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Table of Contents
Safety and Warning information :
Description
1. Technical Specifications
2. Identification Data
3. Location of Parts
6. Speedometer Details
7. Control Switches
8. Removal & Fitment of Side Covers
9. Removal & Fitment Seat
10. Battery / Tool kit
9
11
13
14
15
16
Notice:
20
21
22
23
27
32
33
Technical Specifications
Engine
Front Brake
Rear Brake
Bore x Stroke
: 54.0 mm x 58.8 mm
Eng. Displacement
: 134.66 cc
Full
: 8.0 liters
Compression Ratio
: 9.8:1
Reserve
: 2.5 liters
Idling Speed
: 1400 RPM
Usable
: 1.6 liters
Dimensions
Length
: 1995 mm
Ignition System
Width
: CHAMPION, PRZ9HC
& BOSCH UR4AC
Height
: 1045 mm
Wheel base
: 1325 mm
: 0.6~0.7 mm
Ground clearance
: 170 mm
Lubrication
Transmission
: 5 speed constant
mesh.
765 mm
Technical Specifications
Tyre Size
Front
Rear
: 2.75 X 17, 41 P
: 100/90 X 17, 55 P
: 1.75 kg/cm2
: 2.00 kg/cm2
: 2.25 kg/cm2
Electrical System
Head Lamp
Pilot lamp
Neutral
Reserve Indicator
Tail / Stop Lamp
Turn Signal Indicator
Side indicator Lamp
Hi Beam Indi. Lamp
Speedometer Lamp
Fuel Gauge
Horn
Battery
:
:
:
:
:
:
:
:
:
:
:
:
:
12 Volts DC
35/35W
5W (2 nos.)
LED
LED
LED
LED
(inside cluster)
LED
LED
LED
LED bar display
12V DC 2A
12V 5Ah MF
: 5W
: 122 kg.
: 252 kg.
Max. Speed
Note :
All dimensions are under UNLADEN condition.
Above information is subject to change without
any notice.
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Location of Parts
Speedometer
Grab Handle
Clutch Lever
LED Tail
Lamp
Front Fork
Pillion
Foot Rest
Disc Brake
Gear Change
Lever
Side
Stand
Centre Stand
Fuel Tank
Cap
OFF
FUEL
RES
ON
Fuel Tank Cap
Fuel Tap
Speedometer Details
4
5
6
8
9
10
11
7.
Control Switches
D
A
B
C
C. Horn Button : (
sounding horn.
: Low beam
Control Switches
E
F
10
C
Bracket
11
Rubber
Grommet
Bracket
12
13
6
4
5
7
Fig. A
Fig. B
Fig. C
13
BATTERY
TOOL KIT
Battery
14
15
gear.
Moving Off :
16
Braking :
5
4
3
2
N
1
Gear Shifting
Pattern
Gear Shifting Lever
Recommended Speed for Shifting Down
From 5th to 4th Gear
rd
35 km/h
rd
nd
25 km/h
nd
st
15 km/h
From 4 to 3 Gear
From 3 to 2 Gear
From 2
45 km/h
th
to 1 Gear
17
Running IN
Kms
1st
2nd
3rd
4th
5th
0 - 1000
1000 - 2000
14
19
22
31
31
43
38
52
45
62
18
Fuel
Air filter
Clean air
periodically.
filter
element
Engine oil
Brakes
Clutch
Tyre
Pressure.
tyre pressure.
19
20
Engine Oil
Recommended Engine Oil:
A : Oil Filler
Cap
B : Oil Level
Gauge
C
B
Model
Recommended Grade
Engine oil
Pulsar
135 LS
Bajaj DTS-i
10000
21
Wheels - Tyre
Tyre Pressure :
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.
Front
Pulsar 135 LS Rear (Solo)
1.75 kg/cm2
2.00 kg/cm2
Front Wheel
22
Max
Min
Min. Level
Battery
23
CAUTION :
While disconnecting always disconnect
negative (-ve) cable first.
