ram.
Locking holding ram.
Disconnect ram.
Auxiliary valve.
BOP accumulator bypass:
BOP accumulator unit shall
be equipped with a bypass
function for allowing
accumulator pressure to
bypass the regulated
manifold pressure.
X
X
X
X
X
If used
If used
If used
If used
D-002
Rev. 1, October 2000
X
X
X
X
If used
Additional control
functions:
Grease injection to BOP.
NORSOK standard
Page 34 of 68
D-002
Rev. 1, October 2000
SNUBBING EQUIPMENT
6.1
General
The snubbing equipment with associated systems shall be capable of handling the workstring, well
conditions and other work parameters specified by the work program. This clause describes the
minimum functional requirements for snubbing equipment.
The snubbing well intervention system will normally consist of the following main items:
The system shall be designed to and be capable of handling tubular such as, but not limited to, in an
efficient way:
NORSOK standard
Page 35 of 68
6.2
D-002
Rev. 1, October 2000
The workbasket/snubbing unit work platform area shall be unmanned and equipment remotely
operated in normal drilling and tripping operations. The horizontal transportation system and the
horizontal to vertical transportation system shall be remote operated with the possibility for
NORSOK standard
Page 36 of 68
D-002
Rev. 1, October 2000
stowage, make up, break out and suspension of workstring, collars, casings and tubing in the
rotary table;
transport of workstring, casing, collars etc. to and from storage location in front of V- door to
the snubbing unit working platform area. The complete string of tubular shall be stored on a
location where it require no platform crane handling between the storage location to the
snubbing unit workbasket/working platform area (drillfloor).
An anti collision system should be installed to prevent collision between the main hoisting
equipment, the pipehandling equipment and structures.
6.2.3 Jack/pulling unit
The snubbing unit shall have a pulling and pushing (snub) capacity to the maximum expected and
anticipated load for the operation.
Rotary head or top drive shall be protected.
The hydraulic hoses to the unit shall have sufficient lengths to position the hydraulic support system
at the required distance from the well area. All hoses in suspension from a connection shall be
equipped with quick disconnect complete with locking feature including dust plug and cap.
The unit shall be equipped with an anti buckling guide tube system to support the workstring and
the inside diameter to suit actual workstring
6.2.4 Work window
The unit shall contain a work window assembly and the height shall be according to the
requirements in the work program.
Window shall be designed with load rating equivalent to the jack and/or pulling unit with feature for
hanging off the workstring.
There shall be a work platform at the work window level.
6.2.5 Slips
The slips design rating shall be equivalent to at least the maximum thrust of the jack/pulling unit
system and shall be remote operated.
Unit shall be equipped with dual redundant stationary snub slips.
The slips shall be equipped with a cross port relief valve system to prevent hydraulic and
mechanical damage in the event of forced opening of equivalent function.
6.2.6 Tong post/tongs
Tongs shall be remote operated.
If an old system with conventional tongs are used the following applies:
NORSOK standard
Page 37 of 68
D-002
Rev. 1, October 2000
the height from the tong post arm to the workbasket handrail shall be adequate to accommodate
the power tong and with a suspension and trolley arrangement to allow swinging of tong away
from the centre line;
tong suspension arrangement to allow the introduction of a spring to prevent overload of tong
arm during make-up of tubular joints;
to incorporate tong backup attachment eye, rated at the maximum horizontal force resulting
from the maximum tong torque capacity.
One set of tubing tong with slide heads for both tong and back-up to fit the tube and upset
connection of the workstring.
6.2.7 Winch package
The dual type counterbalance winch package shall if used be skid mounted with drip pan.
The winch package to contain an automatic fail-safe brake in the event of hydraulic failure and the
safe working load on the winch shall be determined by the work program.
Winch package can be voided if design of unit do not require such system.
6.2.8 Gin pole
Where a gin pole system is required, it shall be able to extend to such a height that the distance from
the bottom of the gin pole sheaves to the workbasket (handrail) is sufficient to accommodate the
pipe length (Range II or III) plus safety valve, circulation swivel, swivel with tackle including a
reserve air gap of minimum 1,0 m (3 ft).
