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O per a t i n g i n s t r u c t i o ns f o r
Aer z e n c o n t r o l s y s t e m
www.aerzen.com
AERZENER MASCHINENFABRIK
GMBH
AS-002 C EN
AS-002 C EN
11-2011
ENGLISH
The INFO page is to be read before commissioning.
Any noted instructions and changes are to be implemented.
We reserve the right to correct typographical errors and content errors and make revisions
related to technical changes.
AS-002 C EN
Table of contents
ENGLISH
Front page...................................................................................1
Instructions on info page.............................................................2
Table of contents.........................................................................3
Installation position......................................................................4
1.
Aerzen control system.................................................5
2.
Overview of operating fields.................................. 6 - 7
3.
STARTING and STOPPING the machine............. 8 - 10
4.
Warning, alarm and cut-off, malfunction..................11
5.
Fault registry....................................................... 12 - 13
6.
Opening Main menu............................................ 14 - 15
7.
Switching AERtronic from
LOCAL to REMOTE............................................. 16 - 17
8.
Service and maintenance...................................18 - 19
9.
Maintenance / service resetting................................20
10.
Regulation with PID controller...........................21 - 25
11.
Units conversion
from C to F and bar to psi.......................................26
12.
Screen saver and cleaning................................27 - 28
13.
Module status..............................................................29
14. Timer............................................................................30
15. Parameter............................................................31 - 59
16.
Connection of the control system.....................60 - 64
17.
Fault / malfunction messages...........................65 - 67
18.
Alarm and warning messages...................................68
19.
Maintenance messages..............................................69
20.
Status messages........................................................70
21.
Connection of the Modbus.........................................71
22.
Connection of the Profibus........................................72
23.
Battery change....................................................73 - 74
24.
Technical data.............................................................75
25.
INFO page............................................................ 76 - 77
AS-002 C EN
Modular installation
of the control system
Be
isp
ie
l/
ex
am
pl
AS-002 C EN
ENGLISH
Safety information
Commissioning, operation, parametrisation and maintenance of the control system
must only be performed by trained personnel.
Improper operation may result in property damage and personal injury!
General specifications
The AERtronic AS 300 is used as a control system for rotary piston machines.
The AERtronic is equipped with a color graphic display with a touch screen.
At least one basic compact module and additional I/O modules are needed for the
overall system.
The AERtronic AS 300 is set according to order and includes all operating
parameters, such as pressures, temperatures, ...
During the initial commissioning, deviations from these settings can be carried out
The additional handling and operation of the control system is predefined in the
display and guides the operator through the menu in a structured manner.
The AERtronic AS 300 includes all functions for the starting and shutdown
procedure as well as the display and querying of the operating parameters.
The AERtronic AS 300 can be used as a display and monitoring unit as well as
control of a rotary piston machine.
AS-002 C EN
ENGLISH
5.) Tab
Pressure ranges
7.) Tab
additional operating parameters
6.) Tab
Temperature ranges
1.) Information
menu
8.) Tab
Service and Setup
3.) START
4.) STOP
AS-002 C EN
ENGLISH
RESET
ENTER
AS-002 C EN
3.
3.1
ENGLISH
Messages
M02 Switching cycles
exceeded
M02 Switching cycles
exceeded
AS-002 C EN
Maschinen START
ENGLISH
3.2
Discharge pressure
0.00
Discharge pressure
1.80
AS-002 C EN
3.3
Pressing the red button in the display stops the
machine.
ENGLISH
Discharge pressure
1.80
Switching off the machine is completed if the compressor symbol in the green
area no longer flashes and the symbol Stoppage / OFF is displayed in the
green button.
Discharge pressure
0.00
10
AS-002 C EN
Discharge pressure
ENGLISH
Discharge pressure
The flashing information button provides detailed information about the malfunction
message.
Messages
A 005 Discharge pressure
E 019 Discharge pressure
Note: The cause of the fault needs to be checked and eliminated. Only after that is a
restart of the machine advisable.
AS-002 C EN
11
5.
Fault registry
All events with data and time are stored in the fault registry.
An overview of all alarms, warnings and shutdowns is given in the appendix.
ENGLISH
Main menu
Control system
Timer
Display
Machine parameters
Limit values
Service
Configuration
Service menu
Maintenance intervals
Fault registry
Acknowledge maintenance
Hours counter
Parameter history
12
AS-002 C EN
ENGLISH
Appearance of an
alarm or warning.
Appearance of a
shutdown
Triggered and
acknowledged
alarm or warning
Triggered and
acknowledged
shutdown
AS-002 C EN
13
6.
ENGLISH
Service
Air filter
Pressure intake filter
Breather holes
Operating times
Operating hours:
On-load hours:
Idle run. hours:
Setup
Log in under one of the
selections.
User
Admin
Superadmin
14
AS-002 C EN
User Logon
Enter code 12345
confirm Enter
User login
User
ENGLISH
Admin
Superadmin
Main menu
Control system
Timer
Display
Machine parameters
Limit values
Service
Configuration
AS-002 C EN
15
7.
