210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

CONTENTS

CLAUSE NO.

DESCRIPTION

1.0

PURPOSE

2.0

SIZING CRITERIA

3.0

LEGEND

4.0

FORMULAE USED

5.0

EQUIPMENT DATA

6.0

SIZING CALCULATION

7.0

FINAL SIZING OF DG SET

ATTACHMENT
ANNEXURE - 1

STATION AUXILIARY BASE LOAD DURING SAFE

SHUT - DOWN & STANDSTILL CONDITIONS

ANNEXURE - 2

SINGLE LINE DIAGRAM - EMERGENCY DG SET

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

1.0 PURPOSE
The purpose of this calculation is to determine the sizing of Emergency Diesel Generator Set
for catering the loads during safe shut-down & standstill conditions of the power plant.
2.0 SIZING CRITERIA
The sizing of Emergency DG Set will be such that it should cater the maximum of load requirement of
the following two cases during safe shut-down & standstill conditions :
Case -1 (Load Criteria) - The sum of the following loads :
a) Station Base Input Loads as per enclosed Annexure - 1, except Fire Water Pump Motor (largest motor)
b) Running Load of Fire Water Pump Motor (largest motor)
Case - 2 (Voltage Drop Criteria) - The sum of the following loads :
a) Station Base Input Loads as per enclosed Annexure - 1, except Fire Water Pump Motor (largest motor)
b) Starting Load of Fire Water Pump Motor (largest motor)
3.0 LEGEND
Refer Electrical Single Line Diagram given in enclosed Annexure - 2
Eg

= EMF generated in DG Set

VLV

= Voltage at Bus of 480V Emergency Switchgear

VMS

= Voltage at terminal of largest motor during starting

Ig

= Current through DG Set

Ib

= Current through Station Base Loads

Xdg'

= Transient Reactance of DG Set

Rg

= Resistance of DG Set

Zg

= Impedance of DG Set

ZC1

= Impedance of Cables between DG Set and 480V Emergency Switchgear

ZC2

= Impedance of Cables between 480V Emergency Switchgear and largest motor

ZLV

= Impedance of Station Base LV Loads

ZMS

= Impedance of largest motor during starting condition

ZEL

= (ZC2+ ZMS ) II ZLV

272626914.xls - Calculation

Page 2 of 10

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

4.0 FORMULAE USED

a)

Base
= Base kV2 / Base MVA
Impedance
(in ohms)

b)

Per Unit
= Impedance in ohms / Base Impedance in Ohms
Impedance
(in p.u.)

c)

Zp.u.-new

d)

Load
= Base MVA / Load MVA x (Load Voltage / Base Voltage)2
Impedance
(in p.u.)

e)

Load
= Base MVA / Load MVA x (Load Voltage / Base Voltage)2 x Cos ,
Resistance
where Cos = load power factor
(in p.u.)

f)

Load
= Base MVA / Load MVA x (Load Voltage / Base Voltage)2 x Sin
Reactance
(in p.u.)

= Zp.u.-old x MVAbase-new / MVAbase-old x (kVbase-old / kVbase-new ) 2

5.0 EQUIPMENT DATA

a)

DG Set

Rating
Voltage
Xdg'

=
=
=
=
=
=

1250
0.48
14.00
0.14
23.00
0.0061

Fire Water Pump Motor kW Rating

(largest motor)
Voltage Rating
Running p. f.
Efficiency
Full Load Current
Starting / Full Load Current
Starting Input kVA
Starting p. f.
Starting Input kW
Starting Input
kVAR

=
=
=
=
=
=
=
=
=

150.00
0.46
0.85
0.930
238.16
6.0
1138.52
0.25
284.630

c)

Cable C1

Size
No. of run
Length
Resistance per run
Reactance per run
Total Resistance
Total Reactance

= 1C-500 mm2, XLPE

=
4
=
110.00 Meters
=
0.0543 Ohms / kM
=
0.0948 Ohms / kM
=
0.0015 Ohms
=
0.0026 Ohms

d)

Cable C2

Size
No. of run
Length
Resistance per run
Reactance per run
Total Resistance
Total Reactance

