Functional Design Specifications: CX-140507-FDS-001 0 24-Sep-2014 Ref #: Rev #: Date

FUNCTIONAL DESIGN SPECIFICATIONS
Ref #: CX-140507-FDS-001
Rev #: 0
Date: 24-Sep-2014
Project Title:
Customer:
End User:
Gas Pipeline 18"x 0.438 (Zubair/1- FAO)

China Petroleum Engineering and
Construction Corporation
South Oil Company
INTECH Process Automation Inc.

4903 W Sam Houston Parkway N, Suite A100, Houston, Texas 77041, USA
Tel: +1 713 849 1000 Fax: +1 713 856 0785
Email: info@intechww.com URL: www.intechww.com
FUNCTIONAL SPECIFICATION DOCUMENT
Project Title : GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)
INTECH Project Code : CX-140507
Customer : China Petroleum Engineering and Construction Corporation
Customer Project # : P/SOCGP-IN-MR-0212-1303
End User : South Oil Company
End User Project # : P/SOCGP-IN-MR-0212-1303
Ref # : CX-140507-FDS-001
Rev # : 0
Date : 24-Sep-2014
REVISION HISTORY
24-Sep-14
15-Jul-2014
Rev #
Date
Issued for Comments and

Approval
Issued for Comments and
Approval
Description
WH
SIA
SIA
WH
MR
SIA
WRT
By
RVW
By
APP
By
INTECH
FRM # : OPS-WI-06-FD (15)

Issue # : 01
Date of Issue: 30-Jan-2014
APP
By
CUST
APP
By
END
USER
Comments
Page 2 of 44
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NOTICES, COPYRIGHTS AND TRADEMARKS

Electronic controlled copy is available to all corresponding, on the corporate intranet
with secure access controls and respective rights. This Document contains proprietary
information of INTECH Process Automation.
Information contained herein is for the sole use of the customer receiving this
document. Acceptance of the document by the customer constitutes agreement by
the customer that they shall not disclose proprietary information by INTECH Process
Automation to any third party and shall not transmit any documents or copies thereof
containing proprietary information of INTECH Process Automation to any third party
except as may by authorized in writing by INTECH Process Automation.
No part of this document may be used, translated into another language, stored in a
retrieval system, or transmitted, in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise, without the prior written consent of INTECH
Process Automation.
While every effort has been made to ensure the accuracy of this document, INTECH
Process Automation assumes no responsibility for omissions and errors. Neither is
any liability assumed for damages resulting from the use of information contained
herein.
Questions or comment regarding this document or the product to which it relates
should be directed to:
INTECH Process Automation Inc.
4903 W Sam Houston Parkway N, Suite A100
Houston, Texas 77041, USA
Tel: +1 713 849 1000
Fax: +1 713 856 0785
Email: info@intechww.com
URL: www.intechww.com
INTECH, TAP and FPM are registered logotypes and trademarks of INTECH Process
Automation.
Copyright 2004 INTECH Process Automation Inc. All Rights Reserved.
All other logotypes, trademarks, brands and product names in this document are
acknowledged as properties of their respective companies/owners.

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TABLE OF CONTENTS
1.
INTRODUCTION ............................................................................................. 8
1.1
1.2
1.3
1.4
2.
SCOPE OF DOCUMENT ...................................................................................................... 8

CUSTOMER REFERENCE DOCUMENTS............................................................................ 9
INTECH REFERENCE DOCUMENTS................................................................................... 9
ACRONYM AND ABBREVIATIONS .....................................................................................10
HARDWARE.................................................................................................. 11
2.1
2.2
2.3
2.4
2.5
3.
ENCLOSURE.......................................................................................................................11
2.1.1 SPECIFICATION ......................................................................................................11
CONTROL HARDWARE ......................................................................................................11
2.2.1 PAC8000 RTU CONTROLLER .................................................................................11
OPERATOR INTERFACES..................................................................................................13
POWER SUPPLY AND DISTRIBUTION...............................................................................13
ENVIRONMENTAL CONDITIONS........................................................................................14
SYSTEM INTERFACES ................................................................................ 15

3.1
4.
I/O SIGNAL INTERFACES ...................................................................................................15

3.1.1 ANALOG INPUTS.....................................................................................................15
3.1.2 DISCRETE INPUTS .................................................................................................15
3.1.3 DISCRETE OUTPUTS..............................................................................................15
HMI SOFTWARE DESIGN GUIDELINES ..................................................... 16

