TOOLING NEWS

E- 76

High performance turning grade for

heat resistant alloy

AC510U/AC520U
For light cutting

AC510U

For roughing

AC520U
Performance

G For super alloys with Fe-Ni

or Co base and Titanium alloys
G Super ZX Coat shows superior
wear and thermal resistance
G Twice or more longer tool life

Application Range
Finishing

Medium

Roughing

AC510U
AC520U

ACE-Coat

AC510U/AC520U
Tough new substrate and ultra hard Super ZX
coating doubles tool life
Performance
G Ultra smooth coating (1000 layers of TiALN and AICrN) for high shear cutting action and smooth chip flow.
G 40% increase in hardness values an 200% increase in oxidation temperature for extreme wear and heat resistance

Coating Hardness (Gpa)

 Oxidation Temperature

 Coating Structure

TiAIN/AICrN

TiAIN (black)

50

AICrN (white)

40
TiCN

TiAlN
AlCrN
TiAlN
AlCrN
TiAlN

30
TiAIN
20

TiN
600

800

1000 1200

Starting Temperature for Oxidization (C)

alternate lamination
~10nm

Cutting Performance
 Turning on Inconel 718

 Turning of heat resistant steel

Flank Wear (mm)

Double tool life with less wear!

0,3

AC510U

Competitors K10

0,25
0,2

Competitors coated
carbide (K10)

0,1
0,05
0

10

20

15

Cutting Time (min)

Work material:
Insert:
Cutting Data:

Depth of Cut (mm)

Notch wear

No notch wear

Inconel 718 (HRC45)

CNMG120408NEX
v c= 80 m/min, f = 0,12 mm/rev, ap = 0,8 mm, WET

Work material:
Insert:
Cutting Data:

Heat resisting steel (HRC45)

CNMG120408NMU
vc = 30 m/min, f = 0,35 mm/rev, ap = 4 mm, DRY

 Reliable machining

Application Range
6,0

Competitors coated carbide (K10)

AC510U

0,15

Stable machining without notch wear!

AC510U

Stable machining without notch wear!

AC520U

Heat resistive steel, Ti-alloy

MU

4,0

Competitors coated
carbide (K20)

UP

Competitors coated
carbide (K10)

EX

2,0

Tool Life (pieces)

SU
0

0,2

0,4

0,6

Work material:
Insert:
Cutting Data:

Feed Rate (mm/rev)

Inconel 718 (HRC43)

CNMG120408NEX
vc = 60 m/min, f = 0,25 mm/rev, ap = 0,5mm, WET

Recommended Cutting Conditions

Work
Material

Ni base super alloy

Type of Cut

Grade Breaker

Finishing

AC510U

Medium Cut

AC510U

vc (m/min)
f (mm/rev)

SU

AC520U
Roughing

(AC510U)

50

(EX) 0,1
EX

90
0,2

40

SU
AC510U

30

AC520U

60
0,2

0,35

(AC510U)

60

(EX) 0,1
EX

AC510U

0,3

90

0,2

40

70

(UP) 0,15

0,3

MU

Co base super alloy

vc (m/min)
f (mm/rev)

Grade Breaker

80

(UP) 0,15
MU

Fe base super alloy

30

SU

50

(EX) 0,1
EX

AC510U
AC520U

60
0,2

vc (m/min)
f (mm/rev)

Grade Breaker

AC510U

0,35

(AC510U)

80

0,15
40
0,2

30

50

0,15

SU
AC510U

50

(EX) 0,1
EX

AC510U
AC520U
0,25

vc (m/min)
f (mm/rev)

Grade Breaker

60

(UP) 0,1
MU

Ti alloy

(AC510U)

