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PROCEEDINGS FROM
CONSTRUCTION ECONOMICS
AND ORGANISATION 2013
GREEN URBANISATION
IMPLICATIONS FOR VALUE CREATION
TRONDHEIM
1214 JUNE 2013
Trondheim
Editorial Board
Ole Jonny Klakegg, Norwegian University of Science and Technology, Norway
Kalle Khknen, Tampere University of Technology, Finland
Gran Lindahl, Chalmers University of Technology, Sweden
Suvi Nenonen, The Aalto University School of Science and Technology,
Kim Haugblle, Danish Building Research Institute, Aalborg University, Denmark
Stefan Christoffer Gottlieb, Danish Building Research Institute, Aalborg University,
Denmark
Kristian Widn, Lund University, Sweden
Christian L. Thuesen, Technical University of Denmark, Denmark
Kari Hovin Kjlle, Sintef Byggforsk, Norway
Akademika Publishing
NO7005 Trondheim,
Norway
Tel.: + 47 73 59 32 10
www.akademikaforlag.no
Publishing Editor: Lasse Postmyr (lasse.postmyr@akademika.no)
Scientific Committee
Amund Bruland
Anandasivakumar Ekambaram
Anders Bjrnfot
Anita Moum
Anne Katrine Larssen
Anne Live Vaagaasar
Antje Junghans
Aoife A.M.H. Wiberg
Asmamaw T. Shiferaw
Begum Sertyesilisik
Birgit Cold
Bjrn Andersen
Bjrn Petter Jelle
Brge Aadland
Chris Harty
Debby Goedknegt
Eli Sta
Kirsten Jrgensen
Knut Boge
Kristian Widen
Lena Bygballe
Linda C. Hald
Marit Stre Valen
Mats Persson
Matthias Haase
Mette Bye
Natalie Labonnote
Nils Olsson
Ola Ldre
Ole Jonny Klakegg
Ole Morten Magnussen
Per Anker Jensen
Per-Erik Josephson
Peter Love
Poorang Piroozfar
Pouriya Parsanezahad
Ricardo Dornelas
Rolee Aranya
Rolf Andr Bohne
Ruth Woods
Siri H. Blakstad
Stefan Gottlieb
Stefan Olander
Suvi Nenonen
Sren Wandahl
Thomas Berker
Tommy Kleiven
Tore Haavaldsen
Wenting Chen
ystein Husefest Meland
Erling Holden
Eva Amdahl Seim
Geir K. Hansen
Georgio Locatelli
Gunnar Lucko
Hans Lind
Hans Petter Krane
Hedley Smyth
Helena Johnsson
Ibrahim Yitmen
Inge Hoff
James Odeck
Jan Alexander Langlo
Jarrko Erikshammar
Johan Nystrm
Kim Haugblle
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Editorial Board
Ole Jonny Klakegg, Norwegian University of Science and Technology, Norway
Kalle Khknen, Tampere University of Technology, Finland
Gran Lindahl, Chalmers University of Technology, Sweden
Suvi Nenonen, The Aalto University School of Science and Technology,
Kim Haugblle, Danish Building Research Institute, Aalborg University, Denmark
Stefan Christoffer Gottlieb, Danish Building Research Institute, Aalborg University, Denmark
Kristian Widn, Lund University, Sweden
Christian L. Thuesen, Technical University of Denmark, Denmark
Kari Hovin Kjlle, SINTEF Byggforsk, Norway
Editors
Ole Jonny Klakegg, NTNU
Kari Hovin Kjlle, SINTEF
Cecilie G. Mehaug, NTNU
Nils O.E. Olsson, NTNU
Asmamaw T. Shiferaw, NTNU
Ruth Woods, SINTEF
Organising Committee
Ole Jonny Klakegg, NTNU
Kari Hovin Kjlle, SINTEF
Cecilie G. Mehaug, NTNU
Nils O.E. Olsson, NTNU
Asmamaw T. Shiferaw, NTNU
Ruth Woods, SINTEF
Pangiota Kostara, NTNU
Program Committee
Petter Eiken, Bygg21
ivind Christoffersen, Statsbygg
Kim Robert Lys, Skanska
Christian Joys, Avantor
Bjrn Sund, Advansia
Morten Lie, Direktoratet for byggkvalitet
Terje Bygland Nikolaisen, Cowi
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iv
Long cold winters and harsh climate, worsened by climate change which may lead to
more floods, landslides and frequent winter storms
All these challenges will lead to:
High demand for new dwellings
Need for higher investment in low energy buildings
Need for more robust buildings and infrastructure
Need for more investment in transport infrastructure
Need for a larger workforce and recruitment in all sectors
Need for good integration programmes, development of expertise and training in
relevant areas for new migrants and unskilled labour.
These are the sort of challenges that the Program Committee saw when they discussed the
profile for this event back at the beginning of 2011. They called it Green Urbanization. The
situation calls for new solutions, new knowledge, new thinking. Both small steps and huge
leaps help as long as they lead in the right direction. Is the construction industry ready for
it?
