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nt

rs

Polyethy

Separators

2 0 Y ea

Wastewater treatment

Grease separators for interior installation

E+S PV NS 2/4/7/10 ............................ 164


with program-controlled disposal system
and Shredder-Mix-System
E+S M NS 2/4/7/10 ............................. 165
with manually controlled disposal system
and Shredder-Mix-System

1) Odour emissions should


be avoided during grease
disposal
2) Grease must be
evacuated regularly

D+S-P1 NS 2/4/7/10 ........................... 166


with direct disposal and program
controlled Shredder-Mix-System

Grease separators
for free standing installation

D NS 2/4/7/10 ..................................... 168


with direct disposal

D+S NS 2/4/7/10 ................................. 167


with direct disposal and Shredder-Mix-System

G NS 2/4/7/10 ..................................... 169


basic-version
SE-Premium NS 2/4/7/10 ................... 170
for self-disposal

Grease separators for underground installation

Euro G NS 0.25/0.5/1 .......................... 172

For reasons of space, the


grease separator system
must be installed outside
the building

G NS 1/2/4 .......................................... 177


G NS 7/10/15/20/25/30/35 .................. 178

Oil- / Fuel- / Coalescence separators

Grease separators
for underground installation

During tank filling, servicing


or vehicle cleaning, light
liquids occur
Oil-/Fuel separators
Coalescence separators

Coalescence separator ........................... 183


NS 3/6
Coalescence separator ........................... 184
NS 3 - NS 15
Oil/fuel separator.................................... 185
NS 3 - NS 15
Oil/fuel separator NS 1.5 ........................ 186

160

Catalogue 2.3

2 0 Y ea

Oil- / Fuel- / Coalescence separators

rs

e Warra
len

nt

Polyethy

Grease separators for underground installation

Catalogue 2.3

161

Grease separators for interior installation

Grease separators

Grease separators for interior installation

- Professional advantages

Grease Separator E+S PV

Grease Separator E+S M


Odour free disposal and cleaning
Mixing of separator contents
with Shredder-Mix-System
Complete cleaning
of interior separator walls
Disposal through pre-installed
disposal pipe by pump
Simple On / Off control
Manual change-over from mixing
to disposal

Fully automated operation


Odour free disposal and cleaning
Mixing of separator contents
with Shredder-Mix-System
Optimal cleaning with only a single pump
Optional remote control

Grease separators for underground installation

Grease Separator D+S /D+S-P1

Product - see page 164

Product - see page 165

Odour free disposal and cleaning


Mixing of separator contents
with Shredder-Mix-System
Simple controls
No warm water connection necessary
Disposal through pre-installed disposal pipe
Fully automated operation except
for disposal (version D+S-P1 )

Products - see pages 166/167

Polyethylene Grease Separators - the corrosion free alternative


Polyethylene has proven to be the material of choice for the
manufacture of above ground and underground grease separators. The German DIBT (German Institute for Structural
Engineering) has granted the KESSEL grease separators the
DIBT certification making KESSEL the first manufacturer on the
German market to be granted such a certification.
Polyethylene grease separators offer significant advantages
for engineers, architects, installation companies as well as
building owners and operators. The fully watertight bodies
are also fracture resistant meaning ultra-long life expectancy.

n ty
ra

Polye
t

Oil- / Fuel- / Coalescence separators

KESSEL offers a factory extended guarantee of 20 years on


the polyethylene grease separator tanks this covers the structural integrity,
lene War
hy
watertightness and usability of the
polyethylene components.

20

162

Y ears

Resistant to aggressive grease and wastewater


The polyethylene separator material guarantees an extremely
long service life due to its corrosion free properties.
Compact design, low weight
Minimum separator body dimensions mean
easy access through existing stairwells and
doorways and minimum required space for
installation
Odour tight
Of utmost importance for a grease separator is that fact that the
system is odour tight. KESSEL separators offer monolythic / one
piece construction meaning no seams or welds are used in
manufacturing of the separators. The separator bodies are leak
proof and odour tight as well as the gasketed access covers of
the separators.
Easy to clean
Crust formation on the walls is prevented by the
surface finish, which is similar to wax. The system
is easy to clean, leading to shorter disposal times
and lower cleaning water consumption.

Catalogue 2.3

Product - see page 168

Grease Separator SE

for free standing or


underground installation
Open cover disposal
Low cost model
NS 2 to NS 35
Disposal with open covers
Disposal system available upon request

Products - see pages 169 / 177 - 178

Regular disposal of grease and sludge


even during separator operation
Separate disposal of grease and sludge
Environmentally friendly recycling
of collected waste
Disposal costs reduced since clean
water remains in separator, only grease
and sludge are removed
Disposal requires no additional water for
rinsing, cleaning or re-filling which saves
valuable drinking water
On-site assembly available

Grease separators for underground installation

Closed cover disposal


Odour free disposal possible
with non-solidified greases
Cleaning possible with open covers
Disposal through pre-installed disposal pipe

Grease Separator G

Product - see page 170

SonicControl level sensing system


with ultra sonic sensor

Easy transport
Their low weight allows KESSEL grease
separators to be transported easily. The
special base structure of the separators
allows problem-free transport by means
of a forklift.

for the measurement,


display and control of
the grease layer thickness
in a grease separator

Telescopic upper section is standard


For underground installation, the upper section
can be vertically adjusted by up to 500 mm and
tilted through up to 5 for adaptation to the
ground level. The odour-proof covers are available in the load classes A/B, D.

Disposal costs are saved


by extending the disposal intervals.
Environment protection
Disposal of clean water no longer necessary,
takes the pressure off resources.

Oil- / Fuel- / Coalescence separators

Grease Separator D

Grease separators for interior installation

Grease separators made of polymer

User-friendly operation
thanks to the interactive control unit with digital
display and userfriendly interface.

Absolutely tight
PE-HD is absolutely waterproof. The individual
elements and pipe connections are sealed using
sealing rings according to EN 681-1 which seal
both axially and radially, thus guaranteeing a
high degree of safety.

Products - see page 173

Catalogue 2.3

163

Grease separators for interior installation


Grease separators for underground installation

KESSEL Euro E+S PV Grease Separator according to Euro Norm EN 1825 NS 2/4/7/10
with Shredder-Mix-System and fully automated disposal, cleaning and refilling program
for free standing installation in frost protected areas
Article description

Illustration

KESSEL Euro E+S PV Grease Separator

Manufactured from virgin, non-recycled polyethylene.


For free standing installation in frost protected areas, with
integrated sludge trap, inlet flow calming system and outlet
flow regulation device, twin access covers with quick release
odour tight snap closures, inspection window with interior
cleaning arm on left or right side, PV version fully automated
odour free disposal, cleaning and refilling system at touch of
button, maintenance free macerating motor (stainless steel
blades) for separator cleaning and disposal, includes closure
valve for easy motor removal, motor floor mount included with
installation hardware and anti-vibration matt, actuator valve
for automated transfer from cleaning to disposal mode, top
mounted water jet(s) for grease layer breakup and water spray
nozzles for interior wall cleaning during disposal, with LCD
display control unit settable in English, German or French
language and mains power safety on/off switch, with BMS
connections, twin 1 inch solenoid valves for connection of cold
and hot water pipes to separator, 1 inch interior threaded refill
inlet with air gap, 65 mm OD PN 10 pressure disposal pipe
with flange according to DIN 2501, with 2.5 inch Storz-B
connection coupling for disposal trucks, integrated fork
lift grips at base of separator, low weight - compact design,
100% corrosion free polyethylene body construction
(20 year warranty).

Grease separator (Art. # 93 004.00 / P1)

Choose separator size and article number from table below.


Contact KESSEL for separator sizing support if required.
Grease Separator Article Number - ..........

