Вы находитесь на странице: 1из 27

INDEX

Letter of submission
Acknowledgement
Description of our journey
Factory overview
Organizational organogram
Group vanguard deal with
Introduction & achievement
Departments description

Letter of submission
17, June , 2014
MD. Munir hossain
Lecturer & visiting professor (factory visit) of CBIFT
CBIFT, Chittagong
Subject: Application for the report submission.
Dear Sir,
I the student of apparel manufacturing & technology (AMT) of CBIFT
very much happy to say that we get you as our lecturer & visiting
professor for factory visit. You are so much helpful & very friendly for
teach us how a factory works. I am also very happy to say that to give
me a chance for visiting factory and make an complete assignment on it.
As therefore nothing more say to you.
At last take my salam and thank you for your time & consideration.

Sincerely
Saddam Hossain
Student of CBIFT

ACKNOWLEDGEMENT
I WOULD LIKE TO EXPRESS THE DEEPEST APPRECIATION TO MY
ALMIGHITY ALLAH & MY PARENTS WHO HAS SHOWN THE
ATTITUDE & THE SUBSTANCE OF A GENIUS: WHO CONTINUALLY
ENCOURAGED FOR THE APPAREL SECTOR AND AN EXCITEMENT
IN REGARD TO FACTORY VISIT.WITHOUT THEIR SUPERVISION
AND CONSTANT HELP THIS DISSERTATION WOULD NOT HAVE
BEEN POSSIBLE.
I WOULD LIKE TO THANK MY COMMITTEE MEMBERS WHOSE
WAS FARHAD KARIM (C.I), MD ABUL HOSSAIN (MANAGER),
SATHI

AKTER

(H.R.)

AND

RESPECTIBE

OWNER

MR.MAJOR

AHSANUL HAQ.
IN ADDITION,A THANKS TO AMT LECTURER,

MD.

MUNIR HOSSAIN, WHO INTRODUCED ME TO LINGUISTICS, AND


WHOSE PASSION FOR THE UNDERLYING STRUCTURE HAD
LASTING

EFFECT.

THANK

INCLUDE

COPYRIGHTED

THE

PICTURES

CBIFT
AS

DISSERTATION.

:::Thank You::::

FOR
A

CONSENT

PART

OF

TO
MY

Organizational Organogram

Chairman

MD

Design director

Marketing
/merchandising
director

Production director

Operator director

Financial director

Chief
Sales
Personal Maintenance Distributor Quality Production Purchase Industrial
engineer manager manager
manager
manager manager manager manager engineer
manager

Cutting manager

Sewing manager

Finishing manager

Section/ supervisor Incharge

Section/ supervisor Incharge

Section/ supervisor Incharge

Factory overview
Factory name:
Factory group: M. N group
Factory type: woven factory
Number of workers:
In 3rd floor = 383
In 6th floor = 400
Total number of worker = 400+383= 783
Contact Introduction:
Contact person name: farhad karim
Compliance Incharge
Persons email: fkarimctg85@yahoo.com
Persons mobile no: 01817707242

Company address:
516/590 corneljones road
North kattli, Chittagong

Tel phone no. (office): 88-031720151


88-031-716395
88-031-720683
Tel phone no. (factory): 2770921
Fax: 88-031-714352

Introduction to M.N GROUP :Starting new horizon in business


M.N GROUP established in 1984, which means infinite or unlimited in Bengali, embraces the spirit of
global trade. The company is dedicated to excellence in merchandising, product development,
production & logistics. We have earned a reputation throughout the global apparel industry.
As one of the foremost factories in BANGLADESH for our commitment to quality, timely delivery and
total value. Through our extensive sourcing network, we have ability to effectively procure the best
materials. Our customers rely on as to deliver the best quality products and superb service, which
enables them to successfully compete in the emerging market place.
We are really anxious for the changes taking place in the global Garments Industries. The Garments
Industry is entering an era of global trade, free of tariff and quota buries. In 2005 the general
agreement for tariffs and trade (GATT) agreements takes the effect and we, M.N GROUP believes this
treaty will benefit consumers, providing them with increased choices, better prices and improve quality
the industry has matured and diversification has occurred. truly, it is global with raw materials produced
in one region, weaving and finishing in another and sewing in yet another. There is a tremendous
opportunity for those who recognize the importance of alliances and understand that they are and
essential element of business. Success in this global market is dependent on several factors :

Supply chain alliance


Procurement of quality product
Production at competitive price and
Ability to meet deadlines.

