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In 1904, Oscar Kjellberg, a Swedish

engineer, was working on ships and


boilers in Gothenburg, Sweden. He was
not satisfied with the quality of repair
jobs. His quest for a better technology
led to the invention of the world's first
covered electrode. And thus, Elektriska
Svetsnings Aktie Bolaget (ESAB) was
born. Today, ESAB leads the world in
providing welding and cutting solutions.
At ESAB, every problem is an
opportunity, every sale start of an
enduring relationship. From supplying
welding equipment to consumables,
cutting machines to working
environment products, ESAB, today has
established itself as one of the leading
suppliers of welding, cutting and working
environment solutions in the country.
ESAB products are now an integral
part of industries like Shipbuilding,
Petrochemical, Construction, Transport,
Offshore, Energy and Repair and
Maintenance.
The ESAB group belongs to the world
renowned Charter Plc. Group, UK, and
employs around 8000 people of which
more than 600 are engaged in research
and development at centres in Sweden,
Holland, UK, Germany, USA, Brazil and
India.
In India, ESAB was formally
incorporated on 10th November 1987,
and it has expanded through a number of
acquisitions. The organisation operates
five manufacturing facilities backed by
world-class R&D.
All the manufacturing units of Esab India
Limited, are ISO 9000 and 14000
certified - the only company in India, in
the welding field to receive such an
honour.

Welding
Consumables

A CENTURY OF ESAB INNOVATIONS

2001 First Modular Platform for Welding Equipments


2002 Copper Fee Wire - Aristorod
2005 The Q Set Function

Welding
Consumables

Index

Welding Consumables
Carbon Steel Electrodes
ESAB Ferrospeed
ESAB Ferroarc
ESAB Ferrospeed plus
ESAB Vortic
ESAB 28
ESAB Vordian
ESAB 46
ESAB Vortex - 1
ESAB Ferroweld 1
ESAB 56
ESAB Ferroweld 2
ESAB 36 H
OK 48.20
ESAB 36 H (Spl)
OK 48.20 (Spl)
ESAB 36 H Spl (M)
Gas Welding Fluxes
Gas Welding Fluxes
Pipe Welding Electrodes
Pipeweld 6010 R
Pipeweld 6010 Plus
OK 22.46 P
OK 22.47 P
OK 28.47 P
Pipeweld 6011
Low Alloy Electrodes
OK 48.08
Ok 73.08
OK 74.46
ESAB 8018 B2
OK 76.18 M
OK 76.18 G
OK 76.28
OK 76.28 M
ESAB KV 4
ESAB KV 7
ESAB KV 7M
OK 73.68
OK 73.68 M
ESAB 8016 C2
OK 74.78

OK 74.86
ESAB 8018 - D3
ESAB 98
ESAB 98 G
ESAB 118
ESAB 120
ESAB 130
ESAB Ferroweld W
ESAB Ferroweld W2
Stainless Steel Electrodes
OK 61.50
OK 61.30
ESAB 304 B
ESAB 304 B (N)
OK 61.80
ESAB RSSC (M)
ESAB 308 H
OK 63.50
OK 63.30
OK 63.35
ESAB 316 KCR
OK 63.80
ESAB 317 LN
OK 67.67
ESAB 309
OK 67.60
ESAB 309 LC
OK 67.70
ESAB 309 Mo
ESAB 309 LMO
OK 67.68
ESAB 309 Cb
OK 67.13
Ok 67.45
ESAB RSW
OK 67.50
OK 68.55
OK 68.10
OK 68.00
ESAB RSQ
ESAB 430
ESAB Armoid 1
ESAB Chromweld G
ESAB Chromweld G (Spl)

GTAW Consumables
OK Tigrod SG
OK Tigrod S2
OK Tigrod S2 (Spl)
OK Tigrod 12.64
OK Tigrod 13.09
OK Tigrod 13.16
OK Tigrod 13.17
OK Tigrod 13.23
OK Tigrod 13.28
OK Tigrod 13.32
OK Tigrod 13.37
OK Tigrod 13.38
OK Tigrod 16.10
OK Tigrod 16.30
OK Tigrod 16.35
OK Tigrod 16.53
OK Tigrod 16.54
OK Tigrod 16.13
OK Tigrod 16.95
OK Tigrod 1070
OK Tigrod 1100
OK Tigrod 1450
OK Tigrod 4043
OK Tigrod 4047
OK Tigrod 5087
OK Tigrod 5183
OK Tigrod 5356
OK Tigrod 5554
OK Tigrod 5556
OK Tigrod 5754
GMAW Consumables
ESAB MW1
OK AristoRod 12.50
Ok Autrod 13.14
OK AristoRod 13.09
OK AristoRod 13.26
OK Autrod 13.16
OK Autrod 13.17
OK Autrod 13.28
OK AristoRod 13.29
OK AristoRod 13.13
OK AristoRod 13.31
OK Autrod 16.10

OK Autrod 16.11
OK Autrod 16.30
OK Autrod 16.53
OK Autrod 16.75
OK Autrod 16.13
OK Autrod 16.33
OK Autrod 16.43
OK Autrod 16.95
OK Autrod 18.01
OK Autrod 1100
OK Autrod 4043
OK Autrod 5356
OK Autrod 5183
OK Autrod 5556
OK Autrod 19.12
OK Autrod 19.30
OK Autrod 19.40
FCAW Consumables
Dual Shield 7100 LH
OK Tubrod 15.00 A
OK Tubrod 15.14A
Dual Shield 7100 Ultra
Dual Shield 8100 W
Dual Shield 7000 A1
Dual Shield 8000 B2
OK Tubrod 15.22
Dual Shield 9000 B3
Dual Shield II 81 K2
Dual Shield T 115
Dual Shield T 110
Dual Shield II 70 Ultra
Dual Shield II 101 TC
Dual Shield B9
Dual Shield T 5
OK Tubrod 15.24
OK Tubrod 15.27
OK Tubrod 14.30 A
Shield-Bright 308 L
Shield-Bright 316 L
Shield-Bright 317 L
Shield-Bright 309 L
Shield-Bright 309 LMo
Shield-Bright 347

Shield-Bright 308 H
Shield-Bright 410
Shield-Bright 2209
Shield-Bright 312
Shield-Bright 410 Ni Mo
Shield-Bright 308 L Xtra
Shield-Bright 309 L Xtra
Shield-Bright 309 LMo Xtra
Shield-Bright 316 L Xtra
Shield-Bright 347 Xta
Coreshield II
Coreshield 8 Ni 1
Coreweld 70
Coreweld Ultra
Coreweld III Ultra
Arcaloy T - 409 Ti
SAW Wires
OK Autrod 12.08 L
OK Autrod 12.22 L
OK Autrod 12.40 L
OK Autrod 12.24 L
OK Autrod 12.33 L
OK Autrod 12.34 L
OK Autrod 13.09 L
OK Autrod 13.12 L
OK Autrod 13.22 L
OK Autrod 13.43
OK Autrod 16.10
OK Autrod 16.30
OK Autrod 16.53
OK Autrod 16.11
OK Autrod 16.13
ESAB A 1O K
ESAB SA1 3 K
SAW Wires
OK Flux 10.61 L
OK Flux 10.62
OK Flux 10.62 L
OK Flux 10.71
OK Flux 10.71 L
OK Flux 10.81 L
OK Flux 10.81 LM
OK Flux 10.81 LS
OK Flux 10.81 LS (FG)

OK Flux 10.92L
Strip Cladding Consumables
OK Band / Flux for Stainless Steel
Hard Surfacing Consumables
Wire & Flux Combinations
Consumables for 9% Ni Steels
LNG Tank Fabrication
General Information
Calculation of Electrode
Consumption
Storage & Handling
Data Sheets Pipewelding
Data Sheets GTAW/GMAW
Data Sheet FCAW
Flux Cored
Arc Welding
Data Sheet SAW
Quick Guide & General Information
Quick Guide & General Information
Consumables Guide for ASTM Steels
Consumables Guide for ASTM Steels

Welding Consumables
Welding
Consumables

ISO 9000 & ISO 14000

Carbon Steel Electrodes


Welding
Consumables

ESAB FERROSPEED
A rutile coated general-purpose electrode for
MMAW
Classification

AWS A5.1 : E 6012


IS 814 : ER 4124

DESCRIPTION
ESAB FERROSPEED is one of the most popular and
wellknown welding electrodes in India for decades. ESAB
FERROSPEED is a rutile-coated electrode for welding
general-purpose structures that are not subjected to
heavy dynamic loading, and is specially designed for
higher tolerance to less cleaned plates and poor joint
fit-ups. Unique balance of arc force and slag fluidity
makes the electrode easily manoeuvrable in all positions
and because of its versatility and economy, has found
wide acceptance for welding mild steel. The weld
provides good penetration and an easily detachable
slag. The electrode has high current carrying capacity
and produces relatively high strength weld metal.

TYPICAL APPLICATIONS
Chimney, machine building, repair-jobs, shaft reclamation,
ship building, steel furniture and frameworks, storage
tanks, bus and truck bodies, cement mills, rolling mills,
barge - building etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
P
Mn
S

0.085
0.20
0.02
0.40
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 27oC

420 N/mm2
490 N/mm2
23%
70J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
3.15
450
95-125
150
600
4.00
450
125-175
100
400
5.00
450
165-250
65
260

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

APPROVALS
BIS, BV, CIB, LRS. Gr.1, MMD, ABS, IRS, DNV
WELDING CURRENT : DC+, AC 70V

ESAB FERROARC
A rutile coated general-purpose electrode for
MMAW
Classification

AWS A5.1 : E 6013


IS 814 : ER 4211X

DESCRIPTION
ESAB FERROARC is a medium coated general-purpose mild steel electrode, which operates on low OCV
(50 V) AC in all positions. ESAB FERROARC delivers
smooth and stable welding arc with low spatter and
smoke, excellent slag detachability and smooth weld
bead appearance. The weld deposit is of radiographic
quality.
APPROVALS
ABS Gr.2, BIS BV Gr.2, DNV Gr.2, IRS Gr.2, LRS Gr.2,
MMD, MN Dastur, RDSO E1, CIB, TEIL
WELDING CURRENT: DC+, AC 50V

TYPICAL APPLICATIONS
Ideally suited for structural welding, welding of pipe
sockets, general welding fabrication, etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
P
Mn
S

0.08
0.25
0.02
0.40
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 0oC

410 N/mm2
490 N/mm2
26%
70J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
40-100
125
750
3.15
350
95-125
90
540
4.00

450

125-175

60

360

5.00

450

165-260

40

240

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

ESAB FERROSPEED PLUS

Classification

AWS A5.1 : E 6013


IS 814 : ER 4211X

DESCRIPTION
ESAB FERROSPEED PLUS is a medium-heavy coated mild steel welding electrode for all positions, having good mechanical properties and arc characteristics.
ESAB FERROSPEED PLUS operates on low open circuit voltage and its good running characteristics result in
excellent weld finish of radiographic quality. ESAB FERROSPEED PLUS is also known for its superior V-down
welding capabilities.
APPROVALS
ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, IRS Gr.2, LRS
Gr.2, MMD,PDIL, BHEL, TElL
WELDING CURRENT: DC+, AC 50V
TYPICAL APPLICATIONS

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Si
P
Mn
S

0.08
0.23
0.02
0.45
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 0oC

Welding
Consumables

A rutile coated general-purpose electrode for


MMAW

engineering job, pipe welding, sheet metal fabrication,


ship building, steel structures and frame works, truck
and bus bodies, tanks, boiler components etc.

440 N/mm2
500 N/mm2
26%
70J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.5
350
40-105
190
760
3.15
350
85-135
140
560
3.15

450

85-120

140

560

4.00

350

120-175

85

340

4.00

450

120-160

85

340

5.00

450

160-240

55

220

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

ESAB FERROSPEED PLUS is recommended in


applications such as bogies and under-frame of
railway carriages and wagons, chimney, construction

A rutile coated general-purpose electrode for


MMAW

ons, boilers and pressure vessels, general engineering


constructions, pipe welding, sheet metal fabrications,
ship construction steel structure and frameworks, tanks
and coaches, trucks, bus frames and bodies, etc.

Classification

TYPICAL ALL WELDMETAL PROPERTIES

ESAB VORTIC

AWS AS.1 : E 6013


IS 814 : ER 4224X

DESCRIPTION
ESAB VORTIC is a medium coated general-purpose
mild steel electrode, especially designed for use in
vertical and over head positions. This is a rutile coated,
fast freezing slag type electrode with excellent slag
detachability even in deep grooves. ESAB VORTIC is
characterised by superior running characteristic and
exceptionally low spatter and finely rippled weld bead
deposit.
APPROVALS
ABS Gr.2, BV Gr.2, BIS, CIB, DNV Gr.2, IRS Gr.2, LRS
Gr.2, MMD, RDSO A1.
WELDING CURRENT: DC+, AC 5OV
TYPICAL APPLICATIONS
ESAB VORTIC is recommended for applications such as
bogies and under frames of railway carriages and wag-

Chemical
Composition (%)
C
Si
P
Mn
S

0.07
0.2
0.02
0.4
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 0oC

430 N/mm2
490 N/mm2
26%
65J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
40-100
185
740
3.15
450
100-125
125
500
4.00

450

135-175

90

360

5.00

450

150-260

60

240

6.30

450

195-360

35

140

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

Welding
Consumables

ESAB 28

welding of pipes, bridges, boilers and pressure vessels


storage tanks, etc.

A rutile coated radiography quality electrode for


MMAW

TYPICAL ALL WELDMETAL PROPERTIES

Classification

AWS A5.1 : E 6013


IS 814 : ER 4212X

DESCRIPTION
ESAB 28 is a medium heavy rutile coated mild steel
electrode designed for welding of unalloyed structural
steels in all positions. The electrode gives smooth radiographic quality weld with low spatter and smoke. Bead
shape is uniform and finely rippled and slag is self removal type.
APPROVALS

C
Si
P
Mn
S

0.08
0.24
0.02
0.45
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at 0oC

430 N/mm2
500 N/mm2
26%
90J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50 350
60-85
190
760
3.15 350
85-120
120
480

ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2,
LRS Gr.2, MMD, NPC, PDIL.

3.15

450

85-120

120

480

4.00

350

120-175

75

300

WELDING CURRENT: DC (+), AC 50V

4.00

450

120-160

75

300

5.00

450

160-240

50

200

TYPICAL APPLICATIONS
It is recommended for welding structures of varying
thickness of MS plates in different type of joints and
welding ordinary grade ship steel as well as structural
steel of similar strength and composition. Suitable for

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

A rutile coated high productivity electrode for


MMAW

frame of railway carriages and wagons, bridges and


dam construction, cranes, machine building, plate and
sheet metal fabrication, ship construction, framework,
tankages, pipes, etc.

Classification

TYPICAL ALL WELDMETAL PROPERTIES

ESAB VORDIAN

AWS A5.1 : E 6013


IS 814 : ERR 4221X

DESCRIPTION
ESAB VORDIAN is an all position medium heavy rutile
coated mild steel welding electrode of outstanding quality permitting use of low open circuit voltages. Since it
can be touch welded, very little skill is required in obtaining quality welds. ESAB VORDIAN is extremely suitable for flat and horizontal-vertical position as well as for
vertical and overhead welding. Excellent welding performance and mechanical properties with radiographic
soundness is easily achievable. ESAB VORDIAN is also
suitable for pipe welding jobs.

Chemical
Composition (%)
C
Si
P
Mn
S

0.07
0.22
0.02
0.42
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at 0oC

410 N/mm2
490 N/mm2
26%
90J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
50-105
160
640
3.15
350
85-130
110
440

APPROVALS

3.15

450

85-130

110

440

ABSGr.2, BIS BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2,


LRS Gr.2, MMD, NPC, RDSO C2, BHEL.

4.00

450

130-180

75

300

5.00

450

160-240

50

200

WELDING CURRENT: DC(+), AC 50V


TYPICAL APPLICATIONS
ESAB VORDIAN is recommended for applications
such as boiler and pressure vessels, bogies and under
8

Chemical
Composition (%)

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

ESAB 46

Classification

AWS A5.1 : E 6013


IS 814 : ERR 4221X

DESCRIPTION
ESAB 46 is a heavy rutile coated electrode of excellent
performance characteristics for welding of mild steel,
structural steel, pressure vessels and of quality ship
plates. It has very good slag detachability and shiny
bead appearance. Provides welds of high radiographic
soundness.
APPROVALS
ABS Gr.2, BV Gr.2, CIB, DNV Gr.2, MMD, LRS Gr.2,
IRS Gr.2.

Chemical
Composition (%)
C
Si
P
Mn
S

0.07
0.22
0.02
0.5
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 0oC

440 N/mm2
520 N/mm2
26%
70J

Welding
Consumables

A rutile coated general-purpose electrode for


MMAW

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.5
350
55-105
150
600
3.15
450
95-130
110
440
4.00

450

140-190

75

280

5.00

450

160-250

40

160

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

ELDING CURRENT: DC+, AC 50V


TYPICAL APPLICATIONS
Boiler and pressure vessels, bogies and under frames
of carriages and wagons, cranes, shipbuilding, storage
tanks, bridges and dams, machine building, heavy
structural work, etc.

ESAB C23S
A rutile coated general-purpose electrode for MMAW
(High Recovery)
Classification

AWS A5.1 : E 7024


IS 814 : ERR 5234KX

TYPICAL APPLICATIONS
Welding of thick plate in shipbuilding, penstock fabrication, air-receivers, compressors, boilers, structural
works, heavy beams and girders etc. This electriode is
ideal where superior final bead finish coupled with good
radiographic and mechanical properties are required.
TYPICAL ALL WELDMETAL PROPERTIES

DESCRIPTION
ESAB C 23 S is a heavy coated rutile-iron powder
electrode having a deposition efficiency of 130-140% and
is specially designed for very fast welding of unalloyed
steels in downhand position and for standing fillets by
contact welding. It is also widely used in filling of butt
welds. ESAB C 23 S is less sensitive to plate surface
impurity and has excellent weld appearance with a selflifting slag at all speeds. Above all weld deposit is of
radiographic quality.
APPROVALS
BVGr.2, IRSGr2, MMD
WELDING CURRENT: DC+, AC 50V

Chemical
Composition (%)
C
Si
P
Mn
S

0.09
0.6
0.025
0.8
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at 0oC

480 N/mm2
550 N/mm2
23%
65J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
3.15
350
120-150
75
300
4.00
450
180-210
55
220
5.00

450

260-340

30

120

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

Welding
Consumables

ESAB FERROWELD 1
A basic coated low-hydrogen electrode for
MMAW
Classification

AWS A5.1 : E 7016


IS 814 : EB 5424H3X

ESAS FERROWELD 1 is a basic coated, hydrogen


controlled electrode for welding mild, medium carbon,
low alloy, medium tensile steels, free cutting and difficult
steels, and grey cast iron (non-machinable deposits) in
all positions, using AC or DC power sources for complete
absence of porosity and cracking. The composition of
the coating ensures high weld metal ductility, very low
hydrogen and absence of other non-metallic inclusions.
ESAB FERROWELD 1 allows touch welding and
deposits weld metal of highest radiographic soundness
(IIW Black) free from under-bead cracking and high notch
ductility at sub zero temperatures.
.
APPROVALS
ASS Gr.3H, BV Gr.3, 3YH, BIS, CIB, DNV Gr.3YH15,
IRS 3YH, LRS 3, 3Y, 3H, MMD
WELDING CURRENT : DC+, AC 70V

Chemical
Composition (%)
C
Si
P
Mn
S

0.07
0.55
0.02
1.3
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -29oC

440 N/mm2
540 N/mm2
30%
80J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
60-100
170
680
3.15
350
100-150
100
400
4.00

450

120-210

65

260

5.00

450

200-280

45

180

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

ESAB 56
A basic coated electrode for MMAW
AWS A5.1 : E 7016
IS 814 : EB 5424H2X

DESCRIPTION
ESAB 56 is a basic coated, hydrogen controlled allpurpose electrode that can be operated using both DC
and AC power sources in all positions. The fairly thin
coating provides good accessibility to the joint. ESAB
56 has very smooth running performance with low spatter, requiring minimum post weld cleaning on account of
its excellent de-slogging properties.
APPROVALS
DNV GR 3YH15, MMD, CIB
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
For welding heavy section of mild and medium tensile
steels that are subjected to dynamic loading. It is intended for welding carbon and C-Mn steels. It is also
suitable for depositing non-machinable weld on Cast
Iron, buffer layer for hard facing, etc.

10

Boiler and pressure vessels, penstock, structure


and other components under restrained conditions
and dynamic loading, ship building, steel of doubtful
composition, grey cast iron, buffer layer prior to hard
facing etc.
TYPICAL ALL WELDMETAL PROPERTIES

DESCRIPTION

Classification

TYPICAL APPLICATIONS

Chemical
Composition (%)
C
Si
P
Mn
S

0.06
0.45
0.025
1.2
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at 0oC

450 N/mm2
550 N/mm2
29%
110J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
50-100
135
540
3.15
450
85-120
95
380
4.00

450

100-170

60

240

5.00

450

180-250

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electriode is also available in moisture resistant
vacuum packed cartons, which can be used without redrying.

ESAB FERROWELD 2
Classification

AWS A5.1: E 7018


IS 814 : EB 5424H3JX

Boiler and pressure vessels, penstock, structural and


other components under restrained conditions and dynamic loading, ship building, steel of doubtful composition, grey cast iron, buffer layer prior to hard facing etc.
TYPICAL ALL WELDMETAL PROPERTIES

DESCRIPTION
ESAB FERROWElD 2 is a basic coated, hydrogen
controlled iron powder (high metal recovery of minimum
110%) electrode for welding mild, medium carbon, low
alloy, medium tensile steels, free cutting and difficult to
weld steels, grey cast iron (non-machinable deposits)
in all positions using AC or DC power sources. The
addition of iron powder permits higher currents to be
used and results in improved arc characteristics. ESAB
FERROWElD 2 allow touch welding and deposit weld
metal of highest radiographic soundness free from
under-bead cracking and high notch ductility at sub zero
temperatures.

Chemical
Composition (%)
C
Si
P
Mn
S

0.07
0.55
0.02
1.3
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC

470 N/mm2
570 N/mm2
26%
75J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
140
560
3.15
450
110-140
90
360

APPROVALS

4.00

450

140-185

60

240

ABS 3H10 3Y, BIS BV 3YHH, CIB, DNV 3YH10, TElL,


IRS Gr.3YH, LRS Gr.3, 3Y 3H, MMD

5.00

450

160-275

40

160

WELDING CURRENT: DC+, AC 70V

ESAB 36 H
A basic coated electrode for MMAW
Classification

AWS A5.1: E 7018


IS 814 : EB 5426H3JX

DESCRIPTION
ESAB 36H is a heavy basic coated hydrogen controlled
iron powder electrode designed for welding in all
positions. It gives tough, crack resistant weld on mild
and low alloy steels. ESAB 36H deposits good X-ray
quality welds and is ideal for welding rigidly resistant
structures where stress cannot be avoided. ESAB 36H
is designed to provides high recovery (>115%) with a
thin easily detachable slag of excellent bead profile.
Further has an extremely smooth and stable arc with
good arc striking and re-striking characteristics even at
acv down to 60V.

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

TYPICAL APPLICATIONS
ESAB 36H is ideally suited for welding boiler quality and
pressure vessel steels and heavy structures as well as
pipes, tankages, etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
P
Mn
S

0.08
0.45
0.022
1.20
0.022

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC

470 N/mm2
540 N/mm2
28%
100J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
80-110
130
520
3.15

450

120-150

90

360

APPROVALS

4.00

450

150-190

60

240

ABS Gr.3H15, BIS, BV Gr.3YHH, CIB, DNV Gr.3YH15,


LRS Gr.3, 3Y, H, MMD, NPC, PDIL, TElL, IRS GR.3YH,
BHEL.

5.00

450

180-260

40

160

WELDING CURRENT: DC+, AC 70V

Welding
Consumables

A basic coated low-hydrogen electrode for MMAW

TYPICAL APPLICATIONS

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
The electrodes are also available in moisture resistant
vacuum packed cartons, which can be used without
redrying.

11

TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

OK 48.20
A basic coated low-hydrogen electrode for MMAW
Classification

AWS A5.1: E 7018


IS 814 : ES 5424H3JX

DESCRIPTION
OK 48.20 is a heavy basic coated, hydrogen controlled
iron powder (high metal recovery of approximately
117%) electrode with excellent running performance
and bead finish in flat and positional welding. It deposits
a tough and crack-resistant weld of high radiographic
quality.
APPROVALS
MMD
WELDING CURRENT: DC+, AC 70V
TYPICAL APPLICATIONS
Boiler and pressure vessels, penstock, structure
and other components under restrained conditions
and dynamic loading, ship building, steel of doubtful
composition, grey cast iron, buffer layer prior to hard
facing etc.

ESAB 36 H (SPL)
A basic coated electrode for MMAW
Classification

AWS A5.1: E 7018-1


IS 814 : EB 5626H3JX

DESCRIPTION
ESAB 36H (SPL) is a basic coated low hydrogen iron
powder electrode for low temperature applications. It is
an all position electrode for welding medium tensile and
fine grained carbon steels. ESAB 36H (SPL) deposits
weld metal of very low hydrogen content at a deposition
efficiency of 115%. The weld metal is of high radiographic
soundness, providing good mechanical properties and
excellent impact strength at -50C.
APPROVALS
MMD, NPC, DDIL, CIB, ABSGr, TEIL
WELDING CURRENT: DC+, AC 70V
TYPICAL APPLICATIONS
ESAB 36H (SPL) is ideal for welding of fine grained
carbon manganese steels and medium tensile steels
having UTS of 50-58 Kgf/mm2 and is recommended for
welding of pressure vessels, boilers, hortonspheres,

12

Chemical
Composition (%)
C
Si
P
Mn
S

0.06
0.50
0.018
1.15
0.018

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC

490 N/mm2
560 N/mm2
30%
100J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
140
560
3.15
450
100-150
95
360
4.00

450

130-190

65

260

5.00

450

180-260

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode are also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

mounded bullets, heavy fabrication work and for


pipelines subjected to low temperature.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
P
Mn
S

0.08
0.42
0.02
1.40
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -50oC

450 N/mm2
570 N/mm2
28%
75J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
80-110
140
560
3.15
450
120-150
90
360
4.00

450

150-190

60

240

5.00

450

180-260

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode are also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

OK 48.20 (SPL)
Classification

AWS A5.1: E 7018

DESCRIPTION
OK 48.20 (SPL) is a heavy basic coated, hydrogen all
position electrode for welding medium tensile & fine
grained carbon steels. The electrode gives an extremely
smooth arc, least spatter with good slag detachability.
The weldmetal is of highest radiographic soundness
with good mechanical properties and excellent impact
strength. The electrode gives deposition efficiency of
approx. 115%.
TYPICAL APPLICATIONS
OK 48.20 (Spl) is especially designed for welding of
C-Mn steels such as ASTM A 106 Gr B, pipelines, etc.
used for sour gas service.
WELDING CURRENT: DC+, AC 70V

Chemical
Composition (%)
C
Si
P
Mn
S

0.06
0.50
0.010
1.15
0.018

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC

510 N/mm2
590 N/mm2
26%
120J

Welding
Consumables

A basic coated low-hydrogen electrode for MMAW

TYPICAL ALL WELDMETAL PROPERTIES

PASSES CORROSION TEST AS PER NACE


STANDARD TM-01-077 and TM-02-84 (of NACE MR
0175 specification).
Guaranteed Strees Value after SSCC Test: 357 Mpa
Hardness of the weldmetal: 22 RC max
CURRENT RANGE & PACKING DATA
Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
130
520
3.15
450
100-150
90
360
4.00

450

140-200

60

240

5.00

450

190-270

40

160

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a carboard box.

ESAB 36 H (SPL) M
A basic coated moisture resistant electrode for
MMAW
Classification

AWS A5.1: E 7018-1


IS 814 : EB 5626H3JX

DESCRIPTION
ESAB 36H (SPL) M is a heavy basic coated extra low
hydrogen, iron power, moisture resistant electrode
designed for welding in all positions. It gives tough,
crack resistant weld on mild and low steels. ESAB 36 H
(Spl) M deposits good X-ray quality welds and is ideal for
welding rigidly restrained structures where stress cannot
be avoided. ESAB 36H (Spl) M is designed to provide
high recovery (>115%) with a thin easily detachable slag
of excellent bead profile. Further, it has an extremely
smooth and stable arc with good arc striking and restriking characteristics even at OCV down to 70V.
TYPICAL APPLICATIONS
ESAB 36H (Spl) M is designed for welding C-Mn steels
used in boilers, pressure vessels, spheres, storage
tanks and piping used for sour gas service.

WELDING CURRENT: DC(+), AC (70V)


TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
P
Mn
S

0.06
0.30
0.008
1.2
0.01

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -46oC

440 N/mm2
540 N/mm2
34%
150J

PASSES CORROSION TEST AS PER NACE


STANDARD TM-01-77 and TM-02-84 (of NACE MR
0175 specification).
Guaranteed Stress Value after SSCC Test: 357 MPa
Hardness of the weldmetal: 22 RC max
CURRENT RANGE & PACKING DATA
Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
80-110
140
560
3.15
450
120-150
90
360
4.00

450

150-190

60

240

5.00

450

180-260

40

160

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a cardboard box.

13

Welding
Consumables

ESAB VORTEX -1
Heavy Coated Rutile Type
Classification

AWS A5.1 : E6013

DESCRIPTION
ESAB Vortex-1 is a heavy coated rutile type electrode
with excellent slag detachability even in deep grooves.
Has superior bead finish and low spatter. Suitable for
low alloy and medium tensile steels, high radiographic
quality.
APPROVALS : BIS, ABS, MMD Gr3
TYPICAL APPLICATIONS
Boilers and pressure vessels, shipbuilding and heavy
structurals.
WELDING CURRENT: DC+

14

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
Ni
S
P

0.05
0.50
0.23
0.4
0.020
0.020

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -20oC

400 N/mm2
510 N/mm2
26%
65J

CURRENT RANGE & PACKING DATA


Size

Length

No. of Electrodes in a
Cardboard
PCS
box
600
1
400
1

(mm)

(mm)

2.50
3.15

350
450

4.00

450

240

5.00

450

140

PACKING: Electrodes are packed in cartons and four of


these cartons are shrink wrapped in a carboard box.

Gas Welding Fluxes


REMOVAL OF FLUX RESIDUE:

Gas Welding Fluxes


ESAB welding and brazing fluxes are well known and
are designed to obtain consistent and sound joints
between steel, copper, brass, bronze and aluminium.
Some of the common applications are found in manufacturing and repair of automobiles, refrigeration and air
conditioning, tool manufacturing and other industries.
ESAB WELDING AND BRAZING FLUXES
Flux
ESAB Castox

Cast Iron
Welding Cast Irons by fusion welding
technique.

ESAB Brazotectic Fusion welding of brass, brazing copper


to steel sheets and tubes with Sillicon
Bronze rods. Welding copper alloys
with Nickel Bronze and other Bronze
rods. However not suitable for braze welding cast iron or brazing stellite for
tipping of tools.
ESAB Bronzotectic

Braze welding cast or mallesable iron


and building up worn bearing surfaces
with Manganese Bronze rods and
Nickel Bronze rods.

ESAB Alotectic

Welding
alloys

and

Copper and Brass:- Wash in boiling water followed


by brushing. Where possible a 2% solution of nitric or
sulphuric acid is prefered to help in tifting the glassy
deposit, followed by a hot water wash.
Cast Iron:- Residues may be removed easily by a
chipping hammer or wire brush.

Application

Alumium

Aluminium and Aluminium alloys: Immediately


after welding wash the joints in warm water and brush
vigourously. When conditions allow, follow up by a rapid
dip in a 5% solution of nitric acid; wash again, using hot
water to assist drying.

Welding
Consumables

DESCRIPTION

Rupatam A:- Can be easily removed by soaking brazed


components in hot water followed by wire brushing. In
difficult situations, the work piece should be immersed
in 5% to 10% sulphuric acid solution for a period of 2
to 5 minutes, followed by hot water rinsing and wire
brushing.
PACKING: ESAB Welding and Brazing Fluxes are
packed in plastic containers and then in cardboard box
totalling 25kg Net of 500g each.

Aluminium

AWS A5.31 FBI-A


ESAB Rupatam A

For Silver Brazing

AWS A5.31 FB3-F


ESAB Albratectic

Brazing Aluminium and Aluminium alloys

AWS A5.31 FBI -A

containing 2% Magnesium

15

Pipe Welding Electrodes


Welding
Consumables

PIPEWELD 6010R
Cellulose coated electrode for Pipe Welding
Classification

AWS A5.1 : E6010


IS 814: EC 4410 X

DESCRIPTION
PIPEWElD 6010R is high cellulose coated electrode
for welding of pipes. The electrode is designed to
provide deep and complete penetration and the weld
bead obtained is smooth with a thin, fast freezing easily
removable slag, giving x-ray quality weld metal.
APPROVALS: PDll, TElL, NPC.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
P
Si
S

0.10
0.50
0.02
0.25
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -29oC

420 N/mm2
500 N/mm2
27%
50J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
50-80
200
800
3.15
350
90-130
130
520
4.00

350

110-160

80

320

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
Also available in 10kg sheet metal cans.

PIPEWElD 6010R is designed for site welding of


carbon steel pipes and pipelines in all positions using
conventional techniques particularly for root run. It can
be used where stringent NDT requirement and testing
codes are involved.

Pipeweld 6010 Plus


Cellulose coated electrode for Pipe Welding
Classification : AWS A5.1 : E6010
DESCRIPTION
Cellulosic - coated electrode designed for welding of
pipes and pipelines in all positions using conventional
and stovepipe techniques with AC or DC.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Si
Mn
P
S

0.09
0.2
0.35
0.02
0.02

Mechanical Properties
YS
UTS
EL (L=5d)
Impact (CVN) at -29oC

410 N/mm2
495 N/mm2
26%
40J

CURRENT RANGE

APPROVALS: ABS Gr3, LR Gr3.

Size
(mm)

Length
(mm)

Current Range
(Amps)

WELDING CURRENT: AC, DC +

2.50
3.15

350
350

50-70
65-120

4.00

350

90-180

5.00

350

150-240

PACKING: Available in 20Kg sheet metal cans.

16

OK 22.46 P
DESCRIPTION
Cellulosic - coated electrode designed for sitewelding of
pipe and pipelines API 5L X52 and X56 in all positions
using conventional stovepipe techniques, DC only.
APPROVALS: BV Gr 3, 3Y; LR Gr 3, 3Y.
WELDING CURRENT: DC +

Chemical
Composition (%)
C
Si
Mn
P
S
Ni
Mo

0.105
0.14
0.45
0.03
0.03
0.425
0.30

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -20oC

476 N/mm2
544 N/mm2
24%
60J

Welding
Consumables

Classification Electrode AWS A5.5 : E7010-G

TYPICAL ALL WELDMETAL PROPERTIES

CURRENT RANGE
Size
(mm)

Length
(mm)

Current Range
(Amps)

3.20

350

65-120

4.00

350

90-180

5.00

350

150-240

PACKING: Available in 20Kg sheet metal cans.

OK 22.47 P
Classification Electrode AWS A5.5 : E8010-G
DESCRIPTION
Cellulosic-coated electrode designed for sitewelding of
pipe and pipelines API 5L X60 and X70 in all positions
using conventioneal stovepipe techniques, DC only.
APPROVALS: LR Gr 3, 3Y.
WELDING CURRENT: DC +

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V

0.085
0.175
0.055
0.03
0.03
0.05
0.75
0.375
0.05

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC

513 N/mm2
600 N/mm2
24%
70J

CURRENT RANGE
Size
(mm)

Length
(mm)

Current Range
(Amps)

3.20

350

65-120

4.00

350

90-180

5.00

350

150-240

PACKING: Available in 20Kg sheet metal cans.

17

CURRENT RANGE

Welding
Consumables

OK 22.48 P
Classification Electrode AWS A5.5 : E9010-G
DESCRIPTION
Cellulosic-coated electrode designed for sitewelding of
pipe and pipelines.

Size
(mm)

Length
(mm)

Current Range
(Amps)

3.20

350

65-120

4.00

350

90-180

5.00

350

150-240

PACKING: Available in 20Kg sheet metal cans.

WELDING CURRENT: DC +
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.11
0.175
0.95
0.03
0.03
0.05
0.795
0.45
0.05
0.05
0.3

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -20oC

560 N/mm2
700 N/mm2
22%
60J

PIPEWELD 6011
Cellulose coated electrode for Pipe Welding
Classification

AWS A5.1 : E6011


IS 814: EC 4316X

DESCRIPTION
PIPEWELD 6011 is a high cellulose coated, potassium
base electrode for pipe welding in DC (+) as well as
AC operation. The electrode gives complete penetration
and weld bead is smooth. Weld joint is of x-ray quality.
The immense welder appeal stems from the fact that
weld puddle is easily controllable, with a slag system
that is fast freezing, thin and easily removable resulting
in excellent bead profiles and ease of operation.
WELDING CURRENT: DC +, AC
TYPICAL APPLICATIONS
PIPEWELD 6011 is designed for site welding of pipes
and pipelines in all positions using Stove Pipe and conventional techniques particularly for root bead. It can
be used where stringent NDT requirement and testing
codes are involved.

18

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si

0.10
0.55
0.25

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -29oC

400 N/mm2
480 N/mm2
27%
50J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
50-80
160
640
3.15
350
90-130
110
440
4.00

350

110-160

70

280

5.00

350

130-180

50

200

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
Also available in 10 kg sheet metal cans.

Low Alloy Electrodes


TYPICAL ALL WELDMETAL PROPERTIES

OK 48.08
Classification

AWS A5.5: E 7018-G


IS1395: E49B-G126Fe

DESCRIPTION
OK 48.08 is a basic coated Ni alloyed low hydrogen electrode for low temperature applications down to - 51C. It
is an all position electrode for welding medium tensile &
fine grained carbon steels with AC and DC power supply. The electrode gives an extremely smooth arc, least
spatter with good slag detachability. Weld metal is of
highest radiographic soundness with good mechanical
properties and excellent impact strength. The electrode
gives deposition efficiency of approx. 115%.
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
OK 48.08 is especially designed for the welding of low
alloy steels such as steels containing up to 1% Nickel
and also for structures to withstand low temperatures.

C
Mn
S
Si
Ni
P
Cr

0.06
1.25
0.015
0.2
1.00
0.02
0.03

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC

430 N/mm2
520 N/mm2
28%
125J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
75-110
130
520
3.15
450
105-150
90
350
4.00

450

140-200

60

240

5.00

450

190-270

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

TYPICAL ALL WELDMETAL PROPERTIES

OK 73.08
A low alloy, low hydrogen electrode for MMAW
Classification

Chemical
Composition (%)

Welding
Consumables

A low alloy, low hydrogen electrode for MMAW

AWS A5.5: E 8018 G


IS: 1395:E55B-G1Ni26

DESCRIPTION
OK 73.08 is a Ni-Cu co alloyed low hydrogen basic
coated electrode which deposits a weld metal with good
corrosion resistance to sea water and flue gases, for
the welding of weather proof steel and for ships hull
structural steel. The weld metal has excellent mechanical
properties and good low temperature toughness.
Approval:- DNA(IN), RDSO E2
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
Designed for welding of weather proof steel, ships hull,
ice - breaker and similar applications.

Chemical
Composition (%)
C
Mn
S
Si
Ni
P
Cu

0.06
1.05
0.02
0.35
0.5
0.02
0.45

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 50oC

490 N/mm2
580 N/mm2
28%
50J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
75-110
130
520
3.15

450

105-150

90

360

4.00

450

140-200

60

240

5.00

450

190-270

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

19

TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

OK 74.46
A low alloy, low hydrogen electrode for MMAW
Classification

AWS A5.5: E7018-A 1


IS 1395: E49B-A 1-26Fe

DESCRIPTION
OK 74.46 is a low alloy, low hydrogen electrode depositing a ductile and creep-resistant 0.5% Mo steel deposit
for welding of Carbon-Molybdenum creep resistant pressure vessel steel. The specially designed slag system
allows excellent running in all positions with minimum
amount of spatter. OK 74.46 deposits a weld metal with
good crack and creep resistance to temperature upto
525C. The weld deposit is of radiographic quality.
APPROVALS: PDlL, IBR, NPC, TEIL.
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
OK 74.46 is especially designed for the welding of 0.5%
Mo and similar creep resistant steels. It is extensively
used in high temperature pipelines, boiler tubes and
plates where high creep resistance is a pre-requisite.

A basic AC/DC low alloy electrode for MMAW


AWS A5.5: E 8018-B2
IS 1395: E 55B-B226Fe
DESCRIPTION
OK 76.18 is a basic coated, hydrogen-controlled
electrode; iron powder type used for welding creep
resistant steels of 1.25% Chromium, 0.5% Molybdenum
type. The slag system design is such that the electrode
welds with a quite, stable arc and gives a minimum
amount of spatter and a weld bead that is smooth
and even. OK 76.18 welds without short-circuiting
and deposits a weldmetal resistant to both cracking
and porosity. Root runs can be made easily with the
electrode. The weldmetal is resistant to scaling upto
775C. The weld deposit is of radiographic quality.

0.06
0.75
0.45
0.55
0.018
0.020

Hot Tensile
Properties

YS 460 N/mm2
UTS 550 N/mm2
EL
28%

300oC 390 N/mm2


400oC 360 N/mm2
500oC 340 N/mm2

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
75-110
135
540
3.15
450
105-150
95
380
4.00

450

140-200

60

240

5.00

450

190-270

35

140

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
P
Mo
Cr
S

0.07
0.60
0.5
0.020
0.55
1.3
0.018

Mechanical
Properties
YS
UTS
EL

Hot Tensile
Properties

520 N/mm2 100oC 480 N/mm2


610 N/mm2 200oC 465 N/mm2
24%
300oC 450 N/mm2
400oC 420 N/mm2
500oC 360 N/mm2

* Annealed 2H at 700OC, furnace cooled.


CURRENT RANGE & PACKING DATA
Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
130
520

APPROVALS: PDlL, IBR, NPC, TEIL.

3.15

450

90-150

95

380

WELDING CURRENT: DC +, AC 70V

3.15
4.00

350
450

80 - 130
130-190

95
60

380
240

TYPICAL APPLICATIONS

4.00

350

110-170

60

240

5.00

450

150-260

35

140

OK 76.18 is specially used to the welding of 1.25 Cr


0.5 Mo and similar creep resistant steels which find extensive use in high temperature components of power
plants, boilers, oil-refineries, petrochemical plants etc.
Use for steels of the type ASTM A 182-F2, F11, F12;

20

C
Mn
Si
Mo
S
P

Mechanical
Properties

A387 -2, 12; A213-T2, T11, T12;A335-P2, P11, P12 and


German steels 13 Cr Mo 44,15 Cr Mo 5 etc.

OK 76.18
Classification

Chemical
Composition(%)

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

Classification

TYPICAL ALL WELDMETAL PROPERTIES

AWS A5.5: E 7018-B2L


IS 1395: E 49 BB 2 L 26 Fe

DESCRIPTION
OK 76.18 M is a basic coated, low carbon, hydrogen
controlled iron powder type electrode used for welding
creep resistant steels of 1.25% Chromium, 0.5%
Molybdenum type. The slag system design is such that
the electrode welds with a quite, stable arc and gives
a minimum amount of spatter and a weld bead that is
smooth and even. OK 76.18 M welds without shortcircuiting and deposits a weld metal resistant to both
cracking and porosity. Root runs can be made easily
with the electrode. The weldmetal is resistant to scaling
upto 575C and of radiographic quality.
WELDING CURRENT: DC (+), AC 50V
APPLICATION

Chemical
Composition (%)
C
Mn
Si
Mo
Cr
S
P

0.03
0.60
0.4
0.55
1.25
0.02
0.02

Mechanical Properties
YS
UTS
EL

450 N/mm2
540 N/mm2
24%

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
130
520
3.15
450
90-150
95
380
4.00

450

130-190

60

240

5.00

450

150-260

35

140

OK 76.18 M is specially used to the welding of 1.25 Cr


0.5 Mo and similar creep resistant steels which find extensive use in high temperature components of power
plants, boilers, oil- refineries, petrochemical plants, boil-

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

ESAB 8018 - B2

CURRENT RANGE & PACKING DATA

A low hydrogen basic electrode for welding 1.25 Cr,


0.5 Mo - Creep Resistant Steel

Size Length Current Range No. of Electrodes in a


(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-100
130
520

Classification

3.15

450

90-150

4.00

450

5.00

450

AWS/A 5.5 E 8018 - B2

DESCRIPTION
ESAB 8018 - B2 electrode is a basic low hydrogen
electrode for welding creep resisting steels of the 1.25
Cr - 0.5 Mo types, such as SA 387 Grade 11/A 335
P11. The weld metal has extra low impurity level, and
is designed for low temperature impact toughness down
to - 18OC.

Welding
Consumables

A basic AC/DC low alloy electrode for MMAW

ers etc. Steels of the type ASTM A 182-F2, F11 , F12,


A387 -2, 11, 12, A213-T2, T11, T12, A335- P2, P11, P12
and German steels 13 Cr Mo 44, 15 Cr Mo 5 etc.

OK 76.18 M

95

380

130-190

60

240

150-260

35

140

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
Vacuum packed cartons also are available.

WELDING CURRENT: DC (+)


TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Mn
Si
S
P
Cr
Mo

0.052
0.49
0.141
0.009
0.018
1.17
0.55

Mechanical Properties
UTS
643 N/mm2
UTS
574 N/mm2
EL
22%
CVN Impact Toughness at - 18OC, 100J
Hardness : Vickers H30:280
Diffusible Hydrogen : 4.5 ml/100g

21

Welding
Consumables

OK 76.18G
A Rutile AC/DC low alloy electrode For MMAW
Classification

AWS A5.5: E 8013-G


IS 1395: E55RG124

DESCRIPTION
OK 76.18G is a rutile-coated electrode depositing a 1.0
Cr/0.45 Mo/0.25 V type low alloy deposit for high temperature service up to 550C. OK 76.18G is specially
designed for joining plant piping and are of radiographic
quality.
WELDING CURRENT: DC +, AC 70 V
TYPICAL APPLICATION
OK 76.18G are suitable for low alloy steel boiler and
piping applications that are operated at elevated temperatures of up to 550OC. OK 76.18G it can also used
for fabrication of boiler heads and spares of similar composition that find usage at petro-chemicals, refineries,
thermal power plants etc.

A basic AC/DC low alloy electrode for MMAW of 2.25


Cr, 1 Mo type steels
AWS A5.5: E 9018-B3
IS 1395: 63 BB 3 26 Fe
DESCRIPTION
OK 76.28 is a basic, medium-heavy coated, hydrogen
controlled iron powder type, all position electrode depositing a weldmet of the type 2.25% Cr, 1 % Mo steels
suitable for welding of similar Cr-Mo steels. The slag
system design allows excellent stable arc characteristics in all positions with minimum spatter providing
smooth and even bead. The weldmetal provides scaling
resistance upto 600C and is radiographically sound.
APPROVALS: PDlL, CIB, NPC, TEIL.
WELDING CURRENT: DC:(+), AC 65V
TYPICAL APPLICATIONS
OK 76.28 finds extensive use in fabrication of low alloy
steel boilers and piping operating at temperature upto
600C in oil refineries, thermal and chemical plants, preheater, super heaters, steam boilers and especially for
hydro-crackers. Used for welding creep resistant steels
of 2.25 Cr 1 Mo type similar to ASTM A335 Gr P22 or
equivalent.
22

Chemical
Composition (%)
C
Mn
Si
Cr
Mo
S
P
V

0.07
0.5
0.25
1.05
0.50
0.02
0.02
0.30

Mechanical Properties
YS
UTS
EL

500 N/mm2
580 N/mm2
22%

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
75-110
130
520
3.15

450

105-150

90

360

4.00

450

5.00

450

140-200

60

240

190-270

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

TYPICAL ALL WELDMETAL PROPERTIES

OK 76.28

Classification

TYPICAL ALL WELDMETAL PROPERTIES

Chemical
Composition (%)
C
Mn
Si
P
S
Cr
Mo

0.07
0.80
0.45
0.018
0.018
2.30
1.00

Mechanical
Properties

Hot Tensile
Properties*

YS
600 N/mm2
UTS 700 N/mm2
EL
22%

400oC
500oC
550oC
600oC
500oC

480 N/mm2
445 N/mm2
415 N/mm2
360 N/mm2
360 N/mm2

* Annealed 1 H at 700C, furnace cooled.


CURRENT RANGE & PACKING DATA
Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
130
520
3.15
450
90-150
95
380
3.15

350

80-130

95

380

4.00

450

130-190

60

240

4.00

350

110-170

60

240

5.00

450

150-260

35

140

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

OK 76.28 M

Classification

AWS A5.5: E 9018-B3

DESCRIPTION
OK 76.28 M is a basic, medium-heavy coated,
hydrogen controlled low carbon, iron powder type,
all position electrode depositing a weldmetal of the
type 2.25% Cr, 1% Mo steels suitable for welding of
similar Cr-Mo steels. The slag system design allows
excellent stable arc characteristics in all positions with
minimum spatter providing smooth and even bead. The
weldmetal provides scaling resistance upto 600OC and
is radiographically sound.
WELDING CURRENT: DC +, AC 65V
TYPICAL APPLICATIONS
OK 76.28 M finds extensive use in fabrication of low
alloy steel boilers and piping operating at temperature
upto 600C in oil refineries, thermal and chemical plants,
preheater, super heaters, steam boilers and especially
for hydro-crackers used for welding creep resistant
steels of 2.25 Cr-1 Mo type similar to ASTM A 335 Gr
P22 or equivalent.

ESAB KV4
A basic coated low hydrogen electrode for welding
5 Cr-O.5 Mo steels
Classification

AWS A5.5: E 8018-B6


IS 1395: E 55 B-B 620

DESCRIPTION
ESAB KV4 is a basic coated all positional electrode
used for welding of creep resistant, Cr-Mo bearing
steel. Deposited metal is highly resistant to heat and
corrosion. The design of the slag system and the good
arc characteristics allow maximum welder appeal with
the arc stable in all positions, spatter to a minimum and
a weld bead that is smooth and even. Weld deposit is of
radiographic quality.
WELDING CURRENT: DC+
TYPICAL APPLICATIONS
ESAB KV4 is designed for welding 5 Cr /0.5 Mo or
equivalent steels used for elevated temperature service.
It finds extensive use in the chemical and petrochemical
industries, oil industries where it has to resist corrosion
and hydrogen attack at high temperatures. It is also
used for welding parts of aircraft made out of SAE 4130
steels, heat treatable steels etc.

Chemical
Composition (%)
C
Mn
Si
P
S
Cr
Mo

0.03
0.8
0.45
0.018
0.018
2.25
1.00

Mechanical Properties
YS
UTS
EL

600 N/mm2
490 N/mm2
23%

Welding
Consumables

A basic AC/DC low alloy electrode for MMAW of 2.25


Cr, 1 Mo type steels

TYPICAL ALL WELDMETAL PROPERTIES

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
130
520
3.15
450
90-150
95
380
4.00

450

130-190

60

240

5.00

450

150-260

35

140

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistant vacuum packed cartons which can be used
without redrying.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
Cr
Mo
S
P

0.06
0.80
0.30
5.60
0.60
0.018
0.018

Mechanical Properties
YS
UTS
EL

490 N/mm2
575 N/mm2
25%

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
65-95
135
540
3.15
350
75-130
95
380
4.00

350

115-165

60

240

5.00

450

180-240

45

180

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

23

Welding
Consumables

ESAB KV7
A basic coated low hydrogen electrode for welding
9 Cr-1 Mo steels
Classification

AWS A5.5: E 8018-B8


IS 1395: E 55 B-B 820

DESCRIPTION
ESAB KV7 is basic coated all position electrode for
welding of creep - resistant steels alloyed with 9Cr-1
Mo. The weld metal obtained is ductile and resistant to
impact. The weldmetal is highly resistant to corrosion
and hydrogen attack at high temperatures. The arc and
current carrying characteristics, minimum spatter and
smoke level and stable arc in all positions appeal to the
welder. The weldmetal is of radiographic quality and appearance is smooth and even.
WELDING CURRENT: DC+, AC (70V)
APPLICATIONS
ESAB KV7 is intended for welding of steels with similar composition. These steels are otten found in oil refineries, chemical and petrochemical industries, power
plants where it has to resist corrosion and hydrogen attack at high temperatures.