Sampling chamer (Art. # 915 870)


Lifting station (Art. # 28 766)

Accessories Page 173 - 176

European Norm 1825 Certification Number: Z-54.1-474


Installation site

Nominal size*

for free standing installation


in frost free areas
System delivered completely assembled
* other sizes available on request

NS
NS
NS
NS

Weight empty

150
165
200
225

2
4
7
10

kg
kg
kg
kg

Article #
Pump left

Pump right

93 002.50 / P1
93 004.50 / P1
93 007.50 / P1
93 010.50 / P1

93 002.00 / P1
93 004.00 / P1
93 007.00 / P1
93 010.00 / P1

3.0
3.0
3.0
3.0

kW
kW
kW
kW

Dimensioned illustration

[m]
16
14
12
10
8
6
4
2

h3

420

3,0 kW

5 10 15 20 25 30 35 40 45 50 55 [Qm3/h]

h1

h2

Oil- / Fuel- / Coalescence separators

Pump size

Motor specifications:
3.0 kW 400 V, 50 Hz, IP 54,
pumps 47 m3/hour at 0.7 bar,
precision cast iron body
a

b
b1

= Inlet and outlet outer diameter (mm) b1 = Installation dimensions


Nominal size
NS
NS
NS
NS

164

2
4
7
10

110
110
160
160

1030
1500
1600
2430

Access opening
l x b
1250
1810
1850
2700

670
730
990
990

b1

h1

h2

h3

1050
1050
1220
1220

930
930
1130
1130

1000
1000
1200
1200

1310
1310
1560
1560

Catalogue 2.3

Wastewater content
Separator
Sludge trap
200 l
400 l
700 l
1000 l

212
354
567
794

l
l
l
l

Grease
storage
106
177
302
423

l
l
l
l

Article description

KESSEL Euro E+S M Grease Separator

Manufactured from virgin, non-recycled polyethylene.


For free standing installation in frost protected areas, with
integrated sludge trap, inlet flow calming system and outlet
flow regulation device, twin access covers with quick release
odour tight snap closures, inspection window with interior
cleaning arm on left or right side, M version manually controlled odour free disposal, cleaning and refilling system at
touch of button, maintenance free macerating motor (stainless
steel blades) for separator cleaning and disposal, includes
closure valve for easy motor removal, motor floor mount
included with installation hardware and anti-vibration matt,
manual hand valve for transfer from cleaning to disposal
mode, top mounted water jet(s) for grease layer breakup and
water spray nozzles for interior wall cleaning during disposal,
with control unit and mains power safety on/off switch, with
BMS connections, twin 1 inch solenoid valves for connection
of cold and hot water pipes to separator, 1 inch interior threaded refill inlet with air gap, 65 mm OD PN 10 pressure disposal pipe with flange according to DIN 2501, with 2.5 inch
Storz-B connection coupling for disposal trucks, integrated
fork lift grips at base of separator, low weight - compact
design, 100% corrosion free polyethylene body construction
(20 year warranty).
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Grease Separator Article Number - ..........

Grease separator (Art. # 93 004.00 / M1)


Sampling chamer (Art. # 915 870)
Lifting station (Art. # 28 766)

Accessories Page 173 - 176

European Norm 1825 Certification Number: Z-54.1-474


Nominal size*

Installation site
for free standing installation
in frost free areas
System delivered completely assembled
* other sizes available on request

NS
NS
NS
NS

Weight empty

140
155
190
215

2
4
7
10

kg
kg
kg
kg

Article #
Pump left
93 002.50/ M1
93 004.50/ M1
93 007.50/ M1
93 010.50/ M1

Pump size

Pump right
93 002.00 / M1
93 004.00 / M1
93 007.00 / M1
93 010.00 / M1

3.0
3.0
3.0
3.0

kW
kW
kW
kW

Dimensioned illustration

[m]
16
14
12
10
8
6
4
2

l
420

3,0 kW

5 10 15 20 25 30 35 40 45 50 55 [Qm3/h]

h1

h2

h3

Oil- / Fuel- / Coalescence separators

Motor specifications:
3.0 kW 400 V, 50 Hz, IP 54,
pumps 47 m3/hour at 0.7 bar,
precision cast iron body
b
b1

= Inlet and outlet outer diameter (mm) b1 = Installation dimensions


Nominal size
NS
NS
NS
NS

2
4
7
10

110
110
160
160

1030
1500
1600
2430

Access opening
l x b
1250
1810
1850
2700

670
730
990
990

Grease separators for interior installation

Illustration

Grease separators for underground installation

KESSEL Euro E+S M Grease Separator according to Euro Norm EN 1825 NS 2/4/7/10
with Shredder-Mix-System and manually controlled disposal, cleaning and refilling program
for free standing installation in frost protected areas

b1

h1

h2

h3

1050
1050
1220
1220

930
930
1130
1130

1000
1000
1200
1200

1310
1310
1560
1560

Catalogue 2.3

Wastewater content
Sludge trap
Separator
200 l
400 l
700 l
1000 l

212
354
567
794

l
l
l
l

Grease
storage
106
177
302
423

l
l
l
l

165

Grease separators for interior installation


Grease separators for underground installation

KESSEL Euro D+S-P1 Grease Separator according to Euro Norm EN 1825 NS 2/4/7/10
with program controlled Shredder-Mix-System, cleaning and refilling program
for free standing installation in frost protected areas
Article description

Illustration

KESSEL Euro D+S-P1 Grease Separator


Manufactured from virgin, non-recycled polyethylene.

For free standing installation in frost protected areas, with


integrated sludge trap, inlet flow calming system and outlet
flow regulation device, twin access covers with quick release
odour tight snap closures, D+S-P1 version with simultaneous
mixing and cleaning of separator interior requires disposal
truck with vacuum system for separator disposal, disposal is
completely odour free, maintenance free macerating motor
(stainless steel blades) includes closure valve for easy motor
removal, motor floor mount included with installation hardware and anti-vibration matt, top mounted water jet(s) for
grease layer breakup and water spray nozzles for interior wall
cleaning during disposal, 1 inch interior thread refill inlet with
air gap, with LCD display control unit settable in English,
German or French language and mains power safety on/off
switch, with BMS connections, with remote control offering full
separator disposal control from remote location (from disposal
truck location), 65 mm OD PN 10 pressure disposal pipe with
flange according to DIN 2501, with 2.5 inch Storz-B connection coupling for disposal trucks, integrated fork lift grips at
base of separator, low weight - compact design, 100% corrosion free polyethylene body construction (20 year warranty).
Motor specifications: 3.0 kW 400 V, 50 Hz, IP 54
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Grease Separator Article Number - ..........

Grease separator (Art. # 93 004.00 / DS-P1)


Sampling chamer (Art. # 915 870)
Lifting station (Art. # 28 766)

Accessories Page 173 - 176

European Norm 1825 Certification Number: Z-54.1-474


Nominal size*

Installation site

Weight empty

for free standing installation


in frost free areas
NS
NS
NS
NS

System delivered
completely assembled
* other sizes available on request

140
155
190
215

2
4
7
10

kg
kg
kg
kg

Article #

Scope of delivery

Disposal pipe connection


left
right
93 002.50/DS-P1 93 002.00/DS-P1
93 004.50/DS-P1 93 004.00/DS-P1
93 007.50/DS-P1 93 007.00/DS-P1
93 010.50/DS-P1 93 010.00/DS-P1

Container with 2 domed


covers, internal and external
piping complete with disposal
pipe connection, ShredderMix-System with on/off
switch, inlet

Dimensioned illustration

h1

Oil- / Fuel- / Coalescence separators

h2

h3

420

b
b1

= Inlet and outlet outer diameter (mm) b1 = Installation dimensions


Nominal size
NS 2**
NS 4
NS 7
NS 10

110
110
160
160

1030
1500
1600
2430

Access opening
l x b
1250
1810
1850
2700

670
730
990
990

b1

h1

h2

h3

1050
1050
1220
1220

930
930
1130
1130

1000
1000
1200
1200

1310
1310
1560
1560

Wastewater content
Sludge trap
Separator

** Please note: In the case of NS 2 the disposal pipe must be attached to the side opposite the pump.
166

Catalogue 2.3

200 l
400 l
700 l
1000 l

212
354
567
794

l
l
l
l

Grease
storage
106
177
302
423

l
l
l
l

KESSEL Euro D+S Grease Separator

Manufactured from virgin, non-recycled polyethylene.