4.1
4.2
4.3
4.4
4.5
4.6
5.
INTRODUCTION..................................................................................................................16
SOFTWARE ENVIRONMENT SETTINGS............................................................................16
HMI SYSTEM CONFIGURATION ........................................................................................16
HMI COLOR CONVENTION ................................................................................................17
PROCESS SCREENS .........................................................................................................17
4.5.1 ZUBAIR/1 PIGGING STATION (SOCGP-LIN-PR-DW-0203) ......................................17
4.5.2 FAO TERMINAL STATION (SOCGP-LIN-PR-DW-0204) ............................................18
4.5.3 GAS CONDENSATE SEPARATING SYSTEM (SOCGP-LIN-PR-DW-0207) ..............19
4.5.4 MAIN MENU ..............................................................................................................20
MISCELLANEOUS SCREENS ..............................................................................................22
4.6.1 ALARM WINDOW......................................................................................................22
4.6.2 TREND SCREENS ....................................................................................................23
4.6.3 MISCELLANEOUS TAGS..........................................................................................26
4.6.3 HEADER ...................................................................................................................28
4.6.4 FOOTER ...................................................................................................................28
4.6.5 TOOLBAR BUTTON DETAILS ..................................................................................29
4.6.6 POP UP WINDOW ....................................................................................................30
OPERATOR INTERACTION ......................................................................... 31

5.1
5.2
6.
NAMING CONVENTION .......................................................................................................31

5.1.1 HMI TITLE NAMING CONVENTION ..........................................................................31
5.1.2 HMI STATICS GUIDELINES......................................................................................31
HMI SCREEN LIST ...............................................................................................................32
PLC SOFTWARE DESIGN GUIDELINES ..................................................... 33

6.1.
INTRODUCTION..................................................................................................................33
6.1.1 ALARM MANAGEMENT CYCLE .............................................................................33

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6.2.
6.3.
7.
SOFTWARE ENVIRONMENT SETTINGS............................................................................34

APPLICATION STRUCTURE ...............................................................................................35
6.3.1 RESOURCE ............................................................................................................35
6.3.2 PROGRAM ..............................................................................................................35
6.3.3 FUNCTION BLOCK .................................................................................................36
OBJECT FUNCTIONALITY........................................................................... 37
7.1
7.2
7.3
8.
Date : 24-Sep-2014
OBJECT: DISCRETE INPUT................................................................................................37

7.1.1 OBJECT OVERVIEW ................................................................................................37
7.1.2 DISCRETE INPUT STATES ......................................................................................37
OBJECT: ANALOG INPUT ....................................................................................................38
7.2.1 OBJECT OVERVIEW ................................................................................................38
7.2.2 GRAPHICAL REPRESENTATION ON SCREEN .......................................................38
7.2.3 ANIMATION DETAILS ...............................................................................................39
7.2.4 AI STATES ................................................................................................................40
OBJECT: VALVES ................................................................................................................41
7.3.1 MOV STATES ...........................................................................................................41
7.3.2 GHV STATES............................................................................................................42
USER SECURITY .......................................................................................... 43

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LIST OF FIGURES
Figure 1: Zubair/1 Pigging Station ......................................................................................................17
Figure 2: FAO Terminal Station ..........................................................................................................18
Figure 3: Gas Condensate Separating System ...................................................................................19
Figure 4: Main Screen Pigging Station ................................................................................................20
Figure 5: Main Screen FAO Terminal Station ......................................................................................21
Figure 6: Alarm Window .....................................................................................................................22
Figure 7: Trend Overview Pigging Station ...........................................................................................23
Figure 8: Trend Overview FAO Terminal Station ................................................................................24
Figure 9: Trend Window .....................................................................................................................25
Figure 10: Trend Overview Pigging Station .........................................................................................26
Figure 11: Trend Overview FAO Terminal Station ..............................................................................27
Figure 12: HMI Screen Header ...........................................................................................................28
Figure 13: Zubair1 HMI Screen Footer................................................................................................28
Figure 14: FAO Terminal Station HMI Screen Footer ..........................................................................29
Figure 15: FAO Scaling Popup Window ..............................................................................................30