ESAB KV 7 M
A basic coated low hydrogen electrode for welding
modified 9Cr-1 Mo steels
Classification

AWS A5.5: E 9018-B9


IS 1395: E 63B B9 26

DESCRIPTION
ESAB KV7 M is a low hydrogen electrode for welding of
modified 9 Cr-1 Mo steels like P91/T91. The electrode
is suitable for all positional welding of plates and tubes
used in oil refineries, power plants, chemical and
petrochemical industries where the steels have to resist
corrosion and hydrogen attack at high temperatures.
The electrode deposits x-ray quality weldment and have
a diffusible hydrogen content of less than 5 ml/100g.
WELDING CURRENT: DC+
REDRYING
250OC/2 hrs before use. Refer our standard
recommendation for coated electrode storage, redry
and usage for further information.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Si
Cr
S
Mo
Mn
Ni
P

0.06
0.30
9.1
0.018
1.00
0.70
0.20
0.018

Mechanical Properties
YS
UTS
EL

490 N/mm2
600 N/mm2
22%

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
60-100
135
540
3.15
350
90-130
95
380
4.00

350

110-165

60

240

5.00

450

175-240

45

180

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
S
P
Cr
Mo
Ni
V
Nb
Cu
AI
N

0.10
0.85
0.25
0.01
0.01
9.0
1.00
0.10
0.24
0.04
0.10
0.02
0.04

Mechanical Properties
(PWH7 760OC / 2 hrs)
YS
730 N/mm2
UTS
820 N/mm2
EL
20%
Preheat / Interpass 250OC

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
60-100
135
540
3.15
350
90-130
95
380
4.00

350

110-165

60

240

5.00

450

175-240

35

140

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
Vacuum packed electrodes, which do not need redrying
before use, also are available.
24

alloy type is also noted for its good corrosion resistance


to sea water and sulphuric acid fumes.

A basic coated 2.5% Ni alloyed electrode for welding low alloy steels

TYPICAL ALL WELDMETAL PROPERTIES

Classification

AWS A5.5: E 8018-C1


IS 1395: E55B-C 129Fe

DESCRIPTION
OK 73.68 is a medium coated, hydrogen controlled, Ni
based electrode specially designed for welding Ni alloy
steels used for high ductility, toughness and resistance
to the embrittlement effects of sub-zero temperatures.
The weld deposit contains 2.5% Ni which imparts good
resistance to brittle fracture down to -60C. The weldmetal is so designed to give good low temperature properties even when welded vertically up. OK 73.68 posseses excellent operating characteristics for its class and
can be operated in both AC and DC.
WELDING CURRENT: DC+, AC 70V(min)
TYPICAL APPLICATIONS
OK 73.68 is widely used for welding structures in low
alloy steels, which must have good resistance to brittle
fracture at temperatures down to - 60C. This particular

OK 73.68M
A basic coated 2.5% Ni alloyed electrode for HSLA
steels
Classification

AWS A5.5: E 8016-C1

DESCRIPTION
OK 73.68M is a medium coated, hydrogen controlled,
Ni based electrode yielding 2.5% Ni in the weld deposit,
ideally suiting welding of fine grain steels and Ni steels
especially for service temperature down to -60C. The
weld provides excellent strength combined with notch
toughness at sub zero temperatures. OK 73.68M is
superior in its class and can be operated on both AC
and DC with excellent results.
WELDING CURRENT: DC+, AC 70V(min)
TYPICAL APPLICATIONS
OK 73.68M is primarily designed for welding structures
of low alloy steel applications including storage tanks,
pressure vessels, containers and piping of liquified gases
like propane, butane and ammonia. This particular alloy
type is also noted for its good corrosion resistance to
seawater and sulphuric acid fumes.

Chemical
Composition (%)
C
Mn
Si
Ni
S
P

0.08
1.0
0.45
2.7
0.02
0.019

Mechanical Properties
YS
UTS
EL (L=5d)
Impact (CVN) at - 60oC

490 N/mm2
610 N/mm2
22%
40J

Welding
Consumables

OK 73.68

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
140
560
3.15
450
95-130
95
380
4.00

450

130-170

60

220

5.00

450

180-250

35

140

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Mn
Cr
P
Ni
Si
S

0.08
1.0
0.02
0.02
2.7
0.45
0.02

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 60oC

490 N/mm2
610 N/mm2
22%
40J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
135
520
3.15
450
95-130
95
380
4.00

450

130-170

60

220

5.00

450

180-250

35

140

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

25

Welding
Consumables

ESAB 8016 C2
A basic coated 3.5% Ni alloyed electrode for HSLA
steels
Classification

AWS A5.5: E 8016-C2

DESCRIPTION
ESAB 8016 - C2 is a medium coated, hydrogen controlled all position electrode specially designed for welding nickel alloy steels. The electrode deposits a 3.5% Ni
weld deposit which has a high tensile strength, ductility
and resistance to low temperature embrittlement down
to 101OC. The weldmetal is of radiographic quality.
WELDING CURRENT: DC+, AC 70V(min)
TYPICAL APPLICATIONS
For welding 3 - 3.75% Ni steels like LPG / Ethane tankage, chemical tanks, etc. Also used for fabrication of
components used in low temperature service, refinery,
pressure vessels, valves, etc.

Chemical
Composition (%)
C
Mn
Si
S
P
Ni

0.06
1.10
0.25
0.02
0.018
3.35

Mechanical Properties
YS
UTS
EL
Impact 9CVN) at - 80oC
- 101oC

510 N/mm2
600 N/mm2
26%
60J
50J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
130
520
3.15
450
90-150
95
380
4.00

450

130-190

60

240

5.00

450

150-260

35

140

PACKING: Electrodes are packed in cardboard cartons


and four of these cartons are shrink wrapped in a
cardboard box. The electrode can also be made available
in moisture resistance vacuum packed cartons, which
can be used without redrying.

OK 74.78

OX 540E, OX 542E, OX 602, OX 702, OX 802, and


VSS-T1 steels and similar steel compositions.

A basic coated low hydrogen electrode for Welding


HSLA steels with good notch toughness

TYPICAL ALL WELDMETAL PROPERTIES

Classification

AWS A 5.5: E 9018-D1


IS 1395: E 63B-D126J

DESCRIPTION
OK 74.78 is a basic coated low hydrogen electrode for
welding high tensile steel with good notch toughness
down to -50C. OK 74.78 is therefore suitable for welding mild and low alloy steels for structures working at
low temperatures, OK 74.78 is suitable for HSLA steels
when preheating cannot be applied due to its very low
hydrogen content. The risk of grain boundary cracking
is very low when welding with OK 74.78.
APPROVAL: RDSO C2
WELDING CURRENT: DC+, AC 70V(min)
TYPICAL APPLICATIONS
The good notch toughness makes OK 74.78 suitable
for enclosed joint welding of rail and for cladding on rail
especially when a hardness of about 250 HV is desired.
OK 74.78 are therefore highly suitable for welding
of CONCOR wagon type applications of the Indian
Railways. OK 74.78 are also suitable for following high
tensile steels: DOMEX 400 TE, 450 & 480, FAMA 35,

26

TYPICAL ALL WELDMETAL PROPERTIES

Chemical
Composition (%)
C
S
Si
Mn
P
Mo

0.08
0.20
0.6
1.5
0.02
0.35

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 50oC

530 N/mm2
640 N/mm2
22%
40J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
3.15
450
90-125
90
360
4.00

450

120-180

60

240

5.00

450

160-240

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

CURRENT RANGE & PACKING DATA

OK 74.86

Length
(mm)

Current Range
(Amps)

Classification

EN 757 E 62 4 Z B T 32 H5

2.50
3.20

350
450

75-100
110-140

AWSA 5.5 : E100 18 - D2

4.00

450

150-190

5.00

450

190-260

DESCRIPTION
A basic coated electrode for steels and castings demanding 690 N/mm2. Excellent weldability and radiography quality welding.
WELDING CURRENT: DC+, AC

Welding
Consumables

Size
(mm)

A low hydrogen electrode for welding high StrengthMn-Mo Steel

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Cu

0.075
0.525
1.825
0.025
0.020
0.10
0.225
0.35
0.05
0.10

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC

610 N/mm2
690 N/mm2
16%
30J

CURRENT RANGE & PACKING DATA

ESAB 8018 - D3
A low hydrogen basic coated electrode for Mn-Mo
Steel
Classification

AWS A5.5: E 8018-D3

DESCRIPTION
An electrode for welding Mn-Mo steels of similar composition. The electrode is designed for all position welding and has excellent radiographic properties.
WELDING CURRENT: DC+, AC 70V

Size Length Current Range No. of Electrodes in a


(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
130
520
3.15
450
90-150
95
380
4.00

450

130-190

60

240

5.00

450

150-260

35

140

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard
box. Electrodes are packed in vacuum pack also are
available.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
P
S
Mo
Ni

0.09
1.4
0.65
0.018
0.018
0.55
0.01

Mechanical Properties
UTS
YS
EL
Impact (CVN) at - 51oC

610 N/mm2
500 N/mm2
26%
40J

27

TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

ESAB 98
A low alloy electrode for welding high tensile low
alloy steels
Classification

AWS A5.5: E 9018-M


IS 1395: E63B-M 126Fe

DESCRIPTION
ESAB 98 is a heavy coated, hydrogen controlled, iron
powder type electrode for welding high tensile, low alloy steels depositing x-ray quality, crack resistant welds.
The addition of iron powder permits higher currents
to be used and results in improved arc characteristics
coupled with higher metal recovery. The current characteristics are smooth with excellent operability in all positions and excellent slag removal.
WELDING CURRENT: DC+, AC 70V(min)
APPLICATIONS

C
Mn
Si
Ni
Mo
S
P
Cr
V

0.05
1.00
0.4
1.5
0.30
0.02
0.02
0.1
0.01

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC

580 N/mm2
690 N/mm2
26%
47J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
60-100
130
520
3.15
450
90-125
90
360
4.00

450

120-180

60

240

5.00

450

160-240

40

160

ESAB 98 finds extensive use in pressure vessels,


piping, penstock, earth moving equipment, machinery
parts, automobile parts, chemical plants where low alloy
Ni-CrMo steels are used. Suitable for N-A-XTRA 55 and
N-AXTRA 60 steels.

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

ESAB 98 G

TYPICAL ALL WELDMETAL PROPERTIES

A low alloy Electrode for welding High tensile low


alloy steel.
Classification

AWS A5.5: E 9018G


IS 1395 : E63B-G129 Fe

DESCRIPTION
ESAB 98 G is a heavy coated, hydrogen controlled, iron
powder type electrode for welding high tensile, low alloy steels depositing x-ray quality, crack resistant welds.
The addition of iron powder permits higher current to be
used and result in improved arc characteristics coupled
with higher metal recovery. The current characteristics
are smooth with excellent operability in all position and
excellent slag removal.
WELDING CURRENT: DC +, AC 70V
APPLICATIONS
ESAB 98 G finds extensive use in pressure vessels and
pressure part welding, chemical plants where low alloy
Ni, Cr, Mo steels is used. Other applications are piping,
penstock, automobile parts, earth moving equipment
etc.

28

Chemical
Composition (%)

Chemical
Composition (%)
C
Mn
Si
Cr
Ni
Mo
P
S

0.05
1.15
0.4
0.15
1.60
0.25
0.02
0.015

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC

590 N/mm2
650 N/mm2
26%
50J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
3.15
450
90-125
90
360
4.00

450

120-180

60

240

5.00

450

160-240

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

ESAB 118

Classification

AWS A5.5: E 11018-M


IS 1395: E76B-M 326Fe

DESCRIPTION
ESAB 118 is an extra low-hydrogen controlled, low-alloy high tensile steel electrode suitable for welding fully
killed fine grained steel giving a tough weldmetal without
the risk of temper brittleness. The all position electrode
has excellent arc and current carrying characteristics,
with an easily removable slag and excellent bead finish
contributing to its immense welder appeal.
WELDING CURRENT: DC, AC 70V
APPLICATIONS
ESAB 118 is widely used for welding of low alloy high
strength structural steels including quenched and
tempered steels such as USS T1 , heat treated fine
grained steels like N-A-XTRA 70, HY80 and ASTM
A517 grade F generally used for penstock, earth moving
equipment and other heavy steel fabrications.

ESAB 120
A low hydrogen, low alloy electrode for welding low
alloy, high strength structural steels
Classification

AWS A5.5: E 12018-M


IS 1395: E83 B-M 426Fe

DESCRIPTION
ESAB 120 is all positional low hydrogen electrode designed to give a tough weld metal avoiding risk of temper brittleness. The excellent operation in all positions
with smooth arc, very little spatter, easily detachable
slag, a final weld appearance that is smooth and fine
rippled makes ESAB 120 highly popular among welders
among these class of electrodes. The final weldmetal
possess very low level of hydrogen (less than 3ml/100g
of weldmetal) and is radiographically sound.
WELDING CURRENT: DC, AC 70V
TYPICAL APPLICATION
Used for steels with a yield point of upto 740 N/mm2. The
electrode is intended for welding low alloy high strength
structural steel including quenched and tempered steels
such as HY 80, N-A-XTRA70, USS T1 grades etc. Used
for components of penstock, earth moving equipment
and other steel fabrications made of high tensile steels.

Chemical
Composition (%)
C
Mn
Si
Ni
Mo
Cr
S
P
V

0.05
1.60
0.35
2.00
0.40
0.1
0.018
0.018
0.015

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC

750 N/mm2
810 N/mm2
22%
65J

Welding
Consumables

A low hydrogen, low alloy electrode for welding low


alloy, high strength structural steels

TYPICAL ALL WELDMETAL PROPERTIES

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
60-100
130
520
3.15
450
90-125
90
360
4.00

450

120-180

60

240

5.00

450

160-240

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Mn
Si
Mo
S
Ni
Cr
V
P

0.06
2.00
0.50
0.25
0.018
3.1
1.00
0.02
0.018

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC

790 N/mm2
860 N/mm2
22%
60J

APPLICATIONS
ESAB 120 is meant for the welding of very high tensiles.
CURRENT RANGE & PACKING DATA
Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
3.15
450
90-125
90
360
4.00

450

120-180

60

240

5.00

450

160-240

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

29

Welding
Consumables

ESAB 130
A low hydrogen, low alloy electrode for welding low
alloy, high strength structural steels
Classification

AWS A5.5: E 13018-G


BS 611 HJ
IS 1395 E838 B-G 129Fe

DESCRIPTION
ESAB 130 is an all position low hydrogen electrode designed to deposit high strength as well as highly ductile and tough weld metal for welding of fully killed high
strength steels. The electrode deposits finely rippled
weldbead which is of radiographically quality. The weldmetal is also low in diffusible hydrogen.
TYPICAL APPLICATIONS
Recommended for welding very high strength steels like
XABO-90, penstocks, earthmoving equipment, casting
repair, etc.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
Mo
S
Ni
Cr
V
P

0.08
1.70
0.45
0.50
0.025
2.80
0.90
0.05
0.025

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 27oC
0oC

880 N/mm2
970 N/mm2
18%
90J
60J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
3.15
450
90-125
90
360
4.00

450

120-180

60

240

5.00

450

160-240

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
This electrode can also be made available in moisture
resistance vacuum packed cartons, which can be used
without redrying.

FERROWELD W
A basic low alloy electrode for weathering steels
Classification

AWS A5.5: E 7018-W1

DESCRIPTION
ESAB Ferroweld W is medium coated hydrogen controlled basic type all positional electrode with excellent
striking and re-striking properties, easily detachable
slag. The electrode deposits and smooth flat bead of
fine ripples.
WELDING CURRENT: DC+, AC 90V
TYPICAL APPLICATIONS:
ESAB Ferroweld W is designed for the welding of high
tensile steels, Steels of Similar composition having
greater resistance to atmospheric corrosion as compared to normal steels. ESAB Ferroweld W is specially
recommended for weathering steels like CORTEN A &
B and their equivalents.

30

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
Cr
Ni
S
P
Cu
V

0.10
0.50
0.45
0.20
0.3
0.02
0.02
0.40
0.04

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 20oC

460 N/mm2
550 N/mm2
28%
45J

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
140
560
3.15

450

90-150

90

360

4.00

450

130-190

60

240

5.00

450

150-260

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
Vacuum packed electrodes, which do not need redrying
before use, also are available.

ESAB FERROWELD W2
Classification

AWS A5.5: E 8018-W2

DESCRIPTION
ESAB Ferroweld W2 is medium coated hydrogen controlled basic type all positional electrode with excellent
striking and re-striking properties, easily detachable
slag. The electrode deposits a smooth flat bead of fine
ripples.
WELDING CURRENT: DC+, AC 90V
TYPICAL APPLICATIONS:
ESAB Ferroweld W2 is designed for the welding of
high tensile steels, Steels of Similar composition
having greater resistance to atmospheric corrosion
as compared to normal steels. ESAB Ferroweld W2
is specially recommended for weathering steels like
CORTEN A & B and their equivalents.

Chemical
Composition (%)
C
Mn
Si
Cr
Ni
S
P
Cu

0.10
0.9
0.45
0.55
0.6
0.02
0.02
0.50

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 20oC

500 N/mm2
610 N/mm2
28%
45J

Welding
Consumables

A basic low alloy electrode for weathering steels

TYPICAL ALL WELDMETAL PROPERTIES

CURRENT RANGE & PACKING DATA


Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
2.50
350
70-110
130
520
3.15

450

90-150

90

360

4.00

450

130-190

60

240

5.00

450

150-260

40

160

PACKING: Electrodes are packed in cartons and four


of these cartons are shrink wrapped in a cardboard box.
Vacuum packed electrodes, which do not need redrying
before use, also are available.

31

Stainless Steel Electrodes


A low carbon 19/9 stainless steel electrode

impellers and shafts, valve seats and chemical plants


and certain grades of armour steels that are difficult to
weld otherwise.

Classification

TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

OK 61.50
AWS A5.4: E 308-16
IS5206: E 19.9 R26

DESCRIPTION
OK 61.50 is an AC/DC rutile coated stainless steel electrode with unique low moisture absorption coating which
deposits low carbon 19Cr, 10Ni type metal. The unique
flux coating allows easy striking and restriking and is
completely free from short-circuiting during welding.
The arc is stable, very smooth, negligible spatter, and
gives welds with a self-releasing slag cover that is finely
rippled and shiny.

C
Mn
Cr
Ni
Si
S
P

0.06
0.90
19.00
10.00
0.70
0.015
0.020

Mechanical Properties
YS
UTS
EL
Ferrite Content

Size

Length Current Range

(mm)

(mm)

WELDING CURRENT: DC+, AC 65V

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

OK 61.50 finds extensive use in fabrication of austenitic


stainless steels of 18Cr 8Ni type corresponding to AISI
types 301, 304 and 308, German steel nos. 1.4016,
1.4501, 1.4300, 1.4301, Continental steels V2A, Sandvik
OR-2, UHB stainless 33 etc. It also finds use in building
up stainless steel surfaces on centrifugal pumps,

440 N/mm2
600 N/mm2
40%
FN 4-10

CURRENT RANGE & PACKING DATA

APPROVALS: PDlL, TEIL, NPCIL

TYPICAL APPLICATIONS

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

A rutile coated extra low carbon AC/DC stainless


steel electrode of the 19/9 type

308, Werkstoff Nr: 1.4306, 1.4301, 1.4541, Swedish


steels SS 2352, 2333 having a very low carbon content,
BS: En 58, 58A, 58E grades. Widely used in industries
like food and beverage, chemicals, etc.

Classification

TYPICAL ALL WELDMETAL PROPERTIES

OK 61.30

AWS A5.4: E 308L-16


IS 5206: E 19.9 LR 26

DESCRIPTION
OK 61.30 is a rutile based extra low carbon 19Cr/10Ni
type stainless steel electrode with a controlled ferrite of
3-8 FN that provides excellent resistance to corrosion,
cracking and high temperature scaling resistance upto
800C. The enormous welder appeal that OK 61.30 enjoys is due to excellent weldability in all positions, easy
striking and restriking, stable and quite are, a slag cover
that is selfpeeling and a final bead appearance that is
finely rippled and shiny. In most cases OK 61.30 gives
acceptable results on niobium or titanium stabilised
austenitic stainless steels with the carbon content low
enough to eliminates the possibility of inter-granular
cracking
APPROVAL: PDIL, NPCIL, TEIL
WELDING CURRENT: DC+, AC 65 V
TYPICAL APPLICATIONS
OK 61.30 is especially designed for welding austenitic
stainless steels corresponding to AISI 304L, 304, 308L,
32

Chemical
Composition (%)

Chemical
Composition (%)
C
Mn
Cr
P
Ni
Si
S

0.025
0.90
19.50
0.020
10.00
0.70
0.015

Mechanical Properties
YS
UTS
EL
Ferrite Content

570 N/mm2
450 N/mm2
42%
FN 3-8

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

Classification

TYPICAL ALL WELDMETAL PROPERTIES

AWS A5.4: E 308L-15


IS 5206: E 19.9LB 20

DESCRIPTION
ESAB 304B is an extra low carbon, basic coated stainless
steel electrode with outstanding welding properties in
the vertical and overhead position. The weldmetal is
highly resistant to cracking and porosity and has good
impact toughness at very low temperatures. The low
carbon content prevents intergranular corrosion in the
temperature range 425C and 823C. The slag system
allows excellent welding characteristics in all positions,
slag cover that is easily detachable, and a weldbead that
is shiny and finely rippled. The weldmetal has excellent
creep strength and is of radiographic quality.

Chemical
Composition (%)
C
Cr
Si
Ni
Mn
S
P
Mo

<0.03
19.0
0.40
10.50
1.6
0.015
0.018
0.05

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 196oC
Lateral Expansion

Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

TYPICAL APPLICATIONS

3.15

350

80-120

ESAB 304B is mainly used for welding stainless steels


having a corresponding chemistry with high ductility
and high impact values at low temperature cryogenic
applications (-196C working temperatures). Stainless
steel conforming to grades AISI 301, 302, 304, 304L, 304
having very low carbon contents, BS: EN 58, 58A, 58E

4.00

350

120-170

5.00

350

150-240

An extra low carbon, basic type 19/9 stainless steel


electrode
Classification

AWS A5.4: E 308L-15

DESCRIPTION
ESAB 304B (N) is an extra low carbon, basic coated
stainless steel electrode with outstanding welding
properties in the vertical and overhead position.
The weldmetal is highly resistant to cracking and
porosity and has good impact toughness at very low
temperatures. The slag system allows excellent welding
characteristics in all positions, slag cover that is easily
detachable, and a weldbead that is shiny and finely
rippled. The weldmetal has excellent creep strength and
is of radiographic quality.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
ESAB 304B (N) is mainly used for welding stainless
steels having a corresponding chemistry with high
ductility and high impact values at low temperature
cryogenic applications (-196C working temperatures).
Stainless steel conforming to grades AISI 301, 302, 304,
304L, 304 having very low carbon contents, BS: EN 58,
58A, 58E etc. are some of the steels which are widely

420 N/mm2
570 N/mm2
45%
40J
0.42 mm

CURRENT RANGE & PACKING DATA

WELDING CURRENT: DC +

ESAB 304B (N)

Welding
Consumables

An extra low carbon, basic type 19/9 stainless steel


electrode

etc. are some of the steels which are widely fabricated


with ESAB 304B and they find extensive use in food
and beverage industries, chemical and petrochemical
industries etc.

ESAB 304B

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.
fabricated with ESAB 304B (N) and they find extensive
use in food and beverage industries, chemical and
petrochemical industries, nuclear power industry etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Cr
Si
Ni
Mn
S
P
Mo

0.035
20.0
0.65
10.00
1.75
0.02
0.025
0.5

Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 196oC

345 N/mm2
595 N/mm2
30%
40J

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.
33

TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

OK 61.80
A niobium stabilised stainless steel electrode of the
19/10 type
Classification

AWS A5.4: E 347-16


IS 5206: E 19.9 Nb R 26

DESCRIPTION
OK 61.80 is a rutile type low carbon 19Cr/10Ni stabilised
stainless steel electrode. This electrode provides
excellent resistance to scaling, corrosion and cracking at
temperatures of upto 800C. Niobium prevents harmful
carbide precipitation to avoid intergranular cracking in
the temperature range 425C to 850C. The weldability
of OK 61.80 is outstanding with very easy striking and
restriking properties. The slag system is designed to
provide self-lifting slag, and a bead that is smoothly
rippled and shiny. Weldmetal is of radiographic quality.
APPROVALS: NPCIL, TEIL
WELDING CURRENT: DC+, AC 65V
TYPICAL APPLICATIONS
OK 61.80 finds extensive application for welding of
stabilised version of 19Cr/10Ni type steels corresponding
to AISI 321 & 347, Werkstoff Nr: 1.4541,1.4543,1.4550,
1.4552. These steels are used widely in the food and
beverage industries, chemical industries, petrochemical
industries, power plants, aircraft industries, etc.

ESAB RSSC (M)


A basic 19/9 Niobium stabilised stainless steel
electrode
Classification

AWS A 5.4: E 347-15


IS 5206: E 19.9 Nb B20+

DESCRIPTION
ESAB RSSC (M) is used for providing maximum
resistance to cracking, corrosion at high temperature
upto 800C. Niobium provides resistance to intergranular
cracking in the temperature range 425C to 843C by
preventing harmful Chromium carbide precipitation.
The weldmetal has excellent creep resistance and is of
radiographic quality. The basic type slag reduces the risk
of hydrogen induced cracking. The arc characteristics
are smooth with the slag system designed to provide
easy control and high welder efficiency.
WELDING CURRENT: DC +
APPLICATIONS
ESAB RSSC (M) is used for welding of AISI 321 and
347 type steels. It is especially designed for the welding
of 18Cr/8Ni steels stabilised with Ti or Nb. Used extensively in food, chemical and aircraft industries. It is also
suitable for welding of turbine blades.
34

Chemical
Composition (%)
C
Mn
Cr
S
Ni
Si
Nb
P

0.03
0.75
19.50
0.015
10.00
0.8
0.60
0.02

Mechanical Properties
YS
UTS
EL
Ferrite Content

600 N/mm2
400 N/mm2
35%
FN 5-9

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
Cr
Ni
Nb
S
P

0.06
0.95
0.35
20.00
10.00
0.80
0.018
0.018

Mechanical Properties
YS
UTS
EL
Ferrite Content

610 N/mm2
410 N/mm2
37%
FN 4-8

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

ESAB 308H
Classification

AWS A5.4: E 308H-16


IS 5206: E 19.9 R26

DESCRIPTION
ESAB 308H is specially designed for welding of stainless steels with carbon content corresponding to AISI
308H type. ESAB 308H possess excellent arc and current carrying characteristics and provides a smooth and
stable arc in all welding positions. The slag system is so
designed to allow for a controllable fluid slag cover that
provides for excellent wetting and an easily removable
slag cover. The weldbead is smooth, even and shiny.

Chemical
Composition (%)
C
Mn
Cr
Ni
Si
Mo
S
P

0.06
0.80
19.00
10.00
0.70
0.50
0.018
0.018

Mechanical Properties
YS
UTS
EL
Ferrite Content

440 N/mm2
600 N/mm2
42%
FN 3-10

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

WELDING CURRENT: DC +, AC 65 V

3.15

350

80-120

TYPICAL APPLICATIONS

4.00

350

120-170

Esab 308H finds wide use in the fabrication of components


made out of AIS 308H type steels that are used for their
high tensile strength e.g. in agricultural implements,
automobile industries, construction segment, etc.

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

A low carbon 19/12/2 stainless steel electrode

phosphoric, citric, tartaric acids that are found in paper


and pulp industries, textile industries, chemical mixers,
paint and dye industries, etc.,

Classification

TYPICAL ALL WELDMETAL PROPERTIES

OK 63.50
AWS A5.4: E 316-16
IS 5206: E 19.12.2 R 26

DESCRIPTION
OK 63.50 is a low carbon, rutile electrode with a unique
low moisture absorption coating depositing a weldmetal
of the type 18% Cr, 13% Ni, 2.8% Mo. The weldability of
OK 63.50 is outstanding like any ESAB stainless steel
electrodes with excellent striking and restriking properties, a self peeling slag and a weld that is extremely
smooth and shiny. Its extreme ease of operation in all
positions with exceedingly low spatter and stable arc
makes it a favourite of welders.

Chemical
Composition (%)
C
Mn
Cr
S
Mo
Ni
Si
P

0.06
0.60
19.5
0.015
2.5
12.5
0.6
0.020

Mechanical Properties
UTS
YS
EL
Ferrite Content

Size

Length Current Range

(mm)

(mm)

WELDING CURRENT: DC+, AC 50 V

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

OK 63.50 is especially designed for the welding of


18Cr/13Ni/Mo type steels corresponding to AISI 316 and
317 type stainless steels. Commonly used in chemical
tanks, coils and vats that are exposed to severe
corrosion by sulphuric, sulphurous, hydrochloric, acetic,

580 N/mm2
420 N/mm2
38%
FN 5-10

CURRENT RANGE & PACKING DATA

APPROVAL: NPC, PDIL

TYPICAL APPLICATIONS

Welding
Consumables

A high carbon 19/9 stainless steel electrode

TYPICAL ALL WELDMETAL PROPERTIES

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped
in a Cardboard box. Vacuum packed cartons are also
available on demand.

35

Welding
Consumables

OK 63.30
A rutile based extra low carbon 19/12/2 stainless
steel electrode
Classification

AWS A5.4: E 316L-16


IS 5206: E 19.12.2 R 26

DESCRIPTION
OK 63.30 is an extra low carbon, rutile electrode with
a unique low moisture absorption coating depositing a
weldmetal of the type 18% Cr, 13% Ni, 2.8% Mo. The
weldability of OK 63.30 is outstanding in all positions
with both AC and DC current. It is completely free from
short-circuiting during welding coupled with excellent
striking and restriking properties, a self-lifting slag and
a final weld appearance that is extremely smooth and
shiny.
APPROVALS : PDIL, NPCIL, TEIL
WELDING CURRENT: DC+, AC 50 V
TYPICAL APPLICATIONS
OK 63.30 is especially designed for the welding of
18Cr/13Ni/Mo type steels corresponding to AISI 316
and 316L, 317 type stainless steels. Commonly used
in chemical tanks paper mill equipment, bleaching
equipment, chemicals plants, textile plants, whose vessel
surfaces are exposed to severe corrosion by sulphuric,
sulphurous, hydrochloric, acetic, phosphoric, citric,
tartaric acids etc. and also for components exposed to
high temperatures for e.g. heat resistant castings. It is

A low carbon basic coated stainless steel electrode


of the 19/12/2 type.
AWS A 5.4: E 316L-15
IS 5206: E 19.12.2 B 20

DESCRIPTION
OK 63.35 is a low carbon basic covered stainless steel
electrode of the 19% Cr, 12% Ni, 2.8% Mo type. It is
highly resistant to cracking and porosity, and has excellent welding properties in the vertical and overhead
positions.
WELDING CURRENT: DC +
APPLICATIONS
OK 63.35 is mainly used for welding stainless steels
having a corresponding analysis, but can also be used
for welding certain air hardening steels, e.g. armour
plate, and for butt welding stainless steel to unalloyed
or low alloyed carbon steels. Its welding properties are
particularly marked during vertical welding. OK 63.35
is intended for welding acid resisting austenitic steels
corresponding to AISI 316 and similar steels.

36

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Cr
S
Mo
Ni
Si
P

0.025
0.90
19.0
0.015
2.4
12.5
0.70
0.020

Mechanical Properties
UTS
YS
EL
Ferrite Content

580 N/mm2
400 N/mm2
40%
FN 5-10

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.
TYPICAL ALL WELDMETAL PROPERTIES

OK 63.35

Classification

also suitable for welding titanium and niobium stabilised


18-12 steels of the type $$ 2344 and 2345 except when
the corrosive conditions are severe.

Chemical
Composition (%)
C
Mn
Si
S
Ni
Cr
Mo
P

0.025
1.5
0.5
0.018
12.0
18.5
2.8
0.020

Mechanical Properties
UTS
YS
EL
Ferrite Content

590 N/mm2
400 N/mm2
40%
5-10 FN

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

chemical plants where better corrosion resistance is


required for hydrochloric acid sulphuric acid etc.

An extra low carbon stainless steel electrodes with


nil ferrite in deposited weldmetal

TYPICAL ALL WELDMETAL PROPERTIES

Classification

AWS A 5.4: E 316L-16 (mod)

DESCRIPTION
ESAB 316KCR is a specially designed extra low carbon
stainless steel electrode to deposit a ferrite free, fully
austenitic weld metal with better corrosion resistance to
hydrochloric, nitric and sulphuric acids. The deposited
weldmetal meets the corrosion test requirements of
ASTM A262 Practice B, C and E. The arc and current
carrying characteristics are excellent with a smooth and
stable arc with very little spatter. The slag cover easily
detaches and the final weldbead is smooth, shiny and
finely rippled.
APPROVALS: SNAMPROGETTI (CR.UR.510 rev 03),
PDlL, TIEIL
WELDING CURRENT: DC +
TYPICAL APPLICATIONS

Chemical
Composition (%)
C
Mn
Cr
Ni
Mo
Si
S
P

0.025
1.30
18.00
15.00
0.025
0.35
0.015
0.018

Mechanical Properties
UTS
YS
EL
Ferrite Content

520 N/mm2
390 N/mm2
40%
NIL

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

ESAB 316 KCR is especially designed for both welding


and cladding of 316L UREA GRADE steels, used for
Urea reactors, stainless steels used for pickling plates,

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

OK 63.80

equipment, textile industries using equipment for dyeing


and bleaching, heat resistant castings etc.

A rutile based Nb bearing 19/12/3 stainless steel


electrode

TYPICAL ALL WELDMETAL PROPERTIES

Classification

AWS A5.4: E 318-16


IS 5206: E 19.12.2 Nb R 26

DESCRIPTION
OK 63.80 is a rutile based, low carbon 19Cr/12Ni/3Mo
type stainless steel electrode, stabilised with Niobium to
resist intergranular corrosion between 425C and 845C.
The electrode deposits a weldmetal that has a controlled
ferrite content of 5-9 FN for maximum resistance to
cracking, corrosion and scaling. The weldmetal has
good creep strength and is of radiographic quality. OK
63.80 electrodes possess outstanding arc and current
carrying characteristics in all positions with a slag that is
self peeling and a bead that is finely rippled and shiny.

Welding
Consumables

ESAB 316KCR

Chemical
Composition (%)
C
Mn
Cr
Nb
Mo
Ni
Si
P
S

0.05
0.90
19.0
0.70
2.3
11.5
0.7
0.020
0.015

Mechanical Properties
UTS
YS
EL
Ferrite Content

580 N/mm2
430 N/mm2
30%
FN 5-9

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

WELDING CURRENT: DC+, AC 50 V

2.50

350

60-90

TYPICAL APPLICATIONS

3.15

350

80-120

OK 63.80 is especially designed for the welding of Ti


and Nb stabilised stainless steels with similar base
composition corresponding to AISI 316 and 318 types.
Widely used in chemical plants handling corrosive acids
like Sulphuric acid, hydrochloric acid, tartaric acid,
acetic acid, formic acid, citric acid etc., in paper and
pulp industries using paper mill equipment, bleaching

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.
37

Welding
Consumables

OK 64.30
An extra low carbon AC/DC stainless electrode of
the 19/12/3 type
Classification

AWS A 5.4: E 317L-16


IS 5206: E 19 123 LR 26

DESCRIPTION
OK 64.30 is an extra low carbon AC/DC stainless steel
electrode of the type 19Cr, 13Ni, 3.5 Mo with controlled
ferrite content of 5 to 10 for maximum resistance to
intercrystalline corrosion, stress corrosion cracking,
hot cracking and chemical corrosion. The weldmetal
display excellent resistance to creep and the higher
molybdenum reduces the susceptibility to pitting. OK
64.30 has excellent weldability in all positions, a slag
cover that is self peeling and a weld bead appearance
which is smooth and shiny. The welds are of radiographic
quality.
WELDING CURRENT: DC +, AC
TYPICAL APPLICATIONS
OK 64.30 is designed for welding stainless steel
corresponding to AIS1317, 317L, DIN W Nr: 1.4438,
British Standard: 317 S 12, Swedish Standard: SS-steel
2367. These find extensive use where severe corrosion

ESAB 317 LN
An extra low carbon AC/DC stainless electrode of
the 19/12/3 type
Classification

AWS A 5.4: E 317L-16

DESCRIPTION
ESAB 317 LN is an extra low carbon AC/DC stainless
steel electrode of the type 19Cr, 13Ni, 3.5 Mo with
controlled ferrite content of 5 to 10 for maximum
resistance to intercrystalline corrosion, stress corrosion
cracking, hot cracking and chemical corrosion. The
weldmetal display excellent resistance to creep and
the higher molybdenum reduces the susceptibility to
pitting. ESAB 317 LN has excellent weldability in all
positions, a slag cover that is self peeling and a weld
bead appearance which is smooth and shiny. The welds
are of radiographic quality.
WELDING CURRENT: DC +, AC

38

takes place involving sulphuric acid and sulphurous acids


and their salts. OK 64.30 is also for steel fabrications in,
which post weld heat treatment is to be avoided.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Mo
Si
Ni
Mn
Cr
S
P

0.028
3.7
0.7
12.5
0.8
19.0
0.015
0.020

Mechanical Properties
YS
UTS
EL
Impact (CVN) at +20oC
Ferrite Content

450 N/mm2
600 N/mm2
35%
55J
FN 5-10

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.
acids and their salts. ESAB 317 LN is also for steel
fabrications in, which post weld heat treatment is to be
avoided.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Mo
Si
Ni
Mn
Cr
S
P

0.003
4.5
0.9
14.0
1.5
19.5
0.02
0.025

Mechanical Properties
UTS
EL
Impact (CVN) at - 4OC

520 N/mm2
30%
27J

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

Packing

(Amps)

3.15

350

80-120

TYPICAL APPLICATIONS

4.00

350

120-170

ESAB 317 LN is designed for welding stainless steel


corresponding to AIS1317, 317L, DIN W Nr: 1.4438,
British Standard: 317 S 12, Swedish Standard: SS-steel
2367. These find extensive use where severe corrosion
takes place involving sulphuric acid and sulphurous

5.00

350

150-240

Weight Per Box : 10 Kgs


Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

OK 67.67

IS 5206: E 23.12 R 26
DESCRIPTION
OK 67.67 is a rutile based, medium coated, all position
electrode depositing an alloy of 23 Cr, 12 Ni type which
has excellent resistance to corrosion and oxidation at
very high temperatures, up to 1100C. OK 67.67 has an
extremely stable and smooth arc with very easy striking
and re-striking properties and a final slag that is selfpeeling to reveal a very finely rippled, smooth and shiny
bead. Welds are radiographically sound.
APPROVALS: PDIL, RDSO, NPCIL, TEIL
WELDING CURRENT: DC +, AC 50V
TYPICAL APPLICATIONS
OK 67.67 is designed for applications requiring high
strength and corrosion resistance at high temperatures
upto 1100C; for e.g. welding of heat resistant chrome
steels and Cr-Ni steels of the 309 type in low sulphurous
atmospheres. It is also widely used for joining of dissimilar steels like joining of mild steel to stainless steel,
low alloy steels to stainless steels for welding root runs

ESAB 309
A basic 23/12-type stainless steel electrode
Classification

AWS A 5.4: E 309-15


IS 5206: E 23.12 B 20

DESCRIPTION
ESAB 309 is a basic, all position electrode depositing a
23Cr/12Ni type weld metal which is extremely resistant
to corrosion and oxidation at elevated temperatures
of upto 1100C. ESAB 309 welds with a very smooth
and quite arc in all positions with a very low spatter.
The slag is easily detachable and the final weld bead is
smooth, finely rippled and shiny. Welds are of
radiographic quality.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
ESAB 309 is specially designed for the welding of AISI
309 type steels, straight chrome steels dissimilar steels
for e.g. welding of mild steels to stainless steels, low
alloy steel to stainless steels etc. It is also used for
surfacing and building up of components to improves its
wear resistance.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Cr
Ni
Si
S
P
Mo

0.06
0.8
24.0
12.5
0.70
0.015
0.020
0.02

Mechanical Properties
YS
UTS
EL
Ferrite Content

470 N/mm2
600 N/mm2
40%
FN 12-24

Welding
Consumables

A rutile type, 23% Cr, 12% Ni type stainless steel


electrode
Classification AWS A 5.4: E 309-16

in clad steels of 18/8 type. It is also used for surfacing


to protect against severe environment e.g. on mild steel
and wear resistant steels.

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Cr
S
Ni
Si
P
Mo

0.05
0.9
24.00
0.015
12.5
0.7
0.020
0.05

Mechanical Properties
UTS
YS
EL
Ferrite Content

610 N/mm2
480 N/mm2
37%
FN 12-24

CURRENT RANGE & PACKING DATA


Packing

Size

Length Current Range

(mm)

(mm)

2.50

350

40-60

Weight Per Box : 10 Kgs

3.15

350

60-90

Weight Per carton

4.00

350

85-130

5.00

350

140-180

(Amps)

(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

39

Welding
Consumables

OK 67.60
An extra low carbon, 23% Cr, 12% Ni type stainless
steel electrode
Classification AWS A 5.4: E 309L-16
IS 5206: E 23.12LR 26
DESCRIPTION
OK 67.60 is a rutile based, extra low carbon, all position
electrode of 23Cr/12Ni type for joining of stainless steel
to mild steel and for surfacing of mild steel. The extra
low carbon content prevents carbide precipitation and
hence avoids intergranular cracking. The weld deposit
has excellent corrosion and oxidation resistance in
continuous service upto 1000C. OK 67.60 welds with
a very smooth and stable are, with virtually no spatter
and a slag cover that is self-releasing. The final weld
bead is very finely rippled and shiny. The weld metal is
of radiographic quality.
APPROVALS : NPCIL, TEIL, PDIL
WELDING CURRENT: DC +, AC 50V
TYPICAL APPLICATIONS
OK 67.60 is essentially used for welding heat resistant
straight Chrome steels and Cr-Ni alloyed steels for
e.g. AISI 309 type steels, for working temperatures
upto 1100OC if sulphurous attack does not occur. It
is especially useful for joining stainless to mild steel;
stainless steels to low alloy steels and for welding root

Chemical
Composition (%)
C
Cr
Ni
P
Mn
Si
S
Mo

0.03
24.0
12.5
0.020
0.9
0.75
0.015
0.05

Mechanical Properties
YS
UTS
EL
Ferrite Content

470 N/mm2
600 N/mm2
40%
FN 12-22

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

ESAB 309LC

304L and 309L clad steels. It is also used as buffer in


cladding.

An extra low carbon, basic 23/12 type stainless steel


electrode

TYPICAL ALL WELDMETAL PROPERTIES

Classification

AWS A 5.4: E 309L-15


IS 5206: E 23.12 L B 20

DESCRIPTION
ESAB 309LC is an extra low carbon all positional basic
coated electrode giving austenitic weld deposit of
23Cr - 13Ni type suitable for welding heat resistant
Cr-Ni alloyed steels for working temperatures upto
1000C, If sulphurous attack does not occur. ESAB
309LC possess excellent weldability in all positions with
a fine, stable, smooth arc with a slag system that allows
good wetting and an easily removable slag. The final
weldbead is shiny, finely rippled and smooth. Welds are
of radiographic quality.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
It is recommended for applications requiring superior
corrosion resistance, high strength and oxidation
resistance upto 1000C where the sulphurous attack
does not occur. It is also eminently suitable for welding
stainless steel to unalloyed steel and also for welding of

40

runs in clad steels of 18/8 type. It is also used widely for


surfacing of mild steel and for building up worn out parts
for wear resistant steels.
TYPICAL ALL WELDMETAL PROPERTIES

Chemical
Composition (%)
C
Mn
Cr
P
Ni
Si
S
Mo

0.03
0.9
23.5
0.020
12.5
0.7
0.015
0.05

Mechanical Properties
YS
UTS
EL
Ferrite Content

580 N/mm2
470 N/mm2
40%
FN 12-22

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

OK67.70

ESAB 309Mo
A basic stainless steel electrode depositing a 23 Cr,
12 Ni, 2 Mo type weld metal
Classification AWS A 5.4: E 309Mo-15
IS 5206: E 23.12 2 B 20
DESCRIPTION
ESAB 309Mo is a basic coated all position stainless
steel electrodes giving an austenitic weld deposit of
23 Cr, 13 Ni, 2.5 Mo type. The addition of Mo to the
normal AISI 309-type steel improves its tensile strength
and corrosion resistance. The weldmetal has excellent
resistance to corrosion and oxidation at elevated
temperature upto 1100C in continuous service. ESAB
309Mo welds with a quiet, smooth and stable arc in all
positions with minimum spatter. The slag cover is easily
detachable and the weldbead is shiny and smooth. The
weldmet is of radiographic quality.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
ESAB 309Mo is especially suitable for welding of
stainless steels where better toughness is required
compared to the rutile based electrodes of the same
class. ESAB 309Mo is used for the welding of 316
type clad steels as well as a buffer layer in welding of
dissimilar metals e.g. mild steel to stainless steel, low
alloy steel to stainless steel. Also suitable for surfacing
and building up for wear resistance. Recommended for

Chemical
Composition (%)
C
Mn
Cr
Ni
Mo
Si
S
P

0.05
0.80
24.5
12.5
2.5
0.70
0.015
0.020

Mechanical Properties
UTS
YS
EL
Ferrite Content

650 N/mm2
560 N/mm2
35%
FN 12-24

Welding
Consumables

A rutile based, 23 Cr, 12 Ni, 2 Mo type stainless steel


electrode
Classification AWS A 5.4: E 309Mo-16
IS 5206: E 23.12.2 R 26
DESCRIPTION
OK 67.70 is rutile based, medium-heavy coated, overalloyed stainless electrode for giving a 25 Cr, 12 Ni,
2.5 Mo deposit for use as a buffer layer in welding acid
resisting clad steels and stainless steels to other types
of steels. The addition of molybdenum to the 25 Cr, 12
Ni deposit improves tensile strength and corrosion resistance. The weld metal possess excellent resistance
to chemical corrosion and heat. OK 67.70 welds with a
very smooth and quite arc which is stable in all positions
and a slag system that allows a very easily removable
slag and a final weld bead, very finely rippled, smooth
and shiny. The weldmetal is of radiographic quality.
APPROVALS: POlL, NPCIL
WELDING CURRENT: DC +, AC 50V
TYPICAL APPLICATIONS
OK 67.70 is especially designed for welding of acid resisting clad steels and stainless steels to other types of
steels for e.g. welding of the root runs in the transition
between the stainless layer in a clad steel and the unalloyed base material. OK 67.70 is also widely used for
joining of dissimilar metals such as molybdenum bear-

ing austenitic stainless steels to carbon steel, for welding of 309 Mo types steels, and also for surfacing and
building up on carbon steels.
TYPICAL ALL WELDMETAL PROPERTIES

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.
welding buildup layer of turbine, runners made of ferritic
chromium stainless steels.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Mn
Cr
S
Ni
Si
Mo
P

0.06
0.7
23.50
0.015
12.5
0.7
2.5
0.018

Mechanical Properties
UTS
YS
EL
Ferrite Content

640 N/mm2
460 N/mm2
35%
FN 12-22

CURRENT RANGE & PACKING DATA


Packing

Size

Length Current Range

(mm)

(mm)

2.50

350

40-60

Weight Per Box : 10 Kgs

3.15

350

60-90

Weight Per carton

4.00

350

85-130

5.00

350

140-180

(Amps)

(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

41

Welding
Consumables

ESAB 309LMo
An extra low carbon, basic stainless steel electrode
depositing a 23 Cr, 13 Ni, 2.5 Mo type weld metal
Classification

AWS A 5.4: E 309LMo-15


IS 5206: E 23.12.2 L B 20

DESCRIPTION
ESAB 309LMo is an extra low carbon, basic coated all
position stainless steel electrode giving an austenitic
weld deposit of 23 Cr, 13 Ni, 2.5 Mo type. The weldmetal
has excellent resistance to corrosion and oxidation at
elevated temperatures of upto 1100C in continuous
service, coupled with good strength. ESAB 309LMo
welds with a quiet, smooth and stable arc in all positions
with a minimum spatter. The slag cover is easily
detachable and the weld bead is shiny and smooth. The
weldmetal is of radiographic quality.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Cr
S
Ni
Si
Mo
P

0.03
0.8
23.5
0.018
13.0
0.7
2.50
0.018

Mechanical Properties
UTS
YS
EL
Ferrite Content

Length Current Range

(mm)

(mm)

2.50

350

40-70

TYPICAL APPLICATIONS

3.15

350

60-100

ESAB 309LMo is especially suitable for welding of


stainless steels where better toughness is required
compared to the rutile based electrodes of the same
class. ESAB 309LMo is used for the welding of 316 type
clad steels as well as for joining and as a buffer layer in
welding of dissimilar metals e.g. mild steel to stainless
steel, low alloy steel to stainless steel. Also suitable

4.00

350

100-140

5.00

350

140-180

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.
TYPICAL ALL WELDMETAL PROPERTIES

OK 67.68
A rutilebased electrode giving 23 Cr/12 Ni / Nb
stabilised deposit
Classification

620 N/mm2
440 N/mm2
35%
FN 12-22

CURRENT RANGE & PACKING DATA


Size

WELDING CURRENT: DC +

AWS A 5.4: E 309Nb-16


IS 5206: E 23.12 Nb R 26

DESCRIPTION
OK 67.68 is a rutile based electrode for depositing weld
metal that can withstand upto 1100C in continuous service. The Nb stabilised 23Cr/12Ni weldmetal provides
resistance to intergranular corrosion and also provides
higher strength for elevated temperature service. OK
67.68 provide excellent resistance to chemical corrosion and heat. The excellent arc and slag characteristics
ensure smooth welding performance with an excellent
finish coupled with high deposition efficiency.
WELDING CURRENT: DC +, AC 65V
TYPICAL APPLICATIONS
OK 67.68 is used for the welding of AISI 309 Nb type,
straight chrome steels, joining stainless steels to low
alloy steels and carbon steels. Also for building up on
mild steel to improve wear resistance and for building
up worn parts of wear resisting steels.

42

for surfacing and building up for wear resistance.


Recommended for welding build-up layer of turbine,
runners made of ferritic chromium stainless steels.

Chemical
Composition (%)
C
Mn
Cr
S
Ni
Si
Nb
P

0.07
0.80
24.0
0.015
12.5
0.60
0.80
0.020

Mechanical Properties
UTS
YS
EL
Ferrite Content

590 N/mm2
430 N/mm2
35%
FN 12-25

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

steel to improve wear resistance, building up on worn


parts of wear resisting steels.

A basic type, stainless steel electrode depositing a


23 Cr/12 Ni, Nb Stabilised type weldmetal

TYPICAL ALL WELDMETAL PROPERTIES

Classification

AWS A 5.4: E 309 Nb-15


IS 5206: E 23.12 Nb B 20

DESCRIPTION
ESAB 309Cb is a basic coated stainless steel electrode
giving austenitic weld deposit of 23 Cr/12 Ni type
containing columbium for immunity against weld
decay. The C-Nb ratio is carefully controlled to provide
stabilisation against intergranular corrosion and higher
strength at elevated temperature service of upto 1100OC
in continuous service. ESAB 309Cb welds with a very
smooth, quite and stable arc in all positions with very
little spatter. The slag system design allows for a fluid but
controlled slag and a slag cover that is easily detachable
to reveal a shiny, smooth and even weld bead.