Main menu
ENGLISH
Control system
Timer
Display
Machine parameters
Limit values
Service
Configuration
Miscellaneous
Communication
Depending on the access code, the display of the menu items may vary.
16
AS-002 C EN
Cont. operation
Off
Digital
No
ENGLISH
Operation mode:
Comment:
In the "Modbus / Profibus" selection, the location lock (locks) appears only after the "Remote ON / OFF"
enable bit is set (byte 2, bit 7)
AS-002 C EN
17
8.
ENGLISH
Discharge pressure
18
AS-002 C EN
W0 1 Maintenance interval
Air filter:
ENGLISH
Messages
On the Service tab, the times until the next maintenance are displayed on the
first page. Obtain additional information by pressing on the interval with the blue
background.
Service
V-belt 500h
Coupling 1000h
Pressure valve 1500h
V-belt
Service in 500h
Check condition of V-belt,
replace if necessary
Check orientation of pulleys,
correct as needed
AS-002 C EN
19
9.
ENGLISH
Main menu
Control system
Timer
Display
Machine parameters
Limit values
Service
Configuration
Service menu
Maintenance interval
Fault registry
Acknowledge
Hours counter
Parameters history
Maintenance counter
air filter:
Reset
Maintenance counter
pr. filter cartridge:
Reset
Reset
Reset
Maintenance operations
that must be reset have
a yellow background.
When "Reset" is pressed,
the service counter is
restarted.
Note: The appearance and resetting of the maintenance and service intervals
are stored in the history memory along with the date and time and can be
viewed at any time by Aerzen service personnel.
20
AS-002 C EN
ENGLISH
Basic information:
The AERtronic AS 300 is equipped with a software PID controller. It is used to control
the suction pressure or discharge pressure. The actual value is read in at the analog
input for the system pressure. The set value for the pressure can either be predefined
over the operation panel or the communication Modbus/Profibus. A corresponding
analog output (for example pressure control) then predefines the rotational speed
for a frequency converter. An external speed pre-set is also possible with an analog
input (ext. predefinition) or over the communication Modbus/Profibus, if available and
configured.
Miscellaneous
Communication
Regulation menu
Set pressure:
Idling pressure/max.
pressure:
Speed setting:
Pressure regulation:
Auto
Discharge side
Switching between
Automatic and Manual
mode and external speed
preset
Selection of the control
system on the intake and
discharge side
21
Regulation menu
Minimum regulation limit
ENGLISH
P-portion:
I-portion:
D-portion:
Control parameters:
P-portion = Controller faster
I-portion = Controller slower
D-portion = Controller faster with
pressure regulations usually 0%
22
AS-002 C EN
ENGLISH
If the PID controller is set to manual mode in the controller parameters, the selected
value can be changed by using the shown cursor buttons.
Selected value
AS-002 C EN
23
ENGLISH
Restart interlock:
Run-up time:
The system pressure is used as the actual value for the load/idle control. If it exceeds
the limit value for Idle pressure the machine automatically switches to idle mode.
If the system pressure falls below the Set pressure it switches back to load mode.
The parameter minimum idle time in the machine parameter menu causes a delay
switching between load and idle and prevents quick switches between loads.
24
AS-002 C EN
The load/idle mode can also be controlled externally by a configured digital input
(remote load/idle) or the communication Modbus-/Profibus.
Operating mode:
Remote load / idle
Power on
operating mode
Digital
Remote On / Off
Off
Automatic restart:
No
ENGLISH
Cut-off mode
If the cut-off operation mode is active the machine additionally switches to standby. It
also switches off the main motor and the AERtronic AS 300 remains keyed.
This is indicidated by the standby symbol
To prevent the main motor from being switched on and off all the time there is a Runon time in the machine parameter menu. Only after the run-on time is expired and the
machine switches to idle mode it is switched to standby. If the system pressure falls
below the set pressure the machine is restarted from standby mode and takes over
the load mode.
Ctinuous mode
If the continuous operation mode is active, the machine switches to idle mode but
does not enter standby mode.
AS-002 C EN
25
11.
ENGLISH
Main menu
Control system
Timer
Display
Machine parameters
Limit values
Service
Configuration
Display menu
Limits trend graph
Cleaning display
Units
Screen saver
Conversion
from bar to psi
Units menu
Pressure unit:
Temperature unit:
BAR
C
Conversion
from C to F
26
AS-002 C EN
12.
ENGLISH
Main menu
Control system
Timer
Display
Machine parameters
Limit values
Service
Configuration
Display menu
Cleaning display
Units
Screen saver
AS-002 C EN
27
ENGLISH
Start
Screensaver
Yes
Brightness in normal
mode
Brightness standard:
Brightness screen saver:
28
AS-002 C EN
ENGLISH
The Basic Compact and Smart (EMO) modules do not have LEDs and therefore also
have no status message of the digital inputs and outputs.
For this reason, the "Module status" screen indicates the current status of the digital
inputs and outputs.
3x
Controlled inputs and
activated, controlled
outputs are shown in
green.
EMERGENCY
OFF
Motor
protection
Main motor
Remote
On / Off
Malfunction
(Motor Off)
Ready to start
Motor protection
Oil mist separator
Warning /
Alarm
Comment:
The assignments of the digital inputs/outputs listed above relate to the standard
version.
