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AN5516-06

Optical Line Terminal Equipment

Installation Guide
Code: A
Code: MN000000821

FiberHome Telecommunication Technologies Co., Ltd.


May 2011

Thank you for choosing our products.

We appreciate your business. Your satisfaction is our


goal. We will provide you with comprehensive technical
support and after-sales service. Please contact your
local sales representative, service representative or
distributor for any help needed at the contact information
shown below.
Fiberhome Telecommunication Technologies Co., Ltd.
Address: No. 5 Dongxin Rd., Hongshan Dist., Wuhan, China
Zip code: 430073
Tel:

+86 27 8769 1549

Fax:

+86 27 8769 1755

Website: http://www.fiberhomegroup.com

Legal Notice

TM

TM

are trademarks of FiberHome Telecommunication Technologies Co., Ltd.


(Hereinafter referred to as FiberHome)
All brand names and product names used in this document are used for
identification purposes only and are trademarks or registered trademarks
of their respective holders.

All rights reserved


No part of this document (including the electronic version) may be
reproduced or transmitted in any form or by any means without prior
written permission from FiberHome.
Information in this document is subject to change without notice.

Preface

Related Documentation
Document
AN5516-06

Description
Line

Introduces the retrieval method, contents, releasing,

Equipment

reading approach, and suggestion feedback method for

Optical

Terminal

the complete manual set for the AN5516-06.

Documentation Guide

Introduces the AN5516-06's network location, functional


AN5516-06
Terminal

Optical
Equipment

Line
Product

Description

features, hardware structure, FTTx application model,


equipment configuration, network management system
and technical specifications. It is the foundation of the
complete manual set. The other manuals extend and
enrich the concepts introduced in the Product Description.
Introduces the key features supported by the AN5516-06,

AN5516-06
Terminal

Optical
Equipment

Line
Feature

Description

including GPON / EPON access, GPON / EPON terminal


management, VLAN, broadcast, voice and safety; and
introduces these functions in details in terms of definition,
characteristic,

specification,

principle

description,

references and so on.


AN5516-06

Optical

Line

Terminal Equipment Hardware


Description

Introduces the appearance, structure, functions, technical


specifications, and usage method for the AN5516-06s
cabinet, PDP, subrack, cards, cables and wires, facilitating
users mastery of the hardware features of the equipment.
Introduces the overall installation and verifying procedure

AN5516-06

Optical

Line

Terminal Equipment Installation


Guide

from unpacking inspection to power-on examination after


the equipment is delivered on site, and provides reference
information (e.g. safety principles and wiring scheme of a
variety of interfaces) to guide users to install the
equipment.

Document

Description
Introduces the method for configuring the EPON services
supported by the equipment via ANM2000 Network
Optical

Line

Management System, such as basic configuration, voice

Equipment

EPON

service configuration, data service configuration, multicast

AN5516-06
Terminal

service

Configuration Guide

configuration,

and

software

upgrading

configuration, to guide users on start-up for various


services and software upgrading.
Introduces the shortcut menu for every card of the
AN5516-06
Terminal

Optical

Line

Equipment

GUI

Reference

AN5516-06 inside ANM2000 Network Management


System, including the function, parameter explanation,
precautions and configuration example of every command
in the shortcut menu of each card, to help users master
the operation of the AN5516-06 inside ANM2000.
Introduces the operation procedures of replacing the

AN5516-06

Optical

Line

AN5516-06s

components,

including

preparations,

Terminal Equipment Component

precautions, early operations, operation process and

Replacement

subsequent operations, so as to guide users with the


completion of component replacement on the hardware.

AN5516-06
Terminal

Optical
Equipment

Line
Routine

Terminal

routine

maintenance

operations

of

the

AN5516-06, including remote maintenance and on-site


maintenance.

Maintenance
AN5516-06

Introduces

Optical
Alarm

and

Line
Event

Reference

Introduces the AN5516-06s alarm information and event


reference, including alarm / event names, alarm / event
levels, possible reasons, effects on the system, and
processing procedure.
Introduces the fault processing principles and methods of

AN5516-06

Optical

Terminal

Line

Equipment

Troubleshooting Guide

fault diagnosis and locating for the AN5516-06. Also


discusses the typical fault cases of various services. If the
trouble is too complicated to process, users can refer to
FiberHome for technical support according to the
instructions in this document.

AN5516-06
Terminal

Optical

Line

Equipment

Quick

Installation Guide

II

Introduces

the

AN5516-06

installation

and

cable

connection and layout using diagrams to guide a quick


installation for users.

Version
Version

Description
This manual is designed for the EPON V1.0 and GPON

V1.0 versions of the AN5516-06.


Initial version.

Intended Readers
This manual is intended for the following readers:

Planning and designing engineers

Construction engineers

Operation and maintenance engineers

To utilize this manual, these prerequisite skills are necessary:

Electrical safety knowledge

Related mechanical engineering knowledge

III

Conventions
Terminology Conventions
Terminology

Convention

AN5516-06

FiberHome AN5516-06 Optical Line Terminal Equipment


FiberHome e-Fim ANM2000 Broadband Access Network

ANM2000

Management System

EC4B

4EPON-C Interface Card (type B)

EC8B

8EPON-C Interface Card (type B)

GC4B

4GPON-B Interface Card (type B)

GC8B

8GPON-C Interface Card (type B)

C155A

1STM-1 Optical Interface Card (CES Mode)

CE1B

32E1 Optical Interface Card (CES mode) (type B)

PUBA

Public Card (type A)

HSWA

Core Switch Card (EPON) (card number: 2.115.334)

HU1A

4GE +110GE Optical Interface Uplink Card

HU2A

2GE +210GE Optical Interface Uplink Card

GU6F

6GE Optical Interface Uplink Card

CIO

Common Interface Card

PWR

Power Supply Card

FAN

Fan Control Card

Symbol Conventions
Symbol

Convention

Description

Note

Important features or operation guide.

Caution

Warning

IV

Possible injury to persons or systems, or cause traffic


interruption or loss.
May cause severe bodily injuries.

Operation Safety Rules

High optical power can cause bodily harm, especially to eyes.


Never look directly into the end of the optical transmitter fiber
jumper or the end of its active connector.
Do not touch any component or wires on cards, or metal
conductors in sockets. ESD protection measures should be
taken if it is necessary to touch the card during maintenance.
Carpets or other materials that easily generate static electricity
should not be used on the floor of equipment room.
Optical communication equipment must be protected from
electrical surges, thunder and lightning.
Exercise care if you must bend fibers. If bends are necessary,
the fiber bending radius should never be less than 38 mm.
Do not open the active fiber connector unnecessarily. If it is
necessary to open it for equipment maintenance, protection
measures should be taken to avoid contaminating the end face
of connector.
The network management system requires a dedicated
computer. Use of unidentified memory devices should be
prohibited so as to avoid computer viruses.
When maintaining or testing the equipment, connect the
instrument earth ground cable with the equipment (or the cabinet
where the equipment is installed) earth ground cable properly.

Contents
Preface .................................................................................................................... I
Related Documentation...................................................................... I
Version

....................................................................................... III

Intended Readers ............................................................................ III


Conventions ..................................................................................... IV
Operation Safety Rules .......................................................................................... V
1

Operation Safety .......................................................................................... 1-1


1.1

General Safety Practices ............................................................... 1-2

1.2

Mechanical Safety .......................................................................... 1-4

1.3

Electrical and Electronic Safety...................................................... 1-6


Electrical Safety ............................................................... 1-6

1.3.2

Electrostatic Discharge .................................................... 1-6

1.4

Laser Safety ................................................................................... 1-8

1.5

Other Safety Precautions ............................................................... 1-9

Equipment Introduction ................................................................................ 2-1


2.1

Cabinet........................................................................................... 2-2
2.1.1

19-inch Cabinet................................................................ 2-2

2.1.2

21-inch Cabinet................................................................ 2-7

2.1.3

21-inch Anti-dust Cabinet ............................................... 2-12

2.2

Subrack ........................................................................................ 2-17

2.3

PDP ............................................................................................. 2-19

2.4
3

1.3.1

2.3.1

Function ......................................................................... 2-19

2.3.2

Appearance ................................................................... 2-19

Equipment Layout ........................................................................ 2-20

Installation Preparation ................................................................................. 3-1


3.1

Equipment Installation Flow ........................................................... 3-2

3.2

Preparing Technical Documents of Construction............................ 3-3

3.3

Preparing Tools and Instruments.................................................... 3-4

3.4

Inspecting Installation Environment ............................................... 3-5

3.5

3.4.1

Reference Standards for Equipment Installation .............. 3-5

3.4.2

Equipment Room Environment ........................................ 3-6

3.4.3

Equipment Room Construction ........................................ 3-6

3.4.4

Equipment Room Interior Environment ............................ 3-8

3.4.5

Equipment Room Power Supply .................................... 3-11

3.4.6

Lightning-proofing and Grounding ................................. 3-11

3.4.7

Supporting Facilities ...................................................... 3-12

Unpacking Inspection ................................................................... 3-13


3.5.1

Checking External Package ........................................... 3-13

3.5.2

Unpacking Cabinet ........................................................ 3-13

3.5.3

Unpacking Subrack ........................................................ 3-16

3.5.4

Unpacking Fan Unit ....................................................... 3-18

3.5.5

Unpacking card .............................................................. 3-20

3.5.6

Acceptance Inspection ................................................... 3-22

Installing 19-inch Cabinet ............................................................................. 4-1


4.1

View of Installed Cabinet ................................................................ 4-2

4.2

Installation flow .............................................................................. 4-4

4.3

Removing Cabinet Front Door ....................................................... 4-5

4.4

Removing Cabinet Side Door......................................................... 4-7

4.5

Installing Cabinet on ESD Protection Raised Floor ........................ 4-9

4.6

4.7

4.5.1

Determining Installation Position for Cabinet ................... 4-9

4.5.2

Determining Position of Mounting Hole.......................... 4-11

4.5.3

Securing Adjustable Cabinet Base................................. 4-13

4.5.4

Installing Cabinet Bottom ............................................... 4-18

4.5.5

Restoring ESD Protection Raised Floor ......................... 4-21

Installing Cabinet on Cement Floor .............................................. 4-22


4.6.1

Determining Installation Position for Cabinet ................. 4-22

4.6.2

Determining Position of Mounting Hole.......................... 4-22

4.6.3

Installing Cabinet Bottom ............................................... 4-23

Securing Cabinet ......................................................................... 4-27


4.7.1

Installing Top-connection Bent Angle Bracket ................ 4-27

4.7.2
4.8
5

Installing ESD Protection Wrist Strap ........................................... 4-30

Installing 21-inch Cabinet ............................................................................. 5-1


5.1

View of Installed Cabinet ................................................................ 5-2

5.2

Installation flow .............................................................................. 5-4

5.3

Removing Cabinet Front Door ....................................................... 5-5

5.4

Installing Cabinet on ESD Protection Raised Floor ........................ 5-6

5.5

5.6

5.7
6

Securing Cabinet Top .................................................... 4-28

5.4.1

Determining Installation Position of Cabinet .................... 5-6

5.4.2

Determining Position of Mounting Hole............................ 5-8

5.4.3

Securing Adjustable Cabinet Base................................. 5-10

5.4.4

Installing Cabinet Bottom ............................................... 5-13

5.4.5

Restoring ESD Protection Raised Floor ......................... 5-16

Cabinet Installation on Cement Floor ........................................... 5-17


5.5.1

Determining Installation Position of Cabinet .................. 5-17

5.5.2

Determining Position of Mounting Hole.......................... 5-17

5.5.3

Installing Cabinet Bottom ............................................... 5-18

Securing Cabinet ......................................................................... 5-22


5.6.1

Installing Top-connection Bent Angle Bracket ................ 5-22

5.6.2

Securing Cabinet Top .................................................... 5-24

Installing ESD Protection Wrist Strap ........................................... 5-25

Installing Subrack and Relevant Component ............................................... 6-1


6.1

6.2

6.3

Installing Subrack in 19-inch Cabinet ............................................. 6-2


6.1.1

Installing Slide Rail .......................................................... 6-2

6.1.2

Installing Subrack into Cabinet ........................................ 6-3

6.1.3

Removing Subrack from Cabinet ..................................... 6-4

Installing Subrack in 21-inch Cabinet ............................................. 6-6


6.2.1

Installing Slide Rail .......................................................... 6-6

6.2.2

Installing Subrack into Cabinet ........................................ 6-8

6.2.3

Removing Subrack from Cabinet ..................................... 6-9

Installing Card .............................................................................. 6-11


6.3.1

Plugging Card ................................................................ 6-12

6.3.2

Unplugging Card ............................................................ 6-12

6.4

6.5
7

Installing Fan Unit ........................................................................ 6-14


6.4.1

Removing Fan Unit ........................................................ 6-14

6.4.2

Installing Fan Unit .......................................................... 6-15

Installing Subrack Anti-dust Screen ............................................. 6-17

Connection and Layout of Wires and Cables ............................................... 7-1


7.1

Requirements for Layout of Wires and Cables ............................... 7-2

7.2

Introduction to Wires and Cables ................................................... 7-7

7.3

Connection and Layout of Protection Earth Ground Cable ............ 7-8


7.3.1

Connection and Layout of Cabinet Protection Earth Ground


Cable ............................................................................... 7-8

7.3.2

Connection and Layout of Subrack Protection Earth Ground


Cable ............................................................................. 7-10

7.4

7.5

Connection and Layout of Power Cable ....................................... 7-12


7.4.1

Connection and Layout of Cabinet Power Cable ........... 7-12

7.4.2

Connection and Layout of Subrack Power Cable .......... 7-14

Connection and Layout of Alarm Cable ........................................ 7-19


7.5.1

Connection and Layout of Alarm Cable for Head of Row


Cabinet .......................................................................... 7-19

7.5.2

Connection and Layout of Subrack Alarm Cable ........... 7-21

7.6

Connection and Layout of External Clock Cable .......................... 7-24

7.7

Connection and Layout of Network Management Cable .............. 7-27

7.8

Connection and Layout of Serial Port Cable ................................ 7-31

7.9

Connection and Layout of Optical Fiber Jumper .......................... 7-33

Installing Cabinet Door ................................................................................. 8-1


8.1

Installing Side Door of 19-inch Cabinet .......................................... 8-2

8.2

Installing Front Door of 19-inch Cabinet ......................................... 8-4

8.3

Installing Front Door of 21-inch Cabinet ......................................... 8-6

Post Installation Inspection ........................................................................... 9-1


9.1

Checking Cabinet Installation ......................................................... 9-2

9.2

Checking Connection and Layout of Wire and Cable ..................... 9-3

9.3

Checking Power and Grounding .................................................... 9-5

9.4

Checking Environment and Security of Equipment Room ............. 9-7

9.5

Checking Connectivity of Wire and Cable ...................................... 9-8

10 Power-on Test ............................................................................................ 10-1


10.1

Testing Power-on ......................................................................... 10-2


10.1.1 Testing Cabinet Power-on .............................................. 10-2
10.1.2 Testing Subrack Power-on ............................................. 10-3

10.2

Testing Power-off ......................................................................... 10-4

Appendix A PDP ...............................................................................................A-1


Appendix B
B.1

Adjustable Cabinet Base ...............................................................B-1


Classification of Adjustable Cabinet Base ......................................B-1
B.1.1 Structure of Adjustable Cabinet Base (for 600mm-deep
Cabinet) ...........................................................................B-1
B.1.2 Structure of Adjustable Cabinet Base (for 300mm-deep
Cabinet) ...........................................................................B-3

Figures
Figure 1-1

Slant angle of ladder ...................................................................... 1-5

Figure 1-2

Wearing an ESD protection wrist strap .......................................... 1-7

Figure 2-1

The outline of the 19-inch cabinet .................................................. 2-3

Figure 2-2

The exploded view of the 19-inch cabinet ...................................... 2-4

Figure 2-3

The structure of the 19-inch cabinet ............................................... 2-5

Figure 2-4

The 21-inch cabinet outline ............................................................ 2-8

Figure 2-5

The exploded view of the 21-inch cabinet ...................................... 2-9

Figure 2-6

The structure of the 21-inch cabinet ............................................. 2-10

Figure 2-7

The 21-inch anti-dust cabinet outline ........................................... 2-13

Figure 2-8

The exploded view of the 21-inch anti-dust cabinet ..................... 2-14

Figure 2-9

The structure of the 21-inch anti-dust cabinet .............................. 2-15

Figure 2-10 The subrack structure .................................................................. 2-17


Figure 2-11 Appearance of the PDP ............................................................... 2-19
Figure 2-12 Layout of the 19-inch cabinet ....................................................... 2-20
Figure 2-13 Layout of the 21-inch cabinet ....................................................... 2-21
Figure 3-1

The installation flow........................................................................ 3-2

Figure 3-2

Laying the wooden case horizontally ........................................... 3-14

Figure 3-3

Prying the steel tab ...................................................................... 3-15

Figure 3-4

Unpacking the wooden case ........................................................ 3-15

Figure 3-5

Removing wooden side boards .................................................... 3-16

Figure 3-6

Unpacking a subrack.................................................................... 3-18

Figure 3-7

Unpacking the fan unit ................................................................. 3-20

Figure 3-8

Unpacking a card ......................................................................... 3-22

Figure 4-1

View of a 19-inch cabinet installed on an ESD protection raised floor


....................................................................................................... 4-2

Figure 4-2

View of a 19-inch cabinet installed on a cement floor .................... 4-3

Figure 4-3

Installation flow for a 19-inch cabinet (600mm deep) ..................... 4-4

Figure 4-4

Removing the front door of the 19-inch cabinet ............................. 4-6

Figure 4-5

Removing the side doors of the 19-inch cabinet ............................ 4-8

Figure 4-6

Guidelines for face to face installation of 19-inch cabinets............. 4-9

Figure 4-7

Guidelines for back to back installation of 19-inch cabinets ......... 4-10

Figure 4-8

Guidelines for front to back installation of 19-inch cabinets ......... 4-11

Figure 4-9

Dimensions of mounting holes for a 19-inch cabinet on an ESD


protection raised floor .................................................................. 4-12

Figure 4-10 Drilling .......................................................................................... 4-14


Figure 4-11 An assembled expansion bolt ...................................................... 4-15
Figure 4-12 Installing an expansion bolt .......................................................... 4-15
Figure 4-13 Installing the adjustable cabinet base for a 19-inch cabinet ......... 4-16
Figure 4-14 Leveling the adjustable cabinet base for a 19-inch cabinet .......... 4-17
Figure 4-15 The distances between the cabinet connection holes on the surface
of the adjustable cabinet base for a 19-inch cabinet (top view).... 4-18
Figure 4-16 Securing a 19-inch cabinet on the adjustable cabinet base ......... 4-19
Figure 4-17 Leveling a 19-inch cabinet ........................................................... 4-20
Figure 4-18 Dimensions of cabinet mounting holes for a 19-inch cabinet on a
cement floor ................................................................................. 4-22
Figure 4-19 Securing a 19-inch cabinet on a cement floor .............................. 4-25
Figure 4-20 Leveling the 19-inch cabinet ........................................................ 4-26
Figure 4-21 Installing the top-connection bent angle bracket for a 19-inch cabinet
.............................................................................................. 4-28
Figure 4-22 Securing the top of a 19-inch cabinet ........................................... 4-29
Figure 4-23 Installing an ESD protection wrist strap for a19-inch cabinet ....... 4-30
Figure 5-1

View of a 21-inch cabinet installed on an ESD protection raised floor


....................................................................................................... 5-2

Figure 5-2

View of a 21-inch cabinet installed on a cement floor .................... 5-3

Figure 5-3

Installation flow for the 21-inch cabinet .......................................... 5-4

Figure 5-4

Removing the front door of the 21-inch cabinet ............................. 5-5

Figure 5-5

Guidelines for face to face installation of 21-inch cabinets............. 5-6

Figure 5-6

Guidelines for back to back installation of 21-inch cabinets ........... 5-7

Figure 5-7

Guidelines for front to back installation of 21-inch cabinets ........... 5-8

Figure 5-8

Dimensions of mounting holes for the adjustable cabinet base of the


21-inch cabinet............................................................................... 5-9

Figure 5-9

Installing the adjustable cabinet base for the 21-inch cabinet ...... 5-12

Figure 5-10 Leveling the adjustable cabinet base for the 21-inch cabinet ....... 5-12
Figure 5-11 The distances between the cabinet connection holes on the surface
of the adjustable cabinet base for the 21-inch cabinet (top view). 5-13
Figure 5-12 Securing the 21-inch cabinet on the adjustable cabinet base ...... 5-14
Figure 5-13 Securing the 21-inch anti-dust cabinet on the adjustable cabinet base
.............................................................................................. 5-15
Figure 5-14 Leveling the 21-inch cabinet ........................................................ 5-16
Figure 5-15 Dimensions of cabinet mounting holes for the 21-inch cabinet on a
cement floor ................................................................................. 5-17
Figure 5-16 Securing the 21-inch cabinet on a cement floor ........................... 5-20
Figure 5-17 Securing the 21-inch anti-dust cabinet on a cement floor ............ 5-20
Figure 5-18 Leveling the 21-inch cabinet ........................................................ 5-21
Figure 5-19 Installing the top-connection bent angle bracket for the 21-inch
cabinet ......................................................................................... 5-23
Figure 5-20 Installing the top-connection bent angle bracket for the 21-inch
anti-dust cabinet ........................................................................... 5-23
Figure 5-21 Securing the 21-inch cabinet top.................................................. 5-24
Figure 5-22 Installing an ESD protection wrist strap for the 21-inch cabinet ... 5-25
Figure 6-1

Installing the floating nut for a 19-inch cabinet ............................... 6-2

Figure 6-2

Installing the slide rail for a 19-inch cabinet ................................... 6-3