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LIST OF TABLES
Table 1: Customer Reference Documents ........................................................................................... 9
Table 2: INTECH Reference Documents ............................................................................................. 9
Table 3: Control Panel Dimensions.....................................................................................................11
Table 4: Hardware Zubair/1 Pigging Station........................................................................................12
Table 5: Hardware FAO Terminal Station ...........................................................................................12
Table 6: Zubair/1 Pigging Station Operator Interface...........................................................................13
Table 7: FAO Terminal Station Operator Interface ..............................................................................13
Table 8: Software Environment Settings .............................................................................................16
Table 9: HMI System Configuration ....................................................................................................16
Table 10: Pipeline Color Convention...................................................................................................17
Table 11: HMI Tool Bar Button Detail..................................................................................................29
Table 12: Pop Up Window Detail ........................................................................................................30
Table 13: HMI Statics Guidelines ........................................................................................................31
Table 14: Zubair/1 Pigging Station Screen List ...................................................................................32
Table 15: FAO Terminal Station Screen List .......................................................................................32
Table 16: Alarms Summary ................................................................................................................33
Table 17: Alarms History ....................................................................................................................34
Table 18: PAC8000 RTU Software Environment Settings ...................................................................34
Table 19: Object List ..........................................................................................................................37
Table 20: DI States.............................................................................................................................37
Table 21: HMI Animations ..................................................................................................................39
Table 22: AI States .............................................................................................................................40
Table 23: MOV States ........................................................................................................................41
Table 24: GHV States.........................................................................................................................42
Table 25: User Groups and their Privileges.........................................................................................43

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1. INTRODUCTION
INTECHs project scope includes supply of two (2) Remote Terminal Units (RTUs),
one at Zubair/1 Pigging Station and one at FAO Terminal Station. Overall project
responsibilities of INTECH are as follows:
Design and engineering;
Supply of all materials, hardware and software, required for the Remote
Terminal Units (RTUs);
Panel assembly;
Panel configuration;
FAT, SAT testing;
Supply of start-up and commissioning spares;
Supply of 2-year spare parts list;
Drawing & documentation;
Start-up and commissioning assistance;
Training;
Assistance during the guarantee period.
1.1
SCOPE OF DOCUMENT
This document describes overall functionality of the objects used in the software
applications and how the control philosophy is implemented in the project. The
functionality as described is restricted to the devices/instruments that are part of
INTECHs scope; any third party instruments process functionality description is not
part of this documents scope.

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CUSTOMER REFERENCE DOCUMENTS
Document Number
Rev #
SOCGP-PR-DW-0203
Document Title
Piping & Instrumentation Drawing Zubair/1

Pigging Station, FAO Terminal Station, Gas
Condensate Separating System
SOCGP-PR-DW-0204
SOCGP-PR-DW-0207
SOCGP-IN-DL-0205
SOCGP-IN-DL-0206
IO List Zubair/1 Pigging Station, FAO Terminal

Station
SOCGP-IN-SP-0204
Specification for Remote Terminal Unit
Table 1: Customer Reference Documents
1.3
INTECH REFERENCE DOCUMENTS
Document Number
CPECC/SOC Document Number
Rev #
Document Title
CX-140507-IOLST-001
P-SOCGP-IN-MR-0212-1306
IO List
CX-140507-BOM-001
Bill Of Materials
CX-140507-GL-001
Drawings
Table 2: INTECH Reference Documents

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1.4
ACRONYM AND ABBREVIATIONS
DI
Digital Input
AI
Analog Input
MOV
Motor Operated Valve
GHV
Gas Hydraulic Valve
HMI
Human Machine Interface
RTU
Remote Terminal Unit

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HARDWARE
2.1
2.1.1
ENCLOSURE
SPECIFICATION
All control equipment is mounted within Hoffman CSD483610 series panels.

The enclosure dimensions are:
S. No.
Cabinet
Dimension (HxWxD)
PAC 8000 RTU Control Panel Zubair/1 Pigging

Station
1219H x 914W x 254D mm
PAC 8000 RTU Control Panel FAO Terminal

Station
1219H x 914W x 254D mm
Table 3: Control Panel Dimensions
The enclosure is made from 14 gauge steel finished externally with RAL 7035 Light
Gray color.
2.2
CONTROL HARDWARE
The following sections detail the main equipment components that are included.
2.2.1
PAC8000 RTU CONTROLLER
A GE PAC8000 RTU Controller will provide the means of controlling the process
functionality of the control system.
The control PLC will consist of a Simplex Controller Carrier, along with an I/O carrier
for 8 modules.
Details are given below:

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GE PAC8000 based RTU System

Zubair/1 Pigging Station PAC8000 RTU Rack 1
Description
Part No.
Slot No.
Controller Carrier
Controller Carrier, Simplex or Redundant, Power
8750-CA-NS
Monitoring
1
PAC8000 RTU Controller
8521-RT-DE
I/O Modules Carrier
1
8-channel Isolated Universal AI
8132-AI-UN
8132-AI-UN
16 Channels, isolated, sinking DI
8122-DI-DC
8-channel Discrete Output