In todays world the key to success of any buyer to identify the country to source the right product at
right prices. This is where the company is step in to cater the buyer needs regarding communication,
quality and most of all timely delivery.
M.N GROUP is a production based origination with basic objectives of providing marketing related
services to own garments manufactures.
This group was started in 1984 named M.N GROUP. But now, M.N GROUP has many other LTD. SEEMA
GARMENTS LTD. M.N BROTHERS LTD. M.N 2007 AT NORTH KARTTALI, CHITTAGONG. Now this company
bring order from the buyer of TEMA, TURKEY.
The company maintains a constantly high standard of business conduct, ethics and social responsibility.
the company is committed growth and improvement of all aspects of its operation and wiling to be
leader in the industry.

Journey experience
OUR REPORTING TIME WAS AT 9:00 AM.
WE

STARTED

AT

9:30

AM.

THEN WE

REACHED THERE AT 10:00 AM. THEN WE


ENTERED

THE

FACTORY

AND

WE

WERE

DIRECTED THE WHOLE FACTORY BY FACTORY


MANAGER

MD.

ABDUL

HOSSAIN

AND

COMPLIANCE INCHARGE FORHAD KARIM AND


ALSO THE REPECTIVE OWNER MR AWSHANUL
HOQUE.

FINALLY, WE WERE SURVED BY THEM


WITH FOOD AND DRINKS. WE HAD QUITE A
GOOD EXPERIENCE IN THE FACTORY.

Process sequence of garments manufacturing


Stepwise garments manufacturing sequence on industrial basis is given
below:
Design/sketch
Pattern design
Sample making
Production pattern
Grading pattern
Grading
Marker making
Spreading
Cutting
Sorting /bondling
Sewing/bondling
Sewing/assembling
Internal inspection
Pressing/finishing
Final inspection
Packing
Dispatch

Order confirmation
Pattern make
Its sample make and sent
Simple fabric and accessories
order
Counter sample make & sent
Tag sample receive
Fabric & accessories in house
Preproduction/ p.p. meting
Trail cutting
Line setup
Cutting
Sewing/ bulk production start
In line inspection
Production sample sent
finishing
ironing
packing
carton
Final inspection
Shipment sample

Spreading , form, layout and cutting:


After fabric has been relaxed, it is transferred to the cutting area of
garment manufacturing facility. The fabric is first cut into manually
system in preparation for the cutting process. Fabric is spread to:
Allow operator to identity fabric defects
Control the tension and slack of the fabric during cutting
Ensure each ply is accurately aligned on the top of the others.
The number of plies in each spread is dependent equipment and size of
the garment order.
Next, garments forms-or patterns are laid out on the top of the spread
by manually cutting system. Lastly, the fabric is cut to the shape of the
garments forms using manually operated cutting equipment.
*Sewing:
Garments are sewn in a assembly line, with the garment becoming more
complete as it progresses down the sewing line. Sewing machine
operators receive a bundle of cut fabric and repeatedly sew the same
portion to the next operator. For example, the first operator may sew the
collar to the body of the garment and the next operator may sew a sleeve
to the body. Quality assurance is performed at the end of the sewing line
to ensure that the garment has been properly assembled and that no
manufacturing defect exist. When needed, the garment will be reworked
or mended at designate sewing stations. This labor-intensive process
progressively transforms pieces of fabric into designer garments.

*Spot cleaning and laundry:


In addition to identifying manufacturing defects, employees tasked with
performing quality assurance are also looking for cosmetic flaws stains
or other spot on the garment that may have occurred during the cutting
and sewing processes. Spots are often marked with a sticker and taken to
a spot cleaning area where the garment is cleaned using steam, hot water
or chemical sating removes.
Some customer request that a garment be fully laundered after it is sewn
and assembled; therefore, garment factories often have an on-site
laundry or have sub-contract agreements with off-site laundry
operations.
*Ironing:
After a garment is fully sewn and assembled, it is transferred to the
ironing section of the facility for final pressing. Each ironing station
consists of an iron and an ironing platform. The irons are similar looking
to residential models, but have steam supplied by an on-site boiler.
Workers control the steam with food pedals and the steam is delivered
via overhead hoses directly to the iron.

