6 Specific Areas

COURSE
FACILITIES LAYOUT TRAINING

LAYOUT OF FACILITY SPECIFIC
AREAS
1
FACILITIES LAYOUT TRAINING COURSE

LAYOUT OF FACILITY - SPECIFIC AREAS
Wellhead area
Helideck
Accommodation
Control room
Cranes & Lifting equipment / Mechanical handling & access
Crane study / requirements,
Lifting Equipment & methods
Transport ways/routes
Laydown areas / storage areas

WELLHEAD AREA
References:
Maersk Oil (Qatar), Drilling Department, Specifications to
Wellhead Platforms
Total, GS EP SAF 226, Completed Wells, Safety Systems and
Safety Rules
Total, GS EP SAF 021, Layout
NORSOK L-002, Piping system layout, design and structural
analysis
API RP 14E, Design and Installation of Offshore Production
Platform Piping Systems,

WELLHEAD AREA WELLHEAD & CONDUCTOR
Maersk Oil Qatar:
Standard conductor size is 30
(template drilled wells)
Standard conductor size is 20
(drilling on permanent jacket)
Largest diameter on wellhead is
that of the NT-2 connector: 28
3/8 (721 mm)
The NT-2 connector allows easy
and quick dismantling of the xmass tree

WELLHEAD AREA WELLHEAD & CONDUCTOR
Wellhead:

WELLHEAD AREA MOQ NEW WELLHEAD
New wellhead + xmas tree startup
Multibowl wellhead
with B and C sections
and valves to these
May also be
completed or modified
with a D section
wellhead

WELLHEAD AREA MOQ NEW WELLHEAD
Different options with
the new wellhead
system

WELLHEAD AREA VETCO GRAY COMPACT
Vetco Gray compact
tree, 5k / 6.5k

WELLHEAD AREA - ARRANGEMENT
Arrangements circle or row:
Tripod platforms/monotowers, wells in caison: Circle arrangement
Conventional 4-legged wellhead platforms: Row arrangement

WELLHEAD AREA CIRCLE ARRANGEMENT
In this arrangement, min. center-center distance between wells: 1 m
more distance required if larger / higher rated wellhead / X mass
6 wells and 2 risers inside

a 5 m dia column
15 wells inside a 5 m dia

column. The trees are staggered
and located on two different
decks
10

WELLHEAD AREA ARRANGEMENT IN ROW
Arranged in row. Larger xmass trees (10 K, Drill-Quip
tree).
Spacing x-direction: 2.25 m
Spacing y-direction: 2.0 m
11

WELLHEAD AREA FREE SPACE REQUIREMENTS
A black box cylinder, dia 38 (965 mm) vertically from cellar
deck and through top deck (for drilling purposes).
Flowline from the specific well may be inside this envelope as it is
removed during drilling/work over.
Minimum 12 diameter free cylinder from x-mas tree top up
through to the top deck to allow installation of wireline / CT riser
Allocate on top deck space (75 x 15) footprint for CT BOP on top
of x-mas tree.
Sufficient free space around all valve handwheels (min. 5
distance from wheel to structure), also applies to manual master
12

Coiled tubing BOP frame
13

Valves on B- and C-section of wellhead: Space for VR Tool, a
cylinder 15, extending 110 from well centerline.
VR tool
14

WELLHEAD AREA MOVEMENTS OF WELLHEADS
Wellhead and x-mass tree grows vertically when a cold well is
started.
This is due to the thermal expansion of the entire production
tubing, and is for example depending on the length of the well
and the flowing temperature
Typically the movement is in the range of 50 200 mm; exact
predicted data must be given by the company doing the
completion.
Further horizontal movements due to waves: About 25 mm in any
direction.
Production flowlines will need to follow the movement; i.e.
flowlines are subject to imposed displacement
15