Figure 6-3

Installing a subrack into a 19-inch cabinet ..................................... 6-4

Figure 6-4

Removing a subrack from a 19-inch cabinet .................................. 6-5

Figure 6-5

Installing slide rails for an ordinary 21-inch cabinet ........................ 6-7

Figure 6-6

Installing the slide rail for a 21-inch anti-dust cabinet ..................... 6-7

Figure 6-7

Installing a subrack into a 21-inch cabinet ..................................... 6-9

Figure 6-8

Removing a subrack from a 21-inch cabinet ................................ 6-10

Figure 6-9

The card structure ........................................................................ 6-11

Figure 6-10 Plugging the card ......................................................................... 6-12


Figure 6-11 Unplugging the card ..................................................................... 6-13
Figure 6-12 The fan unit .................................................................................. 6-14
Figure 6-13 Removing the fan unit .................................................................. 6-15
Figure 6-14 Installing the fan unit .................................................................... 6-16

Figure 6-15 Subrack anti-dust screen ............................................................. 6-17


Figure 6-16 Removing a subrack anti-dust screen .......................................... 6-18
Figure 6-17 Installing a subrack anti-dust screen ............................................ 6-18
Figure 7-1

Binding of straight cables ............................................................... 7-4

Figure 7-2

Binding lead-out cables .................................................................. 7-4

Figure 7-3

Arranging the wire binder ............................................................... 7-5

Figure 7-4

Binding of bent cables .................................................................... 7-5

Figure 7-5

Arranging the cables ...................................................................... 7-6

Figure 7-6

The cabinet protection earth ground cable ..................................... 7-8

Figure 7-7

Removing the front panel ............................................................... 7-9

Figure 7-8

Connection of the cabinet protection earth ground cable for a 21-inch


cabinet ......................................................................................... 7-10

Figure 7-9

The subrack protection earth ground cable .................................. 7-10

Figure 7-10 Connection of the subrack protection earth ground cable ............ 7-11
Figure 7-11 Cabinet power cable .................................................................... 7-12
Figure 7-12 Connection of the cabinet power cable ........................................ 7-14
Figure 7-13 The subrack power cable ............................................................. 7-15
Figure 7-14 Connection of the subrack power cable ....................................... 7-16
Figure 7-15 Connection of the subrack power cable (the PDP side) ............... 7-17
Figure 7-16 Alarm cable for the head of row cabinet ....................................... 7-19
Figure 7-17 Connection of the alarm cable for the head of row cabinet .......... 7-20
Figure 7-18 The subrack alarm cable .............................................................. 7-21
Figure 7-19 Connection of the subrack alarm cable ........................................ 7-22
Figure 7-20 Connection of the subrack alarm cable (at the PDP side) ............ 7-23
Figure 7-21 The coaxial clock cable ................................................................ 7-24
Figure 7-22 Connection and layout of the clock cable (in the top access wiring
mode) ........................................................................................... 7-25
Figure 7-23 Connection and layout of the external clock cable (in the floor access
wiring mode) ................................................................................ 7-26
Figure 7-24 The network management cable .................................................. 7-27
Figure 7-25 Connection and layout of the network management cable (in the top
access wiring mode) .................................................................... 7-29

Figure 7-26 Connection and layout of the network management cable (in the floor
access wiring mode) .................................................................... 7-30
Figure 7-27 The serial port cable .................................................................... 7-31
Figure 7-28 Connecting the serial port cable................................................... 7-32
Figure 7-29 The LC / PC optical fiber connector ............................................. 7-34
Figure 7-30 The SC / PC optical fiber connector ............................................. 7-34
Figure 7-31 Connection and layout of the optical fiber jumper (in the top access
wiring mode) ................................................................................ 7-36
Figure 7-32 Connection and layout of the optical fiber jumper (in the floor access
wiring mode) ................................................................................ 7-37
Figure 8-1

Installing the side door of a 19-inch cabinet ................................... 8-3

Figure 8-2

Installing the front door of a 19-inch cabinet .................................. 8-5

Figure 8-3

Installing the front door of a 21-inch cabinet .................................. 8-6

Figure A- 1

Front panel of the PDP...................................................................A-1

Figure A- 2

The PDP panel ...............................................................................A-2

Figure B- 1

Structure of the adjustable cabinet base for a 600mm deep cabinet ...
......................................................................................................B-2

Figure B- 2

Structure of the adjustable cabinet base for a 300mm deep cabinet ...
......................................................................................................B-3

Tables
Table 2-1

The 19-inch cabinets dimensions, codes and weights .................. 2-2

Table 2-2

The name and function of each main component of the 19-inch


cabinet ........................................................................................... 2-6

Table 2-3

The available height inside the 19-inch cabinet ............................. 2-6

Table 2-4

The 21-inch cabinets dimensions, codes and weights .................. 2-7

Table 2-5

The name and function of each main component of the 21-inch


cabinet ......................................................................................... 2-11

Table 2-6

The available height inside the 21-inch cabinet ........................... 2-11

Table 2-7

The 21-inch anti-dust cabinets dimensions, codes and weights .. 2-12

Table 2-8

The name and function of each main component on the 21-inch


anti-dust cabinet ........................................................................... 2-16

Table 2-9

The available height inside the 21-inch anti-dust cabinet ............. 2-16

Table 2-10

Introduction to the AN5516-06 subrack structure ......................... 2-17

Table 3-1

The list of tools and instruments .................................................... 3-4

Table 3-2

Reference standards for equipment installation ............................. 3-5

Table 3-3

Checklist for the equipment room construction .............................. 3-6

Table 7-1

General introduction to connection of wires and cables ................. 7-7

Table 7-2

Connection of the cabinet protection earth ground cable ............... 7-8

Table 7-3

Connection of the subrack protection earth ground cable ............ 7-11

Table 7-4

Introduction to the cabinet power cable ....................................... 7-12

Table 7-5

Connection of the cabinet power cable ........................................ 7-13

Table 7-6

Connection of the subrack power cable ....................................... 7-15

Table 7-7

Connection of the alarm cable for the head of row cabinet .......... 7-20

Table 7-8

Connection of the subrack alarm cable ........................................ 7-21

Table 7-9

Connection of the clock cable ...................................................... 7-24

Table 7-10

The wiring scheme of the straight-through network cable ............ 7-27

Table 7-11

Connection of the network management cable ............................ 7-28

Table 7-12

Connection of the serial port cable ............................................... 7-31

Table 7-13

Optical interface connector .......................................................... 7-33

Table 7-14

Connection of the optical fiber jumper .......................................... 7-35

Table 9-1

Checklist of the cabinet installation ................................................ 9-2

Table 9-2

Checklist of the wires and cables ................................................... 9-3

Table 9-3

Checklist of the power and grounding ............................................ 9-5

Table 9-4

Checklist of the environment and security inside the equipment room


....................................................................................................... 9-7

Table 9-5

Checklist of the wires and cables connectivity .............................. 9-8

Table A- 1

Introduction to external power input connectors.............................A-2

Table A- 2

Introduction to branch power input connectors ..............................A-2

Table B- 1

Types and applicable ranges of the adjustable cabinet bases .......B-1

Operation Safety
This chapter introduces the safety practices that users should obey during the
installation, operation and maintenance of the AN5516-06. It includes the following
sections:
General safety practices
Mechanical safety
Electrical safety
Laser safety
Other safety precautions

Version: A

1-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

1.1

General Safety Practices


This section introduces some general safety practices that must be obeyed in
installing the AN5516-06.

Note:
Please abide by local safety codes for all operations concerning the
equipment. The safety precautions introduced here in this manual is a
supplement to local safety codes.
Installation requirement

Personnel responsible for the installation of the equipment must undergo a


rigorous training, so as to keep various safety precautions in mind and master
correct operation methods before they are allowed to start the installation.

During the equipment installation, operating personnel should be in strict


accordance with the installation procedures and requirements.

During the equipment installation, operating personnel should report the faults
and errors that might cause safety problems promptly.

Grounding requirement

Damaging the grounding may inhibit proper operation of the equipment and
should be avoided.

A good protection earth ground should be provided before the equipment


installation.

Before the equipment is powered on, the protection earth ground cable of its
chassis should be well grounded. Check that the insulation resistance and
ground resistance meet the specification; and that the power ground is
making a good connection.

Do not install / operate the equipment or lay cables during a lightning storm.

Human safety

1-2

Version: A

1 Operation Safety

Direct or indirect contact (through damp objects) with high voltage power
supply can cause bodily harm and should be avoided.

Do not connect or remove the power cable while it is powered. Do not insert
the power cable without a plug directly into the socket.

To prevent laser radiation from injuring eyes, do not look into the end face of
the fiber or fiber connector directly with naked eyes.

Before installing the equipment, users should wear ESD protection clothing
and a wrist strap. Do not wear conductive articles such as jewelry and
watches to prevent electric shock and burn.

During the installation, the tools used (such as a soldering iron) should be
electrically insulated and must be used and placed properly; otherwise they
may do harm to human body and cause damage on the equipment or circuit
board.

In case of fire, users should evacuate the building or equipment area, and
activate any alarm system or make a fire alarm call.

Equipment safety

Version: A

Do not install the equipment before construction of the equipment room is


completed.

When moving or lifting the equipment, avoid collisions with other hard objects.

Never stack two or more pieces of equipment to move together, so as to avoid


collapse and wear.

The equipment should be installed in a place that is away from direct sunlight
but has good ventilation.

Do not place the equipment near flammable, explosive, corrosive materials or


in an atmosphere with solvent gases or smoke.

1-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

1.2

Mechanical Safety
During the operations for the equipment, we always need to use various tools; and
the proper operation with tools may avoid accidental bodily injury and equipment
damage. This section introduces safety precautions for drilling holes, handling
sharp objects and working at heights.

Drilling

Drilling on the cabinet without prior authorization is strictly prohibited. Drilling


may damage the electromagnetic shield (EMS) performance and the wires
and cables inside the equipment. If the metal filings from the drilling fall into
the cabinet, it may result in an electrical short circuit on one or more circuit
boards.

During the drilling, users should fully comply with the prescribed safety
measures, and should confirm the position, dimension and depth first.

Before drilling, wear close fitting sleeves or bind up the cuffs.

Clean the metal shavings with a vacuum immediately after completing the
drilling operation. Do not blow metal shavings away using compressed air, by
mouth or other means. Do not pick metal shavings up by hand.

When carrying the equipment by hand, wear the protective gloves to avoid
injury by sharp objects.

Generally, two persons are needed for lifting or moving the cabinet. Lift the
cabinet by grasping its lower edges from both ends, and place it on the ESD
protection cushion with good grounding. When moving the cabinet, use care
not to collide with other objects.

Before using a ladder, first check whether the ladder is solid enough to stand
on. The ladder shall be put into use only after it is checked and found to be
qualified.

The suitable slant angle of the ladder ranges from 60 to 70 as shown in


Figure 1-1. The ladder should be placed on stable ground.

Sharp objects

Using a ladder

1-4

Version: A

1 Operation Safety

Figure 1-1

Version: A

Slant angle of ladder

The width of ladder should be no less than 50 cm; and the ladder should be
equipped with anti-skid feet to prevent slipping.

Ensure that your center of gravity does not deviate from the ladder edge. To
reduce the danger and ensure safety, maintain your balance on the ladder
before and during any operation.

Installation personnel should wear anti-skid shoes. Avoid stepping on any


cable, the cabinet or other equipment. Keep all objects secured, preventing
them from falling on top of or hitting the equipment. Protect the cabinet top
from the construction wastes such as metal filings.

1-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

1.3

Electrical and Electronic Safety


This section describes safety precautions for electricity and ESD.

1.3.1

Electrical Safety

Related knowledge
Do not connect or remove the power cable while it is powered, because the
transient contact between the core of the power cable and the conductor may
generate electric arc or spark, which may cause fire or bodily injury.

Safety measures
Operators must follow the rules below, to ensure electricity security.

1.3.2

Avoid connecting or removing the power cable without disconnecting power


supply.

Before connecting the power cable, confirm that its label meets the
requirement.

Electrostatic Discharge

Related knowledge
The static electricity generated by the human body may damage the electrostatic
sensitive components on the circuit board, such as the large-scale integrated circuit
(LSI).
The human body can generate static electromagnetic fields from the friction
between the skin and the clothing, clothing friction, and the friction between shoes
and the floor during the physical movement. And such static electromagnetic
effects can remain for an appreciable time on the body.

1-6

Version: A

1 Operation Safety

Safety measures
Before operating the equipment or holding a card, wear an ESD protection wrist
strap that is properly grounded, so as to prevent the electrostatic sensitive
components from being damaged by the static electricity in the human body.
Figure 1-2 shows the method of wearing an ESD protection wrist strap.

Figure 1-2

Version: A

Wearing an ESD protection wrist strap

1-7

AN5516-06 Optical Line Terminal Equipment Installation Guide

1.4

Laser Safety

Related knowledge
Laser transceivers / transmitters are used in the optical transmission system and
associated test tools. Because the laser being transmitted through the optical fiber
produces a small beam of light, it has the very high power density and is invisible to
human eyes.
When a beam of light enters the eye, retina may be hurt. Viewing an un-terminated
fiber or damaged fiber with the unaided eye at distances greater than 150 mm will
normally not cause eye injury. However, damage may occur if an optical tool such
as a microscope, magnifying glass or eye loupe is used to view the energized fiber
end.

Safety measures
To avoid laser damage, obey the following instructions:

1-8

All operations should be performed by authorized personnel who have


relevant qualifications.

Wear a pair of protection eye glasses when you are handling or near a strong
laser.

Never look directly into the end face of the optical fiber or connector.

Use an optical power meter to check and ensure that the optical source is
switched off by measuring the optical power.

When handling or near a laser, do not wear reflective objects as jewelry and
watches to prevent accidental eye injury.

Before cutting or splicing optical fibers, ensure the fibers is disconnected from
the optical source.

Version: A

1 Operation Safety

1.5

Other Safety Precautions


This section introduces safety precautions for plugging / unplugging cards, binding
cables and laying cables.

Installing / uninstalling a card

When plugging / unplugging a card, wear an ESD protection wrist strap and
slide the card gently along the slide rails to avoid distorting pins on the
backplane.

Prevent the circuit surfaces of cards from contacting each other, to avoid
shorting or scratching.

Always wear an ESD protection wrist strap when touching a card's circuitry,
components, connectors, or wiring trough, so as to prevent damage to
sensitive devices caused by electrostatic discharge.

Installers should bind all wires and cables used in onsite installation. Each
cable type should be bound separately. For example, power cables, alarm
cables and optical fibers should be laid out independently and bound
separately. Note that optical fibers cannot be bound with typical wire binder.

After completing the equipment installation, do not adjust the position of the
equipment or cables.

If the temperature is too low to allow proper cable handling measures should
be taken to warm cables before handling.

When carrying cables, especially in low temperature, users should treat them
with great care. When transporting cable for short distances it is common
practice to roll the cable spool. When rolling cable spool always follow the
direction indicated by the arrow on the spool. If there is no arrow indication on
the spool, follow the direction that the cable is wound on the spool. Never roll
the spool in the opposite direction as the cable ring may become loose.

The cable staging area should be stable and reliable, and away from any heat
sources.

Binding cables

Laying cables

Version: A

1-9

AN5516-06 Optical Line Terminal Equipment Installation Guide

1-10

The cables' bends and branching elements should be kept in a proper order;
that is, they should be arranged neatly without crossing or twisting. Any bends
in the cable should be smooth and without any kinks. The power cable should
be a single piece. Avoid connecting or welding two cables to form a longer
one.

In laying cables, it is better to lay, arrange and secure them one by one.

Cable labels should be clear and in order.

Version: A

Equipment Introduction
This chapter introduces the component parts of the AN5516-06. It includes the
following sections:
Cabinet
Subrack
PDP
Equipment layout

Version: A

2-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

2.1

Cabinet
The AN5516-06 can be installed in a 19-inch cabinet or a 21-inch cabinet. This
section introduces these two kinds of cabinets respectively.

2.1.1

19-inch Cabinet

Cabinet structure
The 19-inch cabinet has four specifications for choice, as listed in Table 2-1.
Table 2-1

The 19-inch cabinets dimensions, codes and weights

Type

The 19-inch cabinet

Dimension

Code

Weight

1600 mm (H)600 mm (W)600 mm (D)

4.102.596

94kg

2000 mm (H)600 mm (W)600 mm (D)

4.102.597

109kg

2200 mm (H)600 mm (W)600 mm (D)

4.102.598

117kg

2600 mm (H)600 mm (W)600 mm (D)

4.102.599

134kg

The outline of the 19-inch cabinet is shown in Figure 2-1.

2-2

Version: A

2 Equipment Introduction

Figure 2-1

The outline of the 19-inch cabinet

The cabinet is mainly composed of the cabinet body and cabinet doors, as
illustrated in Figure 2-2.

Version: A

2-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

(1)Front door

(2)Left side door

(4)Right side door

(5)Cabinet body

Figure 2-2

2-4

(3)Rear door

The exploded view of the 19-inch cabinet

The cabinet body consists of four vertical mounting flanges, the cabinet top,
the cabinet bottom, and the slide rails & fastenings between the vertical
mounting flanges.

The cabinet doors include the front door, rear door and side door; and all of
them can be removed from the cabinet for easy access to the internal
equipment.

Version: A

2 Equipment Introduction

Figure 2-3 shows the structure of the 19-inch cabinet and marks the position and
name of each main component.

(1) Mounting hole for the top-connection bent angle bracket

(2) Wiring hole (top)

(3) Ventilation hole area (top)

(4) LED (top)

(5) ESD protection earth ground fastener

(6) Mounting hole on the vertical mounting flange

(7) Wiring hole(bottom)

(8) Front door

(9) Side door

(10) Latch (on the side door)


Figure 2-3

Version: A

The structure of the 19-inch cabinet

2-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

Table 2-2 lists the name and function of each main component of the 19-inch
cabinet.
Table 2-2
Part

The name and function of each main component of the 19-inch cabinet
Number

Name

Function

Mounting hole for the


(1)

top-connection

bent

angle bracket

Cabinet
body

Wiring hole (top)

(3)

Ventilation holes (top)

(4)

LED (top)

(5)

(6)

Cabinet
door

angle bracket on the cabinet top.


For leading in and out all wires and cables

(2)

ESD

For installing the top-connection bent

in the top access wiring mode.


Located on the cabinet top, for ventilation
and air cooling of the cabinet.
For indicating cabinet alarm information
with red, green and yellow lights.

protection

earth

ground fastener

For installing the ESD protection wrist


strap to prevent the equipment from the
electrostatic damage.

Mounting hole on the

For securing the subrack and the PDP in

vertical mounting flange

the cabinet.
For leading in and out all wires and cables

(7)

Wiring hole (bottom)

(8)

Front door

For protecting the subrack and preventing

(9)

Side door

the dust from entering it.

(10)

Latch (on the side door)

For securing the side door.

in the floor access wiring mode.

Internal space dimensions


Table 2-3 lists the available height inside the 19-inch cabinet (1U=44.45mm).
Table 2-3

2-6

The available height inside the 19-inch cabinet

Height of the Cabinet

Available Internal Height

1600mm

32U

2000mm

41U

2200mm

46U

2600mm

55U

Version: A

2 Equipment Introduction

2.1.2

21-inch Cabinet

Cabinet structure
The 21-inch cabinet has four specifications for choice, as listed in Table 2-4.
Table 2-4

The 21-inch cabinets dimensions, codes and weights

Type

The 21-inch cabinet

Dimension

Code

Weight

1600 mm (H)600 mm (W)300 mm (D)

4.102.589

51kg

2000 mm (H)600 mm (W)300 mm (D)

4.102.590

61kg

2200 mm (H)600 mm (W300 mm (D)

4.102.591

71kg

2600 mm (H)600 mm (W)300 mm (D)

4.102.592

76kg

The 21-inch cabinet outline is shown in Figure 2-4.

Version: A

2-7

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 2-4

The 21-inch cabinet outline

The 21-inch cabinet of the AN5516-06 is composed of the cabinet body and
cabinet doors, as shown in Figure 2-5.

2-8

Version: A

2 Equipment Introduction

(2)

(3)

(1)

(1)Front door
Figure 2-5

Version: A

(2)Cabinet body

(3)Rear door

The exploded view of the 21-inch cabinet

The cabinet body consists of four vertical mounting flanges, the cabinet top,
the cabinet bottom, and the slide rails & fastenings between the vertical
mounting flanges.

The cabinet doors include the front door, rear door and side door; and all of
them can be removed from the cabinet for easy access to the internal
equipment.

2-9

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 2-6 shows the structure of the 21-inch cabinet and marks the position and
name of each main component.

(1) Wiring hole (top)

(2) LED (top)

(3) ESD protection earth ground fastener

(4) Rear door

(5) Wiring channel

(6) Wiring hole (bottom)

(7) Mounting hole on the vertical mounting flange

(8) Front door

(9) Mounting hole for the top-connection bent angle bracket

(10) Ventilation hole (top)

Figure 2-6

2-10

The structure of the 21-inch cabinet

Version: A

2 Equipment Introduction

Table 2-5 lists the name and function of each main component of the 21-inch
cabinet.
Table 2-5
Part

The name and function of each main component of the 21-inch cabinet
Number

Name

(1)

Wiring hole (top)

(2)

LED (top)

(3)

Cabinet
body

ESD

Function
For leading in and out all wires and cables
in the top access wiring mode.
For indicating cabinet alarm information
with red, green, and yellow lights.

protection

earth

ground fastener
Wiring channel

(6)

Wiring hole (bottom)

For the layout of wires and cables.


For leading in and out all wires and cables
in the floor access wiring mode.

Mounting hole on the

For securing the subrack and the PDP in

vertical mounting flange

the cabinet.

