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Illustrated Parts Manual

Models
80HX
80HX+6
P/N
3120800
March 5, 2009

REVISION LOG
February 1991 - Original Issue Of Manual
July 1995 - Revised (New Format)
July 1996 - Revised (Added Oscillating Axle Parts)
June 1997 - Revised (Added CE Spec)
September 30, 1999 - Revised (Manual edited to 0010334 Revision 87)
June 30, 2000 - Revised (Manual edited to 0010334 Revision 89)
November 30, 2000 - Revised (Manual edited to 0010334 Revision 94)
April 16, 2003 - Revised (Manual edited to 0010334 Revision 101)
July 31, 2006 - Revised (Manual edited to 0010334 Revision 101)
March 5, 2009 - Revised

3120800

REVISION LOG

3120800

TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16

FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES . . . . . .1-2
FRAME, STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES . . . . . .1-6
FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING
AXLE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES . . . . . . . . . . . . . . . . . .1-14
TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18
DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES . . . . . . . . . .1-24
DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED
FRONT AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28
DRIVE MOTOR ASSEMBLY - 2WD/2WS, 2WD/4WS, 4WD/2WS AND 4WD/4WS
OSCILLATING FRONT AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-32
BRAKE ASSEMBLY - AUSCO (2WD PRIOR TO JANUARY 1992) . . . . . . . . . . . . . . . . .1-34
BRAKE ASSEMBLY - MICO (4WD PRIOR TO JULY 1991) . . . . . . . . . . . . . . . . . . . . . . .1-36
BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD
JULY 1991 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-38
GEAR REDUCER ASSEMBLY 2WD/2WS WITH FIXED FRONT AXLE AND
ALL 2WD WITH OSCILLATING FRONT AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42
DRIVE HUB ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-44
VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) . . . . . . . . . . . . . . . . . . .1-48
AXLE LIFT CYLINDER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-54
TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-58

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23

3120800

BOOM, TURNTABLE AND BEARING LUBE INSTALLATION . . . . . . . . . . . . . . . . . . . . .2-2


CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL . . . . . . . . . . . . . . . . . .2-6
CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) . . . . . . . . . . .2-10
CONTROL VALVE ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT) . . . . . . . .2-14
CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION . . . . . .2-18
CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . .2-22
CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF . . . . . . . . . . . . . . .2-26
CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6 ONLY) . . . . . . . .2-30
SWING DRIVE, BEARING AND LOCK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . .2-32
SWING MOTOR ASSEMBLY - CHAR-LYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-36
SWING MOTOR ASSEMBLY - EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38
SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) . . . . . . . . . . . . . . . . . . . . . . . . .2-40
SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . .2-44
SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-48
ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . .2-50
DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR
TO DECEMBER 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-54
DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT DECEMBER
1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-60
ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . .2-66
GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . . . . . . . . . . . . . .2-70
FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995) . . . . . . . . . . . . .2-72
PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR
TO MARCH 1995. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-80
GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR
TO MARCH 1995 (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-82
FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) . . . . .2-84

TABLE OF CONTENTS

FIGURE NO.
2-24
2-25
2-26
2-27
2-28
2-29
2-30
2-31
2-32
2-33
2-34
2-35

TITLE

PAGE NO.

GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT2-92


DUAL FUEL INSTALLATION - FORD ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . 2-94
PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
MAIN PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-104
LP TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT PRIOR
TO MAY 1994). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110
GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT MAY 1994
TO S/N 25609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-114
GROUND CONTROL COMPONENTS INSTALLATION (MACHINE BUILT S/N 25609
TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118
ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . 2-122
HOODS INSTALLATION (PRIOR TO DECEMBER 1992) . . . . . . . . . . . . . . . . . . . . . . . . 2-126
HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT) . . . . . . 2-130

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


3-1
3-2
3-3

BOOM ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
EXTEND-A-REACH INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


4-1
4-2
4-3
4-4
4-5
4-6

STANDARD PLATFORM AND FOOTSWTICH INSTALLATION. . . . . . . . . . . . . . . . . . . . 4-2


LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . 4-8
ROTATOR MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
CONSOLE BOX ASSEMBLIES (PRIOR TO SEPTEMBER 1991) . . . . . . . . . . . . . . . . . . 4-14
CONSOLE BOX ASSEMBLIES (SEPTEMBER 1991 TO PRESENT) . . . . . . . . . . . . . . . 4-18
OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . 4-24

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16

AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE . . . . . . . . . . . 5-2


AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE . . . . . 5-4
AXLE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
LEVEL CYLINDER ASSEMBLIES (MODEL 80HX BUILT PRIOR TO APRIL 1992) . . . . . 5-10
LEVEL CYLINDER ASSEMBLIES (MODEL 80HX BUILT APRIL 1992 TO PRESENT) . . 5-12
LEVEL CYLINDER ASSEMBLIES (80HX+6 EXTEND-A-REACH PRIOR
TO S/N 29914) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
LEVEL CYLINDER ASSEMBLIES (80HX+6 EXTEND-A-REACH S/N 29914
TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
LIFT CYLINDER ASSEMBLIES - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY) . . . . . . . . . . 5-22
MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
STEER CYLINDER ASSEMBLIES (WITH FIXED AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
STEER CYLINDER ASSEMBLIES (WITH OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . 5-30
TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
TIE-ROD CYLINDER ASSEMBLY (WITH OSCILLATING AXLE ONLY) . . . . . . . . . . . . . . 5-36
CYLINDER BELLOWS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

3120800

TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 6 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14
6-15
6-16
6-17

HYDRAULIC DIAGRAM LIST - 80HX/80HX+6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2


HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS FIXED AXLE
WITHOUT TOW PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS OSCILLATING
AXLE WITHOUT TOW PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE
(USED WITH AUSCO DRIVE BRAKES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
HYDRAULIC DIAGRAM - LEVEL (80HX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18
HYDRAULIC DIAGRAM - LEVEL (80HX+6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20
HYDRAULIC DIAGRAM - LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-22
HYDRAULIC DIAGRAM - MANUAL DESCENT (PRIOR TO S/N 25609) . . . . . . . . . . . . .6-24
HYDRAULIC DIAGRAM - MANUAL DESCENT (S/N 25609 TO PRESENT) . . . . . . . . . .6-26
HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6) . . . . . . . . . . . . . . . . . .6-28
HYDRAULIC DIAGRAM - PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30
HYDRAULIC DIAGRAM - ROTATE (80HX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34
HYDRAULIC DIAGRAM - SEQUENCE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-36
HYDRAULIC DIAGRAM - SWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38
HYDRAULIC DIAGRAM - TELESCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1


7-1
7-2
7-2
7-3
7-3

ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2


ELECTRICAL SCHEMATIC - GROUND (SHEET 1 OF 2). . . . . . . . . . . . . . . . . . . . . . . . .7-10
ELECTRICAL SCHEMATIC - GROUND (SHEET 2 OF 2). . . . . . . . . . . . . . . . . . . . . . . . .7-11
ELECTRICAL SCHEMATIC - PLATFORM (SHEET 1 OF 2). . . . . . . . . . . . . . . . . . . . . . .7-12
ELECTRICAL SCHEMATIC - PLATFORM (SHEET 2 OF 2). . . . . . . . . . . . . . . . . . . . . . .7-13

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8-1

DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1


SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION INDEX

3120800

TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

3120800

SECTION 1 FRAME
S
E
C
T
I
O
N

TABLE OF CONTENTS
FIGURE

1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16

3120800

DESCRIPTION

FRAME STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES . . . . . . . . . . .


FRAME STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES . . . . . . . . . . .
FRAME STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING
AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR, STEERING & AXLE INSTALLATIONS - 4WD MACHINES . . . . . . . . . . . . . . . . . . . . . . .
TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT
AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLY - 2WD/2WS, 2WD/4WS, 4WD/2WS AND 4WD/4WS
OSCILLATING FRONT AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE ASSEMBLY - AUSCO (2WD Prior To January 1992). . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE ASSEMBLY - MICO (4WD Prior to July 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE ASSEMBLY - MICO (2WD January 1992 to Present and 4WD July 1991 to Present) .
GEAR REDUCER ASSEMBLY (2WD/2WS with Fixed Front Axle and all Oscillating
Front Axle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVES & SWITCHES INSTALLATIONS (Frame Mounted). . . . . . . . . . . . . . . . . . . . . . . . . . . .
AXLE LIFT CYLINDER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2
1-6
1-10
1-14
1-18
1-24

1-28

F
R
A
M
E

1-32
1-34
1-36
1-38
1-42
1-44
1-48
1-54
1-58

1-1

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE
MACHINES

1
F
R
A
M
E

1-2

3120800

SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES
FIG & ITEM #

PART NUMBER
2360256
2360543
2360341

0236838
0253170/
0253169
1

1681564

4842183
3420620
3421818
0440161
3960343
3300007
0630078
2780109
1120304
0721003
4761000
4740283
3322403
3451012
0440171
0440170
3312602
4740111
2160002
3300175
0560605
3323002
4130235
0960523
0642630
3420158
3421330

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

3120800

4712600
4130234
0960523
Not Used
0100011
3450810

DESCRIPTION

QTY.

FRAME WELDMENT OPTIONS:


2WS Machines without 4in. T/T Bearing Spacer
2WS Machines with 4in T/T Bearing Spacer (Used
After S/N 52839 Only)
4WS Machines

Ref.
Ref.
Ref.

STEERING INSTALLATION
2WD/2WS
2WD/4WS (Front Axle Only)

Ref.
Ref.
Ref.

Steer Cylinder Assembly (See Section 5 for


Breakdown) (Note: For Machines with Two Package
Section 1 Tow Package Installation)
Tie-Rod Assembly
Pin, Quick Release
Kingpin
Bearing, Thrust
Seal, Hub
Nut, Wheel
Stud, Wheel
Hub Assembly (Includes Item 7)
Cap, Hub
Bolt #10-24NC x 3/8
Lockwasher #10
Washer, Hardened
Nut, Slotted 1 1/2-12NF
Pin, Cotter 5/16 x 3
Cone, Bearing
Cup, Bearing
Nut, Jam 1-8NC
Washer, Thrust
Fitting, Grease
Locknut
Block
Nut, Jam 1 1/4-12NF
Spindle (Left Side)
Bushing, Bronze
Bolt 1-8NC x 3 3/4
Hairpin
Pin, Clevis (For Machines with Tow Package See
Section 1 Tow Package Installation)
Flatwasher 1
Spindle (Right Side)
Bushing, Bronze
Loctite #242 (Not Shown)
Pin, Cotter 1/4 x 2 1/2

REV.

Ref.

S
E
C
T
I
O
N
1

F
R
A
M
E

1
1
2
4
2
20
20
2
2
6
6
2
4
2
4
4
2
3
5
1
2
2
1
2
2
1
1
1
1
2
A/R
2

1-3

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES
(CONTINUED)
FIG & ITEM #

PART NUMBER
0238089

112
113
114
115
116
117
118
119
120
121
122
123
124
125

4842214
4842186
3972218
3312202
0361195
4070576
4070577
0642008
4712000
3421275
3300151
4300032
4761400
4842191
3760106
1260017
3421565
4842642
4070574
4070575
0560654
3530381
3530380
0641404
Not Used
1681581

126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143

3760140
3421203
3421204
4842644
0560673
0560675
3311505
0560674
Not Used
0641609
4751600
0100011
3340251
3531715
4070674
4751400
4070670
4070672

101
102
103
104
105
106
107
108
109
110
111

1
F
R
A
M
E

1-4

DESCRIPTION
AXLE INSTALLATION - VICKERS VALVES
Axle Weldment (Right Side - Inner)
Axle Weldment (Left Side - Outer)
Setscrew 3/4-10NC x 2 1/4
Nut, Jam 3/4-10NC
Bar
Shim 1/32
Shim 1/16
Bolt 5/8-11NC x 1
Flatwasher 5/8
Pin, Axle Lock
Nut, Acorn
Stud (Weldment on Part)
Lockwasher 1/4
Bushing, Weldment
D-Ring
Chain #3
Snap-Pin
Axle Weldment (Right Side - Inner)
Shim 1/16
Shim 1/32
Block
Plate, Cover
Plate, Cover
Bolt 1/4-20NC x 1/2

QTY.

REV.

Ref.

1
1
16
16
2
2
2
8
8
4
4
4
20
4
4
3ft/.9m
4
1
2
2
2
1
2
20

Axle Extension Cylinder Assembly (See Section 5 For


Breakdown)
Ring, Retaining
Pin
Pin
Axle Weldment (Left Side - Outer)
Block, Axle Shim
Block, Axle Shim - Inner Axles
Locknut 5/16-18NC
Block, Axle Shim - Outer Axles

2
8
2
2
1
8
2
12
2

Bolt 3/8-16NC x 1 1/8


Flatwasher 3/8
Loctite #242
Wear Pad
Plate, Cover
Shim 1/16
Flatwasher 1/4
Shim 1/8
Shim 1/32

8
8
A/R
4
2
A/R
4
A/R
A/R

3120800

SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-5

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-2. FRAME, STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE
MACHINES

1
F
R
A
M
E

1-6

3120800

SECTION 1 FRAME
FIGURE 1-2. FRAME, STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES
FIG & ITEM #

PART NUMBER
2360302
2360341

0250202
0252178

STEERING INSTALLATION
4WD/2WS
4WD/4WS (Front Axle Only)

Ref.
Ref.
Ref.

4130153
4130154
1682268

4
5
6

3421330
2160002

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

0560714
0560605
4712600
4843415
3420620
1260017
3420158
3421713
4740082
0642634
0440091
3300175
3323002
0560605
2160001
0630449
4761600
4751600
4920096
3312602
0100011

0250163
0252176
101
101A
101B
102
102A
102B
103

3120800

QTY.
Ref.
Ref.
Ref.

1
2
3

7
8

DESCRIPTION
FRAME WELDMENT OPTIONS:
Machines Built Prior to August 1991
Machines Built August 1991 to Present

4843389
0961417
0961416
4843390
0961416
0961417
0560673

Spindle (Right Side)


Spindle (Left Side)
Steer Cylinder Assembly (See Section 5 For
Breakdown)
Pin, Clevis
Fitting, Grease
Tie-Rod Block (Left Side) Options:
Prior to May 1991
May 1991 to Present
Flatwasher 1
Tie-Rod Weldment
Pin, Quick Release
Chain, Tenso #3
Hairpin
Kingpin
Washer, Thrust
Bolt 1-8NC x 4 1/4
Washer, Thrust
Locknut 1-14NF
Nut, Jam 1 1/4-12NF
Block, Tie-Rod (Right Side)
Fitting, Grease 90
Bolt 3/8-16NC x 1 (Special)
Lockwasher 3/8
Flatwasher 3/8
Wire, Safety (4 Lengths of 16/35cm
Nut, Jam 1-8NC
Loctite #242 (Not Shown)
AXLE INSTALLATION
Prior to October 1991
October 1991 to Present
Axle Weldment (Left Side)
Bushing, Bronze (Bottom)
Bushing, Bronze (Top)
Axle Weldment (Right Side)
Bushing, Bronze (Top)
Bushing, Bronze (Bottom)
Block, Axle Shim

REV.

F
B

1
1
1

F
R
A
M
E

1
3
1

1
1
1
6in/.9m
1
4
A/R
1
3
2
2
1
4
8
8
8
A/R
1
A/R
Ref.
Ref.
Ref.

S
E
C
T
I
O
N

D
D

1
1
1
1
1
1
8

1-7

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-2. FRAME, STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

104
105
106
107
108
109
110
111

1260017
3760106
3421565
3760140
3421710
4842191
0560675
1682260

3ft/.9m
8
4
8
2
4
2
2

112
113

0560674
3300151
4300032
4761400
4070574
4070575
0560654
3311505
3972218
3312202
3421709
0642008
4712000
0641609
4751600
0100011

Chain #3
D-Ring
Snap-Pin
Ring, Retaining
Pin, Axle Lock
Bushing, Weldment
Block, Axle Shim
Axle Extension Cylinder Assembly (See Section 5
For Breakdown)
Block, Axle Shim
Nut, Acorn
Stud (Weldment on Part)
Lockwasher 1/4
Shim 1/16
Shim 1/32
Block
Locknut 5/16-18NC
Setscrew 3/4-10NC x 2 1/4
Nut, Jam 3/4-10NC
Pin
Bolt 5/8-11NC x 1
Flatwasher 5/8 (Narrow)
Bolt 3/8-16NC x 1 1/8
Flatwasher 3/8
Loctite #242
Wear Pad Options:
Prior to October 1990
October 1990 to Present
Pin
Bolt 1/4-20NC x 1/2
Plate, Cover
Pin, Axle Lock
Plate, Cover
Axle Weldment (Right Side) Options:
Prior to October 1991
October 1991 to Present
Axle Weldment (Left Side) Options:
Prior to October 1991
October 1991 to Present
Shim 1/16
Bolt 3/8-16NC x 1 7/8
Flatwasher 3/8 (Narrow)
Flatwasher 1/4 (Narrow)
Shim 1/8
Shim 1/32

1
F
R
A
M
E

114
115
116
117
118
119
120
121
122
123
124
125
126
127

128
129
130
131
132
133

3340527
3340251
3421204
0641404
3530380
3421275
3531715
4843349
4843972

134

135
136
137
138
139
140

1-8

4843350
4843971
4070674
0641615
4711600
4751400
4070670
4070672

REV.

2
4
4
20
2
2
4
12
16
16
2
8
8
4
4
A/R
4

2
20
2
2
2
1

A/R
4
4
4
A/R
A/R

3120800

SECTION 1 FRAME
FIGURE 1-2. FRAME, STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-9

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-3. FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD
OSCILLATING AXLE MACHINES

1
F
R
A
M
E

1-10

3120800

SECTION 1 FRAME
FIGURE 1-3. FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING AXLE
MACHINES
FIG & ITEM #

PART NUMBER

QTY.

FRAME WELDMENT

Ref.

0256107
0255795

STEERING INSTALLATION
2WD
4WD

Ref.
Ref.
Ref.

1
4130338
4130333
2

4130337
4130334
1683389

1683395

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

4845141
Not Used
4740451
0641608
4891600
0100019
3323002
4740154
3900223
3422520
3841143
4740446
0961890
0100063
0962035
0962036
3422522
3960343
Not Required

23
3300007
Not Required
24
2780109
Not Required
25
1120304
Not Required
26
0641003
Not Required

3120800

DESCRIPTION

2360398

Spindle (Left Side) Options:


2WD
4WD (Not Shown)
Spindle (Right Side) Options:
2WD
4WD (Not Shown)
Steer Cylinder Assembly (See Section 5 For
Breakdown)
Tie-Rod Cylinder Assembly (See Section 5 For
Breakdown)
End, Tie-Rod
Washer, Thrust
Bolt 3/8-16NC x 1
Flatwasher, Hardened 3/8
Loctite #271 (Not Shown)
Nut, Jam 1 1/4-12NF
Washer, Thrust
Bolt, Shoulder
Pin
Keeper, Pin
Washer, Oilite Thrust
Bushing, Gar-Max
Loctite #609 (Not Shown)
Bushing, Gar-Max
Bushing, Gar-Max
Kingpin
Seal, Hub Options:
2WD
4WD
Lugnut 3/4-16NC Options:
2WD
4WD
Hub Assembly Options:
2WD
4WD
Cap, Hub Options:
2WD
4WD
Bolt #10-24NC x 3/8 Options:
2WD
4WD

REV.

A
2

S
E
C
T
I
O
N
1

F
R
A
M
E

2
1
1
4
20
20
A/R
1
2
2
4
4
4
2
A/R
2
2
4
2

20

1-11

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-3. FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING AXLE
MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

27
4761000
Not Required
28
4740283
Not Required
29
3300208
Not Required

1
30

F
R
A
M
E

3451012
Not Required
31
0440171
Not Required
32

33
34
35
36
37
38

0440170
Not Required
3539634
4751600
0641814
4751800
3311805
0100019
0255794

1-12

101
102
103

4845048
4845049
1683241

104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121

3422509
0561227
3422510
3760140
3340251
4070674
0641615
4711600
0100011
3539244
4070923
0642008
4712000
3539240
0641406
4751400
3900219
1120465

DESCRIPTION
Lockwasher #10 Options:
2WD
4WD
Washer, Hardened Options:
2WD
4WD
Nut, Slotted 1 1/2-12NF Options:
2WD
4WD
Pin, Cotter 5/16 x 3 Options:
2WD
4WD
Cone, Bearing Options:
2WD
4WD
Cup, Bearing Options:
2WD
4WD
Plate, Cylinder Guard
Flatwasher 3/8
Bolt 1/2-13NC x 1 3/4
Flatwasher 1/2
Locknut 1/2-13NC
Loctite #242 (Not Shown)
AXLE INSTALLATION
Axle Weldment (Left Side)
Axle Weldment (Right Side)
Axle Extension Cylinder Assembly (See Section 5 For
Breakdown)
Pin, Axle Extension Cylinder (Front)
Block, Pivot
Pin, Axle (Front)
Ring, Retaining
Pad, Wear
Shim 1/16
Bolt 3/8-16NC x 1 7/8
Flatwasher 3/8 (Narrow)
Loctite #242
Plate
Shim
Bolt 5/8-11NC x 1
Flatwasher 5/8 (Narrow)
Plate, Cover
Bolt 1/4-20NC x 3/4
Flatwasher 1/4 (Narrow)
Setscrew 1-8NC x 2 1/4
Cap

QTY.

REV.

1
4
4
4
4
A/R
Ref.

1
1
2
1
4
2
8
4
10
4
12
A/R
2
8
8
8
4
32
36
12
12

3120800

SECTION 1 FRAME
FIGURE 1-3. FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING AXLE
MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

122
123
124
125
126
127
128

3312602
3422512
0962033
3841287
0642216
4712200

129
130
131
132
133
134 to 135
136

4740356
4740461
3900220
3313002
3539103
0641812
4891800
Not Used
1683390

137 to 138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158

Not Used
3422422
3422511
0641610
3841143
4845050
4845051
3422507
3422508
0560654
4070574
4070575
3539241
3539579
3311601
4761600
3539580
0641412
3311405
4845052
3900263

3120800

DESCRIPTION

QTY.

Nut, Jam 1-8NC


Pin, Axle Pivot
Bushing, Gar-Max
Pin, Keeper
Bolt 3/4-10NC x 2
Flatwasher 3/4 (Narrow)
Washer, Thrust Options:
Prior to S/N 33913
S/N 33913 to Present
Setscrew 1 1/4-7NC x 5
Nut, Jam 1 1/4-7NC
Plate
Bolt 1/2-13NC x 1 1/2
Washer, Hardened 1/2

12
1
2
1
1
1
2

Oscillating Axle Cylinder Assembly (See Section 5 For


Breakdown)

Pin (Top)
Pin (Bottom)
Bolt 3/8-16NC x 1 1/4
Pin, Keeper
Inner Axle Weldment (Left Side - Rear)
Inner Axle Weldment (Right Side - Rear)
Pin, Axle Extension Cylinder (Rear)
Pin, Axle (Rear)
Block, Pivot
Shim 1/16
Shim 1/32
Plate, Cover
Plate, Hose Support
Nut 3/8-16NC
Lockwasher 3/8
Plate, Hose Holddown
Bolt 1/4-20NC x 1 1/2
Locknut 1/4-20NC
Outer Axle Weldment (Front)
Setscrew 1/4-20NC (S/N 38698 to Present)

2
2
8
4
1
1
1
2
2
2
4
4
2
4
4
2
4
4
1
4

REV.

S
E
C
T
I
O
N
1

2
2
2
4
4

F
R
A
M
E

1-13

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES

1
F
R
A
M
E

1-14

3120800

SECTION 1 FRAME
FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES
FIG & ITEM #

PART NUMBER

0250202
0252178
1
2
3

4130153
4130154
1682268

4
5
6

3421330
2160002

7
8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

101
102
103
104
105
106
107
108
109

3120800

0560714
0560605
4712600
4843415
3420620
1260017
3420158
3421713
4740082
0642634
0440091
3300175
3323002
0560605
2160001
0630449
4761600
4751600
4920096
3312602
0100011

DESCRIPTION

QTY.

NOTE: REFER TO FIGURES 1-1, 1-2 & 1-3 FOR FRONT


AXLE.

Ref.

STEERING INSTALLATION
2WD/4WS
4WD/4WS

Ref.
Ref.
Ref.

Spindle (Left Side)


Spindle (Right Side)
Steer Cylinder Assembly (See Section 5 For Breakdown)
Pin, Clevis
Fitting, Grease
Tie-Rod Block (Left Side) Options:
Prior to May 1991
May 1991 to Present
Flatwasher 1
Tie-Rod Weldment
Pin, Quick Release
Chain, Tenso #3
Hairpin
Kingpin
Washer, Thrust
Bolt 1-8NC x 4 1/4
Washer, Thrust
Locknut 1-14NF
Nut, Jam 1 1/4-12NF
Block, Tie-Rod (Right Side)
Fitting, Grease 90
Bolt 3/8-16NC x 1 (Special)
Lockwasher 3/8
Flatwasher 3/8
Wire, Safety (4 Lengths of 16/35cm
Nut, Jam 1-8NC
Loctite #242 (Not Shown)

REV.

F
B

1
1
1

1
F
R
A
M
E

1
3
1

1
1
1
6in/9cm
1
4
4
1
3
2
2
1
4
8
8
8
A/R
1
A/R

0252177

AXLE INSTALLATION - REAR

Ref.

4843389
0961417
4843390
0961416
0560673
1260017
3760106
3421565
3760140
3421710
4842191

Axle Weldment (Left Side)


Bushing, Bronze
Axle Weldment (Right Side)
Bushing, Bronze
Block, Axle Shim
Chain #3
D-Ring
Snap-Pin
Ring, Retaining
Pin, Axle Lock
Bushing, Weldment

1
1
1
1
4
18in.
4
2
4
2
2

S
E
C
T
I
O
N

1-15

SECTION 1 FRAME
S
E
C
T
I
O
N
1
F
R
A
M
E

FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

110
111

0560675
1682260

1
1

112
113

0560674
3300151
4300032
Not Used
4070574
4070575
0560654
3311505
3972218
3312202
3421709
0642008
4712000
Not Used
0100011
3340251
Not Used
4070674
0641615
4711600
4751400
4070670
4070672

Block, Axle Shim


Axle Extension Cylinder Assembly (See Section 5 For
Breakdown)
Block, Axle Shim
Nut, Acorn
Stud (Weldment on Part)

1
2
2

Shim 1/16
Shim 1/32
Block
Locknut 5/16-18NC
Setscrew 3/4-10NC x 2 1/4
Nut, Jam 3/4-10NC
Pin
Bolt 5/8-11NC x 1
Flatwasher 5/8 (Narrow)

2
2
4
6
8
8
2
4
4

114
115
116
117
118
119
120
121
122
123
124 to 125
126
127
128 to 134
135
136
137
138
139
140

1-16

Loctite #242
Wear Pad

A/R
2

Shim 1/16
Bolt 3/8-16NC x 1 7/8
Flatwasher 3/8 (Narrow)
Flatwasher 1/4 (Narrow)
Shim 1/8
Shim 1/32

A/R
4
4
4
A/R
A/R

REV.

3120800

SECTION 1 FRAME
FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-17

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS

1
F
R
A
M
E

1-18

3120800

SECTION 1 FRAME
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM #

PART NUMBER

0238093
0270220
101
102
103

2780142
2780138
0920072
0920084
0920110
Use 0920119
0920117

104

3160132

105

4300092
4300097
4761800
3931852
0100011
3790159
0642016
4762000
3300007
4751800
3311801

106
107
108
109
110
111
112
113
114

0253696
0270225
0250287
0270224
201
2780187
2780144

2780114

3120800

DESCRIPTION
WHEEL DRIVE INSTALLATION - 2WD/2WS FIXED
FRONT AXLE/VICKERS PROP VALVES MACHINES
Prior to S/N 51532
S/N 51532 to Present
Hub Assembly (See Figure 1-13 for Breakdown)
Reducer Assembly (See Figure 1-12 for Breakdown)
Brake Assembly Options:
Prior to January 1992 (See Figure 1-9 for
Breakdown)
January 1992 to S/N 33476 (See Figure 1-11 for
Breakdown)
S/N 33476 to S/N 51532 (See Figure 1-11 for
Breakdown)
S/N 51532 to S/N 57512 (Was p/n 0920117) (See
Figure 1-11 for Breakdown)
S/N 57512 to Present (See Figure 1-11 for
Breakdown)
Motor Assembly - Vickers (See Figure 1-6 for
Breakdown)
Stud 1/2-13NC x 5 1/2 (Prior to S/N 51532)
Stud 1/2-13NC x 5 1/8 (S/N 51532 to Present)
Lockwasher 1/2
Bolt, Socket Head 1/2-13NC x 3 1/4
Loctite #242
O-Ring
Bolt 5/8-11NC x 2
Lockwasher 5/8
Lugnut 3/4-16NF
Flatwasher 1/2
Nut 1/2-13NC
WHEEL DRIVE INSTALLATION - 80HX 2WD/4WS,
4WD/2WS & 4WD/4WS FIXED FRONT AXLE/ VICKERS
PROP VALVE MACHINES
80HX 2WD/4WS Fixed Axle/Vickers Prop Valve
Machines Built Prior to S/N 51532
80HX 2WD/4WS Fixed Axle/Vickers Prop Valve
Machines Built S/N 51532 to Present
80HX 4WD/2WS & 4WD/4WS Fixed Axle/Vickers
Prop Valve Machines Built Prior to S/N 51532
80HX 4WD/2WS & 4WD/4WS Fixed Axle/Vickers
Prop Valve Machines S/N 51532 to Present
Hub Assembly (See Figure 1-13 for Breakdown)
80HX 2WD/4WS Fixed Front Axle/Vickers Prop
Valves Machines
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built Prior to June
1995
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built June 1995 to
Present

QTY.

REV.

Ref.
Ref.
Ref.

3
1

2
2
2

S
E
C
T
I
O
N
1
F
R
A
M
E

2
4
4
4
8
A/R
2
16
16
20
4
4
Ref.

Ref.

Ref.

Ref.

Ref.

A/R
2
4

1-19

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)


FIG & ITEM #

PART NUMBER

202

3300007

203

3790159

204
205
206

0642016
4762000

0920084

F
R
A
M
E

0920110

Use 0920119

0920119

0920072

0920081

0920084

0920110

Use 0920119

0920119

207

208
209
210

1-20

4300092
4300097
4761800
4751800
3311801

DESCRIPTION
Lugnut 3/4-16NF
2WD Machines
4WD Machines
O-Ring
2WD Machines
4WD Machines
Bolt 5/8-11NC x 2
Lockwasher 5/8
Brake Assembly Options:
80HX 2WD/4WS Fixed Front Axle/Vickers Prop
Valves Machines Built Prior to S/N 33476 (See
Figure 1-11 for Breakdown)
80HX 2WD/4WS Fixed Front Axle/Vickers Prop
Valves Machines Built S/N 33476 to S/N 51532
(See Figure 1-11 for Breakdown)
80HX 2WD/4WS Fixed Front Axle/Vickers Prop
Valves Machines Built S/N 51532 to S/N 57512
(Was p/n 0920117) (See Figure 1-11 for
Breakdown)
80HX 2WD/4WS Fixed Front Axle/Vickers Prop
Valves Machines Built S/N 57512 to Present
(See Figure 1-11 for Breakdown)
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built Prior to
February 1991 (See Figure 1-9 for Breakdown)
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built February 1991
to July 1991 (See Figure 1-10 for
Breakdown)
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built July 1991 to
S/N 33476 (See Figure 1-11 for Breakdown)
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built S/N 33476 to
S/N 51532 (See Figure 1-11 for Breakdown)
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built S/N 51532 to
S/N 57512 (Was p/n 0920117) (See Figure 1-11
for Breakdown)
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built S/N 57512 to
Present (See Figure 1-11 for Breakdown)
Stud Options:
Stud 1/2-13NC x 5 1/2 (Prior to S/N 51532)
Stud 1/2-13NC x 5 1/8 (S/N 51532 to Present)
Lockwasher 1/2
Flatwasher 1/2
Nut 1/2-13NC

QTY.

REV.

A/R
20
40
A/R
2
4
A/R
A/R
A/R
2

A/R

A/R
A/R
A/R

3120800

SECTION 1 FRAME
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM #

PART NUMBER

211
Use 3160342

Use 3160343

3160129

Use 3160342

0256298
0270226
0255983
0270227

301
2780142
2780114
302
0920084
0920110
Use 0920119
0920119
303

3160204

304

305
306
307
308
309

3120800

4300092
4300097
4751800
3311801
0100011
0642016
4712000

DESCRIPTION
Motor Assembly - Cessna Options (See Figure 1-7
for Breakdown):
80HX 2WD/4WS Fixed Front Axle/Vickers Prop
Valves Machines Built Prior to February 1995 (was
p/n 3160179)
80HX 2WD/4WS Fixed Front Axle/Vickers Prop
Valves Machines Built February 1995 to Present
(was p/n 3160189)
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Machines Prop Valves Built Prior to
September 1991
80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/
Vickers Prop Valves Machines Built September
1991 to Present (was p/n 3160179)

QTY.

REV.

A/R
2

S
E
C
T
I
O
N

1
4

WHEEL DRIVE INSTALLATION - 80HX 2WD


OSCILLATING FRONT AXLE/VICKERS PROP VALVE
MACHINES
80HX 2WD Oscillating Front Axle/Vickers Prop
Valve Machine Built Prior to S/N 51532
80HX 2WD Oscillating Front Axle/Vickers Prop
Valve Machine Built S/N 51532 to Present
80HX 4WD Oscillating Front Axle/Vickers Prop
Valve Machine Built Prior to S/N 51532
80HX 4WD Oscillating Front Axle/Vickers Prop
Valve Machine Built S/N 51532 to Present

Ref.

Hub Assembly Options (See Figure 1-13 for


Breakdown):
80HX 2WD Oscillating Front Axle/Vickers Prop
Valve Machine
80HX 4WD Oscillating Front Axle/Vickers Prop
Valve Machine
Brake Assembly Options (Qty 2 Required for 2WD/
Qty 4 Required for 4WD):
Prior to S/N 33476 (See Figure 1-11 for
Breakdown)
S/N 33476 to S/N 51532 (See Figure 1-11 for
Breakdown)
S/N 51532 to S/N 57512 (Was p/n 0920117) (See
Figure 1-11 for Breakdown)
S/N 57512 to Present (See Figure 1-11 for
Breakdown)
Motor Assembly (Qty 2 Required for 2WD/Qty 4
Required for 4WD) (See Figure 1-8 for Breakdown)
Stud Options:
Stud 1/2-13NC x 5 1/2 (Prior to S/N 51532)
Stud 1/2-13NC x 5 1/8 (S/N 51532 to Present)
Flatwasher 1/2
Nut 1/2-13NC
Loctite #242 (Not Shown)
Bolt 5/8-11NC x 2
Flatwasher 5/8 (Narrow)

A/R

Ref.

Ref.

Ref.

Ref.

F
R
A
M
E

2
4
A/R

A/R
A/R

A/R
A/R
A/R
A/R
A/R

1-21

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)


FIG & ITEM #

PART NUMBER

310

0100019

Loctite #271 (Not Shown)

A/R

311

3300007

Lugnut 3/4-16NF
2WD Machines
4WD Machines
Reducer Assembly (See Figure 1-12 for Breakdown)
2WD Machines
4WD Machines
Bolt, Socket Head 1/2-13NC x 3 1/4
O-Ring

A/R
20
40
A/R
2
0
A/R
A/R

312

313
314

2780138
Not Required
3931852
3790159

401

F
R
A
M
E

DESCRIPTION

TIRE & WHEEL INSTALLATIONS


2WD MACHINES:
0236524
0257045
0257046

Tire & Wheel Installation - 15 x 19.5 Foam-Filled


(Firestone Transport)
Tire & Wheel Installation - 38 x 12-20 Non-Marking
(Monarch)
Tire & Wheel Installation - Solid
4WD MACHINES:

0251514
0253572
0271619
0257045
0257046

0234744
0234746

0234745

Use 0271616

0271616
Use 0271617

0271617

1-22

Tire & Wheel Installation - 15 x 19.5 Foam-Filled


(Standard)
Tire & Wheel Installation - 15 x 19.5 Foam-Filled
(Lug NHS) (Prior to S/N 64484)
Tire & Wheel Installation - 15 x 19.5 Foam-Filled
(Lug NHS) (S/N 64484 to Present)
Tire & Wheel Installation - 38 x 12-20 Non-Marking
(Monarch)
Tire & Wheel Installation - Solid
Note: Assemblies may require ballast/foam filling to
manufactures specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/
or rim only if able to foam fill tire & wheel assembly,
otherwise, purchase complete assembly.
Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Firestone Transport (2WD Front Only)
Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Firestone All Traction Duplex or General Jumbo (Right
Side Drive Wheel)
Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Firestone All Traction Duplex or General Jumbo (Left
Side Drive Wheel)
Tire & Wheel Assembly - 15 x 19.5 Foam-Filled
14 Ply Galaxy Loader Lug (Right Side Drive Wheel)
Options: (Prior to S/N 64484) (Was P/N 0253570)
S/N 64484 to Present
Tire & Wheel Assembly - 15 x 19.5 Foam-Filled
14 Ply Galaxy Loader Lug (Left Side Drive Wheel)
Options: (Prior to S/N 64484) (Was P/N 0253571)
S/N 64484 to Present

QTY.

REV.

Ref.

Ref.

Ref.

Ref.

Ref.
Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

2
A/R

A/R

3120800

SECTION 1 FRAME
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM #

PART NUMBER
4520178
4520126

DESCRIPTION
Tire & Wheel Assembly - 30 x 12 x 20 Non-Marking
Tire & Wheel Assembly - Solid

QTY.

REV.

A/R
A/R

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-23

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE


MACHINES

1
F
R
A
M
E

1-24

3120800

SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES
FIG & ITEM #

PART NUMBER
3160132

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

3120800

7006766
7006767
7006768
7006769
7006774
7006776
Kit
7006786
7006787
7006788
7006789
7006721
7006796
7006791
7006792
Kit
7006794
7006795
7006719
7006797
7006798
7006703
Kit
7009300
7009301
Kit
Kit
Kit
7009305
7009306
7006706
7009307
7009308
7006717
7006716
7006715
7006714
7006713
7006712
7006711
7006710
7006709
7009309
7006707
7009310
7006704

DESCRIPTION
DRIVE MOTOR ASSEMBLY - VICKERS
Yoke
Pin, Roll
Spherical Seat
Spring, Seat
Spring, Yoke
Stop, Yoke
Gasket
Housing
Washer
Screw
Screw
Shim (Included with Item 18)
Ring, Retaining
Shaft
Bearing
Bearing, Pintle
O-Ring
Shim Kit (Includes Item 12)
Cover
Bearing
Piston
Piston Rod
Plug
O-Ring
Screw
Control Block
Gasket
O-Ring
Back-Up Ring
Ring, Retaining
Valve Block
Pin
Pin
Shaft
Piston & Shoes
Shoe Plate
Spherical Washer
Pin, Retainer
Pin
Cylinder, Block
Washer, Spring
Spring
Washer, Spring
Ring, Retaining
Bearing Spacer Kit
Plate, Wafer
Bearing S/A

QTY.

REV.

Ref.

1
1
1
1
1
1
1
1
6
6
4
1
1
1
2
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
2
1
9
1
1
1
3
1
1
1
1
1
1
1

S
E
C
T
I
O
N
1
F
R
A
M
E

1-25

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER
2900659

DESCRIPTION

Seal Kit (Includes Items 7, 14, 17, 24, 27, 28 & 29)

QTY.

REV.

1
F
R
A
M
E

1-26

3120800

SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-27

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-7. DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS


FIXED FRONT AXLE MACHINES

1
F
R
A
M
E

1-28

3120800

SECTION 1 FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT AXLE
MACHINES
FIG & ITEM #

PART NUMBER
3160179
3160342
3160189
3160434
3160129
3160179
3160342

1
2
3
4

7004938
7004939
Kit
7004933
7020323

6
7
8

7004941
Not Available
7004942
Kit
4100027

9
10
11
12
13
14
15

7004944
Kit
7004946
Kit
7004918
7004917
4100028

16
17

7004937
7004929

18

19
20
21
22

7004948
Not Available
Kit
Kit
Not Available
4100029

23

Not Used

3120800

DESCRIPTION

QTY.

REV.

DRIVE MOTOR ASSEMBLIES


2WD/4WS with Fixed Front Axle Prior to February
1995 (Original Equipment)
2WD/4WS with Fixed Front Axle Prior to February
1995 (Service Replacement)
2WD/4WS with Fixed Front Axle February 1995 to
Present (Original Equipment)
2WD/4WS with Fixed Front Axle February 1995 to
Present (Service Replacement)
4WD with Fixed Front Axle Prior to September 1991
4WD with Fixed Front Axle September 1991 to
Present (Original Equipment)
4WD with Fixed Front Axle September 1991 to
Present (Service Replacement)

Ref.
Ref.

Ref.

Ref.

Ref.

Ref.
Ref.

A
A

Ref.

Screw, Cap Socket Head


Control Piston Housing Assembly (Includes Item 3)
O-Ring
Screw, Cap Hex Head Options:
all Motors except Motor p/n 3120342/3160343
Motor p/n 3120342/3160343
Backplate Assembly (Includes Items 5-15) Options:
all Motors except Motor p/n 3120342/3160343
Motor p/n 3120342/3160343
Plug Assembly (Includes Item 7)
O-Ring
Spacer, Piston -.092 (Used on Motor p/n 3160179
Only)
Plug Assembly (Shuttle Spool) (Includes Items 8 & 9)
O-Ring (1 Per Plug)
Spool, Shuttle
O-Ring
Washer, Back-Up
Bearing, Needle
Spacer, Piston -.105 (Used on Motor p/n 3160129
Only)
Ring, Retaining
Pin, Connector

Control Piston Assembly (Includes Items 19-21)


Options:
all Motors except Motor p/n 3120342/3160343
Motor p/n 3120342/3160343
Ring, Slippery
O-Ring
Piston, Control
Spacer, Piston -.110 (Used on Motor p/n 3160189
Only)

4
1
1
4

1
1
3
2
1
1
1
1
1
1
4
2

1
1
1
4

1-29

S
E
C
T
I
O
N
1
F
R
A
M
E

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-7. DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT AXLE
MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Not Used
Kit
7004916
7004936
7004950
7004951
7004952
7004953
7004954
7004955
7004956
7004957
Not Available
7004928
Kit
Kit
7004906
Kit
7004907
7004908
7004912
Kit

1
F
R
A
M
E

47
48
49
50

7004913
Not Available
Kit
7004911
7004914
7004927
Not Available

51

52
53

7004959
Not Available
7004960
7004910
2900449

7020347

1-30

DESCRIPTION
Gasket, Housing
Rotating Kit Assembly (Includes Items 27-36)
Ring, Retaining
Washer, Machined
Spring, Compression
Pin, Loading
Keeper, Pin
Piston, Assembly
Spider
Pivot
Washer, Wave
Block, Piston
Connector, Camplate
Ring, Retaining
Seal, Shaft
Washer
Ring, Retaining
Race, Thrust
Bearing, Thrust
Shaft, Drive
Ring, Retaining
Cover, Trunnion Options:
all Motors except Motor p/n 3120342/3160343
Motor p/n 3120342/3160343
O-Ring
Race, Inner
Bearing
Camplate Options:
all Motors except Motor p/n 3120342/3160343
Motor p/n 3120342/3160343
Housing Assembly (Includes Items 52 & 53) Options:
all Motors except Motor p/n 3120342/3160343
Motor p/n 3120342/3160343
Pin, Roll (1/4 Dia. x 1/2 Long)
Bearing

Seal Repair Kit (Includes Items 3, 7, 10, 12, 19, 20,


25, 38, 39, 41, 45 & 47) (all Motors except Motor p/n
3120342/3160343)
Seal Repair Kit (Includes Items 3, 12, 13, 16, 19, 20,
22, 25, 38, 39, 40, 41, 45 & 47) (Motor p/n 3120342/
3160343)

QTY.

REV.

1
1
1
2
1
3
1
9
1
1
1
1
1
1
1
1
2
2
1
1
2
2

2
1
2
1

3120800

SECTION 1 FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT AXLE
MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-31

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-8. DRIVE MOTOR ASSEMBLY - 2WD/2WS, 2WD/4WS, 4WD/2WS AND


4WD/4WS OSCILLATING FRONT AXLE MACHINES

1
F
R
A
M
E

1-32

3120800

SECTION 1 FRAME
FIGURE 1-8. DRIVE MOTOR ASSEMBLY - 2WD/2WS, 2WD/4WS, 4WD/2WS AND 4WD/4WS
OSCILLATING FRONT AXLE MACHINES
FIG & ITEM #

PART NUMBER
3160204

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

7012701
Kit
7012702
Not Serviced
7012703
7012704
Kit
7012705
7012706
7012707
7012708
7012709
7012710
Kit
7012711
7012712
Kit
7012713
Kit
Not Serviced
Kit
7012714
7012715
7012700

2900788
7012716

3120800

DESCRIPTION
DRIVE MOTOR ASSEMBLY - REXROTH
Shaft
Seal, Shaft
Bearing, Cradle
Housing
Rod, Piston
Piston, Stroking
O-Ring
Nut, Adapter
Bearing, Roller
Bolt, Metric Socket Head M12 x 65mm
Block, Port
Shim
Pin, Dowel M6 x 18mm
O-Ring
Nut, Cap M10
Screw, Adjusting
O-Ring
Nut, Jam M10
Rotary Group Assembly
Plug
Plate, Swash
Bearing, Roller
V-Ring
Control Plate Assembly (Prior to S/N 29852 Only)
Note: On S/N 29852 to Present #24 is incorporated
into housing #4.

Seal Kit (Includes Items 2, 7, 14, 17 & O-Rings under


#24)
Rotary Group Kit (Includes Items 19 & 21)

QTY.

REV.

Ref.

1
1
2
1
1
1
1
1
1
4
1
1
1
2
1
1
2
1
1
1
1
1
1
1

S
E
C
T
I
O
N
1
F
R
A
M
E

1
1

1-33

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-9. BRAKE ASSEMBLY - AUSCO (2WD PRIOR TO JANUARY 1992)

1
F
R
A
M
E

1-34

3120800

SECTION 1 FRAME
FIGURE 1-9. BRAKE ASSEMBLY - AUSCO (2WD PRIOR TO JANUARY 1992)
FIG & ITEM #

PART NUMBER
0920072

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

7003047
Kit
7003049
Kit
7003051
7003052
7003070
7000717
7003054
7003006
7003055
7003056
7003057
Kit
Kit
Kit
Kit
7000760
7000796
7003071
7003007
7003059
7000728
Kit
2900662
7003069

3120800

DESCRIPTION
BRAKE ASSEMBLY - AUSCO
Housing
Gasket
Bearing
Seal, Oil
Spring, Retainer
Spring, Compression
Shaft, Splined
Pin, Torque
Disc, Primary
Spring, Separator
Disc, Rotating
Disc, Stationary
Piston
Ring, Back-Up
O-Ring
Ring, Back-Up
O-Ring
Bearing
Screw, Bleeder
Plate, Power
Screw
Valve, Pressure
Plug
Gasket

Seal Kit (Includes Items 2, 4, 14, 15, 16, 17 & 24)


Gasket Kit (Includes Item 24)

QTY.

REV.

Ref.

1
1
1
1
1
8
1
2
1
6
3
3
1
1
1
1
1
1
1
1
4
1
1
2

S
E
C
T
I
O
N
1
F
R
A
M
E

1
1

1-35

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-10. BRAKE ASSEMBLY - MICO (4WD PRIOR TO JULY 1991)

1
F
R
A
M
E

1-36

3120800

SECTION 1 FRAME
FIGURE 1-10. BRAKE ASSEMBLY - MICO (4WD PRIOR TO JULY 1991)
FIG & ITEM #

PART NUMBER
0920081

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

3120800

DESCRIPTION
BRAKE ASSEMBLY - MICO

QTY.

REV.

Ref.

Kit
Kit
7007977
7007978
7007979
7007980
7007981
Kit
7007983
Kit
7007985
7007986
7007914
7007987
Kit
Kit
Kit
Kit
Kit
Kit
7007989
7007924
Not Used
Not Used
Kit
7007933

Seal, Oil
Bearing
Ring, Retaining
Shaft
Spring (Inner)
Spring (Outer)
Housing
Plate, Return
Separator
Seal, Case
Bolt, Washer Head
Cover
Screw, Bleeder
Pin, Dowel
Ring, Back-Up (Inner)
O-Ring (Inner)
Ring, Back-Up (Outer)
O-Ring (Outer)
Rotor
Stator
Piston
Plug, Pipe

1
1
1
1
6
6
1
1
2
1
4
1
1
2
1
1
1
1
2
2
1
1

O-Ring
Gasket

1
2

2900767
2900766
2900768

Lining Kit (Includes Items 8, 10, 19, 20, 25 & 26)


Seal Kit (Includes Items 1, 10, 15, 16, 17, 18, 25 & 26)
Bearing Kit (Includes Items 1, 2, 10, 25 & 26)

1
1
1

S
E
C
T
I
O
N
1
F
R
A
M
E

1-37

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-11. BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND
4WD JULY 1991 TO PRESENT)

1
F
R
A
M
E

1-38

3120800

SECTION 1 FRAME
FIGURE 1-11. BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD JULY 1991
TO PRESENT)
FIG & ITEM #

PART NUMBER
0920084
0920110
0920117
0920119

1
7011712
7011712
Not Available
2
7011717
7018606
Not Available
3
7007979
7007980
7007970
7018602
Kit
Kit
4
7011713
7018605
Not Available
5
Kit
7011715
7011714
7007983
Kit
Kit
6
7
8
9

Kit
Kit
Kit
7007985
7018607
7018614

10
7007986
7007986
Not Available

3120800

DESCRIPTION

QTY.

REV.

DRIVE BRAKE ASSEMBLY OPTIONS:


Prior to S/N 33476
S/N 33476 to S/N 51532
S/N 51532 to S/N 57512 (Seal kit is the only part
available) (Replace complete unit with p/n 0920119)
S/N 57512 to Present

Ref.
Ref.
Ref.
Ref.

A
B
B

Ref.

Shaft Options:
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
Guide, Spring Options:
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
Spring Options:
0920084 Brake (Inner) (Prior to S/N 33476)
0920084 Brake (Outer) (Prior to S/N 33476)
0920110 Brake (Red) (S/N 33476 to S/N 51532)
0920110 Brake (Blue) (S/N 33476 to S/N 51532)
0920119 Brake (Red) (S/N 57512 to Present)
0920119 Brake (Blue) (S/N 57512 to Present)
Housing Options:
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
Return Plate & Separator Assembly Options:
Return, Plate - 0920084 Brake (Prior to S/N
33476)
Separator Assy - 0920084 Brake (Prior to S/N
33476)
Pin
Separator
Return Plate & Separator - 0920110 Brake (S/N
33476 to S/N 51532)
Return Plate & Separator - 0920119 Brake (S/N
57512 to Present)
Rotor
Stator
Seal, Case
Bolt, Washer Head Options:
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
Cover Options:
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)

S
E
C
T
I
O
N
1

F
R
A
M
E

A/R
6
6
6
3
4
2
1

A/R
1
2
4
2
1

2
2
1
A/R
4
4
2
1

1-39

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-11. BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD JULY 1991
TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

11
7000796
7018609
Not Required
12

13
14

F
R
A
M
E

15
16

17
18
19
20
21

22
23
24

7007987
7007987
Not Available
Kit
7011716
7011716
Kit
Kit
7007977
7007977
Kit
Kit
Kit
Kit
Kit
7007923
7018603
Not Available
7007933
7007990
7007924

2900766
2900768
2900767

2900766
2900768
7018608

7018612

7018612

1-40

DESCRIPTION

QTY.

Hardware Options:
Screw, Bleeder (Prior to S/N 33906)
Plug, Pipe (S/N 33906 to S/N 51532)
S/N 57512 to Present
Pin, Dowel Options:
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
Seal, Oil
Ring, Retaining Options:
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
Bearing
Ring, Retaining
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
Ring, Back-Up
Ring, Back-Up
O-Ring
O-Ring
Piston Options:
0920084 Brake (Prior to S/N 33476)
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
Gasket
O-Ring
Plug, Pipe

Repair Kits:
0920084 Brake (Prior to S/N 33476)
Seal Kit (Includes Items 8,13,17,18,19,20,22 &
23)
Seal Kit (Includes Items 8,13,15,22 & 23)
Lining Kit Options: (Includes Items 5,6,7,8,22 &
23)
0920110 Brake (S/N 33476 to S/N 51532)
Seal Kit (Includes Items 8,13,17,18,19,20,22 &
23)
Seal Kit (Includes Items 8,13,15,22 & 23)
Lining Kit Options: (Includes Items 5,6,7,8,22 &
23)
0920117 (S/N 51532 to S/N 57512)
Complete Repair Kit (Includes Items 5,6,7,8,13,
17, 18,19,20,22 & 23)
0920119 (S/N 57512 to Present)
Complete Repair Kit (Includes Items 5,6,7,8,13,
17, 18,19,20,22 & 23)

REV.

1
1

1
1

1
1
1
1
1

2
2
1

1
1
1

1
1
1

3120800

SECTION 1 FRAME
FIGURE 1-11. BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD JULY 1991
TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-41

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-12. GEAR REDUCER ASSEMBLY 2WD/2WS WITH FIXED FRONT AXLE
AND ALL 2WD WITH OSCILLATING FRONT AXLE)

1
F
R
A
M
E

1-42

3120800

SECTION 1 FRAME
FIGURE 1-12. GEAR REDUCER ASSEMBLY 2WD/2WS WITH FIXED FRONT AXLE AND ALL 2WD
WITH OSCILLATING FRONT AXLE)
FIG & ITEM #

PART NUMBER
2780138

1
2
3

7007663
7007678
7007673

7007665
Not Available
4
7007666
7010498
5

6
7
8
9
10
11
12
13
14
15
16
17
18
19

3120800

7007672
7010497
7000285
7000270
7007671
7007668
7007670
7007669
7007667
7007676
7007675
7007677
7007664
7000253
7007674
7007679

DESCRIPTION
GEAR REDUCER ASSEMBLY
Hub
Bolt
Washer, Thrust

Carrier Sub-Assembly Options:


Prior to Mid 1989
Mid 1989 to Present
Carrier Options:
Prior to Mid 1989
Mid 1989 to Present
Shaft (Output) Options:
Prior to Mid 1989
Mid 1989 to Present
Ring, Retaining
Washer, Thrust
Gear, Planet
Roller, Needle
Shaft, Planet
Pin, Spring
Washer, Thrust
Gear, Input
Washer, Thrust
O-Ring
Gear, Ring
Washer, Thrust
Cover
Plug, Pipe (Not Shown)

QTY.

REV.

Ref.

1
2
1
1

S
E
C
T
I
O
N
1

F
R
A
M
E

1
1
3
57
3
3
6
1
1
2
1
1
1
3

1-43

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-13. DRIVE HUB ASSEMBLIES

1
F
R
A
M
E

1-44

3120800

SECTION 1 FRAME
FIGURE 1-13. DRIVE HUB ASSEMBLIES
FIG & ITEM #

2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18

19
20
21
22

3120800

PART NUMBER

QTY.

REV.

2780142

DRIVE HUB ASSEMBLIES


Drive Hub Assembly - 24:1 Ratio

Ref.
Ref.

2780187
2780144

Drive Hub Assembly - 73:1 Ratio


Drive Hub Assembly - 54:1 Ratio

Ref.
Ref.

2780114

Drive Hub Assembly - 53.58:1 Ratio

Ref.

7001943
7007665
7007662
Not Serviced
7001937
7007644
7007656
7010464
Kit
7000272
7000273
7000274
7000275
7000276
Kit
Kit
7001928
7000265
7001917
7000277
7010466
7001918
7007659
Not Serviced
7001900
7001901
7007645
7001902
7001903
7007646
7001904
7001927
7007647
7007660
7010465
7001906
7007648
7007661
7000279
Kit

DESCRIPTION

Hub & Spindle Assembly (2780114 Hub)


Hub & Spindle Assembly (2780142 Hub)
Hub & Spindle Assembly (2780144 Hub)
Hub & Spindle Assembly (2780187 Hub)
Spindle (2780114 Hub)
Spindle (2780144 Hub)
Spindle (2780142 Hub)
Spindle (2780187 Hub)
Seal
Cup, Bearing
Cone, Bearing
Cup, Bearing
Cone, Bearing
Hub
Spacer
Ring, Retaining
Plug, Pipe
Bolt
Gear, Internal (2780144 & 2780114 Hubs)
Gear, Internal (2780142 Hub)
Gear, Internal (2780187 Hub)

Carrier Assembly (2780144 & 2780114 Hubs)


Carrier Assembly (2780142 Hub)
Carrier Assembly (2780187 Hub)
Carrier
Washer, Thrust (2780114 Hub)
Washer, Thrust (2780142 & 2780187 Hubs)
Roller, Needle
Spacer (2780114 Hub)
Spacer (2780142, 2780144 & 2780187 Hubs)
Shaft, Pinion
Gear, Cluster (2780114 Hub)
Gear, Cluster (2780144 Hub)
Gear, Cluster (2780142 Hub)
Gear, Cluster (2780187 Hub)
Pin, Roll
Washer, Thrust (2780144 & 2780187 Hubs)
Washer, Thrust (2780142 Hub)
Gear, Ring
O-Ring

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
10
1
1
1

S
E
C
T
I
O
N
1
F
R
A
M
E

1
1
1
1
6
6
84
3
3
3
3
3
3
3
3
6
6
1
2

1-45

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-13. DRIVE HUB ASSEMBLIES (CONTINUED)


FIG & ITEM #
23
24
25
26
27
28
29
30
31
32
33
34
35

1
F
R
A
M
E

36

37
38
39
40
41
42
43
44
45

PART NUMBER
7000280
7000218
7000219
7000220
Kit
Kit
Kit
Kit
7000243
7000282
7000283
7000284
7000285
7000222
7000292
7000293
7000286
7000468
7000294
7000221
7000295
7000287
7000288
7000289
7000225
7000290
7000296
7000297
7000298
2900202
2900138

1-46

DESCRIPTION
Cover Assembly
Cover
Cap, Cover
Bolt
Cap, Disconnect
Rod, Disconnect
O-Ring
O-Ring
Plug, Pipe
Washer
Spring
Ring, Retaining
Ring, Retaining
Shaft, Input (2780144 & 2780114 Hubs)
Shaft, Input (2780142 Hub)
Spacer, Thrust (2780142 Hub)
Spacer, Thrust (2780144 & 2780114 Hubs)
Spacer, Thrust (2780187 Hub)
Gear, Input (2780142 Hub)
Gear, Input (2780187, 2780144 & 2780114 Hubs)
Spacer, Thrust (2780142 Hub)
Washer, Thrust
Bearing, Thrust
Bolt
Bolt, Shoulder
Coupling (2780187, 2780144 and 2780114 Hubs)
Coupling (2780142 Hub)
Ring, Retaining (2780142 Hub)
Ring, Retaining (2780142 Hub)

Seal Kit (Includes Items 2, 8, 9 & 22)


Disconnect Kit (Includes Items 2, 22, 26, 27, 28 &
29)

QTY.

REV.

1
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
2
8
4
1
1
1
1
1
1

3120800

SECTION 1 FRAME
FIGURE 1-13. DRIVE HUB ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-47

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED)

1
F
R
A
M
E

1-48

3120800

SECTION 1 FRAME
FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED)
FIG & ITEM #

PART NUMBER
0236851

1
2
3
4
5
6
7

4640039
7006851
0641632
4751600
4761600
3311601
4565166
2980089
3251870

0238014
0253697
0251823
0238785
101
4640451
7010630
7011317
4640700
7011316
7011317
4640682
7011316
7011317
102
4640260

103
104
105
106
107
108

Not Available
7009739
7007321
7007323
2180134
2220061
0641626
4761600
3311601
4640671

109
110
111

0641520
4761500
4751500

3120800

DESCRIPTION
SELECTOR VALVE INSTALLATION
Valve, Selector
O-Ring (Valve Seals)
Bolt 3/8-16NC x 4
Flatwasher 3/8
Lockwasher 3/8
Nut 3/8-16NC
Spacer (Not Shown)
Lever (Part of Item #1)
Nameplate - Selector Valve
VALVE INSTALLATIONS
2WD/2WS - Vickers Prop Valves (Mid 1987 to March
1991)
2WD/4WS - Vickers Prop Valves
2WD/2WS March 1991 to Present
4WD/2WS & 4WD/4WS
Valve, Counterbalance Options:
Used with Installations - 0238014 & 0253697
Cartridge
Seal Kit - 7010630 Cartridge
Used with Installation - 0251823
Cartridge
Seal Kit - 7011316 Cartridge
Used with Installation - 0238785
Cartridge
Seal Kit - 7011316 Cartridge
Valve, Flow Divider Options:
Used with Installations - 0238014, 0253697,
0251823 & 0238785
Cartridge (Vickers/Modular Control Version)
Seal Kit (Vickers/Modular Control Version)
Cartridge (Fluid Control Version)
Seal Kit (Fluid Control Version)
Fitting, Straight
Fitting, Adapter
Bolt 3/8-16NC x 3 1/4
Lockwasher 3/8
Nut 3/8-16NC
Valve, Flow Divider (Used with installation 0238785
Only)
Bolt 5/16-18NC x 2 1/2
Lockwasher 5/16
Flatwasher 5/16

QTY.

REV.

Ref.

1
2
2
2
2
2
1
1
1

S
E
C
T
I
O
N
1

Ref.
Ref.

Ref.

Ref.
Ref.

A
E

A/R
1
2
2
1
1
2
1
1
2
A/R
1
1
1
1
1
1
1
2
2
2
2
4
4
4

1-49

F
R
A
M
E

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)


FIG & ITEM #

PART NUMBER
0251115
0251177

201

202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217

1
F
R
A
M
E

4360049
4360053
3534395
4360277
4360236
3900168
4920140
4360237
4360278
4460052
0860037
3500812
4460023
4300031
3311401
4761400
1100053
4564973
0255989

251
252
253
254
255
256
257
258
259
260
261

4360277
4360236
4360237
3900168
4920140
4460049
Not Used
3500812
3311401
4751400
4761400

0236876
0250220
0252234
0255986
301
4060431
4060702

1-50

DESCRIPTION
AXLE LIMIT SWITCH INSTALLATION (2WD FIXED
FRONT AXLE)
AXLE LIMIT SWITCH INSTALLATION (4WD FIXED
FRONT AXLE)
Switch, Limit Options:
2WD
4WD
Plate, Switch Mounting
Switch, Limit
Head, Switch
Screw, Special
Lock Wire
Arm, Switch
Roller and Arm
Connector, Strain Relief
Box, Electrical
Cover
Connector, Terminal
Stud (Welded on Part)
Nut 1/4-20NC
Lockwasher 1/4
Cam
Tube, Cable
AXLE LIMIT SWITCH INSTALLATION (80HX
OSCILLATING FRONT AXLE)

QTY.

REV.

Ref.

Ref.

4
4
4
8
4
2
2
4
1
1
5
2
2
2
2
8
Ref.

Switch, Limit
Head, Switch
Arm, Switch
Bolt #10-24NC x 1 1/2
Lockwire
Connector, Strain Relief

4
4
4
8
4
4

Cover
Nut 1/4-20NC
Flatwasher 1/4
Lockwasher 1/4

1
8
8
8

FRAME SHIELDS INSTALLATIONS


80HX - 2WD Fixed Front Axle
80HX - 4WD Fixed Front Axle (Prior to August 1991)
80HX - 4WD Fixed Front Axle (August 1991 to
Present)
80HX - 2WD & 4WD Oscillating Front Axle
Shield - Rear Options:
Used with Installations - 0236876 & 0250220
Used with Installation - 0252234 & 0255986

Ref.
Ref.
Ref.

Ref.

Ref.

3120800

SECTION 1 FRAME
FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)
FIG & ITEM #

PART NUMBER

302
303
304

4761400
3300151
4060432
4060702
4060908
0255987

401
402
403
404
405
406
407
408

501

502

503

504
505
506
507
508

551
551A
551B
551C

3120800

4640871
7012693
0641416
4751400
3311405
1100099
0641810
4751800
0100019

DESCRIPTION

QTY.

Lockwasher 1/4
Nut, Acorn 1/4-20NC
Shield - Front Options:
Used with Installation - 0236876
Used with Installations - 0250220 & 0252234
Used with Installation - 0255986

8
8
1

AXLE LOCKOUT VALVE INSTALLATION - REQUIRED


FOR OSCILLATING AXLE

Ref.

Valve, Axle Lockout


Seal Kit
Bolt 1/4-20NC x 2
Flatwasher 1/4
Locknut 1/4-20NC
Cam Assembly
Bolt 1/2-13NC x 1 1/4
Flatwasher 1/2
Loctite #271 (Not Shown)

REV.

S
E
C
T
I
O
N

1
1
1
4
4
4
1
2
2
A/R

0256601

STEER/AXLE SELECT VALVES INSTALLATION REQUIRED FOR OSCILLATING AXLE (PRIOR TO S/N
26210)

Ref.

4640968
7012996
7012518
4640479
7011320
2900770
4640967
7012995
7012518
7000645
3311401
4751500
4761500
4560927
4921854

Valve, 2 Way
Cartridge (1 Per Assembly)
Seal Kit - 7012996 Cartridge (1 Per Assembly)
Valve, Holding
Cartridge
Seal Kit
Valve, 3 Way
Cartridge Less Coil (1 Per Assembly)
Seal Kit - 7012995 Cartridge (1 Per Assembly)
Coil (1 Per Assembly)
Nut 1/4-20NC
Flatwasher 5/16
Lockwasher 5/16
Spacer
Harness - Extendable Axle (Not Shown)

2
2
2
1
1
1
2
2
2
2
10
10
10
4
1

0256611

STEER/AXLE SELECT VALVES INSTALLATION REQUIRED FOR OSCILLATING AXLE (S/N 26210 TO
PRESENT)

Ref.

4640986
7012995
7012518
7000645
7017409
7012518

Valve Assembly
Cartridge Less Coil
Seal Kit - 7012995 Cartridge (1 Per Assembly)
Coil
Cartridge, Directional
Seal Kit - 7017409 Cartridge (1 Per Assembly)

1
2
2
2
2
2

F
R
A
M
E

1-51

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)


FIG & ITEM #

PART NUMBER

551D

7011336
2900770
0641506
4751500
0100011
4921871

552
553
554
555

DESCRIPTION
Cartridge
Seal Kit - 7011336 Cartridge (1 Per Assembly)
Bolt 5/16-18NC x 3/4
Flatwasher 5/16
Loctite #242 (Not Shown)
Harness - Extendable Axle (Not Shown)

QTY.

REV.

2
2
2
2
A/R
1

1
F
R
A
M
E

1-52

3120800

SECTION 1 FRAME
FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120800

1-53

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-15. AXLE LIFT CYLINDER INSTALLATIONS

1
F
R
A
M
E

1-54

3120800

SECTION 1 FRAME
FIGURE 1-15. AXLE LIFT CYLINDER INSTALLATIONS
FIG & ITEM #

PART NUMBER

DESCRIPTION
AXLE LIFT CYLINDER INSTALLATION (STANDARD
PARTS - WHEN EQUIPPED)

4843122

3
4
5

1681991
1683596
3421584
3450508
0641809
0641844

6
4761800
3311805
7

8
9

50
51
52
53
54
55
56

3532839
3340831
4713400
0100011

0250926
4640039
0641632
4761600
3311601
3252453
2980089
4751400
4565166
0256666
0256131
0256580
0256619
0256579

57
3539843
Not Required

3120800

Bracket Weldment (Part of Frame Weldment after July


2000)
Axle Lift Cylinder Assembly Options (See Section 5 for
Breakdown):
Prior to S/N 34133
S/N 34133 to Present
Pin
Pin, Cotter
Bolt Options:
Bolt 1/2-13NC x 1 1/8 (Prior to S/N 34133)
Bolt 1/2-13NC x 5 1/2 (S/N 34133 to Present)
Hardware Options:
Lockwasher 1/2 (Prior to S/N 34133)
Locknut 1/2-13NC (S/N 34133 to Present)
Plate, Base Options:
Prior to S/N 34133
S/N 34133 to Present
Flatwasher 1 1/2 Narrow
Loctite #242 (Not Shown) (Prior to S/N 34133)
AXLE LIFT CYLINDER INSTALLATION
(VARIABLE PARTS)
80HX with Fixed Front Axle/Single Axle Lift Cylinder
Valve, Control Options:
Bolt 3/8-16NC x 4
Lockwasher 3/8
Nut 3/8-16NC
Nameplate
Lever Options:
Flatwasher 1/4 (Used with Lever when Required)
Tube, Spacer
80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 4WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 2WD with Oscillating Front Axle/Single Axle
Lift Cylinder
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinders (Euro Spec)
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinders (Australian Spec)
Plate, Valve Mounting Options (Part of Frame After
July 2000 When Required):
80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 4WS with Fixed Front Axle/Dual Axle Lift
Cylinders

QTY.

REV.

Ref.

A/R
A/R

S
E
C
T
I
O
N
1

A/R
A/R
A/R

F
R
A
M
E

A/R

A/R

A/R
A/R
Ref.
Ref.
1
2
2
2
1
A/R
6
A/R
Ref.

Ref.

Ref.

Ref.

Ref.

A/R
1
0

1-55

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-15. AXLE LIFT CYLINDER INSTALLATIONS (CONTINUED)


FIG & ITEM #

PART NUMBER
3539843
3539843

58
4640987
Not Required

4640987
4640987

F
R
A
M
E

59
4640967
Not Required
Not Required
4640967
60
61
62
63
64
65

0641414
4711400
3311405
0641506
4751500
3539631
3539631
Not Required
Not Required

66
4360314
4360314
Not Required
Not Required
67
68
69
70

0641409
4761400
3311401
1703083
1703083

1-56

DESCRIPTION
80HX 2WD with Oscillating Front Axle/Single Axle
Lift Cylinder
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder
Select Valve Assembly Options (See Items 201-205):
80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 4WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 2WD with Oscillating Front Axle/Single Axle
Lift Cylinder
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder
3 Way Valve Assembly Options (See Items 301-302):
80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 4WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 2WD with Oscillating Front Axle/Single Axle
Lift Cylinder
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder
Bolt 1/4-20NC x 1 3/4
Flatwasher 1/4 (Narrow)
Locknut 1/4-20NC
Bolt 5/16-18NC x 3/4
Flatwasher 5/16
Plate, Switch Mounting Options:
80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 4WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 2WD with Oscillating Front Axle/Single Axle
Lift Cylinder
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder
Switch, Toggle - DPDT/MC/CO Options:
80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 4WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 2WD with Oscillating Front Axle/Single Axle
Lift Cylinder
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder
Bolt 1/4-20NC x 1 1/8
Lockwasher 1/4
Nut 1/4-20NC
Decal Options:
80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 4WS with Fixed Front Axle/Dual Axle Lift
Cylinders

QTY.

