SEC-Wave Mill

WFX Type
General Features
SEC-WaveMill Shoulder Milling Cutter WFX is a screw locking
type cutter capable of using 4-cornered inserts.
Ideal cutting edge design delivers good squareness.
Characteristics
The insert shape optimized for shoulder milling combined with a
high-precision body leaves a superior machined surface finish.
Maximum depth of cut (ap) 10.0mm
With oil hole (125 Max.)
Lineup features four types of chipbreaker and wiper inserts.
Performance
(1) Sguareness of Machined shoulder

FMX4100R

24

24mm

Comp B

Comp A

1st Step
8mm

16

16mm

2nd Step
8mm

Total Shoulder
Height

Total Shoulder Height (mm)

WFX

8mm

ae

3rd Step
8mm

(3) Wear Resistance

0.4

(m)

Surface Roughness R a

MultiPurpose
Finishing
Shoulder
Milling

Aluminium/
Light Alloys

Cutting Width 20mm

1.5

Radius

Chamfering

20

(2) Surface Finish

Face
Milling

R/Copying

-30
0
Deviation ( m)

Flank Wear (mm)

Milling
Cutters

-80

Groove/
T-Slot

Work MaterialS50CToolWFX12100R (100 mm x 5 flutes)

Cutting Conditions vc=200m/min fz=0.15mm/t


ae=20mm
ap=8.0 mm x 3 times

0mm

ap

1.0

0.5

WFX

Breakage

0.3
Comp A

Comp B

0.2
0.1

WFX

Comp. A

Breakage

Conventional
Tool

16

25

31

38

47

53

60

66

Cutting Timemin)

Work MaterialSCM440ToolWFX12100R
(100 mm x 5 flutes)
Cutting Conditions vc=200m/min,fz=0.1mm/t

ap=3.0mm,ae=90mm

Work MaterialSCM440ToolW
 FX12100R
(100 mm x 1 flutes)
Cutting Conditionsvc=200m/min,fz=0.15mm/t
ap=5.0mm,ae=30mm

Series

High-Speed
Cast Iron

Type

Standard

Shell
Fine Pitch

Endmill

H56

Cat No.

External (mm)

40 50

100

50

100

WFX 12000RS

WFX 12000R

WFXF 12000RS

WFXF 12000R

Standard WFX 12000E

Fine Pitch WFXF 12000E

80

80

50

250

3 to 5
250

4 to 12
4 to 7

100

80

No. of
Teeth

250

6 to 18

40

80

3 to 4

50

80

4 to 6

Shape

SEC-Wave Mill

WFX Type
Insert Grades
The WFX type offers the newly developed multi-layer PVD coating
structure Super ZX Coat on these grades: ACP200, ACP300,
and ACK300. With excellent resistance against wear, fracture,
and adhesion, the grades achieve 1.5 times longer tool life than
conventional coating.
Expanded lineup supports a wide range of work materials with
DL1000 and H1 grades for non-ferrous metals, and new cermet grade,
T4500A, for milling.

Grade Selection
Work Material Finishing to Light Cutting Medium Cut Rough to Heavy Cutting

ACP100
P

ACP200

Steel

1st Recommendation

ACP300

Work Material Finishing to Light Cutting Medium Cut Rough to Heavy Cutting

ACK200

1st Recommendation

ACK300

Cast Iron

Work Material Finishing to Light Cutting Medium Cut Rough to Heavy Cutting

Stainless
Steel

DL1000
H1

T4500A

Non-Ferrous
Metal

Cutting Edge Sharpness

P Steel

Work Material

L Type

S Type

G Type

K Cast Iron
H Type

Milling
Cutters

Good

Chipbreaker Selection
N Aluminium

Wiper Insert

S Type

Breaker

LType

Face
Milling

Type

Radius

Type
Cutting Edge Strength Large

Characteristic

Low Cutting Force

Cutting Edge
Figure

25

General Purpose

20

Strong Edge

15

Wiper Edge

15

Sharp Edge

0.2

27
15

Light Cutting,
Application Low Rigidity Milling
Low-Burr Design

Heavy Cut,
Main Chipbreaker
Heavy Interrupted Machining
General - Interrupted Milling
Hardened steel

Precision Finishing

Aluminium,
Non-Ferrous Metal

MultiPurpose
Finishing
Shoulder
Milling

R/Copying
Groove/
T-Slot

Chamfering

Wiper Insert

Aluminium/
Light Alloys
High-Speed
Cast Iron

Optimised wiper edge shape provides superior surface roughness.