WELLHEAD AREA FLOWLINE FLEXIBILITY
In the table below is given allowable nozze loads on the wing
valve for two different sizes of Vetco Gray compact trees.
Also the actual allowable nozzle loads on the production and test
manifolds must be considered.
Where large vertical movements are foreseen, there must be
quite some distance from nearest well to manifold (say 5 10 m),
and the manifold may be free to rotate.
Flowlines will often need to be designed with expansion loops.
16

WELLHEAD AREA FLOWLINE FLEXIBILITY
.
17

WELLHEAD AREA FLOWLINE EROSION
Ref. To API RP 14E, sec. 5
Where erosion may be a problem due
to solids in flow, use flow Tee (Target
tee) as first bend after choke.
18

WELLHEAD AREA FLOWLINE EROSION
Alternative to flow Tee 3 Dia LR
bend.
Choke valves installed to permit easy
removal and trim changes
Downstream flow passage within ten
nominal pipe diameters should be free
of abrupt changes in direction to
minimize flow cutting due to high
velocity.
Also refer to NORSOK L-002
19

WELLHEAD AREA PIPING DESIGN
Design with double-block-and-bleed (DBB) on manifolds. A twin
plug valve will have same face-to-face dimension as a ball valve.
Design with swab-over spool for easy change from producer to
injector.
20
WELLHEAD AREA NORSOK L-002 RECOMMENDATIONS

Well spacing, min. 2.5 m
Manifolds with flanges or clamp connectors at each end for
cleaning and future expansion purposes.
Long radius bends or flow Tee / Target Tee to be used between
choke and manifold.
21

WELLHEAD AREA DRILLING ACCESS
The top deck equipment shall allow the jack-up rigs cantilever to
have access.
It must be possible to reach all wells from one position of the
jack-up rig (drilling envelope); i.e. the rig must not be moved to
reach specific wells
Drilling access is designed to some specific rigs, and drilling
access drawings are prepared before new rigs are brought in.
22

(S+P+L) = 49 50 m for some of the listed drill rigs (North Sea)
but may be smaller in other regions. See specific rigs.
23

The top deck equipment should maximum be 28 m above mean
sea level, to allow the jack-up rigs cantilever to have access.
It must be possible to reach all wells from one position of the
jack-up rig; i.e. the rig must not be moved to reach specific wells
Drilling access is designed to some specific rigs, and drilling
access drawings are prepared before new rigs are brought in.
Typical drilling
envelope:
39 ft x 24 ft
24

WELLHEAD AREA WELL SERVICE ACCESS
The top deck should contain
hatches for access to x-mass trees
Three hatches inside each others,
one 3000 mm, one 1000 mm and
one 300 mm.
Often only made with 3 m x 3 m
square and then circular 300 mm
hatches inside the large square
hatch
300 hatches above each x-mass
tree
25

WELLHEAD AREA WELL SERVICE EQUIPMENT
The top deck must be sufficient in size to contain the equipment
(wire line, light coiled tubing or heavy coiled tubing).
Must be designed for most heavy part (typically the CT reel)
Standard coiled tubing reel (2), weight 30 tonnes @ max 1.5 m
waves (H1/3), 15 m from boat landing
Heavy coiled tubing reel (2 3/8), weight 60 tonnes, foot print 2.5
m x 7 m. Tubing being spooled onboard +Tank, 60 tons (4 m x 4
m footprint)
Design deck load min. 20 kN/m2 on working area of min. 20 m x
20 m.
Further space is required for CT control container, pumps, tanks,
depending on the job type
26

HELIDECK D-MEASURE AND HELICOPTERS
Ref. CAP 437
D-measure and design
load is characteristics
of helideck
Restricted zones are
shown here.
210obstacle free
zone
150limited obstacles
under an angle 2:1
(30 deg).
27