40

(UP) 0,1
MU

80
0,2
70
0,25

30

50
0,2

0,3

ACE-Coat

AC510U/AC520U
Neg. Type Inserts
80 Diamond Type

Triangle Type

16,1 15,875

6,35

19,3

19,05

6,35

G
G
G
G
G
G
G
G
G
G
G
G
G

G
G
G
G
G
G
G
G
G
G
G
G
G

12,9

12,7

4,76

4,76

16,1 15,875

6,35

19,3

19,05

6,35

12,9

12,7

4,76

12,9

12,7

4,76

0,4
0,8
1,2
0,8
1,2
1,6
1,2
1,6
0,8
1,2
1,6
1,2
1,6
1,2
1,6
0,4
0,8
1,2
0,4
0,8
1,2

TNMG 160404 NEX

160408 NEX
160412 NEX
TNMG 160404 NSU
160408 NSU
160412 NSU
TNMG 160404 NUP
160408 NUP
160412 NUP
220408 NUP

DNMG 110404 NEX

110408 NEX
150604 NEX
150608 NEX
150612 NEX
DNMG 110404 NSU
110408 NSU
150604 NSU
150608 NSU
150612 NSU
DNMG 150604 NUP
150608 NUP
150612 NUP

AC520U

Catalogue No.

AC510U

Shape

G
G
G
G
G
G
G
G
G

G
G
G
G
G
G
G
G
G
G
G
G
G

G
G
G

4,76

15,5

12,7

6,35

11,6

9,525

4,76

15,5

12,7

6,35

15,5

12,7

6,35

SNMG 120404 NEX

120408 NEX
120412 NEX
150608 NEX
150612 NEX
150616 NEX
190612 NEX
190616 NEX
SNMG 120408 NMU
120412 NMU
150608 NMU
150612 NMU
150616 NMU
190612 NMU
190616 NMU
SNMG 120404 NSU
120408 NSU
120412 NSU
SNMG 120404 NUP
120408 NUP
120412 NUP

AC520U

Catalogue No.

Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length

G
G
G

G
G
G

12,7

G 15,875 15,875 6,35

G
G
G
G

G 19,05 19,05
G
G 12,7 12,7
G

G
G
G
G

G 15,875 15,875 6,35

G
G 19,05 19,05 6,35
G

G
G
G
G
G

G
G
G
G
G

12,7

4,76

6,35
4,76

12,7

12,7

4,76

12,7

12,7

4,76

4,76

16,5

9,525

4,76

16,5

9,525

4,76

22,0

12,7

4,76

0,4
0,8
1,2
0,4
0,8
1,2
0,4
0,8
1,2
0,8

Dimensions (mm)

VNMG 160404 NEX

160408 NEX

G
G

G
G

16,6

9,525

4,76

0,4
0,8

VNMG 160404 NSU

160408 NSU

G
G

G
G

16,6

9,525

4,76

0,4
0,8

VNMG 160404 NUP

160408 NUP

G
G

G
G

16,6

9,525

4,76

0,4
0,8

Catalogue No.

Stock
Shape

Catalogue No.

WNMG 060404 NEX

060408 NEX
080404 NEX
080408 NEX
080412 NEX
WNMG 060408 NMU
060412 NMU
080404 NMU
080408 NMU
080412 NMU
WNMG 060404 NSU
060408 NSU
080404 NSU
080408 NSU
080412 NSU
WNMG 080404 NUP
080408 NUP
080412 NUP

Dimensions (mm)

AC510U

Shape

G
G
G
G
G

9,525

Trigon Type

0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2

Square Type
Stock

16,5

Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length

Shape

Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length
9,525

G
G
G

Stock

Dimensions (mm)

11,6

G
G
G
G
G
G
G
G
G

35 Diamond Type

55 Diamond Type
Stock

AC520U

12,7

AC520U

12,9

Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length

0,4
0,8
1,2
0,8
1,2
1,6
1,2
1,6
0,8
1,2
0,8
1,2
1,6
1,2
1,6
0,4
0,8
1,2
0,4
0,8
1,2

 Euro stock

AC520U

G
G
G

Catalogue No.