For free standing installation in frost protected areas, with
integrated sludge trap, inlet flow calming system and outlet
flow regulation device, twin access covers with quick release
odour tight snap closures, D+S version with simultaneous
mixing and cleaning of separator interior requires disposal
truck with vacuum system for separator disposal, disposal is
completely odour free, maintenance free macerating motor
(stainless steel blades) includes closure valve for easy motor
removal, motor floor mount included with installation hardware and anti-vibration matt, top mounted water jet(s) for
grease layer breakup and water spray nozzles for interior wall
cleaning during disposal, 1 inch interior thread refill inlet with
air gap, with hand held operation controller, 65 mm OD PN 10
pressure disposal pipe with flange according to DIN 2501,
with 2.5 inch Storz-B connection coupling for disposal
trucks, integrated fork lift grips at base of separator, low
weight - compact design, 100% corrosion free polyethylene
body construction (20 year warranty).
Motor specifications: 3.0 kW 400 V, 50 Hz, IP 54
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Grease Separator Article Number - ..........

Grease separator (Art. # 93 004.00 / DS1)

Accessories Page 173 - 176

Sampling chamer (Art. # 915 870)


Lifting station (Art. # 28 766)
European Norm 1825 Certification Number: Z-54.1-474
Nominal size*

Installation site

Weight empty

for free standing installation


in frost free areas
System delivered completely assembled
* other sizes available on request

NS
NS
NS
NS

130
140
170
215

2
4
7
10

kg
kg
kg
kg

Article #

Scope of delivery

Disposal pipe connection


left
right
93 002.50 / DS1 93 002.00 / DS1
93 004.50 / DS1 93 004.00 / DS1
93 007.50 / DS1 93 007.00 / DS1
93 010.50 / DS1 93 010.00 / DS1

Container with 2 domed


covers, internal and external
piping complete with disposal
pipe connection, ShredderMix-System with on/off
switch, inlet

Dimensioned illustration

Grease separators for interior installation

Article description

Illustration

Grease separators for underground installation

KESSEL Euro D+S Grease Separator according to Euro Norm EN 1825 NS 2/4/7/10
with Shredder-Mix-System cleaning and refilling program
for free standing installation in frost protected areas

Oil- / Fuel- / Coalescence separators

h1

h2

h3

420

b
b1

= Inlet and outlet outer diameter (mm) b1 = Installation dimensions


Nominal size
NS 2**
NS 4
NS 7
NS 10

110
110
160
160

1030
1500
1600
2430

Access opening
l x b
1250
1810
1850
2700

670
730
990
990

b1

h1

h2

h3

1050
1050
1220
1220

930
930
1130
1130

1000
1000
1200
1200

1310
1310
1560
1560

Wastewater content
Sludge trap
Separator
200 l
400 l
700 l
1000 l

212
354
567
794

l
l
l
l

Grease
storage
106
177
302
423

l
l
l
l

** Please note: In the case of NS 2 the disposal pipe must be attached to the side opposite the pump.
Catalogue 2.3

167

Grease separators for interior installation

KESSEL Euro D Grease Separator according to Euro Norm EN 1825 NS 2/4/7/10


with direct disposal
for free standing installation in frost protected areas
Illustration

Article description

KESSEL Euro D Grease Separator

Manufactured from virgin, non-recycled polyethylene.


For free standing installation in frost protected areas,
with integrated sludge trap, inlet flow calming system and
outlet flow regulation device, twin access covers with quick
release odour tight snap closures, D version with factory
installed pressure pipe suction outlet requires disposal
truck with vacuum system for separator disposal, disposal
is completely odour free, 65 mm OD PN 10 pressure disposal
pipe with flange according to DIN 2501, with 2.5 inch
Storz-B connection coupling for disposal trucks, integrated
fork lift grips at base of separator, low weight - compact
design, 100% corrosion free polyethylene body construction
(20 year warranty).
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Grease Separator Article Number - ..........

Grease separators for underground installation

Accessories Page 173 - 176

Grease separator (Art. # 93 004.00 / D1)


Sampling chamer (Art. # 915 870)
Lifting station (Art. # 28 766)
European Norm 1825 Certification Number: Z-54.1-474
Installation site

Nominal size*

for free standing installation


in frost free areas
System delivered
completely assembled

NS
NS
NS
NS

* other sizes available on request

Article #
Disposal pipe connection

Weight empty

54 kg
69 kg
104 kg
129 kg

2
4
7
10

left

right

93 002.50 / D1
93 004.50 / D1
93 007.50 / D1
93 010.50 / D1

93 002.00 / D1
93 004.00 / D1
93 007.00 / D1
93 010.00 / D1

Scope of delivery
Container with domed covers,
piping complete with disposal
pipe connection

Dimensioned illustration

Oil- / Fuel- / Coalescence separators

h1

h2

h3

420

b1
= Inlet and outlet outer diameter (mm) b1 = Installation dimensions
Nominal size
NS
NS
NS
NS

168

2
4
7
10

110
110
160
160

1030
1500
1600
2430

Access opening
l x b
1250
1810
1850
2700

670
730
990
990

b1

h1

h2

h3

780
810
1080
1080

930
930
1130
1130

1000
1000
1200
1200

1310
1310
1560
1560

Catalogue 2.3

Wastewater content
Sludge trap
Separator
200 l
400 l
700 l
1000 l

212
354
567
794

l
l
l
l

Grease
storage
106
177
302
423

l
l
l
l

Article description

Illustration

KESSEL Euro G Grease Separator

Manufactured from virgin, non-recycled polyethylene.


For free standing installation in frost protected areas, with
integrated sludge trap, inlet flow calming system and outlet
flow regulation device, twin access covers with quick release
odour tight snap closures, G version requires disposal truck
with vacuum system for separator disposal, integrated fork
lift grips at base of separator, 100% corrosion free polyethylene body construction (20 year warranty).
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Grease Separator Article Number - ..........

Grease separators for interior installation

KESSEL Euro G Grease Separator according to Euro Norm EN 1825 NS 2/4/7/10


for free standing installation in frost protected areas

Grease separators for underground installation

Accessories Page 173 - 176

Grease separator (Art. # 93 004)


Sampling chamer (Art. # 915 870)
Lifting station (Art. # 28 766)
European Norm 1825 Certification Number: Z-54.1-474
Installation site

Nominal size*
NS
NS
NS
NS

for free standing installation


in frost free areas
System delivered completely assembled

Weight empty

Article #

Scope of delivery

50 kg
65 kg
100 kg
125 kg

93 002
93 004
93 007
93 010

Container with domed covers


and snap closures

2
4
7
10

* Other sizes available on request

Dimensioned illustration

Oil- / Fuel- / Coalescence separators

h2

h1

h3

420

= Inlet and outlet outer diameter (mm)


Nominal size
NS
NS
NS
NS

2
4
7
10

110
110
160
160

1030
1500
1600
2430

Access opening
x b
l
1250
1810
1850
2700

670
730
990
990

h1

h2

h3

930
930
1130
1130

1000
1000
1200
1200

1310
1310
1560
1560

Catalogue 2.3

Wastewater content
Sludge trap
Separator
200 l
400 l
700 l
1000 l

212
354
567
794

l
l
l
l

Grease
storage
106
177
302
423

l
l
l
l

169

Grease separators for interior installation

KESSEL SE Premium Grease Separator according to Euro Norm 1825 NS 2/4/7/10


for self disposal
for free standing installation in frost free areas
Article description

Illustration

KESSEL SE Premium Grease Separator NS

Separator that complies to CJ/T 295-2008 /


EN 1825 / DIN 4040, made of polyethylene PE-HD
For free standing installation in frost-free rooms, with
upstream sludge trap, quick release and odour-tight removeable access covers, separator chamber with heated lid cover
screwed tight to prevent odours escaping. Inlet and outlets
... for SML-connection in compliance with DIN 19522.
With self-disposal device for separated floating, settling
sludge and grease removal via manual taps. Visual control
of disposal with see-thru disposal hoses, disposal possible
during separtor operation. Each with a grease, scum and
sediment disposal bucket with an adapter lid and a spare
bucket.
System with an external pump for removing the sediment
from the grease separation chamber (230 V, 50 Hz, 750 W),
electrical heating (230 V, 50 Hz, 1200 W) for grease collection chamber and motor-driven mixer (230 V, 50 Hz, 360 W)
and control unit (230 V, 50 Hz, 6,3 - 10 A), general system
protection class IP 54