The system shall contain a hydraulic arrangement for raising and lowering of the gin pole.
6.2.9 Workbasket and operator cabin
If the jack and pulling unit is designed with a workbasket, the travelling head area shall be equipped
with removable internal handrail to guard against the rotating workstring. Personnel safety and
working environment shall be given due consideration.
The workbasket shall have two independent escape exits and be equipped with wind walls for
weather protection, and a workstring mark board in the workbasket area for operator quick reference
of workstring depth.
The layout of the operator cabin shall ensure full operational control and view from the operators
position to the various parts of the work floor area.
The control cabin shall have an ergonomic layout and be designed according to NPD Regulations
and NORSOK standard S-002.
The control cabin shall facilitate all necessary controls and monitoring equipment to operate the
complete snubbing unit and well control equipment as defined in clause 5.
Control cabins shall satisfy the following requirements:
NORSOK standard
Page 38 of 68
D-002
Rev. 1, October 2000
the operator cabin shall have an ergonomic layout and shall be equipped with laminated glass,
oil resistant wiper or cleaner and a suitable mechanical ventilation system;
the roof and windows shall have adequate strengthening or protection against falling objects.
due consideration to be given to visibility on control system visual display unit screens;
jack "snub" and "heavy" force limitation shall be pre-set at power pack manifold local
adjustments in workbasket and cabin shall not override the pre-set value;
there shall be individual hydraulic circuits for jack, pipe-handling system, BOP and auxiliary
system. Each circuit shall have an adjustable pressure safety relief and pressure indicator;
interlock shall be provided to prevent inadvertent opening of the stationary and the travelling
heavy slips simultaneously. It shall be possible to manually over ride this interlock.
The controls and monitoring equipment shall as a minimum include the following:
6.3
Data acquisition system
The snubbing unit shall be equipped with a data acquisition system to display and record operational
parameters. The data-sampling rate shall be sufficient to record relevant variations in the displayed
and recorded parameters. A system for analyzing the recorded data shall be available at the location.
The snubbing unit shall be equipped with a data acquisition system to monitor and record the
following parameters:
NORSOK standard
Page 39 of 68
D-002
Rev. 1, October 2000
6.4
Power package
Two independent power packages are required at the work site. Minimum one unit shall be diesel
driven and capable of supplying sufficient power to operate all operating systems of the snubbing
unit on a continuos basis and at peak demand.
The power package shall be designed and sound proofed in accordance with NPD Regulations.
Provisions shall be made for a manual ESD system that is operated locally and remotely from the
workbasket/control cabin.
The power package shall be certified for operating in Zone II areas and in accordance with
NORSOK standard Z-015.
Provisions shall be available for remote and local control. Individual adjustment and pre setting of
the operating limits for maximum pull and push forces to the snubbing unit shall be possible. These
shall be protected from adjustment during normal operating conditions.
If the power package is used for charging the accumulator system for the well control equipment,
the hydraulic circuit from the well control accumulators shall be separate from the other hydraulic
circuits. Only the well control system shall be able to take hydraulic pressure from the dedicated
accumulators.
6.5
Circulating system
The circulating swivel and circulating hose working pressure to comply with operational
requirement. The integral 90 gooseneck with lift eye shall if used be compatible with
counterbalance winch.
Pin connection on swivel shall be compatible with the safety valve requirements.
Minimum circulating hose length shall be equal to one single joint and end connection equipped
with safety clamps and chain.
6.6
Well control system
Well control system to be according to clause 5.
NORSOK standard
Page 40 of 68
6.7
D-002
Rev. 1, October 2000
6.7.1 General
The workstring shall meet the operational requirements with respect to maximum anticipated
pressure, temperature, torque, tension and compression. The workstring shall be inspected and a
verification report shall be issued stating approved and found suitable for operation as a minimum.
