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Letter of submission
Acknowledgement
Description of our journey
Factory overview
Organizational organogram
Group vanguard deal with
Introduction & achievement
Departments description
Letter of submission
17, June , 2014
MD. Munir hossain
Lecturer & visiting professor (factory visit) of CBIFT
CBIFT, Chittagong
Subject: Application for the report submission.
Dear Sir,
I the student of apparel manufacturing & technology (AMT) of CBIFT
very much happy to say that we get you as our lecturer & visiting
professor for factory visit. You are so much helpful & very friendly for
teach us how a factory works. I am also very happy to say that to give
me a chance for visiting factory and make an complete assignment on it.
As therefore nothing more say to you.
At last take my salam and thank you for your time & consideration.
Sincerely
Saddam Hossain
Student of CBIFT
ACKNOWLEDGEMENT
I WOULD LIKE TO EXPRESS THE DEEPEST APPRECIATION TO MY
ALMIGHITY ALLAH & MY PARENTS WHO HAS SHOWN THE
ATTITUDE & THE SUBSTANCE OF A GENIUS: WHO CONTINUALLY
ENCOURAGED FOR THE APPAREL SECTOR AND AN EXCITEMENT
IN REGARD TO FACTORY VISIT.WITHOUT THEIR SUPERVISION
AND CONSTANT HELP THIS DISSERTATION WOULD NOT HAVE
BEEN POSSIBLE.
I WOULD LIKE TO THANK MY COMMITTEE MEMBERS WHOSE
WAS FARHAD KARIM (C.I), MD ABUL HOSSAIN (MANAGER),
SATHI
AKTER
(H.R.)
AND
RESPECTIBE
OWNER
MR.MAJOR
AHSANUL HAQ.
IN ADDITION,A THANKS TO AMT LECTURER,
MD.
EFFECT.
THANK
INCLUDE
COPYRIGHTED
THE
PICTURES
CBIFT
AS
DISSERTATION.
:::Thank You::::
FOR
A
CONSENT
PART
OF
TO
MY
Organizational Organogram
Chairman
MD
Design director
Marketing
/merchandising
director
Production director
Operator director
Financial director
Chief
Sales
Personal Maintenance Distributor Quality Production Purchase Industrial
engineer manager manager
manager
manager manager manager manager engineer
manager
Cutting manager
Sewing manager
Finishing manager
Factory overview
Factory name:
Factory group: M. N group
Factory type: woven factory
Number of workers:
In 3rd floor = 383
In 6th floor = 400
Total number of worker = 400+383= 783
Contact Introduction:
Contact person name: farhad karim
Compliance Incharge
Persons email: fkarimctg85@yahoo.com
Persons mobile no: 01817707242
Company address:
516/590 corneljones road
North kattli, Chittagong
In todays world the key to success of any buyer to identify the country to source the right product at
right prices. This is where the company is step in to cater the buyer needs regarding communication,
quality and most of all timely delivery.
M.N GROUP is a production based origination with basic objectives of providing marketing related
services to own garments manufactures.
This group was started in 1984 named M.N GROUP. But now, M.N GROUP has many other LTD. SEEMA
GARMENTS LTD. M.N BROTHERS LTD. M.N 2007 AT NORTH KARTTALI, CHITTAGONG. Now this company
bring order from the buyer of TEMA, TURKEY.
The company maintains a constantly high standard of business conduct, ethics and social responsibility.
the company is committed growth and improvement of all aspects of its operation and wiling to be
leader in the industry.
Journey experience
OUR REPORTING TIME WAS AT 9:00 AM.
WE
STARTED
AT
9:30
AM.
THEN WE
THE
FACTORY
AND
WE
WERE
MD.
ABDUL
HOSSAIN
AND
Order confirmation
Pattern make
Its sample make and sent
Simple fabric and accessories
order
Counter sample make & sent
Tag sample receive
Fabric & accessories in house
Preproduction/ p.p. meting
Trail cutting
Line setup
Cutting
Sewing/ bulk production start
In line inspection
Production sample sent
finishing
ironing
packing
carton
Final inspection
Shipment sample
Preparation:
Creation of pattern
Development of the cutting plans
Making of prototypes
Development of test-series
Fabric
Cutting
Sewing
Maintains
Finishing
Store
Fabric:
A textile or cloth is a flexible material consisting of a network of natural
or artificial fibers often referred to as thread by spinning raw fibres of
wool, flax, cotton or other materials by weaving , knitting, crocheting,
knitting, or pressing fibres together (felt).
The words fabric and cloth are used in textile assembly trades (susch as
tailoring) and dress marking) as synonyms for textile.
