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Since it is obvious from the structure that the trollies attached on Beam A have
to carry the maximum load among all the trollies, we shall consider these
trollies for design and use similar trollies for other beams. Using the same
trolley shall overdesign the other trollies slightly, but this will compensate for
the design cost and manufacturing cost.
F
A
Where,
F = 6128.26 N
210
F
The bending moment generated at the middle of the trolleys due to the
eccentric loading has to be counter balanced by a force-couple of reactions in the
trolleys.
Since the center of gravities of the two trolleys is a distance of 210mm from
each other, the reaction force in each trolley is given by,
Fx
d
2
= Mb
Fx
210
2
6
= 12 x 10 N-mm
F = 114.28 KN
This is the total load acting on a pair of trolleys, therefore load acting on a
single trolley is half of the total load, i.e. 57140 N
Considering a factor of safety (Fs) of 3,
F = Fs x F
F = 3 x 57142
F = 171420 N
c) Cross Sectional Area of the trolley frame A,
A = 100 x 8
2
A = 800 mm
1.2.
= 214.27
171420
800
N /mm2
a) Characteristics
With minimum yield of 355 N/ mm2, it meets requirements in chemistry and
physical properties similar to ASTM A572. Careful attention should always be
placed on the specific variation of S355 required if considering substitute
material.
S355 is used in almost every facet of structural fabrication.
b) Applications
Power plants
Load-handling equipment
c) Chemical Properties
Carbon, Max %
0.23
Manganese, %
1.60
Phosphorus, Max %
0.05
Silicon, Max %
0.05
d) Mechanical Properties
Minimum Yield Strength
355 N/ mm2
S355- Tensile
) is much
F
A
Where,
a) Total axial load on the drum = Weight of the Pillar + Weight of Beam A +
Weight of Beam B + Weight of Beam C + Weight of the hoist + Payload +
Additional 10% (other fixtures)
Therefore,
F = 1.1 x (Wp + Wa + Wb + Wc + Wh + P)
F = 1.1 x (930 + 245.45+125.5 + 116.7 + 981 + 4905)
F = 11334.08 N
F = 34002.24 N
b) Cross Sectional Area of the base,
(d o2 d i2)
A=
4
984
2
1000
[ 2]
A=
4
2
A = 24914.04 mm
Normal Stress ,
1.3.
= 1.364
34002.24
24914.04
2
N / mm
e) Characteristics
With minimum yield of 355 N/ mm2, it meets requirements in chemistry and
physical properties similar to ASTM A572. Careful attention should always be
placed on the specific variation of S355 required if considering substitute
material.
S355 is used in almost every facet of structural fabrication.
f) Applications
Power plants
Load-handling equipment
g) Chemical Properties
Carbon, Max %
0.23
Manganese, %
1.60
Phosphorus, Max %
0.05
Silicon, Max %
0.05
h) Mechanical Properties
N /mm
355
S355- Tensile
470 - 630
N /mm2
Mc
I
) is much
I Moment of Inertia
Moment due to bending at the base is same as that at the top of the pillar, since
there are no other forces acting which are not considered in the calculation of the
moment at the top of the pillar.
Therefore,
M = 18737100 N-mm
a)
Moment of Inertia
Moment of Inertia
is given by,
do
4
( 4d i )
I x=
64
Where,
1000
( 49844 )
I x=
64
I x = 30.65 x 108 mm4
Therefore,
=
18737100 x 1000
30.65 x 108
2
= 6.122 N/ mm
2
Since the Maximum Yield Strength of the material (355 N /mm ) is much
2
greater than the Bending stress (6.122 N /mm ), the design is safe.