= 3C-240 mm2, XLPE

=
2
=
275.00 Meters
=
0.0998 Ohms / kM
=
0.0943 Ohms / kM
=
0.0137 Ohms
=
0.0130 Ohms

Xdg' / Rg
Rg
b)

272626914.xls - Calculation

kVA (assumed)
kV
% on its own base (assumed)
p.u. on its own base
(as per IEEE)
p.u. on its own base
kW
kV

Amps
5 times with IEC tolerance (+20%)
kVA
kW

1102.367 kVAR

Page 3 of 10

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

6.0 SIZING CALCULATION

6.1 Calculation for Impedances
Let,

a)

b)

Base kVA

1250 kVA

Base kV

0.48 kV

Base Impedance

0.1843 Ohms

Station Auxiliary LV Input Base Loads except largest

motor (Refer Annexure - 1)
Rated Voltage
Loads in kW
Loads in kVAR

=
=
=

460 V
644.822 kW at 460V
437.632 kVAR at 460V

Loads in kVA
Power factor

=
=

779.306 kVA at 460V

0.8274

During pre-start condition of largest motor, the terminal

voltage at all loads assumed in terms of rated voltage
Real part of impedance of these loads
Imaginary part of impedance of these loads
ZLV, during pre-start condition of largest motor,
impedance in p. u.

During starting condition of largest motor, the terminal

voltage at all loads assumed in terms of rated voltage
Real part of impedance of these loads
Imaginary part of impedance of these loads
ZLV, during starting condition of largest motor, impedance
in p. u.

0.9655 p. u.
0.6553 p. u.
0.965488603508128+0.65526417696221j

=
0.0061 p. u.
=
0.1400 p. u.
= 0.00608695652173913+0.14j

0.2521 p. u.
=
=
0.9763 p. u.
= 0.252082429108796+0.97631104980988j

Cable C1
Real part of impedance
Imaginary part of impedance
ZC1

e)

=
=

0.89 > 0.75 as per specification

Fire Water Pump Motor

Real part of impedance during starting condition
Imaginary part of impedance during starting condition
ZMS

d)

=
1.1001 p. u.
=
0.7466 p. u.
= 1.10005487270052+0.746592500578708j

DG Set
Rg
Xdg'
Zg

c)

0.95 > 0.90 as per specification

=
0.0081 p. u.
=
0.0141 p. u.
= 0.00810139973958333+0.0141438802083333j

Cable C2
Real part of impedance
Imaginary part of impedance
ZC2

272626914.xls - Calculation

=
0.0744 p. u.
=
0.0703 p. u.
= 0.0744493272569444+0.0703464084201389j

Page 4 of 10

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

6.2 Calculation for Sizing of DG Set for Case - 1

a)

Calculation for Sizing of Generator

1)

Station Input Base kW Loads

2)

3)

b)

Station auxiliary LV input base loads except largest motor =

(Refer Annexure - 1)
Running load of largest motor
=

644.822 kW

Total of above items

789.984 kW

With 15% margin

118.498 kW

Total kW requirement

908.481 kW

145.161 kW

Station Input Base kVAR Loads

Station auxiliary LV input base loads except largest motor =
(Refer Annexure - 1)
Running load of largest motor
=

437.632 kVAR

Total of above items

527.595 kVAR

With 15% margin

79.139 kVAR

Total kVAR requirement

606.735 kVAR

89.963 kVAR

Required Rating of Generator

kVA rating
Voltage
Power factor

=
=
=

1250 kVA
0.48 kV
0.80

kW rating of Generator

=
>

kVAR rating of Generator

=
>

750.000 kVAR
606.735 kVAR

Total requirement for station input

base kW loads including largest motor

908.481 kW

Considering efficiency of Generator

0.95

Required rating of Engine

956.296 kW

1000.000 kW
908.481 kW

Calculation for Sizing of Diesel Engine

272626914.xls - Calculation

Page 5 of 10

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

6.3 Calculation for Sizing of DG Set for Case - 2

a)

Calculation for Sizing of Generator

1)

Motor Pre - start Condition

Refer Equivalent Circuit - 1 of enclosed Annexure - 2

2)

Let at this condition the voltage at Bus VL V

=
=

ZLV in p. u.

= 1.10005487270052+0.746592500578708j

Ib = Ig = VLV / ZLV in p. u.