The specific version can be taken from the respective circuit diagram.
AS-002 C EN
29
14. Timer
ENGLISH
Main menu
Control
Timer
Display
Machine parameters
Limit values
Service
Configuration
Timer menu
Off
Timer:
Date:
Time:
Timer menu
Off
Channel 1:
Mon
off
Tue
off
Wed
off
Thu
off
Fri
off
Sat
off
Switch-on time:
Switch-off time:
30
AS-002 C EN
Sun
off
15. Parameter
Machine parameter menu
Menu path:
Parameter
Admin
Restart interlock
10 -- 600 s / default: 10 s
After the main motor stops, the machine is ready to start
again only after this time expires
Admin
Run-up time
3 - 30 s / default: 6 s
After expiration of the run up time, the "Delta" output is
activated if it is configured. In this time, the regulation is
deactivated and the machine is in the unloaded state.
Activatio of the run up time when main motor is started.
User
Superadmin
Acceleration time
1 -- 60 s / default: 1 s
The startup time + acceleration time yield the release
for the regulation. The machine switches into operation
under load or regulates the system pressure using the
speed. However, the machine requirements must be met
for this. Refer also to PID Regulation chapter
Admin
Admin
0 -- 120 s / default: 2 s
Prevents the switching between idling mode and
operating under load from occurring too quickly. Only
after this time expires can the machine be switched back
into operation under load.
Admin
30 -- 1200 s / default: 30 s
When cut-off mode is activated (Control system -->
Miscellaneous), the machine switches into Standby
mode after this time expires (main motor off).
Comment: After main motor start, the "min motor run
time" must first have expired.
Admin
AS-002 C EN
ENGLISH
15.1
Password
31
ENGLISH
32
Cut-off time
1 -- 60 s / default: 5 s
After a Stop command, the main motor is switched off
only after expiration of this time. During this time, the
machine is in the unloaded state if there is Idling/Full
load regulation.
Admin
10 -- 60 s / default: 10 s
After machine start, the monitoring of the oil pressure is
activated only after this time expires. Precisely during
frequency inverter operation is an adjustment possibly
necessary here
User
10 -- 60 s / default: 10 s
Oil pressure delay of the 2nd stage. Same function as
parameter "Oil pressure delay"
User
Switching cycles
Admin
Pressure rate
monitoring:
Yes / No / default No
When "Yes" is selected, the pressure rate of the
machine will also be monitored. A corresponding screen
is shown under the pressure measurement values.
Superadmin
Average ambient
pressure
Superadmin
Fan
Run-on time
Admin
AS-002 C EN
15.2
Control menu
Parameter
Set pressure
User
Idling pressure/
Max. pressure
User
Speed setpoint
User
Pressure regulation
User
Minimum
Minimum regulation
limits
User
AS-002 C EN
ENGLISH
15.2.1
Menu path:
Parameter
33
P-portion
ENGLISH
I-portion
0 100%
default:50%
The P-portion represents the proportional part of the PID controller.
If this parameter is increased, then the step response (controller
output or speed) with an actual value change (system pressure) is
accordingly higher. The P-portion is thus only proportional to the
actual value signal.
P-portion = Controller response = Controller faster
0 100%
default:20%
The I-portion represents the integral portion of the PID controller.
If this parameter is increased, then the control speed of the
controller output (speed) also increases when there is a regulation
variance (fference between set pressure and system pressure).
The I-portion is thus integrated in terms of timing with the controller
output as long as there is a regulation variance.
User
User
D-portion
0 100%
default:0%
The D-portion represents the differential portion of the PID
controller. The D-portion does not react to a regulation variance
(difference between set pressure and system pressure), rather,
only to its rate of change. Thus, the faster the system pressure
changes, the higher is the controller output (speed).
With normal pressure controllers, this D-portion is usually zero.
D-portion = Controller response to changes in actual value =
Controller faster
User
Switch-on
temperature
Heating
-20 120C
default : 0C
If the Ambient temperature drops below this set value, the contact
of the digital output Heat is closed and the heat is thereby
switched on. This function is active both the when the machine is
stopped and during operaiton.
The following parameters absolutely must be set:
-
An analog input must be parameterized to "ambient
temperature".
-
A digital output must be parameterized to Heat.
User
Cutoff temperature
Heating
-20 120C
default : 10C
If the ambient temperature increases above this set value, the
contact of the digital output Heat is opened, and the heat is
thereby switched off. Refer also to Heat switch-on temperature
User
Switch-on
temperature
Fan
Cutoff temperature
Fan
34
-20 120C
default : 40C
If the ambient temperature increases above this set value, the
contact of the digital output fan is closed, and the fan is thereby
switched on. This function is active both the when the machine is
stopped and during operaiton.
The following parameters absolutely must be set:
-
An analog input must be parameterized to "ambient
temperature".
-
A digital output must be parameterized to Fan.