Grease separators for underground installation

Accessories Page 173 - 176


Grease separator (Art. # 99 007.01)
Sampling chamber (Art. # 915 870)
Lifting station (Art. # 28 766)
Nominal size

Installation site
for free standing installation
in frost free areas

NS
NS
NS
NS

Other sizes available upon request


(see page 208).

empty
260 kg
290 kg
400 kg
450 kg

2
4
7
10

Article #

Weight in kg
full
1460 kg
1490 kg
2100 kg
2520 kg

99 002.01
99 004.01
99 007.01
99 010.01

Scope of delivery
System completely
assembled

Dimensioned illustration SE Premium NS 2, NS 4, NS 7, NS 10

l
L

Oil- / Fuel- / Coalescence separators

h2

h1

= Inlet and outlet outer diameter (mm)


Nominal size

(mm)

H*
(mm)

L
(mm)

l
(mm)

B
(mm)

h1
(mm)

h2
(mm)

NS 2
NS 4
NS 7
NS 10

110
110
160
160

1920
1950
2139
2139

3286
3316
3531
3831

2971
3021
3273
3577

1351
1351
1519
1519

1585
1585
1680
1680

1655
1655
1750
1750

Largest component
h
b
610
610
670
670

* Please note that additional space above the separator is required for service / maintenance purposes (at least 50 cm is recommended)
170

Catalogue 2.3

1012
1062
1298
1298

Grease separators for interior installation

KESSEL SE Premium Grease Separator according to Euro Norm 1825 NS 2/4/7/10


for self disposal
for free standing installation in frost free areas
Separator function

Inlet
Floating sludge disposal
Settling sludge disposal
Balance tower / Ventilation
Heating dome with mixing motor
Grease disposal
Rinsing pump
Control unit

Grease separators for underground installation

Outlet

KESSEL - Professional advantages

Self disposal grease separator


No disposal truck required. Disposal of waste into standardized 60 liter storage tanks.

Simple and fast installation


Thanks to the low weight and straightforward KESSEL fastening technology, the KESSEL round-design
grease separator system can easily be dismantled to minimum component size, allowing it to be set
up in rooms with only very narrow access.

Oil- / Fuel- / Coalescence separators

Multiple set-up options


Newly designed separators offer multiple set-up options for easy on-site installation. Each separator
can be custom assembled on-site to best match on-site room requirements (for example for wall
installation - 180 degree assembly, interior corners - 90 degree assembly or exterior corners 270 degree assembly).

Now available with Micro-Bubble option


KESSEL SE grease separators now available with Micro-Bubble option. Automated compressor
injects micro air bubbles into separator tank for high efficiency grease separation.

Floating and settling sludge disposal included.

Grease separator can remain in operation during disposal (no operational interruptions).

Catalogue 2.3

171

Illustration

Article description

Grease separator Euro G NS....

according to KESSEL Standards, made of polymer


For free standing installation in frost free areas,
with integrated sludge trap, domed cover made of polymer,
with snap closures and sealed odour-tight.
Inlet and outlet ... for synthetic material pipes in:
PE-HD (according to DIN 19537); PP, HT according
to DIN 19560.
Sludge trap content: ... Liter
Manufacturer: KESSEL
Separator content: ... Liter
Article #: ..........................
Weight:
... kg
Delivery: System completely assembled.
Based on EN 1825-1 the grease separators are intended for
use under the following conditions:
- Connection of a commercial dishwasher with a minimum
cycle time of 1.5 minutes
- Consumption of rinsing water in a commercial dishwasher
VS = max. 5 Liter
- In addition to the dishwasher, a maximum of one drainage
facility is to be connected to the dishes pre-rinse (short
term operation)
Operating Instructions:
The separated grease is to be decanted on a daily basis and
emptied and cleaned once a week.

Art. # 93 001
Art. # 93 050

Installation site
for free standing installation
in frost free areas

Nominal size

Weight empty

Article #

NS 0.25
NS 0.5
NS 1

20 kg
45 kg
65 kg

93 025
93 050
93 001

Scope of delivery
Container with domed cover
and snap closures

540

1020

1150

= Inlet and outlet outer diameter (mm)

172

453

510

510

Oil- / Fuel- / Coalescence separators

500

990

520

520

710
570

Dimensioned illustration

710
570

Grease separators for underground installation

Art. # 93 025

Grease separators for interior installation

Grease separator Euro G according to KESSEL Standards NS 0.25/0.5/1


for free standing installation in frost free areas

Nominal size

NS 0.25
NS 0.5
NS 1

50
50
110

Wastewater content
Sludge trap
Separator
25 l
50 l
100 l

28 l
42 l
75 l

Grease
storage
15 l
30 l
60 l

Catalogue 2.3

1200

Article description

Illustration and dimensioned drawing

SonicControl level sensing system


with ultra sonic sensor for grease separators
Accurate monitoring and data transfer of grease levels.
230 V - 50 Hz power connection. With battery back up, connection for
remote speaker.
Insallation set with easy assembly and maintenance. For use on above
ground or below ground separators. For retrofit use on existing separators.
Control unit with optical and audible alarm with potential free contact.
Electronic log book with 12 month capacity. Data transfer by telemetry.
Voltage:
Protection:
Plug:
Cable length:

230 V ~ 50 Hz
IP 54
Schuko 1.5 m
10 m (extendable on-site to 30 meters)

Grease separators for interior installation

Accessories
Separator according to EN 1825 for free standing installation

Article #
917 821

550
750

For connection to outlet pipe of separator.


Inlet and outlet 110/160 available options for synthetic material pipes in:
PE-HD (according to DIN 19537); PVC-HT, PP or AS, drop height 120 mm.
Cover sealed odour-tight with snap closure.
Manufacturer: KESSEL
Model

Article #

Outlet horizontal

915 871

110
160

Sampling chamber 400 made of polymer


for separation systems

300

590

For connection to outlet pipe of separator.


Inlet and outlet 110/160 available options for synthetic material pipes in:
PE-HD (according to DIN 19537); PVC-HT, PP or AS.
Cover sealed odour-tight with snap closure.
Manufacturer: KESSEL

160
110
490
580

Model

Article #

Outlet vertical

915 870

Grease separators for underground installation

120

410

160
110

110
160

Sampling chamber 400 made of polymer


for separation systems

Refill inlet made of polymer


for separation systems

1 inch threaded connection

304

900

63

Model

Article #

left 1 inch
right 1 inch

915 800
915 801

Oil- / Fuel- / Coalescence separators

according to DIN 1988, for connection to filling and rinsing connection


couplings of the separation systems, with two pipe clamps and attachment element together with pipe sealing gasket 63.

344

Inspection window for separation systems


R1

154

Fits KESSEL Separation systems for free standing installation.


In flow direction left or right with cleaning system.
308

54

48

Can only be retrofitted by KESSEL Customer Service (on request).


Model

Article #

in flow direction left

917 770

in flow direction right

917 771

Catalogue 2.3

173

Grease separators for interior installation

Accessories
Separator according to EN 1825 for free standing installation
Article description

Illustration and dimensioned drawing

Remote control
Fits KESSEL Separation systems for free standing installation
Model E+S program-controlled, fully automated
according to EN 1825.
Cable length 15 m.
Plug: Schuko 1.5 m
Model

Article #

916 601

Stainless steel access panel


640
600

160

440
400

Remote Control
mounting area
Storz-B-Coupling
connection

For recessed wall installation


with Storz-B disposal pipe hook up connection and remote control
connection for use with fully automated grease separators.
Remote control not included.
Dimensions: 640 x 440 x 160 mm (Width x Height x Depth)
Model: Recessed, 2 doors, lockable
Article #

Grease separators for underground installation

917 414

Stainless steel access panel

400

600

160
Remote Control
mounting area
Storz-B-Coupling
connection

For wall installation


with Storz-B disposal pipe hook-up connection and remote control
connection for use with fully automated grease separators.
Remote control not included.
Dimensions: 600 x 400 x 160 mm (Width x Height x Depth)
Model: Wall installation, 2 doors, lockable
Article #

Oil- / Fuel- / Coalescence separators

917 413

174

Catalogue 2.3

Twin pump lifting station

40

Article #

40

28 541

7 [Qm3/h]

