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Bulletin I27131 rev.

G 10/02

IRK.41, .56 SERIES


ADD-A-pakTM GEN V Power Modules

THYRISTOR/ DIODE and


THYRISTOR/ THYRISTOR
Features

Benefits

High Voltage
Industrial Standard Package
Thick Al metal die and double stick bonding
Thick copper baseplate
UL E78996 approved
3500VRMS isolating voltage

Up to 1600V
Full compatible TO-240AA
High Surge capability
Easy Mounting on heatsink
Al203 DBC insulator
Heatsink grounded

45 A
60 A

Mechanical Description
The Generation V of Add-A-pak module combine the
excellent thermal performance obtained by the usage of
Direct Bonded Copper substrate with superior
mechanical ruggedness, thanks to the insertion of a
solid Copper baseplate at the bottom side of the device.
The Cu baseplate allow an easier mounting on the
majority of heatsink with increased tolerance of surface
roughness and improve thermal spread.
The Generation V of AAP module is manufactured
without hard mold, eliminating in this way any possible
direct stress on the leads.

The electrical terminals are secured against axial pull-out:


they are fixed to the module housing via a click-stop
feature already tested and proved as reliable on other IR
modules.

Electrical Description
These modules are intended for general purpose high
voltage applications such as high voltage regulated power
supplies, lighting circuits, temperature and motor speed
control circuits, UPS and battery charger.

Major Ratings and Characteristics


Parameters

IRK.41

IRK.56

Units

45

60

IO(RMS) (*)

100

135

ITSM @ 50Hz

850

1310

IFSM @ 60Hz

890

1370

I 2t

@ 50Hz

3.61

8.50

KA 2s

@ 60Hz

3.30

7.82

KA 2s

36.1

85.0

KA 2s

IT(AV) or I F(AV)
@ 85C

I2t
VRRM range

400 to 1600

TSTG

- 40 to 125

TJ

- 40 to125

C
C

(*) As AC switch.

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IRK.41, .56 Series


Bulletin I27131 rev. G 10/02

ELECTRICAL SPECIFICATIONS
Voltage Ratings
Type number

Voltage
Code
-

IRK.41/ .56

VRRM , maximum
VRSM , maximum
VDRM , max. repetitive
repetitive
non-repetitive
peak off-state voltage,
peak reverse voltage peak reverse voltage
gate open circuit
V
V
V

04

400

500

400

06

600

700

600

08

800

900

800

10

1000

1100

1000

12

1200

1300

1200

14

1400

1500

1400

16

1600

1700

1600

IRRM
IDRM
125C
mA

15

On-state Conduction
Parameters
IT(AV)

IRK.41

IRK.56

Units

Conditions

Max. average on-state


current (Thyristors)

45

60

180o conduction, half sine wave,

Maximum average

45

60

TC = 85oC

IO(RMS) Max. continuous RMS


on-state current.
As AC switch

100

135

ITSM

Max. peak, one cycle

850

1310

t=10ms No voltage

or

non-repetitive on-state

890

1370

t=8.3ms reapplied

IFSM

or forward current

IF(AV)

forward current (Diodes)

I2t

I2t

Max. I2t for fusing

Max. I2t for fusing (1)

VT(TO) Max. value of threshold


voltage (2)

or

715

1100

t=10ms 100% VRRM

750

1150

t=8.3ms reapplied

940

1450

t=10ms TJ = 25oC,

I(RMS)
Sinusoidal
half wave,
Initial TJ = TJ max.

