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UNIT IV
1. What are factors to be considered to reduce the heat generation?
2. With a neat sketch, indicate the heat distribution zone in a machining operation.
3. State the law of successive temperatures.
4. How heat generation affects the tool life?
5. State the principle of photographic method?
6. Define thermodynamics of orthogonal cutting?
7. What are the various factors involved in heat generation during the metal cutting?
8. Write down various methods to reduce the heat generation?
9. What are the various defects due the heat generation in the work piece
10. Write down the various applications of thermocouple principles in metal cutting.
UNIT V
1. What is meant by chatter?
2. What are the factors consider for the selection of tool materials?
3. What is CBN?
4. List out the properties of cutting tool materials.
5. What is meant by cermet?
6. What do you mean by alloy tool steel?
7. How will you avoid chatter in machining?
8. List out the various types of chatter?
9. What is lobbing diagram?
10. What is PCD?
PART B (16 MARKS QUESTIONS)
UNIT I
1. Explain and derive the relationship for shear plane angle in orthogonal cutting.
2. Explain the Lee and Shafler theory.
3. List out the assumptions made in Merchant thing shear plane model. Explain the
various forces acting in orthogonal cutting.
4. Explain the metal cutting theories in detail and explain any one of them.
5. An orthogonal cutting of steel is done with 10 rake tool, with a depth of cut 2mm
and feed rate of 0.20 mm/rev. The cutting speed is 200m.min. The chip thickness
ratio is 0.31. The vertical force is 1200N and the horizontal cutting force is 650N.
Calculate shear plane angle, normal force on the shear plane, friction force and
coefficient of friction.
6. Derive the relationship for shear plane angle in orthogonal cutting.
UNIT II
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List out the various types of chips? Explain the chip formation mechanism.
Explain the effects of cutting variables of chip reduction coefficient.
Explain the chip formation in drilling operation.
Explain chip formation in milling operation.
Explain the nomenclature of a single point cutting tool with the help of a neat
sketch.
UNIT III
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4.