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Introduction
The Production Unit Tracking System (PUTS) is an accumulator, aggregator and disseminator of the
various components of production information process, product and resources, which are received from
the individual plant units of the Steel Melt Shop, the Caster and the JSW HTS during production. The
main functionalities include the following:
Collecting extensive event based and cyclic process information from individual plant units during
production and the JSW HTS.
Processing (validating, storing, relating, aggregating) of the process information collected thus
Hot metal tracking
Heat tracking
Disseminating this information, real-time and on-line, to all plant units and JSW HTS, thus enabling
heat pacing at the individual plant units
Generation (both, time-based automatic and user-requested) of reports
User authorized access to the data entry/modification windows
Information Collection
The backbone of the functioning of the PUTS is the receipt of timely and correct process information from
the corresponding Level 2 systems of the individual plant units. This information includes not only cyclic
and event-based data, but also the specific manual information entered into the Level 2 system by the
operator. PUTS also communicates with the JSW HTS to receive schedule information as well as the
analysis data from laboratory.
The information collected include among others:
Actual heat start / end and other process event times from individual plant units
Detailed batch-wise material, energy and other utilities consumption and their actualization time
Delay information
Information Archival
All information received from the various partners are validated, co-related and archived in a logical
format in the PUTS relational database.
For faster retrieval purposes some commonly accessed aggregate data are already processed and
stored accordingly.
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Heat Tracking
Each heat is tracked in the steel melt shop and caster. Heat tracking starts from BOF charging and
continues till finish of cutting of last slab of a heat at the CCM.
Information Dissemination
Proper and timely distribution of process and control information is the foremost responsibility of the
PUTS. As such, the relevant portions of all data which have been collected from various plant units and
the JSW HTS are transmitted to all the relevant plant units (a PUTS HMI terminal is located in each of the
plant unit control room to display this information). The information displayed includes:
Process information
An overview of the current state of production at each plant unit in the entire shop
A detailed information about the current state of production at any individual plant unit
Product information
Expected heat arrival time at the next planned processing unit. This helps the Level 2 system for the
individual plant units to pace the current heat under production at its unit.
The history and progress details of sequential processing of a heat at the various plant units
A Gantt chart showing the planned vs. actual progress of heats at the various plant units
Resources information
Reports
The following category of reports will be provided:
Productivity Reports
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The reports are also reported as trends, generated from the above information. These reports are
available on a crew-wise, shift-wise, daily, weekly, monthly basis or over any selectable period of time (<
last 90 days). These reports may be viewed on-line as well.
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