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(Telefax:-01275-263433)
Email:- palwalsugarmills@yahoo.com
Information about the The Palwal Coop. Sugar Mills
regarding installation, operation and maintenance of
a Co-gen. Plant more than 10 Megawatt.
1.
2.
I(1) Form.
3.
NAME
TELEPHONE NO
MANAGING DIRECTOR
09466119494
CHIEF ENGINEER
09466119496
CANE MANAGER
SH. K. S. DHAKA
09466119495
CHIEF CHEMIST
09466119497
CHIEF ACCOUNT
OFFICER
09466119498
08813866500
09034483177
(Haryana)
Registration No.
Capacity Registered
1250 TCD
Type of Plant
Double Sulphitation
1. MILLING PLANT
1.Cane Carrier
a) Size, width and length between centers and Width: 1525 mm
length of horizontal part and feeding depth.
Horizontal length : 30 m
Inclined vertical : 26.04 m
Pitch of chain : 6
Feeding Depth
: 1.10 m
Pitch
: 150 mm
840
50 H.P./1440 RPM
ft/min
c) One Auto-cane Feed Controller
chopper
Complete Automation of
Cane Cutter, leveler, Carrier
and Mills Turbines.
2. PREPARATION OF CANE
36
48
48
150
250
RPM
585
585
Clearance)
400 mm 55mm
=1580
mm
b) Particulars of other preparatory
equipment if any
No. of Blades
=18
H.P.
=25
90 mm
RPM
70
1440,25
H.P
Reduction Gear Box Ratio: 30:1
Type HUB , Size : 8
Cane Un-loader( 3 Nos)
Dupont,cap: 5
3. MILLS
Dia
820 mm
Length
feeding arrangement, their type and No. All mills have TRPF Roller of 110
% with
given for each mills )
Pitch
Angle
Feed
50
40
Discharge
50
45
Top
50
50
Depth of
Groove(mm)
56
47
43
30 Nos grooves,masschert groove in
alternate groove with
width = 6mm,depth = 20 mm
Mill No.2
Feed
50
40
Discharge
50
45
Top
50
50
56
47
43
7
25
40
Discharge
25
45
Top
25
50
26.5
22.5
20.5
60 Nos grooves, masschert groove
after 2
No grooves with
width = 6 mm, depth = 20 mm
Mill No.4
Feed
25
35
Dis
25
50
Top
25
50
30
20.5
20.5
b)Mill Setting in mm
iv mills
Tip to groove
ii
iii
Feed
34
27
20
Dis.
12
18
3
c)Type and setting of trash plate
C.S. trash
meter length
Dia :375 mm
Journal in mm
length ; 475 mm
if separate drive
66ft/minute
25H.P.40 H.P.,
15 H.P.,1440 RPM
2nd turbine .
Make
Triveni
Size
290 mm
BHP
600 each
each
10
= 320
15C
Ex. Pressure 0.95 kg/cm2
c) Type Reduction Ratio & Length
each
teeth 29
RPM input (prime mover)
7000 RPM and reduction
Ratio RPM out put (mill)
5.7 (1224:1)
6. IMBIBITION
a)State whether water used
11
compound Imbibitions.
II .CLARIFICATION PLANT
a) Weighing equipment
steam State No.& type and weighing capacity
Bolougne type
Automatic
weighing scale of 30
arrangement capacity
recording
are
used for R.J.& S .J and
1No. for clear juice
heating.
12
1No.VLJH of 240 m2
H.S. with
I.D./O.D = 42/45 mm, L
= 4 m,
At 4th evaporator body
but not
at 5th evaporator body
Gross capacity:20.97m3
arrangement
Dia. -2.378 m
10. SETTLERS
One No.444(Rapidorr
a) Sulphur furnace
State type and No. of furnaces
0.60
having
waste heat recovery system
b)Air Compressors
14
Delivery pressure.
1kg/cm2g
for
Instrumentation & C/F
station
12. FILTERATION EQUIPMENT
a) Rotary vacuum filer
filters
Type,size,RPM etc
length:4.5m, dia:0.92m.
15
14. EVAPORATORS
a) State No.and H.S.area for
Tube
H.S.
No. of
each evaporator
ID/OD
(m2 )
Tube
5050
4200
750
2725
42/45
Body ( II)
560
2036
Body ( iii)
440
1650
Body (IV)
440
1650
42/45
42/45
.
