AC7102 Rev H Heat Treat

AC7102 REV.
AUDIT CRITERIA
Issued 1993-06
Revised: 2014-9
161Thorn Hill Road

Warrendale, PA 15086-7527
Superseding AC7102 Rev. G.
Baseline
Nadcap AUDIT CRITERIA for HEAT TREATING
TO BE USED ON AUDITS CONDUCTED ON OR AFTER 11-May-2014
Editorial Revision: 14-May-2014 para 1.1.2, 3.2.1, 2.1, 2.2., 2.3, 2.4, 5.2, 5.2.1, 13.3.3
Editorial Revision: 11-Sept-2014 para 1.1.1, added AC7102/10
Editorial Revision: 23-Sept-2014 para 2.3, 7.3.1, 7.3.2, 7.3.3, 7.3.4, EC Data
1.0
INSTRUCTIONS TO SUPPLIER TO BE AUDITED
1.1
Prior to the Audit
1.1.1
The Supplier shall complete a self-audit to (as applicable):
YES
NO
AC7102
AC7102/1 (If seeking Brazing approval)
AC7102/2 (If seeking Aluminum approval)
AC7102/3 (If seeking Carburizing approval)
AC7102/4 (If seeking Nitriding approval)
AC7102/5 (If Hardness testing is used in support of in-house heat
treating)
AC7102/6 (If seeking HIP approval)
AC7102/7 (If seeking Induction Hardening approval)
AC7102/8 (If seeking Heat Treating approval)
AC7102/10 (If seeking Localized Heat Treating approval)
AC7101/3 (If Tensile testing is used in support of in-house heat
treating)
AC7101/4 (If Metallography and Microindentation testing are used
in support of in-house heat treating)
AC7102/S (If seeking Primes specific approval)
All non-conformances shall be corrected by the corrective action system, prior to

the actual audit. Nonconformance of a technical nature found during the actual
audit will, at the Task Groups discretion, require a follow-up audit at the suppliers
expense. This self-audit shall be maintained by the Supplier for review by the
auditor.
During the self-audit the Supplier shall record each procedure and paragraph
number for each checklist question requiring an answer on procedures.
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PRI values your input. To provide feedback on this document, please contact the appropriate commodity staff engineer.
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Copyright 2014 Performance Review Institute. All rights reserved.
t-frm-15
2-Jan-14
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AC7102
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Ready availability of all documentation required by the Nadcap auditor will speed
up the audit process significantly.
1.1.2
The Supplier shall send the following to the auditor 30 days prior to the scheduled
audit (in English, unless otherwise agreed between auditor and supplier):
List of equipment (atmosphere generation, testing equipment, lab

equipment, inspection equipment, plating, coating, cleaning,
Pyrometry, and Pyrometry testing, etc.) (U14)
List of purchased services, including name(s) of supplier for
calibration, processing, testing, etc., schedule of calibrations,
uniformity surveys, system accuracy tests, hardness machines
servicing, etc., schedule of periodic tests (tensile, decarburization,
etc.)
List of Prime customers and specifications for which heat treater is
approved
List of heat treat specifications [military, government, industry (AMS,
etc.) and customer] that supplier is working to
Copy of internal general procedures for heat treat processing,
Pyrometry and testing/inspection of heat treated product (exemption
for ITAR and Export Control documents applies).
Organization chart
1.2
During the Audit
1.2.1
The Supplier should provide for an in-briefing for the auditor. Key members of the
Suppliers staff should attend the in-briefing so the audit purpose, methods and
assessment process can be discussed.
1.2.2
Working space for the auditor with desks or tables, chairs, telephone, clerical,
typing and reproduction services should be provided as required.
1.2.3
Auditor shall verify the scope of accreditation and modify it in eAuditNet as

required in agreement with the Supplier.
1.2.4
A final debriefing shall be conducted at the completion of the audit. Each

nonconformance report (NCR) shall be reviewed and the Supplier will be given the
opportunity to seek clarifications.
NOTE: The Heat Treating Task Group may, upon review, change the auditors
determination of a finding.
1.2.5
The Supplier has 21 calendar days to submit corrective actions and effective
dates for each NCR. The supplier shall respond to each individual NCR using the
appropriate form/media (see Public Documents on eAuditNet). Supporting
documentation shall be traceable to each individual NCR. The response must
address the root cause of the nonconformance from a systems management
approach and the actions taken or to be taken to preclude reoccurrence
1.3
Definitions and Interpretations
1.3.1
For definitions and interpretations see Heat Treating Task Group Audit Handbook.
1.3.2
(Info) When noted (as shown) below, the YES/NO column indicates a question
that is asked for information only, with no corresponding requirements. The NO
YES
NO
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answers to these questions do not require a nonconformance report or an

explanation.
1.4
Additional information for Suppliers
1.4.1
In addition to the commodity checklist noted herein, there may be other pertinent
data such as audit handbooks, attachments and preparatory instructions
necessary for the completion of the audit. These can be found and downloaded
from eAuditNet under Public Documents.
1.4.2
Questions marked with (U) codes are applicable to all Suppliers. (Uxx)
codes indicate that there are additional related questions in AC7102/S.
Those questions concern only the corresponding prime and shall be
answered only if the prime is identified as a customer.
2.0
SUPPLIER INFORMATION
DIVISION:
NATURE OF BUSINESS (U14):
IN-HOUSE PRODUCTS ONLY:
ACCEPTS OUTSIDE WORK:
TOTAL EMPLOYEES:
HEAT TREATING PERSONNEL:
SQUARE FEET OF HT AREA(S):
NO. OF SHIFTS WORKED:
ADDITIONAL CONTACTS
POSITION
COMMENTS:
2.1
Cover letter/notes attached.
2.2
Quality System Approval/certificate verified

(AC7004/AS/EN/JISQ 9100)
2.3
Staff Report attached.

Ensure that the scope has been reviewed and signed off in eAudinet with the
EMAIL
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Supplier.
2.4
Yes/No
Yes/No
Yes/No
Yes/No
Plant Location Changed

QC Manager Changed
Equipment Moved
Common Findings to Previous Audit
3.0
GENERAL QUALITY SYSTEM
3.1
Document Control
3.1.1
Are the applicable revisions of the appropriate documents available at the

appropriate workstation? (To make an Audit Handbook clarification/descriptive)
3.2
Contract Review
3.2.1
Are contracts and incoming purchase orders reviewed to ensure that:

a.
The quality and technical requirements, including any unique customer

requirements, are adequately defined and documented?
b.
Adequate capability, customer approvals and resources by the processor to

meet the requirements?
c.
Any deviations from the proposal/contract are resolved in writing by

authorized personnel/prime/supplier?
d.
Adequate definition of the work statement to identify the specific

process(es) to be performed including specification number(s), applicable
Type(s), Class(es), Grade(s), etc.?
e.
Identification of the prime aerospace customer that has design authority?
f.
Identification of the aircraft model or hardware that the part numbers

represent where applicable. (e.g. Boeing 777, Airbus A320, etc.)?
g.
Does the supplier flow contractual requirements down internally and to subtier suppliers?
NA
YES
NO
YES
NO
3.3
Control of Nonconforming Product
3.3.1
Is the nonconforming material controlled, and the customer notified of each

instance of nonconforming product in accordance with the contractual
requirements?
YES
NO
3.3.2
When reheat treatment is performed: is it allowed by specification, properly

documented, retested, and in compliance with customer requirements?
YES
NO
3.4
Corrective Action
3.4.1
Are all corrective actions from the previous Nadcap audit still implemented (check
the last full audit)?
YES
NO
3.5
Internal Audits
3.5.1
Are planned and documented internal quality audits performed on a scheduled
YES
NO
NA
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basis by knowledgeable personnel not directly responsible for the work?