Mounting hole for the


(9)

strap to prevent the equipment from the


electrostatic damage.

(5)

(7)

For installing the ESD protection wrist

top-connection

bent

angle bracket

For installing the top-connection bent


angle bracket on the cabinet top.
Located on the cabinet top, for ventilation

(10)

Ventilation holes (top)

Cabinet

(4)

Rear door

For protecting the subrack and preventing

door

(8)

Front door

the dust from entering it.

and air cooling of the cabinet.

Internal space dimensions


Table 2-6 lists the available height inside the 21-inch cabinet.
Table 2-6

Version: A

The available height inside the 21-inch cabinet

Height of Cabinet (mm)

Available Internal Height (mm)

1600 mm

1475 mm

2000 mm

1875 mm

2200 mm

2075 mm

2600 mm

2475 mm

2-11

AN5516-06 Optical Line Terminal Equipment Installation Guide

2.1.3

21-inch Anti-dust Cabinet

Cabinet structure
The 21-inch anti-dust cabinet has four specifications for choice, as listed in Table
2-7.
Table 2-7

The 21-inch anti-dust cabinets dimensions, codes and weights

Type
The

21-inch

anti-dust cabinet

Dimension

Code

Weight

1600 mm (H)600 mm (W)300 mm (D)

404000068

58kg

2000 mm (H)600 mm (W)300 mm (D)

404000069

69kg

2200 mm (H)600 mm (W300 mm (D)

404000070

74kg

2600 mm (H)600 mm (W)300 mm (D)

404000071

85kg

The 21-inch anti-dust cabinet outline is shown in Figure 2-7.

2-12

Version: A

2 Equipment Introduction

Figure 2-7

The 21-inch anti-dust cabinet outline

The 21-inch anti-dust cabinet for the AN5516-06 is composed of the cabinet body
and cabinet doors, as shown in Figure 2-8.

Version: A

2-13

AN5516-06 Optical Line Terminal Equipment Installation Guide

(2)

(3)

(1)

(1)Front door
Figure 2-8

2-14

(2)Cabinet body

(3)Rear door

The exploded view of the 21-inch anti-dust cabinet

The cabinet body consists of four vertical mounting flanges, the cabinet top,
the cabinet bottom, and the slide rails & fastenings between the vertical
mounting flanges.

The cabinet doors include the front door, rear door and side door; and all of
them can be removed from the cabinet for easy access to the internal
equipment.

Version: A

2 Equipment Introduction

Figure 2-9 shows the structure of the 21-inch anti-dust cabinet and marks the
position and name of each main component.

(1) Wiring hole (top)

(2) LED (top)

(3) Wiring channel

(4) Rear door

(5) ESD protection earth ground fastener

(6) Mounting hole on the vertical mounting flange

(7) Wiring hole (bottom)

(8) Front door

(9) Mounting hole for the top-connection bent angle bracket

(10) Ventilation hole (top)

Figure 2-9

Version: A

The structure of the 21-inch anti-dust cabinet

2-15

AN5516-06 Optical Line Terminal Equipment Installation Guide

Table 2-8 lists the name and function of each main component on the 21-inch
anti-dust cabinet.
Table 2-8
Part

The name and function of each main component on the 21-inch anti-dust cabinet
Number

Name

(1)

Wiring hole (top)

(2)

LED (top)

(3)

Wiring channel

(5)
Cabinet
body

(6)
(7)

ESD

Function
For leading in and out all wires and cables
in the top access wiring mode.
For indicating cabinet alarm information
with red, green, and yellow lights.
For the layout of wires and cables.

protection

earth

ground fastener

strap to prevent the equipment from the


electrostatic damage.

Mounting hole on the

For securing the subrack and the PDP in

vertical mounting flange

the cabinet.
For leading in and out all wires and cables

Wiring hole (bottom)

in the floor access wiring mode.

Mounting hole for the


(9)

For installing the ESD protection wrist

top-connection

bent

angle bracket

For installing the top-connection bent


angle bracket on the cabinet top.
Located on the cabinet top, for ventilation

(10)

Ventilation holes (top)

Cabinet

(4)

Rear door

For protecting the subrack and preventing

door

(8)

Front door

the dust from entering it.

and air cooling of the cabinet.

Internal space dimensions


Table 2-9 lists the available height inside the 21-inch anti-dust cabinet.
Table 2-9

2-16

The available height inside the 21-inch anti-dust cabinet

Height of Cabinet (mm)

Available Internal Height (mm)

1600 mm

1475 mm

2000 mm

1875 mm

2200 mm

2075 mm

2600 mm

2475 mm

Version: A

2 Equipment Introduction

2.2

Subrack
The backplane of the AN5516-06 is located in the rear of the subrack. All cards of
the equipment are plugged from the front of the subrack and front wiring mode is
used. Figure 2-10 shows the structure and the components of the subrack.

1. Subrack earth ground point

2. ESD protection earth ground fastener

3. Mounting ear

4. Anti-dust screen

5. Fan unit

6. Card area

7. Fiber guide unit

8. Adaptor mounting ear

Figure 2-10

The subrack structure

Table 2-10 introduces each part of the subrack.


Table 2-10
Name

Function

Fan unit

Located on far left of the subrack for cooling the equipment.

Card area

Version: A

Introduction to the AN5516-06 subrack structure

For holding the AN5516-06s cards to perform various functions of


the equipment.

2-17

AN5516-06 Optical Line Terminal Equipment Installation Guide

Name

Function

Mounting ear

For securing the subrack in a 19-inch cabinet.

Adaptor mounting ear

For securing the subrack in a 21-inch cabinet.

ESD protection earth

Located on the mounting ear on the left side of the subrack, for

ground fastener

installing the ESD protection wrist strap.

Subrack earth ground


point

For earthing the subrack via the protection earth ground cable.
Located on the right side of the subrack front. Fibers are passed

Fiber guide unit

through the corresponding fiber passage holes to make the


equipments appearance more neat and orderly.

Anti-dust screen

2-18

For preventing the dust from entering it, and guaranteeing the air
cooling of the equipment.

Version: A

2 Equipment Introduction

2.3

PDP

2.3.1

Function
Note:
By using different mounting ears, the PDP296B can be mounted in a
19-inch 600mm-deep cabinet or a 21-inch 300mm-deep cabinet.

2.3.2

Appearance
The hardware number of the PDP is 3000068. Figure 2-11 shows the appearance
of the PDP, and Appendix A gives a detailed introduction to it.

Figure 2-11

Version: A

Appearance of the PDP

2-19

AN5516-06 Optical Line Terminal Equipment Installation Guide

2.4

Equipment Layout
The quantity of the AN5516-06 subracks housed in a cabinet varies with
specifications of the cabinets. While installing each part of the equipment, installers
should obey the following rules to ensure normal cooling and wiring:

The spaces marked as empty in Figure 2-12 and Figure 2-13 are for
equipment cooling and cannot be occupied.

A cabinet can house up to two AN5516-06 subracks.

Generally, the subracks should be arranged bottom up, and enough space
should be reserved for capacity expansion of the equipment in later stage.

Figure 2-12

2-20

Layout of the 19-inch cabinet

Version: A

1600

2000

2200

2600

2 Equipment Introduction

Figure 2-13

Version: A

Layout of the 21-inch cabinet

2-21

Installation Preparation
Installation personnel should first read not only this manual but also the project
design documents provided by the project design department or equivalent
department of the user, to understand the project as a whole including the
equipments location, arrangement and installation requirements. This chapter
introduces preparations before the installation. It includes the following sections:
Equipment installation flow
Preparing technical documents of construction
Preparing tools and instruments
Inspecting installation environment
Unpacking inspection

Version: A

3-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

3.1

Equipment Installation Flow


To ensure the equipment installation quality, please follow the installation flow
shown in Figure 3-1.

Preparing technical
documents of
construction

Start

Preparing tools and


instruments
Removing the front
door of the cabinet
Installation
preparation

Removing the side


door of the cabinet

Inspecting the
installation
environment
Unpacking inspection

Installing the cabinet


Removing the front
door of the cabinet

Securing the cabinet

Installing ESD
protection wrist strap

Installing the 19-inch


cabinet

Installing the 21-inch


cabinet

Installing the cabinet

Securing the cabinet


Installing the subrack

Installing the card

Installing ESD
protection wrist strap
Installing the subrack
and the relevant
components

Connection and layout


of the ground cable

Installing the fan unit


Connection and layout
of the power cable
Connection and layout
of cables
Installing the side door
(skip this step for 21inch cabinet)
Installing the front
door

Connection and layout


of the E1 cable
Installing the cabinet
doors

Inspecting the
installation

Inspecting the layout


of the cables

Power-on inspection

Inspecting cable
connectivity

3-2

Connection and layout


of the serial port cable
Connection and layout
of the fiber jumper

Inspecting the power


supply and grounding

Figure 3-1

Connection and layout of


the external clock cable
Connection and layout of
the network management
cable

Inspecting the
installation of the
cabinet

Inspecting the equipment


room environment and
security

Connection and layout


of the alarm cable

Power-on testing

Power-off
End

The installation flow


Version: A

3 Installation Preparation

3.2

Preparing Technical Documents of


Construction
Before the installation, installers should prepare the following technical documents:

Version: A

The contract agreement and equipment configuration list (provided by the


user).

The design of the equipment room and construction details (provided by the
user).

AN5516-06 Optical Line Terminal Equipment Installation Guide (provided by


FiberHome).

3-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

3.3

Preparing Tools and Instruments


Before the installation, installers should prepare the following tools and
instruments:
Table 3-1

The list of tools and instruments

Category
Measuring

Tools and Instruments


and

marking tools
Drilling tools

Measuring tape, ruler (1m), caliper, spirit level, marker pen, pencil, etc.
Electric drill, matched drill bit, electric hammer, smaller drill bit, vacuum
cleaner, etc.
Flat screwdriver: M3 to M6
Cross screwdriver: M3 to M6

Fixture tool

Adjustable spanner
Socket spanner: M6, M8 and M12
Double offset ring spanner: M6, M8 and M12

Small tools

Sharp nose pliers, diagonal pliers, pliers, file, handsaw, crowbar, rubber
hammer
Brush, forceps, paper knife, bellow, ladder, soldering iron, solder wire,

Assistant tools

marble cutters
ESD protection wrist strap/glove, wire stripper, crimping pliers, crystal
head crimping pliers, cutting pliers

Testing
instruments

3-4

Multimeter, 500V megohmmeter (for testing insulation resistance), error


detector, optical power meter, earth resistance tester and network cable
tester

Version: A

3 Installation Preparation

3.4

Inspecting Installation Environment


The environment in and around the equipment room is related to the proper
installation and operation of the equipment. Before installing the equipment,
installers must inspect the installation environment. If some conditions do not meet
the requirements, relevant corrective measures should be taken before installation
begins to avoid unforeseen problems during installation and ensure stable
operation of the equipment.

3.4.1

Reference Standards for Equipment Installation


The equipment rooms structure, heating, ventilation, power supply, illumination
and fire protection must be designed in accordance to the environmental
requirements for the equipment. This environment must also satisfy current
national standards and regulations, as well as relevant requirements of the user.
The standards that the equipment room should satisfy are listed in Table 3-2.
Table 3-2

Reference standards for equipment installation

Standard Code

Name

IEC 61000

Electromagnetic compatibility (EMC)


Electromagnetic compatibility and Radio spectrum Matters (ERM)

ETSI EN 300 386

Telecommunication

network

equipment;

Electro

Magnetic

Compatibility (EMC) requirements


ETS 300 019-1-3
NEBS GR-63-CORE
GB/T 12158
GB/T 50311
GB/T 50312

Network Equipment-Building System (NEBS)


Requirements: Physical Protection
General guideline for preventing electrostatic accidents
Code for engineering design of generic cabling system for building
and campus
Code for engineering acceptance of generic cabling system for
building and campus

YD/T 778

Optical fibers distribution frame

YD/T 779

Digital distribution frame

YD/T 5003-2005
YD 5059-2005

Version: A

Class 3.2 Partly Temperature-controlled location

Specifications of engineering design for telecommunication private


premise
Design specification for seismic installation of telecommunication
the equipment
3-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

Standard Code

Name
Specifications of Engineering Design for Lightning Protection and

YD 5098-2005

Earthing Design for Telecommunication Bureaus (Stations)


Design Standard for Protection of Posts & Communications

YD 5002-2005

3.4.2

Building

Equipment Room Environment


Below are the requirements for the location of the equipment room:

3.4.3

Stable and reliable power supply.

Clean natural environment free of excessive dust, other airborne particulates,


noxious gas, corrosive vapors, flammable material and explosive goods.

Away from the strong vibration sources.

Avoid interference from strong electromagnetic fields.

Equipment Room Construction


Table 3-3 lists the requirements for the construction of the equipment room.
Table 3-3

Checklist for the equipment room construction

Item

Requirement
The construction of the equipment room and the corridor should be

Preparation

entirely completed and the wall inside the room should be adequately
dried.
The available space in the equipment room must be sufficient to contain

Area

all equipment and should allow for future growth. The distance between
equipment should be convenient for operation.

Net height
Load-bearing of
floor

3-6

The indoor clear height of the equipment room should be no less than 3m.
Load-bearing capability of the equipment room floor must be at least
600kg/m2. If the equipment room cannot meet this requirement, users
must reinforce the floor before beginning installation.

Version: A

3 Installation Preparation

Item

Requirement
1.

Height of the major doors in the equipment room should be no less


than 2.2m and the width should be no less than 1m for a single
swinging door and 1.5m for a double swinging door.

2.

Doors

The external door of the equipment room should be a vertical hinged


door that opens in the direction of escape. Make sure the door can
be opened from the inner side of the equipment room under any
circumstance.

The windows should not be broken or have any part missing. If possible,
Windows

use double-glazing. The window should be sealed with anti-dust rubber


strip.
The wall surface of the equipment room should be smooth, clean,

Wall surface

dustless, and not cracked. Avoid unnecessary moldings to prevent dust


accumulation.
1.

The number, location and dimension of the concealed pipes, bottom


grooves and holes that are reserved in the equipment room should
meet the requirements for the layout of wires and cables and comply

Grooves

with the standards of the project design.

inside

the room

2.

The holes that cross the building envelope or floor slab should
receive

water-proofing,

fire-proofing,

moisture-proofing,

insect-resistant and other protection treatments according to local


conditions.
1.

Leaking or seeping of water in the equipment room is strictly


prohibited. Thus do not array pipes that are irrelevant to the
equipment room (such as water supply pipes, drain pipes, rainwater
pipes, and sewage pipes) across the room.

Water-proofing

2.

The windows and doors should not have water leakage or seepage.

3.

The rooms above the equipment room should not be installed with
water facilities, so as to prevent water leakage or seepage into the
equipment room.

4.

Fire hydrants should not be placed in the equipment room. They


should be put at the places that are obvious and are accessible.

5.

The use of automatic water spraying system is prohibited in the


equipment room.

The equipment room should be equipped with effective fire-fighting


Fire prevention

equipment. If the equipment is required to be configured with automatic


fire alarm system or fixed gas fire-extinguishing system, users must keep
the systems in good condition.

Seismic
resistance

Version: A

The seismic reinforcement of equipment rooms should be one level higher


than the normal architectural requirements (typically level 7). Otherwise
additional seismic reinforcement should be implemented.

3-7

AN5516-06 Optical Line Terminal Equipment Installation Guide

3.4.4

Equipment Room Interior Environment


The interior environment of the equipment room includes illumination, temperature,
humidity, dust-proofing, ESD protection, electromagnetic radiation protection,
air-conditioning and ventilation.

Illumination requirements
Install adequate lighting (and emergency lighting) in the proper position between
the cabinet racks, providing illumination for the installation and maintenance of the
equipment. The average intensity of illumination is recommended to be 150lx to
200lx at horizontal plane and 30lx to 50lx at vertical plane.

Caution:
Please avoid long-term sunlight exposure of the equipment or the circuit
boards and components may age prematurely or distort due to high
temperatures.
Temperature and humidity requirements
The measured value of the working environment temperature and humidity in the
equipment room is the value that measured at the point that is 1.5m above the floor
and 0.4m in front of the cabinet when there is no protection board either in front of
or behind the cabinet. The measured value should meet the following
requirements:

Temperature range: 0 to +45.

Relative humidity range: 10% to 90%.

Dust-proofing requirements
Dust falling inside the equipment room on the cabinet body will cause electrostatic
adherence, which reduces the service life of the equipment and easily leads to the
equipment failure. Therefore, users should control the density of dust particles
inside the equipment room. Under static condition, the number of dust particles that
are larger or equal to 0.5m in one liter of air should be less than 18,000. The
following anti-dust procedures are suggested:

3-8

Version: A

3 Installation Preparation

The door and the windows should be completely airtight.

Use dust free material for the floor, wall surfaces and ceiling of the equipment
room.

Clean the equipment room and anti-dust screens on the equipment regularly.

Don shoe covers and ESD protection clothing before entering the equipment
room. Keep the shoe covers and ESD protection clothing clean and frequently
replace.

ESD protection requirements


Electrostatic induction is usually caused by the external electric field such as high
voltage transmission line and lightning, as well as internal systems such as interior
environment, material of the floor and equipment structure. Contact between the
operation and maintenance engineers and the equipment may also bring the static
electricity on human body to the equipment.
In order to eliminate the harmful effects of ESD, users should take the following
measures:

Flooring material: Lay an ESD protection raised floor and provide adequate
earth grounding for the floor. The electric resistance of an ESD protection
raised floor should comply with the Technical Specifications on Access Floor in
the Equipment Room of Computers. When there is no access floor, lay static
electrically conductive floor (volume resistivity: 1.0107 to 1.01010).
Static electrically conductive floor and access floor both should have
electrostatic grounding. They should be connected with the earthing device via
a current-limiting resistance of 1M and an earth ground cable.

Caution:
Do not use wooden floor, fur, flax, chemical fiber carpet or plastic
flooring.

Version: A

Ceiling material: Choose ESD protection materials. Plasterboard is allowed


under normal circumstances; common plastic material is prohibited.

Wall surface material: Choose ESD protection wallpaper. Painting the wall with
plaster or lime is allowed under normal circumstances. Do not use normal
wallpaper or plastic wallpaper.

3-9

AN5516-06 Optical Line Terminal Equipment Installation Guide

There should be a mark for ESD protection in the equipment room.

Operation and maintenance engineers should be required to wear an ESD


protection wrist strap while working. The ESD protection wrist strap should be
connected with the ESD protection earth ground fastener on the cabinet, so as
to achieve good grounding.

Electromagnetic radiation protection requirements


The electric field intensity of the equipment room is suggested to be less than
126dB and the magnetic field intensity less than 800 (A/m). Usually, users should
take the following electromagnetic radiation protection measures:

Keep away from the high-voltage transmission lines, high-power equipment


and high-power broadcast transmitters.

Shield the interference source of electromagnetic radiation.

In order to achieve good EMC restriction, the building where the equipment
room is located should have comprehensive grounding standards and connect
the ground network with legible ground marks.

Do not use handheld wireless communication devices near the equipment in


the equipment room.

Air conditioning and ventilation


In order to meet the operating room requirements, users should install air
conditioners and ventilators in the equipment room.

Caution:
The equipment room should be equipped with an air conditioner that
operates all year round. The air-conditioner should be appropriately
positioned so that it will not blow directly on the equipment.

3-10

Version: A

3 Installation Preparation

3.4.5

Equipment Room Power Supply


The equipment room should provide power supply outlets and meet the
requirements for construction. The power should meet the equipments needs and
provide adequate margin. The equipment room power cabinet should be equipped
with adequate connectors.

AC power supply requirements


The major AC power supply should be the AC mains supply. In order to guarantee
reliable communication, besides the AC mains supply, a diesel-engine generator
may also be equipped as the standby power supply. For increased reliability the
equipment should be supplied with redundant power rails.

DC power supply requirements


DC power supply system includes storage battery, rectifier and DC power
distribution equipment. The nominal DC working voltage is -48V, the variation
range allowed is -57V to -40V. The DC power supply should have over-voltage and
/ or over-current protection.

3.4.6

Lightning-proofing and Grounding


Recently constructed equipment rooms usually use a combined grounding scheme.
In a combined grounding scheme the AC ground, DC ground, protection earth
ground, lightning-proofing earth ground of all communication equipment share one
set of grounding bodies. Below are the general requirements:

Version: A

The ground resistance should be less than 5.

The ground cables are arranged independently and cannot form an electrical
path via a connection between construction bars or form a path via cabinet
racks.

Ensure that the ground cable and the ground bar in the equipment room are
well connected.

The equipment room should be equipped with lightning rod or a lightning


protection network in geographical areas that are subject to lightning strikes.

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AN5516-06 Optical Line Terminal Equipment Installation Guide

3.4.7

3-12

The ground body of lightning conductor and lightning arrester are designed in
a radial pattern or a ring pattern.

The cabling racks, iron hanging racks, cabinet racks or shells, metal ventilation
ducting, metal doors and windows should have protection earth grounds.

Supporting Facilities

Relevant supporting facilities are available, including the MDF, ODF, and DDF.

Supporting facilities have adequate terminals and are normally connected.

The construction site is equipped with essential tables and chairs, telephone
for communication, AC power supply socket for construction and so on.

Version: A

3 Installation Preparation

3.5

Unpacking Inspection

3.5.1

Checking External Package


Unpacking of the case should be performed in the presence of representatives
from all interested parties. The Service Provider should notify the FiberHome
representative in advance of the time and location of equipment inspection and
acceptance.
When the equipment arrives, check and verify the following items according to the
checklist:

Verify the contract number, consignee name, project name and consignee
address.

Verify the packing case number and packing case quantity.

Verify that the packing case is free of damage or water seepage.