985

1520

t=8.3ms no voltage reapplied

3.61

8.56

t=10ms No voltage

3.30

7.82

t=8.3ms reapplied

2.56

6.05

t=10ms 100% VRRM

2.33

5.53

4.42

10.05

4.03

9.60

36.1

85.6

0.88

0.85

0.91

0.88

rt

Max. value of on-state

5.90

3.53

5.74

3.41

VTM

slope resistance (2)


Max. peak on-state or

VFM

forward voltage

1.81

1.54

di/dt

Max. non-repetitive rate


of rise of turned on

150

KA2s

Initial TJ = TJ max.

t=8.3ms reapplied
t=10ms TJ = 25oC,
t=8.3ms no voltage reapplied

KA2s
V
m

A/s

t=0.1 to 10ms, no voltage reapplied


Low level (3)

TJ = TJ max

High level (4)


Low level (3)

TJ = TJ max

High level (4)


ITM = x IT(AV)

TJ = 25C

IFM = x IF(AV)

TJ = 25oC, from 0.67 VDRM,


ITM = x IT(AV), I = 500mA,
g

tr < 0.5 s, tp > 6 s

current
IH

Max. holding current

200

IL

Max. latching current

400

(1) I2t for time tx = I2t x tx

I(RMS)

TJ = 25oC, anode supply = 6V,


mA

resistive load, gate open circuit


TJ = 25oC, anode supply = 6V,resistive load

(2) Average power = VT(TO) x IT(AV) + rt x (IT(RMS))2

(3) 16.7% x x IAV < I < x IAV

(4) I > x IAV

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IRK.41, .56 Series


Bulletin I27131 rev. G 10/02

Triggering
Parameters
PGM

IRK.41

Max. peak gate power

IRK.56

10

10

PG(AV) Max. average gate power

2.5

2.5

IGM

2.5

2.5

Max. peak gate current

-VGM Max. peak negative

TJ = - 40C

TJ = 25C
TJ = 125C

1.7
270
150

Max. gate current

TJ = - 40C
TJ = 25C

mA

80

Max. gate voltage


that will not trigger

IGD

2.5

required to trigger
VGD

4.0

Max. gate voltage


required to trigger

IGT

Conditions

10

gate voltage
VGT

Units

Max. gate current


that will not trigger

TJ = 125C

Anode supply = 6V
resistive load
Anode supply = 6V
resistive load

0.25

TJ = 125oC,
rated VDRM applied

mA

TJ = 125oC,
rated VDRM applied

Blocking
Parameters

IRK.41

IRRM

Max. peak reverse and

IDRM

off-state leakage current

IRK.56

Units

15

Conditions

TJ = 125 oC, gate open circuit

mA

at VRRM, VDRM
2500 (1 min)
VINS

50 Hz, circuit to base, all terminals

RMS isolation voltage

V
3500 (1 sec)

dv/dt Max. critical rate of rise


of off-state voltage (5)

shorted

500

TJ = 125oC, linear to 0.67 VDRM,


gate open circuit

V/s

(5) Available with dv/dt = 1000V/s, to complete code add S90 i.e. IRKT41/16AS90.

Thermal and Mechanical Specifications


Parameters

IRK.41

IRK.56

TJ

Junction operating
temperature range

- 40 to 125

Tstg

Storage temp. range

- 40 to 125

Units

Conditions

RthJC Max. internal thermal


resistance, junction

0.23

0.20

Per module, DC operation

to case

K/W

RthCS Typical thermal resistance


case to heatsink
T

Mounting surface flat, smooth and greased

0.1

Mounting torque 10%


to heatsink

busbar
wt

A mounting compound is recommended


and the torque should be rechecked after a
period of 3 hours to allow for the spread of
the compound

Nm

Approximate weight

110 (4)

Case style

gr (oz)

TO-240AA

JEDEC

R Conduction (per Junction)

(The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC)

Devices
IRK.41
IRK.56

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Sine half wave conduction


180o
0.11
0.09

120o
0.13
0.11

90o
0.17
0.13

60o
0.23
0.18

Rect. wave conduction


30o
0.34
0.27

180o
0.09
0.07

120o
0.14
0.11

90o
0.18
0.14

60o
0.23
0.19

30o
0.34
0.28

Units
C/W

IRK.41, .56 Series


Bulletin I27131 rev. G 10/02

Ordering Information Table


Device Code

IRK

56

16

S90

IRK.57 types
With no auxiliary cathode

Module type
Circuit configuration (See Circuit Configuration table below)

Current code * *

Voltage code (See Voltage Ratings table)

A : Gen V

dv/dt code:

* * Available with no auxiliary cathode.


