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ENGLISH

O per a t i n g i n s t r u c t i o ns f o r
Aer z e n c o n t r o l s y s t e m

Aerzen - one step ahead

www.aerzen.com

AERZENER MASCHINENFABRIK
GMBH
AS-002 C EN
AS-002 C EN

Translation of the original instructions

182 033 000

11-2011

ENGLISH
The INFO page is to be read before commissioning.
Any noted instructions and changes are to be implemented.
We reserve the right to correct typographical errors and content errors and make revisions
related to technical changes.

AS-002 C EN

Translation of the original instructions

Table of contents

ENGLISH

Front page...................................................................................1
Instructions on info page.............................................................2
Table of contents.........................................................................3
Installation position......................................................................4

1.
Aerzen control system.................................................5
2.
Overview of operating fields.................................. 6 - 7
3.
STARTING and STOPPING the machine............. 8 - 10
4.
Warning, alarm and cut-off, malfunction..................11
5.
Fault registry....................................................... 12 - 13
6.
Opening Main menu............................................ 14 - 15
7.
Switching AERtronic from

LOCAL to REMOTE............................................. 16 - 17
8.
Service and maintenance...................................18 - 19
9.
Maintenance / service resetting................................20
10.
Regulation with PID controller...........................21 - 25
11.
Units conversion

from C to F and bar to psi.......................................26
12.
Screen saver and cleaning................................27 - 28
13.
Module status..............................................................29
14. Timer............................................................................30
15. Parameter............................................................31 - 59
16.
Connection of the control system.....................60 - 64
17.
Fault / malfunction messages...........................65 - 67
18.
Alarm and warning messages...................................68
19.
Maintenance messages..............................................69
20.
Status messages........................................................70
21.
Connection of the Modbus.........................................71
22.
Connection of the Profibus........................................72
23.
Battery change....................................................73 - 74
24.
Technical data.............................................................75
25.
INFO page............................................................ 76 - 77

AS-002 C EN

Translation of the original instructions

Installation position / AERtronic AS 300


ENGLISH

Modular installation
of the control system

Be

isp

ie

l/

ex

am

pl

Operating unit with Touch Panel

AS-002 C EN

Translation of the original instructions

Aerzen control system AERtronic AS 300

ENGLISH

Safety information
Commissioning, operation, parametrisation and maintenance of the control system
must only be performed by trained personnel.
Improper operation may result in property damage and personal injury!
General specifications
The AERtronic AS 300 is used as a control system for rotary piston machines.
The AERtronic is equipped with a color graphic display with a touch screen.
At least one basic compact module and additional I/O modules are needed for the
overall system.
The AERtronic AS 300 is set according to order and includes all operating
parameters, such as pressures, temperatures, ...
During the initial commissioning, deviations from these settings can be carried out
The additional handling and operation of the control system is predefined in the
display and guides the operator through the menu in a structured manner.
The AERtronic AS 300 includes all functions for the starting and shutdown
procedure as well as the display and querying of the operating parameters.
The AERtronic AS 300 can be used as a display and monitoring unit as well as
control of a rotary piston machine.

Aerzener Maschinenfabrik reserves the right to make changes, expansions or


improvements to this product, hardware and software, as needed. This implies no
obligation to update equipment that has already been delivered.

AS-002 C EN

Translation of the original instructions

2. Overview of operating fields

ENGLISH

5.) Tab
Pressure ranges

7.) Tab
additional operating parameters

6.) Tab
Temperature ranges

1.) Information
menu

8.) Tab
Service and Setup

2.) Service message


optical message
for pending service
work

9.) Selection keys of the


particular display menu
within a tab
(discharge pressure, intake pressure,
discharge temperature,
oil temperature, etc.)

3.) START

4.) STOP

10.) Graphical representation


13.) Measured value display

12.) Range indicator of


the respective operating
parameter

AS-002 C EN

11.) Numerical value display

Translation of the original instructions

ENGLISH

Overview of additional operating fields


Previous screen

RESET

Deletes last entry

Increase value / scroll up

ENTER

Decrease value / scroll down

AS-002 C EN

Translation of the original instructions

3.
3.1

STARTING and STOPPING the machine


Ready-to-start condition

ENGLISH

The machine is ready to start if the following items are satisified.


- no warning is active
- no shut-down is active
- the restart delay has expired.
- the starting block is not blocked by many starts/hours
If only one condition is not satisified, the machine is not ready to start. Conditions
that are not met are displayed in the information menu as an message, warning
or shutdown. In order to create the ready-to-start condition, there must be an
acknowledgement.

Messages
M02 Switching cycles
exceeded
M02 Switching cycles
exceeded

AS-002 C EN

Translation of the original instructions

Maschinen START

The machine can be started either locally or remotely, if no warning and / or


shut-down and starting block (restart interlock or starts/hour) are active.
Pressing the green button in the display starts the machine in the operation
mode "local".

ENGLISH

3.2

Discharge pressure

0.00

The starting of the machine is complete if the compressor symbol in the


green area no longer flashes.

Discharge pressure

1.80

AS-002 C EN

Translation of the original instructions

3.3

STOPPING the machine


Pressing the red button in the display stops the
machine.

ENGLISH

Discharge pressure

1.80

Switching off the machine is completed if the compressor symbol in the green
area no longer flashes and the symbol Stoppage / OFF is displayed in the
green button.

Discharge pressure

0.00

10

AS-002 C EN

Translation of the original instructions

4. Warning, alarm and cut-off

Discharge pressure

ENGLISH

The screen flashes yellow if


a warning or an alarm has
expired. Alarms and warnings
do not cause a shutdown of the
machine, but prevent restart
when the machine is stopped.
After the acknowledgement
or reset, the screen shows
continuous yellow illumination if
their is still a malfunction

The screen flashes red if


a shutdown has occurred.
After acknowledgement
or Reset, the screen
continuously flashes red if a
malfunction is still present.
A shutdown always causes
the main motor to be
switched off.

Discharge pressure

The flashing information button provides detailed information about the malfunction
message.

Messages
A 005 Discharge pressure
E 019 Discharge pressure

Date and time of the


event

Note: The cause of the fault needs to be checked and eliminated. Only after that is a
restart of the machine advisable.
AS-002 C EN

Translation of the original instructions

11

5.

Fault registry

All events with data and time are stored in the fault registry.
An overview of all alarms, warnings and shutdowns is given in the appendix.

ENGLISH

Main menu
Control system

Base load change

Timer

Display

Machine parameters

Limit values

Service

Configuration

Service menu
Maintenance intervals

Fault registry

Acknowledge maintenance

Hours counter

Load factory setting

Save factory setting

Parameter history

12

AS-002 C EN

Translation of the original instructions

Fault registry menu


A 018 Pressure ratio

ENGLISH

Appearance of an
alarm or warning.
Appearance of a
shutdown

A 005 Discharge pressure


E 019 Discharge pressure
E 019 Discharge pressure
A 005 Discharge pressure

Triggered and
acknowledged
alarm or warning
Triggered and
acknowledged
shutdown

E019 Discharge pressure


Indicates all available
measured values at the
time of the event.

AS-002 C EN

Translation of the original instructions

13

6.

Opening Main menu

ENGLISH

Service
Air filter
Pressure intake filter
Breather holes

Operating times
Operating hours:
On-load hours:
Idle run. hours:

Setup
Log in under one of the
selections.

User
Admin
Superadmin

14

AS-002 C EN

Translation of the original instructions

User Logon
Enter code 12345
confirm Enter
User login
User

ENGLISH

Admin
Superadmin

Main menu

Control system

Base load change

Timer

Display

Machine parameters

Limit values

Service

Configuration

AS-002 C EN

Translation of the original instructions

15

7.

Switch AERtronic from LOCAL to REMOTE

Main menu

ENGLISH

Control system

Base load change

Timer

Display

Machine parameters

Limit values

Service

Configuration

Control system menu


Regulation

Miscellaneous

Communication

Depending on the access code, the display of the menu items may vary.

16

AS-002 C EN

Translation of the original instructions

General control menu

Remote load / idle:


Remote on / off :
Automatic restart:

Cont. operation

Off
Digital
No

The lock signifies that remote operation has been selected.


Starting and stopping the machine using these keys is
NOT possible.

ENGLISH

Operation mode:

Selection of operating location


for Start-/ Stop
Off
Control panel
Digital Corresponding

Digital input

"Remote On/Off"
Modbus/Profibus
Corresponding bits via the
communication

Comment:
In the "Modbus / Profibus" selection, the location lock (locks) appears only after the "Remote ON / OFF"
enable bit is set (byte 2, bit 7)

AS-002 C EN

Translation of the original instructions

17

8.

Service and maintenance

The operator is informed about maintenance to be performed or a service.


The information is displayed with a flashing background screen and occurs 100 hours
before the actual service interval.
Pressing the information button yields the exact information about the pending
maintenance or the service.

ENGLISH

Note: The maintenance and service information is to be regarded as a


supplementary assistance. What is binding for any maintenance or service is
the information in the operating manual of the assembly or machine stage in
question.

Discharge pressure

18

AS-002 C EN

Translation of the original instructions

W0 1 Maintenance interval
Air filter:

ENGLISH

Messages

After the acknowledgment


of the maintenance or
service, the background
is continuously yellow.
The actual resetting of
a maintenance interval
occurs in the service
menu under the menu
item "Acknowlege
maintenance", as long
as the message remains
active and the information
button is flashing.

On the Service tab, the times until the next maintenance are displayed on the
first page. Obtain additional information by pressing on the interval with the blue
background.

Service
V-belt 500h
Coupling 1000h
Pressure valve 1500h

V-belt
Service in 500h
Check condition of V-belt,
replace if necessary
Check orientation of pulleys,
correct as needed

AS-002 C EN

Translation of the original instructions

19

9.

Reset maintenance or service

After conducting the maintenance, it must be reset in the "Acknowledge Maintenance


Interval" menu and thereby cause the service counter to be restarted.

ENGLISH

Main menu
Control system

Base load change

Timer

Display

Machine parameters

Limit values

Service

Configuration

Service menu
Maintenance interval

Fault registry

Acknowledge

Hours counter

Load factory setting

Save factory setting

Only visible for


Aerzen technical
personnel!