The sector is fragmented and contains many small enterprises. Thus, large companies account
for a smaller share of the construction output in Norway than in most other countries. Small
companies with highly specialized competence indicate a fragmented industry. The typical
construction project is also said to be one-of-a-kind at a hectic pace. It is obviously hard to
optimize process and solutions in such an environment.
Although to a lesser degree than other countries, the Norwegian construction industry is
currently facing the challenges that have followed the 2009 financial crisis; small enterprises
lost competence due to temporary redundancy and the investments were at a minimum level.
Therefore, the diffusion of new knowledge and investments was also at a minimum. To what
degree is the construction industry equipped to meet challenges ahead? And to what degree is
the academic community able to help this industry overcome its challenges? These are
questions that deserve to be asked, and perhaps some answers or indications may be found
among the contributions to this conference? Are the academic resources ready for it?
This introduction, its examples and identified challenges are chosen from the Norwegian
context, in full awareness of the current peculiarities of the Norwegian situation. We do have
a special and advantageous position, but Norway is still clearly a distinct part of the Nordic
context. We are also deeply embedded in the bigger international economy and global
community. Therefore, the conference profile and the Nordic conference setting feel highly
relevant in 2013.
The contributions span a wide range of issues, organized in three tracks with three major
themes in each:
Sustainable Development of
the Urban Environment
Efficiency in Construction
Sustainable Design
The first track; Sustainable Development of the Urban Environment is the signature
track of this conference. It relates directly to the challenges addressed by the program
committee back in 2011. The invitation to authors included contributions on sustainability
in a wide sense the concept of sustainability, the framework conditions defined by
government and international agreements, the built environment, both the upgrading of
existing buildings and finding solutions for future built environments. As the papers of this
track shows, the authors cover these issues from several perspectives and cover a wide
range of issues as intended. The track provides a varied and thought provoking approach to
the term "sustainable"; one of the most oft-used terms in the construction industry today,
but which also continues to be one of the most important issues.
Key issues addressed by the papers are; different challenges in combining urbanization and
environment respect, the role and use of green certification systems, the role of
sustainability in project management, passive house building, renovation and retrofitting
from a sustainable perspective and the development of new technology to the deal with
climate and age related problems in building materials. Green has become an important
issue and two papers look at the role of green certification and policy in stimulating
company activity. It can on the one hand, as one paper suggests, become a catalyst,
stimulating more green certified buildings. On the other hand, green may mean, as the
second example shows, following the market rather than focusing on policies which benefit
clients and society. Encouraging a sustainable build is a theme which may be understood as
central in this track; it is present in the aforementioned papers and also plays a role in the
papers which focus on retrofitting, project management and the building of passive houses.
Further issues are exploring the difference between project management success and
project success; analyzing collaborative working and experienced effects on the energy
performance of a building project; an analysis of existing Norwegian retail development
and their impact on local energy consumption; and the effects of user involvement in the
briefing and design of a workplace. Scandinavian and particularly Norwegian examples
vi
dominate the papers, but there are also case stories from USA and China and contributions
from the Netherlands and the UK.
The second track; Organizing for Execution represents a combination of new and classic
issues around governance, decision making and learning. It covers issues with a wide
perspective and long-ranging consequences for the organisations involved. Key issues are
governance mechanisms, strategy implementation, decision making, relations and learning.
Several papers discuss aspects of governance and how organisations may implement
processes and structures in order to improve their value creation and value for money in
investments. Examples presented here are the governments in the Netherlands and Norway, as
well as several anonymous companies associated with the construction industry. This has a lot
to do with designing purposeful decision making processes and using the right criteria for
prioritizing and choice of projects. Other perspectives are how to implement necessary
transformations of the organization in a changing environment. This is an important issue in a
world of increasing globalization, competition and new technologies.
One major topic in several papers is the clarity and better understanding of roles and
responsibilities in project organisations and between the project and its mother organization,
as well as other stakeholders. These relational issues include communication, motivation,
emotions and trust, just to mention some important aspects. The most fundamental topic in
these papers is perhaps learning. Learning from cases and accumulating experiences in
organisations in construction has been argued a particularly challenging thing to do. Several
papers look into these challenges.
The types of organisations represented in these papers range from large public agencies, via
industrial companies down to facilities management companies. The projects range
accordingly from large infrastructure investments via large building design and development
processes down to small and medium sized renovation and upgrading projects in existing
buildings. All in all, this track comprises discussions on some of the major issues engaging
the research community on construction projects in recent years. The picture is clearly Nordic
in the sense that most of the cases reported are documented in the Nordic region, but extended
to include Poland, France and the UK.
The third track; Efficiency in construction is the original core area of construction
economics and organisation, internationally perhaps better known as construction
management. It covers both qualitative and quantitative aspects of efficiency in construction.
