Shaft calculation

Shaft design and calculation

i
ii

Clear table of results

Check lines:7.4;7.5;
Informace
Project information
o projektu

Author

Date

Project No.

PT. Bangun Arta Hutama

26/05/2015

111-111

File name
shaft_01.xls
Project Name
Head Shaft Calculation Chain Feeder
Basic Info
Shaft: L = 2300 , Dmax. = 130 , Mat: (Rm/Su) = 1100 [MPa]
Project Notes
Comments
?
1.0

Input sectinon
Preliminary shaft diameter design
SI Units (N, mm, kW)

1.1 Calculation units

1.2 Transmitted power
1.4 Torsion moment

56,4

[/min]

18625,89

[Nm]

128,69

[mm]

1.5 Preliminary min. diameter

2.0

[kW]

110,00

1.3 Shaft speed

1.6 Type of shaft load

BStatic torsion + bending

1.7 Material of the shaft

C...High-strength structural steel (1200)

Shaft shape and dimensions

2.1 The scale of the displayed shaft diameter.

SI Units (N, mm, kW)

Calculation units

800
600

400
200
0
-500

-200 0

500

1000

1500

2000

2500

-400
-600
-800

2.2

Table

10

Origin

0,00

450,00

621,00

1459,00

1630,00

2300,00

2300,00

2300,00

2300,00

2300,00

450,000

171,000

838,000

171,000

670,000

Da

100,000

100,000

130,000

130,000

100,000

Db

100,000

130,000

130,000

100,000

100,000

da

0,000

0,000

0,000

0,000

0,000

db

0,000

0,000

0,000

0,000

0,000

0,000

0,000

0,000

0,000

2.3 Total length of the shaft

2.4 X-coordinate of the left support (bearing)

[mm]

Fixed

140,00

[mm]

Free

1940,00

[mm]

2.5 X-coordinate of the right support (bearing)

3.0

0,000
2300,00

2.6 The shaft surface (Roughness Ra)

CGround (0,8)

Notches and necking-down on the shaft

3.1 The ultimate tensile strength (Su, Rm)

3.2 Notch sensitivity factor (q)

1100,0

[MPa]

0,8

3.3 A. Transverse hole

X[mm]

d[mm]

bc

bb

bt

1,00

1,00

1,00

1,00

1,00

1,00

-500

3.4 B. Necking-down
X[mm]

d[mm]

r[mm]

bc

bb

bt

1,00

1,00

1,00

1,00

1,00

1,00

1,00

1,00

1,00

3.5 C. General notch

X[mm]

b[mm]

bc

bb

bt

330,00

120,00

1,86

1,86

2,32

Keyway (slotting cutter)

1630,00

120,00

1,86

1,86

2,32

Keyway (slotting cutter)

2110,00

180,00

2,38

2,38

2,32

Keyway (end mill)

500

1000

1500

2000

2500

1,00

1,00

1,00

User values

1,00

1,00

1,00

User values

3.6 D. Rounding between cylindrical sections of the shaft

1

bc

1,00

1,00

1,00

1,00

1,00

1,00

1,00

1,00

1,00

bb

1,00

1,00

1,00

1,00

1,00

1,00

1,00

1,00

1,00

bt

1,00

1,00

1,00

1,00

1,00

1,00

1,00

1,00

1,00

4.0

Loading of the shaft

-500

500

4.1 Loading

1000

Fx

[mm]

[N]

1500

alfa

2000

Mt

Mb

[]

390,00

1963,0

52508,5

1690,00

1963,0

52508,5

2300,00

0,0

0,0

[Nm]
9312,95

13392,00

9312,95

13392,00

-18625,89

0,00

2500

alfa

alfa

[]

[N/mm]

[mm]

[]

4
5
6
7
8
9
10
5.0

Rotating masses

5.1 Additional rotating masses (resonance speed)

Yes

5.2 Use loading from the weight of disks in the calculation?

5.3

[mm]

Ro

[kg/m^3]

[kg]

M1

100,00

200,00

100,00

80,00

7800,0

14,70

M2

1800,00

200,00

100,00

80,00

7800,0

14,70

M3

0,00

0,00

0,00

0,00

7800,0

0,00

M4

0,00

0,00

0,00

0,00

7800,0

0,00

M5

0,00

0,00

0,00

0,00

7800,0

0,00

6.0

Material and the type of loading

6.1 Shaft material (Ultimate tensile strength min-max)

CCase-hardened steel (700 - 1200)

1100

6.17 Dead load

No
10

1100

[MPa]
[MPa]

6.18 Max. displayed coefficient of safety

6.19 Stress ratio factor
a0

6.3 Yield strength in tension

Su/Rm
SY/Re

800

[MPa]

6.20 Coefficient of maximum loading

6.4 Yield strength in bending

SYb/Reb

858

[MPa]

6.21 Bending

1,50

6.5 Yield strength in shear

SYs/Res

400

[MPa]

6.22 Radial load

1,50

6.23 Torsion

1,50
1,50

6.2 Ultimate tensile strength

6.6 For reversed loading

6.7 Fatigue limit - tension-pressure
6.8 Fatigue limit - bending
6.9 Fatigue limit - torsion

sC
seC

462
506

[MPa]
[MPa]

6.24 Tension/Compression
6.25 Loading conditions

tC

330

[MPa]

