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CURRENTS
History Of Service
Chairman Stratton has more than
35 years of experience in the electrical apparatus industry.
Prior to becoming director of
Region 6, Stratton held every elective
office of the Southwestern Chapter.
During the past several years he
served the Association as a member
Continued On Page 5
Note:
George Stratton
2007-2008
Chairman of the Board
Be sure to circulate
CURRENTS among
your firms key
employees.
Kevin Miller
Vice Chairman
David Griffin
Secretary/
Treasurer
Chapter/Regional
Meeting Dates ............................... 11
Five Valuable Seminars To Be
Offered In 2007-2008 .................... 12
Plan To Attend EASAs 2007-2008
Seminars........................................ 12
By George Stratton
Chairman of the Board
G.E. Jones Electric Co., Inc.
Amarillo, Texas
The convention in Minneapolis
last month was a terrific success. I
offer many thanks to all those who
joined us for such an enjoyable and
educational event.
I especially want to congratulate
Past Chairman Art Anderson for his
outstanding achievements and guidance with the Leadership Vision
Action theme during the past year,
and of course at the convention. Art
and his wife Jan represented the Association with distinction as they took
this great message to chapters and regions around the world. And they were
outstanding hosts in Minneapolis.
Congratulations, too, go to all the
others who helped make the convention such a success. A special thank
you goes to all the volunteers who
helped make it run so smoothly.
There were so many top-notch
education, networking, and entertainment options, it was difficult to
choose among them. And the exhibition hall was packed with modern
materials and high-tech equipment,
gadgets, and gismos. There were 157
exhibitors; 20 of them were first-time
exhibitors. I thank them for their par-
Traditions Of
Excellence
And
Service
Its a very serious,
great and humbling honor
for me to serve as EASAs
chairman of the board
for 2007-2008. I look
forward to continuing to serve the Association as your chief elected leader.
I promise to do all I can to maintain
and strive to improve the traditions of
excellence and service that have been
accomplished and nurtured by our
previous leaders. Ill work closely with
the Board, our valued volunteers, and
talented staff to advance the interests of
the Association.
Many of you may not know that
Im a third-generation EASAn. My
grandfather, G.E. Jones, was the first
president of the Southwestern Chapter
of NISA, the National Industrial
Service Association, which was the
forerunner of EASA. He later became
the international president (chairman)
of the Association in 1954-1955.
EASA CURRENTS
www.easa.com
A New Theme
A major duty of the
international
chairman is
to serve as an
EASA ambassador. I look
forward to visiting many of your chapter
and regional events during the next
year and discussing with you what
I have chosen as the theme for the
2007-2008 administrative year:
By Cyndi Nyberg
EASA Technical Support Specialist
In the April 2007 issue of
CURRENTS, we covered surge testing
anomalies, specifically for AC windings.
The surge test can be used for DC
windings as well. It can be a useful
tool for evaluating armatures and some
DC fields.
A note of caution: If a winding does
not have a minimum insulation resistance per ANSI/EASA AR100-2006, it
is not safe to apply an overpotential
test (surge or high potential).
Surge testing shunt fields may
not provide meaningful results if the
surge pulse decays too quickly if
it dissipates through only the first few
hundred turns. To obtain a test voltage
high enough to test every turn would
require too high a voltage. That high
voltage would overstress the groundwall insulation.
of the armature
winding, as shown
in Figure 1. The
surge pulse is sent
through one section
of the winding, and
then an equal pulse is
sent through another.
The setup has three
brushes, or probes.
One is common and
is positioned in the
middle of the other
two. The surge pulse
is sent from the
common to each of
Figure 1. Armature surge test.
the outside probes.