Chemical
Composition (%)
C
Mn
Cr
S
Ni
Nb
Si
P

0.06
0.90
23.0
0.015
13.00
0.85
0.70
0.020

Mechanical Properties
UTS
YS
EL
Ferrite Content

620 N/mm2
420 N/mm2
35%
FN 12-24

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

3.15

350

80-100

WELDING CURRENT: DC +

4.00

350

100-150

TYPICAL APPLICATIONS

5.00

350

140-180

Packing

(Amps)
40-70

Weight Per Box : 10 Kgs


Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

ESAB 309Cb is especially designed for welding AISI


309, 309Cb steels and joining of dissimilar steels,
stainless steel to mild steel, stainless steel to low alloy
steel, for root runs in clad steel joints, surfacing on mild

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

OK 67.13

ature furnace parts, annealing boxes, carburising pots,


armour plates and welding stainless steels to unalloyed
steels.
TYPICAL ALL WELDMETAL PROPERTIES

A basic rutile, 25 Cr, 20 Ni type austenitic stainless


steel electrode
Classification AWS A 5.4: E 310-16
IS 5206: E 25.20 R 26
DESCRIPTION
OK 67.13 is a medium heavy coated, semi basic type
austenitic stainless steel electrode depositing a 25 Cr,
20 Ni type weld deposit which has excellent stability and
oxidation resistance in continuous service upto 1100C.
OK 67.13 has excellent striking and restriking properties and do not run the problem of short-circuiting during
welding. The very smooth and quite arc in all positions
coupled with a slag cover that is self-detaching and a
weld bead finely rippled and shiny contributes to its immense welder appeal. The weldbead is of radiographic
quality.
APPROVAL: NPCIL
WELDING CURRENT: DC +, AC 65V
TYPICAL APPLICATIONS
OK 67.13 is used for the welding of heat resisting steels
of 25 Cr /20 Ni type such as AISI 310 and Din werkst. Nr
1.4848. 1.4841, 1.4845, German steels like 4762, 4828,
4841, 4846 and 4848, cladding side of clad stainless
steels, hydrogenation plants, polymerisation plants, gas
turbine combustion chamber components, high temper-

Welding
Consumables

ESAB 309Cb

Chemical
Composition (%)
C
Cr
Ni
Mn
Si
S
P
Mo

0.10
26.0
21.0
1.70
0.60
0.015
0.020
0.04

Mechanical Properties
UTS
YS
EL
Ferrite Content

580 N/mm2
430 N/mm2
35%
FN 0

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

4.00

350

120-170

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.
43

TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

OK 67.45
A basic coated stainless steel electrode of the 18
Cr-8 Ni-6 Mn type
Classification

AWS A 5.4: E 307-15 (Nearest)

DESCRIPTION
OK 67.45 is a basic coated austenitic stainless steel
electrode giving a weldmetal of the 18 Cr-8 Ni-6 Mn type.
The tough weldmetal imparts excellent crack resistance,
when welding steels of even poor weldability. OK 67.45
has excellent arc and current carrying characteristics
in all positions giving a very smooth, quite, stable arc
and very little spatter. The slag system is fluid but
controllable, giving a slag cover that is self-peeling and
a weldbead that is smooth, even and shiny. The weld is
of radiographic quality.

C
Mn
Cr
S
Ni
Si
P
Mo

0.05
6.00
19.0
0.015
9.5
0.5
0.020
0.45

Mechanical Properties
YS
UTS
EL
Impact (CVN) at +20OC
Ferrite Content

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

APPROVALS: CQA (Met), Ichapore, DGQA

4.00

350

120-170

WELDING CURRENT: DC+, AC 70V

5.00

350

150-240

OK 67.45 find extensive use for joining dissimilar steels,


13 Mn steels with reduced weldability and for cladding
carbon steels. OK 67.45 can also be used as a buffer
layer prior to hard surfacing. Also used for welding
Armour steels.

ESAB RSW
A high alloy Universal electrode for joining steels
of unknown composition
Classification AWS A 5.4: E 312-16
IS 5206: E 29.9 R 26
DESCRIPTION
ESAB RSW is a rutile coated all position electrodes for
welding of complex dissimilar alloys and high strength
steels with low heat input, giving sound joints free from
any cracks and fissures. It is a specially designed high
alloy electrode for joining steels of unknown composition. The weldmetal has high strength combined with
excellent resistance against impact, heat (excellent
scaling resistance upto 1150C) and corrosion. The
ferriticaustenitic duplex structure weldmetal is highly
tolerant to dilution and stress corrosion. Also suitable
for depositing buffer layers prior to surfacing on high
strength and high alloy steels. ESAB RSW has excellent weldability characteristics in all positions giving a
slag that is easily detachable and a final weldbead that
is finely rippled, smooth and shiny.
APPROVALS: CQA (Met), Ichapore, DGQA
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
ESAB RSW is especially designed for welding of high
strength alloy steels and dissimilar joints especially
where one or both the components are high in nickel.
Also suitable for building up or cushioning prior to hard
facing on very high strength and high hardness deposit

450 N/mm2
650 N/mm2
40%
90J
FN<5

CURRENT RANGE & PACKING DATA


Size

TYPICAL APPLICATIONS

44

Chemical
Composition (%)

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

and hot working tools, dies for plastics etc. Other applications include rebuilding chemical agitator blades,
shafts, rolling mill spindles, bucket lips, highly hardenable armour steels and for furnace parts etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Cr
Ni
S
Mn
Si
P
Mo

0.10
30
10.0
0.015
2.20
0.40
0.020
0.15

Mechanical Properties
UTS
YS
EL
Impact (CVN) at +20oC
Ferrite Content

800 N/mm2
700 N/mm2
28%
40J
FN 50-75

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

50-80

3.15

350

70-110

4.00

350

100-140

5.00

350

140-180

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

TYPICAL ALL WELDMETAL PROPERTIES

OK 67.50

C
Si
Mn
P
S
Cr
Ni
Mo
Cu
N

0.03
0.75
0.85
0.025
0.02
22.5
19.00
3.00
0.3
0.16

Mechanical Properties
YS
UTS
EL
Ferrite Content

450 N/mm2
690 N/mm2
20%
FN 25 - 40

CURRENT RANGE & PACKING DATA


Packing

Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

3.15

350

80-120

Weight Per carton

4.00

350

90-160

5.00

350

150-220

(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

(Amps)
Weight Per Box : 10 Kgs

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.
TYPICAL ALL WELDMETAL PROPERTIES

OK 68.55
A basic coated stainless steel electrode for welding
Super Duplex Stainless Steels
Classification

Chemical
Composition (%)

Welding
Consumables

A rutile based stainless electrode for welding Duplex Stainless Steels


Classification AWS A5.4: E 2209-17
DESCRIPTION
OK 67.50 is an acid rutile electrode specially designed
for welding of UNS31500, UNS31803 types of ferriticaustenitic stainless steels (popular known as Duplex
stainless steels). The composition of weldmetal is
designed to give mechanical and corrosion properties
that fully comply with these grades for example, high
resistance to stress corrosion cracking and high yield
strength. The arc and current carrying characteristics
are in the best traditions of ESAB stainless steel electrodes of the highest standards coupled with its self-releasing slag and its outstanding weld bead finish makes
OK 67.50 the welders favourite the world over for welding of Duplex Steels.
WELDING CURRENT: DC +, AC
APPLICATIONS
OK 67.50 find extensive use in welding of duplex steels
of the type UNS31500, UNS31803 which need high resistance to stress corrosion and high yield strength e.g.
in the ship building industry, chemical industries etc. OK
67.50 may also be used for joining of Duplex steels to
mild steels. Welding of duplex steels should be made
with low heat input.

AWS A5.4 : E2594-15

DESCRIPTION
OK 68.55 is a basic coated electrode for welding
austeniticferritic steels of the so-called Super Duplex
Steels type. OK 68.55 deposits a weldmetal with high
ductility that has very high resistance to pitting, crevice
and stress corrosion cracking. OK 68.55 possess excellent welding characteristics in all positions providing
a smooth and stable arc in all positions with very little
spatter. The slag is self-peeling and the final weldbead
is smooth, finely rippled and shiny.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
OK 68.55 is especially designed for welding of the new
range of super duplex stainless steels, such as SAF
2507, Zeron 100, Ferralium 255 UR 47 N, DP3 and similar steels which find increasing use for good corrosion
resistance and high structural strength that are required
compared to conventional stainless steel grades.

Chemical
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
Cu
N

0.04
0.45
0.8
0.025
0.015
25.25
9.75
4.0
0.75
0.27

Mechanical Properties
YS
UTS
EL
Ferrite Content

700 N/mm2
900 N/mm2
28%
FN 35-50

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

50-80

3.15

350

60-100

4.00

350

100-140

5.00

350

150-240

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

45

TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

OK 68.10
A basic coated stainless steel electrode for
depositing a ferritic weldmetal
Classification

AWS A5.4: E 410-15


IS 5206: E 13 B 20

DESCRIPTION
OK 68.1 0 is a basic coated stainless steel electrode
giving ferritic weld metal of 13% Cr type for welding of
ferriticmartensitic chrome steels. OK 68.10 has excellent
welding characteristics in all positions as it welds with
a smooth and stable arc and the slag system design
allows good wetting and washing to obtain a very finely
rippled bead and a slag that is very easily detachable.
WELDING CURRENT: DC +
APPLICATIONS

C
Si
Cr
S
Mn
Ni
Mo
P

0.07
0.5
13.5
0.017
0.7
0.5
0.3
0.019

Mechanical Properties
YS
UTS
EL

410 N/mm2
540 N/mm2
26%

CURRENT RANGE & PACKING DATA


Packing

Size

Length Current Range

(mm)

(mm)

2.50

350

70-100

Weight Per Box : 10 Kgs

3.15

350

90-130

Weight Per carton

4.00

350

120-170

5.00

350

150-220

(Amps)

(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

OK 68.10 is suitable for joining, surfacing, inlay and


overlay applications on similar type of steels e.g. 410,
410S etc. Typical applications include Machine parts,
Gears, Fasteners, Propeller Shafts, welding of cast parts
in gas turbine construction, welding of similar corrosion
resistant chrome steels and steel castings, pump parts
components in oil refineries, coal washers, rebuilding of
valves, etc.

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

OK 68.00

TYPICAL ALL WELDMETAL PROPERTIES

A rutile based stainless steel electrode for depositing


13 Cr/4 Ni/O.5 Mo type weldmetal
Classification AWS A 5.4: E 410Ni Mo-16
IS 5206: E 13 4 R 26
DESCRIPTION
OK 68.00 is a specially designed rutile coated stainless
steel electrode depositing 13 Cr, 4.5 Ni and 0.5 Mo
weldmetal. It has excellent welding characteristics in
flat, H-V positions and V-up position. The weldmetal
provides very good resistance to corrosion, erosion
and pitting. OK 68.00 has outstanding arc and current
carrying characteristics with a quite and stable arc. The
slag is easily detachable revealing a smooth, shiny and
finely rippled bead.
WELDING CURRENT: DC +, AC 65 V
TYPICAL APPLICATIONS
OK 68.00 is a suitable electrode for joining, surfacing
applications of hydel turbine blades, valve seat runners,
high pressure vessels, paper plant equipment, welding
of guide vans and runners, similar corrosion resisting
chromium steels, steel castings and martensitic-ferritic
stainless steel of similar types.

46

Chemical
Composition (%)

Chemical
Composition (%)
C
Mn
Si
Ni
Cr
Mo
S
P

0.03
0.8
0.4
4.5
12.5
0.5
0.015
0.020

Mechanical Properties
YS
UTS
EL

680 N/mm2
800 N/mm2
17%

CURRENT RANGE & PACKING DATA


Packing

Size

Length Current Range

(mm)

(mm)

2.50

350

70-100

Weight Per Box : 10 Kgs

3.15

350

90-130

Weight Per carton

4.00

350

120-170

5.00

350

150-220

(Amps)

(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

ESAB RSQ

DESCRIPTION
ESAB RSQ is a specially designed basic coated
stainless electrode for welding dissimilar and difficult
to weld steels. The weld deposit work hardens and
provides good impact resistance and has excellent
thermal shock resistance. ESAB RSQ welds with a
smooth arc with very little spatter and has a slag system
that provides good wetting with a slag cover that is
easily detachable depositing a weldbead that is smooth,
shiny and uniform.
APPROVAL: CQA(Met), Ichapore, DGQA
WELDING CURRENT: DC +
APPLICATIONS
ESAB RSQ deposits a weld metal which is highly
resistant to cracking and as well has good thermal
shock resistance. The weld metal will polish in service
to provide excellent metal to metal wear resistance.
Extremely suitable as a tough underlay for more brittle
alloys in medium to high temperature applications.
Recommended to use as a buffer layer for reconditioning
of medium manganese steel rail crossing. Other typical
applications; to weld difficult to weld steels, armour
steels, carbon steels to stainless steels, as a buffer

ESAB 430
A basic coated stainless steel electrode for
depositing a 17 Cr Weldmetal
Classification

AWS A 5.4: E 430-15

DESCRIPTION
ESAB 430 is a basic coated stainless steel electrode
giving ferritic weld of 17% Cr type for welding of ferriticmartensitic chrome steels. Welding with ESAB 430
electrode requires suitable post and preheats teatment
for obtaining optimum weldmetal properties. The welds
arc of radiographic quality.
WELDING CURRENT: DC +

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mo
Cr
S
Ni
Si
Mn
P

0.03
3.30
22.00
0.017
11.5
0.6
1.2
0.018

Mechanical Properties
UTS
EL
Hardness
As welded
Work-hardened

Welding
Consumables

A specially designed stainless steel electrode for


welding dissimilar and difficult to weld steel

layer, for overlaying surfaces that take severe impact


and pounding (ie) in, steel mill wobblers and coupling
boxes, armour mill hammers, bar mill guides and synterplant parts. Also for welding 5Cr-1/2Mo steels where no
heat treatment can be applied.

640 N/mm2
36%
150-200VHN
400-430VHN

CURRENT RANGE & PACKING DATA


Packing

Size

Length Current Range

(mm)

(mm)

2.50

350

50-80

3.15

350

60-100

Weight Per carton

4.00

350

90-145

5.00

350

130-180

(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

(Amps)
Weight Per Box : 10 Kgs

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

TYPICAL ALL WELDMETAL PROPERTIES


Chemical
Composition (%)
C
Mn
Si
Ni
Cr
Mo

0.08
0.9
0.5
0.4
17.0
0.4

Mechanical Properties
YS
UTS
EL

430 N/mm2
520 N/mm2
20%

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

60-90

Packing

(Amps)

3.15

350

80-120

TYPICAL APPLICATIONS

4.00

350

120-170

ESAB 430 is designed for welding AISI 430 stainless


steels and steels with similar composition. Typical
applications include machine parts, gears, fasteners,
propeller shafts, welding of cast parts in gas turbine
construction, welding of similar corrosion resistant
chrome steels and steel castings, pump parts cimponents
in oil refineries, coal washers etc.

5.00

350

150-240

Weight Per Box : 10 Kgs


Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

47

Welding
Consumables

ESAB ARMOlD 1
A specially designed stainless steel electrode for
joining of armour plates and other crack sensitive
steels
DESCRIPTION
ESAB ARMOlD 1 is a stainless steel electrode designed
for joining of high strength and dissimilar alloys, armour
plates and other crack sensitive steels. ESAB ARMOlD
1 is also suitable as a cushioning alloy under hard
deposits and for repairing of carbon steel, alloy steel
and stainless steel components. It deposits an austenitic
weldmetal with sufficient residual ferrite to impart
extreme crack resistivity. The electrode has excellent
operating characteristics with superior arc stability at
low current levels. The weldmetal has excellent work
hardening rate without deformation. The slag cover is
easily detachable and the weld bead is shiny smooth
and finely rippled.

Chemical
Composition (%)
C
Cr
Ni
Mn
Mo
Si
S
P

0.08
20.30
8.50
1.8
2.60
0.50
0.015
0.020

Mechanical Properties
UTS
735 N/mm2
EL
35%
Hardness
(As Welded Condition)
280VHN
Hardness
(Work Hardend Condition) 400VHN

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

55-75

WELDING CURRENT: DC +, AC 70V

3.15

350

90-110

APPLICATIONS

4.00

350

120-160

ESAB ARMOlD 1 is especially designed for welding


of armour plates. Other than application on armour
plates, the electrode is also suitable for joining of high
strength steels such as high carbon steels, ChromeCarbon steels, Chrome-Moly steels and spring steels.
Dissimilar steels such as Carbon & Alloy steels to Mn-

5.00

350

140-205

APPROVAL: CQA (Met), Ichapore, DGQA

ESAB CHROMWELD G
A rutile coated 19/8/5 type electrode for joining dissimilar steels
Classification

IS 5206: E 18.8 Mn R 24

DESCRIPTION
ESAB Chromweld G is a rutile coated stainless steel
electrode depositing 19 Cr-8, Ni-5 Mn work hardening
type weld metal. The electrode is specially designed for
applications involving good work hardening properties
and joining of high tensile steels. It has smooth and stable characteristics with good bead appearances.

48

steels or Stainless Steels can also be welded with ESAB


ARMOlD 1. The excellent work hardening characteristics
displayed by ESAB ARMOID-1, makes it suitable for
use in reinforcing rail steels, excavator bucket teeth, for
surfacing of gear teeth and steel mills roll prior to hard
metal deposition.
TYPICAL ALL WELDMETAL PROPERTIES

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Mn
Si
S
Ni
Cr
P
Mo

0.10
6.20
0.75
0.015
8.0
18.00
0.020
0.2

Mechanical Properties
UTS
YS
EL

650 N/mm2
500 N/mm2
35%

CURRENT RANGE & PACKING DATA


Size

Length Current Range

WELDING CURRENT: DC +, AC 70V

(mm)

(mm)

2.50

350

55-75

APPLICATIONS

3.15

350

90-110

Chromweld G is specially designed for welding of High


strength steels of unknown composition and also suitable as a cushioning layer prior to hard surfacing. Other applications include joining of manganese steel to
manganese steel or mild steel, in marine shaft building,
bucket lips, etc.

4.00

350

120-160

5.00

350

140-205

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a card board box. Also available in ready to use vacuum
pack cartons.

ESAB CHROMWELD G (Spl)

DESCRIPTION
ESAB Chromweld G Special is a lime rutile coated stainless steel electrode depositing high strength 20 Cr 8.5
Ni - 6 Mn - 0.6 Mo type work hardening austenitic weld
deposit. The Electrode is especially suitable for high impact and corrosion resistance combined with moderate
abrasion at elevated temperature. The design ensures
excellent running performance with smooth stable arc
with good wetting action and minimum spatter level. The
weld metal is designed to have optimum ferrite content
to prevent hot cracking and suitable for welding of dissimilar steels and high tensile steels.
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
ESAB Chromweld G Special is designed for welding
of high strength alloy steel and dissimilar joints. The
unique composition enables this electrode to be most
suitable for welding of Gun Carriage base plates, High
Tensile Armour Plates, joining of austenitic manganese
steel components, etc.

Chemical
Composition (%)
C
Mn
Si
Ni
Cr
Mo
P
S

0.06
6.00
0.6
10.5
20.0
0.6
0.02
0.02

Mechanical Properties
UTS
EL

640 N/mm2
40%

Welding
Consumables

A high alloyed electrodes for high strength applications

TYPICAL ALL WELDMETAL PROPERTIES

CURRENT RANGE & PACKING DATA


Size

Length Current Range

(mm)

(mm)

2.50

350

55-75

3.15

350

90-110

4.00

350

120-160

5.00

350

140-205

Packing

(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5

PACKING: Electrodes are packed in heat sealed plastic


cartons and five of these cartons are shrink wrapped in
a Cardboard box. Also available in ready to use vacuum
pack cartons.

49

GTAW Consumables
Welding
Consumables

OK TIGROD SG
Classification : AWS A5.18: ER 70S-G
DESCRIPTION & APPLICATION
General purpose TIG Welding Wire suitable for C/C-Mn
steel pipes, tubes, plates etc.
WELDING CURRENT: DC
SHIELDING GAS: Argon
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
P
S
0.08 1.3 0.60 0.014 0.024

OK TIGROD S2
A Copper coated rod for TIG welding
Classification AW5 A5.18: ER 70S-2
DESCRIPTION & APPLICATION
OK Tigrod S2 are copper coated rod for TIG welding
process using Argon and is specially suitable for welding
of light gauge mild steel in all position and for a variety
of applications, including root run for pipes & tubes etc.
APPROVALS : PDIL, NPC
WELDING CURRENT: DC
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
P
S
Ti
Zr
Al
0.06 1.15 0.6 0.015 0.015 0.08 0.07 0.08

OK TIGROD S2 (Spl)
A Copper coated rod for TIG welding meeting impact strength at -51C
Classification AW5 A5.18: ER 70S-2
DESCRIPTION & APPLICATION
OK TIGROD S2 (Spl) are copper coated rod for TIG
welding containing medium manganese and silicon to
optimise strength and impact toughness at sub-zero
temperatures of -51 ac. OK TIGROD 52 (5pl) is designed
for the welding structural steels, pressure vessels and
boilers involving unalloyed and micro alloyed structural
steels. Also recommended for rootruns of pipes & tubes
of A5TM A 1 066-B steel used for offshore application.
Passes corrosion test as per NACETM-O2-84 & HIC test
as per NACE-TM-01-77 specification.
WELDING CURRENT: DC
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
P
S
Ti
Zr
Al
0.05 1.20 0.55 0.015 0.015 0.08 0.07 0.08

50

TYPICAL ALL WELDMETAL PROPERTIES


Mechanical Properties
YS
UTS
EL

425 MPa
515 MPa
26%

PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.2
1000
1.6
1000
2.0
1000
2.4
1000
PACKING: The rods are packed in 5.5 kg cartons and
four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Composition (%)
C
Mn
Si
Al
S
P
Ti
Zr

0.06
1.00
0.6
0.08
0.015
0.015
0.07
0.07

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -29oC

420 N/mm2
515 N/mm2
26%
50J

PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
PACKING: The rods are packed in 5.5 kg cartons and
four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Composition (%)
C
Mn
Si
Al
S
P
Zr
Ti

0.05
1.20
0.55
0.08
0.015
0.015
0.07
0.08

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -51oC

415 N/mm2
510 N/mm2
27%
28J

PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
PACKING: The rods are packed in 5-kg cartons and
four of them in a Cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

OK TIGROD 12.64
Classification

AW8 A5.18: ER 708-6


DIN 8559: 8G 3

DESCRIPTION
OK TIGROD 12.64 is a copper-coated rod for GTAW
of mild steels and carbon steels. A slightly higher silicon and manganese increases better yield and tensile
strength of the weld metal that is smooth and sound.

C
Mn
Si
S
P

0.10
1.70
1.00
0.020
0.023

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -29oC

470 N/mm2
590 N/mm2
25%
80J

Welding
Consumables

Weldmetal
Composition (%)

A Copper coated rod for TIG welding

PACKING DATA
Size
(mm)

Length
(mm)

1.6
2.0
2.5

1000
1000
1000

Packing
(5 Kg.)

TYPICAL WIRE COMPOSITION (%)


C

Mn

0.10

1.70

Si

0.90 0.020 0.015

PACKING: The rods are packed in 5-kg cartons and


four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES

OK TIGROD 13.09
A Copper coated rod for TIG welding of C-O.5 Mo
Steel pipes/tubes
Classification

AW8 A5.28: ER 808- G

DESCRIPTION
OK TIGROD 13.09 is copper coated rod for TIG welding C-0.5 Mo steel pipes and tubes used in boilers and
pressure vessels with a temperature up to 500C. Also
used for high strength low alloy steel.

Weldmetal
Composition (%)
C
Mn
Si
S
P
Mo

Mn

Si

0.08

1.95

0.5

Mo

0.01 0.010 0.50

YS
UTS
EL (L=4d)
Impact (CVN) at 0oC

410 N/mm2
580 N/mm2
26%
40J

PACKING DATA

TYPICAL WIRE COMPOSITION (%)


C

0.07
0.9
0.55
0.01
0.08
0.50

Mechanical Properties

Cu
0.15

Size
(mm)

Length
(mm)

1.6
2.0
2.5

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5-kg cartons and


four of them in a Cardboard box.

OK TIGROD 13.16
Copper coated 1.25 Cr-O.5 Mo Tig Rod
Classification

AWS A5.28: ER 80S 82

DESCRIPTION
OK TIGROD 13.16 is a tig filler rod suitable for welding
pipes and tubes of 1.25 Cr-0.5 Mo Steels. It deposits
notch free welds with excellent mechanical properties
as well as high creep rei stance and toughness.The
weld deposit is of radiographic quality. Each wire is embossed with AWS/ SFA code for easy identification.

APPLICATIONS
Recommended for welding of pipes and tubes of matching composition in Power Plants, Refineries, Fertilizer
Plants, Chemical and Petrolium Plants. Suitable for
ASTM A 335 Gr. P11, AStM A 387 Gr. S, DIN 15 Cr M03,
ASTM A 199-76, ASTM A 200-75, ASTM A 213-760 and
similar steels.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Mo

0.08

0.60

0.50

1.30

0.60

Cu

0.25 0.012 0.014

(Contd...)
51

Welding
Consumables

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
C
Mn
Si
S
Cr
Cu
P
Mo

0.07
0.55
0.45
0.012
1.25
0.20
0.014
0.55

PACKING DATA
Size
(mm)

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -18oC

510 N/mm2
620 N/mm2
26%
120J

Packing
(5 Kg.)

1000
1000
1000
1000

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

OK TIGROD 13.17

TYPICAL ALL WELDMETAL PROPERTIES

Copper coated 2.25 Cr-1 MoTig Rod


Classification AWS A5.28: ER 90S 83
DESCRIPTION
OK TIGROD 13.17 is a tig filler rod suitable for welding
pipes and tubes of 2.25 Cr-1.0 Mo Steels. It deposits
notch free welds with excellent mechanical properties
as well as high creep reistance and toughness. The
weld deposit is of radiographic quality. Each wire is embossed with AWS/ SFA code for easy identification.
APPLICATIONS
Recommended for welding of pipes and tubes of matching composition in Power Plants, Re1ineries, Fertilizer Plants, Chemical and Petrolium Plants. Suitable for
ASTM A 335 Gr. P22, ASTM A 387 Gr. D, DIN 10 Cr
Mo 91 0-G3, ASTM A 199-76, ASTM A 200-75, ASTM A
369-76D, DIN 10 CrMo910 and similar steels.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Mo

0.08

0.60

0.50

2.5

1.05

Cu

0.25 0.012 0.014

OK TIGROD 13.23
Classification

SFA/AWS A5.28 ER80S-Ni1

DESCRIPTION
A copper coated, Ni-alloyed (0.9% Ni), rod for GTAW of
low - temperature fine-grained steels. The wire provides
good impact toughness down to -50OC and is especially
suitable for use in the offshore industry.
SHIELDING GAS : l1 (EN 439)
APPROVALS : DNV IVY40M
ALLOY TYPE : Low alloyed steel (1% Ni)

52

1.2
1.6
2.0
2.4

Length
(mm)

Weldmetal
Composition (%)
C
Mn
Si
S
Cr
Cu
P
Mo

0.07
0.55
0.45
0.012
2.5
0.20
0.014
1.02

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -18oC

600 N/mm2
710 N/mm2
24%
120J

PACKING DATA
Size
(mm)

Length
(mm)

1.2
1.6
2.0
2.4

1000
1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Cu
others tot

0.085
0.60
1.00
0.025
0.025
0.15
0.9
0.275
0.05
0.35
0.50

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at 0oC
-20oC
-46oC
-60oC

500 N/mm2
600 N/mm2
25%
230J
200J
140J
90J

PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
3.2
1000
PACKING: The rods are packed in 5-kg cartons and
four of them in a Cardboard box.

OK TIGROD 13.28
SFA/AWS A5.28: ER80S-Ni2
EN 1668 : W2Ni2

DESCRIPTION
OK Tigrod 13.28 is 2.4 Ni-alloyed (ER80S-Ni2), copper-coated rod for the GTAW of low-temperature, finegrained steels in applications such as pressure vessels,
pipes and the offshore industry, with a minimum yield
strength of up to 470 MPa. The wire provides good impact toughness down to 60OC.

Weldmetal
Composition (%)
C
Mn
Si
Ni

0.10
1.1
0.6
2.4

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC
-40oC
-60oC

540 N/mm2
630 N/mm2
30%
200J
180J
150J

Welding
Consumables

Classification

TYPICAL ALL WELDMETAL PROPERTIES

PACKING DATA

APPROVALS: UDT, EN440, VdTUV


WELDING CURRENT: DC-

Size
(mm)

Length
(mm)

1.0
1.6
2.0
2.4
3.2
4.0

1000
1000
1000
1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

OK TIGROD 13.32
A Copper coated 5 Cr, 0.5 Mo rod for TIG welding
Classification

AWS A5.9: ER 502


DIN 8575: SG Cr Mo 5

DESCRIPTION
OK TIGROD 13.32 is low alloyed 5 Cr, 0.5 Mo filler rod
for GTAW of creep resistant steels. OK TIGROD 13.32
weld deposit has excellent mechanical properties with
good Xray quality. The filler rod is developed for welding
of pipes and tubes of similar composition, in refineries,
petrochemicals, and fertiliser plants. OK TIGROD 13.32
is suitable for ASTM grades 199-76, 335-76, 369-76,
and 387-76. The arc and current carrying characteristics are excellent and provides a high degree of welder
appeal. The final weld bead is smooth, shiny and even.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Mo

0.07

0.50

0.40

5.70

0.60

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
C
Mn
Si
Cr
Mo

0.10
0.60
0.50
5.50
0.50

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC

510 N/mm2
620 N/mm2
25%
45J

PACKING DATA
Size
(mm)

Length
(mm)

1.6
2.0
2.5

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5-kg cartons and


four of them in a Cardboard box.

53

Welding
Consumables

OK TIGROD 13.37
GTAW ER80S-B8
Classification

SFA/AWS A5.28: ER80S-B8


EN 12070 : WCrMo9

DESCRIPTION
OK Tigrod 13.37 is a 9Cr-1 Mo-alloyed, copper-coated
rod for the GTAW of high temperature steels and steels
for hot hydrogen service, especially in oil refineries. The
electrode is a plan ER505 type.

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
C
Mn
Si
Cr
Mo

0.08
0.60
0.40
9.00
1.00

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -20oC
-40oC
-60oC

540 N/mm2
660 N/mm2
26%
140J
120J
90J

PACKING DATA
Size
(mm)

WELDING CURRENT: DC-

Length
(mm)

Packing
(5 Kg.)

1.6
1000
2.0
1000
2.4
1000
3.2
1000
PACKING: The rods are packed in 5 kg cartons and
four of them in a Cardboard box.

OK TIGROD 13.38
GTAW ER90S-B9
Classification

SFA/AWS A5.28: ER90S-B9


EN 12070:WCrMo91

DESCRIPTION
OK TIGROD 13.38 is a 9CrMo VN-alloyed rod for the
GTAW of high-temperature steels and steels for hot
hydrogen service, especially in oil refineries. It should
preferably be used for 9% Cr steels, such as p91/T91
steels.
The alloy is modified in terms of the limits for impurity
elements and is extremely clean. This produces improved strength levels both at room temperature and at
higher temperatures.
AWS has changed the classification for this product.
The previous classification was A5.9 Er505.
APPROVALS: UDT, DIN 8575, VdTV, 07686
WELDING CURRENT : DC-

54

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
C
Mn
Si
Cr
Ni
Mo

0.10
0.50
0.26
8.90
0.70
1.00

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at 0oC
-20oC
-40oC

690 N/mm2
785 N/mm2
20%
180J
150J
90J

PACKING DATA
Size
(mm)

Length
(mm)

1.0
1.6
2.0
2.4
3.2
4.0

1000
1000
1000
1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5-kg cartons and


four of them in a Cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

OK TIGROD 16.10

Classification

AWS A5.9: ER 308L

DESCRIPTION
OK TIGROD 16.10 is 18 Cr - 8 Ni type rod for GTAW of
austenitic corrosion resisting steels. OK TIG ROD 16.10
is suitable for welding of AISI 301, 304, 304L and equivalent grade. Also provides acceptable results on most
niobium and titanium stabilised steels.

Weldmetal
Composition (%)
C
Mn
Si
S
Cr
Ni
P

TYPICAL WIRE COMPOSITION (%)


Mn

Si

Cr

Ni

0.025

1.6

0.4

20

10

0.018 0.018

AWS A5.9: ER 347

DESCRIPTION
OK TIGROD 16.11 are Niobium stabilised stainless
steel rods of 18Cr-8Ni type for GTAW, providing excellent weld appeal. OK TIGROD 16.11 is suitable for AISI
321, 347 & 348 type grades that are commonly used
in refinery, chemical and petrochemical industries, food
and beverage industries etc.
TYPICAL WIRE COMPOSITION (%)
Mn

Si

Cr

Ni

0.03

1.5

0.6

19.5

9.5

Size
(mm)

Length
(mm)

1.6
2.0
2.5

1000
1000
1000

Packing
(5 Kg.)

TYPICAL ALL WELDMETAL PROPERTIES

Extra low carbon stainless steel rods of the Niobium


stabilised 18/8 type for TIG welding

461 N/mm2
632 N/mm2
36%
84J

PACKING: The rods are packed in 5.5 kg cartons and


four of them in a Cardboard box.

OK TIGROD 16.11

Classification

YS
UTS
EL (L=4d)
Impact (CVN) at -196oC

PACKING DATA

APPROVALS: PDIL, NPC

0.025
1.75
0.4
0.018
20.0
10.0
0.008

Mechanical Properties

Welding
Consumables

An extra low carbon stainless steel rod of 18/8 type


for TIG Welding

Nb

0.55 0.018 0.018

Weldmetal
Composition (%)
C
Mn
Si
Nb
Cr
Ni
S
P

0.03
1.50
0.60
0.55
5.5
2.5
0.018
0.018

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC

430 N/mm2
640 N/mm2
35%
100J

PACKING DATA
Size
(mm)

Length
(mm)

1.6
2.0
2.5

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

55

TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

OK TIGROD 16.30
An extra low carbon stainless steel rod of the 18 Cr,
12 Ni, 3 Mo type for TIG welding
Classification

AWS A5.9: ER 316L

APPROVALS: PDIL, NPC


DESCRIPTION
OK TIGROD 16.30 is an extra low carbon stainless rod
for GTAW of corrosion resisting steels having composition corresponding to 18% Cr, 12% Ni and 3% Mo type,
suitable for AISI 316, 316L & similar steels.

Weldmetal
Composition (%)
C
Mn
Si
Nb
Cr
Ni
S
P

Mn

Si

Cr

Ni

Mo

0.025

1.8

0.40

18.5

12.0

2.7

YS
UTS
EL (L=4d)
Impact (CVN) at -196oC

470 N/mm2
650 N/mm2
35%
50J

PACKING DATA

TYPICAL WIRE COMPOSITION (%)


C

0.020
1.8
0.4
18.5
12
2.7
0.018
0.018

Mechanical Properties

0.018 0.018

Size
(mm)

Length
(mm)

1.6
2.0
2.5

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5.5 kg cartons and


four of them in a Cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

OK TIGROD 16.35
An extra low carbon stainless steel rod of the 20 Cr,
14 Ni, 3.5 Mo type forTIG welding
Classification

AWS A5.9: ER 317L

DESCRIPTION
OK TIGROD 16.35 are extra low carbon stainless rods
of 20% Cr, 14% Ni, 3.5% Mo type for GTAW of AISI317
and 317L or somewhat lower alloyed types normally
employed for welding of corrosion esistant austenitic
type and acid resistant steels. The wires are designed
for providing excellent results with Argon as shielding
gas.
TYPICAL WIRE COMPOSITION (%)

56

Mn

Si

Cr

Ni

Mo

0.03

1.8

0.4

20

14

3.5

0.018 0.018

Weldmetal
Composition (%)
C
Mn
Si
Cr
Ni
Mo
S
P

0.03
1.80
0.40
20.0
14.0
3.5
0.018
0.018

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC

450 N/mm2
600 N/mm2
32%
55J

PACKING DATA
Size
(mm)

Length
(mm)

1.6
2.0
2.5

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5.5 kg cartons and


four of them in a Cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

OK TIGROD 16.53

Classification

AWS A5.9: ER 309L

DESCRIPTION
OK TIGROD 16.53 are extra low carbon rods of 24% Cr,
13% Ni stainless steel for GTAW of similar composition
and also dissimilar welding of 18/8 steels to Mild steels
or for surfacing of steels for corrosion resistance. The
weld bead is smooth, shiny and also of radiographic
quality.
APPROVALS: PDIL, NPC
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Ni

0.02

1.8

0.4

24

13

C
Mn
Si
Cr
Ni
S
P

0.02
1.8
0.4
24.0
13.0
0.018
0.018

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -60oC

440 N/mm2
630 N/mm2
35%
130J

PACKING DATA
Size
(mm)

Length
(mm)

1.6
2.0
2.5

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5.5 kg cartons and


four of them in a Cardboard box.

0.018 0.018

TYPICAL ALL WELDMETAL PROPERTIES

OK TIGROD 16.54
Classification

Weldmetal
Composition (%)

Welding
Consumables

An extra low carbon 24% Cr, 13% Ni stainless steel rods


for TIG welding

Mechanical Properties

AWS A5.9: ER 309 MoL (Nearest)

DESCRIPTION
An over-alloyed, stainless, CrNiMo (ER309MoL type)
electrode for the GTAW of stainless steels of the same
type and for joining stainless to mild or low alloyed
steels. OK Tigrod 16:54 is usually welded with Ar as the
shielding gas.
WELDING CURRENT: DC+
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Ni

Mo

<0.02

1.5

0.5

24

14

2.6

0.015 0.015

YS
UTS
EL
Impact (CVN) at 20OC

400 MPa
600 MPa
34%
110J

PACKING DATA
Size
(mm)

Length
(mm)

1.2
1.6
2.0
2.4

1000
1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

57

Welding
Consumables

OK TIGROD 16.13
An austenitic stainless steel rod of 25 Cr, 20 Ni type
for TIG welding
Classification AWS A5.9: ER 310
DESCRIPTION
OK Tigrod 16.13 is fully austenitic rod of heat resisting
25 Cr-20 Ni type for GTAW providing scaling resistance
at temperatures upto 11 00C-1150C. OK AUTROD
16.13 is suitable for AISI 310& DIN werkst Nr 1.4828,
1.4841 & 1.4845 type steels and deliver excellent weld
performance.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
S
P
0.10 1.8 0.40 26.0 21.0 0.018 0.018

OK TIGROD 16.95
Classification EN ISO 14343
DESCRIPTION
Bare corrosion resisting chromium-nickel-manganese
welding rods for welding of austenitic stainless alloys of
18% Cr, 8% Ni, 7% Mn types.
Ok Tigrod 16.95 has a general corrosion resistance similar to that of the corresponding parent metal. The higher
silicon content improves the welding properties, such as
wetting. When used for joining dissimilar materials the
corrosion resistance is of secondary importance. The
alloy is used in a wide range of applications across the
industry such as joining of austenitic, manganese, work
hardenable steels as well as armourplate and heat resistant steels.
SHIELDING GAS : l1 (EN 439)
APPROVALS : DB 43.039.12 VdTV 05421
ALLOY TYPE : Austenitic 918% Cr - 8% Ni - 7% Mn)

OK TIGROD 1070
Classification

EN ISO 18273: S AI 1070 (AI99,7)

DESCRIPTION
OK Tigrod 1070 is highly resistant to chemical attack
and weathering. It is a relatively soft alloy that is very
formable and it is used extensively in thin - gauge and
foil products. It has good welding characteristics. One
characteristic feature of the alloy is the bright finish obtained by anodising. Non - heat treatable.
WELDING CURRENT: AC

58

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
C
Mn
Si
S
Cr
Ni

0.10
1.80
0.40
0.018
26.0
21

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC

310 N/mm2
520 N/mm2
32%
120J

PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
PACKING: The rods are packed in 5 kg cartons and
four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
Cu
N
others tot

0.20
1.2
6.5
0.030
0.020
18.5
8.5
0.3
0.3
0.08
0.50

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at 20oC

450 N/mm2
640 N/mm2
41%
130J

PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
PACKING: The rods are packed in 5 kg cartons and
four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Mechanical Properties
Composition (%)
Si
<0.20
YS
35 N/mm2
Mn
<0.03
UTS
75 N/mm2
V
<0.05
EL (L=4d)
33%
Cu
<0.04
AI >99.7
Ti
<0.03
Zn
<0.04
Fe
<0.25

PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
3.2
1000
PACKING: The rods are packed in 2.5 kg cartons and
four of them in a Cardboard box.

OK TIGROD 1100
SFA/AWS A5.10: R1100

DESCRIPTION
OK Tigrod 1100 is highly resistant to chemical attack
and weathering. It is a relatively soft alloy that is very
formable and it is used extensively in thin - gauge and
foil products. It has good welding characteristics. One
desirable characteristic of the alloy is the bright finish
obtained by anodising. Non-heat treatable.

Weldmetal
Composition (%)
Mn
V
Cu
AI
Ti
Zn

<0.05
<0.05
0.13
>99.0
<0.03
<0.10

Mechanical Properties
YS
UTS
EL (L=4d)

30 N/mm2
75 N/mm2
35%

Welding
Consumables

Classification

TYPICAL ALL WELDMETAL PROPERTIES

PACKING DATA

APPROVALS : CWB, AWS A5.10 (Item no ending of A


only)
WELDING CURRENT: AC

Size
(mm)

Length
(mm)

1.6
2.4
3.2

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

OK TIGROD 1450
Classification

EN ISO 18273: S AI 1450 (AI99,57i)

DESCRIPTION
OK Tigrod 1450 is highly resistant to chemical attack
and weathering. The alloy has a small addition of titanium, which has a grain-refining effect, which reduces
cracking susceptibility. It has good welding characteristics. One characteristic feature of the alloy is the bright
finishes obtained by anodising. Non-heat treatable.
APPROVALS : VdTV
WELDING CURRENT: AC

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
Si
Mn
Cu
AI
Ti
Zn
Fe

<0.25
<0.05
<0.05
>99.5
<0.15
<0.07
<0.40

Mechanical Properties
YS
UTS
EL (L=4d)

40 N/mm2
90 N/mm2
35%

PACKING DATA
Size
(mm)

Length
(mm)

1.6
2.0
2.4
3.2

1000
1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 2.5 kg cartons and


four of them in a Cardboard box.

59

Welding
Consumables

OK TIGROD 4043
Classification

SFA/AWS A5.10: R4043


EN ISO 18273: S Al 4043 (AlSi5)
EN ISO 18273 S Al 4043A (AlSi5(A))

DESCRIPTION
OK Tigrod 4043 is one of the most widely used welding
alloys. It is used for welding AIMgSi types and AISi alloys with up to 7% silicon. Not recommended for anodising. Non-heat treatable.

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe

5.00
<0.05
0.05
<0.05
<0.15
<0.10
<0.60

Mechanical Properties
YS
UTS
EL (L=4d)

55 N/mm2
165 N/mm2
18%

PACKING DATA

APPROVALS : CWB, AWS A5.10 (Item no ending of A),


DB 61.039.06, 61.039
WELDING CURRENT: AC

Size
(mm)

Length
(mm)

Packing
(Kg.)

1.6
2.0
2.4
3.2
4.0

1000
1000
1000
1000
1000

2.5/5
2.5
2.5/5
2.5/5
2.5/5

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

OK TIGROD 4047
Classification

SFA/AWS A5.10: R4047


EN ISO 18273: S Al 4047 (AISi12(A))
EN ISO 18273 : S AI 4047 (AISi12)

DESCRIPTION
OK Tigrod 4047 was originally developed as a brazing
alloy to take advantage of its low melting point and narrow freezing range. In addition, it has a higher silicon
content than OK Tigrod 4043, which provides increased
fluidity and reduced shrinkage. Hot cracking is significantly reduced when using OK Autrod 4047 as a filler
alloy. The alloy may be used in applications at sustained
elevated temperatures. Non - heat treatable.
APPROVALS : CWB, AWS A5.10 (Item no ending of
A)
WELDING CURRENT: AC

60

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
Si
Mn
Cu
Ti
Zn
Fe

12.0
<0.15
<0.05
<0.15
<0.20
<0.60

Mechanical Properties
YS
UTS
EL (L=4d)

38 N/mm2
170 N/mm2
12%

PACKING DATA
Size
(mm)

Length
(mm)

Packing
(Kg.)

1.6
2.0
2.4
3.2

1000
1000
1000
1000

2.5/5
2.5
2.5/5
2.5/5

PACKING: The rods are packed in 2.5 kg cartons and


four of them in a Cardboard box.

OK TIGROD 5087
EN ISO 18273 : S AI 5087 (AIMg4,

DESCRIPTION
Bare welding rod suitable for welding aluminium alloys
with up to 5% Mg and alloys where a higher tensile
strength is required. The alloying element Zr produces
improved resistance to hot cracking during solidification.
APPROVALS : DB 61.039.08, 61.039, VdTV
WELDING CURRENT: AC

Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zr
Zn
Fe
Mg

<0.25
0.9
0.15
<0.05
<0.15
0.15
<0.25
<0.40
4.9

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20OC

130 N/mm2
280 N/mm2
30%
35J

Welding
Consumables

Classification
5MnZr)

TYPICAL ALL WELDMETAL PROPERTIES

PACKING DATA
Size
(mm)

Length
(mm)

2.0
2.4
3.2

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

OK TIGROD 5183
Classification

SFA/AWS A5.10 : R5183


EN ISO 18273: S Al 5183
(AlMg4, 5Mno, 7(A))

DESCRIPTION
OK Tigrod 5183 was developed to provide the highest possible strength in tthe asweled condition of alloy
AA 5083 and similar high magnesium alloys. The more
common OK Tigrod 5356 will typically fail to meet the
as-welded tensile requirements of AA 5083. The alloy
is typically utilised in marine and structural applications
where high strength, high impact fracture toughness
and exposure to corrosive elements are important. The
alloy is not recommended for elevated temperature applications due to its susceptibility to stress corrosion
cracking. The alloy is non - heat treatable.
APPROVALS : CWB, AWS A5.10 (item no ending of A
only), DB 61.039.04, VdTV 61.039
WELDING CURRENT: AC

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe
Mg

<0.25
0.08
0.15
0.10
<0.15
<0.25
<0.40
4.8

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at + 20OC

140 N/mm2
290 N/mm2
25%
30J

PACKING DATA
Size
(mm)

Length
(mm)

Packing
(Kg.)

1.6
2.0
2.4
3.2
4.0

1000
1000
1000
1000
1000

2.5/5
2.5
2.5/5
2.5/5
2.5/5

PACKING: The rods are packed in 2.5/5 kg cartons


and four of them in a Cardboard box.

61

Welding
Consumables

OK TIGROD 5356
Classification

SFA/AWS A5.10: R5356


EN ISO 18273: S Al 5356
(AlMg5Cr (A))

DESCRIPTION
OK Tigrod 5356 is the most widely used welding alloy
and can be classified as a general-purpose type filler
alloy. OK Tigrod 5356 is typically chosen because of
its relatively high shear strength. The 5XXX alloy base
material, welded with OK Tigrod 5356, with a weld pool
chemistry greater than 3% Mg and service temperatures in excess of 65OC, is susceptible to stress corrosion cracking. The alloy is non - heat treatable.

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe
Mg

<0.25
0.15
0.13
<0.05
<0.11
<0.10
<0.40
5.0

Mechanical Properties
YS
UTS
EL (L=4d)

120 N/mm2
265 N/mm2
26%

PACKING DATA

APPROVALS : CWB, AWS A5.10 (Item no ending of A


only), DB 61.039.06, VdTV 61.039
WELDING CURRENT: AC

Size
(mm)

Length
(mm)

Packing
(Kg.)

1.6
2.0
2.4
3.2
4.0
5.0

1000
1000
1000
1000
1000
1000

2.5/5
2.5/5
2.5/5
2.5/5
2.5/5
2.5/5

PACKING: The rods are packed in 2.5/5 kg cartons


and four of them in a Cardboard box.

OK TIGROD 5554
Classification

SFA/AWS A5.10: R5554


EN ISO 18273: S Al 5554
(AIMg2,7Mn)

DESCRIPTION
OK Tigrod 5554 is a solid aluminium rod with a content
of 2.7% Mg. It is recommended for the welding of AlMg
alloys like 5454. Typical applications include chemical
storage tanks, automotive components like wheels and
frame sections. The weld metal is not sensitive to stress
corrosion cracking at elevated temperatures.
APPROVALS : CWB, AWS A5.10 (Item no ending of
A)
WELDING CURRENT: AC

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe
Mg

<0.25
0.75
0.13
<0.10
<0.13
<0.25
<0.40
2.7

Mechanical Properties
YS
UTS
EL (L=4d)

110 N/mm2
230 N/mm2
17%

PACKING DATA
Size
(mm)

Length
(mm)

1.6
2.4
3.2

1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

62

OK TIGROD 5556
SFA/AWS A5.10 : R556
EN ISO 18273: S AI 5556A (AIMg5Mn)

DESCRIPTION
Bare welding rod suitable for welding aluminium alloys
with up to 5% Mg that are not age hardenable and alloys
where a higher tensile strength is required. The corrosion resistance in a marine atmosphere is very good.
APPROVALS : CWB, AWS A5.10 (Item no ending of A
only), VdTV

Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe
Mg

<0.25
0.8
0.13
<0.10
0.13
<0.20
<0.40
5.3

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20OC

145 N/mm2
295 N/mm2
25%
35J

Welding
Consumables

Classification

TYPICAL ALL WELDMETAL PROPERTIES

PACKING DATA

WELDING CURRENT: AC

Size
(mm)

Length
(mm)

1.6
2.4
3.2
4.0

1000
1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 5 kg cartons and


four of them in a Cardboard box.

OK TIGROD 5754
Classification

EN ISO 18273: S Al 5754 (AlMg3)

DESCRIPTION
OK Tigrod 5754 is a solid aluminium rod with a content of 3% Mg. It is recommended for welding
Al-Mg alloys with less than 3% magnesium. The alloy
has relatively high strength and corrosion resistance.
APPROVALS : VdTV
WELDING CURRENT: AC

TYPICAL ALL WELDMETAL PROPERTIES


Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe
Mg

<0.25
<0.50
<0.30
<0.05
<0.15
<0.20
<0.40
3.1

Mechanical Properties
YS
UTS
EL (L=4d)

110 N/mm2
230 N/mm2
23%

PACKING DATA
Size
(mm)

Length
(mm)

1.6
2.0
2.4
3.2
4.0

1000
1000
1000
1000
1000

Packing
(5 Kg.)

PACKING: The rods are packed in 2.5/5 kg cartons


and four of them in a Cardboard box.

63

GMAW Consumables
TYPICAL ALL WELDMETAL PROPERTIES

Welding
Consumables

ESAB MW1

Mechanical Properties

A Copper coated wire for MIG/MAG welding


Classification

YS
UTS
EL
Impact (CVN) at -30oC

AWS A5.18: ER 70S-6


EN 440 : G3Si1
IS 6419 : S4

DESCRIPTION

440 N/mm2
520 N/mm2
26%
50J

CURRENT RANGE & PACKING DATA

ESAB MW1 is a copper - coated, Mn - Si alloyed solid


wire for GMAW of non alloyed steel as used in general
construction, automotives, ship building and pressure
vessel fabrication. The wire has a carefully controlled
wire chemistry and a unique surface technology providing superior weld metal quality at high wire feed speeds
and at high welding currents. The wire can be used with
both Ar/CO2 and pure CO2 shielding gas.
WELDING CURRENT: DC+
APPROVALS: RDSO, LRS, MN DASTUR, ABS, NPCIL

Size
(mm)

Current
(Amp)

0.8
1.2
1.6
2.0

60-220
90-330
120-440
150-550

Voltage
Packing in Kg.
(V)
12.5 15.0 100 250
17-25
18-30
20-36
21-41

PACKING: The wires are supplied in plastic or wire


basket spools packed in a cardboard box 12.0/15.0
kgs or 100/250 kgs Marathon pac or 100/250 kgs steel
Bobbins.

TYPICAL WIRE COMPOSITION (%)


C

Mn

Si

Cu

0.07

1.45

0.80

0.02

0.02

0.2

TYPICAL ALL WELDMETAL PROPERTIES

OK ARISTOROD 12.50
Classification
DESCRIPTION
The non copper coated OK AristoRod 12.50 is a
manganese-silicon alloyed solid wire for GMAW of
unalloyed steels, such as general structural, pressure
vessel, ship building and for fine - grained carbon manganese steels for the same purpose with a minimum
yield strength of max 420 MPa. The electrode can be
welded with Ar/20CO2 or with pure CO2 as the shielding
gas. The AristoRod wires are suitable for operating at
high currents with maintained disturbance free wire
feeding giving a stable arc with a low amount of spatter.
OK AristoRod 12.50 delivered in the unique ESAB
Octagonal Marathon Pac is excellent in mechanised
welding applications.
SHIELDING GAS: CO2, 80Ar / 20 CO2
APPROVAL: ABS 3YSA; BV SA37M; DNV III YMS; LR
3S, 3YS; VDTUV 10052.
TYPICAL WIRE COMPOSITION (%)

64

Mechanical Properties

SFA/AWS A5.18 ER70S-6


EN ISO 14341-A G3 Si1

Si

Mn

0.1

0.9

1.5

Cu

0.025 0.025 0.15

Ti+Zr
0.10

As Welded (CO2)
YS
UTS
EL
Impact (CVN) at -29oC

400 N/mm2
480 N/mm2
22%
27J

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
0.9
1.0
1.14
1.2
1.32
1.4
1.6

60-200
70-250
80-300
80-300
120-380
225-480
150-420
225-550

18-24
18-26
18-32
18-32
18-35
18-32
22-36
28-38

PACKING: Aristorod wires can be supplied on adapter


free 18kg wire baskets or in Marathon Pac bulk drums
charged with 250 or 475 kg.