260 V dc, isolated, unpowered
8117-DO-DC
Table 4: Hardware Zubair/1 Pigging Station
GE PAC8000 based RTU System

FAO Terminal Station PAC8000 RTU Rack 1
Description
Part No.
Slot No.
Controller Carrier
Controller Carrier, Simplex or Redundant, Power
8750-CA-NS
Monitoring
1
PAC8000 RTU Controller
8521-RT-DE
I/O Modules Carrier
1
8132-AI-UN
8132-AI-UN
16 Channels, isolated, sinking DI
8122-DI-DC
8-channel Discrete Output

260 V dc, isolated, unpowered
8117-DO-DC
Table 5: Hardware FAO Terminal Station

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OPERATOR INTERFACES
Feedback from field transmitters and control of valves will be provided via an HMI
screen, interaction with which will be via a touch screen panel view mounted on the
front door of the PAC8000 RTU Control cabinets of Zubair/1 Pigging Station and FAO
Terminal Station. The details of the door mounted equipment are as follows:
Zubair/1 Pigging Station
S. No.
1
Quantity
1
Description
Part No.
Quick Panel+ View & Control, 12" Color TFT IC755CSS12CDA

Table 6: Zubair/1 Pigging Station Operator Interface
FAO Terminal Station

S. No.
1
Quantity
1
Description
Part No.
Quick Panel+ View & Control, 12" Color TFT IC755CSS12CDA

Table 7: FAO Terminal Station Operator Interface
2.4
POWER SUPPLY AND DISTRIBUTION
In Zubair/1 Pigging Station and FAO Terminal Station, both AC, DC power
distributions are available.
System and Field Devices have separate power supplies which are powered from
230VAC 50Hz coming from outside the panel through UPS.
For details regarding the power distribution refer to the document P/SOCGP-IN-MR0212-1500 on Sheet Number 13 and 14.

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ENVIRONMENTAL CONDITIONS
The minimum degree of protection against ingress of water and dust for control
panels will be IP52, minimum.
Panels and equipment are suitable for operation at 0 to 60 C ambient
temperature.

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3. SYSTEM INTERFACES
3.1
I/O SIGNAL INTERFACES
Following are the field IOs for PAC8000 RTU Control System of Zubair/1 Pigging
Station and FAO Terminal Station.
3.1.1
ANALOG INPUTS
General Electric 8132-AI-UN Analog Input Cards will be used be for analog signals.
Each card will be configured for 8 single ended 4-20mA input channels. Card faults
will be monitored with front mounted LED indicators. These are universal Analog Input
cards which mean that they can be used for various Thermocouple, RTD and Voltage
signals as well.
3.1.2
DISCRETE INPUTS
General Electric 8122-DI-DC 16 channel Digital Input Cards will be used for the Digital
Input Signals. Card faults can be monitored with front mounted LED indicators.
3.1.3
DISCRETE OUTPUTS
General Electric 8117-DO-DC 8 channel Digital Input Cards will be used for the Digital
Output Signals. Card faults can be monitored with front mounted LED indicators.

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4. HMI SOFTWARE DESIGN GUIDELINES

4.1
INTRODUCTION
The HMI system will be based on GEs Proficy Machine Edition 8.5.
The HMI provides monitoring and control window for the Process systems. It will
enable the operator to view the data being gathered by the PLCs and provide limited
control over the process. This section of the document defines the operational
requirement and design basis for the project.
Quick Panel+ HMI will be mounted on the front door of RTU panels of Pigging Station
and FAO Terminal Station.
4.2
SOFTWARE ENVIRONMENT SETTINGS

Items
Details
Quick Panel+ View & Control, 12",
Operator Interface (HMI)

IC755CSS12CDA
HMI Development Software Name & Version
Proficy Machine Edition
Firmware Version
8.5
Table 8: Software Environment Settings
4.3
HMI SYSTEM CONFIGURATION
Items
Details
640 x 480
800 x 600
1280 x 1024
1600 x 1200
Small
Medium
1024 x 768
1152 x 864
Resolution
Font Size
Screen
Background
Color
Others _____________
Large
Color Code (RGB): 192 192 192
Table 9: HMI System Configuration

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HMI COLOR CONVENTION
Following color convention is applied on the whole HMI application Process Flow Line Colors.
Line Description
Natural Gas
Line Color
Snapshot
Black
RGB
0, 0, 0
Table 10: Pipeline Color Convention
4.5
PROCESS SCREENS
4.5.1 ZUBAIR/1 PIGGING STATION (SOCGP-LIN-PR-DW-0203)
Figure 1: Zubair/1 Pigging Station

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4.5.2 FAO TERMINAL STATION (SOCGP-LIN-PR-DW-0204)
Figure 2: FAO Terminal Station

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4.5.3 GAS CONDENSATE SEPARATING SYSTEM (SOCGP-LIN-PR-DW-0207)
Figure 3: Gas Condensate Separating System