Parameters history

Maintenance acknowledgment menu

Maintenance counter
air filter:

Reset

Maintenance counter
pr. filter cartridge:

Reset

Maintenance counter for


coupling:

Reset

Maintenance counter for


pressure valve:

Reset

Maintenance operations
that must be reset have
a yellow background.
When "Reset" is pressed,
the service counter is
restarted.

Caution: Also maintenance


that is not yet pending can
be reset by pressing the
"Reset" key.

Note: The appearance and resetting of the maintenance and service intervals
are stored in the history memory along with the date and time and can be
viewed at any time by Aerzen service personnel.

20

AS-002 C EN

Translation of the original instructions

10. Regulation with PID controller

ENGLISH

Basic information:
The AERtronic AS 300 is equipped with a software PID controller. It is used to control
the suction pressure or discharge pressure. The actual value is read in at the analog
input for the system pressure. The set value for the pressure can either be predefined
over the operation panel or the communication Modbus/Profibus. A corresponding
analog output (for example pressure control) then predefines the rotational speed
for a frequency converter. An external speed pre-set is also possible with an analog
input (ext. predefinition) or over the communication Modbus/Profibus, if available and
configured.

Opening the control parameters


Control system menu
Regulation

Miscellaneous

Communication

Set value for the PID


controller. The control
output attempts to keep
the system pressure at
this value.

Regulation menu
Set pressure:
Idling pressure/max.
pressure:

Speed setting:
Pressure regulation:

Auto
Discharge side

Switching between
Automatic and Manual
mode and external speed
preset
Selection of the control
system on the intake and
discharge side

If the system pressure exceeds this value, the


machine is switched into idling mode if there is a
load/idle control. If the pressure falls below the set
pressure, the system switches back into operation
under load. (Refer also to Run/Shutdown mode)
AS-002 C EN

Translation of the original instructions

21

Regulation menu
Minimum regulation limit

ENGLISH

Limits the controller


output to this set value.
Normally is not needed
because the minimum
rotational speed on the
FU must be limited

P-portion:
I-portion:
D-portion:

Control parameters:
P-portion = Controller faster
I-portion = Controller slower
D-portion = Controller faster with
pressure regulations usually 0%

22

AS-002 C EN

Translation of the original instructions

Controller in manual mode

ENGLISH

If the PID controller is set to manual mode in the controller parameters, the selected
value can be changed by using the shown cursor buttons.

Selected value

Change of the selected


value or the speed in
manual mode.
Cursor keys appear only
after the engine starts up.
Load/idle and cut-off/continuous mode
If the machine is equipped with load/idle valves, these can be controlled by the
AERtronic AS 300. The configured digital output (load valve) takes over the control of
the interphase transformer and discharge magnet valve. In idle mode the volume flow
on the input side of the compressor is reduced by a suction valve and the pressure
side is balanced by a discharge valve.
The machine always switches to idle mode while starting and stopping and during
stoppages.

AS-002 C EN

Translation of the original instructions

23

Machine parameters menu

ENGLISH

Maximum machine pressure:

After the start command


and expiration of the set
run-up time, the machine
switches into operation
under load.

Restart interlock:

Run-up time:

Star/delta switchover time:

The system pressure is used as the actual value for the load/idle control. If it exceeds
the limit value for Idle pressure the machine automatically switches to idle mode.
If the system pressure falls below the Set pressure it switches back to load mode.
The parameter minimum idle time in the machine parameter menu causes a delay
switching between load and idle and prevents quick switches between loads.

24

AS-002 C EN

Translation of the original instructions

The load/idle mode can also be controlled externally by a configured digital input
(remote load/idle) or the communication Modbus-/Profibus.

Operating mode:
Remote load / idle

Power on
operating mode

Load/idle mode depends


on:
From system pressure
Digital Digital input
(Signal 1 load mode)
Modbus-/Profibus bit
in the communication

Digital

Remote On / Off

Off

Automatic restart:

No

ENGLISH

General control menu

Cut-off mode
If the cut-off operation mode is active the machine additionally switches to standby. It
also switches off the main motor and the AERtronic AS 300 remains keyed.
This is indicidated by the standby symbol

To prevent the main motor from being switched on and off all the time there is a Runon time in the machine parameter menu. Only after the run-on time is expired and the
machine switches to idle mode it is switched to standby. If the system pressure falls
below the set pressure the machine is restarted from standby mode and takes over
the load mode.
Ctinuous mode
If the continuous operation mode is active, the machine switches to idle mode but
does not enter standby mode.

AS-002 C EN

Translation of the original instructions

25

11.

Conversion of the units C to F and bar to psi

ENGLISH

Main menu
Control system

Base load change

Timer

Display

Machine parameters

Limit values

Service

Configuration

Display menu
Limits trend graph

Cleaning display

Units

Screen saver

Conversion
from bar to psi

Units menu
Pressure unit:
Temperature unit:

BAR
C

Conversion
from C to F

26

AS-002 C EN

Translation of the original instructions

12.

Screen saver and cleaning

ENGLISH

Cleaning of the screen

Main menu
Control system

Base load change

Timer

Display

Machine parameters

Limit values

Service

Configuration

Display menu

Limits trend graph

Cleaning display

Units

Screen saver

AS-002 C EN

Translation of the original instructions

The cleaning is only


possible when the machine
is switched off. The menu
item "Cleaning display"
is suppressed when the
machine is running.

27

Cleaning display menu

ENGLISH

Attention: After starting this function,


the control system cannot be operated
further for 1 minute.

Start

After pressing Start,


the screen is blocked
for one minute and
cleaning can be started.
The time remaining
is displayed on the
screen. The cleaning
should be done with a
soft cloth. Aggressive
and abrasive polishing
compounds must not be
used, because in this
case the display can
sustain damage.

Screensaver

Screen saver menu


Screen saver:

Yes

Screen saver delay:

Brightness in normal
mode

Brightness standard:
Brightness screen saver:

28

With the selected


screensaver, the display
goes into screensaver
mode after the expiration
of the set time.

Brightness when the


screensaver is active

AS-002 C EN

Translation of the original instructions

13. Module status

ENGLISH

The Basic Compact and Smart (EMO) modules do not have LEDs and therefore also
have no status message of the digital inputs and outputs.
For this reason, the "Module status" screen indicates the current status of the digital
inputs and outputs.

3x
Controlled inputs and
activated, controlled
outputs are shown in
green.
EMERGENCY
OFF

Motor
protection
Main motor

Remote
On / Off

Malfunction
(Motor Off)

Start main motor


Line protection
or frequency
converter

Ready to start

Motor protection
Oil mist separator

Warning /
Alarm

Comment:
The assignments of the digital inputs/outputs listed above relate to the standard
version.
The specific version can be taken from the respective circuit diagram.

AS-002 C EN

Translation of the original instructions

29

14. Timer

ENGLISH

Eight time-switch channels are available.


The control system evaluates the channels of the series.
On a weekday activated in the time-switch channel, the system is switched on or off
corresponding to the set activation and cut-off time.
The activation time must always be before the cut-off time. If the system is to run
round the clock, activation and cut-off times must be set to 0:00 or to the times 0:00
and 24:00 and the desired weekdays must be activated.

Main menu
Control

Base load change

Timer

Display

Machine parameters

Limit values

Service

Configuration

Timer menu
Off

Timer:

Date:
Time:

Timer menu
Off

Channel 1:
Mon
off

Tue
off

Wed
off

Thu
off

Fri
off

Sat
off

Switch-on time:
Switch-off time:

30

AS-002 C EN

Translation of the original instructions

Sun
off

15. Parameter
Machine parameter menu

Menu path:

Main menu --> Machine parameters

Parameter

Range of values / basic settings / notes

Max. machine pressure

default : --,-- bar


Limits the set value and discharge pressure to this value

Admin

Restart interlock

10 -- 600 s / default: 10 s
After the main motor stops, the machine is ready to start
again only after this time expires

Admin

Run-up time

3 - 30 s / default: 6 s
After expiration of the run up time, the "Delta" output is
activated if it is configured. In this time, the regulation is
deactivated and the machine is in the unloaded state.
Activatio of the run up time when main motor is started.

User

Star/delta switching time

10 -- 100 msec / default: 40 msec


Equalizes the actuation and cut-out times of the star/
delta contactors

Superadmin

Acceleration time

1 -- 60 s / default: 1 s
The startup time + acceleration time yield the release
for the regulation. The machine switches into operation
under load or regulates the system pressure using the
speed. However, the machine requirements must be met
for this. Refer also to PID Regulation chapter

Admin

Min. motor run time

0 -- 60 min / default: 2 min


After the main motor is started and cut-off mode is
activated (Control system --> Miscellaneous), the
machine does not switch into Standby mode until the
min. motor run time is expired.
Requirement: Idling mode and expired run-on time.

Admin

Min. idling time

0 -- 120 s / default: 2 s
Prevents the switching between idling mode and
operating under load from occurring too quickly. Only
after this time expires can the machine be switched back
into operation under load.

Admin

Min. run-on time

30 -- 1200 s / default: 30 s
When cut-off mode is activated (Control system -->
Miscellaneous), the machine switches into Standby
mode after this time expires (main motor off).
Comment: After main motor start, the "min motor run
time" must first have expired.

Admin

AS-002 C EN

Translation of the original instructions

ENGLISH

15.1

Password

31

ENGLISH

32

Cut-off time

1 -- 60 s / default: 5 s
After a Stop command, the main motor is switched off
only after expiration of this time. During this time, the
machine is in the unloaded state if there is Idling/Full
load regulation.

Admin

Oil pressure delay

10 -- 60 s / default: 10 s
After machine start, the monitoring of the oil pressure is
activated only after this time expires. Precisely during
frequency inverter operation is an adjustment possibly
necessary here

User

Oil pressure 2 delay

10 -- 60 s / default: 10 s
Oil pressure delay of the 2nd stage. Same function as
parameter "Oil pressure delay"

User

Switching cycles

2 -- 60 switching cycles / hour / default: 6 / h


The main motor starts per hour are counted and prevent
the machine from starting when the limit is exceeded.

Admin

Pressure rate
monitoring:

Yes / No / default No
When "Yes" is selected, the pressure rate of the
machine will also be monitored. A corresponding screen
is shown under the pressure measurement values.