-20 120C
default : 30C
If the ambient temperature drops below this set value, the contact
of the digital output Fan is open and the ventilation is thus
switched off. Refer also to Fan switch-on temperature
AS-002 C EN
User
User
15.2.2
Menu path:
Communication menu
Main menu Control Communication
Parameter
Address
0 31
default : 1
User
Record
Standard / Modbus
default : Standard
-
Standard: Protocol for the transfer of the firmware
-
Modbus: Modbus-slave-RTU protocol with RS485
interface.
User
Speed setpoint
User
15.2.3
Menu path:
ENGLISH
Parameter
Miscellaneous menu
Main menu Control Miscellaneous (General control)
Parameter
Operating mode
User
Remote load /
idling
User
Remote On / Off
User
AS-002 C EN
Parameter
35
ENGLISH
36
Automatic
Restart
No / yes
default : No
-
Yes: When there is a control voltage outage, the machine is
automatically started after power is restored and the expiration
of the restart delay.
User
Restart delay
10 600 s
default : 60s
After expiration of the set time, the machine is automatically restarted if
the parameter Automatic Restart is set to Yes.
User
AS-002 C EN
15.3
Service menu
ENGLISH
Parameter
Maintenance interval
Intake filter
0 30000 h
default : 0 h
Check filter soiling and replace filter element as needed.
Admin
Maintenance interval
press. Filter element
0 30000 h
default : 0 h
Earlier when the pressure loss is increasing.
Admin
Maintenance interval
Supply/exhaust air
0 30000 h
default : 0 h
Check intake/exhaust openings of the sound enclosure and
clean as required
Admin
Maintenance interval
V-belt
0 30000 h
default : 0 h
Check condition of V-belt and replace if necessary.
Check alignment of V-belt. Correct as needed.
Admin
Maintenance interval
Coupling
0 30000 h
default : 0 h
Check coupling pins, compression sleeves and replace if
necessary.
Check coupling alignment and correct as required.
Admin
Maintenance interval
Pressure valve
0 30000 h
default : 0 h
Check operation of pressure valve.
Admin
Maintenance interval
Lubricating oil
0 30000 h
default : 0 h
Change lubricating oil
Admin
Maintenance interval
Oil filter
0 30000 h
default : 0 h
Replace oil filter
Admin
Maintenance interval
Check valve
0 30000 h
default : 0 h
Check the check valve for wear and leaks.
Admin
Maintenance interval
Oil separator
0 30000 h
default : 0 h
Clean cooling fins, wire mesh and oil mist separator.
Admin
Maintenance interval
Water cooling
0 30000 h
default : 0 h
Clean heat exchanger / water cooling pipe bundle
Admin
AS-002 C EN
Parameter
37
ENGLISH
38
Maintenance interval
Steam trap
0 30000 h
default : 0 h
Check and clean steam trap.
Admin
Maintenance interval
1. Maintenance
0 30000 h
default : 0 h
See operating and installation manual of the stage or
assembly.
Admin
Maintenance interval
Main inspection
0 30000 h
default : 0 h
Main inspection / Maintenance check / Replacement of spare
parts and wear parts. Review of the complete machine.
Admin
Maintenance interval
Motor
0 30000 h
default : 0 h
Bearing, relubrication (grease types), condensate drain
Admin
AS-002 C EN
15.3.2
Acknowledge maintenance menu
Menu path:
Main menu Service Acknowledge maintenance (maintenance
acknowledgement)
Maintenance
counter
Intake filter
Maintenance
counter
press. Filter
element
Maintenance
counter
Supply/exhaust air
Maintenance
counter
V-belt
Maintenance
counter
Coupling
Maintenance
counter
Pressure valve
Maintenance
counter
Lubricating oil
Maintenance
counter
Oil filter
Maintenance
counter
Check valve
Maintenance
counter
Oil separator
Maintenance
counter
Water cooling
Maintenance
counter
Steam trap
AS-002 C EN
Parameter
User
ENGLISH
Parameter
User
User
User
User
User
User
User
User
User
User
User
39
Maintenance
counter
1. Maintenance
Maintenance
counter
Main inspection
ENGLISH
Maintenance
counter
Motor
15.3.3
Menu path:
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to zero and
does not start over. The first maintenance is performed only
once.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
Reset
Blue Resetting the maintenance counter is not required
Yellow The maintenance counter is reset to the specified value
under
"Maintenenance interval" reset and starts over.
User
User
User
Up to 100 malfunction and maintenance messages can be stored in the fault registry.
For each message are stored the message number, the message text, the time stamp
and a yellow warning or red malfunction symbol. Pressing on the corresponding
symbol opens an additional information page in which all values at the time of the
occurrence are stored.
Detailed information is available in the fault registry chapter.
40
AS-002 C EN
Parameter
Operating hours
Admin
Load hours
Admin
Rental machine
No / yes
default : No
-
No: No additional operating hours counter for rental
machines
-
Yes: An additional operating hours counter is activated and
displayed in the Operating times screen.
Admin
Rental hours
Reset
Pressing it makes the rental hours counter reset to zero.
Admin
AS-002 C EN
Parameter
ENGLISH
15.3.4
Menu path:
41
15.3.5
Menu path:
The configuration stored under Save factory setting can be reloaded via this function.