= 0.622371570056748-0.422395244372744j

(Zg + ZC1) in p. u.

= 0.0141883562613225+0.154143880208333j

Ig*(Zg + ZC1) in p. u.

= 0.0739400715120456+0.0899416745296507j

Eg = VLV + Ig*(Zg + ZC1) in p. u.

= 1.07394007151205+0.0899416745296507j
= 1.07769976 (within 10% range of AVR control)

0.48 kV with angle Zero

1 p. u.

Motor Starting Condition

Refer Equivalent Circuit - 2 of enclosed Annexure - 2
Eg in p. u.

= 1.07394007151205+0.0899416745296507j

(Zg + ZC1) in p. u.

= 0.0141883562613225+0.154143880208333j

ZLV in p. u.

= 0.965488603508128+0.65526417696221j

ZMS in p. u.

= 0.252082429108796+0.97631104980988j

(ZC2+ ZMS) in p. u.

= 0.32653175636574+1.04665745823002j

(ZC2 + ZMS)*ZLV in p. u.

= -0.370574448473838+1.22450041028489j

(ZC2 + ZMS + ZLV) in p. u.

= 1.29202035987387+1.70192163519223j

ZEL = (ZC2 + ZMS)*ZLV / (ZC2+ ZMS + ZLV) in p. u.

= 0.351569291653108+0.48463402435267j

(Zg + ZC1+ ZEL) in p. u.

= 0.36575764791443+0.638777904561003j

Ig = Eg / (Zg + ZC1+ ZEL) in p. u.

= 0.83101026610059-1.20541381549433j

Ig*(Zg + ZC1) in p. u.

= 0.197597832489279+0.110992306253151j

VLV = Eg - Ig*(Zg + ZC1) in p. u.

= 0.876342239022771-0.0210506317235003j
= 0.87659503 p. u.
420.7656 V
=
91.47 of rated voltage, which is as per assumption
and acceptable
>
75 % as per specification

272626914.xls - Calculation

Page 6 of 10

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

3)

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

ZMS / (ZC2 + ZMS) in p. u.

= 0.918528030130026+0.0457132765495565j

VMS = VLV*ZMS / (ZC2 + ZMS) in p. u.

= 0.805907203878842+0.0207248798345261j
= 0.80617364 p. u.
=
386.9633 V
=
84.12 % of rated voltage, which is acceptable
>
80 % as per specification

Required Rating of Generator

It is observed from the above calculation, the voltages available at LV load bus and largest motor during pre-start and
starting conditions of this motor are within acceptable ranges.
Required rating of Generator
kVA rating =
Voltage =
Power factor

4)

1250 kVA
0.48 kV
0.80

Calculation for Sizing of Diesel Engine

Station Auxiliary LV input base loads except largest motor =

644.822 kW

(Refer Annexure - 1)
With 15% margin

Starting load of largest motor

284.630 kW

Total of above items

1026.176 kW

Considering efficiency of Generator

0.95

Maximum short time kW demand on Engine

1080.185 kW

Considering overloading capacity of Engine

1.1

Required rating of Engine

981.986 kW

96.723

7.0 FINAL SIZING OF DG SET

7.1 Selection of Generator Rating
kVA rating of Generator will be the maximum of the calculated kVA ratings for the above Cases 1 and 2
Therefore, calculated maximum
kVA rating of Generator

1250 kVA

7.2 Selection of Engine Rating

kW rating of Engine will be the maximum of the calculated kW ratings for the above Cases 1 and 2
Therefore, calculated maximum
kW rating of Engine

272626914.xls - Calculation

981.986 kW

Page 7 of 10

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

7.3 Selection of DG Set Rating (Minimum)

Selected rating of Engine

1000 kW

Selected rating of Generator

kVA rating =
Voltage =
Power factor =
Xdg' =
AVR Range =

1250 kVA
0.48 kV
0.80
14.00 % on its own base
(without any positive tolerance)
10 %

7.4 Special Requirement for Fire Water Pump Motor

Starting / Full Load Current at rated voltage

272626914.xls - Calculation

5 times with IEC tolerance ( 20%)

Page 8 of 10

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

ANNEXURE - 1

STATION AUXILIARY BASE LOAD DURING SAFE SHUT - DOWN & STANDSTILL CONDITIONS

Sl.
No.