Optional:
Potential-free contact
and audible alarm page 68

258

575
720

110

made of polymer for free-standing installation


With twin removable pumps, integrated backwater flap,
[m]
Pressure diaphragm control.
7
Inlet 110, ventilation connection 75 (incl. pipe
6
sealing gasket), control with potential free contact.
5
4
Pressure connection: 11/2 inch outer thread or
3
pressure pipe 40 mm for PVC glued connection.
2
Inlet height:
530 mm
1
Total height:
720 mm, 500 mm
Voltage:
230 V ~ 50 Hz
Max. chamber size:
55 l
max. pumping height: 8 m
Intake power:
2 x 0.48 kW
Power cable:
5m
Weight:
ca. 25 kg

530

Article description

Certification: Z-53.3-310
EN 12050 - 2

LGA
Type-tested
and monitored

500

with
teed
guaran quality
tested

Ecolift backwater lifting station

for pipes with natural gradient to the sewer


The alternative to a standard lifting station
For wastewater with or without sewage,
for installation in an exposed wastewater pipe
With protective cover. With integrated pump and
motorized backwater flap. During normal
conditions, the pipe cross section is open, in the case
of backwater the valve is closed and locked completely
automatically. During the backwater period, soiled
water is drained using a pump with macerating (cutting) device, via a pressure pipe over the backwater
level. Plug-in control and warning unit with display,
self-diagnosis system (SDS) and battery buffering for
maximum safety, with logbook (diary function) for
reading the past operating conditions.

40

110
125
160
200

21 100
21 125
21 150
21 200

[m]
9
8
7
6
5
4
3
2
1
2

10 [Qm3/h]

Grease separators for underground installation

Illustration and dimensioned drawing

Grease separators for interior installation

Accessories
Separator according to EN 1825 for free standing installation

110
125
160
200

L:
L:
L:
L:

642
645
656
720

mm
mm
mm
mm

H:
H:
H:
H:

405
405
405
405

mm
mm
mm
mm
Oil- / Fuel- / Coalescence separators

Power cable / cable length: 5 m


Mains voltage/frequency: 230 V AC / 50 Hz
Protective rating: IP 54 (switch unit)
Protective rating: IP 68 (motor)

Further information: See page 36


Certification: Z-53.2-487

* = Outer Diameter
Catalogue 2.3

175

Illustration and dimensioned drawing

Lifting station Aqualift F Duo


Twin station

780

Grease separators for underground installation

32

Inlet height
300

788
590

75
110

for wastewater with or without sewage


for separation systems
Consisting of:
Polyethylene storage chamber, chamber volume
approx. 120 liters, pumping volume approx. 50 liters,
with air pressure level detector, clean-out opening.
Connection for inlet 110 (inlet height 300 mm) and
ventilation 75, connection coupling for manual
diaphragm pump 32.
Twin wastewater pump with non-chokable impeller
to pump wastewater with or without sewage (open
channel passage 40 mm). Pump is rated submersible
(IP 68), power cable length 5 m.
Horizontal outlet with integrated non-return valve,
connection coupling 110 with hose section,
with closure valve (provided loose)
Komfort control unit with mains power ON / OFF
switch and multilingual digital display (EN, DE, FR)
showing current operational status, settings and
logbook; control unit is splash proof (IP 65),
wall mounted, voltage 400 V DC at 50 Hz.
With potential-free contact.
Total weight approx. 84 kg.

Power

Current
connection

Article #

With Komfort control unit:

With closure valve


with horizontal pressure outlet:
28 766
1.1 kW
400 V
28 767
2.2 kW
400 V

[m]
16
14
12
10
8
6
4
2

2,2 kW (400V)
1,1 kW (400V)

10

20

30

40

[Qm3/h]

160

Further information: See lifting stations, page 46/47.


773
EN 12050-1

985
1296
1385

Lifting station Aqualift F Duo XXL


twin lifting station with closure valve

1055

Oil- / Fuel- / Coalescence separators

Article description

Grease separators for interior installation

Accessories
Separator according to EN 1825 for free standing installation

for wastewater with or without sewage


(For use with grease separators size NS 10 and larger)
for free standing installation in frost free areas
Consists of:
Polyethylene collection chambers,
storage volume 750 liter, pumping volume 300 liter,
pneumatic level control, twin 420 mm OD access /
maintenance covers, 160 inlet ( 200 available
upon request), inlet height 1055 mm, ventilation connection size 110.
Twin wastewater pumps with macerating (cutting
assembly) for pumping wastewater with or without
raw sewage, IP 68 submersible pumps, Duty / Standby
operation, 5 meter power cable length.
Vertical pressure outlet with 110 connection and
flange, with closure valve and integrated backflow
preventer.
Komfort control unit with mains power ON / OFF
switch and multilingual digital display (EN, DE, FR, IT,
PL, NL) showing current operational status, settings
and logbook, IP 54 splash proof control unit housing,
for wall mounting, operational voltage - 400 V DC,
with potential free contact (BMS) connections.
Total weight empty: approx 220 kg
Further information: See lifting stations, page 52.

1837
2000

EN 12050 - 1

* = Outer Diameter
176

Catalogue 2.3

2.6 kW
3.5 kW
4.8 kW

400 V
400 V
400 V

28 638
28 639
28 640

[m]
20
15
10

SPF 4.0
SPF 4.8
SPF 2.6

5
20

40

60

80

[Qm3/h]

Variable upper section:


inclinable
height adjustable
by 100 to 550 mm
Article description

Illustration

Grease separator Euro G NS ...

according to EN 1825, made of polymer


for underground installation,
installation depth D = ..................... mm,
with integrated sludge trap, upper section made of polymer,
continuous height and level adjustment, can be tilted up
to 5, sealed odour-tight with cover Class B, D according
to EN 124 in cast iron, incl. removal mechanism, certified
statics.
Inlet and outlet 110 for synthetic material pipes in:
PE-HD (according to DIN 19537); PVC (according to
DIN V19534); PP or AS.
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Grease Separator Article Number - ..........
Certification no. Z-54.1-440
Delivery: System completely assembled.

Grease separators for interior installation

Grease separator Euro G


according EN 1825 NS 1/2/4
for underground installation

Accessories
Page 179 - 180
Art. # 93004/120B + 915880B
Nominal size

Weight empty

Installation depth D

Article # Class B

Article # Class D

for underground installation


frost free depth 800 mm
(Type 80)

NS 1
NS 2
NS 4

111 kg
120 kg
130 kg

550 to 950 mm
550 to 950 mm
550 to 950 mm

93 001/80 B
93 002/80 B
93 004/80 B

93 001/80 D
93 002/80 D
93 004/80 D

for underground installation


frost free depth 1200 mm
(Type 120)

NS 1
111 kg
800 to 1200 mm
NS 2
120 kg
800 to 1200 mm
NS 4
130 kg
800 to 1200 mm
Other installation depths available on request

93 001/120 B
93 002/120 B
93 004/120 B

93 001/120 D
93 002/120 D
93 004/120 D

Installation site

Dimensioned illustration

Oil- / Fuel- / Coalescence separators

h1
Outlet

h2
Inlet

 875
 610

Grease separators for underground installation

Handles groundwater depths up to 500 mm

a
= Inlet and outlet outer diameter (mm)

D = Installation depth
Nominal size

h*

h1

h2

NS 1
NS 2
NS 4

110
110
110

1380
1380
1380

1106
1106
1106

1050
1300
1550

540
790
1040

610
860
1110

Wastewater content
Sludge trap
Separator
140 l
200 l
400 l

230 l
370 l
370 l

Grease
storage
70 l
120 l
160 l

* Details apply for Type 80. For Type 120 h* = h + 250 mm applies.
Catalogue 2.3

177

Variable upper section:


inclinable
height adjustable
by 100 to 550 mm

Illustration

Article description

Grease separator Euro G NS ...

according to EN 1825, made of polymer


for underground installation,
installation depth D = ......................mm,
with integrated sludge trap, upper sections made of polymer,
continuous height and level adjustment, can be tilted up to 5,
closed odour-tight with covers Class B, D according to EN 124
in cast iron, incl. removal mechanism, Private vehicle traffic
proof (Depth of earth coverage DEC 700 to 1800 mm),
Traffic proof for heavy duty vehicles (depth of earth coverage
DEC 700 to 1500 mm and additional concrete slab provided
on-site), certified statics.
Inlet and outlet ... for synthetic material pipes in:
PE-HD (according to DIN 19537); PVC (according to
DIN V19534); PP or AS.
Installation in groundwater is possible, if groundwater level is
not higher than outlet pipe base.
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Grease Separator Article Number - ..........
Certification no. Z-54.1-440
Delivery: System completely assembled.
Accessories
Page 179 - 180