The menu item is shown if the user has logged on as Admin and previously the
configuration also had actually been saved.
After printing the menu item, the following warning appears:
ENGLISH
Attention:
All previous settings
are thereby overwritten
The loading of the factory setting can be interrupted by leaving the page or started via
the Load button. In this case, the Load factory setting message appears after the
loading
15.3.6
Menu path:
In the Parameter history, all changes of the setting are documented and saved. In
addition to the date and time, the designation of the parameter, the original value and
new one are saved.
15.3.7
Menu path:
This menu item appears only if the user has logged on as Superadmin.
After this menu item is pressed, the following warning appears:
The saving of the factory setting can be interrupted by leaving the page or started via
the Save button. In this case, the Save factory setting message appears after the
saving operation.
After the initial save, the button Load factory setting appears in the Service menu
42
AS-002 C EN
Menu path:
Parameter
Admin
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
Warning ambient
temperature Lo
-20 60 C
default : -10 C
Admin
Warning ambient
temperature Lo delay
0 15 s
default : 1 s
Admin
Warning ambient
temperature Hi
-0 300 C
default : 40 C.
Admin
Warning ambient
temperature Hi
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
Warning discharge
temperature
Warning discharge
temperature
delay
Malfunction discharge
temperature
Malfunction discharge
temperature
delay
0 300 C
default : 200 C
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 210 C
Admin
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 50 C
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 60 C
Admin
0 15 s
default : 1 s
Admin
AS-002 C EN
Parameter
ENGLISH
15.4
43
ENGLISH
44
0 300 C
default : 0 C
Admin
0 15 s
default : 1 s
Admin
Malfunction system
temperature
Malfunction system
temperature
delay
Suction temperature warning
2
Suction temperature warning
2
delay
0 300 C
default : 0 C
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 0 C
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 0 C
Admin
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 0 C
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 0 C
Admin
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 0 C
Admin
0 15 s
default : 1 s
Admin
0 300 C
default : 0 C
Admin
0 15 s
default : 1 s
Admin
Speed warning
0 12000 rpm
default : 0 rpm
Admin
Speed warning
delay
0 15 s
default : 1 s
Admin
AS-002 C EN
0 12000 rpm
default : 0 rpm
Admin
Malfunction speed
delay
0 15 s
default : 1 s
Admin
0 100 %
default : 0 %
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0 %
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0 %
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0 %
Admin
0 15 s
default : 1 s
Admin
1,00 5,00
default : 0,00
Admin
0 15 s
default : 1 s
Admin
1,00 5,00
default : 0,00
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0,00
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0,00
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0,00
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0,00
Admin
0 15 s
default : 1 s
Admin
Warning vibration G1
0 100 %
default : 0,00
Admin
Warning vibration G1
delay
0 15 s
default : 1 s
Admin
Malfunction vibration G1
0 100 %
default : 0,00
Admin
Malfunction vibration G1
delay
0 15 s
default : 1 s
Admin
AS-002 C EN
ENGLISH
Malfunction speed
45
ENGLISH
46
Warning vibration G2
0 100 %
default : 0,00
Admin
Warning vibration G2
delay
0 15 s
default : 1 s
Admin
Malfunction vibration G2
0 100 %
default : 0,00
Admin
Malfunction vibration G2
delay
0 15 s
default : 1 s
Admin
0 100 %
default : 0,00
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0,00
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0,00
Admin
0 15 s
default : 1 s
Admin
0 100 %
default : 0,00
Admin
0 15 s
default : 1 s
Admin
AS-002 C EN
15.5
Display menu
ENGLISH
15.5.1
Menu path:
All measured values that are displayed on the AERtronic AS 300 can also be graphically
displayed over a period of time (trend graph). The upper and lower limits of the trend
graphs are set in this menu.
Parameter
User
User
User
User
User
User
User
User
User
User
User
User
-50 300 C
default : -50 C
User
-50 300 C
default : 300 C
User
-50 300 C
default : -50 C
User
-50 300 C
default : 300 C
User
-50 300 C
default : -50 C
User
-50 300 C
default : 300 C
User
AS-002 C EN
Parameter
47
ENGLISH
48
-50 300 C
default : -50 C
User
-50 300 C
default : 300 C
User
-50 300 C
default : -50 C
User
-50 300 C
default : 300 C
User
-50 300 C
default : -50 C
User
-50 300 C
default : 300 C
User
-50 300 C
default : -50 C
User
-50 300 C
default : 300 C
User
0 12000 rpm
default : 0 rpm
User
0 100 %
default : 0 %
User
Vibration graph
lower value
0 100 %
default : 100 %
User
0 100 %
default : 0 %
User
0 100 %
default : 100 %
User
0 100 %
default : 0 %
User
0 100 %
default : 100 %
User
1,0 5,0
default : 1,0
User
1,0 5,0
default : 5,0
User
AS-002 C EN
15.5.2
Menu path:
Units menu
Main menu Display Units
Range of values / basic settings / notes
Pressure unit
Bar / PSI
default : Bar
User
Temperature unit
C / F
default : C
User
15.5.3
Menu path:
Parameter
ENGLISH
Parameter
15.5.4
Menu path:
Parameter
Screensaver
Yes / No
default : yes
User
Screensaver
delay
0 99 min
default : 5 min
If there is no activity on the display in this period, the
screen saver is activated.