Load
Description

1
2
3
4

Turning Gear for Turbine

Turbine Lube Oil Pump
Emergency CCW Pump
Auxiliary Cooling Water Pump
Stand-by Motor for Rotor Drive
Unit (GAH)
Scanner Cooling Air Fan
Jocky Pump
Lube Oil Pump for Gas Air
Preheater (GAH)
Sector Plate Drive Unit for GAH
Elevators
Plant DC / UPS System
138kV Switchyard
AC Emergency Lighting Load
Ventilation fan for Battery Room
Fuel Oil Pump for Emergency DG

5
6
7
8
9
10
11
12
13
14
15

Rating
kW

p. f.

11.00
65.00
45.00
75.00

0.84
0.81
0.85
0.81

Efficiency
0.907
0.925
0.915
0.926

5.50 0.86

No. of
Running
Unit

Input Load
Requirement
kW

Remarks

kVAR

2
2
2
2

24.256
140.541
98.361
161.987

15.668
101.750
60.958
117.277

0.898

12.249

7.268

15.00 0.86
22.00 0.84

0.886
0.910

2
1

33.860
24.176

20.091
15.616

0.75 0.80

1.382

0.25
7.00
100.00
20.00
60.00
2.20
0.40

0.814

1.843

0.80
0.86
0.75
0.80
0.95
0.82
0.82

0.858
0.886
0.900
0.873
0.873

6
2
1
1
1
2
1

1.748
15.801
100.000
20.000
66.667
5.040
0.458

1.311
9.376
88.192 Input rating
15.000 Input rating
21.912
3.518
0.320

16

Main Cooling Water PumpDischarge Valve

3.00 0.82

0.870

6.897

4.814

17

Other Valve

0.75 0.82

0.870

2.586

1.805

716.469

486.258

Total
Considering overall load factor

0.90

Total Input LV Load Requirement except Fire Water Pump

Motor (largest motor)

644.822

437.632

Fire Water Pump

161.290

99.959

Considering overall load factor

0.90

Input LV Load Requirement for Fire Water Pump Motor (largest

motor)

145.161

150.00 0.85

0.930

89.963

NOTE :
1)
2)
a)
b)

For the list of loads during safe shut-down & standstill conditions of the power plant, refer Doc. No. 13002 - A0G301 - Sizing
Critera of Emergency Diesel Generator.
The following loads have been envisaged to be fed Plant DC / UPS System :
Plant DC load including DCS load at 125V DC
Plant UPS System consisting of loads of the following items at 120V, 1 Ph, AC :
- DCS Load
- Turbine Control system
- Communication Systems, consisting of Telephone System, Paging System
with Radio Paging and Voice Recordind System
- Server / PC Network in Administration Building
- Fire Alarm Panel
- Siren
- Emmission Monitoring System

3)

No. and rating of drives, listed above, are preliminary and indicative only. The same will be revised based on the final load list.

272626914.xls - Base_Load

Page 9 of 10

210 MWnet COAL FIRED POWER PLANT,

MINDANAO, PHILIPPINES

Calculation of Emergency DG Set

Doc. No. 13002 - Y1F001 (Rev. 2)

ANNEXURE - 2
SINGLE LINE DIAGRAM - EMERGENCY DG SET
Eg

Eg

Zg

Zg

Emergency DG Set
1250 kVA, 480V,
0.8 p.f., Xdg' = 14%
ZC1
480V
Emergency
Switchgear

Cable C1

480V
Emergency
Switchgear

VLV

ZC1
480V
Emergency
Switchgear

VLV

Cable C2

Station Auxiliary LV
Input Base Loads
at 460V (Lump Loads
except largest motor)

Fire Water Pump

Motor
150kW, 460V
(Largest Motor)

ZLV

ZC2

VMS

ZMS

SINGLE LINE DIAGRAM

272626914.xls - SLD

EQUIVALENT CIRCUIT - 1
MOTOR PRE - START CONDITION

ZEL = ( ZC2 + ZMS ) II ZLV

ZLV

EQUIVALENT CIRCUIT - 2
MOTOR START CONDITION

Page 10 of 10