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PureWaterCooler
SERVICE MANUAL
for
PureWaterCooler
by Vertex
Model PWC-500/1000/1010/1500
P/N man-7008
PWC 500/1000/1010/1500
PureWaterCooler
Table of Contents
Introduction
Cooler Set-up
Remove Top Cover
Remove/Replace Float
Remove/Replace Hot Tank
Faucet Repair
Hot Tank Reset Button
Remove/Replace Hot Tank Thermal Sensors
Cold Temperature Adjustment
Drain Cooler Tanks
Remove/Replace Cold Temperature Switch and Sensor
Sanitization Procedure
Trouble Shooting
PWC-1010 Version
Specifications
Cooler Exploded View
Parts List
Schematics
PWC 500/1000/1010/1500
PureWaterCooler
PWC-1000 Cooler
1. Introduction
The PWC-1000 line of point of use coolers are designed to give years of reliable service
The cooler has 2 spigots that dispense filtered water at 2 different temperature levels hot
and cold temperature water. The main (cold-temp) tank holds one gallon of water and is
constructed of stainless steel. The cold tank can be accessed for servicing the float
mechanism and for cleaning by removing the cooler main top cover (see section 4).
The hot tank is made of stainless steel and holds gallon. It is important not to turn on the
hot tank when there is no water in it as this will damage the heating element.
The compressor is a sealed unit and is not serviceable in the field. The compressor can be
replaced by a qualified refrigeration technician with proper tools and equipment.
Please consult the factory if the compressor needs servicing.
CAUTION: If the compressor has been stopped by switching it off or unplugging power,
WAIT 10 MINUTES before turning the compressor on again. The compressor may stall
and burnout if powered back on without waiting.
The cooler makes clean water by filtration or by the reverse osmosis process. Water enters the
back of the cooler and then passes through the filtration system. A feed water ball valve is
Located near the filters and must be turned to the on position to allow the unit to make water.
Electrical power is not required for the cooler to make purified water. CAUTION: The carbon
filtration versions of the cooler (PWC-1000F) should not be used with water hardness over
7 grains because of lime scale build up on the heating element. If hardness is higher than
7 grains, softening of the feed water is recommended or another option is to install
a phosphate filter to the filter system.
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/10101500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
Figure 2.7
-Drain Connection
2.9 Drain Connection (for units equipped
with RO)
2.10 Remove drain plug (black) from back of
cooler
2.11 Connect supplied black water tubing to
drain connector on back of cooler
2.12 Attach supplied drain saddle to a
standard 1 drain pipe see fig. 1 below
Figure 1
RO filter set showing autovalve.
The autovalve automatically turns off the
water flow when the tanks are full
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
Fitting
Nut
washer
Float
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
6.4. Lift out the faucet mechanism from the faucet body.
PWC 500/1000/1010/1500
PureWaterCooler
Faucet Repair
Cont.
Button
Seal
Note:
When removing and replacing the lever assembly,
make sure the rubber seal and the lever are
connected together. To connect the seal to the lever
assembly, firmly push the seal on to the
button on the lever assembly.
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
30 degrees
Max
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
270 Travel
STOP
WARMEST
COLDEST
STOP
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
PWC 500/1000/1010/1500
PureWaterCooler
Possible causes
1. Cooler not plugged in
PWC 500/1000/1010/1500
PureWaterCooler
Solution
3. Electrical terminal
disconnected
PWC 500/1000/1010/1500
PureWaterCooler
Solution
cont.
cont.
An indicator of a hot tank problem can also be the lights on the front
control panel. Below is a table of trouble shooting help.
If the Hot Tank is not heating and the front panel lights are:
Front Panel Lights
Cause
Check
Hot Power on
Heating
- on
No Continuity across
heating element Replace Hot Tank
No lights at all
Hot Power on
Heating
- off
No Continuity across
thermal sensor - replace
sensor
PWC 1000/1010
PureWaterCooler
PWC 1000/1010
PureWaterCooler
15. Specifications
PWC-1000
PWC-1010
Voltage/Frequency
120 VAC/ 60 Hz
120 VAC/ 60 Hz
Weight (dry)
48 lbs.
48 lbs.
1.5 gallons
.5 gallons
1.0 gallons
1.5 gallons
600 Watts
500 Watts
100 Watts
180 F average
38 F average
38 F average
Refrigerant
R134a 36 mg.
R134a 36 mg.