3.5.2
Are all Nadcap elements within the scope of the Suppliers accreditation properly
addressed in the internal audit?
YES
NO
3.6
Quality Planning These requirements must be checked through all job

audits performed.
3.6.1
Is only the heat treating equipment which meets the requirements of the applicable
specifications for instrumentation and temperature uniformity used for processing?
YES
NO
3.6.2
Are specified times based on the appropriate thickness of the part or other criteria
in accordance with the applicable specification?
YES
NO
3.6.3
Are tensile specimens and other test specimens included with production loads
when required?
YES
NO
NA
3.6.4
Are there procedures that address the use and placement of load thermocouples
when required by specification or customer requirements?
YES
NO
NA
3.7
Frozen Planning
3.7.1
When customer approved fixed processes are required, is the Supplier working to
the latest revision approved by the Customer and is the evidence of this approval
on file?
3.8
First Lot Inspection
3.8.1
Is engineering first lot inspection and approval documented when required by the
customer?
YES
NO
3.8.2
Are records maintained for the development of fixturing and racking sketches, for
first article inspection when required by specification or customer requirements?
YES
NO
3.9
Purchasing
3.9.1
Are all facilities used for subcontracted testing and processing approved by either
the Customer or Prime, as required?
YES
NO
3.9.2
Are consumable goods, such as process atmospheres, quenchants, salts,

thermocouples, and materials for test samples, ordered and accepted according to
an in-house document or to a specific standard?
YES
NO
NA
YES
NO
NA
3.10
Electronic program control and data acquisition
3.10.1
Is there a procedure in place to address software control?
YES
NO
3.10.2
Is there evidence that software used to control and record Heat Treatment
equipment (programmable controller, electronic charts, etc.), is compliant with
approved procedure?
YES
NO
3.10.3
Are all software revisions verified by first lot inspection to ensure compliance with
specification requirements?
YES
NO
NA
NA
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4.
PERSONNEL
4.1
Training
4.1.1
Are there training procedures that assure personnel performing contract review,
job planning, heat treating and associated quality and test functions are competent
to perform assigned tasks?
YES
NO
4.1.2
Do records indicate that training is scheduled and attended in accordance with

procedures and documented?
YES
NO
4.2
Evaluation of Personnel
4.2.1
Do procedures require periodic evaluation to ensure that approved personnel

maintain proficiency in their assigned heat treating and related tasks?
YES
NO
4.2.2
Do records indicate that the evaluations are performed at documented frequencies

and the results reviewed with employees in a program of continuous improvement
of personnel??
YES
NO
5.
MATERIAL HANDLING AND TRACEABILITY
5.1
Incoming Material to Processing
5.1.1
Are identification, count and quality discrepancies resolved prior to processing of

parts?
YES
NO
5.1.2
Do procedures ensure that incoming customer documents remain traceable to

those specific jobs throughout processing?
YES
NO
5.2
General Cleaning
5.2.1
Does the internal procedure require that parts be clean prior to loading for
processing in the furnaces? (U18)
YES
NO
5.2.2
Do records and observations indicate that the procedure is followed?
YES
NO
5.3
Corrosion Resistant Steels Cleaning
5.3.1
Does the internal procedure require that all PH steel parts with any finish machined
surfaces are cleaned prior to heat treatment and handled with clean gloves after
cleaning? (U11)
YES
NO
5.3.2
Do records and observations indicate that the procedure is followed?
YES
NO
5.4
Titanium Cleaning and Handling
5.4.1
Does the internal procedure for cleaning Titanium surfaces preclude the using of
halogenated substances?
YES
NO
5.4.2
Does the internal procedure require that parts with any finished surfaces be
handled with clean gloves?
YES
NO
5.4.3
Are the procedures followed?
YES
NO
6.
INSPECTION
NA
NA
NA
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6.1
Process Verification
6.1.1
Is each heat treatment cycle reviewed for job traceability, correct temperature, time
at temperature and all other related parameters? (U11)
YES
NO
6.1.2
Is this review performed by Quality Assurance, other designated personnel, or selfinspected by the automated computer control and monitoring system?
(See Heat Treating Audit Handbook) (U11, U7)
YES
NO
6.1.3
Is the review documented in accordance with the customer requirements? (U11)
6.1.4
Are the acceptance status and any test data recorded on the shop paper only after
the operation for that job has been completed?
YES
NO
6.2
Sampling Plans
6.2.1
Does the supplier have a procedure that details all aspects of sampling inspection
that is in accordance with all customer heat treating specification sampling
requirements?
6.2.2
Do all supplier heat treating sampling plans contain:
NA
YES
NO
a.
A method to determine the quantity of product to check in the lot?
YES
NO
b.
Specified frequency and method of sampling?
YES
NO
c.
When to change to tightened or reduced plans?
YES
NO
6.2.3
Are sampling plans approved by the customer, when required?
YES
NO
6.2.4
Is there documented training in the use of the sampling plan which includes sample
size and selection, reduced and tightened plans, and when to implement them?
YES
NO
6.2.5
Does a sampling of jobs where sample inspection is permitted indicate that customer
requirements have been flowed down correctly to the inspector or delegated
operator and are met?
YES
NO
7.
PROCESS CONTROL TESTING
7.1
Does the Supplier have procedures or other documentation in place that addresses
all required Heat Treat process control testing? (See Heat Treating Audit Handbook)
YES
NO
7.2
Do the procedures or other documentation contain or reference the following

information:
7.3
a.
All applicable specifications when testing is specified? (See section 3.2)
YES
NO
b.
All qualification, periodic, and lot/batch acceptance testing as required by

specifications?
YES
NO
c.
A schedule for the completion of periodic tests?
YES
NO
d.
Documentation that tests were performed per the schedule?
YES
NO
Auditor is to select a minimum of 4 periodic tests (excluding Pyrometry, Hardness,

and Conductivity) consisting of internal or external tests (including requirements,
NA
NA
NA
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frequency, actual results, compliance, etc.) from the Suppliers Process Control
System and evaluate them against the applicable specification requirements,
including interval and test method. Two of these verifications may be selected as
part of the Job Audits or they may all be selected separately.
7.3.1
Test 1:
YES
NO
7.3.2
Test 2:
YES
NO
7.3.3
Test 3:
YES
NO
7.3.4
Test 4:
YES
NO
7.4
Hardness and/or Conductivity Testing
7.4.1
For information only, does the supplier perform hardness and/or conductivity testing?
YES
(info)
NO
YES
(info)
NO
YES
(info)
NO
YES
(info)
NO
If the Supplier performs hardness testing and/or conductivity testing for acceptance
of product, Nadcap AC7102/5 checklist shall be executed.
7.5
Metallography/Microhardness
7.5.1
For information only, does the supplier perform metallography and microhardness
testing? (U18)
If the Supplier performs metallography/microhardness testing for acceptance of
product or process control of the heat treatment process, Nadcap AC7101/4
checklist shall be executed, unless the supplier is accredited by Nadcap Material
Testing Laboratory Task Group to AC7101/4 checklist.
7.6
Mechanical Testing
7.6.1
For information only, does the supplier perform mechanical testing? (U11)
If the Supplier performs mechanical testing for acceptance of product or process