While refitting always connect positive
(+ve) cable first.
24
Std. Chain
slackness : 25~35 mm
0.6 to
0.7 mm
25
Drive
Chain
Cleaning
Drive
Chain
Lubrication
Method of O-ring Chain Lubrication :
Place the bike on centre stand.
Clean the chain by using lint free cloth (If
excessive mud / slush found approach Bajaj
Service Center for proper cleaning)
Shake the can vigorously by holding
vertically upright till the noise of steel ball
inside heard uniformly.
Hold spray can at the back of rear sprocket
with extension tube nose at 5~10 cm.
Rotate the wheel in reverse direction &
spray the lube on middle portion of the
chain up to full length of the chain.
26
1.
RECOMMENDED FREQUENCY
Servicing
1st
2nd
Kms
500
~
750
Servicing
3rd
4th
5th
6th
7th
2.
C, A
C, A
C, A C, A C, A C, A C, A C, A
3.
C, A
C, A
C, A C, A C, A C, A C, A C, A
4.
C, A
Top-up
Top-up
Top-up
5.
CL
CL
CL
CL
CL
6.
7.
CL
CL
CL,A
CL,A
8.
9.
Spark plug
CL,A CL,A
R
CL
CL
R
CL, R
Subsequent
CL
CL
CL
CL
CL,A
CL,A
CL,A
15. Carburettor
CL
27
CL
CL
CL
CL
CL
Replace at every 15000kms
RECOMMENDED FREQUENCY
Servicing
1st
2nd
Kms
500
~
750
3rd
4th
6th
CL
C,R
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,R
CL
5th
C,T
C,R
C,A
Subsequent
CL
C,R
C,R
C,R
C,R
C,R
C,A
C
CL
7th
C,A
C,A
C,A
C,A
C,A
C,A
C
C,T
C,T
C,T
C,T
C,T
C,T
C,A
C,A
C,A
C,A
C,A
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,R
C,R
C,R
C,R
C,R
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
28
RECOMMENDED FREQUENCY
Servicing
Kms
1st
500
~
750
3rd
5th
6th
2nd
4th
7th
4500 9500 14500 19500 24500 29500
~
~
~
~
~
~
5000 10000 15000 20000 25000 30000
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,R
CL
CL
C,R
CL
CL
C,R
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
Subsequent
CL
CL
If required
C,A
C,A
C,L
C,L
C,A
C,A
C,A
C,A
C,A
C,A
C,L
C,L
C,L
C,L
C,L
C,L
C,L
C,R
C,R
29
C,R
C,R
C,R
RECOMMENDED FREQUENCY
Servicing
Kms
C,T
C,R
1st
500
~
750
C,T
3rd
5th
6th
2nd
4th
7th
4500 9500 14500 19500 24500 29500
~
~
~
~
~
~
5000 10000 15000 20000 25000 30000
C,T
Subsequent
C,T
C,T
C,T
C,T
C,T
C,R
C,R
C,R
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,CL
C,CL
C,CL,L
C,CL,L
C,CL,L
C,R
C,R
C,R
C,A
C,A
L
C
C,A
C,A
C,A
C,A
C,CL,L
C,R
C,A
C,A
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
30
RECOMMENDED FREQUENCY
Servicing
1st
Kms
500
~
750
C,T
C,T
C,T
C,T
C,T
C,T
C,T
3rd
5th
6th
2nd
4th
7th
4500 9500 14500 19500 24500 29500
~
~
~
~
~
~
5000 10000 15000 20000 25000 30000
C,L
C,A
C,L
L
C,L
L
C,A
C,A
C,A
L
C,L
R
C,A
L
R
C,A
Subsequent
C,A
C,A
C,CL,L,R
C,CL,L,R
C,CL,L,R
C,CL,L,R
C,R
C,R
C,R
C,R
C,CL
C,T
C,T
C,T
C,T
C,T
C,T
C,T
* It is strongly recommended to use only Bajaj DTS-i 10000 Genuine engine oil. In case any other engine oil of
same specifications is used, the frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms.