HELIDECK OBSTRUCTION FREE AREAS
Ref. CAP 437
28

HELIDECK D-MEASURE AND HELICOPTERS
29

HELIDECK MARKING
Ref. CAP 437
Marking with H,
installation name,
allowable load and Dmeasure
Sizes of letters and
colours as given in
CAP 437 / ICAO
Perimeter lights,
including colours, are
stated in CAP 437.
Note the Chevron
mark giving the 210
degr. sector
Min. 2 escape routes so it for all

wind directions is possible to escape
against the wind
30

HELIDECK RESCUE & FIRE FIGHTING
Helicopter crash equipment container with specified content
3 foam monitors, rather equally distributed around the periferi of
the deck - or DIFFS (Deck Integrated System)
2 x foam hose reels
Min 45 kg dry powder from 1 or 2 units with hoses and nozzles
Min 18 kg CO2 from 1 or 2 units
31

HELIDECK RESCUE & FIRE FIGHTING
DIFFS (Deck Integrated Foam Forming System) with pop-up
nozzles
Fire water demand: 6 l/min/m2

based on D-measure.
Pressure: Min. 6.5 barg
(same requirements for monitors)
http://www.youtube.com/watch?v=QyYC6RC2duo
32

ACCOMMODATION
References:
Maersk Oil, MODES 01, Safety Design
Maersk Oil, MODES 08, Accommodation Facilities
NORSOK C-001, Living Quarter Area
Shell DEP 37.17.10.10, Design of offshore living quarters
Shell DEP 30.00.60.15, Human Factors Engineering Control
Room Design
33

ACCOMMODATION
Located on safest place on the
installation
Isolated from fuel sources
greatest extend possible
Fire wall or adequate spacing
No risers underneath
Minimize windows facing
production
Noise & Vibrations
HVAC with F&G
Provide quick and easy escape
at least two independent
routes
34

ACCOMMODATION
Overall goals
To provide an area where the POB shall be protected from harm,
weather, noise and vibration.
To provide a standard of accommodation balanced with the
duration and regularity with which persons are required to reside
on offshore installations
To provide auxiliary spaces to facilitate the operational
requirements of the installation.
To achieve the optimum use of space and weight in terms of living
conditions and cost effective layout through appropriate functional
suitability, aesthetic appearance and coordinated interior
arrangements.
35

ACCOMMODATION
Specific goals
Provide design brief with requirements and the basis of design
Provide adequate spaces to fulfil welfare needs in terms of areas
for
Sleeping and resting
Personal hygiene
Catering and dining
Laundry
Recreation and leisure
Medical facilities
To provide adequate areas, where required, for management and

control functions
36

ACCOMMODATION
Specific goals (continued)
To provide good access arrangements between all areas that
personnel may require to use in both normal and emergency
conditions
To provide adequate space for utility services and equipment that
are required to be located within the LQ
To make provision in the design for utility services that make
cost-effective use of space and interface efficiently with planned
or existing platform utility services
37

ACCOMMODATION
Data / Philosophies / Strategies early stage
type of installation;
personnel capacity;
manning philosophy for all main operational phases;
catering philosophy;
CCR philosophy (if applicable);
environmental data on location;
design life;
helicopter type(s) and operational philosophy;
main evacuation philosophy;
38

ACCOMMODATION
Data / Philosophies / Strategies early stage
lifeboat capacity and number;
workshop area requirements (if applicable);
waste handling philosophy;
housekeeping (cleaning) philosophy.
39

ACCOMMODATION
LQ Area Room Programme NORSOK C-001, Annex A:
40

ACCOMMODATION
Allocation of offices Shell guidelines part 1:
41

ACCOMMODATION
Allocation of offices Shell guidelines part 2:
42

ACCOMMODATION
Day/Night shift (Back to Back) can be

sized for 2 persons (only 1 at the time)
Capacity:
Other cabins only 1 person during
Design for maximum POB
normal manning
Consider periods for increased manning
Provisions for Bunk beds
Future requirements ?
Bed spaces is always and issue !
43

