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School of Engineering
ENGR 200: Materials of Engineering
Laboratory 2
I. OBJECTIVES
The purpose of this experiment is to familiarize the student with performing hardness tests and
obtaining the hardness values of several common metals.
II. INTRODUCTION
Hardness is defined as the ability of a material to resist plastic deformation, and is a complex
property related to the strength of interatomic bonding and other variables. The hardness of a
machine or a structural element can be obtained without destroying the element and for this
reason hardness is classified as a non-destructive test.
In general, hardness tests are performed by pressing a hard indenter of known size and geometry
into the surface of the test specimen using a standard load. The depth of the resulting impression
is used to obtain an empirical hardness number. In this experiment, two common methods for
measuring hardness will be used: the Rockwell and the Brinell hardness tests.
Test 1. The Rockwell Test: The load and the penetrator used depend on the expected hardness of
the material under investigation. For hard materials, a diamond cone (brale) indenter and a 150 kg
load are used. This combination is defined as the C scale (HRC). For metals with moderate
hardness, a hard steel ball (1/16 inch diameter) indenter and 100 kg load are used. This is known
as the B scale (HRB). We will be using Rockwell B scale (HRB) for Rockwell hardness
measurements in this lab.
Test 2. The Brinell Test: The Brinell test is historically older than the Rockwell test. Two
different scales depending upon the material are used. The Brinell standard scale and the Brinell
hardened scale. Both scales use a hardened steel ball, 10 millimeter diameter, indenter with a load
of 500 kg or 3000 kg, respectively. The standard scale is used to test soft cast iron, plain steels,
and most other non-ferrous metals. The hardened scale is used to test hardened metals, or high
alloy steel. After the indentation is made, the specimen is removed from the tester and the size of
the indentation measured and the Brinell Hardness Number (HB) is calculated using Equation (1):
HB =
2P
D D (D 2 d 2 )
Where,
P = load in kg (Note: we will be using a 3000-kg load)
D = 10 mm
0.5
... (1)
(a)
(b)
(c)
Figure 1. (a) Manual Rockwell Tester. (b) Digital Rockwell Tester. (c) Brinell Tester.
III. EXPERIMENTAL
Materials and Apparatus
Manual Rockwell Testers (3x) (Figure 1(a))
Digital Rockwell Tester (1x) (Figure 1(b))
Brinell Tester (1x) (Figure 1(c))
Brinell scope (a handheld optical magnifier) (1x)
Materials: Copper, Aluminum, Brass, and Steel specimens (Figure 2)
Figure 2. Hardness test specimens.
(Left to right) copper, brass,
aluminum, and steel.
Experimental Procedure
1. Each group will test four materials: copper (C11000), aluminum (2024-T4), brass (C36000),
and steel (1010).
2. On the smooth surface of each specimen,
i) Take 1x hardness measurement using the Brinell tester.
ii) Take 3x measurements using a manual Rockwell tester use B scale (HRB).
iii) Take 3x measurements using a digital Rockwell tester use B scale (HRB).
iv) Be sure to keep all indentations five diameters away from previous indentations and edges
of the specimen.
3. At the bottom of the Brinell indentation you made in 2(i), take a single Rockwell reading (HRB)
using either a manual or digital Rockwell Tester.
4) Collect all data in Table 1 (see data collection sheet).
5) Convert the Brinell Hardness numbers (HB) to equivalent Rockwell (HRB) values using the
conversion tables on the lab wall.
the
v) Briefly explain the term metallic bonding. How does metal achieve high hardness?
List possible mechanisms learned from lectures or references.
*Reference values can be found in textbook (estimated values), engineering handbooks, and
online sources (e.g. www.onlinemetals.com etc). Please quote your source, e.g. Source:
Reference Cu(11000) hardness value is obtained from www.onlinemetals.com.
Material
HRB
(Manual)
1.
2.
3.
1.
2.
3.
1.
2.
3.
1.
2.
3.
1
2
Manual
HRB
(Average)
Digital
HRB
(Average)
N/A
Brinell d
(mm)
HB
HRB
(converted
from HB)
N/A
N/A
N/A
HRB in
Brinell Dent
Filename:
200-Lab2-Hardness Test
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