Art. # 93 020/120 D and 915 880 D-200


Installation site

Nominal size
NS
NS
NS
NS
NS
NS
NS

for underground installation


frost free depth
Minimum installation depth can
be achieved by cutting off the
upper section

Weight empty

7
10
15
20
25
30
35

305
360
455
530
570
570
570

Installation depth D

kg
kg
kg
kg
kg
kg
kg

760
760
760
760
880
880
880

to
to
to
to
to
to
to

1260
1260
1260
1260
1380
1380
1380

mm
mm
mm
mm
mm
mm
mm

Article # Class B

Article # Class D

93 007/120 B
93 010/120 B
93 015/120 B
93 020/120 B
93 925/120 B
93 930/120 B
93 935/120 B

93 007/120 D
93 010/120 D
93 015/120 D
93 020/120 D
93 925/120 D
93 930/120 D
93 935/120 D

Dimensioned illustration
NS 7/10/15/20: 160: D-DEC = 155 mm
200: D-DEC = 180 mm
NS 25/30/35:

200: D-DEC = 480 mm


250: D-DEC = 330 mm

Oil- / Fuel- / Coalescence separators

Nominal size
NS
NS
NS
NS
NS
NS
NS

7
10
15
20
25
30
35

**DEC = Depth of earth coverage


Class D = 700 mm DEC 1500 mm
Class B = 700 mm DEC 1800 mm

B
= Inlet and outlet outer diameter (mm)

D = Installation depth

178

h1

h2

DEC**

Grease separators for interior installation


Grease separators for underground installation

Grease separator Euro G


according EN 1825 NS 7/10/15/20/25/30/35
for underground installation

h1

h2

160
160
200
200
200
250
250

2080
2860
2300
3060
3740
3740
3740

1200
1200
1760
1760
2010
2010
2010

1030
1030
1560
1560
1550
1550
1700

1100
1100
1630
1630
1650
1650
1800

Catalogue 2.3

Wastewater content
Sludge trap
Separator
700
1000
1500
2000
2500
3000
3500

l
l
l
l
l
l
l

1100
1600
2800
3800
5300
4800
4800

l
l
l
l
l
l
l

Grease
storage
280
400
600
800
2000
2000
2000

l
l
l
l
l
l
l

Article description

Illustration and dimensioned drawing

 160
 110

 110
 160

70
100

For connection to outlet pipe of separator.


For installation depth D = ...... .
Inlet and outlet 110/160 available options 200 for synthetic material
pipes in: PE-HD (according to DIN 19537); PVC (according to DIN V19534);
PP or AS. Sampling chamber middle diameter 400 mm, telescopic upper
section with clamping ring, cover Class A/B/D, screwed down odour-tight,
drop height 120 mm. Drop height 160 mm on request.
Installation Inlet/outlet
depth D (mm)

* 400-1300
* 400-1300

110/160
200

Class A

Article #
Class B

Class D

915 880 A

915 880 B

915 880 D

915 880 A-200 915 880 B-200 915 880 D-200

120

D
900

50-400

Sampling chamber 400 made of polymer


for separation systems, for underground installation

Grease separators for interior installation

Accessories
Separator according to EN 1825 for underground installation

* Minimum installation depth can be achieved by cutting off

575
750

Extension by 600 mm with extension section Art. # 915 402

For deep installation


Extension height max. 600 mm (can be reduced).
600

Check maintenance accessibility when installing in recesses !


Article #

Extension height = 600 mm

915 402

100-550

Sampling chamber 1000 mm


in polyethylene synthetic material,
for separation systems, for underground installation

Installation Inlet/
depth D (mm) Outlet
110
1180-1630
160
1180-1630
200
1180-1630

Article #
fits separator
Class B
Class D
NS 1, NS 2 and NS 4 915 10 10 B 915 10 10 D
NS 7 and NS 10
915 10 15 B 915 10 15 D
NS 15, NS 20 and 915 10 20 B 915 10 20 D
custom-made
Oil- / Fuel- / Coalescence separators

Inlet and outlet ... for synthetic material pipes in: PE-HD
(according to DIN 19537); PVC (according to DIN V19534); PP or AS.
Installation depth D ..... mm, in monolithic structure, water-tight, resistant
to aggressive wastewater, with integrated access steps, with telescopically
height-adjustable upper section made of polymer, sealed odour-tight with
cover Class B/D according to EN 124 in cast iron, incl. removal mechanism.
Drop height 160 mm.

160

Model

Other installation depths available on request


1200

Extension section made of polymer


for separation systems

686

Fits all KESSEL Separation systems for underground installation,


extension height 510 mm / 1010 mm; incl. gasket
smaller/larger extension sections available on request

116

15

630
806

628

740
660

20

Model

Article #

Extension height = 510 mm

917 406

Extension height = 1010 mm

917 407

Catalogue 2.3

Grease separators for underground installation

Extension section

179

Grease separators for interior installation

Accessories
Separator according to EN 1825 for underground installation
Article description

Illustration and dimensioned drawing

SonicControl level sensing system


with ultra sonic sensor for grease separators
Accurate monitoring and data transfer of grease levels.
230 V - 50 Hz power connection. With battery back up, connection for
remote speaker.
Insallation set with easy assembly and maintenance. For use on above
ground or below ground separators. For retrofit use on existing separators.
Control unit with optical and audible alarm with potential free contact.
Electronic log book with 12 month capacity. Data transfer by telemetry.
Voltage:
Protection:
Plug:
Cable length:

230 V ~ 50 Hz;
IP 54;
Schuko 1,5 m;
10 m (extendable on-site to 30 meters).

Article #

Accessories
Audible alarm Art. # 20 162,
25 m cable extension available upon request.
PE-HD Cable access conduit Art. # 917 822

Cable access conduit


Required for watertight connection of SonicControl cable
into separator chamber.
Article #
917 822

Stainless steel access panel


640
600

160
Remote Control
mounting area

440
400

Grease separators for underground installation

917 821

Storz-B-Coupling
connection

For recessed wall installation


with Storz-B disposal pipe hook up connection and remote control
connection for use with fully automated grease separators.
Remote control not included.
Dimensions: 640 x 440 x 160 mm (Width x Height x Depth)
Model: Recessed, 2 doors, lockable
Article #
917 414

Stainless steel access panel

400

Oil- / Fuel- / Coalescence separators

600

160
Remote Control
mounting area
Storz-B-Coupling
connection

For wall installation


with Storz-B disposal pipe hook-up connection and remote control
connection for use with fully automated grease separators.
Remote control not included.
Dimensions: 600 x 400 x 160 mm (Width x Height x Depth)
Model: Wall installation, 2 doors, lockable
Article #
917 413

Underground lifting stations for use after grease separators


can be seen in the lifting station section
page 53 - 63.

180

Catalogue 2.3

2 0 Y ea

Oil- / Fuel- / Coalescence separators

rs

e Warra
len

nt

Polyethy

Grease separators for underground installation

Catalogue 2.3

181

Grease separators for interior installation

Oil-/Fuel separators
Coalescence separators

The German DIBt certification agency (German Institue


for Building Technology) has granted a full DIBt certification for the KESSEL oil / fuel and coalescence
separators. With this KESSEL is the first German manufacturer
to be granted this certification for polyethylene separators.
Polyethylene oil / fuel and coalescence separators offer significant
advantages for engineers, architects, installation companies as
well as building owners and operators. The fully watertight bodies
are also fracture resistant meaning ultra-long life expectancy.