Superadmin

Average ambient
pressure

50 1500mbar / default 1000mbar


The placement height of the machine can be adjusted
here

Superadmin

Fan
Run-on time

0 -60 min / default 0 min


Run-on time of the fan after system stoppage. The
assigned digital output is "Fan".

Admin

AS-002 C EN

Translation of the original instructions

15.2

Control menu

The control system menu comprises the following submenus:


- Control
- Communication
- Miscellaneous
Regulation menu
Main menu Control Regulation

Parameter

Range of values / basic settings / notes

Set pressure

-1.0 16.0 bar


default : 0.5 bar
-
Set value for PID regulator
-
If the system pressure falls below this value, the machine
switches into operation under load, the contact of the
digital output "On-load" closes, and the solenoid valves
are triggered.
-
If the system pressure falls below this value, the machine
starts from Standby mode. The parameter "Cut-off
mode" must be selected under "Control system
Miscellaneous".

User

Idling pressure/
Max. pressure

-1.0 Maximum machine pressure (machine parameters)


default : 0.7 bar
-
If the system pressure exceeds this value, the machine
switches into idling mode when there is load/idling
regulation. The contact of the digital output On-load
opens.
-
If the system pressure exceeds this value, the analog
speed output Pressure regulation is set to 0.

User

Speed setpoint

Auto / Manual / External


default : Auto
-
Auto: The internal PID controller is in Automatic mode
and with the aid of the analog speed output Pressure
regulation attempts to keep the system pressure
constant. See also parameter Set pressure
-
Manual: The internal PID controller is in Manual mode.
After the start and run up of the machine, the speed
can be changed using the cursor keys in the Selected
value screen.
-
External: The speed can be preset via an externally
active 4-20mA signal. To do this, an analog input must
be configured as Ext. allocation. In this context,
4mA=0%=min. speed and 20mA=100%= max. speed.

User

Pressure regulation

None / discharge side / intake side


default : None
-
None: The PID controller is inactive
-
Discharge side: The internal PID controller regulates
the discharge side of the machine.
-
Intake side: The internal PID controller regulates the
intake side of the machine. The setting is used with
vacuum machines.

User

Minimum
Minimum regulation
limits

Minimum regulation limits


default : 0%
This value limits the speed at the bottom end. As a rule, this
function does not have a use, because a limitation is forced on the
minimum speed in the frequency converter.

User

AS-002 C EN

Translation of the original instructions

ENGLISH

15.2.1
Menu path:

Parameter

33

P-portion

ENGLISH

I-portion

0 100%
default:50%
The P-portion represents the proportional part of the PID controller.
If this parameter is increased, then the step response (controller
output or speed) with an actual value change (system pressure) is
accordingly higher. The P-portion is thus only proportional to the
actual value signal.
P-portion = Controller response = Controller faster
0 100%
default:20%
The I-portion represents the integral portion of the PID controller.
If this parameter is increased, then the control speed of the
controller output (speed) also increases when there is a regulation
variance (fference between set pressure and system pressure).
The I-portion is thus integrated in terms of timing with the controller
output as long as there is a regulation variance.

User

User

I-portion = regulation speed = controller faster

D-portion

0 100%
default:0%
The D-portion represents the differential portion of the PID
controller. The D-portion does not react to a regulation variance
(difference between set pressure and system pressure), rather,
only to its rate of change. Thus, the faster the system pressure
changes, the higher is the controller output (speed).
With normal pressure controllers, this D-portion is usually zero.
D-portion = Controller response to changes in actual value =
Controller faster

User

Switch-on
temperature
Heating

-20 120C
default : 0C
If the Ambient temperature drops below this set value, the contact
of the digital output Heat is closed and the heat is thereby
switched on. This function is active both the when the machine is
stopped and during operaiton.
The following parameters absolutely must be set:
-
An analog input must be parameterized to "ambient
temperature".
-
A digital output must be parameterized to Heat.

User

Cutoff temperature
Heating

-20 120C
default : 10C
If the ambient temperature increases above this set value, the
contact of the digital output Heat is opened, and the heat is
thereby switched off. Refer also to Heat switch-on temperature

User

Switch-on
temperature
Fan

Cutoff temperature
Fan

34

-20 120C
default : 40C
If the ambient temperature increases above this set value, the
contact of the digital output fan is closed, and the fan is thereby
switched on. This function is active both the when the machine is
stopped and during operaiton.
The following parameters absolutely must be set:
-
An analog input must be parameterized to "ambient
temperature".
-
A digital output must be parameterized to Fan.
-20 120C
default : 30C
If the ambient temperature drops below this set value, the contact
of the digital output Fan is open and the ventilation is thus
switched off. Refer also to Fan switch-on temperature

AS-002 C EN

Translation of the original instructions

User

User

15.2.2
Menu path:

Communication menu
Main menu Control Communication

Parameter

Range of values / basic settings / notes

Address

0 31
default : 1

User

Record

Standard / Modbus
default : Standard
-
Standard: Protocol for the transfer of the firmware
-
Modbus: Modbus-slave-RTU protocol with RS485
interface.

User

Speed setpoint

4800 / 9600 / 19200 / 57600 / 115200


default : 19200

User

15.2.3
Menu path:

ENGLISH

Parameter

Miscellaneous menu
Main menu Control Miscellaneous (General control)

Parameter

Range of values / basic settings / notes

Operating mode

Cut-off mode / continuous mode


default : Cut-off mode
-
Continuous mode: Machine switches just into operation
under load and idling and not into standby mode
-
Cut-off mode: In idling mode, the machine switches into
standby mode after the expiration of a the after-run time (main
motor off)

User

Remote load /
idling

Off / Digital / Modbus Profibus / RS485 Intern


default : Off
-
Off: The on-load / idling regulation is determined by the
system pressure and the limit values Set pressure and Idling
pressure.
-
Digital: The operation under load is determined as a function
of the digital input Remote on-load/idling. With the logic NO,
the operation under load is executed with signal value 1.
-
Modbus/Profibus: The on-load/idling operation depends on
the communication. Two bits are needed for this purpose. One
bit as basic enabling 1 and the other bit for on-load operation
1 and idling 0. See additional Modbus or Profibus list
-
RS485/internal: Only for integrated control

User

Remote On / Off

Off / Digital / RS485 Profibus


default : Off
-
Off: The starting and stopping of the machine is done locally
with the keys on the control module
-
Digital: The machine is started and stopped as a function of a
digital input Remote On/Off. With the NO logic, the machine
is started with a 1 signal
-
Modbus/Profibus: Starting and stopping is done via the
communication. Two bits are required for this. One bit as basic
enabling 1 and the other bit for starting 1 and stopping 0.
See additional Modbus or Profibus list

User

AS-002 C EN

Translation of the original instructions

Parameter

35

ENGLISH

36

Automatic
Restart

No / yes
default : No
-
Yes: When there is a control voltage outage, the machine is
automatically started after power is restored and the expiration
of the restart delay.

User

Restart delay

10 600 s
default : 60s
After expiration of the set time, the machine is automatically restarted if
the parameter Automatic Restart is set to Yes.

User

AS-002 C EN

Translation of the original instructions

15.3

Service menu

ENGLISH

The control system menu comprises the following submenus:


- Maintenance intervals
(visible as User)
- Acknowledge maintenance (visible as User)
- Fault registry
(visible as User)
- Hours counter
(visible as Admin)
- Load factory setting
(visible as Admin)
- Parameter history
(visible as Admin)
- Save factory setting
(visible as Superadmin)
15.3.1
Menu path:

Maintenance intervals menu


Main menu Service Maintenance intervals

Parameter

Range of values / basic settings / notes

Maintenance interval
Intake filter

0 30000 h
default : 0 h
Check filter soiling and replace filter element as needed.

Admin

Maintenance interval
press. Filter element

0 30000 h
default : 0 h
Earlier when the pressure loss is increasing.

Admin

Maintenance interval
Supply/exhaust air

0 30000 h
default : 0 h
Check intake/exhaust openings of the sound enclosure and
clean as required

Admin

Maintenance interval
V-belt

0 30000 h
default : 0 h
Check condition of V-belt and replace if necessary.
Check alignment of V-belt. Correct as needed.

Admin

Maintenance interval
Coupling

0 30000 h
default : 0 h
Check coupling pins, compression sleeves and replace if
necessary.
Check coupling alignment and correct as required.

Admin

Maintenance interval
Pressure valve

0 30000 h
default : 0 h
Check operation of pressure valve.

Admin

Maintenance interval
Lubricating oil

0 30000 h
default : 0 h
Change lubricating oil

Admin

Maintenance interval
Oil filter

0 30000 h
default : 0 h
Replace oil filter

Admin

Maintenance interval
Check valve

0 30000 h
default : 0 h
Check the check valve for wear and leaks.

Admin

Maintenance interval
Oil separator

0 30000 h
default : 0 h
Clean cooling fins, wire mesh and oil mist separator.

Admin

Maintenance interval
Water cooling

0 30000 h
default : 0 h
Clean heat exchanger / water cooling pipe bundle

Admin

AS-002 C EN

Translation of the original instructions

Parameter

37

ENGLISH

38

Maintenance interval
Steam trap

0 30000 h
default : 0 h
Check and clean steam trap.

Admin

Maintenance interval
1. Maintenance

0 30000 h
default : 0 h
See operating and installation manual of the stage or
assembly.

Admin

Maintenance interval
Main inspection

0 30000 h
default : 0 h
Main inspection / Maintenance check / Replacement of spare
parts and wear parts. Review of the complete machine.

Admin

Maintenance interval
Motor

0 30000 h
default : 0 h
Bearing, relubrication (grease types), condensate drain

Admin

AS-002 C EN

Translation of the original instructions

15.3.2
Acknowledge maintenance menu
Menu path:
Main menu Service Acknowledge maintenance (maintenance
acknowledgement)

Maintenance
counter
Intake filter
Maintenance
counter
press. Filter
element
Maintenance
counter
Supply/exhaust air
Maintenance
counter
V-belt
Maintenance
counter
Coupling
Maintenance
counter
Pressure valve
Maintenance
counter
Lubricating oil
Maintenance
counter
Oil filter
Maintenance
counter
Check valve
Maintenance
counter
Oil separator
Maintenance
counter
Water cooling
Maintenance
counter
Steam trap

Range of values / basic settings / notes


Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.