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 13.14

Classification

AWS A5.28: ER 90S-G

DESCRIPTION
OK AUTROD 13.14 is a copper coated low alloy wire
for GMAW of HSLA steels, such as tractor cylinder, automobile components, wagon manufacturing, light, medium and heavy fabrication workshops involving high
strength materials. The wires are designed to produce
excellent beads of radiographic quality with CO2 or Argon mixtures in all position. One of the significant applications of OK Autrod 13.14 is of welding CONCOR
type wagons of the Indian Railways.
APPROVAL: RDSO

Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC

Welding
Consumables

A copper coated low alloy wire for MIG welding of


HSLA steels

520 N/mm2
640 N/mm2
22%
30J

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

1.2
1.6

80-280
120-360

Voltage
Packing in Kg.
(V)
12.5 15.0 100 200
18-28
20-34

PACKING: The wires are supplied in plastic or wire


basket spools packed in a Cardboard box 12.0/15.0
kgs or 100/250 kgs Marathon pac or 100/250 kgs steel
Bobbins.

TYPICAL WIRE COMPOSITION (%)


C

Mn

Si

Mo

Cu

0.09

1.7

0.5

0.40

0.02

0.02

0.2

TYPICAL ALL WELDMETAL PROPERTIES

OK ARISTOROD 13.09
Classification

Mechanical Properties

EN 440 : G2Mo
EN 12070 : G MoSi
SFA/AWS A5.28 : Er80S-G

DESCRIPTION
The non copper coated OK AristoRod 13.09 is a lowalloyed, molybdenum (0.5% Mo), solid wire for GMAW
of creep resistant steels of the same type, such as
pipes in pressure vessels and boilers with a working
temperature of up to 500OC.
The AristoRod wires are suitable for operating at high
currents with maintained disturbance free wire feeding
giving a stable arc with a low amount of spatter.
OK AristoRod 13.09 delivered in the unique Esab
Octagonal Marathon Pac is excellent in mechanised
welding applications.
Shielding Gas: CO2, 80 Ar/20 CO2
TYPICAL WIRE COMPOSITION (%)
C

Si

Mn

0.1

0.5

1.1

0.02 0.02

Mo

Cu

0.5

0.15

As Welded
(80Ar/20CO2)
YS
UTS
EL
Impact (CVN) at
20OC
-20OC
-40OC

515
610
26%
117J
100J
57J

PWHT - Stress Relieved


620OC 15h (80Ar/20CO2)
YS
UTS
EL
Impact (CVN) at
20OC
-20OC
-40OC

430
545
30
150J
120J
90J

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

1.8
1.0
1.2
1.6

40-170
80-280
120-350
225-480

16-22
18-28
20-33
26-38

Packing in Kg
15

65

TYPICAL WIRE COMPOSITION (%)

Welding
Consumables

OK ARISTOROD 13.26
Classification

SFA/AWS A5.28 ER80S-G

Si

Mn

Ni

Cu

DESCRIPTION

0.095 0.8

The non copper coated OK AristoRod 13.26 is a lowalloyed, nickel-copper (0,8% Ni, 0,3% Cu), solid wire
for GMAW of weathering steels, such as COR-TEN,
Patinax, Dillicor etc. The weld metal composition and
mechanical properties also make this product suitable
for welding high strength steels with a minimum yield
strength less than 470 Mpa.

TYPICAL ALL WELDMETAL PROPERTIES

The AristoRod wires are suitable for operating at high


currents with maintained disturbance free wire feeding
giving a stable arc with a low amount of spatter.
OK AristoRod 13.26 delivered in the unique Esab
Octagonal Marathon Pac is excellent in mechanised
welding applications.
Shielding Gas: CO2, 80Ar / 20 CO2
ALLOY TYPE : CE EN13479, DB 42.039.92, DNV
IIYMS (C1), III YMS (M21)

1.4 0.025 0.025 0.85 0.425

Mechanical Properties
As welded (80Ar / 20 CO2)
YS
UTS
EL
Impact (CVN) at -40oC

540 N/mm2
625 N/mm2
26%
83J

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.0
1.2
1.4
1.6

80-280
80-280
120-350
120-350
225-480

18-28
18-28
20-33
20-33
26-38

PACKING: Aristorod wires can be supplied on adapter


free 18kg wire baskets or in Marathon Pac bulk drums
charged with 250 or 475 kg.
TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 13.16

Mechanical Properties

Classification SFA/AWS A5.28 : ER 80S-B2


DESCRIPTION
A copper coated, low - alloyed, chromium-molybdenum
(1.3% Cr, 0.5% Mo), solid wire for GMAW of creep resistant steels like SA-387 Grade P11, A 335 Grade P11 or
similar materials. OK Autrod 13.16 is a high purity wire.
Shielding Gas: Ar/1-5O2, Ar/20CO2, CO2
TYPICAL WIRE COMPOSITION (%)
C

Si

Mn

Cr

Mo

Cu

0.095 0.6 0.55 0.025 0.20 1.35 0.525 0.35

X
15

Shielding Gas: CO2, 80Ar/20CO2, Ar/1-5O2


TYPICAL WIRE COMPOSITION (%)
Mn

Cr

0.95 0.55 0.55 0.025 0.015 2.5

66

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

1.8
1.0
1.2
1.6

40-170
80-280
120-350
225-480

16-22
18-28
20-33
26-38

Packing in Kg
15

PWHT - Stress Relieved 690OC / 1h (80Ar / 20CO2)

A copper coated, low - alloyed, chromium-molybdenum


(2.5% Cr, 1.1% Mo), solid wire for GMAW of creep resistant steels like SA-387 Grade 22, A 335 Grade P22
or similar materials.High purity wire with a guaranteed
Bruscato factor X<15.

Si

470 N/mm2
550 N/mm2
19%

Mechanical Properties

SFA/AWS A5.28 : ER 90S-B3

DESCRIPTION

YS
UTS
EL

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 13.17
Classification

PWHT - Stress Relieved 620OC 1h (80Ar / 20CO2)

Mo

Cu

1.05 0.35

X
15

YS
UTS
EL
Impact (CVN) at -40oC

590 N/mm2
720 N/mm2
22%
>47J

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

1.8
1.0
1.2
1.6

40-170
80-280
120-350
225-480

16-22
18-28
20-33
26-38

Packing in Kg
15

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 13.28

Mechanical Properties

EN 440 : G2Ni2
SFA/AWS A5.28 : ER 80S-Ni2

DESCRIPTION
A copper coated, Ni-alloyed (2.4% Ni), solid wire for
GMAW of low-alloyed and low temperature steels in applications such as vessels, pipes and in the offshore industry with a minimum yield strength less than 470 Mpa.
The wire provides a good impact thoughness down to
- 60OC.
Shielding Gas: Ar/1-5O2 (AWS), Ar/20CO2,(EN)
TYPICAL WIRE COMPOSITION (%)
C

Si

Mn

0.095 0.6 1.125 0.02 0.02

Ni

Mo

Cu

AI

2.4

0.15 0.35 0.02

The AristoRod wires are suitable for operating at high


currents with maintained distrubance free wire feeding
giving a stable arc with a low amount of spatter.
Ok AristoRod 13.29 delivered in the unique Esab
Octagonal Marathon Pac is excellent in mechanised
welding applications.
Shielding Gas: 80Ar/20CO2
TYPICAL WIRE COMPOSITION (%)
Mn

Cr

0.10 0.55 1.65 0.015 0.015 0.3

130J

YS
UTS
EL
Impact (CVN) at
0OC

540
630
29%
162J

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

1.8
1.0
1.2
1.6

40-170
80-280
120-350
225-480

16-22
18-28
20-33
26-38

As Welded
(80 Ar / 20 CO2)

The non copper coated OK AristoRod 13.29 is a lowalloyed, chromium-nickel-molybdenum (0.3% Cr, 1.4%
Ni, 0.25% Mo), solid wire for GMAW of high tensile
strength steels requiring tougher weld metal for critical
applications. Also suitable when fairly high impact
strength at lower temperatures is required.

Si

540
630
28%

Packing in Kg
15

Mechanical Properties

SFA/AWS A5.28 : ER 100S-G


EN ISO 16834-A : GMn3Ni1 Cr Mo

DESCRIPTION

YS
UTS
EL
Impact (CVN) at
0OC

PWHT - Stress Relieved


620OC 1h (Ar/1-5O2 - AWS)

TYPICAL ALL WELDMETAL PROPERTIES

OK ARISTOROD 13.29
Classification

As Welded
(Ar/20CO2 - EN)

Welding
Consumables

Classification

Ni

Mo

YS
UTS
EL
Impact (CVN) at
-20OC

730
800
19%
70J

PWHT - Stress Relieved


620OC 15 h
YS
UTS
EL
Impact (CVN) at
-20OC

690
750
20%
60J

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.0
1.2
1.6

80-280
80-280
120-350
225-480

18-28
18-28
20-33
26-38

PACKING: Aristorod wires can be supplied on adapter


free 18kg wire baskets or in Marathon Pac bulk drums
charged with 250 or 475 kg.

1.4 0.25 0.075

67

Welding
Consumables

OK ARISTOROD 13.13
Classification

SFA/AWS A5.28 : ER 100S-G

TYPICAL WIRE COMPOSITION (%)


C

Si

Mn

Cr

Ni

Mo

Cu

0.105 0.7 1.55 0.015 0.015 0.575 0.5750.225 0.30

DESCRIPTION
The non copper OK AristoRod 13.13 is a low-alloyed,
chromium-nickel-molybdenum (0.5% Cr, 0.5% Ni, 0.2%
Mo), solid wire for GMAW of high strength steels. But,
also suitable when welding steels where good impact
toughness is required at lower temperatures.
The AristoRod wires are suitable for operating at high
currents with maintained disturbance free wire feeding
giving a stable arc with a low amount of spatter.
OK AristoRod 13.13 delivered in the unique Esab
Octagonal Marathon Pac is excellent in mechanised
welding applications.

TYPICAL ALL WELDMETAL PROPERTIES


Mechanical Properties
As Welded
(80 Ar / 20 CO2)
YS
UTS
EL
Impact (CVN) at
-20OC

PWHT - Stress Relieved


570OC 1h

690
770
20%

YS
UTS
EL
Impact (CVN) at
-20OC

75J

660
750
24%
60J

CURRENT RANGE & PACKING DATA

Shielding Gas: 80Ar/20CO2

Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.0
1.2
1.6

40-170
80-280
120-350
225-480

16-22
18-28
20-33
26-38

PACKING: Aristorod wires can be supplied on adapter


free 18kg wire baskets or in Marathon Pac bulk drums
charged with 250 or 475 kg.

OK ARISTOROD 13.31
Classification

SFA/AWS A5.28 : ER 110S-G

DESCRIPTION
The non copper OK AristoRod 13.31 is a low-alloyed,
chromium-nickel-molybdenum (0.3% Cr, 1.9% Ni, 0.5%
Mo), solid wire for GMAW of high strength steels, heat
treated steels and fine grained constructional steels,
such as XABO90 with a minimum yield strength less
than 850 Mpa.
The ArristoRod wires are suitable for operating at high
currents with maintained disturbance free wire feeding
giving a stable arc with a low amount of spatter.
OK AristoRod 13.31 delivered in the unique ESAB
Octagonal Marathon Pac is excellent in mechanised
welding applications.
Shielding Gas: 80Ar/20CO2
Alloy Type: 0.3% Cr, 1.9% Ni, 0.5% Mo

68

TYPICAL WIRE COMPOSITION (%)


C
0.1

Si

Mn

Cr

Ni

Mo Cu/Ti

0.75 1.9 0.015 0.018 0.35 2.05 0.55 0.15

TYPICAL ALL WELDMETAL PROPERTIES


Mechanical Properties
As Welded (80 Ar / 20 CO2)
YS
UTS
EL (L=4d)
Impact (CVN) at -40oC

810 N/mm2
900 N/mm2
18%
55J

CURRENT RANGE & PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

1.0
1.2

80-280
120-350

18-28
20-33

PACKING: Aristorod wires can be supplied on adapter


free 18kg wire baskets or in Marathon Pac bulk drums
charged with 250 or 475 kg.

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 16.10

Classification

YS
UTS
EL
Impact (CVN) at -196oC

AWS A5.9: ER 308L

DESCRIPTION
OK AUTROD 16.10 are 19 Cr - 9 Ni type bare stainless
steel wires for GMAW of austenitic grades of the type
AISI 302,304, 304L and equivalent types. In most cases
OK AUTROD 16.10 gives fully acceptable results on niobium and titanium stabilised austenitic stainless steels.
The wires are designed to produce excellent weld appeal with Argon/O2 or CO2 mixtures as shielding gas.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Ni

0.02

1.6

0.4

20

10

450 N/mm2
645 N/mm2
36%
70J

CURRENT RANGE & TYPICAL PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.2
1.6

50-180
80-280
100-380

16-22
19-28
19-33

Packing in Kg.
12.5

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.

0.018 0.018
TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 16.11

Mechanical Properties

Stainless steel wires of Niobium stabilised 19/9 type


for MIG welding
Classification

Welding
Consumables

Mechanical Properties

An extra low carbon stainless steel wire of 19/9 type


for MIG welding

YS
UTS
EL
Impact (CVN) at +20oC

AWS A5.9: ER 347

DESCRIPTION
OK AUTROD 16.11 are Niobium stabilised 19 Cr-9 Ni
type wires for GMAW of welding of Niobium and Titanium stabilised stainless steel type AISI 321, 347 and
348 grades. This steel finds extensive use in refineries,
chemical and petrochemical Industries, food and beverage industries etc. The wires are designed to produce
excellent weld appeal with Argon/O2 or CO2 mixtures as
shielding gas.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Ni

Nb

0.07

1.5

0.6

19.8

9.8

0.6

OK AUTROD 16.30
An extra low carbon stainless steel wire of the 19 Cr,
12 Ni, 3 Mo type for MIG welding

430 N/mm2
640 N/mm2
35%
100J

CURRENT RANGE & TYPICAL PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.2
1.6

50-180
80-280
100-380

16-22
19-28
19-33

Packing in Kg.
12.5

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.

TYPICAL WIRE COMPOSITION (%)


C

Mn

Si

Cr

Ni

Mo

0.02

1.8

0.4

18.5

12

2.7

0.018 0.018

Classification AWS A5.9: ER 316L


DESCRIPTION
OK AUTROD 16.30 are extra low carbon wire of 19%
Cr, 12% Ni and 3% Mo type for GMAW of stainless
steel grade AISI 316, 316L and somewhat lower alloyed
types. The wires are designed to produce excellent weld
appeal with Argon/O2 or CO2 mixtures as shielding gas.

(Contd...)
69

TYPICAL ALL WELDMETAL PROPERTIES


Welding
Consumables

Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -196oC

470 N/mm2
650 N/mm2
35%
60J

CURRENT RANGE & TYPICAL PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.2
1.6

50-180
80-280
100-380

16-22
19-28
19-33

Packing in Kg.
12.5

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 16.53
An extra low carbon 24% Cr, 13% Ni type stainless
steel wire for MIG welding
Classification

AWS A5.9: ER 309L

DESCRIPTION
OK AUTROD 16.53 is an extra low carbon 24% Cr, 13%
Ni wire for GMAW of similar alloys or dissimilar joining of
18/8 type to mild steel, carbon steel or low alloy steels.
The wires are designed to produce excellent weld appeal with Argon/O2 or CO2 mixtures as shielding gas.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Ni

0.02

1.8

0.4

24

13

0.018 0.018

A 30% Cr, 10% Ni stainless steel wire for MIG


welding
AWS A5.9: ER 312

DESCRIPTION
OK AUTROD 16.75 are 30% Cr, 10% Ni stainless steel
wires for GMAW of complex dissimilar alloys and high
strength steels with low heat input resulting in sound
joints free of cracks and fissures. OK AUTROD 16.75
combine high strength with excellent resistance against
impact, scaling upto 1150C and corrosion. The ferriticaustenitic duplex structure is highly tolerant to dilution
and hence can be used as buffer layers prior to surfacing on HSLA steels. OK AUTROD 16.75 provides excellent weld appeal with recommended shielding gas
mixtures of Ar with CO2 or O2
TYPICAL WIRE COMPOSITION (%)

70

Si

0.11

0.45

Mn

YS
UTS
EL
Impact (CVN) at -196oC

440 N/mm2
600 N/mm2
41%
130J

CURRENT RANGE & TYPICAL PACKING DATA


Size
(mm)

Current
(Amp)

0.8
1.2
1.6

50-180
80-280
100-380

Voltage
Packing in Kg.
(V)
12.5 15.0 100 200
16-22
19-28
19-33

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 16.75
Classification

Mechanical Properties

Cr

2.00 0.020 0.009 29.6

Ni
9.50

Mechanical Properties
YS
UTS
EL
Impact (CVN) at +20oC

650 N/mm2
800 N/mm2
22%
45J

CURRENT RANGE & TYPICAL PACKING DATA


Size
(mm)

Current
(Amp)

0.8
1.2

50-180
80-240

Voltage
Packing in Kg.
(V)
12.5 15.0 100 200
16-22
19-28

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 16.13

Classification

YS
UTS
EL
Impact (CVN) at +20oC

AWS A5.9: ER 310

DESCRIPTION
OK AUTROD 16.13 is fully austenitic 25 Cr - 20 Ni type
wires for GMAW of AISI 310 and DIN werkst Nr. 1.4828,
1.4841, 1.4845 etc. the wires are designed to produce
excellent weld appeal with Argon/O2 or CO2 mixtures as
shielding gas.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Ni

0.09

1.80

0.4

26

21

310 N/mm2
520 N/mm2
32%
120J

CURRENT RANGE & TYPICAL PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.2

50-180
80-280

16-22
19-28

Packing in Kg.
12.5

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.

0.018 0.018

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 16.33

Mechanical Properties

A 13% Cr stainless steel wire for MIG welding


Classification

Welding
Consumables

Mechanical Properties

An austenitic stainless steel wire of 25 Cr, 20 Ni type


for MIG welding

YS
UTS
Hardness

AWS A5.9: ER 410

DESCRIPTION
OK AUTROD 16.33 is a 13% Cr stainless steel wire
for GMAW of AISI 410, 410S, 420 and steels of similar compositions. Also recommended for surfacing of
machine parts, diesel motor pistons that are working in
a corrosive environment or at elevated temperatures.
The weldmetal is machinable and has good resistance
to wear in a corrosive environment. The wires are designed to produce excellent weld appeal with Argon/O2
or CO2 mixtures as shielding gas.

400 N/mm2
550 N/mm2
30-40 HRC

CURRENT RANGE & TYPICAL PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.2
1.6

50-180
80-280
100-380

16-22
19-28
19-33

Packing in Kg.
12.5

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.

TYPICAL WIRE COMPOSITION (%)


C

Mn

Si

Cr

0.11

0.5

0.3

Ni

Mo

12.5 0.5

0.6

Cu

0.10 0.019 0.018

OK AUTROD 16.43
A 17% Cr stainless steel wire for MIG welding
Classification

AWS A5.9: ER 430

taining sufficient ductility in heat-treated condition. The


wire is designed for weld beads that are shiny, finely
rippled and uniform with Argon/O2 or CO2 mixtures as
shielding gas.
TYPICAL WIRE COMPOSITION (%)

DESCRIPTION
C
OK AUTROD 16.43 is a 17% Cr stainless steel wire for
GMAW of AISI 430 type or for surfacing machine parts
and to provide adequate corrosion resistance while re-

Mn

Si

0.09 0.55 0.45

Cr

Ni

Mo

Cu

17

0.5

0.5

0.1 0.018 0.020


(Contd...)
71

TYPICAL ALL WELDMETAL PROPERTIES

CURRENT RANGE & TYPICAL PACKING DATA

Welding
Consumables

Mechanical Properties
YS
UTS
EL
Hardness

410 N/mm2
560 N/mm2
22%
30-40 HRC

Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
1.2
1.6

50-180
80-280
100-380

16-22
19-28
19-33

Packing in Kg.
12.5

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 16.95
Classification

Mechanical Properties

EN ISO 14343 G 18 8 Mn

DESCRIPTION
A continous solid corrosion resisting chromium-nickelmanganese wire for welding of austenitic stainless alloys of 18% Cr, 8% Ni, 7% Mn types.
OK Autrod 16.95 has a general corrosion ressistance
similar to that of the corresponding parent metal. The
higher sillicon content improves the welding properties,
such as wetting. The product is a modified variant of
ER307, basically with a higher Mn content to make the
weld metal less sensitive to hot cracking. When used
for joining dissimilar materials the corrosion resistance
is of secondary importance. The alloy is used in a wide
range of applications across the industry such as joining of austenitic, manganese, work hardenable steels
as well as armourplate and heat resistant steels.

YS
UTS
EL
Impact (CVN) at +20oC

450 N/mm2
640 N/mm2
41%
130J

CURRENT RANGE & TYPICAL PACKING DATA


Size
(mm)

Current
(Amp)

Voltage
(V)

0.8
0.9
1.0
1.2
1.6

55-160
65-220
80-240
100-300
65-220

15-24
15-28
15-28
15-29
15-28

Packing in Kg.
12.5

PACKING: The wires are supplied in plastic spools


packed in a Cardboard box.

TYPICAL WIRE COMPOSITION (%)


C

Si

Mn

0.20

1.2

6.5

Cr

0.03 0.02 18.5

Ni

Mo

Cu

8.5

0.3

0.3
TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 18.01
Classification

BS 2901 part 4 1050A


DIN 1732 Drahtelektrode SG-Al99.5,
W.nr 3.0259

Mechanical Properties
YS
UTS
EL

35 N/mm2
75 N/mm2
33%

DESCRIPTION
OK Autrod 18.01 is highly resistant to chemical attack
and weathering. It is a relatively soft alloy that is very
formable and is used extensively in thin gauge and foil
products. It has good welding characteristics. A desirable
characteristic of the alloy is the bright finish obtained by
anodising. Non - Heat treatable.
TYPICAL WIRE COMPOSITION (%)
Si

Mn

Cu

Al

Ti

Zn

Fe

Mg Other
each

0.02 0.002 0.001 99.8 0.05 0.007 0.13 0.05 0.03

72

CURRENT RANGE & PACKING DATA


Size
(mm)
0.8
1.0
1.2
1.6
2.4

Current
(Amp)
60-120
90-180
120-200
150-280
250-370

Voltage
(V)
20-24
22-26
22-28
24-30
26-32

Weight of Packing
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg

PACKING: The wires are supplied in Plastic or wire


basket spools packed in cardboard box.

OK AUTROD 1100
SFA/AWS A5.10 : ER1100
EN ISO 18273 : S Al 1100 (Al99, 0Cu)

DESCRIPTION

Mechanical Properties
YS
UTS
EL

30 N/mm2
75 N/mm2
35%

OK Autrod 1100 is highly resistant to chemical attack


and weathering. It is a relatively soft alloy that is very
formable and is used extensively in thin gauge and foil
products. It has good welding characteristics. A desirable
characteristic of the alloy is the bright finish obtained by
anodising. Non-Heat treatable.

CURRENT RANGE & PACKING DATA

TYPICAL WIRE COMPOSITION (%)

PACKING: The wires are supplied in Plastic Spools


packed in cardboard boxes.

Mn
V
Cu
Al
Ti
Zn
Be
Si+Fe
Others each
Others total

0.05
0.05
0.125
99.00 (Min)
0.03
0.10
0.0003
0.95
0.03
0.15

OK AUTROD 4043
Classification

SFA/AWS A5.10 ER4043


EN ISO 18273 S Al 4043 (AlSi5)
EN ISO 18273 S Al 4043A (AlSi5(A))

Size
(mm)
1.2
1.6

Current
(Amp)
140-260
190-350

Voltage
(V)
20-29
25-30

Welding
Consumables

Classification

TYPICAL ALL WELDMETAL PROPERTIES

Weight of Packing
6 Kg
6 Kg

TYPICAL ALL WELDMETAL PROPERTIES


Mechanical Properties
YS
UTS
EL

55 N/mm2
165 N/mm2
18%

DESCRIPTION
OK Autrod 4043 is one of the most widely used
welding and brazing alloys and can be classed as a
generl purpose filler alloy. The silicon additions result
in improved fluidity (wetting action) to make the alloy a
preferred choice by welders. The alloy is not sensitive
to weld cracking and produces bright and almost smut
free welds. Not recommended for anodizing. Non-Heat
treatable.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
Cu
Ti
Zn
Fe
Be
Mg
Others each
Others tot

5.00
0.05
0.10
0.15
0.10
0.6
0.0003
0.05
0.05
0.15

CURRENT RANGE & PACKING DATA


Size
(mm)
0.8
0.9
1.0
1.2
1.6
2.0
2.4

Current
(Amp)
60-170
60-170
90-210
140-260
190-350
280-400
280-400

Voltage
(V)
13-24
13-24
15-26
20-29
25-30
26-31
26-31

Weight of Packing
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg

PACKING: The wires are supplied in Plastic Spools


packed in cardboard boxes.

73

Welding
Consumables

OK AUTROD 5183
Classification

SFA/AWS A5.10 ER5183


EN ISO 18273 S Al 5183 (AlMg4,
5Mn0, 7(A))

DESCRIPTION
OK Autrod 5183 was developed to provide the highest
strengths possible in the as welded condition of alloy AA
5083 and other similar high magnesium alloys. The more
common OK Autrod 5356 will typically fail to meet the
as - welded tensile requirements of AA 5083. The alloy
is typically utilised in marine and structural applications
where high strengths, high fracture toughness for impact
resistance and exposure to corrosive elements are
important. The alloy is not recommended for elevated
temperature applications due to its susceptibility to stress
corrosion cracking. The alloy is non-heat treatable.

TYPICAL ALL WELDMETAL PROPERTIES


Mechanical Properties
YS
UTS
EL
Impact (CVN) at +20oC

140 N/mm2
290 N/mm2
25%
30J

CURRENT RANGE & PACKING DATA


Size
(mm)
1.0
1.2
1.6
2.4

Current
(Amp)
90-210
140-260
190-350
280-400

Voltage
(V)
15-26
20-29
25-30
26-31

Weight of Packing
6 Kg
6 Kg
6 Kg
6 Kg

PACKING: The wires are supplied in Plastic Spools


packed in cardboard boxes.

TYPICAL WIRE COMPOSITION (%)


Si
Mn
Cr
Cu
Ti
Zn
Fe
Be
Mg
Others each
Others total

0.40
0.75
0.15
0.10
0.15
0.25
0.40
0.0003
4.75
0.05
0.15

OK AUTROD 5556
Classification

SFA/AWS A5.10 ER5556


EN ISO 18273 S Al 5556A (AlMg5Mn)

DESCRIPTION
Continuous solid wire suitable for welding of aluminium
alloys with up to approx. 5 % Mg that are not agehardenable and alloys where a higher tensile strength is
required. The corrosion resistance in marine atmosphere
is high.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe
Be
Mg
Others each
Others total

74

0.25
1.8
0.25
0.10
0.25
0.20
0.40
0.0003
5.25
0.05
0.15

TYPICAL ALL WELDMETAL PROPERTIES


Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at 20oC

145 N/mm2
295 N/mm2
25%
25J

CURRENT RANGE & PACKING DATA


Size
(mm)
1.0
1.2
1.6

Current
(Amp)
90-210
140-260
190-350

Voltage
(V)
15-26
20-29
25-30

Weight of Packing
6 Kg
6 Kg
6 Kg

PACKING: The wires are supplied in Plastic Spools


packed in boxes.

TYPICAL ALL WELDMETAL PROPERTIES

OK AUTROD 19.12

Mechanical Properties

SFA/AWS A5.7 : ERCu


EN 14640 : S Cu 1898 (Cusn1)

YS
UTS
EL

DESCRIPTION
A continuous solid copper wire for welding of oxygen free,
pure copper and low alloyed copper. OK Autrod 19.12 is
alloyed with tin, and has good flow properties. The weld
is easily workable. For welding of large work pieces and
heavy thickness preheating is recommended.
TYPICAL WIRE COMPOSITION (%)
Si

Mn

Cu

Al

Sn

Pb

As

Fe

0.3

0.3 0.02 98.0 0.01 0.75 0.01 0.05 0 . 0 5


(Min)

OK AUTROD 19.30
Classification

SFA/AWS A5.7 ERCu


EN 14640 S Cu 1898 (CuSi3 Mn1)

DESCRIPTION
A continuous solid copper wire for welding of oxygen free,
pure copper and low alloyed copper. OK Autrod 19.12 is
alloyed with tin, and has good flow properties. The weld
is easily workable. For welding of large work pieces and
heavy thickness preheating is recommended.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
P
Cu
Al
Sn
Pb
Zn
Fe
Ni+Co
others tot

3.4
1.125
0.020
94.0 (min)
0.01
0.2
0.020
0.2
0.3
0.10
0.4

75 N/mm2
220 N/mm2
30%

CURRENT RANGE & PACKING DATA


Size
(mm)
0.8
1.0
1.2
1.6
2.4

Current
(Amp)
60-120
90-180
120-200
150-280
250-370

Voltage
(V)
20-24
22-26
22-28
24-30
26-32

Welding
Consumables

Classification

Weight of Packing
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg

PACKING: The wires are supplied in Plastic Spools


packed in cardboard boxes.

TYPICAL ALL WELDMETAL PROPERTIES


Mechanical Properties
YS
UTS
EL

130 N/mm2
350 N/mm2
40%

CURRENT RANGE & PACKING DATA


Size
(mm)
0.8
1.0
1.2

Current
(Amp)
60-165
80-210
150-320

Voltage
(V)
13-17.5
12.5-18
16-29

Weight of Packing
6 Kg
6 Kg
6 Kg

PACKING: The wires are supplied in Plastic Spools


packed in cardboard boxes.

75

Welding
Consumables

OK AUTROD 19.40
Classification

SFA/AWS A5.7 ERCuAl-A1


EN 14640 S Cu 6100 (CuAl8)

DESCRIPTION
A continuous solid copper wire for welding of aluminium
bronzes of the same type and over lay welding of un
and low alloyed steels.
OK Autrod 19.40 is alloyed with aluminium and is
recognised for high strength, good wear resistance
and very good corrosion resistance against sea water.
The alloy is also commonly used in the automotive
industry for Mig brazing of galvanised steel in car body
production.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
Ni
Al
Pb
Zn
Fe
Ni+Co
Others total

76

0.10
0.50
0.3
7.75
0.02
0.10
0.5
0.8
0.4

TYPICAL ALL WELDMETAL PROPERTIES


Mechanical Properties
YS
UTS
EL

175 N/mm2
420 N/mm2
40%

CURRENT RANGE & PACKING DATA


Size
(mm)
0.8
1.0
1.2

Current
(Amp)
60-165
80-210
150-320

Voltage
(V)
13-17.5
12.5-18
16-29

Weight of Packing
6 Kg
6 Kg
6 Kg

PACKING: The wires are supplied in Plastic Spools


packed in cardboard boxes.

FCAW Consumables
DUAL SHIELD 7100 LH
Classification

SFA/AWS A5.20 E71T-1C


SFA/AWS A5.20 E71T-1M

Wire Composition (%)

Typical Mechanical
Properties of All Weldmetal

Ar/CO2
CO2 shielding
Ar/CO2
CO2 shielding
gas
Shielding gas
gas
Shielding gas
C

0.06

0.06

YS

420

YS

460

DESCRIPTION

Si

0.45

Si

0.5

UTS

610

UTS

640

Dual Shield 7100 LH is a multi purpose cored wire and


is one of the most productive consumable for manual
and mechanised positional welding, including vertical
down and provides an excellent bead appearance. It is
extremely welder - friendly with a soft, spatter - free arc
and is easy to obtain flat welds with a good penetration.

Mn

1.2

Mn

1.25

EL

22%

EL

22%

54J

Impact

54J

WELDING CURRENT: DC+


SHIELDING GAS: Pure CO2 (C1) Ar / CO2 (M21)
APPROVALS: DNV III YMS (H10) (M21 and C1)
LR 3, 3Y (M21, C1)
IRS 3YS MHH (M21, C1)
ABS 3SA, 3YSA (M21, C1)
BV SA3M, SA3YMHH (M21, C1)

0.025

0.025 Impact

0.030

0.030 (CVN)

Cr

0.2

Cr

0.2

at

at

Ni

0.5

Ni

0.5

-20 C

-20OC

Mo

0.2

Mo

0.2

0.08

0.08

Nb

0.05

Nb

0.05

Cu

0.3

Cu

0.3

Welding
Consumables

All Position rutile, low-hydrogen fluse cored wire

TYPICAL ALL WELDMETAL PROPERTIES

(CVN)

TYPICAL APPLICATIONS
The wire is applied in all areas that involve positional
welding of structural steel such as shipbuilding, offshose,
civil construction and mobile machinery.
CURRENT RANGE & PACKING DATA
Size
(mm)

Current Range
(Amps)

Volts
(V)

1.2
1.4
1.6

150-350
150-350
150-450

23-35
22-34
22-36

PACKING: Each spool is packed in polythene bags


and then packed in corrugated cardboard boxes of
15Kg/12.5Kg each.

OKTUBROD 15.00A
A fully basic flux cored wire
Classification AWS A5.20: E71T-5
DESCRIPTION
OK TUBROD 15.00A is a fully basic flux cored wire producing very low hydrogen quality weldmetal with high
resistance to cracking in joints under restraint. The
smooth metal transfer facilitates easy deposition even
in position welding. Fillet contour is flat, with equal leg
lengths & uniform sidewall wetting. The slag system alloys for excellent welding in all positions with virtually no
spatter. The wire and slag system design prevents any
absorption of moisture and very low levels of hydrogen
are achieved in the weldmet. Compared to the seamless
varieties, there is no inconsistency in fill-ratio and higher
deposition rates are possible. Special surface coating of
the wires ensures a long shelf life and trouble free feeding. Weldmet are radiographically sound.
WELDING CURRENT: DC+
SHIELDING GAS: CO2 or Ar + 20% CO2
APPROVALS: ABS 3SA, 3YSA; DNV IIIYMS; BV SA,
3MH, LR 3S, 3YS H15

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Mn
Si
S
P

0.06
1.20
0.60
0.015
0.015

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at -30oC

450 N/mm2
540 N/mm2
25%
80J

TYPICAL APPLICATIONS
All general fabrication work involving the multi-pass
welding of heavy sections in tensile strength up to 530
N/mm2 e.g. in construction, bridges, pressure vessels
and offshore structures boiler quality steels like SA
51570, 285 Grade C, IS: 2002-2A and 28, IS: 2062, IS:
226 and DIN 17155 HIV, etc.
CURRENT RANGE & PACKING DATA
Size Current Range Volts Spool Weight Welding
(mm)
(Amps)
(V)
(Kg)
Position
1.2
100-250
18-26
15
F.H.V.O
1.6
140-350
20-32
15
F.H.
PACKING: Each spool is sealed in an airtight polythene
bag and packed in a corrugated box of 15Kg.

77

Welding
Consumables

OK TUBROD 15.14A
An all-positional rutile flux cored wire
Classification

AWS A5.20: E71T-1

DESCRIPTION
OK TUBROD 15.14A is an all-positional flux cored wire
designed for optimum performance when using 100%
CO2 gas. The smooth metal transfer facilitates easy
deposition even in positional welding. Fillet contour is
flat, with equal leg lengths & uniform sidewall wetting.
The slag coverage is complete and easy to remove.
The slag system allows excellent welding in all positions with virtually no spatter. Compared to conventional
low hydrogen electrodes, OK TUBROD 15.14A absorbs
no moisture and ensures much lower H2 levels in the
deposited weldmet. Compared to the seamless varieties available, OK TUBROD 15.14A due to its unique
method of manufacture presents no inconsistency in fillratio and also has higher deposition rates. Further the
special surface coating provided to the wires assures a
very long shelf life and easier wire feeding. Weldmet are
radiographically sound.
WELDING CURRENT: DC +
SHIELDING GAS: CO2 or Ar + 20% CO2

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Mn
Si
S
P

0.03
1.30
0.50
0.02
0.02

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at -18oC

480 N/mm2
580 N/mm2
30%
80J

APPLICATIONS
It is designed for all position single and multi-pass
welding of mild and medium tensile carbon steels upto
510 N/mm2. For e.g. fabrication in chemical machinery
equipment, structures and steel frames in construction,
shipbuilding, automobile industry, building of heavy
infrastructure such as bridges, towers, in steel industry,
rolling stocks etc. It performs well over normal rust and
mill scale.
CURRENT RANGE & PACKING DATA
Size Current
(mm) (Amp)
1.2
100-230
1.6
150-350

Voltage
(V)
18-26
20-32

Weight of Packing
15 Kg
15 Kg

PACKING: Each spool is sealed in an airtight polythene


bag and packed in a corrugated box of 15Kg each.

APPROVALS: ABS 3SA 3YSA, BV SA3YM, DNV IIIYMS, LR 3S 3YS


NK KSW52G H10 (C1)
CCS 2S 2YS H10 (C1)

DUAL SHIELD 7100


FCAW wire for mild steel and 490/mm2 class high
tensile strength steel
Classification ASME SFA/AWS A5.20 E71T-1
DESCRIPTION
Dual Shield 7100 is a multi purpose all position flux
cored wire for use with CO2 gas.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2
APPROVALS: ABS 2SA 2YSA H10 (C1)
BV SA2YM HH (C1)
DNV II YMS H10 (C1)
GL 2YH10S (C1)
KR RSW 51G(52G) HH (C1)
LR 2S 2YS H15 (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(A)
1.2
Flat
140-330
Vertical - up
140-270
1.4
Flat
160-390
Vertical - up
150-280
1.6
Flat
170-460
Vertical - up
160-280

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.040
0.572
1.270
0.013
0.008
0.028
0.017
0.005
0.019
0.012
0.017

Volts
(V)
22-34
22-28
23-35
22-28
24-36
23-28

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at
0oC
-18oC

101J
58J

Weight of Packing
Spool (Kg)
Pail (Kg)
5, 12.5, 15

100, 200

12.5, 15

100, 200

12.5, 15

300

PACKING: Each spool is sealed in an airtight polythene bag and packed in a corrugated box.

78

491 N/mm2
563 N/mm2
30%

FCAW wire for mild steel and 490N/mm2 class high


tensile steel
Classification ASME SFA/AWS A5.20 E71T-1/
E71T-9 / E71T-9M
DESCRIPTION
Dual Shield 7100 Ultra is a multi purpose all position flux
cored wire for use with CO2 or CO2 /Ar mixed gas.
WELDING CURRENT: DC RP
SHIELDING GAS: 100% CO2; Ar/CO2 mixtures up to
75% Ar
APPROVALS: ABS 3SA 3YSA H10 (C1 and M21)
BV SA3YM HH (C1 and M21)
DNV III YMS H10 (C1 and M21)
GL 3YH10S (C1 and M21)
KR RSW 53G HH (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-300
Vertical - up
140-240
1.4
Flat
160-360
Vertical - up
150-260
1.6
Flat
170-410
Vertical - up
160-270

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
As welded (CO2)

C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

Volts
(V)
21-30
21-25
22-32
21-26
23-34
22-27

0.038
0.546
1.305
0.013
0.007
0.029
0.022
0.003
0.019
0.013
0.016

YS
UTS
EL (L=4d)
Impact (CVN) at
-18oC
-29oC

Welding
Consumables

LR 3S 3YS H10 (C1 and M21)


NK KSW53G H10 (C1 and M21)
CCS 3S 3YS H10 (C1)
TUV T46 2 P C1 H10 (C1 and M21)

DUAL SHIELD 7100 Ultra

495 N/mm2
561 N/mm2
31%
84J
55J

Weight of Packing
Spool (Kg)
Pail (Kg)
5, 12.5, 15

100, 200

12.5, 15

100, 200

12.5, 15

300

PACKING: The wires are packed is polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.
NK KSW52G H10 (C1)
CCS 2S 2YS H10 (C1)
FCAW wire for mild steel and 490N/mm2 class high
TYPICAL ALL WELDMETAL PROPERTIES
tensile steel
Classification ASME SFA/AWS A5.20 E71T-1
Wire
Typical Mechanical properties
Composition (%)
of all Weldmetal
DESCRIPTION
Dual Shield 7100 S is a multi purpose un-baked type all
C
0.035
YS
490 N/mm2
position flux cored wire for use with CO2 gas.
Si
0.565
UTS
558 N/mm2
Mn 1.382
EL (L=4d)
31%
WELDING CURRENT: DC RP
P
0.011
Impact (CVN) at
SHIELDING GAS: CO2
S
0.009
-0oC
112J
APPROVALS: ABS 2SA 2YSA H10 (C1)
Cr 0.026
-18oC
73J
BV SA2YM HH (C1)
Ni
0.015
DNV II YMS H10 (C1)
Mo 0.005
GL 2YH10S (C1)
V
0.019
KR RSW 51G(52G) HH (C1)
Nb 0.015
LR 2S 2YS H15 (C1)
Cu 0.016
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
Volts
Weight of Packing
(mm)
(Amps)
(V)
Spool (Kg)
Pail (Kg)
1.2
Flat
140-300
21-30
Vertical - up
140-240
21-25
5, 12.5, 15
100, 200
1.4
Flat
160-370
22-32
Vertical - up
150-260
21-26
12.5, 15
100, 200
1.6
Flat
170-430
23-34
Vertical - up
160-270
22-27
12.5, 15

DUAL SHIELD 7100 S

PACKING: The wires are packed is polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.
79

KR RSW 53G HH (C1)


LR 3S 3YS H10 (C1)
NK KSW53G H10 (C1)
CCS 3YS H10 (C1)

Welding
Consumables

DUAL SHIELD 7100 SR


FCAW wire for mild steel and 490N/mm2 class high
tensile steel
Classification ASME SFA/AWS A5.20 E71T-9
DESCRIPTION
Dual Shield 7100 SR is an all position flux cored wire
with a uniquely balanced formulation to provide greater
deposition and improved welding productivity. This wire
has good mechanical properties in stress relieved condition as well as in as welded.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2
APPROVALS: ABS 3YSA H10 (C1)
BV SA3YM HH (C1)
DNV III YMS H10 (C1)
GL 3YH10S (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-330
Vertical - up
140-270
1.4
Flat
160-390
Vertical - up
150-280
1.6
Flat
170-460
Vertical - up
160-280

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.038
0.528
1.289
0.014
0.005
0.022
0.370
0.002
0.017
0.014
0.019

Mechanical Properties
As Welded
PWHT - Stress Relieved
(CO2)
621OC 8 hrs
YS
UTS
EL
Impact
(CVN) at
-18oC
-29oC

Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28

518 N/mm2 YS
587 N/mm2 UTS
31%
EL
Impact
(CVN at
95J
-18oC
59J
-29oC

470 N/mm2
550 N/mm2
32%
76J
47J

Weight of Packing
Spool (Kg)
Pail (Kg)
5, 12.5, 15

100, 200

12.5, 15

100, 200

12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box.

DUAL SHIELD 8100 W


FCAW wire for weather - proof steel
Classification ASME SFA/AWS A5.29 E81T-W2
DESCRIPTION
Dual Shield 8100 W is an all - position flux cored wire
developed specifically to color match with the low alloy,
high strength weathering grade steels such as ASTM
588 & 242.
WELDING CURRENT: DC RP
SHIELDING GAS: Pure CO2 or Ar / CO2
APPROVALS: ABS 3SA 3YSA H10 (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-300
Vertical - up
140-240
1.4
Flat
160-360
Vertical - up
150-260
1.6
Flat
170-410
Vertical - up
160-270

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

Volts
(V)
21-30
21-25
22-32
21-26
23-34
22-27

0.035
0.492
0.925
0.013
0.007
0.539
0.605
0.004
0.016
0.010
0.490

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at
-5oC
-29oC

515 N/mm2
593 N/mm2
30%
98J
35J

Weight of Packing
Spool (Kg)
Pail (Kg)
12.5, 15

100, 200

12.5, 15

100, 200

12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
15Kg/12.5Kg each.

80

DUAL SHIELD 7000 A1

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-330
Vertical - up
140-270
1.4
Flat
160-390
Vertical - up
150-280
1.6
Flat
170-430
Vertical - up
160-280

Wire

Mechanical Properties

C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.048
0.475
0.789
0.016
0.007
0.028
0.019
0.480
0.016
0.009
0.022

PWHT - 620OC 1 hr
(CO2)

As Welded
(CO2)

Composition
(%)

YS
UTS
EL
Impact
(CVN) at
10oC
-18oC

Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28

503 N/mm2 YS
684 N/mm2 UTS
28%
EL
Impact
(CVN at
43J
10oC
27J
-18oC

470 N/mm2
550 N/mm2
32%

Welding
Consumables

FCAW wire for 0.5% Mo heat resistant steel


Classification ASME SFA/AWS A5.29 E81T-A1
DESCRIPTION
Dual Shield 7000 - A1 is an all - position wire recommended for 0.5% Mo steels. It is used in the fabrication
and erection of boilers, pressure piping and tubing and
other pressure vessel applications. 75% Ar / 25% CO2
shielding gas mixture may be used to improve arc characteristics, increase wetting action, decrease penetration, and provide easier arc control for out - of - position
welding.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or 75% Ar/ 25% CO2

TYPICAL ALL WELDMETAL PROPERTIES

31J
20J

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.

DUAL SHIELD 8000 - B2


FCAW wire for 0.5 - 1.25% Cr - 0.5% Mo heat resistant steel
Classification ASME SFA/AWS A5.29 E81T-B2
DESCRIPTION
Dual Shield 8000 - B2 is an all - position flux cored wire
which contains 1.25% Cr-0.5% Mo. The weld metal
analysis is similar to an E8018-B2 low hydrogen electrode.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or 75% Ar / 25% CO2

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-330
Vertical - up
140-270
1.4
Flat
160-390
Vertical - up
150-280
1.6
Flat
170-430
Vertical - up
160-280

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.054 YS
0.512 UTS
0.589 EL
0.015
0.007
1.323
0.017
0.543
0.017
0.010
0.021

Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28

Mechanical Properties
PWHT - 690OC 1 hr
(CO2)

As Welded
(CO2)

565 N/mm2 YS
660 N/mm2 UTS
23%
EL

520 N/mm2
610 N/mm2
24%

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.

81

Welding
Consumables

DUAL SHIELD 9000 - B3


FCAW wire for 2.25% Cr-1% Mo heat resistant steel
Classification ASME SFA/AWS A5.29 E91T-B3
DESCRIPTION
Dual Shield 9000 - B3 is an all - position flux cored
wire which contains 2.25% Cr - 1% Mo. The weld metal
analysis is similar to an E9018 - B3 low hydrogen electrode.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or 75% Ar/ 25% CO2

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-330
Vertical - up
140-270
1.4
Flat
160-390
Vertical - up
150-280
1.6
Flat
170-430
Vertical - up
160-280

TYPICAL ALL WELDMETAL PROPERTIES


Wire

Mechanical Properties
As Welded
(CO2)

Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.053 YS
0.517 UTS
0.538 EL
0.015
0.006
0.268
0.019
1.066
0.015
0.011
0.024

Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28

PWHT
690OC 1 hr

717 N/mm2 YS
822 N/mm2 UTS
20%
EL

606 N/mm2
692 N/mm2
22%

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
LR 5Y40S H10 (C1)
NK KSWL3G H10 (C1)
RINA 5YS H10 (C1)

DUAL SHIELD II 81 - K2
FCAW wire for mild steel, 490N/mm2 class high tensile steel and 550N/mm2 class high tensile steel for
low temperature service.
Classification ASME SFA/AWS A5.29 E81T1-K2
DESCRIPTION
Dual Shield II 81 - K2 is a high strength all position fluse
cored electrode designed to provide excellent low temperature impact toughness.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2
APPROVALS: ABS 4Y400SA H5 (C1)
BV SA5Y40M HHH (C1)
DNV IVY40MS H5 (C1)
GL 6Y40H5S (C1)
KR RSWL 3G HHH (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-320
Vertical - up
140-270
1.4
Flat
160-330
Vertical - up
150-280
1.6
Flat
170-350
Vertical - up
160-280

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.038
0.413
1.141
0.012
0.008
0.026
1.553
0.002
0.017
0.012
0.015

Volts
(V)
22-32
22-28
23-34
22-28
24-36
24-29

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at
-18oC
-29oC
-51oC

517 N/mm2
581 N/mm2
30%
136J
121J
81J

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
82

DUAL SHIELD T - 115

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-330
Vertical - up
140-270
1.4
Flat
160-390
Vertical - up
150-280
1.6
Flat
170-460
Vertical - up
160-280

Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.069
0.592
1.375
0.014
0.009
0.234
2.185
0.455
0.003
0.004
0.021

Mechanical Properties
As Welded
(75% Ar / 25% CO2)
YS
UTS
EL
Impact
(CVN) at
-29OC
-51OC

Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28

PWHT - 566OC 1 hr
(75% Ar / 25% CO2)

702 N/mm2 YS
813 N/mm2 UTS
21%
EL
Impact
(CVN) at
59J
-29OC
38J
-51OC

662 N/mm2
752 N/mm2
23%

Welding
Consumables

Basic slag type FCAW wire for mild steel and 760N/
mm2 class high tensile strength steel
Classification ASME SFA/AWS A5.29 E110T5-K4
DESCRIPTION
Dual Shield T - 115 is a basic slag flux cored wire designed for applications requiring a high strength weld
deposit. This wire produces weld deposits which are
resistant to cracking in heavy sections or under high restraint. The metal analysis is similar to an E11018-M low
hydrogen electrode.
WELDING CURRENT: DC RP
SHIELDING GAS: Ar / CO2
APPROVALS: ABS E110T5 - K4 (M21)

TYPICAL ALL WELDMETAL PROPERTIES

55J
34J

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.

DUAL SHIELD II 110


FCAW wire for mild steel and 760N/mm2 class high
tensile strength steel
Classification ASME SFA/AWS A5.29 E110T1-K3
DESCRIPTION
Dual Shield II 110 is an all - position flux cored wire that
combines a high stength deposit with excellent impact
toughness.
This wire was designed to join high strength steel such
as HY-100 and T-1 in the as welded or stress relieved
conditon. The weld metal analysis is similar to an E11018
- M low hydrogen electrode.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or 75% Ar / 25% CO2
APPROVALS: ABS E110T1 - K3 (M21)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-330
Vertical - up
140-270
1.4
Flat
160-390
Vertical - up
150-280
1.6
Flat
170-460
Vertical - up
160-280

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.053
0.298
1.600
0.014
0.007
0.027
1.813
0.375
0.018
0.013
0.016

Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at
-18oC
-29oC

705 N/mm2
830 N/mm2
19%
45J
38J

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
83

GL 3YH10S (M21)
LR 3YS H10 (m21)
TUV T46 3 P M1 H10

Welding
Consumables

DUAL SHIELD II 70 Ultra


FCAW wire for mild steel and 490N/mm2 class high
tensile strength steel
Classification ASME SFA/AWS A5.20 E71T-1/1M/12M
DESCRIPTION
Dual Shield II 70 Ultra is an all - position flux cored wire
that displays exceptional impact properties in both the
as welded and stress relieved conditions when used
with 75% Ar / 25% CO2. Weld metal analysis is similar
to E 7018 low hydrogen electrode.
WELDING CURRENT: DC RP
SHIELDING GAS: Ar / CO2
APPROVALS: ABS 3SA 3YSA H5 (M21)
BV SA3YM HH (M21)
DNV III YMS H10 (M21)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-280
Vertical - up
140-250
1.4
Flat
160-320
Vertical - up
150-270
1.6
Flat
170-340
Vertical - up
160-280

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.042
0.418
1.079
0.013
0.007
0.027
0.016
0.004
0.021
0.014
0.015

Volts
(V)
22-30
22-26
23-32
22-27
24-33
24-28

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at
-18oC
-29oC

486 N/mm2
545 N/mm2
33%
112J
88J

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.

