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SE Smart Field Solutions

Martn Mancuso
Smart Field Global Solution Architect

Agenda
- Introduction
- Schneider Electric at a glance
- SE Smart Field General Overview
- Solution Packages
- Architecture
- Platform

- Well automation / Artificial Lift Management


- Production Measurement
- Energy Management
- References

Our vision
Optimize the Oil & Gas field
operation and production by

proven Technology and


Management solutions

Crude

Refine

Gas

Storage

Transport
Distribution

Oil & Gas


1 Smart Field

Artificial lift optimization


and well head automation

Maximize production,
optimize energy
management and improve
reservoir performance
with real-time data

Energy and outage


management

Enterprise integrations
and field real-time
monitoring

Maximize availability of
field operation and
minimize deferred
productions
Reduce risks to
environment and people
incidents
Optimize energy efficiency
(Steam, CO2, Gas,
Electricity) to produce Oil
and Gas
Optimize water
management
Reliably measure data for
reallocation (accounting,
reservoir optimization)
Comply with regulatory
and fiscal requirements

Flow measurement,
allocation and inventory

Field process control treatment


and separation systems
4

Oil & Gas Field Organization


Produce

Operate

Operation

Apply Field
Dev. Strategy

Reservoir
Geology
Verify Field
Objectives
Field development

Owns Assets

Production
Operate and
maintain
BH Pumps

Services
Operation and
Reservoir

Drilling
and Completion
Drilling
Completion
Work Over

Surface Pump
Facilities
Measurement
Custody transfer
5

Oil & Gas SMART Field Architecture


Smart Field

Enterprise

Integrated, scalable R-T


information and control
technologies that
increases recovery rate
and maximise energy
efficiency while reducing
OPEX and maintenance
Production optimization
Enterprise and remote
SCADA
Field management
Secure and safe operation

Energy
Distribution
Mgmt

Artificial Lift
EOR

Reservoir

Well Head
Automation

Extraction / Artificial Lift/ Well Automation

Optimization

Security and
Safety

Energy
Distribution
Mgmt

Production
Accounting

Energy

Flow Station
Mgmt

Business
System

Reservoir

IT/Database

Monitoring
and Control

Asset

Measurement
and allocation

Inventory
Mgmt

Metering/
custody xfer

Fire and
Gas

Gathering / Well Test/ Flow Station / LACT

Field Operations

Sustainability

Surveillance
Security and
Safety

Security and
Safety

Process
Control

Control

Energy
Distribution
Mgmt

Field Processing

One Architecture to
integrate
Oil & Gas / Gas
Smart Field
Operation

&

Oil & Gas


Smart Field
Utilities

To achieve overall
increased performance
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Energy
Management

Other Apps

Abnormal Situations
Analysis

LMS/GMS

Special Liquid & Gas


applications

PIMS

Network
Management

Security
System

Reservoir
Management

Production Information
Mngt System.

Main Control Center

Configuration

SCADA Platform

Operations

Asset Management

Alternative
Operation
Center

Cyber
Security
Network

Config.

Zone Operation Center


Security
System

SCADA Platform

Wells

Flow Station

RTU

Control

Well

Parameters

Actuators

LACT

Other Units

WIP
RTU

Utilities
Security

Separation
Wells

Treatment

Flow
Computer

NOC

Tank
s
Flare

Com Network

RTU / PLC

Flow
Meters

Diluent
Injection

Pressure

Pump
Control

Steam
Plant

Temperature

Water
Cut

Compressi
on

LMS/GMS

Treatment

Other Apps

Liquid
Separation

Enterprise

Smart Field Operations Architecture

Enterprise

Smart Field Utilities Architecture


Energy
Management /
Resource Advisor

Other Apps

Abnormal Situations
Analysis

Power
Optimization

Electrical Network
Modeling & Simulation

Network
Management

Other Apps

Outage
Management

Main Control Center

Configuration

SCADA Platform

Operations

Asset Management
GIS

Power
Optimization

Alternative
Operation
Center

Cyber
Security
Network

Config.