Packaging & shipping:


In visited industry we have seen that the last steps of making a product
retail-ready, garments are folded, tagged, sized and packaged according
to customer specifications. Also garments placed in protective plastic
material stays clean and pressed during shipping. Lastly, garments are
placed in cardboard boxes and shipped to client distribution centers to
eventually be sold in retail stores.

Preparation:

Creation of pattern
Development of the cutting plans
Making of prototypes
Development of test-series

Apparel/ garments merchandising needs a wide range of knowledge &


skills. In this section, we have discuss production department working
process and development process. These are..

Production planning & controlling


Production planning & controlling process
Classification of production system
Common dyeing faults & their remedies
Company year calendar
Comparison of different production system
Cutting department work flow
Difference between dyes & pigments
Production system
Fabric cutting
Fault of apparel
Finishing of apparel
Pattern development

Production department (flow of garments):


Flow chart of production department of garments:-

Fabric
Cutting
Sewing
Maintains
Finishing
Store

Fabric:
A textile or cloth is a flexible material consisting of a network of natural
or artificial fibers often referred to as thread by spinning raw fibres of
wool, flax, cotton or other materials by weaving , knitting, crocheting,
knitting, or pressing fibres together (felt).
The words fabric and cloth are used in textile assembly trades (susch as
tailoring) and dress marking) as synonyms for textile.
However, there are subtle differences in these terms in specialized
usages. Textile refers fabric refers to any material made through
weaving , knitting, spreading, crocheting or bonding that may be used in
production of further goods.
Cutting :
Make cutting schedule
Make cutting layout and estimates fabric requirements before
cutting starts;
Check actual yield again JO yield, and advise merchant it there
is over or under consumption
Co-ordinate with QA and merchandising group to ensure
current fabric usages;
Setup cutting standards;
Set up daily production target
Supervise bundling, fusing dept.
Monitor issuance of cut goods
Liquidate fabric offer finish cutting of each style.

Requirement:
1. Candidate must possess at last college degree or equivalent
2. At last 5 years working experience in the related field is
required for this position.
3. Computer literate and knowledgeable in Microsoft office
application.
4. Good is oral and writes communication.
5. Can work independently and results oriented.
6. Must be able to keep confidential information, trustworthy and
honest.
Sewing department:
There are few stiches you need to be familiar with in order to
proceed. These are given below.
1) Running stitch:- the most basic sewing stitch. The needle is
passed alternately up and down through the fabric. Take up only
a few threads with each stitch; taking longer stitches will let you
finish more quickly but at the expense of a weaker repair.
2) Back stitch:- A variation on the running stitch. Pull the needle up
through the garment, and take a stitch over six threads on the
stitching line. Bring the needle back up through the garment.
With the entry point three threads BACK from where it went in
on the top. Again stitch over six threads and go back three the
stitches should butt up end to end, which is why this stitch when
well executed look like machine stitching.
3) Blind stitch;- this stitch is worked along a fold of fabric. Start by
pulling the needle through the edge of the folded fabric.so that the
knot is inside the fold. Pick up one or two threads (no more) of
the garment, then ran the needle back inside the fold.

4) Ziggag stitch:- this stitch is used to fasten down a raw edge and
prevent it from raveling. Working from right to left, take a stitch
through a thread or two of the garment. Move diagonally to the
left across the raw edge of the fabric approximately 1/8 inch, take
a second small stitch, then move diagonally to the right back
across the raw edge and take another small stitch.
5) Whip stitch;- this stitch is used to take down the edge of a fold of
fabric. Start by pulling the needle trough the edge of the folded
fabric so that the knot is inside the fold.
6) Sewing a knot:- take a tiny stitch through the surface of the
fabric bout 1/8 of an inch away from your last stitch. pull the
needle and thread through, leaving a small loop. Turn the needle
around and pass it through the loop, pulling snugly. Clip the
thread.
Finishing:
Finishing is a vital part of a apparel without finishing buyer will
not accepted the garments. so, before going cartooning proper
finishing have to done. In finishing section there are some steps is
used for proper finishing of the apparel.
*thread trimming:- After making a apparel it may be arisen
some extra thread in a apparel in finishing section these extra
thread are remove from a apparel.
*thread sucking:- In these process apparel fault is removed by the
help of air. Thread sucking machine is removed the fault from a
apparel quickly.
*vacuum table for ironing:- in finishing sector, ironing is a most
important part. Without ironing finishing is not complete. In finishing
section ironing is done by the help of vacuum table.