The majority of the papers address the human aspect in construction, but in different ways.
Innovation, learning, daily life, scheduling, BIM, productivity, quality, procurement, contracts
and supply chains are addressed, among other issues. Roles and interfaces between different
stakeholders in a construction project are addressed in several papers.
Innovation is a key topic. It is addressed both explicitly in some papers, and implicitly in
many more papers. Innovation in the construction sector is an important topic. It is mainly
vii
viii
TABLE OF CONTENTS
Track1:SustainableDevelopmentoftheUrbanEnvironment
TheSustainabilityPerspective
GREENORMATURING?"ENVIRONMENTALSUSTAINABILITYINMARKETINGANDBUSINESS
DEVELOPMENTAMONGSTCONSTRUCTIONMAJORS
HedlySmyth
INCENTIVESTOCATALYSEGREENBUILDINGCERTIFICATIONSFORBUILDINGCONSTRUCTION
RadhlinahAulin,FilipElland
ESTABLISHINGASTAKEHOLDERFRAMWORKFORECOCITYDEVELOPMENT
WITHACASESTUDYOFCHINESEECOCITY
YaoYao,HansLind,TinaKarrbomGustavsson
THEFIRSTGREATMETROPOLITANPARKOFTHE21STCENTURY:AMANIFESTATIONOF
GREENURBANIZATION
EricR.P.Farr,PoorangPiroozfar
THEROLEOFSHOPPINGCENTRESINTHESUSTAINABLETRANSITIONOFNEIGHBOURHOODS
MatthiasHaase,RuthWoods
GREENPLANNINGCHALLENGESANDOPPORTUNITIESASYSTEMDYNAMICSPERSPECTIVE
PeterHeffron
13
24
36
48
59
SustainableDesign
SUSTAINABILITYEVALUATIONOFRETROFITTINGANDRENOVATIONOFBUILDINGSINEARLY
STAGES
PerAnkerJensen,EsmirMaslesa,NavidGohardani,FolkeBjrk,StratisKanarachos,
ParisA.Fokaides
SUSTAINABLETRANSFORMATIONOFEXISTINGBUILDINGSACASESTUDYOFA
TRANSFORMATIONOFABARNATCAMPHILLROTVOLL
AlisePlavina,MatthiasHaase
PARTNERINGFORTHEDEVELOPMENTOFANENERGYPOSITIVEBUILDING.CASESTUDYOF
POWERHOUSE#1
TorillMeistad
LCAOFNANOCOATEDWOODENCLADDINGSUTILIZINGACCELERATEDAGEINGTEST
RESULTS
SelamawitM.Fufa,BjrnPetterJelle,RolfAndrBohne,CarineGrossrieder
ix
70
81
92
102
THEROLEOFACCELERATEDCLIMATEAGEINGOFBUILDINGMATERIALS,COMPONENTSAND
STRUCTURESINTHELABORATORY
BjrnPetterJelle
111
SustainabilityandPeople
ONTHEDIFFERENCEBETWEENPROJECTMANAGEMENTSUCCESSANDPROJECTSUCCESS
HallgrimHjelmbrekke,OlaLdre,JardarLohne
SUSTAINABLELOWCOSTHOUSINGFORTHESOCIALLYDISADVANTAGED:THEVASSNESET
EXAMPLE
RuthWoods,KariHovinKjlle,LarsGullbrekken
RESPONSIBILITYFORADHERINGTOSUSTAINABILITYINPROJECTMANAGEMENT
DebbyGoedknegt
WORKPRACTICEIMPACTONUSERSASSESSMENTOFUSABILITY
SiriHunnesBlakstad,KariHovinKjlle
123
134
145
155
Track2:OrganizingforExecution
GovernanceandStrategyImplementation
PARTNERSHIPSINCOMPLEXPROJECTS:AGENCY,INNOVATIONANDGOVERNANCE
KimHaugblle,FrdricBougrain,MarianneForman,StefanChristofferGottlieb
THENORWEGIANPROJECTGOVERNANCESYSTEM:WEAKNESSESANDIMPROVEMENTS
AsmamawTadegeShiferaw
MANAGINGPUBLICINFRASTRUCTURENETWORKS.ONTHEHORNSOFSEVERALDILEMMAS
WimLeendertse,JosArts
THEDUTCHPROJECTGOVERNANCESYSTEM:WEAKNESSESANDIMPROVEMENTS
AsmamawTadegeShiferaw
ENHANCINGCUSTOMERORIENTATIONINCONSTRUCTIONINDUSTRYBYMEANSOFNEW
PiviJvj,SunilSuwal,JannePorkka,NusratJung
EXPERIMENTALDESIGNSTRATEGYASPARTOFANINNOVATIVECONSTRUCTIONINDUSTRY
G.MaartenGjaltema,RogierP.P.Laterveer,RubenVrijhoef
IMPLICATIONSOFSTRATEGYININDUSTRIALIZEDHOUSEBUILDINGALONGITUDINALCASE
STUDY
LouiseBildsten
166
178
191
203
215
227
239
IMPLEMENTATIONOFSTRATEGIES:ACASESTUDYOFAMUNICIPALITYOWNEDHOUSING
COMPANY
TobiasAlfljung,EbbaBirging,SigridGunnemark,SaraLindskog,LorenzMcNamara,
GranLindahl,PernillaGluch
BOARDOFDIRECTORSRESPONSIBILITYFORCONSTRUCTIONPROJECTS
OleJonnyKlakegg,DavidShannon
247
257
DecisionMakingandRelationships
THENEWCOMMONGROUND:UNDERSTANDINGVALUE
HallgrimHjelmbrekke,OleJonnyKlakegg
FACILITIESMANAGEMENTANDCONSTRUCTIONCONVERGEINARENOVATIONPROJECT
TerttuVainio,VeliMttnen,TimoKauppinen,AnneTolman