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4.5.4 MAIN MENU

4.5.4.1 Zubair/1 Pigging Station
Figure 4: Main Screen Pigging Station

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4.5.4.2 FAO Terminal Station
Figure 5: Main Screen FAO Terminal Station

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Date : 24-Sep-2014
MISCELLANEOUS SCREENS
Alarm Window
Trend Screens
Miscellaneous Tags
Header
Footer
Toolbar Button Details
Pop Up Windows
4.6.1 ALARM WINDOW
Figure 6: Alarm Window

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4.6.2 TREND SCREENS

Following window opens up when trend button is clicked.
Figure 7: Trend Overview Pigging Station

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Following window opens up when trend button is clicked.
Figure 8: Trend Overview FAO Terminal Station

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Trend Window
Trend Window opens up if we click any tag in trend overview window.
Figure 9: Trend Window

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4.6.3 MISCELLANEOUS TAGS

Following window opens up when Misc. Tags is clicked.
Figure 10: Trend Overview Pigging Station

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Following window opens up when Misc. Tags is clicked.
Figure 11: Trend Overview FAO Terminal Station

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4.6.3 HEADER
4.6.3.1
Zubair/1 Pigging Station and FAO Terminal Station:-
The Header will be common to all screens. Located at the top of each screen,
the header provides:
Figure 12: HMI Screen Header
Project Name
User Logon
User Logoff
Exit Screen
Date and Time
Logged On User
4.6.4 FOOTER
4.6.4.1
Zubair/1 Pigging Station:-
The Footer will be common to all screens. Located at the bottom of each screen,
the footer provides links of the following screens:
Figure 13: Zubair1 HMI Screen Footer
Home Screen
Zubair/1 Screen
Miscellaneous Tags
Trends Screen
Alarms Window

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FAO Terminal Station:-
The Footer will be common to all screens. Located at the bottom of each screen,
the footer provides links of the following screens:
Figure 14: FAO Terminal Station HMI Screen Footer
Home Screen
Zubair/1 Screen
Gas Condensate Screen
Miscellaneous Tags
Trends Screen
Alarms Window
4.6.5 TOOLBAR BUTTON DETAILS

Button Name
Description
Main Screen
Displays Main Menu screen
Log Out
Logs out Current user
Log In
Logs in screen for all user
Home
Displays System Overview Screen
Alarms Window
Displays Alarm Summary screen
Trends
Displays Trend screen for the current screen
Exit Client
Close the current Client

Table 11: HMI Tool Bar Button Detail

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4.6.6 POP UP WINDOW

When any Analog Input display present on the process screens and miscellaneous
tags is clicked a pop up window appears in which we can enter the high and low
range of the tag and we can enter the alarm set points for the tags. We can also
select which alarms of the specific tags the would be displayed on the HMI screens
and which would not be displayed with the help of the Y or N button available in front
of every set point value. The pop up screen is shown below:
Figure 15: FAO Scaling Popup Window
The detailed description of the objects in above figure is given below:

HMI Element
Description
Max EU
Maximum Engineering Unit (High Limit of AI tag)
Min EU
Minimum Engineering Unit (Low Limit of AI tag)
HH_SP
High High Set Point
H_SP
High Set Point
L_SP
Low Set Point
LL_SP
Low Low Set Point

Alarm is Enabled
Alarm is Disabled
Table 12: Pop Up Window Detail

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Date : 24-Sep-2014
OPERATOR INTERACTION
Operator interactions with the Panel View HMI will be by touch screen technology.
The system discriminates between the following categories of status:
Healthy -
System is running healthy.
Alarm - Equipment or system being monitored by the instrumentation and control

Systems are in an undesirable state (e.g. process alarm, emergency alarm).
Fault - Failure exists in the instrumentation and control, or electrical systems
(E.g. System communications failure, Module failure)
5.1
NAMING CONVENTION
5.1.1 HMI TITLE NAMING CONVENTION