REV.

1
1
A/R
1
0
1
1
A/R
2
0
0
2
A/R
A/R
A/R
A/R
A/R
A/R
2
2
0
0
A/R
4
4
0
0
A/R
A/R
A/R
A/R
2
2

3120800

SECTION 1 FRAME
FIGURE 1-15. AXLE LIFT CYLINDER INSTALLATIONS (CONTINUED)
FIG & ITEM #

PART NUMBER
Not Required
Not Required

71
4845381
4845381
Not Required
4845381
Not Required

DESCRIPTION
80HX 2WD with Oscillating Front Axle/Single Axle
Lift Cylinder
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder
Bracket Weldment (Rear) Options:
80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 4WS with Fixed Front Axle/Dual Axle Lift
Cylinders
80HX 2WD with Oscillating Front Axle/Single Axle
Lift Cylinder
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder (Australian Spec)
80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder (Euro Spec)
CONTROL VALVES INSTALLATIONS

204
205

301
302

3120800

A/R
1
1

0
1
0

Ref.

Ref.

Ref.

Ref.

4640973
7002315
7000468
7004894
7004859
7000418
7000414
4300038
3311501
4751500
4761500

1
3
3
2
10
10
5
4
4
4
4

4640987
7012995
7012518
7000645
7017408
7012967
7012539
7012912
7012998

SELECT VALVE ASSEMBLY


Cartridge Less Coil
Seal Kit (1 Per Assembly)
Coil (1 Per Assembly)
Cartridge Less Coil
Seal Kit (1 Per Assembly)
Coil (1 Per Assembly)
Cartridge, Relief
Seal Kit (1 Per Assembly)

Ref.
2
2
2
2
2
2
2
2

4640967
7012995
7012518
7000645

3 WAY VALVE ASSEMBLY


Cartridge Less Coil
Seal Kit (1 Per Assembly)
Coil (1 Per Assembly)

Ref.
1
1
1

0256301

202
203

0256302

201

Ref.

0256158

102
103
104
105

REV.

Machines without Prop Tele/without Rotate/with


4WS/with Jacks on Both Ends
Machines without Prop Tele/with Rotate/with 4WS/
with Jacks on Both Ends
Machines with Prop Tele/without Rotate/with 4WS/
with Jacks on Both Ends
Machines with Prop Tele/with Rotate/with 4WS/with
Jacks on Both Ends
Valve Assembly - 5 Stack Racine Bang-Bang
Valve Section with Crossover Relief Valve
Crossover Relief Valve Block Assembly
Valve Section
Solenoid Assembly - Complete (2 per Section)
Solenoid (1 per Assembly)
Seal Kit - 7002315 & 7004894 Sections
Stud (Welded on Part)
Nut 5/16-18NC
Flatwasher 5/16
Lockwasher 5/16

0256159

101

QTY.

S
E
C
T
I
O
N

1-57

F
R
A
M
E

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-16. TOW PACKAGE INSTALLATION

1
F
R
A
M
E

1-58

3120800

SECTION 1 FRAME
FIGURE 1-16. TOW PACKAGE INSTALLATION
FIG & ITEM #

PART NUMBER

DESCRIPTION
TOW PACKAGE INSTALLATION (STANDARD PARTS)

1 to 2
3
4
5
6 to 7
8
9
10
11
12
13
14
15
16
17 to 18
19
20
21
22
23
24
25
26
27
28
29
30

Not Used
3040145
3420860
2880410
Not Used
0560605
Not Used
0440091
3900146
3312601
3312605
3323002
2166003
3421892
Not Used
0251221
4841055
3420292
1260017
3820001
Not Used
3250872
4640261
0641507
4751500
4761500
0900479

0237358
0237357
0237355
0251185
0255073
50

Block, Tie-Rod

Washer, Bronze
Bolt 1"- 8NC x 7 1/2" (Grade 8)
Nut 1"- 8NC
Locknut 1"- 8NC
Nut, Jam 1 1/4"- 12NF
Fitting, Grease
Pin, Clevis

2
1
1
2
4
3
1

Tow Bar Assembly (Includes Items 101-103)


Mount, Tow Bar
Pin, Quick Release
Chain
Rivet

1
2
2

TOW PACKAGE INSTALLATION (VARIABLE PARTS)


80HX 2WD without Stops Includes:
Tow Bar and Valve Installation
Hitch and Tie-Rod Installation
80HX 2WD with Stops
80HX 4WD with Stops (Not Shown)

2620022
2620041

4740311
4740274

Washer, Bronze Options:


80HX 2WD without Stops
80HX 2WD with Stops

51

52

3120800

2
1
1

Nameplate - Tow Select


Valve, Select
Bolt 5/16"-18NC x 7/8"
Flatwasher 5/16"
Lockwasher 5/16"
Bracket

REV.

Ref.

Lug, Hitch
Pin, Steer Pivot
Key

Link, Steer Options:


80HX 2WD
80HX 4WD Prior to May 1995
80HX 4WD May 1995 to Present
Hitch, Steer Options:
80HX 2WD Prior to S/N 29425
80HX 2WD S/N 29425 to Present

4842759
4842759
4845128

QTY.

1
F
R
A
M
E

16in/41cm

4
1
1
2
2
2
1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

S
E
C
T
I
O
N

A
A
5
5
2

1-59

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-16. TOW PACKAGE INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER
4740311

53
0960071
Not Required
Not Required
54
3421325
0642630
55

Not Required
3534605
0561175

F
R
A
M
E

56
Not Required
3534606
0561176
57
Not Required
0361922
Not Required
58
1681564
1682500
1682268
59
3250840
1702305
1702305
1702968

101
102
103

1-60

DESCRIPTION
80HX 4WD with Stops
Bushing Options:
80HX 2WD Prior to S/N 29425
80HX 2WD S/N 29425 to Present
80HX 4WD
Hardware Options:
Pin - 80HX 2WD
Bolt 1"-8NC x 3 3/4" - 80HX 4WD
Stop (Left Side) Options:
80HX 2WD without Stops
80HX 2WD with Stops
80HX 4WD with Stops
Stop (Right Side) Options:
80HX 2WD without Stops
80HX 2WD with Stops
80HX 4WD with Stops
Bar Options:
80HX 2WD without Stops
80HX 2WD with Stops
80HX 4WD with Stops
Steer Cylinder Assembly Options (See Section 5
for Breakdown):
80HX 2WD without Stops
80HX 2WD with Stops
80HX 4WD with Stops
Decal - Caution Options:
Prior to May 1994
May 1994 to S/N 39228
S/N 39228 to Present - 80HX 2WD without
Stops
S/N 39228 to Present - 80HX 4WD & 80HX 2WD
with Stops

QTY.

REV.

A/R
1
2
A/R
0
1
1
A/R
0
1
1
A/R
0
2
0
1

0232121

TOW BAR ASSEMBLY

Ref.

3420447
4740036
3420372

Pin, Tow
Flatwasher, Special
Pin, Cotter

1
1
1

3120800

SECTION 2 TURNTABLE
TABLE OF CONTENTS
FIGURE

2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27
2-28
2-29
2-30
2-31
2-32
2-33
2-34
2-35

3120800

DESCRIPTION

BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .


CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL. . . . . . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY - VICKERS (Prior to October 1994) . . . . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY - VICKERS (October 1994 to Present) . . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION. . . . . . . . . . .
CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF . . . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX) . . . . . . . . . . . . . .
SWING DRIVE, BEARING AND LOCK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWING MOTOR ASSEMLY - CHAR-LYNN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWING MOTOR ASSEMLY - EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWING BRAKE ASSEMBLY (Prior to April 1992). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWING BRAKE ASSEMBLY (April 1992 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . . . . . . .
DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION
(Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION
(Built December 1992 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . .
GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . .
FORD LSG-423 ENGINE INSTALLATIONS (Prior to March 1995). . . . . . . . . . . . . . . . . . . . . . .
PRECISION GOVERNOR INSTALLATION - FORD ENGINE (Machines Built
to March 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERATOR INSTALLATION - FORD ENGINE (Machines Built Prior to March 1995). . . . . . .
FORD LRG423/LRG425 ENGINE INSTALLATION (March 1995 to Present). . . . . . . . . . . . . . .
GENERATOR INSTALLATION - FORD (Machines Built March 1995 to Present). . . . . . . . . . . .
DUAL FUEL INSTALLATION - FORD ENGINE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LP TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND CONTROL COMPONENTS INSTALLATION (Machines Built Prior
to May 1994) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND CONTROL COMPONENTS INSTALLATION (Machines Built May 1994
to S/N 25609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND CONTROL COMPONENTS INSTALLATION (Machines Built S/N 25609
to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL COMPONENTS INSTALLATION (Turntable Mounted) . . . . . . . . . . . . . . . . . . . .
HOODS INSTALLATION (Machines Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . .
HOODS INSTALLATION (Machines Built December 1992 to Present) . . . . . . . . . . . . . . . . . . .

PAGE

2-2
2-6
2-10
2-14
2-18
2-22
2-26
2-30
2-32
2-36
2-38
2-40
2-44
2-48
2-50

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-54
2-60
2-66
2-70
2-72
2-80
2-82
2-84
2-92
2-94
2-98
2-102
2-104
2-108
2-110
2-114
2-118
2-122
2-126
2-130

2-1

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION

2
T
U
R
N
T
A
B
L
E

2-2

3120800

SECTION 2 TURNTABLE
FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION
FIG & ITEM #

PART NUMBER

4620022
4620083

0236816
0253034
0253051
0255182
0238153
0253038
0253053
0258376
0250934
0253036
0253052
0250935
0253039
0253054
1

BOOM INSTALLATIONS
Australian Spec Booms:
80HX Built Prior To May 1992
80HX Built May 1992
80HX With Chip Covers
80HX With Inverted Power Track
80HX+6 Built Prior To May 1992
80HX+6 Built May 1992 To Present
80HX+6 With Chip Covers
80HX Modified
CE Spec Booms:
80HX Built Prior To May 1992
80HX Built May 1992 To Present
80HX With Chip Covers
80HX+6 Built Prior To May 1992
80HX+6 Built May 1992 To Present
80HX+6 With Chip Covers

QTY.

REV.

Ref.

2
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

L
B
B

H
B
B
1

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

B
B
B

T
U
R
N
T
A
B
L
E

B
B

Not Used

2
1681559
1682691
3

1681580

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

4040126
4300045
4751800
4761800
3311805
4740040
3420085
3450610
3421520
3530120
4761600
4751600
0641606
0651608
0641811
0100019
4740277
4740006
0236548

3120800

DESCRIPTION
TURNTABLE OPTIONS:
Turntable (Vickers Prop Valve - Prior to December
1992)
Turntable (Vickers Prop Valve - December 1992 to
Present)

Lift Cylinder Assembly Options (See Section 5 for


Breakdown):
Prior to May 1992
May 1992 to Present (TUV Style)
Master Level Cylinder Assembly (See Section 5 for
Breakdown)
Shaft
Stud
Flatwasher 1/2"
Lockwasher 1/2"
Locknut 1/2"-13NC
Flatwasher
Pin, Clevis 1 1/4" x 5/16"
Pin, Cotter 3/16" x 2 1/2"
Pin, Cross
Plate, Retainer
Lockwasher 3/8"
Flatwasher 3/8"
Bolt 3/8"-16NC x 3/4"
Bolt 3/8"-24NF x 1"
Bolt 1/2"-13NC x 1 3/8"
Loctite #271 (Not Shown)
Flatwasher
Flatwasher
Pin

S
E
C
T
I
O
N

1
1
2
2
10
2
2
1
2
1
1
3
2
1
1
4
A/R
1
1
1

2-3

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

23
24 to25
26
27

4300034
Not Used
3311601
Not Used

28

0960562

29
30
31
32 to 33
34
35
36 to 50
51

1120192
0681808
3952016
Not Used
3312002
2160006
Not Used

2
T
U
R
N
T
A
B
L
E

0800662
0800807
0800814
0801016
0800810
0800816
0801151
0800677
0800809
0800815
0800663
0800681
0800811
0800817
52
4040129
3421815
3421815
4040129
3421815
4040129
4040129
0237546
101
102
103 to 104
105
106
107
108
109

2-4

2160002
2220124
Not Used
2750528
2220063
2180344
2220063
2752427

DESCRIPTION

QTY.

Stud (Not Shown)

Nut 3/8"-16NC

Bushing, Self-Aligning (Part of Turntable


Weldment)
Cap, Boom Pivot
Bolt 1/2"-13NC x 1" (Grade 8)
Setscrew 5/8"-11NC x 2"

2
2
4
2

Nut, Jam 5/8"-11NC


Fitting, Grease

2
2

Boom Assembly Options:


Australian Spec
80HX Built Prior To May 1992
80HX Built May 1992
80HX With Chip Covers
80HX With Inverted Power Track
80HX+6 Built May 1992 To Present
80HX+6 With Chip Covers
80HX (Modified)
CE Spec
80HX Built Prior To May 1992
80HX Built May 1992 To Present
80HX With Chip Covers
80HX+6 Built Prior To May 1992
80HX+6 Built Prior To May 1992
80HX+6 Built May 1992 To Present
80HX+6 With Chip Covers
Pin Options (Boom Pivot):
Australian Spec 80HX
Australian Spec 80HX with Inverted Power Track
Australian Spec 80HX+6 Built Prior To May 1992
Australian Spec 80HX+6 Built May 1992 to
Present
CE Spec 80HX
CE Spec 80HX+6
CE Spec with Chip Covers

BEARING LUBE INSTALLATION

REV.

Ref.

Fitting, Grease
Fitting

3
3

Hose (60" Length)


Fitting, 90
Fitting, Bulkhead
Fitting, 90
Hose

1
2
3
1
2

3120800

SECTION 2 TURNTABLE
FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-5

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-2. CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL

2
T
U
R
N
T
A
B
L
E

2-6

3120800

SECTION 2 TURNTABLE
FIGURE 2-2. CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL
FIG & ITEM #

PART NUMBER

DESCRIPTION
CONTROL VALVES INSTALLATIONS (STANDARD
PARTS)

1
2
3
4

Not Used
0901399
Not Used
4640360
7009745
7004289
7003635

5
6
7

8 to 9
10

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

3120800

7004368
7012910
7009798
0140001
Not Used
4640513
7003640
7004289
2900503
7000645
7012910
2900756
7022390
Not Used
4640123
7004368
7012518
7000558
7006075
0641614
4060808
0641708
4751600
4761600
4300034
3311601
4300033
3311501
4751500
4761500
Not Used
3311401
4751400
4761400
0641528
0641416
4751700

QTY.

REV.

Ref.

Bracket, Mounting

Dump Valve Assembly


Coil (Vickers/Modular Controls Version)
Solenoid Cartridge Less Coil (Vickers/Modular
Controls Version)
Check Valve Cartridge (Vickers/Modular Controls
Version)
Coil (Hydraforce Version)
Solenoid Cartridge Less Coil (Hydraforce Version)
Check Valve Cartridge (Hydraforce Version)
Horn

1
1

S
E
C
T
I
O
N
2

T
U
R
N
T
A
B
L
E

1
1
1
1
1

Dump Valve Assembly


Coil (Modular Controls Version)
Cartridge Less Coil (Modular Controls Version)
Seal Kit (Modular Controls Version)
Coil (Hydraforce Version)
Cartridge Less Coil (Hydraforce Version)
Seal Kit (Hydraforce Version)
Nut (Holds Coil on Cartridge)

A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R

Solenoid Valve Assembly


Coil (Hydraforce Version)
Seal Kit (Hydraforce Version)
Coil (FPS Version)
Seal Kit (FPS Version)
Bolt 3/8"-16NC x 1 3/4"
Shield
Bolt 7/16"-14NC x 1"
Flatwasher 3/8"
Lockwasher 3/8"
Stud (Welded on Part - Not Shown)
Nut 3/8"-16NC
Stud (Welded on Part)
Nut 5/16"-18NC
Flatwasher 5/16"
Lockwasher 5/16"

1
1
1
1
1
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R

Nut 1/4"-20NC
Flatwasher 1/4"
Lockwasher 1/4"
Bolt 5/16"-18NC x 3 1/2"
Bolt 1/4"-20NC x 2"
Flatwasher 7/16"

A/R
A/R
A/R
A/R
A/R
A/R

2-7

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-2. CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL (CONTINUED)
FIG & ITEM #

PART NUMBER

29
30
31
32
33
34

4761700
0641606
0641608
0641424
0641430
4640520

35
36

0641426
4640839

2
T
U
R
N
T
A
B
L
E

7012945
7010542

0251312
0231311
0252184
0252185
0256159

0256158
0238206
0238207
0252186
0252187
0256302

0256301

51
4640514
4640913
4640524
4640914

2-8

DESCRIPTION
Lockwasher 7/16"
Bolt 3/8"-16NC x 3/4"
Bolt 3/8"-16NC x 1"
Bolt 1/4"-20NC x 3"
Bolt 1/4"-20NC x 3 3/4"
Valve, Relief - Not Mounted is Called out on Pump
Circuit
Bolt 1/4"-20NC x 3 1/4
Relief Valve Assembly (Machines Built May 1993 to
Present)
Cartridge, Relief
Cartridge, Shuttle
CONTROL VALVES INSTALLATION (VARIABLE
PARTS)
CONTROL VALVES INSTALLATION - WITHOUT
PROP TELE/WITHOUT ROTATE/WITHOUT 4WS
CONTROL VALVES INSTALLATION - WITHOUT
PROP TELE/WITH ROTATE/WITHOUT 4WS
CONTROL VALVES INSTALLATION - WITHOUT
PROP TELE/WITHOUT ROTATE/WITH 4WS
CONTROL VALVES INSTALLATION - WITHOUT
PROP TELE/WITH ROTATE/WITH 4WS
CONTROL VALVES INSTALLATION - WITHOUT
PROP TELE/WITHOUT ROTATE/WITH 4WS/WITH
JACKS ON BOTH ENDS
CONTROL VALVES INSTALLATION - WITHOUT
PROP TELE/WITH ROTATE/WITH 4WS/WITH JACKS
ON BOTH ENDS
CONTROL VALVES INSTALLATION - WITH PROP
TELE/WITHOUT ROTATE/WITHOUT 4WS
CONTROL VALVES INSTALLATION - WITH PROP
TELE/WITH ROTATE/WITHOUT 4WS
CONTROL VALVES INSTALLATION - WITH PROP
TELE/WITHOUT ROTATE WITH 4WS
CONTROL VALVES INSTALLATION - WITH PROP
TELE/WITH ROTATE WITH 4WS
CONTROL VALVES INSTALLATION - WITH PROP
TELE/ WITHOUT ROTATE/WITH 4WS/WITH JACKS
ON BOTH ENDS
CONTROL VALVES INSTALLATION - WITH PROP
TELE/WITH ROTATE/WITH 4WS/WITH JACKS ON
BOTH ENDS
Control Valve Assembly (Vickers) Options:
3 Section - Prior to October 1994 (Without Prop
Tele) (See Figure 2-8 for Breakdown)
3 Section - October 1994 to Present (Without Tele)
(See Figure 2-9 for Breakdown)
4 Section - Prior to October 1994) (With Prop Tele)
(See Figure 2-8 for Breakdown)
4 Section - October 1994 to Present (See Figure 29 for Breakdown)

QTY.

REV.

A/R
A/R
A/R
A/R
A/R
1
A/R
1
1
1

Ref.
Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

3120800

SECTION 2 TURNTABLE
FIGURE 2-2. CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL (CONTINUED)
FIG & ITEM #

PART NUMBER

52
4640711
4640710
4640447
4640734
4640730
4640246
4640941
4640646
4640692
4640645
4640909
53

54

4640522
4640523
2900698
4640512
7009756
3790118
3790211
3790016

55
4640521
4640771
2900770
Not Required
56

4640929
7012970
7012953

0238140

101

4640519

102
103
104
105

4300038
4751500
4761500
3311501

3120800

DESCRIPTION
Control Valve Assembly (Bang-Bang) Options:
1 Section (0252186 Installation) (See Figure 2-11
for Breakdown)
2 Section (0252184 Installation) (See Figure 2-11
for Breakdown)
2 Section (0238206 Installation Prior to May 1993)
(See Figure 2-13 for Breakdown)
2 Section (0238206 Installation May 1993 to
Present) (See Figure 2-11 for Breakdown)
2 Section (0252187 Installation) (See Figure 2-11
for Breakdown)
3 Section (0238207 - Prior to June 1995 Installation) (See Figure 2-11 for Breakdown)
3 Section (0238207 - June 1995 to Present) (See
Figure 1-12 for Breakdown)
3 Section (0251312 Installation) (See Figure 2-11
for Breakdown)
3 Section (0252185 Installation) (See Figure 2-11
for Breakdown)
4 Section (0251311 Installation - November 1990
to January 1995) (See Figure 2-11 for Breakdown)
4 Section (0251311 Installation - January 1995 to
Present) (See Figure 2-12 for Breakdown)
Pressure Reducing Valve Assembly
Cartridge
Seal Kit
Sequence Valve Assembly
Cartridge
Not Seal Kit Available - Use:
O-Ring
O-Ring
O-Ring
Control Valve Assembly Options:
Valve (2WS Without Prop Tele Prior to November
1990)
Cartridge
Seal Kit
Valve (All Other Applications)
Relief Valve Assembly (Machines without Prop Tele
Built S/N 48272 to Present Only)
Cartridge, Relief
Seal Kit - 7012970 Cartridge
EXTEND-A-REACH VALVE INSTALLATION (80HX+6/
86HX ONLY)
Control Valve Assembly (See Figure 2-14 for
Breakdown)
Stud (Welded on Part)
Flatwasher 5/16"
Lockwasher 5/16"
Nut 5/16"-18NC

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

1
1
1
1
1
1
1
1
A/R

1
1
0
1
1
1

Ref.

1
4
4
4
4

2-9

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-3. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER
1994)

2
T
U
R
N
T
A
B
L
E

2-10

3120800

SECTION 2 TURNTABLE
FIGURE 2-3. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)
FIG & ITEM #

PART NUMBER
4640524
4640514

7006747
Not Available
7006725
7006733
Kit
Kit
Kit
7009350
7006760
7006762

7009351

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

7006763
7009317
Kit
7009316
7009315
7009319
Kit
7006744
7006726
Kit
7006728
7006729
7006730
7006731
7006745

1
2
3
4
5
6
7

3120800

7006746
Kit
7009323
Kit
7009324
7009325
7006757
Kit
Kit
7006732
7006737
7009321
7009363
Not Required
Kit

DESCRIPTION
CONTROL VALVE ASSEMBLY (VICKERS 4 SECTION)
(STANDARD) (PRIOR TO OCTOBER 1994)
CONTROL VALVE ASSEMBLY (VICKERS 3 SECTION)
(PRIOR TO OCTOBER 1994)
Inlet Body (Standard)
Inlet Body (Hydraulic Controls)
Setscrew (Standard Only)
Plug
O-Ring
O-Ring
O-Ring
Working Section - Complete (Drive) (4 Section)
Working Section - Complete (Drive) (3 Section)
Working Section - Complete (Lift) (Standard)
Working Section - Complete (Telescope) (4 Section
Only)
Working Section - Complete (Swing)
Nut, Retaining
O-Ring
Core Tube (Includes O-Ring)
Coil and Frame
Pin
O-Ring
Spool
Plug, Torque
O-Ring
Shim Kit
Spring
Poppet
Ball
Screw
Cap, End (Not Sold Separately)
Ball
O-Ring
Plug
Gasket
Spring
Retainer
Spool (Not Sold Separately)
Seat
Ring, Back-Up
O-Ring
Servo Stem Assembly
Poppet
Retainer (13/16"-2.1cm Length) (Design A)
Retainer (1 3/16"-3cm Length) (Design B)
Retainer (Design C)
O-Ring

QTY.

REV.

Ref.

Ref.

1
1
1
1
5
5
5
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
8
2
2
2
2
2
2
2
1
2
2
2
2
2
1
1
1

2-11

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-3. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED)
FIG & ITEM #

PART NUMBER

39
40
41
42
43
44
45
46

7006752
Kit
Kit
7006773
7006756
7006771
Kit
7006761
7006761
7006761
7009369
7009368
7006777
Not Required
7006780
7006778
Kit
7009329
7006782

2
T
U
R
N
T
A
B
L
E

47
48
49
50
51
52

7009330
7009395

2-12

DESCRIPTION
Retainer
Ring, Back-Up
O-Ring
Spring
Poppet
Plug, Torque
O-Ring
Ball (Design A - All Sections Except Swing)
Ball (Design A - Swing Section)
Ball (Design B - All Sections)
Poppet (Design C - All Sections)
Spring (Design C - All Sections)
Pin, Solid (Design A - Swing Section Only)
Pin, Solid (Design B and Design C)
Cover End
Plug, Torque
O-Ring
Rod, Tie
Nut
Seal Kit (Includes Items 4, 5, 6, 12, 16, 27, 29, 34, 35,
38, 40, 41, 45, 50 and Servo Stem O-Rings)
Seal Kit - Valve Face (Includes Items 4, 5 and 6)

QTY.

REV.

2
2
2
2
2
1
1
2
1
2
2
1
1
1
1
1
3
6

4
5

3120800

SECTION 2 TURNTABLE
FIGURE 2-3. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-13

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-4. CONTROL VALVE ASSEMBLY (VICKERS) (OCTOBER 1994 TO
PRESENT)

2
T
U
R
N
T
A
B
L
E

2-14

3120800

SECTION 2 TURNTABLE
FIGURE 2-4. CONTROL VALVE ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT)
FIG & ITEM #

PART NUMBER
4640913
4640914

1
2
3
4
5
6

7006724
7006733
Kit
Kit
Kit
7006725

100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136

Kit
7012319
Kit
Kit
Kit
7012322
Kit
Kit
7006730
7012325
7012339
7009319
7012326
7012327
7006745
7006731
7006748
7006746
7009323
7012330
7012329
7012328
7009324
7009320
7006737
7006757
Not Used
7006773
Kit
Kit
7009398
Kit
Kit
7012333
Kit
Kit
Kit

3120800

DESCRIPTION
VICKERS VALVE ASSEMBLY - 3 SECTION
VICKERS VALVE ASSEMBLY - 4 SECTION
Inlet Section
Inlet Body
Plug
O-Ring
O-Ring
O-Ring
Setscrew
Working Sections (Standard Parts)
Cap (2 Per Section)
Screw (2 Per Section)
Nut (2 Per Section)
Plug (2 Per Section)
Packing (2 Per Section)
Packing (2 Per Section)
Piston (2 Per Section)
Spring (2 Per Section)
Poppet (2 Per Section)
Nut, Retaining (2 Per Section)
Coil (2 Per Section)
Pin (2 Per Section)
Core Tube Sub Assembly (2 Per Section)
Spool
Screw (8 Per Section)
Ball
Gasket
Ball
Plug (2 Per Section)
Shim (A/R Per Section)
Retainer (2 Per Section)
Shim (A/R Per Section)
Spring (2 Per Section)
Stem Servo Sub Assembly (2 Per Section)
Poppet (2 Per Section)
Seat (2 Per Section)
Spring (2 Per Section)
O-Ring (2 Per Section)
Back-up (2 Per Section)
Retainer (2 Per Section)
Back-up Ring (2 Per Section)
O-Ring (2 per Section)
Load Sense (2 Per Section)
O-Ring (2 Per Section)
O-Ring (2 Per Section)
O-Ring (5 Per Section)

QTY.

REV.

Ref.
Ref.
Ref.
1
1
1
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

Ref.
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R

2-15

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-4. CONTROL VALVE ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER

137
138

Kit
Not Serviced
7009330
7012383

150
7012332
7012334
7012334
7012335

T
U
R
N
T
A
B
L
E

151
7012331
7012340
152
7009399
7009397
7009399
153
Not Required
7012300

DESCRIPTION
O-Ring (2 Per Section)
Cap, End (2 Per Section)

Seal Kit (1 Per Section)


Piston/Spring Kit (Includes 1 each of 100, 102, 103,
106 and 107) (2 per Section)

2-16

7006782
7009361
7012337
Kit
7006778
7012338
Kit
7012336

A/R
A/R

Ref.
Ref.
Ref.
Ref.
Ref.

Spool Options:
Drive, Lift & Telescope Sections
Swing Section
Poppet Options:
Drive Section
Lift & Telescope Sections
Swing Section
Piston Options:
Drive, Lift & Telescope Sections
Swing Section

Nut
Rod, Tie
Cover End
O-Ring
Plug
Setscrew Orifice Sub-Assembly
O-Ring
Plug

REV.

A/R
A/R

WORKING SECTION (VARIABLE PARTS)


Drive Section
Lift Section
Telescope Section (With Prop Tele)
Swing Section

OUTLET SECTION
201
202
203
204
205
206
207
208

QTY.

A/R
0
1
Ref.
6
3
1
2
2
1
1
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-4. CONTROL VALVE ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-17

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-5. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP
SECTION

2
T
U
R
N
T
A
B
L
E

2-18

3120800

SECTION 2 TURNTABLE
FIGURE 2-5. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION
FIG & ITEM #

PART NUMBER

DESCRIPTION
CONTROL VALVE ASSEMBLY - BANG-BANG WITH
DUMP SECTION

4640711
4640710
4640734
4640730
4640246
4640646
4640692
4640645
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

18
19
20
21
22
23
24

3120800

7002304

7004823
7002378
7002229
7004822
7004840
7002346
7004839
7004838
7004841
7002342
7002340
7002337
7004834
7002334
7004835
7000417
7004836
7002338
7002327
7004837
7002322
7004826
7002321
7002328
7002294
7002320
7004842
7002329
7002323
7000102
7002326

Valve Assembly - 1 Section


Valve Assembly - 2 Section
Valve Assembly - 2 Section
Valve Assembly - 2 Section
Valve Assembly - 3 Section
Valve Assembly - 3 Section
Valve Assembly - 3 Section
Valve Assembly - 4 Section
DUMP SECTION
Solenoid Assembly
Seat
O-Ring
Ball
Guide Tube Assembly
Cone, Female
O-Ring
Pin, Push
Plunger
Tube, Guide
Pin, Push
O-Ring
Guide, External Push Pin
O-Ring
Sleeve, Inner Flux
Spring
Sleeve, Outer Flux
Coil
Case, Solenoid
Plate, End
Nameplate
Screw
Seat
O-Ring
Main Relief (Poppet) Valve
Case, Poppet
Spring
Poppet
Seat, Adjustable
O-Ring
Spring
Plug
O-Ring
Orifice

QTY.

REV.

Ref.

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

Ref.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1

2-19

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-5. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION
(CONTINUED)
FIG & ITEM #

PART NUMBER

25

7002324

40

7004859

41

7002274

42

7003825
7002348

43

7002305

44

7002345
Kit
Kit
7002346
7002344
7000470
7002341
Kit

2
T
U
R
N
T
A
B
L
E

45
46
47
48

49

7002340

50
51
52
53
54
55
56

Kit
7002333
7002334
7002336
7000418
7002335
7002338
7002339

DESCRIPTION
Plug
WORKING SECTIONS (STANDARD PARTS)
Solenoid Assembly (2 Per Section) (Includes Items
43-56)
Washer (7002315,7002316,7002317 Sections)
(2 Per Section)
Washer (7003855 Sections) (2 Per Section)
Spring (2 Per Section)
Guide Tube Assembly (1 Per Solenoid Assembly)
Cone, Female (1 Per Solenoid Assembly)
O-Ring (1 Per Solenoid Assembly)
O-Ring (1 Per Solenoid Assembly)
Pin, Push (1 Per Solenoid Assembly)
Plunger (1 Per Solenoid Assembly)
Tube, Guide (1 Per Solenoid Assembly)
Pin, Actuator (1 Per Solenoid Assembly)
Ring, Quad (1 Per Solenoid Assembly)
Guide, External Push Pin (1 Per Solenoid
Assembly)
O-Ring (1 Per Solenoid Assembly)
Sleeve, Inner Flux (1 Per Solenoid Assembly)
Spring (1 Per Solenoid Assembly)
Sleeve, Outer Flux (1 Per Solenoid Assembly)
Coil (1 Per Solenoid Assembly)
Case, Solenoid (1 Per Solenoid Assembly)
Plate, End (1 Per Solenoid Assembly)
Screw (4 Per Solenoid Assembly)
WORKING SECTION (VARIABLE PARTS)
Note: Complete Sections listed below include
items 40-56 and relief valve assembly when
equipped.

101
7002316
7002317
7002315
102
Not Required
7002315
7003855
7002316
103

2-20

Section #1 Options:
Level Section (4640711, 4640710 and 4640734
Valves)
Rotate Section (4640730, 4640692 and
4640645
Steer/Tele Section (4640246 and 4640646
Valves)
Section #2 Options:
(4640711 Valves)
Steer/Tele Section (4640734 and 4640645
Valves)
Tele Section (4640710)
Level Section (4640730, 4640246, 4640646 and
4640692 Valves)
Section #3 Options:

QTY.

REV.

1
Ref.
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Ref.

3120800

SECTION 2 TURNTABLE
FIGURE 2-5. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION
(CONTINUED)
FIG & ITEM #

PART NUMBER
Not Required
7002315
7002316
7003855

104
Not Required
7003855
105
7000468

7002262

7000414
7000413

3120800

DESCRIPTION
(4640711, 4640710, 4640734 and 4640730
Valves)
Steer/Tele Section (4640246 and 4640692
Valves)
Level Section (4640645 and 4640646 Valves)
Tele Section (4640646 Valves)
Section #4 Options:
(All except 4640645 Valves)
Tele Section (4640645 Valve Only)

Relief Valve Options:


Crossover Relief Valve Assembly - 7002315
Steer/Tele and 7003855 Tele Sections) (Due to
various suppliers - internal components are no
longer field serviceable)
Dual Pilot Check Valve Assembly - 7002316
Level Sections (Due to various suppliers - internal components are no longer field serviceable)

Seal Kit - Working Section


Seal Kit - Dump Section

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

A/R

A/R

4
1

2-21

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-6. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP
SECTION

2
T
U
R
N
T
A
B
L
E

2-22

3120800

SECTION 2 TURNTABLE
FIGURE 2-6. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION
FIG & ITEM #

PART NUMBER

DESCRIPTION
CONTROL VALVE ASSEMBLY - BANG-BANG

4640941
4640909

1
2
3
4

7002447
7002448
7002449
7002450
7002451
7011118
7000448

101
102
103
104
105

106
107
108
109
110
111
112
113
114
115
116
117

7004859
7003825
7002348
7002305
7002345
Kit
Kit
7002346
7002344
7000470
7002341
Kit
7002340
Kit
7002333
7002334
7002336
7000418
7002335
7002338
7002327
7002339
7000414

Ref.
Ref.

DUMP SECTION ASSEMBLY

Ref.

Dump Section - Complete


Cartridge
Seal Kit - 7002448 Cartridge
Coil
Cartridge Without Coil
Seal Kit - 7002451 Cartridge

O-Ring (Square Cut) (Between Sections)


WORKING SECTIONS (STANDARD PARTS)
Solenoid Assembly
Washer
Spring
Guide Tube Assembly
Cone, Female
O-Ring
O-Ring
Pin, Push
Plunger
Tube, Guide
Pin Actuator
Ring, Quad
Guide, External Push Pin
O-Ring
Sleeve, Inner Flux
Spring
Sleeve, Outer Flux
Coil
Case, Solenoid
Plate, End
Nameplate
Screw

Seal Kit - Working Section (1 Per Section)

7002315
7002317

3120800

Section #1 Options:
Steer Section (4640941 Valve)
Rotate Section (4640909 Valve)

REV.

Ref.

VALVE ASSEMBLY - 3 SECTION


VALVE ASSEMBLY - 4 SECTION

WORKING SECTIONS - COMPLETE (INCLUDES


ITEMS 101-117 AND BLOCK VALVE ASSEMBLY
WHEN EQUIPPED)
151

QTY.

B
A

S
E
C
T
I
O
N
2

1
1
1
1
1
1

T
U
R
N
T
A
B
L
E

2
Ref.
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2

Ref.

2-23

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-6. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED)
FIG & ITEM #

PART NUMBER

152
7002316
7011183
7002315
153

7002315
7002316

T
U
R
N
T
A
B
L
E

7011183
154
7003855
155
7000468

7002262

7011183

2-24

DESCRIPTION
Section #2 Options:
Level Section (4640941 Valve) (Prior to S/N
27357)
Level Section (4640941 Valve) (S/N27357 to
Present)
Steer Section (4640909 Valve)
Section #3 Options:
Tele Section (4640941 Valve)
Level Section (4640909 Valve) (Prior to S/N
27357)
Level Section (4640909 Valve) (S/N27357 to
Present)
Section #4 Options:
Tele Section (4640909 Valve Only)
Relief Valve Options:
Crossover Relief Valve Assembly - 7002315 Steer/
Tele and 7003855 Tele Sections (Due to various
suppliers - internal components are no longer field
serviceable)
Dual Pilot Check Valve Assembly - 7002316 Level
Sections (Prior to S/N 27357)(Due to various suppliers - internal components are no longer field serviceable)
Dual Pilot Check Valve Assembly - 7011182 Level
Sections (S/N 27357 to Present) (Due to various
suppliers - internal components are no longer field
serviceable)

QTY.

REV.

1
A/R

3120800

SECTION 2 TURNTABLE
FIGURE 2-6. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-25

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-7. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF

2
T
U
R
N
T
A
B
L
E

2-26

3120800

SECTION 2 TURNTABLE
FIGURE 2-7. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF
FIG & ITEM #

PART NUMBER

DESCRIPTION
CONTROL VALVE ASSEMBLY - BANG-BANG WITH
INLET RELIEF

4640461
4640447
1
2
3 to4

4640820
7000447
7000413
Not Used

VALVE ASSEMBLY - 1 SECTION


VALVE ASSEMBLY - 2 SECTION
INLET RELIEF SECTION ASSEMBLY
Cartridge
Seal Kit - 7002254 Section

WORKING SECTIONS ASSEMBLY (STANDARD


PARTS)
5
6
7
8

7002274
7002273
7004859
7002305

7002345

10
11
12

7002346
7002344
7000470

13

7002341

14

7002340

15
16
17
18
19
20
21

7002333
7002334
7002336
7000418
7002335
7002338
7002339
7000414

Washer (2 Per Section)


Spring (2 Per Section)
Solenoid Assembly (2 Per Section)
Guide Tube Assembly (1 Per Solenoid Assembly)
Female Cone/O-Ring Assembly (1 Per Solenoid
Assembly)
Pin, Push (1 Per Solenoid Assembly)
Plunger (1 Per Solenoid Assembly)
Tube, Guide (1 Per Solenoid Assembly)
Actuator Pin/Quad Ring Assembly (1 Per Solenoid Assembly)
Pin Guide/O-Ring Assembly (1 Per Solenoid
Assembly)
Sleeve, Inner Flux (1 Per Solenoid Assembly)
Spring (1 Per Solenoid Assembly)
Sleeve, Outer Flux (1 Per Solenoid Assembly)
Coil (1 Per Solenoid Assembly)
Case, Solenoid (1 Per Solenoid Assembly)
Plate, End (1 Per Solenoid Assembly)
Screw (4 Per Solenoid Assembly)

Seal Kit - Working Section (1 Per Section)


WORKING SECTIONS (VARIABLE PARTS)

25
Not Required
7000466
26
7002257

27

3120800

7000468

Section #1 Options:
4640461 Valve
4640447 Valve (Includes Item 27)
Section #2 Options:
4640461 and 4640447 Valves (Includes Item 28)

Relief Valve Options:


Crossover Relief Valve Assembly - 7000466
Section (Due to various suppliers - internal
components are no longer field serviceable)

QTY.

REV.

Ref.

Ref.
Ref.

A
A

Ref.
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

Ref.

A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Ref.
1

2-27

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-7. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF (CONTINUED)
FIG & ITEM #

PART NUMBER

28

7002262

DESCRIPTION
Dual Pilot Check Valve Assembly 7002257
Section (Due to various suppliers - internal components are no longer field serviceable)

QTY.

REV.

2
T
U
R
N
T
A
B
L
E

2-28

3120800

SECTION 2 TURNTABLE
FIGURE 2-7. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-29

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-8. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6
ONLY)

2
T
U
R
N
T
A
B
L
E

2-30

3120800

SECTION 2 TURNTABLE
FIGURE 2-8. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6 ONLY)
FIG & ITEM #

PART NUMBER
4640519

1
2
3
4
5
6

7
8
9
10
11
12
13
14
15
16
17
18
19

7002315
7004859
7002274
7002348
7002305
7002345
Kit
Kit
7002346
7002344
7000470
7002341
Kit
7002340
Kit
7002333
7002334
7002336
7000418
7002335
7002338
7002327
7002339
7000468

7000414

3120800

DESCRIPTION
CONTROL VALVE ASSEMBLY - 1 SECTION BANGBANG (80HX+6 ONLY)
Telescope Section - Complete
Solenoid Assembly
Washer
Spring
Guide Tube Assembly
Cone, Female
O-Ring
O-Ring
Pin, Push
Plunger
Tube, Guide
Pin, Actuator
Ring, Quad
Guide, External Push Pin
O-Ring
Sleeve, Inner Flux
Spring
Sleeve, Outer Flux
Coil
Case, Solenoid
Plate, End
Nameplate
Screw
Crossover Relief Valve Block Assembly (Internal
Components No Longer Field Serviceable)

Seal Kit - Working Section

QTY.

REV.

Ref.

1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-31

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-9. SWING DRIVE, BEARING AND LOCK INSTALLATIONS

2
T
U
R
N
T
A
B
L
E

2-32

3120800

SECTION 2 TURNTABLE
FIGURE 2-9. SWING DRIVE, BEARING AND LOCK INSTALLATIONS
FIG & ITEM #

PART NUMBER
0238630
0270325

1
3160138
3160274
2
0920032
0920083
0920109
3
4
5
6
7
8
9
10
11
12
13
14
15

2780055
0236421
2440054
3501916
0100019
0741606
0641912
0641810
4761800
3931864
0681836
4740189
4740171
0100009
3790155
0238921

101
102

0440193
0682015
0682014

103

104
105
106

4740104
4740004
4892000
0100019
0682016
0682024
0100004
0236106

201
202
203

3120800

4340398
4340397
0642022

DESCRIPTION
SWING DRIVE INSTALLATION OPTIONS:
Prior to S/N 64566
S/N 64566 To Present
Swing Motor Assembly Options:
Motor - October 1987 to S/N 64566 (See Figure
2-10 for Breakdown)
Motor - S/N 64566 to Present (See Figure 2-11 for
Breakdown)
Swing Brake Options:
Prior to April 1992 (See Figure 2-12 for Breakdown)
April 1992 to S/N 33476 (See Figure 2-13 for
Breakdown)
S/N 33476 to Present (See Figure 2-13 for
Breakdown)
Swing Hub Assembly (See Figure 2-14 for Breakdown)
Plate, Mounting
Gear, Pinion
Plate, Retaining
Loctite #271 (Not Shown)
Screw, Countersunk 3/8"-16NC x 3/4"
Bolt 9/16"-12NC x 1 1/2"
Bolt 1/2"-13NC x 1 1/4"
Lockwasher 1/2"
Bolt, Socket 1/2"-13NC x 4" (Grade 8)
Bolt, Hex 1/2"-13NC x 4 1/2" (Grade 8)
Washer, Special (Use with Socket Head Bolt)
Washer, Special (Use with Hex Bolt)
Sealant RTB #738 (Not Shown)
O-Ring 4 (Not Shown)
TURNTABLE BEARING INSTALLATION
Bearing, Turntable
Bolt 5/8"-11NC x 1 7/8" (Grade 8)
Bolt 5/8"-11NC x 1 3/4" (Grade 8)
Washer, Special Options:
Prior to April 1986
April 1986 to S/N 64402
S/N 64402 to Present
Loctite #271
Bolt 5/8"-11NC x 2" (Grade 8)
Bolt 5/8"-11NC x 3" (Grade 8)
Devcon (Required Prior to December 1992)
TURNTABLE LOCK INSTALLATION
Support Weldment (Right)
Support Weldment (Left)
Bolt 5/8"-11NC x 2 3/4"

QTY.

REV.

Ref.
Ref.
Ref.

7
1

S
E
C
T
I
O
N

2
1

T
U
R
N
T
A
B
L
E

1
1
1
1
A/R
2
9
2
2
2
2
2
2
A/R
1
Ref.

1
40
40
A/R
60
80
80
A/R
40
40
A/R
Ref.

1
1
1

2-33

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-9. SWING DRIVE, BEARING AND LOCK INSTALLATIONS (CONTINUED)
FIG & ITEM #

PART NUMBER

204
205
206
207

3312005
3420761
3420120
3420182

DESCRIPTION
Locknut 5/8"-11NC
Pin, Locking
Pin, Clevis
Pin, Cotter

QTY.

REV.

1
1
1
1

2
T
U
R
N
T
A
B
L
E

2-34

3120800

SECTION 2 TURNTABLE
FIGURE 2-9. SWING DRIVE, BEARING AND LOCK INSTALLATIONS (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-35

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-10. SWING MOTOR ASSEMBLY - CHAR-LYNN

2
T
U
R
N
T
A
B
L
E

2-36

3120800

SECTION 2 TURNTABLE
FIGURE 2-11. SWING MOTOR ASSEMBLY - EATON
FIG & ITEM #

PART NUMBER
3160138

1
2
3
4
5
6
7
8
9 to 10
11
12
13
14
15
16
17
18
19
20

3120800

DESCRIPTION
SWING MOTOR ASSEMBLY - CHAR-LYNN

QTY.

REV.

Ref.

7002123
Kit
Not Used
7002121
Kit
Kit
7002117
7002111
Not Used
7002116
7002103
Kit
7002189
7002110
7002130
7002193
7002107
Kit
7002200

Capscrew
Seal, Dust

4
1

Flange, Mounting
Seal, Pressure
Seal
Race, Bearing
Bearing, Thrust Needle

1
1
1
1
1

Shaft, Output
Housing
Seal
Shaft, Drive
Plate, Spacer
Gerator Set
Spacer
Cap, End
Seal, Washer
Capscrew

1
1
3
1
1
2
1
1
7
7

2900455

Seal Kit (Includes Items 2,5,6,13 and 19)

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-37

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-11. SWING MOTOR ASSEMBLY - EATON

2
T
U
R
N
T
A
B
L
E

2-38

3120800

SECTION 2 TURNTABLE
FIGURE 2-11. SWING MOTOR ASSEMBLY - EATON
FIG & ITEM #

PART NUMBER
3160274

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

7002123
7009974
Kit
7009975
Kit
Kit
7002117
7002111
Not Used
7009991
Kit
Not Serviced
7002112
Kit
7002110
Not Serviced
Not Serviced
Not Used
7014900
Not Serviced
Not Used
Not Available
Not Serviced
2900733

3120800

DESCRIPTION
SWING MOTOR ASSEMBLY - EATON

QTY.

REV.

Ref.

Capscrew
Flange, Mounting
Exclusion Seal
Washer, Backup
Seal, Pressure
Seal
Race, Bearing
Bearing, Thrust Needle
Shaft, Output
Housing
O-Ring
Plug Housing
Drive
Seal
Plate, Spacer
Gerator Set
Cap, End

4
1
1
1
1
1
1
1

Cap,Screw
Plug Assembly

2
T
U
R
N
T
A
B
L
E

1
1
3
1
1

Nameplate
Rivet
Seal Kit (Includes Items 3,5,6,11 and 14)

S
E
C
T
I
O
N

2-39

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-12. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992)

2
T
U
R
N
T
A
B
L
E

2-40

3120800

SECTION 2 TURNTABLE
FIGURE 2-12. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992)
FIG & ITEM #

PART NUMBER

0920032
0920032

DESCRIPTION
SWING BRAKE ASSEMBLIES:
SWING BRAKE ASSEMBLY - AUSCO (MODEL
28653)
SWING BRAKE ASSEMBLY - AUSCO (MODEL
37265V)

QTY.

REV.

Ref.
Ref.

Ref.

Note: Refer to Model Number stamped on the front


of the Housing item 23.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28 to 30

3120800

7000731
7000730
7003007
7000729
7003012
7003091
7000796
7000760
Kit
Kit
Kit
Kit
7000721
7003057
7000720
7003056
7003006
7000732
7003055
7000718
7003054
7000717
7003013
7003053
7000798
7003052
7003051
Kit
7000713
7003049
Kit
7000714
7003090
7000712
7000711
7000742
7003059
Not Used
2900131

Gasket
Bolt (Model 38653)
Bolt, Flanged (Model 37265V)
Lockwasher (Model 28653 Only)
Plate, Power (Model 38653)
Plate, Power (Model 37265V)
Bleeder
Bearing, Ball (Model 37265V Only)
O-Ring
Ring, Back-up
O-Ring
Ring, Back-up
Piston (Model 28653)
Piston (Model 37265V)
Disc, Stationary (Model 28653)
Disc, Stationary (Model 37265V)
Spring, Compression
Disc, Rotating (Model 28653)
Disc, Rotating (Model 37265V)
Disc, Primary (Model 28653)
Disc, Primary (Model 37265V)
Pin, Torque
Shaft, Splined (Model 28653)
Shaft, Splined (Model 37265V)
Spring, Compression (Model 28653)
Spring, Compression (Model 37265V)
Retainer, Spring (Model 37265V Only)
Seal, Oil
Bearing, Ball (Model 28653)
Bearing, Ball (Model 37265V)
Gasket (Model 37265V Only)
Housing (Model 28653)
Housing (Model 37265V)
Ring, Retaining (Model 28653 Only)
Ring, Retaining (Model 28653 Only)
Gasket
Valve, Pressure Relief (Model 37265V Only)

S
E
C
T
I
O
N
2

1
4
4
4
1
1
1
1
1
1
1
1
1
1
3
3
6
3
3
1
1
2
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1

T
U
R
N
T
A
B
L
E

Seal Kit (Includes Items 1,7,8,9,10,20,22 and 26)

2-41

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-12. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) (CONTINUED)
FIG & ITEM #

PART NUMBER
0920032

31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

2
T
U
R
N
T
A
B
L
E

SWING BRAKE ASSEMBLY - MICO

QTY.

REV.

Ref.

7007913
7007912
7007924
7007928
Kit
Kit
Kit
Kit
Kit
7007923
Kit
Kit
7007914
Kit
7007926
7007908
7007916
7007909
7007902
7007907
7007906
7007905
7007915
Kit
Kit
7007930
7007901
7007933
7007934

Capscrew
Lockwasher
Plug
Cover
Ring, Square
O-Ring
Bearing
O-Ring
Ring, Back-Up
Piston
O-Ring
Ring, Back-Up
Bleeder
Ring, Retaining
Shaft
Disc
Spring
Disc, Friction
Separator
Disc
Spring
Spring
Pin, Dowel
Bearing
O-Ring
Housing
Pin, Spiral
Gasket
Gasket

4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
3
6
3
2
1
8
8
2
1
1
1
4
1
1

2900642

Seal Kit (Includes Items 35,36,38,39,41,42,55 and 58


Gaskets)
Bearing Kit (Includes Items 36,37,44,54,55 and 58
Gasket)

7007927

2-42

DESCRIPTION

3120800

SECTION 2 TURNTABLE
FIGURE 2-12. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-43

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-13. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT)

2
T
U
R
N
T
A
B
L
E

2-44

3120800

SECTION 2 TURNTABLE
FIGURE 2-13. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT)
FIG & ITEM #

PART NUMBER
0920083
0920083
0920109

1
2
3
4
5

Kit
Kit
7007977
Not Used
Not Required
7011716

6
7007981
7011713
7018605
7
7011718
7011720
8
Not Required
7011717
7018606
9
7007979
7007970
10

11
12

7007980
7018602
Kit

Kit
7011715
7011714
7007983

13
14
15
16
17
18
19
20
21

3120800

Kit
7011719
7007914
7007987
Kit
Kit
Kit
Kit
Kit
Kit

DESCRIPTION
SWING BRAKE ASSEMBLIES:
Machines Built Through 1992
Machines Built 1993 To S/N 33476
Machines Built S/N 33476 To Present

QTY.

REV.

Ref.
Ref.
Ref.
Ref.

Seal, Oil
Bearing
Ring, Retaining

1
1
1

Ring, Retaining Options:


Machines Built Through 1992
Machines Built 1993 to Present
Housing Options:
Machines Built Through 1992
Machines Built 1993 to S/N 33476
Machines Built S/N 33476 to Present
Shaft Options:
Machines Built Through 1992
Machines Built 1993 to Present
Guide, Spring Options:
Machines Built Through 1992
Machines Built 1993 to S/N 33476
Machines Built S/N 33476 to Present
Spring Options:
Spring, (Small) Machines Built Prior to S/N 33476
Spring, (Red) Machines Built S/N 33476 to Present
Spring Options:
Spring, (Large) Machines Built Prior to S/N 33476
Spring, (Blue) Machines Built S/N 33476 to Present
Seal, Case
Plate Options:
Machines Built Prior to S/N 33476
Plate, Return
Separator Assembly
Pin
Separator
Machines Built S/N 33476 to Present
Plate, Separator
Cover
Screw, Bleeder (Prior to S/N 33906 Only)
Pin, Dowel
Ring, Back-Up (Inner)
O-Ring (Inner)
Ring, Back-Up (Outer)
O-Ring (Outer)
Rotor
Stator

2
T
U
R
N
T
A
B
L
E

A/R
6
3
1

1
2
4
2
1
1
1
2
1
1
1
1
2
2

S
E
C
T
I
O
N

2-45

S
E
C
T
I
O
N
2

SECTION 2 TURNTABLE
FIGURE 2-13. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

22
7007985
7018607
23

24 to 25
26
27

T
U
R
N
T
A
B
L
E

7007923
7018603
Not Used
Kit
7007934

2900766
2900768

2900767
7018608

2-46

DESCRIPTION
Bolt, Washer Head Options:
Machines Built Prior to S/N 33476
Machines Built S/N 33476 to Present
Piston Options:
Machines Built Prior to S/N 33476
Machines Built S/N 33476 to Present

QTY.

REV.

4
A
1

O-Ring
Gasket

2
2

Seal Kit (Includes Items 1, 11, 16, 17, 18, 19, 26 and
27)
Bearing Kit (Includes Items 1, 2, 11, 26 and 27)
Lining Kit Options:
Machines Built Prior to S/N 33476 - Lining Kit
(Includes Items 11, 12, 20, 21, 26 and 27)
Machines Built S/N 33476 to Present - Lining Kit
(Includes Items 11, 12, 20, 21, 26 and 27)

1
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-13. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-47

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-14. SWING HUB ASSEMBLY

2
T
U
R
N
T
A
B
L
E

2-48

3120800

SECTION 2 TURNTABLE
FIGURE 2-14. SWING HUB ASSEMBLY
FIG & ITEM #

PART NUMBER
2780055

1
2
3
4
5
6
7
8

7000209
7000217
7000214
4751500
7000242
Kit
7000208
7000253

7000207

10
11
12
13
14
15
16
17
18
19
20
21
22
23

3120800

DESCRIPTION
SWING HUB ASSEMBLY

QTY.

REV.

Ref.

1
8
4
12
1
2
1
2

7000270
7000268
7000269
7000246
7000271
Kit
Kit
7000258
7000257
7000210
7000242
7000255
7000256
Kit
7000233

Cover
Bolt, Hex Head
Bolt, Hex Head, Shoulder
Flatwasher
Plug, Pipe
O-Ring
Gear, Ring
Washer, Thrust
Planet Carrier Assembly (No Service Breakdown Parts
Purchase Entire Assembly)
Washer, Thrust
Gear, Sun-Input
Spacer, Sun Gear
Gear, Internal
Hub Assembly
Ring, Retaining
Spacer
Bearing, Tapered Roller
Cup, Bearing
Hub
Plug, Pipe
Cup, Bearing
Bearing, Tapered Roller
Seal
Shaft, Output

2900034

Kit, Repair (Includes Items 6,14,15 and 22)

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2-49

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND
INSTALLATION

2
T
U
R
N
T
A
B
L
E

2-50

3120800

SECTION 2 TURNTABLE
FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION
FIG & ITEM #

PART NUMBER
0250611
0254882

2
3
4
5
6

7
8
9
10
11

1660185
1660213
3530403
3951820
0641807
4761800
1440154
7019610
0641512
4761500
0100011
0100019
Not Required

DESCRIPTION
ROTARY OIL COUPLING INSTALLATIONS
Prior To September 1994
September 1994 To Present
Rotary Oil Coupling Assembly (6 Port) (See Items
101-105 for Breakdown) Options:
Prior to September 1994
September 1994 to Present
Plate, Retaining
Setscrew 1/2"-13NC x 2 1/2"
Bolt 1/2"-13NC x 7/8"
Lockwasher 1/2"
Collar
Prior to September 1994
September 1994 to Present
Bolt 5/16"-18NC x 1 1/2"
Lockwasher 5/16"
Loctite #242 (Not Shown)
Loctite #271 (Not Shown)

ROTARY OIL COUPLING ASSEMBLIES


101
0620106
Not Available
102

103
104
105

2760091
Not Available
Kit
3760004
Kit

2901146
Use 1660213EX

0232123
0255988
0252284
201
0230470

3120800

Swivel Body Options:


Body for 1660185 Coupling
Body for 1660213 Coupling
Swivel Housing Options:
Housing for 1660185 Coupling
Housing for 1660213 Coupling
T-Seal
Ring, Retaining (1660185 Coupling)
O-Ring

Seal Kit Options:


1660154, 1660160 and 1660185 Couplings (Includes
Items 103 and 105)
1660213 Couplings (Was P/N 7013175)
Note: Due to complexity of repair, seal kit no longer
available. Use rebuilt unit as replacement.
OPTIONAL COLLECTOR RING INSTALLATIONS:
Machines With 2WS Fixed Axle & Single Or No Jack
Only
Machines With 2WS Oscillating Axle & No Jacks
Only
Machines With All Other Configurations
Bracket Weldment Options:
Machines with 2WS Fixed Axle

QTY.

REV.

Ref.
Ref.
Ref.

S
E
C
T
I
O
N

2
1
2
2
2
1

T
U
R
N
T
A
B
L
E

4
4
A/R
A/R

Ref.
1

7
1
1
1

Ref.
Ref.

Ref.

Ref.

2-51

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION
(CONTINUED)
FIG & ITEM #

202
203
204

PART NUMBER
4843822
4843822
0960224
0641418
3460065
2180763
2180763

2
205

T
U
R
N
T
A
B
L
E

0230435
0961531
0961531
206

207
208
209
210

211
212
213
214
215
216
217
218

2-52

3760036
3760053
3760108
3311801
3420290
0231047
1670594
1670594
0234721
0721005
4761400
1320040
3911012
4751000
4761000
3311001
4751400

DESCRIPTION
Machines with 2WS Oscillating Axle
Machines with all other Configurations
Bushing
Bolt 1/4"-20NC x 2 1/4"
Pipe Options:
Machines with 2WS Fixed Axle
Machines with 2WS Oscillating Axle
Machines with all other Configurations
Bushing Options:
Machines with 2WS Fixed Axle
Machines with 2WS Oscillating Axle
Machines with all other Configurations
Collector Ring Assembly Options:
Machines with 2WS Fixed Axle
Machines with 2WS Oscillating Axle
Machines with all other Configurations
Nut 1/2"-13NC
Pin, Drive
Guide, Drive
Cover Options:
Machines with 2WS Fixed Axle
Machines with 2WS Oscillating Axle
Machines with All Other Configurations
Screw, Machine #10-24NC x 5/8"
Lockwasher 1/4"
Clamp, Cable
Screw, Machine
Flatwasher #10
Lockwasher #10
Nut #10-24NC
Flatwasher 1/4"

QTY.

REV.

2
2
1

2
2
2
1

4
2
2
1
6
5
5
2

3120800

SECTION 2 TURNTABLE
FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-53

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-16. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION
(BUILT PRIOR TO DECEMBER 1992)

2
T
U
R
N
T
A
B
L
E

2-54

3120800

SECTION 2 TURNTABLE
FIGURE 2-16. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
DECEMBER 1992)
FIG & ITEM #

PART NUMBER

DESCRIPTION
DEUTZ ENGINE ASSEMBLY (STANDARD PARTS)

1 to 2
3
4
5
6
7
8
9
10 to 11
12
13
14
15
16 to 17
18
19
20
21
22
23
24
25 to 27
28
29
30
31
32
33
34
35 to 38
39
40
41
42
43
44
45
46
47
48 to 51
52
53
54

3120800

Not Used
4842079
0181158
0181159
3200133
3200183
3200206
4842167
Not Used
Not Required
1060044
0641810
4761800
Not Used
0642032
3312005
4740242
0701427
4740191
0701215
4832100
Not Used
0641406
4761400
3311401
2220001
2750527
0700617
4420001
Not Used
1320070
Not Used
3910812
4770800
3310801
Not Used
4751800
4751400
4843384
Not Used
0641416
Not Used
4921389

QTY.

Support, Motor (Front)


Support, Motor (Rear Left Side)
Support, Motor (Rear Right Side)
Mount, Engine (Front)
Mount, Engine (Rear)
Bracket, Mounting (Front)
Bracket, Mounting (Rear)

1
1
1
1
2
1
2

Cable, Battery (Start Solenoid to Ground)


Bolt 1/2"-18NC x 1 1/4"
Lockwasher 1/2"

1
2
2

Bolt 5/8"-20NC x 4"


Locknut 5/8"-20NC
Flatwasher, Special
Bolt, Metric 14mm x 100mm
Lockwasher, Metric 14mm
Bolt, Metric 12mm x 35mm
Lockwasher, Metric 12mm

3
3
3
4
4
8
8

Bolt 1/4"-20NC x 3/4"


Lockwasher 1/4"
Nut 1/4"-20NC
Fitting
Hose, Oil Pressure Gauge
Bolt, Metric 6mm x 45mm
Tape, Sealant

REV.

Ref.

2
T
U
R
N
T
A
B
L
E

3
3
2
1
A/R
1
A/R

Clamp

Screw, Machine #8-32NC x 3/4"


Starwasher #8
Nut #8-32NC

2
2
2

Flatwasher 1/2"
Flatwasher 1/4"
Tube, Air Intake

2
3
1

Bolt 1/4"-20NC x 2"

Harness, Engine (Not Shown)

S
E
C
T
I
O
N

2-55

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-16. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
DECEMBER 1992) (CONTINUED)
FIG & ITEM #

PART NUMBER
0252511
0252507

61

62
63
64
65

T
U
R
N
T
A
B
L
E

2000115
2000083
3600139
0901402
1670414
1700821

DESCRIPTION
DEUTZ ENGINE ASSEMBLY (VARIABLE PARTS)
Deutz Clean Burn Engine
Deutz Standard Engine
Engine Assembly Options:
F4L912W Cleanburn Engine
F4L912 Standard Engine
Pump Assembly (See Figure 2-26 for Breakdown)
Bracket, Terminal Strip Mounting
Cover, Terminal Strip
Decal - Wire Identification
DEUTZ ENGINE INSTALLATION (STANDARD PARTS)

78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105

2200261
1320041
2220001
1060045
1340020
7004214
0340002
1120161
0080039
4562928
2720224
1320058
0641408
4761400
3311401
0400020
0236768
0361027
3980006
1060147
1060046
1060149
4300032
0641612
4761600
3311601
0641610
Not Used
2720366
2720271

106
107

2-56

2750532
2220317

Fitting (Not Shown - Located at Oil Pressure Gauge)


Clamp
Fitting (Not Shown - Located at Oil Pressure Gauge)
Cable, Battery (Aux. Relay to Start Relay)
Air Cleaner/Filter
Filter - 1340020 Air Cleaner
Band, Mounting
Bonnet
Elbow
Tube, Air Intake
Hose
Clamp
Bolt 1/4"-20NC x 1"
Lockwasher 1/4"
Nut 1/4"-20NC
Battery
Rod, Tie-Down
Strap
Seat, Battery
Cable, Battery (+ Battery to Starter)
Cable, Battery (- Battery to Ground)
Cable, Battery (Aux. Relay to Starter and Aux. Relay to
Aux. Power)
Stud (Welded on Part)
Bolt 3/8" - 16NC x 1 1/2"
Lockwasher 3/8"
Nut 3/8"-16NC
Bolt 3/8"-16NC x 1 1/4"
Fuel Return Line Options:
Hose - 1/4"
Hose - 3/16"
Fuel Supply Line Options:
Hose - 1/4"
Fitting, Barbed

QTY.

REV.

Ref.
Ref.
Ref.

B
B

1
1
1
1
Ref.
1
2
1
1
1
1
2
1
1
1
1
4
4
4
4
1
2
1
1
1
1
2
A/R
12
14
12
2
A/R
8 ft.
10.5 ft.
8.5 ft.
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-16. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
DECEMBER 1992) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

108
109
110
111

1320022
2220302
4420001
3380320

4
2
A/R
1

112

2420030

113
114
115
116
117

3900022
4280002
1320059
4711600
3300029

Clamp
Fitting, Adaptor
Tape, Sealant (Not Shown)
Baffle
Gauge, Oil Pressure (Not Shown - Located at Ground
Control)
Screw, Self-Tap 1/4" x 7/8"
Strip, Neoprene
Clamp
Flatwasher 3/8"
Wingnut 3/8"-16NC

0252508
0252512
151
2220720
152
3600071
7004248
7004436
7012576
7004249
7004247
Not Available
0237627
251
252
253
254
255

256
257
258
259
260
261

3740059
3321001
3310801
3530425
3740030
3740080
3740067
3300220
0641405
4761400
3311401
4711400
0236388

3120800

DEUTZ F4L912 ENGINE INSTALLATION (VARIABLE


PARTS)
Deutz Standard Engine
Deutz Clean Burn Engine
Supply Line Fitting Options:
Fitting
Auxiliary Pump Assembly Options:
Barnes Pump
Replacement Motor Only
Replacement Motor with Bracket
Replacement Mounting Bracket Only
Replacement Coupling
Replacement Pump
Pump Seal Kit
ELECTRICAL PANEL ASSEMBLY
Relay
Nut #10-32NF
Nut #8-32NC
Plate, Mounting
Relay Options:
Relay, Adlo (Used Prior to April 1991)
Relay, Sealed (Used April 1991 to December 1992)
Relay
Nut, Special
Bolt 1/4"-20NC x 5/8"
Lockwasher 1/4"
Nut 1/4"-20NC
Flatwasher 1/4" Narrow
EXHAUST INSTALLATION - VICKERS PROPORTIONAL MACHINES BUILT PRIOR TO DECEMBER
1991 (SEE SECTION 10 FOR NON-STANDARD
EXHAUST SYSTEMS)

REV.

1
3

30 in./76cm

1
2
2

Ref.
Ref.
Ref.

B
A

1
1
1
1
1
1
1
1
Ref.

1
3
1
1
1

2
6
7
7
7
6
Ref.

S
E
C
T
I
O
N

2-57

T
U
R
N
T
A
B
L
E

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

SECTION 2 TURNTABLE
FIGURE 2-16. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
DECEMBER 1992) (CONTINUED)
FIG & ITEM #

PART NUMBER

301
302
303
304
305 to 306
307
308
309 to 313
314
315
316
317
318
319
320
321
322
323
324
325
326
327

3220077
4562664
0080117
1120169
Not Used
0960960
1320019
Not Used
4100025
0901387
0641507
4751500
4761500
3311501
0641607
4751600
4761600
3311601
0181286
2551030
0901719
4740252
0252050

351
352
353
354
355
356
357
358
359
360
361

3220080
0340041
0641406
4751400
4761400
3311401
1320011
1120406
4565267
4565268
4565269

DESCRIPTION
Muffler
Pipe, Exhaust
Adaptor
Rain Cap

1
1
1
1

Tube
Clamp

1
4

Sleeve, Fiberglass (Not Shown)


Bracket, Hanger
Bolt 5/16"-18NC x 7/8"
Flatwasher 5/16"
Lockwasher 5/16"
Nut 5/16"-18NC
Bolt 3/8"-16NC x 7/8"
Flatwasher 3/8"
Lockwasher 3/8"
Nut 3/8"-16NC
Angle, Support
Gusset
Bracket, Support
Flatwasher, Special
EXHAUST INSTALLATION - VICKERS PROPORTIONAL MACHINES BUILT DECEMBER 1991 TO
DECEMBER 1992 (SEE SECTION 10 FOR NON-STANDARD EXHAUST SYSTEMS)
Muffler
Band, Muffler
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Lockwasher 1/4"
Nut 1/4"-20NC
Clamp
Rain-Cap
Tube, Exhaust
Tube, Flex Exhaust
Adaptor, Exhaust
ENGINE COMPONENTS (NOT SHOWN)

7014686

7000649
7014503
7000663
7000872

2-58

QTY.

Gasket and Filter Kit - Deutz F4L912 (Includes 3


Different Fuel Line Washers - 12 of each. 1 Oil Plug
Washer, 1 Fuel Filter, 1 Oil Filter and 1 Gasket Set)
Filter, Fuel
Filter, Engine Oil (Case of 12)
Alternator (Bosch)
Alternator (Delco-Remy)

REV.

15.6"
2
2
2
2
2
1
1
1
1
1
1
1
3
Ref.

1
2
4
4
4
4
4
1
2
1
1
Ref.
1

1
1
1
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-16. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
DECEMBER 1992) (CONTINUED)
FIG & ITEM #

PART NUMBER
7000661
7000697
7000698
7000699

DESCRIPTION
Starter
Belt, Blower
Belt, Alternator
Gasket, Doughnut

QTY.

REV.