The waveforms
resulting from the two surge pulses
are then superimposed on an oscilloscope screen and, if they are equal,
only a single trace appears. If a second
trace can be seen, as shown in Figure
2, there is some inequality in the two
sections being tested. This would
indicate a winding fault such as a
ground, short or open; or the winding
has unequal turns and the bars spanned
Figure 2. Bad surge test pattern.
need to be changed to obtain an equal
Some surge tester manufacturers
number of turns across the span; or an
offer a high-current booster attachment
equalized armature does not have the
to drive the surge pulse through the arsame number of equalizers in the two
mature windings. One manufacturers
sections being compared.
surge tester has a capacitor in the back
As stated above, the surge test sends
of the unit with a separate lead position
a pulse from the common to the two
for testing armatures; that supplies the
outside probes. However, the surge pulse
required current for the test.
also travels from the common all the
Voltage Level
way around the armature (CW) to the
The bar-to-bar test voltage for the
outside of the left probe, and from the
surge test should be about 350-500 volts
common around in the opposite direction
per bar. However, to avoid over-stressing
(CCW) to the right probe. Although
the groundwall insulation, the maximum
the strength of the surge pulse will distotal surge test voltage should be 1500
sipate through the armature winding,
volts for armatures rated less than 500
a short in the armature will still show
volts, and 2000 volts for armatures rated
up on the surge trace. To prove this, try
500 volts and above. The relatively high
shorting two bars outside the area under
voltage peak of the surge makes it quite
test; the trace will show a separation.
Continued On Page 4
EASA CURRENTS
July 2007
4 3 2 1 2 3 4
5
Only 5 bars
should be spanned
on each side of the
probes. Figure 3
shows the setup for
this example. The
surge pulse is sent
from the center
through the 5 bars,
and then through the
rest of the winding. The armature
EASA CURRENTS
www.easa.com
Further information on
testing of DC machines
can be found in the
Fundamentals of DC
Operation and Repair
Tips manual, and in
several articles under
Technical Articles in
the Members Only
section of EASAs Web
site at www.easa.com.
Technical Presentations
Dealing with Shaft and Bearing
Currents
Tom Bishop, P.E.
Infrared Thermography in the
Service Center and in the Field
Cyndi Nyberg
Lubrication Technology and Compatibility
David Slack
NEMA MG 1-2006: Overview
and Recent Changes
Cyndi Nyberg
Perils and Pitfalls of Submersible
Pump Repair
Lev Nelik, Ph.D., P.E., APICS
Pump-Motor-VFD Issues
Lev Nelik, Ph.D., P.E., APICS
Repair/Replace: What to Do
When the Decision is to Replace
Tom Bishop, P.E.
Management Presentations
Compensation Strategies
Michael Marks
Dealing with Difficult People
Bruce Christopher
Have Motors Become Too
Efficient to Replace?
Kitt Butler
Help Avoid Lawsuits With
Advance Documentation
Austin Bonnett
Improving Profitability 101
Albert Bates, Ph.D.
Lean Operations for the Service
Center
Marc Amato and Kevin Harris
Profitability Planning In-depth
Albert Bates, Ph.D.
Marketing & Sales Presentations
Coordinating Inside/Outside Sales
for Best Results
Mark Freundschuh
Chairman Stratton
Convention In Minneapolis Marks Beginning Of
2007-2008 Terms For Officers, Executive Committee
Continued From Page 1
EASA CURRENTS
July 2007
EASA CURRENTS
www.easa.com
Exhibit 1
The Critical Profit Variables
Typical
Firm
High-Profit
Firm
$3,832,050
$3,832,050
$180,106
$410,029
Sales Growth
7.6%
9.5%
Gross Margin
41.8%
44.6%
$150,177
$179,157
14.7%
13.9%
5.6
6.9
48.3
48.9
Net Sales
Profit Before Taxes
EASA CURRENTS
July 2007
*
*
*
*
*
*
*
*
*
*
*
**
**
*
**
*
*
*
*
*
*
**
*
*
*
*
*
*
*
*
*
*
Firetrace International
Force Control Industries, Inc.
Fratec Insulation Tapes
Fulmer Co./Perma-Cast
Fusion Babbitting Co., Inc.
Garlock Klozure
GE Commercial Motors by
Regal-Beloit
GE Motors & Controls
Gillette Generators
Guspro, Inc.
Helwig Carbon Products, Inc.
Henkel (Loctite) Corp.
ICC International
Industrial Engineering &
Machine Corp.
Infrared Cameras, Inc.
Inpro/Seal Co.