ACCOMMODATION
Access and Layout
Areas with more than 5 persons shall have at least two exits
situated as far apart as possible (MODES 01) NORSOK C-001
Minimum door dimensions 2m * 0.8m
Rooms exceeding 20 m2
Stretcher
Medical room in vicinity to ERT
44

ACCOMMODATION
Main Accommodation area Typical rooms/spaces
Cabins with Shower & toilet
Canteen, galley, food store,
refrigerator rooms, freezer,
waste disposal
Offices
Leisure & Recreation
Laundry & Linen room
Medical room
Chapel / Prayer Room
TR (Depending on design)
45

ACCOMMODATION
Access and Layout
Cabin area as per NORSOK C-001
Single 6 m2 incl. bath
Double 12 m2 incl. bath
Bed min. 2100 mm * 800 mm
Shower 0.65 m2
Shower min width (centre) 700 mm
BF Accommodation
46

ACCOMMODATION
Access and Layout Shell proposal for 2 x 2 persons cabin:
BF Accommodation
47

ACCOMMODATION
Access and Layout South Arne/DK. Single rooms
Note that each room has window

BF Accommodation
48

ACCOMMODATION
Access and Layout
Cabins to be grouped in areas or corridors (Private Domain)
Linen store on each floor (all cabin levels)
Cleaners store on all main floor levels
Cabin to have unobstructed access to corridor leading to

minimum two independent escape routes
BF Accommodation
49

ACCOMMODATION
50
AD Level 3

ACCOMMODATION
Access and Layout
Recreation areas, not less than 1.5 m2 per bed (NORSOK)
As appropriate
TV lounge
Coffee bar
Activity room
Gym
Grouped together
51
BF Quiet room

ACCOMMODATION
AD Level 2
52

ACCOMMODATION
AD Level 2
53

ACCOMMODATION
BF Level 1
54

ACCOMMODATION
Access and Layout
Dinning room
1.2 m2 per person for approx. 50% POB
Near Galley and serving area
BF Accommodation
55

ACCOMMODATION
AD Level 2
56

A0 Cladding wall
ACCOMMODATION
A60 wall
A0 Shutter
B15 wall
57
AD Level 2
A60 wall

ACCOMMODATION
BF Level 2
58

ACCOMMODATION
Access and Layout
LQ Laydown area
Waste handling
Containers
Access
To Provision store
To General Provision
BF Accommodation
59

ACCOMMODATION
Access and Layout
LQ storage area
Provision stores
Cold Storage
Freezer
Main store
Linen store -Each floor with cabins
Cleaners store Each floor
BF Accommodation
60

ACCOMMODATION
AD Level 2
BF Accommodation
61

ACCOMMODATION
SA Level 1
BF Accommodation
62

ACCOMMODATION
Working area in relation to
acc.
Central Control Room See
separate section
Telecommunications & Radio
Room
Workshops & Stores
Laboratories
Offices
Changing rooms
(male/female)
ERT storage room
63

ACCOMMODATION
Utility area in relation to acc.
Plant rooms Elec., battery, emergency gen.
Potable water
HVAC & air treatment
Firewater pumps
Sewage treatment
Noise & Vibrations

Diesel with subsequent risk of fire and smoke
development
64

ACCOMMODATION
For estimates +/- 25%. Weight of LQ versus POB
Ref. Shell DEP 37.17.10.10-Gen
65

ACCOMMODATION
For estimates +/- 25%. Area of LQ versus POB
Ref. Shell DEP 37.17.10.10-Gen
66

CONTROL ROOM
Standards / Guidelines as reference:
NORSOK S-002, Working Environment
OGP Report 454, Human Factors engineering in projects
ISO 11064 (1 to 3), Ergonomic design of control centres
67

