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1.
INTRODUCTION
2.
ULTRASONIC WIRE BONDING
USING COMPLEX AND HIGHERFREQUENCY VIBRATION WELDING TIPS
Ultrasonic wire bonding using 60 kHz, 90 kHz and 120
kHz complex vibration welding tips which vibrate in
linear to elliptical or circular and higher-frequency 190
kHz linear vibration welding tip are studied for
improving welding characteristics of wire bonding
system for various electronic devices. Aluminum wire
specimens of 0.1 mm diameter are welded successfully
using these welding equipments. The required vibration
velocity of these complex vibration systems are about
120 kHz vibration Comp!ex transverse 120 kHz vibration
system ( A )
vibration rod
system ( B )
( 1.2mm9)
( 8.0 mm @ )
( 8.0 mm @ )
Welding
specimen
- 405
60
5
0,
C
22
40
c
U)
20
-I
U '
1
Welding specimen
406
OArBrokenatwirepartlI
0.4
0.8
Vibration velocity ( m/s )
1.2
Weld conditions
of
aluminum
wire
0)
specimens
Relationship between weld strength and deformation
of wire specimens welded by 60 kHz and 190 kHz
welding tips of linear vibration locus is shown in Fig.6.
Deformations of wire specimens joined by 60 kHz and
190 kHz with enough weld strength near to the wire
specimen welding tips are about same, and also same as
60
40
'D
20
80
c
0,
??
150
200
Indentation width ( pm )
250
5
0)
100
60
40
c
v)
'D
20
20
40
60
80
Welding time ( ms )
100
Weldment width
120 %
Short
weld condition
2 40
??
c
U)
I!
20
0
Welding time ( ms )
Weldment width
210 0%
Excessive
weld condition
3.
60
Weldment width
150 Oh
Good
weld condition
ONE-DIMENSIONAL COMPLEX
VIBRATION WELDING SYSTEM
Fig.10
26.90
20
lu =26738.51Hi!
IYlmax 0.038 ( s)
L
--
0.01
v)
10
In=26909.30Hi!
al
Transverse vibration
ho = 2691 5.52Hi!
4.01
0.02
IU 26745.78Hi!
I
IYlmax =0.0034(s)
= 1493
408
,.
U '
'
Welding time
( s)
Relationship between welding time and weld strength
using welding tip of linear and circular loci.
Specimens : 0.5 mm thick pure aluminum plates.
4.
4.2
4.2.1
Welding conditions of aluminum, copper
and steel plate specimens
The relationship between vibration amplitude, input
power and weld strength of 6-mm-thick aluminum,
copper and steel plate specimens is shown in Fig.13. The
maximum weld strength obtained is almost equal to
aluminum specimen strength at a vibration amplitude of
30 r
-E
9-300
VI
Specimen elongationI
2 2 0 3
a,
.-
position
f 200
VI
K
a,
-E,
mC
.II
c 10m
0
C
-0
100
. %
0
-
u s
c
o L
- 20
60
80
100
120
- 80
$ 4 0 t (1y lAlurninum date
x
U)
a,
Lower
welding tip
,
I
- 409
4.2.2
B
-
~Welding
\surface
Weldlng
Bum\surface
--
REFERENCES
Ultrasonic wire bondi'ng
Alumlnum
( 1 ) Aluminum
plates
Alumlnum Copper
( 2 ) Aluminum and
copper plates
Alumhum
Steel
( 3 ) Aluminum and
steel plates
5.
CONCLUSION
410