DUAL SHIELD II 101TC


FCAW wire for mild steel AND 620N/mm2 class high
tensile strength steel
Classification ASME SFA/AWS A5.29 E91T1-K2
(E91T1-K2)
DESCRIPTION
Dual Shield II 101TC is an all - position wire developed
to meet the U.S. Navy qualification tests for hydrogen
levels of less than 0.05m1/g of weld metal. This wire
produces exceptional mechanical properties and low
temperature impact toughness. It is intended for use
on HY-80, ASTM A 70, A514 and A517 or other similar
HSLA steels.
WELDING CURRENT: DC RP
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-280
Vertical - up
140-250
1.4
Flat
160-300
Vertical - up
150-270
1.6
Flat
170-330
Vertical - up
160-280

SHIELDING GAS: CO2


APPROVALS: ABS E91T1-K2(C1)
TYPICAL ALL WELDMETAL PROPERTIES
Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.058
0.637
1.368
0.013
0.008
0.027
0.016
0.004
0.002
0.003
0.018

Volts
(V)
22-32
22-27
23-32
22-28
24-34
24-28

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at
-18oC
-29oC
-51oC

565 N/mm2
649 N/mm2
28%
112J
94J
65J

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
84

DUAL SHIELD B9
ASME SFA/AWS A5.29 Class E91T1 B9M - H8

DESCRIPTION
Dual Shield B9 is an all - positional flux - cored electrode
designed for the welding of modified 9% chromium
creep resisting steels, such as ASTM A335 Grade P91
or ASTM A213 T91. This product is specially formulated
with a combined Mn-Ni < 1.20% to meet a variety of
customers specification.
SHIELDING GAS: 75% Argon / 25% CO2
APPLICATION: Dual Shield B9 has been formulatied
for use with 75% Argon / 25% CO2 shielding gas. This
product operates well out - of - position, especially in
the 6 Oclock position on pipe producing a flat to slightly
convex weld bead.
All product is available in both 0.045 in. (1.2mm) and
CURRENT RANGE & PACKING DATA
Size
Position
(mm)
1.2
Flat
Vertical
Overhead
1.6
Flat

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
PWHT 2 hrs @ 760OC

C
Mn
Si
P
S
Cr
Ni
Mo
V
Nb
N
Al
Cu

0.1
0.9
0.2
0.010
0.008
9.0
0.2
1.0
0.22
0.035
0.034
0.002
0.02

YS
UTS
EL (L=4d)
Impact (CVN) at
22oC

Current Range
(Amps)
170-290
170-200
180-230
200-365

758 N/mm2
620 N/mm2
20%

Welding
Consumables

Classification

1/16in. (1.6 mm) diameters on 15 Ib (6.8 kg) and 33 Ib


(15 kg) spools.

34J

Volts
(V)
26-32
24-26
25-27
26-33

PACKING: All Dual Shield B9 product is layer level wound and packaged on wire spool basket to allow for the product to be placed in an heated storage oven. In addition, the wire is packaged in a vacuum sealed foil bag to prevent
moisture pick up until such time the sealed bag has been opened.

DNV III YMS H10 (M21)


GL 5YH10S (M21)
LR 3S 3YS H10 (M21)

DUAL SHIELD T-5


Basic slag type FCAW wire for mild steel and 490N/
mm2 class high tensile strength steel
Classification ASME SFA/AWS A5.20 E70T-5/T-5MJ
DESCRIPTION
Dual Shield T-5 is a basic slag flux cored wire which
produces crack resiatant, highly ductile weld deposits.
The small diameter wires, such as 1.2mm & 1.4mm diameters can be used out - of position. The arc characteristics are globular but can be improved with the use
of argon mixtures. Weld metal analysis is similar to an
E7018 or E7018-1 low hydrogen electrode.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
APPROVALS: ABS 3SA 3YSA H10 (M21)
BV SA3YM HH (M21)

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.058
0.637
1.368
0.013
0.008
0.027
0.016
0.004
0.002
0.003
0.018

Mechanical Properties
As Welded
(75% Ar / 25% CO2)
YS
UTS
EL
Impact
(CVN) at
-18OC
-29OC
-40OC
-51OC

PWHT
(75% Ar / 25% CO2)

440 N/mm2 YS
547 N/mm2 UTS
32%
EL
Impact
(CVN) at
130J
-18OC
110J
-29OC
95J
-40OC
80J
-51OC

375 N/mm2
505 N/mm2
34%
235J
178J
140J
125J

85

Welding
Consumables

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-280
Vertical - up
140-240
1.4
Flat
160-300
Vertical - up
150-260
1.6
Flat
170-320
Vertical - up
-

Volts
(V)
22-31
22-26
23-33
22-27
24-35
-

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.

OK TUBROD 15.22
A 2.25 Cr, 1 Mo alloyed basic flux cored wire
Classification

AWS A 5.29: E90T5-B3

DESCRIPTION
OK TUBROD 15.22 is a basic low hydrogen flux cored
wire depositing a 2.25 Cr, 1 Mo alloy designed for creep
resistant steels of similar composition and intended for
service at around 600C. Typical applications include
fabrication and repair in the power generation field.
Stress relief to be carried out at 690C. The flux-cored
wire welds with a very smooth and stable arc and deposits a very thin slag that is easily removable. The
weldbead is smooth and shiny with a flat bead profile.
SHIELDING GAS: CO2 or 80% Argon with 20% CO2 or
45% CO2 + 2.3% O2
APPLICATIONS
OK TUBROD 15.22 is designed for single and multipass welding in the flat and for horizontal fillets of 2.25

Cr-1 Mo steels, which are used principally in power piping and boiler work for the fabrication of plates, pipes,
tubes, castings and forging conforming to ASTM specifications.
TYPICAL WELDMETAL PROPERTIES
Wire
Mechanical Properties
As Welded
PWHT - Stress Relieved
Composition
(%)
at 690OC / 1 hr
C
0.06 YS
630 N/mm2 YS
550 N/mm2
Mn
0.637 UTS
730 N/mm2 UTS
650 N/mm2
Si
1.368 EL
20%
EL
22%
Mo
0.013
Cr
0.008
S
0.027
P
0.016
CURRENT RANGE & PACKING DATA
Size
(mm)
1.2
1.6

Current
(Amp)
120-250
130-350

Voltage
(V)
18-26
20-32

Weight of Packing
16 Kg
16 Kg

PACKING: The wires wrapped in polythene bags are


packed in corrugated cardboard boxes.

OK TUBROD 15.24
A 1 Ni alloyed basic flux cored wire
Classification AWS A 5.29: E80T5-Ni1
DESCRIPTION
OK TUBROD 15.24 is a fully basic low hydrogen flux
cored wire depositing a 1 Ni alloy designed for high
strength combined with low temperature toughness
for service down to -50C and has good CTOD-performance. This applies to both the as welded and stress
relieved condition. Shielding gas could be CO2 or Ar mixtures. Typical applications include fabrication and repair
in the power industry. The flux-cored wire welds with a
very smooth and stable arc and deposits a very thin slag
that is easily removable. The weld bead is smooth and
shiny with a flat bead profile.
SHIELDING GAS: CO2 or Argon with 20% CO2
APPLICATIONS
OK TUBROD 15.24 is designed for good low temperature
impact properties and to help resist weld cracking. It can
86

be used for single and multi-pass welding. One typical


appli~ation is in the construction and repair of offshore
platforms and containment vessels.
TYPICAL WELDMETAL PROPERTIES
Wire
Composition (%)
C
Mn
Si
Ni
S
P

0.06
1.5
0.5
0.8
0.02
0.01

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at - 50oC

540 N/mm2
600 N/mm2
28%
100J

CURRENT RANGE & PACKING DATA


Size
(mm)
1.2
1.6

Current
(Amp)
100-250
140-350

Voltage
(V)
18-26
20-32

Weight of Packing
16 Kg
16 Kg

PACKING: The wires wrapped in polythene bags are


packed in corrugated cardboard boxes.

OKTUBROD 15.27
Classification

AWS A 5.29: E110T5-G

DESCRIPTION
OK TUBROD 15.27 is a fully basic low hydrogen flux
cored wire depositing a 2.5 Ni alloy designed for welding of high tensile strength steels such as HY 100. It is
also suitable for welding high tensile steels with a low
temperature toughness requirement down to -60C. The
wire is capable of welding in all positions and uses the
dip transfer mode for the vertical-up technique, which
can be further enhanced by the synergic pulsed process. The flux-cored wire welds with a very smooth and
stable arc and deposits a very thin slag that is easily
removable. The weldbead is smooth and shiny with a
flat bead profile.
SHIELDING GAS: CO2 or Argon with 20% CO2

OK TUBROD 15.27 is used for the welding of quenched


and tempered steels as N-A-XTRA 90, N-A-XTRA
100, HY100, etc. which are used for offshore jack-up
structures and general structural fabrication of high
tensile steels for low temperature service.
TYPICAL WELDMETAL PROPERTIES
Wire
Composition (%)
C
Mn
Si
Ni

0.06
1.6
0.5
2.5

Welding
Consumables

A basic flux cored wire for HSLA steels

APPLICATIONS

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at - 60oC

750 N/mm2
800 N/mm2
21%
30J

CURRENT RANGE & PACKING DATA


Size
(mm)
1.2
1.6

Current
(Amp)
100-250
140-350

Voltage
(V)
18-26
20-32

Weight of Packing
16 Kg
16 Kg

PACKING: The wires wrapped in polythene bags are


packed in corrugated cardboard boxes.

OK TUBROD 14.30A

stabilised grades 321 and 347 types, except when the


corrosive conditions are very severe.

A rutile flux cored wire for welding 18 Cr, 8 Ni steels


for welding of stainless steel

TYPICAL WELDMETAL PROPERTIES

Classification

AWS A5.22: E308LT-1

DESCRIPTION
OK TUBROD 14.30A is a flux cored tubular wire designed for the welding of stainless steels containing
18-20% Cr and 8-12% Ni in all positions. It can also
be used for welding the stabilised grades 321 and 347
types in most cases, except when the environmental
corrosive conditions are very severe. The slag volume is
thin and its removal effortless with a final weldbead that
is smooth, shiny and with an exceptional finely rippled
appearance. Due to the extremely stable DC+ arc, spatter levels are virtually nonexistent.
SHIELDING GAS: Ar/CO2, CO2
APPROVALS: TUV, LR, DB

Wire
Composition (%)
C( Ar/CO2) 0.03
C (CO2)
0.04
Mn
1.6
Cr
19.0
Si
0.4
Ni
10.0

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at - 196oC

410 N/mm2
535 N/mm2
40%
30J

CURRENT RANGE & PACKING DATA


Size
(mm)
1.2
1.6

Current
(Amp)
150-250
200-350

Voltage
(V)
25-32
26-34

Weight of Packing
15 Kg
15 Kg

PACKING: The spools are packed in sealed polythene


bags and then packed in corrugated carboard boxes.

TYPICAL APPLICATIONS
OK TUBROD 14.30A is intended for welding austenitic
stainless steels corresponding to AISI 304L, 304, 308L,
308 etc. In most cases its also suitable for welding the

87

LR 304L (C1)
NK KS308LG (C1)

Welding
Consumables

SHIELD - BRIGHT 308 L


FCAW wire for 18% Cr - 8% Ni stainless steel, For
all - position welding
Classification ASME SFA/AWS A5.22 E308LT1-1(4)
DESCRIPTION
For welding types 301, 302, 304, 304L, 308 and 308L
of stainless steel. May be used for welding types 321
and 347 if service temperature does not exceed 500OF
(260OC). Low carbon content minimizes carbide precipitation. Ferrite values will lower as impact toughness increases. Carbon content 0.04% maximum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
APPROVALS: ABS E308LT1-1(C1)
DNV 308L (C1)
KR RW308LG (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
100-170
Vertical - up
100-150
1.2
Flat
130-250
Vertical - up
130-200
1.6
Flat
170-320
Vertical - up
160-250

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.024
0.752
1.118
0.020
0.005
19.21
10.00
0.101
0.052
0.022
0.140

Mechanical Properties
As Welded
(CO2)
YS
UTS
EL
Impact
(CVN) at
-0OC

As Welded
(Ar / CO2)

400 N/mm2 YS
570 N/mm2 UTS
50%
EL

403 N/mm2
593 N/mm2
50%

49J

Ferrite No FN 3-9

Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.
LR SS / CMn (C1)
NK KW309LG (C1)

SHIELD - BRIGHT 309 L


FCAW wire for 22% Cr - 12% Ni stainless steel, For
all - Position welding
Classification ASME SFA/AWS A5.22 E309LT1-1(4)
DESCRIPTION
Designed for welding type 309 wrought or cast forms,
but used extensively for welding type 304 to mild or carbon steel. Also used for welding 304 clad sheets and
for applying stainless steel sheet linings to carbon steel.
Carbon content 0.04% maximum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or 75% Ar / 25% CO2
APPROVALS: ABS E309LT1-1(C1)
BV 309L (C1)
DNV 309L MS (C1)
KR RW309LG (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
0.9
Flat
100-170
Vertical - up
100-150
1.2
Flat
130-250
Vertical - up
130-200
1.6
Flat
170-320
Vertical - up
160-250

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.029
0.805
1.093
0.022
0.007
22.70
12.66
0.080
0.067
0.022
0.145

Mechanical Properties
As Welded
(CO2)
YS
UTS
EL
Impact
(CVN) at
-0OC

As Welded
(Ar / CO2)

450 N/mm2 YS
580 N/mm2 UTS
40%
EL

459 N/mm2
589 N/mm2
40%

38J

Ferrite No FN 9-20

Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.

88

SHIELD - BRIGHT 309 LMo

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
0.9
Flat
120-200
Vertical - up
100-150
1.2
Flat
150-270
Vertical - up
130-200
1.6
Flat
200-350
Vertical - up
160-250

Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.029 YS
0.632 UTS
0.967 EL
0.019
0.009
23.02
13.01
2.622
0.072
0.018
0.152

Mechanical Properties
As Welded
(CO2)

As Welded
(75% Ar / 25% CO2)

517 N/mm2 YS
645 N/mm2 UTS
33%
EL

550 N/mm2
700 N/mm2
33%

Welding
Consumables

FCAW wire for dissimilar metals, For all - position


welding
Classification: ASME SFA/AWS A5.22E309LMoT1-1(4)
DESCRIPTION
Designed for welding type 316 clad steels on the first
pass in cladding steels or for welding dissimilar metals such as Mo-containing austenitic stainless steels to
carbon steels. Used in paper mills and in power plants.
Carbon content 0.04% maximum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or 75% Ar / 25% CO2
APPROVALS: DNV 309MoL (C1)

TYPICAL ALL WELDMETAL PROPERTIES

Ferrite No FN 17-23

Volts
(V)
24-30
21-25
25-31
23-28
25-33
24-30

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.

SHIELD - BRIGHT 309 L Cb


FCAW wire for dissimilar metals, For all - position
welding
Classification : ASME SFA/AWS A5.22E309LCbT1-1(4)
DESCRIPTION
Shield - Bright 309LCb is an all - position flux cored
wire. It contained Nb alloy element which developed
to inhibit carbide precipitation to prevent intergranular
corrosion at elevated temperatures is required. Shield
Bright 309LCb is recommended for welding types 347
or 321 stainless clad steels, or type 347 stainless steel
to carbon steel.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
0.9
Flat
100-170
Vertical - up
100-150
1.2
Flat
130-250
Vertical - up
130-200
1.6
Flat
170-320
Vertical - up
160-250

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
As Welded (CO2)

C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30

0.024
0.750
1.062
0.022
0.007
24.20
12.84
0.080
0.067
0.778
0.145

YS
UTS
EL (L=4d)
Impact (CVN) at
0o C
Ferrite No

501 N/mm2
653 N/mm2
34%
52J
FN19-25

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.

89

LR 316L (C1)
NK KW316LG(C1)

Welding
Consumables

SHIELD - BRIGHT 316 L


FCAW wire for low carbon 18% Cr - 12% Ni - 2% Mo
stainless steel For all - position welding
Classification: ASME SFA/AWS A5.22 E316LT1-1(4)
DESCRIPTION
For welding type 316 stainless. Contains molybdenum
which resists pitting corrosion induced by sulphuric and
sulphurous acids, chlorides and cellulose solutions.
Used widely in the rayon, dye and paper making industries. Carbon content 0.04% maximum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
APPROVALS: ABS E316LT1-1(C1)
BV 316L (C1)
DNV 316L MS (C1)
KR RW316LG (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
100-170
Vertical - up
100-150
1.2
Flat
130-250
Vertical - up
130-200
1.6
Flat
170-320
Vertical - up
160-250

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
0.029
Si
0.805
Mn
1.093
P
0.022
S
0.007
Cr
22.70
Ni
12.66
Mo
0.080
V
0.067
Nb
0.022
Cu
0.145

Mechanical Properties
As Welded
As Welded
(CO2)
(75% Ar / 25% CO2)
YS
430 N/mm2 YS
456 N/mm2
UTS
570 N/mm2 UTS
595 N/mm2
EL
42%
EL
42%
Impact
(CVN) at
-0OC
39J

Ferrite No FN 5-15

Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.

SHIELD - BRIGHT 317 L


FCAW wire for 18% Cr - 12% Ni - 3% Mo - N Stainless
steel For all - position welding
Classification : ASME SFA/AWS A5.22 E317LT1-1(4)
DESCRIPTION
Recommended for welding type 317 stainless steel to
give a maximum of 0.04% carbon in the weld deposit.
The higher molybdenum content, as compared to type
316L, further reduces susceptibility to pitting corrosion.
Used in the pulp and paper industry and in other severe
corrosion applications involving sulfuric and sulfurous
acids and their salts.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
120-200
Vertical - up
1.2
Flat
150-270
Vertical - up
1.6
Flat
200-350
Vertical - up
-

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
Cu

Volts
(V)
24-30
25-31
25-33
-

0.03
0.75
1.05
0.02
0.01
19.5
12.9
3.5
0.15

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Ferrite No

421 N/mm2
560 N/mm2
43%
FN10-20

Weight of Packing
Spool (Kg)
12.5 / 15
12.5 / 15
12.5 / 15

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.

90

SHIELD - BRIGHT 347

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
120-200
Vertical - up
1.2
Flat
150-270
Vertical - up
1.6
Flat
200-350
Vertical - up
-

Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
As Welded (CO2)

C
Si
Mn
P
S
Cr
Ni
Cb
Cu

0.02
0.8
1.1
0.02
0.01
19.3
10.0
0.4
0.15

Volts
(V)
24-30
25-31
25-33
-

YS
UTS
EL (L=4d)
Ferrite No

431 N/mm2
598 N/mm2
55%
FN 8-12

Welding
Consumables

FCAW wire for 18% Cr - 8% Ni - Cb Stainless steel


Classification: ASME SFA/AWS A5.22E347T1-1(4)
DESCRIPTION
Developed to weld types 347, 304, 304L and 321 stainless, where service temperatures are below 316. The
addition of columbium helps minimize chromium carbide precipitation while providing improved corrosion
resistance.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2

TYPICAL ALL WELDMETAL PROPERTIES

Weight of Packing
Spool (Kg)
12.5 / 15
12.5 / 15
12.5 / 15

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.

SHIELD - BRIGHT 308 H


Classification : AWS A5.22 E308HT1-1(4)
DESCRIPTION
For welding types 304H and 307H stainless when high
temperature service is required. CO2 shielding is preferred to reduce silicon content at these elevated temperatures. Carbon content 0.04% minimum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.2
LG
200

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Mn
Si
S
P
Cr
Ni
Mo
Cu

Volts
(V)
29

0.054
1.072
0.768
0.007
0.026
19.01
9.85
0.08
0.12

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Ferrite No

372 N/mm2
585 N/mm2
38%
FN 7-10

Weight of Packing
Spool (Kg)
12.5 / 15

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.

91

Welding
Consumables

SHIELD - BRIGHT 410


FCAW wire for 13% Cr stainless steel For all - position welding
Classification: ASME SFA/AWS A5.22 E410T1-1(4)
DESCRIPTION
Shield Bright 410 is 13% Cr martensitic stainless steel
flux cored wire. It is used for overlay welding on valve
sheet surface of its martensite structure in as - welded
condition which shows high hardness and wear resisting
properties. It will be showed good ductility and excellent
corrosion resistance after post weld heat treatment at
600-850 and it is suitable for welding of AISI 410, 403,
420J1, and 420J2.
Recommended for welding remove dirt such as oil and
dust from the groove. Normally, pre-heat is necessary
at 200-400.
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
100-170
Vertical - up
100-150
1.2
Flat
130-250
Vertical - up
130-200
1.6
Flat
170-320
Vertical - up
160-250

WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
TYPICAL ALL WELDMETAL PROPERTIES
Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
PWHT : 750OC / 1 hr (CO2)

C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.055
0.484
0.597
0.021
0.008
12.701
0.219
0.010
0.071
0.013
0.036

Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30

YS
UTS
EL (L=4d)

480 N/mm2
570 N/mm2
25%

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.

SHIELD - BRIGHT 2209


It is designed for the welding of 22Cr-5Ni-2Mo-0.15N
duplex stainless steel (UNS S31803), commonly
known as 2205. Commercial designations for such
steels include SAF 2205(Sandvik), 2205(Avesta), UR
54N(Creusot), AF22(Mannesmann), NK Cr22(Nippon
Kokan), SM22Cr (Sumitomo).
Classification : SFA/AWS A5.22 E2209T1-1(4)
DESCRIPTION
Shield Bright 2209 is an all - position duplese flux cored
electrode for use with CO2 gas..
WELDING CURRENT: DC RP
SHIELDING GAS: CO2
APPROVALS: DNV
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
130-220
Vertical - up
130-170
1.4
Flat
150-260
Vertical - up
150-210
1.6
Flat
170-300
Vertical - up
170-250

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
As Welded (CO2)

C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

Volts
(V)
25-30
25-28
25-31
25-28
25-32
22-28

0.035
0.493
0.856
0.023
0.008
22.76
8.922
3.407
0.053
0.023
0.156

YS
UTS
EL (L=4d)
Impact (CVN) at -46.5OC

650 N/mm2
825 N/mm2
26%
49J

Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 5Kg/15Kg/12.5Kg
each.
92

SHIELD - BRIGHT 312

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
100-170
Vertical - up
100-150
1.2
Flat
130-250
Vertical - up
130-200
1.6
Flat
170-320
Vertical - up
160-250

Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.075 YS
0.752 UTS
1.102 EL
0.023
0.003
28.50
9.65
0.097
0.088
0.026
0.156

Mechanical Properties
As Welded
(CO2)

As Welded
(75% Ar / 25% CO2)

620 N/mm2 YS
810 N/mm2 UTS
24%
EL

625 N/mm2
813 N/mm2
28%

Welding
Consumables

FCAW wire for 29%Cr - 9%Ni stainless steel For all


- position welding
Classification: ASME SFA/AWS A5.22 E312T1-1(4)
DESCRIPTION
For welding type 312 stainless steel. Highly crack resistant of austenite - ferritic electrode with a ferrite content
of 50%. Also highly suitable for stress compensating
buffer layers on parent metals sensitive to cracking.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2

TYPICAL ALL WELDMETAL PROPERTIES

Ferrite No FN 50-60

Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
FCAW wire for 13%Cr - 5%Ni-0.5%Mo stainless steel

SHIELD - BRIGHT 410NiMo

For all - position welding


Classification : SFA/AWS A5.22 E410NiMoT1-1(4)
DESCRIPTION
Shield - Bright 410NiMo is composed of 13%Cr - 5%Ni
- 0.5%Mo type stainless steel flux cored wire. It is not
severely required to control pre-heating and interpass
temperature during welding and it shows good impact
property at low temperature compared with ShieldBright 410. There is no need to take care of delayed
hydrogen cracking and temper brittleness, thereby it is
used for welding and repairing of pump wheels and impeller of turbine, which are operating with high loading
and pressure.
Recommended for welding remove dirt such as oil and
dust from the groove. Normally, pre-heat is necessary
at 100-150.
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
100-170
Vertical - up
100-150
1.2
Flat
130-250
Vertical - up
130-200
1.6
Flat
170-320
Vertical - up
160-250

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
PWHT : 600OC @ 1 hr (CO2)

C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30

0.055
0.484
0.597
0.021
0.008
12.701
0.219
0.010
0.071
0.013
0.036

YS
UTS
EL (L=4d)

720 N/mm2
840 N/mm2
20%

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
93

Welding
Consumables

SHIELD - BRIGHT 308L XTRA


FCAW wire for 18%Cr - 8%Ni stainless steel For flat
and horizontal position welding
Classification: ASME SFA/AWS A5.22 E308LT0-1(4)
DESCRIPTION
Designed for welding types 301, 302, 304, 304L, 308,
308L steels. Ideal where service temperatures are below 500OF (260OC). Low carbon content helps minimize
carbide precipitation. Carbon content 0.04% maximum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
APPROVALS: ABS E308LT0-1(C1)
DNV 308L (C1)
KR RW308LG (C1)
LR 308L (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
120-200
Vertical - up
1.2
Flat
150-270
Vertical - up
1.6
Flat
200-350
Vertical - up
-

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.029
0.512
1.390
0.021
0.005
19.45
9.90
0.082
0.054
0.011
0.154

Mechanical Properties
As Welded
(CO2)
YS
UTS
EL
Impact
(CVN) at
-100OC

As Welded
(75% Ar / 25% CO2)

427 N/mm2 YS
575 N/mm2 UTS
42%
EL

432 N/mm2
585 N/mm2
41%

30J

Ferrite No FN 5-15

Volts
(V)
24-30
25-31
25-33
-

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.

SHIELD - BRIGHT 309L XTRA


FCAW wire for 22%Cr - 12%Ni stainless steel For flat
and horizontal position welding
Classification : ASME SFA/AWS A5.22 E309LT0-1(4)
DESCRIPTION
Developed to be used when welding most mild or carbon steels to type 304. The higher percentages of Cr
and Ni provide the necessary crack resistance. Carbon
content 0.04% maximum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
APPROVALS: ABS E309LT0-1(C1)
DNV 309L MS (C1 and M21)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
120-200
Vertical - up
1.2
Flat
150-270
Vertical - up
1.6
Flat
200-350
Vertical - up
-

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.029
0.632
1.548
0.019
0.004
24.44
12.70
0.085
0.052
0.013
0.143

Mechanical Properties
As Welded
As Welded
(CO2)
(75% Ar / 25% CO2)
YS
UTS
EL
Impact
(CVN) at
-100OC

453 N/mm2 YS
579 N/mm2 UTS
38%
EL

473 N/mm2
592 N/mm2
38%

24J

Ferrite No FN 17-29

Volts
(V)
24-30
25-31
25-33
-

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.

94

SHIELD-BRIGHT 309LMo XTRA

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
120-200
Vertical - up
1.2
Flat
150-270
Vertical - up
1.6
Flat
200-350
Vertical - up
-

Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
As Welded (CO2)

C
Si
Mn
P
S
Cr
Ni
Mo
Cu

0.03
0.55
1.4
0.02
0.01
23.3
13.6
2.6
0.15

YS
UTS
EL (L=4d)
Ferrite No

Volts
(V)
24-30
25-31
25-33
-

559 N/mm2
725 N/mm2
39%
18-26

Welding
Consumables

FCAW wire for 22%Cr - 12%Ni-2%Mo stainless steel


For flat and horizontal position welding
Classification: ASME SFA/AWS A5.22 E308LT0-1(4)
DESCRIPTION
Designed for welding type 316 clad steels on the first
pass in cladding steels or for welding dissimilar metals
such as molybdenum-containing austenitic stainless
steels to carbon steels. Used in paper mills and power
plants. Carbon content 0.04% maximum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2

TYPICAL ALL WELDMETAL PROPERTIES

Weight of Packing
Spool (Kg)
12.5 / 15
12.5 / 15
12.5 / 15

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.

SHIELD - BRIGHT 316L XTRA


FCAW wire for 18%Cr - 12%Ni-2%Mo stainless steel
For flat and horizontal position welding
Classification : ASME SFA/AWS A5.22 E316LT0-1(4)
DESCRIPTION
Designed specifically for applications where the service
environment can produce pitting corrosion. Commonly
used in the pulp and paper industry. Carbon content
0.04% maximum.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
APPROVALS: ABS E316LT0-1(C1)
DNV 316L (C1)
KR RW316LG (C1)
LR 316L (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
120-200
Vertical - up
1.2
Flat
150-270
Vertical - up
1.6
Flat
200-350
Vertical - up
-

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.032
0.521
1.400
0.021
0.007
18.44
12.20
2.494
0.050
0.015
0.158

Mechanical Properties
As Welded
(CO2)
YS
UTS
EL
Impact
(CVN) at
-100OC

As Welded
(75% Ar / 25% CO2)

411 N/mm2 YS
565 N/mm2 UTS
42%
EL

415 N/mm2
571 N/mm2
42%

47J

Ferrite No FN 4-15

Volts
(V)
24-30
25-31
25-33
-

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
95

Welding
Consumables

SHIELD-BRIGHT 347 XTRA


FCAW wire for 18%Cr - 8%Ni-Cb stainless steel For
flat and horizontal position welding
Classification: ASME SFA/AWS A5.22 E347T0-1(4)
DESCRIPTION
Developed to weld types 347, 304, 304L and 321 stainless, where service temperatures are below 316. The
addition of columbium helps minimize chromium carbide precipitation while providing improved corrosion
resistance.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
120-200
Vertical - up
1.2
Flat
150-270
Vertical - up
1.6
Flat
200-350
Vertical - up
-

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)

Typical Mechanical properties


of all Weldmetal
As Welded (CO2)

C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.029
0.512
1.390
0.021
0.005
19.45
9.90
0.082
0.054
0.47
0.154

Volts
(V)
24-30
25-31
25-33
-

YS
UTS
EL (L=4d)
Impact (CVN) at -100OC
Ferrite No

427 N/mm2
575 N/mm2
42%
30J
3-10

Weight of Packing
Spool (Kg)
12.5
12.5
12.5

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.

CORESHIELD 11
Self - Shielded FCAW wire for mild steel and 490N/
mm2 class high tensile strength steel
Classification : ASME SFA/AWS A5.20 E71T-11
DESCRIPTION
Coreshield 11 is excellent for use on single or multiple
pass, lap, fillet and butt welds on mile steels in all welding position. It meets the requirements for classification
E71T-11 in AWS specifiction A5.20, and offers smooth
arc action, full slag coverage, easy slag removal, and
low spatter. Bead appearance and weld edges are
smooth and no shielding gas is required.
WELDING CURRENT: DC (-)
SHIELDING GAS: None (Self - shielding)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
170-240
Vertical - up
170-240
1.2
Flat
180-270
Vertical - up
180-270
1.6
Flat
200-300
Vertical - up
200-300

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
A1
Cu

0.210
0.370
0.610
0.013
0.003
0.040
0.020
0.010
0.009
1.600
0.013

Volts
(V)
17-23
17-23
19-25
19-25
22-28
22-28

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)

440 N/mm2
600 N/mm2
25%

Weight of Packing
Spool (Kg)
12.5 / 15
12.5 / 15
12.5 / 15

PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.

96

CORESHIELD 8 Ni 1

WELDING CURRENT: DC (-)


SHIELDING GAS: None (Self - shielding)

GL 3YH10S (M21)
LR 3S 3YS H10 (M21)

COREWELD 70
Metal type FCAW wire for mild steel and 490N/mm2
class high tensile strength steel
Classification : ASME SFA/AWS A5.18 E70C-6M
DESCRIPTION
Coreweld 70 is a metal cored wire that combines the
high deposition rates of a rutile slag flux - cored electrode with the high efficiencies of solid wire.
WELDING CURRENT: DC RP
SHIELDING GAS: Ar / CO2
APPROVALS: ABS E70C - 6M 9M21)
BV SA3YM HH (M21)
DNV III YMS H10 (M21)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
180-350
Vertical - up
140-220
1.4
Flat
200-430
Vertical - up
150-240
1.6
Flat
300-500
Vertical - up
2.0
Flat
350-550
Vertical - up
2.4
Flat
400-600
Vertical - up
-

Welding
Consumables

Self - shielded FCAW wire for mild steel and 490N/


TYPICAL ALL WELDMETAL PROPERTIES
mm2 class high tensile strength steel
Wire
Typical Mechanical properties
Classification: ASME SFA/AWS A5.29 E71T8-Ni1
Composition (%)
of all Weldmetal
DESCRIPTION
C
0.030
YS
424 N/mm2
Coreshield 8Ni1 is a self - shielded flux cored wire deSi
0.260
UTS
560 N/mm2
signed to produce welds with outstanding impact toughMn 1.050
EL (L=4d)
29%
ness at temperatures as low as - 60OF (-51OC). It is
P
0.013
Impact (CVN) at
suitable for all position welding and is especially suited
S
0.003
-29OC
120J
for making root passes of handling poor fit up. It should
Cr 0.035
-51OC
38J
only be run on DCEN (electrode negative). It should be
Ni
0.990
used for welding offshore structures, bridges, storage
Mo 0.020
V
0.002
tanks, and other applications where excellent impact
A1 0.900
toughness is specified and where self-shielding proCu 0.013
vides an advantages.
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
Volts
Weight of Packing
(mm)
(Amps)
(V)
Spool (Kg)
1.0
Flat
200-300
21-23
8 / 12.5
Vertical - up
200-300
21-23
1.2
Flat
220-320
22-24
8 / 12.5
Vertical - up
220-320
21-24
1.6
Flat
240-340
24-28
8 / 12.5
Vertical - up
240-340
23-28
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 8Kg/12.5Kg
each.

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.048
0.582
1.375
0.014
0.012
0.023
0.014
0.001
0.004
0.002
0.015

Volts
(V)
24-33
20-24
26-34
21-25
27-35
28-36
29-37
-

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at
-18OC
-29OC

448 N/mm2
549 N/mm2
31%
62J
48J

Weight of Packing
Spool (Kg)
Pail (Kg)
12.5 / 15
100 / 200
12.5 / 15

100 / 200

12.5 / 15

300

25

25

PACKING: Each spool is sealed in an airtight polythene bags and then packed in a corrugated cardboard box of
15Kg/12.5Kg/25Kg each.
97

GL 3YH10S (C1)
LR 3S 3YS H10 (C1) / 3 YS H15 (M21)
NK KSW53G H10 (C1)

Welding
Consumables

COREWELD ULTRA
metal type FCAW wire for mild steel and 490N/mm2
class high tensile strength steel
Classification: ASME SFA/AWS A5.18 E70C-6M/
E70C-6C
DESCRIPTION
Coreweld Ultra is a low fume metal - cored wire. The
use of higher argon shielding gas further reduces fume,
spatter and slag islands. The higher deposition efficiency and improved welder appeal minimizes post weld
clean up.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
APPROVALS: ABS 3SA 3YSA H10 9C1) / H15 (M21)
BV SA3YM HHH 9C1)
DNV III YMS H10 9C1/M21)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
180-350
Vertical - up
1.4
Flat
200-430
Vertical - up
1.6
Flat
300-500
Vertical - up
-

TYPICAL ALL WELDMETAL PROPERTIES


Wire

Mechanical Properties
As Welded
(CO2)

Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.038
0.592
1.432
0.013
0.010
0.023
0.015
0.001
0.009
0.003
0.013

YS
UTS
EL
Impact
(CVN) at
-18OC
-29OC

Volts
(V)
24-33
26-34
27-35
-

As Welded
(Ar / CO2)

440 N/mm2 YS
530 N/mm2 UTS
31%
EL

449 N/mm2
545 N/mm2
30%

75J
48J

82J
52J

-18OC
-29OC

Weight of Packing
Spool (Kg)
Pail (Kg)
12.5 / 15
100 / 200
12.5 / 15

100 / 200

12.5 / 15

300

PACKING: Each spool is seald in an airtight polythene bag and then packed in a corrugated cardboard box of
15Kg/12.5Kg each.

98

COREWELD 111 ULTRA

LR

Semi - metal type FCAW wire for mild steel 490N/


mm2 class high tensile strength steel
Classification : ASME SFA/AWS A5.20 E70T-9
DESCRIPTION
Coreweld 111 Ultra is a low slag type cored wire with a
bright surface finish that is specially designed to provide
very high deposition rates, high deposition efficiency
and low fume emission rates. This wire is most suitable
for fillet welding of inorganic zinc primer coated steels in
the shipbuilding.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2
APPROVALS: ABS
3SA 3YSA H10 (C1)
3A 3YA H10 (C1) - Tandem
BV
SA3YM (C1)
A3YM (C1) - Tandem
DNV III YMS H10 (C1)
III YM(C1) - Tandem
GL
3YS (C1)
3YM (C1) - Tandem
KR
RSW 53G (C1)
RAW53MG (C1) - Tandem

NK
RINA
CCS

3YS (C1)
3M 3YM (C1) - Tandem
KSW53MG (C1) - Tandem
3YS H 10 (C1)
3S 3YS H10 (C1) /
3M 3YM - Tandem

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu

0.057
0.652
1.375
0.013
0.009
0.023
0.348
0.002
0.012
0.008
0.014

Typical Mechanical properties


of all Weldmetal
YS
UTS
EL (L=4d)
Impact (CVN) at
-20OC
-29OC

500 N/mm2
580 N/mm2
30%
67J
43J

PACKING: The wires are packed is polythene bags


and then packed in corrugated cardboard boxes of
15Kg/12.5Kg each.

Volts
(V)
22-34
23-38
24-42
-

Weight of Packing
Spool (Kg)
Pail (Kg)
12.5 / 15
100 / 200
12.5 / 15

100 / 200

12.5 / 15

300

Welding
Consumables

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-330
Vertical - up
1.4
Flat
160-390
Vertical - up
1.6
Flat
170-460
Vertical - up
-

PACKING: Each spool is seald in an airtight polythene bag and then packed in a corrugated cardboard box of
15Kg/12.5Kg each.

ARCALOY T - 409 Ti
Metal type FCAW wire for 12%Cr stainless steel
Classification : SFA/AWS A5.22 E409T0-G
DESCRIPTION
Arcaloy T-409Ti is a metal cored wire designed to match
the corrosion resistance and mechanical properties of
type 409Ti stainless steel. This material is widely used
in automotive exhaust systems.
WELDING CURRENT: DC RP
SHIELDING GAS: Ar or 98 Ar / 2% O2

CURRENT RANGE & PACKING DATA


Size
Position
Current Range
(mm)
(Amps)
1.2
Flat & Horizontal Fillet
160-250

TYPICAL ALL WELDMETAL PROPERTIES


Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Ti

0.034
0.479
0.456
0.011
0.013
11.78
0.016
0.009
0.030
0.006
0.820

Volts
(V)
19-24

Typical Mechanical properties


of all Weldmetal
UTS
EL (L=4d)

500 N/mm2
20%

Weight of Packing
Spool (Kg)
Pail (Kg)
12.5 / 15
100 / 200

PACKING: Each spool is seald in an airtight polythene bag and then packed in a corrugated cardboard box of
15Kg/12.5Kg each.

99

SAW Wires
Welding
Consumables

OK AUTROD 12.08L
A copper coated mild steel wire for SAW
Classification AWS A5.17: EL-8
DESCRIPTION
OK AUTROD 12.08L is a copper-coated mild steel electrode for Submerged Arc Welding (SAW) of mild and
medium carbon structural steels.
APPROVALS:
With OK FLUX 10.71L
: ABS, IRS
OK FLUX 10.81L
: ABS, IRS, DNV, MND
OK FLUX 10.81LM : IRS
OK FLUX 10.71
: DNV, ABS, LR, IRS, BV

TYPICAL WIRE COMPOSITION (%)


C
Mn
Si
S
P
Cu
0.08 0.5 0.05 0.018 0.018 0.25
PACKING DATA
Size
Packing
Packing
(mm)
25Kg
250 Kg
2.00
2.50
3.15
4.00
5.00

Packing
700 Kg

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
Mechanical Properties
OK Autrod
Yield Stress Tensile
EI.
Impacts values
N/mm2
(%)
12.08LOK
C
Mn
Si
N/mm2
Flux
J
Temp (OC)
10.71 L
0.06
1.05
0.5
405
500
32
80
-29
10.81L
0.07
1.4
0.7
440
550
25
10.81 LM
0.07
1.4
0.7
430
520
25
10.81LS
0.07
1.4
0.7
440
520
28
10.71
0.055
1.05
0.5
400
500
32
80
-29
PACKING: The wires are packed in corrugated cardboard boxes in case of 25 kg. packs. Also available in 400/700kgs
steel or fibre drums or 100/200 kgs steel bobbins.

OK AUTROD 12.22L
A copper-coated semi killed wire for SAW
Classification AWS A5.17: EM-12K
DESCRIPTION
OK AUTROD 12.22L is a medium manganese alloyed
copper coated steel wire for submerged arc welding and
electroslag welding of medium and high tensile steels.
Provides exceptional high impact values of submerged
arc welds, when combined with fluxes like OK Flux
10.62L.
APPROVALS:
With OK FLUX 10.71
: LRS, DNV, ABS, IRS, BV
OK FLUX 10.81 LS : IBR

TYPICAL WIRE COMPOSITION (%)


C
Mn
Si
S
P
Cu
0.10 1.0 0.20 0.018 0.018 0.25
PACKING DATA
Size
Packing
Packing
(mm)
25Kg
250 Kg
2.00
2.50
3.15
4.00
5.00

Packing
700 Kg

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
Mechanical Properties
OK Autrod
Yield Stress
Tensile
EI.
Impacts values
12.22L OK
C
Mn
Si
N/mm2
N/mm2
(%)
Flux
J
Temp (OC)
10.71L
0.08
1.5
0.5
440
530
30
50
-40
10.81 LS
0.08
1.5
0.8
450
540
26
30
-29
10.61 L
0.07
1.25
0.30
410
500
26
30
-51
10.81 L
0.07
1.7
0.7
500
580
24
30
0
10.81LS (FG)
0.08
1.7
0.7
500
580
26
35
-29
10.71
0.08
1.5
0.5
440
530
30
50
-40
10.62L
0.07
1.0
0.3
410
500
33
90
-40
PACKING: The wires are packed in corrugated cardboard boxes in case of 25 kg. packs. Also available in 400/700kgs
steel or fibre drums or 100/200 kgs steel bobbins.

100

OK AUTROD 12.40L

Welding
Consumables

A copper-coated Mn alloyed semi killed wire for


SAW
Classification AWS A5.17: EH-14
DIN 8557: S4
DESCRIPTION
OK AUTROD 12.40L is a copper coated manganese alloyed semi-killed electrode for Submerged Arc Welding
(SAW) of medium and high tensile steels.
APPROVALS:
With OK FLUX 10.71L : LRS, IRS, DNV, IBR, MND
OK FLUX 10.71 : DNV, ABS, LR, IRS, BV
OK FLUX 10.62L : IBR

TYPICAL WIRE COMPOSITION (%)


C
Mn
Si
S
P
Cu
0.12 1.8 0.08 0.018 0.018 0.25
PACKING DATA
Size
Packing
Packing
(mm)
25Kg
700 Kg
2.00
2.50
3.15
4.00
5.00

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
OK Autrod
12.40L OK
Flux
10.71L
10.61 L
10.62L
10.71

C
0.07
0.08
0.7
0.07

Mn

Si

Yield Stress
N/mm2

2.0
1.7
1.4
2.0

0.45
0.45
0.4
0.45

460
460
488
460

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
540
28
40
-40
540
25
30
-62
548
28
60
-40
540
28
40
-40

PACKING: The wires are packed in corrugated cardboard boxes in case of 25 kg. packs. Also available in 400/700kgs
steel or fibre drums or 100/200 kgs steel bobbins.

OK AUTROD 12.24L

TYPICAL WIRE COMPOSITION (%)

A copper-coated Mo alloyed solid wire for SAW and


electroslag welding
Classification

AWS A5.23: EA 2

Mn

Si

Mo

0.10

1.2

0.10

0.50

0.25 0.018 0.018

PACKING DATA

DESCRIPTION

Size
(mm)

OK AUTROD 12.24L is used for submerged arc welding and electroslag welding of unalloyed and low alloy
steels with impact requirements higher than those obtainable with mild steel filler wires. Especially suitable
for the two run technique.

Packing
25Kg

Packing
700 Kg

2.00
2.50
3.15
4.00
5.00

APPROVALS :
With OK FLUX 10.71

Cu

: DNV, ABS, LR, IRS, BV

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
OK Autrod
12.24 L OK
Flux
10.71L
10.61 L
10.62 L
10.71

Mo

Mn

Si

Yield Stress
N/mm2

0.07
0.08
0.07
0.07

0.5
0.5
0.5

1.4
1.2
1.0
1.4

0.45
0.45
0.22
0.45

530
510
500
530

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
590
38
30
-40
600
28
50
-29
580
25
60
-40
590
38
30
-40

PACKING: The wires are packed in corrugated cardboard boxes.


101

Welding
Consumables

OK AUTROD 12.33L

TYPICAL WIRE COMPOSITION (%)

A copper-coated Mo alloyed solid wire for SAW


Classification

AWS A5.23: EA 3 K

Mn

0.10

1.80

Si

0.55 0.018 0.018

Mo

Cu

0.5

0.25

PACKING DATA

DESCRIPTION

Size
(mm)

OK AUTROD 12.33L is used for submerged arc welding and electroslag welding of unalloyed and low alloy
steels with impact requirements higher than those obtainable with mild steel filler wires. Especially suitable
for the two run technique.

Packing
25Kg

2.00
2.50
3.15
4.00
5.00

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
OK Autrod
12.33UOK
Flux
10.71 L
10.61L

Mo

Mn

Si

Yield Stress
N/mm2

0.10
0.09

0.5
0.5

1.7
1.85

0.4
0.2

530
600

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
630
26
40
-40
750
25
45
-46

PACKING: The wires are packed in corrugated cardboard boxes.

OK AUTROD 12.34L

TYPICAL WIRE COMPOSITION (%)

A Mn-Mo alloyed copper-coated wire for SAW and


electroslag welding
Classification

AWS A5.23: EA 4

Mn

Si

Mo

0.12

1.5

0.15

0.50

Cu

0.25 0.018 0.018

PACKING DATA

DESCRIPTION

Size
(mm)

OK AUTROD 12.34L is manganese - molybdenum alloyed copper-coated electrode for submerged arc welding and electroslag welding of high tensile steels and
steels for low temperature application.

Packing
25Kg

2.00
2.50
3.15
4.00
5.00

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
OK Autrod
12.34 U OK
Flux
10.71 L
10.61 L

Mo

Mn

Si

Yield Stress
N/mm2

0.09
0.10

0.45
0.40

1.5
1.4

0.4
0.2

550
580

PACKING: The wires are packed in corrugated cardboard boxes.

102

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
640
25
50
-40
660
24
60
-40

OK AUTROD 13.09L

TYPICAL WIRE COMPOSITION (%)


Mn

Si

Cr

Ni

Mo

Cu

0.08 1.05 0.60 0.03 0.03 0.50 0.17 0.009 0.008

DESCRIPTION
OK AUTROD 13.09L is a copper coated, low-alloyed
0.5% Mo Wire for SAW of low-alloy and creep resistant
steels used for pipes in pressure vessels and boilers
with a working temperature of about 500C. It can also
be used for other high strength low-alloy steels.

PACKING DATA
Size
(mm)

Packing
25Kg

Welding
Consumables

A 0.5% Mo wire for SAW

2.50
3.15

APPLICATIONS

OK AUTOROD 13.09L is especially designed for the


welding of HSLA steels. It is extensively used in high
temperature pipelines; boiler tubes and plates where
high creep resistance is a pre-requisite.
TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES
Chemical Composition (%)
OK Autrod
13.09 L
OK Flux
10.61 L

Mo

Mn

Si

Yield Stress
N/mm2

0.075

0.45

1.0

0.45

500

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
600
24
75
RT

PACKING: The wires are packed in corrugated cardboard boxes.

OK AUTROD 13.12L

TYPICAL WIRE COMPOSITION (%)

A 1% Cr, 0.5% Mo wire for SAW


DESCRIPTION
OK AUTROD 13.12L are copper coated, low-alloyed 1%
Cr, 0.5% Mo wires for SAW of creep resistant and other
low-alloyed high strength steels.
APPLICATIONS
OK AUTROD 13.12L is specially used to the welding of
1 Cr 0.5 Mo and similar creep resistant steels which find
extensive use in high temperature components of power
plants, boilers, oil-refineries, petrochemical plants, boilers etc. Steels of the type ASTM A 182-F2, F11 , F12;
A387 -2, 11,12; A213-T2, T11, T12; A335-P2, P11, P12
and German steels 13 Cr Mo 44, 15 Cr Mo 5 etc. The
weldmetal is resistant to scaling up to 550C.

Mn

Si

Cr

Mo

0.09

1.98

0.65

1.15

0.49

Cu

0.17 0.009 0.009

PACKING DATA
Size
(mm)

Packing
25Kg

2.50
3.15

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
OK Autrod
13.12 L
OK Flux
10.61L

Cr

Mo

0.08

1.05

0.45

Mn
0.75

Si
0.20

Yield Stress
N/mm2
520

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
650
22
65
RT

PACKING: The wires are packed in corrugated cardboard boxes.

103

Welding
Consumables

OK AUTROD 13.22L

TYPICAL WIRE COMPOSITION (%)

A 2.25% Cr, 1 % Mo wire for SAW


DESCRIPTION
OK AUTROD 13.22L are copper coated, low-alloyed
2.25% Cr, 1 % Mo wires for SAW of creep resistant and
other low-alloyed high strength steels.

Mn

Si

Cr

Mo

Cu

0.06

1.10

0.60

2.45

1.05

0.17 0.009 0.009

PACKING DATA
Size
(mm)

APPLICATIONS

Packing
25Kg

2.50
3.15

OK AUTROD 13.22L finds extensive use in fabrication


of low alloy steel boilers and piping, operating at temperature of up to 600C commonly found in oil refineries, thermal and chemical plants, pre-heaters, superheaters, for steam boilers and also for hydro-crackers.

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
OK Autrod
13.22 L
OK Flux
10.61L

Cr

Mo

Mn

Si

Yield Stress
N/mm2

0.06

2.30

0.95

0.75

0.25

550

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
690
22
60
RT

PACKING: The wires are packed in corrugated cardboard boxes.

OK AUTROD 13.43

TYPICAL WIRE COMPOSITION (%)

A Cr, Ni, Mo-alloyed copper coated wire for submerged arc welding of high tensile steels
DESCRIPTION

Mn

Si

Mo

Cr

Ni

Cu

0.11

1.4

0.2

0.5

0.7

2.4 0.015 0.015 0.17

PACKING DATA

OK AUTROD 13.43 is used for the submerged arc welding of high tensile steels. The wire is a copper-coated
Cr, Ni, Mo wire and the arc and current carrying characteristics in combination with OK FLUX 10.71 L or OK
FLUX 10.62 are excellent.

Size
(mm)

Packing
25Kg

2.50
3.15

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


Chemical Composition (%)
OK Autrod
13.43
OK Flux
10.61 L
10.71L

C
0.08
0.07

Ni
2.3
2.2

Mn
1.35
1.70

Mo

Si

Mechanical Properties
Cr

0.45 0.25 0.6


0.45 0.35 0.6

Yield Stress
N/mm2
700
690

PACKING: The wires are packed in corrugated cardboard boxes.

104

Tensile
N/mm2
800
785

EI.
(%)
23
23

Impacts values
J
55
35

Temp (OC)
-40
-40

OK AUTROD 16.10

TYPICAL WELDMETAL COMPOSITION WITH OK


FLUX 10.92L

Classification

AWS A5.9: ER 308L

DESCRIPTION
OK AUTROD 16.10 are 18 Cr-8 Ni type bare stainless
steel wires for submerged arc welding of austenitic corrosion resisting steels. The arc and current carrying
characteristics assure excellent welder performance
of outstanding bead and surface finish. OK AUTROD
16.10 is intended for welding of austenitic corrosion resisting steels such as AISI, 301,304, 302L and equivalent types.

Mn

Si

Cr

Ni

0.025

1.8

0.4

20

10

0.025
20.00
1.8
10.00
0.60
0.015
0.017

YS
UTS
EL (L=4d)
Impact (CVN) at - 196oC

365 N/mm2
580 N/mm2
35%
40J

PACKING DATA
Size
(mm)

Packing
25Kg

PACKING: The wires are packed in corrugated cardboard boxes.

