Академический Документы
Профессиональный Документы
Культура Документы
1-0485-009
March 1999
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AutoPILOT
CONTROL DOCUMENT
AND ENTITY PARAMETERS
PH:(713)272-0404
FAX:(713)272-2272
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Document 1-0485-009
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AutoPILOT
CONTROL DOCUMENT
AND ENTITY PARAMETERS
Power Systems available with System Listing include the following options. ISCOM model
numbers must be verified to ensure safety.
Internal +6VDC/12 AH, rechargeable battery with an external 2-watt solar panel
ISCOM 3-0474-004 (UL Listed Associated Apparatus)
6V ISCOM 3-0474-016 (UL Listed Associated Apparatus)
6V ISCOM 3-0474-025 (UL and C-UL Listed Associated Apparatus)
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The barrier output must be limited by a resistor such that the output voltage verses current plot
is a straight line between Voc and Isc.
The barrier must be approved for the installation location and hazardous area, and be installed
as instructed by the barrier manufacturer.
The barrier ground must be connected to the Earth Ground.
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Power Distribution
Terminal Block
AutoPILOT
Main Board
PWR (1)
GND (2)
SBAT (3)
HRTS (4)
HTX (5)
HDCD (6)
HCTS (7)
HRX (8)
2nd or 3rd
ISCOM
3-0474-004
IS Output
Div I
Comm Expansion Bd.
Comm 4
PWR (1)
GND (2)
SBAT (3)
HRTS (4)
HTX (5)
HDCD (6)
HCTS (7)
HRX (8)
No Connection
GND (TB1-8)
No Connection
RTS (TB1-4)
TXD(TB1-3)
DCD (TB1-5)
CTS (TB1- 2)
RXD (TB1-1)
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Div I
Comm Expansion Bd.
Comm 5
No connection
GND (TB2-8)
No connection
RTS (TB2-4)
TXD(TB2-3)
DCD (TB2-5)
CTS (TB2- 2)
RXD (TB2-1)
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Power Distribution
Terminal Block
AutoPILOT
Main Board
VSAFE (TB2-6)
GND (TB2-7)
RTS-IN (TB2-5)
TX-IN (TB2-4)
DCD-OUT (TB2-3)
CTS-OUT (TB2-2)
RX-OUT (TB2-1)
No connection
No connection
RTS (TB2-4)
TX (TB2-3)
DCD (TB2-5)
CTS (TB2- 2)
RX (TB2-1)
Div I
Comm Expansion Bd.
Comm 4
VSAFE (TB2-6)
GND (TB2-7)
RTS-IN (TB2-5)
TX-IN (TB2-4)
DCD-OUT (TB2-3)
CTS-OUT (TB2-2)
RX-OUT (TB2-1)
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No Connection
GND (TB1-8)
RTS (TB1-4)
TXD(TB1-3)
DCD (TB1-5)
CTS (TB1- 2)
RXD (TB1-1)
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Div I
Comm Expansion Bd.
Comm 5
No connection
GND (TB2-8)
RTS (TB2-4)
TXD(TB2-3)
DCD (TB2-5)
CTS (TB2- 2)
RXD (TB2-1)
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Druck Static Pressure Transmitter Model PDCR143-8003 (25 to 3000 psi range)
Rosemount Static Pressure Transmitter Model 3051C Low Power (3626 psi maximum range)
Rosemount Differential Pressure Transmitter Model 2024 (2000 psi maximum range)
Rosemount Differential Pressure Transmitter Model 3051C Low Power (3626 psi maximum
range)
Flow Automation RTD Temperature Transmitter Model 465A
The standard low-power transmitters may be factory wired to the AutoPILOT Main Board with a
maximum cable length of 25 feet or less between the AutoPILOT and the transmitters. See Figure
2-3-1 for typical wiring of the Analog Input System Connection (Direct Wired). The AutoPILOT
Main Board Analog Input Direct Wired connections are as follows:
CHANNEL
SIG
AGND
XPWR
AI1
AI2
AI3
TB4-1
TB4-4
TB4-7
TB4-2
TB4-5
TB4-8
TB4-3
TB4-6
TB4-9
The single transmitters may also be wired to one of six junction box assemblies included in the
system listing. The 3-0485-158, 3-0485-195 or 3-0485-255 assembly is used for transducers which
cannot power cycle (typically Rosemount 3051's), and has XPWR connected to the power input at
TB1 position 1-3 (POS) on the internal chassis power distribution terminal block. The 3-0485-156,
3-0485-194 or 3-0485-254 assembly is used with power cycling transducers, and has XPWR
connected to the AutoPILOT Main Board at TB4-3. Cabling from the junction box assembly to the
transmitters is limited to 25 feet maximum cable length. See Figure 2-3-2 for typical wiring of the
Analog Input System Connection (Junction Box) assembly.