** As applicable to model
*** More frequent cleaning may be required when driving in dusty condition.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
31
Warranty Certificate
FRAME NO.
ENGINE NO.
Registration No.
:
Contact No.:
Address
:
Contact No.:
SAP Code
32
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Part B:
No claim for exchange or repair can be considered
unless the customer :
a. Ensures that immediately upon detection of the
defect, he approaches any nearest Authorised Bajaj
Vehicle Dealers & Recommended Authorised Service
Centers with the concerned vehicle and enables him
33
Part C :
Further this warranty is NOT applicable to :
1. Normal maintenance operations like brake & clutch
adjustments, cleaning of fuel system, engine tune-up
or such other adjustments.
2. Parts subjected to normal wear & tear like Clutch
Plates, Brake Shoes, Chain, Sprockets, Fork Oil
Seal, Spark Plug, Control Cables, Brake Pads.
3. Replacement of electrical items like self-starts wear
and tear items (if fitted), bulbs & rubber components
like grommets, O rings, bellows as well as filters,
packings, gaskets, fasteners etc.
4. Painted parts. Only blistering or peeling off of paint
film are covered under warranty. Any defect arising
out of external damages or due to usage of
protective covers /additional protective coatings
adverse atmospheric condition etc. is not allow like
under warranty.
5. All consumables like Engine oil, Fork oil, Brake Oil,
Grease etc. are chargeable to customer.
6. Any defect arising due to above consumables not
changed as per scheduled or if used other than the
recommended one.
34
35
SR.NO.:
TYPE OF BATTERY :
DATE OF SALE :
TYPE OF VEHICLE :
REG. NO.:
FRAME NO.:
ENGINE NO.:
SERVICE RECORD
Sr.
No.
11
22
33
44
55
66
Date
Age
Mths.
Specific
Gravity
Voltage
Remarks
Dealers Stamp
& Signature
* Code
Note : Customer should insist that Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
Loose connection
Internal Short
Plate Shedding
Intercell Connection
Does not Hold Charge
Wrong Assembly
Wrong Application
Terminal Corroded
# Claim Accepted
Overcharge / Undercharge
Reverse Charge
High Specific Gravity Electrolyte
Electrolyte Contamination
Electrolyte Level not Maintained
Left Lying Idle
## Claim Rejected
Date ----------------------------------
Kms. ----------------------------------
Owner's Name
Frame No.
Engine No.
Warranty : Continued
Date of
Sale
:
Date of
Service :
Kms.
Run :
Servicing Dealer
* if applicable
ST
Warranty : Terminated
FREE
Servicing Dealer
Workshop Incharge
Owners Signature
Date ----------------------------------
Kms. ----------------------------------
This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chart)
IMPORTANT: Replace Engine oil (Qty 1000 ml.) Bajaj DTS-i 10000 oil for drain
interval of 10000 Kms Cost of Engine oil, consumables & Periodic Parts are
chargeable to Customer.
Owner's Name
Frame No.
Engine No.
Date of
Sale
:
Date of
Service :
Kms.
Run :
Servicing Dealer
* if applicable
ND
FREE
Servicing Dealer
Workshop Incharge
Owners Signature
Date ----------------------------------
Kms. ----------------------------------
This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chart)
IMPORTANT: Replace Engine oil (Qty 1000 ml.) Bajaj DTS-i 10000 oil for drain
interval of 10000 Kms Cost of Engine oil, consumables & Periodic Parts are
chargeable to Customer.
Owner's Name
Frame No.
Engine No.
Fork oil
Fork oil seal
Warranty : Terminated
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced
Servicing Dealer
* if applicable
Date of
Sale
:
Date of
Service :
Kms.