1.0 gallons
.5 gallons
100 Watts
100 Watts
0 Watts
p/n ifa-4034
p/n ifa-4035
Sediment
Carbon
To Cooler
Tanks
Feed Water In
Flow restrictor
In line here
Sediment
Carbon
Membrane
To Cooler
Tanks
Out
p/n avqc-1303
Autovalve
Feed Water In
In
p/n ifa-4034
p/n ifa-4035
Clean Water
Drain
Bulkhead Fitting
Cold switch
brown
blue
Fuse
Compressor
blue
red
white
Circuit board/
Indicator panel
Hot Tank
yellow
white
red
yellow
96 oC
82 oC
Thermal Sensors
red
yellow
yellow
yellow
VERTEX
Wiring Diagram
Water Products
Montclair, California
None
Scale
CL1-10001
Dwg. No.
10/10/05
Date
Used on.
PWC-500-1500
Description
1
2-1
3
4
5
6
7
8
9
10
11-1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Top Cover
Dust Cover
Upper Front Panel
Lower Front Door
Base
Drip Tray Base
Drip Tray
Hot Tap w/Safety
Cold Tap
Indicating Panel (sticker)
Main Water Tank Cover
Left Side Panel
Right Side Panel
Bracket
Insulating Sleeve
Spring Clip
Screw 4 x 8 black
Mounting Plate
Compressor
Mounting Plate
Faucet Bracket
Bottom Insulator
Upper Insulator
Cold Water Tank
Silicon Gasket
Part Number
cl1cl1cl1cl1cl1cl1cl1cl1cl1cl1cl1cl1cl1cl1cl1cl1cl1-
cl1cl1cl1cl1cl1cl1cl1-
Price
9200
9201
9202
9203
9204
9205
9206
9207
9208
9209
9210
9211
9212
9213
9214
9215
9216
9217
9218
9219
9220
9221
9222
9223
cl1- 9224
1 of 2
Item No.
Description
Part Number
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
cl1cl1cl1cl1cl1-
9225
9226
9227
9028
9029
cl1cl1cl1cl1cl1cl1-
9230
9231
9232
9233
9234
9235
52
53
54
55
56
57
58
Rear Cover
Cold Temperature Switch
Power Switch
cl1- 9236
cl1- 9237
cl1- 9238
Condenser
Drain Fitting Nut
Dryer
cl1- 9239
cl1- 9240
cl1- 9241
cl1cl1cl1cl1-
9242
9243
9244
9245
cl1- 9246
cl1- 9247
Price
Description
Part Number
Drain Plug
Rubber Pad
cl1- 9248
cl1- 9249
96 C Temperature Sensor
82 C Temperature Sensor
Fuse Housing
cl1- 9250
cl1- 9251
cl1- 9252
PC Board
Screw, 4 x 12
Screw, 4 x 25
Screw, 4 x 7
Screw, 5 x 22
Screw, 3 x 4
cl1cl1cl1cl1cl1cl1-
Price
9253
9254
9255
9256
9257
9258
6/5/2005
2 of 2
Description
Part Number
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
cl1
cl5
cl5
cl5
cl5
cl5
cl5
cl1
cl5
cl5
9210
9600
9601
9602
9603
9604
9605
9235
9606
9607
Nut, Faucet
Rubber Pad
1/4" tubing
cl5
cl1
9607
9249
Dust Cover
Fitting, elbow, 1/4 x 1/4
cl1
cl5
9201
9608
E1
E2
E3
E4
E5
E6
E7
E8
PC Board
Cold Temperature Switch
Power Switch
Fuse Housing
Fuse
Screw, 4 x 6
Compressor
Power Cord
cl1
cl1
cl1
cl1
9253
9237
9238
9252
cl1
cl1
9256
9218
Item No.
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
M11
M12
M13
M14
M15
M16
M17
M18
M19
M20
O1
O2
O3
Description
Upper Plate
Mounting Plate
Left Side Panel
Right Side Panel
Rear cover
Part Number
cl5
cl1
cl5
cl5
cl1
9609
9217
9610
9611
9236
cl5
cl1
9612
9241
Spring Clip
cl1
9215
Screw, 5 x 22
Screw, 4 x 25
Screw
Screw, 3 x 8
Screw, 4 x 12
Pivot Pin
cl1
cl1
cl5
cl5
cl5
cl5
9257
9255
9613
9614
9615
9616
cl5
9622
cl1
9233
cl5
9623
Screw
Screw
Condensor
Dryer
Capillary Tube
Description
Part Number
Hot Tank
96C Temperature Sensor
82C Temperature Sensor
Screw 5 x 22
cl5
cl1
cl1
cl1
9617
9250
9251
9257
cl1
cl1
cl1
cl5
cl1
9245
9230
9227
9618
9225
cl1
cl1
cl1
cl1
cl5
9028
9240
9246
9248
9619
Item No.
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
Description
Part Number
cl1
9223
Silicon Gasket
Cold Tank Outlet Connector
cl1
cl1
9224
9242
Nut, Faucet
Insulating Foam, Cold Tank
Bottom Insulating Foam
cl5
cl1
cl5
9620
9222
9621
cl1
cl1
9244
9214
(*)
(*)