Isovolta, Inc./USSamica
Jasper Electric Motors, Inc./New
Core, Inc.
Jenkins Electric Co./AW
Dynamometer
John C. Dolph Co.
Kencoil
Lafert North America
Laser Laminations, Inc.
Laser Technologies, Inc.
LEESON Electric/Lincoln Motors
LEXSECO/IRD Balancing
Liquid Development Co.
LUBCON Turmo Lubrication, Inc.
Ludeca, Inc.
Magna Products Corp.
Marathon Electric
Martindale Electric Co.
Midpoint Bearing
Minco Products, Inc.
Mindong Yanan Electrical
Machine Co., Ltd.
Mitchell Electronics, Inc.
MM&M Electrical Supply/
The Gund Co.
Motor Decisions Matter
Motortronics
Nachi America, Bearing Div.
National Electrical Carbon
Nexans Magnet Wire
Ningbo JingYi Miniature
Axle Co., Ltd.
NTN Bearing Corp.
O.G. Bell Co.
Palmer/Wahl Instruments
Parker Hannifin Seals
PdMA Corp.
Phenix Technologies, Inc.
Pollution Control Products
Port City Cabinet Works, Inc.
Posi Lock Puller, Inc.
Powerohm Resistors, Inc.
Precise Power Corp.
EASA CURRENTS
www.easa.com
Ken Gralow
Gray Electric Co.
Schenectady, New York
Technical Education Committee Member
Kevin Toor
Birclar Electric & Electronics, LLC
Romulus, Michigan
Technical Education Committee Member
EASA CURRENTS
July 2007
attend together. The training will be presented by Don Buttrey of Sales Professional Training, LLC.
To register, call the AEA directly
at 410-263-1014 or complete the
enclosed form and fax it to the AEA at
410-263-1659. To find out more about
EASA is a
Co-Sponsor of:
31 Hoskins Road
Landsdale, W.A. 6065
Australia
Rep:
Paul Faint
Phone: 61-8-9309-2877
Fax:
61-8-9309-1552
E-mail: paul@smrcpl.com.au
Motair Inc.
3158 Industriel
Laval, PQ H7L 4P7
Canada
Rep:
Jean-Francois Duguay
Phone: 450-668-2666
Fax:
450-668-2656
E-mail: gerry@motair.ca
10
EASA CURRENTS
www.easa.com
Meeting Spotlight
Highlights Of Upcoming EASA Chapter/Regional Events
Australasian Chapter
Region 1
Region 6
September 14-16
Port Stephens, Newcastle NSW
Contact Kathleen Wojcicki at
61-2-4983-1800
September 20-22
Historic Gettysburg, Pennsylvania
Contact Ed
Crumbock at
302-678-0400
or Ken Gralow
at 518-355-9000
October 18-20
Tucson, Arizona
Contact Diane Werling at
972-939-8588 or see
www.easasouthwest.com
Ontario Chapter
September 7-8
Deerhurst Resort
Huntsville, Ontario, Canada
Contact Gerry Siemon at 519-4399748 or see www.easaontario.ca
Western Canada
September 21-23
Hotel Grand Pacific
Victoria, British Columbia, Canada
Contact Eddie Sandboe at
780-532-5900 or see
www.easawesterncanada.com
Region 2
October 11-13
King and Prince
Beach & Golf
Resort
St. Simons Island, Georgia
Contact Ray Paden at 404-472-1307
or see www.easasoutheast.org
Region 4
September 27-29
Birmingham, Alabama
Contact Linda McLaughlin at
636-343-9700
Region 7
September 6-8
Harrahs
Reno, Nevada
Contact Steve Skenzick at
541-673-3162 or Darold Winn at
916-422-7493; see www.easa7.org
Region 9
October 4-6
Venice, Italy
Contact Brian Gibbon at 44-121353-7865; see www.easa9.org
VeeArc LLC
September
October
EASA CURRENTS
July 2007
November
Central District .................. 24
11
Service To Members
In her years with EASA, Nyberg has
become well-known to many members
who call Headquarters for technical
support. She also has taught a number
of EASA seminars and has written technical articles for CURRENTS (such as
the one on Page 3 in this issue), as well
as the trade press.