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The connections to any analog input junction box assembly are as follows:
JB TB1
SIG
1
2
3
4
5
AGND
XPWR
AI1
AI2
AI3
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The Rosemount Model 205 Digital Combo Transmitter (0-250" DP, maximum 3626 psi) is also a
system connection to the AutoPILOT. The 205 transmitter provides digital, temperature
compensated, differential and static pressure signals. The digital combo transmitter mounts directly
to the bottom of the AutoPILOT enclosure and connects to the AutoPILOT Main Board through the
205 Interface Board.
The Honeywell combination transmitter MXA145 (0-400" DP, maximum 1500 psia) or MXG170
(0-400" DP, maximum 3000 psig) are also system connections to the AutoPILOT, mount directly
to the bottom of the AutoPILOT enclosure, and connect to the AutoPILOT Main Board through the
Honeywell transducer interface board. The Honeywell transducer interface board has station ID
jumpers which may need to be user configured. If the flow computer software version was initially
developed to use the Rosemount 205, then jumpers J1 through J4 on the Honeywell interface board
must be installed. If the software version was developed to use a Honeywell combination transducer,
then J1 is removed, and J2 through J4 installed on the interface board.
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WARNING:
REPLACE THE WIRING SEPARATOR AFTER MAKING
CONNECTIONS TO THE AutoMITTER.
Connections between the AutoPILOT Comm 3 Terminator and each AutoMITTER are as follows:
Comm 3
IS OUTPUT
AutoMITTER
TX+ (TB2-5)
TX- (TB2-4)
RX- (TB2-2)
RX+ (TB2-1)
GND (TB2-6)
+6V (TB2-7)
RX+ (TB1-1)
RX- (TB1-2)
TX- (TB1-3)
TX+ (TB1-4)
GND (TB1-5)
BAT (TB1-6)
Shielded cable is recommended for use between the Comm 3 Terminator and the AutoMITTER(s),
with the drain wire connected to the Comm 3 Terminator at TB2-3.
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Jumper JP2
BOARD NO.
Not Installed
Not Installed
Not Installed
Installed
1
2
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LEMO Connection
CRX
CTX
CEN*
GND
Position #6
Position #3
Position #4
Position #2,5
The CEN* signal must be connected to ground in the plug mating to the LEMO connector on the
AutoPILOT. The AutoPILOT uses the CEN* input to activate the Local RS-232 port when a
connection is made.
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ENTITY PARAMETERS
AutoPILOT
CTX-GND
AutoPILOT
CRX-GND
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
3. Terminals CRX-GND and CTX-GND have not been evaluated for parallel connection.
4. LEMO Mating Plug can be ordered under Flow Automation Part Number 5-3521-801.
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CHANNEL
IN
AGND
AI3
TB2-9
TB2-10
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ENTITY PARAMETERS
AutoPILOT
IN-AGND
Vmax = 12 VDC
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
AutoPILOT
IN-AGND
Voc = 9.23 Vdc
Isc = 0.266 mA
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 10 FH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
3. Simple Apparatus is a non-energy storing device that will not store or generate more than:
1.2 Volts
100 mA
25 mW
20 microjoules
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The Digital I/O Board Discrete Input connections are identified as follows:
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INPUT
SIG
GND
DI1
DI2
TB2-5
TB2-7
TB2-6
TB2-8
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ENTITY PARAMETERS
AutoPILOT
SIG-GND
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
AutoPILOT
SIG-GND
Voc = 8.44 Vdc
Isc = 0.853 mA
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 10 FH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
3. Simple Apparatus is a non-energy storing device that will not store or generate more than:
1.2 Volts
100 mA
25 mW
20 microjoules
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INPUT
SIG
GND
CABLE NO.
1
1
DI1
DI2
141
143
142
144
Cable 17
Cable 17
2
2
DI1
DI2
149
151
150
152
Cable 18
Cable 18
A unique address which determines the software configuration must be set using jumpers J1 through
J3 for each 2 DI/DO board installed in the unit. The address jumpers are configured as follows:
Jumper J3
Jumper J2
Jumper J1
Not Installed
Not Installed
Not Installed
Not Installed
Not Installed
Installed
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BOARD NO.