AC510U

G
G
G

Shape

Dimensions (mm)

AC510U

CNMG 120404 NEX

120408 NEX
120412 NEX
160608 NEX
160612 NEX
160616 NEX
190612 NEX
190616 NEX
CNMG 120408 NMU
120412 NMU
120416 NMU
160612 NMU
160616 NMU
190612 NMU
190616 NMU
CNMG 120404 NSU
120408 NSU
120412 NSU
CNMG 120404 NUP
120408 NUP
120412 NUP

Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length

AC510U

Catalogue No.

Stock

AC520U

Shape

Dimensions (mm)

AC510U

Stock

G
G
G
G
G
G
G

G
G
G
G
G
G
G

G
G
G
G
G
G
G

G
G
G
G
G

G
G

G
G

Dimensions (mm)
Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length
6,52

9,525

4,76

8,69

12,7

4,76

6,52

9,525

4,76

8,69

12,7

4,76

6,52

9,525

4,76

8,69

12,7

4,76

8,69

12,7

4,76

0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
0,4
0,8
1,2
0,4
0,8
1,2

ACE-Coat

AC510U/AC520U
Pos. Type Inserts
Square Type

80 Diamond Type

CCMT 060202 NSU

060204 NSU

G
G

G
G

6,45

6,35

2,38

0,2
0,4

09T304 NSU
09T308 NSU

G
G

G
G

9,7

9,525

3,97

0,4
0,8

G
G

G
G 9,525 9,525

Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length
3,97

0,4
0,8

35 Diamond Type
AC510U

AC520U

Dimensions (mm)
Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length

VBMT 160404 NSK

160408 NSK

G
G

G
G

16,6

9,525

4,76

0,4
0,8

Shape

Catalogue No.

AC520U

Dimensions (mm)

AC510U

Stock

Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length

DCMT 070202 NSU

070204 NSU

G
G

G
G

7,75

6,35

2,39

0,2
0,4

VBMT 160404 NSU

160408 NSU

G
G

G
G

16,6

9,525

4,76

0,4
0,8

11T304 NSU
11T308 NSU

G
G

G
G

11,6

9,525

3,97

0,4
0,8

VCMT 160404 NSK

160408 NSK

G
G

G
G

16,6

9,525

4,76

0,4
0,8

VCMT 160404 NSU

160408 NSU

G
G

G
G

16,6

9,525

4,76

Catalogue No.

Round Type

RCMT 1003M0 NRX

1204M0 NRX
1606M0 NRX
2006M0 NRX

AC520U

Catalogue No.

AC510U

Stock
Shape

SCMT 09T304 NSU

SCMT 09T308 NSU

Shape

Stock

55 Diamond Type
Shape

Catalogue No.

AC520U

Cutting
Inscribe Thick- Nose
edge
d circle ness radius
length

Catalogue No.

Dimensions (mm)

AC510U

AC520U

Shape

Stock

Dimensions (mm)

AC510U

Stock

G
G
G
G

Dimensions (mm)
Cutting
Screw
Inscribe Thickedge
hole
d circle ness
length
diameter

10
12
16
20

3,18
4,76
6,35
6,35

3,6
4,2
5,2
6,5

( Germany )
SUMITOMO ELECTRIC Hartmetall GmbH
Siemensring 84, D - 47877 Willich
Tel. +492154 49 92-0, FAX +492154 4 10 7 2
e-Mail: Info@SumitomoTool.com
Internet: www.SumitomoTool.com

 Euro stock

 Delivery on request

( UK and Ireland )
SUMITOMO ELECTRIC Hardmetal Ltd.
Summerleys Road, Princes Risborough
Buckinghamshire HP27 9 PW, UK
Tel. ( 018 44) 34 20 81, FAX: ( 018 44) 34 2415
e-Mail: enquiries@sumitomo-hardmetal.co.uk
Internet:
www.sumitomo-hardmetal.co.uk

Distributed by :

05/2008