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Nuovo Pignone

CLIENTE CUSTOMER

DAELIN x KNPC
LOCALITA - PLANT LOCATION

FIRENZE

MINA AL-AHMADI REFINERY - KUWAIT


COMMESSA - JOB

IMPIANTO PLANT

180005758 / 10.268081

FEED GAS COMPRESSOR TRAIN

TITOLO TITLE

UTILITY CONSUMPTION LIST


for
GAS TURBINE MS5002C DUAL FUEL +
CENTRIFUGAL COMPRESSOR BCL607

DAELIM INDUSTRIAL CO., LTD.


090768
A1 - APPROVED
A2 - APPROVED AS NOTED
A3 - RETURN FOR CORRECTION
NA - NOT APPLICABLE
SIGNED BY :
DATE :
JOB NO. :

DAELIM PERMISSION TO PROCEED OR REVIEW


TAKEN ON VENDOR PRINTS SHALL NOT RELIEVE
VENDOR FROM ITS RESPONSIBILITIES OR
LIABILITIES UNDER THE PURCHASE ORDER.

LPG TRAIN-4 PROJECT


AT MINA AL-AHMADI REFINERY

REVISED SH. 1, 3, 6, 7, 8, 9, 10 CERTFIED FINAL

GORINI

Valentini M.

Stoppa L.

15.12.11

REVISED SH. 1, 2, 3, 4, 5, 6, 7, 10

PERSICO

VALENTINI

STOPPA

10.06.11

REVISED SH. 1, 3, 4, 6, 7, 8

PERSICO

VALENTINI

STOPPA

14.04.11

REVISED SH. 1, 3, 4, 6, 7, 8, 9

C.T.Q.

VALENTINI

STOPPA

21.12.10

EMISSIONE-ISSUE

C.T.Q.

VALENTINI

STOPPA

13.09.10

LINGUA-LANG.

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PREP'D

CONT-CHK'D

APP-APPR'D

DATA-DATE

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ITEM

N. SOM 6703379 /4

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Electronically approved draw. GE NuovoPignone Internal DT-'N'

C-231-001A/B - FEED GAS SERVICE

Nuovo Pignone
FIRENZE

INDEX
1.

FUEL GAS

2.

LIQUID FUEL

3.

STEAM INJECTION

4.

AIR

5.

WATER

6.

OIL

7.

NITROGEN

8.

SEAL GAS

<3>

REFERENCE DRAWINGS:

P&IDs Turbocompressor MS5002C DUAL FUEL

Standard requirements for washing water/detergent


Standard requirements for mineral lubricating oil

: SOM 5081820/1
: GEK 107122e
: GEK 28143b,
SOM 17366 rev. 5

General:
This list is referred to the consumption required from a turbocompressor unit to achieve the required
performance.
Requirements are expressed in terms of Flow, Pressure, Temperature and Quality limits for each media;
compliance within specified limits is required.

Legend:
TBC : To Be Confirmed
TBD : To Be Defined

TP : Terminal Point. Refer to P&ID for more information


MP : Maintenance Point. Refer to P&ID for more information

ITEM

3
2

REVISED WHERE SHOWN <2>


<3>

REVISED WHERE SHOWN <1>

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SECTION 1: FUEL GAS


FUEL GAS FOR TURBINE
TYPE

CONDITION

FLOW
lb/h (kg/h)

Normal design Load


@131F / (55C)
(Ambient Temp)

11539
(5234)

Partial Load
@131F / (55C)
(Ambient Temp)
<3>

SOM5081820
Sh.3/4

Partial Load
@26.6F / (-3C)
(Ambient Temp)
<3>

<2>

Min. 275.5 (19)

Min. 41 (5)

Max. 348.1 (24)

Max. 130 (54.5)

Des. 435.1 (30)

Des. 212 (100)

<2>

<2><4>

Note 2

Note 2

QUALITY

<3>

9632
(4369)
11539
(5234)
8796.4
(3990)
10443.3
(4737)
<3>

Note 1, 2

TEMPERATURE
F (C)

<3>

Fuel Gas
@TP100

PRESSURE
psig (barg)

Base Load
@131F / (55C)
(Ambient Temp)
<3>

12566.3
(5700)

For reference ONLY


see Customer spec.:
S090768.231-4.00001-A-E
<2><3>

12758.1
(5787)
<3>

Base Load
@26.6F / (-3C)
(Ambient Temp)
<3>

13018.3
(5905)
17209.3
(7806)
<3>

Notes:
1.
2.