AS-002 C EN

Translation of the original instructions

Parameter
User

ENGLISH

Parameter

User

User

User

User

User

User

User

User

User

User

User

39

Maintenance
counter
1. Maintenance
Maintenance
counter
Main inspection

ENGLISH

Maintenance
counter
Motor

15.3.3
Menu path:

Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to zero and
does not start over. The first maintenance is performed only
once.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.

User

User

User

Fault registry menu


Main menu Service Fault registry

Up to 100 malfunction and maintenance messages can be stored in the fault registry.
For each message are stored the message number, the message text, the time stamp
and a yellow warning or red malfunction symbol. Pressing on the corresponding
symbol opens an additional information page in which all values at the time of the
occurrence are stored.
Detailed information is available in the fault registry chapter.

40

AS-002 C EN

Translation of the original instructions

Hours counter menu


Main menu Service Hours counter

Parameter

Range of values / basic settings / notes

Operating hours

Current status of the operating hours


Indicates the current operating hours. Pressing on the hours opens an
input window and the value can be changed.

Admin

Load hours

Current status of the operating hours


Indicates the current on-load hours. Pressing on the hours opens an
input window and the value can be changed.

Admin

Rental machine

No / yes
default : No
-
No: No additional operating hours counter for rental
machines
-
Yes: An additional operating hours counter is activated and
displayed in the Operating times screen.

Admin

Rental hours

Reset
Pressing it makes the rental hours counter reset to zero.

Admin

AS-002 C EN

Translation of the original instructions

Parameter

ENGLISH

15.3.4
Menu path:

41

15.3.5
Menu path:

Load factory setting menu


Main menu Service Load factory setting

The configuration stored under Save factory setting can be reloaded via this function.
The menu item is shown if the user has logged on as Admin and previously the
configuration also had actually been saved.
After printing the menu item, the following warning appears:

ENGLISH

Attention:

All previous settings

are thereby overwritten
The loading of the factory setting can be interrupted by leaving the page or started via
the Load button. In this case, the Load factory setting message appears after the
loading

15.3.6
Menu path:

Parameter history menu


Main menu Service Parameter history

In the Parameter history, all changes of the setting are documented and saved. In
addition to the date and time, the designation of the parameter, the original value and
new one are saved.

15.3.7
Menu path:

Save factory setting menu


Main menu Service Save factory setting

This menu item appears only if the user has logged on as Superadmin.
After this menu item is pressed, the following warning appears:

Save factory setting?

The saving of the factory setting can be interrupted by leaving the page or started via
the Save button. In this case, the Save factory setting message appears after the
saving operation.
After the initial save, the button Load factory setting appears in the Service menu

42

AS-002 C EN

Translation of the original instructions

Limit values menu

Menu path:

Main menu Limit values

Parameter

Range of values / basic settings / notes

Suction pressure warning

-0.05 0.50 bar / -0.99 1.00 bar / -0.99 5.00


default : -0.04 bar

Admin

Suction pressure warning


delay

0 15 s
default : 1 s

Admin

Suction pressure fault

-0.05 0.50 bar / -0.99 1.00 bar / -0.99 5.00


default : -0.04 bar

Admin

Suction pressure fault


delay

0 15 s
default : 1 s

Admin

Warning ambient
temperature Lo

-20 60 C
default : -10 C

Admin

Warning ambient
temperature Lo delay

0 15 s
default : 1 s

Admin

Warning ambient
temperature Hi

-0 300 C
default : 40 C.

Admin

Warning ambient
temperature Hi

0 15 s
default : 1 s

Admin

Warning discharge pressure

-0.40 1.60 bar / -1.00 5.00 bar / -1.00 16.00 bar


default : 1.0 bar

Admin

Warning discharge pressure


delay

0 15 s
default : 1 s

Admin

Discharge pressure fault

-0.40 1.60 bar / -1.00 5.00 bar / -1.00 16.00 bar


default : 1.2 bar

Admin

Discharge pressure fault


delay

0 15 s
default : 1 s

Admin

Warning discharge
temperature
Warning discharge
temperature
delay
Malfunction discharge
temperature
Malfunction discharge
temperature
delay

0 300 C
default : 200 C

Admin

0 15 s
default : 1 s

Admin

0 300 C
default : 210 C

Admin

0 15 s
default : 1 s

Admin

Oil pressure warning

-1.0 5.0 bar


default : 2.5 bar

Admin

Oil pressure warning


delay

0 15 s
default : 1 s

Admin

Malfunction oil pressure

-1.0 5.0 bar


default : 2.0 bar

Admin

Malfunction oil pressure


delay

0 15 s
default : 1 s

Admin

Warning oil temperature

0 300 C
default : 50 C

Admin

Warning oil temperature


delay

0 15 s
default : 1 s

Admin

Malfunction oil temperature

0 300 C
default : 60 C

Admin

Malfunction oil temperature


delay

0 15 s
default : 1 s

Admin

AS-002 C EN

Translation of the original instructions

Parameter

ENGLISH

15.4

43

ENGLISH

44

Warning system temperature

0 300 C
default : 0 C

Admin

Warning system temperature


delay

0 15 s
default : 1 s

Admin

Malfunction system
temperature
Malfunction system
temperature
delay
Suction temperature warning
2
Suction temperature warning
2
delay

0 300 C
default : 0 C

Admin

0 15 s
default : 1 s

Admin

0 300 C
default : 0 C

Admin

0 15 s
default : 1 s

Admin

Malfunction intake temp. 2

0 300 C
default : 0 C

Admin

Malfunction intake temp. 2


delay

0 15 s
default : 1 s

Admin

Warning discharge pressure


2
Warning discharge pressure
2
delay
Malfunction discharge
pressure 2
Malfunction discharge
pressure 2
delay
Warning discharge
temperature 2
Warning discharge
temperature 2
delay
Malfunction discharge
temperature 2
Malfunction discharge
temperature 2
delay

-1.0 5.0 bar


default : 0 bar

Admin

0 15 s
default : 1 s

Admin

-1.0 5.0 bar


default : 0 bar

Admin

0 15 s
default : 1 s

Admin

0 300 C
default : 0 C

Admin

0 15 s
default : 1 s

Admin

0 300 C
default : 0 C

Admin

0 15 s
default : 1 s

Admin

Oil pressure 2 warning

-1.0 5.0 bar


default : 0.0 bar

Admin

Oil pressure 2 warning


delay

0 15 s
default : 1 s

Admin

Oil pressure 2 fault

-1.0 5.0 bar


default : 0.0 bar

Admin

Oil pressure 2 fault


delay

0 15 s
default : 1 s

Admin

Warning oil temperature 2

0 300 C
default : 0 C

Admin

Warning oil temperature 2


delay

0 15 s
default : 1 s

Admin

Malfunction oil temperature 2

0 300 C
default : 0 C

Admin

Malfunction oil temperature 2


delay

0 15 s
default : 1 s

Admin

Speed warning

0 12000 rpm
default : 0 rpm

Admin

Speed warning
delay

0 15 s
default : 1 s

Admin

AS-002 C EN

Translation of the original instructions

0 12000 rpm
default : 0 rpm

Admin

Malfunction speed
delay

0 15 s
default : 1 s

Admin

Warning oil level Lo

0 100 %
default : 0 %

Admin

Warning oil level Lo


delay

0 15 s
default : 1 s

Admin

Malfunction oil level Lo

0 100 %
default : 0 %

Admin

Malfunction oil level Lo


delay

0 15 s
default : 1 s

Admin

Warning Oil level Hi

0 100 %
default : 0 %

Admin

Warning Oil level Hi


delay

0 15 s
default : 1 s

Admin

Malfunction oil level Hi

0 100 %
default : 0 %

Admin

Malfunction oil level Hi


delay

0 15 s
default : 1 s

Admin

Warning pressure rate

1,00 5,00
default : 0,00

Admin

Warning pressure rate


delay

0 15 s
default : 1 s

Admin

Malfunction pressure rate

1,00 5,00
default : 0,00

Admin

Malfunction pressure rate


delay

0 15 s
default : 1 s

Admin

Warning vibration 1S1

0 100 %
default : 0,00

Admin

Warning vibration 1S1


delay

0 15 s
default : 1 s

Admin

Fault vibration 1S1

0 100 %
default : 0,00

Admin

Fault vibration 1S1


delay

0 15 s
default : 1 s

Admin

Warning vibration 1S2

0 100 %
default : 0,00

Admin

Warning vibration 1S2


delay

0 15 s
default : 1 s

Admin

Malfunction vibration 1S2

0 100 %
default : 0,00

Admin

Malfunction vibration 1S2


delay

0 15 s
default : 1 s

Admin

Warning vibration G1

0 100 %
default : 0,00

Admin

Warning vibration G1
delay

0 15 s
default : 1 s

Admin

Malfunction vibration G1

0 100 %
default : 0,00

Admin

Malfunction vibration G1
delay

0 15 s
default : 1 s

Admin

AS-002 C EN

Translation of the original instructions

ENGLISH

Malfunction speed

45

ENGLISH

46

Warning vibration G2

0 100 %
default : 0,00

Admin

Warning vibration G2
delay

0 15 s
default : 1 s

Admin

Malfunction vibration G2

0 100 %
default : 0,00

Admin

Malfunction vibration G2
delay

0 15 s
default : 1 s

Admin

Warning vibration 3S1

0 100 %
default : 0,00

Admin

Warning vibration 3S1


delay

0 15 s
default : 1 s

Admin

Malfunction vibration 3S1

0 100 %
default : 0,00

Admin

Malfunction vibration 3S1


delay

0 15 s
default : 1 s

Admin

Warning vibration 3S2

0 100 %
default : 0,00

Admin

Warning vibration 3S2


delay

0 15 s
default : 1 s

Admin

Malfunction vibration 3S2

0 100 %
default : 0,00

Admin

Malfunction vibration 3S2


delay

0 15 s
default : 1 s

Admin

AS-002 C EN

Translation of the original instructions

15.5

Display menu

The menu comprises the following submenus:


- Limits trend graph
- Units
- Cleaning display
- Screensaver
Trend graphs menu
Main menu Display Limits trend graph

ENGLISH

15.5.1
Menu path:

All measured values that are displayed on the AERtronic AS 300 can also be graphically
displayed over a period of time (trend graph). The upper and lower limits of the trend
graphs are set in this menu.
Parameter