The tubing shall have documented tracability. A pipe tracking system may provide documented
tracability.
During operations the workstring limitation for over pull shall be set to 80% of manufacture's
tensional yield/torsional yield of the workstring.
For live well interventions, the type of connection for use in the workstring above the BPVs (check
valves) to meet the requirement of minimum two independent gas tight metal- to - metal seals. The
seals to withstand internal and external pressure.
Drifts (2 each size), stabbing guides (2 each size), necessary x-overs and overshots for fishing the
workstring components shall be included.
6.7.2 Back pressure valve (BPV)
The BPVs prevents well fluids from entering into the workstring. The BPV is a barrier element and
shall have a working pressure rating equal to the expected wellbore pressure. The BPVs shall be
provided with seals in the bore towards the BHA and provide internal and external seal.
Provisions shall be made for pumping balls through the BPVs.
6.7.3 Others
All other equipment or tools in the BHA shall be qualified and designed to withstand all expected
down hole forces and conditions.
NORSOK standard
Page 41 of 68
D-002
Rev. 1, October 2000
7.1
General
A coiled tubing unit with associated systems shall be capable of handling the workstring, well
conditions and other work parameters specified by the work program. This clause describes the
minimum functional requirements for a coiled tubing unit with associated equipment.
The well Intervention system for coiled tubing will normally consists of the following main items:
injector head;
tubing guide arch (gooseneck);
injector support frame(s);
injector lifting frame;
power package;
coiled tubing workstring (steel coiled tubing);
coiled tubing reel;
control cabin;
data acquisition system;
well control system;
BHA.
7.2
7.2.1
Injector head
7.2.1.1 General
The injector head shall have a pulling capacity of 140 % of the maximum expected load for the
operation and pushing (snub) capacity of 120 % of the maximum anticipated load for the operation.
7.2.1.2 Base structure and outer frame
The injector head base structure shall be designed to withstand the maximum rated pull and push
loads from the injector. The base structure shall also be equipped with drip trays and drains for
draining spill.
The outer frame structure shall provide a base for the tubing guide arch and injector lifting sling.
The outer frame structure shall be designed for lifting the total weight of the injector head including
the stripper assembly, BOPs, BHA and lubricator/riser system as required for the operation.
Provisions shall be made for anchoring at minimum four anchor points or alternative system with
equal strength according to design criteria for the system to be used.
NORSOK standard
Page 42 of 68
D-002
Rev. 1, October 2000
NORSOK standard
Page 43 of 68
D-002
Rev. 1, October 2000
NORSOK standard
Page 44 of 68
D-002
Rev. 1, October 2000
Page 45 of 68
D-002
Rev. 1, October 2000
connector plus the weight of the heaviest anticipated BHA and the forces required to open/unlatch
the quick connector.
The lifting frame should have an integrated hydraulic man rider winch that is remotely operable
from the work platforms in the lifting frame and/or from the rig floor.
Work platform(s) to access relevant working areas shall be provided.
The lifting frame shall have a system to guide and prevent horizontal movement of the injector
during operations.
Provisions should be made for handling and make/brake of BHA in the lifting frame.
Provisions shall be made for anchoring personnel safety harness at suitable areas.
7.3
Power package
The power package shall be capable of supplying sufficient power to operate all operating systems
of the coiled tubing unit on a continuous basis and at peak demand.
The power package shall be designed and sound proofed in accordance with NPD Regulations and
NORSOK standard S-002.
Provisions shall be made for a manual ESD system that is operated locally and remotely from the
control cabin.
The power package shall be certified for operating in Zone II areas and in accordance with
NORSOK standard Z-015.
Provisions shall be available at the injector head, control cabin or power unit, for individual
adjustment and pre-set of the operating limits for maximum pull and push forces to the injector
head. These shall be protected from adjustment during normal operating conditions.
If the power package is used for charging the accumulator system for the well control equipment,
the hydraulic circuit from the well control accumulators shall be separate from the other hydraulic
circuits. Only the well control system shall be able to take hydraulic pressure from the dedicated
accumulators.