Normal fuel gas supply contains 140 ppmv H2S. This value can go up to 2400ppm.
Design to NACE MR0175 for sour service
Customer will supply fuel gas at Fuel gas scrubber inlet TP-107 at following conditions:
Normal fuel gas: 442 psig (30.5 barg) 54F (12.2C)
<1>
Design condition: 570 psig (39.3 barg) 180F (82.2C)
Please refer to Gas turbine data sheet SOK0928970 /4and only for reference see also customer
specification S090768.231- 4.00-001-A-E <2><3>

GE-NP has installed a fuel gas treatment skid with pressure regulator device and an electric heater to control fuel gas
temperature and pressure.

REVISED WHERE SHOWN <4>

REVISED WHERE SHOWN <3>

REVISED WHERE SHOWN <2>

REVISED WHERE SHOWN <1>

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ITEM

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SECTION 2: LIQUID FUEL


LIQUID FUEL FOR TURBINE
TYPE

CONDITION

FLOW
lb/h (kg/h)

Normal design Load


@131F / (55C)
(Ambient Temp)

13384.3
(6071)

Partial Load
@131F / (55C)
(Ambient Temp)
<3>

PRESSURE
psig (barg)

TEMPERATURE
F (C)

<3>

11232.5
(5095)
13384.3
(6071)
<3>

Liquid Fuel
@TP150
SOM5081820
Sh.4/5

Partial Load
@26.6F / (-3C)
(Ambient Temp)
<3>

10068.5
(4567)
11960.1
(5425)

Design: 260 (17.9)


Norm.: 130 (9)

<3>

<2>

Base Load
@131F / (55C)
(Ambient Temp)
<3>

QUALITY

For reference ONLY see


Customer spec.:
S090768.231-4.00-001A-E

Notes 1,2,5

<1>

<2><3>

Note 3
Note 4

14272.73
(6474)
14468.9
(6563)
<3>

Base Load
@26.6F / (-3C)
(Ambient Temp)
<3>

15033.3
(6819)
19773.2
(8969)
<3>

Notes:
1. The minimum supply temperature must comply with the greater of:
1.1. 51.8F (11C) above the PPT (Pour Point Temperature) of the fuel oil.
1.2. 41F (5C) above the CFPP (Cold Filter Plugging Point) temperature of the fuel oil.
1.3. The temperature required to satisfy the maximum allowed fuel oil viscosity value below specified.
2. The maximum supply temperature must comply with the lower of:
130F (54.4C).
The temperature required to satisfy the minimum allowed fuel oil viscosity value below specified.
3. Normal gas oil supply contains 2000 ppm(v) sulphur, This value can go up to 0.5% (wt). Design to NACE
MR0175 for sour service

ITEM

REVISED WHERE SHOWN <3>

REVISED WHERE SHOWN <2>

REVISED WHERE SHOWN <1>

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4. For Gas oil composition and characteristics please refer to Gas turbine data sheet SOK0928971 /4 or
customer specification S7263.231-4.00-001-E Basic Engineering Design Data. Only for reference see also
Customer specification S090768.231- 4.00-001-A-E <2>
5. Customer will provide liquid fuel @TP-150at ambient temperature , so GE-NP has installed a liquid fuel
treatment skid with an heater to control liquid fuel temperature.