To specify change:

41 to 42
56 to 57

e.g. : IRKT57/16A etc.

S90 = dv/dt 1000 V/s


No letter = dv/dt 500 Vs

Outline Table

Dimensions are in millimeters and [inches]

IRKT

IRKH
(1)
~

(1)
~

+
(2)

+
(2)

+
(2)

(3)

(3)

(3)
G1 K1
(4) (5)

IRKN

IRKL

(1)
~

K2 G2
(7) (6)

G1 K1
(4) (5)

(1)

(2)

(3)

K2 G2
(7) (6)

G1 K1
(4) (5)

NOTE: To order the Optional Hardware see Bulletin I27900


4

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IRK.41, .56 Series

IRK.41.. Series
R thJC (DC) = 0.46 K/W

120

110

Conduction Angle

100

30

60

90

90

180

10

20

30

40

50

IRK.41.. Series
R thJC (DC) = 0.46 K/W

120

110

Conduction Period

30

100

60
90
120

90

80

180
DC
0

20

40

60

Average On-state Current (A)

Average On-state Current (A)

Fig. 2 - Current Ratings Characteristics

70
180
120
90
60
30

60
50

RMS Limit

40
30
Conduction Angle

20
IRK.41.. Series
Per Junction
T J = 125C

10
0

130

Fig. 1 - Current Ratings Characteristics

10

20

30

40

50

Maximum Average On-state Power Loss (W)

80

120

Maximum Allowable Case Temperature (C)

130

80

100
DC
180
120
90
60
30

80

60

RMS Limit

40

Conduction Period

IRK.41.. Series
Per Junction
T J = 125C

20

20

40

60

80

Average On-state Current (A)

Average On-state Current (A)

Fig. 3 - On-state Power Loss Characteristics

Fig. 4 - On-state Power Loss Characteristics

800

At Any Rated Load Condition And With


Rated VRRM Applied Following Surge.
Initial TJ = 125C
@ 60 Hz 0.0083 s
@ 50 Hz 0.0100 s

700

600

500

400
IRK.41.. Series
Per Junction
300

10

100

Number Of Equal Amplitude Half Cycle Current Pulses (N)

Fig. 5 - Maximum Non-Repetitive Surge Current

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Peak Half Sine Wave On-state Current (A)

Peak Half Sine Wave On-state Current (A)

Maximum Average On-state Power Loss (W)

Maximum Allowable Case Temperature (C)

Bulletin I27131 rev. G 10/02

900

Maximum Non Repetitive Surge Current


Versus Pulse Train Duration. Control
Of Conduction May Not Be Maintained.
Initial T J= 125C
No Voltage Reapplied
Rated V RRMReapplied

800
700
600
500
400

IRK.41.. Series
Per Junction

300
0.01

0.1

Pulse Train Duration (s)

Fig. 6 - Maximum Non-Repetitive Surge Current

IRK.41, .56 Series

140
R thSA

K/ W
0.3

5 K/W

0
100

80

Delta
K/W -

60

= 0 .1

40

80

K/
W

3 K/

IRK.41.. Series
Per Module
T J = 125C
20

K/W

Conduction Angle

60

2K
/W

0. 5

1.5

20

60

K/

80

40

40

W
K/

100

0. 7

180
120
90
60
30

120

Maximum Total On-state Power Loss (W)

Bulletin I27131 rev. G 10/02

20

100

120

140

Maximum Allowable Ambient Temperature (C)

Total RMS Output Current (A)

Fig. 7 - On-state Power Loss Characteristics

40

aR

20

el t
-D

K/
W

0. 7

K/
W
1K
/W

2 x IRK.41.. Series
Single Phase Bridge
Connected
T J = 125C

50

K/
W

K/

0.
5

150
100

.1
=0

200

180
(Sine)
180
(Rect)

W
K/

0.

250

R t hS

300

2
0.