Grease separators for underground installation

Guaranteed leak tight system


Watertight gasketed connection between upper section and
separator assure that environmentally damaging fuel does
not enter earth / groundwater supply

In addition to the standard KESSEL guarantee,


KESSEL offers an additional guarantee of
20 years on the polyethylene oil / fuel and
coalescence separator tanks - this covers the
structural integrity, watertightness and usability
of the polyethylene components.

hy

lene War

20

n ty
ra

Grease separators for interior installation

- Professional advantages

Polye
t

Oil-/Fuel separators
Coalescence separators

Y ears

Our coalescence separators


are certified for bio-diesel use
Vertically adjustable
upper sections standard
with separator
Included upper sections allow
on-site vertical adjustability of
up to 500 mm and a lateral tilting of up to 5. The odour tight
manhole covers are available in
load classes A/B and D.

Products - see pages 183 - 186

SonicControl
SonicControl
automated fuel level measuring system
Monitoring and notification of oil and sludge layer thickness and
back-up / overflow warning
According to Euronorm EN 858-1, fuel separator must be equipped
with automated warning systems. The KESSEL SonicControl system
for fuel / coalescence separators offers reliable and accurate monitoring of the fuel level, sludge height and back-up / flood levels.

Oil- / Fuel- / Coalescence separators

Three warning features in one system


- cm accurate monitoring of the fuel layer
- cm accurate monitoring of the sludge layer
- back-up / overflow warning
Operation via control unit
USB connection for downloading logbook

Oil layer
thickness (d1)

Measured
value
(m1)

Control value (r1)

For use with all KESSEL oil and coalescence separators

Measured
value
(m2)

Sludge layer
thickness (d2)

Quick and easy installation

Retro-fitting of existing separators


Control value (r2)

Read out software SonicControl Viewer

Oil layer thickness (d1) =


[Control value (r1) - Measured value (m1)] x 1,2
Sludge layer thickness (d2) =
Control value (r2) - Measured value (m2)

182

Product - see page 187

Catalogue 2.3

h1

h2

110

Dmin / Dmax

Coalescence separator Class I 1000


according to EN 858,
made of polyethylene
for underground installation,
installation depth D from 565 to 1015 mm
With integrated sludge trap and self-actuated closure
lock, calibrated for light liquid with densities between
0.85 to 0.95 g/cm3.
With removable coalescence filter insert.
Completely water tight to top of cover, resistant against
aggressive wastewaters. Vertically adjustable polymer upper
section, tiltable to 5, cast iron manhole cover according
to EN 124, load class: D, with removal key,
certified structural test.
Inlet and outlet ..... for synthetic material pipes in:
PE-HD (according to DIN 19537);
PVC pipe (according to DIN V19534); PP or AS.
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Separator Article Number - ..........
Delivery: Completely assembled.
Not for installation in high groundwater areas !
Accessories
See page 179 and 187 - 188

Art. # 99 703.10B
NS

Sludge trap Sludge disposal


volume
capacity
in liter
in liter

min

max

h2 (Inlet
bottom)
in mm

h1 (Outlet
bottom)
in mm

Oil storage
capacity
in liter

Weight
in kg

Article #
Cover Class B/D

3
3
6 1)

800
1600
1000

400
800
500

110
110
160

545
545
560

995
995
1090

1105
1605
1090

1055
1555
1020

200
200
200

175
190
305

99 703.04B
99 703.10B
99 706.10B

3
3
6 1)

800
1600
1000

400
800
500

110
110
160

545
545
560

995
995
1090

1105
1605
1090

1055
1555
1020

200
200
200

205
220
338

99 703.04D
99 703.10D
99 706.10D

1)

= Twin-chamber system

* = Inlet and outlet outer diameter (mm)

Grease separators for interior installation

Article description

Illustration and dimensioned drawing

Grease separators for underground installation

Variable upper section:


inclinable
height adjustable
all vehicle traffic proof

Coalescence separator NS 3/6


according to EN 858, Class I
for underground installation

NS 3 Coalescence separator with 1600 liter sludge trap


Standard type separator
Total volume 2000 liter

KESSEL Separator
Total volume 1200 liter
Due to hydraulically optimized design,
KESSEL separators do not require the
standard primary sludge trap.

200 liter

Oil / fuel layer


Clear water zone
for oil / fuel separation

800 liter

Clear water zone


for sludge separation

200 liter

800 liter

Disposal volume
= max. 50%
of total sludge volume

Sludge trap
capacity 1600 liter

Oil / fuel layer


Clear water zone
for oil / fuel separation

200 liter

Disposal volume
sludge

800 liter

Oil- / Fuel- / Coalescence separators

Advantages:
1. Reduced cost and separator size.
2. Lower disposal costs.

200 liter

*=
Catalogue 2.3

183

Illustration

Article description

Coalescence separator
according to EN 858,
made of polymer
for underground installation,
installation depth D =...................... mm
With integrated sludge trap and self-actuated closure
lock, calibrated for light liquid with densities between
0.85 to 0.95 g/cm3.
With removable coalescence filter.
Upper sections made of polymer, continuous height and level
adjustment, tiltable to 5, with covers Class B, D
according to EN 124 in cast iron, including removal mechanism, private vehicle traffic proof (depth of earth
coverage DEC 700 to 1800 mm), traffic proof for heavy duty
vehicles (depth of earth coverage DEC 700 to 1500 mm and
additional concrete slab provided on-site), certified statics,
Inlet and outlet ... for synthetic material pipes in:
PE-HD (according to DIN 19537);
PVC pipe (according to DIN V19534); PP or AS.
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Separator Article Number - ..........
Certification no. Z-54.3-454

Grease separators for underground installation

Grease separators for interior installation

Variable upper section:


inclinable
height adjustable
all vehicle traffic proof

Coalescence separator NS 3 - NS 15
according to EN 858, Class I
for underground installation with DIBt-Certification

r filling
itable fo
Also su h high-perfors wit
umps
station
filling p
n
a
m ce

Accessories
Sampling chamber for underground installation see page 179.
Extension section for deep installation see page 179.
Alarm units for when the maximum oil level is reached
and there is a back-up of water (required according
to EN 858) see page 187.
Oil and sludge suction system see page 187.

Art. # 99 710.80 D EX

NS
3
6
6
10
10
10
15
1)
2)

Sludge trap
capacity
in Liter

L in
mm

B in D in mm h2 in h1 in
mm min max mm mm

1000
2500 1)
5000
1500
2500 1)
5000
5000

160
200 2)
200 2)
160
200 2)
200 2)
200

2080
2300
3060
2860
2300
3060
3060

1200
1760
1760
1200
1760
1760
1760

840
850
870
840
850
870
870

1240
1230
1250
1240
1230
1250
1250

1100
1630
1630
1100
1630
1630
1630

Oil storage
capacity
in Liter

Weight
in kg

187
265
380
262
265
380
380

395
535
610
440
535
610
610

1040
1560
1560
1040
1560
1560
1560

Article #
Cover
Class B
99 503.10B
99 706.30B
99 706.80B
99 710.15B
99 710.30B
99 710.80B
99 715.80B

Article #
Cover
Class D
EX
EX
EX
EX
EX
EX
EX

99 503.10D
99 706.30D
99 706.80D
99 710.15D
99 710.30D
99 710.80D
99 715.80D

EX
EX
EX
EX
EX
EX
EX

Comparable sludge trap total volume in accordance with the dimensioning according to EN 858.
eccentric reduction inlet/outlet to 160 possible on-site, as a consequence the sampling chamber 915880 A/B/D can be used see page 179.