SECTION 3 : STEAM INJECTION for NOx ABATEMENT


SERVICE

CONDITION

FLOW
lb/h (kg/h)

Fuel Gas Operation


@131F / (55C)
(Ambient Temp)

2772 (1257.4)

SUPPLY
PRESSURE
psig (barg)

SUPPLY
TEMPERATURE
F (C)

Design: 630 (43.4)


Normal: 550 (37.9)
Max: 570 (39.3)

Design: 775 (412.8)


Normal: 720 (382.2)
Max: 730 (387.8)

<3>

<3>

NOx
ABATEMENT

Fuel Gas Operation


@26.6F / (-3C)
(Ambient Temp)

@TP113
SOM5081820
Sh.5/6
<2>

Note 1

16560 (7511.5)
<3>

<3>

Liquid Fuel Operation


@131F / (55C)
(Ambient Temp)

8640 (3919)
<3>

<3>

Liquid Fuel Operation


@26.6F / (-3C)
(Ambient Temp)

26280 (11920)
<3>

<3>

Notes:
1. NOx emission limit:
0.2 pound per million BTU (86 Nanogram/Joule) per each hour as thermal energy for fuel gas firing case,
0.3 pound per million BTU (130 Nanogram/Joule) per each hour as thermal energy for other kinds of
liquid fuel firing case.

ITEM

REVISED WHERE SHOWN <2>

3
1

<3>
REVISED WHERE SHOWN <1>

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SECTION 4 : AIR
INSTRUMENT AIR
Air quality shall be clean, dry and oil free. Filtration degree: 20 nominal
(3.3.3 according to ISO8573.1)
SERVICE
<1>

Instrument air @
TP 226
SOM5081820 Sh.3/4

FLOW
lb/h (kg/h)

Fuel Gas warm-up vent valve actuation

2.85 (1.3)

Cooling Bearings 2, 3, 4, instruments


(during cooling sequence only)

128 (58.1)

Pulse Jet Filter

SUPPLY
PRESSURE
psig (barg)

SUPPLY
TEMPERATURE
F (C)

232.6
(104.5)

<2>

Instrument air @
TP 106
SOM5081820 Sh.4/5

Instrument air @
TP 115

Liquid Fuel Skid recirculation valve


actuation

2.85 (1.3)

Liquid Fuel Skid stop valve actuation

2.85 (1.3)

<3>

Steam Injection Skid valves actuation

11.4 (5.2)

Steam Injection Manifold Drain valve

2.85 (1.3)

SOM5081820 Sh.5/6

Instrument air @
TP 512

<3>

<2>

SOM5081820 Sh.5/6

Instrument air @
TP 157
SOM5081820 Sh.5/6

Instrument air @
TP 218
SOM5081820 Sh.6/7

Instrument air @
TP 405A
SOM5081820 Sh.16/17

Instrument air @
TP 405B
SOM5081820 Sh.16/17

Instrument air @
TP 413
SOM5081820 Sh.17/18

Steam Injection inlet regulating valve


actuation

2.85 (1.3)

Fuel Gas Scrubber Drains and


Regulating valves

8.6 (3.9)

Lube Oil Water Cooler VTR-1 valve


actuation

2.85 (1.3)

Atomizing Air Water Cooler VTR-2 valve


actuation

2.85 (1.3)

Lube Oil Purifier Vacuum Tower <2>

Norm.: 100
(6.89)
<1>

Max.: 115 (7.9)


Design: 140
(9.65)

Norm.: 100
(37.7)
Max: 110
(43.3)
Design: 180
(82.2)

Max 88.2
(Max 40)
<2>

<2>

Instrument air @
TP 216

Min.: 80 (5.5)

BCL607 Antisurge valve

5.7 (2.6)

Seal Gas Booster On/Off valve


actuation

2.85 (1.3)

SOM5081820 Sh.21/22

Instrument air @
TP 823

SOM5081820 Sh.20/21 Seal Gas Booster casing pressurization


<2> <4>

<4>

REVISED WHERE SHOWN <4>

REVISED WHERE SHOWN <3>

REVISED WHERE SHOWN <2>

REVISED WHERE SHOWN <1>

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9.92 (4.5)
<4>

ITEM

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INSTRUMENT AIR
Air quality shall be clean, dry and oil free. Filtration degree: 20 nominal
(3.3.3 according to ISO8573.1)
SERVICE