0.015 0.015

OKAUTROD 16.30

TYPICAL WELDMETAL COMPOSITION WITH OK


FLUX 10.92L

An extra low carbon stainless steel wires of the 18


Cr, 8 Ni, 3 Mo type for SAW
Classification

C
Cr
Mn
Ni
Si
S
P

Mechanical properties

2.50
3.15

TYPICAL WIRE COMPOSITION (%)


C

Weldmetal
Composition (%)

Welding
Consumables

An extra low carbon stainless steel wire of 18/8 type


for SAW with OK Flux 10.92L

AWS A 5.9: ER 316L

DESCRIPTION
OK AUTROD 16.30 are extra low carbon stainless bare
rods for SAW of corrosion resisting steels having composition corresponding to 18% Cr, 12% Ni and 3% Mo
type. The arc and welding characteristics of OK AUTROD 16.30 are excellent and possess a high degree
of welder appeal. Used for AISI 316, 316L and equivalent steels.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Ni

Mo

0.025

1.8

0.4

19

12

2.7

0.015 0.015

Weldmetal
Composition (%)
C
Cr
Mn
Ni
Si
Mo
S
P

0.025
19.00
1.8
12.00
0.60
2.7
0.015
0.017

Mechanical properties
YS
UTS
EL (L=4d)
Impact (CVN) at - 60oC

365 N/mm2
580 N/mm2
32%
55J

PACKING DATA
Size
(mm)

Packing
25Kg

2.50
3.15
PACKING: The wires are packed in corrugated cardboard boxes.

105

Welding
Consumables

OK AUTROD 16.53

TYPICAL WELDMETAL COMPOSITION WITH OK


FLUX 10.92L

An extra low carbon 24% Cr, 13% Ni stainless steel


wire for SAW
Classification

AWS A5.9: ER 309l

DESCRIPTION
OK AUTROD 16.53 are 24% Cr, 13% Ni type bare stainless steel wires with extra low carbon for submerged arc
welding and cladding of austenitic corrosion resisting
steel. The arc and current carrying characteristics assure excellent weld appeal. OK AUTROD 16.53 is suitable for similar alloys in wrought or cast form and also
for joining dissimilar steels such as 18 - 8 to mild steel
or carbon steel or low alloy steel.

Mn

Si

Cr

Ni

0.02

1.6

0.4

24

13

0.025
24.00
1.8
13.00
0.40
0.015
0.017

YS
UTS
EL (L=4d)
Impact (CVN) at - 60oC

440 N/mm2
600 N/mm2
35%
110J

PACKING DATA
Size
(mm)

Packing
25Kg

PACKING: The wires are packed in corrugated cardboard boxes.

0.015 0.015

OK AUTROD 16.11

TYPICAL WELDMETAL COMPOSITION WITH OK


FLUX 10.92L

A Niobium Stabilised 20 Cr-10 Ni Stainless Steel


Wire for SAW
Classification

C
Cr
Mn
Ni
Si
S
P

Mechanical properties

2.50
3.15

TYPICAL WIRE COMPOSITION (%)


C

Weldmetal
Composition (%)

AWS A 5.9: ER 347 Si

DESCRIPTION
OK AUTROD 16.11 is intended for SAW of Stainless
Steel corresponding to AISI 347 and AISI 321 with OK
10.92 Flux.
TYPICAL WIRE COMPOSITION (%)
C

Mn

Si

Cr

Ni

Nb

0.05

1.5

0.75

20

10

0.8

0.015 0.015

Weldmetal
Composition (%)
C
Cr
Mn
Ni
Si
Nb
S
P

0.07
19.00
1.75
9.8
0.70
0.70
0.015
0.017

Mechanical properties
YS
UTS
EL (L=4d)
Impact (CVN) at - 60oC

440 N/mm2
650 N/mm2
32%
70J

PACKING DATA
Size
(mm)

Packing
25Kg

2.50
3.15
PACKING: The wires are packed in corrugated cardboard boxes.

106

OK AUTROD 16.13

TYPICAL WELDMETAL COMPOSITION WITH OK


FLUX 10.92L

Classification

AWS A5.9: ER 310

DESCRIPTION
OK AUTROD 16.13 are fully austenitic welding wires for
submerged arc welding of heat resistant steels of the 25
Cr-20 Ni type needing to withstand scaling at temperatures of upto 1100C-1150C. The arc and current characteristics of the wire help a smooth weld performance
giving outstanding bead finish.

Weldmetal
Composition (%)
C
Cr
Mn
Ni
Si
S
P

Mn

Si

0.11

1.90

0.45

Cr

Ni

0.10
26
1.7
21
0.40
0.015
0.017

Size
(mm)
S

YS
UTS
EL (L=4d)
Impact (CVN) at - 196oC

310 N/mm2
540 N/mm2
36%
60J

PACKING DATA

TYPICAL WIRE COMPOSITION (%)


C

Mechanical properties

Welding
Consumables

An austenitic stainless steel wire for welding 25 Cr,


20 Ni type of steels by SAW with OK Flux 10.92L

Packing
25Kg

2.50
3.15

26.8 20.80 0.015 0.015

PACKING: The wires are packed in corrugated cardboard boxes.

ESAB SA10K

TYPICAL WIRE COMPOSITION (%)

A copper-coated Mn alloyed wire for SAW


Classification

AWS A5.17 : EH 10K

Mn

Si

Cu

0.08

1.45

0.15

0.02

0.02

0.2

PACKING DATA

DESCRIPTION
ESAB SA 10K is a copper coated manganese alloyed
wire for submerged are welding (SAW) of medium and
high tensile steels. To be used with OK Flux 10.61L /
10.62L / 10.71L depending on application and mechanical property requirement.

Size
(mm)

Packing
25Kg

Packing
400/700 Kg

2.00
2.50
3.15
4.00
5.00

TYPICAL WELDMETAL COMPOSITION WITH DIFFERENT FLUXES


OK Autrod
SA10K / OK
Flux
10.71L
10.61 L
10.62 L

Chemical Composition (%)


Yield Stress
C
Mn
Si
N/mm2
0.08
0.07
0.06

1.71
1.35
1.25

0.56
0.4
0.3

478
465
412

Tensile
N/mm2
557
555
550

Mechanical Properties
EI.
Impacts values
(%)
J
Temp (OC)
30
50
-51
29
35
-40
34
35
-51

PACKING: The wires are supplied in rims packed in a cardboard box (25Kg) or steel drums of 400/700Kgs.

107

Welding
Consumables

ESAB SA13K
A copper-coated Mn alloyed wire for SAW
Classification

AWS A5.17 : EH 13K

DESCRIPTION
ESAB SA 13K is a copper coated manganese alloyed
wire for submerged are welding (SAW) of medium and
high tensile steels. To be used with OK Flux 10.81LS /
10.71L / 10.62L depending on application and mechanical property requirement.

TYPICAL WIRE COMPOSITION (%)


C

Mn

Si

Cu

0.08

1.25

0.4

0.02

0.02

0.2

PACKING DATA
Size
(mm)

Packing
25Kg

Packing
400/700 Kg

2.00
2.50
3.15
4.00
5.00
PACKING: The wires are supplied in rims packed in a
cardboard box (25Kg) or steel drums of 400/700Kgs.

108

SAW FLUXES
with impact strength requirements down to -51OC.

OK FLUX 10.61L

Classification

AWS A5.17:
AWS A5.23:

F7A4-F6P4-EM12K
F7A6-F7P6-EH14
F8A2-F8P4-EA2-A2

BASICITY INDEX: 2.2


GRAIN SIZE: 0.2-1.6 mm
REDRYING: 300OC/2 hrs
APPLICATIONS

DESCRIPTION
OK FLUX 10.61 L is an agglomerated high basic non alloying flux for SAW and is designed for single wire multi
run butt welding of mild, medium and high tensile steels
TYPICAL WELDMETAL PROPERTIES

OK Flux 10.61 L is designed for multiple butt welding


of mild, medium and high tensile steels with impact
strength down to -51OC, when used on DC with an appropriate alloyed wire by SAW.

Chemical Composition (%)


OK Flux
10.61L/OK
Autrod
12.22 L

C
0.07
0.08
0.08

12.24 L
12.40 L

Mn
1.25
1.2
1.7

Si

Welding
Consumables

An agglomerated high basic non-alloying flux for


SAW

Yield Stress
N/mm2

0.3
0.45
0.45

410
510
460

Mechanical Properties
Impacts Values
Tensile
EI.
Charpy V Notch
N/mm2
(%)
500
600
540

26
28
25

J
30

Temp (OC)
-51

50

-29

30

-62

Passes HIC Test as per NACE standard TM-02-84 and SSCC Test as per NACE Standard TM-01-77.
PACKING: OK FLUX 10.61L are packed in plastic lined paper bags containing 25 kg.

OK FLUX 10.62
An agglomerated high basic Non-alloying flux for
SAW
Classification AWS A5.17:
AWS A5.23:

Flux Classification

F7 A8/F6P8-EM12K
F7A8/F7P8-EH12K
F7A6/F7P6-EH14
F8A6/F7P6-EA2-A2
F8A6/F8P6-EA4-A4
F9A8/F9P8-EA3-A3
F8P2-EB2R-B2
F8P2-EB3R-B3
F7A6/F7P8-ENil-Nil
F8A10/F8P8-EG-G
F8A10/F8P10-EnI2-Ni2
F10A8/F9P6-EG-F3
F11A8/F10P8-EG-G
EN760 SA FB 1 55
AC H5

DESCRIPTION
Agglomerated fluoride basic flux for Submerged Arc
Welding, primarily for multi run welding. For highest
demands on impact properties, low temperature toughness, strength and CTOD values. Especially suitable for
narrow gap welding due to good slag detachability and

smooth side wall blending. Produces low oxygen weldmetal (approx 300 ppm) with hydrogen contents lower
than 5ml/100g. Operates optimally at the lower end of
the voltage range. This flux has a high current carrying capacity on both AC and DC. Especially suitable for
narrow gap welding due to good slag detachability and
smooth side wall blending.
BASICITY INDEX: 3.2
HYDROGEN: 5ml/100g max, weld metal (redried flux)
GRAIN SIZE: 0.2-1.6 mm (10 x 65 mesh)
REDRYING: 300+/- 25OC/2-4 hrs
APPLICATIONS
For offshore constructions, pressure vessels including those for nuclear industries requiring good CTOD
values, power generation, shipbuilding, piep mills, civil
constructions, transport industries, etc, OK Flux 10.62 is
designed for single and multiwire procedures for butt fillet welds of mild, medium and high tensile steels as well
as low alloyed steels. Works equally well on DC and AC
current. Single layer and multilayer welding of unlimited
plate thickness, with impact strength down to -40/60OC,
when used with an appropriate alloyed wire by SAW.
The weld metal can be suitably controlled.

109

Welding
Consumables

TYPICAL WELDMETAL PROPERTIES


Chemical Composition (%)
OK Flux
10.62
C
Mn
Si
Ni
OK Flux
Autrod
12.22
0.07 1.0 0.30
12.24
0.07 1.0 0.22
12.40
0.08 1.9 0.12
12.32
0.10 1.6 0.35
12.34
0.10 1.45 0.21
12.44
0.08 1.9 0.21
13.10SC
0.08 0.7 0.22
13.20SC
0.08 0.6 0.20
13.21
0.06 1.0 0.25
0.9
13.24
0.08 1.4 0.3
0.9
13.27
0.06 1.0 0.25
0.9
13.40
0.07 1.5 0.26
0.9
13.43
0.08 1.35 0.25
2.2

Cr

Mo

0.5
0.5
0.5
1.1 0.5
2.0 0.85
0.2
0.5
0.5
0.6 0.5

Yield Stress
N/mm2
410
500
530
475
540
600
500
525
470
530
490
650
700

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
Charpy V Notch
500
580
620
570
620
700
610
620
560
620
570
730
795

33
25
26
28
24
27
26
25
28
25
27
23
21

Temp (OC)

90
60
50
110
60
65
80
80
70
70
80
60
65

-40
-40
-40
-40
-40
-50
-29
-29
-40
-60
-60
-50
-50

PACKING: OK FLUX 10.62 is packed in plastic lined paper bags containing 25 kg.

OK FLUX 10.62 L
An agglomerated high basic Non-alloying flux for
SAW
Classification AWS A5.A:17: F7 A8/F6P8-EM12K
F7A8/F7P8-EH12K
F7A6/F7P6-EH14
AWS A5.23:
F8A6/F7P6-EA2-A2
F8A6/F8P6-EA4-A4
F9A8/F9P8-EA3-A3
F8P2-EB2R-B2
F8P2-EB3R-B3
F7A6/F7P8-ENil-Nil
F8A10/F8P8-EG-G
F8A10/F8P10-EnI2-Ni2
F10A8/F9P6-EG-F3
F11A8/F10P8-EG-G
Flux Classification

EN760 SA FB 1 55
AC H5

DESCRIPTION
Agglomerated fluoride basic flux for Submerged Arc
welding, primarily for multi run welding. For highest
demands on impact properties, low temperature toughness, strength and CTOD values. Especially suitable for
narrow gap welding due to good slag detachability and

110

smooth side wall blending. Produces low oxygen weldmetal (approx 300 ppm) with hydrogen contents lower
than 5ml/100g. Operates optimally at the lower end of
the voltage range. This flux has a high current carrying capacity on both AC and DC. Especially suitable for
narrow gap welding due to good slag detachability and
smooth side wall blending.
BASICITY INDEX: 3.2
HYDROGEN: 5ml/100g max, weld metal (redried flux)
GRAIN SIZE: 0.2-1.6 mm (10 x 65 mesh)
REDRYING: 300+/- 25OC/2-4 hrs
APPROVALS: IBR
APPLICATIONS
For offshore constructions, pressure vessels including those for nuclear industries requiring good CTOD
values, power generation, shipbuilding, piep mills, civil
constructions, transport industries, etc, OK Flux 10.62L
is designed for single and multiwire procedures for butt
fillet welds of mild, medium and high tensile steels as
well as low alloyed steels. Works equally well on DC
and AC current. Single layer and multilayer welding of
unlimited plate thickness, with impact strength down to
40/60OC, when used with an appropriate alloyed wire by
SAW. The weld metal can be suitably controlled.

Cr

Mo

0.5
0.5
0.5
1.1 0.5
2.0 0.85
0.2
0.5
0.5
0.6 0.5

Yield Stress
N/mm2
410
500
488
475
540
600
500
525
470
530
490
650
700

Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
Charpy V Notch
500
580
548
570
620
700
610
620
560
620
570
730
795

33
25
28
28
24
27
26
25
28
25
27
23
21

Temp (OC)

90
60
60
110
60
65
80
80
70
70
80
60
65

-40
-40
-60
-40
-40
-50
-29
-29
-40
-60
-60
-50
-50

Welding
Consumables

TYPICAL WELDMETAL PROPERTIES


Chemical Composition (%)
OK Flux
10.62 L
C
Mn
Si
Ni
OK Flux
Autrod
12.22L
0.07 1.0 0.30
12.24L
0.07 1.0 0.22
12.40L
0.07 1.4 0.4
12.32
0.10 1.6 0.35
12.34
0.10 1.45 0.21
12.44
0.08 1.9 0.21
13.10SC
0.08 0.7 0.22
13.20SC
0.08 0.6 0.20
13.21
0.06 1.0 0.25
0.9
13.24
0.08 1.4 0.3
0.9
13.27
0.06 1.0 0.25
0.9
13.40
0.07 1.5 0.26
0.9
13.43
0.08 1.35 0.25
2.2

PACKING: OK FLUX 10.62 L is packed in plastic lined paper bags containing 25 kg.

BASICITY INDEX: 1.5

OK FLUX 10.71
An agglomerated high basic non-alloying flux for
SAW
Classification

AWS A5.17: F7A2-F6P2-EL8


F7 A4-F7P4-EM12K
F7A4-F7P4-EH14
AWS A5.23 F8 A2-EA2-A4/F7PO
EA2-A4

Flux Classification : EN 760 SA AB 1 67 AC H5

GRAIN SIZE: 0.2-1.6 mm (10 x 65 mesh)


Hydrogen: 300 +/- 25OC / 2-4 hrs
REDRYING: 300OC/2 hrs
APPROVALS: LRS, IRS, ABS, DNV, CE, DB, NAKS/
HAKC
APPLICATIONS
For general constructions, pressure vessels, ship building, pipe mills, wind tower production, transport industries, etc. Designed for single and multi wire procedures
for butt and fillet welds. Suitable for DC and AC welding.
Single layer and multilayer welding of unlimited plate
thickness.

DESCRIPTION

Agglomerated aluminate-basic flux for Submerged Arc


Welding. General purpose flux with excellent welding
performance suitable for all kinds of steels. High impact
toughness values. Fits to a large range of SAW Wires.
TYPICAL WELDMETAL PROPERTIES
Chemical Composition (%)
OK Flux
Yield Stress
10.71L/OK
C
Mn
Si
Mo
N/mm2
Autrod
12.08 L
12.22 L
12.40 L
12.24L

0.08
0.08
0.09

1.05
1.5
2
1.4

0.5
0.5
0.45
0.45

0.5

400
440
460
530

Mechanical Properties
Impacts Values
Tensile
EI.
2
Charpy
V Notch
N/mm
(%)
500
530
540
590

32
30
28
38

J
80

Temp (OC)
-29

50

-40

40
30

-40
-40

PACKING: OK FLUX 10.71L are packed in plastic lined paper bags containing 25 kg.

111

BASICITY (Boniszwewski: 1.5

Welding
Consumables

OK FLUX 10.71L
An agglomerated basic slightly Si and moderately
Mn alloying flux for SAW
Classification

AWS A5.17: F7A2-F6P2-EL8


F7 A4-F7P4-EM12K
F7A4-F7P4-EH12K
AWS A5 23: F8A2 - EA2-A4/f7P0-EA2-A4

Fluck Classification

GRAIN SIZE: 0.2-1.6 mm (10 x 65 mesh)


Hydrogen : max 5ml/100g weld metal (redried flux)
REDRYING: 300 +/- 25OC/2-4 hrs
APPROVALS: LRS, IRS, ABS, DNV, RDSO, F1, F2,
F4, NPC, IBR

EN 760 SA AB 67 AC H5

APPLICATIONS

DESCRIPTION
Agglomerated aluminate - basic flux for Submerged Are
Welding. General purpose flux with excellent welding
performance suitable for all kinds of steels. High impact
toughness values. Fits to a large range of SAW Wires.

For general constructions, pressure vessels, ship building, pipe mills, wind tower production, transport industries, etc. Designed for sigle and multi wire procedures
for butt and fillet welds. Suitable for DC and AC welding.
S;ingle layer and multilayer welding of unlimited plate
thickness.

TYPICAL WELDMETAL PROPERTIES


Chemical Composition (%)
Mechanical Properties
OK Flux
Yield Stress
Tensile
EI.
Impacts values
10.71 L
C
Mn
Si
Cr
Ni Mo
N/mm2
N/mm2
(%)
Charpy V Notch
OK Autrod
J
Temp (OC)
12.08L
0.06 1.05 0.5
405
500
32
80
-18
12.22L
0.08 1.5 0.5
440
530
30
50
-40
12.40L
0.07
2
0.45
460
540
28
40
-40
12.24L
0.07 1.4 0.45
0.5
530
590
38
30
-40
PACKING: OK FLUX 10.71 L are packed in plastic lined paper bags containing 25 kg.
BASICITY INDEX: 0.65

OK FLUX 10.81L
An agglomerated Si and Mn alloying flux for SAW

GRAIN SIZE: 0.2-1.6 mm

Classification

REDRYING: 300OC/2 hrs

AWSA5.17:

F7AZ-F7PZ-EL8
F7AZ-F7PZ-EM12K

APPROVALS: LRS, IRS, ABS, DNV, BV, NPC

DESCRIPTION

TYPICAL APPLICATIONS

OK FLUX 10.81 L is an agglomerated acid Si and Mn


alloying flux for submerged arc welding, providing exceptional welding characteristics with a slag system that
allows higher speeds. The easily removable slag and
outstanding surface finish possible with this flux gives it
a high degree of welder appeal.

OK Flux 10.81 L is excellent for all types of general applications in low and medium tensile steels, in combination with a mild steel electrode of type OK Autrod 12.08L
or OK Autrod 12.22L (for impact requirements down to
OC). It is especially suited for applications where the
dilution of the base metal is high e.g. in fillet welding and
butt welding of thin and medium thick plates with a small
number of passes.

TYPICAL WELDMETAL PROPERTIES


Chemical Composition (%)
OK Flux
10.81 UOK
Autrod
12.08 L
12.22 L

Mn

Si

Yield Stress
N/mm2

Mechanical Properties
Impacts values
Tensile
EI.
Charpy V Notch
N/mm2
(%)
J

0.07
0.07

1.4
1.7

0.7
0.7

440
500

550
580

25
24

PACKING: OK FLUX 10.81 L are packed in plastic lined paper bags containing 25 kg.

112

NA
30

Temp (OC)
NA
0

has very good slag detachability, excellent bead shape


and a very smooth surface finish.

OK FLUX 10.81LM
Classification

AWSA5.17:

Welding
Consumables

An agglomerated Si and Mn alloying flux for SAW

BASICITY INDEX: 0.65

F7AZ-F7PZ-EL8

GRAIN SIZE: 0.2-1.6 mm

DESCRIPTION

REDRYING: 300OC/2 hrs

OK FLUX 10.81 LM is an agglomerated flux specially


designed for manufacturing LPG cylinders and general-purpose applications, including structural welding. It
has very good operative characteristics and is specially
designed for butt and fillet welding at high speed. Compared to the fused fluxes the specific flux comsumption
rate is 30% lesser and welding speed is at least 20%
higher. Limited number of passes recommends it for fillet and butt welding of plate upto 20 mm thickness. It

APPROVALS: IRS
TYPICAL APPLICATIONS
The excellent welding properties associated with the
acid slag system of OK Fux 10.81 LM allow higher travel speeds required for manufacturing of LPG cylinders.
Also used for joining carbon steels for structural use.

TYPICAL WELDMETAL PROPERTIES


Chemical Composition (%)
OK Flux
10.81 LM /
OK Autrod
12.08 L

Mn

Si

0.07

1.4

0.7

Mechanical Properties
Yield Stress
Tensile
EI.
N/mm2
N/mm2
(%)
430

520

25

PACKING: OK FLUX 10.81 L is packed in plastic lined paper bags containing 25 kg.

is mainly due to the welding adeptness possible, as it


can be easily used over rust and primer at high welding
speeds without running the risk of porosity etc. Excellent slag removl and the exceptional bead finish add up
to its immense welder appeal.

OK FLUX 10.81LS
An agglomerated Si and Mn alloying flux for SAW
Classification

AWSA5.17:

F7AZ-F7PZ-EL8
F7A0-F7P0-EM12K

BASICITY INDEX: 0.75

DESCRIPTION
OK FLUX 10.81 LS is an agglomerated acid, Si and
Mn alloying flux of the aluminate rutile type. It has very
good operative properties and is specially designed for
butt and fillet welding at high speed. OK FLUX 10.81
LS is excellent for all types of general applications in
low and medium tensile steels and for welding of pipes.
Being an alloying flux with significant Si and Mn pickup, it is most suitable for applications where dilution of
base metal is high, e.g. in fillet welding and butt welding of thin and medium thick plate with a small number
of passes. The wide popularity of OK FLUX 10.81 LS

GRAIN SIZE: 0.2-1.6 mm


REDRYING: 300OC/2 hrs
APPROVALS: IBR
TYPICAL APPLICATIONS
The excellent welding properties associated with the
acid slag system of OK Fux 10.81 LS allows high travel
speeds in butt welding i.e. spiral welding of pipes where
good bead shape, excellent slag removal, good surface
finish are essential.

TYPICAL WELDMETAL PROPERTIES


Chemical Composition (%)
OK Flux
10.81 LS /
OK Autrod
12.08 L
12.22 L

Mn

Si

Yield Stress
N/mm2

Mechanical Properties
Impacts values
Tensile
EI.
Charpy V Notch
N/mm2
(%)
J

0.07
0.08

1.4
1.5

0.7
0.8

440
450

520
540

28
26

40
30

Temp (OC)
-18
-29

PACKING: OK FLUX 10.81 LS is packed in plastic lined paper bags containing 25 kg.

113

Welding
Consumables

OK FLUX 10.81 LS (FG1 Batch)


An agglomerated Si and Mn alloying flux for SAW
Classification

AWSA5.17:

F7A2-F7P2-EM12K

possible, as it can be easily used over rust and primer at


high welding speeds without running the risk of porosity
etc. Excellent slag removl and the exceptional bead finish add up to its immense welder appeal.
BASICITY INDEX: 0.75

DESCRIPTION

GRAIN SIZE: 0.2-1.6 mm


OK FLUX 10.81 LS (FG Batch) is an agglomerated acid,
Si and Mn alloying flux of the aluminate rutile type. It has
REDRYING: 300OC/2 hrs
very good operative properties and is specially designed
for butt and fillet welding at high speed. OK FLUX 10.81
APPROVALS: IBR
LS (FG Batch) is excellent for all types of general applications in low and medium tensile steels and for welding
TYPICAL APPLICATIONS
of pipes. Being an alloying flux with significant Si and
The excellent welding properties associated with the
Mn pick-up, it is most suitable for applications where diacid slag system of OK Fux 10.81 LS (FG Batch) allows
lution of base metal is high, e.g. in fillet welding and butt
high travel speeds in butt welding i.e. spiral welding of
welding of thin and medium thick plate with a small numpipes where good bead shape, excellent slag removal,
ber of passes. The wide popularity of OK FLUX 10.81
good surface finish are essential.
LS (FG Batch) is mainly due to the welding adeptness
TYPICAL WELDMETAL PROPERTIES
Chemical Composition (%)
Mechanical Properties
Impacts values
OK Flux
Yield Stress
Tensile
EI.
10.81 LS

(FG Batch) /
OK Autrod

Mn

Si

N/mm2

N/mm2

(%)

Charpy V Notch
Temp (OC)
-29

0.08

12.22 L

1.7

0.7

500

580

26

35

PACKING: OK FLUX 10.81 LS (FG Batch) is packed in plastic lined paper bags containing 25 kg.

OK FLUX 10.92L

ity when choosing welding parameters.

An agglomerated neutral chromium alloying flux for


welding of stainless steel

BASICITY INDEX: 0.88

Classification

EN 760 SACS2Cr DC

REDRYING: 300OC/2 hrs

DESCRIPTION
OK FLUX 10.92L is a chromium alloying agglomerated flux specially designed for butt welding of stainless
steels. The chromium alloying effect from OK FLUX
10.92L compensates for the chromium losses in the
arc during welding. It is also excellent for strip cladding
with stainless steel strips. The strip cladding process is
stable over a wide range of currents and speeds. Very
smooth overlapping between adjacent beads giving an
outstanding aesthetic as well as mechanical finish. Direct current and positive polarity give maximum flexibilTYPICAL WELDMETAL PROPERTIES
Chemical Composition (%)
OK Flux
10.92/
OK Autrod
16.10
16.30
16.53
16.11
16.13

GRAIN SIZE: 0.2-1.6 mm

APPROVAL: NPC
TYPICAL APPLICATIONS
OK FLUX 10.92L is especially suitable for butt welding
of stainless steels and for strip cladding with stainless
steel strips. Strip cladding can be carried out with strips
of up to 100 mm in width. Due to the Chromium compensating effect of the flux, the typical weldmetal composition is close to the chemical composition of the wire
used.

Mn

Si

Cr

Ni

Mo

Yield Stress
N/mm2

0.025 1.8
0.025 1.8
0.025 1.8
0.025 1.75
0.1
1.7

0.6
0.6
0.4
0.7
0.4

20
19
24
19
26

10
12

2.7
Nb=0.7
-

365
385
440
440
310

Mechanical Properties
Impacts values
Tensile
EI.
Charpy V Notch
N/mm2
(%)
J

13
9.8

21

580
580
600
650
540

PACKING: OK flux 10.92L is packed in plastic lined paper bags containing 25 kg.

114

35
32
35
32
35

40
55
110
70
60

Temp rC)
-196
-60
-60
-60
-196

Strip Cladding Consumables

Stainless steel strips and Fluxes for Submerged Arc


and Electroslag Cladding

Fluxes for SAW and ESW cladding

DESCRIPTION
Nowadays, the two most productive systems for surfacing large components that are subject to corrosion or
wear are submerged arc and electroslag cladding, using a strip electrode. Both processes are characterised
by a high deposition rate and low dilution.

Process

Product

Basicity
Index

Density
Kg/dm3

SAW
ESW

OK Flux 10.05
OK Flux 10.10

1.1
4.0

0.7
1.0

Welding
Consumables

ity and restricted dilution rates are required, electroslag


welding (ESW) is used. These strips are finding increasing use in petroleum industry in hydrocracking, hydrosulphurisation and catalytic refining processes and in
the chemical and petrochemical industries.

OK BAND/FLUX FOR
STAINLESS STEEL

Dimension & packing

TYPICAL APPLICATIONS

Product

They are suitable for surfacing flat and curved objects


such as heat exchanger plates or pressure vessels of
different kinds. Submerged arc welding (SAW) is the
most frequently - used process, but if higher productiv-

Type

Strips OK Band
Fluxes OK Flux

Size

Weight

60 x 0.5 mm 25 or 50 Kg coils
25 Kg bags

Other sizes available on request.

Stainless welding strips for SAW


Product
OK Band 308L
OK Band 347
OK Band 316L
OK Band 309 L

AWS A:5.9
EQ308L
EQ347
EQ316L
EQ309L

%C
<0.03
<0.03
<0.03
<0.03

Typical strip composition


%Mn
%Cr
%Ni
1.8
20.3
10.0
1.8
20.0
10.0
1.8
19.0
12.5
1.8
24.0
13.0

%Si
0.5
0.5
0.5
0.5

%Mo
<0.03
<0.03
2.8
<0.03

Other
Nb<1.0
-

Stainless welding strips for ESW


Product
OK Band 309L ESW
OK Band 309L Nb ESW
OK Band 309LMo ESW

AWS A:5.9
EQ309L
EQ309LNb
EQ309LMo

%C
<0.03
<0.02
<0.02

%Si
0.3
0.3
0.3

Typical strip composition


%Mn
%Cr
%Ni
1.8
21.0
11.0
1.8
21.0
11.0
1.8
20.5
13.5

%Mo
<0.5
<0.5
3.1

Other
Nb<1.0
-

Other welding strips for SAW


To be used with
AWS A:5.9
OK Band NiCrMo3
ERNiCrMo3
OK Band NiCr3
ERNiCr-3
OK Band NiCrMo13 ERNiCrMo-13

%C
0.03
0.05
<0.01

%Si
0.2
0.2
0.6

Typical strip composition


%Mn
%Cr
%Ni
3.0
21.5
Bal.
3.0
20.0
Bal.
0.5
23.0
60.0

%Mo
9.0
1.8
16.0

Other
Fe<2.0
Fe<3.0
Fe<1.5

Notes:
1) Other types of strips also available on demand.
2) OK 10.05,10.10 Flux is to be redried at 300-305C for 2 hrs. before use.
3) Typical weld metal composition is available on demand.
4) OK Band 309L ESW together with OK 10.10 produces 308L type weld deposit (single layer).
5) OK Band 309L Nb ESW together with OK 10.10 produces 347 type weld deposit (single layer).
6) OK Band 309L Mo ESW together with OK 10.10 produces 316l type weld deposit (single layer).

115

Hard Surfacing Consumables


Welding
Consumables

WIRE & FLUX COMBINATIONS


Wires and Fluxes for overlaying by SAW
DESCRIPTION
ESAB hardsurfacing Consumable are ideal for surfacing
components that are worn-out or to resist wear against
abrasion and impact with work hardening properties.
WIRES
ESAB WRAS has the following composition. OK AUTOROD 12.08L & 12.40L could also be used.
TYPICAL WIRE COMPOSITION (%) WRAS
FLUXES
ESAB AGGLOWELD HFG and AGGLOWELD HFG are
agglomerated basic fluxes designed for hardsurfacing
applications by providing necessary alloying elements

to the weld deposit. ESAB AGGLOWELD HFG weld


metal is a tough machinable alloy resisting compressive
load, without micro fissuring and also has resistance to
fatigue and impact. ESAB AGGLOWELD HFS can produce deposits of higher hardness with suitable wire.
TYPICAL APPLICATIONS
Suitable for overlaying of scraper blades, cane cutting
knives, bucket body, chutes, guides, plough shear, cam
rollers, gate valve seats, road graders, roll reclamation,
crane wheels, earth moving equipment, crusher equipment etc. Suitable for building of machine components
such as cams, gears, splines, sprockets, railway equalizer beams, sugar mill pinions, rims, tractor sprockets,
gear teeth, wobblers, pump shafts, crane wheel, pulley
brakes, cable drums skid wheels pulley brakes, track
rollers, Crane wheels, ditcher rolls etc.
PACKING: The Wires are available in standard sizes
having net weight of 25 Kg, and Fluxes are packed in
plastic lined paper bags containing 25 Kg.

TYPICAL WELDMETAL PROPERTIES (After 3rd layer)


FLUX / WIRE

116

ESSAB WRAS

OK AUTROD 12.40L OK AUTROD 12.08L

VHN

RC

VHN

RC

VHN

RC

ESAB AGGLOWELD HFG

400-440

38-42

320-370

31-35

260-300

24-28

ESSAB AGGLOWELD HFS

480-550

46-56

400-450

48-43

OK FLUX 10.71L

220-250

21-26

Consumables for 9% Ni Steels


LNG TANK FABRICATION
LNG Storage tanks are usually fabricated from 9% Ni steels to provide a combination of properties at a reasonable
price. Quenched & tempered 9% Ni Steels has excellent low temperature properties and is not susceptible to under
bead cracking or excessive hardening in the HAZ on account of its low carbon. Esab offers a complete range of
proven consumables.

Welding
Consumables

DESCRIPTION

Nickel Based Consumables


The tensile strength of the high Nickel alloy weld metal is close to that of 9% nickel steels and has high resistance
to brittle fracture, good impact strength at -196C, lateral expansion, side bend test and yield strength properties.
Special Stainless Steel Consumables are also available for LNG transport tanks and associated piping.
APPLICATIONS
The MMA electrodes are designed to weld on AC, largely to eliminate the magnetic arc blow problem of 9% nickel
steels. SAW is preferred for cicumferential welds and MMA for the vertical welds. Smaller diameter wires (1.6mm)
deliver better impact values. 9% nickel steels can be welded without pre and post weld treatment up to 60 mm, as
per ASME code, OK 92.55 is Preferred, when higher impact values are specified.
TYPICAL WELDMETAL PROPERTIES (After 3rd Layer)
Material

Chemical Composition (%)


C

Si

Mn

Cr

Ni

Mo

Nb

S&P

Fe

9% Ni Steels

0.13
Max

0.150.40

0.90
Max

8.5
9.5

0.005
Max

Sal

OK 92.45

0.03

0.4

0.4

22

64

9.5

3.3

OK 92.55

0.08

0.07

3.0

13

70

6.5

1.3

1.5

OK AUTROD 19.82
OK FLUX 10.16

0.03

0.3

0.25

22

Sal

9.0

3.5*

1.5

*Including Tantalum
Material

Classification

Mechanical Properties
YS

UTS

EI (%)

CVN Impact Values


(J at -196C)

(N/mm )

(N/mm )

(1=5d)

9% Ni Steels

A553-82

585

690-825

20

27

OK 92.45

NiCrMo3

480

800

40

50

OK 92.55

NiCrMo6

450

710

40

85

OK AUTROD 19.82
+ OK FLUX 10.16

NiCrMo3

425

700

41

80

117

General Information
Welding
Consumables

CALCULATION OF ELECTRODE CONSUMPTION


In the tables, joint cross-section, theoretical joint volume and kg weld metal per metre length of welded joint is given.
The electrode consumption per metre of welded joint is obtained by dividing the number of kg of weld metal by N,
where N is the kg of weld metal per kg of electrode.
Square butt joints: Joint volumes and weld metal weights

Position

Flat

Flat

Horizontal-Vertical

Horizontal-Vertical

Overhead

118

Plate thickness
mm

Gap mm

Volume/length
cc/cm2

Weight/length
weld metal kg/m

0.02

1.5

0.5

0.02

0.03

1.5

0.05

17

0.13

21

016

2.5

27

0.21

36

0.28

2.5

0.02

1.5

0.5

0.03

0.04

1.5

9.5

0.07

22

0.17

2.5

25

0.20

32

0.25

42

0.33

0.07

10.5

0.08

2.5

13

0.10

16

0.13

10.5

0.08

16

0.13

2.5

18

0.14

21

0.16

Single V-Joints: Joint volumes and weldmetal weights

Plate
thickness

Gap

mm

mm

60

70

60
80

Flat

Flat

1
13

Vertical
3

15

16.5

0.13 17.5

18

0.14

24.5

0.16

26

28

0.22 19.5

31

37

0.29

36

0.30

45

49

0.38 51.5

56

46.5 0.37

57

59.5

0.47 65.5

70

11.5

11

0.09

16.5

16

0.13 19.5

23

1.5

1.5

42

40

.31

1.5

51

48

0.38 60.5

56

0.44

70

75.5

10

66.5

62

0.49 77.5

72

0.57

90

11

78.5 71.5 0.56

12

91

83

0.65

14

120

15

16

13

14.5 0.11
0.16

27

30

0.24

0.44

39

42

0.33

0.55

49

56

0.44

0.59 81.5 87.5 0.69 60.5

65

0.51

96.5

0.76 104

109

0.86 77.5

81

0.64

83.5 0.66 107

113

0.89 124

130

1.02

107

97.5 0.77 125

134

1.05 145

157

1.23 107

113

0.89

110 0.86

141

130

1.02 165

171

1.34 193

204

1.60 141

159

1.17

135

123 0.97

160

146

1.15 188

197

1.55 219

231

1.81 160

171

1.34

151

132 1.04

18

157

1.23 211

223

1.75 247

257

2.02

10

186

1.46

18

189

17

1.33

223

204

1.6

263

276

2.17 308

320

2.51 223

233

1.83

20

227

208 1.63

271

24

1.94 320

334

2.62 376

396

3.11 271

281

2.21

25

341

313 2.46

411

375

2.94 488

510

4.00 577

606

4.76 411

425

3.34

27

33.5 32.5 0.26

39
49

0.15 22.5

21

21.5 0.17

19

HorizontalVertical
1
2
3

12.5 0.10

Overhead

25.5 0.20
38

38.5 0.30

92

Welding
Consumables

50

96.5 0.76

1. Theoretical volume cc/m


2. Actual joint volume cc/m (taking account of transverse shrinkage)
3. Deposited weldmetal kg/m
The first run and backing run V-joints : Weldmetal weight
Position

Plate thickness mm

Weight/Length kg/m

Electrode dia. mm

Flat

6- 12

0.10

3.25

Flat

> 12

0.15

Vertical

>8

0.15

3.25

Horizontal-vertical

>8

0.15

3.25

Overhead

>8

0.15

3.25

119

Welding
Consumables

Corner Welds: Joints volumes and weldmetal weights

Plate
Section
thickness
size
mm

mm2

cm3/m

kg/m

cm3/m

kg/m

cm3/m

kg/m

cm3/m

kg/m

2
3
4
5
6
7
8
9
10
11
12
5
18
20
22
25

2
4.5
8
12.5
18
24.5
32
405
50
60.5
72
113
162
200
242
323

3.5
7
9
13
18.5
25.5
33
41.5
51.5
63
74.5
116
167
206
248
329

003
0.05
0.07
.01
0.15
0.20
0.26
0.33
0.40
0.49
0.58
0.91
0.31
1.62
1.95
2.58

3
7
9
13.5
19.5
26.5
34.5
43
53.5
67
79
123
174
206
255
331

0.02
0.05
0.07
0.11
0.15
0.21
0.27
0.34
0.42
0.53
0.62
0.97
1.37
1.62
2.00
2.60

305
7
905
14.5
21
27.5
36
45.5
56
72
84.5
132
190
227
275
370

0.03
0.05
0.07
0.11
0.16
0.22
0.28
0.36
0.44
0.57
0.66
1.04
1.49
1.78
2.16
2.90

3.5
7.5
10.5
16
22
31.5
40.5
51
64
78.5
93
141
20.4
252
204
405

0.03
0.06
0.08
0.13
0.17
025
0.32
0.40
0.50
0.62
0.73
1.11
1.60
1.98
2.39
3.18

Fillet Weld : Joint volumes and weldmetal weight

120

Plate

Section

thickness

size

mm

mm2

cm3/m

kg/m

cm3/m

kg/m

cm3/m

kg/m

cm3/m

kg/m

2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
9
10
11
12
13
14
15

4
6.5
9
12.5
16
20.5
25
30.5
36
42.5
49
56.4
64
81
10
121
144
169
196
225

5
7.5
10.5
14
18
22.5
27.5
33.5
40
46.5
54.5
60.5
70
88
108
131
155
179
207
237

0.04
0.06
0.08
.011
.014
0.18
0.22
0.26
0.31
0.37
0.43
0.47
0.55
0.69
0.85
1.03
1.22
1.41
1.62
1.86

6
8.5
12.5
16
21
26
31.5
37
42
49.5
57
65
73.5
94
114
. 138
162
190
224
248

0.05
0.07
0.10
0.13
0.16
0.20
0.25
0.29
0.33
0.39
0.45
0.51
0.58
0.74
0.89
1.08
1.27
1.49
1.76
1.95

5.5
8
11
15
19.5
24.5
30.5
36
43
51
56
64
76.5
95
116
143
169
195
227
264

0.0
0.06
0.09
0.12
0.15
019
0.24
0.28
0.34
0.0
0.44
0.50
0.60
0.75
0.91
1.12
1.33
1.53
1.78
2.07

5.5
8.5
12
16.5
22
26.5
33
40.5
47.5
56
65
73.5
82.5
109
130
157
188
220
257
294

0.04
0.07
0.09
0.13
0.17
0.21
0.26
0.32
0.37
0.44
0.51
0.58
0.65
0.86
1.02
1.23
1.48
1.73
2.02
2.31

It is recommended not to redry covered electrodes more


than three times.

RECOMMENDATIONS
FOR
THE
STORAGE,
REDRYING AND HANDLING OF ESAB COVERED
ELECTRODES.

Holding Oven

General Information
All covered electrodes are sensitive to moisture reabsorption to a greater or lesser degree. Care must be
taken during storage and handling to prevent moisture
being re-absorbed.
Storage
Covered electrodes of any type will pick up moisture
only very slowly if they are stored under the following
climatic conditions:

The holding oven is used for intermediate storage to


avoid moisture pick-up in the coating of low - hydrogen
electrodes and acid rutile stainless electrodes. The
electrodes which should be stored in the holding oven
are:

Welding
Consumables

STORAGE AND HANDLING

1. Electrodes that have been redried.


2. Electrodes that have been removed from thier hermetically - sealed container.
3. Electrodes that are considered to be in good condition and are transferred directly from the store room
after unpacking.
Holding over temperature : 120 - 150OC

At Temperatures
During winter, it is possible to have low relative humidity
by keeping the temperature in the storeroom at least
10OC above the outdoor temperature. During certain
periods in the summer and in a tropical climate,
sufficiently low relative humidity can be maintained by
air dehumidification.
Redrying
Low-hydrogen basic electrodes should be redried before
use whenever there are application requirements relating
to weldmetal hydrogen content and / or radiographic
soundness (not needed for VacPac).
Acid rutile stainless electrodes and all types of basic
electrodes may produce pores in the weld if they have
not been stored in sufficiently dry conditions. Redrying
the electrode will restore their usability.
Mild steel rutile and acid electrodes normally need no
redrying.
Cellulose electrodes must not be redried.
Electrodes which are seriously damaged by moisture
can normally not be redried. These electrodes should
be scrapped.

Precautions on Site
Keep the electrodes in electrically - heated quivers at
a minimum temperature of 70OC. After work return the
remaining electrodes to the holding oven.
Damaged Coating
Mechanically damaged electrodes on which parts of
the coating are missing will not perform correctly and
should be scrapped.
VacPac
Electrodes in VacPac will not pick up any moisture
during storage. They require no redrying before use,
provided the package is undamaged. This is indicated
by a vacuum in the package.
Handling VacPac Electrodes
Protect VacPac from damage at all times.
The outer board packaging offers extra protection from
mechanical damage to the metal foil. Handle the single
inner, metal foil, VacPac with special care.
Do not use a knife or any other sharp object to open the
outer board packaging.

Redrying Conditions

Before using VacPac Electrodes

Redrying temperatures and holding times are specified


on the label and in the product specification.

Check if the protective foil still contains a vacuum. If the


vacuum has been lost, redry the electrodes before use.

The redrying temperature is the temperature in the bulk


of the electrodes.

Cut open the protective foil at one end.

The redrying time is measured from the point at which


the redrying temperature has been reached.
Do not stack more than four layers of electrodes in the
redrying oven.

Do not take out more than one eletrode at a time,


thereby, ensuring that the remaining electrodes are still
protected inside the package. Put the top back on the
plastic capsule.
Discard or redry electrodes that have been exposed to
the atmosphere in an opened VacPac for more than 12
hours.
121

Welding
Consumables

DATA SHEETS - PIPE WELDING


ESAB Pipe Welding Electrodes
The following electrodes are specially designed for
pipeWeldin
Designation

E 6010

X42,X46

Citoflex-55

E 7010

X46,X52,X56

Citoflex-65

E 8010-G

X60,X65

Pipeweld 6011

E 6011

X42,X46

Pipeweld 601 OR

Root pass Citoflex 3.20 or 4 mm dia.

AWS
For line pipe steels
classification
API 5 LX

Citoflex

Citoflex is ideally suited for root bead welding. The welding technique, Le. the use of Citoflex for the root bead
and also in some cases for the hot pass, together with
a high strength electrode for the other passes, gives
maximum resistance to cracking.
The practical technique is described in detail in the following pages.

Filler passes
Citoflex
Citoflex-55
Citoflex-65
4 or 5 mm dia.

Hot pass Citoflex


Citoflex-55
Citoflex-65
4 or 5 mm dia.

Joint Preparation
Careful joint preparation, as shown in fig.1, is of utmost
importance to achieve a perfect weld. With flame-cut
edges the required tolerance are in general not obtained, so it has become common practice to machine
the pipe ends. To avoid porosity and lack of fusion the
weld faces must be free from foreign matter, such as oil,
grease, mill scale, dirt and other destructive material.

Capping pass
Citoflex
Citoflex-55
Citoflex-65
4 or 5 mm dia.
ESAB Pipe Welding Electrodes
Welding the hot pass

Fig. 1 Recommended joint preparation for pipe diameters up To 300 mm. Citoflex, 3.20 mm dia. for root
bead.
Welding the root bead, filler And capping passes
For pipe diameters larger than 300 mm. Electrode Citoflex, 3.20 or 4 mm dia. for root beads.
Welding Procedure and Technique
The following schedule shows the range of application
for all the electrode grades indicated. Selection of these
electrodes depends on the line pipe steel grade used.
Line Pipe Steel Grades
The most common steels used for oil and gas crosscountry pipelines conforming to API 5 L, 5 LS, and 5
LX.

122

Table 1: Chemical requirements


Ladle analysis %

API 5 LX
Grade
Cmax.

Si

Mn

X42

0.28

<1.25

X46

0.28

<1.25

X52

0.28

<1.25

X56

0.26

<1.35

0.005

0.02

0.03

X60

0.26

<1.350

.005

0.02

0.03

line electrodes

X65

0.26

<1.35

0.005

0.02

Cellulose electrodes contain a high amount of organic


material; about 35% of the coating consist of cellulose
powder, which in the arc is transformed into a shielding gas at high pressure. This results in a fierce, concentrated arc giving deep penetration. This is one of

X70

0.23

<1.60

Table 2, Shows the physical requirements to API 5 LX.

Composition and characteristics of cellulose pipe-

the reasons why cellulose pipeline electrodes

even

in large electrode diameters - can be used for vertical


down welding with excellent results.
Welding current ranges (DC positive or negative)

Nbmin.

Vmin. Ti

- -

Table 2: Physical requirements


Yield stress min.
N/mm2

Tensile strength min.


(psi) N/mm2 (psi)

Elongation
min.%

X42

290 (42.000)

410 (60.000)

25

X46

315 (63.000)

430 (63.000)

23

X52

360 (66.000)

450 (66.000)

22

X56

385 (56.000)

490 (71.000)

22

API 5 LX
Grade

ESAB

AWS

Electrode diameters (mm)

X60

415 (60.000)

520 (74.000)

22

Designation

Classification

and currents (amp)

X65

450 (65.000)

550 (77.000)

20

X70

485 (70.000)

580 (85.000)

20

3.25

4.0

5.0

Pipeweld 6010R

A5.1:E 6010

S0-150

120-200

160-250

Citoflex

A5.1:E 6010
A5.1:E 7010A1

50-SO

90-130

110-160

S0-150

120-200

160-250

Coflex-55
Coflex -65

A5.1 :E S01 O-G

SO-150

120-200

160-250

Pipeweld 6011

A5.1:E 6011

S0-150

120-200

160-250

Welding
Consumables

Table 1, shows the chemical requirements to API Standard


5 LX for the individual line pipe steel grades. Chemistry
of the pipe material is an important consideration prior
to welding; otherwise difficulties may be experienced on
high strength pipe material from the high carbon and
manganese contents, particularly in cold weather. It is
therefore advisable, depending on the surrounding temperature and weather conditions, to preheat the entire
pipe circumference before applying the stringer bead.

Selecting the correct electrodes for API 5 LX steels


Esab Pipe Welding Electrode
Citoflex
API 5 LX root hot
Grade bead pass

Citoflex-55

Citoflex-65

filler root hot filler root hot filler


and bead pass and bead pass and
cover
cover
cover

X42

X46

X52

X56

X60

X65

X70

123

Welding
Consumables

DATA SHEET - GTAW/GMAW


Solid wire classification for GTAW/GMAW
Indicates the miimum tensile strength of
the weldmetal produced by the electrode
in accordance with the specification AWS A 5. 18

ER 70 S - X
E indicates a filler
wire/rod

R indicates that the filler metal is solid

Mn

Si

Ti

Zr

AI

0.07

0.90

0.40

0.035

0.025

0.05

0.02

0.05

/1 .40

/0.70

/0.15

/0.12

/0.15

0.06

0.90

0.45

0.035

0.025

/0.15

/1.40

/0.75

0.07

1.00

0.65

0.035

0.025

/0.15

/1.50

/0.85

0.07

1.00

0.65

0.35

0.025

0.50

/0.15

/1.50

/0.85

/0.90

0.06

1.40

0.80

0.35

0.25

/0.15

/1.85

/1.15

0.07

1.50

0.50

0.35

0.25

/0.15

/2.00

/0.80

124

Not Specified

DATA SHEET - FCAW


Indicates the primary welding conditions
for which the electrode is designed;
0 - Flat and horizontal positions
1 - All positions

Indicates usability and performance capabilities


1.

Designates an electrode
4.

E X X T X - X
Designed the condition of
heat treatment in which tests
were conducted.
A as welded
P Post weld heat treated

5.

8.

Electrode classified for used with CO2 or CO2+Ar mixture


to improve usability especially for out of position welding.
Designed for single and multi-pass welding characterized
by spray transfer, low spatter loss and a moderate volume
of slag. Generally are rutile based and operate on DC+
Self-shielded electode for single and multi pass welding in
the flat and hoizontal verticals positions. Operates on DC+
and gives globular transer.
Dsigned for use with CO2 (Ar based gases may be used)
for single and multi pass welding in the flat and hoizontal
verticals positions. Electrodes of this group have a lime
fluoride based slag and produce weldmet having improved
impact properties and crack resisrtance in comparison to
rutile type.
Self shielded electrode operating on DC with negative
polarity. Designed for all positions and provides a weldmet
with very good low temperature impact properties. Used for
single and multi pass welding.

Welding
Consumables

Flux cored wires classification E 71T-X E80T-X

EXXTX - B classification is for new multi pass electrode that are not
covered under any of the presently defined specification.