Maximum Total Power Loss (W)

350

60

80

1.5

K /W

0
100

20

40

60

80

100

120

140

Maximum Allowable Ambient Temperature (C)

Total Output Current (A)

Fig. 8 - On-state Power Loss Characteristics


500

400

K/
W

350

150

3 x IRK.41.. Series
Three Phase Bridge
Connected
T J = 125C

100
50
0

20

40

60

80

100

Total Output Current (A)

120

0.7

K/
W

K/ W

1 K/

0
140

0. 5

200

K/

ta
el

0.
3

120
(Rect)

250

-D

300

W
K/
0.1

2
0.

Maximum Total Power Loss (W)

SA
R th

450

20

40

60

80

100

120

140

Maximum Allowable Ambient Temperature (C)

Fig. 9 - On-state Power Loss Characteristics

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IRK.41, .56 Series

IRK.56.. Series
R
(DC) = 0.40 K/W
thJC

120
110

Conduction Angle

100
90

30

60

80
70

10

20

30

90

40

120

50

180
60

70

130

IRK.56.. Series
R thJC (DC) = 0.40 K/W

120
110

Conduction Period

100
90
90

80
30
70

20

60

RMS Limit

50
40
30

Conduction Angle

20

IRK.56.. Series
Per Junction
T J = 125C

10
0

10

20

30

40

50

60

120

100

100
80
60

RMS Limit
Conduction Period

40

IRK.56.. Series
Per Junction
T J = 125C

20
0

20

@ 60 Hz 0.0083 s
@ 50 Hz 0.0100 s

900
800
700
IRK.56.. Series
Per Junction
1

10

100

Number Of Equal Amplitude Half Cycle Current Pulses (N)

Fig. 14 - Maximum Non-Repetitive Surge Current

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60

80

100

Fig. 13 - On-state Power Loss Characteristics

Peak Half Sine Wave On-state Current (A)

At Any Rated Load Condition And With


Rated VRRM Applied Following Surge.
Initial TJ = 125C

1000

40

Average On-state Current (A)

Fig. 12 - On-state Power Loss Characteristics

Peak Half Sine Wave On-state Current (A)

80

DC
180
120
90
60
30

Average On-state Current (A)

500

60

DC

Average On-state Current (A)

70

600

40

180

Fig. 11 - Current Ratings Characteristics

80

1100

120

Average On-state Current (A)

180
120
90
60
30

1200

60

Fig. 10 - Current Ratings Characteristics


90

Maximum Allowable Case Temperature (C)

130

Maximum Average On-state Power Loss (W)

Maximum Average On-state Power Loss (W)

Maximum Allowable Case Temperature (C)

Bulletin I27131 rev. G 10/02

1400

Maximum Non Repetitive Surge Current


Versus Pulse Train Duration. Control
Of Conduction May Not Be Maintained.
Initial T J = 125C
No Voltage Reapplied
Rated V RRMReapplied

1200

1000

800

600
IRK.56.. Series
Per Junction
400
0.01

0.1

Pulse Train Duration (s)

Fig. 15 - Maximum Non-Repetitive Surge Current

IRK.41, .56 Series


Bulletin I27131 rev. G 10/02

S
R th

W
K/

=0
W
K/
.1

W
K/ K/W
5
0.

e lt
-D

0. 7

120

aR

K/
W

1K
/W

100
80

1.5

K/ W
2 K/
W

Conduction Angle

60

IRK.56.. Series
Per Module
T J = 125C

40
20
0

2
0.

140

0.

160

W
K/

180
120
90
60
30

180

3
0.

Maximum Total On-state Power Loss (W)

200

20

40

60

80

100

120

4 K/W

140
0

20

40

60

80

100

120

140

Maximum Allowable Ambient Temperature (C)

Total RMS Output Current (A)

Fig. 16 - On-state Power Loss Characteristics

400

R th
SA

0. 5

0.7

150
2 x IRK.56.. Series
Single Phase Bridge
Connected
T J = 125C

100
50
0

20

40

60

80

/W

200

a
elt

250

K/
W

0.
3K

-D

300

W
K/

180
(Sine)
180
(Rect)

1
0.