In case of any inconformity with the checklist, do not accept the equipment, but
contact with the local office or the head office of FiberHome immediately.

3.5.2

Unpacking Cabinet
Cabinets of various dimensions, usually packed in wooden cases, are unpacked in
the same way.

Caution:
Avoid any improper unpacking operation. Never strike the wooden case
violently for fear it might cause damage to the equipment inside it. During
the process of unpacking, pay attention not to bump, strike or scratch the
cabinet surface.

Version: A

3-13

AN5516-06 Optical Line Terminal Equipment Installation Guide

Prerequisites
Checked and made sure that the packing case is in good condition and acceptable
before unpacking the cabinet.

Tools
A flat screwdriver and pliers

Procedures
1.

Lay the wooden case down horizontally with the wooden supporting pallet on
the ground, as illustrated in Figure 3-2.

Figure 3-2

2.

3-14

Laying the wooden case horizontally

Insert the end of the flat screwdriver into the slot of the steel tab on the upper
cover of the wooden case, turn upwards and pry the steel tab to the angle of
90 degrees, as shown in Figure 3-3.

Version: A

3 Installation Preparation

Figure 3-3

3.

Straighten all the steel tabs on the upper cover of the wooden case with the
pliers. And then lift and remove the cover as shown in Figure 3-4.

Figure 3-4

Version: A

Prying the steel tab

Unpacking the wooden case

4.

Take out the shakeproof foam, document bag and accessories from the box.

5.

Remove the wooden boards on the sides of the case in the same way, as
shown in Figure 3-5.

3-15

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 3-5

6.

3.5.3

Removing wooden side boards

Take the cabinet out with 2 to 4 people and carry it to the specified location.
Then take off the plastic bag wrapping the cabinet and erect the cabinet stably
on the floor.

Unpacking Subrack
When the subrack is delivered independently, installers should unpack it before the
installation. The AN5516-06 subrack is usually packed in a carton with honeycomb
paper boards. This section introduces how to unpack the carton.

Caution:
Avoid any nonstandard unpacking actions. Excessive use of force with a
hammer on the body of packing case is extremely undesirable and may
cause damage to the equipment. Be careful not to bump, strike or
scratch the cabinets outside surface.
Prerequisites
Check and make sure that the packing carton is in good condition and acceptable
before unpacking the subrack.

3-16

Version: A

3 Installation Preparation

Tools
A paper knife and gloves

Procedures
1.

Wear gloves or take other proper protection measures.

2.

Lay the carton stably on the ground, with the front of the carton facing
upwards.

3.

Cut the adhesive tapes along the seams of the carton's cover lightly with the
paper knife; and then open the cover.

Caution:
When cutting the adhesive tape, do not cut too deep into the carton,
making sure that you cut only the tape without damaging the article
inside the carton.
4.

Check whether each component ESD protection plastic bag and shakeproof
foam inside the carton are in good condition; if so, take out the subrack
together with the foam.

5.

Remove the foams on both the upper and the lower sides of the subrack, and
then take out the subrack.

6.

Remove the ESD protection bag that contains the subrack.

Figure 3-6 shows the process of unpacking a subrack.

Version: A

3-17

AN5516-06 Optical Line Terminal Equipment Installation Guide

1. Carton

2. Carton cover

4. Subrack

5. ESD protection bag

Figure 3-6

3.5.4

3. Shakeproof foam

Unpacking a subrack

Unpacking Fan Unit


When the fan unit is delivered independently, installers should unpack it before the
installation.

Prerequisites
Checked and made sure that the packing carton is in good condition and
acceptable before unpacking the fan unit.

Tools

3-18

A paper knife and gloves

Version: A

3 Installation Preparation

Wear ESD protection wrist strap or ESD protection gloves.

1.

Wear ESD protection wrist strap or ESD protection gloves.

2.

Cut the adhesive tapes along the seams of the carton's cover lightly with the
paper knife.

Procedures

Caution:
When cutting the adhesive tape, do not cut too deep into the carton,
making sure that you cut only the tape without damaging the article
inside the carton.
3.

Open the cover, and take out the upper cushion and the inflatable packaging
cushion.

4.

Take out the fan unit together with the cushion surrounding it.

5.

Check whether the fan units ESD protection bag is in good condition; if not,
stop unpacking and report the situation to the local FiberHome representative.

6.

Remove the ESD protection plastic bag lightly with the paper knife, and check
whether the fan unit is in good condition.

Figure 3-7 illustrates the process of unpacking the fan unit.

Version: A

3-19

AN5516-06 Optical Line Terminal Equipment Installation Guide

1. Carton

2. Inflatable packaging cushion

6. ESD protection bag

7. Fan unit

Figure 3-7

3.5.5

3-5. Cushion

Unpacking the fan unit

Unpacking card
When the card is packed in a paper box for delivery independently, installers
should unpack and check the paper box first.

Caution:
When a card is moved from a cold and dry place to a hot and damp
place, installers should wait for at least 30 minutes before unpacking it.
Otherwise, humid air may condense on the surface of the card and
damage the card.

3-20

Version: A

3 Installation Preparation

Prerequisites

Checked and made sure that the packing box is in good condition and
acceptable before unpacking the card.

When unpacking the card, keep your hands clean and dry.

A paper knife

An ESD protection wrist strap / ESD protection gloves

1.

Wear the ESD protection gloves / ESD Protection wrist strap.

2.

Cut the adhesive tape on the seam of the paper box lightly.

Tools

Procedures

Caution:
When cutting the adhesive tape, do not cut too deep into the box,
making sure that you cut only the tape without damaging the card inside
the box.
3.

Take out the shakeproof packing foam on the uppermost layer as well as the
inflatable packaging cushion in sequence.

4.

Take out the card with the shakeproof packing foam surrounding it.

5.

Check whether the card's ESD protection bag is in good condition; if not, stop
unpacking and report the situation to the local FiberHome representative.

6.

Remove the ESD protection bag that contains the card, checking whether the
card is in good condition.

Note:
If the unpacked card is a spare card, it will not be installed immediately.
After checking the appearance of the card, users can put the card with its
original ESD protection bag in a dry and cool place, keeping it away from
sunlight and strong electromagnetic radiation sources.
Version: A

3-21

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 3-8 shows the procedures of unpacking the card.

1. Carton

2. Inflatable packaging cushion

6. ESD protection bag

7. Card

Figure 3-8

3.5.6

3-5. Shakeproof foam

Unpacking a card

Acceptance Inspection
After unpacking, representatives from all parties should gather together and follow
the steps below to conduct the acceptance inspection on the equipment by
checking against the packing list and the equipment configuration list.

Checking against Packing List


The packing list specifies the type and quantity of the delivered articles, including
the installation accessories, wires and cables, tags and product manuals. Service
Providers should check against the packing list on site for the type and quantity of
all the items listed on the packing list.
Follow the steps below to check against the packing list.
3-22

Version: A

3 Installation Preparation

1.

Check the contract number, project name and installation station, making sure
that they are compliant with the information listed on the packing list.

2.

Check the type and quantity of the delivered accessories, cables and other
items inside the packing case / carton / box.
If they are compliant with the information listed on the packing list,
representatives from every party should sign the packing list.
If they are not compliant with the information listed on the packing list, ask
the FiberHome representative to initiate corrective action onsite or contact
the local office or headquarters of FiberHome.

Checking against equipment configuration list


The equipment configuration list specifies the type and quantity of all the
component parts of the equipment (including the cabinet, the subrack and the card).
Users should check the type and quantity of the received items on site against the
equipment configuration list.
Follow the steps below to check against the equipment configuration list:
1.

Check the contract number, project name and installation station, making sure
that they are compliant with the information listed on the equipment
configuration list.

2.

Remove the packing bag of the cabinet, and then open the cabinet door (if the
cabinet is not delivered, skip this step). Be careful not to bump, strike or
scratch the cabinets external surface.

3.

Wear the ESD protection gloves or ESD protection wrist strap (with its plug
inserted in the ESD protection earth ground fastener on the cabinet properly),
as shown in Figure 1-2.

4.

Check whether the material specification and quantity of component parts


such as subracks and cards are compliant with the information listed on the
equipment configuration list.
If they are compliant with the information listed on the equipment
configuration list, representatives of every party should sign the packing
list.
If they are not compliant with the information listed on the equipment
configuration list, ask the FiberHome representative to initiate corrective
action onsite or contact the local office or headquarters of FiberHome.

Version: A

3-23

AN5516-06 Optical Line Terminal Equipment Installation Guide

Having being inspected and approved to be acceptable, the equipment should be


handed over to the user. It is the responsibility of the user then to keep the
equipment in a proper way.

3-24

Version: A

Installing 19-inch Cabinet


Both the front door and the rear door of the 19-inch cabinet are removable. The
19-inch cabinet can be installed on a cement floor as well as an ESD protection
raised floor. This chapter introduces how to install the 19-inch cabinet on a cement
floor and an ESD protection raised floor respectively.
View of installed cabinet
Installation flow
Removing cabinet front door
Removing cabinet side door
Installing cabinet on ESD protection raised floor
Installing cabinet on cement floor
Securing cabinet
Installing ESD protection wrist strip

Version: A

4-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

4.1

View of Installed Cabinet


Figure 4-1 is the view of a 19-inch cabinet installed on an ESD protection raised
floor.

Figure 4-1

View of a 19-inch cabinet installed on an ESD protection raised floor

Figure 4-2 is the view of a 19-inch cabinet installed on a cement floor.

4-2

Version: A

4 Installing 19-inch Cabinet

Figure 4-2

Version: A

View of a 19-inch cabinet installed on a cement floor

4-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

4.2

Installation flow
Figure 4-3 shows the installation flow of the 19-inch cabinet (with a depth of
600mm). This chapter gives a detailed description of each step.

Start

Removing cabinet front


door

Removing cabinet side


door

Determining the
installation position for
the cabinet

Determining the
installation position for
the cabinet

Determining the position


of mounting holes

Determining the position


of mounting holes

Securing the adjustable


cabinet base

Installing the cabinet


bottom

Installing the cabinet


bottom

Restoring the ESD


protection raised floor

Securing the cabinet

Installing an ESD
protection wrist strap

End

Figure 4-3
4-4

Installation flow for a 19-inch cabinet (600mm deep)


Version: A

4 Installing 19-inch Cabinet

4.3

Removing Cabinet Front Door


Removing the cabinet front door eases the installation of the cabinet, subrack and
relevant components and the layout of the cables and wires.

Prerequisites
The cabinet has been carried to the installation site.

Tool
A cross screwdriver

Procedures

Version: A

1.

Open the lock, and turn the cabinet front door outwards about 120.

2.

Disconnect the earth ground cable from the cabinet front door. And keep the
earth ground cable attached to the cabinet rack, as shown in of Figure 4-4.

3.

Pull down the adjustment pin of the upper door hinge pin to retract the hinge
pin, making sure that the doors upper hinge pin is completely extracted from
the door hinge pin hole on the cabinet door frame head, as shown in of
Figure 4-4.

4.

Move the top part of cabinet door outwards until it is detached from the cabinet
door frame head as shown in of Figure 4-4.

5.

Lift the door to extract the lower door hinge pin from the door hinge pin hole on
the cabinet door frame bottom, and then remove the cabinet door.

6.

Place the detached cabinet front door where it does not affect the cabinet
installation.

4-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 4-4

4-6

Removing the front door of the 19-inch cabinet

Version: A

4 Installing 19-inch Cabinet

4.4

Removing Cabinet Side Door


Removing the cabinet side door eases the installation of the cabinet, subrack and
relevant components and the layout of wires and cables.

Prerequisites

The cabinet has been carried to the installation position.

The cabinets front door has been removed.

Tool
A cross screwdriver

Procedures

Version: A

1.

Disconnect the earth ground cable from the cabinet side door. And keep the
earth ground cable attached to the cabinet rack, as shown in of Figure 4-5.

2.

Press down the latch on the cabinet side door, as shown in of Figure 4-5.

3.

Hold the door with both hands, and move it out horizontally.

4.

Use the same method to remove the door on the other side of the cabinet.

5.

Place the detached cabinet front door where it does not affect the cabinet
installation.

4-7

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 4-5

4-8

Removing the side doors of the 19-inch cabinet

Version: A

4 Installing 19-inch Cabinet

4.5

Installing Cabinet on ESD Protection Raised


Floor

4.5.1

Determining Installation Position for Cabinet


Before installing the cabinet, installers should first determine the installation
position based on the project documents and requirements for the equipment room
layout.

Face-to-face cabinet installation


See Figure 4-6 for requirements for cabinet position in face to face cabinet
installation (the double line represents the front side of the cabinet, unit: mm).

Figure 4-6

Guidelines for face to face installation of 19-inch cabinets

Below are the guidelines for face to face cabinet installation:


The distance between the cabinets side face and an interior wall should be no
less than 800 mm, so as to ease cabinet installation.
The distance between the cabinets face to face should be no less than 1000
mm, so as to ease various operations on the equipment.
Version: A

4-9

AN5516-06 Optical Line Terminal Equipment Installation Guide

Back to back cabinet installation


See Figure 4-7 for requirements for cabinet position in back to back cabinet
installation (the double line represents the front side of the cabinet, unit: mm).

Figure 4-7

Guidelines for back to back installation of 19-inch cabinets

Below are the guidelines for back to back cabinet installation:


The distance between the cabinets side face and an interior wall should be no
less than 800 mm, so as to ease cabinet installation.
The distance between the cabinets front face and an interior wall should be no
less than 1000 mm, so as to ease various operations on the equipment.

4-10

Version: A

4 Installing 19-inch Cabinet

Front to back cabinet installation

Figure 4-8

Guidelines for front to back installation of 19-inch cabinets

Below are the guidelines for front to back cabinet installation:


The distance between the cabinets side face and an interior wall should be no
less than 800 mm, so as to ease cabinet installation.
The distance between the cabinets back face and an interior wall should be no
less than 1000 mm, so as to facilitate ventilation and air cooling of the
equipment.
The distance between the cabinets front face and an interior wall or any other
obstacle should be no less than 1000 mm, so as to ease various operations on
the equipment.

4.5.2

Determining Position of Mounting Hole

Prerequisites

Version: A

The cabinets installation position has been determined.

The ESD protection raised floor at the cabinet installation position has been
removed.

4-11

AN5516-06 Optical Line Terminal Equipment Installation Guide

Tools
A measuring tape, a ruler and a marker pen

Procedures

Note:
When determining the installation position of the adjustable cabinet base
as shown in the project design documentation, installers should avoid
conflicts between the position of the adjustable cabinet base and the
framework of the ESD protection raised floor, and keep the framework as
integral as possible.
1.

Mark the cabinet outline according to the installation position of the cabinet.

2.

Measure and mark two lines parallel to the front of the cabinet. The first line
should be 111 mm from the front of the cabinet. The second line should be 507
mm from the front of the cabinet as shown in Figure 4-9 (unit: mm).

Figure 4-9

Dimensions of mounting holes for a 19-inch cabinet on an ESD protection raised

floor

3.

4-12

Measure and mark the position of the eight mounting holes on the two lines
laid out in step 2.

Version: A

4 Installing 19-inch Cabinet

4.

4.5.3

After determining the position of mounting holes, remeasure the dimensions of


all mounting holes to avoid mistakes.

Securing Adjustable Cabinet Base


Each cabinet is provided with two adjustable cabinet bases to support and secure
the cabinet. With these adjustable cabinet bases, laying an ESD protection raised
floor and wiring become easy.
The equipment is delivered with adjustable cabinet bases appropriate for the height
of the ESD protection raised floor. Appendix B gives a detailed introduction to the
adjustable cabinet bases.

Prerequisites
The positions of the mounting holes have been determined.

Tools
An electric drill, a pilot drill bit, a vacuum cleaner, a M8 spanner wrench, a spirit
level and a rubber / wooden hammer

Procedures

Note:
If the floor is too hard and smooth to accurately start the drill bit, use a
smaller drill bit to make a pilot hole at the mark of the mounting hole.
This helps to accurately start the larger drill bit.

Caution:
Keep the drill bit vertical to the floor and hold the drill handle tightly. Keep
the drill correctly positioned and do not shake or the floor may be
damaged or the resulting hole may be oblique.

Version: A

4-13

AN5516-06 Optical Line Terminal Equipment Installation Guide

1.

Choose the drill bit whose diameter is 14mm. Drill the floor at the marks of
mounting holes with an electric drill. The depth of the hole should be no more
than 70mm. And then clean the inside and outside of the holes with a vacuum
cleaner as illustrated in Figure 4-10.

Figure 4-10

Drilling

Note:
Measure the depths of the holes and the distance between the holes, so
as to keep the depths consistent with each other and meet the
installation dimension requirements. Mark and re-drill a hole if a visible
error occurs in its depth or the distance between it and other holes.
2.

4-14

Assemble the expansion nut, expansion sleeve and enlarged flat washer in
installation accessories together with a hex machine screw as shown in Figure
4-11.

Version: A

4 Installing 19-inch Cabinet

(1) Hex machine screw M8x60

(2) Enlarged flat washer

(3) Expansion sleeve

(4) Expansion nut

Figure 4-11

3.

Install the expansion bolt according to of Figure 4-12, and make the
expansion sleeve completely inside the hole.

4.

Tighten the hex machine screw by rotating it clockwise with a spanner wrench
to expand the expansion sleeve and fasten the expansion bolt in the mounting
hole, as illustrated in of Figure 4-12.

5.

Loosen the hex machine screw by rotating it counterclockwise and take it out
together with the enlarged flat washer, as illustrated in of Figure 4-12.

Figure 4-12

6.

Version: A

An assembled expansion bolt

Installing an expansion bolt

Unscrew the tightening bolt, adjust the adjustable cabinet base to an


appropriate height and screw the tightening bolt slightly until the upper frame
does not slide.

4-15

AN5516-06 Optical Line Terminal Equipment Installation Guide

7.

Put the assembled adjustable cabinet base on the ground prepared with the
mounting holes, keeping the cabinet connection holes at the inner side.

8.

Align the mounting holes at the bottom of the adjustable cabinet base with
those drilled on the ground; and then put the enlarged flat washer, spring
washer and hex machine screw on the mounting holes in turn; last tighten
them, as illustrated in Figure 4-13.

(1) Hex machine screw M8x60

(2) Spring washer 8

(3) Enlarged flat washer

(4) Cabinet connection hole

Figure 4-13

9.

4-16

Installing the adjustable cabinet base for a 19-inch cabinet

Put a spirit level on the upper surface of the adjustable cabinet base to check
the level of the base. Lightly beat the upper surfaces of two bases with a
rubber or wooden hammer to adjust their height finely and make them level.
And then, fasten all tightening bolts tightly, as illustrated in Figure 4-14.

Version: A

4 Installing 19-inch Cabinet

(1) Spirit level


Figure 4-14

(2) Rubber hammer

(3) Fastening screw

Leveling the adjustable cabinet base for a 19-inch cabinet

10. Check the distance between the cabinet connection holes on the top of the
adjustable cabinet base according to the dimensions illustrated in Figure 4-15
(unit: mm).

Note:
If any adjustment is necessary, loosen the tightening bolts of the
adjustable cabinet base a little and beat the base gently with a rubber or
wooden hammer until the space complies with requirements, and then
tighten the bolts.

Version: A

4-17

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 4-15

The distances between the cabinet connection holes on the surface of the

adjustable cabinet base for a 19-inch cabinet (top view)

4.5.4

Installing Cabinet Bottom

Prerequisites
The adjustable cabinet bases have been secured.

Tools
A double offset ring spanner M8, a rubber / wooden hammer, a spirit level or plumb
line.

Procedures

Caution:
Carry the cabinet carefully to avoid damaging the components, wires
and cables inside.

4-18

Version: A

4 Installing 19-inch Cabinet

1.

Place the cabinet on the adjustable cabinet bases, and adjust it so as to align
the four mounting holes at the cabinet bottom with the four cabinet connection
holes on the adjustable cabinet base. Align the front planes of all the cabinets
in a row.

2.

Put the enlarged flat washer, locking spring washer 8 and hex machine screw
M860 on the mounting hole, and then fasten the bolt, as shown in Figure
4-16.

(1) Hex machine screw M8x60

(2) Spring washer 8

(3) Enlarged flat washer

(4) Cabinet mounting hole

Figure 4-16

Securing a 19-inch cabinet on the adjustable cabinet base

Caution:
The hex machine screw should not be fastened too tightly.
3.

Check whether the cabinet is level left to right with spirit level instruments or a
plumb line, as illustrated in of Figure 4-17.

4.

If the cabinet is not level left to right, put washers of different thickness under
the bottom of the cabinet to bring it into level, as illustrated in of Figure 4-17.

Version: A

4-19

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 4-17

5.

Leveling a 19-inch cabinet

Fasten the hex machine screws shown in Figure 4-16 in turn in a diagonal
sequence, so that the cabinet bottom is completely secured.

4-20

Version: A

4 Installing 19-inch Cabinet

4.5.5

Restoring ESD Protection Raised Floor

Prerequisites
The cabinet bottom installation is completed.

Tool
A marble cutter

Procedures
Cut and recover the ESD protection raised floor based on the size of the adjustable
cabinet base.

Version: A

4-21

AN5516-06 Optical Line Terminal Equipment Installation Guide

4.6

Installing Cabinet on Cement Floor

4.6.1

Determining Installation Position for Cabinet


See Section 4.5.1 for the method and procedures for determining the installation
position of the cabinet.

4.6.2

Determining Position of Mounting Hole

Prerequisites
The installation position for the cabinet has been determined.

Tools
A measuring tape, a ruler and a marker pen

Procedures
1.

Mark the cabinet outline according to the installation position of the cabinet.

2.