In addition, she occasionally made
presentations (as do Technical Support Specialists Tom Bishop, P.E., and
Chuck Yung) representing EASA and
its members before other organizations. These include industry groups,
Seminar
City
Atlanta, GA
Chicago, IL
St. Louis, MO
Pittsburgh, PA
Nashville, TN
12
EASA CURRENTS
www.easa.com
This valuable new CD-ROM-based interactive learning tool is ideal for training your
novice(s). Even experienced winders will learn from it. The CD teaches how to wind in a
richly detailed, step-by-step approach. It includes narrative, animations and video clips, with
tests to assess student comprehension. The training is divided into 13 lessons from Taking
Data, to Winding Insulation and Coil Insertion to Winding Treatment. Features include Pro
Tips and Drill Downs which are designed to enhance the learning experience and assure
that even your most experienced technician will learn from this product.
System Requirements*
The Lessons
1.
2.
3.
4.
5.
6.
7.
8.
Taking Data
Core Testing
Coil Cutoff
Burnout Procedures
Winding Stripping
Procedures
Core Preparation
Coil Making
Winding Insulation
and Coil Insertion
9.
10.
11.
12.
13.
Internal Connections
Lacing and Bracing
of Windings
Inspection of Untreated
Windings
Testing Untreated and
Treated Windings
Winding Treatment
Operating System
Version
Windows
2000/XP
Mac
10.3.9 or later
Processor
Available Memory
512 MB of RAM
Hard Drive
16 bit
Video
16 MB of video RAM
Apple Quicktime**
Version 7
Version 7
Adobe Reader***
Version 5 or newer
Version 5 or newer
*System requirements based on those required by Apple QuickTime. ** Free download from www.apple.com. Not supplied
on CD-ROM. ***Free download from www.adobe.com. Not supplied on CD-ROM.
* CD-ROM May Be Loaded on Multiple Computers at Location from Which Ordered. For Other Locations, You Must Order Additional Copies.
** After December 31, 2007, Price Increases to $395 for Members; and $1,295 for Nonmembers.
Method of Payment
Expiration Date
Month Year
AM Express
Cardholder Name
Address
State
Zip
City
Country
Company _________________________________________________________________________________________________________________
Address _________________________________________________________________________________________________________________
City/State/Prov. _ ______________________________________ Zip ___________________ Country ________________________________________
Telephone ( ) _ ________________________________________ Fax ( ) ______________________________________________________
Ordered By _ ___________________________________________ Title _ ______________________________________________________________
Web site _________________________________ Co. E-mail __________________________ Your E-mail _ ____________________________________
* Prices effective 7/1/07 and include shipping in the U.S. only. Missouri residents add 7.575% sales tax. Orders received without payment are subject to a $2.00 service charge. Items sold off the North American
continent (including Hawaii and Puerto Rico) are sold F.O.B. St. Louis, with air shipping charge, plus insurance charge (if required) added to the invoice. Such purchasers agree to pay air freight, plus insurance
charge (if required). Payable in U.S. funds only. No refunds; exchanges only on such products determined by EASA to be defective. All items and prices subject to change without prior notice. If paying by bank wire,
add $25 fee to total (or you will be invoiced for such).
Version0707
Management
Presentations
Compensation Strategies
Michael Marks
Dealing with Difficult People Bruce Christopher
Have Motors Become Too Efficient to Replace?
Kitt Butler
Help Avoid Lawsuits With Advance Documentation
Austin Bonnett
Improving Profitability 101 Albert Bates, Ph.D.
Lean Operations for the Service Center
Marc Amato and Kevin Harris
Profitability Planning In-depth Albert Bates, Ph.D.
Technical Presentations
Dealing with Shaft and Bearing Currents
Tom Bishop, P.E.
Infrared Thermography in the Service Center and
in the Field Cyndi Nyberg
Lubrication Technology and Compatibility
David Slack
NEMA MG 1-2006: Overview and Recent Changes
Cyndi Nyberg
Perils and Pitfalls of Submersible Pump Repair
Lev Nelik, Ph.D., P.E., APICS
Pump-Motor-VFD Issues Lev Nelik, Ph.D., P.E., APICS
Repair/Replace: What to Do When the
Decision is to Replace Tom Bishop, P.E.