USORTHEM?ACASESTUDYOFTWOINTERNALPROJECTTEAMSDURINGCONSTRUCTION
OFANEWCORPORATEHQ
SiriHunnesBlakstad,NilsO.E.Olsson
USEOFCOLLABORATIVEWORKINGINCONSTRUCTIONPROJECTSWITHHIGHENERGY
AMBITIONS
TorillMeistad,MaritStreValen,JardarLohne
THEINTERPLAYOFEMOTIONALINTELLIGENCEANDTRUSTINPROJECTRELATIONSHIPS
NicholasBootHandford,HedleySmyth
MANAGINGSTAKEHOLDERRELATIONSHIPSINPPPPROJECTS
J.Siering,A.Svensson,G.Lindahl
269
282
290
302
314
324
LearningfromProjects
EXPLOITATIONOFEXPLORATORYKNOWLEDGE:AMULTIPLECASESTUDYOFKNOWLEDGE
DIFFUSIONFROMDEMONSTRATIONPROJECTS
AndersVennstrm,PerErikEriksson
WHATHAVEWELEARNEDABOUTTHESOCIALASPECTINLEARNINGINTHECONTEXTOF
CONSTRUCTIONPROJECTSBYNOW?AREVIEWOFTHEEARLIERSTUDIES
AnneKokkonen
LEARNINGINTHEEARLYDESIGNPHASEOFANINFRASTRUCTUREDEVELOPMENTPROJECT
ThereseEriksson
INFORMAL,INCIDENTALNATUREOFKNOWLEDGESHARINGINCONSTRUCTIONPROJECTS
AnandasivakumarEkambaram,HansPetterKrane
xi
335
346
357
368
Track3:EfficiencyinConstruction
Thehumanaspectinconstruction
EMPLOYEEENGAGEMENTININNOVATIONFORTHEBUILTENVIRONMENT
NatalyaSergeeva
USINGCOMMUNITIESOFPRACTICETOINTEGRATEINDUSTRIALKNOWLEDGEINTO
COOPERATIVERESEARCHONSUSTAINABILITYINSTEELCONSTRUCTION
GregorNuesse,M.Limbachiya,R.Herr
THEDAILYLIFEOFACONSTRUCTIONCONTRACTORMULTIPLICITYINPRODUCTION
STRATEGIES
HelenaJohnsson
BOUNDARYSPANNINGINCONSTRUCTIONPROJECTS:TOWARDSAMODELFORMANAGING
EFFICIENTCOLLABORATION
TinaKarrbomGustavsson
ASSESSINGCONSTRUCTIONENDUSERVALUES
AndersBjrnfot,LeifErikStorm,EskildNarumBakken
OPENINNOVATIONINPROJECTBASEDINDUSTRIES:THECASEOFANOPENINNOVATION
PROJECTINCONSTRUCTION
MarianneForman,KimHaugblle
MANAGINGEXPLORATIONANDEXPLOITATIONINCONSTRUCTIONPROJECTS
PerErikEriksson,HenrikSzentes
379
390
404
415
427
440
451
Productivityandquality
AHOLISTICAPPROACHTOACQUISITIONOFBUILDINGINFORMATIONFORAMORE
EFFICIENTCOLLABORATION
PouriyaParsanezhad,VinoTarandi
CHALLENGESINENGAGINGTHECLIENTDURINGTHECAPTURE,TRANSLATION,
TRANSFORMATIONANDDELIVERY(CTTD)OFCLIENTREQUIREMENTS(CR)WITHIN
THEBUILDINGINFORMATIONMODELLING(BIM)ENVIRONMENT
FaraAtiquahShahrin,EricJohansen
IMPROVINGINTERORGANIZATIONALDESIGNPRACTICESINTHEWOODBASEDBUILDING
INDUSTRY
ChristophMerschbrock,B.E.Munkvold
LOSSANDPRODUCTIVITYINPERFORMANCEOFCONCRETESTRUCTURE:ACASESTUDY
AlbertoCasadoLordsleemJr.,FbiaKamillyAndrade,SuenneCorreiaPinho
xii
461
469
479
490
PROGRAMOFPERFORMANCEINDICATORSFORCEMENTBASEDTECHNOLOGY
CONSTRUCTION
AlbertoCasadoLordsleemJr.,SuenneAndressaCorreiaPinho
QUALITYPROGRESSMODELFORBUILDINGCONSTRUCTION
JussiM.Savolainen,KalleE.Khknen
501
512
Supplychainsandplanning
CHARACTERISTICSOFSUPPLYCHAINMANAGEMENTINSYSTEMSBUILDINGAND
IMPLICATIONSFORSMALLBUSINESS
JarkkoErikshammar
INCENTIVEBASEDPROCUREMENTINCONSTRUCTIONPARTNERING
EmilioJohansson,Robertgren,StefanOlander
AWAYTOEMPIRICALLYDEFINECONTRACTINGFORMSINCONSTRUCTION
JohanNystrm
COORDINATEDSUPPLYCHAINPLANNINGINCONSTRUCTION
MicaelThunberg,FredrikPersson,MartinRudberg
SINGULARITYFUNCTIONSFORINTEGRATINGTEMPORALANDFINANCIALCONSTRAINT
MODELOFCONSTRUCTIONPROJECTS
GunnarLucko,RichardC.Thompson
TOWARDSATAXONOMYOFPLANNINGANDSCHEDULINGMETHODSINTHECONTEXTOF
CONSTRUCTIONMANAGEMENT
HammadAlNasseri,KristianWidn,RadhlinahAulin
ADDRESSINGTHEDUEDATEDELIVERYPROBLEMOFDESIGNINCONSTRUCTIONPROJECTS
KaiHaakonKristensen,BjrnAndersen,OlavTorp
xiii
520
530
539
546
557
570
582
Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
University of Pernambuco, Recife, Pernambuco, Brazil
e-mail: acasado@poli.br
e-mail: fabiakamilly@hotmail.com
e-mail: suenne_correia@hotmail.com
Abstract. The increased competitiveness in the Brazilian construction industry has validated the
need for construction companies to seek improvement in the management of its processes. The