Measure and mark two lines parallel to the front of the cabinet. The first line
should be 126 mm from the front of the cabinet. The second line should be 506
mm from the front of the cabinet as shown in Figure 4-18 (unit: mm).

Figure 4-18
4-22

Dimensions of cabinet mounting holes for a 19-inch cabinet on a cement floor


Version: A

4 Installing 19-inch Cabinet

3.

Measure and mark the position of the four mounting holes on the two lines laid
out in step 2 above.

Note:
After determining the position of mounting holes, remeasure the
dimensions of all mounting holes to avoid mistakes.

4.6.3

Installing Cabinet Bottom

Prerequisites
The positions of the cabinet mounting holes have been determined.

Tools
An electric drill, a pilot drill bit, a vacuum cleaner, a M8 spanner wrench, a spirit
level / plumb and a rubber / wooden hammer

Procedures

Note:
If the floor is too hard and smooth to accurately start the drill bit, use a
smaller drill bit to make a pilot hole at the mark of the mounting hole.
This helps to accurately start the larger drill bit.

Caution:
Keep the drill bit vertical to the floor and hold the drill handle tightly. Keep
the drill correctly positioned and do not shake or the floor may be
damaged or the resulting hole may be oblique.
1.

Version: A

Choose the drill bit whose diameter is 14mm. Drill the floor at the marks of
mounting holes with an electric drill. The depth of the hole should be no more
than 70mm. And then clean the inside and outside of the holes with a vacuum
cleaner as illustrated in Figure 4-10.
4-23

AN5516-06 Optical Line Terminal Equipment Installation Guide

Note:
Measure the depths of the holes and the distance between the holes, so
as to keep the depths consistent with each other and meet the
installation dimension requirements. Mark and re-drill a hole if a visible
error occurs in its depth or the distance between it and other holes.
2.

Assemble the expansion nut, expansion sleeve and enlarged flat washer in
installation accessories together with a hex machine screw as shown in Figure
4-11.

3.

Install the expansion bolt according to of Figure 4-12, and make the
expansion sleeve completely inside the hole.

4.

Tighten the hex machine screw by rotating it clockwise with a spanner wrench
to expand the expansion sleeve and fasten the expansion bolt in the mounting
hole, as illustrated in of Figure 4-12.

5.

Loosen the hex machine screw by rotating it counterclockwise and take it out
together with the enlarged flat washer, as illustrated in of Figure 4-12.

Caution:
Carry the cabinet carefully to avoid damaging the components, wires
and cables inside.

4-24

6.

Place the cabinet on the desired position. Move the cabinet to align the four
mounting holes on the cabinet bottom with the four mounting holes on the floor.
Align the front planes of all the cabinets in a row.

7.

Put the enlarged flat washer, locking spring washer 8 and hex machine screw
M860 on the cabinet mounting hole in turn, and then fasten the bolt, as
shown in Figure 4-19.

Version: A

4 Installing 19-inch Cabinet

(1) Hex machine screw M8x60

(2) Spring washer 8

(3) Enlarged flat washer

(4) Cabinet mounting hole

Figure 4-19

Version: A

Securing a 19-inch cabinet on a cement floor

8.

Check whether the cabinet is level left to right with spirit level instruments or a
plumb line, as illustrated in of Figure 4-20.

9.

If the cabinet is not level left to right, put washers of different thickness under
the bottom of the cabinet to bring it into level, as illustrated in of Figure 4-20.

4-25

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 4-20

Leveling the 19-inch cabinet

10. Fasten the hex machine screws shown in Figure 4-19 in turn in a diagonal
sequence, so that the cabinet bottom is completely secured.

4-26

Version: A

4 Installing 19-inch Cabinet

4.7

Securing Cabinet
If the equipment room is equipped with the upper support channel, users can
attach the cabinet top to the upper support channel.

4.7.1

Installing Top-connection Bent Angle Bracket


Each cabinet is provided with two top-connection bent angle brackets. The
brackets can be installed on the two rear corners of the cabinet top respectively
and appear in bilateral symmetry, or be installed on the two diagonal corners of the
cabinet top respectively and appear in central symmetry. Figure 4-21 shows the
bilateral symmetric installation.

Prerequisites
The cabinet bottom has been secured.

Tool
A M8 spanner wrench

Procedures

Version: A

1.

Put the top-connection bent angle bracket at the proper position on the cabinet
top, making its hollow slot cover the two mounting holes for the bracket. Adjust
the bracket to bring it close to the upper support channel.

2.

Put the flat washer, locking spring washer and hex machine screw M820 in
turn and then tighten them, as shown in Figure 4-21.

4-27

AN5516-06 Optical Line Terminal Equipment Installation Guide

(1) Hex machine screw

(2) Spring washer

(4) Top-connection bent angle bracket

(5) Upper support channel

Figure 4-21

4.7.2

(3) Flat washer

Installing the top-connection bent angle bracket for a 19-inch cabinet

Securing Cabinet Top

Prerequisites
Top-connection bent angle brackets have been installed.

Tool
A M8 spanner wrench

Procedures

4-28

1.

Adjust the top-connection bracket plate to the proper position.

2.

Put the flat washer and the locking spring washer on the hex machine screw
M820 in turn. Then have the screw pass through the top-connection bent
angle bracket, the upper support channel and the top-connection bracket
plate.

3.

Secure the cabinet top by fastening the hex screw nut M8. See Figure 4-22.

Version: A

4 Installing 19-inch Cabinet

(1) Nut

(2) Top-connection bracket plate

(3) Flat washer

(4) Hex machine screw

(5) Spring washer

(6) Upper support channel

Figure 4-22

Version: A

Securing the top of a 19-inch cabinet

4-29

AN5516-06 Optical Line Terminal Equipment Installation Guide

4.8

Installing ESD Protection Wrist Strap


The ESD protection wrist strap discharges the static electricity generated by the
human body by making the hand and the ground as the coincident potentials via
connecting the wrist strap with the hand and then grounding the wrist strap.

Prerequisites
The installation of the cabinet is completed.

Procedures

Take out the ESD protection wrist strap from the accessories.

Connect the ESD protection wrist strap to the ESD protection earth ground
fastener as shown in Figure 4-23.

Figure 4-23

Installing an ESD protection wrist strap for a19-inch cabinet

Note:
The AN5516-06 subrack also provides the ESD protection earth ground
fastener. You can connect the ESD protection wrist strap to the ESD
protection earth ground fastener provided by the subrack as well for
convenience.
4-30

Version: A

Installing 21-inch Cabinet


The front door of the 21-inch cabinet is removable. The 21-inch cabinet can be
installed on a cement floor as well as an ESD protection raised floor. This chapter
introduces how to install the 21-inch cabinet on a cement floor and an ESD
protection raised floor respectively.
Installation procedures for an ordinary 21-inch cabinet and a 21-inch anti-dust
cabinet are basically the same. This chapter introduces the differences between
them respectively.
View of installed cabinet
Installation flow
Removing cabinet front door
Installing cabinet on ESD protection raised floor
Installing cabinet on cement floor
Securing cabinet top
Installing ESD protection wrist strap

Version: A

5-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

5.1

View of Installed Cabinet


Figure 5-1 is the view of a 21-inch cabinet installed on an ESD protection raised
floor.

(1) Cabinet
Figure 5-1
5-2

(2) Adjustable cabinet base

(3) Cement floor

View of a 21-inch cabinet installed on an ESD protection raised floor


Version: A

5 Installing 21-inch Cabinet

Figure 5-2 is the view of a 21-inch cabinet installed on a cement floor.

(1) Cement floor


Figure 5-2

Version: A

View of a 21-inch cabinet installed on a cement floor

5-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

5.2

Installation flow

Figure 5-3

5-4

Positioning the cabinet

Installing the cabinet on an ESD protection


raised floor

Figure 5-3 illustrates the installation flow of a 21-inch cabinet. And this chapter
gives a detailed description of each step.

Installation flow for the 21-inch cabinet

Version: A

5 Installing 21-inch Cabinet

5.3

Removing Cabinet Front Door


Removing the cabinet front door eases cabinet securing, installation of the subrack
and relevant components on the cabinet and the layout of wires and cables.

Prerequisites
The cabinet has been carried to the installation site.

Tool
A cross screwdriver

Procedures
1.

Open the lock, and turn the cabinet front door outwards about 120.

2.

Disconnect the earth ground cable from the cabinet front door, as shown in
of Figure 5-4.

3.

Pull down the adjustment pin of the upper door hinge pin to retract the hinge
pin, making sure that the doors upper hinge pin is completely extracted from
the door hinge pin hole on the cabinet door frame head, as shown in of
Figure 5-4.

4.

Move the top part of cabinet door outwards until it is detached from the cabinet
door frame head as shown in of Figure 5-4.

5.

Lift the door to extract the lower door hinge pin from the door hinge pin hole on
the cabinet door frame bottom, and then remove the cabinet door.

6.

Place the detached cabinet front door where it does not affect the cabinet
installation.

Figure 5-4
Version: A

Removing the front door of the 21-inch cabinet


5-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

5.4

Installing Cabinet on ESD Protection Raised


Floor

5.4.1

Determining Installation Position of Cabinet


Before installing the cabinet, installers should first determine the installation
position based on the project documents and requirements for the equipment room
layout.

Face-to-face cabinet installation


See Figure 5-5 for requirements for cabinet position in face to face cabinet
installation (the double line represents the front side of the cabinet, unit: mm).

Figure 5-5

Guidelines for face to face installation of 21-inch cabinets

Follow the guidelines below for face to face cabinet installation:

5-6

The distance between the cabinets rear face and an interior wall should be no
less than 60 mm, so as to facilitate equipment ventilation and air cooling.

Version: A

5 Installing 21-inch Cabinet

The distance between the cabinets side face and an interior wall should be no
less than 800 mm, so as to ease cabinet installation.

The distance between the cabinets face to face should be no less than 1000
mm, so as to be ease various operations on the equipment.

Back to back cabinet installation


See Figure 5-6 for requirements for cabinet position in back to back cabinet
installation (the double line represents the front side of the cabinet, unit: mm).

Figure 5-6

Guidelines for back to back installation of 21-inch cabinets

Below are the guidelines for back to back cabinet installation:

Version: A

The distance between the cabinets side face and an interior wall should be no
less than 800 mm, so as to ease cabinet installation.

The distance between the cabinets front face and an interior wall should be no
less than 1000 mm, so as to ease various operations on the equipment.

5-7

AN5516-06 Optical Line Terminal Equipment Installation Guide

Front to back cabinet installation

Figure 5-7

Guidelines for front to back installation of 21-inch cabinets

Below are the guidelines for front to back cabinet installation:

5.4.2

The distance between the cabinets side face and an interior wall should be no
less than 800 mm, so as to ease cabinet installation.

The distance between the cabinets back face and an interior wall should be no
less than 60 mm, so as to facilitate ventilation and air cooling of the equipment.

The distance between the cabinets front face and an interior wall or any other
obstacle should be no less than 1000 mm, so as to ease various operations on
the equipment.

Determining Position of Mounting Hole

Prerequisites

5-8

The cabinets installation position has been determined.

The ESD protection raised floor at the cabinet installation position has been
removed.

Version: A

5 Installing 21-inch Cabinet

Tools
A measuring tape, a ruler and a marker pen

Procedures
1.

Mark the cabinet outline according to the installation position of the cabinet.

2.

Measure and mark two lines parallel to the rear face of the cabinet. The first
line should be 35.5 mm from the rear face of the cabinet. The second line
should be 230.5 mm from the rear face of the cabinet as shown in Figure 5-8
(unit: mm).

Figure 5-8

Dimensions of mounting holes for the adjustable cabinet base of the 21-inch

cabinet

3.

Measure and mark the position of the eight mounting holes on the two lines
laid out in step 2 above.

4.

After determining the position of mounting holes, remeasure the dimensions of


all mounting holes to avoid mistakes.

Note:
When determining the installation position of the adjustable cabinet base
as shown in the project design documentation, installers should avoid
conflicts between the position of the adjustable cabinet base and the
framework of the ESD protection raised floor, and keep the framework as
integral as possible.
Version: A

5-9

AN5516-06 Optical Line Terminal Equipment Installation Guide

5.4.3

Securing Adjustable Cabinet Base


Each cabinet is provided with two adjustable cabinet bases to support and secure
the cabinet. With these adjustable cabinet bases, laying an ESD protection raised
floor and wiring become easy.
The equipment is delivered with adjustable cabinet bases appropriate for the height
of the ESD protection raised floor. Appendix B gives a detailed introduction to the
adjustable cabinet bases.

Prerequisites
The positions of the mounting holes have been determined.

Tools
An electric drill, a pilot drill bit, a vacuum cleaner, a M8 spanner wrench, a spirit
level, and a rubber / wooden hammer

Procedures

Note:
If the floor is too hard and smooth to accurately start the drill bit, use a
smaller drill bit to make a pilot hole at the mark of the mounting hole.
This helps to accurately start the larger drill bit.

Caution:
Keep the drill bit vertical to the floor and hold the drill handle tightly. Keep
the drill correctly positioned and do not shake or the floor may be
damaged or the resulting hole may be oblique.
1.

5-10

Choose the drill bit whose diameter is 14mm. Drill the floor at the marks of
mounting holes with an electric driller. The depth of the hole should be no more
than 70mm. And then clean the inside and outside of the holes with a vacuum
cleaner as illustrated in Figure 4-10.

Version: A

5 Installing 21-inch Cabinet

Note:
Measure the depths of the holes and the distance between the holes, so
as to keep the depths consistent with each other and meet the
installation dimension requirements. Mark and re-drill a hole if a visible
error occurs in its depth or the distance between it and other holes.

Version: A

2.

Assemble the expansion nut, expansion sleeve and enlarged flat washer in
installation accessories together with a hex machine screw as shown in Figure
4-11.

3.

Install the expansion bolt according to of Figure 4-12, and make the
expansion sleeve completely inside the hole.

4.

Tighten the hex machine screw by rotating it clockwise with a spanner wrench
to expand the expansion sleeve and fasten the expansion bolt in the mounting
hole, as illustrated in of Figure 4-12.

5.

Loosen the hex machine screw by rotating it counterclockwise and take it out
together with the enlarged flat washer, as illustrated in of Figure 4-12.

6.

Unscrew the tightening bolt, adjust the adjustable cabinet base to the same
level with the ESD protection raised floor, and screw the tightening bolt slightly
until the upper frame does not slide.

7.

Put the assembled adjustable cabinet base on the ground prepared with the
mounting holes, keeping the cabinet connection holes at the inner side.

8.

Align the mounting holes at the bottom of the adjustable cabinet base with
those drilled on the ground; and then put the enlarged flat washer, spring
washer and hex machine screw on the mounting holes in turn; last tighten
them, as illustrated in Figure 5-9.

5-11

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 5-9

9.

Installing the adjustable cabinet base for the 21-inch cabinet

Put a spirit level on the upper surface of the adjustable cabinet base to check
the level of the base. Lightly beat the upper surfaces of two bases with a
rubber or wooden hammer to adjust their height finely and make them level.
And then, fasten all tightening bolts tightly, as illustrated in Figure 5-10.

(1) Spirit level


Figure 5-10

(2) Rubber hammer

(3) Fastening screw

Leveling the adjustable cabinet base for the 21-inch cabinet

10. Check the distance between the cabinet connection holes on the top of the
adjustable cabinet base according to the dimensions illustrated in Figure 5-11
(unit: mm).
5-12

Version: A

5 Installing 21-inch Cabinet

Note:
If any adjustment is necessary, loosen the tightening bolts of the
adjustable cabinet base a little and beat the base gently with a rubber or
wooden hammer until the space complies with requirements, and then
tighten the bolts.

306

78

190

Rear

51

434

51

598
Front

Figure 5-11

The distances between the cabinet connection holes on the surface of the

adjustable cabinet base for the 21-inch cabinet (top view)

5.4.4

Installing Cabinet Bottom

Prerequisites
The adjustable cabinet bases have been secured.

Tools
A M8 spanner wrench, a rubber \ wooden hammer, a spirit level or plumb

Procedures
1.

Version: A

Place the cabinet on the adjustable cabinet base, and adjust the cabinet so as
to align the four mounting holes at the cabinet bottom with the four cabinet
connection holes on the adjustable cabinet base. Align the front planes of all
the cabinets in a row.

5-13

AN5516-06 Optical Line Terminal Equipment Installation Guide

2.

Put the enlarged flat washer, locking spring washer 8 and hex machine screw
M860 on the mounting hole, and then fasten the bolt, as shown in Figure
5-12 and Figure 5-13.

(1) Hex machine screw M8x60

(2) Spring washer 8

(3) Enlarged flat washer

(4) Cabinet mounting hole

Figure 5-12

5-14

Securing the 21-inch cabinet on the adjustable cabinet base

Version: A

5 Installing 21-inch Cabinet

(1) Hex machine screw M8x60

(2) Spring washer 8

(4) Isolation covering

(5) cabinet mounting hole

Figure 5-13

(3) Enlarged flat washer

Securing the 21-inch anti-dust cabinet on the adjustable cabinet base

Note:
The isolation covering is provided only in the 21-inch anti-dust cabinet.

Version: A

3.

Check whether the cabinet is level left to right with spirit level instruments or a
plumb line, as illustrated in of Figure 5-14.

4.

If the cabinet is not level left to right, put washers of different thickness under
the bottom of the cabinet to bring it into level, as illustrated in of Figure 5-14.

5-15

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 5-14

5.

5.4.5

Leveling the 21-inch cabinet

Fasten the hex machine screws in turn in a diagonal sequence, so that the
cabinet bottom is completely secured.

Restoring ESD Protection Raised Floor

Prerequisites
The cabinet bottom installation is completed.

Tool
A marble cutter

Procedures
Cut and recover the ESD protection raised floor based on the size of the adjustable
cabinet base.
5-16

Version: A

5 Installing 21-inch Cabinet

5.5

Cabinet Installation on Cement Floor

5.5.1

Determining Installation Position of Cabinet


See Section 5.4.1 for the method and procedures for determining the installation
position of the cabinet.

5.5.2

Determining Position of Mounting Hole

Prerequisites
The installation position of the cabinet has been determined.

Tools
A measuring tape, a ruler and a marker pen

Procedures
1.

Mark the cabinet outline according to the installation position of the cabinet.

2.

Measure and mark two lines parallel to the rear face of the cabinet. The first
line should be 38 mm from the rear face of the cabinet. The second line should
be 228 mm from the rear face of the cabinet as shown in Figure 5-15 (unit:
mm).

Figure 5-15
Version: A

Dimensions of cabinet mounting holes for the 21-inch cabinet on a cement floor
5-17

AN5516-06 Optical Line Terminal Equipment Installation Guide

3.

Measure and mark the position of the four mounting holes on the two lines laid
out in step 2 above.

Note:
After determining the position of mounting holes, remeasure the
dimensions of all mounting holes to avoid mistakes.

5.5.3

Installing Cabinet Bottom

Prerequisites
The positions of the cabinet mounting holes have been determined.

Tools
An electric drill, a pilot drill bit, a vacuum cleaner, a M8 spanner wrench, a spirit
level / plumb and a rubber / wooden hammer

Procedures

Note:
If the floor is too hard and smooth to accurately start the drill bit, use a
smaller drill bit to make a pilot hole at the mark of the mounting hole.
This helps to accurately start the larger drill bit.

Caution:
Keep the drill bit vertical to the floor and hold the drill handle tightly. Keep
the drill correctly positioned and do not shake or the floor may be
damaged or the resulting hole may be oblique.
1.

5-18

Choose the drill bit whose diameter is 14mm. Drill the floor at the marks of
mounting holes with an electric drill. The depth of the hole should be no more
than 70mm. And then clean the inside and outside of the holes with a vacuum
cleaner as illustrated in Figure 4-10.
Version: A

5 Installing 21-inch Cabinet

Note:
Measure the depths of the holes and the distance between the holes, so
as to keep the depths consistent with each other and meet the
installation dimension requirements. Mark and re-drill a hole if a visible
error occurs in its depth or the distance between it and other holes.
2.

Assemble the expansion nut, expansion sleeve and enlarged flat washer in
installation accessories together with a hex machine screw as shown in Figure
4-11.

3.

Install the expansion bolt according to of Figure 4-12, and make the
expansion sleeve completely inside the hole.

4.

Tighten the hex machine screw by rotating it clockwise with a spanner wrench
to expand the expansion sleeve and fasten the expansion bolt in the mounting
hole, as illustrated in of Figure 4-12.

5.

Loosen the hex machine screw by rotating it counterclockwise and take it out
together with the enlarged flat washer, as illustrated in of Figure 4-12.

Caution:
Carry the cabinet carefully to avoid damaging the components, wires
and cables inside.

Version: A

6.

Place the cabinet on the desired position. Move the cabinet to align the four
mounting holes on the cabinet bottom with the four mounting holes on the floor.
Align the front planes of all the cabinets in a row.

7.

Put the enlarged flat washer, locking spring washer 8 and hex machine screw
M860 on the cabinet mounting hole in turn, and then fasten the bolt, as
shown in Figure 5-16 and Figure 5-17.

5-19

AN5516-06 Optical Line Terminal Equipment Installation Guide

(1) Hex machine screw (M8x60)

(2) Spring washer 8

(3) Enlarged flat washer

(4) Cabinet mounting hole

Figure 5-16

(1) Hex machine screw M8x60

(2) Spring washer 8

(4) Isolation covering

(5) cabinet mounting hole

Figure 5-17
5-20

Securing the 21-inch cabinet on a cement floor

(3) Enlarged flat washer

Securing the 21-inch anti-dust cabinet on a cement floor


Version: A

5 Installing 21-inch Cabinet

Note:
The isolation covering is provided only in the 21-inch anti-dust cabinet.
8.

Check whether the cabinet is level left to right with spirit level instruments or a
plumb line, as illustrated in of Figure 5-18.