FLOW
lb/h (kg/h)

<1>

External Seal Gas control valve


BCL607 Seal Gas By-Pass On/Off valve
SOM5081820 Sh.20/21 actuation

Min.: 80 (5.5)
2.85 (1.3)

<2>
<4>

Norm.: 100
(6.89)
<1>

BCL607 Primary Vent Pressure Control


Valve
BCL607 N2 intermediate Injection

SOM5081820 Sh.19/20 On/Off Valve


<2>

SUPPLY
TEMPERATURE
F (C)

2.85 (1.3)

Instrument air @
TP 803

Instrument air @
TP 807

SUPPLY
PRESSURE
psig (barg)

BCL607 Seal Gas Control valve


actuation <2> <4>

Max.: 115 (7.9)


2.85 (1.3)
2.85 (1.3)

Design: 140
(9.65)

Norm.: 100
(37.7)
Max: 110
(43.3)
Design: 180
(82.2)

5.7 (2.6)

SECTION 5 : WATER
ON/OFF-LINE WASHING WATER + DETERGENT (Note 1,2,3)
DESCRIPTION
Combined On/Off-Line Washing Tank, Water quantity for
washing
(See SOM5081819 Sh.26/27)

QUANTITY
Ft ( m)
35.3 (1)
notes 2, 3

QUALITY
For reference ONLY see Customer
spec.:
S090768.231-4.00-001-A-E
<2><3>

<4>

notes 4

NOTES
1.

One Trolley common for all five trains (Injection & Residue Gas Compressors).

2.

The washing tank detergent total volume will be a mixture of 1000L, composed with water 80% and
detergent at 20%. Concentration depends on the selected brand name of detergent. The quantity is
relevant for one washing.

3.

List of detergents (commercial description) according ITN07831.01:


3.1 Clean Blade GTC1000, GE Betz <2>
3.2 Rochem Fyrewash F2 or Fyrewash F3
3.3 Ivar Rivaenas R-MC
3.4: Airworthly ZOK 27
3.5 Kent Chemical Turboclean
3.6 Turbotect Turbotect 920/1020.

4.

For other information see also ITN07831.01

REVISED WHERE SHOWN <4>

REVISED WHERE SHOWN <3>

REVISED WHERE SHOWN <2>

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LUBE OIL WATER COOLER CLOSED COOLING WATER (per TRAIN)


DESCRIPTION
Lube Oil Cooling @ TP400A
SOM5081820 Sh.16/17 <2>

TEMPERATURE
F (C)

PRESSURE
psig (barg)

FLOW
US gpm (m3/h)

Supply: 98 (36.6)
Design: 180 (82.2)

Supply: 65 (4.48)
Design: 180 (12.4)

326.7 (74.2)
<1>

<2>

ATOMIZING AIR WATER COOLER CLOSED COOLING WATER (per TRAIN)

<1>

DESCRIPTION

TEMPERATURE
F (C)

PRESSURE
psig (barg)

FLOW
US gpm (m3/h)

Atomizing Air Cooling @ TP400B

Supply: 98 (36.6)
Design: 180 (82.2)

Supply: 65 (4.48)
Design: 180 (12.4)

Max 159.8 (36.3)


Min 55.9 (12.7)

<1>

<1><2>

<1>

SOM5081820 Sh.16/17 <2>

OIL PURIFIER OIL/WATER COOLER CLOSED COOLING WATER (per TRAIN)

<2>

DESCRIPTION

TEMPERATURE
F (C)

PRESSURE
psig (barg)

FLOW
US gpm (m3/h)

Oil Cooling @ TP411

Supply: 98 (36.6)
Design: 180 (82.2)

Supply: 65 (4.48)
Design: 180 (12.4)

Max 18.5 (4.2)

<2>

<2>

SOM5081820 Sh.17/18 <2>

<2>

SECTION 6 : OIL
LUBRICATING OIL
DESCRIPTION
Mineral oil ISO VG32
@MP300
SOM5081820 Sh.10/11 <4>

RESERVOIR VOLUME
US gal (m3)

EXPECTED
CONSUMPTION ft/day
(m/day)

QUALITY

Charge capacity:
6216 (23.53)

0.014 (0.0004)

According to SOM 17366


and GEK 28143

Notes :
First Filling Capacity coincides with Charge Capacity. This value includes run-down & interconnecting piping
volumes.

