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Introduction.

Company kubus seeks, through the company's staff and expertise in the
field of construction and design to create modern means and methods for the
purpose of overcoming the problem of high temperatures in some areas and
climatic conditions that affect a negative impact on the quality of construction
and energy consumption. Company kubus provides a new way and effective in
establishing houses with excellent thermal insulation in the hands of the
consumer and with competitive costs compared with traditional methods.

As this technique in Construction is a successful solution to reduce the impact of


high temperatures in addition to achieving a set of goals and the following benefits:

1 - reduce the cost of construction to the lowest level .


2 - To provide thermal insulation and sound and fire resistance.
3 - To achieve the high quality of construction
4 - speed and accuracy in completion of work
5 - Use of new building materials have high quality and achieved an excellent
service to the consumer
Concept.

kubus company concept epitomized in low-cost building houses with high thermal
insulation as well as fire resistant and Acoustic insulation, in special architectural and
construction of walls, roof and
floors .

And with this design we get


high bearing walls with high
quality of insulation, low cost
have aspects don't need
many finishing.

This structural composition


applies generally on roofs and
floors with different
architectural form and
structural design.

Here's the data and technical


characteristics of the method
of work and materials:

Generally the special design consists of:

1. concrete layer with Special specifications has high thermal , Acoustic


insulation and fire resistant with thickness 10 cm contains reinforcement
layer type BRC.
2. Compressed Styrofoam layer thickness of 10 cm.
3. concrete layer with Special specifications has high thermal , Acoustic
insulation and fire resistant with thickness 10 cm contains reinforcement layer
type BRC.
Insulation.

1.Thermal insulation

Limiting energy consumption is a priority for the quality of living. The high
thermal insulation of Exclay Thermowall is the result of our Experience, which
allowed us to optimize:

3.00 pm

8.00 pm

The density of the mixture, with lightweight concrete blended with Exclay; e.g.
γ 1.000 kg/m3;
The shape, position of voids, thickness of voids partitions and the percentage
of holes increasing the thermal resistance.
The wall system, with a thermal concrete made of Exclay that limits thermal
bridges caused by concrete joints, thus improving thermal insulation values by
up to 15%.
To adapt to local climates it is possible to create insulating walls with variable
thickness' (from 20 to 30 cm) according to the type of sutraction.
The thermal insulation performances of Exclay Termowall depend on the quality of the
concrete and Exclay mixture. The diagram shows the differences between the thermal
characteristics of certain traditional materials and expanded clay concrete traditional
materials and expanded clay concrete.

Dry thermal conductivity ë (kcal/mhK)


(to obtain values in W/mK multiply by 1.16)om1

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Pumice concrete
Heavy or volcanic lapilli Termoblocco
Normal clay
concrete (rock fragments (1,400 kg/m3)
(1,800 kg/m3
(2,000kg/m3) 1 (1,400/1,500 Not plastered
kg/m3)
Kolom1 0.86 0.56 0.54 0.36
In addition to the insulating power, the widespread and high insulation of Exclay
Termowall also provides a comfortable living space resulting from a high thermal
inertia. In fact the peak heat period of summer is limited thanks to thermal insulation
and delayed during the evening thanks to the displacement of the thermal wave. A wall
made with Exclay Termowall reduces the ratio between the value of the maximum (or
minimum) outside temperature and the maximum (or minimum) inside
temperature.Hence, the interval of time needed to feel the maximum and minimum
outside temperature values inside increases.Walls built with Termowall , thanks to the
excellent ratio between thermal resistance
and surface mass, provide a constant thermal comfort to the living space and
consequently, a permanent physical wellbeing to the person living inside. Insulating
power and thermic inertia are the two main properties that expanded clay transfers to
walls. Thus the rooms stay fresh for a longer period of time during the summer and
warmer in winter.
2. Acoustic insulation

A sensorial evaluation of the quality of Termowalls is easily obtained by


verifying the quality of the finish of the wall surface and the high acoustic
insulation produced. This feature as become even more important .

acoustic requirements
for buildings: for
partition walls in
residential buildings
the set limit is R’w=50 RW=20 lg (m)

dB.The insulating
power of Termowall ,
vary according to the
thickness and
density,providing
simple solutions that RW=20 lg (m)

Termowalls significantly reduce the transmission of noise.

comply with local reggulations.To calculate the acoustic insulation of


Termowalls made with expanded clay, on can apply the experimental law
Rw=20 lg (m), where m is the superficial mass of the wall (kg/m2).
2. Fire resistance

Exclay Termowalls always assure excellent fire resistant values REI (REI
120 with a 12 cm thickness). Thepresence of Exclay, classified according
to the fire prevention standards as “Class 0” to fire reaction, enables
construction structures during fires to

maintain the mechanical


resistance “R”, smoke
12 cm =REI 120
resistance “E” and
insulation “I”. Even
during very serious
fires, expanded clay

20 cm =REI 180

Termowalls are fire resistant

concrete walls do not show cracks or breaks caused


by internal overpressures and do not show any
emissions of toxic gases or fumes, thus assuring the
safety of the surrounded areas.
1.Moisture permeability

Exclay Termowalls protect the constant flow of moisture, thus


quality of health within the preventing the formation of
microclimate of homes and offices, spots, mold, etc. The thermal
because, thanks to the widespread resistance of Exclay Termowalls ,
thermal insulation and a balanced sized accordingly, assures an internal
homogeneous surface temperature that prevents the
moisture permeability ( =8 in the formation of surface condensation in
plaster version), they assure a all the normal livingconditions.