User
Default brightness
20 100 %
default : 80 %
Brightness of the display during use.
0 100 %
default : 20 %
Brightness of the display when the screen saver is
activated.
AS-002 C EN
Parameter
User
User
49
15.6
Configuration menu
ENGLISH
Men Funktionsauswahl
Main menu Configuration Function selection
Parameter
Parameter
Machine type
Superadmin
Motor activation
Superadmin
Speed measurement
50
No / yes
default : No
-
-
AS-002 C EN
Superadmin
15.6.2
Menu path:
- EM1 =
8 x Digital Input
4 x Digital Output (relay)
- EM2 =
- EM3 =
4 x Digital Input
2 x Analog Input (PT1000, -50300C)
2 x Analog Input (4-20mA)
- EM4 =
- EM5 =
Profibus module
ENGLISH
The installed modules of the control system are assigned in this menu.
In principle, 5 different modules can be selected.
- EMO =
3 x Digital Input
3 x Digital Output (relay)
1 x Analog Input (4-20mAl)
2 x Analog Input (PT1000, -50300C)
Attention: The DIP switches located on the side of the module must correspond to the
module type addresses. To do this, the first five DIP switches are used.
Example: Module EM3 is configured for module type address 5. The DIP switches
must be set as follows:
16
10
AS-002 C EN
51
Parameter
I/O module address 1
I/O module address 2
ENGLISH
52
Parameter
User
Superadmin
Superadmin
Superadmin
Superadmin
Superadmin
Superadmin
Superadmin
Superadmin
Superadmin
Superadmin
Superadmin
No module / Profibus G2
default : no module
Superadmin
AS-002 C EN
15.6.3
Menu path:
Parameter
Module EM0
A02-DI1
A02-DI2
A03-DI3
Module EM1
Possible addresses
A03 to A10
DI1
DI2
DI3
DI4
Module EM3
Possible addresses
A03 to A10
DI1
DI2
DI3
DI4
AS-002 C EN
ENGLISH
-
-
Base module
A01-DI1 (not shown,
because
permanently
reserved for
Emergency Stop)
A01-DI2
A01-DI3
Parameter
Admin
53
Parameter
ENGLISH
54
AS-002 C EN
Parameter
-
-
-
Parameter
ENGLISH
Parameter
default : Open
Logic of the
digital inputs
NC / NO
default : NC
By pressing the button, the logic of the digital inputs are switched.
AS-002 C EN
User
55
15.6.4
Menu path:
The digital outputs are relay contacts and can be loaded with a maximum of 250V AC
and 4A.
Parameter
ENGLISH
-
-
-
-
-
-
Base module
A01-DO1
Module EM0
A02-DO1
A02-DO2
A03-DO3
Module EM1
Possible addresses
A03 to A10
DO1
DO2
DO3
DO4
Module EM2
Possible addresses
A03 to A10
DO1
DO2
DO3
DO4
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
56
AS-002 C EN
Parameter
Admin
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Parameter
Different)
- Contact closed Remote
- Contact open Place / Panel / Local
Oil separator: Switches an electrical oil mist
separator on and off. With main motor start/stop,
the oil mist separator is also started and stopped
- Contact closed Oil separator start
- Contact opened Oil separator stop
Steam trap 1: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.
- Contact closed Separator 1 on
- Contact opened Separator 1 off
Steam trap 2: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.
- Contact closed Separator 1 on
- Contact opened Separator 1 off
Aftercooler: Switches the fan of an electrical
aftercooler on and off. With main motor start/stop,
also the aftercooler is started and stopped.
- Contact closed Aftercooler start
- Contact opened Aftercooler stop
Steam trap warning: This output issues a
warning message if a warning of the steam trap 1
or 2 is active.
- Contact closed Warning active
- Contact open No warning
Aftercooler warning: This output issues a
warning message if a warning of the aftercooler
is active.
- Contact closed Warning active
- Contact open No warning
ENGLISH
Parameter
Comment:
For parameterised motor activation type
(Main menu Configuration Function
selection)
the first 3 digital outputs
are permanently assigned
under certain
circumstances and cannot be changed.
A01-DO1 = Net (with motor control type
Net and Star/Delta)
A02-DO1 = "Star" (with motor control type
"Star/delta")
A02-DO2 = "Delta" (with motor control type
"Star/delta")
default : Open
AS-002 C EN
57
15.6.5
Menu path:
Parameter
Base module
A01-AI1
ENGLISH
-
-
-
-
-
Base module
A01-AI2
A01-AI3
-
-
Module EM0
A02-AI1
Module EM2
Possible addresses
A03 to A10
AI1
AI2
Module EM3
Possible addresses
A03 to A10
AI1
AI2
-
-
-
-
-
-
-
-
default : Open
58
AS-002 C EN
Parameter
Admin
Admin
Module EM0
A02-AI2
A02-AI3
Module EM2
Possible addresses
A03 to A10
AI3
AI4
Module EM3
Possible addresses
A03 to A10
AI3
AI4
-
-
-
-
-
-
Free:
No measurement active.
