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R 3438
B.E./B.Tech.
DEGREEEXAMINATION,NOVEMBER/DECEMBER
2007.
Seventh Semester
(Regulation 2004)
Mechanical Engineering
ME 1OO7- PROCESSPLANNING AND COST ESTIMATION
co
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N.
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aa
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2.
3.
Briefabout scopeofprocessplanning.
4.
5.
6.
Define costing.
7.
8.
9.
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w.
1.
10. Find the weight of steel sphere of diameter 140mm taking steel density as
7150 Kg/ns.
PARTB-(5x16=80marks)
11.
(a)
(16)
Or
(b)
72. (a)
(i)
(8)
(ii)
(8)
(16)
Or
Describe material selectionparameters"
(ii)
Determine the time to face mill a C.I. casting 7.2 m long and
266.7 mm wide, considering start and end allowances.Assume the
following:
No. of teeth in the cutter
32
Cutter diameter
375mm
75 rpm
Spindle speed
:
N.
Table feed
(i)
(ii)
va
13. (a)
(6)
(i)
co
m
(b)
(10)
(8)
(8)
(b)
15. (a)
(8)
(ii)
(8)
(a)
(i)
w.
1A
a=
(i)
(16)
Or
ww
(b)
aa
na
Or
(10)
(6)
(ii)
(i)
For manufacture of 1000 bolts and nuts per hour, a factory incurs
following expenses:
Direct Material cost
Rs.350
Rs.200
Direct expenses
Rs.75
I50Vooflabour cost
Office overheads
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(ii )
(i)
Steel cost
Rs.60/Kg
Labour cost
Rs.15/hour
Overheads
Profit
207ooftotal cost
co
m
8000 Kglm3
(6)
N.
150 piecesofa stepped shaft are to be drop forged from raw stock of
20 mm diameter. Estimate the cost assuming the foilowing:
Shaft size : Step on left :10 mm diameter x 75 mm long
Step in the middle :20 mm diameter x
125 mm long
Step on right : 10 mm diameter x 75 mm long
(2)
(3)
(4)
aa
na
va
(1)
w.
(ii)
Steel Density
Consider scale loss, shear loss, flash loss, tong hold loss and
(10)
sprue loss whiie making required assumptions.
ww
(b)
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