6.26 Loading from bending moment

AStatic

6.27 Loading from radial force

AStatic

6.10 For cyclic loading

6.11 Fatigue limit - tension-pressure
6.12 Fatigue limit - bending
6.13 Fatigue limit - torsion

10
1,15

shC
sehC
thC

693

[MPa]

6.28 Load from torsional moment

BRepeated

759
429

[MPa]
[MPa]

6.29 Loading from tension/pressure force

6.30 Dynamic strength check

AStatic

Ro

7850,0

[kg/m^3]

6.31 Impact from shaft surface

Yes

6.15 Modulus of elasticity in tension

210000

[MPa]

6.32 Impact from shaft size

Yes

6.16 Modulus of elasticity in shear

80000

[MPa]

Yes
6.33 Impact from stress concentration (notch)

6.14 Specific mass

Results section

7.0

Results - summary
x

S y+z

7.17 Graph

7.1 Reaction in the support R1

-3926

-8,967E-08 -67236,462 67236,4624 [N]

15Angular deflection - Sum []

7.2 Reaction in the support R2

-8,046E-08 -37492,072 37492,0716 [N]

16Deflection - Sum [mm]

7.3 Total shaft weight

184,70

[kg]

7.4 Maximum deflection

2,3641

[mm]

7.5 Maximum angular deflection

1,2768

[]

7.6 Angular deflection in R1

0,2917

[]

7.7 Angular deflection in R2

0,3599

[]

7.8 Max. bending stress

se
ts
tt
sg
sr

252,0

[MPa]

0,25

8,8

[MPa]

0,2

99,9

[MPa]

0,5

[MPa]

272,6

[MPa]

7.13 Min. static safety

SFSt

2,07

7.14 Min. dynamic safety

SFD

7.9 Max. stress in shear

7.10 Max. stress in torsion
7.11 Max. stress in tension/pressure
7.12 Max. equivalent stress

0,3

1,5

0,15
0,1

0,5

0,05

2,26

7.15 Critical speed (A)

nc

9767,4

[/min]

Critical speed (B)

nc

4836,4

[/min]

Critical speed (C)

nc

4304,1

[/min]

7.16 Results for X co-ordinate

2,5

0,4
0,35

0
0

500

1000

1500

2000

2500

Shaft freely rotating in bearings, rotating disc between the bearings (K=1)

174,63

1371,60

16Deflection - Sum [mm]

0,15339421

2,27311

15Angular deflection - Sum []

0,28945581 0,05986012 0,06804186 0,35988841 0,35988841 0,35988841 0,35988841 0,35988841

17Bending stress - Sum [MPa]

20,7279763 83,6375459 85,2234356

18Stress in shear - Sum [MPa]

8,57713611 1,12046552 1,12046552

26Stress in torsion [MPa]

8.0

1397,00

2095,50

2127,25

2127,25

2127,25

2127,25

2,24777097 0,96109766 1,16336789 1,16336789 1,16336789 1,16336789

21,5887298 21,5887298 94,8608788 99,8535567 99,8535567 99,8535567 99,8535567

Graph - Deflection, Bending angle

8.1 Curves in graph

XZ Plane

XY Plane

Sum

Deflection [mm]
3
2

200

0,4

180

0,3

160
140

120
0

100
0

500

1000

1500

2000

-1

250080
60
40

-2

20
-3

9.0

Angle

Bending angle []
200
180
160

0,2

140

0,1

120

-0,1

100
0

500

1000

1500

2000

250080
60

-0,2

40

-0,3

20

-0,4

Graph - Bending moment, Bending stress

9.1 Curves in graph

XZ Plane

XY Plane

Sum

Bending moment [Nm]

Angle

Bending stress [MPa]

30000

400
350

20000

300

400
350

200

300
10000

250

200
0

500

1000

1500

-10000

2000

2500

150

300
100

50

-30000

10.0

Graph - Radial force, Stress in shear

200
0

-100

100
-20000

250

0
500

1000

1500

2000

2500

150
100

-200
-300

50
0

10.1 Curves in graph

XZ Plane

XY Plane

Sum

Radial force [N]

80000

400

60000

350

40000

300

20000

250

0
-20000

200

500

1000

1500

2000

2500

150

-40000

100

-60000

50

-80000

11.0

Angle

Stress in shear [MPa]

10

400

350

300

250

2
0

200

-2 0

500

1000

1500

2000

2500

-4

100

-6

50

-8
-10

Graph - Axial force, Torsional moment

Tensile-Compressive stress [MPa]

Axial force [N]

0,6

4500
4000

0,5

3500

0,4

3000
2500

0,3

2000

0,2

1500
1000

0,1

500

0
0

12.0

500

1000

1500

2000

Stress in torsion [MPa]

Torsional moment [Nm]

120

20000
18000

100

16000

14000

80

12000
60

10000
8000

40

6000
4000

20

2000
0

2500

0
0

500

1000

1500

2000

2500

Graph - Torsional angle, Reduced stress, Safety coeficient

Reduced stress [MPa]

Torsional angle []

300

1,4

250

1,2

Dynamic safety

Static safety

12

12

10

10

0,6

0,4

200

0,8
150
100
50

0,2

2
0

13.0

150

500

1000

1500

Graphical output, CAD systems

2000

2500

500

1000

1500

2000

2500
0