7.4
Coiled tubing workstring (steel coiled tubing)
The workstring shall have documented tractability, see API RP 5C7 [27] for guidance.
The workstring shall have documentation of fatigue cycle history, weld location, tapers, length,
property de-rating and inspection record.
The workstring shall meet the operational requirements with relation to maximum calculated
pressure, temperature, hydraulics, tension and compression. A tubing force calculation shall be
performed for each operation.
The workstring shall be leak tested and drifted prior to each mobilisation. Workstring with e-line
installed may be drifted if applicable.
NORSOK standard
Page 46 of 68
D-002
Rev. 1, October 2000
The workstring shall be quality checked (continuously inspected) and a verification report shall be
issued stating the status and suitability for the upcoming operation(s) prior to each mobilisation. The
tubing quality check shall as a minimum include wall thickness, surface condition, outside diameter,
corrosion, ovality and ballooning.
The workstring should be inspected continuously during the operation to maintain a real time string
condition record. The inspection prior to mobilisation may be omitted if the workstring is
continuously inspected during the operation.
The workstring shall never exceed more than 80 % of manufacturer's specified yield strength as
new. Any de-rating shall be according to recognised standards, e.g. API RP 5 C7 [27]
A system for maintenance and preservation (internal and external) of the workstring shall be in
place.
7.5
Coiled tubing reel
The coiled tubing reel shall be equipped with drip tray(s) and drains.
Access and work platforms shall be provided at suitable areas for normal operations.
The drive system shall be capable of driving the reel faster than the maximum (operating) speed of
the injector head. It shall provide the required tension necessary to bend the workstring over the
guide arch and onto the reel and provide sufficient torque to accelerate the reel drum from stationary
to maximum (operating) speed with the reel drum fully loaded of workstring filled with fluid.
The reel drive system shall be variable, adjusted and controlled from the control cabin.
The coiled tubing reel core diameter shall, as a minimum be 48 times the coiled tubing diameter. A
smaller core diameter can be utilised providing the fatigue life of the workstring is de-rated
accordingly.
The level wind system shall be designed to withstand the bending and side load forces from the
workstring. A guiding system with an override function shall be provided for proper spooling of the
workstring on and off the reel drum.
The level wind system should be equipped with a remotely operated tubing clamp.
The coiled tubing reel shall have a reel brake system that automatically engages with loss of
hydraulic power. This system must have provisions for manual override when operating on floating
vessels/semi-submersibles.
The coiled tubing reel shall have a brake system that is designed to prevent operation of the injector
head when the coiled tubing reel brake system is engaged.
An additional brake system should be installed and to be activated in the event of drive gear or
chain failure. This could either be a capillary brake system or an additional drive motor with internal
brake.
NORSOK standard
Page 47 of 68
D-002
Rev. 1, October 2000
Page 48 of 68
D-002
Rev. 1, October 2000
d) stripper;
upper and lower stripper control;
upper and lower stripper pressure.
e) BOP.
shear and seal ram control;
pipe ram control;
slip ram control;
BOP accumulator pressure supply;
BOP control pressure;
BOP fluid volume control (flow meter) (see also well control system clause 5).
Provisions shall be available at the injector head, control cabin or power unit, for individual
adjustment and pre-set of the operating limits for maximum pull and push forces to the injector
head. These shall be protected from adjustment during normal operating conditions.
7.7
Data acquisition system
The coiled tubing unit shall be equipped with a data acquisition system to display and record
operational parameters. The data-sampling rate shall be sufficient to record relevant variations in the
displayed and recorded parameters. A system for analyzing the recorded data shall be available at
the location.
The following parameters shall as a minimum be displayed in the control cabin:
7.8
Well control system
Well control system shall be in accordance with clause 5.
NORSOK standard
Page 49 of 68
7.9
D-002
Rev. 1, October 2000
BHA
7.9.1 General
The BHA shall be designed to withstand all expected downhole forces and conditions.