control of the heat treatment process, Nadcap AC7101/3 checklist shall be executed,
unless accredited by Nadcap Material Testing Laboratory Task Group to AC7101/3
checklist.
7.7
Preparation of Mechanical Test Specimens
7.7.1
For information only, does the supplier prepare the specimens for the mechanical
testing?
7.8
Surface Contamination Testing of Alloy Steels
7.8.1
Do the internal testing procedures conform to the specifications?
7.8.2
Do the internal testing procedures cover the following:

a.
Partial decarburization of steels?
NA
YES
NO
YES
NO
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b.
Total decarburization of steels?
c.
Carburization of steels?
d.
IGO/IGA (Inter Granular Oxidation/Inter Granular Attack) test?
-9-
YES
NO
YES
NO
7.8.3
Are the test records current and complete?
YES
NO
7.8.4
Is there a system in place to ensure that decarburization tests are performed at the
proper frequency, whether it is periodic or with the load? (U11)
YES
NO
7.9
Titanium Testing
7.9.1
Is there a system in place to control the test coupons and their use when required?
YES
NO
7.9.2
Does the internal documentation support that the test coupons are used in
accordance with the procedures/specifications?
YES
NO
7.9.3
Is there a system in place and adequate procedures for the control of hydrogen pick
up that meets the method and frequency specified by the customers requirements?
YES
NO
8.
REFRIGERATION AND SUB-ZERO TREATMENTS OF STEELS
8.1
Do procedures cover sub-ambient/sub-zero cooling according to the customer

requirements, or in absence of customer requirements, does the supplier have a
default procedure?
YES
NO
8.2
Do procedures and job planning specify time/temperature limits for sub-ambient/subzero treatments?
YES
NO
8.3
Do records indicate that the procedures are followed?
YES
NO
9.
FURNACE CONTROL AND MAINTENANCE
9.1
Furnace Document Control
9.1.1
Operating Instructions
9.1.1.1
Are the current operating manuals or instructions available to furnace operators,

maintenance personnel and other personnel requiring the information?
YES
NO
9.1.2
Heating and Cooling Parameters (U10)
9.1.2.1
Does the internal procedure specify the method for determining heat-up rate, start of
soaking time, end of soaking time and cooling rate? (U10)
YES
NO
9.1.2.2
Do records on the furnace chart or furnace log indicate compliance to the above
procedure and customer requirements?
YES
NO
9.2
Maintenance
9.2.1
Are all components of each furnace that can affect the functionality inspected and
maintained in accordance with a documented preventative maintenance schedule?
(U3)
YES
NO
NA
NA
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9.2.2
Do records indicate that the inspection and maintenance have been performed in
accordance with the schedule?
9.3
Control of the Heating Environment
9.3.1
Does the internal procedure specify how atmospheres are to be controlled and
monitored to ensure conformance to the requirements?
YES
NO
9.3.2
Do records indicate that the procedure is followed?
YES
NO
9.4
Metering
9.4.1
Are the flow meters operational and appropriate for the gas and flow rates used?
YES
NO
9.4.2
Do the inspection and maintenance schedule include periodic checks of flow meters
to ensure that they are functioning?
YES
NO
9.4.3
Does the internal procedure address the safety shut-off valves and the emergency
gas purges?
YES
NO
9.5
Purging
9.5.1
When the atmosphere is changed, is the furnace purged in accordance with an

internal procedure that assures elimination of the effects of previous atmosphere?
YES
NO
9.5.2
Does the internal procedure for purging Ammonia bearing atmospheres used for
nitriding include an Ammonia cut-off and purge in accordance with specification
requirements?
YES
NO
9.5.3
YES
NO
9.6
Neutral Salt baths for Steel
9.6.1
Is each salt bath tested periodically in accordance with the applicable heat treatment
specifications?
YES
NO
9.6.2
Do the salt bath test results demonstrate conformance to carburization,

decarburization, nitriding, and intergranular attack requirements?
YES
NO
9.6.3
Is there an internal procedure for these tests?
YES
NO
9.6.4
YES
NO
9.7
Carbon Controls for Steels
9.7.1
Do the internal procedures specify a system of maintenance and calibration of carbon

control indicators?
YES
NO
9.7.2
Do records indicate that the maintenance and calibrations are performed as required
by the procedures and applicable specifications?
YES
NO
9.7.3
Is the accuracy of the carbon control system confirmed by the results of tests
required by the heat treatment specifications?
YES
NO
9.8
Snap Temper
9.8.1
Are there procedures that address snap tempering within the time limits required by
the customers specifications? (U11)
YES
NO
NA
NA
NA
NA
NA
NA
YES
NO
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9.9
Quench System
NA
9.9.1
Are the quench mechanisms operational and capable of meeting maximum quench
delay provisions of the specifications?
9.10
Quenchant Maintenance
9.10.1
Does the internal procedure specify that quenchant temperatures are to be controlled
and documented?
YES
NO
9.10.2
Is all temperature recording and controlling equipment calibrated?
YES
NO
9.10.3
Do quenchant agitation and/or agitation of the product during quenching conform to

the applicable specifications?
YES
NO
9.11
Polymer Quenchants (Except Aluminum see AC7102/2)
9.11.1
Is there a system in place that ensures polymer quenching is only used when
permitted by the particular specification for the alloy and metal thickness?
YES
NO
9.11.2
Do procedures define the polymer concentration in accordance with the

requirements?
YES
NO
9.11.3
Do the records indicate compliance?
YES
NO
9.11.4
Do procedures specify the frequency and methods for determining the polymer
concentration in accordance with the requirements?
YES
NO
9.12
Quench Effectiveness
9.12.1
Do procedures specify the frequency and methods for the testing of oil quenchants
in accordance with all customer requirements?
(See Section 7)
YES
NO
9.12.2
Do the records indicate that quenchant effectiveness is consistent and meets the
specifications requirements?
YES
NO
9.13
Press Quench
9.13.1
Are the expander pressure, the cylinder pressure, and the number and force of hold
down springs, and applicable tolerances documented on or traceable to the traveler
for each job?
9.14
Racks, Fixtures and Baskets
9.14.1
Do internal procedures require that, when a part requires a specially designed