CONTROL ROOM - REQUIREMENTS
Located at a location as safe as possible, away from the work
areas (utility, process) in non-classified area.
Integrated platforms: In or adjacent to accommodation
Bridge connected platforms: Where safely and functionally
Well protected against all dimensioning hazards
No doors directly from work area to CCR
Toilet located in vicinity (few meters from CCR)
Space for future expansion (control stations, desks, etc.) 25%
spare space for future 20 years
Low noise level (< 50 dB) well protected against vibrations
Light level: 500 LUX
68

CONTROL ROOM - REQUIREMENTS
Some companies require windows in CCR with human factor as
argument this is requirement in NORSOK
Integrated with maritime control room / telecom room
Windows at the side of control desk
Guide (Shell): 9 15 m2 per control station
Good access to
Supporting facilities incl. production supervisor office
Production areas
Emergency escape routes + life boats
Provided with or in vicinity of:

Work permit administration system/facilities
69

CONTROL ROOM DESIGN STEPS, ISO 11064-2
70

CONTROL ROOM DESIGN, ISO 11064-3
71

CONTROL ROOM DESIGN, ISO 11064-3
72

CONTROL ROOM EXAMPLE, LOCATION
Note:
Blast wall from
process area
and swith gear
room as
additional
barrier
73

CONTROL ROOM EXAMPLE, LAYOUT
(49:F&G
Matrix
Copier and
printer in
same room
is not best
practice)
74

CONTROL ROOM SHELL GUIDELINE
75

CONTROL ROOM SHELL GUIDELINE
76

CONTROL ROOM BAD DESIGN
Usual office desks does not give enough space for monitors
Printers etc. located under the desks and obstruct legs of operator
77

CRANES & LIFTING EQUIPMENT
Mechanical Handling Philosophy
Crane Study & Crane requirements
Lifting equipment and methods
Mechanical Handling Study / Mechanical Handling Plan
Access / clearance requirements
Transport ways / routes
Laydown areas
78

MECHANICAL HANDLING PHILOSOPHY
Strategy for use of permanent means versus temporary / portable
Parameters / criteria: How often, how heavy
79

Another strategy (NORSOK R-002, table B.1)
80

Further the strategy must define:
Main mechanical handling equipment available (incl. Crane)
Description of main transport routes incl. design criteria
Lifting restrictions, philosophy for lifting above process area
Weather constraints
Definition of largest / heaviest item to be handled per area and
description of transportation route and handling equipment
Requirements for dropped object protection and swinging load
protection (crashbars, bumpers)
Description of goods handled to/from helideck
Load categories for mono rails, hoists and pad eyes.
81

CRANE STUDY
Basis for location of cranes and crane boom rests
Visibility to laydown areas
Description of handling with main cranes to/from supply boat and
internally on topside
Listing of most common lifting operations and frequency of these
Description of max allowable lifting heights, coverage and
restrictions.
Personnel transport? (MOB boat, personnel basket)
Lifting requirements including well service equipment
Sketch: Minimum radius and max. radius for heaviest lift
Strategy for changing hook (re-reeving) and wire change out
82

CRANE LOCATION / SUPPLY BOAT APPOACH
Supply boat approach on blow-off side (or prevailing wind parallel
to the side being lifted from)
No lifting over riser / pipelines
Full visibility from crane cabin to supply boat
Need for more cranes on same platform?
Wind
Need for take-over laydown area
Wind
83

CRANE STUDY / CRANE REQUIREMENTS
Design: EN 13852-1, Offshore Cranes
Max/min radius, SWL@radius,
Offshore lifts: Max. Load/radius/wave height (typically 2.5 - 4 m)
Approval/design for manriding?
Additional brake on winches
Emergency power/pumping system
Need to rotate more than 360?