1
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-59

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-17. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT
DECEMBER 1992 TO PRESENT)

2
T
U
R
N
T
A
B
L
E

2-60

3120800

SECTION 2 TURNTABLE
FIGURE 2-17. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT DECEMBER 1992
TO PRESENT)
FIG & ITEM #

PART NUMBER
1281913
0254243

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33 to 34
35
36
37
38
39
40
41
42
43
44
45
46

3120800

Not Used
3600139
3200229
3200228
3200133
3200183
3200227
3200306
4640742
2720042
4832000
1060044
0641810
4761800
Not Used
0642032
3312005
4740242
0701427
4740191
0701215
4832100
3220082
0340041
0901849
0701015
4761400
3311405
0641508
Not Used
4420001
0700617
Not Used
0901402
1320060
1670414
3910812
4770800
3310801
1700821
4843384
4565269
1320011
4921389
2750527

DESCRIPTION
DEUTZ ENGINE ASSEMBLY (STANDARD PARTS)
EXHAUST INSTALLATION (STANDARD PARTS)

Pump Assembly (See Figure 2-26 for Breakdown)


Support, Motor (Front)
Support, Motor (Rear)
Mount, Motor (Front)
Mount, Motor (Rear)
Plate, Mounting (Front)
Plate, Mounting (Rear)
Valve, Drain
Hose, Heater
Lockwasher, Metric 10mm
Cable, Battery (Engine to Ground)
Bolt 1/2"-13NC x 1 1/4"
Lockwasher 1/2"
Bolt 5/8"-11NC x 4"
Locknut 5/8"-11NC
Flatwasher, Special
Bolt, Metric 14mm x 100mm
Lockwasher, Metric 14mm
Bolt, Metric 12mm x 35mm
Lockwasher 12mm
Muffler
Band, Muffler
Bracket, Muffler
Bolt, Metric 10mm x 35mm
Lockwasher 1/4"
Locknut 1/4"-20NC
Bolt 5/16"-18NC x 1"
Tape, Sealing
Bolt, Metric 6mm x 45mm
Bracket, Terminal Strip
Clamp
Cover, Terminal Strip
Screw, Machine #8-32NC x 3/4"
Starwasher #8
Nut #8-32NC
Decal - Wire Identification
Air Intake Weldment
Adapter, Exhaust
Clamp, Exhaust
Engine Harness (Not Shown)
Hose, Oil Pressure Gauge

QTY.

REV.

Ref.
Ref.

F
A

1
1
2
1
2
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

6 in./15cm

2
1
2
2
3
3
3
4
4
4
8
1
1
1
2
3
2
2
A/R
1
1
1
1
2
2
2
1
1
1
1
1
1

2-61

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-17. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT DECEMBER 1992
TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

47
48
49
50
51
52
53
54
55
56
57

Not Used
4751400
0641416
Not Used
3311505
4751500
0700810
4751500
4761500
0701217
1320222

2
T
U
R
N
T
A
B
L
E

0253331
0253333
60
2000083
2000115
0253332
0253334
0254243
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

2-62

0641408
4844238
4420001
1340020
7004214
0340002
0080046
0080039
4565655
2720224
1320058
4300032
4761400
3311401
0400020
0236768
0361027
3980006
1320041
4565751
1320011
4751400
3300029
1060046
1060147

DESCRIPTION

QTY.

Flatwasher 1/4"
Bolt 1/4"-20NC x 2"

3
2

Locknut 5/16"-18NC
Flatwasher 5/16"
Bolt, Metric 8mm x 20mm
Flatwasher 5/16"
Lockwasher 5/16"
Bolt, Metric 12mm x 45mm
Clamp (S/N 38256 to Present)

2
4
2
2
2
4
1

DEUTZ ENGINE ASSEMBLY (VARIABLE PARTS)


Deutz F4L912 Standard Engine
Deutz F4L912W Clean Burn Engine
Deutz Engine Options:
Deutz F4L912 Standard Engine
Deutz F4L912W Cleanburn Engine
STANDARD ENGINE INSTALLATION
CLEAN BURN ENGINE INSTALLATION
EXHAUST INSTALLATION (STANDARD PARTS)
Bolt 1/4"-20NC x 1"
Tube
Tape, Sealant
Air Cleaner Assembly
Filter
Band, Mounting
Elbow
Elbow
Tube
Hose
Clamp
Stud (Welded on Part)
Lockwasher 1/4"
Nut 1/4"-20NC
Battery
Rod, Tie-Down
Strap, Tie-Down
Seat, Masonite
Clamp
Pipe, Exhaust
Clamp, Exhaust
Flatwasher 1/4"
Wingnut 3/8"-16NC
Cable, Battery (- Batt to Ground)
Cable, Battery (+ Batt to Start Solenoid)

Ref.
Ref.
Ref.

REV.

6
7

Ref.
Ref.
Ref.

6
6
A

4
1
A/R
1
1
2
1
A/R
1
1
2
8
12
12
1
2
1
1
6
1
1
6
2
1
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-17. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT DECEMBER 1992
TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

101

1060149

102

2200261

103
104

4300034
2220001

105
106
107
108
109
110
111
112
113

114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130

0642020
4752000
4762000
3312001
0641620
4751600
4761600
3311601
3600071
7004248
7004436
7012576
7004249
7004247
Not Available
0641614
2720271
2750532
2220063
2220720
0641410
1320022
0253194
4280002
1320059
4844235
3311405
1060045
4751500
4740362
4761500
2420030

131
132
133
134
135
136
137

1120423
3536008
1320021
7026125
2180536
4791600
1320016
0237627

3120800

DESCRIPTION
Cable, Battery (Start Solenoid to Aux Relay and Aux
Relay to Aux Pump)
Fitting, Coupling (Not Shown - Located at Ground
Control with Item 130)
Stud (Welded on Part)
Fitting, Swivel (Not Shown - Located at Ground Control
with Item 130)
Bolt 5/8"-20NC x 2 1/2"
Flatwasher 5/8"
Lockwasher 5/8"
Nut 5/8"-20NC
Bolt 3/8"-16NC x 2 1/2"
Flatwasher 3/8"
Lockwasher 3/8"
Nut 3/8"-16NC
Auxiliary Pump Assembly - Barnes
Motor Assembly
Motor Assembly With Mounting Bracket
Bracket Only
Coupling
Pump Assembly
Seal Kit - 7004247 Pump
Bolt 3/8"-16NC x 1 3/4"
Hose, Fuel (Return)
Hose, Fuel (Supply)
Fitting, Swivel Adapter
Fitting, Barbed
Bolt 1/4"-20NC x 1 1/4"
Clamp, Hose
Inlet Box Assembly
Neoprene
Clamp
Snorkel
Locknut 1/4"-20NC
Cable, Battery (Aux Relay to Start Relay)
Flatwasher 5/16"
Washer, Fender
Lockwasher 5/16"
Gauge, Oil Pressure (Not Shown - Locate at Ground
Control)
Raincap
Plate, Cover
Clamp, Muffler
Flange, Exhaust
Fitting, Barbed
Starwasher 3/8"
Clamp (S/N 36946 to Present)
ELECTRICAL PANEL ASSEMBLY

QTY.

REV.

2
1
1
1

2
2
2
2
2
4
8
4
1
1
1
1
1
1
1
3
6.5 ft./2m
8 ft./2.4m
2
1
6
4
1

T
U
R
N
T
A
B
L
E

30 in./76cm

1
1
6
1
2
6
2
1
1
1
1
1
1
2
6
Ref.

S
E
C
T
I
O
N

2-63

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-17. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT DECEMBER 1992
TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

201
202
203
204
205
206
207
208
209
210
211

3740059
3321001
3310801
3530425
3740080
3740067
3300220
0641405
4761400
3311401
4711400

2
T
U
R
N
T
A
B
L
E

0255152
0251683
0255274
0251422
0251562
301

2180360
4360065
4360037
4360037
4360065
4360179
2180749
2180730

0257178

401
402
403
404

4360155
0902373
1060044
1703476
0257158

501

2-64

2400054
2400044
0741008
4751000
3311005
4920946

DESCRIPTION
Relay
Nut #10-32NF
Nut #8-32NC
Plate, Mounting
Relay, Sealed
Relay
Nut, Special
Bolt 1/4"-20NC x 5/8"
Lockwasher 1/4"
Nut 1/4"-20NC
Flatwasher 1/4" Narrow
SWITCH INSTALLATIONS (OPTIONAL)
Engine Distress Installation
Engine Run Light Installation
Low Oil Pressure Shutdown Installation
Generator Installation (October 1990 To November
1990)
Generator Installation (November 1990 To Present)
Fitting, Tee
Switch, Oil Pressure Options:
Engine Distress Installation
Engine Run Light Installation
Generator Installation (October 1990 to Present)
Low Oil Pressure Shutdown Installation
Switch, Temperature (Engine Distress Installation
Only) (Not Shown- Located in Head Under Shroud)
Fitting, 45 (Low Oil Pressure Shutdown Installation
Only)
Fitting, Adaptor (Generator Installation Only)
BATTERY DISCONNECT SWITCH INSTALLATION (S/N
25609 TO PRESENT ONLY)
Switch, Disconnect
Bracket
Cable, Battery
Decal - Battery Connect and Disconnect
FUSE INSTALLATION (S/N 25609 TO PRESENT ONLY)
Fuse - 35 Amp
Fuse, Holder
Screw #10-24 NC x 1"
Flatwasher #10
Locknut #10-24 NC
Harness

QTY.

REV.

1
3
1
1
1
2
6
7
7
7
6
Ref.
Ref.
Ref.
Ref.
Ref.

3
B
4
H

Ref.

1
1

1
1
1

Ref.

1/A

1
1
1
1
Ref.

1/A

1
1
2
2
2
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-17. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT DECEMBER 1992
TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION
ENGINE COMPONENTS (NOT SHOWN)

7014686

7000649
7014503
7000663
7000872
7000661
7000697
7000698
7000699

3120800

Gasket and Filter Kit - Deutz F4L912 (Includes 3 different Fuel Line Washers - 12 of each, 1 Oil Plug Washer,
1 Fuel Filter, 1 Oil Filter and 1 Gasket Set)
Filter, Fuel
Filter, Engine Oil (Case of 12)
Alternator (Bosch)
Alternator (Delco-Remy)
Starter
Belt, Blower
Belt, Alternator
Gasket, Doughnut

QTY.

REV.

Ref.
1

1
1
1
1
1
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-65

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-18. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE
MACHINES

2
T
U
R
N
T
A
B
L
E

2-66

3120800

SECTION 2 TURNTABLE
FIGURE 2-18. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES
FIG & ITEM #

2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NUMBER

DESCRIPTION

QTY.

REV.

0237635

THROTTLE ACTUATOR INSTALLATION (TURNTABLE


MOUNTED ACTUATOR)

Ref.

0060023
7008804
7008829
7008821
7008828
0901389
4460302
3450203
4711400
0641409
4751400
0630400
4831900
3290801
1320041
4761400
4751600
0641406
3311401

0236953

101

102
103
104
105
106
107
108
109

201
202
203
204

3120800

0060020
7008804
7008807
7008821
3300218
3321401
1360112
3321401
3430406
4751400
3450203
3840819

Actuator
Bellows, Rubber
Board, Circuit
Motor, Drive
Cable, Throttle
Bracket, Cable
Stop, Cable
Pin, Cotter 1/16" x 3/4"
Flatwasher 1/4" Narrow
Bolt 1/4"-20NC x 1 1/8"
Flatwasher 1/4"
Bolt, Metric M8-1.25 x 90MM
Lockwasher, Metric 8mm
Nut, Metric M8-1.25
Clamp, Cable
Lockwasher 1/4
Flatwasher 3/8
Bolt, 1/4-20NC x 3/4
Nut 1/4-20NC
THROTTLE ACTUATOR INSTALLATION (ENGINE
BRACKET MOUNTED ACTUATOR)
Actuator (Use Existing Hardware)
Bellows, Rubber
Board, Circuit
Motor, Drive
Connector
Nut 1/4"-28NF
Clevis
Nut 1/4"-28NF
Pin, Clevis
Flatwasher 1/4"
Pin, Cotter 1/16" x 3/4"
Rod

1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
3
1
1
1

Ref.

2
T
U
R
N
T
A
B
L
E
A

1
1
1
1
1
1
1
1
1
1
1
1

0237630

STOP-RUN SOLENOID INSTALLATION (TURNTABLE


MOUNTED ACTUATOR)

Ref.

0236953

STOP-RUN SOLENOID INSTALLATION (ENGINE


BRACKET MOUNTED ACTUATOR)

Ref.

3740055
0641406
4751400
3311401

Solenoid
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Nut 1/4"-20NC

S
E
C
T
I
O
N

1
4
4
4

2-67

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-18. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

205
206
207
208
209
210
211
212
213
214
215
216
217

3321401
4160086
1360112
3321401
3430406
4751400
3450203
4842269
3311605
4751600
4160024
3840818

Nut 1/4"-28NF
Spring, Swivel
Clevis
Nut 1/4"-28NF
Pin, Clevis
Flatwasher 1/4"
Pin, Cotter 1/16" x 3/4"
Arm
Locknut 3/8"-16NC
Flatwasher 3/8"
Spring
Rod
Mounting Bracket Options:
Bracket (Not Shown - Turntable Mounted Actuator)
Bracket (Engine Bracket Mounted Actuator)
Bolt, Metric 8MM x 24MM

1
1
3
1
1
1
1
1
1
1
1
1
1

2
T
U
R
N
T
A
B
L
E

218

4842476
4842270
0630136

STOP-RUN SOLENOID INSTALLATION (GOVERNOR


MOUNTED)
301

2-68

0250069

Fuel Shutdown Kit (Includes Mounting Hardware)

REV.

Ref.

3120800

SECTION 2 TURNTABLE
FIGURE 2-18. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-69

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-19. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES

2
T
U
R
N
T
A
B
L
E

2-70

3120800

SECTION 2 TURNTABLE
FIGURE 2-19. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES
FIG & ITEM #

PART NUMBER
0251562

1
2
3

4843133
3580134
2460011
7003657

7010699
7012558
4

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22 to 25
26
27
28
29

3120800

0480043
0480050
4340511
3580109
2180360
2860012
0700821
4761500
0681510
4751500
0641507
3251476
4460023
4360037
2180730
Not Used
4920039
0641406
4761400
Not Used
3311401
Not Used
4761600
4751600

DESCRIPTION
110V GENERATOR INSTALLATION
Bracket, Support
Pulley
110V Generator and Control Box Assemblies
Control Box Assembly
Note: Replacement 110V Control Box comes
wiith 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
Meter
Generator Assembly
V-Belt Options:
Used Prior to June 1992
Used June 1992 to Present
Support, Adjustable
Pulley
Fitting, Tee
Key, Woodruff
Bolt, Metric 8mm x 65mm
Lockwasher 5/16"
Bolt 5/16"-18NC x 1 1/4" (Grade 8)
Flatwasher 5/16"
Bolt 5/16"- 18NC x 7/8"
Decal - On/Off
Connector, Terminal
Switch, Pressure
Fitting, Adaptor
Wire - Red (Not Shown)
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"

QTY.

REV.

Ref.

1
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

1
1
1

1
1
1
4
6
2
A/R
2
1
1
1
1
12 Ft.
2
2

Nut 1/4"-20NC

Lockwasher 3/8"
Flatwasher 3/8"

2
4

2-71

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-20. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO
1995)

2
T
U
R
N
T
A
B
L
E

2-72

3120800

SECTION 2 TURNTABLE
FIGURE 2-20. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995)
FIG & ITEM #

PART NUMBER

DESCRIPTION
FORD ENGINE ASSEMBLY (STANDARD PARTS)

1
2 to 4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 to 29
30
31
32
33
34
35
36
37
38 to 39
40

2000088
Not Used
0641812
4761800
Not Used
4761600
Not Used
3200198
0711014
Not Used
0711020
4562637
4740242
Not Used
0642034
3312005
4842168
Not Used
2420024
2420033
Not Used
0100020
2180360
4360037
2220273
Not Used
4300056
3300202
2720160
Not Used
0080091

0237936
0237938
0254971
70
71
72
73
74
75
76
77
78

3120800

3600139
3200183
0901401
1700901
1670414
1320070
3910812
4770800
3310801

QTY.

Engine, Ford LSG-423

Bolt 1/2"-13NC x 1 1/2"


Lockwasher 1/2"

A/R
A/R

Lockwasher 3/16"

Support, Engine (Front)


Bolt, Metric 10mm x 30mm (Grade 8)

1
3

Bolt, Metric 10mm x 60mm (Grade 8)


Spacer
Flatwasher, Special

1
1
5

Bolt 5/8"-11NC x 4 1/4"


Locknut 5/8"-11NC
Support Weldment

3
3
3

Sender, Temperature
Sender, Oil Pressure

1
1

Sealant, Pipe (Not Shown)


Fitting, Tee
Switch, Oil Pressure
Fitting, Reducer
Stud, Carburetor
Wingnut 1/4"-20NC
Hose
Adapter, Choke - Standard (See Dual Fuel Installation
for Dual Fuel/LP Gas Units)
FORD ENGINE ASSEMBLY (VARIABLE PARTS)
Standard Machines
Dual Fuel Machines
LP Gas Only Machines
Pump Assembly (See Figure 2-26 for Breakdown)
Mount, Motor
Bracket, Terminal Strip
Decal - Terminal Strip Label
Cover, Terminal Strip
Clamp
Screw, Round Head #8-32NC x 3/4"
Starwasher #8
Nut #8-32NC

REV.

Ref.

2
T
U
R
N
T
A
B
L
E

A/R
1
1
1
1
1
18 in.
1

Ref.
Ref.
Ref.
Ref.

S
E
C
T
I
O
N

I
K
B

1
3
1
1
1
2
2
2
2

2-73

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

SECTION 2 TURNTABLE
FIGURE 2-20. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

79
80
81
82
83
84
85
86
87
88
89
90
91 to 92
93

2060016
4751800
0641406
3311401
4751400
4761400
4562516
1320022
4640750
2750532
1320032
1600098
Not Required
See Note

Fan - 16 5/8"
Flatwasher 1/2"
Bolt 1/4"-20NC x 3/4"
Nut 1/4"-20NC
Flatwasher 1/4"
Lockwasher 1/4"
Tube, Plastic
Clamp
Valve, Oil Drain
Hose
Clamp
Controller, Precision Governor

1
2
1
1
1
1
1 in.
1
1
9 in.
1
1

Alternator (Note: See Ford Engine Manual)


FORD ENGINE INSTALLATION (STANDARD PARTS)

101
102
103
104
105
106
107
108
109
110
111
112
113
114 to 115
116
117
118
119
120
121
122
123
124
125

Not Used
0641612
4761600
4751600
3311601
4340343
3941804
4761800
0181234
Not Used
0630360
3311501
4761500
Not Used
0880076
4300032
4761400
3311401
1320041
4751400
2220317
1320022
2200051
2720015

126

1060045

127
128
129
130
131
132
133

1060147
1060046
0400003
0400002
0236768
3300029
3980003

2-74

REV.

Bolt 3/8"-16NC x 1 1/2"


Lockwasher 3/8"
Flatwasher 3/8"
Nut 3/8"-16NC
Support, Radiator
Screw, Self-Tapping #8-24NC x 1/2"
Lockwasher #8
Angle, Mounting
Bolt, Carriage 5/16"-18NC x 1 1/4"
Nut 5/16"-18NC
Lockwasher 5/16"
Brace
Stud (Welded on Part)
Lockwasher 1/4"
Nut 1/4"-20NC
Clamp
Flatwasher 1/4"
Fitting, Barbed 90
Clamp
Plug, Pipe (Not Shown Located at Fuel Tank)
Hose, Fuel Line
Cable, Battery (Starter to Ground and Start Relay to
Aux Relay)
Cable, Battery (+ Battery to Start Relay)
Cable, Battery (- Battery to Ground)
Battery
Hold-Down, Battery
Rod, Tie-Down
Wingnut 3/8"-16NC
Seat, Battery

Ref.

A/R
A/R
A/R
A/R
1
12
12
1
2
4
4
1
A/R
A/R
A/R
3
A/R
1
2
1
75 in.
2
1
1
1
1
2
2
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-20. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995) (CONTINUED)
FIG & ITEM #

PART NUMBER

134

135

2420035
2420164
2420019

136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153 to 158
159
160 to 161
162
163
164
165
166
167
168

2420019
2420159
1320012
Not Used
2720232
2720254
Not Used
3620026
Not Used
4340525
0630375
3311701
4751700
4761700
Not Used
3250914
2200053
4300034
0641614
Not Used
4711600
Not Used
4791600
4300038
1320014
1320031
0641406
3311405
4791400

0237937
0237939
0253596
0253597

170
3536244
3536549
171
3380319
3536549

3120800

DESCRIPTION

QTY.

Gauge, Oil Pressure Options (Not Shown - Located at


Ground Control Box):
Prior to August 1994
August 1994 to March 1995
Gauge, Temperature Options (Not Shown - Located at
Ground Control Box):
Prior to August 1994
August 1994 to March 1995
Clamp

Hose, Radiator (Bottom)


Hose, Radiator (Top)

1
1

Radiator

Support, Radiator
Bolt, Carriage 7/16"-14NC x 1"
Nut 1/16"-14NC x 1"
Flatwasher 7/16"
Lockwasher 7/16"

1
2
2
2
2

Nameplate - Caution: Fan Blade


Fitting, Plug
Stud (Welded on Part)
Bolt 3/8"-16NC x 1 3/4"

Starwasher 3/8"
Stud (Welded on Part)
Clamp
Clamp
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Starwasher 1/4"

4
1
1
1
2
2
2

Baffle Options:
Prior to December 1992
December 1992 to March 1995
Baffle Options:
Prior to December 1992
December 1992 to March 1995

2
T
U
R
N
T
A
B
L
E

1
1
4
A/R

Flatwasher 3/8" Narrow

FORD ENGINE INSTALLATION (VARIABLE PARTS)


Standard Machines Built Prior To December 1992
Dual Fuel Machines Built Prior To December 1992
Standard Machines Built December 1992 To March
1995
Dual Fuel Machines Built December 1992 To March
1995

REV.

S
E
C
T
I
O
N

Ref.
Ref.
Ref.

F
F

Ref.

Ref.

2-75

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-20. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995) (CONTINUED)
FIG & ITEM #

PART NUMBER

172

3600071
7004436
7004248
7012576
7004249
7004247
Not Available
2680386
1060149
0901419
3911012
3311001
4751000
4761000
1060093
4920961

173
174
175
176
177
178
179
180
181

T
U
R
N
T
A
B
L
E

0237859
201
202
203
204
205
206
207
208
209
210
211
212
213
214

3509714
3740067
3300220
3740061
3311401
0641405
4761400
3740059
3311001
3310801
4761000
4760800
4711400
4791400

0237497
0253595

351

352
353
354
355
356
357

2-76

3220043
3220052
1320019
4842226
0701010
4832000
4920096
4100025

DESCRIPTION
Auxiliary Pump Assembly
Replacement Motor and Bracket Assembly
Replacement Motor Only
Replacement Bracket Only
Replacement Coupling
Replacement Pump
Seal Kit - 7004247 Pump
Shroud, Hood
Cable, Battery (Aux Relay to Aux Pump)
Bracket, Controller
Screw #10-24NC x 3/4"
Nut #10-24NC
Flatwasher #10
Lockwasher #10
Cable, Battery (Start Relay to Starter)
Cable, Battery (Start Relay to Starter)
ELECTRICAL PANEL ASSEMBLY
Plate, Mounting
Relay, Prestolite
Nut, Special
Solenoid, Start Lockout
Nut 1/4"-20NC
Bolt 1/4"-20NC x 5/8"
Lockwasher 1/4"
Relay, Motorcraft
Nut #10-24NC
Nut #8-32NC
Lockwasher #10
Lockwasher #8
Flatwasher 1/4"
Starwasher 1/4"
EXHAUST INSTALLATION
Prior To December 1992
December 1992 To March 1995
Note: See Section 10 for Non-Standard Exhaust
Systems
Muffler Options:
Prior to December 1992
December 1992 to March 1995
Clamp
Tube, Exhaust
Bolt 10mm x 20mm
Lockwasher 10mm
Wire, Safety
Sleeve, Fiberglass

QTY.

REV.

1
1
1
1
1
1
1
1
1
2
4
4
4
4
1
1
Ref.

1
1
4
1
7
10
10
1
2
1
2
1
4
9
Ref.
Ref.
Ref.

Ref.

1
1
4
4
2 Ft.
3 Ft.

3120800

SECTION 2 TURNTABLE
FIGURE 2-20. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995) (CONTINUED)
FIG & ITEM #

PART NUMBER
0236398
0252239

401
402
403
404
405
406
407
408
409
410 to 450
451

601
602
603

Not Used
1120161
4842362
0080039
1320016
0641406
4761400
3311401
0340002
Not Used
1340020
7004214

DESCRIPTION
AIR CLEANER INSTALLATION (STANDARD PARTS)
Prior To September 1991
September 1991 To March 1995

REV.

Ref.
Ref.
Ref.

Bonnet
Tube, Air Intake
Elbow, Rubber
Clamp
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"
Nut 1/4"-20NC
Bands

1
1
1
2
4
4
4
2

Air Cleaner Assembly


Element, Air Cleaner

1
1

4931589
0255058

ENGINE DISTRESS INSTALLATION


Prior To July 1994
July 1994 To March 1995

Ref.
Ref.
Ref.

2180360
4360182
4360157

Fitting, Tee
Switch, Oil Pressure
Switch, Water Temperature

1
1
1

ENGINE COMPONENTS
7000643
7024321
7000878
1140009
7000877
7000884
7012577
7012578
7000867
7010633
7012595
7014677

7010633
7000868
7000874
7014678

7000871

3120800

QTY.

Carburetor (Standard Gas) With Built-in Choke


(Machines Built Prior to March 1995)
Gasket, Carburetor (Top)
Rebuilt Kit - 7000643 Carburetor
Carburetor - LP Gas
Fuel Shut-Off (With Wire)
Fuel Shut-Off (With Terminal Post)
Vacuum Line Fitting
Vacuum Line Tube Assembly
Engine Harness
Fuel Pump Assembly
Spark Plug
Major Components Kit (Includes 1 each of Standard
Gas Carburetor, Water Pump, Fuel Pump, Starter and
Standard Alternator)
Pump, Fuel
Starter
Alternator
Gasket/Electrical Kit (Includes Upper & Lower Gasket
Kits, 1 each of Thermostat, Ring Gear, Belt, Coil, Ignition Module, Voltage Regulator, Starter Solenoid &
Hose)
Coil

S
E
C
T
I
O
N
2

B
A

Ref.
1

1
1
1
1
1
1
1
1
4
1

1
1
1
1

2-77

T
U
R
N
T
A
B
L
E

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-20. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

7000869
7000870

Module, Ignition
Regulator, Voltage
Tune-up Kit (Includes 4 Spark Plugs and 1 each of Oil
Filter, Fuel Filter, Cap, Rotor and Ignition Wire Set)
Plug, Spark
Filter, Engine Oil (Case of 12)

1
1

7014679
7012595
7014501

REV.

1
4
1

2
T
U
R
N
T
A
B
L
E

2-78

3120800

SECTION 2 TURNTABLE
FIGURE 2-20. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-79

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-21. PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES
BUILT PRIOR TO MARCH 1995

2
T
U
R
N
T
A
B
L
E

2-80

3120800

SECTION 2 TURNTABLE
FIGURE 2-21. PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR
TO MARCH 1995
FIG & ITEM #

PART NUMBER
0238044

1
2
3
4
5
6
7
8
9

3120800

0901373
2500004
0641408
3311401
4751400
4761400
3840898
3321401
1660157

DESCRIPTION
PRECISION GOVERNOR INSTALLATION
Bracket, Governor
Governor
Bolt 1/4"-20NC x 1"
Nut 1/4"-20NC
Flatwasher 1/4"
Lockwasher 1/4"
Rod
Nut 1/4"-28NF
Coupling, Ball - Joint

QTY.

REV.

Ref.

1
1
7
7
7
7
1
2
2

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-81

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-22. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT
PRIOR TO MARCH 1995 (OPTIONAL)

2
T
U
R
N
T
A
B
L
E

2-82

3120800

SECTION 2 TURNTABLE
FIGURE 2-22. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH
1995 (OPTIONAL)
FIG & ITEM #

PART NUMBER
0239244
0251947

1
2
3
4

5
6

4060696
0641508
4761500
0480037
0480048
3580134
2460011
7003657

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

7010699
7012558
4340565
4751500
4843156
4564123
0701021
4564329
4740116
0361704
0701023
0721004
4751000
4761000
3311001
Not Used
3251476
1060012
4460134
4460071

25

3300048

26

0960238

27

4460023

28
29
30
31
32

2860012
4564328
0681610
4761600
4751600

3120800

DESCRIPTION
GENERATOR INSTALLATION
Prior To May 1991
May 1991 To March 1995
Shield, Heat
Bolt 5/16"-18NC x 1"
Lockwasher 5/8"
V-Belt Options:
(Prior to May 1987)
(May 1987 to March 1995)
Pulley (Part of Item 6)
Generator and Control Box Assembly
Control Box Assembly
Note: Replacement 110V Control Box comes
wiith 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
Meter
Generator Assembly
Support, Adjustable
Flatwasher 5/16"
Support Weldment
Tube, Spacer
Bolt, Metric 10mm x 65mm
Tube, Spacer
Lockwasher, Metric 10mm
Bar, Mounting
Bolt, Metric 10mm x 70mm
Screw, Machine #10-24NC x 1/2"
Flatwasher #10
Lockwasher #10
Nut #10-24NC
Decal - On/Off
Cable, Electrical - 12/4
Connector (Not Shown - Located at Generator)
Connector (Not Shown - Located at Ground Control
Box)
Locknut, Conduit (Not Shown - Located at Ground
Control Box)
Bushing (Not Shown - Located at Ground Control
Box)
Connector, Terminal (Not Shown - Located at
Generator Control Box)
Key
Tube, Spacer
Bolt 3/8"-16NC x 1 1/4" (Grade 8)
Lockwasher 3/8"
Flatwasher 3/8"

QTY.

REV.

Ref.
Ref.
Ref.

I
C

1
3
4
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

1
1
1

1
1
1
1
1
A/R
2
1
4
1
4
2
4
2
2
1
A/R
1
1
1
1
1
1
1
2
A/R
3

2-83

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-23. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO
PRESENT)

2
T
U
R
N
T
A
B
L
E

2-84

3120800

SECTION 2 TURNTABLE
FIGURE 2-23. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
FIG & ITEM #

PART NUMBER
0255120/
0256177
0257888/
0257890
0255121
0257889

2
3
4
5
6
7
8
9
10

11
12
13
14
15
16

17
18

2000126
2000153
2000157
2000159
2220315
3600139
3200377
4566605
2500005
0902088
3841255
1660157
0902089
0902447
0902087
2420024
2420033
4360037
2220273
2180360
2220994
4300056

4640750

19
20
21
22
23
24
25
26
27

3120800

4640989
2750532
1320022
1700901
1670414
0641404
2720058
2180536
2720271
0701022

DESCRIPTION
FORD ENGINE ASSEMBLY
Ford LRG423 Engine Assembly - Standard Gas
(March 1995 To S/N 36819)
Ford LRG425 Engine Assembly - Standard Gas
(S/N 36819 To Present)
Ford LRG423 Engine Assembly - Dual Fuel (March
1995 To S/N 36819)
Ford LRG425 Engine Assembly - Dual Fuel
(S/N 36819 To Present)
Engine Options:
Engine (Prior to S/N 36819)
Engine (S/N 36819 to S/N 37616)
Engine (S/N 37616 to S/N 39226)
Engine (S/N 39226 to Present)
Fitting, Barbed (Prior to S/N 36819)
Pump Assembly - Main (See Figure 2-39 for
Breakdown)
Mount, Engine (Front)
Tube, Spacer
Precision Governor Actuator
Bracket, Governor Mounting
Rod, Throttle
Coupling, Ball Joint
Bracket, Terminal Strip Mounting Options:
Prior to S/N 36819
S/N 36819 to Present
Bracket, Fuel Pump Mounting
Sender, Water Temperature
Sender, Oil Pressure
Switch, Oil Pressure
Fitting, Reducer
Fitting Options:
Fitting, Tee (Prior to June 1995)
Fitting, Cross (June 1995 to Present)
Stud, Carburetor
Valve, Oil Drain Options:
Valve, Oil Drain (14mm) (March 1995 to March
1996)
Valve, Oil Drain (12mm) (March 1996 to Present)
Hose
Clamp, Hose
Decal, Terminal Strip
Cover, Terminal
Bolt 1/4"-20NC x 1/2"
Fuel Line
Fitting, Straight Pipe
Hose, Vacuum
Bolt 10mm x 70mm

QTY.

REV.

Ref.
Ref.

D/A

Ref.

4/4

Ref.

Ref.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

1
1
1
1
1
1
1
2
1

1
1
1
1
1
1

1
1

30 in./76cm

3
1
1
2
18 in./46cm

1
30 in./76cm

2-85

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-23. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

0701014
4832000
0700810
4831900
0641812
4761800
0641408
4360405
3311405
4791400
0721014
3311001
4761000
3321401
0100020
0701015
4791600
2220437
0100011

Bolt 10mm x 30mm


Lockwasher 10mm
Bolt 8mm x 20mm
Lockwasher 8mm
Bolt 1/2"-13NC x 1 1/2"
Lockwasher 1/2"
Bolt 1/4"-20NC x 1"
Switch, Oil Pressure
Locknut 1/4"-20NC
Starwasher 1/4"
Bolt #10-24NC
Nut #10-24NC
Lockwasher #10
Nut 1/4"-28NF
Sealant, Pipe (Not Shown)
Bolt, Metric 10mm x 35mm (Prior to S/N 36819)
Starwasher 3/8" (Prior to S/N 36819)
Fitting, Reducer
Loctite #242 (Not Shown)

2
4
3
3
2
2
4
1
6
2
2
2
A/R
1
A/R
1
2
1
A/R

FORD ENGINE INSTALLATION


Standard Gas With Fixed Axle (March 1995 To S/N
36819)
Standard Gas With Fixed Axle (S/N 36819 To
Present)
Standard Gas With Oscillating Axle (March 1995 To
S/N 36819)
Standard Gas With Oscillating Axle (S/N 36819 To
Present)
Dual Fuel With Fixed Axle (March 1995 To S/N
36819)
Dual Fuel With Fixed Axle (S/N 36819 To Present)
Dual Fuel With Oscillating Axle (Prior To S/N 36819)
Dual Fuel With Oscillating Axle (S/N 36819 To
Present)

Ref.
Ref.

Ref.

Ref.

Ref.

Ref.

Ref.
Ref.
Ref.

2
T
U
R
N
T
A
B
L
E

0255123
0257947
0256178
0257948
0255125
0257922
0256675
0257923

101
102
103
104
105
106
107
108
109
110
111
112
113

2-86

Not Used
0641612
4751600
4761600
3311601
4340343
3940804
4750800
0181234
0630360
3311501
4761500
3536549

Bolt 3/8"-16NC x 1 1/2"


Flatwasher 3/8"
Lockwasher 3/8"
Nut 3/8"-16NC
Support, Radiator
Screw, Self-Tapping #10-24NC x 1/2"
Lockwasher 3/16"
Angle
Bolt, Carriage 5/16"-18NC x 1 1/4"
Nut 5/16"-18NC
Lockwasher 5/16"
Baffle

REV.

2
18
14
16
1
12
12
1
2
3
3
2

3120800

SECTION 2 TURNTABLE
FIGURE 2-23. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER

114
115
116
117
118
119
120
121
122
123

0880076
4300032
4761400
3311401
1320041
4751400
2220315
1320022
2200051

124
125
126
127

2720015
2720058
1060045
1060147
1060046
0400003
0400075

128

129
130
131

0400002
0400002
0236768
3300029
3980003
3980007

132

2420035

133

2420019

134
135 to 136
137

1320012
Not Used
3600071
7004436
7004248
7012576
7004249
7004247
3620026
2680386
4340525
0630375
3311701
Not Used
4761700
1060149
3250914
2200053
4300034

138
139
140
141
142
143
144
145
146
147
148

3120800

DESCRIPTION
Brace
Stud (Welded on Part)
Lockwasher 1/4"
Nut 1/4"-20NC
Clamp
Flatwasher 1/4"
Fitting, Barbed
Clamp 1/4"
Plug, Pipe
Hose, Fuel Line Options:
Prior to S/N 36819
S/N 36819 to Present
Cable, Battery (Engine to Ground)
Cable, Battery (+ Battery to Aux Relay)
Cable, Battery (- Battery to Ground)
Battery Options:
Prior to S/N 36819
S/N 36819 to Present
Hold-Down, Battery Options:
Prior to S/N 36819
S/N 36819 to Present
Rod, Hold-Down
Wingnut 3/8"-16NC
Seat, Battery Options:
Prior to S/N 36819
S/N 36819 to Present
Gauge, Oil Pressure (Not Shown - Located at
Ground Controls)
Gauge, Temperature (Not Shown - Located at
Ground Controls)
Clamp

QTY.

REV.

1
11
17
17
3
11
A/R
A/R
1
A/R

2
T
U
R
N
T
A
B
L
E

1
1
1
1

2
2
1

1
1
4

Auxiliary Pump Assembly


Motor with Bracket
Motor
Bracket
Coupling
Pump
Radiator
Hood, Fan Shroud
Support, Radiator
Bolt, Carriage 7/16"-14NC x 1"
Nut 7/16"-14NC

1
1
1
1
1
1
1
1
1
2
2

Lockwasher 7/16"
Cable, Battery (Aux Relay to Aux Power)
Decal, Caution
Fitting, Plug - 3/8" NPT
Stud (Welded on Part)

2
1
1
1
1

S
E
C
T
I
O
N

2-87

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

SECTION 2 TURNTABLE
FIGURE 2-23. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER

149
150
151
152
153
154
155
156
157
158
159 to 160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197

0641614
0901419
3910812
3310801
4770800
0641408
4711600
1060093
4791600
4300038
Not Used
0641406
3311405
4771400
0641608
4842226
3220052
1320019
0701010
4832000
4100025
4920096
4842168
2720160
0080091
3538387
3740067
3740080
0641406
0080210
2060025
3200183
4740242
0642032
3312005
1600211
1320032
4791400
0100011
0100020
0630400
4831900
4562516
4567169
3570697
0641507
3311505
4791500

2-88

DESCRIPTION
Bolt 3/8"-16NC x 1 3/4"
Bracket, Controller
Screw, Machine #8-32NC x 3/4"
Nut #8-32NC
Starwasher #8
Bolt 1/4"-20NC x 1"
Flatwasher 3/8" Narrow
Cable, Battery (Aux Relay to Starter)
Starwasher 3/8"
Stud (Welded on Part)
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Starwasher 1/4"
Bolt 3/8"-16NC x 1"
Tube
Muffler (Prior to S/N 39228)
Clamp (Prior to S/N 39228)
Bolt, Metric M10 x 1.5 x 20mm
Lockwasher, Metric M10
Sock, Fiberglass
Wire, Safety
Support
Hose 1/2"
Adapter, Choke
Panel, Electrical
Relay, Auxiliary
Relay, Bosch
Bolt 1/4"-20NC x 3/4"
Adaptor, Fan Spacer
Fan, Suction
Mount, Rubber
Flatwasher, Special
Bolt 5/8"-11NC x 4"
Locknut 5/8"-11NC
Controller, Precision Governor
Clamp
Lockwasher 1/4 (S/N 36819 to Present)
Loctite #242
Sealant, Thread
Bolt, Metric 8mm x 1.25 x 90mm
Lockwasher 8mm
Tube, Hose
Tube, Fuel Line (S/N 36819 to Present)
Plate, Fuel Pump Mounting (S/N 36819 to Present)
Bolt 5/16-18NC x 7/8 (S/N 36819 to Present)
Locknut 5/16-18NC (S/N 36819 to Present)
Lockwasher 5/16 (S/N 36819 to Present)

QTY.

REV.

14
2
2
2
2
4
2
1
4
1
5
3
4
1
1
1
1
4
4
3 ft./.9m
2 ft./l.6m
3
18 in./46cm

1
1
1
2
2
1
1
3
5
3
3
1
1
3
A/R
A/R
4
4
1 in./2.5cm

1
1
2
2
2

3120800

SECTION 2 TURNTABLE
FIGURE 2-23. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER
0255541

201
202
203
204
205
206
207
208
209
210

1340020
7004214
1120161
4844996
0080039
1320016
4300032
4761400
3311401
0340002
4751400

2000126
2000153
2000157
2000159
301
7012680
7019977
302
7016600
7019983
7016601
7019928
303
7012682
7019980
304

305
306
307

7012681
7019961
7012679
7014501
7012690
7024321
7019974
7019988
7024321

308
1660218
7019976

3120800

DESCRIPTION
AIR CLEANER INSTALLATION
Air Cleaner Assembly
Element, Air Cleaner
Cap
Tube
Elbow, Rubber
Clamp
Stud (Welded on Part)
Lockwasher 1/4"
Nut 1/4"-20NC
Band, Mounting
Flatwasher 1/4"
ENGINE COMPONENTS
Ford LRG-423 Engine
Engine (Prior to S/N 36819)
Ford LRG-425 Engine
Engine (S/N 36819 to S/N 37616)
Engine (S/N 37616 to S/N 39226)
Engine (S/N 39226 to Present)
Alternator Options:
LRG-423 Engine
LRG-425 Engine
Fuel Pump - Electric (Facet) Options:
Used on Engine - 2000153 & 2000157
Used on Engines - 2000159
Filter, Fuel (Used with Facet Pump) Options:
Used on Engine - 2000153 & 2000157
Used on Engines - 2000159
Harness, Engine Options:
LRG-423 Engine
LRG-425 Engine
Module, Ignition Options:
LRG-423 Engine
LRG-425 Engine
Starter (Far Side - Not Shown)
Filter, Oil (Case of 12)
Carburetor Options:
Used on 2000126 Engines
Gasket, Carburetor (Top)
Used on Engine - 2000153 & 2000157
Used on Engines - 2000159
Gasket, Carburetor (Top)
Flywheel Housing and Coupling Assembly
Options:
LRG-423 Engine
LRG-425 Engine

QTY.

REV.

Ref.

1
1
1
1
1
2
4
4
4
2
4

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

Ref.
Ref.
Ref.

1
1
1

2-89

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-23. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER

309
310
311
312

7012656
7016375
7016376
7016638
7019985

2
T
U
R
N
T
A
B
L
E

313

7022143

314

7040050

0255058
0255227
401

2180360
4360182
4360037
4360157

0258793
0258794
501

2-90

502
503

3220043
3220115
1320019
0641406

504
505

4751400
3311405

DESCRIPTION
Coupling
Hose, Radiator (Top)
Hose, Radiator (Bottom)
Pump, Water Options (Not Shown):
LRG-423 Engine
LRG-425 Engine
Exhaust Manifold to Head Gasket (Used on
Engines - 2000126) (Not Shown - Located on
opposite side of engine)
Exhaust Manifold to Exhaust Pipe (Used on
Engines - 2000126)
SWITCH INSTALLATIONS
Engine Distress Installation
Generator Installation
Fitting, Tee
Switch, Oil Pressure Options:
Engine Distress Installation
Generator Installation
Switch, Water Temperature
(Engine Distress Installation Only)
MUFFLER INSTALLATION OPTIONS:
Muffler Standard (S/N 39228 to Present)
Muffler Oxy/Cat Purifier (S/N 39228 to Present)
Muffler Options:
Standard
Oxy/Cat Purifier (S/N 39228 to Present)
Clamp
Bolt 1/4-20NC x 3/4 (Oxy/Cat Purifier Only) (Not
Shown)
Flatwasher 1/4 (Oxy/Cat Purifier Only) (Not Shown)
Locknut 1/4-20NC (Oxy/Cat Purifier Only)
(Not Shown)

QTY.

REV.

1
1
1
1

1
1

Ref.
Ref.
Ref.

B
6/F

1
1

Ref.
Ref.
Ref.

1
1

1
2
2
2

3120800

SECTION 2 TURNTABLE
FIGURE 2-23. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-91

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-24. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH
1995 TO PRESENT

2
T
U
R
N
T
A
B
L
E

2-92

3120800

SECTION 2 TURNTABLE
FIGURE 2-24. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT
FIG & ITEM #

PART NUMBER
0255227

1
2

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

29
30
31
32
33 to 35
36
37
38
39

3120800

3580250
2460011
7003657

7010699
7012558
3580134
2860012
0902104
0200530
4564417
0641508
4751500
4761500
0641612
4751600
4761600
3311601
4566650
0701015
4812000
4832000
3580239
4740275
0480090
0100011
0721004
3311001
4751000
4761000
3251476
1060012
1060515
4460071
0960238
3300048
4460023
Not Used
4070585
4070586
4070587
0641608

DESCRIPTION
GENERATOR INSTALLATION
Pulley, Crankshaft
Generator Assembly
Control Box Assembly
Note: Replacement 110V Control Box comes
wiith 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
Meter
Generator Assembly
Pulley
Key, Woodruff
Bracket, Generator Mounting
Arm, Adjusting
Tube, Spacer
Bolt 5/16"-18NC x 1"
Flatwasher 5/16"
Lockwasher 5/16"
Bolt 3/8"-16NC x 1 1/2"
Flatwasher 3/8"
Lockwasher 3/8"
Nut 3/8"-16NC
Tube, Spacer
Bolt 10mm - 1.5 x 35mm
Flatwasher 10mm
Lockwasher
Pulley, Idler
Washer
Belt, Generator
Loctite (Not Shown)
Bolt #10-24NC x 1/2"
Nut #10-24NC
Flatwasher #10
Lockwasher #10
Nameplate, Generator
Cable, Electrical -12/4 Options:
Prior to S/N 60653
S/N 60653 to Present
Connector, Strain Relief
Bushing
Nut, Conduit
Connector, Strain Relief
Shim (.010)
Shim (.005)
Shim (.002)
Bolt 3/8-16NC x 1

QTY.

REV.

Ref.

8/G

1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

1
1
1
1
1
1
1
1
1
1
3
3
3
1
1
2
2
2
1
1
1
A/R
2
2
6
2
1
3ft/.9m

1
1
1
1
A/R
A/R
A/R
1

2-93

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-25. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES

2
T
U
R
N
T
A
B
L
E

2-94

3120800

SECTION 2 TURNTABLE
FIGURE 2-25. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES
FIG & ITEM #

PART NUMBER

DESCRIPTION
DUAL FUEL INSTALLATION - FORD ENGINE
MACHINES

2
3
4
5
6
7

8
9
10
11
12
13
14
15
16
17

18
19
20
21

22
23
24
25
26

3530210
0902089
0902447
0641711
4700005
7017515
0641416
4751400
4761400
3311401
3311405
2220082
2120077
2180418
2720149
2180504
2180388
2180389
2720117
2180387
2220313
2220675
1320022
2750532
2220251
2220675
2210016
1320030
2720112
0080124
2720058
2220315
2220648
2220437

27
28

1320022
4640391
1320060

29
2220430
2220273

3120800

Plate, Regulator Mounting Options:


Prior to March 1995
Not Shown - March 1995 to S/N 36819
Not Shown - S/N 36819 to Present
Bolt 7/16"-14NC x 1 3/8"
Regulator
Repair Kit
Bolt 1/4"-20NC x 2"
Flatwasher 1/4" (Prior to S/N 36819)
Lockwasher 1/4" (Prior to S/N 36819)
Nut Options:
Nut 1/4"-20NC (Prior to S/N 36819)
Locknut 1/4"-20NC (S/N 36819 to Present)
Fitting, 90
L.P. Filter Lock
Fitting
Hose
Fitting, 90
Filter
Valve, Relief
Hose
Fitting, L.P. Tank
Fitting, 90 Options:
Prior to March 1995
March 1995 to Present
Clamp, Hose
Hose
Fitting, Reducer
Fitting Options:
Fitting, 90 (Prior to S/N 36819)
Fitting, Nipple (S/N 36819 to Present)
Clamp, Hose
Hose
Adapter, Carburetor
Hose
Fitting, Barbed
Fitting, 90 (Located at Fuel Pump - March 1995 to May
1995)
Fitting, Reducer (Located at Fuel Pump - March 1995
to May 1995)
Clamp, Hose (Prior to May 1995)
Valve, Fuel Lock (Prior to May 1995)
Clamp, Mounting (Not Shown)
Fitting, Reducer Options:
Prior to March 1995
March 1995 to Present

QTY.

REV.

Ref.

S
E
C
T
I
O
N
2

2
1
1
2
2
2
2

T
U
R
N
T
A
B
L
E

1
1
1
1
1
1
1
1
1
2

2
24 in.
1
1

2
24 in.
1
9 in.
A/R
1
1
2
1
1
1

2-95

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-25. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

30

2200461
2180360
2720271
2180536
2180420
2180104
4360188
2200221
2200204
1700818

31
32
33
34
35

2
T
U
R
N
T
A
B
L
E

2-96

DESCRIPTION
Fitting, 90 (Prior to March 1985)
Fitting, Tee (March 1995 to Present)
Hose, Vacuum (March 1995 to Present)
Fitting, Barbed
Fitting, Nipple (Prior to March 1995)
Fitting, Nipple (March 1995 to Present)
Switch, Vacuum
Plug, 1/8"
Plug, 3/4"
Decal - LPG Liquid Withdraw System (Located on Hood
Next to Item #14)

QTY.

REV.

1
1
A/R
1
1
1
1
1
1
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-25. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-97

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-26. PUMP COUPLING INSTALLATIONS

2
T
U
R
N
T
A
B
L
E

2-98

3120800

SECTION 2 TURNTABLE
FIGURE 2-26. PUMP COUPLING INSTALLATIONS
FIG & ITEM #

PART NUMBER

DESCRIPTION
PUMP COUPLING INSTALLATIONS
JLG DISC INSTALLATION (DESIGN A)

1760019
1760106

2
0641606
0701010
3
4761600
4832000
4
0080121
0080119
0080029
0080087
5
0641608
0701014
6
4761600
4832000

0239962
0239954
7

1660170
1660174
1660175

8
0641610
0701014
9
4761600
4832000
10
0080163
0080164
11
0641610
0701014
12
4761600
4832000

3120800

Disc Assembly (Machines with 4 Bolt Mount Pump)


Disc Assembly (Machines with 2 Bolt Mount Pump)
Bolt Options:
Bolt 3/8"-16NC x 3/4" (Ford Engines)
Bolt, Metric 10mm x 20mm (Deutz Engines)
Lockwasher Options:
Lockwasher 3/8" (Ford Engines)
Lockwasher 10mm (Deutz Engines)
Adapter, Pump Options:
Ford Engine Machines with 4 Bolt Mount Pump
Ford Engine Machines with 2 Bolt Mount Pump
Deutz Engine Machines with 4 Bolt Mounted Pump
Deutz Engine Machines with 2 Bolt Mounted Pump
Bolt Options:
Bolt 3/8"-16NC x 1" (Ford Engines)
Bolt, Metric 10mm x 30mm (Deutz Engines)
Lockwasher Options:
Lockwasher 3/8" (Ford Engines)
Lockwasher 10mm (Deutz Engines)

QTY.

REV.

Ref.
Ref.
1
1
6

T
U
R
N
T
A
B
L
E

A/R
8
12
A/R
8
12

LOVEJOY COUPLING INSTALLATION (DESIGN B)


Ford Engine Machines
Deutz Engine Machines

Ref.
Ref.
Ref.

Coupling - Lovejoy
Disc, Coupling
Hub, Coupling
Bolt Options:
Bolt 3/8"-16NC x 1 1/4" (Ford Engines)
Bolt, Metric 10mm x 30mm (Deutz Engines)
Lockwasher Options:
Lockwasher 3/8" (Ford Engines)
Lockwasher 10mm (Deutz Engines)
Adapter, Pump Options:
Ford Engines
Deutz Engines
Bolt Options:
Bolt 3/8"-16NC x 1 1/4" (Ford Engines)
Bolt, Metric 10mm x 30mm (Deutz Engines)
Lockwasher Options:
Lockwasher 3/8" (Ford Engines)
Lockwasher 10mm (Deutz Engines)

1
1
1
6

S
E
C
T
I
O
N

A/R
8
12
A/R
8
12

2-99

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-26. PUMP COUPLING INSTALLATIONS (CONTINUED)
FIG & ITEM #

PART NUMBER
0250599
0250600

13
14

1660183
0641607
0701014

15
4761600
4832000

T
U
R
N
T
A
B
L
E

16
0080163
0080164
17
0641610
0701010
18
4761600
Not Required
19
Not Required
0701015
20
Not Required
4751600
3020021

1660218
Not Available
21
7012656
Not Available

2-100

DESCRIPTION
HAYES COUPLING INSTALLATION (DESIGN C)
Ford Engine Machines
Deutz Engine Machines
Coupling (Design C)
Bolt 3/8"-16NC x"
Bolt 3/8"-16NC x 7/8" (Ford Engines)
Bolt, Metric 10mm x 30mm (Deutz Engines)
Lockwasher Options:
Lockwasher 3/8" (Ford Engines)
Lockwasher 10mm (Deutz Engines)
Adapter, Pump Mounting Options (Design C):
Ford Engines
Deutz Engines
Bolt Options:
Bolt 3/8"-16NC x 1 1/4" (Ford Engines)
Bolt, Metric 10mm x 20mm (Deutz Engines)
Lockwasher Options:
Lockwasher 3/8" (Ford Engines)
Lockwasher 10mm (Deutz Engines)
Bolt Options:
Bolt 3/8"-16NC x 1 1/4" (Ford Engines)
Bolt, Metric 10mm x 35mm (Deutz Engines Built
S/N 36536 to Present)
Flatwasher Options:
Ford Engines
Deutz Engines Built S/N 36536 to Present
Grease
HAYES COUPLING INSTALLATION (DESIGN D)
Ford Engine Machines
Deutz Engine Machines
Coupling (Design D)
Ford Engine Machines
Deutz Engine Machines

QTY.

REV.

Ref.
Ref.
Ref.

1
A/R
6
10
A/R
6
10
1

A/R
8
10
A/R
8
0
A/R
0
2
A/R
0
2
A/R
Ref.
Ref.
Ref.

3120800

SECTION 2 TURNTABLE
FIGURE 2-26. PUMP COUPLING INSTALLATIONS (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-101

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-27. MAIN PUMP ASSEMBLY.

2
T
U
R
N
T
A
B
L
E

2-102

3120800

SECTION 2 TURNTABLE
FIGURE 2-27. MAIN PUMP ASSEMBLY.
FIG & ITEM #

PART NUMBER
3600139

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

3120800

DESCRIPTION
MAIN PUMP ASSEMBLY

Kit
7009513
Not Used
7003103
7009500
7009503
Kit
7009509
Kit
7009510
7009508
7005599
7005598
7009504
7009505
7009511
7005597
7005562
7005595

Seal, Lip
Cover, End with Bushings

7016913

Kit, Seal (Includes Items 1,7 and 9)

Plug
Dowel
Plate, Thrust
Seal, Channel
Shaft and Gear
Seal, Gasket
Housing, Gear
Carrier, Bearing with Bushings
Shaft, Connecting
Gear Set
Housing, Gear
Carrier, Bearing with Bushings
Cover, Rear with Bushings
Washer
Stud
Nut

QTY.

REV.

Ref.

1
1
1
12
6
6
1 Set
6
1
1
2
2
1
1
1
4
4
4

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-103

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-28. TANKS INSTALLATION

2
T
U
R
N
T
A
B
L
E

2-104

3120800

SECTION 2 TURNTABLE
FIGURE 2-28. TANKS INSTALLATION
FIG & ITEM #

1 to 2
3
4
5
6
7
8
9 to 50
51

PART NUMBER

DESCRIPTION

QTY.

REV.

0236811
0254193
0251339

FUEL AND HYDRAULIC TANKS INSTALLATIONS


Standard Machines
Machines With Heaters
LP Only Machines (Hood Bracket & Hydraulic Tank
Installation)

Ref.
Ref.
Ref.
Ref.

D
B
B

Not Used
0641614
4751600
4761600
3311601
4300034
1340046
Not Used
0236285
0255823
0901188

52
4400216
Use 4400267
4400267
4400216

0236285
0255823
4400389
101 to 102
103
104
105
106
107
108
109
110
111
112
113
114
115
116 to 150
151

3120800

Not Used
4060574
4562516
Not Used
1320022
3311401
4761400
Not Used
2200052
0100020
2180467
3300205
Not Used
4751400
Not Used

Bolt 3/8"-16NC x 1 3/4"


Flatwasher 3/8"
Lockwasher 3/8"
Nut 3/8"-16NC
Stud (Welded on Part)
Breather

6
8
8
8
2
1

Fuel Tank Assembly Options:


Standard Machines Built Prior to June 1995 (See
Items 101-151 for Breakdown)
Standard Machines Built June 1995 to Present
(See Items 101-151 for Breakdown)
LP Only (Not Shown - Located in place of Fuel
Tank)
Hydraulic Tank Assembly (See Items 201-257 for
Breakdown):
Standard Machines
Machines with Heaters Built Prior to July 1993
(Was p/n 4400216)
Machines with Heaters Built July 1993 to Present
LP Only

FUEL TANK ASSEMBLY


Prior To June 1995
June 1995 To Present
Oversize (52 Gallon) Tank

Protector, Gauge
Tube, Sight

15 in./38cm

Clamp, Hose
Nut 1/4"-20NC
Lockwasher 1/4"

2
3
3

Plug, Pipe
Sealant, Pipe
Fitting, Barbed 90
Nut, Retainer

2
T
U
R
N
T
A
B
L
E

Ref.
Ref.
Ref.
Ref.

5/E
2/B

1
A/R
2
3

Flatwasher 1/4"

Tank, Fuel Options:

S
E
C
T
I
O
N

2-105

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

SECTION 2 TURNTABLE
FIGURE 2-28. TANKS INSTALLATION (CONTINUED)
FIG & ITEM #

201
202

203
204
205 to 207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226 to 249
250
251
252
253
254
255
256
257

2-106

PART NUMBER

DESCRIPTION

4841917
4400385
4400390

Prior to June 1995


June 1995 to Present
Oversize (52 Gallon) Tank

4400216
4400267

HYDRAULIC TANK ASSEMBLY


Machines Without Heaters
Machines With Heaters

Not Used
2120103
2120107
7004244
7012559
7016333
4740338
2420080
7016664
Not Used
2180605
3520022
0641612
4761600
3311601
2180606
2120104
3311401
4761400
0100020
2200268
2200203
3300205
2180614
2220728
Not Used
4751400
4740322
Not Used
4842179
1340045
1670468
3960371
Not Used
2180399
2180398
Not Required

Filter Assembly
Element, Filter
Indicator, Pressure
Gasket - Between Filter and Tank
O-Ring - Under Cap
Washer, Sealing
Gauge, Level
Washer, Sealing

QTY.

REV.

Ref.
Ref.
Ref.

C
C

1
1
1
1
1
6
1
1

Pipe
Plug, Magnetic
Bolt 3/8"-16NC x 1 1/2"
Lockwasher 3/8"
Nut 3/8"-16NC
Nipple, Pipe
Filter
Nut 1/4"-20NC
Lockwasher 1/4"
Sealant, Pipe
Fitting, Coupling
Plug, Pipe 1/2"
Nut, Retainer 5/16"-18NC
Fitting, Straight
Fitting, Tee

1
1
4
4
4
1
1
12
12
A/R
1
1
3
1
1

Flatwasher 1/4"
Washer, Sealing

12
4

Tank Weldment
Cap and Breather
Lid
Gasket

1
1
1
1

Fitting, Coupling (Machines with Heaters Only)


Fitting, Coupling (Machines with Heaters Only)

2
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-28. TANKS INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER
0238777

301
302

1600043
2580018

303

0231756

304
305
306
307
308
309

3311401
4761400
4300031
3251836
3251272
3251243
0231756

401
402
403

4460137
4460082
4460007
4460049
0255869

501
502

4845158
3960465

0236285
0255823
0257365
0257366
0258626
601
1120314
1120367
1120512

3120800

DESCRIPTION
HEATERS AND CONTROLS INSTALLATION
Control, Thermoswitch
Heater, Immersion
Junction Box Assembly (See Items 401-403 for Breakdown)
Nut 1/4"-20NC
Lockwasher
Stud (Welded on Part)
Nameplate - Engine/Battery Manifold Heater (Left Box)
Nameplate - Hydraulic Oil Tank Heater (Right Box)
Nameplate - 120V-60Hz
JUNCTION BOX ASSEMBLY
Receptacle, Female (1 Per Assembly)
Receptacle, Male (1 Per Assembly)
Strip, Terminal (1 Per Assembly)
Connector, Strain Relief (3 Per Assembly)
FUEL FILL EXTENSION KIT
Note: For use on fuel tanks built prior to June 1995.
Tanks built June 1995 to present are already
equipped with extension.
Fill Tube Extension Weldment
Seal
FUEL CAP ASSEMBLY
Standard Non-Locking (Prior to June 1995)
Standard Non-Locking (June 1995 to S/N 30382)
Standard Non-Locking (S/N 30382 to Present)
Locking Protectoseal (Red)
Locking Protectoseal (Blue)
Cap, Fill Options:
Standard Non-Locking Cap
Locking Protectoseal (Red)
Locking Protectoseal (Blue)

QTY.

REV.

Ref.

1
2
2
4
4
4
1
1
2
Ref.

1
1
1
3
Ref.

1
1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

S
E
C
T
I
O
N

5/E
2/B
1
2
1

2-107

T
U
R
N
T
A
B
L
E

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-29. LP TANKS INSTALLATION

2
T
U
R
N
T
A
B
L
E

2-108

3120800

SECTION 2 TURNTABLE
FIGURE 2-29. LP TANKS INSTALLATION
FIG & ITEM #

PART NUMBER

DESCRIPTION
LP TANKS INSTALLATIONS

0236674
1
2

3
4
5
6
7
8
9
10
11
12 to 13
14
15

0901345
1320023
1320126
Not Used
4300045
4751800
4761800
3311801
0641508
4751500
4761500
3311501
Not Used
2540003
0100001
0238916

101
102
103
104
105
106
107
108
109
110

0900935
1320023
4300034
4751600
4761600
3311601
1320127
3200332
0641403
4761400

LP TANKS INSTALLATION - TURNTABLE MOUNTED

3120800

4400275
4400420
4400038

Ref.
1
1

Stud (Welded on Part)


Flatwasher 1/2"
Lockwasher 1/2"
Nut 1/2"-13NC
Bolt 5/16"-18NC x 1"
Flatwasher 5/16"
Lockwasher 5/16"
Nut 5/16"-18NC

4
8
4
4
2
2
2
2

Grommet (Not Shown - Located in Hood)


Adhesive (Use with Item 14)
LP TANKS INSTALLATION - FRAME MOUNTED
Bracket
Clamp
Stud (Welded on Part)
Flatwasher 3/8"
Lockwasher 3/8"
Nut 3/8"-16NC
Toggle and Nut Clamp
Mount, LP Tank
Bolt 1/4"-20NC x 3/8"
Lockwasher 1/4"

Tank - 43.5 Lb. Liquid Withdrawal (Alum.)


Tank - 43.5 Lb. Liquid Withdrawal (Steel)
Tank - 43.5 Lb. Vapor Withdrawal

REV.

Ref.

Bracket
Clamp Options:
Prior to May 1994
May 1994 to Present

LP TANK OPTIONS:
200

QTY.

S
E
C
T
I
O
N
2

4 in./10cm

A/R
Ref.

1
1
4
4
4
4
1
1
2
2
Ref.
2
2
2

2-109

T
U
R
N
T
A
B
L
E

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-30. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES
BUILT PRIOR TO MAY 1994)

2
T
U
R
N
T
A
B
L
E

2-110

3120800

SECTION 2 TURNTABLE
FIGURE 2-30. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT PRIOR TO
MAY 1994)
FIG & ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

3120800

PART NUMBER

DESCRIPTION

0251932

GROUND CONTROL BOX ASSEMBLY

0860547
3251650
2600093
3911006
4761000
3311001
3911008
3740049
3910606
3640493
3790012
3640492
4460299
4760600
3310601
0750806
3300177
4420037
Not Used
4460051
3300048
0960238
4360186
Not Used
4360069
4360003
2860002
Not Used
4360199
4360274
4360202
4360200
4460071
3911016
4460298
4460301
4460308
4460305
4460306
4460307
4460311
4460303
1700788
1700789
1840002
4460234

Box
Lid
Hinge
Screw, Round Head #10-24NC x 3/8"
Lockwasher #10
Nut #10-24NC
Screw, Round Head #10-24NC x 1/2"
Relay
Screw, Round Head #6-32NC x 3/8"
Rail, Mounting
O-Ring
Rail
Stop, Terminal
Lockwasher #6
Nut #6-32NC
Screw #8 x 3/4"
Nut, Tinnerman
Strip, Rubber

QTY.

REV.

Ref.

1
1
1
4
21
25
16
12
4
1
5
1
1
8
8
2
2
33 in.

Connector, Strain Relief


Nut, Conduit
Bushing
Breaker, Circuit - 35 Amp

3
5
5
1

Breaker, Circuit - 10 Amp


Switch, Key
Key, Replacement

2
1
1

Switch, Toggle
Switch, Push Button
Switch, Toggle
Switch, Toggle
Connector, Strain Relief
Screw, Round Head #10-24NC x 1"
Strip, Terminal
Marker, Terminal
Bar, Buss (2 Position)
Screw, Terminal
Washer, Terminal
Sleeve, Terminal
Bar, Buss (5 Position)
Block, Ground
Decal, Relay Functions
Decal, Relay Functions
Duct
Clamp, Cable Tie Down

1
1
3
1
1
1
17
1
1
7
7
7
1
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

11 in./28cm

2-111

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-30. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT PRIOR TO
MAY 1994) (CONTINUED)
FIG & ITEM #

PART NUMBER

46
47
48
49
50
51
52
53
54
55

4460300
4120012
4120013
3740057
3740058
3740063
3740066
2920027
2920029
4460244

2
T
U
R
N
T
A
B
L
E

0860682
0860684
101 to 104
105

Not Used
0251932

106
107
108 to 110
111
112
113
114

Not Used
4460051
Not Used
4120012
3740066
3740057
4360275
7010698
4360267
4350281
4360282
4360212
1670585
Not Used

115
116
117
118
119
120 to 150
151

Not Required
3251746
152
Not Required
3790012
153
Not Required
4360202

201
202

0250191
0251208
Not Used
1780184
1780234

2-112

DESCRIPTION
Barrier, Terminal
Socket, Relay - 2PST
Socket, Relay - 4PDT
Relay - 2PST
Relay - 4PDT
Spring, Relay - 4 Pole
Spring, Relay - 2 Pole
Lamp, Indicator
Bulb, Light
Connector, Strain Relief
BOX SUBASSEMBLY
80HX
80HX+6

QTY.
1
2
2
2
2
1
1
1
1
1
Ref.
Ref.
Ref.

Ground Control Box Assembly (See Items 1-55 for


Breakdown)

Connector, Strain Relief

Socket, Relay
Spring, Relay
Relay
Switch, Key
Key Replacement
Block, Contact
Block, Contact
Block, Contact
Breaker, Circuit - 3 Amp
Cover

1
1
1
1
1
1
1
2
1
1

Nameplate - Extend-A-Reach Options:


80HX
80HX+6
O-Ring
80HX
80HX+6
Switch, Toggle
80HX
80HX+6
GROUND CONTROL INSTALLATIONS
80HX
80HX+6
Door Options:
Door 14"W x 20 1/2"H (Prior to March 1991)
Door 17 5/8"Wx 2 1/2"H (March 1991 to May 1994)

REV.

B
B

A/R
0
1
A/R
0
1
A/R
0
1
Ref.
Ref.
Ref.

B
B

3120800

SECTION 2 TURNTABLE
FIGURE 2-30. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT PRIOR TO
MAY 1994) (CONTINUED)
FIG & ITEM #

PART NUMBER

203
204
205
206
207
208
209
210
211
212
213
214

2940042
3380309
3300182
2420091
4751400
2420009
0641408
4761400
3311401
4300031
2600094
0100011

DESCRIPTION
Latch
Panel, Gauge
Nut, Retainer
Volt Meter
Flatwasher 1/4"
Hourmeter
Bolt 1/4"-20NC x 1"
Lockwasher 1/4"
Nut 1/4"-20NC
Stud (Welded on Part)
Hinge
Loctite #242 (Not Shown)
GAUGES INSTALLATION (FROM ENGINE
INSTALLATION)

271
2420030
2420035

2420164
272
273
274

2420001
2200261
Not Available

275
Not Required
2420019

3120800

Oil Pressure Gauge Options:


Deutz Powered Machines
Ford Powered Machines - Prior to August 1994 and
March 1995 to May 1994
Ford Powered Machines - August 1994 to March
1995
Fitting, Swivel
Fitting, Coupling
Hose Options:
Ford and Deutz Powered Machines
Temperature Gauge Options:
Deutz Powered Machines
Ford Powered Machines - Prior to August 1994 and
March 1995 to May 1994

QTY.

REV.

1
1
3
1
10
1
6
16
13
5
1
A/R

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

Ref.

1
1
A/R
A/R

2-113

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-31. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES
BUILT MAY 1994 TO S/N 25609)

2
T
U
R
N
T
A
B
L
E

2-114

3120800

SECTION 2 TURNTABLE
FIGURE 2-31. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT MAY 1994
TO S/N 25609)
FIG & ITEM #

PART NUMBER

DESCRIPTION
GROUND CONTROL BOX ASSEMBLY (STANDARD
PARTS)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31 to 32
33
34
35
36
37
38
39
40
41
42
43

44

3120800

0860547
3252355
2600093
3911008
4740120
3311001
4761000
4750600
3740049
3640555
3640493
3910606
4760600
3310601
4120012
3740057
3740066
4120013
3740058
3740063
2920027
4460298
4460301
4460404
4460305
4460306
4460307
4460311
4460300
4460303
Not Used
4460488
3911006
4460051
4460071
3300048
0960238
4360186
4460405
4360069
4360232
4360289
7012611
7012612
4360274

QTY.

REV.

Ref.