Screens will be named according to P&IDs Equipment Name.
5.1.2 HMI STATICS GUIDELINES
''Static Objects' are the graphics on the screen that are not animated. This includes
the vessels, piping, equipment and other required information.
The whole of this information is picked up from the P&ID drawings. The live
instrumentation is later put on top of this basic static structure. The following
guidelines will apply:
One P&ID will be translated to one screen (exceptions can be made as needed)
Each screen will show the graphic window name on its Top center
Non-electronically instrumented or non-instrumented piping/vessels/equipment will not
be shown
Tag names/Titles for all displayed instruments/vessels/equipment will be shown
Pipe arrow to show flow directions, are shown
Vessels and pipes have a 2D line-drawing look
Table 13: HMI Statics Guidelines
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HMI SCREEN LIST
Based on the current set of P&IDs, the following screens have been identified:
S. No.
Screen name/Title
Zubair/1 Pigging Station List of Screens
1.
Home Screen
2.
Zubair/1 Pigging Station
3.
Miscellaneous Tags
4.
Trend Selection
5.
Trends Screen
6.
Alarm Summary
Table 14: Zubair/1 Pigging Station Screen List
S. No.
Screen name/Title
FAO Terminal Station List of Screens
1.
Home Screen
2.
FAO Terminal Station
3.
Gas Condensate Separating System
4.
Miscellaneous Tags
5.
Trend Selection
6.
Trends Screen
7.
Alarm Summary
Table 15: FAO Terminal Station Screen List

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6. PLC SOFTWARE DESIGN GUIDELINES

6.1.
INTRODUCTION
This section outlines the basis on which the Controller Application will be developed.
This includes the structure and naming convention to be used for developing the
application. This will ensure that the program structure and tagging convention used is
consistent throughout the application. The document also describes the object
oriented approach used by INTECH for implementation of the Process Control
requirements.
6.1.1
ALARM MANAGEMENT CYCLE
There are two windows for Alarm management functions which are discussed below:
6.1.1.1
Alarms Summary Window:There is no indication of alarm on Alarm

Summary.
STEP1 (Normal Conditions)
STEP2 (When the Alarm occurs)
Whenever a new unacknowledged alarm

appears, it emerges in Alarm Summary and its
foreground is red and most recent alarm is shown
at the top.
STEP3 (When the Acknowledge

When an alarm is acknowledged, its foreground
Button is pressed)
in alarm summary turns yellow.
STEP4
Normal)
(Condition
If an unacknowledged alarm returns to normal, it

becomes stays on alarm summary.
If an alarm appears and returns to normal (unacknowledged), it will keep showing.
Table 16: Alarms Summary

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6.1.1.2
Date : 24-Sep-2014
Alarms History Window:There is no indication of alarm on Alarm

Summary.
STEP1 (Normal Conditions)
STEP2 (When the Alarm occurs)
Whenever a new alarm appears, it emerges in

Alarm History and its foreground is red and most
recent alarm is shown at the top.
STEP3 (When the Acknowledge

When an alarm is acknowledged, its foreground
Button is pressed)
in alarm summary turns yellow.
STEP4
Normal)
(Condition
If an unacknowledged alarm returns to normal, it

becomes turns green.
If an alarm appears and returns to normal (unacknowledged), its foreground turns green.
Table 17: Alarms History
6.2.
SOFTWARE ENVIRONMENT SETTINGS
Following table lists the software environment settings that shall be followed for
developing the PAC8000 RTU Controller Application:
Controller Application Development
Software
PAC8000 Workbench 8.4
Firmware Support
Latest
Programming Language
Ladder Diagram,FBD
Controller Type
8521-RT-DE
Number of Applications
2 Applications in total. (1 each for

Zubair/1 Pigging Station and FAO
Terminal Station )
Table 18: PAC8000 RTU Software Environment Settings

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6.3.
Date : 24-Sep-2014
APPLICATION STRUCTURE
A Project is composed of configurations. A configuration is a hardware platform

composed of one or more resources. A resource represents a target kernel. A
resource is divided into several programming units called POUs (Program
Organization Unit). The POUs of a resource are linked together in a tree-like
architecture. POUs can be described using any of SFC, FC, FBD, LD, ST or IL
graphic or literal languages. POUs can be programs, functions or function blocks.
6.3.1
RESOURCE
A resource is where a PLC loop is defined. The PLC loop is executed by one kernel.
Resources can have links with other resources, locally to a configuration or via the
network.
Each resource is displayed as a separate window within the link architecture view.
The resource window title bar includes:
An icon indicating the operative state and security state of the resource.
The resource name and comment.
A Windows control button to maximize or restore the resource window.
A Data Link button enabling you to graphically create data links between
resource.
6.3.2
PROGRAM
A program belongs to a Resource. It is executed by the Kernel, depending on its

location (order) in the Resource.
A Program is a logical programming unit that describes operations between variables
of the process. Programs describe either sequential or cyclic operations. Cyclic
programs are executed at each target system Cycle. The execution of sequential
programs has a Dynamic Behavior.
Programs are linked together in a hierarchy tree. Programs placed on the top of the
hierarchy are activated by the system.