The BHA shall as a minimum consist of the following from top:
end-connector;
dual check valve (BPV).
NOTE The dual check valve can be replaced with a tested plug.
NORSOK standard
Page 50 of 68
D-002
Rev. 1, October 2000
WIRELINE EQUIPMENT
8.1
General
The wireline unit with associated systems shall be capable of handling the tool string, well
conditions and other work parameters specified by the work program. This section clause describes
the minimum functional requirements for a wireline unit with associated equipment.
The well intervention system for wireline will normally consists of the following main items:
8.2
wireline unit;
control cabin;
data acquisitions;
clamps/sheaves and hay pulley;
power package;
pressure test pump;
wellhead pump;
well control system;
logging container (for logging and well tractor);
wireline mast (crane);
transport and storage racks for wireline equipment;
slick, braided and electrical line down hole tools.
Wireline equipment requirements
Slickline:
Braided/electric cable:
Braided/electric cable:
The brake system shall have a minimum capacity equal to drum pulling capacities. The drive system
shall be capable of holding the load sufficient in neutral position until brake is activated. The unit
shall be equipped with a spooling device or back-up drum for slickline.
8.2.2 Jarring requirements
Slickline drum with 1,96 kN (440 lbsf) tension: Cable speed after 4 m (13,1 ft) acceleration: 3
m/s (9,8 ft/s)
Braided line drum with 9,81 kN (2 200 lbsf) tension: Cable speed after 4 m (13,1 ft)
acceleration: 1 m/s (3,3 ft/s)
NORSOK standard
Page 51 of 68
8.2.3
D-002
Rev. 1, October 2000
depth;
tension;
cable speed;
tubing pressure.
NORSOK standard
Page 52 of 68
D-002
Rev. 1, October 2000
8.6
Power package
The power package shall be capable of supplying sufficient power to operate all operating systems
of the wireline unit on a continuous basis and at peak demand.
Provisions shall be made for a manual ESD system that is operated locally and remotely from the
control cabin.
NORSOK standard
Page 53 of 68
D-002
Rev. 1, October 2000
The power package shall be certified for operating in Zone II areas and in accordance with
NORSOK standard Z-015.
If the power package is used for charging the accumulator system for the well control equipment,
the hydraulic circuit from the well control accumulators shall be separate from the other hydraulic
circuits and only the well control system shall be able to take hydraulic pressure from the dedicated
accumulators.
8.7
Pressure test pump
The test pump shall have a pressure recorder included on the pump and equipped with a liquid tank.
The pump shall be rated to following working pressures as required for the operation:
Pump rate
6,9 MPa
(1 000 psi)
Pump pressure
34,5 MPa
69,0 MPa
(5 000 psi)
(10 000 psi)
103,4 MPa
(15 000 psi)
30 l/min
3 l/min
0,5 l/min
1,0 l/min
8.8
Wellhead pump
The wellhead pump shall have minimum two separate pumps included in the skid. Check valve
shall be included to prevent well fluid to enter pump reservoir.
The pump shall be rated to the following working pressures as required for the operation:
34,4 MPa (5 000 psi)/ 69,0 MPa (10 000 psi)/ 103,4 MPa (15 000 psi)
8.9
Well control system
Well control system to be according to clause 5.
8.10
Logging container (for logging and well tractor)
Special container for control of tools and data acquisition. Inventory and requirements as specific
for the actual operation.
8.11
Wireline mast (crane)
Special lifting arrangement for lifting and securing the wireline lubricator stack during wireline
operations should be included. The design shall be according to platform and specific operational
requirements, and as per regulations. Man rider winch should be included in the design.
8.12
Transport and storage racks for wireline equipment
Special inventory for securing the equipment inside during transportation and storage shall be
supplied. The racks shall have suitable protection at bottom for preventing loose objects falling out.
The racks shall be designed for easy and safe loading and unloading, with required securing devices.
