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Page : 1 of 2

Applicable code :
AWS D1.1-2010

PROCEDURE QUALIFICATION RECORDS (PQR)


Company name:
PQR No.
Revisions
Welding Process(es)
Type(s):
WPS No.:

POST WELD HEAT TREATMENT


Temperature
Time Range
Other

POSCO E&C VIET NAM


PQ-FC-2G-08
Date 26 Feb. 2015
None
FCAW
Machine
Manual
Automatic
Semi-automatic
WP-FC-2G-08

ELECTRICAL CHARACTERISTICS
Transfer Mode (GMAW):

JOINTS
Joint design:
Single V joint
Backing:
Yes
No
Backing Material (Type)
Base metal
Other
Root gap :
Root Face :
GrooveAngle :
600
Back gouging :
Yes
No
Gouging method :
N/A
BASE METALS
Material Specification :
ASTM 515
Type or grade:
60
Thickness:
Groove:
8mm
Fillet :
N/A
Pipe Diameter:
plate
Ceq of base metal:
N/A

Globular
Pulsed
DCEN

Size :
Type:

N/A
N/A

SHIELDING
Flux :
None
Electrode-Flux(class):
None
Gas (FCAW) : CO2
Percent Composition:
99.8%
(Mixture)
Flow rate:
15 l/min.
TECHNIQUE
String or Weave Bead
Orifice or Gas Cup Size
Interpass Cleaning
(Brushing, Grinding, etc.)

AWS A5.1
E71T-1C
1.2mm
??
none
none
none
none
Hyundai Welding Co. (KOREA)

Weave
19mm
Brushing & grinding

Method of Back Gouging


Oscillation
Contact Tube
to Work Distance
Multiple or Single
Pass (per Side)
Multiple or Single
Electrodes
JOINT SKETCH

POSITION
Position of Groove
Position of Fillet
Welding Progression:
Other

Short -Circuiting
Spray

Current :
AC
DCEP
Other :
N/A
Tungsten electrode (GTAW):

FILLER METALS
SFA No.
AWS Class
Elect/Filler Dia.:
Electrode/Filler trade name:
Electrode-Flux (class):
Flux -trade name
Non-Consumable Elect.
Non-Consumable Elect. Dia.
Manufacturer:

N/A
N/A
N/A

Arc Gouging
N/A
Multiple
Multiple

2G
N/A
N/A
N/A

PREHEAT
Preheat Temperature

280C (ambient)

Interpass Temperature

Min. (280C),

Max. (1050C)
WELDING PARAMETERS (Table #1)

Weld Layer.Pass

Process

Elect/Filler
AWS Class

Dia (mm)

Root
Fill
Cap
Cap
Cap

1
2
3.1
3.2
3.3

FCAW
FCAW
FCAW
FCAW
FCAW

E71T-1C
E71T-1C
E71T-1C
E71T-1C
E71T-1C

1.2
1.2
1.2
1.2
1.2

Cap
Cap

1.1
1.2

FCAW
FCAW

E71T-1C
E71T-1C

1.2
1.2

Prepared by :

Current
Polarity

Voltage (V)

Amp.

DCEP
140
DCEP
170
DCEP
180
DCEP
180
DCEP
180
Back Gouging
DCEP
180
DCEP
180

T.Speed

H. Input

(mm/min.) (Kj/mm)

22

400.0

25
25
25
25

436.4

24
25

369.2

452.8
558.1
545.5

533.3

Interpass
Temp.
(0C)

Width
(mm)

28
42
28
28
28

28
28

Reviewed by :

Approved by:

Name:

Name:

Name:

Signature:

Signature:

Signature:

Date:

Date:

Date:

Depth
(mm)

Page : 2 of 2

PROCEDURE QUALIFICATION RECORD (PQR)


(PQR No.: PQ-FC-2G-08 )

Applicable code :
AWS D1.1 - 2010

TENSILE TEST (Test report No: KT3-00738CK5/1)

Character of
Failure and
Location

Specimen No.

Width
(mm)

Thickness
(mm)

Area
(mm2)

Ultimate Total
Load(kN)

Ultimate unit stress, Mpa

TS1

20.00

7.99

159.80

74.9

469

Base metal

TS2

20.00

8.02

160.40

77.1

481

Base metal

GUIDE BEND TEST (Test report No: KT3-00738CK5/1)


Specimen No.
RB1

Type of bend
Root bend

Result
Pass

RB2

Root bend

Pass

FB1
FB2

Face bend
Face bend

Pass
Pass

Remark

VISUAL INSPECTION

RADIOGRAPHIC-ULTRASONIC EXAMINATION

Appearance:
Undercut:

Acceptance
Acceptance

RT report No.:
UT report No.:

Piping porosity:
Convexity:

None
Acceptance

FILLET WELD TEST RESULT

Test date:

18-Dec-14

Minimum size multiple pass

Minimum size single pass

Witnessed by:
Other test:

Luu Tri Phu


As below

Macroetch
1.
N/A

Macroetch
1. N/A

2.
3.

2.
3.

MACROETCH TEST
Test report No.:
N/A

Result.: N/A

HARDNESS TEST
Test report No.:
N/A
Acceptance criteria (Vicker)

Result

Weld metal
HAZ
Base metal

N/A
N/A
N/A

N/A
N/A
N/A

Welder Name:
Tests conducted by:

N/A
N/A

Tensile strength, Mpa:


Yield point/strength, Mpa:
Elongation in 2 in., %:
Laboratory test No.:

N/A
N/A
N/A
N/A

N/A

Test location

N/A

N/A
N/A

Result: Acceptance
Result:
N/A

All -weld - metal tension test:

Test Location

IMPACT TEST
Test report No.:

GTC/POS/PQR/RT-005
N/A

Temp. (0C)

Acceptance criteria for weld metal & HAZ


Minimum average (J)

N/A

HOANG VAN LUONG


QUATEST 3

Minimum Single (J)

N/A

N/A

Clock No.:
Laborary

Test value
average (J)

Minimum Single (J)

N/A

N/A

N/A

Stamp No.:
Test number :
Per:

Test result

N/A

W-POS-210

PQ-FC-2G-08
Luu Tri Phu

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance
with the requirements of clause 4 of AWS D1.1/D1.1M, (
2010
) Structural Welding Code-Steel.
year
Signed:
By:
Title:
Date:

POSCO E &C VIET NAM


(Manufacturer or contractor)