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6.3.3
Date : 24-Sep-2014
FUNCTION BLOCK
Any program or function block can call a function block. A function cannot call a
function block. Function blocks are also known as POUs. Function blocks are written
in ST, LD, or FBD. The order in which function blocks appear within their section is
not important; function blocks are called from a POU.
Although the editor allows function blocks to be created using SFCs, the controller
does not support this type of function block. An SFC function block will be rejected by
the compiler.
You can move or copy all function blocks to the Programs section and all but the SFC
function block to the Functions section. You can also move or copy functions and
programs, written with languages supported by function blocks, to the Functions
section. When moving or copying a program to the Function Blocks section, all local
variables defined in the program are converted to function block parameters.

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7. OBJECT FUNCTIONALITY
Sr.
Object Descriptive Name
Brief Description
1.
Discrete Input
Object for Discrete Input
2.
Analog Input
Object for Analog Input
3.
Valves
Object for Valves

Table 19: Object List
7.1
OBJECT: DISCRETE INPUT
7.1.1 OBJECT OVERVIEW

This object incorporates one discrete input. The alarm is set according to the status of
the discrete input.
7.1.2 DISCRETE INPUT STATES
CONDITIONS
STATES
NORMAL STATE
Shown object represents the DI Alarm in
Normal state. Object will appear in solid
Green color. As shown in object state.
ALARM STATE
Shown object represents the DI Alarm in
Alarm state. Object will appear in solid Red
color and Blink. As shown in object state.
Table 20: DI States

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Rev # : 0
7.2
Date : 24-Sep-2014
OBJECT: ANALOG INPUT
7.2.1 OBJECT OVERVIEW

Main features:
Four alarms.
Alarm set-points are configurable from HMI with given privileges.
The process value from transmitter (PV Raw) is scaled in PLC to calculate
process value in engineering units.
The process value is compared against the advisory alarm set-points.
If alarm condition is detected, alarm is generated.
Real Time Trending will be provided.
7.2.2 GRAPHICAL REPRESENTATION ON SCREEN

Device Tag Name
Alarm
Engineering Unit
Process Value

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Ref # : CX-140507-FDS-001
Rev # : 0
Date : 24-Sep-2014
7.2.3 ANIMATION DETAILS

The animation details of AI objects are as follows:
HMI ANIMATIONS
Device State
Normal
Condition
Normal No alarm rectangle
HH Alarm (Unacknowledged) Alarm status HH Alarm (Unacknowledged) Alarm status

rectangle blinking
rectangle blinking
HH Alarm (Acknowledged)
HH Alarm (Acknowledged) Alarm status

rectangle visible but steady
H Alarm (Unacknowledged)
H Alarm (Unacknowledged) Alarm status

rectangle blinking
H Alarm (Acknowledged)
H Alarm (Acknowledged) Alarm status

L Alarm (Unacknowledged)
L Alarm (Unacknowledged) Alarm status

rectangle blinking
L Alarm (Acknowledged)
L Alarm (Acknowledged) Alarm status

LL Alarm (Unacknowledged)
LL Alarm (Unacknowledged) Alarm status

rectangle blinking
LL Alarm (Acknowledged)
LL Alarm (Acknowledged) Alarm status

Table 21: HMI Animations

Issue # : 01
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Ref # : CX-140507-FDS-001
Rev # : 0
Date : 24-Sep-2014
7.2.4 AI STATES
The following table depicts AI states of as follows:
Device State
Condition
Normal Condition
Shown object represents the Normal
State, i.e. no alarm conditions or faults
High High Alarm (UnAck):
Alarm rectangle- blinking in Red color
High High Alarm (Ack):
Alarm rectangle- steady in Red color
High Alarm (UnAck):
High Alarm (Ack):
Low Alarm (UnAck):
Low Alarm (Ack):
Low Low Alarm (UnAck):
Low Low Alarm (Ack):
Table 22: AI States

Issue # : 01
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Ref # : CX-140507-FDS-001
Rev # : 0
7.3
Date : 24-Sep-2014
OBJECT: VALVES
There are two types of valves as follows:

7.3.1 MOV STATES
The following table depicts the states of Motor Operated Valves in different conditions.
Solid Green state of Valve legs indicates Valve open and solid Red indicates that
Valve is close.
CONDITIONS
STATES
CLOSED STATE
Shown object represents the Valve in Closed
state. Objects legs will appear in solid Red
color if Status value equal to 0. As shown in
object state.
OPENED STATE
Shown object represents the Valve in
Opened state. Objects legs will appear in
solid green color if Status value equal to 1. As
shown in object state.
INTERMEDIATE STATE
intermediate state. Object will appear in solid
grey color if Status value neither opened nor
closed. As shown in object state.
FAULT STATE
Shown object represents the Valve in fault
state. Objects legs will appear in magenta
color in case of fault condition. As shown in
object state.
Table 23: MOV States