9.

If the cabinet is not level left to right, put washers of different thickness under
the bottom of the cabinet to bring it into level, as illustrated in of Figure 5-18.

Figure 5-18

Leveling the 21-inch cabinet

10. Fasten the hex machine screws shown in Figure 5-16 in turn in a diagonal
sequence, so that the cabinet bottom is completely secured.

Version: A

5-21

AN5516-06 Optical Line Terminal Equipment Installation Guide

5.6

Securing Cabinet
If the equipment room is equipped with the upper support channel, users can
attach the cabinet top to the upper support channel.

5.6.1

Installing Top-connection Bent Angle Bracket


Each cabinet is provided with two top-connection bent angle brackets. The
brackets can be installed on the two rear corners of the cabinet top respectively
and appear in bilateral symmetry, or be installed on the two diagonal corners of the
cabinet top respectively and appear in central symmetry. Figure 5-19 shows the
bilateral symmetric installation.

Prerequisites
The cabinet bottom has been secured.

Tool
A M8 spanner wrench

Procedures

5-22

1.

Put the top-connection bent angle bracket at the proper position on the cabinet
top, making its hollow slot cover the two mounting holes for the bracket. Adjust
the bracket to bring it close to the upper support channel.

2.

Put the flat washer, locking spring washer and hex machine screw M820 in
turn and then tighten them, as shown in Figure 5-19 and Figure 5-20.

Version: A

5 Installing 21-inch Cabinet

(1) Hex machine screw

(2) Spring washer

(4) Upper support channel

(5) Top-connection bent angle bracket

Figure 5-19

(3) Flat washer

Installing the top-connection bent angle bracket for the 21-inch cabinet

(1) Hex machine screw

(2) Spring washer

(3) Flat washer

(4) Insulation pad

(5) Insulation plate

(6) Upper support channel

(7) Top-connection bent angle bracket


Figure 5-20

Version: A

Installing the top-connection bent angle bracket for the 21-inch anti-dust cabinet

5-23

AN5516-06 Optical Line Terminal Equipment Installation Guide

Note:
The insulation pad and insulation plate are provided only in the 21-inch
anti-dust cabinet.

5.6.2

Securing Cabinet Top

Prerequisites
Top-connection bent angle brackets have been installed.

Tool
A M8 spanner wrench

Procedures
1.

Adjust the top-connection bracket plate to the proper position.

2.

Put the flat washer and the locking spring washer on the hex machine screw
M820 in turn. Then have the screw pass through the top-connection bent
angle bracket, the upper support channel and the top-connection bracket
plate.

3.

Secure the cabinet top by fastening the hex screw nut M8. See Figure 5-21.

(1) Hex machine screw


Figure 5-21

5-24

(2) Top-connection bracket plate

(3) Upper support channel

Securing the 21-inch cabinet top

Version: A

5 Installing 21-inch Cabinet

5.7

Installing ESD Protection Wrist Strap


The ESD protection wrist strap discharges the static electricity generated by the
human body by making the hand and the ground as the coincident potentials via
connecting the wrist strap with the hand and then grounding the wrist strap.

Prerequisites
The installation of the cabinet is completed.

Procedures
1.

Take out the ESD protection wrist strap from the accessories.

2.

Connect the ESD protection wrist strap to the ESD protection earth ground
fastener as shown in Figure 5-22.

Figure 5-22

Installing an ESD protection wrist strap for the 21-inch cabinet

Note:
The AN5516-06 subrack also provides the ESD protection earth ground
fastener. You can connect the ESD protection wrist strap to the ESD
protection earth ground fastener provided by the subrack as well for
convenience.
Version: A

5-25

Installing Subrack and Relevant


Component
This chapter covers the installation of the AN5516-06 subrack and relevant
components. It includes the following contents:
Installing subrack in 19-inch cabinet
Installing subrack in 21-inch cabinet
Installing card
Installing fan unit
Installing subrack anti-dust screen

Version: A

6-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

6.1

Installing Subrack in 19-inch Cabinet


Generally, the subracks have been already installed in the cabinet before delivery.
But if the subracks are packed separately for delivery, or the adding and replacing
of the subracks are required, installers may be required to install and remove the
subracks.

6.1.1

Installing Slide Rail

Prerequisites
The cabinet installation is completed.

Tool
A cross screwdriver

Procedures
1.

Determine the installation position of the subrack slide rails (namely selecting
the mounting holes on the cabinet vertical mounting flange for securing
subrack slide rails) in the cabinet according to the cabinet layout.

2.

Install the floating nut into the determined mounting hole on the vertical
mounting flange, as shown in Figure 6-1.

Figure 6-1

6-2

Installing the floating nut for a 19-inch cabinet

Version: A

6 Installing Subrack and Relevant Component

3.

Align the two holes on the right slide rail with the floating nut mounted on the
vertical mounting flange.

4.

Use the panel screws with flat washers to secure the slide rail, as shown in
Figure 6-2.

Figure 6-2

5.

6.1.2

Installing the slide rail for a 19-inch cabinet

Follow the steps 3-4 to secure the left slide rail.

Installing Subrack into Cabinet

Prerequisites
The installation of slide rails is completed.

Tool
A cross screwdriver

Procedures
1.

Version: A

Wear the ESD protection wrist strap (with its plug inserted in the ESD
protection earth ground fastener properly).

6-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

2.

Install the floating nuts into the square mounting holes on the vertical mounting
flanges on both sides of the cabinet according to the position of the mounting
holes on the subrack mounting ears, as illustrated in of Figure 6-3.

3.

Place the subrack on the left and right slide rails, and then slowly push it
forward (in the direction shown in of Figure 6-3) until the mounting holes on
the subrack mounting ears coincide with the floating nuts on the vertical
mounting flanges.

4.

Use the panel screws with flat washers to secure the subrack on the vertical
mounting flanges of the cabinet, as illustrated in of Figure 6-3.

Figure 6-3

6.1.3

Installing a subrack into a 19-inch cabinet

Removing Subrack from Cabinet

Prerequisites
The installation of slide rails is completed.

Tool
A cross screwdriver
6-4

Version: A

6 Installing Subrack and Relevant Component

Procedures
1.

Wear the ESD protection wrist strap (with its plug inserted in the ESD
protection earth ground fastener properly).

2.

Loosen the screw securing the subrack counter-clockwise with a cross


screwdriver. Remove the screw from the floating nut and keep the screw
properly, as shown in of Figure 6-4.

3.

Hold the bottom of the subrack and draw it out slowly from the cabinet, as
shown in of Figure 6-4.

Figure 6-4

Version: A

Removing a subrack from a 19-inch cabinet

6-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

6.2

Installing Subrack in 21-inch Cabinet


Generally, the subracks have been already installed in the cabinet before delivery.
But if the subracks are packed separately for delivery, installers may be required to
install and remove the subracks.

6.2.1

Installing Slide Rail

Prerequisites
The cabinet installation is completed.

Tool
A cross screwdriver

Procedures

6-6

1.

Determine the installation position of the subrack slide rails (namely selecting
the mounting holes on the cabinet vertical mounting flange for securing
subrack slide rails) in the cabinet according to the cabinet layout.

2.

Install the floating nut into the determined mounting hole on the vertical
mounting flange, as shown in Figure 6-1.

3.

Align the two holes on the right slide rail with the floating nut mounted on the
vertical mounting flange.

4.

Use the panel screws with flat washers to secure the slide rail, as shown in
Figure 6-5 and Figure 6-6.

Version: A

6 Installing Subrack and Relevant Component

Figure 6-5

Installing slide rails for an ordinary 21-inch cabinet

Figure 6-6

Installing the slide rail for a 21-inch anti-dust cabinet

5.

Version: A

Follow the steps 3-4 to secure the left slide rail.

6-7

AN5516-06 Optical Line Terminal Equipment Installation Guide

6.2.2

Installing Subrack into Cabinet

Prerequisites
The installation of slide rails is completed.

Tool
A cross screwdriver

Procedures

6-8

1.

Wear the ESD protection wrist strap (with its plug inserted in the ESD
protection earth ground fastener properly).

2.

Secure the adaptor mounting ears on the mounting ears on both sides of the
subrack with four screws.

3.

Install the floating nuts into the square mounting holes on the vertical mounting
flanges on both sides of the cabinet according to the position of the mounting
holes on the adaptor mounting ears, as illustrated in of Figure 6-7.

4.

Lift the subrack and place it on the slide rails. Then push it slowly into the
cabinet as illustrated in of Figure 6-7 until the mounting holes on the
subrack adaptor mounting ears coincide with the floating nuts on the mounting
holes of vertical mounting flanges.

5.

Use the panel screws with flat washers to secure the subrack to the cabinet
vertical mounting flanges, as illustrated in of Figure 6-7.

Version: A

6 Installing Subrack and Relevant Component

Figure 6-7

6.2.3

Installing a subrack into a 21-inch cabinet

Removing Subrack from Cabinet

Prerequisites
The installation of slide rails is completed.

Tool
A cross screwdriver

Procedures
1.

Version: A

Wear the ESD protection wrist strap (with its plug inserted in the ESD
protection earth ground fastener properly).

6-9

AN5516-06 Optical Line Terminal Equipment Installation Guide

2.

Loosen the screw securing the subrack counter-clockwise with a cross


screwdriver. Remove the screw from the floating nut and keep the screw
properly, as shown in of Figure 6-8.

3.

Hold the bottom of the subrack and draw it out slowly from the cabinet, as
shown in of Figure 6-8.

Figure 6-8

6-10

Removing a subrack from a 21-inch cabinet

Version: A

6 Installing Subrack and Relevant Component

6.3

Installing Card
Generally, the cards have been already installed in their corresponding slots of the
subrack before delivery. But if the cards are packed separately for delivery, or the
adding and replacing of the cards are required, installers may be required to install
and remove the cards.

Caution:
1. Hot insertion of the PWR card is prohibited.
2. Avoid operating roughly, especially plugging and unplugging the card
violently. Unplugging an in-service card will influence the normal
running of the equipment and even cause the service interruption.
Figure 6-9 takes the CIO card as an example to illustrate the card structure of the
AN5516-06.

(1) Card name

(2) Indicator LED

(3) Latch

(4) Interface

(5) Captive screw

(6) Connector

Figure 6-9

Version: A

The card structure

6-11

AN5516-06 Optical Line Terminal Equipment Installation Guide

6.3.1

Plugging Card

Tool
An ESD protection wrist strap and a flat screwdriver

Procedures
1.

Wear the ESD protection wrist strap (with its plug inserted in the ESD
protection earth ground fastener properly).

2.

Determine the slot for the card according to the equipment configuration table.

3.

Open and extend the latches. Align the left and right edges of the card with the
slide rails in the corresponding slot (keep its component side upward) and
slide it along the slide rails slowly, as illustrated in of Figure 6-10.

4.

Push the card to its position; that is, the card is inserted in its socket on the
subracks backplane completely.

5.

Close and secure the latches, as illustrated in of Figure 6-10.

6.

Fasten the captive screw on the card panel, as illustrated in of Figure 6-10.

Figure 6-10

6.3.2

Plugging the card

Unplugging Card

Tool
An ESD protection wrist strap and a flat screwdriver

Procedures
1.

6-12

Wear the ESD protection wrist strap (with its plug inserted in the ESD
protection earth ground fastener properly).
Version: A

6 Installing Subrack and Relevant Component

2.

Disconnect the optical fibers and cables connected to the card.

3.

Loosen the captive screws on the card panel, as illustrated in of Figure


6-11.

4.

Open and extend the latches along the directions indicated by arrows in of
Figure 6-11, so that the card is detached from the subrack backplane socket.

5.

Hold the latches, and draw out the card along the slide rail slowly, as illustrated
in of Figure 6-11.

Figure 6-11

Version: A

Unplugging the card

6-13

AN5516-06 Optical Line Terminal Equipment Installation Guide

6.4

Installing Fan Unit


The fan unit provided with the AN5516-06 is illustrated in Figure 6-12. Generally,
the fan unit has been already installed in the subrack before delivery, so its onsite
installation is not needed. However, when the fan unit needs regular cleaning and
maintenance, installers may be required to remove and install it.

Figure 6-12

6.4.1

The fan unit

Removing Fan Unit

Tool
A cross screwdriver

Procedures
1.

6-14

Loosen the captive screws on the fan unit panel, as illustrated in of Figure
6-13.

Version: A

6 Installing Subrack and Relevant Component

2.

Pull the fan unit outward slowly and smoothly for a distance of about 10mm to
20mm to make the fan unit separate from the control plane, as illustrated in
of Figure 6-13.

3.

When the fan stops running, draw out the fan unit from the subrack completely.

Figure 6-13

6.4.2

Removing the fan unit

Installing Fan Unit

Tool
A cross screwdriver

Procedures
1.

Version: A

Hold the fan unit with hands, and align its upper and lower slide rails with the
upper and lower slide rail slots in the fan unit area of the subrack respectively.

6-15

AN5516-06 Optical Line Terminal Equipment Installation Guide

2.

Push the fan unit into the subrack slowly, until the fan unit is inserted in its
socket on the subracks backplane completely, as illustrated in of Figure
6-14.

3.

Tighten the captive screws on the panel of the fan unit to secure the fan unit,
as illustrated in of Figure 6-14.

Figure 6-14

6-16

Installing the fan unit

Version: A

6 Installing Subrack and Relevant Component

6.5

Installing Subrack Anti-dust Screen


Figure 6-15 shows the subrack anti-dust screen of the AN5516-06. Generally, the
subrack anti-dust screen has been already installed in the subrack before delivery.
However, the anti-dust screen needs regular cleaning and maintenance, installers
may be required to remove and install it in such a case. The anti-dust screen is
secured in a self-locking manner.

Figure 6-15

Subrack anti-dust screen

Procedures for removing a subrack anti-dust screen


Hold the latch hook unit on the upper and lower sides of the anti-dust screen and
draw it out lightly, as illustrated in Figure 6-16.

Version: A

6-17

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 6-16

Removing a subrack anti-dust screen

Procedures for installing a subrack anti-dust screen


1.

Align the two slide rails on both sides of the anti-dust screen with the slide rail
slots of the subrack respectively.

2.

Push the anti-dust screen into the subrack slowly, until it goes completely into
the subrack, and the latch hook units are self-locked completely, as illustrated
in Figure 6-17.

Figure 6-17
6-18

Installing a subrack anti-dust screen


Version: A

Connection and Layout of Wires and


Cables
This chapter introduces the rules for connection and layout of various wires and
cables of the AN5516-06 based on the functions of these wires and cables. It
includes the following sections:
Requirements for layout of wires and cables
Instruction to wires and cables
Connection and layout of protection earth ground cable
Connection and layout of power cable
Connection and layout of alarm cable
Connection and layout of external clock cable
Connection and layout of network management cable
Connection and layout of serial port cable
Connection and layout of optical fiber jumper

Version: A

7-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

7.1

Requirements for Layout of Wires and Cables

Principles for layout of wires and cables

The specifications, routes, cross-sectional area, and position of the cables


arrays should be compliant with the construction plan drawing. Take future
maintenance and capacity expansion into account when arranging the cables
and connecting the ports.

When arranging the cables on the floor, keep the floor clean and smooth. A
dirty or rough floor may contaminate or damage the insulating sheath of the
cables.

Arrange the cables in good order, without damaging their insulating sheaths.
Do not drag or draw the cables forcibly.

Arrange the AC / DC power cables and the signal cables separately in different
bundles. If they cannot be arranged in different routes, leave an interval of
more than 5cm between them.

The optical fiber jumpers should be arranged last to prevent them from being
kinked, bent excessively or pressed.

Wiring principles for the wires and cables

If the equipment room is equipped with wiring channels mounted under an


ESD protection raised floor, users can use the floor access wiring mode. In this
mode wires and cables enter via the wiring holes at the cabinet bottom from
the channel under the ESD protection raised floor.

If the equipment room is equipped with the upper support channels, users can
use the top access wiring mode. In this mode wires and cables enter via the
wiring holes at the cabinet top from the upper support channel.

Arrange the wires, cables and fiber jumpers in the passage areas located on
either sides of the cabinet and pass through the wiring holes.

Principles for bending of wires and cables

7-2

To prevent the cable cores from being damaged, do not apply too much force
when bending the cables at the corners.

Version: A

7 Connection and Layout of Wires and Cables

The bend radius of the optical cable should not be smaller than 20 times the
optical cables external diameter.

The bend radius of the electrical cable should not be smaller than 5 to 10 times
the electrical cables diameter.

Principles for layout of power cables

With the premise that the cables must be arranged in compliance with the
route, the power cables (including protection earth ground cables) should be
processed on site according to the shortest route principle.

The power cables should be made of a continuous segment of copper core


with no intermediate connections.

A single-core or multiple-core power cable whose cross-sectional area is less


than 10mm2 can be directly connected to the equipment. Installers should
bend the end of the power cable into a circle connector whose bending
direction is consistent with the direction of fasten bolt and nut, and then add
the flat washer and the locking spring washer between the wire and the nut,
finally fasten the nut.

The end of the multiple-core power cable whose cross-sectional area is above
10mm2 should be installed with a tin plated connection terminal. The size of
the connection terminal should fit the diameter of wire. The connection
terminal should be crimped onto the wire with the appropriate tool or soldered.
The surface of the connection terminal that contacts the equipment should be
smooth. Installers must add flat washer and locking spring washer between
the connection terminal and the nut, and then fasten the nut.

Principles for layout of optical fibers

Version: A

Protective measures, such as using corrugated ducts or trays, should be used


when the optical fibers are routed outside the cabinet.

Take the fragility of the optical fibers into consideration when arranging optical
fiber jumpers. The bend radius of optical fibers should be no less than 38mm.

To prevent laser radiation from injuring the eyes, never look at the end face of
the optical fibers directly during handling.

The fiber connectors that are not in use should be protected by the anti-dust
caps.

7-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

Principles for binding wires and cables

After arranging the wires and cables in the cable passage areas, use the
binder to stabilize the wires and cables carefully, but do not bind the fiber
pigtail excessively.

You should not bind the cables when they pass the wiring channel; make the
cables inside the channel neat, without crossing or twisting them. Always keep
the cables within the channel.

Secure the cables near the entrances of the tray and at the corners with a
proper binding method.

Bind cables with wire binders carefully and the interval between cable clips
should be uniform and moderate. Arrange the bound cables close to each
other in good order, without crossing or twisting them. As shown in Figure 7-1.

3d-4d
Figure 7-1

Cables coming out from connectors should be bound in order. Do not cross or
twist them. Figure 7-2 shows the proper binding method.

Figure 7-2

7-4

Binding of straight cables

Binding lead-out cables

Version: A

7 Connection and Layout of Wires and Cables

Installers should cut all sharp points at the ends of cable clips. And arrange all
wire binders in the same direction. As illustrated in Figure 7-3.

Figure 7-3

When binding the bent cables, do not bind them midway through the bend;
otherwise, it will break the cores inside the cables. Figure 7-4 shows the
proper binding method.

Figure 7-4

Version: A

Arranging the wire binder

Binding of bent cables

The principle of arranging the cables inside the cabling rack is: the shorter the
cable is, the higher the location is. Figure 7-5 shows the arranging method.

7-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

Wrong

Figure 7-5

7-6

Correct

Arranging the cables

Version: A

7 Connection and Layout of Wires and Cables

7.2

Introduction to Wires and Cables


During the equipment installation, installers should conduct the connection and
layout of wires and cables as listed in Table 7-1.
Table 7-1

General introduction to connection of wires and cables

Sort

Application

Protection

Cabinet

earth

ground cable

cabinet.

ground

Subrack protection earth

Provides protection earth grounding for the

cable

ground cable

subrack.

Power

Subrack power cable

cable
Alarm
cable

protection

earth

Provides protection earth grounding for the

Connects the branch power supplies from the


PDP to the subrack.

Cabinet power cable

Connects the external power source to the PDP.

Alarm cable for the subrack

Inputs the subrack alarm signals to the PDP.

Alarm cable for the head of

Outputs the equipment alarm signal to the head

row cabinet

of row cabinet.

Clock cable

Inputs / outputs the clock signals.


Connects the equipment with the network

Network management cable

management

computer

and

environment

monitoring device.
Connects the CONSOLE/D port of the card with
Serial port cable

the serial port of the network management


computer.

Optical fiber jumper

Version: A

Connects the card optical interface with the ODF.

7-7

AN5516-06 Optical Line Terminal Equipment Installation Guide

7.3

Connection and Layout of Protection Earth


Ground Cable
The earth ground cable consists of the cabinet protection earth ground cable and
the subrack protection earth ground cable. This section introduces the connection
and layout of these two kinds of cables respectively.

7.3.1

Connection and Layout of Cabinet Protection Earth


Ground Cable
The cabinet protection earth ground cable is used to connect the cabinet with the
PDP.

Cable components
The cabinet protection earth ground cable consists of a M6 copper tube
uninsulated terminal (which is connected to the PDP), a M6 insulated ring terminal
(which is connected to the cabinet) and a yellow-green cable between them, as
shown in Figure 7-6.

Figure 7-6

The cabinet protection earth ground cable

Connection
Table 7-2 introduces the connection of the cabinet protection earth ground cable.
Table 7-2

7-8

Connection of the cabinet protection earth ground cable

Cable Connector

Connected to

M6 copper tube uninsulated terminal

The PE inner terminal on the PDP

M6 insulated ring terminal

The earth ground point on the cabinet

Version: A

7 Connection and Layout of Wires and Cables

Procedures
1.

Unscrew the bolts on the PDPs front panel and remove the front panel, as
illustrated in Figure 7-7.

Figure 7-7

Removing the front panel

Note:
The M6 copper tube uninsulated terminal (connected to the PDP) of the
cabinet protection earth ground cable has been connected to the PE
inner terminal on the PDP before delivery of the equipment and requires
no on-site connection.