Zone Operation Center

SCADA Platform

Control

Com Network

Saitel /Micom / Sepam


protection relays
Gen protection / line
protection
Automatic transfer
Gen Management
IEC61850 Load
Shedding
Energy Measurement

Micom /Sepam/ Saitel


Protection Feeder Mngmt.
Energy Measurement
Feeder Auto.
Nulec / Flite
Micom Line protection
Energu measurement

Generation / Purchase / Sell


Power

Sub-Station

Saitel /
Feeder Auto.
Nulec / Flite

Distribution

IMCC, motor
starters, pump
controllers MV
motor control, etc

MV/LV
SG, MCC, Single Motor
Control

Wells, Flow Stations, Tank Stations, Oil & Gas


Processing, WIP, Steam Plants,...
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SMART Field
Modelling, Planning , Operational Intelligence
Real-Time Well
Optimization and Operations
Engines (Models, Algorithms, Rules)

Modelling and Planning

Real-Time Field/Enterprise
Optimization and Operations
Engines (Models, Algorithms, Rules)

Eng / Op Work Flow Automation /Integration Platform

Field and Reservoir Modelling

Security
Management

Gas

Liquids

Volume
Measurements
and
Validation

Data Model

Version
Management

Artificial Lift Analytics

Alarm
Management

Conventional
OMS/
DMS

Unconventional

Onshore

Communication
Management

Deep Water

OMS/
DMS

Pl. Lift

Surface
Facility
Modelling/
Planning and
Design

Gas Lift

Reservoir
Performance
Analysis

ESP

Well
Modelling

Production
Forecasting

PCP

Artificial Lift
Selection
and
Design

RPC/HPC

Operational / Regional

Enterprise Visualization and Decisional Support

Offshore

Historian and
Reporting

Enterprise/Field Data Collection and Control ( SCADA)


OaSys/ClearSCADA

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Artificial Lift
Management

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SMART Field
Modelling, Planning , Operational Intelligence
Real-Time Well
Optimization and Operations
Engines (Models, Algorithms, Rules)

Modelling and Planning

Real-Time Field/Enterprise
Optimization and Operations
Engines (Models, Algorithms, Rules)

Eng / Op Work Flow Automation /Integration Platform

Field and Reservoir Modelling

Security
Management

Gas

Liquids

Volume
Measurements
and
Validation

Data Model

Version
Management

Artificial Lift Analytics

Alarm
Management

Conventional
OMS/
DMS

Unconventional

Onshore

Communication
Management

Deep Water

OMS/
DMS

Pl. Lift

Surface
Facility
Modelling/
Planning and
Design

Gas Lift

Reservoir
Performance
Analysis

ESP

Well
Modelling

Production
Forecasting

PCP

Artificial Lift
Selection
and
Design

RPC/HPC

Operational / Regional

Enterprise Visualization and Decisional Support

Offshore

Historian and
Reporting

Enterprise/Field Data Collection and Control ( SCADA)


OaSys/ClearSCADA

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Energy
Management

Other Apps

Abnormal Situations
Analysis

LMS/GMS

Special Liquid & Gas


applications

PIMS

Network
Management

Security
System

Reservoir
Management

Production Information
Mngt System.

Main Control Center

Configuration

SCADA Platform

Operations

Asset Management

Alternative
Operation
Center

Cyber
Security
Network

Config.

Zone Operation Center


Security
System

SCADA Platform

Wells

Flow Station

RTU

LACT

Other Units

Control

Well
Parameters

Flare

WIP
RTU

Utilities
Security

Separation
Wells

Gas Treatment

Flow
Computer

NOC
Tanks

Actuators

Com Network

RTU / PLC

Flow
Meters

Diluent
Injection

Pressure

Pump
Control

Steam
Plant

Temperature

Water
Cut

Compression

LMS/GMS

Treatment

Other Apps

Liquid
Separation

Enterprise

Artificial Lift Management

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Artificial Lift Advisor Architecture


SCADA
Gas Well
/ PL / Gas Lift

RP / PCP

ESP

Injection

Customized Analytics

RTU / Controller

Controller

Up Time
/ Energy
Optimization
Pump
Optimization

Polling
Engine

Controller

Well
Performance

Controller

Pump
Analysis

Maintenance
Activity
Pumper / Manual
Measurements

Outside
record

Data
Standardization

Artificial Lift
Database
Maintenance
/ Operation

Liquid Levels

Well Testing

Production
Reports

Other DBs
Customized Data Management
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Artificial Lift ADVISOR


Comprehensive Analyst View

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15

GIS Integration

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Flow Station Basic Architecture for StruxureLab