*production record:- how many products are finishing. Keeps all


those records in this section.

Machinery of finishing section:

Electrical steam boiler machine


Dryer machine
Wasting machine
Steam press machine
Thread sucking machine
Bottom attach machine
Stain remover machine
Supporter machine
Boiler machine

Finishing department:

Inspection report
Finishing report
Packing list
Tag pins & broken needle record
Shipment document follow-up reports sends to
the planning & commercial department
Order quantity sheet
Metal detector report
Finishing check report- soft, alter, rejection,
basket, defect.

Final inspection:
Final inspection a common and mandatory phenomenon to arrange a
final inspection of your goods prior to shipment. Here this inspection
has been conducted as pre your advice by any third party or by own
inspection team. Here, final inspection follows the AQL system which is
the most common international method for final inspection.
Pre-production processes in Garment manufacturing:The processes that are done prior to start of bulk garment production
are known as pre-production process. From sample development,
approvals, research and development work for orders, testing raw
material to pre-production meeting are pre-production process. Preproduction processes are very important for the efficient production. A
typical garment export hours generally has following pre-production
processes.
Meeting with buyers:
In this stage designer of a manufacturing hours shows their creations,
latest designs to buyers. On the other hand if buyer already had fixed
design of a style and need few changes on it related to fit, fabrics or
trims they discuss those thing with the merchandiser of the
manufacturing unit.
Development of initial samples for the buyer:In this stage, after receiving buyers concept or instructions or the new
style, samples are made with available fabrics and items.

Development of fabric sample, bit loom, print and embroidery artwork:Fabric is developed as per the buyer requirement. Fabric development
means sourcing of customer specific fabric with matching properties,
dyed & finished for solid color. For the solid color lap dip approval is
very important process. Until lap dip sample is approved merchants resubmit lap dips. In case of yarn dyed fabrics merchants develop fabric
sample with specified design, stripes or checks. These fabric samples
called as BIT LOOM. Other approvals such as embroidery artwork
approval & color approval are done. It may be done later stage at time
of pre-production.
Costing of garments:Merchants prepare cost sheet with details cost break up such as raw
materials cost, manufacturing costs, overheads and margin. Costing is
very a critical stage. Because whether a company will get order or not
depends on their costing. If the garment cost is very high then
manufacturer may lose the order & on the other hand if factory keep
their cost low, they will not earn profit from the order.
Pattern making, correction of pattern, pattern grading:Pattern master prepares first tit pattern, then re-develop pattern
adding buyer comments and rectification on fit sample. After fit
approval pattern master grade pattern for size set sample only for
specified sizes.
Fit sample size set sample making and approval from buyer:-Each
sample has certain purpose; samples are made in sampling department
and send to buyer for approval.

Correction of fit samples according to buyer comments:It sample is not approved or further work is recommended by buyer.
Correction is done and re-submitted to buyer.
Approval of fabric swatches, print color, bead works embroidery
works:-

Production planning, material planning and line planning:To start production on time and ship the order on time and for material
sourcing, planning is mist. For shipment line planning is also needed.
Placing order for fabrics, trims, accessories and placing material:Sourcing of raw material.
Testing of fabric and other raw materials:Physical properties are being tested for bulk fabric. this can be done in
in-house testing labs.
Study of approved sample:For operation break down, work content, critical operation and line
setting. Also finding best ways for producing the garment most
efficiently in the production stage.

Pre- production meeting:Once pre-production (P.P) sample is approved and most of the trims
are sourced, merchant or production planning department conduct
pre-production meeting with production team, quality team and
sourcing team.
Store:Supplies needed for a fabric are stored here and more availabilities
are: Accessories rack
Compliance issue
Maintenance/fabric store availabilities of button, yarn, all
accessories mentioned in invoice
Needle for sewing machine

Requirement department:Sample:Remains generally with merchandise floor, as he has to get all the
updates and sample room is best to be attached with production floor.
production depends on sample
Technical sheet given by buyer includes construction details
and garments detail and measurements.