Box
Lid
Hinge
Screw, Machine #10-24NC x 1/2"
Washer, Nylon #10
Nut, Hex #10-24NC
Lockwasher #10
Flatwasher #6
Relay (SPDT)
Rail, Mounting
Rail, Mounting
Screw, Machine #6-32NC x 3/8"
Lockwasher #6
Nut, Hex #6-32NC
Socket, Relay
Relay
Spring, Relay
Socket, Relay
Relay
Spring, Relay
Lamp, Green
Block, Terminal
Marker, Terminal
Marker, Terminal
Screw, Terminal Strip
Washer, Terminal Strip
Sleeve, Terminal Strip
Bar, Buss (5 Position)
Barrier, Terminal
Block, Ground

1
1
1
12
6
19
20
8
11
1
1
4
4
4
3
3
3
2
2
2
1
20
1
10
5
5
5
1
1
1

Clamp, Tie Down


Screw, Round Head
Connector, Strain Relief
Connector, Strain Relief
Nut, Conduit
Bushing
Breaker, Circuit 35 Amp
Marker, Terminal
Breaker, Circuit 10 Amp
Breaker, Circuit 15 Amp
Switch, Emergency Stop
Head, Mushroom
Boot
Switch, Pushbutton

7
6
3
1
5
5
1
10
1
1
1
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-115

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

SECTION 2 TURNTABLE
FIGURE 2-31. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT MAY 1994
TO S/N 25609) (CONTINUED)
FIG & ITEM #

PART NUMBER

45

4360284
7010698
4360267
4360281
3790012
4360200
4360202
2920029
4420037
3300177
0750806
Not Used
3911016
4460244
4360212

46
47
48
49
50
51
52
53
54
55 to 56
57
58
59

0860761
0861007
0861055
0860762
101
Not Required
4360202
102
Not Required
3790012

0252488
0255551
0256676
0252489
201
202
203
204
205
206
207
208
209
210
211
212
213

2-116

Not Used
1780234
2940042
3380309
0100011
2420091
4751400
2420009
0641406
4761400
3311401
4300031
2600094

DESCRIPTION
Switch, Key
Key, Replacement
Block, Contact SPST N.O.
Block, Contact SPST N.O.
O-Ring
Switch, Toggle
Switch, Toggle
Light, Bulb
Strip, Rubber
Nut, Tinnerman
Screw #8 x 3/4"
Screw, Machine #10-24NC x 1"
Connector, Strain Relief
Breaker, Circuit - 3 Amp (When Equipped)
GROUND CONTROL BOX ASSEMBLY (VARIABLE
PARTS)
80HX With Deutz Engine
80HX With Ford Engine (May 1994 TO S/N 26532)
80HX With Ford Engine (S/N 26532 To S/N 25609)
80HX+6 With Deutz Engine
Switch, Toggle
80HX
80HX+6
O-Ring
80HX
80HX+6
GROUND CONTROL INSTALLATION
80HX With Deutz Engine
80HX With Ford Engine (May 1994 To S/N 26532)
80HX With Ford Engine (S/N 26532 To S/N 25609)
80HX+6 With Deutz Engine

Door
Latch
Panel, Gauge
Loctite #242 (Not Shown)
Voltmeter
Flatwasher 1/4"
Hourmeter
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"
Nut 1/4"-20NC
Stud (Welded on part)
Hinge

QTY.

REV.

1
1
1
3
5
1
4
1
33 in./7.6cm

2
2
1
1
1
Ref.
Ref.
Ref.
Ref.
Ref.

A/R
0
1
A/R
0
1
Ref.
Ref.
Ref.
Ref.
Ref.

1
1
1
A/R
1
10
1
6
16
13
5
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-31. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT MAY 1994
TO S/N 25609) (CONTINUED)
FIG & ITEM #

PART NUMBER

214

3300182

DESCRIPTION
Nut, Retainer
GAUGES INSTALLATION (FROM ENGINE
INSTALLATION)

271
2420030
2420035
2420164
272
273
274

2420001
2200261
Not Available

275
Not Required
2420019
2420159

3120800

Oil Pressure Gauge Options:


Deutz Powered Machines
Ford Powered Machines - Prior to August 1994 and
February 1995 to S/N 25609
Ford Powered Machines - August 1994 to February
1995
Fitting, Swivel
Fitting, Coupling
Hose Options:
Ford and Deutz Powered Machines
Temperature Gauge Options:
Deutz Powered Machines
Ford Powered Machines - Prior to August 1994 and
February 1995 to S/N 25609
Ford Powered Machines - August 1994 to February
1995

QTY.

REV.

Ref.

S
E
C
T
I
O
N

2
T
U
R
N
T
A
B
L
E

1
1
A/R
A/R

2-117

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-32. GROUND CONTROL COMPONENTS INSTALLATION (MACHINE
BUILT S/N 25609 TO PRESENT)

2
T
U
R
N
T
A
B
L
E

2-118

3120800

SECTION 2 TURNTABLE
FIGURE 2-32. GROUND CONTROL COMPONENTS INSTALLATION (MACHINE BUILT S/N 25609 TO
PRESENT)
FIG & ITEM #

PART NUMBER
0861085

1
2

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31 to 32
33
34
35
36
37
38
39
40
41
42

3120800

0860547
3252355
3252639
2600093
3911008
4740120
3311001
4761000
4750600
3740049
3640555
3640834
3910606
4760600
3310601
4120036
3740122
3740124
4120037
3740123
3520168
2920027
4460298
4460301
4460404
4460305
4460306
4460307
4460311
4460300
4460303
Not Used
4460488
3911006
4460051
4460071
3300048
0960238
4360069
4460405
4360069
4360232

DESCRIPTION
GROUND CONTROL BOX ASSEMBLY

QTY.

REV.

Ref.

6/D

Box
Lid Options:
Prior to S/N 44643
S/N 44643 to Present
Hinge
Screw, Machine #10-24NC x 1/2"
Washer, Nylon #10
Nut, Hex #10-24NC
Lockwasher #10
Flatwasher #6
Relay (SPDT)
Rail, Mounting
Rail, Mounting
Screw, Machine #6-32NC x 3/8"
Lockwasher #6
Nut, Hex #6-32NC
Socket, Relay
Relay
Spring, Relay
Socket, Relay
Relay
Plug
Lamp, Green
Block, Terminal
Marker, Terminal
Marker, Terminal
Screw, Terminal Strip
Washer, Terminal Strip
Sleeve, Terminal Strip
Bar, Buss (5 Position)
Barrier, Terminal
Block, Ground

1
1

1
12
6
19
20
8
11
1
1
4
4
4
3
3
10
2
2
9
1
20
1
10
5
5
5
1
1
1

Clamp, Tie Down


Duct
Connector, Strain Relief
Connector, Strain Relief (Prior to S/N 63336)
Nut, Conduit
Bushing
Breaker, Circuit 10 Amp
Marker, Terminal
Breaker, Circuit 10 Amp
Breaker, Circuit 15 Amp

7
6
4
1
5
5
1
10
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-119

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-32. GROUND CONTROL COMPONENTS INSTALLATION (MACHINE BUILT S/N 25609 TO
PRESENT) (CONTINUED)
FIG & ITEM #
43
4360289
4360475

7012611

2
T
U
R
N
T
A
B
L
E

PART NUMBER

44
45

7012612
7020175
7020176
4360274
4360284
7010698
4360468
2860030

46
4360267
Not Required
47

48
49
50
51
52
53
54
55 to 56
57
58
59
60

4360281
Not Required
3790012
4360200
4360202
2920029
4420037
3300177
0750806
Not Used
3911016
4460244
4360212
1704260

0252489
0257163
101
102
103
104
105
106
107
108
109
110
111
112

2-120

0861085
1780234
2940042
3380309
0100011
2420091
4751400
2420009
0641406
4761400
3311401
Not Used

DESCRIPTION

QTY.

Switch, Emergency Stop Options:


Prior to S/N 44643
S/N 44643 to Present
Cap Options:
Cap, Mushroom Head (Used on Switch p/n
4360289)
Boot (Used on Switch p/n 4360289)
Cap, Red (Used on Switch p/n 4360475)
Contact Block (Used on Switch p/n 4360475)
Switch, Pushbutton
Switch, Key (Prior to S/N 44643)
Key, Replacement
Switch, Key (S/N 44643 to Present)
Key, Replacement
Block, Contact SPST N.O. Options:
Prior to S/N 49405
S/N 49405 to Present
Block, Contact SPST N.O. Options:
Prior to S/N 49405
S/N 49405 to Present
O-Ring
Switch, Toggle
Switch, Toggle
Light, Bulb
Strip, Rubber
Nut, Tinnerman
Screw #8 x 3/4"

Screw, Machine #10-24NC x 1"


Connector, Strain Relief
Breaker, Circuit - 3 Amp (When Equipped)
Decal, EMS (Not Shown)
GROUND CONTROL INSTALLATION
Prior To March 1995
March 1995 To Present
Ground Control Box Assembly (Includes Items 1 - 59)
Door
Latch
Panel, Gauge
Loctite #242 (Not Shown)
Voltmeter
Flatwasher 1/4"
Hourmeter
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"
Nut 1/4"-20NC

REV.

1
1
1
1
1
A/R

A/R

5
1
4
1
33 in./7.6cm

2
2
1
1
1
1
Ref.
Ref.
Ref.

2
2

1
1
1
1
A/R
1
10
1
6
16
13

3120800

SECTION 2 TURNTABLE
FIGURE 2-32. GROUND CONTROL COMPONENTS INSTALLATION (MACHINE BUILT S/N 25609 TO
PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

113
114

2600094
3300182

DESCRIPTION
Hinge
Nut, Retainer
GAUGES INSTALLATION (FROM ENGINE
INSTALLATION)

271

272
273
274

2420030
2420035
2420001
2200261
Not Available

275
Not Required
2420019
0257187
301
302
303
304
305
306
307
308

401
402
403
404
405
406
407
408

3120800

Oil Pressure Gauge Options:


Deutz Powered Machines
Ford Powered Machines
Fitting, Swivel
Fitting, Coupling
Hose Options:
Ford and Deutz Powered Machines
Temperature Gauge Options:
Deutz Powered Machines
Ford Powered Machines
MANUAL DESCENT VALVE INSTALLATION

QTY.
1
3

Ref.

1
1
A/R

T
U
R
N
T
A
B
L
E

A/R

Ref.

4641009
0641416
4751400
3311405
0641508
4751500
3311505
3570161

Valve Assembly (Includes 104 - 108)


Bolt 1/4"-20 NC x 2
Flatwasher 1/4"
Locknut 1/4"-20 NC
Bolt 5/16" - 18 NC x 1"
Flatwasher 5/16"
Locknut 5/16" - 18 NC
Plate, Mounting

1
2
2
2
2
2
2
1

4641009

MANUAL DESCENT VALVE ASSEMBLY

Ref.

0561270
4640869
7012540
2980121
1120459
3430408
3450202
3440413
2180527

Port, Block
Valve, Manual Release
Seal Kit - 4640869 Valve
Lever
Lever, Cap
Pin, Clevis
Pin. Cotter
Pin, Roll
Plug

REV.

S
E
C
T
I
O
N

1/A

1
1
1
1
1
1
1
1
1

2-121

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-33. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE
MOUNTED)

2
T
U
R
N
T
A
B
L
E

2-122

3120800

SECTION 2 TURNTABLE
FIGURE 2-33. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)
FIG & ITEM #

1
2
3
4
5
6
7
8
9
10
11

PART NUMBER

DESCRIPTION

QTY.

REV.

0251114

HORIZONTAL CUTOUT LIMIT SWITCH INSTALLATION


(MOUNTED ON RIGHT SIDE)

Ref.

2/B

4360277
3900168
4920140
3534395
4360236
4360278
4460052
1100051
0681816
4740171
0100019
1120374

0251113

49
50
51
52
53
54
55
56
57
58
59

4360277
3900168
4920140
3534395
4360236
4360278
4460052
1100050
0681816
4740171
0100019
1120374
0251092

101
102

4360280
4360171
4350106

0237054
0237056
0239055
0237055
0237012

3120800

Switch, Limit
Screw, Special
Lockwire
Plate, Mounting
Head, Switch Activator
Roller and Arm-Switch Activator
Connector, Strain Relief
Cam
Bolt 1/2"-13NC x 2" (Grade 8)
Washer, Hardened
Loctite
Cap, Boom Pivot
8M DRIVE CUTOUT SWITCH INSTALLATION
(MOUNTED ON LEFT SIDE) (AUSTRIAN, DUTCH, AND
GERMAN SPECS)
Switch, Limit
Screw, Special
Lockwire
Plate, Mounting
Head, Switch Activator
Roller and Arm - Switch Activator
Connector, Strain Relief
Cam
Bolt 1/2"-13NC x 2" (Grade 8)
Washer, Hardened
Loctite
Cap, Boom Pivot
TILT INDICATOR INSTALLATION
Indicator, Tilt - 3
Indicator, Tilt - 5
Stud, Grooved
ALARMS INSTALLATION (OPTIONAL ON STANDARD
MACHINES BUILT PRIOR TO APRIL 1992)
BACK-UP ALARM
DESCENT ALARM
MOTION ALARM
TILT ALARM
TRAVEL ALARM

1
2
A/R
1
1
1
1
1
2
2
A/R
1

Ref.

1
2
A/R
1
1
1
1
1
2
2
A/R
1
Ref.

1
1
2

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

S
E
C
T
I
O
N

B
B
A
B
A

2-123

T
U
R
N
T
A
B
L
E

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-33. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)
(CONTINUED)
FIG & ITEM #

PART NUMBER

201 to 202
203
204
205
206
207

Not Used
0140024
4300031
4751400
4761400
3311401

2
0251543

T
U
R
N
T
A
B
L
E

251
252
253
254

0140032
0641406
4751400
3311405

0237010
0237011
0254186
301
2920018
2920018
2920019
302

303
304
305
306
307

Not Required
0901973
3740067
4300031
4751400
4761400
3311401

DESCRIPTION
Alarm
Stud (Welded on Part)
Flatwasher 1/4"
Lockwasher 1/4"
Nut 1/4"-20NC
ALARMS INSTALLATION (OPTIONAL ON STANDARD
MACHINES BUILT APRIL 1992 TO PRESENT)
Alarm
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Locknut 1/4"-20NC
BEACON LIGHT INSTALLATION - AMBER
(OPTIONAL)
BEACON LIGHT INSTALLATION - RED (OPTIONAL)
BEACON LIGHT INSTALLATION - DUAL (OPTIONAL)
Beacon Light Options:
Amber (Single
Amber (Duals)
Red (Single)
Bracket Options (Not Shown)
(Single Beacons)
(Dual Beacons)
Relay
Stud (Welded on Part)
Flatwasher 1/4"
Lockwasher 1/4"
Nut 1/4"-20NC

QTY.

REV.

1
4
4
4
4

Ref.

1
2
4
2

Ref.

Ref.
Ref.

A/R
1
2
1
A/R
1
1
2
2
2
2

0250584
0250584

401
402
403 to 404
405
406
407
408

2-124

2920081
2920082
Not Used
3740002
3311401
4761400
4300031

STROBE LIGHT INSTALLATIONS (OPTIONAL ON


MACHINES BUILT PRIOR TO FEBRUARY 1994)
STROBE LIGHT INSTALLATIONS (OPTIONAL ON
MACHINES BUILT PRIOR TO FEBRUARY 1994)

Ref.

Ref.

Light, Strobe - Amber


Guard, Light

1
1

Relay
Nut 1/4"-20NC
Lockwasher
Stud (Welded on Part)

1
2
2
2

3120800

SECTION 2 TURNTABLE
FIGURE 2-33. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)
(CONTINUED)
FIG & ITEM #

PART NUMBER
0254457/
0254699

451

452
453
454

2920105
2920109
4060829
2540016
3941404

DESCRIPTION
STROBE LIGHT INSTALLATIONS (OPTIONAL ON
MACHINES BUILT FEBRUARY 1994 TO PRESENT)
Strobe Light Options:
Amber
Red
Guard, Light
Grommet
Screw, Self-Tapping 1/4" x 1/2"

QTY.

REV.

Ref.

1
1
4

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

3120800

2-125

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-34. HOODS INSTALLATION (PRIOR TO DECEMBER 1992)

2
T
U
R
N
T
A
B
L
E

2-126

3120800

SECTION 2 TURNTABLE
FIGURE 2-34. HOODS INSTALLATION (PRIOR TO DECEMBER 1992)
FIG & ITEM #

PART NUMBER
0236815
0237246

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

4842227
0641406
3311405
4751400
1780172
0641408
3311405
4751400
1780219
0641408
4751500
3311405
4751400
4842979
0641406
3311405
4751400
2940050
3820012

19
4841983
1780174
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

35
36

3120800

3941405
4761400
0901296
0900801
3941405
4761400
3311605
4751600
4300034
0901199
0641508
4761500
4751500
0641406
3311405
4751400
0901188
0901188
3311505
4751500
4430038

DESCRIPTION
HOOD INSTALLATIONS
Deutz Engine Machines
Ford Engine Machines
Door, Hood, Valve Side
Bolt, 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Flatwasher 1/4"
Panel, Door (R.H.)
Bolt 1/4"-20NC x 1"
Locknut 1/4"-20NC
Flatwasher 1/4"
Panel, Hood Top, Valve Side
Bolt 1/4"-20NC x 1"
Flatwasher 5/16"
Locknut 1/4"-20NC
Flatwasher 1/4"
Hood Vent
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Flatwasher 1/4"
Latch
Pop Rivet
Hood Panel, Fuel Tank Side (R.H.) Options:
With Welded on Steel Manual Storage Box
With Bolt on Plastic Manual Storage Box - Not
Included
Screw, Self Tap 1/4"-20NC x 5/8"
Lockwasher 1/4"
Bracket, Hood (R.H.)
Bracket, Hood (L.H.)
Screw, Self Tap 1/4"-20NC x 5/8"
Lockwasher 1/4"
Locknut 3/8"-16NC
Flatwasher 3/8"
Stud (Welded on Part) (Not Shown)
Bracket, Hood Attachment, Valve Side
Bolt 5/16"-18NC x 1"
Lockwasher 5/16"
Flatwasher 5/16"
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Flatwasher 1/4"
Bracket, Hood Mounting Options:
Gas & Diesel Machines
LP Only Machines
Locknut 5/16"-18NC
Flatwasher 5/16"
Stud (Welded on Part) (Not Shown)

QTY.

REV.

Ref.
Ref.
Ref.

H
H

1
6
6
6
1
5
5
5
1
6
6
6
6
1
16
16
32
1
2
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

5
5
1
1
6
6
2
2
2
2
3
3
3
4
4
4
A/R
2
3
2
2
2

2-127

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-34. HOODS INSTALLATION (PRIOR TO DECEMBER 1992) (CONTINUED)
FIG & ITEM #

PART NUMBER

37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

0641406
3311405
4751400
1780147
0641406
4751400
3311405
0641510
4751500
3311505
4751600
4841974
3941405
4761400
3941405
4761400
0901199
0641406
3311405
4751400
3311508
4751500
4300038
2940050
3820012
1780148
0641406
4751400
3311405
0641510
4751500
3311505
4751600
4842979
0641406
3311405
4751400
2940050
3820012
4842227
0641406
3311405
4751400
2940042
1780171
0641408
3311405
4751400
1780239

2
T
U
R
N
T
A
B
L
E

59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82

2-128

DESCRIPTION
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Flatwasher 1/4"
Panel, End, Valve Side
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Locknut 1/4"-20NC
Bolt 5/16"-18NC x 1 1/4"
Flatwasher 5/16"
Locknut 5/16"-18NC
Flatwasher 3/8"
Hood Panel, Hydraulic Tank Side (L.H.)
Screw, Self Tap 1/4"-20NC x 5/8"
Lockwasher 1/4"
Screw, Self Tap 1/4"-20NC x 5/8"
Lockwasher 1/4"
Bracket, Hood Assembly, Hydraulic Tank Side
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Flatwasher 1/4"
Nut, Hex 5/16"-18NC
Flatwasher 5/16"
Stud (Welded on Part) (Not Shown)
Latch
Pop Rivet
Panel - End Engine Side
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Locknut 1/4"-20NC
Bolt 5/16"-18NC x 1 1/4"
Flatwasher 5/16"
Locknut 5/16"-18NC
Flatwasher 3/8"
Hood Vent
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Flatwasher 1/4"
Latch
Pop Rivet
Door Weldment, Engine Side
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
Flatwasher 1/4"
Latch
Panel, Door
Bolt 1/4"-20NC x 1"
Locknut 1/4"-20NC
Flatwasher 1/4"
Panel, Hood Top, Engine Side

QTY.

REV.

1
1
1
1
2
2
2
2
2
2
2
1
6
6
6
6
2
3
3
3
3
3
3
1
2
1
2
2
2
2
2
2
2
1
16
16
32
1
2
1
6
6
6
1
1
5
5
5
1

3120800

SECTION 2 TURNTABLE
FIGURE 2-34. HOODS INSTALLATION (PRIOR TO DECEMBER 1992) (CONTINUED)
FIG & ITEM #

PART NUMBER

83
84
85
86
87
88
89
90
91
92
93
94

0641408
4751500
3311405
4751400
4160081
3311505
4761500
0901235
3311505
4751500
4300038
0901198
0901197
3311505
4751500
4300038
0940036

95
96
97
98

3120800

DESCRIPTION
Bolt 1/4"-20NC x 1"
Flatwasher 5/16"
Locknut 1/4"-20NC
Flatwasher 1/4"
Gas Spring
Locknut 5/16"-18NC
Lockwasher 5/16"
Bracket, Door Stop
Locknut 5/16"-18NC
Flatwasher 5/16"
Stud (Welded on Part)
Bracket, Door Stop (Engine Side)
Bracket, Door Stop (Valve Side - Not Shown)
Locknut 5/16"-18NC
Flatwasher 5/16"
Stud (Welded on Part)
Bumper, Door

QTY.

REV.

6
6
6
6
1
2
2
1
2
2
2
2
2
2
2
2
4

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2-129

S
E
C
T
I
O
N

SECTION 2 TURNTABLE
FIGURE 2-35. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO
PRESENT)

2
T
U
R
N
T
A
B
L
E

2-130

3120800

SECTION 2 TURNTABLE
FIGURE 2-35. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT)
FIG & ITEM #

PART NUMBER

DESCRIPTION
HOODS INSTALLATION (STANDARD PARTS)

1
2
3
4
5
6

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

3120800

1780270
4844391
1780271
1780172
4844180
1780174
3380418
3380418
4844074
4844113
4844252
1780148
Not Used
2940051
0901850
Not Used
3536088
4160081
0901296
0901871
0901197
0901199
0940036
0901188
Not Used
3200222
0630383
4751500
3311505
2940042
4300034
4751600
3311605
4300038
0641406
4751400
3311405
3941406
4761400
0641408
4740362
0641610
0641412
0641508
0100011

QTY.

Panel - Hood Top (Engine Side)


Panel - Hood Top (Valve Side)
Panel - Filler (Engine Side)
Panel - Filler (Valve Side)
Hood (Engine Side)
Hood Options (Tank Side):
Hood - Prior to June 1995 without Fill Extension Kit
Hood - Prior to June 1995 with Fill Extension Kit
Hood - June 1995 to Present
Door (Engine Side)
Door (Tank Side)
Panel, End (Valve Side)
Panel, End (Engine Side)

1
1
1
1

Latch
Bracket, Hood

1
1

Plate, Stop
Gas Spring
Bracket, Support - Top (Tank Side)
Bracket, Support - Top (Tank Side)
Bracket, Door Stop
Bracket, Hood Mounting
Bumper, Door
Bracket, Support - Bottom (Tank Side)

1
2
1
1
2
1
2
1

Bracket, Gas Spring Mounting


Bolt, Carriage 5/16"-18NC x 3/4"
Flatwasher 5/16"
Locknut 5/16"-18NC
Latch
Stud (Welded on Part)
Flatwasher 3/8"
Locknut 3/8"-16NC
Stud (Welded on Part)
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Locknut 1/4"-20NC
Screw, Self-tapping 1/4" x 3/4"
Lockwasher 1/4"
Bolt 1/4"-20NC x 1"
Washer, Fender
Bolt 3/8"-16NC x 1 1/4"
Bolt 1/4"-20NC x 1 1/2"
Bolt 5/16"-18NC x 1"
Loctite #242 (Not Shown)

REV.

Ref.
1
1
1
1
1
1

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

2
4
A/R
8
4
4
12
8
4
A/R
A/R
A/R
10
A/R
A/R
32
4
A/R
5
A/R

2-131

S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E

SECTION 2 TURNTABLE
FIGURE 2-35. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT)
(CONTINUED)
FIG & ITEM #

PART NUMBER

44 to 45
46
47
48
49
50
51
52
53
54
55

Not Used
1670321
4300031
4761500
3960433
3960418
Not Used
3311401
1670644
3960389
4060803
0253372

61
62
63
64
65
66
67
68
69
70
71
72
73
74

4844236
3536282
2820056
2820057
3535951
3820018
2820053
2820058
Not Used
1670647
3960429
Not Used
1670668
4070671
0253374

81
82
83
84
85
86

4680015
2940050
3820012
1670656
4844323
1320041
0253338

101
102

2-132

4060841
3941406

DESCRIPTION
Cover
Stud (Welded on Part) (Not Shown)
Lockwasher
Seal
Seal
Nut 14"-20NC
Cover, Base Plate
Seal
Flex-Trim (June 1995 to Present)
HOODS INSTALLATION - DEUTZ ENGINE MACHINES
(VARIABLE PARTS)

Duct Weldment
Panel, Filler
Foam, Acoustical
Foam Acoustical
Plate, Shield
Rivet
Foam, Acoustical
Foam, Acoustical
Cover, Side Sheet
Seal (With Self-Stick Tape)
Cover, Base Plate
Shim (0.08)
HOODS INSTALLATION - FORD ENGINE MACHINES
(VARIABLE PARTS)
Ventilator
Latch
Rivet
Cover, Hood
Baffle
Clamp
TURNTABLE SHIELD INSTALLATION
Shield
Screw, Self-Tapping 1/4" x 3/4"

QTY.

REV.

A/R
A/R
5
69 in.
A/R
A/R
1
A/R
2 ft.

Ref.

1
1
1
1
1
5
1
1
1
21 in.
1
A/R
Ref.

1
1
2
1
1
1
Ref.

1
6

3120800

SECTION 3 BOOM
TABLE OF CONTENTS
FIGURE

3-1
3-2
3-3

DESCRIPTION

PAGE

BOOM COMPONENTS ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
EXTEND-A-REACH INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

S
E
C
T
I
O
N
3
B
O
O
M

3120800

3-1

S
E
C
T
I
O
N

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES

3
B
O
O
M

3-2

3120800

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES
FIG & ITEM #

PART NUMBER

DESCRIPTION
BOOM ASSEMBLY (STANDARD PARTS)

1 to 3
4
5

Not Used
1260168
1682258

6
7
8
9
10
11
12
13

0237558
0960406
3421350
4761800
4740003
0641808
2160002
0100011
0236294

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

4740057
3312202
3300241
3420414
4751000
3450203
1670335
4300031
4751400
4761400
3311401
1260319
3421206
4751500
3450303
3421029
3421209
3760233
0960979
3951603
0236758

35
36 to 38
39

3421205
Not Used
1320121

40
41
42
43
44
45
46
47

4761600
3311601
4280242
0641634
Not Used
4761500
0641512
3311501

3120800

Chain, Extend
Telescope Cylinder Assembly Options (See Section 5
for Breakdown)
Sheave Assembly
Bushing
Pin
Lockwasher 1/2"
Washer, Hardened
Bolt 1/2"-13NC x 1"
Fitting, Grease
Loctite #242 (Not Shown)
Chain Adjuster Assembly (Retract) (See Items 201-251
for Breakdown)
Washer, Hardened (Prior to S/N 36919)
Nut, Jam 3/4"-10NC
Locknut 3/4"-10NC (Grade 8)
Pin, Clevis
Flatwasher #10
Pin, Cotter 1/16" x 3/4"
Cover, Plate
Stud (Welded on Part)
Flatwasher 1/4"
Lockwasher 1/4"
Nut 1/4"-20NC
Retract Chain
Pin, Clevis
Flatwasher 5/16"
Pin, Cotter 3/32" x 3/4"
Pin, Clevis
Pin, Tele
Ring, Retaining
Bushing, Eccentric
Setscrew 3/8"-16NC x 3/8"
Chain Adjuster Assembly (Extend) (See Items 201-251
for Breakdown)
Pin, Clevis

QTY.

REV.

Ref.

1 Set
1
1
2
1
5
1
1
3
A/R
1

3
B
O
O
M

2
2
2
2
3
3
1
11
27
21
19
1 set
1
3
3
1
1
2
2
2
1
2

Clamp, Power Track (S/N 75115 to Present becomes


part of Item 153 Fly Weldment)
Lockwasher 3/8"
Nut, Jam 3/8"-16NC
Strip, Reinforcement
Bolt 3/8"-16NC x 4 1/4"

62
12
1
2

Lockwasher 5/16"
Bolt 5/16"-18NC x 1 1/2"
Nut 5/16"-18NC

3
3
3

S
E
C
T
I
O
N

3-3

S
E
C
T
I
O
N

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER

48
49 to 52
53
54
55 to 57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80

4751500
Not Used
0641608
4751600
Not Used
4060568
4340413
1670321
4060603
0641612
4740185
0236766
3951608
3421349
3340394
4070502
4070501
0641606
3340462
4070556
4070555
3340460
Not Used
0641614
0641605
0360372
3420410
0237557
0961857
3340401
4070504
4070503
4845095
0641816
3340403
4070508
4070507
3340399
4070498
4070497
0641612
Not Used
Not Used
Not Used
2660042
Not Used
3450806
0641405
Not Used

3
B
O
O
M

81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100 to 105

3-4

DESCRIPTION

QTY.

Flatwasher 5/16"

Bolt 3/8"-16NC x 1"


Flatwasher 3/8"

30
16

Shield (Without Notches)


Support, Line
Cover, Boom Base
Shield, Boom End
Bolt 3/8"-16NC x 1 1/2"
Washer, Hardened
Chain Attach Assembly
Setscrew 3/8"-16NC x 1"
Sheave Pin
Pad, Wear
Shim 1/16"
Shim 1/8"
Bolt 3/8"-16NC x 3/4" (Prior to S/N 36919)
Pad, Wear
Shim 1/16"
Shim 1/8"
Pad, Wear

2
4
2
1
24
4
1
2
1
12
A/R
A/R
22
1
A/R
A/R
1

Bolt 3/8"-16NC x 1 3/4"


Bolt 3/8"-16NC x 5/8"
Bar
Pin, Trunion
Sheave Assembly
Bushing
Pad, Wear
Shim 1/16"
Shim 1/8"
Chain Attach Assembly
Bolt 1/2"-13NC x 2"
Pad, Wear
Shim 1/16"
Shim 1/8"
Pad, Wear
Shim 1/16"
Shim 1/8"
Bolt 3/8"-16NC x 1 1/2"

2
4
2
2
1
2
2
A/R
A/R

REV.

4
4
A/R
A/R
4
A/R
A/R
12

Holder, Rod

Pin, Cotter
Bolt 1/4"-20NC x 5/8"

1
1

3120800

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER

106
107
108
109

0181175
4562516
1380121
4920986

0800662
0800807
0800814
0801016
0801005
0800663
0800810
0800816
0800677
0800809
0800815
0800681
0800811
0800817
151
0800669
0800806
0801006
0800678
0800806
152
0800413
0800679
153
0800412
0801015
0800517
0800682
0800680
0801015
0800682
1320052
3421816
0641622
3311605
154
1681722
1682602
1683534
Not Required
155
3421207

3120800

DESCRIPTION
Angle, Cable Guide
Tube, Poly
Clip, Retainer (Prior to June 1995 Only)
Wire, Safety (Prior to June 1995 Only)
BOOM ASSEMBLY (VARIABLE PARTS)
Australian Spec 80HX Prior To May 1992
Australian Spec 80HX May 1992 To Present
Australian Spec 80HX With Chip Covers
Australian Spec 80HX With Inverted Power
Australian Spec 80HX With Waterline
Australian Spec 80HX+6 Prior To May 1992
Australian Spec 80HX+6 May 1992 To Present
Australian Spec 80HX+6 With Chip Covers
Euro Spec 80HX Prior To May 1992
Euro Spec 80HX May 1992 To Present
Euro Spec 80HX With Chip Covers
Euro Spec 80HX+6 Prior To May 1992
Euro Spec 80HX+6 May 1992 To Present
Euro Spec 80HX+6 With Chip Covers
Base Weldment Options:
Australian Spec Prior To May 1992
Australian Spec May 1992 To Present
Australian Spec 80HX With Waterline
Euro Spec Prior To May 1992
Euro Spec May 1992 To Present
Mid Weldment Options:
Prior To May 1992
May 1992 To Present
Fly Weldment Options:
Australian Spec 80HX Prior To May 1992
Australian Spec 80HX May 1992 To Present
Australian Spec 80HX+6 Prior To May 1992
Australian Spec 80HX+6 May 1992 To Present
Euro Spec 80HX Prior To May 1992
Euro Spec 80HX May 1992 To Present
Euro Spec 80HX+6
Clamp
Pin, Nose
Bolt 3/8"-16NC
Locknut 3/8"-16NC
Platform Level Cylinder Assembly Options (See
Section 5 for Breakdown):
80HX Prior 1990 to April 1992
80HX April 1992 to S/N 33111
80HX S/N 33111 to Present
80HX+6
Pin Options:
80HX

QTY.

REV.

2
A/R
12
63 in./1.6m

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

C
13
14
7
9
A
10
11
F
11
14
B
7
11

S
E
C
T
I
O
N
3
B
O
O
M

1
1
1
1
1

A/R
1

3-5

S
E
C
T
I
O
N

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER
Not Required

156
3760133
Not Required
157
4340453
4340635

158

B
O
O
M

159
160

4340520
4340576
1180254
1180236
1180258
7006153
7006145
7006133
7006180
7006165

161

162
163
164
165
166

4300036
4300042
4300098
4300036
4300042
4340519
0880090
3841013
3860050
1060229
1060516
1060516
1060229
1060229
1060229
1060516

167
1060012

168

3-6

1060515
1060515
1060012
1060012
1060012
1320155

DESCRIPTION
80HX+6
Ring, Retaining Options:
80HX
80HX+6
Bracket, Support Options:
Prior To May 1992
May 1992 To Present
Support, Mid Boom Options:
Prior To May 1992
May 1992 To Present
Tube, Carrier
Power Track Options:
Without Chip Covers
With Chip Covers
1 Foot Repair Section Options:
Without Chip Covers
With Chip Covers
Feet, Mounting
Pin Kit
Rod Carrier Kit
Stud Options:
Australian Spec Prior To May 1992
Australian Spec May 1992 To Present
Euro Spec 80HX
Euro Spec 80HX+6 Prior To May 1992
Euro Spec 80HX+6 May 1992 To Present
Support, Power Track
Brace
Rod, Roller
Roller, Power Track
Cable, Electrical - 16/30 Options:
Australian Spec 80HX & 80HX+6 Prior To May
1992
Australian Spec 80HX May 1992 To Present
Australian Spec 80HX+6 May 1992 To Present
Euro Spec 80HX
Euro Spec 80HX+6
Euro Spec 80HX & 80HX+6 with Chip Covers Prior
to S/N 54598
Euro Spec 80HX & 80HX+6 with Chip Covers S/N
54598 To Present
Cable, Electrical - 12/4 Options:
Australian Spec 80HX & 80HX+6 Prior To May
1992
Australian Spec 80HX May 1992 To Present
Australian Spec 80HX+6 May 1992 To Present
Euro Spec 80HX
Euro Spec 80HX+6 Prior to May 1992
Euro Spec 80HX+6 May 1992 To Present
Clamp, U-Bolt

QTY.

REV.

0
A/R
2
0
1

1
1

A/R

2 Pair
A/R
A/R
8

4
4
1
1
A/R
95ft./29m
97ft./29.6m
104ft./31.7m
97ft./29.6m
104ft./31.7m
97ft./29.6m

97ft./29.6m

A/R
96ft./29.3m
97ft./29.6m
104ft./31.7m
97ft./29.6m
97ft./29.6m
104ft./31.7m

3120800

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER

169
4920617
1060268
4921052
4921211
1060268
170
3840858
3841012
3841012
3841012
3841252
171

172 to 179
180
181
182
183
184
185

4060673
4060833
4060833
4060833
4060673
4060833
4060777
4060834
4060673
4060833
Not Required
0641610
3340788
4100026
3840844
4740304
1670836

0236758
0236294
201
202
203
204
205
206
207
208
209
210
211 to 250
251

3120800

3509182
Not Used
0630374
Not Used
0630347
3450405
3311803
3421142
3450505
4712200
Not Used

DESCRIPTION
Harness Options - 110V:
Harness (80HX Prior to August 1994)
Cable, Electrical (80HX August 1994 to Present)
Harness (80HX+6 without Chip Covers Prior to
August 1994)
Harness (80HX+6 with Chip Covers Prior to
August 1994)
Cable, Electrical (80HX+6 August 1994 to Present)
Rod, Tube Retainer Options:
Australian Spec Machines Without Chip Covers
Euro Spec Machines Without Chip Covers
With Chip Covers
With Inverted Power Track
With Waterline
Shield Options (With Notches):
Australian Spec 80HX
Australian Spec 80HX With Chip Covers
Australian Spec 80HX With Inverted Power
Australian Spec 80HX With Waterline
Australian Spec 80HX+6 Prior To May 1992
Australian Spec 80HX+6 May 1992 To Present
Euro Spec 80HX Prior To May 1992
Euro Spec 80HX May 1992 To Present
Euro Spec 80HX+6 Prior To May 1992
Euro Spec 80HX+6 May 1992 To Present
Bolt 3/8"-16NC x 1 1/4" (August 1995 to Present)
Pad, Wear (August 1995 to Present)
Sleeve, Hose (August 1995 to Present)
Rod, Hanger
Washer, Spacer
Cover, Boom (Located on Bottom of Boom Sections)
(Not Shown) (S/N 34105 to Present)
CHAIN ADJUSTER ASSEMBLIES
Extend Chain
Retract Chain

QTY.

REV.

A/R
1
96 ft./29.3m

1
1
108ft./33m

B
O
O
M

2
1
30 in./76cm

1
A/R
6

Ref.
Ref.
Ref.

Plate

Eyebolt

Bolt 1/2"-13NC x 2 1/4" (Grade 8)


Pin, Cotter 1/8" x 1 1/4"
Nut, Slotted 1/2"-13NC
Pin, Clevis 3/4" x 2"
Pin, Cotter 5/32" x 1 1/4"
Flatwasher 3/4" Narrow

2
2
2
1
1
1

Block, Chain Attach Options:

S
E
C
T
I
O
N

3-7

S
E
C
T
I
O
N

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER
0560644
0560588
0237241

301
302
303

4420018
4420016
4420017

0238692

B
O
O
M

401
402
403
404

4842968
4060568
4060673
4340413
4340636

405

406
407
408

4300036
4300042
4751400
4761400
3311401

0237192
0255748
0251128
501
3530138
3534395
3534395
502
4360057
4360277
4360277
503
Part of #502
4360236
4360236
504
0200048
4360278
4360278
505
Not Required
4920140

3-8

DESCRIPTION

QTY.

REV.

Ref.

Extend Chain
Retract Chain
BOOM TAPE INSTALLATION - STANDARD
Tape - Blue
Tape - Yellow
Tape - Red
BOOM HOSE COVERS INSTALLATION (80HX+6 AND
86HX ONLY)
Tube Weldment
Shield (Without Notches)
Shield (With Notches)
Support, Line Options:
Prior to S/N 34105
S/N 34105 to Present
Stud (Welded on Part - Not Shown) Options:
Prior to S/N 34105
S/N 34105 to Present
Flatwasher 1/4" (Not Shown)
Lockwasher 1/4" (Not Shown)
Nut 1/4"-20NC (Not Shown)
BOOM LIMIT SWITCHES INSTALLATION
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec

194.4 in
33.6 in.
39.6 in.

Ref.

1
2
1
4

8
8
8
Ref.
Ref.
Ref.
Ref.

Plate, Mounting Options:


Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Switch, Limit Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec

Head, Switch Options:


Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Actuator, Switch Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Wire, Safety Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present

G
2
4/D

A/R
0
1

3120800

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER
4920140

506
4460049
4460052
4460052
507
1670367
1670579
1670579
508

509
510
511

4300032
4300031
4300031
4761400
3311401
0721014

512
513

3900168
3900168
1320040
4561061
1060016
1060016

514
Not Required
Not Required
4360277
515
Not Required
Not Required
4360236
516
Not Required
Not Required
4360278
517
Not Required
Not Required
3534316
518
Not Required
4564880
Not Required
519
Not Required
4564999

3120800

DESCRIPTION
Euro Spec
Connector, Strain Relief Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Cover Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Stud (Welded on Part)
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Lockwasher 1/4"
Nut 1/4"-20NC
Bolt Options:
Australian Spec Prior To May 1995 (#10-24NC x
1 3/4")
Australian Spec May 1995 To Present (Special)
Euro Spec (Special)
Clamp, Cable
Component Options:
Tube (Australian Spec Prior To May 1995)
Cable, Electrical (Australian Spec May 1995 To
Present)
Cable, Electrical (Euro Spec)
Switch, Limit Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Head, Switch Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Actuator, Switch Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Cover Options:
Australian Spec Prior To May 1995
Australian Spec May 1995 To Present
Euro Spec
Tube Options:
Australian Spec Prior to S/N 33391
Australian Spec S/N 33391 to Present
Euro Spec
Tube Options:
Australian Spec Prior to S/N 33391
Australian Spec S/N 33391 to Present

QTY.

REV.

1
A/R
1
1
2
1

S
E
C
T
I
O
N
3

B
O
O
M

4
4
2
2
2
4
A/R
A/R
1
50 ft./15.3m
100 ft./3m

A/R
0
0
1
A/R
0
0
1
A/R
0
0
1
A/R
0
0
1
A/R
0
1
0
A/R
0
1

3-9

S
E
C
T
I
O
N

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER
Not Required

0253417

601
602
603
604
605

3
B
O
O
M

1320182
0630458
4751400
3311405
4240018
0250855

701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722

3-10

0239607
0961370
3421632
1260260
1360234
4160098
4712000
0361727
3300240
3312002
Not Used
Not Used
Not Used
Not Used
3450203
3421628
4751400
Not Used
Not Used
Not Used
3951606
0100019
2160002

DESCRIPTION
Euro Spec
POWER TRACK CLAMPS INSTALLATION (MAY 1992
TO PRESENT)
Bar, Clamp
U-Bolt
Flatwasher 1/4"
Locknut 1/4"-20NC
Tie-Strap (Not Shown)
SAFETY CHAIN INSTALLATION - EURO SPEC

QTY.
0

Ref.

2
2
4
4
34
Ref.

Sheave Assembly
Bushing, Bronze
Pin
Chain
Clevis
Washer, Belleville
Flatwasher 5/8" Narrow
Bar
Locknut, Nylon 5/8"-11NC Grade 8
Nut, Jam 5/8"-11NC

1
2
1
1
1
75
1
1
1
1

Pin, Cotter 1/16" x 3/4"


Pin
Flatwasher 1/4" Regular

2
2
2

Setscrew 3/8"-16NC x 3/4"


Loctite #271 (Not Shown)
Fitting, Grease

REV.

1
A/R
1

3120800

SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
3
B
O
O
M

3120800

3-11

S
E
C
T
I
O
N

SECTION 3 BOOM
FIGURE 3-2. BOOM WIPERS INSTALLATION

3
B
O
O
M

3-12

3120800

SECTION 3 BOOM
FIGURE 3-2. BOOM WIPERS INSTALLATION
FIG & ITEM #

PART NUMBER
0253208

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

3120800

2660047
3960357
4280255
0540065
2660048
2660049
4280256
0540066
2660050
4280197
0540047
2660054
3960356
4280258
0540068
2660052
2660051
4280257
0540067
2660083
4280281
0540087
4300034
4751600
3311601
0641408
4761400
3311401
4300031
4761600
4300032
2660084

DESCRIPTION
BOOM WIPERS INSTALLATION
Holder (Base Bottom)
Seal (Base Bottom)
Retainer (Base Bottom)
Wiper (Base Bottom)
Holder (Base Right Side)
Holder (Base Left Side)
Retainer (Base Side)
Wiper (Base Side)
Holder (Base Top)
Retainer (Base Top)
Wiper (Base Top)
Holder (Mid Bottom)
Seal (Mid Bottom)
Retainer (Mid Bottom)
Wiper (Mid Bottom)
Holder (Mid Right Side)
Holder (Mid Left Side)
Retainer (Mid Side)
Wiper (Mid Side)
Holder (Mid Left Top)
Retainer (Mid Top)
Wiper (Mid Top)
Stud (Welded on Part) (Not Shown)
Flatwasher 3/8"
Nut 3/8"-16NC
Bolt 1/4"-20NC x 1"
Lockwasher 1/4"
Nut 1/4"-20NC
Stud (Welded on Part)
Lockwasher 3/8"
Stud (Welded on Part)
Holder (Mid Right Top)

QTY.

REV.

Ref.

1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
2
1
2
2
8
8
8
39
68
68
22
8
7
1

S
E
C
T
I
O
N
3
B
O
O
M

3-13

S
E
C
T
I
O
N

SECTION 3 BOOM
FIGURE 3-3. EXTEND-A-REACH INSTALLATIONS

3
B
O
O
M

3-14

3120800

SECTION 3 BOOM
FIGURE 3-3. EXTEND-A-REACH INSTALLATIONS
FIG & ITEM #

PART NUMBER
0251632
0258949

4842579
0961528
4845930
0961654
1681730

7
8
9
10
11
12
13
14
15
16
17
18
19

20
21
22
23
24 to 27
28
29
30
31 to 35
36
37

3120800

1682459
1683494
4842601
0961185
0961098
4842606
0961200
0961201
4842605
0961200
0961201
0641622
3311605
0100011
4740332
3760233
3421823
3421511
0641606
4751600
4761600
4740333
3760237
3421513
3422768
2160002
Not Used
3421950
3421376
Not Used
1320145
0361524
3311605
Not Used
4300076
3311602

DESCRIPTION
EXTEND-A-REACH INSTALLATION
Prior to S/N 40677
S/N 40677 to Present
Snoot Weldment (Prior to S/N 40677)
Bushing, Bronze
Snoot Weldment (S/N 40677 to Present)
Bushing, Bronze
Extend-A-Reach Lift Cylinder Assembly (See Section
5 for Breakdown)
Extend-A-Reach Slave Level Cylinder Assembly
Options (See Section 5 for Breakdown)
Prior to S/N 29914
S/N 29914 to Present
Link Weldment
Bushing, Bronze (Boom Attach End)
Bushing, Bronze (Pivot Plate Attach End)
Plate, Pivot (Right Side)
Bushing, Bronze (Front Center)
Bushing, Bronze (Top)
Plate, Pivot (Left Side)
Bushing, Bronze (Front Center)
Bushing, Bronze (Top)
Bolt 3/8"-16NC x 2 3/4"
Locknut 3/8"-16NC
Loctite #242 (Not Shown)
Washer, Special
Ring, Retaining
Pin
Pin
Bolt 3/8"-16NC x 3/4"
Flatwasher 3/8"
Lockwasher 3/8"
Washer, Special
Ring, Retainer
Pin Options:
Standard (Prior to S/N 40677)
Standard (S/N 40677 to Present)
Fitting, Grease

QTY.

REV.

Ref.
Ref.

3
1

1
2
1
2

S
E
C
T
I
O
N
3

B
O
O
M

1
2
2
1
1
1
1
1
1
1
1
A/R
4
4
1
1
2
6
2
4
4
1

Pin
Pin

1
1

Clamp
Bar
Locknut 3/8"-16NC

2
2
4

Stud 3/8"-16NC x 3 (Welded on Parts) (Not Shown)


Nut, Jam 3/8"-16NC

4
4

3-15

S
E
C
T
I
O
N

SECTION 3 BOOM
FIGURE 3-3. EXTEND-A-REACH INSTALLATIONS (CONTINUED)
FIG & ITEM #

PART NUMBER

38
39 to 40
41
42

1670456
Not Used
4740390
0741606

DESCRIPTION

QTY.

Cover, Hose

Washer
Screw, Countersunk 3/8"-16NC x 3/4"

1
1

REV.

3
B
O
O
M

3-16

3120800

SECTION 4 PLATFORMS
TABLE OF CONTENTS
FIGURE

4-1
4-2
4-3
4-4
4-5
4-6

DESCRIPTION

STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .


LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .
ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONSOLE BOX ASSEMBLIES (Prior to September 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONSOLE BOX ASSEMBLIES (September 1991 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . .

PAGE

4-2
4-8
4-12
4-14
4-18
4-24

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

3120800

4-1

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWTICH INSTALLATION

4
P
L
A
T
F
O
R
M
S

4-2

3120800

SECTION 4 PLATFORMS

S
E
C
T
I
O
N

FIGURE 4-1. STANDARD PLATFORM AND FOOTSWTICH INSTALLATION


FIG & ITEM #

PART NUMBER
0236830
0238154

1
4842403
4842817
0961024
0961185
2
3421176
3421426
3421825
3422019
3
0641608
Not Required
0641405
4
5
6
7
8
9

2160002
0681610
4751600
3311605
4761600
3311601
Not Required

10
Part of #2
Not Required
4740385
0362079
3900159
3760237

0236831
0237672
0256112
101 to 102
103
104
105

3120800

Not Used
1120299
4842046
0235238

DESCRIPTION

QTY.

REV.

FIXED SUPPORT INSTALLATION


80HX
80HX+6 & 86HX

Ref.
Ref.
Ref.

A
B

Support Weldment Options:


80HX
80HX+6 & 86HX (Not Shown)
Bushing Options:
80HX
80HX+6 & 86HX
Pin Options:
80HX &
80HX+6 & 86HX (Prior to January 1991)
80HX+6 & 86HX (January 1991 to November
1991)
80HX+6 & 86HX (November 1991 to Present)
Bolt Options:
80HX (Bolt 3/8"-16NC x 1")
80HX+6 & 86HX Prior to November 1991
80HX+6 & 86HX November 1991 to Present
(Bolt 1/4"-20NC x 5/8")
Fitting, Grease
Bolt 3/8"-16NC x 1 1/4"
Flatwasher 3/8"
Locknut 3/8"-16NC
Lockwasher 3/8"
Nut 3/8"-16NC Options:
80HX
80HX+6 & 86HX
Retainer Options:
80HX
80HX+6 & 86HX Prior to January 1991
80HX+6 & 86HX January 1991 to November 1991
(Washer)
80HX+6 & 86HX November 1991 to Present (Bar)
80HX+6 & 86HX Used After January 1991 (Screw,
Countersunk 1/2"-13NC x 3/4" - Not Shown)
80HX+6 & 86HX Used Prior to January 1991
(Ring, Retaining - Not Shown)
ROTATOR AND SUPPORT INSTALLATION
80HX
80HX+6/86HX Except French Spec
80HX+6/86HX French Spec

Cap
Rotator Shaft
Rotator Assembly (See Items 201-226 for
Breakdown)

P
L
A
T
F
O
R
M
S

A/R
1
0
1
A/R
10
A/R
10
1
A/R
1
0
A/R
1
0
2
1
1
1

Ref.
Ref.
Ref.
Ref.

F
5
1

1
1
1

4-3

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

SECTION 4 PLATFORMS
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWTICH INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130 to 132
133
134 to 150
151

Not Used
3340454
4160026
2880404
0652014
4752000
0681610
4751600
3300143
0641836
3311601
2160002
Not Used
4740158
0641404
4761400
4751400
0641408
4562083
0641811
1380137
4751800
Not Used
3311805
Not Used
4761800
Not Used
0236261
4842609
4845257
0960564

152
0236741
0251512
0961024
0961185
153
Not Required
3421825
3422019
154
3200194
0901411
Not Required
155
3421176
Not Required

4-4

DESCRIPTION

QTY.

Pad, Brake
Washer, Belleville
Key
Bolt 5/8"-18NF x 1 3/4"
Flatwasher 5/8"
Bolt 3/8"-16NC x 1 1/4" (Grade 8)
Flatwasher 3/8"
Locknut 3/8"-16NC
Bolt 1/2"-13NC x 4 1/2"
Nut 3/8"-16NC
Fitting, Grease

2
8
1
1
1
10
21
10
1
1
4

Washer, Thrust
Bolt 1/4"-20NC x 1/2"
Lockwasher 1/4"
Flatwasher 1/4"
Bolt 1/4"-20NC x 1"
Spacer
Bolt 1/2"-13NC x 1 3/8"
Clip, Retainer
Flatwasher 1/2"

1
1
A/R
A/R
1
1
2
2
1

Locknut 1/2"-13NC

Lockwasher 1/2"

Support Weldment Options:


80HX
80HX+6 & 86HX Standard
80HX+6 & 86HX French Spec Only
Bushing, Bronze
Pivot Weldment Options:
80HX
80HX+6 & 86HX
Bushing, Bronze Options:
80HX
80HX+6 & 86HX
Pin Options:
80HX
80HX+6 & 86HX Prior to November 1991
80HX+6 & 86HX November 1991 to Present
Mount Options:
80HX
80HX+6 & 86HX Prior to S/N 36975 (Not Shown)
80HX+6 & 86HX S/N 36975 to Present
Pin Options:
80HX
80HX+6 & 86HX

REV.

1
2
1

A/R
0
1
1
A/R
1
1
0
A/R
1
0

3120800

SECTION 4 PLATFORMS
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWTICH INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

156
1670322
1670421
157

158
159

0641612
0641405
0100011
4761600
4920986
4920385

160
Not Required
4740385
0362079
161

162
163

164

Not Required
3900159
Not Required
Not Required
1670422
0641406
0235238

201

3160083

202
203
204
205
206
207
208
209
210
211
212
213

0080099
2760064
0440134
4740199
0440120
2440043
3440816
0080098
2440044
4740256
0440135
1760068

214
215
216
217
218
219
220
221
222

Not Used
3931010
3441228
3931620
4761600
3931612
4070585
4070586
4070587

3120800

DESCRIPTION
Cover, Rotator Options:
80HX
80HX+6 & 86HX
Bolt Options:
80HX (Bolt 3/8"-16NC x 1 1/2")
80HX+6 & 86HX (Bolt 1/4"-20NC x 5/8")
Loctite #242
Lockwasher 3/8"
Wire, Mechanics Options:
80HX & 80H
80HX+6 & 86HX
Retainer Options:
80HX
80HX+6 & 86HX Prior to November 1991 (Washer)
80HX+6 & 86HX November 1991 to Present (Bar)
Screw, Countersunk 1/2"-13NC x 3/4" Options:
80HX
80HX+6 & 86HX
Ring, Retaining
Cover, Motor Options:
80HX
80HX+6 & 86HX
Bolt 1/4"-20NC x 3/4"
ROTATOR ASSEMBLY
Rotator Motor Assembly (See Figure 4-3 for
Breakdown)
Adapter, Motor
Housing, Gear
Bearing, Sleeve
Washer, Thrust
Bearing, Thrust
Gear, Worm
Rollpin 1/4" x 1"
Adapter, Motor to Worm Gear
Gear, Worm
Washer, Thrust
Bearing, Sleeve
Disc, Brake (Note: Bolt Holes Not Drilled In
Replacement Disc)
Bolt, Socket Head #10-24NC x 5/8"
Rollpin 3/8" x 1 3/4"
Bolt, Socket Head 3/8"-16NC x 1 1/4"
Lockwasher 3/8"
Bolt, Socket Head 3/8"-16NC x 3/4"
Shim .010
Shim.005
Shim.002

QTY.

REV.

1
1
1
A/R
A/R
A/R

4
P
L
A
T
F
O
R
M
S

A/R
0
2
1
A/R
0
1
0
A/R
0
1
A/R
Ref.

S
E
C
T
I
O
N

1
1
1
2
4
2
1
4
1
1
2
1
1

5
2
2
6
4
A/R
A/R
A/R

4-5

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWTICH INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

223
224
225
226

0100019
0100021
2160001
3020025

301
3510296
3510299

P
L
A
T
F
O
R
M
S

3510297
3510300
3510298
302
303
304
305
306
307

2600095
3311805
2160006
1780253
2940006
2560010
0237963

401

4-6

0641408
3311405
4740362
4360031
7000625
4460071

DESCRIPTION

QTY.

Loctite #271 (Not Shown)


Primer (Not Shown)
Fitting, Grease - 90
Grease (Not Shown)

A/R
A/R
1
A/R

PLATFORM WELDMENTS

Ref.

Standard Platform Options:


3 x 5 (91.5cm x 152.5cm):
80HX:
80HX+6/86HX:
3 x 6 (91.5cm x 183cm):
80HX:
80HX+6/86HX:
3 x 8 (91.5cm x 244cm):
80HX:
Standard Platform Components:
Pin, Hinge
Locknut 1/2"-13NC
Fitting, Grease
Door
Latch, Door
Handle
FOOTSWITCH INSTALLATION
Bolt 1/4"-20NC x 1"
Locknut 1/4"-20NC
Washer, Fender
Footswitch
Block, Contact
Connector, Strain Relief

REV.

A/R
2
2
2
1
1
1
Ref.

3
3
3
1
2
1

3120800

SECTION 4 PLATFORMS
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWTICH INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

3120800

4-7

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION

4
P
L
A
T
F
O
R
M
S

4-8

3120800

SECTION 4 PLATFORMS
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION
FIG & ITEM #

PART NUMBER
0250248

1
2
3
4

3322601
0641609
4761600
3421176

0239341
0239342
5
6
7

1120299
4842046
0235238

8
9
10
11
12
13
14
15
16 to 18
19
20 to 21
23
24
25
26
27
28 to 29
30
31
32
33
34 to 50
51

3340454
2880404
4160026
4752000
0652014
0641836
4751800
3311805
Not Used
2160002
Not Used
0641404
4761400
4751400
0641408
4562083
Not Used
0641811
1380137
Not Used
4920986
Not Used
0236741
0961024
0237975
0251512
0961185

52
0901721
0902414
0901524

3120800

DESCRIPTION

QTY.

REV.

FIXED SUPPORT INSTALLATION

Ref.

Nut 3/8"-16NC
Bolt 3/8"-16NC x 1 1/8"
Lockwasher 3/8"
Pin Weldment
ROTATOR AND SUPPORT INSTALLATIONS
80HX
80HX+6 & 86HX
Cap
Shaft
Rotator Assembly (See Items 101-126 for
Breakdown)
Pad, Brake
Key
Washer, Belleville
Flatwasher 5/8"
Bolt 5/8"-18NF x 1 3/4"
Bolt 1/2"-13NC x 4 1/2"
Flatwasher1/2"
Locknut 1/2"-13NC
Fitting, Grease

1
1
1
1
Ref.
Ref.
Ref.

A/R

Bolt 1/2"-13NC x 1 3/8"


Clip, Retainer

2
2

Pivot Weldment Options:


80HX
Bushing, Bronze
80HX+6 & 86HX Prior to March 1991(Not Shown)
80HX+6 & 86HX March 1991 to Present (Not
Shown)
Bushing, Bronze
Mount Options:
80HX
80HX & 80H S/N 34229 to Present
80HX+6 & 86HX

P
L
A
T
F
O
R
M
S

2
1
8
1
1
1
1
1

1
2
2
1
1

Wire, Mechanics

4
8
G

1
1
1

Bolt 1/4"-20NC x 1/2"


Lockwasher 1/4"
Flatwasher 1/4"
Bolt 1/4"-20NC x 1"
Spacer, Tube

S
E
C
T
I
O
N

A/R
1
2

2
1

4-9

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

53
3311601
Not Required
54
0641608
Not Required
55

4761600
Not Required
56

P
L
A
T
F
O
R
M
S

Not Required
3421426
3421825
3422019
57
3421176
Not Required
58
Not Required
Not Required
4740385
0362079
59
Not Required
3900159
0100011
60
Not Required
0641405
61
Not Required
3760237
Not Required
62
1670519
1670630
1670421
1670630
0235238

4-10

101

3160083

102
103
104
105
106
107
108

0080099
2760064
0440134
4740199
0440120
2440043
3440816

DESCRIPTION
Nut 3/8"-16NC Options:
80HX
80HX+6 & 86HX
Bolt 3/8"-16NC x 1" Options:
80HX
80HX+6 & 86HX
Lockwasher 3/8" Options:
80HX
80HX+6 & 86HX
Pin Options:
80HX
80HX+6 & 86HX Prior to March 1991
80HX+6 & 86HX March 1991 to November 1991
80HX+6 & 86HX November 1991 to Present
Pin Options:
80HX
80HX+6 & 86HX
Retainer Options:
80HX
80HX+6 & 86HX Prior to March 1991
80HX+6 & 86HX March 1991 to November 1991
80HX+6 & 86HX November 1991 to Present
Screw, Countersunk 1/2-13NC x 3/4 Options:
80HX & 80H
80HX+6 & 86HX Used March 1991 to Present
Loctite #242
Bolt 1/4-20NC x 5/8 Options:
80HX
80HX+6 & 86HX
Ring, Retainer Options:
80HX
80HX+6 & 86HX Used Prior to March 1991
80HX+6 & 86HX Used March 1991 to Present
Cover Options:
80HX Prior to April 1992
80HX April 1992 to Present
80HX+6 & 86HX Prior to November 1992
80HX+6 & 86HX November 1992 to Present
ROTATOR ASSEMBLY
Rotator Motor Assembly (See Figure 4-3 for
Breakdown)
Adapter, Motor
Housing, Gear
Bearing, Sleeve
Washer, Thrust
Bearing, Thrust
Gear, Worm
Rollpin 1/4" x 1"

QTY.

REV.

A/R
1
0
A/R
1
0
A/R
1
0
A/R
0
1
1
1
A/R
1
0
A/R
0
0
1
1
A/R
0
1
A/R
A/R
0
1
A/R
0
1
0
1

Ref.

1
1
1
2
4
2
1
4

3120800

SECTION 4 PLATFORMS
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

109
110
111
112

0080098
2440044
4740256
0440135

113

1760068

114
115
116
117
118
119
120
121
122
123
124
125
126

Not Used
3931010
3441228
3931620
4761600
3931612
4070585
4070586
4070587
0100019
0100021
2160001
3020025

3120800

Bolt, Socket Head #10-24NC x 5/8"


Rollpin 3/8" x 1 3/4"
Bolt, Socket Head 3/8"-16NC x 1 1/4"
Lockwasher 3/8"
Bolt, Socket Head 3/8"-16NC x 3/4"
Shim .010
Shim .005
Shim .002
Loctite #271
Primer
Fitting, Grease - 90
Grease

0237963

FOOTSWITCH INSTALLATION

Ref.

Bolt 1/4"-20NC x 1"


Locknut 1/4"-20NC
Washer, Fender
Footswitch
Block, Contact
Connector, Strain Relief

5
2
2
6
4
A/R
A/R
A/R
A/R
A/R
1
A/R

2600143
3311805
2160006
1780253
2940006
2560010
0960564

0641408
3311405
4740362
4360031
7000625
4460071

REV.

1
1
2
1

Ref.
1

3510304
3510305
3510306

301

Adapter, Motor to Worm Gear


Gear, Worm
Washer, Thrust
Bearing, Sleeve
Disc, Brake (Note: Bolt Holes Not Drilled In
Replacement Disc)

QTY.

PLATFORM WELDMENTS
Low Mount Platform Options:
3 x 5 (91.5cm x 152.5cm)
3 x 6 (91.5cm x 183cm)
3 x 8 (91.5cm x 244cm)
Standard Platform Components
Pin, Hinge
Locknut 1/2"-13NC
Fitting, Grease
Door Weldment
Latch, Door
Handle
Bushing, Bronze

201

202
203
204
205
206
207
208

DESCRIPTION

S
E
C
T
I
O
N

P
L
A
T
F
O
R
M
S

A/R
2
2
2
1
1
1
2
F

3
3
3
1
2
1

4-11

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-3. ROTATOR MOTOR ASSEMBLY.

4
P
L
A
T
F
O
R
M
S

4-12

3120800

SECTION 4 PLATFORMS
FIGURE 4-3. ROTATOR MOTOR ASSEMBLY.
FIG & ITEM #

PART NUMBER
3160083

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

7002105
7002123
Kit
7002104
7002111
7002117
Kit
Kit
7002116
7002103
Kit
Kit
7002115
7002112
7002107
7002100
7000166
7002125
7002110

2900455
2900733

DESCRIPTION
ROTATOR MOTOR ASSEMBLY
Flange, Mounting
Screw, Cap
Seal, Dust
Key, Woodruff
Bearing, Thrust Needle
Thrust, Bearing Race
Seal, O-Ring
Seal, Pressure
Shaft, Output
Housing
Seal
Plug, Housing
Seal, O-Ring
Drive
Cap, End
Screw, Cap
Lockwasher
Gerotor Sub-Assembly
Plate, Spacer
Seal Kit (Includes Items 3,7,8,11 and 12) (P/N 1011009-007)
Seal Kit (Includes Items 3,7,8,11 and 12) (P/Ns 1011009-008 and 101-1009-009)
Note: Identify by P/N stamped on nameplate
located on Item 10.

3120800

QTY.

REV.

Ref.

1
4
1
1
1
1
1
1
1
1
1
1
3
1
1
7
7
1
1

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

1
1

Ref.

4-13

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-4. CONSOLE BOX ASSEMBLIES (PRIOR TO SEPTEMBER 1991)

4
P
L
A
T
F
O
R
M
S

4-14

3120800

SECTION 4 PLATFORMS
FIGURE 4-4. CONSOLE BOX ASSEMBLIES (PRIOR TO SEPTEMBER 1991)
FIG & ITEM #

PART NUMBER
0860681
0860685

1
2
3
4
5
6
7
8
9

10
11
12
13

14
15

16
17

18

19

20

21
22
23

3120800

DESCRIPTION
CONSOLE BOX ASSEMBLY (80HX)
CONSOLE BOX ASSEMBLY (80HX+6/86HX)

0860472
4420038
3251741
0751006
3300177
3960250
0100001
3509858
0751006
3300177
1600094
7003737
7003751
0720803
4760800
2560040
2560038
2560041
4360202

Box, Console
Tape, Insulation
Decal, Console
Screw, Pan Head #10 x 3/4"
Nut, Tinnerman
Weatherstrip
Adhesive
Plate
Screw, Pan Head #10 x 3/4"
Nut, Tinnerman
Controller, PQ (Swing, Drive and Lift)
Electrical Assembly (1 Per Controller)
Potentiometer (1 Per Controller)
Bolt #8-32NC x 3/8"
Lockwasher #8
Knob, Swing
Knob, Lift
Knob, Drive

3790012
4060087
2920024
4360132
4360108
4360131
4060087
4360274
4360200
3790012
4060087
4360199
3790012
4060087
4360199
3790012
4060087
4360199
3790012
4060087
4360274
2920015
4360202
3790012
4060087

O-Ring
Shield
Lights, Panel (Optional)
Switch, Push/Pull (Emergency Stop)
Block, Contact
Lens, Red
Shield, Toggle Switch
Switch, Push Button (Horn)
Switch, Toggle (Auxiliary Power)
O-Ring
Guard, Toggle Switch
Switch, Toggle (Engine Speed)
O-Ring
Guard, Toggle Switch
Switch, Toggle (Drive Speed)
O-Ring
Guard, Toggle Switch
Switch, Toggle (Wheel Motor Speed)
O-Ring
Guard, Toggle Switch
Switch, Push button (Start)
Lamp (Chassis Out of Level)
Switch, Toggle (Rotate)
O-Ring
Guard, Toggle Switch

Switch, Toggle (Extend-A-Reach) (80HX+6/86HX Only)

QTY.

REV.

Ref.
Ref.

A
A

1
A/R
1
13
13
1
A/R
1
5
5
3
3
3
8
8
1
1
1
1

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

4-15

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-4. CONSOLE BOX ASSEMBLIES (PRIOR TO SEPTEMBER 1991) (CONTINUED)
FIG & ITEM #

PART NUMBER

24

4360202
3790012
4060087
4360202
3790012
4060087
4360202
3790012
4060087
3251551
3960251
3911014
4771000
3311001
3251607
3251548
3251780
3251549
4761400
3311401
0641407
4751400
3311405
4460071
3300048
4460051
3300048
4460052
3300047
4460263
4360209
2921016
4761000
3311001
3740049
3311001
4761000
4300082
0140019
3252058
2920026
2920029
3252025
4360199
3790012
4060087
4360071
3790012
4060087

25

26

4
27

P
L
A
T
F
O
R
M
S

28
29
30
31
32

33
34
35
36
37
38
39
40
41
42
43
44
45
46

47

48

4-16

DESCRIPTION
Switch, Toggle (Steer and Axle)
O-Ring
Guard, Toggle Switch
Switch, Toggle (Telescope)
O-Ring
Guard, Toggle Switch
Switch, Toggle (Platform Level)
O-Ring
Guard, Toggle Switch
Decal - 500 Lbs.
Gasket
Screw, Round Head #10-24NC
Lockwasher #10
Nut #10-24NC
Decal, Caution (80HX)
Decal, Caution (80HX+6)
Decal, Danger (80HX)
Decal, Danger (86HX and 80HX+6)
Lockwasher 1/4"
Nut 1/4"-20NC
Bolt 1/4"-20NC x 7/8"
Flatwasher 1/4"
Nut, Lock 1/4"-20NC
Connector
Nut
Connector
Nut
Connector
Nut
Terminal Strip
Circuit Breaker
Screw #10-24NC x 1"
Lockwasher #10
Nut #10-24
Relay, Bosch - SPDT
Nut #10-24NC
Lockwasher #10
Stud (Welded on Part)
Alarm
Nameplate - Axle Set
Light - Red
Bulb
Nameplate - Broke Chain
Switch, Toggle (2WD/4WD)
O-Ring
Shield
Switch, Toggle (Beacon Light)
O-Ring
Shield

QTY.

REV.

1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
1
1
4
4
4
8
4
1
1
1
1
1
1
1
1
2
2
2
6
3
3
3
1
1
1
1
1
1
1
1
1
1
1

3120800

SECTION 4 PLATFORMS
FIGURE 4-4. CONSOLE BOX ASSEMBLIES (PRIOR TO SEPTEMBER 1991) (CONTINUED)
FIG & ITEM #

PART NUMBER

49

4360199
3790012
4060087
0251948

50

2920027
2920029

DESCRIPTION
Switch, Toggle (Lights)
O-Ring
Shield
AXLE SET LIGHT INSTALLATION
Light, Red (Axle Set)
Bulb

QTY.

REV.

1
1
1
Ref.