Range of values / basic settings / notes

System pressure graph


lower value

-0.50 16.00 bar


default : 0.00 bar

User

System pressure graph


upper value

-0.50 16.00 bar


default : 16.00 bar

User

Discharge pressure (1) graph


lower value

-0.00 5.00 bar


default : 0.00 bar

User

Discharge pressure (1) graph


upper value

-0.00 5.00 bar


default : 5.00 bar

User

Graph discharge pressure 2


lower value

-0.50 16.00 bar


default : 0.00 bar

User

Graph discharge pressure 2


upper value

-0.50 16.00 bar


default : 16.00 bar

User

Oil pressure graph (1)


lower value

-0.00 5.00 bar


default : 0.00 bar

User

Oil pressure graph (1)


upper value

-0.00 5.00 bar


default : 5.00 bar

User

Oil pressure graph 2


lower value

-0.00 5.00 bar


default : 0.00 bar

User

Oil pressure graph 2


upper value

-0.00 5.00 bar


default : 5.00 bar

User

Suction pressure graph


lower value

-0.50 1.00 bar


default : -0.50 bar

User

Suction pressure graph


upper value

-0.50 1.00 bar


default : 1.00 bar

User

Graph ambient temp.


lower value

-50 300 C
default : -50 C

User

Graph ambient temp.


upper value
Graph discharge
temperature (1)
lower value
Graph discharge
temperature (1)
upper value
Graph end temperature 2
lower value

-50 300 C
default : 300 C

User

-50 300 C
default : -50 C

User

-50 300 C
default : 300 C

User

-50 300 C
default : -50 C

User

Graph end temperature 2


upper value

-50 300 C
default : 300 C

User

AS-002 C EN

Translation of the original instructions

Parameter

47

ENGLISH

48

Graph oil temperature (1)


lower value

-50 300 C
default : -50 C

User

Graph oil temperature (1)


upper value

-50 300 C
default : 300 C

User

Graph oil temperature 2


lower value

-50 300 C
default : -50 C

User

Graph oil temperature 2


upper value

-50 300 C
default : 300 C

User

Graph intake temperature 2


lower value

-50 300 C
default : -50 C

User

Graph intake temperature 2


upper value

-50 300 C
default : 300 C

User

Graph system temperature


lower value

-50 300 C
default : -50 C

User

Graph system temperature


upper value

-50 300 C
default : 300 C

User

Rotary speed graph


lower value

0 12000 rpm
default : 0 rpm

User

Rotary speed graph


upper value

0 100 %
default : 0 %

User

Vibration graph
lower value

0 100 %
default : 100 %

User

Selected value graph


upper value

0 100 %
default : 0 %

User

Selected value graph


lower value

0 100 %
default : 100 %

User

Oil level graph


upper value

0 100 %
default : 0 %

User

Oil level graph


lower value

0 100 %
default : 100 %

User

Graph pressure rate


upper value

1,0 5,0
default : 1,0

User

Graph pressure rate


lower value

1,0 5,0
default : 5,0

User

AS-002 C EN

Translation of the original instructions

15.5.2
Menu path:

Units menu
Main menu Display Units
Range of values / basic settings / notes

Pressure unit

Bar / PSI
default : Bar

User

Temperature unit

C / F
default : C

User

15.5.3
Menu path:

Parameter

ENGLISH

Parameter

Cleaning display menu


Main menu Display Cleaning display

Screen block for cleaning the display.


After pressing this menu item, the following message appears on the screen
"Attention:

After starting this function

the control system can no longer
be operated for 1 minute.
Pressing the Start button starts the timer, and the display can then be cleaned with a
soft cloth.

15.5.4
Menu path:

Screen saver menu


Main menu Display Screen saver

Parameter

Range of values / basic settings / notes

Screensaver

Yes / No
default : yes

User

Screensaver
delay

0 99 min
default : 5 min
If there is no activity on the display in this period, the
screen saver is activated.

User

Default brightness

Brightness scr. saver

20 100 %
default : 80 %
Brightness of the display during use.
0 100 %
default : 20 %
Brightness of the display when the screen saver is
activated.

AS-002 C EN

Translation of the original instructions

Parameter

User

User

49

15.6

Configuration menu

ENGLISH

The Configuration menu contains the following submenu:


- Function selection
- Module selection
- Digital inputs
- Digital outputs
- Analog inputs
- Analog outputs
.6.1
Menu path:

Men Funktionsauswahl
Main menu Configuration Function selection

Parameter

Range of values / basic settings / notes

Parameter

Machine type

Blower / compr. 1-stage / compr. 2-stage


default : Blower
The AERtronic AS 300 control system can control both blowers
and 1- to 2-stage compressors. This function selection is used
to make a basic selection of the modules and the configurable
inputs and outputs.

Superadmin

Motor activation

None / Line / Star/Delta


default : None
-
None: The motor activation (star/stop) is not
assigned to any digital outputs. This must then be
configured under the menu item "Configuration
digital outputs".
-
Net: The motor activation (start/stop) is
permanently assigned to the digital output A01DO1. The parameter "Net" in the "Configuration
digital outputs" menu can then no longer be
modified.
-
Star/delta: The activation of system protection
is permanently assigned to the digital output
A01-DO1. A permanent assignment to the digital
outputs on the additional module EM0 is also
made. In this context, the output A02-DO1 takes
over activation of the star contact and A02-DO2
the activation of the delta contact. The parameters
"Net", Star", Delta" can no longer be modified in
the "Configuration digital outputs" menu.

Superadmin

Speed measurement

50

No / yes
default : No
-
-

No: The speed measurement is deactivated.


Yes: The Namur input on the base module is
activated for rotational speed measurement.

AS-002 C EN

Translation of the original instructions

Superadmin

15.6.2
Menu path:

Module selection menu


Main menu Configuration Module selection

- EM1 =

8 x Digital Input
4 x Digital Output (relay)

- EM2 =

4 x Digital Output (relay)


2 x Analog Input (PT1000, -50300C)
2 x Analog Input (4-20mA)

- EM3 =

4 x Digital Input
2 x Analog Input (PT1000, -50300C)
2 x Analog Input (4-20mA)

- EM4 =

4 x Analog Output (4-20mA, 0-5V, 0-10V)

- EM5 =

Profibus module

ENGLISH

The installed modules of the control system are assigned in this menu.
In principle, 5 different modules can be selected.
- EMO =
3 x Digital Input
3 x Digital Output (relay)
1 x Analog Input (4-20mAl)
2 x Analog Input (PT1000, -50300C)

Attention: The DIP switches located on the side of the module must correspond to the
module type addresses. To do this, the first five DIP switches are used.
Example: Module EM3 is configured for module type address 5. The DIP switches
must be set as follows:

16

10

Value DIP switch / 1 + 4 = 5


on
off
DIP switch sequence

AS-002 C EN

Translation of the original instructions

51

Parameter
I/O module address 1
I/O module address 2

ENGLISH

52

Range of values / basic settings / notes


Base module
default : Module is permanently assigned, change is not
possible
No module / module EM0
default : no module

Parameter
User
Superadmin

I/O module address 3

No module / module EM1 / module EM2 / module EM3


default : no module

Superadmin

I/O module address 4

No module / module EM1 / module EM2 / module EM3


default : no module

Superadmin

I/O module address 5

No module / module EM1 / module EM2 / module EM3


default : no module

Superadmin

I/O module address 6

No module / module EM1 / module EM2 / module EM3


default : no module

Superadmin

I/O module address 7

No module / module EM1 / module EM2 / module EM3


default : no module

Superadmin

I/O module address 8

No module / module EM1 / module EM2 / module EM3


default : no module

Superadmin

I/O module address 9

No module / module EM1 / module EM2 / module EM3


default : no module

Superadmin

I/O module address 10

No module / module EM1 / module EM2 / module EM3


default : no module

Superadmin

I/O module address 11

No module / module EM4


default : no module

Superadmin

I/O module address 12

No module / module EM4


default : no module

Superadmin

Module type Profibus

No module / Profibus G2
default : no module

Superadmin

AS-002 C EN

Translation of the original instructions

15.6.3
Menu path:
Parameter

Digital inputs menu


Main menu Configuration Digital inputs
Range of values / basic settings / notes

Module EM0
A02-DI1
A02-DI2
A03-DI3
Module EM1
Possible addresses
A03 to A10
DI1
DI2
DI3
DI4
Module EM3
Possible addresses
A03 to A10
DI1
DI2
DI3
DI4

AS-002 C EN

Translation of the original instructions

ENGLISH

-
-

Base module
A01-DI1 (not shown,
because

permanently
reserved for
Emergency Stop)
A01-DI2
A01-DI3

Free: No function selected


Remote On/Off: External start command for
starting the machine. This function is only active
if the parameter Remote On/Off" in the "Main
menu Control system Various" is set to
"Digital". With a 1 on this input and the logic
function NO, the start command for the main
motor would be output at the digital output Net
(closed contact). However, the requirement is that
the machine signals that it is ready to turn on.
(No alarms, no malfunctions, no start block and
no blocking due to too many starts/hours may be
active). When there is a 0, the start command for
the main motor is reset accordingly.
-
Remote load/idling: When there is load/idling
regulation, the machine is switched into operation
under load via this digital input. This function is
only active if the parameter Remote load/idle"
in the "Main menu Control system Various"
is set to "Digital". With a 1 on this input and the
logic function NO, the machine would switch into
operation under load. When there is a 0 there is
a switch accordingly into idling mode.
-
BLC ready: The input is used in BLC=Base
Load Change switching and is configured for the
slave machine. This input must be associated
with the output Malfunction from the master
machine. The BLC ready input causes the slave
machine to engage without delay when there is a
malfunction in the master machine. The function
of the input with the logic NO is as follows:

- Input "1" No switch-on in BLC
-

- Input "0" Starting the machine in BLC
-
Motor current: This input outputs a malfunction
message "E003 Main motor overload" and
switches off the running machine. In the stopped
state, the start readiness is blocked If the input is
not being used, a fixed wire jumper must be set
in place (see circuit diagram). The function of the
input with the logic "NC" is as follows:

- Input "1" No fault message

- Input "0" Fault message
-
Fan flow: This input outputs a malfunction
message "E005 Fan, and switches off the
running machine. In the stopped state, the start
readiness is blocked If the input is not being
used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input
with the logic "NC" is as follows:
- Input "1" No fault message
- Input "0" Fault message
Oil mist separator: This input outputs a
malfunction message "E006 Separator, and
switches off the running machine.

