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BORETS

COMPANY
BORETS
COMPANY

Electric Submersible Pumps

Borets is a leading global provider specializing in engineering, manufacturing, sales and


service of Electric Submersible Pump systems (ESPs).
Our specialists have proven expertise and operational experience in oil recovery that
has been gained at oil fields in different oil-producing regions and is continuously applied to
ESP systems designing and testing. We examine closely the needs and requirements of our
clients through analyzing well conditions, equipment capabilities and any other key factors,
allowing us to select an ESP system that enables energy and cost-efficient performance.

Borets has modern, state-of-the-art facilities to manufacture, assemble and provide


maintenance services for ESP systems in Russia, as well as in Shanghai (China), Alexandria
(Egypt) and Edmonton (Canada).
All manufacturing facilities and service bases are certified to API standards and ISO
9001.
From raw materials to the finished product, Borets provides traceability and quality control for each ESP system delivered to clients.

Borets manufactures a full-range of electric submersible


pumps designed with flow rates of 63 to 38542 BPD and head of
328 to 11500 ft.

BORETS COMPANY

Operating Conditions
Parameter

Specifications

H value of formation water

5 to 8.5

Solids content, g/l, not more than:


- for standard pumps

0.2

- for wear resistant pumps

0.5 (1.0*)

Micro hardness of solids according to Mohs scale, not more than

H2S content, g/l, not more than:


- for standard and wear resistant pumps

0.01

- for corrosion resistant and wear-corrosion resistant pumps

1.25

Fluid temperature, C, not more than

150**

Gas content at pump intake, max, %, not more than

25

- with Gas Separator, %, not more than

65

Water cut, %, not more that

99

* Compression or packet assembly type pump


** If customized, up to 250C.

Key ESP Specifications


Housing OD

Operating Range and Recommended Operating Range

Pump Size

338

mm

inches

85.8

50 Hz

60 Hz

m3/day

BPD

m3/day

BPD

3.38**

30 - 370

189 - 2327

36 - 445

226 - 2800

92

3.62*

10 - 250

63 - 1572

12 - 300

75 - 1886

400

101.6

4.00**

10 - 994

63 - 6252

12 - 1193

75 - 7500

103

4.06*

15 - 966

94 - 6075

18 - 1159

113 - 7290

114

4.49*

650 - 1500

4088 - 9434

780 - 1800

4905 - 11320

130

5.12*

640 - 1800

4025 - 11320

768 - 2160

4830 - 13584

538

136.7

5.38**

139 - 2617

874 - 16459

167 - 3140

1050 - 19750

675

171.5

6.75**

530 - 2253

3333 - 14166

636 - 2703

4000 - 17000

172

6.77*

1280 - 4800

8050 - 30189

1536 - 5760

9660 - 36226

862

218.9

8.62**

1590 - 4305

10000 - 27083

1908 - 5168

12000 - 32500

950

241.3

9.50**

3640 - 6128

22917 - 38542

4273 - 7354

27500 - 46250

* ESP System Frequency Range 40 - 70 Hz


** ESP System Frequency Range 45 75 Hz

Our company offers several pump configurations depending on pump construction and pump stage design
to deliver reliable and efficient performance in real downhole conditions and meet the most demanding requirements of our clients.

The following configurations of Borets Electric Submersible Pumps are available and can be selected based
on pump construction, stage design and well conditions:

Configuration Options
Assembly Type
Pump Size

Pump Configuration

338

floater

compression

abrasion-resistant
compression type

packet

SA-FP-CT

ESPD

ESPM

ESPDP

400

SA-FP-CT

ESPD

ESPM

ESPMIK

ESPDP

ESPMIK

6B

ESPMIK

SA-FP-CT

538

SA-CP-CT

TA-CP-CT

SA-CP-CT

TA-CP-CT

ESPMIK

SA-CP-S

TA-CP-S

TA-CP-CT

5A

675
8
862
950

Borets ESP can be deployed in any operating environments, including more demanding downhole conditions such as high solids content, GOR and increased temperatures of process fluids.
In order to improve operation reliability in harsh abrasive conditions Borets offers
different pump configurations, namely compression, abrasion-resistant compression
and packet assembly pumps.

www.borets.com

BORETS
COMPANY
BORETS
COMPANY

Materials
Operating Conditions
Pump Stage Material

Standard

Complicated

Aggressive
(abrasive, corrosive)

Grey Cast Iron ASTM A48

Grey Cast Iron

Ductile Cast Iron

Ni-resist Type 1

Ni-resist for Lemaz, LLC Serial Stages

High manganese Ni-resist

Ni-resist Type 4

+
+

Co-resist
Powdered Metal X100Cu25

+
+

Powdered Metal X100CuNiMo25-4-2

+
+

ESP stages manufactured with powder metallurgy methods ensure high resistance to corrosion, friction pairs
wear and hydro-abrasive wear. Furthermore, pumps with powder metal stages are more energy efficient due to
finely finished surfaces of impeller flow channels.
The recommended operating range of all pump configurations is determined. It is essential to operate the
pump within this recommended range to achieve optimum efficiency and increase time between failures.
Pump head and base are made of high-strength steel. The heads and bases of pumps operated in aggressive well conditions are made of corrosion-resistant steel.
To avoid radial wear and vibration when operated in harsh environments, pumps are fitted with radial tungsten carbide bearings.
Borets offers corrosion and wear-resistant metal coatings applied to ESP housings, heads and bases that
effectively address aggressive well conditions. Increased hardness and ductility prevent these coatings from flex
cracking when installing and pulling out the downhole equipment.
Borets Company has developed anti-scaling polymer coating that allows for reduced scaling and low corrosion of ESP components that are used in high-temperature aggressive environments. This coating is applied to
pump stages, tubes, fasteners, heads and bases. Anti-scaling polymer coating protects ESP stages from scaling
and improves corrosion, wear and chemical resistance.

5, Moldavskaya st., Moscow, 121467, Russia


Tel./Fax: + 7 495 660 - 21 - 90
e-mail: office@borets.ru