1
1

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

3120800

4-17

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-5. CONSOLE BOX ASSEMBLIES (SEPTEMBER 1991 TO PRESENT)

4
P
L
A
T
F
O
R
M
S

4-18

3120800

SECTION 4 PLATFORMS
FIGURE 4-5. CONSOLE BOX ASSEMBLIES (SEPTEMBER 1991 TO PRESENT)
FIG & ITEM #

PART NUMBER

DESCRIPTION
CONSOLE BOX ASSEMBLY (STANDARD PARTS)

2
3
4
5

6
7
8
9
10
11
12
13
14

0860739
2940052
2600105
2600132
3531023
Not Used
4420008
0100001
1600141
7011907
7003751
2560112
4360199
4360202
4360200
3790012
4060229
2920015
4360274
4360289
4360475

7012611
7012612
7020175
7020176
15

16
17
18
19
20
21
22
23
24
25 to 27
28
29
30
31
32
33

3120800

4360282
4360476
0751006
4740120
3300177
4460386
3300147
0960905
4460052
3300047
0960239
Not Used
0901796
4751000
4761000
3311001
3740085
3740086

Box Weldment
Latch
Hinge (Top)
Hinge (Bottom)
Rear Access Door
Tape, Insulation
Adhesive
Controller, PQ
Electrical Assembly
Potentiometer
Knob
Switch, Toggle
Switch, Toggle
Switch, Toggle
O-Ring
Shield
Lamp
Switch, Push Button
Switch, Emergency Stop Options:
Prior to S/N 44643
S/N 44643 to Present
Cap Options:
Cap, Mushroom Head (Used on Switch p/n
4360289)
Boot (Used on Switch p/n 4360289)
Cap, Red (Used on Switch p/n 4360475)
Contact Block (Used on Switch p/n 4360475)
Block, Contact Options:
Prior to S/N 44643
S/N 44643 to Present
Screw #10-24NC x 3/4"
Washer, Nylon
Nut, Tinnerman
Connector, Strain Relief
Nut, Conduit
Bushing
Connector, Strain Relief
Nut, Conduit
Bushing
Bracket, Relay
Flatwasher #10
Lockwasher #10
Nut #10-24NC
Socket, Micro - Bosch
Relay, Micro - Bosch

QTY.

REV.

Ref.
1
2
1
1
1

S
E
C
T
I
O
N
4

69 ft./1.75cm

A/R
2
2
2
2
4
3
1
A/R
5
1
2
1

P
L
A
T
F
O
R
M
S

21
21
21
1
1
1
2
2
2
1
8
12
8
A/R
A/R

4-19

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

SECTION 4 PLATFORMS
FIGURE 4-5. CONSOLE BOX ASSEMBLIES (SEPTEMBER 1991 TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

34
35
36
37
38
39
40
41
42
43
44
45
46
47
48 to 50
51
52
53
54
55 to 64
65
66
67
68
69
70
71 to 73
74
75
76

3911012
3640752
3910608
4750600
4760600
3310601
4460299
4460298
4460301
4460311
4460305
4460306
4460307
4460300
Not Used
0140019
0641508
4751500
3311505
Not Used
4460404
4460405
4460423
0720803
4750800
4760800
Not Used
2920015
4420037
3520034

0860763
0861078
0860820
0861079
0860816
0861080
0860821
0861081

101
1600141

4-20

DESCRIPTION
Bolt #10-24NC x 3/4"
Track
Screw #6-32NC x 1/2"
Flatwasher #6
Lockwasher #6
Nut #6-32NC
Stop, Terminal
Block, Terminal
Strip, Marking
Bar, Buss
Screw, Terminal
Washer, Terminal
Sleeve, Terminal
Barrier, Terminal

QTY.
8
1
2
2
2
2
2
54
1
A/R
A/R
A/R
A/R
4

Alarm
Bolt 5/16"-18NC x 1"
Flatwasher 5/16"
Locknut 5/16"-18NC

1
4
8
4

Strip, Marking #8
Strip, Marking #9
Strip, Marking #7
Screw, Machine #8-32NC x 3/8"
Flatwasher #8
Lockwasher #8

10
32
2
12
12
12

Lamp
Tape
Plug (Not Shown)
CONSOLE BOX ASSEMBLY (VARIABLE PARTS)
2WS Machines Without Prop Tele Built September
1991 To S/N 25609
2WS Machines Without Prop Tele Built S/N 25609 To
Present
2WS Machines With Prop Tele Built September 1991
To S/N 25609
2WS Machines With Prop Tele Built S/N 25609 To
Present
4WS Machines Without Prop Tele Built September
1991 To S/N 25609
4WS Machines Without Prop Tele Built S/N 25609 To
Present
4WS Machines With Prop Tele Built September 1991
To S/N 25609
4WS Machines With Prop Tele Built S/N 25609 To
Present
Controller, PQ Options:
2WS

REV.

1
13 in./32cm

8
Ref.
Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

Ref.

3120800

SECTION 4 PLATFORMS
FIGURE 4-5. CONSOLE BOX ASSEMBLIES (SEPTEMBER 1991 TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER
1600140

7011903
7011907
7003751
7003789
Not Required
102
2560112
Not Required
103
3252099
3252362
3252199
3252363
104
4360202
Not Required
105
Not Required
1600141

7011907
7003751
106
Not Required
2560112
107
Not Required
3740049
108
4120013
3740058
3740063
4120037
3740123
3740124

3120800

DESCRIPTION
4WS
Controller Replacement Parts (Also Refer top/n
3120351 PQ Controller Supplement):
Electrical Assembly Options:
1600140 Controller
1600141 Controller
Potentiometer
Switch, Rocker Options:
1600140 Controller
1600141 Controller
Knob Options:
2WS
4WS
Lid Options:
Machines Without Prop Tele Built September 1991
to May 1994
Machines Without Prop Tele Built May 1994 to
Present
Machines With Prop Tele Built September 1991 to
May 1994
Machines With Prop Tele Built May 1994 to
Present
Switch, Toggle Options:
Without Prop Tele
With Prop Tele
Controller, PQ Options:
Without Prop Tele
With Prop Tele
Controller Replacement Parts (Also Refer top/n
3120351 PQ Controller Supplement):
Electrical Assembly
Potentiometer
Knob Options:
Without Prop Tele
With Prop Tele
Relay Options:
2WS
4WS
4PDT Relay Components Options:
Prior to S/N 25609:
Socket, Relay - 4PDT
Relay - 4PDT
Spring, Relay
S/N 25609 to Present:
Socket, Relay - 4PDT
Relay - 4PDT
Spring, Relay

QTY.

REV.

1
1

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

A/R
1
0
A/R

A/R
1
0
A/R
0
1

1
1
A/R
0
1
A/R
0
1
A/R
1
1
1
1
1
1

4-21

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-5. CONSOLE BOX ASSEMBLIES (SEPTEMBER 1991 TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

109
4120012
3740057
3740066

111
112
113

4120036
3740122
3740124
4360232
4761000
3311001
4460308
4360112
4360069

114

4360161

115

3300396

4
110

P
L
A
T
F
O
R
M
S

DESCRIPTION
2PDT Relay Components Options:
Prior to S/N 25609:
Socket, Relay - 2PDT
Relay - 2PDT
Spring, Relay
S/N 25609 to Present:
Socket, Relay - 2PDT
Relay - 2PDT
Spring, Relay
Breaker, Circuit - 15 Amp (Prior to S/N 25609 Only)
Lockwasher #10 (Prior to S/N 25609 Only)
Nut #10-24NC (Prior to S/N 25609 Only)
Bar, Buss - 2 Position (S/N 25609 to Present Only)
Breaker, Circuit - 5 Amp (S/N 25609 to Present Only)
Breaker, Circuit - 10 Amp (S/N 25609 to Present
Only)
Breaker, Circuit - 20 Amp (S/N 25609 to Present
Only)
Cap, Seal (S/N 25609 to Present Only)
OPTIONAL INSTALLATIONS

201
4360200
3790012
4060229
202
4360199
3790012
4060229
203

204

4-22

4360202
3790012
4060229
0251948
2920027
2920029

Choke/Glow Plug Components


Switch, Toggle
O-Ring
Shield
Lights Components
Switch, Toggle
O-Ring
Shield
Extend-A-Reach Components
Switch, Toggle
O-Ring
Shield
Axle Set Light Components
Lamp, Indicator
Bulb, Light

QTY.

REV.

1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
Ref.

1
1
1
1
1
1
1
1
1

1
1

3120800

SECTION 4 PLATFORMS
FIGURE 4-5. CONSOLE BOX ASSEMBLIES (SEPTEMBER 1991 TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

3120800

4-23

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-6. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

4
P
L
A
T
F
O
R
M
S

4-24

3120800

SECTION 4 PLATFORMS
FIGURE 4-6. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
FIG & ITEM #

PART NUMBER
0252054
0251203
0252848

1670607
1670526
3941406
4751400
Not Used

0253558
0254793

3536566
3538039
0641406
4751400
3311405
3251242

Plate, Mounting Options:


Prior to January 1994
January 1994 to Present
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Locknut 1/4"-20NC
Nameplate (Not Shown) (January 1994 to Present)

0252210/
0252211

0235980/
0235981

2920009
2920018

7004238
Not Available
0901449

2900068
0253686
0253987
0254748
8
2920013
7004392

3120800

Cover (Black)
Cover (Yellow)
Screw, Self-Tapping
Flatwasher 1/4"

RECEPTACLE PLATE INSTALLATION (AUSTRALIAN


SPEC)
Prior to January 1994
January 1994 to Present

DESCRIPTION
CONSOLE BOX COVER INSTALLATION
BLACK
YELLOW
CLEAR PLEXI-GLASS
Note: See Section 10 for Metal Console Covers.

BEACON LIGHT OPTIONS:


Mounted Under Console (September 1991 to
Present)
Mounted in Front of Console (Prior to September
1991)

Beacon Options:
Red Beacon
Amber Beacon
Len, Replacement Options:
2920018 Light
2920009 Light
Bracket, Mounting (Prior to September 1991)
WORKLIGHT OPTIONS
Prior To November 1992
November 1992 To May 1995
May 1995 To Present
With Padded Platform
Light Options:
Floodlight (Prior to November 1992)
Bulb, Replacement for p/n 2920013 Light

QTY.

REV.

Ref.
Ref.
Ref.
Ref.
Ref.

2
2

1
1
4
4

Ref.
Ref.
Ref.

2
4
2
1
Ref.
Ref.

3/3

Ref.

A/A

1
Ref.
Ref.
Ref.
Ref.
Ref.
2

S
E
C
T
I
O
N

4
2

4-25

P
L
A
T
F
O
R
M
S

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-6. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
FIG & ITEM #

PART NUMBER
2920111
7006627
0250143

4
P
L
A
T
F
O
R
M
S

10
11

4160028
0900232
0901056
4220007
Not Used
Not Used
0251180

12

4360263
0721016
4751000
4761000
3311001
3534494
1100054

0253747
0258039

1692405
2901557
13
14

15
16
17
18
19
20
21
22
23
24

4-26

1692959
0641818
1692980
4751800
3311805
0641616
4751600
4761600
3300143
4460071

DESCRIPTION

QTY.

REV.

Ref.

Halogen Light (November 1992 to Present) (Uses


P/N 3536089 Mounting Plate)
Bulb, Replacement for p/n 2920111 Light
SELF-CLOSING GATE INSTALLATION
Spring
Bracket (Door Mounted)
Bracket (Platform Mounted)
Stop, Door

PLATFORM INTERLOCK SWITCH INSTALLATION


(FRENCH SPEC)
Switch, Limit
Screw, Machine #10-24NC x 2"
Flatwasher #10
Lockwasher #10
Nut #10-24NC
Plate, Mounting
Cam, Activator
SAFE LOAD INDICATOR SYSTEM INSTALLATION
(FRENCH SPEC)
Prior To S/N 36621
S/N 36621 To Present
Safe Load Indicator System Options:
Prior To S/N 36621
S/N 36621 To Present
Amplifier
Box, Junction Options:
Located Under Console Box Prior to
S/N 24448
Located Inside Console Box S/N 24448 to
S/N 36621
Located Under Platform on Platform Support
S/N 36621 to Present
Cell, Load (Front of Basket)
Spacer (Rear of Basket)
Bolt 1/2"-13NC x 2 1/4"
Spacer
Flatwasher 1/2"
Locknut 1/2"-13NC
Bolt 3/8"-16NC x 2"
Flatwasher 3/8"
Lockwasher 3/8" (Prior To S/N 36621 Only)
Locknut 3/8"-16NC
Connector, Strain Relief (Prior to S/N 24448)

1
1
1
1

Ref.

1
2
2
2
2
1
1
Ref.
Ref.
Ref.

C
3

1
1

2
2
2
2
2
2
A/R
A/R
A/R
A/R
1

3120800

SECTION 4 PLATFORMS
FIGURE 4-6. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
FIG & ITEM #

PART NUMBER
0960238
3300048

27

0860619
3911012
4751000
4761000
3311001
3533904
0750806
4740120
3300177
4420008
1703791

28

1703801

29

3124025

25

26

3120800

DESCRIPTION
Bushing
Nut, Conduit
Box (Prior to S/N 24448 Only)
Screw, Round Head #10-24NC
Flatwasher #10
Lockwasher #10
Nut #10-24NC
Lid (Prior to S/N 24448 Only)
Screw, Self-Tapping, #8 x 3/4"
Washer, Nylon
Nut, Tinnerman
Tape, Insulating (Prior to S/N 36621 Only)
Decal - Instruction Load Sensing System (S/N 36621 to
Present Only)
Decal - Load Sensing Device Light (S/N 36621 to
Present Only)
Manual Supplement (S/N 36621 to Present Only) (Not
Shown)

QTY.

REV.

1
1
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
75.8cm
1

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
S

1
1

4-27

S
E
C
T
I
O
N

SECTION 4 PLATFORMS
FIGURE 4-6. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

4
P
L
A
T
F
O
R
M
S

4-28

3120800

SECTION 5 CYLINDER
TABLE OF CONTENTS
FIGURE

5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16

3120800

DESCRIPTION

AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE . . . . . . . . . . . . . . .


AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE . . . . . . . . .
AXLE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEVEL CYLINDER ASSEMBLIES (Model 80HX Built Prior To April 1992) . . . . . . . . . . . . . . . .
LEVEL CYLINDER ASSEMBLIES (Model 80HX Built April 1992 To Present) . . . . . . . . . . . . . .
LEVEL CYLINDER ASSEMBLIES (Model 80HX+6 Extend-A-Reach
Prior to S/N 29914) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEVEL CYLINDER ASSEMBLIES (Model 80HX+6 Extend-A-Reach
S/N 29914 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIFT CYLINDER ASSEMBLIES - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIFT CYLINDER ASSEMBLIES - EXTEND-A-REACH (80HX+6/86HX ONLY) . . . . . . . . . . . . .
MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEER CYLINDER ASSEMBLIES (With Fixed Axle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEER CYLINDER ASSEMBLIES (With Oscillating Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIE-ROD CYLINDER ASSEMBLY (With Oscillating Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER BELLOWS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

5-2
5-4
5-6
5-8
5-10
5-12

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

5-14
5-16
5-18
5-22
5-24
5-26
5-30
5-32
5-36
5-38

5-1

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED
AXLE

5
C
Y
L
I
N
D
E
R
S

5-2

3120800

SECTION 5 CYLINDER
FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE
FIG & ITEM #

PART NUMBER
1681581
1682260

DESCRIPTION
AXLE EXTENSION CYLINDER ASSEMBLY (2WD)
AXLE EXTENSION CYLINDER ASSEMBLY (4WD)

QTY.

REV.

Ref.
Ref.

E
B

Note: Refer to P/N stamped on barrel for identification.


1
2

4
5
6
7
8
9
10
11
12
13
14

3120800

1681491
3300184
3300270
0100011
0100038
3951403
3900170
0100011
3480123
Kit
Kit
Kit
4565351
4564745
1680899
Kit
Kit
Kit
1120110
0100035
1681492
1682261

Barrel
Nut, Special (1/4" Dia. Setscrew)
Nut, Special Hex (3/8" Dia. Setscrew)
Loctite
Primer
Setscrew 1/4"-20NC x 3/8"
Setscrew 3/8"-16NC x 3/8"
Loctite
Piston
Ring, Wear
Seal, Piston
O-Ring
Spacer, Tube (1681581 Cylinder)
Spacer, Tube (1682260 Cylinder)
Head
O-Ring
Seal, Rod
Wiper, Rod
Cap
Locking Compound
Rod Assembly (1681581 Cylinder)
Rod Assembly (1682260 Cylinder)

2901121

Seal Kit (Includes Items 5,6,7,10,11 and 12)

1
1
1
A/R
A/R
1
1
A/R
1
1
1
1
1
1
1
1
1
1
1
A/R
1
1

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

5-3

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE

5
C
Y
L
I
N
D
E
R
S

5-4

3120800

SECTION 5 CYLINDER
FIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE
FIG & ITEM #

PART NUMBER
1683241

1
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

1683242
1683243
0962039
1120108
1681283
3300280
3480122
4565099
3900170
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100035
0100011
0100038
4640509
2900792
2900383

3120800

DESCRIPTION
AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX
WITH OSCILLATING AXLE
Barrel Weldment
Rod Weldment
Bushing, Steel Cased Rubber (1 Per Rod)
Retainer
Head
Nut, Hex
Piston
Spacer
Setscrew 3/8"-16NC x 3/8"
T-Seal (1 Per Kit)
Ring, Wear (1 Per Kit)
O-Ring (1 Per Kit)
O-Ring (1 Per Kit)
Ring, Wear (1 Per Kit)
Seal, Rod (1 Per Kit)
Wiper, Rod (1 Per Kit)
Loctite #222 (Not Shown)
Loctite #242 (Not Shown)
Primer, Locking (Not Shown)
Cartridge, Valve
Seal Kit - 4640509 Valve (1 Per Cartridge)

Seal Kit - 1683241 Cylinder (Includes Items 9-15)

QTY.

REV.

Ref.

1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
A/R
A/R
A/R
2
2

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

5-5

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLY

5
C
Y
L
I
N
D
E
R
S

5-6

3120800

SECTION 5 CYLINDER
FIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLY
FIG & ITEM #

PART NUMBER

1681991
1683596

2
2A
3
4
5
6

7
8
9
10
11
12
13
14
15
16
17
18
19

1681992
1683597
1681963
0960946
1120336
0100035
1681843
3480102
3300281
0100011
0100038
4564128
4640509
Kit
Kit
Kit
Kit
Kit
Kit
Kit
3900170
Not Used
Not Used
2200202
2200222
0100020

20

21
22

3120800

DESCRIPTION
AXLE LIFT CYLINDER ASSEMBLIES
AXLE LIFT CYLINDER ASSEMBLY (PRIOR TO S/N
34133)
AXLE LIFT CYLINDER ASSEMBLY (S/N 34133 TO
PRESENT)
Rod Assembly Options:
Prior to S/N 34133
S/N 34133 to Present
Barrel Assembly
Bushing, Bronze
Cap
Loctite #222
Head
Piston
Nut, Special
Loctite #242
Primer
Spacer
Valve
Ring, Wiper
Seal
T-Seal
Ring, Wear
Seal
Ring, Guidelock
O-Ring
Setscrew 3/8"-16NC x 3/8"

Plug 1/4" Options:


Prior to S/N 34133
S/N 34133 to Present
Loctite
Plug 1/8" Options:
Prior to S/N 34133
S/N 34133 to Present
Loctite

QTY.

REV.

Ref.
Ref.

Ref.

S
E
C
T
I
O
N

5
1
2
1
A/R
1
1
1
A/R
A/R
1
2
1
1
1
1
2
2
1
1

C
Y
L
I
N
D
E
R
S

A/R
4

2200201
2200221
0100020
Not Used
2160002

Fitting, Grease

2901102

Seal Kit (Includes Items 9 - 15)

A/R

5-7

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY

5
C
Y
L
I
N
D
E
R
S

5-8

3120800

SECTION 5 CYLINDER
FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY
FIG & ITEM #

PART NUMBER
1683390

1A
2

2A
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1683391
1683991
0961816
1683392
1683992
0961816
3480176
1683059
0961895
Not Used
3931720
4640525
4641162
2900770
2220886
2220885
4640858
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100011
0100038
3760370
Not Used
0641409
0630535
2901271

3120800

DESCRIPTION
AXLE LOCKOUT CYLINDER ASSEMBLY

QTY.

REV.

Ref.

Barrel Weldment Options:


Prior to S/N 56910
S/N 56910 to Present
Bushing, Garmax
Rod Weldment Options:
Prior to S/N 56910
S/N 56910 to Present
Bushing, Garmax
Piston
Head
Bushing, Tapered

Capscrew, Socket Head 7/16"-14NC x 1 1/4"


Cartridge, Valve
Prior to S/N 56910
S/N 56910 to Present
Seal Kit - Cartridge (1 Per Cartridge)
Plug, O-Ring
Plug, O-Ring
Valve, Bleeder
Wiper, Rod
Seal, Rod
O-Ring
Ring, Back-up
Ring, Wear
Ring, Wear
T-Seal
O-Ring
Ring, Back-up
Loctite #242 (Not Shown)
Primer, Locking (Not Shown)
Ring, Washer

8
2

Bolt Options:
Bolt 1/4"-20NC x 1 1/8"
Screw, Socket Head 1/4"-20NC x 1 1/8"

Seal Kit (Includes Items 12-20)

2
1

S
E
C
T
I
O
N
5

2
1
1
1

C
Y
L
I
N
D
E
R
S

2
1
2
3
1
1
1
1
2
2
1
1
2
A/R
A/R
1
3

5-9

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX BUILT
PRIOR TO APRIL 1992)

5
C
Y
L
I
N
D
E
R
S

5-10

3120800

SECTION 5 CYLINDER
FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX BUILT PRIOR TO APRIL
1992)
FIG & ITEM #

PART NUMBER
1681722

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

1681331
0960097
1681721
1680892
1120179
1440142
3480120
3300272
4640509
2900792
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100011
2200201
2200202
0100020
0100038
Not Used
3900170
0100035
2160001
2160002
2900381

3120800

DESCRIPTION
PLATFORM LEVEL CYLINDER ASSEMBLY

QTY.

REV.

Ref.

Rod Assembly
Bushing, Bronze
Barrel Assembly
Head
Retainer
Spacer
Piston
Nut
Valve, Cartridge
Seal Kit - 4640509 Valve
Seal, Wiper
Seal, Rod
Ring, Wear
O-Ring
Ring, Back-up
Ring, Wear
Seal, Piston
O-Ring
Loctite #242
Plug 1/8"
Plug 1/4"
Sealant, Thread
Primer, Locking

1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
A/R
2
2
A/R
A/R

Setscrew 3/8"-16NC x 3/8"


Locking Compound
Fitting, Grease - 90
Fitting, Grease

Seal Kit - 1681722 Cylinder (Includes Items 9-16)

1
A/R
1
1

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

5-11

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX BUILT
APRIL 1992 TO PRESENT)

5
C
Y
L
I
N
D
E
R
S

5-12

3120800

SECTION 5 CYLINDER
FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX BUILT APRIL 1992 TO
PRESENT)
FIG & ITEM #

PART NUMBER
1682602
1683534

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

1682603
1683533
1681331
0960097
1680892
3480120
4564046
3300272
1120179
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
2160002
4640634
2900770
3900170
2220885
0100011
0100038
0100035
2900381

3120800

DESCRIPTION
PLATFORM LEVEL CYLINDER ASSEMBLIES
PRIOR TO S/N 33111
S/N 33111 TO PRESENT
Barrel Assembly Options:
Prior to S/N 33111
S/N 33111 to Present
Rod Assembly
Bushing
Head
Piston
Spacer
Nut
Retainer
Seal, Wiper
Seal, Rod
Ring, Wear
O-Ring
Ring, Back-up
Ring, Wear
O-Ring
Seal, Piston
Fitting, Grease
Valve, Cartridge - Holding
Seal Kit - 4640634 Valve (1 Per Assembly)
Setscrew 3/8"-16NC x 3/8"
Plug, Socket Head #6
Loctite #242
Primer, Locking
Loctite #222

Seal Kit - 1682602 Cylinder (Includes Items 8-14)

QTY.

REV.

Ref.
Ref.
Ref.

B
2

S
E
C
T
I
O
N

5
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
2
A/R
A/R
A/R

C
Y
L
I
N
D
E
R
S

5-13

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-7. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6 EXTEND-AREACH PRIOR TO S/N 29914)

5
C
Y
L
I
N
D
E
R
S

5-14

3120800

SECTION 5 CYLINDER
FIGURE 5-7. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6 EXTEND-A-REACH PRIOR TO S/N
29914)
FIG & ITEM #

PART NUMBER
1682459

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1682460
1681797
0961182
1681792
1120305
4563657
3480124
3300276
4640509
2900792
Kit
Kit
Kit
Kit
Kit
Kit
Kit
3951403
3900170

17
2200213
2200233
18

19
20
21
22
23

2200201
2200221
0100020
2160002
0100011
0100038
0100035
2900394

3120800

DESCRIPTION
SLAVE LEVEL CYLINDER ASSEMBLY
Barrel Assembly
Rod Assembly
Bushing, Bronze
Head
Retainer
Spacer
Piston
Nut Options:
Valve, Cartridge - Holding
Seal Kit - 4640509 Valve (1 Per Cartridge)
Seal, Wiper
Seal, Rod
Ring, Wear
O-Ring
Ring, Wear
T-Seal
O-Ring
Setscrew Options:
Setscrew 1/4"-20NC x 3/8"
Setscrew 3/8"-16NC x 3/8"
Plug, Pipe 1/4" Options:
Prior to S/N 39439
S/N 39439 to S/N 29914
Plug, Pipe 1/8" Options:
Prior to S/N 39439
S/N 39439 to Present
Sealant, Thread
Fitting, Grease
Loctite #242
Primer, Locking
Loctite #222

Seal Kit - Cylinder (Includes Items 9-15)

QTY.

REV.

Ref.

1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
A/R
2
1
2

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

A/R
3
A/R
A/R
A/R
1

5-15

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6 EXTEND-AREACH S/N 29914 TO PRESENT)

5
C
Y
L
I
N
D
E
R
S

5-16

3120800

SECTION 5 CYLINDER
FIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6 EXTEND-A-REACH S/N 29914 TO
PRESENT)
FIG & ITEM #

PART NUMBER
1683494

1
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1683495
1683497
0961182
1681792
1120305
4563657
3480188
0961894
4640509
2900792
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
2200213
2200201
0100020
2160002
0100011
0100038
0100035
0641408
0630535

2901480

3120800

DESCRIPTION
SLAVE LEVEL CYLINDER ASSEMBLY
Barrel Assembly
Rod Assembly
Bushing, Bronze
Head
Retainer
Spacer
Piston
Bushing, Tapered
Valve, Cartridge - Holding
Seal Kit - 4640509 Valve (1 Per Cartridge)
Seal, Wiper
Seal, Rod
Ring, Wear
O-Ring
Ring, Wear
T-Seal
O-Ring
Ring Back-up
Plug, Pipe 1/4"
Plug, Pipe 1/8"
Sealant, Thread
Fitting, Grease
Loctite #242 (Prior to S/N 44769)
Primer, Locking (Prior to S/N 44769)
Loctite #222
Bolt Options:
Bolt 1/4-20 NC x 1" (Prior to S/N 44769)
Screw, Socket Head 1/4"-20NC x 1 1/8" (S/N 44769
to Present)

Seal Kit - Cylinder (Includes Items 9-16)

QTY.

REV.

Ref.

1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
A/R
3
A/R
A/R
A/R
3

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

5-17

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-9. LIFT CYLINDER ASSEMBLIES - BOOM

5
C
Y
L
I
N
D
E
R
S

5-18

3120800

SECTION 5 CYLINDER
FIGURE 5-9. LIFT CYLINDER ASSEMBLIES - BOOM
FIG & ITEM #

PART NUMBER

DESCRIPTION
LIFT CYLINDER ASSEMBLIES - BOOM

1681559
1682691

1
1681420
1682692
2

3
4
5
6
7

1681421
1682694
1680898
3480093
0960911
0960705
4640210
2900793
4640495
2900770

9
10
11
12

13
14
15
16
17
18
19
20
21
22
23
24
25

3900139
3900172
Kit
Kit
Kit
3300207
3300295
Kit
Not Used
Kit
Kit
Kit
0100011
Kit
3900140
4562902
2160002
0100038
0100035
Not Required
2220887

26
Not Required
2220883
2900088

3120800

LIFT CYLINDER ASSEMBLY (PRIOR TO MAY 1992)


LIFT CYLINDER ASSEMBLY (MAY 1992 TO
PRESENT)
Barrel Assembly Options:
Prior to May 1992
May 1992 to Present (Includes Item 6)
Rod Assembly Options:
Prior to May 1992
May 1992 to Present (Includes Item 5)
Head
Piston
Bushing, Bronze
Bushing, Bronze
Cartridge, Valve (Prior to May 1992)
Seal Kit - 4640210 Cartridge
Cartridge, Valve (May 1992 to Present)
Seal Kit - 4640495 Cartridge
Setscrew Options:
Prior to January 1991
January 1991 to Present
Ring
Seal, Piston
O-Ring
Nut Options:
Nut, Special (Prior to January 1991)
Nut, Hex (January 1991 to Present)
O-Ring
O-Ring
Wiper
O-Ring
Loctite #242 (Not Shown)
Ring
Setscrew 1/4"-20NC x 3/8"
Spacer
Fitting, Grease
Primer, Locking (Not Shown)
Loctite
Plug, O-Ring #10 Options:
Prior to May 1992
May 1992 to Present
Plug, O-Ring #4 Options:
Prior to May 1992
May 1992 to Present

Seal Kit (Includes Items 9,10,11,13,15,16 and 17)

QTY.

REV.

Ref.
Ref.

Ref.

S
E
C
T
I
O
N
5

C
Y
L
I
N
D
E
R
S

1
1
2
2
1
1
1
1

2
2
1
1

1
1
1
1
A/R
1
2
1
2
A/R
A/R
1

5-19

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-9. LIFT CYLINDER ASSEMBLIES - BOOM (CONTINUED)
FIG & ITEM #

DESCRIPTION

QTY.

REV.

0257194

MANUAL DESCENT INSTALLATION (S/N 25609 TO


PRESENT)

Ref.

Note: For machines built prior to s/n 25609 see


Section 6.
101
102
103
104

5
C
Y
L
I
N
D
E
R
S

PART NUMBER

105
106
107
108 to 109
110
111
112

5-20

1690745
2560020
0901882
4640731
N/A
0721014
4761000
3311001
Not Used
4300031
4761400
3311401

Rod
Handle
Bracket
Valve, Needle
Seal Kit - 4640731 Valve
Bolt 10-24 NC x 1 3/4"
Lockwasher #10
Nut #10-24 NC

1
1
1
1
1
1
1
1

Stud (Welded on Part)


Lockwasher 1/4"
Nut 1/4"-20 NC

2
2
2

3120800

SECTION 5 CYLINDER
FIGURE 5-9. LIFT CYLINDER ASSEMBLIES - BOOM (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

3120800

5-21

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX
ONLY)

5
C
Y
L
I
N
D
E
R
S

5-22

3120800

SECTION 5 CYLINDER
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY)
FIG & ITEM #

PART NUMBER
1681730

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

1681731
0961185
1681732
0961024
1120108
1681283
4563577
3480126
3300278
3900170
4640495
2900770
2160002
2200201
Kit
Kit
Kit
Kit
Kit
Kit
Kit
2200222
0100020
0100011
0100038
0100035
2901113

3120800

DESCRIPTION
LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH
(80HX+6/86HX ONLY)
Barrel Weldment
Bushing, Bronze
Rod Weldment
Bushing, Bronze
Retainer
Head
Spacer
Piston
Nut
Setscrew 3/8"-16NC x 3/8"
Cartridge, Holding Valve
Seal Kit - 4640495
Fitting, Grease
Plug, Pipe 1/8" NPT
Wiper, Rod
Seal, Rod
Ring, Wear
O-Ring
Ring, Guide
Ring, Lock
O-Ring
Plug, Pipe 1/4" NPT

Sealant, Pipe
Loctite #242
Primer, Locking
Loctite #222

Seal Kit (Includes Items 12-18)

QTY.

REV.

Ref.

1
2
1
2
1
1
1
1
1
1
1
1
2
4
1
1
1
1
2
2
1
2

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

A/R
A/R
A/R
A/R
1

5-23

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-11. MASTER CYLINDER ASSEMBLY

5
C
Y
L
I
N
D
E
R
S

5-24

3120800

SECTION 5 CYLINDER
FIGURE 5-11. MASTER CYLINDER ASSEMBLY
FIG & ITEM #

PART NUMBER
1681580

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1681490
1681488
0960097
1120179
1680892
3480120
3300272
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Not Used
4563031
2160002
2200201
Not Used
Not Used
3900170
0100011
0100038
0100035
2900381

3120800

DESCRIPTION

QTY.

REV.

MASTER CYLINDER ASSEMBLY

Ref.

Barrel Weldment
Rod Weldment
Bushing, Bronze
Retainer
Head
Piston
Nut
Ring, Wear
Z-Seal
Wiper, Rod
O-Ring
Ring, Back-Up
Seal, Piston
Ring, Wear
O-Ring

1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

Tube, Spacer
Fitting, Grease
Plug, Pipe 1/8" NPT

1
1
1

Setscrew 3/8"-16NC x 3/8"

Loctite #242
Primer, Locking
Loctite #222

Seal Kit (Includes Items 7-14)

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

A/R
A/R
A/R
1

5-25

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-12. STEER CYLINDER ASSEMBLIES (WITH FIXED AXLE)

5
C
Y
L
I
N
D
E
R
S

5-26

3120800

SECTION 5 CYLINDER
FIGURE 5-12. STEER CYLINDER ASSEMBLIES (WITH FIXED AXLE)
FIG & ITEM #

PART NUMBER

1681564
1681564
1682500
1682268
1682268

1
2
3
4
5

Not Used
1681411
1681344
1120108
3480134

3300187
3300301
Not Used

9
10
11
12
13
14
15
16
17
18
19
20

3900141
3900170
2160002
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Not Used
0100011
0100038
0100035
2901123
1681564

51
52
53

1681437
4563004
3900141

1682500

3120800

DESCRIPTION

QTY.

STEER CYLINDER ASSEMBLIES (WITH FIXED AXLE)

Ref.

REV.

USAGE CHART:
2WD Front Without Tow Package
2WD Front With Tow Package Without Tow Stops
2WD Front With Tow Package With Tow Stops
4WD Front
2WD/4WD Rear (4WS Option)

STEER CYLINDER ASSEMBLY (STANDARD PARTS)

Ref.

Rod Weldment
Head
Retainer
Piston
Nut Options (Changed January 1991 on 2WD Models and August 1992 on 4WD Models):
Nut, Special
Nut, Hex

1
1
1
1

Setscrew Options (Changed January 1991 on 2WD


Models and August 1992 on 4WD Models):
Setscrew 1/4"-20NC x 3/8"
Setscrew 3/8"-16NC x 3/8"
Fitting, Grease
Wiper, Rod
Seal, Rod
O-Ring
Ring, Wear
Ring, Wear
O-Ring
T-Seal
Loctite #242 (Not Shown)
Primer, Locking (Not Shown)
Loctite #272 (Not Shown)

Seal Kit (Includes Items 10-16)


STEER CYLINDER ASSEMBLY (VARIABLE PARTS)
Barrel Assembly
Spacer
Setscrew

STEER CYLINDER ASSEMBLY (VARIABLE PARTS)

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

A/R
2
1
1
1
1
1
1
1
1
1
A/R
A/R
A/R
1
Ref.

1
1
1

Ref.

5-27

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-12. STEER CYLINDER ASSEMBLIES (WITH FIXED AXLE) (CONTINUED)
FIG & ITEM #

PART NUMBER

51
52
53

1682439
4563004
Not Required
1682268

51
52
53

C
Y
L
I
N
D
E
R
S

5-28

1682269
4564757
Not Required

DESCRIPTION
Barrel Assembly
Spacer

STEER CYLINDER ASSEMBLY (VARIABLE PARTS)


Barrel Assembly
Spacer

QTY.

REV.

1
1

Ref.

1
1

3120800

SECTION 5 CYLINDER
FIGURE 5-12. STEER CYLINDER ASSEMBLIES (WITH FIXED AXLE) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

3120800

5-29

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-13. STEER CYLINDER ASSEMBLIES (WITH OSCILLATING AXLE)

5
C
Y
L
I
N
D
E
R
S

5-30

3120800

SECTION 5 CYLINDER
FIGURE 5-13. STEER CYLINDER ASSEMBLIES (WITH OSCILLATING AXLE)
FIG & ITEM #

PART NUMBER
1683389

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

7017210
7017211
Kit
Kit
Not Serviced
7017212
7017213
Kit
Kit
Kit
Kit
7017214
Kit
0961816
0961890

7017215

3120800

DESCRIPTION
STEER CYLINDER ASSEMBLY (WITH OSCILLATING
AXLE)
Locknut
Piston
Seal, Piston
O-Ring
Barrel
Rod
Guide
O-Ring
Ring, Back-up
Ring, Retaining
U-Cup
Nut, Spanner
Ring, Wiper
Bushing
Bushing

Seal Kit - 1683389 Cylinder (Includes Items 3, 4, 8-11 &


13)

QTY.

REV.

Ref.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

5-31

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLIES

5
C
Y
L
I
N
D
E
R
S

5-32

3120800

SECTION 5 CYLINDER
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLIES
FIG & ITEM #

PART NUMBER
1682258

1
2
3
4
5
6
7

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

27
28
29
30
31
32
33
34
35
36
37
38
39

3120800

1681427
1682259
1681423
1120305
4562877
0101218
3300194
3300294
4842207
3340383
Kit
0560650
Kit
4640212
2900793
Kit
Kit
3480113
Kit
Kit
3951405
0100011
3312202
0641812
4761800
2200102
0100020
Not Required
3900170
3840800
2200414
2220515
Kit
2200221
0100020
0641605
4761600
0641607
0100035
0100038
3311601
Kit
4640210
2900793

DESCRIPTION
TELESCOPE CYLINDER ASSEMBLY (STANDARD
PARTS)
Barrel Assembly
Rod Assembly
Head
Retainer
Spacer
Angle, Rod
Nut Options:
Nut (Prior to April 1991)
Nut, Hex (April 1991 to Present)
Support, Rod
Pad, Wear
Seal, Rod
Block
Seal, Wiper
Valve, Cartridge - Holding
Seal Kit - 4640212 Valve
Ring, Wear
Seal
Piston
Ring, Lock
T-Seal
Setscrew 1/4"-20NC x 5/8"
Loctite #242
Nut, Jam 3/4"-10NC
Bolt 1/2"-13NC x 1 1/2"
Lockwasher 1/2"
Plug, Pipe 1/4"
Sealant, Pipe
Setscrew Options:
Setscrew (Prior to April 1991)
Setscrew 1/2"-13NC x 1/2" (April 1991 to Present)
Rod, Guide
Fitting
Cap, Fitting
Seal, Rod
Plug, Pipe 1/8"
Sealant, Pipe
Bolt 3/8"-16NC x 5/8"
Lockwasher 3/8"
Bolt 3/8"-16NC x 7/8"
Loctite #222
Primer, Locking
Nut 3/8"-16NC
Seal
Valve, Cartridge
Seal Kit - 4640210 Valve

QTY.

REV.

Ref.

1
1
1
1
1
1
1

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

1
2
2
1
1
1
1
1
1
1
2
1
1
A/R
2
2
2
5
A/R
A/R
0
1
2
2
2
1
1
A/R
4
6
2
A/R
A/R
2
2
1
1

5-33

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER

2900365

0257194

5
C
Y
L
I
N
D
E
R
S

101 to 109
110
111
112
113
114
115
116
117
118
119
120
121

5-34

Not Used
4300031
4761400
3311401
4640005
Not Available
2900062
Not Used
Not Used
2220487
4565004
Not Used
Not Used
1690744

DESCRIPTION

Seal Kit - 1682258 Cylinder (Includes Items


10,12,14,15, 17, 18, 29 and 38)

MANUAL DESCENT INSTALLATION (S/N 25609 TO


PRESENT)
Note: For machines built prior to s/n 25609 see Section 6.

QTY.

REV.

Ref.

Stud (Welded on Part)


Lockwasher 1/4"
Nut 1/4"-20 NC
Valve, Needle
Seal Kit - 4640005 Valve
Valve Mounting Kit

2
2
2
1
1
1

Fitting, 90
Tube

2
1

Bracket

3120800

SECTION 5 CYLINDER
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLIES (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

3120800

5-35

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-15. TIE-ROD CYLINDER ASSEMBLY (WITH OSCILLATING AXLE ONLY)

5
C
Y
L
I
N
D
E
R
S

5-36

3120800

SECTION 5 CYLINDER
FIGURE 5-15. TIE-ROD CYLINDER ASSEMBLY (WITH OSCILLATING AXLE ONLY)
FIG & ITEM #

PART NUMBER
1683395

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

7001626
7001627
Kit
Kit
Not Serviced
7017216
Kit
Kit
Kit
Kit
7001630
Kit
7017217
7017218
7010788
0961890

7017219

3120800

DESCRIPTION
TIE-ROD CYLINDER ASSEMBLY (WITH OSCILLATING AXLE ONLY)
Locknut
Piston
O-Ring
Seal, Piston
Barrel
Guide
O-Ring
Ring, Back-up
Ring, Retaining
U-Cup
Nut, Spanner
Ring, Wiper
Rod
Tube
Fitting
Bushing

Seal Kit - 1683395 Cylinder (Includes Items 3, 4, 7-10 &


12)

QTY.

REV.

Ref.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

5-37

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-16. CYLINDER BELLOWS INSTALLATION

5
C
Y
L
I
N
D
E
R
S

5-38

3120800

SECTION 5 CYLINDER
FIGURE 5-16. CYLINDER BELLOWS INSTALLATION
FIG & ITEM #

PART NUMBER

DESCRIPTION
CYLINDER BELLOWS INSTALLATION

0237182
0257093
0238726
0257094

1
2
3

0460095
0460071
0460101
0460081

5
6

0460075
0460170
0460075
0460171

7
8
9
10

1320122
1320037
1320059
0460172

3120800

CYLINDER BELLOWS INSTALLATION - 80HX WITHOUT OSCILLATING AXLE


CYLINDER BELLOWS INSTALLATION - 80HX WITH
OSCILLATING AXLE
CYLINDER BELLOWS INSTALLATION - 80HX+6
AND 86HX WITHOUT OSCILLATING AXLE
CYLINDER BELLOWS INSTALLATION - 80HX+6
AND 86HX WITH OSCILLATING AXLE
Bellows with Zipper (Lift Cylinder)
Bellows with Zipper (Master Cylinder)
Bellows with Zipper Options (Slave Cylinder):
80HX
80HX+6 and 86HX
Bellows with Zipper Options (Front Steer Cylinder)
80HX and 80HX+6 Without Oscillating Axle
80HX and 80HX+6 With Oscillating Axle
Bellows with Zipper (Rear Steer Cylinder)
Bellows with Zipper (Axle Lockout Cylinders)
(With Oscillating Axle Only)
Clamp, Worm Gear 5 1/8"- 6" Dia.
Clamp, Worm Gear 3" - 4 1/8" Dia.
Clamp, Worm Gear 2 1/2" - 12 1/4"
Bellows with Zipper (Tie Rod Cylinder)
(With Oscillating Axle Only)

QTY.

REV.

Ref.

Ref.

Ref.

Ref.

Ref.

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S

1
1
1

1
2
A/R
A/R
A/R
1

5-39

S
E
C
T
I
O
N

SECTION 5 CYLINDER
FIGURE 5-16. CYLINDER BELLOWS INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

5
C
Y
L
I
N
D
E
R
S

5-40

3120800

SECTION 6 HYDRAULICS
TABLE OF CONTENTS
FIGURE

6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14
6-15
6-16
6-17

3120800

DESCRIPTION

HYDRAULIC DIAGRAM LIST - 80HX/80HX+6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS FIXED AXLE WITHOUT
TOW PACKAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS OSCILLATING AXLE
WITHOUT TWO PACKAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH
AUSCO DRIVE BRAKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - DRIVE (4WD/4WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - LEVEL (80HX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - LEVEL (80HX+6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - MANUAL DESCENT (PRIOR TO S/N 25609) . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - MANUAL DESCENT (S/N 25609 TO PRESENT) . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6). . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - SEQUENCE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - TELESCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

6-2
6-4
6-6

S
E
C
T
I
O
N
6

6-8
6-10
6-14
6-18
6-20
6-22
6-24
6-26
6-28
6-30
6-34
6-36
6-38
6-40

H
Y
D
R
A
U
L
I
C
S

6-1

SECTION 6 HYDRAULICS

S
E
C
T
I
O
N

FIG & ITEM #

PART NUMBER

61

2791684

6
2791055*
2792293
2791099
2792261
2792282*
2792274/2792280
2792281
2791871
2792267
2791873

H
Y
D
R
A
U
L
I
C
S

2791553*

2791239*
2792263*
2791955
2791725*
2792262*
2791870

Axle Lift Hydraulic Diagram (Single Jack with Fixed Axle) (For
other options see Axle Extension Hydraulic Diagrams)
Axle Extension/Steering/Jack/Tow Hydraulic Diagrams:
2WS Fixed Axle without Tow Package
2WS Fixed Axle without Tow Package & with Dual Axle Jacks
2WS Fixed Axle with Tow Package
2WS Oscillating Axle with Tow Package (Prior to S/N 26210)
2WS Oscillating Axle with Tow Package (S/N 26210 to Present)
2WS Oscillating Axle with Tow Package & with Single Axle Jack
2WS Oscillating Axle with Tow Package & with Dual Axle Jacks
4WS Fixed Axle without Tow Package
4WS Fixed Axle with Tow Package & with Dual Axle Jacks
4WS Fixed Axle with Tow Package
Brake with Pressure Reducing Valve (Used with Ausco Drive
Brakes)
Drive Hydraulic Diagrams:
Vickers Proportional Valve Machines:
2WD/2WS with Fixed Axle
2WD/2WS with Oscillating Axle
2WD/4WS
4WD/2WS with Fixed Axle
4WD/2WS with Oscillating Axle
4WD/4WS

2791234
2792069
2791233
2792068*

Level Hydraulic Diagrams:


80HX:
Standard (Prior to June 1993)
Standard (June 1993 to present)
80HX+6/86HX:
Fixed Platform (Prior to June 1993)
Fixed Platform (June 1993 to Present)
Rotating Platform (Prior to June 1993)
Rotating Platform (June 1993 to Present)

2791249*

Lift Hydraulic Diagram

0251199*
0254093
1693933
1693940

Manual Descent Hydraulic Diagram (Prior to S/N 25609)


Lift Descent (March 1993 to Present)
Lift Descent (Prior to March 1993)
Tele Descent

2791060
2792067*

6-2

DESCRIPTION
HYDRAULIC DIAGRAM LIST
Note: Diagrams with asterisk (*) are shown in the following
pages. Diagrams not shown are available from the JLG Service
Department.

3120800

SECTION 6 HYDRAULICS
FIG & ITEM #

PART NUMBER

S
E
C
T
I
O
N

DESCRIPTION

0257194*

Manual Descent Hydraulic Diagram (S/N 25609 to Present)

2791448
0254853

Oil Cooler Hydraulic Diagrams:


Oil Cooler at Rear of T/T
Oil Cooler Inside T/T

2792264*

Oscillating Axle Hydraulic Diagram

2791816*

Pump Hydraulic Diagram

2791061

Rotate Hydraulic Diagrams (See Level Hydraulic Diagrams for


80HX+6 and 86HX):
80HX with Standard Tubing

1281353*
2791698*

Sequence Hydraulic Diagrams:


Standard Controls

Steer Hydraulic Diagrams (See Axle Extension Hydraulic


Diagrams)
2791285*

2791758*
2791254
2791991*

Swing Hydraulic Diagram


Telescope Hydraulic Diagrams:
Machines without Prop Tele
Machines with Prop Tele (Prior to November 1992)
Machines with Prop Tele (Vickers Proportional Valves) (November
1992 to Present)
Tow Hydraulic Diagram (See Axle Extension Hydraulic Diagrams)

3120800

6-3

H
Y
D
R
A
U
L
I
C
S

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS
FIXED AXLE WITHOUT TOW PACKAGE)

6
H
Y
D
R
A
U
L
I
C
S

6-4

3120800

SECTION 6 HYDRAULICS
FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS FIXED AXLE WITHOUT
TOW PACKAGE)
FIG & ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NUMBER

DESCRIPTION

QTY.

REV.

2791055

HYDRAULIC DIAGRAM - AXLE EXTENSION AND


STEER (2WS FIXED AXLE WITHOUT TOW PACKAGE)

Ref.

2220372
2750916
2220501
2220371
2751114
2220492
2220416
2220416
2220270
2220605
2750784
2751391
2220416
2220414
2750894
2750891
0100020

3120800

Fitting
Hose
Fitting, 45
Fitting, Straight
Hose
Fitting, Straight
Fitting, 90
Fitting, 90
Fitting, Reducer
Fitting, Tee
Hose
Hose
Fitting, 90
Fitting, Straight
Hose
Hose

Sealant, Pipe

2
2
2
2
2
2
2
2
2
2
2
2
4
2
1
1

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

A/R

6-5

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS
OSCILLATING AXLE WITHOUT TOW PACKAGE)

6
H
Y
D
R
A
U
L
I
C
S

6-6

3120800

SECTION 6 HYDRAULICS
FIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS OSCILLATING AXLE
WITHOUT TOW PACKAGE)
FIG & ITEM #

PART NUMBER
2792282

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

3120800

2220582
2220606
2220371
2220473
2220472
4100026
2751834
2751404
2751406
2220605
2752979
2751129
2752480
2752471
2750916
2220372
2220501

DESCRIPTION
HYDRAULIC DIAGRAM - AXLE EXTENSION AND
STEER (2WS OSCILLATING AXLE WITHOUT TOW
PACKAGE)
Fitting, Straight
Fitting, Tee
Fitting, Straight
Fitting, 90
Fitting, 90
Sleeve, Nylon
Hose
Hose
Hose
Fitting, Tee
Hose
Hose
Hose
Hose
Hose
Fitting, Straight
Fitting, 49

QTY.

REV.

Ref.

4
2
3
6
4
3
2
2
2
2
2
2
2
2
2
2
2

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

6-7

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-4. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING
VALVE (USED WITH AUSCO DRIVE BRAKES)

6
H
Y
D
R
A
U
L
I
C
S

6-8

3120800

SECTION 6 HYDRAULICS
FIGURE 6-4. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH
AUSCO DRIVE BRAKES)
FIG & ITEM #

PART NUMBER
2791553

2
3
4
5
6
7
8
9
10
11
12
13
14
15

3120800

4640522
3311401
4761400
4751400
4300036
2220250
2220752
2220428
2220429
2220414
2220585
2751010
2751397
2220605
2751018
4640197
2220584
2220618
2220679

DESCRIPTION
HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE
REDUCING VALVE (USED WITH AUSCO DRIVE
BRAKES)
Valve, Pressure Reducing
Nut 1/4"-20NC
Lockwasher 1/4"
Flatwasher 1/4"
Stud (Welded on Part)
Fitting, Reducer
Fitting, Tee
Fitting, Quick Disconnect
Cap, Dust
Fitting
Fitting, 90
Hose
Hose
Fitting, Tee
Hose
Valve, Check
Fitting
Fitting, Reducer
Fitting, Tee

QTY.

REV.

Ref.

1
2
2
2
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

6-9

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-5. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS)

6
H
Y
D
R
A
U
L
I
C
S

6-10

3120800

SECTION 6 HYDRAULICS
FIGURE 6-5. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS)
FIG & ITEM #

PART NUMBER
2791239
2792263

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

3120800

2220800
2220833
2751321
2220568
0100020
2220435
2751339
2750760
2752454
2220465
4100051
2220622
2220362
2220582
2220481
2220362
2750762
2220451
2752500
2751013
2751398
2750791
2750977
2750777
2220466
2220711
2750891
2750894
2220466
2751472
2751465
2220415
2220466
2220504
Not Used
2220868
Not Used
2220800
2751026
2220501
2220500
2220375
2220366
2220362

DESCRIPTION
HYDRAULIC DIAGRAM - DRIVE (2WD/2WS FIXED
AXLE)
HYDRAULIC DIAGRAM - DRIVE (2WD/2WS
OSCILLATING AXLE)
Fitting, Straight (Fixed Axle)
Fitting, Straight (Oscillating Axle)
Hose
Fitting, 45
Sealant, Thread (Not Shown)
Fitting
Hose
Hose (Fixed Axle)
Hose (Oscillating Axle)
Fitting, 90
Sleeve, Nylon (Oscillating Axle Only)
Fitting, Reducer (Oscillating Axle Only)
Fitting, Tee
Fitting, Straight
Fitting, Tee (Oscillating Axle)
Fitting, Tee (Fixed Axle)
Hose (Oscillating Axle Only)
Fitting, Straight
Hose
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Oscillating Axle Only)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Fitting, 90 (Fixed Axle)
Fitting, Tee (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Fitting, 90
Hose (Fixed Axle)
Hose (Oscillating Axle)
Fitting, Straight (Fixed Axle)
Fitting, 90 (Oscillating Axle)
Fitting, Tee

QTY.

REV.

Ref.

Ref.

5
4
2
2
A/R
2
2
1
1
2
2
2
1
1
1
1
1
2
1
1
1
1
2
2
1
1
4
4
2
2
2
2
2
2

Fitting

Fitting, Straight
Hose
Fitting, 45
Fitting, 45
Fitting, Straight (Fixed Axle)
Fitting, 90 (Oscillating Axle)
Fitting, Tee

1
1
1
1
3
3
1

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

6-11

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-5. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) (CONTINUED)
FIG & ITEM #

PART NUMBER

35 to 37
38

Not Used
2750774
2752247
2220374
2220596
2220822
2220585
Not Used
2752503
2750776
2220619
2220635
2220609
2220605
2220909
2220417
2220819
2220811
Not Available
Not Used
2220362
2752503
2750777

39
40
41
42
43

6
H
Y
D
R
A
U
L
I
C
S

44
45
46
47
48
49
50
51
52 to 70
71
72

6-12

DESCRIPTION

QTY.

Hose (Fixed Axle)


Hose (Oscillating Axle)
Fitting, Straight (Fixed Axle)
Fitting, Tee (Oscillating Axle)
Fitting, Restrictor
Fitting, 90

1
1
2
2
1
1

Hose (Fixed Axle)


Hose (Oscillating Axle)
Fitting
Fitting, Tee
Fitting
Fitting, Tee
Orifice (.015)
Fitting, Straight
Fitting, Reducer (Fixed Axle)
Fitting, Reducer (Oscillating Axle)
Fitting, Plug

1
1
1
1
2
1
1
1
1
1
1

Fitting, Tee (Oscillating Axle Only)


Hose (Fixed Axle)
Hose (Oscillating Axle)

2
2
2

REV.

3120800

SECTION 6 HYDRAULICS
FIGURE 6-5. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

3120800

6-13

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS)

6
H
Y
D
R
A
U
L
I
C
S

6-14

3120800

SECTION 6 HYDRAULICS
FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS)
FIG & ITEM #

PART NUMBER
2791725
2792262

1
2
3
4

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26 to 28
29
30
31
32
33
34
35
36
37
38
39

3120800

2220415
2220466
2220466
4100051
2220375
2220833
2220596
2220366
2220833
2220596
2220386
2220700
2220622
2220504
2220362
2220465
2220578
2220451
2220568
2750762
2220711
2750791
Not Used
2220605
2220500
2220385
2220469
2752574
2220386
2220235
2220606
Not Used
2220362
2220868
2750874
2752500
2751026
2751339
2750872
2220414
2751321
2220481
2750927
2750766

DESCRIPTION
HYDRAULIC DIAGRAM - DRIVE (4WD/2WS FIXED
AXLE)
HYDRAULIC DIAGRAM - DRIVE (4WD/2WS
OSCILLATING AXLE)

QTY.

REV.

Ref.

11/J

Ref.

3/B

Fitting, Straight (Fixed Axle)


Fitting, 90 (Oscillating Axle)
Fitting, 90
Sleeve, Nylon (Oscillating Axle Only)
Fitting, Straight (Fixed Axle)
Fitting, 90 (Oscillating Axle)
Fitting, Reducer (Oscillating Axle Only)
Fitting, 90 (Fixed Axle)
Fitting, 90 (Oscillating Axle)
Fitting, Reducer (Oscillating Axle Only)
Fitting, 90 (Oscillating Axle Only)
Fitting, Tee
Fitting, Reducer
Fitting, Tee
Fitting, Tee
Fitting, 90
Fitting, 90
Fitting, Straight
Fitting, 45
Hose (Oscillating Axle Only)
Fitting, Tee
Hose (Oscillating Axle Only)

4
4
4
2
4
4
4
4
4
4
1
1
3
3
1
4
1
3
2
1
1
1

Fitting, Tee
Fitting, 45
Fitting, Tee (Fixed Axle)
Fitting, 4-Way (Oscillating Axle)
Hose (Oscillating Axle Only)
Fitting, 90 (Fixed Axle Only)
Orifice
Fitting, Tee

1
1
1
1
1
3
3
1

Fitting, Tee
Fitting
Hose
Hose
Hose
Hose
Hose
Fitting, Straight
Hose
Fitting, Tee
Hose (Fixed Axle)
Hose (Oscillating Axle)

1
1
1
1
1
2
1
1
2
1
1
1

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

6-15

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) (CONTINUED)
FIG & ITEM #

PART NUMBER

40

2750977
2750777
2751468
2752401
2750759
2751465
2751345
2752247
2750792
2752402
2751014
2752592
2750760
2752454
2751395
2751404
2750894
2751404
2751013
2751398
2750891
2750894
2220435
2220435
2220596
2220671
2220383
2220383
2220373
2220671
Not Used
4640128
2220438
2752501
2752402
2752503
2750777
2220585
2220914
2220619
2220635
2220609
2220501
2220811
0100020
2220602
2220362
4100026
4100052

41
42
43

44

H
Y
D
R
A
U
L
I
C
S

45
46
47
48
49
50
51
52
53
54
55
56 to 59
60
61
62
63
64
65
66
67
68
69
70
71
72
73

6-16

DESCRIPTION
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Fitting, Straight
Fitting, Straight
Fitting, 90 (Fixed Axle)
Fitting, 90 (Oscillating Axle)
Fitting, Tee (Fixed Axle)
Fitting, Tee (Oscillating Axle)
Fitting, Straight (Fixed Axle)
Fitting, 90 (Oscillating Axle)
Valve
Fitting, Reducer
Hose (Fixed Axle)
Hose (Oscillating Axle)
Hose (Fixed Axle)
Hose (Oscillating Axle)
Fitting, 90
Orifice (.043)
Fitting, Reducer
Fitting, Tee
Fitting, Reducer
Fitting, 45
Fitting, Reducer
Sealant, Thread
Fitting, Tee (Fixed Axle)
Fitting, Tee (Oscillating Axle)
Sleeve, Nylon (Fixed Axle)
Sleeve, Nylon (Oscillating Axle)

QTY.

REV.

2
2
2
2
2
2
1
1
2
2
1
1
1
1
2
2
2
2
1
1
4
2
2
1
2
2
1
1
2
2
1
1
2
2
2
2
1
1
1
1
4
1
2
A/R
1
1
5
2

3120800

SECTION 6 HYDRAULICS
FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) (CONTINUED)
FIG & ITEM #

PART NUMBER

74
75 to 100
101

2820031
Not Used
2220375
2220366
2220504
2220605
2220605
2220811
2220366
Not Required

102
103
104
105

3120800

DESCRIPTION
Heatshrink (Not Shown - Use with #73 at Front Motors)
Fitting, Straight (Fixed Axle)
Fitting, 90 (Oscillating Axle)
Fitting, Tee (Fixed Axle)
Fitting, Tee (Oscillating Axle)
Fitting, Tee (Oscillating Axle Only)
Fitting, Reducer (Fixed Axle)
Fitting, 90 (Oscillating Axle)
Fitting

QTY.

REV.

8ft/2.4m
4
4
1
1
1
1
1
0

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

6-17

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-7. HYDRAULIC DIAGRAM - LEVEL (80HX)

6
H
Y
D
R
A
U
L
I
C
S

6-18

3120800

SECTION 6 HYDRAULICS
FIGURE 6-7. HYDRAULIC DIAGRAM - LEVEL (80HX)
FIG & ITEM #

PART NUMBER
2792067

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

3120800

2180379
2180615
0100011
2220591
2750998
2750779
2220490
2750785
2220353
2750990
2751151
4563167
2751838
2220473
2220371
2750910
4565873
2220399
2750918

DESCRIPTION
HYDRAULIC DIAGRAM - LEVEL (80HX)
Fitting, Tee Modified
Orifice (.047)
Loctite
Fitting, 90
Hose
Hose
Fitting, Tee
Hose
Fitting, 90
Hose
Hose
Tube
Hose
Fitting, 90
Fitting, Straight
Hose
Tube
Fitting, Tee
Hose

QTY.

REV.

Ref.

2
2
A/R
2
2
1
2
1
2
2
2
2
2
3
2
1
2
2
2

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

6-19

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX+6)

6
H
Y
D
R
A
U
L
I
C
S

6-20

3120800

SECTION 6 HYDRAULICS
FIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX+6)
FIG & ITEM #

PART NUMBER
2792068

1
2
3 to 5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

3120800

4640383
4640216
Not Used
4563167
Not Used
2751905
2751857
2751151
2750990
2751833
2750919
2750997
2751455
2750785
2750998
Not Used
2220473
2750910
2220280
2751869
2180379
2180615
2220591
2220353
2220343
2220490
2750779
2220507
2220609
2220497
2220414
2220446
2220438
2220399
2220113
0100011
2220372
2220371
2220385
2220619

DESCRIPTION
HYDRAULIC DIAGRAM - LEVEL (80HX+6)

QTY.

REV.

Ref.

Valve
Valve

2
2

Tube

Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose

2
2
2
2
2
1
1
2
1
2

Fitting, 90
Hose
Fitting, 90
Hose
Fitting, Tee Modified
Orifice (.047)
Fitting, 90
Fitting
Fitting, Straight
Fitting, Tee
Hose
Fitting, 90
Fitting, Reducer
Fitting, Straight
Fitting, Straight
Fitting
Fitting, Nipple
Fitting, Straight
Fitting, 90
Loctite
Fitting, Straight
Fitting, Straight
Fitting, Tee
Fitting, Reducer

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

1
1
2
2
2
2
2
2
2
2
1
2
2
2
2
2
2
4
2
A/R
1
3
2
4

6-21

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-9. HYDRAULIC DIAGRAM - LIFT

6
H
Y
D
R
A
U
L
I
C
S

6-22

3120800

SECTION 6 HYDRAULICS
FIGURE 6-9. HYDRAULIC DIAGRAM - LIFT
FIG & ITEM #

PART NUMBER
2791249

1
2 to 7
8
9 to 11
12

13
14

2750766
Not Used
2220371
Not Used
2220221
2220758
2220396
2220396
4640216
0100020

3120800

DESCRIPTION
HYDRAULIC DIAGRAM - LIFT

QTY.

REV.

Ref.

Hose

Fitting, 90

Fitting
Fitting, Union
Fitting, Straight
Fitting, Straight
Valve

Sealant

2
2
2
2
2

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

A/R

6-23

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-10. HYDRAULIC DIAGRAM - MANUAL DESCENT (PRIOR TO S/N
25609)

6
H
Y
D
R
A
U
L
I
C
S

6-24

3120800

SECTION 6 HYDRAULICS
FIGURE 6-10. HYDRAULIC DIAGRAM - MANUAL DESCENT (PRIOR TO S/N 25609)
FIG & ITEM #

1
2
3
4
5
6
7

PART NUMBER

QTY.

REV.

0251199

HYDRAULIC DIAGRAM - MANUAL DESCENT (PRIOR


TO S/N 25609)

Ref.

0254093

HYDRAULIC DIAGRAM - MANUAL DESCENT (LIFT


CYLINDER)

Ref.

1690745
2560020
0901882
4640731
2220415
Not Used
2751410
1693940

9
10
11
12
13

3120800

4640005
1690744
3311405
4751400
4300031
2900062
2220487
4565004
2220438
2220416
2750896

DESCRIPTION

Rod
Handle
Bracket
Valve
Fitting

1
1
1
1
1

Hose

HYDRAULIC DIAGRAM - MANUAL DESCENT


(TELESCOPE CYLINDER)
Valve
Bracket
Locknut 1/4"-20NC
Flatwasher 1/4"
Stud (Welded on Part)
Mounting Kit
Fitting
Tube
Fitting
Fitting, 90
Hose

Ref.

S
E
C
T
I
O
N
6

1
1
2
2
2
1
2
1
1
1
1

6-25

H
Y
D
R
A
U
L
I
C
S

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT (S/N 25609 TO
PRESENT)

6
H
Y
D
R
A
U
L
I
C
S

6-26

3120800

SECTION 6 HYDRAULICS
FIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT (S/N 25609 TO PRESENT)
FIG & ITEM #

PART NUMBER
0257194

1 to 7
8
9
10 to 14
15
16
17
18
19
20
21
22
23
24

3120800

Not Used
2751410
2220415
Not Used
2220416
2750896
2220487
4565004
2220414
2220466
1690744
2750895
2752444
4640013

DESCRIPTION
HYDRAULIC DIAGRAM - MANUAL DESCENT (S/N
25609 TO PRESENT)

QTY.

REV.

Ref.

Hose
Fitting, Straight

1
2

Fitting, 90
Hose
Fitting
Tube
Fitting, Straight
Fitting, 90
Bracket
Hose
Hose
Valve, Shuttle

3
1
2
1
1
1
1
1
1
1

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

6-27

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6)

6
H
Y
D
R
A
U
L
I
C
S

6-28

3120800

SECTION 6 HYDRAULICS
FIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6)
FIG & ITEM #

PART NUMBER
2792264

1
2
3
4
5
6
7
8
9
10
11
12
13

3120800

2220619
2220635
2752480
2220490
2220466
2220371
2752584
2751398
2220504
2751435
2752630
2220582
2220603

DESCRIPTION
HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/
80HX+6)

Fitting, Reducer
Fitting, Tee
Hose
Fitting, Tee
Fitting, 90
Fitting, Straight
Hose
Hose
Fitting, Tee
Hose
Hose
Fitting, Straight
Fitting, Straight

QTY.

REV.

Ref.

1
2
2
1
2
2
1
1
1
2
2
2
1

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

6-29

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP

6
H
Y
D
R
A
U
L
I
C
S

6-30

3120800

SECTION 6 HYDRAULICS

Hose
Hose
Hose

1
3
1

S
E
C
T
I
O
N

Hose, Suction
Hose

2
1

Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Fitting, 90
Fitting, Swivel
Fitting, Straight
Fitting, 90
Valve, Relief
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Valve, Check
Fitting, Straight
Fitting, 90

1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1

Fitting, Reducer

Fitting, Straight
Fitting, 90 Modified
Fitting, Nipple
Fitting
Cap, Dust
Fitting, Straight
Valve, Check

1
2
2
3
3
2
2

Fitting, Tee
Fitting, Reducer
Fitting, 45

1
1
1

FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP


FIG & ITEM #

PART NUMBER
2791816

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

3120800

2751015
2750889
2750127
Not Used
2720244
2751004
Not Used
2751482
2750902
2751467
2751484
2751337
2751494
2751359
2750874
2750970
2751017
2220847
2220898
2220374
2220472
4640520
2220346
2220347
2220414
2220371
4640197
2220415
2220673
Not Used
Not Used
Not Used
Not Used
Not Used
2220618
Not Used
2220373
2180491
2220820
2220428
2220429
2220375
4640575
Not Used
2220681
2220621
2220809

DESCRIPTION
HYDRAULIC DIAGRAM - PUMP

QTY.

REV.

Ref.

H
Y
D
R
A
U
L
I
C
S

6-31

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (CONTINUED)
FIG & ITEM #

PART NUMBER

48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

2220808
1320031
2220596
2220582
2220605
2750977
2220602
2220417
2220585
2220465
2220695
2220622
Not Used
2220696
2220700
2220491
2220624
2220385
Not Used
0100020
2220070
2220114
2220444
Not Used
Not Used
2751397
2751506
2751018

6
H
Y
D
R
A
U
L
I
C
S

6-32

DESCRIPTION

QTY.

Fitting, 45
Clamp
Fitting, 90
Fitting, Straight
Fitting, Tee
Hose
Fitting, Tee
Fitting, Straight
Fitting, 90
Fitting, 90
Fitting, Tee
Fitting, Reducer

1
8
1
5
2
1
1
3
1
1
1
3

Fitting, Reducer
Fitting, Tee
Fitting, Straight
Fitting, Reducer
Fitting, Tee

1
2
1
1
3

Sealant
Fitting
Fitting, 90
Fitting, Tee

Hose
Hose
Hose

REV.

A/R
1
1
1

1
1
1

3120800

SECTION 6 HYDRAULICS
FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

3120800

6-33

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-14. HYDRAULIC DIAGRAM - ROTATE (80HX)

6
H
Y
D
R
A
U
L
I
C
S

6-34

3120800

SECTION 6 HYDRAULICS
FIGURE 6-14. HYDRAULIC DIAGRAM - ROTATE (80HX)
FIG & ITEM #

PART NUMBER
2791061

1
2
3
4
5
6
7
8
9
10

2220446
2220438
2220414
4640383
2751455
4563167
2751887
2220609
2220507
2220497
0100020

3120800

DESCRIPTION
HYDRAULIC DIAGRAM - ROTATE (80HX)
Fitting
Fitting, Nipple
Fitting, Straight
Valve, Restrictor
Hose
Tube
Hose
Fitting, Reducer
Fitting, 90
Fitting, Straight

Sealant

QTY.

REV.

Ref.

2
2
2
2
2
2
2
2
2
2

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

A/R

6-35

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-15. HYDRAULIC DIAGRAM - SEQUENCE LINE

6
H
Y
D
R
A
U
L
I
C
S

6-36

3120800

SECTION 6 HYDRAULICS
FIGURE 6-15. HYDRAULIC DIAGRAM - SEQUENCE LINE
FIG & ITEM #

PART NUMBER
2791698

1
2
3
4
5
6
7

2220605
2750889
Not Used
2220909
2220605
Not Used
2220582

DESCRIPTION
HYDRAULIC DIAGRAM - SEQUENCE LINE

QTY.

REV.

Ref.