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Ref # : CX-140507-FDS-001
Rev # : 0
Date : 24-Sep-2014
7.3.2 GHV STATES

These valves have commands and status values to be depicted as follows:
CONDITIONS
STATES
OPEN COMMAND
Valves square head turns green when open
command is given. The open button also
turns blue. As shown in object state.
CLOSE COMMAND
Valves square head turns red when close
command is given. The close button also
turns blue. As shown in object state.
CLOSE TO OPEN
TRAVELLING STATE
OPEN TO CLOSE

intermediate state. Objects legs will appear
in solid grey color if Status value neither
opened nor closed. As shown in object state.
OPEN FAIL
FAULT STATE
CLOSE FAIL
Shown object represents the Valve in fault

state after it does not open or close in
predefined time after command is given.
Table 24: GHV States

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Ref # : CX-140507-FDS-001
Rev # : 0
Date : 24-Sep-2014
8. USER SECURITY
Sr.
User Group
Description
1.
View Only
Users that belong to this user group will have read only rights
2.
Operator
Users that belong to this user group can acknowledge / Reset alarms
3.
Engineer

Issue # : 01
Users that belong to this user group have all rights of operator and can also
enter data.
Table 25: User Groups and their Privileges
Page 43 of 44

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FUNCTIONAL DESIGN SPECIFICATIONS

Gas Pipeline 18"x 0.438 (Zubair/1- FAO)

INTECH Process Automation Inc.

FUNCTIONAL SPECIFICATION DOCUMENT

Project Title : GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

INTECH Project Code : CX-140507

Customer : China Petroleum Engineering and Construction Corporation

Customer Project # : P/SOCGP-IN-MR-0212-1303

End User : South Oil Company

End User Project # : P/SOCGP-IN-MR-0212-1303

Issued for Comments and

FRM # : OPS-WI-06-FD (15)

FUNCTIONAL SPECIFICATION DOCUMENT

Project Title : GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

INTECH Project Code : CX-140507

Customer : China Petroleum Engineering and Construction Corporation

Customer Project # : P/SOCGP-IN-MR-0212-1303

End User : South Oil Company

End User Project # : P/SOCGP-IN-MR-0212-1303

NOTICES, COPYRIGHTS AND TRADEMARKS

FRM # : OPS-WI-06-FD (15)

FUNCTIONAL SPECIFICATION DOCUMENT

Project Title : GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

INTECH Project Code : CX-140507

Customer : China Petroleum Engineering and Construction Corporation

Customer Project # : P/SOCGP-IN-MR-0212-1303

End User : South Oil Company

End User Project # : P/SOCGP-IN-MR-0212-1303

SCOPE OF DOCUMENT ...................................................................................................... 8

SYSTEM INTERFACES ................................................................................ 15

I/O SIGNAL INTERFACES ...................................................................................................15

HMI SOFTWARE DESIGN GUIDELINES ..................................................... 16

OPERATOR INTERACTION ......................................................................... 31

NAMING CONVENTION .......................................................................................................31

PLC SOFTWARE DESIGN GUIDELINES ..................................................... 33

FRM # : OPS-WI-06-FD (15)

FUNCTIONAL SPECIFICATION DOCUMENT

Project Title : GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

INTECH Project Code : CX-140507

Customer : China Petroleum Engineering and Construction Corporation

Customer Project # : P/SOCGP-IN-MR-0212-1303

End User : South Oil Company

End User Project # : P/SOCGP-IN-MR-0212-1303

SOFTWARE ENVIRONMENT SETTINGS............................................................................34

OBJECT: DISCRETE INPUT................................................................................................37

USER SECURITY .......................................................................................... 43

FRM # : OPS-WI-06-FD (15)

FUNCTIONAL SPECIFICATION DOCUMENT

Project Title : GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

INTECH Project Code : CX-140507

Customer : China Petroleum Engineering and Construction Corporation

Customer Project # : P/SOCGP-IN-MR-0212-1303

End User : South Oil Company

End User Project # : P/SOCGP-IN-MR-0212-1303

FRM # : OPS-WI-06-FD (15)

FUNCTIONAL SPECIFICATION DOCUMENT

Project Title : GAS PIPELINE 18 x 0.438 (Zubair/1 FAO)

INTECH Project Code : CX-140507

Customer : China Petroleum Engineering and Construction Corporation

Customer Project # : P/SOCGP-IN-MR-0212-1303

End User : South Oil Company

End User Project # : P/SOCGP-IN-MR-0212-1303

FRM # : OPS-WI-06-FD (15)