0.15
15
18

M Class
Insert

Corner
ID Mark

Wiper Edge

Important Notes About Wiper Inserts

Wiper inserts are single-cornered.
Only use the corner with the ID mark.
Refer to Technical Guidance page
N17 for details about wiper inserts.

0.15

R500
Wiper inserts are 0.15mm longer
than M Class inserts.

*When attaching a wiper insert,

check that the corner ID mark
is in the location indicated in the
figure.

H57

SEC-Wave Mill

WFX(F)12000R(S) Type

8
8

Rake Radial Radial

Angle
Axial

10mm

P M K N N S H

0 G

Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

Shoulder Mil ing for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys
Fig 2
b

Fig 3
b

Fig 4

Fig 5
b

Stock

Body (Standard Type)

Cat. No.

WFX 12050RS
12063RS
12080RS
12100RS
WFX 12080R
12100R
12125R
12160R
12200R
12250R

D
D
D
D
D
D
D
D
D
D

17
2
1

2
1

418

b
PCD 101.6

Fig 1

1
c

Dimensions (mm)

Dc

Db

Lf

50
63
80
100
80
100
125
160
200
250

40
50
60
70
60
70
80
100
150
190

40
40
50
50
50
63
63
63
63
63

22
22
27
32
25.4
31.75
38.1
50.8
47.625
47.625

10.4
10.4
12.4
14.4
9.5
12.7
15.9
19
25.4
25.4

6.3
6.3
7
8.5
6
8
10
11
14
14

Dc

Db

Lf

50
63
80
100
80
100
125
160
200
250

40
50
60
70
60
70
80
100
150
190

40
40
50
50
50
63
63
63
63
63

22
22
27
32
25.4
31.75
38.1
50.8
47.625
47.625

10.4
10.4
12.4
14.4
9.5
12.7
15.9
19
25.4
25.4

6.3
6.3
7
8.5
6
8
10
11
14
14

20
20
25
32
25
32.5
35.5
38
35
35

d1

d2

No. of
Teeth

Weight
(kg)

Fig

18
18
20
46
20
46
55
72
130
150

11
11
13.5

13
28
30

3
4
4
5
4
5
6
8
10
12

0.2
0.4
0.9
1.3
0.9
1.7
2.4
3.7
6.3
11.0

1
1
1
3
1
2
1
4
5
5

d1

d2

No. of
Teeth

Weight
(kg)

Fig

18
18
20
46
20
46
55
72
130
150

11
11
13.5

13
28
30

4
5
6
7
6
7
8
12
16
18

0.2
0.4
0.9
1.2
0.9
1.6
2.4
3.5
6.2
10.9

1
1
1
3
1
2
1
4
5
5

Stock

Body (Fine Pitch Type)

Cat. No.

Milling
Cutters

WFXF 12050RS
12063RS
12080RS
12100RS
WFXF 12080R
12100R
12125R
12160R
12200R
12250R

D
D
D
D
D
D
D
D
D

Dimensions (mm)
20
20
25
32
25
32.5
35.5
38
35
35

Inserts are not included. *Sizes 160 mm or above do not have coolant holes.
Please use JIS B1176 hexagonal bolt (80: M12x30 to 35mm, 100: M16x40 to 45mm) for securing 80/100mm cutter to the arbour.

Face
Milling
Radius

Identification Details

MultiPurpose

WFX F 12 050 R S

Finishing
Shoulder
Milling

(1)

Cutter Series

(2)

(3)

Fine-Pitched Insert Size

(4)

(5)

Cutter

Direction

(6)

Metric Bore

R/Copying

Inserts

P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel

Spare Parts

H58

H59

DStandard stocked item (expanded item)

D
D
D
D
D
D
Q
D

12.7

Q
Q
Q
Q
Q
Q
D
Q

Q
Q
Q
Q
Q
Q
D
Q

Q
Q
D
Q
Q
Q
Q
D

0.8
0.4
0.8
1.2
1.6
0.8
0.8
Q

Recommended Cutting Conditions

H59

Fig
6
6
6
6
6
6
6
7

12.7

4.76

Wiper Insert

Fig 7

12.8

13.0

Dimensions
mm

T4500A

D
D
D
D
D
D
Q
Q

DL1000

D
D
D
D
D
D
Q
Q

Fig 6

ACK300

D
D
D
D
D
D
Q
Q

Carbide DLC Cermet

H1

D
D
D
D
D
D
Q
Q

SOMT 120408PDER-L
SOMT 120404PDER-G
120408PDER-G
120412PDER-G
120416PDER-G
SOMT 120408PDER-H
SOET 120408PDFR-S
XOEW 120408PDTR-W

ACP300

Cat. No.