Well Testing

Network Node
Fiber Optic Ring

Manifold

Second Option
Test Separator
Network Node

PT

Well n

TT

Wireless Instruments

Tanks

Level
Interface
Temperature

Flare

Main RTU / PLC


Saitel DP
ScadaPack
M340
Premium
Quantum

PT TT

Flow
Pressure
Temperature

MWR
WiMAX

Telecommunications
Base Radio
Station for
Wellhead

Flow
Computer

Pumping and
Custody Transfer

RTU / PLC

ESD / F&G
Other Utilities
Packages

ACT

Process Separation

Power
Control

TCP / IP Network

Well 1

Net Oil
Computer
ScadaPack

Saitel DP
Micom

Local HMI

Video IP cameras
Access Control

Security

Intrusion Detec.
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Well Architectures
Fiber Optic

Fiber Optic

Radi
o

Radi
o

Network Node

Network Node

Load Cell

Controller

Position

Well Head
Instruments

Current

Altivar

Current
Altivar

Voltage

Voltage

Rod Pump Controller

Radi
o

Fiber Optic

Casing/Tubing
Parameters

Controller

Well Head
Instruments

Progressive Cavities Pump Controller

Radi
o

Network Node

GasTemp
Gas Pres.

Controller

Torque

Gas
Valve

ESPs / Gas Lift Controller

Fiber Optic
Network Node

Casing/Tubing
Parameters

Controller
Plunger
Catcher

Motor
Valve

Gas Well RTU / Plunger Lift Controller

18

Artificial Lift Pumps Controllers


ESP

PCP

Controller

RTU

Rod Pump

Plunger
/ Gas
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Benefits of Artificial Lift ADVISOR


Smart Pump controllers.
Extend pump life.
Reduce energy consumption.
Reduce deferred production.

Efficient, accurate correction of field problems


Automatic pump diagnosis.
Performance analysis and deviation detections
Problems prioritization.

Raise the quality of operation

Consolidate well and pump performance data.


Integrated Automation and Analysis package.
Standardization across the field, Single point of configuration.
Monitoring, Reporting, Surveillance and Management of Distributed
Asset.
Facilitate Maintenance tracking and crew Management.
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Production
Management

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SMART Field
Modelling, Planning , Operational Intelligence
Real-Time Well
Optimization and Operations
Engines (Models, Algorithms, Rules)

Modelling and Planning

Real-Time Field/Enterprise
Optimization and Operations
Engines (Models, Algorithms, Rules)

Work Flow Automation /Integration Platform

Field and Reservoir Modelling

Security
Management

Gas

Liquids

Volume
Measurements
and
Validation

Data Model

Version
Management

Artificial Lift Analytics

Alarm
Management

Conventional
OMS/
DMS

Unconventional

Onshore

Communication
Management

Deep Water

OMS/
DMS

Pl. Lift

Surface
Facility
Modelling/
Planning and
Design

Gas Lift

Reservoir
Performance
Analysis

ESP

Well
Modelling

Production
Forecasting

PCP

Artificial Lift
Selection
and
Design

RPC/HPC

Operational / Regional

Enterprise Visualization and Decisional Support

Offshore

Historian and
Reporting

Enterprise/Field Data Collection and Control ( SCADA)


OaSys/ClearSCADA

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Energy
Management

Other Apps

Abnormal Situations
Analysis

LMS/GMS

Special Liquid & Gas


applications

Network
Management

Security
System

Reservoir
Management

Alternative
Operation
Center

Cyber
Security
Network

Config.

Zone Operation Center


Security
System

Wells

Flow Station

RTU
/Controller

Well
Parameters

LACT

Other Units

Tanks

WIP
RTU

Utilities
Security

Separation
Wells

Treatment

Flow
Computer

NOC

Flare
Actuators

Com Network

DCS / PLC

Flow
Meters

Diluent
Injection

Pressure

Pump
Control

Steam
Plant

Temperature

Water
Cut

Compression

LMS/GMS

Treatment

Other Apps

SCADA Platform

Control

PIMS
Production Information
Mngt System.

Main Control Center

Configuration

SCADA Platform

Operations

Asset Management

Liquid
Separation

Enterprise

Smart Field Production Measurement and Management

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Measurement Advisor Architecture


Gas
Chromatograph

Calculation
Engine

RTU

Validation
Engine
Flow
Meter

Flow
Computer

Polling
Engine

Estimation
Engine
Flow
Editor

Meter

Chart
Readings
Balancing

Meter

Outside
Volume
record

Data
Standardization

Measurement
Database

Gas
Chromatograph
Sample
Control

Lab
Analysis

Financial
Operations

Enterprise

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What does a measurement system do?