Version: A

2.

Lead the other end of the cabinet protection earth ground cable to the earth
ground point on the cabinet top.

3.

Cling the insulated ring terminal to the earth ground point on the cabinet top,
and fasten it with a screw. Refer to Figure 7-8 when the PDP is installed in a
21-inch cabinet.
7-9

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 7-8

7.3.2

Connection of the cabinet protection earth ground cable for a 21-inch cabinet

Connection and Layout of Subrack Protection Earth


Ground Cable
The subrack protection earth ground cable is used to connect the subrack and the
cabinet. This cable is connected well in the cabinet before delivery. If more
subracks need to be installed for capacity expansion, installers should connect the
subrack protection earth ground cable according to the following instructions.

Cable components
As shown in Figure 7-9, the AN5516-06s subrack protection earth ground cable
consists of two pre-insulated ring tongue crimped terminals and a yellow-green
cable between them.

Figure 7-9

7-10

The subrack protection earth ground cable

Version: A

7 Connection and Layout of Wires and Cables

Connection
Table 7-3 indicates the connection of the subrack protection earth ground cable.
Table 7-3

Connection of the subrack protection earth ground cable

Cable Connector

Connected to

Pre-insulated ring tongue crimped terminal

The cabinet vertical mounting flange

Pre-insulated ring tongue crimped terminal

Earth ground point on the subrack

Procedures
1.

Cling the pre-insulated ring tongue crimped terminal on one end of the cable
closely to the earth ground point on the subrack, and use a panel screw with a
flat washer to secure the terminal.

2.

Install the floating nut into an installation hole on the vertical mounting flange
(installers may select a convenient mounting hole on the vertical mounting
flange to account for distance and position).

3.

Cling the other pre-insulated ring tongue crimped terminal to the determined
mounting hole, and choose a panel screw with a washer from the accessories
to secure this terminal, as shown in Figure 7-10.

Figure 7-10

Version: A

Connection of the subrack protection earth ground cable

7-11

AN5516-06 Optical Line Terminal Equipment Installation Guide

7.4

Connection and Layout of Power Cable


The power cable is divided into the cabinet power cable and the subrack power
cable. This section introduces their connection and layout respectively.

7.4.1

Connection and Layout of Cabinet Power Cable


The cabinet power cable is used to induct two channels of -48V power that serve
as hot standby to each other from the external, and provides dual-switched power
for the PDP of the equipment.

Cable component
The cabinet power cable consists of 5 wires, as described in Table 7-4.
Table 7-4

Introduction to the cabinet power cable

Wire Color

Quantity

Blue

Black

Yellow-green

Remark
The two are the active and standby -48V power
wires respectively.
The two are the active and standby power ground
wires respectively.
Protection earth ground wire

One end of the cabinet power cable is an uninsulated ring tongue terminal and the
other end is the bare wire, as shown in Figure 7-11.

Figure 7-11

7-12

Cabinet power cable

Version: A

7 Connection and Layout of Wires and Cables

Connection
Table 7-5 indicates the connection of the cabinet power cable.
Table 7-5

Connection of the cabinet power cable

Wire Color

Connected to

Blue

The -48V_A and -48V_B connectors on the PDP

Black

The 0V_A and 0V_B connectors on the PDP

Yellow-green

The PE connector on the PDP

Procedures
Below are the procedures for the connection and layout of the cabinet power cable:

Caution:
1. Make sure that the external power supply has been switched off
before you connect or remove the cabinet power cable. Do not
connect or remove the power cable while it is powered.
2. The cabinet power cables power ground (GND) and protection earth
ground (PE) should be connected with the GND and PE in the
equipment room respectively.
1.

Make and attach temporary marks on both ends of the cabinet power cable.

2.

Lay out the cabinet power cable.

3.

Version: A

In the top access wiring mode: lead the cabinet power cable through the
wiring hole on the cabinet top and route them along the wiring channel on
the side of the cabinet down to the PDP, passing through the wiring hole
on the upper part of the PDP.

In the floor access wiring mode: lead the cabinet power cable through the
wiring hole at the cabinet bottom and route them along the wiring channel
on the side of the cabinet up to the PDP, passing through the wiring hole
on the upper part of the PDP.

Connect the uninsulated ring tongue terminals of the cabinet power cable to
the corresponding connectors on the PDP, as illustrated in Figure 7-12.

7-13

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 7-12

7.4.2

Connection of the cabinet power cable

4.

Arrange the cabinet power cable, binding the cables on the side of the cabinet
onto the vertical mounting flange of the cabinet.

5.

At the external power supply side, connect the wires of the cabinet power
cable according to specific connectors of the external power supply.

6.

Remove the temporary marks. Make and attach project labels on both sides of
the cabinet power cable.

Connection and Layout of Subrack Power Cable


The subrack power cable of the AN5516-06 is used to connect the PDP and the
subrack power supply card and provide power supplies for the subracks. The
subrack power cables have already been connected in the cabinet before delivery.
When an extra subrack is needed, you should connect the subrack power cable as
per the guidelines below.

Cable components
The subrack power cable has two tube terminals (which are connected to the
PDP) and a D type two-conductor plug (which is connected to the subrack), as
shown in Figure 7-13.

7-14

Version: A

7 Connection and Layout of Wires and Cables

Figure 7-13

The subrack power cable

Connection
Table 7-6 indicates the connection of the subrack power cable.
Table 7-6

Connection of the subrack power cable

Cable Connector
Tube
terminal

Blue
Black

D-type two-conductor plug

Connected to
The 48V_A_1 to 48V_A_3 (-48V_B_1 to -48V_B_3)
connectors on the PDP
The

0V_A_1

to

0V_A_3

(0V_B_1

to

0V_B_3)

connectors on the PDP


The power supply card interface

Procedures
Procedures for the connection and layout of the subrack power cable are as
follows:

Version: A

1.

Make sure that the power supply from the PDP to the corresponding subrack
is switched OFF.

2.

Insert the D-type connector of the subrack power cable into the power supply
interface of the PWR card.

3.

Tighten the captive screws on the D-type connector.

4.

Lead the other end of the subrack power cable through the fiber guide unit.
Route the power cable upward from the subrack bottom along the cabinet right
wiring channel to the PDP, as shown in Figure 7-14.
7-15

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 7-14

5.

7-16

Connection of the subrack power cable

At the PDP side, loosen the screw on the corresponding connector. Lead the
subrack power cable into the PDP through the wiring holes on the left side of
the PDP. Insert the tube terminals of the subrack power cable into the
corresponding connectors, and tighten the screws to secure them, as
illustrated in Figure 7-15.

Version: A

7 Connection and Layout of Wires and Cables

Figure 7-15

Connection of the subrack power cable (the PDP side)

Note:
1. The -48V active subrack power cable is typically connected to the
-48V_A_1 to -48V_A_3 connectors on the PDP; while the standby
subrack power cable is typically connected to the -48V_B_1 to
-48V_B_3 connectors on the PDP.
2. The 0V active subrack power cable is typically connected to the
0V_A_1 to 0V_A_3 (XS1) connectors on the PDP; while the standby
subrack power cable is typically connected to the 0V_B_1 to 0V_B_3
(XS2) connectors on the PDP.

Version: A

6.

Arrange the power cables.

7.

Bind the cables on the side of the cabinet onto the vertical mounting flange of
the cabinet.

8.

Bind the subrack power cables inside the PDP on the corresponding wire
binding ring.
7-17

AN5516-06 Optical Line Terminal Equipment Installation Guide

Note:
It is recommended that the labels recording the information of the type of
the corresponding powered equipment and the far-end interface should
be attached on the branch ACBs at the PDP side.

7-18

Version: A

7 Connection and Layout of Wires and Cables

7.5

Connection and Layout of Alarm Cable


The alarm cable consists of the alarm cable for the head of row cabinet and the
alarm cable for the subrack. This section introduces the connection and layout of
the two kinds of alarm cables respectively.

7.5.1

Connection and Layout of Alarm Cable for Head of


Row Cabinet
The alarm cable for the head of row cabinet is used to connect the PDP and the
head of row cabinet, to output the equipment alarm signals from the cabinet to the
head of row cabinet.

Cable components
One end of the alarm cable for the head of row cabinet is the three-conductor
D-type connector and the other end consists of three bare wires, as shown in
Figure 7-16. Installers need to make plugs for the head of row cabinet by
themselves according to the situation of the head of row cabinet in the equipment
room.

Figure 7-16

Version: A

Alarm cable for the head of row cabinet

7-19

AN5516-06 Optical Line Terminal Equipment Installation Guide

Connection
Table 7-7 indicates the connection of the alarm cable for the head of row cabinet.
Table 7-7

Connection of the alarm cable for the head of row cabinet

Cable Connector

Connected to

Three-conductor D-type connector

The XP1 socket on the PDP

Procedures
Below are the procedures for the connection and layout of the alarm cable for the
head of row cabinet.
1.

2.

Lay out the alarm cable.

In the top access wiring mode: lead the alarm cable for the head of row
cabinet through the wiring hole on the cabinet top and route it along the
wiring channel on the side of the cabinet down to the PDP, passing
through the wiring hole on the PDP.

In the floor access wiring mode: lead the alarm cable for the head of row
cabinet through the wiring hole at the cabinet bottom and route it along
the wiring channel on the side of the cabinet up to the PDP, passing
through the wiring hole on the PDP.

Insert the D-type connector of the alarm cable for the head of row cabinet into
the XP1 socket on the PDP, as illustrated in Figure 7-17.

Figure 7-17
7-20

Connection of the alarm cable for the head of row cabinet


Version: A

7 Connection and Layout of Wires and Cables

7.5.2

3.

Arrange the alarm cables for the head of row cabinet, binding the cables on
the side of the cabinet onto the vertical mounting flange of the cabinet.

4.

Complete the connection and layout of the alarm cable for the head of row
cabinet according to the situation of the head of row cabinet.

5.

Make and attach project labels on both ends of the alarm cable for the head of
row cabinet.

Connection and Layout of Subrack Alarm Cable


The subrack alarm cable is used to connect the subrack with the PDP for outputting
the subrack alarm to the PDP.

Cable components
The subrack alarm cable is universal straight-through network cable, both ends of
which are RJ-45 connectors (typically known as the crystal head), as shown in
Figure 7-18.

Figure 7-18

The subrack alarm cable

Connection
Table 7-8 illustrates the connection of the subrack alarm cable.
Table 7-8

Version: A

Connection of the subrack alarm cable

Cable Connector

Connected to

RJ-45 connector

The ALM socket on the CIO card

RJ-45 connector

Any free one among the AlmIn1 to AlmIn3 sockets on the PDP

7-21

AN5516-06 Optical Line Terminal Equipment Installation Guide

Procedures
Below are procedures for the connection and layout of the subrack alarm cable.
1.

Insert the RJ-45 connector on one end of the subrack alarm cable into the
ALM socket on the CIO card.

2.

Lead the other end of the subrack alarm cable through the fiber guide unit.
Route the cable upward from the subrack bottom to the PDP along the wiring
channel at the right side of the cabinet, as illustrated in Figure 7-19.

Figure 7-19
7-22

Connection of the subrack alarm cable


Version: A

7 Connection and Layout of Wires and Cables

3.

Lead the subrack alarm cable into the PDP through the wiring holes on the
upper part of the PDP.

4.

Insert the RJ-45 connector of the subrack alarm cable into any free one among
the AlmIn1 to AlmIn3 sockets on the PDP, as illustrated in Figure 7-20.

Figure 7-20

5.

Version: A

Connection of the subrack alarm cable (at the PDP side)

Arrange the subrack alarm cables, and bind the cables at the side of the cabinet
onto the vertical mounting flange of the cabinet.

7-23

AN5516-06 Optical Line Terminal Equipment Installation Guide

7.6

Connection and Layout of External Clock


Cable
The external clock cable is used to connect the equipment clock interface and the
clock source or the clock in a lower layer. The STM-1 service card, i.e. the C155A
card, supports the input of two clock signals and the output of one clock signal.

Cable components
One end of the 75 coaxial clock cable is a SAA L-type coaxial plug, and the other
end is composed of bare wires. See Figure 7-21 for the appearance of the SAA
L-type coaxial plug.

Figure 7-21

The coaxial clock cable

Connection
See Table 7-9 for the connection of the clock cable.
Table 7-9

Connection of the clock cable

Cable Connector

Connected to

L-type coaxial plug

The input / output interface of the C155A card

Procedures
Below are the procedures for connection and layout of the clock cable:

7-24

Version: A

7 Connection and Layout of Wires and Cables

1.

Lay the clock cable:

In the top access wiring mode: Lead the clock cable through the wiring
hole on the cabinet top, routing it downward along the wiring channel on
the side of the cabinet to the C155A card. Connect the clock cable plug to
the corresponding interface on the C155A card, and fasten the nut on the
clock cable plug, as shown in Figure 7-22.

Figure 7-22

Version: A

Connection and layout of the clock cable (in the top access wiring mode)

In the floor access wiring mode: Lead the clock cable through the wiring
hole at the cabinet bottom, routing it upward along the wiring channel on
the side of the cabinet to the C155A card. Connect the clock cable plug to
the corresponding interface on the C155A card, and fasten the nut on the
clock cable plug, as shown in Figure 7-23.

7-25

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 7-23

Connection and layout of the external clock cable (in the floor access wiring

mode)

7-26

2.

Arrange the external clock cable, binding the cable on the side of the cabinet
onto the vertical mounting flange of the cabinet.

3.

Connect the other end of the clock cable to corresponding interface of the
clients equipment.

4.

Make and attach labels on both ends of the clock cable.

Version: A

7 Connection and Layout of Wires and Cables

7.7

Connection and Layout of Network


Management Cable
The network management cable is used to connect devices such as the network
management computer and environment monitoring device.

Cable components
The AN5516-06 is provided with standard straight-through network cable. Both
ends of the network cable are the RJ-45 connectors (typically known as the crystal
head), as illustrated in Figure 7-24.

Figure 7-24

The network management cable

The wiring schemes of the straight-through network cable are shown in Table 7-10.
Table 7-10

The wiring scheme of the straight-through network cable

Illustration of Pin

Version: A

Pin

Pin of the Local End

Wire Color

White-orange

Orange

White-green

Blue

White-blue

Green

White-brown

Brown

of

the

Opposite End

7-27

AN5516-06 Optical Line Terminal Equipment Installation Guide

Connection
Table 7-11 introduces the connection of the network management cable.
Table 7-11

Connection of the network management cable

Local-end Equipment

Opposite-end Equipment

HSWA

FE

Network management computer

EMS

Network management computer

ESC

Environment monitoring device

CIO

Procedures
Below are the procedures for the connection and layout of the network
management cable.
1.

Lay the network management cable (the EMS interface of the CIO card is
taken as an example here).

7-28

In the top access wiring mode: Lead the network management cable
through the wiring hole on the cabinet top, routing it downward along the
channel on the side of the cabinet to the subrack bottom and then to the
CIO card via the fiber guide unit. Then insert the RJ-45 connector to the
corresponding interface, as illustrated in Figure 7-25.

Version: A

7 Connection and Layout of Wires and Cables

Figure 7-25

Connection and layout of the network management cable (in the top access

wiring mode)

Version: A

In the floor access wiring mode: Lead the network management cable
through the wiring hole at the cabinet bottom, routing it upward along the
channel on the side of the cabinet to the CIO card. Then insert the RJ-45
connector to the corresponding interface, as illustrated in Figure 7-26.

7-29

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 7-26

Connection and layout of the network management cable (in the floor access

wiring mode)

7-30

2.

Arrange the network management cable, binding the cable on the side of the
cabinet onto the vertical mounting flange of the cabinet.

3.

Connect the other end of the network management cable to opposite-end


equipment.

4.

Make and attach project labels on both ends of the network management
cable.

Version: A

7 Connection and Layout of Wires and Cables

7.8

Connection and Layout of Serial Port Cable


The serial port cable is used to connect the CONSOLE port of the HSWA card or
the D port of every card with the serial port of local computer. It is used for the
aforesaid connection only when equipment commissioning is performed.

Cable components
One end of serial port cable is a RJ-45 connector and the other end is a DE-9
connector, as illustrated in Figure 7-27.

Figure 7-27

The serial port cable

The paragraphs below take the connection between the CONSOLE port of the
HSWA card and the local computer as an example to introduce the connection of
the serial port cable.

Connection
Table 7-12 introduces the connection of the serial port cable.
Table 7-12

Connection of the serial port cable

Cable Connector

Connected to

The RJ-45 connector

The CONSOLE port of the HSWA card or the D port of every card

The DE-9 connector

The serial port of the local computer

Procedures
Below are the procedures for the connection and layout of the serial port cable:

Version: A

7-31

AN5516-06 Optical Line Terminal Equipment Installation Guide

1.

Insert the RJ-45 connector of the serial port cable into the CONSOLE interface
of the HSWA card.

Caution:
Make sure that the computer has been powered off before connecting
the DE-9 connector to the computer serial port.
2.

Insert the DE-9 connector of the serial port cable into the serial port of the local
computer and fasten the bolt, as illustrated in Figure 7-28.

Figure 7-28

7-32

Connecting the serial port cable

Version: A

7 Connection and Layout of Wires and Cables

7.9

Connection and Layout of Optical Fiber


Jumper
The optical fiber jumper is used to connect the card optical interface and the ODF.

Cable components
Select the right optical fiber jumper according to the type of optical interfaces of the
local and opposite-end equipment. The optical interfaces on the AN5516-06 side
correspond to two kinds of optical fiber connectors, i.e. LC / PC connectors and SC
/ PC connectors. See Table 7-13 for the optical fiber connectors corresponding to
various cards.
Table 7-13

Optical interface connector

Card

Optical Module

Connector Type

C155D

SFP 1-2

LC / PC

HU4A

SFP+ 1-4

LC / PC

XE4A

SFP+ 1-4

LC / PC

GE16A

SFP 1-16

LC / PC

EP8A

SFP 1-8

SC / PC

GP8A

SFP 1-8

SC / PC

XG2C

XFP 1-2

SC / PC

XG2D

XFP 1-2

SC / PC

XG4A

XFP 1-4

SC / PC

XG4B

XFP 1-4

SC / PC

The LC / PC and SC / PC connectors are illustrated in Figure 7-29 and Figure 7-30
respectively.

Version: A

7-33

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure 7-29

The LC / PC optical fiber connector

Note:
A short pigtail is used when the optical fiber uses the LC / PC connector.

Figure 7-30

The SC / PC optical fiber connector

Connection
Table 7-14 introduces the connection of the optical fiber jumper.

7-34

Version: A

7 Connection and Layout of Wires and Cables

Table 7-14

Connection of the optical fiber jumper

Card

Interface

Connector Type

C155A

STM-1

LC / PC

EC4B

1-4

SC / PC

EC8B

1-8

SC / PC

GC4B

1-4

SC / PC

GC8B

1-8

SC / PC

HU1A

XFP / SFP

LC / PC

HU2A

XG / GE

LC / PC

GU6F

GE

LC / PC

Procedures
Below are the procedures for connection and layout of the optical fiber jumper:
Before laying the optical fiber jumper, you need to lead the fiber through the
protection casing first. Then lay the optical fiber jumper in a proper wiring
modes--the top access wiring mode or the floor access wiring mode.
1.

Make a temporary mark on both ends of the optical fiber to be arranged.


Arrange the optical fiber in order and lay them straight. Please note that the
fiber should be arranged in pairs for transmitting and receiving.

2.

Cut out an appropriate length of protection casing according to the length of


the optical fiber (the fiber between the cabinet on the local end and the cabinet
/ ODF on the far end should be protected by the protection casing).

3.

Pass the optical fiber through the protection casing and adjust the length of the
optical fiber outside the protection casing: if there is a redundant length of the
fibers, installers should reserve the fibers redundant parts at the ODF side, so
as to ensure that the fibers enter the AN5516-06 cabinet without redundancy.

4.

Lay the optical fiber jumper.

In the top access wiring mode:


1) Lead the fiber with the protection casing into the cabinet via the wiring
hole on the cabinet top, and then route the fiber downward along the
cabinets wiring channel to the corresponding fiber guide unit of the
subrack.

Version: A

7-35

AN5516-06 Optical Line Terminal Equipment Installation Guide

2) Further lead the fiber leftward through the subracks fiber guide unit,
and connect it with the optical interfaces on the corresponding card,
as illustrated in Figure 7-31.

Figure 7-31

7-36

Connection and layout of the optical fiber jumper (in the top access wiring mode)

In the floor access wiring mode:


1)

Lead the fiber with the protection casing into the cabinet through the
ESD protection raised floor cut and the wiring hole at the cabinet
bottom.

2)

Route the optical fiber upward along the cabinet wiring channel to the
corresponding fiber guide unit of the subrack.

3)

Further lead the fiber leftward to the subracks fiber guide unit, and
connect it with the optical interfaces on the corresponding card, as
illustrated in Figure 7-32.

Version: A

7 Connection and Layout of Wires and Cables

Figure 7-32

Connection and layout of the optical fiber jumper (in the floor access wiring

mode)

5.

After completing the connection of the fibers, installers should bind the optical
fibers inside the cabinet and near the cards optical interface with fiber binders
at an equal interval to secure them.

6.

Connect the optical fibers on the ODF side.

7.

Remove the temporary marks. Make and attach project labels on both ends of
the optical fibers.

Note:
When the corrugated conduit is used as the protection casing, remember
to seal the outlet of the corrugated conduit with adhesive tape after the
optical fiber layout is completed. In this way, the optical fiber can be
protected from damage caused by vibration, and foreign matters can be
prevented from entering the cabinet via the corrugated conduit.