knowledge about the actual performance feedback is critical to the production system in order to fix
bugs; many of them related to the waste of materials and workmanship. Within this context, this paper
analyzes and discusses both the material loss occurred on the concreting structure process and the
productivity of the manpower involved in the execution on site. To obtain indicators were collecting
data, whose methodology included a survey of theoretical volume of concrete and concreting of time,
divided into concrete beams and slabs and concrete pillars. Among the results, there is a variation of
loss between 3,46% and 42,16%, while the productivity indicators, results have been between
1,82Mh/m3 and 12,44Mh/m3. It could be seen both as loss and productivity, the results were
discrepant, demonstrating the potential for rationalization on site.
KEYWORDS: Performance indicators; Concrete; Loss; Productivity; Benchmarking.
1 INTRODUCTION
Concrete represents today one of the most widely used materials in construction for the
composition of structures, whether they are reinforced, prestressed or mixed. It is estimated
that annually 11 billion tons of concrete are consumed, generating approximately an average
consumption of 1.9 tons of concrete per inhabitant per year, a value inferior only to water
consumption. In Brazil, ready mixed concrete that comes out of the batching plants is of
approximately 30 million cubic meters (Pedroso, 2009).
However, concrete also became the second largest representative in construction and
demolition waste (CDW), corresponding to 21.2% of the mineral fraction of rubble, which
corresponds to values between 75% and 90% of the total debris generated. The percentage of
concrete in the mineral fraction is only behind mortars (Zordan, 1997).
Besides the rubble, loss of concrete can also be presented in an incorporated form - that is,
when present in the structure, but in quantity superior to that requested in the project resulting in additional costs, overweight in the structure and interference in the performance
of other activities, such as the finishing, for example (Souza, 2005).
Both losses in the form or in the incorporated form are closely related to labor
productivity, as the concrete directly depends on the execution time of the concreting service
to ensure its workability. Carraro et al. (1997) state that "labor has become the true barrier to
the construction industry, whose expenses are significant and its control, one of the most
arduous of tasks."
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Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
Therefore, the management system of the Brazilian construction companies has adhered to
the use of performance indicators - quantitative expressions of the behavior of the process or
product - as a tool for analysis and intervention of processes, aiming optimization.
Lordsleem Jr. et al. (2011) states that the indicators promote knowledge of corporate
performance and, when inserted in a collaborative process, with the identification of
benchmarking, provide results between companies and the knowledge of the best practices.
In this context, this paper analyzes and discusses both the material loss occurred on the
concreting structure process and the productivity of the manpower involved in the execution
on site. The benchmarking research was carried out with 03 building construction companies,
whose methodology included a survey of theoretical volume of concrete and concreting of
time, divided into concrete beams and slabs and concrete pillars.