Field
Devices
Field I/O

SCADA

Data Acquisition

Flow Calculations Remote Control


Local Control

Monitoring

Measurement

Validate
Adjust
Balance

Alarm Management

Close

Commercial
Logistics

Accounting

Contracts

Receivables

Nominations

Payables

Allocations

Ledger

Billing

Financial
Reporting

Reporting

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Validation Rules
Volumetric

Gas Quality

Energy check
Field vs. Host Volumetric comparison
Check/custody checking
Operational & reasonability range tests
Historical checks
Low flow check
Frozen value
Redundant meter tests
Comparison against historical average
Frozen value test
-Hydrocarbons
Historical average tests
- Inerts
Orifice plate tests
- Wobbe
Data integrity tests (rejected reading)
- cricondentherm
Multiple meter run tests
- C5+
Multiple run checks (run ratio)
- CO2 + N2
Daily check
- etc.
Rate contribution (%)
Can configure any list of meters in a Limit/reasonability checking
Gas composition normalization check
check
Calculated heating value/specific gravity check
Meter can belong to two checks
Dynamic run ratio check
Fixed run ratio check
Station average pressure, temperature
check
Average temperature check
Redundant meter checking (check/custody)
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Simple Validation
Differential Pressure Operational Limits

Invalid

Validation
Limits

27

Complex Validation
Recalculate Volume, Compare, Auto-adjust
Meter
Configuration

EFM Hourly
Pressure
Temperature
Differential
Flow

Flow rate
Calculator

Calc Flow

Within
Limit
?

Yes

Valid

EFM Flow
No

Invalid

28

Easily Identify Data Issues

29

Flow Editing
Edit data in both tabular and graphical formats

30

Full Audit trail for Corporate Governance

Flow edit
auditing

31

Balancing
Virtual Station balances
Account totals balances
Customer totals balances
Supplier totals balances
District totals and balances
Area Sendout totals

Gathering Station

Production Accounting is complex. Balancing supports a production


accounting system by being able to separate where component
delivery comes from.

32

Centralize Reporting of Daily Production

Build Using Microsoft


Reporting Services
Export to .pdf, .xls, .csv
Send via email
Intercompany data transfer

33

Closing
Closing measurement data is a primary role of measurement analysts
Supports full accounting closing functionality as well as the support for
modifications to data after it is closed
Measurement stations can either be closed individually or as part of a
set.
Measurement Data
from FC

Flow Data Editor

Revised Unclosed data


invokes Prior Period
Adjustment (PPA)

Investigate,
Edit, Accept

Closes all meter associated with


close group in one step

Close Group

Billing System

Pending PPA
34

The management Solution


for Electric Distribution in Oil & Gas

Smart Field ADMS / OMS


Advance Distribution /
Outage Management
Systems

35

SMART Field
Modelling, Planning , Operational Intelligence
Real-Time Well
Optimization and Operations
Engines (Models, Algorithms, Rules)

Modelling and Planning

Real-Time Field/Enterprise
Optimization and Operations
Engines (Models, Algorithms, Rules)

Eng / Op Work Flow Automation /Integration Platform

Field and Reservoir Modelling

Security
Management

Gas

Liquids

Volume
Measurements
and
Validation

Data Model

Version
Management

Artificial Lift Analytics

Alarm
Management

Conventional
OMS/
DMS

Unconventional

Onshore

Communication
Management

Deep Water

OMS/
DMS

Pl. Lift

Surface
Facility
Modelling/
Planning and
Design

Gas Lift

Reservoir
Performance
Analysis

ESP

Well
Modelling

Production
Forecasting

PCP

Artificial Lift
Selection
and
Design

RPC/HPC

Operational / Regional

Enterprise Visualization and Decisional Support

Offshore

Historian and
Reporting

Enterprise/Field Data Collection and Control ( SCADA)


OaSys/ClearSCADA

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How complex this network can be ?