42/45
42/45
From vessels
15. SYRUP TREATMENT PLANT
a) Sulphiting Tanks:
Nil
area in centimeter.
capacity each.
17
mm tube length.
i) Recording vacuum
ii)Controlling pan boiling
Nil
Nil.
19.CONDENSATION PLANT
of each.
pans.
m each
delivery of all five pumps inter
Connected with the common
header.
19
of nozzles
20.CRYSTALLIZERS
a) Seed Crystallizers
seed
Nil
No heating arrangement
in pug mil
d) Vacuum crystallizers
H.L.capacity.
2.No.NK-1100-CFW
2 Nos.SC-1100 KT-CFW
belt
2 No.SC-1100 KT-CAW
1 Nos.SC-1100 KT-BFW
annully
Operated semi automatically or
1 No.NK.1100 CAW
Fully automatic.
21
Grass hopper)
& cold
2.
Width
1.52m
1.52m
Length
12.92m
8.88m
Tray
tray
multi tray
1.52m
10.12m
multi tray
24 .SUGAR GRADER
Sugar melter
Make
Walchandnagar
Kg/cm2.)
heating surface( Indian
Rating)steam
heated steam
temp.315 deg.calcius.
to boiler.
Nil.
and capacity.
e) State if bricks or steel and give
draught(forced,induced ,natural),
ft3/min
draught fans.
(Backward
Draught) = 100 mm
F.D Fan air displacement =35000
ft3/m
Motor H.P.=75 rpm 1440
25. Bailing press
Nil.
24
AC
440 volts
1500 KW
power in factory.
V) If AC power factor No.of phase
50 HZ
And frequency
VI) Maximum demand in KW
1450 KW in season
25
212 KW (250KVA)
General
27.MAKE OF PLANT
State name and make or principal
Maker of machinery
Meerut.(U.P.)
M.S.Tanks 2 Nos.
of each tank
each.
29.EFFLUENT DISPOSAL
Give particulars of arrangement
Treatment Plant
4 Nos
One
Nil.
Drill,power
grinder.
Sugar cillo
sugar with
make
Power Built .
33. SUGAR GODOWN
Sugar Godown
4 Nos.equal capacity
Length : 87.55 m
Width : 21.55 m
Height : 10 m
Capacity : 70000 bags (100 kg/bag)
27
I hereby declare that all the details given in this return are true to the best of
my knowledge and belief.
Chief Chemist
Chief Engineer
Managing Director
Covered Year of
Value
2
Area in M Construction
in Rs
condition/
class of
construction
1. Main Factory Building
7194.00
1983-85
5644897/-
2.Tech.Office Building
187.25.
1983-85
246327/-
3.Canteen
160.60
1983-85
193819/-
136.60
1983-85
134440/-
5.General Toilets
59.00
1983-85
65633/-
6.Workshop
250.90 1983-85
232094/-
Building
7. General Store
320.60
1983-85
218714/-
8.Admin.Block
382.65
1983-85
744373/-
78.00
1983-85
68503/-
10.Electric Room
30.00
1983-85
28450/-
1991.00
1983-85
1445050/-
28
Good
1991.00
1987-88
2195756/-
1991.00
1988-89
2950728/-
1991.00
2001-02
5929033/-
406.70
2001-02
2188488/-
CHIEF ENGINEER
SDE(CIVIL)
29
30
AREA
IN
ACRS
PRODUCTION
LAKH QTLS.
YIELD
PER
ACRE
IN
QTLS
CANE
CRUSHED
IN LAC
QTLS.
DRAWL/ACRS
IN QTLS.
1999-2000
20010
32.00
160
19.35
97
2000-2001
23806
43.00
180
29.76
125
2001-2002
28500
51.40
180
29.09
102
2002-2003
26986
36.00
134
22.89
85
2003-2004
18250
32.00
175
22.18
122
2004-2005
14101
25.40
180
16.57
118
2005-2006
15500
27.00
174
19.03
123
2006-07
19144
31.70
165
26.61
138
2007-08
18737
29.00
155
25.11
133
2008-09
10007
16.00
160
10.80
107
2009-10
5022
9.00
180
6.03
119
2010-11
8840
16.00
181
11.75
132
2011-12
14735
25.00
170
20.95
2012-13
17360
23.50
135
19.35
2013-14
13600
25.00
185
19.20
31
32