Run :
RD
Warranty : Continued
FREE
Servicing Dealer
Workshop Incharge
Owners Signature
DATE
----------------------------------KMS
----------------------------------JOB NO-----------------------
ST
PAID
ND
PAID
-------------------------------------------
-------------------------------------------
Frame No.:------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Kilometers :-----------------------------
-------------------------------------------
-------------------------------------------
-------------------------------------------
-------------------------------------------
IMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
IMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Fuel pipes
Spark Plug
Fork oil
Spark Plug
Fork oil
element*
Fuel pipes
* if applicable
* if applicable
* if applicable
DATE
----------------------------------KMS
----------------------------------JOB NO-----------------------
RD
PAID
TH
PAID
-------------------------------------------
-------------------------------------------
Frame No.:------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Kilometers :-----------------------------
-------------------------------------------
-------------------------------------------
-------------------------------------------
-------------------------------------------
IMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
IMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Brake fluid*
element*
Brake fluid*
Brake hose pipe*
Other parts as per PM schedule
* if applicable
* if applicable
Fuel pipes
Coolant*
Fork oil & oil seal
Master cylinder piston kit
Caliper piston seal kit
Engine foundation bush
* if applicable
Servicing
1st Paid
Kms
14500~15000
2nd Paid
3rd Paid
4th Paid
19500~20000
24500~25000
29500~30000
10
11
12
13
14
Replace fuel cock paper filter along with seal & in line paper
15
16
17
19
20
21
22
1st Paid
Servicing
Kms
14500~15000
2nd Paid
3rd Paid
4th Paid
19500~20000
24500~25000
29500~30000
23
24
25
26
27
28
29
30
31
32
33
34
35
Servicing
1st Paid
Kms
14500~15000
2nd Paid
3rd Paid
4th Paid
19500~20000
24500~25000
29500~30000
Check & adj. clutch, accelerator, brake free play**, steering play
38
39
40
41
42
General lubrication
44
Lubricate-Swing arm pivot pin / Brake cam** & pedal pivot pin
45
46
47
48
Check Battery voltage, route cables & fit terminal caps properly
49
1st Paid
Servicing
Kms
14500~15000
2nd Paid
3rd Paid
4th Paid
19500~20000
24500~25000
29500~30000
51
52
53
Start engine, check & adjust horn & all lights, auto choke**
52
53
54
56
Check & adjust gap between reed switch & TPS magnet.**
57
Check & Tighten St. Motor , St. Relay & H.T. coil connections.
58
59
60
61
Test ride the Vehicle & Clean vehicle at the time of delivery.
* It is strongly recommended to use only Bajaj DTS-i 10000 Genuine engine oil. In case any other engine oil of
same specifications is used, the frequency of Sr. No. 2, 3 & 4 will be every 5000 Kms.
Note : Above jobs are applicable as per Periodic Maintenance Schedule.
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle
remains off road for a longer duration (more
than 15 days**). The correct and careful nonuse maintenance carried out before storing
the vehicle will prevent the vehicle from
rusting and from such other non-operational
damages like fire hazards.
Clean the entire vehicle thoroughly.
Empty the fuel from the fuel tank and
carburettor float bowl (if fuel is left in for a
longer time, the fuel will break and gummy
substance could clog the carburettor).
Remove spark plug & put several drops of
2T oil into the cylinder. Kick engine over
slowly a few times to coat cylinder wall
with oil & install back spark plug.
Set the vehicle on a box or a stand so that
both wheels are raised off the ground.
Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
Fill 10% excess air pressure in both
wheels.
Do not apply oil on front brake disc, to
prevent rusting. If the front brake disc rusts
during storage, do not attempt to clean it
with soap water. The rust will go off
automatically during first few application of
brake.
** For Battery :
a. Remove battery and keep it on wooden
plank, in properly ventilated area.
b. Before taking the vehicle for use.
Get the battery recharged from the
Authorised Service Center / Battery Dealer.
Apply petroleum jelly on terminals.
(applicable to certain models).
Preparation for regular use after storage :
Clean the vehicle
Make sure the spark plug is tight.
Fill the fuel tank with fuel.
Change the engine oil.
Check all the points listed in the Daily
Safety Checks section.
Check and inflate tyres to proper tyre
pressure.