1 to 10
thousand wells
New Development

1 to 5
Connections to
Utilities
50 to 1000
MW in generation
10 to 200
Flow Station
200 to 2000
Square Miles area
Low Power
availability can
cost up to
8MU$S/year/feeder
And
IS DYNAMIC

37

The challenge:
Reduce outages Quantity and Duration.
Associated cost
Production loss.
Restoration crews.
Unproductive time.
Equipment damage.
Installation damage.
Estimated outage cost per production scenarios
BPD

10

50

>1000

Wells per
feeder

20 to 50

20

Avg. time to
restoration

4h

3h

2h

Outage cost

10 to 20K
U$S

20 to 40K
U$S

100 to 300K
U$S

Yearly cost
90% Reliability

400K

1200K

6000K

38

Advanced Integrated Solution

Convergence of
SCADA, EMS, DMS,
OMS, SM

State estimation,
OPF,AGC,
Economic
dispatching, Unit
commitment

Network
automation
closed-loop
control, VVO,
FLISR, SSM

Monitoring,
analysis, security,
control,
optimization,
storm operation

Demand and
distributed energy
management

Common: Platform, Data Base Model, Infrastructure, Cyber security, History, UI, etc.

39

Key modules in the SE SG IT product


SCADA

DMS

OMS

DSM

Service Infrastructure
Platform Products

ADMS SCADA functionality, with commanding window and SCADA alarms


40

Key modules in the SE SG IT product


SCADA

DMS

OMS

DSM

Service Infrastructure
Platform Products

ADMS DMS functionality with list of power applications


41

Key modules in the SE SG IT product


SCADA

DMS

OMS

DSM

Service Infrastructure
Platform Products

ADMS OMS, fault location with call processing


42

Key modules in the SE SG IT product


SCADA

DMS

OMS

DSM

Service Infrastructure
Platform Products

ADMS EMS,
EMS, calculations
calculations for
for HV
HV side
side
ADMS

43

ADMS Benefits
Enables efficiencies and substantial cost savings

Optimize capital investment (get more out of existing assets)


Cut operational and non-operational losses
Reduce truck rolls and time to create switch plans
Simplify deployment and support with common platform
Network Model, Alarming, Historian, Administration, Security

Improves network reliability and resiliency

Advance fault management processes and reduce outage frequency


Enhance operational decisions and forecast system and localized load
Prepare for and manage storm activity proactively
Meet regulatory compliance requirements

Supports distributed energy resources

Monitor, model, and analyze distributed generation


Facilitate both reliability and economic decision making processes
Enable comprehensive energy management via prioritized options
44

Smart Field
Integrations

45

Smart Field IT integration


Model
Site Opps
Monitoring /
Control Room

Business
Rules

Performance Data

Reservoir
Systems

Accounting

Work Order
Management
System (SAP)

Business
processing

Data Integration Platform

Real Time
Expert systems

MITC

Mid Term Analysis


Tools

Energy
Management

Data
Ware House

Measurement
& Allocation

Energy Data

Trucks
Performance
Management Calculations

Alarming & Monitoring

Real Time
Monitoring

Well Integrity

Production data

Field Opps Data

Electric Generation and distribution (INFRA)


Gas Processing (IND + INFRA)
Artificial Lift (TRSS)

Scada
Solution

ED

MEC & MAC

Engineering & Construction


Services

IT Engineering and Deployment


Services

Notifications
Deviations

Maintenance
Assets
Management
system

TRSS
Plant Struxure

Field Processes

Surveillance
Safety
Etc.

Control & Monitoring


46

Smart Field enables the cross integration of


disciplines and systems.
Real-Time Well
Optimization and Operations
Engines (Models, Algorithms, Rules)

Modelling and Planning

Real-Time Field/Enterprise
Optimization and Operations
Engines (Models, Algorithms, Rules)

Work Flow Automation /Integration Platform

Field and Reservoir Modelling

Security
Management

Gas

Liquids

Volume
Measurements
and
Validation

Data Model

Version
Management

Artificial Lift Analytics

Alarm
Management

Conventional
OMS/
DMS

Unconventional

Onshore

Communication
Management

Deep Water

OMS/
DMS

Pl. Lift

Surface
Facility
Modelling/
Planning and
Design

Gas Lift

Reservoir
Performance
Analysis

ESP

Well
Modelling

Production
Forecasting

PCP

Artificial Lift
Selection
and
Design

RPC/HPC

Operational / Regional

Enterprise Visualization and Decisional Support

Offshore

Historian and
Reporting

Enterprise/Field Data Collection and Control ( SCADA)


OaSys/ClearSCADA

47

Smart Field Values


Collaboration
Integrates the disciplines and systems to enhance
operations and production

Simplification
Bring the systems, knowledge and field activities to a
common point.

Operational Excellence
Enhance the field operations by early detection,
optimization and decision support.

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Thank you

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