Dimensioned illustration

h1

h2

* = Inlet and outlet outer diameter (mm)


184

DEC**

Oil- / Fuel- / Coalescence separators

160: D-DEC = 155 mm


200: D-DEC = 180 mm

Catalogue 2.3

**DEC = Depth of earth coverage


Class D = 700 mm  DEC  1500 mm
Class B = 700 mm  DEC  1800 mm

Article description

Oil/fuel separator
according to EN 858,
made of polymer
for underground installation,
installation depth D =...................... mm
With integrated sludge trap and self-actuated closure
lock, calibrated for light liquid with densities between
0.85 to 0.95 g/cm3.
Upper sections made of polymer, continuous height and level
adjustment, tiltable up to 5, with covers Class B, D according
to EN 124 in cast iron, incl. removal mechanism, private vehicle traffic proof (depth of earth coverage DEC 700 to 1800 mm),
traffic proof for heavy duty vehicles (depth of earth coverage
DEC 700 to 1500 mm and additional concrete slab provided
on-site), certified statics,
Inlet and outlet ... for synthetic material pipes in:
PE-HD (according to DIN 19537);
PVC pipe (according to DIN V19534); PP or AS.
Choose separator size and article number from table below.
Contact KESSEL for separator sizing support if required.
Separator Article Number - ..........
Certification no. Z-54.2-453
Accessories
Sampling chamber for underground installation see page 179.
Extension section for deep installation see page 179.
Alarm units when the maximum oil level is reached and there is
a back-up of water (required according to EN 858) see page 187.
Oil and sludge suction system see page 187.
Coalescence filter insert for retrofitting to the coalescence
separator see page 188.

r filling
itable fo
u
rs
o
ls
A
h-perfo
with hig mps
s
n
o
ti
u
sta
filling p
mance

Art. # 99 610.80 D EX

NS
3
6
6
10
10
10
15
1)
2)

Sludge trap
capacity
in Liter

L in
mm

B in D in mm h2 in h1 in
mm min max mm mm

1000
2500 1)
5000
1500
2500 1)
5000
5000

160
200 2)
200 2)
160
200
200 2)
200

2080
2300
3060
2860
2300
3060
3060

1200
1760
1760
1200
1760
1760
1760

840
850
870
840
850
870
870

1240
1230
1250
1240
1230
1250
1250

1100
1630
1630
1100
1630
1630
1630

1040
1560
1560
1040
1560
1560
1560

Oil storage
capacity
in Liter

Weight
in kg

187
265
380
262
265
380
380

379
519
594
424
519
594
594

Article #
Cover
Class B

99 403.10B
99 606.30B
99 606.80B
99 610.15B
99 610.30B
99 610.80B
99 615.80B

Article #
Cover
Class D

EX
EX
EX
EX
EX
EX
EX

99 403.10D
99 606.30D
99 606.80D
99 610.15D
99 610.30D
99 610.80D
99 615.80D

EX
EX
EX
EX
EX
EX
EX

Grease separators for interior installation

Illustration

Grease separators for underground installation

Variable upper section:


inclinable
height adjustable
by 100 to 550 mm
all vehicle traffic proof

Oil/fuel separator NS 3 - NS 15
according to EN 858, Class II
for underground installation

Comparable sludge trap total volume in accordance with the dimensioning according to EN 858-2.
eccentric reduction inlet/outlet to 160 possible on-site, as a consequence the sampling chamber 915880 A/B/D can be used see page 179.

h1

h2

DEC**

160: D-DEC = 155 mm


200: D-DEC = 180 mm

**DEC = Depth of earth coverage


Class D = 700 mm  DEC  1500 mm
Class B = 700 mm  DEC  1800 mm

* = Inlet and outlet outer diameter (mm)


Catalogue 2.3

185

Oil- / Fuel- / Coalescence separators

Dimensioned illustration

Article description

Illustration and dimensioned drawing

Oil/fuel separator Class II 1000

h1

h2

Grease separators for interior installation

Variable upper section:


rotatable
inclinable
height adjustable
Private vehicle proof

Oil/fuel separator NS 1.5


according to KESSEL Standard
for underground installation

according to KESSEL Standard


for underground installation,
installation depth D = ...................... mm.
With integrated sludge trap and self-actuated closure
lock, calibrated for light liquid with densities between
0.85 to 0.95 g/cm 3.
Optional with backwater flap valve according to DIN 13564
Upper sections made of polymer, continuous height and level
adjustment, cover Class A/B.
Inlet and outlet 110 for synthetic material pipes in:
PE-HD (according to DIN 19537); PVC pipe (according to
DIN V19534); PP or AS.
Accessories
Sampling chamber for underground installation see page 179.
Alarm unit when the maximum oil level is reached and there
is a back-up of water (required according to EN 858)
see page 187.

Grease separators for underground installation

Art. # 99 601.041B/D

Oil/fuel separator Class II 800

h1

h2

Accessories
Sampling chamber for underground installation see page 179.
Alarm unit when the maximum oil level is reached and there
is a back-up of water (required according to EN 858)
see page 187.

Art. # 99 601.016B/D

Oil/fuel separator Class II 400

h1

h2

Oil- / Fuel- / Coalescence separators

according to KESSEL Standard


for underground installation,
installation depth D = ...................... mm.
With integrated sludge trap and self-actuated closure
lock, calibrated for light liquid with densities between
0.85 to 0.95 g/cm 3.
Optional with backwater flap valve according to DIN 13564
Upper sections made of polymer, continuous height and level
adjustment, cover Class A/B.
Inlet and outlet 110 for synthetic material pipes in:
PE-HD (according to DIN 19537); PVC pipe (according to
DIN V19534); PP or AS.

according to KESSEL Standard


for underground installation,
installation depth D = ...................... mm.
With integrated small sludge trap and self-actuated closure
lock, calibrated for light liquid with densities between 0.85
to 0.95 g/cm3.
Optional with backwater flap valve according to DIN 13564
Upper sections made of polymer, continuous height and level
adjustment, cover Class A/B.
Inlet and outlet 110 for synthetic material pipes in:
PE-HD (according to DIN 19537); PVC pipe (according to
DIN V19534); PP or AS.
Accessories
Sampling chamber for underground installation see page 179.

Art. # 99 601.002B
NS
1.5
1.5
1.5

186

min

max

h2 (Inlet
bottom)

h1 (Outlet
bottom)

Oil storage
capacity

110 582 520 231


110 1091 1012 518
110 1425 1300 570

324
942
995

389 mm
508 mm
630 mm

342 mm
461 mm
583 mm

17.6 l
70.5 l
110 l

Sludge trap

capacity
17 l
130 l
360 l

Catalogue 2.3

Excess Weight
in kg
level
50
50
70

12
74
110

Article #
Class B
Class D
99 601.002B
99 601.016B
-

99 601.016D
99 601.041D

Illustration

Grease separators for interior installation

Accessories
Separator for underground installation
Article description

SonicControl automated level measuring system


with ultrasound sensor for oil / coalescence separators
SonicControl OSA
Monitoring and notification of oil
and sludge layer thickness
and back-up / overflow warning.
SonicControl OS
Monitoring and notification of oil
and sludge layer thickness.

Can be used in explosive areas (Zone 0)


Acc. to RL 94/9/EC designed in ignition
protection class "Intrinsic safety"

917 824
Article #
917 825

SonicControl OA
Monitoring and notification
of oil layer thickness
and back-up / overflow warning.

Article #

SonicControl SA
Monitoring and notification
of sludge layer thickness
and back-up / overflow warning.

Article #

917 826

917 827

With power chord, battery buffer system and connection


for remote signalling device
Voltage:
Protection type:
Plug:
Cable length:

Grease separators for underground installation

Illustration shows Art. # 917 824

Article #

230 V ~ 50 Hz;
IP 54;
Schuko (double pole);
30 m

The sensor cable can be extended to a total length of 60 m.


Certification: BVS 11 ATEX E 040 X

Cable extension set SonicControl LFA


Cable length

Article #

10 m

917 861

20 m

917 862

30 m

917 863

Cable access conduit


Required for watertight connection of SonicControl cable
into separator chamber.)
Article #
917 822

Oil / fuel suction system

for inlet

160

for inlet

200

Article #

917 803

Article #

917 808

Oil- / Fuel- / Coalescence separators

Intake suction hose (50 cm length) for direct suction of oil / fuel
into disposal vehicle.
Equipped with Storz B connection coupling.

Sludge suction system


Intake suction hose (50 cm length) for direct suction
of sludge / sediment into disposal vehicle.
Equipped with Storz B connection coupling.
for inlet

160

for inlet

200

Article #

917 804

Article #

917 809

Catalogue 2.3

187

Grease separators for interior installation

Accessories
Separator for underground installation
Illustration

Article description

Coalescence filter insert


for retrofitting the KESSEL Oil/fuel separator NS 3-NS 15
to coalescence separator
Article #
917 805

Coalescence filter
for KESSEL coalescence separator Class I 1000
Article #

Oil- / Fuel- / Coalescence separators

Grease separators for underground installation

917 816

Local weather conditions or cooling of the tank during installation


(due to filling with cold water for example) can cause slight
dimensional changes. Because of this, please check the actual
tank dimensions during installation, especially tank height.

188

Catalogue 2.3

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