fixturing or racking method, that the specific fixturing or racking is used?
YES
NO
9.14.2
Are there internal procedures, racking sketches, or other means to ensure that
spacing between the parts is adequate for circulation of the heating medium and
coolant/quenchant as required by the specifications?
YES
NO
9.14.3
Do records indicate that the procedures are followed?
YES
NO
9.14.4
Does the internal procedure require that the racks/fixtures/baskets are examined for
integrity, and repaired or scrapped as necessary?
YES
NO
YES
NO
YES
NO
NA
NA
NA
NA
YES
NO
NA
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9.14.5
9.15
Fasteners
9.15.1
Is there a system in place to ensure that the fasteners are only processed in qualified
containers to approved procedures and customer requirements, or, when qualified, in
a continuous furnace?
9.16
Plating
- 12 YES
NO
NA
YES
NO
NA
Note: For purposes of this section, plating is limited to the plating operations utilized
for temporary masking or other operations for successful heat treatment or brazing.
This is not intended to replace plating for finishing purposes as controlled by
Chemical Processing Task Group.
If the supplier has a current Nadcap Chemical Processing accreditation that includes
both plating and stripping, questions 9.16.1 through 9.16.7.2 are YES unless
otherwise noted as part of the finding during this Special Process audit.
9.16.1
Does a general or part-specific documented procedure define the following:
9.16.1.1
In-process cleaning methods, water break free check?
YES
NO
9.16.1.2
Etching?
YES
NO
9.16.1.3
Strike/Activation, including temperature, time, current (as applicable)?
YES
NO
9.16.1.4
Post-process cleaning methods?
YES
NO
9.16.1.5
The specified plate thickness and method(s) of its measurement?
YES
NO
9.16.1.6
Any required treatment for preventing hydrogen embrittlement?
YES
NO
9.16.2
Fixturing, racking, masking
9.16.2.1
Are the fixtures, racks and masking materials defined and identified?
9.16.2.2
Do fixtures and masking prevent the entrapment of air or process solutions, and
protect parts from corrosion and unwanted coverage?
NA
NA
YES
NO
YES
NO
9.16.2.3
Does the fixturing and racking facilitate solution neutralization and removal during
rinsing, and minimize solution and rinse water drag-out and cross contamination of
process tanks?
YES
NO
9.16.2.4
Do the fixturing, racking, electric circuit design and lifting equipment preclude
mechanical damage or electrical arcing?
YES
NO
9.16.3
Processing tanks
9.16.3.1
Are processing tanks identifiable for their contents and specified temperature
ranges?
YES
NO
9.16.3.2
Are the tanks with specified temperature ranges operating within those ranges at the
time of processing?
YES
NO
9.16.3.3
Are tanks of sufficient volume and dimensions to contain hardware during processing
and assure sufficient coverage of parts?
YES
NO
9.16.3.4
Are tanks that require uniform temperature and solution concentration agitated?
YES
NO
NA
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9.16.3.5
Are tanks for electrolytic coatings equipped and configured to promote the required
uniform deposition rate?
YES
NO
9.16.4
Are anodes controlled and specific to each process solution to avoid cross
contamination?
YES
NO
9.16.5
Are equipment and solutions in compliance with applicable customer requirements?
YES
NO
9.16.6
Do the records show that the specified thickness of plate is achieved?
YES
NO
9.16.7
Stripping
9.16.7.1
Are the methods and materials for removal of plating as specified or approved by the
customer?
YES
NO
9.16.7.2
Do stripping procedures include an inspection of the stripped component following

the strip operation?
YES
NO
10.
PYROMETRY TESTING
NA
The auditor shall execute Nadcap AC7102/8 checklist as part of this audit.
11.
VACUUM FURNACES
NA
11.1
Procedures
11.1.1
Does the internal procedure or other documentation specify cleaning of parts, tooling
and baskets by methods and with materials that ensure freedom from contamination
during vacuum heat treating?
YES
NO
11.1.2
Does the internal procedure, photographic evidence, or other documentation specify

placement of load thermocouples, racking of parts, and furnace loading? (U10)
YES
NO
11.2
Tests and Records
11.2.1
Does the internal procedure control the following:

a.
Leak-up rate test? (U10 & U7)
YES
NO
b.
Calibration of vacuum instruments, controllers, recorders, thermocouples,

master gauges, dew point and other gas contaminant measuring instruments?
(U10 & U7)
YES
NO
c.
Quench gas purity and/or dew point (i.e. does the gas certification meet
specification requirements)?
YES
NO
d.
Furnace burn-out?
YES
NO
e.
For partial pressure atmosphere, does the dew point of the gas is periodically
checked as the gas enters the furnace?
YES
NO
11.2.2
Does the calibration interval of the vacuum systems sensor, control panel and
recorder meet the frequency of the customer specification?
YES
NO
11.2.3
Are calibration acceptance criteria defined in the internal procedure?
Yes
NO
NA
PRI
AC7102
Revision H
- 14 -
11.2.4
Do records indicate that the tests and calibrations are performed as required by the
internal procedure and all applicable specifications?
YES
NO
11.2.5
Is the vacuum level in the heating and cooling chambers recorded during all thermal
cycles requiring vacuum? (U10)
YES
NO
12.
COMPLIANCE AUDITS OF COMPLETED HEAT TREATING JOBS
12. to 13.
The Auditor shall execute two (2) completed long job audits (including final testing).
When the YES/NO is followed by (Info), the info notation indicates a question that is asked for
information only, with no corresponding requirement. A NO answers to these questions do not
require a nonconformance report or an explanation.
14.
COMPLIANCE AUDITS OF ABBREVIATED IN-PROCESS HEAT TREATING JOBS
14. to 21.
The Auditor shall execute eight (8) abbreviated in-process job audits for a single lot of in-process
parts, except when the in-process Heat Treating jobs are replaced by an equal amount of in-process
Brazing jobs (part of the checklist AC7102/1 performed in conjunction with AC7102 checklist). When
eight (8) abbreviated in-process jobs cannot be witnessed, completed jobs may substitute the inprocess jobs, but not for more than four (4).
When the YES/NO is followed by (Info), the info notation indicates a question that is asked for
information only, with no corresponding requirement. A NO answers to these questions do not
require a nonconformance report or an explanation.
PRI
12.
AC7102
Revision H
- 15 -
COMPLIANCE AUDIT OF COMPLETED HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the
audit. Technical information on parts which have been designated Export Controlled License
Required (EC-LR) cannot be input into eAuditNet.
Throughout the Compliance section of the audit specific questions/data entry points are marked
with an (EC). These are questions which have been designated by the Task Group as those
which cannot be answered in eAuditNet IF the part is (EC-LR). Do not enter technical data, add
the comment EC Technical Data Restricted. If Auditors have any questions about this, they
should contact the Staff Engineer for directions.
12.1
Job #1 Identity: (Info)

a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer
specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, plating, etc.) - See sections 5

and 9
12.1.1
Does the job planning contain all of the applicable items described below?
a.
Part number and/or adequate description of the material.
b.
Identification of quantity, material type, condition, form, and test samples as

applicable.
c.

authorized personnel/prime/supplier.
d.
YES
NO
PRI
AC7102
Revision H
- 16 -

Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
i.
Place to record date operation performed.
12.2
Racking
12.2.1
Are customer racking or batching requirements specified?
(EC)
Describe: (EC) Do not describe but answer YES or NO
12.2.2
Is racking or batching specified as requirement on the shop paper?
(EC)
12.2.3
Is the racking or batching used in accordance to requirements?
(EC)
12.2.4
Did racking ensure that air is not entrapped detrimentally during the quench?
12.3
Thermal Treatment Step One
12.3.1
Step One:
12.3.2
NA
Furnace used:
Date part(s) processed:
YES
NO
YES
NO
YES
NO
YES
NO
NA
(EC) Step One Temperature

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
ACTUAL
TEMPERATURES
Check if used
Control
NA
(EC)
Recorder
(EC)
High/Low Type A or C
Instrumentation
(EC)
PRI
AC7102
Revision H
(EC)
Load
Thermocouples
12.3.3
- 17 -
(EC) Step One Time

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Atmosphere
Time and
Tolerance
Time loaded into
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling

Cooling Rate
(Excluding
Quench)
12.3.4
(EC)
(EC) Step One Quench

REQUIREMENT
NA
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Quench delay
Quench media %
Quenchant
Temperature Start
Quenchant
Temperature End
Quenchant
Temperature Rise
Quench gauge
calibration
Delay to the next
operation
(EC)
(EC)
(EC)
(EC)
12.3.5
Was the furnace stabilized at or below set temperature (including the room
temperature for vacuum furnaces) before loading the parts?
(EC)
Describe: (EC) Do not describe but answer YES or NO.
12.3.6
What is the basis for determining the start and the end of the soak?
Describe:
YES
NO
PRI
AC7102
Revision H
- 18 -
12.3.7
Does the method for determining the start and the end of soak meet the customer
requirements?
YES
NO
12.4
Offsets
12.4.1
Is offsetting performed?
YES
NO
12.4.2
Is offsetting permitted by the customer?
YES
NO
12.4.3
What offset is made?
NA
Describe:
12.5
Step One Summary
12.5.1
Is the uniformity requirement or furnace number specified on shop paper?
NA
YES
NO
(List below):
12.5.2
Does the furnace meet the uniformity requirement?
YES
NO
12.5.3
Does the furnace possess the control and recording instrumentation required by
the governing specification for this heat treatment?
YES
NO
12.5.4
Did cooling/quenching meet the requirements?
YES
NO
12.5.5
Does all thermal treatment meet the specified requirements?
YES
NO
12.5.6
Is there evidence that heat treatment cycles are reviewed for job traceability,
correct temperature and time at temperature?
YES
NO
12.5.7
Was this review performed by QA or other designated personnel and the review
documented in accordance with the customer requirements? (U11)
YES
NO
12.6
Thermal Treatment Step Two Temper
12.6.1
Step Two Temper:
12.6.2
(EC)
12.6.3
Furnace used:
What is the basis for determining the tempering temperature for alloy steels?
a.
Specified in the shop paper
b.
As quenched hardness
c.
Other (Describe)
(EC) Step Two Temper Temperature
NA
PRI
AC7102
REQUIREMENT
(EC)
Revision H
SHOP PAPER
REQUIREMENT
(EC)
- 19 -
SET
TEMPERATURE
(EC)
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
Load
Thermocouples
12.6.4
(EC)
(EC)
(EC) Step Two Temper Time

REQUIREMENT
Atmosphere
Time and
Tolerance
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Time loaded into

furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
12.7
Thermal Treatment Step Two Age/PPT/Second Temper
12.7.1
Step Two Age/PPT/Second Temper:
12.7.2
Furnace used:
NA
(EC) Step Two Age/PPT/Second Temper Temperature

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
ACTUAL
TEMPERATURES
PRI
AC7102
Revision H
- 20 -
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
12.7.3
(EC) Step Two Age/PPT/Second Temper Time

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Atmosphere
Time and Tolerance

Time loaded into
furnace
Time start of soak
Time end of soak
Media for Cooling
Cooling Condition
12.8
Step Two Summary
12.8.1
Is the uniformity or furnace number specified on shop paper?
(EC)
(EC)
(EC)
(EC)
NA
YES
NO
(List below):
12.8.2
YES
NO
12.8.3
Does the furnace possess the control and recording instrumentation required by the
governing specification for this heat treatment?
YES
NO
12.8.4
YES
NO
PRI
AC7102
Revision H
- 21 -
12.8.5
YES
NO
12.8.6
Is there evidence that the heat treatment cycles are reviewed for job traceability,
YES
NO
12.8.7
YES
NO
12.9
Cold Temperature Treatments
(EC)
Treatment specified:
(EC)
Treatment on the shop paper:
(EC)
Treatment performed and documented: (EC) YES or NO answer only
12.9.1
Do these treatments meet the customer requirements?
12.10
Load Thermocouples
12.10.1
Are the load thermocouples required for this job either by the customer or internal
procedure?
(EC)
What requirements/documentation is specified?
(EC)
How many load thermocouples are used?
What kind (expendable/non-expendable) and type?
How are the usage cycles or time intervals controlled?
Location of the load thermocouples:
Method of attachment or method to simulate the maximum part thickness:
(EC)
12.10.2
Did the usage and placement of load thermocouples conform to requirements?
12.11
Straighten/Stress Relieve
12.11.1
Was the straightening/stress relieving done?
NA
YES
NO
NA
YES
NO
YES
NO
NA
YES
NO
PRI
AC7102
Treatment specified
(EC)
12.11.2
Revision H
- 22 -
Treatment on the shop paper

(EC)
Treatment performed
(EC)
Do these treatments meet the customer requirement?
YES
NO
Note: Straightening time and temperature allowances for straightening may be in

subordinate specifications rather than in the basic heat treating specification.
12.12
(EC) Hardness Testing

REQUIREMENT
Hardness/Tensile
range
Hardness
converted from
Tensile
Sample/Parts
tested
Test frequency
Converted
hardness recorded
NA
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
*Only record if a part or sample was

tested
(EC)
12.12.1
Does the hardness obtained conform to specification?
YES
NO
12.12.2
Is the operator currently qualified/certified to perform Hardness Testing?
YES
NO
12.13
(EC) Conductivity Testing

REQUIREMENT
NA
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Conductivity range
Test method
Sample/Parts
tested
*record if sample or part tested
12.13.1
Does the conductivity obtained conform to specification?
YES
NO
12.13.2
Is the operator currently qualified/certified to perform Conductivity Testing?
YES
NO
12.14
Additional Periodic and Lot testing required: (Charpy impact, Tensile

test, Fracture toughness, Metallographic and/or Microhardness tests,
etc.)
NA
PRI
AC7102
Revision H
(EC)
Additional lot or periodic testing required by the specification:
(EC)
Shop paper requirement for additional testing:
(EC)
Actual additional testing results:
- 23 -
12.14.1
Are these tests properly documented in the Suppliers Process Control System?
YES
NO
12.14.2
Do the tests meet the customer requirement?
YES
NO
12.15
Operator Control and Job Acceptance
12.15.1
Independent Heat Treaters
12.15.1.1
Does the certificate show compliance to all applicable drawing, specification and
PO requirements including documentation of any exceptions (e.g. pre- and postcleaning, straightening, testing, etc.)?
YES
NO
12.15.1.2
Does the certificate list the revision level of the specification to which the parts
were processed?
YES
NO
12.15.1.3
Do the test reports reflect the actual data?
YES
NO
12.15.1.4
Is the shop paper verified and accepted by authorized personnel?
YES
NO
12.15.2
Manufacturers/Captive Heat Treaters
12.15.2.1
YES
NO
12.16
Did this job comply with all other requirements?
YES
NO
NA
NA
PRI
13.
AC7102
Revision H
- 24 -
COMPLIANCE AUDIT OF COMPLETED HEAT TREATING JOB
NA
13.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
(EC)
k.
Pre-heat treatment requirements (cleaning, plating, etc.) - See sections 5

and 9
13.1.1
a.
b.

applicable.
c.

d.
YES
NO
PRI
AC7102
Revision H
- 25 -

e.
f.
g.
h.
i.
Place to record date operation performed.
13.2
Racking
13.2.1
Are customer racking or batching requirements specified?
(EC)
13.2.2
Is racking or batching specified as requirement on the shop paper?
(EC)
13.2.3
Is the racking or batching used in accordance to requirements?
(EC)
13.2.4
Did racking ensure that air is not entrapped detrimentally during the quench?
13.3
13.3.1
Step One:
13.3.2
NA
Furnace Used:
YES
NO
YES
NO
YES
NO
YES
NO
NA

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
ACTUAL
TEMPERATURES
Check if used
Control
Recorder
Instrumentation
NA
(EC)
(EC)
(EC)
PRI
AC7102
Revision H
- 26 -
Load
Thermocouples
13.3.3
(EC)
(EC) Step One Time

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Atmosphere
Time and
Tolerance
Time loaded into
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling

Cooling Rate
(Excluding
Quench)
13.3.4
(EC)
(EC) Step One Quench

REQUIREMENT
Quench delay
Quench media %
NA
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
Quenchant
Temperature Start
Quenchant
Temperature End
Quenchant
Temperature Rise
Quench gauge
calibration
Delay to the next
operation
ACTUAL
(EC)
(EC)
(EC)
(EC)
13.3.5
Was the furnace stabilized at or below set temperature (including the room
temperature for vacuum furnaces) before loading the parts?
(EC)
Describe: (EC) Do not describe but answer YES or NO.
13.3.6
What is the basis for determining the start and the end of the soak?
Describe:
YES
NO
PRI
AC7102
Revision H
- 27 -
13.3.7
Does the method for determining the start and the end of soak meet the customer
requirements?
YES
NO
13.4
Offsets
13.4.1
Is offsetting performed?
YES
NO
13.4.2
Is offsetting permitted by the customer?
YES
NO
13.4.3
What offset is made?
NA
Describe:
13.5
Step One Summary
13.5.1
NA
YES
NO
YES
NO
(List below):
13.5.2
13.5.3
YES
NO
13.5.4
YES
NO
13.5.5
YES
NO
13.5.6
Is there evidence that heat treatment cycles are reviewed for job traceability,
YES
NO
13.5.7
YES
NO
13.6
13.6.1
Step Two Temper:
13.6.2
(EC)
13.6.3
Furnace Used:
What is the basis for determining the tempering temperature for alloy steels?
a.
Specified in the shop paper
b.
As quenched hardness
c.
Other (Describe)
NA
PRI
AC7102
REQUIREMENT
(EC)
Revision H
SHOP PAPER
REQUIREMENT
(EC)
- 28 -
SET
TEMPERATURE
(EC)
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
13.6.4

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Atmosphere
Time and Tolerance

Time loaded into
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
13.7
13.7.1
13.7.2
NA
Furnace Used:

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
ACTUAL
TEMPERATURES
PRI
AC7102
Revision H
- 29 -
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
13.7.3

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Time and Tolerance

Time loaded into
furnace
Time start of soak
Time end of soak
Media for Cooling
Cooling Condition
13.8
Step Two Summary
13.8.1
(EC)
(EC)
(EC)
(EC)
NA
YES
NO
(List below):
13.8.2
YES
NO
13.8.3
YES
NO
13.8.4
YES
NO
13.8.5
YES
NO
13.8.6
Is there evidence that the heat treatment cycles are reviewed for job traceability,
YES
NO
13.8.7
YES
NO
13.9
Cold Temperature Treatments
NA
PRI
AC7102
Revision H
- 30 -
(EC)
Treatment specified:
(EC)
Treatment on the shop paper:
(EC)
Treatment performed and documented: (EC) YES or NO answer only
13.9.1
Do these treatments meet the customer requirements?
YES
13.10
Load Thermocouples
13.10.1
Are the load thermocouples require for this job either by the customer or internal
procedure?
NA
(EC)
What requirements/documentation is specified?
(EC)
How many load thermocouples are used?
What kind (expendable/non-expendable) and type?
How are the usage cycles or time intervals controlled?
Location of the load thermocouples:
Method of attachment or method to simulate the maximum part thickness:
(EC)
13.10.2
Did the usage and placement of load thermocouples conform to requirements?
13.11
Straighten/Stress Relieve
13.11.1
Was the straightening/stress relieving done?
Treatment specified
(EC)
13.11.2
NO
YES
NO
YES
NO
NA
Treatment on the shop paper

(EC)
YES
NO
Treatment performed
(EC)
Do these treatments meet the customer requirement?
YES
NO
Note: Straightening time and temperature allowances for straightening may be in

subordinate specifications rather than in the basic heat treating specification.
13.12
(EC) Hardness Testing

REQUIREMENT
NA
SHOP PAPER
REQUIREMENT
ACTUAL
PRI
AC7102
Revision H
- 31 -
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
Sample/Parts
tested
(EC)
(EC)
Test frequency
(EC)
(EC)
(EC)
(EC)
Hardness/Tensile
range
Hardness converted
from Tensile
*only record if a part or sample was tested
Converted
hardness recorded
(EC)
13.12.1
Does the hardness obtained conform to specification?
YES
NO
13.12.2
Is the operator currently qualified/certified to perform Hardness Testing?
YES
NO
13.13
(EC) Conductivity Testing

REQUIREMENT
NA
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Conductivity range
Test method
Sample/Parts
tested
*record if sample or part tested
13.13.1
Does the conductivity obtained conform to specification?
YES
NO
13.13.2
Is the operator currently qualified/certified to perform Conductivity Testing?
YES
NO
13.14
Additional Periodic or Lot testing required: (Charpy impact, Tensile test,

Fracture toughness, Metallographic and/or microhardness tests, etc.)
(EC)
Additional lot or periodic testing required by the specification:
(EC)
Shop paper requirement for additional testing:
(EC)
Actual additional testing results:
NA
13.14.1
Are these tests properly documented in the Suppliers Process Control System?
YES
NO
13.14.2
Do the tests meet the customer requirement?
YES
NO
13.15
Operator Control and Job Acceptance
13.15.1
Independent Heat Treaters
13.15.1.1
Does the certificate show compliance to all applicable drawing, specification and
NA
YES
NO
PRI
AC7102
Revision H
- 32 -
PO requirements including documentation of any exceptions (e.g. pre- and postcleaning, straightening, testing, etc.)?
13.15.1.2
Does the certificate list the revision level of the specification to which the parts
were processed?
YES
NO
13.15.1.3
Do the test reports reflect the actual data?
YES
NO
13.15.1.4
YES
NO
13.15.2
Manufacturers/Captive Heat Treaters
13.15.2.1
YES
NO
13.16
Did this job comply with all other requirements?
YES
NO
NA
PRI
14.
AC7102
Revision H
- 33 -
COMPLIANCE AUDIT OF ABBREVIATED IN-PROCESS HEAT TREATING JOB
NA
14.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
specification (e.g. fixed process approval) - See sections 3.2, 3.7 and 7:
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating,

stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper - See sections 5 and 9:
(EC)
m.
Pre-heat treatment actually performed - See sections 5 and 9:
14.1.1
a.
YES
NO
PRI
AC7102
Revision H
- 34 -
b.

applicable.
c.

d.

e.
f.
g.
h.
14.2
14.2.1
Step One:
Furnace used:
NA
14.2.2
14.2.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
14.2.4
(EC) Step One Time

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
NO
PRI
AC7102
(EC)
Revision H
(EC)
- 35 (EC)
Time and Tolerance

Time loaded into
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate
(Excluding Quench)
14.3
Thermal Treatment Step Two
NA
14.3.1
NA
14.3.1.1
Step Two Temper:
Furnace used:
14.3.1.2
14.3.1.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
14.3.1.4

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
NO
PRI
AC7102
(EC)
Revision H
(EC)
- 36 (EC)
Time and Tolerance

Time loaded into
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
14.3.2
14.3.2.1
Furnace used:
NA
14.3.2.2
14.3.2.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
14.3.2.4

REQUIREMENT
Atmosphere
Time and Tolerance
Time loaded into
furnace
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
Time start of soak

Time end of soak
Media for Cooling
Cooling Condition
- 37 (EC)
(EC)
(EC)
(EC)
14.4
Testing for the abbreviated Job #1
NA
14.4.1
(EC)
Testing requirements by Specification, P/O or Drawing
14.4.2
(EC)
Shop paper testing requirements:
14.4.3
(EC)
Actual testing performed:
14.5
Job Acceptance
14.5.1
Is the operation signed off or data recorded only after completion?
YES
NO
14.5.2
Did the treatment of hardware conform to customers specified requirements?
YES
NO
PRI
15.
AC7102
Revision H
- 38 -
NA
15.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
(EC)
k.