1
2
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ENTITY PARAMETERS
2 DI/DO
SIG-GND
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
2 DI/DO
SIG-GND
Voc = 8.44 Vdc
Isc = 0.853 mA
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 10 FH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
3. Simple Apparatus is a non-energy storing device that will not store or generate more than:
1.2 Volts
100 mA
25 mW
20 microjoules
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INPUT
SIG
GND
CABLE NO.
1
1
1
1
DI1
DI2
DI3
DI4
205
207
209
211
206
208
210
212
Cable 25
Cable 25
Cable 25
Cable 25
2
2
2
2
DI1
DI2
DI3
DI4
213
215
217
219
214
216
218
220
Cable 26
Cable 26
Cable 26
Cable 26
A unique address which determines the software configuration must be set using jumpers J1 through
J3 for each MEB 4 DI board installed in the unit. The address jumpers are configured as follows:
Jumper J3
Jumper J2
Jumper J1
Not Installed
Not Installed
Not Installed
Not Installed
Not Installed
Installed
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BOARD NO.
1
2
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ENTITY PARAMETERS
MEB 4 DI
SIG-GND
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
MEB 4 DI
SIG-GND
Voc = 8.44 Vdc
Isc = 0.853 mA
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 10 FH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
3. Simple Apparatus is a non-energy storing device that will not store or generate more than:
1.2 Volts
100 mA
25 mW
20 microjoules
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SIG
GND
DO1
DO2
TB2-1
TB2-3
TB2-2
TB2-4
The outputs are not mechanical-contact devices (relays), but are open drain FETs functioning as
current sinks to be detected as a level signal. Since they are active devices, each output requires an
external power source (12 Vdc maximum) which is not necessarily connected to the flow computers
input power, although a common ground between the flow computer and external power source must
be provided.
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ENTITY PARAMETERS
AutoPILOT
SIG-GND
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
AutoPILOT
SIG-GND
Voc = 8.44 Vdc
Isc = 12.77 mA
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 10 FH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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OUTPUT
SIG
GND
CABLE NO.
1
1
DO1
DO2
145
147
146
148
Cable 17
Cable 17
2
2
DO1
DO2
153
155
154
156
Cable 18
Cable 18
The outputs are not mechanical-contact devices (relays), but are open drain FETs functioning as
current sinks to be detected as a level signal. Since they are active devices, each output requires an
external power source (12 Vdc maximum) which is not necessarily connected to the flow computers
input power, although a common ground between the flow computer and external power source must
be provided.
A unique address which determines the software configuration must be set using jumpers J1 through
J3 for each 2 DI/DO board installed in the unit. The address jumpers are configured as follows:
Jumper J3
Jumper J2
Jumper J1
Not Installed
Not Installed
Not Installed
Not Installed
Not Installed
Installed
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BOARD NO.
1
2
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ENTITY PARAMETERS
2 DI/DO
SIG-GND
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
2 DI/DO
SIG-GND
Voc = 8.44 Vdc
Isc = 12.77 mA
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 10 FH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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OUTPUT
1
1
1
1
DO1
DO2
DO3
DO4
269
271
273
275
270
272
274
276
Cable 33
Cable 33
Cable 33
Cable 33
2
2
2
2
DO1
DO2
DO3
DO4
277
279
281
283
278
280
282
284
Cable 34
Cable 34
Cable 34
Cable 34
SIG GND
CABLE NO.
The outputs are not mechanical-contact devices (relays), but are open drain FETs functioning as
current sinks to be detected as a level signal. Since they are active devices, each output requires an
external power source (12 Vdc maximum) which is not necessarily connected to the flow computers
input power, although a common ground between the flow computer and external power source must
be provided.
A unique address which determines the software configuration must be set using jumpers J1 through
J3 for each MEB 4 DO board installed in the unit. The address jumpers are configured as follows:
Jumper J3
Jumper J2
Jumper J1
Not Installed
Not Installed
Not Installed
Not Installed
Not Installed
Installed
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BOARD NO.
1
2
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ENTITY PARAMETERS
MEB 4 DO
SIG-GND
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
MEB 4 DO
SIG-GND
Voc = 8.44 Vdc
Isc = 12.77 mA
Vmax = 12 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 10 FH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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INPUT
SIG
GND
1
1
PL1
PL2
1
3
2
4
Cable 1
Cable 1
2
2
PL1
PL2
5
6
6
8
Cable 2
Cable 2
CABLE NO.