The indicators selected are included in the Program of Performance Indicators
(PROGRIDE) - which consists of a performance indicators system for construction
technologies based on cement - coordinated by the Brazilian Association of Portland Cement
(ABCP) and idealized by the POLITECH research group (Management and Technology for
Building Construction) of the Polytechnic University of Pernambuco.
Following, both the losses of concrete as well as the productivity of labor in the service of
concreting are presented and discussed, from the calculation methodology until
implementation and identification of their influencing factors from the benchmarking process
in the monitored companies.
2 LOSS AND PRODUCTIVITY IN THE CONCRETING SERVICE
Souza (1996) conceptualizes concreting as "service which essentially consists in the
placing of concrete over the form, in the vibration to obtain adensation, in the leveling and
surface finishing, in the case of slabs".
This service represents the final stage for producing the reinforced concrete structure and
is generally the most important phase. The mistakes made at this stage imply in large future
losses, among which pathologies, overconsumption in the finishing and rework. Dantas
(2006) affirms that "the success of the service can influence the others, as it is closely linked
to the execution sequence of the structure, which may interfere in the cycle as a whole".
Arajo (2000) argues that the executors of this service are internal suppliers from
innumerous clients regarding other services that compose the work of constructing a building.
Therefore, this step of the execution should only be allowed after checking the services
that precede it, which are: the service of moulds (cleaning and applied demoldant),
framework (positioning) and built-in facilities (eg, placement of bengals). Also, the
availability of all equipment and tools required to perform this service should be checked
beforehand.
Souza (2005) defines loss as "any amount of material consumed beyond the amount
theoretically required, which is indicated in the project and its memorials, or other
prescriptions from the executor, for the product being carried out".
Pinho (2010) justifies the loss mainly by the deficiency in project planning execution for
production and in the monitoring of the service, which contributes to the adoption of less
rational practices, for example, the over-consumption of materials, labor, work and time.
Despite the losses being inherent in any construction process, it is up for the industry
professionals to understand them both quantitatively as qualitatively in order to subsidize
minimization strategies (Souza, 2005).
Productivity is conceptualized as the relation between inputs and outputs of the considered
process, being today one of the most difficult resources to manage. In his work, Arajo
(2000) highlights the importance of measuring productivity in times of intense competition
between construction companies, namely: prediction of labor consumption, prediction of the
491
Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
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Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
2) assessment of actual consumption of concrete (CR): consists in the sum of the volumes
of industrialized concrete mixing trucks in m3.
The percentage of losses is given by the formula below:
P(%)
C R CT
100
CT
(1)
There are references that adopt loss percentage relating to real consumption, but not
adopting it in this work is due to the fact that construction companies perform the service of
concreting according to the project and not on the volume of concrete of the trucks.
The theoretical approach was based on the quantification of the service, using
spreadsheets, whose volume was automatically generated after the inputting the data, as
shown in Figures 1, 2 and 3.
3
Nr. of
concreted
Pillar / Nr. of
pavement
Width of
Base (m)
Length of
Base (m)
Height of
Pillar (m)*
Volume of Pillar
Concrete (m3)
CP4
CP7
0.27
0.27
1.20
1.20
0.70
0.70
0.23
0.23
Rectangular
Circular
Height of
Pillar (m)*
Volume of Pillar
Concrete (m3)
Volume of Circular
Pillar Concrete
0,46
QtSPCC
Diameter
(m)
0.00
2,82
SOLID SLAB
IDENTIFICATION OF STRUCTURAL
ELEMENT NR./PAVEMENT NR.
QtSSC
Section
Width (m)
Length (m)
Depth (m)
Encounter area
with Pillars (m2)*
Volume of
Concrete (m3)**
3,17
Section
Width (m)
Length (m)*
Height (m)
0.14
4.71
0.70
0.14
3.62
0.70
0.20
6.63
0.70
0.14
5.95
0.70
0.14
1.50
0.70
0.14
3.62
0.60
0.14
4.71
0.60
QtSBC = Quantity of Total Service of Beam Concreting
493
Volume of
Concrete (m3)**
0.46
0.35
0.93
0.58
0.15
0.30
0.40
Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
From the data provided in the examples of Figures 1, 2 and 3, the accounting of the
theoretical consumption of concrete can be verified, being 35.3 m3. The total volume of
concrete required is accounted from the volume originated from the delivery trucks, whose
example was of 40 m3. It is worth noting that although the entire stairs has been concreted,
this must be deducted from the actual consumption of the concrete from beam elements, slab
and pillar complement in order to avoid it being considered as a loss.
3.2 Calculation of the labor productivity
The productivity of labor was measured by the methodology of calculation of the Unitary
Production Reason (UPR), which is the ratio between the number of Men-hour (Mh) and the
quantity of service (QS). This can still be given by the ratio between the quantitative of the
team and speed of concreting (Arajo, 2000).