(EC)
l.
Pre-heat treatment requirements on the shop paper:
(EC)
m.
Pre-heat treatment actually performed:
15.1.1
a.
YES
NO
PRI
AC7102
Revision H
- 39 -
b.

applicable.
c.
Any deviations from the proposal/contract are resolved in writing by authorized

personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to

be performed including specification number(s), applicable Type(s), Class(es),
Grade(s), etc.
e.
f.
g.
h.
15.2
15.2.1
Step One Information:
Furnace used:
NA
15.2.2
15.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
15.2.4
(EC) Step One Time

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Atmosphere
Time and Tolerance
NO
PRI
AC7102
Revision H
- 40 -
Time loaded into

furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate
(Excluding Quench)
15.3
NA
15.3.1
NA
15.3.1.1
Step Two Temper:
Furnace used:
15.3.1.2
15.3.1.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
15.3.1.4

REQUIREMENT
Atmosphere
Time and Tolerance
Time loaded into
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 41 -
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
15.3.2
15.3.2.1
15.3.2.2
15.3.2.3
Furnace used:
NA
YES

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
15.3.2.4
NO

REQUIREMENT
Atmosphere
Time and Tolerance
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Time loaded into

furnace
Time start of soak
Time end of soak
(EC)
(EC)
PRI
AC7102
Revision H
Media for Cooling

Cooling Condition
- 42 (EC)
(EC)
15.4
NA
15.4.1
(EC)
Testing requirements by Specification, P/O or Drawing:
15.4.2
(EC)
15.4.3
(EC)
15.5
Job Acceptance
15.5.1
YES
NO
15.5.2
YES
NO
PRI
16.
AC7102
Revision H
- 43 -
NA
16.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
(EC)
k.

(EC)
l.
(EC)
m.
16.1.1
a.
b.
YES
NO
PRI
AC7102
Revision H
- 44 -
applicable.
c.

d.

Grade(s), etc.
e.
f.
g.
h.
16.2
16.2.1
Step One:
Furnace used:
NA
16.2.2
16.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
16.2.4
(EC) Step One Time

REQUIREMENT
Atmosphere
Time and Tolerance
Time loaded into
furnace
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 45 (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate
(Excluding Quench)
16.3
NA
16.3.1
NA
16.3.1.1
Step Two Temper:
Furnace used:
16.3.1.2
16.3.1.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
16.3.1.4

REQUIREMENT
Atmosphere
Time and Tolerance
Time loaded into
furnace
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 46 (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
16.3.2
16.3.2.1
Furnace used:
NA
16.3.2.2
16.3.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
16.3.2.4

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
ACTUAL
(EC)
(EC)
(EC)
Time and Tolerance

Time loaded into
furnace
Time start of soak
Time end of soak
Media for Cooling
(EC)
(EC)
(EC)
NO
PRI
AC7102
Revision H
Cooling Condition
- 47 (EC)
16.4
NA
16.4.1
(EC)
16.4.2
(EC)
16.4.3
(EC)
16.5
Job Acceptance
16.5.1
YES
NO
16.5.2
YES
NO
PRI
17.
AC7102
Revision H
- 48 -
NA
17.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
(EC)
k.

(EC)
l.
(EC)
m.
17.1.1
a.
YES
NO
PRI
AC7102
Revision H
- 49 -
b.

applicable.
c.

d.

Grade(s), etc.
e.
f.
g.
h.
17.2
17.2.1
Step One:
Furnace used:
NA
17.2.2
17.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
17.2.4
(EC) Step One Time

REQUIREMENT
Atmosphere
Time and Tolerance
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 50 -
Time loaded into

furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate
(Excluding Quench)
17.3
NA
17.3.1
NA
17.3.1.1
Step Two Temper:
Furnace used:
17.3.1.2
17.3.1.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
17.3.1.4

REQUIREMENT
Atmosphere
Time and Tolerance
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
ACTUAL
Time loaded into

furnace
Time start of soak
(EC)
NO
PRI
AC7102
Revision H
- 51 (EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
17.3.2
17.3.2.1
Furnace used:
NA
17.3.2.2
17.3.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
17.3.2.4

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
(EC)
(EC)
(EC)
Atmosphere
Time and Tolerance
Time loaded into
furnace
Time start of soak
Time end of soak
Media for Cooling
(EC)
(EC)
(EC)
NO
PRI
AC7102
Revision H
Cooling Condition
17.4
17.4.1
- 52 (EC)
NA
(EC)
17.4.2
(EC)
17.4.3
(EC)
17.5
Job Acceptance
17.5.1
YES
NO
17.5.2
YES
NO
PRI
18.
AC7102
Revision H
- 53 -
NA
18.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
(EC)
k.

(EC)
l.
(EC)
m.
18.1.1
a.
YES
NO
PRI
AC7102
Revision H
- 54 -
b.

applicable.
c.

d.

e.
f.
g.
h.
18.2
18.2.1
Step One:
Furnace used:
NA
18.2.2
18.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
18.2.4
(EC) Step One Time

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
NO
PRI
AC7102
(EC)
Revision H
(EC)
- 55 (EC)
Time and Tolerance

Time loaded into
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate
(Excluding Quench)
18.3
NA
18.3.1
NA
18.3.1.1
Step Two Temper:
Furnace used:
18.3.1.2
18.3.1.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
18.3.1.4

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
NO
PRI
AC7102
Time and Tolerance
(EC)
Revision H
(EC)
- 56 (EC)
Time loaded into

furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
18.3.2
18.3.2.1
Furnace used:
NA
18.3.2.2
18.3.2.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
18.3.2.4

REQUIREMENT
Atmosphere
Time and Tolerance
Time loaded into
furnace
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
Time start of soak

Time end of soak
Media for Cooling
Cooling Condition
- 57 (EC)
(EC)
(EC)
(EC)
18.4
NA
18.4.1
(EC)
18.4.2
(EC)
18.4.3
(EC)
18.5
Job Acceptance
18.5.1
YES
NO
18.5.2
YES
NO
PRI
19.
AC7102
Revision H
- 58 -
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit.
Technical information on parts which have been designated Export Controlled License Required
(EC-LR) cannot be input into eAuditNet.
with an (EC). These are questions which have been designated by the Task Group as those which
cannot be answered in eAuditNet IF the part is (EC-LR). Do not enter technical data, add the
comment EC Technical Data Restricted. If Auditors have any questions about this, they should
contact the Staff Engineer for directions.
19.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
(EC)
k.