ITEM

REVISED WHERE SHOWN <4>

REVISED WHERE SHOWN <2>

REVISED WHERE SHOWN <1>

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SECTION 7 : NITROGEN
NITROGEN (Note 1)
SERVICE

FLOW
Ngpm
(NL/min)
<1>

Tertiary seals + Intermediate


seals BCL607 @ TP 800

146.35
(554)

SOM5081820 Sh.19/20 <4>

<1>

PRESSURE
psig (barg)

TEMPERATURE
F (C)

DUTY
REQUEST

Min.: 100 (6.89)


Norm.: 110 - (7.58)
Max.: 115 (7.93)
Design: 140 (9.65)

AMBIENT
Design: 180
(82.2)

Continuous
(during operation, start-up,
shut-down and cool-down )

<1>

NITROGEN FOR PURGE (Note 1)


SERVICE

VOLUME
US gal (m3)
(note 2)

Fuel gas piping on GT


package @ TP 145

Max 31.7
(max 0.12)

SOM5081820 Sh.3/4 <4>

<1><4>

Fuel gas piping on Scrubber


Skid @ TP 103

Max 79
(max 0.3)

SOM5081820 Sh.6/7 <4>

<4>

Fuel Gas Scrubbers @ TP 103


SOM5081820 Sh.6/7
<1><4>

Fuel Gas Heaters @ TP 103


SOM5081820 Sh.6/7
<1><4>

Seal Gas Filters @ MP822


SOM5081820 Sh.20/21
<1><4>

Seal Gas Booster Skid


@ MP 824
SOM5081820 Sh.20/21
<1><4>

Max 383
(max 1.45)
(each one)
<4>

Max 119
(max 0.45)
(each one)

PRESSURE
psig (barg)

Min.: 100 (6.89)


Norm.: 110 - (7.58)
Max.: 115 (7.93)
Design: 140 (9.65)
<1>

TEMPERATURE
F (C)

DUTY
REQUEST

AMBIENT

Intermittent
(N2 is required on scrubber
for purging during
maintenance stage only)

Design: 180
(82.2)

<4>

Max 0.93
(max 0.0035)
(each one)
<4>

Max 63.4
(max 0.24)
<1><4>

ITEM

REVISED WHERE SHOWN <4>

REVISED WHERE SHOWN <1>

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NITROGEN FOR ACCUMULATORS (Note 1)


VOLUME
US gal (m3)

SERVICE
Hydarulic oil Accumulators
@ MP700A/B/C
SOM5081820 Sh.13/14
<4>

PRESSURE
psig (barg)

N 3
Accumulators
Vol.
1.98 (0.0075)
each one

TEMPERATURE
F (C)

DUTY
REQUEST

Ambient

Intermittent
(N2 is required for
accumulator pre-charging
only; in case of loss of N2 of
course it is needed to
charge again on field)

812 (56)
Note 3

Notes:
1. Nitrogen Quality has to supply clean, free of oil, water (no condensate) or dust.
2. Volume to be swapped. Number of swaps depends on initial and final H2S concentration. Flow depends on
maintenance procedure (by customer)
3. Pre-charge pressure

SECTION 8 : SEAL GAS for 1st START-UP<3>


SERVICE

FLOW
lb/h (kg/h)

PRESSURE
psig (barg)

TEMPERATURE
F (C)

Seal gas from HP fuel gas header for 1st Start-Up


@ TP809 SOM5081820 Sh.20/21 <4>

Max 154.3 (70)

Norm. 442 (30.5)


Des. 570 (39.3)

Norm. 54 (12.2)
Des. 180 (82.2)

<3>
<3>
<3>

ITEM

REVISED WHERE SHOWN <4>

31

<3>
REVISED WHERE SHOWN <1>

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