UPR
M h Mh h
M
Team
QS
QS h QS / h Concreting Speed
(2)
For UPRglobal, total hours (h) is the time between the beginning and the end of personnel
availability.
The quantity of service (QS) also differentiates UPRs, being the amount considered in
actual service and quantity of service UPRtruck and the quantity of theoretical service
considered in the UPRunload and UPRglobal. Figure 5 illustrates the spreadsheet used in
field data collection and Figure 6 illustrates the UPR methodology calculation.
SPREADSHEET 1 CONCRETE-MIXING TRUCKS USED FOR PAVEMENT CONCRETING
Service: Reinforced concrete structure Concreting Productivity
1
2
3
4
5
8
8
8
8
5
40
40
40
40
40
19
19
19
19
19
12
10.5
11.5
12
11.5
8:39
9:43
12:27
12:55
13:42
9:34
10:34
12:43
14:13
14:51
10:50
11:22
13:04
14:20
15:24
19h/9
Anormalities
11:13
11:44
13:35
14:58
15:36
10
8
10
10
10
494
Beam + slab
7h/10
Direct
team
Sweeping
Concreted Part:
Beginning of availability/available
team:
End of availability/available team:
End
unloading
Finishing of slab:
Beginning
unload
(Beginning of
conceting)
11.2
Arrival at
site
Height:
Exit from
industry
2.95
Slump
H floor to floor:
Gravel
sunny - rainy
3rd pavement
Fck
Weather:
Portion of work:
Volume
Concrete-mixer
Truck
Truck:
Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
It is observed in Figures 5 and 6, the need for field monitoring of recorded information,
whereby it is possible to perform the calculation of the velocities of concreting and therefore,
of UPRtruck, UPRunload and UPRglobal.
4 PRESENTATION AND ANALYSIS OF RESULTS
All of the 3 sites monitored (A, B and C) are described in Table 1 in order to present the
main features of each of them, as well as the reality monitored.
Table 1: Characterization of sites monitored
Characteristics
Function
Nr. Towers
Nr. Floors
Reference usable area
Constructive process
Site A
Site B
Site C
residential
residential
residential
1
1
1
17
13
23
172.17 m2
154.1 m2
145 m2
Reinforced concrete structure (wooden molds) and partitions with ceramic bricks
The weekly concreting results obtained at the monitored buildings are presented in Tables
2 and 3, as well as the minimum (Min), maximum (Max), median (Med) and benchmarking
(Bench) values in Tables 4 and 5.
Table 2: Results of weekly beam, slab and pillar complement
Indicator
Loss (%)
UPRtruck (Mh/m3)
UPRunload (Mh/m3)
UPRglobal (Mh/m3)
6.97
0.60
1.54
3.09
3.46
0.52
1.15
1.82
Site C
11.92
0.74
1.77
2.37
Indicator
Loss (%)
UPRtruck (Mh/m3)
UPRunload (Mh/m3)
UPRglobal (Mh/m3)
7.80
0.54
0.58
4.04
Site A
42.16 17.03
3.61
1.91
3.95
1.83
12.44 5.73
7.21
0.84
0.85
3.02
25.21
0.58
0.61
3.48
10.91
1.03
1.56
4.70
Site B
4.30
0.88
1.05
4.06
4.30
0.95
0.83
3.67
495
3.81
1.18
1.85
3.67
Site C
15.93
1.21
1.03
2.79
Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
Loss (%)
UPRtruck (Mh/m3)
UPRunload (Mh/m3)
UPRglobal (Mh/m3)
Min
6.97
0.54
0.91
2.43
Site A
Med
Max
14.5
15.15
0.61
0.65
1.20
1.54
3.05
3.13
Min
4.66
0.21
0.77
1.65
Site B
Med
5.97
0.41
0.92
2.13
Max
7.27
0.66
1.27
2.44
Min
3.46
0.52
1.15
1.82
Site C
Med
Max
7.69 11.92
0.63
0.74
1.46
1.77
2.10
2.37
Min
3.81
1.18
1.03
2.79
Site C
Med
Max
9.87 15.93
1.20
1.21
1.44
1.85
3.23
3.67
Bench
3.46
0.52
1.15
1.82
Min
7.21
0.54
0.58
3.02
Site A
Med
12.42
1.38
1.34
4.89
Max
42.16
3.61
3.95
12.44
Min
4.30
0.58
0.61
3.48
Pillar
Site B
Med Max
7.61 25.21
0.92
1.03
0.94
1.56
3.87
4.70
Bench
3.81
1.18
1.03
2.79
Through the results shown in Tables 2, 3, 4 and 5, it is verified that productivity variations
of the monitored buildings possess values inside the reality of Brazilian civil construction for
the elements of the beam and slab, since TCPO (2008) recommends values between 0.6 and
4.23 Mh/m3 UPRglobal for these elements.
The TCPB - Table of Composition of Prices for Budgets - corresponds to the largest
credible database in the Brazilian Civil Construction Industry. Its functionality consists in
guiding and referencing the elaboration of budgets of construction and civil works. Therefore,
for values of pillar UPRglobal, TCPO (2008) recommends values between 0.70 and 5.13
Mh/m3, which indicates high UPR's of service of pillar concreting in site A. Taking into
consideration the variations in losses of builders monitored and that the TCPO (2008)
recommends percentage equivalent to 5%, it appears that work A is distant from this
reference due to the alternance of results and sites B and C approached it making
interventions at each concreting.