Pattern:- it is an extra floor.


Pattern is prepared manually CAD room
How many fabrics are needed for a pattern
Marker is done through CAD manually
Pattern and design is made here
1st work is to prepare technical sheet
Buyer to consumption
PO sheet for shipment
PDF file is sent to the buyer with fit sample, dummy fittings
and sketch pattern
P.P meeting Is held
FM feed
When P.P is confirmed production is ready merchandising and
marketing
Conference room
On the basis of this production confirmed
Awards as quality achievement award
Import supplier of the year.
Quality control: Here the quality is ensured by the QC department

Accounts: Here all the record of transaction are available.

HR. Department: Basically dismiss and resign of the worker is confirmed


All the facilities are provided or not is confirmed.
All group details personal files of workers.
GOVT. circular implementation
Confirming new interviews.

Audit:
Confirming whether there costing matches with the expense.
All rules are maintained
Fire service, workers apron, mask etc. are confirmed.
Audit report has to be passed.
Third party is event enable for auditing.
Packaging factory: Mainly cartooning is done here
Two types of paper is used in cartooning
@ Lennon paper
@ medium paper
Measurement wish them passed like 4ply, 5ply, 7ply
Pressure
machine,
rotary/greasing,
machine
spluttering/punching machine is used in this factory
Then serene print is done
Process
is
broker
>>cutting>>
printing>>rotary>>punching.

pressing>>

Child care room: There is an extra facilities for the garments workers who cant
keep their child at home and can keep in this room.
Purchase and procurement: Department which is involved in buying needs raw materials
Such raw materials are availed maintenance
Basically machineries are maintained all needles are availed

HENCE, FINALY IT CAN BE SAID THAT WE HAD A


PRACTICAL EXPERIENCE OF THE OVERALL GARMENTS
PRODUCTION PROCESS AS WELL AS DEPARTMENT.
AND

HAD

AN

OVERALL

VIEW

OF

HOW

RMG

IS

CIRCULATION 75% OF EMPLOYMENT OPPURTUNITIES.


M.N

GROUP

LTD.

IS

QUITE

WELL

ARRANGED

FACTORY BUT NOT BEST FACTORY BECAUSE THEY


CAN NOT FULL-FILL ALL THE REQUIRMENTS AND
LACK

OF

SOME

MODERN

MANUFECTURING

PROCESSES. THERE WE DIRECTED AND SERVED GOOD


BY THEM AS WELL

THANK YOU

Operation of garments manufacturing are given below in details


SL no operation
1.
design

Method
Manual/compute
rized

2.

Manual

7
8

Job
It is given by buyers to
manufactures containing
sketches including
measurements of particular
styles.
Basic
Basic block is an individual
block
components of garments without
any style of design (without
allowance , style , design)
Working
When a pattern is made for
pattern
particular style with net
dimension regarding the basic
block along with allowance then
it is called working pattern
Sample
To make a sample, this will be
garments
approved by buyer. After
making a sample, it is sent to
buyer for approval to rectify the
faults
Approved After rectify the faults, sample is
sample
again sent to buyers. If it is ok ,
then it is called approved
sample.
Costing
Fabric costing
Making charged
Trimmings
Profit
Production Making allowance with net
pattern
dimension for bulk production.
Grading
If the buyer requires different
sizes, so should be grade as S,
M, L, XL, XXL.

Manual

Manual

Manual

Manual

Manual
Manual

Marker
making

10

Fabric
spreading
Cutting

11

marker is a thin paper which


contains all the components for
different sizes for a particular style
of garments.
To spread the fabrics on table
properly for cutting.

Manual

To cut fabric according to


marker dimension.
Sort out the fabric according to
size and for each size make in
individual bundles.
To assemble a full garments
After sewing we will get a
complete garment which is
treated with steam ironing &
also several finishing processes
are done for example extra loose
thread cutting.
Should be approved as initial
sample.
Treated by polyethylene bag.

Manual

Manual

12

Sorting &
bundling

13
14

Sewing
Ironing &
Finishing

15

Inspection

16

Packing

17

Cartooning After packing , it should be


placed In cartooning for export

Manual

18

dispatch

Manual

Ready for export

Manual

Manual
Manual

Manual
Manual

Вам также может понравиться