Fitting, Tee
Hose

1
1

Orifice (.015)
Fitting, Tee

1
1

Fitting, Straight

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

3120800

6-37

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-16. HYDRAULIC DIAGRAM - SWING

6
H
Y
D
R
A
U
L
I
C
S

6-38

3120800

SECTION 6 HYDRAULICS
FIGURE 6-16. HYDRAULIC DIAGRAM - SWING
FIG & ITEM #

PART NUMBER
2791285

1
2
3
4
5
6
7
8
9 to 11
12
13
14

2220577
2750785
2220497
Not Used
2220635
2220609
2750900
2220466
Not Used
2220414
4640013
2220416
0100011
0100020

3120800

DESCRIPTION
HYDRAULIC DIAGRAM - SWING

QTY.

REV.

Ref.

Fitting, Straight
Hose
Fitting

2
2
2

Fitting, Tee
Fitting, Reducer
Hose
Fitting, 90

2
2
3
1

Fitting, Straight
Valve, Shuttle
Fitting, 90

Loctite
Sealant

2
1
2

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S

A/R
A/R

6-39

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-17. HYDRAULIC DIAGRAM - TELESCOPE

6
H
Y
D
R
A
U
L
I
C
S

6-40

3120800

SECTION 6 HYDRAULICS
FIGURE 6-17. HYDRAULIC DIAGRAM - TELESCOPE
FIG & ITEM #

PART NUMBER
2791991

1
2
3
4
5
6
7
8

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119

3120800

DESCRIPTION
HYDRAULIC DIAGRAM - WITH PROP TELE
(STANDARD CONTROLS)

2220221
2220758
4640216
2220221
2220758
2751114
2220343
2220343
2220396

Fitting, Reducer
Fitting
Valve, Flow Control
Fitting, Reducer
Fitting
Hose
Fitting, Straight
Fitting, Straight
Fitting

2791758

HYDRAULIC DIAGRAM - WITHOUT PROP TELE


(STANDARD CONTROLS)

2751114
2220343
Not Used
2180479
Not Used
0100011
Not Used
2180776
2751104
2751003
2753327
Not Used
2220372
2220651
2220444
2220396
220619
220385
4640216

QTY.

REV.

Ref.

1
1
2
1
1
2
2
2
2
Ref.

Hose
Fitting, Straight

2
4

Fitting, Straight Modified

Sealant

A/R

Orifice (.015)
Hose (Prior to S/N 61842)
Hose
Hose

2
1
1
1

Fitting, Straight
Fitting
Fitting, Tee
Fitting, Pipe
Fitting, Reducer
Fitting, Tee
Valve, Colorflow

1
1
1
1
1
1
1

S
E
C
T
I
O
N

6-41

H
Y
D
R
A
U
L
I
C
S

S
E
C
T
I
O
N

SECTION 6 HYDRAULICS
FIGURE 6-17. HYDRAULIC DIAGRAM - TELESCOPE
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

6
H
Y
D
R
A
U
L
I
C
S

6-42

3120800

SECTION 7 ELECTRICAL
TABLE OF CONTENTS
FIGURE

7-1
7-2
7-3

DESCRIPTION

PAGE

ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2


ELECTRICAL SCHEMATIC - GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
ELECTRICAL SCHEMATIC - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

3120800

7-1

S
E
C
T
I
O
N

SECTION 7 ELECTRICAL

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

ELECTRICAL DIAGRAM LIST


Note: Diagrams with asterisk (*) are shown in the
following pages. Diagrams not shown are available
from the JLG Service Department.

Ref.

Alarm Wiring Diagrams


Standard and Hydraulic Controls (Prior to April
1992)
Back-up Alarm Wiring Diagram
Descent Alarm Wiring Diagram
Motion Alarm Wiring Diagram
Swing Alarm Wiring Diagram
Tilt Alarm Wiring Diagram
Travel Alarm Wiring Diagram
Diode - 6 Amp
Relay - SPST
Standard Controls (April 1992 to April 1993)
Back-up Alarm Wiring Diagram
Descent Alarm Wiring Diagram
Motion Alarm Wiring Diagram
Swing Alarm Wiring Diagram
Tilt Alarm Wiring Diagram
Travel Alarm Wiring Diagram
Card, Circuit
Relay
Diode - 6 Amp
Alarm (Tilt Only - Located at Console)
Standard Controls (April 1993 to Present)
Back-up Alarm Wiring Diagram
Descent Alarm Wiring Diagram
Motion Alarm Wiring Diagram
Swing Alarm Wiring Diagram
Tilt Alarm Without Cutout Wiring Diagram
Tilt Alarm With Cutout Wiring Diagram
Travel Alarm Wiring Diagram
Relay
Diode - 6 Amp
Card, Circuit
Alarm (Tilt Alarm Only - Located at Console)
Capacitor (Tilt Alarm Only - Located at Console)
Switch, Push Button (Tilt Alarm Only - Located
at Console)
Nameplate - Override (Tilt Alarm Only - Located
at Console)

Ref.

4932667

Australian Modification Wiring Diagram

Ref.

4932840
4921818

Axle Extend From Platform Wiring Diagram


Harness, Switch (Located at Platform Box)

Ref.
1

71

7
4931472/1280555

E
L
E
C
T
R
I
C
A
L

4931468/1280555

0239055
4931520/1280555
4931470/1280555
4931399/1280555

3990010
3740049
4932507/1281840
4932507/1281840
4932508/1281840
4932507/1281840

0253077
4932507/1281840

0610091
3740049
3990010
0140026
4932638/1282091
4932637/1282091
4932639/1282091
4932637/1282091

0253077
0254203
4932638/1282091

3740049
3990010
0610104
0140026
1540002
4360274
3252321

7-2

REV.

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
A/R
1

A/B
A/B
A
A/B
A/B
B/B

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
A/R
A/R

/
/
/
/

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
A/R
A/R
A/R
1

2/C
2/C
2/C
2/C
5
B
2/C

1
1

3120800

SECTION 7 ELECTRICAL
FIG & ITEM #

PART NUMBER

QTY.

REV.

Ref.
11.6m
7m

4931463
1060079
1060016

Axle Limit Switch Wiring Diagram (Fixed Axle)


Cable, Electrical - 16/4
Cable, Electrical - 16/3

4932843
1060016

Axle Limit Switch Wiring Diagram (Oscillating Axle)


Cable, Electrical - 16/3

Ref.
14m

Beacon/Strobe Light Wiring Diagrams


Beacon Light - Platform Mounted (Prior to September 1991)
Beacon Light - Platform Mounted (September
1991 to Present)
Beacon/Strobe Light - Turntable Mounted (Prior
to February 1994)
Beacon/Strobe Light - Turntable Mounted (February 1994 to Present)

Ref.

Drive Cut-out Wiring Diagrams


8 Meter (Dutch Spec)
Relay, Bosch
Cable, Electrical - 16/3
Horizontal (Italian Spec)
Relay - 2PDT

Ref.
Ref.
1
4.6m
Ref.
1

Dual Fuel Wiring Diagram (Prior to March 1995)


Harness
Switch, Toggle (Located at Ground Control Box)

Ref.
1
1

F/G

4921305
4360201
4932813
4921763
4360201

Dual Fuel Wiring Diagram (March 1995 to Present)


Harness
Switch, Harness

Ref.
1
1

Ref.

4931085
4931740
4931674
4932673

4932097
3740049
1060300
4932337
4120012
4931444/1281738

4931671
4360179
4360089
3740013
4360065
2920034
3251695

0255152
2920026
2920029
4360065
4360179
3740099

3120800

DESCRIPTION

Engine Distress Wiring Diagram - Deutz Engines


(Prior to September 1994)
Switch, Temperature
Flasher
Relay
Switch, Pressure
Lamp (Located at Platform Console)
Nameplate - Engine Distress
Engine Distress Wiring Diagram - Deutz Engines
(September 1994 to Present)
Lamp, Indicator
Bulb, Light
Switch, Oil Pressure
Switch, Temperature
Relay

Ref.

Ref.

Ref.

Ref.

3/B

E
L
E
C
T
R
I
C
A
L

1
1
1
1
1
1

Ref.

S
E
C
T
I
O
N

1
1
1
1
1

7-3

S
E
C
T
I
O
N

SECTION 7 ELECTRICAL
FIG & ITEM #

PART NUMBER
4931598
3740013
4360089
2920034
3251695
4360182
4360157

REV.

Ref.

1
1
1
1
1
1

2920026
2920029
4360182
4360157
3740044
0251683
2920027
2920029
4360037
1702528

Engine Run Light Wiring Diagram - Deutz Engines


Lamp, Indicator
Bulb, Light
Switch, Pressure
Decal - Engine Run

Ref.
1
1
1
1

4932892

Engine Shut-Down Wiring Diagram - Deutz Engines

Ref.

4931640

Extend-A-Reach Wiring Diagram


Switch, Toggle - DPDT/MC (Located at Both Control
Boxes)
Nameplate - Articulate (When Required)
Extend-A-Reach Overload Wiring Diagram (Prior to
July 1992)
Relay, Bosch - SPDT
Alarm, Tilt
Diode - 6 Amp
Relay - Timer
Extend-A-Reach Overload Wiring Diagram (July
1992 to Present)

Ref.

4360202
3251747
1693714
3740049
1690251
3990010
1690249
4932564

7-4

Engine Distress Wiring Diagram - Ford Engines


(Prior to July 1994)
Relay
Flasher
Lamp (Located at Platform Console)
Nameplate - Engine Distress
Switch, Oil Pressure
Switch, Water Temperature

QTY.

Engine Distress Wiring Diagram - Ford Engines


(July 1994 to Present)
Lamp, Indicator
Bulb, Light
Switch, Oil Pressure
Switch, Water Temperature
Relay

0255058

E
L
E
C
T
R
I
C
A
L

DESCRIPTION

Ref.

1
1
1
1
1

2
2
Ref.

1
1
2
1
Ref.

Ref.

/A

4932434/
1281684
1060042

4WS Wiring Diagram (Without Axle Jacks)

4932847
1060341

4WS Wiring Diagram (With Dual Axle Jacks)


Cable, Electrical - 16/2

Ref.
6.1m

4932492

French Modification Wiring Diagram

Ref.

4931693
3990001
3740049

Generator Wiring Diagram - 110V (Deutz)


Diode - 3.5 Amp
Relay

Ref.
1
1

Cable, Electrical - 16/5

4.6m

3120800

SECTION 7 ELECTRICAL
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

4360294

Breaker, Circuit - 30 Amp


Generator Wiring Diagram - 110V (Ford) (Prior to
March 1995)
Diode - 3.5 Amp
Relay
Breaker, Circuit - 30 Amp

4931314/4931692

3990001
3740049
4360294

4932806
3990010
4360294

4931691
1060300
1060515

Heaters Wiring Diagram (Deutz) (Prior to January


1992)
Cable, Electrical - 16/3
Cable, Electrical - 12/4

C/D

2
1
1

Ref.
3
1

Ref.
50 Ft.
20 Ft.

40 Ft.
10 Ft.

4931411
1060016
1060515

Heaters Wiring Diagram (Ford)


Cable, Electrical - 16/3
Cable, Electrical - 12/4

Ref.
30 Ft.
10 Ft.

Ref.

1060042
3740049
4921877
4921873
4921876

4932847
1060341

4932875
4921851
3740049
4921872
4921873

4932873
4921875
3740049
4921874
4921873

Jack (Axle) Wiring Diagram (With 2WD Fixed Axle


Dual Jacks)
Cable, Electrical - 16/5
Relay
Harness - Lift
Harness - Negative Circuit
Harness - Ground Circuit
Jack (Axle) Wiring Diagram (With Fixed Axle 4WS
Dual Jacks)
Cable, Electrical - 16/2
Jack (Axle) Wiring Diagram (With Oscillating Axle
Single Jack)
Harness - Switch
Relay
Harness - Lift
Harness - Negative Circuit
Jack (Axle) Wiring Diagram (With Oscillating Axle
Dual Jack) (80HX)
Harness - Switch
Relay
Harness - Lift
Harness - Negative Circuit

E
L
E
C
T
R
I
C
A
L

1060016
1060268

4932879

3/B

Heaters Wiring Diagram (Deutz) (January 1992 to


Present)
Cable, Electrical - 16/3
Cable, Electrical - 12/3

4932467

3120800

Generator Wiring Diagram - 110V (Ford) (March


1995 to Present)
Diode - 6 Amp
Breaker, Circuit - 30 Amp

Ref.

REV.

Ref.

15 Ft.
1
1
1
1

Ref.

20 Ft.

Ref.

1
1
1
1

Ref.

S
E
C
T
I
O
N

1
2
1
1

7-5

S
E
C
T
I
O
N

SECTION 7 ELECTRICAL
FIG & ITEM #

PART NUMBER

4932876
4921875
3740049
4921874
4921873
1060016
4360199
4360198

7
E
L
E
C
T
R
I
C
A
L

4931680
4932651
0254084/1282112

4932080
4360199
2920110
2920113
3740080

QTY.

REV.

Ref.

2/B

Jack (Axle) Wiring Diagram (With Oscillating Axle


Dual Jack) (80HX+6)
Harness - Switch (Prior to S/N 34309)
Relay
Harness - Lift
Harness - Negative Circuit
Cable, Electrical - 16/3
Switch (S/N 34309 to Present)
Switch (S/N 34309 to Present)

1
1
1
1
30m
1
1

Lights Wiring Diagram Options


Headlight & Taillights (Prior to March 1993)
Headlights & Taillights (March 1993 to April 1994)
Headlights & Taillights (April 1994 to Present)
Headlights & Taillights - Front and Rear
Switch, Toggle - SPST
Headlight
Light, Stop/Turn/Tail
Relay

Ref.
Ref.
Ref.
Ref.
Ref.
1
A/R
A/R
1

2920026
2920029
4360065
3740049
3990010
3740080

Low Oil Pressure Shutdown Wiring Diagram - Deutz


Engines
Lamp, Indicator
Bulb, Light
Switch, Oil Pressure
Relay (In Platform Console Box)
Diode - 6 Amp
Relay (In Platform Console Box)

4931269
0254853
2400005
3740080

Oil Cooler Wiring Diagram - Rear of Turntable


Oil Cooler Wiring Diagram - Inside Turntable
Fuse - 20 Amp
Relay

Ref.
Ref.
1
1

Platform Wiring Diagrams


Prior to July 1992
80HX
80HX+6/86HX
Diode - 6 Amp
Cable, Electrical - 12/4
July 1992 to S/N 29185
2WS Without Prop Tele
4WS Without Prop Tele
2WS With Prop Tele
4WS With Prop Tele
Diode - 6 Amp
Cable, Electrical - 12/4
S/N 29185 to Present
2WS Without Prop Tele

Ref.

0255274

4932091
4932096
3990010
1060012
1281929/4932454
1281929/4932571
1281945/4932575
1281945/4932576

3990010
1060012
1282721/4932931

7-6

DESCRIPTION

Ref.

A/D

1
1
1
1
1
1
2/B
5

Ref.
Ref.
6
2.75m

B
B

Ref.
Ref.
Ref.
Ref.
A/R
8 ft./2.4m

A/C
A/A
A/C
A/C

Ref.

B/2

3120800

SECTION 7 ELECTRICAL
FIG & ITEM #

PART NUMBER
1282721/4932933
1282722/4932932
1282722/4932934

3990010
1060012

1282197
4932059

4WS Without Prop Tele


2WS With Prop Tele
4WS With Prop Tele
Diode - 6 Amp
Cable, Electrical - 12/4
Platform Bumper Wiring Diagram
Wiring Diagram - Chain Mounted (Soft-Touch)
Bumper
Wiring Diagram - Welded on Bumper

QTY.

REV.

Ref.
Ref.
Ref.
A/R
8 ft./2.4m

B/2
C/1
C/1

Ref.
Ref.

Ref.

Ref.

3740049
4460049
0960239
3300047
1060300

Platform Gate Interlock Wiring Diagram (French


Spec)
Relay, Bosch - SPDT
Connector, Strain Relief
Bushing
Nut, Conduit
Cable - 16/3

4932340
4932898
3740049
3990010
1692927
1693405
1693406
4933007

Platform Safe Load Indicator Wiring Diagram


(French Spec)
Prior to S/N 26826
S/N 26826 to S/N 36621
Relay, Bosch - SPDT
Diode - 6 Amp
Socket, Relay
Relay,Timer
Clip, Relay
S/N 36621 to Present

Ref.
Ref.
2
1
1
1
1
Ref.

2900068
2920013
0253686
0253987
0254748
2920111

Platform Work Lights Wiring Diagram


Wiring Diagram (Prior to November 1992)
Worklight
Wiring Diagram (November 1992 to May 1995)
Wiring Diagram (May 1995 to Present)
Wiring Diagram with Padded Platform
Worklight

Ref.
Ref.
2
Ref.
Ref.
Ref.
2

Standard Wiring Diagrams


Wiring Diagrams - Deutz (Prior to May 1994)
80HX
80HX+6/86HX
Harness, Engine (From Engine)
Harness, Engine (From Ground Control Box)
Harness, Valve
Diode - 6 Amp
Cable, Electrical - 16/3
Wiring Diagrams - Deutz (May 1994 to S/N 29185)
80HX
80HX+6/86HX

Ref.

4932089

4932094
4932095
4920852
4920845
4920842
3990010
1060016
4932450
4932453

3120800

DESCRIPTION

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

1
2
2
2
4.6m

Ref.

Ref.
Ref.
1
1
1
A/R

4
2

D
E

89 ft./27.2m

Ref.
Ref.

G
B

7-7

S
E
C
T
I
O
N

SECTION 7 ELECTRICAL
FIG & ITEM #

PART NUMBER
3990010
3730095
4921388
4921389
4921390
1060016
1060042

4932938
Not Available
3990010
3730095
4921388
4921389
4921390
1060016
1060042

E
L
E
C
T
R
I
C
A
L

4932803
4360228
4921388
4921309
4921390
1060016
4932881
4921388
4921390
1060016
4932978

7-8

DESCRIPTION
Diode - 6 Amp
Resistor 7.50 Ohms
Harness, Engine (From Ground Control Box)
Harness, Engine (From Engine)
Harness, Valve
Cable, Electrical - 16/3
Cable, Electrical - 16/5
Wiring Diagrams - Deutz (S/N 29185 to Present)
80HX
80HX+6/86HX
Diode - 6 Amp
Resistor 7.50 Ohms
Harness, Engine (From Ground Control Box)
Harness, Engine (From Engine)
Harness, Valve
Cable, Electrical - 16/3
Cable, Electrical - 16/5
Wiring Diagrams - Ford:
80HX (Prior to March 1995)
Switch, Remote Speed Set
Harness, Engine (From Ground Control Box)
Harness, Engine (From Engine)
Harness, Valve
Cable, Electrical - 16/3
Wiring Diagrams - Ford:
80HX (March 1995 to Present)
Harness, Engine (From Ground Control Box)
Harness, Valve
Cable, Electrical - 16/3
Wiring Diagram:
Proportional Telescope Wiring Diagram

QTY.

REV.

A/R
1
1
1
1
89 ft./27.2m
15 ft./4.6m

Ref.
Ref.
8
1
1
1
1

2/D

141 ft./43m
15 ft./4.6m

Ref.
1
1
1
1

89 ft./27.2m

Ref.
1
1

43 ft./13.1m

Ref.

1870003*

Standard Electrical Schematic

Ref.

0239194

Winterization Wiring Diagram (Deutz)

Ref.

3120800

SECTION 7 ELECTRICAL
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

3120800

7-9

S
E
C
T
I
O
N

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL SCHEMATIC - PLATFORM (SHEET 1 OF 2).

7
E
L
E
C
T
R
I
C
A
L

7-10

3120800

SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

FIGURE 7-2. ELECTRICAL SCHEMATIC - PLATFORM (SHEET 2 OF 2).

7
E
L
E
C
T
R
I
C
A
L

3120800

7-11

S
E
C
T
I
O
N

SECTION 7 ELECTRICAL
FIGURE 7-3. ELECTRICAL SCHEMATIC - GROUND (SHEET 1 OF 2).

7
E
L
E
C
T
R
I
C
A
L

7-12

3120800

SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

FIGURE 7-3. ELECTRICAL SCHEMATIC - GROUND (SHEET 2 OF 2).

7
E
L
E
C
T
R
I
C
A
L

3120800

7-13

SECTION 7 ELECTRICAL

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

THIS PAGE INTENTIONALLY LEFT BLANK

7-14

3120800

SECTION 8 DECALS
TABLE OF CONTENTS
FIGURE

8-1

DESCRIPTION

PAGE

DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

S
E
C
T
I
O
N
8
D
E
C
A
L
S

3120800

8-1

S
E
C
T
I
O
N

SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION

8
D
E
C
A
L
S

8-2

3120800

SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION
FIG & ITEM #

PART NUMBER
0257201
0257200
0257203
0257202
0252146
0252147
0252140
0252138

1
2
3
4

5 to 11
12

13
14
15
16

17
18
19

Not Available
1700584
1701509
1701745
1703480
Not Used
Not Required
1701375
1701431
1701518
1701501
Not Used
1701542
1701505
1701504
1701500
Not Required
1701543

20
1700431
1701703
1701334

21
22
23 to 26
27

1700431
1701703
1701334
Not Used
3820001
Not Used
1700639
1701741
1701026
1701747

3120800

DESCRIPTION
COMMON DECALS INSTALLATION
Australian Spec 80HX With Brown Decals
Australian Spec 80HX With Black Decals
Australian Spec 80HX+6 With Brown Decals
Australian Spec 80HX+6 With Black Decals
CE Spec 80HX With Brown Decals
CE Spec 80HX With Black Decals
CE Spec 80HX+6 With Brown Decals
CE Spec 80HX+6 With Black Decals

QTY.

REV.

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

7/4
7/4
8/4
8/3
8/3
8/3
9/1
9/3

Nameplate - Serial Number


Decal - Patent
Decal - Manual
Decal - Manual Descent Options:
Prior to S/N 25609
S/N 25609 to Present

1
1
1
1

Decal - Extend-A-Reach Options:


80HX
80HX+6/86HX Brown
80HX+6/86HX Black
Decal - Crushing
Decal - Arrow

A/R
0
2
2
A/R
4

Decal - Fuel Options:


Gas
Diesel
Decal - Hydraulic
Decal - Tie-Down/Lid-up
Decal - Fuel LP Gas Options:
Without Dual Fuel
With Dual Fuel
Stripe Options:
80HX:
Brown (Prior to August 1995)
Brown (August 1995 to Present)
Black
80HX+6/86HX
Brown (Prior to August 1995)
Brown (August 1995 to Present)
Black
Rivet
Decal - Model Designation Options:
80HX Brown Prior to March 1992
80HX Brown March 1992 to Present
80HX Black Prior to March 1992
80HX Black March 1992 to Present

S
E
C
T
I
O
N
8
D
E
C
A
L
S

1
8
A/R
0
1
A/R
40 ft./12.2m

41 ft./12.5m

A/R
2

8-3

S
E
C
T
I
O
N

SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER
1700959
1701379

28
1700422
1701684
1700349
1701685
1701376
1701548

8
29

D
E
C
A
L
S

30
31

32
33
34
35
36
37
38
39
40
41 to 42
43
44

45
46

47
48
49
50 to 53
54
55 to 56
57

101

8-4

1700422
1701684
1700349
1701685
Not Required
Not Used
Not Required
3252345
Not Used
0961127
0100010
1701502
0860520
3311405
4751400
1060279
0641408
Not Used
3251813
1700981
1701321
Not Used
Not Required
1701110
1701433
1701503
1701499
1701555
Not Used
4420052
Not Used
Not Available
0251685
3252095
3820001

DESCRIPTION

QTY.

86HX Brown Prior to July 1990


80HX+6 Black
Decal - JLG Lift or JLG Options:
JLG Lift - 80HX Brown Prior to April 1992
JLG Lift - 80HX Brown April 1992 to Present
JLG Lift - 80HX Black Prior to April 1992
JLG Lift - 80HX Black April 1992 to Present
JLG - 80HX+6/86HX Brown
JLG - 80HX+6/86HX Black
Decal - JLG Lift or JLG Options:
JLG Lift - 80HX Brown Prior to April 1992
JLG Lift - 80HX Brown April 1992 to Present
JLG Lift - 80HX Black Prior to April 1992
JLG Lift - 80HX Black April 1992 to Present
80HX+6/86HX Brown

A/R
2
2
2
2
0

Decal - LP Gas Caution Options:


Without Dual Fuel
With Dual Fuel

A/R
0
1

Bushing, Snap
Loctite, Adhesive (Not Shown)
Decal - Hydraulic Oil High
Box, Manual Storage
Locknut 1/4"-20NC
Flatwasher 1/4"
Cable, Lanyard
Bolt 1/4"-20NC x 1"

1
A/R
1
1
5
6
1
1
1
1
1

Decal - USA (Prior to August 1995 Only)


Decal - JLG Options:
Decal - JLG (Brown)
Decal - JLG (Black)
Decal - JLG Options:
80HX
80HX+6/86HX Brown
80HX+6/86HX Black
Decal - Hydraulic Oil Low
Decal - Lift Here/Tiedown
Decal - Tire Pressure (Prior to August 1995 Only)
Tape, Safety
Decal - Bar Code (August 1995 to Present)
LIFTING DIAGRAM INSTALLATION
Decal - Lifting Diagram
Rivet

REV.

1
A/R
0
2
2
1
2
4
6.1 ft./1.9m

1
Ref.
2
8

3120800

SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

0252150
0257200/
0257201
0252156
0257202/
0257203
0254406
0252908
0252912
0252151
0252155
0252148
0252139
0252907
0252911
0253249
0253275
0252150
0252156
201
3252347
1703518
1693292
1693294
1701600
1701791
3252347
202
1700037
1701616
1701515
1693285
1701599
1701789
1700037
203
3251637
1702301
1702888
1701533
1701534
1701564
1701698
1701797
3251637
1702301
1702888

3120800

DESCRIPTION
DECAL INSTALLATION (VARIABLE PARTS)
80HX Australian Spec Prior To S/N 25609
80HX Australian Spec S/N 25609 To Present
80HX+6/86HX Australian Spec Prior To S/N 25609
80HX+6/86HX Australian Spec S/N 25609 To Present
Australian Spec Only Prior To S/N 25609
80HX Dutch Spec
80HX+6/86HX Dutch Spec
80HX French Spec
80HX+6/86HX French Spec
80HX German & Austrian Spec
80HX+6/86HX German & Austrian Spec
80HX Italian Spec
80HX+6/86HX Italian Spec
80HX Spanish Spec
80HX+6/86HX Spanish Spec
80HX UK English Spec
80HX+6/86HX UK English Spec
Nameplate - Footswitch Warning Options:
Australian Spec
Dutch Spec
French Spec
German and Austrian Spec
Italian Spec
Spanish Spec
UK English Spec
Decal - Ground Control Location Options:
Australian Spec
Dutch Spec
French Spec
German and Austrian Spec
Italian Spec
Spanish Spec
UK English Spec
Nameplate - Axle Extend/Retract Options:
Australian Spec Prior to May 1994
Australian Spec May 1994 to October 1995
Australian Spec October 1995 to Present
Dutch Spec
French Spec
German and Austrian Spec
Italian Spec
Spanish Spec
UK English Spec Prior to May 1994
UK English Spec May 1994 to October 1995
UK English Spec October 1995 to Present

QTY.

REV.

Ref.
Ref.

Ref.

3/3

Ref.

Ref.

1/3

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

A
4
3
3
3
3
4
2
3
2
3
6
7

S
E
C
T
I
O
N
8
D
E
C
A
L
S

8-5

S
E
C
T
I
O
N

SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

204
3251870
1701531
1701506
1701562
1701696
1701795
3251870

205
1690696
Not Required
1693286
1693288
1701601
1701794
Not Required

D
E
C
A
L
S

206
1690697
1701567
1701577
1690697
1690697
1690697
Not Required
207
1691483
1701596
1693289
1693291
1701602
1701798
Not Required
208
1701818
1701596
Not Required
Not Required
Not Required
Not Required
Not Required
209
3252197
1702958
Not Required
210
Not Required
1703477

8-6

DESCRIPTION
Decal - Steer/Axle Select Options:
Australian Spec
Dutch Spec
French Spec
German and Austrian Spec
Italian Spec
Spanish Spec
UK English Spec
Decal - Caution Options:
Australian Spec
Dutch Spec
French Spec
German and Austrian Spec
Italian Spec
Spanish Spec
UK English Spec
Decal - Caution Options:
Australian Spec
Dutch Spec
French Spec
German and Austrian Spec
Italian Spec
Spanish Spec
UK English Spec
Decal - Caution Options:
Australian Spec
Dutch Spec
French Spec
German and Austrian Spec
Italian Spec
Spanish Spec
UK English Spec
Decal Options:
Australian Spec
Dutch Spec
French Spec
German and Austrian Spec
Italian Spec
Spanish Spec
UK English Spec
Nameplate Options (Australian Spec Only):
Australian Spec Prior to S/N 27326
Australian Spec S/N 27326 to Present
Dutch, French, German, Austrian, Italian, Spanish
& UK English Specs
Decal - Max. Tire Load (S/N 25609 to Present)
Australian Spec
Dutch, French, German, Austrian Italian, Spanish
& UK English Specs

QTY.

REV.

3120800

SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

211
Not Required
1702928
212
4420052
4420052
4420051
213
Not Required
1703677
Not Required
214
Not Required
1703665
Not Required
215
Not Required
1703663
Not Required
216
Not Required
1703664
Not Required

2900994

2900995

2900981

2900982

Not Available

3120800

DESCRIPTION
Nameplate - CE (S/N 25609 to Present)
Australian Spec
Dutch, French, German, Austrian, Italian, Spanish
& UK English Specs
Tape, Safety
Australian Spec
Dutch, French, German, Austrian, Italian, Spanish
& UK English Specs Prior to S/N 25609
Dutch, French, German, Austrian, Italian, Spanish
& UK English Specs S/N 25609 to Present
Decal - Safe Working Load Options
Australian Spec (Prior to S/N 34839)
Australian Spec (S/N 34839 to Present)
Dutch, French, German, Austrian, Italian, Spanish
& UK English Specs Prior to S/N 25609
Decal - Danger (Electrical Hazard) Options:
Australian Spec (Prior to S/N 34839)
Australian Spec (S/N 34839 to Present)
Dutch, French, German, Austrian, Italian, Spanish
& UK English Specs Prior to S/N 25609
Decal - Maintenance Options:
Australian Spec (Prior to S/N 34839)
Australian Spec (S/N 34839 to Present)
Dutch, French, German, Austrian, Italian, Spanish
& UK English Specs Prior to S/N 25609
Decal - Caution (Safety Harness)
Australian Spec (Prior to S/N 34839)
Australian Spec (S/N 34839 to Present)
Dutch, French, German, Austrian, Italian, Spanish
& UK English Specs Prior to S/N 25609

Decal Kit Options:


80HX Australian Spec with Brown Decals (Includes
Items 2,3,13,14,17,18,27,28,29,35,44,48,54 &
202-206)
80HX+6 Australian Spec with Brown Decals
(Includes Items 2,3,4,12,13,14,17,18,27,28, 35,44,
46-49, 54 & 202-207)
80HX Dutch Spec (Brown Decals) (Includes Items
2-4,13,15,17,18,35,47,48,81,82,86,87,201-204,
206-208,210 & 211)
80HX+6 Dutch Spec (Brown Decals) (Includes
Items 2-4,13,15,17,18,35,47,48,82-84,87,
201-204,206-208,210 & 211)
Note: All other specs and colors are not
available.

QTY.

REV.

14.7 ft./4.5m

S
E
C
T
I
O
N
8

A/R
0
1

D
E
C
A
L
S

A/R
0
2

A/R
0
1

A/R
0
1

Ref.

8-7

S
E
C
T
I
O
N

SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

8
D
E
C
A
L
S

8-8

3120800

SECTION 9 RECOMMENDED SERVICE PARTS STOCK


MODELS 80HX/80HX+6 (WITH DEUTZ ENGINE)
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.

JLG PART
NUMBER

QTY PER FLEET

DESCRIPTION
1-10

10-20

20 OR MORE

1
1
1
1
1

1
2
2
2
2

2
2
2
2
2

1 Dozen
1
1
1 Case
1
1
1
1
1

1 Dozen
1
1
1 Case
1
1
1
1
1

1 Dozen
1
1
1 Case
1
1
1
1
1

S
E
C
T
I
O
N

STANDARD PARTS
4360277
7012339
7000417
7002450
7000418
7004214
3740067
3740059
7014503
4360155
2400054
7008828
7008829
1660183
1340046
2120107
3740049
3740122
3740123
4360069
4360232
4360475
4360274
4360468
7010698
4360200
4360202
4360267
4360281
4360212
4360171
4360280
7006153
7006138
2940006
4360031
1600141
7011907
4360199
4360476
3740086

3120800

Switch, Limit (Figures 1-14, 2-33 & 3-1)


Coil - Vickers Valve (Figure 2-4)
Coil - Bang-Bang Valve (Dump) (Figure 2-5)
Coil - Bang-Bang Valve (Dump) (Figure 2-6)
Coil - Bang-Bang Valve (Working) (Figures 2-5, 2-6, 2-7
and 2-8)
Element, Air Filter (Figure 2-16)
Relay (Figure 2-16)
Relay (Deutz) (Figure 2-16)
Filter, Oil (Deutz Engine Machines) (Figure 2-16)
Switch, Disconnect (Figure 2-16)
Fuse - 35 Amp (Figure 2-16)
Cable, Throttle (Deutz) (Figure 2-17)
Board, PC (Deutz) (Figure 2-17)
Coupling, Pump (Deutz Engine Machines) (Figure 2-25)
Breather, Hydraulic Tank (Figure 2-27)
Element, Hydraulic Oil Filter (Figure 2-27)
Relay - SPDT (Figures 2-31 and 7-1)
Relay - SPDT (Figures 2-31 and 4-5)
Relay - SPDT (Figures 2-31 and 4-5)
Breaker, Circuit - 10 Amp (Figures 2-31 and 4-5)
Breaker, Circuit - 15 Amp (Figures 2-31 and 4-5)
Switch, Mushroom (Figures 2-31 and 4-5)
Switch, Push Button - SPST/MC (Figures 2-31 and 4-5)
Switch, Key (Figure 2-31)
Key (Figure 2-31)
Switch, Toggle - DPDT/MC (Figures 2-31 and 4-5)
Switch, Toggle - DPDT/MC/CO (Figures 2-31 and 4-5)
Contact, Switch Block (Figure 2-31)
Contact, Switch Block (Figure 2-31)
Breaker, Circuit - 3 Amp (Figure 2-31)
Switch, Tilt Indicator (Figure 2-32)
Switch, Tilt Indicator (Figure 2-32)
Power Track - 1 Foot Section (Figure 3-1)
Power Track - Pin Kit (Figure 3-1)
Latch, Platform Door (Figures 4-1 and 4-2)
Footswitch (Figures 4-1 and 4-2)
Controller, PQ (Figure 4-5)
Electrical Assembly - 1600141 Controller (Figure 4-5)
Switch, Toggle - SPDT (Figure 4-5)
Contact, Switch Block (Figure 4-5)
Relay, Mico (Figure 4-5)

9
R
E
C
O
M
M
E
N
E
D

2 per machine 2 per machine 2 per machine


2 per machine 2 per machine 2 per machine

1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
24
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
2
24
1
1
1
2
1
1
1

2
2
2
2
2
1
2
2
6
2
2
2
2
1
2
2
2
24
1
1
1
2
2
2
2

S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K

9-1

S
E
C
T
I
O
N

SECTION 9 RECOMMENDED SERVICE PARTS STOCK


MODELS 80HX/80HX+6 (WITH DEUTZ ENGINE)
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.

JLG PART
NUMBER
4360112
4360209
3990010
3740099

9
R
E
C
O
M
M
E
N
E
D

QTY PER FLEET

DESCRIPTION
Breaker, Circuit - 5 Amp (Figure 4-5)
Breaker, Circuit - 20 Amp (Figure 4-5)
Diode - 6 Amp (Figure 7-1)
Relay (Figure 7-1)

1-10

10-20

20 OR MORE

1
1
4
1

1
1
6
1

2
2
8
2

1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1

2
2
2
1
1
2
2
1
1
1

VARIABLE PARTS
4360263
4120012
1693405
7011903
7003789
2900838
7014676
4360057
4360049
4360053

Switch, Limit (French Spec) (Figure 4-6)


Relay - 2PST (Italian Spec) (Figure 7-1)
Relay, Timer (French Spec) (Figure 7-1)
Electrical Assembly - 1600140 Controller (4WS)
Switch, Steer - 1600140 Controller (4WS)
U.S. Standards Fastener Kit
U.S. Standards Tool Kit
Switch, Limit (Figure 3-1)
Switch, Limit (Figure 1-14)
Switch, Limit (Figure 1-14)

S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
9-2

3120800

SECTION 10 SPECIAL OPTIONS


Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to
all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

0237063

AIR CLEANER SERVICE INDICATOR INSTALLATION

Ref.

0237142
0250330
0237143

AIRLINE TO PLATFORM INSTALLATIONS


1/2" Airline Installation - 80HX
1/2" Airline Installation - 80HX+6 and 86HX
3/4" Airline Installation - 80HX

Ref.
Ref.
Ref.
Ref.

0239121

BRUSH INSTALLATION - T/T BEARING (S/N 11028)

Ref.

0270723

BEACON MOUNTED UNDER PLATFORM


INSTALLATION

Ref.

1702788
1703479
1704174
1704175

BIODEGRADABLE HYDRAULIC FLUID DECALS


USE WITH #072D (UK ENGLISH)
USE WITH #072D (GERMAN)
USE WITH #072E (UK ENGLISH)
USE WITH #072E (GERMAN)

Ref.
1
1
1
1

0258376
0801151

BOOM INSTALLATION - SPECIAL MODIFIED


Boom Assembly

Ref.
Ref.

0239121

BRUSH INSTALLATION - T/T BEARING

Ref.

0254834

4 SPACER INSTALLATION - T/T BEARING

Ref.

0256789

CAMERA MOUNTING INSTALLATION

Ref.

0254161

CHIP COVERS INSTALLATION - POWER TRACK

Ref.

0253634
0256620

COVER INSTALLATION - METAL CONSOLE (80HX)


COVER INSTALLATION - METAL CONSOLE (80HX+6)

Ref.
Ref.

EXHAUST INSTALLATIONS - SPECIALS


Deutz Engines:
Exhaust Purifier Installation (Prior to April 1993)
Exhaust Purifier Installation (April 1993 to
Present)
Spark Arrester Installation (Prior to January
1992)
Spark Arrester Installation (January 1992 to
Present)

Ref.

HEATERS INSTALLATION
Deutz Engines:
Oil Heater Installation (Prior to January 1992)
Oil Heater Installation (January 1992 to Present)
Battery Heater Installation

Ref.
Ref.
Ref.
Ref.
Ref.

0250632
0254109
0235110
0252736

0238779
0238784
0252654
2580024

3120800

REV.

S
E
C
T
I
O
N
10
S
P
E
C
I
A
L
O
P
T
I
O
N
S

Ref.
Ref.
Ref.
Ref.

10-1

S
E
C
T
I
O
N

SECTION 10 SPECIAL OPTIONS


FIG & ITEM #

PART NUMBER
0239194
4360295

0254097
0236662

10

0254084

S
P
E
C
I
A
L

0257591
0237064
0254096

IGNITION SWITCH WITH INDIVIDUAL CODED KEYS

Ref.

LIGHTS INSTALLATION - SPECIAL


Brake Lights Installation
Headlights and Taillights Installation (Prior to
March 1993)
Headlights and Taillights Installation (March 1993 to
Present)
Forward and Reverse Installation (S/N 33000 to
Present)
Panel Lights Installation (On Ground and Platform
Control Boxes)
Turn Signals Installation

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

OIL COOLER INSTALLATIONS


Oil Cooler Installation - Mounted at Rear of T/T
Oil Cooler Installation - Mounted Inside of T/T

Ref.
Ref.
Ref.

0252126

OVERLOAD SYSTEM FOR EXTEND-A-REACH


INSTALLATION (80HX+6 OPTION) (LOCATED ON
EAR LEVEL CYLINDER)

Ref.

0258039

OVERLOAD SENSING SYSTEM INSTALLATION


(FRENCH SPEC.)

Ref.

0251080
0252649

0256436
0257728

OXY-ACETYLENE LINES INSTALLATION - 80HX


OXY-ACETYLENE LINES INSTALLATION - 80HX+6
AND 86HX
PIPE RACK INSTALLATION (PRIOR TO NOVEMBER
1997)
PIPE RACK INSTALLATION (NOVEMBER 1997 TO
PRESENT)

0250257
0250261
0250262

PLATFORM (WELDED-ON) KICKPLATES INSTALLATION - LOW MOUNT PLATFORM


3 x 5 Platform
3 x 6 Platform
3 x 8 Platform

0250707
0250708
0250709
0250731
0250730

PLATFORM (BOLT-ON) KICKPLATES INSTALLATION


3 x 5 Standard Platform
3 x 6 Standard Platform
3 x 8 Standard Platform
3 x 5 Low Mount Platform
3 x 6 Low Mount Platform

REV.

Ref.

Ref.

0236610
0254853

10-2

Cold Weather Start Kit Installation

QTY.

LOCKS INSTALLATION - TURNTABLE (90)(S/N 11028


AND S/N 13487)

0251509

O
P
T
I
O
N
S

DESCRIPTION

Ref.
Ref.

Ref.
Ref.

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

3120800

SECTION 10 SPECIAL OPTIONS


FIG & ITEM #

PART NUMBER
0250732

3 x 8 Low Mount Platform

QTY.

PLATFORM STEP INSTALLATION

Ref.

0254429
0254431

RECEPTACLE AT PLATFORM INSTALLATION


80HX
80HX+6 and 86HX

Ref.
Ref.
Ref.

RECEPTACLE MOUNTING PLATE INSTALLATION ARGENTINA

Ref.

TANK INSTALLATIONS - FUEL AND OIL (SPECIAL)


52 Gallon Tank Fuel Installation
Tank - 52 Gallon
60 Gallon Tank Fuel Installation
Tank - 60 Gallon

Ref.
Ref.
1
Ref.
1

0255937
4400389
0239511
4843197

10

7016654
7002822
7004275
7004276
7002828
7014676
9900443

TOOLS FOR SERVICE:


Crimper, Wire
Fastener Kit - U.S. Standards
Pin Extractor - Universal (For Electrical Connectors with
Pins and Sockets)
Screwdriver, Magnetic
Screwdriver, Pontiometer
Seal Tool 1" (For Cylinders)
Seal Tool 1 1/2" (For Cylinders)
Stripper, Wire
Tool Kit - U.S. Standards
Tool Box and Tools

0270487
1340064
1340063
7015009
7015010

TURBO PRE-AIR CLEANER INSTALLATIONS


Deutz Engines
Turbo, Pre-Cleaner
Air Cleaner Assembly
Element, Primary
Element, Secondary

1
1
1
1

0254709

TURNTABLE PINION SHIELD INSTALLATION

Ref.

0250123

WATERLINE TO PLATFORM INSTALLATION (S/N


12452) (80HX)

Ref.

0251078
0252648

WELD CABLES INSTALLATION - 80HX


WELD CABLES INSTALLATION - 80HX+6 AND 86HX

Ref.
Ref.

0238313
0270221

WHEEL DRIVE INSTALLATION - 4.5MPH


Prior to S/N 51532
S/N 51532 to Present

Ref.
Ref.

7002821
2900838
7002823

REV.

Ref.

0238442

0254793

3120800

DESCRIPTION

S
E
C
T
I
O
N

S
P
E
C
I
A
L

Ref.
Ref.
Ref.

O
P
T
I
O
N
S

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

10-3

S
E
C
T
I
O
N

SECTION 10 SPECIAL OPTIONS


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

10
S
P
E
C
I
A
L
O
P
T
I
O
N
S

10-4

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
0060020
0060023
0080029
0080039
0080039
0080039
0080039
0080046
0080087
0080091
0080091
0080098
0080098
0080099
0080099
0080117
0080119
0080121
0080124
0080163
0080163
0080164
0080164
0080210
0100001
0100001
0100001
0100004
0100009
0100010
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011

PAGE
. . . . . 2-67
. . . . . 2-67
. . . . . 2-99
. . . . . 2-56
. . . . . 2-62
. . . . . 2-77
. . . . . 2-89
. . . . . 2-62
. . . . . 2-99
. . . . . 2-73
. . . . . 2-88
. . . . . 4-11
. . . . . . 4-5
. . . . . 4-10
. . . . . . 4-5
. . . . . 2-58
. . . . . 2-99
. . . . . 2-99
. . . . . 2-95
. . . . 2-100
. . . . . 2-99
. . . . 2-100
. . . . . 2-99
. . . . . 2-88
. . . . 2-109
. . . . . 4-15
. . . . . 4-19
. . . . . 2-33
. . . . . 2-33
. . . . . . 8-4
. . . . . 1-12
. . . . . 1-15
. . . . . 1-16
. . . . . 1-19
. . . . . 1-21
. . . . . . 1-3
. . . . . . 1-4
. . . . . 1-52
. . . . . 1-55
. . . . 2-113
. . . . 2-116
. . . . 2-120
. . . . 2-131
. . . . . 2-51
. . . . . 2-86
. . . . . 2-88
. . . . . 2-93
. . . . . 3-15

3120800

P/N
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100011
0100019
0100019
0100019
0100019
0100019
0100019
0100019
0100019
0100019
0100019
0100019
0100019
0100019
0100020
0100020
0100020
0100020
0100020
0100020
0100020
0100020
0100020
0100020
0100020
0100020
0100020
0100020
0100020

PAGE
. . . . . . 3-3
. . . . . 4-10
. . . . . . 4-5
. . . . . 5-11
. . . . . 5-13
. . . . . 5-15
. . . . . 5-17
. . . . . 5-19
. . . . . 5-23
. . . . . 5-25
. . . . . 5-27
. . . . . . 5-3
. . . . . . 5-3
. . . . . 5-33
. . . . . . 5-5
. . . . . . 5-7
. . . . . . 5-9
. . . . . 6-19
. . . . . 6-21
. . . . . 6-39
. . . . . 6-41
. . . . . 1-11
. . . . . 1-12
. . . . . 1-22
. . . . . 1-51
. . . . 2-123
. . . . 2-123
. . . . . . 2-3
. . . . . 2-33
. . . . . 2-33
. . . . . 2-51
. . . . . 3-10
. . . . . 4-11
. . . . . . 4-6
. . . . 2-105
. . . . 2-106
. . . . . 2-73
. . . . . 2-86
. . . . . 2-88
. . . . . 5-11
. . . . . 5-15
. . . . . 5-17
. . . . . 5-23
. . . . . 5-33
. . . . . 5-33
. . . . . . 5-7
. . . . . . 5-7
. . . . . 6-11
. . . . . 6-16

P/N
0100020
0100020
0100020
0100020
0100020
0100021
0100021
0100035
0100035
0100035
0100035
0100035
0100035
0100035
0100035
0100035
0100035
0100035
0100035
0100038
0100038
0100038
0100038
0100038
0100038
0100038
0100038
0100038
0100038
0100038
0100038
0100038
0100063
0101218
0140001
0140019
0140019
0140024
0140026
0140026
0140032
0181158
0181159
0181175
0181234
0181234
0181286
0200048
0200530

PAGE
. . . . . 6-23
. . . . . 6-32
. . . . . 6-35
. . . . . 6-39
. . . . . . 6-5
. . . . . 4-11
. . . . . . 4-6
. . . . . 5-11
. . . . . 5-13
. . . . . 5-15
. . . . . 5-17
. . . . . 5-19
. . . . . 5-23
. . . . . 5-25
. . . . . 5-27
. . . . . . 5-3
. . . . . 5-33
. . . . . . 5-5
. . . . . . 5-7
. . . . . 5-11
. . . . . 5-13
. . . . . 5-15
. . . . . 5-17
. . . . . 5-19
. . . . . 5-23
. . . . . 5-25
. . . . . 5-27
. . . . . . 5-3
. . . . . 5-33
. . . . . . 5-5
. . . . . . 5-7
. . . . . . 5-9
. . . . . 1-11
. . . . . 5-33
. . . . . . 2-7
. . . . . 4-16
. . . . . 4-20
. . . . 2-124
. . . . . . 7-2
. . . . . . 7-2
. . . . 2-124
. . . . . 2-55
. . . . . 2-55
. . . . . . 3-5
. . . . . 2-74
. . . . . 2-86
. . . . . 2-58
. . . . . . 3-8
. . . . . 2-93

P/N

PAGE

0230435 . . . . . 2-52
0230470 . . . . . 2-51
0231047 . . . . . 2-52
0231311 . . . . . . 2-8
0231756 . . . . 2-107
0231756 . . . . 2-107
0232121 . . . . . 1-60
0232123 . . . . . 2-51
0234721 . . . . . 2-52
0234744 . . . . . 1-22
0234745 . . . . . 1-22
0234746 . . . . . 1-22
0235110 . . . . . 10-1
0235238 . . . . . 4-10
0235238 . . . . . . 4-3
0235238 . . . . . . 4-5
0235238 . . . . . . 4-9
0235980/0235981425
0236106 . . . . . 2-33
0236261 . . . . . . 4-4
0236285 . . . . 2-105
0236285 . . . . 2-105
0236285 . . . . 2-107
0236294 . . . . . . 3-3
0236294 . . . . . . 3-7
0236388 . . . . . 2-57
0236398 . . . . . 2-77
0236421 . . . . . 2-33
0236524 . . . . . 1-22
0236548 . . . . . . 2-3
0236610 . . . . . 10-2
0236662 . . . . . 10-2
0236674 . . . . 2-109
0236741 . . . . . . 4-4
0236741 . . . . . . 4-9
0236758 . . . . . . 3-3
0236758 . . . . . . 3-7
0236766 . . . . . . 3-4
0236768 . . . . . 2-56
0236768 . . . . . 2-62
0236768 . . . . . 2-74
0236768 . . . . . 2-87
0236811 . . . . 2-105
0236815 . . . . 2-127
0236816 . . . . . . 2-3
0236830 . . . . . . 4-3
0236831 . . . . . . 4-3
0236838 . . . . . . 1-3

P/N
0236851
0236876
0236953
0236953
0237010
0237011
0237012
0237054
0237055
0237056
0237063
0237064
0237142
0237143
0237182
0237192
0237241
0237246
0237355
0237357
0237358
0237497
0237546
0237557
0237558
0237627
0237627
0237630
0237635
0237672
0237859
0237936
0237937
0237938
0237939
0237963
0237963
0237975
0238014
0238044
0238089
0238093
0238140
0238153
0238154
0238206
0238207
0238313
0238442

PAGE
. . . . . 1-49
. . . . . 1-50
. . . . . 2-67
. . . . . 2-67
. . . . 2-124
. . . . 2-124
. . . . 2-123
. . . . 2-123
. . . . 2-123
. . . . 2-123
. . . . . 10-1
. . . . . 10-2
. . . . . 10-1
. . . . . 10-1
. . . . . 5-39
. . . . . . 3-8
. . . . . . 3-8
. . . . 2-127
. . . . . 1-59
. . . . . 1-59
. . . . . 1-59
. . . . . 2-76
. . . . . . 2-4
. . . . . . 3-4
. . . . . . 3-3
. . . . . 2-57
. . . . . 2-63
. . . . . 2-67
. . . . . 2-67
. . . . . . 4-3
. . . . . 2-76
. . . . . 2-73
. . . . . 2-75
. . . . . 2-73
. . . . . 2-75
. . . . . 4-11
. . . . . . 4-6
. . . . . . 4-9
. . . . . 1-49
. . . . . 2-81
. . . . . . 1-4
. . . . . 1-19
. . . . . . 2-9
. . . . . . 2-3
. . . . . . 4-3
. . . . . . 2-8
. . . . . . 2-8
. . . . . 10-3
. . . . . 10-3

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
0238630
0238692
0238726
0238777
0238779
0238784
0238785
0238916
0238921
0239055
0239055
0239121
0239121
0239194
0239194
0239244
0239341
0239342
0239511
0239607
0239954
0239962
0250069
0250123
0250143
0250191
0250202
0250220
0250248
0250257
0250261
0250262
0250287
0250330
0250584
0250584
0250599
0250600
0250611
0250632
0250707
0250708
0250709
0250730
0250731
0250732
0250855
0250926
0250934

PAGE
. . . . . 2-33
. . . . . . 3-8
. . . . . 5-39
. . . . 2-107
. . . . . 10-1
. . . . . 10-1
. . . . . 1-49
. . . . 2-109
. . . . . 2-33
. . . . 2-123
. . . . . . 7-2
. . . . . 10-1
. . . . . 10-1
. . . . . 10-2
. . . . . . 7-8
. . . . . 2-83
. . . . . . 4-9
. . . . . . 4-9
. . . . . 10-3
. . . . . 3-10
. . . . . 2-99
. . . . . 2-99
. . . . . 2-68
. . . . . 10-3
. . . . . 4-26
. . . . 2-112
. . . . . 1-15
. . . . . 1-50
. . . . . . 4-9
. . . . . 10-2
. . . . . 10-2
. . . . . 10-2
. . . . . 1-19
. . . . . 10-1
. . . . 2-124
. . . . 2-124
. . . . 2-100
. . . . 2-100
. . . . . 2-51
. . . . . 10-1
. . . . . 10-2
. . . . . 10-2
. . . . . 10-2
. . . . . 10-2
. . . . . 10-2
. . . . . 10-3
. . . . . 3-10
. . . . . 1-55
. . . . . . 2-3

P/N

PAGE

0250935 . . . . . . 2-3
0251078 . . . . . 10-3
0251080 . . . . . 10-2
0251092 . . . . 2-123
0251113 . . . . 2-123
0251114 . . . . 2-123
0251115 . . . . . 1-50
0251128 . . . . . . 3-8
0251177 . . . . . 1-50
0251180 . . . . . 4-26
0251185 . . . . . 1-59
0251199 . . . . . 6-25
0251199* . . . . . 6-2
0251203 . . . . . 4-25
0251208 . . . . 2-112
0251221 . . . . . 1-59
0251312 . . . . . . 2-8
0251339 . . . . 2-105
0251422 . . . . . 2-64
0251509 . . . . . 10-2
0251512 . . . . . . 4-4
0251512 . . . . . . 4-9
0251514 . . . . . 1-22
0251543 . . . . 2-124
0251562 . . . . . 2-64
0251562 . . . . . 2-71
0251632 . . . . . 3-15
0251683 . . . . . 2-64
0251683 . . . . . . 7-4
0251685 . . . . . . 8-4
0251823 . . . . . 1-49
0251932 . . . . 2-111
0251932 . . . . 2-112
0251947 . . . . . 2-83
0251948 . . . . . 4-17
0251948 . . . . . 4-22
0252050 . . . . . 2-58
0252054 . . . . . 4-25
0252126 . . . . . 10-2
0252138 . . . . . . 8-3
0252139 . . . . . . 8-5
0252140 . . . . . . 8-3
0252146 . . . . . . 8-3
0252147 . . . . . . 8-3
0252148 . . . . . . 8-5
0252150 . . . . . . 8-5
0252150 . . . . . . 8-5
0252151 . . . . . . 8-5
0252155 . . . . . . 8-5

P/N

PAGE

0252156 . . . . . . 8-5
0252156 . . . . . . 8-5
0252177 . . . . . 1-15
0252178 . . . . . 1-15
0252184 . . . . . . 2-8
0252185 . . . . . . 2-8
0252186 . . . . . . 2-8
0252187 . . . . . . 2-8
0252210/0252211425
0252234 . . . . . 1-50
0252239 . . . . . 2-77
0252284 . . . . . 2-51
0252488 . . . . 2-116
0252489 . . . . 2-116
0252489 . . . . 2-120
0252507 . . . . . 2-56
0252508 . . . . . 2-57
0252511 . . . . . 2-56
0252512 . . . . . 2-57
0252648 . . . . . 10-3
0252649 . . . . . 10-2
0252654 . . . . . 10-1
0252736 . . . . . 10-1
0252848 . . . . . 4-25
0252907 . . . . . . 8-5
0252908 . . . . . . 8-5
0252911 . . . . . . 8-5
0252912 . . . . . . 8-5
0253034 . . . . . . 2-3
0253036 . . . . . . 2-3
0253038 . . . . . . 2-3
0253039 . . . . . . 2-3
0253051 . . . . . . 2-3
0253052 . . . . . . 2-3
0253053 . . . . . . 2-3
0253054 . . . . . . 2-3
0253077 . . . . . . 7-2
0253077 . . . . . . 7-2
0253170/025316913
0253194 . . . . . 2-63
0253208 . . . . . 3-13
0253249 . . . . . . 8-5
0253275 . . . . . . 8-5
0253331 . . . . . 2-62
0253332 . . . . . 2-62
0253333 . . . . . 2-62
0253334 . . . . . 2-62

P/N

PAGE

0253338 . . . . 2-132
0253372 . . . . 2-132
0253374 . . . . 2-132
0253417 . . . . . 3-10
0253558 . . . . . 4-25
0253572 . . . . . 1-22
0253595 . . . . . 2-76
0253596 . . . . . 2-75
0253597 . . . . . 2-75
0253634 . . . . . 10-1
0253686 . . . . . 4-25
0253686 . . . . . . 7-7
0253696 . . . . . 1-19
0253697 . . . . . 1-49
0253747 . . . . . 4-26
0253987 . . . . . 4-25
0253987 . . . . . . 7-7
0254084 . . . . . 10-2
0254084/128211276
0254093 . . . . . . 6-2
0254093 . . . . . 6-25
0254096 . . . . . 10-2
0254097 . . . . . 10-2
0254109 . . . . . 10-1
0254161 . . . . . 10-1
0254186 . . . . 2-124
0254193 . . . . 2-105
0254203 . . . . . . 7-2
0254243 . . . . . 2-61
0254243 . . . . . 2-62
0254406 . . . . . . 8-5
0254429 . . . . . 10-3
0254431 . . . . . 10-3
0254457/02546992125
0254709 . . . . . 10-3
0254748 . . . . . 4-25
0254748 . . . . . . 7-7
0254793 . . . . . 10-3
0254793 . . . . . 4-25
0254834 . . . . . 10-1
0254853 . . . . . 10-2
0254853 . . . . . . 6-3
0254853 . . . . . . 7-6
0254882 . . . . . 2-51
0254971 . . . . . 2-73
0255058 . . . . . 2-77
0255058 . . . . . 2-90

P/N

PAGE

0255058 . . . . . . 7-4
0255073 . . . . . 1-59
0255120/0256177285
0255121 . . . . . 2-85
0255123 . . . . . 2-86
0255125 . . . . . 2-86
0255152 . . . . . 2-64
0255152 . . . . . . 7-3
0255182 . . . . . . 2-3
0255227 . . . . . 2-90
0255227 . . . . . 2-93
0255274 . . . . . 2-64
0255274 . . . . . . 7-6
0255541 . . . . . 2-89
0255551 . . . .2-116
0255748 . . . . . . 3-8
0255794 . . . . . 1-12
0255795 . . . . . 1-11
0255823 . . . .2-105
0255823 . . . .2-105
0255823 . . . .2-107
0255869 . . . .2-107
0255937 . . . . . 10-3
0255983 . . . . . 1-21
0255986 . . . . . 1-50
0255987 . . . . . 1-51
0255988 . . . . . 2-51
0255989 . . . . . 1-50
0256107 . . . . . 1-11
0256112 . . . . . . 4-3
0256131 . . . . . 1-55
0256158 . . . . . 1-57
0256158 . . . . . . 2-8
0256159 . . . . . 1-57
0256159 . . . . . . 2-8
0256178 . . . . . 2-86
0256298 . . . . . 1-21
0256301 . . . . . 1-57
0256301 . . . . . . 2-8
0256302 . . . . . 1-57
0256302 . . . . . . 2-8
0256436 . . . . . 10-2
0256579 . . . . . 1-55
0256580 . . . . . 1-55
0256601 . . . . . 1-51
0256611 . . . . . 1-51
0256619 . . . . . 1-55
0256620 . . . . . 10-1

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N

PAGE

0256666 . . . . . 1-55
0256675 . . . . . 2-86
0256676 . . . . 2-116
0256789 . . . . . 10-1
0257045 . . . . . 1-22
0257045 . . . . . 1-22
0257046 . . . . . 1-22
0257046 . . . . . 1-22
0257093 . . . . . 5-39
0257094 . . . . . 5-39
0257158 . . . . . 2-64
0257163 . . . . 2-120
0257178 . . . . . 2-64
0257187 . . . . 2-121
0257194 . . . . . 5-20
0257194 . . . . . 5-34
0257194 . . . . . 6-27
0257194* . . . . . 6-3
0257200 . . . . . . 8-3
0257200/025720185
0257201 . . . . . . 8-3
0257202 . . . . . . 8-3
0257202/025720385
0257203 . . . . . . 8-3
0257365 . . . . 2-107
0257366 . . . . 2-107
0257591 . . . . . 10-2
0257728 . . . . . 10-2
0257888/0257890285
0257889 . . . . . 2-85
0257922 . . . . . 2-86
0257923 . . . . . 2-86
0257947 . . . . . 2-86
0257948 . . . . . 2-86
0258039 . . . . . 10-2
0258039 . . . . . 4-26
0258376 . . . . . 10-1
0258376 . . . . . . 2-3
0258626 . . . . 2-107
0258793 . . . . . 2-90
0258794 . . . . . 2-90
0258949 . . . . . 3-15
0270220 . . . . . 1-19
0270221 . . . . . 10-3
0270224 . . . . . 1-19
0270225 . . . . . 1-19

3120800

P/N
0270226
0270227
0270325
0270487
0270723
0271616
0271617
0271619
0340002
0340002
0340002
0340002
0340041
0340041
0360372
0361027
0361027
0361195
0361524
0361704
0361727
0361922
0362079
0362079
0362079
0400002
0400002
0400002
0400003
0400003
0400020
0400020
0400075
0440091
0440091
0440120
0440120
0440134
0440134
0440135
0440135
0440161
0440170
0440170
0440171
0440171
0440193
0460071
0460075

PAGE
. . . . . 1-21
. . . . . 1-21
. . . . . 2-33
. . . . . 10-3
. . . . . 10-1
. . . . . 1-22
. . . . . 1-22
. . . . . 1-22
. . . . . 2-56
. . . . . 2-62
. . . . . 2-77
. . . . . 2-89
. . . . . 2-58
. . . . . 2-61
. . . . . . 3-4
. . . . . 2-56
. . . . . 2-62
. . . . . . 1-4
. . . . . 3-15
. . . . . 2-83
. . . . . 3-10
. . . . . 1-60
. . . . . 4-10
. . . . . . 4-3
. . . . . . 4-5
. . . . . 2-74
. . . . . 2-87
. . . . . 2-87
. . . . . 2-74
. . . . . 2-87
. . . . . 2-56
. . . . . 2-62
. . . . . 2-87
. . . . . 1-15
. . . . . 1-59
. . . . . 4-10
. . . . . . 4-5
. . . . . 4-10
. . . . . . 4-5
. . . . . 4-11
. . . . . . 4-5
. . . . . . 1-3
. . . . . 1-12
. . . . . . 1-3
. . . . . 1-12
. . . . . . 1-3
. . . . . 2-33
. . . . . 5-39
. . . . . 5-39

P/N
0460075
0460081
0460095
0460101
0460170
0460171
0460172
0480037
0480043
0480048
0480050
0480090
0540047
0540065
0540066
0540067
0540068
0540087
0560588
0560605
0560605
0560605
0560605
0560644
0560650
0560654
0560654
0560654
0560673
0560673
0560674
0560674
0560675
0560675
0560714
0561175
0561176
0561227
0561270
0610091
0610104
0620106
0630078
0630136
0630347
0630360
0630360
0630374
0630375

PAGE
. . . . . 5-39
. . . . . 5-39
. . . . . 5-39
. . . . . 5-39
. . . . . 5-39
. . . . . 5-39
. . . . . 5-39
. . . . . 2-83
. . . . . 2-71
. . . . . 2-83
. . . . . 2-71
. . . . . 2-93
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . . 3-8
. . . . . 1-15
. . . . . 1-15
. . . . . . 1-3
. . . . . 1-59
. . . . . . 3-8
. . . . . 5-33
. . . . . 1-13
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-15
. . . . . . 1-4
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-15
. . . . . 1-60
. . . . . 1-60
. . . . . 1-12
. . . . 2-121
. . . . . . 7-2
. . . . . . 7-2
. . . . . 2-51
. . . . . . 1-3
. . . . . 2-68
. . . . . . 3-7
. . . . . 2-74
. . . . . 2-86
. . . . . . 3-7
. . . . . 2-75

P/N
0630375
0630383
0630400
0630400
0630449
0630458
0630535
0630535
0641003
0641403
0641404
0641404
0641404
0641404
0641405
0641405
0641405
0641405
0641405
0641405
0641405
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641406
0641407

PAGE
. . . . . 2-87
. . . . 2-131
. . . . . 2-67
. . . . . 2-88
. . . . . 1-15
. . . . . 3-10
. . . . . 5-17
. . . . . . 5-9
. . . . . 1-11
. . . . 2-109
. . . . . . 1-4
. . . . . 2-85
. . . . . . 4-4
. . . . . . 4-9
. . . . . 2-57
. . . . . 2-64
. . . . . 2-76
. . . . . . 3-4
. . . . . 4-10
. . . . . . 4-3
. . . . . . 4-5
. . . . . 1-12
. . . . 2-116
. . . . 2-120
. . . . 2-124
. . . . 2-127
. . . . 2-127
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-131
. . . . . 2-55
. . . . . 2-58
. . . . . 2-67
. . . . . 2-67
. . . . . 2-71
. . . . . 2-74
. . . . . 2-75
. . . . . 2-77
. . . . . 2-88
. . . . . 2-88
. . . . . 2-90
. . . . . 4-25
. . . . . . 4-5
. . . . . 4-16

P/N
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641408
0641409
0641409
0641409
0641410
0641412
0641412
0641414
0641416
0641416
0641416
0641416
0641416
0641416
0641418
0641424
0641426
0641430
0641506
0641506
0641507
0641507
0641507
0641507
0641508
0641508
0641508
0641508
0641508
0641508
0641508
0641508

PAGE
. . . . 2-113
. . . . 2-127
. . . . 2-127
. . . . 2-128
. . . . 2-129
. . . . 2-131
. . . . . 2-56
. . . . . 2-62
. . . . . 2-81
. . . . . 2-86
. . . . . 2-88
. . . . . 3-13
. . . . . 4-11
. . . . . . 4-4
. . . . . . 4-6
. . . . . . 4-9
. . . . . 5-17
. . . . . . 8-4
. . . . . 1-56
. . . . . 2-67
. . . . . . 5-9
. . . . . 2-63
. . . . . 1-13
. . . . 2-131
. . . . . 1-56
. . . . . 1-51
. . . . 2-121
. . . . . 2-55
. . . . . 2-62
. . . . . . 2-7
. . . . . 2-95
. . . . . 2-52
. . . . . . 2-8
. . . . . . 2-8
. . . . . . 2-8
. . . . . 1-52
. . . . . 1-56
. . . . . 1-59
. . . . . 2-58
. . . . . 2-71
. . . . . 2-88
. . . . 2-109
. . . . 2-121
. . . . 2-127
. . . . 2-131
. . . . . 2-61
. . . . . 2-83
. . . . . 2-93
. . . . . 4-20

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
0641510
0641510
0641512
0641512
0641520
0641528
0641605
0641605
0641606
0641606
0641606
0641606
0641606
0641607
0641607
0641607
0641608
0641608
0641608
0641608
0641608
0641608
0641608
0641608
0641609
0641609
0641610
0641610
0641610
0641610
0641610
0641610
0641610
0641612
0641612
0641612
0641612
0641612
0641612
0641612
0641612
0641614
0641614
0641614
0641614
0641614
0641614
0641615
0641615

PAGE
. . . . 2-128
. . . . 2-128
. . . . . 2-51
. . . . . . 3-3
. . . . . 1-49
. . . . . . 2-7
. . . . . . 3-4
. . . . . 5-33
. . . . . . 2-3
. . . . . . 2-8
. . . . . 2-99
. . . . . 3-15
. . . . . . 3-4
. . . . 2-100
. . . . . 2-58
. . . . . 5-33
. . . . . 1-11
. . . . . . 2-8
. . . . . 2-88
. . . . . 2-93
. . . . . 2-99
. . . . . . 3-4
. . . . . 4-10
. . . . . . 4-3
. . . . . . 1-4
. . . . . . 4-9
. . . . . 1-13
. . . . 2-100
. . . . 2-131
. . . . . 2-56
. . . . . 2-99
. . . . . 2-99
. . . . . . 3-7
. . . . 2-106
. . . . . 2-56
. . . . . 2-74
. . . . . 2-86
. . . . . 2-93
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 4-5
. . . . 2-105
. . . . . 2-63
. . . . . . 2-7
. . . . . 2-75
. . . . . 2-88
. . . . . . 3-4
. . . . . 1-12
. . . . . 1-16

P/N
0641616
0641620
0641622
0641622
0641626
0641632
0641632
0641634
0641708
0641711
0641807
0641808
0641809
0641810
0641810
0641810
0641810
0641811
0641811
0641811
0641812
0641812
0641812
0641812
0641814
0641816
0641818
0641836
0641836
0641844
0641912
0642008
0642008
0642008
0642016
0642016
0642016
0642020
0642022
0642032
0642032
0642032
0642034
0642216
0642630
0642630
0642634
0651608
0652014

PAGE
. . . . . 4-26
. . . . . 2-63
. . . . . 3-15
. . . . . . 3-5
. . . . . 1-49
. . . . . 1-49
. . . . . 1-55
. . . . . . 3-3
. . . . . . 2-7
. . . . . 2-95
. . . . . 2-51
. . . . . . 3-3
. . . . . 1-55
. . . . . 1-51
. . . . . 2-33
. . . . . 2-55
. . . . . 2-61
. . . . . . 2-3
. . . . . . 4-4
. . . . . . 4-9
. . . . . 1-13
. . . . . 2-73
. . . . . 2-86
. . . . . 5-33
. . . . . 1-12
. . . . . . 3-4
. . . . . 4-26
. . . . . . 4-4
. . . . . . 4-9
. . . . . 1-55
. . . . . 2-33
. . . . . 1-12
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-19
. . . . . 1-20
. . . . . 1-21
. . . . . 2-63
. . . . . 2-33
. . . . . 2-55
. . . . . 2-61
. . . . . 2-88
. . . . . 2-73
. . . . . 1-13
. . . . . . 1-3
. . . . . 1-60
. . . . . 1-15
. . . . . . 2-3
. . . . . . 4-4