Mn

Ni

Carbon

Mo

0.12

81
82L
82
82H
83L
83
83H

0.12
0.05
0.12
0.10/0.15
0.05
0.12
0.10/0.15

Ni1
Ni2
Ni3

0.12

01
02
03

0.12
0.15
0.12

K1
K2
K3
K4
K5
K6

0.15
0.15
0.15
0.15
0.10/1.25
0.15

0.80/1.40
0.50/1.75
0.75/2.25
1.20/2.25
0.60/1.60
0.50/1.50

All other low alloyed electrodes


0.80/1.10
0.15
0.20/0.65
1.00/2.00
0.15
0.35
1.25/2.60
0.15
0.25/0.65
1.75/2.60
0.20/0.60
0.30/0.65
0.75/2.00
0.20/0.70
0.15/0.55
0.40/1.10
0.15
0.15

K7

0.15

1.00/1.75

2.00/2.75

0.40/0.65

Chromium - Molybdenum steel electrodes


1.25
0.40/0.60
0.40/0.65
1.25
1.0/1.5
0.40/0.65
1.25
1.0/1.5
0.40/0.65
1.25
1 .0/1.5
0.40/0.65
1.25
2.0/2.5
0.90/1.20
1.25
2.0/2.5
0.90/1.20
1.25
2.0/2.5
0.90/1.20
Nickel steel electrodes

1.50

AI

- Molybdenum steel electrodes

A1

0.12
0.12

1.25

Cr

0.80/1.10

0.15

0.35

1.50
1.75/2.75
1.50
2.75/3.75
Manganese - Molybdenum steel electrodes
1.25/2.00
0.25/0.55
1.65/2.25
0.25/0.55
1.00/1.75
0.40/0.65
-

0.05

1.80

1.80
-

0.05
0.05
0.05
0.05
0.05
0.05

1.80
1.80

125

Welding
Consumables

Introduction
In recent years, pressure to increase productivity and
reduce costs has been the main diving force behind the
adoption of flux cored wires by fabricators. Productivity, ease of use and quality are the three main virtues
on which the increasing popularity of Flux cored wires
rest.
The welding processes with which flux cored wire must
mainly compete are MMAW and semi automatic welding with solid wire (MIG/MAG). The superior productivity and the accompanying improved economics of flux
cored wire welding over MMAW are very apparent in the
sample case considered in Example. Even at the same
duty cycle as MMAW cored wire process can give much
higher productivity because it can operate at much higher current densities.
The deposition data may be less convincing in case
of flux-cored wire welding in comparison to MIG/MAG
welding. The ease of use of flux cored wires in out of
position welding coupled with its greater process tolerance and comfort is an important aspect. The amount
of time and money spent on reworking defects are less
in flux cored welding in comparison to MIG welding and
it becomes a very viable alternative to MIG/MAG welding. Possible elimination of quality problems like lack of
fusion, cold laps, danger of hydrogen embrittlement etc.
through the use of flux-cored wires has been a very important criterion for its selection all around the world for
critical fabrication.
THE CORED WIRE PROCESS
Main Features
Fundamentally the process of MIG/MAG welding and
utilises the same equipment as that for solid wire albeit of larger capacity in some cases. The important
difference between MIG/MAG welding with solid wire
and cored wire is performance, productivity, welding
characteristics and weld metal integrity. Variations to
suit a particular application or physical requirement are
more easily achieved than with solid wire. This involves
changes in the filling formulation and percentage in a
similar way to that of manual arc electrodes. The coating formulation and thickness can have a significant effect, whereas little can be done with the electrode core
wire alone to improve aspects of performance.

involve the purchase of new equipment but the undisputed increase in productivity will usually guarantee a
return on capital invested in less than one year.
Deposition
The higher deposition rate from cored wires relies upon
the 12R heating effect that is greater than with solid
wires, for a given current.
With the solid wire the total cross section carries all of
the current but with metal cored wires a partial amount
is carried by the core and in the case of flux cored wire
all of the current is conducted by the tube. Thereby the
current density and heating effect ensures a higher
burn-off rate from cored wires.

SOLID

METAL CORED

FLUX CORED
Cored Wire Cross-section
Closed Butt - This type predominate the Tubrod range
lending itself to a wide variety of sizes and fill percentages between 18-33% depending on size required.
Overlap frequently the need arises to fill with the normal
slag former and a high percentage of additional alloying
elements. Stainless steel and hardsurfacing types are
typical example where this section is employed with fill
percentages between 30-50%. The thinner wall section
has the advantage of even higher current density and
hence deposition rates.

Economics
Whilst there are higher productivity processes available, such as submerged arc and robotics, cored wire
semiautomatic MIG offers the fabricator a more flexible
process with genuine increases in productivity for the
least capital expenditure. Where solid wire is already in
use this may only involve a change of accessories such
as feed rolls and torch consumables. A move to cored
wire MIG/MAG from the use of manual arc will obviously
126

OK Tubrod Cored Wires


The ESAB range consist of rutile and fully basic flux
cored wires, some of which are self-shielded, and a
range of metal cored wires. For general fabrication work
the metal cored type could satisfy the majority of applications, so the need for three principal types may be
questioned. There

are a number of factors to be considered and can be


summarised as follows:

PRODUCT CHARACTERISTICS
Rutile: The rutile (E70T-1) cored wires are OK Tubrod 15.12 and 15.16 for use with CO2 or CO2 shielding gases. They are designed for heavy deposition
in the flat/HV positions.
Exceptionally smooth high operating current characteristics, giving low spatter and regular weld appearance.
Very high deposition rates. Slag removal is effortless
and self-releasing on HV fillets.
Ideally suited to the main production of heavy equipment in a wide variety of mild & medium tensile
steels
DC electrode positive.

Welding
Consumables

Downhand Rutile Flux Cored Wires are easy to usewith a smooth arc action giving excellent weld appearance with easy slag detachment.
Positional Rutile Flux Cored Wires when used with
Argon rich gas offer spray transfer welding with a
high level of operator appeal.
Basic Flux Cored Wires produce a higher and more
consistent level of mechanical properties. They
also produce radiographic standard deposits with
ease when compared to both rutile and metal cored
wires.
Metal Cored Wires when used on good quality clean
plate will produce very little slag-similar to that of
solid wires.
Self-Shielded Wires produce their own gas shield
via decomposition in the arc of various elements
within the core.

Outstanding deposit efficiency up to 90% at optimum currents, giving higher deposition rates than
other flux cored wires.
Thin slag cover which is very easily removed hence
reducing the incidence of slag traps Operate with
DC electrode negative The 1.2-mm sizes are excellent for all positional welding using dip transfer.
May be used with either CO2 or Argon rich shielding
gases
Hydrogen levels are lower than 5 mls/1 00 gms of
weld metal- generally less than 3mls/100gms.
The C-Mn 15.00 wire is capable of as welded charpy
V notch toughness down to 30C and good CTOD
properties.
Recommended for multi-pass welding of heavy sections under conditions of restraint.
Self Shielded
Designed for on-site operation OK Tubrod 14.17 (E71
T-7) is for welding mild steel in all positions and OK Tubrod 14.18 (E70T-4) for heavy deposition and/or high
travel speeds in the flat and HV positions where impact
properties are not required.
Higher deposition than manual metallic arc
electrodes No requirements for special purpose
welding equipment.
Good clean weld appearance and easy slag
removal
May be used with either flat or dropping characteristics
power sources.
For use with most structural steels with a nominaltensile strength of 51 ON/mm2
Metal Cored

The all-positional rutile types such as OK Tubrod 15.15,


(E71T-1), OK Tubrod 15.17 and OK Tubrod 15.19
(E81T1Ni1) are designed for ease of use particularly in
the vertical and overhead position.

A wide range of OK Tubrod metal cored wires is available to suit a variety of applications from high-speed
general purpose welding to low temperature and high
strength requirements

OK Tubrod 15.15 will operate on either Ar + 20%


CO2 or CO2 but the former is prepared for OK Tubrod 15.17 and OK Tubrod 15.19.
Universally approved to Grade 3.
Smooth regular weld appearance with minimum
spatter Manufactured in 1.2, 1.4 and 1.6 mm sizes
for maximum versatility.
Excellent slag release qualities.
Consistent spray type transfer in any position for
higher deposition.
Ability to operate at one current setting in any position if required. Note All classifications referred to
are AWS
Basic: The basic low hydrogen wires include OK Tubrod
15.00 (E71 T-5) for medium tensile steels and OK Tubrod 15.25 (E71T-5-Ni2) for service down to -60C. The
OK Tubrod 15.26 (E91T-5-K2) and OK Tubrod 15.27
(E110T5G) wires are designed for high strength steels.

The metal core produces an exceptionally high recovery, enabling approximately 95% of the wire
weight to be deposited as weld metal
Used in conjunction with argon rich gases containing 15/25% CO2 weld deposits of smooth consistent
finish with minimal spatter and slag are easily produced
Fume levels are significantly lower than those of
conventional flux cores wires and approximately
50% less than high recovery iron powder manual arc
electrodes
Weld metal savings of up to 30% can be achieved
on single pass fillets through deep penetration which
increases the effective throat thickness with a corresponding reduction in leg length of up to 20%

127

Welding
Consumables

Further economies can be realised by a reduction


in deposited weld metal through the use of smaller
preparation angle.
All OK Tubrod metal cored wires produces low hydrogen quality weld metal
Metal cored wires have the advantage in catering
for the majority of downhand applications at one
current setting. The only variable necessary is the
travel speed that will determine the size of deposit.
SHIELDING GASES
C/Mn & Low alloy wires: A variety of shielding gases are
now in regular use for the MIG/MAG cored wire process
and normally involve CO2 Ar, O2 and He. CO2 is the only
gas for use singularly but can be found in mixtures of
all the others to bring about various welding characteristics, although Ar is always the principle gas when mixtures are employed.

Water cooling sometimes required


With regard to flux cored wires, all except Tubrod 15.12
may be used with Ar + CO2 mixtures to enhance operability with reduced spatter and fume levels, but penetrationwill be decreased.
O2 and He Additions
Although in principal used for MIG welding of stainless
steel, O2 promote good wetting and reduces the droplet
size and surface tension of the weld metal. However, O2
does have the effect of decreasing alloy transfer across
the arc and it is particularly important to be aware of this
during welding low alloy steels when a matching composition is required or in the case of Mn when tensile
strength is critical
Effect on weld shape

CO2 Gas:This gas is normally referred to as an active


gas as it is not chemically inert, hence the term MAG.
It is the least expensive gas, but does have disadvantages when compared to Ar based types

100% A
Arr

Higher levels of spatter


Narrow voltage band - machine setting is critical
Does not produce a true spray transfer condition

80% Ar + 20% CO2

Advantage:
Inexpensive
Low heat radiation
Superior depth to width ratio
Lower hydrogen in weld metal
The majority of the Tubrod flux cored wires may be used
with CO2 only and produces good results. The fully basic wires such as Tubrod 15.00 and 15.25 will in fact
produce superior physical characteristics when used
with CO2
Argon/CO2 Mixtures
The most popular gas mixture both for C/Mn solid wire
and cored wire is that of Argon+ 15-20% CO2 and although it is more expensive, generally by a factor of
three, the advantages certainly justify its use
Reduced spatter through smoother arc action
Lower fume generation
Superior weld finish and profile
Ability to support a wide voltage range - machine
setting less critical
Consistent and more favourable penetration, especially with cored wires
Faster welding speeds
Disadvantages:
Greater radiated heat

128

100% C
CO
O2

Flow Rate
It is important that flow rate at the torch is maintained
within 15-20 litres per minute for flux cored wires and
18-20 litres per minute for metal cored wires.
OPERATING CONDITIONS
Polarity
DC electrode positive is recommended for the cored Tubrod wires since the use of the negative pole produces
inferior running characteristics and can occasionally
produce porosity.
Some Tubrod wires however, are designed to operate
on both DC positive & negative polarity.
Voltage
Arc voltage has a direct influence on the arc length that
controls the weld shape depth of penetration and spatter
level. As the arc voltage is reduced the penetration increases and this is particularly important in V butt joints.
An increase in voltage will result in a long arc length and
increase the risk of porosity and undercut.
When operating on dip transfer for positional welding
at comparatively low currents the arc voltage should be
kept at the highest practicable level to ensure adequate
sidewall fusion.

Amperage

when positional welding with 1.0mm, 1.2mm, and 1.4


mm wires, and when the dip transfer mode is used at
current below 220 amps.
Tubrod metal cored wires eliminate the need for current
variations relative to plate thickness since one current
setting for a given wire size will cater to 90% of flat and
HV applications. The weld cross-section is controlled
by the travel speed whereas solid wire would require
considerable current resetting to achieve the same flexibility.
Plate preparation
Due to superior sidewall fusion obtained particularly
from the metal cored wires the combined angles of
preparations can generally be reduced. A V-butt joint for
instance that would normally need a 60 included angle
for manual arc welding can be reduced to 45 thereby
saving plate and hence weld metal to fill the joint.

Welding
Consumables

With flux cored wires the amperage used is ideally at


the top half of the range specified for a particular size,
except

The often-greater depth of fusion can increase the effective throat thickness and consequently allow a reduction
in leg length by up to 20%. The savings in weld metal
are considerable as can be seen from FIG.6 and some
certification authorities will permit a reduction of 50% in
weld dimensions for single pass fillets when produced
fully automatically.
WELDING TECHNIQUES
Torch angles
Flux cored wires
With OK Tubrod flux cored wires the torch angle has a
significant effect on slag control and weld deposit profile. For both fillet and butt joints the recommended angle between the wire axis and the line of joint is between
60 - 70 and using a backhand technique i.e. pulling,
with the wire pointing toward the completed weld. In this
way the arc force prevents the slag from running in front
of the line of the weld pool and reduces the risk of slag
traps. For HV fillets the wire tip should be directed toward the bottom plate at approximately 3-mm from the
line of the joint with a torch angle of 45 from the vertical
plate.
In certain circumstances the forehand technique i.e.
pushing can be used to advantage. On small fillet welds
where penetration is not of paramount importance the
higher welding speeds required are such that the molten slag is prevented from running ahead of the weld
pool. This also has the advantage of producing a mitre
fillet where as the backhand method tends to produce a
more convex profile.
Metal cored wires

The higher levels of de-oxidation and higher current density available with cored wires allows them to be used
where mill scale and primer have to be tolerated. This
is particularly so with the metal and basic cored wires,
since the rutile types are the least tolerant. However, in
case of primer the degree of success will depend on the
type and thickness, but generally Tubrod basic wires will
achieve porosity free welds at speeds 45% faster than
solid wires and the Tubrod metal cored wires are approximately 35% faster

Maximum penetration is obtained using a backhand


(pulling technique with a torch angle of 70/80 between
the wire axis and the joint line. This will also serve to optimise gas coverage and is particularly relevant to multipass butt welds.The fillet and lap welds superior weld
appearance is achieved using a torch angle of 60/70
and a forehand technique (push). This results in a more
even distribution of weld metal, accompanied by a reduction in penetration.

For optimum radiographic standards with flux cored


wires excessive rust and scale should be removed by
grinding which will also serve to reduce slag formation
to a minimum when using metal cored wires.
Further economies can be achieved from a reduction in
weld metal required on single pass fillet joints.

129

Welding
Consumables

Torch angles and manipulation


Vertical butt-welds

Vertical fillet welds

Preparation with root face

A torch angle of 100 above the horizontal may be used for


root passes to assist arc stability and penetration control.

Triangular weaves for single pass fillets. If necessary


subsequent weld runs should be deposited using
techniques similar to that for Filling vertical butt joints.
No weaving is necessary for single pass fillets when
using OK Tubrod 15.15

Single Pass

Preparation with feather edges


Torch angles and manipulation

Restrict vertical down technique to thin plate or leg lengths of 6


mm maximum. May be used for first pass of multipass joints.

130

Travel Speed

In addition the use of slow travel speeds should be


avoided when low temperature impact properties are required. While the joint may be filled in fewer passes the
individual weld deposits will be of large cross-section
and therefore impact resistance will be reduced. Apart
from this, in the case of flux cored wires there is the obvious difficulty of slag control to be considered.
Positional Welding
The majority of Tubrod cored wires are capable of positional welding in the smaller sizes. However, the choice
of consumable must be given careful consideration in
relation to the proposed applications because the various ranges require quite different manipulation techniques for optimum results.
Rutile (EX1 T-1) Types
This type of wire allows the use of the spray transfer
mode in all positions including overhead and as such
affords very high deposition rates. In addition, the exceptional fusion Characteristics that results will have
significant effect on the production of defect free welds.
This is particularly relevant when compared to solid wire
that by necessity can only be used for positional welding
in the dip transfer mode. The reduced depth of fusion
involved together with the greater degree of skill and
concentration demanded will increase the risk of fusion
related defects. OK Tubrod 15.15 can achieve in excess
of 4kg/hr in the vertical position compared to manual arc
at approximately 2kg/ hr.

Metal Cored (EX1T-G) and Fully Basic (EX1T-5)


These two groups may be treated as one with regard
to positional welding techniques. To maintain optimum
control welding is limited to the 1.0mm and 1.4mm sizes
and is restricted to the dip transfer mode where greater
welder skill is involved. The manipulation required be
similar to that used for solid wire in that initial passes
in the vertical position are completed using a triangular
weave motion.

Welding
Consumables

Travel speed has an important influence on penetration.


For example when using a 1.6mm metal cored wire at
305A an increase in travel speed from 30cms/min to
60cms/min approximately doubles penetration beyond
the root of a fillet. At speeds in excess of 80/100 cms/
min penetration will decrease. Similarly a reduction in
penetration will occur if the welding speed should fall to
below 30cms/min, as the arc can impinge on the molten
pool in preference to the base material.

ing is recommended and this type of wire is eminently


suitable for use with these materials and the speed of
welding will be significantly higher.

This is to ensure that the weld profile remains flat and


not peaked, which would otherwise occur leading to
possible lack of fusion defects at the edges after further
welding as in the case of multipass joints.
The conventional straight weave may be used but only
in circumstances when the face of the previous pass is
wide enough such that the effect of heat sink will maintain a flat profile automatically.
Whilst the dip transfer method is slow and often demanding in terms of operator concentration the arc energy is
greater than with solid wire and the possibility of defects,
especially cold lapping is substantially reduced.
The root pass in an open butt weld, where full penetration is required from one side is always the most difficult regardless of welding process or position. However,
when using Tubrod metal and basic cored wires the use
of dip transfer and vertical down welding can be used
to good advantage. Excellent results can be achieved
more easily if it is rapid and dispensing with a root face
can reduce plate preparation costs.
Fillet joints may be welded using either the vertical up
or vertical down techniques. The choice will depend on
the thickness of material and degree of root penetration desired. Multi-pass joints should be completed on
a similar basis to that of butt welds using the vertical up
technique.

The required techniques for vertical up welding is almost identical to those employed by manual metal arc
for both fillet and butt joints. However, root panes in
open butt welds where a uniform bead of penetration
required, when welded from one side are not recommended. This is due to the high arc energy and fluidity
of the weld pool as well as the need to maintain highly
accurate joint preparation that is considered not practical. In such circumstances the use of non-fusible back-

131

Welding
Consumables

Metal cored wire

132

Electrode extension
This term describe the distance between the contact tip
of the torch and the work piece, some times described
as electrode stickout. The current conditions should be
set for the job in hand but during welding it may be nec-

essary to reduce the amount of heat in the weld pool to


accommodate poor fit-up or out of position welding. An
increase in the stickout length and the extra electrical resistance that results will produce a cooler less fluid weld
pool. Similarly any decrease in electrode extension will
have the effect of increasing welding current and this
characteristic can be of benefit in controlling penetration; especially where inconsistent fit-up is encountered.

During actual welding any large variation will produce


an inconsistent weld deposit and excessive electrode
extension has the effect of reducing the amperage
drawn from the power source. Increasing the wire feed
speed to compensate for the current drop will result in a
significant increase in weld metal deposition.

Cored Wire Alternatives to Manual Metal Arc


Metal Cored Wire

MMAAWS

Metal Cored Wire

Nearest AWS

Specification

E6012
E6013

Dual Shield 7100 LH

E71T-1

E7018

Dual Shield 7100 LH

E71T-1

E7028

OK Tubrod 14.05

E71TG-Ni1

OK Tubrod 14.02

E81TG-A1

E8016.C1

OK Tubrod 14.05

E71TG-Ni1

E8018.C1

OK Tubrod 14.04

E71 TG-Ni2

E9018

OK Tubrod 14.02

E81TG-A1

E11018

OK Tubrod 14.03

E111TG-K3

E7024

Welding
Consumables

When operating with dip transfer an extension of 12 mm


will suffice for most applications whereas spray transfer
produces a greater amount of radiated heat and should
have an extension of approximately 20-30 mm.

E7016

E7016.A 1
E7018.A1
E8016.G

Flux Cored Wire


Metal Cored Wire
MMA AWS

Nearest AWS

Specification

ELECTRODE EXTENSIONS RELATED TO


DEPOSITION RATE

EXTENSION MM

12

18

25

25

WIRE FEED M/Min

5.8

5.8

5.8

8.4

CURRENT AMPS

350

320

280

350

DEP RATE KGS/HR

4.7

4.7

4.7

6.5

E6012

OK Tubrod 15.10
OK Tubrod 15.14A

E70T-1

E6013

OK Tubrod 15.14A

E71T-1

E7024

OK Tubrod 15.00A
OK Tubrod 15.18

E70T-1

E7016

OK Tubrod 15.70A

E81T1 Ni1

E7018

Dual Shield 7100 LH

E71T-1

E8016.C1

OK Tubrod 15.11

E81T1-Ni2

E8018.C1

OK Tubrod 15.11

E81T1-Ni2

E9018

OK Tubrod 15.19

E81 T1-Ni1

E9018

OK Tubrod 15.26

E91 T5-K2

E11018

OK Tubrod 15.27

E110T5-G

E8018 82

OK Tubrod 15.20

E81T5-B2

E901883

OK Tubrod 15.22

E91 T5-B3

E308L

OK Tubrod 14.30A

E308LTO-1

E316L

OK Tubrod 14.31 A

E316LTO-1

E309L

OK Tubrod 14.32A

E309LTO-1

E347

OK Tubrod 14.34A

E347TO-1

Note: Under certain conditions OK Tubrod 15.15 may


substitute E7018 and E7018 electrodes

133

Cored Wire Fault Finding


Welding
Consumables

LACK OF FUSION

REMEDY

POSSIBLE CAUSE

REMEDY

POSSIBLE CAUSE

POROSITY
Insufficient shielding gas

Check recommended flow rate

Excessive electrode extension

Reduced extension . refer notes

Gas Nozzle too short

Replace

Plate condition and impurities

Remove non-metallic substances

Equipment fault on gas control

Check for leaks and air ingestion

POOR WIRE FEED

Current too low

Refer to notes on electrode extension

Electrode extension too long for

Adjust travel speed to suit desired

current being used

degree of penetration

Incorrect or inconsistent travel speed

Refer to welding techniques

Torch angel or direction of travel

Modify preparation

Narrow joint preparation

Modify preparation

Root face too large


LACK OF FUSION

Incorrect tip size

Check and replace

Direction and speed of travel

Refer to noteslillustration

Damaged liner or tip

Replace

Incorrect torch angle

Refer to noteslillustration

Incorrect types, size and pressure of

Refer equipment manual

feed rolls

Check tension and slacken if necessary

Incorrect parameters or torch


manipulation

Check against recommended values for


the wire in question and notes on torch

Spool brake too tight

Remove obstruction or replace

manipulation

Blocked liner

EXCESSIVE SPATTER

SLAG INCLUSIONS

Dirty plate

Clean plate-wire brush or grinding

Voltage too high for amperage being

Check against recommended values

Incorrect welder technique

Refer to notes

Direction of travel

Refer to recommended technique

UNDERCUT

used
Shielding gas pressure too high

Check against recommended flow rates

Poor current pick-up

Check size or replace worn contact tip.

Reduced travel speed or check

Travel speed too fast


parameters
Incorrect torch angle

Refer to notes on torch angels

Voltage too high

Reduce voltage

FILLET WELD

ANGLE V JOINT - 60O Included Angle V

PLATE

134

ROOT THEORETICAL Weld

WEIGHT
WELD
METAUm
kg/m

THK
Mm

GAP
mm

VOLUME
mm

cm3/m

13

12.5

0.1

19.5

19

0.15

27

25.5

0.2

1.5

39

38

0.3

1.5

49

46.5

0.37

1.5

60.5

56

0.44

10

77.5

72

0.57

11

92

83.5

0.66

12

107

97.5

0.77

14

141

130

1.02

15

160

146

1.15

16

180

157

1.23

18

223

204

1.6

20

271

247

1.94

25

411

375

2.94

FILLET THEORETICAL WELD


VOLUME cm3/m
SIZE mm
L
2
3
4
6
8
10
12
15
18
20
25

4.5
8.0
18.0
32.0
50.0
72.0
112.0
162.0
200.0
312.5

T
6.0
12.5
21.0
42.0
73.0
114.0
162.0
248.0

WEIGHT WELD
METAUm kg/m
L
0.036
0.064
0.142
0.252
0.394
0.567
0.887
1.277
1.576
2463

T
0.05
0.10
0.16
0.33
0.58
0.89
1.27
1.85

The figures above are for accurate weld volumes of


exact dimensions. In practice it is difficult to obtain mitre
shaped fillet welds, actual welds are generally convex in
profile and an allowance of approximately 15% should
be made when calculating consumable requirements.

DATA SHEET - SAW


SAW Classification
Indicates the minimum tensile
strength of the weldmetal, welded
in accordance with AWS
specifictions.

F X X X

Welding
Consumables

Indicates a solid
electrode

E X X X

Indicates Flux
Designed the condition of
heat treatment in which tests
were conducted.
A as welded
P Post weld heat treated

Digit

Test Temperature
F

Z
0
2
4
5
6
8
10
15

Average
Energy Level
(min)

No impact rquirements
0
-20
-40
-50
-60
-80
-100
-150

-18
-29
-40
-46
-51
-62
-73
-101

27J

xxx

Mn

Si

Low Manganese Electrodes


EL8

0.10

0.25/0.60

0.07

EL8K

0.10

0.25/0.60

0.10/0.25

EL12

0.04/0.12

0.25/0.60

0.10

Medium Manganese Electrodes


EM12

0.06/0.15

0.80/1 .25

0.10

EM12K

0.05/0.15

0.80/1.25

0.10/0.35

EM13K

0.06/0.16

0.90/1.40

0.35/0.75

EM14K

0.06/0.19

0.90/1.40

0.35/0.75

EM15K

0.10/0.20

0.80/1.25

0.10/0.35

Hi91:1 Manganese Electrodes


EH11 K

0.07/0.15

1.40/1.85

0.80/1.15

EH12K

0.06/0.15

1.50/2.00

0.25/0.65

EH14

0.10/0.20

1.70/2.20

0.10

135

Welding
Consumables

WELDING DATA AND JOINT PREPARATION


Table 1: Typical welding data and recommended joint preparation for submerged arc welding mild steel and carbon manganese
structural steels with OK Flux 10.71L, OK Flux 10.81L: Series.
Type of Joint

Plate

Wire

Run

Arc Voltage

Welding

Welding

Thickness
mm

mm

No.

Current
A

Speed
m/h

35

300

50

35

350

35

450

35

500

35

500

35

550

35

600

35

700

35

650

35

750

35

700

36

800

36

850

38

850

36

925

38

850

36

700

36

850

36

800

36

850

36

850

36

950

36

900

36

1000

10

12

14

16

18

20

18

20

25

30

136

46

42

38

35

35

30

27

30

25

20

15

28

325

75

2.5

30

450

40

31

510

30

32

525

26

10

33

600

23

12

33

626

20

Table 2: Typical welding data for submerged arc fillet welding mild steel and carbon - manganese structural steels with OK Flux
10.71L and OK Flux 10.81 L.

Plate

Thickness mm

Wire
mm

Run
No.

Arc Voltage

Welding
Current A

Welding
Speed m/h

Single welding head


6

30-32

450

45

30-32

575

42

10

30-32

650

36

32-34

800

50

12

32-34

850

35

15

33-35

875

25

15

36

825

27

20

36

850

22

Welding
Consumables

Type of Joint

Twin wire
-

2x2.5

34

800

65

2x2.5

34

800

45

+32

800

85

-38

700

Two welding heads + -

+32

800

75

+32

600

65

-35

500

+32

600

+35

600

42

137

Welding
Consumables

Table 3: Typical welding data for different types of joint OK Flux 10.61 Land 10.62
Type of Joint

Plate
Thickness

Wire
mm

Run
No.

Arc Voltage
V

mm
6
8
10
12
16

20

25

30

35

Welding
Current

Welding
Speed

m/h

29

350

40

30

425

40

31

450

40

31

500

40

30

500

40

30

575

40

30

600

40

30

650

40

32

750

35

32

800

35

31

950

23

32

950

23

31

1000

21

31

1000

21

31

1000

20

30

1050

20

5.1 :1*

30

1050

23

32

900

30

5.2:1**

30

1100

25

32

900

30

Arc Voltage

Welding

Welding

Current

Speed

m/h

* First side
** Second side

Fillet

Throat
Thickness

Wire Dia.
mm

a-mm

138

6.0

32

800

30

6.5

31

850

30

7.0

30

900

30

3.5

29

650

60

4.5

29

650

50

5.5

29

650

40

Table 4: Submerged arc welding 18/9 stainless steel. Joint preparation and typical welding data for filler materials
OK Autrod 16.1 O+OK Flux 1 0.92L and similar OK - combination.
Plate

Wire

Run

Arc Voltage

Welding

Welding

Thickness

mm

No.

Current

Speed

m/h

400

80

500

60

500

80

600

60

600

40

600

60

600

35

600

50

600

35

600

30

600

40

600

40

600

35

600

35

mm
6

34

2
8

34

Welding
Consumables

Type of Joint

Manually welded root bead


10

34

2
12

20

25

34

34

34

10

12

14

34

600

40

34

450

55

34

550

50

34

500

40

34

600

50

34

500

35

34

600

40

34

550

35

34

600

40

139

Welding
Consumables

The weight of welding electrodes or welding wire necessary to complete a given weld joint may be calculated by
the formula:
P

WL

PROCESS

DEPOSITION
EFFICIENCY

Submerged Arc

0.99%

Gas Metal Arc (98% Ar, 2% O2)

0.98%

Gas Metal Arc (75%Ar, 25% CO2)

0.96%

Gas Metal Arc (CO2)

0.93%

Metal Cored Wires

0.93%

WEIGHT PER UNIT LENGTH OF WELDMETAL

Gas Shielded Flux Cored Wires

0.85%

Calculating the weight of weld metal requires than we

Self Shielded Flux Cored Wires

0.82%

consider the following items.

* Shielded Metal Arc (Stick 300 mm long) 0.59%

1. Area of cross-section of the weld

* Shielded Metal Arc (Stick 350 mm long) 0.62%

2. Length of the weld

* Shielded Metal Arc (Stick 450 mm long) 0.66%

E
P =

Weight of electrode or wire required

W =

Weight per unit length of weld metal

Length of weld (meter)

E =

Deposition efficiency

3. Volume of the weld in cubic centimetre

* Includes 2 stub loss.

4. Weight of the weld metal per cubic centimetre

It must be remembered that when deposition tests are performed in the laboratory, the deposition efficiency is calculated
by the formula:

The area of the cross-section (the triangle) in the fillet


weld shown below is equal to one half the base times
the height. The volume of the weld is equal to the area
times the length, and the weight of the weld then, is the
volume times the weight of the material (steel) per cubic
centimetre.

Weight of metal deposited


Deposition Efficiency = Weight of electrode consumed

This does not take stub loss into consideration. The


chart below shows how the length of the stub effects the
laboratory-established efficiency.
STUB LOSS CORRECTION TABLE
FOR COATED ELECTRODES
Deposition 50mm
Efficiency STUB

This example is for a fillet weld with no reinforcement.


Similar calculations can be made for butt or lap joint.
The table on following pages lists the weight per metre
of fillet and the more common butt joints.

For estimates of electrode or wire consumption, the following average values of deposition efficiency may be
used.

140

100 mm

STUB

STUB

125mm
STUB

300 mm

60%

50.00% 45.00%

40.00%

35.00%

ELECTRODE

65%

54.20% 46.70%

43.30%

37.90%

70%

58.30%

52.50%

46.60%

40.80%

75%

62.50% 56.20%

50.00%

43.70%

80%

66.60% 60.00%

53.30%

46.60%

350 mm

60%

51.40%

42.90%

38.30%

ELECTRODE

65%

55.70% 51.1 0% 46.40%

41.00%

70%

60.00% 55.00%

50.00%

45.00%

75%

64.30% 56.90%

53.60%

46.20%

80%

68.50% 62.80%

57.10%

51.40%

450 mm

60%

53.30% 50.00%

46.60%

43.30%

ELECTRODE

65%

57.70% 54.20%

50.50%

46.90%

70%

62.20% 56.30%

54.40%

50.50%

75%

66.60% 62.50%

56.30%

54.20%

80%

71.10% 66.60%

62.20%

57.70%

DEPOSITION EFFICIENCY
The deposition efficiency of an electrode or welding wire
indicates the portion of that product you can expect to
be deposited as weld metal. Losses due to slag, spatter, fume and in the case of semi automatic or automatic
welding processes, the ends cut before each weld and
the wire left in the feed cable make no process 100%
efficient.

75mm

47.10%

The following tables show the estimated weight of consumables for some of the common weld joints.

Weldmetal

L (mm)

Required Kg/m

Weight of electrode/Wire
required per unit length of weld (Kg/m)
SMAW

GMAW

FCAW

Metal

Welding
Consumables

Fillet Size

Cored

Horizontal Fillet Weld

0.04

0.06

0.04

0.05

0.04

0.09

0.15

0.10

0.11

0.10

0.16

0.26

0.17

0.19

0.17

0.25

0.40

0.26

0.29

0.27

10

0.36

0.58

0.38

0.43

0.39

13

0.64

1.04

0.67

0.76

0.70

16

1.00

1.62

1.06

1.18

1.09

19

1.44

2.33

1.53

1.70

1.57

25

2.56

4.14

2.70

3.02

2.79

Joint Dimensions (mm)


T

Weldmetal
Required
kg/m

1.5

10

0.14

0.22

1.5

11

0.17

0.28

0.21

0.34

0.20

0.33

2.5

0.25

0.40

Joint Dimensions (mm)


A

Weldmetal
Required
kg/m

Stick Electrode
Required
kg/m

2.5
Square Butt Joint

Single - V Butt Joint

1.5

13

Stick Electrode
Required
kg/m

2.0

0.19

0.31

2.5

10

0.34

0.54

10

13

0.53

0.86

13

16

0.80

1.27

16

21

1.31

2.12

19

24

1.84

2.96

32

3.18

5.12

25

3.2

141

Welding
Consumables

WElGRT PER METER OFWELDMETAL FOR FILLET WELDS AND ELEMENTS OF COMMON BUTT JOINTS KG!
M STEEL
INSTRUCTION
1. Make a drawing of the cross-section of the joint to exact scale.
2. Divide the cross-section into right triangles, rectangles and sketch in the desired reinforcement.
3. Dimension the thickness, angles, angle leg length, root opening and the length and height of the reinforcement.
4. Total the weight per meter of each of the elements from the chart for the weight per meter of the weld.

142

DATA SHEET - SAW


Weight/m Triangle B

T
mm

1.5

10

13

10

15

221/2

30

0.04

0.08

0.12

0.16

0.24

0.32

0.00

0.01

0.01

0.02

0.06

0.12

0.18

0.24

0.36

0.48

0.01

0.02

0.02

0.08

0.16

0.24

0.32

0.48

0.64

0.01

0.03

0.10

0.20

0.30

0.40

0.59

0.80

0.02

10

0.12

0.24

0.36

0.48

0.72

0.96

11

0.14

0.28

0.42

0.56

0.84

13

0.16

0.32

0.48

0.64

14

0.18

0.36

0.54

16

0.20

0.40

17

0.22

19

Weight/m Reinforcement C

45

0.02

0.04

0.04

0.05

0.09

0.04

0.04

0.07

0.09

0.16

0.05

0.00

0.04

0.07

0.10

0.14

0.25

0.07

1.33

0.03

0.06

0.10

0.15

0.21

0.36

0.08

0.16

1.12

0.04

0.09

0.13

0.19

0.28

0.49

0.09

0.19

0.96

1.28

0.06

0.11

0.17

0.26

0.37

0.64

0.11

0.21

0.32

0.72

1.08

1.44

0.07

0.14

0.22

0.33

0.47

0.68

0.12

0.24

0.36

0.60

0.80

1.20

1.60

0.09

0.18

0.27

0.41

0.58

1.00

0.13

0.27

0.40

0.53

0.44

0.66

0.88

1.32

1.76

0.11

0.21

0.32

0.49

0.70

1.21

0.15

0.29

0.44

0.59

0.24

0.48

0.72

0.94

1.50

1.92

0.13

0.26

0.39

0.59

0.83

1.44

0.16

0.32

0.48

0.64

21

0.26

0.52

0.78

1.04

2.04

2.08

0.15

0.30

0.45

0.69

0.98

1.68

0.17

0.35

0.52

0.69

22

0.28

0.56

0.84

1.12

1.68

2.24

0.17

0.35

0.53

0.81

1.13

1.96

0.19

0.37

0.56

0.75

24

0.30

0.60

0.90

1.20

1.80

2.40

0.20

0.40

0.60

0.93

1.30

2.25

0.20

0.40

0.60

0.80

25

0.32

0.64

0.96

1.28

1.92

2.56

0.22

0.45

0.69

1.06

1.48.

2.56

0.21

0.43

0.64

0.85

29

036

0.72

1.08

1.44

2.16

2.88

0.28

0.57

0.87

1.34

1.87

3.24

0.24

0.48

0.72

0.96

32

0.40

0.80

1.20

1.60

2.40

3.21

0.35

0.71

1.08

1.66

2.31

4.01

0.7

0.53

0.80

1.07

35

0.44

0.88

1.32

1.76

2.64

3.53

0.42

0.86

1.3

2.01

2.80

4.85

0.29

0.59

0.88

1.17

38

0.48

0.96

1.44

1.92

2.88

3.85

0.50

1.02

1.54

2.39

3.33

5.77

0.32

0.64

0.96

1.28

41

0.52

1.04

1.56

2.08

3.12

4.17

0.59

1.20

1.71

2.80

3.91

6.77

0.35

0.69

1.04

1.39

44

0.56

1.12

1.72

2.24

3.37

4.49

0.67

1.39

2.10

3.25

4.53

7.85

0.37

0.75

1.12

1.49

48

0.59

1.20

1.80

2.40

3.61

4.81

0.79

1.59

2.41

3.73

5.20

9.01

0.40

0.80

1.13

1.60

51

0.64

1.28

1.92

2.56

3.85

5.13

0.90

1.81

2.75

4.25

5.92

10.26

0.43

0.85

1.28

1.71

57

0.72

1.44

2.16

2.88

4.33

5.77

1.14

2.29

3.48

5.38

7.49

12.98

0.48

0.96

1.44

1.92

64

0.80

1.60

2.40

3.21

4.81

6.41

1.40

2.83

4.29

6.64

9.25

16.3

0.53

1.07

1.60

2.14

70

0.88

1.76

2.64

3.53

5.29

7.05

1.70

3.42

5.20

7.76

11.20 19.39

0.59

1.17

1.76

2.35

76

0.96

1.93

2.88

3.85

5.77

7.69

2.02

4.07

6.18

9.56

13.32 23.08

0.64

1.28

1.92

2.56

Welding
Consumables

Weight of rectangle A

143

Welding
Consumables

CONSUMABLES GUIDE FOR ASTM STEELS


AST
AS
TM
Dessigna
De
ignattio
ionn

Class or
Grad
adee

SMAW

GTAW/G
W/GM
MAW

FCAW

A1-844
A1-8

All Weigh
eightts

OK 67.13, Esab RS
RSW
W, ESAB 118

OK Autrod 16
16..13

A2-800
A2-8

All Classe
Classess

OK 76
76..28
28,, OK 67
67..13
Esab RSW

OK Autrod 16
16..13
OK Autrod 16.45

A3-877
A3-8

Grade 1 & 2

Pipeeweld 6010R
Pip
6010R,,
Cittoflex, Pip
Ci
ipeeweld 601
60111
ESAB C 23
23S
S

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

ESAB 36H
36H,, OK 48
48..20
20,, OK 74
74..46

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

ESAB 36 H, OK 48
48..20
ESAB C 23S

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ultra

Pipeweld 6010R,
Pip
ipeeweld 601
60111
ESAB 36 H

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Grade 1

OK 73.08

OK Autrod 13.14

OK Tubrod 15.24

Grade 2

ESAB 118

Esab MW1
OK Tigrod S2

OK Tubrod 15.27

A 105-87
105-87aa

ESAB 36H
36H,, OK 48
48..20

MW1
OK Tigrod S2

DS 700
70000

A 106-88
106-88aa

Grade
radess A, B, C

ESAB 36 H, OK 48
48..20

MW1, OK Tigrod S2

A 108-8
108-811

1008-10200
1008-102
1022-12155
1022-121

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
ESAB 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A 109-8
109-888

All

ESAB
ESA
B 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A 131-8
131-888

A thru DS

ESA
SAB
B 36 H, OK 48
48..20

Esab
Es
ab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A, B, D, DS

OK 73.08

OK Tubrod 15.24

Pipeweld 6010R, Citoflex

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ultra

A27-877
A27-8

Alll
Al

A36-88bb
A36-88
A53-88a

A67-8
67-844

A 134-85

144

Recommended Consumables

OK Tubrod 15
15..22

A 135-8
135-888

A&B

ESA
SAB
B 36 H, OK 48
48..20

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

A 139-8
139-888

All

ESAB 36 H, OK 48
48..20

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

A 148-84

80-40, 80-50
90-60
115-955
115-9
105-855
105-8

OK 76.18
Esab 98
Esab 12
1200
Esab 11
1188

OK Tigrod 13.16

OK Tubrod 15.20
OK Tubrod 15.24

A 161-8
161-888

Low Carbo
Carbonn

ESAB
ESA
B 36 H, OK 48
48..20

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

A 167-8
167-888

Class or
Grad
adee

A178-8
178-877

SMA
SM
AW

GTAW/G
W/GM
MAW

Grade T-1

OK 74.46

OK Tigrod 13.09

301,, 302
301
302,, 302
302B
B
304, 305, 308, 304L

OK 61
61..50
50,, OK 61
61..30
30,,
Esab 304B
OK 61
61..30
30,, Esab 304
304B
B
OK67
K67,, 67
67,, OK 67
67..69
69,, Esab 30
3099
Esab 309LC

OK Autrod 16
16..10
OK Tigrod 16.10
OK Autrod 16
16..10
OK Tigrod 16
16..10
16..53
OK Autrod 16
OK Tigrod 16.53

Esab 309LC

OK Tigrod 16.53

309,, 309
309
309S
S

A176-8
176-877

Recommended Consumables
FCAW
DS 7000 A1

OK Tigrod 14
14..30
30A
A

OK Tubrod 14.32A

309Cbb
309C
310, 310S

OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13

316,, 316
316
316LL

OK 63
63..50
50,, OK 63
63..30

OK Autrod 16
16..30
OK Tigrod 16
16..30

OK Tubrod 14
14..31
31A
A

317, 317L
321,, 347
321
347,, 34
3488

OK 64.30
OK 61
61..80
80,, Esab RSS
RSSC
C

OK Tigrod 16.35
OK Autrod 16
16..11

Shield Bright 317L


Shield Brigh
rightt 34
3477

XM-155
XM-1

OK 67.13

OK Autrod 16.13
OK Tigrod 16
16..13

403, 405, 409,


410,, 410
410
410S
S
430

OK 68.10

OK Tigrod 16.33

Esab 430

OK Tigrod 16.43

A&C

ESAB 36 H, OK 48
48..20

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111

OK Tigrod S2
Esab MW1

A179-8
179-888

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

OK Autrod 16.13
OK Tigrod 16
16..13

Dual Shield 7100 Ul


Ulttra
OK 15
15..20

A181-8
181-877

60 & 70

ESAB 36 H, OK 48
48..20

OK Tigrod S2
Esab MW1

Ulttra
Dual Shield 7100 Ul

A182-88

F1
F2, F11, 12
F5, F5a

OK 74.46
OK 73.08
OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099

OK Tigrod 13
13..09
OK Tigrod 13.16
OK Autrod 16
16..53
OK Tigrod 16
16..53

DS 7000 A1
OK 15.20
OK Tubrod 14
14..32
32A
A

F6a Cla
Classses 18
1822
F21, F22, F22a
F304
304,, F304
304H
H
F304N
F304L
304L,, F304L
304LN
N

OK 68
68..10
10,, OK 67
67..67
67,, OK 67
67..13
OK 76.28
OK 61
61..50
50,, OK 61
61..30

OK Tigrod 16
16..53

OK Tubrod 14
14..32
32A
A
OK Tubrod 15.22
OK Tubrod 14
14..30
30A
A

F316, F316H
F316N

OK 63.50

OK 61
61..30
30,, Esab 304
304B
B, OK 61
61..35

OK Autrod 16
16..10
OK Tigrod 16
16..10
OK Tigrod 16
16..10
OK Tigrod 16
16..10
OK Autrod 16.30
OK Tigrod 16
16..30

OK Tubrod 14
14..30
30A
A
OK Tubrod 14.31A

145

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

Class or
Grad
adee

SMAW

GTAW/G
W/GM
MAW

OK 63
63..30
30,, OK 63
63..35

F317, F317L
F321
321,, F321
321H
H
F347
347,, F347H
347H,,
F348
348,, F348
348H
H

OK 64.30
OK 61
61..80
80,, Esab RS
RSS
SC,
EsabRSSC (M
(M))

A192-888
A192-8

ESAB 36H
36H,, OK 74
74..46
46,, OK 48
48..20

OK Tigrod S2
ESAB MW1

Dual Shield 7100 Ul


Ulttra

A193-888
A193-8

B5

OK 67
67..67
67,, Esab 309
309,, OK 67
67..13

Shield Brigh
Brightt 309
309LL

B6, B6X
B7, B7M
B16
B8,, B8A
B8

OK 68.10
OK 76.18
OK 76.28
304B
B
OK 61
61..50
50,, Esab 304

OK Autrod 16
16..13
OK Tigrod 16
16..13
OK Autrod 16.33

B8C
B8
C, B8C
8CA,
A, B8T,
B8T
B8
TA

OK 61
61..80
80,, Esab RSSC,
Esab RS
RSS
SC (M
(M))

OK Tigord 16
16..11
16..11
OK Autrod 16

Shield Brigh
rightt 34
3477

B8M, B8MA,
B8M2, B8M3

OK 63.50

OK Autrod 16.30
OK Tigrod 16.30

OK Tubrod 14.31A

A199-988
A199-9

T-4

OK 76
76..28 or OK 67
67..67
67,, OK 67
67..13

OK Autrod 16
16..13

Shield Brigh
rightt 309
309LL

A200-888
A200-8

T-7
-7,, T-9
T-11
T-2
-211

OK 67
67..67
67,, OK 67
67..13
OK 76.28
67,, OK 67
67..13
OK 67
67..67

OK Autrod 16
16..13

Shield Brigh
Brightt 309
309LL
OK Tubrod 15.22
Shield Brigh
Brightt 309
309LL

T-22

OK 76.28

A
B

OK 76.18
OK 76.28

A203-82

OK Autrod 16
16..30
OK Tigrod 16
16..30
OK Tigord 16.35
OK Tigrod 16
16..11
OK Autrod 16
16..11

FCAW

F316L
316L,, F316L
316LN
N

A202-82

OK Autrod 16
16..10
OK Tigrod 16
16..10

OK Autrod 16
16..13
OK Autrod 16
16..13

OK Tubrod 14
14..31
31A
A
Shield Bright 317L
Shield Brigh
Brightt 34
3477

Arcallooy 409 T
Arcall
OK Tubrod 15.20
OK Tubrod 15.22
OK Tubrod 14
14..30
30A
A

OK Tubrod 15.22
OK Tigrod 13
13..16
OK Tigrod 13.17

15..20
OK Tubrod 15
OK Tubrod 15.22

OK 73.68

A204-88

A, B
C

OK 74.46
Esab 118

OK Tigrod 13
13..09

DS 7000 A1
OK Tubrod 15.27

A209-88

All

OK 74.46

OK Tigrod 13
13..09

DS 7000 A1

A210-888
A210-8

All

ESAB 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra
OK Tubrod 15
15..00 A

ESAB 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

T2, T11, T12,


T17
T5, T5B, T5C

OK 76.18

OK Tigrod 13.16

OK Tubrod 15.20

OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099

Shield Brigh
Brightt 309
309LL

T7, T9

OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099

OK Autrod 16
16..13
OK Tigrod 16
16..13
OK Autrod 16
16..13
OK Tigrod 16
16..13

A211-755
A211-7
A213-88aa
A213-88

146

Recommended Consumables

Shield Brigh
Brightt 309
309LL

Class or
Grad
adee

A217-8
217-877

A225-8
225-866

OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099
OK 76.28
OK 61.50

309Cbb
TP 309C
TP 316
316,, TP 316
316LL

OK 67
67..68
68,, Esab 309C
309Cbb
OK 63
63..50 OK 63
63..30

TP 321
321,, 347
347,, 34
3488

OK 61
61..80
80,, Esab RSS
RSSC
C
Esab RSS
SSC(M
C(M))
C(M

A240-88
240-88C
C

OK 61
61..30
30,, Esab 304
304B
B

GTAW/G
W/GM
MAW
OK Autrod 16
16..13
OK Autrod 16.10
OK Tigrod 16.10
OK Autrod 16
16..10
OK Tigrod 16
16..10

FCAW
Shield Brigh
rightt 309
309LL
OK Tubrod 15.22
OK Tubrod 14.30A
OK Tubrod 14
14..31
31A
A

OK Autrod 16
16..30
OK Tigrod 16
16..30
16..11
OK Tigrod 16
OK Autrod 16
16..11

OK Tubrod 14
14..31
31A
A

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

WCA

Esab 36H
36H,, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

WCB
WCC

OK 74.46
Esab 98

Shield Brigh
rightt 34
3477

DS 7000 A1

WC1
WC4, WC5, WC6
WC1
C111
WC9

OK 76.18

OK Tigrod 13.16

OK 76.28

OK Tigrod 13.17

C5

OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099

OK Autrod 16
16..13

Grade C

Esab 118

A226-8
226-888
A234-88
234-88bb

SMA
SM
AW

T21
T22
TP 201, TP 202
TP 304
TP 304
304LL

A214-8
214-888
A216-84
216-84B
B

Recommended Consumables
Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

DS 7000 A1
OK Tubrod 15.20
OK Tubrod 15
15..22
14..32
32A
A
OK Tubrod 14
OK Tubrod 15.27

Esab 36H
36H,, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

WPB, WP
WPC
C

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

WP11
WP
WP11, WP12

OK 76.18

OK Tigrod 13.16

WP222
WP
WP55
WP
WPR
WP
R

OK 76
76..28
3099
OK 67
67..67
67,, OK 67
67..13
13,, Esab 30

OK Autrod 16
16..13

OK Tubrod 14
14..32
32A
A
DS 8100 W

201,, 202
201
202,, 3302
3302,,
304, 305,
309S
309
S

OK 61
61..50
50,, OK 61
61..30

OK Tubrod 14
14..30
30A
A

OK 67
67..67
67,, Esab 30
3099

OK Autrod 16
16..10
OK Tigrod 16.10
OK Autrod 16
16..53
OK Tigrod 16
16..53

309Cbb
309C
310S
310S
316

OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
OK 63.50

316L
317, 317L

DS 7000 A1
OK Tubrod 15.20
OK Tubrod 15
15..22

Shield Brigh
Brightt 309
309LL

OK Autrod 16.13
OK Autrod 16.30
OK Tigrod 16
16..30

OK Tubrod 14.31A

OK 63.30

OK Autrod 16.30

OK Tubrod 14.31A

OK 64.30

OK Tigrod 16.35
OK Autrod 16
16..35

Shield Bright 317L

147

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

A240-88C
A240-88
C

321,, 347
321
347,, 34
3488

Recommended Consumables
SMAW

GTAW/G
W/GM
MAW

410
430

OK 61
61..80
80,, Esab RSSC,
Esab RS
RSS
SC (M
(M))
OK 68.10
Esab 430

A242-88

All

Ferroweld-W

A249-88aa
A249-88

201, 202, 304


305
304L

OK 61.50

309Cbb
309C
316

OK 67.68, Esab 309 Cb


OK 63.50

316L

OK 63.30

3177
31
321,, 347
321
347,, 34
3488

OK 64
64..30
OK 61
61..80
80,, Esab RSSC,
Esab RS
RSS
SC(M
C(M))

