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SCOPE
1.1 This section covers the furnishing of vertical turbine pumping unit(s) as required and to
the expectations of the ENGINEER with regard to the manufacture of the equipment.
1.2 Each pumping unit shall be complete with a pump, electric motor, discharge head,
soleplate, anchor bolts, and all other appurtenances specified or required for proper
operation. Equipment furnished under this section shall be fabricated and assembled in
full conformity with drawings, specifications, engineering data, instructions, and
recommendations of the equipment manufacturer, unless exceptions are noted by
ENGINEER.
1.3 Except as modified or supplemented herein, all vertical turbine pumps shall conform to the
applicable requirements of ANSI/AWWA E101 and the Hydraulic Institute Standards.
2.
SUBMITTALS
2.1 Complete fabrication and assembly drawings together with detailed specifications and
data covering materials, parts, devices and accessories forming a part of the equipment
furnished, shall be submitted in accordance with the submittals section. The data and
specifications for each pumping unit shall not be limited to the following:
Name of manufacturer.
Type and model.
Design rotative speed.
Number of stages.
Type of bowl bearings.
Number of stages.
Type of lineshaft bearings.
Size of shafting.
Size of pump column.
Size of discharge outlet.
OD of pump bowls.
Weight.
Data on shop painting.
Max overall dimensions.
Total Weight.
Complete performance curves showing capacity versus head, NPSH
required, efficiency, and bhp plotted scales consistent with performance
requirements.
2.2 Adequate operation and maintenance information shall be supplied. Operation and
maintenance manuals shall be submitted in accordance with the submittals sections. The
operation and maintenance manuals shall be in addition to any instruction or parts lists
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packed with or attached to the equipment when delivered. Operation and maintenance
manuals shall including the following:
3.
QUALITY ASSURANCE
3.1
3.2. Supplier shall be certified to the ISO 9001 standard for design and manufacture of
vertical turbine pumps.
3.3. Equipment shall be manufactured in a facility that recognizes its impact on the
environment, and has demonstrated a commitment to the minimizing that impact by achieving ISO
14001 certification.
4.
WARRANTY
4.1 The manufacturer shall warrant their pumps to be free of defects in material and
workmanship for a period of one (1) year after the product is first put into operation or
eighteen (18) months after date of shipment, whichever occurs first.
PART 2 - PRODUCTS
6.
MANFACTURERS
6.1 The pump shall be the product of "Fairbanks Morse Pumps Model 14", 8312 Series with
Impeller No. A-312-T
6.2 Or Pre-Approved Equal (single stage)
7.
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7.1 Pumping units shall be designed for the performance and design requirements as
required, at maximum speed unless otherwise noted.
7.2 If the pumps are to be run utilizing a variable frequency drive, the pump curve shall be
continuously rising and shall be free from dips & valleys from the design point to the
shutoff head. The shutoff head shall be at least 115% of the head that occurs at the
design point.
7.3 For design and rating purposes, the water to be pumped shall be assumed to have a
temperature of 70F.
7.4 Pump performance shall be stable and free from damaging cavitation, vibration, and noise
within the operating head range. The performance of each pump with an enclosed impeller
shall be based on a radial running clearance between the bowl wearing ring and the
impeller of not less than 6 mils, or 0.5 mil per inch of wearing ring diameter, whichever is
greater. The performance of each pump with an open impeller shall be based on a radial
running clearance between the bowl and the impeller of not less than 15 mils.
7.5 The pumping application required for this project demands equipment that will operate
reliably for many years. Un-scheduled downtime is unacceptable to the client, and it is
the objective of this specification to deliver the highest quality equipment that is fit for
purpose.
7.6 At any operating speed, the ratio of rotative speed to the critical speed of a unit or its
components shall be less than 0.8 or more than 1.2.
8.
SERVICE CONDITIONS
Service
Storm Water
Tag Numbers
N/A
Quantity
4,500
Design TDH
17.75
N/A
N/A
To Be Determined
85
N/A
Maximum Motor HP
30
Pump Operation
Constant Speed
N/A
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9.
PUMP CONSTRUCTION
9.1 BOWL ASSEMBLY
9.1.1 The pump bowl assembly shall be manufacturer specific or pre-approved equal. The
pump bowls shall be constructed of the material as listed under the subsection
"materials of construction". The water passages on bowl sizes 4" through 19" shall be
lined with porcelain enamel and larger sizes shall be fusion bonded epoxy lined type
(Skotchkote 134) to reduce friction losses. The waterways and diffusion vanes shall
be smooth and free from nodules, bumps & dips and shall be cast of high quality free
of blow holes, sand holes and other detrimental defects. The bowls shall be accurately
machined and fitted with a suction case. The bearings shall be sleeve type of the
material listed in the subsection "materials of construction" and are to be lubricated by
the product being pumped. The bearings are to be located above and below each
impeller. The suction bearing shall be permanently packed with food grade grease,
and shall have a length not less than 2 times the shaft diameter. The bowls are to be
of threaded connection for sizes up to & including 8" diameter, and are to be flanged
with machined rabbet fit connections for sizes larger than 8" diameter. When
applicable, the bowl bolting material shall be as listed in the subsection "materials of
construction".