Parameter

Admin

53

Parameter

Range of values / basic settings / notes

ENGLISH

In the stopped state, the start readiness is blocked If the input


is not being used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input with the logic
"NC" is as follows:

- Input "1" No fault message

- Input "0" Fault message
-
Oil mist separator 2: This input outputs a malfunction
message "E007 Separator 2, and switches off the running
machine. In the stopped state, the start readiness is blocked
If the input is not being used, a fixed wire jumper must be set
in place (see circuit diagram). The function of the input with
the logic "NC" is as follows:

- Input "1" No fault message

- Input "0" Fault message
-
Oil pump: This input outputs a malfunction message "E008
Oil pump, and switches off the running machine. In the
stopped state, the start readiness is blocked If the input is
not being used, a fixed wire jumper must be set in place (see
circuit diagram). The function of the input with the logic "NC"
is as follows:

- Input "1" No fault message

- Input "0" Fault message
-
Vibration: This input outputs a malfunction message "E009
Vibration, and switches off the running machine. In the
stopped state, the start readiness is blocked If the input is
not being used, a fixed wire jumper must be set in place (see
circuit diagram). The function of the input with the logic "NC"
is as follows:

- Input "1" No fault message

- Input "0" Fault message
-
Diagnosis: This input outputs a malfunction message "E010
Machine diagnosis, and switches off the running machine.
In the stopped state, the start readiness is blocked If the input
is not being used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input with the logic
"NC" is as follows:

- Input "1" No fault message

- Input "0" Fault message
-
Cooling water flow: This input outputs a warning message
"A019 Cooling water flow". In the stopped state, the start
readiness is blocked If the input is not being used, a fixed
wire jumper must be set in place (see circuit diagram). The
function of the input with the logic "NC" is as follows:

- Input "1" No warning message

- Input "0" Warning message
-
Steam trap 1: This input outputs a warning message "A020
Condensation drain 1". The activation of the monitoring is
delayed for 15 seconds, after which time the machine has
switched into Load mode. During a stoppage and in idling
mode, the monitoring is suppressed. If the input is configured,
but not used, a fixed wire jumper must be installed if
necessary (see circuit diagram). The function of the input with
the logic "NC" is as follows:

- Input "1" No warning message

- Input "0" Warning message under load
Steam trap 2: This input outputs a warning message "A021
Condensation drain 2". The activation of the monitoring is
delayed for 15 seconds, after which time the machine has
switched into Load mode. During a stoppage and in idling
mode, the monitoring is suppressed.

54

AS-002 C EN

Translation of the original instructions

Parameter

Range of values / basic settings / notes

-
-


-

Parameter

If the input is configured:


configured, but not used, a fixed wire jumper must be
installed if necessary (see circuit diagram). The function of
the input with the logic "NC" is as follows:
- Input "1" No warning message
- Input "0" Warning message under load
Aftercooler 1: This input outputs a warning message "A022
Aftercooler 1". In the stopped state, the start readiness is
blocked If the input is not being used, a fixed wire jumper
must be set in place (see circuit diagram). The function of the
input with the logic "NC" is as follows:
- Input "1" No warning message
- Input "0" Warning message
Aftercooler 2: This input outputs a warning message "A023
Aftercooler 2". In the stopped state, the start readiness is
blocked If the input is not being used, a fixed wire jumper
must be set in place (see circuit diagram). The function of the
input with the logic "NC" is as follows:
- Input "1" No warning message
- Input "0" Warning message
Priority idle When there is load/idling regulation, the machine
is compelled to switch into idling mode via this digital input.
This input has priority over the internal load/idling regulation
The function when NO logic is used, is as follows:
- Input "1" Operation under load possible
- Input "0" Idling

ENGLISH

Parameter

default : Open

Logic of the
digital inputs

NC / NO
default : NC
By pressing the button, the logic of the digital inputs are switched.

AS-002 C EN

Translation of the original instructions

User

55

15.6.4
Menu path:

Digital outputs menu


Main menu Configuration Digital outputs

The digital outputs are relay contacts and can be loaded with a maximum of 250V AC
and 4A.
Parameter

Range of values / basic settings / notes

ENGLISH

-
-



-
-
-
-

Base module
A01-DO1
Module EM0
A02-DO1
A02-DO2
A03-DO3
Module EM1
Possible addresses
A03 to A10
DO1
DO2
DO3
DO4
Module EM2
Possible addresses
A03 to A10
DO1
DO2
DO3
DO4

-
-
-

-
-
-
-

-

-

-

-

-

-

-
-

-
-

56

Free: No function selected


Motor On: This function of the output is the same
as the function of the permanenly assigned output
Net. With this relay contact, the main motor must
be switched on and off.
- Contact closed Main motor start
- Contact opened Main motor stop
Load valve: The output switches the machine into
operation under load.

- Contact closed Operation under load

- Contact open Idling mode
Oil pump: The output switches an electric oil
pump on and off. With the Start/Stop Main Motor,
the oil pump is also started and stopped.

- Contact closed Oil pump start

- Contact opened Oil pump stop
Heating: An electrical heater switches on and
off as a function of the control parameters
Heat switch-on temperature and Heat cut-off
temperature. The parameter can be found in the
"Main menu" Control system" Regulation" .

- Contact closed Heat on

- Contact open Heat off
Maintenance: The output gives information about
maintenance to be performed.

- Contact closed Maintenance required
- Contact open No maintenance active
Warning: The output gives information about
the pending warning. Warnings do not cause a
shutdown of a running machine, but block restart
when the machine is stopped.

- Contact closed Warning active
- Contact open No warning active
Malfunction: The output gives information about
the pending malfunction. Malfunctions do not
cause a shutdown of a running machine or of the
main motor and block restart when the machine is
stopped.

- Contact closed Malfunction active
- Contact open No malfunction active
Ready: The output gives information about the
readiness of the machine to start. The machine is
ready to start if no warning is active, no shutdown
is active, the restart delay time has expired and
no starting block due to too many starts/hours is
pending. The machine may only be started if the
contact of the Ready output is closed. During
operation of the machine, the contact remains
closed and opens only after a machine stop
(normal cut-off or malfunction active).

- Contact closed Ready to start
- Contact open Not ready to start
Operation: The output represents the running
message of the machine.

- Contact closed Machine is running
- Contact open Machine stoppage
On-load: The solenoid valves of the load/idle
regulation are activated with this output.

- Contact closed Operation under load
- Contact open Idling mode
Remote: The output gives information about the
operating location. (Refer to parameter Remote
On/Off" in the menu "Main menu" Control
system"

AS-002 C EN

Translation of the original instructions

Parameter

Admin

Range of values / basic settings / notes

-
-

-
-

-

-

-

-

-
-
-
-
-
-
-
-
-

Parameter

Different)

- Contact closed Remote
- Contact open Place / Panel / Local
Oil separator: Switches an electrical oil mist
separator on and off. With main motor start/stop,
the oil mist separator is also started and stopped

- Contact closed Oil separator start
- Contact opened Oil separator stop
Steam trap 1: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.

- Contact closed Separator 1 on
- Contact opened Separator 1 off
Steam trap 2: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.

- Contact closed Separator 1 on
- Contact opened Separator 1 off
Aftercooler: Switches the fan of an electrical
aftercooler on and off. With main motor start/stop,
also the aftercooler is started and stopped.

- Contact closed Aftercooler start

- Contact opened Aftercooler stop
Steam trap warning: This output issues a
warning message if a warning of the steam trap 1
or 2 is active.

- Contact closed Warning active

- Contact open No warning
Aftercooler warning: This output issues a
warning message if a warning of the aftercooler
is active.

- Contact closed Warning active

- Contact open No warning

ENGLISH

Parameter

Comment:
For parameterised motor activation type
(Main menu Configuration Function
selection)
the first 3 digital outputs
are permanently assigned
under certain
circumstances and cannot be changed.

A01-DO1 = Net (with motor control type
Net and Star/Delta)
A02-DO1 = "Star" (with motor control type
"Star/delta")
A02-DO2 = "Delta" (with motor control type
"Star/delta")
default : Open

AS-002 C EN

Translation of the original instructions

57

15.6.5
Menu path:

Analogue inputs menu


Main menu Configuration Analogue inputs

Parameter

Base module
A01-AI1

Range of values / basic settings / notes


Free / oil level
default : Open
-
Free: No oil level measurement.
-
Oil level: Activates the oil level measurement.
-

ENGLISH

-
-
-
-
-

Base module
A01-AI2
A01-AI3

-
-

Module EM0
A02-AI1
Module EM2
Possible addresses
A03 to A10
AI1
AI2

Module EM3
Possible addresses
A03 to A10
AI1
AI2
-
-
-
-
-
-
-
-

min: -100 200% / Limit for the lower value at


0.5V
max: -100 200% / Limit for the highest value at
4.5V
Free: No measurement active.
Std intake pressure: Measuring range -0.50
0.50 bar standard intake pressure measurement.
VD intake pressure: Measuring range
-1.00 1.00 bar compressor intake pressure
measurement
VDV intake pressure: : Measuring range
-1.00 5.00 bar compressor intake pressure
measurement with admission pressure
-
Discharge pressure std: Measuring range
depends on machine type ("Main menu"
"Configuration" "Function selection"):
Blower = -0.40 1.60 bar
"Compr. 1 stage = -1.00 5.00 bar
"Compr. 2 stage = -1.00 5.00 bar
Discharge VDV: Measuring range 0.00 16.00
bar compressor discharge pressure measurement
with admission pressure.
Oil pressure: Measuring range -1.00 5.00 bar
System pressure: Measuring range depends on
machine type ("Main menu" "Configuration"
"Function selection"):
Blower = -0.40 1.60 bar
"Compr. 1 stage = -1.00 16.00 bar
"Compr. 2 stage = -1.00 16.00 bar
External set value: An external speed preset
can be made at this analog output. In so doing,
the parameter Speed set point must be set to
External. The parameter can be found in the
"Main menu" Control system" Regulation"
. If this function is selected, the speed is read in
at the input and output again at the Pressure
regulation output.
Comment: During a stoppage and in idling mode,
the monitoring outputs basically 4mA (minimum
speed)
an external pre-set is not possible
in this case.
Oil pressure 2: Measuring range -1.00 5.00 bar
oil pressure measurement of the 2nd stage
Discharge pressure 2: Measuring range 0.00
16.00 bar discharge pressure measurement of the
2nd stage
Vibration 1S1: Measuring range 0 1.00 %
Vibration measurement 1 of the 1st stage
Vibration 1S2: Measuring range 0 1.00 %
Vibration measurement 1 of the 1st stage
Vibration G1: Measuring range 0 1.00 %
Vibration measurement 1 of the 1st stage
Vibration G2: Measuring range 0 1.00 %
Vibration measurement 2 of the 1st stage
Vibration 3S1: Measuring range 0 1.00 %
Vibration measurement 3 of the 1st stage
Vibration 3S2: Measuring range 0 1.00 %
Vibration measurement 1 of the 1st stage

default : Open

58

AS-002 C EN

Translation of the original instructions

Parameter

Admin

Admin

Module EM0
A02-AI2
A02-AI3
Module EM2
Possible addresses
A03 to A10
AI3
AI4
Module EM3
Possible addresses
A03 to A10
AI3
AI4