Ambient temperature: Measuring range -50
300 C. The sound enclosure heat, for example,
is switched on and off as a function of this
temperature.
Oil temperature 1: Measuring range -50 3000
C oil temperature of the 1st stage
Discharge temperature 1: Measuring range -50
300 C discharge temperature of the 1st stage
Intake temperature 2: Measuring range -50
300 C intake temperature of the 2nd stage
Oil temperature 2: Measuring range -50 3000
C oil temperature of the 1st stage
Discharge temperature 2: Measuring range -50
300 C discharge temperature of the 1st stage
System temperature: Measuring range -50 300
C temperature measurement at the output of the
machine
Superadmin
ENGLISH
-
-
default : Open
15.6.6
Menu path:
Parameter
Module EM4
A10-AO1
A10-AO2
A11-AO1
A11-AO2
Parameter
Admin
default : Open
AS-002 C EN
59
ENGLISH
Connection example with a AC100240V 50/ 60Hz power supply.
Comment:
The two connections that are indicated are to be seen as an example. The exact
connection of the supply voltage can be taken from the respective circuit diagram.
60
AS-002 C EN
ENGLISH
A42: A01-DI1 EMERGENCY STOP permanently assigned input for the connection
of an EMERGENCY STOP device supplied by the customer. If this
input is not used, a wire jumper should be installed from X3.1 to X3.2,
because otherwise the fault message E002 Emergency Stop is
active.
Note: The input does not correspond to the EMERGENCY STOP
function according to DIN EN 60204-1
A42: A01-DI2 Input for motor protection device of the main motor, 0-signal triggers
a cut-off or malfunction. If this input is not used, a wire jumper should
be installed from X3.1 to X3.3, because otherwise the fault message
E003 Main motor overload is active.
A42: A01-DI3 Remote start / stop of the rotary piston machine, 1-Signal = Start,
0-Signal = Stop.
Comment: If the machine fails due to a malfunction, the start signal
must be set to 0. If all faults are cleared and the machine is ready
to start again, it is possible to restart via this digital input. This
prevents an inadvertent starting of the machine after a malfunction is
acknowledged.
Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the digital inputs are given in the chapter (Parameters
Configuration Digital inputs).
AS-002 C EN
61
ENGLISH
A42: A01-DO1 Line protection, with the closed contact at this relay output, the main
motor absolutely must be started. If the contact is open, the main
motor absolutely must be stopped or switched off.
A45: A02-DO1 Collective fault message, contact closed if there is no malfunction.
Contact open with pending malfunction also results in an open
Line protection contact. The main motor is switched off.
A45: A02-DO2 Collective warning message, contact closed if there is no malfunction.
Contact open with a warning pending has no effect on the Line
protection output while the machine is running but prevents the restart
when stopped.
A45: A02-DO3 Message of readiness for operation, contact closed if there is no
warning / no malfunction / no starting block. With the closed contact,
the machine is ready to start. Important: The contact also remains
closed when the machine is running and opens only when there is a
malfunction or a stop command.
Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the digital outputs are given in the chapter (Parameters
Configuration Digital outputs).
62
AS-002 C EN
A47: A04-AI1
A47: A04-AI2
If the speed preset is not to be made via the internal PID controller,
they can also be externally predetermined. In so doing the parameter
Speed set point" must be set in the menu (Main menu Control
system Regulation) to external. Then the speed preset is carried
out by the AERtronic and at this analog input and output again at the
A011-A01 output.
Attention: A speed preset is not possible in idling mode and with the
machine turned off.
ENGLISH
A51: A011-AO1 Frequency converter set value, the speed for the frequency converter
is preset here. The output signal 4mA 20mA presets the minimum
maximum speed in the range. This means a mandatorily required
limitation of the minimum and maximum speed in the frequency
converter. Operation outside of these speeds would result in damage
to the machine.
Attention: In idling mode and with the machine switched off, 4mA
(0%) is output. The analog output emits the correct signal only after
the engine is started and up to speed.
AS-002 C EN
63
ENGLISH
Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the analog inputs and outputs are given in the chapter
(Parameter Configuration Analog inputs / analog outputs).
Exact descriptions of the digital outputs are given in the chapter (Parameters Control
system Regulation). Additional explanations about the PID controller are in the
corresponding menu item.
64
AS-002 C EN
17.