NORSOK standard
Page 54 of 68
D-002
Rev. 1, October 2000
8.13
Slick, braided and electrical line requirements
The slick line, braided line and electric line shall have a periodic wire inspection, preventive
maintenance program and be well conditions compatible.
Wire loaded to yield strength shall be replaced immediately
Wire log with relevant data shall be kept.
8.14
Down hole tools requirements
The following requirements apply:
a) wireline tool string components;
NORSOK standard
Page 55 of 68
D-002
Rev. 1, October 2000
DOCUMENTATION
9.1
General
The following equipment is considered to be comprised by this category and shall be presented
according to NS 5820:
snubbing equipment;
coiled tubing equipment;
wireline equipment.
Requirements relating to technical documentation the provision stipulate that documentation
necessary to ensure safe operations shall be available. This requirement shall be applicable to
planning, engineering, construction, installation, operation and maintenance of well service
equipment and facilities. Further elaboration is provided with this provision by requiring that it shall
be possible for equipment considered to be of major significance to the safety of personnel, well
integrity and installations to be separately documented. The following equipment is comprised by
this category:
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)
s)
substructures;
masts with bolts and shackles;
hoisting machinery with complete associated equipment;
running tools and workstring (tubular) and BHA;
BOP with choke manifold;
wellhead arrangement;
hydraulic and flange and clamp connection unit to wellhead;
lifting equipment/cranes;
deadline anchor for the wire rope of the draw-work;
wire rope of the draw-work;
testing equipment with piping arrangement;
high pressure piping systems and pressure vessels;
wire line masts and units;
coiled tubing equipment;
snubbing equipment;
pipehandling equipment;
pumping equipment;
power generation packages;
BOP control systems.
NORSOK standard
Page 56 of 68
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
D-002
Rev. 1, October 2000
name of equipment;
production number;
name of manufacturer and supplier;
description of design and manufacture, indicating safety factors;
verification of design and strength control;
material certificates and confirmation as to where materials have been used;
welding procedure specifications and qualification;
confirmations with that manufacture, inspection and final control have been subjected to
independent verification;
report from testing including testing conditions, and information on how testing has been carried
out;
independent verification of design assumptions with regard to strength;
suppliers operation and maintenance specifications, with indication of operational criteria and
limitations;
marking of equipment.
Updating of items in the case of modification of equipment with regard to verification of equipment,
which is lacking in documentation, adequate deviation procedure will include, but not be limited to
a)
b)
c)
d)
As stipulated by this provision, equipment shall be designed, manufactured, installed, operated and
maintained in a way that ensures its ability to resist the most extreme loads that it may become
subjected to during drilling and well operations. In connection with operations in cold climatic
conditions, the requirements to design temperature must be considered in relation to the possibility
of maintaining a controlled operation temperature at all times.
NORSOK standard
Page 57 of 68
D-002
Rev. 1, October 2000
9.2
9.2.1
Downhole tools and strings for snubbing, coiled tubing and wireline
name of equipment;
production number;
name of manufacturer and supplier;
description of design and manufacture, indicating safety factor used;
verification of design assumptions with regard to strength, carried out by an independent survey
institution;
NOTE Depending on organisational independence, this function may be taken care of by the manufacturer.
k) complete BHA drawings showing: total length, maximum outside diameter, minimum internal
diameter, weight, and position of tools and threads;
l) fishing data.
9.2.2 Coiled tubing string
The manufacture's quality control certificate and documentation shall include
a)
b)
c)
d)
name of equipment;
production number;
name of manufacturer and supplier;
description of design and manufacture, including safety factors used. Verification of design
assumptions with regard to strength, carried out by an independent survey institution. Depending
on organisational independence, this function may be taken care of by the manufacturer;
e) supplier's operation and maintenance specifications, with indication of operational criteria and
limitations;
f) material certificates, including chemical analysis, mechanical strengths (hardness, tensile and
yield) and physical dimensions;
NORSOK standard
Page 58 of 68
D-002
Rev. 1, October 2000
g) inspection report, including non-destructive inspection of coiled tubing body and welds,
locations of all imperfections and details of drift ball test;
h) report from testing including testing conditions, and information on how testing has been carried
out. Minimum required is hydrostatic test report;
i) repair record;
j) statement of manufacture and inspection signed by manufacturer and surveyor/surveying firm
and body;
k) weld procedure qualifications for welds, including x-rays;
l) weld log, including bias weld and butt weld locations;
m) welding procedure specifications and inspection/verification specifications;
n) drying procedure used.