P/N
0652014
0681510
0681610
0681610
0681610
0681808
0681816
0681816
0681836
0682014
0682015
0682016
0682024
0700617
0700617
0700810
0700810
0700821
0701010
0701010
0701010
0701010
0701014
0701014
0701014
0701014
0701014
0701015
0701015
0701015
0701015
0701021
0701022
0701023
0701215
0701215
0701217
0701427
0701427
0711014
0711020
0720803
0720803
0721003
0721004
0721004
0721005
0721014
0721014

PAGE
. . . . . . 4-9
. . . . . 2-71
. . . . . 2-83
. . . . . . 4-3
. . . . . . 4-4
. . . . . . 2-4
. . . . 2-123
. . . . 2-123
. . . . . 2-33
. . . . . 2-33
. . . . . 2-33
. . . . . 2-33
. . . . . 2-33
. . . . . 2-55
. . . . . 2-61
. . . . . 2-62
. . . . . 2-86
. . . . . 2-71
. . . . 2-100
. . . . . 2-76
. . . . . 2-88
. . . . . 2-99
. . . . 2-100
. . . . . 2-86
. . . . . 2-99
. . . . . 2-99
. . . . . 2-99
. . . . 2-100
. . . . . 2-61
. . . . . 2-86
. . . . . 2-93
. . . . . 2-83
. . . . . 2-85
. . . . . 2-83
. . . . . 2-55
. . . . . 2-61
. . . . . 2-62
. . . . . 2-55
. . . . . 2-61
. . . . . 2-73
. . . . . 2-73
. . . . . 4-15
. . . . . 4-20
. . . . . . 1-3
. . . . . 2-83
. . . . . 2-93
. . . . . 2-52
. . . . . 2-86
. . . . . . 3-9

P/N
0721014
0721016
0741008
0741606
0741606
0750806
0750806
0750806
0750806
0751006
0751006
0751006
0800412
0800413
0800517
0800662
0800662
0800663
0800663
0800669
0800677
0800677
0800678
0800679
0800680
0800681
0800681
0800682
0800682
0800806
0800806
0800807
0800807
0800809
0800809
0800810
0800810
0800811
0800811
0800814
0800814
0800815
0800815
0800816
0800816
0800817
0800817
0801005
0801006

PAGE
. . . . . 5-20
. . . . . 4-26
. . . . . 2-64
. . . . . 2-33
. . . . . 3-16
. . . . 2-111
. . . . 2-116
. . . . 2-120
. . . . . 4-27
. . . . . 4-15
. . . . . 4-15
. . . . . 4-19
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 3-5
. . . . . . 3-5

P/N

PAGE

0801015
0801015
0801016
0801016
0801151
0801151
0860037
0860472
0860520
0860547
0860547
0860547
0860619
0860681
0860682
0860684
0860685
0860739
0860761
0860762
0860763
0860816
0860820
0860821
0861007
0861055
0861078
0861079
0861080
0861081
0861085
0861085
0880076
0880076
0880090
0900232
0900479
0900801
0900935
0901056
0901188
0901188
0901188
0901188
0901197
0901197
0901198
0901199
0901199

. . . . . . 3-5
. . . . . . 3-5
. . . . . . 2-4
. . . . . . 3-5
. . . . . 10-1
. . . . . . 2-4
. . . . . 1-50
. . . . . 4-15
. . . . . . 8-4
. . . .2-111
. . . .2-115
. . . .2-119
. . . . . 4-27
. . . . . 4-15
. . . .2-112
. . . .2-112
. . . . . 4-15
. . . . . 4-19
. . . .2-116
. . . .2-116
. . . . . 4-20
. . . . . 4-20
. . . . . 4-20
. . . . . 4-20
. . . .2-116
. . . .2-116
. . . . . 4-20
. . . . . 4-20
. . . . . 4-20
. . . . . 4-20
. . . .2-119
. . . .2-120
. . . . . 2-74
. . . . . 2-87
. . . . . . 3-6
. . . . . 4-26
. . . . . 1-59
. . . .2-127
. . . .2-109
. . . . . 4-26
. . . .2-105
. . . .2-127
. . . .2-127
. . . .2-131
. . . .2-129
. . . .2-131
. . . .2-129
. . . .2-127
. . . .2-128

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
0901199
0901235
0901296
0901296
0901345
0901373
0901387
0901389
0901399
0901401
0901402
0901402
0901411
0901419
0901419
0901449
0901524
0901719
0901721
0901796
0901849
0901850
0901871
0901882
0901882
0901973
0902087
0902088
0902089
0902089
0902104
0902373
0902414
0902447
0902447
0920032
0920032
0920032
0920032
0920072
0920072
0920072
0920081
0920081
0920083
0920083
0920083
0920084
0920084

PAGE
. . . . 2-131
. . . . 2-129
. . . . 2-127
. . . . 2-131
. . . . 2-109
. . . . . 2-81
. . . . . 2-58
. . . . . 2-67
. . . . . . 2-7
. . . . . 2-73
. . . . . 2-56
. . . . . 2-61
. . . . . . 4-4
. . . . . 2-76
. . . . . 2-88
. . . . . 4-25
. . . . . . 4-9
. . . . . 2-58
. . . . . . 4-9
. . . . . 4-19
. . . . . 2-61
. . . . 2-131
. . . . 2-131
. . . . . 5-20
. . . . . 6-25
. . . . 2-124
. . . . . 2-85
. . . . . 2-85
. . . . . 2-85
. . . . . 2-95
. . . . . 2-93
. . . . . 2-64
. . . . . . 4-9
. . . . . 2-85
. . . . . 2-95
. . . . . 2-33
. . . . . 2-41
. . . . . 2-41
. . . . . 2-42
. . . . . 1-19
. . . . . 1-20
. . . . . 1-35
. . . . . 1-20
. . . . . 1-37
. . . . . 2-33
. . . . . 2-45
. . . . . 2-45
. . . . . 1-19
. . . . . 1-20

3120800

P/N
0920084
0920084
0920084
0920109
0920109
0920110
0920110
0920110
0920110
0920110
0920117
0920117
0920119
0920119
0920119
0920119
0940036
0940036
0960071
0960097
0960097
0960097
0960224
0960238
0960238
0960238
0960238
0960238
0960238
0960239
0960239
0960406
0960523
0960523
0960562
0960564
0960564
0960705
0960905
0960911
0960946
0960960
0960979
0961024
0961024
0961024
0961024
0961098
0961127

PAGE
. . . . . 1-20
. . . . . 1-21
. . . . . 1-39
. . . . . 2-33
. . . . . 2-45
. . . . . 1-19
. . . . . 1-20
. . . . . 1-20
. . . . . 1-21
. . . . . 1-39
. . . . . 1-19
. . . . . 1-39
. . . . . 1-20
. . . . . 1-20
. . . . . 1-21
. . . . . 1-39
. . . . 2-129
. . . . 2-131
. . . . . 1-60
. . . . . 5-11
. . . . . 5-13
. . . . . 5-25
. . . . . 2-52
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 2-83
. . . . . 2-93
. . . . . 4-27
. . . . . 4-19
. . . . . . 7-7
. . . . . . 3-3
. . . . . . 1-3
. . . . . . 1-3
. . . . . . 2-4
. . . . . 4-11
. . . . . . 4-4
. . . . . 5-19
. . . . . 4-19
. . . . . 5-19
. . . . . . 5-7
. . . . . 2-58
. . . . . . 3-3
. . . . . . 4-3
. . . . . . 4-4
. . . . . . 4-9
. . . . . 5-23
. . . . . 3-15
. . . . . . 8-4

P/N
0961182
0961182
0961185
0961185
0961185
0961185
0961185
0961200
0961200
0961201
0961201
0961370
0961416
0961417
0961528
0961531
0961531
0961654
0961816
0961816
0961816
0961857
0961890
0961890
0961890
0961894
0961895
0962033
0962035
0962036
0962039
1060012
1060012
1060012
1060012
1060012
1060012
1060012
1060012
1060012
1060016
1060016
1060016
1060016
1060016
1060016
1060016
1060016
1060016

PAGE
. . . . . 5-15
. . . . . 5-17
. . . . . 3-15
. . . . . . 4-3
. . . . . . 4-4
. . . . . . 4-9
. . . . . 5-23
. . . . . 3-15
. . . . . 3-15
. . . . . 3-15
. . . . . 3-15
. . . . . 3-10
. . . . . 1-15
. . . . . 1-15
. . . . . 3-15
. . . . . 2-52
. . . . . 2-52
. . . . . 3-15
. . . . . 5-31
. . . . . . 5-9
. . . . . . 5-9
. . . . . . 3-4
. . . . . 1-11
. . . . . 5-31
. . . . . 5-37
. . . . . 5-17
. . . . . . 5-9
. . . . . 1-13
. . . . . 1-11
. . . . . 1-11
. . . . . . 5-5
. . . . . 2-83
. . . . . 2-93
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 7-6
. . . . . . 7-6
. . . . . . 7-7
. . . . . . 3-9
. . . . . . 3-9
. . . . . . 7-3
. . . . . . 7-3
. . . . . . 7-5
. . . . . . 7-5
. . . . . . 7-6
. . . . . . 7-7
. . . . . . 7-8

P/N
1060016
1060016
1060016
1060042
1060042
1060042
1060042
1060044
1060044
1060044
1060045
1060045
1060045
1060045
1060046
1060046
1060046
1060046
1060079
1060093
1060093
1060147
1060147
1060147
1060147
1060149
1060149
1060149
1060149
1060229
1060229
1060229
1060229
1060268
1060268
1060268
1060279
1060300
1060300
1060300
1060341
1060341
1060515
1060515
1060515
1060515
1060515
1060516
1060516

PAGE
. . . . . . 7-8
. . . . . . 7-8
. . . . . . 7-8
. . . . . . 7-4
. . . . . . 7-5
. . . . . . 7-8
. . . . . . 7-8
. . . . . 2-55
. . . . . 2-61
. . . . . 2-64
. . . . . 2-56
. . . . . 2-63
. . . . . 2-74
. . . . . 2-87
. . . . . 2-56
. . . . . 2-62
. . . . . 2-74
. . . . . 2-87
. . . . . . 7-3
. . . . . 2-76
. . . . . 2-88
. . . . . 2-56
. . . . . 2-62
. . . . . 2-74
. . . . . 2-87
. . . . . 2-56
. . . . . 2-63
. . . . . 2-76
. . . . . 2-87
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 3-7
. . . . . . 3-7
. . . . . . 7-5
. . . . . . 8-4
. . . . . . 7-3
. . . . . . 7-5
. . . . . . 7-7
. . . . . . 7-4
. . . . . . 7-5
. . . . . 2-93
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 7-5
. . . . . . 7-5
. . . . . . 3-6
. . . . . . 3-6

P/N

PAGE

1060516 . . . . . . 3-6
1100050 . . . . 2-123
1100051 . . . . 2-123
1100053 . . . . . 1-50
1100054 . . . . . 4-26
1100099 . . . . . 1-51
1120108 . . . . . 5-23
1120108 . . . . . 5-27
1120108 . . . . . . 5-5
1120110 . . . . . . 5-3
1120161 . . . . . 2-56
1120161 . . . . . 2-77
1120161 . . . . . 2-89
1120169 . . . . . 2-58
1120179 . . . . . 5-11
1120179 . . . . . 5-13
1120179 . . . . . 5-25
1120192 . . . . . . 2-4
1120299 . . . . . . 4-3
1120299 . . . . . . 4-9
1120304 . . . . . 1-11
1120304 . . . . . . 1-3
1120305 . . . . . 5-15
1120305 . . . . . 5-17
1120305 . . . . . 5-33
1120314 . . . . 2-107
1120336 . . . . . . 5-7
1120367 . . . . 2-107
1120374 . . . . 2-123
1120374 . . . . 2-123
1120406 . . . . . 2-58
1120423 . . . . . 2-63
1120459 . . . . 2-121
1120465 . . . . . 1-12
1120512 . . . . 2-107
1140009 . . . . . 2-77
1180236 . . . . . . 3-6
1180254 . . . . . . 3-6
1180258 . . . . . . 3-6
1260017 . . . . . 1-15
1260017 . . . . . 1-15
1260017 . . . . . . 1-4
1260017 . . . . . 1-59
1260168 . . . . . . 3-3
1260260 . . . . . 3-10
1260319 . . . . . . 3-3
1281353* . . . . . 6-3
1281913 . . . . . 2-61

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N

PAGE

1281929/493245476
1281929/493257176
1281945/493257576
1281945/493257676
1282197 . . . . . . 7-7
1282721/493293176
1282721/493293377
1282722/493293277
1282722/493293477
1320011 . . . . . 2-58
1320011 . . . . . 2-61
1320011 . . . . . 2-62
1320012 . . . . . 2-75
1320012 . . . . . 2-87
1320014 . . . . . 2-75
1320016 . . . . . 2-63
1320016 . . . . . 2-77
1320016 . . . . . 2-89
1320019 . . . . . 2-58
1320019 . . . . . 2-76
1320019 . . . . . 2-88
1320019 . . . . . 2-90
1320021 . . . . . 2-63
1320022 . . . . 2-105
1320022 . . . . . 2-57
1320022 . . . . . 2-63
1320022 . . . . . 2-74
1320022 . . . . . 2-74
1320022 . . . . . 2-85
1320022 . . . . . 2-87
1320022 . . . . . 2-95
1320022 . . . . . 2-95
1320023 . . . . 2-109
1320023 . . . . 2-109
1320030 . . . . . 2-95
1320031 . . . . . 2-75
1320031 . . . . . 6-32
1320032 . . . . . 2-74
1320032 . . . . . 2-88
1320037 . . . . . 5-39
1320040 . . . . . 2-52
1320040 . . . . . . 3-9

P/N
1320041
1320041
1320041
1320041
1320041
1320041
1320052
1320058
1320058
1320059
1320059
1320059
1320060
1320060
1320070
1320070
1320121
1320122
1320126
1320127
1320145
1320155
1320182
1320222
1340020
1340020
1340020
1340020
1340045
1340046
1340046
1340063
1340064
1360112
1360112
1360234
1380121
1380137
1380137
1440142
1440154
1540002
1600043
1600094
1600098
1600140
1600141
1600141
1600141

PAGE
. . . . 2-132
. . . . . 2-56
. . . . . 2-62
. . . . . 2-67
. . . . . 2-74
. . . . . 2-87
. . . . . . 3-5
. . . . . 2-56
. . . . . 2-62
. . . . . 2-57
. . . . . 2-63
. . . . . 5-39
. . . . . 2-61
. . . . . 2-95
. . . . . 2-55
. . . . . 2-73
. . . . . . 3-3
. . . . . 5-39
. . . . 2-109
. . . . 2-109
. . . . . 3-15
. . . . . . 3-6
. . . . . 3-10
. . . . . 2-62
. . . . . 2-56
. . . . . 2-62
. . . . . 2-77
. . . . . 2-89
. . . . 2-106
. . . . 2-105
. . . . . . 9-1
. . . . . 10-3
. . . . . 10-3
. . . . . 2-67
. . . . . 2-68
. . . . . 3-10
. . . . . . 3-5
. . . . . . 4-4
. . . . . . 4-9
. . . . . 5-11
. . . . . 2-51
. . . . . . 7-2
. . . . 2-107
. . . . . 4-15
. . . . . 2-74
. . . . . 4-21
. . . . . 4-19
. . . . . 4-20
. . . . . 4-21

P/N
1600141
1600211
1660157
1660157
1660170
1660174
1660175
1660183
1660183
1660185
1660213
1660218
1660218
1670321
1670321
1670322
1670335
1670367
1670414
1670414
1670414
1670414
1670421
1670421
1670422
1670456
1670468
1670519
1670526
1670579
1670579
1670585
1670594
1670594
1670607
1670630
1670630
1670644
1670647
1670656
1670668
1670836
1680892
1680892
1680892
1680898
1680899
1681283
1681283

PAGE
. . . . . . 9-1
. . . . . 2-88
. . . . . 2-81
. . . . . 2-85
. . . . . 2-99
. . . . . 2-99
. . . . . 2-99
. . . . 2-100
. . . . . . 9-1
. . . . . 2-51
. . . . . 2-51
. . . . 2-100
. . . . . 2-89
. . . . 2-132
. . . . . . 3-4
. . . . . . 4-5
. . . . . . 3-3
. . . . . . 3-9
. . . . . 2-56
. . . . . 2-61
. . . . . 2-73
. . . . . 2-85
. . . . . 4-10
. . . . . . 4-5
. . . . . . 4-5
. . . . . 3-16
. . . . 2-106
. . . . . 4-10
. . . . . 4-25
. . . . . . 3-9
. . . . . . 3-9
. . . . 2-112
. . . . . 2-52
. . . . . 2-52
. . . . . 4-25
. . . . . 4-10
. . . . . 4-10
. . . . 2-132
. . . . 2-132
. . . . 2-132
. . . . 2-132
. . . . . . 3-7
. . . . . 5-11
. . . . . 5-13
. . . . . 5-25
. . . . . 5-19
. . . . . . 5-3
. . . . . 5-23
. . . . . . 5-5

P/N
1681331
1681331
1681344
1681411
1681420
1681421
1681423
1681427
1681437
1681488
1681490
1681491
1681492
1681559
1681559
1681564
1681564
1681564
1681564
1681564
1681580
1681580
1681581
1681581
1681721
1681722
1681722
1681730
1681730
1681731
1681732
1681792
1681792
1681797
1681843
1681963
1681991
1681991
1681992
1682258
1682258
1682259
1682260
1682260
1682261
1682268
1682268
1682268
1682268

PAGE
. . . . . 5-11
. . . . . 5-13
. . . . . 5-27
. . . . . 5-27
. . . . . 5-19
. . . . . 5-19
. . . . . 5-33
. . . . . 5-33
. . . . . 5-27
. . . . . 5-25
. . . . . 5-25
. . . . . . 5-3
. . . . . . 5-3
. . . . . . 2-3
. . . . . 5-19
. . . . . . 1-3
. . . . . 1-60
. . . . . 5-27
. . . . . 5-27
. . . . . 5-27
. . . . . . 2-3
. . . . . 5-25
. . . . . . 1-4
. . . . . . 5-3
. . . . . 5-11
. . . . . . 3-5
. . . . . 5-11
. . . . . 3-15
. . . . . 5-23
. . . . . 5-23
. . . . . 5-23
. . . . . 5-15
. . . . . 5-17
. . . . . 5-15
. . . . . . 5-7
. . . . . . 5-7
. . . . . 1-55
. . . . . . 5-7
. . . . . . 5-7
. . . . . . 3-3
. . . . . 5-33
. . . . . 5-33
. . . . . 1-16
. . . . . . 5-3
. . . . . . 5-3
. . . . . 1-15
. . . . . 1-60
. . . . . 5-27
. . . . . 5-27

P/N

PAGE

1682268
1682269
1682439
1682459
1682459
1682460
1682500
1682500
1682500
1682602
1682602
1682603
1682691
1682691
1682692
1682694
1683059
1683241
1683241
1683242
1683243
1683389
1683389
1683390
1683390
1683391
1683392
1683395
1683395
1683494
1683494
1683495
1683497
1683533
1683534
1683534
1683596
1683596
1683597
1683991
1683992
1690249
1690251
1690696
1690697
1690697
1690697
1690697
1690744

. . . . . 5-28
. . . . . 5-28
. . . . . 5-28
. . . . . 3-15
. . . . . 5-15
. . . . . 5-15
. . . . . 1-60
. . . . . 5-27
. . . . . 5-27
. . . . . . 3-5
. . . . . 5-13
. . . . . 5-13
. . . . . . 2-3
. . . . . 5-19
. . . . . 5-19
. . . . . 5-19
. . . . . . 5-9
. . . . . 1-12
. . . . . . 5-5
. . . . . . 5-5
. . . . . . 5-5
. . . . . 1-11
. . . . . 5-31
. . . . . 1-13
. . . . . . 5-9
. . . . . . 5-9
. . . . . . 5-9
. . . . . 1-11
. . . . . 5-37
. . . . . 3-15
. . . . . 5-17
. . . . . 5-17
. . . . . 5-17
. . . . . 5-13
. . . . . . 3-5
. . . . . 5-13
. . . . . 1-55
. . . . . . 5-7
. . . . . . 5-7
. . . . . . 5-9
. . . . . . 5-9
. . . . . . 7-4
. . . . . . 7-4
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-6
. . . . . 5-34

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
1690744
1690744
1690745
1690745
1691483
1692405
1692927
1692959
1692980
1693285
1693286
1693288
1693289
1693291
1693292
1693294
1693405
1693405
1693406
1693714
1693933
1693940
1693940
1700037
1700037
1700349
1700349
1700422
1700422
1700431
1700431
1700584
1700639
1700788
1700789
1700818
1700821
1700821
1700901
1700901
1700959
1700981
1701026
1701110
1701321
1701334
1701334
1701375
1701376

PAGE
. . . . . 6-25
. . . . . 6-27
. . . . . 5-20
. . . . . 6-25
. . . . . . 8-6
. . . . . 4-26
. . . . . . 7-7
. . . . . 4-26
. . . . . 4-26
. . . . . . 8-5
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-5
. . . . . . 8-5
. . . . . . 7-7
. . . . . . 9-2
. . . . . . 7-7
. . . . . . 7-4
. . . . . . 6-2
. . . . . . 6-2
. . . . . 6-25
. . . . . . 8-5
. . . . . . 8-5
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-3
. . . . 2-111
. . . . 2-111
. . . . . 2-96
. . . . . 2-56
. . . . . 2-61
. . . . . 2-73
. . . . . 2-85
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-3
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-4

3120800

P/N
1701379
1701431
1701433
1701499
1701500
1701501
1701502
1701503
1701504
1701505
1701506
1701509
1701515
1701518
1701531
1701533
1701534
1701542
1701543
1701548
1701555
1701562
1701564
1701567
1701577
1701596
1701596
1701599
1701600
1701601
1701602
1701616
1701684
1701684
1701685
1701685
1701696
1701698
1701703
1701703
1701741
1701745
1701747
1701789
1701791
1701794
1701795
1701797
1701798

PAGE
. . . . . . 8-4
. . . . . . 8-3
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-6
. . . . . . 8-3
. . . . . . 8-5
. . . . . . 8-3
. . . . . . 8-6
. . . . . . 8-5
. . . . . . 8-5
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-6
. . . . . . 8-5
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-5
. . . . . . 8-5
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-5
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-4
. . . . . . 8-6
. . . . . . 8-5
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-3
. . . . . . 8-5
. . . . . . 8-5
. . . . . . 8-6
. . . . . . 8-6
. . . . . . 8-5
. . . . . . 8-6

P/N
1701818
1702301
1702301
1702305
1702305
1702528
1702788
1702888
1702888
1702928
1702958
1702968
1703083
1703083
1703476
1703477
1703479
1703480
1703518
1703663
1703664
1703665
1703677
1703791
1703801
1704174
1704175
1704260
1760019
1760068
1760068
1760106
1780147
1780148
1780148
1780171
1780172
1780172
1780174
1780174
1780184
1780219
1780234
1780234
1780234
1780239
1780253
1780253
1780270

PAGE
. . . . . . 8-6
. . . . . . 8-5
. . . . . . 8-5
. . . . . 1-60
. . . . . 1-60
. . . . . . 7-4
. . . . . 10-1
. . . . . . 8-5
. . . . . . 8-5
. . . . . . 8-7
. . . . . . 8-6
. . . . . 1-60
. . . . . 1-56
. . . . . 1-56
. . . . . 2-64
. . . . . . 8-6
. . . . . 10-1
. . . . . . 8-3
. . . . . . 8-5
. . . . . . 8-7
. . . . . . 8-7
. . . . . . 8-7
. . . . . . 8-7
. . . . . 4-27
. . . . . 4-27
. . . . . 10-1
. . . . . 10-1
. . . . 2-120
. . . . . 2-99
. . . . . 4-11
. . . . . . 4-5
. . . . . 2-99
. . . . 2-128
. . . . 2-128
. . . . 2-131
. . . . 2-128
. . . . 2-127
. . . . 2-131
. . . . 2-127
. . . . 2-131
. . . . 2-112
. . . . 2-127
. . . . 2-112
. . . . 2-116
. . . . 2-120
. . . . 2-128
. . . . . 4-11
. . . . . . 4-6
. . . . 2-131

P/N

PAGE

1780271 . . . . 2-131
1840002 . . . . 2-111
1870003* . . . . . 7-8
2000083 . . . . . 2-56
2000083 . . . . . 2-62
2000088 . . . . . 2-73
2000115 . . . . . 2-56
2000115 . . . . . 2-62
2000126 . . . . . 2-85
2000126 . . . . . 2-89
2000153 . . . . . 2-85
2000153 . . . . . 2-89
2000157 . . . . . 2-85
2000157 . . . . . 2-89
2000159 . . . . . 2-85
2000159 . . . . . 2-89
2060016 . . . . . 2-74
2060025 . . . . . 2-88
2120077 . . . . . 2-95
2120103 . . . . 2-106
2120104 . . . . 2-106
2120107 . . . . 2-106
2120107 . . . . . . 9-1
2160001 . . . . . 1-15
2160001 . . . . . 4-11
2160001 . . . . . . 4-6
2160001 . . . . . 5-11
2160002 . . . . . 1-15
2160002 . . . . . . 1-3
2160002 . . . . . . 2-4
2160002 . . . . . 3-10
2160002 . . . . . 3-15
2160002 . . . . . . 3-3
2160002 . . . . . . 4-3
2160002 . . . . . . 4-4
2160002 . . . . . . 4-9
2160002 . . . . . 5-11
2160002 . . . . . 5-13
2160002 . . . . . 5-15
2160002 . . . . . 5-17
2160002 . . . . . 5-19
2160002 . . . . . 5-23
2160002 . . . . . 5-25
2160002 . . . . . 5-27
2160002 . . . . . . 5-7
2160006 . . . . . . 2-4
2160006 . . . . . 4-11
2160006 . . . . . . 4-6
2166003 . . . . . 1-59

P/N
2180104
2180134
2180344
2180360
2180360
2180360
2180360
2180360
2180360
2180360
2180379
2180379
2180387
2180388
2180389
2180398
2180399
2180418
2180420
2180467
2180479
2180491
2180504
2180527
2180536
2180536
2180536
2180605
2180606
2180614
2180615
2180615
2180730
2180730
2180749
2180763
2180763
2180776
2200051
2200051
2200052
2200053
2200053
2200102
2200201
2200201
2200201
2200201
2200201

PAGE
. . . . . 2-96
. . . . . 1-49
. . . . . . 2-4
. . . . . 2-64
. . . . . 2-71
. . . . . 2-73
. . . . . 2-77
. . . . . 2-85
. . . . . 2-90
. . . . . 2-96
. . . . . 6-19
. . . . . 6-21
. . . . . 2-95
. . . . . 2-95
. . . . . 2-95
. . . . 2-106
. . . . 2-106
. . . . . 2-95
. . . . . 2-96
. . . . 2-105
. . . . . 6-41
. . . . . 6-31
. . . . . 2-95
. . . . 2-121
. . . . . 2-63
. . . . . 2-85
. . . . . 2-96
. . . . 2-106
. . . . 2-106
. . . . 2-106
. . . . . 6-19
. . . . . 6-21
. . . . . 2-64
. . . . . 2-71
. . . . . 2-64
. . . . . 2-52
. . . . . 2-52
. . . . . 6-41
. . . . . 2-74
. . . . . 2-87
. . . . 2-105
. . . . . 2-75
. . . . . 2-87
. . . . . 5-33
. . . . . 5-11
. . . . . 5-15
. . . . . 5-17
. . . . . 5-23
. . . . . 5-25

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N

PAGE

2200201 . . . . . . 5-7
2200202 . . . . . 5-11
2200202 . . . . . . 5-7
2200203 . . . . 2-106
2200204 . . . . . 2-96
2200213 . . . . . 5-15
2200213 . . . . . 5-17
2200221 . . . . . 2-96
2200221 . . . . . 5-15
2200221 . . . . . 5-33
2200221 . . . . . . 5-7
2200222 . . . . . 5-23
2200222 . . . . . . 5-7
2200233 . . . . . 5-15
2200261 . . . . 2-113
2200261 . . . . 2-117
2200261 . . . . 2-121
2200261 . . . . . 2-56
2200261 . . . . . 2-63
2200268 . . . . 2-106
2200414 . . . . . 5-33
2200461 . . . . . 2-96
220385 . . . . . . 6-41
220619 . . . . . . 6-41
2210016 . . . . . 2-95
2220001 . . . . . 2-55
2220001 . . . . . 2-56
2220001 . . . . . 2-63
2220061 . . . . . 1-49
2220063 . . . . . . 2-4
2220063 . . . . . . 2-4
2220063 . . . . . 2-63
2220070 . . . . . 6-32
2220082 . . . . . 2-95
2220113 . . . . . 6-21
2220114 . . . . . 6-32
2220124 . . . . . . 2-4
2220221 . . . . . 6-23
2220221 . . . . . 6-41
2220221 . . . . . 6-41
2220235 . . . . . 6-15
2220250 . . . . . . 6-9
2220251 . . . . . 2-95
2220270 . . . . . . 6-5
2220273 . . . . . 2-73
2220273 . . . . . 2-85
2220273 . . . . . 2-95
2220280 . . . . . 6-21
2220302 . . . . . 2-57

P/N
2220313
2220315
2220315
2220315
2220317
2220317
2220343
2220343
2220343
2220343
2220346
2220347
2220353
2220353
2220362
2220362
2220362
2220362
2220362
2220362
2220362
2220366
2220366
2220366
2220366
2220371
2220371
2220371
2220371
2220371
2220371
2220371
2220372
2220372
2220372
2220372
2220373
2220373
2220374
2220374
2220375
2220375
2220375
2220375
2220383
2220383
2220385
2220385
2220385

PAGE
. . . . . 2-95
. . . . . 2-85
. . . . . 2-87
. . . . . 2-95
. . . . . 2-56
. . . . . 2-74
. . . . . 6-21
. . . . . 6-41
. . . . . 6-41
. . . . . 6-41
. . . . . 6-31
. . . . . 6-31
. . . . . 6-19
. . . . . 6-21
. . . . . 6-11
. . . . . 6-11
. . . . . 6-11
. . . . . 6-12
. . . . . 6-15
. . . . . 6-15
. . . . . 6-16
. . . . . 6-11
. . . . . 6-15
. . . . . 6-17
. . . . . 6-17
. . . . . 6-19
. . . . . 6-21
. . . . . 6-23
. . . . . 6-29
. . . . . 6-31
. . . . . . 6-5
. . . . . . 6-7
. . . . . 6-21
. . . . . 6-41
. . . . . . 6-5
. . . . . . 6-7
. . . . . 6-16
. . . . . 6-31
. . . . . 6-12
. . . . . 6-31
. . . . . 6-11
. . . . . 6-15
. . . . . 6-17
. . . . . 6-31
. . . . . 6-16
. . . . . 6-16
. . . . . 6-15
. . . . . 6-21
. . . . . 6-32

P/N
2220386
2220386
2220396
2220396
2220396
2220396
2220399
2220399
2220414
2220414
2220414
2220414
2220414
2220414
2220414
2220414
2220415
2220415
2220415
2220415
2220415
2220416
2220416
2220416
2220416
2220416
2220416
2220417
2220417
2220428
2220428
2220429
2220429
2220430
2220435
2220435
2220435
2220437
2220437
2220438
2220438
2220438
2220438
2220444
2220444
2220446
2220446
2220451
2220451

PAGE
. . . . . 6-15
. . . . . 6-15
. . . . . 6-23
. . . . . 6-23
. . . . . 6-41
. . . . . 6-41
. . . . . 6-19
. . . . . 6-21
. . . . . 6-15
. . . . . 6-21
. . . . . 6-27
. . . . . 6-31
. . . . . 6-35
. . . . . 6-39
. . . . . . 6-5
. . . . . . 6-9
. . . . . 6-11
. . . . . 6-15
. . . . . 6-25
. . . . . 6-27
. . . . . 6-31
. . . . . 6-25
. . . . . 6-27
. . . . . 6-39
. . . . . . 6-5
. . . . . . 6-5
. . . . . . 6-5
. . . . . 6-12
. . . . . 6-32
. . . . . 6-31
. . . . . . 6-9
. . . . . 6-31
. . . . . . 6-9
. . . . . 2-95
. . . . . 6-11
. . . . . 6-16
. . . . . 6-16
. . . . . 2-86
. . . . . 2-95
. . . . . 6-16
. . . . . 6-21
. . . . . 6-25
. . . . . 6-35
. . . . . 6-32
. . . . . 6-41
. . . . . 6-21
. . . . . 6-35
. . . . . 6-11
. . . . . 6-15

P/N
2220465
2220465
2220465
2220466
2220466
2220466
2220466
2220466
2220466
2220466
2220466
2220469
2220472
2220472
2220473
2220473
2220473
2220481
2220481
2220487
2220487
2220487
2220490
2220490
2220490
2220491
2220492
2220497
2220497
2220497
2220500
2220500
2220501
2220501
2220501
2220501
2220504
2220504
2220504
2220504
2220507
2220507
2220515
2220568
2220568
2220577
2220578
2220582
2220582

PAGE
. . . . . 6-11
. . . . . 6-15
. . . . . 6-32
. . . . . 6-11
. . . . . 6-11
. . . . . 6-11
. . . . . 6-15
. . . . . 6-15
. . . . . 6-27
. . . . . 6-29
. . . . . 6-39
. . . . . 6-15
. . . . . 6-31
. . . . . . 6-7
. . . . . 6-19
. . . . . 6-21
. . . . . . 6-7
. . . . . 6-11
. . . . . 6-15
. . . . . 5-34
. . . . . 6-25
. . . . . 6-27
. . . . . 6-19
. . . . . 6-21
. . . . . 6-29
. . . . . 6-32
. . . . . . 6-5
. . . . . 6-21
. . . . . 6-35
. . . . . 6-39
. . . . . 6-11
. . . . . 6-15
. . . . . 6-11
. . . . . 6-16
. . . . . . 6-5
. . . . . . 6-7
. . . . . 6-11
. . . . . 6-15
. . . . . 6-17
. . . . . 6-29
. . . . . 6-21
. . . . . 6-35
. . . . . 5-33
. . . . . 6-11
. . . . . 6-15
. . . . . 6-39
. . . . . 6-15
. . . . . 6-11
. . . . . 6-29

P/N

PAGE

2220582
2220582
2220582
2220584
2220585
2220585
2220585
2220585
2220591
2220591
2220596
2220596
2220596
2220596
2220596
2220602
2220602
2220603
2220605
2220605
2220605
2220605
2220605
2220605
2220605
2220605
2220605
2220605
2220606
2220606
2220609
2220609
2220609
2220609
2220609
2220618
2220618
2220619
2220619
2220619
2220619
2220621
2220622
2220622
2220622
2220624
2220635
2220635
2220635

. . . . . 6-32
. . . . . 6-37
. . . . . . 6-7
. . . . . . 6-9
. . . . . 6-12
. . . . . 6-16
. . . . . 6-32
. . . . . . 6-9
. . . . . 6-19
. . . . . 6-21
. . . . . 6-12
. . . . . 6-15
. . . . . 6-15
. . . . . 6-16
. . . . . 6-32
. . . . . 6-16
. . . . . 6-32
. . . . . 6-29
. . . . . 6-12
. . . . . 6-15
. . . . . 6-17
. . . . . 6-17
. . . . . 6-32
. . . . . 6-37
. . . . . 6-37
. . . . . . 6-5
. . . . . . 6-7
. . . . . . 6-9
. . . . . 6-15
. . . . . . 6-7
. . . . . 6-12
. . . . . 6-16
. . . . . 6-21
. . . . . 6-35
. . . . . 6-39
. . . . . 6-31
. . . . . . 6-9
. . . . . 6-12
. . . . . 6-16
. . . . . 6-21
. . . . . 6-29
. . . . . 6-31
. . . . . 6-11
. . . . . 6-15
. . . . . 6-32
. . . . . 6-32
. . . . . 6-12
. . . . . 6-16
. . . . . 6-29

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
2220635
2220648
2220651
2220671
2220671
2220673
2220675
2220675
2220679
2220681
2220695
2220696
2220700
2220700
2220711
2220711
2220720
2220720
2220728
2220752
2220758
2220758
2220758
2220800
2220800
2220808
2220809
2220811
2220811
2220811
2220819
2220820
2220822
2220833
2220833
2220833
2220847
2220868
2220868
2220883
2220885
2220885
2220886
2220887
2220898
2220909
2220909
2220914
2220994

PAGE
. . . . . 6-39
. . . . . 2-95
. . . . . 6-41
. . . . . 6-16
. . . . . 6-16
. . . . . 6-31
. . . . . 2-95
. . . . . 2-95
. . . . . . 6-9
. . . . . 6-31
. . . . . 6-32
. . . . . 6-32
. . . . . 6-15
. . . . . 6-32
. . . . . 6-11
. . . . . 6-15
. . . . . 2-57
. . . . . 2-63
. . . . 2-106
. . . . . . 6-9
. . . . . 6-23
. . . . . 6-41
. . . . . 6-41
. . . . . 6-11
. . . . . 6-11
. . . . . 6-32
. . . . . 6-31
. . . . . 6-12
. . . . . 6-16
. . . . . 6-17
. . . . . 6-12
. . . . . 6-31
. . . . . 6-12
. . . . . 6-11
. . . . . 6-15
. . . . . 6-15
. . . . . 6-31
. . . . . 6-11
. . . . . 6-15
. . . . . 5-19
. . . . . 5-13
. . . . . . 5-9
. . . . . . 5-9
. . . . . 5-19
. . . . . 6-31
. . . . . 6-12
. . . . . 6-37
. . . . . 6-16
. . . . . 2-85

3120800

P/N
2360256
2360341
2360398
2360543
2400005
2400044
2400054
2400054
2420001
2420001
2420001
2420009
2420009
2420009
2420019
2420019
2420019
2420019
2420019
2420019
2420024
2420024
2420030
2420030
2420030
2420030
2420030
2420033
2420033
2420035
2420035
2420035
2420035
2420035
2420080
2420091
2420091
2420091
2420159
2420159
2420164
2420164
2420164
2440043
2440043
2440044
2440044
2440054
2460011

PAGE
. . . . . . 1-3
. . . . . . 1-3
. . . . . 1-11
. . . . . . 1-3
. . . . . . 7-6
. . . . . 2-64
. . . . . 2-64
. . . . . . 9-1
. . . . 2-113
. . . . 2-117
. . . . 2-121
. . . . 2-113
. . . . 2-116
. . . . 2-120
. . . . 2-113
. . . . 2-117
. . . . 2-121
. . . . . 2-75
. . . . . 2-75
. . . . . 2-87
. . . . . 2-73
. . . . . 2-85
. . . . 2-113
. . . . 2-117
. . . . 2-121
. . . . . 2-57
. . . . . 2-63
. . . . . 2-73
. . . . . 2-85
. . . . 2-113
. . . . 2-117
. . . . 2-121
. . . . . 2-75
. . . . . 2-87
. . . . 2-106
. . . . 2-113
. . . . 2-116
. . . . 2-120
. . . . 2-117
. . . . . 2-75
. . . . 2-113
. . . . 2-117
. . . . . 2-75
. . . . . 4-10
. . . . . . 4-5
. . . . . 4-11
. . . . . . 4-5
. . . . . 2-33
. . . . . 2-71

P/N
2460011
2460011
2500004
2500005
2540003
2540016
2551030
2560010
2560010
2560020
2560020
2560038
2560040
2560041
2560112
2560112
2560112
2580018
2580024
2600093
2600093
2600093
2600094
2600094
2600094
2600095
2600105
2600132
2600143
2620022
2620041
2660042
2660047
2660048
2660049
2660050
2660051
2660052
2660054
2660083
2660084
2680386
2680386
2720015
2720015
2720042
2720058
2720058
2720058

PAGE
. . . . . 2-83
. . . . . 2-93
. . . . . 2-81
. . . . . 2-85
. . . . 2-109
. . . . 2-125
. . . . . 2-58
. . . . . 4-11
. . . . . . 4-6
. . . . . 5-20
. . . . . 6-25
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-19
. . . . . 4-21
. . . . . 4-21
. . . . 2-107
. . . . . 10-1
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . 2-113
. . . . 2-116
. . . . 2-121
. . . . . . 4-6
. . . . . 4-19
. . . . . 4-19
. . . . . 4-11
. . . . . 1-59
. . . . . 1-59
. . . . . . 3-4
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 2-76
. . . . . 2-87
. . . . . 2-74
. . . . . 2-87
. . . . . 2-61
. . . . . 2-85
. . . . . 2-87
. . . . . 2-95

P/N
2720112
2720117
2720149
2720160
2720160
2720224
2720224
2720232
2720244
2720254
2720271
2720271
2720271
2720271
2720366
2750127
2750527
2750527
2750528
2750532
2750532
2750532
2750532
2750532
2750759
2750760
2750760
2750762
2750762
2750766
2750766
2750774
2750776
2750777
2750777
2750777
2750777
2750779
2750779
2750784
2750785
2750785
2750785
2750791
2750791
2750792
2750872
2750874
2750874

PAGE
. . . . . 2-95
. . . . . 2-95
. . . . . 2-95
. . . . . 2-73
. . . . . 2-88
. . . . . 2-56
. . . . . 2-62
. . . . . 2-75
. . . . . 6-31
. . . . . 2-75
. . . . . 2-56
. . . . . 2-63
. . . . . 2-85
. . . . . 2-96
. . . . . 2-56
. . . . . 6-31
. . . . . 2-55
. . . . . 2-61
. . . . . . 2-4
. . . . . 2-56
. . . . . 2-63
. . . . . 2-74
. . . . . 2-85
. . . . . 2-95
. . . . . 6-16
. . . . . 6-11
. . . . . 6-16
. . . . . 6-11
. . . . . 6-15
. . . . . 6-15
. . . . . 6-23
. . . . . 6-12
. . . . . 6-12
. . . . . 6-11
. . . . . 6-12
. . . . . 6-16
. . . . . 6-16
. . . . . 6-19
. . . . . 6-21
. . . . . . 6-5
. . . . . 6-19
. . . . . 6-21
. . . . . 6-39
. . . . . 6-11
. . . . . 6-15
. . . . . 6-16
. . . . . 6-15
. . . . . 6-15
. . . . . 6-31

P/N
2750889
2750889
2750891
2750891
2750891
2750894
2750894
2750894
2750894
2750895
2750896
2750896
2750900
2750902
2750910
2750910
2750916
2750916
2750918
2750919
2750927
2750970
2750977
2750977
2750977
2750990
2750990
2750997
2750998
2750998
2751003
2751004
2751010
2751013
2751013
2751014
2751015
2751017
2751018
2751018
2751026
2751026
2751104
2751114
2751114
2751114
2751129
2751151
2751151

PAGE
. . . . . 6-31
. . . . . 6-37
. . . . . 6-11
. . . . . 6-16
. . . . . . 6-5
. . . . . 6-11
. . . . . 6-16
. . . . . 6-16
. . . . . . 6-5
. . . . . 6-27
. . . . . 6-25
. . . . . 6-27
. . . . . 6-39
. . . . . 6-31
. . . . . 6-19
. . . . . 6-21
. . . . . . 6-5
. . . . . . 6-7
. . . . . 6-19
. . . . . 6-21
. . . . . 6-15
. . . . . 6-31
. . . . . 6-11
. . . . . 6-16
. . . . . 6-32
. . . . . 6-19
. . . . . 6-21
. . . . . 6-21
. . . . . 6-19
. . . . . 6-21
. . . . . 6-41
. . . . . 6-31
. . . . . . 6-9
. . . . . 6-11
. . . . . 6-16
. . . . . 6-16
. . . . . 6-31
. . . . . 6-31
. . . . . 6-32
. . . . . . 6-9
. . . . . 6-11
. . . . . 6-15
. . . . . 6-41
. . . . . 6-41
. . . . . 6-41
. . . . . . 6-5
. . . . . . 6-7
. . . . . 6-19
. . . . . 6-21

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
2751321
2751321
2751337
2751339
2751339
2751345
2751359
2751391
2751395
2751397
2751397
2751398
2751398
2751398
2751404
2751404
2751404
2751406
2751410
2751410
2751435
2751455
2751455
2751465
2751465
2751467
2751468
2751472
2751482
2751484
2751494
2751506
2751833
2751834
2751838
2751857
2751869
2751887
2751905
2752247
2752247
2752401
2752402
2752402
2752427
2752444
2752454
2752454
2752471

10

PAGE
. . . . . 6-11
. . . . . 6-15
. . . . . 6-31
. . . . . 6-11
. . . . . 6-15
. . . . . 6-16
. . . . . 6-31
. . . . . . 6-5
. . . . . 6-16
. . . . . 6-32
. . . . . . 6-9
. . . . . 6-11
. . . . . 6-16
. . . . . 6-29
. . . . . 6-16
. . . . . 6-16
. . . . . . 6-7
. . . . . . 6-7
. . . . . 6-25
. . . . . 6-27
. . . . . 6-29
. . . . . 6-21
. . . . . 6-35
. . . . . 6-11
. . . . . 6-16
. . . . . 6-31
. . . . . 6-16
. . . . . 6-11
. . . . . 6-31
. . . . . 6-31
. . . . . 6-31
. . . . . 6-32
. . . . . 6-21
. . . . . . 6-7
. . . . . 6-19
. . . . . 6-21
. . . . . 6-21
. . . . . 6-35
. . . . . 6-21
. . . . . 6-12
. . . . . 6-16
. . . . . 6-16
. . . . . 6-16
. . . . . 6-16
. . . . . . 2-4
. . . . . 6-27
. . . . . 6-11
. . . . . 6-16
. . . . . . 6-7

P/N

PAGE

2752480 . . . . . 6-29
2752480 . . . . . . 6-7
2752500 . . . . . 6-11
2752500 . . . . . 6-15
2752501 . . . . . 6-16
2752503 . . . . . 6-12
2752503 . . . . . 6-12
2752503 . . . . . 6-16
2752574 . . . . . 6-15
2752584 . . . . . 6-29
2752592 . . . . . 6-16
2752630 . . . . . 6-29
2752979 . . . . . . 6-7
2753327 . . . . . 6-41
2760064 . . . . . 4-10
2760064 . . . . . . 4-5
2760091 . . . . . 2-51
2780055 . . . . . 2-33
2780055 . . . . . 2-49
2780109 . . . . . 1-11
2780109 . . . . . . 1-3
2780114 . . . . . 1-19
2780114 . . . . . 1-21
2780114 . . . . . 1-45
2780138 . . . . . 1-19
2780138 . . . . . 1-22
2780138 . . . . . 1-43
2780142 . . . . . 1-19
2780142 . . . . . 1-21
2780142 . . . . . 1-45
2780144 . . . . . 1-19
2780144 . . . . . 1-45
2780187 . . . . . 1-19
2780187 . . . . . 1-45
2791055 . . . . . . 6-5
2791055* . . . . . 6-2
2791060 . . . . . . 6-2
2791061 . . . . . . 6-3
2791061 . . . . . 6-35
2791099 . . . . . . 6-2
2791233 . . . . . . 6-2
2791234 . . . . . . 6-2
2791239 . . . . . 6-11
2791239* . . . . . 6-2
2791249 . . . . . 6-23
2791249* . . . . . 6-2
2791254 . . . . . . 6-3
2791285 . . . . . 6-39
2791285* . . . . . 6-3

P/N

PAGE

2791448 . . . . . . 6-3
2791553 . . . . . . 6-9
2791553* . . . . . 6-2
2791684 . . . . . . 6-2
2791698 . . . . . 6-37
2791698* . . . . . 6-3
2791725 . . . . . 6-15
2791725* . . . . . 6-2
2791758 . . . . . 6-41
2791758* . . . . . 6-3
2791816 . . . . . 6-31
2791816* . . . . . 6-3
2791870 . . . . . . 6-2
2791871 . . . . . . 6-2
2791873 . . . . . . 6-2
2791955 . . . . . . 6-2
2791991 . . . . . 6-41
2791991* . . . . . 6-3
2792067 . . . . . 6-19
2792067* . . . . . 6-2
2792068 . . . . . 6-21
2792068* . . . . . 6-2
2792069 . . . . . . 6-2
2792261 . . . . . . 6-2
2792262 . . . . . 6-15
2792262* . . . . . 6-2
2792263 . . . . . 6-11
2792263* . . . . . 6-2
2792264 . . . . . 6-29
2792264* . . . . . 6-3
2792267 . . . . . . 6-2
2792274/279228062
2792281 . . . . . . 6-2
2792282 . . . . . . 6-7
2792282* . . . . . 6-2
2792293 . . . . . . 6-2
2820031 . . . . . 6-17
2820053 . . . . 2-132
2820056 . . . . 2-132
2820057 . . . . 2-132
2820058 . . . . 2-132
2860002 . . . . 2-111
2860012 . . . . . 2-71
2860012 . . . . . 2-83
2860012 . . . . . 2-93
2860030 . . . . 2-120
2880404 . . . . . . 4-4
2880404 . . . . . . 4-9

P/N
2880410
2900034
2900062
2900062
2900068
2900068
2900088
2900131
2900138
2900202
2900365
2900381
2900381
2900381
2900383
2900394
2900449
2900455
2900455
2900503
2900642
2900659
2900662
2900698
2900733
2900733
2900756
2900766
2900766
2900766
2900766
2900767
2900767
2900767
2900768
2900768
2900768
2900768
2900770
2900770
2900770
2900770
2900770
2900770
2900770
2900788
2900792
2900792
2900792

PAGE
. . . . . 1-59
. . . . . 2-49
. . . . . 5-34
. . . . . 6-25
. . . . . 4-25
. . . . . . 7-7
. . . . . 5-19
. . . . . 2-41
. . . . . 1-46
. . . . . 1-46
. . . . . 5-34
. . . . . 5-11
. . . . . 5-13
. . . . . 5-25
. . . . . . 5-5
. . . . . 5-15
. . . . . 1-30
. . . . . 2-37
. . . . . 4-13
. . . . . . 2-7
. . . . . 2-42
. . . . . 1-26
. . . . . 1-35
. . . . . . 2-9
. . . . . 2-39
. . . . . 4-13
. . . . . . 2-7
. . . . . 1-37
. . . . . 1-40
. . . . . 1-40
. . . . . 2-46
. . . . . 1-37
. . . . . 1-40
. . . . . 2-46
. . . . . 1-37
. . . . . 1-40
. . . . . 1-40
. . . . . 2-46
. . . . . 1-51
. . . . . 1-52
. . . . . . 2-9
. . . . . 5-13
. . . . . 5-19
. . . . . 5-23
. . . . . . 5-9
. . . . . 1-33
. . . . . 5-11
. . . . . 5-15
. . . . . 5-17

P/N

PAGE

2900792
2900793
2900793
2900793
2900838
2900838
2900981
2900982
2900994
2900995
2901102
2901113
2901121
2901123
2901146
2901271
2901480
2901557
2920009
2920013
2920013
2920015
2920015
2920015
2920018
2920018
2920018
2920019
2920024
2920026
2920026
2920026
2920026
2920027
2920027
2920027
2920027
2920027
2920027
2920029
2920029
2920029
2920029
2920029
2920029
2920029
2920029
2920029
2920029

. . . . . . 5-5
. . . . . 5-19
. . . . . 5-33
. . . . . 5-33
. . . . . 10-3
. . . . . . 9-2
. . . . . . 8-7
. . . . . . 8-7
. . . . . . 8-7
. . . . . . 8-7
. . . . . . 5-7
. . . . . 5-23
. . . . . . 5-3
. . . . . 5-27
. . . . . 2-51
. . . . . . 5-9
. . . . . 5-17
. . . . . 4-26
. . . . . 4-25
. . . . . 4-25
. . . . . . 7-7
. . . . . 4-15
. . . . . 4-19
. . . . . 4-20
. . . .2-124
. . . .2-124
. . . . . 4-25
. . . .2-124
. . . . . 4-15
. . . . . 4-16
. . . . . . 7-3
. . . . . . 7-4
. . . . . . 7-6
. . . .2-112
. . . .2-115
. . . .2-119
. . . . . 4-17
. . . . . 4-22
. . . . . . 7-4
. . . .2-112
. . . .2-116
. . . .2-120
. . . . . 4-16
. . . . . 4-17
. . . . . 4-22
. . . . . . 7-3
. . . . . . 7-4
. . . . . . 7-4
. . . . . . 7-6

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
2920034
2920034
2920081
2920082
2920105
2920109
2920110
2920111
2920111
2920113
2921016
2940006
2940006
2940006
2940042
2940042
2940042
2940042
2940042
2940050
2940050
2940050
2940050
2940051
2940052
2980089
2980089
2980121
3020021
3020025
3020025
3040145
3124025
3160083
3160083
3160083
3160129
3160129
3160132
3160132
3160138
3160138
3160179
3160179
3160189
3160204
3160204
3160274
3160274

PAGE
. . . . . . 7-3
. . . . . . 7-4
. . . . 2-124
. . . . 2-124
. . . . 2-125
. . . . 2-125
. . . . . . 7-6
. . . . . 4-26
. . . . . . 7-7
. . . . . . 7-6
. . . . . 4-16
. . . . . 4-11
. . . . . . 4-6
. . . . . . 9-1
. . . . 2-113
. . . . 2-116
. . . . 2-120
. . . . 2-128
. . . . 2-131
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-132
. . . . 2-131
. . . . . 4-19
. . . . . 1-49
. . . . . 1-55
. . . . 2-121
. . . . 2-100
. . . . . 4-11
. . . . . . 4-6
. . . . . 1-59
. . . . . 4-27
. . . . . 4-10
. . . . . 4-13
. . . . . . 4-5
. . . . . 1-21
. . . . . 1-29
. . . . . 1-19
. . . . . 1-25
. . . . . 2-33
. . . . . 2-37
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 1-21
. . . . . 1-33
. . . . . 2-33
. . . . . 2-39

3120800

P/N
3160342
3160342
3160434
3200133
3200133
3200183
3200183
3200183
3200183
3200194
3200198
3200206
3200222
3200227
3200228
3200229
3200306
3200332
3200377
3220043
3220043
3220052
3220052
3220077
3220080
3220082
3220115
3250840
3250872
3250914
3250914
3251242
3251243
3251272
3251476
3251476
3251476
3251548
3251549
3251551
3251607
3251637
3251637
3251650
3251695
3251695
3251741
3251746
3251747

PAGE
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 2-55
. . . . . 2-61
. . . . . 2-55
. . . . . 2-61
. . . . . 2-73
. . . . . 2-88
. . . . . . 4-4
. . . . . 2-73
. . . . . 2-55
. . . . 2-131
. . . . . 2-61
. . . . . 2-61
. . . . . 2-61
. . . . . 2-61
. . . . 2-109
. . . . . 2-85
. . . . . 2-76
. . . . . 2-90
. . . . . 2-76
. . . . . 2-88
. . . . . 2-58
. . . . . 2-58
. . . . . 2-61
. . . . . 2-90
. . . . . 1-60
. . . . . 1-59
. . . . . 2-75
. . . . . 2-87
. . . . . 4-25
. . . . 2-107
. . . . 2-107
. . . . . 2-71
. . . . . 2-83
. . . . . 2-93
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . . 8-5
. . . . . . 8-5
. . . . 2-111
. . . . . . 7-3
. . . . . . 7-4
. . . . . 4-15
. . . . 2-112
. . . . . . 7-4

P/N
3251780
3251813
3251836
3251870
3251870
3251870
3252025
3252058
3252095
3252099
3252197
3252199
3252321
3252345
3252347
3252347
3252355
3252355
3252362
3252363
3252453
3252639
3290801
3300007
3300007
3300007
3300007
3300007
3300029
3300029
3300029
3300029
3300047
3300047
3300047
3300048
3300048
3300048
3300048
3300048
3300048
3300048
3300048
3300143
3300143
3300147
3300151
3300151
3300151

PAGE
. . . . . 4-16
. . . . . . 8-4
. . . . 2-107
. . . . . 1-49
. . . . . . 8-6
. . . . . . 8-6
. . . . . 4-16
. . . . . 4-16
. . . . . . 8-4
. . . . . 4-21
. . . . . . 8-6
. . . . . 4-21
. . . . . . 7-2
. . . . . . 8-4
. . . . . . 8-5
. . . . . . 8-5
. . . . 2-115
. . . . 2-119
. . . . . 4-21
. . . . . 4-21
. . . . . 1-55
. . . . 2-119
. . . . . 2-67
. . . . . 1-11
. . . . . 1-19
. . . . . 1-20
. . . . . 1-22
. . . . . . 1-3
. . . . . 2-57
. . . . . 2-62
. . . . . 2-74
. . . . . 2-87
. . . . . 4-16
. . . . . 4-19
. . . . . . 7-7
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 2-83
. . . . . 2-93
. . . . . 4-16
. . . . . 4-16
. . . . . 4-27
. . . . . 4-26
. . . . . . 4-4
. . . . . 4-19
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-51

P/N
3300175
3300175
3300177
3300177
3300177
3300177
3300177
3300177
3300177
3300182
3300182
3300182
3300184
3300187
3300194
3300202
3300205
3300205
3300207
3300208
3300218
3300220
3300220
3300220
3300240
3300241
3300270
3300272
3300272
3300272
3300276
3300278
3300280
3300281
3300294
3300295
3300301
3300396
3310601
3310601
3310601
3310601
3310801
3310801
3310801
3310801
3310801
3310801
3310801

PAGE
. . . . . 1-15
. . . . . . 1-3
. . . . 2-111
. . . . 2-116
. . . . 2-120
. . . . . 4-15
. . . . . 4-15
. . . . . 4-19
. . . . . 4-27
. . . . 2-113
. . . . 2-117
. . . . 2-121
. . . . . . 5-3
. . . . . 5-27
. . . . . 5-33
. . . . . 2-73
. . . . 2-105
. . . . 2-106
. . . . . 5-19
. . . . . 1-12
. . . . . 2-67
. . . . . 2-57
. . . . . 2-64
. . . . . 2-76
. . . . . 3-10
. . . . . . 3-3
. . . . . . 5-3
. . . . . 5-11
. . . . . 5-13
. . . . . 5-25
. . . . . 5-15
. . . . . 5-23
. . . . . . 5-5
. . . . . . 5-7
. . . . . 5-33
. . . . . 5-19
. . . . . 5-27
. . . . . 4-22
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . . 2-55
. . . . . 2-57
. . . . . 2-61
. . . . . 2-64
. . . . . 2-73
. . . . . 2-76
. . . . . 2-88

P/N
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311001
3311005
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401

PAGE
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 2-52
. . . . . 2-76
. . . . . 2-76
. . . . . 2-83
. . . . . 2-86
. . . . . 2-93
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-19
. . . . . 4-22
. . . . . 4-26
. . . . . 4-27
. . . . . 5-20
. . . . . 2-64
. . . . . 1-50
. . . . . 1-50
. . . . . 1-51
. . . . . 1-56
. . . . 2-105
. . . . 2-106
. . . . 2-107
. . . . 2-113
. . . . 2-116
. . . . 2-120
. . . . 2-124
. . . . 2-124
. . . . 2-124
. . . . 2-132
. . . . . 2-55
. . . . . 2-56
. . . . . 2-57
. . . . . 2-58
. . . . . 2-62
. . . . . 2-64
. . . . . 2-67
. . . . . 2-67
. . . . . . 2-7
. . . . . 2-71
. . . . . 2-74
. . . . . 2-74
. . . . . 2-76
. . . . . 2-77
. . . . . 2-81
. . . . . 2-87
. . . . . 2-89

11

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311401
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311405
3311501
3311501
3311501
3311501
3311501
3311501
3311501

12

PAGE
. . . . . 2-95
. . . . . 3-13
. . . . . . 3-3
. . . . . . 3-8
. . . . . . 3-9
. . . . . 4-16
. . . . . 5-20
. . . . . 5-34
. . . . . . 6-9
. . . . . 1-13
. . . . . 1-51
. . . . . 1-56
. . . . 2-121
. . . . 2-124
. . . . 2-127
. . . . 2-127
. . . . 2-127
. . . . 2-127
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-129
. . . . 2-131
. . . . . 2-61
. . . . . 2-63
. . . . . 2-75
. . . . . 2-86
. . . . . 2-88
. . . . . 2-90
. . . . . 2-95
. . . . . 3-10
. . . . . 4-11
. . . . . 4-16
. . . . . 4-25
. . . . . . 4-6
. . . . . 6-25
. . . . . . 8-4
. . . . . 1-57
. . . . 2-109
. . . . . 2-58
. . . . . . 2-7
. . . . . 2-74
. . . . . 2-86
. . . . . . 2-9

P/N
3311501
3311505
3311505
3311505
3311505
3311505
3311505
3311505
3311505
3311505
3311505
3311505
3311505
3311505
3311508
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311601
3311602
3311605
3311605
3311605
3311605
3311605
3311605
3311605
3311701
3311701
3311801
3311801
3311801

PAGE
. . . . . . 3-3
. . . . . 1-16
. . . . . . 1-4
. . . . 2-121
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-129
. . . . 2-129
. . . . 2-129
. . . . 2-131
. . . . . 2-62
. . . . . 2-88
. . . . . 4-20
. . . . 2-128
. . . . . 1-13
. . . . . 1-49
. . . . . 1-49
. . . . . 1-55
. . . . 2-105
. . . . 2-106
. . . . 2-109
. . . . . . 2-4
. . . . . 2-56
. . . . . 2-58
. . . . . 2-63
. . . . . . 2-7
. . . . . 2-74
. . . . . 2-86
. . . . . 2-93
. . . . . 3-13
. . . . . . 3-3
. . . . . 4-10
. . . . . . 4-3
. . . . . . 4-4
. . . . . 5-33
. . . . . 3-15
. . . . 2-127
. . . . 2-131
. . . . . 2-68
. . . . . 3-15
. . . . . 3-15
. . . . . . 3-5
. . . . . . 4-3
. . . . . 2-75
. . . . . 2-87
. . . . . 1-19
. . . . . 1-20
. . . . . 1-21

P/N
3311801
3311801
3311803
3311805
3311805
3311805
3311805
3311805
3311805
3311805
3311805
3312001
3312002
3312002
3312005
3312005
3312005
3312005
3312005
3312202
3312202
3312202
3312202
3312601
3312602
3312602
3312602
3312605
3313002
3321001
3321001
3321401
3321401
3321401
3321401
3321401
3321401
3322403
3322601
3323002
3323002
3323002
3323002
3340251
3340251
3340251
3340383
3340394
3340399

PAGE
. . . . 2-109
. . . . . 2-52
. . . . . . 3-7
. . . . . 1-12
. . . . . 1-55
. . . . . . 2-3
. . . . . 4-11
. . . . . 4-26
. . . . . . 4-4
. . . . . . 4-6
. . . . . . 4-9
. . . . . 2-63
. . . . . . 2-4
. . . . . 3-10
. . . . . 2-34
. . . . . 2-55
. . . . . 2-61
. . . . . 2-73
. . . . . 2-88
. . . . . 1-16
. . . . . . 1-4
. . . . . . 3-3
. . . . . 5-33
. . . . . 1-59
. . . . . 1-13
. . . . . 1-15
. . . . . . 1-3
. . . . . 1-59
. . . . . 1-13
. . . . . 2-57
. . . . . 2-64
. . . . . 2-67
. . . . . 2-67
. . . . . 2-68
. . . . . 2-68
. . . . . 2-81
. . . . . 2-86
. . . . . . 1-3
. . . . . . 4-9
. . . . . 1-11
. . . . . 1-15
. . . . . . 1-3
. . . . . 1-59
. . . . . 1-12
. . . . . 1-16
. . . . . . 1-4
. . . . . 5-33
. . . . . . 3-4
. . . . . . 3-4

P/N
3340401
3340403
3340454
3340454
3340460
3340462
3340788
3340831
3380309
3380309
3380309
3380319
3380320
3380418
3380418
3420085
3420120
3420158
3420158
3420182
3420290
3420292
3420372
3420410
3420414
3420447
3420620
3420620
3420761
3420860
3421029
3421142
3421176
3421176
3421176
3421176
3421203
3421204
3421205
3421206
3421207
3421209
3421275
3421325
3421330
3421330
3421349
3421350
3421376

PAGE
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 4-4
. . . . . . 4-9
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-7
. . . . . 1-55
. . . . 2-113
. . . . 2-116
. . . . 2-120
. . . . . 2-75
. . . . . 2-57
. . . . 2-131
. . . . 2-131
. . . . . . 2-3
. . . . . 2-34
. . . . . 1-15
. . . . . . 1-3
. . . . . 2-34
. . . . . 2-52
. . . . . 1-59
. . . . . 1-60
. . . . . . 3-4
. . . . . . 3-3
. . . . . 1-60
. . . . . 1-15
. . . . . . 1-3
. . . . . 2-34
. . . . . 1-59
. . . . . . 3-3
. . . . . . 3-7
. . . . . 4-10
. . . . . . 4-3
. . . . . . 4-4
. . . . . . 4-9
. . . . . . 1-4
. . . . . . 1-4
. . . . . . 3-3
. . . . . . 3-3
. . . . . . 3-5
. . . . . . 3-3
. . . . . . 1-4
. . . . . 1-60
. . . . . 1-15
. . . . . . 1-3
. . . . . . 3-4
. . . . . . 3-3
. . . . . 3-15

P/N

PAGE

3421426
3421426
3421511
3421513
3421520
3421565
3421565
3421584
3421628
3421632
3421709
3421710
3421713
3421815
3421815
3421815
3421816
3421818
3421823
3421825
3421825
3421825
3421892
3421950
3422019
3422019
3422019
3422422
3422507
3422508
3422509
3422510
3422511
3422512
3422520
3422522
3422768
3430406
3430406
3430408
3440413
3440816
3440816
3441228
3441228
3450202
3450203
3450203
3450203

. . . . . 4-10
. . . . . . 4-3
. . . . . 3-15
. . . . . 3-15
. . . . . . 2-3
. . . . . 1-15
. . . . . . 1-4
. . . . . 1-55
. . . . . 3-10
. . . . . 3-10
. . . . . 1-16
. . . . . 1-15
. . . . . 1-15
. . . . . . 2-4
. . . . . . 2-4
. . . . . . 2-4
. . . . . . 3-5
. . . . . . 1-3
. . . . . 3-15
. . . . . 4-10
. . . . . . 4-3
. . . . . . 4-4
. . . . . 1-59
. . . . . 3-15
. . . . . 4-10
. . . . . . 4-3
. . . . . . 4-4
. . . . . 1-13
. . . . . 1-13
. . . . . 1-13
. . . . . 1-12
. . . . . 1-12
. . . . . 1-13
. . . . . 1-13
. . . . . 1-11
. . . . . 1-11
. . . . . 3-15
. . . . . 2-67
. . . . . 2-68
. . . .2-121
. . . .2-121
. . . . . 4-10
. . . . . . 4-5
. . . . . 4-11
. . . . . . 4-5
. . . .2-121
. . . . . 2-67
. . . . . 2-67
. . . . . 2-68

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
3450203
3450203
3450303
3450405
3450505
3450508
3450610
3450806
3450810
3451012
3451012
3460065
3480093
3480102
3480113
3480120
3480120
3480120
3480122
3480123
3480124
3480126
3480134
3480176
3480188
3500812
3500812
3501916
3509182
3509714
3509858
3510296
3510297
3510298
3510299
3510300
3510304
3510305
3510306
3520022
3520034
3520168
3530120
3530138
3530210
3530380
3530381
3530403
3530425

PAGE
. . . . . 3-10
. . . . . . 3-3
. . . . . . 3-3
. . . . . . 3-7
. . . . . . 3-7
. . . . . 1-55
. . . . . . 2-3
. . . . . . 3-4
. . . . . . 1-3
. . . . . 1-12
. . . . . . 1-3
. . . . . 2-52
. . . . . 5-19
. . . . . . 5-7
. . . . . 5-33
. . . . . 5-11
. . . . . 5-13
. . . . . 5-25
. . . . . . 5-5
. . . . . . 5-3
. . . . . 5-15
. . . . . 5-23
. . . . . 5-27
. . . . . . 5-9
. . . . . 5-17
. . . . . 1-50
. . . . . 1-50
. . . . . 2-33
. . . . . . 3-7
. . . . . 2-76
. . . . . 4-15
. . . . . . 4-6
. . . . . . 4-6
. . . . . . 4-6
. . . . . . 4-6
. . . . . . 4-6
. . . . . 4-11
. . . . . 4-11
. . . . . 4-11
. . . . 2-106
. . . . . 4-20
. . . . 2-119
. . . . . . 2-3
. . . . . . 3-8
. . . . . 2-95
. . . . . . 1-4
. . . . . . 1-4
. . . . . 2-51
. . . . . 2-57

3120800

P/N
3530425
3531023
3531715
3532839
3533904
3534316
3534395
3534395
3534395
3534395
3534395
3534494
3534605
3534606
3535951
3536008
3536088
3536244
3536282
3536549
3536549
3536549
3536566
3538039
3538387
3539103
3539240
3539241
3539244
3539579
3539580
3539631
3539631
3539634
3539843
3539843
3539843
3570161
3570697
3580109
3580134
3580134
3580134
3580239
3580250
3600071
3600071
3600071
3600071

PAGE
. . . . . 2-64
. . . . . 4-19
. . . . . . 1-4
. . . . . 1-55
. . . . . 4-27
. . . . . . 3-9
. . . . . 1-50
. . . . 2-123
. . . . 2-123
. . . . . . 3-8
. . . . . . 3-8
. . . . . 4-26
. . . . . 1-60
. . . . . 1-60
. . . . 2-132
. . . . . 2-63
. . . . 2-131
. . . . . 2-75
. . . . 2-132
. . . . . 2-75
. . . . . 2-75
. . . . . 2-86
. . . . . 4-25
. . . . . 4-25
. . . . . 2-88
. . . . . 1-13
. . . . . 1-12
. . . . . 1-13
. . . . . 1-12
. . . . . 1-13
. . . . . 1-13
. . . . . 1-56
. . . . . 1-56
. . . . . 1-12
. . . . . 1-55
. . . . . 1-56
. . . . . 1-56
. . . . 2-121
. . . . . 2-88
. . . . . 2-71
. . . . . 2-71
. . . . . 2-83
. . . . . 2-93
. . . . . 2-93
. . . . . 2-93
. . . . . 2-57
. . . . . 2-63
. . . . . 2-76
. . . . . 2-87