-
-
-
-
-
-

Free:
No measurement active.
Ambient temperature: Measuring range -50
300 C. The sound enclosure heat, for example,
is switched on and off as a function of this
temperature.
Oil temperature 1: Measuring range -50 3000
C oil temperature of the 1st stage
Discharge temperature 1: Measuring range -50
300 C discharge temperature of the 1st stage
Intake temperature 2: Measuring range -50
300 C intake temperature of the 2nd stage
Oil temperature 2: Measuring range -50 3000
C oil temperature of the 1st stage
Discharge temperature 2: Measuring range -50
300 C discharge temperature of the 1st stage
System temperature: Measuring range -50 300
C temperature measurement at the output of the
machine

Superadmin

ENGLISH

-
-

default : Open

15.6.6
Menu path:

Parameter

Module EM4
A10-AO1
A10-AO2
A11-AO1
A11-AO2

Analogue outputs menu


Main menu Configuration Analogue outputs

Range of values / basic settings / notes


-
Free: No output is activated.
-
Intake pressure: Outputs the current value of the
intake pressure. The measuring range is the same
as that which was configured under the analog
Intake pressure inputs.
-
Discharge pressure: Outputs the current value of
the discharge pressure. The measuring range is
the same as that which was configured under the
analog Discharge pressure inputs.
-
System pressure: Outputs the current value of
the discharge pressure. The measuring range is
the same as that which was configured under the
analog System pressure inputs.
-
Oil pressure: Outputs the current value of the oil
pressure. The measuring range is 1.00 5.00 bar
-
Vibration: Outputs the current value of the
vibration. The measuring range is 0 100 %.
-
Discharge temperature: Outputs the current
discharge temperature. The measuring range is
-50 300 C
-
Oil temperature: Outputs the current discharge
temperature. The measuring range is -50 300 C
-
Pressure regulation:Emits the manipulated
variable of the PID controller 0 100 %. This
is generally the speed preset for a frequency
converter and is between the minimum and
maximum speed. This results in 0 % min.
speed and 100 % max. speed. When the
machine is stopped and also during idling mode,
0 % is always output. (see also menu item PID
controller)

Parameter

Admin

default : Open

AS-002 C EN

Translation of the original instructions

59

16. Connection of the control system


16. Connection of the supply voltage
Connection example with a AC400500V 50/ 60Hz power supply.

ENGLISH
Connection example with a AC100240V 50/ 60Hz power supply.

Comment:
The two connections that are indicated are to be seen as an example. The exact
connection of the supply voltage can be taken from the respective circuit diagram.

60

AS-002 C EN

Translation of the original instructions

16.2 Connection example for the digital inputs

ENGLISH

A42: A01-DI1 EMERGENCY STOP permanently assigned input for the connection
of an EMERGENCY STOP device supplied by the customer. If this
input is not used, a wire jumper should be installed from X3.1 to X3.2,
because otherwise the fault message E002 Emergency Stop is
active.
Note: The input does not correspond to the EMERGENCY STOP
function according to DIN EN 60204-1
A42: A01-DI2 Input for motor protection device of the main motor, 0-signal triggers
a cut-off or malfunction. If this input is not used, a wire jumper should
be installed from X3.1 to X3.3, because otherwise the fault message
E003 Main motor overload is active.
A42: A01-DI3 Remote start / stop of the rotary piston machine, 1-Signal = Start,

0-Signal = Stop.
Comment: If the machine fails due to a malfunction, the start signal
must be set to 0. If all faults are cleared and the machine is ready
to start again, it is possible to restart via this digital input. This
prevents an inadvertent starting of the machine after a malfunction is
acknowledged.

Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the digital inputs are given in the chapter (Parameters
Configuration Digital inputs).

AS-002 C EN

Translation of the original instructions

61

16.3 Connection example for the digital outputs

ENGLISH

A42: A01-DO1 Line protection, with the closed contact at this relay output, the main
motor absolutely must be started. If the contact is open, the main
motor absolutely must be stopped or switched off.
A45: A02-DO1 Collective fault message, contact closed if there is no malfunction.
Contact open with pending malfunction also results in an open
Line protection contact. The main motor is switched off.
A45: A02-DO2 Collective warning message, contact closed if there is no malfunction.
Contact open with a warning pending has no effect on the Line
protection output while the machine is running but prevents the restart
when stopped.
A45: A02-DO3 Message of readiness for operation, contact closed if there is no
warning / no malfunction / no starting block. With the closed contact,
the machine is ready to start. Important: The contact also remains
closed when the machine is running and opens only when there is a
malfunction or a stop command.

Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the digital outputs are given in the chapter (Parameters
Configuration Digital outputs).

62

AS-002 C EN

Translation of the original instructions

A47: A04-AI1

System pressure, actual value for PID controller. If the controller is


activated (refer to menu Regulation with PID controller), an attempt
is made using the analog output Set value frequency converter to
keep the system pressure equal to the set pressure.
Example:
If the system pressure falls below the set pressure , the speed
preset is increased
If the system pressure increases above the set pressure, the
speed preset is reduced

A47: A04-AI2

If the speed preset is not to be made via the internal PID controller,
they can also be externally predetermined. In so doing the parameter
Speed set point" must be set in the menu (Main menu Control
system Regulation) to external. Then the speed preset is carried
out by the AERtronic and at this analog input and output again at the
A011-A01 output.
Attention: A speed preset is not possible in idling mode and with the
machine turned off.

ENGLISH

16.4 Connection example for activating a frequency converter

A51: A011-AO1 Frequency converter set value, the speed for the frequency converter
is preset here. The output signal 4mA 20mA presets the minimum
maximum speed in the range. This means a mandatorily required
limitation of the minimum and maximum speed in the frequency
converter. Operation outside of these speeds would result in damage
to the machine.

Attention: In idling mode and with the machine switched off, 4mA
(0%) is output. The analog output emits the correct signal only after
the engine is started and up to speed.

AS-002 C EN

Translation of the original instructions

63

ENGLISH
Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the analog inputs and outputs are given in the chapter
(Parameter Configuration Analog inputs / analog outputs).
Exact descriptions of the digital outputs are given in the chapter (Parameters Control
system Regulation). Additional explanations about the PID controller are in the
corresponding menu item.

64

AS-002 C EN

Translation of the original instructions

17.

Fault / malfunction messages

If a new malfunction message is present, the screen background in the display is


red and flashing. If the message was acknowledged, the display stops flashing
but remains continuously red until the cause of the error has been eliminated. The
assembly is switched off immediately.

Error
Codes

Designation

E001

Power outage

Power outage, message appears after


the voltage is restored

E002

Emergency OFF

EMERGENCY OFF was pressed

E003

Main motor overload


Main motor excess
temperature
Fan
Separator
Separator 2
Oil pump
Vibration:
Machine diagnostics

The corresponding digital input has


triggered.

E004
E005
E006
E007
E008
E009
E010

Note

E011
E016
E017
E018
E019
E020
E021
E022
E023
E024
E025
E026
E027
E028
E029
E030
E031
E032

ENGLISH

The message number of a malfunction message always starts with E.

Reserved
Suction pressure
Pressure rate
Discharge pressure
Discharge temperature
System temperature
Oil pressure
Oil temperature
Suction temperature 2
Discharge pressure 2
Discharge temperature 2
Oil pressure 2
Oil temperature 2

Measured value < limit value LL


Calculated value > Limit value HH
Measured value < limit value HH
Measured value < limit value HH
Measured value < limit value HH
Measured value < limit value LL
Measured value < limit value HH
Measured value < limit value HH
Measured value < limit value HH
Measured value < limit value HH
Measured value < limit value LL
Measured value < limit value HH

Speed
Oil level Lo
Oil level Hi

Measured value < limit value LL


Measured value < limit value LL
Measured value < limit value HH

AS-002 C EN

Translation of the original instructions

65

Error
Codes
E033
E034
E035
E036

ENGLISH

E037
E038
E039
E040
E041
E042
E043
E044
E045
E046
E047
E048
E049
E050
E051
E052

Note

Intake pressure sensor


Ambient temperature sensor
Discharge pressure sensor
Discharge temperature
sensor
System pressure sensor
System temperature 2
sensor
Oil pressure sensor
Oil temperature sensor
Intake temperature 2 sensor
Discharge pressure sensor 2
Discharge temperature
sensor 2
Oil pressure sensor 2
Oil temperature sensor 2
Speed sensor

Sensor or senor line malfunction

External set value


Oil level sensor

E053
E054
E055
E056
E057
E058

Vibration 1S1
Vibration G1
Vibration 3S1
Vibration 1S2
Vibration G2
Vibration 3S2

E059
E060
E061
E062
E063
E064

Sensor vibration 1S1


Vibration sensor G1
Sensor vibration 3S1
Sensor vibration 1S2
Vibration sensor G2
Sensor vibration 3S2

E065
E080

66

Designation

Measured value < limit value HH


Measured value < limit value HH
Measured value < limit value HH
Measured value < limit value HH
Measured value < limit value HH
Measured value < limit value HH

Sensor or senor line malfunction

Reserved

AS-002 C EN

Translation of the original instructions

Designation

Note

E081
E082
E083
E084
E085
E086
E087
E088
E089
E090

I/O module address 1


I/O module address 2
I/O module address 3
I/O module address 4
I/O module address 5
I/O module address 6
I/O module address 7
I/O module address 8
I/O module address 9
I/O module address 10

E091

I/O module address 11


Analog output

E092

ENGLISH

Error
Codes

Module or communication with the


module disrupted.