However, there are subtle differences in these terms in specialized
usages. Textile refers fabric refers to any material made through
weaving , knitting, spreading, crocheting or bonding that may be used in
production of further goods.
Cutting :
Make cutting schedule
Make cutting layout and estimates fabric requirements before
cutting starts;
Check actual yield again JO yield, and advise merchant it there
is over or under consumption
Co-ordinate with QA and merchandising group to ensure
current fabric usages;
Setup cutting standards;
Set up daily production target
Supervise bundling, fusing dept.
Monitor issuance of cut goods
Liquidate fabric offer finish cutting of each style.
Requirement:
1. Candidate must possess at last college degree or equivalent
2. At last 5 years working experience in the related field is
required for this position.
3. Computer literate and knowledgeable in Microsoft office
application.
4. Good is oral and writes communication.
5. Can work independently and results oriented.
6. Must be able to keep confidential information, trustworthy and
honest.
Sewing department:
There are few stiches you need to be familiar with in order to
proceed. These are given below.
1) Running stitch:- the most basic sewing stitch. The needle is
passed alternately up and down through the fabric. Take up only
a few threads with each stitch; taking longer stitches will let you
finish more quickly but at the expense of a weaker repair.
2) Back stitch:- A variation on the running stitch. Pull the needle up
through the garment, and take a stitch over six threads on the
stitching line. Bring the needle back up through the garment.
With the entry point three threads BACK from where it went in
on the top. Again stitch over six threads and go back three the
stitches should butt up end to end, which is why this stitch when
well executed look like machine stitching.
3) Blind stitch;- this stitch is worked along a fold of fabric. Start by
pulling the needle through the edge of the folded fabric.so that the
knot is inside the fold. Pick up one or two threads (no more) of
the garment, then ran the needle back inside the fold.
4) Ziggag stitch:- this stitch is used to fasten down a raw edge and
prevent it from raveling. Working from right to left, take a stitch
through a thread or two of the garment. Move diagonally to the
left across the raw edge of the fabric approximately 1/8 inch, take
a second small stitch, then move diagonally to the right back
across the raw edge and take another small stitch.
5) Whip stitch;- this stitch is used to take down the edge of a fold of
fabric. Start by pulling the needle trough the edge of the folded
fabric so that the knot is inside the fold.
6) Sewing a knot:- take a tiny stitch through the surface of the
fabric bout 1/8 of an inch away from your last stitch. pull the
needle and thread through, leaving a small loop. Turn the needle
around and pass it through the loop, pulling snugly. Clip the
thread.
Finishing:
Finishing is a vital part of a apparel without finishing buyer will
not accepted the garments. so, before going cartooning proper
finishing have to done. In finishing section there are some steps is
used for proper finishing of the apparel.
*thread trimming:- After making a apparel it may be arisen
some extra thread in a apparel in finishing section these extra
thread are remove from a apparel.
*thread sucking:- In these process apparel fault is removed by the
help of air. Thread sucking machine is removed the fault from a
apparel quickly.
*vacuum table for ironing:- in finishing sector, ironing is a most
important part. Without ironing finishing is not complete. In finishing
section ironing is done by the help of vacuum table.
Finishing department:
Inspection report
Finishing report
Packing list
Tag pins & broken needle record
Shipment document follow-up reports sends to
the planning & commercial department
Order quantity sheet
Metal detector report
Finishing check report- soft, alter, rejection,
basket, defect.
Final inspection:
Final inspection a common and mandatory phenomenon to arrange a
final inspection of your goods prior to shipment. Here this inspection
has been conducted as pre your advice by any third party or by own
inspection team. Here, final inspection follows the AQL system which is
the most common international method for final inspection.
Pre-production processes in Garment manufacturing:The processes that are done prior to start of bulk garment production
are known as pre-production process. From sample development,
approvals, research and development work for orders, testing raw
material to pre-production meeting are pre-production process. Preproduction processes are very important for the efficient production. A
typical garment export hours generally has following pre-production
processes.
Meeting with buyers:
In this stage designer of a manufacturing hours shows their creations,
latest designs to buyers. On the other hand if buyer already had fixed
design of a style and need few changes on it related to fit, fabrics or
trims they discuss those thing with the merchandiser of the
manufacturing unit.
Development of initial samples for the buyer:In this stage, after receiving buyers concept or instructions or the new
style, samples are made with available fabrics and items.