Additional documentation should include
a) log of tubing repairs, including: location of manufacturers welds, location of section welds,
tubing cut off, added and re-used and reason for repair;
b) log of outside diameter, ovality and wall thickness testing;
c) estimated cumulative damage and remaining life time, including evaluation and location of butt
and field welds;
d) operational limits for outside diameter and wall thickness;
e) history log of all previous jobs, including parameters influencing life time;
f) documentation on receiving-quality control of the coiled tubing;
g) marking of equipment;
h) updating of items in the case of modification of equipment;
i) quality audit of the manufacturing process;
j) pre-job inspection and testing documentation;
k) insulation (merging) test record for coiled tubing with e-line installed.
9.2.3 Wire and cable
The manufacture's quality control certificate and documentation shall include
a)
b)
c)
d)
e)
f)
name of equipment;
production number;
name of manufacturer and supplier;
description of design and manufacture, indicating safety factor used;
material certificates including chemical analysis and mechanical strengths;
report from testing including testing conditions, and information on how testing has been carried
out;
g) quality audit of the maker's manufacturing process;
h) inspection reports;
i) physical dimensions.
NORSOK standard
Page 59 of 68
D-002
Rev. 1, October 2000
ANNEX A
(informative)
DATA SHEET SNUBBING EQUIPMENT
Operator:
Project:
Document no:
Date and revision:
System/equipment
NORSOK classification selected
General snubbing
Module size maximum
LxWxH
Module weight maximum
MT (Megatonnes)
Derrick/mast /hoisting structure/hoisting
equipment minimum static capacity:
Rotary table loading
Structures snubbing
Derrick/mast /hoisting structure and hoisting
equipment minimum capacity
Rotary table load rating
BOP handling equipment maximum load rating
Pad eyes / hang off points for travelling
assemblies, minimum safe working load capacity
Pad eyes/hang off points for rig tongs, work
winches etc., minimum safe working load
capacity
D-002
Rev. 1
Sep. 2000
NORSOK
I3
NORSOK
II1
1510 kN
(340 klbf)
1510 kN
(340 klbf)
2930 kN
(658 klbf)
2930 kN
(658 klbf)
1510 kN
(340 klbf)
1510 kN
(340 klbf)
kN (klb)
2930 kN
(658 klbf)
2930 kN
(658 klbf)
kN (klb)
49 kN
(11,0 klbf)
49 kN
(11,0 klbf)
24 kN
(5,4 klbf)
24 kN
(5,4 klbf)
1510 kN
(340 klbf)
1 m/s (ft/s)
1510 kN
(340 klbf)
160 rpm
2930 kN
(658 klbf)
1 m/s (ft/s)
2930 kN
(658 klbf)
160 rpm
Your
choice
NORSOK standard
Page 60 of 68
minimum
Topdrive maximum continuos torque minimum
Topdrive breakout torque - minimum
Topdrive makeup torque minimum
Topdrive/rotary speed at maximum continuous
torque
Topdrive/rotary minimum speed at maximum
torque
Topdrive/swivel maximum speed
Topdrive/swivel minimum pressure rating
Rotary table minimum internal diameter
Rotary table minimum load rating
Rotary table - minimum
Rotary table - torque, minimum
Lifting height to be defined.