(EC)
l.
(EC)
m.
19.1.1
a.
b.
Identification of quantity, material type, condition, form, and test samples
YES
NO
PRI
AC7102
Revision H
- 59 -
as applicable.
c.

d.

e.
f.
g.
h.
19.2
19.2.1
Step One:
Furnace used:
NA
19.2.2
19.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
19.2.4
(EC) Step One Time

REQUIREMENT
Atmosphere
Time and Tolerance
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 60 -
Time loaded into

furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate
(Excluding Quench)
19.3
NA
19.3.1
NA
19.3.1.1
Step Two Temper:
Furnace used:
19.3.1.2
19.3.1.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
19.3.1.4

REQUIREMENT
Atmosphere
Time and Tolerance
Time loaded into
furnace
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 61 (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
19.3.2
19.3.2.1
Furnace used:
NA
19.3.2.2
19.3.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
19.3.2.4

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
ACTUAL
(EC)
(EC)
(EC)
Time and Tolerance

Time loaded into
furnace
Time start of soak
Time end of soak
Media for Cooling
(EC)
(EC)
(EC)
NO
PRI
AC7102
Revision H
Cooling Condition
- 62 (EC)
19.4
NA
19.4.1
(EC)
19.4.2
(EC)
19.4.3
(EC)
19.5
Job Acceptance
19.5.1
YES
NO
19.5.2
YES
NO
PRI
20.
AC7102
Revision H
- 63 -
NA
20.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
(EC)
k.

(EC)
l.
(EC)
m.
20.1.1
a.
b.
YES
NO
PRI
AC7102
Revision H
- 64 -
applicable.
c.

d.

Grade(s), etc.
e.
f.
g.
h.
20.2
20.2.1
Step One:
Furnace used:
NA
20.2.2
20.2.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
20.2.4
(EC) Step One Time

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
NO
PRI
AC7102
(EC)
Revision H
(EC)
- 65 (EC)
Time and Tolerance

Time loaded into
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate
(Excluding Quench)
20.3
NA
20.3.1
NA
20.3.1.1
Step Two Temper:
Furnace used:
20.3.1.2
20.3.1.3

REQUIREMENT
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Temperature
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
20.3.1.4

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
NO
PRI
AC7102
(EC)
Revision H
(EC)
- 66 (EC)
Time and Tolerance

Time loaded into
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
20.3.2
20.3.2.1
Furnace used:
NA
20.3.2.2
20.3.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
20.3.2.4

REQUIREMENT
Atmosphere
Time and Tolerance
Time loaded into
furnace
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
Time start of soak

Time end of soak
Media for Cooling
Cooling Condition
- 67 (EC)
(EC)
(EC)
(EC)
20.4
NA
20.4.1
(EC)
20.4.2
(EC)
20.4.3
(EC)
20.5
Job Acceptance
20.5.1
YES
NO
20.5.2
YES
NO
PRI
21.
AC7102
Revision H
- 68 -
NA
21.1

a.
b.
c.
d.
Part description:
e.
Part size:
f.
g.
Number of parts:
(EC)
h.
(EC)
i.
(EC)
j.
(EC)
k.

(EC)
l.
(EC)
m.
21.1.1
a.
YES
NO
PRI
AC7102
Revision H
- 69 -
b.

applicable.
c.

d.

Grade(s), etc.
e.
f.
g.
h.
21.2
21.2.1
Step One:
Furnace used:
NA
21.2.2
21.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
21.2.4
(EC) Step One Time

REQUIREMENT
Atmosphere
(EC)
SHOP PAPER
REQUIREMENT
(EC)
ACTUAL
(EC)
NO
PRI
AC7102
Time and Tolerance
(EC)
Revision H
(EC)
- 70 (EC)
Time loaded into

furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate
(Excluding Quench)
21.3
NA
21.3.1
NA
21.3.1.1
Step Two Temper:
Furnace used:
21.3.1.2
21.3.1.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
21.3.1.4

REQUIREMENT
Atmosphere
Time and Tolerance
Time loaded into
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 71 -
furnace
(EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
21.3.2
21.3.2.1
Furnace used:
NA
21.3.2.2
21.3.2.3

REQUIREMENT
Temperature
(EC)
SHOP PAPER
REQUIREMENT
(EC)
SET
TEMPERATURE
(EC)
YES
ACTUAL
TEMPERATURES
Check if used
(EC)
Control
(EC)
Recorder
Instrumentation
(EC)
Load
Thermocouples
(EC)
21.3.2.4

REQUIREMENT
Atmosphere
Time and Tolerance
(EC)
SHOP PAPER
REQUIREMENT
(EC)
(EC)
(EC)
(EC)
(EC)
ACTUAL
Time loaded into

furnace
Time start of soak
Time end of soak
Media for Cooling
(EC)
(EC)
(EC)
NO
PRI
AC7102
Revision H
Cooling Condition
- 72 (EC)
21.4
NA
21.4.1
(EC)
21.4.2
(EC)
21.4.3
(EC)
21.5
Job Acceptance
21.5.1
YES
NO
21.5.2
YES
NO

AC7102 Rev H Heat Treat

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AC7102 REV.

161Thorn Hill Road

Superseding AC7102 Rev. G.

INSTRUCTIONS TO SUPPLIER TO BE AUDITED

Prior to the Audit

The Supplier shall complete a self-audit to (as applicable):

All non-conformances shall be corrected by the corrective action system, prior to

List of equipment (atmosphere generation, testing equipment, lab

During the Audit

Auditor shall verify the scope of accreditation and modify it in eAuditNet as

A final debriefing shall be conducted at the completion of the audit. Each

Definitions and Interpretations

answers to these questions do not require a nonconformance report or an

Additional information for Suppliers

ACCEPTS OUTSIDE WORK:

HEAT TREATING PERSONNEL:

SQUARE FEET OF HT AREA(S):

NO. OF SHIFTS WORKED:

Cover letter/notes attached.

Quality System Approval/certificate verified

Staff Report attached.

Plant Location Changed

GENERAL QUALITY SYSTEM

Are the applicable revisions of the appropriate documents available at the

Are contracts and incoming purchase orders reviewed to ensure that:

The quality and technical requirements, including any unique customer

Adequate capability, customer approvals and resources by the processor to

Any deviations from the proposal/contract are resolved in writing by

Adequate definition of the work statement to identify the specific

Identification of the prime aerospace customer that has design authority?

Identification of the aircraft model or hardware that the part numbers

Control of Nonconforming Product

Is the nonconforming material controlled, and the customer notified of each

When reheat treatment is performed: is it allowed by specification, properly

Are planned and documented internal quality audits performed on a scheduled

basis by knowledgeable personnel not directly responsible for the work?

Quality Planning These requirements must be checked through all job

First Lot Inspection

Are consumable goods, such as process atmospheres, quenchants, salts,

Electronic program control and data acquisition

Is there a procedure in place to address software control?

Do records indicate that training is scheduled and attended in accordance with

Do procedures require periodic evaluation to ensure that approved personnel

Do records indicate that the evaluations are performed at documented frequencies

MATERIAL HANDLING AND TRACEABILITY

Incoming Material to Processing

Are identification, count and quality discrepancies resolved prior to processing of

Do procedures ensure that incoming customer documents remain traceable to

Do records and observations indicate that the procedure is followed?

Corrosion Resistant Steels Cleaning

Do records and observations indicate that the procedure is followed?

Titanium Cleaning and Handling

Are the procedures followed?

Is the review documented in accordance with the customer requirements? (U11)

Do all supplier heat treating sampling plans contain:

A method to determine the quantity of product to check in the lot?

Specified frequency and method of sampling?

When to change to tightened or reduced plans?

Are sampling plans approved by the customer, when required?

PROCESS CONTROL TESTING

Do the procedures or other documentation contain or reference the following

All applicable specifications when testing is specified? (See section 3.2)

All qualification, periodic, and lot/batch acceptance testing as required by

A schedule for the completion of periodic tests?