Each input can be configured for use with different pulse input devices, including a slot sensor, a
dry-contact switch, or a magnetic pulse input. Use switch SW2 (seven-position DIP switch) to
configure PL1 and switch SW1 to configure PL2 on each board. Set the configuration switches
determined by the input type as follows:
INPUT TYPE
SWITCH(S) ON
Slot Sensor
Magnetic
Contact Closure
2, 3* or 4* and 6
1 and 5
2, 3* or 4*, 6 and 7
Positions #3 and #4 provide a nominal +5 Vdc wetting voltage. Position #3 has a nominal
current output of 2.5 mA, with position #4 providing 100 FA. Select the desired current
output necessary for the application.
A unique address which determines the software configuration must be set using jumpers JP4 and
JP2 for each Pulse Input board installed in the unit. The Pulse Input address jumpers are configured
as follows:
Jumper JP4
Jumper JP2
BOARD NO.
Not Installed
Not Installed
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Not Installed
Installed
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1
2
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ENTITY PARAMETERS
AutoPILOT
SIG-GND
Vmax = 16 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
AutoPILOT
SIG-GND
Voc = 8.44 Vdc
Isc = 5 mA
Vmax = 16 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 2 mH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
3. Simple Apparatus is a non-energy storing device that will not store or generate more than:
1.2 Volts
100 mA
25 mW
20 microjoules
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INPUT
SIG
GND
1
1
PL1
PL2
101
103
102
104
Cable 5
Cable 5
2
2
PL1
PL2
105
107
106
108
Cable 6
Cable 6
CABLE NO.
Each input can be configured for use with different pulse input devices, including a slot sensor, a
dry-contact switch, or a magnetic pulse input. Use switch SW2 (seven-position DIP switch) to
configure PL1 and switch SW1 to configure PL2 on each board. Set the configuration switches
determined by the input type as follows:
INPUT TYPE
SWITCH(S) ON
Slot Sensor
Magnetic
Contact Closure
2, 3* or 4* and 6
1 and 5
2, 3* or 4*, 6 and 7
Positions #3 and #4 provide a nominal +5 Vdc wetting voltage. Position #3 has a nominal
current output of 2.5 mA, with position #4 providing 100 FA. Select the desired current output
necessary for the application.
A unique address which determines the software configuration must be set using jumpers JP1 and
JP2 for each MEB Pulse Input board installed in the unit. The address jumpers are configured as
follows:
Jumper JP1
Jumper JP2
BOARD NO.
Not Installed
Not Installed
Not Installed
Installed
1
2
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ENTITY PARAMETERS
MEB PI
SIG-GND
Vmax = 16 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
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ENTITY PARAMETERS
MEB PI
SIG-GND
Voc = 8.44 Vdc
Isc = 5 mA
Vmax = 16 Vdc
Imax = 250 mA
Ci = 0
Li = 0
Ca = 1 FF
La = 2 mH
Notes:
1. Refer to Section 1.4 for Wiring Information.
2. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
3. Simple Apparatus is a non-energy storing device that will not store or generate more than:
1.2 Volts
100 mA
25 mW
20 microjoules
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10
Cable 3
Connect the external +24V input power to the D/A Board cabling as follows:
GND CABLE NO.
SIGNAL +VIN
EXT PWR
11
12
Cable 3
13
+VIN
14
Cable 4
GND
CABLE NO.
16
Cable 4
15
A unique address which determines the software configuration must be set using jumpers J4 and J3
for each D/A board installed in the unit. The D/A address jumpers are configured as follows:
Jumper J4
Jumper J3
BOARD NO.
Not Installed
Not Installed
Not Installed
Installed
1
2
Document 1-0485-009
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ENTITY PARAMETERS
AutoPILOT
+VIN-GND
AutoPILOT
AOI-GND
Vmax = 28 Vdc
Imax = 150 mA
Ci = 0
Li = 0
Vmax = 28 Vdc
Imax = 150 mA
Ci = 0.1 FF
Li = 0
Notes:
1. Power Sources must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code, for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
Document 1-0485-009
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Rev L
ENTITY PARAMETERS
D/A BOARD
+VIN-GND
D/A BOARD
AOI-GND
Vmax = 28 Vdc
Imax = 150 mA
Ci = 0
Li = 0
Voc = 28 Vdc
Isc = 150 mA
Vmax = 28 Vdc
Imax = 150 mA
Ci = 0.1 FF
Li = 0
Ca = 0.3 FF
La = 1 mH
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code, for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
6. Simple Apparatus is a non-energy storing device that will not store or generate more than:
1.2 Volts
100 mA
25 mW
20 microjoules
Document 1-0485-009
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NAME
SIGNAL
GND
CABLE NO.