System/equipment
D-002
Rev. 1, October 2000
9 kNm
(6,6 klbft)
kNm (klbft)
80 kNm
(59,0 klbft)
120 rpm
29 kNm
(21,4 klbft)
kNm (klbft)
80 kNm
(59,0 klbft)
160 rpm
10 rpm
10 rpm
160 rpm
34,5 MPa
(5 000 psi)
0,345 m
(1,13 ft)
1510 kN
(340 klbf)
160 rpm
9 Nm
(6,6 lbfft)
m (ft)
NORSOK I
220 rpm
51,7 MPa
(7 500 psi)
0,345 m
(1,13 ft)
2930 kN
(658 klbf)
220 rpm
29 Nm
(21,4 lbfft)
m (ft)
NORSOK II
3 kN (674
lbf)
45 joints/h
3 kN (674
lbf)
45 joints/h
73,0 mm to
177,8 mm
2,875 in to 7 in
10 kN
(2,2 klbf)
73,0 mm to
330,3 mm
2,875 in to
13,375 in
30 kN
(6,7 klbf)
25
35
45
25
35
45
100 kNm
(73,8
klbfft)
100 kNm
(73,8 klbfft)
Your
choice
Pipehandling systems
Vertical pipehandling system (s):
Lifting capacity - minimum
Minimum average drillpipe tripping speed
Horisontal pipehandling system(s)
Tubular range handling capacity
Page 61 of 68
Associated equipment
Minimum capacities unless otherwise specified:
Work winches
Manrider winches
NORSOK standard
D-002
Rev. 1, October 2000
30 kN
(6,7 klbf)
1,5 kN
(337 lbf)
30 kN
(6,7 klbf)
1,5 kN
(337 lbf)
34,5 MPa to
69,0 MPa
(5 000 psi to
10 000 psi)
34,5 MPa to
69,0 MPa
(5 000 psi to
10 000 psi)
69,0 MPa
(10 000 psi)
179,4 mm
(7 7,063 in)
5
69,0 MPa
(10 000 psi)
179,4 mm (7
7,063 in)
5
1
179,4 mm
(7 7,063 in)
69,0 MPa
(10 000 psi)
2
69,0 MPa
(10 000 psi)
1
179,4 mm (7
7,063 in)
69,0 MPa
(10 000 psi)
2
69,0 MPa
(10 000 psi)
Page 62 of 68
D-002
Rev. 1, October 2000
ANNEX B
(informative)
SAFETY HEAD REQUIREMENTS, COILED TUBING AND SNUBBING
OPERATIONS
The requirements for the safety head are to cut the actual work string in use including any wire, tube
and cable inside, and provide sealing in the bore after shearing with maximum working pressure
inside the safety head body. Additional equipment that the safety head should be capable to cut and
provide sealing effect after shearing, are listed below:
Item
Description
1 ea. strand
10 strands
3 parallel strings
1 ea.
1 ea.
10
1 ea.
NORSOK standard
Each
Your choice
1 ea. strand
10 ea. strands
Page 63 of 68
D-002
Rev. 1, October 2000
11
1 ea.
12
1 ea.
13
1 ea.
NOTE Ref. item 6 and 7, the requirements should be performed with the coiled tubing in
compression, neutral and in tension equal to 20,7 MPa (3000 psi) wellbore pressure.
NORSOK standard
Page 64 of 68
D-002
Rev. 1, October 2000
ANNEX C
(informative)
SNUBBING AND COILED TUBING WELL CONTROL SYSTEM RIG UP
NORSOK standard
Page 65 of 68
D-002
Rev. 1, October 2000
ANNEX D
(informative)
WIRELINE WELL CONTROL SYSTEM RIG UP
NORSOK standard
Page 66 of 68
D-002
Rev. 1, October 2000
BIBLIOGRAPHY
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[12]
[13]
[14]
[15]
[15]
[17]
[18]
[19]
[20]
[21]
[22]
[24]
[25]
[26]
[27]
[28]
[29]
[30]
[31]
[39]
[40]
[41]
[42]
[43]
[44]
[44]
NORSOK standard
Page 67 of 68
D-002
Rev. 1, October 2000
NORSOK standard
Page 68 of 68