Rewind Tips for 7kV and Higher John Allen
Sleeve Bearing Repair Tips Chuck Yung
Squirrel Cage Rotor Design
Joseph Hillhouse and Richard Budzynski
Stator Core Repair and Testing Chuck Yung
Please send _______ copies of Select Presentations on CD-ROM at $30 (U.S.) each (Active, Associate). (Privileged/Honorary is $60; Nonmember is $90.)
Method of Payment
__________________________
Expiration Date
Cardholder Name
________
Address
Month Year
State
AM Express
City
Zip
Country
Company _____________________________________________________________________________________________
Address ______________________________________________________________________________________________
City/State/Prov. _____________________________Zip _______________ Country __________________________________
Telephone (
) ____________________________ Fax (
) ______________________________________________
AL APPA
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* Prices effective 7/1/07 and include taxes and shipping in the U.S. only. Missouri residents add 7.575% sales tax. Note: Minimum order is $10. Orders received without payment are subject to a $2.00 service charge.
Items sold off the North American continent (including Hawaii and Puerto Rico) are sold F.O.B. St. Louis, with air shipping charge, plus insurance charge (if required) added to the invoice. Such purchasers agree to pay
air freight, plus insurance charge (if required). Payable in U.S. funds only. No refunds or exchanges after 90 days. All items and prices subject to change without prior notice. Credit Card orders from nonmembers must
total at least $50; otherwise, payment must be made by check prior to shipment. If paying by bank wire, add $25 to total (or you will be invoiced for such).
1331 Baur Blvd. St. Louis, MO 63132-1986 314-993-2220 Fax 314-993-1269 www.easa.com
ON
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Report Available
For EASA
Members Only
Non-Participant Cost for the 2007 Operating Performance Report is $125. (Delivered by e-mailed PDF.)
Non-Participant Cost for a Printed Copy of the 2007 Operating Performance Report is $150.
Participant Cost for the Profit Improvement Profile is $125 (Delivered from the Profit Planning Group by e-mailed PDF.)
__________
I did not participate in the survey but still want to order a copy of the 2007 Operating Performance Report to be sent
by e-mail in PDF form. My e-mail address is _______________________________________________________
__________
I participated in the survey and I want to order a copy of the Profit Improvement Profile.
My email address is _________________________________________________________________________
__________
I prefer a printed copy of the report checked above. (*See note below for additional shipping costs outside the USA.)
Method of Payment
Expiration Date
VISA
AM Express
Month Year
Company ______________________________________________________________________________________________
Address ______________________________________________________________________________________________
City/State/Prov. _______________________________ Zip _______________ Country __________________________________
Telephone ( _______ ) __________________________ Fax ( ________ ) ___________________________________________
Ordered By _________________________________ Title ________________________________________________________
Web site _____________________________ Co. E-mail ______________________ Your E-mail __________________________
* Prices effective 7/1/07 and include taxes and shipping in the U.S. only. Missouri residents add 7.575% sales tax. Note: Minimum order is $10. Orders received without payment are subject
to a $2.00 service charge. Items sold off the North American continent (including Hawaii and Puerto Rico) are sold F.O.B. St. Louis, with air shipping charge, plus insurance charge (if
required) added to the invoice. Such purchasers agree to pay air freight, plus insurance charge (if required). Payable in U.S. funds only. No refunds or exchanges after 90 days. All items
and prices subject to change without prior notice. Credit Card orders from nonmembers must total at least $50; otherwise, payment must be made by check prior to shipment.
Method of Payment
Invoice Company
Check by Mail
Visa
MasterCard
American Express
Verification Code__________
Account Number ____________________________ Cardholder Name______________________________ Expiration Date___________
Address of Cardholder _______________________________________ Cardholder Signature __________________________________
EASA 1331 Baur Blvd. St. Louis, MO 63132 314-993-2220 Fax: 314-993-1269 www.easa.com
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