Error
Codes
Designation
E001
Power outage
E002
Emergency OFF
E003
E004
E005
E006
E007
E008
E009
E010
Note
E011
E016
E017
E018
E019
E020
E021
E022
E023
E024
E025
E026
E027
E028
E029
E030
E031
E032
ENGLISH
Reserved
Suction pressure
Pressure rate
Discharge pressure
Discharge temperature
System temperature
Oil pressure
Oil temperature
Suction temperature 2
Discharge pressure 2
Discharge temperature 2
Oil pressure 2
Oil temperature 2
Speed
Oil level Lo
Oil level Hi
AS-002 C EN
65
Error
Codes
E033
E034
E035
E036
ENGLISH
E037
E038
E039
E040
E041
E042
E043
E044
E045
E046
E047
E048
E049
E050
E051
E052
Note
E053
E054
E055
E056
E057
E058
Vibration 1S1
Vibration G1
Vibration 3S1
Vibration 1S2
Vibration G2
Vibration 3S2
E059
E060
E061
E062
E063
E064
E065
E080
66
Designation
Reserved
AS-002 C EN
Designation
Note
E081
E082
E083
E084
E085
E086
E087
E088
E089
E090
E091
E092
ENGLISH
Error
Codes
E093
E094
E095
E096
Parameter incorrect
AS-002 C EN
67
18.
If a new alarm message is present, the screen background in the display is yellow and
flashing. If the message was acknowledged, the display stops flashing but continues
to remain yellow until the cause of the alarm message has been eliminated. The
assembly is not switched off.
The message number of an alarm message always starts with E.
ENGLISH
AlarmCodes
Designation
Note
A001
A002
A003
A004
A005
A006
A007
A008
A009
A010
A011
A012
A013
A014
A015
A016
A017
A018
Suction pressure
Min. ambient temperature
Max. ambient temperature
Discharge pressure
Discharge temperature
System temperature
Oil pressure
Oil temperature
Suction temperature 2
Discharge pressure 2
Discharge temperature 2
Oil pressure 2
Oil temperature 2
Speed
Oil level Lo
Oil level Hi
Pressure rate
A019
A020
A021
A022
A023
A024
Digital input
Digital input
Digital input
Digital input
Digital input
A025
A026
A027
A028
A029
A030
Vibration 1S1
Vibration G1
Vibration 3S1
Vibration 1S2
Vibration G2
Vibration 3S2
A031 A47
A048
68
Reserved
I/O module address 13
AS-002 C EN
19.
Maintenance message
AlarmCodes
Designation
ENGLISH
Note
W001
W002
W003
Pressure maintenance
interval. Filter element
W004
W005
W006
W007
W008
W009
W010
W011
Oil separator
Maintenance interval
Water cooling
W012
Maintenance interval
Steam trap
W013
W014
W015
W016
Battery
AS-002 C EN
69
20.
Status messages
The messages are displayed in the INFO area. The button with the i flashes during the
duration of the display.
The message number of a status message always begins with M.
ENGLISH
Alarm codes
Designation
Note
M01
M02
M03
M04
Maintenance on timer
M05
Automatic restart
M06
M016
70
Reserved
AS-002 C EN
ENGLISH
X99:
Parameter
Parameter
Address
0 - 31 default: 1
USER
Record
Baud rate
default: 19200
USER
USER
Communication menu
AS-002 C EN
71
ENGLISH
Microcontroller
2 hexadecimal switch for the
72
AS-002 C EN
ENGLISH
Messages
AS-002 C EN
73
ENGLISH
74
AS-002 C EN
Relay outputs
The current carrying capacity 4 A relates to ohmic load
:
:
Digital inputs
Nominal voltage
Maximum voltage
Power consumption
Activation threshold
Cut-off threshold
max. frequency
:
:
:
:
:
:
Ambient conditions
Operating temperature
Storage temperature
rel. humidity
:
-20 .. 55 C
:
-25 .. 75 C
:
max. 90 %, non-condensing
ENGLISH
Analog outputs
Output range
:
4 .. 20 mA / 2 ... 10 V
Resolution
:
210
Maximum voltage
:
10 V
potential-free, but with common signal ground for both outputs
Load < 500 ohms
Load > 100 kOhm
24 V DC
30 V DC
5 .. 12 mA at 24 V
approx. 13 V or 8 V with PTC input
approx. 9 V or 6 V with PTC input
approx. 0.5 Hz
AS-002 C EN
75
ENGLISH
76
AS-002 C EN
ENGLISH
This operating- and installation manual is subject to engineering changes necessary for the compressor advancement.
Nous nous rservons le droit dans les instructions de service procder toutes modifications techniques utiles visant amliorer la qualit des compresseurs.
Wat de betrft de tekeningen en gegevens in deze bedienings- en opstellings-hanleiding verbetering van de schroefcompressor noodzakelijk worden, voorbehouden.
Nos reservamos el derecho de efectuar, frente a las representaciones e indicaciones de esta
instrucciones de montage servicio modificaciones tcnicas necesarias para perfeccionar.
Rispetto all'illustrazione ed alle indicazioni di questa Istruzioni di Esercizio ci si riserva quelle modifiche tecniche che sono necessarie per migliorare i compressori.
AS-002 C EN
77
ENGLISH
Aerzener Maschinenfabrik GmbH
Reherweg 28
31855 Aerzen
Postfach 1163
31849 Aerzen
Telefax
0 51 54 / 81-191
e-mail info@aerzener.de
Customer
service
0 51 54 / 81-7529
www.airental.nl
phone
+31 (0) 26 44 64 723
Telefax
+31 (0) 26 44 63 570
e-mail info@airental.nl
78
AS-002 C EN
Aerzen on the
Internet
www.aerzener.com