1
1
1
AOI1
AOI2
+VIN
117
119
121
118
120
122
Cable 9
Cable 9
Cable 10
2
2
2
AOI1
AOI2
+VIN
123
125
127
124
126
128
Cable 11
Cable 11
Cable 12
A unique address which determines the software configuration must be set using jumpers J6 and J7
for each 2D/A board installed in the unit. The 2D/A address jumpers are configured as follows:
Jumper J7
Jumper J6
BOARD NO.
Not Installed
Not Installed
Not Installed
Installed
1
2
Document 1-0485-009
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ENTITY PARAMETERS
2D/A BOARD
+VIN-GND
2D/A BOARD
AOI-GND
Vmax = 28 Vdc
Imax = 150 mA
Ci = 0
Li = 0
Vmax = 28 Vdc
Imax = 150 mA
Ci = 0.1 FF
Li = 0
Notes:
1. Power Sources must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code, for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
Document 1-0485-009
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Rev L
2D/A BOARD
AOI-GND
Vmax = 28 Vdc
Imax = 150 mA
Ci = 0
Li = 0
Voc = 28 Vdc
Isc = 150 mA
Vmax = 28 Vdc
Imax = 150 mA
Ci = 0.1 FF
Li = 0
Ca = 0.3 FF
La = 1 mH
Notes:
1. Power Source must not generate or use more than 250 Vrms with respect to earth ground.
2. All circuits connected to both sides of the barrier must be segregated from all other wiring.
3. Refer to Section 1.3 for Barrier Information.
4. Refer to Section 1.4 for Wiring Information.
5. Refer to Article 504 (Intrinsically Safe Systems) of the National Electrical Code, for United
States installations, or Section 18 of the Canadian Electrical Code for Canadian installations.
6. Simple Apparatus is a non-energy storing device that will not store or generate more than:
1.2 Volts
100 mA
25 mW
20 microjoules
Document 1-0485-009
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Rev L
A-1
A-2
A-3
A-4
B-1
2.
Carefully slide the temperature probe in the top of the housing through the bottom bushing, until
the top of the probe aligns approximately with the bottom inside surface of the housing.
3.
Using the 5/64-inch allen wrench, tighten the 8-32 set screw, securing the temperature probe
in place. Caution: When installing the Stark temperature probe, do not over-torque the
set screw to avoid breaking the composite-probe body.
4.
Using the wire cutters, cut the transmitter wires approximately five inches long, measured from
the top of the temperature probe. Strip the end of the wires approximately 3/16 of an inch.
Inspect the wire for nicks or frayed ends.
5.
Insert the stripped end of the wires completely in the clamps of the four-position terminal block,
then tighten the clamps using a small screwdriver. Match the RTD probe wires to the RTD
cable wiring as follows:
RTD Cable Wiring
Red
White
Black
Green
Inspect each connection, ensuring no frayed strands protrude and no insulation is in the clamps.
6.
Install the cover of the RTD housing. If present, make sure that the gasket is properly seated.
7.
It is recommended that the thermowell be installed in a vertical position on the pipeline, and be
filled with electrically nonconductive oil to cover the probe tip for maximum thermal transfer.
B-2
#2 Watchdog Enable: When a jumper is installed in this position, the AutoPILOTs Watchdog
Circuitry is Enabled. Should be installed in all units.
#3 Constant Power/Sleep-Cycle: When a jumper is installed in this position, the circuitry is
constantly powered and the LCD display is constantly enabled. Constant power mode is
required when power to the AutoPILOT is provided through an ISCOM 3-0474-004 or 6V
ISCOM 3-0474-016 or 3-0474-025. To preserve power, the Constant Power mode is not
recommended for normal operation of the AutoPILOT with small power sources, including the
6-Vdc, 12 AH rechargeable battery assembly. When the jumper is removed, the AutoPILOT
operates in the sleep-cycle mode. During the sleep-cycle mode, power is removed from most
of the AutoPILOT circuitry (except the system RAM and real-time clock, maintaining historical
and configuration data) for a software configurable duration of one to five seconds. At the end
of the sleep cycle, power is returned and the AutoPILOT collects new raw input data, performs
the flow calculations and stores the new data in system memory, then returns to the sleep cycle.
C-1