P/N
3600139
3600139
3600139
3600139
3600139
3620026
3620026
3640492
3640493
3640493
3640555
3640555
3640752
3640834
3730095
3730095
3740002
3740013
3740013
3740030
3740044
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740049
3740055
3740057
3740057
3740057
3740057
3740058
3740058
3740058

PAGE
. . . . 2-103
. . . . . 2-56
. . . . . 2-61
. . . . . 2-73
. . . . . 2-85
. . . . . 2-75
. . . . . 2-87
. . . . 2-111
. . . . 2-111
. . . . 2-115
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . 2-119
. . . . . . 7-8
. . . . . . 7-8
. . . . 2-124
. . . . . . 7-3
. . . . . . 7-4
. . . . . 2-57
. . . . . . 7-4
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-16
. . . . . 4-21
. . . . . . 7-2
. . . . . . 7-2
. . . . . . 7-2
. . . . . . 7-3
. . . . . . 7-4
. . . . . . 7-4
. . . . . . 7-5
. . . . . . 7-5
. . . . . . 7-5
. . . . . . 7-5
. . . . . . 7-6
. . . . . . 7-6
. . . . . . 7-7
. . . . . . 7-7
. . . . . . 9-1
. . . . . 2-67
. . . . 2-112
. . . . 2-112
. . . . 2-115
. . . . . 4-22
. . . . 2-112
. . . . 2-115
. . . . . 4-21

P/N
3740059
3740059
3740059
3740059
3740061
3740063
3740063
3740063
3740066
3740066
3740066
3740066
3740067
3740067
3740067
3740067
3740067
3740067
3740080
3740080
3740080
3740080
3740080
3740080
3740085
3740086
3740086
3740099
3740099
3740122
3740122
3740122
3740123
3740123
3740123
3740124
3740124
3740124
3760004
3760036
3760053
3760106
3760106
3760108
3760133
3760140
3760140
3760140
3760233

PAGE
. . . . . 2-57
. . . . . 2-64
. . . . . 2-76
. . . . . . 9-1
. . . . . 2-76
. . . . 2-112
. . . . 2-115
. . . . . 4-21
. . . . 2-112
. . . . 2-112
. . . . 2-115
. . . . . 4-22
. . . . 2-124
. . . . . 2-57
. . . . . 2-64
. . . . . 2-76
. . . . . 2-88
. . . . . . 9-1
. . . . . 2-57
. . . . . 2-64
. . . . . 2-88
. . . . . . 7-6
. . . . . . 7-6
. . . . . . 7-6
. . . . . 4-19
. . . . . 4-19
. . . . . . 9-1
. . . . . . 7-3
. . . . . . 9-2
. . . . 2-119
. . . . . 4-22
. . . . . . 9-1
. . . . 2-119
. . . . . 4-21
. . . . . . 9-1
. . . . 2-119
. . . . . 4-21
. . . . . 4-22
. . . . . 2-51
. . . . . 2-52
. . . . . 2-52
. . . . . 1-15
. . . . . . 1-4
. . . . . 2-52
. . . . . . 3-6
. . . . . 1-12
. . . . . 1-15
. . . . . . 1-4
. . . . . 3-15

P/N
3760233
3760237
3760237
3760237
3760370
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790012
3790016
3790118
3790155
3790159
3790159
3790159
3790211
3820001
3820001
3820001
3820012
3820012
3820012
3820012
3820018
3840800
3840818
3840819
3840844
3840858
3840898
3841012
3841012

PAGE
. . . . . . 3-3
. . . . . 3-15
. . . . . 4-10
. . . . . . 4-3
. . . . . . 5-9
. . . . 2-111
. . . . 2-112
. . . . 2-116
. . . . 2-116
. . . . 2-120
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-17
. . . . . 4-19
. . . . . 4-22
. . . . . 4-22
. . . . . 4-22
. . . . . . 2-9
. . . . . . 2-9
. . . . . 2-33
. . . . . 1-19
. . . . . 1-20
. . . . . 1-22
. . . . . . 2-9
. . . . . 1-59
. . . . . . 8-3
. . . . . . 8-4
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-132
. . . . 2-132
. . . . . 5-33
. . . . . 2-68
. . . . . 2-67
. . . . . . 3-7
. . . . . . 3-7
. . . . . 2-81
. . . . . . 3-7
. . . . . . 3-7

13

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
3841012
3841013
3841143
3841143
3841252
3841255
3841287
3860050
3900022
3900139
3900140
3900141
3900141
3900146
3900159
3900159
3900159
3900168
3900168
3900168
3900168
3900168
3900168
3900170
3900170
3900170
3900170
3900170
3900170
3900170
3900170
3900170
3900170
3900172
3900219
3900220
3900223
3900263
3910606
3910606
3910606
3910608
3910812
3910812
3910812
3910812
3911006
3911006
3911006

14

PAGE
. . . . . . 3-7
. . . . . . 3-6
. . . . . 1-11
. . . . . 1-13
. . . . . . 3-7
. . . . . 2-85
. . . . . 1-13
. . . . . . 3-6
. . . . . 2-57
. . . . . 5-19
. . . . . 5-19
. . . . . 5-27
. . . . . 5-27
. . . . . 1-59
. . . . . 4-10
. . . . . . 4-3
. . . . . . 4-5
. . . . . 1-50
. . . . . 1-50
. . . . 2-123
. . . . 2-123
. . . . . . 3-9
. . . . . . 3-9
. . . . . 5-11
. . . . . 5-13
. . . . . 5-15
. . . . . 5-23
. . . . . 5-25
. . . . . 5-27
. . . . . . 5-3
. . . . . 5-33
. . . . . . 5-5
. . . . . . 5-7
. . . . . 5-19
. . . . . 1-12
. . . . . 1-13
. . . . . 1-11
. . . . . 1-13
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . . 2-55
. . . . . 2-61
. . . . . 2-73
. . . . . 2-88
. . . . 2-111
. . . . 2-115
. . . . 2-119

P/N
3911008
3911008
3911008
3911012
3911012
3911012
3911012
3911014
3911016
3911016
3911016
3931010
3931010
3931612
3931612
3931620
3931620
3931720
3931852
3931852
3931864
3940804
3941404
3941405
3941405
3941405
3941405
3941406
3941406
3941406
3941804
3951403
3951403
3951405
3951603
3951606
3951608
3951820
3952016
3960250
3960251
3960343
3960343
3960356
3960357
3960371
3960389
3960418
3960429

PAGE
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 2-52
. . . . . 2-76
. . . . . 4-20
. . . . . 4-27
. . . . . 4-16
. . . . 2-111
. . . . 2-116
. . . . 2-120
. . . . . 4-11
. . . . . . 4-5
. . . . . 4-11
. . . . . . 4-5
. . . . . 4-11
. . . . . . 4-5
. . . . . . 5-9
. . . . . 1-19
. . . . . 1-22
. . . . . 2-33
. . . . . 2-86
. . . . 2-125
. . . . 2-127
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-131
. . . . 2-132
. . . . . 4-25
. . . . . 2-74
. . . . . 5-15
. . . . . . 5-3
. . . . . 5-33
. . . . . . 3-3
. . . . . 3-10
. . . . . . 3-4
. . . . . 2-51
. . . . . . 2-4
. . . . . 4-15
. . . . . 4-16
. . . . . 1-11
. . . . . . 1-3
. . . . . 3-13
. . . . . 3-13
. . . . 2-106
. . . . 2-132
. . . . 2-132
. . . . 2-132

P/N
3960433
3960465
3972218
3972218
3980003
3980003
3980006
3980006
3980007
3990001
3990001
3990010
3990010
3990010
3990010
3990010
3990010
3990010
3990010
3990010
3990010
3990010
3990010
3990010
3990010
4040126
4040129
4040129
4040129
4040129
4060087
4060087
4060087
4060087
4060087
4060087
4060087
4060087
4060087
4060087
4060087
4060087
4060087
4060229
4060229
4060229
4060229
4060431
4060432

PAGE
. . . . 2-132
. . . . 2-107
. . . . . 1-16
. . . . . . 1-4
. . . . . 2-74
. . . . . 2-87
. . . . . 2-56
. . . . . 2-62
. . . . . 2-87
. . . . . . 7-4
. . . . . . 7-5
. . . . . . 7-2
. . . . . . 7-2
. . . . . . 7-2
. . . . . . 7-4
. . . . . . 7-5
. . . . . . 7-6
. . . . . . 7-6
. . . . . . 7-6
. . . . . . 7-7
. . . . . . 7-7
. . . . . . 7-7
. . . . . . 7-8
. . . . . . 7-8
. . . . . . 9-2
. . . . . . 2-3
. . . . . . 2-4
. . . . . . 2-4
. . . . . . 2-4
. . . . . . 2-4
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-17
. . . . . 4-19
. . . . . 4-22
. . . . . 4-22
. . . . . 4-22
. . . . . 1-50
. . . . . 1-51

P/N
4060568
4060568
4060574
4060603
4060673
4060673
4060673
4060673
4060696
4060702
4060702
4060777
4060803
4060808
4060829
4060833
4060833
4060833
4060833
4060833
4060834
4060841
4060908
4070497
4070498
4070501
4070502
4070503
4070504
4070507
4070508
4070555
4070556
4070574
4070574
4070574
4070575
4070575
4070575
4070576
4070577
4070585
4070585
4070585
4070586
4070586
4070586
4070587
4070587

PAGE
. . . . . . 3-4
. . . . . . 3-8
. . . . 2-105
. . . . . . 3-4
. . . . . . 3-7
. . . . . . 3-7
. . . . . . 3-7
. . . . . . 3-8
. . . . . 2-83
. . . . . 1-50
. . . . . 1-51
. . . . . . 3-7
. . . . 2-132
. . . . . . 2-7
. . . . 2-125
. . . . . . 3-7
. . . . . . 3-7
. . . . . . 3-7
. . . . . . 3-7
. . . . . . 3-7
. . . . . . 3-7
. . . . 2-132
. . . . . 1-51
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-4
. . . . . . 3-4
. . . . . 1-13
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-13
. . . . . 1-16
. . . . . . 1-4
. . . . . . 1-4
. . . . . . 1-4
. . . . . 2-93
. . . . . 4-11
. . . . . . 4-5
. . . . . 2-93
. . . . . 4-11
. . . . . . 4-5
. . . . . 2-93
. . . . . 4-11

P/N

PAGE

4070587
4070670
4070670
4070671
4070672
4070672
4070674
4070674
4070674
4070923
4100025
4100025
4100025
4100026
4100026
4100026
4100027
4100028
4100029
4100051
4100051
4100052
4120012
4120012
4120012
4120012
4120012
4120012
4120013
4120013
4120013
4120036
4120036
4120037
4120037
4130153
4130154
4130234
4130235
4130333
4130334
4130337
4130338
4160024
4160026
4160026
4160028
4160081
4160081

. . . . . . 4-5
. . . . . 1-16
. . . . . . 1-4
. . . .2-132
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-12
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-12
. . . . . 2-58
. . . . . 2-76
. . . . . 2-88
. . . . . . 3-7
. . . . . 6-16
. . . . . . 6-7
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 6-11
. . . . . 6-15
. . . . . 6-16
. . . .2-112
. . . .2-112
. . . .2-115
. . . . . 4-22
. . . . . . 7-3
. . . . . . 9-2
. . . .2-112
. . . .2-115
. . . . . 4-21
. . . .2-119
. . . . . 4-22
. . . .2-119
. . . . . 4-21
. . . . . 1-15
. . . . . 1-15
. . . . . . 1-3
. . . . . . 1-3
. . . . . 1-11
. . . . . 1-11
. . . . . 1-11
. . . . . 1-11
. . . . . 2-68
. . . . . . 4-4
. . . . . . 4-9
. . . . . 4-26
. . . .2-129
. . . .2-131

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
4160086
4160098
4220007
4240018
4280002
4280002
4280197
4280242
4280255
4280256
4280257
4280258
4280281
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300031
4300032
4300032
4300032
4300032
4300032
4300032
4300032
4300032
4300032
4300033
4300034
4300034
4300034
4300034
4300034
4300034
4300034
4300034
4300034
4300034
4300036

PAGE
. . . . . 2-68
. . . . . 3-10
. . . . . 4-26
. . . . . 3-10
. . . . . 2-57
. . . . . 2-63
. . . . . 3-13
. . . . . . 3-3
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 3-13
. . . . . 1-50
. . . . 2-107
. . . . 2-113
. . . . 2-116
. . . . 2-124
. . . . 2-124
. . . . 2-124
. . . . 2-132
. . . . . 3-13
. . . . . . 3-3
. . . . . . 3-9
. . . . . . 3-9
. . . . . 5-20
. . . . . 5-34
. . . . . 6-25
. . . . . 1-16
. . . . . . 1-4
. . . . . 2-56
. . . . . 2-62
. . . . . 2-74
. . . . . 2-87
. . . . . 2-89
. . . . . 3-13
. . . . . . 3-9
. . . . . . 2-7
. . . . 2-105
. . . . 2-109
. . . . 2-127
. . . . 2-131
. . . . . . 2-4
. . . . . 2-63
. . . . . . 2-7
. . . . . 2-75
. . . . . 2-87
. . . . . 3-13
. . . . . . 3-6

3120800

P/N
4300036
4300036
4300036
4300038
4300038
4300038
4300038
4300038
4300038
4300038
4300038
4300042
4300042
4300042
4300045
4300045
4300056
4300056
4300076
4300082
4300092
4300092
4300092
4300097
4300097
4300097
4300098
4340343
4340343
4340397
4340398
4340413
4340413
4340453
4340511
4340519
4340520
4340525
4340525
4340565
4340576
4340635
4340636
4350106
4350281
4360003
4360031
4360031
4360031

PAGE
. . . . . . 3-6
. . . . . . 3-8
. . . . . . 6-9
. . . . . 1-57
. . . . 2-128
. . . . 2-129
. . . . 2-129
. . . . 2-131
. . . . . 2-75
. . . . . 2-88
. . . . . . 2-9
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 3-8
. . . . 2-109
. . . . . . 2-3
. . . . . 2-73
. . . . . 2-85
. . . . . 3-15
. . . . . 4-16
. . . . . 1-19
. . . . . 1-20
. . . . . 1-21
. . . . . 1-19
. . . . . 1-20
. . . . . 1-21
. . . . . . 3-6
. . . . . 2-74
. . . . . 2-86
. . . . . 2-33
. . . . . 2-33
. . . . . . 3-4
. . . . . . 3-8
. . . . . . 3-6
. . . . . 2-71
. . . . . . 3-6
. . . . . . 3-6
. . . . . 2-75
. . . . . 2-87
. . . . . 2-83
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 3-8
. . . . 2-123
. . . . 2-112
. . . . 2-111
. . . . . 4-11
. . . . . . 4-6
. . . . . . 9-1

P/N
4360037
4360037
4360037
4360037
4360037
4360037
4360037
4360049
4360049
4360053
4360053
4360057
4360057
4360065
4360065
4360065
4360065
4360065
4360069
4360069
4360069
4360069
4360069
4360069
4360071
4360089
4360089
4360108
4360112
4360112
4360131
4360132
4360155
4360155
4360157
4360157
4360157
4360157
4360161
4360171
4360171
4360179
4360179
4360179
4360182
4360182
4360182
4360182
4360186

PAGE
. . . . . 2-64
. . . . . 2-64
. . . . . 2-71
. . . . . 2-73
. . . . . 2-85
. . . . . 2-90
. . . . . . 7-4
. . . . . 1-50
. . . . . . 9-2
. . . . . 1-50
. . . . . . 9-2
. . . . . . 3-8
. . . . . . 9-2
. . . . . 2-64
. . . . . 2-64
. . . . . . 7-3
. . . . . . 7-3
. . . . . . 7-6
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . 2-119
. . . . . 4-22
. . . . . . 9-1
. . . . . 4-16
. . . . . . 7-3
. . . . . . 7-4
. . . . . 4-15
. . . . . 4-22
. . . . . . 9-2
. . . . . 4-15
. . . . . 4-15
. . . . . 2-64
. . . . . . 9-1
. . . . . 2-77
. . . . . 2-90
. . . . . . 7-4
. . . . . . 7-4
. . . . . 4-22
. . . . 2-123
. . . . . . 9-1
. . . . . 2-64
. . . . . . 7-3
. . . . . . 7-3
. . . . . 2-77
. . . . . 2-90
. . . . . . 7-4
. . . . . . 7-4
. . . . 2-111

P/N
4360186
4360188
4360198
4360199
4360199
4360199
4360199
4360199
4360199
4360199
4360199
4360199
4360199
4360199
4360200
4360200
4360200
4360200
4360200
4360200
4360200
4360201
4360201
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360202
4360209
4360209
4360212
4360212
4360212
4360212
4360228
4360232
4360232
4360232
4360232

PAGE
. . . . 2-115
. . . . . 2-96
. . . . . . 7-6
. . . . 2-111
. . . . . 4-15
. . . . . 4-15
. . . . . 4-15
. . . . . 4-16
. . . . . 4-17
. . . . . 4-19
. . . . . 4-22
. . . . . . 7-6
. . . . . . 7-6
. . . . . . 9-1
. . . . 2-111
. . . . 2-116
. . . . 2-120
. . . . . 4-15
. . . . . 4-19
. . . . . 4-22
. . . . . . 9-1
. . . . . . 7-3
. . . . . . 7-3
. . . . 2-111
. . . . 2-112
. . . . 2-116
. . . . 2-116
. . . . 2-120
. . . . . 4-15
. . . . . 4-15
. . . . . 4-16
. . . . . 4-16
. . . . . 4-16
. . . . . 4-19
. . . . . 4-21
. . . . . 4-22
. . . . . . 7-4
. . . . . . 9-1
. . . . . 4-16
. . . . . . 9-2
. . . . 2-112
. . . . 2-116
. . . . 2-120
. . . . . . 9-1
. . . . . . 7-8
. . . . 2-115
. . . . 2-119
. . . . . 4-22
. . . . . . 9-1

P/N
4360236
4360236
4360236
4360236
4360236
4360236
4360236
4360237
4360237
4360263
4360263
4360267
4360267
4360267
4360267
4360274
4360274
4360274
4360274
4360274
4360274
4360274
4360274
4360275
4360277
4360277
4360277
4360277
4360277
4360277
4360277
4360277
4360278
4360278
4360278
4360278
4360278
4360278
4360280
4360280
4360281
4360281
4360281
4360282
4360282
4360284
4360284
4360289
4360289

PAGE
. . . . . 1-50
. . . . . 1-50
. . . . 2-123
. . . . 2-123
. . . . . . 3-8
. . . . . . 3-8
. . . . . . 3-9
. . . . . 1-50
. . . . . 1-50
. . . . . 4-26
. . . . . . 9-2
. . . . 2-112
. . . . 2-116
. . . . 2-120
. . . . . . 9-1
. . . . 2-111
. . . . 2-115
. . . . 2-120
. . . . . 4-15
. . . . . 4-15
. . . . . 4-19
. . . . . . 7-2
. . . . . . 9-1
. . . . 2-112
. . . . . 1-50
. . . . . 1-50
. . . . 2-123
. . . . 2-123
. . . . . . 3-8
. . . . . . 3-8
. . . . . . 3-9
. . . . . . 9-1
. . . . . 1-50
. . . . 2-123
. . . . 2-123
. . . . . . 3-8
. . . . . . 3-8
. . . . . . 3-9
. . . . 2-123
. . . . . . 9-1
. . . . 2-116
. . . . 2-120
. . . . . . 9-1
. . . . 2-112
. . . . . 4-19
. . . . 2-116
. . . . 2-120
. . . . 2-115
. . . . 2-120

15

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
4360289
4360294
4360294
4360294
4360295
4360314
4360314
4360405
4360468
4360468
4360475
4360475
4360475
4360476
4360476
4400038
4400216
4400216
4400216
4400267
4400267
4400275
4400385
4400389
4400389
4400390
4400420
4420001
4420001
4420001
4420001
4420008
4420008
4420016
4420017
4420018
4420037
4420037
4420037
4420037
4420038
4420051
4420052
4420052
4420052
4430038
4460007
4460023
4460023

16

PAGE
. . . . . 4-19
. . . . . . 7-5
. . . . . . 7-5
. . . . . . 7-5
. . . . . 10-2
. . . . . 1-56
. . . . . 1-56
. . . . . 2-86
. . . . 2-120
. . . . . . 9-1
. . . . 2-120
. . . . . 4-19
. . . . . . 9-1
. . . . . 4-19
. . . . . . 9-1
. . . . 2-109
. . . . 2-105
. . . . 2-105
. . . . 2-106
. . . . 2-105
. . . . 2-106
. . . . 2-109
. . . . 2-106
. . . . . 10-3
. . . . 2-105
. . . . 2-106
. . . . 2-109
. . . . . 2-55
. . . . . 2-57
. . . . . 2-61
. . . . . 2-62
. . . . . 4-19
. . . . . 4-27
. . . . . . 3-8
. . . . . . 3-8
. . . . . . 3-8
. . . . 2-111
. . . . 2-116
. . . . 2-120
. . . . . 4-20
. . . . . 4-15
. . . . . . 8-7
. . . . . . 8-4
. . . . . . 8-7
. . . . . . 8-7
. . . . 2-127
. . . . 2-107
. . . . . 1-50
. . . . . 2-71

P/N
4460023
4460023
4460049
4460049
4460049
4460049
4460051
4460051
4460051
4460051
4460051
4460052
4460052
4460052
4460052
4460052
4460052
4460052
4460071
4460071
4460071
4460071
4460071
4460071
4460071
4460071
4460071
4460082
4460134
4460137
4460234
4460244
4460244
4460244
4460263
4460298
4460298
4460298
4460298
4460299
4460299
4460300
4460300
4460300
4460300
4460301
4460301
4460301
4460301

PAGE
. . . . . 2-83
. . . . . 2-93
. . . . . 1-50
. . . . 2-107
. . . . . . 3-9
. . . . . . 7-7
. . . . 2-111
. . . . 2-112
. . . . 2-115
. . . . 2-119
. . . . . 4-16
. . . . . 1-50
. . . . 2-123
. . . . 2-123
. . . . . . 3-9
. . . . . . 3-9
. . . . . 4-16
. . . . . 4-19
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 2-83
. . . . . 2-93
. . . . . 4-11
. . . . . 4-16
. . . . . 4-26
. . . . . . 4-6
. . . . 2-107
. . . . . 2-83
. . . . 2-107
. . . . 2-111
. . . . 2-112
. . . . 2-116
. . . . 2-120
. . . . . 4-16
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . 2-111
. . . . . 4-20
. . . . 2-112
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20

P/N
4460302
4460303
4460303
4460303
4460305
4460305
4460305
4460305
4460306
4460306
4460306
4460306
4460307
4460307
4460307
4460307
4460308
4460308
4460311
4460311
4460311
4460311
4460386
4460404
4460404
4460404
4460405
4460405
4460405
4460423
4460488
4460488
4520126
4520178
4560927
4561061
4562083
4562083
4562516
4562516
4562516
4562516
4562637
4562664
4562877
4562902
4562928
4563004
4563004

PAGE
. . . . . 2-67
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . 2-111
. . . . . 4-22
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . . 4-19
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . . 4-20
. . . . 2-115
. . . . 2-119
. . . . . 1-23
. . . . . 1-23
. . . . . 1-51
. . . . . . 3-9
. . . . . . 4-4
. . . . . . 4-9
. . . . 2-105
. . . . . 2-74
. . . . . 2-88
. . . . . . 3-5
. . . . . 2-73
. . . . . 2-58
. . . . . 5-33
. . . . . 5-19
. . . . . 2-56
. . . . . 5-27
. . . . . 5-28

P/N
4563031
4563167
4563167
4563167
4563577
4563657
4563657
4564046
4564123
4564128
4564328
4564329
4564417
4564745
4564757
4564880
4564973
4564999
4565004
4565004
4565004
4565099
4565166
4565166
4565267
4565268
4565269
4565269
4565351
4565655
4565751
4565873
4566605
4566650
4567169
4620022
4620083
4640005
4640005
4640013
4640013
4640039
4640039
4640123
4640128
4640197
4640197
4640210
4640210

PAGE
. . . . . 5-25
. . . . . 6-19
. . . . . 6-21
. . . . . 6-35
. . . . . 5-23
. . . . . 5-15
. . . . . 5-17
. . . . . 5-13
. . . . . 2-83
. . . . . . 5-7
. . . . . 2-83
. . . . . 2-83
. . . . . 2-93
. . . . . . 5-3
. . . . . 5-28
. . . . . . 3-9
. . . . . 1-50
. . . . . . 3-9
. . . . . 5-34
. . . . . 6-25
. . . . . 6-27
. . . . . . 5-5
. . . . . 1-49
. . . . . 1-55
. . . . . 2-58
. . . . . 2-58
. . . . . 2-58
. . . . . 2-61
. . . . . . 5-3
. . . . . 2-62
. . . . . 2-62
. . . . . 6-19
. . . . . 2-85
. . . . . 2-93
. . . . . 2-88
. . . . . . 2-3
. . . . . . 2-3
. . . . . 5-34
. . . . . 6-25
. . . . . 6-27
. . . . . 6-39
. . . . . 1-49
. . . . . 1-55
. . . . . . 2-7
. . . . . 6-16
. . . . . 6-31
. . . . . . 6-9
. . . . . 5-19
. . . . . 5-33

P/N

PAGE

4640212
4640216
4640216
4640216
4640216
4640246
4640246
4640260
4640261
4640360
4640383
4640383
4640391
4640447
4640447
4640451
4640461
4640479
4640495
4640495
4640509
4640509
4640509
4640509
4640509
4640512
4640513
4640514
4640514
4640519
4640519
4640520
4640520
4640521
4640522
4640522
4640523
4640524
4640524
4640525
4640575
4640634
4640645
4640645
4640646
4640646
4640671
4640682
4640692

. . . . . 5-33
. . . . . 6-21
. . . . . 6-23
. . . . . 6-41
. . . . . 6-41
. . . . . 2-19
. . . . . . 2-9
. . . . . 1-49
. . . . . 1-59
. . . . . . 2-7
. . . . . 6-21
. . . . . 6-35
. . . . . 2-95
. . . . . 2-27
. . . . . . 2-9
. . . . . 1-49
. . . . . 2-27
. . . . . 1-51
. . . . . 5-19
. . . . . 5-23
. . . . . 5-11
. . . . . 5-15
. . . . . 5-17
. . . . . . 5-5
. . . . . . 5-7
. . . . . . 2-9
. . . . . . 2-7
. . . . . 2-11
. . . . . . 2-8
. . . . . 2-31
. . . . . . 2-9
. . . . . . 2-8
. . . . . 6-31
. . . . . . 2-9
. . . . . . 2-9
. . . . . . 6-9
. . . . . . 2-9
. . . . . 2-11
. . . . . . 2-8
. . . . . . 5-9
. . . . . 6-31
. . . . . 5-13
. . . . . 2-19
. . . . . . 2-9
. . . . . 2-19
. . . . . . 2-9
. . . . . 1-49
. . . . . 1-49
. . . . . 2-19

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
4640692
4640700
4640710
4640710
4640711
4640711
4640730
4640730
4640731
4640731
4640734
4640734
4640742
4640750
4640750
4640771
4640820
4640839
4640858
4640869
4640871
4640909
4640909
4640913
4640913
4640914
4640914
4640929
4640941
4640941
4640967
4640967
4640967
4640967
4640968
4640973
4640986
4640987
4640987
4640987
4640987
4640989
4641009
4641009
4641162
4680015
4700005
4711400
4711400

PAGE
. . . . . . 2-9
. . . . . 1-49
. . . . . 2-19
. . . . . . 2-9
. . . . . 2-19
. . . . . . 2-9
. . . . . 2-19
. . . . . . 2-9
. . . . . 5-20
. . . . . 6-25
. . . . . 2-19
. . . . . . 2-9
. . . . . 2-61
. . . . . 2-74
. . . . . 2-85
. . . . . . 2-9
. . . . . 2-27
. . . . . . 2-8
. . . . . . 5-9
. . . . 2-121
. . . . . 1-51
. . . . . 2-23
. . . . . . 2-9
. . . . . 2-15
. . . . . . 2-8
. . . . . 2-15
. . . . . . 2-8
. . . . . . 2-9
. . . . . 2-23
. . . . . . 2-9
. . . . . 1-51
. . . . . 1-56
. . . . . 1-56
. . . . . 1-57
. . . . . 1-51
. . . . . 1-57
. . . . . 1-51
. . . . . 1-56
. . . . . 1-56
. . . . . 1-56
. . . . . 1-57
. . . . . 2-85
. . . . 2-121
. . . . 2-121
. . . . . . 5-9
. . . . 2-132
. . . . . 2-95
. . . . . 1-56
. . . . . 2-57

3120800

P/N
4711400
4711400
4711400
4711600
4711600
4711600
4711600
4711600
4712000
4712000
4712000
4712000
4712000
4712200
4712200
4712600
4712600
4713400
4740003
4740004
4740006
4740036
4740040
4740057
4740082
4740104
4740111
4740116
4740120
4740120
4740120
4740120
4740154
4740158
4740171
4740171
4740171
4740185
4740189
4740191
4740191
4740199
4740199
4740242
4740242
4740242
4740242
4740252
4740256

PAGE
. . . . . 2-64
. . . . . 2-67
. . . . . 2-76
. . . . . 1-12
. . . . . 1-16
. . . . . 2-57
. . . . . 2-75
. . . . . 2-88
. . . . . 1-12
. . . . . 1-16
. . . . . 1-21
. . . . . . 1-4
. . . . . 3-10
. . . . . 1-13
. . . . . . 3-7
. . . . . 1-15
. . . . . . 1-3
. . . . . 1-55
. . . . . . 3-3
. . . . . 2-33
. . . . . . 2-3
. . . . . 1-60
. . . . . . 2-3
. . . . . . 3-3
. . . . . 1-15
. . . . . 2-33
. . . . . . 1-3
. . . . . 2-83
. . . . 2-115
. . . . 2-119
. . . . . 4-19
. . . . . 4-27
. . . . . 1-11
. . . . . . 4-4
. . . . 2-123
. . . . 2-123
. . . . . 2-33
. . . . . . 3-4
. . . . . 2-33
. . . . . 2-55
. . . . . 2-61
. . . . . 4-10
. . . . . . 4-5
. . . . . 2-55
. . . . . 2-61
. . . . . 2-73
. . . . . 2-88
. . . . . 2-58
. . . . . 4-11

P/N
4740256
4740274
4740275
4740277
4740283
4740283
4740304
4740311
4740311
4740322
4740332
4740333
4740338
4740356
4740362
4740362
4740362
4740362
4740385
4740385
4740385
4740390
4740446
4740451
4740461
4750600
4750600
4750600
4750800
4750800
4751000
4751000
4751000
4751000
4751000
4751000
4751000
4751000
4751000
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400

PAGE
. . . . . . 4-5
. . . . . 1-59
. . . . . 2-93
. . . . . . 2-3
. . . . . 1-12
. . . . . . 1-3
. . . . . . 3-7
. . . . . 1-59
. . . . . 1-60
. . . . 2-106
. . . . . 3-15
. . . . . 3-15
. . . . 2-106
. . . . . 1-13
. . . . 2-131
. . . . . 2-63
. . . . . 4-11
. . . . . . 4-6
. . . . . 4-10
. . . . . . 4-3
. . . . . . 4-5
. . . . . 3-16
. . . . . 1-11
. . . . . 1-11
. . . . . 1-13
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . . 2-86
. . . . . 4-20
. . . . . 2-52
. . . . . 2-64
. . . . . 2-76
. . . . . 2-83
. . . . . 2-93
. . . . . . 3-3
. . . . . 4-19
. . . . . 4-26
. . . . . 4-27
. . . . . 1-12
. . . . . 1-16
. . . . . . 1-4
. . . . . 1-50
. . . . . 1-51
. . . . . 1-55
. . . . 2-105
. . . . 2-106
. . . . 2-113
. . . . 2-116

P/N
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751400
4751500

PAGE
. . . . 2-120
. . . . 2-121
. . . . 2-124
. . . . 2-124
. . . . 2-124
. . . . 2-127
. . . . 2-127
. . . . 2-127
. . . . 2-127
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-129
. . . . 2-131
. . . . . 2-52
. . . . . 2-55
. . . . . 2-58
. . . . . 2-62
. . . . . 2-62
. . . . . 2-67
. . . . . 2-67
. . . . . 2-67
. . . . . 2-68
. . . . . . 2-7
. . . . . 2-74
. . . . . 2-74
. . . . . 2-81
. . . . . 2-87
. . . . . 2-89
. . . . . 2-90
. . . . . 2-95
. . . . . 3-10
. . . . . 3-10
. . . . . . 3-3
. . . . . . 3-8
. . . . . 4-16
. . . . . 4-25
. . . . . 4-25
. . . . . . 4-4
. . . . . . 4-9
. . . . . 6-25
. . . . . . 6-9
. . . . . . 8-4
. . . . . 1-49

P/N
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751500
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600

PAGE
. . . . . 1-51
. . . . . 1-52
. . . . . 1-56
. . . . . 1-57
. . . . . 1-59
. . . . 2-109
. . . . 2-121
. . . . 2-127
. . . . 2-127
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-128
. . . . 2-129
. . . . 2-129
. . . . 2-129
. . . . 2-131
. . . . . 2-49
. . . . . 2-58
. . . . . 2-62
. . . . . 2-62
. . . . . 2-63
. . . . . . 2-7
. . . . . 2-71
. . . . . 2-83
. . . . . . 2-9
. . . . . 2-93
. . . . . . 3-3
. . . . . . 3-4
. . . . . 4-20
. . . . . 1-12
. . . . . 1-15
. . . . . . 1-4
. . . . . 1-49
. . . . 2-100
. . . . 2-105
. . . . 2-109
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-131
. . . . . . 2-3
. . . . . 2-58
. . . . . 2-63
. . . . . 2-67
. . . . . 2-68
. . . . . . 2-7
. . . . . 2-71
. . . . . 2-74

17

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751600
4751700
4751700
4751800
4751800
4751800
4751800
4751800
4751800
4751800
4751800
4751800
4751800
4751800
4751800
4752000
4752000
4752000
4760600
4760600
4760600
4760600
4760800
4760800
4760800
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000
4761000

18

PAGE
. . . . . 2-83
. . . . . 2-86
. . . . . 2-93
. . . . . 3-13
. . . . . 3-15
. . . . . . 3-4
. . . . . 4-26
. . . . . . 4-3
. . . . . . 4-4
. . . . . . 2-7
. . . . . 2-75
. . . . . 1-12
. . . . . 1-19
. . . . . 1-20
. . . . . 1-21
. . . . . 1-51
. . . . 2-109
. . . . . . 2-3
. . . . . 2-55
. . . . . 2-74
. . . . . 4-26
. . . . . . 4-4
. . . . . . 4-9
. . . . . 2-63
. . . . . . 4-4
. . . . . . 4-9
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 4-20
. . . . . 2-76
. . . . . 4-15
. . . . . 4-20
. . . . . 1-12
. . . . . . 1-3
. . . . 2-111
. . . . 2-115
. . . . 2-119
. . . . . 2-52
. . . . . 2-76
. . . . . 2-76
. . . . . 2-83
. . . . . 2-86
. . . . . 2-93
. . . . . 4-16
. . . . . 4-16
. . . . . 4-19
. . . . . 4-22
. . . . . 4-26

P/N
4761000
4761000
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400
4761400

PAGE
. . . . . 4-27
. . . . . 5-20
. . . . . . 1-4
. . . . . 1-50
. . . . . 1-50
. . . . . 1-51
. . . . . 1-56
. . . . 2-105
. . . . 2-106
. . . . 2-107
. . . . 2-109
. . . . 2-113
. . . . 2-116
. . . . 2-120
. . . . 2-124
. . . . 2-124
. . . . 2-124
. . . . 2-127
. . . . 2-127
. . . . 2-128
. . . . 2-128
. . . . 2-131
. . . . . 2-52
. . . . . 2-55
. . . . . 2-56
. . . . . 2-57
. . . . . 2-58
. . . . . 2-61
. . . . . 2-62
. . . . . 2-64
. . . . . 2-67
. . . . . . 2-7
. . . . . 2-71
. . . . . 2-74
. . . . . 2-74
. . . . . 2-76
. . . . . 2-77
. . . . . 2-81
. . . . . 2-87
. . . . . 2-89
. . . . . 2-95
. . . . . 3-13
. . . . . . 3-3
. . . . . . 3-8
. . . . . . 3-9
. . . . . 4-16
. . . . . . 4-4
. . . . . . 4-9
. . . . . 5-20

P/N
4761400
4761400
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761500
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600

PAGE
. . . . . 5-34
. . . . . . 6-9
. . . . . 1-49
. . . . . 1-51
. . . . . 1-57
. . . . . 1-59
. . . . 2-109
. . . . 2-127
. . . . 2-129
. . . . 2-132
. . . . . 2-51
. . . . . 2-58
. . . . . 2-62
. . . . . 2-63
. . . . . . 2-7
. . . . . 2-71
. . . . . 2-74
. . . . . 2-83
. . . . . 2-86
. . . . . . 2-9
. . . . . 2-93
. . . . . . 3-3
. . . . . 1-13
. . . . . 1-15
. . . . . 1-49
. . . . . 1-49
. . . . . 1-55
. . . . 2-100
. . . . 2-100
. . . . 2-105
. . . . 2-106
. . . . 2-109
. . . . . . 2-3
. . . . . 2-56
. . . . . 2-58
. . . . . 2-63
. . . . . . 2-7
. . . . . 2-71
. . . . . 2-73
. . . . . 2-74
. . . . . 2-83
. . . . . 2-86
. . . . . 2-93
. . . . . 2-99
. . . . . 2-99
. . . . . 2-99
. . . . . 2-99
. . . . . 3-13
. . . . . 3-15

P/N
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761600
4761700
4761700
4761700
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4761800
4762000
4762000
4762000
4770800
4770800
4770800
4770800
4771000
4771400
4791400
4791400
4791400
4791400
4791500
4791600
4791600
4791600
4791600
4812000
4831900
4831900
4831900

PAGE
. . . . . . 3-3
. . . . . 4-10
. . . . . 4-11
. . . . . 4-26
. . . . . . 4-3
. . . . . . 4-5
. . . . . . 4-5
. . . . . . 4-9
. . . . . 5-33
. . . . . 2-75
. . . . . . 2-8
. . . . . 2-87
. . . . . 1-19
. . . . . 1-20
. . . . . 1-55
. . . . 2-109
. . . . . . 2-3
. . . . . 2-33
. . . . . 2-51
. . . . . 2-55
. . . . . 2-61
. . . . . 2-73
. . . . . 2-74
. . . . . 2-86
. . . . . . 3-3
. . . . . . 4-4
. . . . . 5-33
. . . . . 1-19
. . . . . 1-20
. . . . . 2-63
. . . . . 2-55
. . . . . 2-61
. . . . . 2-73
. . . . . 2-88
. . . . . 4-16
. . . . . 2-88
. . . . . 2-75
. . . . . 2-76
. . . . . 2-86
. . . . . 2-88
. . . . . 2-88
. . . . . 2-63
. . . . . 2-75
. . . . . 2-86
. . . . . 2-88
. . . . . 2-93
. . . . . 2-67
. . . . . 2-86
. . . . . 2-88

P/N

PAGE

4832000
4832000
4832000
4832000
4832000
4832000
4832000
4832000
4832000
4832000
4832100
4832100
4841055
4841917
4841974
4841983
4842046
4842046
4842079
4842167
4842168
4842168
4842179
4842183
4842186
4842191
4842191
4842207
4842214
4842226
4842226
4842227
4842227
4842269
4842270
4842362
4842403
4842476
4842579
4842601
4842605
4842606
4842609
4842642
4842644
4842759
4842759
4842817
4842968

. . . .2-100
. . . . . 2-61
. . . . . 2-76
. . . . . 2-86
. . . . . 2-88
. . . . . 2-93
. . . . . 2-99
. . . . . 2-99
. . . . . 2-99
. . . . . 2-99
. . . . . 2-55
. . . . . 2-61
. . . . . 1-59
. . . .2-106
. . . .2-128
. . . .2-127
. . . . . . 4-3
. . . . . . 4-9
. . . . . 2-55
. . . . . 2-55
. . . . . 2-73
. . . . . 2-88
. . . .2-106
. . . . . . 1-3
. . . . . . 1-4
. . . . . 1-15
. . . . . . 1-4
. . . . . 5-33
. . . . . . 1-4
. . . . . 2-76
. . . . . 2-88
. . . .2-127
. . . .2-128
. . . . . 2-68
. . . . . 2-68
. . . . . 2-77
. . . . . . 4-3
. . . . . 2-68
. . . . . 3-15
. . . . . 3-15
. . . . . 3-15
. . . . . 3-15
. . . . . . 4-4
. . . . . . 1-4
. . . . . . 1-4
. . . . . 1-59
. . . . . 1-59
. . . . . . 4-3
. . . . . . 3-8

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
4842979
4842979
4843122
4843133
4843156
4843197
4843384
4843384
4843389
4843390
4843415
4843822
4843822
4844074
4844113
4844180
4844235
4844236
4844238
4844252
4844323
4844391
4844996
4845048
4845049
4845050
4845051
4845052
4845095
4845128
4845141
4845158
4845257
4845381
4845381
4845381
4845930
4891600
4891800
4892000
4920039
4920096
4920096
4920096
4920140
4920140
4920140
4920140
4920140

PAGE
. . . . 2-127
. . . . 2-128
. . . . . 1-55
. . . . . 2-71
. . . . . 2-83
. . . . . 10-3
. . . . . 2-55
. . . . . 2-61
. . . . . 1-15
. . . . . 1-15
. . . . . 1-15
. . . . . 2-52
. . . . . 2-52
. . . . 2-131
. . . . 2-131
. . . . 2-131
. . . . . 2-63
. . . . 2-132
. . . . . 2-62
. . . . 2-131
. . . . 2-132
. . . . 2-131
. . . . . 2-89
. . . . . 1-12
. . . . . 1-12
. . . . . 1-13
. . . . . 1-13
. . . . . 1-13
. . . . . . 3-4
. . . . . 1-59
. . . . . 1-11
. . . . 2-107
. . . . . . 4-4
. . . . . 1-57
. . . . . 1-57
. . . . . 1-57
. . . . . 3-15
. . . . . 1-11
. . . . . 1-13
. . . . . 2-33
. . . . . 2-71
. . . . . 1-15
. . . . . 2-76
. . . . . 2-88
. . . . . 1-50
. . . . . 1-50
. . . . 2-123
. . . . 2-123
. . . . . . 3-8

3120800

P/N

PAGE

4920140 . . . . . . 3-9
4920385 . . . . . . 4-5
4920617 . . . . . . 3-7
4920842 . . . . . . 7-7
4920845 . . . . . . 7-7
4920852 . . . . . . 7-7
4920946 . . . . . 2-64
4920961 . . . . . 2-76
4920986 . . . . . . 3-5
4920986 . . . . . . 4-5
4920986 . . . . . . 4-9
4921052 . . . . . . 3-7
4921211 . . . . . . 3-7
4921305 . . . . . . 7-3
4921309 . . . . . . 7-8
4921388 . . . . . . 7-8
4921388 . . . . . . 7-8
4921388 . . . . . . 7-8
4921388 . . . . . . 7-8
4921389 . . . . . 2-55
4921389 . . . . . 2-61
4921389 . . . . . . 7-8
4921389 . . . . . . 7-8
4921390 . . . . . . 7-8
4921390 . . . . . . 7-8
4921390 . . . . . . 7-8
4921390 . . . . . . 7-8
4921763 . . . . . . 7-3
4921818 . . . . . . 7-2
4921851 . . . . . . 7-5
4921854 . . . . . 1-51
4921871 . . . . . 1-52
4921872 . . . . . . 7-5
4921873 . . . . . . 7-5
4921873 . . . . . . 7-5
4921873 . . . . . . 7-5
4921873 . . . . . . 7-6
4921874 . . . . . . 7-5
4921874 . . . . . . 7-6
4921875 . . . . . . 7-5
4921875 . . . . . . 7-6
4921876 . . . . . . 7-5
4921877 . . . . . . 7-5
4931085 . . . . . . 7-3
4931269 . . . . . . 7-6
4931314/493169275
4931399/128055572

P/N

PAGE

4931411 . . . . . . 7-5
4931444/128173873
4931463 . . . . . . 7-3
4931468/128055572
4931470/128055572
4931472/128055572
4931520/128055572
4931589 . . . . . 2-77
4931598 . . . . . . 7-4
4931640 . . . . . . 7-4
4931671 . . . . . . 7-3
4931674 . . . . . . 7-3
4931680 . . . . . . 7-6
4931691 . . . . . . 7-5
4931693 . . . . . . 7-4
4931740 . . . . . . 7-3
4932059 . . . . . . 7-7
4932080 . . . . . . 7-6
4932089 . . . . . . 7-7
4932091 . . . . . . 7-6
4932094 . . . . . . 7-7
4932095 . . . . . . 7-7
4932096 . . . . . . 7-6
4932097 . . . . . . 7-3
4932337 . . . . . . 7-3
4932340 . . . . . . 7-7
4932434/128168474
4932450 . . . . . . 7-7
4932453 . . . . . . 7-7
4932467 . . . . . . 7-5
4932492 . . . . . . 7-4
4932507/128184072
4932507/128184072
4932507/128184072
4932507/128184072
4932508/128184072
4932564 . . . . . . 7-4
4932637/128209172

P/N

PAGE

4932637/128209172
4932638/128209172
4932638/128209172
4932639/128209172
4932651 . . . . . . 7-6
4932667 . . . . . . 7-2
4932673 . . . . . . 7-3
4932803 . . . . . . 7-8
4932806 . . . . . . 7-5
4932813 . . . . . . 7-3
4932840 . . . . . . 7-2
4932843 . . . . . . 7-3
4932847 . . . . . . 7-4
4932847 . . . . . . 7-5
4932873 . . . . . . 7-5
4932875 . . . . . . 7-5
4932876 . . . . . . 7-6
4932879 . . . . . . 7-5
4932881 . . . . . . 7-8
4932892 . . . . . . 7-4
4932898 . . . . . . 7-7
4932938 . . . . . . 7-8
4932978 . . . . . . 7-8
4933007 . . . . . . 7-7
7000102 . . . . . 2-19
7000166 . . . . . 4-13
7000207 . . . . . 2-49
7000208 . . . . . 2-49
7000209 . . . . . 2-49
7000210 . . . . . 2-49
7000214 . . . . . 2-49
7000217 . . . . . 2-49
7000218 . . . . . 1-46
7000219 . . . . . 1-46
7000220 . . . . . 1-46
7000221 . . . . . 1-46
7000222 . . . . . 1-46
7000225 . . . . . 1-46
7000233 . . . . . 2-49
7000242 . . . . . 2-49
7000242 . . . . . 2-49
7000243 . . . . . 1-46
7000246 . . . . . 2-49
7000253 . . . . . 1-43
7000253 . . . . . 2-49
7000255 . . . . . 2-49

P/N
7000256
7000257
7000258
7000265
7000268
7000269
7000270
7000270
7000271
7000272
7000273
7000274
7000275
7000276
7000277
7000279
7000280
7000282
7000283
7000284
7000285
7000285
7000286
7000287
7000288
7000289
7000290
7000292
7000293
7000294
7000295
7000296
7000297
7000298
7000413
7000413
7000414
7000414
7000414
7000414
7000414
7000417
7000417
7000418
7000418
7000418
7000418
7000418
7000418

PAGE
. . . . . 2-49
. . . . . 2-49
. . . . . 2-49
. . . . . 1-45
. . . . . 2-49
. . . . . 2-49
. . . . . 1-43
. . . . . 2-49
. . . . . 2-49
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-43
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 1-46
. . . . . 2-21
. . . . . 2-27
. . . . . 1-57
. . . . . 2-21
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-19
. . . . . . 9-1
. . . . . 1-57
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . . 9-1

19

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
7000447
7000448
7000466
7000468
7000468
7000468
7000468
7000468
7000468
7000470
7000470
7000470
7000470
7000558
7000625
7000625
7000643
7000645
7000645
7000645
7000645
7000645
7000649
7000649
7000661
7000661
7000663
7000663
7000697
7000697
7000698
7000698
7000699
7000699
7000711
7000712
7000713
7000714
7000717
7000717
7000718
7000720
7000721
7000728
7000729
7000730
7000731
7000732
7000742

20

PAGE
. . . . . 2-27
. . . . . 2-23
. . . . . 2-27
. . . . . 1-46
. . . . . 1-57
. . . . . 2-21
. . . . . 2-24
. . . . . 2-27
. . . . . 2-31
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . . 2-7
. . . . . 4-11
. . . . . . 4-6
. . . . . 2-77
. . . . . 1-51
. . . . . 1-51
. . . . . 1-57
. . . . . 1-57
. . . . . . 2-7
. . . . . 2-58
. . . . . 2-65
. . . . . 2-59
. . . . . 2-65
. . . . . 2-58
. . . . . 2-65
. . . . . 2-59
. . . . . 2-65
. . . . . 2-59
. . . . . 2-65
. . . . . 2-59
. . . . . 2-65
. . . . . 2-41
. . . . . 2-41
. . . . . 2-41
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 2-41
. . . . . 2-41
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 2-41
. . . . . 2-41
. . . . . 2-41
. . . . . 2-41

P/N
7000760
7000760
7000796
7000796
7000796
7000798
7000867
7000868
7000869
7000870
7000871
7000872
7000872
7000874
7000877
7000878
7000884
7001626
7001627
7001630
7001900
7001901
7001902
7001903
7001904
7001906
7001917
7001918
7001927
7001928
7001937
7001943
7002100
7002103
7002103
7002104
7002105
7002107
7002107
7002110
7002110
7002110
7002111
7002111
7002111
7002112
7002112
7002115
7002116

PAGE
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 1-40
. . . . . 2-41
. . . . . 2-41
. . . . . 2-77
. . . . . 2-77
. . . . . 2-78
. . . . . 2-78
. . . . . 2-77
. . . . . 2-58
. . . . . 2-65
. . . . . 2-77
. . . . . 2-77
. . . . . 2-77
. . . . . 2-77
. . . . . 5-37
. . . . . 5-37
. . . . . 5-37
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 4-13
. . . . . 2-37
. . . . . 4-13
. . . . . 4-13
. . . . . 4-13
. . . . . 2-37
. . . . . 4-13
. . . . . 2-37
. . . . . 2-39
. . . . . 4-13
. . . . . 2-37
. . . . . 2-39
. . . . . 4-13
. . . . . 2-39
. . . . . 4-13
. . . . . 4-13
. . . . . 2-37

P/N
7002116
7002117
7002117
7002117
7002121
7002123
7002123
7002123
7002125
7002130
7002189
7002193
7002200
7002229
7002257
7002262
7002262
7002262
7002273
7002274
7002274
7002274
7002294
7002304
7002305
7002305
7002305
7002305
7002315
7002315
7002315
7002315
7002315
7002315
7002315
7002315
7002316
7002316
7002316
7002316
7002316
7002317
7002317
7002320
7002321
7002322
7002323
7002324
7002326

PAGE
. . . . . 4-13
. . . . . 2-37
. . . . . 2-39
. . . . . 4-13
. . . . . 2-37
. . . . . 2-37
. . . . . 2-39
. . . . . 4-13
. . . . . 4-13
. . . . . 2-37
. . . . . 2-37
. . . . . 2-37
. . . . . 2-37
. . . . . 2-19
. . . . . 2-27
. . . . . 2-21
. . . . . 2-24
. . . . . 2-28
. . . . . 2-27
. . . . . 2-20
. . . . . 2-27
. . . . . 2-31
. . . . . 2-19
. . . . . 2-19
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 1-57
. . . . . 2-20
. . . . . 2-20
. . . . . 2-21
. . . . . 2-23
. . . . . 2-24
. . . . . 2-24
. . . . . 2-31
. . . . . 2-20
. . . . . 2-20
. . . . . 2-21
. . . . . 2-24
. . . . . 2-24
. . . . . 2-20
. . . . . 2-23
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-20
. . . . . 2-19

P/N
7002327
7002327
7002327
7002328
7002329
7002333
7002333
7002333
7002333
7002334
7002334
7002334
7002334
7002334
7002335
7002335
7002335
7002335
7002336
7002336
7002336
7002336
7002337
7002338
7002338
7002338
7002338
7002338
7002339
7002339
7002339
7002339
7002340
7002340
7002340
7002340
7002340
7002341
7002341
7002341
7002341
7002342
7002344
7002344
7002344
7002344
7002345
7002345
7002345

PAGE
. . . . . 2-19
. . . . . 2-23
. . . . . 2-31
. . . . . 2-19
. . . . . 2-19
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-19
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-19
. . . . . 2-19
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-19
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-19
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27

P/N

PAGE

7002345
7002346
7002346
7002346
7002346
7002346
7002348
7002348
7002348
7002378
7002447
7002448
7002449
7002450
7002450
7002451
7002821
7002822
7002823
7002828
7003006
7003006
7003007
7003007
7003012
7003013
7003047
7003049
7003049
7003051
7003051
7003052
7003052
7003053
7003054
7003054
7003055
7003055
7003056
7003056
7003057
7003057
7003059
7003059
7003069
7003070
7003071
7003090
7003091

. . . . . 2-31
. . . . . 2-19
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 2-20
. . . . . 2-23
. . . . . 2-31
. . . . . 2-19
. . . . . 2-23
. . . . . 2-23
. . . . . 2-23
. . . . . 2-23
. . . . . . 9-1
. . . . . 2-23
. . . . . 10-3
. . . . . 10-3
. . . . . 10-3
. . . . . 10-3
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 2-41
. . . . . 2-41
. . . . . 1-35
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 2-41
. . . . . 1-35
. . . . . 1-35
. . . . . 1-35
. . . . . 2-41
. . . . . 2-41

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
7003103
7003635
7003640
7003657
7003657
7003657
7003737
7003751
7003751
7003751
7003751
7003789
7003789
7003825
7003825
7003855
7003855
7003855
7003855
7004214
7004214
7004214
7004214
7004214
7004238
7004244
7004247
7004247
7004247
7004247
7004248
7004248
7004248
7004248
7004249
7004249
7004249
7004249
7004275
7004276
7004289
7004289
7004368
7004368
7004392
7004436
7004436
7004436
7004436

PAGE
. . . . 2-103
. . . . . . 2-7
. . . . . . 2-7
. . . . . 2-71
. . . . . 2-83
. . . . . 2-93
. . . . . 4-15
. . . . . 4-15
. . . . . 4-19
. . . . . 4-21
. . . . . 4-21
. . . . . 4-21
. . . . . . 9-2
. . . . . 2-20
. . . . . 2-23
. . . . . 2-20
. . . . . 2-21
. . . . . 2-21
. . . . . 2-24
. . . . . 2-56
. . . . . 2-62
. . . . . 2-77
. . . . . 2-89
. . . . . . 9-1
. . . . . 4-25
. . . . 2-106
. . . . . 2-57
. . . . . 2-63
. . . . . 2-76
. . . . . 2-87
. . . . . 2-57
. . . . . 2-63
. . . . . 2-76
. . . . . 2-87
. . . . . 2-57
. . . . . 2-63
. . . . . 2-76
. . . . . 2-87
. . . . . 10-3
. . . . . 10-3
. . . . . . 2-7
. . . . . . 2-7
. . . . . . 2-7
. . . . . . 2-7
. . . . . 4-25
. . . . . 2-57
. . . . . 2-63
. . . . . 2-76
. . . . . 2-87

3120800

P/N
7004822
7004823
7004826
7004834
7004835
7004836
7004837
7004838
7004839
7004840
7004841
7004842
7004859
7004859
7004859
7004859
7004859
7004894
7004906
7004907
7004908
7004910
7004911
7004912
7004913
7004914
7004916
7004917
7004918
7004927
7004928
7004929
7004933
7004936
7004937
7004938
7004939
7004941
7004942
7004944
7004946
7004948
7004950
7004951
7004952
7004953
7004954
7004955
7004956

PAGE
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 2-19
. . . . . 1-57
. . . . . 2-20
. . . . . 2-23
. . . . . 2-27
. . . . . 2-31
. . . . . 1-57
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-29
. . . . . 1-29
. . . . . 1-30
. . . . . 1-30
. . . . . 1-29
. . . . . 1-29
. . . . . 1-30
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 1-29
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30

P/N
7004957
7004959
7004960
7005562
7005595
7005597
7005598
7005599
7006075
7006133
7006138
7006145
7006153
7006153
7006165
7006180
7006627
7006703
7006704
7006706
7006707
7006709
7006710
7006711
7006712
7006713
7006714
7006715
7006716
7006717
7006719
7006721
7006724
7006725
7006725
7006726
7006728
7006729
7006730
7006730
7006731
7006731
7006732
7006733
7006733
7006737
7006737
7006744
7006745

PAGE
. . . . . 1-30
. . . . . 1-30
. . . . . 1-30
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . . . 2-7
. . . . . . 3-6
. . . . . . 9-1
. . . . . . 3-6
. . . . . . 3-6
. . . . . . 9-1
. . . . . . 3-6
. . . . . . 3-6
. . . . . 4-26
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 2-15
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-11
. . . . . 2-11
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-11

P/N
7006745
7006746
7006746
7006747
7006748
7006752
7006756
7006757
7006757
7006760
7006761
7006761
7006761
7006762
7006763
7006766
7006767
7006768
7006769
7006771
7006773
7006773
7006774
7006776
7006777
7006778
7006778
7006780
7006782
7006782
7006786
7006787
7006788
7006789
7006791
7006792
7006794
7006795
7006796
7006797
7006798
7006851
7007321
7007323
7007644
7007645
7007646
7007647
7007648

PAGE
. . . . . 2-15
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-15
. . . . . 2-12
. . . . . 2-12
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-12
. . . . . 2-12
. . . . . 2-12
. . . . . 2-11
. . . . . 2-11
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 2-12
. . . . . 2-12
. . . . . 2-15
. . . . . 1-25
. . . . . 1-25
. . . . . 2-12
. . . . . 2-12
. . . . . 2-16
. . . . . 2-12
. . . . . 2-12
. . . . . 2-16
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-49
. . . . . 1-49
. . . . . 1-49
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45

P/N
7007656
7007659
7007660
7007661
7007662
7007663
7007664
7007665
7007665
7007666
7007667
7007668
7007669
7007670
7007671
7007672
7007673
7007674
7007675
7007676
7007677
7007678
7007679
7007901
7007902
7007905
7007906
7007907
7007908
7007909
7007912
7007913
7007914
7007914
7007914
7007915
7007916
7007923
7007923
7007923
7007924
7007924
7007924
7007926
7007927
7007928
7007930
7007933
7007933

PAGE
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-45
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 1-43
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 1-37
. . . . . 2-42
. . . . . 2-45
. . . . . 2-42
. . . . . 2-42
. . . . . 1-40
. . . . . 2-42
. . . . . 2-46
. . . . . 1-37
. . . . . 1-40
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 2-42
. . . . . 1-37
. . . . . 1-40

21

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
7007933
7007934
7007934
7007970
7007970
7007977
7007977
7007977
7007977
7007978
7007979
7007979
7007979
7007980
7007980
7007980
7007981
7007981
7007983
7007983
7007983
7007985
7007985
7007985
7007986
7007986
7007986
7007987
7007987
7007987
7007987
7007989
7007990
7008804
7008804
7008807
7008821
7008821
7008828
7008828
7008829
7008829
7009300
7009301
7009305
7009306
7009307
7009308
7009309

22

PAGE
. . . . . 2-42
. . . . . 2-42
. . . . . 2-46
. . . . . 1-39
. . . . . 2-45
. . . . . 1-37
. . . . . 1-40
. . . . . 1-40
. . . . . 2-45
. . . . . 1-37
. . . . . 1-37
. . . . . 1-39
. . . . . 2-45
. . . . . 1-37
. . . . . 1-39
. . . . . 2-45
. . . . . 1-37
. . . . . 2-45
. . . . . 1-37
. . . . . 1-39
. . . . . 2-45
. . . . . 1-37
. . . . . 1-39
. . . . . 2-46
. . . . . 1-37
. . . . . 1-39
. . . . . 1-39
. . . . . 1-37
. . . . . 1-40
. . . . . 1-40
. . . . . 2-45
. . . . . 1-37
. . . . . 1-40
. . . . . 2-67
. . . . . 2-67
. . . . . 2-67
. . . . . 2-67
. . . . . 2-67
. . . . . 2-67
. . . . . . 9-1
. . . . . 2-67
. . . . . . 9-1
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25
. . . . . 1-25

P/N
7009310
7009315
7009316
7009317
7009319
7009319
7009320
7009321
7009323
7009323
7009324
7009324
7009325
7009329
7009330
7009330
7009350
7009351
7009361
7009363
7009368
7009369
7009395
7009397
7009398
7009399
7009399
7009500
7009503
7009504
7009505
7009508
7009509
7009510
7009511
7009513
7009739
7009745
7009756
7009798
7009974
7009975
7009991
7010464
7010465
7010466
7010497
7010498
7010542

PAGE
. . . . . 1-25
. . . . . 2-11
. . . . . 2-11
. . . . . 2-11
. . . . . 2-11
. . . . . 2-15
. . . . . 2-15
. . . . . 2-11
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-15
. . . . . 2-11
. . . . . 2-12
. . . . . 2-12
. . . . . 2-16
. . . . . 2-11
. . . . . 2-11
. . . . . 2-16
. . . . . 2-11
. . . . . 2-12
. . . . . 2-12
. . . . . 2-12
. . . . . 2-16
. . . . . 2-15
. . . . . 2-16
. . . . . 2-16
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . 2-103
. . . . . 1-49
. . . . . . 2-7
. . . . . . 2-9
. . . . . . 2-7
. . . . . 2-39
. . . . . 2-39
. . . . . 2-39
. . . . . 1-45
. . . . . 1-45
. . . . . 1-45
. . . . . 1-43
. . . . . 1-43
. . . . . . 2-8

P/N
7010630
7010633
7010633
7010698
7010698
7010698
7010698
7010699
7010699
7010699
7010788
7011118
7011183
7011183
7011183
7011316
7011316
7011317
7011317
7011317
7011320
7011336
7011712
7011712
7011713
7011713
7011714
7011714
7011715
7011715
7011716
7011716
7011716
7011717
7011717
7011718
7011719
7011720
7011903
7011903
7011907
7011907
7011907
7011907
7012300
7012319
7012322
7012325
7012326

PAGE
. . . . . 1-49
. . . . . 2-77
. . . . . 2-77
. . . . 2-112
. . . . 2-116
. . . . 2-120
. . . . . . 9-1
. . . . . 2-71
. . . . . 2-83
. . . . . 2-93
. . . . . 5-37
. . . . . 2-23
. . . . . 2-24
. . . . . 2-24
. . . . . 2-24
. . . . . 1-49
. . . . . 1-49
. . . . . 1-49
. . . . . 1-49
. . . . . 1-49
. . . . . 1-51
. . . . . 1-52
. . . . . 1-39
. . . . . 1-39
. . . . . 1-39
. . . . . 2-45
. . . . . 1-39
. . . . . 2-45
. . . . . 1-39
. . . . . 2-45
. . . . . 1-40
. . . . . 1-40
. . . . . 2-45
. . . . . 1-39
. . . . . 2-45
. . . . . 2-45
. . . . . 2-45
. . . . . 2-45
. . . . . 4-21
. . . . . . 9-2
. . . . . 4-19
. . . . . 4-21
. . . . . 4-21
. . . . . . 9-1
. . . . . 2-16
. . . . . 2-15
. . . . . 2-15
. . . . . 2-15
. . . . . 2-15

P/N
7012327
7012328
7012329
7012330
7012331
7012332
7012333
7012334
7012334
7012335
7012336
7012337
7012338
7012339
7012339
7012340
7012383
7012518
7012518
7012518
7012518
7012518
7012518
7012518
7012539
7012540
7012558
7012558
7012558
7012559
7012576
7012576
7012576
7012576
7012577
7012578
7012595
7012595
7012611
7012611
7012611
7012612
7012612
7012612
7012656
7012656
7012679
7012680
7012681

PAGE
. . . . . 2-15
. . . . . 2-15
. . . . . 2-15
. . . . . 2-15
. . . . . 2-16
. . . . . 2-16
. . . . . 2-15
. . . . . 2-16
. . . . . 2-16
. . . . . 2-16
. . . . . 2-16
. . . . . 2-16
. . . . . 2-16
. . . . . 2-15
. . . . . . 9-1
. . . . . 2-16
. . . . . 2-16
. . . . . 1-51
. . . . . 1-51
. . . . . 1-51
. . . . . 1-51
. . . . . 1-57
. . . . . 1-57
. . . . . . 2-7
. . . . . 1-57
. . . . 2-121
. . . . . 2-71
. . . . . 2-83
. . . . . 2-93
. . . . 2-106
. . . . . 2-57
. . . . . 2-63
. . . . . 2-76
. . . . . 2-87
. . . . . 2-77
. . . . . 2-77
. . . . . 2-77
. . . . . 2-78
. . . . 2-115
. . . . 2-120
. . . . . 4-19
. . . . 2-115
. . . . 2-120
. . . . . 4-19
. . . . 2-100
. . . . . 2-90
. . . . . 2-89
. . . . . 2-89
. . . . . 2-89

P/N

PAGE

7012682
7012690
7012693
7012700
7012701
7012702
7012703
7012704
7012705
7012706
7012707
7012708
7012709
7012710
7012711
7012712
7012713
7012714
7012715
7012716
7012910
7012910
7012912
7012945
7012953
7012967
7012970
7012995
7012995
7012995
7012995
7012996
7012998
7014501
7014501
7014503
7014503
7014503
7014676
7014676
7014677
7014678
7014679
7014686
7014686
7014900
7015009
7015010
7016333

. . . . . 2-89
. . . . . 2-89
. . . . . 1-51
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . 1-33
. . . . . . 2-7
. . . . . . 2-7
. . . . . 1-57
. . . . . . 2-8
. . . . . . 2-9
. . . . . 1-57
. . . . . . 2-9
. . . . . 1-51
. . . . . 1-51
. . . . . 1-57
. . . . . 1-57
. . . . . 1-51
. . . . . 1-57
. . . . . 2-78
. . . . . 2-89
. . . . . 2-58
. . . . . 2-65
. . . . . . 9-1
. . . . . 10-3
. . . . . . 9-2
. . . . . 2-77
. . . . . 2-77
. . . . . 2-78
. . . . . 2-58
. . . . . 2-65
. . . . . 2-39
. . . . . 10-3
. . . . . 10-3
. . . .2-106

3120800

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX
P/N
7016375
7016376
7016600
7016601
7016638
7016654
7016664
7016913
7017210
7017211
7017212
7017213
7017214
7017215
7017216
7017217
7017218
7017219
7017408
7017409
7017515
7018602
7018602
7018603
7018603
7018605
7018605
7018606
7018606
7018607
7018607
7018608
7018608
7018609
7018612
7018612
7018614
7019610
7019928
7019961
7019974
7019976
7019977
7019980
7019983
7019985
7019988
7020175
7020175

PAGE
. . . . . 2-90
. . . . . 2-90
. . . . . 2-89
. . . . . 2-89
. . . . . 2-90
. . . . . 10-3
. . . . 2-106
. . . . 2-103
. . . . . 5-31
. . . . . 5-31
. . . . . 5-31
. . . . . 5-31
. . . . . 5-31
. . . . . 5-31
. . . . . 5-37
. . . . . 5-37
. . . . . 5-37
. . . . . 5-37
. . . . . 1-57
. . . . . 1-51
. . . . . 2-95
. . . . . 1-39
. . . . . 2-45
. . . . . 1-40
. . . . . 2-46
. . . . . 1-39
. . . . . 2-45
. . . . . 1-39
. . . . . 2-45
. . . . . 1-39
. . . . . 2-46
. . . . . 1-40
. . . . . 2-46
. . . . . 1-40
. . . . . 1-40
. . . . . 1-40
. . . . . 1-39
. . . . . 2-51
. . . . . 2-89
. . . . . 2-89
. . . . . 2-89
. . . . . 2-89
. . . . . 2-89
. . . . . 2-89
. . . . . 2-89
. . . . . 2-90
. . . . . 2-89
. . . . 2-120
. . . . . 4-19

3120800

P/N

PAGE

7020176 . . . . 2-120
7020176 . . . . . 4-19
7020323 . . . . . 1-29
7020347 . . . . . 1-30
7022143 . . . . . 2-90
7022390 . . . . . . 2-7
7024321 . . . . . 2-77
7024321 . . . . . 2-89
7024321 . . . . . 2-89
7026125 . . . . . 2-63
7040050 . . . . . 2-90
9900443 . . . . . 10-3
Use 0271616 . 1-22
Use 0271617 . 1-22
Use 0920119 . 1-19
Use 0920119 . 1-20
Use 0920119 . 1-20
Use 0920119 . 1-21
Use 1660213EX2-51
Use 3160342 . 1-21
Use 3160342 . 1-21
Use 3160343 . 1-21
Use 4400267 2-105

23

PART NUMBER INDEX


Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985

MODEL 80H/80HX

Revised - 4/16/2003

INDEX

24

3120800

3120800

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
+61 2 65 811111

JLG Latino Americana Ltda.


Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
+55 19 3295 0407
+55 19 3295 1025

+61 2 65 810122
JLG Deutschland GmbH
Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0) 421 69 350 20
+49 (0) 421 69 350 45

JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
+48 (0) 914 320 245
+48 (0) 914 358 200

JLG Industries (UK) Ltd


Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0) 161 654 1000

JLG France SAS


Z.I. de Baulieu
47400 Fauillet
France
+33 (0) 5 53 88 31 70
+33 (0) 5 53 88 31 79

+44 (0) 161 654 1001


JLG Equipment Services Ltd.
Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783
(852) 2639 5797
JLG Industries (Scotland)
Wright Business Centre
1 Lonmay Road
Queenslie, Glasgow G33 4EL
Scotland
+44 (0) 141 781 6700
+44 (0) 141 773 1907

JLG Industries (Italia) s.r.l.


Via Po. 22
20010 Pregnana Milanese - MI
Italy

JLG Europe B.V.


Polaris Avenue 63
2132 JH Hoofddorp
The Netherlands

+39 029 359 5210

+31 (0) 235 655 665

+39 029 359 5845

+31 (0) 235 572 493

Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
+34 93 771 1762

www.jlg.com

JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0) 850 659 500
+46 (0) 850 659 534

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