In Table 3, there is a percentage close to 50% characteristic of work A and is due to the
change in the transport system of concrete because the bombing truck was not delivered by
the industry on that day. The system went from not decomposed, using a stationary pump to
decomposed with the use of wheelbarrows, hoist and scaffolding, thereby increasing the
concreting phases and the possibilities of wastes.
Analyzing some of the influencing factors of the productivity indicator, it is shown that
labor of builders A and C was entirely from their own teams, but only in the first team, the
carpentry and framing teams offered support for the concreting service. As for building
company B, part of the personnel belonged to its own staff - and this part did not have
support from the carpentry and framing teams in the service - and the other part was
outsourced, being responsible for assembling moulds and finishing work in concrete slabs,
beams and pillar complements, as shown in Table 6.
Table 6: Influencing factors of the productivity indicator
Item
Median of direct concreting service team
Total volume of slab, beam and pillar complement
Total volume of pillars
Characterization of the direct team of concreting service
Team of carpentry service
Predicted period of concreting
Access from hose to stairs
496
Builder A
11
35.55 m3
9.23 m3
proper
proper
morning
easy
Builder B
8
38.19m3
7.75 m3
Proper/outsourced
outsourced
afternoon
difficult
Builder C
11
61.31 m3
14.61 m3
proper
outsourced
morning
easy
Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
497
Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
With respect to benchmarking, it is noticed that the values achieved by 03 sites from this
research are likely to improve, since there are over 04 studies of benchmarking reference.
5.2 Productivity of pillar
The productivity of labor allowed the comparison with 04 reference studies, according to
Figure 8.
Through Figure 8, it is possible to identify that the site A had the highest value of the data
set and all results throughout this study are higher than those presented by previous studies. It
shows a possibility of improvement.
5.3 Productivity of beam, slab and pillar complement
The findings of beam, slab and pillars complement productivity allowed the comparison
with the results of four reference studies, as shown in Figure 9.
498
Alberto Casado Lordsleem Jr., Fbia Kamilly Andrade, Suenne Correia Pinho
Figure 9: Productivity of beam, slab and pillar complement comparison with previous studies
Unlike reality found in concrete pillars productivity, the results were most satisfactory,
being inserted into the reality of the data pointed to by the other studies. It was also found
that the sites A, B and C have smaller ranges of variation with less discrepant results.
6 CONCLUSIONS
This study aimed to present the importance of measuring the indicators of loss of
productivity and waste, involved in the concreting service as well as its calculation
methodology and implementation.
It was found that the losses presented medians of 5.97%, 14.50% and 7.69% for beams +
slabs, while for pillars they were 12.42%, 7.61% and 9.87%. These results are far superior
when compared to 5% of overconsumption considered by the TCPO (2008). Regarding labor
productivity, the results showed medians of 3.05, 2.13 and 2.10 Mh/m for beam and slab
concretings of 4.89, 3.87 and 3.23 Mh/m for pillar concretings. These results indicate that
the productivity of labor is still far from the reference values identified by the TCPO (2008)
which estimated a median of 2.00 Mh/m for pillars and 1.54 Mh/m for slab and beams.
This analysis allows the company to better plan the service based on facts already
experienced, verifying the best strategies of production and thus generate increases in
productivity. It is worth noting that the search for continuous improvement of processes - not
only for the service of concreting - not only ensures financial gains, but also their spot in the
market. It is also perceived that the industrialization of components is an important tool for a
good performance, but it is not sufficient, requiring also a strict control of the processes.
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Thesis Submitted in Partial Fulfillment of the Requirements for the Degree of Master of
Science in Construction Management, The Islamic University of Gaza. Palestine, 2006.
Arajo, L.O.C. (2000). Mtodo para a previso e controle da produtividade da mo-deobra na execuo de frmas, armao, concretagem e alvenaria. Dissertao (Mestrado)
Escola Politcnica da Universidade de So Paulo. So Paulo, 2000.
Baiotto, A.C., Mutti, C.N., Arajo, H.N., Jungles, A.E. (1999). Execuo de estruturas de
concreto: estudo do desperdcio. In: Simpsio Brasileiro de Gesto da Qualidade e
Organizao do Trabalho. Anais. Recife: GEQUACIL/UPE, 1999.
Carraro, F., Reis, P., Souza, U.E.L. (1997). Produtividade no servio de concretagem.
Jornadas Sul-americanas de Engenharia Estrutural. So Paulo, 1997.
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