0.
2

350

Maximum Total Power Loss (W)

450

100

120

K /W

K/ W

1 K/
W

2 K/W

0
140

Total Output Current (A)

20

40

60

80

100

120

140

Maximum Allowable Ambient Temperature (C)

Fig. 17 - On-state Power Loss Characteristics

SA
R th

500

3 x IRK.56.. Series
Three Phase Bridge
Connected
T J = 125C

100
0

20

40

60

0.5
K/ W
0.7
K/W

1 K/ W

80 100 120 140 160 180


0

Total Output Current (A)

K/

200

0.3

K/
W

ta
el

300

-D

120
(Rect)

W
K/

0.

400

1
0.

Maximum Total Power Loss (W)

600

20

40

60

80

100

120

140

Maximum Allowable Ambient Temperature (C)

Fig. 18 - On-state Power Loss Characteristics

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IRK.41, .56 Series


Bulletin I27131 rev. G 10/02
1000
Instantaneous On-state Current (A)

Instantaneous On-state Current (A)

1000

100

T J= 25C
T J= 125C

10

IRK.41.. Series
Per Junction
1

100

TJ = 25C
TJ = 125C

10

IRK.56.. Series
Per Junction
1
0.5

Instantaneous On-state Voltage (V)

450
400

IRK.41.. Series
IRK.56.. Series
T J = 125 C

I TM = 200 A
100 A

350

50 A

300
250

20 A

200

10 A

150
100
10

20

30

40

50

60

70

80

90 100

2.5

3.5

4.5

110

I TM = 200 A

100

100 A

90

50 A

80

20 A

70

10 A

60
50

IRK.41.. Series
IRK.56.. Series
T J = 125 C

40
30
10

20

30

40

50

60

70

80

90 100

Rate Of Fall Of Forward Current - di/dt (A/s)

Rate Of Fall Of On-state Current - di/dt (A/s)

Fig. 21 - Recovery Charge Characteristics

Transient Thermal Impedance Z thJC (K/W)

1.5

Fig. 20 - On-state Voltage Drop Characteristics


Maximum Reverse Recovery Current - Irr (A)

Maximum Reverse Recovery Charge - Qrr (C)

Fig. 19 - On-state Voltage Drop Characteristics


500

Instantaneous On-state Voltage (V)

Fig. 22 - Recovery Current Characteristics

1
Steady State Value:
R thJC = 0.46 K/W
R thJC = 0.40 K/W
(DC Operation)
IRK.41.. Series
IRK.56.. Series

0.1

Per Junction

0.01
0.001

0.01

0.1

10

Square Wave Pulse Duration (s)

Fig. 23 - Thermal Impedance ZthJC Characteristics

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IRK.41, .56 Series


Bulletin I27131 rev. G 10/02
Rectangular gate pulse
a)Recommended load line for
rated di/dt: 20 V, 30 ohms
tr = 0.5 s, tp >= 6 s
b)Recommended load line for
<= 30% rated di/dt: 20 V, 65 ohms
10
tr = 1 s, tp >= 6 s

(1) PGM = 100 W, tp = 500 s


(2) PGM = 50 W, tp = 1 ms
(3) PGM = 20 W, tp = 25 ms
(4) PGM = 10 W, tp = 5 ms

(b)

(a)
TJ = -40 C

TJ = 125 C

TJ = 25 C

Instantaneous Gate Voltage (V)

100

(4) (3)

(2) (1)

VGD
IGD
0.1
0.001

0.01

IRK.41../.56.. Series
0.1

Frequency Limited by PG(AV)


10

100

1000

Instantaneous Gate Current (A)

Fig. 24 - Gate Characteristics

Data and specifications subject to change without notice.


This product has been designed and qualified for Industrial Level.
Qualification Standards can be found on IR's Web site.

IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7309
Visit us at www.irf.com for sales contact information. 10/02

10

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