Version: A

7-37

Installing Cabinet Door


This chapter introduces how to install the front door and side door of the 19-inch
cabinet and the front door of the 21-inch cabinet. It includes the following sections:
Installing side door of 19-inch cabinet
Installing front door of 19-inch cabinet
Installing front door of 21-inch cabinet

Version: A

8-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

8.1

Installing Side Door of 19-inch Cabinet

Prerequisites
Before you begin your installation, make sure of the following:

The cabinet installation is completed.

The installation of subrack and relevant components is completed.

The connection and layout of wires and cables are completed.

Tool
A cross screwdriver

Procedures
Figure 8-1 illustrates the procedures for installing the side door.

8-2

1.

Align the hinge pins on the bottom edge of the side door with the two mounting
holes on the cabinet bottom and insert the hinge pins into the holes.

2.

Press the latch of the side door until the upper edge of the side door clings to
the cabinet top.

3.

Pull the latch of the side door upward and restore the latch to its original place.

4.

Connect the protection earth ground cable between the side door and the
cabinet.

5.

Repeat steps 1 to 4 to install the other side door of the cabinet.

Version: A

8 Installing Cabinet Door

Figure 8-1

Version: A

Installing the side door of a 19-inch cabinet

8-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

8.2

Installing Front Door of 19-inch Cabinet

Prerequisites
Before you begin your installation, make sure of the following:

The cabinet installation is completed.

The installation of subrack and relevant components is completed.

The connection and layout of wires and cables are completed.

The cabinet side doors are installed.

Tool
A cross screwdriver

Procedures
Figure 8-2 illustrates the procedures for installing the front door of a 19-inch
cabinet.

8-4

1.

Lift the front door with both hands (make sure that the lock is on the right), and
then align and insert the lower door hinge pin to its mounting hole on the
cabinet door frame bottom.

2.

Pull down the adjustment pin of the upper door hinge pin to retract the hinge
pin.

3.

Adjust the angle of the door to align the upper door hinge pin with the
mounting hole on the cabinet door frame head.

4.

Loosen the adjustment pin, and the upper door hinge pin will automatically go
into the door hinge pin mounting hole on the cabinet door frame head.

5.

Connect the protection earth ground cable between the front door and the
cabinet.

Version: A

8 Installing Cabinet Door

Figure 8-2

Version: A

Installing the front door of a 19-inch cabinet

8-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

8.3

Installing Front Door of 21-inch Cabinet

Prerequisites

The cabinet installation is completed.

The installation of subrack and relevant components is completed.

The connection and layout of wires and cables are completed.

Tool
None

Procedures
1.

Lift the front door with both hands (make sure that the lock is on the right), and
then align and insert the lower door hinge pin to its mounting hole on the
cabinet door frame bottom.

2.

Pull down the adjustment pin of the upper door hinge pin to retract the hinge
pin.

3.

Adjust the angle of the door to align the upper door hinge pin with the
mounting hole on the cabinet door frame head, as illustrated in Figure 8-3.

4.

Loosen the adjustment pin, and the upper door hinge pin will automatically go
into the door hinge pin mounting hole on the cabinet door frame head.

5.

Connect the protection earth ground cable between the front door and the
cabinet.

Figure 8-3
8-6

Installing the front door of a 21-inch cabinet


Version: A

Post Installation Inspection


When the hardware installation is completed, installers should check the
installation, getting ready for the system commissioning. The inspection after
installation includes the following sections.
Checking cabinet installation
Checking the connection and layout of wire and cable
Checking power and grounding
Checking environment and security of equipment room
Checking connectivity of wire and cable

Version: A

9-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

9.1

Checking Cabinet Installation


After completing the cabinet installation, installers should check the quality of the
installation. Table 9-1 lists the items to be checked and method of checking.
Table 9-1

Serial
Number
1
2
3

Checklist of the cabinet installation

Items to be Checked
The cabinet is installed in the correct position and in compliance with the
installation requirements listed in project design documents.
The vertical deviation of the cabinet installation position is no more than 3mm.
The cabinet is secured firmly and in compliance with the requirements for seismic
resistance capability specified in project design documents.

Checking
Method
Visual inspection
Measurement
Visual inspection

The row of cabinets at the side of the main walkway is aligned in a line with the
4

deviation no more than 5mm. The neighboring cabinets are in neat and compact
arrangement. The surfaces of the row of cabinets are in the same plane, having no

Visual inspection

visible concave or convex areas.


The hex bolts that are used to secure the cabinet on the ground are installed
5

correctly and fastened. The enlarged flat washer, locking spring washer and hex

Visual inspection

bolt are installed in the correct order.


6
7

All bolts are fastened tightly. Bolts of the same type should stand out above the
screw cap at the same height.
The appearance of the cabinet is not affected by paint peeling, scratches or stains;
otherwise installers should touch up the painting and clean the cabinet.

Visual inspection
Visual inspection

The structural accessories of the cabinet are installed correctly and firmly. The
8

doors have no problem in opening and closing; their locks have no problem in

Visual inspection

locking and unlocking.


9
10
11
12
13
14
15

9-2

The cards have no problem in mounting and removal. Dummy panels are installed

Referring to this

correctly as long as they are needed.

manual

All wiring holes on the cabinet are protected as required.


There is no sundry, such as cable remnants and screws, inside the cabinet, on the
cabinet top or at the cabinet bottom.
Gaps between the floor boards around the cabinet are all filled. There is no sundry
such as cable remnants or screws on the floor.
Label all cabinets with identical tags, on which the information about the cabinet
and all of its components are correct, clear and complete.
The ESD protection wrist strap is connected to the ESD protection earth ground
fastener on the cabinet.
The electric cables, the key to the cabinet door and other accessories bound inside
the cabinet on delivery are taken out.

Referring to this
manual
Visual inspection
Visual inspection
Visual inspection
Visual inspection
Visual inspection

Version: A

9 Post Installation Inspection

9.2

Checking Connection and Layout of Wire and


Cable
After the cables and wires are arranged, installers should check whether the wiring,
binding, turning of the cables and the attachment of labels are in compliance with
the standards. Table 9-2 lists the items to be checked and method of checking the
wires and cables.
Table 9-2

Serial
Number

Checklist of the wires and cables

Items to be Checked

Checking Method

The specifications, routes, cross-sectional area and position of the cables


1

arranged are compliant with the construction drawing. The cables are

Visual inspection

arranged in good order, without damage to their sheath.


2

The plugs of the cables are clean and intact; and the plugs made onsite are up
to standard. The plugs are all connected correctly and firmly.
There is no missing, mistake or loosening of the connection for all cables and
wires.

Visual inspection
Visual
and

inspection
referring

to

this manual

The cables are bound with proper and uniform spacing between them. The
4

wire binders are arranged in good order. The extra parts of the binders are cut

Visual inspection

from the root without leaving sharp points.


5

Cables arranged outside the cabinet should be free of crossing beyond a


distance of 1m from the cabinet.

Visual inspection

Layout of the cables outside the cabinet:


The cables should be arranged in good order without crossing and bending.
When the cables are arranged along the wiring channels, bindings are not
6

necessary, but the cables should not overfill the channels.

Visual inspection

Bind the cables with wire binders carefully at equal intervals with appropriate
tightness; and the bound cables are arranged close to each other in good
order, without crossing or twisting.

Version: A

9-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

Serial
Number

Items to be Checked

Checking Method

When the top access wiring mode is used, the cables should be directly
arranged on the cabling rack and should not cover the ventilation opening in
the top cover. When cables may be required to be arranged along the upper
7

part of the cabinet, the distance between the cables and the ventilation hole

Visual inspection

on the cabinet top should be no less than 10cm. If the distance between the
cabling rack and the cabinet is bigger than 0.8m, installers should set up a
cabling ladder.
When the cables are arranged under the floor, the height of the cable bundles
8

should not be higher than 3/4 of the net height from the ground to the ESD

Visual inspection

protection raised floor or the ventilation and air cooling may be hindered.
9

Protection measures are taken when the fiber pigtails are arranged outside the
cabinet, using protection casing or tray.

Visual inspection

The end of the fiber pigtail protection casing that is led to the cabinet or tray
10

should extend into the cabinet or the tray and should be secured there. Do not

Visual inspection

press the protection casing with weights.


The cut at the end of the fiber pigtail protection casing should be neat and free
11

of burr. The connecting part of the protection casing or the end should be
wrapped with insulating tape and treated to be cut resistant, so as to prevent

Visual inspection

the pigtail from being cut or damaged.


The connection points on the fiber pigtails are clean and dustless. The fiber
12

connectors or the optical interfaces that are not in use are protected by the
anti-dust caps. Strictly follow the specifications and rules issued by FiberHome

Visual inspection

when cleaning the connection points.


Layout of the fiber pigtails:
The fiber pigtails are not arranged too closely to each other or intertwined at
the turning points. The paired fiber pigtails are bound after being arranged in
order. Do not bind with too much force and leave pressure marks on the fiber
13

pigtails.

Visual inspection

The fiber pigtails can rotate freely in the binding ring, but all not allowed to turn
at a right angle.
After the fiber pigtails are arranged, do not put any cable or other objects upon
them.
The information filled in the cable label is correct and the label is affixed firmly
14

and neatly in the same direction. It is recommended that the label should be
attached and positioned 2cm away from the cables plug. The labels can be
customized.

9-4

Installer confirming
and

visual

inspection

Version: A

9 Post Installation Inspection

9.3

Checking Power and Grounding


The correct connection of the power cables and protection earth ground cables
helps avoid damages from an excessive current surge due to lightning. Table 9-3
lists the items that should be inspected.
Table 9-3
Serial
Number

Checklist of the power and grounding


Items to be Checked

Checking
Method

The wiring routing, number and layout position of the cables


such as the power cable and the protection earth ground
1

cable are in compliance with the project design documents.

Visual inspection

The specifications of the power cable and the capacity of


the fuse should comply with the design requirements.
The power cable and the protection earth ground cable of
2

the equipment are evenly arranged, bound neatly and

Visual inspection

connected correctly and firmly.


The power cable and the protection earth ground cable
should be made of a continuous segment of copper core
3

with no intermediate connections. The insulation layer is

Visual inspection

complete and in good condition. Cut off the extra part, do


not wind them into coils or bend them repeatedly.
When the power cable and the protection earth ground are
crimped into the wire noses, the joints should be welded or
4

pressed firmly. Use the copper nose whose size is in

Visual inspection

compliance with the diameter of the cable and the


connection screw.
The feed cable of the AC / DC power supplies should be
5

arranged separately. The power cable, signal cable,


subscriber cable and trunk cable should be arranged

Visual inspection

separately. The recommended interval is more than 5 cm.


When the protection earth ground and the power cable are
6

connected to the power cabinet, the cable remainder has to


be cut off and is not allowed to be coiled.
The diameters of the power cable and the protection earth

ground cable of the equipment meet the requirements of the


equipment configuration.

Version: A

Referring to this
manual
Visual

inspection

and calculating

9-5

AN5516-06 Optical Line Terminal Equipment Installation Guide

Serial
Number

Checking

Items to be Checked

Method

The colors of the arranged power cables and protection


earth ground cables are compliant with the packing list sent
8

out on delivery or meet the installers requirements. For the


power

cable,

its

protection

earth

ground

wire

is

Visual inspection

yellow-green; the 0V ground wire is black, and the -48V wire


is blue.
The wire nose ends and bare wires of the power and the
protection earth ground cables are wrapped with casing
9

tubes or insulating tapes. No copper wire is exposed at the

Visual inspection

wire noses or connectors. The flat washers and locking


spring washers are installed correctly.
The components and subracks inside the cabinet are
10

correctly and firmly connected to the protection earth


ground. The protection earth ground cables between

Measuring

cabinets should not be connected in series.


11

The AC power cable must include a protection earth ground


wire.

Visual inspection

When the optical cable is led into the cabinet rack, its
12

reinforced metal core must connect with the lightning-proof


ground separately and should not share the protection earth

Visual inspection

ground cables with the equipment.


When there is enough space on the power supply bus and
protection earth ground cable bar, only one connector can
13

be compression jointed on one screw bolt. But if there is not

Visual inspection

enough space, at most two connectors can be compression


jointed on one bolt.

9-6

Version: A

9 Post Installation Inspection

9.4

Checking Environment and Security of


Equipment Room
When the installation is completed, installers should check the environment and
security of the equipment room. Table 9-4 lists the items that should be inspected.
Table 9-4
Serial
Number

Checklist of the environment and security inside the equipment room


Items to be Checked

Checking
Method

The equipment room should be clean and tidy. The


abandoned packing boxes should all be removed from the
1

room. The redundant spare components that are left after

Visual inspection

installation should be stored properly by relevant personnel


from the operator.
The equipment room should be equipped with effective fire
control devices. If the equipment is required to be configured
2

with an automatic fire alarm system or a fixed gas

Visual inspection

fire-extinguishing system, installers should keep the systems


in good condition.
3
4

Version: A

The reserved holes on floor slab should be equipped with


safety cover plate made of anti-flaming material.
Do not keep or store inflammable, explosive or any other
kinds of dangerous goods in the equipment room.

Visual inspection
Visual inspection

9-7

AN5516-06 Optical Line Terminal Equipment Installation Guide

9.5

Checking Connectivity of Wire and Cable


When the connection and layout of the cables and wires is completed, installers
should conduct the connectivity test and ensure that the signals are transmitted
effectively. Table 9-5 lists the contents of the inspection.
Table 9-5
Serial
Number

9-8

Checklist of the wires and cables connectivity


Items to be Checked

Optical fiber

Network cable

Junction cable

Checking Method
Check the connectivity of the optical fiber with
the light emitter.
Check the connectivity of the network cable
with the network cable tester.
Check the connectivity of the junction cable
with the multimeter.

Version: A

10

Power-on Test
After the installation of all hardware, installers should conduct a power-on test of
the equipment. The power-on test includes the following items:
Testing power-on
Testing power-off

Version: A

10-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

10.1

Testing Power-on

10.1.1

Testing Cabinet Power-on

Preparations for the power-on test


The AN5516-06 uses a -48V DC power supply with an acceptable voltage range
from -40V to -57V.
Before turning on the power for the equipment, installers should check the following
item:

Confirm that the cabinet power cable is correctly connected with the external
power supply equipment.

Confirm that the wires and cables at all levels are connected correctly.

Place each main and branch ACB on the PDP to the OFF position.

Unplug the power cable plugs of all subracks.

Disconnect all cards inside the subrack but leave them on their slots.

Disconnect the fan unit inside the subrack but leave it on its slot.

Procedures
Below are procedures of the cabinet power-on test:

10-2

1.

Measure the voltage between the -48V1 (the external power supply) and the
GND connectors on the PDP, whose normal value should range from -57V to
-40V.

2.

Measure the voltage between the -48V2 (the external power supply) and the
GND connectors on the PDP, whose normal value should range from -57V to
-40V.

3.

If the voltage value measured in either procedure 1 or 2 is not within the


required range, installers should trouble shoot the power supply equipment
and the cables until the voltage value meets the requirement.

4.

Place each main and branch ACB on the PDP to the ON position.
Version: A

10 Power-on Test

10.1.2

5.

Measure the voltage between the -48V connector and the 0V connector on
each subrack power cables plugs respectively; the measured value should
range from -57V to -40V.

6.

When all the results of the above examinations meet the requirements, the
power-on of the cabinet is confirmed to be normal.

Testing Subrack Power-on

Preparations for the power-on test


Confirm that the cabinet power cable is correctly connected with the external
power supply equipment.
Confirm that the wires and cables at all levels are connected correctly.
Place each branch ACB and switch on the PDP to the OFF position.
Remove the power cable plugs of all subracks.
Disconnect all cards inside the subrack but leave them on their slots.
Disconnect all fan units inside the subrack but leave them on their slots.

Caution:
Always wear the ESD protection wrist strap (with its plug inserted in the
ESD protection earth ground fastener properly), when plugging and
unplugging cards.
Procedures
Below are procedures of the subrack power-on test:

Version: A

1.

Insert the power supply card into the subrack, and insert the subrack power
cable plugs into the subrack power supply interfaces.

2.

Place the corresponding power switches on the front panel of the PDP to the
ON position.

3.

After confirming that the subrack has no abnormal sound or smell, plug in the
fan unit first. The fan unit will start running as soon as it is plugged and air
movement will begin.
10-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

4.

Plug the cards into the subrack in sequence, and check whether the LED
status on each card is normal.

Note:
Generally, cards are electrified normally after two or three minutes.
Please refer to AN5516-06 Optical Line Terminal Equipment Hardware
Description for the LED status in card normal running.
5.

10.2

When all results of the above tests meet the requirements, the power-on of the
subrack is confirmed to be normal.

Testing Power-off
The power-off procedures for the AN5516-06 are reverse to those of the power-on.
Below are the detailed procedures of power-off:

10-4

1.

Place all the power supply switches on the PDP to the OFF position.

2.

Turn off the external power supply.

Version: A

Appendix A PDP
The PDP used by the AN5516-06 is PDP296B. It inducts two channels of -48V
power (active and standby) from the external (e.g. the power cabinet) and provides
three sets of redundant branch power rails (six branch power rails totally) for three
subracks. Meanwhile, the PDP performs functions such as power allocation,
lightning protection and alarm signal processing.

Front panel
The front panel of the PDP indicates the positions of the branch power rail ACBs,
as shown in Figure A-1.

Figure A- 1

Front panel of the PDP

Connector panel
Connectors, switches and other components are provided on the panel of the PDP,
as shown in Figure A-2.

Version: A

A-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

Figure A- 2

The PDP panel

Power connector
Table A-1 introduces the external power input connectors.
Table A- 1

Introduction to external power input connectors

Connector

Introduction

-48V _A, -48V _B


0V _A, 0V _B

Active and standby -48V external power input connector. The -48V _A
and -48V _B connectors back up each other.
Active and standby 0V external power input connector. The 0V _A and
0V _B connectors back up each other.
Protection earth ground connector. It connects to the protection earth

PE

ground bus of the equipment room on one end, and connects to the
protection earth ground point on the top of the cabinet on the other
end.

Table A-2 introduces the branch power rail output connectors.


Table A- 2

Introduction to branch power input connectors

Connector
-48V_A_1 to -48V_A_3
-48V_B_1 to -48V_B_3

A-2

Introduction
Branch power automatic circuit breakers / -48V branch power
output connectors, corresponding to -48V_A (active).
Branch power automatic circuit breakers / -48V branch power
output connectors, corresponding to -48V_B (standby).

Version: A

Appendix A PDP

Connector
0V_A_1 to 0V_A_3 (XS1)
0V_B_1 to 0V_B_3 (XS2)

Introduction
0V branch power output connectors, corresponding to 0V_A
(active).
0V branch power output connectors, corresponding to 0V_B
(standby).

Alarm Terminal

Subrack alarm aggregation terminal


The three RJ45 sockets AlmIn1 to Almln3 on the PDP are subrack alarm
aggregation terminals.

Alarm output terminal (connected to the head of row cabinet)


The alarm output terminal (connected to the head of row cabinet) XP1 is a
three-conductor D-type socket.

Alarm output terminal (connected to the alarm LED on the cabinet top)
The alarm output terminal (connected to the alarm LED on the cabinet top)
XS4 is a six-conductor D-type socket.

Jumper pin for selecting the working status indicator LED of the PDP
JP1 is the jumper pin for selecting the working status indicator LED of the PDP. It
can be set in the following two ways:
Short pin1 and pin2 of JP1, the green LED on the top of the cabinet will
indicate the working status of the PDP.
Short pin2 and pin3 of JP1, the green LED on the top of the cabinet will be
controlled by the CALL signal.

Note:
Pin2 and pin3 of JP1 are shorted by default before delivery of the
PDP296B.

Version: A

A-3

AN5516-06 Optical Line Terminal Equipment Installation Guide

Lightning protection module


The hardware number / card number of the power lightning protection module is
3.578.403 / 7.200.038. The standard DB-25 plug is used to connect with the
lightning protection module socket (XS3) on the PDP. The lightning protection
module can withstand the surge of 2KV (1.2/50us-8/20us combination wave) under
the common mode, and withstand the surge of 1kV under the differential mode, so
as to guarantee the normal work of the equipment.

A-4

Version: A

Appendix B

B.1

Adjustable Cabinet
Base

Classification of Adjustable Cabinet Base


In terms of height, the FiberHomes adjustable cabinet bases can be classified into
5 types, as instructed in Table B-1.
Table B- 1

Types and applicable ranges of the adjustable cabinet bases

Type

Applicable ESD Protection Raised Floor Height (mm)

85 to 125

125 to 195

195 to 290

290 to 380

380 to 470

Note:
1. The ESD protection raised floor height mentioned in Table B-1 refers
to the distance between the upper surface of the ESD protection
raised floor and the surface of the cement floor.
2. If the ESD protection raised floor height is greater than applicable
ranges shown in Table B-1, a customized matching adjustable
cabinet base is required.

B.1.1

Structure of Adjustable Cabinet Base (for 600mm-deep


Cabinet)
Figure B-1 shows the structure of the adjustable cabinet base for a 19-inch cabinet
(with a depth of 600mm).

Version: A

B-1

AN5516-06 Optical Line Terminal Equipment Installation Guide

The adjustable cabinet base (type I, II and III)

The adjustable cabinet base (type IV and V)


Figure B- 1

B-2

Structure of the adjustable cabinet base for a 600mm deep cabinet

Version: A

Appendix B Adjustable Cabinet Base

B.1.2

Structure of Adjustable Cabinet Base (for 300mm-deep


Cabinet)
Figure B-2 shows the structure of the adjustable cabinet base for a 21-inch cabinet.

The adjustable cabinet base (type I, II and III)

The adjustable cabinet base (type IV and V)


Figure B- 2

Version: A

Structure of the adjustable cabinet base for a 300mm deep cabinet

B-3

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