Development of fabric sample, bit loom, print and embroidery artwork:Fabric is developed as per the buyer requirement. Fabric development
means sourcing of customer specific fabric with matching properties,
dyed & finished for solid color. For the solid color lap dip approval is
very important process. Until lap dip sample is approved merchants resubmit lap dips. In case of yarn dyed fabrics merchants develop fabric
sample with specified design, stripes or checks. These fabric samples
called as BIT LOOM. Other approvals such as embroidery artwork
approval & color approval are done. It may be done later stage at time
of pre-production.
Costing of garments:Merchants prepare cost sheet with details cost break up such as raw
materials cost, manufacturing costs, overheads and margin. Costing is
very a critical stage. Because whether a company will get order or not
depends on their costing. If the garment cost is very high then
manufacturer may lose the order & on the other hand if factory keep
their cost low, they will not earn profit from the order.
Pattern making, correction of pattern, pattern grading:Pattern master prepares first tit pattern, then re-develop pattern
adding buyer comments and rectification on fit sample. After fit
approval pattern master grade pattern for size set sample only for
specified sizes.
Fit sample size set sample making and approval from buyer:-Each
sample has certain purpose; samples are made in sampling department
and send to buyer for approval.
Correction of fit samples according to buyer comments:It sample is not approved or further work is recommended by buyer.
Correction is done and re-submitted to buyer.
Approval of fabric swatches, print color, bead works embroidery
works:-
Production planning, material planning and line planning:To start production on time and ship the order on time and for material
sourcing, planning is mist. For shipment line planning is also needed.
Placing order for fabrics, trims, accessories and placing material:Sourcing of raw material.
Testing of fabric and other raw materials:Physical properties are being tested for bulk fabric. this can be done in
in-house testing labs.
Study of approved sample:For operation break down, work content, critical operation and line
setting. Also finding best ways for producing the garment most
efficiently in the production stage.
Pre- production meeting:Once pre-production (P.P) sample is approved and most of the trims
are sourced, merchant or production planning department conduct
pre-production meeting with production team, quality team and
sourcing team.
Store:Supplies needed for a fabric are stored here and more availabilities
are: Accessories rack
Compliance issue
Maintenance/fabric store availabilities of button, yarn, all
accessories mentioned in invoice
Needle for sewing machine
Requirement department:Sample:Remains generally with merchandise floor, as he has to get all the
updates and sample room is best to be attached with production floor.
production depends on sample
Technical sheet given by buyer includes construction details
and garments detail and measurements.
Audit:
Confirming whether there costing matches with the expense.
All rules are maintained
Fire service, workers apron, mask etc. are confirmed.
Audit report has to be passed.
Third party is event enable for auditing.
Packaging factory: Mainly cartooning is done here
Two types of paper is used in cartooning
@ Lennon paper
@ medium paper
Measurement wish them passed like 4ply, 5ply, 7ply
Pressure
machine,
rotary/greasing,
machine
spluttering/punching machine is used in this factory
Then serene print is done
Process
is
broker
>>cutting>>
printing>>rotary>>punching.
pressing>>
Child care room: There is an extra facilities for the garments workers who cant
keep their child at home and can keep in this room.
Purchase and procurement: Department which is involved in buying needs raw materials
Such raw materials are availed maintenance
Basically machineries are maintained all needles are availed
HAD
AN
OVERALL
VIEW
OF
HOW
RMG
IS
GROUP
LTD.
IS
QUITE
WELL
ARRANGED
OF
SOME
MODERN
MANUFECTURING
THANK YOU
Method
Manual/compute
rized
2.
Manual
7
8
Job
It is given by buyers to
manufactures containing
sketches including
measurements of particular
styles.
Basic
Basic block is an individual
block
components of garments without
any style of design (without
allowance , style , design)
Working
When a pattern is made for
pattern
particular style with net
dimension regarding the basic
block along with allowance then
it is called working pattern
Sample
To make a sample, this will be
garments
approved by buyer. After
making a sample, it is sent to
buyer for approval to rectify the
faults
Approved After rectify the faults, sample is
sample
again sent to buyers. If it is ok ,
then it is called approved
sample.
Costing
Fabric costing
Making charged
Trimmings
Profit
Production Making allowance with net
pattern
dimension for bulk production.
Grading
If the buyer requires different
sizes, so should be grade as S,
M, L, XL, XXL.
Manual
Manual
Manual
Manual
Manual
Manual
Marker
making
10
Fabric
spreading
Cutting
11
Manual
Manual
Manual
12
Sorting &
bundling
13
14
Sewing
Ironing &
Finishing
15
Inspection
16
Packing
17
Manual
18
dispatch
Manual
Manual
Manual
Manual
Manual
Manual