I/O module address 12


Analog output

E093
E094
E095

I/O module address 14


I/O module address 15

E096

Parameter incorrect

AS-002 C EN

Translation of the original instructions

67

18.

Alarm / warning messages

If a new alarm message is present, the screen background in the display is yellow and
flashing. If the message was acknowledged, the display stops flashing but continues
to remain yellow until the cause of the alarm message has been eliminated. The
assembly is not switched off.
The message number of an alarm message always starts with E.

ENGLISH

AlarmCodes

Designation

Note

A001
A002
A003
A004
A005
A006
A007
A008
A009
A010
A011
A012
A013
A014
A015
A016
A017
A018

Suction pressure
Min. ambient temperature
Max. ambient temperature
Discharge pressure
Discharge temperature
System temperature
Oil pressure
Oil temperature
Suction temperature 2
Discharge pressure 2
Discharge temperature 2
Oil pressure 2
Oil temperature 2
Speed
Oil level Lo
Oil level Hi
Pressure rate

Measured value < limit value L


Measured value < limit value L
Measured value < limit value H
Measured value < limit value H
Measured value < limit value H
Measured value < limit value H
Measured value < limit value L
Measured value < limit value H
Measured value < limit value H
Measured value < limit value H
Measured value < limit value H
Measured value < limit value L
Measured value < limit value H
Measured value < limit value L
Measured value < limit value L
Measured value < Limit value H
Calculated value > Limit value H

A019
A020
A021
A022
A023
A024

Cooling water flow


Condensate drain 1
Condensate drain 2
Aftercooler 1
Aftercooler 2

Digital input
Digital input
Digital input
Digital input
Digital input

A025
A026
A027
A028
A029
A030

Vibration 1S1
Vibration G1
Vibration 3S1
Vibration 1S2
Vibration G2
Vibration 3S2

Measured value < limit value H


Measured value < limit value H
Measured value < limit value H
Measured value < limit value H
Measured value < limit value H
Measured value < limit value H

A031 A47
A048

68

Reserved
I/O module address 13

AS-002 C EN

Profibus DP module fault

Translation of the original instructions

19.

Maintenance message

If a new maintenance message is displayed, the screen background is yellow and


flashing. If the message in the INFO area has been acknowledged, then the display
stops flashing. However, the screen background remains yellow until the service
counter of the maintenance message in the service menu has been reset to the starting
value. This operation can be carried out with the user password 12345.

AlarmCodes

Designation

ENGLISH

The message number of a maintenance message always begins with W.

Note

W001
W002

Intake filter maintenance


interval

W003

Pressure maintenance
interval. Filter element

W004
W005

V-belt maintenance interval


Coupling maintenance
interval

W006

Pressure valve maintenance


interval
Lubricating oil maintenance
interval
Oil filter maintenance interval
Check valve maintenance
interval

W007
W008
W009
W010
W011

Oil separator
Maintenance interval
Water cooling

W012

Maintenance interval
Steam trap

W013

Maintenance interval 1st


maintenance
Main inspection
maintenence interval

W014
W015
W016

The time until the next


maintenance is less than 100h.
Carry out maintenance and
reset maintenance counter.

ADMIN access authorization


required

Battery

AS-002 C EN

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69

20.

Status messages

The messages are displayed in the INFO area. The button with the i flashes during the
duration of the display.
The message number of a status message always begins with M.

ENGLISH

Alarm codes

Designation

Note

M01

Start temperature too low

Ambient temperature is < than the


limit value / no starting of the
machine possible

M02

Switching cycles exceeded Too many engine starts in an hour

M03

Restart delay active

Active after the machine is cut out

M04

Maintenance on timer

Only active when timer function is


switched on

M05

Automatic restart

Only active during a mains failure


and with function switched on

M06
M016

70

Reserved

AS-002 C EN

Translation of the original instructions

21. Connection of the Modbus


Standard connection for the Modbus RTU

ENGLISH

X99:

The standard RS485 interface is accessible on the plug -X99


(Mini Combicon MC1,5/4-ST-3,81, Fabrikat Phoenix Contact; AM-Sno. 163 405).
.
The AERtronic AS 300 can be connected via this interface and a converter
USB/ RS-485 directly to a PC.
A direct connection to a Modbus master system can also be realized with this interface. A Modbus address list is accessible.

Parameter

Range of values / basic setting / notes

Parameter

Address

0 - 31 default: 1

USER

Record
Baud rate

Standard / MODBUS default: Standard


4800 / 9600 / 19200 / 57600 / 115200

default: 19200

USER
USER

Communication menu

Please deactivate the Profibus module in the configuration.


Although it is possible to simultaneously read data via Profibus and Modbus, in this
case control via Modbus is not possible.
The background for this is that data are always exchanged between the Profibus module and the AERtronic, even without Profibus master.
In this case, the AERtronic recognizes that the Profibus Master is missing and switches over to on-site operation.
Via Modbus there is then a switch back to remote operation, via Profibus to on-site,
etc... . You see this then as a short appearance of the lock.

AS-002 C EN

Translation of the original instructions

71

22. Connection of the Profibus


Function
The Profibus-DP module makes it possible to connect an AERtronic AS 300 control
as a slave to the Profibus-DP according to EN 50170. The control system affixed to
the module via the MK200 system bus and queried by the module via the appropriate
protocol.

ENGLISH

PROFIBUS-DP transmission technology


RS 485, 9.6 kbit/s to 1.5 mbit/s
electrically isolated from the microcontroller
Connection via 9-pin MinD-socket
PROFIBUS-DP Slave protocol processing
via Siemens ASIC SPC3 and integrated

Microcontroller
2 hexadecimal switch for the

Profibus address setting


4 LEDs for the communication display

Connection of teh Profibus DP


Optimum connection fot the Profibus DP.
The bus address is to be set directly on the module.

Connection of the AERtronic AS 300 to the Profibus DP


Address setting:
In this case the Profibus address of the module is set as a hexadecimal number, (00 to FF
hexadecimal corresponds to 0 to 255 decimal).
left rotary switch
:
Superior
Address (x16),
right rotary switch
:
Inferior
Address (x1)
The address FF is reserved for the firmware
update.
Note:
Only when the power supply is switched on is a
revised address read in!

72

AS-002 C EN

Translation of the original instructions

23. Battery change

A battery change is to be carried out without password entry.


The machine is not switched off by the Battery warning message while it is running.
The limit values saved in the AERtronic AS 300 and settings are not changed.

ENGLISH

Messages

Fault registry menu


W16 Battery

E082 I/O Module Address 2


A004 Max. ambient
temperature
A008 Oil pressure

The following procedure has to be kept to when changing the battery:


1. Take machine out of service, switch off power supply.
2. Remove AERtronic AS 300, observe the
figures below to do this.
3. Remove housing rear wall with a screwdriver.
4. Pry out battery bracket.
5. Remove spent battery and dispose of it properly.
6. Install new battery.
7. Use battery bracket.
8. Attach housing rear wall with screwdriver.
9. Install AERtronic AS 300 in the front of the unit.
10. Switch on power supply.
11. Acknowledge Battery malfunction message
12. Switch of power supply.
13. Switch on power supply.
14. The control system is ready again for operation.

AS-002 C EN

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73

ENGLISH

74

AS-002 C EN

Translation of the original instructions

24. Technical data

Relay outputs
The current carrying capacity 4 A relates to ohmic load

During use as current output


During use as voltage output

:
:

Digital inputs
Nominal voltage
Maximum voltage
Power consumption
Activation threshold
Cut-off threshold
max. frequency

:
:
:
:
:
:

Ambient conditions
Operating temperature
Storage temperature
rel. humidity

:
-20 .. 55 C
:
-25 .. 75 C
:
max. 90 %, non-condensing

ENGLISH

Analog outputs
Output range
:
4 .. 20 mA / 2 ... 10 V
Resolution
:
210
Maximum voltage
:
10 V
potential-free, but with common signal ground for both outputs
Load < 500 ohms
Load > 100 kOhm

24 V DC
30 V DC
5 .. 12 mA at 24 V
approx. 13 V or 8 V with PTC input
approx. 9 V or 6 V with PTC input

approx. 0.5 Hz

AS-002 C EN

Translation of the original instructions

75

ENGLISH

76

AS-002 C EN

Translation of the original instructions

25. INFO - PAGE

ENGLISH

Information sheet Page infos


Info - bladzijde PaginaInformativa

Gegenber Darstellungen und Angaben dieser Betriebsanleitung sind technische nderungen,


die zur Verbesserung der Drehkolbenmaschinen notwendig werden, vorbehalten.

This operating- and installation manual is subject to engineering changes necessary for the compressor advancement.
Nous nous rservons le droit dans les instructions de service procder toutes modifications techniques utiles visant amliorer la qualit des compresseurs.
Wat de betrft de tekeningen en gegevens in deze bedienings- en opstellings-hanleiding verbetering van de schroefcompressor noodzakelijk worden, voorbehouden.
Nos reservamos el derecho de efectuar, frente a las representaciones e indicaciones de esta
instrucciones de montage servicio modificaciones tcnicas necesarias para perfeccionar.
Rispetto all'illustrazione ed alle indicazioni di questa Istruzioni di Esercizio ci si riserva quelle modifiche tecniche che sono necessarie per migliorare i compressori.

AS-002 C EN

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77

ENGLISH
Aerzener Maschinenfabrik GmbH
Reherweg 28
31855 Aerzen
Postfach 1163
31849 Aerzen
Telefax
0 51 54 / 81-191
e-mail info@aerzener.de

Customer
service

0 51 54 / 81-7529

Aerzener International Rental


B.V.

www.airental.nl
phone
+31 (0) 26 44 64 723
Telefax
+31 (0) 26 44 63 570
e-mail info@airental.nl

78

AS-002 C EN

Translation of the original instructions

Aerzen on the
Internet

www.aerzener.com

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