9.1.2 The impellers shall be cast in one piece of the enclosed type, and constructed of the
material listed in the subsection "materials of construction". The impellers shall be
statically and dynamically balanced. Unless otherwise stipulated, if the bowl diameter
is smaller than 22" diameter the impeller shall be securely fastened to the shaft with
taper split bushings (collets)of the material listed in the subsection "materials of
construction". Impellers with bowl diameters larger than 22" shall be double keyed.
The impeller shafting shall conform to the material listed in the subsection "materials
of construction". Impellers shall be adjusted vertically by external means and shall
have sufficient axial clearance for reliable service in accordance with the specified
operating conditions.
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to receive the line shaft bearings. Maximum tube tread run out in 5' length shall not
exceed 0.005". Bearing spacing shall not exceed 5'.
9.2.3 Threaded shaft couplings are to be supplied for shafts less than 2-3/4" diameter and
shall be sized per ANSI/AWWA E101 section A-4.1.4. They shall utilize left-hand threads
to tighten during operation.
9.2.4 Bearing retainers shall be of the drop-in type, held in place by compression of the butted
ends of the column pipe. The bearing retainers are to be on the material listed in the
subsection "materials of construction".
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pump assembly. The soleplate shall be permanently anchored, grouted and leveled
within 0.003 inches per foot by the installing contractor.
9.4 FACTORY TESTING
9.4.1 Each bowl assembly shall be non-witness tested at the factory for capacity, power
requirement, and efficiency at minimum head, rated head, shutoff head or point of
discontinuity, and at as many other points as necessary for accurate performance curve
plotting. All tests and test reports shall conform to the requirements and
recommendations of the Hydraulic Institute Standards. If the pump fails to operate
properly or fails to meet the specified conditions or requirements during witnessed shop
testing, the pump manufacturer shall modify the pumping unit and perform additional
tests. The pump manufacturer shall submit complete pump test reports, including test
arrangement, instrumentation calibration data, test procedures, & test data in curve
format.
9.5 FACTORY COATING
9.5.1 The bowl assembly OD, column ID & OD, discharge head ID shall be factory painted with
a NSF 61 approved two part epoxy coating, such as Carboguard 891. The coating shall
be applied in two coats of 4-6 mils DFT, with a final dry film thickness no less than 10-12
mils. Prior to coating, all surfaces are to receive a commercial blast meeting SSPCSP10 and shall be primed.
30
Shaft Type
Hollow Shaft
RPM
1200
Voltage
480
Enclosure
WP-1
Efficiency Rating
Premium Efficiency
Constant Speed
Service Factor
1.15
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Material
Pump Bowls
Impellers
Bowl Bearings
Collets
Bowl Bolting
N/A
N/A
Strainer
Galvanized
Standard
Column Bolting
Line Shaft
Bearing Retainers
Discharge Head
Sole Plate
Name Plate
Aluminum
Anchor Bolts
Steel
PART 3 - EXECUTION
10. FIELD QUALITY CONTROL
10.1 An experience, competent, and authorized representative of the manufacturer shall visit the
site of the Work and Inspect, check, adjust if necessary, and approve the equipment
installation. The representative shall be present when the equipment is placed in operation,
and shall revisit the job site as often as necessary until all trouble is corrected and the
equipment installation and operation are satisfactory in the opinion of ENGINEER.
10.2 The manufacturer's representative shall furnish a written report certifying that the equipment
has been properly installed and lubricated; is in accurate alignment; is free from any undue
stress imposed by connecting piping or anchor bolts; and has been operated under full load
conditions and that it operated satisfactorily.
10.3 All costs of these services shall be included in the contract price for the number of days and
round trips to the site as required.
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10.4 The equipment manufacturer shall furnish a qualified field installation supervisor during the
equipment installation. Such services shall be included in the contract price for the number
of days and round trips to the site as required.
10.5 Manufacturers' installation supervisor shall observe, instruct, guide, and direct the installing
contractor's erection or installation procedures. The equipment manufacturer will be
provided with written notification 10 days prior to the need for such services.
CABINETS AND ENCLOSURES
PART1
1.01
1.02
1.03
GENERAL
SUMMARY
A.
Section Includes:
1. Cabinets and enclosures to house electrical controls, instruments, terminal blocks,
and similar equipment.
B.
Related Sections:
1. Division 16 - Electrical
REFERENCES
A.
B.
SYSTEM DESCRIPTION
A.
Design Requirements:
1.
Unless otherwise specified or indicated on the Drawings, enclosures to house
electrical controls, instruments, terminal blocks, and similar equipment shall be
NEMA 12 for indoor, dry and non-corrosive locations and NEMA 4X stainless
steel for outdoor installations, wet locations and corrosive designated areas
and shall be compatible with the conduit system being used.
2.
1.04
SUBMITTALS
A. Submit in accordance with Section 01300-1.
B.
Submit product data and mounting
supports.
1.05
WARRANTY
A.
PART 2
2.01
INSTALLATION
A. lnstalldevices in accordance with manufacturers instructions and accepted
shop drawings.
END OF SECTION
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