OK Tigrod 16
16..11
OK Autrod 16
16..11

OK 76.18m
OK 76.18
OK 76.28

OK Tigrod 13.16
OK Tigrod 13.16
OK Tigrod 13.17

A250-88aa
A250-88

148

Class or
Grad
adee

T1, T1a, T1b


T2
T-11
T-22

OK 61.30

OK Tigrod 16
16..11
OK Autrod 16
16..11
OK Autrod 16.33
OK Autrod 16.43

FCAW
Shield Brigh
Brightt 34
3477

DS 8100W
OK Autrod 16.10
OK Tigrod 16.10
OK Autrod 16.10
OK Tigrod 16
16..10

OK Tubrod 14.30A

OK Autrod 16.30

OK Tubrod 14.31A
OK Tigrod 16
16..30
OK Tubrod 14.31A

OK Autrod 16.30
OK Tigrod 16
16..30

OK Tubrod 14.30A

Shield Brigh
Brightt 34
3477
DS 7000 A1
OK Tubrod 15.20
OK Autrod 15.22

A252-888
A252-8

Alll
Al

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pip
ipeeweld 601
60111

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

A266-88

Esab 36H

Dual Shield 7100 Ul


Ulttra

2,3,4

OK 76.18M

Esab MW1
OK Tigrod S2
Esab MW1,
OK Tigrod 13
13..16

A268-88aa
A268-88

TP 405, TP 410
TP 430

OK 68.10

OK Autrod 16.33
OK Autrod 16.43

A269-88

304
304LL
304
316
316L
321,, 347
321
347,, 34
34B
B
Esab
Es
ab RSS
SSC
C (M
(M))

OK 61.50
OK 61
61..30
30,, Esab 304
304B
B
OK 63.50
OK 63.30
OK 61
61..80
80,, Esab RSS
RSSC
C

OK Autrod 16.10
OK Autrod 16
16..10
OK Autrod 16.30
OK Autrod 16.30
OK Autrod 16
16..11

OK Tubrod 14.30A
OK Tubrod 14
14..30
30A
A
OK Tubrod 14.31A
OK Tubrod 14.31A
Shield Brigh
rightt 34
3477

A270-88a

TP 304
TP 304
304LL
TP316
TP 316L

OK 61.50
OK 61
61..30
30,, Esab 304
304B
B
OK 63.50
OK 63.30

OK Autrod 16.10
OK Autrod 16
16..10
OK Autrod 16.30
OK Autrod 16.30

OK Tubrod 14.30A
OK Tubrod 14
14..30
30A
A
OK Tubrod 14.31A
OK Tubrod 14.31A

A271-88

TP 304
TP 304
304H
H
TP 316
TP 321
321,, 34
3477

OK 61.50
Esab 308
308H
H
OK 63.50,
OK 61
61..80
80,, Esab RSS
RSSC
C,
Esab RS
RSS
SC (M
(M))

OK Autrod 16.10

OK Tubrod 14.30A

OK Autrod 16.30
OK Tigrod 16
16..11
OK Autrod 16
16..11

OK Tubrod 14.31A
Shield Brigh
rightt 34
3477

OK Tubrod 15.24

A276-8
276-899

Class or
Grad
adee

Recommended Consumables
SMA
SM
AW

GTAW/G
W/GM
MAW

FCAW

201, 202, 302


304,, 30
304
3088
304L,, 30
304L
3055
3099
30
309Cbb
309C
310
316

OK 61.50

OK Autrod 16.10

OK Tubrod 14.30A

OK 61
61..30
30,, Esab 304
304B
B
OK 67
67..67
67,, Esab 30
3099
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
OK 63.50

OK Autrod 16
16..10
OK Autrod 16
16..53

OK Tubrod 14
14..30
30A
A
OK Tubrod 14
14..32
32A
A

OK Autrod 16.13
OK Autrod 16.30

OK Tubrod 14.31A

OK 63
63..30
3177
31
321,, 347
321
347,, 34
3488

OK Autrod 16
16..30
OK 64
64..30
OK 61
61..80
80,, Esab RSSC (M
(M))
Esab RSSC
OK 68
68..10

OK Tubrod 14
14..31
31A
A
OK Tigrod 16
16..11
OK Autrod 16.11

rightt 34
3477
Shield Brigh

OK 67
67..67
67,, OK 67
67..13

OK Tigrod 16
16..53

OK Tubrod 14
14..32
32A
A

Grades A, B, C,

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra
Dual Shield 7100 Ul
Ulttra

Grade D

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

A284-8
284-888

Grades C & D

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A285-8
285-855

Grades A, B, C

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Ulttra
Dual Shield 7100 Ul

A288-7
288-777

Grade 1

Esab 36 H, OK 48
48..20

Dual Shield 7100 Ul


Ulttra

Grade 2
Grade 3
Grade 4
Grade 5, 6, 7, 8

OK 76
76..18
18,, OK 76
76..28
Esab 118
Esab 120

Esab MW1
OK Tigrod S2
OK Tigrod 13
13..16
OK Autrod 13.14

A289-8
289-888

Classes B & C

OK 67.13

OK Autrod 16.13

A290-8
290-855

A, B

Esab 36H
36H,, OK 48
48..20

C, D
E, F
G, H
I, J
K, L

OK 76.18
Esab 118
Esab
Es
ab 12
1200
Esab KV4
OK67.13

Esab MW1
OK Tigrod S2
OK Tigrod 13.16

1
4
5, 6, 7, 8

OK 76.18
Esab 11
1188
Esab KV4

OK Tigrod 13
13..16

HF
HH

OK 61.50
OK 67
67..67
67,, Esab 30
3099

OK Autrod 16.10
OK Autrod 16
16..53

316LL
316

403,, 405
403
405,, 41
4100
414,, 42
414
4211
4300
43
4466
44
A283-8
283-877

A291-84

A297-84

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

OK Tubrod 15.27
OK Tubrod 15.22

Dual Shield 7100 Ul


Ulttra

OK Tubrod 15.27
OK Tigrod 13.32
OK Autrod 16
16..13

OK Tigrod 13.32
OK Tubrod 14.30A
OK Tubrod 14
14..32
32A
A

149

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

Class or
Grad
adee

HI, HK
HE, HD
A299-822
A299-8

SMAW

GTAW/G
W/GM
MAW

OK 67.13
Esab RSW

OK Autrod 16.13
OK Autrod 16.75

Esab 36H
36H,, OK 74
74..46

Esab MW1

FCAW

Dual Shield 7100 Ul


Ulttra

A302-82

A
B
C&D

OK 74.46
OK 76.18
Esab 98

13..09
OK Tigrod 13
OK Tigrod 13.16

A307-88aa
A307-88

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A311-866
A311-8

1018,, 111
1018
11177

Esab 36H
36H,, OK 48
48..20

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A312-88aa
A312-88

TP 304, 304N
TP 304
304H
H
TP 304L, 304LN
TP 309C
309Cbb
TP 309S, 309H
TP 316, 316H
TP 316L
TP 317
317,, 317
317LL
321, 347
348,, 321
348
321H
H
347H,, 348
347H
348H
H

OK 61.50
Esab 308
308H
H
OK 61.30
OK 67
67..68
OK 67.67
OK 63.50
OK 63.30
OK 64
64..30
OK 61.80
Esab RS
RSS
SC, Es
Esab
ab RS
RSS
SC (M
(M))

OK Autrod 16.10

OK Tubrod 14.30A

OK Autrod 16.10

OK Tubrod 14.30A

OK Autrod 16.53
OK Autrod 16.30
OK Autrod 16.30

OK Tubrod 14.32A
OK Tubrod 14.31A

OK Tigrod 16.11

OK Tubrod 14.34A

202, 30, 302B


303, 304, 305,
3088
30
309,, 309
309
309S
S

OK 61.50

OK Autrod 16.10
OK Tigrod 16.10

OK Tubrod 14.30A

67..67
67,, OK 67
67..60
60,, Esab 30
3099
OK 67
Esab 309L
309LC
C
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
OK 63.50
OK 63.30
OK 64
64..30
OK 61
61..80
80,, Esab RSS
RSSC
C,
Esab RSSC (M
(M))
OK 68
68..10

OK Autrod 16
16..53

OK Tubrod 14
14..32
32A
A

OK Autrod 16.13
OK Autrod 16.30
OK Autrod 16.30

OK Tubrod 14.31A
OK Tubrod 14.31A

OK Tigrod 16
16..11
OK Autrod 16
16..11

OK Tubrod 14
14..34
34A
A

A314-87a

309Cbb
309C
310, 310S, 314
316
316L
3177
31
348,,
321,, 347
321
347,, 348
429,, 430
429
430,, 43
4311
403,, 410
403
410,, 414
414,,
416,, 416
416
416SE,
SE, 42
4200
440A,
440
A, 440
440B
B,
440C
440
C
501,, 50
501
5022

A325-88aa
A325-88

A328-88aa
A328-88

OK 67
67..67 or OK 67
67..13
Esab KV
KV44, OK 67
67..67
Or OK 67
67..13

OK Tigrod 13
13..32

Esab 98
98,, Esab 11
1188

OK Autrod 13
13..14

OK Tubrod 15
15..27

Type I

Esab 36H
36H,, OK 48
48..20

Esab
Es
ab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Type II

Esab 120

Plates, Bars and


Shapess
Shape

Esab C23S
Esab 36 H, OK 48
48..20

A321-811
A321-8

150

Recommended Consumables

OK Tubrod 15.27
Esab MW1
OK Tigrod S2

Dual Shield 7100 Ultra

A333-8
333-888

Class or
Grad
adee

Grade 1 & 6
Grade 4

Recommended Consumables
SMA
SM
AW

GTAW/G
W/GM
MAW

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
Ferroweld W

Esab MW1
OK Tigrod S2

FCAW
Dual Shield 7100 Ul
Ulttra
DS 8100W

A334-8
334-888

Grade 1 & 6

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra
DS 8100
8100W
W

A335-88a

P1 & P15
P2, P11, P12
P5,, P5b, P5
P5
P5cc
P21, P22

OK 74.46
OK 76.18
Esab KV4
V4,, OK 67
67..67
67,, OK 67
67..13
OK 76.28

OK Autrod 13.09
OK Autrod 13.16
OK Autrod 16
16..13
OK Autrod 13.17

OK Tubrod 14
14..32
32A
A
OK Tubrod 15.22

F1
F5, F5A
F6
F21, F21A, F22
F22
22A
A
F11, F11A, F11B
F12
F304, F30H,
F304
304N
N
F304L, F304LN
F309
309H
H
F310
F316
F316LF, 321, 347
3488
34

OK 74.46
Esab KV4
V4,, OK 67
67..67
67,, OK 67
67..13
OK 68
68..10
10,, OK 67
67..67
67,, OK 67
67..13
OK 76.28

OK Autrod 13.09
OK Tigrod 16
16..13

OK 76.18

OK Tigrod 13.16

OK 61.50

OK Autrod 16.10

OK 61.30
OK 67
67..67
67,, Esab 30
3099
OK 67.13
OK 63.50
OK 63.30
OK 61
61..80
80,, Esab RSS
RSSC
C

OK Autrod 16.10
OK Autrod 16
16..53
OK Autrod 16.13
OK Autrod 16.30
OK Autrod 16.30
OK Tigrod 16
16..11
OK Autrod 16
16..11

A338-8
338-844

LF1, LF2, LF5, LF6

OK 76.28

OK Autrod 13.17

OK Tubrod 15.24

A351-8
351-888

CF8, CF8 CF8C


CF10
CF3, CF3A
CH8, CH10, CH20
CF8M, CF10M
CK20, HK20, HK4

OK 61.50

OK Autrod 16.10

OK Tubrod 14.30A

OK 61.30
OK 67.67
OK 63.50
OK 67.10

OK Autrod 16.10
OK Autrod 16.53
OK Autrod 16.30
OK Autrod 16.13

OK Tubrod 14.30A
OK Tubrod 14.32A
OK Tubrod 14.31A

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Esab 36 H, OK 48
48..20
OK 76.28
OK 74.46
Esab 120
OK 68
68..00

Esab MW1
OK Tigrod S2
OK Autrod 13.09

Dual Shield 7100 Ul


Ulttra

OK 92.45, OK 92.55

OK Autrod 19.82

OK Tubrod 14.32A

Grade 1

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod 12
12..64

Dual Shield 7100 Ul


Ulttra

Grade 2
Grade 5, 6, 8, 9

OK 76.18

OK Autrod 13.16

A336-88a

A361-8
361-855
A352-8
352-888

LCA,
LC
A, LC
LCB
B
LCC
LC1
LC2-11
LC2CA6N
6NM
M

A353-87
A356-8
356-844

OK Tigrod 13.17

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

DS 7000 A1
OK Tubrod 14
14..32
32A
A
OK Tubrod 14
14..32
32A
A
OK Tubrod 15.22
OK Tubrod 15
15..20
- do - do OK Tubrod 14.30A
OK Tubrod 14.30A
OK Tubrod 14
14..32
32A
A
OK Tubrod 14.31A
OK Tubrod 14.31A
Shield Brigh
Brightt 317
317LL

DS 7000 A1
OK Tubrod 15.27

DS 7000 A1
OK Tubrod 15.20

151

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

A358-88a

Recommended Consumables
SMAW

Grade 10

OK 76.28

CA6N
6NM
M

OK 68
68..00

304, 304N

OK 61.50

304,, 304
304
304N
N

OK 61
61..30
30,, Esab 304
304B
B

304H
304
H

Esab 308
308H
H

3099
30

3099
OK 67
67..67
67,, Esab 30

309 Cb
310
316, 316N

OK 67.68, Esab 309 Cb


OK 67.13
OK 63.50

316L, 316LN

OK 63.30

321,, 347
321
347,, 34
3488

61..80
80,, Esab RSSC
OK 61

GTAW/G
W/GM
MAW

FCAW

OK Tigrod 13.17
OK Autrod 13
13..22

OK Tubrod 15.22

OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16
16..10
OK Tigrod 16
16..10

OK Tubrod 14.30A

OK Autrod 16
16..53
OK Tigrod 16
16..53

OK Tubrod 14
14..32
32A
A

OK Autrod 16.13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.10
OK Tigrod 16
16..10

OK Tubrod 14.31A

A361-85

Pipeweld 6010R

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A366-855
A366-8

Pip
ipeeweld 6010R
6010R,, Pipe
ipew
weld 601
60111

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

FPA, FP
FPB
B

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

FP1
FP2, FP11, FP12
FP21, FP22
FP5
P5,, FP7
P7,, FP9

OK 76.18
OK 76.28
OK 67
67..67
67,, OK 67
67..13
13,, Esab KV4

OK Tigrod 13.16
OK Tigrod 13.17
OK Autrod 16
16..53
OK Autrod 16
16..13

Type I

Esab 36H
36H,, OK 48
48..20

Type II

OK 74.46

Esab
Es
ab MW1
OK Tigrod S2
OK Autrod 13.09

Type II, VA
Type IV, VI

OK 76.28
Esab 118

OK Tigrod 13.17

TP 304, TP 304N
TP 304
304H
H
TP 304LN

OK 61.50
Esab 308 H
OK 61.30

OK Autrod 16.10

OK Tubrod 14.30A
OK Tubrod 14.30A

TP 316, TP 316N

OK 63.50

OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16.30
OK Tigrod 16
16..30

TP 316
316N
N
TP 321
321,, TP 321
321H
H
TP 347

OK 63
63..30
OK 61
61..80
80,, Esab RSS
RSSC
C

OK Tigrod 16
16..11
OK Autrod 16.11

Shield Brigh
Brightt 34
3477

Y35 thru Y50

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pip
ipeeweld 6011
6011,, Esab 36
36H
H

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A369-888
A369-8

A372-87
372-87A
A

A376-88A
A376-88
A

A381-888
A381-8

152

Class or
Grad
adee

DS 7000 A1
OK Tubrod 15.20
OK Tubrod 15.22
OK Tubrod 14
14..32
32A
A
Dual Shield 7100 Ul
Ulttra
DS 7000 A1
OK Tubrod 15
15..24
OK Tubrod 15.22
OK Tubrod 15.27

OK Tubrod 14.31A

Class or
Grad
adee

Recommended Consumables
SMA
SM
AW

GTAW/G
W/GM
MAW

FCAW

Y52 thru Y60

OK 48.20

Y65

OK 76.18

Esab MW1
OK Tigrod S2
OK Autrod 13.16

A387-8
387-877

Grade 2, 12, 11
Grade 22, 21
Grade 5, 7, 9

OK 76.18
OK 76.28
Esab KV4

OK Tigod 13.16
OK Tigrod 13.17
OK Tigrod 13.32

OK Tubrod 15.20
OK Tubrod 15.22

A389-86

C-23
C-24

OK 76.18
OK 76.28

OK Autrod 13
13..16
13..17
OK Autrod 13

OK Tubrod 15
15..20
OK Tubrod 15
15..22

A391-8
391-866

A4

Esab 118

OK Tubrod 15.27

A403-88A

WP/CR 30-4, 304N


WP/CR 304L,
304NW
304N
WP/CR 304
304H
H
WP/CR30
WP/
CR3099
CR30
WP/CR 316, 316N
WP/CR 316L
316L,, 316L
316LN
N
WP/CR
WP/
CR 317
317,, 317
317LL
WP/CR
WP/
CR 321
321,, 347
347,,
348

OK 61.50
OK 61.30
Esab 308
308H
H
OK 67
67..67
67,, Esab 30
3099
OK 63.50
OK 63.30
OK 64
64..30
OK 61
61..80
80,, Esab RSSC

OK Autrod 16
16..10
OK Autrod 16.10

14..30
30A
A
OK Tubrod 14
OK Tubrod 14.30A

OK Autrod 16
16..53
OK Autrod 16.30
OK Autrod 16.30

14..32
32A
A
OK Tubrod 14
OK Tubrod 14.31A
OK Tubrod 14.31A

OK Tigrod 16
16..11
OK Autrod 16.11

Shield Brigh
rightt 34
3477

A405-88

P24

OK 76.18

OK Tigrod 13
13..16

OK Tubrod 15
15..20

A409-88a

TP304
TP304
TP
304LL
304
TP309
TP
309S
309
S
TP309C
TP
309Cbb
309C
TP310
TP
310S
310
S
TP316
TP316L
TP31
TP
3177
31
TP321
P321,, 347
347,, 34
3488

OK 61.50
OK 61
61..30
30,, Esab 304
304B
B
OK 67
67..67
67,, Esab 30
3099
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
OK 63.50
OK 63.30
OK 64
64..30
OK 61
61..80
80,, Esab RSS
RSSC
C
Esab RSSC (M
(M))

OK Autrod 16.10
OK Autrod 16
16..10
OK Autrod 16
16..53

OK Tubrod 14.30A
OK Tubrod 14
14..30
30A
A
OK Tubrod 14
14..32
32A
A

OK Autrod 16.13
OK Autrod 16.30
OK Autrod 16.30

OK Tubrod 14.31A
OK Tubrod 14.31A

Grade A, B, C
Grade D, E, F, G

Esab Ferrospeed 28
28,,
Esab 36 H

A420-8
420-888

WPLL6
WP
WPLL9
WP

A423-8
423-866

A414-8
414-888

OK Tubrod 15.22

OK Tigrod 16
16..11
OK Autrod 16
16..11

Shield Brigh
rightt 34
3477

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ultra

Esab 36H
36H,, OK 48
48..20
OK 73.08

OK Tigrod S2
OK Tigrod 13.16

Dual Shield 7100 Ul


Ulttra
OK Tubrod 15.24

Grade 1

OK 76.18

OK Tigrod 13.16

Grade 2

OK 73.08

OK 15.20
DS 8100
8100W
W
OK Tubrod 15.24

Esab 36 H

OK Tigrod S2

Dual Shield 7100 Ultra

OK 76.18
OK 67
67..67
67,, Esab 30
3099

OK Tigrod 13.16
OK Autrod 16
16..53
OK Tigrod 16
16..53

OK Tubrod 14
14..32
32A
A

A424-8
424-800
A426-8
426-800

Dual Shield 7100 Ultra

CP1,, CP1
CP1
CP155
CP2, CP11, CP12
CP5,, CP5
CP5
CP5bb, CP2
CP211

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

153

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

A430-888
A430-8

Class or
Grad
adee

SMAW

CP7,, CP
CP7
CP99

OK 67
67..67
67,, Esab 30
3099

CP222
CP2

OK 76.28

FP 304
304,, 304H
304H,,
304N
FP316, 316H
316N
FP 321
321,, 321H
321H,, 34
3477

308H
H
OK 61
61..50
50,, Esab 308
OK 63.50
OK 61
61..80
80,, Esab RSS
RSSC
C
Esab RS
RSS
SC (M
(M))

GTAW/G
W/GM
MAW
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Tigrod 13.17
OK Autrod 16
16..10
OK Tigrod 16
16..10
OK Autrod 16.30
16..30
OK Tigrod 16
OK Tigrod 16
16..11
OK Autrod 16
16..11

FCAW

OK Tubrod 15.22
OK Tubrod 14
14..30
30A
A
OK Tubrod 14.31A
Shield Brigh
Brightt 34
3477

Esab 36 H
OK 73.08

OK Tigord S2

Dual Shield 7100 Ultra


Dual Shield 7100 Ultra

A444-888
A444-8

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex

Esab MW1

Dual Shield 7100 Ul


Ulttra

A446-877
A446-8

ipeeweld 6010R
6010R,, Ci
Cittoflex
Pip

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A447-87

OK 67
67..67
67,, Esab 30
3099

OK Autrod 16
16..53
OK Tigrod 16
16..53

OK Tubrod 14
14..32
32A
A

CPF3, CPF3A

OK 61.30

OK Tubrod 14.30A

CPF8, CPF8A

OK 61.50

CPF
CP
F3M

OK 63.30

CPF
CP
F8M

OK 63.50

OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.30
OK Tigrod 16
16..30

CPF
CP
F10M
10MC
C
CPF
CP
F8C
CPH8,, CPH2
CPH8
H200

OK 63
63..80
OK 61.80
3099
OK 67
67..67
67,, Esab 30

CPK200
CPK2

OK 67.13

TP304
TP
304H
304
H

OK 61
61..50
50,, Esab 308
308H
H

TP347
TP
347H
347
H

OK 61
61..89
89,, Esab RSS
SSC
C
Esab RS
RSS
SC (M
(M))
OK 63.50

A442-86aa
A442-86

A 451-80

A 452-8
452-888

Grade 55
Grade 65

TP316H

154

Recommended Consumables

OK Tubrod 14.30A

OK Tubrod 14
14..31
31A
A
OK Tubrod 14
14..31
31A
A

OK Tigrod 16.11
OK Autrod 16
16..53
OK Autrod 16
16..53
OK Autrod 16.13
OK Tigrod 16
16..13

Shield Bright 347


OK Tubrod 14
14..32
32A
A

16..10
OK Autrod 16
OK Tigrod 16
16..10
OK Tigrod 16
16..11
OK Autrod 16
16..11
16..30
OK Autrod 16
OK Tigrod 16
16..30

OK Tubrod 14
14..30
30A
A

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Shield Brigh
rightt 34
3477
OK Tubrod 14
14..31
31A
A

A 455-8
455-822

Esab
Es
ab 36 H, OK 73
73..08
08,, OK 48
48..20

A 457-88

OK 63.80

A 458-88

OK 63.50

OK Tigrod 16.30

OK Tubrod 14.31A

A 463-88

Pipeweld 6010R, Citoflex

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ultra

A 469-87
469-87aa

Class or
Grad
adee

Recommended Consumables
SMA
SM
AW

GTAW/G
W/GM
MAW

Classs 1
Cla

Esab 36 H, OK 48
48..20

Class 2

OK 73.08

Dual Shield 7100 Ul


Ulttra
OK Tubrod 15
15..00
00A
A
OK Tubrod 15.24

Classs 3
Cla
Class 5, 6, 7

Esab 98
Esab 118

OK Tubrod 15.27

Esab 36 H, OK 48
48..20

2
4, 6, 8

OK 73.08
Esab 118

Dual Shield 7100 Ul


Ulttra
OK Tubrod 15
15..00
00A
A
OK Tubrod 15.24
OK Tubrod 15.27

A 471-87a

10

Esab 118

OK Tubrod 15.27

A 473-87

201, 202, 205


302, 302B, 304
305,, 30
305
3088
3033
30

OK 61.50

OK Autrod 16.10
OK Tigrod 16.10

OK Tubrod 14.30A

OK 61
61..50
50,, Esab RS
RSW
W

14..30
30A
A
OK Tubrod 14

304L

OK 61.30

309,, 309
309
309S
S

3099
OK 67
67..67
67,, Esab 30

310, 310S, 314


316

OK 67.13
OK 63.50

316L

OK 63.30

16..10
OK Autrod 16
OK Tigrod 16
16..10
OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Autrod 16.13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.30
OK Tigrod 16
16..30

3177
31
347,, 34
3488
321,, 347
321

OK 64
64..30
OK 61
61..80
80,, Esab RSS
RSSC
C,
Esab RSSC (M
(M))
OK 68.10
Esab 41
4100

A 470-8
470-844

403, 405, 410


410S
410
S, 41
4144
416,, 42
416
4200
429, 430, 431
440A,, 440
440A
440B
B, 440
440C
C
501A,, 501
501B
B
501,, 501A
501
5022
50

Esab 430
Esab RS
RSW
W or OK 67
67..67
67,, 67
67..13
Esab KV4

Esab MW1
OK Tigrod S2

FCAW

Esab MW1
OK Tigrod S2

OK Tigrod 16
16..11
OK Autrod 16
16..11
OK Autrod 16.33

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

OK Tubrod 14.30A
OK Tubrod 14
14..32
32A
A

OK Tubrod 14.31A
OK Tubrod 14.31A

OK Tubrod 14
14..34
34A
A

OK Autrod 16.43
OK Autrod 16
16..13

A 447-8
447-811

6511
65

OK 63
63..80

A 478-82

302, 304, 305

OK 61.50

OK Autrod 16.10
OK Tigrod 16
16..10

OK Tubrod 14.30A

304L

OK 61.30

OK Autrod 16.10
OK Tigrod 16
16..10

OK Tubrod 14.31A

309Cbb
309C
316

OK 67
67..68
68,, Esab 309C
309Cbb
OK 63.50

OK Tubrod 14.31A

316L

OK 63.30

317

OK 64.30

OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.30
OK Tigrod 16
16..30
OK Tigrod 16.35

OK Tubrod 14.31A

155

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

A 479-88a

A 487-88

A 493-88

Class or
Grad
adee

Recommended Consumables
SMAW

302, 304, 304H


304N
304L,, 304L
304L
304LN
N

OK 61.50

309S
309
S

OK 67
67..67
67,, Esab 30
3099

309Cbb
309C
S
310S
310

OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13

316, 316N

OK 63.50

316, 316LN

OK 63.30

321,, 321H
321
321H,, 34
3477
3488
34
403, 410, 414
405,, 43
405
4300

OK 61
61..80
80,, Esab RSS
SSC
C,
Esab RSS
SSC
C (M
(M))
OK 68.10

11A, 12A, 16A


4B, 4D, 4E
4E,, 8B
8C, 9B, 9D, 10
10A
A
11B
11
B, 12
12B
B, 13
13B
B
11B
11
B, 12
12B
B, 13
13B
B
6A,, 6B, 7A, 14
6A
14A
A
10B
10
B

OK 61
61..30
30,, Esab 304
304B
B

OK Autrod 16.10
OK Tigrod 16
16..10
16..10
OK Autrod 16
OK Tigrod 16
16..10
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Autrod 16.13
OK Tigrod 16
16..13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.30
OK Tigrod 16
16..30
OK Tigrod 16
16..11
OK Autrod 16
16..33
OK Autrod 16.43

FCAW
OK Tubrod 14.30A
OK Tubrod 14
14..30
30A
A
OK Tubrod 14
14..32
32A
A

OK Tubrod 14.31A
OK Tubrod 14.31A
3477
Shield Brigh
Brightt 34

OK Tubrod 15.27
Esab
Es
ab 11
1188

Esab
Es
ab 12
1200

302, 304, 305

OK 61.50

316

OK 63.50

3844
38

OK 67
67..67
67,, Esab 30
3099

429, 430

156

GTAW/G
W/GM
MAW

410, 431

OK 68.10

440C

Esab RSW

OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16.10
OK Tigrod 16
16..53
OK Autrod 16
16..53
OK Tigrod 16
16..43
OK Autrod 16.43
OK Tigrod 16
16..43
OK Autrod 16.33
OK Tigrod 16
16..33
OK Tigrod 16
16..75

OK Tubrod 14.30A
OK Tubrod 14.31A
OK Tubrod 14
14..32
32A
A

A 496-85

OK 73.68

DS 111AC
R700
DS R7

A 497-86

OK 73.68

DS R70
DS 111
111A
AC

A 499-81

Grade 50
Grade 60

OK 73.08

OK Autrod 13.14

OK Tubrod 15.24

A 500-8
500-844

Alll
Al

Pipeeweld 6010R
Pip
6010R,, OK 24
24..45
45P
P
Pip
ipeeweld 6011
6011,, Esab 36 H,
OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A 501-8
501-888

All

Pip
ipeeweld 6010R
6010R,, OK 22
22..45
45P
P
Pip
ipeeweld 6011
6011,, Esab 36
36H
H

Esab MW1
OK Tigrod S2

Ulttra
Dual Shield 7100 Ul

A 508-88a

A511-88a

Class or
Grad
adee

Recommended Consumables
SMA
SM
AW

1, 1a, 2, 3
2a,, 3a
2a
3a,, 4b
4, 5
4a,, 5a
4a

Esab 98

MT302, MT304
MT305
MT309
309S
S

OK 61.50
OK 67
67..67
67,, Esab 30
3099

MT310
310S
S
MT31
3166

OK 67.13
OK 63.50

MT316L

OK 63.30

MT321
321,, MT34
3477
MT403
403,, MT41
4100
MT414, MT416SE

OK 64
64..30
OK 61
61..80
80,, Esab RSSC,
Esab RSSC (M)

MT431
MT440A
MT40
4055
MT429
429,, MT43
4300
MT446446-11
MT446-2

GTAW/G
W/GM
MAW
OK Autrod 13.14

Esab 118
Esab 12
1200

Esab RSW
OK 68
68..00

FCAW
OK Tubrod 15.26
OK Tubrod 15.27

OK Autrod 16.10
OK Tigrod 16
16..10
16..53
OK Autrod 16
OK Tigrod 16
16..53
OK Autrod 16.13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16
16..30
OK Tigrod 16
16..30

OK Tubrod 14.30A
OK Tubrod 14
14..32
32A
A

OK Tubrod 14.31A
OK Tubrod 14
14..31
31A
A

OK Autrod 16
16..11
Shield Bright 347
OK Autrod 16
16..43
16..75
OK Autrod 16

OK 67
67..67 or OK 67
67..13

OK Tigrod 16
16..13
OK Autrod 16.53
16..13
OK Autrod 16

OK Tubrod 14
14..32
32A
A

A512-8
512-866

All Ex
Exccep
eptt 111
11100
1115,, 111
1115
11177

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pipeeweld 6010, Esab 36 H
Pip

Esab MW1
OK Ti
Tiggrod S2

Dual Shield 7100 Ul


Ulttra

A513-8
513-888

1008 thru 103


10355

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 6011, Esab 36 H
Pip

-do
do--

Dual Shield 7100 Ul


Ulttra

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ultra

1008 thru 1035


A514-8
514-888

All

Esab 118, Esab 120

A515-8
515-822

Alll
Al

48..20
Esab 36 H, OK 48

Esab MW1

Dual Shield 7100 Ul


Ulttra

A516-8
516-866

Alll
Al

Esab 36 H, OK 48
48..20

- do -

Dual Shield 7100 Ul


Ulttra

A517-87
517-87aa

Alll
Al

Esab 118, Esab 120

A521-7
521-766

CA,, CC, CC
CA
CC11

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pipeeweld 6011, Esab 36 H
Pip

CE, CF, AA, AB

A523-8
523-888

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

OK Tubrod 15.27

OK Tubrod 15.27
Esab MW1

Dual Shield 7100 Ul


Ulttra

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ultra

AC AD CRF1CG

OK 73.68

OK Tubrod 14.04

AF

Esab 118

OK Tubrod 15.27

A&B

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111

Esab MW1

Dual Shield 7100 Ul


Ulttra

157

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

A524-888
A524-8

Class or
Grad
adee

SMAW

GTAW/G
W/GM
MAW

FCAW

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pip
ipeeweld 601
60111

- do -

Dual Shield 7100 Ul


Ulttra

A526-855
A526-8

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex

Esab MW1

Dual Shield 7100 Ul


Ulttra

A527-855
A527-8

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex

Esab MW1

Dual Shield 7100 Ul


Ulttra

A 528-85

Pipeweld 6010R, Citoflex

Esab MW1

Dual Shield 7100 Ultra

A 529-85

Pipeweld 6010R, Citoflex


Pip
ipeeweld 601
60111

Esab MW1

Dual Shield 7100 Ultra

Type A1
Type A3, B3, C3
D3
B1, B2, C1, C2,
D1,, D2
D1

OK 74.46
Esab 118

OK Tigrod 13.09

DS 700A1
OK Tubrod 15.27

OK 73.08

OK Tigrod 13.16

OK Tubrod 15.24

Classs 1
Clas

Esab
Es
ab 36 H, OK 73
73..08
08,, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Class 2

OK 73.68

A 533-87

A 537-8
537-866

I & II

Recommended Consumables

A539-888
A539-8
A541-888
A541-8

OK Tubrod 14.04

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex

Esab MW1

Dual Shield 7100 Ul


Ulttra

1, 1A

Esab 36 H

Esab MW1
OK Tigrod S2

OK Tigrod 15.24

2, 3, 4

OK 73.08

3V, 22b

Esab 98

OK Tubrod 15.24
OK Autrod 13.17

2A,, 3A, 7B
2A

A542-888
A542-8

OK Tubrod 15.22
OK Tubrod 15
15..27

22C
22
C, 7, 8

Esab 11
1188

22D
22
D, 7A, 8A

Esab
Es
ab 12
1200

1A, 1B, 3A, 3B, 4A

OK 76.28

4B, 4aA, 4aB

OK Autrod 13.22

OK Tubrod 15.22

OK Tigrod 13.17

2A,, 2B
2A
A543-877
A543-8

1B, 1C, 3B, 3C

Esab 118

OK Tubrod 15.27

2B, 2C

Esab 120

OK Tubrod 15.27

A554-88aa
A554-88

Same as
A511-88a exc
xcep
eptt
ep
for the foll
olloowin
wingg

add

MT-301

OK 61.50

OK Autrod 16.10

OK Tubrod 14.30A

OK Tigrod 16
16..10

A556-888
A556-8

158

MT-309
-309S
S-C
-Cbb

OK 67
67..67
67,, Esab 309C
309Cbb

A2

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A557-8
557-888

Class or
Grad
adee

B2, C2

Recommended Consumables
SMA
SM
AW

GTAW/G
W/GM
MAW

FCAW

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

6010R,, Ci
Cittoflex
Pipeeweld 6010R
Pip

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A569-8
569-855

Pipew
Pipe
weld 6011
6011,, Esab 36 H,
OK 48
48..20

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A570-8
570-888

Pipeeweld 6010, Esab 36 H


Pip
OK 48.20

Esab MW1

40,, 50
40
50,, 60

Esab MW1, Esab 36 H, OK 48


48..20
OK Tigrod S2

OK Tigrod S2
Esab
Es
ab MW1

65

OK 73.08

OK Tigrod 13.14

58,, 65
58

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

OK Tubrod 15
15..00
00A
A

70

OK 73.08

OK Tigrod 13.14

OK Tubrod 15.24

M1008 thru M102


M10255
M1031 & M104

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
OK 73.08

OK Tigrod S2
Esab MW1
OK Tigrod 13
13..14

OK Tubrod 15.24

1008 thru 102


10299
10330 thru 1040

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Esab 36 H

1042 thru 1055


10600
106
1070, 1078

OK 73.08

A581-88

303, 303 SE

OK 61.50

A582-8
582-888
A582-8
582-888

4166, 416 SE
41
430, 430 F

OK 68
68..10
10,, Esab MW1
Esab 430

A562-8
562-822
A568-88
568-88aa

A 572-8
572-822

A573-8
573-888

A575-86aa
A575-86

A576-87
576-87aa

Alll
Al

A587-88

Dual Shield 7100 Ultra

Esab MW1
OK Tigrod S2
OK Tigrod 13.14

Esab 118

Pipeweld 6011,
Pipeeweld 6010
Pip
6010R
R
Cittoflex
Ci

Dual Shield 7100 Ul


Ulttra

OK Tubrod 15.24
OK Tubrod 15.27

OK Autrod 16.10
OK Tigrod 16
16..10

OK Tubrod 14.30A

OK Tigrod 16.43
Esab MW1

Dual Shield 7100 Ul


Ulttra

A588-88a

All

Ferroweld W

A589-8
589-888

A&B

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111

Esab MW1

Dual Shield 7100 Ul


Ulttra

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex

Esab MW1

Dual Shield 7100 Ul


Ulttra

A591-7
591-777
A592-8
592-855

A, E, F

Esab 118

A595-8
595-888

A, B, C

Esab 36 H, OK 48
48..20

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

DS 8100W

OK Tubrod 15.27
OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

159

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

Class or
Grad
adee

SMAW

GTAW/G
W/GM
MAW

FCAW

A606-85

All

Ferroweld W

A607-855
A607-8

45,, 50
45

Pip
ipeeweld 6010R
6010R,, Pipe
ipew
weld 601
60111
Cittoflex
Ci

Esab MW1

Dual Shield 7100 Ul


Ulttra

55..60
55

Esab 36 H, OK 48
48..20

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

65.70

OK 73.08

OK Tigrod 13
13..14

15..24
OK Tubrod 15

HC30,, HC5
HC30
HC500
HE355
HE3
HF30

OK Tigrod 16.43

HH30,, HH33
HH30
HH33,, H13
H1355

Esab 430
Esab RS
RSW
W
OK 61
61..80
80,, Es
Esab
ab RSS
RSSC
C
Esab RS
RSS
SC (M
(M))
OK 67
67..67
67,, Esab 30
3099

HK30,, HK4
HK30
HK400
HL30, HL40

OK 67.13

OK Autrod 16.13

A, B, C, D

Pip
ipeeweld 6010R
6010R,, Pipe
ipew
weld 601
60111
Cittoflex
Ci

Esab MW1

Dual Shield 7100 Ul


Ulttra

OK 73.08

OK Tigrod 13.14
Esab MW1

Dual Shield 7100 Ultra

A608-888
A608-8

A611-855
A611-8

DS 8100W

OK Tig
igrod
rod 16
16..11
OK Autrod 16
16..11
OK Autrod 16
16..53
OK Tigrod 16
16..53

OK Tubrod 14
14..34
34A
A
OK Tubrod 14
14..32
32A
A

I f Cu i s
All Grades
Spe
peccified us
usee

Ferroweld W

A612-87

OK 73.68

OK Tigrod 13
13..17

DS 8100
8100W
W

40

Esab 36 H, OK 48
48..20

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra
OK Tubrod 15
15..00
00A
A

60

Esab 98

50

OK 73.68

60

Esab 98

A617-877
A617-8

40
60

Esab 36 H, OK 48.20
Esab 98

Dual Shield 7100 Ultra

A618-888
A618-8

All

Esab 36 H, OK 48.20

Dual Shield 7100 Ultra

A615-87aa
A615-87

A616-87

A633-888
A633-8

A635-888
A635-8
A642-855
A642-8

DS 8100W
OK Tubrod 15
15..24

OK Tubrod 15.24
OK Tigrod 13
13..17

OK Tubrod 15
15..24
24A
A

Pip
ipeeweld 6010R
6010R,, Pipe
ipew
weld 601
60111
Citoflex, Esab 36 H, OK 48.20

Esab MW1

A, C, D,

Esab 36 H, OK 48
48..20

Esab MW1
12..64
OK Tigrod 12

OK 73.08

OK Tubrod 15.24

1006 thru 1023

Esab 36 H, OK 48.20

Dual Shield 7100 Ultra

Pipeweld 6010R, Citoflex

Dual Shield 7100 Ultra

A619-822
A619-8

160

Recommended Consumables

Dual Shield 7100 Ultra


Dual Shield 7100 Ul
Ulttra
OK Tubrod 15
15..00
00A
A

A649-8
649-877

Class or
Grad
adee

Recommended Consumables
SMA
SM
AW

GTAW/G
W/GM
MAW

FCAW

2, 4

Esab 36 H, OK 48.20

1A2

OK 76.18

OK Autrod 13.16

OK 76.18

OK Autrod 13.16

1B2

Esab 118

50,, 60
50

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

70

OK 73.08

OK Tigrod 13.14

OK Tubrod 15.24

80

Esab 98

A659-8
659-855

All

Pipew
Pipe
weld 6010R
6010R,, Pipe
Pipew
weld 601
60111
Cittoflex
Ci

Esab MW1

Dual Shield 7100 Ul


Ulttra

A660-8
660-888

All

Esab 36 H, OK 48
48..20

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

A662-8
662-866

A&B

Esab 36 H, OK 48
48..20

Esab MW1

Ulttra
Dual Shield 7100 Ul

A656-8
656-888

Dual Shield 7100 Ultra

OK Tubrod 15.27

C
A663-8
663-888

OK Tubrod 15
15..24

40,, 50
40
50,, 55
55,, 60
60,, 65

Esab 36 H, OK 48
48..20

Esab MW1

70, 75, 80

OK 74.46

OK Tigrod S2
13..09
OK Tigrod 13

A666-8
666-888

201,, 202
201
202,, 30
3011

Dual Shield 7100 Ul


Ulttra

DS 7000 A1

OK 61
61..50

302, 304
304L,, 3304L
304L
3304LN
N

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

OK Tigrod S2
OK 61
61..30
30,, Esab 304
304B
B

OK Autrod 16
16..10

OK Tubrod 14
14..30
30A
A

16..10
OK Tigrod 16
316, 316M

OK 63.50

OK Autrod 16.10

OK Tubrod 14.30A

OK Tigrod 16
16..10
OK Autrod 16
16..30

OK Tubrod 14
14..31
31A
A

OK Tigrod 16
16..30
A666-86

316L

OK 63.30

OK Autrod 16.30

OK Tubrod 14.31A

OK Tigrod 16
16..30
A668-85
668-85A
A

A, AH
AH,, B, BH

Esab 36 H, OK 48
48..20

OK Tigrod S2

E, EH, G, GH,

OK 73.08

OK Tigrod 13.14

F, FH, H, HH
J, JH, K, KH

Dual Shield 7100 Ultra


Esab 118

L, LH
M, MH
MH,, N, NH

Ulttra
Dual Shield 7100 Ul

OK Tubrod 15.24
OK Tubrod 15
15..27

Esab KV
KV44

161

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

A672-811
A672-8

Class or
Grad
adee

A45
45,, A50
A50,, A5
A555

Recommended Consumables
SMAW

GTAW/G
W/GM
MAW

Esab 36 H, OK 48
48..20

OK Tigrod S2

H75, H80

OK 74.46
OK 76
76..88

OK Tigrod 13.09

J80,, J90
J80
90,, J10
J1000

OK 76
76..18
18,, Esab 11
1188

OK Tigrod 13
13..16

FCAW
Dual Shield 7100 Ul
Ulttra

B55
55,, B65
65,, B70
70,, C5
C555
C60,, C65
C60
C65,, C70
C70,, D7
D700
D80,, E55
D80
E55,, E6
E600

OK Tubrod 15
15..22

DS 7000 A1
K75 K85 L65
L70 L75 M70

S 7000A1
OK 76.18

OK Tubrod 15.22

40, 50, 55, 60

Esab 36 H, OK 48.20

Dual Shield 7100 Ultra

65 70

Esab 98

OK Tubrod 15.22

Esab 36 H, OK 48
48..20

CD

Esab 118

TP304

OK 61.50

M75 N7
N755
A675-888
A675-8

A678-888
A678-8

A688-88a

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra
OK Tubrod 15.27

OK Autrod 16.10

OK Tubrod 14.30A

OK Tigrod 16
16..10
TP304L

OK 61.30

TP304LN
TP 316

OK Autrod 16.10

OK Tubrod 14.31A

OK Tigrod 16
16..10
OK 63.50

OK Autrod 16.30

OK Tubrod 14.31A

16..30
OK Tigrod 16
TP316L

OK 63.30

OK Autrod 16.30

TP316L
P316LN
N

Esab 317 LN

OK Tigrod 16.30

A690-88

All

Ferroweld W

A691-85a

CM-65, CM-70

OK 74.46

OK Tigrod 13
13..09

CM-75, CMSH-70

OK 73.08

OK Tigrod 13.14

DS 8100W
OK Tubrod 15
15..22

CMSH-755
CMSH-7
OK Tubrod 15
15..24

CMSH-800
CMSH-8
0.5CR., 1CR
1.25 CR

162

OK 76.18

OK Tigrod 13.16

OK Tubrod 15.20
OK Tubrod 15
15..20

Class or
Grad
adee

2.25 CR

Recommended Consumables
SMA
SM
AW
OK 76.28

GTAW/G
W/GM
MAW
OK Tigrod 13.17

FCAW
OK Tubrod 15.22
OK Tubrod 15
15..22

A692-88

OK 74.46

OK Tigrod 13
13..09

DS 7000 A1

A694-8
694-877

All

48..20
Esab 36 H, OK 48

Esab MW1

Dual Shield 7100 Ul


Ulttra

A695-8
695-811

A, B, C, D,

Esab 36 H, OK 48
48..20

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111

OK Tigrod S2
Esab MW1

Dual Shield 7100 Ul


Ulttra

Esab 36 H, OK 48
48..20

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Esab 36 H, OK 48
48..20

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

OK 76.28

OK Tigrod 13.17

OK Tubrod 15.00A

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

Grades 35 & 40
A696-8
696-855

A704-8
704-855

40

A706-88

60

OK 73.08

OK Tigrod 13
13..14

OK Tubrod 15
15..24

A707-8
707-877

L1,, L2
L1
L2,, L3

Esab 36 H, OK 48
48..20

Esab MW1

Dual Shield 7100 Ul


Ulttra

OK 73.08

OK Tigrod S2

L4

OK Tubrod 15
15..24

L5,, L6
L5

OK Tubrod 15
15..24

L7,, L8
L7
A709-88
709-88aa

36,, 50
36

Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex

OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

Pipeeweld 6011, Esab 36 H


Pip
50W

Ferroweld W

DS 8100 W

70W
70
W

A710-8
710-877

DS 8100
8100W
W

100

Esab 118

A1, A3, B

OK 73.08

OK Tubrod 15.27
OK Tigrod 13.14

A2

OK Tubrod 15
15..24

A714-84

All

Ferroweld W

A715-8
715-888

50,, 60
50

Esab 36 H, OK 48
48..20

A724-8
724-888

All

Esab 118

A727-87
A730-8
730-811

OK 74.46
A&B

Esab 36 H, OK 48.20

DS 8100W
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra
OK Tubrod 15.27

OK Tigrod 13
13..09

DS 7000 A1
Dual Shield 7100 Ultra

163

Welding
Consumables

AST
AS
TM
Dessigna
De
ignattio
ionn

A732-855
A732-8

Class or
Grad
adee

Recommended Consumables
SMAW

GTAW/G
W/GM
MAW

FCAW

1A, 2A, 2Q, 3A

OK 73.08

Esab MW1

5N, 6N

Esab 118

OK Tigrod S2

A734-87a

OK 73.08

13..14
OK Tigrod 13

A7355
A73

A4

Esab 118

A737-87

OK 73.08

Esab 118

OK Tubrod 15.27A

Ferroweld W

DS 8100W

A738-87a

B11

OK Tubrod 15
15..24
OK Tubrod 15.27

OK Tigrod 13
13..14

B&C
A739-81a

OK Tubrod 15.24

OK Tubrod 15
15..24
24A
A

DS 8100
8100W
W
OK 76.18

OK Tigrod 13
13..16

OK Tubrod 15
15..20

OK 76.28

OK Tigrod 13.17

OK Tubrod 15.22

OK 61.50

OK Autrod 16.10

OK Tubrod 14.30A

B222
B2
A744-88aa
A744-88

CF=
F=88

OK Tigrod 16
16..10
CF-8M

OK 63.50

OK Autrod 16.30

OK Tubrod 14.30A

OK Tigrod 16
16..30
CF-8C

OK 61.80

OK Tigrod 16.11
OK Autrod 16
16..11

CF-3

OK 61.30

OK Autrod 16.10

OK Tubrod 14.31A

OK Tigrod 16
16..10
CF-3M

OK 63.30

OK Autrod 16.30

OK Tubrod 14.31A

OK Tigrod 16
16..30
A757-88aa
A757-88

A758-888
A758-8

Q, A2Q,
A1Q,
A1

Esab 36 H, OK 48
48..20

Esab MW1

Dual Shield 7100 Ul


Ulttra

D1N1, D1N2

OK 76.28

OK Tigrod 13.17

OK Tubrod 15.22

D1N3,, D10
D1N3
D1011

OK Tubrod 15
15..24

D102,, D10
D102
D1033

OK Tubrod 15
15..22

E10, E2N, E3N

Esab 118

Alll
Al

Esab 36 H, OK 48
48..20

Esab MW1

Dual Shield 7100 Ul


Ulttra

48..20
Esab 36 H, OK 48

Esab MW1
OK Tigrod S2

Dual Shield 7100 Ul


Ulttra

OK 73.08

OK Tigrod 13
13..14

OK Tubrod 15
15..24

II

OK 73.68

A759-855
A759-8
A765-87

164

OK Tubrod 15.27

OK Tubrod 14.04

A769-8
769-888

Class or
Grad
adee

30, 40, 45

Recommended Consumables
SMA
SM
AW

GTAW/G
W/GM
MAW

Pipeweld 6010R

FCAW
Dual Shield 7100 Ultra

Pipeeweld 601
Pip
60111

A771-88

50,, 60
50

Cittoflex, Esab 36 H, OK 48
Ci
48..20

80

Esab 98
98,, Esab 11
1188

13..14
OK Autrod 13

OK Tubrod 15
15..27

TP 316

OK 63.50

OK Autrod 16.30

OK Tubrod 14.31A

Welding
Consumables

ASTM
AST
M
Dessigna
De
ignattio
ionn

OK Tigrod 16
16..30
774-88

TP 304L

OK 61.30

OK Autrod 16.10

OK Tubrod 14.30A

OK Tigrod 16
16..10
&

TP 316L

OK 63.30

OK Autrod 16.30

OK Tubrod 14.31A

OK Tigrod 16
16..30
A778-8
778-888

A782-87

A787-84
787-84bb

TP 317
317LL

OK 64
64..30

TP 321
321,, TP 34
3477

OK 61
61..80
80,, Esab RSSC
Esab RSSC (M
(M))

OK Tigrod 16
16..11

Shield Brigh
rightt 34
3477

OK 76.28

OK Autrod 13.17

OK Tubrod 15.20

Esab 118

OK Tubrod 15.22

Esab 120

OK Tubrod 15.27

Alll
Al

Pip
ipeeweld 6010R
6010R,,

Esab MW1

Dual Shield 7100 Ul


Ulttra

Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex

Esab MW1

Dual Shield 7100 Ul


Ulttra

OK 61.50

OK Autrod 16.10

OK Tubrod 14.30A

Pipeeweld 6011
Pip
6011,, Ci
Cittoflex
A792-8
792-866

All

A793-85
A795-8
795-888

A&B

Pipeeweld 6010R
Pip
6010R,, Pip
Pipeeweld 601
60111
Cittoflex
Ci

Esab MW1

Dual Shield 7100 Ul


Ulttra

A816-8
816-888

50 & 60

Pipeeweld 6010
Pip
6010,, Ci
Cittoflex

Esab MW1

Dual Shield 7100 Ul


Ulttra

A852-88a

Ferroweld W

DS 8100W

A871-87

Ferroweld W

DS 8100W

A873-87a

1, 2, 3, 4

OK 76.28

OK Tigrod 13
13..17

OK Tubrod 15
15..22

165

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