Mechanical & structural classification (F.E.M)
Zone/EX requirements (incl. Zone 2 kit on engine)?
84

CRANE STUDY / CRANE REQUIREMENTS
Example of real crane
lifting curves
85

LIFTING EQUIPMENT & METHODS
Offshore crane
Chain sling
Traverse
crane
Polyester round
sling
Monorail
crane
Beam clamp
Lever hoist
Chain hoist
86

LIFTING EQUIPMENT & TRANSPORT METHODS
Sack truck
Tripod
Pallet truck
Turnable truck
Pneumatic lifting
bag
Hydraulic
jacks
Mobile cantilever hoist
Roller skates
87

LIFTING EQUIPMENT & TRANSPORT METHODS
Skidding system
Access by absailor
Helicopter here lifting

one out of 3 parts of a
crane boom.
88

MECHANICAL HANDLING STUDY
A detailed plan for all items, requiring the plan (ref. Strategy):
89

The plan must also adress withdrawal areas & handling:
Seawater lift pumps
S&T heat exchanger - tube bundle (required pulling points?)
Plate heat exchanger plate pack
Centrifugal compressor bundle / aero assy
Multistage centrifugal pumps cartridge
Pig launchers / receivers pig handling and space requirements
It may be required to
design with a gantry
crane or runway beam
over equipment inside
modules
90

Runway beam plans are produced (some oil companies require
Mechanical Handling Layout Drawings):
Also address for
each handling
equipment, how
it must be load
tested during
re-certification
(need for
floating load
91

Example: Mechanical Handling Layout Drawing:
92

The tables are supported by plots from a 3D model study, and
sketches to show the lifting/handling:
93

TRANSPORT WAYS / ROUTES
Must be sized to allow transportation of largest/heaviest item to
be handled from its position to the actual lay down area.
No steps or tresholds on transport ways
Consider any special transport remidies (fork lift, pallet lifter, etc)
Transport to mech. Workshop must be possible for items in
question.
A goods elevator should be considered for transport between
levels
Transportation both horizontally and vertically must be
considered.
94

LAYDOWN AREAS / STORAGE AREAS
Preferably at periphery, preferably in unclassified areas
Preferable be visible from the crane
If more than one crane, a laydown area for take-over
Laydown area for accomodation containers
Laydown area for tote tanks (chemicals, etc.). Far from
accomodation
Laydown area for containers generally
Laydown area / deck space for well service equipment
Laydown area for service containers + equipment for backload
Laydown areas must be available on each level of the p/f
Laydown areas not too near crane pedestal (minimum Radius!!)
95

Must be designed for anticipated max load (kg/m2)
Allowable deck loads to be shown in load plans
96

Storage areas should be near to appropriate laydown area and on
same level.
Separate storage area for accomodation / catering
Storage of chemical tanks and tanks with flammable liquids far
away from accomodation and service areas.
A dedicated area should be designed for scaffolding
A permanent storage area for mechanical workshop and
mechanical equipment (near workshop)
ED
platform
scaffold
areas
97
THANK YOU
98

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COURSE

FACILITIES LAYOUT TRAINING

FACILITIES LAYOUT TRAINING COURSE

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

6 wells and 2 risers inside

15 wells inside a 5 m dia

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

Also refer to NORSOK L-002

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

WELLHEAD AREA NORSOK L-002 RECOMMENDATIONS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

Min. 2 escape routes so it for all

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

Fire water demand: 6 l/min/m2

LAYOUT OF FACILITY - SPECIFIC AREAS

LAYOUT OF FACILITY - SPECIFIC AREAS

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

To provide adequate areas, where required, for management and

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

Day/Night shift (Back to Back) can be

Consider periods for increased manning

Provisions for Bunk beds

Bed spaces is always and issue !

FACILITIES LAYOUT TRAINING COURSE

LAYOUT OF FACILITY - SPECIFIC AREAS

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

FACILITIES LAYOUT TRAINING COURSE

Note that each room has window

FACILITIES LAYOUT TRAINING COURSE

Cabin to have unobstructed access to corridor leading to

FACILITIES LAYOUT TRAINING COURSE