Termowalls keep the indoor moisture healty clean thanks to their permeability. The
Termoblocco wall limits heat dispersion,thus offering a natural and long-lasting insulation.
5.The technical features and the Certified values of
Termowalls .
Termowalls system certified the following performances :

RESISTANCE TO COMPRESSION

(c/o Labortec Institute in Pescara)

Average resistance fbm = 30 kg/cm2

ACOUSTIC INSULATION POWER INDEX

(c/o Giordano Institute in Bellaria)

Rw = 51,9 dB

THERMAL TRASMITTANCE U (K)

Calculated according to the UNI EN ISO 6946 Standard

W/mK=0.36
2.Cost

The main factors that play a significant role in the construction process is generally
cost factor. Most of companies specialized in construction seeking to find new ways
and new designs of construction for the purpose of reducing cost while maintaining
quality. In the methods that kubus company provides , found that the cost of
construction less clearly compared with traditional way ,through the following :
 Speed in the implementation of the work.
 Reduce some paragraphs with high cost by merging paragraphs implicitly with each
other.
 Dispensing of high-cost materials in the implementation of construction and that
need to be labor-intensive big time.
The Effect on reducing the cost and positive through the following:

1. Availability and use of specific formwork to accomplish structure constructionthe


this system made in italy .
2. Provide concrete pumps type Putzmeister,German origin for the purpose of
transporting concrete to all levels will quickly and easily in the completion of
construction.
3. Use Special self load concrete mixer , Italian origin , save the time for loading and
mixing and gives concrete with high quality.
4. Providing surveying equipment , construction tools and devices such as
totalstation and construction laser instrument, For the purpose of giving accurate
implementation work.
Efficiency and speed of implementation.

Through the use of new materials with


high specification for finishing works for
walls, roof , floors from a different
origins of European Compatible greatly
with customer requirements. In addition
to using technical implementation which
is Lead to achieve the desired goal of
rapid implementation and high quality of
construction.

Quantity of materials

No. of employers

Insulation

Quintity of finishing materials

ratio of speed & quality


Technical section

This section includes a set of important paragraphs pertaining to the work of the
design and implementation of housing 150 m² , building space where 120 m²
Consisting of two - storey .

1. Architectural designs and construction.


2. Executive acts
2. Executive acts
2. Executive acts
Dimentions Length unit
Element units quantity total (€)
(m) (m) cost

Foundation
Concrete
Outside beams (0.6*0.4) 52.60 12.624
Outside beams m³ (0.3*0.3) 52.60 04.734
Inside beams (0.3*0.2) 65.55 03.933
Ground floor (19.4*6.9*0.1) - 13.386

Cement ton 6.964


Mixing ratio 1: 2 : 4 - -
Sand m³ 9.750
Mixing ratio 1: 2 : 4 - -
Gravel
Mixing ratio 1: 2: 4 m³
- - 20.613

Steel
Steel Ф 10 mm 101
Steel Ф 12 mm rod - 6 35
Steel Ф 16 mm 97

Soil Works

Fill soil m³ (19.4*6.9*0.6) 70.071


-
146.80 -

Dimentions Length unit


Element units quantity total (€)
(m) (m) cost

Walls
Concrete
Wall for ground floor with m³ 2*(0.1*3) 48.93 29.36
isolation

Wall for Outer fence m³ (0.15*2) 11.77 3.531


Inside wall without m³ (0.15*3) 33.15 10.862
isolation

Cement ton 8.6


Mixing ratio 1: 2 : 4 - -
Sand m³ 12.04
Mixing ratio 1: 2 : 4 - -
Gravel
Mixing ratio 1: 2: 4 m³ - -
25.342

Steel
BRC 2 x 6 m Ф 8 mm m² - - 406.55

Isolation m² - 146.80
-
146.80 -

Dimentions Length unit


Element units quantity total (€)
(m) (m) cost

Roof
Concrete

Roof concrete m³ (16.5*7.5*0.3) - 29.46

Cement ton 5.892


Mixing ratio 1: 2 : 4 - -
Sand m³ 8..249
Mixing ratio 1: 2 : 4 - -
Gravel
Mixing ratio 1: 2: 4 m³ - -
17.362

Steel
BRC 2 x 6 m Ф 8 mm m² - - 247.50
Steel Ф 10 mm 6 157
Steel Ф 12 mm 6 78.50

Isolation m² - 119.00
-
146.80 -

Dimentions Length unit


Element units quantity total (€)
(m) (m) cost

Finishing
floor

Floor tile pieces (0.3*0.3) - 1189

Cement
ton 1.605
Mixing ratio 1:3 - -
Sand
m³ 3.00
Mixing ratio 1:3 - -
Tiles grouting ton 0.214

walls
Wall gypsum plaster layer bag - - 19.2
3 mm thick
Wall paint ,water paint galon - - 108

Wall paint ,oilpaint galon - - 19.2

Roof
barrel
asphalt 2.4
200l

Fill soil m³ 12.00


-
Roof tiles m² 120.0

mastic barrel 1.2


200l
-146.80 -
-146.80 -
-146.80 -
-146.80 -

KuBus-Ingenieur
Heijtsveld 92
5421 GR, GEMERT
NETHERLAND
Tel : +31(0)492363224
Fax : +31(0)492363224
E-mail : info@kubus-ingenieur.nl
Website : www.kubus-ingenieur.nl

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