ACK200

High-Speed
Cast Iron

Aluminium/
Light Alloys

ACP200

Chamfering

ACP100

Grade
Coated Carbide
High Speed/Light P
K
Application
General Purpose
M K
Roughing
K

Groove/
T-Slot

6.5

R0.8

4.76

SEC-Wave Mill
Rake Radial Radial
Angle
Axial

8
8

10mm

P M K N N S H

0 G

Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

WFX(F)12000E Type

Shoulder Mil ing for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys

Cat. No.

WFX 12040E
12050E
12063E
12080E

D
D
D
D

Body (Shank, Fine Pitched Type)

Dimensions (mm)

Lf

No. of
Teeth

30
30
30
30

90
90
90
90

120
120
120
120

3
3
4
4

Dc Ds
40
50
63
80

32
32
32
32

Stock

Stock

Body (Shank Type)

Cat. No.

WFXF 12050E
12063E
12080E

Dimensions (mm)

Dc Ds

D
D
D

50
63
80

32
32
32

Lf

No. of
Teeth

30
30
30

90
90
90

120
120
120

4
5
6

Inserts are not included. 40 mm sizes do not have a seat.

Identification Details

WFX F 12 050 E
(1)

(2)

Cutter Series

Inserts

(4)

(5)

Cutter

Endmill Type

P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel

Insert

12.7

T4500A

Q
Q
Q
Q
Q
Q
D
Q

Q
Q
Q
Q
Q
Q
D
Q

Q
Q
D
Q
Q
Q
Q
D

0.8
0.4
0.8
1.2
1.6
0.8
0.8
Q

Fig
1
1
1
1
1
1
1
2

12.7

4.76

Face
Milling

Wiper Insert

Fig 2

12.8

Radius
MultiPurpose

13.0

Dimensions
mm

DL1000

D
D
D
D
D
D
Q
D

H1

D
D
D
D
D
D
Q
Q

Fig 1

ACK300

D
D
D
D
D
D
Q
Q

ACK200

ACP300

D
D
D
D
D
D
Q
Q

ACP200

D
D
D
D
D
D
Q
Q

ACP100

SOMT 120408PDER-L
SOMT 120404PDER-G
120408PDER-G
120412PDER-G
120416PDER-G
SOMT 120408PDER-H
SOET 120408PDFR-S
XOEW 120408PDTR-W

Cat. No.

Carbide DLC Cermet

Milling
Cutters

Grade
Coated Carbide
High Speed/Light P
K
Application
General Purpose
M K
Roughing
K

Insert Screw

(3)

Fine-Pitched Insert Size

Finishing
6.5

R0.8

Shoulder
Milling

4.76

R/Copying
Groove/
T-Slot

Insert Screw (Excluding WFX12040E)

Chamfering
Aluminium/
Light Alloys

Seat
(Excluding WFX12040E)

High-Speed
Cast Iron

Recommended Cutting Conditions

ISO

D.O.C.
Work
Cutting Speedvm/min
Feed Ratefmm/t
c
z
Good
Grades
Material
Min. - Optimum - Max Min. - Optimum - Max mm

ACP200
ACP300
ACP200
Soft
Steel
180-265-350
0.100.15
-0.20
10
G
P
ACP300
ACP200
Die Steel G
100-150-200
0.10- 0.15 -0.20 6
ACP300
160-205-250
0.10- 0.15 -0.20 10 ACP300
M Stainless Steel G
ACK200
100-175-250
0.10- 0.15 -0.20 10
K Cast Iron G
ACK300
300-500-1000
0.10- 0.15 -0.20 10 DL1000
N Non-Ferrous Alloy G
The cutting conditions above are a guide. Actual conditions will need to be adjusted
Note
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
General Steel

Spare Parts
Applicable
Cutters

Seat

Seat
Screw

WFX12040E

Other WFX(F)12000 types

WFXS4R BW0507F
except the above item

Recommended Wrench
Insert Screw Tightening Torque
(insert)
(Nm)

Wrench
(seat)

BFTX03512IP

3.0

TRDR15IP

BFTX03512IP

3.0

TRDR15IP

LH035

150-200-250

0.10- 0.15 -0.20

10

Dmark: Standard stocked item (expanded item)

H59